Craftsman 917259550 User Manual TRACTOR Manuals And Guides L0908374

CRAFTSMAN Lawn, Tractor Manual L0908374 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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L

917.259550

OWNER'S MANUAL

o Assembly
o Operation
o Customer Responsibilities
Service and Adjustments
Repair Parts

CAUTION:

Read and follow

all safety

rules

and instructions

before

operating

this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THiS TOLL FREE NUMBER: 1-800-659-5917
.............................................................................

IIIII
IIIIIIIIl'lr'l

SAFETY
Practices RULES
for Ride-On

Safe Operation

Mowers

IMPORTANT:
THIS CUTTING MACHINE tS CAPABLE OF AMPUTATING
HANDS AND FEET AND THROWING
OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR DEATH.
Io
,
*
o
,
,
o
o

o
,

=
=
°
,

III. CHILDREN

GENERAL
OPERATION
Read, understand, and follow all instructions in the manual
and on the machine before starting_
Only allow responsible adults, who are familiar with the
instructions, to operate the machine,
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade,
Be sure the area is clear of ether people before mowing, Step
machine if anyone enters the area,
Never carry passengers,
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning,
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.

Tragic accidents can occur if the operator is not alert to the
presence of children.
Children are often attracted to the
machine and the mowing activity.
Never assume that
children will remain where you iast saw them.
•
Keep children out of the mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down 1or small
children.

Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs,
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck.

o

Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.

IV.

SERVICE

=

Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add rue! with the engine
running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors,
Never store the machine or fuet container inside where
there is an open flame, such as a water heater.
Never run a machine inside a ctosed area.

•
,

H.

SLOPE OPERATION
,

Slopes are a major factor related to loss*of-control
and
tipover accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.

•

•

DO:
o

,
o

*

Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain coutd
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you wilt not have
to stop or shift while on the slope.
Follow the manufacturer's
recommendations
for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.

•
•

o
•

Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
Never tamper with safety devices.
Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool bolero
storing,
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or altow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut, Wrap the blade(s) or
wear gloves, and use extra caution when servicing them,
Check brake operation frequently.
Adjust and service as
required.
Look for this symbol
to point out important safety precautions.
It means
CAUTION!!!
BECOME ALERT!!!
YOUR
SAFETY iS iNVOLVED,

DO NOT:
Donot turn on slopes unless necessary, and then, turn stowty
and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause
sliding.
Do not try to stabilize the machine by putting your foot on the
ground,
Do not use grass catcher on steep slopes.

CAUTION:

Always disconnect

spark plug

spark plug in order to prevent accidental
wire and place wire whereit cannot contact
eta .....
_;""
_ when setting
up,
)_'_RenO
..... _. .....
_'i'inn
=,
adjusting or making repairs.

WARNING A
The engine exhaust
from this product
contains chemicals
known to the State of Califoro
nia to cause cancer, birth defects,
or other
reproductive
harm.

2

PRODUCT

CONGRATULATIONS
on your purchase of a Sears
Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department.
We have competent, welF
trained technicians and the proper tools to service or repair
this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER

917.259550

SPECiFiCATiONS

HORSEPOWER:

t5.5

GASOLINE CAPACITY

t.25 GALLONS

OIL TYPE (APFSFiSG!SH):

SAE I0W30 (above 32°F)
SAE 5W-30 (below 32°F)

OIL CAPACITY:

Wi FILTER:
W!O FILTER:

SPARK PLUG:
(GAP: ,040")

CHAMPION

VALVE CLEARANCE:

NOT ADJUSTABLE

GROUND SPEED (MPH):

FORWARD:
REVERSE:

TiRE PRESSURE:

FRONT:
REAR:

CHARGING SYSTEM:

3 AMPS BATTERY
5 AMPS HEADLIGHTS

BATTERY:

AMPiHR:
MIN. CCA:
CASE SIZE:

BLADE BOLT TORQUE:
AND TYPE:

30-35 FT. LBS.
UNLEADED REGULAR

SERIAL
NUMBER
DATE

RC12YC
...................................

0 - 5.5
0- 2.4

t4 PSt
10 PSI

OF PURCHASE

THE

MODEL AND SERIAL

ON

A PLATE

UNDER

NUMBERSWtLL

BE FOUND

THE SEAT_

YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.

MAmNTENANCE

CUSTOMER

is available on this prodstore for details.

RESPONSIBmLITIES

o

Read and observe

o

Foltow a regular schedule in maintaining, caring for and
using your tractor.
Follow the instructions
under "Customer
Responsibilities" and "Storage" sections of this owner's manual.

the safety

rules.

LIMITED TWO YEAR WARRANTY

30
240
U1R

WARNING:
This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).

AGREEMENT

A Sears Maintenance
Agreement
uct. Contact your nearest Sears

o

4.0 PINTS
3.5 PINTS

ON CRAFTSMAN

RtDING

EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintaine& lubricated and tuned up according
to the instructions in the owner's manual, Sears witl repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
,_
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc,
o
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps_ or glass.
o
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercial or rental purposes.

LmMITED 90 DAY WARRANTY

ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery wilt not hold a charge, Sears wilt replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN--HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.)
THiS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES,
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, tL 60179

3

TABLE OF CONTENTS
SAFETY RULES ............................................................
2
PRODUCT SPECiF!CATiONS
...................................... 3
CUSTOMER RESPONSiBiLiTiES ..................... 3, 16-19
WARRANTY ..................................................................
3
TABLE OF CONTENTS ................................................
4
INDEX ............................................................................
4
TRACTOR ACCESSORIES ..........................................
5
ASSEMBLY ................................................................
7-9

OPERATION ...........................................................
10-15
MAINTENANCE SCHEDULE ......................................
16
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE ...................................................................
26
TROUBLESHOOTING ............................................
27-28
REPAmR PARTS - TRACTOR ................................. 30-47
REPARR PARTS - ENGINE .................................... 48-53
PARTS ORDERING/SERVICE .................. BACK PAGE

INDEX
A
Accessories ........................ ..................... S
Adjustments:
Brake ...........................................
22
Carburetor ...................................
25
Mower:
Front-To-Back _,. .................... 21
Side-To-Side .......................... 21
Throttle Control Cable ................. 24
Air Filter, Engine .................................
18
Air Screen, Engine ............................. 18
Assembly ............................................
7-9
8
Battery:
Charging .................................... 7-8
Cleaning ......................................
17
Connecting .................................. 7-8
Starting with Weak Battery .......... 23
Storage .......................................
26
Terminals ....................................
17
Belts:
Motion Drive
Removal/Replacement ........... 22
Mower Blade Drive
Removal/Replacement
........... 22
Blade:
Sharpening ..................................
17
Replacement ............................... t7
Brake Adjustment ............................... 22
C
Carburetor Adjustment ....................... 25
Controls, Tractor ................................
11
Customer Responsibilities ............. t6-19
Engine;
Air Filter ...................................
18
Air Screen, Engine .................. 19
Battery ............ :........................ t7
Cooling Fins, Engine ............... ! g
Engine Oil ...............................
19
Fuel Filter ................................
19
Spark Plugs ............................. 19
Tractor:
Blades .....................................
17
Luu_u_uun _.n_iL ...................... 16
Maintenance Schedule ........... 16
Tire Care ......................... 8,t7,23
Cutting Height, Mower ........................ t 2

E

O

Electrical:

Oi!:

Interlocks and Relays .................. 24
Schematic ................................... 29
Wiring Diagram ........................... 30
Engine:
Air Filter .......................................
!8
Air Screen ...................................
19
Cooling Fins, Engine ................... 19
Oil Change .................................. 18
Oil Level ................................. 13,18
Oil Type .......................................
18
Preparation ................................. 13
Repair Parts ........................... 48.53
Starting ........................................
14
Storage .......................................
26
F
Filters:
Air ................................................
18
Fuel .............................................
19
Fuel:
Type ............................................
!3
Storage .......................................
26
Fuse ...................................................
24
G

Cold Weather Conditions ....... 13,18
Engine .........................................
t8
Storage .......................................
26
Operation ......................................
10-15
Operating Mower ................................ !3
Options:
Accessories ...................................
5
Spark Arrester .......................... 3,40
P
Parking Brake ................................ 11-t2
Parts Bag .............................................
6
Parts, Replacement/Repair
........... 30-47
Product Specifications ........................... 3
R

Gauge Wheels .....................................

8

H
Hood Removal/Installation

................. 24

L
Leveling Mower Deck .........................
Lubrication Chart ................................

21
16

Maintenance Schedule ......................
Mower:
Adjustment, Front-to-Back ..........
Adjustment, Side-to-Side ............
Blade Sharpening .......................
Blade Replacement .....................
Cutting Height .............................
installation ...................................
Operation ....................................
Removal ......................................

16
21
21
!7
17
12
20
13
20

l_Jlnwnn T n<

Muffler ...... ;.........................................
lg
Spark Attester .......................... 3,40
Mulcher P)ate .......................................
9

Repair Parts ..................................
S

30-47

Safety Rules .........................................
2
Seat ......................................................
8
Service and Adjustments .............. 20-25
Brake ...........................................
22
Carburetor ...................................
25
Fuse ............................................
24
Hood Removal/Installation .......... 24
Motion Drive Belt
Removal/Replacement
........... 22
Mower Blade Drive Belt
Removal/Replacement
........... 22
Mower Adjustment:
Front-to-Back ......................... 21
Side-to-Side ........................... 21
Mower Installation ....................... 20
Mower Removal .......................... 20
Tire Care ............................. 8,17,23
Slope Guide Sheet ............................. 55
Spark Ptu9s ........................................
19
Specifications .......................................
3
Starting the Engine ....................... 13-14
Steering Wheel ................................ 7,23
Stopping the Tractor ........................... 12
Storage ...............................................
26
T
Throttle Controi Cable Adjustment ..... 24
Tires ...........................................
8,17,2.3
Trouble Shooting Chart .................. 27-28
Transaxle Repair Parts ................. 46-47
W
Warranty ...............................................
3
Wiring Diagram ..................................
30
Wiring Schematic ...............................
29

4

ACCESSORIES

ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.
Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE
SPARK PLUG

MAnNTENANCE
GAS CAN

ENGINE O|L,

AIR FILTER

BLADES

BELTS

PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor,
you. This list was current at the time o!_publication; however,
may be made in these attachments, or some may no longer
accessories and attachments
that are available for your
Most of these attachments
attaching and detaching.

Many of these are listed below with brief explanations of how they can help
it may change in future years - more attachments may be added, changes
be available or fit your model. Contact your nearest Sears store for the
tractor,

do not require additional hitches or conversion

AERATOR promotes deep root growth for a healthy lawn. Tapered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration.
BAGGER lets you collect
grass clippings and leaves for a
healthier, heater looking lawn. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly.
CORING AERATOR takes smalJ plugs out of soil to allow moisture and nutrients to reach grass roots. 364nch swath. 24
hardened steel coring tips. 150 lb. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG H_TCH lets you tow 2 or 3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE[ WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain, For mower decks not so
equipped.
MULCH RAKF,.JDETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Useful to prepare bare areas forseeding. Avaiiabie for front
or rear mounting.
HiGH PERFORMANCE
REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor,
IVIULCHING CLOSE-OUT PLATE KiT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades. For models not equipped as 3-ir!! Convertible
mowers.
See "MOWER" in the Repair Parts section of this
manual.

kits (those that do are indicated) and are designed for easy

SNOW BLADE forsnow removal onfy. 14-inch high, 48-inch wide
bladeciears 42-inch path when angled left or right, Raises, lowers
with side lever. Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight,)
SNOWTHROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement. Discharge chute adiusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12wolt source.
Includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers.
SPREADER/SEEDERS
make seeding, fertilizing, and weed killing easy, Broadcast spreaders are also useful for granular de o
icers and sand.
SWEEPERS let you collect grass clippings and Ieaves.
TILLER has 5 hp engine and 364nch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
liftand depth control system and does NOT require a sleeve hitch.
Fits any lawn, yard or garden tractor. Simply hook up to the tractor
drawbar and go!
Optional
accessories
convert unit for
dethatching, aerating, hilling...without tools.
TIRE CHAINS are heavy duty; closeiy spaced extra-large cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories
incJude:
tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top.
VACS for powerful collection of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach
places. VAC/CH;PPER includes a chipper-stiredder.
WEnGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 Ib. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.

RAMP TOPS AND FEET let you load and untoad tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber.
ROLLER for smoother lawn surface.
36-inch wide, 18-inch
diameterwater4ight drum holds upto3901bs, of weight. Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum.

5

TS OF

OONTE
Parts

Bag contents

shown

ARDWARE PACK

fuI_ size
(1) Hex Bolt
3/8-16 x 1

©

Seat
Steering
Whee!

(1) Large Flat Washer

(1) Lockwasher

3/8
Steering
Boot
Mulcher
Plate

(1) Locknut 5/16-18

(1) Hex Bolt 5/16-18 x 1-1/4

(2) Screws #10 x 5/8
(2) Lock

(2) Washers

Manual

(2) Weld Nuts #10
Washers#tl_

_

Video
Cassette

Parts Bag

Parts bag contents

not shown

full size

3/16 x 3/4 x 16 Gauge
(2)
Washers
3/8
x 7/8
x !4 Gauge
(1) Hex Bolt
I/2-13 x 1

(2) Shoulder
Bolts
Wheels

(1) Shoulder Bolt
5/16-18

____
Steering Wheel
Adapter

(t) Washer
17/32 x t -3/16
x 12 Gauge

Wheel
Insert
Steering

@
(1) Lock Washer

(2) Gauge
(2)lock
CenterNuts

t/2

]
(2) Hex Bolts I/4_20 x 3/4
(2) Hex Nuts
t/4_20

Steenng
Extension
Shaft

(2} Keys
(2) Washers
9/32 x 5/8 x 16 Gauge

Slope Sheet
2_Lock

Washers

1/4

6

ASSEMBLY
Your new tractor has been assembIed at the factory with exception of those pa_s left unassembted for shipping purposes.
To ensure safe and proper operation of your tractor all part,s and hardware you assemble must be tightened securely. Us_:
the correct tools as necessary to insure proper tightness.

TOOLS

REQUIRED

FOR ASSEMBLY
...... ,

A socket wrench set witl make assembly easier. Standard
wrench sizes are listed.
(I)

3/4" Soc_t

(t) Philtips Screwdriver
Tire pressure gauge

(1) 9/16" wrench

Utility knife

When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).

TO REMOVE TRACTOR
°
=
•

:,,:,,....

FROM CARTON

CARTON
ADAPTER

BEFORE ROLLING TRACTOR OFF SKID
STEERING

WHEEL

•
°

CONNECT

,

_

(See Figs. 2 and 3)

Do not short battery termi-

Positive terminal must be connected
first to prevent sparking from accidental grounding.

•
o
=

Remove banding holding discharge guard up against
tractor.

..

:

object to contact both terminals at the
nais by allowing a wrench or any other
same time. Before connecting battery,
remove metal bracelets,
wristwatch
bands, rings, etc.

TO ROLL TRACTOR
OFF SKID (See Operation section for location and function
of controls)

o

,-

BATTERY
CAUTION:

-

o
•

; 4

------_._2
_
t

SHAFT

HOW TO SET UP YOUR TRACTOR

Remove protective materials from tractor hood and
gritl.
IMPORTANT: CHECK FOR AND REMQVEANY STAPLES
IN SKIDTHAT MAY PUNCTURE TIRES WHERE TRACTOR
fS TO ROLL OFF SKID.

°

_

EXTENSION

FIG. 1

Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.
Assemble Iarge flat washer, 3/8 lock washer, 3/8 hex
bott and tighten securely.
Snap steering wheel insert into center of steering
wheel.

Press tift lever plunger and raise attachment rift lever to
its highest position.
ReIease parking brake by depressing clutch/brake
pedal.
Place gearshift lever in neutral (N) position.
Roll tractor backwards off skid.

,_

STEERING
SHAFT

o

"

_

LOWER

(See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT
,
Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/16 hex bolt and locknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT, LBS TORQUE.
"
Place tabs of steering boot over tab slots in dash and
push down to secure,
INSTALL STEERING WHEEL
•
Position front wheels of the tractor so they are pointing
straight forward.
,
Slide steering wheel adapter onto steering shaft extension.
o

BOOT
STEERING

WHEEL

Remove all accessible loose parts and parts cartons
from carton (See page 6).
Cut, from top to bottom, atong lines on all four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.

ATTACH

INSERT

3/8.ExBOLT

w/drive rachel

(2) 7/16" wrenches
(2) I/2" wrenches

UNPACK

.,...._,-----

,,

o

Remove cardboard packing from seat pan and lift seat
pan to raised position.
Open battery box door.
Remove terminal protective caps and discard.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
First connect RED battery cable to positive (+) terminal
with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely.
Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely.

ASSEMBLY
Close battery box door.
Open battery box door for:
•
Inspection for secure connections
ware).
Inspection for corrosion.
,
Testing battery.
•
Jumping (if required).
.
Periodic charging.
DISCARD
TERMINAL
PROTECTIVE
CAPS

HEX
NUT

SEAT

(to tighten hardSEAT PAN

SHOULDER
BOLT

L

LOCK
WASHER
LARGE FLAT WASHER

FLAT
WASHER

I

ADJUSTMENT
BOLT

LOCK WASHER

FIG. 4
HEX
BOLT
POSITIVE
(RED) CABLE

/
NEGATIVE
(BLACK) CABLE

FIG.2

CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting pedormance.
•

Reduce tire pressure to PSf shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.

CHECK DECK

For best cutting results, mower housing should be properIy
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.

SEAT
PAN

CHECK
BELTS

BATTERY
BOX DOOR

FOR

PROPER

POSITION

OF

ALL

See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.

CHECK BRAKE
FIG, 3

iNSTALL

LEVELNESS

SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolt,
o
Remove cardboard packing on seat pan.
•

PEace seat on seat pan and assemble shoulder bolt.

o

Assembte adjustment bolt, lock washer and flat washer
loosely. Do not tighten.

•
,,
o

Tighten shoulder bolt securely.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.

o

Get off seat without moving its adjusted position.

,

Raise seat and tighten adjustment bolt securely.

SYSTEM

After you learn how to operate your tractor, check to see
that the brake is properly adjusted, See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
" ......

ASSEMBLY
GAUGE WHEEL
MOUNTING
OKET

"_"

3t84 6
LOCKNUT
SHOULDER

BOLT

3/8 _'WASHER
GAUGE WHEEL

FroG.5A

aNSTALL MULCHER

LATCH
HOOKS

PLATE (See Figs° 5B and

5¢)
o

FIG. 50

InstaIl two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.

TO CONVERT
DISCHARGING

NOTE: Pre-assembte weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
o

Tighten hardware securely.

o

Raise and hold deflector shield in upright position.

,,
o

Ptace front of mutcher ptate over front of mower deck
opening and s_ide into place, as shown,
Hook front latch into hole on front of mower deck.

o

Hook rear latch into hote on back of mower deck,

OR

Simply remove mulcher plate and store in a safe place,
Your mower is now ready for discharging or installation of
optional grass catcher accessory,
NOTE: It is not necessary to change blades, The mulcher
blades are designed for discharging and bagging alsoo

#'CHECKMST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTtON FROM
THIS QUALITY PRODUCT.

guard from mower. Raise and hold
CAUTION:
not remove
discharge
guard when Doattaching
mulcher
plate
and altow it to test on plate whiJe in
operation.

WELD NUT
FROM THE TOP ,.

TO BAGGING

PLEASE REVIEW THE FOLLOWING

HOOK POINTS
DOWN

CHECKLIST:

,/

All assembly instructions have been completed.

7

No remaining loose parts in carton,

¢'

Battery is properly prepared and charged,
t hour at 6 amps).

¢"

Seat is adjusted comfortably and tightened securely,

,/

All tires are properly inflated, (For shipping purposes,
the tires were overinfiated at the factory).

_/

Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).

d"

Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.

SCREW

(Minimum

7"

Check wiring, See that all connections are still secure
and wires are properly clamped,
WHILE LEARNING HO W TO USE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
FTEMS:

HOOK

_/

Engine oil is at proper level,

v'

Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their Iocation and
function. Operate them before you start the engine.

7
FIGo 5B
/

9

Be sure brake system is in safe operating condition,

,,,r

....

PERATION
These symbols may appear on your tractor or' in literature supplied with the product. Learn and understand their meaning.

BATTERY

CAUTION OR
WARNING

REVERSE

FORWARD

FAST

SLOW

ENGINE ON

ENGINE OFF

OIL PRESSURE

CLUTCH

LIGHTS ON

LIGHTS OFF

MOWER HEIGHT

DIFFERENTIAL
LOCK

PARKING BRAKE
LOCKED

UNLOCKED

X
FUEL

CHOKE

REVERSE

MOWER LIFT

H

L

HIGH

LOW

NEUTRAL

ATTACHMENT
CLUTCH ENGAGED

PARKING BRAKE

ATTACHMENT
CLUTCH DISENGAGED

HYDROSTATIC
DANGER, KEEP HANDS AND FEET AWAY

IGNITION

FREE WHEEL

(Hydro Models only)

10

OPERATION
KNOW YOUR TRACTOR
READ TH_S OWNER'S

MANUAL

AND SAFETY

RULES

BEFORE

OPERATUNG

YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
this manual for future reference.
ATTACH_ENT
CLUTCH LEVER
AMMETER

_GN_TtON
SW_TCH

Save

LIGHT SWtTCH
POSFFaON

_
-"

""
_

,"

LIFT LEVER
PLUNGER

THROTTLE/CHOKE
CONTROL
ATTACHMENT
LiFT LEVER

O
CLUTCH/BRAKE
PEDAL

.

HEIGHT
ADJUSTMENT
INDICATOR

_ ....
"

PARKING
BRAKE
MOTION
CONTROL
LEVER

FREEWHEEL
CONTROL

APPROXo
SPEED
3 MPH
2MPH
1MPH

\

FIG. 6
Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.

tVfOT_ON CONTROL
direction of tractor.

LEVER:

Selects the speed and

controlling engine speed.

ATTACHMENT UFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to your tractor.
L!FT LEVER PLUNGER: Used to re!ease attachment !ift
lever when changing its position.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine.

_GN_T_ONSWITCH:
engine.

PARKING BRAKE:
brake position.

HEIGHT ADJUSTMENT
mower cutting height.

LgGHT SWITCH:

Turns the headlights on and off.

Locks clutch/brake

pedal into the

FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off°

A_ETER:

(-).

Used for starting and stopping the
_ND_CATOR: Used to adjust the

Indicates batter,/charging

(+) or discharging

PERATION
[_ s_E_

_

The operation of any tractor can resuJt in foreign objects thrown into the eyes, which can
resuttinsevereeyed_mage,
ABwayswearsafetyglassesoreyeshieZdswhileoperatingyour
tractor or performing any adjustments or repairs. We recommend
over the spectacles or standard safety g_asseso

NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.

HOW TO USE YOUR TRACTOR
TO SET PARKING

BRAKE

(See Fig. 7)

You r tractor is equipped With an operator presence sensing
switch, When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
o

Depress clutch/brake
and hold,

o

Place parking brake lever in "ENGAGED" position and
release pressu re from clutch/brake pedal, Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure,
CHOKE
CONTROL

a wide v;,sion safety mask

r_A_
_, _

A,ways stop tr_
pleteJy, as described above, before _eavo

I _

2_he_P_
rat°r's pos,tion;
grass catcher, etc.

pedal into full "BRAKE" position

TO USE THROTTLE

CONTROL

1

to empty

(See Fig, 7}

Always operate engine at full throttle.

ATTACHMENT
CLUTCH LEVER
"ENGAGED"
POS1T!ON
iGNITION
SWITCH

o

Operating engine at less than full throttle reduces the
battery charging rate.

o

Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD

AND BACKWARD

(See Fig. 7)
The direction and speed of movement is controlled by the
motion control lever.
MOTION CONTROL

o

Start tractor with motion control lever in neutral (N)
position.

o

Release parking brake and clutch/brake pedal.
Slowly move motion control lever to desired position.

"DISENGAGED"
POS_TION

TO ADJUST
Fig. 7)

CLUTCH/BRAKE
PEDAL
"DR_VE" POSITION

o

HEUGHT (See

lift lever determines

the

Grasp lift lever.
Press plunger with thumb and move lever to desired
position.

(See Fig. 7)

MOWER BLADESo Move attachment clutch lever to "DISENGAGED"
sition.

The cutting height range is approximately !-1/2 to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and
may van./depending upon soil conditions, height of grass
and types of grass being mowed.

po-

GROUND DRIVE o

CUTTING

The position of the attachment
cutting height,

FiG. 7

STOPPING

MOWER

Depress clutch/brake pedal into full "BRAKE" position.

o Move motion control lever to neutral (N) position,
I_PORTANT:
THE MOTION CONTROL L,EVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
ULU I L,rliBR_K= r=u__o u=rn=ooL;,-,.

•

The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.

ENGINE -

o

For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.

•

Move throttte controJ to slow (,_)

position.

NOTE: Failure to move throttle control to slow (_)
position and allowing engine to idle before stopping may
cause engine to "backfire".
o

Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.

o

Never use choke to stop engine.

12

OPERATION
TO OPERATE

MOWER

(See Fig. 8)

TO TRANSPORT

Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
•
Select desired height of cut.
o Start mower blades by engaging attachment clutch
control.
o TO STOP MOWER BLADES - disengage attachment
ctutch control.

(See Figs. 6 and 9)

When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel controI is located at the rear drawbar
of tractor.
o
Raise attachment lift to highest position with attachment lift control.
o
Pull freewheel control knob out and hold in position by
inserting retainer spring into forward hole of control
rod.
o

Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).

without either the entire grass catcher,
CAUTmON:
on
mowers Do
so not
equipped,
operate or
the the.
mower
discharge guard in place.

FIG. 9

BEFORE
CHECK

•

TO OPERATE

ON HILLS

with slopes greater than 15 ° and do not
---_UT'ON:
Do not dr,re up or down h,Hs
drive across any s!opeo

,,

]

•

Choose the slowest speed before starting up or down
hills.
•
Avoid stopping or changing speed on hi!Is.
o If slowing is necessary, move throttle control lever to
slower position.
o If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
o Move motion controt tever to neutra! (N) position.
_MPORTANT:
THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
o To restart movement, slowly release parking brake and
clutch/brake pedal,
•
Slowly move motion control lever to slowest setting.
o
Make all turns slowly.

'13

STARTING

ENGINE

THE ENGINE

OIL LEVEL

(See Fig. 15)

The engine in your tractor has been shipped, from the
factory, already fitled with summer weight oil
Check engine oil with tractor on level ground.
Unthread and remove oiI fill cap/dipstick; wipe oil off.
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove
and read oil leve!. If necessary, add oil until "FULL"
mark on dipstick is reached. Do not overfill.
For cold weather operation you shouid change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
To change engine oil, see the Customer Responsibilities section in this manual.

OPEF AT ON

....

ADD GASOLINE

COLD WEATHER STARTING ( 50 ° F and below}

o

,

Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gaso ine wii! ncrease carbon and lead oxide deposits
and reduce valve life}. Do not mix oil with gasoline.
Purchase fuel in quantities that can be use.Qwithin 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMP_L:.RATURES
BELOW 32°F(0°0), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING. ............

HYDROSTATIC
•

WARNING:
Experience indicates that atcoho} biended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system shoutd be emptied before stor-.
age of 30 days or tonger. Drain the gas tank, staff the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuet next season. See Storage instructions for additional information.
Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.

!_iller neck, Do not ovm'fill. Wipe off any
CAUTION: Fill to bottom of ge
spitled oimor fUelo Do not stot% _pill or

TO START

o

!

_e

o
•

Move attachment clutch to "DISENGAGED"

,

Move throttle control to choke (JXJ) position.

position.

,

Place tractor safely on level surface with engine off and
parking brake set,

Sittff_g in the tractor seat, start engine. After the engine
!s running, move throttle controt to slow (_)
position.
With motion control lever in neutral (N) position, slowly
disengage ciutchibrake pedal.
o

STARTING (50 ° F and _bove)

When engine sta_s, move the th rott!e cent_o! to the fast
(@_) position.
o

engine is runo

Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).

insertkey into ignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do
not run stad.er continuously for more than fifteen seconds per minute, if the engine does not start after
severa_ attempts, move throttle contrei to fast (,t_)
position, wait a few minutes and try aguish. H:engine st!!!
does not start, move the throttle contr_._lback to the
choke (t\I) position and retry.

WARM WEATHER

Before driving the unit in cold weather, the transmission should be warmed up as follows:
o Be sure the tractor is on level ground.
• Place the motion controJ lever in neutral.
Release the parking brake and let the clutch/brake
slowly return to operating position.
Allow one minute for transmission to warm up.
This can be done during the engine warm up
period.
The attachments can also be used during the engine
warm-up period a_er the trans mission has been warmed
up,

To ensure proper operation and performance, it is recom mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission wMch may have deveP
oped during shipping of your tractor.
!_i1PORTANT: SHOULD YOUR TRANSMISSION REQUtRE
REMOVAL FOR SERVICE OR REPLACEMENT,
iT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.

Note: Before starting, read the warm and cold starting
procedures below.
•

WARM UP

PURGE TRANSMISSION

ENGINE! (See Fig. 7)

Sit on seat in operating position, depress clutchfbrake
pedat and set parking brake.
Place motion control lever in neutral (N) position.

TRANSMISSION

NOTE: if at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.

When starting the engine for the first time or if the engine
has mn out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
,
Be sure freewheel control is in the transmission engaged position.
o

When engine starts, allow engine to run with the throttle
control in the choke (N) position until the engine runs
rough!y, then move throttle control to fast (@) position.
This may require an engine warm-up period from
several seconds to several minutes, depending on the
temperature,

Move motion control lever to full forward position and
hold for five (5} seconds. Move lever to futI reverse
position and held for five (5) seconds, Repeat this
procedure three (3) times.

NOTE: During this procedure there wilt be no movement of
drive wheeis. The air is being removed from hydraulic drive
system.

The attachments and ground drive can now be used, if
the engine does not accept the toad, res1:a_tthe engine
and aiiow it to warm up for one minute using the cl_oke
as described above.

t4

o

Move motion control lever to neutral (N} position, Shutoff engine and set parking brake°

o

Engage transmi!._sion by placing freewheel cont_o! in
driving position (See TO TRANSr ORT in this _ection
of manual),

OPERAT O
MULOHtNG

Sitting in the tractor seat, start engine. Afterthe engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly
disengage ciutchibrake pedal.
Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position. Repeat
this procedure with the moti0n C0ntrol lever three (3)
times.
o

o

Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.

o

For best results, adjust the mower cutting height so that
the mower cuts off only the top oneothir:d of the grass
blades (See Fig. IOB). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.

MOWMNGTIPS
Tire chains cannot be used when the mower housing is
attached to tractor.

o

Mower should be properly leveied for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
The left hand side of mower should be used for trim°
ruing.

o
,

Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
tractor. This wilt result in a more even distribution of
clippings and more uniform cutting.

o

When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 10 )o

o

If grass is extremely tall, it should be mowed twice to
reduce toad and possible fire hazard from dried clip °
pings. Make first cut relatively high; the second to the
desired height.

•

Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.

o

Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.

o

When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.

T_PS

The special mulching blade will recut the grass clippings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.

Your tractor is now purged and now ready for normal
operation.

o

MOWING

IMPORTANT,"
FOR BEST
PERFORMANCE,
KEEP
MOWER
HOUSING
FREE OF BUILT-UP
GRASS AND
TRASH.
CLEAN AFTER EACH USE.

MAX 1/3

FKG. 10B
Certain types of grass and grass conditions may require that an area be mulched a second time to
completely hide the clippings. When doing a second
cut, mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow
no rth to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.

FIG. 10A

15

CUSTOMER
MAINTENANCE

SCHEDUL

FiLL iN DATES
AS YOU COMPLETE
REGULAR
SERVICE

Cheek]ire
T

ESPONStB L TtES

/,.,_O_"
._.O_¢
f_J/"
_/_'/_

Pressure

_

Check for Loose Fasteners

I

!_

__

Adjust Blade Belt(s)Tension
Adjust Motion Drive Bett(s) Tension

"" C,eo
n0,oe
o,
Change

Engine Oil

N

Clean Air Screen

G

Inspect MuffleriSparkArrester
Replace

IS# #'

E "
....

Oil Filter (If equipped)

N C_ea-----_E,_gi_e
Cooli_,g
Fins

_"----_

E

i_

Replace

Spark P_ug

Replace

Air Filter Paper Cartridge

Replace

Fuel Filter

.

i

j

t - Change more often when operating under a hear, Ioador in high ambienttemperatures.
2 - Servicemore often when operating in dirty or dusty conditions,
3 - If equipped with oil filter, change oit every 50 hours.
4 - Replaceblades more often when mowing in sandy soil,

GENERAL

RECOMMENDATIONS

5 - If equippedwith adjustable system.
6 - Not requiredif equipped with maintenance-freebattery.
7 - Tightenfront axle pivot bolt to 35 ft.qbs, maximum.
Do not overtighten.

LUBRICAT_ON

The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence.
To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodicaliy to
properly maintain your tractor°

(_ SPINDLE

ZERK _

(_) FRC
BEARING

ZERK

CHART
_

o

BEARING

ZERK

ENGINE (_)

Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.

EACH

ZERK (_

GD

All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.

BEFORE

SPINDLE

G
CLUTCH
PiVOT(S)

USE

Check engine oil level.
Check brake operation.

(_ SAE 30 OR IOW30 MOTOR OIL

Check tire pressure,
Check for loose fasteners,

(_) GENERAL

PURPOSE GREASE

(_ REFER TO CUSTOMER

RESPONSB_UT_ES

"ENGRNE"

SECTION

_t:_PORTANT:
DO NOT OIL OR GREASE
THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRiCATiNG
BEARINGS.
IF YOU
FEEL THEY MUST BE LUBRICATED,
USE ONLY A DRY, POWDERED GRAPHITE
TYPE LUBRICANT
SPARINGLY,

i6

TRACTOR

o

Always observe safety rules when performing any mainte _
nance.

BRAKE

OPERATION

tf tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adju_tments section of this manual),

TRES
o

Maintain proper air pressure in a!i tires (See "PROD°
UCT SPECIFICATIONS" on page 3 of this manual).
o Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
o Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent fla[ tires due to
stow leaks, tire sealant may be purchased from your tocal
par[s dealer. Tire sealant also prevents tire dry rot and
corrosion.

BLADE

CENTER

HOLE

/

/

BLADE

5/8" BOLT
OR P_N

CARE

For best results mower blades must be kept sharp.
place bent or damaged blades,

BLADE

The blade can be sharpened with a file or on a grinding
wheel. Do not atternpI to sharpen while on the mower.
o To check blade balance, you will need a 5/8" diameter
steeI bolt, pin, ora cone balancer. (When using a cone
batancer, follow the instructions supplied with bah
anoer).
Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin paraltei with the ground.
tf blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the cen[er hole may appear to be centered, but are not.

Re-

RE_,_OVAL (See Fig. !2)

•

Raise mower to highest position to allow access to
blades.
o Remove hex bolt, lock washer and flat washer secu ring
blade.
Install new or resharpened blade with trailing edge up
towards deck as shown.
•
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
o Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.
NOTE: We do not recommend sharpening blade - but if you
do, be sure the blade is balanced.

_j

BLADE

MANDREL

\,

ASSEMBLY

TRAIUNG

EDGE

FLAT WASHER _,,
LOCK

FIG. 13

BATTERY
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
o
Keep battery and terminals clean.
o
Keep batlery bolts tight.
o
Keep small vent holes open (See "CONNECT BAT _
TERY" in the Assembly section of this manual).
Recharge at 6-t0 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
Open baltery box door.
o Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
Wash battery with solution of four tablespoons of
baking sodato one gallon of water. Be careful notto get
the soda solution into the cells.
o Rinse the battery with plain water and dry.
o Clean terminals and battery cable ends with wire brush
untii bright.
o Coat terminals with grease or petroleum jelly,
o Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).

VoBELTS
(GRADE 8)* _-_._.,_
HEX BOLT
*A GRADE 8 HEAT TREATED BOLT CAN BE
_DENT_FtED BY S_X LINES ON THE BOLT HEAD,

F_Go12

TO SHARPEN

BLADE

(See Fig° 13}

Care should be taken to keep the blade balanced. An
unbalanced btade will cause excessive vibration and eventual damage to mower and engine°
!7

Check V-belts for deterioration and wear af[er 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE

COOUNG

The fan and cooling fins of transmission
clean to assure proper cooling:

should be kept

Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot°

OUSTO
o

RESPONSm

LJT ES

Inspect cooling fan to be sure fan blades are intact and
clean.

COVER KNOB
WING NUT

Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins.

TRANSAXLE

PUMP

FOAM
PRE-CLEANER

FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxte. Should the
transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGtNE
LUBRICATUON
PAPER CARTRIDGE

Only use high quality detergent oil rated with API service
classification SF, SG, or SH. Select the oil's SAE viscosity
grade according to your expected operating temperature.

OIL FILL
CAP/DIPSTICK
AIR
SCREEN

SAE VISCOSITY GRADES

°F

-20 °

,-o--

_C

-30 _'

0_

30 _

,

:

-20 _

-t0 _

TEMPERATURE

32"

40 _

0"

RANGE ANTICIPATED

60 °

80 _

t0"

BEFORE

AIR CLEANER
BASE

20 _

100 _
30 °

40 =

NEXT OIL CHANGE

F}G. t4
Change the oil after the first two hours of operation and
every 50 hours thereafter or at least once a year if the
tra;ctor is not used for 50 hours in one year_
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.

FiG. 15

A_R FILTER

TO CHANGE ENGINE OIL (See Fig. I5)

(See Fig. 15)

Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera tion or every season. Service paper cartridge every 100
hours of operation or ever/season, whichever occurs firsL

Determine temperature range expected before oi! change.
All oil must meet API service classification SF, SG, or SH.
Be sure tractor is on level surface.
o

Oil will drain more freely when warm.
Catch oil in a suitable container.

Service air cleaner more often under dusty conditions.
-_ Remove knob and cover.

o

Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.

Remove wing nut and air cleaner from base.
TO SERVICE PRE-CLEANER

o

Remove drain plug.

o

Slide foam pre-cleaner off cartridge,

•

After oil has drained completely, replace oil drain plug
and tighten securely,

•

Wash it in liquid detergent and water.

o

Squeeze it dry in a clean cloth. Allow it to dry.

Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
on page 3 of this
manual

o

Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
TO SERVlCE CARTRIDGE

Use gauge on oil fill captdipstick for checking level.
insert dipstick into the tube and rest the oil fill cap on the
tube, Do not thread the cap onto the tube when taking
reading. Keep oit at "FULL" Jine on dipstick, Tighten
cap onto the tube securely when finished,

o

Repiace a dirty, beni, or damaged cartridge.

NOTE: Do not wash the paper cartridge or use pressurized
air, as this will damage the cartridge.
Reinstall the pre-cleaner (cleaned and oiled) over the
paper cartridge.
o

18

Reassemble air cleaner, wing nut, cover and tighten
knob securely.

CUSTOMER
CLEAN

AIR SCREEN

ESPONSm ILmTIES
MUFFLER

(See Fig, t5}

Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage,

Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.

CLEAN

AIR INTAKEiCOOMNG

SPARK

PLUGS

Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" 0n page 3 of this manual.

AREAS

To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.

IN°LINE

FUEL FILTER

(See Fig. !7)

Every !00 hours of operation {more often under extremely
dusty, dirty conditions), remove the bIower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessah/. Make sure the cooling shrouds are
reinstalled.

The fuel filter should be replaced once each season, If fuet
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
o

NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds re-.
moved will cause engine damage due to overheating.

With engine cool, remove filter and plug fuel line
sections.

o

Place new fuel filter in position in fue! line with arrow
pointing towards carburetor.

o

Be sure there are no fueI line leaks and clamps are
properly positioned.

o

Immediately wipe up any spilled gasoline.

ENGINE

OiL RLTER

(See Fig, t6)

Replace the engine oil filter every season or every other oil
change if the tractor is used mere than 100 hours in one
year.
o

CLAMP

Drain oil from engine crankcase (See "TO CHANGE
ENGINE OIL" in this section of this manual, through
step remove drain plug).

o

Remove oil filter and wipe off filter adapter.

•

Apply a thin coating of new engine oi! to the rubber
gasket on replacement oil filter.
FILTER ....

Install replacement oil filter on filter adapter. Turn oil
filter clockwise until rubber gasket contacts the filter
adapter, then tighten filter an additional !/2 turn.

FIG. 17

Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section of this manual)+ For approximate capacity see "PRODUCT SPECIFICATIONS" on
page 3 of this manual.
o

_°"-_"

CLEANING

Start the engine and check for oil leaks. Correct any
leaks before placing engine into full operation.

•

Clean engine, battery, seat, finish, etc, of all foreign
matter.

o

Keep finished surfaces and wheels free of all gasoline,
oil, etc.

o

Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.

F_Go16

t9

SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFOF1MNNG ANY SERVICE OR ADJUSTMENTS:
,
Depress clutch/brake pedal fully and set parking brake.
*
Place motion contro! _ever in neutral (N} position.
,
Pmaceattachment ¢_utch in "DISENGAGED"
position,
= Turn ignition key"OFF"
aT_dremove key.
,
Make sure the blades and al_ moving parts have compJetely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
..........

TRACTOR
TO REMOVE MOWER (See Fig, 18}
LEVER

Mowe rwill be easier to remove from the right side of tractor.
CLUTCH

o
o

PIace attachment clutch in "DISENGAGED" position.
Move a_tachment lift Iever forward to lower mower to its
lowest position.

•

Roll belt off engine pultey.

RO[

SUSPENSION

Disconnect ctutch rod from clutch lever by removing
retainer spring.
,

Disconnect anti-sway bar from chassis bracket by
removing retainer spring.

o

Disconnect suspension arms from rear deck brackets
by removing retainer springs.

•

Disconnect front links from deck by removing retainer
springs.

,,

Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT:
fF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H. AND L.H, SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR.

TO NNSTALL MOWER
o

RETAINER
SPRING

RETAINER
SPRINGS
(BOTH SIDES)

(See Fig. 18)

Raise attachment lift lever to its highest position.

FIG. 18

Slide mower under tractor with discharge guard to right
side of tractor.
o

Lower lift lever to its lowest position.
Install mower in reverse order of removal instructions.

2O

SERVICE A
TO LEVEL MOWER

D

E

HOUSING

FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)
WMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE_ IF
THE FOLLOWING FRONT-TO.BACK ADJUSTMENT }S
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE,

Adjust the mower while tractor is parked on level ground or
driveway,
Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
If tires are over or underinflated, you will not properly adjust
your mower.
SIDE-.TO-SIDE ADJUSTMENT

To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately t/8" to
I/2" lower than the rear when the mower is in its highest
position.
Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom
edge of mower housing as shown.
Before making any necessary adjustments, check that
both front links are equal in length. Both links should be
approximately 10-3/8".
o tf links are not equal in length, adjust one link to same
length as other link.
To lower front of mower loosen nut "E" on both front
links an equal number of turns.
When distance "D" is 1/8" to 1/2" lower at front than
rear, tighten nuts "F" against trunnion on both front
links.
To raise front of mower, loosen nut"F" from trunnion on
both front links. Tighten nut "E" on both front links an
equal number of turns.
o When distance "D" is 1/8" to I/2" lower at front than
rear, tighten nut "F" against trunnion on both front links.
Recheck side-to-side adjustment.

(See Figs. t9 and 20)

Raise mower to its highest position.
o

At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance "A" on
both sides of mower should be the same or within t/4"
of each other.

o

If adjustment is necessary, make adjustment on one
side of mower only.

o

To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment
nut on that side.

NOTE: Each full turn of adjustment nut will change mower
height about 1/8".
°
Recheck measurements after adjusting.
BOTTOM EDGE
OF MOWER TO
GROUND

BOTTOM EDGE
OF MOWER TO
GROUND

MANDREL

FIG. 19

SUSPENSION
ARM

FmGo21
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

LIFT LiNK
ADJUSTMENT

NUT

F_G. 20
NUT "E"
NUT "F"

FRONT UNKS

21

TRUNNION

FIGo 22

SERVICE
TO

REPLACE

MOWER

BLADE

A
DRIVE

ADJUSTMENTS
o

BELT

Measure distance between brake operating arm and
nut "A" on brake rod.

(See Fig. 23)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake,

if distance is other than 1-3/4", loosen jam nut and turn
nut "A" until distance becomes 1-3/4". Retighten jam
nut against nut "A".

BELT REMOVAL •
Remove mower from tractor (See "TO REMOVE
MOWER" in this section of this manual).
o Work belt off both mandrel pulleys and idler pulleys.
o Pull belt away from mower.
BELT INSTALLATION •
Instatf new belt in reverse order of removal.
,
Make su re belt is in all pulley grooves and inside all belt
guides.
Install mower in reverse order of removal instructions,
MANDREL
PULLEY

Depress clutch/brake pedal and engage parking brake.

Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest authorized service center/department.
TO REPLACE

r'_OTION

DRIVE

BELT

(See Fig. 25}
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest,

IDLER
PULLEYS

Remove mower (See "TO REMOVE MOWER" in this
section of this manual.)
o

Remove upper belt keeper,

o

Remove belt from stationary idler and clutching idler.

,

Pull belt slack toward rear of tractor, Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
Pull belt toward front of tractor and remove downward
from around engine pulley.

,,
MANDREL
PULLEY

Install new belt by reversing above procedure.
tr,itPORTANT: MAKE SURE UPPER BELT KEEPER IS
POSITIONED PROPERLY BETWEEN LOCATOR TABS.
FtG. 23
PULLEY

TO ADJUST

BRAKE

(See Fig. 24)

)CATOR
TABS

CLUTCHBNG
IDLER

Your tractor is equipped with an adjustable brake system
which is mounted on the side of the transaxle.

UPPER BELT
KEEPER

If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.

TRANSMISSION

INPUT

F_G, ,25

DO NOT TOUCHTH_S NUT,_FFURTHER
BRAKE ADJUSTMENTIS
NECESSARY
CONTACT YOUR NEAREST AUTHOR1ZE_
SERWCE CENTERIDEPARTMENT

FSGo24

22

SERVICE A
TO ADJUST

MOTION

CONTROL

AOJUSTM
TO ADJUST

LEVER

(See Fig. 26)

WHEEL

ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)
when wheets are positioned straightforward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual.

The motion control lever has been preset at the factory and
adjustment should not be necessary,
If for any reason the motion control lever wilt not hold its
position whi_e at a selected speed, it may be adjusted at the
friction pack located on the right side of transmission.
o
Park tractor on level surface. Stop tractor by turning
ignition key to "OFF" position, and engage parking
brake.
•
Adjust motion control lever by tightening adjustment
locknut one half (t/2) turn.
NOTE: tf for any reason the effort to move the motion
control lever becomes too excessive, reverse the above
adjustment procedure by loosening locknut 1/4 to 1/2 turn.
Road test tractor after adjustment and repeat procedure if
necessary.

TRANSMBSS_ON

STEERING

FRONT WHEEL

TOE,4NiCAMBER

The front wheel toeqn and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service centeddepartmento

'TO REMOVE WHEEL
(See Fig. 27}
o

Block up axle securely.

®

Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose).

REMOVAUREPLACEMENT

Should your transmission require removaI for service or
replacement, it should be purged after reinstailation and
before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual.

FOR REPAIRS

• @

Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
Replace washers and snap retaining ring securely in
axle groove.

•

Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

WASHERS

RETAINING
RING
ADJUSTMENT
LOCKNUT

FIG. 26
I
SQUARE

AXLE COVER

(REAR

FIG, 27

23

KEY
WHEEL

ONLY)

S

E AND ADJUSTMENTS

TO START ENGINE W_TH A WEAK: BATTERY
See Fig, 29)

TO REPLACE

ate explosive gases, Keep sparks, fJarne
and
smoking Lead-acid
rn_teriais batteries
away from
batCAUTION:
generteries,
Always wear eye protection
when a_'ound batteries.

•

Pull bulb holder out of the hole in the backside of the
grill.

o

Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.

mNTERLOCKS

o

o

Check wiring, See electrical wiring diagram in the
Repair Parts section of this manual.

TO REPLACE

FUSE

Replace with 30 amp automotiveqype plug-in fuse.
fuse holder is located behind the dash,

TO REMOVE HOOD AND GRILL
(See Fig. 30)
o

Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fue! tank and batteQz.
BLACK cable first from chassis and then from the fully
charged battery.
RED cable fast from both batteries.

ASSEMBLY

Raise hood.

o

Stand in front of tracto r. G rasp hood at sides, tilt toward
engine and Iift off of tractor.

,,

To replace, reverse above procedures.

\\

POSITIVE TERIMfRNAL

NEGATIVE

\

TERMINAL

HOOD

HEAOLIGHT
WIRE
CONNECTOR

F_G. 30

CHARGED
BATTERY

POSIT_VE TERMINAL

The

Unsnap headlight wire connector.

TO REMOVE CABLES, REVERSE ORDER o

AND RELAYS

Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.

TO ATTACH JUMPER CABLES
o Connect each end of the RED cable to tile POSITIVE
(+) terminal of each batteQz, taking care not to short
against chassis.
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.
•

BULB

Raise hood.

o

If your battery is too weak to start the engine, it should be
recharged,
if "jumper cables" are used for emergency
starting, follow this procedure:
H_PORT'ANT:
YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE
GROUNDED
SYSTEM.
THE OTHER
VEHICLE
MUST ALSO
BE A 12 VOLT
NEGATIVE
GROUNDED
SYSTEM:
DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.

HEADLIGHT

•

NEGAT_VETERM_NAL

F_G,,29

24

E AND ADJUSTMENTS
ENGINE

ACCELERATION
o

TO ADJUST
THROTTLE
(See Fig.31)

CONTROL

CABLE

The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:

If holes are not aligned, loosen cable clamp screw and
align the holes by inserting a pencil or a !/4" drill bit
through both holes.

o

Pull throttle cable up to remove slack and tighten cable
ciamp screw. Remove alignment pencil or drill bit.

TO ADJUST

CARBURETOR

-

High speed stop is factory
damage may result.

adjusted.

CLAMP

_-

SPEED CONTROL
BRACKET

in general, turning the adjusting needles in (clockwise)
decreases the supply of fuel to the engine giving a leaner
fuel/air mixture. Turningthe adjusting needlesout (counterclockwise) increases the supply of fuel to the engine giving
a richer fuel/air mixture.

11

THROTTLE
LEVER

IMPORTANT:
DAMAGE TO THE NEEDLES AND THE
SEATS tN CARBURETOR MAY RESULT IF NEEDLE IS
TURNED IN TOO TIGHT.

FIG. 31

NOTE: The carburetor on this engine is tow emission. It is
equipped with an idle fuel adjusting needle with a timiter
cap, which allows some adjustment within the limits allowed
by the cap. Do not attempt to remove the limiter cap. The
limitercap cannot be removed without breaking the adjusting
needle.

•

Start engine and allow to warm for five minutes. Make
adjustmentswith engine running and shift/motion control
lever in neutral (N) position.

o

Idle speed setting - With throttle control lever in slow
(_)position,
engine should id!e at I750 RPM. If
engine idles too slow or fast, turn idle speed adjusting
screw in or out until correct idle is attained.

o

Idle fuel needle setting ° With throttle control lever in
slow (_) position, turn idle fuel adjustment needle in
(clockwise) until engine begins to die and then turn out
(counterclockwise) until engine runs rough, Turn needle
to a point midway between those two positions.

o

Recheck idle speed.

-

SCREW

(See Fig. 32)

Be sure you have a clean air filter and the throttle
control cable is adjusted properly (see above).

Do not adjust

\
CABLE

The carburetor has been preset at the factory and adjustment should not be necessary, However, minor adjustment may be required to compensate for differences in fuel,
temperature, altitude or load. If the carburetor does need
adjustment, proceed as follows:

•

(,_)
fuel
Reuntil

IMPORTANT:
NEVER TAMPER
WITH THE ENGINE
GOVERNOR,
WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDtNG
THE ENGINE ABOVE
THE
FACTORY
HIGH
SPEED
SETTING
CAN
BE
DANGEROUS.
IF YOU THINKTHE
ENGiNE-GOVERNED
HIGH SPEED NEEDS ADJUSTING,
CONTACT
YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT,
WHICH HAS PROPER EQUIPMENT
AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS.

With engine not running, move throttle control Lever
from slow (_)
to choke (Xt) position° Slowly move
lever from choke (IXI) to fast (_) position.
Check to see if hole in throttle lever and hole in speed
control bracket are aligned.
o

TEST

Move throttle control lever from slow (_)
to fast
position.
If engine hesitates
or dies, turn idle
adjusting needle out (counterclockwise)
t/8 turn.
peat test and continue to adjust, if necessary,
engine accelerates
smoothly.

IDLE SPEED
ADJUSTING

SC.EW

NEEDLE
ADJUSTING

m

]

FtGo 32

Readjust if necessary.

25

..__..,

J-4

STORAGE
ENGINE

Immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or
mo re.

FUEL SYSTEM
_MPORTANT:
IT IS IMPORTANT
TO PREVENT
GUM
DEPOSITS
FROM
FORMING
IN ESSENTIAL
FUEL
SYSTEM PARTS SUCH AS CARBURETOR,
FUEL FILTER,
FUEL HOSE, OR TANK DURING
STORAGE,
ALSO,
EXPERIENCE
INDICATES
THAT ALCOHOL
BLENDED
FUELS (CALLED
GASOHOL
OR USING ETHANOL OR
METHANOL) CAN ATTRACT
MOISTURE WHICH LEADS
TO SEPARATION
AND FORMATION
OF ACIDS DURING
STORAGE.
ACIDIC GAS CAN DAMAGE
THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.

TRACTOR
Remove mower from tractor for winter storage, When
mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
,
Clean entire tractor (See"CLEAN ING" in the Customer
Responsibilities section of this manual).
o

Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).

o

Lubricate as shown in the Customer Responsibilities
section of this manual.

o

Be sure that all nuts, bolts and screws are securely
fastened, inspect moving parts for damage, breakage
and wear. Replace if necessary.

o

Touch up all rusted or chipped paint surfaces; sand
lightly before painting.

o

o
o

o

Start the engine and let it run until the fuel lines and
carburetor are empty.

o

Never use engine or carburetor cleaner products in the
fuef tank or permanent damage may occur.
Use fresh fuei next season.

NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage, Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to ailow the stabilizer to reach the carburetor, Do
not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE

OiL

Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual).

Fully charge the battery for storage.

•

Drain the fuel tank.

o

BATTERY
,

o

CYLINDERS

After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manuai).

o

Remove spark plug(s).

o

Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignition key to "START" positio n for a few seconds
to distribute oil.
Replace with new spark plug(s).

After cleaning, leave cabtes disconnected and place
cables where they cannot come in contact wibh battery
terminals.

OTHER

Be sure battery drain tube is securely attached,

Do not store gasoline from one season to another.
o

If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.

Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.

Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
wii! cause your tractor to rust.
_MPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM,

26

TROUBLES

Wiit not start

Hard to start

will not turn over

Engine cricks but will not
start

1,

Out of fuel,
Engine not "CHOKED"
Engine flooded,
Badspark iSlug,
Dirtyair fitter,
Dirty fuel filter,
Water in fuel.

8,
9.

Loose or damaged wiring,
Carburetor out of adjustment,

t.
2.
3.
4.
5,
6,
7.

properly.

8.
9,
10.

Engine valves out of adjustment.

Fill fuel tank.
See "TO START ENGINE" in Operation section.
Wait several minutes before attempting to start,
Repiace spark plug.
Clean!replace air filter.
Repiace fuel fitter_
..........
Drain fuel tank and carburetor, refill tank with fresh
gasotine and replace fuel filter,
Check alf wiring,
See "To Adjust Carburetor" in Service Adiustments
section,
Contact an authorized service center/department,

1.
2,
3.
4.
5,
6,
7.

Dirty air filter.
Bad spark plug.
Weak or dead battery,
Dirty fuel filter.
Stale ordirty fuel.
Loose or damaged wiring.
Carburetor out of adjustment.

t,
2,
3,
4.
5,
6.
7.

CJeanireplace air filter.
Repface spark plug,
Recharge or replace battery,
Replace fuel filter.
Drain fuet tank and refill with fresh gasoline.
CheckaiI wiring_
See "To Adjust Carburetor" in Service Adjustments
section,

8,

Engine valves out of adjustment,

8.

Contact an authorized

1.
2,
3,
4.
5.
6.
7.
8,
9,

Clutch/brake pedal not depressed,
Attachment clutchis engaged.
Weak or dead battery.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence switch(es).

t,
2.
3,
4.
5,
6.
7.
8.
9.

Depress clutch/brake pedai.
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals,
Check all wiring.
ChecWrepiace ignition switch.
Check/replace solenoid or starter.
Contact,_n authorized service center/department,

t.
2,
3.
4.

Weak or dead battery,
Corroded battery terminals.
Loose or damaged wiring,
Faultysotenoid or starter.

1.
2.
3,
4,

Recharge or replace battery.
Clean battery terminals,
Checkatl wiring,
Check/replace solenoid or starter,

1.
2.
3,
4.
5.
6,
7.
8,
9,

Cutting too much grass/too fast,
Throttle in "CHOKE" position.
Build-up of grass, leaves and trash under mower,
Dirty air filter.
Low oil level/dirty oil,
Faulty spark plug,
Dirty fuel filter,
StaIe ordirty fuel.
Waterin fuet.

1.
2,
3.
4.
5,
6.
7.
8.
9,

Set in "Higher Cut" position/reduce speed.
Adjust throttle control.
C_ean underside of mower housing,
Clean/replace air filter,
Checkoit level!change oil,
Ciean and regap or change spark plug.
Replace fuel filter.
Drain fuel tank and refil} with fresh gasoline,
Drain fuel tank and carburetor, refill tank with fresh

service center/department.

..

Loss of power

Excessive

CORRECTION

2,
3.
4.
5.
6.
7,

10,

.........

NG POM TS

CAUSE

PROBLEm]

Engine

O0

vibration

10,
1t.
12,
13.
14.

Spark plug wire loose.
Dirty engine air screen/fins,
Dirty/clogged muffler,
Loose or damaged wiring,
Carburetor out of adjustment,

t0.
tl.
12,
I3.
t4.

gasoline and replace fuel filter,
Connect and tighten spark plug wire,
Clean engine air screen/fins,
Clean/replace muffler.
Checkaf_ wiring,
See "To Adjust Carburetor" in Service Adjustments
section.

15,

Engine valves out of adjustment,

t5,

Contact an authorized

service center/department.

1.
2,

Worn, bent or loose blade.
Bent blade mandrel.

1.
2,

Replace btade, Tighten blade bolt.
Replace blade mandrel,

3.

Loosefdamaged

3.

Tighten loose part(s),

parL(s),

27

Replace damaged

parts.

TROU

LES

PROBLEM

CAUSE

Engine continues to run
when operator leaves seat
with attachment clutch

1,

Faulty operator-safety

1,
2.

OOTING POINTS
CORRECTION

presence controt system,

I,

Check wiring, switches and connections.
If not
corrected, contact an authorized service center/
department.

Worn, bent or loose blade,
Mower deck not levet.

1.
2.

Replace blade. Tighten blade bolt,
Levet mower deck,

3_
4.

Bu_,ldup of grass, leaves, and trash unde_ mower.
Bent blade mandrel.

5.

Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

3.
4.
5,

Clean underside of mower housing.
Replace blade mandrel.
Clean around mandrels to open vent holes.

!,

Obstruction

2.
3,
4,

Worn/damaged mower drive belt,
Frozen idler pulley,
Frozen btade mandrel.

I.
2,
3,
4.

Remove
Replace
Replace
Replace

t,
2,
3,
4,

Engine speed too slow,
Travel speed too fast,
Wet grass,
Mower deck not level.

1.
2.
3.
4.

Place throttle control in "FAST" position.
Shift to slower speed.
Allow grass to dry before mowing,
Level mower deck.

engaged

Poorcut-uneven

Mower blades will not
rotate

Poor grass discharge

5.
6,
7.
8,
9,
10.
11.

Headlight(s) not working
(if so equipped)

Battery

will not charge

Loss of drive

Engine "backfires"
when turning engine
"OFF"

in clutch mechanism,

Low/uneven tire air pressure,
Wom, bent or loose blade.
Buitdup of grass, teaves and trash under mower.
Mower drive belt worn.
Blades improperly installed,
Improper blades used.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels,

5.
6.
7.
8.
9.
10.
11,

obstruction.
mower drive belt.
idler puIley.
blade mandrel.

Check tires for proper air pressure,
Replace/sharpen blade, Tighten blade boll
Cfean underside of mower housing.
Replace mower drive belt.
Reinstall blades sharp edge down.
Replace with blades listed in this manual,
Clean around mandrels to open vent holes,

1,

Switch is "OFF".

t.

Turn switch "ON".

2.
3.
4.
5.

Bulb(s) burned out.
Faultylight switch.
Loose or damaged wiring.
Blown fuse,

2.
3.
4,
5.

Replace bulb
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