Craftsman 917250520 User Manual Lawn, Tractor Manuals And Guides L0307154

CRAFTSMAN Lawn, Tractor Manual L0307154 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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SEARS

oFTXMoN
MODEL NUMBER 917.250520
•
•
°
°
°

OWNER'SMANUAL

Assembly
Operation
Customer Responsibilities
Service and Adjustments
Repair Parts

CAUTION:

Read and follow

all safety

rules and instructions

before

operating

this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY
Safe Operation
Practices

RULES
for Ride-On

Mowers

A

IMPORTANT:
THIS CUTTING MACHINE [S CAPABLE OF AMPUTATING
HANDS AND FEET AND THROWING
FAILURE TO OBSERVE THE FOLLGWING SAFETY INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY
L
•

°
°

•

•

.
=

IL

Ill. CHILDREN

GENERAL
OPERATION
Read, understand, and foltow all instructions in the manual
and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Besuretheareaisclearofotherpeoplebeforemowing.
Stop
machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck.

Tragic accidents can occur if the operator is not alert to the
presence of children.
Children are often attracted to the
machine and the mowing activity.
Never assume that
children will remain where you last saw them.
Keep children out of the mowing area and under the watchful
care of another responsible adult.
°
Be alert and turn machine off if children enter the area.
°
Before and when backing, took behind and down for small
children.
*

Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind comers, shrubs,
trees, or other objects that may obscure vision.

=

IV.

°

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.

°

DO:

o

OBJECTS.
OR DEATH.

Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Ta//grasseanhideobstaeles.
Use slow speed. Choose a low gear so that you will nothave
to stop or shift while on the slope.
Follow the manufacturer's
recommendations for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slowand gradual Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.

*

SERVICE
Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage.
Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as
required.

portant safety precautions. It means
CAUTION!it
YOUR
Look for thisBECOMEALERT!t!
symbol to point out
imSAFETY IS INVOLVED.

DO NOT:
Do not turn on slopes unless necessary, andthen, turn slowly
and gradually downhill, ff possible.
Do notmow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause
sliding.
=
Do not try to stabilize the machine by putting your foot on the
ground.
Do not use grass catcher on steep slopes.

A

CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.

A WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other
reproductive
harm.

2

PRODUCT

CONGRATULATEONS
on your purchase of a Sears
Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and
performance.

HORSEPOWER:

1&5

GASOLINE CAPACITY
AND TYPE:

3.5 GALLONS
UNLEADED REGULAR

OIL TYPE (API-SF/SG):

SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)

OIL CAPACITY:

W/FILTER:
W/O FILTER:

SPARK PLUG:
GAP: .025")

CHAMPION

RV17YC

VALVE CLEARANCE:

INTAKE:
EXHAUST:

.003" - .006"
.013" - _016"

SERIAL
NUMBER

GROUND SPEED (MPH):

FORWARD:
REVERSE:

DATEOFPURCHASE

TIRE PRESSURE:

FRONT:
REAR:

THEMODELANDSERIALNUMBERSWILLBEFOUND
ON A PLATE UNDER THE SEAT.

CHARGING SYSTEM:

15 AMPS @ 3600 RPM

BLADE BOLT TORQUE:

30-35

Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department
Department. We have competent, well-trained technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain you r tractor prope fly.
Always observe the "SAFETY RULES".
MODEL
NUMBER
917.250520

YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.

MAINTENANCE

CUSTOMER

is available on this prodstore for details.

RESPONSIBILITIES

Read and observe

the safety

Follow a regular schedule
using your tractor,

caring forand

Follow the instructions
under"Customer
Responsibilities" and "Storage"
sections of this owner's manual.

LIMITED

TWO YEAR WARRANTY

0- 5.6
0- 2.5

14 PSI
10 PSI

FT. LBS.

In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A sparkarrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).

rules.

in maintaining,

4.0 PINTS
3.5 PINTS

WARNING:
This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). tf a spark arrester is used, it should be maintained
in effective working order by the operator.

AGREEMENT

A Sears Maintenance
Agreement
uct. Contact your nearest Sears

•

SPECIFICATIONS

ON CRAFTSMAN

RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material
or workmanship.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercial or rental purposes.

LIMDTED 90 DAY WARRANTY

ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE.
PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS
FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
SEARS,

ROEBUCK

AND CO., D/817 WA, HOFFMAN

3

ESTATES,

IL 60179

TABLE OF CONTENTS
SAFETY RULES ............................................................
2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 17-20
WARRANTY ..................................................................
3
TRACTOR ACCESSORIES ..........................................
5
ASSEMBLY .............................................................
7-10
OPERATION ..........................................................
11-16

INDEX

MAINTENANCE SCHEDULE .....................................
17
SERVICE AND ADJUSTMENTS ........................... 21-27
STORAGE ...................................................................
28
TROUBLESHOOTING ...........................................
29-30
REPAIR PARTS - TRACTOR ................................ 32-49
REPAIR PARTS - ENGINE ....................................
50-59
PARTS ORDERING/SERVICE ............... BACK COVER

A

E

Accessories ........................ :.................. 5

Electrical:
Interlocks and Relays .................. 26
Schematic .................................... 31
Wiring Diagram ............................ 32
Engine:
Air Filter ........................................
20
Air Screen ....................................
19
Cooling Fins ................................. 19
Oil Change ...................................
17
Oil Level .......................................
17
Oil Type ........ ;.......................... 13,17
Preparation ..................................
15
Repair Parts ............................ 48-59
Starting .........................................
15
Storage ........................................
28

Adjustments:
Brake ............................................
Carburetor ....................................
Clutch Pulley ................................
Gauge Wheels .............................
Mower
Front-To-Back .........................
Side-To-Side ...........................
Throttle Control Cable ..................

23
27
23
14
22
21
27

Air Filter, Engine ..................................
20
Air Screen, Engine ..............................
19
Assembly ..........................................
7-10

Operation ....: ..................................
11-16
Operating Mower ................................
14
Options:
Accessories ....................................
5
Spark Arrester ........................... 3,40

P
Parking Brake .....................................
13
Parts Bag ..............................................
6
Parts, Replacement/Repair ............ 32-49
Product Specifications ..........................
3

R
Repair Parts ...................................

32-49

B
Battery:
Charging ........................................
Cleaning .......................................
Starting with Weak Battery ..........
Storage ........................................
Terminals .....................................
Belt:
Motion Drive
Removal/Replacement
...........
Mower Drive
Remova!/Replacement
...........
Mower Blade Drive
RemovaVReplacement
...........
Blade:
Sharpening ..................................
Replacement ......... _,.....................
Brake Adjustment ................................

8
20
25
28
18

22

20
20
20
28
15
26

22

H

23

Headlights ...........................................
26
Hood Removalllnstallation
.................. 26

18
18
23

C
Carburetor Adjustment ........................ 27
Clutch Pulley .......................................
23
Controls, Tractor .................................
12
Customer Responsibilities ............. 17-20
Engine:
Air Filter ....................................
20
Air Screen ................................
19
Cooling Fins ............................. 19
Engine Oil ........................... 15,19
Fuel Filter .................................
20
Spark Plug(s) ........................... 20
Tractor:
Battery ......................................
18
Blade ........................................
18
Lubrication Chart ..................... 17
Maintenance Schedule ............ 17
Tire Care .......................... 8,18,25
Transaxle .................................
19
Cutting Height, Mower ........................

S

F
Filter:
Air Filter ........................................
Fuel ..............................................
Oil .................................................
Fuel:
Storage ........................................
Type .............................................
Fuse ....................................................

13

L
Leveling Mower Deck ..........................
Lubrication:
Chart ............................................
Engine ..........................................

21
17
19

M
Maintenance Schedule .......................
Mower:
Adjustment, Front-to-Back ...........
Adjustment, Side-to, Side .............
Blade Replacement .....................
Blade Sharpening ........................
Cutting Height ..............................
Installation ....................................
Operation ........ .............................
Removal .......................................

17
22
21
18
18
13
21
14
21

Mowing Tips ........................................
16
Muffler .............. :.................................. 20
Spark Arrester ........................... 3,40

O
Oil:
Cold Weather Conditions ........ 15,19
Engine ..........................................
17
Storage ........................... .............. 28

4

Safety Ru!es ..........................................
Seat .......................................................

2
8

Service and Adjustments ............... 21-27
Carburetor .................................... 27
Clutch Pulley ................................ 23
Fuse .............................................
26
Hood Removal/Installation ........... 26
Motion Drive Belt
Removal/Replacement
........... 22
Mower Drive Belt
Removal/Replacement
........... 22
Mower Blade Drive Belt
RemovaVReplacement
........... 23
Mower Adjustment
Front-to-Back .......................... 22
Side-to-Side ....................... L... 21
Mower Removal/Installation ......... 21
Tire Care .............................. 8,18,25
Slope Guide Sheet .............................. 63
Spark Plug(s) ......................................
20
Specifications _...................................... : 3
Starting the Engine ............................. 15
Steering Wheel ................................ 7,24
Stopping the Tractor ........................... 13
Storage ................................................
28

T
Throttle Control Cable Adjustment ...... 27
Tires ............................................
8,18,25
Troubleshooting Chart ................... 29-30
Transaxle ............................................
19

W
Warranty ................................................
Wiring Diagram ...................................
Wiring Schematic ................................

3
32
31

ACCESSORIES

AND ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.
Most Sears stores can order these items for you when you provide the model number of your tractor.

!NGINE
SPARK PLUG

MAINTENANCE
GAS CAN

AIR FILTER

FUEL STABILIZER

BLADES

BELTS

i

PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor,
you Th s ist was current at the time of publication; however,
may be made in these attachments, or some may no onger
accessories and attachments that are available for your
Most of these attachments do not require additional hitches
attaching and detaching.

Many of these are listed below with bdef explanations of how they can help
it may change in future years - more attachments may be added, changes
be available or t t your model. Contact your nearest Sears store for the
tractor.
or conversion kits (those that do are indicated) and are designed for easy
SLEEVE CULTIVATOR is 43 inches wide, Prepares ground for
seeding, helps weed control. Steel frame holds 5 adjustable sweeps.
Adjusts vertically, horizontally. (Requires sleeve hitch.) Optional
accessory:
steel furrow opener for wider openings for potatoes,
corn, and other deep-seeded crops.
SLEEVE HITCH for usa with master lift system, Single pin couples/
uncouples.
SNOWTHROWER has 42-inch swath, Drum-type auger handles
powdery and wetJheavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter
spout discharges snow 10 to 50 feet. Lift controlled at tractor seat.
(Use with chains and whee! weights and/or rear drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to the tractor
battery or other 12-volt source, includes booms for automatic
spraying and hand held wand for spot spraying. Wand has adjustable
spray pattern. For applying herbicides, insecticides, fungicides and
liquid fertilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed killing
easy. Broadcast spreaders are also useful for granular de-icers and
sand.
SWEEPERS let you coI]ect grass clippings and leaves.
TILLER has 8 hp engineto prepare seed beds, cultivate, and compost
garden residue. Chain-drive transmission, Six t t-inch diameter one
piece heat-traated steel tines. Tins 30-inch path. (Requires sleeve
hitch.) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare
seed beds, cultivate and compost garden residue. Tiller has its own
built-in lift and depth control system and does NOT require a sleeve
hitch. Fits any lawn, yard or garden tractor. Simply hook up to the
tractor drawbar and go! Optional accessories for 5 hp tiIler convert
unit for dethatching, aerating, hiHing.,.without tools.
TIRE CHAINS are heavy duty; closely spaced extraqarge cross links
give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame,
ABS plastic top; clear plastic windshield offers 360 degree visibility.
Hinged metal doors with catch. Keeps operator warm and dry.
Remove vinyl sides and windshields for use as sun protector in
summer. Optional accessories include:
tinted!tempered solid
safety glass windshieJd with hand operated wiper; 12-volt amber
caution light for mounting on cab top.
VACS for powerful collection of hear:/grass clippings and leaves.
Opt!anal wand attachment to pick up debris inhard-to-reach places.
VAC/CHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications. Can
be mounted on front of tractor for plowing applications. Uses (t) 55
lb. weight,
WHEEL WEIGHTS for rear wheels provide needed traction for snow
removal or dozing heavy materials.

AERATOR promotes deep root growth for a healthy lawn. Tapered
2.5-inch steel spikes mounted on 10-inch diameter discs puncture
holes in soil at close intervals to Iet moisture soak in. Steelweight tray
for increased penetration.
BUMPER proiects front end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, too! caddy, cart cover, protective mat and
dolly.
CORING AERATOR t;akes smalt plugs out of soil to allow moisture
and nutrients to reach grass roots. 36-inch swath. 24 hardened steel
coring tips. 150 Ib, capacity weight tray.
DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to
20 degrees, 40 inches wide. Can hook 2 units in tandem. (Requires
sleeve hitch.)
DOZER BLADE removes snow; grades dirt, sand and gravel. 48
inches wide, 17 inches high, clears 44-inch path when angled. Master
lift control lever for operator ease. Spdng trip for snow removal on
uneven pavement; built-in float for bIade to follow ground contour.
Reversible, replaceable scraper bar. (Use with tire chains and wheel
weights and/or rear drawbar weight.)
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow 2 or 3 pull-behind attachments at
once, such as sweepers, dethatchers, aerators (not for use with
rollers, carts or other heavy attachments).
MULCH RAKF_JDETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Usafultopreparebare
areas forsseding. Availableforfrontor
rear mounting. HIGH PERFORMANCE REEL=ACTION SPRING
TINE DETHATCHER covers 36-inch wide path and tosses thatch into
large hopper. Mounts behind tractor.
PLOW turns soil 6 inches deep, cuts 10-inch furrow. Crank adjustment controls depth, 3-position yoke sets width. Heavy steel landside
for straight furrowing. (Requires sleeve hitch.)
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber.
REAR GRADER BLADE is42 inches wide and operated from driver's
seat. Reversible steel b{ade can be angled at 30 degrees for grading.
Reverses for pushing snow backwards. (Requires sleeve hitch.)
ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter
water-tight drum holds up to 390 ibs. of weight. Rounded edges
prevent harm to tur[ Adjustable scraper automatically cleans drum.

5

CONTENTS
Parts Bag contents

OF HARDWARE

shown full size

PACK

Parts packed separately

in carton

r

(1) Shoulder
Bolt 5/16-18

Seat

m

C3

m

(1) Knob

O
Video
Cassette

/
(1) Washer

17/32 x 1-3/16 x 12 Gauge

Steering
Wheel

Mulcher
Plate

3) (double
etainer loop)
Springs

,i
Manual

Parts Bag

Parts bag contents

(4) Retainer Springs (single loop)

not shown full size
/_'_

(2) Shoulder
Bolts
(2) Screws

#10 x 5/8

(2) Lock Washers

(2)Washers

x 7/8 x 14 Gauge

#10

Gauge
eels
l_'m_(2)

3/8

Front Link Assemblies

(2) Centerlock Nuts

©

(2) Weld Nuts #10
(2) Washers

_

3/16 x 3/4 x 16 Gauge

(2) Hex Bolts 1/4-20 x 3/4

@

(2) Washers 9/32 x
5/8 x 16 Gau e

@

teering
Wheel
Insert
(2) Keys
Steering
Sleeve

"(2) Hex Nuts 1/4-20

_ok
Assemblys
(2) Lock Washers

Slope Sheet

1/4

6

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes,
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED

FOR ASSEMBLY

STEERING

A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(2) 7/16" wrenches

(1) Tire pressure gauge

(1) 9/16" wrench

(1) Utility knife

(1) 1/2" wrench

(1) 3/4" socket w/drive ratchet

"

_

STEERING
WHEEL

TO REMOVE TRACTOR FROM CARTON
CARTON

•

Remove all accessible loose parts and parts cartons
from ca[ton (See page 6).

•

Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.

•

Remove mower and packing materials.

°

Check for any'additional
remove.

loose parts or cartons and

BEFORE ROLLING TRACTOR OFF SKID
ATTACH

STEERING

WHEEL

FIG. 1

(See Fig. 1)

=

Remove hex bolt, Iockwasher and large flat washer
from steering shaft.

°

Position front wheels of the tractor so they are pointing
straight forward.

°

Slide steering sleeve over steering shaft.

•

Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.

•

Secure steering wheel to steering shaft with hex bolt,
lock washer and large flat washer previously removed.
Tighten securely.

=

Snap steering wheel
wheel.

insert into center of steering

•
Remove protective plastic from tractor hood and grill.
IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
TO ROLL

TRACTOR

OFF

SKID

(See

Fig. 7)

°

Raise attachment lift lever to its highest position.

•

Release parking brake by depressing clutch!brake
pedal
Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT" in
Operation section of this manual).
Roll tractor backwards off skid.

•

•

INSERT
HEX BOLT

When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).

UNPACK

WHEEL

7

-- LOCK

m

ASSEMBLY
CONNECT

BATTERY

(See Fig. 2)

INSTALL

Positive terminal must be connected
first to prevent sparking from accidental grounding.
Lift hood tD raised position.

°

Open terminal access doors, remove terminal protectiqe caps and discard•

First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washe r, lock washer and hex
nut as shown• Tighten securely•

,,

Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely.
Close terminal access doDrs.

•

•

Remove cardboard packing on seat pan.

°

Place seat on seat pan and assemble shoulder bolt.

°

Assemble adjustment knob and flat washer loosely.
Do not tighten.

°
•

Tighten shoulder bolt securely•
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.

if this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
,

(See Fig. 3)

Adjust seat before tightening adjustment knob.

CAUTION: Do not short battery terminals. Before connecting battery, remove metal bracelets,
wristwatch
bands, rings, etc.

°

SEAT

°

Get off seat without moving its adjusted position.

•

Raise seat and tighten adjustment knob securely.
SEAT

SEAT PAN_
SHOULDER

\

/_ \ _

\

"

\\

Use terminal access doors for:
inspection
ware).

for secure connections

(to tighten hard-

Inspection for corrosion.
•

Testing battery.
Jumping (if required).

•

ADJUSTMENT
KNOB

Periodic charging.
LOCK
WASHER

DISCARD

WASHER

FIG. 3

FLAT WASHER
HEX BOLT

HEX NUT

CHECK

TERMINAL

TIRE

PRESSURE

The tires on your tractor were overinfiated at thefactory for
shipping purposes. Correct tire pressure is important for
best cutting performance.

CAPS

=

Reduce tire pressure to PSi shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.

CHECK

POSITIVE
(RED)
CABLE

BRAKE

SYSTEM

After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.

NEGATIVE
(BLACK)
CABLE

FiG. 2

8

ASSEMBLY
iNSTALL

MOWER

(See Figs.

4 and

AND

DRIVE

BELT

Place the R.H. suspension arm on inward pointing
deck pin. If necessary, rock and raise front of mower
to align deck pin with the hole in suspension arm.

•

Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.

•

Retain both suspension arms to deck pins with double
loop retainer springs.

.

Turn height adjustment knob clockwise
slack from mower suspension.

7)

Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage parking brake•
•

Cut and remove tie down securing anti-sway
Swing anti-sway bar to left side of mower deck.

•

Slide mower under tractor with discharge guard to right
side of tractor.

bar.

.

Install one front link in top hole of the R.H. front mower
bracketand R.H.front suspension bracket. Retain with
two single loop retainer springs as shown•

CHECK
BELTS

FOR

PROPER

POSITION

OF ALL

See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual. Verify that the belts
are routed correctly.

Lower rnower linkage with attachment lift control.
Ptace the L.H. suspension arm on inward pointing deck
pin. If necessary, rock and raise front of mower to align
deck pin with the hole in suspension arm.
Slide left side of mower deck back and install the
unattached front link in top hole of the LH. front mower
bracket.
Retain with single loop retainer spring as
shown•

CHASSIS
BRACKET

DECK LEVELNESS

For best cutting results, mower hous ng should be properly
leveled. See 'q-o LEVEL MOWER HOUSING" in the
•
_ _ ÷
,
Service and Adjustments
._ec,,on _._f ÷,h_s
manual.

until it

DOUBLE LOOP
RETAINER SPRING
(Inward pointing
deck pins)

Assemble gauge wheels (See "TO ADJUST GAUGE
WHEELS" in the Operation section of this manual).

CHECK

Install second front linkin L.H. front suspension bracket
only and retain with single loop retainer spring as
shown.
Turn height adjustment knob counterclockwise
stops.

to remove

Raise deck to highest position.

iMPORTANT:
CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES=
INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE.

•

•

ELECTRIC
CLUTCH
PULLEY

FRONT
SUSPENSION
BRACKETS

SUSPENSION
ARMS

//

SHOULDER
BOLT

GAUGE
WHEEL

SINGLE
LOOP
RETAINER
SPRINGS
3/8-16

3/8 WASHER

\

\

ANTI-SWAY
BAR
DOUBLE LOOP
RETAINER
SPRING

IDLEI
PULLEY

DISCHARGE

F_G. 4

9

\

\

GUARD

ASSEMBLY
INSTALL

MULCHER

PLATE

DEFLECTOR
SHIELD

(See Figs. 5 and 6)
•

Install two latch hooks to mulcher plate Using screw,
washer, lock washer, and weld nut as shown.

NOTE: Pro-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
•

Tighten hardware securely.

•

Raise and hold deflector shield in upright position.

•
•

Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
Hook front latch into hole on front of mower deck.

.

Hook rear latch into hole on back of mower deck.
CAUTION: Do no_
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
pe...._.._ e ratio n,

TO CONVERT
DISCHARGING

TO

BAGGING

HOOKS

J
FIG. 6

J

I
,/CHECKLIST

OR

BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.

Simply remove mulcher plate and store in a safe place,
Your mower is now ready for discharging or installation of
optional grass catcher accessory.

PLEASE REVIEW THE FOLLOWING

NOTE: It is not necessary to change blades. The mulcher
blades are designed for discharging and bagging also.
WELD NUT
FROM THE TOP

HOOK POINTS
DOWN

LOCK
WASHER

,/

All assembly instructions have been completed.

,/

No remaining loose parts in carton.

,/

Battery is properly prepared and charged.
1 hour at 6 amps).

/

Seat is adjusted comfortably

All tires are properly inflated. (For shipping purposes,
the tres were overinflated at the factory).

,/

Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).

,I

Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped•

,/
LATCH
HOOK

LOCK
WASHER

,I
WASHERS

MULCHER
PLATE

(Minimum

,/
LATCH
HOOK

WELD
NUT

CHECKLIST:

and tightened securely.

Before driving tractor, be sure freewheel control is in
drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:

SCREW

FiG. 5

/

Engine oil is at proper level.

,/

Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.

/

10

/

Be sure brake system is in safe operating condition.

,/

It is important to purge the transmission before
ing your tractor for the first time. Follow proper
and transmission purging instructions (See "TO
ENGINE and PURGE TRANSMISSION" in
tion section of this manual).

operatstarting
START
Opera-

OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

E3&

t
4!,

BATTERY

CAUTION OR
WARNING

REVERSE

FORWARD

FAST

SLOW

ENGINE ON

ENGINE OFF

OIL PRESSURE

CLUTCH

LIGHTS ON

LIGHTS OFF

FUEL

CHOKE

MOWER HEIGHT

DIFFERENTIAL
LOCK

PARKING DRAKE
LOCKED

UNLOCKED

L
REVERSE

MOWER LIFT

NEUTRAL

ATTACHMENT
CLUTCH ENGAGED

HIGH

LOW

ATTACHMENT
CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

HYDROSTATIC FREE WHEEL
(Hydro Models only)

DANGER, KEEP HANDS AND FEET AWAY

11

OPERATION
KNOW YOUR TRACTOR
READ THiS OWNER'S

MANUAL

AND SAFETY

RULES BEFORE

OPERATING

YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
THROTTLE

AMMETER

CONTROL
ATTACHMENT
CLUTCH SWITCH

LIFT LEVER

CROKECONTROL

LIGHT SWITCH_

'_

CLUTCH/BRAKE
LIFT LEVER

PEDAL

IGNITION

HEIGHT ADJUSTMENT
KNOB

SWITCH

PARKING BRAKE
LEVER

MOTION
CONTROL
LEVER
SPEEDS:
3
2
FREE WHEEL CONTROL

FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH SWITCH - Used to engage mower
blades or other attachments mounted to your tractor.

FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off,

UFT LEVER - Used to raise and lower mowerdeck orother
attachments mounted to your tractor.

IGNITION SWITCH - Used to start and stop the engine.

CLUTCH/BRAKE
PEDAL - Used for declutching
braking the tractor and starting the engine.

(-).

MOTION CONTROLtractor.

AMMETER - Indicates battery charging (+) or discharging

and

LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position,

Selects the speed and direction of

PARKING BRAKE LEVER - Locks clutch/brake pedal into
the brake position.

CHOKE CONTROL - Used when starting a cold engine.
LIGHT SWITCH - Turns the headlights on and off.
THROTTLE

HEIGHT ADJ USTM ENT KNOB- Used to adjust the mower
height,

CONTROL - Used to control engine speed.

12

OPERATION

HOW TO USE YOUR TRACTOR

NOTE: Under certain conditions when unit is standing idle
with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.

TO SET PARKmNG BRAKE
(See Fig. 8)
Your tractor is equipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
,
Depress clutch/brake pedal into full "BRAKE" position
and hold.
°

Place parking brake lever in "ENGAGED" position and
release pressu re from clutch/brake pedal Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
PUSH IN TO
THROTTLE
"DISENGAGE"
CONTROL LEVER

TO USE

CHOKE

CONTROL

(See

Fig.

8)

use choke control whenever you are starting a cold engine.
De not use to start a warm engine,
°
To engage choke Control, pull knob out, Slowly push
knob in to disengage.

ATTACHMENT CLUTCH
SWITCH PULL OUT TO

TO USE THROTTLE
CONTROL
{See Fig. 8)
Always operate engine at full throttle.
°
Operating engine at less than full throttle reduces the
battery charging rate.
•
Full throttle offers the best bagging and mower performance.

CHOKE
CONTROL\

CLUTCH/BRAK[
PEDAL "BRAKE"
POSITION

TO IVIOVE FORWARD

IGNITION

(See Fig.

AND

BACKWARD

8)

The direction and speed of movement is controlled by the
motion control lever,
MOTION
CONTROL
LEVER

"DRIVE"
POSITION

HEIGHT
ADJUSTMENT
KNOB
"DISENGAGED
POSITION

....

PARKING
BRAKE
ENGAGED"
POSITION

STOPPING

•

Release parking brake and clutch/brake

°

Slowly move motion control lever to desired position.

pedal.

(See Fig. 9)
The cutting height is controlled by turning the height adjustment knob in desired direction.
•
Turn knob clockwise (f_) to raise cutting height.
°
Turn knob counterclockwise (P_)to
lower cutting
height.
The cutting height range is approximately 1-1/4" to 4-1/4".
The heights are measured from the ground to the blade tip
with the engine not running. These heights are approximate and may vary depending upon soil conditions, height
of grass and types of grass being mowed.
•
The average lawn should be cut to approximately 2-1/2
inches during the coot season and to over 3 inches
during hot months, For healthier and better looking
lawns, mow often and after moderate growth.
o
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.

(See Fig. 8)
clutch switch to "DISENGAGED"

•

Depress clutch/brake pedal into full "BRAKE" position,
Move motion control lever to neutral (N) position.
JlVIPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSIT!ON WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE •
Move throttle control to slow (._a_) position.
NOTE: Failure to move throttle control to slow (,_)
position and allowing engine to idle before stopping may
cause engine to "backfire".
Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
Never use choke to stop e_-_gine.

Start tractor with motion control lever in neutral (N)
position.

TO ADJUST MOWER CUTTHNG HEIGHT

FiG. 8
MOWER BLADES "
Move attachment
position.
GROUND DRIVE -

°

13

OPERATION
TO ADJUST

GAUGE

WHEELS

(See Fig. 9)

TO OPERATE

Adjust gauge wheels with tractor on a flat level surface.
•
Ad ust mower to desired cutting height (See "TO ADJUST MOWER CUTT NG HE GHT n the Operation
section of this manual).
° With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely.
.
Repeat for opposite side installing gauge wheel in
same adjustment hole.

o

ON HILLS

Choose the slowest speed before starting up or down
hills.

°
°

Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
°
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
= Move motion control lever to neutral (N) position.
IMPORTANT:
THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
o To restart movement, slowly release parking brake and
clutch/brake pedal.
°
Slowly move motion control lever to slowest setting.
°
Make all turns slowly.

GUAGE
WHEEL
MOUNTING

TO TRANSPORT

MOWER

Raise attachment
ment lift control.
*

(See Figs, 7 and 8)

•

lift to highest position with attach-

Remove retainer st_ring from freewheel control rod.
Push control rod in to disengage transmission and
reinsert retainer spring into control rod hole now on
back side of the bracket.

Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
•
Select desired height of cut.
= Lower mower with attachment lift control.
®

°

Do not push or tow tractor at more than two (2) MPH.

°

To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting
your tractoron atruck ora trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).

Start mower blades by engaging attachment dutch
control.
TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the discharge guard in place.

,DISCHARGE
GUARD

FiG. !0

11)

When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.

FIG. 9

TO OPERATE

(See Figs. 7 and

14

FiG. 11

OPERATION
BEFORE STARTING
CHECK
•
•
o

•

•

ENGINE

THE ENGINE

OIL LEVEL

(See

TO START

Fig. 12)

The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and push itall the way down into the tube, wait
for a few seconds, remove and read oil level. If
necessary, add oil until "FULL" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
To change engine oi!, see the Customer Responsibilities section in this manual.

.
°

Depress clutch/brake pedal and set parking brake.
Place motion control lever in neutral (N) position.
Move attachment clutch to "DISENGAGED"

•

Pull choke control out to choke (\I) position for cold
engine start, For warm eng ne start do not use choke
control.

position.

•

Move throttle control to midway between fast (4)
slow (,_b) positions.

•

lnsertkeyintoignitionandturnkeyclockwiseto"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute, tf engine does not start after
several attempts, move throttle control to fast (=_)
position, wait a few minutes and try again.

•

When engine starts, slowly push choke control in.

•

Move throttle control to fast (,_) position.

•

Allow engine to warm up for a few minutes before
engaging drive or attachments.

and

DRIVING, BYLET
TRANSMISSION
WARM UPLEVER
FOR (It)N
MINUTE
PLACING
MOTION CONTROL
NEUTRAL AND RELEASING CLUTCH/BRAKE PEDAL.

ADD GASOLINE

NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
'qO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

•

Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life).
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.

PURGE TRANSMISSION

WARNING:
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. USe fresh fuel next season. See Storage Instructions for additional information.
Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
to bottom of gas tank
filler neck. Do notoverfill.
Wipeoffany
spiraled oil.or rue!. Do not store, spill or
us_ ga_ine

Fig. 8)

IMPORTANT: COLD STARTING FOR HYDRO (BELOW
40°F) - AFTER STARTING ENGINE AND BEFORE

FIG. 12

AA

(See

•

ENGINE OIL
FILL CAP/DIPSTICK

_i

ENGINE

When starting engine for the first time or if engine has run
out of fuel, itwill take extra cranking time to move fuel from
the tank to the engine,

ning.
To ensure proper operation and performance, it is recommended that the transmission be purged before operating
tractor for the first time. This procedure wif( remove any
trapped air inside the transmission which may have developed during shipping of your tractor.
IMPORTANT: SHOULD YOU.R TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT,
IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.

I
!
I

Place tractor safely on level surface with engine off and
parking brake set.
m

near an open flame.

Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).
Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow (,,a_) position.
With motion control lever in neutreJ (N) position, slowly
disengage clutch/brake pedal.

15

Move motion control lever to ful! fo_'ard position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconde. Repeat this
procedure three (3) times.

OPERATION
NOTE: During this procedure there wilt be no movement of
drive wheels. The air isbeing removed from hydraulic d rive
system.

•

•

•

•

Move motion control lever to neutral (N) position. Shutoff engineand set parking brake.
Engage transmission by placing freewheel control in
driving position (See "TO TRANSPORT' in this section
of manual).

•

Sitting in thetractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.

•

Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control lever tothe neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.

•

Tire chains cannot be used when the mower housing is
attached to tractor.

"

Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
tractor. This wil! result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start byturning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 13).
If grass is extremely tail, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.

•

•

MOWING

TIPS

IMPORTANT:
FOR BEST
PERFORMANCE,
KEEP
MOWER HOUSING
FREE OF BUILT-UP
GRASS AND
TRASH.
CLEAN AFTER EACH USE.

The special mulching blade will recut the grass clippings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn,
Always mulch With your highest engine (blade) speed
as this will provide the best recutting action of the
blades.

TiPS

•

•

MULCHING

Your tractor is now purged and now ready for normal
operation.

MOWING

•

•

Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grassto
dry before mowing.
Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.

•

Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.

•

For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 14). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
MAX 1/3

FIG. 14

J

FIG. 13

16

•

Certain types of grass and grass conditions may raquire that an area be mulched a second time to completely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.

•

Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.

CUSTOMER
MAINTENANCE

RESPONSIBILiTiES

SCHEDULE

FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE

;ERVlCE

DATES

Check Brake Operation
Check Tire Pressure
Check for LooseFasteners

I_
V 4'

V'
_7

Sharpen/Replace Mower Blades

_4

LubricationChart

_

Check Battery Level/Recharge
Clean Battery and Terminals

if

Check Transaxle Cooling

f_

(_'

Adjust Blade Belt(s) Tension

Ik_'5

Adjust Motion Drive Belt(s) Tension

I_s

Check

Engine

Oil Level

if

Change Engine Oil

_

(_'

_1,2,_

Clean Air Filter

_#_2

Clean Air Screen

(t_2

Inspect Muffler/Spark Arrester

V _

Replace Oil Filter(If equipped)

_.2

Clean Engine Cooling Fins

If2

Replace Spark Plug

_

Replace Air Filter Paper Cartridge

f_#_2

Replace

Fuel

Filter

1 - Change more often when operating

under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions,
3 - I1 equipped with oil filter, change oii every 50 hours,
4 - Replace biades more often when mowing in sandy soil.

GENERAL

__

5 - If equipped with adjustable system.
6 - Not required if equipped with maintenance-free
batter].
7 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.

RECOMMENDATIONS
LUBRICATION

The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence.
To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.

(DTIE

CHART

ROD BALL JOINTS
;PINOLE ZERK (_)

(_) SPINDLE ZERK "--_

Some adjustments wi!l need to be made periodically to
properly maintain your tractor.

(_) FRONT WHEEL'_:_._

•

EACH

ZERK

(_) STEERING

Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.

BEFORE

BEARING

REARING ZERK

Al! adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.

SECTOR GEAR

_._

USE
TEETH

Check engine oil level,

I

i

Check brake operation.
•
•

Check tire pressure.
Check for loose fasteners.
(_) SPRAY SILICONE LUBRICANT

IMPORTANT:
DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL
NYLON BEARINGS.
VISCOUS LUBRICANTS WILL ATTRACT
DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING
BEARINGS.
IF YOU
FEEL THEY MUST BE LUBRICATED,
USE ONLY A DRY, POWDERED GRAPHITE
"TYPE LUBRICANT
SPARINGLY,

(_ GENERAL

BOOTS TO LUBRICATE)

PURPOSE GREASE

(_) REFER TO CUSTOMER

17

(MOVE

RESPONSIBmLITIES

"ENGINE"

SECTION

CUSTOMER

,RESPONSIBILITIES

TRACTOR

TO SHARPEN

Always observe safety rules when performing any mainte-

Care should be taken to keep the blade balanced. An
unbalanced blade willcause excessive vibration and eventual damage to mower and engine.

nance.

BRAKE

OPERATION

If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See 'q'O ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

BLADE

(See Fig. 16)

•

The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.

•

To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with balanger),

•

,

Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual).

=

Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.

Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.

NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.

BLADE

CENTER HOLE

CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE

REMOVAL

(See Fig. 15)

•

Raise mower to highest position to allow access to
blades.

•

Remove hex bolt, lock washer and flat washer securing
blade.

°

Install new or resharpened blade with trailing edge up
towards deck-as shown.

•

Reassemble hex bolt, lock washer and flat washer in
exact order as shown.

FIG, 16

BATTERY

°
Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.

NOTE: We do not recommend sharpening blade- but if you
de, be sure the blade is balanced.
MANDREL

BLADE

BLADE

518" BOLT

TRAILING
EDGE UP

•

Keep battery and terminals clean.

°

Keep battery bolts tight.

•

Keep small vent holes open (See "CONNECT BATTERY" in the Assembly section of this manual).

°

Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.

LOCK WASHER_

HEX BOLT
*A GRADE 8 HEAT TREATED BOLT CAN BE
iDENTIFiED BY SIX LINES ON THE HOLT HEAD.

•

Remove terminal guard.

.

Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

,

Wash battery with solution of four tablespoons of
baking soda to one gallon of water. Be careful not to get
the soda solution into the cells.

°

Rinse the battery with plain water and dry.

.

Clean terminals and battery cable ends with wire brush
until bright.

•

Coat terminals with grease or petroleum jelly.

"

Reinstall battery (See "CONNECT
Assembly section of this manual).

FiG. 15

18

BATTERY" in the

CUSTOMER
TRANSAXLE

RESPONSIBILITi

COOLING

The fan and cooling fins of transmission
clean to assure proper cooling,

should be kept

Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot. To prevent
possible damage to seals, no not use high pressure water
or steam to clean transaxle.
-

Inspect cooling fan to be sure fan blades are intact and
clean.

•

Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer.

TRANSAXLE

PUMP

*

Remove drain plug.

,

After oil has drained completely,
and tighten securely.

°

Refill engine with oil through oil fill dipstick tube. Pour
slowly, Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
on page 3 of this
manual,

,

Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick is in all the way for accurate reading.
Keep oil at "FULL" line on dipstick.

replace oil drain plug

OIL DRAIN PLUG

FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.

ENGINE OIL
FILLER CAP/DIPSTICK

V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.

ENGINE
FIG. 17

LUBRICATION
Only use high quality detergent oil rated with API service
classification SF or SG. Select the oi!'s SAE viscosity grade
according to your expected operating temperature.

CLEAN

AIR SCREEN

(See

Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.

NOTE: Although multi-viscosity oils (5W30, 10W30, etc.)
improves starting in cold weather, these multi-viscosity oils
will result in increased oi! consumption when used above
32°C. Checkyourengine
oil level more frequently to avoid
possible engine damage from running low on oil.

ENGINE

Change the oil after the first two hours of operation and
every 50 hours thereafter or at least once a year if the
tractor is not used for 50 hours in one year.

COOLING

FINS

(See

TO CHANGE ENGINE OIL (See Fig, 17)
Determine temperature range expected before oil change.
All oil must meet API service classification SF or SG,
Be sure tractor is on level surface.

•
•

Oil will drain more freely when warm.
Catch oil in a suitable container.

,

Remove oil fill cap/dipstick. Be careful not to altow dirt
to enter the engine when changing oil.

\

SAE VISCOSITY GRADES
COOLING

FINS

\

(BOTH SIDES)
_20°
-30 _
-20 _
TEMPERATURE

30°
-I 0 °
0_
RANGE ANTICIPATED

60_
BEFORE

Fig. 18)

Remove any dust, dirt or oi! from engine cooling fins to
prevent engine damage from overheating. Engine blower
housing must be removed. Remove side panels and hood
(Bee"TO REMOVE HOOD AND GRILL ASSEMBLY" in the
Service and Adjustments section of this manual.)

Check the crankcase oil level before starting the engine
and after each eight (8) hours of continuous use.

o

Fig. 18)

20 _
30 °
NEXT OIL CHANGE

FIG. 18

19

CUSTOMER
AIR FILTER

RESPONSIBILITIES

(See Fig. 19)

IN-LINE

Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every t00
hours of operation or every season, whichever occurs first.
Remove wing nut and cover.
TO SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge.

•

Wash it in liquid detergent and water.

°

Squeeze it dry in a clean cloth.

•

Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oi!.

(See

Fig.

20)

With engine cool, remove filter and plug fuel line
sections.

•

Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.

•

Be sure there are no fuel line leaks and clamps are
properly positioned.

•

Immediately wipe up any spilled gasoline.

Remove seal and cartridge plate.

•

FILTER

•

Service air cleaner more often under dusty conditions.
•

FUEL

The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.

TO SERVICE CARTRIDGE
°

Gently tap the flat side of the paper cartridge to dislodge dirt. Do not wash the paper cartridge or use
pressurized air, as this will damage the cartridge.
Replace a dirty, bent, or damaged cartridge.
Reinstall the pre-cleaner (cleaned and oiled) over the
paper cartridge.

•

Reassemble air cleaner, cartridge plate, and seal.

•

Installtheaircleanercoverandwingnut.
Tightenwing
nut 1/2turnto I fullturn after nut contacts cover. Donot
overtighten.
-

,-_"_'_

covE.
CARTRIDGE
PLATE

WING

FIG. 20

CLEANING

NOT

"-.._..__..._/

_o,_,.....,_

SEAL

FIG. 19

OIL

FILTER

Replace the engine oil filter every season or every other oi!
change if the tractor is used more than t00 hours in one
year.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.

SPARK

Clean engine, battery, seat, finish, etc. of all foreign
matter.

•

Keep finished surfaces and wheels free of all gasoline,
oil, etc.

o

Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.

0ARTRIDGE

ENGINE

°

PLUGS

Replace spark plugs at the beginn!ng of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual.

20

SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
=
Depress clutch/brake pedal fully and set parking brake.
=
°°
°
°

Place attachment clutch in "DISENGAGED"
position.
Place ignition
motion key
control
neutral (N)
Turn
"OFF"lever
andinremove
key.position.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.

TRACTOR
TO REMOVE

TO LEVEL MOWER
MOWER

Adjust the mower while tractor is parked on level ground or
driveway.
Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
If tires are over or underinflated, you wil not properly adjust
your mower.

(See Fig. 21)

,

Place attachment clutch in "DISENGAGED"

=

Turn height adjustment knob to lowest setting.

position.

Lower mower to its lowest position.
=

Remove retainer spring holding anti-swaybar to chassis bracket and disengage anti-swaybar from bracket.

,

Remove retainer springs from suspension
deck and disengage arms from deck.
Raise attachment

•

SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22)
•
Raise mower to its highest position.
•
Measure height from bottom of deck curl to ground
level at front corners of mower. Distance "A" on both
sides of mower should be the same.

arms at

•

lift to its highest position.

Remove two retainer springs from each front link and
remove links.

•

Slide mower forward and remove belt from electric
clutch pulley.

°

•
Slide mower out from under Hght side of tractor.
IMPORTANT: LF AN ATTACHME_NT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS.
TO INSTALL

HOUSING

If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift Ink adjustment
nut on that side.

NOTE: Each half turn of adjustment nut wil change mower
height about 3/16".
Recheck measurements after adjusting.

MOWER

Follow procedure describaa in "INSTALL MOWER AND
DRIVE BELT' in the Assembly section of this manual.

LIFT
LINKS

FIG. 22
FRONT
LINKS
FRONT
MOWER
BRACKET

SUSP!

FRONT SUSPENSION
BRACKETS

NUT

ELECTRIC
PULLEY

CLUTCH

BRACKET
RETAINER

SPRINGS

FRONT MOWER BRACKET
RETAINER
SPRING

ANTI-SWAY
BAR

ADJUSTMENT

RETAINER
SPRINGS

21

NUT

SERVICE AND ADJUSTMENTS
TO REPLACE

FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.

MOWER

DRIVE

BELT

MOWER DRIVE BELT REMOVAL (See Fig. 28) =
Park tractor on a level surface. Engage parking brake.
°
Remove four screws from LH. mandrel cover and
remove cover.

To obtain the best cutting results, the mower housing
should be adjusted so the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in its highest
position,
Check adjustment on right side of tractor. Measure distance "F" directly in front of and behind the mandrel at
bottom edge of mower housing as shown.
Before making any necessary adjustments, check that
both front links are equal in length.
o If links are not equal in length, adjust one link to same
length as other link.
•
To lower front of mower housing, loosen nut"G"on both
front links an equal number of turns.
When distance "F" is 1/8" to 1/2" lower at front than
rear, tighten n ut"H" against trunnion on both front links.
°
To raise front of mower housing, loosen nut "H" from
trunnion on both front links. Tighten nut "G" on both
front links an equal number of turns.
°
When distance "F" is !/8" to 1/2" lower at front than
rear, tighten nut "H" against trunnion on both front
links.

•

Roll belt over the top of L,H. mandrel pulley.

°

Remove belt from electric clutch pulley.

°

Remove belt from {dler pulleys.

°

Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.

=

Check primary idler arm and two idlers to see that they
rotate freely.

=

Be sure spring is securely hooked to primary idler arm
and bolt in mower housing.

MOWER DRIVE BELT INSTALLATION (See Fig, 25) °
Install belt in both idlers. Make sure belt is in both belt
keepers at the idlers as shown.

NOTE: Each full turn of nut "G" will change dim. "F" by
approximately 3/8".
°
Recheck side-to-side adjustment.

°

Install new belt onto electric clutch pulley.

•

Roll belt into upper groove of L.H. mandrel pulley.

•

Carefully check belt routing making sure belt is in the
grooves correctly and inside belt keepers.
Reassemble L.H. mandrel cover.

•

REMOVE LH.
MANDREL
COVER
SCREWS

MANDREL

ELECTRIC
CLUTCH
PULLEY
IDLER
PULLEYS

FiG. 23
BOTH FRONT LINKS SHOULD BE EQUAL iN LENGTH

• SPRING

MANDREL

MOWER
DRIVE BELT

BELT
KEEPER

NUT "G"

FiG. 25
NUT "H'

FRONT LINKS

FEG. 24

22

SERVICE AND ADJUSTMENTS
TO REPLACE

MOWER

BLADE

DRIVE

NOTE: After installing a new electric clutch, run tractor at
full throttle and engage and disengage electric clutch 10
cycles to wear in clutch plate.

BELT

(See Fig, 26)
Park the tractor on level surface, Engage parking brake.
•
Remove mowerdrive belt (See"TO REPLACE MOWER
DRIVE BELT" in this section of this manual).
°
Remove mower (See '`TO REMOVE MOWER" in this
section of this manual).
•
Remove four screws from R.H. mandrel cover and
remove cover. Unhook spring from bolt on mower
housing.
•
Carefully roll belt off R.H. mandrel pulley.
,
Remove belt from center mandrel pulley, idler pulley,
and L.H. mandrel pulley.
°
Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface.
•
Check secondary idler arm and idler to see that they
rotate freely.
°
Be sure spring is hooked in secondary idler arm and
sway-bar bracket.
•
install new belt in lower groove of L.H. mandrel pulley,
idler pulley, and center mandrel pulley as shown.
•
Roll belt over R.H. mandrel pulley. Make sure belt is in
all grooves properly.
,
Reconnect spring to bolt in mower housing and reinstall R.H. mandrel cover.
°
Reinstall mower to tractor (See "INSTALL MOWER
AND DRIVE BELT" in the Assembly section of this
manual).
°
Reassemble mower drive belt (See "TO REPLACE
MOWER DRIVE BELT" in this section of this manual).
L.H.
MANDREL
\

MOWER
BLADE

CENTER

DRIVE BELT

MANDREL

CLUTCH

PLATE

,012"

BRAKE PLATE

NYLON LOCKNUT(3)

FIG, 27

TO ADJUST

BRAKE

(See

Fig.

28)

Your tractor is equipped with an adjustable brake system
which is mounted on the side of the transaxle.
if tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
°

Depress clutch/brake pedal and engage parking brake.

°

Measure distance between brake operating arm and
nut "A" on brake rod.
If distance is other than 1-1/2", loosen jam nut and turn
nut"A" until distance becomes 1-1/2". Retighten jam
nut against nut "A".
Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest authorized service center/department.

IDLER

WITH PARKING BRAKE "ENGAGED"
NUT"A"

\_._---_i

_

_/

COVER

JAM NUT

OPERATING
SPRING
SWAY-BAR
BRACKET

ARM

SCREW

F_G. 26
TO ADJUST

ATTACHMENT

CLUTCH

(See Fig. 27)
The electric clutch should provide years of service. The
clutch has a built-in brake that stops the pulley within 5
seconds. Eventually, the internal brake will wear which
may cause the mower blades to not engage, or, to not stop
as required. Adjustments should be made by your nearest
authorized service center/department.
=
Make sure attachment clutch and ignition switches are
in "OFF" position.
Adjust the three nylon Iocknuts until space between
clutch plate and rotor measures .012" at all three slot
locations cut in side of brake plate.

FIG. 28

23

SERVICE
TO REPLACE
(See

MOTION

DRIVE

AND ADJUSTM
TO ADJUST

BELT

MOTION

CONTROL

LEVER

(See Fig. 30)

Fig. 29)

The motion control lever has been preset at the factory and
adjustment should not be necessary.

Park the tractor on level surface. Engage parking brake.
For ease of service there is a belt installation guide decal on
bottom of left footrest.
•

!NTS

If for any reason the motion control lever will not hold its
position while at a selected speed, it may be adjusted at the
friction pack located on the right side of chassis.

Remove mower (See "TO REMOVE MOWER" in this
section of this manual.)

•

BELT REMOVAL -

Park tractor on level surface. Stop tractor by turning
ignition key to "OFF" position and engage parking
brake.

°

Engage parking brake (creates slack in belt).

°

Remove belt from clutching and fan idler pulleys.

•

Place motion control lever in neutral (N) position.

°

Remove belt from transaxfe pulley.

°

While holding Iocknut, loosen jam nut

=

Remove belt from
pulley.

•

Pull belt out of all belt keepers and remove from tractor.

°
•

Tighten Iocknut 1/4turn.
While holding locknut, tighten jam nut securely.

BELT INSTALLATION
•

engine pulley and front V-idler

NOTE: If for any reason the effort to move the motion
control lever becomes too excessive, reverse the above
adjustment procedure by loosening locknut 1/4 turn.

-

Place V part of belt into grooves on engine pulley and
front V-idler, making sure to route belt inside of all belt
keepers.

,

Road test tractor after adjustment and repeat procedure if
necessary.

Route belt on right side, coming from V-idler, towards
back of tractor, above midspan belt keeper and to top
of transaxle pulley.

°

LOCKNUT

Route belt on left side, coming from engine pulley,
towards back of tractor and through loop in rnidspan
belt keeper.

°

JAM NUT

Place V part of belt into grooves on transaxle and fan
idler pulleys, making sure to route belt inside of all belt
keepers.
Place belt around clutching idlers as shown, making
sure to route belt inside of all belt keepers.

•
•
,,

Check to be sure belt is positioned correctly and is on
proper side of all belt keepers.
Reinstall mower.

IMPORTANT:

CHECK

BRAKE

ADJUSTMENT.

TRACTOR V-BELT DRIVE SCHEMATIC
VIEWED FROM L,R. SIDE OF TRACTOR
CLUTCHING

ENGINE
PULLEY

CLUTCHING

BELT
KEEPER

TRANSAXLE

FIG. 30

TRANSMISSION

ABOVE
V-iDLER

KEEPER

REMOVAL/REPLACEMENT

Should your transmission require removal for service or
replacement, it should be purged after reinstallation before
operating the tractor. See "PURGE TRANSMISSION" in
Operation section of this manual.
BELT
TWISTS

BELT
KEEPER

TO ADJUST
FAN
IDLER

STEERING

WHEEL

ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual.

FiG. 29

24

SERVICE AND ADJUSTMENTS
FRONT WHEEL

TOE=IN ADJUSTMENT

WAS

Front wheel toe-in is required for proper steering operation.
Toe-in was set at the factory and adjustment should not be
necessary. If parts in the front axle or steering mechanism
have been replaced or damaged, check toe-in and adjust
if necessary.

RETAINING
RING

AXLE
COVER

TO CHECK TOE-IN (See Fig. 31) •
•
°

Position front wheels straight ahead.
Measure distance between wheels at front and rear of
tires (dimensions "A" and "B").
Front dimension "A" should be 1/8" to 1/4" less than
rear dimension "B".

FiG. 33
REAR WHEEL •
=
o

TO ADJUST TOEqN (See Figs. 31 and 32) -

Block rear axle securely.
Remove five (5) hub bolts to allow wheel removal.
Repair tire and reassemble. Replace and tighten hub
bolts securely.

•

Loosen jam nuts at adjustment sleeves on tie rod,

°

Adjusttieroduntitdimension"A"isl/8"tol/4"lessthan
dimension "B".

TO START ENGINE

°

Tighten jam nuts securely.

(See Fig. 34)
•

WITH A WEAK

_a
_
I _
J_
.,=-=w

BATTERY'

mdbatteries generateexplosive gases. Keep sparks, flame
andsmok'mg materials away from batt_ys.wear
eye protection
when around batteries.

tf your battery is too weak to start the engine, it should be
recharged,
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT:
YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE
GROUNDED
SYSTEM.
THE OTHER
VEHICLE
MUST
ALSO
BE A 12 VOLT
NEGATIVE
GROUNDED
SYSTEM.
DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.

FiG. 31

ADJUSTMENT
r SLEEVES

TO ATTACH JUMPER CABLES •

°

!
TIE ROD

o

FiG. 32

Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis•
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from rue! tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

FRONT WHEEL

,

CAMBER

The front wheel camber is not adjustable on your tractor, If
damage has occurred to affect the front wheel camber,
contact your nearest authorized service centeddepartment,
TO REMOVE

WHEEL

FOR

REPAIRS
"POSITIVE"

FRONT WHEEL (See Fig. 33) •
Block up axle securely.
Remove axle cover, retaining ring and washers to allow
wheel removal.
•
•
°

BLACK cable first from chassis and then from the fully
charged battery.
RED cable last from both batteries.

(+)

"NEGATIVE"

Repair tire and reassemble.
Replace washers and snap retaining ring securely in
axle groove.
Replace axle cover.
25

FIG, 34

(-)

SERVICE AND ADJUSTMENTS
TO REPLACE

HEADLIGHT

BULB

•
•

Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.

,

Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.

°

INTERLOCKS

ADJUSTMENT

AND RELAYS

SPRINGRUSHING

JAM NUT

ATTACHMENT
LIFTSPRING

Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
°

Check wiring; See'electrical wiring diagram in the
Repair Parts section of this manual.

TO REPLACE

FIG. 35

FUSE

Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
TO ADJUST
(See

ATTACHMENT

LIFT

HEADLIGHT
WIRE
CONNECTOR

SPRING
HOOD

Fig. 35}

°

While holding spring bushing with wrench, loosen jam
nut.

•

Turn adjustment bolt clockwise to extend spring and
reduce lift effort for heavier attachments.

•

Turn adjustment bolt counterclockwise
tachments.

for lighter at-

°
Retighten jam nut against spring bushing.
IMPORTANT:
DC) NOT ADJUST FOR MAXIMUM SPRING
TENSION WHEN USING LIGHT ATTACHMENTS
SUCH
AS A MOWER.
ADJUST LIFT LEVER SPRING TO AID IN
LIFTING ATTACHMENT,
DO NOT OVERPOWER SPRING.
WHEN REMOVING
ATTACHMENT,
ALWAYS
ADJUST
SPRING TENSION TO iTS LOWEST POSITION.

TO REMOVE

HOOD AND GRILL

FIG. 36

ASSEMBLY

(See Fig. 36)
°

Raise hood.

•

Unsnap headlight wire connector.

•

Stand in front of tractor. Grasp hood at sides, tilttoward
engine and lift off of tractor.

°

To replace, reverse above procedures.

26

SERVICE AND ADJUSTMENTS
ENGINE
TO

ADJUST

(See

Figs,

ACCELERATION
THROTTLE

CONTROL

•

CABLE

37 & 38)

The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:

Check that speed control lever is against stop screw. If
it is not, loosen casing clamp screw and pull throttle
cable until lever is against screw. Tighten clamp screw
securely.

TO ADJUST

CARBURETOR

(See

Fig. 39)

The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment
may be required to compensate for differences in fue!,
temperature, altitude or load. if the carburetor does need
adjustment, proceed as follows:

CASING

In general, turning the adjusting needles in (clockwise)
decreases the supply of fuel to the engine giving a leaner
fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine
giving a richer fuel/air mixture.
IMPORTANT:
DAMAGE TO THE NEEDLES AND THE
SEATS IN CARBURETOR MAY RESULT IF SCREW IS
TURNED IN TOO TIGHT.
PRELIMINARY

Move throttle control lever from slow (,_) to fast (,_)
position. If engine hesitates or dies, turn idle mixture
screw out (counterclockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, untff engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust_damage
may result.
IMPORTANT:
NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY
HIGH SPEED SETTING
CAN BE
DANGEROUS. IF YOU THINK TH E ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS.

With engine not running, move throttle control lever to
fast (,_) position.
.

TEST -

STOP SCREW

SPEED CONTROL

THROTTLE
CONTROL
CABLE

SETTING -

o

Be sure you have a clean air filter, and the throttle
control cable is adjusted properly (see above).

•

With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclockwise) 1-1/4 turns.

•

Turn main fuel adjusting needle in (clockwise) closing
finger tight and then turn out (counterclockwise) I turn.

FIG. 37
STOP

SPEED
CONTROL
LEVER

FINAL SETTING =

Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion
control lever in neutral (N) position.

•

With throttle control lever in fast (,t_) position, turn main
fuel adjusting needle in (clockwise) until engine begins
to die then turn out (counterclockwise) until engine
runs rough. Turn needle to a point midway between
those two positions.

FiG. 38

idle speed setting - With throttle control lever in slow
(,_l.) position, engine should idle at 1400 RPM. If
engine idles too slow or fast, turn idle speed adjusting
screw in or out until correct idle is attained.
•

Idle fuel needle setting - With throttle control lever in
slow (,_)
position, turn idle fuel adjusting needle in
(clockwise) until engine begins to die and then turn out
(counterclockwise) until engine runs rough. Turn needle
to a point midway between those two positions.

=

Recheck idle speed. Readjust if necessary.

IDLE SPEED
ADJUSTING
SCREW

iDLE FUEL
_EEDLE

ADJUSTING
NEEDLE

27

FIG. 39

STORAGE
Immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or
more.

ENGINE
FUEL SYSTEM
IMPORTANT:
tT IS IMPORTANT
TO PREVENT
GUM
DEPOSITS
FROM
FORMING
IN ESSENTIAL
FUEL
SYSTEM PARTS SUCH AS CARBURETOR,
FUEL FILTER,
FUEL HOSE, OR TANK DURING
STORAGE.
ALSO,
EXPERIENCE
INDICATES
THAT ALCOHOL
BLENDED
FUELS (CALLED GASOHOL
OR USING ETHANOL
OR
METHANOL)
CAN ATTRACT MOISTURE
WHICH LEADS
TO SEPARATION
AND FORMATION
OF ACIDS DURING
STORAGE.
ACIDIC GAS CAN DAMAGE
THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.

CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.

TRACTOR
Remove mower from tractbr for winter storage. When
mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
=

Clean entire tractor (See"CLEANING" in the Customer
Responsibilities section of this manual).

*

inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).

,

Lubricate as shown in the Customer Responsibilities
section of this manual.

°

Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.

-

Touch up all rusted or chipped paint surfaces; sand
lightly before painting.

•

Drain the fuel tank.

•

Start the engine and let it run until the fuel lines and
carburetor are empty.

•

Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.

•

NOTE:
Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allowthe stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE

OIL

Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual).

BATTERY
Fully charge the battery for storage.
o

After a period of time in storage, battery may require
recharging.

o

To help prevent corrosion and power leakage during
long periods of storage, battery Cables should,, be
disconnectedandbatterycleanedthoroughly(see
TO
CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual).

CYLINDERS

After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.

•

Remove spark plug(s).

°

Pour one ounce of oil through spark plug hole(s) into
cylinder(s).

•

Turn ignition keyto "START" position for a few seconds
to distribute oil.

•

Replace with new spark plug(s).

OTHER

Be sure battery drain tube is securely attached.

•

Do not store gasoline from one season to another.

If battery is removed from tractor for storage, do not
store battery "directly on concrete or damp surfaces.

,

Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.

•

If possible, store your tractor indoors and cover it to
give protection from dust and dirt.

°

Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVERCOVERTRACTORWHILE
ENGINE
AND EXHAUST AREAS ARE STILL WARM.

28

TROUBLESHOOTING
PROBLEM

CAUSE

Will not start

1.
2.
3.
4.
5.
6.
7+
8,
9.
10.

Hard to start

CORRECTION

Oat of fuel.
Engine not"CHOKED"
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter,
Water {n fuel.

Fill rue! tank.
See "TO START ENGINE" in Operation section.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and rep{ace fuel filter,
8. Check ell wiring,
9. Contact an authorized service center/department,
10. Contact an authorized service canter/department.

Loose or damaged wiring.
Carburetor out of adjustment.
Engine valves out of adiuatmant.

1.
2.
3.
4.
5.
6.
7.
8.

ClearVreplace air filter.
Replace spark plug.
Recharge or replace battery.
Rep[ace fuel filter.
Drain fuel tank and refill with fresh gasoline,
Check all wiring,
Contact an authorized service center/department.
Contact an authorized service center/department,

Corroded battery terminals.
Loose'or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence switch(as).

1.
2.
3.
4.
5,
6,
7,
8,
9.

Depress clutch/brake pedal.
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter.
Contact an authorized service center/department.

1.
2.
3.
4,

Weak or dead battery+
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.

t,
2.
3.
4,

Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/raplace solenoid or starter.

1.
2.
3+
4,
5,
6,
7.
8.
9.

Cutting too much grass/foe fast.
Throttle in "CHOKE" position.
Build-up of grass, leaves and trash under mower,
Dirty air filter.
Law oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
State or dirty fuel.
Water in fuel.

1.
2.
3.
4.
5,
6,
7.
8.
9.

Set in "Higher Cut + position/reduce
speed,
Adjust throttle control.
Clean underside of mower housing.
Clean/replace air fitter.
Check oil {oval/change oil.
Clean and regap or change spark plug,
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fue! filter.
Connect and tighten'spark plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check al{ wiring.
Contact an authorized eervice center/department,
Contact an authorized service center/department,

Dirtyair fi{ter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.

5.
6,
7,
8,

Stals or dirty fuel.
Loose or damaged widng,
Carburetoroat
of adjustment,
Engine valves out of adjustment.

1.
2.
3.
4+

Clutch/brake pedal not depressed.
Attachment clutch is engaged.
Weak or dead battery.
Blown fuse.

5.
6+
7.
8.
9.

Engine clicks but will not
start

Loss of power

10,
!1.
12.
13.
14,
t5.

Excessive vibration

1,
2.
3.
4.
5.
6.
7.

properly+

1.
2.
3.
4,

Engine will not turn over

POINTS

10.
11.
12.
t3.
14.
15.

Spark plug wire loose.
Dirty engine air screen/flns.
Dirty/clogged muffler.
Loose or damaged widng.
Carburetor out of adjustment.
Engine valves out of adjustment.

1.
2.

Worn, bent or loose blade;
Bent blade mandrel.

3.

Loose/damaged

1.
2.
3.

part(s),

29

Replace blade. Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s), Replace damaged parts.

TROUBLESHOOTING

POINTS

PROBLEM

CAUSE

CORRECTION

Engine continues to run
when operator leaves seat
with attachment clutch

1.

1.

Faulty operator-safety presence control system.

Check wiring, switches and connections,
if not
corrected, contact an authorized service center/
depattmant,

engaged

Poorcut-

uneven

1.
2,

Worn, bent or loose blade,
Mower deck not level,

1.
2,

Replace blade. Tighten blade bolt.
Level mower deck.

3.
4.

Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.

3.
4.
5.

Clean underside of mower housing.
Replace blade mandrel.
Clean around mandrels to open vent holes,

5.

Clogged mower deck vent holes from buildup of
' grass, leaves, end trash around mandrels,

Mower blades will not
rotate

1.
2.
3.
4.

Obstruction in clutch mechanism.
Worn/damaged mower drive belt.
Frozen idler puliey.
Frozen blade mandrel.

1,

Remove obstruction,

2.
3.
4.

Replace mower drive belt.
Replace idler pulley.
Replace blade mandrel.

Poor grass discharge

t.
2.
3.
4.

Engine speed too slow.
Travel speed too fast.
Wet grass.
Mower deck not level.

1.
2.
3.
4.

Place throttle control in "FAST" position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.

5.
6.
7.
8.

Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves and trash under mower.
Mower ddve belt worn.

9.
10.
11.

Blades improperlyinstal]ed.
improper blades used.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

Headlight(s) not working
(if so equipped)

5.
6,
7,
8.
9,
10,
11.

Check tires for proper air pressure.
Replace/sharpan blade. Tighten blade bolt.
Clean underside of mower housing,
Replace mower drive belt.
Reinstall blades sharp edge down.
Replace with blades listed in this manual.
Clean around mandrels to open vent holes.

1.

Switch is "OFF".

1,

Turn switch "ON".

2.
3.

Bulb(s) burned out.
Faulty light switch.

4.
5,

Loose or damaged wiring.
B!own fuse.

2,
3.
4.
5,

Replace bulb(s).
Check/replace light switch.
Check wiring and connections.
Reptece fuse.

t.
2.

Bad battery cell(s).
Poor cable connections.

1.
2.

Replace battery,
Check/clean all connections.

3.
4.

Faulty regulator (if so equipped).
Faulty alternator.

3.
4.

Reptace regulator,
Replace aJtemator.

Loss of drive

1.
2.
3.

Freewheel control in "disengaged" position.
Motion drive belt worn, damaged or broken.
Air trapped in transmission during shpment
or ser,,icing.

1.
2.
3.

Place freewheel control in "engaged" position,
Replace motion drive belt.
Purge transmission.

Engine "backfires"
when turning engine
"OFF"

1.

Engine throttle control not set at "SLOW"
positionfor 30 seconds before stopping engine,

1.

Move throttIecontrol to "SLOW" position and allow
to idle for 30 seconds before stopping engine,

Battery will not charge

_m

3O

TRACTOR

- = MODEL NUMBER

917,250520

SCHEMATIC
BLACK

RED

BATTERY
FUSE 30 AMP.
RED

RED

I

I

AMMETER

STARTER
BLACK

WHITE
WHITE

{

0

I
.....

J

SOLENOID
S

L--

BLACK

......

J

BLACK

,

ELECTRIC CLUTCH

(PEDAL UP)
RED

BLACK
i

E
IGNITION
SWITCH

BLACK

BLACK

i

D
PTO

(NOT OCCUPIED)

(DISENGAGED)
SEAT
7111_
11

SWITCH

......

-F'111

GROUNDING
CONNECTOR

CHARGING

1

IGNITION

_

SPARK

UNIT

_

PLUGS

BL&CK

I

•
_

SYSTEM OUTPUT

RED

I

28 VOLTS AC @ 3600 RPM
(REGULATOR D_SCONHEGTED)

I

AFTER FIRE SOLENOID
ORANGE

SWITCH (OFF)
HEADLIGHTS

ONON-REMOVABLE
CONNECTIONS
IGNITION SWITCH
PosmoN
OFF
ON
START

CIRCUIT
M+G
B+L
B+ S +L

GFC

REMOVABLE
CONNECTIONS

WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING

31

/_,

E

nuul

B LB

D_A:
PTO SWITCH

I pos,T,o,c,.co,T
[

_

_+F,B+E,A+[

REPAIR PARTS
TRACTOR

- - MODEL NUMBER

917.250520

ELECTRICAL
22

42

\

19

33
32

31

\

\\
\
\

45

\

\

•

\

\
/
/
/
/

r

/
/
/
l
/
/
/

\
\

f

I
i

54
29

7

\
\

y
32

REPAIR PARTS
TRACTOR

- - MODEL NUMBER

917=250520

ELECTRICAL

KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
19
20
21
22
23
24
25
26
28
29
30
31
32
33
34
37
40
41
42
43
45
49
50
51
53
54

PART
NO.
144926
74760412
STD551125
STD551025
121264X
STD541025
7697J
7603J
109596X
145211
145209
145769
10090400
73350400
136850
4152J
11150400
4799J
146149
108824X
4207J
121305X
144921
140400
141226
140403
110712X
109553X
146065
17720408
131563
145673
122822X
11151000
146283
140405
71031008
73951000

NOTE:

DESCRIPTION
Battery
Bolt Hex Head 1/4-20 x 3/4
Washer, Lock 1/4
Washer 9/32 x 5/8 x 16 Ga
Caps, Battery
Nut Fin Hex 1/4_20
Tube Plastic
Tray, Battery
Clamp, Hose
Bolt 1/4-20 x 7.5 Zinc
Hold down Battery Dash Mount
Nut Push Nylon 1/4"
Washer, Lock 1/4
Nut, Jam Hex 1/4-20
Harness Socket Light W/4152J
Bulb Light
Washer, Lock Int. Tooth 1/4
Cable, Battery
Cable, Battery
Fuse
Cable, Ground
Switch, Plunger
Switch, Ign
Nut, Ignition Switch
Cover Switch Key
Key, Ignition
Switch, Light
Switch, Interlock
Harness Ign.
Screw 1/4-20 x 1/2
Cover, Terminal
Solenoid
Ammeter
Washer, Lock Internal Tooth 5/8
Switch, PTO
Ring Retainer PTO
Screw Hex Washer Hd #10-32 x 1/2
Nut Keps #10-32

All component dimensions given in U.S. inches
1 inch = 25.4 mm

33

REPAIR PARTS
TRACTOR
CHASSIS

- - MODEL NUMBER

917.250520

AND ENCLOSURES
10
9
18

/

38

59

9
9

13
11

92
53

68

57

37

47120

5

47

52

16

17
21

28_.
42
56
47
17

20
19

100
68 103

70

2

\

6360
102

86

98

34

15

REPAIR PARTS
TRACTOR
CHASSIS

KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
24
26
28
29
30
31
32
33
34
35
36
37
38
39
40
41

- -MODEL

NUMBER

917.250520

AND ENCLOSURES

PART
NO.
144737
140506
136671X459
73800700
145203
145053
17720408
145166
108067X
19092016
137270
137269
137271
136673X459
136374
121794X
17490612
136373X428
19131312
74760616
73680600
136670X459
145243X459
17490512
145244X459
145349
145052
145183
141315
141314
142131
19111116
74780512
140002X459
19091216
136961
142132
17580408

KEY
NO.

DESCRIPTION
Rail, Frame RH
Drawbar, Gt
PanetAsm., Side LH
Nut, Lock Hex 7/16 Unc
Dash, Plastic Black
Dash Asm., Lower
Screw, Thd Cut 1/4-20 x 1/2
Support, Dash 1-Pc. Battery
Nut, Pal
Washer 9/32 x 1-1/4 x 16 Ga.
Rivet, Ratchet Male
Washer, Nylon
Rivet, Ratchet Female
Hood Asm., Pnt
Lens, Bar Clear
Cover, Access
Screw, Thdrol 3/8-16 x 3/4
Grille
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 x 1
Nut, Crowntock 3/8-16 Uric
PanelAsm., Side RH
Footrest, RH
Screw, Thdrol 5/16-18 x 3/4
Footrest, LH
Bracket, Support Dash
Saddle, Hydro 1995
Brace, Support Steering VGT
Bracket Asm., Frame Pivot Lh
Bracket Asm., Frame Pivot Rh
Bracket, Engine Supportr
Washer 11/32 x 11/16 x 16 Ga.
Bolt, Fin Hex 5/16-18 x 3/4
Fender, Pnt.
Washer 9/32 x 3/4 x 16 Ga.
Bracket, Axle Front
Bracket, Support Axle/Engine
Screw Tap Tite 1/4-20 x 1/2

42
43
44
45
47
48
49
50
52
53
56
57
58
59
60
64
68
69
70
77
84
86
90
91
92
94
95
98
99
100
101
102
103
106
120
---

PART
NO.
72140608
136939
136940
138460
17490608
136814
136813
136575
73680500
137304
138461
73640400
137113
74180412
17490620
144283
17490508
140022
137159
137308
142992
74760716
11050600
144735
143485X013
100207K
105531X
140503
140871
124236X
17490628
4497H
142273
138776
19131616
8022J

DESCRIPTION
Boltl Carriage 3/8-16 x 1
Bracket, Spnsn Front Lh
Bracket, Spnsn Front Rh
Bracket Asm., Susp Chassis Rh
Screw Thdrot 3/8-16 x 1/2
Bracket Asm., Pivot Hood Lh
Bracket Asm., Pivot Hood Rh
Bracket, Chassis Front
Nut, Crownlock 5/16-18
Rod, Support Hood
Bracket Asm., Susp Chassis Lh
Nut, Keps Hex 1/4-20
Bracket Asm., Fender
Screw, Mach Cr 1/4-20 x 3/4
Screw Thdrol 3/8-16 x 1-1/4
Washer, Serrated Disc 13/32 x 1
Screw, Thd 5/16-18 x 1/2
Shield, Heat
Guide, Belt Mid Span
Shield, Front
Stop, Over Center Mower
Bolt, Fin Hex 7/16-14 Uncx 1
Washer, Lock External Tooth 3/8
Rail, Frame Lh
Plate, Silkscreen Dash
Clip, Fuel Line
Push Nut, Ny!on
Bracket Skid Chassis
Rod By Pass
Cap By Pass Rod
Screw Thdrol 3/8-16 x 1-3/4
Retainer, Spring
Lock, By Pass
Bolt 5/16-18 Type TT
Washer 13/32 x I x 16 Ga.
Plug, Hole

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

35

REPAIR PARTS
TRACTOR
GROUND

- - MODEL NUMBER

917.250520

DRIVE

6
46

/

36

56

64
37

79

51

38

15
52
47

65
84

7 58

109

3

61

101

97
lOO

36
i!

REPAIR PARTS
TRACTOR
GROUND

KEY
NO.
2
3
5
6
7
9
15
17
20
22
23
28
29
30
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
58
61
64
65
66
67
68

MODEL NUMBER

917.250520

DRIVE

PART
NO.
7070E
7563R
73680600
76020412
140507
140080
19131316
140921
73940800
140498
130564
73350600
140494
19131614
73220700
12000053
124236X
137648
138364
121749X
110895X ,
74321016
5304J
73631000
8883R
74760412
104601X
73800400
145170
138228
72110614
19131413
131494
73680600
139123
207J
138390
105706X
140218
74760724
140488
137649
67609
140296
19131312
5142H

KEY
NO.

DESCRIPTION
Key 1/4 x 2.5
Washer Thrust Axle Harden
Nut Crownlock 3/8-16
Pin Cotter 1/8 x 3/4
Wheel Hub Asm,
Bolt Hub
Washer 13/32 x 13/16 x 16 Ga
Spring Rod Brake
Nut Hex Jam Toplock 1/2-20
ShaftArmAsm
Knob
Nut
Brake Rod
Washer 13/32 x 1 x 14 Ga.
Nut Hex 7/16-14
Ring E
Cap Plunger
Rod Parking Brake
Spring Extension
Washer 25/32 x 1-1/4 x 16 Gauge
Nyliner
Screw Fin #10-24 x 1
Actuator Interlock Switch
Nut Lock#10-24
Cover Pedal
Bolt Hex Head 1/4-20 x 3/4
Bracket Interlock
Nut Lock W/Insert 1/4-20
Retainer Spring
Clutch Rod
Bolt Carriage 3/8-16x 1-3/4 Gr 5
Washer 13/32 x 7/8 x 13 Ga
Pulley Idler Flat
Nut Crewnlock 3/8-16 UNC
Pulley Idler Grooved
Washer Hartdened
Clutch Arm Asm
Bearing, Idler
V-Belt
Bolt Fin Hex 7/16-14x 1-1/2
PutteryTransaxle
Shaft Asm Brake Parking Clutch
Bolt Shoulder
Washer Hardened
Washer 13/32 x 13/16 x 12 Ga
Pin Roll

69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
--

PART
NO,
123800X
139989
140927
73800500
74780548
142432
73800700
140481
74760716
19111212
72110505
140484
17490612
140482
140479
140490
17541020
140462
140491
140492
73800700
140489
17490644
74760520
140502
133835
23200528
141103
126874X
141004
17490624
126881X
59285
73560500
73350500
140480
17580408
142576
142577
142578
140929
88652
140343

NOTE:

37

DESCRIPTION
Washer
Console Hydro Fender
Plate Console Shift
Locknut Hex W/Washer Insert
Bolt Fin Hex 5/16-18 x 3
Screw Hex Wsh. Hi-Lo 1/4-1/2
Nut Lock Hex 7/16
Bracket Transaxle
Bolt Fin Hex 7/16-14 x 1
Washer 11/32 x 3/4 x 12 Ga
Bolt Carriage 5/!6-18 x 5/8
Bracket Torque RH
Screw Thdrol 3/8-16 x 3/4
Bracket Mount Torque/Fan
Strap Torque Mid
Spacer
Screw #10-24 x 1-1/4
Fan 7" Hydro
Adapter Fan
Pulley Idler
Nut Lock Hex 7/16-14
Keeper Belt
Screw Thdrol 3/8-18 x 2-3/4
Bolt Fin Hex 5/16-18 x 1.25
Link Shift Asm
Fastner Christmas Tree
Screw Set 5/16-18 x 1.5
Washer Nickel Plated
Bearing Trust
Bracket Shift
Screw Thdrot 3/8-16 x 1-1/2
Washer Compression
Washer Bellville
Nut Hex Nylok
Nut Hex Jam 5/16-18
Bracket Idler
Screw Tap 1/4-20 x 1/2
Fitting Vent Hose
Vent Hose
Cap Vent Hose
Spring Return Brake
Bolt
Transaxle Hydro

All component dimensions given in U,S. inches
1 inch = 25,4 mm

REPAIR PARTS
TRACTOR
STEERING

- = MODEL NUMBER

917.250520

ASSEMBLY

14
15
23

34
1313

i/
\

32

\

27

7

19
27
6

/"

/
/
/

16

38

8

REPAIR PARTS
TRACTOR
STEERING

=- MODEL NUMBER

917.250520

ASSEMBLY

KEY
NO.

PART
NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

121472X
137094
6855M
136960
136959
6266H
121748X
12000029
121232X
74781044
136518
73901000
121749X
10040600
73610600
145103
137347

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

137155
146611
145182
100711L
1554J
17431008
19133808
74780616
126805X
3366R
17490612
104239X
12000034
138136
19111610
10040500
74760512
138059
137156
73360600
109850X
73700600
I09851X

DESCRIPTION
Wheel, Steering
Axle Asm, Front
Fitting, Grease
Spindle Asm, LH
Spindle Asm., RH
Bearing, Race Thrust Harden
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, KIip #T5304-75
Cap, Spindle
Bolt, Fin Hex 5/8-11 x 2-3/4
Space_, Brg. Axle Front
Nut, Lock Flange 5/8-11 Unc
Washer 25/32 x 1-1/4 x 16 Ga.
Washer, Lock Hvy Hlcl Spr 3/8
Nut, Fin Hex 3/8-24 Unf
Shaft Asm., Steering
Rod Asm, Tie Ball J Ball Vgt (Inc.
Key No. 36-40)
Draglink, Ball Joint Solid Vgt
Support Asm., Steering Vgt
Column, Steering
Adapter, Wheel Steering
Bushing, Strg. BIk
Screw, SIftp #10-16 x 1/2 Ty-b
Washer 13/32 x 2-3/8 x 8 Ga.
Bolt, Fin Hex 3/8-16 x 1 Gr. 5
Cap, Wheel Steering
Bearing, Col. Strg.
Screw, Thrdrol 3/6-16 x 3/4
Bearing, Flange
Ring, Klip Truarc #5304-75
Bushing, Nyliner Snap
Washer 11/32x 1 xl0Ga.
Washer, Lock Hvy Hlcl Spr 5/16
Bolt, Hex Hd 5/16-18 x 3/4
Gear, Sector Steering
Tie Rod
Jam Nut RH Thread
Joint Asm. Ball RH Thread
Jam Nut LH Thread
Joint Asm. Ball LH Thread

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

39

REPAIR PARTS
TRACTOR

- - MODEL NUMBER

917.250520

ENGINE

3O

62

20

32

39

13

12
14
2

11

18

15

17

41
42

_j3
j5

28

16

26

9

_

29

/

27
39
4O

4O

[ SPARK ARRESTER

KIT J

REPAIR PARTS
TRACTOR

=- MODEL NUMBER 917.250520

ENGINE

KEY
NO.

PART
NO.
146412
144110

3
4
5
6
8
9
10
11
12
13
14
15
16
17
18
19

13240300
13280328
13200300
138129
121361X
145109
105432X
137140
136907
138486
138487
141069
109227X
106082X
123549X
13290300

20
21
22
23
24
25
26
27
28
29
30
32
34
35
36
37
39
40
41
42
43
62

133439
17720410
138672
19132616
11050600
73610600
3645J
139277
7834R
132920
105037X
17490508
17720408
10040500
74570512
123487X
17490624
17490652
126197X
10040700
71170768
137373

NOTE:

DESCRIPTION
Engine Kohler 19 HP
Muffler Asm Kohler VGT
(tnc. Key No. 34)
Elbow Street 3/8 NPT
Nipple Pipe 3/8NPT X 3 - 1/2
Elbow STD 90 Degree 3/8 - 18 NPT
Clamp Tube Double Engine
Pulley V-Idler
Stop Keeper Asm VGT
Bushing
Clutch Electric
Pulley Engine VGT Elect Clutch
Baffle Air LH Koh VGT
Baffle Air RH Koh VGT
Tank Fuel Rear 3.50 YT/GT
Pad Spacer
Pad Spacer
Cap Asm Fuel W/Sym Vented
Plug Oil Drain
(Order From Engine Manufacturer)
Control Throttle
Screw Hex Thd Cut 1/4 - 20 X 5/8
Control Choke
Washer 13/32 X 1 - 5/8 X 16 Ga
Lockwasher Ext Tooth 3/8
Nut Fin Hex 3/8 - 24 UNF
Bushing
Stem Tank Fuel
Fuel Line
Spark Arrester Kit
Strip Foam
Screw Thdrol 5/16 - 18 X 1/2
Screw Thd Cut 1.4 - 20 x 1/2
Washer Lock 5/16
Screw Hex 5/16 - 16 UNC X 3/4
Clamp Hose
Screw Thdrol 3/8 - 16 X 1 - 1/2 ]-T
Screw Thdrol 3/8 - 16 X 3 - 1/4
Washer 1-1/20D X 15/32 ID X .250
Washer Lock 7/16
Bolt Hex 7/16-20 X 4-1/4 Ga 5
Shield Heat

AIt component dimensions given in U.S. inches
1 inch = 25.4 mm

41

REPAIR PARTS
TRACTOR

- - MODEL NUMBER 917.250520

SEAT ASSEMBLY

L_ _ _,_

12

KEY
NO,
1
2
3
4
5
6
7
8
9
10
12
13

PART
NO,
140124
140551
140675
127018X
145006
73680600
124181X
17490508
19131614
140552
121246X
121248X

KEY
NO.

DESCRIPTION
Seat
Bracket, Pivot Seat
Strap, Fender
Bolt, Shoulder 5/16-18 X .62
Clip, Push In Hinged
Nut,Crownlock 3/8-16 Unc
Spring, Seat Cprsn
Screw, Thdrol 5/16-18 X 1/2
Washer 13/32 X I X 14Ga.
Pan, Seat
Bracket, Mounting Switch
Bushing, Snap

14
15
16
17
18
19
20
21
22

PART
NO.
72050411
121249X
123740X
123976X
19171912
120068X
124238X
139888
73680500

NOTE:

42

DESCRIPTION
Bolt, Carriage 1/4-20 X 1-3/8
Spacer, Split
Spring, Cprsn
Nut, Lock 1/4 Lge Fig Gr. 5
Washer 17/32 X 1-3/16 X 12 Ga.
Knob, Seat 1/2-13 Unc
Cap, Spring Seat
Bolt, Shoulder 5/16-18 Uric
Nut, Crewnlock 5/16-18 Unc

All component dimensions
1 inch = 25.4 mm

given in U.S. inches

REPAIR PARTS
TRACTOR
LIFT

-- MODEL NUMBER

917.250520

ASSEMBLY
40
42

35

43

17
34
33

7
8
g

31

10
39
42
3

4

23
2
12 _

24

6

25 26

23
13

12

23
22
12
41
15

23 --.-_

KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

PART
NO.
121006X
145542
121002X
12000022
19292016
74780624
125631X
122365X
122364X
2876H
142369
3146R
139867
140302
73680600
674A247
73350600
143363
19131316
5328J
74760616
127218
4939M

20

DESCRIPTION
Rod Asm., Lever
Shaft Asm., Lift Vgt
Lever Asm., Lift Rh
E-Ring Truarc #5133-87
Washer 29/32 x 1-1/4 x 16 Ga.
Bolt, Fin Hex 3/8-16 x I-1/2
Grip, Handle Fluted
Button, Plunger
Plunger, Lever Lift
Spring 2-1/6"
Link Lift
Retainer, Spring
Arm, Suspension Vgt
Bearing, Pvt. Lift Spherical
Nut, Crownlock 3/8-16 Unc
Spring Asm., Assist Lift
Nut, Hex Jam 3/8-16 Unc
Bracket, Spring Assist
Washer 13/32 x 13/16 x 16 Ga.
Bolt, Adjust Spring Assist
Bolt, Fin Hex 3/8-16 x 1
Link, Front
Retainer, Spring

19

18

KEY
NO.

PART
NO.

24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

73350800
130171
73800800
12000037
19151216
110810X
110807X
19131016
137150
76020308
137167
138057
17490612
120529X
123933X505
123935X
17490512
73540600
19112410
123934X

DESCRIPTION
Nut, Jam Hex 1/2-13 Unc
Trunnion
Nut, Lock W/Wsh 1/2-13 Unc
Ring, Klip #T5304-37
Washer 15/32 x 3/4 x 16 Ga.
Trunnion, Dp Stop Dbl Thds Pit
Nut, Special
Washer 13/32 x 5/8 x 16 Ga.
Spring, Compression tnf Hgt
Pin, Cotter 3/32 x 1/2
Rod, Adj Lift
Knob, Inf 3/8-16 Unc
Screw, Thdrol 3/8-16 x 3/4
Washer, Nylon
Pointer, Pnt Height Indicator
Plug, ;Hole
Screw Thdrol 5/16-18 x 3/4
Nut, Crownleck 3/8-24
Washer 11/32 x 1-1/2 x 10 Ga.
Scale, indicator Height

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

43

REPAIR PARTS
TRACTOR
MOWER

- - MODEL NUMBER

917.250520

DECK

49

46

I

49

41
743

45
46

>30
32

47
116

117
119

21
21

22

26

1\

18

8

44

REPAIR PARTS
TRACTOR
MOWER

KEY
NO.

917.250520

DECK

PART
NO.

1
3
5
6
8
9
10

145008
138457
4939M
130832
850857
10030600
140296

11
12
13

145708
129895
137553

14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

- - MODEL NUMBER

137152
1t0485X
140329
72140505
132827
145055
73680500
134753
131267
105304X
123713X
110452X
145325
19111016
131491
138776
129963
129207
137266
144945
17490628

KEY
NO.

DESCRIPTION
DeckAsm., Mower 46"
Bracket Asm., Sway Bar
Retainer Spring
Arm, Suspension, Rear (Sway Bar)
Bolt, Patched 3/8-24 x 1-1/4 Gr. 8
Washer, Lock Hvy., Unplated 3/8
Washer, Hard Blade, Mower
Vented
Blade, 46" Mower Deck
Bearing, Ball, Mandrel #6204
Shaft Asm. w/Lower Bearing
(Includes Key NO. 12)
Housing, Mandrel
Bearing, Ball, Mandrel
Stripper, Mower Round
Bolt, Carriage 5/16-18 x 5/8
Bolt, Hex Head, Shoulder 5/16-18
Baffle, Vortex Mower 46"
Nut, Crownlock 5/16-18 UNC
Stiffiner, Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector Mower
Washer 11/32 x 5/8 x 16 Ga.
Rod, Hinge
Screw, Hex Head, Thdroll
Washer, Spacer Mower Vented
Pulley, Mandrel
Nut, Fig. Top Lock Cntr. 9/16
Anchor, Spring Deck 46
Screw, Thdro!l 3/8-16 x 1-3/4 Tytt

36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
101
102
103
104
105
106
116
117
118
119
126
127
128
129
__

PART
NO.
19131316
131494
137554
144917
137273
17490620
122052X
144949
133943
145059
137729
144959
148763
73680600
72110612
145579
7i 161010
10071000
19061216
130758
2029J
137644
133957
73930600
19121414
144948
146763
137789
146881
147401

'
DESCRIPTION
Washer 13/32 x 13/16 x 16 Ga.
Pulley, Idler, Flat
Keeper, Belt, Idler
Pulley, Idler, Driven
Spring, Secondary 44/46/50 Vent
Screw, Thdroll 3/8-16 x 1-1/4 Tytt
Spacer, Retainer
Arm, Idler Secondary
Washer, Hardened
Cover, Mandrel Deck
Screw, Thdrolt. 1/4-20 x 5/8
V-Belt, Mower, Secondary
V-Belt, Mower, Primary
Nut, Crownlock 3/8-16 UNC
Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5
Cover, Mulching
Screw
Washer, Lock #10
Washer
Latch Asm. Bagger
Nut, Weld
Bolt, Shoulder
Gauge Wheel, Wide
Nut, Centerlock 3/8-16 UNC
Washer 3/8 x 7/8 x 14 Ga.
Arm, Idler, Primary Deck 46"
Pulley, Idler, V-Groove Dim. 4.25
Shield, Idler
Keeper, Belt, Idler 46"
Deck Complete (Std. Deck-Order
separately mulcher plate and gauge
wheel components Key Nos. 101106 and 116-118)

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

45

REPAIR PARTS
TRACTOR
HYDRO GEAR TRANSAXLE

- - MODEL NUMBER
- - MODEL NUMBER

917.250520
214-3010

75

46

49

REPAIR PARTS
TRACTOR
HYDRO GEAR TRANSAXLE

KEY PART
NO. NO.
1
2
16
20
21
22
33
35
36
37
38
39
40
41
42
43
45
46
47
49
63
64

142874
142875
142876
142877
142878
142879
142929
142880
142882
142883
142884
142885
142886
142887
142888
142889
142890
142891
142892
142893
142894
142896

65
67
68
69
70
71

142897
142898
142899
142900
142901
142902

-- MODEL NUMBER
- - MODEL NUMBER

917.250520
214-3010

KEY PART
NO. NO.

DESCRIPTION
Assembly, Housing, LH
Assembly, Housing, RH
Brake Shaft Assembly
Axle Mounting Horn Assembly
Washer 1.0 x 1.63 x.08
Washer 1.0 x 2.06 x.09
Brake Yoke Assembly
Brake Arm
Puck Plate
Brake Puck
Washer 7/80.D. x 7/16 x.060
Nut, Castle 5/16-24
Cotter Pin
Brake Actuating Pin
Hi Pro Key
Spacer
Brake Disc
Bolt 1/4-20 x 1-1/2
Bolt 1/4-20x 1
Differential Assembly
Dowel Pin
Reduction Gear,
14 Teeth to 38 Teeth
Final Drive Pinion Assembly
JackShaft
O-Ring
Washer 5/8 X 1-5/32
Washer 7/8 X 1-1/2
Bolt, Hex 5/16-18 x 3.5

72
73
74
75
76
77
78
81
82
89
91
95
99
103
104
106
108
109
110
111
113
116
117
118
119
121

142903
142904
142905
142906
142907
142908
142909
142910
142911
142912
142913
142914
142915
142916
142917
142918
142919
142920
142921
142922
142923
142924
142925
142926
142927
142928

DESCRIPTION
Locknut, Hex 5/16-18
Bolt, Hex 5/16-18 x 1-1/2
Hex Cap Screw 5/16-18 x 1
Washer, Differential
Shoulder Bolt
Freewheel Actuating Arm
Oil Seal .625 x 1.0 x .25
Bolt, Hex 5/16-18 x 1-3/4
Bolt 5/16-18 x 4-1/2
Filter, Spin On
Pump, BDU-IOL-118
Plug, Straight Thread
Washer 11/32 x 9/16
Washer
Vent Cap Assembly
Fitting O-Ring Assembly
Control Arm
Set Screw
Filter Head
Hose 5/16x 12
Fitting, 90 ° 7/8 SAE
Fitting, 45 ° 9/16
Fitting, 90 ° 9/t6 SAE
Fitting, 90 ° SAE, #6 Flare, Male
Fitting, 90 ° SAE, #6 Flare, Female
Wire Retaining Ring

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 rnm

47

REPAIR PARTS
TRACTOR
HYDRO GEAR

PUMP - MODEL

- - MODEL NUMBER

NUMBER

917.250520

BU-10L-118

32

44

KEY PART
NO. NO.

DESCRIPTION

1
2
3
4
5
6
8
12
t3
14
15
17
19
21
22
23

Shaft, Pump
Ring, Retaining
Bearing, Ball
Spacer
Seal, Lip
Ring, Retaining
Bearing, Cradle
Seal, Lip
Arm, Trunnion
Guide, Slot
Housing Kit, Transmission
Bearing, Thrust, Ball
Center Section Kit
Seal, Lip
Shaft, Motor
Washer, Block Thrust

144569
122716X
122745X
122715X
122700X
122699X
122787X
122717X
122748X
122749X
144571
122770X
144572
122722X
144573
142978

48

KEY PART
NO. NO,

DESCRIPTION

25
32
37
38
42
43
44
47
53
60
62
63
64
67

127148X
142938
122766X
122718X
144578
144578
144579
122752X
127153X
142977
144581
144582
144583
144584

Swashplate, Variable
Block Assembly
Pin, Stainless, Headless
Gasket, Center Section
Check Valve Kit
Check Valve Kit
Charge Relief Kit
Screw, Socket Head, Cap
Bypass Valve Kit
Block Spring
O-Ring
Charge Pump Kit
Gerotor Assembly
Screw, Socket Head, Cap

144576

Pump Assembly, Complete

REPAIR PARTS
TRACTOR"-

MODEL NUMBER

917.250520

DECALS
6 3
18

7 15

15

7

4

13

21

8
2

9

16
22

20

5
12

13

14

KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART
NO.
138955
142254
138042
138043
140837
133644
142243
142242
128314
137537
4900J
139346
140431
139346

WHEELS

KEY
NO.

DESCRIPTION
Decal, Operating Instruction
Decal Grille HDGT GT6000 USA B
Decal, Hood, Craftsman, RH
Decal, Hood, Craftsman, LH
Decal, Brake Parking Saddle
Decal, Maintenance
Decal Hood Insert Hd GT
Decal, Ins. Hood
Decal, Fender, Craftsman
Decal, Caution
Decal, Clutch/Brake
Decal, V-Belt Drive Schematic
Decal, Chassis, Hydro 44"
Decal, V-Belt Schematic

& TIRES

lO

PART
NO.

15
16
17
18
19
20
21
22
23
--

138048
142270
138834
132266
138047
145003
142336
142342
106202X
138311

-----

145245
145247
146409
146410

KEY
NO.

PART
NO.

1
2
3
4
5
6
7
8
9
10
11

59192
65139
106230X
8134H
106228X427
278M
9O4OH
106277X427
105588X
7154J
104757X
144334

DESCRIPTION
Decal, Side Panel Diehard White
Decal Fender Hydro White
Decal, Dash
Decal, insert Strg
Decal, Battery
Decal, Battery
Decal SDL Cold Start Hydro Eng+
Decal Drawbar CNTRL
Reflector, Taillight
Decal Handle LFT Hieght Adj. (Lift
Handle)
Pad Footrest
Fastener Pop-in Footrest
Manual, Owner's (Eng)
Manual, Owner's (Span)

DESCRIPTION
Cap, Valve, Tire
Stem, Valve
Tire, Front
Tube, Front (Service Item Only)
Rim Assembly, Front
Fitting, Grease
Bearing, Flange (Front Wheel Only)
Rim Assembly, Rear
Tire; Rear
Tube, Rear
Cap, Hub Axle
Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S+ inches
1 inch = 25.4 mm

49

REPAIR PARTS
TRACTOR
KOHLER

ENGINE

- MODEL

NUMBER

- - MODEL NUMBER

917.250520

MV20S, TYPE NUMBER

57529

BAFFLES AND SHROUD

I

1

I

/

8

7

--5

%

!

6--5

6

/

4

6

2

3

--9
BREATHER

AND VENT

--11
_--12
18

_"_--_ _/'/4

15

16

5O

REPAIR PARTS
TRACTOR
KOHLER

ENGINE

- MODEL

NUMBER

- = MODEL NUMBER 917.250520
MV2OS, TYPE NUMBER

BAFFLES & SHROUD

AIR INTAKE
KEY PART
NO. NO.
1
2

X-276-7
52 755 83

3
4
5
6
7
8
9
10

52 096 35
52 123 21
231032
52 082 04
45 083 01
45 083 02
237423
X-67-98

11
12
13
14
15

52 201 06
277093
52 054 39
X-25-79
X-50-37

16

X-50-57

17

X-22-9

18

25 041 06

57529

DESCRIPTION

KEY PART
NO. NO.

Wing Nut 1/4-20
Kit, Cover and Tube
(Includes Key Numbers 3 and 4)
Cover, Air Cleaner
Tube, Air Intake
Seal, Element Cover
Cover, Air Cleaner Element
Pre-Cleaner
Element
Seal, Air Cleaner Cover
Screw, Hex Washer Head
#10-32 x 9/16 (4)
Base, Air Cleaner
Gasket, Air Cleaner (2)
Elbow, Air Intake
Washer, Plain #!0
Screw, Slotted Pan Head
#10-32 x 2-1/4
Screw, Slotted Pan Head
#10-32 x 1-3/4 (2)
Washer, Lock, Internal Tooth
#10 (2)
Gasket, Air Cleaner Elbow

DESCRIPTION

1
2
3
4

52 063 44
52 313 05
52 063 42
X-67-83

5

52 755 70

6
7
8
9

52
52
52
52

217
468
086
124

Baffle, #2 Cylinder Head
Grommet (2)
Baffle, Fuel Pump
Screw, Hex Washer Head
1/4-20 x 7/16 (14)
Kit, Blower Housing
(Includes Key Numbers 6 thru 8)
Support, Upper Housing
Washer, Flat (2)
Screw 1/4-20x 5/8 (6)
Baffle, #1 Cylinder Head

01
16
1!
05

BREATHER & VENT
DESCRIPTION

KEY PART
NO. NO.
1
2
3
4
5

NOT ILLUSTRATED
- - 52 113 49
Decal, Air Cleaner
-5211330
Decal

6
7
8
9
10

X-81-1
X-25-12
52 096 55
52 055 01
X-352-39
52 326
52 096
52 032
52 035
275220

12
08
04
02

Nut, Hex 1/4-20 (2)
Washer, Plain 1/4 (2)
Cover, #2 Cylinder Valve
Gasket, Cover (3)
Stud, #2 Cylinder Valve Cover
1/4-20 x 2-1/4
Hose, Breather
Cover, #1 Upper Cylinder Valve
Seal, Breather
Breather Assembly
Stud, #1 Cylinder Valve Cover
1/4-20 x 3-1/4

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

• 51

REPAIR PARTS
TRACTOR
KOHLER

ENGINE

CRANKCASE

- MODEL

- - MODEL NUMBER 917.250520

NUMBER

MV20S, TYPE NUMBER

57529

J

4

9
/

1_0

19
0_

32

0_3
11

I
12
16

52

REPAIR PARTS
TRACTOR
KOHLER

ENGINE

- MODEL

NUMBER

- , MODEL NUMBER

917.250520

MV20S,

57529

TYPE NUMBER

CARBURETOR

CRANKCASE
KEY PART
NO. NO.
1
2
3

X-82-2
52 468 12
82 755 18

4
5
6
7
8

5201606
52 031 01
5231606
52 755 50
52 072 12

9
10
11
12

13

25 086 12
X-269-43
52 078 05
52 030 10
52 030 11
52 030 12
25 086 10

t4

25 086 13

15
16
17

52 141 02
52 139 08
25 086 11

18
19

52 032 10
82 755 19

20

-

_ .

DESCRIPTION

KEY PART
NO. NO.

Nut, Hex 5/16-18 (12)
Washer, Flat 5/16 (12)
Kit, #1 Cylinder Barrel
(Includes Key Numbers 4 thru 6)
Valve, Exhaust
Insert, Valve Seat (2)
Guide, Valve (2)
Kit, Oil Relief
Step Stud 5/16-18 x 3/4,
3/8-16 x 5/8, 2" Long (12)
Screw, Hex Flange 5/16-18 x 2 (2)
Ring, Retaining
Shaft, Governor
Bearing, Sleeve, Standard (2)
Bearing, Sleeve .010" (2)
Bearing, Sleeve .020" (2)
Screw, Hex Flange
5/16-18 x 1-1/2 (3)
Screw, Hex Flange
3/8-16 x 3-5/6 (2)
O-Ring
Plug
'
Screw, Hex Flange
5/16-18 x 3-1/2 (8)
Seal Oil, Front
Kt, #2 Cy nder Barrel
(InclUdes Key Numbers 4 thru 6)
Crankcase (Service with Short
Block, Part Number 62 522 47)

DESCRIPTION

1
2

52 041 09
52 755 91

3
4
5

52 164 15
235778
X-67-97
X-75-23

7
8
9
10
11
12

X-21-1
X-6-29
41 072
52 063
25 155
52 853

13
14

271030
52 053 54

15
16
17
18

25 041 06
X-77-2
232867
X-67-62

19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

25 086
25 146
52 144
25 368
25 089
25 086
25 089
25 368
25 089
52 090
25 089
25 194
25 146
25 041
25 757
25 104
25 041
25100

19
40
02
25

27
02
24
01
02
26
04
03
02
13
03
01
03
04
09
01
03
05

Gasket, Intake (2)
Kit, Manifold
(Includes Key Numbers 3 thru 8)
Manifold, Intake
Clamp, Cable
Screw, Hex Washer Head
#10-24 x 3/8 (2)
Plug, Hex, Countersunk
1/8 N.P.T.F.
Washer, Lock 5/16 (4)
Screw, Hex Cap 5/16-18 x 1-1/4 (4)
Stud 5/16-18 x 1 (2)
Baffle, Carburetor
Connector, Hose
Kit, Carburetor with Gasket
(Includes Key Numbers 15 thru 23)
Gasket, Carburetor
Carburetor Assembly (Information
Only - Not Available Separately)
(Includes Key Numbers 19 thru 36)
Gasket, Air Cleaner
Nut 5/16 (2)
Strap, Lifting
Screw, Hex Washer Head
1/4-20 x 3/4
Screw, Throttle and Choke Plate (4)
Plate, Throttle
Shaft, Throttle with Lever and Seal
Needle, Idle Fuel Adjust
Spring, Idle, Fuel
Screw, Idle Speed Adjust
Spring, Idle Speed
Needle, Main Fuel
Spring, Main Fuel
Lever, Choke
Spring', Choke, Friction
Ball, Choke, Friction
Plate, Choke
Gasket, Bowl
Kit, Float
Bowl, Fuel
Gasket; Bowl Retainer Screw
Screw, Bowl Retainer

NOT ILLUSTRATED
-271030
Gasketl Carburetor (2)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

53

REPAIR PARTS
TRACTOR
KOHLER

ENGINE

- MODEL

NUMBER

= - MODEL NUMBER

917.250520

MV20S,

57529

TYPE NUMBER

t

O--4

5

1-

J6

7

\
®--2
@

2

ELECTRIC

STARTER

3

="

I

8
@
Q

@

@°
--6

54

4

REPAIR PARTS
TRACTOR
KOHLER

ENGINE

- MODEL

NUMBER

- - MODEL NUMBER

917.250520

MV20S,

57529

TYPE NUMBER

CRANKSHAFT
KEY PART
NO. NO,
1
2

82
52
52
52

014
468
468
468

ELECTRIC STARTER
DESCRIPTION

27
03
04
05

KEY PART
NO. NO.

Crankshaft
Washer, Thrust . 119/. 122 (A.R_)
Washer, Thrust . 128/. 131
Washer, Th rust .137/. 140 (A.R.)

52 098 12
2
3
4
5
6
7
8
9

DIPSTICK
KEY PART
NO. NO.
1

52 038 14

2
3
4
5
6
7

X-25-44
52 032 14
41 15301
52 126 11
52 123 20
47 139 01

DESCRIPTION

1
2
3
4

52 041 20
52 0t5 10
220534
41 086 02

X-20-1
X-81-1
82 755
52 081
52 170
52211
52 227
82 755

26
O7
05
01
10
28

Starter Assembly
(Includes Key Numbers 4 thru 9)
Washer, Lock 1/4 (2)
Nut, Hex 1/4-20 (2)
Kit, Drive
Cap, Drive End
Armature
Bolt, Thru (2)
Cap, Commutator End
Kit, Brush

NOT ILLUSTRATED
-25 450 03
Tag, Caution

Dipstick Assembly
(Includes Key Numbers 2 and 3)
Washer, Plain 5/16
Seal, Rubber
O-Ring
Bracket, Oil Tube Support
Tube, Oil Fill 11-7/8
Plug, Hex, Countersunk
3/4 N.P.T.F.

EXHAUST
KEY PART
NO. NO,
1
2
3
4

CYLINDER HEAD
KEY PART
NO. NO.

DESCRIPTION

52 126 12
X-25-72
52 086 11
52 041 14

DESCRIPTION
Bracket
Washer, Plain (3)
Screw 1/4-20 x 5/8 (3)
Gasket, Exhaust (2)

DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Gasket, Head (2)
Cylinder Head (2)
Washer, Plain 5/16 (18)
Screw, Hex Head
5/16-18 x 1-1/2 (18)

55

REPAIR PARTS
TRACTOR
KOHLER

ENGINE

- MODEL

NUMBER

- _ MODEL NUMBER

917.250520

MV20S, TYPE NUMBER

57529

3

27

1

26
25
19

13

18

17

14

I

--14

4

9

8
8

56

REPAIR PARTS
TRACTOR
KOHLER

ENGINE

- MODEL

NUMBER

-- MODEL NUMBER

917.250520

MV20S,

57529

TYPE NUMBER

FLYWHEEL

Numbers 9, 10, 25 and 28)
FUEL PUMP

KEY PART
NO. NO.
1
2

25 162 01
25 088 21

3
4
5
6
7
8

25 112 04
25 157 01
25 086 24
52 468 15
X-286-17
52 025 36

DESCRIPTION
KEY PART
NO. NO.
Screen, Grass
Screw, Hex Washer Head
1/4-20 x 5/8 (4)
Spacer (4)
Fan
Screw, Hex Machine 3/8-24 x 1-1/4
Washer, Plain
Key, Square 3/16 x 7/8
Flywheel

GOVERNOR
KEY PART
NO. NO.

1

47086 08

2

52 559 01

3
4
5
6
7
8
9
10

X-380-1
X-25-63
25 041 09
25 155 02
X-426-9
25 353 03
25 050 02
52 353 18

DESCRIPTION

Screw, Pozidriv, Truss Head
1/4-20 x 5/8 (2)
Pump, Fuel Assembly
(Includes Key Numbers 3 thru 6)
Connector, Straight
Washer, Plain 1/4 (2)
Gasket, Fuel Pump
Connector, Hose, 90 °
Clamp, Hose (4) ,,
Line, Fuel, 13-1/2
Filter, Fuel
Line, Fuel, 8"

DESCRIPTION
IGNITION

1
2
3
4
5
6
7
8
9
10
11
12

231355
X-25-12
237022
A-235743-S
52 078 O4
X-25-102
X-269-28
X-25-63
52 090 23
277341
52 158 07
25 086 15

13
14
15
16
17

52 089 07
X-81-1
X-25-72
52 186 09
52211 04

18
19
20
21
22
23
24
25

25 141 03
25 158 08
52 079 07
52 079 06
X-25-63
52 090 14
52 089 08
25 086 21

26
27

235778
X-67-97

28
29
30

25 431 01
X-70-3
52 086 05

Pin, Governor Stop
Washer, Plain 1/4
Washer, Thrust
Kit, Governor Gear
Shaft, Governor Cross
Washer, 15lain 1/4 (2)
Retainer, Governor
Wasl_er, Plain 1/4 (2)
Lever, Speed Control
Washer, Tension
Bushing, Throttle Control Lever
Screw, Hex Washer Head
1/4-20 x 1
Spring, Governor
Nut, Hex 1/4-20
Washer, Plain 1/4
Ai:m, Governor
Screw, Round Head, Square Neck
1/4-20 x 1
Ring, Retaining (4)
Bushing, Linkage Retaining (4)
Linkage, Governor
Linkage, Throttle
Washer, Plain 1/4
Lever, Throttle
Spring, Torsion
Screw, Hex Washer Head
1/4-20 x 5/8
Clamp, Cable (3)
Screw, Hex Washer Head
.... i#10-24 x 3/8 (3)
Bushing, Speed Control Lever
Nut, Hex #10-32
Screw, Hex Head #10-32 x 7/8

KEY PART
NO. NO.
25 755 03
2
3
4
5
6
7

X-132-5
236602
237878
X-67-51
210281
X-67-64

8
9
10
11
12
13

41 15502
220297
52 313 02
52 132 02
52 126 08
25 086 15

14
15

52 584 02
25 086 16

DESCRIPTION

Kit, Rectifier-Regulator
(Includes Key Number 2)
Screw, Hex Cap 1/4-20 x 5/8 (2)
Connector, 3 Contact
Kit, Stator (Includes Key Number 5)
Screw, Hex Cap #10-24 x 3/4 (2)
Clip (2)
Screw, Hex Washer Head
#10-32 x 7/18
Connector, 3 Contact
Grommet, Rubber
Grommet
Spark Plug (2)
Bracket, Module
Screw, Hex Washer Head
1/4-20 x 1 (2)
Modu!e, Ignition
Screw, Hex Washer Head
1/4-20 x 7/8 (2)

NOT ILLUSTRATED
- - 47 518 33
Lead, Violet, Rectifier-Regulator
(11", 14 Gauge, Uninsulated Push
On Tab Terminals)
- - 52 518 19
Lead, White, Module To Connector
(19:1/2", 14 Gauge, Insulated Push
On Tab, Uninsulated Push On Tab
Terminals)
NOTE:

NOT ILLUSTRATED
- - 52 755 80
Kit, Speed Control (Includes Key

57

All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR
KOHLER

ENGINE

- MODEL

NUMBER

- - MODEL NUMBER

917,250520

MV20S, TYPE NUMBER

57529

I
6

I
|

7

PISTON AND ROD

I
2

I

OIL PUMP

2

9
5

I

@-,

3 \

®
4

7_

5
6

58

s
-6

REPAIR PARTS

.........
TRACTOR=

KOHLER

ENGINE-

MODEL

NUMBER

- MODEL NUMBER
MV20S, TYPE NUMBER

1

X-67-64

2
3
4
5
6

52 050 03
52 199 14
X-702-14
52 054 14
X-75-38

7
8

X-75-10
52 086 12

9

52 032 10

KEY PART
NO. NO.

DESCRIPTION

1

Screw, Hex Washer Head
#10-32 x 7/16 (2)
Filter, Oil Pickup
Oil Pan (Includes Key #4 thru 6)
Plug, Cup 1-1/16
Elbow, Street
Plug, Hex, Countersunk
1/4N.P.T.F.
Plug, Square Head 3/8 N.P.T.F. (2)
Screw, Hex Washer Head
5/16-18 x 1-1/4 (9)
Seal, Oil, Rear

1
2

52 050 02
82 755 23

3

X-55-15

4

X-75-23

5

52 041 16

1
2

3
4

52
52
52
52
52
52
52
52
52
52
52
52

06771
067 724
874 16
874 17
874 18
874 19
874 20
141 01
108 09
108 10
108 11
108 12

X-75-23

Plug, Pipe 1/8 N.P.T.F.

KEY PART
NO. NO.
1
2
3
4
5
6
7
8
9

DESCRIPTION
Oil Filter
Kit, Oil Filter Adaptor
(Includes Key Numbers 3 thru 5)
Screw, Hex Socket Head
5/16-18 x 1-1/4 (2)
Plug, Hex, Countersunk
1/8 N.P.T.F.
Gasket, Oil Filter

52 012
52 019
41 755
52 413
25 089
52 016
52 017
52 032
230011

DESCRIPTION

06
02
10
01
01
06
07
13

Camshaft
Tappet (4)
Kit, Retainer (4)
Rotator, Exhaust Valve (2)
Spring, Valve (4)
Valve, Exhaust (2)
Valve, intake (2)
Seal, intake Valve Stem (2)
Retainer, Intake Valve (2)

OIL PUMP
DESCRIPTION

KEY PART
NO. NO.

PISTON & ROD
KEY PART
NO. NO.

DESCRIPTION

CAMSHAFT & VALVES

OIL FILTER
KEY PART
NO. NO.

57529

LOW OIL PRESSURE SWITCH

OIL PAN
KEY PART
NO. NO.

917.250520

DESCRIPTION

1
2
3

X-280-25
52 t44 23
52 422 01

4
5
6
7

52
52
52
52

043
393
096
086

05
23
50
21

Pin, Roll
Shaft, Oil Pump
Spacer, Shim
(As Required, Maximum of 2)
Gear, Oil Pump
Rotor Set
Cover, Oil Pump
Screw, Hex Washer Head
#10-32 x 7/16 (4)

NOT ILLUSTRATED

Connecting Rod, Standard (2)
Connecting Rod .010" (2)
Piston with Ring Set, Standard (2)
Piston with Ring Set .003" (2)
Piston with Ring Set .010" (2)
Piston with Ring Set .020" (2)
Piston with Ring Set .030" (2 )
Retainer, Piston Pin (4)
Ring Set, Standard and .003" (2)
Ring Set .010" (2)
Ring Set .020'! (2)
Ring Set ,030" (2)

---

52 755 94
82 522 47

Gasket Set
Short Block

RPM Settings: Low Speed: 1150-1650
High Speed: 3200-3400
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

5g

L

•

SERVICE NOTES

6O

,

i

SERVICE NOTES
i

i

i

61

62

SUGGESTED

GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

,,,,,.

"T

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SIGHTING

SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.

15 ° MAX.

Operate your Tractor up and down the face of slopes (not
greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.

CRAFTSMAN+

SWA/RS
OWNER'S
MANUAL

19.5 HP TWIN CYLINDER
ELECTRIC START
3 in One Convertible
46" MOWER
HYDROSTATIC (AUTOMATIC)
GARDEN TRACTOR

MODEL NO.
917.250520

Each tractor has its own model number.
its own model number.

Each engine has

The model number for your tractor will be found on the
model plate located under the seat.
The model number for your engine will be found on the
blower housing of the engine.
All parts listed herein may be ordered from any Sears,
Roebuck and Co. Service Center/Department and most Retail Stores.

IF YOU NEED
REPAIR SERVICE
OR PARTS:

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:

FOR REPAIR SERVICE, CALL
THIS TOLL FREE NUMBER:

• PRODUCT-

1-800-4-REPAIR

TRACTOR

• MODEL NUMBER - 917.250520

(1-800-473-7247)

• ENGINE MODEL NO. - MV20S-57529
• PART NUMBER

FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:

• PART DESCRIPTION

1-800-FON-PART
(1-800-366-7278)
FOR CONSUMER ASSISTANCE
HOT LINE, CALL THIS
TOLL FREE NUMBER:

Your Sears merchandise has added value when you
consider Sears has service units nationwide staffed with
Sears trained technicians..,
professional
technicians
specifically trained to insure that we meet our pledge to
you, we service what we sell.

1-800-659-5917

146409

Rev. 2

07.10.95

co

Printed in U.S.A.



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Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Tue Aug 14 16:24:53 2007
Author                          : 
Title                           : 
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