Craftsman 917257562 User Manual TRACTOR Manuals And Guides 1007794L
User Manual: Craftsman 917257562 917257562 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917257562. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
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®
CRnF'/ X
L NUMBER 917,257562
OWNER'S
o Assembny
o Operation
®Customer Responsibilities
Service and Adjustments
, Repair Parts
CAUTION:
Converl:ibie
Read and follow all safety rules and instructions
"
.......................
II IIIIIIIII
i
m
_ "
MANUAL
.
....
before opsrating
,-_
_
",,_'-_ .....
this equipment.
,.........................
-
..........................
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH
!.
GENERAL
OPERATION
•
Read, understand, and fotlowall instructionsin the manual
and on the machine before stading
•
Only altow responsible adults, who are familiar with the
instructions,to operate the machine
•
Clear the area of objects such as rocks, toys, wire, etc,
which couId be picked up and thrown by the blade
•
Be sure the area isclear of other people before mowing Stop
machine if anyone enters the area
.
Never carry passengers_
•
Do not mow in reverse unless absolutely necessary Always
look down and behind before and white backing
•
Be aware of the mower discharge directionand do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place
•
Slow down before turning
• , Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting
•
Turn off blades when not mowing
•
Stop engine before removing grass catcher or unclogging
chute
°
Mow only in daytight or good artificial light
•
Do not operate the machine while under the influence of
alcohol or drugs
•
Watch for trafficwhen operating near or crossing roadways
•
Use extra care when reading or unloading the machine into
a trailer or truck.
I1.
SLOPE OPERATION
Slopes are a major factor related to Ioss-ol-contro_ and tipover
accidents which can result in severe injury or death° All slopes
require extra caution If you cannot back up the slope or if you fee
uneasy on it, do not mow it
DO:
•
Mow up and down slopes, not across
•
Remove obstacles such as rocks, tree limbs, etc
°
Watch for hotes, ruts, or bumps. Uneven terrain could
overturn the machine Tafl grass can hide obstacles
•
Use slow speed Choose a tow gear so that you wilt not have
to stop or shift while on the slope
•
Follow the manufacturer's recommendations for wheet
weights or counterweights to improve stability.
.
Use extra care with grass catchers or other attachments
These can change the stability of the machine
•
Keep all movement on the stopes slow and gradual Do not
make sudden changes in speed or direction
,
Avoid starting or stopping on a slope, ff tires lose traction,
disengage the blades and proceed slowly straight down the
slope
DO NOT"
=
•
°
•
•
Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible
Do not mow near drop-oils, ditches, or embankments The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in
Do not mow on wet grass. Reduced traction could cause
sliding
Do not try to stabilize the machine by putting your fool on the
ground
Do not use grass catcher on steep slopes
lU. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children Chitdren are often attracted to the machine
and the mowing activity. Never assume that children will remain
where you last saw them
°
.
°
•
•
,
Keep children out of the mowing area and under the watchful
care of another responsible adult
Be alert and turn machine off if children enter the area
Before and when backing, look behind and down for small
children
Never carry children They may fall off and be seriously
injured or interfere with safe machine operation
Never allow children to operate Ihe machine
Use extra care when approaching blind corners, shrubs,
trees, ot other objects that may obscure vision
IV. SERVICE
o
•
•
°
°
o
•
°
•
•
Use extra care inhandling gasoline and other fuels They are
flammable and vapors are explosive
Use only an approved container
Never remove gas cap or add fuel with lhe engine
running Allow engine to cool before refueling Do not
smoke
Never refuel the machine indoors
Never store the machine or fuel container inside where
there is an open flame, such as a water heater
Never run a machine inside a closed area.
Keep nuts and botts, especially blade attachment bolts, tight
and keep equipment in good condition
Never tamper with safety devices
Check their proper
operation regularly
Keep machine free of grass, Ieaves, or other debris build-up
Clean oil or fuel spillage Allow machine to cool before
storing
Stop and inspect the equipment if you strike an object
Repair, if necessary, before restarting
Never make adjustments or repairs with the engine running
Grass catcher components are subject to wear, damage,and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer s recommended parts, when necessary
Mower blades are sharp and can cut Wrap the blade(s) or
wear gloves, and use extra caution when servicing them
Check brake operation frequently Adjust and service as
required
ii ii illlll illl
ill
jl,
,
Look for this symbol to point out important safety precautions.
It means
CAUTION!!!
BECOME ALERTH! YOUR
SAFETY IS INVOLVED.
CAUTION:
Always disconnect
spark
plug who and place wire where it cannot
contact spark plug in order to prevent
accidental
starting when setting up,
transporting,
adjusting
or making
repairs.
IA
l
j
PRODUCT
CONGRATULATIONS
on your purchase of a Sears
Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service CentedDepartment, We have competent, welltrained technicians and the proper tools to service or repair
this uniL
Please read and retain this manual° The instructions will
enable you to assemble and maintain your tractor properly°
Always observe the "SAFETY RULES"°
MODEL
'4UMBER
917,257562
SPECIFICATIONS
HORSEPOWER:
18,0
GASOLINE CAPACITY
AND TYPE:
3,5 GALLONS
UNLEADED REGULAR
OIL TYPE (API-SF!SG):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY:
3_0 PINTS
SPARK PLUG:
(GAP: .030")
CHAMPION RJ-19LM
STD361458
VALVE CLEARANCE:
INTAKE:
.004" - .006"
EXHAUST: ,.007'__..009"
GROUND SPEED (MPH):
FORWARD:
1st
2rid
3rd
4th
5th
REVERSE:
SERIAL
NUMBER
DATE OF PURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE..
MAINTENANCE
FRONT:
REAR:
14 PSI
10 PSI
CHARGING SYSTEM:
3 AMPS BATTERY
5 AMPS HEADLIGHTS
BLADE BOLT TORQUE:
30-35 FT. LBS
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered land unless the engine s exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any),, If a spark arrester is used, it should be maintained
in effective working order by the operator..
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section ofthis manual).
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules,
Follow a regular schedule in maintaining, caring for and using
your tractor.
Follow the instructions under "Customer Responsibilities"
and "Storage" sections of this owner's manual
•
TIRE PRESSURE:
AGREEMENT
A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details.,
•
=
077
1..46
341
4.34
5.57
1.07
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the
instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
°
•
•
•
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts..
Tire replacement or repaircaused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improperstorage or accident or the failure to maintain the
equipment according to the instructionscontained in the owner's manual.
Riding equipment used for commercial or rental purposes.
LIMITED
90 DAY WARRANTY
ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the batter] will not hold a charge, Sears will replace the battery at no charge.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state
SEARS, ROEBUCK
AND CO., D/817 WA, HOFFMAN
3
ESTATES,
ILLINOIS
60179
TABLE OF CONTENTS
SAFETY RULES ........................................................... 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-18
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................. 7_10
OPERATION ....................................................... L. 11-14
MAINTENANCE
SCHEDULE .....................................
15
SERVICE AND ADJUSTMENTS
...........................
19-24
STORAGE ...................................................................
25
TROUBLESHOOTING
...........................................
26-27
REPAIR PARTS - TRACTOR ........ _....................... 30-47
REPAIR PARTS - ENGINE ................... ,................ 48-53
PARTS ORDERING/SERVICE
............... BACK COVER
INDEX
E
A
Electrical:
Accessories .......................................................
5
Interlocks and Relays .........................
23
Adjustments:
Schematic ..........................................
29
Brake........................................................
21
Wiring Diagram ..................................
30
Carburetor. ..............................................
24
Mower
Engine:
Front-To-Back ............................20
Air Filter...............................................
18
Side-To-Side ...................................
20
Air Screen .........................................
18
Throttle Control Cable ....................23
Cooling Fins, Engine ..................... 18
Oil Change ............................................
17
Air Filter, Engine ........................................
17-18
Oil
Level
..........................................
13,17
Air Screen, Engine .....................................
18
Oil Type ...............................
i...............17
Assembly ......................................................
7-10
Preparation .........................................
13
Repair Parts ............................. 30-47
B
Starting ...............................................
14
Storage .............................................
25
Battery:
Chargin9 ..............................................
8
F
Cleaning ................................................
17
Installation .................................................
9
Filter:
Levels ..................................................
8,16
Air Filter .........................................
17-18
Preparation ...................................... 8
Fuel ..............................................17-18
Starting with Weak Battery .............22
Fuel:
Storage .................................................
25
Type ................................................ 13
Terminals .......................................................
17
Storage .............................................
25
Belt:
Fuse ............................................................
23
Motion Drive
Removal/Replacement ............21
H
Mower Blade(s)
Hood
Removal/Installation
........................
23
Removal/Replacement ...............
21
Blade:
L
Sharpening ..........................................
16
Replacement ..........................................
t6
Leveling Mower Deck ................................
20
Brake Adjustment ......................................
21
Lubrication:
Chart ......................................................
15
C
Carburetor Adjustment ...................... 24
Controls, Tractor .....................................11
Customer Responsibilities ...............15-18
Engine:
Air Filter.........................................
17-18
Air Screen, Engine ........................
18
Cooling Fins, Engine .....................
18
Engine Oil ........................................
17
Fuel Filter ...........................................
18
Spark Plug(s) ................................
18
Tractor:
Battery ...............................................
17
Blade ....................................
_.............16
Lubrication Chart ..........................
15
Maintenance Schedule ............ 15
Tire Care ............
'_....................8,I6,22
Transaxte ......................................
t7
Cutting Height, Mower ...........................12
M
Operation .................................................
11-14
Operating Mower. .......................................
13
Options:
Accessories ...........................................
5
Spark Arrestor. ...............................
3,40
P
Parking Brake ...........................................
12
Parts Bag .....................................................
6
Paris, Replacement/Repair ...............30-47
Product Specifications ...........................
:......3
R
Repair Parts .......................................30-47
S
Safety Rules .......................................................
2
Seat .................................................................
8
Service and Adjustments .....................
19-24
Carburetor ..........................................
24
Fuse ........................................................
23
Hood Removal/Installation ...............
23
Motion Drive Belt
Removal/Replacement ............ 21
Mower Belt(s)
Removal/Replacement ..............21
Mower Adjustment
Front-to-Back .............................20
Side-to-Side ..................................
20
Mower Removal ................................
19
Tire Care .........................................
8;t6,22
Slope Guide Sheet .......................................
55
Spark Plug(s) ...........................................18
Specifications ...................._.............................
3
Starting the Engine ...........................13-14
Steering Wheel ............................................
7,22
Stopping the Tractor _...............................12
Storage ..............................................................
25
Maintenance Schedule ..........................16
Mower:
Adjustment, Front-to-Back ...............
20
Adjustment, Side-to-Side ....................
20
Blade Sharpening ..........................
_. 16
Blade Replacement ...........................
16
Cutting Height .....................................
12
T
installation ...........................................
19
Throttle Control Cable Adjustment .......23
Operation ...............................................
13
Tires ...............................................................
8,16,22
Removal ........
:........................................
19
Trouble Shooting Chart ....................26-27
Mowing Tips ..........................................................
14
Transaxle .........................................................
17
Muffler ........._...............................................18
Spark Arrester. ................................
3,40
W
O
Oil:
Cold Weather Conditions ..........13,17
Engine ..........................................
13,17
Storage ....:......................................
i............
25
4
Warranty ...............................................................
3
Wiring Diagram .............................................
29
Wiring Schematic ...........................................
30
ACCESSORIES
:
AND ATTACHMENTS
.........................
i i,i ,ll,l,lll,
iiqlJJ
ii
ii
These accessories and attachments were available through most Sears retail outlets and service centers when the tractorwas purchased,
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE
SPARK PLUG
4
MAINTENANCE
GASCAN
ENGINEOIL
FUEL STABILIZER
BLADES
BELTS
PERFORMANCE
Sears offersa wide variety of attachments that fit yourtractor.. Many of these are listed belowwith brief explanations of how they can help
you.. This listwas current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longerbe available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn.. Tapered 2o54nch steel spikes mounted on 10qnch diameter discs
puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and leaves for a
heatthier, neater looking lawn. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly,
CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots, 36-inch swath. 24
hardened steel coring tips 150 Ib, capacity weight tray..
EASY OIL DRAIN VALVE makes oil changes easier, faster..
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow2 or3 pull-behindattachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain For mowerdecks not so
equipped,
MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves tolawn surface foreasy pickup_Twenty spring tine
teeth° Usefultopreparebare areasforseeding. Available forfront
or rear mounting.
HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper.. Mounts behind tractor.
MULCHING KIT, once installed, lets you mulch, discharge or bag
clippings (bagger optional) without changing blades, For models
not equipped as 3-m-1 Convertible mowers.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber_
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameterwater-tight drum holds upto3901bs, of weight. Rounded
edges prevent harm to turf Adjustable scraper automatically
cleans drum
SNOWTHROWER has 40qnch swath° Drum4ype auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet, Lift controlled at
tractor seat, (Use with chains and wheel weights and/or rear
drawbar weight..)
SPRAYERS use 12-volt DC electdc motor that connects to the
tractor battenj or other 12ovolt source. Includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fedilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand_
SWEEPERS {el you collect grass clippings and leaves..
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch.
Fits any lawn, yard or garden tractor. Simply hook up to the tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hitling,,oWithout tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding tract=on.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry.. Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top.
VACS for powerful collection of heavy grass clippings and leaves..
Optional wand attachment to pick up debris in hard-to-reach
places VACtCHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 Ib. weight
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials
SNOW BLADE for snow removal only. 14-inch high, 42qnch wide
blade clears 38-inc_hpath when angled leftor right° Raises, lowers
with side lever., Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights andtor rear drawbar
weight.)
5
i,
i i
i
ii
............................................
CONTENTS
ulluJl
.............
,..............................
OF HARDWARE PACK
iiiiiiiiiiinll
Parts Bag contents shown full size
..................
Parts packed separately in carton
Metal
(2)
Sheet
Screws
O
iiii
Batten]acid
Seat
,_
_
Plate
SteeringWheel
Battery
cknut 3/8-24
(t) Large Flat Washer
Steedng
Boot
Owner's Manual
(1) Shoulder Bolt 5/16_18
(1) Hex Bolt 1/2-13 x 1
Parts bag contents not shown full size
/"-"'_
(2) Shoulder
Bolts
(1) Lock Washer
(1) Washer
1/2
17/32 x 1-3/16 x 12 Gauge
#10 x 5/8
(2) Lock Washers
) Washers
#t0
j'-
3/8
(_"_"))
x Z18x14 Gauge
\
LJ/',/(2)
Gauge _
(2) CenterWheels
"_'_V_./lock Nuts
(2) Latch Hook(_.__.__L____
Assemblys _
_'_
(2) Screws
(2) Washers
Steering
'
_
,
,
(2)WjngoNuts
(2) Battery Carriage Bolts 1/4-20 x 7-1/2
(2) Keys
3/16 x3/4 x 16 Gauge
Steering Wheel
Insert
Terminal
Guard
(2) Hex Bolts
1/4-20 x aN
(2) Hex Nuts
(2) Washers
9/32 x 5/8 x 16 Gauge
1/4-20
Steering
Wheel
Adapter
_/_
(2) Lock Washers
1/4
15 ° Slope Sheet
,
6
,,,, ,,,
I
:
:
I
Battery Caps
and instructions
ASSEMBLY
.....................
................
i,
Your new tractor has been assembled at the factory with exceptionof those parts left unassembledfor shippingpurposes°
To ensure safe and proper operationof yourtractor, all parts and hardware you assemble must be tightened securely_ Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socketwrench set will make assembfy easier.. Standard
wrench sizes are listed.
(1) 5/16" wrench
(1) 9/t6" wrench
(2) 7/16" wrenches
(t) Phillips screwdriver
(1) 1/2" wrench
Utility knife
(1) 3/4" wrench
Tire pressu_'egauge
(1) 3/4" socket with drive ratchet
When right and teft hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR
TON
UNPACK
CARTON
STEERING SHAFT
°
Remove all accessible loose parts and parts cartons
from carton (See page 6),.
=
Cut, from top to bottom, along lines on air four corners
of carton, and lay panels flat..
Check for any additional loose parts or cartons and
remove.
=
BEFORE ROLLINGTRACTOR
ATTACH STEERING
•
Raise steering shaft forward until screw holes in dash
line up with steering bushing. Install two (2) sheet
metal screws and tighten securely°
o
.
Position steering boot over steering shall
Place tabs of steering boot over tab slots in dash and
push down to secure,
Slide steering wheel adapter onto upper steering shaft,
°
o
°
.._/,"
"_,
SLOT
FIG. I
WHEEL (See Fig. 1)
Slide the steering bushing over the steering shaft
o
(SHIPPING
POSITION)
,:::
OFF SKID
,
°
STEERING SHAFT
(ASSEMBLY
POSITION)
FROM CAR-
TO ROLL
°
.
•
•
•
Position front wheels of the tractor so they are pointing
straight forward,,
Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
Assemble large flat washer and 3/8-24 locknut and
tighten securely.
Snap steering wheel insert, into center of steering
wheel.
=
Remove protective plastic from tractor hood and grill
IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID
7
TRACTOR
OFF SKID (See
Fig. 7)
Raise attachment lift lever to its highest position
Retease parking brake by depressing clutch/brake
pedal
Place gearshift lever in neutral (N) position.
Roll tractor backwards off skid.
Remove banding holding discharge guard up against
tractor_
ASSEMBLY
i
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II,I II
I
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY
......
i
= i i ii i
N,ui N
INSTALL SEAT (See Fig. 3)
Adjust seat before tighteningadjustment bolt.
(See Fig. 2)
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,
CAUTION: Wear eye and face shield.
Wash hands or clothing immediately if
accidentally in contact with battery acid°
Do not smoke. Fumes from charged
battery acid are explosive.
Read the instructions included with the
battery vent caps. Always wear gloves,
clothing and goggles to protect your
hands, skin and eyes.
,
°
Remove cardboard packing on seat pan.
Place seat on seat pan and assemble shoulder bolt.
•
Assemble adjustment bolt, lockwasher and flat washer
loosely. Do not tighten_
,.
,,:,.,,
•
•
•
Tighten shoulder bolt securely,.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
•
Get off seat without moving its adjusted position.
•
Raise seat and tighten adjustment bolt securely,.
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the
battery with an automotive charger will extend its lifeo
•
•
See instructions packed with vent caps in parts bag.
Fill battery with acid. Fill each cell until it reaches the
bottom of the vent wells,, Do not overfill.
•
Allow battery to stand and settle for at least thirty
minutes. After standing, check the battery celt acid
level If below the vent wells, add more acid until the
correct level is reached.
While battery is standing (after adding acid) and later, while
battery is being charged, continue with assembly of tractor.
IMPORTANT:
TO MAXIMIZE
THE LIFE OF YOUR
BATTERY, IT IS NECESSARY THAT THE BATTERY BE
CHARGED
BEFORE
USE. FAILURE
TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY
LIFE
°
Charge battery at a rate of 6 amperes for 1 hour_ Use
a 12 volt battery charger. Observe all safety precautions required for battery charging.
,
Check the acid tevet after the battery is charged, If the
acid has fallen below the correct level, add distilled or
iron free water.
-
Install the vent caps to cover' the vent wells,. Wash the
top of the battery with water to remove any acid, then
wipe dry,
•
Check battery case for leakage to make sure that no
damage has occurred in handling,
•
Dispose of excess battery acid. Neutralize acid for
disposal by adding it to two gallons of water in a five
gallon plastic container, Stir with a wooden or plastic
paddle while adding baking soda until the addition of
more soda causes no more foaming,
Follow instructionson how to ir_tall battery_
•-
CUT AWAY
VIEW
_
FIG. 3
CHECK
The tires on your tractorwere ove rinflatedat the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
•
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICAT!ONS" on page 3 of this manual.
CHECK
DECK
LEVELNESS
For best cutting results, mower housing should be properly
leveled,, See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual,
CHECK
BELTS
FOR PROPER
POSITION
OF ALL
See the figures that are shown ior replacing motion and
mower blade drive belts in the _ervice and Adjustments
section of this manual Verify _at the belts a_e route'd_°
correctly,
-.
_... VENT CAP
.....
TIRE PRESSURE
VENT WELL
CHECK
BATTERY
CELL
ACID LEVEL
BRAKE
SYSTEM
After you ieam how to operate your tractor, check to see
that the brake is properly adjusted See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual,
FIG. 2
8
ASSEMBLY
•
.......
i
INSTALL BATTERY
, ,i
......................
i i
H,,,ll i
i
(See Figs. 4A and 4B)
CAUTION: Do not short battery terminals. Before installing battery, remove
metal bracelets, wristwatch bands,
rings, etc.
HEX BOLT
LOCK
WASHER
Positive terminal must be connected
first to prevent sparking from accidental grounding.
FLAT WASHER
=
o
=
TUBE
FIG. 4A
NOTE: For ease of battery installation, the heat shield
between engine and battery compartment may be removed° Before removing heat shield, note position and
routing of all cables and wires_ If you remove the shield, be
sure it is reassembled properly after installing battery_
•
(NEGATIVE)
BLACK CABLE
WING NUTS
"*_...... ,_
TERMINAL
GUARD
Lift hood to raised position°
Be sure battery drain tube has not come looseand is
securely attached to drain in battery tray.
Lower battery intobattery tray with terminals to front of
tractor.
TERMINAL
ACCESS
DOORS
First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lockwasher and hex
nut as shown Tighten securely°
Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, fiat washer, lock
washer and hex nut. Tighten securely°
BATTERY
TRAY
•
Slide the two battery bolts through the terminal guard
and start the wing nuts onto the threads°
°
Position terminal guard over battery as shown, lower
battery bolts into key holes and slide square shafts of
battery bolts into slots of key holeso
CAPS
KEY HOLE
FIG. 4B
ASSEMBLE GAUGE
DECK (See Fig. 5)
Tighten wing nuts by hand making sure battery bolts
remain in slots of the key holes in the battery support..
°
Be sure terminal access doors are closed,
Use terminal access doors for:
Inspection for secure connections (to tighten hardware),
°
,
Inspectionfor corrosion°
Testing battery..
•
Jumping (if required).
•
Periodic charging.
TO MOWER
Assemble gauge wheels with tractor on a flat level surface°
•
=
WHEELS
=
°
Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT in the Operation
section of this manual)°
With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground.. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer and 3/8-16 locknut and
tighten securely.
°
Repeat for opposite side installing gauge wheel in
same adjustment hole.
GAUGEWHEEL
MOUNTING
BRACKET
BOLT
FIG. 5
9
iilllllll
illllll
i
i
inlnlln ir
HI ,
i
i
.............
ASSEMBLY
INSTALL
MULCHER
PLATE
DEFLECTOR
SHIELD
(See Figs. 6A & 6B)
•
Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown°
NOTE: Pro-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointingdown.
,
Tighten hardware securely.
•
°
°
•
Raise and hold deflector shield in uprightposition.
Place front of mulcher plate over front of mower deck
opening and slide into place, as shown_
Hook front latch into hole on front of mower deck.
Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove discharge
guard
attachingRaise
mulcher
guard when
from mower.
and plate
hold
and allow it to rest on plate while in
operation.
_lb
...........................................
,,,,,,,,,
,
LATCH
HOOKS
!
FIG. 6B
TO CONVERT TO BAGGING OR
DISCHARGING
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SA TISFACT!ON FROM
THIS QUALITY PRODUCT
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for' discharging or installation of
optional grass catcher accessory,
WELD
FROM
PLEASE REVIEW THE FOLLOWING CHECKI_IST:
HOOK POINTS
DOWN
NUT
THE
,/
,/
All assembly instructionshave been completed.
No remaining looseparts in carton.
,/'
Battery is properly prepared and charged. (Minimum
1 hour at 6 amps)o
LOCK
#" Seat is adjusted comfortably and tightened securely,
WELD_
NUT
"_-_
WASHER
v"
Q
All tires are properly infia'ted. (For shipping purposes,
the tires were overinflated at the factory).,
,/'
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).,
#" Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are still secure
and wires are propedy clamped.
LATCH
HOOK
HOOK
LOCK
WASHER
WASHER
WELD
NUT
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
MULCHER
PLATE
FIG. 6A
,I
Engine oil is at proper level
,!
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
J
Become familiar with all controls - their location and
function.. Operate them before you start the engine.,
Be sure brake system is in safe operating condition.
,!
10
OPERATUON
KNOW
YOUR
TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments° Save
this manual for future reference,.
ATTACHMENT CLUTCH LEVER
\
_ _ .....
IGNITION SWITCH
LIFT LEVER
PLUNGER
-_
CHOKE
\
LIGHT SWITCH
ATTACHMENT
LIFT LEVER
CLUTCH/BRAKE
PEDAL
THROTTLE
CONTROL
PARKING
BRAKE LEVER
HEIGHT
ADJUSTMENT
KNOB
GEARSHIFT
LEVER
FIG, 7
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position°
ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to your tractor°
PARKING BRAKE LEVER: Locks Clutch/Brake Pedal into
the brake position°
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
THROTTLE CONTROL: Used for starting and controlling
engine speed.
CHOKE CONTROL" Used for starting a cold engine,
CLUTCH/BRAKE PEDAL: Used for clutchingand braking
the tractor and starting the engine°
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower
cutting height°
IGNITION SWITCH: Used for starting and stopping the
engine,
LIGHT SWITCH: Turns the headlights on and off.
11
OPERATION
ill ill ill
J
The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while
operating your tractor or performing any adjustments or repairs. We recommend a
wide vision safety mask for over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
TO SET PARKING
The direction and speed of movement is controlled by the
gearshift lever'_
° Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position_
°
Move gearshift lever to desired position.
•
Slowly retease clutch/brake pedal to start movemenL
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE,
BRAKE
(See Fig. 8)
•
Depress clutch/brake pedal intofull "BRAKE" position
and holdo
°
Place parkingbrake lever in"ENGAGED" positionand
release pressure from clutch/brake pedal Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold vehicle secure_
STOPPING (See Fig. 8)
MOWER BLADES °
GROUND
°
ATTACHMENTCLUTCHLEVER
"ENGAGED"POSITION
Move attachment clutch lever to "DISENGAGED" position.
Depress clutch/brake pedal intofull "BRAKE" position,,
Move gearshift lever to neutral (N) position.
ENGINE •
IGNITION KEY
CHOKE
CONTROL
DRIVE-
POSITION
THRO'fTLE
CONTROL
Move throttle control to slow (-J=b)position°
PARKING BRAKE
"ENGAGED"
POSITION
NOTE: Failure to move throttle control to stow (._)
position and allowing engine to idle before stopping may
cause engine to "backfire",.
.
Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use,.
°
Never use choke to stop engine°
"BRAKE"
POSITION
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
CLUTCH/BRAKE
PEDAL"DRIVE"
POSITION
....
r
,,, ,,,,,,,,llI,H
TO USE THROTTLE
I
CONTROL
The cuttingheight is controlledby turningthe height adjustment knob in desired direction.
° Turn knob clockwise ((-_) to raise cutting heighL
o Turn knob counterclockwise (P-'_)to lower cutting
height.
II,,llIHHI
(See Fig. 8)
(See Fig. 8)
Use choke control whenever you are starting a cold engine,
Do not use to start a warm engine.
°
"DISENGAGED"
POSITION
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
Always operate engine at full throttle.
•
Operating engine at less than full throttle reduces the
battery charging rate°
•
Full throttle offers the best bagging and mower performance.,
TO USE CHOKE CONTROL
HEIGHT
ADJUSTMENT
FIG. 8
CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty
grass catcher, etc.
ill ill
GEARSHIFT
LEVER
To engage choke control, pull knob ouL Slowly push
knob in to disengage.
12
The cuttingheight range iS.approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running_These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
o The average lawn should be cutto approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, rnow often and after moderate growth_
° For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
OPEBAT ON
TO OPERATE
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movemenL
MOWER (See Fig. 9)
Your tractor isequipped with an operator presence sensing
switch,. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged wil!
shut off the engine.
o
-
Select desired height of cut°
Lower mower with attachment lift control.
o
Start mower blades by engaging attachment clutch
control.
=
TO STOP MOWER BLADES - disengage attachment
clutch control
To restart movement, slowly release parking brake and
clutch/brake pedal
°
Make all turns slowly..
TO TRANSPORT
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the discharge guard in place.
ATTACHMENT
CLUTCH LEVER
"DISENGAGED"
POSITION "\
\.
°
•
Raise attachment lift to highest position with attachment lift control
=
When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position,.
Do not push or tow tractor at more than five (5) MPH.
o
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor_ Use an appropriate means of tying
hood to tractor (rope, cord, etc.)..
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
/
/
LIFT LEVER
/
"HIGHEST"
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 15)
=
F.__
t' (
/
\_-"_,.J/_/'
POSITION
_/
:i_
. LOWEST
.
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground,.
=
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.
°
For cold weather operation you should change oil for
easier starting (See 'O1L VISCOSITY CHART" in the
Customer Responsibilities section of this manual)..
.
To change engine oi1,see the Customer Responsibilities section in this manual,
).:
ADD GASOLINE
•
Fill fue! tank.
Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life)..
IMPORTANT:
WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
FIG. 9
TO OPERATE
I
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage,. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instructions for additional information,. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
ON HILLS
hills with slopes greater than 15° and
CAUTION: Do not drive up or down
do not drive across any slope
I
It
Choose the slowest speed before starting up or down
hills,
o
Avoid stopping or changing speed on hills.
t
If slowing is necessary, move throttle control lever to
slower position.
o
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake°
, ,,,,,,,,,,,,,,,
i
i,,,
,,,,,,,,,r,,,,,
I,
filler neck. Do not overfill. Wipe off any
CAUTION:
bottom
of gas
tank
spilled oil orFill
fuel.to Do
not store,
spill
or
use gasoline near an open flame.
13
i ii
i.i.iiH
,i,,
..............
i
iii
i
HI,L
OPERATION
TO START ENGINE
•
(See Fig. 8)
When starting engine for the first timeor if engine has run
out of fuel, itwill take extra cranking timeto move fuel from
the tank to the engine°
•
.
•
Depress clutch/brake pedal and set parking brake.
Place gearshift lever in neutral (N) position.
Move attachment clutch to "DISENGAGED" position,
•
Pull choke control out to choke (l\J) position for cold
engine start. For-warm engine start do not use choke
control..
•
Move throttle control to midway between fast (,re) and
slow (.tl!) positions..
Insert key into ignition and turn key c!ockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute. If engine does not start after
several attempts, move throttle control to fast (,_)
position, wait a few minutes and try again_
•
.
•
When engine starts, slowly push choke control in.
Move throttle control to fast (._) position.
°
Allow engine to warm up for a few minutes before
engaging drive or attachments_
f
MULCHING
Tire chains cannot be used when the mower housing
is attached to tractor.
•
Mower should be properly leveled for best mowing
performance_ See'q'O LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual,
The left hand side of mower should be used for' trimming,
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting,
•
•
•
•
•
•
MOWING TIPS
IMPORTANT:
FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH CLEAN AFTER EACH USE.
•
The special mulching blade will recut the grass clippings many times and reduce them in size so that as
they fall onto the lawn they wilt disperse into the grass
and not be noticed° Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your•highest engine (blade) speed
as this will provide the best recutting action of the
blades.
•
Avoid cutting your lawn when it iswet° Wet grass tends
to form clumps and interferes with the mulching action_
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
°
For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 11)_ For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
TIPS
•
...............qll
FIG. 10
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.
MOWING
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used_
MAX 1/3
When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etco After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig_ 10 ).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings., Make first cut relatively high; the second to the
desired heighL
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing_
Atways operate engine at full throttfe when mowing to
assure better mowing performance and proper discharge of material Regulate ground speed by selecting a tow enough gear to give the mower cutting
performance as welt as the quality of cut desired_
llh
FIG. 11
.
°
14
Certain types of grass and grass conditions may require that an area be mulched a second time to
completely hide the clippings. When doing a second
cut, mow across or perpendicular to the first cut path=
Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week, This witl help prevent matting and graining
of the lawn.
CUSTOMER
MAINTENANCE
RESPONSIBILItTItES
SCHEDULE
/__,,"f
F'LL 'N DATES
AS YOU COMPLETE
........
/_._..,__"
/_"_
REGULARSERVICE
_j_,_._,_'_O_S"
./'_"
Check Brake Operation
_w/F,_f
_'
:_
[
SERVICE. D ATES
........................
[ i --i ii
Check Tire Pressure
T
Che'ckfor
=a
SharpenlReplace
Loose Fasteners
6##
1_7=
Mower Blades
"'Lubrication Chart
....................
.........
"
"
'
"6_
Check Battery LeveltRecharge
i_
E
G
I
........
i
V #
L##
._
_
_#1
,,,
Adjusi'"Blade Belt(s) Tension
Ks
Adjust Motion Drive Belt(s) Tension
Ks
Chec, k Engine OilLevel
: _
Clean Air Filter
Clean Air Screen
___
Inspect MuffiertSpark
_ ..............
I_e
Clean Battery and Terminals
Check Transaxle cooling
N
,_
6#44 '
:
.....
"
- ...............
-$11....
:6#12
_
V _'
Arrester
.....
.............
Replace Oil Fitter (If equipped)
Clean Engine Cooling Fins
t
Iv' ................
Replace Air Filter Paper Car_ridge
f
Rep,oco
Fuo,"F,,to,
...........
- Change more often when operating under a heavy load or in highambient temperatures
2 - Service more often when operating indirty or dusty condiltons
3 - I!equipped with oil filter, change oil oval3' 50 hours
4 _ Replace blades more often when mowing in sandy soft,
GENERAL
5 _If equippedwIIhadjustablesystem
6 -Not requiredifequippedwithmaintenance-freebatte_,
7 -Tightenfrontaxlepivotbottto 35 ftqbs maximum
Donotoverlighten
LUBRICATION
RECOMMENDATIONS
- .....
CHART
®
The warranty on this tractor does not cover itemsthat have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual
®
®
FRONT
BEARING ZERK
FRONT WHEEL (_)
BEARING ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor°
®
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season,,
®
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE
EACH
CLUTCH
PIVOT(S)
USE
•
Check engine oil level,,
°
•
•
Check brake operation,
Checktire pressure.
Check for loose fasteners.,
(_) SAE 30 OR t0W30 MOTOR OIL
® GENERAL PURPOSE GREASE
® REFER TO CUSTOMER RESPONSIBILITIES
"ENGINE"
SECTION
IMPORTANT:
DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS LUBRICANTS WiLL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE UFE OF THE SELF-LUBRICATING
BEARINGS.
IF YOU
FEEL THEY MUST BE LUBRICATED,
USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
'15
CUSTOMER
RESPONSIBILITIES
TRACTOR
TO SHARPEN
Always observe safety rules when performing any maintenanceo
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
= The blade can be sharpened with a file or on a grinding
wheel., Do not attempt to sharpen while on the mowen
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at highspeed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjustments section of this rnanual)o
*
BLADE (See Fig. 13)
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
batancer, follow the instructions supplied with balancer).
TIRES
•
•
Maintain proper airpressure in all tires (See "PRODUCT SPECiFICATiONS on page 3 of this manual).
,
Keep tires free of gasoline, oil, or insect controlchemicals which can harm rubber.
-
Avoid stumps, stories, deep ruts, sharp objects and
other hazards that may cause tire damage_
BLADE
Slide blade on to an unthreaded portionof the steel bolt
or' pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.,
NOTE: Do not use a nailfor balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CARE
'/
/
i
//
For best results mower blades must be kept sharp. Replace bent or damaged blades..
BLADE
REMOVAL
(See Fig. 12)
•
Raise mower to highest position to allow access to
blades.,
•
Remove hex bolt, lock washer and flat washer secu ring
bladeo
-
Install new or resharpened blade with trailing edge up
towards deck as shown.
°
Reassemble hex bolt, lock washer and fiat washer in
exact order' as shown.
OR PIN
FIG; 13
BATTERY (See Fig, 14)
Your tractor has a battery charging system which is sufficient for' normal use, However, pedodic charging of the
battery with an automotive charger will extend its life.
•
Tighten bolt securely (30-35 Ft. Lbs. torque),
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATEDo
NOTE: We do not recommend sharpening blade- but if you
do, be sure the blade is balanced.
MANDREL
ASSEMBLY
FLAT WASHER
BLADE
LOCK WASHER
/
*A GRADE 8 HEAT TREATED
BY SIX LINES ON THE BOLT
BOLT CAN
HEAD°
Acid solution level in each batten./cell should be even
with bottoms of vent wells° Add onlydistilled or iron free
water if necessary+ Do not overfill.
•
Keep battery and terminals clean+
•
Keep battery bolts tight,
•
•
Keep vent caps tight and small vent holes in caps open.
Recharge at 6 amperes for 1 hour.
AWAY
TRAILING EDGE
HEX BOLT
(GRADE8) °
•
VENTOAP
BE IDENTIFIED
FIG. 12
FIG. 14
16
CUSTOMER
RESPONSIBILITUES
............................
TO CLEAN BATTERY AND TERMINALS
°
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power,
o Remove terminal guard,
Disconnect BLACK battery cable first then RED
battery"cable and remove battery from tractor.,
o Wash battery with solution of four tablespoons of
baking soda to one gallon of water, Be careful not to
get the soda solution into the cells.
° Rinse the battery with plain water and dry,
° Clean terminals and battery cable ends with wire
brush until bright..
•
Coat terminals with grease or petroleum jelly.
•
Reinstall battery (See "INSTALL BATTERY" in the
Assembly section of this manual).
°
o
r,
n ill ,in
After oil has drained completely, replace oil drain plug
and tighten securely.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill For approximate capacity see
"PRODUCT SPECIFICATIONS on page 3 of this
manual
Use gauge on oil fill dipstick for checking level. Be sure
dipstick cap istightened securely for accu rate reading.
Keep oil at "FULL" line on dipstick,
OIL
DRAIN
AIR SCREEN
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary, The belts are not
adjustable., Replace belts if they begin to slip from wear,,
TRANSAXLE
ENGINE OiL
DIPSTICK AND
COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling,
FIG. 15
ENGINE
LUBRICATION
CLEAN AIR SCREEN (See Fig, 15)
Only use high quality detergent oil rated with API service
classification SF or SG Select the oil's SAE viscosity
grade according to your expected operating temperature,
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating, Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers°
SAE VISCOSITY
GRADES
AIR FILTER (See Fig. 16)
OF
-20 °
°c -3o'
0_
*_o"
30"
.loo
32"
0'
40 ¢
60"
;0°
80 °
_o"
Your engine witl not run properly using a dirty air filter.
Clean the foam pre-cleaner element after every 25 hours of
operation or every season° Service paper cartridge every
100 hours or every season, whichever occurs first,
'_00'
3'o.
TEMPERATURE RANGE ANTICIPATED 8EFORE NEXT OtL CHANGE
4o"
.....
,,,
Service air cleaner more often under dusty conditions.
NOTE; Although multi-viscosity oils (5W30, 10W30 etc.,)
improve starting in cold weather, these multFviscosity oils
will result in increased oil consumption when used above
320F. Check your engine oil level more frequently to avoid
possible engine damage from running Iow on oilo
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level,
TO CHANGE ENGINE OIL (See Fig,15)
Determine temperature range expected before oil change.
All oil must meet API service classification SF or SG.
o Be sure tractor is on level surface.
•
Oil will drain more freely when warm,,
•
Catch oil in a suitable container.
°
Remove oil fit! dipstick_ Be careful not to allow dirt to
enter the engine when changing oi!.
•
Remove drain plug,,
o Remove knob(s) and cover_
TO SERVICE PRE-CLEANER
*
Slide foam pre-cleaner off cartridge.
o
Wash it in liquid detergent and water,,
o
o
Squeeze it dry in a clean cloth°
Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil
If very dirty or damaged, replace pre-cleaner.
.
o Reinstall pre-cleaner over cartridge°
o Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
17
o
Remove wing nuts and cartridge plate.
.
Carefully remove cartridge to prevent debris from
entering carburetor.
.
Clean cartridge by tapping gently on flat surface° If very
dirty or damaged, reptace cartndge.
°
Reinstall cartridge plate, wing nuts, precleaner, cover
and secure with knob(s).,
CUSTOMER
RESPONSIBILITIES
MUFFLER
IMPORTANT;
PETROLEUM
SOLVENTS,
SUCH AS
KEROSENE,
ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE.
THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE
DO NOT OIL CARTRIDGE.
DO NOT
USE PRESSURIZED
AIR TO CLEAN
OR DRY
CARTRIDGE.
Inspectand replace corroded muffler and spark arrester(if
equipped)as itcould create a fire hazard and!or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 1O0 hours of use, whichever comes
first. Spark plug type and gap setting is shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual
WING
CARTRIDGE
IN-LINE FUEL FILTER
(See Fig. 18)
The fuel filter should be replaced once each season, if fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
FOAM
PRE-CLEANER
•
With engine cool, remove filter and piug fuel line
sections.
•
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor°
=
Be sure there are no fuel line leaks and clamps are
properly positioned.
°
Immediately wipe up any spilled gasoline.
AIR SCREEN
CARTRIDGE
CLAMP
CLAMP
FIG, 16
ENGINE
COOLING
FINS (See Fig. 17)
Remove any dust, dirt or oil from engine coolingfins to
preventengine damage from overheating°Airguidecovers
must be removed. Remove side panels and hood (See "TO
REMOVE HOOD AND GRILL ASSEMBLY" in the Service
and Adjustments section of this manual),
FUEL
FILTER
FIG. 18
CLEANING
ENGINE
COOLING FINS
Clean engine, battery, seat, finish, etc_ of all foreign
matter_
•
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
•
Protect painted surfaces with automotive type wax_
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water outo Water in engine
can result in a shortened engine life.
--...
AIR GUIDE COVER
(BOTH
*
SIDES)
FIGo17
18
SERVICE AND ADJUSTMENTS
....
..................................
iii rl
ilrll .r,
CAUTION:
=
o
°
=
°
HIi ,11 ii1,1i
_ i_,1
.............
,
ii
i ....................................
BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress
clutch/brake
pedal
fully(N)
and
set parking brake,
Place
gearshift
lever in
neutral
position,
Place attachment clutch in "DISENGAGED" position,
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped,
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug,
HIll ........................
i
j II, HI
i
..........................
i ,_
ii
ii
TRACTOR
CLUTCH LEVER
TO REMOVE
MOWER (See Fig. 19)
CLUTCH ROD
Mowerwillbe easier toremove from the right side oftractor
°
Place attachment clutch in "DISENGAGED" position,,
Move attachment lift leverforward to lower mower to its
lowest position.
°
=
Roll belt off engine pulley°
Disconnect clutch rod from clutch lever by removing
retainer spring.
•
Disconnect anti-sway bar from chassis bracket by
removing retainer spring,
RETAINER
SPRING
ENGINE
PULLEY
SUSPENSION
ARMS
=
Disconnect suspension arms from rear deck brackets
by removing retainer springs.,
•
Disconnect front links from deck by removing retainer
springs.
•
Raise lift lever to raise suspension arms. Slide mower
out from under tractor,,
IMPORTANT:
IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R,H, AND L.H. SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR°
RETAINER
SPRINGS
(BOTH SIDES)
TO INSTALL MOWER (See Fig. 19)
•
°
Raise attachment lift lever to its highest position.
Slide mower undertractorwith discharge guard to right
side of tractor.
o
=
Lower lift lever to its lowest position.
Install mower in reverse order of removal instructions°
FIG, 19
19
RETAINER
SPRINGS
(BOTH SIDES)
--
_
SERVICE
illllllljlllll,llllllll,llllJllill
i
AND ADJUSTMENTS
......................
TO LEVEL
MOWER
HOUSING
Adjust the mower while tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
if tires are overor underinflated, you witl not properly adjust
your mower°
=
•
Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom
edge of rnower housing as shown°
If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side,.
°
Before making any necessary adjustments, check that
both front links are equal in length. Both links should be
approximately t0-3/8'L
°
If linksare not equal in length, adjust one linkto same
length as other link.
To Lower front of mower loosen nut "E" on both front
links an equal number of turns.
When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nuts "F" against trunnion on both front
links,
To lower one side of mower, loosen lift link adjustment
nut on that side.
•
NOTE: Each full turn of adjustment nut willchange mower
height about 1/8'L
•
•
Recheck measurements after adjusting_
BOTTOM
EDGE
BOTTOM
•
EDGE
OF MOWER TO
OF MOWER TO
GROUND
GROUND
................................
To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/4" to
3/4" lower than the rear when the mower is in its highest
position°
SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)
o Raise mower to its highest position°
•
Atthe midpoint of both sides of mower, measure height
from bottom edge of mower to ground,. Distance"A" on
both sides of mower should be the same or within 1/4"
of each other°
-
jl ii ii i
FRONT-TO-BACK ADJUSTMENT (See Figs°22 and 23)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDEo tF
THE FOLLOW|NG FRONT-TO=BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE.
•
•
To raisefront of mower, loosen nut"F" from trunnion on
both front links° Tighten nut "E" on both front tinksan
equal number of turns.
When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten n ut"F" against trunnion on both front links.
Recheck side-to-side adjustmenL
%
I
MANDREL
FIG=20
SUSPENSION
ARM
FIG. 22
BOTHFRONT LINKS MUST BE EQUALtN LENGTH
LIFT LINK
ADJUSTMENT NUT
FIG. 21
NUT "E"
LINKS
20
TRUNNION
FIG. 23
-
: .....................................................................
TO REPLACE
(See Fig. 24)
ill
MOWER
BLADE
DRIVE
BELT
The mower blade drive belt may be replaced without tools°
Park the tractor on level surface. Engage parking brake.
BELT REMOVAL =
Remove mower from tractor (See "TO REMOVE
MOWER" in this section of this manual).
o
Work belt off both mandrel pulleys and idler pulleys.
NUT "A"
o Pull belt away from mower,.
BELT INSTALLATION ° Install new bett in reverse order of removal
•
o
M NUT
Make sure belt isin all pulley grooves and inside all belt
guides_
Install mower in reverse order of removal instruction&
ERATING
O_J
ARM
FIG. 25
MANDREL PULLEY
IDLER PULLEYS
TO REPLACE MOTION DRIVE BELT
(See Fig. 26)
Park the tractor on level surface, Engage parking brake,
For assistance, there is a belt installationguide decal on
bottom side of left footrest,.
o
Remove mower (See ''TO REMOVE MOWER" in this
section of this manual.)
•
Remove upper belt keeper,.
,,
-
Remove belt from stationary idler and clutching idter._
Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keeperso
°
PUll belt toward
front of tractor
and remove
downwards
from around engine pulley.,
MANDREL
PULLEY
°
Install new belt by reversing above procedure,
IMPORTANT: MAKE SURE UPPER BELT KEEPER ES
POSITIONED PROPERLY BETWEEN LOCATOR TABS
FIG. 24
EN GINE"'-J,-L.-_
TO ADJUST
'°'"
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
Depress clutch/brake pedal and engage parking brake.
Measure distance between brake operating arm and
nut "A" on brake to&
•
If distance is other than 1-1/2," dis e ngag e parking
brake, loosen jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut against nut "A".
°
°
It
_JI--LOOATO.
CLUTCH1NG--...,L-----_.J,,,"_W""-II TABS
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
°
o
_
PULLEY
BRAKE (See Fig. 25)
It
STATIONARY_"I1
IL-4
_....tL°J) !
_
I
|
|
IF" UPPERBELT
l{
11
KEEPER
tl II I]
TRANSAXLE._. II
_
Engage parking brake and recheck distance_
Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary_ Contact your nearest
authorized service centeddepartment.
FIG. 26
21
I1
illlll,llllllllllllllllllllll/,
i, illl
ill iill ii
ii
.......
SERVICE AND ADJUSTMENTS
.,,,,,.,,,,,,,,,,,,,,,,,,,,,,
,,,,
TO ADJUST
STEERING WHEEL ALIGNMENT
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 28)
If steering wheel crossbars are not horizontal (leftto right)
when wheels are positioned straightforward, remove steering wheel and reassemble per instructions inthe Assembly
section of this manual°
FRONT
WHEEL
,ll,,,,
i
I,I.I,HHIIIIll
III
I
Illlllll Illlllllll
If your battery is too weak to start the engine, it should be
recharged. If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES
FOR REPAIRS
(See Fig. 27)
°
•
==ll Hl==l
and smoking materials away from batateexplosivegases.
Keep
sparks,
flame
teries. Always wear
eye
protection
when around batteries.
TOE-IN/CAMBER
WHEEL
= lllll
CAUTION: Lead-acid batteries gener-
The front wheel toe-in and camber are not adjustable on
your' tractor° If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center.
TO REMOVE
....................
Block up axle securely.,
Remove axle cover, retaining ring and washersto allow
wheel removal (rear wheel containsa square key - Do
not lose).
TO ATTACH JUMPER CABLES °
•
Repair'tire and reassemble_
.
On rear wheels only: align grooves in rear wheel hub
and axle_ Insert square key_
•
•
Replace washers and snap retaining ring securely in
axle groove.
°
°
Replace axle cover'..
Connect each end of the RED cable to the POSITIVE
(+) terminat of each battery, taking care not to short
against chassis.
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fu{ty chaJged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery..
TO REMOVE CABLES, REVERSE ORDER °
WASHERS
•
BLACK cable first from chassis and then from the fully
charged battery'.
RED cable last from both batteries.
RETAINING
RING
I
AXLE COVER
_SQUARE
(REAR
"POSITIVE"
KEY
WHEEL
(+)
"NEGATIVE"
ONLY)
FIG. 27
PANEL
BOLT
o
FIG. 28
22
(-)
............
i....
SERVICE AND ADJUSTMENTS
TO REPLACE HEADLIGHT
ENGINE
BULB
o
Raise hood.
TO ADJUST
o
Pull bulb holder out of the hole in the backside of the
grill,
(See Fig. 30)
-
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
•
Close hood.
INTERLOCKS
THROTTLE
CONTROL
The throttle control has been preset at the factory and
adjustment should not be necessary_ Check adjustment as
described below before looseningcable. If adjustment is
necessary, proceed as follows:
°
AND RELAYS
With engine not running, move throttle control lever to
fast (,_) position.
Check that swivel is against side of quarter circle° if it
is not, loosen cable clamp screw and pull cable back
until swivel is against quarter circle. Tighten cable
clamp screw securely_
Loose or damaged wiring may cause your tractorto run
poorly, stop running, or prevent it from starting.
,
check wiring° See electrical wiring diagram in Repair
Parts section of this manual°
o
TO REPLACE
TO ADJUST CHOKE CONTROL
FUSE
TO REMOVE HOOD AND GRILL (See Fig. 29)
Raise hood.
,,
°
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt
forward and lift off of tractor°
=
To reinstall, slide hood pivot brackets into slots in
frame°
°
Reconnect headlight wire connector and close hood,
(See Fig. 31)
The choke control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
With engine not running, move choke control (located
on dash panel) to full choke (l\!) position.
° Remove air cleaner cover, filter and cartridge plate to
expose carburetor choke (see "AIR FILTER" in the
Customer Responsibilities section of this manual)_
o Choke should be closed.. If it is not, loosen casing
clamp screw and move choke cable until choke is
completely closed.. Tighten casing clamp screw securely.
o Reassemble air cleaner.
Replace with 30 amp automotive-type plug-in fuser The
fuse holder is located behind the dash.
•
CABLE
Ct,AMP SCREW _-_
QUARTER
HOOD
CIRCLE
HEADLIGHT
WIRE
CONNECTOR
SWIVEL
FIG. 30
CHOKE
CLOSED
FIG. 29
23
FIG. 31
SERVICE
AND ADJUSTMENTS
'
mlll.l,llll ii i IHI i ii '
imllii t
TO ADJUST CARBURETOR
(See Figs. 32 and 33)
High speed stop is factory
damage may result
The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustrnent may be required to compensate for differences in fuel,
temperature, altitude or load. If the carburetor does need
adjustment, proceed as follows:
IMPORTANT:
NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED+ OVERSPEEDING THE ENGINE ABOVE
THE FACTORY
HIGH
SPEED SETTING
CAN BE
DANGEROUS, tF YOU THINK THE ENGINE+GOVERNED
HIGH SPEED NEEDS ADJUSTING,
CONTACT YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS
In general, turning the mixture screw in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/
air mixture. Turning the mixture screw out (counterclockwise) increases the supply of fuel to the engine giving a
dcher fuel/air mixture+
IMPORTANT:
DAMAGE
SEATS IN CARBURETOR
TURNED IN TOO TIGHT,
adjusted°
Do not adjust
IDLE SPEED
SCREW
TO THE NEEDLES AND THE
MAY RESULT IF SCREW IS
PRELIMINARY SETTING •
Be sure you have a cJean air filter, and the throttle
control cable and choke are adjusted properly (see
above).
IDLE MIXTURE
SCREW
•
With engine off turn idle mixture screw in (clockwise)
closing it finger tight and then turn out (counterclockwise) 1-1/4 to 1-1/2 turns+
FINAL SETTING •
Start engine and allow to warmfor five minutes+ Make
final adjustments with engine running and shift/motion
control lever in neutral (N) position°
•
With throttle control lever in stow (-m_) position, hold
throttle lever against idle speed screw and adjust idle
speed screw to obtain 1200 to 1400 RPM
•
While still holding throttle lever against idle speed
screw, turn idle mixture screw in (clockwise) until
engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn screw to a point
midway between those two positions.
•
Continue to hold throttle lever against idte speed screw
and adjust idle speed screw to obtain900 to 1200 RPM
Release throttle lever:
ACCELERATION
THROTTLE
LEVER
FIG. 32
TEST-
Move throttle control lever from slow (-€_) to fast (,_)
position, if engine hesitates or dies, turn idle mixture
screw out (counterclockwise) 1/8 turn. Repeat test
and cont}nue to adjust, ifnecessary, until engine accelerates smoothly+
LEVER
SCREW
FIG, 33
24
-
,i,, i1,,,,,,11,,i,,
_11,1,
_ ,,
_
........
STORAGE
immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or
ENGINE
more°
FUEL SYSTEM
IMPORTANT:
tT IS IMPORTANT TO PREVENT GUM
DEPOSITS
FROM FORMING
IN ESSENTIAL
FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE,
ALSO,
EXPERIENCE
INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE.
ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
o Clean entire tractor (See "CLEANING" in the Customer
Responsibilities section of this manual).
•
inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual)
o
Lubricate as shown in the Customer Responsibilities
section of this manual.
a
Be sure that all nuts, bolts and screws are securely
fastened, Inspect moving parts for damage, breakage
and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand
lightly before painting,
•
Drain the fuel tank°
°
Start the engine and let it run until the fuel lines and
carburetor are empty.
°
Neveruse engineorcarburetorcleanerproductsin
fuel tank or permanent damage may occur..
Use fresh fuel next season,
°
the
NOTE: Fuel stabilizer is an acceptab]e alternative in
minimizing the formation of fue! gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container° Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor ifusing fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual)
BATTERY
•
Fully charge the battery for storage.
=
After a period of time in storage, battery may require
recharging_
-
Remove spark plug(s).,
•
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see 'q'O
CLEAN BATTERY AND TERMINALS in the Customer Responsibilities section of this manual).
=
Pour one ounce of oil through spark plug hole(s) into
cylinder(s)..
°
Turnignitionkeyto"START"positionforafewseconds
to distribute oilo
•
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
-
Replace with new spark plug(s).
°
Be sure battery drain tube is securely attached°
-
Do not store gasoline from one season to another.
°
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
•
Replace your gasoline can if your can starts to rust,
Rust and/or dirt in your gasoline wil! cause problems.
If possible, store your tractor indoors and cover it to
give protection from dust and dirt,
CYLINDERS
OTHER
•
•
Cover your tractor with a suitable protective cover that
does not retain moisture° Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust,.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM
25
TROUBLESHOOTING
POINTS
PROBLEM
CAUSE
Wilt not start
I,
2
3.
4,
5,
6,
7
Out of fuel,
Engine not"CHOKED" properly.
Engine flooded_
Bad spark plug.
Dirty air filter.
Dirty fuel fiiter
Water in fuel
8.
9,
t0
Loose or damaged wiring
Carburetor out of adjustment.
Engine valves out of adjustment.
Hard to start
1
2,
3,
4,
5
6
7
8
Dirty air filter
Bad spark plug
Weak or dead battery.
Dirty fuel f_Iter
Stale or dirty fuel.
Loose or damaged widng
Carburetor out of adjustment.
Engine valves out of adjustment
1.
2.
3.
4
5
6,
7.
8
Clean/replace air filter,
Replace spark plug
Recharge or replace battery
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline
Check all wiring.
Contact an authorized service centeddepartment
Contact an authorized service center/department
Engine wilt not turn over
1_
2,
3,
4
5.
6.
7.
8.
9.
Clutch/brake pedal not depressed
Attachment dutch is engaged.
Weak or dead battery.
Blown fuse,
Corroded battery terminals.
Loose or damaged widng
Faulty ignition switch,
Faulty solenoid or starter
Faulty operator presence swttch(es)
1
2.
3
4
5.
6,
7
8
9.
Depress clutch/brake pedal.
Disengage attachment clutch.
Recharge or replace battery,
Replace fuse,
Clean battery terminals.
Check all wiring,
Check/replace ignition switch.,
Check/replace solenoid or starter
Contact an authorized service centerldepartment
Engine cricks but will not
start
1.
2.
3,
4_
Weak or dead battery,
Corroded battery terminals
Loose or damaged wiring
Faulty solenoid or starter,
1.
2.
3.
4
Recharge or replace battery,
Clean battery terminals
Check all wiring
Check/replace solenoid or starter
Lose ot_power
1,
2,
3,
4,
5,
6,
7,
8.
9.
Cutting too much grass/too fast
Throttle in "CHOKE" position,
Build-upof grass, leaves and trash under mower
Dirty a{r fi_ter_
Low oft levetldirty oil,
Faulty spark ptug,.
Dirty fuel filter_
Stale or dirty fuel.
Water in fuel,
1.
2.
3.
4.
5,
6.
7,
8,
9.
Set in "Higher Cut" position/reduce speed.
Adjust throttle control
Clean underside of mower housing,
Clean/replace air filter
Check oil leveltchange oil.
Clean and regap or change spark plug
Replace fuel filter.
Drain fueFtank and refill with fresh gasoline.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter,
Connect and tighten spark plug wire
Clean engine air screen/tins
Clean/replace muffler
Check ati wiring,
Contact an authorized service centeddepartment
Contact an authorized service center/department
CORRECTION
•
1.
mliHillllIll I
II
UL _ L
Fill fuel tank,
2.
3
4
5
6,
7
See "TO START ENGINE" in Operation section
Wait several minutes before attempting to start.
Repiace spark ptug.
Clean/replace air filter.
Replace fuel lifter
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Check all wiring
9,, Contact an authorized servtce center/department,
10,. Contact an authorized service center/department,
i
10.
11,
12,
13.
14,
15
Spark plug wire loose
Dirty engine air screen/fins
Dtrtylclogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment
Engine valves out of adjustment,
10.
11,
12
13.
14.
15,
llIHlllllIH=HI
Excessive vibration
1.
2
3
Worn, bent or loose blade,
Bent btade mandrel,.
Loose/damaged part(s)
1,
2,
3
26
==llJlUll[ H I
Replace blade. Tighten blade bolt,
Replace blade mandrel,
Tighten loose part(s). Replace damaged parts
-
-
i
TROUBLESHOOTING
PROBLEM
CAUSE
POUNT$
CORRECTION
Engine continues to run
when operator leaves seat
with attachment clutch
engaged
t
FauI_'/operator-safety presence controlsystem,
1
Poor cut - uneven
1,
2..
3
4.
5.
Worn, bent orloose blade,
Mower deck not level.
Buildup of grass, leaves, and trash under mower,
Bent blade mandrel,
Clogged mower deck vent holes from bufldup of
grass, loaves, and trash around mandrels
1., Replace blade° Tighten blade bolt.
2, Level mower deck
3,
4.,
5
Clean underside of mower housing,
Replace blade mandrel
Clean around mandrels to open vent holes
Mower blades will not
rotate
1.
2.
3,
4,
Obstruction in clutch mechanism.,
Womldamaged mower drive belt.,
Frozen idler pulley,
Frozen blade mandrel,,
1.
2,
3.
4,
Remove
Replace
Replace
Replace
Poor grass discharge
1,
2,
3
4
5.
6
7
8,
9.
10
tI
Engine speed too slow.
Travel speed too last
Wet grass
Mower deck not revel.
Low/uneven tire air pressure,
Worn, bent or loose blade.,
Buildup of grass, leaves and trash under mower.
Mower drive belt worn
Blades improperly installed,
improper blades used,
Clogged mower deck vent holes from butldup of
grass, leaves, and trash around mandrels
1,
2.
3,
4.
Place throttle control in "FAST" position.
Shtft to slower speed,
Allow grass to dry before mowing
Level mower deck.
5,
6
7,
8.
9.
10.
t t.
Check wiring, switches and connections, If not
corrected, contact an authorized service canted
department
obstruction
mower drive belt
idler pulley,
blade mandrel,
Check tires for proper air pressure,
Replacelsharpen blade, Tighten blade bolt.
Clean underside of mower housing°
Replace mower drive belt,
Reinstall blades sharp edge down.
Replace with blades listed in thla manual,
Clean around mandrels to open vent holes,
Headlight(s) not working
(if so equipped)
1
2
3
4
5.
Switch Is "OFF",
Bulb(s) burned out
Faulty light switch
Loose or damaged wtring,
Blown fuse.
I,
Turn switch "ON",
2.
3
4.
5
Replace bulb(s).
Checldreplace light switch
Check wtring and connections.
Replace fuse,
Battery will not charge
t
2
3,.
4.
Bad battery calf(s),
Poor cable connections,
Faulty regulator (if so equipped)
Faulty alternator.
1,
2
3,
4,
Replace battery,
Cheek/clean all connections
Replace regulator,
Replace afternator,
Engine throttle control not set at "SLOW"
position for 30 seconds before stopping engine,
1,
Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stoppingengine,
Engine "backfires"
when turning engine
"OFF"
27
i
SERVICE NOTES
28
18 HP 42" TRACTOR
- - MODEL
NUMBER
917.257562
SCHEMATIC
BATTERY
RED
WHITE
J
CLUTCH/ BRAKE
(PEDALUP)
IGNITION
SWITCH
f ....
{ ....
I
I
I
I
I
t
(NOT OCCUPIED)
-
I
BLACK
SEAT SWITCH
t
_
t ........
I
kO
BLACK
rE_
7
!
F-
o ;
ATT'MENTCLUTCH
(CLUTCHOFF)
GROUNDING
CONNECTOR
8LACK
C[
IGNITION
UNiT
/2-7
: 0
_
.............
0 SPARK
PLUGS
@
28 VOLTS AG MIN, @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3t500 RPM _
j
RED
,LIGHTING SYSTEM OUTPUT_
5 AMP AC @ 3600 RPM
I
"_
1 _
.j
.........
14 VOLTS AC MtN @ 3600 RPM {LIGHTS OFF)
I
ORANGE
BROWN
f ......
I
HEADLIGHT
SWITCH(OFF)
IGNITION SWITCH
POSITION
CIRCUIT
OFF
M + G
ON
START
B+ L
B+ S+ L
NON-REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING
---(_--
REMOVABLE
CONNECTIONS
29
NOTE
YOUR TRACTOR IS EQUIPPED WITH
A SPECIAL ALTERNATOR SYSTEM.
/-;
THE LIGHTS ARE NOT CONNECTED
TO THE BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE°
BECAUSE OF THIS, THE BRIGHTNESS
OF THE LIGHTS WILL CHANGE WITH
ENGINE SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS WILL
BECOME THEIR BRIGHTEST°
REPAIR PARTS
18 HP 42" TRACTOR--
MODEL
NUMBER
917,257562
ELECTRICAL
22
21
42
I
I
41
..
35
36
38
39
I
p
36
!
!
20
t
32
33
\
12
25
.............
ZZZZZ_
........
"
B
I
10
9
!
7
3O
REPAnR PARTS
18 HP 42" TRACTOR
-- MODEL
NUMBER
917.257562
ELECTRICAL
KEY
NO.
1
2
3
4
5
6
7
8
9
t0
11
t2
19
2O
21
22
23
24
25
26
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
7O
PART
NO.
121537X
74760412
19091016
1004O400
121264X
73220400
7697J
7603J
109596X
72240460
102476X
123198X
10090400
7335040O
136850
4152J
1115O400
108423X
4206J
108824X
4207J
121305X
144921
140400
141226
140403
110712X
108236X
17021008
104445X
140336
109553X
14O414
71110408
131563
138406
736404OO
14O413
DESCRIPTION
Battery (Includes Electrolyte)
Bolt, Hex 1/4-20 x 3/4
Washer 9/32 x 5/8 x 16 Gauge
Washer, Lock 1/4
Caps, Battery
Nut, Hex 1/4-20
Tube
Tray, Battery
Clamp, Hose
Bolt, Carriage 1/4-20 x 7-1/2
Guard, Terminal
Nut, Wing 1/4-20
Washer, Lock 1/4
Nut, Hex, Jam t/4-20
Harness, Light Socket (With Bulbs)
Light Bulb
Washer, Lock, Internal Tooth 1/4
Cable, Battery
Cable, Battery
Fuse
Cable, Ground
Switch, Seat
Switch, ignition 3 Position
Nut, Ignition Switch
Cover, Ignition Switch
Key, Molded, Craftsman
Switch, Light
Bracket, Switch
Screw, Hex, Tapping #t0-24 x 1/2
Switch, Interlock, Clutch
Bracket, Switch Interlock
Switch, Interlock, Attachment Clutch
Harness, ignition
Bolt, Hex Head 1/4-20 x 1/2
Cover, Terminal
Solenoid
Nut, Hex, Keps 1/4-20
Harness, Engine
NOTE: All component dimensions given in UoS. inches
1 inch = 25.4 mm
31
REPAIR PARTS
18 HP 42" TRACTOR
- - MODEL
NUMBER
917.257562
CHASSIS AND ENCLOSURES
17
21
18
25
26
32
26
47
27
14
31
44
1
14
14
26
33
10
14
26
3
32
REPAIR PARTS
18 HP 42" TRACTOR
- - MODEL
NUMBER
917.257562
CHASSIS AND ENCLOSURES
KEY
NO.
PART
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
140341
140356
17490612
STD551025
STD551237
140290X015
142844
12647tX
140637X0t4
STD533710
135464
11030400
126276X
17490608
74180512
16
17
t8
19
2O
21
22
23
24
STD541431
137386X417
't26938X
17521312
14028I
122933X
124479X
124028X
STD5237!0
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
44
47
6O
6t
62
19131312
STD541437
17030808
140135
124029X
t21642X417
137113
133835
t05465X417
105464X417
STD533707
108067X
17490512
139886
139887
140675
105531X
1105O500
73680500
141606
NOTE:
DESCRIPTION
Chassis
Drawbar
Screw, Thd_, Roll. 3/8-16 x 3/4 Type TT
Washer 13/32 x 3/4 x 16 Gauge
Washer
Saddle, 5 Speed
Shield, Heat, Hood
Clip, Fue! Line
Dash, Silkscreened
Bolt, Carriage 3/8-16 x 1
Panel, Dash, LH
Washer, Lock, Internal/External Tooth 1/4
Panel, Dash, RH
Screw, Thd., Roll. 3/8-16 x 1/2 Type TT
Screw, Machine, Thd_, Roll.
5/16-18 UNC x 3/4
Nut, Hex, Keps 5/16-18 UNC
Hood Assembly
Hood Bumpers
Screw, Slotted Hex Head wlPL washer
Support, Battery
Rivet, Ratchet, Nylon
Washer, Nylon .28 x .75 x o19
Bushing, Snap, Nylon, Fuel Line
Bolt, Hex Head, Fin.
3/8-16 UNC x 1 Grade 5
Washer 13/32 x I3/16 x 12 Gauge
Locknut, Hex, with Insert 3/8-16 UNC
Screw, Hex Head, Spidedock #8 x 1/2 AB
Grille, Grey
Lens, Headlight, Bar, Clear
Fender
Bracket, Fender
Fastener, Christmas Tree
Footrest, LH
Footrest, RH
Bolt, Carriage 3/8-16 x 3/4
Nut, Pal
Screw, Thd., Rol!. 5/16-18 x 3/4
Pivot Bracket Assembly, LH, Mower, Rear
Pivot Bracket Assembly, RH, Mower, Rear
Strap Assembly, Fender
Nut, Push, Nylon
Washer, Lock, Internal/External Tooth 5/16
Nut, Crownlock 5/16-18
Clip, Wire
All component dimensions given in UoSoinches.
1 inch = 25.4 mm
33
REPA|H
PAHi
:5
18 HP 42" TRACTOR
- - MODEL
NUMBER
917.257562
DRIVE
57
64
,65
18
34
REPAIR PARTS
18 HP 42" TRACTOR
- - MODEL
NUMBER
917.257562
DRIVE
KEY
NO.
PART
NO.
1426O8
2
3
4
5
6
7
8
10
11
12
13
110422X
123666X
12000028
121520X
17490512
130802
131679
STD561210
105701X
19151216
7t 04O412
14
15
STD551 I25
74780544
16
18
STD541431
STD523710
t9
21
22
24
25
26
27
28
29
30
31
32
STD541437
106933X
130804
STD541237
106888X
STD551 O37
STD561210
140448
124236X
130807
127275X
STD523107
34
35
36
37
38
39
122424X
120183X
STD55t 062
STD571810
123674X
STD523727
KEY
NO.
DESCRIPTION
Transaxle, Dana, 5 Speed,
Model Number 4360-82
Spring, Return, Brake
Pulley, Transaxle
Ring, Retainer
Strap, Torque
Screw, Thd. Roll 5/16-18 x 3/4
Plate, Rod, Shift
Rod, Shifter
Pin, Cotter 1/8 x 1
Washer, Shift Plate, Square Hole
Washer 15/32 x 3/4 x 16 Gauge
Bolt, Hex Head, Fin.
1/4-28 UNF x 3/4 Grade 8
Washer, Lock, Heavy Helical 1/4
Bolt, Hex Head, Finn
5/16-18 x 2d/2
Nut, Crownlock 5/16-18
Bolt, Hex Head, Fin..
3/8o16 UNCx 1
Nut, Crownlock 3/8-16 UNC
Knob, Round I/2-13
Rod, Brake
Nut, Hex, Jam 3/8-16 UNC
Spring, Rod, Brake
Washer 13/32 x 13/t6 x ! 6 Gauge
Pin Cotter 1/8x3/4
Rod, Brake, Parking
Cap, Parking Brake
Bracket, Transmission
Keeper, Belt, LH
Bolt, Hex Head, Fin,.
5/16-I8 x 3/4
Shaft Assembly, Foot Pedal
Bearing, Nylon
Washer 21/32 x 1 x 16 Gauge
Pin, Roll 3/16 x 1
Pulley, Idler, Flat
Bolt, Hex Head, Fin.
3/8-16 UNC x 2-3/4
PART
NO.
40 4470J
41 109070X
42 19131312
44 105706X
45 110812X
46 t2000039
47 127783
48 123789X
49 123205X
50 STD523715
51 73680600
52 73680500
53 t05710X
54 2751R
55 105709X
56 STD523712
57
58
59
61
62
63
64
t30801
127274X
140312
17490612
8883R
140186
71170764
65
66
70
72
74
75
76
77
78
100
112
STD551143
129921
134683
19132012
109502X
121749X
STD581075
123583X
121748X
t9111216
19091210
DESCRIPTION
Spacer, Split
Keeper, Belt, Retainer
Washer 13/32 x 13/16 x 12 Gauge
Bearing, Nylon ,503 x .628 x ! .25
Washer, Hardened
Ring, Ktip
Pulley, idler, V-Groove, Plastic
Bellcrank Assembly
Retainer, Belt
Bolt, Hex Head 3/8-16 UNC x t-1/2
Nut, Crownlock 3/8-16 UNC
Nut, Crownlock 5/16-18 UNC
Link, Clutch
Clip Line Fuel 13/32 Mtg Hole
Spring, Return, Clutch
Bolt, Hex Head, Fin,.
3/8-16 UNC x 1-1/4
V-Belt, Ground Drive
Keeper, Belt, RH
Retainer, Belt, Chassis
Screw, Thd., Rollo 3/8-16 x 3/4
Cover, Pedal
Pulley, Engine
Bolt, Hex Head, Fin.
7/t6-20 x 4 Grade 5
Washer, Lock, Heavy Helical 7/!6
Keeper, Belt, Engine, LH
Guide, Mower Drive Belt, RH
Washer t3/32 x 1-1/4 x 12 Gauge
Spacer, Split .80xl.94
Washer 25/32 x 1-1/4 x 16 Gauge
E-Ring
Key Square 2°0 x .t845/.1865
Washer 25/32 x 1 5t8 x 16 Gauge
Washer 11/32 x 3/4 x 16 Gauge
Washer 9/32 x 3/4 x 10 Gauge
NOTE: All component dimensions given in U_Soinches,
1 inch= 25.4 mm
35
REPAIR PARTS
18 HP 42" TRACTOR
- - MODEL
NUMBER
917.257562
STEERING ASSEMBLY
t
43
12
43
i/
"
10
36
30
REPAIR PARTS
18 HP 42" TRACTOR
STEERING
- - MODEL
NUMBER
917.257562
ASSEMBLY
KEY
NOo
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
t8
19
2O
21
22
23
24
25
26
27
28
29
3O
32
36
37
'_1
'42
43
46
47
PART
NO.
139768
142033
135227
135228
6266H
121748X
19272O16
12000029
3366R
130468
STD551137
73610600
110438X
74011056
73901000
132624
132614
57079'
124035X
126684X
STD551125
71070410
127501
!09816X
124036X
126847X
136874
19131416
1749O612
STD561210
130465
132196
STD61t005
19'133808
h139769
STD54t537
104820X
124417X
121749X
121232X
6855M
DESCRIPTION
Wheel Steering Std Black
Axle Asm Front
Spindle Asm Lh
Spindle Asm Rh
Bearing Race Thrust Harden
Washer 25132 X 1 5/8 X 16ga
Washer 27/32 X 1 1/4 X t6 Ga
Ring Ktip #t5304-75
Bearing Col Strg Blk
Link Drag Sol Ball Jt 20 064
Washer Lock Hvy Hlcl Spr 3/8
Nut Fin Hex 3/8-24 Unf
Spacer Bearing Axle Front
Bolt Hex 5/8-11 Uric X 3-1/2
Locknut Flange 5/8-11 Unc
Pin Axle 5/8 X 1 55/1 54 Lg
Shaft Asm Strg 5/8 X 15 19 Lt
Washer Thrust 515x 750x 033
Support Shaft
Washer Shim 1/4 X 5/8 X 062
Washer Lock Hvy Helical 1/4
Screw Hex Socket I/4-20 X 5/8
Shaft Asm Pittman
Nyliner Snap In
Bracket Steering
Bushing Rod Tie BIk Lt
Gear Sector
Washer 13/32 X 7/8 X 16ga
Screw Thdrol 3/84 6x3/4 Ty-tt
Pin.Cotter t/8 X 3/4 Cad
Rod Tie Wire Form t9 75 Mech
Bushing Strg 5/8 Id Dash
Screw Slftp #10-16 X t/2 Ty-b
Insert Cap Strg Wheel Std BIk
Washer t3/32 X 2-3/8 X 8 Ga
Nut Lock Center 3/8-24unf
Adaptor Wheel Strg 640/635id
Boot Shaft Steering
Washer 25/32 X 1 1/4 X 16 Ga
Cap Spindle Fr Top BIk
Fitting Grease
NOTE: All component dimensions given in U.,S. inches
1 inch= 25.4 mm
37
REPAIR PARTS
18 HP 42" TRACTOR
SEAT
- - MODEL
NUMBER
917,257562
ASSEMBLY
10
/
25
23
KEY
NO+
1
2
5
7
8
9
t0
12
13
14
15
16
PART
NO.
127437
14O551
145006
12418IX
17490508
19131614
140552
121246X
121248X
72050411
1343OO
121250X
DESCRIPTION
Seat
Bracket Pnt Pivot Seat (blk)
Clip Push-In
Spring Seat Cprsn 2 250 Blk Zi
Screw Thdrol 3/8-16 X 1 Ty-tt
Washer' 13/32 X 1 X 14Ga
Pan Pnt Seat (blk)
Bracket Pnt Mounting Switch
Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sht Nk 1/4+20xl-3/8
Space[ Split 28 X 96 Zinc
Spring Cprsn i 27 Btk Pnt
KEY
NO.
PART
NO.
17
21
22
23
24
25
26
27
28
123976X
139888
STD541431
7478O814
19171912
1270t8X
STD551t50
t7490608
STD541437
DESCRIPTION
Nut Lock I/4 Lge Fig G[ 5 Zinc
Bolt Shoulder' 5/16-18 Unc Blkz
Nut Lock Hex Wllns 5/16-18
Bolt Fin Hex 1/2-13 X 7/8 Gr 5
Washer 17/32 X 1+3/16 X 12 Ga
Bolt Shoulder 5/16+18 X 62
Washer Lock Hvy Hlcl Spr t/2
Screw Thdrol. 3/8-16 x 1/2
Nut Crownlock 3/8-16 Unc
NOTE: All component dimensions given in U.S, inches.
1 inch = 25+4mm
38
REPAIR PARTS
18 HP 42" TRACTOR
- - MODEL
NUMBER
917.257562
DECALS
61
10
10 7 4 17 16
11
21
22
14
13
14
15
12
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART
NO.
138955
142222
140560
140561
132674
133644
142246
105466X
125880X
138049
137537
4900J
18
8
KEY
NO.
DESCRIPTION
Decal Instruction Operat Eng
Decal Engine 18 hp B&S
Decal Hood Slope Rh Craftsman
Decal Hood Slope Lh Craftsman
Decal Grille Lt4000 Craft Usa
Decal Maint Customer Sears Dom
Decal Panel Side B&S
Pad, Footrest
Decal Fender Craftsman Red
Decal Side Panel Die Hard
Decal Caution English/Spanish
Decal Clutch/brake English
13
14
15
16
17
18
20
21
22
-----
KEY
NO.
t
2
3
4
5
6
7
8
9
10
11
4,10
11
PART
NO.
109199X
133139
136832
140837
142269
133179
133178
!3t265
138047
138311
138836
145422
145423
PART
NO.
59192
65139
106222X
59904
106732X417
278H
9040H
I06108X417
122082X
7152J
104757X
DESCRIPTION
Decal V-belt Dr Sch Tractor E
Decal Chassis 5 Sp 42"
Decal Mower Drive Schematic 42
Decal, Parking Brake, Saddle
Decal, Insert, Hood, 18 HP
Decal Mower Qc System
Decat Mower 3 in One Convo
Decal Lightbox
Decal Battery
Decal Lift Handle
Decal, 1 Pc, Dash LT
Manual, Owner's (English)
Manual, Owner's (Spanish)
DESCRIPTION
Cap Value Tire
Stem Value
Tire F Ts 15 X 6 0 - 6 Service
Tube Inner Front #35060
Rim Asm 6"front Silver Service
Fitting Grease
Bearing Flange
Rim Asm 8"rear Silver Service
Tire R Ts 20 x 10-8 Service
Tube Rear 9 5 X 8 Service
Cap Axle BIk I 50 X 1 00
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
39
REPAIR PARTS
18 HP 42" TRACTOR
- - MODEL NUMBER
917.257562
ENGINE
14
13
25
3
17
32
31
34
/
33
37
39
4O
41
33
18
/
22
29
\
OPTIONAL
2O
EQUIPMENT
Spark Arrester
40
RE!PAaR PARTS
18 HP 42" TRACTOR
- - MODEL
NUMBER
917.257562
ENGINE
KEY
NO.
1
2
3
PART
NO.
132755
17720410
143837
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
29
31
32
33
34
35
36
37
38
137978
144069
144068
138129
122439X
17190408
143600
STD551125
STD522507
8545J
13280336
132003OO
STD551237
1749O624
137358
105839X
!05838X
110436X
123650X
128953
17O21O08
138127
73610600
137180
141069
123549X
123467X
106082X
17490512
19132012
5277J
---
39
40
4t
109227X
3645J
139277
DESCRIPTION
Control Throt Rh Blk Pdl t5 10
Screw Hex Thd Cut 1/4_20x5/8 T
Engine B&s 18hp, Model No.
422707, Type No_1527-01
Muffler Exhaust
Exhaust Asmo Left
Exhaust Asm. Right
Clamp Tube Double Engine
Bracket Muffler Mounting
Screw Hex Whs Thdcut 1/4-20 Unc
Heat Shield Lt
Washer Lock Hvy. Helical 1/4
Bolt Fin Hex 1/4-20 x 3/4
Gasket Muffler
Nipple Pipe 4-1/2"
Elbow Std 90 Degree 3/8-t8 Npt
Washer Lock Ext Tooth 3/8
Screw Thdrol 318-I6x1-1/2 Tytt
Shield Pnt Heat
Receptacle 1/4 Turn Dacrotized
Retainer 1/4 Turn 365odx 222id
Bushing, Snap, Split
Stud !/4 Turn (replaces 105751
Shield Pnt Heat Browning Grass
Screw Tap Hex #10-24 UNC x 1/2
Control Choke
Nut Hex 3/8-24 Unf
Arrestor Spark
Tank Fuel 3 50 Rear
Cap Asm Fuel W/sym Vented
Clamp Hose Bik
Spacer Pad
Screw Hexwsh Thdrol 5/16-18 x 3/4
Washer t3/32 x 1-1/4 x 12 Ga_
Line Fuel
Plug Oil Drain (Order From Engine
Manufacturer)
Pad Idler 1.75 x °75 x °06
Bushing
Stem Tank Fuel
NOTE: All component dimensions given in UoS. inches.
1 inch = 25.4 mm
41
REPAIR PARTS
18 HP 42" TRACTOR
MOWER
- - MODEL
NUMBER
917.257562
LIFT
8
rI
22
/'
I
/
21
t
/
'i
13
4
6
6
11
5
13
2O
15
42
REPAIR PARTS
18 HP 42" TRACTOR
- - MODEL NUMBER
917.257562
MOWER LIFT
KEY
NO.
1
2
3
4
5
6
7
8
10
11
t2
13
15
16
17
t8
t9
20
21
22
23
24
25
26
27
28
29
3O
31
32
PART
NO.
136973
122507X
105767X
12000002
19211621
t20183X
125631X
122365X
1225t2X
139865
139866
4939M
127218
73350800
130171
73800800
139868
3146R
19151216
12000037
110807X
19131016
2876H
76020308
126971X
73350600
138057
1108t0X
140302
73810600
DESCRIPTION
Wire Assyo, Inner, with Plunger
Shaft Asm_ Lift
Pin Groove
E Ring #5133-62
Washer 21/32 x 1 x 21 Ga.
Bearing Nylong
Grip Handle Fluted
Button Plunger Read
Spring Cprsn
Link Lift Lh Fixed Length
Link Lift Rh Fixed Length
Retainer Spring
Link Front
Nut Jam Hex 1/2-13 Unc
Trunnion Blk Zinc
Nut Lock W/Wsh 1/2-13 Unc
Arm Suspension Rear
Retainer Spring
Washer 15/32 x 3/4 x 16 Gao
Ring Klip #T5304-37
Nut Spring
Washer 13/32 x 5/8 x 16 Gao
Spring 2-1/8"
Pin cotter 3/32 x 1/2
Rod Adj. Lift
Nut Hex Jam 3/8-16
Knob Inf. 3/8-!6
Trunnion DpoStop
Bearing, Pivot, Lift, Special
Locknut with Nylon Insert 3/8-24
NOTE: All component dimensions given in U. S. inches
1 inch = 25.4 mm
43
REPAIR PARTS
18 HP 42" TRACTOR
MOWER
- -, MODEL
NUMBER
917.257562
DECK
76
77
52
34
,33
32
31
105
102
"_,
27
REPAgR PARTS
18 HP 42" TRACTOR
MOWER
KEY
NO.
- - MODEL
NUMBER
917.257562
DECK
PART
NO,
1
2
3
4
5
6
8
9
10
11
I2
13
144393
STD533107
138017
138440
STD624008
130832
850857
STD55t137
140296
134149
129895
137645
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
40
41
43
44
45
46
48
49
50
51
52
53
128774
110485X
140329
72110610
72140505
132827
136888
73800500
134753
131267
105304X
123713X
110452X
130968
19111016
131491
138776
129963
129861
137266
STD533717
133835
131494
STD55t037
73680600
133551
140083
140088
STD624003
137729
133944
133940
13134O
STD541410
139888
131845
KEY
NO,
DESCRIPTION
Mower Deck Assembly, 42"
Bolt
Bracket Asm FroSway Bar
Bracket Asm Deck 42" Sway Bar
Retainer Spring
Arm, Suspens=on, Rear
Bolt 3/8-24 x 1425 Grade 8
Washer, Lock
Washer, Hardened
Blade, Mulching, 42" Mower Deck
Bearing, Bali
Shaft Assembly, Mandrel, Vented
(Includes Key Number t2)
Housing, Mandrel, Vented
Bearing, Ball, Mandrel
Stripper, Vented Mower Deck
Bolt, Carriage 3/8_!6 x 2-1/4
Bolt, Carriage 5116-18 x 5/8
Bolt, Shoulder
Baffle, Vortex
Locknut 5/16-18
Stiffener Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Washer 11/32 x 5/8 x 16 Gauge
Rod, Hinge
Bolt 5/16-18 x t.25
Washer, Spacer
Pulley, Mandrel
Nut, Flanged, Toplock 9/16
Bolt
Fastner, Christmas Tree
Pulley, Idler, Flat
Washer 13/32 x 13/16 x 16 Gauge
Nut, Crownlock
Rod, Pivot, with Nibs
Rod, Clutch, Secondary, with Nibs
Guard, Mandrel, LH
Retainer
Screw, Hex Hd, Thdcut 1/4-20 x 5/8
Washer, Hardened
Roller Assembly, Cam Follower
Bolt, Shtoulder #10-24 Grade 5
Locknut
Bolt, Shoulder 5/16_18 UNC
Arm Assembly, Pad, Brake
PART
NO.
54 133943
55 140084
56 122052X
58 140086
59 141043
67 106932X
68 144200
71 142427
72 131870
73 127847
74 t21748X
75 12000029
76 128903
77 127845
78 140334
79 127498
80 128759
81 73350600
82 142028
83 120958X
84 144394
85 74760636
92 73800600
101 136420
!02 71161010
'103 19061216
t04 STD551110
105 130758
!06 2029J
1tl 140353
112 132262
113 17490512
114 73510500
115 72110504
116 __
117 1t33957
118 "_0
119
121 143723
- _ 130794
--
145411
DESCRIPTION
Washer, Hardened
Arm, Idler
Spacer, Retainer
Spring, Torsion, Brake
Guard, Idler
Knob Rd. 3/8-16 Plstc_
V-Belt, 42" Mower
Rod, Clutch, Primary
Spring, Extension, Return
Arm, Clutch, Secondary
Washer 25/32 x 1-5/8 x 16 Gauge
Ring, Klip
Bolt, Shoulder 3/8-16 UNC x 1.44
Keeper, Spring
Arm, Clutch, Pdmary
Bushing, Large, Brass
Spring, Mower Clutch
Nut, Hex,,Jam 3/8-16
Trunnion
Washer Sintered
Keeper, Belt Idler Fixed
Bolt, Hex Head 3/8-16 x 2-1/4
Locknut, Hex W/Wash Insert
Mulcher cover
Screw
Washer #10
Washer, Lock
Latch Assembly, Bagger
Nut, Weld
Bracket, Gauge, Whee_ L,H..
Bracket, Gauge, Wheel R.Ho
Screw, Thdrol 5/16 -'18 x 3/4
Nut, Hex Keps 5/t6-18 UNC
Bolt, Carriage 5/16UNC x 1/2
Bolt, Shoulder
Wheel, Gauge
Nut, Centedock 3/8-16
Washer 3/8 x 7/8 x 14 Ga.
Bracket, Extruded Gauge Wheel
Mandrel Assembly (Includes Key
Numbers 8-10, 12-15, 31 and 33)
Mower Deck, Complete
(Standard Deck; Order Mulcher
Plate and Gauge Wheel
Components Separately - Key
Nos. 101-106, tlt-119, 121)
NOTE: All component dimensions given in U.S. inches
1 inch = 25_4 mm
45
n LL.-.H
B"IHB
R
R
J'-"_m
I
# v
18 HP 42" TRACTOR
- - MODEL
NUMBER
917.257562
46
12
47
48
49
62
52
REPAIR PARTS
18 HP 42" TRACTOR-DANA
TRANSAXLE
KEY PART
NO. NO.
1
2
142671
2274,.i
3
4
5
6
7
8
9
10
11
12
13
•14
!5
16
17
18
19
20
2!
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
134400
105904X
105905X
134788
134399
12095't X
134791
142672
134793
120407X
1204t5X
142674
106846X
106095X
105909X
105910X
105911X
142675
138246
!38238
!43051
t43673
2244J
105916X
120470X
110070X
142677
t20405X
108980X
120406X
134796
134797
t05925X
2232J
108978X
110079X
39
40
124639X
120472X
- MODEL
NUMBER
MODEL
NUMBER
917.257562
4360-82
KEY PART
NO. NO.
DESCRIPTION
Housing, Upper
Screw, Self-Tapping, Large
1/4-20 x .734
Ball, Detent
Spring, Detent
Screw, Set
Kit, Shifter Assembly
Boot, Shifter
Puck, Friction
Screw, Tapping w/Sealer
Ring, Retaining
Assembly, Kit, Shim ,625 Shaft
Gear, Spur, 20Teeth
Washer, Plain .632 x t.38 x .046
Key, Woodruff, #9
Assembly, Kit, Input Shaft
Pinion, Bevel, I4 Teeth
Ring, Retaining
Chain, 24 Pitches
Bearing, Flange
Gear, Spur, 14 Teeth
Collar, Clutch
Assembly, Kit, Clutch Keys
Bearing, Flange
Shaft, Intermediate
Key, Woodruff,#6!
Ring, Retaining
Sprocket, t8 Teeth
Spacer
Gear, Spur, 37 Teeth
Gear, Spur, 30 Teeth
Gear, Spur, 25Teeth
Gear, Spur, 22 Teeth
Gear, Spur, 19 Teeth
Spacer t.133 x 1.50 x °375
Washer, Plain °640 x 1.37 x o061
Washer, Plain °632 x 1.00 x °026
Spacer .630 x 1.00 x .169
Assembly, Gear, Combination of
12 Teeth and 35 Teeth
Shaft, Idler
Spacer ,635 x .875 x °755
41
42
43
44
45
105928X
106605X
134394
120473X
106596X
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
142678
106589X
t20408X
105937X
105936X
2226J
134401
2264J
120474X
120409X
t05941X
110071X
120952X
106592X
'120475X
142680
120961X
7294J
108989X
t 20953X
120954X
I34799
68
69
70
71
72
73
138244
108996X
120956X
73810500
143045
120416X
*
**
DESCRIPTION
Sprocket, 9 Teeth
Gear, Bevel, 42 Teeth
Assembly, Kit, Shim .750 Shaft
Shaft, Drive
Screw, Self-Tapping, Large
5/1648 x t _44
Gear, Spur, 12 Teeth
Gear, Spur, 25 Teeth
Gear, Spur, 28 Teeth
Gear, Spur, 31 Teeth
Spacer .781 x 1.00 x ,375
Washer, Plain .632 x 1.00 x .060
Washer, Neoprene
Washer, Plain .758 x 1,.25x .031
Axle, L,H.
Gear, Miter, 15 Teeth
Ring, Retaining
Gear, Spur, 32 Teeth
Shaft, Cross
Gear, Miter, 15 Teeth
Axle, R.H.
Housing, Lower
Puck, Friction
Disc, Brake
Spacer
Jaw, Brake
Pin, Dowel
Screw, SeIFTapping, Large
5/16-18 x 2.,25
Lever, Actuating
Washer, Plain ,321 x 1,.00 x °055
Bracket, AntFRotation
Locknut 5/16-24
Seal, Oil
Grease
Use in combinations to maintain proper clearances
Order Key No. 15
NOTE: All component dimensions given in U.So inches
t inch = 25°4 mm
47
REPAIR PARTS
18 HP 42" TRACTOR
BRIGGS & STRATTON
- - MODEL
NUMBER
917.257562
ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1527-01
"'_b 3Q5
30S
240
I_
mi
[1019
LABEL KIT I
t358
GASKET SET ]
2O
219A
* REQUIRES SPECIAL TOOLS TO iNSTALL
SEE REPAIR INSTRUCTIO N MANUAL+
220
48
REPAIR PARTS
18 HP 42" TRACTOR
BRIGGS
& STRA_ON
ENGINE
- MODEL
-- MODEL
NUMBER
NUMBER
422707,
TYPE
917.257562
NUMBER
1527-01
534
165
643
535
235
445
'_ 592
161
49
REPAIR PARTS
18 HP 42" TRACTOR
BRIGGS
& STRA'i-TON
ENGINE
- MODEL
-- MODEL
NUMBER
NUMBER
422707,
TYPE
917.257562
NUMBER
53A
i=
...........
864 I
1006
_78
1005
(_332
5O
1527-01
REPAIR PARTS
18 HP 42" TRACTOR
BRIGGS & STRATTON
Reference
Number
Manufacturer
Briggs&
_ Housing
309
Reference
Number
Starter
Motor
Mfr.
• Br!ggs & Stratton
12V
NUMBER
917.257562
ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1527-01
! ...........
31o
Motor and _ Thru Bolt
Drive Ass'y, _ Assembly
Stratton
12V
,] Length
3.5/8"
"includ_s Brush Sot
- - MODEL
I
3!.!
I
Brush
I Assembly
!
544
J Armature
] Assnmb__
39480819400313955381390837
510
Starter
Drive
Group
495878
col
Drive End Cap
Assembly
394860
513
Clutch
Assembly
398003
51
783
Gear
]
802
t
876
395537,
_
Spring,, ,Kit
280104
Pinion
495877
803
J End Cap Ass'y.
I Commutator
896
P in
[
Roll
94288(Cop_r)
Housing
Assembly
398159
REPAIR PARTS
18 HP 42" TRACTOR
BRIGGS
& STRATTON
KEY PART
NO. NO.
1
2
3
5-1
5-2
7-1
7-2
8-1
8-2
494533
491756
391086
493457
493458
271867
271868
495754
222892
9
10
11
12
27803
94830
280225
271703
271188
271189
13 94565
15 94239
15A 94497
16 394028
94196
18 493304
20 291675
21 399195
22 94724
23
491180
24
25
222698
394955
394956
394957
394958
394959
394960
394961
394962
260924
299691
391286
394306
397158
26
27
28
29
32
33
34
94671
390420
261528
35
36
40
41
42
45
46
50
65906
26828
221596
292260
93630
261368
213421
213290
ENGINE
- MODEL
- - MODEL
NUMBER
NUMBER
422707,
TYPE
KEY PART
NO. NO.
DESCRIPTION
Cylinder Assembly
Bearing, Cylinder
*Seal, Oil
Head, Cylinder Number 1
Head, Cylinder Number2
* Gasket, Cylinder Head Number t
* Gasket, Cylinder Head Number2
Breather Assembly Number I
Cover, Breather, Cylinder Number
2 (Use with Key Number 572,
Air Baffle with Mounting Holes)
* Gasket, Valve Cover
Screw, Sems
Tube, Breather
* Gasket, Crankcase Cover, 1/64"
* Gasket, Crankcase Cover, .005"
* Gasket, Crankcase Cover, 009"
Screw, Cylinder Head
Plug, Oil Drain
Plug, Pipe
Crankshaft
Key, Timing Gear
Base Assembly, Crankcase
* Seal, Oil
Seal Assembly, Cylinder Plug
Screw, Sems,
Crankcase Cover Mounting
Flywheet and Ring Gear Assembly,
Magneto
Key, Rywheel
Piston Assembly, Standard Size
Piston Assembly, .010" Oversize
Piston Assembly, _020"Oversize
Pision Assembly, .030" Oversize
Ring Set, Piston, Standard Size
Ring Set, Piston, ..010"Oversize
Ring Set, Piston, °020" Oversize
Ring Set, Piston, .030" Oversize
Lock, Piston Pin
Pin Assy_, Piston, Standard Size
Pin Assy.., Piston .005" Oversize
Rod Assembly, Connecting
Rod Assembfy, Connecting,
,020" Undersize Crankpin Bore
Screw, Connecting Rod
Valve, Exhaust
Valve, Intake
Uses: 393606 Seal Assembly and
Retainer (Key Number 868)
Spring, Intake Valve
Spring, Exhaust Valve
Retainer, Intake Valve
Rotocoil, Exhaust Valve
Retainer, Exhaust Valve Rotocoil(2)
Tappet, Valve
Gear, Cam
Manifold, Intake
51
51A
52
53
54
271412
281411
270884
93970
93208
75
78
90
9t
93
94
95
222511
94834
495181
495035
2312O9
491538
93499
96 221939
97 392672
98 91920
99 26157
102 271607
103 298514
104 230896
105 394683
107 491543
108 223534
109 392673
116 280474
117 231338
119 94152
121 491539
127 223472
161 496599
165 94289
187 299146
188 93535
201 262683
202 262684
203 280997
203A 490207
93971
205
94298
206
262337
207
262352
209
209A 261563
262375
216
393415
219
219A 394348
220
222773
*
**
***
917.257562
NUMBER
1527-01
DESCRIPTION
*** Gasket, Carburetor & Intake Elbow
Spacer, Carburetor
* Gasket, Intake Manifold Mounting
Screw, Sems, Carburetor Mounting
Screw, Seres,
Intake Manifold Mounting
Washer, Spring
Screw, Seres
Carburetor Assembly
Body Assembly, Upper Carburetor
Bushing, Throttle Shaft
** Valve Assembly, Carburetor Idle
Screw, Sems,
Throttle and Choke Valve Mounting
Valve, Throttle
Shaft and Lever, Throttle
Screw, Machine, Fillister Head
Spring, Throttle Adjustment
** Gasket, Carburetor Body
Float, Carburetor
***Pin, Float Hinge
* Valve, Fuel Inlet
Body, Lower Carburetor
Valve, Choke
Shaft and Lever, Choke
O-Ring
Jet, Needle Valve
Screw, Seres, Hex Head
Carburetor Overhaul Kit
Plug, Welch
Body, Air Cleaner
Nut, Wang
Line, Fuel, 28" (Cut to Suit)
Screw, Hex Head
Link, Governor
Link, Throttle
Crank, Bell
Crank, Bell
Screw, Shoulder
Nut, Square
Spring, Compression
Spring, Governor
Spring, Governor Idle
Unk
Oil Slinger Assembly
Gear, Governor
Washer, Thrust
Included in Gasket Set (495868)
_ncluded in Carburetor Overhaul Kit (491539)
included in both Gasket Set (495868), and
Carburetor Overhaul Kit (491539)
NOTE: AIt component dimensions given in U_S. inches
1 inch = 2&4 mm
52
REPAIR PARTS
18 HP 42" TRACTOR
BRIGGS & STRATFON
KEY PART
NO., NO.
222
224
227
229
230
232
235
240
244
257
258
259
265
267
284
284A
304
305
306-t
306-2
307
308q
308-2
309
491282
94297
491297
62199
223882
262539
224995
493629
230318
93897
93949
223890
221535
93496
94264
93469
495588
94608
222846
223734
94386
224774
224775
_--
332
333
230674
394891
334
337
356
358
363
383
387
392
394
414
422
432
434
435
445
468
474
482
523
524
524A
525
528
534
535
537
552
93381
802592
494705
495868
19203
89838
280197
261395
272638
220680
222875
221377
223688
93829
394O19
224521
393474
93621
494927
280860
271485
495348
393815
94823
271271
271411
262332
- - MODEL
NUMBER
917.257562
ENGINE - MODEL NUMBER 422707, TYPE NUMBER
KEY PART
NO. NO.
DESCRIPTION
Plate Assembly, Governor Control
Screw, Pan Head
Lever Assembly, Governor
Washer
Washer, Governor Crank, Inside
Spring, Governor Control
Shield, Spitback
Filter, Fuel (In Fuel Line to Tank)
Connector, Impulse Pump
Screw, Sems
Screw, Seres
Bracket, Cable
Clamp, Casing
Screw, Hex Head
Screw, Hex Head
Screw, Hex Head
Housing, Blower
Screw, Sems 1/2
Shield, Cylinder
Shield, Cylinder
Screw, Seres
Cover, Air Guide
Cover, Air Guide
Motor, Starting (See Chart on
IllustratedPages for Replacement
Parts for Starting Motors)
Nut, Hex
Armature Group,
MAGNETRON® Ignition
Screw, Sems, Armature Mounting
Plug, Spark, Resistor (with Gasket)
Wire, Ground
Gasket Set
Pulfer, Flywheel (Optiona_ Accy.)
Wrench, Spark Plug
Body, Pump
****Spring, Pump
.... Diaphragm
Washer
Clamp, Oil Filler
**'* Cap, Spring
Cover, Diaphragm
Screw, Diaphragm Cover
Cartridge, Air Cleaner
Screen, Flush Rotating
Stator, Alternator, Dual-Circuit
Screw, Sems
Cap and Dipstick, Oil Filler
* Seal, Filler Tube
Seal, Tube
Tube, Oi! Filler
Impulse Line and Clamp Assembly
Screw, Round Head
Element, Air Cleaner
*** Gasket, Air Cleaner
Lower Bushing, Governor
552A 262331
556 93585
562 93853
567 93777
569 272645
572 224580
573 491304
592 92278
601 93053
6!5 94296
616 491530
634 271013
634A 491287
635 66538
642 225008
643 496700
726 391362
741
819
842
847
851
858
859
860
861
868
869
870
871
262694
94675
270920
495715
493880
270989
271025
261358
393397
393606
261463
213316
261961
231218
877 393456
88t 495901
955 397882
t005 281053
1006 224413
1019 491262
1527-01
DESCRIPTION
Upper Bushing, Governor
Screw, Sems, Hex Head
Bolt, Governor Lever
Screw, Hex Head,
Back Plate to Cylinder
* Gasket, Crankcase
Baffle, Air, Cylinder Number 2
Back Plate Assembly
Nut, Hex
Clamp, Fuel Line
Retainer, E-Ring
Crank, Governor
** Washer, Throtte Shaft
* Seal, Governor Shaft
Elbow, Spark Plug
Cover, Air Cleaner
Cartridge Plate, Air Cleaner
Gear, Flywheel Ring
(Includes Mounting Parts)
Gear, Timing
Screw, Hex Head
* Seal, Oil Filler Cap
Dipstick and Tube Assembly
Terminal, Ignition Cable
.... Diaphragm, Damping
.... Gasket, Carburetor Pump
**** Spring (2)
Repair Kit, Pump
Seal Assembly and Retainer
Seat, Intake Valve, Standard
Seat, Exhaust Valve, Standard
Guide, Exhaust Valve
Guide, Intake Valve (See Manual)
Connector Assembly, DuaFCircuit
Cover Plate, Crankcase
(includes Gasket - Key #569)
Plug and Seal, Solenoid
Fan, Flywheel
Retainer, Fan
Decal Kit
RPM Settings: Low Speed: 1100q400
High Speed: 3200-3400
*
**
Included
in Gasket Set (495868)
Included in Carburetor Overhaul Kit (491539)
***
Included in both Gasket Set (495868), and
Carburetor Overhaul Kit (491539)
....
Included in both Carburetor Overhaul Kit (491539),
and Pump Repair Kit (393397)
NOTE: All component dimensions given in U.S. inches
! inch= 25,4 mm
53
SERVICE N
54
SUGGESTED
GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SIGHTING
SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.
ol
O1
15 ° MAX.
I
Operate your Tractor up and down the face of Slopes (not
I
greater than 15°), never across the face. Make turns gradu- |
k
caution
when changing
on slopes,
i'
ally to prevent
tipping ordirection
loss of control.
Exercise
extreme
I
I:RAFTZ;MAN
OWNER'S
MANUAL
MODEL NO.
917.257562
!8 HP TWIN CYLINDER
ELECTRIC START
,..
3 in One Convertible
42" MOWER
5 SPEED TRANSAXLE
LAWN TRACTOR
Each tractor has its own model number. Each engine has
its own model numben
The model number' for your tractor will be found on the
model plate located under' the seat,. " ......
- .............
The model number for your engine will be found on the
blower housing of the engine°
All parts listed herein may be ordered from any Sears,
Roebuck and Co. Service CentedDepartment and most Retail Stores.
IF YOU NEED
REPAIR SERVICE
OR PARTS:
FOR REPAIR SERVICE, CALL
THIS TOLL FREE NUMBER:
1-800-4-REPAIR
(1-800-473-7247)
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
• PRODUCT- TRACTOR
. MODEL NUMBER - 917.257562
• ENGINE MODEL NO. - 422707, TYPE NO. 1527-01
• PART NUMBER
• PART DESCRIPTION
FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:
1-800-FON-PART
(1-800-366=7278)
Your Sears merchandise has added value when you
consider Sears has service units nationwide staffed with
Sears trained technicians.., professional technicians
specifically trained to insure that we meet our pledge to
you, we service what we sell
Printed in U:SoA.
145422
..................
IIIlll'l I!11 I'11
I II1'111
,
,
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