Craftsman 917257644 User Manual TRACTOR Manuals And Guides L0801039
CRAFTSMAN Lawn, Tractor Manual L0801039 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917257644 917257644 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917257644. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
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CRaFrs MODEL NUMBER 917.257644 OWNER'S _ne • Assembly = Operation • Customer Responsibilities = Service and Adjustments • Repair Parts CAUTION: Read and follow all safety rules TM Convetr'tlble and instructions I IIIIIIII IIIIII IIIIIIIII MANUAL IIIIIII IIII before operating this equipment. IIII IP SAFETY Practices RULES for Ride-On Safe Operation Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATtNG HANDS AND FEETAND THROWING FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY I. GENERAL • Read, understand, and foi!ow all instructions in the manual and on the machine before starting. Only allow responslbie adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade, Be sure the area isclear of other peopte before mowing. Stop machine if anyone enters the area, Never carry passengers. De not mow in reverse unless absolutely necessary. AIways look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn off b_ades, set parking brake, stop engine, and _emove keys before dismounting. Turn off btades when not mowing. Stop engine before removing grass catcher or unclogging chute.., • • • • • = • • ° • • , , • it. OPERATION I!1. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Neverassume that children will remain where you last saw them. * • Before and when backing, look behind and down for small children. • Never carry children. They may fall eft and be ssdously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision. • ° iV. SERVICE • Use extra care in handling gasotine and other fuels. They are flammable and vapors are explosive. • ° SLOPE • OPERATION Slopes are a major factor retated to loss-of-control and tipover accidents, which can resutt in severe injury or death. All slopes require extra caution. !f you cannot back up the slope or if you feel uneasy on it, do not mow it. • DO: • Mow up and down stopes, not across. Remove'. _bstac_es such as rocks, tree timbs, etc. , Watch for hotes, ruts, or bumps. Uneven terrain could overturn the machine. Tatl grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the stope. Foilow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slow and gradual Do not make sudden changes in speed Jr direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the btades an_ proceed siowty straigt_t down the slope. • • • • • Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. ° Mow only in daytight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when {ceding or unloading the machine into a trailer or truck. • • • • o - Use only an approved container. Never remove gas cap or_ add fuel with the engine running. Atlow engme to cool before refueling. Do not smoke, Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area. Keep nuts and bolts, especially btade attachment botts, tight and keep equipment {n good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, Ieaves, or other debds build-up. C{ean oil or fuel spillage. Allow machine to coot before stonng. Stop and inspect the equipment ;f you stdke an object. Repair, if necessary, before restarting. Never make adiustments or repairs with the engine runnin_ Grass catcher components are subject to wear, damage, and deterioration, which coutd expose moving parts or allow objects to be thrown. Frequently check components and reptace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) Jr wear gtoves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. Look for this symbol to point out important safety precautions, It means CAUTION!!! BECOME ALERT!!! YOUR Ul SAFETY IS INVOLVED.ii DO NOT: ° • • ° , ii ii Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheat is over the edge of a ctiff or ditch, or if an edge caves in. Do net mow on wet grass. Reduced traction could cause sliding. De not try to stabilize the machine by putting your foot on the ground. Do not use grass catcher on steep slopes. OBJECTS. OR DEATH. & i H ,,,,,,,, ,,,,,,,,,,,,,,,,,,, i CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. i 2 i i J i PRODUCT CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, welltrained technicians and the proper tools to service or repair this unit. MODEL NUMBER HORSEPOWER: 15.0 GASOLINE CAPACITY AND TYPE: 5 QUARTS UNLEADED ,,, Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly. Always observe the "SAFETY RULES". SPECIFICATIONS ,,,, ,,, OIL TYPE (API*SF!SG): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) 0iL, CAPACITY: 3.0 PINTS i SPARK PLUG: CHAMPION i (GAP: .0,30") STD361458 VALVE CLEARANCE: INTAKE: EXHAUST: GROUND SPEED (MPH): FORWARD: 1st 2rid 3rd 4th 5th 6th REVERSE: 917.257644 SERIAL NUMBER OATEOFPURCHASE THE MOOELANO SER ALNUMBERS W LLBE FouND ON A PLATE UNDER THE SEAT. YousHouLD RECORD BOTH SERIAL NUMBER ANO 0ATE OFPURCHASE AND KEEP ZN ASAFE P CE IFOR FUTURE REFERENCE. MAINTENANCE CUSTOMER is available on this prodstore for details. RESPONSIBILITIES • Read and observe - Follow a regular schedule using your unit. • Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual. ............ ,, ...... LIMITED ,, the safety rules. in maintaining, ....,,,, iii1,11111 i i i iii TWO YEAR WARRANTY .005 ° - _007" .009" - .01 t" 1.02 t .35 2.t0 3.14 4.00 5.12 1.58 TIRE PRESSURE: FRONT: REAR: 14 PSI 12 PSI CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BLADE BOLTTORGUE: 30-35 FT. LBS. In the state of California the above is required by Iaw (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPA!R PARTS section of this manual), caring for and ,,i,i RJ-19LM WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass*covered land untess the engine's exhaust system is equipped with a spark arrestor meeting applicable local or state laws (if any). tf a spark arrester is used, it shoutd be maintained in effective working order by the operator. AGREEMENT A Sears Maintenance Agreement uct. Contact your nearest Sears REGULAR , ,IHI I IIIIIIIIIIIIII II ON ELECTRIC START RIDING EQUIPMENT For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manua|, Sears will repair or replace, free of charge, any parts found to be defective in matedal or wo rkmanship. This Warranty does not cover. • • • Expendable items which become worn during normal use, such as blades, spark ptugs, air cleaners and belts. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. Repairs necessary because of operator abuse, negligence, improper storage or accident or the faiiure to maintain the equipment according to the instructions contained in the owner's manual. Riding equipment used for commercial or rental purposes. ° LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in material or workmanship and our testing determines the battery will not hoid a charge, Sears will replace the battery at no charge. WARRANTY SERVICE CENTER/DEPARTMENT IS AVAILABLE BY RETURNING IN THE UNITED STATES. THE RIDING EQUIPMENT TO THE NEAREST SEARS This Warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state. SEARS, m,ii iii i ii ROEBUCK ii iiiiiiiii i iii AND CO., Df817 WA, HOFFMAN iiiii ii iii iiiiiiiiiiiiiiiiiiiiiii ESTATES, iii ILLtNOfS iii 80179 ......... SERVICE TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 15-19 WARRANTY .................................................................. 3 TABLE OF CONTENTS ................................................. 4 INDEX ............................................................................ 4 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY ............................................................. 7-10 OPERATION ................................................... ....... 11-14 MAINTENANCE SCHEDULE ..................................... 15 SERVICE AND ADJUSTMENTS ........................... 20-25 STORAGE ................................................................... 26 TROUBLESHOOTING ........................................... 27-28 REPAIR PARTS - TRACTOR ................................ 30-47 REPAIR PARTS - ENGINE .................................... 48-53 PARTS ORDERING/SERVICE .................. BACK PAGE INDEX A Accessories ............................................ 5 Adjustments: Brake ........................................... 22 Carburetor ................................... 25 Mower:. Front-To-Back ........................ 21 Side-To-Side .......................... 21 Throttle Control Cable ................. 24 Air Filter, Engine ................................. 18 Air Screen, Engine ............................. 18 Assembly ......................................... 7-10 B Battery: Charging ....................................... Cleaning ...................................... Connecting .................................... Starting with Weak 8artery ......... Storage ....................................... Terminals .................................... Botts: Motion Ddve Removal/Replacement ........... Mower Blada Dnve RemovagRepfacement ........... B{ade: Sharpening .................................. Replacement ............................... Brake Adjustment ............................... C 8 17 8 23 26 17 22 22 16 16 22 Carburetor Adjustment ....................... 25 Controls, Tractor ................................ 11 Customer Responsibilities ............. l 5-19 Engine: Air F}lter ................................... 18 Air Screen, Engine .................. t8 Battery ..................................... l7 Cco{ing Fins, Engine ............... 18 Engine Oit ............................... 17 Fuel Filter ................................ 19 Spark Plugs ............................. 19 Tractor:. Blades ..................................... 16 Lubrication Chart ..................... 15 Maintenance Schedu|e ........... 15 Tire Care ......................... 9,16,23 Cutting Height, Mower ....................... t2 E Electrical: Interlocks and Relays ................. 24 Schematic ................................... 29 Wiring Diagram ........................... 30 Engine: Air Filter ....................................... 18 Air Screen ................................... 18 Cooling Fins, Engine ................... 18 Oi_Change .................................. !7 Oil Level ................................. 13,17 Oil Type ....................................... 17 Preparation ................................. t3 Repair Parts ........................... 48-53 Starting ........................................ 14 Storage ....................................... 26 O Oit: Cold Weather Conditions ....... 13, t7 Engine ......................................... 17 Storage ....................................... 26 Operation ...................................... 11-14 Operating Mower ................................ 13 Options: Accessodes ................................. 5 Spark Arrester .......................... 3,49 P Parking Brake ................................ 11-12 Parts Bag ............................................. 6 Parts, Replacement/Repair ........... 30-47 Product Specifications ...... ._................... 3 R F Filters: RepairParts i_..][. ............... .i .......... 30-47 Air................................................ 18 S Fuel ............................................. tg Safety Rules ......................................... 2 Fuei: Beat ........................................... 8 Type ............................................ 13 Serviceand Adlustments .............. 20-25 Storage ....................................... 26 Brake ...................................... 22 Fuse ................................................... 24 Carburetor.................................. 25 G Fuse ...................................... 2€ Gauge Wheels ..................................... g Hood Removal/Installation .......... 24 H Motion Dnve Belt Hood Removal/installation ................. 24 Removal/Replacement ........... 22 Mower Blade O,dva Be_! L Removal/Replacement ........... 22 Leveling Mower Deck ......................... 21 Mower Adiustment: Lubdcation Chart ................................ 15 Front-!o-Back ......................... 21 M Side-to-Side ........................... 2I Maintenance Schedute ...................... 15 Mower Installation ....................... 20 Mower:. Mower Removal .......................... 20 Adjustment, Front-to-Back .......... 2! T_re Care ............................. g,I 6,23 Adjustment, Side4o-Side ............ 21 Slope Guide Sheet ............................. 55 Blade Sharpening ....................... 16 Spark Plugs ........................................ lg Blade Replacement ..................... 16 Specifications ................................... 3 Cutting Height ............................. 12 Starting the Engine ....................... 13-14 instaliation ................................... 20 Steedng Wheel ................................ 7,23 Operation .................................... 13 Stopping the Tractor ........................... t2 Removal ...................................... 20 Storage ........................................ 25 Mowing Tips ....................................... 14 T Muffler................................................ I9 Throttle Contrei Cable Adjuetment ..... 24 Spark Arrestor .......................... 3,40 Tires ........................................... 9,16,23 Mulcher Plate..................................... I0 Trouble Shooting Chart .................. 27-28 Transaxle Repair Parts ................. 46.47 W Warranty ............................................... ;3 Wiring Diagram ................................. 30 Wiring Schematic ............................... 29 4 ACCESSORIES ,,,H ................ , i= AND ATTACHMENTS = _ ,,n .............. ,,n u,,,,n =, ._u _ul These accessories and attachments were available through most Sears retail cutters and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor. ENGINE SPARK PLUG MAINTENANCE GAS CAN ENGINE OIL FUEL STAB UZER BLADES BELTS PERFORMANCE Sears offers a wide variety of attachments that fit your tractor. you. This list was current at the time of publication; however, may be made in these attachments, or some may no longer accessories and attachments that ate available for your Most of these attachments de not require additional hitches attaching and detaching. Many of these are Jlsted beiew with brief explanations of how they can help it may change in future years - more attachments may be added, changes be avai]abte or fit your model. Contact your nearest Sears store for the tractor. or conversion kits (those that do are indicated) and _,re dcsignc_ for easy AERATOR promotes deep root growth for a healthy fawn. To* pered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close _ntervals to let moisture soak iq. Steet weight tray for increased penetration. BAGGER lets you collect grass ctippings and leaves for a healthier, nearer looking lawn. Two Permanex containers hold 30-gallon plastic bags. BUMPER protects front end of tractor from damage. CARTS make hauting easy. Variety of sizes available, ptus accessories such as side panel kits, toot caddy, cart cover, protective mat and doily. CORING AERATOR takes smatl plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath, 24 hardened steel codng tips. 150 lb. capacity weight tray. EASY OIL DRAIN VALVE makes ell changes easier, faster. FRONT NOSE ROLLER canters infront of mower deck to reduce chances of =scalping" on uneven terrain. GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers; aerators (not for use with rollers, carts or other heavy attachments). GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so equipped. MULCH RAKF_JDETHATCHER Ioosens soil and ftips thatch and matted leaves to lawn surface for easy pickup. Twenty spdng tine teeth. Useful to prepare bare areas for seeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36qnch wide path and tosses thatch into large hopper. Mounts behind tractor. MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-t Convertible mowers. See "MOWER" in the Repair Parts section of this manual. RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x I0 lumber. ROLLER for smoother lawn surface. 36-1nch wide, 18qnch diameterwater-tight drum holds up to 390 tbs. of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically cleans drum. SNOW BLADE forsnow removal onty, 14-inch high, 42-inch wide btade clears 38-inch path when angted left or right. Raises, lowers with side Iever. Adjustable skids; repteceable, reversible scraper bar. (Use with tire chains and wheet w_,ights and/or rear drawbar weight.) SNOWTHROWER has 40-inch swath. Drum-type auger bandies powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seal 6-inch diameter spout discharges snow 10 to 50 feet. Lilt controlled at tractor seat, (Use with chains and wheel weights and/or rear drawbar weight.) SPRAYERS use 12-volt OC electric motor that connects to the tractor battery or other 12.vott source_ Includes booms for automatic spraying and hand held wand for spot spraying. Wand has adjustal3te spray pattern. For apptying herbicides, ineecti* cides, fungicides and Iiquid fertilizers. SPREADEFUSEEDERS make seeding, fertilizing, and weed FdlF ing easy. Broadcast spreaders are also useful for granular deicers and sand. SWEEPERS Iet you collect grass ctippings and leaves. TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own buittqn Iift and depth control system and does NOT require a sleeve hitch. F_tsany lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hiIling...without too{s. TIRE CHAINS are heavy duty; cicseiy spaced extra-large cross links give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubutar steel frame, ABS piastic top; ctear plastic windshield offers 360 degree visibility. Hinged metal doom with catch. Keeps operator warm and dry. Remove vinyl sides and windshields Ior use as sun protector in summer. Optional accessories include: tinted/ tempered sotid safety glass windshield with hand operated wiper;, 12-volt amber caution light for mounting on cab top. VACS for powerful collection of heavy grass ciippingsand leaves. Optional wand attachment to pick up debris in hard-to-reach places. VAC/CHIPPER inctudes a chipper-shredder. WF.JGHT B RACKET for drawbar for snow removal applications. Uses (1) 55 lb. weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. ,,= ,, , ,,,,n,,, u ............... Parts Bag contents , shown full size ,, = , = ,,,,,,,u Parts packed separately ............... , , = = Screws Metal #10-16 x 1/2 Steering Boot (1) Locknut 3/8-24 Steering Wheel (1) Large Fiat Washer u ,, =r ,, Hi1 (1) Shoulder 8o/t 5116-18 Mulcher Plate ,,,,,,,, u, (1) Hex Bolt 1/2-13 x 1 ©WHOPSManual Parts Bag Parts bag contents ...... _1 (1) Lock Washer I7/32 x 1-3/16 x 12 Gauge ,,,1n, ,,,,,1 __WS (2} Shoufder Botts \ , full size t'_"_ (2) Washers 3/8 (2) Centerlock Nuts ,,,,uu@ #10 X 518 n not shown H,, uu i_._//(2) Gauge _._ "---_ Wheels _ (2) Lock Washers #10 Steering Wheet Adapter nni ,,,,,,,,, 1/2 i/f-_'_ 1) Washer ,nn= Seat (2) Sheet ,11 in carton _ ,,, in (2) L_tch Hook Assemblys (2) Keys Steering Wheel insert (2) Hex 80 ts 1/4-20 × 3/4 Steering Bushing (2) Hex Nuts l/4-20 12) Washers ................ 9/32 x 5/8 x ! 6 Gauge (2 ! Loc!{ Washers I/4 . !5 ° • i ,11111 ii ii i,illU i i ii i , iiirlii i i HllUU III II1'1'11111'1 III II I I I ASSEMBLY 11111 ,Rrlllllll illUl,ii iiii iiii i ,,, ,,,,,,,,,,,,, u i,i ',Hill ii iiii I lUl I iiiiiiiiiiiii Your new tractor has been assembled at the factory with exception of those parts left unassembted for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set wittmake assembly easier. Standard wrench sizes are listed. (1) 5/16" wrench (!) 3/4" Socket w/dnve rachet (2) 7/16" wrenches Phillips Screwdriver (1) 1/2" wrench Tire pressure gauge (1) 9/16" wrench Utility knife When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). BUSHING TO REMOVE TRACTOR UNPACK FROM CARTON CARTON • Remove all accessible loose parts and parts cartons from carton (See page 6), • Cut, from top to bottom, atong lines on atl four comers of carton, and lay panels fiat. ° Check for any additional loose parts or cartons and remove. BEFORE ROLLING TRACTOR ATTACH SCREW' STEERING WHEEL PosmoN) OFFSKID (See Fig, 1) - Slide the steering bushing over the steenng shaft. . Raise steering shaft forward until screw holes in dash line up with steering bushing. Install two (2) sheet metal screws and tighten securely. • Posit{on steering boot over steering shaft. • Ptace tabs of steering boot over tab slots in dash and push down to secure, • Slide steering wheel adapter onto upper steedng shaft. , Position front wheels of the tractor so they are pointing straight forward. , Position steering wheel so cross bars are horizontal (left to right) and siide onto adapter. • Assemble large flat washer and 3/8-24 iocknut and tighten securely. • Snap steering wheel insert into center of steering wheel. • Remove prote_ive ptast_c from tractor hood and grill. IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR tS TO ROLL OFF SKID. SLOT F]G. t TO ROLL TRACTOR OFF SKID (See Fig. 8) Raise attachment lift tever to its highest position. • • • • Release parking brake by depressing clutch/brake pedal. Place gearshift lever in neutral (N) position. Rotl tractor backwards off skid, Remove banding holding discharge guard up against tractor. ASSEMBLY HH,= ='=========== = == n CONNECT BATTERY = (See Figs. 2 and 3) CAUTION: Do not short battery terminals. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. SEAT PAN Positive terminal must be connected first to prevent sparking from accidental grounding. ,,n, i in= • Lift seat pan to raised position. • Open battery box door. o ° Be sure battery drain tube is attached to battery box. Remove terminal protective caps and discard. - If this battery is put into service after month and year indicated on labet (label tocated between terminals) charge battery for minimum of one hour at 6-10 amps. - First connect RED battery cable to positive (+) terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely. • Connect BLACK grounding cable to negative (-) terminalwith remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely. ° Ctose battery box door. lnspectien FIG. 3 INSTALL Open battery box door for: • BOX DOOR for secure connections (to tighten hard- SEAT (See Fig. 4) Adjust seat before tightening adjustment bolt. ware). ° Remove cardboard packing on seat pan. - Inspection for corrosion. = PIace seat on seat pan and assemble shoulder boff,. • Testing battery. = o Jumping ({f required). Assemble adiustment bolt, lock washer and flat washer Ioosety. Do not tighten. , Periodic charging. . Tighten shoulder bolt securely. - Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press dutch/brake pedal all the way down. ° Get off seat without moving its adjusted position. ° Raise seat and tighten adjustment bolt securely. DISCARD • TERMINAL PROTECTIVE CAPS (RED) CABLE POSITIVE t HEX NUT LOCK WASHER FLAT WASHER \ SHOULDER BOLT VENT BOLT SEAT PAN SEAT_ NEGATIVE (BLACI_ CABLE _ RG. 2 ADJUSTMENT BOLT LOCK WASHER LARGE FLAT WASHER F{G. 4 iiii ii ,llllllll .........,.,,,,,,,,,,,,,,,,,,,,,,,, illli i " i i , .... ASSEMBLY ill CHECK ,1111_1 i iiii ¸ i i i iii TIRE PRESSURE The tires on your tractor were ovefinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • DECK LEVELNESS FOR PROPER POSITION OF ALL See the figures that are shown for replacing motion and mower blade ddve belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly. CHECK BRAKE i i iiiiiiiii WHEELS iii TO iiiiii MOWER • Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT"in the Opera,on section of this manual). • With mower in desired height of cut position, gauge wheels should be assembled so they are slightlyoff the ground, install gauge wheel in appropriate hole with shoulder bolt, 3/8" washer and 3/8-16 locknut and tighten securely. • Repeat for opposite side insta!ling gauge wheel in same adjustment hole. For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK BELTS iiii Assemble gauge wheets with tractor on a flat level surface. Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS on page 3 of this manual. CHECK i ASSEMBLE GAUGE DECK (See Fig. 5) GAUGE WHEEL MOUNTING BRACKET t '_., SYSTEM After you learn how to operate your tractor, check to see that the brake is property adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. SHOULDER FIG. 5 BOLT INSTALL MULCHER (See Figs. 6 & 7) * PLATE DEFLECTOR Install two tatch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. o Tighten hardware securely. . Raise and hold deflector shield in upright position. = ° Place front of mulcher plate over front of mower deck opening and s_ide into place, as shown. Hook front latch into ho_e on front of mower deck. * Hook rear latch into hole on back of mower deck. = = 11,11 = i = LATCH HOOKS ill= guard from mower. Raise and hold guard when Doattaching CAUTION: not remove mulcher discharge plate and allow it to rest on plate while in operation. t_ ,,,,,=,=, ,, FTG. 7 ,,, WELD NUT FROM THE TOP ,/CHECKLIST HOOK POINTS DOWN BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFA CTION FROM THIS QUALITY PRODUCT. WELD NUT PLEASE REVIEW THE FOLLOWING LOCK WASHER SCREW CHECKLIST: •/ All assembly instructions have been completed. ,/ No remaining loose parts in carton. J Battery is properly prepared and charged. ! hour at 6 amps). LATCH (Minimum ,," Seat is adiusted comfortably and tightened securely. ,/ AII tires are properly inflated. (For shipping purposes, the tires were ovednflated at the factory). .J i3e sure mower deck is proper!y reveled side-to-side/ front-to-rear for best curing results. (Tires must be properly inflated for leveling). Check mower and drive belts. E]e sure they are routed properly around pulleys and inside all be_t keepers. LOCK WASHER WASHER / WASHER / MULCHER PLATE _._ SCREW WHILE LEARNfNG HOW TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING tMPORTA,Nq" ITEMS: FIG. 6 TO CONVERT DISCHARGING TO BAGGING Check wiring. See that all connections are still secure and wires are property cJamped. OR Simply remove mutcher ptate and store in a safe place. Your mower is now ready for clischarging or installation of optional grass catcher accessory. ,/ Engine oil is at proper tevet. / Fuel tank is filled with fresh, clean, regutar unleaded gasoline. Become familiar with atl controls - their tocation and function. Operate them before you start the engine. / / 10 Be sure brake system is in safe operating condition. ii iiiiiii i ,11 iii ii r i iiiir ...... i i i ii OPERATION ml iii i L i nll,i ii . ii im..iMi • KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractorto familiarize yourseff with the locations of vadous controls and adjustments, Save this manual for future reference. IGNITION SW1TCH LIFT LEVERPLUNGER ATTACHMENT LIFT LEVER THROTTLE/CHOKE CONTROL ATTACHMENT .UTCHLEVER CLUTCH/BRAKE PEDAL PARY*JNG BRAKE HEIGHT ADJUSTMENT KNOB GEARSHIFT L_"VER FIG. 8 Our tractors conform to the safety standards of the American NationaJ Standards Institute, GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWTTCH: rums ATTACHMENT LiFT LEVER: Used to raise and lower_e mower deck or other attachments mounted to your tractor. the headlights on and off. THROTFLFJCHOKE CONTROL: controlling engine speed. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. Used for starting and CLUTCH/BRAKE PEDAL: Used fordectutchingandbraking the tractor and starting the engine. IGNITION SWITCH: engine. PARKING BRAKE: brake position. HEIGHTADJUSTMENT cutting height. Locks clutch/brake pedal into the 11 Used for starting and stopping the KNOB: Usedto adjustthe mower ,u ,11 i, ,,,,,,11 i, _ _ i i i ,lUl,,ll, Tit i iiiii iiiii , , , i,iii OPERATION ,llll i i,,m ,................... mill ,, , i,iiii iiiiiii i ,1,1, ,u HIIIII .,,,,,,,,,,,,,.,,,,,,,,,,,,,11111 i iiiii iii IIHII i , , ,u Ul ,11 i,iii ii i iii i i =l i i i i , ii iii iii iii ] , The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask for over the spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 9) • Depress c{utchibrake pedal into full =BRAKE" position and hold. • Place parking brake lever in "ENGAGED" position and release pressure from ctutchJbrake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake witl hold vehicle secure. STOPPING GROUND • • Move gearshift and range shift levers to desired position. Slowly release clutch!brake pedal to start movement IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANG{NG GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE. (See Fig. 9) PARKING "BRAKE" POSITION Depress clutch/brake pedal into full "BRAKE" posKion. • ATTACHMENT CLUTCH "ENGAGED" POSITION lever to neutral (N) position. Move throttle control to slow (-,lib) position. • Turn ignition key to "OFF' position and remove key, Always remove key when leaving tractor to prevent unauthorized use. - Never use choke to stop engine, CLUTCH/BRAKE PEDAL "DRIVE" POSITION H i , m,IHIIIII Ilml,,,,ll, TO ADJUST MOWER (See Fig. 9) i ii umH ii TO USE THROTTLE ......... .,,,, • Operating engine at less than full throttle reduces the battery charging rate. • Futl throttle offers the best bagging and mower performance. FORWARD AND HEIGHT Turn knob clockwise (f'-'_l) to raise cutting height. ° Turn knob counterclockwise height. ()f"_) to lower cutting • The average lawn should be cutto approximately 2-I/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 8 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. BACKWARD (See Fig. 9) The direction and speed of movement gearshift lever, CUTTING The cutting height range is approximately 1-t/2" to 4". The heights are measured from the ground to the blade tip with the engine net running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. (See Fig. 9) Always operate engine at full throttle. TO MOVE KNOB • .......... CONTROL \ HEIGHT ADJUSTMENT The cutting height is controlled by turning the height adjustment knob in desired direction. III pletely, as described above, before leaving the operator's to empty CAUTION: Always position; stop tractor comgrass catcher, etc. l& "DISENGAGED" POSITION FIG. 9 NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. i, BRAKE PosrTION GEARSHIFT LEVER /'_-_. NOTE: Failure to move throttle control to slow (,,i@) position and allowing engine to idle before stopping may cause engine to "backfire". iii LEVER po- DRIVE - ° Move gearshift ENGINE - ! | i I I Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. THROTTLE] CHOKE CONTROL Move attachment clutch lever to "DISENGAGED" sition. ! • MOWER BLADES ° ii iiiii is controlled by the 12 i iu,,,,,,,rll i II i , lUlll,llll, jib,ill • •. ............... , ,nnln ,inn ,,, OPERATION . nil i i TO OPERATE ., ............. ,,,,,, MOWER u (See inn i,,,i Fig. 10) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged witi shut off the engine, • ° Select desired height of cut. Lower mower with attachment lift control. , Start mower blades by engaging control. • TO STOP MOWER BLADES - disengage attachment clutch control. Ill attachment i .IH ii ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION i.iiinn 111111 nl I I = Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tyinghood to tractor (rope, cord, etc.). nl BEFORE *ENGAGED" POSITION irllll TO TRANSPORT clutch CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. ii u i • nl & ,i,u,,,in ATTACHMENT LEVER HIGH POSt33ON CHECK STARTING ENGINE THE ENGINE OIL LEVEL (See Fig. 15) o The engine in your tractor has been shipped, from the factory, already filled with summer weight oi!. • • Check engine oil with tractor on level ground. Remove oil fill capfdipstick and wipe clean, reinsert the dipsticJ< and screw cap tight, wait for a few seconds, remove and read oil level If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). • To change engine oil, see the Customer Responsibilities section in this manual, ADD GASOLINE • Fill fuel tank. Use fresh, ctean, regular unleaded gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). IMPORTANT: WHEN OPERATING rN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING, DISCHARGE GUARD RG. 10 TO OPERATE ON HILLS "_::-_ i,iii I _ ! _ I U i ,,,,i,iiin ,i,nn i i ii i WARNING: Experience indicates that alcohol b{ended fuels (catled gasohot or using ethanol or methanol) can attract moisture which Ieads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel }ines and carburetor are empty. Use fresh fuel next season. See Storage instructions for additional information. Never use engine or carburetor cJeaner products in the fuet tank or permanent damage may occur. iii CAUTION: Do not drive up or down hills with slopes greater than 15° and do not clrive across any slope. _J iiiiii ii, ,i i , inl I i • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control Iever to s_ower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. I _BIL I O i^ 13 filler neck. Do not overfiii. Wipeoffany spilled oil or fuel Do not store, spill or gasoline near an open flame. o.oJo,o .o.=. I TO START ENGINE (See Fig. 9) • When starting engine for the first time or if engine has run out of fuel, it wi}l take extra cranking time to move fuel from the tank to the engine, • Depress clutch/brake • Place gearshift lever in neutral (N) position. ° Move attachment clutch to "DISENGAGED" • Move throttle control lever to choke (rxI) position for cold engine start. For warm engine start, move throttle control to fast (,,t_) position. pedal and set parking brake. position, • Insert key into ignition and turn key clockwiseto"STAR'F' position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to fast (,f_) position, waft a few minutes and try again. . When engine starts, move throttle control to desired position. • Allow engine to warm up for a few minutes before engaging drive or attachments. FIG. 11 MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32_F), the carburetor fuel mixture may need to be adjusted forbest engine performance. See "70 ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWING When operating attachments, select a ground speed that wilt suit the terrain and give best performance of the attachment being used. - The special mulching blade will recut the grass dippings many times and reduce them in size so that as they fail onto the lawn they wiiI disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades, • Avoid cutting your Iawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area wilt not be exposed to the direct sun. TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. = The left hand side of mower should be used for trimming. o • Drive so that ctippir_gs are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. For best results, adjust the mower cutting height so that the mower cuts off only the top one4hird of the grass blades (See Fig. 12). For extremely heavy mulching, reduce your width of cui and mow slowly. • , When mowing large areas, start by turning to the right so that clippings wilt discharge away from shrubs, fences, driveways, etc. After one ortwo rounds, mow in the opposite direction making left hand turns until finished (See Fig. 11 ). Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week, Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. • If grass is extremely tall, it should be mowed twice to reduce Ioad and possibte fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ° Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. F1G. 12 14 ,,,ll ilu ,,ill i,lu i i¸ i i unnll j i n CUSTOMER ............. Ill MAINTENANCE nil°' II ii T Check Brake Tire Pressure i, ...........,,,, ,,,,,,, I I II J Check Battery 0 CIean Batteq_' and Terminals R JCheck TranSaxie Inspect I N Drive Belt(s) .......... _- , ...... Tension Air Filter Paper Fuel Fitter more often when more often w_en w*th oil filter, GENERAL mere ''[ If IIIIIIII ---- I ......................... ' " i i....'ii' _,, J I_2 I if cttetlge often when v'[v' I........... ! Cartridge tn dirty a heavy or dusty oil eve.,y 50 _ours. mowing in se_cly load or in aigh ameient ternperatunss, cor'ldit_ons. soil. I .... 5 - _fequi#pee _ ediuet_Ote sy_ern. 6 - Not required if equi#ped w_tt_mainterlancs-free battery. 7 - 3]ghten front a._depivot boft to 35 _4bs. rnax_munl. Do not ove_i_ten. LUBRICATION (_)SP!NOLE ZERK--_ BEARING ZER_ _ All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. (_ )ATTACHMENT"k,. CLUTCH EACH USE Check engine oi! leveI. - Check brake operation. • Check tire pressure. Check for Ieose fasteners. CHART t..._q ® F_ONT W.E_L_."'_ Once a year you should repiace the spark plug, ctean or replace air filter, and check blades and belts for wear. A new spark ptug and clean air filter assure proper air-fuel mixture and heip your engine run better and last fonger. : vsi ......... ii[_ RECOMMENDATIONS • ..... 1 I ' Operating under ooerat_ng " ] Some adjustments witl need to be made periodically to properly maintain your tractor. BEFORE I _s The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full vatue from the warranty, operatormustmaintain tractor as instructed inthis manual. , , if l/ = ....... Replace bia_es V' Oit Filter (If equipped) 2 - Service '11 I1'1 .................. V .... Arrestor Repiace 4 - Aepiace ,,,,,,,,,,,,i ) .......,: CIeanEng'neO°°HngF'ns Reptace Spark Plug 3 - If equipoed ,,,,,,,,, I_ Oil Level I . Char_je i =,rll DATES 'V', Cooling Air Screen Repiace illll _" LaveVReoharge Muffler/Spark llJ, v' ' Adio°tBla,eBe,t,,)Teo,ion ...... Clean i I/, ,, T G Inll Ii cA u .oo,,on o.o. N iirlrll i,i ¸ If CheckfO,LooseFa,tene_ Check" Engine i /__;'_';_._'SERV_CE Operation Motion ii /__o_f R '"S'hamerVF_eplace Mower atades Adjust iii __Y _Eau_R SERWCB Check iiiii RESPONSIBILITIES SCHEDULE FILL IN DATES AS YOU COMPLETE illU,lnll 1"--SPINDLE ZERK (_ ............ _"_--_" _RO_WHEEL ® 2.......... F-'-t ._' ! I ENGINE (_) ":::::::::=:::' __ _ _ / [ ........_ ___._"_ \ I i_["_GEARSHIFT PINTS (_) SAE 30 OR 10W30 MOTOR OIL (_) GENERAL PURPOSE GREASE (_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON _EARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW15 OERED GRAPHITE TYPE LUBRICANT SPARINGLY. iJ,,IVnUl, IIII ,11111111 ,., I, ,,,,,,,, ,, ,,,',,,u, irllnn CUSTOMER u_u m , i ,,lun .......... viii ii1,1111,111111 i.v,,., , i , , lUl RESPONSIBILITIES I i i nnlnl I Ill , PlIIII, ,llln I nlu ,, n , TRACTOR BLADE Always observe safety rules when performing any maintenance. \\ BRAKE _'_ MANDREL __ ASSEMBLY OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). ° Keep tires free of gasoline, oi!, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. BLADE FIG. 13 CARE For best results mower blades must be kept sharp. place bent or damaged blades, ,_LADE •AO..D,,.EA..RE..EO eE eY.,X.NES O. °eL.CAN REMOVAL Re- TO SHARPEN Raise mower to highest position to a{Iow access to blades. I Remove hex bolt, lock washer and fiat washer secudng biade. o Instatl new or resharpened blade with trailing edge up towards deck as shown. s Reassemble hex bolt, lock washer and flat washer in exact order as shown. (See Fig. 14) Care should be taken to keep the blade balar_ced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. (See Fig, 13) - BLADE • The blade can be sharpened with a file or on a gdnding wheel. Oo not attempt to sharpen while on the mower. * To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone batanoer. (When using a cone bafancer, follow the instructions supplied with balarIce 0. - • Tighten bo{t securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE £OLT IS GRADE 8 HEATTREATED. NOTE: We do not recommend sharpening blade- but if you do, be sure the blade is balanced. SJide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin para{leJ with the ground. ;f blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the b_ade is balanced. NOTE: Do not use a nait for balancing blade. The lobes of the center hote may appear to be centered, but are not. CENTER HOLE FIG. 14 16 / / ,,,, i ,ml ii, i i i i n n, i u ...................... CUSTOMER i i u nn i nl i .i, n i Ul .u, in • Keep battery and terminals dean, • Keep battery botts tight, • Keep small vent holes open (See "CONNECT BATTERY" in the Assembty section of this manual). • Recharge at 6-10 amperes for I hour, Open battery box door. Disconnect BLACK batter,/cabie first then RED battery cable and remove battery from tractor. • Wash batten! with solution of four tablespoons of baking soda to one gallon of water. Be careful not to get the soda solution into the ceils. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum ietty. • Reinstall battery (See "CONNECT Assembly section of this manuat). iiiii i • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • • Remove drain piug. After oit has drained completely, replace oil drain plug and tighten securely. • Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill, For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual, • Usa gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" fine on dipstick. BATTERY" in the COOLING Keep transaxie free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quatity detergent oil rated with APt service classification SF or SG, Seiect the oil's SAE viscosity grade according to your expected operating temperature, 0* -20° TEMPERATURE 30" ,tO'*' RANGE 32 _ FIG. 16 GRADES 40* 0_ AN33O=PATED 80= _0" BEFORE 20'* NEXT 30_ OiL i Determine temperature range expected before oil change. All oil must meet API service classification SFor SG. Check V-belts for deterio ration and wear after 100 hours of operation and replace if necessary. The botts are not adjustable, Replace belts if they begin to slip from wear. _20" n TO CHANGE ENGtNE OIL (See Figs. 15 and 16) V-BELTS -30" i Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fitl cap/dipstick securely each time you check the oil IeveL Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • ........,,,,,_,,,,,,,,,,,,,,,,,, Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year. TO CLEAN BATTERY AND TERMINALS • ii NOTE: Although multFviscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Your tractor has a battery charging system which is sufficient for normal use. However, pedodic charging of the battery with an automotive charger will extend its life. SAE VISCOSITY . RESPONSIBILITIES i BATTERY TRANSAXLE u CHANGE FIG. 15 17 H • = AIR FILTER =,= H I,,,,,HHU , =,,,,H,= = (See Fig. 17) CLEAN Your engine will not run _roperly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or ever,/season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. ,,,H = , ,,,=,,,,= ,,,,,,,, AIR SCREEN = == ,=' = , i,,i (See Fig. 18) Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. Service air cleaner more often under dusty conditions. ENGINE • Remove knob(s) and cover. TO SERVICE PRE-CLEANER COOLING FINS (See Fig. 18) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. • Slide foam pre-cieaner off cartridge. • Wash it in liquid detergent and water. • Squeeze it dry in a clean cioth. • Cover oil fill opening to prevent entry of dirt. • Saturate it in engine oil. Wrap it in ctean, absorbent cloth and squeeze to remove excess oil. ° Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins. • If very dirty or damaged, replace pro-cleaner. • To reassemble, reverse above procedure. • Reinstatl pre-cteaner over cartridge, Remove screws from blower housing and lift housing and dipstick tube assembty off engine. BLOWER HOUSING ° Reinstal! cover and secure with knob(s). TO SERVICE CARTRIDGE SCREWS • Remove cartridge nut. o Carefully remove cartridge to prevent debris from on* tering carburetor. Clean base carefully to prevent debris from entering carburetor. o Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. AIR SCREEN • Reinstall cartridge, nut, precteaner, cover and se_:ure with knob(s). IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO 8E USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE OETERIORAT1ONOF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE. COVER PLUG KNOB-"-" ENGINE COOLING FiNS r FIG. 18 COVER CARTRIDGE NUT PAPER CARTRIDGE FiG, 17 18 =,H==, = i=ll= M = CUSTOMERRESPONSIBILITIES MUFFLER CLAMP Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark ptug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. IN-LINE FUEL FILTER FUEL FILTER (See Fig. 19) F|G. 19 The fuel _ter should be replaced once each season, if fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. CLEANING • With engine cool, remove filter and plug fuel fine sections. • • Place new fuel filter in position in fuel Iine with arrow pointing towards carburetor. Clean engine, battery, seat, finish, etc. of all foreign matter. o • Be sure there are no fuel tine leaks and clamps are propedy positioned. Keep finished surfaces and wheels free of sit gasoiine, oil, etc. • Protect painted surfaces with automotive '_ Immediately wipe up any spilled gasoline. type wax. We do not recommend using a garden hose to ctean your tractor unless the eJectdcal system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 19 , i.i i. . i ,._rl. i.-i i ii.,. I n JI =¸1== .i ii Hn SERVICE AND ADJUSTMENTS _.tUUl i i H HI ii nl _ n ..uH i i i CAUTION: • o • • , ,H, i i i iiii Hpl .umn .,....J,l..,m nUl i n BEFORE PERFORMING . ii ,,,,,,,11 ii i Ul ii H,I,Hn ..n. I I I ....... ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. .i n i 1.1.1, . i ii, ,,..., ,,,,,,,,,, H.,..,i TRACTOR TO REMOVE MOWER (See Fig. 20) CLUTCH Mower will be easier to remove from the dght side of tractor. • • PIace attachment dutch in "DISENGAGED" position. Move attachment lift Iever forward to lower mower to its lowest position. • Roll bett off engine puItey. • Disconnect clutch rod from clutch lever by removing retainer spring. • Disconnect anti-sway bar from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. • Disconnect front links from deck by removing retainer springs, • Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT; IF"AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, THE R.H. AND L,H, SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR. RETAINER SPRING RETAINER SPRINGS TO INSTALL n,, MOWER {BOTH SII_ES) (See Fig. 20) ° Raise attachment lift lever to its highest position. , Slide mower undertractorwfth side of tractor. , ° Lower !ift Iever to its Iowest position. Install mower in reverse order of removal instructions. FIG. 20 discharge guard to right 2O • ,i H nH I¸ II II ,I ,1'11111,l'lnll I IIn NllU ii ji,nl n I¸ II . iiinl ill ,,u I I 'U ILU SERVICE AND ADJUSTMENTS llll HII,nl TO LEVEL ,I,II'IlU I MOWER ..... .... ll,Hl",l II n HOUSING ADJUSTMENT TO obtain the best cutting results, the mower housing should be adjusted so that the front is approximate{y 1/4" to 3/4" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor, Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Befo re making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one rink to same length as other link. • To Sower front of mower Ioosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nuts "F" against trunnion on both front Iinks. • To raise front of mower, ioosen nut =F' from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. When distance "D" is 1/4" to 3/4 = lower at front than rear, tighten nut "F" against trunnion on both front Iinks. Recheck side4o-side adjustment. (See Figs. 21 and 22) - Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance"A" on both sides of mawer she uld be the same o r within 1/4" of each other. - If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten Iift tink adjustment nut on that side. • To tower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each futl turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adiusting. BOTTOM EDGE QF MOWER TO GROUND II,lllUn FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-SACK ADJUSTMENT tS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). If tires are over or undednflated, you will not properly adjust your mower. SIDE-TO-SIDE I BOTTOM EDGE OF MOWER TO GROUND A GROUND LINE FIG. 21 LJFT LINK ADJUSTMENT NUT FIG. 22 FRONT UNKS 21 TRUNNION FIG. 24 SERVICE AND ADJUSTMENTS u i_ ,,,,n , i= TO REPLACE (See Fig. 25) ,, ,= H = MOWER BLADE n,nHi DRIVE = IH= ,,,,,,,m U = ,, I,,,,,,,,,n IH ,'m ,, = =,= WITH PARKING BRAKE "ENGAGED" BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake, BELT REMOVAL • Remove mower from tractor (See =TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT INSTALLATION - JAM NUT • lnstaIi new belt in reverse order of removal. • Make su re belt is in all pulley grooves and inside a!l belt guides. ° NUT =A" _ OPERATING ARM Instait mower in reverse order of removal instructions. FIG. 26 MANDREL PULLEY IDLER PULLEYS TO REPLACE MOTION DRIVE BELT (See Fig. 27) Park the tractor on tevel surface. Engage parr,ring brake. For assistance, there is a bett instatlation guide decal on bottom side of Ieft footrest. MANDREL PULLEY BRAKE Remove mower (See "TO REMOVE MOWER" in this section of this manual.) . Remove upper be{t keeper. • * Remove beft from stationary idler and clutching idler. Pull beit stack toward rear of tractor. Remove belt upwards from transaxte pulley by deflecting belt keepers. . Pull belt toward front of tractor and remove downwards from around engine puIley. ° Install new belt by reversing above procedure. IMPORTANT: _,4AKE SURE UPPER BELT KEEPER !6 POStT;ONED PROPERLY BETWEEN LOCATOR TABS, F_G. 25 TO ADJUST * PULLEY (See Fig. 26) CLUTCHING IDLER Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxte. if tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. * Depress clutch/brake pedal and engage parking brake. - Measure distance between brake operating arm and nut "A" on brake rod. - If distance is other than 1-1/2", disengage parking brake, loosen jam nut and turn r_ut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A_. . Engage parking brake and recheck distance. • Road test tractor for proper stopping distance as stated ai_ove. Readjust if necessary, if stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary, Contact your nearest authorized service center/department. KEEPER FIG. 27 22 i i , ,u, i u lU,ll, ,inn ,ill i i,,lll i i ii i i i, i lu i i ill i ,,, SERVICE AND ADJUSTMENTS ii1,, i i TO ADJUST ,111 ipl i STEERING ,Hi WHEEL ii i ilnnm ALIGNMENT • i BATTERY illl ,nnl ii n t ,,,11,, Lead-acid batteriesgener. and smoking materials away from batate explosivegases. Keep sparks, flame teries. Always wear eye protection when around batteries, ............................................. _ The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service centeddepartment. FOR illlll ENGINE WITH A WEAK . ................................ _ CAUTION: TOE-IN/CAMBER TO REMOVE WHEEL (See Fig. 28) ,i (See Fig. 29) section of this manual. WHEEL i i,m,i TO START If steering wheel crossbars are not honzontal (left to nght) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembty FRONT i i If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR UNIT IS EQUfPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. OO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. REPAIRS Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheei contains a square key - Do . not iose). • Repair tire and reassemble. TO ATTACH JUMPER CABLES • • On rear wheels only: align grooves in rear wheet hub and axle. Insert square key. , • Replace washers and snap retait_ing ring securely in axle groove. • • Replace axle cover. Cor=_qecteach end of the RED cabie to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. Connect one er_d of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. Connect the other end of the BLACK cable to good ,, CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER , BLACK cable first from chassis and then from the fully charged battery. ° RED cable last from both batteries. WASHERS NEGATIVE POSITIVE TERMINAL RETAINING RING TERMINAL Q AXLE COVER I _SQUARE KEY (NEAR WHEEL ONLY) FIG. 28 CHARGED BATTERY POSITIVE NEGATIVE TERMINAL FIG. 29 23 TERMINAL Ill I ............................................. SERVICE ill i TO REPLACE • • i rl ,ul ii HEADLIGHT AND ADJUSTMENTS i ,lllllU i'11111iil!l • AND RELAYS Check wiring. See electrical wiring diagram in the Repair Parts section of this manual. TO REPLACE FUSE J,l,,llll I I HI CONTROL CABLE • With engine not running, move throttle control lever from slow (,=b) to choke (N) position. Slowly move lever from choke (["4) to fast (,t_) position. o Check that holes =A" in governor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely. GOVERNOR CONTROLLEVER Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL (See Fig, 30) ............... The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustmentas described below before loosening cable. If adjustment is necessary, proceed as follows: Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • iii1,,,,11[111111 TO ADJUST THROTTLE (See Fig. 31) Rep{ace bulb in holder and push bulb holder securely back into the hole in the backside of the grill, Close hood. INTERLOCKS ,11, ENGINE BULB Raise hood. Pull bulb holder out of the hole in the backside of the grill. • i GOVERNOR CONTROL PLATE ASSEMBLY , Raise hood. • Unsnap headlight wire connector. • Stand in front of trector. Grasp hood at sides, titt toward engine and lift off of tractor. • To replace, reverse above procedures. HOLES"A" CLAMP SCREW' HOOD FIG. 31 HEADUGHT WIRE CONNECTOR FIG. 30 24 THRO'I-TL_ CABLE TO ADJUST CARBURETOR (See Fig. 32) ACCELERATION TEST - The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required tocompensate for differences in fuet, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: • In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuetJ air mixture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. High speed stop is factory adjusted. Do not adjust damage may result. IMPORTANT: NEVER TAMPER WiTH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDtNG THE ENGINEABOVE THE FACTORY HIGH SPEED SETTtNG CAN BE DANGEROUS, IF YOU THINKTHE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND THE SEAT IN CARBURETOR MAY RESULT _FSCREW IS TURNED iN TOO TIGHT. PRELIMINARY SETTING - • Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. - Be sure the throttle control cable [s adjusted propedy (see above). Move throttle control lever from slow position. If engine hesitates or dies, valve out (counterclockwise) 1/8 turn. continue to adjust, if necessary, until ates smoothly. THROTTLE LEVER IDLE SPEED SCRE"N ° With engine off turn idle mixture valve in (clockwise) closing it finger tight and then turn out (counterclockwise) 1 full turn. F_NAL SETTING • Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. • Move throttle control lever to stow (._) position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. • While still holding throttle Iever against idle speed screw, turn idle mixture valve in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough, Turn valve to a point midway between those two positions. Release throttle lever. RG. 32 25 (,a_) to fast (_,) turn idle mixture Repeat test and engine acceler- ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor wilt not be used for 30 days or more. . . ................ i [[ [[ [i [[[[[ [[[[[ [ [ i [il[j gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. n,,n ,11 r FUEL SYSTEM _ i IMPORTANT: iT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. J I ! ,,,,u,, TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a pedod of time, clean it thoroughty, remove all dirt, grease, leaves, etc, Store in a clean, dry area. • Clean entire tractor (See"CLEANING" in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adiustments section of this manuat). • Lubricate as shown in the Customer Responsibilities section of this manual. • Be sure that all nuts, bolts and screws are secureiy fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. , Touch up all rusted or chipped paint surfaces; sand lightly before painting, Fully charge the battery for storage. * After a pedod of time in storage, battery may require recharging. , ,, Drain the fuel tank. • Start the engine and Iet it run until the fuel Iines and carburetor are empty. • Never use engine or carburetor cleaner productsin the fuel tank or permanent damage may occur, Use fresh fuel next season. • NOTE: Fuel stabilizer is an acceptable aftemative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasotine in fuel tank or storage container. Atways foitow the mix ratio found on stabilizer container. Run engine at Ieast 10 minutes after adding stabilizer to attow the stabilizer to reach the carburetor, Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). BATTERY . • CYLINDERS To hetp prevent corrosion and power leakage during iong periods of storage, battery cables should be disconnected and battery cteaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Customer Responsibifities section of this manuat). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. - Remove spark ptug(s). - Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for a few seconds to distribute oil. o Replace with new spark plug(s). OTHER • Be sure battery drain tube is securely attached. • Do not store gasoline from one season to another. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. = Replace your gasoline can if your can starts to rust, Rust and/or dirt in your gasoline will cause problems. • if possible, store your tractor indoors and cover it to give protection from dust and dirt. o Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 26 i ii i,irl,l_,H, i I ..................................... _ TROUBLESHOOTING . inl CAUSE Will not start i iiii iii t. Out of fue!. 1. Fitl fuel tank. Engine not "CHOKED" properly. Engine flooded. Bad spark ptug. Dirty air filter. Dirty fuel filter. Water in fuel. 2. 3. 4. 5. 6. 7. See "TO START ENGINE7 in Operation section. Wait several minutes before attempting to starL Replace spark ptug. Clean#apiece air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasolineand replace fuel filter. Check all wiring, Contact an authorized service facility. Contact an authorized service facility. iii jl Engine clicks but will not start ,i i,u, i 1. 2. 3. 4. Cluto}'vbrake pedat not depressed. Attachment clutch iS engaged. Weak or dead battery. Blown fuse. 5. 6. 7. 8. 9. t. 2. 3. 4. 1. 2. 3. 4. 5. & 7. 8. 9. 10. 11. 12. I3. 14. I5. Excessive i ,,,, vibration Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel _n_[ and refi_fwith fresh gasoline. Check all widng. Contact an autho#zed service facility. Contact an authenzed service facility. .... i i Corroded battery terminals. Loose or damaged widng. Faulty ignition switch. Fautty sotenoid or starter. FauRy operator presence switch(as), 1. 2. 3. 4. 5. & 7. 8. 9. Depress cfutctvbreke pedal Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean t3attery terminals. Check a_lwiring. Check/replace _gnitIon switch. Check/replace solenoid or starter. Contact an authorized service facJlity. Weak or dead battery. Corroded battery terminals. Loose or damaged widng. Faulty Solenoid or starter. I. 2. 3. 4. Recharge or replace battery. Clean battery terminals. Check all wi#ng. Check/replace sotenoid or starter. 1. 2. 3. 4. 5. 6. 7. 8. g. Set in "Higi']er Cut" posi#onireduoa speed. Adjust Enrottle control Clean underside of mower housing. Clean!replace air filter. Check nil leveVchange oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain _el tank and carburetor, refill tank withfresh ,IHI ,,,Jl Loss of power iiii 1. 2. 3. 4. 5. 6o 7. 8. Dim/air filter. Bad spark piug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. Loose or damaged winng. Carburetor out of adiustment` Engine valves out of adjustment. ii,l,lUUll imll i 8. 9. t0. i Engine will not turn over ,u Loose or damaged wiring, Carburetor out of edtustmant Engine valves out of adjuemnent` 1. 2. 3. 4. 5. 6. 7. 8. iiii CORRECTION iii Hard to start ,,i POINTS 2. 3. 4. 5. 6. 7. 8. 9, 10. i II I'1 iiiii PROBLEM rill, i . ........ ii,nl i Cutting too much grm_,Wtoo fast. Thro_e in "CHOKE" pealtJen. Build-up of grass, leaves and trash under mower. Dirty air filter. Low aif tevet/d|mi oil. Fautty spark plug. 0itly fuet Alter. Stale or dirty fuel. Water in fuel 10. 11. 12. 13. 14. I5. Spark plug wire Jcese. Dirty engine air screerVfins. Oittytc_ogged muffler. Lc'_se or damaged widng. Carburetor out of adjustment` Engine valves out of adjusm_nt. gasoline and re#lace fuet filter. Connect and i_ghtan spark plug wire. Clean engine air screen/fins. Clean/replace muffler. Check all wiring. Contact an authorized service fas_ltty. Contact an authorized service facility. ,,........... t. 2. Wen, bent or loose blade. Bent blade mandrel. 3. Loose/damaged 1. 2. 3. part(s). 27 Replace blade. T_ghten blade bolt. Replace blade mandrel. T;ghten Ioose part(s). Replace damaged parts. u ,111 iii nlrlrl unl i i/ nn nlu i t , iiiiiiiiii TROUBLESHOOTING iii i iii i i i i ii,n n iii ,i,ii i i i ,llUUll i iii CAUSE Engine contfnuee to run when operator _eaves seat with attachment ctutch engaged !. Fau{_ _emto_safe_ Poorcut-uneven 1. 2. 3. 4. Worn, bent or loose blade. Mower deck net level Buildup of gm_, leaves, and trash under mower. Bent biade mandrel 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. iiii HIll I jlnl r,nl iii ,in POINTS i in iiiii nnlnllllUl n i iiii n ml presence_ntmt s_em. 1. Check w#ing, switches and connections. |f not corrected, contact an authorized so.ice facility. 1. 2. Replace blade. Tighten blade bolt. Levelrm_wer deck. 3. 4. 5. Clean undersideofmower housing. Reptace blade mandrel. Clean around mandrels to open vent ho_s. 1. Obstruction incfutch mechanism, 1, Remove 0bstructJon. 2. 3. 4. Worn/damaged mower dnve beit. Frozen idler puttey. Frozen btade mandrel 2. 3. 4, Repiece mower dr_ve belt. Replace idler pulley. Replace btade mandrel. 1. 2. 3. 4. Engine speed too slow. Travel speed too fast. Wet grass. Mower deck not level 1. 2. Place thro_e comrol in "FAS'P position. Shift to slower speed. 3. 4. Atlow gra_ to dry before mowing. Level mower deck. 5. 6. 7. 8. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. 9. 10, t 1. Btades improperly installed. Improper biades used. CIogged mower deck vent holes from buildup of gross, leaves, _d tm_sh around mandrels. ,,,,, ...... Poor grass discharge ii iiu CORRECTION PROBLEM Mower b;adee wiJl not fof_te ,,i,n ii ,In ,Ill i i i JI Headlight(s) not working (if so equipped) ii, Battery witl not charge 5. 6. 7. & 9. 10. 1 t, Check tires for proper sir pressure. Replace/sharpen blade. T'iginten blade bolt. Clean underside of mower housing. Replace mower drive belt. Rsinstai_ blades sharp edge down. Replace with blades J{sted in _is manual. Clean around m&ndrais to open vent hotes. I 1. Switch is "OFF*'. I. rum switch "ON'. 2. 3. 4-, 5. Butb(s) burned out. Faulty light switch. Loose or damaged widng. Blown fuse. 2. 3. 4. 5. Repiace bulb(s). ChecK/replace light switCh. Chec_ wiring and connec_ons. F_e_tace fuse. iiiiiiiiiii ,,,,,,,,,,.,,,,,,, i 1. 2. _ad battery ca#(S). Po{3r cable connections, 3, 4. Faulty regulator [if so equipped). Faulty sitemator. _. 2, 3, 4. i 1. Engine throttle control not set at 'BLOW* position for 30 seconds before stepping engine. 28 t. , I,HI rll I Reptace battery. ChecK/clean aJl connections. Replace regulator. Replace attemator. Jl iii Engine "backfires" when turning engine ,,OFF = _ ..... iii i1,11 iiii i i Move thro_e control tO "SLOW" position and aJlow to idle for30 seconds before stopping engine, i 15 HP 42" TRACTOR - - MODEL NUMBER 917.257644 SCHEMATIC RED o111o "( I" BUICK BATTERY RED RED w_rrE , REED _ FUSE 30 AMP. STARTER CLUTCH /BRAKE _;L_O; (PEDAL UP) IGNITION SWITCH ,,........ , I ( -----] I --- °_°_ t ____._ :o 81.ACK sEAT SW,TCH 1 ........ (NOT OCCUPIED) (>}........ ATT'MENT CLUTCH (CLUTCH OFF) GROUNDING CONNECTOR e IGNITION UNIT BLACK © SPARK PLUG tt • /'3 I 8LUH 1 Q-L_LL_AJ €, r ...... =1Iii, III 1 AFTER FIRE SOLENOID meg '......' ORANG_ _(_ BmOWN c BLAC_ R _EAOUGHT I_t SW_TCH (OFF) IGNr[1ON SWITCH POSmON j oN CIRCUIT B.L ........... NON-REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CUPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING _ REMOVABLE CONNECTIONS 29 ___2->_EADLIGHTS NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT iDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. • REPAIR PARTS 15 HP 42" TRACTOR - - MODEL NUMBER 917.257644 ELECTRICAL 22 21 41 36 38 35 39 \ 2 1 f I i ] 30 REPAIR PARTS 15 HP 42" TRACTOR -- MODEL NUMBER 917.257644 ELECTRICAL KEY NO. PART NO. 1 2 3 4 6 7 8 9 15 t6 t9 20 21 123899X 747604!2 STD551025 STD551125 STD541025 109238X 144940 109596X 144935 144939 STD551125 73350400 136850 22 23 24 25 26 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 70 4152J STD551225 4799J 124503X 108824X 4207J !21305X 144921 140400 141226 140403 110712X I08236X STD601005 104445X 140336 109553X 140414 71110408 131563 138406 73640400 140422 NOTE: DESCRIP_ON Battery Service W/Caps Bolt, Hex Head 1/4-20 unc x 3/4 Washer Washer Nut Tube, Plastic, 12" Case, Battery W/2 Holes WiBrty Cramp, Hose Screw Cap Hex Nylon 3/8-16 x 1 Nut Clip Fast 3/8 Washer, Lock Nut, Hex, Jam I/4-20 UNC Harness, Light Socket (Includes Key # 33) Bulb, Light Washer Cabte, Battery, 6 Gauge, Red, t 1" Cable, Battery, 6 Gauge, Red, 45" Fuse, 30 Amp Cable, Ground, 6 Gauge, Black, 12" Switch, Plunger Switch, Ignition Nut, ignition Cover, Key Switch Key, Ignition Switch, Light Bracket, CIutch Switch Screw Switch, Interlock, Clutch, 2 Terminal Bracket, Interlock Switch Switch, Interlock, Clutch, 4 Terminal Harness, Ignition Bott, Hex Head, Fin. Cover, Terminal, Red Sofenoid Nut Keps Hex 1/4-20 UNC Harness Engine B&S All component dimensions given in U.S. inches 1 inch = 25.4 mm 31 REPAIR PARTS 15 HP 42" TRACTOR CHASSIS - - MODEL NUMBER 917.257644 AND ENCLOSURES 17 21 _4 21 26 18 25 29 16 1 28 26 33 10 3 39 32 26 t4 REPAIR PARTS 15 HP 42" TRACTOR CHASSIS - .. MODEL NUMBER 917.257644 AND ENCLOSURES KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 t2 13 14 15 140341 140356 17490612 19131216 11050600 140169 126842X 126471X 140637X013 72140608 135464 11030400 126276X 17490608 74180512 16 17 18 19 21 22 24 25 26 27 28 29 30 31 33 34 35 38 39 t00 -- STD541431 131445X459 126938X 17521312 !22933X 124479X STD523710 19131312 STD541437 17030808 140137 124029X 140001X459 136619 !05465X459 105484X_59 STD533707 139886 139887 105037X 5479J NOTE: DESCRIPTION Chassis Assembly Drawbar Screw, Thd. Roll. 3/8-16 x 3/4 Washer 13/32 x 3/4 x 16 Gauge Washer, Lock, Extemat Tooth Saddle Shield Ht Hood Kohi/Dia Engine Clip Insulator .406 Mtg Hole Dash Bott, Cam'age 3/8-16 x 3/4 Panel, Dab,h, L.H. Washer Lock I/4 lnt/Ext Tooth Panel, Dash, R.H. Screw Thdrol 3/8-16 x 1/2 Screw, Machine, Truss Head 5/16-18 UNC x 3/4 Nut Hood Assembly Bumper, Hood Screw, Sftd. Hex Hd. w/Pl Washer Rivet, Ratchet, Ny!on Washer, Nylon .28 x .75 x .t9 Bolt Washer 13/32 x 13/18 x 12 Gauge Nut Screw Spidedock Hex Hd #8-1/2 Gdll Lens, Headlight Bar, Clear Fender Bracket, Fender Footrest, L.H, Footrest, R.H. Bolt Pivot Bracket Assembly, LH. Pivot Bracket Assembly, R.H. Strip Foam 18" Plug, Button All component dimensions given in U.S. inches 1 inch = 25.4 mm 33 REPAIR PARTS 15 HP 42" TRACTOR " " MODEL NUMBER 917.257644 DRIVE 1 72 56 84 65 56 j 21 87 18 5 34 61 26 75 34 REPAIR PARTS 15 HP 42" TRACTOR - - MODEL NUMBER 917.257644 DRIVE KEY NO. 1 PART NO. 142603 2 3 4 5 6 6 10 11 12 13 110422X 123666X 12000028 121520X 17490512 141003 76020416 105701X 19151216 71040412 14 15 16 18 19 21 22 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 42 44 45 STD551125 74780544 STD541431 STD523710 STD541437 106933X 130804 STD541237 106888X STD551037 STD56121Q 140448 124236X 130807 127275X STD523107 122424X 120183X STD551062 STD571810 123674X STD523727 4470J 109070X 19131312 105706X II0812X DESCRIPTION Transaxle, Dana, 6 Speed, Mode! Number 4360-79 Spring, Extension, Brake Pulley, Transaxle Ring, Retainer Strap, Torque Screw, Thd., Roll 5/16-18 x 3/4 Lever, Shift Pin, Cotter Washer, Shift Plate Washer 15/32 x 3/4 x 16 Gauge Bolt, Hex Head, Fin. 1/4-28 UNF x 3/4 Grade 8 Washer Bolt, Hex Head 5/16-18 x 2-3/4 Nut, Crownicck 5/16-t8 UNC Boft Nut Knob Rod, Brake Nut Spring, Brake Rod Washer Pin Rod, Parking Brake Cap, Parking Brake, Red Bracket, Transax{e Keeper, Bett, L.H. Bolt Shaft Assembly, Foot Pedal Bearing, Nylon Washer Rotl Pin Putley, idler, Flat Bott Spacer, Split .395 x .59 Keeper, Belt, Retainer Washer 13/32 × 13/I6 × 12 Gauge Bearing, Nylon Washer, Hardened KEY NO. PART NO. 46 47 48 49 50 51 52 53 55 56 57 58 59 61 62 63 64 12000039 127783 123789X 123205X STD523715 STD541437 STD541431 105710X 105709X STD523712 130801 127274X 140312 17490612 8883R 140186 71170764 65 ST0551143 66 129921 70 134683 72 19132012 74 109502X 75 121749X 76 STD581075 77 123583X 78 121748X 80 131488 81 136932 82 123782X 83 19171218 84 132182 85 73530400 86 71208 87 19212016 88 12000008 89 139964 90 124346X 100 19111216 DESCRIPTION Ring, Klip Pulley, Idler, V-Groove, Plastic 8ellcrank Assembly Retainer, Belt Bolt Nut Crown Lock 3/8-16 UNC Nut Crown Lock 5/16-18 UNC Link, Ctutch Spring, Clutch Return Bolt Fin He× 3/8-16 x 1-t/4 V-Belt, Ground Drive Keeper, Belt, R.H. Keeper, Belt, Center Span Screw, Thd., Roll 3/8-16 x 3/4 Cover, Pedal Pulley, Engine Bolt, Hex Head, Fin. 7/16-20 x 4 Grade 5 Washer Keeper, Belt, Engine, LH. Guide, Mower Ddve Belt, R.H. Washer 13/32 x 1-1/4x !2 Gauge Spacer, Split .80 × .94 Washer 25/32 x 1-l/4 x 16 Gauge E-Ring Key, Square 2.0 × .1845/.1865 Washer 25/32 x 1-5/8 x I6 Gauge Arm, Shift Shaft Assembty Spdng, Torsion Washer 17/32 x 3/4 x 16 Gauge Tie Rod Nut, Ny_ock Bushing, Pivot Washer E-Ring Console, Shift, 6 Speed, N/Ignition Nut, Self-Threading, Washer Hd 1/4 Washer tl/32 x 3/4 x 16 Go. NOTE: All component dimensions given in U.S. inches ! inch = 25.4 mm 35 REPAIR PARTS 15 HP 42" TRACTOR STEERING - - MODEL NUMBER 917.257644 ASSEMBLY 47 36 14 REPAIR PARTS 15 HP 42" TRACTOR STEERING - - MODEL NUMBER 917.257644 ASSEMBLY KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 139768 142033 135227 135228 6266H 121748X 19272016 12000029 3366R 130468 STD551137 73610600 110438X 74011056 73901000 132624 132614 57079 I24035X 126684X STD551125 71070410 23 24 25 26 27 28 29 30 32 36 37 38 39 40 41 42 43 46 47 127501 109816X 124036X 126847X 136874 19131416 1749O612 STD561210 130465 132196 STD611005 139769 19133808 STD541537 104820X 124-417X 121749X t21232X 8855M NOTE: DESCRIPTION Steedng Wheel Front Axle Assembly Spindle Assembly, L.H. Spindle Assembly, R.H. Beadng, Race, Thrust, Hardened Washer 25t32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing, Steering Column Link, Drag Washer, Lock Nut, Hex, Fin. 3/8-24 UNF Spacer, 8earing, Front Axle Bolt, Hex Head 5/8-11 UNC x 3-1/2 Nut, Lock, Flange 5/8-11 UNC Pfn, Axle 5/8 x t.56/1.54 Shaft Assembly, Steedng Washer, Thrust .515 × .750 x .033 Support, Shaft Washer, Shim t/4 x 5/8 x .062 Washer Screw, Hex Socket Head 1/4-20 x 5/8 Pittman Shaft Assembly Nytiner, Snap-In Bracket, Steering Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x t6 Gauge Screw, Thd., Roll. 3/8-16 x 3/4 Fin Rod, Tie Bushing, Steedng Screw Insert, Steerfng Wheel Washer 13/32 x 2-3/8 x 8 Gauge Gripco Nut Adaptor, Steedng Wheel Boot, Steering Shaft Washer 25/32 × lq/4× 16 Gauge Cap, Spindle Fitting, Grease Allcomponent dimensions given inU.S. inches 1 inch = 25.4 mm 37 REPAIR PARTS 15 HP 42" TRACTOR - - MODEL NUMBER 917.257644 SEAT ASSEMBLY j8 10 KEY NO, PART NO. 1 2 3 4 5 6 7 8 9 I0 t2 13 14 127438X 140551 STD523710 19131610 145006 STD541437 124181X 17490616 19131614 140552 12!246X 121248X 72050411 71 DESCRIPTION Seat Bracket, Pivot, Seat Bolt Washer 13/32 x 1 x 10 Gauge Clip, Push-{n Hinged Nut Spring, Seat Screw, Thd., Roll 3/8-16 x 1 Washer 13/32 x 1 x 14 Gauge Pan, Seat Bracl(et, Switch Mounting Bushing, Snap B(31t,Carriage 1/4-20 x 1-3/8 KEY NO. PART NO. 15 16 17 21 22 23 134300 12!250X t23976X 139888 ST0541431 74780814 24 25 26 19171912 1270t8X STD551t50 DESCRIPTION Spacer, Sptit .28 x .88 Spring Locknut, Flange 1/4 Grade 5 Bolt, Shoulder 5t16-18 UNC Nut Bolt, Hex Head, Fin. 1/2-13 x 7/8 Grade 5 Washer 17/32 x 1-3/16 x 12 Gauge Bolt, Shoulder 5/16-18 x .62 Washer, Lock NOTE: All component dimensions 1 inch =25.4 mm 38 given in U.S, inches REPAIR PARTS 15 HP 42" TRACTOR -- MODEL NUMBER 917.257644 DECALS 13 6 3 18 7 7 1 18 4 16 10 19 5 \ 11 8 12 t3 14 KEY NO. 1 2 3 4 5 6 7 8 9 !0 11 12 PART NO. 138955 142239 143735 143736 132674 !33644 142235 133178 128314 137537 4900J 109!99X WHEELS 15 KEY NO. DESCRIPTION Decal, Decat, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decat, Operating _nstruction B&S Diamond rCiGold OHV Hood, R.H. Hood, L.H. Grill, LT4000 Customer Maintenance Side Panel, IC Gctd Mower, 3 fn One Fender, Craftsman Caution, English Clutch/Brake, English V-Belt Drive Schematic PART NO. I3 t4 15 131473 136832 !05466X 16 t7 18 19 21 ---- 140837 133179 142234 131265 138836 138311 145418 145419 DESCRIPTION Decal, Chassis, 5 Speed/42" Decal, V-Belt Schematic Decal, Pad Footrest Rbr Sq Craftsman Decal, Parking Brake Saddle Decal, Mower QC System Decal, Ins. Hood 15HP OHV White Decal, Lightbo×, Grill Decal, Dash Lawn Tractor St[ Decal, Lift Handle Owner's Manual, English Owner's Manual, Spanish & TIRES KEY NO. 1 2 3 4 11 39 PART NO. 59192 65139 !06222X 59904 5 6 7 8 9 10 106732X427 278H 9040H 106t08X427 106266X 7152J 11 104757X DESCRIPTION Valve Cap, Tire Stem, Valve Tire, Front Tube, Front Tire (Not Provided, Service Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bearing, Ftange (Front Wheel Only) Rim, Rear Tire, Rear Tube, Rear "Rre {Not Provided, Service Item Only) Cap, Axle _EPAI_ PART8 ENGINE 15 HP 42', TRACTOR. " MODEl. NUMBER 917.257644 2 13 4 8 31 40 3O 29 2O REPAIR PARTS 15 HP 42" TRACTOR-- MODEL NUMBER 917.257644 ENGINE KEY NO. PART NO. 1 2 132759 17720410 3 140590 4 13 14 15 16 18 19 20 21 22 23 24 29 30 31 32 33 37 38 137352 125593X 13280324 13200300 STD551237 136718 105839X 105838X STD551025 123650X 128953X STD601005 137180 127057X 109202X 123549X t23487X 137O40 --- 40 44 124028X 17490412 46 62 72 78 19091416 STD55!131 71070512 17490620 NOTE: DESCRIPTION Control, Throttle Screw, Hex Head, Thread Cutting !/4-20 x 5/8 Engine, B&S, 15Hp Diamond Turbo Screen Model No. 28N707, Type NO. 0160-01 Muffler Gasket, Exhaust Nipple, Pipe 3/8 NPT x 3 Elbow, Standard 90 °, 3/8-18 NPT Washer Shietd, Heat Receptacle, 1/4 Turn Retainer, 1/4 Turn Washer Stud, 1/4 Turn Shieid, Heat Screw Arrestor, Spark Pinch Weld, Hood Tank, Fuel Cap Assembly, Fuel Tank, vented Cramp, Hose Line, Fuel Plug, Oil Drain (Order From Engine Manufacturer) Bushing, Snap, Fuet Line Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4 Washer 9/32 x 7/8 x 16 Gauge Washer, Lock Screw, Hex Cap Head 5/16-18 x 3/4 Screw, Thd., RoIL &J8-!8 x 1-1/4 All component dimensions given in U.S. inches 1 inch = 25.4 mm 41 REPAIR PARTS 15 HP 42" TRACTOR MOWER - - MODEL NUMBER 917.257644 LIFT 7 22 21 _2 • 3 3° \ 11 13 19 13 2O 15 32 161718 2O 19 13---_ 15 32 42 20 REPAIR PARTS 15 HP 42" TRACTOR MOWER - - MODEL NUMBER 917.257644 LIFT KEY NO. PART NO. 1 2 3 4 5 6 7 8 t0 11 12 13 15 16 17 18 136973 122507X 105787X 12000002 19211621 120183X 125631X 122365X 122512X 139865 139866 4939M 127218 73350800 130171 73800800 19 20 21 22 23 24 25 26 27 28 29 30 31 32 139868 3!46R 19151216 12000037 110807X 19131016 2876H 76020308 126971X 73350600 138057 110810X 140302 73810600 DESCRIPTION Lift Lever Inner Wire Assembly Shaft Assembly, Lift Pin, Groove E-Ring Washer 21/32 x 1 x 21 Gauge Bearing, Nylon Gdp, Handte, Fluted Button, Plunger, Red Spdng Link, Lift, LH. Link, Lift, R.H. Retainer Spnng Link, Front Nut, Hex, Jam 1/2-t3 UNC Trunnion Locknut, Hex, with Washer Insert 1/2-13 UNC Arm, Suspension, Rear Retainer Sp#ng Washer 15/32 x 3/4 x 16 Gauge Ring, Klip Nut, Special Washer 13/32 x 5/8 x 16 Gauge Spnng Pin, Cotter 3/32 × I/2 Rod, Adjust, Lift Nut, Hex. Jam 3/8-16 UNC Knob, Infinite Height Adjustment Trunnion, Depth Stop Bearing, Pvt_ Lift Spherical Nut, Hex 3/8-24 w/Nylon Insert NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 REPAIR PARTS 15 HP 42" TRACTOR MOWER - - MODEL NUMBER 917.257644 DECK 76 68 77 37 74' 73 46 71 t 105 s6_ 52 34 .33 32 31 45 105 106 21 113 111 114 2"> 24 25 \ 26 2 16 28 _" 29 ,18 18 J J 17 1 113 44 27 REPAIR PARTS 15 HP 42" TRACTOR MOWER - - MODEL NUMBER 917.257644 DECK KEY NO. PART NO. 1 2 3 4 5 6 8 9 10 11 12 13 144393 STD533107 138017 138440 STD624008 130832 850857 STD551137 140296 134149 129895 !37645 I4 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 41 42 43 44 45 46 48 49 50 51 52 53 128774 110485X 140329 72110610 72140505 132827 136888 STD541431 134753 131267 105304X 123713X 110452X 130968 19111016 131491 138776 129963 129861 137266 STD533717 133835 131494 19131316 133551 STD541437 140083 140088 STD624003 137729 133944 133940 131340 STD54t410 139888 131845 DESCRIPTION Mower Housing Bolt Bracket Assembly,Sway Bar, Front Bracket Assembly, Sway Bar Retainer Spring Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Grade 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Ball Shaft Assembly, Mandre{, Vented (Includes Key Number6) Housing, Mandrel Vented Beadng, Bail, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 3/8-16 x 1-1/4 Bolt, Carriage 5/16-18 x 5/8 Bait, Shoulder Baffle, Vortex Nut Crowntock 8/16-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Gauge Rod, Hinge Screw Thdrol Hex Head Zinc Mwr Washer, Spacer Putley, Mandrel Nut, Topiock, F!anged Boit Fastner, Christmas Tree Pu{fey, Idler, Flat Washer 13/32 x 13/t6 × 16 Gauge Rod, Pivot, with Nibs Nut Crowntocl< 3/8-18 UNC Rod, Clutch, Secondary, with Nibs Guard, Mandrel, L.H. Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bott, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake KEY NO. PART NO. 54 55 56 58 59 67 68 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 92 101 102 103 104 105 106 t tI 112 113 114 115 t16 It7 1!8 119 121 -- 133943 140084 122052X 140086 141043 106932X 144200 142427 131870 127847 121748X 12000029 128903 127845 140334. 127498 128759 73350600 142028 120958X 144394 72140620 STD541437 136420 71161010 19061216 STD551110 130788 2029J 140353 132262 17490512 73510500 72! 10504 137844 133957 73930600 19121414 143723 130794 -- 145411 DESCRIPTION Washer, Hardened Arm, Idler Spacer, Retainer Spring, Torsion Brakes Guard, TUV Idler Knob, Round 3/8-16 UNC V-Belt Rod, Clutch, Pdmary, with Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring, KIip Bolt, Shoufder 3/8-!6 UNC x 1.44 Keeper, Spring Arm, Clutch, Primary Bushing, Large, Brass Spring, Mower Clutch Nut, Hex Jam 3/8-16 Unc Trunnion, Adj. Washer Sintered Keeper Belt Idler Fixed Bolt Carriage 3/8-16 x 2-1/2 Gr. 5 Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. Screw Thdrol 5/16-18 x 3/4 Nut, Hex, Keps 5/'16-i8 UNC Bolt, Carriage 5/16 UNC x I/2 Bcit, Shoulder Wheel, Gauge Nut, Centedock 3/8-16 Washer 3/8 × 7/8 × 14 Gauge Bracket Mandrel Assembly (}nciudes Key Numbers 8-10, 12-15, 31 and 32) Mower DecK, Complete (Standard Deck, Order Separately Muloher PIate and Gauge Wheel Components, Key Nos. 101-106 and 111-121) NOT1=: All component dimensions 1 inch = 25.4 mm 45 given in U.S. inches REPAIR PARTS 15 HP 42" TRACTOR DANA TRANSAXLE 26 - MODEL NUMBER - - MODEL NUMBER 917.257644 4360-79 31 37 52 49 5O 51 52 REPAIR PARTS 15 HP 42" TRACTOR DANA TRANSAXLE KEY PART NO. NO. 1 2 142671 2274.1 3 134400 4 1059Q4X 5 105905X 6 138235 7 134399 8 134791 9 138241 10 142672 11 134793 12 142573 13 120415X 14 142674 15 138234 16 110078X 17 105909X 18 105910X 19 105911X 20 142675 21 138246 22 138236 23 73810500 24 142676 25 2244J 26 !05916X 27 t20470X 28 110070X 29 142677 30 142681 31 120406X 32 108980X 33 120406X 34 134796 35 105925X 36 2232J 37 108978X 38 110079X 39 40 !24639X t20472X - MODEL NUMBER ..- MODEL NUMBER 917.257644 4360-79 KEY PART NO, NO. DESCRIP_ON Housing, Upper Screw, Self-Tapping, Large 1/4-20 × .734 Bail, Detent Spring, Detent Screw, Set Kit, Shifter Assembly Boot, Shifter Screw, Tapping w/Sealer Square Ring Ring, Retaining "Assembly, Kit, Shim .625 Shaft Bearing, Flange Washer, Plain .632 x 1.38 x .046 Key, Woodruff, #9 Assembly, Kit, Input Shaft Pinion, Bevel, !4 Teeth Ring, Retaining Chain, 24 Pitches Bearfng, Flange Gear, Spur, 14 Teeth Collar, Clutch Assembly, Kit, Clutch Keys Locknut 5/18-24 Shaft, Intermediate Key, Woodruff, #61 Ring, Retaining Sprocket, 18 Teeth Spacer Gear, Spur, 37 Teeth Gear, Spur, 35 Teeth Gear, Spur, 30 Teeth Gear, Spur, 25 Teeth Gear, Spur, 22 Teeth Gear, Spur, I9 Teeth Washer, Plain .640 x 1.37 x .061 Washer, Plain .632 x 1.00 x .026 Spacer .830 x 1.00 x .169 Assembly, Gear, Combination of 12 Teeth and 35 Teeth Shaft, Idler Spacer .635 x .875 x .755 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 80 61 62 63 64 65 66 67 !05928X 110084X 134394 120473X 142678 142679 120407X 106589X 120408X 105937X 2226J 134401 2264J 120474X 110081X 105941X 1t0071X 120952X 1t0082X t20475X 142680 12096tX 7294J 108989X 120953X 120954)( 134799 68 69 70 71 138244 108996X 120956X 106596X 72 73 120951X 120416X " "* DESCRIP_ON Sprocket, 9 Teeth Gear, Bevel, 42 Teeth * Assembly, Kit, Shim .750 Shaft Shaft, Ddve Gear, Spur, 12 Teeth Gear, Spur, !5 Teeth Gear, Spur, 20 Teeth Gear, Spur, 25 Teeth Gear, Spur, 28 Teeth Gear, Spur, 31 Teeth Washer, Plain .632 x 1.00 x .060 Washer, Neoprene Washer, Plain .758 x 1.25 x .031 Axle, L.H. Gear, Miter, t5 Teeth Ring, Retaining Gear., Spur, 32 Teeth Shaft, Cross Gear; Miter, 15 Teeth Axle, R.H. Housing, Lower Puck, Friction Disc, Brake Spacer Jaw, Brake Pin, Dowel Screw, Self-Tapping, Large 5/16-18 x 2.25 Lever, Actuating Washer, PIain .321 x 1.00 × .055 Bracket, Anti-Rotation Screw, Self-Tapping, Large 5/16-!8 x 1:44 Puck, Friction Grease Use in combinations to maintain proper clearances Order Key No. 15 NOTE: Al! component dimensions given in U.S. inches 1 inch = 25.4 mm 47 REPAIR PARTS 15 HP 42" TRACTOR BRIGGS & STRATTON ENGINE - MODEL -- MODEL NUMBER NUMBER 28N707, 917.257644 TYPE NUMBER 0160-01 615_) 230 634A 63_ 238 J "_ REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 337 35 Q 1022 7 166 _13 1034 294 1022 45 1029 1 1026 48 REPAIR PARTS 15 HP 42" TRACTOR BRfGGS & STRATTON - - MODEL NUMBER ENGINE - MODEL NUMBER 95 634 28N707, 917.257644 TYPE NUMBER 016001 H 127 138 106 987 117 105 , ............... 104 51 137 , 634B 52 142 147 1033 VALVE oVERHAUL 1",.,_ CARSURE'rOR OVER.AUL KIT KIT i 46 _32 i 15 130 9_5 987 i 634B 137 947 REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 49 REPAIR PARTS 15 HP 42" TRACTOR BRIGGS & STRATTON ENGINE - - MODEL NUMBER - MODEL NUMBER 28N707, 523 L 668 468 1006 5O 917.257644 TYPE NUMBER 0160-01 REPAIR PARTS 15 HP 42" TRACTOR BRIGGS & STRATTON ENGINE - - MODEL NUMBER - MODEL NUMBER 28N707, 917.257644 TYPE NUMBER 222 0160-01 877 ° 265 240 601 209 i _ ,i ,i ,,i i,i i ,ll i,l,i 801 513 310 544 •._o,_ _ * tnc_uaes #398003 #280104 #495877 #94288 Ctutct_Assembty Gear Retainer"and Pfn R_|I Pin (Ref. NO. 513) (Ref. No. 783) (Ref. No. 876) CRef. NO. 896) 'Ref. No, 728) 51 REPAIR PARTS 15 HP 42" TRACTOR BRIGGS & STRATI'ON KEY PART NO. NO. 1 2 3 5 7 8 9 t0 11 12 13 15 18 18 20 22 23 24 25 26 27 28 29 32 32A 33 34 35 37 40 45 46 51 496412 399265 391086 495858 272614 495735 27803 94621 281246 271916 271997 271996 94728 94239 495162 94196 494238 291675 94624 492326 222698 495860 495977 495978 495979 495854 495852 495851 495855 260924 299691 391288 494504 495490 94695 94648 495856 495857 262811 224502 224641 262411 494433 272465 ENGINE - MODEL - .. MODEL NUMBER NUMBER 28N707, KEY PART NO. NO. DESCRIPTION Cylinder Assembly Bearing, Cylinder * Seal, Oil Head, Cylinder "** Gasket, Cylinder Head Breather Assembly * Gasket, Valve Cover Screw, Sems Tube, Breather "Gasket, Crankcase Cover, .015" "Gasket, Crankcase Cover, .005" "Gasket, Crankcase Cover, .009" Screw, Cylinder Head Plug, Oil Drain Crankshaft Timing Gear Key Base, Engine "Sea!, Oil Screw, Seres, Base Mounting Fiywheef and Ring Gear Assembly, Magneto Key, Flywheel Piston Assembly, Standard Size Pfston Assembly, .010" Oversize Piston Assembly, .020" Oversize Pfston Assembly, .030" Oversize Ring Set, Piston, Standard Size Ring Set, Piston, .010" Oversize Ring Set, Piston, .020" Oversize Ring Set, Piston, .030" Oversize Loc_, Piston Pin Pfn Assy., Piston, Standard Siz8 Pin Assy., Piston, .005" Oversize Rod Assembly, Connecting Rod Assembly, Connecting, .020" Undersize Crankpin Bore Screw, Hex Washer Head, 1-57/64 Screw, He× Washer Head, 1-5/8 Valve, Exhaust Valve, Intake S#nng, Valve Guard, Flywheef Retainer, Valve Spdng Tappet, Valve Gear, Cam "_" Gasket, Carburetor (Carburetor to EIbow) (Also Included in Gasket Set, Part Number 495993) 917.257644 TYPE NUMBER 0160-01 DESCRIP'F1ON 52 272569 53 75 78 95 98 104 105 106 108 117 118 121 123 125 127 130 131 133 137 138 141 142 147 164 168 171 187 188 192 201 209 216 2t9 222 224 225 94637 224061 94832 94098 495800 231789 231855 231854 224540 231858 495932 495799 94616 495935 --224539 494379 494381 281165 281164 495931 231859 231794 214053 94555 281051 393815 94627 492160 262787 260695 262766 490815 495611 94729 231058 * ** "*" /nctuded in Gast_et Set (495993) Included in Carburetor K;t (495799) Included in both Gasket Set (495993) and Valve Overhaui Kit (495992) tncfuded {n Gasket Set (495993), Carburetor Kit (495799) and Carburetor Gasket Set (494385) .... **" Gasket, Carburetor (Elbow to Cylinder) Stud, Carburetor Mounting Washer, Spring Screw, Pan Head *_ Screw, Throttle Screw, ldle Speed ** Pin, Float Hinge "* Valve Float "Seat, InletValve Vafve, Choke "*Jet, Needle Valve VaNe, Needle Carburetor Overhaul Kit Screw, Elbow Mounting Carburetor Assembly "Plug, WeJch (Sold in Kit Oniy) Vaive, Throttle Shaft and Lever, Throttte Float, Carburetor .... Gasket, Float Bowt .... Washer, Bowt Shaft and Lever, Choke "Nozzle, Carburetor "Pilot, Jet EIbow, Carburetor Stud, Rocker Arm Nut, Air CIeaner Mounting Une, Fuet (11" Long, Cutto Suit) Screw, Sems Screw Assembly, Rocker Arm Link, Governor Spring, Govemor Link, Choke Gear, Governor Plate, Governor Control Screw, Sems, Air Cleaner Crank, Governor NOTE: Atl component dimensions given ;n U.& inches 1 inch = 25.4 mm 52 REPAIR PARTS 15 HP 42" TRACTOR BRIGGS & STRATTON KEY PART NO. NO. 227 230 232 238 240 265 284 284A 294 304 305 493935 94742 262785 262836 394358 221535 94326 94073 810068 496280 94729 308 307 333 334 337 348 356 358 363 383 423 445 455 467 468 474 482 523 524 525 535 637 552 562 592 601 611 814 6t5 618 834 634A 634B 635 546 557 224696 94623 495859 93381 491055 93705 496070 495993 19203 89838 94073 493909 222561 493903 494439 393474 93621 495230 68838 496113 272403 281106 231597 92813 231082 93053 493496 93306 93307 262803 28t 168 491323 281167 280872 224546 93496 ENGINE - - MODEL - MODEL NUMBER NUMBER 28N707, TYPE NUMBER KEY PART NO. NO. DESCRIPTION Lever Assembly, Governor Washer, Governor Crank Spring, Governor Link Cap, Valve F{Jter, Fuel (In Fuet Line) Clamp, Casing Screw, Hex Head Screw, Hex Head Screw, Set Housing, Btower Screw. Hex, Head, Blower Housing Mounting Shield, Cylinder Screw, Cylinder Shield Armature, Magneto Screw, Seres, Armature Mounting Plug, Spark Screw, Hex Head Wire Assembly Gasket Set Puller, Ftywheet Wrench, Spark Plug Screw, Seres Cartridge, Air Cleaner Cup, Screen Mounting Knob, Air Cleaner Screen, Flush Rotating Stator, Alternator Screw, Seres Cap and Dipstick, Oil Filler "Sea!, Fitler Tube Tube, Oil Fi!ter Element, Filter * O-Ring, Air Cleaner Bushing. Governor Crank 8oJt, Governor Lever Nut. Hex Clamp, Fuel Pipe Elbow, Fuel Pipe Pin, Cotter Retainer, E-Ring .. Spring, Choke Return Seal, Choke Shaft * Seal, Governor "* Washer, Throttle Shaft Elbow, Spark Plug Brace, Air Cleaner Screw, Seres 663 668 718 726 94620 280848 230192 392134 727 741 757 758 759 781 842 847 851 868 868A 871 872 875 877 947 965 975 977 987 1005 1006 1022 1023 1028 490324 262932 213998 399891 298909 94593 270920 496415 224110 494435 272_!0 262835 281361 495862 393456 495739 94108 495933 494385 281166 281400 224413 272475 224552 494432 495136 224554 495992 495248 94673 270723 1029 1033 1034 1044 1054 RPM Settings: * "* "* .... 0160.01 DESCRIPTION Screw, Self-Tapping Spacer Pin, Dowel Gear, Ring (Includes Mounting Hardware) Cover, Starter Gear, Timing Link, Counterweight Counterweight Assembly Pin, Counterweight Screw, Counterweight * Seal, Oil FiIter Cap Fill Group, Oil Terminal, ignition Cable "** Seal Assembly, Valve "* Gasket, Vatve Bushing, Guide (Intake & Exhaust) Cover, Air Cleaner Body, Air Cleaner Diode and Connector Assembly Solenoid Nut. Hex Bowl Assembly, Carburetor Carburetor Gasket Set *" Seat, Throttle Shaft Fan, Flywheel Retainer, Fan **" Gasket, Cover Cover, Rocker Arm Rod, Push, Intake Rod, Push, Exhaust Arm, Rocker Valve Overhaul Kit Guide Assembly, Push Rod Screw, Hex Head Tie, Cabte Low: !650-1850, High: 3200-3400 {nctuded in Gasket Set (495993) Included in Carburetor Kit (495799) Inctuded in both Gasket Set (495993) and Valve Overhaul Kit (495992) Inctuded in Gasket Set (495993), Carburetor Kit (495799) and Carburetor Gasket Set (494385) NOTE: 53 917.257644 AII component dimensions given in U.S. inches 1 inch = 25.4 mm Z 0 _J I l- m Z n- / 0 I O w / / I 0') / 0 ,-! I-- ! zO U. OZ / w o,. 0 J /8 Q Z i m 0 w 0 l Z 0 / W 1- / 111 /- 0 0 / / 55 S _A/ S CRI FTSMI:IN® OWNER'S MANUAL 15.0 HP iC ELECTRIC START 3 in One Convertible 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR MODEL NO. 917.257644 Each tractor has its own model number. its own model number, Each engine has The model number for your tractor will be found on the model plate tocated under the seat. The model number for your engine will be found on the blower housing of the engine, All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Re* tail Stores. IF YOU NEED REPAIR SERVICE OR PARTS: WHEN ORDERING REPAIR PARTS, ALWAYS FOLLOWING INFORMATION: GIVE THE • PRODUCT o TRACTOR FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: • MODEL NUMBER - 917.257644 1-800-4-REPAIR • ENGINE MODEL NO, - 28N707, TYPE NO. 0160-01 (1-800-473-7247) • PART NUMBER • PART DESCRIPTION FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: Your Sears memhandise has added value when you consider Sears has ser_lic8 units nationwide stzff_d with Sears trained technicians.,, professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. 1-800-FON-PART (1-800..366-7278) 145418 07,12.94 Printed in U.S.A. [111111111 IIIIIIII IIII IIII II I IHII II II I IIIIIIIIIIIIIII IIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIIIIII IIII I IIIIIIII IIIIIIIII IIIIIIIIIIIIIIIIII I I IIIIIIIIIIL IIIIIIIIII III HillII
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