Craftsman 917255960 User Manual Lawn, Tractor Manuals And Guides L0807534

CRAFTSMAN Lawn, Tractor Manual L0807534 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

GH68-36252A L0807534

User Manual: Craftsman 917255960 917255960 CRAFTSMAN Lawn, Tractor - Manuals and Guides View the owners manual for your CRAFTSMAN Lawn, Tractor #917255960. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman Lawn, Tractor Manual

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Page Count: 28

SEA/k S

MODEL NO.

917.255960

Caution:

Read and follow

all Safety Rules

and Instructions

Before Operating

This Equipment

i8.0 HP TWIN CYLUNDER

ELECTRmC START

44" MOWER

6 SPEED

GARDEN TRACTOR

• Assembny

oOperatnon

° Customer ResponsRbilities

, Service and Adjustment

°Repair Parts

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

GENERAL OPERATION

Read, understand, and follow all instructions in the manual

arrd on the machine before starting

Only allow responsible adults, who are familiar with the

instructions, to operate the machine

Clear the area of objects such as rocks, toys, wire, etc. which

could be picked up and thrown by the blade_

Be sure the area is clear of other people before mowing_ Stop

machine if anyone enters the area

Never carry passengers

Do not mow in reverse unless absolutely necessary Always

look down and behind before and while backing.

Be aware of the mower discharge direction and do not point

it at anyone Do not operate the mower without either the

entire grass catcher or the guard in place

Slow down before turning

Neverleave a running machine unattended Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting

Turn off blades when not mowing

Stop engine before removing grass catcher or unclogging

chute

Mow only in daylight or good artificial light

Do not operate the machine while under the influence of

alcohol or drugs.

Watch for traffic when operating near or crossing roadways_

Use extra care when loading or unloading the machine into a

trailer or truck

II, SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipov_r

accidents, which can result in severe inury or death_ All slope's

requre extra caut on f you cannot backup the s ope orif you fee

uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree limbs, etc

Watch for holes, ruts, or bumps Uneven terrain could

overturn the machine Tall grass can hide obstacles.

Useslow speed. Choose alow gear so that you will not have

to stop or shift while on the slope.

Followthemanufacturer's recommendationsfor wheelweights

or counterweights to improve stability

Use extra care with grass catchers or other attachments

These can change the stability of the machine.

Keep all movement on the slopes slowand gradual Do not

make sudden changes in speed or direction

Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope

DO NOT:

Donot turn onslopes unlessnecessary, andthen,turn slowly

and gradually downhill, if possible

Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge of

a cliff or ditch, or if an edge caves in.

Do not mow on wet grass_ Reduced traction could cause

sliding

Do not try to stabilize the machine by puttingyour foot on the

ground

Do not use grass catcher on steep slopes

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children Children are often attracted to the machine

and the mowing acttvity Neverassumethatchildrenwillremain

where you last saw them

Keep children out of the mowing area and under the watchful

care of another responsible adult

Be alert and turn machine off if children enter the area

Before arrd when backing, look behind and down for small

children.

Never carry children_ They may fall off and be seriously

injured or interfere with the safe machine operation

Never allow children to operate the machine

Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision

IV, SERVICE

Use extra care in handling gasoline and other fuels They

are flammable and vapors are explosive

Use only an approved container

Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling Do not

smoke

Never refuel the machine indoors

Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

Never run a machine inside a closed area

Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition

_ever tamper with safety devices, Check their proper

eratlon regularly

Ke_ machine free of grass, leaves, or other debris build-up,

Cle_e oil or fuel spillage. Allow machine to cool before

storing]

Stop and inspect the equipment if you strike an object

Repair, ifnecessary, before restarting

Never make adjustments or repairs with the engine running

Grass catcher components are subject to wear, damage,

and deterioration, which could expose moving parts or allow

ob ects to be thrown. Frequently check components and

rep ace with manufacturer's recommended parts, when nec-

essary.

Mower blades are sharp and can cuL Wrap the blade(s) or

wear gloves, and use extra caution when servicing them

Check brake operation frequenfly= Adjust and service as

required,

ILook for this symbol to point out impor-

tant safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making

repairs.

CONGRP, TULATIONS on your purchase of a Sears

Tractor It has been designed, engineered and manu-

factured to give you the best possible dependability and

performance

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service

Center/Department. We have competent, well-trained

technicians and the proper tools to service or repair this

unit.

Please read and retain this manual, The instructions will

enable you to assemble and maintain your unit properly,

Always observe the "SAFETY RULES'

MODEL

NUMBER 917255960

SERIAL

NUMBER

DATEOFPURCHASE

THEMODELANDSERIALNUMBERSWILLBEFOUND

ON A PLATE UNDER THE SEAT

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct Contact your nearest Sears store for details

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules

Follow a regular schedule in maintaining, caring for and

using your unit.

Follow the instructions under "Customer Responsibili_

ties" and "Storage" sections of this owner's manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: 18.0

GASOLINE CAPACITY: 3.5 GALLONS

UNLEADED REGULAR

OIL (3.0 PINTS w/o Filter) SAE 30 (or 10Wo30)

(3,5 PINTS w/FILTER) WINTER: SAE 5W-30

SPARK PLUG (GAP,025 IN): CHAMPION RV15VC

VALVE CLEARANCE: INTAKE .003-.006 IN

EXHAUST 016-019 IN.

GROUND SPEED: (MPH):

LO HI

1st 8 1_8

2rid 1.4 34

3rd 2.4 5.5

ReVr .9 2.1

TRANSAXLE OIL NON-DETERGENT

(4 QUARTS) SAE 30

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 15 AMPS @ 3660 RPM

BLADE BOLT TORQUE: 30-35 FT. LBS

WARNING: This unit is equipped with an internal combus-

tion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered

land unless the engine's exhaust system is equipped with

a spark arrestor meeting applicable local or state laws (if

any), If a spark arrester _sused, it should be maintained in

effective working order by the operator.

In the state of California the above is required by law

_tection 4442 of the California Public Resources Code).

her states may have similar laws, Federal laws apply on

federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center

(See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the

instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does not cover:

Expendable items which become worn during normal use, such as blades,spark plugs, air cleaners and belts,

Tire replacement or repaircaused by punctures from outsideobjects, suchas nails,thorns, stumps, or glas&

Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment accordingto the instructions contained in the owner's manual.

Riding equipment used for commercial or rental purpose&

LIMITED 90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery included with this ridingequipment proves defective in material or workmanship

and our testing determines the battery will not hold a charge, Sears willreplace the battery at no charge.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT IN THE UNITED STATES.

This Warranty gives you specific legal rights, and youmay also have otherrights which may vary from state to state.

SEARS, ROEBUCKAND CO,, D/731CR-W, SEARS TOWER, CHICAGO, ILLINOIS 60684

,, ,,i, i,u

TABLE OF CONTENTS

,i ,,u

SAFETY RULES ......................................................... 2

PRODUCT SPECIFICATIONS ..................................... 3

CUSTOMER RESPONSIBILITIES ....................... 3,15-16

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

INDEX ........................................................................... 4

ASSEMBLY ........................................................... 7-10

MAINTENANCE SCHEDULE ...................................... 15

OPERATION ......................................................... 11-14

SERVICE AND ADJUSTMENT ............................. 19-25

STORAGE .................................................................... 26

TROUBLE SHOOTING .......................................... 27-26

REPAIR PARTS-TRACTOR .................................. 36-53

SLOPE SHEET ........................................... BACK PAGE

nNDEX

Adjustment,Attachment Lift Spring, 23

Adjustments:

Brake ..................................... 21

Carburetor ............................... 25

Clutch Pulley ........................... 21

Gauge Wheels ....................... 13

Mower:

Front-To-Back ................... 20

Side-To-Side .................... 19

Mower Drive Belt ..................... 20

Throttle Control Cable ............. 25

Air Filter, Engine ......................... 18

Air, Screen, Engine ....................... 18

Assembly ................................. 7-10

Attachment Lift Spring:

Adjustment ............................. 23

Battery:

Charging .................................. 8

Cleaning ............................... 17

Installation .............................. 10

Levels .................................. 8,17

Preperation ................................ 8

Starting with Weak Battery ...... 23

Storage .................................. 26

Terminals ................................ 17

Belt:

Motion Drive:

Removal/Replacement ....... 22

Mower Blade Drive:

Removal/Replacement ....... 2 t

Mower Drive:

Removal/Replacement ....... 20

Blade:

Replacement ........................... 16

Sharpening .............................. 16

Brake Adjustment .......................... 21

Carburetor, Adjustment .................. 25

Controls, Tractor ............................ 11

Customer Responsibilities ........ 15-16

Engine:

Air Filter .............................. 18

Foam Pre-Cleaner ............ 16

Air Screen, Engine ............... 18

Cooling Fins, Engine ............ 16

Engine Oil ............................ 17

Fuel Filter. ........................... 18

Spark Plugs ......................... 16

Tractor:

Battery ................................ t 7

Blade .................................... 16

Lubrication Chart ................ 15

Maintenance Schedule ......... 16

Tire Care ..................... 6,16,22

Transaxle Oil Level .............. 16

Cutting Height, Mower .................. 12

Decals .......................................... 29

Engine:

Adjustments:

Carburetor .......................... 25

Throttle Contr_ Ca6!e ......... 25

Air Filter ........... __. ,.. _............ 18

Air Screen ....... ..._ ...J ........... 18

Cooling Fins ..... \ .../ ........... 18

Oil Change ....... \/ ............ 17

Oil Level ........................... 13,17

Oil Type ........... A ............. 17

Preparation ......... /,-_ ........... 13

Starting ............................. 14

Storage .............. /__._ .......... 26

Filter':

Air' Cleaner. ....................... ,_,,,18

Fuel ................................... ,.\., 18

OIL ..................................... Z18

Fuel:

Storage ................................... 26

Type ........................................ 14

Fuse ............................................... 23

Headlights ...................................... 23

Hood Removal .............................. 24

Leveling Mower Deck ............... 19-20

Lubrication Chart ........................... 15

Maintenance Schedule .................. 15

Mower:

Adjustment:

Front-To-Back ................ 20

Side-To-Side .................... 19

Blade Replacement ................. 16

Blade Sharpening .................... 16

Cutting Height ........................ 12

Installation ............................... 9

Operation ................................ 13

Removal .................................. 19

Mowing Tips ................................ 14

Muffler ............................................ 18

Spark Arrester ........................ 3

Oil:

Cold Weather Conditions ... 13,17

Engine .................................... t 7

Transaxle ............................... 16

Operating Mower ........................... t 3

Operation ................................ 11-14

Parking Brake ......................... 11,12

Parts Bag ..................................... 6

Product Specifications .................... 3

Safety Rules ................................... 2

Schematic ..................................... 54

Seat ............................................. 8

Service & Adjustments ............. 19-25

Attachment Lift Spring .......... 23

Clutch Pulley ........................... 21

Fuse .................................... 23

Mower Adjustment

Front-To-Back ................... 20

Side-To-Side .................... 19

Motion Drive Belt:

Removal/Replacement ...... 22

Mower Blade Drive Belt:

Removal/Replacement ...... 21

Mower Drive Belt:

Removal/Replacement ...... 20

Mower Removal ...................... 19

Tire Care ...................... 8,16,22

Slope Guide Sheet ........................ 55

Spark Plugs ................................ 18

Specifications ................................. 3

Starting the Engine ...................... 14

Steering Wheel .......................... 7,22

Stopping the Tractor .................. 12

Storage .......................................... 26

Throttle Control Cable:

Adjustment .............................. 25

Tires ...................................... 8,16,22

Troubleshooting ........................ 27-28

Wheels ......................................... 29

Wiring Schematic ....................... 54

I,,,I,, H,II

ACCESSORIES AND ATTACH ENTS

i ii i,i

These accessories and attachments were available when the unit was purchased They are also available at most Sears retail outlets,

catalog and service centers Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE

SPARK PLUG MUFFLER AIR FILTER GAB CAN ENGINE OIL STABILIZi

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide vadety of attachments that fit your vehicle Many of these are listed below with brief explanations of how they can help

you This fist was current at the time of publication; however, it may change in future years - more attachments may be added, changes may

be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears stere for the accessories

and attachments that are available for your unit.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching

LAWN SWEEPERS let you collect grass clippings and leaves

LAWN VACS for powerful collection of heaw grass clippings and

leaves Wand attachment to pick up debris in hard-to-reach

places

CARTS make hauling easy Variety of sizes available.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwater-tightdrumholdsupto390{bs ofweight Rounded

edges prevent harm to turf Adjustable scraper automatically

cleans drum

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy Broadcast spreaders are also useful for granular de-

icers and sand

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots 36-inch swath 24

hardened steel coring tips 150 Ib capacity weight tray

AERATOR promotes deep root growth for a healthy lawn Ta-

pered 2 5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in

MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup Twenty spring ttne

teeth Usefultapreparebareareasforseeding Availableforfront

or rear mounting

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source. Includes booms for

automatic spraying when pulling, and hand held wand for spot

spraying Wand has adjustable spray pattern For applying

herbicides, insecticides, fungicides, and liquid fertilizers

SNOWTHROWER has 40-inch swath Drum-type auger handles

powdery and wet!heavy snow Mounts easily with simple pin

arrangement Discharge chute adjusts from tractor seat 6Hnch

diameter spout discharges snow 10 to 50 feet Lift controlled at

tractor seat (Use with chains, wheel weights, or rear drawbar

weight )

TIRE CHAINS are heaw duty; closely spaced extra-large cross

links give smooth ride, outstanding traction

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials (55 Ibs each )

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility Hinged metal doors with catch. Keeps operatorwarm

and dry Remove vinyl and windshields for use as sun protector

in summer (Catalog only)

Optional accessories for tractor cab: tinted/tempered solid

safety glass windshield with hand operated wiper; 12-volt amber

caution light for mounting on cab top (Catalog only )

TRACTOR COVER protects tractor from weather Made of

Evolution 3 fabric (water-repellent, extremely breathable, light

weight, soft, non-abrasive, pliable in all temperatures, durable,

stain/tear/puncture resistant, will not shrink or stretch) (Catalog

only)

TILLER has 8 hp engine to prepare seed beds, cultivate, and

compost garden residue Chain-drive transmission. Six 11-inch

diameter one piece heat-treated steel tines Tills 30_inch path

(Requires sleeve hitch )

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate, and compost garden residue. Tiller has Its own built-in

liftand depth control system and does NOT require a sleeve hitch

Fits any lawn, yard, or garden tractor Simply hook up to the

tractor drawbar and go!

DOZER BLADE removes snow; grades dirt, sand and gravel. 48

inches wide, 17 inches high, clears 44-inch path when angled

Master lift control lever for operator ease Spring trip for snow

removal on uneven pavement; built-In float for blade to follow

ground contour Reversible, replaceable scraper bar (Use with

tire chains, wheel weights or rear drawbar weight )

FRONT END LOADER system includes double wide rear tires.

rear weight box, and hydraulically operated 526 cuff bucket

(Catalog only)

REAR BLADE is 42 inches wide and operated from driver's seat

Reversible steel blade can be angled at 30 degrees for grading

Reverses for snow plowing (Requires sleeve hitch )

SLEEVE CULTIVATOR is 43 inches wide Prepares ground for

seeding, helps weed control Steel frame holds 5 adjustable

sweeps Adjusts vertically, horizontally (Requires sleeve hitch )

Optional accessory for cultivator: steel furrow opener for wider

openings for potatoes, corn, and other deep-seeded crops

PLOW turns soil 6 inches deep, cuts 10-inch furrow. Crank

adjustment controls depth, 3-position yoke sets width Heaw

steel landslide for straight furrowing (Requires sleeve hitch )

DISC HAR ROW has 2 gangs of 4 steel blades that angle from 10

to 20 degrees, 40 inches wide Can hook 2 units in tandem

(Requires sleeve hitch )

WEIGHT BRACKET for drawbar for snow removal applications

Can be mounted on front of tractor for plowing applications Uses

(1) 55 Ib weight

SLEEVE HITCH for use with master lift system Single pin

couples/uncouples

CONTENTS OF HARDWARE PACK

,,i , i ,H

.................. i.i i, H ,Ul

Parts Bag contents shown full size

(1) Shoulder Bolt 5/16-18

(1) Washer 17/32 x 1-3/16 x 12 Ga.

(1) Knob

(4) Retainer Springs

(4) Washers 11/32 x 1

(2) Hex Bolts 1/4- 20 x 3/4 @

(2) Hex Nuts 1/4 - 20

(2) Washers 9/32 x 5/8 x 16 Ga. (2) Lock Washers 1/4

iii, i ,,,i, .....

(2) Wing Nuts 1/4 -20

. i,. i.... luH

Parts packed separately in carton

..... ii i i,

Seat

Steering Wheel

Battery acid

I....

Battery

Parts Bag Owner's Manual

rst bag contents not shown full size

V-Belt _

(2) Battery Carriage Bolts 1/4-20 x74/2 '_

Steering Wheel Insert

Battery Caps-

15=Slope Sheet and Instructions

i,,,,., ii i,,,,, ..i i..,, Hi,

ASSEM L¥

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(2) 7/16" wrenches (1) Tire pressure gauge

(1) Adjustable wrench (1) Utility knife

When right and [eft hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel)

TO REMOVE UNIT FROM CARTON

UNPACK CARTON

Remove all accessible loose parts from carton (See

page 6)

Cut along dotted lines on the carton, from top to bottom,

all four corners of carton and lay panels flat

Remove mower deck from skid.

Check for any additional loose parts or cartons and

remove

BEFORE ROLLING UNIT OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

Remove hex bolt, lock washer and large flat washer

from steering shaft.

Position front wheels of the tractor so they are pointing

straight forward.

Position steering wheel so cross bars are horizontal

(left to right) andslide onto adapter.

Secure steering wheel to steering shaft with hex bolt,

lock washer and large flat washer previously removed.

Tighten securely.

Snap insert into center of steering wheel.

Remove protective plastic from tractor hood and grill

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE UNIT IS

TO ROLL OFF SKID,

(See Fig, 2)

Raise attachment lift lever to its highest position,

Place gearshift lever in "NEUTRAL" position.

Release parking brake by depressing clutch/brake

pedal

Rol! unit backwards off skid,

STEERING

,_J_. _ WHEEL

_/ INSERT

-- HEX BOLT

LOCK r'.'_

WASHER_ _FLAT WASHER

STEERING GWHEEL -- STEERING SHAFT

ADAPTER

/J l_ "3r I,"

•)\,

///

FIG, 1

LIFT[.EVER

CLUTCH/BRAKE

PEDAL

GEARSHIFT

LEVER

FIG, 2

u.i ,i

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 3)

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately if

accidentally in contact with battery acid.

Do not smoke. Fumes from charged bat,.

tery acid are explosive.

Read the instructions included with the

battery vent caps, Always wear gloves,

clothing and goggles to protectyour hands,

skin and eyes.

Your unit has a battery charging system which is sufficient

for normal use_ However, periodic charging of the battery

with an automotive charger' will extend its life.

See instructions packed with vent caps in parts bag.

Fill battery with acid_ Fill each celt until it reaches the

bottom of the vent wells_ Do not overfill.

Allow battery to stand and settle for at least thirty

minutes, After standing, check the level of acid. If

below the vent wells, add more acid until the correct

level is reached.

While battery is standing (after adding acid) and later, while

batter,! is being charged, continue with assembly of unit.

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR

BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE FAILURE TO CHARGE

BATTERY CAN RESULT IN A SHORTENED BATTERY

LIFE

Charge battery at a rate of 6 amperes for 1 hour. Use

a 12 volt battery charger. Observe all safety precau-

tions required for battery charging.

Check the acid level after the battery is charged. If the

acid has fallen below the correct level, add distilled or

iron free water.

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment knob.

Remove cardboard packing on seat pan.

Place seat on pan and assemble shoulder boil

Assemble adjustment knob and flat washer loosely.

Do not tighten.

Tighten shoulder bolt securely.

Lower seat into operating position and sit on seat

Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down.

Get off seat without moving its adjusted position.

Raise seat and tighten adjustment knob securely.

SEATPANx SE/T_

SHOULDER X _ \_ \ \ \\ \

//_'_'__ FLAT WASHER

fADJUSTMENT

KNOB

FIG. 4

Install the vent caps to cover the vent wells. Wash the

top of the battery with water to remove any acid, then

wipe dry.

Check battery case for leakage to make sure that no

damage has occurred in handling.

Dispose of excess battery acid. Neutralize acid for

disposal by adding it to four inches of water in a five

gallon plastic container. Stir with a wooden or plastic

paddle while adding baking soda until the addition of

more soda causes no more foaming.

CI'_CK TIRE PRESSURE

The tires on your unit were overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

Follow instructions on how to install battery.

CUT AWAY VIEW //VENT CAP

[' " .............. T/VENT WELL

' _ '_BATtERY

:_ _/,.Z_ r_ zl_ r_21., CELL ACID

_U_ __ LEVEL

FIG. 3

ASSEMBLY

INSTALL MOWER AND DRIVE BELT

Your unit has been shipped with the front mower suspen-

sion bracket banded to the frame, Remove bands and pivot

bracket downward

MOWER INSTALLATION (See Figs 5, 6, 7 and 8)

Remove banding from suspension arms and gauge

wheels Set gauge wheels aside for later assembly

Slide mower under tractor with discharge guard to right

side of tractor

Slide front suspension brackets into mower bracketsr

Retain with release pins, Turn height adjustment knob

counterclockwise until it stops Lower mower linkage

with attachment lift lever,

Slide studs through lift links on both sides of tractor

Retain with washers and retainer springs

Place the suspension arms on brackets on both sides

of frame, Retain with washers and retainer springs

Place suspension arms in rear suspension brackets

Retain with release pins

Turn height adjustment knob clockwise to remove

slack from mower suspension

Insert gauge wheel bar into bracket (See Fig 7),

Retain with clevis pins and retainer springs,

DEPTH ADJUSTMENT

SUSPENSION KNOB

ARM

BELT

BRACKETS

FRONT

SION

BRACKET

RELEASE

GAUGE

WHEEL

BAR _/ BRACKET

'oo;==;

CLEVIS

L.)_ PIN

FIG. 7

DRIVE BELT INSTALLATION (See Figs 8 and 9)

Remove hood and grill (See "TO REMOVE HOOD

AND GRILL ASSEMBLY" in the Service and Adjust-

ments sections of this manual),

Roll mower drive belt over primary mandrel

Roll mower drive belt forward over front mower sus-

pension bracket

Place mower drive belt over clutch pulley on engine

and under idler pulley and tension pulley

NOTE: Pulltension pulley lever forward for belt clearance

Make sure narrow "V" side of belt is engaged with each

pulley, and push tension pulley lever back to opearting

position

Replace hood and grill assembly

PRIMARY

MOWER

DRIVE

FIG. 8

FIG, 5

RETAINER SPRING

BRACKET

SUSPENSION

ARM

RETAINER

- WASHER

.IFT LINK

FIG, 6

TENSION/_"_,'

PULLEY

MOWER

_RIVE

BELT

IDLER

PULLEY

FIG, 9

CHECK DECK LEVELNESS

For best cutting,results, mower housing should be properly

leveled, See TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of his manual

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and

Adjustments section of this manual Verify that the belts are

routed correctly

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual

INSTALL BATTERY (See Figs. 10 and 11)

CAUTION: Do not short battery terminals.

_efore Installing battery, remove metal

bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

Raise hood.

Make sure drain tube is fastened to drain hole in battery

tray and battery tray is positioned in hole of battery

support

Place battery in plastic tray, battery terminals to front of

tractor

First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex

nut as shown Tighten securely

Connect BLACK grounding cable to negative (-) battery

terminal with remaining hex bolt, flat washer, lock washer

and hex nut. Tighten securely.

Slide the two battery bolts through the terminal guard

and start the wing nuts onto the threads

Position terminal guard over the battery as shown, lower

bolts into key holes and slide square shafts of bolts into

slots of key holes

Tighten wing nuts by hand making sure battery bolts

remain in slots of the key holes in the battery supporL

Be sure terminal access doors are closed.

Use terminal access doors for:

Inspection for secure connections (to tighten hardware).

Inspection for corrosion.

Testing battery.

Jumping (if required).

Periodic charging.

VENT ---_ -- ,..

CAP _. . "" ..,'"

,EYHOLE

._ WING NUTS

j{_ACCESS

I "DOORS

BATTERY

_-*'_'--DRAIN TUBE

FIG. 11

/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BESTPERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

v" All assembly instructions have been completed.

v" No remaining loose parts in carton

v" Battery is properly prepared and charged• (Minimum 1

hour at 6 amps).

,,/ Seat is adjusted comfortably and tightened securely

t/ All tires are properly inflated (For shipping purposes,

the tires were over-inflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results (Tires must be

properly inflated for leveling).

Y Check mower and drive belts. Be sure they are routed

_l_._erly around pulleys and inside all belt keepers

,/ Che#k wiring See that all connections are still secure

and wires are properly clamped=

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level

_" Fuel tank is filled with fresh, c_ean, regular unleaded

gasoline

,/ Become familiar with all controls-their location and

function Operate them before you start the engine

1/ Be sure brake system is in safe operating condition.

HEX NUT -..,:,_.:_._:.- ....... ;,. POSITIVE

.(RED)

,:/____/,'J"_/CABLE

_ _v _ FLAT

S I"_-_ _ _.._._ WASHER

NEGATIVE _::?,.';_ [_ /BOLT

(BLACK)_/',._, _ /

CABLE " ,r_

FIG. 10 10

i,=,, , ii ,

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your Tractor to familiarize yourself with the location of various controls and adjustments. Save

this manual for future reference.

A'rrACHMENT CLUTCH SWITCH,

AMMETER

LEVER

CLUTCH/BRAKE PEDAL

CHOKE CONTROL IGNITION SWITCH

HEIGHT ADJUSTMENT

KNOB

GEARSHIFT LEVER

PARKING BRAKE

RANGE SHIFT LEVER

FIG, 12

Sears tractors conform to the safety standards of the American National Standards Institute

ATTACHMENT CLUTCH SWITCH - Used to engage

mower blades or other attachments mounted to your trac-

tor.

LIFT LEVER- Usedto raise and lower mower deck or other

attachments mounted to your tracton

CLUTCH/BRAKE PEDAL - Used for declutching and

braking the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction of

tractor.

THROTTLE CONTROL - Used to control engine speed,

RANGE SHIFT LEVER - Allows "HI" or "LO" speed for all

forward and reverse gears,

IGNITION SWITCH - Used to start and stop the engine,

AMMETER - Indicates battery charging (+) or discharging

(-).

LIGHT SWITCH - Turns the headlights on and off,

PARKING BRAKE LEVER - Locks clutch/brake pedal into

the brake position.

CHOKE CONTROL - Used when starting a cold engine

HEIGHT ADJUSTMENT KNOB- Used to adjustthe mower

height

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye damage, Always wear safety glasses or eye shields before starting your tractor

and while moving, We recommend Wide Vision Safety Mask for over the spectacles or standard

safety glasses,

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 13)

Depress clutch/brake pedal into full "BRAKE" position

and hold

Place parking brake lever in "ENGAGED" postion and

releasepressurefromclutch/brakepedal Pedalshould

remain in "BRAKE" position Make sure parking brake

will hold vehicle secure

STOPPING (See Fig. 13)

MOWER BLADES

Move a_achment clutch switch to "DISENGAGED"

position

GROUND DRIVE -

Depress clutch/brake pedal into full "BRAKE" position.

Move gearshift lever to "NEUTRAL" position,

ENGINE -

Move Throttle Control to "SLOW" position,

Turn ignition key to "OFF" position and remove key.

Always remove key when leaving vehicle to prevent

unauthorized use,

Never use choke to stop engine

NOTE: Under certain conditions when unit is standing idle

with the engine running, hot engine exhaust gasses may

cause "browning" of grass. To eliminate this possibility,

always stop engine whBn stopping unit on grass areas.

I _, CAUTION; Alwaysstopunitcompletely, as

._ described above, before leaving the

operator's position;to empty grass catcher,

etc.

TO USE CHOKE CONTROL (See Fig, 13)

Use choke control whenever you are starting a cold engine,

Do not use to start a warm engine,

To engage choke control, pull knob out. Slowly push

knob into disengage,

TO USE THROTTLE CONTROL (See Fig. 13)

Always operate engine at full throttle

Operating engine at less than full throttle reduces the

battery charging rate and the engine cooling air flow,

Full throttle offers the best mower performance_

TO MOVE FORWARD AND BACKWARD

(See Fig. 13)

The direction and speed of movement is controlled by the

gearshift lever,

Start tractor with clutch/brake pedal depressed and

gearshift lever in "NEUTRAL" position.

Move gearshift and range shift levers to desired posi-

tion,

Slowly release clutch/brake pedal to start movement

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS, FAILURE

TO 130 SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE

CLUTCH/BRAKE PEGAL

"BRAKE" POSITION

"DRIVE"

POSITION

AI-rACHMENT

CLUTCH SWITCH

CHOKE

CONTROL

IGNITION

THROTTLE

LEVER

HEIGHT

ADJUSTMENT

KNOB

GEARSHIFT RANGE

LEVER SHIFT

LEVER

FIG. 13

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 13)

The cutting height is controlled by turning the height ad-

justment knob in desired direction.

Turn knob clockwise to raise cutting height.

*Turn knob counterclockwise to lower cutting heighL

The cutting height range is approximately 1-1/4" to 3-3/4".

The heights are measured from the ground to the blade tip

with the engine not running. These heights are approxi-

mate and may vary depending upon soil conditions, height

of grass and types of grass being mowed.

The average lawn should be cut approximately 2-1/2

inches during the cool season and over 3 inches during

hot months. For healthier and better looking lawns,

mow often and after moderate growth

For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively hinh' the, =e_nnrt fn rl cit 4 h;_ ,

OPERATQON

TO ADJUST GAUGE WHEELS (See Fig. 14 )

o Adjust mower to desired cutting heighL

Lower mower with lift control, Remove rear retainer

spring and clevis pin which secure each gauge wheel

Lower gauge wheels to ground. Raise gauge wheels

slightly to align holes in bracket and gauge wheel bar

and insert clevis pins. Gauge wheels should be slightly

off the ground.

Replace retainer springs into clevis pins

GAUGE

WHEEL

BAR

RETAINER

GAUGE

WHEEL

3LEVIS

PINS

FIG. 14

TO OPERATE MOWER (See Figs. 12 and 13)

Your unit is equipped with an operator presence sensing

switch Any attempt by the operator to leave the seat with

the engine running and the mower clutch engaged will shut

off the engine

Select desired height of cut, using height adjustment

knob,

Lower mower with lift lever,

Engage mower by slowly moving mower clutch lever to

"ENGAGED" position,

TO STOP MOWER - Move mower clutch lever to

"DISENGAGED" position.

',_ CAUTION; Do not operate the mower

&without either the entire grass catcher,

on mowers so equipped, or the dis.

charge guard in place.

DISCHARGE

GUARD

TO OPERATE ON HILLS

i, i =

_ _ CAU=rlON_ Do not drive up or down

hills with slopes greater than 15°and

do not drive across any slope.

Choose the slowest speed before starting up or down

hills_

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to

slower position.

If stopping is absolutely necessary push clutch/brake

pedal quickly to brake position and engage parking

brake.

Move gearshift lever to "NEUTRAL" position.

To restart movement, move gearshift lever to 1st gear

and range shift lever to "LO" position_ Be sure you have

allowed room for unit to roll slightly as you restart

movement

Slowly release parking brake and clutch/brake pedal

Make all turns slowly

TO TRANSPORT

Raise attachment lift control to highest position

When pushing or towing your unit, be sure gearshift

lever is in "NEUTRAL" position,

Do not push unit at more than five (5) MPH.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 16)

The engine in your unit has been shipped, from the

factory, already filled with summer weight oil.

Check engine oil with unit on level ground.

Remove dipstick and wipe clean, replace, wait for a few

seconds, remove and read oil level. If necessary, add

oil until "FULL" mark on dipstick is reached. Do not

overfill

For cold weather operation you should change oi! for

easier starting (see "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual)

To change engine oil, see the Customer Responsibilities

section in this manual,

_ENGINE OIL

FILLER CAP

D,PST,

FIG. !6

FIG. 15 13

OP£RATION

ADD GASOLINE MOWING TIPS

Fill fuel tank. Use fresh, clean, regular unleaded Tire chains cannot be used when the mower housing

gasoline. (Use of leaded gasoline will increase carbon is attached to unit.

and lead oxide deposits and reduce valve life).

iMPORTANT= WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP iNSURE GOOD COLD WEATHER

STARTING

wARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days Or' longer, Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any I

spilled oil or fuel Do not store, spill or

use gasoline near an open flame.

.,.n ,,,,,.

TO START ENGINE (See Fig.13)

When starting engine for the first time or if engine has

run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

Depress the clutch/brake pedal and set the parking

brake.

Place gearshift lever in "NEUTRAL" position.

Move attachment clutch to "DISENGAGED" position.

Pull choke control out to "CHOKE" position for cold

engine start. For warm engine start do not use

choke control.

Move throttle control to midway between "FAST" and

"SLOW" positions.

Turn ignition key clockwise to "START" position and

release key as soon as engine starts. Do net run

starter continuously for more than fifteen seconds

per minute. If engine does not start after several

attempts, move throttle control to "FAST" position,

wait a few minutes and try again.

When engine starts, slowly push choke control in.

Move throttle control to "FAST" position,

Allow engine to warm up for a few minutes before

engaging clutch/brake pedal or attachment clutch

switch,

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32° P), the carburetor fuel mixture

may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and

Adjustments section of this manual.

Mower should be p,,roperly leveled for best mowin_

perfom_anca. See TO LEVEL MOWER HOUSING

m the Service and Adjustments section of this

manual.

Use the runner on the right hand side of mower as

a guide. The blade cuts apprximately an inch out-

side the runner (See Fig. 15).

The left hand side of mower should be used for trim-

ming.

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of

the machine. This will result in a more even distri-

bution of clippings and more uniform cutting.

When mowing large areas, start by turning to the

right so that clippings will discharge away from

shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left

hand turns urttil finished (See Fig. 17).

If grass is extremely tall, it should be mowed twice

to reduce load and possible fire hazard from dried

clipping& Make first cut relatively high; the second

to the desired height

Do not mow grass when it is weL Wet grass will

plug mower and leave undesirable clumps. Allow

grass to dry before mowing.

Always operate engine at full throttle when mowing

to assure better mowing performance and proper

discharge of material, Regulate ground speed by

selecting a low enough gear to give the mower' cut-

ting performance as well as the quality of cut de-

sired.

When operating attachments, select a ground speed

that will suit the terrain and give best performance of

_he attachment being used.

FIG. 17

" "A ""cAUTION: Beiore driving the tract'or

_install mower or remove front mower

suspension bracket and suspension

arms. ,,,, 14

CUSTOMER RESPONSBBULmES

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation

Check Tire Pressure

TCheck for Loose Fasteners

R Sharpen/Replace Mower Blades

ALubrication Chart

T Check Battery Leve!/Recharge

0 Clean Battery and Terminals

R Check Transmission Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil

Clean Air Filter

N Clean Air Screen

GInspect Muffler/SparkArrester

Replace Oil Filter (ff equipped)

N clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

iv',

IQ/ v'

1 - Changemoreoftenwhen operatingunderaheaW loador inhigh ambienttemperatures

2-Servicemoreoftenwhenoperating in dirtyol dusty condgiens

_f,2

_2 ....

v'J

v's

3-Ifequippedwgheli filter,changeoltevery50hours

4* Replace bfadesmoreeftenwhenmowing In sandy setl

GENERAL RECOEvlMENDATIONS

The warranty on this vehicle does not cover items that

have been subjected to operator abuse or negligence, To

receive full value from the warranty, operator must main-

tain unit as instructed in this manuaL,

Some adjustments will need to be made periodically to

properly maintain your unit

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer,

BEFORE EACH USE

Check engine oil level.

Check brake operation_

Check tire pressure.

Check for loose fasteners.

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE qYPE LUBRICANT SPARINGLY

LUBRICATION CHART

(_) TIE ROD BALL JOINTS

@ _[--- SPINDLEZERK@

/\ll

BEAR,NGZERK _.__"°"_:'::_'"_VI. i BEARINGZEaK

(_) STEERING ,t,;:;"

SECTOR GEAR t:::::::::::::, I L_ _'- ENGINE (_)

pLATE

(_) CHECI{JADD-.

TRANSAXLE ._ : L

FLUID _';: :: "-i"

SAE 30 MOTOR OIL API -SG

(_) GENERAL PURPOSE GREASE

(_) REFER TO ENGINE MAINTENANCE SECTION

SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

CUSTOM RESPONSIBULmES

TRACTOR

Always observe safety rules when performing any mainte-

nance

BRAKE OPERATION

If unit requires more than six (6) feet stopping distance at

high speed in highest gear, !han brake must be adjusted,

(See "TO ADJUST BRAKE' in Service and Ad ustments

section of this manua )

TIRES

Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual)

Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber_

TO SHARPEN BLADE (See Fig, 19)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine,

The blade can be sharpened with afile or on a grinding

wheel Do not attempt to sharpen while on the mower.

To check blade balance, drive a nail into a beam or waE

Leave about one inch of the straight nail exposed.

Place center hole of blade over the head of the nail, If

blade is balanced, it should remain in a horizontal

position, If either end of the blade moves downward.

sharpen the heavy end until the blade is balanced,

NOTE: Do not use a nail for balancing blade The lobes of

the center hole may appear to be centered, but are not,

Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp, The

blades can be sharpened with a file or on agrinding wheel.

We suggest they be sharpened or' replacedafter every 25

hours of mowing, Check blades more often if mowing in

sandy conditions.

Do not attempt to sharpen blades while they are on the

mower_

CENTER

HOLE BLADE

Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 18)

Raise mower to highest position to allow access to

blades.

Remove hex bolt, lock washer and flat washer securing

blade_

Install new or resharpened blade with trailing edge up

towards deck as shown.

Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

Tighten bolt securely (30-35 Ft. Lbs, torque),

IMPORTANT: BLADE BOLT IS GRADE 5 HEAT TREATED,

FIG. 19

CHECK TRANSAXLE OIL LEVEL

(See Fig. 20)

Block up rear axle securely or use a tractor jack,

Remove left rear wheel by removing hub bolts.

Remove filler plug from transaxla. Oil level must be

even with plug threads. If necessary, fill with SAE 30

non-detergent oil (ISO 100). Replace filler plug,

.B_eassemble wheel to hub,

For approximate capacity see "Product Specifications"

on page 3 of this manual

BLADE MANDREL

_SSEMDLY

WASHE

LOCK WASHER

©_E×BOLT

(GRADE5)*

*A GRADE S HEAT TREATED BOLT

CAN BE IDENTIFIED BYTHREE

LINES ON THE BOLT HEAD AS

SHOWN AT LEFT,

FIG. 18

OTRANSAXLE

OOFILLER PLUG

FIG. 20

,, ,,, =,, ,,,

CUSTOMER RF=.SPON BIL T E$

BATTERY (See Fig. 21)

Your unit has a battery charging system which is sufficient

for normal use. However, periodic charging of the battery

with an automotive charger will extend it's life_

Acid solution level in each battery cell should be even

with bottoms of vent wells, Add only distilled or iron free

water if necessary Do not overfill

Keep battery and terminals clean.

Keep battery bolts tight.

Keep vent caps tight and small vent holes in caps open.

Recharge at 6 amperes for 1 hour,

CUT AWAY VIEW

VENT CAP

IVENT

WELL

LEVEL

FIG. 21

TO CLEAN BATTERY AND TERMINALS -

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power,

Remove terminal guard

Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

Wash battery with solution of four tablespoons of

baking soda to one gallon of water, Be careful not to get

the soda solution into the cells,

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush

until bright,

Coat terminals with grease or petroleum jelly,

Reinstall battery (See "INSTALL BATTERY" in As-

sembly section of this manual).

V- BELTS

Check V-Belts for deterioration and wear after 100 hours.

Replace if necessary, The belts are not adjustable. Re-

place belts if they begin to slip from wear

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling,

ENGINE

LUBRICATION

Change the oil after the first two hours of operation and

every 50 hours thereafter or at least once a year if the

tractor is not used for 50 hours in one year,

Check the crankcase oil level before starting the engine

and after each eight (8) hours of continuous use. Add SAE

30W motor oil or equalivent, Tighten oil fill cap/dipstick

securely each time you check the oil level SAE 5W-30

motor oil may be used to make starting easier in areas

where temperature is consistently 32 ° F or lower.

TO CHANGE ENGINE OIL (See Figs, 22, 23 and 24)

Determine temperature range expected before oil change

All oil must meet API service classification SG

• Be sure vehicle is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container,

•Remove oil filler cap. Be careful not to allow dirt to

enter the engine when changing oil,

ENGINE OIL

FILLER CAP

DIPSTICK

FIG. 22

• Remove drain plug

OIL DRAIN PLUG

FIG, 23

After oil has drained completely, replace oil drain plug

and tighten securely,

Refill engine with oil through oil filler tube. Pour slowly,

Do not overfill, For approximate capacity see "Product

Specifications" on page 3 of this manual,

Use gauge on dipstick for checking level Be sure

dip.stick is in all the way for accurate reading. Keep oil

at FULL _ineon dipstick,

RECOMMENDED SAE VISCOSITY GRADES

oF.20 o0o 32 ° 60° 80° 100 °

°C-29 ° -18 °0° 16°27°38 °

FIG. 24

CUSTOMER RESPON B L TME$

CLEAN AIR SCREEN (See Fig. 25)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with awire brush

or compressed air to remove dirt and stubborn dried gum

fibers

CLEAN ENGINE COOLING FINS

(See Fig. 25)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating. Engine blower

housing must be removed. Remove sidepanels and hood

(See"TO REMOVE HOOD AND GRILLASSEMBLY" inthe

Service and Adjustments section of this manual.)

_.-_"_ WING NUT

ELEMENT

COVER

_Ad-k

AIR CLEANER BASE "'_

FIG. 26

COOLING FINS

UNDER HOUSING

(BOTH SIDES)

FIG. 25

AIR SCREEN

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of use, whichever comes

first. Spark plug type and gap setting is shown in "PROD-

UCT SPECIFICATIONS" on page 3 of this manual.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil

change if the tractor is used more than 100 hours in one

year

AIR FILTER FOAM PRE-CLEANER

(See Fig. 26)

Your engine will not run properly and may be damaged by

using a dirty air filter, Clean the foam pre-cleaner element

after every 25 hours of operation, more often if tractor j_.

used in very dusty, dirty conditions.

Remove the wing nut and air cleaner cover.

Remove the element cover seal, element cover, paper

element, and pre.cleaner.

NOTE: Do not attempt to clean or oil the paper cartridge.

Replace paper cartridge once a year or after every 100

hours of operation, more often if used in very dusty, dirty

conditions.

Wash foam pre-cleaner in liquid detergent and water.

Wrap foam pre-cleaner in cloth and squeeze dry.

Lightly coat foam pre-cleaner with clean engine oil

Squeeze in towel to remove excess oil. Do not satu-

rate.

Install the paper element, pre-cleaner (cleaned and

oiled), element cover, and element cover seal.

Install the air cleaner cover and wing nut. Tighten wing

nut 1/2 to 1 full turn after nut contacts cover. Do not

over-tighten=

IN-LINE FUEL FILTER (See Fig. 27)

_,_omilter should be replaced once each season. If fuel filter

es clogged, obstructing fuel flow to carburetor, re-

placement is required.

With engine cool, remove filter and plug fuel line

sections.

Place new fuel filter in position in fuel line with arrow

pointing towards carburetor',

Be sure there are no fuel line leaks and clamps are

properly positioned.

Immediately wipe up any spilled gasoline.

CLAMF FILTER

t_ ___'_FUEL

FIG. 27

CLEANING

Clean engine, battery, seat, finish, etc of all foreign

matter.

Keep finished surfaces and wheels free of all gasoline,

oil, etc=

Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

unit unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water inengine

can result in a shortened engine life.

SERVICE AND ADJUSTMENTS

i i , ii i ..... i,r i ii ..... ir ,i i i

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake,

Place gearshift lever in ' NEIJTRAL" position.

Place attachment clutch in "DISENGAGED" position.

plug,

TRACTOR SIDE.TO-SIDE ADJUSTMENT (See Figs, 29 and 30)

TO REMOVE MOWER (See Fig. 28)

Place attachment clutch in "DISENGAGED" position

Turn height adjustment knob to lowest setting.

Move attachment lift lever forward to lower mower to its

lowest position.

Pull the four (4) release pinsout of suspension brackets

Pull back attachment lift lever and lock into place

Slide mower forward and remove belt from primary

mandrel,

Slide mower out from under tractor

IMPORTANT: IFAN ATFACHMENT OTHERTHAN'FHE MOWER

DECK ISTO BE MOUNTED ON THE TRACTOR, REMOVETHE

LH. AND RH. SUSPENSION ARMS AND THE FRONT

SUSPENSION BRACKET

DEPTH ADJUSTMENT

SUSPENSION KNOB

ARM

BELT

FRONT

Raise mower to its highest position,

o;oM o.O;o

'GROUND LINE '_-

FIG. 29

Measure height from bottom of deck curt to ground

level at front corners of mower, Distance "A" should be

the same.

If distance "A" needs to be changed, snap out access

hole cover on left side of tractor above footrest,

To raise left side of mower, loosen nut "S" and tighten

nut "C".

"1"olower left side of mower, loosen nut "C" and tighten

nut "B",

When distance "A" is equal, securely tighten nuts "B"

and "C",

Replace access hole cover

FIG. 28

TO INSTALL MOWER

Follow procedure described in "INSTALL MOWER AND

DRIVE BELT" in Assembly section of this manual

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3) If tires are

over or underinflated, you will not properly adjust your

mower,

ADJUSTMENT

NUT"B"

FIG. 30

SERV0CF=AND ADJUSTMENTS

i i i i

FRONT-TO-BACK ADJUSTMENT (See Figs. 31 and 32) TO ADJUST MOWER DRIVE BELT

To obtain the best cutting results, the mower housing should (See Fig, 33)

be adjusted so the back is approximately 7/8" to 1-1/8" Lower mower with attachment lift lever.

higher than the front when the mower is in height adjustment

position.

Measure distance "D" from ground line to bottom of deck

curl at centefline outside of mandrels,

BACK FRONT

FIG. 31

To raise rear of mower, loosen nut "E" on both rear

suspension arms Screw both nuts "F" on both rear

suspension arms an equal number of turns,

When distance "D" is 7/8" to 1-1/8" higher at rear than

front, retighten nuts "E".

NUT"E" ARMS

FIG. 32

Recheck side-to*side adjustment.

IMPORTANT: WHENADJUSTING REARSUSPENSIONARMS.

ALWAYS ADJUST BOTH EQUALLY SO MOWER WILL STAY

LEVEL SIDE-TO-SIDE.

Check dimension 'W' on idler bracket assembly as

shown_ if dimension is 1/4" or less, belt should be

adjusted,

Pull tension pulley lever forward to loosen bell

Remove idler pulley and reassemble in "NEW" pulley

position hole, Tighten securely

Push tension pulley lever rearward into operating po-

sition.

Check belt for proper position in all pulley grooves.

NOTE: When installing a new replacement mower drive

belt, idler pulley must be moved back to "OR IGINAL" pulley

oosition.

CLUTCH _MOWER

PULLEY"'-----,..,.,..._._,,#_'_'_j DRIVE

_j_,,,_/: -'I IDLER

LEVER--.._.LL .W JPULLEY

TENSION _ _-J_l_ fl_' q

PULLEY __ ::::L.

IDLER

IDLER f _,._' _ /PULLEY

BRACKET _ .,# _ .J'L_

_ _'_" _" _\\ _ORIGINAL

PULLFORWARD

TO LOOSENBELT NEW PULLEY

FOREASIER PULLEY POSITION

BELTINSTALLATION POSITION

FIG. 33

TO REPLACE MOWER DRIVE BELT

Reverse procedure and install new belt as described in

"DRIVE BELLT INSTALLATION" in the Assembly section

of this manual

NOTE: If old mower drive belt was adjusted, idler pulley

must be moved back to "ORIGINAL" position when installing

a new bell

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 34)

Park the tractor on level surfaCer Engage parking brake.

For assistance, there is a belt installation guide decal on the

underside of mower belt cover.

Remove mower (See "TO REMOVE MOWER" in this

section of this manual).

Remove screws and idler arm nut securing mower belt

cover and remove cover_

Roll belt over the top of the R,H. mandrel

Pull belt off all other mandrels,

Remove any dirt and grass which may have

accumulatend mandrels or idler arm.

Check deck idler arm assembly and flat idler to see that

they rotate freely.

Be sure spring is hooked in deck idler arm assembly

and on bolt in mower housing,

Insta{I new be{t in groove of LrH mandrel pulley, lower

groove of center mandrelputley and around flat idler as

shown.

From a position at discharge end of mower, roll idler

belt into groove of RrH mandrel pulley.

Rotate center mandrel pulley by hand to make sure belt

is in grooves properly.

Reassemble top cover to deck. Tighten a!l screws and

idler arm nut securely,

Install mower to tractor (See "INSTALL MOWER AND

DRIVE BELT" in the Assembly section of this manual,

IDLER ARM NUT

CENTRAL

MANDREL

PULLEY

FL_T IDLER

L.H, MANDREL R.H. MANDREL

PULLEY PULLEY

FIG. 34

TO ADJUST BRAKE (See Figs. 35 and 36)

Your unit is equipped with an adjustable brake system

which is mounted on the right side of the transaxle

If unit requires more than six (6) feet stopping distance at

high speed in highest gear, then brake must be adjusted,

Remove four (4) hex washer head tapping screws from

shift cover plate located on top of tractor frame. Re-

move the cover plate.

Loosen am nut (A) on brake rod (B) at clevis (C) (Fig

36). fyou f nd t d fficu t to loosen jam nut (A), remove

cover plate in L.H frame rail

Rotate brake rod (b) counterclockwise, turning brake

rod out of clevis (c) four (4) to six (6) turns.

Start tractor with transaxle in "N" (neutral) position,

Depress clutch/brake pedal to the point where the belt

stops moving, Hold clutch/brake pedal in position by

engaging parking brake If belt beings to move after

engaging parking brake, depress clutch/brake pedal to

next notch on parking brake

Shut engine Offr Rotate brake rod (B) clockwise by

hand, turning brake rod into clevis (C) until tight.

Tighten jam nut (A) on brake rod (B) at clevis (C) r

Reinstall shift cover plate andfour 4) mountingscrews

If cover plate in LH rail was removed t shou d be

replaced.

SHIFT COVER PLATE

FIG. 35

POWER TAKE OFF (CLUTCH PULLEY -See

Fig. 33)

"Thepower take-off clutch should provide years of serviee_

The clutch incorporates a built in brake that stops the pulley

almost immediately. Eventually, the internal brake will

wear so the mower blades will not stop as recommended,

Adjustment should be made by your nearest Authorized

Service Center.

FIG. 36

ERVICE AN ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

TO REPLACE MOTION DRIVE BELT

(See Figs. 37 and 38)

Park the tractor on level surface. Engage parking brake

For ease of servicethere is a belt installation guide decal on

bottom side of left footrest It is not necessary to remove

mower,

BELT REMOVAL

Raise hood and disconnect negative ground battery

cable

Set parking brake (to get belt slack)

Loosen (do not remove) two (2) engine pulley belt

guide bolts and swivel RH. side of belt guide up.

Tighten LH bolt ot hold belt guide in position,

Roll belt off engine pulley.

Roll belt off "V" idler, flat idler and clutching idler

pulleys.

Pull belt off clutch pulley - between pulley and frame

Pull belt off transaxte pulley.

BELT INSTALLATION

Push belt down from engine pulley area. Place back

(flat) side of belt on flat idler (flat idler is next to frarne).

Place belt on clutching idler and over clutch pulley, "V"

(narrow) part of belt should engage clutch pulley

Place belt around transaxle pulley, "V" part of belt

should engage transaxle pulley

Make sure "V" part of belt engages "V" idler.

Roll belt over engine pulley.

Loosen L H engine pulley belt guide bolt and swivel

belt guide on to RH, bolt, Tighten L,H. and R,H bolts

securely.

Release parking brake.

IMPORTANT: CHECK BRAKE ADJUSTMENT.

LH. BOLT

R.H, BOLT

FIG. 37

FLAT IDLER CLUTCH PULLEY

....

"V" IDLER CLUTCHING IDLER TRANSAXLE PULLEY

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove

steering wheel and reassemble per instructions in the

Assembly section of this manual

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper steering operation

Toe-in was set at the factory and adjustment should not be

necessary If parts in the front axle or steering mechanism

have been replaced or damaged, check to-in and adjust if

necessary.

TO CHECK TOE-IN (See Fig 39)

Position front wheels straight ahead.

Measure distance between wheels at front and rear of

tires (dimensions "A" and "B").

Front dimension "A" should be 1/8" to 1/4" less than

rear dimension "B"_

TO ADJUST TOE-IN (See Figs 39 and 40)

It is important that both tie rods be equal in length before

ad usting toe-in. Both tie rods should measure approxi-

mately 10-1/4" in length (see inset). Adjust f necessary.

Loosen jam nuts at adjustment sleeves on tie rods.

Adjust both tie rods equally until dimension "A" is 1/8"

to 1/4" less than dimension "B",

Tighten jam nuts securely.

• _____1

"--A

F ONTOFTRAOTOR

FIG. 39

ADJUSTMENT SLEEVES -

ROD .... -= - -

JAM NUTS

FIG, 40

FRONT WHEEL CAMBER

The front wheel camber is not adjustable on your unit If

damage has occurred to affect the front wheel camber.

contact your n,_r_t Alithnri7 "t _; ,,,_r. r" _t .

FIG. 38 22

i,,i

SERVUCE AND ADJUSTMENTS

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig, 41) -

Block up axle securely,

Remove hub cap, retaining ring and washers to allow

wheel removal,

Repair tire and reassemble,

Replace washers and snap retaining ring securely in

axle groove,

Replace hub cap.

WASHERS

RETAIN{NG

HUBCAP

FIG. 41

REAR WHEEL-

Block rear axle securely,

Remove five (5) hub bolts to allow wheel removal

Repair tire and reassemble. Replace and tighten hob

bolts securely.

TO START ENGINE WITH A WEAK BAT-

TERY (See Fig. 42)

CAUTION: Lead-acid batteries generate

explosive gases. Keep sparks, flame and

smoking materials away from batteries.

Always wear eye protection when around

batteries.

If your battery is too weak to start the engine, it should be

recharge& If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR UNIT IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES,

"POSITIVE" (+) "NEGATIVE" (-)

TO ATTACH JUMPER CABLES -

Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassi&

Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery°

Connect the other end of the BLACK cable to good

CHASSIS GROUND. away from fuel tank and battery,

TO REMOVE CABLES, REVERSE ORDER -

BLACK cable first from chassis and fully charged

battery.

RED cable last from both batteries.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse The

fuse holder is located behind the dash,

TO REPLACE HEADLIGHT BULB

Raise hood.

Pull bulb holder out of the hole in the backside of the

grill,

Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill,

Close hood,

TO ADJUST ATTACHMENT LIFT SPRING

(See Fig. 43)

While holding spring bushing with wrench, loosen jam

nut,

Turn adjustment bolt clockwise to extend spring and

reduce lift effort (for heavier attachments),

Turn adjustment bolt counterclockwise (for lighter at-

tachments),

Retighten jam nut against spring bushing.

IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING

TENSION WHEN USING LIGHT ATTACHMENTS SUCH

ASAMOWER ADJUST LIFT LEVER SPRING TO AID IN

LIFTING ATTACHMENT. DO NOT OVERPOWER SPRING.

WHEN REMOVING ATTACHMENT, ALWAYS ADJUST TO

SPRING TENSION TO ITS LOWEST POSITION,

ADJUSTMENT

BOLT SPRING BUSHING

ATTACHMENT

UFT SPRING

JAM NUT

FIG. 43

FIG. 42 23

ii,ll ,llll i,ii ,,,,i ,i i i

ADJUSTMENTS

liN,,i

SERVICE

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Figs. 44 and 45)

Lift hood. Disconnect headlight wiring connectiorL

Unscrew one screw at rear of each side panel.

FIG. 44

Pivot hood and side panel forward and lift off tractor.

To replace, reverse above procedure.

WIRE

CONNECTION

FIG. 45

ii, ill

SERVICEAND ADJ STMF_.NT$

=li,, i,,,,,i

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 46)

The throttle control has been preset at the factory and

adjustment should not be necessary Check adjustment as

described below before loosening cable If adjustment is

necessary, proceed as follows:

With engine not running, move throttle control lever to

"FAST" position,

Check that throttle lever is against high speed stop If

it is not, loosen clamp screw and pull throttle cable until

lever is against stop, Tighten clamp screw securely

TO ADJUST CARBURETOR (See Fig. 47)

The carburetor has been present at the factory and adjust-

ment should not be necessary. However, minor ad ustment

may be required to compensate for differences in fuel,

temperature, altitude or load. If the carburetor does not

need adjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise)

decreases the supply of fuel to the engine giving a leaner

fuel/air mixture, Turning the ad usting needles out (coun-

terc ockw se) ncreases the supp y of rue to the eng ne

giving a richer fuel/air mixture,

IMPORTANT: DAMAGE TO THE NEEDLES AND THE /"

SEATS IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT [ j

PRELIMINARY SETTING -

• Be sure you have a clean air filter, and the throttle_

control cable and choke are adjusted properly (see

above).

With engine offtum idle fuel adjusting needle in (clock-

wise) closing it finger tight and then turn out (counter-

clockwise) 1-1/4 turn.

FINAL SETTING -

Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion

control lever in "NEUTRAL" position.

With throttle control lever in "FAST" position, turn main

fuel adjusting needle in (clockwise) until engine begins

to die then turn out (counterclockwise) until engine

runs rough. Turn needle to a point midway between

those two positions.

Id!e speed setting -With throttle control lever in"SLOW"

position, engine should idle at 1200 RPM, If engine

idles too slow or fast. turn idle speed adjusting screw in

or out until correct idle is attained

Idle fuel needle setting - With throttle control lever in

"SLOW" position, turn idle fuel adjusting needle in

(clockwise) until engine begins to die and then turn out

(counterclockwise) until engine runs rough. Turn needle

to a point midway between those two positions,

Recheck idle speed, Readjust if necessary.

ACCELERATION TEST -

Move throttle control lever from "SLOW" to "FAST"

position, If engine hesitates or dies, turn idle mixture

screwout (counterclockwise) 1/Stum, Repeattest and

continue to adjust, if necessary, until engine acceler-

ates smoothly,

High speed stop is factory adjusted, Do not adjust-damage

may result,

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED_ OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS IF YOUTHINKTHEENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST SEARS SERVICE CENTER, WHICH HAS

PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY

NECESSARY ADJUSTMENTS

CLAMP

CREW

TH RoI-rLE LEVER

SHOWN IN HIGH

SPEED POSITION

THROTTLE LEVER

SHOWN IN LOW

INNER WIRE

HIGH SPEED STOP

FIG. 46

IDLE SPEED IDLE FUEL

ADJUSTING

SCREW NEEDLE

FUEL

ADJUSTING

NEEDLE

FIGo 47

STORAGE

i i "HI

Immediately prepare your unit for storage at the end of the

season or if the unit will not be used for 30 days or more.

.111

CAUTION: Never store the tractor with

gasoline in the tank Inside a building

where fumes may reach an open flame

or spark, Allow the engine to cool

before storing In any enclosure.

TRACTOR

Remove mower from unit for winter storage. When mower

is to be stored for a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store in a clean, dry

area.

Clean entire tractor (See"CLEANING" in the Customer

Responsibilities section of this manual).

Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).

Lubricate as shown in the Customer Responsibilities

section of this manual.

Be sure that a!l nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

Fully charge the battery for storage.

After a period of time in storage, battery may require

recharging_

To help prevent corrosion arrd power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned tho!oughly (see "TO

CLEAN BATTERYANDTERMINALS intheCustorner

Responsibilities section of this manual),

After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

Be sure battery drain tube is securely attached to drain

in battery tray.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSEN*flAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.

Drain the fuel tank.

Start the engine and let it run until the fuel lines and

carburetor are empty,

Never use engine or carburetor cleaner' products in the

fuel tank or permanent damage may occur_

Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the car buretor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities sec-

tion of this manual).

CYLINDERS

Remove spark plug(s),

Pour one ounce of oil through spark plug hole(s) into

cylinder(s),

Turn ignition key to "START" position for afew seconds

to distribute oil,

Replace with new spark plug(s).

OTHER

Do not store gasoline from one season to another.

Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

If possible, store your unit indoors and cover it to give

protection from dust and dirt

Cover your unit with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your unit to rust

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM,

TROUBLESHOOTUNG POmNTS

CAUSE CORRECTION

PROBLEM

Willnotstart

Herd to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

Excessive vibration

1. Out offuel

2 Enginenot"CHOKED"properly.

3_ Engine flooded

4. Bad spark plug

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel

8, Loose or damaged wiring,

9Carburetor out of adjustment

10 Engine vatves out of adjustment.

1. Dirty air filter

2, Bad spark plug

3Weak or dead battery

4, Dirty fuel filter

5, Stale or dirty fuel

6 Loose or damaged w_ring,

7Carburetor out of adjustment

8 Engine valves out of adjustment

1, Ckdch/brake pedal not depressed

2Attachment clutch is engaged

3 Spark plug wire is disconnected

4, Weak or dead battery

5 Blown fuse,

6. Corroded battery terminals

7 Loose or damaged wiring

8 Faulty ignition switch

9. Faulty solenoid or starter

10 Faulty operator presence switch(as)

1 Weak or dead battery

2Corroded battery terminals

3Looseor damaged wiring.

4. Faulty solenoid or starter

1 Cutting too much grass/toofast

2Throttle in"CHOKE" position.

3 Build-up of grass, leaves and trash under mower

4. Dirty air filter

5 Low OilLeve!/dirtyoil

6 Faulty spark plug

7. Dirty fueliitter

8 Stale or dirtyfuet

9 Water in fuel

10 Spark plug wire loose

11. Dirty engine air screen/fins

12 Dirty/clogged mufiIer

13. Loose or damaged wiring

14 Carburetor out of adjustment

15, Engine valves out of adjustment,

1Worn. bent or loose blade

2, Bent blade mandrel

3 Loose/damaged part(s)

1. Fillfuel tank.

2. See TO START ENGINE in Operation section.

3Wait several minutes before attempting to start.

4 Replace spark plug

5Clean/replace air filter

6 Replace fuel filter

7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuelfilter.

8, Checkallwldng

9. ContactSears Service Department.

10. Contact SearsServ_ce Department

1 Clean/replace a_r filter

2 Replace spark plug

3, Recharge or replace battery,

4 Replace fuel filter,

5, Drain fuel tank and refill with fresh gasoline,

6 Check all widng

7Contact Sears Service Department

8 Contact Sears Service Department

1. Depress clutch/brake pedal

2. Disengage attachment clutch

3 Connect wire to spark plug.

4 Recharge or replace battery,

5 Replace fuse

6 Clean battery terminals.

7 Check all wiring

8 Check/replace ignition switch.

9. Check/replaca solenoid or starter

10 Contact Sears Service Department.

IRecharge or replace battery.

2Clean battery terminals

3 Check allwiring

4 Check/replaca solenoid orstarter,

IH ii i,,

1. Set _n"Higher Cut" position/reduce speed

2 Adjust throttle control

3 Clean underside of mower housing.

4 Clean/reptaca air filter

5 Check oi! level/change oil

6 Clean and regap or change spark plug,

7 Replace fuelfilter

8 Dra_nfuel tank and refillwith fresh gasollne_

9 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

10 Connect and tightenspark plugwire.

11 Clean engine air screen/fins

12. Clean/replaca muffler

13 Check all wlring.

14. Contact Sears Service Department.

15 Contact Sears Service DepartmenL

1. Replace blade Tighten btade bolt,

2 Repiace blade mandrel

3 Tighten loose part(s) Replace damaged parts,

TROUBLESHOOTi POmNT$

PROBLEM

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poorcut-uneven

Mower bledeswgl not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery will not charge

CAUSE

1. Faultyoperator=safetypresencecontrolsystem

1. Worn, bent or loose blade

2. Mower deck not level.

3. Buildup of grass, leaves, and trashunder mower

4 Bent blade mandrel

1. Obstruction in clutch mechanism

2, Mower drive belt out of adjustment.

3. Worn/damaged mower drive belt

4Frozen Idlerpulley.

5. Frozen blade mandrel.

1. Engine speedtoo slow

2 Travel speed too fast

3, Wet grass

4 Mower deck not level.

5. Low/uneven tire air pressure

6. Worn, bent or loose blade

7Buildup of grass, leaves and trash un_'er mo_er

8 Mower drive belt worn or out of adju,_'tment

9 Blades Improperly installed.

10. improper blades used.

1 Switch is "OFF"

2Bulb(s) burned out

3 Faultytightswitch

4. Looseor damaged wiring.

5Blownfuse

1. Bad batterycelffs)

2. Poor cable connections

3Fau{tyregulator (if so equipped)

4. Faultyalternator

CORRECTION

,,, ,, i

1Check wiring,switches and connections,tf not

corrected,contactSears ServiceDepartmenL

! 1_ Replace blade_ Tighten blade bolt

2. Levelmower deck.

I 3 Clean underside of mower housing

4. Replace blade mandrel.

11. Removeobstruction

2 Adjust mower drive belt

3. Replace mower drive bell

4. Replace idlerpulley.

5. Replace blade mandrel

I 1. Placethrottlecontrolin "FAST" position.

2. Shift to slower speed,

3 Allowgrassto dry before mowing.

4 Levelmower deck

5Check tiresfor properair pressure.

:6 Replace/sharpenblade Tighten blade bolt,

7Clean undersideof mower housing

8 Replace/adjustmower drivebelt

9, Reinsta]!blades sharpedge down,

10. Replace with blades listed in this manual

1. Turn switch"ON"

2Replace bulb(s)

'-3,_*.Cbeck/replace light switch

4 Checkwirtng andconnecttons

5. Replace fuse

1Replace battery.

2. Check/clean all connections

3 Replace regulator.

4. Replace artemator

9;q

Craftsman 917255960 User Manual Lawn, Tractor Manuals And Guides L0807534

CRAFTSMAN Lawn, Tractor Manual L0807534 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

GH68-36252A L0807534

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