Craftsman 917255917 User Manual GT 18 TWIN GARDEN TRACTOR Manuals And Guides L0709203
CRAFTSMAN Lawn, Tractor Manual L0709203 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917255917 917255917 CRAFTSMAN GT 18 TWIN GARDEN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN GT 18 TWIN GARDEN TRACTOR #917255917. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman GT 18 TWIN GARDEN TRACTOR Manual
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SEARS OWNERS MANUAL MODEL NO. 917.255917 [RRFTSMRN Caution: Read and Follow All Safety Rules And Instructions Before Operating This Equipment GT 18HP TWIN 6 SPEED - 44"" MOWER GARDEN TRACTOR Assembly Operation Maintenance Repair and Adjustment Repair Parts Sears, Roebuck and Co., Chicago, IL 60684 U.S.A. SAFETY RULES 23. 1. Know the con_ols, and,J_ow_t_ s_p quickly. READ THIS OPERA_OB_wS_,_JA&_n_ /pst_ctions furnished with attachr_nt_ 2, Do not allow Children to t_pefate the machine, Do not allow adults to operate it without proper instruction. 3. Do not carry passengers. Do not mow when children and others are around. 4, Always wear substantial footwear. Do not wear loose fitting clothing that could get caught in moving parts. 5. Keep your eyes and mind on your tractor, mower and the area being cut. Do not let other interests distract you. 6. Do not attempt to operate your tractor or mower when not in the drivers seat. 7. Always get on or off your tractor from the operator's left hand side. 8. Clear the work area of objects (wire, rocks, etc,) which might be picked up and thrown. 9. Disengage all attachment clutches before attempting to start the engine. 10. Disengage power to attachments and stop the engine before leaving the operator's position• I 1. Disengage power to mower, stop the engine and discon• nect spark plug wire(s) from spark plug(s) before cleaning, making an adjustment or repair• Be careful to avoid touching hot muffler or engine components. I 2, Disengage power to attachments when transporting or not in 13. ! 4. 1 5. 1 6. 1 7. 18. I 9. 20. 2 1. 2 2. 24 2 5 2 6 2 7. 2 8. 2 9. use. 30. Take all possible precautions when leaving the vehicle unattended. Disengage the power take off, lower the attachments, shift into neutral, set the parking brake, stop the engine and remove the key. Do not stop or start suddenly when going uphill or downhill. Mow up and down the face of slopes (not greater than 15 °); never across the face. Refer to page 51. Reduce speed on slopes and make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. While going up or down slopes, place Gear Shift Control Lever in 1st gear position to negotiate the slope without stopping• Never mow in wet or slippery grass, when traction is unsure or at a #peed which could cause a skid. Stay alert for holes in the terrain and other hidden hazards: Keep away from drop-offs. Do not drive too close to creeks, ditches and public high ways. Exercise special care when mowing around fixed objects in order to prevent the blades from striking them. Never deliberately run tractor or mower into or over any foreign objects. Never shift gears until tractor comes to a stop. Never place hands or feet under the mower, in discharge chute or near any moving parts while tractor or mower are running. Always keep clear of discharge chute. LOOK SAFETY ALERT! CAUTION: LOOK MENT 3 1. 32. 33. 34. 35. 3 6. 3 7, Use care when pulling loads or using heavy equipment. a. Use only approved drawbar hitch points. b. Limit loads to those you can safely control. c, Do not turn sharply. Use care when backing. d, Use counterweight or wheel weights when suggested in the owner's manual. Watch out for traffic when crossing or near roadways. When using any attachments, never direct discharge of material toward bystanders nor allow anyone near the vehicle while in operation, Handle gasoline with care - it is highly flammable. a. Use approved gasoline containers . b. Never remove the fuel cap of the fuel tank or add gasoline to a running or hot engine or an engine that has not been allowed to cool for several minutes after running. Never fill tank indoors, always clean up spilled gasoline. c, Open doors if the engine is run in the garage exhaust fumes are dangerous. Do not run the engine indoors. Keep the vehicle and attachments in good operating condition, and keep safety devices in place and working, Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition. Never store the equipment with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. To reduce fire hazard, keep the engine free of grass, leaves or excessive grease, Do not clean product while engine is running• Except for adjustments; DO NOT operate Engine if air cleaner or cover directly over carburetor air intake is removed. Removal of such part could create a fire hazard. Do not operate without a muffler or tamper with exhaust system. Damaged mufflers or spark attesters could create a fire hazard, Inspect periodicafly and replace if necessary, The vehicle and attachments should be stopped and inspected for damage after striking a foreign object and the damage should be repaired before restarting and operating the equipment. Do not change the engine governor settings or overspeed the engine; severe damage or injury may result. When using the vehicle with me wet, proceed as follows; a. Mow only in daylight or in good artificial light. b. Shut the engine off when unclogging chute. c. Check the blade mounting bolts for proper tightness at frequent intervals. Do not operate the mower without the deflector shield in place. Disengage power to mower before backing up. Do not mow in reverse unless absolutely necessary and then only after careful observation of the entire area behind the mower, 3 B. Under normal usage the grass catcher bag material is subject to deterioration and wear. It should be checked frequently for bag replacement. Replacement bags should be checked to ensure compliance with the original manufacturer's recommendations or specifications• FOR THIS SYMBOL TO POINT OI_T_t4NI_DR_TANT PRECAUTIONS. IT MEANS -- ATTEI_I_N[ BEcoME; YOUR SAFETY IS INVOLVED. FOR THIS WORD PRECAUTIONS. TO POINT OUT IMPORTANT EQUIP- WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest=covered, brush-covered or grass covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrestor is used, it should be maintained in effective working order by the operator. In the State of Cahfornia the above is required by law (Section have similar laws. Federal laws apply on federal lands• See Repair Parts page 34. 4442 your 2 of the California Sears Authorized Public Resources Service Center Code). Other states may for spark arrester. See CONGRATULATIONS on your purchase of a Sears GT 18HP Garden Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Department. They have competent, well-trained technicians and the proper tools to service or repair this unit. MAINTENANCE Please read and retain this manual. The instructions enable you to assemble and maintain your Tractor perly. Always observe the "'SAFETY RULES". CRAFTSMAN ! 8 H.P. TWIN- CYLINDER ENGINE--coolrunning performance and long life with plenty of power to take on a variety of yard, gardening or snow removal tasks. A Sears product. AGREEMENT Maintenance Agreement is available on this Contact your nearest Sears store for details. YOUR NEW GT 18 HP GARDEN TOR FEATURES... will pro- MODEL NUMBER TRAC- ALL GEAR TRANSAXLE--six speeds forward, two reverse speeds--to let you select the proper speed for the terrain and the job. Automotive--type differential helps guard against turf scuffing. SERIAL NUMBER DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON THE MODEL PLATE ATTACHED TO THE FENDER. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP iN A SAFE PLACE FOR FUTURE REFERENCE. CUSTOMER CONTROL PANEL--with Throttle, Choke, Light Switch, Ignition Switch, Parking Brake Lever and Clutch Switch-conveniently grouped for ease of use. ATIACHMENT VERSATfLITY--handles a large variety of Sears Yard and Garden Tractor Attachments. See pages 49-50. RESPONSIBILITIES Read and observe the safety rules. Always use care when using your tractor. Keep away from moving parts. DO NOT work on your tractor with engine running. Always keep your tractor and mower clean. Follow a regular schedule in maintaining, caring for and using your tractor. A well cared for tractor will run and last longer. Follow the instructions under "Maintenance" and "Storage" sections of this Owner's Manual. LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT For two years from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according t° the operating and maintenance instruction in the owner's manual, Sears will repair free of charge any defect in material or workmanship in this electric start riding equipment. This warra.nty excludes blade(s), blade adapter(s), dable and become worn during normal use. spark plug(s), air cleaner and belt(s), which are expen- This warranty does not cover: Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass); and repairs necessary because of operator abuse or negfigence, including the failure to maintain the equipment according to instructions contained in the owner's manual; and riding equipment used for commercial or rental purposes. FULL 90-DAY WARRANTY For 90 days from the date of purchase, if any battery in material or workmanship and our testing determines the battery at no charge. ON BATTERY included with this riding equipment the battery will not hold a charge, proves defective Sears will replace WARRANTY SERVICE tS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. This warranty applies only while this product is in use in the United States. This warranty to state. gives SEARS, you specific ROEBUCK legal rights, and CO., and you may also have other rights D/698-731A, 34 Sears Tower, which Chicago, may vary from II 60684 state INDEX Stopping Your Tractor ......... Tractor Operation on Hills ..... Adjustments: Attachment Lift Spring ........ Brake ...................... Carburetor .................. Electric Clutch ............... Gauge Wheels ............... Motion Drive Belt ............. Mower Drive Belt ............. Mower Front-To-Rear ........... Side-To-Side ............ Throttle Control Cable ......... Air Filter Cleaning .................... 25 16 20 21 13 22 10 Filter, Fuel: Air ...................... 17 Type ....................... Storage .................... Fuse .............. 12 26 23 17 Hood Preparation ................... Starting with Weak Battery Storage .................... Terminals .................. Belt: ........................... 7 18 8 17 ..... Blade Drive (Blade to Blade) Removal/Replacement .... Motion Drive Adjustment ...... Motion Drive, Remove/Replace Mower Drive (Engine-to Mower Adjustment ............... Mower Drive Belt Installation Blade: Sharpening ............... Replacement .......... Brake Adjustment ............. 7 19 26 t8 25 22 21 10 10 17 26 16 C Carburetor Adjustment ........... Clutch, Electric, Adjustment Controls, Tractor ............... 20 21 11 Cutting 10 Level, Mower ........... Wheels .................. Parts H Removal ................. Oil Change Oil Level 18 16 Oil Type Starting Storage 16 12 26 .......... ................ Bag ................... 5, 6 R Lubrication: 18 19 18 M Maintenance .............. Air Filter ................... Air Filter Paper Cartridge Air Screen ................... ....... 15-19 17 17 19 Battery ..................... Blade Sharpening ............ Brake Adjustment ............. Engine oil ................... Lubrication ................... Spark Plugs ................. Tire Care .... Mower: Adjustment, Front-to-Rear ...... Adjustment, Side to Side ....... Blade Sharpening ............. Blade Replacement ............ Cutting Level ........... Installation ............... Operation ................... Removal ................... 24 24 17 26 10 10 13 23 Mowing Tips ............... Muffler ................... Spark Arrester .............. 14 19 2 Cold 19 2 23 17 17 16 15 18 19 17 0 ...... 49,50 73 Oil Engine: Air Screen ................... P Gauge Chart ...................... Steering & Front Wheels ....... Tractor Pifzot Points ........ Battery: Charging ................... Cleaning ................ Installation Levels ...................... ................ G 24 24 20 Paper Cartridge ............... 17 Air Intake Screen, Engine ......... 19 Assembly ................... 5-10 Attachment Lift Spring Adjustment 25 Attachments ...................... 49-50 Options Attachments Spark Attester 12 14 Weather Conditions ....... Engine ............ Transaxle ................... Storage ...................... Operation ................... Operating/Tractor and Mower Speed ...................... Starting the Engine ............ 16 15 23 26 11-14 t3 14 12 • Repair and Adjustments ....... Attachment Lift Spring ......... Blade Drive Belt ............. Blade ..................... Carburetor ................. Electric Clutch .............. Fuse ...................... Hood Removal .............. Motion Drive Belt ............ Motion Drive Belt Replacement Mower Front-to-Rear .......... Mower Side-to-Side ........... Mower Removal ............. Throttle Control Cable ........ Transaxle Oil Level ............ Safety Rules .................... Seat ......................... 1,9-26 25 25 26 20 21 23 23 21 21 24 24 23 20 23 2 7 Service Record ................. Slope Guide Sheet ............. 28 51 Spark Plugs ................... Speed Control Chart ............ Starting the Engine .............. Steering Wheel .................. Stopping the Tractor ......... Storage ..................... 19 14 12 8 12 26 T ¸ Throttle Control Cable Adjustment Tires ....................... Transaxle Oil Level ............ Trouble Shooting Chart ......... 20 17 23 27 W Warranty ..................... Wiling (Schematic) .............. 3 29 A SSEMBL Y Know Your Tractor READ THIS OWNER'S MANUAL BEFORE OPERATING YOUR GARDEN TRACTOR. If you understand the machine and its operation, you will achieve efficient and peak performance. While reading the manual, compare the illustrations with your Garden Tractor to familiarize yourself with the location of various controls and adjustments. Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Garden Tractor and to prevent injury to yourself and others. Be sure to pay strict attention to all notes and cautions; they are included for your safety. Save this manual for future reference. Unpacking 1, Instructions 3. Remove. box from carton. The box contains the/terns shown below. Cut down four corners of the carton with a utility knife and fold down sides. Remove mower deck from skid. 4. 5. Oisengage Parking Brake. Carefully guide the tractor 2. backwards The operation of any tractor can result in foreign objects thrown i#to the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields before starting your tractor and while mowing. We recommend Wide Vision Safety Mask for over the spectacles or standard safety glasses, available at Sears Retail or Catalog Stores. off the skid. Parts Bag Contents Not Shown "¢_l_llwJlll (2) Battery Carriage Bolts - 1/4 Full Size: K ' ' - 20 x 7 - 1/2 C. Terminal Guard (2) Keys 15 0 Slope Instruction Sheet BA T FERY CAPS & iNSTRUCTIONS e. a, b. c. seat steering battery wheel d. battery acid e. owner's manual f. parts ba9 V-Belt Steering Wheel Cap ASSEMBL Y A SSEMBL Y LOCA "lION PARTS BAG CONTENTS SHOWN FULL SIZE BA TTERY (2) Lockwasher, (2) Hex Bolt, BATTERY TERMINALS 1/4 Int/Ext I/4-20x (2) Wing Nut - 1/4 - 20 3/4 © (2) Lockwasher Tooth (2) Washer 9/32 x 5/8 x 16 Ga. Q (2) Hex Nut, 1/4 1/4 - 20 SUSPENSION ARMS (4) Spring Retainer (4) Washer 17/32x 1 - !/16x 13 Ga. SEA T (I) Hex Bolt, 1/2 - 13 x I Grade 5 (J) Lockwasher 1/2 (1) Washer 17/32 x I-3/16 x 12 Ga. (1) Shoulder Bolt 5/16 - 18 (1) Washer 15/32x i x 16 Ga. To assemble II (2) and adjust 7/!6- (1) 3/4"" (!) 9/16"" your wrenches wrench wrenches tractor (2) you ASSEIVIBL Y wil! need: 1/2" wrenches Tire Pressure Screwdriver Utility Knife d, Gauge To adjust" Raise seat to desired securely. NOTE: RIGHT HAND IR.H.)AND LEFT HAND (L.H.)ARE DETERMINED FROM OPERATOR'S POSITION WHILE SEATED ON THE TRACTOR. WEAR Place seat in operating position. Sit on the seat and press clutch/brake pedal all the way down. if oper atlng position is not comfortable, adjust seat seat. Loosen adjustment bolt position, Tl_qhten adjustment EYE AND FACE SHIELD. MEDIATELY IF ACCIDENTALLY IN CONWASH HANDS OR CLOTHING IMTACT WITH ELECTROLYTE. DO NOT SMOKE, FUMES FROM CHARGED ELECTROLYTE ARE EXPLOSIVE. VENT CAP CUT AWAY VIEW LIQUID LEVEL BATTERY TUBE NOTE: THIS TRACTOR IS EQUIPPED WITH AN OPERATOR PRESENCE SENSING SWITCH, ANY ATTEMPT BY THE OPERATOR TO LEAVE THE SEAT WITH THE ENGINE RUNNING AND ATTACHMENT CLUTCH ENGAGED WILL SHUT OFF THE ENGINE. 1. Slide belt BATTERY CELL Prepare Battery FIGURE 1 READ INSTRUCTIONS INCLUDED WITH THE BATTERYVENT CAPS FOUND IN BAG OF PARTS. ALWAYS WEAR GLOVES. CLOTHING AND GOGGLES TO PROTECT YOUR HANDS, SKIN AND EYES. a. b. c. d. e, 2. Fill and charge battery (before installing). NOTE: SEE DETAILED INSTRUCTIONS PACKAGED WITH BATTERY VENT CAPS IN BAG OF PARTS. Fill battery with electrolyte to bottoms of tubes in cells (Fig. 1). NOTE: DO NOT OVERFILL. OVERFILLING WILL RESULT IN DAMAGE TO TRACTOR. Check level of electrolyte after 30 minutes. Add additional electrolyte if necessary. NOTE: TIGHTEN VENT CAPS SECURELY. Charge battery at a rate of six amperes for one hour. Neutralize excess electrolyte for disposal by adding it to four inches of water in a five gallon plastic container. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming. Install Seat Seat position should be adjusted forward or backward so that the operator can comfortably reach Clutch/Brake Pedal and safely operate the tractor (Fig 2). a. b. c. Place seat on seat pan. Screw hex head bolt, lockwasher and flat washer into seat (Fig 2). Screw shoulder bolt and flat washer into seat (Fig 2), Hex bolt, shoulder bolt and washers found in bag of parts (shown full size page 5), Tighten shoulder bolt and flat washer usmg a 1/2"" wrench. Tighten hex bolt (adjustment bolt), /ockwasher and flat washer using a 3/4"" wrench. SEAT PAN SHOULDER BOLT ADJUSTMENT BOLT i FUEL TANK CAP ! / / CLUTCH/BRAKE ( PEDAL FIGURE THE MACHINE SCREW-LOCKWASHERFLAT WASHER MUST BE TIGHTENED CURELY TO PREVENT MOVEMENT SEAT. SEOF 2 ASSEMBL Y 3. Install NOTE: STEERING WHEEL CAP Steering POSITION Wheel FRONT WHEELS FORWARD, a. Use a 9/16" wrench to remove hex bolt, Iockwasher and 2-3/8" diameter washer (shown full size below) from steering shaft (Fig, 3) b. Position c. Secure steering wheel hex bolt, Iockwasher washer (Fig. 3). HEX BOLT LOCKWASHER 2 - 318" DIA. WASHER STEERING --- FIGURE WHEEL STEERING WHEEL ADAPTER STEERING SHAFT 3 HOOD BATTERY COMPARTMENT steering wheel over steering adaptor. to steering shaft using and 2=3/8"" diameter d. Snap steering wheel cap in place on steering wheel. Steering wheel cap found in bag of parts. 4. Check Tires Reduce tire.pressure to 14 PSI in front and 10 PSI in rear tires, (Tires were overinflated for shipping purposes). GRILL DO NOT SHORT BATTERY TERMINALS. FIGURE 4 BEFORE INSTALLING BATTERY, REMOVE METAL BRACELETS, WRISTWATCH BANDS, RINGS, ETC. NUT ER WASHER 5. Install Battery a. Remove hood - See page 23. b. Remove tape from plastic tray. Make sure drain tube (Fig. 5) is fastened to drain hole in battery tray and battery tray is positioned in hole of battery support. LOCKWASHER HEX BOLTS BLACK (NEGATIVE) CABLE FIGURE 5 DRAIN TUBE c . Place battery in plastic tray (Battery front of tractor)(Fig. 5). terminals to NECTED FIRST TO PREVENT SPARKS POSITIVE TERMINAL GROUNDING. MUST BE CONFROM ACCIDENTAL d, e, Connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, Iockwasher and hex nut (shown full size on page 6) found in bag of parts (Fig. 6). Tighten securely, with two 7/16" wrenches. Connect BLACK ground cable to negative (-) battery terminal with remaining hex bolt, flat washer, Iockwasher and hex nut (shown full size on page 5) found in bag of parts (Fig. 6). Tighten securely. ASSEMBL Y 1 INT./EXT. LOCKWASHER WING NUT / WING NUT ,,_ INT./EXT. \ LOCKWASHER ),L ACCESS DOOR ,L GUARD NOTE: IF YOU HAVE A WEAK BATTERY, SEE "STARTING YOUR TRACTOR WITH AWEAK BATTERY" PAGE 19. f. TERMINAL ACCESS DOOR Using the square hole on one side of the battery support (Fig. 6) insert one battery bolt, head of bolt down. Fasten the battery bolt to the terminal guard using int./ext. Iockwasher and wing nut as shown in Fig. 6. BOLT BATTERY SUPPORT FIGURE g° Assemble the remaining battery bolt to other side of battery support and fasten terminal guard to it with remaining int./ext. Iockwasher and wing nut. Tighten wing nuts securely by hand (Fig. 6). 6 ATTACHMENT LIFT LEVER "HIGHEST'" POSITION HEIGHT ADJUSTMENT KNOB r i_ ATTACHMENT LIFT LEVER "'LOWEST'" POSITION .... 0 ARM h. Remove Plastic on tractor hood y and close RELEASE NOTE: USE TERMINAL ACCESS DOORS (FIG. 6) FOR: 1 INSPECTION FOR SECURE CONNECTIONS (TIGHTEN HARDWARE) 2 INSPECTION FOR CORROSION 3 TESTING BATTERY 4 JUMPING (IF REQUIRED) 5 CHARGING (IF REQUIRED) FRONT SUSPENSION BRACKET FIGURE 7 RETAINER SPRING KEEP TERMINAL ACCESS DOORS CLOSED WHEN NOT IN USE. DO NOT START ENGINE UNTIL MOWER SUSPENSION BRACKET HAS BEEN RELEASED. SEE MOWER DRIVE BELT INSTALLATION, PAGE 10. BRACKET SUSPENSION ARM LIFT LINK STUD RETAINER SPRING FIGURE 9 8 A Y 6. MOWER DRIVE BELT PRIMARY MANDREL Mower a. b . c. FRONT SUSPENSION BRACKET d. e. f. g. h. FIGURE 9 WHEEL GAUGE/ BAR I. GAUGE WHEEL 7. \ Installation Remove band from mower suspension bracket. Remove banding from suspension arms (Fig. 7), Slide mower under tractor, deflector to R.H. side. Slide front suspension brackets into mower brackets. Retain with release pins (Fig. 7). Turn depth adjustment knob counterclockwise ( _ ) until it stops. Push attachment lift lever forward to lower mower to ground (page 11), Slide studs through lift links on both sides of tractor (Fig. 8). Retain with washers and retainer springs found in bag of parts. Place the suspension arms on brackets on both sides of frame (Fig. 8). Retain with washers and retainer springs found in bag of parts, Turn height adjustment knob (Fig. 7) clockwise ( _ ) to remove slack from mower suspension. Roll drive belt over primary mandrel (Fig. 9). Mower Drive Belt Installation BRACKET a. b. FIGURE 10/I Remove hood and grill (See page 23). Place mower drive belt over clutch pulley, and under idler pulley and tension pulley (Fig, 11). NOTE: PULL LEVER UP TO SWING TENSION PULLEY FOR BELT CLEARANCE. Make sure narrow "'V'" side of belt is engaged in each pulley. c . Putl mower drive belt over front mower suspension bracket (Fig. 9). d. Replace hood and grill. _CLEVIS PIN CLUTCH PULLEY 8. MOWER DRIVE BELT a. b. c. d. IDLER LEVER Mower TENSION PULLEY e. _GURE f. 11 9. Drive Belt Adjustment Lower mower using attachment lift lever. If dimension "A'" on idler bracket assembly measures !/4"" or less, mower drive belt must be adjusted (Fig. 1 I-Inset). Disengage attachment clutch switch. Using two 9/16" wrenches, remove bolt, (2) washers, Iockwasher and nut from idler pulley (Fig. 1 l-Inset) (original position). Place v-belt and idler pulley in "'NEW" pulley position (Fig. 1 I-Inset). Replace bolt, (2) washers, Iockwasher and nut, Tighten securely. Check v-belt for proper installation on all pulley grooves. Check the Cutting Level The blade housing was set at the factory to cut level. After mowing a short distance, look at the area that was cut. If the blade housing cuts uneven; see the instructions on "'Side-to-Side And Front-to Rear Mower Adjustment" (page 24)". 10. Final Assembly a. b. IDLER BRACKET c. PULL FORWARD TO LOOSEN BELT FOR EASIER BELT INSTALLATION !O Make sure all fasteners are tight. Read and follow the operation instructions (page 1 !). Know the location and purpose of all controls. Check oil and gasoline before starting the tractor. OPERA TION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL BEFORE OPERATING YOUR GARDEN TRACTOR. If you understand the machine and its operation, you will achieve efficient and peak performance. While reading the manual, compare the illustrations with you Garden Tractor to familiarize yourself with the location of various controls and adjustments. Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Garden Tractor and to prevent injury to yourself and others. Be sure to pay strict attention to all notes and cautions; they are included for your safety. Save this manual for future reference. Light Arnmeter Switch A ttachment Clutch Switch Attachment Lift Lever Clutch/Brake Pedal .Choke ,ttle Height Adjustment Knob Gear Shift Parking Lever ATTACHMENT up to engage tion as the CLUTCH attachment. clutch SWITCH: Pull There be an engine will switch out engages. To start a cold engine, pull choke out to engage. LIGHT Place key in ignition SWITCH: Turns on and off PARKING BRAKE LOCK: To set the the clutch/brake pedal completely parking brake lever in "Engaged" pressure from pedal. Clutch/brake brake position. HEIGHT ADJUSTMENT KNOB: Use the height adjustment knob to adjust the mower height. With attachment lift lever in the full "'UP" position, turn clockwise ( F_.) to raise mower and counterclockwise (/f_) to lower mower. GEARSHIFT: Press the clutch/brake pedal down and move gear shift lever to desired speed. Lever AMMETER: Each time you start your tractor, check your ammeter. The needle should move towards the (+) charging mark indicating the battery is being charged as you operate the tractor. The headlights will not show a discharge on the ammeter because they are not connected to the battery (they have their own electrical source). and hesita- CLUTCH/BRAKE PEDAL: The pedal has 2 functions: a clutch and a brake. To engage push the pedal completely down. IGNITION: start. Brake ,ge Shift A TTACHMENT LIFT LEVER: Use the attachment lift lever to raise and lower the attachment mounted to your tractor. Move the lift lever forward to lower attachment. CHOKE: Control the headlights. parking brake, push forward. Place the position and release pedal will remain in RANGE SHIFT LEVER: The Hi-Lo range shift lever gives you the versatility of 6 speed selections: Lo 1, 2, 3, and Hil, 2,3. firmly and turn to the right THROTTLE CONTROL: Use the throttle control crease or decrease the speed of the engine. to 11 to in- OPERA TI ON 1. Stopping Your Tractor NOTE: REMOVE KEY WHEN LEAVING PREVENT UNAUTHORIZED USE. a. b. c. d. e. f. TRACTOR TO Push clutch/brake pedal into full "'BRAKE'" position. Place parking brake in "ENGAGED" position and release pressure from clutch/brake. Pedal should remain in "BRAKE" position. NOTE: MAKE SURE PARKING BRAKE WILL HOLD TRACTOR SECURE. Move gear shift lever to "NEUTRAL" position. Place attachment clutch switch in "DISENGAGED" position. Move throttle control to "'S'" (slow) position. Turn ignition key to "OFF" position. Never use choke to stop engine. DIPSTICK 2. ENGINE Starting The Engine FIGURE 12 PAP, SEAT YOURTRACTORIN LARGE, OPEN AREA. LEARN TO START, ASTOP AND REVERSE _ NOTE: THIS TRACTOR IS EQUIPPED WITH INTERLOCK SWITCHES TO PREVENT STARTING OF THE TRACTOR ENGINE WHILE THE ATTACHMENT CLUTCH OR THE CLUTCH/BRAKE PEDAL IS ENGAGED. IMMEDIATELY REPLACE SWITCHES THAT ARE NOT IN PROPER WORKING ORDER. DO NOT ATTEMPT TO DEFEAT THE PURPOSE OF THESE SWITCHES. \ a. This engine has been shipped filled with summer weight oil (for cold weather operation see Chart page 16). Check engine oil level with tractor on level ground. Wipe dipstick (Fig. !2) clean, screw it in tight for a few seconds, remove and read oil level. If necessary, add oil until "FULL'" mark is reached. / CLUTCH FIGURE BRAKE PEDAL 13 A AO.M.NT CAUTION: CLUTCH SWI;CH ,O.,T.O. ,- "-L. !/"°_d_ V/ T.ROTTLE CONTROL LOWE%. Z_--J c.oK. ADJUSTMENT \"S_,,_r_r ..... -_------_)..Jl N.F ,_//X_ ",_,_;._ / _' ___ / GEAR FIGURE 14 TO AVOID ENGINE PROBLEMS, THE FUEL SYSTEM SHOULD BE EMPTIED BEFORE STORAGE FOR 30 DAYS OR LONGER. DRAIN THE GAS TANK, START THE ENGINE AND LET IT RUN UNTIL THE FUEL LINES AND CARBURETOR ARE EMPTY. USE FRESH FUEL NEXT SEASON. SEE STORAGE INSTRUCTIONS FOR ADDITIONAL INFORMATION. (PAG E 26). ..... ,'_ "\, \_ _ PARKING BRAKE s HIFT \ EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. LEVER NEVER USE ENGINE OR CARBURETOR CLEANER PRODUCTS IN THE FUEL TANK OR PERMANENT DAMAGE MAY OCCUR. SHIFT CONTROLLEVER 12 TION b. Fill fuel tank (Fig. 13). Use fresh, clean, regular unleaded automotive gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Capacity is 3- 1/2 gallons, c. Place attachment clutch switch in "'DISENGAGED" position, d. Push clutch/brake pedal fully into brake position, e. Place gear shift tion (Fig. 14). start posi- f . Place range shift lever in "N'" neutral position 14). (Fig. g. Pull choke h . Move lever in "'N'" neutral, out (Fig. throttle control to middle position DEPTH After ATTACHMENT LIFT LEVER in. The first time you start the engine, it will take extra cranking time to move fuel from tank to engine. NOTE: ALLOW ENGINE TO WARM UP FOR A FEW MINUTES BEFORE ENGAGING CLUTCH/BRAKE PEDAL OR ATTACHMENT CLUTCH SWITCH. k. _: RETAINER SPRING When restarting a warm engine, move throttle control midway between "'S'" (slow) and "'F'" (fast) position. Choke may not have to be used. CLEVIS PIN GAUGE 3. I ,_ 7 . 2. 3. 4. 5. 6. 7. 8. 9. 10. lf. PLUNGER (Fig, 14). j. push choke DO NOT ADD ADDITIONAL WEIGHT TO THE TRACTOR OTHER THAN THE OPTIONAL WHEEL WEIGHTS. EXCESSIVE WEIGHT MAY OVERLOAD AND DAMAGE THE TRANSMISSION. ADJUSTMENT KNOB Turn ignition to "START" position until engine starts (Fig. 14). NOTE: DO NOT RUN STARTER CONTINUOUSLY FOR MORE THAN FIFTEEN SECONDS PER MINUTE. If engine does not start after several attempts, move throttle control to "'F'" (fast) position, wait a few minutes and try again. is warm, IMPORTANT: 14), i. engine THE DEFLECTOR IN PLACE. DO NOT OPERATE SHIELD THE MOWER WITHOUT MOWER OR REMOVE FRONT BEFORE DRIVING THE(FIG. TRACTOR, SUSPENSION ARM 8,. MOWER INSTALL WHEEL Operating FIGURE 15 _-- Your Tractor and Mower NOTE: THIS TRACTOR IS EQUIPPED WITH AN OPERATOR PRESENCE SENSING SWITCH. ANY ATTEMPT BY THE OPERATOR TO LEAVE THE SEAT WITH THE ENGINE RUNNING AND THE ATTACHMENT CLUTCH ENGAGED WILL SHUT OFF THE ENGINE. TO CAUTION AVOID INJURY Read owner's manual. Know location and function of all controls. Keep guards, safety shield and switches in place and working. Remove objects that can be thrown by blades. Do not mow when children and others are around. Never carry children or passengers. Always look behind machine before backing. Do not mow where machine can tip or slip. If machine stops going uphill, stop blades and back slowly down. Be sure blades end engine have stopped before placing hands or feet near the blades. Remove key when leaving machine. BEFORE READ THEOPERATING "SAFETY YOUR MOWER. RULES" CAREFULLY Use the height adjustment knob (Fig. 14) to adjust mower height. With the attachment lift lever in the full "'UP" position, turn height adjustment knob clockwise ("-_) to raise cutting height and counterclockwise (_-_) to lower cutting height. Lower attachment lift lever to check adjustment. a. b. c. ii-,llli.i NEVER PLACE YOUR HANDS OR FEET IN OR UNDER ANY POWERED ATTACHMENT OR NEAR ANY MOVING PART WHILE TRACTOR OR ANY POWERED ATTACHMENT IS RUNNING. d. e. DO NOT OPERATE THE MOWER WITHOUT THE DEFLECTOR SHIELD IN PLACE, g. f. 13 To adjust gauge wheels (Fig. 15) lower attachment lift lever, Remove retainer spring and clevis pin from gauge wheels. Move gauge wheels to the adjustment hole that will provide the desired cut. Replace retainer spring and clevis pin. Move attachment lift lever to its full "'UP" position. With engine running and warm, place throttle control midway between "S'" (slow) and "'F'" (fast) position (Fig. 14). To engage mower pull attachment clutch switch (Fig. 14) out and up. OPERA TiON FUNCTION C I GEARSHIFT Normal Mowing 2H* Heavy Mowing 1H Snow THROTTLE or 3L* or 2L Removal 1L Tilling Plowing 1L Dozing 1L Grading 2L Transport 3H h . Move range shift lever to "'LO'" (low) postion (Fig. 14). i. Move gear shift lever to desired gear (Fig. 14). j. Use attachment rift lever to lower mower into cutting position. k. Release clutch/brake pedal SLOWLY to start movement. I. Start mowing at slow and increase ground speed by increasing throttle as conditions will permit. NOTE: BRING TRACTOR SHIFTING GEARS. 5. 16 * BE USED THE a. Use the runner on the R.H. side as a guide; the blade cuts approximately an inch outside the runner (Fig. 17). b. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. c. When mowing large areas (Fig. 18), start by turning to the right so that the clippings will be discharged away from shrubs, fences, driveways, etc. After two or three rounds, mow in the opposite direction making left hand turns until finished. d. If grass is extremely tall, it should be mowed twice. The first time cut relatively high. The second time to the desired height. e. The left hand side of mower should be used for trimming. Indicates Range Shift Lever position: "H" for High. "L" for low RUNNER 5. Li Operating a. DISCHARGE The Tractor Choose the lowest down hills. On Hills gear BEFORE starting up or GUARD DO NOT DRIVE UP OR DOWN HILLS WITH SLOPES GREATER THAN 15 ° AND DO NOT DRIVE ACROSS ANY SLOPE, REFER TO PAGE 51. 17 b. Avoid stopping or shifting on hills. c . If slowing is necessary, move throttle to middle position. ..... ' WITH READ THE "SAFETY RULES" CAREFULLY BEFORE OPERATING YOUR MOWER. REFER TO PAGE 2. R.H. _GURE STOP BEFORE Tips NOTE: TIRE CHAINS CANNOT MOWER HOUSING ATTACHED MID THROTTLE SLOW-FAST FIGURE Mowing TO COMPLETE _, control lever LEAVE ENOUGH ROOM WHEN STOPPING AND STARTING TO ALLOW SLIGHT TRACTOR ROLL DOWNHILL AS CLUTCH/BRAKE PEDAL MOVES THROUGH CLUTCH POSITION. !t! ,lil Jj d. FIGURE 18 14 If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. I I e. To restart your tractor, make sure tractor is in 1st gear and that you have allowed room to roll slightly downhill. Disengage parking brake and release clutch/brake pedal SLOWLY to start tractor forward movement. f. Make all turns MAINTENANCE slowly. \ To keep your tractor running better, longer, perform necessary service using the following maintenance schedule: BEFORE MAKING ANY INSPECTION, ADJUSTMENT OR REPAIR: (FIG. 19): 1. PUSH TRACTOR CLUTCH/BRAKE PEDAL COMPLETELY INTO BRAKE POSITION. 2. MOVE GEAR SHIFT CONTROL LEVER TO NEUTRAL POSTION. 3. PLACE PARKING BRAKE IN "ENGAGED" POSITION :AND REMOVE FOOT FROM PEDAL, 4. TURN OFF ATTACHMENT L,H. SIDE PANEL_ FIGURE 19 5. CLUTCH SHUT OFFSWITCH. THE ENGINE. 6. MAKE ABSOLUTELY SURE THE BLADES AND ALL MOVING PARTS HAVE COMPLETELY STOPPED. 7. DISCONNECT THE SPARK PLUG WIRES FROM THE SPARK PLUGS AND KEEP WIRES AWAY FROM THE SPARK PLUGS TO PREVENT INJURY FROM ACCIDENTAL STARTING. BE CAREFUL TO AVOID TOUCHING HOT ENGINE OR MUFFLER COMPONENTS. With Every Make sure all nuts on bolts are tight and cotter and retainer springs are secure. 2. Observe all safety (Two L.H. SIDE . .... _ pins precautions. 3. Keep tractor _vell lubricated 2 Hours OIL DIPSTICK AND FILL TUBE Mowing I. First ENGINE (refer to page !8). Mowings) t 1. Change Engine Oil Changing off after the first two hours (or two mowings) will help eliminate break-in residue which might be damaging to your engine. NOTE: BE CAREFUL NOT TO ALLOW DIRT TO ENTER THE ENGINE WHEN CHANGING OIL. FIGURE a. Drain oil with engine warm. b. Remove hood and grill (see page 23). c. Loosen oil drain wing nut (Fig. 20 - Inset). Catch oil in a suitable container. d. Tighten oil drain wing nut after all oil has been removed from engine. e. Refill engine oil. Refill capacity is 3 pints. NOTE: DO NOT OVERFILL. f. Replace dipstick. 15 20 MAINTENANCE Recommended SAE Viscosity Grades Determine temperature expected before next oft change. All oft must meet A.P.I. service classification SD, SE or SF. SHIFT COVER _20 o 0o 32 ° 60 ° 80 ° 100 ° 30 or lOW-30 I \ _;_ IF] Capacity is 3pints. NOTE: DO NOT OVERFILL. Dipstick assembly must be securely tightened into tube at all times when engine is operating. IMPORTANT: f FIGURE 21 Replace Every 1. G " dipstick. 5 Hours Check Engine NOTE: D TO AVOID DAMAGE TO THE STAR"rING SYSTEM, USE SAE 5W30 OIL WHEN THE TEMPERATURE FALLS BELOW 32 ° . E (l_ve Mowings) Oil Level DO NOT CHECK ENGINE WITH ENGINE RUNNING. OIL LEVEL Several minutes after stopping engine, check engine oft level with tractor on level ground. Wipe dipstick (Fig. 20) clean, screw ff down tight for a few seconds, remove and read oft level. If necessary, add oil until "FULL" mark is reached. NOTE: DO NOT OVERFILL. Every FIGURE 22 25 Hours (Operating in dusty (Twice conditions a Mowing may require Season) more frequent servicing.) 1. Brake I IF TRACTOR REQUIRES MORE THAN SIX FEET STOPPING DISTANCE IN HIGHEST GEAR ON A LEVEL DRY CONCRETE OR PAVED SURFACE THEN BRAKE MUST BE ADJUSTED. i CENTER _ HOLE a . Remove (4) hex washer head tapping screws from shift cover plate (Fig. 21), located on top of tractor frame. Remove the cover plate. ,,,oE) \ i FIGURE Adjustment b. Loosen jam nut (G) on brake rod (B) at clevis (c) (Fig. 22). If you find it difficult to loosen jam nut (G), remove cover plate in L.H. frame raft. I i c. Rotate brake rod (B) counterclockwise (,#-_) turning brake rod out of clevis (C) four to six turns. 23 d. Start tractor position. with tramsmission e . Depress clutch/brake stops moving. 16 in "N'" pedal to the point (neutral) where belt MAINTENANCE f . Engage parking brake to hold clutch/brake pedal in position. If belt begins to move after engaging parking brake, depress clutch/brake pedal to next notch on parking brak e. VENT CUT AWAY VIEW g. Shut engine off. Rotate brake rod (B) clockwise (f-_) by hand, turning brake rod into clevis (C), until tight. Tighten jam nut (G) on brake rod. (B) at clevis (C) (Fig. 22). CAP LIQUID LEVEL BATTERY h. Reinstall shift cover plate and four (4) mounting screws. Replace cover plate if removed in step b. 2. BATTERY CELL Tire Care Maintain tire pressure at 10 PSI, 3. in front at 14 PSI and rear tires FIGURE Blade Care For best results mower blades must be kept sharp. The blades can be sharpened with a few strokes of a file or COVER on a grinding wheel. We suggest they be sharpened after every 25 hours of mowing, Do not attempt to sharpen while on mower. a. b, _= Every CARTRIDGE PLATE When grinding, care should be taken to maintain blade balance and the blade should be checked for proper balance before reinstallation on mower. Unbalanced or bent blade will cause excessive vibration when running and eventual damage to mower or engine. Replace bent or damaged blades. 50 Hours (Operating servicing) Check a. NUT WASHER PAPER CARTRIDGE OIL FOAM PRE-CLEANER To check blade balance, drive a nail into a beam or wall. Leave about one inch of the straight nail exposed. Place center hole of clean blade over the head of the nail (Fig. 23). NOTE: CENTER HOLE OF BLADE ON NAIL. IF BLADE IS PROPE[RLY BALANCED, BLADE SHOULD REMAIN IN POSITION SHOWN iN FIG. 23. IF EITHER END OF THE BLADE MOVES DOWNWARD, BLADE IS NOT BALANCED, SHARPEN THE HEAVY END UNTIL THE BLADE IS BALANCED. 1. 24 (Once a Mowing in dusty conditions may require BODY FIGURE 2, 25 Clean Air Filter a. Unscrew knob (Fig. 25) to remove cover. b. Remove nut and washer to remove cartridge plate, paper cartridge and oil foam pre-cleaner. c. Wash foam pre-cleaner in detergent d. Rinse, squeeze throughly. than twist) Season) more frequent and water. Battery Electrolyte solution level in each battery cell should be even with bottoms of tubes in cells (Fig. 24). Add only distilled water if necessary, NO-FE: DO NOT OVERFILL, DO NOT ADD ACID. b . Keep battery 18. and terminals e. Keep battery bolts d. Keep vent caps caps open. allow Lightly coat with S.A.E. 30engine saturate. Squeeze in a rag or towel evenly and remove excess. to dry oil. Donot to distribute clean. Refer to page f. c. (rather Check dirty. paper cartridge. Replace if excessively tight. g. tight and small vent holes in 17 Reassemble paper cartridge and re-position on tractor. NOTE: NEVER RUN ENGINE WITH AIR FILTER REMOVED AS DIRT (DUST) WILL DAMAGE THE ENGINE. MAINTENANCE 3. Clean Battery and 4. Terminals Corrosion and dirt on the battery and terminals cause the battery to "leak" power and hinders the operation of the charger. a. Remove terminal guard. c. Remove the battery from the tractor and wash with four tablespoons of baking soda to one gallon of water. NOTE: BE CAREFUL NOT TO GET THE SODA SOLUTION INTO THE CELLS. Clean terminals until d. a. b. c. d. e. bright. with plain water, dry Lubricate Pivot Points Place several drops of S.A.E. 30 oil at points move against each other, especially: and cable ends with a wire brush Rinse the battery reinstall on tractor. Engine Oil The best time to drain engine oil is at the end of a day's operation when all dirt and foreign materials are suspended in the hot oil. Refer to page t 5. 5. b. Change and where parts Front Axle Pivot Hood Hinges Foot Pedal Shaft (both ends) Lift Shaft (both ends) Sector gear end pivot points e . Replace cables and terminal guard. Refer to page 8. Lubrication Chart i_ SPINDLE @ SPINDLE BEARINGS @WHEEL _ BEARINGS--_ ENGINE BOTH FOOT ENDS PEDAL OF (SC, SD OR SE) OIL CHASSIS GREASE SEARS PART NO. _ (_ SECTOR --BOTH SAE 30 MOTOR GEAR ENDS LIFT SHAFT@ TRANSAXLE (CHECK LEVEL 2557R FILL REFER TO ENGINE OIL SPEC'S. (UNDER INITAL PREPARATION IN OWNERS MANUAL) CHASSIS GREASE WITH BRUSH 18 @ WHEEL PLUG) @ AT REAR 6. MAIIVTENANCE Clean Air Screen Air screen (Fig. 26) must allow free-flow of air to prevent engine damage from overheating, Clean with a wire brush or compressed air to remove dirt, stubborn dried gum and fibers. 7. .,_ HEAT SHIELD Clean Front Grill Brush debris from front grill to allow free-flow preventing engine damage from overheating. 8. Lubricate Steering and Front MUFFLER ENGINE COOLING FINS of air, i._L Wheels There are four grease fittings on your tractor (Fig. 27). Using a grease gun, give each grease fitting two shots of chassis grease (available through your Sears Service Center). Sears Part No. 2557R. 9. AIR SCREEN AIR GUIDE COVER Figure 26 Check Muffler Inspect and replace corroded muffler a fire hazard and/or engine damage. EVERY 100 HOURS (Every as it could create Two Years) I ,,,¢_-, _ _1= I VENT ANY ACCIDENTAL STARTING BEFORE MAK-_ ING INSPECTION, ADJUSTMENT O1_ DISCONNECT SPARK PLUG WIRES TO PRE4 REPAIR (EXCEPT CARBURETOR). | _-. / 1. Replace Spark "" .s.,r%_ ."E-%A-T3_ __ Replace spark plugs at the beginning of each season or every 1O0 hours, whichever comes first. Gap should be set at 0.030 inch (Fig. 28). 2. _'_:_=m_'ll / Plugs ,,_-L:_I! IN AREA OF SECTOR ._"_ II |_.__.- AXLE F F.ONT SPINDLE _FIi] k_LEFT _R'GHT_ P'_'I y___ _ FRONT WHEEL Replace Air Filter Paper Cartridge Refer to page 7 7. FIGURE 27 REPAIR AND 1. Starting Your Tractor with a Weak ADJUSTMENT Battery If your battery is too low to start the engine, it should be recharged, If "'jumper cables" are used for emergency starting follow this procedure: ,030" FEELER GAUGE NOTE: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM, THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATWE GROUNDED SYSTEM. LEAD-ACID BATTERIES GENERATE PLUG FIGURE EXPLOSIVE MATERIALS AWAY FROM AND BATTERIES, GASES. KEEP SPARKS, FLAME SMOKING ALWAYS WEAR EYE PROTECTION AROUND BATTERY. 19 28 REPAIR AND ADJUSTMENT a. NEGATIVE (BLACK CABLE) TERMINAL Connect each end of the RED cable to the POSITIVE (+) terminals of each battery (taking care not to short against chassis). (Fig. 29). Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. Connect the other end of the cable to L.H. side penel bolt (Fig. 19). NOTE: KEEPAWAY FROM GAS TANK AND BATTERY. Disconnect cables in reverse order: 1. L.H. Side Panel Bolt (Fig. 19), 2. Negative Terminal of fully' charged Battery 3. Postive Terminals b, c. d. BATTERY CAUTION: 2. POSITIVE IRED CABLE) TERMINAL FIGURE DO NOT USE YOUR BATTERY START OTHER VEHICLES. THROTTLE CONTROL CABLE TO ADJUSTMENTS Never attempt to change maximum engine speed. This is preset at the factory (3400 .*_ 100RPM) and should only be change by a qualified service technician who has the necessary equipment. a Remove hood, page 23. b. Loosen casing clamp screw until throttle cable is free to move c Move throttle control (on the dash board) to "Fast" 29 posLhon Pu!l throttle quartercircei d cable tight tantil swivel _s agapnst side of Fig. 30 Retighten casing clamp screw. REFER TO PAGE 12. 3 CARBURETOR NOTE: throttle when Air running ENGINE", carburetor adjustments in fuel, mixture a mixture Gently cable turn idle closes . CAUTION: making must any ad- be asserobied may Valvernay be required temperature as follows: valve and to clockwise then Start engine and allow final adiustments with ed in. c Move to cornpen or altitude. Adjust ("-_) Fig counterclockwise be damaged b. throttle before cleaner engbne. sate for differences the carburetor fuel until it iust 1 1/2 turns FIGURE 30 control to carburetor carDuretor Minor THE ADJUSTMENT Adiust lustment "STARTING if turned in too to warm for five minutes. engine runnbng and choke control lever (on 31 (_'-'_) dashboard) to far Make pushslow posit_on. d, Hold governor control lever against and adjust idle speed screw to obtain Fig, e 31. While stop, (lean still holding the governor turn idle mixture valve mixture) Turn idle mixture rich and lean. g. Adjust f. RPM, Move engine "SLOW" FIGURE 31 20 until f. the wi!l speed vatve idle ReFease throttle If engine proximately URE idle speed screw, 1200 to1400 RPM. speed governor control hesitates 1/8 control slowly just back starts to the screw lever against id)e clockwise !r-_) to slow. midpoint to obtain control lever. (on the dashboard) between 900 to to 1200 "FAST". or dies. turn idle mixture valve apturn counterclockwise (-J'_"_) until accelerate to "FAST", as throttle control is moved from AND ADJUSTII4ENT 4. Electric Clutch Adjustment The electric clutch (Fig. 32) should provide years of service. The clutch incorporates a built-in brake that stops the pulley almost immediately. Eventually, the internal brake will wear so the mower blades will not stop as recommended, Adjustment must be made by a Sears Service Technician. 5. Motion ELECTRIC Drive Belt Ren_oval The belt on this tractor is special for this application. Always replace with the Sears belt number in the parts ![st. It is not necessary to remove mower. a. b, c. d. e, f, g, 6. Raise hood and disconnect negative ground battery cable. Set parking brake (to get belt slack). Loosen (do not remove) two engine pulley belt guide bolts and swivel R,H. side of belt guide up. Tighten L.H. bolt to hold belt guide in position (Fig. 33). Roll belt off engine pulley, Roll belt off "'V'" idler, flat idler and adjustable idler pulleys (Fig. 34). Pull belt off clutch pulley - between pulley and frame. Loosen nut "'A'" on R.H. outside of frame (Fig. 35), Motion FIGURE 32 LOOSENBO'T---1111 , Drive Belt Replacement NOTE: THERE IS A BELT iNSTALLATION L.H. FOOTREST. PULLEY DECAL UNDER _ -- FIGURE a. Push belt down from engine pulley area. Place back (flat) side of belt on flat idler. (Flat idler is next to frame). b. Place belt on adjustable idler and over clutch pulley. "'V'" (narrow) part of belt should engage clutch pulley. 33 (C )F ADJUSTABLE "V" IDLER PULLEY IDLER TRANSAXLE PULLEY SHIFT COVER I PLATE I FIGURE 34 F_U_ 35 \ , 21 REPAIR AND ADJUSTMENT c. Place belt around transaxle pulley. "V" part of 0 d. Make NE PULLEY _i BELT _ e. _ Release parking brake. NO'rE: WHEN A NEW BELT HAS BEEN INSTALLED, YOU MUST CHECK V-BELT ADJUSTMENT AND BRAKE ADJUSTMENT. ©,_ FIGURE 36 h. J 7. Tighten Motion To assure seasonally. TOP OF FRAME a. ,_- 1116"" TOP PIN OF 1 1/16"" _. FIGURE 37 NUT CLUTCH IDLER "'A "'_ Drive Belt Adjustment maximum belt life check belt adjustment To tighten belt, remove (4) hex washer head tapping screws from shift cover plate (Fig. 35) located on top of tractor frame. Remove the cover plate. c. Loosen nut "A" located on outside of R,H. chassis frame (Fig, 35), slide take-up idler down approximately 1/2"" and tighten nut "'A". d. Disengage e. Check position f. Repeat steps (b) thru (e) until I - 1/16" dimension is obtained between top of pin and top of frame as shown in Fig, 37. "'A'" TAKE-UP IDLER g. / 8. IDLER BRACKET brake. of clutch idler bracket (Fig. 37). Retighten nut "A" securely. NOTE: AFTER ADJUSTING V-BELT YOU MUST RE-ADJUST BRAKE, SEE "BRAKE ADJUSTMENT", PAGE !6. Idler Bracket remov- Removal NOTE: WHEN OPERATING TRACTOR WITHOUT MOWER, REMOVE IDLER BRACKET FROM FRONT OF TRACTOR. LOCKWASHER t NUT NUT LOCKWASHER parking Reinstall shift cover plate and (4) screws ed in step (a). h, LEVER nut b. Place parking brake lever in "ENGAGED" position. Refer to "Stopping Your Tractor", page 12. ENGINE PULLEY R.H. SIDE OF TRACTOR "'V'" idler. belt should engage transaxle pulley. Loosen L.H. engine pulley belt guide bolt and swivel belt guide bolt and swivel belt guide onto R.H. bolt. Tighten L.H. and R.H. bolts securely (Fig. 36). f. g, 0 part of belt engages Roll belt over engine pulley. GUIDE © sure "V" 2.2 a. Pull belt up through idler bracket and out of tractor. Use lever to swing tension pulley for belt removal. b. Remove Iockwashers (Fig, 38). and nuts from idler bracket REPAIR AND ADJUSTMENT 9. 10. Fueo Replacement / Replace with 30 amp automotive - type, plug-in fuse. Fuses can be purchased at alt Sears Service Centers and most retail stores. ! Check Transexle Block up rear axle (Fig, 39) tractor jack. b. Remove Reposition PLUG FILLER rear wheel securely by removing or use a hub FIGURE bolts. c. Remove filler plug (Fig. 39) from transaxle. Oil level must be even with plug threads. See your Sears Service Center ff additional oil is required, Replace filler plug. d. TRANSAXLE Oil Level a. left 4_, wheel. Secure with 39 WIRE CONNECTION hub bolts. ? 1. Hood Removal a. 12. Lift hood. tion (Fig. Disconnect headlight b, Unscrew one screw (Fig. 40). c. Pivot hood and side panel tractor (Fig. 4 I). d. To replace, Mower wiring connec- 40). reverse at rear of each side panel the forward above and lift FIGURE 40 off procedure. Removal a Lower mower. b Pull the four (4) release pins out of suspension brackets (Fig. 42). c Pull back on attachment place. d, Slide mower forward primary mandrel. and e. Slide mower under out from lift lever and lock into remove belt from tractor. ATTACHMENT HANDLE NOTE: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE L.H. AND R.H. SUSPENSION ARMS (FIG. 42). SUSPENS!ON ARM BELT .... BRACKETS '/ ,_/I ) RELEASE PiN 23 BRACKETS / FIOURE 42 REPAIR AND ADJUSTMENT 13, Level Mower Housing Front to Rear Mower Move attachment lift lever to full "'UP" position. After leveling side to side, measure Bottom of Curl at FRONT AND REAR OF MOWER. The bottom of curl at the R.H. front flanges should measure 3/4"" lower than at the R.H. REAR flange (Fig. 44). If adjustment is required follow the procedure below. Adjust the mower while tractor is parked on level ground or driveway. Make sure tire pressures are 14 PSI in front; 10 PSI in rear. Side to Side Mower a. Adjustment Move attachment a. rift lever to full "'UP"position (Fig. 46). b. Use a ruler to make sure bottom mower deck are the same height on each side (Fig. 44). C, d. Adjustment of curl at rear of from the ground b. If adjustment is required, snap out access cover on L,H. side of tractor above footrest (Fig. 43). To raise left side of mower, loosen nut "'B'" and screw nut "'A" down on adjustment rod. To raise front of mower loosen nuts "'D". Screw nuts "'C'" up onto suspension arms (Fig. 45). NOTE: SCREW NUTS "'C'" ON BOTH SUSPENSION ARMS THE SAME NUMBER OF TURNS SO MOWER WILL REMAIN LEVEL. Tighten nuts "'D'" securely. To lower front of mower loosen nuts "'C". Screw nuts "'D'" down suspension arms. NOTE: SCREW NUTS "D" THE SAME NUMBER OF TURNS SO MOWER WILL REMAIN LEVEL. Tighten nuts "'C'" securely. e. Adjust until both rear mower flanges are the same height above the ground. Tighten nuts "'A'" and "'B'" securely. c. f, d . Use attachment lift lever to set mower proximate cutting height you need. Snap access cover in place. e. _AD // With mower deck at desired wheels (Fig. 46) to lowest touching the ground. at the ap- Use clevis pin (Fig. 46) to set gauge wheels lowest point without touching the ground. JU'STMEN'I" NUT .oo "A" © NUT "'B'" BOTTOM CURL IFRONT FLANGES) FIGURE 43 FtGURE height, set gauge position without 44 BOTTOM OF CURL {REAR FLANGESI _'_ 24 OF CURL BOTTOM {REAR FLANGES) at REPAIR AND ADJUSTMENT 14. Blade Drive Belt Removal and Replacement BELT ROUTING DECAL UNDER MOWER a. Remove mower from tractor b. Remove top cover Iockwashers and nuts self from 0 DECK COVER. (see page tapping idler arm 23). screws, bolt. NUT c. Roll belt over d. Pull belt the top of the R.H. mandrel. off all other mandrels, e. Remove any dirt and grass which may have accumulated around mandrels and idler arm. f. Check deck idler arm assembly and flat idler to see that they rotate freely (Fig. 47). g. h. Be sure assembly "'D" SUSPENSION ARMS NUT "D'" spring is hooked in deck idler arm and on bolt in mower housing IFig. 4 7). FIGURE 45 ->- Install new belt in groove of L.H. mandrel sheave, lower groove of center mandrel sheave and around flat idler as shown (Fig. 47). 7i_/ _'_ ATTACHMENT LIFT LEVER From a position at discharge end of mower, roll belt into groove of R.H. mandrel sheave (Fig. 47). J. Rotate center mandrel sheave by hand sure belt is in grooves properly. MANDREL SHEAVES. LADES WILL ROTATE I k. Reassemble top screws securely. I. Install mower 15. Attachment cover to to tractor Lift Spring WITH deck. GAUGE WHEEL CENTER Tighten (see page RETAINER SPRING to make ; CLEVIS all IDLER 10). ARM NUT Adjustment L.H. MANDREL Due to different weights of attachments, the attchment lift spring may require adjustment. The adjustment bolt is located on rear of tractor top left side (Fig. 48). a . Holding spring bushing nuts. b. Turn adjustment spring and attachments). c. d. bolt reduce with wrench, clockwise lift (for jam nut against spring CENTRAL IDLER MANDREL SHEAVE R.H, MANDREL SHEAVE SHEAVE J to extend FIGURE 47 heavier Turn adjustment bolt counterclockwise (for lighter attachments). Retighten ..... FLAT FIGURE 46 loosen jam (F-_k) effort - PIN SPRING BUSHING (jF_) ENT SPRING bushing. NOTE: DO NOT ADJUST FOR MAXIMUM SPRING TENSION WHEN USING UGHT ATTCHMENTS SUCH AS A MOWER. ADJUST LIFT LEVER SPRING TO AiD IN LiFTING ATTCHMENT. DO NOT OVER POWER SPRING. WHEN REMOVING ATTACHMENT ALWAYS ADJUST WITH SPRING TENSION TO ITS LOWEST POSITION JAM NUT 25 FIGURE 48 REPAIR AND ADJUSTMENT A. LOCKWASHER---.-_<_ ADE TREATED HEX HEADBOLT HEAT--_) GRADE 5 16. System It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels (cafled gasoho/ or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. FLAT WASHER FIGURE Fuel B. Engine Oil Drain (with engine warm) and replace engine oil, (See chart page 16). 49 C, Blade Replacement It is not necessary to remove mower from tractor for blade replacement. Moving adjustment rift lever to up (Rear) position will permit access to blades. a. Remove the hex head bott, Iockwasher washer (Fig. 49). b, Remove C. Clean d Instafl new blade with SHARP EDGE DOWN and secure with flat washer, Iockwasher and hex head bolt. TIGHTEN SECURELY. and discard top and bottom and flat old blade. of mower housing. D. ALWAYS USE GRADE 5 HEAT TREATED BOLTS TO ATTACH BLADES. CHECK BOLTS IN BLADES OCCASIONALLY TO MAKE SURE BOLTS ARE TIGHT. TORQUE BOLTS 30 - 35 FT, LBS, E. A GRADE 5 HEAT TREATED BOLT CAN BE IDENTIFIED BY THREE LINES ON THE BOLT HEAD AS SHOWN ON LEFT. 17. Storage Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, cemove all dirt, grease, leaves, etc. Store in a clean dry area. 26 clean Cylinders 1. Remove 2, Pour one ounce of off through into cylinders. 3, 1-urnignition key to "'START" seconds to distribute oil. 4. Replace spark with plugs. new spark spark plug holes position for a few plugs. Battery 1. Prior to storage, battery. 2. After a period of time in storage, require recharging. General Clean engine, matter. F. with clean terminals and battery top of may Cleaning battery, seat, finish, Store in a Clean Dry Area etc. of all foreign TROUBLESHOOTING POSSIBLE CAUSE CAUSE/REMEDY WILL NOT START Push Clutch/Brake Pedal into Brake Move Attachment Clutch Switch to Fill Tank with Gasoline, Check Fuel (clean if necessary) Replace Fuel Check fuse for fault and replace Recharge or replace Battery Check Wiring (SEE INDEX) Position "'Disengaged Position" Line and Carburetor Filter Replace Spark Pluc.ls and adjust _lap Charge Battery Replace Ignition Switch Engage Clutch/Brake Pedal Move Attachment Clutch Switch to "'Diseng#_ged Replace Interlock Switch Replace Solenoid WILL NOT TURN OVER Replace Spark Plugs Replace Fuse Check All Wire Connections Replace ENGINE CLICKS BUT WON'T START Starter Char_le or Replace Battery Piece Throttle Control in "FAST" position and run starter several times to clear out gas Remove and clean Fuel Tank and lines. Replace Remove Air Filter and clean Replace Spark Plugs and adjust gap Replace Battery Check the wiring and Spark Plugs Drain Fuel Tank and Carburetor, use fresh replace Spark Plugs Make necessary adjustments to Carburetor HARD TO START Major Engine Overhaul Shift to a lower gp.ar or reduce load Remove and clean Tank; replace Fuel Remove and clean Air Cleaner ENGINE MISSES OR LACKS Make Clean POWER necessary carburetor Air Screen Clean OVERHEATS Use end Filter for any loose wires and refill Air Screen fresh Check fuel Fuse, Replace and _ Switch Headlight Check for Fuse fault Replace Battery Replace Regulator CHARGE Replace OPERATOR PRESENCE SYSTEM WILL NOT DOWN ENGINE WHEN OPERATOR LEAVES Filter Add or change oi! Clean Engine Cooling Fins Remove and clean Muffler or replace Remove and clean Air Filter NO LIGHTS WON'T fuel Fuel adjustments Repace Spark Plugs Add or change oil Check Spark Plugs and cheek Major Engine overhaul Drain Gas Tank and Carburetor ENGINE Poe#ion'" SHUT SEAT Carburetor and Wire Connections Bulbs and replace Alternator Engage Attachment Clutch Check All Wire Connections Check Seat Switch Check Operator Presence Relay Check PTO Switch Check proper installation of washers see page 33 NOTE: THIS TRACTOR IS EQUIPPED WITH AN OPERATOR PRESENCE SENSING SYSTEM. ANY ATTEMPT BY THE OPERATOR TO LEAVE THE SEAT WITH THE ENGINE RUN NING AND THE ATTACHMENT CLUTCH ENGAGED WILL SHUT DOWN THE ENGINE. 27 under seat springs - TROUBLESHOOTING UNSATISFACTORY MOWER PERFORMANCE UNEVEN DISTRIBUTION OF CLIPPINGS Check air pressure in tires Check front to rear and side to side mower adjustment Use a slower ground speed Replace mower blades Reinstall mower blades with top of blades up Re-adjust mower drive belt Clean underside of mower deck Sharpen blades MOWER Install new Mower Drive Belt Reinstall Mower Drive Belt Replace Attachment Clutch Switch Replace Frozen Mandrel Replace Frozen Pulley BLADES WILL NOT ROTATE EXCESSIVE MOWER Replace Replace VIBRATION Bent or Unbalanced Mandrel, Straighten Blade Deck or replace Let grass dry out WIND ROWING STRIPPING OF GRASS CUPPINGS OR DROPPING Clean undersideof Mower Deck Level Mower Replace Blades Level Mower UNEVEN CUT OR SCALPING Adjust Gauge Wheels Replace SERWCE SERVICE Fill in dates as you Blades RECORD RECORD complete regular SCHEDULE service FIRST 2 HOURS EVERY 5 HOURS EVERY 25 HOURS Blades X Brake Adjustment X Check Engine Check Clean X Battery Change Engine X OilOil Level Air Cleaner Check EVERY EVERY 50 100 HOURS HOURS X X X Element IVluff[er X Clean Air Screen X Clean Front Grill X Tractor X Lubricate Replace Spark Replace Air Cleaner X Plugs Element X Tires X Sears, Roebuck and Co. reserves the right changes in design or improvements without any obligation to install the same upon heretofore manufactured, 28 to make any imposing its terms REPAIR PARTS GT 18 TWIN GARDEN TRACTOR- -MODEL NUMBER 917,255917 SCHEMATIC 12V RED POWER TAKE.OFF SWITCH RED CLUTCH I OF_ D _ SOLENOID RED 2 TURNS CLOCKWISE(F_) FROM FUSE ELECTRIC CLUTCH RED AMMETER _ [852030A M BLACK F USE BLACK IGNITION SWITCH RED_ '_ SEAT SWITCH -Oa {NOT 30 AMP B,,CK i I I I OCCUPIED_ BLACK BLACK J L ...... ..a }GNITION UNIT SPARK PLUGS 8 RED BLACK 5 AMPS DC (POS. 22 VAC {MIN.)-__ DIODE 5 AMPS DC INEG )__ASSEMBLY_'I_ NOTE: WITH ENGINE "_ _ 1 I RUNNING BATTERY I LIGHTS @ 3600 IN-LINE RPM,_'_ OFF *UqDUCIIVE ED AS SEEN DASHBOARD. TYPE WIRE COIL- FROr(i'£A-CK-OF P_ i I I I ....... I RED ENGINE COIL _L_._j .... (ALTERNATOR) v I ORANGE LIGHT SWITCH BLUE owN /" CHASSIS GROUND IGNITION SWITCH POSITION CIRCUIT OFF M-G ON B-L START B-S PTO SWITCH POSITION i. WIRING INSULATED CLIPS NOTE:IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT,THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING 29 CIRCUIT MAKE OFF B&E. C&O ON B&A D C B E A r_ T_w o_ Tm_ iJl cn Lu O m ! r_ 0 LU \ Z _ _w co im a_ ml cE_ _mm _u t_ €_ ! _€ Im Ull 30 REPAIR PARTS GT 18 TWIN GARDEN TRACTOR- -MODEL NUMBER 917.255917 ELECTRICAL KEY NO. PART NO. 1 2 3 4 !09310X STD365402 109787X 109788X 5 6 7 8 9 !0 !1 12 !3 14 417! R 108240X 9!38R 7603J 100541K 109596X I09081X 10090400 STD541225 17190408 !5 !6 !7 18 19 20 21 22 23 24 104445X 71031008 73951000 106315X 121041X 4152J 108824X 74610628 STD523707 I21080X DESCRIPTION Key Switch Bezel Nut _ Clip Switch Battery Tray Tube Clamp KEY NO. PART NO. DESCRIPTION 25 2 6 2 7 2 8 29 30 3 1 32 33 3 4 11050600 4021J 4022J 4799J 7!9J 74641008 5115J 109550X 106367X 108170X 35 36 3 7 38 39 40 19132203 STD55! 137 72240460 11030400 STD541625 102476X 4 1 42 STD522507 STD551025 Diode Assembly Harness - Ignition Bulb - Headlight Fuse _ 30 Amp Bolt - Hex 3/8 24 x t - 3/4 4 3 4 4 4 5 46 48 STD54 !025 STD551125 110859X 12!064X 109748X *Bolt _ Hex 3/8 Cable _ Ground 49 50 120353X 121111X !01539X 110917X Ignition - Ignition Ignition Light Battery Drain - Hose Solenoid Washer Lock 1/4 *Nut - Hex Jam I/4 - 20 Screw - Hex Washer Thread 1/4 20 x 1/2 Switch Interlock Screw - Hex Washer No. Nut - Keps No. !0 - 32 Cutting 10 - 32 x 1/2 16 x 3/4 Washer - Lock - Ext. Switch - P, T. O. Nut - Hex Cable Cover B 13 C 14 O 16 '" I/2 Spacer - Clutch Stop - Clutch Washer * Washer - Lock 3/8 Bolt - Carriage 1/4 - 20 x 7 - I/2 Washer - Lock - Int./Ext. Tooth I/4 *NutWing 1/4-20 GuardTerminal *Bolt - Hex 1/4 - 20 x 3/4 * Washer 9/32 x 5/8 x 16 Go. *NutHex 1/4 - 20 " Washer - Lock Harness - Light Switch - Seat 1/4 Socket Relay - Operator Cap Set - Battery Ammeter Sheet Manual Presence Instruction, - Owners HARDWARE--PURCHASE F 25 3/8 - Battery - Terminal Screw 1032x Cable - Starter Clutch - Electric *STANDARD A Tooth (-_ 30 Tractor 15 ° Slope LOCALLY REPAIR PARTS GT 18 TWIN GARDEN TRACTOR- -MODEL NUMBER 917.255917 CHASSIS AND ENCLOSURES 42 77, M 6 65 10\ "39 _/52 11 48 _ 64 44 26 37 G c c 79 REPAIR PARTS GT 18 TWIN GARDEN TRACTOR- -MODEL NUMBER 917.255917 CHASSIS KEY NO. 1 2 3 AND ENCLOSURES PART NO. DESCRIPTION 120066X 121069X Seat Pan. 105529X Bolt 5 6 7 8 9 10 11 12 13 14 15 73680500 2751R 109641X 105513X 73680600 109593X 106202X 105801X STD523707 105567X 17490608 16 17490616 Seat - Shoulder Nut- Lock 5/16 - 18 Clip Grommet Bracket - Pivot, Seat Nut- Lock 3/8 - 16 Fender Reflector - Taillight Decal *BoltHex 3/8 - 16 x 3/4 DecalChassis Screw - Hex Washer Thread 3/816 x 1/2 Screw-HexWasherThreadRoliing 17 18 19 21 22 23 1055!1X 121068X 121067X 105531X 105509X 106020X 3/816x 1 Strap-Fender Spring - Compression, Spring - Compression, Nut - Push BracketFender Tank - Fuel 24 25 26 27 28 29 30 31 32 33 34 35 36 109462X 106082X 6999R 7834R 7833R I05465X 105466X 105464X 1 I0892X 110893X 7982J 74760716 73680700 Cap- Fuel Pad- Spacer Clamp - Hose Line-Fuel Line - Fuel Footrest - L.H. Pad- Footrest FootrestR.H. Rail- Frame - R.H. RaiI-FrameLH. Drawbar Bolt- Hex 7/1614 x 1 Nut- Lock 7/1614 37 38 39 40 41 42 108403X 105562X 1084 IOX 121054X 121055X 106013X Panel- Side, R.H. Decal Panel - Side, LH. Bracket-Pivot, Frame, BracketPivot, Frame, Hood 43 44 110875X 105528X Shield Grill 45 !08512X Bracket- A _ 3 _5 B _ C 9 _13 _9 - Heat, Pivot, D _ Rolling L H. R.H. DESCRIPTION 46 47 108513X 1060,03X BracketPivot, Lens R.H. 48 106004X Lens 49 51 52 53 54 55 56 57 58 59 60 61 62 110897X 108067X 106091X 106090X 110350X 109139X 106868X 4900J 3645J 8710J 105806X 105568X 19131416 Bezel Nut- Pal HingeRoll. Hinge - L.H. Strap - Grill Decal - Fender Deca! - Drive Belt Schemahc DecalClutch/Brake Bushing Stern - Fuel Tank DecalGrill 63 106092X Support 64 65 66 67 70 106088X 106813X 106814X !06974X 106909X 71 72 73 74 75 77 78 79 80 81 82 83 84 106910X 108402X 121093X 19131614 120609X 108743X 108744X I05500X 121094X 19151616 74330808 10040800 19171912 L.H. L.H. Decal - Grill (S tripe) Washer 13/32x 7/8x - Heat 16 Ga. Shield Strip - Foam DecalStripe, Side DecalStripe, Side DecalCaution Panel, Panel, LH. R.H. Screw - Special Washer U-Clip Cap, Spring Washer, 13/32 x 1 x 14 Ga. **Washer 7/16 x 2 x 12 Ga. Decal Stripe, Hood, L.H. Decal Stripe, Hood, R, H. Retainer, Belt, Lower Shoulder Bolt, 5/16 - 18 UNC Washer, 5/16x 1 x 16 Ga. Screw. Hex 1/2 - 13 x3/4 Gr. 5 Lockwasher, 1/2 Washer, !7/32x 1 3/16x12 WA RE- PURCHA Ga. SE LOCA LLY THAT THE CORRECT WASHERS BE INSTALLED UNDER THE SEAT SPRINGS. KEY # 75 IS INSTALLED UNDER THE LEFT SPRING ONLY, KEY#74 IS INSTALLED UNDER BOTH LEFT AND RIGHT SPRINGS. THE OPERATOR PRESENCE SYSTEM (page 13) WILL NOT OPERATE WITHOUT THESE WASHERS. R.H. F _ Grill, ** IT IS IMPORTANT R.H. L.H. E "15 _16 PART NO. *STA NDA RD HARD Front Grill, KEY NO. G 9 135 _)36 H _ _ J 70 71 _72 _ L 51 _16_ M p )13 _-_ 62 Q _80 _ _82 81 83 84 33 REPAIR PARTS GT 18 TWIN GARDEN GROUND TRACTOR- -MODEL NUMBER 917.255917 A DRIVE /8 iW 49 G H 66 / /.43 32 90 94 98 ./ / // 96 93 REPAIR PARTS GT 18 TWIN GARDEN TRACTOR- -MODEL NUMBER 917.255917 GROUND KEY NO. DRIVE PART NO, DESCRIPTION 2 110864X 4 6 8 9 120374 110890X 170887X 8545J Engine Model Number Type 1209 Trim 0! Valve, Oil Drain Tube- Fxhaust Muffler Gasket. Muftler X PART NO. DESCRIPTION 67 68 6,0 70 71 STD571812 !06021X 120055X ; 7720408 110879X 72 73 74 75 ;1050600 $7D541137 8883R 677A637 76 74370612 77 78 79 80 81 82 83 84 85 86 87 88 89 74760614 7920J 72740405 STD541025 7229J 1685H STD533110 5308J 7241J 73530600 100604K 5102J 71673 *Pin, Roll, 3/16x 1 - 1/4 Spring, Extension Control, Throttle Screw, He_, Thd. Cut. 1/4-20x Control, Choke Washer rock. Ext Tooth. 3/8 "Nut, 3/8-24 Cover, Pedal Bracket, Brake Screw, Mach., Unct. FL Hd., 3/816x3/4 Bolt, Hex, 3/8 - 16 x 7/8 Band, Brake Bolt, Carr., 1/4 20x5/8 *Nut, Hex, I/4 - 20 Guide, Rod, Brake Nut, Lock, 5/16 - !8 *Bolt, Cart., 5/16 - 18 x 3/4 Rod, Brake Spring, Compression Nut, Lock, 3/8 - 24 Yoke 90 91 92 93 94 95 96 97 98 99 1 O0 109767X 110042X 634A 692 7563R 12000034 1304H 106277X 105588X 7154J 65139 59192 KEY NO. 422437 10 11 12 13 74570412 STD551125 1 I0867X STD523707 14 STD523112 15 16 17. 18 19 20 22 23 24 2,5 26 27 28 STD551131 STD54103 73680600 _ STD551137 19131674 72110608 121063X 19131612 _ 121065"x 120157X 106023X 29 30 31 32 33 34 35 36 72110616 STD533707 102403X STD551037 101347L STD533710 STD541037 105592X 37 38 207J 12000039 Bolt, Cart., 3/816x2 *Bolt, Car_, 3/8 - 16 x 3/4 Idler, Flat *Washer, !3/32 x 13/16 x 16 Ga. Bracket, Flat Idler "Bolt, Cart.. 3/816 x 1 *Nut, Hex, 3/8 _ 16 Bracket, Clutch w/Bearing(Inc. Key No. !06) Washer, Hardened Klip Ring 39 40 41 42 43 44 110484X STD523715 73930600 101355X STD570907 101356L Idler, Grooved =Bolt, Hex, 3/816x 1 - 1/2 Nut, Lock, 3/816 Sprino. Extension *Pin, Cotter 3/32 x 3/4 Rod, Clutch 101 102 103 !04 ; 05 106 214J $7D541410 633A109 2228M 74760724 101350K 45 46 47 104360X STD523720 19131413 Idler, Flat *Bolt, Hex, 3/816 x2 Washer, !3/32x7/8x13Ga, 108 109 110 9858M1 5304J 74321016 48 49 50 51 105597X 104577X STD523710 1.7190512 Retainer, Belt Adapter *Bolt, Hex, 3/8 - 16 x 1 Gr. 5 Screw. Hex, Slotted, 5/1618x3/4 Rod, Sh_ft, Hi-Lo Bracket, Rod, Shill Knob Nut. Lock, 5/!6 - 18 111 ! 12 113 114 715 116 117 118 119 120 2751R 104601X STD522507 73680400 19131210 73680700 11050500 76020816 101358K 19131512 121 122 124 125 126 127 STD551025 72140506 74760624 74760620 110895X 120615X 54 122253X 55 56 57 58 59 105598X 100196K 73680500 122268X 110883X 60 61 62 63 64 65 66 !20404X 74760716 STD551143 120332X 9204H 104375X 19252016 *STANDARD S¢,rew. SocketHd., 1/4-20x3/4 *Washer,Lock, !/4 Base, Engine *Bolt, Hex, 3/816 x 3/4 Bolt 1 5/16-18x 1-1/4 Washer Lock5/16 Nut 5/1618 Nut, Lock, 3/816 Pufley, Ground Drive, *Washer, Lock, 3/8 Washer, 13/32 x 1 x 14 Ga. Bolt, Carnage3/816x 1 Bracket, V-Pulley, Drive, Mule Washer, 13/32 x 1 x 12 Ga. Pulley _ 5 L_ _ L Bracket, Idler, Flat Guard, Belt, Mule Drive, Flat Idler Guard, Belt, Mule Drive, V-Idler Connecting Link, Spring K!ip V-Belt Bracket, Support, Transaxle Bolt. Hex, 7/1614 x I *Washer, Lock 7116 Pulley, 7ransaxie Nut, Lock, 1/2 - 20 Shaft, Foot Pedal Washer, 25/32 x 1 - 1/4 x 16 Ga. HARDWARE-PURCHASE LOCALLY 35 Pin, Clevis Cap. Plunger Rod, Parking Brake Decal, Engine Bushing and Wheel Hub Washer, Thrust, Axle Klnp Ring Bolt, Hub Wheel, Rear Tire, Rear Tube, Tire (Not furnished) Valve, Tire Cap. Valve Drum. Brake *NutLock No. 10-24 Gear Shift Lever Assembly Key, Woodruff Bolt, Hex 7/16Bearing - Idler 14 x 1 - 1/2 Key- Woodruff ActuatorSwitch, Interlock ScrewFin 10-24x 1 Clip Bracket - Interlock *BoltHex 1/4- 20x3/4 Nut- Crownlock 1/4 - 20 Washer 13/32x 3/4 x I0 Ga. Nut - Crownlock 7/16 - 14 WasherLock Ext. Tooth 5/16 Pin Cotter 1/4 x 1 BracketAssembly Clutch Washer 13/32x 1 x 12 Ga. * Washer 9/32 x 5/8 x 16 Ga. BoltCarriage 5/16 - 18 x3/4 Bolt - 3/8 - 16 x .1 - 1/2 Bolt-Hex, 3/816x 1 - 1/4 Nyliner Spark Arrester Kit 1/2 REPAIR PARTS GT 18 TWIN GARDEN TRACTOR- -MODEL NUMBER 917.255917 STEERING O----50 /_ .82 51 22 ._.__ _39 /38 (, _ _'8_J 84 10 44 17 14 .18 21 4 71 2/ 36 / REPAIR PARTS GT 18 TWIN GARDEN TRACTOR- -MODEL NUMBER 917.255917 STEERING KEY NO. PART NO. DESCRIPTION 106230X 8134H 106228X 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 3O 31 32 33 34 278H 9040H 106045X 6266H 12000029 5284J STD523707 73680600 674A244 1309H 5298J 74781044 STD551162 STD541052 6855M 106046X 120424X 110497X STD551137 STD541137 5292J 108137X 19292016 109849X STD523720 35 36 37 38 39 4O 41 42 43 44 45 102458X 12000034 700713N 100711L 19133808 106014X 6266H 1055!9X 108408X 105525X 19171416 A B 73510600 102439X 104239X 72110608 101274N 17490612 Tire, 16x 6.50 Tube, Front (not furnished tractor) Front Wheel (inc. Key No. of Key No. 4) Fitting, Grease Bearing Spindle, R.H. Bearing, Thrust Klip Ring Bracket, Axle *BoltHex 3/8!6 x 3/4 Nut, Lock, 3/816 Axle. Front (Inc. Key 13) Bearing Tube, Pivot, Axle Bolt, Hex 5/8-11 x 2 3/4 *Washer. Lock 5/8 *Nut, Hex 5/8 . 11 Fitting, Grease Spindle, L.H. Sector Assembly KEY NO. with 3 and Gr. 5 DESCRIPTION 46 4 7 4 8 4 9 72110622 106486X 106042X 17240408 5 0 5 1 5 2 105810X 100710L STD525020 73680800 19172610 120542X 677A451 7190J STD523720 19131413 STD541037 52!3J 73680500 7985J 65139 59192 108811X 108456X 5 3 5 4 5 5 56 57 5 8 5 9 60 6 1 62 63 64 6 5 6 6 Link, Drag "Washer, Lock 3/8 "Nut, Hex 3/8 - 24 Bushing, Beflcrank Bellcrank Washer 29/32x 1 - 1/4 x 16 Ga. Rod; Tie *Bolt, Hex 3/8 - 16 x 2 Gr. 5 Nut, Keps 3/816 Bracket, Support, Steering Bearing, Flanged Bolt, Carr. 3/816 x 1 Gr. 5 Support, Steering Screw, Hex Washer T,hd, Rolling 3/816x3/4 6 7 68 6 9 7 0 7 1 72 73 74 75 7 6 7 7 78 79 80 81 Shaft, Steering Klip Ring Wheel, Steering Adapter, Steering Washer 82 8 3 84 85 86 Sleeve, Steering Bearing Dash, Lower Dash 87 88 89 Bracket, Washer C PART NO. Bolt- G H Gate, 3/8 - 16x Shift Screw, Hex Washer 1/4-20x 1/2 Decal, Insert Thd. Cap, Steering Wheel *BoltHex 1/2 - 13x 2 Nut, Lock lJ2 - 13 Washer 17/32 x 1 - 5/8 Bracket, Idler L 32 _ _11 _11 Support, Battery Stem, Valve Cap, Valve Decal, Dash, Instruction Decal, Instruction 8022J Dash K *Bolt - Carriage 5 Washer 13 32 x Washer 25 32 x Bolt, Hex 5,76Cap - Hub, Front 1678x 34 1 - 1 4 x 7 Ga, 1 - 58,x 16 Ga. 18x 1 Bushing - Handle Washer 11 32 x 78x 16 Ga. *Bolt, Hex 3/8 - 16 x I Gr. 5 Clip - 3'8 Decal - Adjustment Tube Collar Weld Assy Spindle Stop Clamp, Hose Plug HARDWARE--PURCHASE LOCALLY L M N i46 345 _78 L; @22 _q8O _60 _ 81 _ 62 ®,, ?,,9 'L_ (_ @ 59 22 _22 _75 _'_62 22 60 @45 [_ 47 @ 22 6o 37 x 10 Ga. Pin, Mounting, Idler Bracket Nyliner Joint - Tie Rod - R,H. Thread Joint - Tie Rod - L.H, Thread RodTie Nut - Hex Jam 3 8 - 24 L.H. *Nut - Hex Jam 3 8 - 24 J _60_59 _32@ 22 68 Cutting Pulley, Idler Spring "Bolt, Hex 38 - 16x2 Washer 13 32 x 7 8 x 13 Ga. "Nut - Hex 3/8 - 16 Bracket,. Frame Front Nut, Lock 5 16 - 78 82 _10 2-3/4 106615X 120200X 109850X I09851X 7919J 73700600 STD54!337 STD533707 19132007 19252616 74930516 104757X 100644K 19117416 STD523710 100207K 108367X 120!99X 120195X 110946X 120800X *STANDARD Support, Dash !7/32 x 7/8 x 16 Ga. D E F Carr. Spacer Cover, l \\ \ / / \ ° \ \ 38 REPAIR PARTS GT 18 TWIN GARDEN TRACTOR- -MODEL NUMBER 917.255917 MOWER LiFT (4 KEY NO. PART NO. ! 2 3 4 5 6 7 8 9 10 !1 12 13 14 15 16 17 18 100734K 11OS07X 110811X STD570907 2876H 19131016 105505X 110871X STD523107 73680500 19 20 21 STD561108 105041X STD511005 22 23 24 25 26 27 28 29 30 31 32 33 73631000 120137X DESCRIPTION Handle, Nut 12035DX STD522505 73680400 106351X 110436X 105036X 105040X 74750806 110 1ox 19151216 12000037 7594J 7901J 73900400 7596J 105503X 4939M 74,760616 KEY NO. Adjust, DESCRIPTION Lever Lift 34 3 5 !21002X 12'1006X Rod, Adjust, Lift *Pin, Cotter, 3/32 x 3/4 Spring Washer 13/32 x 5/8 x 16 Ga. Cover, Access Shield, Heat, Rear *Bolt, Hex, 5/16 - 18 x 3/4 Nut, Lock, 5/16 - 18 Brace, Heat Shield *Bolt, Hex, t/4 - 20 x 1/2 Gr. 5 Nut, Lock, 1/4 - 20 36 37 38 39 105723X STD523710 109413X 74780616 40 STD55_050 *Washer Ga. 4 1 4 2 43 44 9135R !05429X 105413X STD55! 150 Plug Grommet, Split Foam - Strip 6" Bracket, Fuel Pump Screw, Sl. Hex Hd. No. 8 - 32 x 3/8 *Washer, Lock No. 8 4 5 46 4 7 4 8 49 50 5 1 STD541050 105501X STD533707 73680600 674A247 105589X STD533110 Retainer Spring Arm, Suspension Stud, Pivot Center "Washer, Lock, 1/2 *Nut, Hex, 1/213 Bracket, Suspension, Mower *Bolt, Carriage, 3/8 - 16 x 3/4 Nut, Lock, 3/8 - 16 Pump, *Screw, 1/2 52 53 64 19111610 121045X. 121046X 5 5 17490608 56 57 73800600 STD54!037 Klip Ring Bracket, Lift, L.H. Bolt, Shoulder Nut, Hex Flange 1/4 - 20 Link, Lift, L.H. Link, Lift, R.H. 58 59 60 5328J STD551037 5329J 62 63 73930600 106086X Retainer, Spring Washer, Lock3/8 64 55 12000022 !9 292016 Fuel Hex Hd. Lift PART NO. No. 10- 24 x Nut, Lock No. 10 - 24 Shaft, Lift Trunnion, Stop Depth Washer 15/32 x 3/4 x 16 Ga. *STANDARD HARDWARE--PURCHASE B C D E Q 13 © lo 19 F _ @220z9 G 28 _)47 H _51 ©6z 16x 1 I 1 - 1/16x 13 Spring - Ass'y. - Assist, Lift Guard, Belt, Engine *Bolt, Carriage, 5/1818 x 1 Washer 11/32 x 1 x 10 Ga. Panel, Pnt. Side, R.H. Panel, Pntr 5ide,'L H. Bolt, 3/8- Hex Washer 16x 1/2 Thd. Rolhng Nut, Lock, 3/8 - 16 *Nut, Hex 3/8 - 16 BoltAdjust, Spring, Assist *Washer 13/32 x 13/16 x 16 Ga. Bracket, Spring . Assist Nut - Centerlock 3/8 - 16 Strip - Foam Klip Ring Washer 29/32 x 1 - 1/4 x !6 Ga. J K 55 _j 37 48 _1o 16x 17/32x LOCALLY (_21 (_ Rod, Detent Plunger, Lever *Bolt - Hex 3/8Grip, Handle Bolt, Hex, 3/8- REPAIR PARTS GT 18 TWIN GARDEN TRACTOR- =MODEL NUMBER 917.255917 MOWER 51 \ 52 41 12 / 38 35 53 35 / 4O 47\ 69_ 35 38 55 35 \ 73 34 71 40 9 \ 45 4O REPAIR PARTS GT 18 TWIN GARDEN TRACTOR- -MODEL NUMBER 917.255917 MOWER KEY NO. 1 2 3 PART NO. I05415X 106022X 17490508 4 5 6 7 8 9 10 1 t 12 13 14 7631J 72110505 STD551137 STD54 1031 8418J 72140506 !685H STD557031 106037X 106038X 17490612 15 16 1 7 18 19 2O 2 1 22 23 24 25 2 6 2 7 28 29 30 3 I 106635X STD623715 STD551137 19732012 674A213 7834J 7835J 72110522 19111610 102403X STD5237!5 STD541037 104361X STD523712 19117216 8438J 106224X 32 33 34 3 5 105448X 105449X STD533707 73680600 KEY NO. PART NO. DESCRIPTION 3 6 3 7 38 39 I05453X 5565J 4939M 4898H Bar, Ca. Wheel Pin, Clevis Runner, L.H. Bolt, Cart. 5/16 - 18 x 5/8 "Washer - Lock, 5/16 *Nut Hex 5/76 18 Runner, R H. Bolt, Carr. 5/1618x 3/4 Nut, Lock 5/16!8 "Washer 11/32x !t/76x 76 Ca. 4 0 4 1 4 2 43 4 4 45 46 47 105455X 105433X 110237X 705434X 105436X 105441X 78850 3146R Wheel, Gauge Brkt., Suspension Spacer Brace, Suspension Parallel Link Mandrel Secondary Mandrel Primary Screw - Hex Washer Thd. Roll 3/8 16 x 3/4 Blade "Bolt Hex, 3,/8-24 x 1 1/2 Gr.5 "Washer Lock, 3/8 Washer 13/32 x 1 !/4 x 12 Ca. Arm Assembly, idler Liner, Bearing Bea ring Bolt, Carriage 5/16 18 x 2 3/4 Washer I 1/32 x 1 x 10 Ca. Pulley, Idler "Bolt Hex 3/8 16x 1 1/2 *Nut Hex 3/8 16 48 4 9 5 0 5 1 5 2 53 54 55 5 6 5 7 5 8 59 50 6 1 62 63 !06381X STD541050 74 760622 !05435X 3720R 12000039 19171612 105440X !05458X 105460X 105461X 105459X 73680500 120135X !9711016 !09785X Spring *Bolt Hex 5/16 18 x I t/4 Gr Washer 11/32 x 3/4 x 16 Ga 6 4 65 66 706734X 109743X I06735X 6 8 6 9 70 110452X 3713J - - - 7 1 73580800 73 74 7 5 76 19171512 72240608 706679X 110884X DESCRIPTION Housing, Mower Cover - Drive, Deck Screw Hex Washer 5/1618 x 1/2 Spacer Decal . V-Belt, Mower Bracket, Bracket, *Bolt, Nut, Ga Ca. Thd. Roll 5 Dr., Schematic, Wheel, Wheel, R.H. L.H. Carriage 3/8 !6 x 3/4 Crownloek 3/8 76 Retainer, Spring Bolt, Shoutder Brkt., Suspension DecalWarning Retainer - Spring V-Belt *Not, 1/2- 13 Bolt, Hex 3/8 - 16 x 1 - 3/8 Pit], Release Spring Ring, Klip Washer 17/32 Decal - Safety Standard - Not Serviced Nut Hex 1/2 . 13 Washer 17/32 x t5/16 Bolt, Carriage 3/8 DecalWarning V Belt *STANDARD B A C D E F G 14 _ HARDWARE-PURCHASE H 74 135 35 41 x 1 x !2 Ca. Pin, Clevis Brkt., Outer, R.H. Brkt., Inner, R.H Brtk., Inner, L.H. BrkL, Outer, L.H. Locknut 5/16 18 Spacer Washer 77/32 x 5/8 x 16 Ca. Shield, Deflector Spring, Deflector Bracket, Deflector Rod, Hinge Push Not Instruction _ Caution Decal x 12 Ga. 16 x 1 LOCALLY REPAIR PARTS GT 18 TWIN GARDEN TRACTOR- -MODEL NUMBER 917.255917 TRANSAXLE 4 5 6 J 2 J 5 20 19 r 7 57 ° 73 25 929] 24 42 REPAIR PARTS GT 18 TWIN GARDEN TRACTOR- -MODEL NUMBER 917,255917 TRANSAXLE KEY NO. 1 2 3 4 5 6 7 8 g 10 11 12 13 14 15 16 17 18 19 2O 21 22 23 24 25 26 27 28 29 3O 31 PART NO. DESCRIPTIO*J KEY NO PART NO. DESCRIPTION 4197R 5845R 4199R 4216R 42!BR 42!7R 6256H 74020652 Axle Shaft Retaining Ring Final Drive Gear Differential Gear Differential Pinion Differential Carrier Axle Thrust Washer Hex Bolt 3/8 - 24 x 3 - 1/4 (1 '1 Thread Length) Steel Ball 49 50 51 52 53 54 55 56 57 58 4895H 4222R 1529R 8119M 4220R 4209R 4213R 4442"R 4195R 4214R Needle Bearing Needle Bearing Needle Bearing Needle Bearing Thrust Bearing Race 3rd Reduction Pinion 4th Reduction Gear Spring Shift Fork Detent Shift Fork, High - Low Range Thrust Bearing 4th Reduction Pinion 3rd Reduction Gear Shaft Snap Ring - Crescent Type High - Low Range Gears Needle Bearing Sintered Iron Bearing Shift Fork Shaft. High - Low Range Differential Pinion Spacer Differential Pinion Bushing Gripco C_nterlock Nut 3/8- 24 Shift Fork- L.H. Oil Seal Sintered Iron Bearing Shift Fork Shaft Shift Fork- R.H. Shift Shaft, High - Low Range Oil Seal Pressure Relief Valve Gearcase, Reverse Idler Shaft and Bearings - R.H. (Inc. Key No's. 17, 18, 25, 33, 50, 63, 76, 77 and 82) Dowel Pin Needle Bearing Thrust Bearing 4th Reduction Gear Shaft 4th Reduction Gear Spacer Thrust Bearing Race Gearcase Gasket 59 60 61 62 63 64 4194R 7528R 4208R 4207R 739BH 4203R 6,5, 66 67 68 69 70 71 4204R 2898J 4926H 4205R 4206R 1370H 633A69 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 208J 4201R 12000002 1153R 7392H 3990H STD541031 Gearcase and Bearings - LH. (Inc. Key No's. 18, 25, 49, 50 (2), ,51 and 52) Pipe Plug 1/2 - 14 N.PT. Oil Seal Pipe Plug 1/4 - 18 N.PT. 88 89 90 91 92 93 7392M 6272H 4985R 6266H 4212R 4196R 6276H 633A63 8118M 874QH1 122238X 4218R 6252H1 781 OH 4986R 7393R 992 R1 6216H 6262H 122254X 6269H 5855H 105406X 32 33 34 35 36 37 38 39 6277 H 4225R 7396H 4198R 4200R 7395H 6275H 40 45 46 13060400 627 ] H 13020200 47 STD523115 48 10140500 105402X *HexBolt 5/16- 18x 1 .1/2 Grade 5 Lockwasher 5/16 Extra Heavy 94 95 96 97 g8 43 - Low 3rd Reduction Pinion Spacer 2nd Reduction Gear Shaft Final Drive Pinion 1st Reduction Gear Shaft 1st Reduction Shaft Spacer 3rd Reduction Pinion - High 2nd Reduction Gear Needle Bearing Low Speed Gear and 2nd Reduction Pinion Cluster Reverse Gear Key Hi Pro l/8 x 17/32 Snap Ring - Crescent Type Intermediate Speed Gear High Speed Gear Thrust Washer Intermediate and High Speed Cluster Pinions Input Shaft Low Speed Pinion ERIng Reverse Idler Gear Reverse Idler Thrust Washer Needle Bearing "Hex Nut 5/16- 18 1167R 73360700 6270H 7384H 100196K 5384J 2978J 633A85 Sealing Washer Hex Jam Nut 7/16 - 20 Oil Seal Reverse Idler Shaft Control Knob Gear Shift Lever Bent Gear Shift Cap Gear Shift Ball Cover and Pin 8739H 1 4924H 19151516 8105R Shift Lever Guide Ball - Keyed Spring Washer 15/32 × 15/16x 16Ga. Shift Mechanism Seal 19181511 7bJ 6274H 76020412 STD551!31 STD523108 633A109 Washer 9/16 x15/16 x 11 Ga. Gear Shift Gate and Reinforcement Shift Ball Cover Gasket Cotter 1/8 x 3/4 *Lockwasher5/16 *Hex Bo115/16-18 UNCx7/8 Gear Shift Lever Ass'y. 122286X Transaxte Assembly (Service) *STANDARD HARDWARE--PURCHASE LOCALLY REPAIR PARTS GT 18 TWIN ENGINE GARDEN BRIGGS TRACTOR--MODEL & STRATTON--MODEL NUMBER NUMBER 917.255917 422437, 2O 44 TYPE NUMBER 1209-01 REPAIR PARTS GT 18 TWIN GARDEN TRACTOR--MODEL ENGINE BRIGGS & STRATTON--MODEL CYLINDER,CRANKSHAFT KEY N O. 01 PART NO, AND ENGINE BASE 491685 391086 Cylinder Seal-Oil 2 ! 2461 Head- Cylinder No. Assembly No. 2 ! 04 212462 Head-Cylinder 05 06 271867 Gasket-Cylinder Head No. 271868 Gasket-Cylinder Head No. 2 07 08 393243 393153 27803 Breather Assembly No. 1 Breather Assembly No. 2 Gasket-Valve Cover 94382 270982 Screw-Sem Gasket-Crankcase 09 10 ;.1 1/64" NUMBER 1 KEY NO. PART NO. DESCRIPTION 34 35 212337 491287 Gear-Cam 36 296004 37 394348 PtpeFue! 23" Gear - Governor 38 89838 Wrench-Spark 39 220863 Washer-Coy. Crank (inside) 40 394539 2-3/8 41 90576 Plug.Spark (Resistor) high-6Omm) Nut-Hex 8 32 44 398924 45 88838 46 280220 47 48 93783 223055 49 394391 50 270981 51 222700 52 93053 53 54 55 94298 49!53t9 66538 56 93448 Plug-Hex 57 58 222698 220863 Key-Flywheel Washer 59 222773 Washer- 60 61 231445 393606 Gear-T_ming Beanng-Ball (P T O. side) Guide-Exhaust Valve NOTE: 231218 Intake Valve Guide Foam Seal - Governer Plug Gasket-Crankcase Dipstick-Oil Tube 271145 11 271146 Gasket-Crankcase .009" Thick 13 93211 Screw-Cylinder 14 91084 Plug 15 394430 Crankshaft 394535 291675 Key for retaining Cover Assembly Seal-Oi! 93847 Screw-Crankcase 19 394955 Piston Assembly.Standard 20 & 22) 19 394956 Piston Assembly - 010" 19 394957 394958 Piston Piston Assembly Assembly - .020" - .030" 394959 Ring Set - Piston - Standard 82 393741 394960 394961 Ring Ring Set - Piston Set - Piston - .010" - .020" 83 261961 394962 398990 Ring Set - Piston - 030" O.S. Dipstick and Tube Assembly (Inc. 64 210949 Seat-Exhaust 260924 65 88 261463 262332 Seat-intake 22 23 Key No's. 44, 45 & 46) Lock-Piston Pin 299691 Pin Assembly 87 398808 391286 Standard (Inc. Key No, 22) Pin - Assembly-Prston-,O05" 68 69 230318 92791 Connector-Fuel 23 24 394306 Rod Assembly-Connecting 70 93722 For Connecting Crankpin bore 71 72 261528 92268 Terminal-Spade Valve-Intake 73 74 75 491523 262331 93886 76 271170 Screw Sea! Tube 77 78 271174 223882 Gasket Washer 16 17 18 19 2O 2O 2O 20 2! 25 Thick long) Oil Drain - order Dipper.Connecting Screw-Connecting Valve-Exhaust 65906 Spring-Intake 3O 26828 221596 Spring-Exhaust Retainer.Intake 31 292260 RotocoikExhaust 32 33 93630 Retainer-Exhaust 26 ! 368 Tappet- 27 28 29 Cover Head 223053 92909 390420 26 Cover Cap and Sea!-Filler 11 (2-21/32" Shaft cut to length Cover Thick .005" 1209-01 GROUP DESCRIPTION 02 03 NUMBER 917.255917 NUMBER 422437, TYPE part 94 !96 timing gear - Crankcase cover Mtg Sere Inc. Key No. 's O.S. O.S. O.S, O.S. O.S. O.S. Rod with .020" order No 397158 Rod Rod Valve Valve Valve Valve Rote- Tube - Oi! Fzlter Screw-Hex Hd. Trough-Dipper Base-Engine Gasket-Engine Guide Air "INCLUDED + SPECIAL Cap Valve 45 Base Clamp-Fuel Pipe Retainer-E.Ring Crank-Governor Elbow*Spark Sea! Only - Piston Filter Plug Socket Thrust Ass'y. and Retainer (Brass) Valve Valve Lower Bushing Wire-Ground Washer.Lock (Standard) (Standard) - Gov Pipe Shakeproof Washer Bearing-Cyfinder Upper Bushing-Governor - Exhaust - Coy Shaft IN GASKET SET 394501 TOOLS REQUIRED TO INSTALL REPAIR PARTS GT 18 TWIN GARDEN TRACTOR-=MODEL ENGINE BRIGGS & STRATTON--MODEL AIR CLEANER--CARBURETOR NUMBER 917.255917 NUMBER 422437, TYPE NUMBER GROUP 1209-01 38 37 33 41 --3! _54 .9 _69 16 f 39 55 56 59 \ 27 34 5 GASKET SET l [71 4@ Carburetor Overhaul Kit ] REPAIR PARTS GT 18 TWIN GARDEN TRACTOR--MODEL ENGINE--MODEL NUMBER 422437, TYPE AIR CLEANER--CARBURETOR GROUP KEY NO. PART NO. DESCRIPTION PART NO. 31 32 93715 262333 Nut-Hex 33 34 94298 262351 Nut-Square 35 36 251563 491282 37 262337 38 39 94297 491298 28, 44, 46, 47, 48, 49, 50, 51, 61, 63, 64 & 65 40 4 ! 222289 223882 Body Assembly (Inc, Key No's. 43 44 93893 397882 52 53 271271 271411 54 271180 Washer 55 56 93853 92278 Bolt-Governor 280819 280198 Tube-Breather Tube-Intake 3 213288 271412 Manifold Ass'y. + "Gasket-Carb. 270884 934 !5 Gasket-lntake Screw Carb. 94367 Screw 491630 Carburetor 9, 10, 1!, 5 6 7 8 Intake Mtg Manifold Mlg. MTG. Sere Intake Manifold Mtg, Sere Ass'y. (Inc. Key No's 12, 13, 14, 15, 18, 17, DESCRIPTION Link Governor Spring-Governor Spring - Governor Bracket-Speed ! - Upper CarlJuretor 10, 13. 18, 23 & Idle Control Spring-Compression Screw Pan Head Lever Ass'y Governor No's 40, 55 & 56) Washer 18, 19, 20, 21, 22, 23, 24, 25, 49154 917.255917 1209-01 KEY NO. ! 2 4 NUMBER NUMBER (Inc. Washer Screw-Sem Plug (Inc Key No 73) Element-Air Cleaner 10 230318 24) Connector 11 231209 Bushing* 12 13 491538 93499 + Valve Ass'y,-Carb. Screw-Throttle and 14 221939 Mtg. Sere Valve- Throttle 57 58 223001 222835 15 392672 Shaft 59 93868 16 91920 Screw-Mach. 60 392643 17 18 26157 Spring Mounting Strap Ass'y, (Inc. Key No. 43) 62 394018 t9 298514 63 271013 Cartridge-Air Cleaner ÷ Washer-Choke Shaft 20 21 230896 394681 67 68 394358 93053 22 49 t685 Body 69 393815 23 223534 No's, 11, 13, t4, Valve-Choke 70 39450 24 25 392673 Shaft 71 49 !539 Carburetor 94152 Screw-Hex 72 223472 27 73 280474 28 93897 231338 PlugWelch O-Ring Seal 29 30 222752 212706 271607 - Fuel Throttle Shaft Idle Choke Valve and Lever-Throttle Pil Hd. - Throttle 8-32 x 5/8 Body Body + Pin-Float Hinge + Valve-Fue! Inlet - Lower Carburetor (Inc. Key Screw-Casing oJet-Needle Nut-Hex Cover-Air Sere 10/32 x 3/4 Clamp Valve Cleaner Lever Cleaner Cartridge 'Plate-Air Screw-Sere Cleaner Air Cleaner Filter-Fuel Clamp-Fuel Pipe Fuel-Line (cut to required 15&65) and Lever-Choke Head + Gaeket-A_r Adj + "Gasket-Carburetor Float-Carburetor Key ! length ) Gasket Set Overhaul Kit Body-Air Cleaner Knob Air Cleaner *INCLUDED IN GASKET SET +INCLUDED IN CARBURETOR OVERHAUL OForhigh altitude - use jet # 231333 47 KIT REPAIR PARTS GT 18 TWiN GARDEN ENGINE BRIGGS AND TRACTOR--MODEL STRATTON--MODEL NUMBER NUMBER 917.255917 422437° TYPE NUMBER 1209-01 lO 30 6 7 15 16-.-=_i 17 18 KEY NO. I PART NO. DESCRIPTION 394891 Armature Group KEY NO. (lnc Key No's. PART NO. 18 394808 Motor - Starting (Inc. Key No's 13. 15, 16, 17, 19, 20, 2I, 22, 19 390837 Amature 20 394860 Drive 21 398003 22 23 24 280104 90366 9I 162 Clutch Gear 2,3&5) 2 394970 Trigger Ignition Coil Assembly 3 221798 Terminal- Ignition 4 93381 Screw 5 6 7 394988 491180 93621 Armature Ass'y, Flywheel and Ring Screw - Sere 8 223726 Retainer-Fan Mtg Sem Gear Ass'y. - Maoneze 9 392595 Stator 391362 Gear - Flywheel Mounting Parts) - Alternator 11 12 280815 213472 Fan Fan !3 93535 Screw-Sere 14 19203 Puller - Flywheel Accessory) 15 16 94003 395538 Thru Bolt Brush Set 17 395537 Commutator End Starter Key No. Ring AIR GUIDE (Motor) Cap Ass'y. - Starter Ass 'y. Lockwauhur Screw - Hex Hd. - 5/I6 AND 25 393254 Kit - Pinion 22&26) Rof! Pin 26 94192 27 28 94385 223008 29 230674 Screen - Rotating NutHe>: 30 31 393537 93808 Connector Screw-Sem 33 396865 Starter Drive Group 21, 22, 25 & 26) 34 35 222511 393825 Washer Housing (Includes - Flywheel - Booster (Inc. Assembly End _ 18 x 1 - 1/2" 10 MUFFLER, 23 & 24) Magnatron Cable - Armature DESCRIPTION (Optional Cap Ass'y - 16) HOUSING GROUP Screw Spring (tnc Key No's - Hex Hd. - Tri Circuit (Inc. Key No's. - Spring A ssembty 4 L i KEY PART NO. NO. 1 2 DESCRIPTION 491243 93158 Housing-Blower Screw Sere 3 93777 Screw 4 5 491444 222848 Back Plate Assembly Cover - Air Guide 6 7 8 9 222846 93163 Shield- Cylinder Screw - Sere 223734 222849 Shield - Cylinder Cover - Air Guide - Hex 7 H. 48 ;> 7_ 8 Attachments That Add to the Craftsman Garden Usefulness Tractor of Your Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brie! explanations of how they can help you, This list was current at the time of publication; however, it may change in future years -more attachments may be added, changes (including changes in the stock number) may be made in these attachments, or some may no longer be available. Most of these attachments do not require additional hitches or conversion kits designed for easy attaching and detaching. You may order these attachments sales offices, and through the catalog. LAWN SWEEPERS let you collect grass clippings collection places. Path 30-in. 32-in. 38-in. of heavy grass Stock No. 71-2455 71-2452 71-2452 CARTS make and are catalog and leaves. Stock No. 71-24030 71-24032 71-24038 LAWN VACS for powerful up debris in hard-to-reach (those that do are indicated) at most Sears retail stores, Capacity 6.5 cu. ft, 10.0 cu. ft. 12.5 cu. ft. clippings and leaves. Engine 3HP 3HP 5HP All accept optional wand attachment Capacity 8 bu. 12 bu. 25 bu. to pick Also Required 71-24474 chute 71-24474 chute 71-24474 chute 10 cu. ft. cart hauling easy. Stock No. Size Capacity 71-24354 10 cu. ft. 1,000 lb, 71 24355 10 cu. ft. 1,000 lb, 71-24356 14 cu, ft. 1,250 lb. 71-24358 18 cu. ft. 1,500 lb. ROLLER for smoother lawn surface. 36-inch wide, 18 inch diameter water-tight drum Rounded edges prevent harm to turf. Adjustable scraper automatically cleans drum. SPREADER/SEEDERS make lar de-icers and sand. seeding, fertilizing, and weed killing easy. Broadcast Hauling cart Dump cart Dump cart Dump cart holds up to 390 lb. of weight. Stock No. 71-24084. spreaders are also useful for granu- 71-24194 Drop 71-24394 steel hopper. Broadcasts over a 5 to 8 foot 71-24395 corrosive spreading spinner, nylon gear box, stainless steel shaft. Broadcasts 8 to 10 foot swath. 160 lb. capacity (covers 40,000 sq. ft.) type, 36 inch. polypropylene 71-2416 Broadcasts Polyethylene hopper 12-in. semi-pneumatic swath. and impeller. 6 to 8 foot swath. hopper. wheels. 70 lb. capacity Vinyl hopper 50 lb. capacity. 100 lb. capacity steel hopper. NonNo-rust cover. Corrosion-resistant construction. AERATOR promotes deep root growth for a healthy lawn. Tapered 2.5" steel spikes mounted on 10-in. diameter discs puncture holes in soil at close intervals to let moisture soak it. Steel weight box for increased penetration. Stock No. 71-2435. CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach 24 hardened steel coring tips. 150 lb. capacity weight tray. Stock No. 71-24351. DETHATCHE.R loosens and flips thatch and matted leaves to lawn surface areas for reseeding and for seed bed preparation after tilling, 71-24303 71-24301 Two rows of five double tooth spring Ten spring steel tines each with two for easy grass pick up. roots. Useful 36-inch to prepare swath. bare tines dethatch 36-inch swath. Rear mount. "teeth" de thatch 30 inch path. Front mount. SPRAYERS use 12-volt DC electric motor that connects to tractor battery or other automatic spraying when pulting, and hand held wand for spot spraying. Wand applying herbicides, insecticides, fungicides, and liquid fertilizers. 71-2458 50 psi maximum pressure with 20 foot wand length 71-24398 25 psi maximum pressure with 10 foot wand length 12 volt source. has adjustable Includes booms for spray pattern. For DOZER BLADE removes snow; grades dirt, sand and gravel, 48 inches wide, 17 inches high, clears 44 inch path when angled. Master lift control lever for operator ease, Spring trip for snow removal on uneven pavement; built-in float for blade to follow ground contour. Reversible, replaceable scraper bar. (Use with tire chains, wheel weights or rear drawbar weight). Stock No, 71- 24402 SNOWTHROWER has 40-inch swath. Drum-type auger handles simple pin arrangement. Discharge chute adjusts to 240 degree 49 powdery and wet/heavy arc from tractor seat. snow. 6-inch Mounts diameter easily with spout dis- charges snow 10 to 50 ft. Stock No. 71-24071 Lift controlled -FIRE CHAINS are heavy duty; 7!- 26946 closely at tractor spaced seat. extra-large (Use with tire chains, wheel weights cross links give smooth ride, or rear drawbar outstanding traction. weight), Stock No. WHEEL WEIGHTS provide stability, reduce tearing of turf when moving on hills, stopping, turning, starting. Provides extra weight for traction to pull low-loads, lawn vac. Required for snow removal. For plowing; one in front frame, one in right rear tire, two on left rear tire. For snowblower or dozer blade: one on right rear tire, one on left rear tire. 55 pounds, Stock No. 71-26234. (Front or rear mounting frame bracket Stock No. 71-26235.) TRACTOR CAB has heavy-duty vinyl fabric over tubular steel frame, fiberglass top; clear plastic windshield offers 360 degree visability. Hinged metal frame doors with catch. Keeps operator warm and dry. Remove vinyl and windshield for use as sun protector in summer. Stock No. 71- 241 73 Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand-operated No. 71-26!68); 12- volt amber flashing caution light for mounting on cab top (Stock No. 71-26169). "TILLER has 8HP engine to prepare l 1-in. dia,, one-piece heat-treated Stock No. 71-25249, "PLOW turns soil 6 inches deep, Heavy steel landslide for straight seed beds, cultivate and compost steel tines. Tills 30-inch path. that angle from (Stock garden residue. Chain-drive transmission. Six (Requires sleeve hitch Stock No. 71-25231.) cuts 10-inch furrow, Crank adjustment furrowing. Stock No. 71-24233. *DISC HARROW has 2 gangs of 4 steel blades tandem. Stock No. 71-24234. wiper controls 10 to 20 degrees REAR GRADER/LEVELER BLADE is 42-inches wide Operated from driver's seat. at 30 degrees for grading. Reverses for snow plowing. Stock No. 71-24239. depth, 3-position 40 inches wide. Reversible steel yoke sets width. Can hook 2 units in blade can be angled "SLEEVE CULTIVATOR is 43-inches wide. Prepares ground for seeding, helps weed control. Steel frame holds 5 adjustable sweeps. Adjusts vertically, horizontally, Stock No. 71-25304. Optional accessory for cultivator: steel furrow opener for wide openings for potatoes, corn, other deep-seeded crops (Stock No. 71-25305). ELECTRICAL ASSIST KIT mounts switch. Stock No. 71-25242, to master "Asterisked uncouples. sleeve attachments require lift. hitch Raises and lowers (Stock No. 71-25231) 50 ¸ front, mid and rear mount for use with master attachments lift system Single with flip of pin couples/ / / 51 [RAFTSMAN SEARS GT 18HP TWIN 6 SPEED - 44"" MOWER GARDEN TRACTOR OWNERS MANUAL MODEL NO. 917.255917 The Model Number the seat. Always service will be found on the Model provide the Model Number or repa/_" parts for your Garden Tractor. Aft parts listed herein may be ordered from Center!Departments and most Sears Stores. WHEN ORDERING REPAIR PARTS, ING INFORMATION: • • • • HOW TO ORDER REPAIR PARTS THE THE THE THE Your Sears has service having the our pledge Sears, Roebuck Ptate located under when requesting ALWA any Sears Service YS GIVE THE FOLLOW- PART NUMBER PART DESCRIPTION MODEL NUMBER NAME OF MERCHANDISE merchandise has added value when you consider Sears units nationwide staffed with Sears trained technicians parts, tools and the equipment to insure that we meet to you,"We Service What We Sell". and Co. Chicago, IL 60684 U.S.A. 122390XOE 9.19.88 PRINTED IN U.S.A.
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