Craftsman 917252502 User Manual TRACTOR Manuals And Guides L0804243
CRAFTSMAN Lawn, Tractor Manual L0804243 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917252502 917252502 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917252502. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
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®
MODEL NUMBER 917.252502
OWNER'SMANUAL
+ Assembly
+ Operation
®Customer Responsibilities
+ Service and Adjustments
+ Repair Parts
_AUTION:
Read and follow
FOR CONSUMER
all safety
ASSISTANCE
rules and instructions
before
operating
HOT LINE, CALL THIS TOLL FREE NUMBER:
this equipment.
1-800-659-5917
SAFETY RULES
Safe Operation
Practices
for Ride-On
Mowers
iMPORTANT:
THIS CUTTING
MACHINE
IS CAPABLE
OF AMPUTATING
HANDS AND FEET AND THROWING
FAILURE TO OBSERVE
THE FOLLOWING
SAFETY INSTRUCTIONS
COULD RESULT IN SERIOUS
INJURY
I.
o
GENERAL
OPERATION
Read, understand, and fofiow all instructions in the manual
and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade,
Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.
Never carry passengers,
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Aiways turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off biades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.
•
•
•
=
=
,
-
•
•
•
=
ltl,
II.
SLOPE
o
IV.
SERVICE
°
Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use onty an approved container.
Never remove gas cap or add fue! with the engine
running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a dosed area.
Keep nuts and bolts, especially Made attachment belts, tight
and keep equipment in good condition.
Never tamper with safety devices.
Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when necessary,
Mower blades are sharp and can cut, Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as
required.
°
°
OPERATION
•
DO:
•
•
"
°
"
°
•
',
•
•
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
•
o
Slopes are a major factor related to loss-of-control
and
tipover accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
•
CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children.
Children are often attracted to the
machine and the mowing activity.
Never assume that
children will remain where you last saw them.
•
Keep chiidren out of the mowing area and under the watchfu!
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, took behind and down for small
children.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck.
•
o
OBJECTS.
OR DEATH.
°
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree timbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could
overturn the machine. Taft grass can hide obstacles,
Use slow speed. Choose a !ow gear so that you will not have
to stop or shift while on the slope.
Follow the manufacturer's
recommendations
for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope, ff tires tose traction,
disengage the blades and proceed slowly straight down the
slope.
°
portant
safety precautions.
It means
CAUTION!!!
YOUR
Look for thisBECOMEALERT!!!
symbol to point out
imSAFETY IS INVOLVED.
DO NOT:
°
•
•
o
•
Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhi!l, if possible.
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause
sliding.
Do not try to stabilize the machine by putting your foot on the
ground.
Do not use grass catcher on steep slopes,
CAUTION:
Always disconnect
spark plug
spark plug in order to prevent accidental
wire and place wire where it cannot contact
starting when setting up, transporting,
adjusting or making repairs.
HH
A WARNING A
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects,
or other
reproductive
harm.
2
CONGRATULATIONS
on your purchase of a Sears
Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department.
We have competent, welltrained technicians and the proper tools to service or repair
this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your unit properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER
917.252502
PRODUCT
SPECIFICATIONS
HORSEPOWER:
13,0
GASOLINE CAPACITY
AND TYPE:
5 QUARTS
UNLEADED
OIL TYPE (API-SF/SG):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY:
3 PINTS
SPARK PLUG:
GAP: .030")
CHAMPION
STD361458
RJ19LM
VALVE CLEARANCE:
INTAKE:
EXHAUST:
_005" - .007"
.009" - ,01 t"
GROUND SPEED (MPH):
FORWARD:
1st
2nd
3rd
4t h
5th
6th
REVERSE:
SERIAL
NUMBER
DATEOFPURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEPIN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE
AGREEMENT
A Sears Maintenance
Agreement
uct. Contact your nearest Sears
CUSTOMER
is available on this prodstore for details,
RESPONSlBIMTIES
-
Read and observe
the safety
-
Fol!ow a regular schedule
using your tractor.
rules.
in maintaining,
caring for and
Foflow the instructions
under "Customer
Responsibilities" and "Storage" sections of this owner's manuat.
WARNING:
This tractor is equipped with an internal
combustion engine and should not be used on or near any
LIMITED TWO YEAR WARRANTY
REGULAR
1.0
1.4
2.1
3, l
4.0
5.1
1.6
TIRE PRESSURE:
FRONT:
REAR:
t4 PSI
12 PSI
CHARGING SYSTEM:
3 AMPS BATTERY
5 AMPS HEADLIGHTS
BLADE BOLT TORQUE:
30-35 FT. LBS.
unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws, Federai laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
ON CRAFTSMAN
RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be detective in material or
workmanship.
This Warranty does not cover:
•
Expendable items which become worn during normai use, such as blades, spark plugs, air cleaners, belts, etc.
,
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY
ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in materiat or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRiP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT tS tN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
SEARS,
ROEBUCK
AND CO., D/817 WA, HOFFMAN
ESTATES,
IL 60179
TABLE OF CONTENTS
SAFETY
PRODUCT
RULES
S
............................................................
PECiF_CAT_ONS
MAINTENANCE SCHEDULE .....................................
15
SERVICE AND ADJUSTMENTS ............................ 19-24
STORAGE ...................................................................
25
TROUBLESHOOTING ...........................................
26-27
REPAIR PARTS - TRACTOR ................................ 30-47
REPAIR PARTS - ENGINE ....................................
48-52
PARTS ORDERING/SERVICE ............... BACK COVER
2
......................................
3
CUSTOMER
RESPONSIBILITIES
.....................
3, 15-18
WARRANTY
..................................................................
3
TRACTOR
ACCESSORIES
..........................................
5
ASSEMBLY
...............................................................
7*9
OPERATION
..........................................................
10-14
INDEX
A
E
Accessories ...........................................
5
Adjustments:
Brake ............................................
21
Carburetor ....................................
24
Mower
Front-To-Back ......................... 20
Side-To-Side ........................... 20
Throttle Control Cable .................. 24
Air Filter, Engine ............................
17-18
Air Screen, Engine ..............................
18
Assembly ................................... :........ 7-9
Electrical:
Interlocks and Relays .................. 23
Schematic ...................................
29
Wiring Diagram ............................ 30
Engine:
Air Filter ...................................
17-18
Air Screen .................................... 18
Cooling Fins ................................. 18
Oil Change ...................................
17
Oil Level .......................................
13
Oil Type ...................................
t3,17
Preparation .................................. 13
Repair Parts ............................ 48-52
Starting .........................................
14
Storage ........................................
25
B
Battery:
Charging .......................................
8
Cieaning .......................................
17
Installation ......................................
9
Levels ........................................
8,16
Preparation ....................................
8
Starting with Weak Battery .......... 22
Storage ........................................
25
Terminals .....................................
17
Belt:
Motion Drive
Removal/Replacement
........... 21
Mower Belt(s)
Removal/Replacement
........... 21
Blade:
Sharpening ..................................
16
Replacement ................................ 16
Brake Adjustment ................................ 2t
C
Carburetor Adjustment ........................
Controls, Tractor .................................
24
11
Customer Responsibilities ............. 16-18
Engine:
Air Filter ....................................
17
Air Screen ................................ 18
Cooling Fins ............................. 18
Engine Oil ........................... 13,17
Fuel Fitter .................................
!8
Spark Plug(s) ........................... t8
Tractor:
Battery .................................
16-17
Blade ........................................
16
Lubrication Chart ..................... ! 5
Maintenance Schedule ............ 15
Tire Care .......................... 8,16,22
Transaxle .................................
17
Cutting Height, Mower ........................ 12
O
F
Filter:
Air Filter ........................................
Fuel ..............................................
Fuel:
Type .............................................
Storage ........................................
Fuse ....................................................
P
Parking Brake ................................
11,t2
Parts Bag ..............................................
6
Paris, Replacement/Repair
............ 30-47
Product Specifications ..........................
3
R
Repair Parts ...................................
14
25
23
Safety Rules ..........................................
Seat .......................................................
.................. 23
L
Leveling Mower Deck ..........................
Lubrication:
Chart ............................................
Engine ..........................................
Cold Weather Conditions ........ 13,17
Engine ..........................................
17
Storage ........................................
25
Operation .......................................
10-t 4
Operating Mower ................................
13
Options:
Accessories ....................................
5
Spark Arrester ........................... 3,40
t7
18
H
Hood Removal/Installation
Oil:
20
15
17
M
Maintenance Schedule ....................... 15
Mower:
Adjustment, Front-to-Back ........... 20
Adjustment, Side-to-Side ............. 20
Blade Replacement ..................... t6
Blade Sharpening ........................ 16
Cutting Height .............................. 12
Installation .................................... 19
Operation .....................................
13
Removal .......................................
19
Mowing Tips ........................................
14
Muffler .................................................
18
Spark Arrester ........................... 3,40
30-47
S
2
8
Service and Adjustments ............... 19-24
Carburetor ....................................
24
Fuse .............................................
23
Hood Removal/Installation ........... 23
Motion Drive Belt
Removal/Replacement
........... 2 !
Mower Belt(s)
Removal/Replacement
........... 21
Mower Adjustment
Front-to-Back .......................... 20
Side-to-Side ............................ 20
Mower Removal/installation
......... 19
Tire Care ..............................
8,16,22
Slope Guide Sheet .............................. 55
Spark Plug(s) ......................................
18
Specifications ........................................
3
Starting the Engine ........................ 13-14
Steering Wheel ................................
7,22
Stopping the Tractor ........................... 12
Storage ........................... :.................... 25
T
Throttle Control Cable Adjustment ...... 24
Tires ............................................
8,!6,22
Trouble Shooting Chart .................. 26-27
Transaxle ............................................
17
W
4
Warranty .................................................
Wiring Diagram ...................................
3
30
Wiring Schematic ................................
29
ACCESSORIES
AN
ATTACHMENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.
Most Sears stores can order these items for you when you provide the modemnumber of your tractor.
ENGINE
SPARK PLUG
MAINTENANCE
GAS CAN
ENGINE OIL
FUEL STABILIZER
AIR FILTER
BLADES
BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor,
you. This list was current at the time of publication; however,
may be made in these attachments, or some may no longer
accessories and attachments
that are available for your
Most of these attachments do not require additional hitches
attaching and detaching.
Many of these are listed below with brief explanations of how they can help
it may change in future years _ more attachments may be added, changes
be avaiFable or fit your model. Contact your nearest Sears store for the
tractor.
or conversion kits (those that do are indicated) and are designed for easy
AERATOR promotes deep root growth for a healthy lawn. Tapered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes {n soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and leaves for a
healthier, heater looking lawn. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, ptus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly,
CORING AERATOR takes small ptugs out of soil to aliow moisture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. 150 Ib, capacity weight tray,
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalp{ng" on uneven terrain.
GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKEJDETHATCHER loosens soif and flips thatch and
matted leaves to fawn surface for easy pickup. Twenty spring tine
teeth. Usefut to prepare bare areas for seeding. Available for front
or rear mounting.
HIGH PERFORMANCE
REEL=ACTION
SPRING TINS DETHATCHER covers 36-inch wide path and
tosses thatch into Iarge hopper. Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KiT, once installed, lets you
muich, discharge or bag clippings (bagger optional) without
changing blades, For models not equipped as 3-in-1 Convertible
mowers. See "MOWER" in the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber.
ROLLER for smoother lawn surface.
36-inch wide, 18-inch
diameter wate r-tight drum holds up to 390 lbs. of weight. Rounded
edges prevent harm to'turf.
Adjustable scraper automatically
cteans drum.
SNOW BLADEforsnow removal only. 14-inch high,48-inch wide
blade clears 42-inch path when angled ieft or right. Raises, !owers
with side lever. Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight.)
SNOWTHROWER has 40-inch swath. Drum-typeaugerhandles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow t0 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight,)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-vott source.
Includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers,
SPREADER/SESDERS
make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular de icers and sand,
SWEEPERS let you collect grass clippings and leaves.
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue, Tiller has its own built-in
fift and depth contro_ system and does NOT require a sleeve hitch.
Fits any lawn, yard or garden tractor. Simp]y. hook up to the tractor
drawbar and go!
Optlonal
accessories
convert unit for
dethatching, aerating, hitling...without tools.
TiRE CHAINS are heavy duty; cfosely spaced extra-large cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steet
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories
include:
tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top.
VACS for powerful collectlon of heavy grass clippings and leaves.
Optional wand attachment
to pick up debris in hard-to-reach
places. VAC/CHIPPSR includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 lb. weight,
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materia]s.
CONTENTS
Parts Bag contents
OF HARDWARE
shown full size
"_\'\\\_
PACK
Parts packed separate|y
in carton
(2)
Sheet
Seat
Metal
Screws
#i0q6 x 1/2
0
(1) L0eknut 3/8-24
Video
CasSette
Steering
Wheel
(1) Large Flat Washer
Steering
Boot
Manual
(1) Hex Bolt 1/2-13 x 1
I
t
t
t
t
t
I
1
Pa_s Bag
(1) ShOulder Bolt 5/16-t8
C
(1) Lock Washer i/2
Parts bag contents
not shown
\
\
\
ful! size
Steering
Wheel
Insert
Steering Wheel
Adapter
(1) WaSher 17/32
x 1-3/16 x i2 Gauge
@
(2) Keys
Bushing
teedng
(2) Hex Bolts 1/4-20 x 3/4
(2) Hex Nuts 1/4-20
(2) Lock Washers
(2) WaShers 9/32 x 5/8 x i6 Gauge
1/4
Slope Sheet
....................................
_LI
I
I
....
iiii
I
II1[
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS
REQUIRED
FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) 5/16" wrench
(1) 3/4" wrench
(2) 7/16" wrenches
Tire pressure gauge
(1) 1/2" wrench
Utility knife
(1) 9/16" wrench
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVETRACTOR
UNPACK
*
.
.
FROM CARTON
CARTON
Remove all accessible loose parts and parts cartons
from carton (See page 6).
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFFSKID
ATTACH
STEERING
WHEEL
(See Fig. 1)
.
-
Slide the steering bushing over the steering shaft.
Raise steering shaft forward until screw holes in dash
tine up with steering bushing. Install two (2) sheet
metal screws and tighten securely.
•
Position steering boot over steering shaft.
•
Place tabs of steering boot over tab slots in dash and
push down to secure.
•
Slide steering wheel adapter onto upper steering shaft.
•
Position front wheels of the tractor so they are pointing
straight forward.
•
Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
•
Assemble large flat washer and 3/8-24 locknut and
tighten securely.
= Snap steering wheel insert into center of steering
wheel
.
Remove protective plastic from tractor hood and grill.
IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID,
TO ROLL TRACTOR
.
*
.
.
OFF SKID (See Fig. 6)
Raise attachment lift lever to its highest position.
Release parking brake by depressing clutch/brake
pedal.
Place gearshift lever in neutral (N) position.
Rolt tractor backwards off skid.
Remove banding holding discharge guard up against
tractor.
STEERING
(SHIPPING
SHAFT
POSITION)
FiG, t
BLY
CONNECT
BATTERY
(See Figs. 2 and 3}
CAUTION: Do not short battery terminaJs. Before connecting battery, re-
SEAT
PAN
bands, rings, etc.
move metal bracelets,
wristwatch
Positive terminal must be connected
first to prevent sparking from accidental grounding.
Remove cardboard packing from seat pan and lift seat
pan to raised position..
-
Open battery box door.
•
Remove terminaI protective caps and discard.
BOX DOOR
if this battery is put into service after month and year
indicated on label (label Iocated between terminals)
charge battery for minimum of one hour at 6-10 amps.
.
First connect RED battery cable to positive (+) terminal
with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely.
•
Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely,
Close battery box door,
•
FiG. 3
INSTALL
Remove cardboard packing on seat pan.
Open battery box door for:
-
SEAT (See Fig. 4)
Adjust seat before tightening adjustment bolt.
Inspection for secure connections
(to tighten hard-
ware).
.
Place seat on seat pan and assemble shoulder bolt.
=
Assemble adjustment bolt, Iockwasherand
loosely. Do not tighten.
flat washer
•
Inspection for corrosion.
•
Testing battery.
-
Tighten shoulder bolt securely.
,
Jumping (if required).
•
Lower seat into operating position and sit on seat.
•
Periodic charging.
o
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal atl the way
down.
.
Get off seat without moving its adjusted position,
=
Raise seat and tighten adjustment bott securely.
DISCARD
TERMINAL
PROTECT|VE
CAPS
POSITIVE
(RED) CABLE
HEX
NUT
LOCK
WASHER
SEAT
FLAT
WASHER
SEAT PAN
SHOULDER
BOLT
BOLT
VENT
,\
(KEEP
CLEAN)
NEGATIVE
(BLACK) CABLE
FLAT WASHER
ADJUSTMENT
BOLT
FIG. 2
LOCK WASHER
FiG. 4
8
CHECK
J CHECKLiST
TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
,
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK
DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled, See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual,
CHECK
B E LTS
FOR
PROPER
POSITION
OF
ALL
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manuat. Verify that the belts are routed
correctly.
CHECK
BRAKE
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BESTPERFORMANCEAND
SATtSFACTION FROM
THtS QUALITY PRODUCT,
PLEASE REVIEW THE FOLLOWING
€'
All assembly instructions have been completed.
,/
No remaining loose parts in carton.
,/
Battery is properly prepared and charged.
1 hour at 6 amps).
,/
Seat is adjusted comfortably and tightened securely.
•/
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
¢"
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/
SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See '_O ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
CHECKLIST:
v"
(Minimum
Check wiring. See that all connections are stilt secure
and wires are properly clamped.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/
Engine oil is at proper level.
,/
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/
v"
Be sure brake system is in safe operating condition.
0
These
symbols
may appear
ERATION
on your tractor or in literature supplied
with the product.
Learn and understand
their meaning.
BATTERY
CAUTION OR
WARNING
REVERSE
FORWARD
FAST
SLOW
ENGINE ON
ENGINE OFF
OIL PRESSURE
CLUTCH
LIGHTS ON
LIGHTS OFF
FUEL
CHOKE
MOWER HEIGHT
DIFFERENTIAL
LOCK
PARKING BRAKE
LOCKED
UNLOCKED
L
REVERSE
MOWER LIFT
NEUTRAL
ATTACHMENT
CLUTCH ENGAGED
HIGH
LOW
PARKING BRAKE
ATTACHMENT
CLUTCH DISENGAGED
HYDROSTATIC
DANGER, KEEP HANDS AND FEET AWAY
IGNITION
FREE WHEEL
(Hydro Models only)
lo
O
RATION
KNOW YOUR TRACTOR
READ THIS OWNER'S
MANUAL
AND SAFETY
RULES
BEFORE
OPERATING
YOUR
TRACTOR
Compare the ustrat ons w th your tractor to fam ar ze yourse f w th the locations of various controls and adjustments. Save
this manual for future reference.
ATTACHMENT
CLUTCH LEVER
AMMETER
IGNITION
SWITCH
LIGHT
SWITCH
LIFT LEVER
PLUNGER
THROTTLE/
CHOKE
CONTROL
\\,
ATTACHMENT
LIFT LEVER
N
_
t_
/J
CLUTCH/
BRAKE
PEDAL
MOWER DECK
HEIGHT ADJUSTMENT
POSITIONS
PARKING
BRAKE
GEARSHIFT
LEVER
FIG. 5
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted to
your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE
CONTROL: Used for starting and
controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for dectutching and braking the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedaI into the
brake position.
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine,
AMMETER: Indicates battery charging (+) or discharging
(-).
11
OPERATION
HOW TO USE YOUR TRACTOR
TO SET PARKING
BRAKE
(See Fig, 6)
Your tractor is equipped with an operator presence
switch. When engine is running, any attempt
operator to leave the seat without first setting the
brake will shut off the engine.
,
Depress clutch/brake pedal into ful! "BRAKE"
and hold.
•
NOTE: Under certain conditions when trac or is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
sensing
by the
parking
pletely, as described above, before leavCAUTION:
ing
the operator's
Always position;
stop tractor
to empty
comgrass catcher, etc.
position
Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
ATTACHMENT CLUTCH
"ENGAGED"
POSITION
LEVER
TO USE THROTTLE
CONTROL
(See Fig. 6)
Always operate engine at ful! throttle.
-
"DISENGAGED"
POSITION
Operating engine at less than full throttle reduces the
battery charging rate.
Futl throttle offers the best bagging and mower performance.
IGNITION
KEY
TO MOVE FORWARD
(See Fig. 6)
AND BACKWARD
The direction and speed of movement
gearshift lever.
THROTTL_CHOKE_
CONTROLLEVER
,
GEARSHIFT
LEVER
is controlled by the
Start tractor with clutch!brake pedal depressed and
gearshift lever in neutral (N) position.
Move gearshift lever to desired
position.
Slowly release clutch/brake pedal to start movement,
IMPORTANT: BR}NG TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN "['HE USEFUL LIFE OF YOUR
TRANSAXLE.
TO ADJUST
"BRAKE"
POSITION
MOWER
CUTTING
HEIGHT
(See Fig. 5)
CLUTCH[BRAKE
PEDAL
"DRIVE" POS|TION
The position of the attachment
cutting height.
PARKING BRAKE
"DISENGAGED"
POSITION
FIG. 6
STOPPING
(See Fig. 6)
the
•
Grasp lift lever.
,
Press plunger with thumb and move lever to desired
position.
The cutting height range is approximately 1-1/2 to 4". The
heights are measured from the ground to the blade tip with
the engine not running, These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed,
MOWER BLADES
Move attachment ctutch lever to "DISENGAGED '_pos{tion_
GROUND DRIVE Depress clutch/brake pedal into fult "BRAKE" position.
,
Move gearshift lever to neutral (N) position.
ENGINE -
-
Move throttle control to slow (,_,) position.
NOTE: Failure to move throttle control to slow (,_)
position and allowing engine to idle before stopping may
cause engine to "backfire".
Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine.
tilt lever determines
The average lawn should be cutto approximately 2-l/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
12
OPERATION
TO OPERATE
MOWER
TO OPERATE
(See Fig. 7)
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged
will shut off the engine.
•
Select desired height of cut.
•
Start mower blades by engaging attachment
control.
-
TO STOP MOWER BLADES - disengage attachment
clutch control.
I
I _
clutch
ATTACHMENT
LIFT LEVER
HIGH POSITION
than t5 ° and
do not tin're across any slope.
I
|
Choose the slowest speed before starting up or down
hifls.
-
Avoid stopping or changing speed on hills.
•
If slowing is necessary, move throttle control lever to
slower position:
if stopping is absoiutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
•
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
•
To restart movement, slowly release parking brake and
clutch/brake pedal.
•
Make all turns slowly.
LEVER
"ENGAGED"
POS|T_N
h_esgreater
.
•
without either the entire grass catcher,
CAUTION:
operate or
the the
mower
on mowers Do
so not
equipped,
discharge guard in place.
ATTACHMENT CLUTCH
"DISENGAGED"POSITION
_
ON HILLS
TO TRANSPORT
°
Raise attachment lift to highest position with attachment lift control.
•
When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
•
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on atruck or a traile r, be su re hood isclosed and
securedtotractor.
Usean appropriate meansoftying hood
to tractor (rope, cord, etc.).
BEFORE STARTING
CHECK
DISCHARGE
GUARD
FIG. 7
13
ENGINE
THE ENGINE
OIL LEVEL (See Fig. 13)
*
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
*
Check engine oil with tractor on level ground.
*
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.
.
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
°
To change engine oil, see the Customer Responsibilities section in this manual.
OPERATION
ADD GASOUNE
MOWING
Fill fuel tank.
Use fresh, clean, _egutar unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life).
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP {NSURE GOOD COLD WEATHER
STARTING.
•
Tire chains cannot be used when the mower housing
is attached to tractor,
-
Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
=
The left hand side of mower should be used for trimming.
•
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distrib{Jtion of
clippings and more uniform cutting.
•
When mowing large areas, start by turning to the right
so that clippings will discharge away from Shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 8 ).
•
If grass is extremely tall, it should be mowed twice to
reduce toad and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
=
Do not mow grass when it is wet. Wet grass will p}ug
mower and teave undesirable clumps. Allow grass to
dry before mowing.
o
Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as welt as the quality of cut desired.
•
When operating attachments, select a ground speed
that wilt suit the terrain and give best performance of
the attachment being used.
WARNING:
Experience indicates that alcohol blended
fueis (called gasohot or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fue! system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run untiI the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage instructions for additional information.
Never use engine or
carburetor cleaner products in the fue! tank or permanent
damage may occur.
filler neck. Do not overfill. Wipe off any
CAUTION:
spilled
oil or Flit
fuel.to Do
bottom
not store,
of gas
spilltank
or
use gasoline near an open flame.
TO START
ENGINE
(See Fig. 7)
When starting engine for the first time or if engine has run
out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
-
Depress clutch/brake
,
Place gearshift lever in neutral (N) position.
,
Move attachment clutch to "DISENGAGED"
-
Move throttle control _ever tO choke (IX) position for
cold engine start. For warm eng ne start, movethrott e
control to fast (,_) positioN.
,
pedal and set parking brake.
TiPS
position.
[
Insert key into ignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute. If engine does not start after
severai attempts, move throttle control to fast (,_)
position, wait a few minutes and try again.
--
C
When engine starts, move throttle control to desired
position.
Aflow engine to warm up for a few minutes before
engaging drive or attachments.
"
FIG. 8
NOTE: {f at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.
14
t
.........
CUSTOM
MAINTENANCE
ESPON
, JL
BIL
•
ES
SCHEDULE
FiLL tN DATES
AS YOU COMPLETE
REGULAR SERVICE
T
-
_ERV1CE DATES
Check
Brake Operation
Check
Tire Pressure
v"
v"
Checkf0rLooseFasteners
I Sharpen/Replace
Mower
v"
v"
.............
V" .....
i
V',
iv'
v"
Lubrication
T
Check
BatteP! LeveVRecharge
0
Clean
Battery
R
Check
Transaxle
Adjust
Blade
Adjust
Motion Drive Belt(s) Tension
I I ..........
,
I
v'4
Blades
cA
i
Chart
v"
and Terminals
_v"
....
t/ .....
J
Cooling
Belt(e) Tension
v'5
im
Check
Engine
Change
Oit Level
Clean Air Filter
N
Clean Air Screen
!G
Inspect
Muffler/Spark
Replace
Clean
V"
v"
v'2
E
N
V"
Engine Oil
Arrester
Oil Filter (if equipped)
Engine
Cooling
Fins
Replace
Spark Ptug
Replace
Air Filter Paper
Replace
Fuel Filter
v" v"
Cartridge
........... _#f# _______ _
t _ Change more often when operating under a heavy Load or in high ambient temperatures,
2 _ Service more often when operating in dirty or dusty conditions.
3 If equipped with oiI filter, change oil every 50 hours,
4 - Replace blades more often when mowing in sandy soil.
GENERAL
_
5- If equipped with adjustable system,
6 - Not required if equipped with maintenance-freebattery.
7 - Tighten front axle pivot bolt to 35 ft,qbs, maximum,
Do not overtighten.
LUBRICATION
RECONIMENDATIONS
CHART
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence.
To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
:::::::::::::'-'
Atl adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE
EACH
(T) ATTA_
CLUTCH
PIVOT(S)
USE
•
Check engine oil level.
o
Check brake operation.
o
ENGINE (_)
(_SAE
30OR
(_) GENERAL
Check tire pressure.
Check for loose fasteners,
10W30 MOTOR OIL
PURPOSE GREASE
(_ REFER TO CUSTOMER
RESPONSIBILITIES
"ENGINE"
SECTION
IMPORTANT:
DO NOT OIL OR GREASE
THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS LUBRiCANTS WILL ATTRACT
DUST AND DiRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING
BEARINGS.
IF YOU
FEEL THEY MUST BE LUBRICATED,
USE ONLY A DRY, POWDERED GRAPHITE
TYPE LUBRICANT
SPARINGLY.
15
CUSTOMER
ESPONSIBILITIES
TRACTOR
TO SHARPEN
Always observe safety rules when performing any maintenance.
Care should be taken to keep the blade balanced. An
unbalanced blade witl cause excessive vibration and eventual damage to mower and engine.
BRAKE
,
The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
=
To check blade balance, you wilt need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with balancer).
OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
•
Maintain proper air pressure in all tires (See "PRODUCT SPECiFICATiONS"
on page 3 of this manual).
o
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
•
Avoid stumps, stones, deep ruts, sharp objects and
other haz&rde that may cause tire damage.
BLADE
BLADE
(See Fig, !0)
Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
if brade is balanced, it should remain in a horizontal
_osition. If either end of the Made moves downward,
sharpen the heavy end until the Made is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CARE
/
BLADE
REMOVAL
/
CENTER HOLE
For best results mower blades must be kept sharp. Replace bent or damaged blades.
/
(See Fig, 9)
•
Raise mower to highest position to allow access to
blades.
•
Remove hex bolt, lock washer and flat washer securing blade.
=
Install new or resharpened blade with trailing edge up
towards deck as shown.
J
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
BLADE
FIG. 10
•
Tighten belt securety (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
BATTERY
NOTE: We do not recommend sharpening blade - but if
_ou do, be sure the blade is balanced.
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
MANDREL
Keep battery and terminals clean.
BLADE
\
-
ASSEMBLY
Keep battery botts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
1
TRAILING
EDGE UP
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
Remove terminal guard.
FLAT
•
Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor,
-
Rinse the batten/with
•
Clean terminals and battery cable ends with wire brush
until bright.
,
Coat terminals with grease or petroleum jelly.
•
Reinstall battery (See "CONNECT
AssemMy section of this manual).
LOCK WASHER
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 9
16
plain water and dry.
BATTERY"
in the
CUSTO
RESPONSIBILITI
,
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE
•
COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.
AIR FILTER
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF or SG. Selectthe oil's SAE viscosity grade
according to your expected operating temperature.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cotd weather, these multi-viscosity oils
wil! result in increased oil consumption when used above
32°F: Check your engine oil level more frequently to avoid
possible engine damage from running tow on oil.
.20 o
.30 _
GRADES
0_
.20 _
TEMPERATURE
60 _
_10 o
RANGE
0_
ANTICIPATED
80 _
10°
BEFORE
20 °
NEXT
100 °
30 _
OIL
40_
CHANGE
FIG, 11
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
tractor is not used for 25 hours in one year.
Check the crankcase oil tevel before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap!dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 11 and 12)
Determine temperature range expected before oil change.
All oil must meet APt service classification SF or SG,
.
Be sure tractor is on level surface.
•
•
Oil will drain more freely when warm.
Catch oil in a suitable container.
•
Remove oil fili cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
Remove drain plug.
After oil has drained completely, replace oi! drain plug
and tighten securely.
•
=
(See Fig. 13)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-deaner after every 25 hours of operation or every season, Service paper cartridge every 100
hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
•
Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
•
Slide foam pre-cleaner off cartridge.
= Wash it in liquid detergent and water.
•
Squeeze it dry in a ctean cloth;
.
Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
•
If very dirty or damaged, replace pre-cleaner.
Reinstall pre-cleaner over cartridge.
o Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
,
Remove cartridge nut.
o
Carefully remove cartridge to prevent debris from
entering carburetor. Clean base carefully to prevent
debris from entering carburetor.
•
Clean cartridge by tapping gently on flat surface. If very
dirty or damaged, replace cartridge.
•
Reinstall cartridge, nut, precteaner, cover and secure
with knob(s).
IMPORTANT:
PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED
AIR TO CLEAN
OR DRY
CARTRIDGE.
ENGINE
SAE VISCOSITY
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
on page 3 of this
manual.
Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick.
KNOB
_ CARTRIDGE
COVER
_._'_'_NUT
_PAPER
FOAM
PRE-CLEANER
/
'
OIL FILL
CAPIDIPSTICK
FIG. 13
OlL DRAIN
PLUG
FIG. 12
17
CARTRIDGE
CUSTOMER
CLEAN
AIR SCREEN
ESPONSIBILITIES
(See Fig. 14)
tN-LINE
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
ENGINE
COOLING
e
•
Cover oil fill opening to prevent entry of dirt.
,
Remove the screws securing the starter housing and
lift housing off engine.
•
Use compressed air or stiff bristle brush to thoroughly
clean engine cooling fins.
•
To reassemble, reverse above procedure,
.
Be sure there are no fuel line teaks and clamps are
properly positioned.
,
Immediately wipe up any spilled gasoline.
CLAMP
FUEL
FILTER
SCREWS
BLOWER
With engine cool, remove filter and plug fuel line
sections.
Place new fue! filter in position in fuel tine with arrow
pointing towards carburetor.
Remove any dust, dirt or oil from engine cooting fins to
prevent engine damage from overheating.
Remove screws from blower housing and lift housing
and oil filf tube assembly off engine.
(See Fig. 15)
The fue! filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
FINS (See Fig. 14)
•
FUEL RLTER
HOUSING
)__
/ /
F='-_'-----J'
""__j/
SCREWS
FIG. !5
CLEANING
AIR SCREEN
OIL FILL
TUBE
ASSEMBLY
Clean engine, battery, seat, finish, etc. of a!l foreign
matter,
•
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
-
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
SPARK
PLUG
FIG. !4
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and!or damage.
SPARK
•
PLUGS
Replace spark plugs at the beginning of each mowing
season or after' every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual.
18
SERVICE AN
ADJUSTMENTS
UH
CAUTION:
o
o
o
=
•
,
'
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED"
position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark p|ug wire from spark plug and place wire where it cannot come in contact with
plug.
MOWER
=
, =1=
=, ,u,=n
•
•
Place attachment clutch in "DISENGAGED" position.
Move attachment lift lever forward to lower mower to its
lowest position.
=
Roll belt off engine pulley.
°
Disconnect clutch rod from clutch lever by removing
retainer spring.
•
Disconnect anti-sway bar from chassis bracket by
removing retainer spring.
•
Disconnect suspension arms from rear deck brackets
by removing retainer springs.
,
Disconnect front links from deck by removing retainer
springs.
°
Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
I
CLUTCH
RETAINER
SUSPENSION
Raise attachment
-
Slide mower under tractor with discharge guard to right
side of tractor.
•
Lower lift lever to its lowest position.
°
Install mower in reverse order of removal instructions.
ENGINE
RETAINER
SPRING
ANTI-SWAY
(See Fig. 16)
-
LEVER
CLUTCH
IMPORTANT:
IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H. AND L.H. SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR.
MOWER
...............
(See Fig: 16)
Mower will be easier to remove from the right side of tractor.
TO INSTALL
U = I=""t'=='='='='=="_l=r=
BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
=
TO REMOVE
'
BAR
RETAINER
SPRINGS
(BOTH SIDES)
lift lever to its highest position.
FIG. 16
19
SERVICE AND ADJUSTMENTS
TO LEVEL
MOWER
HOUSING
FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL ST'AY LEVEL SIDE-TOSIDE.
Adjust the mower while tractor is parked on level ground or
driveway.
Make sure tires are propedy inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
If tires are over or undednflated, you will not properly adjust
your mower.
To obtain the best cutting results, the m'_wer housing
should be adjusted so that the front is approximately 1/4" to
3/4" lower than the rear when the mower is in its highest
position.
SiDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)
Raise mower to its highest position.
,
At the midpoint of both sides of mower, measure height
from bottom edge of mower to g round. Distance"A" on
both sides of mower should be the same or within 1/4'
of each other.
,
If adjustment is necessary, make adjustment on one
side of mower only.
-
To raise one side of mower, tighten lift link adjustment
nut on that side,
,
Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom
edge of mower housing as shown.
Before making any necessary adjustments, check that
both front links are equa! in length. Both links Should be
approximately 10-3/8.
•
If links are not equal in length, adjust one link to same
length as other link.
To lower front of mower loosen nut "E" on both front
links an equal number of turns.
When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nuts "F" against trunnion on both front
links.
To lower one side of mower, loosen lift fink adjustment
nut on that side.
NOTE: Each full turn of adjustment nut will change mower
height about 1/8".
•
=
Recheck measurements
•
after adjusting.
BOTTOM EDGE
OF MOWER TO
BOTTOM EDGE
OF MOWER TO
o
GROU__D
To raise front of mower, loosen nut"F" from trunnion on
both front links. Tighten nut "E" on both front links an
equal number of turns.
When distance "D" is !/4" to 3/4" lower at front than
rear, tighten nut"F" against trunnion on both front links.
Recheck side-to-side adjustment.
GROUND
LINE
F_G. 17
SUSPENSION
ARM
FiG. 19
BOTH FRONT LINKS MUST BE EQUAL iN LENGTH
LiFT LINK
ADJUSTMENT
NUT
FIG. t 8
____._
1 _t_
II_[_
NUT 'F"_'
FRONT LINKS
20
TRUNNION
FiG. 20
}
NUT"E"
SERVICE AN
TO REPLACE
(See
MOWER
BLADE
DRIVE
ADJUSTMENTS
BELT
WITH PARKING BRAKE "ENGAGED"
Fig. 21)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.
BELT REMOVAL *
Remove mower from tractor (See "TO REMOVE
MOWER" in this section of this manual).
-
Work belt off both mandrel pulleys and idler pulleys,
NUT "A"
JAM NUT
,, Pull belt away from mower.
BELT INSTALLATION ,
Install new belt in reverse order of removal.
-
Make sure belt is in all pulley grooves and inside all belt
guides.
Install mower in reverse order of removal instructions.
,
i
OPERATING
ARM
{
z
FIG. 22
MANDREL
PULLEY
IDLER
PULLEYS
TO REPLACE
(See
MOTION
DRIVE
BELT
Fig. 23)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest,
iii
-
Remove mower (See "TO REMOVE MOWER" in this
section of this manual.)
-
Remove upper belt keeper.
=
•
Remove belt from Stationary idler and clutching idler.
Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keepers.
Pull belt toward front of tractor and remove downwards
from around engine pulley:
,
MANDREL
PULLEY
o
FIG. 21
IMPORTANT:
Install new belt by reversing above procedure.
MAKE
SURE
UPPER
BELT
KEEPER
LOCATOR
TO ADJUST
BRAKE
(See Fig. 22)
IDLER
Your tractor is equipped with an adjustat_le brake system
which is mounted on the right side of the't_ansaxle.
IPPER BELT
KEEPER
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
-
Depress clutch/brake pedal and engage parking brake.
°
Measure distance between brake operating arm and
nut "A" on brake rod.
IS
POSITIONED PROPERLY BETWEEN LOCATOR TABS.
IDLER
If distance is other than 1-1/2", loosen jam nut and turn
nut "A" until distance becomes 1-1/2". Retighten jam
nut against nut "A".
Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest authorized service center/department.
l
21
PULLEY
FIG. 23
SERVICE AND ADJUSTMENTS
TO ADJUST
STEERING
WHEEL ALIGNMENT
TO START ENGaNE WSTH A WEAK
See Fig, 25)
If steering wheel crossbars are not horizontal (left to right)
when wheets are positioned straightforward, remove steermg wheel and reassemble per instructions in the Assembly
section of this manual.
FRONT WHEEL
_[_
TOE-IN!CAMBER
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has Occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.
TO REMOVE WHEEL
(See Fig. 24)
Block up axle securely.
.
Remove axte cover, retaining ring and washersto allow
wheel removal (rear wheel contains a square key - Do
not lose).
sparks_-flame
away from batotection
I
I
If your battery is too weak to start the engine, it should be
recharged.
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: YOUR TRACTOR _SEQUIPPEDWlTH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
FOR REPAIRS
o
at__ep
_a_s
te__p
BATTERY
TO ATTACH JUMPER CABLES Connect each end of the RED cable to the POSITIVE
(+) terminaf of each battery, taking care not to short
against chassis.
•
Repair tire and reassemble.
•
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
.
-
Replace washers and snap retaining ring securely in
axle groove.
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.
*
•
Replace axle cover,
Connect the other end of the BLACK cable to good
CHASSIS G ROUND, away from fuel tank and battery,
TO REMOVE CABLES, REVERSE ORDER .
WASHERS
.
RETAINING
RING
BLACK cable first from chassis and then from the fully
charged battery.
RED cable last from both batteries.
POSITIVE TERMINAL
NEGATIVE
TERMINAL
AXLE COVER
FiG. 24
CHARGED
BATTERY
POSITIVE TERMINAL
NEGATIVE
FIG, 25
22 •
TERMINAL
SERVICE AND ADJUSTMENTS
.....................
TO REPLACE
HEADLIGHT
•
-
i
'n.,=lM=
TO REMOVE HOOD AND GRILL
(See Fig. 26)
BULB
.
Raise hood.
•
Pull bulb holder out Of the hole in the backside Of the
grill.
::
.
Replace bulb in holder and p_sh bulb holder securely
back into the hole in the backside of the grill.
°
Close hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor,
•
To replace, reverse above procedures.
'
L,
, *,
,,,,
AND RELAYS
HOOD
FUSE
Replace with 30 amp automotive4ype plUg-in fuse.
fuse holder is located behind the dash.
The
FIG. 26
23
ASSEMBLY
•
•
Check wiring. See electrical wiring diagram in the
Repair Parts section of this manual.
TO REPLACE
== '
Raise hood,
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
='
•
,
INTERLOCKS
=
SERVICE AND ADJUSTMENTS
ENGINE
TO
FINAL SETTING -
ADJUST
(See
THROTTLE
CONTROL
Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion
control lever in neutra_l(N) position.
CABLE
Fig, 27)
. Move throttle control iever to slow (,_) position. With
finger, rotate and hold throttle lever against idle speed
screw. Turn idle speed screw to attain i750 RPM.
The throttle control has .been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. ]f adjustment is
necessary, proceed as f0}lows:
•
With engine not running, move throttle control lever
from slow (,,_h.) to choke ( X ) position. Slowty move
ever from choke (",I) to fast (,f_) pos t on.
=
Checkthatho]es"A,_ingovernorcontrolleverandhole
in governor pJate Jine-up. If holes "A" are not aligned,
Joosen clamp screw and move throttle cable until holes
are aligned. Tighten clamp screw securely.
GOVERNOR
CONTROL LEVER
\
\
,
While still holding throttle lever against idle speed
screw, turn idle mixture valve in (ClOCkwise) until engine begins to die and then turn out (counterclockwise)
until engine runs rough. Turn valve to a point midway
between those two positions. Release throttle lever.
ACCELERATION TEST o
-
GOVERNOR
CONTROL PLATE
High speed stop is factory adjusted.
Do not adjust damage may result.
IMPORTANT:
NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY
HIGH SPEED SETTING
CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
H_GH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS.
\
L
HOLES "A"
Move throttle control lever from slow (,.g_) to fast (,_)
position. If engine hesitates or dies, turn idle mixture
valve out (counterclockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until engine accelerates smoothly.
THROTTLE
LEVER
CLAMP
SCREW
IDLE SPEED
SCREW
THROTTLE
CABLE
FIG. 27
TO ADJUST
CARBURETOR
(See
Fig. 28)
The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel,
temperature, altitude or toad. ff the carburetor does need
adjustment, proceed as fo{lows:
In general, turning idie mixture valve in (c!ockwise) decreases the supply of fuel to the engine giving a leaner fue!/
air mixture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving
a richer fuel/air mixture.
IMPORTANT:
DAMAGE TO THE NEEDLE
THE SEAT IN CARBURETOR
MAY RESULT
TURNED IN TOO TIGHT,
PRELIMINARY
VALVE
AND
IF SCREW IS
IDLE MIXTURE
VALVE
SETTING -
FIG. 28
Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments.
•
Be sure the throttle control cable is adjusted properly
(see above).
With engine off turn idle mixture valve in (clockwise)
closing it finger tight and then turn out (counterclockwise) 1 fullturn.
24'
STORAGE
ENGINE
Immediately prepare your tractor for Storage at the end of
the season or if the tractor wilt not be used for 30 days or
more.
_'i
i
I
|
m
FUEL SYSTEM
IMPORTANT:
IT IS IMPORTANT TO PREVENT GUM
DEROSITS FROM FORMING IN ESSENTIAL
FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE.
ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE.
ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
CAUTION: Never sto_
gasoline in the tank inside a building
where fumes may reach an open flame
or spark.
Allow the engine to cool
before storing in any enclosure.
J
TRACTOR
Remove mower from tractor for winter storage_ When
mower is to be stored for a period of time, clean it thoroughly, remove atl dirt, grease, leaves, etc. Store in a
clean, dry area.
,
Clean entire tractor (See"CLEANING" inthe Customer
Responsibilities section of this manual).
•
Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).
•
Lubricate as shown in the Customer Responsibilities
section of this manual.
•
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
,
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
=
Fully'charge the battery for storage.
•
After a period of time in storage, battery may require
recharging.
o
•
•
,
Drain the fuel tank,
•
Start the engine and let it run until the fuel lines and
carburetor are empty.
,
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.
,
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
containerl Always follow the mix ratio found on stabilizer
container_ Run engine at least 10 minutes after adding
Stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tankand carburetor if using fuel stabilizer.
ENGINE
OiL
Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual).
CYLINDERS
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
,
Remove spark plug(s).
°
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
•
Turn igfiition key to "START" position for a few seconds
to distribute oil:
°
Replace with new spark plug(s).
OTHER
Be sure battery drain tube is securely attached.
-
Do not store gasoline from one season to another.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
o
Replace your gasoline can if your can starts to rust,
Rust and/or dirt in your gasoline will cause problems.
•
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVERTRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
25
TRO
PROBLEM
LESHOOTING
POINTS
CAUSE
Will not start
CORRECT|ON
1,
Out of fuel.
1.
Fill fueitank.
2.
3.
4,
5,
6,
7.
Engine not "CHOKED" properly.
Engine flooded.
Bad spark plug.
Dirty air filter,
Dirty fuel filter,
Water in fuel,
2.
3.
4.
5.
6.
7.
8:
9,
!0.
Loose or damaged widng,
Carburetor out of adjustment,
Engine valves out of adjustment.
8.
9.
10.
See "TO START ENGINE" in Operation section.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air fiIter.
Replace fuel filter.
Drain fuel tank and carburetor, refitt tank with fresh
gasoline and replace fuel filter.
CheckatJ wiring.
Contact an authorized service center/department.
Contact an authorized service center/department.
Hard to start
1;
2.
3,
4:
5.
6.
7.
8.
Dirtyairfi_ter.
Bad spark ptug.
Weak or dead battery:
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged wiring.
Carburetor out of adjustment.
Engine valves out of adjustment.
1.
2.
3.
4.
5.
6.
7.
8.
Clean/replace air filter.
Replace spark plug.
Recharge or reptace battery.
Replace rue{ filter
Drain fue! tank and refill with fresh gasoline.
Check all wiring.
Contact an authorized service center/department.
Contact an authorized service center/department.
Engine wilt not turn over
1.
Clutch/brake
2.
3.
4.
Attachment clutch is engaged.
Weak or dead battery.
Blown fuse.
5.
6.
7.
8.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
FauIty solenoid or starter.
9.
Faulty operator presence switch(es).
1.
2.
3.
4.
5.
6.
7.
8.
9.
Depress clutch/brake pedal.
Disengage attachment ctutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter.
Contact an authorized service center/department.
1.
2.
3.
4.
Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.
t.
2.
3.
4.
Recharge or replace batter,/.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or starter.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Cutting too much grass/too fast.
Throttle in "CHOKE" position_
Build-up of grass, leaves and trash under mower.
Dirtyair filter.
Low oil levetididy oil.
Fauky spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Water in fuel
1.
2.
3.
4.
5.
6.
7.
8.
9.
Set in "Higher Cut" position/reduce
speed.
Adjust throttle control
Clean underside of mower housing.
C_eanirepiace air fi_ter.
Check oi_leve_ichange oil
Clean and regap or change spark plug.
Replace fuel filter.
Drain fuel tank and refill with fresh gasofine.
Drain fuel tank and Carburetor, refill tank with fresh
gasoline and replace fuel filter.
Connect and tighten spark plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check all wiring.
Contact an authorized service center/department.
Contact an authorized service center/department.
Engine
start
clicks but will not
Loss of power
10.
11.
t2.
13.
14.
15.
pedat not depresse&
Spark plug wire Ioose.
Dirty engine air screen/fins.
Dirbj/ctogged muffler.
Looseor damaged wiring.
Carburetor out of adjustment,
Engine valves out of adjustment.
10.
t 1.
t 2.
t3.
14.
t5.
h
Excessive
vibration
!.
2.
Worn, bent or loose blade.
Bent blade mandrel.
3.
Loose/damaged
1.
2.
3.
part(s).
26
Replace blade. Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s). Replace damaged
parts.
POINTS
TROUBLESHOOTING
i
PROBLEM
,,H,I!
i i illl,iT.r_l
ii l llll,
CAUSE
CORRECTION
i
,i
,,11!1
i
r
1.
Faulty operator-safety
!_
2,
Worn, bent or}oose b!ade_
Mower deck not level.
3
4.
Buildup of grass, leaves, and trash under mower.
Bent blade mandret,
5.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
Mower blades will not
rotate
1.
2.
3.
4.
Obstruction in clutch mechanism.
Worn/damaged mower drive belt,
Frozen idter pulfey.
Frozen blade mandrel.
Poor grass discharge
1.
2.
3.
4.
Engine speed too slow.
Travel speed too fast.
Wet grass.
Mower deck not level.
Engine continues to run
when operator leaves seat
with attachment clutch
................
presence control system.
1.
,
ii, r
i
i,i
Check wiring, switches and connections,
If not
corrected, contact an authorized service center/
department.
engaged
Poor cut - uneven
5.
6.
7.
8.
9_
10.
11.
t.
2.
3.
4.
Battery will not charge
Engine "backfires"
when turning engine
"OFF"
t.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Low/uneven tire air pressure.
Worn, bent or loose btade.
Buildup of grass, leaves and trash under mower.
Mower drivebeft worn.
Blades improperly installed.
Improper blades used.
O!ogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
ii ii1,1
Headlight(s) not working
(if so equipped)
2.
3.
4.
5.
i
Repiace blade:. Tighten blade bolt.
Level mower deck.
Clean underside of mower housing.
Replace blade mandrel
Clean around mandrels to open vent hoies.
Remove obstruction.
Replace mower drive belt,
Replace !diet pulley.
Replace blade :mandrel.
Place throttle control in "FAST" position.
Shift to slower speed.
Atlow grass to dry before mowing.
Level mower deck.
Check tires for proper air pressure.
Replace/sharpen btade. Tighten blade bolt.
Clean underside of mower housing.
Replace mower drive belt.
Reinstall blades sharp edge down.
Replace with blades listed in this manual.
Clean around mandrels to open vent holes.
iii ,i,
1.
Switch is "OFF".
1.
Turn switch "ON".
2.
3.
4.
5.
Bulb(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.
2.
3.
4.
5.
Replace bulb(s).
Check/replace light switch.
Check wiring and connections.
Replace fuse.
1,
2.
Bad battery' cell(s),
Poor cabte connections.
t.
2.
Replace battery.
Check/clean all connections.
3.
4.
Faulty regulator (if so equipped).
Faulty alternator.
3.
4.
Replace regulator.
Replace aftemator.
1.
Engine throttle controi not set at "SLOW"
position for 30 seconds before stopping engine.
1.
Move throttle cont[ol to "SLOW" position and allow
to idle for 30 seconds before stopping engine.
27
SERVICE NOTES
28
TRACTOR
-- MODEL NUMBER
917.252502
SCHEMATIC
RED
BATTERY
RED
CY"_
RED
FUSE 30 AMP.
AMMETER
STARTER
BLACK
WHITE
'to
o}
.....
c_ _)G
J
SOLENOID
(_LUTCH / BRAKE
d
(PEDAL UP)
WHfTE
.........
_
w,,TE'_-,t 7,-I
BLACK
SEAT SWITCH
(NOT OCCUPIED)
t
_...... F....
ATT MENT CLUTCH""" 7 _ -G_
-'
I
cl
BLACK
UNIT
CHARGING
SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
'
PLUG
28 VOLTS AC MIN. @ 3600 RPM
{CHARGING
SYSTEM DISCONNECTED)
RED
LIGHTING
SYSTEM
OUTPUT
5 AMP AC @_
I
DIODE
i ALTERNATOR
4-,-
NOTE
I_
-_,
L
J
YOUR TRACTOR IS
j_
" t4 VOLTS AC M[N. @ 3600 RPM (LIGHTS OFF)
EQUIPPED WITH A SPECIAL
I_
HEADLIGHTS
ALTERNATOR SYSTEM.
f _......
t
THE LIGHTS ARE NOT
LL('____
_')_..._B_
CONNECTED TO THE
L-_--[_-L'_
- F
"----J
T -BATTERY, BUT HAVE THEIR
14E-AD[IGH'r
I _,,
1
OWN ELECTRICAL SOURCE.
SWITCH
L_©
O_J
BECAUSE OF THIS, THE
(OFF)
"--_/
BRIGHTNESS OF THE LIGHTS
IGNITION SWITCH
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
POSITION
CIRCUIT
WILL DIM. AS THE ENGINE IS
WIRING INSULATED CLIPS
/_
oFF.......
M; G
SPEEDED UP, THE LIGHTS
ON
B+ L
NOTE: IF WIRING INSULATED
WILL BECOME THEIR BRIGHTEST.
START
B+S+ L
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
--'9_"_
NON*REMOVABLE
-- i_---REMOVABLE
CONNECTIONS
PROPERLY SECURE YOUR WIRING.
CONNECTIONS
29
REPAIR PARTS
TRACTOR
- MODEL NUMBER
917.252502
ELECTRICAL
22
21
26
42
36
36 35
39
45
25
32
30
39
REPAIR PARTS
TRACTOR
- - MODEL NUMBER
917.252502
ELECTRICAL
KEY
NO,
1
2
3
4
6
7
8
9
15
19
20
21
22
24
25
26
28
29
30
31
32
33
34
35
36
38
39
40
4t
42
43
44
45
49
70
PART
NO.
146139
74760412
19091016
10040400
73220400
109238X
144940
109596X
147688
10090400
73350400
136850
4152J
4799J
146147
108824X
4207J
!21305X
144921
140400
141226
140403
!!0712X
108236X
17021008
140336
109553X
146057
71110408
131563
145673
73640400
121433X
11151000
140413
NOTE:
DESCRiPTiON
Battery 12 Volt 25 AMP
Bolt Hex Hd !/4-20unc X 3/4
Washer 9/32 X 5/8 X 16 Ga
Washer Lock Hvy Helical 1/4
Nut Fin Hex 1/4-20 Unc
Tube Plastic 12"
Case Battery
Clamp Hose Olive
Fastner Snapqn
Washer Lock 1/4
Nut Jam Hex I/4-20 Unc
Harness Socket Light W/4152J
Bulb Light #! 156
Cabre Battery 6ga 11" red
Cable Battery 6 Ga W/16 Wir red
Fuse 30 AMP Auto Green
Cable Ground 6ga 12" black
Switch Plunger Nc Gray
Switch Ign 3 pos
Nut ignition
Cover Sw Ignition
Key lgn Molded Craftsman, Delta
Switch Light Btk Blk Red
Bracket Switch Clutch
Screw Tap Hex #10-24unc X 1/2
Bracket Switch Interlock
Switch tntlk CI MWR Cry 4 Term
Harness lgn Dash LT 1 PC Mech 95
Bott Blk Hex 1/4-20unc x 1/2
Cover Terminal Red
Solenoid
Nut Keps Bfk Hex 1/4-20 Uric
Ammeter Rectangular 6 AMP
Washer Lock Internal Tooth 5/8
Harness Engine, B&S/Tec. Dual
AIr component dimensions
1 inch = 25.4 mm
31
given
in U.S. inches
REPAIR PARTS
TRACTOR
CHASSIS
- - MODEL NUMBER
917.252502
AND ENCLOSURES
3O
\
21
5
18
26
25
31
29
14
19
28
26
°t
33
38
34
39
32
26
14
REPAIR PARTS
TRACTOR
CHASSIS
- - MODEL NUMBER
917.252502
AND ENCLOSURES
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
13
14
t5
16
17
18
I9
21
22
24
25
26
27
28
29
30
31
33
34
35
38
39
100
--
PART
NO.
145501
140356
17490612
19131216
146077
145208X016
126842X
126471X
146760X01I
72140608
146956
146961X012
17490608
74180512
73510500
131445X417
126938X
17521312
122933X
124479X
74780616
19131312
73800600
17030814
140135
124029X
109872X417
136619
145244X417
145243X417
72110606
139886
139887
105037X
5479J
NOTE:
DESCRIPTION
Chassis Wldmt 11ga 1995
Drawbar Stretch
Screw Thdrol 3/8-16 x 3/4 Ty-tt
Washer 13/32 X 3/4 X 16 Ga
Bumper Snapqn
Saddle Slkscr Fit Sdl 65 D4360
Shield Ht. Hood KohtiDia Engine
Clip Insulator 406 Mtg Hole
Dash Slkscr 1-pc
Bolt Rdhd Sqnk 3/8-!6unc X t
Panel Dash LH
Panel Slkscr Dash RH
Screw Thdrol 3/8q6 x 1/2 Ty-tt
Screw Mach TRHD 5/16=18 unc x 3/4
Nut Keps 5/! 6-18 Uric
Hood Asm Pnt Slope Weld Ms-417
Bumper Hood
Screw Sltd Hex Hd W/PI Washer
Rivet Ratchet Nylon
Washer Nyron Btk 28 x 75 x 19
Bolt Fin Hex 3/8-I6 unc x I Gr. 5
Washer 13/32 X 13/!6 x 12 Ga
Nut Hex Lock W/Ins. 3/8-! 6 Unc
Screw Spider[ec Hex Hd #8 x 7/8
Grille Grey
Lens Headlight Bar Clear
Fender Pnt LT W/o Shift
Bracket Fender Rep1109873x
Footrest Pnt Lh (Silver)
Footrest Pnt Rh (Silver)
Bolt Rdhd Sht Sqnk 3/8-16 x 3/4
Bracket Asm Pvt LH MWR Rear
Bracket Asm Pvt RH MWR Rear
Strip Foam 18"
Plug Button Blk 359 Dia Choke
All component dimensions
1 inch = 25.4 mm
33
given f[_ U.S. inche
REPAIR PARTS
TRACTOR
- - MODEL NUMBER
917.252502
DRIVE
57
70
12
"4
58
18
5
19
5
18
i
,
A52
/I
30
/
32
32
61
30
52
62
35
77
34
26
27
34
56
REPAIR PARTS
TRACTOR"
:
- MODEL
NUMBER
917,252502
DRIVE
KEY
NO.
1
2
3
4
5
6
7
8
10
1t
!2
13
14
15
18
19
21
22
24
25
26
27
28
29
30
31
32
34
35
36
37
38
39
40
PART
NO.
142603
146682
123666X
12000028
121520X
17490512
130802
131679
76020416
105701X
19151216
74550412
10040400
74780544
74780616
73800600
106933X
130804
73350600
106888X
19131316
76020412
145204
124236X
130807
127275X
74760512
149001
120183X
19211616
1572H
123674X
74760644
4470J
KEY
NO.
DESCRIPTION
Transaxle 6sp Std D4360_79
Spring Return Brake Tia Zinc
Pulley Transaxle 18/20" tires
Ring Retainer # 5100-62
Strap Torque 30 Degrees
Screw Thdro! 5/16-18 X 3/4 TYT
Bracket Saddle Shift T/a
Rod Shf Sdl LY!YT Str BtkZinc
Pin Cotter 1/8 X 1 Cad
Washer Plate Shf 388 Sq Hole
Washer 15/32 X 3/4 X 16ga
Bolt 1/4-28unf Gr8 W!Patch
Washer Lock Hvy Helical 1/4
Bolt Fin Hex 5/16-18unc X 2 75
Bolt Fin Hex 3/8-16unc X 1 Gr. 5
Nut Lock Hex W/Ins. 3/8-16 Unc
Knob Rd 1/2-13 Plstc Thds BIk
Rod Brake Blk Zinc 26 840
Nut Hex Jam 3/8-16 Unc
Spring Rod Brake 2 O0 Zinc
Washer t3/32 X 13/16 X 16 Ga '
Pin Cotter 1/8 X 3/4 Cad
Rod Brake Parking LtiYt
Cap Brake Parking Red
Bracket Mtg Transaxle
Keeper Belt LH LT 14 Ga
Bolt Hex Hd 5/16-18unc X 3/4
Shaft Asm Pedal Foot
Bearing Nylon Blk629 Id
Washer 21/32 X 1 X 16 Ga
Pin Rolt 3/16 X1"
Pulley Idler Flat
Bolt Fin Hex 3/8-16unc X 2-3/4
Spacer Split 395 X 59 Bzp
41
42
44
45
46
47
48
49
50
51
52
53
55
56
57
58
59
81
62
63
64
65
66
70
72
74
75
76
77
78
100
112
PART
NO.
109070X
19131312
105706X
110812X
12000039
127783
123789X
123205X
74760624
73680600
73680500
105710X
105709X
74760620
130801
127274X
140312
17490612
8883R
140186
71170764
10040700
129921
134683
19132012
109502X
121749X
12000001
123583X
121748X
19111216
19091210
NOTE:
35
!i
DESCRIPTION
Keeper Belt Retainer
Washer 13/32 X 13/16 X 12 Ga
Bearing Nyl 503 X 628 X 1 25
Washer Hardened
Ring Klip #t5304-50
Pulley Idler V Groove Plastic
Bellcrank Asm Clutch
Retainer Belt Style Spring
Bolt Hex Hd 3/8-16unc X 1-1/2
Nut Crownlock 3/8-t6 UNC
Nut Crown Lock 5/16-!8
Link Clutch 7 66
Spring Return Clutch 6 75
Bolt Fin Hex 3/8-16 unc x 1-1/4
V-Belt Gd Drive 95 25
Keeper Belt RH LT Pntizinc 16g
Keeper Belt Centerspan
Screw Thdrof 3/8-16x3/4 Ty-tt
Cover Pedal Btk Round
Pulley Eng CI Mech 38deg LTiYT
Bolt Hex 7/t6-20x4 Gr 5
Washer Lock Hvy Hlci Spr 7/16
Keeper Belt Engine LH LT
Guide Belt Mower Drive RH
Washer 13/32 X 1-1/4 X 12 Ga
Spacer Split 80xl 94 Cad/zinc
Washer 25/32 X 1 1/4 X 16 Ga
E-ring #5t 33-75
Key Square 2 0 X 1845/1865
Washer 25/32 X 1-5/8 X 16ga
Washer 11/32 X 3/4 X 16ga
Washer 9/32 X 3/4 X 10 Ga
All component dimensions given in U.S. inches.
1 inch = 25.4 mm
"MODEL
s_!l_._
,/
_
_
40
J
j
/
l
r.
t
•
_4t
s
i
i
f
17
_
3_1
NUMBER
912.252502
REPAIR PARTS
TRACTOR
STEERING
-- MODEL NUMBER
917.252502
ASSEMBLY
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
!5
t6
17
18
19
20
21
22
23
24
25
26
27
28
29
30
32
36
37
38
39
40
41
42
43
46
47
62
PART
NO.
139768
142033
135227
135228
6266H
121748X
19272016
12000029
3366R
130468
10040600
73610600
110438X
74011056
73901000
132624
132614
57079
124035X
t26684X
10040400
71070410
127501
109816X
124036X
126847X
136874
19131416
17490612
76020412
130465
132196
17431008
139769
19133808
7810H
104820X
124417X
121749X
121232X
6855M
149684
NOTE:
DESCRIPTION
Wheel Steering Opp Sears Blk
Axle Asm Front Lt
Spindle Asm Lh
Spindle Asm Rh
Washer Thrust .75 x 1,230
Washer 25/32 x 1-5/8 x I6 Ga.
Washer 27/32 x 1-1/4 x 16 Ga.
RingKlip #T5304-75
Bearing Cot Strg Blk
Link Drag Sol Ball Jt 20,064
Washer Lock Hvy Htcl Spr 3/8
Nut Fin Hex 3/8-24 Unf
Spacer Bearing Axle Front
Bolt, Hex 5/8-11 UNC x 3-1/2
Locknut Flange 5/8-11 UNC
Pin Axle 5/8 x 1,55/t.54 Lg
Shaft Asm Strg 5/8 x 15,19 Lt
Washer Thrust .515 x ,750 x .033
Support Shaft
Washer Shim 1/4 x 5/8 x .062
Washer Lock Hvy Helical 1/4
Screw Hex Socket I/4-20 x 5/8
Shaft Asm Pitman
Nyliner Snap in
Bracket Steering
Bushing Link Drag Blk LR
Gear Sector 22 Teeth
Washer 13/32 x 7/8 x 16 Ga.
Screw Thdrol 3/8-16 x 3/4 TY-TT
Pin Cotter 1/8 x 3/4 Cad
Rod Tie Wire Form 19.75 Mech
Bushing Strg, 5/8 ID Dash
Screw Slftp #10-16 x 1/2 Ty-B
Cap Wheel Steer Opp Sears BIk
Washer 13/32 x 2-3/8 x 8 Ga.
Locknut Center 3/8-24 Unf
Adaptor Wheel Strg..640/.635
ld
Boot Shaft Steering Craftsman
Washer 25/32 x 1-1/4 x 16 Ga.
Cap Spindle Fr Top Blk
Fitting Grease
Steering Assembly
All component dimensions
1 inch = 25.4 mm
37
given
in U.S. inches
REPAIR PARTS
TRACTOR
- - MODEL NUMBER
917.252502
ENGINE
3
72
62
81
-i
I
I
14
16
44
38
78
33
37
40
23
OPTIONAL
EQUIPMENT
Spark Attester
38
REPAIR PARTS
TRACTOR'
- MODEL NUMBER
917.252502
ENGINE
KEY
NO.
PART
NO.
1
2
3
132759
17720410
145294
4
13
14
15
16
23
24
29
3!
32
33
37
38
137348
272293
13280324
13200300
11O5O6OO
128953
17021008
137180
109202X
123549X
123487X
137040
.......
4O
44
46
62
72
78
81
124028X
17490412
19091416
1OO4O50O
71070512
17490620
128861
NOTE:
DESCRIPTION
Control Thich RH Blk Pd115 10
Screw Hex Thd Cut 1/4o20x5/8 T
Engine Asm B&S Dmd.PLSI Dual
13HP Model No 28M707,
Type No.0142-0!
Muffler LT B&S 12/12 5/13 HP
Gasket Eng 1 3t3 Id Tin Plated
Nipple Pipe 3/8 Npt x 3"
Elbow Std 90 Degree 3/8q8 Npt
Washer Lock Ext Tooth 3/8
Shield Heat Browning LT/YT
Screw Tap Hex #10-24 unc X 1/2
Kit Spark Arrestor (Flat Scrn)
Tank Fuel Front 1 25
Cap Asm Fuel Wisym Vented
Clamp Hose BIk
Line Fuel 20"
Ptug Oil Drain (Order From Engine
Manufacturer)
Bushing Snap Nyt Bik Fuel Line
Screw Hexwsh Thdrol 1/4_20 x 3/4
Washer 9/32 x 7/8 x 16 ga
Washer Lock Hvy HIcl Spr 5/16
Screw Hex Hd Cap 5/16-18 X 3/4
Screw Thdrol 3/8-16x1-I/4 TYTT
Nut Flange 1/4-20 Starter Nut
All component dimensions given in U,S. inches
1 inch = 25.4 mm
39
REPAIR PARTS
TRACTOR
- - MODEL NUMBER
917.252502
SEAT ASSEMBLY
17
KEY
NO.
1
2
3
4
5
6
7
8
9
10
12
13
PART
NO.
140122
140551
74760616
19131610
145006
73800600
124!81X
17490616
19131614
140552
121246X
121248X
12
DESCRIPTION
KEY
NO.
Seat
Bracket Pvt St
Bolt Fin Hex 3/8-16unc X 1
Washer Flat 13/32 X 1 X 10 Ga
Clip Push-In Hinged
Locknut Hex WANsh 3/8-15
Spring Seat Cprsn 2 250 BIk Zi
Screw Thdrol 3/8-16 X 1 Ty-tt
Washer 13/32 X 1 X 14 Ga
Pan Seat
14
15
16
17
2!
22
23
24
25
26
Bracket Mounting Switch
Bushing Snap BIk Ny[ 50 ld
NOTE:
40
PART
NO.
72050411
134300
121250X
123976X
139888
73800500
74780814
19171912
127018X
10040800
DESCRIPTION
Bolt Rdhd Sht Nk t/4-20xl-3/8
Spacer Split 28x 96 Yel Zinc
Spring Cprsn 1 27 Bfk Pnt
Nut Lock 1/4 Lge Ffg Gr 5 Zinc
Bolt Shld 5/16-18 Type Tt T R
Nut Lock Hex"W/ins
5/16-18
Bolt Fin Hex 1/2-13 X 7/8 Gr5
Washer 17/32 X 1-3/16 X I2 Ga
Bolt Shoulder 5/16-18 X 62
Washer Lock Hvy Hlct Spr t/2
Al! component dimensions
1 inch = 25.4 mm
given in U,S. inches
REPA|R PARTS
TRACTOR
-- MODEL NUMBER
917,252502
DECALS
7
14
4
14
tt
t7
17
10
16
13
-1
15
18
16
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
PART
NO.
138955
272937
140560
140561
132674
133644
142248
140837
125880X
149516
137537
WHEELS
KEY
NO,
DESCRIPTION
Decal,
Decal
Decat
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Dash lnst Oper English
B&S 13HP lcgold
Hood RH Crafts li Sip LT
Hood LH Crafts li Sip LT
Gd]le LT4000 Craft USA
Malnt Cust Sears Domesti
Side Phi lcgold BIk B & S
Brake Parking Saddle
Fender Craftsman Red
Battery Dngr/Psn Eng Acme
Caution Fender Eng/span
12
13
14
15
!6
17
18
21
-----
PART
NO.
4900J
146046
131473
136832
145245
142251
133179
131265
138311
145247
150296
150297
DESCRIPTION
Decal Clutch/brake English
Decal V-Belt Dr Sch Tractor
Decal Chassis 6s£ 42"
Decal V-Belt Sch
Pad Footrest Rbr Sq Craftsman 95
Decal Ins Hood HP Black
Decal Mower Qc System
Decal Lightbox
Decal Handle Lft Height Adjust
Fastener Pop ]n Footrest
Manual Owners 252501 English
Manual Owners 252501 Spanish
& TIRES
KEY
NO.
PART
NO.
DESCRIPTION
1 59192
Cap Valve Tire
Stem Valve
2 65139
Tire F Ts 15 X 6 0 - 6 Service
3 106222X
4 59904
Tube Front (Service Item Only)
Rim Asm 6" front Sliver Service
5 106732X417
6 278H
Fitting Grease (Front Wheel Only)
7 9040H
Bearing Flange (Front Wheel Only)
Rim Asm 8" rear Silver Service
8 106!08X417
T_re R Ts 18x8 5-8 C Service
9 !24635X
10 7152J
Tube Rear (Service Item Onty)
11 104757X
Cap Hub Axle Blk t 50 X 1 00
-144334
Sealant, Tire (10 oz. Tube)
NOTE: A!l component dimensions given in U.S. inches
1 inch = 25.4 mm
4,10
7
11
\
41
REPAIR PARTS
TRACTOR
- - MODEL NUMBER
917.252502
LIFT
5
3
13
2
!3
19
\
20
13
32
161718
19
15
42
20
REPAIR PARTS
TRACTOR
- - MODEL
NUMBER
917.252502
LIFT
KEY
NO.
1
2
3
4
5
6
7
8
10
1t
12
13
!5
16
17
18
19
20
31
32
PART
NO.
136973
122507X
105767X
12000002
19211621
t20183X
125631X
122365X
122512X
139865
139866
4939M
127218
73350800
130171
73800800
139868
3146R
140302
73540600
NOTE:
DESCRIPTION
Wire Asm Inner W/plunger 17 32
Shaft Asm Lift 9 680
Pin Groove 1 500 Zinc
E Ring #5133-62
Washer Pltd 21/32 X 1 X 21ga
Bearing Nylon BIk 629 td
Grip Handle Fluted Blk
Button Plunger Red
Spring Cprsn 3 750 Oiled
Link Lift LH
[.ink Lift RH
Retainer Spring
Link Front
Nut Jam Hex 1/2-13 Unc
Trunnion BIk Zinc
Nut Lock W/wsh 1/2-13unc
Arm Suspension Rear
Retainer Spring Zinc
Bearing Pvt Lift Spherical
Nut Crowniock 3/8-24
AIJ component dimensions given in U.S. inches
1 inch = 25.4 mm
43
z
'i
REPAIR PARTS
TRACTOR
- - MODEL NUMBER
917.252502
MOWER
76
77
_
67
68
74
92
8
34
33
32
31
21
\
22
23
24
25
26
2
16
28
29
3
\
18
21
6
44
27
REPAIR PARTS
TRACTOR
-- MODEL NUMBER
917.252502
42" MOWER
KEY
NO.
PART
NO.
1
2
3
4
5
6
8
9
10
1I
12
!3
144393
STD533107
138017
138440
STD624008
130832
850857
STD551137
140296
134149
129895
137645
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
40
41
128774
110485X
140329
72110610
7214O5O5
132827
136888
73680500
134753
131267
105304X
123713X
I10452X
130968
19111016
131491
138776
129963
129861
137266
STD533717
133835
131494
19131316
73680600
133551
KEY
NO.
DESCRIPTION
43
44
45
46
48
49
50
51
52
53
54
55
56
58
59
67
68
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
92
--
Mower Housing
Bolt
Bracket Assembly,Sway Bar, Front
Bracket Assembly, Sway Bar
Retainer Spring
Arm, Suspension, Rear
Bolt, Hex 3/8-24 x 1.25 Grade 8
Washer, LOck
Washer, Hardened
Blade, Mulching
Bearing, Bali
Shaft Assembly, Mandrel, Vented
(Includes Key Number 6)
Housing, Mandrel, Vented
Bearing, Ball, Mandrel
Stripper, Vented Mower Deck
Bolt, Carriage 3/8-!6 x 2ol/4
Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder
Baffle, Vortex
Nut, Crowntock 5/16-!8 UNC
Stiffener Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Washer 11/32 x 5/8 x i6 Gauge
Rod, Hinge
Screw Thdrol Hex Head Zinc Mwr
Washer, Spacer
Pulley, Mandrel
Nut, Toplock, Flanged
Bott
Fastner, Christmas Tree
Pulley, Idler, Flat
Washer 13/32 x 13/16 x 16 Ga,
Nut, Crownlock 3/8_16 UNC
Rod, Pivot, with Nibs
PART
NO.
DESCRiPTiON
140083
140088
STD624003
137729
133944
133940
131340
STD54t410
139888
131845
133943
140084
122052X
140086
141043
106932X
144200
142427
131870
127847
121748X
12000029
128903
127845
140334
127498
128759
73350600
14.2028
120958X
144394
72140618
73800600
130794
Rod, Clutch, Secondary, with Nibs
Guard, Mandrel, L.H,
Retainer
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Roller Assembly, Cam Follower
Bolt, Shoulder #10-24 Grade 5
Locknut
Bolt, Shoulder 5/16-I8 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
Spring, Torsion Brakes 42"
Guard, Tuv ldter (94)
Knob, Round 3/8-16 UNC
V-Belt
Rod, Clu:tcb_ Primary, with Nibs
Spring, Return
Arm, Clutch, Secondary
Washer 25/32 x !-5/8 x 16 Gauge
Ring, Klip
Bolt, Shoulder 3/8-16 UNC x 1.44
Keeper, Spring
Arm, Clutch, Primary
Bushing, Large, B[ass
Spring, Mower Clutch
Nut, HexJam 3/8-t6 UNC
Trunnion Adj. 94
Washer Sintered
Keeper Belt Idler Fixed
Bolt Carriage 3/8-16 x 2-1/4
Locknut, Hex W/Wsh 3/8-16 UNC
Mandrel Assembiy (inCludes Key
Numbers 8-10, 12-15, 31 and 32)
145411
Mower DeCk, Complete
Available Muncher Plate Kit not included with tractor:
- - 141112
Mulcher Close-out Plate Kit
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
45
REPAIR PARTS
TRACTOR-DANA
TRANSAXLE
- MODEL
MODEL NUMBER
NUMBER
917.252502
4360-79
21
19
11 +
24
25
29
30
V
¸
31
2G
32
27
33
34
36
35
12
38
9
I
37
19
52
53
13
40
41
42
15
tg
45
55
17
46
47
56
48
57
49
59
56
82
SO
51
55
/
59
60
/
19
63
64
65
68
69
67
43"
72
/
52
66
46
REPAIR PARTS
TRACTOR
DANA TRANSAXLE
KEY PART
NO. NO.
1
2
142671
2274J
3
4
5
6
7
8
9
10
11
12
!3
14
15
16
I7
I8
19
20
21
22
23
24
25
26
27
28
29
30
3t
32
33
34
35
36
37
38
134400
105904X
105905X
138235
134399
134791
138241
142672
134793
142673
t20415X
142674
138234
110078X
105909X
105910X
105911X
142675
138246
138236
73810500
142676
2244J
105916X
120470X
110070X
142677
142681
120405X
108980X
!20406X
134796
105925X
2232J
108978X
110079X
39
40
124639X
120472X
- MODEL
- - MODEL
NUMBER
NUMBER
917.252502
4360-79
KEY PART
NO. NO=
DESCRI_PTION
Housing, Upper
Screw, Self-Tapping, Large
1/4-20 x .734
Ball, Detent
Spring, Detent
Screw, Set
Kit, Shifter Assembly
Boot, Shifter
Screw, Tapping w/Seater
Square Ring
Ring, Retaining
* Assembry, Kit, Shim .625 Shaft
Bearing, Flange
Washer, Plain .632 x 1,38 x .046
Key, Woodruff, #9
AssemMy, Kit, Input Shaft
Pinion, Bevel, 14Teeth
Ring, Retaining
Chain, 24 Pitches
Bearing, Flange
Gear, Spur, 14 Teeth
Collar, Clutch
Assembly, Kit, Clutch Keys
Locknut 5/16-24
Shaft, intermediate
Key, Woodruff, #61
Ring, Retaining
Sprocket, 18 Teeth
Spacer
Gear, Spur, 37Teeth
Gear, Spur, 35Teeth
Gear, Spur, 30 Teeth
Gear, Spur, 25 Teeth
Gear, Spur, 22 Teeth
Gear, Spur, 19 Teeth
Washer, Plain .640 x 1.37 x .061
Washer, Plain .632 x 1o00 x .026
Spacer .630 x 1.00 x .169
Assembly, Gear, Combination of
12 Teeth and 35 Teeth
Shaft, Idler
Spacer .635 x .875 x .755
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
105928X
110084X
134394
!20473X
142678
142679
120407X
106589X
120408X
105937X
2226J
134401
2264J
120474X
110081X
105941X
1!0071X
120952X
110082X
120475X
142680
120961X
7294J
108989X
120953X
120954X
134799
68
69
70
71
138244
108996X
120956X
106596X
72
73
120951X
120416X
*
**
DESCRIPTION
Sprocket, 9 Teeth
Gear, Bevel, 42 Teeth
* Assembly, Kit, Shim .750 Shaft
Shaft, Drive
Gear, Spur, 12 Teeth
Gear, Spur, 15 Teeth
Gear, Spur, 20 Teeth
Gear, Spur, 25 Teeth
Gear, Spur, 28 Teeth
Gear, Spur, 31 Teeth
Washer, Plain .632 x 1.00 x .060
Washeq Neoprene
Washer, Plain .758 x 1.25 × .031
Axle, L.H.
Gear, Miter, 15 Teeth
Ring, Retaining
Gear, Spur, 32 Teeth
Shaft, Cross
Gear, Miter, 15 Teeth
Axle, R.H.
Housing, Lower
Puck, Friction
Disc, Brake
Spacer
Jaw, Brake
Pin, Dowel
Screw, Self-Tapping, Large
5/16-18 x 2.25
Lever, Actuating
Washer, Plain .321 x t.00 x .055
Bracket, Anti-Rotation
Screw, Self*Tapping, Large
5/16-18 x 1.44
Puck, Friction
Grease
Use in combinations to maintain proper clearances
Order Key No. 15
NOTE: AII component dimensions given in U.S. inches
1 inch = 25.4 mm
i:i
47
REPAIR PARTS
BRIGGS
& STRATTON
TRACTOR
-= MODEL NUMBER
ENGINE
NUMBER
- MODEL
28M707,
917.252502
TYPE NUMBER
0142-01
552
306
562
5
3o5
307
383
REQUIRES SPECIAL TOOLS
TO INSTALL. SEE REPAIR
iNSTRUCTION
MANUAL.
\
741
32
22
15
48
REPAIR PARTS
TRACTOR
BRIGGS
& STRATTON
ENGINE
- - MODEL NUMBER
- MODEL
NUMBER
28M707,
917.252502
TYPE
NUMBER
0142-0!
130
95
987 t
634B
52
t64
_123
_I05
REQUIRES SPECIAL TOOLS
TO INSTALL.
SEE REPAIR
INSTRUCTION
MANUAL.
523
445
_-
284
224
_524
535
646 _
_
49
284A
663
REPAIR PARTS
BRMGGS & STRATTON
TRACTOR
-- MODEL NUMBER
ENGINE
NUMBER
- MODEL
28M707,
917.252502
TYPE NUMBER
0142-01
222
240
265
663
601
877
_)
729
%
305
r
_ 78
1044
__
668
@ 7s
304
S
455
334
5O
REPAIR PARTS
TRACTOR
BRtGGS
& STRA_ON
ENGINE.,
- - MODEL NUMBER
MODEL
................
NUMBER
:::j
917.252502
28M707,
TYPE NUMBER
0142=01
..........................
801
783
729A
1090
803
310
544
51
REPAIR PARTS
TRACTOR
BRIGGS
& STRATTON
KEy PART
NO. NO.
1
2
3
5
6
7
8
496413
399265
391086
494240
22963
271866
495735
9
10
11
12
27803
94621
280100
271916
271997
27!996
94622
94239
495162
94196
494238
291675
94624
492326
222698
394661
394662
394663
394664
391780
392331
391781
391782
391783
260924
299691
391286
490348
490469
94671
262246
262247
65906
26828
224502
221596
292260
93630
262248
212897
272465
13
t5
16
18
20
22
23
24
25
26
27
28
29
32
33
34
35
36
37
40
4!
42
45
46
5!
ENGINE
- = MODEL NUMBER
- MODEL NUMBER
917.252502
28M707,
KEY PART
NO. NO.
DESCRIPTION
Cylinder Assembly
Bearing, Cylinder
* Seal, Oil
Head, Cylinder
Washer, Fiat
* Gasket, Cylinder Head
Breather Assembly
(includes Mounting Gasket)
* Gasket, Valve Cover
Screw, Seres
Tube, Breather
* Gasket, Crankcase Cover, 1/64"
* Gasket, Crankcase Cover, .005"
* Gasket, Crankcase Cover, .009"
Screw, Cylinder Head
Plug, Oil Drain
Crankshaft
Key, Timing Gear
Base, Engine
* Seal, Oil
Screw, Sems, Base Mounting
Flywheel
Key, Flywheel
Piston Assembly, Standard Size
Piston Assembly, .010" Oversize
Piston Assembly, .020" Oversize
Piston Assembly, .030" Oversize
Ring Set, Standard Size
Ring Set, Standard Size, Chrome
Ring Set, .010" Oversize
Ring Set, .020" Oversize
Ring Set, .030" Oversize
Lock, Piston Pin
Pin, Piston, Standard Size
Pin, Piston, .005" Oversize
Rod, Connecting
Rod, Connecting, .020" Undersize
Screw, Connecting Rod
Valve, Exhaust
Valve, Intake
Spring, Valve
Spring, Valve
Guard, Flywheel
Retainer, Intake Valve
Rotocoil, Exhaust Valve
Retainer, Rotocoil
Tappet, Valve
Gear, Cam
*** Gasket, Carburetor
52
53
75
78
95
98
104
105
106
108
1t8
121
123
125
127
130
t31
133
!37
138
141
142
147
t64
171
t 87
188
201
209
216
219
222
224
225
227
230
232
240
265
*
**
***
272554
94637
224061
94626
94098
495800
231789
231855
231854
224540
494383
497535
94616
495706
-- 224539
494379
494381
281165
281164
495931
494537
497492
213819
281051
393815
94627
262767
260871
262766
490815
495611
94729
231058
493935
94742
262785
394358
221535
TYPE NUMBER
0142-01
DESCR}PTION
* Gasket, Carburetor
Stud, Carburetor Mounting
Washer, Spring
Screw, Sems
** Screw, Throttle
Screw, Idle Adjust
** Pin, Float Hinge
** Valve, Inlet Needle
** Seat, Inlet
Valve, Choke
Valve, Needle
Carburetor Kit
Screw, Elbow Mounting
Carburetor
** Plug, Welch (Sold in Kit Only)
Valve, Throttle
Shaft, Throttle
Float, Carburetor
***Gasket, Float Bowl
*** Washer, Float Bowl
Shaft, Choke
** Nozzle, Carburetor
** Pilot, Jet
Carburetor, Elbow
Nut, Air Cleaner
Line, Fuel (11" Long, Cut to Suit)
Screw, Sems
Link, Governor
Spring, Governor
Link, Choke
Gear, Governor
Plate, Governor Control
Screw, Hex Head
Crank, Governor
Lever Assembly, Governor
Washer, Governor Crank
Spring, Governor Link
Filter, Fuel
Clamp, Casing
included in Gasket Set (494241)
included in Carburetor Kit (497535)
Included in both Carburetor Kit (497535),
and Carburetor Gasket Set (494385)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
52
REPAIR PARTS
TRACTOR..
BRIGGS
& STRATTON
KEY PART
NO. NO.
284
284A
304
305
306
307
308
309
310
311
332A
333
334
337
346
356
358
363
383
423
445
455
467
468
474
482
510
523
524
525
535
537
544
552
562
592
601
611
614
6t5
618
634
634A
634B
635
646
657
663
94073
94704
496280
94786
224545
94623
491490
497595
497602
497608
94314
492341
93381
802592
93705
494328
494241
19203
89838
94073
493909
222561
493903
224948
393474
93621
497606
495230
68838
496113
272403
281106
497603
231597
92613
231082
93053
494451
93306
93307
262803
281168
491323
398970
66538
224546
93496
94620
ENGINE
- MODEL NUMBER
= MODEL
NUMBER
28M707,
917.252502
TYPE NUMBER
KEY PART
NO. NO.
DESCRIPTION
Screw, Hex Head
Screw, Hex Head
Housing, Blower
Screw, Hex Head
Shield, Cylinder
Screw, Sems
Cover, Cylinder Head
Motor, Starter
Thru Bolt Assembly
Brush Assembly
Nut, Hex
Armature, Magneto
Screw, Sems
Ptug, Spark
Screw, Hex Head
Wire Assembly
Gasket Set
Puller, Flywheel
Wrench, Spark Plug
Screw, Sems
Cartridge, Air Cleaner
Cup, Screen Mounting
Knob, Air Cleaner
Screen, Rotating
Stator, Alternator
Screw, Sems
Starter Drive Group
Dipstick, Oil
* Seal, Oil
"Tube, Oil Filler
Element, Filter
* O-Ring, Air Cleaner
Armature, Starter
Bushing, Governor Crank
Bolt, Governor Lever
Nut, Hex
Clamp, Fuel Pipe
Elbow, Fuel Pipe
Pin, Cotter
Retainer, E-Ring
Spring, Choke Return
** Seal, Choke Shaft
* Seal, Governor
** Washer, Throttle Shaft
Elbow, Spark Plug
Brace, Air Cleaner
Screw, Sems
Screw, Hex Head
668
726
727
729
729A
741
757
758
759
761
783
801
802
803
842
847
851
869
870
871
872
875
877
955
965
975
977
987
1005
1006
1019
1044
1058
1090
280848
392134
490324
281159
225170
262962
213998
399891
298909
94593
280104
394856
497605
497604
270920
496415
221798
261463
213316
261961
231218
281361
494237
393456
94642
94010
494378
494385
28!166
281355
224413
491252
94673
272697
497607
0142-01
DESCRIPTION
Spacer
Gear, Ring
Cover, Starter
Clip, Lead Wire
Retainer, Wire
Gear, Timing
Link, Counterweight
Counterweight Assembly
Pin, Counterweight
Screw, Counterweight
Gear
Cap, Drive
Cap, End
Housing, Starter
*Seat, Cap
Tube Assembly, Oil
Terminal, Ignition Cable
Seat, Intake Valve
Seat, Exhaust Valve
Guide, Exhaust Valve
Guide, intake Valve, Brass
Cover, Air Cleaner
Body, Air Cleaner
Diode Assembly
Screw, Fuel Bowl
Nut, Hex
Bowl, F_oat
Carburetor Gasket Set
** Seal, Throttle Shaft
Fan, Flywheel
Retainer, Fan
Label Kit
Screw, Hex Head
Manual, Owner's
Retainer, Brush
RPM Settings: Low Speed: !900-2100
High Speed: 3000-3200
*
**
***
Included in Gasket Set (494241)
included in Carburetor Kit (497535)
Included in both Carburetor Kit (497535),
and Carburetor Gasket Set (494385)
NOTE: Alt component dimensions given in U.S. inches
t inch = 25.4 mm
53
SERVICE NOTES
54
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HtLL
SiGHTiNG
GUIDE
SIGHT AND HOLD THIS
SKY LINE OR TREE.
!
15 ° MAX.
&
LEVEL WITH
£RnFTSl4RH
S A/RS
OWNER'S
MANUAL
13.0 HP IC
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
MODEL NO.
917.252502
Each tractor has its own modet number.
its own model number.
Each engine has
The model number for your tractor will be found
model plate located under the seat.
on the
The model number for your engine will be found on the
blower housing of the engine.
All parts listed herein may be ordered from any Sears,
Roebuck and Co. Service Center/Department and most Retail Stores.
IF YOU NEED
REPAIR SERVICE
OR PARTS:
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
FOR REPAIR SERVICE, CALL
THIS TOLL FREE NUMBER:
• PRODUCT _ TRACTOR
• MODEL NUMBER - 917.252502
1-800-4-REPAIR
. ENGINE MODEL NO. - 28M707, TYPE NO. 0142-01
(t-800-473-7247)
• PART NUMBER
• PART DESCRIPTION
FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:
1-800-FON-PART
"
(1-800-366-7278)
Your Sears merchandise has added value when you
consider Sears has service units nationwide staffed with
Sears trained technicians..,
professional
technicians
specifically trained to insure that we meet our pledge to
you, we service what we sell,
:OR CONSUMER ASSISTANCE
HOT LINE, CALL THtS
TOLL FREE NUMBER:
1-800-659-5917
150296
06.20.95
Printed in U.S.A.
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