Craftsman 917251561 User Manual GARDEN TRACTOR Manuals And Guides L0711398
CRAFTSMAN Lawn, Tractor Manual L0711398 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917251561 917251561 CRAFTSMAN GARDEN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN GARDEN TRACTOR #917251561. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman GARDEN TRACTOR Manual
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CRIIFTSMnN+ MODEL NUMBER 917.251561 OWNER'SMANUAL • Assembly • Operation " Customer Responsibilities • Service and Adjustments • Repair Parts CAUTION: Read and follow all safety rules and instructions before operating this equipment. FOR CONSUMER ASSrSTANCE HOT LINE, CALL TH_S TOLL FREE NUMBER: ................... im II IIIII 1-B00-659-5917 I I SAFETY RULES Safe OperatiOn?ractices-for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJURY L • • . • • • • • IL GENERAL OPERATION Reed, understand, and to_low a_l instructions In the manual and on the machine before slatting Only allow responsible adul[s, who are familiar with the instructions, to operate the machine C{ear the area of ob ects such as rocks, toys wire, etc, which could be pcked up and {1rowe by the b ads Be sure the area Is clear of other people before mowing Slop machine if anyone enters the area Never carry passengers Do not mow tn reverse unless absolutely necessary Nways look down and behind balers end while becking Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or lhe guard in place Stow down before tumlng Never leave a running maohtne unattended, Always tu re elf blades, sat parking brake, stop engine, and remove keys before dlsmountlng, Turn off blades when not mowing Stop engine before removing grass calcher or unclogging chute iii. • IV. • Watch lot holes, ruts, or bumps. Uneven terrain could overturn the machine Tallgrasscanhideobstscfes Use slow speed Choose a low gear so lhat you will not have to stop or shill while on the slope. Follow the manufacturer's recommendations for whee! weights or counterweights to Improve slabiltty USa extra care wt[h grass catchers or other at.tachments These can change the stability of the machine Kaepalimevamantonthesfopeestowandgraduaf, Donut make sadden changes In speed or direction Avoid staffing Dr stopping on a slope. It tires lose traction, disengage the blades and proceed slowly straight down the slope, • . , SERVICE Use extra care in handling gasoiine and otherfuels, They ara flammable and vapors are explosive Use only an approved container, Never remove gas cap or add fuel wtlh the engine running Allow engine to cool belora refueling Do not smoke, - Never refuel the machine indoors Never store the machine or fuel conlatner inside where there ls an open flame, such as a water heater Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition Never leaper wilh safely devices Check their proper operation regularly. Keep machfne free el grass leaves, orother debris build-up. C san oil or fuel spillage Allow machine to coot before alodng t, Mow up and down slopes, not across Remove obstacles such as rocks, tree limbs, ate Never carry children They may fall off and be seriously injured or interfere with sale machine operation Never allow children to operate the machine Use extra care when approaching blindcornea shrubs, trees, or other objects thai may obscure vision • • Slopes are a major factor related Io loss-of-control and tipover accidents, whlch can result in save re Injury or deafh All slopes require extra caution, ff yotJ cannot back up the slope or if you feel uneasy on It, do nol mow it " ,, Keep children Out of the mowing area and under the watchful care of another responsible adult Be alert and turn machir_e og tf children enter the ares Before and when backing, took behind and down for small children • OPERATION DO. CHILDREN Tragic accidents can occur it the operator is not alert to Ihe presence of chlIdren Children are often attracted to the machine and the mowing actMty Never assume that children wH! remain where you last saw them. Mow only in daylight or good artificial light Do not operate Iha machine while under the influence of alcohol or drugs. Watch for Iraflte when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or Iruck SLOPE OBJECTS., OR DEATH, =, e Stop end inspect the equipment if you strike an obiect Repair, il necessan/, before restarting, Never make adjustments or repairs with tire engine running, Graescatcher components are sub eel to wear damage, and deterioration, whfeh could expose moving parts or allow objects to be throwm Frequently check components and replace with manuiacturer's recommended pads, when necessary Mower blades are sharp and can cut Wrap the b}ade s) or wear gloves, and use extra caution when servicing them Check brake operation frequently Adjust and service as required, • • • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible Do not mew near drop-otis, ditches, or embankments The mower could suddenly turn over if a wheel Is over the edge o! a cltlf or ditch, or il an edge caves in Do not mow on wel grass. Reduced traction could cause eliding Do not hy to stabilize the machine by putting your loot on the ground Do not use grass catcher on steep slopes, I.g 14. nO LI. O3 UJ O ...J O3 (5 Z I--!(5 m m or) u= ILl !:3 tant safety precautions. It means Look for IhI8 symbol point out ImporCAUTION|If BECOME to ALERTIII YOUR SAFETY IS INVOLVED. DO NOT: . rr LU CAUTION: Always disconnect spark plug spark plug in order to prevent eccldentsl wire end place wtre where It cannot contact starting when setting up, transpodlng_ adjustEng or making repair s. WARNING & The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. I-, o9 uJ (5 (5 o3 PRODUCT CONGRATULATIONS on your purchase of a Sears Tractor tt has been designed, englheered and manufac.. tured to give you the best possible dependability and pefformance_ Should remedy, Service petent, service you experience any problem you cannot easily please contac! your nearest Sears Authorized centedDepadment Department. We have comwelt-trained technicians and the.proper tools to 0_"repair thts tractor. Please read and retain this manual The inskuctions will enable you to assemble and maintain your tractorproperly] Always observe the "SAFETY RULES" MODEL NUMBER 917 25t 56t SERIAL NUMBER SPECIFICATIONS HORSEPOWER: 22 5 GASOLINE CAPACITY AND TYPE: 3 5 GALLONS UNLEADED REGULAR OIL TYPE (API_SF/SG): SAE toW30'(above 32"F) SAE 5W-30 (batew 32_F) O_L CAPACITY: W!FILTER: 42 PINTS W/O FILTER: 3 7 PINTS SPARK PLUG: (GAP- .030") CHAMPION RC12YC VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): FORWARD; 0 - 5 6 REVERSE; 0-25 TIRE PRESSURE: FRONT: 14 PSi REAR: I0 PSI CHARGING SYSTEM: 15 AMPS @ 3600 RPM BATTERY'. AMP/HR: MfN CCA; CASE SIZE: BLADE BOLT TORQUE: 30.-35 FT LBS. DATEOFPURCHASE THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A pLATE UNDER THE SEAT YOU SHOULD RECORD BOTH SERIAL N UMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.. MAINTENANCE WARNING: This Iractor is equipped with an internal combustion engine and should not be'used on or near any unimproved torest-.covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped wilh a spark attester meeting applicable local or state taws (if any) If a spark arrestor is used, tt should be maintained in effective working order by lhe operatOr.r AGREEMENT .A Sears Maintenance Agreement ls available on _his prod_ uct ContacJ your nearest Sears store for de|&its CUSTOMER RESPONSIBILITIES • Read and observe the safety rules • Fol!ow a regutar schedule in maintaining using your tractor ' - Foitow the instruct_ons under "Customer Responsibilities" and "Storage'* sections of this owner's manual in the state of California the above Is required by law (Section 4442 ol the California Public Resources Code). Other states may have similar taws Federal iaws apply on federal lands A spark arrestor for the muffler is available through youi" nearest Sears Aulhorized Service Center/ Department (See REPAIR PARTS section ol this manua ) caring ferand , H,,,i LIMITED TWO YEAR WARRANTY 35 280 UtR ON CRAFTSMAN RIDING i EQUIPMENT For two (2) years from Ihe date of purchase if thisCraftsman R_dtngEquipment telmainla ned, ubficated and laned up according to fhe instructions in the ewnePs manuaF_Sears wll!repair or replace, tree of charge, any parts found to be detective in maledal or Workmanship ' This Warranty does natcover. " • Expendable ilems which become worn dadng normal use such as blades, spark plugs• air cleaners, bells, elc Tire replacement or repair caused by puncturesfrom outside objecls, such as nails, thorns, stumps, or gtass Repa|ts neeesse_ because of operator abuse, negligence, improperstorage or accident or 4hafailure to maintain the equipment according to the lnstruction_ containedtn the owner's manual Riding equipmenlused for commercialor _nlal purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any batlen/]ncruded with ths rid ng equipment proves defecllve in matedal or workmanship and our testing determines the balten/will not hold a charge, Sears wt_ireplacethe bat ery a! no charge IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY'SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER, (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF' PURCHASE BUT A STANDARD TRIP CHARGE WiLL APPLY ) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES This _/artanty gives you specIflc legal rights, end you may also have other rights which may van/from state to stale SEARS, ROEBUCK ! , t ,1 = ,,,,i HH AND CO, Dt817 WA, HOFFMAN I 3 ESTATES, iL 60179 TABLE OF CONTENTS SAFETY RULES ........ ;....... _............................................. 2 PRODUCT SPECtFtCATIONS.....,:._ ....... _...._..o...; ...... 3 CUSTOMER RESPONSIBILITIES .......................... 3, 16-19 WARRANT'Y _...: .................................... _............................. 3 TRACTOR ACCESSORIES ....................................... 5,15 ASSEMBLY" ..................................... i.......................... 7-t0 OPERATION ......... ,:............................................... _....... t2-16 MAINTENANCE SCHEDULE ..o: .................................. 17 SERVICE AND ADJUSTMENTS ............................. 21-27 STORAGE ....... _._................................................................ 28 TROUBLESHOOTING ............... :..................... ,..... 29-30 REPAIR PARTS - TRACTOR .............................. _ 32-50 REPAIR PARTSENGINE ........................................ 51-58 PARTS ORDERING/SERVICE ............... BACK COVER INDEX A Accessories E_ ....................... ;......... 5 Operallsn ............................. .... Adjustments; Brake Carbu_'eter .......................... Clutch Putley ........................... Gauge Wheels ............. Mower Front*To-Back .................. Side-To-Side ................... Threltle Control Cable. .......... Air Filler. Eng!ee ............................ Air Screen, Engine .......... 22 21 27 20 ; 19 Assembly 7.10 23 27 23 t4 ........................................ ............................... B Battery: Charging .............................. Cleaning ................................. Starting wilh Weak Bailer,/ ..... Storage., .= .......... : ................ Terminals ........ : ..... Belt: Motieh Ddve RemovaL/Replacement Mower Drive Remeva_Replecemenl Mower Blade Drive RemovaltReplsoement Blade: Sharpening ........ 24 ......... 22 ........ 23 ........................... Replacement Brake Adjustment 18 _,, _ ............. m ....... : ............ Adjustment .................... s Filter:' Safely Rules ........................ 2 Air Filler 20 Seat ............... , .... : B Fuel ................................... 20 Service end Adjuslment8 ..... , 21-27 Oil......................................... 20 Carburetor :...... ...... _, 27 Fuel: Clutch Pulley ................ ;::. _ ..... 23 Storage ......................... 28 FUSe .............. ;_,;, .......... : ........ 26 Type ............................ , 15 Hood Remova!/Inst@llatien ........... 26 Fuse , ,........................ 26 Motion Ddve Belt '_ Removal/Replacement .... 22 Mower Drive Belt" H Removal/Reprasemeni ...... 22 Headlights 26 Mower Blade Drive Belt Hood Removal/lnstaliation ..... : :, , 26 Removal/Replacement • . 23 Mower Adjustmef_t Froat-lo-Bsck ........... 22 L Side-to-Side' ................... :, 21 Leveling Mower Deck .................... 22 Mower RemovaVtnstallaiFon ....... ;. 21 Lubdcalion: Tire Care ........... _ 8.16.25 Chan ..................................... 17 Slope Guide Sheet ................... 59 Engine ........................... t9 .......................... ............................. 18 23 .............. .......... Clutch Pulley ................... Conlrola, Tractor .................. 27 :...... :. Spark Plug(s) 23 12 Cuslomer Responsibilities ........ 17-20 Engine: Air Filter 20 Air Screen ........................ 19 CscItng Eins ..... : ............. 20 Engine OII ...................... t5,19 Fuel Filter 20 Spark Ping(s) ............ 20 Tractor:. BatterY ........... : ...... tB Blade ....... .................. 18 Lubrication Chad .......... ;:,:...... 17 Maintenance Schedule ....... _., 17 Tire Care ...................... &tB,25 Trsnssxle ................... 19 M Matnlenanee Mower: ......................... Height, Mower ............... 13 Scheduie Specifications ..................... Adjustment, Front4e..Back. ..... Adjustment, Side-4o-Side ...... Blade Replacement .............. Blade Sharpening ..... Cutting Height ..:................. installation ...................... Operatisn _...................... Remdval ............... _... .. ........................ Culling .,,: ......... ............... C Carburetor ............ ........................ F 8 20 25 28 t9 , 12-16 Etectrtcati Operating Mower . : 14 Interlocks and Relays .......... 26 Options: Schematic ; 3t Accessories ,: ................. , ........... 5 Wiring Diagram .................. 32 Spark Arrestor ..........:.: ........ 3,40 Engine: Air Filler .................... 20 P Atr Screen .......................... t9 Paddng Brake .................... , .... 13 Cooling Fins ................................. 20 Paris Bag ........ :* 6 OIl Change ...................... 19 Oil Level ............................. 15 Pads, ReplacemenVRepair.:. 32-50 Oil Type ...... ; ................. 15,19 Product Specifications ................. 3 Preparation .......... ',..... : 15 Repair Pads ...................... 51-58 R Starting ................ _ ,, ,15-16 Storage ..... _......... : ........... 28 Repair Parts ............................. 32-50 Mowing TIps _ ................... Muffler ..................... Spark Arrestor ...................... I7 22 2.1 18 18 !3 21 t4 2t 16 : ..... 20 3,40 O Oil: Cold Weather Conditions ..... 15,19 Engine 19 Storage .............................. 2B ......................... 4 Starting ,; r ....... the Engine ,_ 20 ................. :................. 3 .......... 15-16 SteedngWheel ,, ........... 1..., Stopping the Tractor ........... ,7,24 13 Storage ........................................ 26 T Throtile Control Cable AdjUstment ', 27 Tires .................................... 8,1B,25 Troubleshooting Chart ...... Transaxle ..... ............. ..... 29..30 19 W Warranty Wiring Wiring ............................. Diagram ................................... Schematic ................. : . : 3 32 3! ACCESSORIES 111 ,111 1 i1 , i AND ATTACHMENTS • :L These accessories end attachme n!s we re r_vailable through most .Seam retail outlets and ae trice centers Most Sears stores can order these Items for you when you provide the model number el your tractor ENGINE when the tractor was purchased; MAINTENANCE FUEL STABILIZER AtR FILTER BLADES BELTS PERFORMANCE Sesrs offers'a wida varietyof sttachments thatflt your traetor Many of these are lisled betow w_thbrief explanattons ef how theycan help you; This tlstwas current at the timeof pobflcalion; however, it may change in fuIure years - more attachments may be added, changes they be made In these attachments, or some may no longer be available or tit your modet Contact your nearest Sears store for the accessories and attachments that are available for your tractor. Most of these altachments do not requl_eadditional hitchesor conversionkits (those that do are indicated) and ere designed for easy attaching and detaching AERATOR promotes deep reel growth for e healtr_y la_n. Tapered 2 54nch sleet spikes mounted on 104nob diameter discs punciure holes in soit st dose Inlervais to tel moisture soak tn Stselweighttray for trnCreaaedpenetration BUMPER protects front end of tractor from damage SLEEVE CULTIVATOR Is 43 inches wide, Prepares ground for seeding, helps weed control Sloe! frame holds 5 edtuslsble sweeps, Adjusts vertically, horizontally (Requires sleeve hitch ) Optional accessory: steel furrow opener tot wider openings for potaloes, cam, and other deep-seeded crops CARTS make hautfng easy Vadety of sizes avallab!e, pius accessories such as side panel kits, fool caddy, cart cover, proteclJve mat and doily CORING AERATOR takes smaii plugs out of soilto allow moisture and nuidenls to reach grsss roots, 36-inch swath 24 hardened steel codng tips 150 lb. capacity weight trsy SLEEVE HITC H for use wiih master till system uncauptss DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to 20 degrees, 40 _nches wide Can hook 2 units in tandem (Requires sleey_h_ch ) DOZER BLADE removes snow; grades dirt, sand sod gravel 48 Inches wtde, 17Inches high, clears 44-inch path whe_ angled, Master i_ft control lever Ior op e refer ease Spring frtp for snow remover on uneven I_avement; buiiNn float for blade to foliow ground contour, Reversible, replaceable scraper bar (Use with tire chains and wheet we!g_ts'lsn_or rear drawbat welght_) EASY OIL DRAIN VALVE makes ell changes easier, faster FRONT NOSE ROLLER canters In trent of mower deck to reduce chances o! "scslptng" on uneven lerraln_ GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, delhatchers, aerators (not Ior use with rollers ca_e or other heavy attachmenls) MULCH RAKFJDETHATCHER loosens eoif end Itips thalch and matted {saves to lawn surface lot easy pickup Twenty spdng tine teelh Useful to prepare bare areas for seeding, Available for tronl or rear mounting, HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36qnch wlde path end losses thatch Into large hopper Mounts behind tractor PLOW turns soil 6 inches deep, cuts t 0-Inch farrow Crank adjustmeet controls deplh_ 3-position yoke sets width. Hea'Jy sleeHendside lot slralght furrowing (Requires sleeve hllch } RAMP TOPS AND FEET let you 10ad and unlcad Itactm" from a pickup truck Use with 2 x 8 or 2 x 10 lumber REAR GRADER B LAD E is 42 Inches wlde and operated from ddve r's seat Reversible steel blade can be angled at 30 degrees for g_adtng Reverses for pushing Snow backwards (Requires sleeve hitch ) ROLLER [or smoother t'_,v,,'n eudar._, 36_Inch wlde, 1Soinch diameter water-tight drum he{de up to 390 }bs of weight. Rounded edges prevent harm to tuff Adjustable scraper automatically cleans drum Stngts pin couples/ SNOWTHROWER has 42-inch swath Drum-type auger h_ndles powdery and welrneavy snow Mounts esstlywtlh simpie pin srrsngement. Discharge chute adjusts Irom tractor s._st E-inch diameter spout dtscharges snow to to 50 feet Lift controlled at tractor sest (Use with chains and who et weights end/or rear drawbar welghl ) SPRAYERS use 12-volt DC electdc meier thai connects 1othe tractor battery or other 12welt source Includes booms for automatic spraying and hand held wand ior spotspraytng Wend has adjustable spray pattern, For applying herbicides. Insecticides, fungicides and tiqutd fedilizers SPREADERISEEDERS make seeding, fertilizing, and weed killing BaBy Ercado_stspresdarsarsatsouselultorgrenularde-icersand sand• SWEEPERS let you collect grass cIipplhgs and {eave s TILLER has 8 hpengtne topmpsre seed beds, cullivste, and compost garden residue. Chain-drive transmission. Six I t ,inch dtameler one piece heat-trsaled steel tines,, Tills 304nch path, (Requires sleeve h_{ch ) Or use 5 hp to',;v-behtndTILLER with 36qnsh swath to prepare seed beds, cultFvate sod compost garden residue. Tiller has its own built-to Jill and depth oontroI system and does NOT require e sleeve hIlch, Fits any lawn, yard or garden tractor, Simply hook up 1o the tractor drswbar end gel Optional accessories for 5 hp tilter convert unit lor dethstching, aerating, hiUing Without toots TIRE CHAINS a re heavy duty; closely spaced exlra.iarge cross links give smooth ride, oulstandtng tracfton TRACTOR CA B has heavy duty vinyl fabric overtubular steel frame. ABe ptasfic top; clear plastic windshield offers 380 degree vlsibility Hinged metal doors with cstch, Keeps operator warm and dry. Remove vinyl sides and windshields'for use o's sun prolecter in summer, Optional accessories Include: lintedltempered solid sorely glass windshield wilh hand operated wiper; ?2-vstt amber caulionlight fsr mounting on cab fop VACS for powerful collection of heavy grass clippings end teaves Opt lonst wand attachment to pick up dab rJsin hard-!o-roach pl&ees VAO/CHIPPER includes s chipper-shredder. WEIGHT BRACKET lor drawber for snow remqve/appl_catlona, Can be mounted on f reel el tractor {or plowing applications Uses (1) 55 Ib weight WHEEL WEIGHTS for tear wheels provide needed traction Tot snow removal or dozing heavy ma_etists CONTENTS OF HARDWARE PACK Parts packed separately in carton Parts Bag contents Shown full size (1) Shoulder Bolt 5/!6qB Seat (1) Knob (1) Washer 17/32 x 1-3/t6 x 12 Gauge /(_ Video Cassetle Steering Wheel (3) Re,ainer Springs (doub|e ,oop) Manual Steering Sleeve J,, Parts Bag 4) Retainer Springs (single loop) _' *" t , , Parts bag contents not shown full size (_etoiner Springs io" . l! (4) Clovis P_n_ J. t _ /"¢""-'_ _ (2)Washers _i;) Fron, t,n,, Assemb,,es _' i Wheel Steering Insert C (2) Keys (2) Hex Bolts 1t4-20 x 3/4 @ (2) W_shers 9/32 (2) Hex Nuts 114-20 ® (2) Lock Washers x 5/8 x 16 Gauge 3;'a 1,/4 Slope Sheet ASSEMBLY YOU_"new tractor has been assembled at the factory wit" the exception ofthOSe paris le_ssembled for shipping purp0ses_. To ensure safe and proper operation of your tractor all paris and hardware you assemble must be tightened Securefy.. Use the cor'rect tools as necessary to insure proper tightness. ' TOOLS REQUIRED FOR ASSEMBLY A socket Wrench set wilt make assembly easier wrench sizes are listed Standard (2) 7/16" wrenches Tire pressure gauge (1) 1/2" wrench Utflity knife (1) 9/16" wrench (t) 3/4_' socket with drive ratchet When i'ight or left hand Is mentioned in fhls manual, it means when you are in the operating position (seated behind the steering wheel) TO REMOVETRACTOR FROM CARTON UNPACK CARTON • Remove atl accessible loose parts and parts cartons from carton (See page 6) ,' Cut, from top Io bottom, along lines on all four corners of carton, an d toy panels fla!. Remove mower and packing materials " • Check for any additional remove BEFORE ROLLING loose parts or cartons and TRACTOR OFF SKID ATTACH STEERING WHEEL (See Fig. 'I) FIG. 1 • Remove hex bolt, lock washer and large fiat washer from steering shaft , PosiIIon front wheels of the tractor so they are pointing straight forward. TO ROLLTRACTOR section for location ,, Slide steering sleeve over sfeedng shaft. • • Posilion sl;eerfng whee! so cross bars are horizontal (_eft to right) andsiide onto steertng wheel adapter Press lift tever ptunger and ratse altachment Its highest position ,' • Secure steering wheel to steering shaft with hex boil, lock washer and large fiat washer previously removed Tighten securely.. Rete&se pedal ,, • Place freewheel control In freewheeling posilten disengage transmission .(See "TO TRANSPORT" the Operation section of this manuat) Roll tractor forward off skid . • Remove mower and packing materials Remove ties from V-belts • Snap steering wheel wheat insert into center of steeffng • Remove protective plastic from tractor hood and grill IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PU NCTUR E TIRES WHERE TRACTOR tS TO ROLL OFF SKID OFF SKID (See Operation of controls) and function p_.rking bt'ake by.depressing ltfHever to clutch/brake to In ASSEMBLY ;ONNECT BATTERY iii ,nuHu nm Adjust seat before tightening • • • knob, • • Positive terminal must be Connected first to prevent sparking from accidental grounding. • Tighten shoulder ,, • Lower seat inlo operating position and sl! on seat Slide seat untila comfodable position is reached which allows you to press clutch/brake pedal all the way down • Get off seat wilhout moving its adjusted positton. • Raise seat and tighten adjustmenl _ 11 1..1 , • J,,,, Lilt hood to raised position Open terminar access doors, remove terminal protec• tire caps and discard.. If this battery is put into service alter month and year indicated on label (iabel located between terminals) charge battery for minimum of one hour at 6=10 amps. • adjustment CAU_rlON: Do not short battery terminals., Before connecting battery, remove metal bracelets, wristwatch bands, rings, etco i • INSTALL SEAT (See Fig. 3) (See Fig,2) ,m,U,l Remove cardboard packing on seat pan. Place seat on seat pan and assemble shoulder • Assemble adjustment DO not tighten,, First connect RED battery cable to posi{ive (+) battery terminal with hex bolt, fiat washer, lock washer and hex nut as shown, Tighten'secUre{y . knob and flat washer bdtt., _oosely.- bolt securely knob securely, SEAT Connect BLACK grounding cable to negative (-) battery terminal with remaining hex boEt,flat washer, lock washer and hex nut. Tighlen securely Close terminal access doors Use terminal access doors for: • _hspectton for secure conneclions (to tighten hardware), • inspec(ion • Tesling battery for cbr_osion • Jumping W.SnER (if required) ADJUSTMENT KNOB Periodic charging DISCARD TERMINAL PROTECTIVE CAPS HEX NUT LOCK WASHER FIG'. 3 FLAT WASHER HEX BOLT CHECK TIRE PRESSURE The fires on your tractor were overinflated at the faclory for shipping purposes. Correct tire pressure is important for best culting performance. ,. TERMINAL ACCESS DOOR :" POSITIVE ,-" Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS on page 3 of this manual CHECK BRAKE SYSTEM (RED) CABLE After you learn how to operate your tractor, check to see that the brake is prqperty adjusted See "TO ADJUST BRAKE" !n the Service and Adiustments seclion of this manual °':_ . NEGATIVE (BLACK) CAeLE " 'FIG. 2 8 ASSEMBLY INSTALl. MOWER AND DRIVE BELT (See Figs, 4 and 7) Retain wllh double down as shown Be sui'a tractor ts on leve! surface and mower suspension al'ms are raised with attachment llft control. Engage parking brake. loop retainer springs with ioops • Connect anti-sway bar to chasss bracket under left footrest and retain with double loop relainer spring • Turn height adjustment knob clockwise slack from mower suspension to remove ,, Cut and remove ties securing anti-sway bar and belts Swing sntFsway bar to Jeffside of mower deck_ ° Raise deck to highest pos!tion_ " Stlde mower under tractor with discharge guard to right side of tractor, • Assemble gauge wheel bars to brackets using clevis pihs and doubie toop retainer springs, iMPORTANT; CHECK BELT FOR PROPER ROUTING iN ALL MOWER PULLEY GROOVES, INSTALL BELT1NTO ELECTRIC CLUTCH PULLEY GROOVE , Assemble gaugewhee[s asshown us_nglongshoutder bolts, 3/8 washers, and 3/8-16 canto rlOcknuts. Tighten securely. • Adjust gauge wheels before operating mower as shown in the Operalton section of this manual, h • lnstatl one front link in top hole of the LH, front mower bracket and L H front susper_ston bracket. Retain with two singte loop retainer spdngs as shown • InstallsecondfronttinkinR.H only and retain with singte shown. " CHECK MOWER LEVELNESS frontsuspensionbracket loop retainer spring as For best cutting results mower shouldbe properly eveled See."TO LEVEL MOWER HOUSING in the Serv ce and Adjustments section oI this mantJal Stide right side of mower back and Install linkin top hole of R,H, front mower bracket Relain with single loop retainer spring as shown., Turn height adjusfment stops. knob c:ountercfockwise CHECK' FOR PROPER BELTS unt[t it • Lower mower ltr_kage with attachment • Place the suspension arms on inward pointtng deck pins, If necessary rock and raise front of mower to alton deck pins with the holes in suspension arms. POSITION OF ALL See the ftgures Ihat are shown for replacing motion, mower drive, and mower blade drive beets In the Service and Adjustments section of thts manuaL Verify that the belts are routed correctly lift control, FRONT FRONT LINKS BRACKETS CHASSIS ANTI-SWAY DOUBLELOOP RETAINER SHOULDER L,H. GAUGE SINGLE LOOP RETAINER SPRINGS GAUGE WHEEL 3_ WASHER MOWER BRACKET 31S-16 CENTER LOCKNUT USE PLIERS FOR RETAINER SPRINGS DISCHARGE GUARD PULLEY LOOP RETAINER SPRINGS FIG_4 9 " i i ii ,i,,nnlnlnl,i ,I lu,,i III ASSEMBLY i_,,,,u,i, i i , i,i ,/CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRA CTOR, WE WISH TO ASSURE THAT YOU RECEtVE THE BEST PERFORMANCE AND SA TISFA C TION FROM THIS QUALITY PRODUCT PLEASE REVIEW ,/ .,,z No remaining ,/ THE FOLLOWING All assembly instructions CHECKLIST: have been completed loose parts in carton. Battery Is properly prepared and charged. 1 hour at 6 crops) ,/ Seat is adjusted ,/ AI{ tires ere properly lnflated_ (For shipping purposes, the tires were overmflated at the factory). v" Be sure mower deck _spz:operty leveled s_de4o-sidei front4o-rear for best cutting rest._tts° (Tires must be properly infla!ed for leveling).. Check mower and drive belts, Be sure they are routed properly around pulleys and inside all bell keepers, J ,/ comfortably (Minimum . and tightened securely Check wiring See thai all connections and wires are properly clamped are still secure ,/ Before driving tractor, be sure freewhee! control is in drive position WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA A TTENTtON TO THE FOLLOWING IMPORTANT ITEMS: v" Engine oil ts at proper level. v' •/ Fuel tank is filled With fresh, clean, regular unleaded gasoline Become familiar with all controls - their location and function. Operate them before you start the engine ,/ Be sure brake system is tn safe operating cond[tIen ,/ It is important to purge the transmission before operat-: ing ydur tractor Ior the first time. Foflow proper starting and transmission purging )nstnlcltons (See '%0 START ENGINE" and "PURGE.TRANSMISSION" in the Op_eration section of this man'Jal)., 10 n i ,, i , i , , I , _ t • , OPERATION m These symbols may appear on.your tractor or in literature suppFied with Ihe product E:3& BATTEFIY CAUTfON Learn and understand their meaning.. t 4!, OR REVERSE FORWARD CLUTCH FAST SLOW WARNING @ ENGINE ON ENGINE OFF OIL PRESSURE FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LIGHTS PARKING LOCK REVERSE MOWER LIFT NEUTRAL. ATTACHMENT CLUTCH ENGAGED _':'_r,_,_ HIGH BRAKE UNLOCKED L ®SI LOW PARKING ATTACHMENT CLUTCH DISENG_GED ' i-'_ _: KEEP HANDS AND FEET AWAY LIGHTS OFF LOCKED HYDROSTATIC DANGER, ON FREE WHEEL (Hydro Models only) BRAKE OPERATION • • ...... ,,,,,,, ,,,,,i, , ,, , ,,,,,,,,,,,,,,_, i, , KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR, Compare the I{iustrations with your tractor to familiarize yourseif With the focalion of various controls and adjustments. this manual for future reference THROTTLE AMME'TSR . Save COHTRDL ATTACHMENT CLUTCH SWITCH ÷ " " .... UFTLEVER PLUNGER CROKECONTROL HOUR METER CLUTCH/BRAKE PEDAL LIFT LEVER IGNITION SWITCH HEIGHTADJUSTMENT KNOB PARKING BRAKE LEVER MOTION CONTROL LEVER FREE WHEEL CON"i'ROL FIG,, 5 Our tractors conform to the salary standards of the American National Standards ATTACHMENTCLUTCH SWITCH, Usedto engage mower btades Or ether'attachments mounted to your tractor FREEWHEEL LIFT LEVER- Used to raise and tower mower deck or other attachments mounted to your tractor. IGNITION SWITCH - Used to start and stop the en_jine_ Ct.UTCHtBRAKE PEDAL - Used for dectutching - Used to controt engine speed. transmission for AMMETER - indicates battery charging (+) or dfscharglng (-), PARKING BRAKE LEVER - Locks c)utch/brake pedal Into the brake position and HEIGHTADJUSTMENT heighL • CHOKE CONTROL - Used when starting a cold engine, LIGHT SWITCH - Turns the headt!ghls on _nd off_ cONTROL * Disengages pushing or stowly towing the tractor with the engine off braking the lractor and sta ding the engine MOTION CONTROL - Selects the speed and direction of tractor THROTTLE CONTROL institute° HOURMETER 12 KNOB - Used to adjust the mower - indicates hours of ope_'atlon_ OPERATION .u, i i iii iiiii ,11,,,11iiiii ii i i The operation of any tractor can result in foreign objects thrown into the eyes, which can resu t l in severe eye damage. Always wear Safety glasses or aye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses, f .,,HHH HOW TO USE YOUR TRACTOR NOTE: Undercedaln conditions when unJtis standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass To eliminate this possibility, always stop engine when stopping tractor on grass areas TO SET PARKING BRAKE (See Fig. 6) Your tracfor is equipped with an opera!or presence sensing switch. When engine is running, any atlempt by the operator to leave the seat Without first setting the parking brake Will shut off the engine. • Depress clutch/brake pedat into full "BRAKE" position and hotd • Place parking brake tever In"ENGAGED" position and releasepressurefromc}utch/brakepedal Pedalshould remain in "BRAKE" posi!tOno Mak_ sure parking brake wiil hold tract6r secure PUSHiN TO "DISENGAGE" THROTTLE CONTROL LEVER "ENGAGE'_ _ TO USE ## o.o,o,o2%, PEDAL"BRAKE" \ \ TO USE CHOKE CONTROL (See Fig. 6) Use choke €ontrol whenever you are stading a coldengine. Do not use to slart a warm engine • To engage choke conlroL pull knob out. Slowly push knob in to disengage ATTACHMENTCt.UTCH SWITCHPULLOUTTO _,---=--,_. i _'_ \\-_'-'_ pletely, a s described above, before leaving the operator's position; to empty CAUTION: Always stop tractor corn: grass catcher, etc.. '_ THROTTLE CONTROL (See Fig. 6} Always operate engin_ at ful] throttle • Operallng engine at tess than full throttle reduces the baltery charging rate • Full Ihrattle offers the best baggirlg and mower performance ./ TO MOVE FORWARD AND BACKWARD (See Fig, 6) The direction and speed o_movement is controlled by lhe motion control lever _-_ t POSITION I / _'-_. .EI . \ " KNOB "DIS ENGAGJSD'" POSITION. "X BRAKE "ENGAGED" POSFION STOPPING (See Fig, 6) clutch switch to "DISENGAGED" • • Release parking brake and clutch/brake peda!. Slowly move molion control lever todesired position, • Turn knob counterclockwise ()¢%} to lower'cutilng height The culling height range is approximately 1-1/4" Io 4-1/2" The heights are measured from the ground to the blade tip with the engine not running These heights are approxi; mate and may vary depending upon soil csndittohs, height _?lgrass and types of grass being mowed. • Depress clutch/brake pedal into lull "BRAKE" position. • Move motion control lever to neutral (N) poe!lion IMPORTANT: THE MOTION CONTROL LEVER DOES NOT..RETURN TO NEUTRAL (N) POSIT!ON WHEN THE CLUTCHtBRAKE PEDAL IS DEPRESSED ENGINE • Start tractor wilh motion Control lever in neutral (N) position TO ADJUST MOWER CUTTING HEIGHT (See Fig_ 6) The cuttingheight is controlled by turninglhe height adiuslment knob in desired direction • Turn knob clockwise ((-_1)to raise cutting height, FIG: 6 MOWER BLADES o • Move attachment posilton GROUND DRIVE - • CONTROL • Move throttle control tO slow (.,=_) position. NOTE: Failure to move throttle control to stow (,,a_) position and allowing engine to idle before stopping may cause engine to "backfire" • Turn ignition l
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