Craftsman 917252580 User Manual Lawn, Tractor Manuals And Guides L0807079

CRAFTSMAN Lawn, Tractor Manual L0807079 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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SEAl, S
®

MODEL NUMBER 917.252580

OWNER'SMANUAL

oAssembly
Operation
Customer Responsibilities
Service and Adjustments
Repair Parts

_,AUTION:

Read and follow

all safety

rules

and instructions

before

operating

this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1_800-659-5917

SAFETY
Practices RULES
for Ride-On

Safe Operation

Mowers

_

IMPORTANT;
THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING
HANDS AND FEET AND THROWING OBJECTS
FAILURE TO OBSERVE THE FOLLOWING
SAFETY INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR DEATH.
I.

•

•

•
•

•

•
•

n.

Ul. CHILDREN

GENERAL
OPERATION
Read, understand, and follow all instructions in the manual
arrd on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine_
Clear the area of objects such as rocks, toys, wire, etc,
which could be picked up and thrown by the blade
Be surethe area is clear of other people before mowing. Stop
machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary Always
look down and behind before and while backing
Be aware of the mower discharge direction and do not point
it at anyone
Do not operate the mower without either the
entire grass catcher or the guard in place
Slow down before turning.
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing
Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light
Do not operate the machine while under the influence of
alcohol or drugs
Watch for traffic when operating near or crossing roadways
Use extra care when loading or unloading the machine into
a trailer or truck.

Tragic accidents

can occur if the operator is not alert to the
presence of children..
Children are often attracted to the
machine
and the mowing activity.
Never assume that
children will remain where you last saw them_
Keep children out of the mowing area and under the watchful
care of another responsible adult
Be alert and turn machine off if children enter the area
Before and when backing, look behind and down for small
children.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Never allow children to operate tile machine
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death.
All slopes require extra caution.
If you cannot back up the
slope or if you feel uneasy on it, do not mow it.

•

DO:
•
•
•
•
•
°

Mow up and down slopes, not across_
Remove obstacles such as rocks, tree limbs, etc_
Watch for holes, ruts, or bumps.
Uneven terrain could
overturn the machine_ Tall grass can hide obstacles_
Use slow speed. Choose a low gear'so that you will not have
to stop or shift while on the slope.
Follow the manufacturer's
recommendations
for wheel
weights or counte_A, eights to improve stability.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine_
Keep all movemertt on the slopes slowand gradual Do not
make sudden changes in speed or direction_
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
stope_

°

SERVICE
Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition
Never tamper with safety devices
Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris build-up
Clean oil or fuel spillage. Allow machine to cool before
stodng_
Stop and inspect tile equipment if you strike an object.
Repair, if necessary, before restarting
Never make adjustments ol repairs with the engine running_
Grass catcher components are sub ect to wear, damage, and
deterioration, which could expose moving parts or alow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when necessary_
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them_
Check brake operation frequently.
Adjust and service as
required.
Look for this symbol to point out important safety
precautions,
It means
CAUTIONIII
BECOME ALERTIII
YOUR
SAFETY IS INVOLVED.

DO NOT:
•
Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible_
•
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
•
Do not mow on wet grass_ Reduced traction could cause
sliding_
j
Do not try to stabilize the machine by putting your foot on the
ground.
•
Do not use grass catcher on steep slopes.

A

CAUTION: Always disconnect spark plug
wire and place wire where it can not contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.

WARNING A
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other
reproductive
harm.

2

PRODUCT

CONGRATULATIONS
on your purchase of a Sears
Tractor. it has been designed, engineered and manufactured to give you the best possible dependability and
performance_
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department.
We have competent, welltrained technicians and the proper tools to service or repair
this tractor.
Please read and retain this manual The instructions will
enable you to assemble and maintain your unit properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER

SPECIRCAT ONS

HORSEPOWER:

15 5

GASOLINE CAPACITY
AND TYPE:

3r5 GALLONS
UNLEADED REGULAR

OIL TYPE (API'SF/SG):

SAE 10W_30 (above 32°F)
SAE 5W-30 (below 32°F)

OIL CAPACITY:

W/FILTER:
W/O FILTER:

=

_PARK
(GAP:

917,252580

PLUG:

CHAMPION

VALVE CLEARANCE:

NOT ADJUSTABLE

GROUND SPEED (MPH):

FORWARD:
1st
2nd
3rd
4th
5th
6th
REVERSE:

DATEOFPURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEPIN A SAFE PLACE
FOR FUTURE REFERENCE.

CUSTOMER
o

is available on this prodstore for details.

RESPONSUBILITnES

Read and observe

the safety rules

Follow a regularschedule
using your tractor.

in maintaining,

TIRE PRESSURE:

FRONT:
REAR:

14 PSI
10 PSI

CHARGING SYSTEM:

3 AMPS BATTERY
5 AMPS HEADLIGHTS

BLADE BOLT TORQUE:

30-35 FT LBS

In the state of California the above is required by law
(Section 4442 of the California Public Resources Code)
Other states may have similar laws, Federal laws apply on
federal lands, A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual)

caring forand

Follow the instructions
under "Customer
Responsibilities" and "Storage" sections of this owner's manual.

LIMRTED TWO YEAR WARRANTY

11
1,5
23
35
45
57
1,8

WARNING:
This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any), If a spark arrester is used, it should be maintained
in effective working order by the operator.

AGREEMENT

A Sears Maintenance
Agreement
uct. Contact your nearest Sears

RCt2YC

,040")

SERIAL
NUMBER

MAINTENANCE

40 PINTS
35 PINTS

ON CRAFTSMAN

RiDiNG

EQUmPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship
This Warranty dues not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercial or rental purposes.

UMITED

90 DAY WARRANTY

ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER
AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN*HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY)
THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60179

3

=FABLE OF CONTENTS
SAFETY RULES ............................................................
2
PRODUCT SPECIFICATIONS ......................................
3
CUSTOMER RESPONSIBILITIES ..................... 3, 16-19
WARRANTY ..................................................................
3
TRACTOR ACCESSORIES ..........................................
5
ASSEMBLY .............................................................
7-10
OPERATION ..........................................................
11-15

MAINTENANCE SCHEDULE .....................................
16
SERVICE AND ADJUSTMENTS ........................... 20-24
STORAGE ...................................................................
25
TROUBLESHOOTING ...........................................
26-27
REPAIR PARTS - TRACTOR ................................ 30-47
REPAIR PARTS - ENGINE ....................................
48-53
PARTS ORDERING/SERVICE
............... BACK COVER

iNDEX
A
Accessories ......................................................
5
Adjustments:
Brake .............................................................
22
Carburetor ..........................................24
Mower
Frent-To-Back ..............................21
Side-To-Side ...................................
21
Throttle Control Cable .....................24
Air Filter, Engine ...........................................
18
Air Screen, Engine ............................... 19
Assembly .......................................................
7-10

Engine:
Air Filter .......................................... 18
Air Screen ........................................ 19
Cooling Fins .................... :................19
Oil Change ..........................................18
Oil Level ...................................................
14
Oil Type ....................................... 14,18
Preparation ............................................
14
Repair Parts .....................................
48-53
Starting ..............................................15
Storage ..............................................25

F

Filter:
Air Filter .......................................... 18
Fuel .................................................... 19
Battery:
Fuel:
Charging
..............................................
8
Type .............................................
14
Cleaning ...........................................................
17
Storage ........................................... 25
Starting with Weak Battery ........... 23
Storage ........................................................
25
Fuse ..............................................................
23
Terminals ...................................... 17
Belt:
H
Motion Drive
Hood Removal/Installation ......................23
Removal/Replacement
........... 22
Mower Belt(s)
L
Removal/Replacement
........... 22
Leveling
Mower
Deck
..................................
21
Blade:
Lubrication:
Sharpening ................................
17
Chart .....................................................
16
Replacement .......................................17
Engine ......................................................
18
Brake Adjustment ..........................................
22

Options:
Accessories ...................................
5
Spark Arrester .........................
3,38

P
Parking Brake ................................... 12-13
Parts Bag ............................................
6
Pads, ReplacementJRepair ...............30-47
Product Specifications .................................3

R
Repair Parts ........................................ 30-47

B

C

M

Maintenance Schedule ...............................
16
Carburetor Adjustment ................................
24
Mower:
Controls, Tractor ...................................... 12
Adjustment, Front-to-Back ........... 21
Customer Responsibilities .................16-19
Adjustment, Side-to-Side .......................
21
Engine:
Blade
Replacement
...................
17
Air Filter ..............................................
18
Blade Sharpening ................................
17
Air Screen ..........................................
19
Cutting Height ..........................................
13
Cooling Fins ..................................19
Installation .............................................
20
Engine Oil ............................ 14,18
Operation ..............................................
14
Fuel Filter ................................................
19
Removal .............................................20
Spark Plug(s) ....................................
19
Mowing Tips .................................................
15
Tractor:.
Muffle[ .........................................................19
Battery ......................................
17
Blade .....................................................
17
Spark Arrester. ....................................
3,38
Lubrication Chart .............................
16
Ma#rtenance Schedule ............. 16
O
Tire Care .............................. 9,17,23
Oi!:
Transaxle ...................................... 18
Cold Weather Conditions ........ 14,18
Cutting Height, Mower ................................
13
Engine ..................................................18

E
Electrical:
Interlocks and Relays .........................
23
Schematic ................................................
29
Widng Diagram ............................. 30

S
Safety Rules ....................................................
2
Seat .....................................................................
8
Service and Adjustments
................20-24
Carburetor .............................................
24
Fuse ................................................ 23
Hood Removal/Installation ..............23
Motion Drive Belt
Removal/Replacement
..............22
Mower Belt(s)
Removal/Replacement
........... 22
Mower Adjustment
Front-to-Back .......................... 21
Side-to-Side ............................... 21
Mower Removal/Installation ........ 20
Tire Care ....................................8,17,23
Slope Guide Sheet965
Spark Plug(s) ....................................... 19
Specifications ...................................................
3
Starting the Engine ..............................
14-15
Steering Wheel .............................................
7,23
Stopping the Tractor ..........................
13
Storage ..........................................................
25

T
Throttle Control Cable Adjustment ........24
Tires ................................................ 9,17,23
Troubleshooting Chart .......................26-27
Transaxle ............................................................
t8

W
Warranty ................................................... 3
Wiring Diagram ....................................... 30

Wiring Schematic
Storage ........................................................
25
Operation .................................................
11-15
Operating Mower ......................................14

4

.................................... 29

ACCESSORIES

AND ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased
Most Sears stores can order these items for you when you provide the model number of your tractor

MAINTENANCE

ENGINE
SPARK PLUG

GAS CAN

ENGINE OIL

FUEL STABILIZER

AIR FILTER

BLADES

BELTS

%
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor
you This list was current at the time of publication; however,
may be made in these attachments, or some may no longer
accessories
and attachments
that ere available for your
Most of these attachments do not require additional hitches
attaching and detaching

Many of these are listed below with brief explanations of how they can help
it may change in future years - more attachments may be added, changes
be available or fit your model Contact your nearest Sears store for the
tractor.
or conversion kits (those that do are indicated) and are designed for easy

SNOW BLADE for snow removal only. 14-inch high, 48-inch wide
blade clears 42-inch path when angled left or right R aises, lowers
with side lever. Adjustable skids; replaceable, reversible scraper
bar, (Use with tire chains and wheel weights and/or rear drawbar
weight.)
SNOWTHROWER has 40-inch swath Drum-type auger handles
powdery and wet]heavy snow_ Mounts easily with simple pin
arrangement
Discharge chute adjusts from tractor seat 6-inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source,
includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers
SPREADEPJSEEDERS make seeding, fertilizing, and weed killing easy, Broadcast spreaders are also useful for granular deicers and sand

AERATOR promotes deep root growth for a healthy lawn Tapered 2.5-inch steel spikes mounted on lO-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in
Steel weight tray for increased penetration.
BAGGER lets you collect
grass clippings and leaves for a
healthier, heater looking lawn Two Permanex containers hold
30-gallon plastic bags
BLIMPER protects front end of tractor from damager
CARTS make hauling easy
Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly
CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. 150 Ib. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain
GANG HITCH lets you tow 2 or3 puIFbehind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments)
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain For mower decks not so
equipped,
MULCH RAKE/DETHATCHER
loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Available for front
or rear mounting.
HIGH PERFORMANCE
REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper Mounts behind tractor
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades For models not equipped as 3-in-1 Convertible
mowers
See "MOWER" in the Repair Parts section of this
manual.

SWEEPERS let you collect grass clippings and leaves
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue, Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch
Fits any lawn, yard or garden tracton Simply hook up to the tractor
drawbar and go! Optional
accessories
convert unit for
dethatching, aerating, hilling., without tools
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility_ Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer
Optional accessories
include:
tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top.
VACS for powerful collection of heavy grass clippings and leaves
Optional wand attachment
to pick up debris in hard-to-reach
places VAC/CHIPPER includes a chipper-shredder
WEIGHT BRACKET for drawbar for snow removal applications
Uses (1) 55 Ib weighL
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.

RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck
Use with 2 x 8 or 2 x 10 lumber
ROLLER for smoother lawn surface.
36-inch wide, 18-inch
diameter water-tight drum holds up to390 Ibs. of weight Rounded
edges prevent harm to tuff. Adjustable scraper automatically
cleans drum.

5

CONTENTS OF HARDWARE PACK
Parts

Bag contents

shown

full size

Parts packed

separately

in carton

(1) Shoulder Bolt
5/16-18

Seat

(1) Knob

C1
(1) Washer
17/32 x 1-3/16 x 12 G_
Video
Cassette

Steering
Wheel

(1) Large
Fiat Washer

Mulcher
Plate
(3)
O

Clips
Tinnerman
OwneCs Manual

Pads Bag

Parts bag contents
(1) Locknut 3/8-24

©

Q
(1) Hex Bolt 5/16-18 x 1-1/4

(1) Locknut

(2) Shoulder
Bolts

(2) Centerlock Nuts

(2) Washers

9/32 x 5/8
x 16 Ga_

x(2)Washers
7/8 x 14 Gauge
3/8

Extension
Shaft

Steering
Wheel
Insert

I

Steering

Steering Wheel
Adapter

®
(2) Hex Nuts 1/4-20

(2) Washers

(_)

(2) Lock
Washers
#10

(2) Weld Nuts #10
3/16 x 3/4 x 16 Gauge

(2) Hex Bolts 1/4-20 x 3/4

Wheels
(2) Gauge

5/16-18
Assemblies

(2) Screws
#10 x 5/8

not shown full size

(2) Keys

(2) Lock
Washers

1/4

Slope Sheet

6

Steering
Sleeve

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED

FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard
wrench sizes are listed
(2) 7/16" wrenches

3/4" Socket w/drive ratchet

(1) 1/2" wrench

Tire pressure gauge

(I) 9/16" wrench

Phillips Screwdriver

Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).

TO REMOVE TRACTOR
UNPACK
•

=

SLEEVE

FROM CARTON

CARTON

jADAPTER

Remove all accessible loose parts and parts cartons
from carton (See page 6).

EXTENSION
SHAF!"

Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flaL

5116 HEX BOLT

Check for any additional

loose parts or cartons and

remove_

BEFORE
SKmD
ATTACH

ROLLING
STEERING

PREASSEMBLE

TRACTOR

WHEEL

OFF

STEERING
SLEEVE

(See Fig. 1)

SLEEVE TO STEERING WHEEL

(See Fig. 1 Inset)
Install sleeve retainer clips, evenly spaced around
steering wheel hub, with formed tabs toward the outside of hub.

FIG. 1

Press or lightly tap retainer clips fully onto steering
wheel hub
Slide steering wheel adapter onto steering shaft extension

Press steering sleeve fully onto steering wheel hub and
clips,
•

Position steering wheel and sleeve assembly so cross
bars are horizontal (left to right) and slide onto adapter.

•

Assemble large flat washer and 3/8-24 Iocknut and
tighten securely.

•

Snap steering wheel
wheel.

INSTALL STEERING WHEEL

•

Remove

•

IMPORTANT:
CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID

ASSEMBLE EXTENSION

SHAFT

,

Slide extension shaft onto lower steering shaft, Align
mounting holes in extention and lower shafts and
install 5/16 hex bolt and IocknuL Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22FT LBSTORQUE.
Position front wheels of the tractor so they are pointing
straight forward.

7

protective

insert into center of steering

plastic

from tractor

hood and grill.

ASSEMBLY
TO ROLL

TRACTOR

OFF

SKID

(See Fig. 7)

.

Raise attachment lift lever to its highest position_

o

Release parking brake by depressing clutch/brake
pedal
Place gearshift lever in neutral (N) position.
Roll tractor backwards off skid.

•

Remove banding holding discharge guard up against
tractor.

CONNECT

BATTERY

DISCARD TERMINAL
PROTECTIVE CAP

HEX

LOCK
WASHER

FLAT
WASHER

NUT

TERMINAL
ACCESS
DOOR

HEX
'BOLT

,"_
POSITIVE
(RED)
CABLE

(See Fig. 2)

CAUTION: Do not short battery terminals. Before connecting battery, remove metal bracelets,
wristwatch
bands, rings, etc.

NEGATIVE
(SLACK)
CABLE

Positive terminal must be connected
first to prevent sparking from accidental grounding.

VENTHOLE
(KEEP CLEAN)

FIG. 2
•

Lift hood to raised position_

°

Open terminal access doors, remove terminal protective caps and discard.

•

if this battery is put into service after month and year
irrdicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.

•

•

INSTALL

SEAT

(See Fig. 3)

Adjust seat before tightening adjustment knob.

First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer', lock washer and hex
nut as shown. Tighten secure¥

°

Remove cardboard packing on seat pan_

°

Assemble adjustment knob and flat washer loosely.
Do not tighten_

•

Tighten shoulder bolt securely_

Place seat on seat pan and assemble shoulder bolt,,

Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely.
Close terminal access doors_

°

Lower seat into operating position and sit on seat.

o

Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down,

ware)_

°

Get off seat without moving its adjusted position_

°

inspection for corrosion.

o

Raise seat and tighten adjustment knob securely.

°

Testing battery.

•

Jumping (if required)_

o

Periodic charging_

.

Use terminal access doors for:
°

Inspection

for secure connections

(to tighten hard-

SEAT

SEAT PAN

SHOULDER
BOLT

\

FLAT WASHER
ADJUSTMENT
KNOB

FIG. 3

8

ASSEMBLY
CHECK

ASSEMBLE

TIRE PRESSURE

The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance
•

DECK

DECK LEVELNESS

FOR

PROPER

POSITION

OF

ALL

See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.

CHECK

BRAKE

TO

MOWER

(See Fig. 4)

°

Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).

o

With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer and 3/8-16 Iocknut and
tighten securely.

,

Repeat for opposite side installing gauge wheel in
same adjustment hole.

For best cutting results, mower housing should be properly
leveled.. See '`TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual

CHECK
BELTS

WHEELS

Assemble gauge wheels with tractor on a flat level surtace_

Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.

CHECK

GAUGE

GAUGE WHEEL
MOUNTING
BRACKET

SYSTEM

After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See '`TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual

3/8-16
LOCKNUT""--

_"

3/SWASHER
GAUGE WHEEL"

BOLT

FIG. 4

LY
INSTALL
=

MULCHER

PLATE

(See Figs.5

& 6)

DEFLECTOR
SHIELD

Install two latch hooks to mulcher plate using sclew,
washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down_
•

Tighten hardware securely.

.

Raise and hold deflector shield in upright position.

°

Place front of mulcher plate ovel front of mower deck
opening and slide into place, as shown.
Hook front latch into hole on front of mower deck.

•

Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove discharge
guard from mower', Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation,

TO CONVERT
DISCHARGING

TO

BAGGING

LATCH
HOOKS

FIG. 6

OR

,/CHECKLIST

Simply remove mulcher piate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory,

BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT

HOOK POINTS
DOWN

WELD NUT
FRON

PLEA SE REVIEW THE FOL L 0 WING CHECKL IS T:
,/

All assembly instructions have been completed.

,/

No remaining loose parts in carton.

,/

Batteryis properly prepared and charged.
1 hour at 6 amps).

,/

Seat is adjusted comfortably and tightened securely_

#"

All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory)..

v"

Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).

v"

Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers..

,/

Check wiring. See that all connections are still secure
and wires are properly clamped.

LOCK
WASHER

WELD
NUT
\_

SCREW

LATCH
HOOK
HOOK

LOCK
WASHER

WASHER

WELD
NUT

(Minimum

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:

MULCHER
PLATE

FIG. 5

10

,/

Engine oil is at proper level.

,/

Fuel tank is filled with fresh, clean, regular unleaded
gasoline.

,/

Become familiar with all controls - their location and
function_ Operate them before you start the engine_

,/

Be sure brake system is in safe operating condition_

OIPIERATION
These symbols may appear on your tractor or in literature supplied with the product

Learn and understand their meaning,

BATTERY

CAUTION OR
WARNING

REVERSE

FORWARD

FAST

SLOW

ENGINE ON

ENGINE OFF

OIL PRESSURE

CLUTCH

LIGHTS ON

LIGHTS OFF

FUEL

CHOKE

MOWER HEIGHT

DIFFERENTIAL
LOCK

PARKING BRAKE
LOCKED

UNLOCKED

L
REVERSE

NEUTRAL

HIGH

LOW

®SI
PARKING BRAKE

÷
MOWER LIFT

ATTACHMENT
CLUTCH ENGAGED

IGNITION

ATTACHMENT
CLUTCH DISENGAGED

HYDROSTATIC
DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Hydro Models only)

11

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S

MANUAL

AND SAFETY

RULES

BEFORE

OPERATING

YOUR

TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments, Save
this manual for future reference.
ATTACHMENT
CLUTCH SWITCH
AMMETER

LIGHT SWITCH
POSITION
IGNITION
SWITCH
POSITION

THROTTLE/
CHOKE CONTROL
LIFT LEVER
PLUNGER

ATTACHMENT
LIFT LEVER
CLUTCH/BRAKE
PEDAL

PARKING
LEVER

BRAKE

GEARSHIFT
LEVER

HEIGHT
ADJUSTMENT
KNOB

FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute_

ATTACHMENT CLUTCH SWITCH - Used to engage mower
blades or other attachments mounted to your' tractor_

GEARSHIFT LEVER - Selects the speed and direction of
the tractor.

ATTACHMENT LIFT LEVER - Used to raise and lower
mower deck or other attachments mounted to your tractor.

IGNITION SWITCH - Used to start and stop the engine,

CLUTCH/BRAKE
PEDAL - Used for declutching
braking the tractor and starting the engine.
HEIGHTADJUSTMENT
height.

PARKING BRAKE LEVER - Locks clutch/brake
the brake position

and

THROTTLE/CHOKE
CONTROL - Used for starting and
controling engine speed,

KNOB - Used to adjustthe mower

LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position,

LIGHT SWITCH - Turns the headlights on and off.
AMMETER
battery.

pedal into

- Indicates charging (+) or discharging (-) of

12

OPERATmON
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO MOVE FORWARD
(See Fig. 8)

TO SET

The direction and speed of movement
gearshift lever

PARKING

BRAKE

(See

Fig. 8)

Your tractor is equipped with an operator presence sensing
switch
When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine,
=

Depress clutch/brake
and hold,

AND BACKWARD
is controlled by the

Start tractor with clutch/brake pedal depressed
gearshift lever in neutral (N) position+
•

pedal into full "BRAKE" position

Move gearshift lever to desired

and

position.

o
Slowly release clutch/brake pedal to start movement,
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE+

Place parking brake lever in "ENGAGED" position and
release pressu re from clutch/brake pedal. Pedal should
remain in "BRAKE" position Make sure parking brake
will hold tractor secure.

ATTACHMENT

STOPPING

THROTFL_
CHOKE
CONTROL

(See Fig. 8)

MOWER BLADES +
•

Move attachment
position,
GROUND DRIVE Move gearshift

....

_EIGHT
ADJUSTMENT
KNOB_

lever to neutral (N) position+

ENGINE °

CLUTCH SWITCH
PULL-OUTTO
ENGAGE"

clutch switch to "DISENGAGED"

Depress clutch/brake pedal into full "BRAKE" position.
°

PUSH-INTO
"DISENGAGE

"BRAKE"
POSITION

Move throttle control to slow () position.

GEARSHIFT

NOTE: Failure to move throttle control to slow 0 position
and allowing engine to idle before stopping may cause
engine to "backfire".
o

Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use+

CLUTCH/BRAKE
PEDAL "DRIVE"
POSITION

"DISENGAGED
POSITION

Never use choke to stop engine+

FIG. 8

NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas+

TO ADJUST

MOWER

Turn knob clockwise ((_d) to raise cutting height

•

(See Fig. 8)

Turn knob counterclockwise
height+

(_'_)to

lower cutting

The cutting height range isapproximately 1-1/2" to 4" The
heights are measured from the ground to the blade tip with
the engine not running These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed,

Always operate engine at full throttle,
Operating engine at less than full throttle reduces the
battery charging rate+
o

HEIGHT

(See Fig. 8)

++,+to Joom
CONTROL

CUTTING

The cutting height is controlled by turning the height adjustment knob in desired direction.

pletely, as described above, before leaving the operator's position; to empty
grass catcher, etc+

TO USE THROTTLE

....

PARKING
BRAKE
ENGAGED"
POSITION

Full throttle offers the best bagging and mower performance+

13

°

The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months_ For healthier and better looking
lawns, mow often and after moderate growth

°

For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height,

OPERATION
TO OPERATE

MOWER

(See Fig.

TO TRANSPORT

9)

Your tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine_

•

Raise attachment
ment lift control.

lift to highest position with attach-

o

When pushing or towing your' tractor, be sure gearshift
lever is in neutral (N) position.

=
o

Select desired height of cuL
Lower mower with attachment lift control

o

Do not push or tow tractor at more than five (5) MPH.

•

Start mower blades by engaging attachment clutch
control

•

TO STOP MOWER BLADES - disengage attachment
clutch control.

NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood isclosed and
secured to tractor. Use an appropriate means of tying hood
to tractor' (rope, cord, etc.).

BEFORE STARTING
CAUTION: Do not operate the mower
without either the entire gross catcher,
on mowers so equipped, or the discharge guard in place.

CHECK
°

ENGINE

OiL

THE ENGBNE

LEVEL

(See Fig. 14)

The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.

ATTACHMENT CLUTCH
SWITCH PULL-OUT
TO"ENGAGE"

ATTACHMENT
LIFT LEVER
HIGH POSITION

o

Unthread and remove oil fill cap/dipstick; wipe oil off_
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove
and read oil level. If necessary, add oil until "FULL"
mark on dipstick is reached. Do not overfill.

•

For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this rnanual).

•

To change engine oil, see the Customer Responsibilities section in this manual.

TO"DISENGAGE"
PUSH-IN

ADD GASOLINE

/_

*

Fill fue! tank_ Use fresh, clean, regular unleaded
gasoline_ (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life).
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING

DISCHARGE
GUARD

FIG. 9

TO OPERATE

I

,_

WARNING:
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or'
carburetor cleaner products in the fuel tank or permanent
damage may occur_

ON HILLS

hills with slopes greater than 15 ° and
CAUTION:
do
not drive Do
across
not drive
any slope.
up or down

•

Choose the slowest speed before starting up or down
hills_

•

Avoid stopping or changing speed on hills.

°

If slowing is necessary, move throttle control lever to
slower position.

•

If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.

°

Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement..

•

To restart movement, slowly release parking brake
and clutch/brake pedal.

*

Make all turns slowly

&
14

CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

I
|

I

OPERATmON
TO START

ENGINE

Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired

(See Fig. 9)

When starling engine for the first time or if engine has run
out of fuel, it will take extra cranking time to move fuel from
the tank to the engine
•
,

Depress clutch/brake
Place motion control

pedal and set parking brake.
lever in neutral (N) position.

•

Move attachment

o

Move throttle control lever to choke (JXJ) position for
cold engine start. For warm engine start, move throttle
control to fast (,{_) position.

•

Insert key into ignition and turn key clockwise te"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute If engine does not start after
several attempts, move throttle control to fast (_)
position, wait a few minutes and try again

clutch to "DISENGAGED"

When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used

position.

f

1
f

c---"

When engine starts, slowly move throttle control lever
to desired running speed

FIG. 10

MULCHING

°

Allow engine to warm up for a few minutes before
engaging drive or attachments.
IMPORTANT: COLD STARTING FOR HYDRO (BELOW
40°F) - AFTER STARTING ENGINE AND BEFORE
DRIVING, LET TRANSMISSION WARM UP FOR ONE (1)
MINUTE BY PLACING MOTION CONTROL LEVER IN
NEUTRAL (N) POSITION AND RELEASING CLUTCH/
BRAKE PEDAL.

•

TIPS

Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual

°

The left hand side of mower should be used for trimming_

•

When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns unt
finished (See Fig 10).

,

If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.

For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 11)_ For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly
Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.

Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine.. This will result in a more even distribution of
clippings and more uniform cutting.
•

The special mulching blade will recut the grass clippings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.

Tire chains cannot be used when the mower housing is
attached to tractor
•

TIPS

IMPORTANT:
FOR BEST
PERFORMANCE,
KEEP
MOWER HOUSING
FREE OF BUILT-UP
GRASS AND
TRASH
CLEAN AFTER EACH USE

NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual

MOWING

MOWING

•

Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.

MAX 1/3

Do not mow grass when it is wet Wet grass will plug
mower and leave undesirable clumps Allow grass to
dry before mowing_

FIG, 11

15

CUSTOMER

RESPONS BNL TMES

F,LL
,NDATES
._;'/_.._"_,_"
Check BrakeOperation

_#'

CheckTire Pressure

_

3" Chockfor LooseFasteners
R Sharpen/Replace MowerBlades

_

_7
6#°4

LubricationChart
CheckBattery Level/Recharge
i0
a

Clean Batteryand Terminals
CheckTransaxleCooling

6/
_6

ie"

I _'
6#t

I 6#4

Adjust Blade Belt(s) Tension

_s

Adjust MotionDrive Belt(s)Tension

_#'5

Check

Engine Oil Level

_

ChangeEngineOil

6#4

6#4

Clean Air Filter
N

Clean Air Screen

G

Inspect Muffler/Spark

_1,2,3
_i'e2
_2

Arrestor

I

ReplaceOil Filter(If equipped)

_,2

N

CleanEngineCoolingFins
ReplaceSparkPlug

_2
_

ReplaceAir FilterPaperCartridge

_2

RepLaceFuel Filter

_'
6#"'

1 - Change more often when operating under a heavy toad or in high ambient lemperatures
2 ,, Service more often when operating in dtrty or dusty conditions
3 - if equipped with otl filter, change oil every 50 hours
4 - Replace blades more olten when mowing In sandy soil

GENERAL

S ERV IC E DATES

6/

5 - If equipped with adjustable system
6 Not requited If equipped w_th mthntenance-free battery
7 - Tighten front axle pivot bolt to 35 ft -Ibs maximum
DO not ovedighten

RECONIMENDATeONS

LUBRICATION

The warranty on this tractor does riot cover items that have
been subjected to operator abuse or negligence,. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual

CHART

(_ SPINDLE

ZERK

(_

Some adjustments will need to be made periodically to
properly maintain your tractor.

BEARING

(_)

"FRONT WHEEL(_)
BEARING ZERK

ZERK

All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season_
Once a year you should replace the spark plug, clean
or replace air' filter, and check blades and belts for
wear. A new spark plug and clean air filter assure

(_

proper air-fuel mixture and help your engine run better
and last longer.
BEFORE

EACH

CLUTCH
PIVOT(S)

USE

•

Check engine oil level.

•

Check brake operation.

,,
•

Check tire pressure.
Check for loose fasteners.

PIVOTS

(_SAE

30 OR lOW30 MOTOR OIL

(_GENERAL
(_)REFEB

16

PURPOSE

GREASE

TO CUSTOMER

RESPONSIBILITIES

"ENGINE"

SECTION

IMPORTANT:
DO NOT OiL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS
VISCOUS LUBRICANTS WILL ATTRACT
DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING
BEARINGS.
IF YOU
FEEL THEY MUST BE LUBRICATED,
USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT
SPARINGLY

CUSTOMER

RESPONSmBIL TIES
(See Fig. 13)

TRACTOR

TO SHARPEN

Always observe safety rules when performing any mainte*
nance.

Care should be taken to keep the blade balanced. An
unbalanced blade wilI cause excessive vibration and eventual damage to mower and engine

BRAKE

o

The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower

=

To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with balancer.)

o

Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.

OPERATION

If tractor requires more than six (5) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See 'q'o ADJUST BRAKE" in the Service and Adjustments section of this manual)

TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual)
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber
•

NOTE: Do not use a nail for balancing blade The lobes of
the center hole may appear to be centered, but are not..

Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.

BLADE

BLADE

CARE

For best results mower blades must be kept sharp,, Replace bent or damaged blades,

BLADE
•

REMOVAL

(See Fig. 12)

Raise mower to highest position to allow access to
blades.
Remove hex bolt, lock washer and flat washer securing
blade.

°

Install new or resharpened blade with trailing edge up
towards deck as shown.

•

Reassemble hex bolt, lock washer and flat washer in
exact order as shown.

FIG. 13
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.

o Tighten bolt securely (30-35 Ft. Lbs torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED
NOTE: We de not recommend sharpening blade- but if you
do, be sure the blade is balanced.

o

Keep battery and terminals clean.

o

Keep battery bolts tight.

°

Keep small vent holes open (See "CONNECT
TERY" in the Assembly section of this manual)

°

Recharge at 6-10 amperes for 1 hour°

MANDREL

BLADE

BAT-

TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power,
TRAILING

EDGE

•

Remove terminal guard.

,

Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
Wash battery with solution of four tablespoons of
baking soda to one gallon of water_ Be careful net to get
the soda solution into the cells.

LOCK WASH
HEX BOLT (GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

FIG. 12

17

°

Rinse the battery with plain water and dry.

•

Clean terminals and battery cable ends with wire brush
until bright.

°

Coat terminals with grease or petroleum jelly,

°

Reinstall battery (See "CONNECT
Assembly section of this manual).

BATTERY" in the

CUSTOMER

RESPON$1BILJTmE$

V-BELTS

AIR FILTER

Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip frern wear.
TRANSAXLE

Service air cleaner more often under dusty conditions,
°
Remove knob and cover_

COOLING

Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.

=
Remove wing nut and air cleaner from base.
TO SERVICE PRE-CLEANER

ENGINE

Slide foam pre-cleaner off cartridge

LUBRICATION
Only use high quality detergent oil rated with API service
classification SF or SG. Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY

-20"

(See Fig. 14)

Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of operation or every season_ Service paper cartridge every 100
hours of operation or every season, whichever occurs first.

0"

30"

32 °

o

Wash it in liquid detergent and water.

°

Squeeze it dry in a clean cloth.

Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
TO SERVICE CARTRIDGE

GRADES

40"

-30_
-20_
-10'
O"
TEMPERATURE RANGE ANTICIPATED

Gently tap the flat side of the paper cartridge to dislodge dirt. Do not wash the paper cartridge or use
pressurized air, as this will damage the cartridge,
Replace a dirty, bent, or damaged cartridge.

60 °

10"
BEFORE

80 °

•

20°
30"
40=
NEXT OIL CHANGE

.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc,)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil

Reinstall the pre-cleaner (cleaned and oiled) over the
paper cartridge.
Reassemble air cleaner, wing nut, cover and tighten
knob securely

AIR CLEANER
COVER

Change the oil after' the first two hour's of operation and
every 50 hours thereafter or at least once a year if the
tractor is not used for 50 hours in one year

FOAM
PRE-CLEANER

Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation_ Tighten oil fill
cap/dipstick securely each time you check the oil level
TO CHANGE ENGINE OIL (See Fig 14)
AIR CLEANER
BASE

Determine temperature range expected before oil change
All oil must meet API service classification SF or SG.
•

Be sure tractor is on level surface.

,
°

Oil will drain more freely when warm.
Catch oil in a suitable container.

•

Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil

•

Remove drain plug

•

After oil has drained completely, replace oil drain plug
and tighten securely.

=

Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill For approximate capacity see
"PRODUCT SPECIFICATIONS"
on page 3 of this
manual

OIL FILL
CAP/DIPSTICK
AIR

OIL DRAIN
PLUG

Use gauge on oil fill cap/dipstick for checking level.
Insert dipstick into the tube and rest the oil fill cap on the
tube. Do not thread the cap onto the tube when taking
reading. Keep oil at "FULL" line on dipstick. Tighten
cap onto the tube securely when finished.

FIG. 14

18

CUSTOMER
CLEAN

AiR

SCREEN

(See

RIESPONSIIB L TIES
MUFFLER

Fig. 14)

Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.

Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage

CLEAN

Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual

AIR INTAKE/COOLING

SPARK

AREAS

To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times

IN-LINE

Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary_ Make sure the cooling shrouds are
reinstalled

OIL

FILTER

•

Replace the engine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one
year_
Drain oil from engine crankcase (See "TO CHANGE
ENGINE OIL" in this section of this manual, through
step remove drain plug).

°

Remove oil filter and wipe off filter adapter.

FILTER

(See

Fig.

16)

With engine cool, remove filter and plug fuel line
sections.
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.

(See Fig. 15)

•

FUEL

The fuel _ter should be replaced once each season.. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.

NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds re_
moved will cause engine damage due to overheating
ENGINE

PLUGS

o

Be sure there are no fuel line leaks and clamps are
properly positioned.

°

Immediately wipe up any spilled gasoline
CLAMP

Apply a thin coating of new engine oil to the rubber
gasket on replacement oil filter.

•

Install replacement oil filter on filter adapter. Turn oil
filter clockwise until rubber gasket contacts the filter
adapter, then tighten filter an additional 1/2 turn.
Fill crankcase with new oil (See '`TO CHANGE ENGINE OIL" in this section of this manual). For approximate capacity see "PRODUCT SPECIFICATIONS" on
page 3 of this manual

•

Start the engine and check for oil leaks.. Correct any
leaks before placing engine into full operation.

FUEL FILTER

FIG. 16

CLEANING

OIL FILTER

I

•

Clean engine, battery, seat, finish, etc. of all foreign
matter.

•

Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax

We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out Water in engine
can result in a shortened engine life

FIG. 15

19

SERVMCE AND ADJUSTMENTS
_

o
Depress clutch/brake pedal fully and set parking brake.
CAUTION:
BEFORElever
PERFORMING
ANY
SERVICE OR ADJUSTMENTS:
°
Place gearshift
in neutral (N)
position.
o
Place attachment clutch in "DISENGAGED"
position.
o Turn ignition key "OFF" and remove key,
•
Make sure the blades and all moving parts have completely stopped.
°
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.

TO REMOVE

MOWER

(See Fig. 17)

SUSPENSION

Mower will be easier to remove from the right side of tractor
°
Place attachment dutch switch in "DISENGAGED"
position_
•
Move attachment lift lever forward to lower' mower to its
lowest position

ELECTRIC
CLUTCH
PULLEY

FRONT
LINK

Roll belt off electric clutch pulley
Disconnect anti-sway bar from chassis bracket by
removing retainer spring.

SPRINGS
(BOTH SIDES)

Disconnect suspension arms from rear deck brackets
by removing retainer springs,
Disconnect front links from deck by removing retainer
spnngs

RETAINER
SPRING

Raise lift lever to raise suspension arms, Slide mower
out from under' tractor

ANTI-SWAY

IMPORTANT: IF AN ATTACHMENT 03"HER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS
TO INSTALL

MOWER

Raise attachment lift lever to its highest position

o

Slide mower under tractor with discharge guard to right
side of tractor.

•

Lower' lift lever to its lowest position,.

",=,f

RETAINER
SPRINGS
(BOTH SIDES)

FIG. 17

(See Fig. 17)

•

BAR

Install mower in reverse order of removal instructions,

2O

$ERVUCIE AN
TO LEVEL

MOWER

ADJUSTMENTS
To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/4" to
3/4" lower than the rear when the mower is in its highest
position,

HOUSING

Adjust the mower while tractor is parked on level ground or
driveway.
Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
If tires are over or underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE

ADJUSTMENT

(See Figs. 18 and 19)

o

At the midpoint of both sides of mower, measure height
from bottom edge of mowerte ground, Distance"A"on
both sides of mower should be the same or within 1/4"
of each other.

Before making any necessary adjustments, check that
both front links are equal in length. Both links should be
approximately 10-3/8",

=

If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side_

°

If links are not equal in length, adjust one link to same
length as other link,
To lower front of mower loosen nut "E" on both front
links an equal number of turns,
When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nuts "F" against trunnion on both front
links.

To lower one side of mower, loosen lift link adjustment
nut on that side.

°

•

Raise mower to its highest position,

o

•
•
•

NOTE:
Each full turn of adjustment
height about 1/8'L
°

Check adjustment on right side of tractor
Measure distance "D" directly in front and behind the mandrel at bottom
edge of mower housing as shown.

Recheck

measurements

FRONT-TO-BACK

nut will change

•

mower

°

after adjusting.

ADJUSTMENT

(See Figs, 20 and 21)

IMPORTANT:
DECK MUST BE LEVEL SIDE-TO-SIDE
IF
THE FOLLOWING
FRONT-TO-BACK
ADJUSTMENT
IS
NECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY
SO MOWER
WILL STAY LEVEL SIDE-TO;IDE

BOTTOM EDGE
OF MOWER TO
GROUND

To raise front of mower, loosen nut "F" from trunnion on
both front links. Tighten nut "E" on both front links an
equal number of turns.
When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nut "F" against trunnion on both front links.

o

Recheck side-to*side adjustmenL

•

Recheck side-to-side adjustment.
MANDREL

BOTTOM EDGE
OF MOWER TO
GROUND

FIG, 20
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

"A"

GROUND LINE

FIG. 18

NUT "E"
SUSPENSION

LIFT LINK ADJUSTMENT

ARM

NUT "F'"_

FRONT LINKS

NUT

TRUNNION

FIG. 21

FIG. 19

21

SERVICE AND ADJUSTMENTS
TO REPLACE

MOWER

BLADE

DRIVE BELT

WITH PARKING

BRAKE "ENGAGED"

(See Fig. 22)
The mower blade drive belt may be replaced without tools,,
Park the tractor on level surface, Engage parking brake.
BELT REMOVAL •

Remove mower' from tractor' (See '%0
MOWER" in this section of this manual)

•

Work belt off both mandrel pulleys and idler pulleys,

°

Pull belt away from mower.

BELT INSTALLATION
o

NUT"A"

REMOVE

/

JAM NUT

7°

-

Install new belt in reverse order of removal.
Make sure belt is in all pulley grooves and inside all belt
guides,,
Install mower' in reverse order of removal instructions.

OPERATING
ARM

IDLER
PULLEYS

FIG. 23

TO REPLACE

MANDREL
PULLEY

MOTION

DRIVE BELT

(See Fig. 24)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footresL
=
.
•
°

•
MANDREL
PULLEY

BRAKE

(See

Fig. 23)

Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.

CLUTCH LOCATOR
CLUTCH
LOCATORTABS

If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
•

Depress clutch/brake pedal and engage parking brake.

.

Measure distance between brake operating arm and
nut "A" on brake rod°

Remove upper belt keeper.
Remove belt from stationary idler and clutching idler.
Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keepers.
Pull belt toward front of tractor and remove downwards
from around electric clutch

o Install new belt by reversing above procedure,
IMPORTANT:
MAKE SURE UPPER BELT KEEPER IS
POSITIONED PROPERLY BETWEEN LOCATOR TABS
AND ELECTRIC CLUTCH WIRE CONNECTION
IS
SECURE,,

FIG. 22

TO ADJUST

Remove mower (See "TO REMOVE MOWER" in this
section of this manual.)
Disconnect clutch wire harness_
Remove clutch locater

CLUTCHING
IDLER

UPPER BELT
KEEPER

STATIONARY
IDLER

If distance is other' than 1-1/2", loosen jam nut and turn
nut "A" until distance becomes 1-1/2'L Retighten jam
nut against nut "A".
Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest authorized service center/department.

TRANSAXLE

CLUTCH
WIRE
HARNESS

22

FIG. 24

SERVWCE AND ADJUSTMENTS
TO ADJUST

STEERING

WHEEL

TO REMOVE CABLES, REVERSE ORDER BLACK cable first from chassis and then from the fully
charged battery,
RED cable last from both batteries.

ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straightforward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual,

FRONT WHEEL

TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department,

TO REMOVE

WHEEL

"POSITIVE'

(+)

(4

FOR REPAIRS

I PAHE:I/
J

(See Fig. 25)
=
o

•
.
•
.

Block up axle securely.
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose),
Repair tire and reassemble
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key,
Replace washers and snap retaining ring securely in
axle groove.
Replace axle cover.

FIG. 26
TO REPLACE
°
•

•
I

A×'EOOVER

TO REPLACE

WITH A WEAK BATTERY

CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries.
Always wear eye protection
when around batteries.

AND RELAYS

Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
°
Check wiring. See electrical wiring diagram in the
Repair Parts section of this manual

O.LYI

FIG. 25

TO START ENGINE
(See Fig. 26)

BULB

Raise hoo&
Pull bulb holder out of the hole in the backside of the
grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill,
Close hood.

INTERLOCKS

WASHERS

HEADLIGHT

FUSE

Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
I

i

If your battery is too weak to start the engine, it should be
recharge&
If "jumper cables" are used for emergency
starting, follow this procedure:
iMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM
THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES
TO ATTACH JUMPER CABLES °
Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis,
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fue! tank and battery,

TO REMOVE

HOOD

AND GRILL

ASSEMBLY

(See Fig. 27)
Raise hoe&
o

•

Unsnap headlight wire connector.
Stand in front of tractor. G rasp hood at sides, tilt toward
engine and lift off of tractor..
To replace, reverse above procedure.

HEADLIGHT
WIRE
CONNECTOR

HOOD

23

FIG. 27

SERVICE AND ADJUSTMENTS
ENGHNE
TO

ADJUST

ACCELERATION
THROTTLE

CONTROL

.

CABLE

(See Fig. 28)
The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•

With engine not running, move throttle control lever
from slow (,,_) to choke (\) position, Slowly move
lever from choke ( \ ) to fast (._) posit on.

•

Check to see if hole in throttle lever and hole in speed
control bracket are aligned.

•

If holes are not aligned, loosen cable clamp screw and
align the holes by inserting a pencil or a 1/4" drill bit
through both hole&

•

Pull throttle cable up to remove slack and tighten cable
clamp screw. Remove alignment pencil or drill bit,

TO ADJUST

CARBURETOR

TEST-

Move throttle control lever from slow (,,4_.) to fast
position.
If engine hesitates
or dies, turn idle
adjusting needle out (counterclockwise)
1/8 turn
peat test and continue to adjust, if necessary,
engine accelerates
smoothly.

(,=_)
fuel
Reuntil

High speed stop is factory adjusted,,
Do not adjust damage may result.
IMPORTANT;
NEVER
TAMPER
WITH THE ENGINE
GOVERNOR,
WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED
OVERSPEEDINGTHEENGINEABOVE
THE
FACTORY
HIGH
SPEED
SETTING
CAN
BE
DANGEROUS
IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING,
CONTACT
YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT,
WHICH HAS PROPER EQUIPMENT
AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS

(See Fig. 29)

CABLE CLAMP SCREW _._

The carburetor has been preset at the factory and adjustment should not be necessary_ However, minor adjustment may be required to compensate fordifferences in fuel,
temperature, altitude or load if the carburetor does need
adjustment, proceed as follows:
tn general, turning the adjusting needles in (clockwise)
decreases the supply of fuel to the engine giving a leaner
fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving
a richer fuel/air mixture.
IMPORTANT;
DAMAGE
SEATS IN CARBURETOR
TURNED IN TOO TIGHT.

PRELIMINARY

SPEED

CONTROL BRACKET

_

TO THE NEEDLES AND THE
MAY RESULT IF NEEDLE IS

Be sure you have a clean air filter and the throttle
control cable is adjusted properly (see above)_

.

With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclockwise) 1 turn.

FIG. 28
IDLE SPEED ADJUSTING

SCREW

FINAL SETTING •

Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion
control lever in neutral (N) position.

o

Idle speed settinq - With throttle control lever in slow
(._=_) position, engine should idle at 1750 RPM. If
engine idles too slow or fast, turn idle speed adjusting
screw in or' out until correct idle is attained.

•

Idle fuel needle setting - With throttle control lever in
slow (,,J_) position, turn idle fuel adjusting needle in
(clockwise) until engine begins to die and then turn out
(counterclockwise) approximately 1/8 to 1/4 turn to
obtain best low speed perfermar_ce.

=

i

THROTTLE

SETTING *

°

I

/
IDLE FUEL ADJUSTING

NEEDLE

FIG. 29

Recheck idle speed, Readjust if necessary.

24

LEVER

STORAGE
ENGINE

immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or
more,

FUEL SYSTEM

TRACTOR

IMPORTANT:
IT IS IMPORTANT
TO PREVENT
GUM
DEPOSITS
FROM FORMING
IN ESSENTIAL
FUEL
SYSTEM PARTS SUCH AS CARBURETOR,
FUEL FILTER,
FUEL HOSE, OR TANK DURING
STORAGE.
ALSO,
EXPERIENCE
INDICATES
THAT ALCOHOL
BLENDED
FUELS (CALLED GASOHOL
OR USING ETHANOL
OR
METHANOL)
CAN ATTRACT MOISTURE
WHICH LEADS
TO SEPARATION
AND FORMATION
OF ACIDS DURING
STORAGE.
ACIDIC
GAS CAN DAMAGE
THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE

CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.

Drain the fuel tank.

Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area
.
Clean entire tractor (See"CLEANING"in the Customer
Responsibilities section of this manual).

Start the engine and let it run until the fuel lines and
carburetor are empty.

NOTE:
Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allowthe stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.

Lubricate as shown in the Customer Responsibilities
section of this manual
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts fordamage, breakage
and wear, Replace if necessary

ENGINE

Touch up all rusted or chipped paint surfaces; sand
lightly before painting,

Fully charge the battery for storage.

CYLINDERS

After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see "TO
CLEAN BATFERY AND TERMINALS" in the Customer Responsibilities section of this manual).
.

°

OIL

Drain oil (with engine warm) and replace with clean engine
oil
(See "ENGINE" in the Customer Responsibilities
section of this manual).

BATTERY
•

Use fresh fuel next season,,

a

Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual)

.

Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur,

o

o

Remove spark plug(s).

•

Pour one ounce of oil through spark plug hole(s) into
cylinder(s).

o

Turn ignition key to "START" position for a few seconds
to distribute oil.
Replace with new spark plug(s),,

After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals,

OTHER

Be sure battery drain tube is securely attached.

o

Do not store gasoline from one season to another,

If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.

•

Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.

°

If possible, store your tractor indoors and cover it to
give protection from dust and dirt°

Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust,,
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM,

25

TROUBLESHOOTmNG
PROBLEM

Will not start

CAUSE

POINTS
CORRECTION

1

Out of fuel

2
3
4
5
6
7

Engine not "CHOKED"
Engine flooded
Bad sparkpiug
Dirty air filter
Dirty fuel filter
Water in fuel

1

FIll fuel tank

properly

2
3
4
5
6
7

8
9
10

Loose or damaged wiring
Carburetor out of adjustment
Engine valves out of adjustment

8
9
10

See 'q'O START ENGINE" in Operation section
Wait several minutes before attempting to start
Replace spark plug
Clean/replace air filter
Replace fuel filter
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter
Check all wiring
Contact an authorized service center/department
Contact an authorized service center/department

Hard to start

1
2
3
4
5
6
7
8

Dirty air filter
Bad spark plug
Weak or dead battery
Dirty fuel filter
Stale or dirty fuel
Loose or damaged widng
Carburetor out of adjustment
Engine valves out of adjustment

1
2
3
4
5
6
7
B

Clean/replace air filter
Replace spark ptug
Recharge or replace battery
Replace fuel filter
Drain fuel tank and refill wittl fresh gasoline_
Check atl widng
Contact an authorized service center/dspartmant
Contact an authorized service canter/department

Engine will not turn over

1
2,
3
4

Clutch!brake pedal not depressed
Attachment clutch is engaged
Weak or dead battery
Blown fuse,

5
6
7
8
9.

Corroded battery terminals
Loose or damaged wiring
Faulty ignition switch
Faulty solenoid or starter
Faulty operator presence switch(es)

!
2
3
4
5
6
7
B
9

Depress clutch/braKe pedal
Disengage attachment clutch
Recharge or replace battery
Replace fuse
Clean battery terminals
Check all widng
ChesWreplace ignition switch
Checldrsplace solenoid or starter
Contact an authorized service centeddepartment

Engine clicks but will not
start

1
2.
3
4

Weakor dead battery.
Corroded battery terminals
Loose or damaged wiring,
Faulty solenoid or starter

1
2
3
4

Recharge or replace battery
Clean battery terminals,
Check all widng
Check/replace solenoid or starter

Loss of power

1
2
3
4
5
6.
7,
8
9

Cutting too much grass/too fast,
Throttle tn "CHOKE" position.
Build-up of grass, leaves and trash under mower.
Dirty air fitter.
Low oil level!dirty oil
Faulty spark plug,
Dirty fuel filter
Stale or dirty fuet
Water in fuel

1
2
3
4

Set in "Higher Cut" position/reduce speed
Adjust throttle control
Clean underside of mower housing
Clean/replace air filter

5
6
7
8,
9

Check oil level/change oi!
Clean and regap or cbange spark plug
Replace fuel filter
Drain fuel tank and refill with fresh gasoline
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fue! filter
Connect and tighten spark plug wire
Clean engine air screen/fins
Clean/replace muffler
Cheek all widng
Contact art authorized service center/department
Contact an authorized service center/department

10
11
12
13
14
15

Excessive vibration

Spark plug wire loose
Dirty engine air screen/fins
Dirty/clogged muffler
Loose or damaged widng
Carburetor out of adjustment
Engine valves out of adjustment

1
2,

Worn. bent or loose blade
Bent blade mandrel

3

Loose/damaged

10
11
12
13
14
15

1
2
3

part(s)

26

Replace blade Tighten blade bolt
Replace blade mandrel.
Tighten loose part(s)
Replace damaged

parts

TROU
PROBLEM

LESHOOVUNG POINTS
CORRECTION

CAUSE
1

Faulty operator-safety presence contmlsystem

1
2.
3
4

Worn, bent or loose blade
Mower deck not level.
Buildup of grass, leaves, and trash under mower
Bent blade mandrel

5

Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels

Mower blades will not
rotate

1
2
3
4

Poor grass discharge

Engine continues to run
when operator leaves seat
with attachment clutch

Check wiring, switches and connections
If not
corrected, contact an authorized service center/
department

engaged

Poor cut - uneven

Headlight(s) not working
(if so equipped)

Battery will not charge

Engine "backfires"
when turning engine
"OFF"

1
2
3
4
5

Replace blade Tighten blade bolt
Level mower deck
Clean underside of mower housing
Replace blade mandrel
Clean around mandrefs to open vent holes

Obstruction in clutch mechanism
Worn/damaged mower drive belt
Frozen idlerpufley
Frozen blade mandrel

2
3
4

Remove obstruction.
Replace mowerdrive belt
Replace idler pulley
Replace blade mandrel

!
2
3
4

Engine speed too slow
Travel speed too fast
Wet grass
Mowerdecknotlevel

1
2
3
4

Place throttle control in "FAST" position
Shtftto slower speed.
Allow grass to dry before mowing
Level mower deck

5
6
7
8

Low/uneven tire air pressure
Worn, bent or loose blade
Buildup of grass, leaves and trash under mower
Mower ddve belt worn

9
10
11

Blades improperly installed
Improper blades used
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

5
6
7.
8
9
10r
11

Check tires for proper air pressure,
Replace/sharpen blade Tighten blade bolt
Clean underside of mower housing
Replace mower drive belt
Reinstallblades
sharpedge down
Replace with blades listed in this manual
Clean around mandrals to open vent holes

1

Switch is "OFF"

1

Tum switch "ON"

2
3
4
5

Bu_b(s) burned out
Faulty light switch
Looseor damaged wiring
Blown fuse

2
&
4
5

Replace bulb(s)
Check/replace light switch
Checkwidng
and connections
Replace fuse

1
2

Bad battery cell(s)
Poor cable connections

1
2

Replace battery
Check/clean all connections

3
4

Faulty i'egulator (if so equipped)
Faulty alternator

3
4

Replace regulator
Replace alternator

1

Engine throttle control not set at "SLOW"
position for 30 seconds before stopping engine

1

Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stopping engine

27

®

S_E/A/ S
OWNER'S
MANUAL

15.5 HP
ELECTRIC START
3 in One Convertible
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR

MODEL NO=
917.252580

Each tractor has its own model number.
its own model number.

Each engine has

]he model number for your tractor will be found on the
model plate located under the seat..
The model number for your engine will be found on the
blower housing of the engine.
All parts listed herein may be ordered from any Sears,
Roebuck and Co, Service Center/Department and most Retail Stores.

IF YOU NEED
REPAIR SERVICE
OR PARTS:
FOR REPAIR SERVICE, CALL
THIS TOLL FREE NUMBER:

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
• PRODUCT - TRACTOR

1-800-4-REPAIR

• MODEL NUMBER - 917.252580

(1-800-473-7247)

• ENGINE MODEL NO. - CV15S, TYPE NO. - PS41508
• PART NUMBER

FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:

• PART DESCRIPTION

1-800-FON-PART
(1-800-366-7278)
FOR CONSUMER ASSISTANCE
HOT LINE, CALL THIS
TOLL FREE NUMBER:

Your Sears merchandise has added value when you
consider Sears has service units nationwide staffed with
Sears trained technicians__
professional
technicians
specifically trained to insure that we meet our pledge to
you, we service what we sell.

1-800-659-5917

146839

Rev. 3

06.12,95

RH

Printed in U.SA.

=



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