Craftsman 917256890 User Manual TRACTOR Manuals And Guides L0803601
CRAFTSMAN Lawn, Tractor Manual L0803601 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917256890 917256890 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917256890. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
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SEARS CRRFr,SM MODEL NUMBER 917.256890 OWNER'SMANUAL o Assembly Operation Customer Responsibilities Service and Adjustments Repair Parts CAUTION: Read and follow FOR CONSUMER i"rl all safety ASSISTANCE rules and instructions before operating HOT LINE, CALL THIS TOLL FREE NUMBER: ............................................ this equipment. !-800-659-5917 II "111 SAFETY Practices RULES for Ride-On Safe Operation A Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. II1. CHILDREN I, GENERAL • Read, understand, and follow alt instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of otherpeopte before mowing. Stop machine if anyone enters the area. Never carry passengers, Do not mow in reverse unless absolutely necessary, Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended, Always turn off blades, set parking brake, stop engine, and remove keys before dismounting, Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. , • • • ° • • • • ° o ° • • II. OPERATION Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • • ° Before and when backing, look behind and down for small children, • Never carry children, They may fall off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. • Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. SLOPE iV. SERVICE • Use extra care in handling gasoline and other fuel& They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area. o • OPERATION • Slopes are a ma or factor related to toss-of-control and tipover acc dents, wh ch can resu t n severe injury or death, Alt slopes require extra caution. If you cannot back up the slope or ifyou fee! uneasy on it, do not mow it. ° DO: • • • • • • , Mow up and down siopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles, Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with g'rass catchers or other attachments. These can change the stability of the machine. , Keep all movement on the elopes slowand gradual. make sudden changes in speed or direction. • Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed slowty straight down the slope. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. • • • • Do not Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly, Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage, Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running_ Grass eatchercomponents are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary, Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. , ......... iiiin unnnl Look for this symbol to point out imporCAUTION!!! tant safety BECOME precautions.ALERT!!!It SAFETY IS INVOLVED. ilnl DO NOT: • ° , • • i,nnnn i i CAUTION: Donotturnonslopesunlessnecessary, andthen, turnsiowly and gradually downhill, if possible, Do not mow near drop-offs, ditches, or embankments, The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in; Do not mow on wet grass. Reduced traction could cause sliding, Do not try to stabilize the machine by putting your foot on the ground, Do not use grass catcher on steep slopes, YOUR means i,,,nl i,in A|ways disconnect spark plug spark plug in order to prevent accidental wire and place wire where it cannot contact starting when setting up, transporting, adjusting or making repairs. ,unlnn ,,i,ilU,nil H,,i,,ll ,i i i nnl, WARNING 2 i,, nn _ A ,, The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductiv e harm. .............. PRODUCT CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered'and manufactured to give you the best possible dependability and performance. SPECIFICATIONS HORSEPOWER: 15.5 GASOLINE CAPACITY AND TY_PE: t .25 GALLONS UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 30 (above 32'_F) SAE 5W-30 (below 32°F) OtL CAPACITY: 3 PINTS SPARK PLUG: (GAP: .030") CHAMPION RJt9LM VALVE CLEARANCE: INTAKE: .005" - .007" EXHAUST: .009"- ,0tl" GROUND SPEED (MPH): FORWARD: 5,7 ' REVERSE: 2.7 SERIAL NUMBER TIRE PRESSURE: FRONT: 14 PSi REAR: 12 PSt DATE OF PURCHASE CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT. BATTERY: YOU SHOULDRECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. AMPiHR: 25 MIN. CCA: 190 CASE SIZE: U1R BLADE BOLT TORQUE: 30-35 FT. LBS. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department: We have competent, welltrained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly. Always observe the "SAFETY RULES". MODEL NUMBER 917.256890 MAINTENANCE / WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered brush-covered or g'ass-covered land unless the engine's exhaust system is equtpped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used. it should be maintained in effective working order by the operator, AGREEMENT A Sears Maintenance Agreement is available on this product, Contact your nearest Sears store for details, CUSTOMER RESPONSIBILITIES - Read aria observe the safety rules, . Follow a regular schedufe in maintaining, cadng for and using your tractor, • Follow the instructions under "Customer Responsibilities" and "Storage" sections of trois owner's manuai LIMITED TWO YEAR WARRANTY In the state of California the above is required by Iaw (Section 4442 ol the California Public Resources Code). Other states may have similar taws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual!. ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained lubricated and tuned up according to the instructions in the owner's manual Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship, This Warranty o q does not cover: Expendable items which become worn during normai use such as blades spark plugs, air cfeaners, belts, etc. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or g_ass. Re_airs necessary because of operator abuse negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery witl not hoId a charge, Sears will replace the batten:/at no charge, IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROIV THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE TH S PRODUCT IS IN THE UNITED STATES. -his Warranty gives you specific legal rights, ] and you may also have other rights which may vary from state to state SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179 3 TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 15-18 WARRANTY .................................................................. 3 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY ................................................................ 7-9 OPERATION ........................................................... 10-14 MAINTENANCE SCHEDULE ...................................... 15 SERVICE AND ADJUSTMENTS ............................ 20-25 STORAGE ................................................................... 26 TROUBLESHOOTING ............................................ 27-28 REPAIR PARTS - TRACTOR ................................. 30-47 REPAIR PARTS - ENGINE .................................... 48-53 PARTS ORDERING/SERVICE ................ BACK COVER iNDEX A Accessories ........................................... Adjustments: Brake ......................................... Carburetor .................................... Mower Front-To-Back ......................... Side-To-Side ........................... Throttle Control Cable .................. Air Filter. Engine .................................. _r Screen. Engine .............................. Assembly ............................................ E 5 22 25 21 21 24 18 t8 7-9 B Battery: Charging ........................................ 8 CEeanmg ...................................... 17 ns[allation ...................................... 9 Levels ....................................... 8.17 Preoaration ................................... 8 Starting with Weak Battery ........... 23 Storage ........................................ 26 Terminais ................................... I7 Bett: Motion Drive Remova{iReplacement ............ 22 4ower Blade(s) Removal/Replacement ............ 22 Bade: Sharpening ................................... 16 Replacemeni ................................ 16 Brake Adiustment ................................ 22 C Carburetor Adjustment ..................... 25 ControJs. Tractor ................................. 11 Customer Responsibilities .............. 15-19 Engine: A_r Filter ........... : ...................... 18 Air Screen Engine .................. t8 Cooling Fins, Engine ................ 18 Engine Oil ................................ 17 Fuel Fitter ................................ 19 Soark Plug(s) ........................... I9 Tractor: Battery ..................................... 17 Bla :_e........................................ 16 Lubrication Chart ...................... t5 Maintenance Schedule ............ 15 Tire Care ......................... 8,16,23 Transaxte ................................. 17 SuttJng Height, Mower ......................... 12 Operation ....................................... Electdcak qterlocks and Relays ................... 24 Schematic .................................... 29 Wiring Diagram ............................ 30 Engine: Air Filter ....................................... 18 Air Screen .................................... 18 Cooling Fins, Engine .................... 18 OiJ Change ................................. 17 Oil Lever .................................. 13.17 Oil Type ........................................ 17 Preparation .................................. 13 Repair Parts ............................ 44-48 Starting ......................................... 14 Storage ........................................ 26 Filter: Air Filter ........................................ Fue} .............................................. Fuel: Type ............................................ Storage ........................................ Fuse .................................................... 18 19 13 26 24 H .................. 24 L Leveling Mower Deck .......................... Lubrication: Chart ............................................ 21 15 M Maintenance Schedule ....................... 15 Mower: Adiustment. Front-to-Back ........... 21 Adiustment, Side-to-Side ............. 21 Bfade Sharpening ..................... 16 Blade Replacement ...................... t 8 Cut[ing Height .............................. 12 installation .................................... 20 Operation ..................................... !3 Removal ....................................... 20 Mowing T@s ........................................ 14 Muffler ................................................. 19 Spark Attester ........................... 3,40 O Oil: Cold Weather Conditions ........ 13.17 Engine ......................................... !7 Storage ........................................ 26 4 P Parking Brake ............................ 11-12 Parts Bag .............................................. 6 Parts. Replacement'Repair ............ 30-47 Product Specifications ........................... 3 R Repair Parts ................................... 30-47 S F Hood Removal/installation 10-t4 Operating Mower ................................. 13 Options: Accessories ................................... 5 Spark Arrester ........................... 3,40 Safety Rules .......................................... Seat ..................................................... 2 8 Service and Adjustments ............... 20-25 Carburetor .................................. 25 Fuse ............................................. 24 Hood Removal/installation ........... 24 Motion Drive Belt _emova_/Replacement ............ 22 Mower Bett(s) Removal/Replacement ............ 22 Mower Adjustment Front-to-Back ........................ 21 Side-to-Side ............................ 21 Mower Removal ........................... 20 Tire Care .............................. 8,16,23 Slope Guide Sheet .............................. 55 Spark Plug(s) ...................................... 19 Specifications ....................................... 3 Starting the Engine ....................... 13q4 Steering Wheel .............................. 7,23 Stopping the Tractor ........................... 12 Storage ................................................ 26 T Throttle Control Cable Adjustment ..... 25 Tires ............................................ 8,16.23 Trouble Shooting Chart .................. 27-28 Transaxle ............................................ I7 W Warranty ................................................ Wiring Diagram .................................. Wiring Schematic ................................ 3 30 29 ACC RIES AND ATTACHMENTS These accessories and attachments were available th rough most Sears retail outlets and service centers when the tractorwas Most Sears stores can order these items for you when you provide the model number of your tractor. MAINTENANCE ENGINE SPARK PLUG : purchased, GAS CAN ENGINE OIL FUEL STABtUZER AIR FILTER BLADES BELTS PERFORMANCE Sears offers a wide variety of attachments that fit your tractor. you. This list was current at the time of publication: however, may be made in these attachments, or some may no longer accessories and attachments that are available for your Most of these attachments do not require additional hitches attaching and detaching. Many of these are tisted below with brief explanations of how they can help it may change in future years - more attachments may be added, changes be available or fit your model. Contact your nearest Sears store for the tractor. or conversion kits (those that do are indicated) and are designed for easy AERATOR promotes deep root growth for a healthy lawn. Taoered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in_ SteeI weight tray for increased penetration. BAGGER lets you colfect grass clippings and leaves for a healthier nearer looking lawn, Two Permanex containers hold 30-gallon plastic bags. BUMPER protects front end of tractor from damage. CARTS make hauling easy, Variety of sizes available plus accessories such as side panel kits tool caddy, cart cover. protective mat and dolly, CORING AERATOR takes small Plugs out Ofsoil to allow moisture and nutrients to reach grass roots 364rich swath. 24 hardened steel coring tips, 150 tb. capae=ty welght tray, EASY OIL DRAIN VALVE makes oil changes eas_er, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "sca 3ing" on uneven terrain. GANG HITCH lets you tow 2 or3 pull-behind attachments at once. such as sweepers, dethatchers, aerators {not for use with rollers, carts or other heavy attachments_. GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so equipped. MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areasfor seeding, Availabfe for front or rear mounting_ HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor. MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optiona}) without changing blades. For models not equipped as 3-in-1 Convertible mowers. See "MOWER" in the Repair Parts section of this manual RAMP TOPS AND FEET let you load and unload tractor from a pickup truck, Use with 2 x 8 or 2 _: 10 lumber. ROLLER for smoother lawn surface. 36-inch wide, 18-inch diamete r water-tight drum holds up to 390 Ibs. otweight. Rounded edges prevent harm to tuff. Adjustable scraper automatically cleans drum. ' SNOW BLADE forsnow removalonly, 14-inch high. 48-inch wide blade clears 42-inch path when angled left or right. Raises. lowers with side lever, Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar weight.) SNOWTHROWER has 40-inch swath. Drum-type auger handtes powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with cr_aLns and wheel weightS and/or rear drawbar we=ght.) SPRAYERS use 12-volt DC etectric motor that connects to the tractor battery or other 12-volt source, Includes booms for automatic spraying and hand held wand for spot spraying, Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and tic Jid fertilizers SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand. SWEEPERS let you collect grass clippings and leaves. TILLER has 5 hp engine and36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling...without tools. TIRE CHAINS are heavy duty; closely spaced extraqarge cross Iinks give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. RemOve vinyi sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places. VACICHIPPER includes a chipper-shredder, WEIGHT BRACKET for drawbar for snow remow_ applications. Uses (l) 55 lb. weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials, CONTENTS OF HARDWARE PACK . Parts / Bag contents / shown full size Parts packed separately . _ ..... in carton ". \ Metal Sheet I (2) Screws #10-16 x 1/2 O (t) Locknut Seat Video Cassette 3/8-24 (t) 2-3/8" Diameter Washer Steering Wheel Steering Boot ' Shoulder Bolt 5/16-18 (!) Hex Bolt I/2ol 3 x 1 / \ I f Manual Parts bag contents (1) Lock Washer Steering Wheel Adapter 9/32 full size Steering Wheel Insert (2) Hex Nuts 1/4-20 (2) Lock Washers 2_ Washers not shown 1/2 1) Washer !7/32 x !-3/16 x 12 Gauge {2) Hex Bolts 1/4-20 x 3/4 Parts Bag !/4 (2) Keys x 5/8 x 16 Gauge Slope Sheet = ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembty easier. Standard wrench sizes are listed. (1) 5/16" wrench (t) 9/t6" wrench (2) 7/16" wrenches Tire pressure gauge (1) l/2" wrench Utility knife (1) 3/4" wrench When "ight and left hand are mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). STEERING BUSHING SCREW TO REMOVE TRACTOR FROM CARTON UNPACK CARTON - Remove all accessible loose parts and parts cartons from carton (See page 6). - Cut along ines on carton, from top to bottom, all four corners of carton and lay panels flat. - Check for any additional remove. loose parts or cartons and BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL (See Fig. 1) - Slide the steering bushing over the steeling shaft. , Raise steering shaft forward until screw holes in dash line up with steering bushing. Install two (2) sheet metal screws and tighten securety. SLOT FIG. 1 , Position steering boot over steering shaft. • Align tabs of steering boot over slots and hole in dash and push down to secure. • Slide steering wheel adapter onto upper steering shaft. - Position front wheels of the tractor so they are pointing straight forward. • Press lift lever plunger and raise attachment lift lever to its highest position. • Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter. - Release parking brake by depressing pedal. , Assemble large fiat washer and 3/8-24 hex iocknut and tighten securely. " = Snap insert into center of steering wheel. Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" n the Operation section of this manual). Roll tractor backwards off skid. , Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES tN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controis) ° • clutch/brake Remove banding holding discharge guard up against tractor. AS CONNECT BATTERY iVlBLY (See Figs. 2 and 3) CAUTRON: Do not short battery terminals. Before connecting battery, re- SEAT PAN bands, rings, etc. move metal bracelets, wristwatch Positive terminal must be connected first to prevent sparking from accidental grounding. ° , Remove cardboard packing from seat pan and lift seat pan to raised position. BOX DOOR C sen battery box door. Remove terminal protective caps and discard. f this battery is put into service after month and year indicated on label (label located between termina s) charge battery for minimum of one hour at 6-I0 amps. First connect RED battery cable to positive (+) terminai with hex bolt. flat washer lock washer and hex nut as ShOWn Tighten securely. Connect BLACK grounding cable to negative (-) termina_ with remaining hex bolt, fiat washer, lock washer and hex nut. Tigr_ten securely. o Close battery box door. Open battery box door for: o o nseection for secure connections wareF (to tighten hard- nspection for corrosion. Testing battery. oumping (if required). Periodic charging. DISCARD POSITIVE TERMINAL PROTECTIVE (RED_ CABLE CAPS FIG. 3 INSTALL SEAT (See Fig. 4) Adjust seat before tightening adjustment bolt. Remove cardboard packing on sea_ pan. • Place seat on pan and assemble shouIder bolt. Assemble adjustment bolt. Iock washer and flat washer Ioosely. Do not tighten. • Tighten shoulder bolt sec_Jrely. • Lower seat into operating poseidonand sit on seat. ° Slide seat until a comfortable position is reached which allows Vou to press clutch/L, ;_ke pedal all the way down (See Fig. 8). • Get off seat without moving its adjusted position. , Raise seat and tighten adjustment bolt securely. SEAT \ LOCK WASHER !,...... _.S NUT SEAT PAR FLAT WASHER SHOULDER BOLT _. HEX BOLT ! / NEGATIVE (BLACK) CABLE FIG, 2 FLAT ADJUSTMENT BOLT LOCK FIG. 4 WASHER WASHER ASSEMBLY CHECK TIRE ,/CHECKLIST PRESSURE The tires on your tractor were overinflated at the factory' for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS on page 3 of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK BELTS FOR PROPER POSITION OF ALL See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFA C TION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST," ,/ ,/ All assembly instructions have been completed. No remaining loose parts in carton. ¢" Batteryis properly prepared and charged. 1 hour at 6 am os). z" Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/ Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting resufts. (Tires must be properly inflated for leveling). ,/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all bett keepers. €" Checkwiring. See that all connections are stilt secure and wires are properly clamped. ,/ Before driving tractor, be sure freewhee; control is in drive position. SYSTEM After you learn _ow to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" n the Service and Adjustments section of this manual. (Minimum WHILELEARNING HOWTO USE YOUR TRACTOR. PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: z" Engine oil is at proper level. ¢" Fuel tank is filled with fresh, c[eam regular unleaded gasoline. Become familiar with al controls - their location and function. Operate them before you start the engine. v" v" Be sure brake system is _n safe operating condition v" tt is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See 'TO START ENGtNE" and "PURGE TRANSMISSION" in the Operation section of this manual). OPERATIO These symbols may appear on you r tractor or in literature supplied with the product. Learn and understand their meaning, BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED UNLOCKED REVERSE MOWER _IFT NEUTRAL &TTACHMENT CLUTCH ENGAGED HIGH LOW PARKING BRAKE ATTACHMENT CLUTCH DISENGAGED HYDROSTATIC DANGER. KEEP HANDS AND FEET AWAY IGNITION FREE WHEEL (Hydro Models only) 10 m OPERATION KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the itlustrat ons w th your tractor to fami iarize yourself with the locations of various controls and adjustments. Save this manual for future reference, ATTACHMENT CLUTCH LEVER AMMETER IGNITION SWITCH LIGHT LIFT LEVER PLUNGER SWITCH THROTTLFJCHOKE ATTACHMENT LIFT LEVER CONTROL CLUTCH/BRAKE PEDAL © _,_ FREEWHEEL CONTROL HEIGHT ADJUSTMENT POSITIONS MOWER DECK PARKING BRAKE APPROX. SPEED 3 MPH 2MPH 1MPH MOTION CONTROL LEVER FIG. 5 Our tractors conform to the safety standards of the American National Standards institute. AMMETER: battery. Indicates charging (+) or discharging (-) of MOTION CONTROL direction of tractor. LEVER: Selects the speed and ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER: Used to raise, lower and aajust the mower deck or other attachments mounted to your tractor. LIGHT SWITCH: LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. Turns the headlights on and off. THROTTLE/CHOKE CONTROL: controlling engine speed. Usec for starting and IGNITION SWITCH: engine. CLUTCH/BRAKE PEDAL: Used fordeclutchingandbraking the tractor and starting the eng_ne PARKING BRAKE: brake position, Locks clutchibra_e Used for starting and stooping the FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. pedat into the 11 OPERATION ......... . .... = The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operatingyourtractororperforming any adjustments or repairs. We recommend awide vision safety mask over the spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE NOTE: Under cer[ain conditions when tractor is standing idle with the engine running, hot engi ne exhaust gases may cause "browning" of grass. To eliminate this Dossibility, always stop engine when stopping tractor on grass areas. (See Fig, 6) Your tractor is equipped with an operator presence sensing swl[cn. When engine is running, any attempt by the _oerator to leave the seat without first setting the Parking brake will shut off the engine. • De sress clutch/brake pedal into tult "BRAKE" position and pletely, as described above, before leaw CAUTION: Always position; stop tractor coming the operator's to empty grass catcher, etc. hold, PIace 9arking brake lever in "ENGAGED" oosition and release pressure from clutch/brake pedal. Pedal should remain _n"BRAKE" position. Make sure parking brake _ lSO_d_ractor secure. THROTTLE/CHOKE ._-.-:-_... \ }¢ \ -22c_2 "'BRAKE' / - "DISENGAGED" (See Fig. 6) Full throttle offers the best bagging and mower performance. TO MOVE FORWARD (See Fig. 6) /POS,T,ON }/:i -:__-;>" f'_: ,4_}}_ POSITION CONTROL Always operate engine at full throttle. Operating engine at less than full throttle reduces the battery charging rate. ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION CONTFIOL\ \ TO USE THROTTLE AND BACKWARD The direction and speed of movement _scontrolled by the motion controi lever. PARKING BRAKE /"ENGAGED" POSITION ° Start tractor with mohen centre lever in neutral (N) position. Release parking Drake and clutch/brake pedat. - Slowly move motion control lever to desired position. \ \ _-_"-x \ CLUTCH/BRAKE PEDAL "DRIVE" ROSITION TO ADJUST (See Fig, 5) MOTION CONTROL MOWER CUTTING HEIGHT o Move motion control lever to neutral (N) position, MPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED. The position of the attachment lift lever determines the cutting height. Grasp lift lever. Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-t/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heigl_ts are approxtmate and may vary depending upon sol conditions, height of grass and types of grass being mowed. , The average lawn should be cut to approximately 2-1/2 nches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. For sest cutting performance, grass over 6 inches in qeight should be mowed twice. Make the first cut relatively high; the second to desired height. ENGINE - TO OPERATE * Your tractor is equipped with an opera[or presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. Select desired height of cut. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. LEVER FIG. 6 STOPPING (See Fig. 6) MOWER BLADES Move attachment clutch lever to "DISENGAGED" sLtion. GROUND " po - DRIVE- Deoress clutch/brake Move throttle control pedal into full "BRAKE" to s_ow (_,) position. position. NOTE: Failure to move, throttle control to slow (,,_) posmen and allowing engine to idle before stoppng may cause engine to "backfire", Turn ignition key to "OFF" A,tways remove ke_! when u qauthorized use Never u,_e choke position and remove I_ey leaving tractor to prevent to stop engine. 12 MOWER (See Fig. 7) OPERATION I without either the entire gr sa s catcher, on mowers so equipped, or the discharge guard in place. l ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION -"ENGAGED" POSITION / ATTACHMENT FIG, 8 HIGH POSITRON BEFORE STARTING CHECK POSiTiON , • DISCHARGE GUARD • FiG. 7 TO OPERATE _ ON HILLS - ! Choose the slowest speed before starting up or down hills. • • Avoid stc ;)ping or changing speed on hills. If sIowing s necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. , Move 'notion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POS_TtON WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED. • To restart movement, stowty retease parking brake and clutch/brake pedal. • Slowly move motion control lever to slowest setting. , Make all turns slowly. TO TRANSPORT (See Fig. 8) When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is Iocated at the rear drawbar of tractor. • Raise attachment lift to highest position with attachment lift control, - Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod. Do not push or tow tractor at more than two (2) MPH. To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor or a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope. cord, etc.). OIL LEVEL (See Fig. 16) The engine in your tractor has been shipped, from the factory, already filled with summer weight oit. Check engine oil with tractor on level ground. Remove oil fill cap/dipstick and wipe ctean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill For cold weather operation you should change oi! for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). To change engine oil, see the Customer Responsibilities section in this manual. ADD GASOLINE CAUTION:_ with slopes greater than "15°and do not gLJD_ross any slope. = : • = ENGINE THE ENGINE Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxidedeposits and reduce valve life). Do not mix oiI with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING N TEMPERATURES BELOW32°F(0°C), USE FRESH. CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid enaine problems, the fuel system should be emptied before storage of 30 days or Ionger. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are em3ty. Use fresh fuel next season. See Storage lnstruc_ tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. o,tom ;f go;, nk ! I fill_erfill, Wipe off any spilled oil or fuel. Do not store, spill or I use gasoline near an open flame. TO START ENGINE (See Fig. 6) When starting the engine for the first time or if the engine has run out of fuel. it will take extra cranking time to move fuel from the tank to the engine. • Depress clutch/brake pedal and set parking brake. , Place motion control ever in neutra (N) position. Move attachment dutch to "DISENGAGED" position. Move throttle control to choke (IX) position. Note: Before starting, read the warm and cold starting 13 procedures below. OPERATION InsertKeyintoignitionandturn Keyclockwiseto"START" oosition and t'eleaSe key as soon as engine starts, Do qo_ run starter continuously for more than fifteen seconus oer minute, If the engine does not start after severn attempts, move throttle control to fast (,_} oosltlon, wait a few minutes and try again, If engine still does not start, move the throttle control back to the choke (IXI) position and retry. WARM WEATHER STARTING (50 _ F and above) o When engine starts, movethethrottle controltothe fast (_) position, The attachments and ground drive can now be JSed. If me engine does not accept the load, restart the engine ana allow it to warm up for one minute using the choke as described above. position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there wiii be no movement of drive wheels. The air is being removed from hydraulic drive system o Move motion control lever to neutral (N) position. Sh utoff engine and set parking brake, • Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual). Sitting in the tractor seat. start engine. Aftertheeng_ne is running, move throttle control [o half (1/2) speed. With motion control lever _nneutral (N) position, slowly disengage clutch/brake pedal, , Slowly move motion control lever forward, after the tractor moves approximately five (5) feet. slowly move motion control lever to reverse position After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the mohon cent,tel lever three (3) times, COLD WEATHER STARTING ( 500 F and below} " When engine starts allow engine to run wlth the throttle control n the choke (JXI) position until the engine "uns roughly, then move throttle control to fast (,1_) position. This may require an engine warm-up period from severat seconds to several m_nutes. (]epending on the temperature. HYDROSTATIC TRANSMISSION WARM UP o Before driving the uriit in cold weather, the transmission should be warmed up as follows: Be sure the tractor is on level ground. o Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position Allow one minute for transmission to warm up. This c_n be done dunng the engine warm uD period, The attachments can also be used during the engne warm- Jp period after the transmfssio n has been warmed • MOWING , - NOTE: f a_ a high altitude (above 3000 feet) or q cold temoeratures (below 32 F) the carburetor fuel mixture may peeo to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. - PURGE TRANSMISSION - vet while the engine is runNever engage or disengage To ensure proper operation and oerformance, it is recommenaed that the transmission be purged before operating tractor for the Iirst time. This procedure wilI remove any traoDea air inside the transmission whfdh may have develDeec_during shipping of your tractor. iMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR, Piaee tractor safely on level surface with engine off and parking brake set, Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual). Sittin ] in the tractor seat, start engine, After the engine is running move throttle control to.s_ow (,_) position. With motion control tever in neutral (N) position, slowty alsengago clutch/brake pedal Move motion control lever to fun forward position and qoid fret fly# (5', seconds. Move lever to full reverse Your tractor is now Purged and now ready for normai operatron. • • TiPS Tire chains cannot be used when the -newer housing is attached [o tractor, Mower should be properly _eveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual, The left hand side of mowr_r should be usea for trimming. Drive so that c', ppings are dlscr_arged onto the area that has been cut Have the cut area to the right of the machine. This will resuli ;n a more even distribution of clippings and more uniform, cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one ortwo rounds, mow In the opposite direction making left hand turns until finished (See Fig. 9). If grass is extremely tal!, it should be mowed twice to reduce loa(] and possible fire qazard from dried chppings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass w_t}plug mower and leave undesirable clumps, Allow grass to dry before mowing. Always operate engine at fult throttle when mowing to assure better mow_ng performance and proper discharge of material. Regulate ground speed by select_ng a low enough gear 1o give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that wilt suit the terrain and give best performance of the attachment being used f r 14 FIG. 9 CUSTOMER MAINTENANCE ESPO SCHEDULE LITIES , FILL IN DATES AS YOU COMPLETE REGULAR SERVICE T SERVICE DATES Check Brake Operation Check Tire Pressure tf i/ Chec k for Loose Fasteners i_R Sharpen/Replace Mower ! I/7 t_ LubricationOhart T Check Battery : 0 Clean Battery and Terminals R Check Transaxfe Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension Check Engine Oil Level t/ V', I/ Blades _ Change ..... l t/ Level/Recharge Engine • V' I/ €ooling _ J _mtmmml Oil G Inspect ' N Pep,ace O,1Fi,ter equ,pped)Cooling (,f Clean Engine Fins Muffler/Spark _5 _ =lllxmml "---'T'-'--'-J,2_ !/'2 t# # Clean Air Screen iw_mllllm= v' Clean Air Kilter N V' . I Attester v' v'l i !_1.2 Replace Spark Plug Replace Air F}lter Paper Cartridge 'Repi'aceFuel Filter -1 1 1##'2 tf tt_ !_2 1 I I_ I. Change more often when operating under a heavy toad or in high ambient temperatures. 5 _ If equipped with adjustable system, 2 - Service more often when operating in dirty or dusty conditions. 6 - Not required if equipped With maintenance-free battery. 3- If equipped with eii filter, change oit every 50 hours. 7 _Tighten front a×Ie pivot bert to 35 fLqbs, maximum. 4.- ReplaceMades more of'_enwhen mowing in sandy soil Do not overtighten, GENERAL RECOMMENDATIONS LUBRICATION The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence, To receive full value [rom the warranty, operator must maintain tractor as instructed in this manual. (_ SPINDLE ZERK _. (_ FRONT WHEEL"'I_ BEARING ZERK _ Some adjustments will need to be made periodically to properly maintain your tractor. CHART _._ SPINDLE I'_ ........ F'_"I" FRONT _ _ All adjustments in the Service and Adjustments section of this manual should be checked at least once each season, • EACH WHEEL (_) BEARING ZERK ENGINE (_) Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and he!p your engine run better and last longer. BEFORE ZERK (_) © CLUTCH PIVOT(S) USE • Check engine oil level: • Check brake operation. • • Check tire pressure. Check for loose fasteners. (_SAE 30 OR 10W30 MOTOR OIL (_ GENERAL PURPOSE GREASE (_ REFER TO CUSTOMER 15 RESPONSIBILITIES "ENGINE'_ SECTION IMPORTANT; DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT 'THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY. CUSTOMER RESPC IBILITIES TRACTOR Always deservesafetyruleswhen performingany maintenance. BLADE MANDREL ASSEMBLY BRAKE OPERATION If tractor requwes more than six (6) feet stopping distance at h_ghspeed in highest gear, then brake must be adjusted. f See "TO ADJUST BRAKE" in the Service and Adjustmen_s section of this manual). TRAILING EDGE FLAT WASHER_ TIRES o o Maintain proper air pressure in al_ tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). HEX BOLT (GRADE 8)* _.eee tires free of gasoline, o11,or insect controJ chemP ca_s which can harm rubber. Avoid stumps, stones, deep ruts. sharp objec[s ether hazards that may cause tire damage, *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD, and FIG. 10 BLADE CARE For best results mower 3lades must be kept snarp. d,ace Dent or damaged blades. BLADE REMOVAL (See Fig, Re- TO SHARPEN The blade can be sharoened with a file or on a grinding wheel Do not attempt to sharpen while on the mower. flat washersecunng slaqe. ms,all new or resharpened _owards deck as shown. Tighten bolt securely (80-85 Ft. Lbs. torque). BLADE BOLT o To check blade balance, you will need a 5/8 diameter steel bolt. pin, era cone ba]ancer. [When using a cone balancer, foIlow the instructions suppliec with balancer). • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or [_'r,oarallel w_tn the ground. tf blade _s balanced, it shoulc remair ir a horizontal position, if either end of the blade moves downward, sharpen the heavy end until the blade is balanced. blade with trailing ec_geup Reassemble hex bolt. lock washer and flat washer in exact order as shown. I._,_PORTANT (See Fig. 11) Care should be taken to _
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