Craftsman 917256812 User Manual TRACTOR Manuals And Guides L0910222
CRAFTSMAN Lawn, Tractor Manual L0910222 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917256812 917256812 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917256812. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
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[RRF MODEL NUMBER 917.256812 OWNER'S MANUAL =Assembly ° Operation • Customer Responsibilities ° Service and Adjustments ° Repair Parts CAUTION: Read and follow all safety rules and instructions before operating this equipment. FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917 SAFETY Safe Operation Practices RULES for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS_ FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH. I. GENERAL - Read, understand, and follow all instructions in the manual and on the machine before starting. Only ailow responsible aduIts, who are familiar with the instructions,to operate the machine, Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and titrown by the blade. Be sure the area is ctear of other people before mowing. Stop machine if anyone enters the area_ Never carry passengers. Do not mow in reverse unless absolutely necessary.. Always look down and behind before and while backing, Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either' the entire grass catcher or the guard in place.. Slow down before turning.. Never leave a running machine unattended, Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Tum off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. , • • • • • o ° • ° • • • o U. Ul. CHILDREN OPERATION Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted tothe machine and the mowingactivity. Never assume that children will remain where you last saw them. • • = ° • ° IV. SERVICE - Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.. Use extra care when loading or unloading the machine into a trailer or truck_ SLOPE OPERATION ° • DO: ° = o ° , • Use extra care in handlinggasoline andother fuels They are flammable and vapors are explosive. Use only an approved container.. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors.. Never' store the machine or fuel container inside where there is an open flame, such as a water heater_ Never run a machine inside a closed area. Keep nuts and boils, especially blade attachment boffs, tight and keep equipment in good condition_ Never tamper with safety devices° Check their proper operation regularly_ Keep machine free of grass, leaves, or other'debris buffd-up. Clean oil or fuel spillage. At!ow machine to cool before storing.. Stop and inspect the equipment if you strike an object., Repair, if necessary, before restarting,. Never make adjustments or repairs with the engine running_ Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or attow objects to be thrown, Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required ................................ Look for this symbol to point out impor-i ° • Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution., if you cannot back up the slope or if you feet uneasy on it, do not mow iL • = o Keep children outof the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the'area, Before and when backing, look behind and down for small children. Never carry children. They may raft off and be seriously injuredor interfere with safe machine operation,. Never allow children to operate the machine. Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision. Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain couid overturn the machine. Tall grass can hide obstacles., Use slowspeed. Choose a low gear so that you will not have to stop or shift while on the slope_ Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments, These can change the stability of the machine., Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction_ Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed s{owly s_raight down the slope° • ° ° • DO NOT: ° Do not turn on slopes unlessnecessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-otis, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliffor d{tch,or if an edge caves in. ° Do not mow on wet grass. Reduced traction could cause sliding. ° Do not try to stabilize the machine by putting your foot on the greund_ ° Do not use grass catcher on steep slopes. II!II ....... CAUTION!!! ALERT!ffIt means YOUR tant safety BECOME precautions. SAFETY IS INVOLVED. i| I wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, ..................adjusting or making repairs " I i | i ULIII........... i,iiii .... : :. & WARNING & 2 ii The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. j/1/1/1/1_11:11:11:11 ii L I IIjl_ , ........... CONGRATULATIONS on your purchase of a Sears Tractor° tt has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service CentedDepartment,, We have competent, welltrained technicians and the proper tools to service or repair this tractor,, Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly,, Always observe the "SAFETY RULES". MODEL klUMBER PRODUCT SPECIFICATIONS HORSEPOWER: 15.5 GASOLINE CAPACITY AND TYPE: 1,25 GALLONS UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 30 (above 32°F) SAE 5W-30 (below 32=F) OIL CAPACITY: 3.0 PINTS SPARK PLUG: (GAP: ..030") CHAMPION RJ19LM STD 361458 VALVE CLEARANCE: INTAKE: .005" - ,007" EXHAUST: °009" - ,011" GROUND SPEED (MPH): FORWARD: 1st 2nd 3rd 4th 5th 6th REVERSE: 917.256812 SERIAL NUMBER 9ATE OF PURCHASE THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT° YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP iN A SAFE PLACE FOR FUTURE REFERENCE. MAINTENANCE CUSTOMER TIRE PRESSURE: FRONT: REAR: CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMP/HR: MIN. CCA: CASE SIZE: BLADE BOLT TORQUE: 30-35 FT. LBSo AGREEMENT A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for detail& RESPONSIBILITIES • . Read and observe the safety rules, Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under"Customer ResponsibilF ties" and "Storage" sections of this owner's manual. WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws 14 PSI 12 PSi 25 190 U1R (if any)° If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar taws. Federal laws apply on federal lands,, A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual). _J:: LIMITED TWO YEAR WARRANTY 1,0 1.3 2.1 3.1 4.0 5ol 16 .... ........: ......... ::.................................................... ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, tree of charge, any parts found to be defective in material or workmanship° This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. • Tire replacement or repalr caused by punctures from outside objects, such as nails, thorns, stumps, or glass° • Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Riding equipment used for commercial or rental purposes° LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in mater_al or workmanship and our testing determines the battery wiEInot hold a charge, Sears will replace the battery at no charge° IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE, PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO 'fOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WiLL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY°) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT tS 1NTHE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from slate to state.. SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60179 TABLE OF CONTENTS MAINTENANCE SCHEDULE ...................................... 15 SERVICE AND ADJUSTMENTS ............................ 20-25 STORAGE ................................................................... 26 TROUBLESHOOTING ............................................ 27-28 REPAIR PARTS - TRACTOR ................................. 30-47 REPAIR PARTS - ENGINE .................................... 48-53 PARTS ORDERING/SERVICE ................ BACK COVER SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 15-19 WARRANTY ........................................ •......................... 3 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY ................................................................ 7-9 OPERATION ........................................................... 10_14 INDEX A O E Electdcah Oil: Accessories ......................................................... 5 Cold Weather Conditions ............. 13,17 Interlocks and Relays ....................... 24 Adjustments: Schematic ................................................... 29 Engine 17 Brake ........................................................... 22 Wiring Diagram ...................................... 30 Storage ................................................. 26 Carburetor .................................................... 25 Mower Engine: Operation ........................................................ 10-I4 Air Filter ..................................................... 18 Front-To-Back .................................... 21 Operating Mower ............................................. 13 Air Screen ................................................. t8 Side-To-Side ................................. 21 Options: Throttle Control Cable ........................ 24 Cooling Fins, Engine ........................... 18 Accessodes ................................................. 5 Oil Change ................................................. 17 Air Filter, Engine ................................................ 18 Spark Arrester .................................... 3,40 Oil Level .......................................... 13,t7 Air Screen, Engine ............................................. 18 Oil Type .................................................... 17 P Assembly .......................................................... 7-9 Preparation .......................................13 Repair Parts ...................................... 48-53 Parking Brake ......................................... 11-12 B Stading................................................... t4 Pads Bag .................................................. 6 Storage ................................................... 26 Battery: Pads, Replacement]Repair ............. 30-47 Charging ..................................................... 9 Product Specifications ......................................... 3 F Clean{ng ........................................................... 17 Levels ...................................................... 17 Filter: R Starting with Weak Battery ........... 23 Air Filter...................................................... 18 Repair Pads ...................................................... 30-47 Storage ...................................................... 26 Fuel ..................................................... 19 Terminals ...........................................t7 Fuel: S Belt: Type ............................................................ 13 Motion Drive Storage ................................................ 26 Safety Rules .......................................................... 2 RemovaVReplacement ............ 22 Fuse ................................................................. 24 Seat ................................................................. 8 Mower Blade(s) Service and Adjustments ............... 20-25 Removal/Replacement .............22 H Carburetor ............................................ 25 Blade: Fuse .......................................................... 24 Hood Removalllnstaliation ...................... 24 Sharpening ...................................................... I6 Hood Removaltlnstallation ............ 24 Replacement ...................................... t6 Motion Drive Belt L Brake Adjustment ....................................... 22 Removal/Replacement ................ 22 Leveling Mower Deck ...................................... 21 Mower Belt(s) C Lubrication: Removal/Replacement ...............22 Chad ....................................................... 15 Mower Adjustment Carburetor Adjustment ............................... 25 Front-to-Back .......................... 21 Controls, Tractor ............................................. 11 Side-to-Side .......................................... 21 M Customer Responsibilities ................15-19 Mower Removal ................................20 Maintenance Schedule ............................ 15 Engine: Tire Care .................................... 9,16,23 Atr Filter ...................................................... 18 Mower: Slope Guide Sheet ....................................... 55 Air Screen, Engine ......................18 Adjustment, Front-to-Back .............21 Spark Plug(s) .................................................. 19 Cooling Fins, Engine ........................ 18 Adjustment, Side-to-Side ..................... 2I Specifications .............................................3 Engine Oil .....................................17 Blade Sharpening ......................... 16 Fuel Filter ................................................. 19 Blade Replacement ........................... 16 Starling the Engine 13-14 Spark Plug(s) ................................... 19 Cutting Height ......................................... 12 Steering Wheel 7,23 Tractor:. Installation............................................ 20 Stopping the Tractor ........................... 12 Battery......................................................... 17 Operation ........................................................ 13 Blade .................................................. 16 Storage .....................................................26 Removal ...................................................... 20 Lubrication Chad ............................ 15 Mowing Tips ................................................. 14 Maintenance Schedule .............. 15 T Muffler .................................................................... 19 Tire Care .................................. 9,I6,23 Throttle Control Cable Adjustment .......25 Spark Arrestor .................................. 3,40 Transaxle ....................................... 17 Tires ....................................................... 9,t6,23 Cutting Height, Mower .................................... 12 Trouble ShootZng Chart ........................... 27-28 Transaxte ...................................................... 17 ................................................. ........................... .......................................... W 4 Warranty .......................................................... 3 Widng Diagram ........................................... 30 Wiring Schematic .................................................... 29 ....... iii w ,,_,,,,,_ ......... ii III'I'I'H............... _ .............. I IIII IW' I ' II IIII I I' AND ATTACHMENTS These accessories and attachments were available throughmost Sears retail outlets and service centers when the tractorwas purchased,, Most Sears stores can order these items for you when you provide the model number of your tractor. ENGINE SPARK PLUG MAINTENANCE GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS % PERFORMANCE Sears offers a wide variety of attachments that fit your tractor.,Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication;however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor. Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching, SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right. Raises, lowers with side lever.. Adjustable skids; replaceable, reversible scraper bar° (Use with tire chains and wheel weights and/or rear drawbar weight°) SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow,. Mounts easily with simple pin arrangement° Discharge chute adjusts from tractorseal 6-inch diameter spout discharges snow 10 to 50 feel Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight..) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source, includes booms for automatic spraying and hand held wand for spot spraying_ Wand has adjustable spray pattern. For applying herbicides, insecti* cides, fungicides and liquid fertilizers° SPREADER]SEEDERS make seeding, fertilizing, and weed killing easy° Broadcast spreaders are also useful for granular dm icers and sand. AERATOR promotes deep root growth for a healthy lawno Tapered 2o5-tnch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration,, BAGGER lets you collect grass clippings and leaves for a healthier, nearer looking lawn. Two Permanex containers hold 30-gallon plastic bags. BUMPER protects front end of tractor from damage.. CARTS make hauling easy_ Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly., CORING AERATOR takes small plugsout of soil to allow moisture and nutrients to reach grass roots. 36-inch swath., 24 hardened steel coring tips.. 150 Ibocapacity weight tray_ EASY OIL DRAIN VALVE makes oil changes easier, faster_ FRONT NOSE ROLLER canters in front of mower deck toreduce chances of "scalping" on uneven terraln_ GANG HITCH lets you tow2 or 3 pull-behind attach ments at once, such as sweepers, dethatchers, aerators (not for use with rollers, cads or other heavy attachments)° GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain For mower decks not so equipped., MULCH RAKE/DETHATCHER loosenssoil and flips thatch and matted leaves to lawn surface for easy pickup. Twentyspring line teeth, Useful toprepare bare areasforseeding. Available forfront or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper,, Mounts behind tractor. MULCHING CLOSE.OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades, For models not equipped as 3-in-1 Convertible mowers, See 'MOWER" in the Repair Parts section of this manual. SWEEPERS let you collect grass clippings and leaves° TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has itsown built-in lift and depth controlsystem and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor.,Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hiilingo_without tools,, TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastictop; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted] tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top, VACS for powerful collection of heavy grass clippings and leaves° Optional wand attachment to pick up debris in t_ard-to-reach places. VAC/CH1PPER includes a chipper_shredder. WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 lb, weight,, WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy matedals_ RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber.. ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum holds up to 390 Ibs, of weight. Rounded edges prevent harm to turf° Adjustable scraper automatically cleans drum,, 5 Parts Bag contents shown full size ......... Pa_S packed SeParately in carton , _,,,_ ........... ill ill (2) Sheet ................................ Seat Screws Metal #10-16 x 1/2 O Steering Boot Steering Wheel Video Cassette (I) Shoulder Bolt 5/t6-18 (1) Hex Bolt 1/2-13 x I Manual Parts Bag Parts bag contents not shown full size (1) Lock Washer (1) Washer 17/32 x I-3/16 t/2 x 12 Gauge Steering Wheel Adapter (2) Hex Bolts t/4-20 x 3/4 Bushing Steering (2) Hex Nuts 1/4-20 (2) Lock Washers 1/4 (2) Washers 9/32 Wheel Steering Insert (2) Keys x 5/8 x 16 Gauge Slope Sheet 6 LY ......... , ,, , ,,,,, .......... ,,,, .................................... Four new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness, TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier° Standard wrench sizes are listed. (1) 5/16" wrench (t) 9/16" wrench (2) 7/16" wrenches Tire pressure gauge (1) 1/2" wrench Utility knife (1) 3/4" wrench When right and left hand are mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel)° WHEEL t BUSHING SCREW ADAPTER _ TO REMOVE TRACTOR FROM CARTON STEERING UNPACK CARTON ° Remove all accessible loose parts and parts cartons from carton (See page 6), o Cut along lines on carton, from top to bottom, all four corners of carton and lay panels flat, - Check for any additional loose parts or cartons and remove. ,,_ABS SHAFT (ASSEMBI POSITION) i , HOLE BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL (See Fig. 1) ° Slide the steering bushing over the steering shaft° ° Raise steering shaft forward untilscrew holes in dash line up with steering bushing. Install two (2) sheet metal screws and tighten securely, SLOT FIG. 1 ° = Position steering boot over steering shaft. Place tabs of steering boot over tab slots in dash and push down to secure_ ° Slide steering wheel adapter onto upper steering shaft, . Position front wheels of the tractor so they are pointing straight forward° ° Press lift lever plunger and raise attachment lift lever to its highest position. • Position steering wheel so cross bars are horizontal (left to dght) and slide onto adapter, Assemble large flat washer and 3/8-24 Iocknut and tighten securely. Snap steering wheel insert into center of steering wheel, ° Release parking brake by depressing clutch/brake pedal° Place gearshift lever in neutral (N) position° Roll tractor backwards off skid. ° = TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controis) ° • ° ° Remove protective plastic from tractor hood and grill° IMPORTANT;CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. 7 Remove banding holding discharge guard up against tractor. LY CONNECT BATTERY ii i ill (See Figs. 2 and 3) • i i iiiiii II_L j,,lll CAUTION: Do not short battery terminals. Before connecting battery, re-. SEAT PAN bands, rings, etc. move metal bracelets, wristwatch Positive terminal must be connected first to prevent sparking from accidental grounding. • Remove cardboard packing from seat pan and lift seat pan to raised position. . Open battery box door'. • Remove terminal protective caps and discard. • if this battery is put into service after month and year indicated on label (label located between terminals) charge battery for' minimum of one hour at 6d 0 ampso First connect RED battery cable to positive (+) terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely. ° ° BATTERY BOXDOOR FIG. 3 Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely,. Close battery box door_ INSTALL SEAT (See Fig. 4) Adjust seat before tightening adjustment boil • Remove cardboard packing on seat pan. o Place seat on pan and assemble shoulder bolt. • Assemble adjustment bolt, lockwasher and flat washer Ioosely_ Do not tighten. ° Tighten shoulder bolt securely,, ° Lower seat into operating position and sit on seat, ° Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down (See Fig_8)_ • Get off seat without moving its adjusted position. ° Raise seat and tighten adjustment bolt securely. Open battery box door for: = Inspection for secure connections (to tlghten hardware)° ° inspection for corrosion,, * . Testing battery,. Jumping (if required),, . Periodic charging. POSITIVE (RED) CABLE DISCARD TERMINAL PROTECTIVE CAPS HEX NUT SEAT LOCK WASHER SEAT PAN FLAT SHOULDER BOLTX FLAT WASHER HEX BOLT ADJUSTMENT BOLT LOCK WASHER FIG. 4 NEGATIVE (BLACK) CABLE FIG. 2 8 BLY CHECK TIRE PRESSURE ,/'CHECKLIST The tires on your tractor were ovednflated at the factory for shipping purposes., Correct tire pressure is important for best cutting performance,, o Reduce tire pressure to PSt shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual,, BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TOASSURE THA T YOU RECEIVE THE BESTPERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT CHECK v" All assembly instructions have been completed. v" v" No remaining loose parts in carton. Battery is property prepared and charged,, (Minimum 1 hour at 6 amps). Seat is adjusted comfortably and tightened securely. PLEASE REVIEW THE FOLLOWING CHECKLIST: DECK LEVELNESS For best cutting results, mower housing should be properIy leveled° See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,, CHECK BELTS FOR PROPER POSITION / OF ALL #" All tires are properly inflated. (For shipping purposes, the tires were overlnflated at the factory). See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly° CHECK / Be sure mower deck is properly leveled side-to-side/ front4o-rear for best cutting results. (Tires must be properly inflated for leveling). #" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers° ,/ Check wiring. See that all connections are still secure and wires are properly clamped,, WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS: BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual° v' v" ,/ J 9 Engine oil is at proper level. Fuel tank is filled with fresh, clean, regular unleaded gasoline° Become familiar with all controls - their location and function° Operate them before you start the engine. Be sure brake system is in safe operating condition,, OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning, CZ3,& ,f BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED UNLOCKED R REVERSE MOWER LIFT H NEUTRAL ATTACHMENT CLUTCH ENGAGED HIGH LOW ATTACHMENT CLUTCH DISENGAGED PARKING BRAKE IGNITION HYDROSTATIC FREE WHEEL (Hydro Models only) DANGER, KEEP HANDS AND FEET AWAY 10 KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith you rtractorto familiarize yourselfwith the locationsofvarious controls and adjustments_ Save this manual for future reference. ATTACHMENT CLUTCH LEVER AMMETER IGNITION SWITCH LIGHT SWITCH PLUNGER LIFT LEVER t ATTACHMENT LIFT LEVER % THROTTLE/CHOKE CONTROL 1\t O CLUTCH/BRAKE PEDAL MOWER DECK HEIGHT ADJUSTMENT POSITIONS PARKING BRAKE GEARSHIFT LEVER _/ FIG. 5 Our tractors conform to the safety standards of the American National Standards institute. AMMETER: battery., indicates charging (+) or discharging (-) of GEARSHIFT LEVER: Selects the speed and direction of tractor_ ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER: Used to raise, lower and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position° LIGHT SWITCH: Turns the headlights on and off° THROTTLE/CHOKE CONTROL: controllingengine speed,, Used for starting and IGNITION SWITCH: engine.. CLUTCH/BRAKE PEDAL: Usedfordeclutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position, 11 Used for starting and stopping the OPERATION ...... ............ iii ii iiiiiiii :::::: ............ iiiiiii,qql iiiiii .... The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING NOTE: Under certain conditions when tractor is standing idle with the engine running,hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas+ BRAKE (See Fig. 6) Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. • Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in"ENGAGED"position and release pressure from clutct'Jbrake pedal+ Pedal should remain in 'BRAKE" position+ Make sure parking brake will hold tractor secure_ CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. .... IIUIIIII tlt .......... CONTROL (See Fig. 6) Always operate engine at furl throttle+ + Operating engine at less than futl throttle reduces the battery charging rate+ CONTROL \_, ° "DISENGAGED" Full throttle offers the best bagging and mower performance+ TO MOVE FORWARD (See Fig. 6) PARKING BRAKE "ENGAGED" POSITION "BRAKE" POSITION I TO USE THROTTLE ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION THROTTLE/CHOKE .... AND BACKWARD The direction and speed of movement is controlledby the gearshift lever+ • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position_ = Move gearshift lever to desired position. o Slowly release clutch!brakepedal to start movement, IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE+ GEARSHIFT LEVER CLUrCWBRAKE PEDAL "DRIVE" POSITION FIG. 6 TO ADJUST MOWER CUTTING HEIGHT (See Fig. 5) STOPPING (See Fig. 6) The position of the attachment lift lever determines the cutting height+ • Grasp lift lever. • Press plunger with thumb and move lever to desired position+ MOWER BLADES • Move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE° Depress clutch/brake pedal into fuII"BRAKE" position. • Move gearshift lever to neutral (N) position+ ENGINE • Move throttle control to slow (._) posit+on+ NOTE: Failure to move throttle control to slow (._) position and allowing engine to idle before stopping may cause engine to "backfire", • Turn Ignition key to OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine, The cutting height range is approximately 1-1/2 to 4"+ The heights are measured from the groundto the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed+ ° The average lawn should be cutto approximately 2-1/2 inches during the cool season and to over3 inches during hot months For healthier and better looking lawns, mow often and after moderate growth_ ° For+best cutting performance, grass over 6 inches in height shouId be mowed twice+ Make the first cut relatively high; the second to desired height+ 12 OPE TO OPERATE N MOWER (See Fig. 7) ° Your tractor is equipped with an operator presence sensing switch_ Any attempt by the operator to leave the seat with the engine running and the attachmentclutchengaged will shut off the engine. • • SeIect desired height of cut, Start mower blades by engaging attachment clutch control = TO STOP MOWER BLADES _ disengage attachment clutchcontrol. = To restartmovement, slowly release parking brake and clutch/brake pedal° Make all turns slowly TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. ° When pushingor towing your tractor, be sure gearshift lever is in neutral (N) position.. ° Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractoro Usean appropriate means oftying hood to tractor (rope, cord, etch). CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. BEFORE STARTING THE ENGINE ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION CHECK "ENGAGED" POSITION LOW POSITION OIL LEVEL (See Fig. 12) ° The engine in yourtractor has been shipped, from the factory, already filled with summer weight oil • Check engine oil with tractor on level ground. ° Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level° If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. = For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual)° To change engine oil, see the Customer Responsibilities section in this manual. ATTACHMENT HIGH POSITION ENGINE = ADD GASOLINE , Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT; WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING DISCHARGE GUARD FIG. 7 TO OPERATE ! _ ON HILLS hills with slopes greater than 15 ° and CAUTION_ Do not drive uP or down do not drive across any slope. I I ! - Choose the slowest speed before starting up or down hills. , Avoid stopping or changing speed on hills. - If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.. • WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information° Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe offany spilled oil or fuel. Do not store, spill or use gasoline near an open flame. Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. 13 MOWING TIPS TO START ENGINE (See Fig. 6) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • ° Depress clutch/brake pedal and set parking brake. Place gear shift lever in neutral (N) position_ ° Move attachment clutch to "DISENGAGED" position° ° Mower should be property leveled for' best mow!ng performance. See"TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trimming_ Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. . Insert key into ignition andtum key clockwise to"START" position and release key as soon as engine starts.. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast (,_) position, wait a few minutes and try again, If engine still does not start, move the throttle control back to the choke (N) position and retry. ° ° WARM WEATHER STARTING (50 ° F and above) ° When engine starts, move the throttle control to the fast (,_) position. ° Tire chains cannot be used when the mower housing is attached to tractor° • • Move throttle control to choke (N) position_ Note: Before starting, read the warm and cold starting procedures below. = o • The attachments and ground drive can now be used_ If tile engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.. • COLD WEATHER STARTING ( 50° F and below) ° ° When engine starts, allow engine to runwith the throttle control in the choke (N) position until the engine runs roughly, then move throttle controt to fast (._) position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc., After one or' two rounds, mow in the opposite direction making left hand turns until finished (See Fig° 8 ). tf grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height., Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better' mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. The attachments can also be used during the engine warm-up period_ NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. • FIG. 8 14 .... ..A CUSTOMER NSIBILmES R SC.EDU" Check Brake Operation ll/ Check Tire Pressure V p' ! if if T Cheok,orLoooeFasteno, ....... V', ' v:ir[ . v T Check Battery LeveVRecharge 0 __ °.,,.CleanBattery'"'_"_'' and Terminats, a Check Transaxte ..... V' Cooling i Ks Adjust Motion Drive Belt(s) Tension V°s V _ Change ........... Engine Oil E Clean Air Filter V p ............. N cleanAirscreen G Inspect Muffler!SparkAn'ester ! "°_LReplaceOil Filter (if equipped) t_1,_,3 Replace ...... V'2 ....... . "-'Fuel' _"°°Fitter ' ...... I/2 .... , ....... Change more often when operating under a heavy load or in high ambient lemperatures Service more often when operaltng in dirty or dusty conditions, ff equipped with oil filler, change oil every 50 hours, Replace btades more otlenwhen mowing Ins_ndy suil .....I/_ , , ".......... 5 - If equipped with adjus_ble syslem, 6 - Not required If equipped wtth mainten_nce*free be_le_ 7 - Tighten fronl axle pivotboft to 35 It-lbs maximum Do not overtighten, LUBRICATION The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructedin this manual CHART ® {_ SPINDLE ZERK ® ® BEARING ZERK Some adjustments will need to be made periodically to properly maintain your tractor,. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. BEARING ZERK ® ® wear. A new spark plug and clean air filter assure EACH if 1#_,2 ........ GENERAL RECOMMENDATIONS BEFORE ...... 1##2 ........... Replace Air Filter Paper Cartridge t 234- ..... I V _ Adjust Blade Belt(s)' '"' ' Tension Check Engine Oil Level i CLUTCH PIVOT(S) USE • Check engine oil level • Check brake • Check tire • Check for loose operation. (_ SAE 30 OR IOW30 MOTOR OIL pressure. fasteners. ® GENERAL PURPOSE GREASE ® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRiCANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LtFE OF THE SELF-LUBRICATING BEARINGS, _F YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY, 15 TRACTOR Always observe safety rules when performingany maintenance. ASSEMBLY BRAKE OPERATION BLADE If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See 'q'O ADJUST BRAKE" in the Service and Adjustments section of this manual)_ _ MANDREL TRAtUNG EDGE FLAT WASHER TIRES ° ° ° Maintain proper air'pressure in all tires (See "PRODUCT SPECIFICATIONS on page 3 of this manual). Keep tires free ef gasoline, oil, or insect controlchemicals which can harm rubber. HEX BOLT *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD. Avoid stumps, stones, deep ruts, sharp objects and other'hazards that may cause tire damage. FIG. 9 BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades.. BLADE REMOVAL TO SHARPEN BLADE (See Fig. 10) Care should be taken to keep the blade balanced° An unbalanced blade will cause excessive vibration and eventual damage to mower and engine+ (See Fig. 9) ° Raise mower' to highest position to allow access to blades. ° = Remove hex bolt, lock washer and flatwasher securing blade. The blade can be sharpened with a file or on a rinding wheel+ Do not attempt to sharpen while on th_ mower+ ° o install new or resharpened blade with trailing edge up towards deck as shown.. To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone batancer. (When using a cone balancer, follow the instructions supplied with baF • Reassemble hex bolt, lock washer and flat washer in exact order as shown. ancer), ° Slide bladeon to an unthreaded portionofthe steel bolt or pin and hold the boRor pin parallel with the ground. If blade is balanced, it should remain in a horizontal position+ if either end of the blade moves downward, sharpen the heavy end until the blade is balanced. NOTE: Do not use a nail for balancing blade+ The lobes ef the center hole may appear to be centered, but are not+ o Tighten bolt securely (30+35 Ft. Lbs+ torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED. NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. CENTER HOLE FIG. 10 16 / / NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F, Check your engine oil level more frequently to avoid possible engine damage from running tow on oil. BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger wilt extend its life. , Keep battery and terminals clean. • o Keep battery bolts tight_ Keep sma!_vent holes open° • Recharge at 6-10 amperes for I hour._ Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation_ Tighten oil fill cap/dipstick securely each time you check the oil level. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. ° Open battery box door° TO CHANGE ENGINE OIL (See Figs. 11 and 12) ° Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Be sure tractor is on level surface° o - Rinse the battery with plain water and dry. Clean terminals and battery cable ends with wire brash until bright° • • Oil will drain more freely when warm Catch oil in a suitable container. • ° Coat terminals with grease or petroleum jelly. , Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual). Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. Remove drain plug. Determine temperature range expected before oil change. All oi! must meet API service classification SF or SG.. • • • V-BELTS Check V-belts for deterioration and wear after 100 hoursof operation and replace if necessary. The belts are not adjustable° Replace belts if they begin to slip from wear. TRANSAXLE • COOLING After oil has drained completely, replace oil drain plug and tighten securely_ Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see 'PRODUCT SPECIFICATIONS on page 3 of this manual. Use gauge on oil fill cap/dipstick for checking tevel. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Keep transaxle free from buitd-up of dirt and chaff which can restrict cooling.. OIL FILL CAP/DIPSTICK ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF or SG. Select the oil's SAEviscosity grade according to your expected operating temperature. OIL DRAIN PLUG SAE VISCOSITYGRADES FIG. 12 -30" -20_ *_0_ O' TEMPERATURE RANGE ANTICIPATED 10' 20' 00' 400 BEFORE NF..XTOIL CHANGE FIG, 11 17 AIR FILTER (See Fig. 13) CLEAN AIR SCREEN (See Fig. 14) Your engine will not run properly using a dirty air fitter_ Clean the foam pre-cleaner after every 25 hours of operation or every season° Service paper cartridge every 100 hours of operation or every' season, whichever occurs first. Air screen must be kept free of dirt and chaff to prevent engine damage from overheating° Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fiber's. Service air cleaner more often under dusty conditions° ENGINE • Remove knob(s) and cover.. TO SERVICE PRE-CLEANER ° Slide foam pre-cleaner off cartridge_ • = Wash it in liquid detergent and water_ Squeeze it dry in a clean cloth • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil If very dirty or damaged, replace pre-cleaner. ° • ° ° • Reinstall pre-cleaner over cartridge, ° Reinstall cover and secure with knob(s)_ TO SERVICE CARTRIDGE ° Remove cartridge nut. ° Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor. COOLING FINS (See Fig, 14) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. . Remove screws from blower housing and lift housing and dipstick tube assembly off engine. Cover oil flu opening to prevent entry of dirt. Use compressed air' or stiff bristle brush to thoroughly clean engine cooling fins_ To reassemble, reverse above procedure,, SCREWS BLOWER HOUSING SCREWS ° Cleancartridgebytappinggentlyonflatsurface_ If very dirty or damaged, replace cartridge. o Reinstall cartridge, nut, precleaner, cover and secure with knob(s)_ IMPORTANT; PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE,, DO NOT OIL CARTRIDGE DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.. DIPSTICK TUBE ASSEMBLY AIR SCREEN COVER KNOB "---'-'-_'_ FIG. 14 CARTRIDGE FIG. 13 18 ENGINE rCOOLING FINS iJ ilJl i i i i i iillll i iiiiiilll i illllll i i i CU i i i iillllllllllllllllllll illl illllllll i i ii i ill illllllll ii,l, ll,,ll, ILITIES ....................................................................... i i i i ii ii ii i illllll MUFFLER CLAMP_ Inspect and reptace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and!or damage.. SPARK CLAMP PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. IN-LINE FUEL FILTER FUEL (See Fig. 15) FIG. 15 The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructingfuel flow to carburetor, replacement is required° CLEANING = With engine cool, remove filter and plug fuel line sections° ° Clean engine, battery, seat, finish, etc. of all foreign matter. • Place new fuel filter in position in fue! line with arrow pointing towards carburetor_ Be sure there are no fuel line leaks and clamps are properly positioned. • Keep finished surfaces and wheels free of all gasoline, oil, etc. ° Protect painted surfaces with automotive type wax.. • • We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. Immediately wipe up any spilled gasoline._ 19 RVICE AND ADJUSTMENTS CAUTION: • • • _ _.... _ _ _._i _::_ ii iii _......... _iii I_........ _ _ BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: _ ....... '............ ' ii Depress clutcWbrake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position, Turn ignition key "OFF" and remove key. Make sure the blades and al! moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR CLUTCH LEVER CLUTCH ROD TO REMOVE MOWER (See Fig. 16) SPRING Mower will be easier to remove fromthe right side of tractor_ • • Place attachment clutch in "DISENGAGED" position. Move attachment lift leverforward to lower mower to its lowest position, • Roll belt off engine pulley. • Disconnect clutch rod from clutch lever by removing retainer spring° • Disconnect anti-sway bar from chassis bracket by removing retainer spring. • D|sconnect suspension arms from rear deck brackets by removing retainer springs. • Disconnect front links from deck by removing retainer' springs,, ENGINE SUSPENSION ARMS SPRINGS SPRING ° Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER iS TO BE MOUNTED TO THE TRACTOR, REMOVE THE FRONT LINKS, TO INSTALL MOWER ANTI-SWAY BAR RETAINER SPRINGS (BOTH SIDES) FIG. 16 (See Fig. 16) • • Raise attachment lift lever to its highest position,, Slide mower' undertractor with discharge guardto right side of tractor. • • Lower lift lever to its lowest position. Install mower in reverse order of removal instructions. 20 .... ill i illl,,i, H " III I I II II.......... _'_'_'_'_'_ _................ Ill...................... iCE AND ADJUSTMENTS TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20) IMPORTANT; DECK MUST BE LEVEL SIDE-TO-SIDE, IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BESURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE.. Adjust the mower while tractor is parked on level ground or driveway° Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). If tires are over or underinflated, you will not properly adjust your mower,. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/4" to 3/4" lower than the rear when the mower is in its highest position_ SIDE-TO-SIDE ADJUSTMENT (See Figs, 17 and 18) Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground_ Distance"A" on both sides of mower should be the same or within 1/4" of each other_ . If adjustment is necessary, make adjustment on one stde of mower only. To raise one side of mower, tighten lift link adjustment nut on that side° • Check adjustment on right side of tractor,, Measure distance"D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary" adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8"o • If links are not equal in length, adjust one link to same length as other link. To lower front of mower loosen nut "E" on both front links an equal number of turns. When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nuts "F" against trunnion on both front links.. To lower one side of mower, loosen lift link adjustment nut on that side,. • NOTE: Each full turn of adjustment nut will change mower height about 1/8'L ° ! • Recheck measurements after adjusting° BOTTOM EDGE OF MOWER TO GROUND . BOTTOM EDGE OF MOWER TO ° To raise front of mower, loosen nut"F' from trunnionon both front links_ Tighten nut "E" on both front links an equal number of turns,, When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nut"F" against trunnion on both front linkso Recheck side-to-side adjustment. A GROUND LINE MANDREL FIG. 17 FIG. 19 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH LIFT LINK ADJUSTMENT NUT FIG. 18 NUT "E" FRONT LINKS 21 TRUNNION FIG. 20 SERVICE AND ADJUSTMENTS ...... TO REPLACE (See Fig. 21) MOWER BLADE DRIVE BELT ill ii illll i ill ii WITH PARKINGBRAKE "ENGAGED" The mower blade drive belt may be replaced without tools_ Park the tractor on level surface. Engage parking brake_ BELT REMOVAL • Remove mower from tractor (See 'q'O REMOVE MOWER" in this section of this manual). • o Work belt off both mandrel pulleys and idler pulleys, Pull belt away from mower. NUT "A" JAM NUT BELT INSTALLATION ° Install new belt in reverse order of removal = • Make sure belt isin all pulley grooves and inside all belt guides,, Install mower in reverse order of removal instructions. MANDREL PULLEY OPERATING ARM |DLER PULLEYS FIG. 22 TO REPLACE (See Fig. 23) MOTION DRIVE BELT Park the tractor on level surface, Engage parking brake° For assistance, there is a belt installation guide decal on bottom side of left footresL MANDREL PULLEY FIG. 21 TO ADJUST BRAKE (See Fig. 22) ° Measure distance between brake operating arm and nut "A" on brake rod_ ° ° ° Remove upper belt keeper. Remove belt from stationary idler and clutching idler° Pull belt slack toward rear of tractor° Remove belt upwards from transaxle pulley by deflecting belt keepers. ° Pullbelt towardfront of tractor and remove downwards from around engine pulley. ENGINE "'--PULLEY If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. Depress clutch!brake pedal and engage parking braker Remove mower (See "TO REMOVE MOWER" in this section of this manual,) o Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS. Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. • = ,."LOCATOR TABS CLUTCHING"-,-,.. IDLER UPPER BELT KEEPER STATIONARY... *,.'-_ IDLER If distance is other than 1-1/2", loosen jam nut and turn nut A until distance becomes 1-1/2o Retightenjam nut against nut "A"o Road test tractor for properstopping distance as stated above. Readjust if necessary, tf stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center.., TRANSAXLE PULLEY 22 FIG. 23 AND ADJUSTMENTS TO ADJUST STEERING TO START ENGINE WITH A WEAK BATTERY WHEEL ALIGNMENT (See Fig. 25) If steering wheel crossbars are not horizontal(left to right) when wheels are positioned straightforward, remove steering wheel and reassemble per instructionsin the Assembly section of this manual [ A ! A[]k ! _ i _ FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your unit. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center. =l =l,,iH • • ° ° Block up axle securely. Remove axle cover, retainingringand washers toallow wheel removal (rear wheel containsa square key - Do not lose). Repair tire and reassemble,, On rearwheels only: align grooves in rear wheel hub and axle. Insert square key,, Replace washers and snap retaining ring securely in axle groove° TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis, ° Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. ° Connect the other end of the BLACK cable to good CHASSIS G ROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - Replace axle cover., ° ° BLACK cable first from chassis and then from the fully charged battery. RED cable last from both batteries. WASHERS POSITIVE TERMINAL RETAINING RING Q AXLE COVER NEGATIVE TERMINAL ! _SQUARE I ! I I 1 If your battery is too weak to start the engine, it should be recharged, If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM,. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES, TO REMOVE WHEEL FOR REPAIRS (See Fig. 24) • - CAUTi0NI Lead-acid ba"e;ies generateexplosive gases. Keep sparks, flame and smoking materials away from batteries, Always wear eye protection when around batteries " ........... KEY (REAR WHEEL ONLY) FIG. 24 CABLES CHARGED BATTERY NEGATIVE POSITIVE TERMINAL FIG. 25 23 TERMINAL AND ADJUSTMENTS TO REPLACE HEADLIGHT ENGINE BULB ° • Raise hood. Pull bulb holder out of the ho]e in the backside of the griJL • Replace bulb in holder and push bulb holder' securely back into the hole in the backside of the grill. Close hood. ° INTERLOCKS TO ADJUST THROTTLE (See Fig. 27) AND RELAYS Check wiringo See electrical wiringdiagram in Repair Parts section of this manual. TO REPLACE FUSE GOVERNOR CONTROL LEVER Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash_ TO REMOVE HOOD AND GRILL CABLE The throttle control has been preset at the factory and adjustment shouldnot be necessary. Check adjustment as described below before loosening cable, if adjustment is necessary, proceed as follows: ° With engine not running, move throttle control lever from slow (-e_) to choke (N) position_ Slowly move lever from choke (N) to fast (,te_)position. ° Check that holes"A" in governor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned,. Tighten clamp screw securely_ Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ° CONTROL \ GOVERNOR CONTROL PLATE ASSEMBLY (See Fig. 26) ° Raise hood. ° ° Unsnap headlight wire connector.. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor_ - To replace, reverse above procedure. HOLES "A" HOOD CLAMP SCREW FIG. 27 HEADLIGHT WIRE CONNECTOR FIG. 26 24 THROTTLE CABLE SERVICE AND ADJUSTMENTS TO ADJUST CARBURETOR ACCELERATION (See Fig. 28) . The carburetor has been preset at the factor,] and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load+ If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/ air mixture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture° PRELIMINARY SETTING . Air cleaner assembly must be assembled to the carbu+ retor when making carburetor adjustments+ Be sure the throttle control cable is adjusted properly (see above)+ = With engine off turn idle mixture valve in (clockwise) closing it finger tight and then turn out (counterclockwise) 1 fullturn+ FINAL SETTING + Start engine and allow to warm for five minutes, Make final adjustments with engine running and shift/motion control lever in neutral (N) position+ ° Move throttle control lever to slow (,g_) position_ With finger, rotate and hold throttle lever against idle speed screw+ Turn idle speed screw to attain 1750 RPM • While still holding throttle lever against idle speed screw, turn idle mixture valve in (clockwise) until en + gine begins to die and then turn out (counterclockw+se) until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. Move throttle control lever from slow (,4_) to fast (,_) position+ If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly_ High speed stop is factory adjusted., Do not adjust + damage may result. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED+ OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY _,DJUSTMENTS,. IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND THE SEAT IN CARBURETOR MAY RESULT tF SCREW IS TURNED IN TOO TIGHT+ • TEST - THROTTLE IDLE SPEED SCREW IDLE MIXTURE VALVE FIG. 28 25 ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE, gasoline in the tank inside a building where fumes may store reachthe an tractor open flame CAUTION: Never with or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage° When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a ciean, dry area., • • Clean entire tractor (See "CLEANING" in the Customer Responsibilities section of this rnanual)o Inspect and replace belts, if necessary (See belt replacement instructionsin the Service and Adjustments section of this manual)_ • Lubricate as shown in the Customer Responsibilities section of this manual,. ° Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary_ • ° • - Start the engine and let it run until the fuel lines and carburetor are empty.. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur, Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil (See "ENGINE" in the Customer Responsibilities section of this manual). BATTERY • Drain the fuel tank., • Touch up all rusted or chipped paint surfaces; sand lightly before painting. • ° - Fully charge the battery for storage_ After a period of time in storage, battery may require recharging. To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see q'O CLEAN BATTERY AND TERMINALS in the Customer Responsibilities section of this manual). CYLINDERS After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • Remove spark plug(s)_ ° Pour one ounce of oil through spark plug hole(s) into cylinder(s)_ = Turn ignition key to"START" position for a few seconds to distribute oil • Replace with new spark plug(s). OTHER Be sure battery drain tube is securely attached., If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces_ • Do not store gasoline from one season to another° ° Replace your' gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ° If possible, store your tractor' indoors and cover it to give protection from dust and dirt. ° Cover you rtractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your' tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND 26 EXHAUST AREAS ARE STILL WARM_ NTS TROUBLESHOOTI PROBLEM CAUSE Will not start 1,, Out of fuel., 2., 3. 4,, 5,, 6, 7,, Engine net"CHOKED" Engine flooded,, Bad spark plug,, Dirty air filter. Dirty fuel fitter, Water in fuel, CORRECTION 1, Fill fuel tank 2, See "TO START ENGINE" in Operation section,, 3, Wait several minutes bolero attempting to start, 4. Replace spark plug, 5, Clean/replace air filter 6o Replace fuel filter, 7 Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter,, 8, Check all wiring. 9 See "To Adjust Carburetor" in Service Adjustments section, tO Contact an authorized service center/department, properly. 8o Loose or damaged widng, 9, Carburetor out of adjustment. 10, Hard to start Engtne valves out of adjustment 1., Dirty air filter 2, Bad spark plug 3. Weak or dead battery, 4, Dirty fuel filter., 5, Stale or dirty fuel 6, Loose or damaged wiring, 7,, Carburetor out of adjustment, 1, 2, 3, 4. 5, 6, 7, 8. Engine valves out of adjustment° 8 Engine will not turn over 1, 2, 3. 4, 5 6 7, 8 9, Clutch/brake pedal not depressed, Attachment clutch is engaged, Weak or dead batteR;, Blown fuse,. Corroded battery terminals, Loose or damaged wiring, Faulty ignition switch,, Faulty solenold or starter,, Faulty operator presence switch(es), 1, Depress clutch/brake pedal, 2, Disengage attachment clutch, 3, Recharge or replace battery. 4, Replace fuse,, 5, Clean baltery terminals, 6o Check all wiring, 7. Check/replace Ignition switch 8, Check/replace solenotd or starter,, 9. Contact an authorized service center/department,, Engine clicks but will not start 1, 2., 3,, 4. Weak or dead battery, Corroded battery terminals Loose or damaged wiring, Faulty solenoid or starter, 1., Recharge or reptace battery, 2,, Clean battery terminals, 3. Check all wiring,, 4, Check/replace solenoid or starter,, Loss of power I, 2, 3, 4, 5, 6, 7,, 8_ 9. Cutting too much grass/too fast, Throttle in "CHOKE" position. Bulld-up of grass, leaves and trash under mower., Dirty air filter. Low otl level/dirty oi!,, Faulty spark plug, Dirty fuel filter, Stale or dirty fuel, Water in fuel, 1_ 2, 3, 4, 5, 6, 7, 8 9, Excessive vibration 10, 11,. 12. 13,, 14, Spark plug wire loose, Dirty engine air screen/fins Dlrb/lclogged muffler Loose or damaged wiring° Carburetor out of adjustment. !5 Engine valves out of adjustment 1, 2, 3, Worn, bent or loose blade Bent blade mandrel, Loosetdamaged part(s) Clean/replace air filter, Replace sparkplug, Recharge or replace battery, Replace fuel rifler, Drain fuel tank and refill with fresh gasoline, Check all widng. See 'q'o Adjust Carburetor" in Service Adjustments section, Contact an authorized servtce center/departmenL Set tn "Higher Cut" position/reduce speed_ Adjust throttle control,, Clean underside of mower housing, Clean/replace air filter,, Check oll level/change oil Clean and regep or change spark plug,, Replace fuel filter., Drain fue! tank and refill with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter, 10. Connect and tighten spark plug wire 1! Clean engine air screeniflns. 12, Clean/replace muffler 13, Check all wiring. 14, See "To Adjust Carburetor" in Service Adjustmenls section. 15., Contact an authorizod sorvioo conter/department. t. Replace blade, Tighten blade bolt, 2., Replace blade mandrel., 3. Tighten loose part(s), Replace damaged parts,, 27 TROUBLESHOOTING PROBLEM :..................... iii ill CAUSE POINTS CORRECTION iHll Engine continues to run when operator leaves seat with attachment clutch engaged 1o Faulty operator-safety presence control system Poor cut _ uneven 1o Worn, bent or loose blade,. 2. Mower deck not level 3. Buildup of grass, teaves, and trash under mower 4,, Bent blade mandrel. 5, Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels_ Check wiring, switches and connections. If not corrected, contact an authorized service center! department. iiill Mower blades will not rotate 1, Obstruction in clutch mechanism,, 1_ Remove obstruction_ Worn/damaged mower drive belt Frozen idler pulley. Frozen blade mandrel. 2,. 3, 4 Replace mower drive bell Repiaca idler puHey_ Replace blade mandrel ,,,,,,,,,,,,, ill /lllJll iiill i i llllll,lll ILIIIII t, Engine speed too slow 2 Travel speed too fast° 3o Wet grase_ 4,, Mower deck not level, 5o Low/uneven tire air pressure 6 Worn, bent or loose blade. 7_ Buildup of grass, leaves and trash under mower 8, Mower drive belt wom_ 9, Blades improperly installed,. 10. improper blades used, 11,, Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrets,. Headlight(s) not working (if so equipped) I 2,. 3,, 4.. 5. Battery will not charge 1o Bad battery celt(s). 2_ Poor cable connections, & 4, Engine "backfires" when turning engine "OFF" i ...... Replace blade, Tighten blade bolt, Level mower deck, Clean underside of mower housing, Replace blade mandrel, Clean around mandrels to open vent holes 2. 3, 4, i Poor grass discharge : 1,. 2. 3, 4. 5, Switch is "OFF",, Bu{b(s) bumedout, Faulty light switch, Loose or damaged wiring, B{own fuse, 1, 2_ 3 4. 5, 6_ 7 8,, 9. i0,. 11. 1, 2 3, 4,, 5 Race throttle control in "FAST" position Shift to slower speed. Allow grass to dry before mowing Level mower deck_ Check tires for proper air pressure. Replace/sharpen blade_ Tighten blade be[t. Clean underside of mower housing, Replace mower drive belt, Reinstall blades sharp edge dewn_ Replace with blades listed In this manual. Clean around mandrels to open vent holes Tum sw_tch "ON",, Replace bulb(s), Check/replace light switch,, Check w{ring and connections_ Replace fuse, 1_ Replace battery. 2, Check/clean atl connections. 3, Replace regulator, 4 Replace alternator,. Faulty regulator (if so equipped),, Faulty alternator,, 1_ Eng{ne throttle control not set at "SLOW" position for 30 seconds before stopping engine, 28 1, Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR - - MODEL NUMBER 917.256812 SCHEMATIC RED BLACK BATTERY RED RED FUSE 30 AMP. STARTER ;*---,f--,7 WHITE BLACK ,©,©: i , ........ L ..... J SOLENOID J J CLUTCH 1BRAKE (PEDAL UP) WHITE SEAT SWITCH (NOT OCCUPIED) IGNITION SWITCH WHITE _) ! _ ! .... ,,-#_ 1 t u_ '! ........ I 8LACK 7 '1 ] C",--, j .... _ r., _| GROUNDING CONNECTOR D _P METER (OPTIONAL) SPARK PLUG ,,,,= GAP PLUGS ON CYL. ENGINES) BLACK IGNITION UNIT _UEL= b, BLU_ t "A" LINE' l d ! FUEL SHUT-OFF SOLENOID j u_ca ORANGE _MO_P_ DIODE , ALTERNATOR I" HEADLIGHTS BROWN NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM° THE LIGHTS ARE NOT CONNECTED TO THE REMOVABLE NON*REMOVABLE /"77 BATTERY, BUT HAVE THEIR CONNECTIONS CONNECTIONS OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE WIRING INSULATED CLIPS BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE NOTE: IF WIRING INSULATED SPEED. AT IDLE THE LIGHTS CLIPS WERE REMOVED FOR WILL DIM. AS THE ENGINE IS SERVICING OF UNIT, THEY SPEEDED UP, THE LIGHTS SHOULD BE REPLACED TO WILL BECOME THEIR BRIGHTEST. PROPERLY SECURE YOUR WIRING © IGNITION SWITCH "MAKE" OFF G +M +L RUN/LIGHT B + L RUN B+L j START B+ L+S NONE A+Y NONE NONE H POSITION CIRCUIT 29 REPAIR PARTS TRACTOR-- MODEL NUMBER 917.256812 ELECTRICAL t I l 70 | 25 ! I I I t I t 32 t / \ \ \ I I I I | I 30 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.256812 ELECTRICAL KEY NO. PART NO° 1 2 3 4 6 7 8 9 15 16 19 20 21 22 24 25 26 28 29 30 31 32 33 40 41 42 43 44 45 70 146139 74760412 STD551025 STD551125 STD54t025 109238X 156417 109596X 147688 153664 STD55t125 73350400 136850 4152J 4799J 146147 108824X 4207J 121305X 140301 124211X 141226 109310X 156442 71110408 131563 145673 73640400 121433X 140422 DESCRIPTION Battery 12 VOLT 25 AMP Bolt Hex Hd 1/4-20unc X 3/4 Washer 9/32 X 5/8 X 16 Ga Washer Lock Hwx'Helical 1/4 Nut Fin Hex 1/4-20 Unc Tube Plastic 12" Case Battery Mech. Hinge Clamp Hose Olive Fastener Snap-In Switch Interlock Push-In Washer Lock 1/4 Nut Jam Hex 1/4-20 Unc Harness Asm Light W/4152j ButbLight #1156 Cable Battery 6 Ga 11" red Cable Battery 6 Ga w/16 wire red Fuse 30 AMP Auto Green Cable Ground 6 Ga 12" black Switch Plunger Nc Gray Switch Ign Nut Ignition Cover Sw Key BIk I 25 Text SLT Key Ign Motded Craftsman Harness Ign Lt Dash IPC Mch Bolt BIk. Fin Hex 1/4-20 Unc x 1/2 Cover Terminal Red Solenoid Nut Keps Blk Hex I/4-20 Unc Ammeter Rectangular 6 Amp Harness Engine B&S 14 OHV NOTE: All component dimensions give in U_S, inches 1 inch = 25°4 mm 31 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256812 CHASSIS AND ENCLOSURES 30 17 21 22 5 18 26 25 29 16 14 19 28 26 14 _-.._ 4--_ 33 10 38 = 34 39 32 26 14 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256812 CHASSIS AND ENCLOSURES KEY NO. 1 2 3 4 5 6 7 8 9 PART NOo 155051 140356 17490612 STD551025 155272 155924X015 126842X 155138 156275X010 10 STD533710 11 155927 13 155934X010 14 17490608 15 74180512 16 STD541431 17 15498BX574 18 12693BX 19 17521312 21 122933X 22 124479X 24 STD523710 25 19131312 26 STD541437 27 17030814 28 140137 29 124029X 30 109872X574 31 136619 33 145244X574 34 145243X574 35 STD533707 38 139886 39 139887 100 105037X 140 150556 -- 5479J DESCRIPTION Chassis Weldment Drawbar Stretch Screw Thdrol 3/8-I6x3/4 Ty-tt Washer 13/32 x 3/4 x 16 Gao Bumper Hood/Dash Saddle Silkscreen Shield Ht Hood Kohl/Dia Engine Clip Insulator °406 Dash Silkscreened Retainer Slide On Bolt Carriage 3/8-t 6 x 1 Panel Pnt Dash Lh Panel SIkscr Dash Rh Weldment Screw Thdrol 3/8-16xl/2 Ty-tt Screw Mach Trhd 5/16-18uncx3/4 Nut Keps 5/16-18 Uric Hood Asm Pnt Weld Bumper Hood Screw Sltd Hex Hd w/PI Washer Rivet Ratchet Nylon Washer Nylon Bik 28x 75x 19 Bolt Fin Hex 3/8-!6unc X 1 Washer 13/32 X 13/32 x 12 Ga Nut Lock 3/8-16 Unc Screw Lock Spider #8 x 7/8 Grille Black Ms-428 Lens Headlight Bar Clear Fender Pnt Bracket Pnt Fender Footrest Pnt Lh Lt/Yt/Gt 574 Footrest Pnt Rh Lt/Yt/Gt 574 Bolt Rdhd Sht Sqnk 3/8-16 X3/4 Bracket, Asm. Pivot, LH. Mower Rear Bracket, Asm. Pivot, Roll., Mower Rear Strip Foam 18" Bracket Chassis Front Plug Button BIk 359 Dia NOTE: All component dimensions given in U..S.inches 1 inch = 25.,4 mm 33 REPAIR PARTS DRIVE TRACTOR " " MODEL NUMBER 917.256812 / / 53 26 27 34 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256812 DRIVE KEY NO. 1 2 3 4 5 6 7 8 10 11 12 13 14 t5 18 19 21 22 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 40 PART NO. 142603 146682 123666X 12000028 121520X 17490512 130802 131679 STD561210 105701X 19151216 74550412 STD551125 74490544 74760612 STD541437 106933X 130804 STD541237 106888X STD551037 STD561210 145204 124236X 130807 127275X STD523107 155071 t20183X STD551062 STD571810 123674X STD523727 4470J DESCRIPTION Transaxle Dana Model 4360-79 Spring Return Brake Pulley Transaxte Alum Ring Retainer # 5t00-62 Strap Pnt Torque 30 Deg BIk Screw Thdrol 5/16-18 X 3/4 Tyt Plate Pnt Rod Shift Tla (blk) Rod Shifter BIk (dana) Pin Cotter 1/8 X 1 Cad Washer Plate Shf 388 Sq Hole Washer 15/32 X 3/4 X !6ga Bolt 1/4-28 Unf Gr 8 w/Patch Washer Lock Hvy Helical 1/4 Bolt Hex Flghd 5/16-18 Gr. 5 Bolt Fin Hex 3/8-16unc x I Gr, 5 Nut Lock 3/8-16 Unc Knob Rd 1/2-13 Plstc Thds BIk Rod Brake Lt Nut Hex Jam 3/8-16 Unc Spring Rod Brake 2 00 Zinc Washer13/32 X 13/16 X 16 Ga Pin Cotter 1/8 X3/4Cad Rod Brake Parking Lt PY't Cap Parking Brake Red Bracket Transmission Keeper Belt Lh Lt !4 Ga Bolt Fin Hex 3/8-16unc X 3/4 Shaft Asm Pedal Foot Bearing Nylon BIk 629 Id Washer 21132 X 1 X 16 Ga Pin Roll3/16X 1" Pulley Idler Flat Bolt Fin Hex 3/8-16unc X 2-3/4 Spacer Split 395 X 59 Bzp KEY NO. PART NO. 41 42 47 48 49 50 51 52 53 55 56 57 58 59 61 62 63 64 65 66 70 72 74 75 76 77 78 112 116 118 121 154777 19131312 127783 154604 123205X STD523715 STD541437 STD541431 105710X 105709X 74760620 130801 127274X 140312 17490612 8883R 140186 71170764 STD551143 154778 134683 19132012 109502X 121749X STD581075 123583X 121748X 19091210 72110610 154774 154419 DESCRIPTION Keeper Belt Idler Washer 13/32 X 13/16 X 12 Ga Pulley Idler V Groove Plastic Bellcrank Asm Retainer Belt Style Spring Bolt Hex Hd 3/8-16unc X 1-1/2 Nut Crownlock 3/8-16 Unc Nut Lock 5/16-18 Unc Link Clutch 7 66 Spring Return Clutch 6 75 Bolt Fin Hex 3/8-16 Uric x 1-1/4 Wbelt Ground Drive 95.25 Keeper Belt Rh Lt Pnt/zinc 16g Retainer Belt Chassis Lh Zinc Screw Thdrol 3/8-16x3/4 Ty-tt Cover Pedal BIk Std Pulley Engine Bolt Finhex 7/16-20 x 4 g5 Washer Lock Hvy Hlcl Spr 7/16 Keeper Belt Engine Guide Belt Dr Mower Rh Washer 13/32 X 1-1/4 X 12 Ga Spacer Split ,80xl ,94 sher25/32 X 1 1/4 X 16 Ga Ring E #5133-75 Key Square 2 0 X 1845/1865 Washer 25/32 X 1 5/8 X 16ga Washer 9/32 X 3/4 X 10 Ga Bolt Rdhd Sq Neck 3/8-16 x 1,25 Spacer Bellcrank Nyliner Clutching NOTE: All component dimensions given in U,S° inches 1 inch = 25.4 mm 35 REPAIR PARTS TRACTOR STEERING - - MODEL NUMBER 917.256812 ASSEMBLY 39 _ t I I 62 ...... 27 ! 68 46 47 65 25 32 J \ 28 10 30 36 67 REPAIR PARTS TRACTOR STEERING - - MODEL NUMBER 917.256812 ASSEMBLY KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 13 15 17 18 19 20 21 22 23 25 26 27 28 29 30 32 36 37 38 39 40 41 42 43 46 47 62 65 66 67 68 139768 154427 154422 154423 6266H 12t748X 19272016 120OOO29 3366R 156438 STD551137 154779 739010OO 156545 57079 124035X 126684X STD551125 71100410 127501 154406 !26847X 136874 19131416 17490612 STD561210 130465 155099 152927 139769 19133808 STD541537 104820X 124417X 121749X 121232X 6855M 156593 15478O 154404 74781044 154429 DESCRIPTION Wheel Steering Std Black Axle Asm Front Spindle Asm Lh Spindle Asm Rh Bearing Race Thrust Harden Washer 25/32 X 1 5/8 X 16ga Washer 27/32 X 1 1/4 X 16 Ga Ring Klip #15304-75 Bearing Col Strg BIk Link Drag Washer Lock Hvy Hlcl Spr 3/8 Bearing Axle Locknut Flange 5/8-11 Unc Shaft Asm Strg 5/8 X 15 19 Lt Washer Thrust 515x 750x 033 Support Shaft Washer Shim 1/4 X 5/8 X 062 Washer Lock Hvy Helical 1/4 Screw Cap Sckt Hd Phos & Oil Shaft Asm Pittman Bracket Steering Bushing Rod Tie BIk Lt Gear Sector Washer 13/32 X 7/8 X 16ga Screw Thdrol 3/8-16x3/4 Ty-tt Pin Cotter 1/8 X 3/4 Cad Rod Tte Wire Form 19 75 Mech Bushing Strg 5/8 Id Dash Screw Insert Cap Strg Wheel Std Blk Washer 13/32 X 2-3/8 X 8 Ga Nut Lock Center 3/8-24unf Adaptor Wheel Strg 640/635id Boot Shaft Steering Washer 25/32 X 1 1/4 X 16 Ga Cap Spindle Fr Top BIk Fitting Grease Kit Steering Assembly Spacer Axle Bearing Arm Pittmann Bolt Fin Hex 5/8-11 UNC x 2-3/4 Brace Axle NOTE: All component dimensions given in U.S,, inches 1 inch = 25.4 mm 37 REPAIR PARTS TRACTOR -- MODEL NPJMBER 917.256812 SEAT ASSEMBLY KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 12 13 140122 140551 STD523710 19131610 145006 STD541437 124181X 17490616 19131614 155925 121246X 121248X DESCRIPTION Seat 3350 Blk/blk Craftsman Bracket Pnt Pivot Seat (blk) Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 3/4 X t0 Ga Clip Push in Hinged Nut Hex Lock w/Ins 3/8-16 Uric Spring Seat Cprsn 2 250 Blk Zi Screw Thdrol 3/8-16 X 1 Ty-tt Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (blk) Bracket Pnt Mounting Switch Bushing Snap BIk Nyl 50 Id KEY NO. PART NO, I4 15 16 17 21 22 23 24 25 26 72050411 13430O 121250X 123976X 153236 STD541431 74780814 19171912 127018X STD551150 DESCRIPTION Bolt Rdhd Sht Nk 1/4-20xl-3/8 Spacer Split 28 X 96 Zinc Spring Cprsn I 27 Bik Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc Nut Hex Lock w/Ins 5/16-18 Bolt Fin Hex 1/2-13 X 7/8 Gr 5 Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 5/16-18 X 62 Washer Lock Hvy HIcl Spr 1/2 NOTE: All component dimensions given in UoS. inches. 1 inch = 25A mm 38 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.256812 DECALS 14 9 17 8 6 3 7 29 7 5 4 8 't4 16 11 \ 13 18 15 KEY NO. 1 3 4 5 6 7 8 9 10 11 t2 t3 PART NO. 138955 150676 150677 150680 133644 151799 150685 128314 149516 137537 4900J 146046 WHEELS KEY NO. DESCRIPTION Decal Instruction Operat Eng Decal Hood Slope Rh Craftsman Decal Hood Slope Lh Craftsman Decal Grille Craftsman Sip LT Dov Decal Maint Customer Sears Dora Decal PanetSide Decal Insert Hood Decal Fender Craftsman White Decal, Btry Dngr/PSN Eng Acme Decal Caution English!Spanish Decal Clutch/brake English Decal V-belt Dr SchTractor i4 !5 t6 17 18 21 ---_-- 150678 136832 140837 150333 133179 131265 I45245 145247 138311 157743 157744 DESCRIPTION Decal Chassis 6 Sp 42" Decal Mower Drive Schematic Decal Saddle Brake Parking Decal, Cap Cnsmr Help Line Srs. Decal Mower Qc System Decal Lightbox Pad, Footrest Rbr Sq Craftsman 95 Fastner Pop In Footrest Decal Lift Handle Manual, Owner's (Engtish) Manual, Owner's (Spanish) & TIRES 1__ 2_ PART NO. 5,8 4,10 7 11 KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 59192 65139 106222X 59904 106732X427 278H 9040H 106108X427 106268X 7152J 104757X 144334 DESCRIPTION Cap Value Tire Stem Value Tire F Ts 15 X 6 0 - 6 Service Tube Inner Front #35060 Rim Asm 6"front White Service Fitting Grease Bearing Flange Rim Asm 8"rear White Service Tire R Ts 18x9 5-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X 1 00 Sealant, Tire (10 oz. tube) NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm 39 REPAIR PARTS TRACTOR ENGINE - - MODEL NUMBER 917.256812 4 ." _ _'_ 33 I f Yr'_ _,'H 23 29 OPTIONAL EQUIPMENT Spark Arrester 4O • REPAIR PARTS TRACTOR -- MODEL NUMBER 917.256812 ENGINE KEY NO. PART NO. 1 2 132759 17720410 ........ 4 13 14 15 16 23 29 31 32 33 35 37 38 137352 272293 13280324 13200300 STD551237 156123 137180 109202X 123549X 123487X 17490512 137040 ...... 4O 124028X 44 17490412 46 19091416 62 STD551131 72 71070512 78 17490620 81 128861 NOTE: DESCRIPTION Control Throt Rh BIk Pdl 15 10 Screw Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown) Briggs Model No. 28N707-0173-01 Muffler Exhaust B&S Lt Gasket t 313 id Tin Plated Nipple Pipe 3/8 Npt X 3" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Shield Browning Arrestor Spark Tank Fuel 1 25 Fr Cap Asm Fuel W/sym Vented Clamp Hose BIk Screw Thdrol 5/16 x 3/4 Tyt Line Fuel 20" Plug Oil Drain (Order From Engine Manufacturer) Bushing Snap Nyl BIk Fuel Line Screw Hexwsh Thdrol 1/4-20x3/4 Washer 9/32 X 7/8 X 16ga Washer Lock Hvy Hlcl Spr 5/16 Screw Hexhd Cap 5/16-18x3/4 Screw Thdrol 3/8-16x1-1/4 Tytt Nut Flange 1/4_20 Starter Nut All component dimensions given in UoS. inches 1 inch = 25,4 mm 4'1 REPAIR PARTS TRACTOR- - MODEL NUMBER 917.256812 LIFT 8 5 3 13 2 5 11 12 13 19 i \ 20 13 15 32 19 161718 2O 15 13_ 32 42 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256812 LIFT KEY NO. PART NO. 1 136973 2 122507X 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 10 122512X 1t 139865 12 139866 13 STD624008 15 127218 16 73350800 t7 130171 18 73800800 19 139868 20 3146R 31 140302 32 73540600 NOTE: DESCRIPTION Rod Asmo Lever Shaft Asmo Lift Pin Groove E Ring #5133-62 Washer 21132xl x2i Ga. Bearing Nylong Grip Handle Fluted Button Plunger Read Spring Cprsn LinkAsm Lift L,,Ho LinkAsm Lift R.H_ Retainer Spring Link Front Nut Jam Hex 1/2d3 Unc Trunnion BIk Zinc Nut Lock W/Wsh !/2-13 Unc Arm Suspension Mower Retainer Spdng Bearing, Pvt. Lift. Spherical Nut Crownlock 3/8-24 All component dimensions given in UoS. inches 1 inch = 25,,4 mm 43 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256812 MOWER 27 44 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256812 MOWER KEY NO. PART NO. 1 2 3 4 5 6 8 9 10 11 12 13 144393 STD533107 138017 138440 STD624006 130832 850857 STD551137 140296 134149 129895 137645 14 15 16 17 18 19 20 2'1 22 23 24 25 26 27 28 29 3O 31 32 33 34 35 36 37 40 41 43 44 45 128774 110485X 140329 7211061O 72140505 t32827 136888 STD541431 134753 131267 105304X 123713X 110452X 130968 19111016 131491 138776 129963 153535 137266 STD533717 133835 131494 19t313'I 6 STD541437 133551 140083 140088 STD624003 KEY NO. DESCRIPTION Mower Housing Bolt Bracket Assembly,Sway Bar, Front Bracket Assembly, Sway Bar Retainer Spdng Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Grade 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Ball Shaft Assembly, Mandrel, Vented (Includes Key Number 6) Housing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 3/8_16 x 2-1/4 Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex Nut, Crownlock 5/16-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Gauge Rod, Hinge Screw Thdrol Hex Head Zinc Mwr Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt Fastner, Christmas Tree Pulley, Idler, Flat Washer 13/32 x t3/16 x 16 Gab Nut, Crownlock 3/8-!6 UNC Rod, Pivot, with Nibs Rod, Clutch, Secondary, with Nibs Guard, Mandrel, L.H. Retainer 46 48 49 50 51 52 53 54 55 56 58 59 67 68 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 92 128 132 PART NO° 137729 133944 155066 131340 STD541410 139888 131845X900 133943 155046 122052X 140086 141043 149846 144200 142427 131870 127847 121748X 12000029 1289O3 127845 15481O 127498 153701 73350600 142028 120958X 156084 72140618 STD54t437 153390 19132203 -- 130794 -- 145411 DESCRIPTION Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened RoUer Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Spring, Torsion Brakes 42" Guard, Tuv Idler (94) Knob Custom Oval V-Belt Rod, Clutch, Primary, with Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1.44 Keeper, Spring Arm, Clutch, Primary Bushing, Large, Brass Spring, Mower Clutch Nut, Hex Jam 3/8-16 UNC Trunnion Adjo 94 Washer Sintered Keeper Belt Idler Bolt Carriage 3/8-16 x 2-1/4 Locknut, Hex W/Wsh 3/8-16 UNC Felt Washer Spacer Washer 13/32 I.D. x 1-3/8 O.Do x 1/4 Mandrel Assembly (includes Key Numbers 8_10, 12-15, 31 and 32) Mower Deck, Complete Available Mulcher Plate Kit not included with tractor: - 141112 Mulcher Close-out Plate Kit NOTE: All component dimensions given in UoSoinches 1 inch = 25.4 mm° 45 REPAIR PARTS TRACTOR DANA TRANSAXLE - - MODEL NUMBER 917.256812 - MODEL NUMBER 4360-79 2t 19 26 27 36 37 19 52 53 40 54 45 17 46 47 48 49 59 . 5O _655 58_ 0 62 63 59 19 64 65 67 61 72 52 7O 46 _I REPAIR PARTS TRACTOR DANA TRANSAXLE KEY PART NO. NO. 1 2 142671 2274J - - MODEL NUMBER 917,256812 - MODEL NUMBER 4360-79 KEY PART NO. NO. DESCRIPTION Housing, Upper Screw, Self-Tapping, Large 1/4-20 x °734 Ball, Detent Spring, Detent Screw, Set Kit, Shifter Assembly Boot, Shifter Screw, Tapping w/Sealer Square Ring Ring, Retaining * Assembly, Kit, Shim 625 Shaft Bearing, Flange Washer, Plain .632 x 1o38x .046 Key, Woodruff,#9 Assembly, Kit, Input Shaft Pinion, Bevel, 14Teeth Ring, Retaining Chain, 24 Pitches Bearing, Flange Gear, Spur, 14 Teeth Collar, Clutch Assembly, Kit, CIutch Keys Locknut 5/16-24 Shaft, Intermediate Key, Woodruff, #61 Ring, Retaining Sprocket, 18 Teeth (Reverse) Spacer 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 134400 105904X 105905X 138235 134399 134791 138241 142672 134793 142673 1204!5X 142674 138234 110078X 105909X 105910X 105911X 142675 138246 138236 73810500 142676 2244J 105916X 120470X 110070X 29 30 142677 14268! Gear, Gear, Spur, 37 35 Teeth 11_ 32 33 31 34 35 36 37 38 108980X 120406X 120405X 134796 t05925X 2232J 108978X 110079X 39 40 124639X 120472X Gear, Spur, 25 Teeth Gear, Gear' Spur, Spur' 22 30 Teeth Teeth !56'ltI Gear, Spur, 19 Teeth _ Washer, Plain .640 x !.37 x .061 Washer, Plain _632 x t.O0 x _026 Spacer .630 x 1o00 x.169 Assembly, Gear, Combination of 12 Teeth and 35 Teeth Shaft, Idler Spacer .635 x .875 x .755 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 105928X 110084X 134394 120473X 142678 142679 120407X 106589X 120408X 105937X 2226J 134401 2264J 120474X 110081X 105941X 110071X 120952X 110082X 120475X 142680 120961X 7294J 108989X 120953X 120954X 134799 68 138244 69 70 108996X 120956X 72 71 73 120951X 106596X 120416X * ** DESCRIPTION Sprocket, 9 Teeth (Reverse) Gear, Bevel, 42 Teeth * Assembly, Kit, Shim .750 Shaft Shaft, Drive Gear, S3ur, 12 Teeth (1-) Gear, S 3ur, 15 Teeth (2.,) Gear, Gear, S S _ur, _ur, 20 25 Teeth Teeth I,_/ Gear, S _ur, 28 Teeth (5=) Gear, S :_ur,31 Teeth (6=) Washer PIain .632 x 1.00 x .060 Washer Neoprene Washer Plain .758 x 1_25 x .031 Axle, L.H. Gear, Miter, 15 Teeth Ring, Retaining Gear, Spur, 32 Teeth Shaft, Cross Gear, Miter, 15 Teeth Axle, R.H. Housing, Lower Puck, Friction Disc, Brake Spacer Jaw, Brake Pin, Dowel Screw, Self-Tapping, Large 5/16-18 x 2°25 Lever, Actuating Washer, Plain o321 x 1.00 x °055 Bracket, Anti-Rotation Screw, Self-Tapping, Large 5/16-18 x 1.44 Puck, Friction Grease Use in combinations to maintain proper clearances Order Key No. 15 NOTE: All component dimensions given in U_S. inches 1 inch = 25A mm 47 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.256812 BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01 230 307 635 337 "_"REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 7 1022 166 45 1026 48 REPAIR PARTS TRACTOR BRIGGS 127 & STRATTON 138 106 987 - - MODEL ENGINE - MODEL 95 634 117 NUMBER NUMBER 917.256812 28N707, TYPE NUMBER 0173-01 634B _868 \ 1L._ 137 7 III 1(133 _L_ 1033 \VALVE ............. 121 CARBUREToR OVERHAUL I1'1 i OVERHAUL I KIT ......... 22 15 i, 95 ,,, j 130 ,i ,, ,,,i 147 618 987 t 634B 634 I __ 611 #r REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 49 137 127 /1/_111 KIT REPAIR PARTS TRACTOR BRIGGS & STRATTON ENGINE 3 523 - - MODEL - MODEL 20 634A NUMBER NUMBER 842 28N707, 524 917.256812 TYPE NUMBER 868 868A 0173-01 467 284A 537 171 ....... 358 GASKET 535 sET .......................................... 445 363 !_524 1 138 137 977 CARBURETOR GASKET SET 668 224 I 304 305_ _ 468 334 729 5O REPAIR PARTS TRACTOR BRIGGS & STRATTON - - MODEL NUMBER 917.256812 ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01 601 209 801 783 1090 311 803 544 5"1 REPAIR PARTS TRACTOR-BRIGGS & STRATTON KEY PART NO. NO. 1 2 3 5 7 8 9 10 11 12 13 15 16 18 20 22 23 24 25 26 27 28 29 496412 399265 391086 495858 272614 495735 27803 94621 281246 271916 271997 271996 94728 94239 495162 94196 494238 291675 94624 492326 222698 495860 495977 495978 495979 495854 495852 495851 495855 260924 299691 391286 494504 495490 32 32A 33 34 35 37 40 45 46 51 94695 94648 495856 495857 262811 224502 224641 262411 496884 272465 52 272569 53 75 78 94637 224061 94832 MODEL NUMBER 917.256812 ENGINE - MODEL NUMBER 28N707, TYPE NUMBER KEY PART NO. NO. DESCRIPTION Cylinder Assembly Bearing, Cylinder * Seal, Oit Head, Cylinder *** Gasket, Cylinder Head Breather' Assembly * Gasket, Vatve Cover Screw, Seres Tube, Breather * Gasket, Crankcase Cover, .015" * Gasket, Crankcase Cover, °005" * Gasket, Crankcase Cover, °009" Screw, Cylinder Head Plug, Oil Drain Crankshaft Timing Gear Key Base, Engine * Seal, Oil Screw, Sems, Base Mounting Ftywheel and Ring Gear Assembly, Magneto Key, Flywheel Piston Assembly, Standard Size Piston Assembly, .010" Oversize Piston"Assembly, 020", Oversize Piston Assembly, .030 Oversize Ring Set, Piston, Standard Size Ring Set, Piston, _010"Oversize Ring Set, Piston, .020" Oversize Ring Set, Piston, .030" Oversize Lock, Piston Pin Pin Assy_, Piston, Stan,,dardSize Pin Assy, Piston, .005 Oversize Rod Assembly, Connecting Rod Assembly, Connecting, .020" Undersize Crankpin Bore Screw, Hex Washer Head, 1-57/64 Screw, Hex Washer Head, 1-5/8 Valve, Exhaust Valve, Intake Spring, Valve Guard, Flywheel Retainer, Valve Spring Tappet, Valve Gear, Cam **** Gasket, Carburetor (Carburetor to Elbow) (Also Included in Gasket Set, Part Number' 495993) *** Gasket, Carburetor (Elbow to Cylinder) Stud, Carburetor Mounting Washer, Spring Screw, Pan Head 95 98 104 105 106 108 117 118 121 123 125 127 130 131 133 137 138 141 142 147 164 166 171 187 188 192 201 209 216 219 222 224 225 227 230 232 238 240 265 284 * ** 94098 495800 231789 231855 231854 224540 231858 495932 498116 94616 498051 - -224539 494379 494381 281165 281164 495931 231859 497472 214047 94555 281051 393815 94627 492160 262767 260695 262766 490815 495611 94729 495157 493935 94742 262785 262836 394358 221535 94704 0173-01 DESCRIPTION ** Screw, Throttle Screw, Idle Speed ** Pin, Float Hinge ** Valve Float ** Seat, Inlet Valve Valve, Choke ** Jet, Needle Valve Valve, Needle Carburetor Overhaul Kit Screw, Elbow Mounting Carburetor Assembly ** Plug, Welch (Sold in Kit Only) Valve, Throttle Shaft and Lever, Throttle Float, Carburetor .... Gasket, Float Bowl **** Washer, Bowl Shaft and Lever, Choke ** Nozzle, Carburetor ** Pilot, Jet Elbow, Carburetor Stud, Rocker Arm Nut, Air Cleaner Mounting Line, Fuel (11 Long, Cut to Suit) Screw, Sems Screw Assembly, Rocker Arm Link, Governor Spring, Governor Link, Choke Gear, Govemor Plate, Governor Control Screw, Sems, Air Cleaner Crank, Governor Lever Assembly, Governor Washer, Governor Crank Spring, Governor Link Cap, Valve Fifter, Fuel (In Fuel Line) Clamp, Casing Screw, Hex Head Included in Gasket Set (495993) Included in Carburetor Kit (497535) *** Included in both Gasket Set (495993) and Valve Overhaul Kit (495992) .... Included in Gasket Set (495993), Carburetor Kit (497535) and Carburetor Gasket Set (494385) NOTE: All component dimensions given in U_SoInches 1 inch= 254 mm 52 REPAIR PARTS TRACTOR BRIGGS & STRATTON KEY PART NOo NO. 284A 94073 294 810068 304 496280 305 94786 306 225020 307 94386 309 497595 310 497602 311 497608 333 495859 334 93381 337 491055 346 93705 356 497708 358 495993 363 19203 383 89838 423 94073 445 493909 455 222561 467 493903 468 494439 474 393474 482 93621 510 497606 523 495230 524 68838 525 496113 535 272403 537 281106 544 497603 552 231597 562 92613 592 231082 601 93053 611 493496 614 93306 618 262803 634 281168 634A 491323 634B 281167 635 280872 646 224546 657 93496 663 94620 668 280848 718 230192 726 392134 727 728 729 KEY 490324 94627 281390 PART -- MODEL NUMBER ENGINE - MODEL NUMBER 917.256812 28N707, TYPE NUMBER NO. NO, 0173-01 DESCRIPTION DESCRIPTION 729A 225170 741 262932 757 213998 758 399891 759 298909 761 94593 783 280104 801 394856 802 497605 803 497604 842 270920 847 496415 851 224t10 868 494435 868A 272610 871 262835 872 281361 875 495862 877 393456 947 497157 965 94010 975 495933 977 494385 987 281166 1005 281400 1006 224413 1019 496758 1022 272475 1023 224552 1026 494432 495136 1029 224554 1033 495992 1034 495248 1044 94673 1054 270723 1058 272623 1090 497607 Screw, Hex Head Screw, Set Housing, Blower Screw, Hex, Head, Blower Housing Mounting Shield, Cylinder Screw, Cylinder Shield Motor, Starter Bolt, Thru Brush Set Armature, Magneto Screw, Sems, Armature Mounting Plug, Spark Screw, Hex Head Wire Assembly Gasket Set Puller, Flywheel Wrench, Spark Plug Screw, Sems Cartridge, AirCleaner Cup, Screen Mounting Knob, Air Cleaner Screen, Flush Rotating Stator, Alternator Screw, Sems Drive, Starter . Cap and Dipstick, Oil Filler Seal, FillerTube Tube, Oil Filler Element, Filter * O-Ring, Air Cleaner Armature, Starter Bushing, Governor Crank Bolt, Carriage Nut, Hex Clamp, Fuel Pipe Elbow, Fuel Pipe Pin, Cotter Spring, Choke Return ** Seal, Choke Shaft * Seal, Governor **Washer, Throttle Shaft Boot, Spark Plug Brace, Air Cleaner Screw, Sems Screw, Self-Tapping Spacer Pin, Dowel Gear, Ring {Includes Mounting Hardware) Cover. Starter Screw, Hex Head Clip, Wire RPM Settings: * ** *** .... Retainer, Wire Gear, Timing Link, Counterweight Counterweight Assembly Pin, Counterweight Screw, Counterweight Gear, Starter Cap, Drive Cap, End Housing, Starter * Seal, Oil Filler Cap Fill Group, Oil Terminal, Ignition Cable *** Seat Assembly, Valve *** Gasket, Valve Bushing, Guide (Intake & Exhaust) Cover, Air Cleaner Body, Air Cleaner Diode and Connector Assembly Solenoid Nut, Hex Bowl Assembly, Carburetor Carburetor Gasket Set ** Seal, Throttle Shaft Fan, Flywheel Retainer, Fan Label Kit *** Gasket, Cover Cover, RockerArm Rod, Push, Intake Rod, Push, Exhaust Arm, Rocker Valve Overhaul Kit Guide Assembly, Push Rod Screw, Hex Head Tie, Cable Manual, Owner's Retainer, Brush Low: 1650-1850, High: 3200-3400 Included in Gasket Set (495993) Included in Carburetor Kit (497535) included in both Gasket Set (495993) and Valve Overhaul Kit (495992) included in Gasket Set (495993), Carburetor Kit (497535) and Carburetor Gasket Set (494385) NOTE: AIt component dimensions given in U,S,, inches 1 inch = 25,4 mm 53 54 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15° MAX. ALIL O _/_ slopes Operate your Tractor up greater than 15 ), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme and down the face of (not caution when changing direction on slopes I.... £RIIFTXMIIN° OWNER'S MANUAL 15.5 HP IC ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR MODEL NO. 917=256812 Each tractor has its own model number. its own model number. Each engine has The model number' for your tractor will be found on the model plate located under the seat. The model number for your engine will be found on the blower' housing of the engine. All parts listed herein may be ordered from any Sears, Roebuck and Co, Service Center/Department and most Retail Stores. IF YOU NEED REPAIR SERVICE OR PARTS: WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: - PRODUCT- TRACTOR 1-800-4-REPAIR • MODEL NUMBER - 917.256812 (1-800-473-7247) - ENGINE MODEL NO. - 28N707, TYPE NO. 0173-01 . PART NUMBER FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: ,, PART DESCRIPTION 1-800-FON-PART (1-800-366-7278) FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. 1-800-659-5917 157743 Rev_ 1 11.04o96 KFSW Printed in U.S.A. II/I 171 1!117 IIHIIIIIII IIII
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