Craftsman 917255960 User Manual Lawn, Tractor Manuals And Guides L0807534
CRAFTSMAN Lawn, Tractor Manual L0807534 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
GH68-36252A L0807534
User Manual: Craftsman 917255960 917255960 CRAFTSMAN Lawn, Tractor - Manuals and Guides View the owners manual for your CRAFTSMAN Lawn, Tractor #917255960. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman Lawn, Tractor Manual
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SEA/k S MODEL NO. 917.255960 ® Caution: Read and follow all Safety Rules and Instructions Before Operating This Equipment i8.0 HP TWIN CYLUNDER ELECTRmC START 44" MOWER 6 SPEED GARDEN TRACTOR • Assembny oOperatnon ° Customer ResponsRbilities , Service and Adjustment ° Repair Parts Sears, Roebuck and Co., Chicago, IL 60684 U.S.A. SAFETY Practices RULES for Ride-On Safe Operation Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. GENERAL OPERATION Read, understand, and follow all instructions in the manual arrd on the machine before starting Only allow responsible adults, who are familiar with the instructions, to operate the machine Clear the area of objects such as rocks, toys, wire, etc. which could be picked up and thrown by the blade_ Be sure the area is clear of other people before mowing_ Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning Neverleave a running machine unattended Always turn off blades, set parking brake, stop engine, and remove keys before dismounting Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways_ Use extra care when loading or unloading the machine into a trailer or truck II, SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipov_r accidents, which can result in severe in ury or death_ All slope's requ re extra caut on f you cannot back up the s ope or if you fee uneasy on it, do not mow it. DO: Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc Watch for holes, ruts, or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Followthemanufacturer's recommendationsfor wheelweights or counterweights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine. Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope DO NOT: Donot turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass_ Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing acttvity Neverassumethatchildrenwillremain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before arrd when backing, look behind and down for small children. Never carry children_ They may fall off and be seriously injured or interfere with the safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision IV, SERVICE Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition _ever tamper with safety devices, Check their proper eratlon regularly Ke_ machine free of grass, leaves, or other debris build-up, Cle_e oil or fuel spillage. Allow machine to cool before storing] Stop and inspect the equipment if you strike an object Repair, if necessary, before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow ob ects to be thrown. Frequently check components and rep ace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cuL Wrap the blade(s) or wear gloves, and use extra caution when servicing them Check brake operation frequenfly= required, I Adjust and service as Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. ! PRODUCT CONGRP, TULATIONS on your purchase of a Sears Tractor It has been designed, engineered and manufactured to give you the best possible dependability and performance SPECIFICATIONS HORSEPOWER: 18.0 Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center/Department. We have competent, well-trained technicians and the proper tools to service or repair this unit. GASOLINE CAPACITY: 3.5 GALLONS UNLEADED REGULAR OIL (3.0 PINTS w/o Filter) (3,5 PINTS w/FILTER) SAE 30 (or 10Wo30) WINTER: SAE 5W-30 Please read and retain this manual, SPARK PLUG (GAP,025 IN): CHAMPION RV15VC VALVE CLEARANCE: INTAKE .003-.006 IN EXHAUST 016-019 IN. The instructions will enable you to assemble and maintain your unit properly, Always observe the "SAFETY RULES' MODEL NUMBER GROUND SPEED: 917255960 1st 2rid 3rd ReVr SERIAL NUMBER DATEOFPURCHASE THEMODELANDSERIALNUMBERSWILLBEFOUND ON A PLATE UNDER THE SEAT YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE MAINTENANCE TRANSAXLE OIL (4 QUARTS) NON-DETERGENT SAE 30 TIRE PRESSURE: FRONT: REAR: CHARGING SYSTEM: 15 AMPS @ 3660 RPM BLADE BOLT TORQUE: 30-35 FT. LBS 14 PSI 10 PSI AGREEMENT WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrestor meeting applicable local or state laws (if any), If a spark arrester _sused, it should be maintained in effective working order by the operator. A Sears Maintenance Agreement is available on this product Contact your nearest Sears store for details CUSTOMER (MPH): LO HI 8 1_8 1.4 34 2.4 5.5 .9 2.1 RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining, caring for and using your unit. In the state of California the above is required by law _tection 4442 of the California Public Resources Code). her states may have similar laws, Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual). Follow the instructions under "Customer Responsibili_ ties" and "Storage" sections of this owner's manual. LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts, Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glas& Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. Riding equipment used for commercial or rental purpose& LIMITED 90 DAY WARRANTY ON BATTERY For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears willreplace the battery at no charge. WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. SEARS, ROEBUCKAND ,, CO,, D/731CR-W, SEARS TOWER, CHICAGO, ILLINOIS 60684 ,,i, i,u 3 TABLE OF CONTENTS ,i SAFETY ,,u RULES ......................................................... MAINTENANCE SCHEDULE ...................................... 15 OPERATION ......................................................... 11-14 SERVICE AND ADJUSTMENT ............................. 19-25 STORAGE .................................................................... 26 TROUBLE SHOOTING .......................................... 27-26 REPAIR PARTS-TRACTOR .................................. 36-53 SLOPE SHEET ........................................... BACK PAGE 2 PRODUCT SPECIFICATIONS ..................................... 3 CUSTOMER RESPONSIBILITIES ....................... 3,15-16 WARRANTY .................................................................. 3 TABLE OF CONTENTS ................................................ 4 INDEX ........................................................................... 4 ASSEMBLY ........................................................... 7-10 nNDEX A Adjustment,Attachment Lift Spring, 23 Adjustments: Brake ..................................... 21 Carburetor ............................... 25 Clutch Pulley ........................... 21 Gauge Wheels ....................... 13 Mower: Front-To-Back ................... 20 Side-To-Side .................... 19 Mower Drive Belt ..................... 20 Throttle Control Cable ............. 25 Air Filter, Engine ......................... 18 Air, Screen, Engine ....................... 18 Assembly ................................. 7-10 Attachment Lift Spring: Adjustment ............................. 23 B Battery: Charging .................................. 8 Cleaning ............................... 17 Installation .............................. 10 Levels .................................. 8,17 Preperation ................................ 8 Starting with Weak Battery ...... 23 Storage .................................. 26 Terminals ................................ 17 Belt: Motion Drive: Removal/Replacement ....... 22 Mower Blade Drive: Removal/Replacement ....... 2 t Mower Drive: Removal/Replacement ....... 20 Blade: Replacement ........................... 16 Sharpening .............................. 16 Brake Adjustment .......................... 21 C Carburetor, Adjustment .................. 25 Controls, Tractor ............................ 11 Customer Responsibilities ........ 15-16 Engine: Air Filter .............................. 18 Foam Pre-Cleaner ............ 16 Air Screen, Engine ............... 18 Cooling Fins, Engine ............ 16 Engine Oil ............................ 17 Fuel Filter. ........................... 18 Spark Plugs ......................... 16 Tractor: Battery ................................ t7 Blade .................................... 16 Lubrication Chart ................ 15 Maintenance Schedule ......... 16 Tire Care ..................... 6,16,22 Transaxle Oil Level .............. 16 Cutting Height, Mower .................. 12 29 E Engine: Adjustments: Carburetor .......................... 25 Throttle Contr_ Ca6!e ......... 25 Air Filter ........... __. ,.. _............ 18 Air Screen ....... ..._ ...J ........... 18 Cooling Fins ..... \ .../ ........... 18 Oil ....... \/ ............ 17 Oil Change Level ........................... 13,17 Oil Type ........... A ............. 17 Preparation ......... /,-_ ........... 13 Starting ............................. 14 Storage .............. /__._ .......... 26 F Filter': Air' Cleaner. ....................... ,_,,, 18 Fuel ................................... ,.\., 18 OIL ..................................... Z18 Fuel: Storage ................................... 26 Type ........................................ 14 Fuse ............................................... 23 H Headlights ...................................... Hood Removal .............................. 23 24 L Leveling Mower Deck ............... 19-20 Lubrication Chart ........................... 15 M Maintenance Schedule .................. Mower: Adjustment: Front-To-Back ................ Side-To-Side .................... Blade Replacement ................. Blade Sharpening .................... Cutting Height ........................ Installation ............................... Operation ................................ 4 O Oil: D Decals .......................................... Removal .................................. 19 Mowing Tips ................................ 14 Muffler ............................................ 18 Spark Arrester ........................ 3 15 20 19 16 16 12 9 13 Cold Weather Conditions ... 13,17 Engine .................................... t7 Transaxle ............................... 16 Operating Mower ........................... t 3 Operation ................................ 11-14 P Parking Brake ......................... 11,12 Parts Bag ..................................... 6 Product Specifications .................... 3 S Safety Rules ................................... 2 Schematic ..................................... 54 Seat ............................................. 8 Service & Adjustments ............. 19-25 Attachment Lift Spring .......... 23 Clutch Pulley ........................... 21 Fuse .................................... 23 Mower Adjustment Front-To-Back ................... 20 Side-To-Side .................... 19 Motion Drive Belt: Removal/Replacement ...... 22 Mower Blade Drive Belt: Removal/Replacement ...... 21 Mower Drive Belt: Removal/Replacement ...... 20 Mower Removal ...................... 19 Tire Care ...................... 8,16,22 Slope Guide Sheet ........................ 55 Spark Plugs ................................ 18 Specifications ................................. 3 Starting the Engine ...................... 14 Steering Wheel .......................... 7,22 Stopping the Tractor .................. 12 Storage .......................................... 26 T Throttle Control Cable: Adjustment .............................. 25 Tires ...................................... 8,16,22 Troubleshooting ........................ 27-28 W Wheels ......................................... Wiring Schematic ....................... 29 54 I,,,I,, H,II ACCESSORIES AND ATTACH i ii ENTS i,i These accessories and attachments were available when the unit was purchased They are also available at most Sears retail outlets, catalog and service centers Most Sears stores can order these items for you when you provide the model number of your tractor MAINTENANCE ENGINE SPARK PLUG MUFFLER AIR FILTER GAB CAN ENGINE OIL STABILIZi BLADES BELTS PERFORMANCE Sears offers a wide vadety of attachments that fit your vehicle Many of these are listed below with brief explanations of how they can help you This fist was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears stere for the accessories and attachments that are available for your unit. Most of these attachments attaching and detaching do not require additional hitches or conversion LAWN SWEEPERS let you collect grass clippings and leaves LAWN VACS for powerful collection of heaw grass clippings and leaves Wand attachment to pick up debris in hard-to-reach places CARTS make hauling easy Variety of sizes available. ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameterwater-tightdrumholdsupto390{bs ofweight Rounded edges prevent harm to turf Adjustable scraper automatically cleans drum SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy Broadcast spreaders are also useful for granular deicers and sand CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots 36-inch swath 24 hardened steel coring tips 150 Ib capacity weight tray AERATOR promotes deep root growth for a healthy lawn Tapered 2 5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup Twenty spring ttne teeth Usefultapreparebareareasforseeding Availableforfront or rear mounting SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for automatic spraying when pulling, and hand held wand for spot spraying Wand has adjustable spray pattern For applying herbicides, insecticides, fungicides, and liquid fertilizers SNOWTHROWER has 40-inch swath Drum-type auger handles powdery and wet!heavy snow Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat 6Hnch diameter spout discharges snow 10 to 50 feet Lift controlled at tractor seat (Use with chains, wheel weights, or rear drawbar weight ) TIRE CHAINS are heaw duty; closely spaced extra-large cross links give smooth ride, outstanding traction WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials (55 Ibs each ) TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility Hinged metal doors with catch. Keeps operatorwarm and dry Remove vinyl and windshields for use as sun protector in summer (Catalog only) Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top (Catalog only ) kits (those that do are indicated) and are designed for easy TRACTOR COVER protects tractor from weather Made of Evolution 3 fabric (water-repellent, extremely breathable, light weight, soft, non-abrasive, pliable in all temperatures, durable, stain/tear/puncture resistant, will not shrink or stretch) (Catalog only) TILLER has 8 hp engine to prepare seed beds, cultivate, and compost garden residue Chain-drive transmission. Six 11-inch diameter one piece heat-treated steel tines Tills 30_inch path (Requires sleeve hitch ) TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate, and compost garden residue. Tiller has Its own built-in liftand depth control system and does NOT require a sleeve hitch Fits any lawn, yard, or garden tractor Simply hook up to the tractor drawbar and go! DOZER BLADE removes snow; grades dirt, sand and gravel. 48 inches wide, 17 inches high, clears 44-inch path when angled Master lift control lever for operator ease Spring trip for snow removal on uneven pavement; built-In float for blade to follow ground contour Reversible, replaceable scraper bar (Use with tire chains, wheel weights or rear drawbar weight ) FRONT END LOADER system includes double wide rear tires. rear weight box, and hydraulically operated 526 cuff bucket (Catalog only) REAR BLADE is 42 inches wide and operated from driver's seat Reversible steel blade can be angled at 30 degrees for grading Reverses for snow plowing (Requires sleeve hitch ) SLEEVE CULTIVATOR is 43 inches wide Prepares ground for seeding, helps weed control Steel frame holds 5 adjustable sweeps Adjusts vertically, horizontally (Requires sleeve hitch ) Optional accessory for cultivator: steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops PLOW turns soil 6 inches deep, cuts 10-inch furrow. Crank adjustment controls depth, 3-position yoke sets width Heaw steel landslide for straight furrowing (Requires sleeve hitch ) DISC HAR ROW has 2 gangs of 4 steel blades that angle from 10 to 20 degrees, 40 inches wide Can hook 2 units in tandem (Requires sleeve hitch ) WEIGHT BRACKET for drawbar for snow removal applications Can be mounted on front of tractor for plowing applications Uses (1) 55 Ib weight SLEEVE HITCH for use with master lift system couples/uncouples Single pin CONTENTS OF HARDWARE PACK ,,i .................. i.i Parts Bag contents i, H , i ,H . ,Ul shown full size i,. Parts packed separately ..... IN ii i i.... luH in carton i, Seat Battery acid I.... I (1) Shoulder Bolt 5/16-18 (1) Knob Steering Wheel Battery Parts Bag Owner's Manual (1) Washer 17/32 x 1-3/16 x 12 Ga. rst bag contents not shown full size (4) Retainer Springs (4) Washers 11/32 x 1 V-Belt (2) Hex Bolts 1/4- 20 x 3/4 @ _ (2) Battery Carriage Bolts 1/4-20 x74/2 '_ (2) Hex Nuts 1/4 - 20 Steering Wheel Insert (2) Washers i i 9/32 x 5/8 x 16 Ga. (2) Lock Washers i, i ,,,i, 1/4 ..... (2) Wing Nuts 1/4 - 20 15 = Slope Sheet 6 Battery Capsand Instructions i,,,,., ii i,,,,, ..i i..,, Hi, ASSEM TOOLS REQUIRED L¥ FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed. (2) 7/16" wrenches (1) Tire pressure gauge (1) Adjustable wrench (1) Utility knife ,_J_. _/ UNPACK ATTACH LOCK WASHER_ r'.'_ _ WHEEL STEERING -ADAPTER G HEX BOLT FLAT WASHER UNIT FROM CARTON CARTON Remove all accessible loose parts from carton (See page 6) Cut along dotted lines on the carton, from top to bottom, all four corners of carton and lay panels flat Remove mower deck from skid. Check for any additional loose parts or cartons and remove BEFORE STEERING WHEEL INSERT -- When right and [eft hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel) TO REMOVE _ ROLLING STEERING STEERING UNIT OFF SKID WHEEL / (See Fig. 1) J • Remove hex bolt, lock washer and large flat washer from steering shaft. Position front wheels of the tractor so they are pointing straight forward. Position steering wheel so cross bars are horizontal (left to right) andslide onto adapter. Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed. Tighten securely. Snap insert into center of steering wheel. Remove protective plastic from tractor hood and grill l_ "3r I," ) \ , / /// t_ FIG, 1 LIFT[.EVER CLUTCH/BRAKE PEDAL IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE UNIT IS TO ROLL OFF SKID, (See Fig, 2) Raise attachment lift lever to its highest position, Place gearshift lever in "NEUTRAL" position. Release parking brake by depressing clutch/brake pedal Rol! unit backwards off skid, GEARSHIFT LEVER FIG, 2 7 SHAFT u.i ,i ASSEMBLY HOW TO SET UP YOUR TRACTOR INSTALL PREPARE Adjust seat before tightening adjustment knob. BATTERY CAUTION: (See Fig. 3) SEAT (See Fig. 4) Remove cardboard packing on seat pan. Wear eye and face shield. Place seat on pan and assemble shoulder boil Wash hands or clothing immediately if accidentally in contact with battery acid. Assemble adjustment knob and flat washer loosely. Do not tighten. Do not smoke. Fumes from charged bat,. tery acid are explosive. Tighten shoulder bolt securely. Lower seat into operating position and sit on seat Read the instructions included with the battery vent caps, Always wear gloves, clothing and goggles to protectyour hands, skin and eyes. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. Get off seat without moving its adjusted position. Your unit has a battery charging system which is sufficient for normal use_ However, periodic charging of the battery with an automotive charger' will extend its life. See instructions packed with vent caps in parts bag. Fill battery with acid_ Fill each celt until it reaches the bottom of the vent wells_ Do not overfill. Allow battery to stand and settle for at least thirty minutes, After standing, check the level of acid. If below the vent wells, add more acid until the correct level is reached. Raise seat and tighten adjustment knob securely. SEATPANx SHOULDER While battery is standing (after adding acid) and later, while batter,! is being charged, continue with assembly of unit. IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE Charge battery at a rate of 6 amperes for 1 hour. Use a 12 volt battery charger. Observe all safety precautions required for battery charging. CI'_CK TIRE PRESSURE Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. Follow instructions on how to install battery. .............. ' :_ _U_ _/,.Z_ T/VENT _ CAP WELL '_BATtERY r_ zl_ __ r_21., FLAT WASHER The tires on your unit were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. Dispose of excess battery acid. Neutralize acid for disposal by adding it to four inches of water in a five gallon plastic container. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming. " \\ \ FIG. 4 Check battery case for leakage to make sure that no damage has occurred in handling. [' \ \ fADJUSTMENT KNOB Install the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then wipe dry. //VENT _ \_ //_'_'__ Check the acid level after the battery is charged. If the acid has fallen below the correct level, add distilled or iron free water. CUT AWAY VIEW X SE/T_ CELL ACID LEVEL FIG. 3 8 ASSEMBLY INSTALL MOWER AND DRIVE BELT GAUGE WHEEL Your unit has been shipped with the front mower suspension bracket banded to the frame, Remove bands and pivot bracket downward MOWER INSTALLATION (See Figs 5, 6, 7 and 8) BAR _/ Remove banding from suspension arms and gauge wheels Set gauge wheels aside for later assembly 'oo L.)_ Slide front suspension brackets into mower bracketsr Retain with release pins, Turn height adjustment knob counterclockwise until it stops Lower mower linkage with attachment lift lever, DRIVE BELT INSTALLATION Roll mower drive belt over primary mandrel Roll mower drive belt forward over front mower suspension bracket Place suspension arms in rear suspension brackets Retain with release pins to remove Place mower drive belt over clutch pulley on engine and under idler pulley and tension pulley NOTE: Pulltension pulley lever forward for belt clearance Make sure narrow "V" side of belt is engaged with each pulley, and push tension pulley lever back to opearting position Insert gauge wheel bar into bracket (See Fig 7), Retain with clevis pins and retainer springs, DEPTH KNOB (See Figs 8 and 9) Remove hood and grill (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments sections of this manual), Place the suspension arms on brackets on both sides of frame, Retain with washers and retainer springs SUSPENSION ARM CLEVIS PIN FIG. 7 Slide studs through lift links on both sides of tractor Retain with washers and retainer springs Turn height adjustment knob clockwise slack from mower suspension BRA ;==; Slide mower under tractor with discharge guard to right side of tractor ADJUSTMENT BELT Replace hood and grill assembly MOWER DRIVE PRIMARY BRACKETS FRONT SION BRACKET RI PIN RELEASE PIN FIG. 8 FIG, 5 _ MOWER RIVE RETAINER SPRING BRACKET BELT IDLER C PULLEY SUSPENSION ARM TENSION/ - WASHER _"_,' PULLEY .IFT LINK RETAINER FIG, 9 CHECK FIG, 6 DECK LEVELNESS For best cutting,results, mower housing should be properly leveled, See TO LEVEL MOWER HOUSING" in the Service and Adjustments section of his manual 9 CHECK BELTS FOR PROPER POSITION OF ALL VENT CAP _. See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM BATTERY ,EY HOLE BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BESTPERFORMANCEAND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING Place battery in plastic tray, battery terminals to front of tractor First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown Tighten securely Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely. All assembly instructions have been completed. v" No remaining loose parts in carton v" Battery is properly prepared and charged• hour at 6 amps). Seat is adjusted comfortably and tightened securely t/ All tires are properly inflated (For shipping purposes, the tires were over-inflated at the factory). Use terminal access doors for: Inspection for secure connections (to tighten hardware). ,/ Engine oil is at proper level _" Fuel tank is filled with fresh, c_ean, regular unleaded gasoline Become familiar with all controls-their location and function Operate them before you start the engine Inspection for corrosion. ,/ Testing battery. Jumping (if required). 1/ Periodic charging. POSITIVE .(RED) ,:/____/,'J"_/CABLE _::?,.';_ CABLE _ _v I"_-_ _ [_ _ _.._._ / FLAT WASHER BOLT _ / " ,r_ FIG. 10 Check mower and drive belts. Be sure they are routed WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: Be sure terminal access doors are closed. ;,. Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results (Tires must be properly inflated for leveling). _l_._erly around pulleys and inside all belt keepers ,/ Che#k wiring See that all connections are still secure and wires are properly clamped= Tighten wing nuts by hand making sure battery bolts remain in slots of the key holes in the battery supporL -..,:,_.:_._:.- ....... (Minimum 1 ,,/ Y Position terminal guard over the battery as shown, lower bolts into key holes and slide square shafts of bolts into slots of key holes CHECKLIST: v" ,/ Slide the two battery bolts through the terminal guard and start the wing nuts onto the threads (BLACK)_/',._, BATTERY _-*'_'--DRAIN TUBE / CHECKLIST Make sure drain tube is fastened to drain hole in battery tray and battery tray is positioned in hole of battery support NEGATIVE { _ACCESS I "DOORS FIG. 11 Raise hood. S WING NUTS (See Figs. 10 and 11) bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. HEX NUT ._ j CAUTION: Do not short battery terminals. efore Installing battery, remove metal _ ---_ -,.. "" ..,'" AL After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual INSTALL . 10 Be sure brake system is in safe operating condition. i,=,, , ii , OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your Tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. A'rrACHMENT CLUTCH SWITCH, LEVER AMMETER CLUTCH/BRAKE PEDAL IGNITION SWITCH CHOKE CONTROL PARKING BRAKE HEIGHT ADJUSTMENT KNOB GEARSHIFT LEVER RANGE SHIFT LEVER FIG, 12 Sears tractors conform to the safety standards of the American National Standards Institute ATTACHMENT CLUTCH SWITCH - Used to engage mower blades or other attachments mounted to your tractor. LIFT LEVER- Usedto raise and lower mower deck or other attachments mounted to your tracton CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. THROTTLE CONTROL - Used to control engine speed, RANGE SHIFT LEVER - Allows "HI" or "LO" speed for all forward and reverse gears, IGNITION SWITCH - Used to start and stop the engine, AMMETER - Indicates battery charging (+) or discharging (-). LIGHT SWITCH - Turns the headlights on and off, PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position. CHOKE CONTROL - Used when starting a cold engine HEIGHT ADJUSTMENT KNOB- Used to adjustthe mower height 11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage, Always wear safety glasses or eye shields before starting your tractor and while moving, We recommend Wide Vision Safety Mask for over the spectacles or standard safety glasses, Move gearshift and range shift levers to desired position, HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 13) Depress clutch/brake pedal into full "BRAKE" position and hold Place parking brake lever in "ENGAGED" postion and releasepressurefromclutch/brakepedal Pedalshould remain in "BRAKE" position Make sure parking brake will hold vehicle secure STOPPING (See Fig. Slowly release clutch/brake pedal to start movement IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS, FAILURE TO 130 SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE "DRIVE" POSITION CLUTCH/BRAKE PEGAL "BRAKE" POSITION 13) MOWER BLADES Move a_achment position GROUND DRIVE - clutch switch to "DISENGAGED" AI-rACHMENT CLUTCH SWITCH Depress clutch/brake pedal into full "BRAKE" position. Move gearshift lever to "NEUTRAL" position, ENGINE - CHOKE CONTROL Move Throttle Control to "SLOW" position, Turn ignition key to "OFF" position and remove key. Always remove key when leaving vehicle to prevent unauthorized use, THROTTLE IGNITION LEVER Never use choke to stop engine NOTE: Under certain conditions when unit is standing idle with the engine running, hot engine exhaust gasses may cause "browning" of grass. To eliminate this possibility, always stop engine whBn stopping unit on grass areas. I ._ _, described above, before leaving the operator's position;to empty grass catcher, CAUTION; Alwaysstopunitcompletely, as etc. TO USE CHOKE CONTROL To engage choke control, pull knob out. Slowly push knob into disengage, TO USE THROTTLE CONTROL (See Operating engine at less than full throttle reduces the battery charging rate and the engine cooling air flow, Full throttle offers the best mower performance_ FORWARD AND BACKWARD Fig. 13) The direction and speed of movement is controlled by the gearshift lever, Start tractor with clutch/brake pedal depressed and gearshift lever in "NEUTRAL" position. RANGE SHIFT LEVER FIG. 13 TO ADJUST MOWER CUTTING HEIGHT (See Fig. 13) The cutting height is controlled by turning the height adjustment knob in desired direction. Fig. 13) Always operate engine at full throttle TO MOVE GEARSHIFT LEVER (See Fig, 13) Use choke control whenever you are starting a cold engine, Do not use to start a warm engine, (See HEIGHT ADJUSTMENT KNOB Turn knob clockwise to raise cutting height. * Turn knob counterclockwise to lower cutting heighL The cutting height range is approximately 1-1/4" to 3-3/4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. The average lawn should be cut approximately 2-1/2 inches during the cool season and over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively hinh' the, =e_nnrt fn rl cit 4 h ;_ , OPERATQON TO ADJUST GAUGE WHEELS TO OPERATE (See Fig. 14 ) ON HILLS i, o Adjust mower to desired cutting heighL Lower mower with lift control, Remove rear retainer spring and clevis pin which secure each gauge wheel _ _ CAU=rlON_ Do i not drive = up or down hills with slopes greater than 15 ° and do not drive across any slope. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pins. Gauge wheels should be slightly off the ground. Choose the slowest speed before starting up or down hills_ Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. Replace retainer springs into clevis pins If stopping is absolutely necessary push clutch/brake pedal quickly to brake position and engage parking brake. RETAINER GAUGE WHEEL BAR Move gearshift lever to "NEUTRAL" position. To restart movement, move gearshift lever to 1st gear and range shift lever to "LO" position_ Be sure you have allowed room for unit to roll slightly as you restart movement GAUGE WHEEL Slowly release parking brake and clutch/brake pedal Make all turns slowly TO TRANSPORT 3LEVIS PINS Raise attachment lift control to highest position When pushing or towing your unit, be sure gearshift lever is in "NEUTRAL" position, FIG. 14 Do not push unit at more than five (5) MPH. TO OPERATE MOWER (See Figs. 12 and 13) BEFORE Your unit is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the mower clutch engaged will shut off the engine CHECK OIL LEVEL (See Fig. 16) Check engine oil with unit on level ground. Remove dipstick and wipe clean, replace, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill Lower mower with lift lever, Engage mower by slowly moving mower clutch lever to "ENGAGED" position, TO STOP MOWER - Move mower clutch lever to "DISENGAGED" position. & ENGINE THE ENGINE The engine in your unit has been shipped, from the factory, already filled with summer weight oil. Select desired height of cut, using height adjustment knob, ' ,_ STARTING For cold weather operation you should change oi! for easier starting (see "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual) To change engine oil, see the Customer Responsibilities section in this manual, without either the entire grass catcher, on mowers Do so not equipped, dis. CAUTION; operate or the the mower charge guard in place. _ ENGINE OIL FILLER CAP D,PST, DISCHARGE GUARD FIG. !6 FIG. 15 13 OP£RATION MOWING ADD GASOLINE Fill fuel tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). iMPORTANT= WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP iNSURE GOOD COLD WEATHER STARTING wARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days Or' longer, Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel Do not store, spill or use gasoline near an open flame. .,.n TO START ENGINE ,,,,,. Tire chains cannot be used when the mower housing is attached to unit. Mower should be p,,roperly leveled for best mowin_ perfom_anca. See TO LEVEL MOWER HOUSING m the Service and Adjustments section of this manual. Use the runner on the right hand side of mower as a guide. The blade cuts apprximately an inch outside the runner (See Fig. 15). The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns urttil finished (See Fig. 17). I If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clipping& Make first cut relatively high; the second to the desired height Do not mow grass when it is weL plug mower and leave undesirable grass to dry before mowing. (See Fig.13) When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. Depress the clutch/brake brake. Move attachment position. clutch to "DISENGAGED" position. When operating attachments, select a ground speed that will suit the terrain and give best performance of _he attachment being used. Pull choke control out to "CHOKE" position for cold engine start. For warm engine start do not use choke control. Move throttle control to midway between "FAST" and "SLOW" positions. Turn ignition key clockwise to "START" position and release key as soon as engine starts. Do net run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to "FAST" position, wait a few minutes and try again. When engine starts, slowly push choke control in. Move throttle control to "FAST" position, Allow engine to warm up for a few minutes before engaging clutch/brake pedal or attachment clutch switch, FIG. 17 NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 ° P), the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. " "A _ ""cAUTION: Beiore driving the tract'or install mower or remove front mower suspension bracket and suspension arms. ,,,, Wet grass will clumps. Allow Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material, Regulate ground speed by selecting a low enough gear to give the mower' cutting performance as well as the quality of cut desired. pedal and set the parking Place gearshift lever in "NEUTRAL" TIPS 14 CUSTOMER RESPONSBBULmES FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure T Check for Loose Fasteners R Sharpen/Replace A Lubrication Chart T Check Battery Leve!/Recharge 0 Clean Battery and Terminals R Check Transmission I iv', Mower Blades J Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension Check Engine Oil Level IQ/ v' Change Engine Oil E Clean Air Filter N Clean Air Screen G Inspect Muffler/SparkArrester v' Replace Oil Filter (ff equipped) N _f,2 clean Engine Cooling Fins Replace Spark Plug _2 .... v'J v's Replace Air Filter Paper Cartridge Replace Fuel Filter 1 - Changemoreoftenwhen operatingunderaheaW loador inhigh ambienttemperatures 2 - Servicemoreoftenwhen operating in dirty ol dusty condgiens 3 - Ifequippedwgheli filter,changeoltevery50 hours 4 * Replace bfadesmoreeftenwhen mowing In sandy setl GENERAL RECOEvlMENDATIONS LUBRICATION The warranty on this vehicle does not cover items that have been subjected to operator abuse or negligence, To receive full value from the warranty, operator must maintain unit as instructed in this manuaL, (_) TIE ROD BALL JOINTS @ _[--- / Some adjustments will need to be made periodically to properly maintain your unit All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. BEAR,NG ZERK (_) STEERING SECTOR GEAR pLATE Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer, BEFORE CHART EACH USE SPINDLE ZERK @ \ll _.__"°"_:'::_'"_ VI. i BEARING ZEaK ,t,;:;" t:::::::::::::, I L_ _'- ENGINE (_) (_) CHECI{JADD-. TRANSAXLE FLUID Check engine oil level. _';: ._ : L :: "-i" Check brake operation_ Check tire pressure. Check for loose fasteners. IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE qYPE LUBRICANT SPARINGLY SAE 30 MOTOR OIL API - SG (_) GENERAL PURPOSE GREASE (_) REFER TO ENGINE MAINTENANCE 15 SPRAY SILICONE LUBRICANT SECTION (MOVE BOOTS TO LUBRICATE) CUSTOM RESPONSIBULmES TRACTOR TO SHARPEN BLADE (See Fig, 19) Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine, Always observe safety rules when performing any maintenance BRAKE OPERATION The blade can be sharpened with afile or on a grinding wheel Do not attempt to sharpen while on the mower. If unit requires more than six (6) feet stopping distance at high speed in highest gear, !han brake must be adjusted, (See "TO ADJUST BRAKE' in Service and Ad ustments section of this manua ) To check blade balance, drive a nail into a beam or waE Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nail, If blade is balanced, it should remain in a horizontal position, If either end of the blade moves downward. sharpen the heavy end until the blade is balanced, TIRES Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual) NOTE: Do not use a nail for balancing blade The lobes of the center hole may appear to be centered, but are not, Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber_ Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. BLADE CENTER HOLE CARE BLADE For best results mower blades must be kept sharp, The blades can be sharpened with a file or on agrinding wheel. We suggest they be sharpened or' replacedafter every 25 hours of mowing, Check blades more often if mowing in sandy conditions. Do not attempt to sharpen blades while they are on the mower_ Replace bent or damaged blades. FIG. 19 BLADE REMOVAL (See Fig. 18) Raise mower to highest position to allow access to blades. CHECK OIL LEVEL (See Fig. 20) Block up rear axle securely or use a tractor jack, Remove hex bolt, lock washer and flat washer securing blade_ Install new or resharpened towards deck as shown. TRANSAXLE Remove left rear wheel by removing hub bolts. blade with trailing edge up Remove filler plug from transaxla. Oil level must be even with plug threads. If necessary, fill with SAE 30 non-detergent oil (ISO 100). Replace filler plug, Reassemble hex bolt, lock washer and flat washer in exact order as shown. Tighten bolt securely (30-35 Ft. Lbs, torque), IMPORTANT: BLADE BOLT IS GRADE 5 HEAT TREATED, .B_eassemble wheel to hub, For approximate capacity see "Product Specifications" on page 3 of this manual BLADE MANDREL _SSEMDLY O TRANSAXLE OO WASHE 0 LOCK WASHER © _E×BOLT (GRADE5)* *A GRADE S HEAT TREATED BOLT CAN BE IDENTIFIED BYTHREE LINES ON THE BOLT HEAD AS SHOWN AT LEFT, FIG. 20 FIG. 18 16 FILLER PLUG ,, ,,, =,, ,,, CUSTOMER RF=.SPON BIL T E$ TO CHANGE ENGINE OIL (See Figs, 22, 23 and 24) Determine temperature range expected before oil change All oil must meet API service classification SG • Be sure vehicle is on level surface. BATTERY (See Fig. 21) Your unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend it's life_ Acid solution level in each battery cell should be even with bottoms of vent wells, Add only distilled or iron free water if necessary Do not overfill Keep battery and terminals clean. Keep battery bolts tight. Keep vent caps tight and small vent holes in caps open. • Oil will drain more freely when warm. • Catch oil in a suitable container, • Remove oil filler cap. Be careful not to allow dirt to enter the engine when changing oil, Recharge at 6 amperes for 1 hour, ENGINE OIL FILLER CAP CUT AWAY VIEW VENT CAP VENT I WELL LEVEL DIPSTICK F FIG. 21 FIG. 22 TO CLEAN BATTERY AND TERMINALS - • Remove drain plug Corrosion and dirt on the battery and terminals can cause the battery to "leak" power, Remove terminal guard Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. Wash battery with solution of four tablespoons of baking soda to one gallon of water, Be careful not to get the soda solution into the cells, Rinse the battery with plain water and dry. Clean terminals and battery cable ends with wire brush until bright, Coat terminals with grease or petroleum jelly, Reinstall battery (See "INSTALL BATTERY" in Assembly section of this manual). OIL DRAIN PLUG FIG, 23 V- BELTS After oil has drained completely, replace oil drain plug Check V-Belts for deterioration and wear after 100 hours. Replace if necessary, The belts are not adjustable. Replace belts if they begin to slip from wear and tighten securely, TRANSAXLE Refill engine with oil through oil filler tube. Pour slowly, Do not overfill, For approximate capacity see "Product Specifications" on page 3 of this manual, COOLING Use gauge on dipstick for checking level Be sure dip.stick is in all the way for accurate reading. Keep oil at FULL _ine on dipstick, Keep transaxle free from build-up of dirt and chaff which can restrict cooling, ENGINE RECOMMENDED LUBRICATION Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year, Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use. Add SAE 30W motor oil or equalivent, Tighten oil fill cap/dipstick securely each time you check the oil level SAE 5W-30 motor oil may be used to make starting easier in areas where temperature is consistently 32 ° F or lower. oF .20 o °C-29 ° 0o -18 ° SAE VISCOSITY 32 ° 0° FIG. 24 17 60 ° 16° GRADES 80 ° 27 ° 100 ° 38 ° CUSTOMER RESPON CLEAN AIR SCREEN (See Fig. 25) Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers CLEAN ENGINE COOLING B L TME$ _.-_"_ WING NUT ELEMENT COVER FINS (See Fig. 25) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Engine blower housing must be removed. Remove sidepanels and hood (See"TO REMOVE HOOD AND GRILLASSEMBLY" inthe Service and Adjustments section of this manual.) _Ad-k AIR CLEANER BASE "'_ FIG. 26 MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. COOLING FINS UNDER HOUSING (BOTH SIDES) ENGINE AIR SCREEN FIG. 25 AIR FILTER FOAM (See Fig. 26) OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year PRE-CLEANER IN-LINE FUEL FILTER (See Fig. 27) _,_omilter should be replaced once each season. If fuel filter es clogged, obstructing fuel flow to carburetor, replacement is required. Your engine will not run properly and may be damaged by using a dirty air filter, Clean the foam pre-cleaner element after every 25 hours of operation, more often if tractor j_. used in very dusty, dirty conditions. With engine cool, remove filter and plug fuel line sections. Place new fuel filter in position in fuel line with arrow pointing towards carburetor', Remove the wing nut and air cleaner cover. Remove the element cover seal, element cover, paper element, and pre.cleaner. Be sure there are no fuel line leaks and clamps are properly positioned. NOTE: Do not attempt to clean or oil the paper cartridge. Replace paper cartridge once a year or after every 100 hours of operation, more often if used in very dusty, dirty conditions. Immediately wipe up any spilled gasoline. Wash foam pre-cleaner in liquid detergent and water. Wrap foam pre-cleaner in cloth and squeeze dry. Lightly coat foam pre-cleaner with clean engine oil Squeeze in towel to remove excess oil. Do not saturate. Install the paper element, pre-cleaner (cleaned and oiled), element cover, and element cover seal. Install the air cleaner cover and wing nut. Tighten wing nut 1/2 to 1 full turn after nut contacts cover. Do not over-tighten= MP CLAMFt_ ___'_FUEL FILTER FIG. 27 CLEANING Clean engine, battery, seat, finish, etc of all foreign matter. Keep finished surfaces and wheels free of all gasoline, oil, etc= Protect painted surfaces with automotive type wax. 18 We do not recommend using a garden hose to clean your unit unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. SERVICE AND ADJUSTMENTS i CAUTION: i BEFORE PERFORMING , ii i ..... i,r i ii ..... ir ,i i i ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake, Place gearshift lever in ' NEIJTRAL" position. Place attachment clutch in "DISENGAGED" position. plug, TRACTOR SIDE.TO-SIDE TO REMOVE MOWER o;oM IMPORTANT: IFAN ATFACHMENT OTHERTHAN'FHE MOWER DECK ISTO BE MOUNTED ON THE TRACTOR, REMOVETHE LH. AND RH. SUSPENSION ARMS AND THE FRONT SUSPENSION BRACKET DEPTH KNOB (See Figs, 29 and 30) Raise mower to its highest position, (See Fig. 28) Place attachment clutch in "DISENGAGED" position Turn height adjustment knob to lowest setting. Move attachment lift lever forward to lower mower to its lowest position. Pull the four (4) release pinsout of suspension brackets Pull back attachment lift lever and lock into place Slide mower forward and remove belt from primary mandrel, Slide mower out from under tractor SUSPENSION ARM ADJUSTMENT o.O;o 'GROUND LINE '_- ADJUSTMENT BELT FIG. 29 Measure height from bottom of deck curt to ground level at front corners of mower, Distance "A" should be the same. FRONT If distance "A" needs to be changed, snap out access hole cover on left side of tractor above footrest, To raise left side of mower, loosen nut "S" and tighten nut "C". "1"olower left side of mower, loosen nut "C" and tighten nut "B", PIN When distance "A" is equal, securely tighten nuts "B" and "C", Replace access hole cover FIG. 28 TO INSTALL MOWER ADJUSTMENT Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in Assembly section of this manual TO LEVEL MOWER HOUSING NUT"B" Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3) If tires are over or underinflated, you will not properly adjust your mower, FIG. 30 19 SERV0CF=AND ADJUSTMENTS i i i i TO ADJUST MOWER (See Fig, 33) FRONT-TO-BACK ADJUSTMENT (See Figs. 31 and 32) To obtain the best cutting results, the mower housing should be adjusted so the back is approximately 7/8" to 1-1/8" higher than the front when the mower is in height adjustment position. DRIVE BELT Lower mower with attachment lift lever. Check dimension 'W' on idler bracket assembly as shown_ if dimension is 1/4" or less, belt should be adjusted, Measure distance "D" from ground line to bottom of deck curl at centefline outside of mandrels, Pull tension pulley lever forward to loosen bell Remove idler pulley and reassemble in "NEW" pulley position hole, Tighten securely Push tension pulley lever rearward into operating position. BACK FRONT Check belt for proper position in all pulley grooves. NOTE: When installing a new replacement mower drive belt, idler pulley must be moved back to "OR IGINAL" pulley oosition. CLUTCH _ MOWER PULLEY"'-----,..,.,..._._,,#_'_'_j DRIVE FIG. 31 _j_,,,_/: -'I IDLER LEVER--.._.LL .W JPULLEY TENSION _ _-J_l_ fl_' q To raise rear of mower, loosen nut "E" on both rear suspension arms Screw both nuts "F" on both rear suspension arms an equal number of turns, PULLEY __ ::::L. When distance "D" is 7/8" to 1-1/8" higher at rear than front, retighten nuts "E". IDLER IDLER BRACKET _ NUT"E" f _,._' _ _ /PULLEY .,# _ .J'L_ _'_" _" _\\ PULLFORWARD TO LOOSENBELT FOR EASIER BELTINSTALLATION NEW PULLEY POSITION _ORIGINAL PULLEY POSITION ARMS FIG. 33 FIG. 32 TO REPLACE MOWER DRIVE BELT Reverse procedure and install new belt as described in "DRIVE BELLT INSTALLATION" in the Assembly section of this manual Recheck side-to*side adjustment. IMPORTANT: WHENADJUSTING REAR SUSPENSIONARMS. ALWAYS ADJUST BOTH EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE. NOTE: If old mower drive belt was adjusted, idler pulley must be moved back to "ORIGINAL" position when installing a new bell 0 / TO REPLACE MOWER BLADE DRIVE BELT TO ADJUST (See Fig. 34) If unit requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted, Remove mower (See "TO REMOVE MOWER" in this section of this manual). Remove four (4) hex washer head tapping screws from shift cover plate located on top of tractor frame. Remove the cover plate. Remove screws and idler arm nut securing mower belt cover and remove cover_ Loosen am nut (A) on brake rod (B) at clevis (C) (Fig 36). fyou f nd t d fficu t to loosen jam nut (A), remove cover plate in L.H frame rail Roll belt over the top of the R,H. mandrel Pull belt off all other mandrels, may (See Figs. 35 and 36) Your unit is equipped with an adjustable brake system which is mounted on the right side of the transaxle Park the tractor on level surfaCer Engage parking brake. For assistance, there is a belt installation guide decal on the underside of mower belt cover. Remove any dirt and grass which accumulatend mandrels or idler arm. BRAKE Rotate brake rod (b) counterclockwise, turning brake rod out of clevis (c) four (4) to six (6) turns. have Start tractor with transaxle in "N" (neutral) position, Check deck idler arm assembly and flat idler to see that they rotate freely. Depress clutch/brake pedal to the point where the belt stops moving, Hold clutch/brake pedal in position by engaging parking brake If belt beings to move after engaging parking brake, depress clutch/brake pedal to next notch on parking brake Be sure spring is hooked in deck idler arm assembly and on bolt in mower housing, Insta{I new be{t in groove of LrH mandrel pulley, lower groove of center mandrelputley and around flat idler as shown. Shut engine Offr Rotate brake rod (B) clockwise by hand, turning brake rod into clevis (C) until tight. Tighten jam nut (A) on brake rod (B) at clevis (C) r From a position at discharge end of mower, roll idler belt into groove of RrH mandrel pulley. Reinstall shift cover plate andfour 4) mountingscrews If cover plate in LH rail was removed t shou d be replaced. Rotate center mandrel pulley by hand to make sure belt is in grooves properly. Reassemble top cover to deck. Tighten a!l screws and idler arm nut securely, SHIFT COVER PLATE Install mower to tractor (See "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual, IDLER ARM NUT FL_T IDLER \ MANDREL CENTRAL PULLEY FIG. 35 L.H, MANDREL PULLEY R.H. MANDREL PULLEY FIG. 34 POWER TAKE OFF (CLUTCH PULLEY FIG. 36 - See Fig. 33) "The power take-off clutch should provide years of serviee_ The clutch incorporates a built in brake that stops the pulley almost immediately. Eventually, the internal brake will wear so the mower blades will not stop as recommended, Adjustment should be made by your nearest Authorized Service Center. 21 ERVICE AN TO REPLACE MOTION (See Figs. 37 and 38) DRIVE ADJUSTMENTS TO ADJUST BELT FRONT BELT REMOVAL ALIGNMENT WHEEL TOE-IN ADJUSTMENT Front wheel toe-in is required for proper steering operation Toe-in was set at the factory and adjustment should not be necessary If parts in the front axle or steering mechanism have been replaced or damaged, check to-in and adjust if necessary. negative ground battery Set parking brake (to get belt slack) Loosen (do not remove) two (2) engine pulley belt guide bolts and swivel RH. side of belt guide up. Tighten LH bolt ot hold belt guide in position, TO CHECK TOE-IN (See Fig 39) Position front wheels straight ahead. Measure distance between wheels at front and rear of tires (dimensions "A" and "B"). Front dimension "A" should be 1/8" to 1/4" less than rear dimension "B"_ Roll belt off engine pulley. Roll belt off "V" idler, flat idler and clutching idler pulleys. Pull belt off clutch pulley - between pulley and frame Pull belt off transaxte pulley. TO ADJUST TOE-IN (See Figs 39 and 40) BELT INSTALLATION It is important that both tie rods be equal in length before ad usting toe-in. Both tie rods should measure approximately 10-1/4" in length (see inset). Adjust f necessary. Push belt down from engine pulley area. Place back (flat) side of belt on flat idler (flat idler is next to frarne). Loosen jam nuts at adjustment sleeves on tie rods. Place belt on clutching idler and over clutch pulley, "V" (narrow) part of belt should engage clutch pulley Place belt around transaxle pulley, should engage transaxle pulley WHEEL If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual Park the tractor on level surface. Engage parking brake For ease of servicethere is a belt installation guide decal on bottom side of left footrest It is not necessary to remove mower, Raise hood and disconnect cable STEERING Adjust both tie rods equally until dimension "A" is 1/8" to 1/4" less than dimension "B", "V" part of belt Tighten jam nuts securely. Make sure "V" part of belt engages "V" idler. Roll belt over engine pulley. Loosen L H engine pulley belt guide bolt and swivel belt guide on to RH, bolt, Tighten L,H. and R,H bolts securely. • Release parking brake. IMPORTANT: CHECK BRAKE ADJUSTMENT. _____1 F ONTOFTRAOTOR LH. BOLT "--A O FIG. 39 ADJUSTMENT ROD .... -= SLEEVES - - - © R.H, BOLT FIG. 37 FLAT IDLER CLUTCH .... PULLEY JAM NUTS FIG, 40 FRONT "V" IDLER CLUTCHING IDLER FIG. 38 TRANSAXLE PULLEY 22 WHEEL CAMBER The front wheel camber is not adjustable on your unit If damage has occurred to affect the front wheel camber. contact your n,_r_t Alithnri7 "t _; ,,,_r. r" _t . i,,i SERVUCE AND ADJUSTMENTS i, TO REMOVE WHEEL FOR TO ATTACH JUMPER CABLES Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassi& Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery° Connect the other end of the BLACK cable to good CHASSIS GROUND. away from fuel tank and battery, REPAIRS FRONT WHEEL (See Fig, 41) Block up axle securely, Remove hub cap, retaining ring and washers to allow wheel removal, Repair tire and reassemble, Replace washers and snap retaining ring securely in axle groove, Replace hub cap. TO REMOVE CABLES, REVERSE ORDER BLACK cable first from chassis and fully charged battery. RED cable last from both batteries. WASHERS RETAIN{NG TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse fuse holder is located behind the dash, TO REPLACE HEADLIGHT The BULB Raise hood. HUBCAP Pull bulb holder out of the hole in the backside of the grill, FIG. 41 Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill, Close hood, REAR WHEELBlock rear axle securely, Remove five (5) hub bolts to allow wheel removal Repair tire and reassemble. Replace and tighten hob bolts securely. TO ADJUST ATTACHMENT (See Fig. 43) LIFT SPRING While holding spring bushing with wrench, loosen jam nut, TO START ENGINE WITH A WEAK BATTERY (See Fig. 42) Turn adjustment bolt clockwise to extend spring and reduce lift effort (for heavier attachments), CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. Turn adjustment bolt counterclockwise tachments), (for lighter at- Retighten jam nut against spring bushing. IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING TENSION WHEN USING LIGHT ATTACHMENTS SUCH ASAMOWER ADJUST LIFT LEVER SPRING TO AID IN LIFTING ATTACHMENT. DO NOT OVERPOWER SPRING. WHEN REMOVING ATTACHMENT, ALWAYS ADJUST TO SPRING TENSION TO ITS LOWEST POSITION, If your battery is too weak to start the engine, it should be recharge& If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR UNIT IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES, ADJUSTMENT BOLT SPRING BUSHING ATTACHMENT UFT SPRING JAM NUT "POSITIVE" "NEGATIVE" (+) (-) FIG. 43 FIG. 42 23 ii,ll ,llll i,ii ,,,,i ,i SERVICE ADJUSTMENTS i TO REMOVE i i liN,,i HOOD AND GRILL ASSEMBLY (See Figs. 44 and 45) Lift hood. Disconnect headlight wiring connectiorL Unscrew one screw at rear of each side panel. FIG. 44 Pivot hood and side panel forward and lift off tractor. To replace, reverse above procedure. WIRE CONNECTION FIG. 45 24 ii, ill SERVICEAND =li,, ADJ i,,,,,i ENGINE TO ADJUST THROTTLE (See Fig. 46) CONTROL STMF_.NT$ High speed stop is factory adjusted, Do not adjust-damage may result, IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED_ OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOUTHINKTHEENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST SEARS SERVICE CENTER, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS CABLE The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary, proceed as follows: With engine not running, move throttle control lever to "FAST" position, Check that throttle lever is against high speed stop If it is not, loosen clamp screw and pull throttle cable until lever is against stop, Tighten clamp screw securely TO ADJUST CARBURETOR CLAMP CREW (See Fig. 47) TH RoI-rLE LEVER SHOWN IN HIGH SPEED POSITION THROTTLE LEVER SHOWN IN LOW The carburetor has been present at the factory and adjustment should not be necessary. However, minor ad ustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does not need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture, Turning the ad usting needles out (counterc ockw se) ncreases the supp y of rue to the eng ne giving a richer fuel/air mixture, IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT /" [ j jf PRELIMINARY SETTING • Be sure you have a clean air filter, and the throttle_ control cable and choke are adjusted properly (see above). INNER WIRE HIGH SPEED STOP With engine offtum idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclockwise) 1-1/4 turn. FINAL SETTING - FIG. 46 IDLE SPEED ADJUSTING SCREW Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in "NEUTRAL" position. IDLE FUEL NEEDLE With throttle control lever in "FAST" position, turn main fuel adjusting needle in (clockwise) until engine begins to die then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. FUEL ADJUSTING NEEDLE Id!e speed setting -With throttle control lever in"SLOW" position, engine should idle at 1200 RPM, If engine idles too slow or fast. turn idle speed adjusting screw in or out until correct idle is attained FIGo 47 Idle fuel needle setting - With throttle control lever in "SLOW" position, turn idle fuel adjusting needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions, Recheck idle speed, Readjust if necessary. ACCELERATION TEST Move throttle control lever from "SLOW" to "FAST" position, If engine hesitates or dies, turn idle mixture screwout (counterclockwise) 1/Stum, Repeattest and continue to adjust, if necessary, until engine accelerates smoothly, 25 ii STORAGE i i "HI ENGINE Immediately prepare your unit for storage at the end of the season or if the unit will not be used for 30 days or more. A FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSEN*flAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. CAUTION: Never store the tractor with gasoline in the tank Inside a building where fumes may reach an open flame or spark, Allow the engine to cool before storing In any enclosure. .111 TRACTOR Drain the fuel tank. Remove mower from unit for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. Start the engine and let it run until the fuel lines and carburetor are empty, Never use engine or carburetor cleaner' products in the fuel tank or permanent damage may occur_ Use fresh fuel next season. Clean entire tractor (See"CLEANING" in the Customer Responsibilities section of this manual). NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car buretor. Do not drain the gas tank and carburetor if using fuel stabilizer. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). Lubricate as shown in the Customer Responsibilities section of this manual. Be sure that a!l nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY CYLINDERS Fully charge the battery for storage. Remove spark plug(s), After a period of time in storage, battery may require recharging_ Pour one ounce of oil through spark plug hole(s) into cylinder(s), To help prevent corrosion arrd power leakage during long periods of storage, battery cables should be disconnected and battery cleaned tho!oughly (see "TO CLEAN BATTERYANDTERMINALS intheCustorner Responsibilities section of this manual), Turn ignition key to "START" position for a few seconds to distribute oil, Replace with new spark plug(s). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. OTHER Do not store gasoline from one season to another. Be sure battery drain tube is securely attached to drain in battery tray. Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. If possible, store your unit indoors and cover it to give protection from dust and dirt Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your unit to rust IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM, 26 TROUBLESHOOTUNG PROBLEM CAUSE Will notstart 1. 2 3_ 4. 5. 6. 7. 8, 9 10 Herd to start Engine will not turn over 1. 2, 3 4, 5, 6 7 8 1, 2 3 4, 5 6. 7 8 9. 10 POmNTS CORRECTION Out offuel Enginenot"CHOKED"properly. Engine flooded Bad spark plug Dirty air filter. Dirty fuel filter. Water in fuel 1. 2. 3 4 5 6 7. Loose or damaged wiring, Carburetor out of adjustment Engine vatves out of adjustment. 8, 9. 10. Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged w_ring, Carburetor out of adjustment Engine valves out of adjustment 1 2 3, 4 5, 6 7 8 1. 2. 3 4 5 6 7 8 9. 10 Ckdch/brake pedal not depressed Attachment clutch is engaged Spark plug wire is disconnected Weak or dead battery Blown fuse, Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch(as) Fillfuel tank. See TO START ENGINE in Operation section. Wait several minutes before attempting to start. Replace spark plug Clean/replace air filter Replace fuel filter Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuelfilter. Check allwldng ContactSears Service Department. Contact SearsServ_ce Department Clean/replace a_r filter Replace spark plug Recharge or replace battery, Replace fuel filter, Drain fuel tank and refill with fresh gasoline, Check all widng Contact Sears Service Department Contact Sears Service Department Depress clutch/brake pedal Disengage attachment clutch Connect wire to spark plug. Recharge or replace battery, Replace fuse Clean battery terminals. Check all wiring Check/replace ignition switch. Check/replaca solenoid or starter Contact Sears Service Department. ii Engine clicks but will not start 1 2 3 4. Weak or dead battery Corroded battery terminals Looseor damaged wiring. Faulty solenoid or starter I 2 3 4 Recharge or replace battery. Clean battery terminals Check allwiring Check/replaca solenoid orstarter, IH Loss of power 1 2 3 4. 5 6 7. 8 9 10 11. 12 13. 14 15, Excessive vibration Cutting too much grass/too fast Throttle in"CHOKE" position. Build-up of grass, leaves and trash under mower Dirty air filter Low Oil Leve!/dirtyoil Faulty spark plug Dirty fueliitter Stale or dirtyfuet Water in fuel 10 11 12. 13 14. 15 Spark plug wire loose Dirty engine air screen/fins Dirty/clogged mufiIer Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment, 1 2, Worn. bent or loose blade Bent blade mandrel 3 Loose/damaged 1. 2 3 4 5 6 7 8 9 1. 2 3 part(s) 27 ii i,, Set _n"Higher Cut" position/reduce speed Adjust throttle control Clean underside of mower housing. Clean/reptaca air filter Check oi! level/change oil Clean and regap or change spark plug, Replace fuelfilter Dra_nfuel tank and refillwith fresh gasollne_ Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Connect and tightenspark plug wire. Clean engine air screen/fins Clean/replaca muffler Check all wlring. Contact Sears Service Department. Contact Sears Service DepartmenL Replace blade Tighten btade bolt, Repiace blade mandrel Tighten loose part(s) Replace damaged parts, TROUBLESHOOTi POmNT$ PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faultyoperator=safetypresencecontrolsystem 1 Poorcut-uneven 1. 2. 3. 4 Worn, bent or loose blade Mower deck not level. Buildup of grass, leaves, and trashunder mower Bent blade mandrel ! 1_ 2. I3 4. Mower bledeswgl not rotate 1. 2, 3. 4 5. Obstruction in clutch mechanism Mower drive belt out of adjustment. Worn/damaged mower drive belt Frozen Idler pulley. Frozen blade mandrel. 11. Remove obstruction 2 Adjust mower drive belt 3. Replace mower drive bell 4. Replace idlerpulley. 5. Replace blade mandrel Poor grass discharge 1. 2 3, 4 Engine speedtoo slow Travel speed too fast Wet grass Mower deck not level. 5. 6. Low/uneven tire air pressure Worn, bent or loose blade Buildup of grass, leaves and trash un_'er mo_er Mower drive belt worn or out of adju,_'tment Blades Improperly installed. improper blades used. I 1. Place throttlecontrolin "FAST" position. 2. Shift to slower speed, 3 Allowgrassto dry before mowing. 4 Levelmower deck 5 Check tiresfor properair pressure. : 6 Replace/sharpenblade Tighten blade bolt, 7 Clean undersideof mower housing 8 Replace/adjustmower drive belt 9, Reinsta]!blades sharpedge down, 10. Replace with blades listed in this manual 1. Turn switch"ON" 2 Replace bulb(s) '-3,_*.Cbeck/replace light switch 4 Checkwirtng andconnecttons 5. Replace fuse ,,, 7 8 9 10. Headlight(s) not working (if so equipped) 1 2 3 4. 5 Switch is "OFF" Bulb(s) burned out Faultytightswitch Looseor damaged wiring. Blownfuse Battery will not charge 1. 2. 3 4. Bad batterycelffs) Poor cable connections Fau{tyregulator (if so equipped) Faulty alternator 1 2. 3 4. 9;q ,, i Check wiring,switches and connections,tf not corrected,contactSears ServiceDepartmenL Replace blade_ Tighten blade bolt Levelmower deck. Clean underside of mower housing Replace blade mandrel. Replace battery. Check/clean all connections Replace regulator. Replace artemator
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