Craftsman 917252502 User Manual TRACTOR Manuals And Guides L0804243

CRAFTSMAN Lawn, Tractor Manual L0804243 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917252502 917252502 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917252502. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

Open the PDF directly: View PDF .
Page Count: 56

®

MODEL NUMBER 917.252502 OWNER'SMANUAL

+Assembly

+Operation

®Customer Responsibilities

+Service and Adjustments

+Repair Parts

_AUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

iMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

o Read, understand, and fofiow all instructions in the manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade,

• Be sure the area is clear of other people before mowing. Stop

machine if anyone enters the area.

= Never carry passengers,

= Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

,Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

- Slow down before turning.

-Never leave a running machine unattended. Aiways turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

• Turn off biades when not mowing.

• Stop engine before removing grass catcher or unclogging

chute.

•Mow only in daylight or good artificial light.

= Do not operate the machine while under the influence of

alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

oUse extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death.

All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it.

DO:

•Mow up and down slopes, not across.

" Remove obstacles such as rocks, tree timbs, etc.

°Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Taft grass can hide obstacles,

•Use slow speed. Choose a!ow gear so that you will not have

to stop or shift while on the slope.

•Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

', Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction.

•Avoid starting or stopping on a slope, ff tires tose traction,

disengage the blades and proceed slowly straight down the

slope.

DO NOT:

°Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhi!l, ifpossible.

•Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction could cause

sliding.

oDo not try to stabilize the machine by putting your foot on the

ground.

•Do not use grass catcher on steep slopes,

ltl, CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keep chiidren out of the mowing area and under the watchfu!

care of another responsible adult.

- Be alert and turn machine off if children enter the area.

- Before and when backing, took behind and down for small

children.

o Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

o Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

2

IV. SERVICE

° Use extra care in handling gasoline and other fuels. They are

flammable and vapors are explosive.

Use onty an approved container.

Never remove gas cap or add fue! with the engine

running. Allow engine to cool before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

° Never run a machine inside a dosed area.

° Keep nuts and bolts, especially Made attachment belts, tight

and keep equipment in good condition.

•Never tamper with safety devices. Check their proper

operation regularly.

°Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage. Allow machine to cool before

storing.

•Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

" Never make adjustments or repairs with the engine running.

° Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary,

° Mower blades are sharp and can cut, Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out im-

portant safety precautions. It means

CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

wire and place wire where it cannot contact

spark plug in order to prevent accidental

starting when setting up, transporting,

adjusting or making repairs.

HH

A WARNING A

The engine exhaust from this product con-

tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department. We have competent, well-

trained technicians and the proper tools to service or repair

this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES".

MODEL

NUMBER 917.252502

SERIAL

NUMBER

DATEOFPURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOUSHOULDRECORDBOTHSERIALNUMBERAND

DATE OF PURCHASE AND KEEPIN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details,

CUSTOMER RESPONSlBIMTIES

- Read and observe the safety rules.

- Fol!ow a regular schedule in maintaining, caring for and

using your tractor.

Foflow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manuat.

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

PRODUCT SPECIFICATIONS

HORSEPOWER: 13,0

GASOLINE CAPACITY 5 QUARTS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3 PINTS

SPARK PLUG: CHAMPION RJ19LM

GAP: .030") STD361458

VALVE CLEARANCE: INTAKE: _005" -.007"

EXHAUST: .009" - ,01 t"

GROUND SPEED (MPH): FORWARD:

1st 1.0

2nd 1.4

3rd 2.1

4t h 3, l

5th 4.0

6th 5.1

REVERSE: 1.6

TIRE PRESSURE: FRONT: t4 PSI

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT. LBS.

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar laws, Federai laws apply on

federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be detective in material or

workmanship.

This Warranty does not cover:

• Expendable items which become worn during normai use, such as blades, spark plugs, air cleaners, belts, etc.

, Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

- Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.

Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in materiat or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRiP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT tS tN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT S PECiF_CAT_ONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-18

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................... 7*9

OPERATION .......................................................... 10-14

MAINTENANCE SCHEDULE ..................................... 15

SERVICE AND ADJUSTMENTS ............................ 19-24

STORAGE ................................................................... 25

TROUBLESHOOTING ........................................... 26-27

REPAIR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS - ENGINE .................................... 48-52

PARTS ORDERING/SERVICE ............... BACK COVER

INDEX

A

Accessories ........................................... 5

Adjustments:

Brake ............................................ 21

Carburetor .................................... 24

Mower

Front-To-Back ......................... 20

Side-To-Side ........................... 20

Throttle Control Cable .................. 24

Air Filter, Engine ............................ 17-18

Air Screen, Engine .............................. 18

Assembly ................................... :........ 7-9

B

Battery:

Charging ....................................... 8

Cieaning ....................................... 17

Installation ...................................... 9

Levels ........................................ 8,16

Preparation .................................... 8

Starting with Weak Battery .......... 22

Storage ........................................ 25

Terminals ..................................... 17

Belt:

Motion Drive

Removal/Replacement ........... 21

Mower Belt(s)

Removal/Replacement ........... 21

Blade:

Sharpening .................................. 16

Replacement ................................ 16

Brake Adjustment ................................ 2t

C

Carburetor Adjustment ........................ 24

Controls, Tractor ................................. 11

Customer Responsibilities ............. 16-18

Engine:

Air Filter .................................... 17

Air Screen ................................ 18

Cooling Fins ............................. 18

Engine Oil ........................... 13,17

Fuel Fitter ................................. ! 8

Spark Plug(s) ........................... t8

Tractor:

Battery ................................. 16-17

Blade ........................................ 16

Lubrication Chart ..................... ! 5

Maintenance Schedule ............ 15

Tire Care .......................... 8,16,22

Transaxle ................................. 17

Cutting Height, Mower ........................ 12

E

Electrical:

Interlocks and Relays .................. 23

Schematic ................................... 29

Wiring Diagram ............................ 30

Engine:

Air Filter ................................... 17-18

Air Screen .................................... 18

Cooling Fins ................................. 18

Oil Change ................................... 17

Oil Level ....................................... 13

Oil Type ................................... t3,17

Preparation .................................. 13

Repair Parts ............................ 48-52

Starting ......................................... 14

Storage ........................................ 25

F

Filter:

Air Filter ........................................ t7

Fuel .............................................. 18

Fuel:

Type ............................................. 14

Storage ........................................ 25

Fuse .................................................... 23

H

Hood Removal/Installation .................. 23

L

Leveling Mower Deck .......................... 20

Lubrication:

Chart ............................................ 15

Engine .......................................... 17

M

Maintenance Schedule ....................... 15

Mower:

Adjustment, Front-to-Back ........... 20

Adjustment, Side-to-Side ............. 20

Blade Replacement ..................... t6

Blade Sharpening ........................ 16

Cutting Height .............................. 12

Installation .................................... 19

Operation ..................................... 13

Removal ....................................... 19

Mowing Tips ........................................ 14

Muffler ................................................. 18

Spark Arrester ........................... 3,40

O

Oil:

Cold Weather Conditions ........ 13,17

Engine .......................................... 17

Storage ........................................ 25

Operation ....................................... 10-t 4

Operating Mower ................................ 13

Options:

Accessories .................................... 5

Spark Arrester ........................... 3,40

P

Parking Brake ................................ 11,t2

Parts Bag .............................................. 6

Paris, Replacement/Repair ............ 30-47

Product Specifications .......................... 3

R

Repair Parts ................................... 30-47

S

Safety Rules .......................................... 2

Seat ....................................................... 8

Service and Adjustments ............... 19-24

Carburetor .................................... 24

Fuse ............................................. 23

Hood Removal/Installation ........... 23

Motion Drive Belt

Removal/Replacement ........... 2 !

Mower Belt(s)

Removal/Replacement ........... 21

Mower Adjustment

Front-to-Back .......................... 20

Side-to-Side ............................ 20

Mower Removal/installation ......... 19

Tire Care .............................. 8,16,22

Slope Guide Sheet .............................. 55

Spark Plug(s) ...................................... 18

Specifications ........................................ 3

Starting the Engine ........................ 13-14

Steering Wheel ................................ 7,22

Stopping the Tractor ........................... 12

Storage ........................... :.................... 25

T

Throttle Control Cable Adjustment ...... 24

Tires ............................................ 8,!6,22

Trouble Shooting Chart .................. 26-27

Transaxle ............................................ 17

4

W

Warranty ................................................. 3

Wiring Diagram ................................... 30

Wiring Schematic ................................ 29

ACCESSORIES AN ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.

Most Sears stores can order these items for you when you provide the modemnumber of your tractor.

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor, Many of these are listed below with brief explanations of how they can help

you. This list was current at the time of publication; however, itmay change in future years _ more attachments may be added, changes

may be made in these attachments, or some may no longer be avaiFable or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2.5-inch steel spikes mounted on 10-inch diameter discs

puncture holes {nsoil at close intervals to let moisture soak in.

Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a

healthier, heater looking lawn. Two Permanex containers hold

30-gallon plastic bags.

BUMPER protects front end of tractor from damage.

CARTS make hauling easy. Variety of sizes available, ptus

accessories such as side panel kits, tool caddy, cart cover,

protective mat and dolly,

CORING AERATOR takes small ptugs out of soil to aliow mois-

ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips. 150 Ib, capacity weight tray,

EASY OIL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters infront of mower deck to reduce

chances of "scalp{ng" on uneven terrain.

GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain. For mower decks not so

equipped.

MULCH RAKEJDETHATCHER loosens soif and flips thatch and

matted leaves to fawn surface for easy pickup. Twenty spring tine

teeth. Usefut to prepare bare areas for seeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL=ACTION

SPRING TINS DETHATCHER covers 36-inch wide path and

tosses thatch into Iarge hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KiT, once installed, lets you

muich, discharge or bag clippings (bagger optional) without

changing blades, For models not equipped as 3-in-1 Convertible

mowers. See "MOWER" in the Repair Parts section of this

manual.

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter wate r-tight drum holds up to 390 lbs. of weight. Rounded

edges prevent harm to'turf. Adjustable scraper automatically

cteans drum.

SNOW BLADEforsnow removal only. 14-inch high,48-inch wide

blade clears 42-inch path when angled ieft or right. Raises, !owers

with side lever. Adjustable skids; replaceable, reversible scraper

bar. (Use with tire chains and wheel weights and/or rear drawbar

weight.)

SNOWTHROWER has 40-inch swath. Drum-typeaugerhandles

powdery and wet/heavy snow. Mounts easily with simple pin

arrangement. Discharge chute adjusts from tractor seat. 6-inch

diameter spout discharges snow t0 to 50 feet. Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight,)

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-vott source. Includes booms for

automatic spraying and hand held wand for spot spraying. Wand

has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and liquid fertilizers,

SPREADER/SESDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de-

icers and sand,

SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue, Tiller has its own built-in

fift and depth contro_ system and does NOT require a sleeve hitch.

Fits any lawn, yard or garden tractor. Simp]y. hook up to the tractor

drawbar and go! Optlonal accessories convert unit for

dethatching, aerating, hitling...without tools.

TiRE CHAINS are heavy duty; cfosely spaced extra-large cross

links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steet

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun

protector in summer. Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top.

VACS for powerful collectlon of heavy grass clippings and leaves.

Optional wand attachment to pick up debris in hard-to-reach

places. VAC/CHIPPSR includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 lb. weight,

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materia]s.

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

0

"_\'\\\_ (2)Sheet

Metal

Screws

#i0q6 x 1/2

(1) L0eknut 3/8-24

(1) Large Flat Washer

(1) ShOulder Bolt 5/16-t8

(1) Hex Bolt 1/2-13 x 1

(1) WaSher 17/32

x 1-3/16 x i2 Gauge

C

(1) Lock Washer i/2

(2) Hex Bolts 1/4-20 x 3/4 (2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

(2) WaShers 9/32 x 5/8 x i6 Gauge

Parts packed separate|y in carton

Steering

Wheel

Seat

Steering

Boot

Video

CasSette

It

t t

tt

I 1

Manual Pa_s Bag

Parts bag contents not shown ful! size

Steering Wheel

Adapter

\\\

Steering

Wheel

Insert

@ teedng

Bushing (2) Keys

Slope Sheet

.................................... _LI I I .... iiii I II1[

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(1) 5/16" wrench (1) 3/4" wrench

(2) 7/16" wrenches Tire pressure gauge

(1) 1/2" wrench Utility knife

(1) 9/16" wrench

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVETRACTOR FROM CARTON

UNPACK CARTON

*Remove all accessible loose parts and parts cartons

from carton (See page 6).

. Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

. Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFFSKID

ATTACH STEERING WHEEL (See Fig. 1)

. Slide the steering bushing over the steering shaft.

- Raise steering shaft forward until screw holes in dash

tine up with steering bushing. Install two (2) sheet

metal screws and tighten securely.

•Position steering boot over steering shaft.

•Place tabs of steering boot over tab slots in dash and

push down to secure.

•Slide steering wheel adapter onto upper steering shaft.

• Position front wheels of the tractor so they are pointing

straight forward.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

• Assemble large flat washer and 3/8-24 locknut and

tighten securely.

= Snap steering wheel insert into center of steering

wheel

.Remove protective plastic from tractor hood and grill.

IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID,

STEERING SHAFT

(SHIPPING POSITION)

FiG, t

TO ROLL TRACTOR OFF SKID (See Fig. 6)

. Raise attachment lift lever to its highest position.

* Release parking brake by depressing clutch/brake

pedal.

. Place gearshift lever in neutral (N) position.

- Rolt tractor backwards off skid.

. Remove banding holding discharge guard up against

tractor.

BLY

CONNECT BATTERY (See Figs. 2 and 3}

CAUTION: Do not short battery termi-

naJs. Before connecting battery, re-

move metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

Remove cardboard packing from seat pan and lift seat

pan to raised position..

- Open battery box door.

•Remove terminaI protective caps and discard.

if this battery is put into service after month and year

indicated on label (label Iocated between terminals)

charge battery for minimum of one hour at 6-10 amps.

.First connect RED battery cable to positive (+) terminal

with hex bolt, flat washer, lock washer and hex nut as

shown. Tighten securely.

•Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer

and hex nut. Tighten securely,

• Close battery box door,

Open battery box door for:

-Inspection for secure connections (to tighten hard-

ware).

• Inspection for corrosion.

•Testing battery.

,Jumping (if required).

•Periodic charging.

POSITIVE

(RED) CABLE

DISCARD

TERMINAL

PROTECT|VE

CAPS

HEX

NUT

LOCK

WASHER

FLAT

WASHER

VENT

(KEEP

CLEAN)

BOLT

,\

NEGATIVE

(BLACK) CABLE

FIG. 2

SEAT

PAN

BOX DOOR

FiG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolt.

Remove cardboard packing on seat pan.

.Place seat on seat pan and assemble shoulder bolt.

= Assemble adjustment bolt, Iockwasherand flat washer

loosely. Do not tighten.

- Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat.

o Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal atl the way

down.

.Get off seat without moving its adjusted position,

= Raise seat and tighten adjustment bott securely.

SEAT

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

BOLT

FLAT WASHER

LOCK WASHER

FiG. 4

8

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

,Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

JCHECKLiST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BESTPERFORMANCEAND SATtSFACTION FROM

THtS QUALITY PRODUCT,

PLEASE REVIEW THE FOLLOWING CHECKLIST:

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled, See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual,

CHECK FOR PROPER POSITION OF ALL

B ELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manuat. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See '_O ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

€' All assembly instructions have been completed.

,/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely.

•/All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

¢" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

v" Check wiring. See that all connections are stilt secure

and wires are properly clamped.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls -their location and

function. Operate them before you start the engine.

v" Be sure brake system is in safe operating condition.

0 ERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

L

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL

(Hydro Models only)

lo

O RATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the ustrat ons w th your tractor to fam ar ze yourse f w th the locations of various controls and adjustments. Save

this manual for future reference.

LIGHT

SWITCH

THROTTLE/

CHOKE

CONTROL

AMMETER IGNITION

SWITCH

ATTACHMENT

CLUTCH LEVER

\\,

N _

t_ /J

LIFT LEVER

PLUNGER

ATTACHMENT

LIFT LEVER

CLUTCH/

BRAKE

PEDAL

MOWER DECK

HEIGHT ADJUSTMENT

POSITIONS

GEARSHIFT

LEVER

FIG. 5

PARKING

BRAKE

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for dectutching and brak-

ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedaI into the

brake position.

GEARSHIFT LEVER: Selects the speed and direction of

tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and

adjust the mower deck or other attachments mounted to

your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the

engine,

AMMETER: Indicates battery charging (+) or discharging

(-).

11

OPERATION

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig, 6)

Your tractor is equipped with an operator presence sensing

switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

,Depress clutch/brake pedal into ful! "BRAKE" position

and hold.

•Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

ATTACHMENT CLUTCH LEVER "DISENGAGED"

"ENGAGED" POSITION POSITION

IGNITION

KEY

THROTTL_CHOKE_

CONTROLLEVER

GEAR-

SHIFT

LEVER

"BRAKE"

POSITION

CLUTCH[BRAKE PEDAL PARKING BRAKE

"DRIVE" POS|TION "DISENGAGED" POSITION

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES

Move attachment ctutch lever to "DISENGAGED '_po-

s{tion_

GROUND DRIVE -

Depress clutch/brake pedal into fult "BRAKE" position.

, Move gearshift lever to neutral (N) position.

ENGINE -

Move throttle control to slow (,_,) position.

NOTE: Failure to move throttle control to slow (,_)

position and allowing engine to idle before stopping may

cause engine to "backfire".

Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

Never use choke to stop engine.

NOTE: Under certain conditions when trac or is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at ful! throttle.

- Operating engine at less than full throttle reduces the

battery charging rate.

Futl throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 6)

The direction and speed of movement is controlled by the

gearshift lever.

,Start tractor with clutch!brake pedal depressed and

gearshift lever in neutral (N) position.

Move gearshift lever to desired position.

Slowly release clutch/brake pedal to start movement,

IMPORTANT: BR}NG TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN "['HE USEFUL LIFE OF YOUR

TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 5)

The position of the attachment tilt lever determines the

cutting height.

•Grasp lift lever.

, Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1-1/2 to 4". The

heights are measured from the ground to the blade tip with

the engine not running, These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed,

- The average lawn should be cutto approximately 2-l/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

12

OPERATION

TO OPERATE MOWER (See Fig. 7)

Your tractor is equipped with an operator presence sens-

ing switch. Any attempt by the operator to leave the seat

with the engine running and the attachment clutch engaged

will shut off the engine.

•Select desired height of cut.

• Start mower blades by engaging attachment clutch

control.

- TO STOP MOWER BLADES -disengage attachment

clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

ATTACHMENT CLUTCH LEVER

"DISENGAGED"POSITION

"ENGAGED"

POS|T_N

ATTACHMENT

LIFT LEVER

HIGH POSITION

DISCHARGE

GUARD

FIG. 7

TO OPERATE ON HILLS

I_h_esgreater than t5 ° and I

I_do not tin're across any slope. |

.Choose the slowest speed before starting up or down

hifls.

-Avoid stopping or changing speed on hills.

•If slowing is necessary, move throttle control lever to

slower position:

• if stopping is absoiutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

•Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart

movement.

• To restart movement, slowly release parking brake and

clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

°Raise attachment lift to highest position with attach-

ment lift control.

• When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on atruck or a traile r, be sure hood isclosed and

securedtotractor. Usean appropriate meansoftying hood

to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 13)

* The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

* Check engine oil with tractor on level ground.

* Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

.For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

°To change engine oil, see the Customer Responsibili-

ties section in this manual.

13

OPERATION

ADD GASOUNE

Fill fuel tank. Use fresh, clean, _egutar unleaded

gasoline. (Use of leaded gasoline will increase carbon

and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP {NSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fueis (called gasohot or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fue! system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run untiI the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fue! tank or permanent

damage may occur.

CAUTION: Flit to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig. 7)

When starting engine for the first time or if engine has run

out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

-Depress clutch/brake pedal and set parking brake.

,Place gearshift lever in neutral (N) position.

, Move attachment clutch to "DISENGAGED" position.

- Move throttle control _ever tO choke (IX) position for

cold engine start. For warm eng ne start, movethrott e

control to fast (,_) positioN.

,Insert key into ignition and turn key clockwise to"START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen

seconds per minute. If engine does not start after

severai attempts, move throttle control to fast (,_)

position, wait a few minutes and try again.

When engine starts, move throttle control to desired

position.

Aflow engine to warm up for a few minutes before

engaging drive or attachments.

NOTE: {f at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

MOWING TiPS

•Tire chains cannot be used when the mower housing

is attached to tractor,

- Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

= The left hand side of mower should be used for trim-

ming.

•Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This will result in a more even distrib{Jtion of

clippings and more uniform cutting.

•When mowing large areas, start by turning to the right

so that clippings will discharge away from Shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 8 ).

• If grass is extremely tall, it should be mowed twice to

reduce toad and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

= Do not mow grass when it is wet. Wet grass will p}ug

mower and teave undesirable clumps. Allow grass to

dry before mowing.

o Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as welt as the quality of cut desired.

• When operating attachments, select a ground speed

that wilt suit the terrain and give best performance of

the attachment being used.

[-- t

C "

FIG. 8

14

......... , J L - •

CUSTOM ESPON BIL ES

MAINTENANCE SCHEDULE

FiLL tN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation

Check Tire Pressure

T Checkf0rLooseFasteners

I Sharpen/Replace Mower Blades

cA Lubrication Chart

T Check BatteP! LeveVRecharge

0 Clean Battery and Terminals

R Check Transaxle Cooling

Adjust Blade Belt(e) Tension

Adjust Motion Drive Belt(s) Tension

Change Engine Oil

_ERV1CE DATES

v" v" ............. i I I ..........,

v" v" I

V" ..... i V', iv'

v'4

v" _v"

v" .... t/ .....

J

v"

Check Engine Oit Level V" V"

v'5

im

E Clean Air Filter

N Clean Air Screen

!G Inspect Muffler/Spark Arrester

Replace Oil Filter (if equipped)

N Clean Engine Cooling Fins

Replace Spark Ptug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

v'2

t _ Change more often when operating under a heavy Load or in high ambient temperatures,

v" v"

........... _#f# ________ _

5- If equipped with adjustable system,

2 _ Service more often when operating in dirty or dusty conditions.

3 If equipped with oiI filter, change oil every 50 hours,

4 - Replace blades more often when mowing in sandy soil.

GENERAL RECONIMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

Atl adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

6-Not required if equipped with maintenance-freebattery.

7 - Tighten front axle pivot bolt to 35 ft,qbs, maximum,

Do not overtighten.

LUBRICATION CHART

Once a year you should replace the spark plug, clean (T) ATTA_

or replace air filter, and check blades and belts for CLUTCH

wear. A new spark plug and clean air filter assure PIVOT(S)

proper air-fuel mixture and help your engine run better

and last longer.

:::::::::::::'-' ENGINE (_)

BEFORE EACH USE

• Check engine oil level.

o Check brake operation.

Check tire pressure.

o Check for loose fasteners,

15

(_SAE 30OR 10W30 MOTOR OIL

(_) GENERAL PURPOSE GREASE

(_ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRi-

CANTS WILL ATTRACT DUST AND DiRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER ESPONSIBILITIES

TRACTOR TO SHARPEN BLADE (See Fig, !0)

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

•Maintain proper air pressure in all tires (See "PROD-

UCT SPECiFICATiONS" on page 3 of this manual).

o Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other haz&rde that may cause tire damage.

Care should be taken to keep the blade balanced. An

unbalanced blade witl cause excessive vibration and even-

tual damage to mower and engine.

, The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

= To check blade balance, you wilt need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with bal-

ancer).

Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

if brade is balanced, it should remain in a horizontal

_osition. If either end of the Made moves downward,

sharpen the heavy end until the Made is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig, 9)

• Raise mower to highest position to allow access to

blades.

• Remove hex bolt, lock washer and flat washer secur-

ing blade.

= Install new or resharpened blade with trailing edge up

towards deck as shown.

Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten belt securety (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

NOTE: We do not recommend sharpening blade - but if

_oudo, be sure the blade is balanced.

BLADE

\

FLAT

LOCK WASHER

MANDREL

ASSEMBLY

1 TRAILING

EDGE UP

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 9

CENTER HOLE

/

/

/

BLADE

J

FIG. 10

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

Keep battery and terminals clean.

-Keep battery botts tight.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

Remove terminal guard.

• Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor,

-Rinse the batten/with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

, Coat terminals with grease or petroleum jelly.

•Reinstall battery (See "CONNECT BATTERY" in the

AssemMy section of this manual).

16

CUSTO RESPONSIBILITI

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF or SG. Selectthe oil's SAE viscosity grade

according to your expected operating temperature.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cotd weather, these multi-viscosity oils

wil! result in increased oil consumption when used above

32°F: Check your engine oil level more frequently to avoid

possible engine damage from running tow on oil.

SAE VISCOSITY GRADES

.20 o 0_ 60 _ 80 _ 100 °

.30 _ .20 _ _10 o 0_ 10° 20 ° 30 _ 40_

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG, 11

Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the

tractor is not used for 25 hours in one year.

Check the crankcase oil tevel before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap!dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 11 and 12)

Determine temperature range expected before oil change.

All oil must meet APt service classification SF or SG,

. Be sure tractor is on level surface.

• Oil will drain more freely when warm.

•Catch oil in a suitable container.

• Remove oil fili cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove drain plug.

= After oil has drained completely, replace oi! drain plug

and tighten securely.

OIL FILL

CAPIDIPSTICK

OlL DRAIN

PLUG

,Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual.

• Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULL" line on dipstick.

AIR FILTER (See Fig. 13)

Your engine will not run properly using a dirty air filter.

Clean the foam pre-deaner after every 25 hours of opera-

tion or every season, Service paper cartridge every 100

hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

•Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

= Wash it in liquid detergent and water.

• Squeeze it dry in a ctean cloth;

. Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

• If very dirty or damaged, replace pre-cleaner.

-Reinstall pre-cleaner over cartridge.

o Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

,Remove cartridge nut.

o Carefully remove cartridge to prevent debris from

entering carburetor. Clean base carefully to prevent

debris from entering carburetor.

• Clean cartridge by tapping gently on flat surface. Ifvery

dirty or damaged, replace cartridge.

• Reinstall cartridge, nut, precteaner, cover and secure

with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE.

KNOB

_ CARTRIDGE

COVER _._'_'_NUT

_PAPER

FOAM /'CARTRIDGE

PRE-CLEANER

FIG. 13

FIG. 12 17

CUSTOMER ESPONSIBILITIES

CLEAN AIR SCREEN (See Fig. 14)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers.

ENGINE COOLING FINS (See Fig. 14)

Remove any dust, dirt or oil from engine cooting fins to

prevent engine damage from overheating.

• Remove screws from blower housing and lift housing

and oil filf tube assembly off engine.

• Cover oil fill opening to prevent entry of dirt.

, Remove the screws securing the starter housing and

lift housing off engine.

• Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins.

• To reassemble, reverse above procedure,

SCREWS

OIL FILL

TUBE

ASSEMBLY

BLOWER HOUSING

AIR SCREEN

SCREWS

SPARK

PLUG

tN-LINE FUEL RLTER (See Fig. 15)

The fue! filter should be replaced once each season. If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

e With engine cool, remove filter and plug fuel line

sections.

Place new fue! filter in position in fuel tine with arrow

pointing towards carburetor.

. Be sure there are no fuel line teaks and clamps are

properly positioned.

, Immediately wipe up any spilled gasoline.

CLAMP

FUEL )__ / / F='-_'-----J'

FILTER ""__j/

FIG. !5

CLEANING

•Clean engine, battery, seat, finish, etc. of a!l foreign

matter,

•Keep finished surfaces and wheels free of all gasoline,

oil, etc.

-Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.

FIG. !4

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and!or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after' every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

18

SERVICE AN ADJUSTMENTS

UH ' ' U = I=""t'=='='='='=="_l=r=

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

oDepress clutch/brake pedal fully and set parking brake.

oPlace gearshift lever in neutral (N) position.

oPlace attachment clutch in "DISENGAGED" position.

=Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

, Disconnect spark p|ug wire from spark plug and place wire where it cannot come in contact with

plug.

= = ,=1= =, ,u,=n ............... I

TO REMOVE MOWER (See Fig: 16)

Mower will be easier to remove from the right side of tractor.

• Place attachment clutch in "DISENGAGED" position.

• Move attachment lift lever forward to lower mower to its

lowest position.

= Roll belt off engine pulley.

° Disconnect clutch rod from clutch lever by removing

retainer spring.

•Disconnect anti-sway bar from chassis bracket by

removing retainer spring.

•Disconnect suspension arms from rear deck brackets

by removing retainer springs.

,Disconnect front links from deck by removing retainer

springs.

° Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR, THE

R.H. AND L.H. SUSPENSION ARMS MUST BE REMOVED

FROM TRACTOR.

TO INSTALL MOWER (See Fig. 16)

-Raise attachment liftlever to its highest position.

- Slide mower under tractor with discharge guard to right

side of tractor.

•Lower lift lever to its lowest position.

°Install mower in reverse order of removal instructions.

CLUTCH LEVER

CLUTCH

RETAINER

SUSPENSION ENGINE

RETAINER

SPRING

ANTI-SWAY BAR RETAINER

SPRINGS

(BOTH SIDES)

FIG. 16

19

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are propedy inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual).

If tires are over or undednflated, you will not properly adjust

your mower.

SiDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)

Raise mower to its highest position.

, At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground. Distance"A" on

both sides of mower should be the same or within 1/4'

of each other.

, If adjustment is necessary, make adjustment on one

side of mower only.

- To raise one side of mower, tighten lift link adjustment

nut on that side,

, To lower one side of mower, loosen lift fink adjustment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower

height about 1/8".

• Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE

OF MOWER TO OF MOWER TO

GROU__D

GROUND LINE

F_G. 17

SUSPENSION

ARM

LiFT LINK

ADJUSTMENT NUT

FIG. t 8

FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL ST'AY LEVEL SIDE-TO-

SIDE.

To obtain the best cutting results, the m'_wer housing

should be adjusted so that the front is approximately 1/4" to

3/4" lower than the rear when the mower is in its highest

position.

Check adjustment on right side of tractor. Measure dis-

tance "D" directly in front and behind the mandrel at bottom

edge of mower housing as shown.

= Before making any necessary adjustments, check that

both front links are equa! in length. Both links Should be

approximately 10-3/8.

• If links are not equal in length, adjust one link to same

length as other link.

To lower front of mower loosen nut "E" on both front

links an equal number of turns.

• When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both front

links.

To raise front of mower, loosen nut"F" from trunnion on

both front links. Tighten nut "E" on both front links an

equal number of turns.

o When distance "D" is !/4" to 3/4" lower at front than

rear, tighten nut"F" against trunnion on both front links.

Recheck side-to-side adjustment.

FiG. 19

BOTH FRONT LINKS MUST BE EQUAL iN LENGTH

____._ 1 _t_ II_[_ } NUT"E"

NUT 'F"_'

FRONT LINKS TRUNNION

20 FiG. 20

SERVICE AN ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 21)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

* Remove mower from tractor (See "TO REMOVE

MOWER" in this section of this manual).

-Work belt off both mandrel pulleys and idler pulleys,

,, Pull belt away from mower.

BELT INSTALLATION -

,Install new belt in reverse order of removal.

-Make sure belt is in all pulley grooves and inside all belt

guides.

,Install mower in reverse order of removal instructions.

i

WITH PARKING BRAKE "ENGAGED"

NUT "A"

JAM NUT

FIG. 22

OPERATING

ARM

MANDREL IDLER

PULLEY PULLEYS

iii

MANDREL

PULLEY

FIG. 21

TO ADJUST BRAKE (See Fig. 22)

Your tractor is equipped with an adjustat_le brake system

which is mounted on the right side of the't_ansaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

-Depress clutch/brake pedal and engage parking brake.

°Measure distance between brake operating arm and

nut "A" on brake rod.

Ifdistance is other than 1-1/2", loosen jam nut and turn

nut "A" until distance becomes 1-1/2". Retighten jam

nut against nut "A".

Road testtractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service center/department.

TO REPLACE MOTION DRIVE BELT

(See Fig. 23)

Park the tractor on level surface. Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest,

-Remove mower (See "TO REMOVE MOWER" in this

section of this manual.)

- Remove upper belt keeper.

= Remove belt from Stationary idler and clutching idler.

•Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers.

,Pull belt toward front of tractor and remove downwards

from around engine pulley:

oInstall new belt by reversing above procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS.

LOCATOR

IDLER

IPPER BELT

KEEPER

IDLER

l PULLEY

{

z

21 FIG. 23

SERVICE AND ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheets are positioned straightforward, remove steer-

mg wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE-IN!CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has Occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 24)

o Block up axle securely.

.Remove axte cover, retaining ring and washersto allow

wheel removal (rear wheel contains a square key - Do

not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

- Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover,

WASHERS

RETAINING

RING

AXLE COVER

FiG. 24

TO START ENGaNE WSTH A WEAK BATTERY

See Fig, 25)

_[_ at__ep sparks_-flame I

_a_s away from bat-

te__p otection I

If your battery is too weak to start the engine, it should be

recharged. If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR _SEQUIPPEDWlTH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

Connect each end of the RED cable to the POSITIVE

(+) terminaf of each battery, taking care not to short

against chassis.

.Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

*Connect the other end of the BLACK cable to good

CHASSIS G ROUND, away from fuel tank and battery,

TO REMOVE CABLES, REVERSE ORDER -

.BLACK cable first from chassis and then from the fully

charged battery.

.RED cable last from both batteries.

POSITIVE TERMINAL NEGATIVE TERMINAL

CHARGED

BATTERY

POSITIVE TERMINAL NEGATIVE TERMINAL

FIG, 25

22 •

SERVICE AND ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

.Raise hood. ::

• Pull bulb holder out Of the hole in the backside Of the

grill.

.Replace bulb in holder and p_sh bulb holder securely

back into the hole in the backside of the grill.

° Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive4ype plUg-in fuse. The

fuse holder is located behind the dash.

..................... = • - i 'n.,=lM= =' == '

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 26)

•Raise hood,

• Unsnap headlight wire connector.

•Stand in front of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor,

• To replace, reverse above procedures.

,'L, ,*, ,,,,

HOOD

FIG. 26

23

SERVICE AND ADJUSTMENTS

ENGINE

L

TO ADJUST THROTTLE CONTROL CABLE

(See Fig, 27)

The throttle control has .been preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before loosening cable. ]f adjustment is

necessary, proceed as f0}lows:

•With engine not running, move throttle control lever

from slow (,,_h.) to choke ( X ) position. Slowty move

ever from choke (",I) to fast (,f_) pos t on.

= Checkthatho]es"A,_ingovernorcontrolleverandhole

in governor pJate Jine-up. If holes "A" are not aligned,

Joosen clamp screw and move throttle cable until holes

are aligned. Tighten clamp screw securely.

GOVERNOR GOVERNOR

CONTROL LEVER CONTROL PLATE

\

\\

THROTTLE

CABLE

HOLES "A" CLAMP

SCREW

FIG. 27

TO ADJUST CARBURETOR (See Fig. 28)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust-

ment may be required to compensate for differences infuel,

temperature, altitude or toad. ff the carburetor does need

adjustment, proceed as fo{lows:

In general, turning idie mixture valve in (c!ockwise) de-

creases the supply of fuel to the engine giving a leaner fue!/

air mixture. Turning the idle mixture valve out (counter-

clockwise) increases the supply of fuel to the engine giving

a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT,

PRELIMINARY SETTING -

Air cleaner assembly must be assembled to the carbu-

retor when making carburetor adjustments.

• Be sure the throttle control cable is adjusted properly

(see above).

With engine off turn idle mixture valve in (clockwise)

closing it finger tight and then turn out (counterclock-

wise) 1 fullturn.

FINAL SETTING -

Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion

control lever in neutra_l(N) position.

. Move throttle control iever to slow (,_) position. With

finger, rotate and hold throttle lever against idle speed

screw. Turn idle speed screw to attain i750 RPM.

, While still holding throttle lever against idle speed

screw, turn idle mixture valve in (ClOCkwise) until en-

gine begins to die and then turn out (counterclockwise)

until engine runs rough. Turn valve to a point midway

between those two positions. Release throttle lever.

ACCELERATION TEST o

- Move throttle control lever from slow (,.g_) to fast (,_)

position. If engine hesitates or dies, turn idle mixture

valve out (counterclockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until engine acceler-

ates smoothly.

High speed stop is factory adjusted. Do not adjust -

damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED

H_GH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

THROTTLE IDLE SPEED

LEVER SCREW

IDLE MIXTURE

VALVE

FIG. 28

24'

STORAGE

Immediately prepare your tractor for Storage at the end of

the season or if the tractor wilt not be used for 30 days or

more.

_'i CAUTION: Never sto_

igasoline in the tank inside a building

I where fumes may reach an open flame

| or spark. Allow the engine to cool

mbefore storing in any enclosure. J

TRACTOR

Remove mower from tractor for winter storage_ When

mower is to be stored for a period of time, clean it thor-

oughly, remove atl dirt, grease, leaves, etc. Store in a

clean, dry area.

, Clean entire tractor (See"CLEANING" inthe Customer

Responsibilities section of this manual).

•Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).

• Lubricate as shown in the Customer Responsibilities

section of this manual.

• Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

, Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

= Fully'charge the battery for storage.

•After a period of time in storage, battery may require

recharging.

o To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

•After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

•Be sure battery drain tube is securely attached.

If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEROSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.

, Drain the fuel tank,

•Start the engine and let it run until the fuel lines and

carburetor are empty.

, Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

,Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

containerl Always follow the mix ratio found on stabilizer

container_ Run engine at least 10 minutes after adding

Stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tankand carburetor if using fuel stabilizer.

ENGINE OiL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDERS

,Remove spark plug(s).

° Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn igfiition key to "START" position for afew seconds

to distribute oil:

° Replace with new spark plug(s).

OTHER

-Do not store gasoline from one season to another.

o Replace your gasoline can if your can starts to rust,

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVERTRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

25

TRO LESHOOTING POINTS

PROBLEM

Will not start

Hard to start

Engine wilt not turn over

CAUSE

1, Out of fuel.

2. Engine not "CHOKED" properly.

3. Engine flooded.

4, Bad spark plug.

5, Dirty air filter,

6, Dirty fuel filter,

7. Water in fuel,

8: Loose or damaged widng,

9, Carburetor out of adjustment,

!0. Engine valves out of adjustment.

Engine clicks but will not

start

Loss of power

h

Excessive vibration

1; Dirtyairfi_ter.

2. Bad spark ptug.

3, Weak or dead battery:

4: Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Clutch/brake pedat not depresse&

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. FauIty solenoid or starter.

9. Faulty operator presence switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too fast.

2. Throttle in "CHOKE" position_

3. Build-up of grass, leaves and trash under mower.

4. Dirtyair filter.

5. Low oil levetididy oil.

6. Fauky spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel

10. Spark plug wire Ioose.

11. Dirty engine air screen/fins.

t2. Dirbj/ctogged muffler.

13. Looseor damaged wiring.

14. Carburetor out of adjustment,

15. Engine valves out of adjustment.

!. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

CORRECT|ON

1. Fill fueitank.

2. See "TO START ENGINE" in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air fiIter.

6. Replace fuel filter.

7. Drain fuel tank and carburetor, refitt tank with fresh

gasoline and replace fuel filter.

8. CheckatJ wiring.

9. Contact an authorized service center/department.

10. Contact an authorized service center/department.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or reptace battery.

4. Replace rue{ filter

5. Drain fue! tank and refill with fresh gasoline.

6. Check all wiring.

7. Contact an authorized service center/department.

8. Contact an authorized service center/department.

1. Depress clutch/brake pedal.

2. Disengage attachment ctutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact an authorized service center/department.

t. Recharge or replace batter,/.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

1. Set in "Higher Cut" position/reduce speed.

2. Adjust throttle control

3. Clean underside of mower housing.

4. C_eanirepiace air fi_ter.

5. Check oi_leve_ichange oil

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill with fresh gasofine.

9. Drain fuel tank and Carburetor, refill tank with fresh

gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.

t 1. Clean engine air screen/fins.

t 2. Clean/replace muffler.

t3. Check all wiring.

14. Contact an authorized service center/department.

t5. Contact an authorized service center/department.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts.

26

TROUBLESHOOTING

PROBLEM

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poor cut - uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery will not charge

Engine "backfires"

when turning engine

"OFF"

POINTS

i,,H,I! i i illl,iT.r_l ii l llll, ................

CAUSE CORRECTION ,

i ii, r i i,i

i,i ,,11!1 r

1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections, If not

corrected, contact an authorized service center/

department.

!_ Worn, bent or}oose b!ade_

2, Mower deck not level.

3 Buildup of grass, leaves, and trash under mower.

4. Bent blade mandret,

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt,

3. Frozen idter pulfey.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose btade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drivebeft worn.

9_ Blades improperly installed.

10. Improper blades used.

11. O!ogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

ii ii1,1

1. Switch is "OFF".

2. Bulb(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1, Bad battery' cell(s),

2. Poor cabte connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

1. Engine throttle controi not set at "SLOW"

position for 30 seconds before stopping engine.

Repiace blade:. Tighten blade bolt.

Level mower deck.

Clean underside of mower housing.

Replace blade mandrel

Clean around mandrels to open vent hoies.

Remove obstruction.

Replace mower drive belt,

Replace !diet pulley.

Replace blade :mandrel.

Place throttle control in "FAST" position.

Shift to slower speed.

Atlow grass to dry before mowing.

Level mower deck.

Check tires for proper air pressure.

Replace/sharpen btade. Tighten blade bolt.

Clean underside of mower housing.

Replace mower drive belt.

Reinstall blades sharp edge down.

Replace with blades listed in this manual.

Clean around mandrels to open vent holes.

2.

3.

4.

5.

t.

2.

3.

4.

t.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

i iii ,i,

1. Turn switch "ON".

2. Replace bulb(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

t. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace aftemator.

1. Move throttle cont[ol to "SLOW" position and allow

to idle for 30 seconds before stopping engine.

27

SERVICE NOTES

28

TRACTOR -- MODEL NUMBER 917.252502

SCHEMATIC

RED

BATTERY

AMMETER

)G

RED

WHITE

CY"_

FUSE 30 AMP.

'to o}

c_ _-

(_LUTCH d

/BRAKE

(PEDAL UP)

BLACK

BLACK

..... J

SOLENOID

RED

STARTER

BLACK

WHfTE

SEAT SWITCH

......... _ (NOT OCCUPIED)

w,,TE'_-,t 7,-I t _...... F.... '

ATT MENT CLUTCH""" 7 _ -G_ -'

I

cl UNIT PLUG

CHARGING SYSTEM OUTPUT

3 AMP DC @ 3600 RPM 28 VOLTS AC MIN. @ 3600 RPM

{CHARGING SYSTEM DISCONNECTED)

RED

IGNITION SWITCH

POSITION CIRCUIT

oFF....... M; G

ON B+ L

START B + S + L

LIGHTING SYSTEM I

OUTPUT DIODE i ALTERNATOR

5 AMP AC @_ 4-,-

NOTE I_ -_, L J

YOUR TRACTOR IS j_ " t4 VOLTS AC M[N. @ 3600 RPM (LIGHTS OFF)

EQUIPPED WITH A SPECIAL I_ HEADLIGHTS

ALTERNATOR SYSTEM. f _...... t

THE LIGHTS ARE NOT LL('____ _')_..._B_

CONNECTED TO THE L-- _--[_-L'_ - F "----J T--

BATTERY, BUT HAVE THEIR 14E-AD[IGH'r I _,, 1

OWN ELECTRICAL SOURCE. SWITCH L_© O_J

BECAUSE OF THIS, THE (OFF) "--_/

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

--'9_"_ NON*REMOVABLE --

CONNECTIONS i_---- REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS /_

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

29

REPAIR PARTS

TRACTOR - MODEL NUMBER 917.252502

ELECTRICAL

21

22

26

42

36

36 35

39

45 25 32

39

30

REPAIR PARTS

TRACTOR --MODEL NUMBER 917.252502

ELECTRICAL

KEY PART

NO, NO. DESCRiPTiON

1 146139

2 74760412

3 19091016

4 10040400

6 73220400

7 109238X

8 144940

9 109596X

15 147688

19 10090400

20 73350400

21 136850

22 4152J

24 4799J

25 146147

26 108824X

28 4207J

29 !21305X

30 144921

31 140400

32 141226

33 140403

34 !!0712X

35 108236X

36 17021008

38 140336

39 109553X

40 146057

4t 71110408

42 131563

43 145673

44 73640400

45 121433X

49 11151000

70 140413

Battery 12 Volt 25 AMP

Bolt Hex Hd !/4-20unc X 3/4

Washer 9/32 X 5/8 X 16 Ga

Washer Lock Hvy Helical 1/4

Nut Fin Hex 1/4-20 Unc

Tube Plastic 12"

Case Battery

Clamp Hose Olive

Fastner Snapqn

Washer Lock 1/4

Nut Jam Hex I/4-20 Unc

Harness Socket Light W/4152J

Bulb Light #! 156

Cabre Battery 6ga 11" red

Cable Battery 6 Ga W/16 Wir red

Fuse 30 AMP Auto Green

Cable Ground 6ga 12" black

Switch Plunger Nc Gray

Switch Ign 3 pos

Nut ignition

Cover Sw Ignition

Key lgn Molded Craftsman, Delta

Switch Light Btk Blk Red

Bracket Switch Clutch

Screw Tap Hex #10-24unc X 1/2

Bracket Switch Interlock

Switch tntlk CI MWR Cry 4 Term

Harness lgn Dash LT 1 PC Mech 95

Bott Blk Hex 1/4-20unc x 1/2

Cover Terminal Red

Solenoid

Nut Keps Bfk Hex 1/4-20 Uric

Ammeter Rectangular 6 AMP

Washer Lock Internal Tooth 5/8

Harness Engine, B&S/Tec. Dual

NOTE: AIr component dimensions given in U.S. inches

1 inch = 25.4 mm

31

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252502

CHASSIS AND ENCLOSURES

3O

\

31

14

21

26 25

5

18

19

29

26

33

28

°t

38 34

39 26 14

32

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252502

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 145501

2 140356

3 17490612

4 19131216

5 146077

6 145208X016

7 126842X

8 126471X

9 146760X01I

10 72140608

11 146956

13 146961X012

14 17490608

t5 74180512

16 73510500

17 131445X417

18 126938X

I9 17521312

21 122933X

22 124479X

24 74780616

25 19131312

26 73800600

27 17030814

28 140135

29 124029X

30 109872X417

31 136619

33 145244X417

34 145243X417

35 72110606

38 139886

39 139887

100 105037X

-- 5479J

NOTE:

Chassis Wldmt 11ga 1995

Drawbar Stretch

Screw Thdrol 3/8-16 x 3/4 Ty-tt

Washer 13/32 X 3/4 X 16 Ga

Bumper Snapqn

Saddle Slkscr Fit Sdl 65 D4360

Shield Ht. Hood KohtiDia Engine

Clip Insulator 406 Mtg Hole

Dash Slkscr 1-pc

Bolt Rdhd Sqnk 3/8-!6unc X t

Panel Dash LH

Panel Slkscr Dash RH

Screw Thdrol 3/8q6 x 1/2 Ty-tt

Screw Mach TRHD 5/16=18 unc x 3/4

Nut Keps 5/! 6-18 Uric

Hood Asm Pnt Slope Weld Ms-417

Bumper Hood

Screw Sltd Hex Hd W/PI Washer

Rivet Ratchet Nylon

Washer Nyron Btk 28 x 75 x 19

Bolt Fin Hex 3/8-I6 unc x I Gr. 5

Washer 13/32 X 13/!6 x 12 Ga

Nut Hex Lock W/Ins. 3/8-! 6 Unc

Screw Spider[ec Hex Hd #8 x 7/8

Grille Grey

Lens Headlight Bar Clear

Fender Pnt LT W/o Shift

Bracket Fender Rep1109873x

Footrest Pnt Lh (Silver)

Footrest Pnt Rh (Silver)

Bolt Rdhd Sht Sqnk 3/8-16 x 3/4

Bracket Asm Pvt LH MWR Rear

Bracket Asm Pvt RH MWR Rear

Strip Foam 18"

Plug Button Blk 359 Dia Choke

All component dimensions given f[_ U.S. inche

1 inch = 25.4 mm

33

REPAIR PARTSTRACTOR --MODEL NUMBER 917.252502

DRIVE

57

12

"4

i A52 30

,/I / 32

61

77

18 5

58

19

32 30

52

5

18

62

35

34

70 56

26

27

34

REPAIR PARTS :

TRACTOR" -MODEL NUMBER 917,252502

DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 142603 Transaxle 6sp Std D4360_79 41 109070X

2 146682 Spring Return Brake Tia Zinc 42 19131312

3 123666X Pulley Transaxle 18/20" tires 44 105706X

4 12000028 Ring Retainer # 5100-62 45 110812X

5 121520X Strap Torque 30 Degrees 46 12000039

6 17490512 Screw Thdro! 5/16-18 X 3/4 TYT 47 127783

7 130802 Bracket Saddle Shift T/a 48 123789X

8 131679 Rod Shf Sdl LY!YT Str BtkZinc 49 123205X

10 76020416 Pin Cotter 1/8 X 1 Cad 50 74760624

1t 105701X Washer Plate Shf 388 Sq Hole 51 73680600

!2 19151216 Washer 15/32 X 3/4 X 16ga 52 73680500

13 74550412 Bolt 1/4-28unf Gr8 W!Patch 53 105710X

14 10040400 Washer Lock Hvy Helical 1/4 55 105709X

15 74780544 Bolt Fin Hex 5/16-18unc X 2 75 56 74760620

18 74780616 Bolt Fin Hex 3/8-16unc X 1 Gr. 5 57 130801

19 73800600 Nut Lock Hex W/Ins. 3/8-16 Unc 58 127274X

21 106933X Knob Rd 1/2-13 Plstc Thds BIk 59 140312

22 130804 Rod Brake Blk Zinc 26 840 81 17490612

24 73350600 Nut Hex Jam 3/8-16 Unc 62 8883R

25 106888X Spring Rod Brake 2 O0Zinc 63 140186

26 19131316 Washer t3/32 X 13/16 X 16 Ga' 64 71170764

27 76020412 Pin Cotter 1/8 X 3/4 Cad 65 10040700

28 145204 Rod Brake Parking LtiYt 66 129921

29 124236X Cap Brake Parking Red 70 134683

30 130807 Bracket Mtg Transaxle 72 19132012

31 127275X Keeper Belt LH LT 14 Ga 74 109502X

32 74760512 Bolt Hex Hd 5/16-18unc X 3/4 75 121749X

34 149001 Shaft Asm Pedal Foot 76 12000001

35 120183X Bearing Nylon Blk629 Id 77 123583X

36 19211616 Washer 21/32 X 1 X 16 Ga 78 121748X

37 1572H Pin Rolt 3/16 X1" 100 19111216

38 123674X Pulley Idler Flat 112 19091210

39 74760644 Bolt Fin Hex 3/8-16unc X 2-3/4

40 4470J Spacer Split 395 X 59 Bzp

Keeper Belt Retainer

Washer 13/32 X 13/16 X 12 Ga

Bearing Nyl 503 X 628 X 1 25

Washer Hardened

Ring Klip #t5304-50

Pulley Idler V Groove Plastic

Bellcrank Asm Clutch

Retainer Belt Style Spring

Bolt Hex Hd 3/8-16unc X 1-1/2

Nut Crownlock 3/8-t6 UNC

Nut Crown Lock 5/16-!8

Link Clutch 7 66

Spring Return Clutch 6 75

Bolt Fin Hex 3/8-16 unc x 1-1/4

V-Belt Gd Drive 95 25

Keeper Belt RH LT Pntizinc 16g

Keeper Belt Centerspan

Screw Thdrof 3/8-16x3/4 Ty-tt

Cover Pedal Btk Round

Pulley Eng CI Mech 38deg LTiYT

Bolt Hex 7/t6-20x4 Gr 5

Washer Lock Hvy Hlci Spr 7/16

Keeper Belt Engine LH LT

Guide Belt Mower Drive RH

Washer 13/32 X 1-1/4 X 12 Ga

Spacer Split 80xl 94 Cad/zinc

Washer 25/32 X 1 1/4 X 16 Ga

E-ring #5t 33-75

Key Square 2 0 X 1845/1865

Washer 25/32 X 1-5/8 X 16ga

Washer 11/32 X 3/4 X 16ga

Washer 9/32 X 3/4 X 10 Ga

NOTE: All component dimensions given in U.S. inches.

1 inch = 25.4 mm

35 !i

J

j /

s_!l_._ _ _ 3_1

,/ _ 40

l

"MODEL NUMBER 912.252502

t_4t

r. •

s

i i

f

17

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252502

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768

2 142033

3 135227

4 135228

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 130468

11 10040600

12 73610600

13 110438X

14 74011056

!5 73901000

t6 132624

17 132614

18 57079

19 124035X

20 t26684X

21 10040400

22 71070410

23 127501

24 109816X

25 124036X

26 126847X

27 136874

28 19131416

29 17490612

30 76020412

32 130465

36 132196

37 17431008

38 139769

39 19133808

40 7810H

41 104820X

42 124417X

43 121749X

46 121232X

47 6855M

62 149684

Wheel Steering Opp Sears Blk

Axle Asm Front Lt

Spindle Asm Lh

Spindle Asm Rh

Washer Thrust .75 x 1,230

Washer 25/32 x 1-5/8 x I6 Ga.

Washer 27/32 x 1-1/4 x 16 Ga.

RingKlip #T5304-75

Bearing Cot Strg Blk

Link Drag Sol Ball Jt 20,064

Washer Lock Hvy Htcl Spr 3/8

Nut Fin Hex 3/8-24 Unf

Spacer Bearing Axle Front

Bolt, Hex 5/8-11 UNC x 3-1/2

Locknut Flange 5/8-11 UNC

Pin Axle 5/8 x 1,55/t.54 Lg

Shaft Asm Strg 5/8 x 15,19 Lt

Washer Thrust .515 x ,750 x .033

Support Shaft

Washer Shim 1/4 x 5/8 x .062

Washer Lock Hvy Helical 1/4

Screw Hex Socket I/4-20 x 5/8

Shaft Asm Pitman

Nyliner Snap in

Bracket Steering

Bushing Link Drag Blk LR

Gear Sector 22 Teeth

Washer 13/32 x 7/8 x 16 Ga.

Screw Thdrol 3/8-16 x 3/4 TY-TT

Pin Cotter 1/8 x 3/4 Cad

Rod Tie Wire Form 19.75 Mech

Bushing Strg, 5/8 ID Dash

Screw Slftp #10-16 x 1/2 Ty-B

Cap Wheel Steer Opp Sears BIk

Washer 13/32 x 2-3/8 x 8 Ga.

Locknut Center 3/8-24 Unf

Adaptor Wheel Strg..640/.635 ld

Boot Shaft Steering Craftsman

Washer 25/32 x 1-1/4 x 16 Ga.

Cap Spindle Fr Top Blk

Fitting Grease

Steering Assembly

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

37

REPAIR PARTS

TRACTOR --MODEL NUMBER 917.252502

ENGINE

44

33

37

40

OPTIONAL EQUIPMENT

Spark Attester

14

3

72

62

81

-i

I

I

16

38 78

23

38

REPAIR PARTS

TRACTOR' - MODEL NUMBER 917.252502

ENGINE

KEY PART

NO. NO. DESCRIPTION

1 132759

2 17720410

3 145294

4 137348

13 272293

14 13280324

15 13200300

16 11O5O6OO

23 128953

24 17021008

29 137180

3! 109202X

32 123549X

33 123487X

37 137040

38 .......

4O 124028X

44 17490412

46 19091416

62 1OO4O50O

72 71070512

78 17490620

81 128861

NOTE:

Control Thich RH Blk Pd115 10

Screw Hex Thd Cut 1/4o20x5/8 T

Engine Asm B&S Dmd.PLSI Dual

13HP Model No 28M707,

Type No.0142-0!

Muffler LT B&S 12/12 5/13 HP

Gasket Eng 1 3t3 Id Tin Plated

Nipple Pipe 3/8 Npt x 3"

Elbow Std 90 Degree 3/8q8 Npt

Washer Lock Ext Tooth 3/8

Shield Heat Browning LT/YT

Screw Tap Hex #10-24 unc X 1/2

Kit Spark Arrestor (Flat Scrn)

Tank Fuel Front 1 25

Cap Asm Fuel Wisym Vented

Clamp Hose BIk

Line Fuel 20"

Ptug Oil Drain (Order From Engine

Manufacturer)

Bushing Snap Nyt Bik Fuel Line

Screw Hexwsh Thdrol 1/4_20 x 3/4

Washer 9/32 x 7/8 x 16 ga

Washer Lock Hvy HIcl Spr 5/16

Screw Hex Hd Cap 5/16-18 X 3/4

Screw Thdrol 3/8-16x1-I/4 TYTT

Nut Flange 1/4-20 Starter Nut

All component dimensions given in U,S. inches

1 inch = 25.4 mm

39

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252502

SEAT ASSEMBLY

17 12

KEY

NO.

1

2

3

4

5

6

7

8

9

10

12

13

PART

NO.

140122

140551

74760616

19131610

145006

73800600

124!81X

17490616

19131614

140552

121246X

121248X

DESCRIPTION

Seat 14

Bracket Pvt St 15

Bolt Fin Hex 3/8-16unc X 1 16

Washer Flat 13/32 X 1 X 10 Ga 17

Clip Push-In Hinged 2!

Locknut Hex WANsh 3/8-15 22

Spring Seat Cprsn 2 250 BIk Zi 23

Screw Thdrol 3/8-16 X 1 Ty-tt 24

Washer 13/32 X 1 X 14 Ga 25

Pan Seat 26

Bracket Mounting Switch NOTE:

Bushing Snap BIk Ny[ 50 ld

KEY PART

NO. NO. DESCRIPTION

72050411

134300

121250X

123976X

139888

73800500

74780814

19171912

127018X

10040800

Bolt Rdhd Sht Nk t/4-20xl-3/8

Spacer Split 28x 96 Yel Zinc

Spring Cprsn 1 27 Bfk Pnt

Nut Lock 1/4 Lge Ffg Gr 5 Zinc

Bolt Shld 5/16-18 Type Tt T R

Nut Lock Hex"W/ins 5/16-18

Bolt Fin Hex 1/2-13 X 7/8 Gr5

Washer 17/32 X 1-3/16 X I2 Ga

Bolt Shoulder 5/16-18 X 62

Washer Lock Hvy Hlct Spr t/2

Al! component dimensions given in U,S. inches

1 inch = 25.4 mm

40

REPA|R

DECALS

PARTS

TRACTOR -- MODEL NUMBER 917,252502

14 t7

17

7414 tt

10

16

13

15

18

16

-1

KEY PART

NO. NO.

1 138955

2 272937

3 140560

4 140561

5 132674

6 133644

7 142248

8 140837

9 125880X

10 149516

11 137537

WHEELS &TIRES

KEY PART

DESCRIPTION NO, NO.

Decal, Dash lnst Oper English 12 4900J

Decal B&S 13HP lcgold 13 146046

Decat Hood RH Crafts li Sip LT 14 131473

Decal Hood LH Crafts li Sip LT 15 136832

Decal Gd]le LT4000 Craft USA !6 145245

Decal Malnt Cust Sears Domesti 17 142251

Decal Side Phi lcgold BIk B & S 18 133179

Decal Brake Parking Saddle 21 131265

Decal Fender Craftsman Red -- 138311

Decal Battery Dngr/Psn Eng Acme -- 145247

Decal Caution Fender Eng/span -- 150296

- - 150297

4,10

7

\

11

DESCRIPTION

Decal Clutch/brake English

Decal V-Belt Dr Sch Tractor

Decal Chassis 6s£ 42"

Decal V-Belt Sch

Pad Footrest Rbr Sq Craftsman 95

Decal Ins Hood HP Black

Decal Mower Qc System

Decal Lightbox

Decal Handle Lft Height Adjust

Fastener Pop ]n Footrest

Manual Owners 252501 English

Manual Owners 252501 Spanish

KEY PART

NO. NO. DESCRIPTION

1 59192

2 65139

3 106222X

4 59904

5 106732X417

6 278H

7 9040H

8 106!08X417

9 !24635X

10 7152J

11 104757X

-- 144334

Cap Valve Tire

Stem Valve

Tire F Ts 15 X 6 0 - 6 Service

Tube Front (Service Item Only)

Rim Asm 6" front Sliver Service

Fitting Grease (Front Wheel Only)

Bearing Flange (Front Wheel Only)

Rim Asm 8" rear Silver Service

T_re R Ts 18x8 5-8 C Service

Tube Rear (Service Item Onty)

Cap Hub Axle Blk t 50 X 1 00

Sealant, Tire (10 oz. Tube)

NOTE: A!l component dimensions given in U.S. inches

1 inch = 25.4 mm

41

REPAIR PARTS

TRACTOR --MODEL NUMBER 917.252502

LIFT

5

19

\

13

32

13

19

!3

3

2

20 161718 20

15

42

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252502

LIFT

KEY PART

NO. NO. DESCRIPTION

1 136973

2 122507X

3 105767X

4 12000002

5 19211621

6 t20183X

7 125631X

8 122365X

10 122512X

1t 139865

12 139866

13 4939M

!5 127218

16 73350800

17 130171

18 73800800

19 139868

20 3146R

31 140302

32 73540600

Wire Asm Inner W/plunger 17 32

Shaft Asm Lift 9 680

Pin Groove 1 500 Zinc

E Ring #5133-62

Washer Pltd 21/32 X 1 X 21ga

Bearing Nylon BIk 629 td

Grip Handle Fluted Blk

Button Plunger Red

Spring Cprsn 3 750 Oiled

Link Lift LH

[.ink Lift RH

Retainer Spring

Link Front

Nut Jam Hex 1/2-13 Unc

Trunnion BIk Zinc

Nut Lock W/wsh 1/2-13unc

Arm Suspension Rear

Retainer Spring Zinc

Bearing Pvt Lift Spherical

Nut Crowniock 3/8-24

NOTE: AIJcomponent dimensions given in U.S. inches

1 inch = 25.4 mm

z

'i

43

REPAIR PARTS

MOWER

TRACTOR - - MODEL NUMBER 917.252502

76 77 _ 67

74

92

3\

621

68

8

34

33

32

31

\2

16

18

44

29

21

28

22

23 24

25

26

27

REPAIR PARTS

42" MOWER

TRACTOR -- MODEL NUMBER 917.252502

KEY PART

NO. NO.

1 144393

2 STD533107

3 138017

4 138440

5 STD624008

6 130832

8 850857

9 STD551137

10 140296

1I 134149

12 129895

!3 137645

14 128774

15 110485X

16 140329

17 72110610

18 7214O5O5

19 132827

20 136888

21 73680500

22 134753

23 131267

24 105304X

25 123713X

26 I10452X

27 130968

28 19111016

29 131491

30 138776

31 129963

32 129861

33 137266

34 STD533717

35 133835

36 131494

37 19131316

40 73680600

41 133551

DESCRIPTION

Mower Housing

Bolt

Bracket Assembly,Sway Bar, Front

Bracket Assembly, Sway Bar

Retainer Spring

Arm, Suspension, Rear

Bolt, Hex 3/8-24 x 1.25 Grade 8

Washer, LOck

Washer, Hardened

Blade, Mulching

Bearing, Bali

Shaft Assembly, Mandrel, Vented

(Includes Key Number 6)

Housing, Mandrel, Vented

Bearing, Ball, Mandrel

Stripper, Vented Mower Deck

Bolt, Carriage 3/8-!6 x 2ol/4

Bolt, Carriage 5/16-18 x 5/8

Bolt, Shoulder

Baffle, Vortex

Nut, Crowntock 5/16-!8 UNC

Stiffener Bracket

Bracket, Deflector

Cap, Sleeve

Spring, Torsion, Deflector

Nut, Push

Shield, Deflector

Washer 11/32 x 5/8 x i6 Gauge

Rod, Hinge

Screw Thdrol Hex Head Zinc Mwr

Washer, Spacer

Pulley, Mandrel

Nut, Toplock, Flanged

Bott

Fastner, Christmas Tree

Pulley, Idler, Flat

Washer 13/32 x 13/16 x 16 Ga,

Nut, Crownlock 3/8_16 UNC

Rod, Pivot, with Nibs

KEY PART

NO. NO. DESCRiPTiON

43 140083

44 140088

45 STD624003

46 137729

48 133944

49 133940

50 131340

51 STD54t410

52 139888

53 131845

54 133943

55 140084

56 122052X

58 140086

59 141043

67 106932X

68 144200

71 142427

72 131870

73 127847

74 121748X

75 12000029

76 128903

77 127845

78 140334

79 127498

80 128759

81 73350600

82 14.2028

83 120958X

84 144394

85 72140618

92 73800600

-- 130794

145411

Rod, Clutch, Secondary, with Nibs

Guard, Mandrel, L.H,

Retainer

Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened

Roller Assembly, Cam Follower

Bolt, Shoulder #10-24 Grade 5

Locknut

Bolt, Shoulder 5/16-I8 UNC

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idler

Spacer, Retainer

Spring, Torsion Brakes 42"

Guard, Tuv ldter (94)

Knob, Round 3/8-16 UNC

V-Belt

Rod, Clu:tcb_Primary, with Nibs

Spring, Return

Arm, Clutch, Secondary

Washer 25/32 x !-5/8 x 16 Gauge

Ring, Klip

Bolt, Shoulder 3/8-16 UNC x 1.44

Keeper, Spring

Arm, Clutch, Primary

Bushing, Large, B[ass

Spring, Mower Clutch

Nut, HexJam 3/8-t6 UNC

Trunnion Adj. 94

Washer Sintered

Keeper Belt Idler Fixed

Bolt Carriage 3/8-16 x 2-1/4

Locknut, Hex W/Wsh 3/8-16 UNC

Mandrel Assembiy (inCludes Key

Numbers 8-10, 12-15, 31 and 32)

Mower DeCk, Complete

Available Muncher Plate Kit not included with tractor:

- - 141112 Mulcher Close-out Plate Kit

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

45

REPAIR PARTS

TRACTOR-- MODEL NUMBER 917.252502

DANA TRANSAXLE -MODEL NUMBER 4360-79

19

2G

21

11 +

27

36

37

52 53

38

29

30

24

25

V ¸

31

32

33 34 35

19 40 41

42

55 56

57

59

12 9

56 55

45

I

13

15

tg

17

46 47

48

49

SO 51

82 63

59

64 65

68 69 67

60

//

19

72 66

43" /

52

46

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252502

DANA TRANSAXLE -MODEL NUMBER 4360-79

KEY PART KEY PART

NO. NO. DESCRI_PTION NO. NO= DESCRIPTION

1 142671 Housing, Upper 41 105928X

2 2274J Screw, Self-Tapping, Large 42 110084X

1/4-20 x .734 43 134394

3 134400 Ball, Detent 44 !20473X

4 105904X Spring, Detent 45 142678

5 105905X Screw, Set 46 142679

6 138235 Kit, Shifter Assembly 47 120407X

7 134399 Boot, Shifter 48 106589X

8 134791 Screw, Tapping w/Seater 49 120408X

9 138241 Square Ring 50 105937X

10 142672 Ring, Retaining 51 2226J

11 134793 * Assembry, Kit, Shim .625 Shaft 52 134401

12 142673 Bearing, Flange 53 2264J

!3 t20415X Washer, Plain .632 x 1,38 x .046 54 120474X

14 142674 Key, Woodruff, #9 55 110081X

15 138234 AssemMy, Kit, Input Shaft 56 105941X

16 110078X Pinion, Bevel, 14Teeth 57 1!0071X

I7 105909X Ring, Retaining 58 120952X

I8 105910X Chain, 24 Pitches 59 110082X

19 105911X Bearing, Flange 60 120475X

20 142675 Gear, Spur, 14 Teeth 61 142680

21 138246 Collar, Clutch 62 120961X

22 138236 Assembly, Kit, Clutch Keys 63 7294J

23 73810500 Locknut 5/16-24 64 108989X

24 142676 Shaft, intermediate 65 120953X

25 2244J Key, Woodruff, #61 66 120954X

26 105916X Ring, Retaining 67 134799

27 120470X Sprocket, 18 Teeth

28 110070X Spacer 68 138244

29 142677 Gear, Spur, 37Teeth 69 108996X

30 142681 Gear, Spur, 35Teeth 70 120956X

3t 120405X Gear, Spur, 30 Teeth 71 106596X

32 108980X Gear, Spur, 25 Teeth

33 !20406X Gear, Spur, 22 Teeth 72 120951X

34 134796 Gear, Spur, 19 Teeth 73 120416X

35 105925X Washer, Plain .640 x 1.37 x .061

36 2232J Washer, Plain .632 x 1o00x .026

37 108978X Spacer .630 x 1.00 x .169

38 110079X Assembly, Gear, Combination of ** Order Key No. 15

12 Teeth and 35 Teeth

Shaft, Idler

Spacer .635 x .875 x .755

39 124639X

40 120472X

Sprocket, 9Teeth

Gear, Bevel, 42 Teeth

* Assembly, Kit, Shim .750 Shaft

Shaft, Drive

Gear, Spur, 12 Teeth

Gear, Spur, 15 Teeth

Gear, Spur, 20 Teeth

Gear, Spur, 25 Teeth

Gear, Spur, 28 Teeth

Gear, Spur, 31 Teeth

Washer, Plain .632 x 1.00 x .060

Washeq Neoprene

Washer, Plain .758 x 1.25 × .031

Axle, L.H.

Gear, Miter, 15 Teeth

Ring, Retaining

Gear, Spur, 32 Teeth

Shaft, Cross

Gear, Miter, 15 Teeth

Axle, R.H.

Housing, Lower

Puck, Friction

Disc, Brake

Spacer

Jaw, Brake

Pin, Dowel

Screw, Self-Tapping, Large

5/16-18 x 2.25

Lever, Actuating

Washer, Plain .321 x t.00 x .055

Bracket, Anti-Rotation

Screw, Self*Tapping, Large

5/16-18 x 1.44

Puck, Friction

Grease

* Use in combinations to maintain proper clearances

NOTE: AII component dimensions given in U.S. inches

1 inch = 25.4 mm

i:i

47

REPAIR PARTS

TRACTOR -= MODEL NUMBER 917.252502

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28M707, TYPE NUMBER 0142-01

306

307

REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

iNSTRUCTION MANUAL.

383

552

3o5

5

562

32

\741

22

15

48

REPAIR PARTS

TRACTOR --MODEL NUMBER 917.252502

BRIGGS &STRATTON ENGINE - MODEL NUMBER 28M707, TYPE NUMBER 0142-0!

52

t64 _123

REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL.

130

95 987 t

634B

_I05

523

_- 284

_524 535

445

224

646 _ 284A

_ 663

49

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.252502

BRMGGS & STRATTON ENGINE - MODEL NUMBER 28M707, TYPE NUMBER 0142-01

222

663

240

265

_) 729

601

877

304 S

334

%

305 r _ 78 1044 __ 668

@ 7s

455

5O

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.252502

BRtGGS &STRA_ON ENGINE., MODEL NUMBER 28M707, TYPE NUMBER 0142=01

729A

................ :::j ..........................

783

801

1090

803

310

544

51

REPAIR PARTS

TRACTOR - =MODEL NUMBER 917.252502

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28M707, TYPE NUMBER 0142-01

KEy PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCR}PTION

1 496413 Cylinder Assembly 52 272554 * Gasket, Carburetor

2 399265 Bearing, Cylinder 53 94637 Stud, Carburetor Mounting

3 391086 * Seal, Oil 75 224061 Washer, Spring

5 494240 Head, Cylinder 78 94626 Screw, Sems

6 22963 Washer, Fiat 95 94098 ** Screw, Throttle

7 271866 * Gasket, Cylinder Head 98 495800 Screw, Idle Adjust

8 495735 Breather Assembly 104 231789 ** Pin, Float Hinge

(includes Mounting Gasket) 105 231855 ** Valve, Inlet Needle

9 27803 * Gasket, Valve Cover 106 231854 ** Seat, Inlet

10 94621 Screw, Seres 108 224540 Valve, Choke

11 280100 Tube, Breather 1t8 494383 Valve, Needle

12 271916 * Gasket, Crankcase Cover, 1/64" 121 497535 Carburetor Kit

271997 * Gasket, Crankcase Cover, .005" 123 94616 Screw, Elbow Mounting

27!996 * Gasket, Crankcase Cover, .009" 125 495706 Carburetor

13 94622 Screw, Cylinder Head 127 - - - ** Plug, Welch (Sold in Kit Only)

t5 94239 Plug, Oil Drain 130 224539 Valve, Throttle

16 495162 Crankshaft t31 494379 Shaft, Throttle

94196 Key, Timing Gear 133 494381 Float, Carburetor

18 494238 Base, Engine !37 281165 ***Gasket, Float Bowl

20 291675 * Seal, Oil 138 281164 *** Washer, Float Bowl

22 94624 Screw, Sems, Base Mounting 141 495931 Shaft, Choke

23 492326 Flywheel 142 494537 ** Nozzle, Carburetor

24 222698 Key, Flywheel 147 497492 ** Pilot, Jet

25 394661 Piston Assembly, Standard Size t64 213819 Carburetor, Elbow

394662 Piston Assembly, .010" Oversize 171 281051 Nut, Air Cleaner

394663 Piston Assembly, .020" Oversize t 87 393815 Line, Fuel (11" Long, Cut to Suit)

394664 Piston Assembly, .030" Oversize 188 94627 Screw, Sems

26 391780 Ring Set, Standard Size 201 262767 Link, Governor

392331 Ring Set, Standard Size, Chrome 209 260871 Spring, Governor

391781 Ring Set, .010" Oversize 216 262766 Link, Choke

391782 Ring Set, .020" Oversize 219 490815 Gear, Governor

391783 Ring Set, .030" Oversize 222 495611 Plate, Governor Control

27 260924 Lock, Piston Pin 224 94729 Screw, Hex Head

28 299691 Pin, Piston, Standard Size 225 231058 Crank, Governor

391286 Pin, Piston, .005" Oversize 227 493935 Lever Assembly, Governor

29 490348 Rod, Connecting 230 94742 Washer, Governor Crank

490469 Rod, Connecting, .020" Undersize 232 262785 Spring, Governor Link

32 94671 Screw, Connecting Rod 240 394358 Filter, Fuel

33 262246 Valve, Exhaust 265 221535 Clamp, Casing

34 262247 Valve, Intake

35 65906 Spring, Valve * included in Gasket Set (494241)

36 26828 Spring, Valve

37 224502 Guard, Flywheel ** included in Carburetor Kit (497535)

40 221596 Retainer, Intake Valve

4! 292260 Rotocoil, Exhaust Valve *** Included in both Carburetor Kit (497535),

42 93630 Retainer, Rotocoil and Carburetor Gasket Set (494385)

45 262248 Tappet, Valve

46 212897 Gear, Cam NOTE: All component dimensions given in U.S. inches

5! 272465 *** Gasket, Carburetor 1 inch = 25.4 mm

52

REPAIR PARTSTRACTOR.. - MODEL NUMBER 917.252502

BRIGGS &STRATTON ENGINE =MODEL NUMBER 28M707, TYPE NUMBER 0142-01

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

284 94073 Screw, Hex Head 668 280848 Spacer

284A 94704 Screw, Hex Head 726 392134 Gear, Ring

304 496280 Housing, Blower 727 490324 Cover, Starter

305 94786 Screw, Hex Head 729 281159 Clip, Lead Wire

306 224545 Shield, Cylinder 729A 225170 Retainer, Wire

307 94623 Screw, Sems 741 262962 Gear, Timing

308 491490 Cover, Cylinder Head 757 213998 Link, Counterweight

309 497595 Motor, Starter 758 399891 Counterweight Assembly

310 497602 Thru Bolt Assembly 759 298909 Pin, Counterweight

311 497608 Brush Assembly 761 94593 Screw, Counterweight

332A 94314 Nut, Hex 783 280104 Gear

333 492341 Armature, Magneto 801 394856 Cap, Drive

334 93381 Screw, Sems 802 497605 Cap, End

337 802592 Ptug, Spark 803 497604 Housing, Starter

346 93705 Screw, Hex Head 842 270920 *Seat, Cap

356 494328 Wire Assembly 847 496415 Tube Assembly, Oil

358 494241 Gasket Set 851 221798 Terminal, Ignition Cable

363 19203 Puller, Flywheel 869 261463 Seat, Intake Valve

383 89838 Wrench, Spark Plug 870 213316 Seat, Exhaust Valve

423 94073 Screw, Sems 871 261961 Guide, Exhaust Valve

445 493909 Cartridge, Air Cleaner 231218 Guide, intake Valve, Brass

455 222561 Cup, Screen Mounting 872 281361 Cover, Air Cleaner

467 493903 Knob, Air Cleaner 875 494237 Body, Air Cleaner

468 224948 Screen, Rotating 877 393456 Diode Assembly

474 393474 Stator, Alternator 955 94642 Screw, Fuel Bowl

482 93621 Screw, Sems 965 94010 Nut, Hex

510 497606 Starter Drive Group 975 494378 Bowl, F_oat

523 495230 Dipstick, Oil 977 494385 Carburetor Gasket Set

524 68838 * Seal, Oil 987 28!166 ** Seal, Throttle Shaft

525 496113 "Tube, Oil Filler 1005 281355 Fan, Flywheel

535 272403 Element, Filter 1006 224413 Retainer, Fan

537 281106 * O-Ring, Air Cleaner 1019 491252 Label Kit

544 497603 Armature, Starter 1044 94673 Screw, Hex Head

552 231597 Bushing, Governor Crank 1058 272697 Manual, Owner's

562 92613 Bolt, Governor Lever 1090 497607 Retainer, Brush

592 231082 Nut, Hex

601 93053 Clamp, Fuel Pipe RPM Settings: Low Speed: !900-2100

611 494451 Elbow, Fuel Pipe High Speed: 3000-3200

614 93306 Pin, Cotter

6t5 93307 Retainer, E-Ring * Included in Gasket Set (494241)

618 262803 Spring, Choke Return

634 281168 ** Seal, Choke Shaft ** included in Carburetor Kit (497535)

634A 491323 * Seal, Governor

634B 398970 ** Washer, Throttle Shaft *** Included in both Carburetor Kit (497535),

635 66538 Elbow, Spark Plug and Carburetor Gasket Set (494385)

646 224546 Brace, Air Cleaner

657 93496 Screw, Sems NOTE: Alt component dimensions given in U.S. inches

663 94620 Screw, Hex Head t inch = 25.4 mm

53

SERVICE NOTES

54

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SiGHTiNG

GUIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HtLL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

!

15 ° MAX.

&

S A/RS

OWNER'S

MANUAL

MODEL NO.

917.252502

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(t-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART "

(1-800-366-7278)

:OR CONSUMER ASSISTANCE

HOT LINE, CALL THtS

TOLL FREE NUMBER:

1-800-659-5917

£RnFTSl4RH

13.0 HP IC

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own modet number. Each engine has

its own model number.

The model number for your tractor will be found on the

model plate located under the seat.

The model number for your engine will be found on the

blower housing of the engine.

All parts listed herein may be ordered from any Sears,

Roebuck and Co. Service Center/Department and most Re-

tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

• PRODUCT _TRACTOR

• MODEL NUMBER - 917.252502

.ENGINE MODEL NO. -28M707, TYPE NO. 0142-01

• PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians.., professional technicians

specifically trained to insure that we meet our pledge to

you, we service what we sell,

150296 06.20.95 Printed in U.S.A.