Craftsman 917252580 User Manual Lawn, Tractor Manuals And Guides L0807079

CRAFTSMAN Lawn, Tractor Manual L0807079 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917252580 917252580 CRAFTSMAN Lawn, Tractor - Manuals and Guides View the owners manual for your CRAFTSMAN Lawn, Tractor #917252580. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman Lawn, Tractor Manual

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SEAl, S

®

MODEL NUMBER 917.252580 OWNER'SMANUAL

oAssembly

Operation

Customer Responsibilities

Service and Adjustments

Repair Parts

_,AUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1_800-659-5917

SAFETY RULES

Safe Operation Practices for Ride-On Mowers _

IMPORTANT; THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

Read, understand, and follow all instructions in the manual

arrd on the machine before starting.

Only allow responsible adults, who are familiar with the

instructions, to operate the machine_

Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade

• Be surethe area is clear of other people before mowing. Stop

machine if anyone enters the area.

Never carry passengers.

• Do not mow in reverse unless absolutely necessary Always

look down and behind before and while backing

Be aware of the mower discharge direction and do not point

it at anyone Do not operate the mower without either the

entire grass catcher or the guard in place

• Slow down before turning.

• Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

• Turn off blades when not mowing

Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial light

•Do not operate the machine while under the influence of

alcohol or drugs

Watch for traffic when operating near or crossing roadways

Use extra care when loading or unloading the machine into

a trailer or truck.

n. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death.

All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across_

• Remove obstacles such as rocks, tree limbs, etc_

•Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine_ Tall grass can hide obstacles_

• Use slow speed. Choose a low gear'so that you will not have

to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel

weights or counte_A,eights to improve stability.

•Use extra care with grass catchers or other attachments.

These can change the stability of the machine_

° Keep all movemertt on the slopes slowand gradual Do not

make sudden changes in speed or direction_

Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

stope_

DO NOT:

•Do not turn onslopes unless necessary, and then, turn slowly

and gradually downhill, if possible_

•Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass_ Reduced traction could cause

sliding_ j

Do not try to stabilize the machine by puttingyour foot onthe

ground.

•Do not use grass catcher on steep slopes.

Ul. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children.. Children are often attracted to the

machine and the mowing activity. Never assume that

children will remain where you last saw them_

Keep children out of the mowing area and under the watchful

care of another responsible adult

Be alert and turn machine off if children enter the area

Before and when backing, look behind and down for small

children.

Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

Never allow children to operate tile machine

Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

Use extra care inhandling gasoline and other fuels. They are

flammable and vapors are explosive.

Use only an approved container

Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

Never run amachine inside a closed area.

Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition

Never tamper with safety devices Check their proper

operation regularly.

•Keep machine free of grass, leaves, or other debris build-up

Clean oil or fuel spillage. Allow machine to cool before

stodng_

Stop and inspect tile equipment if you strike an object.

Repair, if necessary, before restarting

Never make adjustments ol repairs with the engine running_

Grass catcher components are sub ect to wear, damage, and

deterioration, which could expose moving parts or alow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary_

Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them_

° Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out impor-

tant safety precautions, It means

CAUTIONIII BECOME ALERTIII YOUR

SAFETY IS INVOLVED.

ACAUTION: Always disconnect spark plug

wire and place wire where it can not contact

spark plug in order to prevent accidental

starting when setting up, transporting,

adjusting or making repairs.

WARNING A

The engine exhaust from this product con-

tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

2

CONGRATULATIONS on your purchase of a Sears

Tractor. it has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance_

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department. We have competent, well-

trained technicians and the proper tools to service or repair

this tractor.

Please read and retain this manual The instructions will

enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES".

MODEL

NUMBER 917,252580

SERIAL

NUMBER

DATEOFPURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOUSHOULDRECORDBOTHSERIALNUMBERAND

DATE OF PURCHASE AND KEEPIN A SAFE PLACE

FOR FUTURE REFERENCE.

PRODUCT SPECIRCAT ONS

HORSEPOWER: 15 5

GASOLINE CAPACITY 3r5 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API'SF/SG): SAE 10W_30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 40 PINTS

W/O FILTER: 35 PINTS

=

_PARK PLUG: CHAMPION RCt2YC

(GAP: ,040")

VALVE CLEARANCE: NOT ADJUSTABLE

GROUND SPEED (MPH): FORWARD:

1st 1 1

2nd 1,5

3rd 2 3

4th 3 5

5th 4 5

6th 5 7

REVERSE: 1,8

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT LBS

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSUBILITnES

oRead and observe the safety rules

Follow a regularschedule in maintaining, caring forand

using your tractor.

Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(if any), If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code)

Other states may have similar laws, Federal laws apply on

federal lands, A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual)

LIMRTED TWO YEAR WARRANTY ON CRAFTSMAN RiDiNG EQUmPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship

This Warranty dues not cover:

Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass

Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.

Riding equipment used for commercial or rental purposes.

UMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN*HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60179

3

=FABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-19

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7-10

OPERATION .......................................................... 11-15

MAINTENANCE SCHEDULE ..................................... 16

SERVICE AND ADJUSTMENTS ........................... 20-24

STORAGE ................................................................... 25

TROUBLESHOOTING ........................................... 26-27

REPAIR PARTS -TRACTOR ................................ 30-47

REPAIR PARTS -ENGINE .................................... 48-53

PARTS ORDERING/SERVICE ............... BACK COVER

iNDEX A

Accessories ......................................................5

Adjustments:

Brake .............................................................22

Carburetor ..........................................24

Mower

Frent-To-Back ..............................21

Side-To-Side ...................................21

Throttle Control Cable .....................24

Air Filter, Engine ...........................................18

Air Screen, Engine ............................... 19

Assembly .......................................................7-10

B

Battery:

Charging ..............................................8

Cleaning ...........................................................17

Starting with Weak Battery ........... 23

Storage ........................................................25

Terminals ...................................... 17

Belt:

Motion Drive

Removal/Replacement ........... 22

Mower Belt(s)

Removal/Replacement ........... 22

Blade:

Sharpening ................................ 17

Replacement .......................................17

Brake Adjustment ..........................................22

C

Carburetor Adjustment ................................24

Controls, Tractor ...................................... 12

Customer Responsibilities .................16-19

Engine:

Air Filter ..............................................18

Air Screen ..........................................19

Cooling Fins ..................................19

Engine Oil ............................ 14,18

Fuel Filter ................................................19

Spark Plug(s) ....................................19

Tractor:.

Battery ...................................... 17

Blade .....................................................17

Lubrication Chart .............................16

Ma#rtenance Schedule ............. 16

Tire Care .............................. 9,17,23

Transaxle ...................................... 18

Cutting Height, Mower ................................13

E

Electrical:

Interlocks and Relays .........................23

Schematic ................................................29

Widng Diagram ............................. 30

Engine:

Air Filter .......................................... 18

Air Screen ........................................ 19

Cooling Fins .................... :................19

Oil Change ..........................................18

Oil Level ...................................................14

Oil Type ....................................... 14,18

Preparation ............................................14

Repair Parts .....................................48-53

Starting ..............................................15

Storage ..............................................25

F

Filter:

Air Filter .......................................... 18

Fuel .................................................... 19

Fuel:

Type ............................................. 14

Storage ........................................... 25

Fuse ..............................................................23

H

Hood Removal/Installation ......................23

L

Leveling Mower Deck ..................................21

Lubrication:

Chart .....................................................16

Engine ......................................................18

M

Maintenance Schedule ...............................16

Mower:

Adjustment, Front-to-Back ........... 21

Adjustment, Side-to-Side .......................21

Blade Replacement ................... 17

Blade Sharpening ................................17

Cutting Height ..........................................13

Installation .............................................20

Operation ..............................................14

Removal .............................................20

Mowing Tips .................................................15

Muffle[ .........................................................19

Spark Arrester. ....................................3,38

O

Oi!:

Cold Weather Conditions ........ 14,18

Engine ..................................................18

Storage ........................................................25

Operation .................................................11-15

Operating Mower ......................................14

Options:

Accessories ................................... 5

Spark Arrester ......................... 3,38

P

Parking Brake ................................... 12-13

Parts Bag ............................................ 6

Pads, ReplacementJRepair ...............30-47

Product Specifications .................................3

R

Repair Parts ........................................30-47

S

Safety Rules ....................................................2

Seat .....................................................................8

Service and Adjustments ................20-24

Carburetor .............................................24

Fuse ................................................ 23

Hood Removal/Installation ..............23

Motion Drive Belt

Removal/Replacement ..............22

Mower Belt(s)

Removal/Replacement ........... 22

Mower Adjustment

Front-to-Back .......................... 21

Side-to-Side ............................... 21

Mower Removal/Installation ........ 20

Tire Care ....................................8,17,23

Slope Guide Sheet965

Spark Plug(s) ....................................... 19

Specifications ...................................................3

Starting the Engine ..............................14-15

Steering Wheel .............................................7,23

Stopping the Tractor .......................... 13

Storage ..........................................................25

T

Throttle Control Cable Adjustment ........24

Tires ................................................ 9,17,23

Troubleshooting Chart .......................26-27

Transaxle ............................................................t8

W

Warranty ................................................... 3

Wiring Diagram ....................................... 30

Wiring Schematic ....................................29

4

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE

SPARK PLUG

MAINTENANCE

GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER

%BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help

you This list was current at the time of publication; however, it may change infuture years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the

accessories and attachments that ere available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching

AERATOR promotes deep root growth for a healthy lawn Ta-

pered 2.5-inch steel spikes mounted on lO-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in

Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a

healthier, heater looking lawn Two Permanex containers hold

30-gallon plastic bags

BLIMPER protects front end of tractor from damager

CARTS make hauling easy Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,

protective mat and dolly

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips. 150 Ib. capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain

GANG HITCH lets you tow 2 or3 puIFbehind attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments)

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain For mower decks not so

equipped,

MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup Twenty spring tine

teeth. Useful to prepare bare areas for seeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper Mounts behind tractor

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing blades For models not equipped as 3-in-1 Convertible

mowers See "MOWER" in the Repair Parts section of this

manual.

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck Use with 2 x 8 or 2 x 10 lumber

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter water-tight drum holds up to390 Ibs. of weight Rounded

edges prevent harm to tuff. Adjustable scraper automatically

cleans drum.

SNOW BLADE for snow removal only. 14-inch high, 48-inch wide

blade clears 42-inch path when angled left or right R aises, lowers

with side lever. Adjustable skids; replaceable, reversible scraper

bar, (Use with tire chains and wheel weights and/or rear drawbar

weight.)

SNOWTHROWER has 40-inch swath Drum-type auger handles

powdery and wet]heavy snow_ Mounts easily with simple pin

arrangement Discharge chute adjusts from tractor seat 6-inch

diameter spout discharges snow 10 to 50 feet. Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source, includes booms for

automatic spraying and hand held wand for spot spraying. Wand

has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and liquid fertilizers

SPREADEPJSEEDERS make seeding, fertilizing, and weed kill-

ing easy, Broadcast spreaders are also useful for granular de-

icers and sand

SWEEPERS let you collect grass clippings and leaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue, Tiller has its own built-in

lift and depth control system and does NOT require a sleeve hitch

Fits any lawn, yard or garden tracton Simply hook up to the tractor

drawbar and go! Optional accessories convert unit for

dethatching, aerating, hilling., without tools

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility_ Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun

protector in summer Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves

Optional wand attachment to pick up debris in hard-to-reach

places VAC/CHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications

Uses (1) 55 Ib weighL

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

5

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Shoulder Bolt

5/16-18

(1) Knob

(1) Washer

17/32 x 1-3/16 x 12 G_

(1) Large

Fiat Washer

(3)

O Tinnerman

Clips

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Locknut 3/8-24

Q

(1) Locknut 5/16-18

(2) Screws

#10 x 5/8 (2) Lock

Washers

#10

(2) Weld Nuts #10

(2) Washers 3/16 x 3/4 x 16 Gauge

(2) Hex Bolts 1/4-20 x 3/4

(2) Washers

9/32 x 5/8

x 16 Ga_

®

(2) Hex Nuts 1/4-20

(2) Lock

Washers 1/4

Parts packed separately in carton

Steering

Wheel

Seat

Mulcher

Plate

OwneCs Manual

C1

Video

Cassette

Pads Bag

Parts bag contents not shown full size

©

(2) Shoulder (2) Center-

Bolts lock Nuts

Assemblies

Steering

Wheel

Insert

(2) Gauge

Wheels

(_) (2)Washers 3/8x 7/8 x 14 Gauge

I Steering

Extension

Shaft

Steering Wheel

Adapter

(2) Keys

Slope Sheet

6

Steering

Sleeve

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed

(2) 7/16" wrenches

(1) 1/2" wrench

(I) 9/16" wrench

Utility knife

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

3/4" Socket w/drive ratchet

Tire pressure gauge

Phillips Screwdriver

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton (See page 6).

Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flaL

= Check for any additional loose parts or cartons and

remove_

BEFORE ROLLING TRACTOR OFF

SKmD

ATTACH STEERING WHEEL (See Fig. 1)

PREASSEMBLE SLEEVE TO STEERING WHEEL

(See Fig. 1 Inset)

Install sleeve retainer clips, evenly spaced around

steering wheel hub, with formed tabs toward the out-

side of hub.

Press or lightly tap retainer clips fully onto steering

wheel hub

Press steering sleeve fully onto steering wheel hub and

clips,

ASSEMBLE EXTENSION SHAFT

, Slide extension shaft onto lower steering shaft, Align

mounting holes in extention and lower shafts and

install 5/16 hex bolt and IocknuL Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22FT LBSTORQUE.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing

straight forward.

SLEEVE

jADAPTER

EXTENSION

SHAF!"

5116 HEX BOLT

STEERING

SLEEVE

FIG. 1

Slide steering wheel adapter onto steering shaft exten-

sion

• Position steering wheel and sleeve assembly so cross

bars are horizontal (left to right) and slide onto adapter.

•Assemble large flat washer and 3/8-24 Iocknut and

tighten securely.

• Snap steering wheel insert into center of steering

wheel.

•Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID

7

ASSEMBLY

TO ROLL TRACTOR OFF SKID (See Fig. 7)

. Raise attachment lift lever to its highest position_

o Release parking brake by depressing clutch/brake

pedal

Place gearshift lever in neutral (N) position.

Roll tractor backwards off skid.

• Remove banding holding discharge guard up against

tractor.

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termi-

nals. Before connecting battery, re-

move metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

•Lift hood to raised position_

°Open terminal access doors, remove terminal protec-

tive caps and discard.

• if this battery is put into service after month and year

irrdicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

•First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer', lock washer and hex

nut as shown. Tighten secure¥

• Connect BLACK grounding cable to negative (-) battery

terminal with remaining hex bolt, flat washer, lock

washer and hex nut. Tighten securely.

.Close terminal access doors_

Use terminal access doors for:

° Inspection for secure connections (to tighten hard-

ware)_

° inspection for corrosion.

°Testing battery.

• Jumping (if required)_

oPeriodic charging_

DISCARD TERMINAL LOCK FLAT

PROTECTIVE CAP HEX WASHER WASHER

NUT

TERMINAL ,"_

ACCESS

DOOR

HEX

'BOLT

POSITIVE

(RED)

CABLE

NEGATIVE

(SLACK)

CABLE

VENTHOLE

(KEEP CLEAN)

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

° Remove cardboard packing on seat pan_

Place seat on seat pan and assemble shoulder bolt,,

°Assemble adjustment knob and flat washer loosely.

Do not tighten_

• Tighten shoulder bolt securely_

°Lower seat into operating position and sit on seat.

o Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down,

°Get off seat without moving its adjusted position_

o Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER

BOLT

\

ADJUSTMENT

KNOB

FIG. 3

FLAT WASHER

8

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance

• Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled.. See '`TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See '`TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

Assemble gauge wheels with tractor on a flat level surtace_

° Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

o With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer and 3/8-16 Iocknut and

tighten securely.

, Repeat for opposite side installing gauge wheel in

same adjustment hole.

GAUGE WHEEL

MOUNTING

BRACKET

3/8-16

LOCKNUT""-- _"

3/SWASHER

GAUGE WHEEL"

FIG. 4

BOLT

LY

INSTALL MULCHER PLATE (See Figs.5 & 6)

= Install two latch hooks to mulcher plate using sclew,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down_

• Tighten hardware securely.

.Raise and hold deflector shield in upright position.

° Place front of mulcher plate ovel front of mower deck

opening and slide into place, as shown.

Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge

guard from mower', Raise and hold

guard when attaching mulcher plate

and allow it to rest on plate while in

operation,

DEFLECTOR

SHIELD

FIG. 6

LATCH

HOOKS

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher piate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory,

WELD NUT

FRON

HOOK POINTS

DOWN

LOCK

WELD WASHER

NUT

\_ SCREW

LATCH

HOOK

HOOK

WASHER

MULCHER

PLATE

LOCK

WASHER

WELD

NUT

FIG. 5

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT

PLEA SE REVIEW THE FOL L0 WING CHECKL IS T:

,/ All assembly instructions have been completed.

,/ No remaining loose parts in carton.

,/ Batteryis properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely_

#" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory)..

v" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

v" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers..

,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function_ Operate them before you start the engine_

,/ Be sure brake system is in safe operating condition_

10

OIPIERATION

These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning,

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

L

HIGH LOW

÷

ATTACHMENT

CLUTCH DISENGAGED

®SI

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

11

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments, Save

this manual for future reference.

ATTACHMENT LIGHT SWITCH

CLUTCH SWITCH POSITION

AMMETER IGNITION

SWITCH

POSITION

THROTTLE/

CHOKE CONTROL LIFT LEVER

PLUNGER

CLUTCH/BRAKE

PEDAL

ATTACHMENT

LIFT LEVER

PARKING BRAKE

LEVER

HEIGHT

ADJUSTMENT

KNOB

GEARSHIFT

LEVER

FIG. 7

Our tractors conform to the safety standards of the American National Standards Institute_

ATTACHMENT CLUTCH SWITCH - Used to engage mower

blades or other attachments mounted to your' tractor_

ATTACHMENT LIFT LEVER - Used to raise and lower

mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and

braking the tractor and starting the engine.

HEIGHTADJUSTMENT KNOB - Used to adjustthe mower

height.

LIGHT SWITCH - Turns the headlights on and off.

AMMETER - Indicates charging (+) or discharging (-) of

battery.

GEARSHIFT LEVER - Selects the speed and direction of

the tractor.

IGNITION SWITCH - Used to start and stop the engine,

PARKING BRAKE LEVER - Locks clutch/brake pedal into

the brake position

THROTTLE/CHOKE CONTROL - Used for starting and

controling engine speed,

LIFT LEVER PLUNGER - Used to release attachment lift

lever when changing its position,

12

OPERATmON

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating your

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask

over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor is equipped with an operator presence sensing

switch When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine,

= Depress clutch/brake pedal into full "BRAKE" position

and hold,

Place parking brake lever in"ENGAGED" position and

release pressu re from clutch/brake pedal. Pedal should

remain in "BRAKE" position Make sure parking brake

will hold tractor secure.

STOPPING (See Fig. 8)

MOWER BLADES +

• Move attachment clutch switch to "DISENGAGED"

position,

GROUND DRIVE -

Depress clutch/brake pedal into full "BRAKE" position.

° Move gearshift lever to neutral (N) position+

ENGINE -

° Move throttle control to slow () position.

NOTE: Failure to move throttle control to slow 0 position

and allowing engine to idle before stopping may cause

engine to "backfire".

o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use+

Never use choke to stop engine+

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas+

++,+to oomJ

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc+

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle,

Operating engine at less than full throttle reduces the

battery charging rate+

o Full throttle offers the best bagging and mower perfor-

mance+

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the

gearshift lever

Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position+

• Move gearshift lever to desired position.

oSlowly release clutch/brake pedal to start movement,

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE+

ATTACHMENT

THROTFL_ CLUTCH SWITCH

CHOKE PUSH-INTO PULL-OUTTO

CONTROL "DISENGAGE .... ENGAGE"

_EIGHT

ADJUSTMENT

KNOB_

"BRAKE"

POSITION GEARSHIFT

CLUTCH/BRAKE

PEDAL "DRIVE"

POSITION

PARKING

BRAKE

"DISENGAGED .... ENGAGED"

POSITION POSITION

FIG. 8

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height adjust-

ment knob in desired direction.

Turn knob clockwise ((_d) to raise cutting height

• Turn knob counterclockwise (_'_)to lower cutting

height+

The cutting height range isapproximately 1-1/2" to 4" The

heights are measured from the ground to the blade tip with

the engine not running These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed,

° The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months_ For healthier and better looking

lawns, mow often and after moderate growth

° For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height,

13

OPERATION

TO TRANSPORT

TO OPERATE MOWER (See Fig. 9)

Your tractor isequipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine_

= Select desired height of cuL

o Lower mower with attachment lift control

• Start mower blades by engaging attachment clutch

control

•TO STOP MOWER BLADES -disengage attachment

clutch control.

CAUTION: Do not operate the mower

without either the entire gross catcher,

on mowers so equipped, or the dis-

charge guard in place.

ATTACHMENT CLUTCH

SWITCH PULL-OUT

TO"ENGAGE"

ATTACHMENT

LIFT LEVER

HIGH POSITION

PUSH-IN /_

TO"DISENGAGE"

DISCHARGE

GUARD

FIG. 9

TO OPERATE ON HILLS

I,_ CAUTION: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

• Choose the slowest speed before starting up or down

hills_

• Avoid stopping or changing speed on hills.

° If slowing is necessary, move throttle control lever to

slower position.

•If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

°Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart

movement..

•To restart movement, slowly release parking brake

and clutch/brake pedal.

• Raise attachment lift to highest position with attach-

ment lift control.

oWhen pushing or towing your' tractor, be sure gearshift

lever is in neutral (N) position.

o Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or atrailer, be sure hood isclosed and

secured to tractor. Use an appropriate means of tying hood

to tractor' (rope, cord, etc.).

BEFORE STARTING THE ENGBNE

CHECK ENGINE OiL LEVEL (See Fig. 14)

° The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

Check engine oil with tractor on level ground.

o Unthread and remove oil fill cap/dipstick; wipe oil off_

Reinsert the dipstick into the tube and rest oil fill cap on

the tube. Do not thread the cap onto the tube. Remove

and read oil level. If necessary, add oil until "FULL"

mark on dipstick is reached. Do not overfill.

•For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this rnanual).

•To change engine oil, see the Customer Responsibili-

ties section in this manual.

ADD GASOLINE

* Fill fue! tank_ Use fresh, clean, regular unleaded

gasoline_ (Use of leaded gasoline will increase carbon

and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or'

carburetor cleaner products in the fuel tank or permanent

damage may occur_

&I

CAUTION: Fill to bottom of gas tank |

filler neck. Do not overfill. Wipe off any I

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

*Make all turns slowly 14

OPERATmON

TO START ENGINE (See Fig. 9)

When starling engine for the first time or if engine has run

out of fuel, it will take extra cranking time to move fuel from

the tank to the engine

• Depress clutch/brake pedal and set parking brake.

, Place motion control lever in neutral (N) position.

•Move attachment clutch to "DISENGAGED" position.

o Move throttle control lever to choke (JXJ)position for

cold engine start. For warm engine start, move throttle

control to fast (,{_) position.

•Insert key into ignition and turn key clockwise te"START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen

seconds per minute If engine does not start after

several attempts, move throttle control to fast (_)

position, wait a few minutes and try again

When engine starts, slowly move throttle control lever

to desired running speed

° Allow engine to warm up for a few minutes before

engaging drive or attachments.

IMPORTANT: COLD STARTING FOR HYDRO (BELOW

40°F) - AFTER STARTING ENGINE AND BEFORE

DRIVING, LET TRANSMISSION WARM UP FOR ONE (1)

MINUTE BY PLACING MOTION CONTROL LEVER IN

NEUTRAL (N) POSITION AND RELEASING CLUTCH/

BRAKE PEDAL.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual

MOWING TIPS

Tire chains cannot be used when the mower housing is

attached to tractor

• Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual

° The left hand side of mower should be used for trim-

ming_

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine.. This will result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns unt

finished (See Fig 10).

, If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

Do not mow grass when it is wet Wet grass will plug

mower and leave undesirable clumps Allow grass to

dry before mowing_

Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired

When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used

f

1

f

c---"

FIG. 10

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH CLEAN AFTER EACH USE

•The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the

blades.

Avoid cutting your lawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig. 11)_ For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly

Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-

pletely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the

next week. This will help prevent matting and graining

of the lawn.

MAX 1/3

15

FIG, 11

CUSTOMER RESPONS BNL TMES

F,LL,NDATES

._;'/_.._"_,_" SERVIC E DATES

Check BrakeOperation _#' 6/

CheckTire Pressure _

3" ChockforLooseFasteners _ _7

RSharpen/Replace MowerBlades 6#°4

LubricationChart 6/ ie"

CheckBattery Level/Recharge _6

i 0 Clean BatteryandTerminals I_' I6#4

a CheckTransaxleCooling 6#t

Adjust Blade Belt(s) Tension _s

AdjustMotionDriveBelt(s)Tension _#'5

Check Engine Oil Level _ 6#4

ChangeEngineOil 6#4 _1,2,3

Clean AirFilter _i'e2

N Clean AirScreen _2

G Inspect Muffler/Spark Arrestor

IReplaceOil Filter(If equipped) _,2

N CleanEngineCoolingFins _2

ReplaceSparkPlug _ _'

ReplaceAir FilterPaperCartridge _2

RepLaceFuel Filter 6#"'

1-Change more often when operating under a heavy toad or in high ambient lemperatures

2,,Service more often when operating in dtrty or dusty conditions

3 - if equipped with otl filter, change oil every 50 hours

4 - Replace blades more olten when mowing In sandy soil

5 - If equipped with adjustable system

6 Not requited If equipped w_th mthntenance-free battery

7-Tighten front axle pivot bolt to 35 ft -Ibs maximum

DO not ovedighten

GENERAL RECONIMENDATeONS

The warranty on this tractor does riot cover items that have

been subjected to operator abuse or negligence,. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season_

LUBRICATION CHART

(_ SPINDLE ZERK (_)

(_ "FRONT WHEEL(_)

BEARING ZERK BEARING ZERK

Once a year you should replace the spark plug, clean

or replace air' filter, and check blades and belts for

wear. A new spark plug and clean air filter assure (_ CLUTCH

proper air-fuel mixture and help your engine run better PIVOT(S)

and last longer.

BEFORE EACH USE

•Check engine oil level.

• Check brake operation.

,, Check tire pressure.

• Check for loose fasteners.

PIVOTS

(_SAE 30 OR lOW30 MOTOR OIL

(_GENERAL PURPOSE GREASE

(_)REFEB TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OiL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

16 DERED GRAPHITE TYPE LUBRICANT SPARINGLY

CUSTOMER RESPONSmBIL TIES

TRACTOR

Always observe safety rules when performing any mainte*

nance.

BRAKE OPERATION

If tractor requires more than six (5) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See 'q'o ADJUST BRAKE" in the Service and Adjust-

ments section of this manual)

TIRES

Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual)

Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp,, Re-

place bent or damaged blades,

BLADE REMOVAL (See Fig. 12)

• Raise mower to highest position to allow access to

blades.

Remove hex bolt, lock washer and flat washer securing

blade.

° Install new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

oTighten bolt securely (30-35 Ft. Lbs torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED

NOTE: We de not recommend sharpening blade- but if you

do, be sure the blade is balanced.

BLADE MANDREL

TRAILING EDGE

LOCK WASH

HEX BOLT (GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

FIG. 12

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced. An

unbalanced blade wilI cause excessive vibration and even-

tual damage to mower and engine

o The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower

= To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with bal-

ancer.)

o Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade The lobes of

the center hole may appear to be centered, but are not..

FIG. 13

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

oKeep battery and terminals clean.

o Keep battery bolts tight.

° Keep small vent holes open (See "CONNECT BAT-

TERY" in the Assembly section of this manual)

°Recharge at 6-10 amperes for 1 hour°

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power,

•Remove terminal guard.

, Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

Wash battery with solution of four tablespoons of

baking soda to one gallon of water_ Be careful net to get

the soda solution into the cells.

° Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

° Coat terminals with grease or petroleum jelly,

° Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

17

CUSTOMER RESPON$1BILJTmE$

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip frern wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF or SG. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

-20" 0" 30" 32 ° 40" 60 ° 80 °

-30_ -20_-10' O" 10" 20° 30" 40=

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc,)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil

Change the oil after' the first two hour's of operation and

every 50 hours thereafter or at least once a year if the

tractor is not used for 50 hours in one year

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation_ Tighten oil fill

cap/dipstick securely each time you check the oil level

TO CHANGE ENGINE OIL (See Fig 14)

Determine temperature range expected before oil change

All oil must meet API service classification SF or SG.

• Be sure tractor is on level surface.

,Oil will drain more freely when warm.

°Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil

• Remove drain plug

•After oil has drained completely, replace oil drain plug

and tighten securely.

= Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual

Use gauge on oil fill cap/dipstick for checking level.

Insert dipstick into the tube and rest the oil fill cap on the

tube. Do not thread the cap onto the tube when taking

reading. Keep oil at "FULL" line on dipstick. Tighten

cap onto the tube securely when finished.

AIR FILTER (See Fig. 14)

Your engine will not run properly using a dirty air filter.

Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season_ Service paper cartridge every 100

hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions,

° Remove knob and cover_

= Remove wing nut and air cleaner from base.

TO SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridge

o Wash it in liquid detergent and water.

° Squeeze it dry in a clean cloth.

Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

Gently tap the flat side of the paper cartridge to dis-

lodge dirt. Do not wash the paper cartridge or use

pressurized air, as this will damage the cartridge,

Replace a dirty, bent, or damaged cartridge.

• Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge.

. Reassemble air cleaner, wing nut, cover and tighten

knob securely

AIR CLEANER

COVER

FOAM

PRE-CLEANER

AIR

AIR CLEANER

BASE

OIL FILL

CAP/DIPSTICK

OIL DRAIN

PLUG

FIG. 14

18

CUSTOMER RIESPONSIIB L TIES

CLEAN AiR SCREEN (See Fig. 14)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are

kept clean at all times

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling fins and external

surfaces as necessary_ Make sure the cooling shrouds are

reinstalled

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds re_

moved will cause engine damage due to overheating

ENGINE OIL FILTER (See Fig. 15)

Replace the engine oil filter every season or every other oil

change if the tractor is used more than 100 hours in one

year_

• Drain oil from engine crankcase (See "TO CHANGE

ENGINE OIL" in this section of this manual, through

step remove drain plug).

° Remove oil filter and wipe off filter adapter.

Apply a thin coating of new engine oil to the rubber

gasket on replacement oil filter.

Install replacement oil filter on filter adapter. Turn oil

filter clockwise until rubber gasket contacts the filter

adapter, then tighten filter an additional 1/2 turn.

• Fill crankcase with new oil (See '`TO CHANGE EN-

GINE OIL" in this section of this manual). For approxi-

mate capacity see "PRODUCT SPECIFICATIONS" on

page 3 of this manual

• Start the engine and check for oil leaks.. Correct any

leaks before placing engine into full operation.

OIL FILTER

I

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual

IN-LINE FUEL FILTER (See Fig. 16)

The fuel _ter should be replaced once each season.. If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

• With engine cool, remove filter and plug fuel line

sections.

o

°

Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

Be sure there are no fuel line leaks and clamps are

properly positioned.

Immediately wipe up any spilled gasoline

CLAMP

FUEL FILTER

FIG. 16

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished surfaces and wheels free of all gasoline,

oil, etc.

Protect painted surfaces with automotive type wax

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out Water in engine

can result in a shortened engine life

FIG. 15

19

SERVMCE AND ADJUSTMENTS

_ CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

oDepress clutch/brake pedal fully and set parking brake.

°Place gearshift lever in neutral (N) position.

oPlace attachment clutch in "DISENGAGED" position.

oTurn ignition key "OFF" and remove key,

•Make sure the blades and all moving parts have completely stopped.

°Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TO REMOVE MOWER (See Fig. 17)

Mower will be easier to remove from the right side of tractor

°Place attachment dutch switch in "DISENGAGED"

position_

• Move attachment lift lever forward to lower' mower to its

lowest position

Roll belt off electric clutch pulley

Disconnect anti-sway bar from chassis bracket by

removing retainer spring.

Disconnect suspension arms from rear deck brackets

by removing retainer springs,

Disconnect front links from deck by removing retainer

spnngs

Raise lift lever to raise suspension arms, Slide mower

out from under' tractor

IMPORTANT: IF AN ATTACHMENT 03"HER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINKS

TO INSTALL MOWER (See Fig. 17)

• Raise attachment lift lever to its highest position

o Slide mower under tractor with discharge guard to right

side of tractor.

•Lower' lift lever to its lowest position,.

Install mower in reverse order of removal instructions,

SUSPENSION ELECTRIC

CLUTCH

PULLEY FRONT

LINK

SPRINGS

(BOTH SIDES)

RETAINER

SPRING

ANTI-SWAY BAR ",=,f

RETAINER

SPRINGS

(BOTH SIDES)

FIG. 17

2O

$ERVUCIE AN ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual).

If tires are over or underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19)

•Raise mower to its highest position,

o At the midpoint of both sides of mower, measure height

from bottom edge of mowerte ground, Distance"A"on

both sides of mower should be the same or within 1/4"

of each other.

•If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side of mower, tighten lift link adjustment

nut on that side_

• To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower

height about 1/8'L

° Recheck measurements after adjusting.

FRONT-TO-BACK ADJUSTMENT (See Figs, 20 and 21)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

;IDE

BOTTOM EDGE BOTTOM EDGE

OF MOWER TO OF MOWER TO

GROUND GROUND

GROUND LINE "A"

FIG. 18

SUSPENSION ARM

LIFT LINK ADJUSTMENT NUT

To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 1/4" to

3/4" lower than the rear when the mower is in its highest

position,

Check adjustment on right side of tractor Measure dis-

tance "D" directly in front and behind the mandrel at bottom

edge of mower housing as shown.

oBefore making any necessary adjustments, check that

both front links are equal in length. Both links should be

approximately 10-3/8",

= If links are not equal in length, adjust one link to same

length as other link,

• To lower front of mower loosen nut "E" on both front

links an equal number of turns,

° When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both front

links.

°To raise front of mower, loosen nut "F" from trunnion on

both front links. Tighten nut "E" on both front links an

equal number of turns.

° When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nut "F" against trunnion on both front links.

oRecheck side-to*side adjustmenL

• Recheck side-to-side adjustment.

MANDREL

FIG, 20

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "F'"_

FRONT LINKS TRUNNION

NUT "E"

FIG. 21

FIG. 19

21

SERVICE AND ADJUSTMENTS

WITH PARKING BRAKE "ENGAGED"

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 22)

The mower blade drive belt may be replaced without tools,,

Park the tractor on level surface, Engage parking brake.

BELT REMOVAL -

•Remove mower' from tractor' (See '%0 REMOVE

MOWER" in this section of this manual)

• Work belt off both mandrel pulleys and idler pulleys,

° Pull belt away from mower.

BELT INSTALLATION -

oInstall new belt in reverse order of removal.

Make sure belt is in all pulley grooves and inside all belt

guides,,

Install mower' in reverse order of removal instructions.

IDLER

PULLEYS

MANDREL

PULLEY

MANDREL

PULLEY

FIG. 22

TO ADJUST BRAKE (See Fig. 23)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

•Depress clutch/brake pedal and engage parking brake.

.Measure distance between brake operating arm and

nut "A" on brake rod°

If distance is other' than 1-1/2", loosen jam nut and turn

nut "A" until distance becomes 1-1/2'L Retighten jam

nut against nut "A".

Road test tractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service center/department.

NUT"A"

JAM NUT

/

7°

OPERATING

ARM

FIG. 23

TO REPLACE MOTION DRIVE BELT

(See Fig. 24)

Park the tractor on level surface. Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footresL

= Remove mower (See "TO REMOVE MOWER" in this

section of this manual.)

.Disconnect clutch wire harness_

• Remove clutch locater

° Remove upper belt keeper.

Remove belt from stationary idler and clutching idler.

Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers.

• Pull belt toward front of tractor and remove downwards

from around electric clutch

o Install new belt by reversing above procedure,

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS

AND ELECTRIC CLUTCH WIRE CONNECTION IS

SECURE,,

CLUTCH

CLUTCHING

IDLER

CLUTCH LOCATOR

LOCATORTABS

UPPER BELT

KEEPER

STATIONARY

IDLER

TRANSAXLE

CLUTCH

WIRE

HARNESS

22 FIG. 24

SERVWCE AND ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straightforward, remove steer-

ing wheel and reassemble per instructions inthe Assembly

section of this manual,

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department,

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 25)

=Block up axle securely.

o Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose),

• Repair tire and reassemble

. On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key,

• Replace washers and snap retaining ring securely in

axle groove.

. Replace axle cover.

I WASHERS

A×'EOOVER O.LYI

FIG. 25

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 26)

CAUTION: Lead-acid batteries gener- I

ate explosive gases. Keep sparks, flame i

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be

recharge& If "jumper cables" are used for emergency

starting, follow this procedure:

iMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES -

°Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis,

Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fue! tank and battery,

TO REMOVE CABLES, REVERSE ORDER -

BLACK cable first from chassis and then from the fully

charged battery,

RED cable last from both batteries.

"POSITIVE'

(+) (4

I PAHE:I/J

FIG. 26

TO REPLACE HEADLIGHT BULB

° Raise hoo&

•Pull bulb holder out of the hole in the backside of the

grill.

Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill,

•Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

° Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 27)

Raise hoe&

o Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor..

•To replace, reverse above procedure.

HEADLIGHT

WIRE

CONNECTOR

HOOD

23 FIG. 27

SERVICE AND ADJUSTMENTS

ENGHNE ACCELERATION TEST-

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 28)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move throttle control lever

from slow (,,_) to choke (\) position, Slowly move

lever from choke ( \ ) to fast (._) posit on.

• Check to see if hole in throttle lever and hole in speed

control bracket are aligned.

• If holes are not aligned, loosen cable clamp screw and

align the holes by inserting a pencil or a 1/4" drill bit

through both hole&

• Pull throttle cable up to remove slack and tighten cable

clamp screw. Remove alignment pencil or drill bit,

TO ADJUST CARBURETOR (See Fig. 29)

The carburetor has been preset at the factory and adjust-

ment should not be necessary_ However, minor adjust-

ment may be required to compensate fordifferences infuel,

temperature, altitude or load if the carburetor does need

adjustment, proceed as follows:

tn general, turning the adjusting needles in (clockwise)

decreases the supply of fuel to the engine giving a leaner

fuel/air mixture. Turning the adjusting needles out (counter-

clockwise) increases the supply of fuel to the engine giving

a richer fuel/air mixture.

IMPORTANT; DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF NEEDLE IS

TURNED IN TOO TIGHT.

PRELIMINARY SETTING *

° Be sure you have a clean air filter and the throttle

control cable is adjusted properly (see above)_

. With engine off turn idle fuel adjusting needle in (clock-

wise) closing it finger tight and then turn out (counter-

clockwise) 1 turn.

FINAL SETTING -

• Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion

control lever in neutral (N) position.

o Idle speed settinq - With throttle control lever in slow

(._=_) position, engine should idle at 1750 RPM. If

engine idles too slow or fast, turn idle speed adjusting

screw in or' out until correct idle is attained.

•Idle fuel needle setting - With throttle control lever in

slow (,,J_) position, turn idle fuel adjusting needle in

(clockwise) until engine begins to die and then turn out

(counterclockwise) approximately 1/8 to 1/4 turn to

obtain best low speed perfermar_ce.

= Recheck idle speed, Readjust if necessary.

. Move throttle control lever from slow (,,4_.) to fast (,=_)

position. If engine hesitates or dies, turn idle fuel

adjusting needle out (counterclockwise) 1/8 turn Re-

peat test and continue to adjust, if necessary, until

engine accelerates smoothly.

High speed stop is factory adjusted,, Do not adjust -

damage may result.

IMPORTANT; NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED OVERSPEEDINGTHEENGINEABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS

CABLE CLAMP SCREW _._

SPEED CONTROL BRACKET _ I i

THROTTLE LEVER

FIG. 28

IDLE SPEED ADJUSTING SCREW

/

IDLE FUEL ADJUSTING NEEDLE

FIG. 29

24

STORAGE

ENGINEimmediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more,

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area

.Clean entire tractor (See"CLEANING"in the Customer

Responsibilities section of this manual).

Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual)

Lubricate as shown in the Customer Responsibilities

section of this manual

Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts fordamage, breakage

and wear, Replace if necessary

.Touch up all rusted or chipped paint surfaces; sand

lightly before painting,

BATTERY

•Fully charge the battery for storage.

After a period of time in storage, battery may require

recharging.

To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see "TO

CLEAN BATFERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

.After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals,

° Be sure battery drain tube is securely attached.

If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE

Drain the fuel tank.

o

a

Start the engine and let it run until the fuel lines and

carburetor are empty.

Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur,

Use fresh fuel next season,,

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allowthe stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDERS

oRemove spark plug(s).

•Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

o Turn ignition key to "START" position for a few seconds

to distribute oil.

Replace with new spark plug(s),,

OTHER

o Do not store gasoline from one season to another,

•Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

°If possible, store your tractor indoors and cover it to

give protection from dust and dirt°

Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust,,

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM,

25

TROUBLESHOOTmNG POINTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

Excessive vibration

CAUSE

1 Out of fuel

2 Engine not "CHOKED" properly

3 Engine flooded

4 Bad sparkpiug

5 Dirty air filter

6 Dirty fuel filter

7 Water in fuel

8 Loose or damaged wiring

9Carburetor out of adjustment

10 Engine valves out of adjustment

1 Dirty air filter

2 Bad spark plug

3Weak or dead battery

4 Dirty fuel filter

5 Stale or dirty fuel

6 Loose or damaged widng

7Carburetor out of adjustment

8 Engine valves out of adjustment

1 Clutch!brake pedal not depressed

2, Attachment clutch is engaged

3 Weak or dead battery

4 Blown fuse,

5 Corroded battery terminals

6 Loose or damaged wiring

7 Faulty ignition switch

8 Faulty solenoid or starter

9. Faulty operator presence switch(es)

1 Weakor dead battery.

2. Corroded battery terminals

3 Loose or damaged wiring,

4 Faulty solenoid or starter

1 Cutting too much grass/too fast,

2Throttle tn "CHOKE" position.

3 Build-up of grass, leaves and trash under mower.

4Dirty air fitter.

5 Low oil level!dirty oil

6. Faulty spark plug,

7, Dirty fuel filter

8 Stale or dirty fuet

9 Water in fuel

10 Spark plug wire loose

11 Dirty engine air screen/fins

12 Dirty/clogged muffler

13 Loose or damaged widng

14 Carburetor out of adjustment

15 Engine valves out of adjustment

1Worn. bent or loose blade

2, Bent blade mandrel

3 Loose/damaged part(s)

CORRECTION

1 FIll fuel tank

2 See 'q'O START ENGINE" in Operation section

3 Wait several minutes before attempting to start

4 Replace spark plug

5 Clean/replace air filter

6 Replace fuel filter

7 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

8 Check all wiring

9 Contact an authorized service center/department

10 Contact an authorized service center/department

1 Clean/replace air filter

2 Replace spark ptug

3 Recharge or replace battery

4 Replace fuel filter

5 Drain fuel tank and refill wittl fresh gasoline_

6 Check atl widng

7 Contact an authorized service center/dspartmant

B Contact an authorized service canter/department

! Depress clutch/braKe pedal

2 Disengage attachment clutch

3 Recharge or replace battery

4 Replace fuse

5 Clean battery terminals

6 Check all widng

7 ChesWreplace ignition switch

B Checldrsplace solenoid or starter

9 Contact an authorized service centeddepartment

1Recharge or replace battery

2 Clean battery terminals,

3 Check all widng

4 Check/replace solenoid or starter

1 Set in "Higher Cut" position/reduce speed

2 Adjust throttle control

3 Clean underside of mower housing

4 Clean/replace air filter

5 Check oil level/change oi!

6 Clean and regap or cbange spark plug

7 Replace fuel filter

8, Drain fuel tank and refill with fresh gasoline

9 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fue! filter

10 Connect and tighten spark plug wire

11 Clean engine air screen/fins

12 Clean/replace muffler

13 Cheek all widng

14 Contact art authorized service center/department

15 Contact an authorized service center/department

1 Replace blade Tighten blade bolt

2 Replace blade mandrel.

3 Tighten loose part(s) Replace damaged parts

26

TROU LESHOOVUNG POINTS

PROBLEM

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poor cut - uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery will not charge

Engine "backfires"

when turning engine

"OFF"

CAUSE

1 Faulty operator-safety presence contmlsystem

1 Worn, bent or loose blade

2. Mower deck not level.

3 Buildup of grass, leaves, and trash under mower

4 Bent blade mandrel

5 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

1 Obstruction in clutch mechanism

2 Worn/damaged mower drive belt

3 Frozenidlerpufley

4 Frozen blade mandrel

! Engine speed too slow

2 Travel speed too fast

3 Wet grass

4 Mowerdecknotlevel

5 Low/uneven tire air pressure

6 Worn, bent or loose blade

7 Buildup of grass, leaves and trash under mower

8 Mower ddve belt worn

9 Blades improperly installed

10 Improper blades used

11 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1 Switch is "OFF"

2 Bu_b(s) burned out

3 Faulty light switch

4 Looseor damaged wiring

5 Blown fuse

1 Bad battery cell(s)

2Poor cable connections

3 Faulty i'egulator (if so equipped)

4 Faulty alternator

1 Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine

CORRECTION

Check wiring, switches and connections If not

corrected, contact an authorized service center/

department

1 Replace blade Tighten blade bolt

2 Level mower deck

3 Clean underside of mower housing

4 Replace blade mandrel

5 Clean around mandrefs to open vent holes

Remove obstruction.

2 Replace mowerdrive belt

3 Replace idler pulley

4 Replace blade mandrel

1 Place throttle control in "FAST" position

2 Shtftto slower speed.

3 Allow grass to dry before mowing

4 Level mower deck

5 Check tires for proper air pressure,

6 Replace/sharpen blade Tighten blade bolt

7. Clean underside of mower housing

8 Replace mower drive belt

9 Reinstallblades sharpedge down

10r Replace with blades listed in this manual

11 Clean around mandrals to open vent holes

1 Tum switch "ON"

2 Replace bulb(s)

& Check/replace light switch

4 Checkwidng and connections

5Replace fuse

1 Replace battery

2 Check/clean all connections

3 Replace regulator

4 Replace alternator

1 Move throttle control to "SLOW" position and allow

to idle for 30 seconds before stopping engine

27

S_E/A/ S

OWNER'S

MANUAL

MODEL NO=

917.252580

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

FOR CONSUMER ASSISTANCE

HOT LINE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

®

15.5 HP

ELECTRIC START

3 in One Convertible

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number. Each engine has

its own model number.

]he model number for your tractor will be found on the

model plate located under the seat..

The model number for your engine will be found on the

blower housing of the engine.

All parts listed herein may be ordered from any Sears,

Roebuck and Co, Service Center/Department and most Re-

tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

•PRODUCT -TRACTOR

• MODEL NUMBER - 917.252580

•ENGINE MODEL NO. - CV15S, TYPE NO. -PS41508

•PART NUMBER

•PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians__ professional technicians

specifically trained to insure that we meet our pledge to

you, we service what we sell.

146839 Rev. 3 06.12,95 RH Printed in U.SA.

=