Craftsman 917259550 User Manual TRACTOR Manuals And Guides L0908374
CRAFTSMAN Lawn, Tractor Manual L0908374 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917259550 917259550 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917259550. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
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® L 917.259550 OWNER'S MANUAL o Assembly o Operation o Customer Responsibilities Service and Adjustments Repair Parts CAUTION: Read and follow all safety rules and instructions before operating this equipment. FOR CONSUMER ASSISTANCE HOT LINE, CALL THiS TOLL FREE NUMBER: 1-800-659-5917 ............................................................................. IIIII IIIIIIIIl'lr'l SAFETY Practices RULES for Ride-On Safe Operation Mowers IMPORTANT: THIS CUTTING MACHINE tS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. Io , * o , , o o o , = = ° , III. CHILDREN GENERAL OPERATION Read, understand, and follow all instructions in the manual and on the machine before starting_ Only allow responsible adults, who are familiar with the instructions, to operate the machine, Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade, Be sure the area is clear of ether people before mowing, Step machine if anyone enters the area, Never carry passengers, Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning, Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you iast saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down 1or small children. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs, Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. o Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE = Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add rue! with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors, Never store the machine or fuet container inside where there is an open flame, such as a water heater. Never run a machine inside a ctosed area. • , H. SLOPE OPERATION , Slopes are a major factor related to loss*of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. • • DO: o , o * Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain coutd overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you wilt not have to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • • o • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool bolero storing, Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or altow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut, Wrap the blade(s) or wear gloves, and use extra caution when servicing them, Check brake operation frequently. Adjust and service as required. Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY iS iNVOLVED, DO NOT: Donot turn on slopes unless necessary, and then, turn stowty and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass. Reduced traction could cause sliding. Do not try to stabilize the machine by putting your foot on the ground, Do not use grass catcher on steep slopes. CAUTION: Always disconnect spark plug spark plug in order to prevent accidental wire and place wire whereit cannot contact eta ..... _;"" _ when setting up, )_'_RenO ..... _. ..... _'i'inn =, adjusting or making repairs. WARNING A The engine exhaust from this product contains chemicals known to the State of Califoro nia to cause cancer, birth defects, or other reproductive harm. 2 PRODUCT CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, welF trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MODEL NUMBER 917.259550 SPECiFiCATiONS HORSEPOWER: t5.5 GASOLINE CAPACITY t.25 GALLONS OIL TYPE (APFSFiSG!SH): SAE I0W30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: Wi FILTER: W!O FILTER: SPARK PLUG: (GAP: ,040") CHAMPION VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): FORWARD: REVERSE: TiRE PRESSURE: FRONT: REAR: CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMPiHR: MIN. CCA: CASE SIZE: BLADE BOLT TORQUE: AND TYPE: 30-35 FT. LBS. UNLEADED REGULAR SERIAL NUMBER DATE RC12YC ................................... 0 - 5.5 0- 2.4 t4 PSt 10 PSI OF PURCHASE THE MODEL AND SERIAL ON A PLATE UNDER NUMBERSWtLL BE FOUND THE SEAT_ YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. MAmNTENANCE CUSTOMER is available on this prodstore for details. RESPONSIBmLITIES o Read and observe o Foltow a regular schedule in maintaining, caring for and using your tractor. Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual. the safety rules. LIMITED TWO YEAR WARRANTY 30 240 U1R WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual). AGREEMENT A Sears Maintenance Agreement uct. Contact your nearest Sears o 4.0 PINTS 3.5 PINTS ON CRAFTSMAN RtDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintaine& lubricated and tuned up according to the instructions in the owner's manual, Sears witl repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: ,_ Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc, o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps_ or glass. o Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. Riding equipment used for commercial or rental purposes. LmMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery wilt not hold a charge, Sears wilt replace the battery at no charge. IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN--HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THiS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES, This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, tL 60179 3 TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECiF!CATiONS ...................................... 3 CUSTOMER RESPONSiBiLiTiES ..................... 3, 16-19 WARRANTY .................................................................. 3 TABLE OF CONTENTS ................................................ 4 INDEX ............................................................................ 4 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY ................................................................ 7-9 OPERATION ........................................................... 10-15 MAINTENANCE SCHEDULE ...................................... 16 SERVICE AND ADJUSTMENTS ............................ 20-25 STORAGE ................................................................... 26 TROUBLESHOOTING ............................................ 27-28 REPAmR PARTS - TRACTOR ................................. 30-47 REPARR PARTS - ENGINE .................................... 48-53 PARTS ORDERING/SERVICE .................. BACK PAGE INDEX A Accessories ........................ ..................... S Adjustments: Brake ........................................... 22 Carburetor ................................... 25 Mower: Front-To-Back _,. .................... 21 Side-To-Side .......................... 21 Throttle Control Cable ................. 24 Air Filter, Engine ................................. 18 Air Screen, Engine ............................. 18 Assembly ............................................ 7-9 8 Battery: Charging .................................... 7-8 Cleaning ...................................... 17 Connecting .................................. 7-8 Starting with Weak Battery .......... 23 Storage ....................................... 26 Terminals .................................... 17 Belts: Motion Drive Removal/Replacement ........... 22 Mower Blade Drive Removal/Replacement ........... 22 Blade: Sharpening .................................. 17 Replacement ............................... t7 Brake Adjustment ............................... 22 C Carburetor Adjustment ....................... 25 Controls, Tractor ................................ 11 Customer Responsibilities ............. t6-19 Engine; Air Filter ................................... 18 Air Screen, Engine .................. 19 Battery ............ :........................ t7 Cooling Fins, Engine ............... ! g Engine Oil ............................... 19 Fuel Filter ................................ 19 Spark Plugs ............................. 19 Tractor: Blades ..................................... 17 Luu_u_uun _.n_iL ...................... 16 Maintenance Schedule ........... 16 Tire Care ......................... 8,t7,23 Cutting Height, Mower ........................ t 2 E O Electrical: Oi!: Interlocks and Relays .................. 24 Schematic ................................... 29 Wiring Diagram ........................... 30 Engine: Air Filter ....................................... !8 Air Screen ................................... 19 Cooling Fins, Engine ................... 19 Oil Change .................................. 18 Oil Level ................................. 13,18 Oil Type ....................................... 18 Preparation ................................. 13 Repair Parts ........................... 48.53 Starting ........................................ 14 Storage ....................................... 26 F Filters: Air ................................................ 18 Fuel ............................................. 19 Fuel: Type ............................................ !3 Storage ....................................... 26 Fuse ................................................... 24 G Cold Weather Conditions ....... 13,18 Engine ......................................... t8 Storage ....................................... 26 Operation ...................................... 10-15 Operating Mower ................................ !3 Options: Accessories ................................... 5 Spark Arrester .......................... 3,40 P Parking Brake ................................ 11-t2 Parts Bag ............................................. 6 Parts, Replacement/Repair ........... 30-47 Product Specifications ........................... 3 R Gauge Wheels ..................................... 8 H Hood Removal/Installation ................. 24 L Leveling Mower Deck ......................... Lubrication Chart ................................ 21 16 Maintenance Schedule ...................... Mower: Adjustment, Front-to-Back .......... Adjustment, Side-to-Side ............ Blade Sharpening ....................... Blade Replacement ..................... Cutting Height ............................. installation ................................... Operation .................................... Removal ...................................... 16 21 21 !7 17 12 20 13 20 l_Jlnwnn T n< Muffler ...... ;......................................... lg Spark Attester .......................... 3,40 Mulcher P)ate ....................................... 9 Repair Parts .................................. S 30-47 Safety Rules ......................................... 2 Seat ...................................................... 8 Service and Adjustments .............. 20-25 Brake ........................................... 22 Carburetor ................................... 25 Fuse ............................................ 24 Hood Removal/Installation .......... 24 Motion Drive Belt Removal/Replacement ........... 22 Mower Blade Drive Belt Removal/Replacement ........... 22 Mower Adjustment: Front-to-Back ......................... 21 Side-to-Side ........................... 21 Mower Installation ....................... 20 Mower Removal .......................... 20 Tire Care ............................. 8,17,23 Slope Guide Sheet ............................. 55 Spark Ptu9s ........................................ 19 Specifications ....................................... 3 Starting the Engine ....................... 13-14 Steering Wheel ................................ 7,23 Stopping the Tractor ........................... 12 Storage ............................................... 26 T Throttle Controi Cable Adjustment ..... 24 Tires ........................................... 8,17,2.3 Trouble Shooting Chart .................. 27-28 Transaxle Repair Parts ................. 46-47 W Warranty ............................................... 3 Wiring Diagram .................................. 30 Wiring Schematic ............................... 29 4 ACCESSORIES ATTACHMENTS These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor. ENGINE SPARK PLUG MAnNTENANCE GAS CAN ENGINE O|L, AIR FILTER BLADES BELTS PERFORMANCE Sears offers a wide variety of attachments that fit your tractor, you. This list was current at the time o!_publication; however, may be made in these attachments, or some may no longer accessories and attachments that are available for your Most of these attachments attaching and detaching. Many of these are listed below with brief explanations of how they can help it may change in future years - more attachments may be added, changes be available or fit your model. Contact your nearest Sears store for the tractor, do not require additional hitches or conversion AERATOR promotes deep root growth for a healthy lawn. Tapered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration. BAGGER lets you collect grass clippings and leaves for a healthier, heater looking lawn. Two Permanex containers hold 30-gallon plastic bags. BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly. CORING AERATOR takes smalJ plugs out of soil to allow moisture and nutrients to reach grass roots. 364nch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray. EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain. GANG H_TCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments). GAUGE[ WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain, For mower decks not so equipped. MULCH RAKF,.JDETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas forseeding. Avaiiabie for front or rear mounting. HiGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor, IVIULCHING CLOSE-OUT PLATE KiT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-ir!! Convertible mowers. See "MOWER" in the Repair Parts section of this manual. kits (those that do are indicated) and are designed for easy SNOW BLADE forsnow removal onfy. 14-inch high, 48-inch wide bladeciears 42-inch path when angled left or right, Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar weight,) SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adiusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12wolt source. Includes booms for automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers. SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy, Broadcast spreaders are also useful for granular de o icers and sand. SWEEPERS let you collect grass clippings and Ieaves. TILLER has 5 hp engine and 364nch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in liftand depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling...without tools. TIRE CHAINS are heavy duty; closeiy spaced extra-large cross links give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories incJude: tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places. VAC/CH;PPER includes a chipper-stiredder. WEnGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 Ib. weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. RAMP TOPS AND FEET let you load and untoad tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber. ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameterwater4ight drum holds upto3901bs, of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically cleans drum. 5 TS OF OONTE Parts Bag contents shown ARDWARE PACK fuI_ size (1) Hex Bolt 3/8-16 x 1 © Seat Steering Whee! (1) Large Flat Washer (1) Lockwasher 3/8 Steering Boot Mulcher Plate (1) Locknut 5/16-18 (1) Hex Bolt 5/16-18 x 1-1/4 (2) Screws #10 x 5/8 (2) Lock (2) Washers Manual (2) Weld Nuts #10 Washers#tl_ _ Video Cassette Parts Bag Parts bag contents not shown full size 3/16 x 3/4 x 16 Gauge (2) Washers 3/8 x 7/8 x !4 Gauge (1) Hex Bolt I/2-13 x 1 (2) Shoulder Bolts Wheels (1) Shoulder Bolt 5/16-18 ____ Steering Wheel Adapter (t) Washer 17/32 x t -3/16 x 12 Gauge Wheel Insert Steering @ (1) Lock Washer (2) Gauge (2)lock CenterNuts t/2 ] (2) Hex Bolts I/4_20 x 3/4 (2) Hex Nuts t/4_20 Steenng Extension Shaft (2} Keys (2) Washers 9/32 x 5/8 x 16 Gauge Slope Sheet 2_Lock Washers 1/4 6 ASSEMBLY Your new tractor has been assembIed at the factory with exception of those pa_s left unassembted for shipping purposes. To ensure safe and proper operation of your tractor all part,s and hardware you assemble must be tightened securely. Us_: the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY ...... , A socket wrench set witl make assembly easier. Standard wrench sizes are listed. (I) 3/4" Soc_t (t) Philtips Screwdriver Tire pressure gauge (1) 9/16" wrench Utility knife When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR ° = • :,,:,,.... FROM CARTON CARTON ADAPTER BEFORE ROLLING TRACTOR OFF SKID STEERING WHEEL • ° CONNECT , _ (See Figs. 2 and 3) Do not short battery termi- Positive terminal must be connected first to prevent sparking from accidental grounding. • o = Remove banding holding discharge guard up against tractor. .. : object to contact both terminals at the nais by allowing a wrench or any other same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) o ,- BATTERY CAUTION: - o • ; 4 ------_._2 _ t SHAFT HOW TO SET UP YOUR TRACTOR Remove protective materials from tractor hood and gritl. IMPORTANT: CHECK FOR AND REMQVEANY STAPLES IN SKIDTHAT MAY PUNCTURE TIRES WHERE TRACTOR fS TO ROLL OFF SKID. ° _ EXTENSION FIG. 1 Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. Assemble Iarge flat washer, 3/8 lock washer, 3/8 hex bott and tighten securely. Snap steering wheel insert into center of steering wheel. Press tift lever plunger and raise attachment rift lever to its highest position. ReIease parking brake by depressing clutch/brake pedal. Place gearshift lever in neutral (N) position. Roll tractor backwards off skid. ,_ STEERING SHAFT o " _ LOWER (See Fig. 1) ASSEMBLE EXTENSION SHAFT AND BOOT , Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely. IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT, LBS TORQUE. " Place tabs of steering boot over tab slots in dash and push down to secure, INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward. , Slide steering wheel adapter onto steering shaft extension. o BOOT STEERING WHEEL Remove all accessible loose parts and parts cartons from carton (See page 6). Cut, from top to bottom, atong lines on all four corners of carton, and lay panels flat. Check for any additional loose parts or cartons and remove. ATTACH INSERT 3/8.ExBOLT w/drive rachel (2) 7/16" wrenches (2) I/2" wrenches UNPACK .,...._,----- ,, o Remove cardboard packing from seat pan and lift seat pan to raised position. Open battery box door. Remove terminal protective caps and discard. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. First connect RED battery cable to positive (+) terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely. ASSEMBLY Close battery box door. Open battery box door for: • Inspection for secure connections ware). Inspection for corrosion. , Testing battery. • Jumping (if required). . Periodic charging. DISCARD TERMINAL PROTECTIVE CAPS HEX NUT SEAT (to tighten hardSEAT PAN SHOULDER BOLT L LOCK WASHER LARGE FLAT WASHER FLAT WASHER I ADJUSTMENT BOLT LOCK WASHER FIG. 4 HEX BOLT POSITIVE (RED) CABLE / NEGATIVE (BLACK) CABLE FIG.2 CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting pedormance. • Reduce tire pressure to PSf shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. CHECK DECK For best cutting results, mower housing should be properIy leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. SEAT PAN CHECK BELTS BATTERY BOX DOOR FOR PROPER POSITION OF ALL See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE FIG, 3 iNSTALL LEVELNESS SEAT (See Fig. 4) Adjust seat before tightening adjustment bolt, o Remove cardboard packing on seat pan. • PEace seat on seat pan and assemble shoulder bolt. o Assembte adjustment bolt, lock washer and flat washer loosely. Do not tighten. • ,, o Tighten shoulder bolt securely. Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. o Get off seat without moving its adjusted position. , Raise seat and tighten adjustment bolt securely. SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted, See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. " ...... ASSEMBLY GAUGE WHEEL MOUNTING OKET "_" 3t84 6 LOCKNUT SHOULDER BOLT 3/8 _'WASHER GAUGE WHEEL FroG.5A aNSTALL MULCHER LATCH HOOKS PLATE (See Figs° 5B and 5¢) o FIG. 50 InstaIl two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. TO CONVERT DISCHARGING NOTE: Pre-assembte weld nut to latch hook by inserting weld nut from the top with hook pointing down. o Tighten hardware securely. o Raise and hold deflector shield in upright position. ,, o Ptace front of mutcher ptate over front of mower deck opening and s_ide into place, as shown, Hook front latch into hole on front of mower deck. o Hook rear latch into hote on back of mower deck, OR Simply remove mulcher plate and store in a safe place, Your mower is now ready for discharging or installation of optional grass catcher accessory, NOTE: It is not necessary to change blades, The mulcher blades are designed for discharging and bagging alsoo #'CHECKMST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTtON FROM THIS QUALITY PRODUCT. guard from mower. Raise and hold CAUTION: not remove discharge guard when Doattaching mulcher plate and altow it to test on plate whiJe in operation. WELD NUT FROM THE TOP ,. TO BAGGING PLEASE REVIEW THE FOLLOWING HOOK POINTS DOWN CHECKLIST: ,/ All assembly instructions have been completed. 7 No remaining loose parts in carton, ¢' Battery is properly prepared and charged, t hour at 6 amps). ¢" Seat is adjusted comfortably and tightened securely, ,/ All tires are properly inflated, (For shipping purposes, the tires were overinfiated at the factory). _/ Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling). d" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. SCREW (Minimum 7" Check wiring, See that all connections are still secure and wires are properly clamped, WHILE LEARNING HO W TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT FTEMS: HOOK _/ Engine oil is at proper level, v' Fuel tank is filled with fresh, clean, regular unleaded gasoline. Become familiar with all controls - their Iocation and function. Operate them before you start the engine. 7 FIGo 5B / 9 Be sure brake system is in safe operating condition, ,,,r .... PERATION These symbols may appear on your tractor or' in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED UNLOCKED X FUEL CHOKE REVERSE MOWER LIFT H L HIGH LOW NEUTRAL ATTACHMENT CLUTCH ENGAGED PARKING BRAKE ATTACHMENT CLUTCH DISENGAGED HYDROSTATIC DANGER, KEEP HANDS AND FEET AWAY IGNITION FREE WHEEL (Hydro Models only) 10 OPERATION KNOW YOUR TRACTOR READ TH_S OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATUNG YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. this manual for future reference. ATTACH_ENT CLUTCH LEVER AMMETER _GN_TtON SW_TCH Save LIGHT SWtTCH POSFFaON _ -" "" _ ," LIFT LEVER PLUNGER THROTTLE/CHOKE CONTROL ATTACHMENT LiFT LEVER O CLUTCH/BRAKE PEDAL . HEIGHT ADJUSTMENT INDICATOR _ .... " PARKING BRAKE MOTION CONTROL LEVER FREEWHEEL CONTROL APPROXo SPEED 3 MPH 2MPH 1MPH \ FIG. 6 Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. tVfOT_ON CONTROL direction of tractor. LEVER: Selects the speed and controlling engine speed. ATTACHMENT UFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. L!FT LEVER PLUNGER: Used to re!ease attachment !ift lever when changing its position. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. _GN_T_ONSWITCH: engine. PARKING BRAKE: brake position. HEIGHT ADJUSTMENT mower cutting height. LgGHT SWITCH: Turns the headlights on and off. Locks clutch/brake pedal into the FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off° A_ETER: (-). Used for starting and stopping the _ND_CATOR: Used to adjust the Indicates batter,/charging (+) or discharging PERATION [_ s_E_ _ The operation of any tractor can resuJt in foreign objects thrown into the eyes, which can resuttinsevereeyed_mage, ABwayswearsafetyglassesoreyeshieZdswhileoperatingyour tractor or performing any adjustments or repairs. We recommend over the spectacles or standard safety g_asseso NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 7) You r tractor is equipped With an operator presence sensing switch, When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. o Depress clutch/brake and hold, o Place parking brake lever in "ENGAGED" position and release pressu re from clutch/brake pedal, Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure, CHOKE CONTROL a wide v;,sion safety mask r_A_ _, _ A,ways stop tr_ pleteJy, as described above, before _eavo I _ 2_he_P_ rat°r's pos,tion; grass catcher, etc. pedal into full "BRAKE" position TO USE THROTTLE CONTROL 1 to empty (See Fig, 7} Always operate engine at full throttle. ATTACHMENT CLUTCH LEVER "ENGAGED" POS1T!ON iGNITION SWITCH o Operating engine at less than full throttle reduces the battery charging rate. o Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD (See Fig. 7) The direction and speed of movement is controlled by the motion control lever. MOTION CONTROL o Start tractor with motion control lever in neutral (N) position. o Release parking brake and clutch/brake pedal. Slowly move motion control lever to desired position. "DISENGAGED" POS_TION TO ADJUST Fig. 7) CLUTCH/BRAKE PEDAL "DR_VE" POSITION o HEUGHT (See lift lever determines the Grasp lift lever. Press plunger with thumb and move lever to desired position. (See Fig. 7) MOWER BLADESo Move attachment clutch lever to "DISENGAGED" sition. The cutting height range is approximately !-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may van./depending upon soil conditions, height of grass and types of grass being mowed. po- GROUND DRIVE o CUTTING The position of the attachment cutting height, FiG. 7 STOPPING MOWER Depress clutch/brake pedal into full "BRAKE" position. o Move motion control lever to neutral (N) position, I_PORTANT: THE MOTION CONTROL L,EVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE ULU I L,rliBR_K= r=u__o u=rn=ooL;,-,. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ENGINE - o For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. • Move throttte controJ to slow (,_) position. NOTE: Failure to move throttle control to slow (_) position and allowing engine to idle before stopping may cause engine to "backfire". o Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. o Never use choke to stop engine. 12 OPERATION TO OPERATE MOWER (See Fig. 8) TO TRANSPORT Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. o Start mower blades by engaging attachment clutch control. o TO STOP MOWER BLADES - disengage attachment ctutch control. (See Figs. 6 and 9) When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel controI is located at the rear drawbar of tractor. o Raise attachment lift to highest position with attachment lift control. o Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod. o Do not push or tow tractor at more than two (2) MPH. To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). without either the entire grass catcher, CAUTmON: on mowers Do so not equipped, operate or the the. mower discharge guard in place. FIG. 9 BEFORE CHECK • TO OPERATE ON HILLS with slopes greater than 15 ° and do not ---_UT'ON: Do not dr,re up or down h,Hs drive across any s!opeo ,, ] • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hi!Is. o If slowing is necessary, move throttle control lever to slower position. o If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. o Move motion controt tever to neutra! (N) position. _MPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED. o To restart movement, slowly release parking brake and clutch/brake pedal, • Slowly move motion control lever to slowest setting. o Make all turns slowly. '13 STARTING ENGINE THE ENGINE OIL LEVEL (See Fig. 15) The engine in your tractor has been shipped, from the factory, already fitled with summer weight oil Check engine oil with tractor on level ground. Unthread and remove oiI fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil leve!. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. For cold weather operation you shouid change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). To change engine oil, see the Customer Responsibilities section in this manual. OPEF AT ON .... ADD GASOLINE COLD WEATHER STARTING ( 50 ° F and below} o , Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gaso ine wii! ncrease carbon and lead oxide deposits and reduce valve life}. Do not mix oil with gasoline. Purchase fuel in quantities that can be use.Qwithin 30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMP_L:.RATURES BELOW 32°F(0°0), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. ............ HYDROSTATIC • WARNING: Experience indicates that atcoho} biended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system shoutd be emptied before stor-. age of 30 days or tonger. Drain the gas tank, staff the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuet next season. See Storage instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. !_iller neck, Do not ovm'fill. Wipe off any CAUTION: Fill to bottom of ge spitled oimor fUelo Do not stot% _pill or TO START o ! _e o • Move attachment clutch to "DISENGAGED" , Move throttle control to choke (JXJ) position. position. , Place tractor safely on level surface with engine off and parking brake set, Sittff_g in the tractor seat, start engine. After the engine !s running, move throttle controt to slow (_) position. With motion control lever in neutral (N) position, slowly disengage ciutchibrake pedal. o STARTING (50 ° F and _bove) When engine sta_s, move the th rott!e cent_o! to the fast (@_) position. o engine is runo Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual). insertkey into ignition and turn key clockwise to"START" position and release key as soon as engine starts. Do not run stad.er continuously for more than fifteen seconds per minute, if the engine does not start after severa_ attempts, move throttle contrei to fast (,t_) position, wait a few minutes and try aguish. H:engine st!!! does not start, move the throttle contr_._lback to the choke (t\I) position and retry. WARM WEATHER Before driving the unit in cold weather, the transmission should be warmed up as follows: o Be sure the tractor is on level ground. • Place the motion controJ lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position. Allow one minute for transmission to warm up. This can be done during the engine warm up period. The attachments can also be used during the engine warm-up period a_er the trans mission has been warmed up, To ensure proper operation and performance, it is recom mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission wMch may have deveP oped during shipping of your tractor. !_i1PORTANT: SHOULD YOUR TRANSMISSION REQUtRE REMOVAL FOR SERVICE OR REPLACEMENT, iT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR. Note: Before starting, read the warm and cold starting procedures below. • WARM UP PURGE TRANSMISSION ENGINE! (See Fig. 7) Sit on seat in operating position, depress clutchfbrake pedat and set parking brake. Place motion control lever in neutral (N) position. TRANSMISSION NOTE: if at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. When starting the engine for the first time or if the engine has mn out of fuel, it will take extra cranking time to move fuel from the tank to the engine. , Be sure freewheel control is in the transmission engaged position. o When engine starts, allow engine to run with the throttle control in the choke (N) position until the engine runs rough!y, then move throttle control to fast (@) position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature, Move motion control lever to full forward position and hold for five (5} seconds. Move lever to futI reverse position and held for five (5) seconds, Repeat this procedure three (3) times. NOTE: During this procedure there wilt be no movement of drive wheeis. The air is being removed from hydraulic drive system. The attachments and ground drive can now be used, if the engine does not accept the toad, res1:a_tthe engine and aiiow it to warm up for one minute using the cl_oke as described above. t4 o Move motion control lever to neutral (N} position, Shutoff engine and set parking brake° o Engage transmi!._sion by placing freewheel cont_o! in driving position (See TO TRANSr ORT in this _ection of manual), OPERAT O MULOHtNG Sitting in the tractor seat, start engine. Afterthe engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage ciutchibrake pedal. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the moti0n C0ntrol lever three (3) times. o o Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. o For best results, adjust the mower cutting height so that the mower cuts off only the top oneothir:d of the grass blades (See Fig. IOB). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. MOWMNGTIPS Tire chains cannot be used when the mower housing is attached to tractor. o Mower should be properly leveied for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. The left hand side of mower should be used for trim° ruing. o , Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This wilt result in a more even distribution of clippings and more uniform cutting. o When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 10 )o o If grass is extremely tall, it should be mowed twice to reduce toad and possible fire hazard from dried clip ° pings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. o Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. o When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. T_PS The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. Your tractor is now purged and now ready for normal operation. o MOWING IMPORTANT," FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. MAX 1/3 FKG. 10B Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. Change your cutting pattern from week to week. Mow no rth to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. FIG. 10A 15 CUSTOMER MAINTENANCE SCHEDUL FiLL iN DATES AS YOU COMPLETE REGULAR SERVICE Cheek]ire T ESPONStB L TtES /,.,_O_" ._.O_¢ f_J/" _/_'/_ Pressure _ Check for Loose Fasteners I !_ __ Adjust Blade Belt(s)Tension Adjust Motion Drive Bett(s) Tension "" C,eo n0,oe o, Change Engine Oil N Clean Air Screen G Inspect MuffleriSparkArrester Replace IS# #' E " .... Oil Filter (If equipped) N C_ea-----_E,_gi_e Cooli_,g Fins _"----_ E i_ Replace Spark P_ug Replace Air Filter Paper Cartridge Replace Fuel Filter . i j t - Change more often when operating under a hear, Ioador in high ambienttemperatures. 2 - Servicemore often when operating in dirty or dusty conditions, 3 - If equipped with oil filter, change oit every 50 hours. 4 - Replaceblades more often when mowing in sandy soil, GENERAL RECOMMENDATIONS 5 - If equippedwith adjustable system. 6 - Not requiredif equipped with maintenance-freebattery. 7 - Tightenfront axle pivot bolt to 35 ft.qbs, maximum. Do not overtighten. LUBRICAT_ON The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodicaliy to properly maintain your tractor° (_ SPINDLE ZERK _ (_) FRC BEARING ZERK CHART _ o BEARING ZERK ENGINE (_) Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. EACH ZERK (_ GD All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. BEFORE SPINDLE G CLUTCH PiVOT(S) USE Check engine oil level. Check brake operation. (_ SAE 30 OR IOW30 MOTOR OIL Check tire pressure, Check for loose fasteners, (_) GENERAL PURPOSE GREASE (_ REFER TO CUSTOMER RESPONSB_UT_ES "ENGRNE" SECTION _t:_PORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRiCATiNG BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY, i6 TRACTOR o Always observe safety rules when performing any mainte _ nance. BRAKE OPERATION tf tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adju_tments section of this manual), TRES o Maintain proper air pressure in a!i tires (See "PROD° UCT SPECIFICATIONS" on page 3 of this manual). o Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. o Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent fla[ tires due to stow leaks, tire sealant may be purchased from your tocal par[s dealer. Tire sealant also prevents tire dry rot and corrosion. BLADE CENTER HOLE / / BLADE 5/8" BOLT OR P_N CARE For best results mower blades must be kept sharp. place bent or damaged blades, BLADE The blade can be sharpened with a file or on a grinding wheel. Do not atternpI to sharpen while on the mower. o To check blade balance, you will need a 5/8" diameter steeI bolt, pin, ora cone balancer. (When using a cone batancer, follow the instructions supplied with bah anoer). Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin paraltei with the ground. tf blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. NOTE: Do not use a nail for balancing blade. The lobes of the cen[er hole may appear to be centered, but are not. Re- RE_,_OVAL (See Fig. !2) • Raise mower to highest position to allow access to blades. o Remove hex bolt, lock washer and flat washer secu ring blade. Install new or resharpened blade with trailing edge up towards deck as shown. • Reassemble hex bolt, lock washer and flat washer in exact order as shown. o Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED. NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. _j BLADE MANDREL \, ASSEMBLY TRAIUNG EDGE FLAT WASHER _,, LOCK FIG. 13 BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. o Keep battery and terminals clean. o Keep batlery bolts tight. o Keep small vent holes open (See "CONNECT BAT _ TERY" in the Assembly section of this manual). Recharge at 6-t0 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. Open baltery box door. o Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. Wash battery with solution of four tablespoons of baking sodato one gallon of water. Be careful notto get the soda solution into the cells. o Rinse the battery with plain water and dry. o Clean terminals and battery cable ends with wire brush untii bright. o Coat terminals with grease or petroleum jelly, o Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual). VoBELTS (GRADE 8)* _-_._.,_ HEX BOLT *A GRADE 8 HEAT TREATED BOLT CAN BE _DENT_FtED BY S_X LINES ON THE BOLT HEAD, F_Go12 TO SHARPEN BLADE (See Fig° 13} Care should be taken to keep the blade balanced. An unbalanced btade will cause excessive vibration and eventual damage to mower and engine° !7 Check V-belts for deterioration and wear af[er 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOUNG The fan and cooling fins of transmission clean to assure proper cooling: should be kept Do not attempt to clean fan or transmission while engine is running or while the transmission is hot° OUSTO o RESPONSm LJT ES Inspect cooling fan to be sure fan blades are intact and clean. COVER KNOB WING NUT Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP FOAM PRE-CLEANER FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxte. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department. ENGtNE LUBRICATUON PAPER CARTRIDGE Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. OIL FILL CAP/DIPSTICK AIR SCREEN SAE VISCOSITY GRADES °F -20 ° ,-o-- _C -30 _' 0_ 30 _ , : -20 _ -t0 _ TEMPERATURE 32" 40 _ 0" RANGE ANTICIPATED 60 ° 80 _ t0" BEFORE AIR CLEANER BASE 20 _ 100 _ 30 ° 40 = NEXT OIL CHANGE F}G. t4 Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tra;ctor is not used for 50 hours in one year_ Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. FiG. 15 A_R FILTER TO CHANGE ENGINE OIL (See Fig. I5) (See Fig. 15) Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera tion or every season. Service paper cartridge every 100 hours of operation or ever/season, whichever occurs firsL Determine temperature range expected before oi! change. All oil must meet API service classification SF, SG, or SH. Be sure tractor is on level surface. o Oil will drain more freely when warm. Catch oil in a suitable container. Service air cleaner more often under dusty conditions. -_ Remove knob and cover. o Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. Remove wing nut and air cleaner from base. TO SERVICE PRE-CLEANER o Remove drain plug. o Slide foam pre-cleaner off cartridge, • After oil has drained completely, replace oil drain plug and tighten securely, • Wash it in liquid detergent and water. o Squeeze it dry in a clean cloth. Allow it to dry. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual o Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVlCE CARTRIDGE Use gauge on oil fill captdipstick for checking level. insert dipstick into the tube and rest the oil fill cap on the tube, Do not thread the cap onto the tube when taking reading. Keep oit at "FULL" Jine on dipstick, Tighten cap onto the tube securely when finished, o Repiace a dirty, beni, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. o 18 Reassemble air cleaner, wing nut, cover and tighten knob securely. CUSTOMER CLEAN AIR SCREEN ESPONSm ILmTIES MUFFLER (See Fig, t5} Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage, Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKEiCOOMNG SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" 0n page 3 of this manual. AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. IN°LINE FUEL FILTER (See Fig. !7) Every !00 hours of operation {more often under extremely dusty, dirty conditions), remove the bIower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessah/. Make sure the cooling shrouds are reinstalled. The fuel filter should be replaced once each season, If fuet filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. o NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds re-. moved will cause engine damage due to overheating. With engine cool, remove filter and plug fuel line sections. o Place new fuel filter in position in fue! line with arrow pointing towards carburetor. o Be sure there are no fueI line leaks and clamps are properly positioned. o Immediately wipe up any spilled gasoline. ENGINE OiL RLTER (See Fig, t6) Replace the engine oil filter every season or every other oil change if the tractor is used mere than 100 hours in one year. o CLAMP Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this section of this manual, through step remove drain plug). o Remove oil filter and wipe off filter adapter. • Apply a thin coating of new engine oi! to the rubber gasket on replacement oil filter. FILTER .... Install replacement oil filter on filter adapter. Turn oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an additional !/2 turn. FIG. 17 Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section of this manual)+ For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual. o _°"-_" CLEANING Start the engine and check for oil leaks. Correct any leaks before placing engine into full operation. • Clean engine, battery, seat, finish, etc, of all foreign matter. o Keep finished surfaces and wheels free of all gasoline, oil, etc. o Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. F_Go16 t9 SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFOF1MNNG ANY SERVICE OR ADJUSTMENTS: , Depress clutch/brake pedal fully and set parking brake. * Place motion contro! _ever in neutral (N} position. , Pmaceattachment ¢_utch in "DISENGAGED" position, = Turn ignition key"OFF" aT_dremove key. , Make sure the blades and al_ moving parts have compJetely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. .......... TRACTOR TO REMOVE MOWER (See Fig, 18} LEVER Mowe rwill be easier to remove from the right side of tractor. CLUTCH o o PIace attachment clutch in "DISENGAGED" position. Move a_tachment lift Iever forward to lower mower to its lowest position. • Roll belt off engine pultey. RO[ SUSPENSION Disconnect ctutch rod from clutch lever by removing retainer spring. , Disconnect anti-sway bar from chassis bracket by removing retainer spring. o Disconnect suspension arms from rear deck brackets by removing retainer springs. • Disconnect front links from deck by removing retainer springs. ,, Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: fF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, THE R.H. AND L.H, SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR. TO NNSTALL MOWER o RETAINER SPRING RETAINER SPRINGS (BOTH SIDES) (See Fig. 18) Raise attachment lift lever to its highest position. FIG. 18 Slide mower under tractor with discharge guard to right side of tractor. o Lower lift lever to its lowest position. Install mower in reverse order of removal instructions. 2O SERVICE A TO LEVEL MOWER D E HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22) WMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE_ IF THE FOLLOWING FRONT-TO.BACK ADJUSTMENT }S NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE, Adjust the mower while tractor is parked on level ground or driveway, Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-.TO-SIDE ADJUSTMENT To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately t/8" to I/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". o tf links are not equal in length, adjust one link to same length as other link. To lower front of mower loosen nut "E" on both front links an equal number of turns. When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. To raise front of mower, loosen nut"F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. o When distance "D" is 1/8" to I/2" lower at front than rear, tighten nut "F" against trunnion on both front links. Recheck side-to-side adjustment. (See Figs. t9 and 20) Raise mower to its highest position. o At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within t/4" of each other. o If adjustment is necessary, make adjustment on one side of mower only. o To raise one side of mower, tighten lift link adjustment nut on that side. To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". ° Recheck measurements after adjusting. BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND MANDREL FIG. 19 SUSPENSION ARM FmGo21 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH LIFT LiNK ADJUSTMENT NUT F_G. 20 NUT "E" NUT "F" FRONT UNKS 21 TRUNNION FIGo 22 SERVICE TO REPLACE MOWER BLADE A DRIVE ADJUSTMENTS o BELT Measure distance between brake operating arm and nut "A" on brake rod. (See Fig. 23) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake, if distance is other than 1-3/4", loosen jam nut and turn nut "A" until distance becomes 1-3/4". Retighten jam nut against nut "A". BELT REMOVAL • Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). o Work belt off both mandrel pulleys and idler pulleys. o Pull belt away from mower. BELT INSTALLATION • Instatf new belt in reverse order of removal. , Make su re belt is in all pulley grooves and inside all belt guides. Install mower in reverse order of removal instructions, MANDREL PULLEY Depress clutch/brake pedal and engage parking brake. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. TO REPLACE r'_OTION DRIVE BELT (See Fig. 25} Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest, IDLER PULLEYS Remove mower (See "TO REMOVE MOWER" in this section of this manual.) o Remove upper belt keeper, o Remove belt from stationary idler and clutching idler. , Pull belt slack toward rear of tractor, Carefully remove belt upwards from transmission input pulley and over cooling fan blades. Pull belt toward front of tractor and remove downward from around engine pulley. ,, MANDREL PULLEY Install new belt by reversing above procedure. tr,itPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS. FtG. 23 PULLEY TO ADJUST BRAKE (See Fig. 24) )CATOR TABS CLUTCHBNG IDLER Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. UPPER BELT KEEPER If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. TRANSMISSION INPUT F_G, ,25 DO NOT TOUCHTH_S NUT,_FFURTHER BRAKE ADJUSTMENTIS NECESSARY CONTACT YOUR NEAREST AUTHOR1ZE_ SERWCE CENTERIDEPARTMENT FSGo24 22 SERVICE A TO ADJUST MOTION CONTROL AOJUSTM TO ADJUST LEVER (See Fig. 26) WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheets are positioned straightforward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. The motion control lever has been preset at the factory and adjustment should not be necessary, If for any reason the motion control lever wilt not hold its position whi_e at a selected speed, it may be adjusted at the friction pack located on the right side of transmission. o Park tractor on level surface. Stop tractor by turning ignition key to "OFF" position, and engage parking brake. • Adjust motion control lever by tightening adjustment locknut one half (t/2) turn. NOTE: tf for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening locknut 1/4 to 1/2 turn. Road test tractor after adjustment and repeat procedure if necessary. TRANSMBSS_ON STEERING FRONT WHEEL TOE,4NiCAMBER The front wheel toeqn and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service centeddepartmento 'TO REMOVE WHEEL (See Fig. 27} o Block up axle securely. ® Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). REMOVAUREPLACEMENT Should your transmission require removaI for service or replacement, it should be purged after reinstailation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. FOR REPAIRS • @ Repair tire and reassemble. On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. WASHERS RETAINING RING ADJUSTMENT LOCKNUT FIG. 26 I SQUARE AXLE COVER (REAR FIG, 27 23 KEY WHEEL ONLY) S E AND ADJUSTMENTS TO START ENGINE W_TH A WEAK: BATTERY See Fig, 29) TO REPLACE ate explosive gases, Keep sparks, fJarne and smoking Lead-acid rn_teriais batteries away from batCAUTION: generteries, Always wear eye protection when a_'ound batteries. • Pull bulb holder out of the hole in the backside of the grill. o Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. Close hood. mNTERLOCKS o o Check wiring, See electrical wiring diagram in the Repair Parts section of this manual. TO REPLACE FUSE Replace with 30 amp automotiveqype plug-in fuse. fuse holder is located behind the dash, TO REMOVE HOOD AND GRILL (See Fig. 30) o Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fue! tank and batteQz. BLACK cable first from chassis and then from the fully charged battery. RED cable fast from both batteries. ASSEMBLY Raise hood. o Stand in front of tracto r. G rasp hood at sides, tilt toward engine and Iift off of tractor. ,, To replace, reverse above procedures. \\ POSITIVE TERIMfRNAL NEGATIVE \ TERMINAL HOOD HEAOLIGHT WIRE CONNECTOR F_G. 30 CHARGED BATTERY POSIT_VE TERMINAL The Unsnap headlight wire connector. TO REMOVE CABLES, REVERSE ORDER o AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. TO ATTACH JUMPER CABLES o Connect each end of the RED cable to tile POSITIVE (+) terminal of each batteQz, taking care not to short against chassis. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. • BULB Raise hood. o If your battery is too weak to start the engine, it should be recharged, if "jumper cables" are used for emergency starting, follow this procedure: H_PORT'ANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM: DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. HEADLIGHT • NEGAT_VETERM_NAL F_G,,29 24 E AND ADJUSTMENTS ENGINE ACCELERATION o TO ADJUST THROTTLE (See Fig.31) CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a !/4" drill bit through both holes. o Pull throttle cable up to remove slack and tighten cable ciamp screw. Remove alignment pencil or drill bit. TO ADJUST CARBURETOR - High speed stop is factory damage may result. adjusted. CLAMP _- SPEED CONTROL BRACKET in general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turningthe adjusting needlesout (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. 11 THROTTLE LEVER IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS tN CARBURETOR MAY RESULT IF NEEDLE IS TURNED IN TOO TIGHT. FIG. 31 NOTE: The carburetor on this engine is tow emission. It is equipped with an idle fuel adjusting needle with a timiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limitercap cannot be removed without breaking the adjusting needle. • Start engine and allow to warm for five minutes. Make adjustmentswith engine running and shift/motion control lever in neutral (N) position. o Idle speed setting - With throttle control lever in slow (_)position, engine should id!e at I750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. o Idle fuel needle setting ° With throttle control lever in slow (_) position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough, Turn needle to a point midway between those two positions. o Recheck idle speed. - SCREW (See Fig. 32) Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above). Do not adjust \ CABLE The carburetor has been preset at the factory and adjustment should not be necessary, However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: • (,_) fuel Reuntil IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDtNG THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINKTHE ENGiNE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. With engine not running, move throttle control Lever from slow (_) to choke (Xt) position° Slowly move lever from choke (IXI) to fast (_) position. Check to see if hole in throttle lever and hole in speed control bracket are aligned. o TEST Move throttle control lever from slow (_) to fast position. If engine hesitates or dies, turn idle adjusting needle out (counterclockwise) t/8 turn. peat test and continue to adjust, if necessary, engine accelerates smoothly. IDLE SPEED ADJUSTING SC.EW NEEDLE ADJUSTING m ] FtGo 32 Readjust if necessary. 25 ..__.., J-4 STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or mo re. FUEL SYSTEM _MPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE, ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. TRACTOR Remove mower from tractor for winter storage, When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. , Clean entire tractor (See"CLEAN ING" in the Customer Responsibilities section of this manual). o Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). o Lubricate as shown in the Customer Responsibilities section of this manual. o Be sure that all nuts, bolts and screws are securely fastened, inspect moving parts for damage, breakage and wear. Replace if necessary. o Touch up all rusted or chipped paint surfaces; sand lightly before painting. o o o o Start the engine and let it run until the fuel lines and carburetor are empty. o Never use engine or carburetor cleaner products in the fuef tank or permanent damage may occur. Use fresh fuei next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage, Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to ailow the stabilizer to reach the carburetor, Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OiL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). Fully charge the battery for storage. • Drain the fuel tank. o BATTERY , o CYLINDERS After a period of time in storage, battery may require recharging. To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manuai). o Remove spark plug(s). o Pour one ounce of oil through spark plug hole(s) into cylinder(s). Turn ignition key to "START" positio n for a few seconds to distribute oil. Replace with new spark plug(s). After cleaning, leave cabtes disconnected and place cables where they cannot come in contact wibh battery terminals. OTHER Be sure battery drain tube is securely attached, Do not store gasoline from one season to another. o If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. If possible, store your tractor indoors and cover it to give protection from dust and dirt. Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and wii! cause your tractor to rust. _MPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM, 26 TROUBLES Wiit not start Hard to start will not turn over Engine cricks but will not start 1, Out of fuel, Engine not "CHOKED" Engine flooded, Badspark iSlug, Dirtyair fitter, Dirty fuel filter, Water in fuel. 8, 9. Loose or damaged wiring, Carburetor out of adjustment, t. 2. 3. 4. 5, 6, 7. properly. 8. 9, 10. Engine valves out of adjustment. Fill fuel tank. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start, Repiace spark plug. Clean!replace air filter. Repiace fuel fitter_ .......... Drain fuel tank and carburetor, refill tank with fresh gasotine and replace fuel filter, Check alf wiring, See "To Adjust Carburetor" in Service Adiustments section, Contact an authorized service center/department, 1. 2, 3. 4. 5, 6, 7. Dirty air filter. Bad spark plug. Weak or dead battery, Dirty fuel filter. Stale ordirty fuel. Loose or damaged wiring. Carburetor out of adjustment. t, 2, 3, 4. 5, 6. 7. CJeanireplace air filter. Repface spark plug, Recharge or replace battery, Replace fuel filter. Drain fuet tank and refill with fresh gasoline. CheckaiI wiring_ See "To Adjust Carburetor" in Service Adjustments section, 8, Engine valves out of adjustment, 8. Contact an authorized 1. 2, 3, 4. 5. 6. 7. 8, 9, Clutch/brake pedal not depressed, Attachment clutchis engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). t, 2. 3, 4. 5, 6. 7. 8. 9. Depress clutch/brake pedai. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals, Check all wiring. ChecWrepiace ignition switch. Check/replace solenoid or starter. Contact,_n authorized service center/department, t. 2, 3. 4. Weak or dead battery, Corroded battery terminals. Loose or damaged wiring, Faultysotenoid or starter. 1. 2. 3, 4, Recharge or replace battery. Clean battery terminals, Checkatl wiring, Check/replace solenoid or starter, 1. 2. 3, 4. 5. 6, 7. 8, 9, Cutting too much grass/too fast, Throttle in "CHOKE" position. Build-up of grass, leaves and trash under mower, Dirty air filter. Low oil level/dirty oil, Faulty spark plug, Dirty fuel filter, StaIe ordirty fuel. Waterin fuet. 1. 2, 3. 4. 5, 6. 7. 8. 9, Set in "Higher Cut" position/reduce speed. Adjust throttle control. C_ean underside of mower housing, Clean/replace air filter, Checkoit level!change oil, Ciean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refil} with fresh gasoline, Drain fuel tank and carburetor, refill tank with fresh service center/department. .. Loss of power Excessive CORRECTION 2, 3. 4. 5. 6. 7, 10, ......... NG POM TS CAUSE PROBLEm] Engine O0 vibration 10, 1t. 12, 13. 14. Spark plug wire loose. Dirty engine air screen/fins, Dirty/clogged muffler, Loose or damaged wiring, Carburetor out of adjustment, t0. tl. 12, I3. t4. gasoline and replace fuel filter, Connect and tighten spark plug wire, Clean engine air screen/fins, Clean/replace muffler. Checkaf_ wiring, See "To Adjust Carburetor" in Service Adjustments section. 15, Engine valves out of adjustment, t5, Contact an authorized service center/department. 1. 2, Worn, bent or loose blade. Bent blade mandrel. 1. 2, Replace btade, Tighten blade bolt. Replace blade mandrel, 3. Loosefdamaged 3. Tighten loose part(s), parL(s), 27 Replace damaged parts. TROU LES PROBLEM CAUSE Engine continues to run when operator leaves seat with attachment clutch 1, Faulty operator-safety 1, 2. OOTING POINTS CORRECTION presence controt system, I, Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Worn, bent or loose blade, Mower deck not levet. 1. 2. Replace blade. Tighten blade bolt, Levet mower deck, 3_ 4. Bu_,ldup of grass, leaves, and trash unde_ mower. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 3. 4. 5, Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. !, Obstruction 2. 3, 4, Worn/damaged mower drive belt, Frozen idler pulley, Frozen btade mandrel. I. 2, 3, 4. Remove Replace Replace Replace t, 2, 3, 4, Engine speed too slow, Travel speed too fast, Wet grass, Mower deck not level. 1. 2. 3. 4. Place throttle control in "FAST" position. Shift to slower speed. Allow grass to dry before mowing, Level mower deck. engaged Poorcut-uneven Mower blades will not rotate Poor grass discharge 5. 6, 7. 8, 9, 10. 11. Headlight(s) not working (if so equipped) Battery will not charge Loss of drive Engine "backfires" when turning engine "OFF" in clutch mechanism, Low/uneven tire air pressure, Wom, bent or loose blade. Buitdup of grass, teaves and trash under mower. Mower drive belt worn. Blades improperly installed, Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels, 5. 6. 7. 8. 9. 10. 11, obstruction. mower drive belt. idler puIley. blade mandrel. Check tires for proper air pressure, Replace/sharpen blade, Tighten blade boll Cfean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual, Clean around mandrels to open vent holes, 1, Switch is "OFF". t. Turn switch "ON". 2. 3. 4. 5. Bulb(s) burned out. Faultylight switch. Loose or damaged wiring. Blown fuse, 2. 3. 4, 5. Replace bulb
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