Craftsman 917258524 User Manual TRACTOR Manuals And Guides 1006756L

User Manual: Craftsman 917258524 917258524 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917258524. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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ODEL

BER 917.258524

OWNER'S MANUAL

®Assembly
®Operation
®Customer Responsibilities
o Service and Adjustments
®Repair Parts

CAUTION:

Read and follow
FOR CONSUMER

ib_l m

all safety

ASSISTANCE

rules and instructions

before operating

HOT LIN E, CALL THIS TOLL FREE NUMBER:

this equipment.

1-800-659-5917

SAFETY RULES
_

Safe Operation Practices for Ride-On

Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWtNG OBJECTS_
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR DEATH.
I.
•
•
•
•
•
•

•
•

o
•
•
•
•
°

ii.

I!1. CHILDREN

GENERAL OPERATION
Read, understand, and follow all instructionstn the manual
and on the machlne before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine..
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be surs the area isclear of other people before mowingo Stop
machine if anyone enters the area.
Never carry passengers,.
Do not mow in reverse unless absolutely necessary, Always
look down and behind before and while backing..
Be aware of the mower discharge directionand do notpoint
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turnoff
blades, set parking brake, stop engine, and remove keys
before dtsmounting_
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute,
Mow only in daylight or good artificial llghL
Do not operate the machine while under the Influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck..

Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity.
Never assume that
children will remain where you last saw them°
°
Keep children out of the mowingarea and under the watchful
care of another responsible adult..
*
Be alert and turn machine off if children enter the area..
°
Before and when backing, look behind and down for sinai(
children.
o
Never cam] children. They may fail off and be seriously
injured or interfere with safe machine operation.
,
Never allow children to operate the machine.
°
Use extra care when approaching blind comers, shrubs,
trees, or other objects that may obscure vision,
IV. SERVICE
=
Use extra care in handlinggasoline and other fuels, They are
flammable and vapors are explosive_
Use onfy an approved container°
Never remove gas cap or add fuel with the engine
running. Aliow engine to cool before refueltng_ Do not
smoke.
Never refuel the machine indoors_
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
=
Never run a machine inside a closed area,
•
Keep nuts and bolts, especially blade attachment botts, tight
and keep equipment tn good condition,
•
Never tamper with safety devices. Check their proper
operation regularly.
°
Keep machine free of grass, leaves, or other debris bu[Id-upo
Clean oil or fuel spiIlage_ Allow machine to cool before
stodng.
=
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
•
Never make adjustments or repairs with the engine running.
•
Grass catchercomponents are subjectto wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when necessary.
°
Mower bladesaresharpand can cut.Wrap theblade(s)
or
wear gloves,and use extracautionwhen servicing
them.
•
Check brake operation
frequently.
Adjustand serviceas
required,

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death.
All slopes require extra caution, if you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
o
Mow up and down slopes, not across.
°
Remove obstacles such as rocks, tree limbs, etco
•
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
•
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
o
Follow the manufacturer's
recommendations for wheel
weights or counterweights to improve stability..
•
Use extra care with grass catchers or other- attachments.
These can change the stability of the machine,.
•
Keep all movement on the slopes slowand gradual,. Do not
make sudden changes [n speed or direction.
°
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope_
DO NOT:
•
Donot turnon slopes unlessnecessary, andthen turnslowly
and gradually downhill, if poss bleo
•
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliffor ditch, or if an edge caves in_
•
Do not mow on wet grass, Reduced traction could cause
slidtng.
°
Do not tryto stabilize the machine by putting yourfoot on the
ground.
•
Do not use grass catcher on steep slopes,

portant safety precautions.
It means
CAUTIONII!
BECOME
ALERT!!!
YOUR
Look
for
thls
symbol
to
POint
out
im'
SAFETY IS INVOLVED. ...............

I
|
I
|
|

_
_
i,m

m'H

•

CAUTION: Always disconnect spark plug
wire and placewlre whereit cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
'

HH,{

IIHHl{

, II

...........

WARNING A
The engine exhaust from this product contains cliemicals known to the State of California to cause cancer, birth defects, or other
reproductive harm.

........................................

PRODUCT SPECIFICATIONS

CONGRATULATIONS
on your purchase of a Sears
Tractor, It has been designed, engineered and manufactured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easity
remedy, please contact your nearest Sears Authorized
Service Center/Departmento We have competent, welltrained technicians and the proper tools to service or repair
this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properlyo
Always observe the "SAFETY RULES".
MODEL
NUMBER

HORSEPOWER:

15.5

GASOLINE CAPACITY
AND TYPE:

1.25 GALLONS
UNLEADED REGULAR

OIL TYPE (API-SF/SG/SH):

SAE 30 (above 32°F)
SAE 5W_30 (below 32°F)

OIL CAPACITY:

3,0 PINTS

SPARK PLUG:
(GAP: .030")

CHAMPION RJ19LM

VALVE CLEARANCE:

INTAKE:
°005" - .007"
EXHAUST: .009" - .011"

GROUND SPEED (MPH):

FORWARD:
1st
2rid
3rd
4th
5th
6th
REVERSE:

917_258524

SERIAL
NUMBER
DATE OF PURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE°

MAINTENANCE

AGREEMENT

TIRE PRESSURE:

FRONT:
REAR:

CHARGING SYSTEM:

3 AMPS BATTERY
5 AMPS HEADLIGHTS

BATTERY:

AMP/HR:
MINo CCA:
CASE SIZE:

BLADE BOLT TORQUE:

30-35 FT. LBS.

A Sears Maintenance Agreement is available on this prod_
ucto Contact your nearest Sears store for details.

CUSTOMER
=
.

RESPONSIBILITIES

Read and observe the safety rules.
Followa regular schedule in maintaining,caring forand
using your tractor.

1.1
1.5
2.3
345
4.4
5,7
1.7

14 PSI
10 PSi

25
190
U1R

with a spark arrester meeting applicable local or state laws
(if any)_ If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code)_
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).

Follow the instructions under "Customer Responsibilities and Storage" sections of this owner's manual.
WARNING:
This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN

RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricatedand tuned up according
to the instructionsin the owner's manual, Sears will repairor replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
•
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc,.
°
Tire replacement or repaircaused by puncturesfrom outsideobjects,such as nails, thorns, stumps, or glass,
•
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment accordingto the Instructions contained in the owner's manual°
,
Riding equipment used for commercialor rental purposes°

LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge°
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO*CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOLIR NEAREST SERVICE CENTER. AFTER 2,0 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMEkFI" TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES..
This Warranty gives you specific legal rights, and you may also have other rightswhich may vary from state to state_
SEARS,
i ii

ROEBUCK

AND CO., D/817 WA, HOFFMAN

ii iiiiii

.....................................

ESTATES,

IL 60179

TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-19
WARRANTY ..................................................................
3
TABLE OF CONTENTS ................................................ 4
INDEX ............................................................................
4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ................................................................ 7-9

OPERATION ........................................................... 10-14
MAINTENANCE SCHEDULE ...................................... 15
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ............................................ 27-28
REPAIR PARTS - TRACTOR ................................. 30-47
REPAIR PARTS- ENGINE .................................... 48-53
PARTS ORDERING/SERVICE .................. BACK PAGE

INDEX
A
Accessories ..................................................
5
Adjustments:
Brake ....................................................
22
Carburetor .......................................25
Mower:.
Front-To-Back ..............................
2t
Side-To-Side .................................
21
Throttle Control Cable ....................24
Air Filter, Engine .........................................
t8
Air Screen, Engtne ....................................
18
Assembly ......................................................
7-9

B
Battery:
Charging .........................................7-8
Cleaning .......................................... 17
Connecting .................................. 7-8
Starting with Weak Battery ...........23
Storage .............................................
26
Terminals ....................................... 17
Belts:
Motion Drive
Removal/Replacement ........... 22
Mower Blade Drive
Removal/Replacement ..............22
Blade:
Sharpening .........................................
16
Replacement ................................ 16
Brake Adjustment .....................................
22

C
Carburetor Adjustment ..........................25
Controls, Tractor ................................. 1t
Customer Responsibilities ................15-19
Engine:
Air Filter ..................................... 18
Alr Screen, Engine .................. 18
Battery ........................................ 17
Cooling Fins, Engine ............... 18
Engine Oll ....................................17
Fuel Filter ....................................19
Spark Plugs ................................ 19
Tractor:.
Blades ..............................................
16
Lubrication Chart ....................... i5
Maintenance Schedule ........... 15
Tire Care ........................... 8,16,23
Cutting Height, Mower ........................ 12

E
Electrical:
Interlocks and Relays .....................
24
Schematic .......................................29
Wiring Diagram ..............................30
Engine:
Air Filter............................................18
Air Screen ........................................18
Cooling Fins, Engine ......................18
Oil Change .................................... 17
Oil Level .......................................
t3,17
Oil Type ...........................................17
Preparation .........................................
t3
Repair Parts ................................
48-53
Starting.............................................14
Storage .......................................... 26
F
Filters:
Air ........................................................
18
Fuel ................................................. 19
Fuel:
Type ..................................................13
Storage ............................................26
Fuse ....................................................... 24

G
Gauge Wheels ........................................ 8

H
Hood Remova!iInstallation .................. 24

L
Leveling Mower Deck .......................... 21
LubricationChart ................................ 15

M
Maintenance Schedule ........................ 15
Mower:
Adjustment, Front-to-Back .......... 21
Adjustment, Side-to-Side ................
21
Blade Sharpening ....................... 16
Blade Replacement ...................... 16
Cutting Height .............................. 12
Installation .......................................20
Operation ...................................... 13
Removal ...........................................20
Mowing Tips ............................................14
Muffler .................................................. 19
Spark Attester ........................... 3,40
Mulcher Plate ...............................................
9

O
Oil:
Cold Weather Conditions .........13,17
Engine ..............................................17
Storage ......................................... 26
Operation ..............................................
11-14
Operating Mower ................................. 13
Options:
Accessories ..........................................
5
Spark Arrester ............................ 3,40

P
Parking Brake .................................. 11-12
Parts Bag ................................................ 6
Parts, Replacement/Repair ........... 30-47
Product Specifications............................ 3
R
Repair Parts .................................... 30-47
S
Safety Rules .......................................... 2
Seat ......................................................
8
Service and Adjustments .............. 20-25
Brake
22
Carburetor ..................................... 25
Fuse .............................................. 24
Hood Removal/Installation .......... 24
Motion Drive Belt
RemovaL/Replacement .............22
Mower Blade Drive Belt
Removal/Replacement ........... 22
Mower Adjustment:
Front-to-Back .......................... 21
Side-to-Side ............................ 2t
Mower fnstaflatlon ........................ 20
Mower Removal .......................... 20
Tire Care ............................. 8,16,23
Slope Guide Sheet .............................. 55
Spark Ptugs........................................... 19
Specifications ........................................ 3
Starting the Engine ........................ 13-14
Steering Wheel ................................. 7,23
Stopping the Tractor ........................... 12
Storage ................................................... 26
.............................................

T
Throttle Control Cable Adjustment ..... 24
Tires ............................................ 8,16,23
Trouble Shooting Chart ...................27-28
Transaxle Repair Parts .................. 46-47

W
Warranty .................................................. 3
Wiring Diagram ..................................... 30
Widng Schematic ....................................29

ACCESSORI

ATTACHMENTS

These accessories and attachments were available throughmost Sears retailoutletsandservice centers when the tractorwas purchased.
Most Sears stores can order these items for you when you provide the model number of your tractor°

ENGINE
SPARK PLUG

MAINTENANCE
GAS CAN

ENGINEOIL

BLADES

BELTS

PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many ofthese are listed below with brief explanations of how they can help
your This list was current at the time of publication;however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching,
SNOW BLADE forsnow removal only. 14-inch high, 48-inch wide
blade clears 42-inch path when angled left or right, Raises, lowers
with side lever° Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheet welghts and/or rear drawbar
weight.)
SNOWTHROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement, Discharge chute adjusts from tractor seat, 6*inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12.volt soumeo Includes booms for
automatic sprayingand hand held wand for spot sl_raying. Wand
has adjustable spray pattemo For applying herbicides, insecticides, fungicides and liquid fertilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand.

AERATOR promotes deep root growth for a healthy lawn,, Tapered 2,5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and leaves for a
healthier, nearer looking lawn_ Two Permanex containers hold
30-gallon plastic bags°
BUMPER protects front end of tractor from damage,
CARTS make hauling easy° Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly,,
CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots, 36-inch swath_ 24
hardened steel coring tips. 150 lb.,capacity weight tray,
EASY OIL DRAIN VALVE makes oil changes easier, faster,,
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments)°
GAUGE WHEELS on both sldes of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKE/DETHATCHER loosenssoil and flips thatch and
matted leaves to lawn surface for easy pickup_Twenty springline
teeth. Useful to prepare bare areas forseeding, Available for front
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper_ Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades. For models not equipped as 3-1n-1Convertible
mowers, See "MOWER" in the Repair Parts section of this
manual.

SWEEPERS let you collect grass clippings and leaves,
TILLER has 5 hp engine and 36-inch swath toprepare seed beds,
cultivate and compost garden residue, Tiller has its own bullFln
liftand depth controlsystem anddoes NOT require a sleeve hitch,
Fitsany lawn, yard or garden tractor. Simplyhookup tothe tractor
drawbar and gol Optional accessories
convert unit for
dethatching, aerating, htlllng_oowithout
tools,
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction°
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastictop; clear plastic windshield offers 360 degree
visibility° Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer_ Optional accessories include: tinted/
tempered solidsafety glass windshield with hand operated wiper;
12_volt amber caution light for mounting on cab top.
VACS for powerfulcollectionof heavy grassclippings and leaves,
Optional wand attachment to pick up debris in hard-to-reach
places. VACtCHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 Ib,,weight°
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials,,

RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber_
ROLLER for smoother lawn surface. 36-Inch wide, 18-tnch
diameterwater-tight drum holds up to390 Ibs. of weight. Rounded
edges prevent harm to tuff. Adjustable scraper automatically
cleans drum.

CONTENTS
......................................

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Parts Bag contents

PACK

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shown full size

Parts packed separately
III

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in carton

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iii

'1'

Seat

....

Mulcher
Plate

Steedng
Wheel

(1) Locknut
5/16-18
(1) Hex Bolt 5/16-18 x 1-1/4
iii1,11111111

I i

II i1,1111'11,1'1'1'1

Video
Cassette
..........

L::

(1) Shoulder Bolt 5/16-18

•

,,,,

Parts Bag

(1) Hex Bolt
1/2-13 x 1

(1) Washer
17/32 x 1-3/16
x 12 Gauge

_Jl_lillltlliillll|qlf
-/'_-_,
(

_,%1,.__,,./

1
I

1) Lock Washer
1/2

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IHll[

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1/11

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_

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(2)
Gauge
Wheels

(2)lock
CenterNuts

Steering
Extension
Shaft

(2) Lock Washers #t0

)3116x314xt6Gauge

not shown full size
x(2)7/8
x 14 Gauge
Washers
3t8

(2) Shoulder'
Bolts

(2) Washers

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Parts bag contents

Steering Wheel
Adapter

(2) Weld Nuts #10

...... ........
@

Steering

Boot

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20
(2) Keys

(2) Washers
9/32 x 5/8 x 16 Gauge

Steering
Wheel
Insert

(2) Lock Washers 1/4

Slope Sheet
I1'

iii

Assemblys

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes,
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness°

TOOLS REQUIRED

FOR ASSEMBLY

A socket wrench set will make assembly easier° Standard
wrench sizes are listed.
(1) 3/4" Socket w/drive rachet
(2) 7/'16" wrenches
Phillips Screwdriver
(2) 1/2" wrench
Tire pressure gauge
(1) 9/16" wrench
Utilibj knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON
UNPACK
•
=
•

WHEEL

CARTON

STEERING
BOOT

Remove all accessible loose parts and parts cartons
from carton (See page 6).
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flaL
Check for any additional loose parts or cartons and
remove.

BEFORE

ROLLUNG TRACTOR

ATTACH STEERING

ADAPTER

OFF SKID

..I

WHEEL (See Fig. 1)

EXTENSION SHAFT

ASSEMBLE EXTENSION SHAFT AND BOOT
°

Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/16 hex bolt and locknuL Tighten securely°
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
t8-22 FT. LBS TORQUE,

5/16 HEX BOLT
5/16 LOCKNUT "_

/._'_

_-_

_..

Place tabs of steering boot over tab slots in dash and
push down to secure°
INSTALL STEERING WHEEL

•

Positionfront wheels of the tractorso they are pointing
straight forward.

•

Slide steering wheel adapter ontosteering shaft extenslono

•

Position steering wheel so cross bars are horizontal
(left to right) andslide inside boot and onto adapter.
Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.

STEERING
SHAFT

_I_i

/_/
r

FIG. 1

HOW TO SET UP YOUR TRACTOR
CONNECT
I I I I I

"_ _._.,

I
!

III

BATTERY
I

iii1,11
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(See Figs. 2 and 3)
i

Snap steering wheel insert into center of steering
wheel.

CAUTION: Do not short battery termi-

Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKIDo

object to contact both terminals at the
nals
allowing
a wrench
or any
other
sameby
time.
Before
connecting
battery,
remove metal bracelets, wristwatch
bands, rings, etc.

TO ROLL TRACTOR
,
°
°
°
°

Positive terminal must be connected
first to prevent sparking from accidental grounding.

OFF SKID (See Fig. 8)

Raise attachment lift lever to its highest positionr
Release parking brake by depressing clutch!brake
pedal°
Place gearshift lever in neutral (N) position_
Roll tractor backwards off skid°
Remove banding holding discharge guard up against
tractor.

°
°
°
°

Remove carboard packing from seat pan and lift seat
pan to raised position.
Open battery box door.
Be sure battery drain tube is attached to battery box_
Remove terminal protective caps and discard_

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........

ASSEMBLY
i iill ii

ii i

If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
•
Firstconnect RED battery cable to positive(+) temfinal
with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely.
•
Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely.
•
Close battery box door.
Open battery box door for:
•
Inspection for secure connections (to tighten hardware).
•
Inspection for corrosion,
•
Testing battery.
•
Jumping (if required)_
°
Periodic charging

i Ill

I ,I,

lllllL lull,H,I

•

SEAT PAN

ME,T=' _

Y'_,

tl {

LOCKWAS.E.
FIG. 4

CHECK TIRE PRESSURE
,_oTDISCARD

!
!
!

TERMINAL
ECTIVE CAPS
NEX
LOCK
NUT
WASHER

The tires on your tractor'wereoverinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
•
FLAT
WASHER

Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS on page 3 of this manual,

CHECK DECK LEVELNESS

HEX
BOL_r

For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING in the
Service and Adjustments section of this manual.

CHECK
POSITIVE
(RED) CABLE

NEGATIVE
(BLACK) CABLE
FIG,

FOR PROPER

POSITION

OF ALL

See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual Verify that the belts are routed
correctly.

CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.

SEAT
PAN
BATTERY
BOX DOOR

ASSEMBLE
GAUGE
DECK (See Fig. 5)

WHEELS

MOWER

The gauge wheels are designed to keep the mower deck in
proper position when operating mower, Be sure they are
properly adjusted to ensure optimum mower performance,
FIG. 3

•

Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT' in the Operation
section of this manual)°

With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Instatt gauge wheel in appropriate hole with
shoulder bolt, 3/8' washer and 3/8-16 Iocknut and
tighten securely.
_Repeat for opposite side installing gauge wheel in
same adjustment hole.

INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment bolto
•
Remove cardboard packing on seat pan_
•
Place seat on seat pan and assemble shoulder bolt.
•
Assemble adjustment bolt,{ockwasherandfiatwasher
loosely. Do not tighten.
°
Tighten shoulder bolt securely,,
°
Lower seat into operating position and sit on seat.
°
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
•
Get off seat without moving its adjusted position_
°
Raise seat and tighten adjustment bolt securely_

ASS

BLY
TO CONVERT TO BAGGING
DISCHARGING

GAUGE WHEEL
MOUNTING
BRACKET

Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory°

DEFLECTOR
3/8-16
LOCKNUT
3/8" WASHER
SHOULDER BOLT

GAUGE WHEEL'

FIG. 5

INSTALL MULCHER
(See Figs. 6 & 7)
.

PLATE

Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown,,

LATCH
HOOKS

NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointingdown.
•
=

Tighten hardware securely.
Raise and hold deflector shield in upright position_

.
=

Place front of mulcher plate over front of mower deck
opening and slide into place, as shown_
Hook front latch into hole on front of mower deck°

Hook rear latch into hole on back of mower deck.

FIG. 7

•/ CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THEBESTPERFORMANCEAND SA TISFA CTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:

guard from mower. Raise and hold
guard
whenDoattaching
mulcher
plate
CAUTION:
not remove
discharge
and allow it to rest on plate while in
operation.

,/
,/

A!l assembly instructions have been completed.
No remaining loose parts in carton.

Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
Seat is adjusted comfortably and tightened securely.

i ,11,,i
....................

,/
WELD NUT FROM THE TOP

WELD

NUT_\

HOOK POINTS DOWN

All tires are propedy inflated. (For shipping purposes,
the tires were overinflated at the factory).

Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling)_

Check mower and drive belts. Be surethey are routed
properly around pulleys and inside all belt keepers.

Check widng_ See that all connections are still secure
and wires are properly clamped.

LOCK
WASHER

SCREW

LATCH
LATCH
HOOK

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:

WELD

Engine oil is at proper level.

Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition.

NUT
LOCK
WASHER

WASHER

WASHER
MULCHER
PLATE

'_'_SCREW

FIG. 6

..................................................................

• .......................

, LI"

OPERATION
.................................

,,,,H

,H,HH,

..................................

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning_

BATTERY

CAUTION OR
WARNING

REVERSE

FORWARD

FAST

SLOW

ENGINE ON

ENGINE OFF

OIL PRESSURE

CLUTCH

LIGHTS ON

LIGHTS OFF

DIFFERENTIAL
LOCK

PARKING BRAKE
LOCKED

UNLOCKED

FUEL

!
MOWER LIFT

CHOKE

REVERSE

MOWER HEIGHT

NEUTRAL

HIGH

LOW

ATTACHMENT
CLUTCH ENGAGED

ATTACHMENT
CLUTCH DISENGAGED

c®:>
PARKING BRAKE

IGNITION

HYDROSTATIC FREE WHEEL
(Hydro Models only)

DANGER, KEEP HANDS AND FEET AWAY

OPERATION
i......................

::::1,1
,, ,

KNOW YOUR TRACTOR
READ THIS OWNER'S

MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrationswith yourtractortofamiliarize yourselfwiththe locationsofvarious controisand adjustments_ Save
this manual for future reference°
ATTACHMENT
CLUTCH LEVER

IGNITION
SWITCH

AMMETER

LIGHT SWITCH
POSITION
LIFT LEVER
PLUNGER

THROTTLE/CHOKE
CONTROL

ATTACHMENT
LIFT LEVER

CLUTCH/BRAKE
PEDAL

PARKING BRAKE
HEIGHT
ADJUSTMENT
KNOB
GEARSHIFT
LEVER

FIG. 8
Our tractorsconform to the safety standards of the American National Standards ]nstitute_

ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor°

GEARSHIFT LEVER: Selects the speed and direction of
tractor,
ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to yourtractor,
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position°
IGNITION SWITCH: Used for starting and stopping the
engine.
HEIGHTADJUSTMENT KNOB: Usedto adjustthe mower
cutting height.

LIGHT SWITCH: Turns the headlights on and off,
THROTTLE/CHOKE CONTROL: Used for starting and
controllingengine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and brakingthe tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the
brake position.

AMMETER: Indicates battery charging (÷) or discharging

(-).
'11

ill

.....................

i i ill

IUUlll

......................................

OPERATION
.......

i ..................................................

[111111111

IIIIII

[

The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses.
NOTE: Under certain conditionswhen tractor is standing
idlewiththe engine running,hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor'on grass areas.

HOW TO USE YOUR TRACTOR
TO SET PARKING

BRAKE (See Fig. 9)

Your tractor is equipped with an operatorpresence sensing
switch, When engine is running, any attempt by the
operator' to leave the seat without first setting the parking
brake will shut off the engine_
•

'"'_ _II L
•
a

Depress clutch/brake pedal into full "BRAKE" position
and hold,
Place parking brake lever in "ENGAGED" position and
release pressure from clutctvbrakepedal. Pedalshould
remain in "BRAKE" position. Make sure parkingbrake
will hold tractor secure.
ATTACHMENT
THROTTLE/
CHOKE
r_n_T=nl

"ENGAGED"
/
/

CAUTION:

Always stop tractor

TO USE THROTTLE

-I

V /

',-\\\

•

CLUTCH LEVER

POSITION
,
,,
'DISENGAGED

ENGAGED

(See Fig. 9)

Operating engine at less than full throttle reduces the
battery charging rate.
Full throttle offers the best bagging and mower performance,

GEARS.,

AND BACKWARD

The direction and speed of movement is controlled by the
gearshift Ievero
°
°

Start tractor' with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
Move gearshift and range shift levers to desired position_,

,
Slowly release clutch/brake pedal to start movemenL
IMPORTANT:
BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE_

_GED"

/
.osmoN
CLUTC.
.AKE
PEDAL
"DRIVE"
POSmON HEIG.T
ADJUSTMENT
KNOB
FIG. 9

STOPPING

CONTROL

Always operate engine at full throttle.

TO MOVE FORWARD
(See Fig. 9)
'

€0m-

pletely, as describedabove, beforeleaving the operator s position; to empty
grass catcher, etc.
..

TO ADJUST MOWER CUTTING
(See Fig. 9)

(See Fig. 9)

HEIGHT

MOWER BLADES -

The cuttingheight is controlledby turningthe height adjustment knob in desired direction,

•

Turn knob clockwise (fN)

GROUND DRIVE -

•

Turn knob counterclockwise (_)to
height,

The cutting height range is approximately t-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.

Move attachment clutch lever to "DISENGAGED" position.
Depress clutch/brake pedal intofuII"BRAKE" position.

•
Move gearshift lever to neutral (N) position.
ENGINE = Move throttle control to slow position.
NOTE: Failure to move throttle controlto slow positionand
allowing engine to idle before stopping may cause engine
to "backfire"°
°

Turn ignition key to "OFF" position and remove key,
Always remove key when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine.

to raise cutting height.
lower cutting

•

The average lawn should be cutto approximately 2-i t2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.

•

For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.

OPERAON
TO OPERATE

MOWER

(See Fig. 10)

Your tractor is equipped with an operator presence sensing switch° Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged
will shut off the engine°

To restart movement, slowly release parking brake and
clutchforake pedal

Make all turns slowly°

.
.

Select desired height of cut.
Lower mower with attachment lift control,

Raise attachment lift to highest position with attachment lift control°

•

Start mower blades by engaging attachment clutch
control°

When pushingor towing your tractor, be sure gearshift
lever is in neutral (N) position°

•

TO STOP MOWER BLADES _ disengage attachment
clutch control°

Do not push or tow tractor at more than five (5) MPH.

_I_
A •

NOTE: To protect hood from damage when transporting
your tractor on a truck ora trailer, be sure hood is closed and
secured to tractoro Usean appropriate meansoftying hood
to tractor (rope, cord, etc.)o

BEFORE STARTING THE ENGINE

..............
CAUTION: DO not operatethe mower .......
without either the entire grass catcher,
I
on mowers So equipped, or the dis|
charge guard in place _.............................

ATTACHMENT CLUTCH LEVER
"DISENGAGED" POSITION

"ENGAGED"
POSITION

TO TRANSPORT

CHECK ENGINE OIL LEVEL (See Fig. 16)
ATTACHMENT
LEVER
HIGH POSI_ON

POSITION

•
°

The engine tnyour tractor has been shipped, from the
factor..,, already filled with summer weight oil.
Check engine oil with tractor on level ground.

•

Remove oil fillcap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level [f necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.

For cold weather operation you should change oil for
easier starting (See "OiL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).

To change engine oil, see the Customer Responsibilities section in this manual.

ADD GASOLINE
°

DISCHARGE
GUARD

FIG. 10

TO OPERATE

ON HILLS

CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
•

Choose the slowest speed before starting up or down
hills.

•
°

Avoid stopping or changing speed on hitls_
If slowing is necessary, move throttle control lever to
slower position.

If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake_

•

Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movemenL
13

Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane° (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness°
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32=F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING_
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season_ See Storage Instructions for additional information.
Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.

CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

........................

iiiiiiiiiiiiiiiiiiii

LL LII

II[IIIIIIIIIII

OPERATION
i m,,,,,,,,,,,,,,,,,,

iii tNI

.......................

' '"'"'

TO START ENGINE (See Fig, 9)

•

When starting the engine for the first time or if the engine
has runout of fuel, it will take extra cranking time to move
fuel from the tank to the engine,

•

Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
.
Place gear shift lever in neutral (N) position.
•
Move attachment" clutch to "DISENGAGED" position.
•
Move throttle control to choke position.
Note: Before starting, read the warm and cold starting
procedures below.
•
lnsert keyinto ignition and rum keyclockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute° if the engine does not start after
several attempts, move throttle control to fast position,
wait afew minutes and try again. If engine still does not
start, move the throttle control back to the choke
position and retry.
WARM WEATHER STARTING (50° F and above)
•
When engine starts, movethe throttle control to the fast
position.
.
The attachments and ground drive can now be used. if
the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the cf}oke
as described above.
COLD WEATHER STARTING ( 50 ° F and below)
•
When engine starts, allow engine to run with thethrottle
control in the choke position until the en_lne runs
rougtfly, then move throttle control to fast position. This
may require an engine warm-up period from several
seconds to several minutes, depending on the temperature.
•
The attachments can also be used dudng the engine
warm-up period°
NOTE: if at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual+

•

MULCHING

•

Avoid cutting your lawn when itiswet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried arid the newly cut area
will riot be exposed to the direct sun+

For best results, adjust the mower cutting height so that
the mower cuts offonly the top one-third of the grass
blades (See Fig. 12). For extremely heavy mulching,
reduce your width of cut and mow slowly+
Certain types of grass and grass conditions may require that an area be mulched a second time to com+
pletely hide the clippings. Wt_en doing a second cut,
mow across or perpendicular to the first cut path.

•

If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
14
desired heighL

MOWING TIPS

The special mulching blade will recut the grass clippings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recurring action of the
blades+

Mower should be properly leveled for best mow!,n.,g
performance, See 'TO I.EVELMOWER HOUSING in
the Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.

•

"JJ

•

When mowin_ large areas, start by tuming to the right
so that clipplngs will discnarge away from shrubs,
fences, driveways, etc. After one or' two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig, 11 ).

.... ",-

IMPORTANT:
FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH+ CLEAN AFTER EACH USE.

•

FIG. 11

Tire chains cannot be used when the mower housing is
attached to tractor.

Ddve so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
tractor. This will result in a more even distribution of
clippings and more uniform cutting.

When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.

NNI

Do not mow grass when it is wet. Wet grass will plug
mower and leave urldesirable clumps, Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as welt as the quality of cut desired.

[

MOWINGTIPS

•

.............

Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
MAX 1/3

FIG. 12

CUSTOM
MAINTENANCE

SCHEDULE

FILL IN DATES
AS YOU COMPLETE
R EGULAR SERV!CE

ESPO
.,f___

_._o__

/_X_'_._
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