Craftsman 917259521 User Manual TRACTOR Manuals And Guides L0807201

CRAFTSMAN Lawn, Tractor Manual L0807201 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917259521 917259521 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917259521. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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8E /,4RS

MODEL NUMBER 917.259521

oAssembly

oOperation

oCustomer Responsibilities

oService and Adjustments

oRepair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800o659-5917

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

GENERAL OPERATION

Read, understand, and follow all instructions in the manual

and on the machine before starting

Only allow responsible adults, who are familiar with the

instructions, to operate the machine

Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade

Be sure the areais clear of other people before mowing Stop

machine if anyone enters the area.

Never carry passengers

Do not mow in reverse unless absolutely necessary Always

look down and behind before and while backing

Be aware of the mower discharge direction and do not point

it at anyone Do not operate the mower without either the

entire grass catcher or the guard in place

Slow down before turning

Never leave a running machine unattended. Always turn off

blades, set parking brake stop engine, and remove keys

be ore dismounting

Turn off blades when not mowing

Stop engine before removing grass catcher or unclogging

chute

Mow only in daylight or good artificial light

Do not operate the machine while under the influence of

alcohol or drugs.

Watch for traffic when operating near or crossing roadways

Use extra care when loading or unloading the machine ieto

a trailer or truck

II. SLOPE OPERATION

Slopes are a major factor' related to loss-of-control and

tipover accidents, which can result in severe injury ordeath

All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree limbs, etc

Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine Tall grass can hide obstacles

Use slow speed Choose a low gear so that you will not have

to stop or shift while on the slope

Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability

Use extra care with grass catchers or other attachments

These can change the stability of the machine.

Keep all movement on the slopes slowand gradual Do not

make sudden changes in speed o_"direction

Avoid starting or stopping on a slope, If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

DO NOT:

•Donotturnonslopesunlessnecessary, andthen, turnslowly

and gradually downhill, if possible

Do notmow near drop-offs, ditches, or embankments The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass, Reduced traction could cause

sliding

Do not fry to stabilize the machine by putting your foot on the

ground

Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity Never' assume that

children will remain where you last saw them.

Keep children out of the mowing area and under the watchful

care of another responsible adult

Be alert and turn machine off if children enter the area

Before and when backing, look behind and down for small

children,

Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation

Never allow children to operate the machine.

Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision

IV. SERVICE

Use extra care in handling gasoline and other fuels They are

flammable and vapors are explosive

Use only an approved container

Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling Do not

smoke

Never refuel the machine indoors

Never store the machine or fuel container inside where

there is an open flame, such as a water heater

Never run a machine inside a closed area

Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition

Never tamper with safety devices Check their proper

operation regularly

Keep machine free of grass, leaves, or other debris build-up

Clean oi! or fuel spillage. Allow machine to cool before

storing

Stop and inspect the equipment if you strike an object

Repair, if necessary, before restarting

Never make adjustments or repairs with the engine running

Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary

Mower blades are sharp and can cut Wrap the blade(s) or

wear gloves, and use extra caution when servicing them

Check brake operation frequently Adjust and service as

required

Look for this symbol to point out im-

portant safety precautions. It means

CAUTIONt!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED,

CAUTION: Always disconnect spark plug

wire and place wire where it cannot contact

spark plug in order to prevent accidental

starting when setting up, transporting,

adjusting or making repairs°

WARNING

The engine exhaust from this product con-

tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department. We have competent, well-

trained technicians and the proper tools to service or repair

this tractor.

Please read and retain this manual The instructions will

enable you to assemble and maintain your tractor properly

Always observe the "SAFETY RULES".

MODEL

NUMBER 917_259521

SERIAL

NUMBER

DATEOFPURCHASE

THEMODELANDSERIALNUMBERSWILLBEFOUND

ON A PLATE UNDER THE SEAT,

YOUSHOULDRECORDBOTHSERIALNUMBERAND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE,

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILIT ES

•Read and observe the safety rules.

"Fo!low a regular schedule in maintaining, caring for and

using your tractor.

• Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual,

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

PRODUCT SPECIFICATgONS

HORSEPOWER: 155

GASOLINE CAPACITY 5 QUARTS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG/SH): SAE 30 (above 32OF)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 30 PINTS

SPARK PLUG: CHAMPION RJ19LM

GAP: 030")

VALVE CLEARANCE: INTAKE: 005"- 007"

EXHAUST: ,009" - 011"

GROUND SPEED (MPH): FORWARD:

1st 1.1

2nd 1 5

3rd 2 3

4th 3 5

5th 4 4

6th 5 7

REVERSE: 1.7

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSi

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MIN. CCA: 190

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS

witl_ a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code)

Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual)

UMUTED TWO YEAR WARRANTY ON CRAFTSMAN RUDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be detective in material or

workmanship.

This Warranty does not cover:

Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.

Riding equipment used for commercial or rental purposes

LiMiTED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge_

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE, PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM

THE DATE OF PURCHASE. WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES,

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................. 3

'TABLE OF CONTENTS ................................................ 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................ 7-9

OPERATION ........................................................... 10-14

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS -TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

INDEX

Accessories .......................................... 5

Adjustments:

Brake ................................................ 22

Carburetor ............................................25

Mower:

Front-To-Back ....................... 21

Side-To-Side ............................. 21

Throttle Control Cable .................. 24

Air Filter, Engine .................................. 18

Air Screen, Engine ...................................18

Assembly ..................................................7-9

Battery:

Charging ...........................................7-8

Cleaning ............................................17

Connecting .................................... 7-8

Starling with Weak Battery ......... 23

Storage ........................................... 26

Terminals ................................. 17

Belts:

Motion Drive

Removal/Replacement ........... 22

Mower Blade Drive

Removal/Replacement ........... 22

Blade:

Sharpening .............................................16

Replacement ...................................16

Brake Adjustment ............................... 22

Carburetor Adjustment ...........................25

Controls, Tractor .................................... 11

Customer Responsibilities .............. 15-19

Engine:

Air Filter. ................................... 18

Air Screen, Engine ................... 18

Battery ......................................... 17

Cooling Fins, Engine ................. 18

Engine Oil ....................................17

Fuel Filter .................................... 19

Spark Plugs .............................. 19

Tractor:

Blades ....................................... 16

Lubrication Chart ....................... 15

Maintenance Schedule ........... 15

Tire Care .............................8,16,23

Cutting Height, Mower ........................ 12

Electrical:

Interlocks and Relays ...................24

Schematic ........................................29

Wiring Diagram .......................... 30

Engine:

Air Filter ..............................................18

Air Screen ............................... 18

Cooling Fins, Engine ................... 18

Oil Change .................................. 17

Oil Level ................................... 13,17

Oil Type ...............................................17

Preparation ................................... 13

Repair Parts ............................ 48-53

Starting .......................................... 14

Storage ....................................... 26

Filters:

Air, ........................................ 18

Fuel .................................................. 19

Fuel:

Type ........................................... 13

Storage ...................................... 26

Fuse .................................................. 24

Gauge Wheels ....................................... 8

Hood Removal/Installation .............. 24

Leveling Mower Deck ......................... 21

Lubrication Chart ................................. 15

Maintenance Schedule ...................... 15

Mower:

Adjustment, Front-to-Back ........... 21

Adjustment, Side-to-Side ............. 21

Blade Sharpening .......................... 16

Blade Replacement .........................16

Cutting Height .............................. 12

Installation ....................................... 20

Operation ...........................................13

Removal .......................................... 20

Mowing Tips ............................................ 14

Muffler ................................................. 19

Spark Arrester ................................3,40

Mulcher Plate ........................................... 9

Oil:

Cold Weather Conditions .........13,17

Engine ......................................... 17

Storage ........................................ 26

Operation ............................... 11-14

Operating Mower ..................................13

Options:

Accessories ........................ 5

Spark Arrester ................................3,40

Parking Brake ................................ 11-12

Parts Bag ...................................... 6

Pads, Replacement/Repair ....... 30-47

Product Specifications ..............................3

Repair Parts ........................................30-47

Safety Rules ......................................... 2

Seat ............................................... 8

Service and Adjustments ................20-25

Brake .............................................. 22

Carburetor .................................... 25

Fuse ...................................................24

Hood RemovaVInstallation ............24

Motion Drive Belt

Removal/Replacement ...... 22

Mower Blade Drive Belt

Removal/Replacement ......... 22

Mower Adjustment:

Front-to-Back .......................... 21

Side-to-Side ............................ 21

Mower Installation ...................... 20

Mower Removal ............................. 20

Tire Care ...................................8,16,23

Slope Guide Sheet ...................................55

Spark Plugs .......................................... 19

Specifications ........................................ 3

Starting the Engine .................... 13-14

Steering Wheel ................................... 7,23

Stopping the Tractor ..............................12

Storage ......................................................26

Throttle Control Cable Adjustment ... 24

Tires ............................................... 8,16,23

Trouble Shooting Chart ................ 27-28

Transaxle Repair Paris .................... 45-47

Warranty ..........................................................3

Wiring Diagram ......................... 30

Wiring Schematic .............................. 29

ACCESSORIES AND ATTACHMENTS

These accessories end attachments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help

you This list was current at the time of publication; however, it may change in future years -more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your mode] Contact your nearest Sears store for the

accessories end attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and ere designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn Ta-

pered 2 5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in

Steel weight tray for increased penetration

BAGGER lets you collect grass clippings and leaves for a

healthier, nearer looking lawn Two Permanex containers hold

30_gallon plastic bags

BUMPER protects front end of tractor from damage

CARTS make hauling easy Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,

protective mat and doily.

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots 36-inch swath 24

hardened steel coring tips. 150 lb. capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters infront of mower deck to reduce

chances of "scalping" on uneven terrain

GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,

such as sweepers, dethatchers, aerators (not for usewith rollers,

carts or other heavy attachments)

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain. For mower decks not so

equipped

MULCH RAKE]DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth. Useful to prepare bare areas forseeding. Available forfront

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing blades For models not equipped as 3-in-! Convertible

mowers See "MOWER" in the Repair Parts section of this

manual.

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck Use with 2 x 8 or 2 x 10 lumber

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwater-tight drum holds up to 3901bs ofweight Rounded

edges prevent harm to turf Adjustable scraper automatically

cleans drum.

SNOW BLADE forsnow removal only. 14-inch high, 48-inch wide

blade clears42-inch path when angled left or right. Raises, lowers

with side lever Adjustable skids; replaceable, reversible scraper

bar (Use with tire chains and wheel weights end/or rear drawbar

weigllt )

SNOWTHROWER has 40-inch swath Drum-type auger handles

powdery and wet]heavy snow Mounts easily with simple pin

arrangement Discharge chute adjusts from tractor seat 6-inch

diameter spout discharges snow 10 to 50 feet LEftcontrolled at

tractor seat. (Use with chains end wheel weights and/or rear

drawbar weight )

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source Includes booms for

automatic spraying and hand held wand for spot spraying Wand

has adjustable spray pattern For applying herbicides, insecti-

cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy Broadcast spreaders are also useful for granular de-

icers end sand

SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds

cultivate and compost garden residue_ Tiller has its own built-in

lift and depth control system and does NOT require a sleeve hitch

Fits any lawn,yard or garden tractor. Simply hook up to the tractor

drawber end go! Optional accessories convert unit for

dethatching, aerating, hilling without tools

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility Hinged metal doors with catch. Keeps operator warm

and dry Remove vinyl sides and windshields for use as sun

protector in summer Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top

VACS for powerful collection of heavy grass clippings and leaves

Optional wand attachment to pick up debris in hard-to-reach

places VAC/CHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications

Uses (1) 55 lb. weight

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

CONTENTS OF DWARE PACK

Parts Bag contents shown full size

(1) Large Flat Washer

(1) Locknut

5/16-18

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Lockwasher

(1) Hex Bolt

3/8o16 x 1

(1) Shoulder Bolt 5/16-18

(1) Hex Bolt

1/2-13 x 1

Lock Washer

1/2

(1) Washer

17/32 x 1-3/16

x 12 Gauge

_ews #10 x 5/8

(2) Lock Washers #10 __

(2) Washers

3/16 x 3/4 x 16 Gauge

(2) Weld Nuts #10

(2) Hex Bolts 1/4=20 x 3/4 @

(2) Hex Nuts 1/4-20

(2) Washers

9/32 x 5/8 x 16 Gauge F_

(2) Lock Washers 1/4

Parts packed separately in carton

Seat Mulcher

Plate

Steering

Wheel EB

Manual

Video

Cassette

Parts Bag

Parts bag contents not shown full size

x 7/8 x 14 Gauge

(2) Shoulder

Bolts _ (2) Center-

lock Nuts

Steering

Steering Wheel

Adapter

Steering

Boot

Slope Sheet

Steering

(2) Keys Wheel

Insert

_ok

Assemblys

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard

wrench sizes are listed.

(1) 5/16" wrench (1) 3/4" Socket w/drive rachet

(2) 7/16" wrenches Phillips Screwdriver

(1) 1/2" wrench Tire pressure gauge

(I) 9/16" wrench Utility knife

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel)_

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

•Remove all accessible loose parts and parts cartons

from carton (See page 6).

= Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flaL

o Check for any additional loose parts or cartons and

remove.

BEFORE ROLLmNG TRACTOR OFF SKmD

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

o Slide extension shaft onto lower steering shaft. Align

mounting holes in extension and lower shafts and

install 5/16 hex bolt and IocknuL Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT. LBS TORQUE

• Place tabs of steering boot over tab slots in dash and

push down to secure

INSTALL STEERING WHEEL

o Position front wheels of the tractor so they are pointing

straight forward.

Slide steering wheel adapter onto steering shaft exten-

sion.

. Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

•Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely,

= Snap steering wheel insert into center of steering

wheel

°Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Fig. 8)

• Raise attachment lift lever to its highest position_

°Release parking brake by depressing clutch/brake

pedal.

°Place gearshift lever in neutral (N) position,

° Roll tractor backwards off skid.

= Remove banding holding discharge guard up against

tractor.

,'_-\ INSERT

_......._._ 3/8 HEX BOLT

_L_..------_ 3/8 LOCK WASHER

LARGE FLAT

WASHER

_TEERING

BOOT

EXTENSION SHAFT

FIG. 1

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi-

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

°Remove carboard packing from seat pan and lift seat

pan to raised position.

o Open battery box door.

= Be sure battery drain tube is attached to battery box.

o Remove terminal protective caps and discard.

°If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

ASSEMBLY

o First connect RED battery cable to positive (+) terminal

with hex bolt, flat washer, lock washer and hex nut as

shown Tighten securely.

° Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer

and hex nut Tighten securely..

° Close battery box door

Open battery box door for;:

• Inspection for secure connections (to tighten hard-

ware)

o Inspection for corrosion.

o Testing battery.

o Jumping (if required).

° Periodic charging

SEAT

SEAT PAN

SHOULDER

BOLT_°_=

ADJUSTMENT

BOLT

WASHER

• LOCI( WASHER

FIG. 4

DISCARD TERMINAL

PROTECTIVE CAPS HEX LOCK

NUT WASHER

FLAT

WASHER HEX

POSITIVE NEGATIVE

(RED) (BLACK)

CABLE CABLE

FIG. 2

SEAT

PAN

BATTERY

BOX

DOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment boll

°Remove cardboard packing on seat pan.

•Place seat on seat pan and assemble shoulder boll

•Assemble adjustment bolt, lock washer and flat washer

loosely. Do not tighten.

. Tighten shoulder bolt securely.

° Lower seat into operating position and sit on seal

° Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down_

•Get off seat without moving its adjusted position.

° Raise seat and tighten adjustment bolt securely

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

° Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual, Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor', check to see

that the brake is properly adjusted See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5)

The gauge wheels are designed to keep the mower deck in

proper position when operating mower. Be sure they are

properly adjusted to ensure optimum mower performance.

° Adjust mower to desired cutting height (See ''TO AD-

JUST MOWER CUTTING HEIGHT in the Operation

section of this manual)_

°With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

ground Install gauge wheel in appropriate hole with

shoulder bolt, 3/8" washer' and 3/8-16 locknut and

tighten securely_

= Repeat for opposite side installing gauge wheel in

same adjustment hole.

ASSEMBLY

TO CONVERT TO BAGGING OR

DISCHARGING

GAUGE WHEEL

MOUNTING

BRACKET _.

3/8-16 /

LOCKNUT

318" WASHER

GAUGE WI-

FIG. 5

SHOULDERBOLT

INSTALL MULCHER PLATE

(See Figs. 6&7)

Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing dowm

Tighten hardware securely_

Raise and hold deflector shield in upright position.

Place front of mulcher plate over front of mower deck

opening and slide into place, as shown_

oHook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck

CAUTION: Do not remove discharge

guard from mower. Raise and hold

guard when attaching mulcher plate

and allow it to rest on plate while in

operation.

WELD NUT FROM THE TOP

\HOOK POINTS DOWN

LOCK

WELD WASHER

NUT_L_;_ _;" SCREW

LATCH

HOOK

WASHER

MULCHER

PLATE

LOCK

WASHER

_SCREW

WELD

NUT

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory.

DEFLECTOR

LATCH

HOOKS

FIG. 7

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THEBES T PERFORMANCE AND SATISFAC TION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

¢" All assembly instructions have been completed.

,/ No remaining loose parts in carton

,/ Battery is properly prepared and charged_ (Minimum

1 hour at 6 amps):

¢" Seat is adjusted comfortably and tightened securely,

,/ Al! tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling),

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THE FOLLOWING IMPORTANT

ITEMS.:

,/ Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with a!l controls - their location and

function. Operate them before you start the engine

,/ Be sure brake system is i0 safe operating condition.

FIG. 6

OPERATWON

These symbols may appear on your tractor or in literature supplied with the producL Learn and understand their meaning

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

H L c® ;I

HIGH LOW PARKING BRAKE

ATTACHMENT

CLUTCH DISENGAGED

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith your tractor to familiarizeyourselfwith the locations of various controls and adjustments. Save

this manual for future reference.

ATTACHMENT IGNITION

CLUTCH LEVER SWITCH

AMMETER

4 _

THROTTLE/CHOKE •

CONTROL

LIGHT SWITCH

POSITION

_ LIFT LEVER

_ • PLUNGER

©ATTACHMENT

CLUTCH/BRAKE

PEDAL

HEIGHT

ADJUSTMENT

KNOB

PARKING BRAKE

GEARSHIFT

LEVER

FIG. 8

Our tractors conform to the safety standards of the American National Standards Institute,

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed_

CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine

PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

GEARSHIFT LEVER: Selects the speed and direction of

tractor,

ATTACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position

IGNITION SWITCH: Used for starting and stopping the

engine.

HEIGHTADJUSTMENT KNOB: Used to adjust the mower

cutting height.

AMMETER: Indicates battery charging (+) or discharging

(.,)_

1'1

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating your

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask

over the spectacles or standard safety glasses,

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig, 9)

Your tractor is equipped Withan operator presence sensing

switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

•Depress clutch/brake pedal into full "BRAKE" position

and hold.

Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

THRO'I-rLE/

CHOKE

CONTROL

ATTACHMENT CLUTCH LEVER

"ENGAGED"POSITION

"DISENGAGED"

POSITION

PARKING BRAKE

"BRAKE" GAGED"

POSITION POSITION

GEARSHIFT

LEVER

"DISENGAGED"

POSITION

CLUTCH/BRAKEPEDAL

"DRIVE"POSITION HEIGHT' ADJUSTMENT KNOB

FIG. 9

STOPPING (See Fig, 9)

MOWER BLADES -

•Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

•Depress clutch/brake pedal into full "BRAKE" position.

• Move gearshift lever' to neutral (N) position.

ENGINE -

o Move throttle control to slow (,,_) position_

NOTE: Failure to move throttle control to slow (,_S_)

position and allowing engine to idle before stopping may

cause engine to "backfire"_

= Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

,Never use choke to stop engineu

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

icorn_I

CAUTION: Always stop tractor I

pletely, as described above, before leav-

ing the operator's position; to empty I

grass catcher, etc. I

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle

= Operating engine at less than full throttle reduces the

battery charging rate.

° Full throttle offers the best bagging and mower perfor-

mance

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The direction and speed of movement is controlled by the

gearshift lever,

=Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position,

o Move gearshift and range shift levers to desired posi-

tion

° Slowly release clutch/brake pedal to start movemenL

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cutting height is controlled by turning the height adjust-

ment knob in desired direction_

Turn knob clockwise (f-_) to raise cutting height.

Turn knob counterclockwise (t#_'_) to lowercutting

heighL

The cutting height range is approximately 1-1/2" to 4" The

heights are measured from the ground to the blade tip with

the engine not running These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

oThe average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months_ For healthier and better looking

lawns, mow often and after moderate growth.

For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sens-

ing switch, Any attempt by the operator to leave the seat

with the engine running and the attachment clutch engaged

will shut off the engine,

°Select desired height of cut,

° Lower mower with attachment lift control.

°Start mower blades by engaging attachment clutch

control

° TO STOP MOWER BLADES - disengage attachment

clutch control,

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION "ENGAGED"

POSITION ATTACHMENT

LIFT LEVER

HIGH POSITION

DISCHARGE

GUARD

FIG. 10

TO OPERATE ON HILLS

IA¢_ CAUTION: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

° Choose the slowest speed before starting up or down

hills.

=Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary push clutch/brake

pedal quickly to brake position and engage parking

brake.

•Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart

movement.

°To restart movement, slowly release parking brake and

clutch/brake pedal

° Make all turns slowly_

TO TRANSPORT

o Raise attachment lift to highest position with attach-

ment lift control,

When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.

Do not push or tow tractor at more than five (5) MPH,

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed and

securedtotractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc )_

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 16)

o The engine in your tractor has been shipped from the

factory, a ready f led with summer weight oil.

° Check engine oil with tractor on level ground_

o Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill

For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual)_

° To change engine oil, see the Customer Responsibili-

ties section in this manual.

ADD GASOLINE

° Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life), De not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness,

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage.. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer, Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season See Storage Instruc-

tions for additional information_ Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck, Do not overfill. Wipeoffany

spilled oil or fuel." Do not store, spill or

use gasoline near an open flame. r

OPERATION

TO START ENGINE (See Fig. 9)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine

• Depress clutch/brake pedal and set parking brake.

° Place gear shift lever in neutral (N) position_

= Move attachment clutch to "DISENGAGED" position_

• Move throttle control to choke (N) position.

Note: Before starting, read the warm and cold starting

procedures below.

Insert key into ignition and turn key clockwise to "START"

position and release key as soon as engine starts Do

not run starter continuously for more than fifteen sec-

onds per minute_ If the engine does not start after

several attempts, move throttle control to fast (.f_)

position, wait a few minutes and try again If engine still

does not start, move the throttle control back to the

choke (1\1)position and retty_

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control to the fast

(,,_) position.

The attachments and ground drive can now be used If

the engine does not accept the load, restart the engine

and allow it to warm up for' one minute using the choke

as described above.

COLD WEATHER STARTING ( 50° F and below)

. When engine starts, allow engineto run with the throttle

control in the choke (\1) position until the engine runs

roughly, then move thrott e control to fast (.f_) position.

This may require an engine warm-up period from

several seconds to several minutes, depending on the

temperature.

= The attachments can also be used during the engine

warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR in the Service and Adjustments

section of this manual.

MOWING TaPS

Tire chains cannot be used when the mower housing is

attached to tractor_

Mower should be properly leveled for best mowing

performance See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual

The left hand side of mower should be used for trim-

ming_

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

tractor_ This will result in a more even distribution of

clippings and more uniform cutting.

When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc_ After one ortwo rounds, mow

in the opposite direction making left hand turns until

finished (See Fig_ 11 )_

If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dded clip-

pings,, Make first cut relatively high; the second to the

desired height.

Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps Allow grass to

dry before mowing.

Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being use&

FIG. 11

MULCHING iVlOWlNG TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH CLEAN AFTER EACH USE

The special mulching blade will recur the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass

and not be noticed Also, the mulched grass wi!l

biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the

blades.

Avoid cutting your lawn when it is weL Wet grass tends

to form clumps and interferes with the mulching action

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig, 12). For extremely heavy nlulching,

reduce your width of cut and mow slowly_

Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-

pletely hide the clipping& When doing a second cut,

mow across or perpendicular to the first cut path.

Change your cutting pattern from week to week_ Mew

north to south one week then change to east to west the

next week. This will help prevent matting and graining

of the lawn.

MAX 1/3

FIGo 12

CUSTOMER RE:SPONSmBMLmES

AS YOU COMPLETE '_'_a'_'_ 5_

REGULARSERV,OE RVlCEDATES

Check Brake Operation 6/ _f

Check Tire Pressure _4 6/

f Check for Loose Fasteners _" 6/#47 6f

Sharpen/Replace Mower Blades 6/4

Lubrication Chart 6/ 6/

T Check Battery Level/Recharge

0Clean Battery and Terminals _,f 6/

aCheck Transaxle Cooling 6/

Adjust Blade Belt(s) Tension 6is

Adjust Motion Drive Belt(s) Tension 6/s

Check Engine Oil Level 6/ 6/

Change Engine Oil _1.2,3 6##'

Clean Air Filter 6/2

NClean Air Screen 6/2

G Inspect Muffler/SparkArrester $f

I Replace Oil Filter (If equipped) _,2

N Clean Engine Fins 6/2

Cooling

Replace Spark Plug 6/ 6/

Replace Air Filter Paper Cartridge 6/2

Replace Fuel Filter 6/

1-Change more ellen when operaling under a heavy load or in high ambient temperatures

2-Service more o{ten when operating in dirty or dusty conditions

3 - I{ equipped wtlh oil tiller, change oil every 50 hours

4 - Replace blades more ollen when mowing tn sandy soil

5-I1equipped with adjustable system

6 - Not required if equipped wllh malnlenance-free balte_

7 - Tighten front axle pivot bolt Io 35 ft -Ibs maximum

Do nol overtighten

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season

LUBRICATION CHART

®•FRONT WHEEL ,_)

BEARING ZERK BEARING ZERK

Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure ® CLUTCH

proper air-fuel mixture and help your engine run better PIVOT(S)

and last longer,

BEFORE EACH USE

oCheck engine oil level

• Check brake operation,

o Check tire pressure.

• Check for loose fasteners,

PIVOTS

®SAE 30 OR 10W30 MOTOR OIL

®GENERAL PURPOSE GREASE

®REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY ADRY, POW-

15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY

CUSTOMER RESPONSIBIL TIES

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjuste&

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual)_

Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer Tire sealant also prevents tire dry rot and

corrosion,

BLADE CARE

For'best results mower blades must be kept sharp. Re-

place bent or damaged blades

BLADE REMOVAL (See Fig. 13)

,Raise mower to highest position to allow access to

blades

Remove hex bolt, lock washer and flat washer securing

blade_

• Install new or resharpened blade with trailing edge up

towards deck as shown

=Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

o Tighten bolt securely (30-35 Ft. Lbs, torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced.

BLADE _MANDREL

__ ASSEMBLY

TRA,L,NGEOGE

ELATWAS.E.. I

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balance& An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine

o The blade can be sharpened with a file or on a grinding

wheel Do not attempt to sharpen while on the mower

o To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with bal-

ancer)

• Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground,

If blade is balanced, it should remain in a horizontal

position_ If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced,

NOTE: Do not use a nail for' balancing blade. The lobes of

the center hole may appear to be centered, but are not,

CENTER HOLE

BLADE

5/8" BOLT

OR PIN J

FIG. 14

CUSTOMER RESPONSHB LmTmES

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normal use_ However, periodic charging of the

battery with an automotive charger will extend its life.

= Keep battery and terminals clean

° Keep battery bolts tight.

= Keep small vent holes open (See "CONNECT BAT..

TERY" in the Assembly section of this manual)

oRecharge at 6-10 amperes for 1 hour_

TO CLEAN BA'I-i'ERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

° Open battery box door_

•Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor°

o Wash battery with solution of four tablespoons of

baking soda to one gallon of water_ Be careful not to get

the soda solution into the cells,

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright

o Coat terminals with grease or petroleum jelly,

• Reinstall battery (See "CONNECT BA'i-i-ERY" in the

Assembly section of this manual)

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc,)

improve starting in cold weather, these multi-viscosity

oils will result in increased oil consumption when used

above 32°F. Check your engine oil level more frequently

to avoid possible engine damage from running low on

oil,

Change the oil after every 25 hours of operation or at least

once ayear if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 16)

Determine temperature range expected before oil change.

All oi! must meet API service classification SF, SG or SH.

Be sure tractor is on level surface

Oil will drain mere freely when warm.

° Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove drain plug_

°After oil has drained completely, replace oil drain plug

and tighten securely.

o Refill engine with oil through oil fill dipstick tube. Pour

slowly, Do Rot overfill For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manuel.

° Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick cap is tightened securely for accurate

reading, Keep oil at "FULL" line on dipstick.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF, SG, or SH_ Select the oil's SAE

viscosity grade according to your expected operating

temperature.

SAE VISCOSITY GRADES

-20 ° 60 .

.30 ° -20 = .10 °0o 1OO 20o 30_

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 15

OIL FILL

CAP/DIPSTICK

OIL DRAIN

PLUG

FIG. 16

CUSTOMER RESPON$ BILmTHE$

AIR FILTER (See Fig. 17)

Your engine will not run properly using a dirty air filter.

Clean the foam pre-cleaner after every 25 hours of opera-

tion or' every season_ Service paper cartridge every 100

hour's of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions

• Remove knob(s) and cover_

TO SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridge.

° Wash it in liquid detergent and water.

Squeeze it dry in a clean cloth

oSaturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

If very dirty or' damaged, replace pre-cleaner.

° Reinstall pre-cleaner over cartridge.

° Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

o Remove cartridge nut

= Carefully remove cartridge to prevent debris from en-

tering carburetor. Clean base carefully to prevent

debris from entering carburetor_

. Clean cartridge by tapping gently on flat surface If very

dirty or damaged, replace cartridge.

= Reinstall cartridge, nut, precleaner, cover and secure

with knob(s)

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE.

COVER KNOB-"-_'-""-'_

COVER CARTRIDGE NUT

FOAM (__PAPER

PRE.CLEANER------"_ cARTRIDGE

CLEAN AIR SCREEN (See Fig. 18)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with a wire brush

or compressed air' to remove dirt and stubborn dried gum

fibers,

ENGINE COOLING FINS (See Fig. 18)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating.

Remove screws from blower housing and lift housing

and dipstick tube assembly off engine.

Cover oil fill opening to prevent entry of dirt.

. Use compressed air'or stiff bristle brush to thoroughly

clean engine cooling fins.

To reassemble, reverse above procedure.

SCREWS

BLOWER

HOUSING

SCREWS

AIR SCREEN

DIPSTICK

TUBE

ASSEMBLY

_SPARK PLUG

ENGINE COOLING FINS

FIG. 18

FIG. 17

CUSTOM RESPONSUBILnTIE$

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage,

SPARKPLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual

IN-LINE FUEL FILTER (See Fig. 19)

The fuel filter should be replaced once each season_ If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required_

• With engine cool, remove filter and plug fuel line

sections.

Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

Be sure there are no fuel line leaks and clamps are

properly positioned.

Immediately wipe up any spilled gasoline.

CLAMP

FUEL

FILTER

FIG. 19

CLEANING

Clean engine, battery, seat, finish, etc of all foreign

matter.

•Keep finished surfaces and wheels free of all gasoline,

oil, etc.

= Protect painted surfaces with automotive type wax

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life_

SERVBCE ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.

Place gearshift lever' in neutral (N) position.

Place attachment clutch in "DISENGAGED" position°

Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TRACTOR

TO REMOVE MOWER (See Fig. 20)

Mower will be easier to remove from the right side of tractor.

Place attachment clutch in "DISENGAGED" position.

•Move attachment lift lever forward to lower mower to its

lowest position.

Roll belt off engine pulley,

Disconnect clutch rod from clutch lever by removing

retainer spring,

° Disconnect anti-sway bar from chassis bracket by

removing retainer spring.

Disconnect suspension arms from rear deck brackets

by removing retainer springs.

° Disconnect front links from deck by removing retainer

spr'ings,

o Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR, THE

R.H. AND LH. SUSPENSLON ARMS MUST BE REMOVED

FROM TRACTOR

TO INSTALL MOWER (See Fig. 20)

Raise attachment lift lever to its highest position.

• Slide mower under tractor with discharge guard to right

side of tractor.

, Lower lift lever to its lowest position.

Install mower in reverse order of removal instructions.

RETAINER

SPRING

ANTI-SWAYBAR RETAINER

SPRINGS

(BOTH SIDES)

FIG. 20

SERVICE ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual).

Iftires are over or underinflated, you will not properly adjust

your mower

SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22)

Raise mower to its highest position

• At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground. Distance"A" on

both sides of mower should be the same or within 1/4"

of each other.

If adjustment is necessary, make adjustment on one

side of mower only_

To raise one side of mower, tighten lift link adjustment

nut on that side.

• To lower one side of mower, loosen lift link adjustment

nut on that side

NOTE: Each full turn of adjustment nut will change mower

height about 1/8".

• Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE

OF MOWER TO OF MOWER TO

GROUND GROUND

FIG. 21

SUSPENSION

ARM

LIFT LINK

ADJUSTMENT NUT

FIG. 22

FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE

To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 1/4" to

3/4" lower than the rear when the mower is in its highest

position_

Check adjustment on right side of tractor Measure dis-

tance"D" directly in front and behind the mandrel at bottom

edge of mower housing as shown.

Before making any necessary adjustments, check that

both front links are equal in length Both links should be

approximately 10-3/8"

° If links are not equal in length, adjust one link to same

length as other link

To lower front of mower loosen nut "E" on both front

links an equal number of turns

When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both front

links

To raise front of mower, loosen nut"F" from trunnion on

both front links. Tighten nut "E" on both front links an

equal number of turns.

When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nut"F"against trunnion on both front links

Recheck side-to-side adjustment.

',, "o i _ MANDREL

FIG, 23

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

FRONT LINKS TRUNNION

NUT"E"

2'I FIG. 24

;ERVNCE AND ADJUSTMENTS

WITH PARKING BRAKE "ENGAGED"

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 25)

Tbe mower' blade drive belt may be replaced without tools

Park the tractor on level surface_ Engage parking brake,

BELT REMOVAL -

•Remove mower from tractor' (See 'q'O REMOVE

MOWER" in this section of this manual),

Work belt off both mandrel pulleys and idler pulleys.

Pull belt away from mower.

BELT INSTALLATION -

oInstall new belt in reverse order of removal

Make sure belt is in all pulley grooves and inside all belt

guides

InstaLl mower in reverse order of removal instructions,

MANDREL IDLER

PULLEY PULLEYS

MANDREL

PULLEY

FIG. 25

TO ADJUST BRAKE (See Fig. 26)

Your tractor' is equipped with an adjustable brake system

which is mounted on the right side of the transaxle_

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted_

•Depress clutch/brake pedal and engage parking brake_

• Measure distance between brake operating arm and

nut "A" on brake rod.

° If distance is other than 1-1/2", loosen jam nut and turn

nut "A" until distance becomes 1-1/2", Retighten jam

nut against nut "A".

Road test tractor for proper stopping distance as stated

above, Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further'

maintenance is necessary. Contact your' nearest au-

thorized service centeddepartmenL

NUT"A"

JAM NUT

TING ARM

FIG. 26

TO REPLACE MOTION DRIVE BELT

(See Fig. 27)

Park the tractor on level surface_ Engage parking brake

For assistance, there is a belt installation guide decal on

bottom side of teft footrest

° Remove mower (See "TO REMOVE MOWER" in this

section of this manual)

o Remove upper belt keepeL

. Remove belt from stationary idler and clutching idler

•Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers_

Pull belt toward front of tractor and remove downwards

from around engine pulley

•Install new belt by reversing above procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS

ENGINE---_.

PULLEY

CLUTCHING"_

IDLER

STATIONARY

IDLER

PULLEY

_F _LOCATOR

TABS

UPPER BELT

KEEPER

FIG. 27

RWCE AND ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer-

ingwheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 28)

FRONT WHEEL (See Fig_ 28) -

• Block up axle securely

• Remove axle cover, retaining ring and washers to allow

wheel removal

° Repair tire and reassemble

•Replace washers and snap retaining ring securely in

axle groove.

Replace axle cover.

REAR WHEEL -

oBlock rear axle securely.

• Remove five (5) hub bolts to allow wheel removal,

o Repair tire and reassemble, Replace and tighten hub

bolts securely

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

WASHERS

RETAINING

RING

AXLE COVER

_SQUARE KEY

(REAR WHEEL ONLY)

FIG. 28

TO START ENGINE WITH AWEAK BATTERY

See Fig. 29)

CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries, Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be

recharged, If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES

TO ATTACH ,JUMPER CABLES -

= Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis_

o Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

BLACK cable first from chassis and then from the fully

charged battery.

, RED cable last from both batteries_

POSITIVE TERMINAL NEGATIVE TERMINAL

CABLES

CHARGED

BATTERY

POSITIVE TERMINAL NEGATIVE TERMINAL

FIG. 29

SERVICE ADJUSTMENTS

ENGINE

TO REPLACE HEADLIGHT BULB

•Raise hood.

Pull bulb holder out of the hole in the backside of the

gdll,

Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill

Close hood.

INTERLOCKS AND RELAYS

Loose or damaged widng may cause your tractor' to run

poorly, stop running, or prevent it from starting.

o Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 30)

. Raise hood.

Unsnap headlight wire connecter.

• Stand in front of tractor, Grasp hood at sides, tilt toward

engine and lift off of tractor.

• To replace, reverse above procedures_

\HOOD

HEADLtGHT

WIRE

CONNECTOR

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 31)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

. With engine not running, move throttle control lever

from slow ('_) to choke (l\l) position. Slowly move

lever from choke (N) to fast (._,) position

° Check that holes "A" in governor control lever and hole

in governor plate line-up. If holes "A" are not aligned,

loosen clamp screw and move throttle cable until holes

are aligned_ Tighten clamp screw securely,

GOVERNOR

CONTROLLEVER GOVERNOR

CONTROLPLATE

HOLES "A" CLAMP THROTTLE

SCREW CABLE

FIG. 31

FIG. 30

SERVICE AND ADJUSTMENTS

ACCELERATION TEST -

TO ADJUST CARBURETOR (See Fig. 32)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust-

ment may be required to compensate for differences in fuel,

temperature, altitude or load If the carburetor does need

adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) de-

creases the supply of fuel to the engine giving a leaner fuel/

alr mixture. Turning the idle mixture valve out (counter-

clockwise) increases the supply of fuel to the engine giving

a richer fuel/air mixture_

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS

TURNED iN TOO TIGHT

PRELIMINARY SETTING -

Air cleaner assembly must be assembled to the carbu-

retor when making carburetor adjustments.

• Be sure the throttle control cable is adjusted properly

(see above)

With engine off turn idle mixture valve in (clockwise)

closing it finger tight and then turn out (counterclock-

wise) 1 full turn.

FINAL SETTING -

• Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion

control lever in neutral (N) position°

° Move throttle control lever to slow (,_) position. With

finger, rotate and hold throttle lever against idle speed

screw. Turn idle speed screw to attain 1750 RPM

•While still holding throttle lever against idle speed

screw, turn idle mixture valve in (clockwise) until en-

gine begins to die and then turn out (counterclockwise)

until engine runs rough. Turn valve to a point midway

between those two positions. Release throttle lever

oMove throttle control lever from slow (._) to fast (,_)

position. If engine hesitates or dies, turn idle mixture

valve out (counterclockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until engine acceler-

ates smoothly.

High speed stop is factory adjusted Do not adjust -

damage may resulL

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINESPEED OVERSPEEDINGTHEENGINEABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECES-SARY

ADJUSTMENTS

THROTTLE

LEVER

IDLE SPEED

SCREW

IDLE MIXTURE

VALVE

FIG. 32

STORAGE

ENGINE_mmediately prepare your tractor for storage at the end of

the season or if the tractor' will not be used for' 30 days or

more_

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor*

eughly, remove all dirt, grease, leaves, etc_ Store in a

clean, dry area.

• Clean entire tractor (See"CLEANING" irrthe Customer

Responsibilities section of this manual).

. Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual)_

• Lubricate as shown in the Customer Responsibilities

section of this manual.

= Be sure that all nuts, bolts and screws are securely

fastened Inspect moving partsfor damage, breakage

and wear. Replace if necessary.

° Touch up all rusted or chipped paint surfaces; sand

lightly before painting

BATTERY

Fully charge the battery for storage.

After a period of time in storage, battery may require

recharging.

To help prevent corrosion and power leakage during

long periods' of storage battery cables should be

disconnected and battery cleaned thoroughly (see 'TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

After cleaning, leave cables disconnected and place

cables where they cannot come incontact with battery

terminals.

oBe sure battery drain tube is securely attached.

o If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE_

° Drain the fuel tank

° Start the engine and let it run until the fuel lines and

carburetor are empty

• Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur

o Use fresh fuel next season

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age_ Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities

section of this rnanual)_

CYLINDERS

o Remove spark plug(s)_

Pour one ounce of oil through spark plug hole(s) into

cylinder(s)_

o Turn ignition keyto"START" position for a few seconds

to distribute oil.

•Replace with new spark plug(s).

OTHER

oDo not store gasoline from one season to another_

° Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline wilt cause problems.

°if possible, store your tractor indoors and cover it to

give protection from dust and dirt.

o Cover your'tractor with a suitable protective cover that

does not retain moisture Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your' tractor to rust.

IMPORTANT: NEVER COVERTRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM

TROUBLESHOOTmNG POINTS

CAUSE CORRECTION

PROBLEM

Will not start

Hard to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

Excessive vibration

1 Out of fuel

2 Engine not "CHOKED" properly

3 Engine flooded

4 Bad spark plug

5 Dirty air filter

6 Dirty fuel filter

7Water in fuel

8 Loose or damaged wiring

9Carburetor out of adjustment

10 Engine valves out of adjustment

1 Dirty air filter

2_ Bad spark plug

3 Weak or dead battery

4 Dirty fuel filter

5, Stale or dirty fuel

6 Loose or damaged wiring

7 Carburetor out of adjustment

8 Engine valves out of adjustment

1 Clutch/brake pedal not depressed

2, Attachment clutch is engaged

3 Weak or dead battery

4 Blown fuse

5 Corroded battery terminals

6 Loose or damaged widng

7 Faulty ignition switch

8 Fautty solenoid or starter

9 Faulty operator presenceswitch(es)

1 Weak or dead battery

2 Corroded battery terminals

3 Loose or damaged wiring

4, Faulty solenoid or starter

1 Cuttingtoo muchgrass/too fast

2 Throttle in "CHOKE" position,

3 Build-up of grass, leaves and trash under mower

4 Dirty air filter.

5, Low oil leveVdirty oil

6 Faulty spark plug

7 Dirty fuel filter

8 Stale or dirty fuel

9 Water in fuel

10 Spark plug wire loose

11 Dirty engine air screen/fins

12 Dirty/clogged muffler

13 Loose or damaged wiring

14 Carburetor out of adjustment

15 Engtne valves out of adjustment

1 Wom, bent or loose blade

2 Sent blade mandrel

3 Loose/damaged part(s)

1 Fill fuel tank

2 See "TO START ENGINE" in Operation section

3 Wait several minutes before attempting to start

4 Replace spark plug

5 Clean/replace air filter

6 Replace fuelfilter

7 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

8 Check all wiring

9 See "To Adjust Carburetor" in Service Adjustments

section

10 Contact an authorized service center/department

Clean/replace air filter

2 Replace spark plug

3 Recharge or replace battery

4 Replace fuel filter

5 Drain fuel tank and refill with fresh gasoline

6 Check al! wiring

7 See "To Adjust Carburetor" in Service Adjustments

section

8 Contact an authorized service center/department

1 Depress clutch/brake pedal

2 Disengage attachment clutch

3 Recharge or replace battery

4 Replace fuse

5 Clean battery terminals

6 Check all wiring

Check/replace ignition switch

8 Check/replace solenoid or starter

9 Contact _n authorized service center/department

1 Recharge or replace battery

2 Clean battery terminals

3 Check all wiring

4 Check/replace solenoid or starter

1 Set in "Higher Cut" position/reduce speed

2 Adjust throttle control

3 Clean underside of mower housing

4 Clean/replace air filter

5 Check oil level/change oil

6 Clean and regap or change spark plug

7 Replace fuel filter

8. Drain fuel tank and refill with fresh gasoline

9 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

10 Connect and tighten spark plug wire

11 Clean engine air screen/fins

12 Clean/replace muffler

13 Check all wiring

14 See %o Adjust Carburetor"in Service Adjustments

section

15 Contact an authorized service center/department

1 Replace blade Tighten blade bolt

2 Replace blade mandrel.

3 Tighten loose part(s) Replace damaged parts

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine congnues to run

when operator leaves seat

with attachment clutch

engaged

Poor cut -uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(If so equipped)

Battery will not charge

Engine "backfires"

when turning engine

"OFF"

1, Faulty operator-safetypresence control system

1 Worn, bentor looseblade

2Mowerdeck not level

3Buildup of grass,leaves, and trash under mower

4, Bent blade mandrel

5 Clogged mower deck vent holes from buildup of

grass,leaves, and trash around mandrels

1 Obstruction in clutch mechanism

2Worn/damaged mower drive belt.

3 Frozen Idler pulley

4 Frozen blade mandrel.

1 Engine speed too slow

2 Travel speed too fast

3 Wet grass

4 Mower deck not level

5 Low/uneven ttre air pressure.

6 Worn, bent or loose blade

7 Buildup of grass, leaves and trash under mower

8 Mower drive belt worn

9_ Blades improperlylnstalled

10_ Improper blades used

11 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

1 Switch is "OFF"

2 Bulb(s) burned out.

3. Faulty Itght switch.

4 Loose or damaged wiring

5 Blown fuse.

1 Bad battery cell(s)

2 Poor cable connections.

3Faulty regulator (if so equlpped)_

4_ Faulty alternatoL

1Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine

1 Check wiring, switches and connections If not

corrected, contact an authorized service center/

department

1 Replace blade Tighten blade bolt

2Level mower deck

3 Clean underside of mower housing

4 Replace blade mandrel

5 Clean around mandrels to open vent holes

1 Remove obstruction

2 Replace mower drive belt

3 Replace idler pulley

4 Replace blade mandret

1Place throttle control in "FAST" position

2 Shift to slower speed.

3 Allow grass to dry before mowing

4 Level mower deck

5 Check tires for proper air pressure

6 Replace/sharpen blade Tighten blade bolt

7 Clean underside of mower housing

8 Replace mower drive belt

9 Reinstall blades sharp edge down

10. Replace with blades listed in this manual

i 1 Clean around mandrels to open vent holes

1 Turn switch "ON"

2 Replace bulb(s)

3 Check/replace I_ght switch

4 Check widng and connections

5Replace fuse

1 Replace battery

2 Check/clean all connections

3. Replace regulator

4 Replace alternator

! Move throttlecontrol to "SLOW" posttionand allow

to idlefor 30 seconds before stopping engine

Craftsman 917259521 User Manual TRACTOR Manuals And Guides L0807201

CRAFTSMAN Lawn, Tractor Manual L0807201 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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