Craftsman 917259521 User Manual TRACTOR Manuals And Guides L0807201

CRAFTSMAN Lawn, Tractor Manual L0807201 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917259521 917259521 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917259521. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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8E /,4RS
®

MODEL NUMBER 917.259521

OWNER'S MANUAL

oAssembly
o Operation
oCustomer Responsibilities
oService and Adjustments
o Repair Parts

CAUTION:

Read

and follow

all safety

rules and instructions

before

operating

this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800o659-5917

SAFETY
Practices RULES
for Ride-On

Safe Operation

Mowers

IMPORTANT:
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING
HANDS AND FEET AND THROWING OBJECTS
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR DEATH
GENERAL
OPERATION
Read, understand, and follow all instructions in the manual
and on the machine before starting
Only allow responsible adults, who are familiar with the
instructions, to operate the machine
Clear the area of objects such as rocks, toys, wire, etc,
which could be picked up and thrown by the blade
Be sure the areais clear of other people before mowing Stop
machine if anyone enters the area.
Never carry passengers
Do not mow in reverse unless absolutely necessary Always
look down and behind before and while backing
Be aware of the mower discharge direction and do not point
it at anyone Do not operate the mower without either the
entire grass catcher or the guard in place
Slow down before turning
Never leave a running machine unattended. Always turn off
blades, set parking brake stop engine, and remove keys
be ore dismounting
Turn off blades when not mowing
Stop engine before removing grass catcher or unclogging
chute

III.

Tragic accidents can occur if the operator is not alert to the
presence of children.
Children are often attracted to the
machine and the mowing activity
Never' assume that
children will remain where you last saw them.
Keep children out of the mowing area and under the watchful
care of another responsible adult
Be alert and turn machine off if children enter the area
Before and when backing, look behind and down for small
children,
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision

IV. SERVICE
Use extra care in handling gasoline and other fuels They are
flammable and vapors are explosive
Use only an approved container
Never remove gas cap or add fuel with the engine
running Allow engine to cool before refueling
Do not
smoke
Never refuel the machine indoors
Never store the machine or fuel container inside where
there is an open flame, such as a water heater
Never run a machine inside a closed area

Mow only in daylight or good artificial light
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways
Use extra care when loading or unloading the machine ieto
a trailer or truck

II.

CHILDREN

Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition
Never tamper with safety devices
Check their proper
operation regularly
Keep machine free of grass, leaves, or other debris build-up
Clean oi! or fuel spillage.
Allow machine to cool before
storing
Stop and inspect the equipment if you strike an object
Repair, if necessary, before restarting
Never make adjustments or repairs with the engine running
Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when necessary
Mower blades are sharp and can cut Wrap the blade(s) or
wear gloves, and use extra caution when servicing them
Check brake operation frequently
Adjust and service as
required

SLOPE OPERATION

Slopes are a major factor' related to loss-of-control
and
tipover accidents, which can result in severe injury ordeath
All slopes require extra caution.
If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc
Watch for holes, ruts, or bumps.
Uneven terrain could
overturn the machine Tall grass can hide obstacles
Use slow speed Choose a low gear so that you will not have
to stop or shift while on the slope
Follow the manufacturer's
recommendations
for wheel
weights or counterweights to improve stability
Use extra care with grass catchers or other attachments
These can change the stability of the machine.
Keep all movement on the slopes slowand gradual Do not
make sudden changes in speed o_"direction
Avoid starting or stopping on a slope, If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.

Look for this symbol to point out important safety precautions. It means
CAUTIONt!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED,

DO NOT:
•

CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs°

Donotturnonslopesunlessnecessary,
andthen, turnslowly
and gradually downhill, if possible
Do notmow near drop-offs, ditches, or embankments
The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass, Reduced traction could cause
sliding
Do not fry to stabilize the machine by putting your foot on the
ground
Do not use grass catcher on steep slopes.

WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other
reproductive
harm.

PRODUCT

CONGRATULATIONS
on your purchase of a Sears
Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department.
We have competent, welltrained technicians and the proper tools to service or repair
this tractor.
Please read and retain this manual The instructions will
enable you to assemble and maintain your tractor properly
Always observe the "SAFETY RULES".
MODEL
NUMBER

SPECIFICATgONS

HORSEPOWER:

155

GASOLINE CAPACITY
AND TYPE:

5 QUARTS
UNLEADED

OIL TYPE (API-SF/SG/SH):

SAE 30 (above 32OF)
SAE 5W-30 (below 32°F)

OIL CAPACITY:

30 PINTS

SPARK PLUG:
GAP: 030")

CHAMPION

RJ19LM

VALVE CLEARANCE:

INTAKE:
EXHAUST:

005"- 007"
,009" - 011"

GROUND SPEED (MPH):

FORWARD:
1st
2nd
3rd
4th
5th
6th
REVERSE:

917_259521

SERIAL
NUMBER
DATEOFPURCHASE
THEMODELANDSERIALNUMBERSWILLBEFOUND
ON A PLATE UNDER THE SEAT,
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE,

MAINTENANCE

AGREEMENT

A Sears Maintenance
Agreement
uct. Contact your nearest Sears

CUSTOMER
•

Read and observe

Fo!low a regular schedule
using your tractor.

•

Follow the instructions
under "Customer Responsibilities" and "Storage" sections of this owner's manual,

WARNING:
combustion

the safety

rules.

in maintaining,

FRONT:
REAR:

14 PSI
10 PSi

CHARGING SYSTEM:

3 AMPS BATTERY
5 AMPS HEADLIGHTS

BATTERY:

AMP/HR:
MIN. CCA:
CASE SIZE:

BLADE BOLT TORQUE:

30-35 FT. LBS

25
190
U1R

witl_ a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code)
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual)

caring for and

This
engine

tractor is equipped
with an internal
and should not be used on or near any
unimproved forest-covered, brush-covered
or grass-covered land unless the engine's exhaust system is equipped

UMUTED TWO YEAR WARRANTY

1.1
15
23
35
4 4
57
1.7

TIRE PRESSURE:

is available on this prodstore for details.

RESPONSIBILIT ES

REGULAR

ON CRAFTSMAN

RUDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be detective in material or
workmanship.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercial or rental purposes

LiMiTED 90 DAY WARRANTY

ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge_
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE, PLEASE CONTACT YOUR NEAREST SERVICE CENTER
AFTER 30 DAYS FROM
THE DATE OF PURCHASE. WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY)
THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES,
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE

OF CONTENTS
OPERATION ...........................................................
10-14
MAINTENANCE SCHEDULE ...................................... 15
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE ...................................................................
26
TROUBLESHOOTING ............................................
27-28
REPAIR PARTS - TRACTOR ................................. 30-47
REPAIR PARTS - ENGINE .................................... 48-53
PARTS ORDERING/SERVICE .................. BACK PAGE

SAFETY RULES ............................................................
2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-19
WARRANTY ..................................................................
3
'TABLE OF CONTENTS ................................................
4
INDEX ............................................................................
4
TRACTOR ACCESSORIES ..........................................
5
ASSEMBLY ................................................................
7-9

INDEX
A
Accessories ..........................................
5
Adjustments:
Brake ................................................ 22
Carburetor ............................................
25
Mower:
Front-To-Back ....................... 21
Side-To-Side ............................. 21
Throttle Control Cable .................. 24
Air Filter, Engine .................................. 18
Air Screen, Engine ...................................18
Assembly ..................................................7-9

B
Battery:
Charging ...........................................7-8
Cleaning ............................................17
Connecting .................................... 7-8
Starling with Weak Battery ......... 23
Storage ........................................... 26
Terminals .................................
17
Belts:
Motion Drive
Removal/Replacement
........... 22
Mower Blade Drive
Removal/Replacement
........... 22
Blade:
Sharpening .............................................
16
Replacement ................................... 16
Brake Adjustment ............................... 22

c
Carburetor Adjustment ...........................25
Controls, Tractor .................................... 11
Customer Responsibilities .............. 15-19
Engine:
Air Filter. ................................... 18
Air Screen, Engine ................... 18
Battery ......................................... 17
Cooling Fins, Engine ................. 18
Engine Oil ....................................17
Fuel Filter .................................... 19
Spark Plugs .............................. 19
Tractor:
Blades ....................................... 16
Lubrication Chart ....................... 15
Maintenance Schedule ........... 15
Tire Care .............................8,16,23
Cutting Height, Mower ........................ 12

E
Oil:

Electrical:

Cold Weather Conditions .........13,17
Interlocks and Relays ...................
24
Schematic ........................................29
Engine .........................................
17
Wiring Diagram .......................... 30
Storage ........................................ 26
Operation ...............................
11-14
Engine:
Air Filter ..............................................18
Operating Mower ..................................13
Air Screen ...............................
18
Options:
Accessories ........................
5
Cooling Fins, Engine ................... 18
Spark Arrester ................................
3,40
Oil Change .................................. 17
P
Oil Level ................................... 13,17
Oil Type ...............................................
17
Parking Brake ................................ 11-12
Preparation ................................... 13
Parts Bag ......................................
6
Repair Parts ............................ 48-53
Pads, Replacement/Repair
....... 30-47
Starting .......................................... 14
Product Specifications ..............................3
Storage .......................................
26
R

F
Filters:
Air, ........................................
Fuel ..................................................
Fuel:
Type ...........................................
Storage ......................................
Fuse ..................................................

18
19
13
26
24

G
Gauge Wheels ....................................... 8

H
Hood Removal/Installation

..............

L
Leveling Mower Deck .........................
Lubrication Chart .................................

21
15

M
Maintenance Schedule ...................... 15
Mower:
Adjustment, Front-to-Back ........... 21
Adjustment, Side-to-Side ............. 21
Blade Sharpening .......................... 16
Blade Replacement .........................16
Cutting Height .............................. 12
Installation ....................................... 20
Operation ...........................................13
Removal .......................................... 20
Mowing Tips ............................................ 14
Muffler .................................................
19
Spark Arrester ................................
3,40
Mulcher Plate ........................................... 9

Repair Parts ........................................30-47
S
Safety Rules ......................................... 2
Seat ...............................................
8
Service and Adjustments ................20-25
Brake .............................................. 22
Carburetor .................................... 25
Fuse ...................................................24
Hood RemovaVInstallation ............24
Motion Drive Belt
Removal/Replacement
......
22
Mower Blade Drive Belt
Removal/Replacement
......... 22
Mower Adjustment:
Front-to-Back .......................... 21
Side-to-Side ............................ 21
Mower Installation ...................... 20
Mower Removal ............................. 20
Tire Care ...................................8,16,23
Slope Guide Sheet ...................................55
Spark Plugs .......................................... 19
Specifications ........................................
3
Starting the Engine ....................
13-14
Steering Wheel ................................... 7,23
Stopping the Tractor ..............................12
Storage ......................................................26
T
Throttle Control Cable Adjustment ... 24
Tires ............................................... 8,16,23
Trouble Shooting Chart ................

27-28

Transaxle Repair Paris .................... 45-47
W
Warranty ..........................................................
3
Wiring Diagram
.........................
30
Wiring Schematic ..............................
29

ACCESSORIES

AND ATTACHMENTS

These accessories end attachments were available through most Sears retail outlets and service centers when the tractor was purchased
Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE
SPARK PLUG

MAINTENANCE
GAS CAN

ENGINE OIL

FUEL STABILIZER

AIR FILTER

BLADES

BELTS

%
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor.
you This list was current at the time of publication; however,
may be made in these attachments, or some may no longer
accessories
end attachments
that are available for your
Most of these attachments
attaching and detaching.

Many of these are listed below with brief explanations of how they can help
it may change in future years - more attachments may be added, changes
be available or fit your mode] Contact your nearest Sears store for the
tractor.

do not require additional hitches or conversion kits (those that do are indicated) and ere designed for easy

AERATOR promotes deep root growth for a healthy lawn Tapered 2 5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in
Steel weight tray for increased penetration
BAGGER lets you collect
grass clippings and leaves for a
healthier, nearer looking lawn Two Permanex containers hold
30_gallon plastic bags
BUMPER protects front end of tractor from damage

SNOW BLADE forsnow removal only. 14-inch high, 48-inch wide
blade clears42-inch path when angled left or right. Raises, lowers
with side lever Adjustable skids; replaceable, reversible scraper
bar (Use with tire chains and wheel weights end/or rear drawbar
weigllt )
SNOWTHROWER has 40-inch swath Drum-type auger handles
powdery and wet]heavy snow
Mounts easily with simple pin
arrangement
Discharge chute adjusts from tractor seat 6-inch
diameter spout discharges snow 10 to 50 feet LEftcontrolled at
tractor seat. (Use with chains end wheel weights and/or rear
drawbar weight )
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source
Includes booms for
automatic spraying and hand held wand for spot spraying Wand
has adjustable spray pattern
For applying herbicides, insecticides, fungicides and liquid fertilizers.
SPREADER/SEEDERS
make seeding, fertilizing, and weed killing easy Broadcast spreaders are also useful for granular deicers end sand

CARTS make hauling easy
Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and doily.
CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots
36-inch swath
24
hardened steel coring tips. 150 lb. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain
GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments)
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped

SWEEPERS let you collect grass clippings and leaves.
TILLER has 5 hp engine and 36-inch swath to prepare seed beds
cultivate and compost garden residue_ Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch
Fits any lawn, yard or garden tractor. Simply hook up to the tractor
drawber end go!
Optional
accessories
convert unit for
dethatching, aerating, hilling without tools
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction

MULCH RAKE]DETHATCHER
loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Useful to prepare bare areas forseeding. Available forfront
or rear mounting.
HIGH PERFORMANCE
REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper Mounts behind tractor.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility Hinged metal doors with catch. Keeps operator warm
and dry Remove vinyl sides and windshields for use as sun
protector in summer
Optional accessories
include:
tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top
VACS for powerful collection of heavy grass clippings and leaves
Optional wand attachment
to pick up debris in hard-to-reach
places VAC/CHIPPER includes a chipper-shredder
WEIGHT BRACKET for drawbar for snow removal applications
Uses (1) 55 lb. weight
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades For models not equipped as 3-in-! Convertible
mowers
See "MOWER" in the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck
Use with 2 x 8 or 2 x 10 lumber
ROLLER for smoother lawn surface.
36-inch wide, 18-inch
diameterwater-tight
drum holds up to 3901bs ofweight Rounded
edges prevent harm to turf Adjustable scraper automatically
cleans drum.

CONTENTS
Parts Bag contents

DWARE PACK
Parts packed

shown full size

separately

in carton

(1) Large Flat Washer
(1) Lockwasher

Seat

Mulcher
Plate

(1) Hex Bolt
3/8o16 x 1

Steering
Wheel

EB
(1) Locknut
5/16-18

Video
Cassette

(1) Hex Bolt 5/16-18 x 1-1/4
(1) Shoulder Bolt 5/16-18
Lock Washer
1/2

Manual

Parts Bag

(1) Hex Bolt
1/2-13 x 1

Parts bag contents
(1) Washer
17/32 x 1-3/16
x 12 Gauge

_ews

(2)
Lock
Washers
#10
x 5/8

not shown

full size

x 7/8 x 14 Gauge
(2) Shoulder
Bolts

#10 __

(2) Centerlock Nuts

Steering

3/16 x 3/4 x 16 Gauge
Steering Wheel
Adapter

(2) (2)
Washers
Weld Nuts #10
Steering

(2) Hex Bolts 1/4=20 x 3/4

Boot

(2) Hex Nuts 1/4-20
(2) Keys
(2) Washers
9/32 x 5/8 x 16 Gauge

Steering
Wheel
Insert

F_
_ok

(2) Lock Washers

1/4

Slope Sheet

Assemblys

i +

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED

FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard
wrench sizes are listed.
(1) 5/16" wrench
(1) 3/4" Socket w/drive rachet
(2) 7/16" wrenches
Phillips Screwdriver
(1) 1/2" wrench
Tire pressure gauge
(I) 9/16" wrench
Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel)_

TO REMOVE TRACTOR
UNPACK
•
=
o

,'_-\

INSERT

_......._._
_L_..------_

3/8 HEX BOLT
3/8 LOCK WASHER
LARGE FLAT
WASHER

FROM CARTON

CARTON

Remove all accessible loose parts and parts cartons
from carton (See page 6).
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flaL
Check for any additional loose parts or cartons and
remove.

BOOT
_

TEERING

BEFORE ROLLmNG TRACTOR OFF SKmD
EXTENSION

ATTACH

STEERING

ASSEMBLE EXTENSION

WHEEL

SHAFT

(See Fig. 1)

SHAFT AND BOOT

Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/16 hex bolt and IocknuL Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE

•

Place tabs of steering boot over tab slots in dash and
push down to secure

INSTALL STEERING WHEEL
o

Position front wheels of the tractor so they are pointing
straight forward.

FIG. 1

Slide steering wheel adapter onto steering shaft extension.

HOW TO SET UP YOUR TRACTOR

Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.

CONNECT

•

Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely,

Snap steering wheel insert into center of steering
wheel

BATTERY

(See Figs. 2 and 3)

CAUTION: Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.

Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.

Positive terminal must be connected
first to prevent sparking from accidental grounding.

TO ROLL TRACTOR
OFF SKID (See Fig. 8)
•
Raise attachment lift lever to its highest position_
°
Release parking brake by depressing clutch/brake
pedal.
°
Place gearshift lever in neutral (N) position,
°
Roll tractor backwards off skid.
=
Remove banding holding discharge guard up against
tractor.

°
o
=
o
°

Remove carboard packing from seat pan and lift seat
pan to raised position.
Open battery box door.
Be sure battery drain tube is attached to battery box.
Remove terminal protective caps and discard.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.

ASSEMBLY
o

First connect RED battery cable to positive (+) terminal
with hex bolt, flat washer, lock washer and hex nut as
shown Tighten securely.
°
Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt, flat washer, lock washer
and hex nut Tighten securely..
°
Close battery box door
Open battery box door for;:
•
Inspection for secure connections (to tighten hardware)
o Inspection for corrosion.
o Testing battery.
o Jumping (if required).
°
Periodic charging

SEAT
SEAT PAN

SHOULDER

BOLT_°_=

WASHER
ADJUSTMENT
BOLT

FIG. 4

CHECK
DISCARD TERMINAL
PROTECTIVE CAPS

HEX

LOCK

NUT

FLAT
WASHER
WASHER

• LOCI( WASHER

TIRE

PRESSURE

The tires on your tractor were overinflated
shipping purposes. Correct tire pressure
best cutting performance.
°
Reduce tire pressure to PSI shown
SPECIFICATIONS" on page 3 of this

HEX

CHECK

DECK

at the factory for
is important for
in "PRODUCT
manual

LEVELNESS

For best cutting results, mower housing should be properly
leveled
See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual
POSITIVE
(RED)
CABLE

NEGATIVE
(BLACK)
CABLE

CHECK
BELTS

FIG. 2

FOR

PROPER

POSITION

ALL

See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual, Verify that the belts are routed
correctly.

SEAT
PAN

CHECK

BRAKE

SYSTEM

After you learn how to operate your tractor', check to see
that the brake is properly adjusted See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual

BATTERY
BOX
DOOR

ASSEMBLE
GAUGE
DECK (See Fig. 5)

WHEELS

MOWER

The gauge wheels are designed to keep the mower deck in
proper position when operating mower. Be sure they are
properly adjusted to ensure optimum mower performance.

FIG. 3
INSTALL
SEAT (See Fig. 4)
Adjust seat before tightening adjustment boll
°
Remove cardboard packing on seat pan.
•
Place seat on seat pan and assemble shoulder boll
•
Assemble adjustment bolt, lock washer and flat washer
loosely. Do not tighten.
.
Tighten shoulder bolt securely.
°
Lower seat into operating position and sit on seal
°
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down_
•
Get off seat without moving its adjusted position.
°
Raise seat and tighten adjustment bolt securely

Adjust mower to desired cutting height (See ''TO ADJUST MOWER CUTTING HEIGHT in the Operation
section of this manual)_

With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground Install gauge wheel in appropriate hole with
shoulder bolt, 3/8" washer' and 3/8-16 locknut and
tighten securely_

Repeat for opposite side installing gauge wheel in
same adjustment hole.

ASSEMBLY
GAUGE WHEEL
MOUNTING
BRACKET

TO CONVERT
DISCHARGING

TO BAGGING

Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory.

DEFLECTOR

3/8-16 /
LOCKNUT
318" WASHER
SHOULDERBOLT
GAUGE WI-

FIG. 5

INSTALL MULCHER
(See Figs. 6 & 7)

PLATE

Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown

LATCH
HOOKS

NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing dowm

FIG. 7

Tighten hardware securely_
Raise and hold deflector shield in upright position.

Place front of mulcher plate over front of mower deck
opening and slide into place, as shown_
Hook front latch into hole on front of mower deck.

•

Hook rear latch into hole on back of mower deck

,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THEBES T PERFORMANCE AND SA TISFAC TION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING

CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
WELD NUT FROM THE TOP

HOOK POINTS DOWN

\
WELD

NUT_L_;_

¢"

All assembly instructions have been completed.

No remaining loose parts in carton

Battery is properly prepared and charged_ (Minimum
1 hour at 6 amps):

¢"

Seat is adjusted comfortably and tightened securely,

Al! tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).

Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling),

Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.

Check wiring See that all connections are still secure
and wires are properly clamped.

LOCK
WASHER

_;"

SCREW

LATCH

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS.:

HOOK

LOCK
WASHER

WASHER

WELD
NUT

WASHER
MULCHER
PLATE

CHECKLIST:

_SCREW

FIG. 6

Engine oil is at proper level.

Fuel tank is filled with fresh, clean, regular unleaded
gasoline.

Become familiar with a!l controls - their location and
function. Operate them before you start the engine

Be sure brake system is i0 safe operating condition.

OPERATWON
These symbols may appear on your tractor or in literature supplied with the producL Learn and understand their meaning

BATTERY

CAUTION OR
WARNING

REVERSE

FORWARD

FAST

SLOW

ENGINE ON

ENGINE OFF

OIL PRESSURE

CLUTCH

LIGHTS ON

LIGHTS OFF

FUEL

CHOKE

MOWER HEIGHT

DIFFERENTIAL
LOCK

PARKING BRAKE
LOCKED

UNLOCKED

H L c® ;I
REVERSE

MOWER LIFT

NEUTRAL

ATTACHMENT
CLUTCH ENGAGED

HIGH

LOW

ATTACHMENT
CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

HYDROSTATIC FREE WHEEL
(Hydro Models only)

DANGER, KEEP HANDS AND FEET AWAY

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S

MANUAL

AND SAFETY

RULES

Compare the illustrationswith your tractor to familiarizeyourselfwith
this manual for future reference.

BEFORE

OPERATING

the locations of various controls and adjustments.

ATTACHMENT
CLUTCH LEVER

IGNITION
SWITCH

THROTTLE/CHOKE
CONTROL

LIFT LEVER
PLUNGER

_•

Save

LIGHT SWITCH
POSITION

AMMETER

YOUR TRACTOR

•

ATTACHMENT

CLUTCH/BRAKE
PEDAL

PARKING

BRAKE

HEIGHT
ADJUSTMENT
KNOB
GEARSHIFT
LEVER

FIG. 8
Our tractors conform to the safety standards of the American National Standards Institute,

ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH:

GEARSHIFT LEVER: Selects the speed and direction of
tractor,
ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position

Turns the headlights on and off.

THROTTLE/CHOKE
CONTROL:
controlling engine speed_

Used for starting and

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine

IGNITION SWITCH:
engine.

PARKING BRAKE:
brake position.

HEIGHTADJUSTMENT
cutting height.

Locks clutch/brake

pedal into the

AMMETER:

(.,)_

1'1

Used for starting and stopping the
KNOB: Used to adjust the mower

Indicates battery charging (+) or discharging

OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses,
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.

HOW TO USE YOUR TRACTOR
TO SET

PARKING

BRAKE

(See Fig, 9)

Your tractor is equipped With an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
•

_ corn
CAUTION:
Always stop tractor
pletely, as described above, before leaving the operator's
position; to empty
grass catcher, etc.

Depress clutch/brake pedal into full "BRAKE" position
and hold.
Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
THRO'I-rLE/
CHOKE
CONTROL

TO USE THROTTLE

"DISENGAGED"
POSITION

(See Fig. 9)

Operating engine at less than full throttle reduces the
battery charging rate.

Full throttle offers the best bagging and mower performance

TO MOVE

PARKING BRAKE
GAGED"
POSITION

FORWARD

AND

BACKWARD

Fig. 9)

The direction and speed of movement
gearshift lever,

GEARSHIFT
LEVER

"DISENGAGED"
POSITION
HEIGHT' ADJUSTMENT

I
I

(See

CLUTCH/BRAKEPEDAL
"DRIVE"POSITION

CONTROL

Always operate engine at full throttle

ATTACHMENT CLUTCH LEVER
"ENGAGED"POSITION

"BRAKE"
POSITION

is controlled by the

Start tractor with clutch/brake pedal depressed
gearshift lever in neutral (N) position,

Move gearshift and range shift levers to desired position

Slowly

release clutch/brake

pedal to start

and

movemenL

IMPORTANT:
BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING
OR CHANGING
GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE

KNOB

FIG. 9
TO ADJUST
(See

STOPPING
(See Fig, 9)
MOWER BLADES •

Move attachment clutch lever to "DISENGAGED"
sition.

po-

Turn knob clockwise (f-_)

position_

NOTE: Failure to move throttle control to slow (,_S_)
position and allowing engine to idle before stopping may
cause engine to "backfire"_
=

(t#_'_) to lowercutting

The cutting height range is approximately 1-1/2" to 4" The
heights are measured from the ground to the blade tip with
the engine not running These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
o The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months_ For healthier and better looking
lawns, mow often and after moderate growth.

lever' to neutral (N) position.

Move throttle control to slow (,,_)

HEIGHT

to raise cutting height.

Turn knob counterclockwise
heighL

Depress clutch/brake pedal into full "BRAKE" position.

•
Move gearshift
ENGINE -

CUTTING

The cutting height is controlled by turning the height adjustment knob in desired direction_

GROUND DRIVE •

MOWER

Fig. 9)

Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.

For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.

Never use choke to stop engineu

OPERATION
TO OPERATE

MOWER

(See

Fig.

10)

Your tractor is equipped with an operator presence sensing switch, Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged
will shut off the engine,

To restart movement, slowly release parking brake and
clutch/brake pedal

Make all turns slowly_

TO TRANSPORT

°
°

Select desired height of cut,
Lower mower with attachment lift control.

Start mower blades by engaging attachment
control

clutch

When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.

TO STOP MOWER BLADES - disengage attachment
clutch control,

Do not push or tow tractor at more than five (5) MPH,

BEFORE STARTING
CHECK

"ENGAGED"
POSITION

lift to highest position with attach-

NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed and
securedtotractor.
Use an appropriate means of tying hood
to tractor (rope, cord, etc )_

CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the discharge guard in place.
ATTACHMENT CLUTCH LEVER
"DISENGAGED"
POSITION

Raise attachment
ment lift control,

ATTACHMENT
LIFT LEVER
HIGH POSITION

ENGINE

THE ENGINE

OIL LEVEL

(See Fig. 16)

The engine in your tractor has been shipped from the
factory, a ready f led with summer weight oil.

Check engine oil with tractor on level ground_

Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual)_

To change engine oil, see the Customer Responsibilities section in this manual.

ADD GASOLINE
°

Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life), De not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness,
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.

DISCHARGE
GUARD

FIG. 10

TO OPERATE

I A¢_

ON HILLS

WARNING:
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage.. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer, Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season See Storage Instructions for additional information_ Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.

hills with slopes greater than 15 ° and
CAUTION:
not drive
up or down
do not drive Do
across
any slope.

Choose the slowest speed before starting up or down
hills.

Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.

•

If stopping is absolutely necessary push clutch/brake
pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.

CAUTION: Fill to bottom of gas tank
filler neck, Do not overfill. Wipeoffany
spilled oil or fuel." Do not store, spill or
use gasoline near an open flame.

OPERATION
TO START

ENGINE

Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps Allow grass to
dry before mowing.

(See Fig. 9)

When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine
•

Depress clutch/brake pedal and set parking brake.

Place gear shift lever in neutral (N) position_

Move attachment clutch to "DISENGAGED"

•

Move throttle control to choke (N)

Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.

position_

When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being use&

position.

Note: Before starting, read the warm and cold starting
procedures below.
Insert key into ignition and turn key clockwise to "START"
position and release key as soon as engine starts Do
not run starter continuously for more than fifteen sec onds per minute_ If the engine does not start after
several attempts, move throttle control to fast (.f_)
position, wait a few minutes and try again If engine still
does not start, move the throttle control back to the
choke (1\1)position and retty_

T
J

WARM WEATHER STARTING (50 ° F and above)
•
When engine starts, move the throttle control to the fast
(,,_) position.

FIG. 11

MULCHING

The attachments and ground drive can now be used If
the engine does not accept the load, restart the engine
and allow it to warm up for' one minute using the choke
as described above.
COLD WEATHER

The special mulching blade will recur the grass clippings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed
Also, the mulched grass wi!l
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.

STARTING ( 50° F and below)

When engine starts, allow engineto run with the throttle
control in the choke (\1) position until the engine runs
roughly, then move thrott e control to fast (.f_) position.
This may require an engine warm-up period from
several seconds to several minutes, depending on the
temperature.

The attachments can also be used during the engine
warm-up period.

Avoid cutting your lawn when it is weL Wet grass tends
to form clumps and interferes with the mulching action
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.

NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR in the Service and Adjustments
section of this manual.

For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig, 12). For extremely heavy nlulching,
reduce your width of cut and mow slowly_

MOWING TaPS
Tire chains cannot be used when the mower housing is
attached to tractor_

Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clipping& When doing a second cut,
mow across or perpendicular to the first cut path.

Mower should be properly leveled for best mowing
performance See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual
o

iVlOWlNG TIPS

IMPORTANT:
FOR BEST PERFORMANCE,
KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH CLEAN AFTER EACH USE

Change your cutting pattern from week to week_ Mew
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.

The left hand side of mower should be used for trimming_
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
tractor_ This will result in a more even distribution of
clippings and more uniform cutting.

MAX 1/3

When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc_ After one ortwo rounds, mow
in the opposite direction making left hand turns until
finished (See Fig_ 11 )_
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dded clippings,, Make first cut relatively high; the second to the
desired height.

FIGo 12

CUSTOMER RE:SPONSmBMLmES
AS YOU COMPLETE

'_'_a'_'_

REGULAR
SERV,OE
Check Brake Operation

Check Tire Pressure

Check for Loose Fasteners

Sharpen/Replace

Mower Blades

Check Battery Level/Recharge

Clean Battery and Terminals

_,f

Check Transaxle Cooling

Adjust Blade Belt(s) Tension

6is

Adjust Motion Drive Belt(s) Tension

6/s
6/

Change Engine Oil

_1.2,3

Clean Air Filter

6/2

Clean Air Screen

6/2

Inspect Muffler/SparkArrester

6##'

Replace Oil Filter (If equipped)

_,2

Clean Engine Cooling Fins
Replace Spark Plug

6/2
6/

Replace Air Filter Paper Cartridge

6/2

Replace Fuel Filter
12 3 4 -

Change more ellen when operaling under a heavy load or in high ambient temperatures
Service more o{ten when operating in dirty or dusty conditions
I{ equipped wtlh oil tiller, change oil every 50 hours
Replace blades more ollen when mowing tn sandy soil

GENERAL

6/4

Check Engine Oil Level

RVlC
EDATES

6/#47

Lubrication Chart

5 - I1equipped with adjustable system
6 - Not required if equipped wllh malnlenance-free
balte_
7 - Tighten front axle pivot bolt Io 35 ft -Ibs maximum
Do nol overtighten

LUBRICATION

RECOMMENDATIONS

The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence.
To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.

Some adjustments will need to be made periodically to
properly maintain your tractor.

CHART

•FRONT WHEEL ,_)
BEARING ZERK

BEARING ZERK

All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season

Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear.
A new spark plug and clean air filter assure
proper air-fuel mixture
and last longer,

BEFORE

EACH

and help your engine

run better

CLUTCH
PIVOT(S)

USE

Check engine oil level

•

Check brake operation,

o
•

Check tire pressure.
Check for loose fasteners,

PIVOTS

SAE 30 OR 10W30 MOTOR OIL

GENERAL

REFER TO CUSTOMER

PURPOSE GREASE
RESPONSIBILITIES

"ENGINE"

SECTION

IMPORTANT:
DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL
NYLON BEARINGS
VISCOUS LUBRICANTS WILL ATTRACT
DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING
BEARINGS.
IF YOU
FEEL THEY MUST BE LUBRICATED,
USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT
SPARINGLY

CUSTOMER

RESPONSIBIL TIES

TRACTOR
BLADE

Always observe safety rules when performing any maintenance.

BRAKE

OPERATION

If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjuste&
(See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

MANDREL

ASSEMBLY

TRA,L,
NGEOGE

ELATWAS.E..

TIRES

Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual)_
a

Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.

*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

FIG. 13

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer Tire sealant also prevents tire dry rot and

TO SHARPEN

corrosion,

BLADE CARE
For' best results mower blades must be kept sharp.
place bent or damaged blades

BLADE
,

REMOVAL

BLADE

(See Fig. 14)

Care should be taken to keep the blade balance&
An
unbalanced blade will cause excessive vibration and eventual damage to mower and engine
Re-

(See Fig. 13)

The blade can be sharpened with a file or on a grinding
wheel Do not attempt to sharpen while on the mower

To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with balancer)

•

Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground,
If blade is balanced, it should remain in a horizontal
position_ If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced,

Raise mower to highest position to allow access to
blades
Remove hex bolt, lock washer and flat washer securing
blade_

•

Install new or resharpened blade with trailing edge up
towards deck as shown

Reassemble hex bolt, lock washer and flat washer in
exact order as shown.

NOTE: Do not use a nail for' balancing blade. The lobes of
the center hole may appear to be centered, but are not,

o Tighten bolt securely (30-35 Ft. Lbs, torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
NOTE: We do not recommend sharpening blade- but if you
do, be sure the blade is balanced.

CENTER

HOLE

BLADE

5/8" BOLT
OR PIN

FIG. 14

CUSTOMER

RESPONSHB LmTmES

BATTERY

NOTE: Although multi-viscosity oils (5W30, 10W30 etc,)
improve starting in cold weather, these multi-viscosity
oils will result in increased oil consumption when used
above 32°F. Check your engine oil level more frequently
to avoid possible engine damage from running low on
oil,

Your tractor has a battery charging system which is sufficient for normal use_ However, periodic charging of the
battery with an automotive charger will extend its life.
=

Keep battery and terminals clean

Keep battery bolts tight.

Keep small vent holes open (See "CONNECT BAT..
TERY" in the Assembly section of this manual)

Recharge at 6-10 amperes for 1 hour_

Change the oil after every 25 hours of operation or at least
once a year if the tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.

TO CLEAN BA'I-i'ERY AND TERMINALS

TO CHANGE ENGINE OIL (See Fig. 16)

Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
°

Open battery box door_

•

Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor°

Wash battery with solution of four tablespoons of
baking soda to one gallon of water_ Be careful not to get
the soda solution into the cells,

•

Rinse the battery with plain water and dry.

•

Clean terminals and battery cable ends with wire brush
until bright

Coat terminals with grease or petroleum jelly,

•

Reinstall battery (See "CONNECT
Assembly section of this manual)

Determine temperature range expected before oil change.
All oi! must meet API service classification SF, SG or SH.
Be sure tractor is on level surface
°

BA'i-i-ERY" in the

V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE

Oil will drain mere freely when warm.
Catch oil in a suitable container.

•

Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.

•

Remove drain plug_

After oil has drained completely, replace oil drain plug
and tighten securely.

Refill engine with oil through oil fill dipstick tube. Pour
slowly, Do Rot overfill For approximate capacity see
"PRODUCT SPECIFICATIONS"
on page 3 of this
manuel.

Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading, Keep oil at "FULL" line on dipstick.

COOLING

Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.

OIL FILL
CAP/DIPSTICK

ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF, SG, or SH_ Select the oil's SAE
viscosity grade according to your expected operating
temperature.

OIL DRAIN
PLUG

SAE VISCOSITY GRADES

FIG. 16
-20 °
.30 °

60 .
-20 =

TEMPERATURE

.10 °

RANGE ANTICIPATED

1OO

BEFORE

20o

30_

NEXT OIL CHANGE

FIG. 15

CUSTOMER
AIR FILTER

RESPON$ BILmTHE$
CLEAN

(See Fig. 17)

Service air cleaner more often under dusty conditions

ENGINE

•
Remove knob(s) and cover_
TO SERVICE PRE-CLEANER
Wash it in liquid detergent and water.

Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.

COOLING

Use compressed air' or stiff bristle brush to thoroughly
clean engine cooling fins.

Reinstall pre-cleaner over cartridge.

BLOWER
HOUSING

SCREWS

°
Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE

SCREWS

Remove cartridge nut

Carefully remove cartridge to prevent debris from entering carburetor.
Clean base carefully to prevent
debris from entering carburetor_

Clean cartridge by tapping gently on flat surface If very
dirty or damaged, replace cartridge.

AIR SCREEN
DIPSTICK
TUBE
ASSEMBLY

Reinstall cartridge, nut, precleaner, cover and secure
with knob(s)
IMPORTANT:
PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE
THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE
DO NOT OIL CARTRIDGE DO NOT
USE PRESSURIZED
AIR TO CLEAN
OR DRY
CARTRIDGE.

_SPARK
PLUG

COVER KNOB-"-_'-""-'_

ENGINE COOLING
o

FOAM

FINS (See Fig. 18)

To reassemble, reverse above procedure.

If very dirty or' damaged, replace pre-cleaner.

COVER

FIG. 18
CARTRIDGE

NUT

(__PAPER

PRE.CLEANER------"_

18)

Cover oil fill opening to prevent entry of dirt.

Squeeze it dry in a clean cloth

Fig.

Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating.
Remove screws from blower housing and lift housing
and dipstick tube assembly off engine.

Slide foam pre-cleaner off cartridge.

(See

Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air' to remove dirt and stubborn dried gum
fibers,

Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of operation or' every season_ Service paper cartridge every 100
hour's of operation or every season, whichever occurs first.

AIR SCREEN

cARTRIDGE

FIG. 17

FINS

CUSTOM

RESPONSUBILnTIE$

MUFFLER
CLAMP

Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage,

SPARKPLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual

IN-LINE

FUEL FILTER

FUEL
FILTER

(See Fig. 19)

FIG. 19

The fuel filter should be replaced once each season_ If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required_

CLEANING

•

With engine cool, remove filter and plug fuel line
sections.

Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.

•

Be sure there are no fuel line leaks and clamps are
properly positioned.

Keep finished surfaces and wheels free of all gasoline,
oil, etc.

Protect painted surfaces with automotive type wax

Clean engine, battery, seat, finish, etc of all foreign
matter.

Immediately wipe up any spilled gasoline.

We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life_

SERVBCE
CAUTION:
o
o
o
Q
o
a

ADJUSTMENTS

BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever' in neutral (N) position.
Place attachment clutch in "DISENGAGED"
position°
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.

TRACTOR
TO REMOVE

MOWER

(See Fig. 20)

Mower will be easier to remove from the right side of tractor.
•

Place attachment clutch in "DISENGAGED" position.
Move attachment lift lever forward to lower mower to its
lowest position.
Roll belt off engine pulley,
Disconnect clutch rod from clutch lever by removing
retainer spring,

Disconnect anti-sway bar from chassis bracket by
removing retainer spring.
Disconnect suspension arms from rear deck brackets
by removing retainer springs.

Disconnect front links from deck by removing retainer
spr'ings,

Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT:
IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H. AND LH. SUSPENSLON ARMS MUST BE REMOVED
FROM TRACTOR
TO INSTALL

MOWER

RETAINER
SPRING
ANTI-SWAYBAR

(See Fig. 20)

FIG. 20

Raise attachment lift lever to its highest position.
•

Slide mower under tractor with discharge guard to right
side of tractor.

Lower lift lever to its lowest position.
Install mower in reverse order of removal instructions.

RETAINER
SPRINGS
(BOTH SIDES)

SERVICE
TO LEVEL

MOWER

ADJUSTMENTS

HOUSING

FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE

Adjust the mower while tractor is parked on level ground or
driveway.
Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
If tires are over or underinflated, you will not properly adjust
your mower
SIDE-TO-SIDE

ADJUSTMENT

To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/4" to
3/4" lower than the rear when the mower is in its highest
position_
Check adjustment on right side of tractor Measure distance"D" directly in front and behind the mandrel at bottom
edge of mower housing as shown.
Before making any necessary adjustments, check that
both front links are equal in length Both links should be
approximately 10-3/8"
°
If links are not equal in length, adjust one link to same
length as other link
To lower front of mower loosen nut "E" on both front
links an equal number of turns
When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nuts "F" against trunnion on both front
links

(See Figs. 21 and 22)

Raise mower to its highest position
•

At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance"A" on
both sides of mower should be the same or within 1/4"
of each other.
If adjustment is necessary, make adjustment on one
side of mower only_
To raise one side of mower, tighten lift link adjustment
nut on that side.

•

To lower one side of mower, loosen lift link adjustment
nut on that side

NOTE: Each full turn of adjustment nut will change mower
height about 1/8".
•

Recheck measurements

after adjusting.

BOTTOM EDGE
OF MOWER TO
GROUND

To raise front of mower, loosen nut"F" from trunnion on
both front links. Tighten nut "E" on both front links an
equal number of turns.
When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nut"F"against trunnion on both front links
Recheck side-to-side adjustment.

BOTTOM EDGE
OF MOWER TO
GROUND

',,

MANDREL

FIG. 21

SUSPENSION
ARM

FIG, 23
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

LIFT LINK
ADJUSTMENT

NUT

FIG. 22
NUT"E"

FRONT LINKS

2'I

TRUNNION

FIG. 24

;ERVNCE AND ADJUSTMENTS
TO

REPLACE

MOWER

BLADE

DRIVE

WITH PARKING BRAKE "ENGAGED"

BELT

(See Fig. 25)
Tbe mower' blade drive belt may be replaced without tools
Park the tractor on level surface_ Engage parking brake,
BELT REMOVAL •

Remove mower from tractor' (See 'q'O REMOVE
MOWER" in this section of this manual),

NUT"A"
JAM NUT

Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
BELT INSTALLATION o
Install new belt in reverse order of removal
TING ARM

Make sure belt is in all pulley grooves and inside all belt
guides
InstaLl mower in reverse order of removal instructions,
FIG. 26
MANDREL
PULLEY

IDLER
PULLEYS

TO REPLACE
(See Fig. 27)

MOTION

DRIVE BELT

Park the tractor on level surface_ Engage parking brake
For assistance, there is a belt installation guide decal on
bottom side of teft footrest

Remove upper belt keepeL

.
•

Remove belt from stationary idler and clutching idler
Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keepers_

•
Install new belt by reversing above procedure.
IMPORTANT:
MAKE SURE UPPER BELT KEEPER IS
POSITIONED PROPERLY BETWEEN LOCATOR TABS

FIG. 25

BRAKE

Remove mower (See "TO REMOVE MOWER" in this
section of this manual)

Pull belt toward front of tractor and remove downwards
from around engine pulley

MANDREL
PULLEY

TO ADJUST

ENGINE---_.
PULLEY

(See Fig. 26)

Your tractor' is equipped with an adjustable brake system
which is mounted on the right side of the transaxle_

_LOCATOR
TABS

CLUTCHING"_
IDLER

If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted_
•
•

Depress clutch/brake pedal and engage parking brake_
Measure distance between brake operating arm and
nut "A" on brake rod.

If distance is other than 1-1/2", loosen jam nut and turn
nut "A" until distance becomes 1-1/2", Retighten jam
nut against nut "A".
Road test tractor for proper stopping distance as stated
above, Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further'
maintenance is necessary. Contact your' nearest authorized service centeddepartmenL

UPPER BELT
KEEPER
STATIONARY
IDLER

PULLEY

FIG. 27
22

RWCE AND ADJUSTMENTS
TO ADJUST

STEERING

WHEEL

ALIGNMENT

TO START ENGINE WITH A WEAK
See Fig. 29)

If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steeringwheel and reassemble per instructions in the Assembly
section of this manual.

FRONT WHEEL

CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries,
Always wear eye protection
when around batteries.

TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department

TO REMOVE

WHEEL

If your battery is too weak to start the engine, it should be
recharged,
If "jumper cables" are used for emergency
starting, follow this procedure:

FOR REPAIRS

IMPORTANT:
YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE
GROUNDED
SYSTEM
THE OTHER
VEHICLE
MUST ALSO
BE A 12 VOLT
NEGATIVE
GROUNDED
SYSTEM.
DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES

(See Fig. 28)
FRONT WHEEL (See Fig_ 28) •
Block up axle securely
•

Remove axle cover, retaining ring and washers to allow
wheel removal

Repair tire and reassemble

•

Replace washers and snap retaining ring securely in
axle groove.

BATTERY

TO ATTACH ,JUMPER CABLES -

Replace axle cover.

Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis_

Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.

•

Connect the other end of the BLACK cable to good
CHASSIS G ROUND, away from fuel tank and battery.

REAR WHEEL -

TO REMOVE CABLES, REVERSE ORDER -

Block rear axle securely.

•

Remove five (5) hub bolts to allow wheel removal,

Repair tire and reassemble,
bolts securely

Replace and tighten hub

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

BLACK cable first from chassis and then from the fully
charged battery.
RED cable last from both batteries_
POSITIVE TERMINAL

NEGATIVE

TERMINAL

WASHERS
RETAINING
RING

Q
AXLE COVER

CABLES

I
_SQUARE

CHARGED
BATTERY

KEY

(REAR WHEEL ONLY)

POSITIVE TERMINAL

FIG. 28

NEGATIVE TERMINAL
FIG. 29

SERVICE
TO REPLACE
•

HEADLIGHT

ADJUSTMENTS
ENGINE

BULB

Raise hood.

TO ADJUST

Pull bulb holder out of the hole in the backside of the
gdll,

AND RELAYS

Loose or damaged widng may cause your tractor' to run
poorly, stop running, or prevent it from starting.
Check wiring. See electrical wiring diagram in the
Repair Parts section of this manual.

TO REPLACE

FUSE

With engine not running, move throttle control lever
from slow ('_) to choke (l\l) position. Slowly move
lever from choke (N) to fast (._,) position

Check that holes "A" in governor control lever and hole
in governor plate line-up. If holes "A" are not aligned,
loosen clamp screw and move throttle cable until holes
are aligned_ Tighten clamp screw securely,
GOVERNOR
CONTROLLEVER

Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL
(See Fig. 30)
.

CABLE

The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:

Close hood.

CONTROL

(See Fig. 31)

Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill

INTERLOCKS

THROTTLE

GOVERNOR
CONTROLPLATE

ASSEMBLY

Raise hood.
Unsnap headlight wire connecter.

•

Stand in front of tractor, Grasp hood at sides, tilt toward
engine and lift off of tractor.

•

To replace, reverse above procedures_

HOLES "A"

HOOD

CLAMP
SCREW

FIG. 31
HEADLtGHT
WIRE
CONNECTOR

FIG. 30

THROTTLE
CABLE

SERVICE AND ADJUSTMENTS
TO ADJUST

CARBURETOR

(See Fig. 32)

ACCELERATION

The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel,
temperature, altitude or load If the carburetor does need
adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/
alr mixture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving
a richer fuel/air mixture_
IMPORTANT:
DAMAGE TO THE NEEDLE
THE SEAT IN CARBURETOR
MAY RESULT
TURNED iN TOO TIGHT

PRELIMINARY

SETTING -

THROTTLE

Be sure the throttle control cable is adjusted properly
(see above)

With engine off turn idle mixture valve in (clockwise)
closing it finger tight and then turn out (counterclockwise) 1 full turn.
FINAL SETTING Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion
control lever in neutral (N) position°

Move throttle control lever to slow (,_) position. With
finger, rotate and hold throttle lever against idle speed
screw. Turn idle speed screw to attain 1750 RPM

•

While still holding throttle lever against idle speed
screw, turn idle mixture valve in (clockwise) until engine begins to die and then turn out (counterclockwise)
until engine runs rough. Turn valve to a point midway
between those two positions. Release throttle lever

adjusted

(._)
to fast (,_)
turn idle mixture
Repeat test and
engine accelerDo not adjust

IMPORTANT:
NEVER TAMPER
WITH THE ENGINE
GOVERNOR,
WHICH IS FACTORY
SET FOR PROPER
ENGINESPEED
OVERSPEEDINGTHEENGINEABOVE
THE
FACTORY
HIGH
SPEED
SETTING
CAN BE
DANGEROUS
IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING,
CONTACT
YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT,
WHICH HAS PROPER EQUIPMENT
AND
EXPERIENCE
TO
MAKE
ANY
NECES-SARY
ADJUSTMENTS

VALVE AND
IF SCREW IS

•

Move throttle control lever from slow
position.
If engine hesitates or dies,
valve out (counterclockwise)
1/8 turn.
continue to adjust, if necessary,
until
ates smoothly.

High speed stop is factory
damage may resulL

Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments.
•

TEST -

LEVER

IDLE MIXTURE
VALVE

FIG. 32

IDLE SPEED
SCREW

STORAGE
ENGINE

_mmediately prepare your tractor for storage at the end of
the season or if the tractor' will not be used for' 30 days or
more_

FUEL SYSTEM
IMPORTANT:
IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE.
ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE.
ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE_

CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.

TRACTOR
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thor*
eughly, remove all dirt, grease, leaves, etc_ Store in a
clean, dry area.
•

Clean entire tractor (See"CLEANING" irr the Customer
Responsibilities section of this manual).

Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual)_

•

Lubricate as shown in the Customer Responsibilities
section of this manual.

Be sure that all nuts, bolts and screws are securely
fastened Inspect moving partsfor damage, breakage
and wear. Replace if necessary.

Touch up all rusted or chipped paint surfaces; sand
lightly before painting

Drain the fuel tank

Start the engine and let it run until the fuel lines and
carburetor are empty

•

Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur
Use fresh fuel next season

NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage_ Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE

OIL

Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this rnanual)_

BATTERY
Fully charge the battery for storage.

CYLINDERS

After a period of time in storage, battery may require
recharging.

To help prevent corrosion and power leakage during
long periods' of storage battery cables should be
disconnected and battery cleaned thoroughly (see 'TO
CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual).

o
•

After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.

Remove spark plug(s)_
Pour one ounce of oil through spark plug hole(s) into
cylinder(s)_
Turn ignition keyto"START" position for a few seconds
to distribute oil.
Replace with new spark plug(s).

OTHER

Be sure battery drain tube is securely attached.

Do not store gasoline from one season to another_

If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.

Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline wilt cause problems.

if possible, store your tractor indoors and cover it to
give protection from dust and dirt.

Cover your'tractor with a suitable protective cover that
does not retain moisture Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your' tractor to rust.
IMPORTANT: NEVER COVERTRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM

TROUBLESHOOTmNG
PROBLEM

CAUSE

Will not start

Out of fuel

2
3
4
5
6
7

Engine not "CHOKED"
Engine flooded
Bad spark plug
Dirty air filter
Dirty fuel filter
Water in fuel

8
9

Loose or damaged wiring
Carburetor out of adjustment

Hard to start

POINTS
CORRECTION

properly

Fill fuel tank

2
3
4
5
6
7

See "TO START ENGINE" in Operation section
Wait several minutes before attempting to start
Replace spark plug
Clean/replace air filter
Replace fuelfilter
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter
Check all wiring
See "To Adjust Carburetor" in Service Adjustments
section

8
9

Engine valves out of adjustment

Contact an authorized

service center/department

1
2_
3
4
5,
6
7

Dirty air filter
Bad spark plug
Weak or dead battery
Dirty fuel filter
Stale or dirty fuel
Loose or damaged wiring
Carburetor out of adjustment

2
3
4
5
6
7

Clean/replace air filter
Replace spark plug
Recharge or replace battery
Replace fuel filter
Drain fuel tank and refill with fresh gasoline
Check al! wiring
See "To Adjust Carburetor" in Service Adjustments
section

Engine valves out of adjustment

Contact an authorized

1
2,
3
4

Clutch/brake pedal not depressed
Attachment clutch is engaged
Weak or dead battery
Blown fuse

5
6
7
8
9

Corroded battery terminals
Loose or damaged widng
Faulty ignition switch
Fautty solenoid or starter
Faulty operator presenceswitch(es)

1
2
3
4
5
6
8

Depress clutch/brake pedal
Disengage attachment clutch
Recharge or replace battery
Replace fuse
Clean battery terminals
Check all wiring
Check/replace ignition switch
Check/replace solenoid or starter

Contact _n authorized

Engine clicks but will not
start

1
2
3
4,

Weak or dead battery
Corroded battery terminals
Loose or damaged wiring
Faulty solenoid or starter

1
2
3
4

Recharge or replace battery
Clean battery terminals
Check all wiring
Check/replace solenoid or starter

Loss of power

1
2
3
4
5,
6
7
8
9

Cuttingtoo muchgrass/too
fast
Throttle in "CHOKE" position,
Build-up of grass, leaves and trash under mower
Dirty air filter.
Low oil leveVdirty oil
Faulty spark plug
Dirty fuel filter
Stale or dirty fuel
Water in fuel

1
2
3
4
5
6
7
8.
9

Set in "Higher Cut" position/reduce speed
Adjust throttle control
Clean underside of mower housing
Clean/replace air filter
Check oil level/change oil
Clean and regap or change spark plug
Replace fuel filter
Drain fuel tank and refill with fresh gasoline
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter
Connect and tighten spark plug wire
Clean engine air screen/fins
Clean/replace muffler
Check all wiring
See %o Adjust Carburetor"in
Service Adjustments
section

Engine will not turn over

Excessive

vibration

10
11
12
13
14

Spark plug wire loose
Dirty engine air screen/fins
Dirty/clogged muffler
Loose or damaged wiring
Carburetor out of adjustment

10
11
12
13
14

Engtne valves out of adjustment

Contact an authorized

service center/department

1
2

Wom, bent or loose blade
Sent blade mandrel

1
2

Replace blade Tighten blade bolt
Replace blade mandrel.

Loose/damaged

Tighten loose part(s)

part(s)

Replace damaged parts

TROUBLESHOOTING
PROBLEM

CAUSE

POINTS
CORRECTION

Faulty operator-safetypresence control system

Check wiring, switches and connections If not
corrected, contact an authorized service center/
department

Poor cut - uneven

1
2
3
4,
5

Worn, bentor looseblade
Mowerdeck not level
Buildup of grass, leaves, and trash under mower
Bent blade mandrel
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels

1
2
3
4
5

Replace blade Tighten blade bolt
Level mower deck
Clean underside of mower housing
Replace blade mandrel
Clean around mandrels to open vent holes

Mower blades will not
rotate

1
2
3
4

Obstruction in clutch mechanism
Worn/damaged mower drive belt.
Frozen Idler pulley
Frozen blade mandrel.

Remove obstruction

2
3
4

Replace mower drive belt
Replace idler pulley
Replace blade mandret

Poor grass discharge

1
2
3
4
5
6
7
8

Engine speed too slow
Travel speed too fast
Wet grass
Mower deck not level
Low/uneven ttre air pressure.
Worn, bent or loose blade
Buildup of grass, leaves and trash under mower
Mower drive belt worn

1
2
3
4

Place throttle control in "FAST" position
Shift to slower speed.
Allow grass to dry before mowing
Level mower deck

9_
10_
11

Blades improperlylnstalled
Improper blades used
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels

Engine congnues to run
when operator leaves seat
with attachment clutch
engaged

Headlight(s) not working
(If so equipped)

Battery will not charge

Engine "backfires"
when turning engine
"OFF"

Switch is "OFF"

2
3.
4
5

Bulb(s) burned out.
Faulty Itght switch.
Loose or damaged wiring
Blown fuse.

1
2

Bad battery cell(s)
Poor cable connections.

3
4_

Faulty regulator (if so equlpped)_
Faulty alternatoL

Engine throttle control not set at "SLOW"
position for 30 seconds before stopping engine

5
6
7
8
9
10.
i 1

Check tires for proper air pressure
Replace/sharpen blade Tighten blade bolt
Clean underside of mower housing
Replace mower drive belt
Reinstall blades sharp edge down
Replace with blades listed in this manual
Clean around mandrels to open vent holes

1
2
3
4
5

Turn switch "ON"
Replace bulb(s)
Check/replace I_ght switch
Check widng and connections
Replace fuse

1
2
3.
4

Replace battery
Check/clean all connections
Replace regulator
Replace alternator

Move throttlecontrol to "SLOW" posttion and allow
to idle for 30 seconds before stopping engine

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Craftsman 917259521 User Manual TRACTOR Manuals And Guides L0807201

CRAFTSMAN Lawn, Tractor Manual L0807201 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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