Craftsman 917252580 User Manual Lawn, Tractor Manuals And Guides L0807079
CRAFTSMAN Lawn, Tractor Manual L0807079 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917252580 917252580 CRAFTSMAN Lawn, Tractor - Manuals and Guides View the owners manual for your CRAFTSMAN Lawn, Tractor #917252580. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman Lawn, Tractor Manual
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SEAl, S
®
MODEL NUMBER 917.252580
OWNER'SMANUAL
oAssembly
Operation
Customer Responsibilities
Service and Adjustments
Repair Parts
_,AUTION:
Read and follow
all safety
rules
and instructions
before
operating
this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1_800-659-5917
SAFETY
Practices RULES
for Ride-On
Safe Operation
Mowers
_
IMPORTANT;
THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING
HANDS AND FEET AND THROWING OBJECTS
FAILURE TO OBSERVE THE FOLLOWING
SAFETY INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR DEATH.
I.
•
•
•
•
•
•
•
n.
Ul. CHILDREN
GENERAL
OPERATION
Read, understand, and follow all instructions in the manual
arrd on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine_
Clear the area of objects such as rocks, toys, wire, etc,
which could be picked up and thrown by the blade
Be surethe area is clear of other people before mowing. Stop
machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary Always
look down and behind before and while backing
Be aware of the mower discharge direction and do not point
it at anyone
Do not operate the mower without either the
entire grass catcher or the guard in place
Slow down before turning.
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing
Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light
Do not operate the machine while under the influence of
alcohol or drugs
Watch for traffic when operating near or crossing roadways
Use extra care when loading or unloading the machine into
a trailer or truck.
Tragic accidents
can occur if the operator is not alert to the
presence of children..
Children are often attracted to the
machine
and the mowing activity.
Never assume that
children will remain where you last saw them_
Keep children out of the mowing area and under the watchful
care of another responsible adult
Be alert and turn machine off if children enter the area
Before and when backing, look behind and down for small
children.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Never allow children to operate tile machine
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death.
All slopes require extra caution.
If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
•
DO:
•
•
•
•
•
°
Mow up and down slopes, not across_
Remove obstacles such as rocks, tree limbs, etc_
Watch for holes, ruts, or bumps.
Uneven terrain could
overturn the machine_ Tall grass can hide obstacles_
Use slow speed. Choose a low gear'so that you will not have
to stop or shift while on the slope.
Follow the manufacturer's
recommendations
for wheel
weights or counte_A, eights to improve stability.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine_
Keep all movemertt on the slopes slowand gradual Do not
make sudden changes in speed or direction_
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
stope_
°
SERVICE
Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition
Never tamper with safety devices
Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris build-up
Clean oil or fuel spillage. Allow machine to cool before
stodng_
Stop and inspect tile equipment if you strike an object.
Repair, if necessary, before restarting
Never make adjustments ol repairs with the engine running_
Grass catcher components are sub ect to wear, damage, and
deterioration, which could expose moving parts or alow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when necessary_
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them_
Check brake operation frequently.
Adjust and service as
required.
Look for this symbol to point out important safety
precautions,
It means
CAUTIONIII
BECOME ALERTIII
YOUR
SAFETY IS INVOLVED.
DO NOT:
•
Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible_
•
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
•
Do not mow on wet grass_ Reduced traction could cause
sliding_
j
Do not try to stabilize the machine by putting your foot on the
ground.
•
Do not use grass catcher on steep slopes.
A
CAUTION: Always disconnect spark plug
wire and place wire where it can not contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
WARNING A
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other
reproductive
harm.
2
PRODUCT
CONGRATULATIONS
on your purchase of a Sears
Tractor. it has been designed, engineered and manufactured to give you the best possible dependability and
performance_
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department.
We have competent, welltrained technicians and the proper tools to service or repair
this tractor.
Please read and retain this manual The instructions will
enable you to assemble and maintain your unit properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER
SPECIRCAT ONS
HORSEPOWER:
15 5
GASOLINE CAPACITY
AND TYPE:
3r5 GALLONS
UNLEADED REGULAR
OIL TYPE (API'SF/SG):
SAE 10W_30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY:
W/FILTER:
W/O FILTER:
=
_PARK
(GAP:
917,252580
PLUG:
CHAMPION
VALVE CLEARANCE:
NOT ADJUSTABLE
GROUND SPEED (MPH):
FORWARD:
1st
2nd
3rd
4th
5th
6th
REVERSE:
DATEOFPURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEPIN A SAFE PLACE
FOR FUTURE REFERENCE.
CUSTOMER
o
is available on this prodstore for details.
RESPONSUBILITnES
Read and observe
the safety rules
Follow a regularschedule
using your tractor.
in maintaining,
TIRE PRESSURE:
FRONT:
REAR:
14 PSI
10 PSI
CHARGING SYSTEM:
3 AMPS BATTERY
5 AMPS HEADLIGHTS
BLADE BOLT TORQUE:
30-35 FT LBS
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code)
Other states may have similar laws, Federal laws apply on
federal lands, A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual)
caring forand
Follow the instructions
under "Customer
Responsibilities" and "Storage" sections of this owner's manual.
LIMRTED TWO YEAR WARRANTY
11
1,5
23
35
45
57
1,8
WARNING:
This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any), If a spark arrester is used, it should be maintained
in effective working order by the operator.
AGREEMENT
A Sears Maintenance
Agreement
uct. Contact your nearest Sears
RCt2YC
,040")
SERIAL
NUMBER
MAINTENANCE
40 PINTS
35 PINTS
ON CRAFTSMAN
RiDiNG
EQUmPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship
This Warranty dues not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercial or rental purposes.
UMITED
90 DAY WARRANTY
ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER
AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN*HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY)
THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state
SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60179
3
=FABLE OF CONTENTS
SAFETY RULES ............................................................
2
PRODUCT SPECIFICATIONS ......................................
3
CUSTOMER RESPONSIBILITIES ..................... 3, 16-19
WARRANTY ..................................................................
3
TRACTOR ACCESSORIES ..........................................
5
ASSEMBLY .............................................................
7-10
OPERATION ..........................................................
11-15
MAINTENANCE SCHEDULE .....................................
16
SERVICE AND ADJUSTMENTS ........................... 20-24
STORAGE ...................................................................
25
TROUBLESHOOTING ...........................................
26-27
REPAIR PARTS - TRACTOR ................................ 30-47
REPAIR PARTS - ENGINE ....................................
48-53
PARTS ORDERING/SERVICE
............... BACK COVER
iNDEX
A
Accessories ......................................................
5
Adjustments:
Brake .............................................................
22
Carburetor ..........................................24
Mower
Frent-To-Back ..............................21
Side-To-Side ...................................
21
Throttle Control Cable .....................24
Air Filter, Engine ...........................................
18
Air Screen, Engine ............................... 19
Assembly .......................................................
7-10
Engine:
Air Filter .......................................... 18
Air Screen ........................................ 19
Cooling Fins .................... :................19
Oil Change ..........................................18
Oil Level ...................................................
14
Oil Type ....................................... 14,18
Preparation ............................................
14
Repair Parts .....................................
48-53
Starting ..............................................15
Storage ..............................................25
F
Filter:
Air Filter .......................................... 18
Fuel .................................................... 19
Battery:
Fuel:
Charging
..............................................
8
Type .............................................
14
Cleaning ...........................................................
17
Storage ........................................... 25
Starting with Weak Battery ........... 23
Storage ........................................................
25
Fuse ..............................................................
23
Terminals ...................................... 17
Belt:
H
Motion Drive
Hood Removal/Installation ......................23
Removal/Replacement
........... 22
Mower Belt(s)
L
Removal/Replacement
........... 22
Leveling
Mower
Deck
..................................
21
Blade:
Lubrication:
Sharpening ................................
17
Chart .....................................................
16
Replacement .......................................17
Engine ......................................................
18
Brake Adjustment ..........................................
22
Options:
Accessories ...................................
5
Spark Arrester .........................
3,38
P
Parking Brake ................................... 12-13
Parts Bag ............................................
6
Pads, ReplacementJRepair ...............30-47
Product Specifications .................................3
R
Repair Parts ........................................ 30-47
B
C
M
Maintenance Schedule ...............................
16
Carburetor Adjustment ................................
24
Mower:
Controls, Tractor ...................................... 12
Adjustment, Front-to-Back ........... 21
Customer Responsibilities .................16-19
Adjustment, Side-to-Side .......................
21
Engine:
Blade
Replacement
...................
17
Air Filter ..............................................
18
Blade Sharpening ................................
17
Air Screen ..........................................
19
Cutting Height ..........................................
13
Cooling Fins ..................................19
Installation .............................................
20
Engine Oil ............................ 14,18
Operation ..............................................
14
Fuel Filter ................................................
19
Removal .............................................20
Spark Plug(s) ....................................
19
Mowing Tips .................................................
15
Tractor:.
Muffle[ .........................................................19
Battery ......................................
17
Blade .....................................................
17
Spark Arrester. ....................................
3,38
Lubrication Chart .............................
16
Ma#rtenance Schedule ............. 16
O
Tire Care .............................. 9,17,23
Oi!:
Transaxle ...................................... 18
Cold Weather Conditions ........ 14,18
Cutting Height, Mower ................................
13
Engine ..................................................18
E
Electrical:
Interlocks and Relays .........................
23
Schematic ................................................
29
Widng Diagram ............................. 30
S
Safety Rules ....................................................
2
Seat .....................................................................
8
Service and Adjustments
................20-24
Carburetor .............................................
24
Fuse ................................................ 23
Hood Removal/Installation ..............23
Motion Drive Belt
Removal/Replacement
..............22
Mower Belt(s)
Removal/Replacement
........... 22
Mower Adjustment
Front-to-Back .......................... 21
Side-to-Side ............................... 21
Mower Removal/Installation ........ 20
Tire Care ....................................8,17,23
Slope Guide Sheet965
Spark Plug(s) ....................................... 19
Specifications ...................................................
3
Starting the Engine ..............................
14-15
Steering Wheel .............................................
7,23
Stopping the Tractor ..........................
13
Storage ..........................................................
25
T
Throttle Control Cable Adjustment ........24
Tires ................................................ 9,17,23
Troubleshooting Chart .......................26-27
Transaxle ............................................................
t8
W
Warranty ................................................... 3
Wiring Diagram ....................................... 30
Wiring Schematic
Storage ........................................................
25
Operation .................................................
11-15
Operating Mower ......................................14
4
.................................... 29
ACCESSORIES
AND ATTACHMENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased
Most Sears stores can order these items for you when you provide the model number of your tractor
MAINTENANCE
ENGINE
SPARK PLUG
GAS CAN
ENGINE OIL
FUEL STABILIZER
AIR FILTER
BLADES
BELTS
%
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor
you This list was current at the time of publication; however,
may be made in these attachments, or some may no longer
accessories
and attachments
that ere available for your
Most of these attachments do not require additional hitches
attaching and detaching
Many of these are listed below with brief explanations of how they can help
it may change in future years - more attachments may be added, changes
be available or fit your model Contact your nearest Sears store for the
tractor.
or conversion kits (those that do are indicated) and are designed for easy
SNOW BLADE for snow removal only. 14-inch high, 48-inch wide
blade clears 42-inch path when angled left or right R aises, lowers
with side lever. Adjustable skids; replaceable, reversible scraper
bar, (Use with tire chains and wheel weights and/or rear drawbar
weight.)
SNOWTHROWER has 40-inch swath Drum-type auger handles
powdery and wet]heavy snow_ Mounts easily with simple pin
arrangement
Discharge chute adjusts from tractor seat 6-inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source,
includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers
SPREADEPJSEEDERS make seeding, fertilizing, and weed killing easy, Broadcast spreaders are also useful for granular deicers and sand
AERATOR promotes deep root growth for a healthy lawn Tapered 2.5-inch steel spikes mounted on lO-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in
Steel weight tray for increased penetration.
BAGGER lets you collect
grass clippings and leaves for a
healthier, heater looking lawn Two Permanex containers hold
30-gallon plastic bags
BLIMPER protects front end of tractor from damager
CARTS make hauling easy
Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly
CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. 150 Ib. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain
GANG HITCH lets you tow 2 or3 puIFbehind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments)
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain For mower decks not so
equipped,
MULCH RAKE/DETHATCHER
loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Available for front
or rear mounting.
HIGH PERFORMANCE
REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper Mounts behind tractor
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades For models not equipped as 3-in-1 Convertible
mowers
See "MOWER" in the Repair Parts section of this
manual.
SWEEPERS let you collect grass clippings and leaves
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue, Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch
Fits any lawn, yard or garden tracton Simply hook up to the tractor
drawbar and go! Optional
accessories
convert unit for
dethatching, aerating, hilling., without tools
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility_ Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer
Optional accessories
include:
tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top.
VACS for powerful collection of heavy grass clippings and leaves
Optional wand attachment
to pick up debris in hard-to-reach
places VAC/CHIPPER includes a chipper-shredder
WEIGHT BRACKET for drawbar for snow removal applications
Uses (1) 55 Ib weighL
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck
Use with 2 x 8 or 2 x 10 lumber
ROLLER for smoother lawn surface.
36-inch wide, 18-inch
diameter water-tight drum holds up to390 Ibs. of weight Rounded
edges prevent harm to tuff. Adjustable scraper automatically
cleans drum.
5
CONTENTS OF HARDWARE PACK
Parts
Bag contents
shown
full size
Parts packed
separately
in carton
(1) Shoulder Bolt
5/16-18
Seat
(1) Knob
C1
(1) Washer
17/32 x 1-3/16 x 12 G_
Video
Cassette
Steering
Wheel
(1) Large
Fiat Washer
Mulcher
Plate
(3)
O
Clips
Tinnerman
OwneCs Manual
Pads Bag
Parts bag contents
(1) Locknut 3/8-24
©
Q
(1) Hex Bolt 5/16-18 x 1-1/4
(1) Locknut
(2) Shoulder
Bolts
(2) Centerlock Nuts
(2) Washers
9/32 x 5/8
x 16 Ga_
x(2)Washers
7/8 x 14 Gauge
3/8
Extension
Shaft
Steering
Wheel
Insert
I
Steering
Steering Wheel
Adapter
®
(2) Hex Nuts 1/4-20
(2) Washers
(_)
(2) Lock
Washers
#10
(2) Weld Nuts #10
3/16 x 3/4 x 16 Gauge
(2) Hex Bolts 1/4-20 x 3/4
Wheels
(2) Gauge
5/16-18
Assemblies
(2) Screws
#10 x 5/8
not shown full size
(2) Keys
(2) Lock
Washers
1/4
Slope Sheet
6
Steering
Sleeve
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED
FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed
(2) 7/16" wrenches
3/4" Socket w/drive ratchet
(1) 1/2" wrench
Tire pressure gauge
(I) 9/16" wrench
Phillips Screwdriver
Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR
UNPACK
•
=
SLEEVE
FROM CARTON
CARTON
jADAPTER
Remove all accessible loose parts and parts cartons
from carton (See page 6).
EXTENSION
SHAF!"
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flaL
5116 HEX BOLT
Check for any additional
loose parts or cartons and
remove_
BEFORE
SKmD
ATTACH
ROLLING
STEERING
PREASSEMBLE
TRACTOR
WHEEL
OFF
STEERING
SLEEVE
(See Fig. 1)
SLEEVE TO STEERING WHEEL
(See Fig. 1 Inset)
Install sleeve retainer clips, evenly spaced around
steering wheel hub, with formed tabs toward the outside of hub.
FIG. 1
Press or lightly tap retainer clips fully onto steering
wheel hub
Slide steering wheel adapter onto steering shaft extension
Press steering sleeve fully onto steering wheel hub and
clips,
•
Position steering wheel and sleeve assembly so cross
bars are horizontal (left to right) and slide onto adapter.
•
Assemble large flat washer and 3/8-24 Iocknut and
tighten securely.
•
Snap steering wheel
wheel.
INSTALL STEERING WHEEL
•
Remove
•
IMPORTANT:
CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID
ASSEMBLE EXTENSION
SHAFT
,
Slide extension shaft onto lower steering shaft, Align
mounting holes in extention and lower shafts and
install 5/16 hex bolt and IocknuL Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22FT LBSTORQUE.
Position front wheels of the tractor so they are pointing
straight forward.
7
protective
insert into center of steering
plastic
from tractor
hood and grill.
ASSEMBLY
TO ROLL
TRACTOR
OFF
SKID
(See Fig. 7)
.
Raise attachment lift lever to its highest position_
o
Release parking brake by depressing clutch/brake
pedal
Place gearshift lever in neutral (N) position.
Roll tractor backwards off skid.
•
Remove banding holding discharge guard up against
tractor.
CONNECT
BATTERY
DISCARD TERMINAL
PROTECTIVE CAP
HEX
LOCK
WASHER
FLAT
WASHER
NUT
TERMINAL
ACCESS
DOOR
HEX
'BOLT
,"_
POSITIVE
(RED)
CABLE
(See Fig. 2)
CAUTION: Do not short battery terminals. Before connecting battery, remove metal bracelets,
wristwatch
bands, rings, etc.
NEGATIVE
(SLACK)
CABLE
Positive terminal must be connected
first to prevent sparking from accidental grounding.
VENTHOLE
(KEEP CLEAN)
FIG. 2
•
Lift hood to raised position_
°
Open terminal access doors, remove terminal protective caps and discard.
•
if this battery is put into service after month and year
irrdicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
•
•
INSTALL
SEAT
(See Fig. 3)
Adjust seat before tightening adjustment knob.
First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer', lock washer and hex
nut as shown. Tighten secure¥
°
Remove cardboard packing on seat pan_
°
Assemble adjustment knob and flat washer loosely.
Do not tighten_
•
Tighten shoulder bolt securely_
Place seat on seat pan and assemble shoulder bolt,,
Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely.
Close terminal access doors_
°
Lower seat into operating position and sit on seat.
o
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down,
ware)_
°
Get off seat without moving its adjusted position_
°
inspection for corrosion.
o
Raise seat and tighten adjustment knob securely.
°
Testing battery.
•
Jumping (if required)_
o
Periodic charging_
.
Use terminal access doors for:
°
Inspection
for secure connections
(to tighten hard-
SEAT
SEAT PAN
SHOULDER
BOLT
\
FLAT WASHER
ADJUSTMENT
KNOB
FIG. 3
8
ASSEMBLY
CHECK
ASSEMBLE
TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance
•
DECK
DECK LEVELNESS
FOR
PROPER
POSITION
OF
ALL
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK
BRAKE
TO
MOWER
(See Fig. 4)
°
Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
o
With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer and 3/8-16 Iocknut and
tighten securely.
,
Repeat for opposite side installing gauge wheel in
same adjustment hole.
For best cutting results, mower housing should be properly
leveled.. See '`TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual
CHECK
BELTS
WHEELS
Assemble gauge wheels with tractor on a flat level surtace_
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK
GAUGE
GAUGE WHEEL
MOUNTING
BRACKET
SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See '`TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual
3/8-16
LOCKNUT""--
_"
3/SWASHER
GAUGE WHEEL"
BOLT
FIG. 4
LY
INSTALL
=
MULCHER
PLATE
(See Figs.5
& 6)
DEFLECTOR
SHIELD
Install two latch hooks to mulcher plate using sclew,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down_
•
Tighten hardware securely.
.
Raise and hold deflector shield in upright position.
°
Place front of mulcher plate ovel front of mower deck
opening and slide into place, as shown.
Hook front latch into hole on front of mower deck.
•
Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove discharge
guard from mower', Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation,
TO CONVERT
DISCHARGING
TO
BAGGING
LATCH
HOOKS
FIG. 6
OR
,/CHECKLIST
Simply remove mulcher piate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory,
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT
HOOK POINTS
DOWN
WELD NUT
FRON
PLEA SE REVIEW THE FOL L 0 WING CHECKL IS T:
,/
All assembly instructions have been completed.
,/
No remaining loose parts in carton.
,/
Batteryis properly prepared and charged.
1 hour at 6 amps).
,/
Seat is adjusted comfortably and tightened securely_
#"
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory)..
v"
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
v"
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers..
,/
Check wiring. See that all connections are still secure
and wires are properly clamped.
LOCK
WASHER
WELD
NUT
\_
SCREW
LATCH
HOOK
HOOK
LOCK
WASHER
WASHER
WELD
NUT
(Minimum
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
MULCHER
PLATE
FIG. 5
10
,/
Engine oil is at proper level.
,/
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/
Become familiar with all controls - their location and
function_ Operate them before you start the engine_
,/
Be sure brake system is in safe operating condition_
OIPIERATION
These symbols may appear on your tractor or in literature supplied with the product
Learn and understand their meaning,
BATTERY
CAUTION OR
WARNING
REVERSE
FORWARD
FAST
SLOW
ENGINE ON
ENGINE OFF
OIL PRESSURE
CLUTCH
LIGHTS ON
LIGHTS OFF
FUEL
CHOKE
MOWER HEIGHT
DIFFERENTIAL
LOCK
PARKING BRAKE
LOCKED
UNLOCKED
L
REVERSE
NEUTRAL
HIGH
LOW
®SI
PARKING BRAKE
÷
MOWER LIFT
ATTACHMENT
CLUTCH ENGAGED
IGNITION
ATTACHMENT
CLUTCH DISENGAGED
HYDROSTATIC
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Hydro Models only)
11
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S
MANUAL
AND SAFETY
RULES
BEFORE
OPERATING
YOUR
TRACTOR.
Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments, Save
this manual for future reference.
ATTACHMENT
CLUTCH SWITCH
AMMETER
LIGHT SWITCH
POSITION
IGNITION
SWITCH
POSITION
THROTTLE/
CHOKE CONTROL
LIFT LEVER
PLUNGER
ATTACHMENT
LIFT LEVER
CLUTCH/BRAKE
PEDAL
PARKING
LEVER
BRAKE
GEARSHIFT
LEVER
HEIGHT
ADJUSTMENT
KNOB
FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute_
ATTACHMENT CLUTCH SWITCH - Used to engage mower
blades or other attachments mounted to your' tractor_
GEARSHIFT LEVER - Selects the speed and direction of
the tractor.
ATTACHMENT LIFT LEVER - Used to raise and lower
mower deck or other attachments mounted to your tractor.
IGNITION SWITCH - Used to start and stop the engine,
CLUTCH/BRAKE
PEDAL - Used for declutching
braking the tractor and starting the engine.
HEIGHTADJUSTMENT
height.
PARKING BRAKE LEVER - Locks clutch/brake
the brake position
and
THROTTLE/CHOKE
CONTROL - Used for starting and
controling engine speed,
KNOB - Used to adjustthe mower
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position,
LIGHT SWITCH - Turns the headlights on and off.
AMMETER
battery.
pedal into
- Indicates charging (+) or discharging (-) of
12
OPERATmON
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO MOVE FORWARD
(See Fig. 8)
TO SET
The direction and speed of movement
gearshift lever
PARKING
BRAKE
(See
Fig. 8)
Your tractor is equipped with an operator presence sensing
switch
When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine,
=
Depress clutch/brake
and hold,
AND BACKWARD
is controlled by the
Start tractor with clutch/brake pedal depressed
gearshift lever in neutral (N) position+
•
pedal into full "BRAKE" position
Move gearshift lever to desired
and
position.
o
Slowly release clutch/brake pedal to start movement,
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE+
Place parking brake lever in "ENGAGED" position and
release pressu re from clutch/brake pedal. Pedal should
remain in "BRAKE" position Make sure parking brake
will hold tractor secure.
ATTACHMENT
STOPPING
THROTFL_
CHOKE
CONTROL
(See Fig. 8)
MOWER BLADES +
•
Move attachment
position,
GROUND DRIVE Move gearshift
....
_EIGHT
ADJUSTMENT
KNOB_
lever to neutral (N) position+
ENGINE °
CLUTCH SWITCH
PULL-OUTTO
ENGAGE"
clutch switch to "DISENGAGED"
Depress clutch/brake pedal into full "BRAKE" position.
°
PUSH-INTO
"DISENGAGE
"BRAKE"
POSITION
Move throttle control to slow () position.
GEARSHIFT
NOTE: Failure to move throttle control to slow 0 position
and allowing engine to idle before stopping may cause
engine to "backfire".
o
Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use+
CLUTCH/BRAKE
PEDAL "DRIVE"
POSITION
"DISENGAGED
POSITION
Never use choke to stop engine+
FIG. 8
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas+
TO ADJUST
MOWER
Turn knob clockwise ((_d) to raise cutting height
•
(See Fig. 8)
Turn knob counterclockwise
height+
(_'_)to
lower cutting
The cutting height range isapproximately 1-1/2" to 4" The
heights are measured from the ground to the blade tip with
the engine not running These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed,
Always operate engine at full throttle,
Operating engine at less than full throttle reduces the
battery charging rate+
o
HEIGHT
(See Fig. 8)
++,+to Joom
CONTROL
CUTTING
The cutting height is controlled by turning the height adjustment knob in desired direction.
pletely, as described above, before leaving the operator's position; to empty
grass catcher, etc+
TO USE THROTTLE
....
PARKING
BRAKE
ENGAGED"
POSITION
Full throttle offers the best bagging and mower performance+
13
°
The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months_ For healthier and better looking
lawns, mow often and after moderate growth
°
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height,
OPERATION
TO OPERATE
MOWER
(See Fig.
TO TRANSPORT
9)
Your tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine_
•
Raise attachment
ment lift control.
lift to highest position with attach-
o
When pushing or towing your' tractor, be sure gearshift
lever is in neutral (N) position.
=
o
Select desired height of cuL
Lower mower with attachment lift control
o
Do not push or tow tractor at more than five (5) MPH.
•
Start mower blades by engaging attachment clutch
control
•
TO STOP MOWER BLADES - disengage attachment
clutch control.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood isclosed and
secured to tractor. Use an appropriate means of tying hood
to tractor' (rope, cord, etc.).
BEFORE STARTING
CAUTION: Do not operate the mower
without either the entire gross catcher,
on mowers so equipped, or the discharge guard in place.
CHECK
°
ENGINE
OiL
THE ENGBNE
LEVEL
(See Fig. 14)
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
ATTACHMENT CLUTCH
SWITCH PULL-OUT
TO"ENGAGE"
ATTACHMENT
LIFT LEVER
HIGH POSITION
o
Unthread and remove oil fill cap/dipstick; wipe oil off_
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove
and read oil level. If necessary, add oil until "FULL"
mark on dipstick is reached. Do not overfill.
•
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this rnanual).
•
To change engine oil, see the Customer Responsibilities section in this manual.
TO"DISENGAGE"
PUSH-IN
ADD GASOLINE
/_
*
Fill fue! tank_ Use fresh, clean, regular unleaded
gasoline_ (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life).
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING
DISCHARGE
GUARD
FIG. 9
TO OPERATE
I
,_
WARNING:
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or'
carburetor cleaner products in the fuel tank or permanent
damage may occur_
ON HILLS
hills with slopes greater than 15 ° and
CAUTION:
do
not drive Do
across
not drive
any slope.
up or down
•
Choose the slowest speed before starting up or down
hills_
•
Avoid stopping or changing speed on hills.
°
If slowing is necessary, move throttle control lever to
slower position.
•
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
°
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement..
•
To restart movement, slowly release parking brake
and clutch/brake pedal.
*
Make all turns slowly
&
14
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
I
|
I
OPERATmON
TO START
ENGINE
Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired
(See Fig. 9)
When starling engine for the first time or if engine has run
out of fuel, it will take extra cranking time to move fuel from
the tank to the engine
•
,
Depress clutch/brake
Place motion control
pedal and set parking brake.
lever in neutral (N) position.
•
Move attachment
o
Move throttle control lever to choke (JXJ) position for
cold engine start. For warm engine start, move throttle
control to fast (,{_) position.
•
Insert key into ignition and turn key clockwise te"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute If engine does not start after
several attempts, move throttle control to fast (_)
position, wait a few minutes and try again
clutch to "DISENGAGED"
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used
position.
f
1
f
c---"
When engine starts, slowly move throttle control lever
to desired running speed
FIG. 10
MULCHING
°
Allow engine to warm up for a few minutes before
engaging drive or attachments.
IMPORTANT: COLD STARTING FOR HYDRO (BELOW
40°F) - AFTER STARTING ENGINE AND BEFORE
DRIVING, LET TRANSMISSION WARM UP FOR ONE (1)
MINUTE BY PLACING MOTION CONTROL LEVER IN
NEUTRAL (N) POSITION AND RELEASING CLUTCH/
BRAKE PEDAL.
•
TIPS
Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual
°
The left hand side of mower should be used for trimming_
•
When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns unt
finished (See Fig 10).
,
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 11)_ For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly
Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine.. This will result in a more even distribution of
clippings and more uniform cutting.
•
The special mulching blade will recut the grass clippings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
Tire chains cannot be used when the mower housing is
attached to tractor
•
TIPS
IMPORTANT:
FOR BEST
PERFORMANCE,
KEEP
MOWER HOUSING
FREE OF BUILT-UP
GRASS AND
TRASH
CLEAN AFTER EACH USE
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual
MOWING
MOWING
•
Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
MAX 1/3
Do not mow grass when it is wet Wet grass will plug
mower and leave undesirable clumps Allow grass to
dry before mowing_
FIG, 11
15
CUSTOMER
RESPONS BNL TMES
F,LL
,NDATES
._;'/_.._"_,_"
Check BrakeOperation
_#'
CheckTire Pressure
_
3" Chockfor LooseFasteners
R Sharpen/Replace MowerBlades
_
_7
6#°4
LubricationChart
CheckBattery Level/Recharge
i0
a
Clean Batteryand Terminals
CheckTransaxleCooling
6/
_6
ie"
I _'
6#t
I 6#4
Adjust Blade Belt(s) Tension
_s
Adjust MotionDrive Belt(s)Tension
_#'5
Check
Engine Oil Level
_
ChangeEngineOil
6#4
6#4
Clean Air Filter
N
Clean Air Screen
G
Inspect Muffler/Spark
_1,2,3
_i'e2
_2
Arrestor
I
ReplaceOil Filter(If equipped)
_,2
N
CleanEngineCoolingFins
ReplaceSparkPlug
_2
_
ReplaceAir FilterPaperCartridge
_2
RepLaceFuel Filter
_'
6#"'
1 - Change more often when operating under a heavy toad or in high ambient lemperatures
2 ,, Service more often when operating in dtrty or dusty conditions
3 - if equipped with otl filter, change oil every 50 hours
4 - Replace blades more olten when mowing In sandy soil
GENERAL
S ERV IC E DATES
6/
5 - If equipped with adjustable system
6 Not requited If equipped w_th mthntenance-free battery
7 - Tighten front axle pivot bolt to 35 ft -Ibs maximum
DO not ovedighten
RECONIMENDATeONS
LUBRICATION
The warranty on this tractor does riot cover items that have
been subjected to operator abuse or negligence,. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual
CHART
(_ SPINDLE
ZERK
(_
Some adjustments will need to be made periodically to
properly maintain your tractor.
BEARING
(_)
"FRONT WHEEL(_)
BEARING ZERK
ZERK
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season_
Once a year you should replace the spark plug, clean
or replace air' filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
(_
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE
EACH
CLUTCH
PIVOT(S)
USE
•
Check engine oil level.
•
Check brake operation.
,,
•
Check tire pressure.
Check for loose fasteners.
PIVOTS
(_SAE
30 OR lOW30 MOTOR OIL
(_GENERAL
(_)REFEB
16
PURPOSE
GREASE
TO CUSTOMER
RESPONSIBILITIES
"ENGINE"
SECTION
IMPORTANT:
DO NOT OiL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS
VISCOUS LUBRICANTS WILL ATTRACT
DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING
BEARINGS.
IF YOU
FEEL THEY MUST BE LUBRICATED,
USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT
SPARINGLY
CUSTOMER
RESPONSmBIL TIES
(See Fig. 13)
TRACTOR
TO SHARPEN
Always observe safety rules when performing any mainte*
nance.
Care should be taken to keep the blade balanced. An
unbalanced blade wilI cause excessive vibration and eventual damage to mower and engine
BRAKE
o
The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower
=
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with balancer.)
o
Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
OPERATION
If tractor requires more than six (5) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See 'q'o ADJUST BRAKE" in the Service and Adjustments section of this manual)
TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual)
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber
•
NOTE: Do not use a nail for balancing blade The lobes of
the center hole may appear to be centered, but are not..
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE
BLADE
CARE
For best results mower blades must be kept sharp,, Replace bent or damaged blades,
BLADE
•
REMOVAL
(See Fig. 12)
Raise mower to highest position to allow access to
blades.
Remove hex bolt, lock washer and flat washer securing
blade.
°
Install new or resharpened blade with trailing edge up
towards deck as shown.
•
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
FIG. 13
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
o Tighten bolt securely (30-35 Ft. Lbs torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED
NOTE: We de not recommend sharpening blade- but if you
do, be sure the blade is balanced.
o
Keep battery and terminals clean.
o
Keep battery bolts tight.
°
Keep small vent holes open (See "CONNECT
TERY" in the Assembly section of this manual)
°
Recharge at 6-10 amperes for 1 hour°
MANDREL
BLADE
BAT-
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power,
TRAILING
EDGE
•
Remove terminal guard.
,
Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
Wash battery with solution of four tablespoons of
baking soda to one gallon of water_ Be careful net to get
the soda solution into the cells.
LOCK WASH
HEX BOLT (GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD,
FIG. 12
17
°
Rinse the battery with plain water and dry.
•
Clean terminals and battery cable ends with wire brush
until bright.
°
Coat terminals with grease or petroleum jelly,
°
Reinstall battery (See "CONNECT
Assembly section of this manual).
BATTERY" in the
CUSTOMER
RESPON$1BILJTmE$
V-BELTS
AIR FILTER
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip frern wear.
TRANSAXLE
Service air cleaner more often under dusty conditions,
°
Remove knob and cover_
COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.
=
Remove wing nut and air cleaner from base.
TO SERVICE PRE-CLEANER
ENGINE
Slide foam pre-cleaner off cartridge
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF or SG. Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY
-20"
(See Fig. 14)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of operation or every season_ Service paper cartridge every 100
hours of operation or every season, whichever occurs first.
0"
30"
32 °
o
Wash it in liquid detergent and water.
°
Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
TO SERVICE CARTRIDGE
GRADES
40"
-30_
-20_
-10'
O"
TEMPERATURE RANGE ANTICIPATED
Gently tap the flat side of the paper cartridge to dislodge dirt. Do not wash the paper cartridge or use
pressurized air, as this will damage the cartridge,
Replace a dirty, bent, or damaged cartridge.
60 °
10"
BEFORE
80 °
•
20°
30"
40=
NEXT OIL CHANGE
.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc,)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil
Reinstall the pre-cleaner (cleaned and oiled) over the
paper cartridge.
Reassemble air cleaner, wing nut, cover and tighten
knob securely
AIR CLEANER
COVER
Change the oil after' the first two hour's of operation and
every 50 hours thereafter or at least once a year if the
tractor is not used for 50 hours in one year
FOAM
PRE-CLEANER
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation_ Tighten oil fill
cap/dipstick securely each time you check the oil level
TO CHANGE ENGINE OIL (See Fig 14)
AIR CLEANER
BASE
Determine temperature range expected before oil change
All oil must meet API service classification SF or SG.
•
Be sure tractor is on level surface.
,
°
Oil will drain more freely when warm.
Catch oil in a suitable container.
•
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil
•
Remove drain plug
•
After oil has drained completely, replace oil drain plug
and tighten securely.
=
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill For approximate capacity see
"PRODUCT SPECIFICATIONS"
on page 3 of this
manual
OIL FILL
CAP/DIPSTICK
AIR
OIL DRAIN
PLUG
Use gauge on oil fill cap/dipstick for checking level.
Insert dipstick into the tube and rest the oil fill cap on the
tube. Do not thread the cap onto the tube when taking
reading. Keep oil at "FULL" line on dipstick. Tighten
cap onto the tube securely when finished.
FIG. 14
18
CUSTOMER
CLEAN
AiR
SCREEN
(See
RIESPONSIIB L TIES
MUFFLER
Fig. 14)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage
CLEAN
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual
AIR INTAKE/COOLING
SPARK
AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times
IN-LINE
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary_ Make sure the cooling shrouds are
reinstalled
OIL
FILTER
•
Replace the engine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one
year_
Drain oil from engine crankcase (See "TO CHANGE
ENGINE OIL" in this section of this manual, through
step remove drain plug).
°
Remove oil filter and wipe off filter adapter.
FILTER
(See
Fig.
16)
With engine cool, remove filter and plug fuel line
sections.
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
(See Fig. 15)
•
FUEL
The fuel _ter should be replaced once each season.. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds re_
moved will cause engine damage due to overheating
ENGINE
PLUGS
o
Be sure there are no fuel line leaks and clamps are
properly positioned.
°
Immediately wipe up any spilled gasoline
CLAMP
Apply a thin coating of new engine oil to the rubber
gasket on replacement oil filter.
•
Install replacement oil filter on filter adapter. Turn oil
filter clockwise until rubber gasket contacts the filter
adapter, then tighten filter an additional 1/2 turn.
Fill crankcase with new oil (See '`TO CHANGE ENGINE OIL" in this section of this manual). For approximate capacity see "PRODUCT SPECIFICATIONS" on
page 3 of this manual
•
Start the engine and check for oil leaks.. Correct any
leaks before placing engine into full operation.
FUEL FILTER
FIG. 16
CLEANING
OIL FILTER
I
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
•
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out Water in engine
can result in a shortened engine life
FIG. 15
19
SERVMCE AND ADJUSTMENTS
_
o
Depress clutch/brake pedal fully and set parking brake.
CAUTION:
BEFORElever
PERFORMING
ANY
SERVICE OR ADJUSTMENTS:
°
Place gearshift
in neutral (N)
position.
o
Place attachment clutch in "DISENGAGED"
position.
o Turn ignition key "OFF" and remove key,
•
Make sure the blades and all moving parts have completely stopped.
°
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
TO REMOVE
MOWER
(See Fig. 17)
SUSPENSION
Mower will be easier to remove from the right side of tractor
°
Place attachment dutch switch in "DISENGAGED"
position_
•
Move attachment lift lever forward to lower' mower to its
lowest position
ELECTRIC
CLUTCH
PULLEY
FRONT
LINK
Roll belt off electric clutch pulley
Disconnect anti-sway bar from chassis bracket by
removing retainer spring.
SPRINGS
(BOTH SIDES)
Disconnect suspension arms from rear deck brackets
by removing retainer springs,
Disconnect front links from deck by removing retainer
spnngs
RETAINER
SPRING
Raise lift lever to raise suspension arms, Slide mower
out from under' tractor
ANTI-SWAY
IMPORTANT: IF AN ATTACHMENT 03"HER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS
TO INSTALL
MOWER
Raise attachment lift lever to its highest position
o
Slide mower under tractor with discharge guard to right
side of tractor.
•
Lower' lift lever to its lowest position,.
",=,f
RETAINER
SPRINGS
(BOTH SIDES)
FIG. 17
(See Fig. 17)
•
BAR
Install mower in reverse order of removal instructions,
2O
$ERVUCIE AN
TO LEVEL
MOWER
ADJUSTMENTS
To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/4" to
3/4" lower than the rear when the mower is in its highest
position,
HOUSING
Adjust the mower while tractor is parked on level ground or
driveway.
Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
If tires are over or underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE
ADJUSTMENT
(See Figs. 18 and 19)
o
At the midpoint of both sides of mower, measure height
from bottom edge of mowerte ground, Distance"A"on
both sides of mower should be the same or within 1/4"
of each other.
Before making any necessary adjustments, check that
both front links are equal in length. Both links should be
approximately 10-3/8",
=
If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side_
°
If links are not equal in length, adjust one link to same
length as other link,
To lower front of mower loosen nut "E" on both front
links an equal number of turns,
When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nuts "F" against trunnion on both front
links.
To lower one side of mower, loosen lift link adjustment
nut on that side.
°
•
Raise mower to its highest position,
o
•
•
•
NOTE:
Each full turn of adjustment
height about 1/8'L
°
Check adjustment on right side of tractor
Measure distance "D" directly in front and behind the mandrel at bottom
edge of mower housing as shown.
Recheck
measurements
FRONT-TO-BACK
nut will change
•
mower
°
after adjusting.
ADJUSTMENT
(See Figs, 20 and 21)
IMPORTANT:
DECK MUST BE LEVEL SIDE-TO-SIDE
IF
THE FOLLOWING
FRONT-TO-BACK
ADJUSTMENT
IS
NECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY
SO MOWER
WILL STAY LEVEL SIDE-TO;IDE
BOTTOM EDGE
OF MOWER TO
GROUND
To raise front of mower, loosen nut "F" from trunnion on
both front links. Tighten nut "E" on both front links an
equal number of turns.
When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nut "F" against trunnion on both front links.
o
Recheck side-to*side adjustmenL
•
Recheck side-to-side adjustment.
MANDREL
BOTTOM EDGE
OF MOWER TO
GROUND
FIG, 20
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
"A"
GROUND LINE
FIG. 18
NUT "E"
SUSPENSION
LIFT LINK ADJUSTMENT
ARM
NUT "F'"_
FRONT LINKS
NUT
TRUNNION
FIG. 21
FIG. 19
21
SERVICE AND ADJUSTMENTS
TO REPLACE
MOWER
BLADE
DRIVE BELT
WITH PARKING
BRAKE "ENGAGED"
(See Fig. 22)
The mower blade drive belt may be replaced without tools,,
Park the tractor on level surface, Engage parking brake.
BELT REMOVAL •
Remove mower' from tractor' (See '%0
MOWER" in this section of this manual)
•
Work belt off both mandrel pulleys and idler pulleys,
°
Pull belt away from mower.
BELT INSTALLATION
o
NUT"A"
REMOVE
/
JAM NUT
7°
-
Install new belt in reverse order of removal.
Make sure belt is in all pulley grooves and inside all belt
guides,,
Install mower' in reverse order of removal instructions.
OPERATING
ARM
IDLER
PULLEYS
FIG. 23
TO REPLACE
MANDREL
PULLEY
MOTION
DRIVE BELT
(See Fig. 24)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footresL
=
.
•
°
•
MANDREL
PULLEY
BRAKE
(See
Fig. 23)
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
CLUTCH LOCATOR
CLUTCH
LOCATORTABS
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
•
Depress clutch/brake pedal and engage parking brake.
.
Measure distance between brake operating arm and
nut "A" on brake rod°
Remove upper belt keeper.
Remove belt from stationary idler and clutching idler.
Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keepers.
Pull belt toward front of tractor and remove downwards
from around electric clutch
o Install new belt by reversing above procedure,
IMPORTANT:
MAKE SURE UPPER BELT KEEPER IS
POSITIONED PROPERLY BETWEEN LOCATOR TABS
AND ELECTRIC CLUTCH WIRE CONNECTION
IS
SECURE,,
FIG. 22
TO ADJUST
Remove mower (See "TO REMOVE MOWER" in this
section of this manual.)
Disconnect clutch wire harness_
Remove clutch locater
CLUTCHING
IDLER
UPPER BELT
KEEPER
STATIONARY
IDLER
If distance is other' than 1-1/2", loosen jam nut and turn
nut "A" until distance becomes 1-1/2'L Retighten jam
nut against nut "A".
Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest authorized service center/department.
TRANSAXLE
CLUTCH
WIRE
HARNESS
22
FIG. 24
SERVWCE AND ADJUSTMENTS
TO ADJUST
STEERING
WHEEL
TO REMOVE CABLES, REVERSE ORDER BLACK cable first from chassis and then from the fully
charged battery,
RED cable last from both batteries.
ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straightforward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual,
FRONT WHEEL
TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department,
TO REMOVE
WHEEL
"POSITIVE'
(+)
(4
FOR REPAIRS
I PAHE:I/
J
(See Fig. 25)
=
o
•
.
•
.
Block up axle securely.
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose),
Repair tire and reassemble
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key,
Replace washers and snap retaining ring securely in
axle groove.
Replace axle cover.
FIG. 26
TO REPLACE
°
•
•
I
A×'EOOVER
TO REPLACE
WITH A WEAK BATTERY
CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries.
Always wear eye protection
when around batteries.
AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
°
Check wiring. See electrical wiring diagram in the
Repair Parts section of this manual
O.LYI
FIG. 25
TO START ENGINE
(See Fig. 26)
BULB
Raise hoo&
Pull bulb holder out of the hole in the backside of the
grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill,
Close hood.
INTERLOCKS
WASHERS
HEADLIGHT
FUSE
Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
I
i
If your battery is too weak to start the engine, it should be
recharge&
If "jumper cables" are used for emergency
starting, follow this procedure:
iMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM
THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES
TO ATTACH JUMPER CABLES °
Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis,
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fue! tank and battery,
TO REMOVE
HOOD
AND GRILL
ASSEMBLY
(See Fig. 27)
Raise hoe&
o
•
Unsnap headlight wire connector.
Stand in front of tractor. G rasp hood at sides, tilt toward
engine and lift off of tractor..
To replace, reverse above procedure.
HEADLIGHT
WIRE
CONNECTOR
HOOD
23
FIG. 27
SERVICE AND ADJUSTMENTS
ENGHNE
TO
ADJUST
ACCELERATION
THROTTLE
CONTROL
.
CABLE
(See Fig. 28)
The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•
With engine not running, move throttle control lever
from slow (,,_) to choke (\) position, Slowly move
lever from choke ( \ ) to fast (._) posit on.
•
Check to see if hole in throttle lever and hole in speed
control bracket are aligned.
•
If holes are not aligned, loosen cable clamp screw and
align the holes by inserting a pencil or a 1/4" drill bit
through both hole&
•
Pull throttle cable up to remove slack and tighten cable
clamp screw. Remove alignment pencil or drill bit,
TO ADJUST
CARBURETOR
TEST-
Move throttle control lever from slow (,,4_.) to fast
position.
If engine hesitates
or dies, turn idle
adjusting needle out (counterclockwise)
1/8 turn
peat test and continue to adjust, if necessary,
engine accelerates
smoothly.
(,=_)
fuel
Reuntil
High speed stop is factory adjusted,,
Do not adjust damage may result.
IMPORTANT;
NEVER
TAMPER
WITH THE ENGINE
GOVERNOR,
WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED
OVERSPEEDINGTHEENGINEABOVE
THE
FACTORY
HIGH
SPEED
SETTING
CAN
BE
DANGEROUS
IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING,
CONTACT
YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT,
WHICH HAS PROPER EQUIPMENT
AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS
(See Fig. 29)
CABLE CLAMP SCREW _._
The carburetor has been preset at the factory and adjustment should not be necessary_ However, minor adjustment may be required to compensate fordifferences in fuel,
temperature, altitude or load if the carburetor does need
adjustment, proceed as follows:
tn general, turning the adjusting needles in (clockwise)
decreases the supply of fuel to the engine giving a leaner
fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving
a richer fuel/air mixture.
IMPORTANT;
DAMAGE
SEATS IN CARBURETOR
TURNED IN TOO TIGHT.
PRELIMINARY
SPEED
CONTROL BRACKET
_
TO THE NEEDLES AND THE
MAY RESULT IF NEEDLE IS
Be sure you have a clean air filter and the throttle
control cable is adjusted properly (see above)_
.
With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclockwise) 1 turn.
FIG. 28
IDLE SPEED ADJUSTING
SCREW
FINAL SETTING •
Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion
control lever in neutral (N) position.
o
Idle speed settinq - With throttle control lever in slow
(._=_) position, engine should idle at 1750 RPM. If
engine idles too slow or fast, turn idle speed adjusting
screw in or' out until correct idle is attained.
•
Idle fuel needle setting - With throttle control lever in
slow (,,J_) position, turn idle fuel adjusting needle in
(clockwise) until engine begins to die and then turn out
(counterclockwise) approximately 1/8 to 1/4 turn to
obtain best low speed perfermar_ce.
=
i
THROTTLE
SETTING *
°
I
/
IDLE FUEL ADJUSTING
NEEDLE
FIG. 29
Recheck idle speed, Readjust if necessary.
24
LEVER
STORAGE
ENGINE
immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or
more,
FUEL SYSTEM
TRACTOR
IMPORTANT:
IT IS IMPORTANT
TO PREVENT
GUM
DEPOSITS
FROM FORMING
IN ESSENTIAL
FUEL
SYSTEM PARTS SUCH AS CARBURETOR,
FUEL FILTER,
FUEL HOSE, OR TANK DURING
STORAGE.
ALSO,
EXPERIENCE
INDICATES
THAT ALCOHOL
BLENDED
FUELS (CALLED GASOHOL
OR USING ETHANOL
OR
METHANOL)
CAN ATTRACT MOISTURE
WHICH LEADS
TO SEPARATION
AND FORMATION
OF ACIDS DURING
STORAGE.
ACIDIC
GAS CAN DAMAGE
THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.
Drain the fuel tank.
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area
.
Clean entire tractor (See"CLEANING"in the Customer
Responsibilities section of this manual).
Start the engine and let it run until the fuel lines and
carburetor are empty.
NOTE:
Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allowthe stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
Lubricate as shown in the Customer Responsibilities
section of this manual
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts fordamage, breakage
and wear, Replace if necessary
ENGINE
Touch up all rusted or chipped paint surfaces; sand
lightly before painting,
Fully charge the battery for storage.
CYLINDERS
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see "TO
CLEAN BATFERY AND TERMINALS" in the Customer Responsibilities section of this manual).
.
°
OIL
Drain oil (with engine warm) and replace with clean engine
oil
(See "ENGINE" in the Customer Responsibilities
section of this manual).
BATTERY
•
Use fresh fuel next season,,
a
Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual)
.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur,
o
o
Remove spark plug(s).
•
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
o
Turn ignition key to "START" position for a few seconds
to distribute oil.
Replace with new spark plug(s),,
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals,
OTHER
Be sure battery drain tube is securely attached.
o
Do not store gasoline from one season to another,
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
•
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
°
If possible, store your tractor indoors and cover it to
give protection from dust and dirt°
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust,,
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM,
25
TROUBLESHOOTmNG
PROBLEM
Will not start
CAUSE
POINTS
CORRECTION
1
Out of fuel
2
3
4
5
6
7
Engine not "CHOKED"
Engine flooded
Bad sparkpiug
Dirty air filter
Dirty fuel filter
Water in fuel
1
FIll fuel tank
properly
2
3
4
5
6
7
8
9
10
Loose or damaged wiring
Carburetor out of adjustment
Engine valves out of adjustment
8
9
10
See 'q'O START ENGINE" in Operation section
Wait several minutes before attempting to start
Replace spark plug
Clean/replace air filter
Replace fuel filter
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter
Check all wiring
Contact an authorized service center/department
Contact an authorized service center/department
Hard to start
1
2
3
4
5
6
7
8
Dirty air filter
Bad spark plug
Weak or dead battery
Dirty fuel filter
Stale or dirty fuel
Loose or damaged widng
Carburetor out of adjustment
Engine valves out of adjustment
1
2
3
4
5
6
7
B
Clean/replace air filter
Replace spark ptug
Recharge or replace battery
Replace fuel filter
Drain fuel tank and refill wittl fresh gasoline_
Check atl widng
Contact an authorized service center/dspartmant
Contact an authorized service canter/department
Engine will not turn over
1
2,
3
4
Clutch!brake pedal not depressed
Attachment clutch is engaged
Weak or dead battery
Blown fuse,
5
6
7
8
9.
Corroded battery terminals
Loose or damaged wiring
Faulty ignition switch
Faulty solenoid or starter
Faulty operator presence switch(es)
!
2
3
4
5
6
7
B
9
Depress clutch/braKe pedal
Disengage attachment clutch
Recharge or replace battery
Replace fuse
Clean battery terminals
Check all widng
ChesWreplace ignition switch
Checldrsplace solenoid or starter
Contact an authorized service centeddepartment
Engine clicks but will not
start
1
2.
3
4
Weakor dead battery.
Corroded battery terminals
Loose or damaged wiring,
Faulty solenoid or starter
1
2
3
4
Recharge or replace battery
Clean battery terminals,
Check all widng
Check/replace solenoid or starter
Loss of power
1
2
3
4
5
6.
7,
8
9
Cutting too much grass/too fast,
Throttle tn "CHOKE" position.
Build-up of grass, leaves and trash under mower.
Dirty air fitter.
Low oil level!dirty oil
Faulty spark plug,
Dirty fuel filter
Stale or dirty fuet
Water in fuel
1
2
3
4
Set in "Higher Cut" position/reduce speed
Adjust throttle control
Clean underside of mower housing
Clean/replace air filter
5
6
7
8,
9
Check oil level/change oi!
Clean and regap or cbange spark plug
Replace fuel filter
Drain fuel tank and refill with fresh gasoline
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fue! filter
Connect and tighten spark plug wire
Clean engine air screen/fins
Clean/replace muffler
Cheek all widng
Contact art authorized service center/department
Contact an authorized service center/department
10
11
12
13
14
15
Excessive vibration
Spark plug wire loose
Dirty engine air screen/fins
Dirty/clogged muffler
Loose or damaged widng
Carburetor out of adjustment
Engine valves out of adjustment
1
2,
Worn. bent or loose blade
Bent blade mandrel
3
Loose/damaged
10
11
12
13
14
15
1
2
3
part(s)
26
Replace blade Tighten blade bolt
Replace blade mandrel.
Tighten loose part(s)
Replace damaged
parts
TROU
PROBLEM
LESHOOVUNG POINTS
CORRECTION
CAUSE
1
Faulty operator-safety presence contmlsystem
1
2.
3
4
Worn, bent or loose blade
Mower deck not level.
Buildup of grass, leaves, and trash under mower
Bent blade mandrel
5
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels
Mower blades will not
rotate
1
2
3
4
Poor grass discharge
Engine continues to run
when operator leaves seat
with attachment clutch
Check wiring, switches and connections
If not
corrected, contact an authorized service center/
department
engaged
Poor cut - uneven
Headlight(s) not working
(if so equipped)
Battery will not charge
Engine "backfires"
when turning engine
"OFF"
1
2
3
4
5
Replace blade Tighten blade bolt
Level mower deck
Clean underside of mower housing
Replace blade mandrel
Clean around mandrefs to open vent holes
Obstruction in clutch mechanism
Worn/damaged mower drive belt
Frozen idlerpufley
Frozen blade mandrel
2
3
4
Remove obstruction.
Replace mowerdrive belt
Replace idler pulley
Replace blade mandrel
!
2
3
4
Engine speed too slow
Travel speed too fast
Wet grass
Mowerdecknotlevel
1
2
3
4
Place throttle control in "FAST" position
Shtftto slower speed.
Allow grass to dry before mowing
Level mower deck
5
6
7
8
Low/uneven tire air pressure
Worn, bent or loose blade
Buildup of grass, leaves and trash under mower
Mower ddve belt worn
9
10
11
Blades improperly installed
Improper blades used
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
5
6
7.
8
9
10r
11
Check tires for proper air pressure,
Replace/sharpen blade Tighten blade bolt
Clean underside of mower housing
Replace mower drive belt
Reinstallblades
sharpedge down
Replace with blades listed in this manual
Clean around mandrals to open vent holes
1
Switch is "OFF"
1
Tum switch "ON"
2
3
4
5
Bu_b(s) burned out
Faulty light switch
Looseor damaged wiring
Blown fuse
2
&
4
5
Replace bulb(s)
Check/replace light switch
Checkwidng
and connections
Replace fuse
1
2
Bad battery cell(s)
Poor cable connections
1
2
Replace battery
Check/clean all connections
3
4
Faulty i'egulator (if so equipped)
Faulty alternator
3
4
Replace regulator
Replace alternator
1
Engine throttle control not set at "SLOW"
position for 30 seconds before stopping engine
1
Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stopping engine
27
®
S_E/A/ S
OWNER'S
MANUAL
15.5 HP
ELECTRIC START
3 in One Convertible
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
MODEL NO=
917.252580
Each tractor has its own model number.
its own model number.
Each engine has
]he model number for your tractor will be found on the
model plate located under the seat..
The model number for your engine will be found on the
blower housing of the engine.
All parts listed herein may be ordered from any Sears,
Roebuck and Co, Service Center/Department and most Retail Stores.
IF YOU NEED
REPAIR SERVICE
OR PARTS:
FOR REPAIR SERVICE, CALL
THIS TOLL FREE NUMBER:
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
• PRODUCT - TRACTOR
1-800-4-REPAIR
• MODEL NUMBER - 917.252580
(1-800-473-7247)
• ENGINE MODEL NO. - CV15S, TYPE NO. - PS41508
• PART NUMBER
FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:
• PART DESCRIPTION
1-800-FON-PART
(1-800-366-7278)
FOR CONSUMER ASSISTANCE
HOT LINE, CALL THIS
TOLL FREE NUMBER:
Your Sears merchandise has added value when you
consider Sears has service units nationwide staffed with
Sears trained technicians__
professional
technicians
specifically trained to insure that we meet our pledge to
you, we service what we sell.
1-800-659-5917
146839
Rev. 3
06.12,95
RH
Printed in U.SA.
=
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