Craftsman 917255728 User Manual 46 RIDING LAWN TRACTOR Manuals And Guides 1210224L
User Manual: Craftsman 917255728 917255728 CRAFTSMAN 46 RIDING LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN 46 RIDING LAWN TRACTOR #917255728. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman 46 RIDING LAWN TRACTOR Manual
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Operator's Manual ® LAW 1 TRACTO 21.5 HP,* 46" Mower Electric Start Automatic Transmission Model No. 917.25572 This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Operator's Manual. IMPORTANT: Read and follow all Safety Rules and Instructions before operating this equipment. Gasoline containing up to 10% ethanol (EIO) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (EIO) will void the product warranty. Sears Brands Management Corporation, Hoffman Visit our Craftsman website:www.sears.com/craftsman 11551 8528 Estates, IL 60179 *As rated U.S.A. by the engine manufacturer Warranty ................................................ Safety Rules .......................................... Product Specifications ........................... Assembly/Pre-Operation ....................... Operation ............................................... Maintenance Schedule ........................ Maintenance ........................................ Service and Adjustments ..................... Storage ................................................ Troubleshooting ................................... 2 3 6 7 9 16 16 21 27 28 Craftsman Riding Equipment Warranty CRAFTSMAN FULL WARRANTY FOR TWO YEARS from the date of purchase, all non-expendable parts of this riding equipment are warranted against any defects in material or workmanship. A defective non-expendable part will receive free in-home repair or replacement if repair is impossible. FOR FIVE YEARS from the date of purchase, the frame and front axle of this riding equipment are warranted against any defects in material or workmanship. A defective frame or front axle will receive free in-home repair or replacement if repair is impossible. FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is warranted against any defects in material or workmanship (our testing proves that it will not hold a charge). A defective battery will receive free in-home replacement. ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped) FOR AS LONG AS IT IS USED bythe original owner after the fifth year from the date of purchase, the cast iron front axle (if equipped) of this riding equipment is warranted against any defects in material or workmanship. With proof of purchase, a defective cast front axle will receive free in-home replacement. WARRANTY SERVICE For warranty coverage details to obtain free repair or replacement, web site: www.craftsman.com call 1-800-659-5917 or visit the In all cases above, if part repair or replacement is impossible, the riding equipment will be replaced free of charge with the same or an equivalent model. All of the above warranty coverage is void if this riding equipment is ever used while providing commercial services or if rented to another person. This warranty include: covers ONLY defects in material and workmanship. Warranty coverage does NOT • Expendable parts (except battery) that can wear out from normal use within the warranty period, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard maintenance servicing, oil changes, or tune-ups. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance. • Repairs necessary because of operator abuse, including but not limited to damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or over-speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears Brands Management Corporation, Hoffman 2 Estates, [L 60179 ,_DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. _,WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. • _,WARNING: Do not coast down a hill in neutral, you may lose control of the tractor. • _,WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. • • • _,WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. • • • _,WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL • • • • • • • • • • OPERATION Read, understand, and follow all instructions on the machine and in the manual before starting. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades. Be sure the area is clear of bystanders before operating. Stop machine ifanyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • • 3 Never direct discharged materialtoward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces. Do not operate machine without the entire grass catcher, discharge chute, or other safety devices in place and working. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute. Operate machine only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. AIways wear eye protection when operating machine. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. Followthemanufacturer'srecommendation for wheel weights or counterweights. Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. li. SLOPE OPERATION • Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or ifyou feel uneasy on it, do not mow it. • Mow up and down slopes, not across. • Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • • • Choose a low ground speed so that you will not have to stop or shift while on the slope. Do not mow on wet grass. Tires may lose traction. • • • • • • Before and while backing, look behind and down for small children. • Nevercarrychildren, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. Never allow children to operate the machine. • • Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill. Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. Be alert and turn machine off if a child enters the area. Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child. IV. TOWING Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage the blades and proceed slowly straight down the slope. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over. • • • Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do no use on steep slopes. Do not try to stabilize the machine by putting your foot on the ground. Do not mow near drop-offs, ditches, or embankments. The machine could • • Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point. Followthemanufacturer'srecommendation for weight limits for towed equipment and towing on slopes. Never allow children or others in or on towed equipment. On slopes, the weight ofthetowed equipment may cause loss of traction and loss of control. Travel slowly and allow extra distance to stop. V. SERVICE SAFE suddenly roll over if a wheel is over the edge or if the edge caves in. HANDLING OF GASOLINE To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. • Extinguish all cigarettes, cigars, pipes, and other sources of ignition. • Use only approved gasoline container. • Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. • Never fuel the machine indoors. • Neverstorethe machine orfuel container Iii. CHILDREN _WARNING: CHILDREN CAN BE INJURED BY THIS EQUIPMENT. The American Academy of Pediatrics recommends that children be a minimum of 12 year of age before operating a pedestrian controlled lawn mower and a minimum of 16 years of age before operating a riding lawn mower. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • where there is an open flame, spark, pilot light such as on a water heater other appliances. Never fill containers inside a vehicle or or or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling. 4 • • • • Remove gas-powered equipment from the truck or trailer and refuel it on the • ground. Ifthis is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle. • Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. Iffuel is spilled on clothing, change clothing immediately. Never overfill fuel tank. Replace gas cap and tighten securely. • • • GENERALSERVlCE • • • • • • • • • Never operate machine in aclosed area. Keep all nuts and bolts tight to be surethe equipment is in safe working condition. • Maintain orreplace safetyand instruction labels, as necessary. Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. • Be alert and turn machine enters the area. • Before and while backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. Choose a low ground speed so that you will not have to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. When loading or unloading this machine, do not exceed the maximum recom- • • • • Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. Nevertamperwithsafetydevices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machineto cool before storing. If you strike a foreign object, stop and inspectthe machine. Repair, if necessary, before restarting. Never make any adjustments or repairs with the engine running. Checkgrasscatchercomponentsandthe discharge chute frequently and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. • mended 5 operation angle off if a child of 15 °. PRODUCT SPECIFICATIONS CUSTOMER Gasoline Capacity and type: 3.0 Gallons/11,35 Regular Unleaded L Oil Type: API: SG-SL) SAE 30 (above 32°F/0°0 SAE 5W30 (below 32°F/0°0 Oil Capacity: W/Filter: • 64 Oz./1,96 Plug: L and "Storage" 3 Amps Battery 5 Amps Headlights Battery: Amp/Hr: Min. CCA: Case size: Blade Bolt Torque: 28 230 U1R 45-55 Ft. Lbs./62-75 the safety rules. sections of this manual. • Wear proper Personal Protective Equipment (PPE) while operating this machine, including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mowin shortsand/oropentoed footwear. Champion QC12YC (Gap: .040"/1.02 mm) Charging System: Read and observe • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow instructions under "Maintenance" W/out Filter: 52 Oz./1,5 L Spark RESPONSIBILITIES • Always let someone mowing. know you are outside ,_,WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grasscovered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of Californiathe above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS manual). Nm CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained representatives and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". 6 Slope Sheet Keys l',ll Battery (2) Hex Bolts (1) Oil Drain Tube (2) Nut Keps Key(s) Your new tractor has been assembled unassembled for shipping purposes. TOOLS REQUIRED A socket wrench easier. Standard FOR at the factory with the exception of those parts left ASSEMBLY set will make assembly wrench sizes are listed. (1) 1/2" wrench Tire pressure (2) 7/16" Utility wrenches gauge knife LABEL Pliers When right or left hand is mentioned in this manual, itmeans when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • • • Remove all accessible loose parts and parts cartons from carton. Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat. Check for any additional loose parts or cartons and remove. BEFORE FROM REMOVING TRACTOR BATTERY Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual • for charging instructions). For battery and battery cable installation see "REPLACING BATTERY" in the "Service manual. and Adjustments" section in this 7 SEAT 1. Sit in seat. 2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. Release lever to lock seat in position. 3. SKID TO CHECK 1. ADJUST NOTE: You may now roll your tractor skid. Followthe appropriate instruction to remove the tractor from the skid. ,/CHECKLIST off the below Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: J All assembly instructions have been completed. J No remaining loose parts in carton. J Battery is properly prepared and charged. J Seat is adjusted comfortably and tightened securely. /All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). / Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). / Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. / Check wiring. See that all connections are still secure and wires are properly clamped. / Before driving tractor, be sure freewheel control is in "transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. / Become familiar with all controls, their location and function. Operate them before you start the engine. / Be sure brake system is in safe operating condition. _l_ WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. TO ROLL TRACTOR OFF SKID Operation section for location function of controls) 1. 2. 3. 4. 5. (See and Raise attachment lift lever to its highest position. Release parking brake by depressing brake pedal. Place freewheel control in disengaged position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual). Roll tractor forward off skid. Remove banding holding shield up against tractor. Continue with the instructions the deflector that follow. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS For best should be MOWER" section of cutting results, mower housing properly leveled. See "TO LEVEL in the Service and Adjustments this manual. CHECK FOR PROPER ALL BELTS POSITION / Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual). / It is important to purgethetransmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PU RG ETRANSMISSION" in the Operation section of this manual). OF See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is operating properly. See "TO CHECK BRAKE" in the Service and Adjustments section of this manual. 8 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. R N N L REVERSE NEUTRAL HIGH LOW I',,I @ CHOKE FAST SLOW IGNITION 6 e ENGINE OFF REVERSE OPERATION SYSTEM (ROS) (@) -@ G ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT t LIGHTS ON FUEL BATTERY REVERSE SWITCH FORWARD MOWER LIFT CLUTCH/BRAKE PEDAL CRUISE CONTROL @@®@@ ATTACHMENT CLUTCH DISENGAGED ATTACHMENT CLUTCH ENGAGED DANGER, KEEP HANDS AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) DANGER indicates a hazard which, if not avoided, will result in death or serious injury. FREE WHEEL (Automatic ModeJsonly) WARNING indicates a hazard which, if not avoided could result in death or serious injury. CAUTION indicates a hazard which, if not avoided might result in minor or moderate injury. CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine. Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage. HOT SURFACES indicates if not avoided, could result and/or property damage. a hazard which, in death, serious FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. 9 injury KNOW YOUR TRACTOR READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations various controls and adjustments. Save this manual for future reference. of 03124 Our tractors conform American to the applicable safety standards National Standards Institute. of the (A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach- (J) CRUISE CONTROL set forward movement ments mounted to your tractor. (B) BRAKE PEDAL - Used for braking the tractor and starting the engine. (C) PARKING BRAKE - Locks clutch/ brake pedal into the brake position. (D) THROTTLE CONTROL = Used to control engine speed. (F) IGNITION SWITCH - Used for starting and stopping the engine. (G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower or other powered attachment while in reverse. speed without holding the forward drive pedal. (K) FORWARD DRIVE PEDAL - Used for forward movement of tractor. (H) LIGHT SWITCH on and off. LEVER of tractor (L) REVERSE DRIVE PEDAL reverse movement of tractor. - Used to at desired - Used for (M) FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. (N) CHOKE CONTROL = Used when starting a cold engine. (P) SERVICE REMINDER/HOUR METER - Indicates when service is required for the engine and mower. - Turns the headlights 10 = | The operation of any tractor can result in foreign objects thrown into I the eyes, which can result in severe eye damage. Always wear safety ! glasses or eye shields while operating your tractor or performing any_ adjustments or repairs. We recommend standard safety glasses or a_ wide vision safety mask worn over spectacles. J HOW TO USE YOUR TRACTOR NOTE: Failure to move throttle control to slow TO SET position stopping and allowing engine to idle before may cause engine to "backfire". PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt bythe operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress brake pedal (B) all the way down and hold. 2. Pull parking brake lever (C) up and hold, release pressure from brake pedal (B), then release parking brake lever. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. • Turn ignition key (F) to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _f_CAUTION: Always stop tractor completely, as described above, before leaving the operator's position. TO USE THROTTLE STOPPING MOWER BLADES - , To stop mower blades, move attachment clutch control to disengaged position (t'_). (Ir_) Attachment Clutch Control "Engaged .... GROUND (t'_) Attachment Clutch Control Disengaged" DRIVE- . To stop ground drive, depress all the way down. brake pedal CONTROL (D) Always operate engine at full speed (fast). • Operating engine at less than full speed (fast) reduces engine's operating efficiency. • Full speed (fast) offers the best mower performance. TO USE CHOKE CONTROL (N) Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the forward and reverse pedals return to neutral position when not drive pedals. depressed. 1. Start tractor and release parking brake. 2. Slowly depress forward (K) or reverse (L) ENGINE drive pedal to begin movement. Ground • Move throttle control (D) to slow position. speed increases the further down the 11 pedal is depressed. IMPORTANT: Forward and reverse drive TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. TO USE CRUISE The cruise control NOTE: Adjust gauge a flat level surface. CONTROL feature can be used for The cruise control should only be used while mowing or transporting on relatively smooth, straight surfaces. Other conditions such as trimming at slow speeds may cause the cruise control to disengage. Do not use the cruise control on slopes, rough tertian or while trimmimg or turning. • With forward drive pedal (K) depressed to desired speed, pull cruise control lever (d) up and hold while lifting your foot off the pedal, then release the lever. To disengage the cruise control, depress the brake pedal or tap on forward drive pedal. MOWER CUTTING The position of the attachment determines the cutting height. • Put attachment lift lever with tractor on 1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole. Tighten securely. forward travel only. SYSTEM CHARACTERISTICS TO ADJUST wheels 91! 6 HEIGHT lift lever in desired (A) 3. Repeat for all, installing gauge wheel in same adjustment hole. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills. cut- ting height slot. The cutting height range is approximately 1" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2" during the cool season and to over 3" during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6" in height should be mowed twice. Make the first cut relatively high; the second to desired height. 1. Select desired ment lift lever. height 2. Start mower blades ment clutch control. of cut with attachby engaging attach- TO STOP MOWER BLADES Disengage attachment clutch control. _CAUTiON: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield (S) in place. 12 REVERSE OPERATION SYSTEM TO TRANSPORT (ROS) Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position. When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor. 1. _,WARNING" Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary. USING THE SYSTEM - REVERSE 2. Raise attachment lift lever to its highest position. Pull freewheel control out and into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To re-engage transmission, reverse above procedure. Transmission Engaged OPERATION Only use if you are certain no children or other bystanders will enter the mowing area. 1. Depress brake pedal all the way down. 2. With engine running, turn ignition key counterclockwise to ROS "ON" position. 3. Look down and behind before and while 4. 5. backing. Slowly depress start movement. reverse drive pedal Transmission to NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). When use ofthe ROS is no longer needed, turn the ignition key clockwise to engine "ON" position. ROS "ON" Position TO OPERATE _L, WARNING: Engine "ON" Position (Normal Operating) TOWING CARTS AND OTHER ATTACH= MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. ON HILLS Do not drive Disengaged up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual. • Choose the slowest speed before starting up or down hills. • Avoid stopping orchanging speed on hills. • If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake. • To restart movement, slowly release parking brake and brake pedal. • Slowly depress appropriate drive pedal to slowest setting. • Make all turns slowly. SERVICE REMINDER/HOUR METER Service reminder shows the total number of hours the engine has run and indicates when the engine or mower needs servicing. After every 50 hours of operation the oil can icon will stay on for 2 hours or until a manual reset occurs. To reset the display manually turn the ignition switch to the on position, then the off position five times (1 second on, 1 second off). To service engine and mower, see the Maintenance section of this manual. Note: 13 Service reminder runs when the ignition key is in any position but "STOP". For accurate reading, be sure key remains in the "STOP" position when engine is not running. BEFORE STARTING THE ENGINE • For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual). • To change engine oil, seethe Maintenance section in this manual. Move attachment clutch to disengaged position. 4. Move throttle control to fast position 5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING ADD (50°F CHECK 3. ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL' mark on dipstick is reached. Do not overfill. GASOLINE • Fill fuel tank to bottom of filler neck. 7. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. _CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fue! lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to COLD WEATHER (50°F (10°C) 7. STARTING and below) When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows: TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the trans2. and above) push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. engine or carburetor cleaner products in the fuel tank or permanent damage may occur. mission engaged position. Sit on seat in operating position, depress brake pedal and set parking brake. (10°0) 1. 2. 3. Be sure the tractor is on level ground. Release the parking brake and let the brake slowly return to operating position. Allow one minute for transmission to warm up. This can be done during engine warm up period. 14 the MOWING • The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly. section of this manual). PURGE TRANSMISSION _ILCAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recommended that the transmission be there 4. 5. 6. 7. 8. may be movement during the even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. 1. Place tractor safely on a level surface that is clear of objects and open - with engine off and parking brake set. 2. Disengage transmission by placing freewheel control in disengaged position (See "TO TRANSPORT" in this section of manual). 3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disengage parking brake. At any time, be used when Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more Jib CAUTION: cannot mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F (0°C)) the carburetor fuel mixture may need to be adjusted for best engine performance (see "TOAD JUST CARBURETOR" in the Service and Adjustments TiPS • Tire chains f r- , ,€ J • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough speed to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. step 4, of the drive wheels. Depressforwarddrivepedaltofullforward position and hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse position and hold for five (5) seconds and release pedal. Repeat this procedure three (3) times. Shutoff engine and set parking brake. Engage transmission by placing freewheel control in engaged position (See "TO TRANSPORT" in this section of manual). Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake. Drive tractor forward for approximately five feet then backwards for five feet. Repeat this driving procedurethreetimes. Your transmission is now purged and now ready for normal operation. 15 MAINTENANCE BEFORE SCHEDULE EACH USE EVERY EVERY EVERY EVERY EVERY BEFORE 8 HOURS 25 HOURS 50 HOURS 100 HOURS SEASON STORAGE m Check Brake Check Tire Pressure T Check Operator A Check for Loose C ChecWReplace T Lubrication 0 Check Battery R Clean Battery Clean Debris Check Transaxle u Operation Mower Check V-Belts Check Engine Presence Mower I[_ _ Blades _3 _f Level _4 and Terminals Off Steering _ Plate _5 Cooling Levelness Oil Level Engine if _' Oil (with oil filter) q_'1,2 Oil (without oil filter) NE Clean Air Filter G Air Screen Clean _' & ROS Systems Fasteners Engine Change _ Chart Check Change _ _1_1,2 _2 q_'2 Inspect Muffler/Spark Attester _S' a Replace Oil Filter (If equipped) _,2 E Clean Engine Cooling Fins _ Replace _# Replace Spark Plug Air Filter Paper Cartridge _'2 RReplace Fuel Filter 1 - Change more often 2 - Service more often when when GENERAL operating operating _ under in dirty a heavy or dusty load 2 or in high ambient temperatures. conditions. _ 3 - Replace 4 - Not blades required more if equipped often with when mowing maintenance-free RECOMMENDATIONS in sandy soil. 5 - See LUBRICATION The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. (}leaning in Maintenance CHART (_Steering Pivot Bolts (_ SI Zerk Some adjustments will need to be made periodicallyto properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. (_Front Wheel Bearing Zerk (_ Steerin( Sector Gear Teeth • At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A Section. battery. Spindle Zerk (_ Front Wheel Bearing Zerk Engine new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE 1. 2. 3. 4. 5. _General Purpose Grease @Refer to Maintenance "ENGINE" EACH USE Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and ROS systems for proper operation. Check for loose fasteners. 16 Section iMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. TRACTOR Always forming BRAKE observe safety rubs any maintenance. OPERATION when CHECK REVERSE SYSTEM per- • Maintain proper air pressure in all tires (See PSI on tires). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. sharp. Replace worn, bent or damaged blades. & CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM AND BLADE Raise mower to highest position to allow access to blades. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth. 2. Remove blade bolt by turning counterclockwise. 3. Install new blade with stamped "GRASS SIDE" facing the ground. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Install and tighten blade bolt securely (45-55 Ft. Lbs./62-75 Nm torque). IMPORTANT: Special blade bolt is heat treated. Blade position. PRESENCE • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. ROS "ON" Position REMOVAL 1. REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disenCHECK OPERATOR SYSTEM (ROS) • When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt by the operator to drive in reverse should shut off the engine. • When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to drive in reverse should NOT shut off the engine. BLADE CARE For best results mower blades must be if tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments section of this manual). TIRES gaged OPERATION Mandrel Assembly Blade Bolt (Special) Center Hole Engine "ON" Position (Normal Operating) BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. 17 TO CLEAN BATTERYAND TERMINALS Corrosionand dirt on the battery and terminals can causethe batteryto "leak" power. 1. DisconnectBLACK battery cable first then RED battery cable and remove batteryfrom tractor. 2. Rinse the battery with plain water and dry. 3. Cleanterminals and battery cable ends with wire brush until bright. 4. Coat terminals with grease or petroleumjelly. 5. Reinstallbattery (See "REPLACING BATTERY"in the SERVICE AND ADJUSTMENTSsection of this manual). TRANSAXLE COOLING The transmissionfan and coolingfins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayerto clean cooling fins. TRANSAXLE PUMP NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F/0°C. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE 1. Ensure 4. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 5. Install the drain tube onto the valve. 6. Open drain valve by using a 10mm wrench turning counterclockwise. Oil Drain Valve To Open Drain Tube 7. After oil has drained completely, close the drain valve turning clockwise. Use the 10mm wrench to apply a small amount of torque to keep it closed. Do not over tighten. 8. Remove the drain tube and store in a ENGINE LUBRICATION safe place. Only use high quality detergent oil rated with API service classification SG-SL. 9. Select the oil's SAE viscosity grade according to your expected operating temperature. 0 -2_0 TEMPERATURE 30 i -10 32 40 0 RANGE ANTICIPATED 60 1_0 BEFORE 80 i 20 100 i 30 i 40 NEXT OIL CHANGE oil viscchartl Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 10.Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULl" line on dipstick. Tighten cap onto the tube securely when finished. SAE VISCOSITY GRADES -20 is on level surface. FLUID V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. i -30 tractor expected meet API 2. Oil will drain more freely when warm. 3. Catch oil in a suitable container. axle ever leak or require servicing, contact your nearest Sears or other qualified service center. C OIL Determine temperature range before oil change. All oil must service classification SG-SL The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the trans- F ENGINE e 18 ENGINE OIL FILTER Replacethe engine oilfilter every seasonor every other oil change if the tractor is used more than 100 hours in one year. AIR FILTER Your engine will not run properly using a dirty air filter. Serviceair cleaner more often under dusty conditions. CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from COOLING are properly Immediatelywipe positioned. up any spilled gasoline. Fuel Filter--_J_.z/ ___ CLEANING SYSTEM Every 100 hours of operation under extremely dusty, dirty remove the blower housing and shrouds. Clean the cooling fins surfaces as necessary. Ensure shrouds are reinstalled. are no fuel line leaks and Clamp • To ensure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Be sure there clamps 4. • overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE . Clean engine, battery, seat, finish, etc. of all foreign matter. Clean debris from steering plate. Debris can restrict clutch/brake pedal shaft movement, causing belt slip and loss of drive. A CAUTION: Avoid all pinch points and movable parts (more often conditions), other cooling and external the cooling Clutch/brake pedal Clean top side NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. Steering MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK S:teering System, Dash, Fender and Mower Not.._ Shown • PLUG(S) • Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL The fuel filter should be replaced once each season. If fue! filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 2. Keep finished surfaces and wheels free of all gasoline, oil, etc. Protect painted surfaces with automotive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. FILTER 1. With engine cool, remove fuel line sections. _ Pinch CAUTION: _ Points filter and plug Place newfuel filter in position in fuel line with arrow pointing towards carburetor. 19 DECK WASHOUT PORT IMPORTANT: Tug hose ensuring tion is secure. Your tractor's deck is equipped with a washout port on its surface as part of its deck wash system. It should be utilized after each use. Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to reach. IMPORTANT: Make certain the tractor's 5. Turn the water 6. While sitting in the operator's position on the tractor, re-start the engine and place the throttle lever in the Fast ",#_" position. 1. . . the tractor's area making attachment clutch Move the tractor's attachment clutch control to the "DISENGAGED" position. Turn the ignition key to the STOP position to turn the tractor's engine off. Turn the water off. Thread the nozzle adapter (packaged with your tractor's Operator's Manual) onto the end of your garden hose. Pull back the lock collar of the nozzle adapter and push the adapter onto the deck washout port at the left end of the mower deck. Release the lock collar to lock the adapter on the nozzle. Nozzle Ada Move the control to the "ENGAGED" position. Remain in the operator's position with the cutting deck engaged until the deck is cleaned. is in the "DISENGAGED" position, set the parking brake, and stop the engine. 4. on. IMPORTANT: Recheck certain the area is clear. discharge chute is directed AWAY from your house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached. 2. Make sure the attachment clutch control 3. connec- 9. Pull back the lock collar of the nozzle adapter to disconnect the adapter the nozzle washout port. 10. Washout Port from Move the tractor to a dry area, preferably a concrete or paved area. Place the attachment clutch control in the "ENGAGED" position to remove excess water and to help dry before putting the tractor away. _IbWARNING" A broken or missing washout fitting could expose you or others to thrown objects from contact with the blade. • Replace broken or missing washout fitting immediately, prior to using mower again. • 20 Plug any holes Iocknuts. in mower with bolts and WARNING: VICE OR ADJUSTMENTS: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER= 1. Depress brake pedal fully and set parking brake. 2. Place attachment clutch in "DISENGAGED" position. 3. Turn ignition key to "STOP" and remove key. 4. Make sure the blades and all moving parts have completely stopped. 5. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE • • • • • • _, Place MOWER attachment TO INSTALL clutch in "DISEN- Be sure tractor is on level surface and engage parking brake. GAGED" position. Lower attachment lift lever to its lowest position. Remove mower belt from electric clutch • Slide mower tractor. lift lever to it's lowest loaded. it slowly NOTE: Be sure mower side suspension arms (A) are pointing forward before sliding mower under tractor. • • After rear lift links are discon- out from attachment ,_ CAUTION: Lift lever is spring Have a tight grip on lift lever, lower and engage in lowest position. nected, the attachment lift lever will be spring loaded. Have a tight grip on lift lever when changing position of the lever. • Lower position. pulley (M). Disconnect front link (E) from mower remove retainer spring and washer. Go to either side of mower and disconnect mower suspension arm (A) from chassis and rear lift link (C) from rear mower bracket (D) - remove retainer springs and washers. Goto other side of mower and disconnect the suspension arm and rear lift link. CAUTION: MOWER under right side of • Slide mower under tractor until it is centered under tractor. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole in arm over pin (B) on outside of tractor chassis and secure with washer and retainer spring. Repeat on opposite side of tractor. 03000tex 21 ATTACH REAR LIFT LINKS (C) - Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket (D) and secure with washer and retainer spring. • Install belt onto electric clutch pulley (M). IMPORTANT: Check belt for proper routing in all mower pulley grooves. ATTACH FRONT LINK (E) - Work from left side of tractor. Insert rod end of link o assembly through front hole in tractor front suspension bracket (F). Insert end of link (E) into hole in front mower bracket (H) and secure with washer and retainer spring (J). o Raise attachment lift lever to highest position. If necessary, adjust gauge wheels before operating mower as shown in the Operation section of this manual. 03000tex 22 TO LEVEL FRONT=TO=BACK ADJUSTMENT MOWER Make sure tires are properly inflated to the PSI shown on tires. Iftires are over or under IMPORTANT: to-side. inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly. VISUAL 1. 2. SIDE-TO-SIDE ADJUSTMENT Each full turn of adjustment mower height about 3/16". must be level side- To obtain the best cutting results, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the ,i_ower is in its highest position. CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth. • Raise mower to highest position. • Position any blade so the tip is pointing straight forward. Measure distance (B) to the ground at front and rear tip of the blade. • If front tip of blade is not 1/8" to 1/2" lower than the rear tip, go to the front of tractor. • With an 11/16" or adjustable wrench, loosen jam nut A several turns to clear adjustment nut B. With all tires properly inflated and if your lawn appears unevenly cut, determine which side of mower is cutting lower. With a 3/4" or ad ustable wrench, turn lift link adjustment nut (A) to the left to lower LH side of mower, or, to the right to raise LH side of mower. NOTE: change Deck nut will 8 Turn nut rig to raise mower 3. . With a 3/4" or adjustable wrench, turn front link adjustment nut (B) clockwise (tighten) to raise the front of mower, or, counterclockwise (loosen) to lower the front mower. Turn nut left to lower mower Test your adjustment by mowing some uncut grass and visually checking the appearance. Readjust, if necessary, until you are satisfied with the results. PRECISION SIDE-TO=SIDE ADJUSTMENT 1. With all tires properly inflated, park tractor on level ground or driveway. _i, CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth. 2. Raise mower to its highest position. 3. At both sides of mower, position blade at side and measure the distance (A) from bottom edge of blade to the ground. The distance should be the same on both sides. 4. 5. Tighten adjust nut B to raise mower / Loosen jam nut A first If adjustment is necessary, see step 2 in Visual Adjustment instructions above. Recheck measurements, adjust if necessary until both sides are equal. AI : ::::_.............................. °` Loosen adjust nut B to lower mower NOTE: Each full turn of the adjustment nut will change mower height about 1/8". • Recheck measurements, adjust if necessary until front tip of blade is 1/8" to 1/2" lower than the rear tip. • Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut. lA 23 TO REPLACE BELT MOWER BLADE DRIVE BELT INSTALLATION 1. The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking 2. brake. BELT REMOVAL3. 1. Remove mowerfrom tractor (See"TO REMOVE MOWER" inthis section ofmanua0. 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION 1. 2. 3. 4. 5. 6. Work belt around both mandrel pulleys and idler pulleys Make sure belt is in all pulley grooves and inside all belt guides. Install mower (See "To Install Mower" in this section of this manual). Mandrel Pulle' 7. Idler Pulleys Mandrel TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove beltfrom stationary idler (A) and clutching idler (B). 3. Remove belt from centerspan idler (C). 6. Pull belt slack toward rear of tractor. 4. 5. Carefully remove belt upwards from transmission input pulley and over cooling fan blades (D). Remove belt downward from engine pulley (E). Slide belt toward rear of tractor, off the steering plate (F) and remove from tractor. 24 - Install new belt from tractor rear to front, over the steering plate (F) and above clutch brake pedal shaft (G). Pull belt toward front of tractor and roll belt onto engine pulley (E). Pull belt toward rear of tractor. Carefully work belt down around transmission cooling fan and onto the input pulley (D). Be sure belt is inside the belt keeper. Install belt on centerspan idler (C). Install belt through stationary idler (A) and clutching idler (B). Make sure belt is in all pulley grooves and inside all belt guides and keepers. Install mower (See "TO INSTALL MOWER" in this section of manual). TO CHECK BRAKE TO START TERY If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. Disengage freewheel transmission by placing control in "transmission dis- it is held in the disengaged position. The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, then the brake needs to be serviced. Contact a or other FRONT qualified WHEEL Your new tractor service TO ATTACH and camber is set at the factory and is normal. The front wheel toe-in and camber are not adjustable. If damage has occurred to affect the factory set front wheel toe-in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR RED cable to the 2. 3. to the NEGATIVE (-) terminal (C) of fully charged battery. Connect the other end of the BLACK CABLES, REVERSE away ORDER REPAIRS 1. BLACK 2. from the fully charged battery. RED cable last from both batteries. cable first from chassis Weak or Dead Battery tire dry rot and corrosion. Washers Retaining Ring I _--xSquare - POSITIVE (+) terminal of each battery(AB), taking care not to short against tractor chassis. Connect one end of the BLACK cable TO REMOVE Block up axle securely. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and usetire sealant from Sears. Tire sealant also Axle Cover CABLES one endofthe cable (D) to good chassis ground, from fuel tank and battery. 1. 2. prevents JUMPER Connect center. toe-in BAT- 1. TOE-IN/CAMBER front wheel A WEAK If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: iMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. engaged" position. Pull freewheel control out and into the slot and release so Sears WITH _IbWARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. You may also check brake by: 1. Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake. 2. ENGINE Key (Rear Wheel Only) 25 Fully Charged Battery and then REPLACING _WARNING: BATTERY TO REMOVE SEMBLY Do not short batteryterminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Disconnect BLACK battery cable (A) then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable (B) to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. Slide termina! cover (C) over terminal. 5. Connect BLACKgroundingcabletonegative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely 6. Close hood. (_ HOOD AND GRILL AS- 1. Raise hood. 2. 3. Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect the headlight wire connector. Headlight Wire Connector (Black) Negative Cable TRANSMISSION REPLACEMENT REMOVAL/ Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. ENGINE TO ADJUST CABLE Positive (Red) Cable TO REPLACE 1. 2. 3. 4. HEADLIGHT BULB The choke control has been preset at the factory and adjustment should not be necessary. If adjustment is necessary, see engine manual. TO ADJUST CARBURETOR backside of the grill. Replace bulb in holder and install bulb holder securely back into the hole in the backside of the grill. Close hood. Your carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. Ifthe engine does need adjustment, see engine manual. AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. TO REPLACE FUSE Replace with 30 amp automotive-type in fuse. The fuse holder is located the dash. CONTROL The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable. If adjustment is necessary, see engine manual. TO ADJUST CHOKE CONTROL Raise hood. Remove bulb holder from the hole in the INTERLOCKS THROTTLE plugbehind 26 • Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more, _WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. NOTE: Fuel stabilizer is an acceptable a!ternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allowthe stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer. ENGINE OIL TRACTOR When tractor is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dryarea. 1. Clean entire tractor (See"CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. 5. Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. Touch up all rusted or chipped paint surfaces; sand lightly before painting. 1. 2. 3. 4. BATTERY Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into cylinder(s). Turn ignition key to start position for a few seconds to distribute oil. Replace with new spark plug(s). OTHER • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in • Do not store gasoline another. from one season to • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause IMPORTANT: engine ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 27 your tractor to rust. Never cover tractor and exhaust areas while are still warm. TROUBLESHOOTING See appropriate CHART: section PROBLEM unless directed to Sears service CAUSE Will not start Hard to start Engine will not turn over Engine clicks will not start in manual but center. CORRECTION 1 Out of fuel. 1 Fill fuel tank. 2 Engine 2 See "TO START ENGINE" Operation section. 3 Engine flooded. 3 Wait several minutes attempting to start. 4 Bad spark plug. 4 Replace spark plug. 5 Dirty air filter. 5 Clean/replace 6 Dirty fuel filter. 6 Replace fuel filter. 7 Water in fuel. 7 Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8 Loose or damaged 8 Check 9 Carburetor 9 See "To Adjust Carburetor" in Service and Adjustments section. 10 Engine valves 10 Contact a Sears or other qualified service center. 1 Dirty air filter. 1 Clean/replace 2 Bad spark plug. 2 Replace spark plug. 3 Weak or dead battery. 3 Recharge 4 Dirty fuel filter. 4 Replace fuel filter. 5 Stale or dirty fuel. 5 Empty fuel tank and refill tank with fresh, clean gasoline. 6 Loose or damaged wiring. 6 Check 7 Carburetor out of adjustment. 7 See "To Adjust Carburetor" in Service and Adjustments section. 8 Engine valves out of adjustment. 8 Contact a Sears or other qualified service center. 1 Clutch/brake pedal not depressed. 1 Depress 2 Attachment 2 Disengage 3 Weak or dead battery. 3 Recharge 4 Blown fuse. 4 Replace fuse. 5 Corroded 5 Clean battery terminals. 6 Loose or damaged 6 Check all wiring. 7 Faulty ignition switch. 7 Check/replace ignition switch. 8 Faulty solenoid or starter. 8 Check/replace solenoid 9 Faulty operator switch(es). presence 9 Contact a Sears or other qualified service center. 1 Weak or dead battery. 1 Recharge 2 Corroded 2 Clean battery terminals. 3 Loose or damaged 3 Check all wiring. 4 Faulty solenoid 4 Check/replace not "CHOKED" properly. wiring. out of adjustment. out of adjustment. clutch is engaged. battery terminals. wiring. battery terminals. wiring. or starter. 28 in before air filter. all wiring. air filter. or replace battery. all wiring. clutch/brake attachment pedal. clutch. or replace battery. or starter. or replace battery. solenoid or starter. TROUBLESHOOTING CHART: See appropriate section in manual unless directed CAUSE PROBLEM Loss of power Excessive to Sears service center. vibration CORRECTION 1 Cutting too much grass/too 2 Throttle 1 Raise cutting height/reducespeed 2 Adjust throttle 3 Build-up of grass, leaves and trash under mower. 3 Clean underside housing. 4 Dirty air filter. 4 Clean/replace 5 Low oil level/dirty 5 Check 6 Faulty spark plug. 6 Clean & regap or changespark 7 Dirty fuel filter. 7 Replace fuel filter. 8 Stale or dirty fuel. 8 Empty fuel tank and refill tank witifresh, clean gasoline. 9 Water in fuel. 9 Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10 Spark plug wire loose. 10 Connect 11 Dirty engine air screen/fins. 11 Clean engine air screen/fins. 12 Dirty/clogged 12 Clean/replace 13 Loose or damaged 13 Check 14 Carburetor 14 See "To Adjust Carburetor" in Service and Adjustments section. 15 Engine valves 15 Contact a Sears or other qualified service center. in "CHOKE" fast. position. oil. muffler. wiring. out of adjustment. out of adjustment. control. of mower air filter. oil level/change oil. plug & tighten spark plug wire muffler. all wiring. 1 Worn, bent or loose blade. 1 Replace 2 Bent blade mandrel. 2 Contact a Sears or other qualified service center. 3 Loose/damaged 3 Tighten loose part(s). Replace damaged parts. Engine continues to run when operator leaves seat with attachment clutch engaged 1 Faulty operator-safety control system. 1 Check wiring, switches and connections. If not corrected, contact a Sears or other Poor cut = uneven cutting 1 Worn, bent or loose blade. 1 Replace 2 Mower deck not level. 2 Level mower deck. 3 Buildup of grass, leaves, and trash under mower. 3 Clean underside housing. 4 Bent blade mandrel. 4 Contact a Sears or other qualified service center. 5 Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. 5 Clean around mandrels open vent holes. part(s). 29 presence blade. Tighten blade. Tighten blade bolt blade bolt of mower to TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center. PROBLEM Mower blades will not rotate Poor grass discharge CAUSE CORRECTION 1 Obstruction in clutch mechanism. 1 Remove obstruction. 2 Worn/damaged 2 Replace mower 3 Frozen idler pulley. 3 Replace idler pulley. 4 Frozen blade mandrel. 4 Contact a Sears or other qualified service center. 1 Engine speed too slow. 1 Place throttle position. 2 Travel speed too fast. 2 Shift to slower speed. 3 Wet grass. 3 Allow grass to dry before 4 Mower deck not level. 4 Level mower deck. 5 Low/uneven 5 Check tires for proper PSI. 6 Worn, bent or loose blade. 6 Replace/sharpen blade bolt. 7 Buildup of grass, leaves and trash under mower. 7 Clean underside housing. 8 Mower drive belt worn. 8 Replace mower 9 Blades improperly 9 Reinstall blades sharp edge down. 10 Improper 11 11 Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. mower drive belt. tire air pressure. installed. blades used. 10 drive belt. control in "FAST" mowing. blade. Tighten of mower drive belt. Replace with blades listed in this manual. Clean around mandrels open vent holes. to m Headlight(s) not working (if so equipped) Battery will not charge 1 Light switch is "OFF". 1 Turn light switch "ON". 2 Bulb(s) or lamp(s) 2 Replace 3 Faulty light switch. 3 Check/replace 4 Loose or damaged 4 Check wiring 5 Blown fuse. 5 Replace fuse. 1 Bad battery cell(s). 1 Replace 2 Poor cable connections. 2 Check/clean 3 Faulty regulator 3 Replace regulator. 4 Faulty alternator. 4 Replace alternator. burned out. wiring. (if so equipped). 30 bulb(s) or lamp(s). light switch. and connections. battery. all connections. TROUBLESHOOTING CHART: See appropriate section in manual unless directed PROBLEM Loss of drive to Sears service center. CAUSE CORRECTION 1 Freewheel control in "DISENGAGED" position. 1 Place freewheel control in "ENGAGED" position. 2 Debris on steering equipped). 2 See "CLEANING" in the maintenance section. 3 Motion drive belt worn, damaged, or broken. 3 Replace 4 Air trapped in transmission shipment or servicing. 4 Purge transmission. 5 Axle key missing. 5 Install axle key at rear wheel. See "TO REMOVE WHEEL" in the Service and Adjustments section. Engine "backfires" when turning engine "OFF" 1 Engine throttle control not set between half and full speed (fast) position before stopping engine, 1 Move throttlecontrol between half and full speed (fast) position before stopping engine. Engine dies when tractor is shifted into reverse 1 Reverseo,peration system (ROS) is not ON" while mower or other attachment is engaged. 1 Turn ignition key to ROS "ON" position. See Operation section. plate (if 31 during motion drive belt. SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION I/v_ ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL FO 15 DEGREES MAX. _b down the face of slopes, never across the face. Do not mow ARNING: To avoid serious injury, operate your tractor and slopes greater than 15 degrees. Make turns gradually to up prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or ether upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill. 33 34 35 09.19.12 JM Printed in the U.S.A.
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