Craftsman 917257644 User Manual TRACTOR Manuals And Guides L0801039

CRAFTSMAN Lawn, Tractor Manual L0801039 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917257644 917257644 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917257644. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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CRaFrs
MODEL NUMBER 917.257644
• Assembly
= Operation
• Customer Responsibilities
= Service and Adjustments
• Repair Parts
OWNER'S MANUAL
_ne TM
Convetr'tlble
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
I IIIIIIII IIII IP
IIIIIIIIIIIIIII IIIIIIIIIII
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATtNG HANDS AND FEETAND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand, and foi!ow all instructions in the manual
and on the machine before starting.
Only allow responslbie adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade,
Be sure the area isclear of other peopte before mowing. Stop
machine if anyone enters the area,
Never carry passengers.
De not mow in reverse unless absolutely necessary. AIways
look down and behind before and while backing.
= Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off
b_ades, set parking brake, stop engine, and _emove keys
before dismounting.
° Turn off btades when not mowing.
Stop engine before removing grass catcher or unclogging
chute..,
Mow only in daytight or good artificial light.
,Do not operate the machine while under the influence of
alcohol or drugs.
,Watch for traffic when operating near or crossing roadways.
Use extra care when {ceding or unloading the machine into
atrailer or truck.
it. SLOPE OPERATION
Slopes are a major factor retated to loss-of-control and tipover
accidents, which can resutt in severe injury or death. All slopes
require extra caution. !f you cannot back up the slope or if you feel
uneasy on it, do not mow it.
DO:
Mow up and down stopes, not across.
Remove'. _bstac_es such as rocks, tree timbs, etc.
,Watch for hotes, ruts, or bumps. Uneven terrain could
overturn the machine. Tatl grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the stope.
Foilow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed Jr direction.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the btades an_ proceed siowty straigt_t down the
slope.
DO NOT:
°Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheat is over the edge
of a ctiff or ditch, or if an edge caves in.
Do net mow on wet grass. Reduced traction could cause
sliding.
°De not try to stabilize the machine by putting your foot on the
ground.
,Do not use grass catcher on steep slopes. 2
I!1. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the machine
and the mowing activity. Neverassume that children willremain
where you last saw them.
*Keep children out of the mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
°Before and when backing, look behind and down for small
children.
Never carry children. They may fall eft and be ssdously
injured or interfere with safe machine operation.
Never allow children to operate the machine.
° Use extra care when approaching blind comers, shrubs,
trees, or other objects that may obscure vision.
iV. SERVICE
Use extra care in handling gasotine and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or_ add fuel with the engine
running. Atlow engme to cool before refueling. Do not
smoke,
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
° Keep nuts and bolts, especially btade attachment botts, tight
and keep equipment {n good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, Ieaves, or other debds build-up.
C{ean oil or fuel spillage. Allow machine to coot before
stonng.
Stop and inspect the equipment ;f you stdke an object.
Repair, if necessary, before restarting.
Never make adiustments or repairs with the engine runnin_
Grass catcher components are subject to wear, damage, and
deterioration, which coutd expose moving parts or allow
objects to be thrown. Frequently check components and
reptace with manufacturer's recommended parts, when nec-
essary.
o Mower blades are sharp and can cut. Wrap the blade(s) Jr
wear gtoves, and use extra caution when servicing them.
-Check brake operation frequently. Adjust and service as
required.
ii Ul J
Look for this symbol to point out impor-
tant safety precautions, It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
ii ii i H ,,,,,,,, ,,,,,,,,,,,,,,,,,,, i i i
&CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making
repairs.
i i
CONGRATULATIONS on your purchase of aSears
Tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, well-
trained technicians and the proper tools to service or repair
this unit.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your unit properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER 917.257644
SERIAL
NUMBER
OATEOFPURCHASE
THEMOOELANOSER ALNUMBERSW LLBEFouND
ON A PLATE UNDER THE SEAT.
YousHouLDRECORDBOTHSERIALNUMBERANO
0ATEOFPURCHASEANDKEEPZNASAFEP CE
IFORFUTUREREFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
- Follow a regular schedule in maintaining, caring for and
using your unit.
Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
PRODUCT SPECIFICATIONS
HORSEPOWER: 15.0
GASOLINE CAPACITY 5 QUARTS
AND TYPE: UNLEADED REGULAR
,,, ,,,, ,,, ,
OIL TYPE (API*SF!SG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
0iL, CAPACITY: 3.0 PINTS
i SPARK PLUG: CHAMPION RJ-19LM
i (GAP: .0,30") STD361458
VALVE CLEARANCE: INTAKE: .005 °- _007"
EXHAUST: .009" - .01 t"
GROUND SPEED (MPH): FORWARD:
1st 1.02
2rid t .35
3rd 2.t0
4th 3.14
5th 4.00
6th 5.12
REVERSE: 1.58
TIRE PRESSURE: FRONT: 14 PSI
REAR: 12 PSI
CHARGING SYSTEM: 3AMPS BATTERY
5 AMPS HEADLIGHTS
BLADE BOLTTORGUE: 30-35 FT. LBS.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass*cov-
ered land untess the engine's exhaust system is equipped
with a spark arrestor meeting applicable local or state laws
(if any). tf a spark arrester is used, it shoutd be maintained
in effective working order by the operator.
In the state of California the above is required by Iaw
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPA!R PARTS section of this manual),
............ ,, ...... ,, ....,,,, iii1,11111i i i ,,i,i iii ,IHI I IIIIIIIIIIIIII II
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the
instructions in the owner's manua|, Sears will repair or replace, free of charge, any parts found to be defective in matedal or
wo rkmanship.
This Warranty does not cover.
Expendable items which become worn during normal use, such as blades, spark ptugs, air cleaners and belts.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or accident or the faiiure to maintain the
equipment according to the instructions contained in the owner's manual.
°Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in material or
workmanship and our testing determines the battery will not hoid a charge, Sears will replace the battery at no charge.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT IN THE UNITED STATES.
This Warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., Df817 WA, HOFFMAN ESTATES, ILLtNOfS 80179
m,ii iii i ii ii iiiiiiiii i iii iiiii ii iii iiiiiiiiiiiiiiiiiiiiiii iii iii .........
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-19
WARRANTY .................................................................. 3
TABLE OF CONTENTS ................................................. 4
INDEX ............................................................................ 4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................. 7-10
OPERATION ................................................... ....... 11-14
MAINTENANCE SCHEDULE ..................................... 15
SERVICE AND ADJUSTMENTS ........................... 20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ........................................... 27-28
REPAIR PARTS - TRACTOR ................................ 30-47
REPAIR PARTS - ENGINE .................................... 48-53
PARTS ORDERING/SERVICE .................. BACK PAGE
INDEX
A
Accessories ............................................ 5
Adjustments:
Brake ........................................... 22
Carburetor ................................... 25
Mower:.
Front-To-Back ........................ 21
Side-To-Side .......................... 21
Throttle Control Cable ................. 24
Air Filter, Engine ................................. 18
Air Screen, Engine ............................. 18
Assembly ......................................... 7-10
B
Battery:
Charging ....................................... 8
Cleaning ...................................... 17
Connecting .................................... 8
Starting with Weak 8artery ......... 23
Storage ....................................... 26
Terminals .................................... 17
Botts:
Motion Ddve
Removal/Replacement ........... 22
Mower Blada Dnve
RemovagRepfacement ........... 22
B{ade:
Sharpening .................................. 16
Replacement ............................... 16
Brake Adjustment ............................... 22
C
Carburetor Adjustment ....................... 25
Controls, Tractor ................................ 11
Customer Responsibilities ............. l 5-19
Engine:
Air F}lter ................................... 18
Air Screen, Engine .................. t8
Battery ..................................... l 7
Cco{ing Fins, Engine ............... 18
Engine Oit ............................... 17
Fuel Filter ................................ 19
Spark Plugs ............................. 19
Tractor:.
Blades ..................................... 16
Lubrication Chart ..................... 15
Maintenance Schedu|e ........... 15
Tire Care ......................... 9,16,23
Cutting Height, Mower ....................... t2
E
Electrical:
Interlocks and Relays ................. 24
Schematic ................................... 29
Wiring Diagram ........................... 30
Engine:
Air Filter ....................................... 18
Air Screen ................................... 18
Cooling Fins, Engine ................... 18
Oi_Change .................................. !7
Oil Level ................................. 13,17
Oil Type ....................................... 17
Preparation ................................. t3
Repair Parts ........................... 48-53
Starting ........................................ 14
Storage ....................................... 26
F
Filters:
Air................................................18
Fuel ............................................. t g
Fuei:
Type ............................................13
Storage ....................................... 26
Fuse ...................................................24
G
Gauge Wheels ..................................... g
H
Hood Removal/installation ................. 24
L
Leveling Mower Deck ......................... 21
Lubdcation Chart ................................15
M
Maintenance Schedute ...................... 15
Mower:.
Adjustment, Front-to-Back .......... 2!
Adjustment, Side4o-Side ............ 21
Blade Sharpening ....................... 16
Blade Replacement ..................... 16
Cutting Height ............................. 12
instaliation ................................... 20
Operation .................................... 13
Removal ...................................... 20
Mowing Tips .......................................14
Muffler................................................I9
Spark Arrestor .......................... 3,40
Mulcher Plate.....................................I0
4
O
Oit:
Cold Weather Conditions ....... 13, t7
Engine ......................................... 17
Storage ....................................... 26
Operation ...................................... 11-14
Operating Mower ................................ 13
Options:
Accessodes ...................................5
Spark Arrester .......................... 3,49
P
Parking Brake ................................ 11-12
Parts Bag ............................................. 6
Parts, Replacement/Repair ........... 30-47
Product Specifications ...... ._................... 3
R
RepairParts i_..][.................i..........30-47
S
Safety Rules ......................................... 2
Beat ......................................................8
Serviceand Adlustments ..............20-25
Brake...........................................22
Carburetor...................................25
Fuse ............................................2€
Hood Removal/Installation .......... 24
Motion Dnve Belt
Removal/Replacement ........... 22
Mower Blade O,dva Be_!
Removal/Replacement ........... 22
Mower Adiustment:
Front-!o-Back ......................... 21
Side-to-Side ........................... 2I
Mower Installation ....................... 20
Mower Removal .......................... 20
T_re Care ............................. g,I 6,23
Slope Guide Sheet ............................. 55
Spark Plugs ........................................ lg
Specifications .......................................3
Starting the Engine ....................... 13-14
Steedng Wheel ................................ 7,23
Stopping the Tractor ........................... t2
Storage ...............................................25
T
Throttle Contrei Cable Adjuetment ..... 24
Tires ........................................... 9,16,23
Trouble Shooting Chart .................. 27-28
Transaxle Repair Parts ................. 46.47
W
Warranty ............................................... ;3
Wiring Diagram ..................................30
Wiring Schematic ............................... 29
ACCESSORIES AND ATTACHMENTS
,,,H ................ , i= = _ ,,n .............. ,,n u,,,,n =, ._u _ul
These accessories and attachments were available through most Sears retail cutters and service centers when the tractor was purchased.
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE MAINTENANCE
SPARK PLUG BLADESGAS CAN ENGINE OIL FUELSTAB UZER BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are Jlsted beiew with brief explanations of how they can help
you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be avai]abte or fit your model. Contact your nearest Sears store for the
accessories and attachments that ate available for your tractor.
Most of these attachments de not require additional hitches or conversion kits (those that do are indicated) and _,re dcsignc_ for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy fawn. To*
pered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close _ntervals to let moisture soak iq.
Steet weight tray for increased penetration.
BAGGER lets you collect grass ctippings and leaves for a
healthier, nearer looking lawn. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage.
CARTS make hauting easy. Variety of sizes available, ptus
accessories such as side panel kits, toot caddy, cart cover,
protective mat and doily.
CORING AERATOR takes smatl plugs out of soil to allow mois-
ture and nutrients to reach grass roots. 36-inch swath, 24
hardened steel codng tips. 150 lb. capacity weight tray.
EASY OIL DRAIN VALVE makes ell changes easier, faster.
FRONT NOSE ROLLER canters infront of mower deck to reduce
chances of =scalping" on uneven terrain.
GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,
such as sweepers, dethatchers; aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKF_JDETHATCHER Ioosens soil and ftips thatch and
matted leaves to lawn surface for easy pickup. Twenty spdng tine
teeth. Useful to prepare bare areas for seeding. Available for front
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36qnch wide path and
tosses thatch into large hopper. Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades. For models not equipped as 3-in-t Convertible
mowers. See "MOWER" in the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x8 or 2 xI0 lumber.
ROLLER for smoother lawn surface. 36-1nch wide, 18qnch
diameterwater-tight drum holds up to 390 tbs. of weight. Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum.
SNOW BLADE forsnow removal onty, 14-inch high, 42-inch wide
btade clears 38-inch path when angted left or right. Raises, lowers
with side Iever. Adjustable skids; repteceable, reversible scraper
bar. (Use with tire chains and wheet w_,ights and/or rear drawbar
weight.)
SNOWTHROWER has 40-inch swath. Drum-type auger bandies
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seal 6-inch
diameter spout discharges snow 10 to 50 feet. Lilt controlled at
tractor seat, (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-volt OC electric motor that connects to the
tractor battery or other 12.vott source_ Includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustal3te spray pattern. For apptying herbicides, ineecti*
cides, fungicides and Iiquid fertilizers.
SPREADEFUSEEDERS make seeding, fertilizing, and weed FdlF
ing easy. Broadcast spreaders are also useful for granular de-
icers and sand.
SWEEPERS Iet you collect grass ctippings and leaves.
TILLER has 5hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own buittqn
Iift and depth control system and does NOT require a sleeve hitch.
F_tsany lawn, yard or garden tractor. Simply hook up to the tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hiIling...without too{s.
TIRE CHAINS are heavy duty; cicseiy spaced extra-large cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubutar steel
frame, ABS piastic top; ctear plastic windshield offers 360 degree
visibility. Hinged metal doom with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields Ior use as sun
protector in summer. Optional accessories include: tinted/
tempered sotid safety glass windshield with hand operated wiper;,
12-volt amber caution light for mounting on cab top.
VACS for powerful collection of heavy grass ciippingsand leaves.
Optional wand attachment to pick up debris in hard-to-reach
places. VAC/CHIPPER inctudes a chipper-shredder.
WF.JGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
,,= ,, , ,,,,n,,, u ...............
Parts Bag contents shown full size
, ,, =,=,,,,,,,u ,
(2) Sheet
Metal
Screws
#10-16 x 1/2
(1) Locknut 3/8-24
(1) Large Fiat Washer
,11 u,, =r ,, Hi1 ,,,,,,,, u,
(1) Shoulder 8o/t 5116-18 (1) Hex Bolt 1/2-13 x 1
_1 (1) Lock Washer 1/2
1) Washer I7/32 x 1-3/16 x12 Gauge
,,,1n, ,,,,,1 ,,,,uu@
__WS #10 X 518 (2) Lock Washers #10
nni ,n,,, in
(2) Hex 80 ts 1/4-20 × 3/4
(2) Hex Nuts l/4-20
12)Washers 9/32 x 5/8 x ! 6 Gauge
................ (2! Loc!{ Washers I/4 .
Parts packed separately in carton
............... ,= _ = ,nn=
Seat
Steering
Boot
Steering
Wheel Mulcher
Plate
©WHOPSManual Parts Bag
Parts bag contents not shown full size
...... ,,,,,,,,, H,, uu
i/f-_'_ t'_"_ (2) Washers 3/8
(2} Shoufder \ i_._//(2) Gauge _._ (2) Center-
Botts "---_ Wheels _ lock Nuts
Steering Wheet
Adapter (2) Keys
(2) L_tch Hook
Assemblys
Steering
Wheel
insert
!5 °
Steering
Bushing
i,11111 ii ii i,illU i i ii i ,iiirlii i i HllUU III II1'1'11111'1 III II I I I
ASSEMBLY
11111 ,Rrlllllll illUl,ii iiii iiii i ,,, ,,,,,,,,,,,,, u i,i ',Hill ii iiii I lUl I iiiiiiiiiiiii
Your new tractor has been assembled at the factory with exception of those parts left unassembted for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set wittmake assembly easier. Standard
wrench sizes are listed.
(1) 5/16" wrench
(2) 7/16" wrenches
(1) 1/2" wrench
(1) 9/16" wrench
(!) 3/4" Socket w/dnve rachet
Phillips Screwdriver
Tire pressure gauge
Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons
from carton (See page 6),
Cut, from top to bottom, atong lines on atl four comers
of carton, and lay panels fiat.
° Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFFSKID
ATTACH STEERING WHEEL (See Fig, 1)
-Slide the steering bushing over the steenng shaft.
.Raise steering shaft forward until screw holes in dash
line up with steering bushing. Install two (2) sheet
metal screws and tighten securely.
Posit{on steering boot over steering shaft.
Ptace tabs of steering boot over tab slots in dash and
push down to secure,
Slide steering wheel adapter onto upper steedng shaft.
, Position front wheels of the tractor so they are pointing
straight forward.
,Position steering wheel so cross bars are horizontal
(left to right) and siide onto adapter.
Assemble large flat washer and 3/8-24 iocknut and
tighten securely.
Snap steering wheel insert into center of steering
wheel.
Remove prote_ive ptast_c from tractor hood and grill.
IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
tS TO ROLL OFF SKID.
BUSHING SCREW'
PosmoN)
F]G. t
SLOT
TO ROLL TRACTOR OFF SKID (See Fig. 8)
Raise attachment lift tever to its highest position.
Release parking brake by depressing clutch/brake
pedal.
Place gearshift lever in neutral (N) position.
Rotl tractor backwards off skid,
Remove banding holding discharge guard up against
tractor.
ASSEMBLY
HH,= ='============ == n
CONNECT BATTERY (See Figs. 2 and 3)
CAUTION: Do not short battery termi-
nals. Before connecting battery, re-
move metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
,,n, i in=
Lift seat pan to raised position.
Open battery box door.
oBe sure battery drain tube is attached to battery box.
° Remove terminal protective caps and discard.
-If this battery is put into service after month and year
indicated on labet (label tocated between terminals)
charge battery for minimum of one hour at 6-10 amps.
-First connect RED battery cable to positive (+) terminal
with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely.
Connect BLACK grounding cable to negative (-) termi-
nalwith remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely.
°Ctose battery box door.
Open battery box door for:
lnspectien for secure connections (to tighten hard-
ware).
-Inspection for corrosion.
Testing battery.
o Jumping ({f required).
,Periodic charging.
LOCK
HEX WASHER
NUT
FLAT
WASHER
DISCARD
TERMINAL
PROTECTIVE
CAPS
POSITIVE
(RED) CABLE
t
BOLT
NEGATIVE
(BLACI_ CABLE
RG. 2
\
VENT
SEAT
PAN
BOX DOOR
FIG. 3
=
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment bolt.
° Remove cardboard packing on seat pan.
=PIace seat on seat pan and assemble shoulder boff,.
= Assemble adiustment bolt, lock washer and flat washer
Ioosety. Do not tighten.
. Tighten shoulder bolt securely.
- Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which
allows you to press dutch/brake pedal all the way
down.
° Get off seat without moving its adjusted position.
° Raise seat and tighten adjustment bolt securely.
SHOULDER
BOLT
_LOCK WASHER
ADJUSTMENT LARGE FLAT WASHER
BOLT
SEAT PAN SEAT_
F{G. 4
iiii ii ,llllllll .........,.,,,,,,,,,,,,,,,,,,,,,,,, illli i "i i , ....
ASSEMBLY
ill ,1111_1i iiii¸i i i
CHECK TIRE PRESSURE
The tires on your tractor were ovefinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
Reduce tire pressure to PSi shown in "PRODUCT
SPECIFICATIONS on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade ddve belts in the Service and Adjustments
section of this manual Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is property adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
iii i iiii i i iiiiiiiii iii iiiiii
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 5)
Assemble gauge wheets with tractor on a flat level surface.
Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT"in the Opera,on
section of this manual).
With mower in desired height of cut position, gauge
wheels should be assembled so they are slightlyoff the
ground, install gauge wheel in appropriate hole with
shoulder bolt, 3/8" washer and 3/8-16 locknut and
tighten securely.
Repeat for opposite side insta!ling gauge wheel in
same adjustment hole.
GAUGE WHEEL t
MOUNTING
BRACKET '_.,
SHOULDER BOLT
FIG. 5
INSTALL MULCHER PLATE
(See Figs. 6 & 7)
* Install two tatch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
o Tighten hardware securely.
. Raise and hold deflector shield in upright position.
=Place front of mulcher plate over front of mower deck
opening and s_ide into place, as shown.
° Hook front latch into ho_e on front of mower deck.
*Hook rear latch into hole on back of mower deck.
= = 11,11 = i = ill=
t_ CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
,,,,,=,=,,, ,,,
WELD NUT FROM THE TOP HOOK POINTS DOWN
LOCK
WELD WASHER
NUT
SCREW
LATCH
WASHER
LOCK
WASHER
WASHER
MULCHER _._
PLATE SCREW
FIG. 6
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mutcher ptate and store in a safe place.
Your mower is now ready for clischarging or installation of
optional grass catcher accessory.
DEFLECTOR
LATCH
HOOKS
FTG. 7
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SA TISFA CTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
/All assembly instructions have been completed.
,/ No remaining loose parts in carton.
JBattery is properly prepared and charged. (Minimum
! hour at 6 amps).
,," Seat is adiusted comfortably and tightened securely.
,/ AII tires are properly inflated. (For shipping purposes,
the tires were ovednflated at the factory).
.J i3e sure mower deck is proper!y reveled side-to-side/
front-to-rear for best curing results. (Tires must be
properly inflated for leveling).
/Check mower and drive belts. E]e sure they are routed
properly around pulleys and inside all be_t keepers.
/Check wiring. See that all connections are still secure
and wires are property cJamped.
WHILE LEARNfNG HOW TO USE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING tMPORTA,Nq"
ITEMS:
,/ Engine oil is at proper tevet.
/Fuel tank is filled with fresh, clean, regutar unleaded
gasoline.
/Become familiar with atl controls -their tocation and
function. Operate them before you start the engine.
/Be sure brake system is in safe operating condition.
10
ii iiiiiii i ,11 iii ii ri iiiir ...... i i i ii
OPERATION
ml iii i Linll,i ii .ii im..iMi
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations withyour tractorto familiarize yourseff with the locations of vadous controls and adjustments, Save
this manual for future reference.
THROTTLE/CHOKE
CONTROL
CLUTCH/BRAKE
PEDAL
HEIGHT
ADJUSTMENT
KNOB
IGNITION
SW1TCH LIFT LEVERPLUNGER
ATTACHMENT
LIFT LEVER
ATTACHMENT
.UTCHLEVER
PARY*JNG BRAKE
GEARSHIFT
L_"VER
FIG. 8
Our tractors conform to the safety standards of the American NationaJ Standards Institute,
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWTTCH: rums the headlights on and off.
THROTFLFJCHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCH/BRAKE PEDAL: Used fordectutchingandbrak-
ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the
brake position.
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
ATTACHMENT LiFT LEVER: Used to raise and lower_e
mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.
HEIGHTADJUSTMENT KNOB: Usedto adjustthe mower
cutting height.
11
,u ,11 i, ,,,,,,11 i, _ _ ii i,lUl,,ll, Tit i iiiii iiiii , , , i,iii
OPERATION
,llll i,,m ,................... ,, , i,iiii iiiiiii i HIIIII iii IIHII i i,iii ii i iii i i =l i i i iii iii ii
i mill ,1,1, ,u .,,,,,,,,,,,,,.,,,,,,,,,,,,,11111i iiiii , , ,u Ul ,11 i,ii iii ] ,iiiii !
The operation of any tractor can result in foreign objects thrown into the eyes, which can !
result in severe eye damage. Always wear safety glasses or eye shields while operating your |
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask i
for over the spectacles or standard safety glasses. I
I
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
Depress c{utchibrake pedal into full =BRAKE" position
and hold.
Place parking brake lever in "ENGAGED" position and
release pressure from ctutchJbrake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
witl hold vehicle secure.
STOPPING (See Fig. 9)
MOWER BLADES -
° Move attachment clutch lever to "DISENGAGED" po-
sition.
GROUND DRIVE -
Depress clutch/brake pedal into full "BRAKE" posKion.
° Move gearshift lever to neutral (N) position.
ENGINE -
Move throttle control to slow (-,lib) position.
NOTE: Failure to move throttle control to slow (,,i@)
position and allowing engine to idle before stopping may
cause engine to "backfire".
Turn ignition key to "OFF' position and remove key,
Always remove key when leaving tractor to prevent
unauthorized use.
- Never use choke to stop engine,
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
iii i, Hi, m,IHIIIII Ilml,,,,ll, III
l& CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
iii umH ii ......... .,,,, ..........
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the
battery charging rate.
Futl throttle offers the best bagging and mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 9)
The direction and speed of movement is controlled by the
gearshift lever,
Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
Move gearshift and range shift levers to desired posi-
tion.
- Slowly release clutch!brake pedal to start movement
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANG{NG GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
THROTTLE]
CHOKE
CONTROL
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
PARKING BRAKE
"BRAKE" PosrTION
POSITION
GEARSHIFT
/'_-_. LEVER
CLUTCH/BRAKE PEDAL
"DRIVE" POSITION
"DISENGAGED"
POSITION
\
HEIGHT ADJUSTMENT KNOB
FIG. 9
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 9)
The cutting height is controlled by turning the height adjust-
ment knob in desired direction.
Turn knob clockwise (f'-'_l) to raise cutting height.
°Turn knob counterclockwise ()f"_) to lower cutting
height.
The cutting height range is approximately 1-t/2" to 4". The
heights are measured from the ground to the blade tip with
the engine net running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
The average lawn should be cutto approximately 2-I/2
inches during the cool season and to over 3inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
For best cutting performance, grass over 8 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
12
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OPERATION
. nil i i ., ............. ,,,,,, u inn i,,,i ,i,u,,,in i irllll 111111 nl I I =
TO OPERATE MOWER (See Fig. 10) Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
Your tractor is equipped with an operator presence sens- movement.
ing switch. Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged To restart movement, slowly release parking brake and
witi shut off the engine, clutch/brake pedal.
Select desired height of cut. Make all turns slowly.
°Lower mower with attachment lift control.
,Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES - disengage attachment
clutch control.
Ill nl
&
i ii u
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
.IH ii
ATTACHMENT CLUTCH LEVER
"DISENGAGED" POSITION *ENGAGED"
POSITION
i.iiinn nl
ATTACHMENT
LEVER
HIGH POSt33ON
RG. 10
DISCHARGE
GUARD
TO OPERATE ON HILLS
"_::-_ i,iii i ,,,,i,iiin ,i,nn i i ii i iii
I _ CAUTION: Do not drive up or down
!_hills with slopes greater than 15° and
IU do not clrive across any slope.
_J iiiiii ii, ,i i,inl I i
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control Iever to
s_ower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
TO TRANSPORT
Raise attachment lift to highest position with attach-
ment lift control.
When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tyinghood
to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 15)
oThe engine in your tractor has been shipped, from the
factory, already filled with summer weight oi!.
Check engine oil with tractor on level ground.
Remove oil fill capfdipstick and wipe clean, reinsert the
dipsticJ< and screw cap tight, wait for a few seconds,
remove and read oil level If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
To change engine oil, see the Customer Responsibili-
ties section in this manual,
13
ADD GASOLINE
Fill fuel tank. Use fresh, ctean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life).
IMPORTANT: WHEN OPERATING rN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING,
WARNING: Experience indicates that alcohol b{ended
fuels (catled gasohot or using ethanol or methanol) can
attract moisture which Ieads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel }ines and carburetor are
empty. Use fresh fuel next season. See Storage instruc-
tions for additional information. Never use engine or
carburetor cJeaner products in the fuet tank or permanent
damage may occur.
i^ o.oJo,o .o.=. I
I_BIL filler neck. Do not overfiii. Wipeoffany
IOspilled oil or fuel Do not store, spill or
gasoline near an open flame.
TO START ENGINE (See Fig. 9)
When starting engine for the first time or if engine has run
out of fuel, it wi}l take extra cranking time to move fuel from
the tank to the engine,
Depress clutch/brake pedal and set parking brake.
Place gearshift lever in neutral (N) position.
° Move attachment clutch to "DISENGAGED" position,
Move throttle control lever to choke (rxI) position for
cold engine start. For warm engine start, move throttle
control to fast (,,t_) position.
Insert key into ignition and turn key clockwiseto"STAR'F'
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute. If engine does not start after
several attempts, move throttle control to fast (,f_)
position, waft a few minutes and try again.
. When engine starts, move throttle control to desired
position.
Allow engine to warm up for a few minutes before
engaging drive or attachments.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32_F), the carburetor fuel mixture
may need to be adjusted forbest engine performance. See
"70 ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual.
MOWING TIPS
Tire chains cannot be used when the mower housing
is attached to tractor.
Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
= The left hand side of mower should be used for trim-
ming.
Drive so that ctippir_gs are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
,When mowing large areas, start by turning to the right
so that clippings wilt discharge away from shrubs,
fences, driveways, etc. After one ortwo rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 11 ).
If grass is extremely tall, it should be mowed twice to
reduce Ioad and possibte fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
° Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that wilt suit the terrain and give best performance of
the attachment being used.
FIG. 11
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE.
- The special mulching blade will recut the grass dip-
pings many times and reduce them in size so that as
they fail onto the lawn they wiiI disperse into the grass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades,
Avoid cutting your Iawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
wilt not be exposed to the direct sun.
o For best results, adjust the mower cutting height so that
the mower cuts off only the top one4hird of the grass
blades (See Fig. 12). For extremely heavy mulching,
reduce your width of cui and mow slowly.
Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week, Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
F1G. 12
14
,,,ll ilu ,,ill i,lu i i i unnll j i n illU,lnll iiiii iii ii i iirlrll i,i ¸ i illll i =,rll
CUSTOMER RESPONSIBILITIES
............. Ill nil°' II ii i, ...........,,,, ,,,,,,, I I II Inll llJ, ,,,,,,,,, ,,,,,,,,,,,,i '11 I1'1 ,I IIIIIIII ----
MAINTENANCE SCHEDULE /__o_f _"
FILL IN DATES
AS YOU COMPLETE __Y
_Eau_RSERWCB /__;'_';_._'SERV_CE DATES
Jv' ' ) ICheck Brake Operation
Check Tire Pressure If
TCheckfO,LooseFa,tene_ Ii 'V', V' .........................
R'"S'hamerVF_eplaceMower atades I/,
cA u .oo,,ono.o. ,, .......,: ..................V....
T Check Battery LaveVReoharge I_
0CIean Batteq_' and Terminals .......... _- , ...... if
R JCheck TranSaxie Cooling l/
Adio°tBla,eBe,t,,)Teo,ion...... ''[ ' " i i....'ii' "
Adjust Motion Drive Belt(s) Tension = _s
Check" Engine Oil Level If _,, ]
NClean Air Screen ....... I_2 I .....
G Inspect Muffler/Spark Arrestor if 1
IRepiace Oit Filter (If equipped) I :
N CIeanEng'neO°°HngF'ns ' I ....
Reptace Spark Plug
Repiace Air Filter Paper Cartridge
Replace Fuel Fitter
I.Char_je more often when Operating under a heavy load or in aigh ameient ternperatunss,
2-Service more often w_en ooerat_ng tn dirty or dusty cor'ldit_ons.
3-If equipoed w*th oil filter, cttetlge oil eve.,y 50 _ours.
4 - Aepiace bia_es mere often when mowing in se_cly soil.
J
v'[v'
I........... vsi
! .........ii[_
5- _fequi#pee _ ediuet_Ote sy_ern.
6- Not required if equi#ped w_tt_mainterlancs-free battery.
7-3]ghten front a._depivot boft to 35 _4bs. rnax_munl.
Do not ove_i_ten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full vatue from the warranty, operatormustmaintain
tractor as instructed inthis manual.
Some adjustments witl need to be made periodically to
properly maintain your tractor.
All adjustments inthe Service and Adjustments section of
this manual should be checked at least once each season.
,Once a year you should repiace the spark plug, ctean
or replace air filter, and check blades and belts for
wear. A new spark ptug and clean air filter assure
proper air-fuel mixture and heip your engine run better
and last fonger.
BEFORE EACH USE
Check engine oi! leveI.
-Check brake operation.
- Check tire pressure.
Check for Ieose fasteners.
LUBRICATION CHART
(_)SP!NOLE ZERK--_ t..._q 1"--SPINDLE ZERK (_
® F_ONTW.E_L_."'_ ............_"_--_"_RO_WHEEL®
BEARINGZER_ _ 2..........
)ATTACHMENT"k,. F-'-t _ _ /
CLUTCH ._' [ ........_ ___._"_
! I \ Ii_["_GEARSHIFT
PINTS
(_ ":::::::::=:::' __ ENGINE (_)
(_) SAE 30 OR 10W30 MOTOR OIL
(_) GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON _EARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
15 OERED GRAPHITE TYPE LUBRICANT SPARINGLY.
iJ,,IVnUl, IIII ,11111111,., I, ,,,,,,,, ,, ,,,',,,u, irllnn viii ii1,1111,111111i.v,,., , i , ,lUl
CUSTOMER RESPONSIBILITIES
u_u m , i ,,lun .......... I i i nnlnl IIll ,PlIIII, ,llln Inlu ,, n,
TRACTOR
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed inhighest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
° Keep tires free of gasoline, oi!, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
BLADE _'_ MANDREL
\\ __ ASSEMBLY
AO..D,,.EA..RE..EO°eL.CANeE
eY.,X.NESO.
FIG. 13
For best results mower blades must be kept sharp. Re-
place bent or damaged blades,
,_LADE REMOVAL (See Fig, 13)
- Raise mower to highest position to a{Iow access to
blades.
I
o
s
Remove hex bolt, lock washer and fiat washer secudng
biade.
Instatl new or resharpened blade with trailing edge up
towards deck as shown.
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
Tighten bo{t securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE £OLT IS GRADE 8 HEATTREATED.
NOTE: We do not recommend sharpening blade- but if you
do, be sure the blade is balanced.
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep the blade balar_ced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
The blade can be sharpened with a file or on a gdnding
wheel. Oo not attempt to sharpen while on the mower.
*To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone batanoer. (When using a cone
bafancer, follow the instructions supplied with bal-
arIce 0.
- SJide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin para{leJ with the ground.
;f blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the b_ade is balanced.
NOTE: Do not use a nait for balancing blade. The lobes of
the center hote may appear to be centered, but are not.
CENTER HOLE / /
FIG. 14
16
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CUSTOMER RESPONSIBILITIES
i i i iu nn inl i.i, n iUl i .u, in ii ........,,,,,_,,,,,,,,,,,,,,,,,, iiiiii i ni
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, pedodic charging of the
battery with an automotive charger will extend its life.
Keep battery and terminals dean,
Keep battery botts tight,
Keep small vent holes open (See "CONNECT BAT-
TERY" in the Assembty section of this manual).
Recharge at 6-10 amperes for I hour,
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
Open battery box door.
Disconnect BLACK batter,/cabie first then RED bat-
tery cable and remove battery from tractor.
Wash batten! with solution of four tablespoons of
baking soda to one gallon of water. Be careful notto get
the soda solution into the ceils.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush
until bright.
Coat terminals with grease or petroleum ietty.
Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manuat).
V-BELTS
Check V-belts for deterio ration and wear after 100 hours of
operation and replace if necessary. The botts are not
adjustable, Replace belts if they begin to slip from wear.
NOTE: Although multFviscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fitl
cap/dipstick securely each time you check the oil IeveL
TO CHANGE ENGtNE OIL (See Figs. 15 and 16)
Determine temperature range expected before oil change.
All oil must meet API service classification SFor SG.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
Remove drain piug.
After oit has drained completely, replace oil drain plug
and tighten securely.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill, For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual,
Usa gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" fine on dipstick.
TRANSAXLE COOLING
Keep transaxie free from build-up of dirt and chaff which
can restrict cooling.
ENGINE
LUBRICATION
Only use high quatity detergent oil rated with APt service
classification SF or SG, Seiect the oil's SAE viscosity grade
according to your expected operating temperature,
SAE VISCOSITY GRADES
_20" 0* 30" 32 _ 40* 80=
-30" -20°,tO'*' 0_ _0" 20'* 30_
TEMPERATURE RANGE AN33O=PATED BEFORE NEXT OiL CHANGE
FIG. 15
FIG. 16
17
H = =,= H I,,,,,HHU
AIR FILTER (See Fig. 17)
Your engine will not run _roperly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera-
tion or ever,/season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
Slide foam pre-cieaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dry in a clean cioth.
Saturate it in engine oil. Wrap it in ctean, absorbent
cloth and squeeze to remove excess oil.
If very dirty or damaged, replace pro-cleaner.
Reinstatl pre-cteaner over cartridge,
°Reinstal! cover and secure with knob(s).
TO SERVICE CARTRIDGE
Remove cartridge nut.
o Carefully remove cartridge to prevent debris from on*
tering carburetor. Clean base carefully to prevent
debris from entering carburetor.
o Clean cartridge by tapping gently on flat surface. Ifvery
dirty or damaged, replace cartridge.
Reinstall cartridge, nut, precteaner, cover and se_:ure
with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO 8E USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE OETERIORAT1ONOF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE.
COVER KNOB-"-"
COVER CARTRIDGE NUT
PAPER
CARTRIDGE
,=,,,,H,= = ,,,H = , ,,,=,,,,= ,,,,,,,, = == ,=' = , i,,i
CLEAN AIR SCREEN (See Fig. 18)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with awire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
ENGINE COOLING FINS (See Fig. 18)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating.
Remove screws from blower housing and lift housing
and dipstick tube assembty off engine.
Cover oil fill opening to prevent entry of dirt.
° Use compressed air or stiff bristle brush to thoroughly
clean engine cooling fins.
To reassemble, reverse above procedure.
BLOWER
HOUSING
AIR SCREEN
SCREWS
PLUG
ENGINE COOLING FiNS
FIG. 18
r
FiG, 17
18
MUFFLER
=,H==, = i=ll= M =
CUSTOMERRESPONSIBILITIES
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
CLAMP
FUEL
FILTER
F|G. 19
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign
matter.
o Keep finished surfaces and wheels free of sit gasoiine,
oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to ctean your
tractor unless the eJectdcal system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark ptug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual.
IN-LINE FUEL FILTER (See Fig. 19)
The fuel _ter should be replaced once each season, if fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
With engine cool, remove filter and plug fuel fine
sections.
Place new fuel filter in position in fuel Iine with arrow
pointing towards carburetor.
Be sure there are no fuel tine leaks and clamps are
propedy positioned.
'_ Immediately wipe up any spilled gasoline.
19
,i.i i. . i ,._rl. i.-i i ii.,. In JI =¸1== .i ii Hn
SERVICE AND ADJUSTMENTS
_.tUUl i i H nl n ..uH iHpl .umn .,....J,l..,m i .ii ii ii ..n. I I
HI ii _ i i iiiii nUl n ,,,,,,,11 iUl H,I,Hn I ....... n,,
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
, Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
,H, ii .i n i 1.1.1, . i ii, ,,..., ,,,,,,,,,, H.,..,i
o
TRACTOR
TO REMOVE MOWER (See Fig. 20)
Mower will be easier to remove from the dght side of tractor.
PIace attachment dutch in "DISENGAGED" position.
Move attachment lift Iever forward to lower mower to its
lowest position.
Roll bett off engine puItey.
Disconnect clutch rod from clutch lever by removing
retainer spring.
Disconnect anti-sway bar from chassis bracket by
removing retainer spring.
Disconnect suspension arms from rear deck brackets
by removing retainer springs.
Disconnect front links from deck by removing retainer
springs,
Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT; IF"AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H. AND L,H, SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR.
TO INSTALL MOWER (See Fig. 20)
° Raise attachment lift lever to its highest position.
, Slide mower undertractorwfth discharge guard to right
side of tractor.
,Lower !ift Iever to its Iowest position.
° Install mower in reverse order of removal instructions.
CLUTCH
RETAINER
SPRING
RETAINER
SPRINGS
{BOTH SII_ES)
FIG. 20
2O
SERVICE AND ADJUSTMENTS
u i_ ,,,,n , i= ,, ,=H = n,nHi = IH= ,,,,,,,m U = ,, I,,,,,,,,,n IH ,'m ,, = =,=
WITH PARKING BRAKE "ENGAGED"
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 25)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake,
BELT REMOVAL -
Remove mower from tractor (See =TO REMOVE
MOWER" in this section of this manual).
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
BELT INSTALLATION -
lnstaIi new belt in reverse order of removal.
Make su re belt is inall pulley grooves and inside a!l belt
guides.
° Instait mower in reverse order of removal instructions.
NUT =A"
JAM NUT
_OPERATING ARM
FIG. 26
MANDREL IDLER
PULLEY PULLEYS
MANDREL
PULLEY
F_G. 25
TO REPLACE MOTION DRIVE BELT
(See Fig. 27)
Park the tractor on tevel surface. Engage parr,ring brake.
For assistance, there is a bett instatlation guide decal on
bottom side of Ieft footrest.
*Remove mower (See "TO REMOVE MOWER" in this
section of this manual.)
.Remove upper be{t keeper.
Remove beft from stationary idler and clutching idler.
*Pull beit stack toward rear of tractor. Remove belt
upwards from transaxte pulley by deflecting belt keep-
ers.
. Pull belt toward front of tractor and remove downwards
from around engine puIley.
°Install new belt by reversing above procedure.
IMPORTANT: _,4AKE SURE UPPER BELT KEEPER !6
POStT;ONED PROPERLY BETWEEN LOCATOR TABS,
TO ADJUST BRAKE (See Fig. 26)
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxte.
if tractor requires more than six (6) feet stopping distance
at high speed inhighest gear, then brake must be adjusted.
*Depress clutch/brake pedal and engage parking brake.
-Measure distance between brake operating arm and
nut "A" on brake rod.
-If distance is other than 1-1/2", disengage parking
brake, loosen jam nut and turn r_ut "A" until distance
becomes 1-1/2". Retighten jam nut against nut "A_.
.Engage parking brake and recheck distance.
Road test tractor for proper stopping distance as stated
ai_ove. Readjust if necessary, if stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary, Contact your nearest au-
thorized service center/department.
PULLEY
CLUTCHING
IDLER
KEEPER
22 FIG. 27
i i , ,u, i u lU,ll, ,inn ,ill i i,,lll iiii iii, i lu i iill i,,,
SERVICE AND ADJUSTMENTS
ii1,, i i ,111 ipl i,Hi ii i ilnnm iii,m,i , i illlll i
TO ADJUST STEERING WHEEL ALIGNMENT TO START ENGINE WITH A WEAK BATTERY
If steering wheel crossbars are not honzontal (left to nght) (See Fig. 29) illl ,nnl ii nt,,,11,,
when wheels are positioned straight forward, remove steer- . ................................ I
ing wheel and reassemble per instructions in the Assembty _ CAUTION: Lead-acid batteriesgener. i
section of this manual. _ ate explosivegases. Keep sparks, flame
and smoking materials away from bat-
FRONT WHEEL TOE-IN/CAMBER teries. Always wear eye protection
when around batteries,
The front wheel toe-in and camber are not adjustable on .............................................
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service centeddepartment.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 28)
Block up axle securely.
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheei contains a square key - Do
. not iose).
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheet hub
and axle. Insert square key.
Replace washers and snap retait_ing ring securely in
axle groove.
Replace axle cover.
WASHERS
RETAINING
RING
Q
AXLE COVER _SQUARE KEY
(NEAR WHEEL ONLY)
FIG. 28
If your battery is too weak to start the engine, it should be
recharged. If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: YOUR UNIT IS EQUfPPED WITH A12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. OO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
Cor=_qecteach end of the RED cabie to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis.
, Connect one er_d of the BLACK cable to the NEGA-
TIVE (-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good ,,
CHASSIS GROUND, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
, BLACK cable first from chassis and then from the fully
charged battery.
° RED cable last from both batteries.
POSITIVE TERMINAL NEGATIVE TERMINAL
CHARGED
BATTERY
POSITIVE TERMINAL NEGATIVE TERMINAL
FIG. 29
23
Ill I .............................................
SERVICE AND ADJUSTMENTS
ill i i rl ,ul ii i ,lllllU i'11111iil!l i ,11, iii1,,,,11[111111 ............... J,l,,llll I I HI
TO REPLACE HEADLIGHT BULB ENGINE
Raise hood.
Pull bulb holder out of the hole in the backside of the TO ADJUST THROTTLE CONTROL CABLE
grill. (See Fig. 31)
Rep{ace bulb in holder and push bulb holder securely The throttle control has been preset at the factory and
back into the hole in the backside of the grill, adjustment should notbe necessary. Check adjustmentas
Close hood. described below before loosening cable. If adjustment is
necessary, proceed as follows:
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
Check wiring. See electrical wiring diagram in the
Repair Parts section of this manual.
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
With engine not running, move throttle control lever
from slow (,=b) to choke (N) position. Slowly move
lever from choke (["4) to fast (,t_) position.
o Check that holes =A" in governor control lever and hole
in governor plate line-up. If holes "A" are not aligned,
loosen clamp screw and move throttle cable until holes
are aligned. Tighten clamp screw securely.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig, 30)
, Raise hood.
Unsnap headlight wire connector.
Stand in front of trector. Grasp hood at sides, titt toward
engine and lift off of tractor.
To replace, reverse above procedures.
HOOD
HEADUGHT
WIRE
CONNECTOR
GOVERNOR
CONTROLLEVER GOVERNOR
CONTROL PLATE
HOLES"A" CLAMP THRO'I-TL_
SCREW' CABLE
FIG. 31
FIG. 30
24
TO ADJUST CARBURETOR (See Fig. 32)
The carburetor has been preset at the factory and adjust-
ment should not be necessary. However, minor adjust-
ment may be required tocompensate for differences infuet,
temperature, altitude or load. If the carburetor does need
adjustment, proceed as follows:
In general, turning idle mixture valve in (clockwise) de-
creases the supply of fuel to the engine giving aleaner fuetJ
air mixture. Turning the idle mixture valve out (counter-
clockwise) increases the supply of fuel to the engine giving
aricher fuel/air mixture.
IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND
THE SEAT IN CARBURETOR MAY RESULT _FSCREW IS
TURNED iN TOO TIGHT.
PRELIMINARY SETTING -
Air cleaner assembly must be assembled to the carbu-
retor when making carburetor adjustments.
- Be sure the throttle control cable [s adjusted propedy
(see above).
° With engine off turn idle mixture valve in (clockwise)
closing it finger tight and then turn out (counterclock-
wise) 1 full turn.
F_NAL SETTING -
Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion
control lever in neutral (N) position.
Move throttle control lever to stow (._) position. With
finger, rotate and hold throttle lever against idle speed
screw. Turn idle speed screw to attain 1750 RPM.
While still holding throttle Iever against idle speed
screw, turn idle mixture valve in (clockwise) until en-
gine begins to die and then turn out (counterclockwise)
until engine runs rough, Turn valve to a point midway
between those two positions. Release throttle lever.
ACCELERATION TEST -
Move throttle control lever from slow (,a_) to fast (_,)
position. If engine hesitates or dies, turn idle mixture
valve out (counterclockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until engine acceler-
ates smoothly.
High speed stop is factory adjusted. Do not adjust -
damage may result.
IMPORTANT: NEVER TAMPER WiTH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDtNG THE ENGINEABOVE
THE FACTORY HIGH SPEED SETTtNG CAN BE
DANGEROUS, IF YOU THINKTHE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY
ADJUSTMENTS.
THROTTLE IDLE SPEED
LEVER SCRE"N
RG. 32
25
Immediately prepare your tractor for storage at the end of
the season or if the tractor wilt not be used for 30 days or
more.
.................. i [[ [[ [i [[[[[ [[[[[ [ [ i [il[j _
i
gasoline in the tank inside a building J
where fumes may reach an open flame I
or spark. Allow the engine to cool !
before storing in any enclosure.
n,,n ,11 r ,,,,u,,
TRACTOR
Remove mower from tractor for winter storage. When
mower is to be stored for a pedod of time, clean it thor-
oughty, remove all dirt, grease, leaves, etc, Store in a
clean, dry area.
Clean entire tractor (See"CLEANING" in the Customer
Responsibilities section of this manual).
Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adiustments
section of this manuat).
Lubricate as shown in the Customer Responsibilities
section of this manual.
Be sure that all nuts, bolts and screws are secureiy
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
,Touch up all rusted or chipped paint surfaces; sand
lightly before painting,
BATTERY
. Fully charge the battery for storage.
*After a pedod of time in storage, battery may require
recharging.
, To hetp prevent corrosion and power leakage during
iong periods of storage, battery cables should be
disconnected and battery cteaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Cus-
tomer Responsibifities section of this manuat).
,, After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
Be sure battery drain tube is securely attached.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: iT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
Drain the fuel tank.
Start the engine and Iet it run until the fuel Iines and
carburetor are empty.
Never use engine or carburetor cleaner productsin the
fuel tank or permanent damage may occur,
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable aftemative in
minimizing the formation of fuel gum deposits during stor-
age. Add stabilizer to gasotine in fuel tank or storage
container. Atways foitow the mix ratio found on stabilizer
container. Run engine at Ieast 10 minutes after adding
stabilizer to attow the stabilizer to reach the carburetor, Do
not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual).
CYLINDERS
-Remove spark ptug(s).
- Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignition key to "START" position for a few seconds
to distribute oil.
o Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
= Replace your gasoline can if your can starts to rust,
Rust and/or dirt in your gasoline will cause problems.
if possible, store your tractor indoors and cover it to
give protection from dust and dirt.
o Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
26
i ii i,irl,l_,H, i I ..................................... _ ......... II I'1
TROUBLESHOOTING POINTS
CAUSE CORRECTION
.inl iiiii
PROBLEM
Will not start
rill, i i i iiii iii iii
Hard to start
,,i iiii iii jl i
Engine will not turn over
Engine clicks but will not
start
,u i,i i,u, i
Loss of power
iiii i ,,,, ,,...........
Excessive vibration
t. Out of fue!.
2. Engine not "CHOKED" properly.
3. Engine flooded.
4. Bad spark ptug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.
8. Loose or damaged wiring,
9, Carburetor out of edtustmant
10. Engine valves out of adjuemnent`
1. Dim/air filter.
2. Bad spark piug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged winng.
7. Carburetor out of adiustment`
8. Engine valves out of adjustment.
1. Cluto}'vbrake pedat not depressed.
2. Attachment clutch iS engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged widng.
7. Faulty ignition switch.
8. Fautty sotenoid or starter.
9. FauRy operator presence switch(as),
imll ,IHI
t. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged widng.
4. Faulty Solenoid or starter.
,,,Jl ii,nl i
1. Cutting too much grm_,Wtoofast.
2. Thro_e in "CHOKE" pealtJen.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
5. Low aif tevet/d|mi oil.
&Fautty spark plug.
7. 0itly fuet Alter.
8. Stale or dirty fuel.
9. Water in fuel
10. Spark plug wire Jcese.
11. Dirty engine air screerVfins.
12. Oittytc_ogged muffler.
I3. Lc'_se or damaged widng.
14. Carburetor out of adjustment`
I5. Engine valves out of adjusm_nt.
t. Wen, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Fitl fuel tank.
2. See "TO START ENGINE7 in Operation section.
3. Wait several minutes before attempting to starL
4. Replace spark ptug.
5. Clean#apiece air filter.
6. Replace fuel filter.
7. Drain fuel tank and carburetor, refill tank with fresh
gasolineand replace fuel filter.
8. Check all wiring,
9. Contact an authorized service facility.
t0. Contact an authorized service facility.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Drain fuel _n_[ and refi_fwith fresh gasoline.
6o Check all widng.
7. Contact an autho#zed service facility.
8. Contact an authenzed service facility.
ii,l,lUUll .... i i u
1. Depress cfutctvbreke pedal
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean t3attery terminals.
& Check a_lwiring.
7. Check/replace _gnitIon switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service facJlity.
I. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wi#ng.
4. Check/replace sotenoid or starter.
1. Set in "Higi']er Cut" posi#onireduoa speed.
2. Adjust Enrottle control
3. Clean underside of mower housing.
4. Clean!replace air filter.
5. Check nil leveVchange oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Drain fuel tank and refill with fresh gasoline.
g. Drain _el tank and carburetor, refill tank withfresh
gasoline and re#lace fuet filter.
10. Connect and i_ghtan spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. Contact an authorized service fas_ltty.
I5. Contact an authorized service facility.
1. Replace blade. T_ghten blade bolt.
2. Replace blade mandrel.
3. T;ghten Ioose part(s). Replace damaged parts.
27
,111 iii nlrlrl unl i i/ nn nlu i t , iiiiiiiiii ii iiu r,nl iii ,in
TROUBLESHOOTING POINTS
iii i iii i i i i ii,n niii ,i,ii i i i ,llUUll i iii ,,i,n i in iiiii nnlnllllUl n i iiii n ml i
PROBLEM
Engine contfnuee to run
when operator _eaves seat
with attachment ctutch
engaged
Poorcut-uneven
Mower b;adee wiJl not
fof_te
iiii HIll I ,,,,, ......
Poor grass discharge
ii jlnl ,In ,Ill iiiJI I
Headlight(s) not working
(if so equipped)
ii, iiiiiiiiiii
Battery witl not charge
Engine "backfires"
when turning engine
,,OFF =
CAUSE
!. Fau{_ _emto_safe_ presence_ntmt s_em.
1. Worn, bent or loose blade.
2. Mower deck net level
3. Buildup of gm_, leaves, and trash under mower.
4. Bent biade mandrel
5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
1. Obstruction incfutch mechanism,
2. Worn/damaged mower dnve beit.
3. Frozen idler puttey.
4. Frozen btade mandrel
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
9. Btades improperly installed.
10, Improper biades used.
t 1. CIogged mower deck vent holes from buildup of
gross, leaves, _d tm_sharound mandrels.
1. Switch is "OFF*'.
2. Butb(s) burned out.
3. Faulty light switch.
4-, Loose or damaged widng.
5. Blown fuse.
1. _ad battery ca#(S).
2. Po{3rcable connections,
3, Faulty regulator [if so equipped).
4. Faulty sitemator.
1. Engine throttle control not set at 'BLOW*
position for 30 seconds before stepping engine.
CORRECTION
1. Check w#ing, switches and connections. |f not
corrected, contact an authorized so.ice facility.
1. Replace blade. Tighten blade bolt.
2. Levelrm_wer deck.
3. Clean undersideofmower housing.
4. Reptace blade mandrel.
5. Clean around mandrels to open vent ho_s.
1, Remove 0bstructJon.
2. Repiece mower dr_ve belt.
3. Replace idler pulley.
4, Replace btade mandrel.
1. Place thro_ecomrol in "FAS'P position.
2. Shift to slower speed.
3. Atlow gra_ to dry before mowing.
4. Level mower deck.
5. Check tires for proper sir pressure.
6. Replace/sharpen blade. T'iginten blade bolt.
7. Clean underside of mower housing.
& Replace mower drive belt.
9. Rsinstai_ blades sharp edge down.
10. Replace with blades J{stedin _is manual.
1 t, Clean around m&ndrais to open vent hotes.
I. rum switch "ON'.
2. Repiace bulb(s).
3. ChecK/replace light switCh.
4. Chec_ wiring and connec_ons.
5. F_e_tacefuse.
,,,,,,,,,,.,,,,,,, i i _ ..... , I,HI rll I
_. Reptace battery.
2, ChecK/clean aJl connections.
3, Replace regulator.
4. Replace attemator.
Jl iii iii i1,11iiii i i
t. Move thro_e control tO "SLOW" position and aJlow
to idle for30 seconds before stopping engine,
28
SCHEMATIC
/'3
15 HP 42" TRACTOR -- MODEL NUMBER 917.257644
RED "( I"
o111o
BATTERY
IGNITION
SWITCH
81.ACK
RED
w_rrE
BUICK
RED , _ REED
FUSE 30 AMP. STARTER
CLUTCH/BRAKE _;L_O;
(PEDAL UP)
,,........ , -----] sEATSW,TCH
--- t ____._ (NOT OCCUPIED)
I( I 1 ........
°_°_ :o (>}........
ATT'MENT CLUTCH GROUNDING
(CLUTCH OFF) CONNECTOR
IGNr[1ON SWITCH
POSmON CIRCUIT
j oN B.L ...........
BLACK © •
IGNITION SPARK
UNIT PLUG
8LUH I 1
Q-L_LL_AJ€,
r...... 1
AFTER FIRE SOLENOID
meg
e
tt
=1Iii,
III
'......' c
ORANG_ _(_ BmOWN BLAC_R
_EAOUGHT I_t
SW_TCH(OFF) ___2->_EADLIGHTS
WIRING INSULATED CLIPS NOTE
NOTE: IF WIRING INSULATED YOUR TRACTOR IS EQUIPPED WITH
CUPS WERE REMOVED FOR A SPECIAL ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT CONNECTED
TO THE BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE BRIGHTNESS
OF THE LIGHTS WILL CHANGE WITH
ENGINE SPEED. AT iDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS WILL
BECOME THEIR BRIGHTEST.
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING
NON-REMOVABLE _ REMOVABLE
CONNECTIONS CONNECTIONS
29
REPAIR PARTS
15 HP 42" TRACTOR - - MODEL NUMBER 917.257644
ELECTRICAL
21
41
22
2
1
f
I
i
]
35 36 38
\
39
30
REPAIR PARTS
15 HP 42" TRACTOR -- MODEL NUMBER 917.257644
ELECTRICAL
KEY PART
NO. NO. DESCRIP_ON
1 123899X
2 747604!2
3STD551025
4 STD551125
6 STD541025
7 109238X
8 144940
9 109596X
15 144935
t6 144939
t9 STD551125
20 73350400
21 136850
22 4152J
23 STD551225
24 4799J
25 124503X
26 108824X
28 4207J
29 !21305X
30 144921
31 140400
32 141226
33 140403
34 110712X
35 I08236X
36 STD601005
37 104445X
38 140336
39 109553X
40 140414
41 71110408
42 131563
43 138406
44 73640400
70 140422
Battery Service W/Caps
Bolt, Hex Head 1/4-20 unc x 3/4
Washer
Washer
Nut
Tube, Plastic, 12"
Case, Battery W/2 Holes WiBrty
Cramp, Hose
Screw Cap Hex Nylon 3/8-16 x 1
Nut Clip Fast 3/8
Washer, Lock
Nut, Hex, Jam I/4-20 UNC
Harness, Light Socket
(Includes Key # 33)
Bulb, Light
Washer
Cabte, Battery, 6 Gauge, Red, t 1"
Cable, Battery, 6 Gauge, Red, 45"
Fuse, 30 Amp
Cable, Ground, 6 Gauge, Black, 12"
Switch, Plunger
Switch, Ignition
Nut, ignition
Cover, Key Switch
Key, Ignition
Switch, Light
Bracket, CIutch Switch
Screw
Switch, Interlock, Clutch, 2 Terminal
Bracket, Interlock Switch
Switch, Interlock, Clutch, 4 Terminal
Harness, Ignition
Bott, Hex Head, Fin.
Cover, Terminal, Red
Sofenoid
Nut Keps Hex 1/4-20 UNC
Harness Engine B&S
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
REPAIR PARTS
15 HP 42" TRACTOR - -MODEL NUMBER 917.257644
CHASSIS AND ENCLOSURES
25
26
_4
21
16
26
33 10
3 39
17
21 18
29
1
28
26 t4
32
REPAIR PARTS
15 HP 42" TRACTOR - .. MODEL NUMBER 917.257644
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 140341
2 140356
317490612
4 19131216
5 11050600
6 140169
7 126842X
8 126471X
9 140637X013
10 72140608
11 135464
t2 11030400
13 126276X
14 17490608
15 74180512
16 STD541431
17 131445X459
18 126938X
19 17521312
21 !22933X
22 124479X
24 STD523710
25 19131312
26 STD541437
27 17030808
28 140137
29 124029X
30 140001X459
31 136619
33 !05465X459
34 105484X_59
35 STD533707
38 139886
39 139887
t00 105037X
-- 5479J
Chassis Assembly
Drawbar
Screw, Thd. Roll. 3/8-16 x 3/4
Washer 13/32 x 3/4 x 16 Gauge
Washer, Lock, Extemat Tooth
Saddle
Shield Ht Hood Kohi/Dia Engine
Clip Insulator .406 Mtg Hole
Dash
Bott, Cam'age 3/8-16 x 3/4
Panel, Dab,h, L.H.
Washer Lock I/4 lnt/Ext Tooth
Panel, Dash, R.H.
Screw Thdrol 3/8-16 x 1/2
Screw, Machine, Truss Head
5/16-18 UNC x 3/4
Nut
Hood Assembly
Bumper, Hood
Screw, Sftd. Hex Hd. w/Pl Washer
Rivet, Ratchet, Ny!on
Washer, Nylon .28 x .75 x.t9
Bolt
Washer 13/32 x 13/18 x 12 Gauge
Nut
Screw Spidedock Hex Hd #8-1/2
Gdll
Lens, Headlight Bar, Clear
Fender
Bracket, Fender
Footrest, L.H,
Footrest, R.H.
Bolt
Pivot Bracket Assembly, LH.
Pivot Bracket Assembly, R.H.
Strip Foam 18"
Plug, Button
NOTE: All component dimensions given in U.S. inches
1 inch =25.4 mm
33
REPAIR PARTS
15 HP 42" TRACTOR ""MODEL NUMBER 917.257644
DRIVE
84
87 18
21 5
61
75
56j65
1 72
56
34
26
34
REPAIR PARTS
15 HP 42"
DRIVE
TRACTOR -- MODEL NUMBER 917.257644
KEY PART
NO. NO. DESCRIPTION
1 142603
2 110422X
3123666X
4 12000028
5 121520X
6 17490512
6 141003
10 76020416
11 105701X
12 19151216
13 71040412
14 STD551125
15 74780544
16 STD541431
18 STD523710
19 STD541437
21 106933X
22 130804
24 STD541237
25 106888X
26 STD551037
27 STD56121Q
28 140448
29 124236X
30 130807
31 127275X
32 STD523107
34 122424X
35 120183X
36 STD551062
37 STD571810
38 123674X
39 STD523727
40 4470J
41 109070X
42 19131312
44 105706X
45 II0812X
Transaxle, Dana, 6 Speed,
Mode! Number 4360-79
Spring, Extension, Brake
Pulley, Transaxle
Ring, Retainer
Strap, Torque
Screw, Thd., Roll 5/16-18 x 3/4
Lever, Shift
Pin, Cotter
Washer, Shift Plate
Washer 15/32 x 3/4 x 16 Gauge
Bolt, Hex Head, Fin.
1/4-28 UNF x 3/4 Grade 8
Washer
Bolt, Hex Head 5/16-18 x 2-3/4
Nut, Crownicck 5/16-t8 UNC
Boft
Nut
Knob
Rod, Brake
Nut
Spring, Brake Rod
Washer
Pin
Rod, Parking Brake
Cap, Parking Brake, Red
Bracket, Transax{e
Keeper, Bett, L.H.
Bolt
Shaft Assembly, Foot Pedal
Bearing, Nylon
Washer
Rotl Pin
Putley, idler, Flat
Bott
Spacer, Split .395 x .59
Keeper, Belt, Retainer
Washer 13/32 × 13/I6 ×12 Gauge
Bearing, Nylon
Washer, Hardened
KEY PART
NO. NO. DESCRIPTION
46 12000039
47 127783
48 123789X
49 123205X
50 STD523715
51 STD541437
52 STD541431
53 105710X
55 105709X
56 STD523712
57 130801
58 127274X
59 140312
61 17490612
62 8883R
63 140186
64 71170764
65 ST0551143
66 129921
70 134683
72 19132012
74 109502X
75 121749X
76 STD581075
77 123583X
78 121748X
80 131488
81 136932
82 123782X
83 19171218
84 132182
85 73530400
86 71208
87 19212016
88 12000008
89 139964
90 124346X
100 19111216
Ring, Klip
Pulley, Idler, V-Groove, Plastic
8ellcrank Assembly
Retainer, Belt
Bolt
Nut Crown Lock 3/8-16 UNC
Nut Crown Lock 5/16-18 UNC
Link, Ctutch
Spring, Clutch Return
Bolt Fin He× 3/8-16 x 1-t/4
V-Belt, Ground Drive
Keeper, Belt, R.H.
Keeper, Belt, Center Span
Screw, Thd., Roll 3/8-16 x3/4
Cover, Pedal
Pulley, Engine
Bolt, Hex Head, Fin.
7/16-20 x 4 Grade 5
Washer
Keeper, Belt, Engine, LH.
Guide, Mower Ddve Belt, R.H.
Washer 13/32 x 1-1/4x !2 Gauge
Spacer, Split .80 ×.94
Washer 25/32 x 1-l/4 x 16 Gauge
E-Ring
Key, Square 2.0 × .1845/.1865
Washer 25/32 x 1-5/8 x I6 Gauge
Arm, Shift
Shaft Assembty
Spdng, Torsion
Washer 17/32 x 3/4 x 16 Gauge
Tie Rod
Nut, Ny_ock
Bushing, Pivot
Washer
E-Ring
Console, Shift, 6 Speed, N/Ignition
Nut, Self-Threading, Washer Hd 1/4
Washer tl/32 x 3/4 x 16 Go.
NOTE: All component dimensions given in U.S. inches
! inch = 25.4 mm
35
REPAIR PARTS
15 HP 42" TRACTOR - - MODEL NUMBER 917.257644
STEERING ASSEMBLY
47 14
36
REPAIR PARTS
15 HP 42" TRACTOR -- MODEL NUMBER 917.257644
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 139768
2 142033
3 135227
4 135228
5 6266H
6 121748X
7 19272016
8 12000029
9 3366R
10 130468
11 STD551137
12 73610600
13 110438X
14 74011056
15 73901000
16 132624
17 132614
18 57079
19 I24035X
20 126684X
21 STD551125
22 71070410
23 127501
24 109816X
25 124036X
26 126847X
27 136874
28 19131416
29 1749O612
30 STD561210
32 130465
36 132196
37 STD611005
38 139769
39 19133808
40 STD541537
41 104820X
42 124-417X
43 121749X
46 t21232X
47 8855M
Steedng Wheel
Front Axle Assembly
Spindle Assembly, L.H.
Spindle Assembly, R.H.
Beadng, Race, Thrust, Hardened
Washer 25t32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip
Bearing, Steering Column
Link, Drag
Washer, Lock
Nut, Hex, Fin. 3/8-24 UNF
Spacer, 8earing, Front Axle
Bolt, Hex Head 5/8-11 UNC x 3-1/2
Nut, Lock, Flange 5/8-11 UNC
Pfn, Axle 5/8 x t.56/1.54
Shaft Assembly, Steedng
Washer, Thrust .515 × .750 x .033
Support, Shaft
Washer, Shim t/4 x 5/8 x .062
Washer
Screw, Hex Socket Head
1/4-20 x 5/8
Pittman Shaft Assembly
Nytiner, Snap-In
Bracket, Steering
Bushing, Link, Drag
Gear, Sector
Washer 13/32 x 7/8 x t6 Gauge
Screw, Thd., Roll. 3/8-16 x 3/4
Fin
Rod, Tie
Bushing, Steedng
Screw
Insert, Steerfng Wheel
Washer 13/32 x 2-3/8 x 8 Gauge
Gripco Nut
Adaptor, Steedng Wheel
Boot, Steering Shaft
Washer 25/32 ×lq/4× 16 Gauge
Cap, Spindle
Fitting, Grease
NOTE: Allcomponent dimensions given inU.S. inches
1 inch = 25.4 mm
37
REPAIR PARTS
15 HP 42" TRACTOR -- MODEL NUMBER 917.257644
SEAT ASSEMBLY
10 71
j8
KEY
NO,
1
2
3
4
5
6
7
8
9
I0
t2
13
14
PART
NO.
127438X
140551
STD523710
19131610
145006
STD541437
124181X
17490616
19131614
140552
12!246X
121248X
72050411
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Seat 15 134300
Bracket, Pivot, Seat 16 12!250X
Bolt 17 t23976X
Washer 13/32 x 1 x 10 Gauge 21 139888
Clip, Push-{n Hinged 22 ST0541431
Nut 23 74780814
Spring, Seat
Screw, Thd., Roll 3/8-16 x 1 24 19171912
Washer 13/32 x 1 x 14 Gauge 25 1270t8X
Pan, Seat 26 STD551t50
Bracl(et, Switch Mounting
Bushing, Snap
B(31t,Carriage 1/4-20 x 1-3/8
Spacer, Sptit .28 x.88
Spring
Locknut, Flange 1/4 Grade 5
Bolt, Shoulder 5t16-18 UNC
Nut
Bolt, Hex Head, Fin.
1/2-13 x 7/8 Grade 5
Washer 17/32 x 1-3/16 x 12 Gauge
Bolt, Shoulder 5/16-18 x .62
Washer, Lock
NOTE: All component dimensions given in U.S, inches
1 inch =25.4 mm
38
REPAIR PARTS
15 HP 42" TRACTOR -- MODEL NUMBER 917.257644
13 6 318 7 718 4 16
1 19
DECALS
5
\
10
11 8
14
12 t3
KEY PART
NO. NO.
1 138955
2 142239
3 143735
4 143736
5 132674
6 !33644
7 142235
8 133178
9 128314
!0 137537
11 4900J
12 109!99X
15 KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Decal, Operating _nstruction
Decat, B&S Diamond rCiGold OHV
Decal, Hood, R.H.
Decal, Hood, L.H.
Decal, Grill, LT4000
Decal, Customer Maintenance
Decal, Side Panel, IC Gctd
Decal, Mower, 3 fn One
Decal, Fender, Craftsman
Decal, Caution, English
Decal, Clutch/Brake, English
Decat, V-Belt Drive Schematic
WHEELS & TIRES
11
I3 131473
t4 136832
15 !05466X
16 140837
t7 133179
18 142234
19 131265
21 138836
-- 138311
-- 145418
-- 145419
KEY
NO.
1
2
3
4
PART
NO.
59192
65139
!06222X
59904
5 106732X427
6 278H
7 9040H
8 106t08X427
9 106266X
10 7152J
11 104757X
Decal, Chassis, 5 Speed/42"
Decal, V-Belt Schematic
Decal, Pad Footrest Rbr Sq
Craftsman
Decal, Parking Brake Saddle
Decal, Mower QC System
Decal, Ins. Hood 15HP OHV White
Decal, Lightbo×, Grill
Decal, Dash Lawn Tractor St[
Decal, Lift Handle
Owner's Manual, English
Owner's Manual, Spanish
DESCRIPTION
Valve Cap, Tire
Stem, Valve
Tire, Front
Tube, Front Tire
(Not Provided, Service Item Only)
Rim, Front
Fitting, Grease (Front Wheel Only)
Bearing, Ftange (Front Wheel Only)
Rim, Rear
Tire, Rear
Tube, Rear "Rre
{Not Provided, Service Item Only)
Cap, Axle
39
_EPAI_ PART8
ENGINE 15 HP 42', TRACTOR.
2
8
"MODEl. NUMBER 917.257644
13
4
31
40
29
2O
3O
REPAIR PARTS
15 HP 42" TRACTOR-- MODEL NUMBER 917.257644
ENGINE
KEY PART
NO. NO. DESCRIPTION
1 132759
2 17720410
3140590
4137352
13 125593X
14 13280324
15 13200300
16 STD551237
18 136718
19 105839X
20 105838X
21 STD551025
22 123650X
23 128953X
24 STD601005
29 137180
30 127057X
31 109202X
32 123549X
33 t23487X
37 137O40
38 ---
40 124028X
44 17490412
46 19091416
62 STD55!131
72 71070512
78 17490620
Control, Throttle
Screw, Hex Head, Thread Cutting
!/4-20 x 5/8
Engine, B&S, 15Hp Diamond Turbo
Screen Model No. 28N707,
Type NO. 0160-01
Muffler
Gasket, Exhaust
Nipple, Pipe 3/8 NPT x 3
Elbow, Standard 90°, 3/8-18 NPT
Washer
Shietd, Heat
Receptacle, 1/4 Turn
Retainer, 1/4 Turn
Washer
Stud, 1/4 Turn
Shieid, Heat
Screw
Arrestor, Spark
Pinch Weld, Hood
Tank, Fuel
Cap Assembly, Fuel Tank, vented
Cramp, Hose
Line, Fuel
Plug, Oil Drain
(Order From Engine Manufacturer)
Bushing, Snap, Fuet Line
Screw, Hex Washer Head, Thd., Roll.
1/4-20 x 3/4
Washer 9/32 x 7/8 x 16 Gauge
Washer, Lock
Screw, Hex Cap Head 5/16-18 x 3/4
Screw, Thd., RoIL &J8-!8 x 1-1/4
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
REPAIR PARTS
15 HP 42" TRACTOR - -MODEL NUMBER 917.257644
MOWER LIFT
11
22
21
_2
3
\
7
19
13
32
13---_
32
19
13
2O
15 2O
161718 20
15
42
REPAIR PARTS
15 HP 42" TRACTOR - - MODEL NUMBER 917.257644
MOWER LIFT
KEY PART
NO. NO. DESCRIPTION
1 136973
2 122507X
3 105787X
4 12000002
5 19211621
6 120183X
7 125631X
8 122365X
t0 122512X
11 139865
12 139866
13 4939M
15 127218
16 73350800
17 130171
18 73800800
19 139868
20 3!46R
21 19151216
22 12000037
23 110807X
24 19131016
25 2876H
26 76020308
27 126971X
28 73350600
29 138057
30 110810X
31 140302
32 73810600
Lift Lever Inner Wire Assembly
Shaft Assembly, Lift
Pin, Groove
E-Ring
Washer 21/32 x 1 x 21 Gauge
Bearing, Nylon
Gdp, Handte, Fluted
Button, Plunger, Red
Spdng
Link, Lift, LH.
Link, Lift, R.H.
Retainer Spnng
Link, Front
Nut, Hex, Jam 1/2-t3 UNC
Trunnion
Locknut, Hex, with Washer Insert
1/2-13 UNC
Arm, Suspension, Rear
Retainer Sp#ng
Washer 15/32 x 3/4 x 16 Gauge
Ring, Klip
Nut, Special
Washer 13/32 x 5/8 x 16 Gauge
Spnng
Pin, Cotter 3/32 × I/2
Rod, Adjust, Lift
Nut, Hex. Jam 3/8-16 UNC
Knob, Infinite Height Adjustment
Trunnion, Depth Stop
Bearing, Pvt_ Lift Spherical
Nut, Hex 3/8-24 w/Nylon Insert
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
REPAIR PARTS
15 HP 42" TRACTOR --MODEL NUMBER 917.257644
MOWER DECK
76 77
74'
73
71
45
46
68
37
t
s6_
52
34
.33
32
31
105
106
105
113 111 114
J
J
\2
16
18
44
21 2">
28 _"
29
,18
1
113
17
24
25
26
27
REPAIR PARTS
15 HP 42" TRACTOR --MODEL NUMBER 917.257644
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 144393
2STD533107
3 138017
4 138440
5 STD624008
6 130832
8 850857
9 STD551137
10 140296
11 134149
12 129895
13 !37645
I4 128774
15 110485X
16 140329
17 72110610
18 72140505
19 132827
20 136888
21 STD541431
22 134753
23 131267
24 105304X
25 123713X
26 110452X
27 130968
28 19111016
29 131491
30 138776
31 129963
32 129861
33 137266
34 STD533717
35 133835
36 131494
37 19131316
41 133551
42 STD541437
43 140083
44 140088
45 STD624003
46 137729
48 133944
49 133940
50 131340
51 STD54t410
52 139888
53 131845
Mower Housing 54 133943
Bolt 55 140084
Bracket Assembly,Sway Bar, Front 56 122052X
Bracket Assembly, Sway Bar 58 140086
Retainer Spring 59 141043
Arm, Suspension, Rear 67 106932X
Bolt, Hex 3/8-24 x 1.25 Grade 8 68 144200
Washer, Lock 71 142427
Washer, Hardened 72 131870
Blade, Mulching 73 127847
Bearing, Ball 74 121748X
Shaft Assembly, Mandre{, Vented 75 12000029
(Includes Key Number6) 76 128903
Housing, Mandrel Vented 77 127845
Beadng, Bail, Mandrel 78 140334.
Stripper, Vented Mower Deck 79 127498
Bolt, Carriage 3/8-16 x 1-1/4 80 128759
Bolt, Carriage 5/16-18 x 5/8 81 73350600
Bait, Shoulder 82 142028
Baffle, Vortex 83 120958X
Nut Crowntock 8/16-18 UNC 84 144394
Stiffener Bracket 85 72140620
Bracket, Deflector 92 STD541437
Cap, Sleeve 101 136420
Spring, Torsion, Deflector 102 71161010
Nut, Push 103 19061216
Shield, Deflector 104 STD551110
Washer 11/32 x 5/8 x 16 Gauge 105 130788
Rod, Hinge 106 2029J
Screw Thdrol Hex Head Zinc Mwr t t I 140353
Washer, Spacer 112 132262
Putley, Mandrel 113 17490512
Nut, Topiock, F!anged 114 73510500
Boit 115 72! 10504
Fastner, Christmas Tree t16 137844
Pu{fey, Idler, Flat It7 133957
Washer 13/32 x 13/t6 × 16 Gauge 1!8 73930600
Rod, Pivot, with Nibs 119 19121414
Nut Crowntocl< 3/8-18 UNC 121 143723
Rod, Clutch, Secondary, with Nibs - -130794
Guard, Mandrel, L.H.
Retainer -- 145411
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Roller Assembly, Cam Follower
Bott, Shoulder #10-24 Grade 5
Locknut
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
Spring, Torsion Brakes
Guard, TUV Idler
Knob, Round 3/8-16 UNC
V-Belt
Rod, Clutch, Pdmary, with Nibs
Spring, Return
Arm, Clutch, Secondary
Washer 25/32 x 1-5/8 x16 Gauge
Ring, KIip
Bolt, Shoufder 3/8-!6 UNC x 1.44
Keeper, Spring
Arm, Clutch, Primary
Bushing, Large, Brass
Spring, Mower Clutch
Nut, Hex Jam 3/8-16 Unc
Trunnion, Adj.
Washer Sintered
Keeper Belt Idler Fixed
Bolt Carriage 3/8-16 x 2-1/2 Gr. 5
Nut
Mulcher Cover
Screw
Washer #10
Washer, Lock
Latch Assembly, Bagger
Nut, Weld
Bracket, Gauge, Wheel L.H.
Bracket, Gauge, Wheel R.H.
Screw Thdrol 5/16-18 x 3/4
Nut, Hex, Keps 5/'16-i8 UNC
Bolt, Carriage 5/16 UNC x I/2
Bcit, Shoulder
Wheel, Gauge
Nut, Centedock 3/8-16
Washer 3/8 × 7/8 ×14 Gauge
Bracket
Mandrel Assembly (}nciudes Key
Numbers 8-10, 12-15, 31 and 32)
Mower DecK, Complete (Standard
Deck, Order Separately Muloher
PIate and Gauge Wheel
Components, Key Nos. 101-106
and 111-121)
NOT1=: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
REPAIR PARTS
15 HP 42" TRACTOR -- MODEL NUMBER 917.257644
BRIGGS & STRATTON ENGINE -MODEL NUMBER 28N707, TYPE NUMBER 0160-01
615_) 230
634A
63_ 337
J"_ REQUIRES SPECIAL TOOLS
TO INSTALL SEE REPAIR
INSTRUCTION MANUAL
238 35
Q
166
1029
294
1022 7
1034 45
1026
_13 1022
1
48
REPAIR PARTS
15 HP 42" TRACTOR - - MODEL NUMBER 917.257644
BRfGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 016001
127 138 106 987
137 147
95 117 634 634B
105 104
51 142
1",.,_CARSURE'rOROVER.AULKIT
i
REQUIRES SPECIAL TOOLS
TO INSTALL SEE REPAIR
INSTRUCTION MANUAL
_32 i
130
9_5 987 i
634B
H, , ...............
52
1033 VALVE oVERHAUL KIT
46
15
137
947
49
REPAIR PARTS
15 HP 42" TRACTOR - -MODEL NUMBER 917.257644
BRIGGS & STRATTON ENGINE -MODEL NUMBER 28N707, TYPE NUMBER 0160-01
523
L
468
1006
668
5O
REPAIR PARTS
15 HP 42" TRACTOR - - MODEL NUMBER 917.257644
BRIGGS & STRATTON ENGINE -MODEL NUMBER 28N707, TYPE NUMBER 0160-01
209
222
°265
240
877
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801
513
601
i
544 310
._o,_ _
* tnc_uaes #398003 Ctutct_Assembty (Ref. NO. 513)
#280104 Gear (Ref. No. 783)
#495877 Retainer"and Pfn (Ref. No. 876)
#94288 R_|I Pin CRef. NO. 896)
'Ref. No, 728)
51
REPAIR PARTS
15 HP 42" TRACTOR - .. MODEL NUMBER 917.257644
BRIGGS & STRATI'ON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0160-01
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIP'F1ON
1 496412
2 399265
3 391086
5 495858
7 272614
8 495735
9 27803
t0 94621
11 281246
12 271916
271997
271996
13 94728
15 94239
18 495162
94196
18 494238
20 291675
22 94624
23 492326
24 222698
25 495860
495977
495978
495979
26 495854
495852
495851
495855
27 260924
28 299691
391288
29 494504
495490
32 94695
32A 94648
33 495856
34 495857
35 262811
37 224502
40 224641
45 262411
46 494433
51 272465
Cylinder Assembly
Bearing, Cylinder
*Seal, Oil
Head, Cylinder
"** Gasket, Cylinder Head
Breather Assembly
* Gasket, Valve Cover
Screw, Sems
Tube, Breather
"Gasket, Crankcase Cover, .015"
"Gasket, Crankcase Cover, .005"
"Gasket, Crankcase Cover, .009"
Screw, Cylinder Head
Plug, Oil Drain
Crankshaft
Timing Gear Key
Base, Engine
"Sea!, Oil
Screw, Seres, Base Mounting
Fiywheef and Ring Gear Assembly,
Magneto
Key, Flywheel
Piston Assembly, Standard Size
Pfston Assembly, .010" Oversize
Piston Assembly, .020" Oversize
Pfston Assembly, .030" Oversize
Ring Set, Piston, Standard Size
Ring Set, Piston, .010" Oversize
Ring Set, Piston, .020" Oversize
Ring Set, Piston, .030" Oversize
Loc_, Piston Pin
Pfn Assy., Piston, Standard Siz8
Pin Assy., Piston, .005" Oversize
Rod Assembly, Connecting
Rod Assembly, Connecting,
.020" Undersize Crankpin Bore
Screw, Hex Washer Head, 1-57/64
Screw, He× Washer Head, 1-5/8
Valve, Exhaust
Valve, Intake
S#nng, Valve
Guard, Flywheef
Retainer, Valve Spdng
Tappet, Valve
Gear, Cam
"_" Gasket, Carburetor (Carburetor to
EIbow) (Also Included in Gasket
Set, Part Number 495993)
52 272569 **" Gasket, Carburetor
(Elbow to Cylinder)
53 94637 Stud, Carburetor Mounting
75 224061 Washer, Spring
78 94832 Screw, Pan Head
95 94098 *_ Screw, Throttle
98 495800 Screw, ldle Speed
104 231789 ** Pin, Float Hinge
105 231855 "* Valve Float
106 231854 "Seat, InletValve
108 224540 Vafve, Choke
117 231858 "*Jet, Needle Valve
118 495932 VaNe, Needle
121 495799 Carburetor Overhaul Kit
123 94616 Screw, Elbow Mounting
125 495935 Carburetor Assembly
127 - - - "Plug, WeJch (Sold in Kit Oniy)
130 224539 Vaive, Throttle
131 494379 Shaft and Lever, Throttte
133 494381 Float, Carburetor
137 281165 .... Gasket, Float Bowt
138 281164 .... Washer, Bowt
141 495931 Shaft and Lever, Choke
142 231859 "Nozzle, Carburetor
147 231794 "Pilot, Jet
164 214053 EIbow, Carburetor
168 94555 Stud, Rocker Arm
171 281051 Nut, Air CIeaner Mounting
187 393815 Une, Fuet (11" Long, Cutto Suit)
188 94627 Screw, Sems
192 492160 Screw Assembly, Rocker Arm
201 262787 Link, Governor
209 260695 Spring, Govemor
216 262766 Link, Choke
2t9 490815 Gear, Governor
222 495611 Plate, Governor Control
224 94729 Screw, Sems, Air Cleaner
225 231058 Crank, Governor
* /nctuded in Gast_et Set (495993)
** Included in Carburetor K;t (495799)
"*" Included in both Gasket Set (495993) and
Valve Overhaui Kit (495992)
.... tncfuded {nGasket Set (495993), Carburetor Kit
(495799) and Carburetor Gasket Set (494385)
NOTE: Atl component dimensions given ;n U.& inches
1 inch =25.4 mm
52
REPAIR PARTS
15 HP 42" TRACTOR - - MODEL NUMBER 917.257644
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0160.01
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
227 493935 Lever Assembly, Governor 663 94620 Screw, Self-Tapping
230 94742 Washer, Governor Crank 668 280848 Spacer
232 262785 Spring, Governor Link 718 230192 Pin, Dowel
238 262836 Cap, Valve 726 392134 Gear, Ring
240 394358 F{Jter, Fuel (In Fuet Line) (Includes Mounting Hardware)
265 221535 Clamp, Casing 727 490324 Cover, Starter
284 94326 Screw, Hex Head 741 262932 Gear, Timing
284A 94073 Screw, Hex Head 757 213998 Link, Counterweight
294 810068 Screw, Set 758 399891 Counterweight Assembly
304 496280 Housing, Btower 759 298909 Pin, Counterweight
305 94729 Screw. Hex, Head, 781 94593 Screw, Counterweight
Blower Housing Mounting 842 270920 * Seal, Oil FiIter Cap
308 224696 Shield, Cylinder 847 496415 Fill Group, Oil
307 94623 Screw, Cylinder Shield 851 224110 Terminal, ignition Cable
333 495859 Armature, Magneto 868 494435 "** Seal Assembly, Valve
334 93381 Screw, Seres, Armature Mounting 868A 272_!0 "* Gasket, Vatve
337 491055 Plug, Spark 871 262835 Bushing, Guide (Intake & Exhaust)
348 93705 Screw, Hex Head 872 281361 Cover, Air Cleaner
356 496070 Wire Assembly 875 495862 Body, Air Cleaner
358 495993 Gasket Set 877 393456 Diode and Connector Assembly
363 19203 Puller, Ftywheet 947 495739 Solenoid
383 89838 Wrench, Spark Plug 965 94108 Nut. Hex
423 94073 Screw, Seres 975 495933 Bowl Assembly, Carburetor
445 493909 Cartridge, Air Cleaner 977 494385 Carburetor Gasket Set
455 222561 Cup, Screen Mounting 987 281166 *" Seat, Throttle Shaft
467 493903 Knob, Air Cleaner 1005 281400 Fan, Flywheel
468 494439 Screen, Flush Rotating 1006 224413 Retainer, Fan
474 393474 Stator, Alternator 1022 272475 **" Gasket, Cover
482 93621 Screw, Seres 1023 224552 Cover, Rocker Arm
523 495230 Cap and Dipstick, Oil Filler 1028 494432 Rod, Push, Intake
524 68838 "Sea!, Fitler Tube 495136 Rod, Push, Exhaust
525 496113 Tube, Oil Fi!ter 1029 224554 Arm, Rocker
535 272403 Element, Filter 1033 495992 Valve Overhaul Kit
637 281106 *O-Ring, Air Cleaner 1034 495248 Guide Assembly, Push Rod
552 231597 Bushing. Governor Crank 1044 94673 Screw, Hex Head
562 92813 8oJt, Governor Lever 1054 270723 Tie, Cabte
592 231082 Nut. Hex
601 93053 Clamp, Fuel Pipe RPM Settings: Low: !650-1850, High: 3200-3400
611 493496 Elbow, Fuel Pipe
814 93306 Pin, Cotter * {nctuded in Gasket Set (495993)
6t5 93307 Retainer, E-Ring "* Included in Carburetor Kit (495799)
618 262803 .. Spring, Choke Return "* Inctuded in both Gasket Set (495993) and
834 28t 168 Seal, Choke Shaft Valve Overhaul Kit (495992)
634A 491323 * Seal, Governor .... Inctuded in Gasket Set (495993), Carburetor Kit
634B 281167 "* Washer, Throttle Shaft (495799) and Carburetor Gasket Set (494385)
635 280872 Elbow, Spark Plug
546 224546 Brace, Air Cleaner NOTE: AII component dimensions given in U.S. inches
557 93496 Screw, Seres 1 inch = 25.4 mm
53
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55
S _A/ S
OWNER'S
MANUAL
MODEL NO.
917.257644
IF YOU NEED
REPAIR SERVICE
OR PARTS:
FOR REPAIR SERVICE, CALL
THIS TOLL FREE NUMBER:
1-800-4-REPAIR
(1-800-473-7247)
FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:
1-800-FON-PART
(1-800..366-7278)
CRI FTSMI:IN®
15.0 HP iC
ELECTRIC START
3 in One Convertible
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Each tractor has its own model number. Each engine has
its own model number,
The model number for your tractor will be found on the
model plate tocated under the seat.
The model number for your engine will be found on the
blower housing of the engine,
All parts listed herein may be ordered from any Sears,
Roebuck and Co. Service Center/Department and most Re*
tail Stores.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
PRODUCT oTRACTOR
MODEL NUMBER -917.257644
ENGINE MODEL NO, - 28N707, TYPE NO. 0160-01
PART NUMBER
PART DESCRIPTION
Your Sears memhandise has added value when you
consider Sears has ser_lic8 units nationwide stzff_d with
Sears trained technicians.,, professional technicians
specifically trained to insure that we meet our pledge to
you, we service what we sell.
145418 07,12.94 Printed in U.S.A.
[111111111IIIIIIII IIII IHII II II I IIIIIIIIIIIIIII IIIIIIIIIIIII
IIIIII I IIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII HillII
I IIIIIIII IIIIIIIII IIIIIIIIIIIIIIIIIII I IIIIIIIIIIL

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