Craftsman 917259920 User Manual LAWN TRACTOR Manuals And Guides L0203152

CRAFTSMAN Lawn, Tractor Manual L0203152 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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917.259920
Western

Auto

Operation and Service Instructions
Wizard Lawn Tractor
Stock Number
93-9149-1

Model Number
AYP9149C79

Thank you for purchasing an American-built

Factory Number
AYP9149C79

product.

WESTERN

AUTO TRACTOR LIMITED WARRANTY
AYP9149C79

Western Auto Supply Company warrants to the original retail purchaser that this product is free from defects in material or
workmanship and agrees to repair this product free of charge within these time periods from the date of purchase:
•
•

2 years, if the product is used for personal, family, or household use;
90 days, if the product is used for any other purpose such as commercial or rental use.

Excluded from this warranty are normal wear, maintenance, or mechanical adjustments which are not due to defects in
materialorworkmanship,
c_nsu_ty_ur_wner'smanua_f_rhe_pt_maintainy_urpr_duct_rmakeme_hanica_adjustments_
Products
which have been altered, misused, abused, or repaired by other than a Western Auto-authodzed or manufacturer-authorized
service
facility are also excluded.
Adder or tractor battery which proves defective within 90 days will be replaced without charge. After 90 days but within 1
year from the date of purchase, Western Auto will replace the battery for a charge of 1/12 of the current retail price of the battery
for each full month between the date of purchase and the date of return.
Engines or transaxles are warranted by the engine or transaxle manufacturer which gives its own 2 year warranty and
provides service through its authorized service facilities. See the engine or transaxle warranty for details. Repair may be {_rranged
through participating Western Auto stores.
For repair service return this product with proof of purchase date to a participating Western Auto store. This warranty gives
you specific legal rights and you may have other rights that vary from state to state. If difficulty is encountered in having this warranty
honored, contact:
Western Auto Supply Company
Consumer Affairs Section of the General Service Department
2107 Grand Avenue, Kansas City, Miesoud 64108
Telephone: 816 346-4411

CONGRATULATIONS
on your purchase of a new Tractor, It has been designed, engineered and manufactured
to give you the best possible dependability and performance.

MODEL
NUMBER

AYP9149C79

SERIAL
NUMBER

Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

PRODUCT

DATE OFPURCHASE
THE MODEL AND SERIAL NUMBERS
PLATE UNDER THE SEAT.

WILL BE FOUND

ON

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF
PURCHASEANDKEEPINASAFEPLACEFOR
FUTURE REFERENCE.

SPECIFICATIONS

Optional

Western

Accessory

Auto

Model

Stock No.

No.

HORSEPOWER:

14.5

Grass Catcher

95-1031-4

C42

GASOLINE CAPACITY
AND TYPE:

2 GALLONS
UNLEADED REGULAR

48" Snow Blade

95-2549-4F

LBD48

OIL TYPE (API-SF/SG):

See "ENGINE" in Customer
Responsibilities Section

42" Snow Thrower

95-2626-0F

LSB42

OIL CAPACITY:

3.0 PINTS

SPARK PLUG:
GAP: .030")

CHAMPION RJ19LM

VALVE CLEARANCE:

INTAKE:
EXHAUST:

GROUND SPEED (MPH}:

Forward:
Reverse

TIRE PREsSuRE:

FRONT:
REAR:

CHARGING

3 AMPS BATTERY
5 AMPS HEADLIGHTS

SYSTEM:

CUSTOMER

.005" - .007"
.009" - .011"

14 PSI
12 PSI

AMP/HR:
MIN. CCA:
CASE SIZE:

BLADE BOLT TORQUE:

30-35 FT. LBS.

RESPONSIBILITIES

•

Read and observe the safety rules.

•

Follow a regular schedule
using your tractor.

•

Follow the thstructions under the "Customer Responsibilities" and "Storage" sections of this owner's manual.

in maintaining,

caring

for and

WARNING: This tractor is equipped with an internal combustion
engine and should not be used on or near any unimproved forestcovered, brush-covered orgrass-coveredland unless the engine's
exhaust system is equipped with a spark.arrester meeting applicab e Ioca or sta e laws (if any). If a spark _rrester s used it
should be maintained in effective working order by the operator.

0-5.7
0-2.7

BATTERY:

A

In the state of California the above is required by law (Section
4442 el the California Public Resources Code). Other states may
have similar laws. Federal laws apply on lederal lands.

25
190
U1R

2

SAFETY
Practices RULES
for Ride-On

Safe Operation

Mowers

A

IMPORTANT:
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING
HANDS AND FEET AND THROWING
OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS
COULD RESULT iN SERIOUS INJURY OR DEATH.
I.

•

•
•

•

GENERAL OPERATION
Read, understand, and follow all instructions in the manual
and on the machine before starting,
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of obiects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area isclear ofother people before mowing. Stop
machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.

III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children.
Children are often attracted to the
• machine and the mowing activity.
Never assume
that
children will remain where you last saw them.
Keep children out of the mowing area and under the watchful
care of another responsible adult.
•
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for smail
children.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners,
trees, or other objects that may obscure vision.

Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffis when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck.

IV.

SERVICE

•

Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.

•

II.

SLOPE OPERATION
•

Slopes are a major factor related to loss-of-control
and
tipover accidents, which can result in severe injury ordeath.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.

•

DO:
•

•
•

•
Mow up and down slopes, nat across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terra}n could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Follow the manufacturer's
recommendations
for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.

•

•

Keep nuts and bolts, especially blade attachment bolls, tight
and keep equipment in good condition.
Never tamper with safety devices.
Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris build-up.
Clean o{1or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and
detedoration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended pads, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as
required.

&
&

DO NOT:
Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass• Reduced traction could cause
sliding•
Do not try to stabilize the machine by putting your foot on the
ground.
Do not use grass catcher on steep slopes.

shrubs,

Look for this symbol to point out important safety precautions.
It means
CAUTION!!! BECOMEALERT!!!
YOUR
SAFETY IS INVOLVED.
CAUTION:

Always disconnect

spark plug

spark plug Jn order to preVent accidental
starting when setting up, transporting,
wire
and place
w!re where
it cannot contact
adjusting
or making
repairs.

A, WARNING

3

The engine exhaust from this product
contains chemicals known to the State of California to cause cancer, birth defects, or other
reproductive
harm.

I"

TABLE OF CONTENTS
SAFETY RULES ............................................................
3
PRODUCT SPECIFICATIONS ...................................... 2
CUSTOMER RESPONSIBILITIES ..................... 2, 14-18
WARRANTY ..................................................................
2
ASSEMBLY ................................................................
6-8
OPERATION .............................................................
9-13
MAINTENANCE SCHEDULE ...................................... 14

SERVICE AND ADJUSTMENTS ............................ 19-24
STORAGE ...................................................................
25
TROUBLESHOOTING ............................................
26-27
REPAIR PARTS - TRACTOR ................................. 30-47
REPAIR PARTS - ENGINE .................................... 48-53
PARTS ORDERING/SERVICE ................ BACK COVER

INDEX
A

E

Adjustments:
Brake ............................................
21
Carburetor .................................... 24
Mower
Front-To-Back .................... :.... 20
Side-To-Side ........................... 20
Throttle Control Cable .................. 23
Air Filter, Engine ..................................
17
Air Screen, Engine .............................. !7
Assembly ............................................
6-8

Electrical:
Interlseks and Relays ................... 23
Schematic .................................... 29
Widng Diagram ............................ 30
Engine:
Air Filter ........................................
17
Air Screen .................................... 17
Cooling Fins ................................. 17
Oil Change ................................... 16
Oil Level .......................................
12
Oil Type ................................... 12,16
Preparation .................................. 12
Repair Parts ............................ 48-53
Starting .........................................
13
Storage ........................................
25

B
Battery:
Charging ........................................
7
Cleaning .......................................
16
installation ......................................
8
Levels ........................................
7,16
Preparation .................................... 7
Starting with Weak Battery ........... 22
Storage ........................................
25
Terminals .....................................
16
Belt:
Motion Drive
RemovaVReplacement ............ 21
Mower Belt(s)
Removal/Replacement
............ 21
Blade:
Sharpening ...................................
15
Replacement ................................ 15
Brake Adjustment ................................ 21

C
Carburetor Adjustment ........................ 24
Controls, Tractor ................................. 10
Customer Responsibilities .............. 14-18
Engine:
Air Filter ....................................
17
Air Screen ................................ 17
Cooling Fins ............................. 17
Engine Oil ........................... 12,16
Fuel Filter .................................
18
Spark Plug(s) ........................... 18
Tractor:
Battery ......................................
16
Blade ........................................
15
Lubrication Chart ...................... 14
Maintenance Schedule ............ 14
Tire Care .......................... 7,15,22
Transaxle .................................
16
Cutting Height, Mower ......................... 11

F
Filter:
Air Filter ........................................
Fuel ..............................................
Fuel:
Type .............................................
Storage ........................................
Fuse ....................................................

O

17
18
12
25
23

H
Hood Removal/installation .................. 23

L
Leveling Mower Deck ..........................
Lubrication:
Chart ............................................
Engine ..........................................

20
14
16

M
Maintenance Schedule ....................... 14
Mower:
Adjustment, Front-to-Back ........... 20
Adjustment, Side-to-Side ............. 20
Blade Replacement ...................... 15
Blade Sharpening ........................ 15
Cutting Height .............................. t 1
Installation .................................... 19
Operation ..................................... 12
Removal ;......................................
19
Mowing Tips ........................................
13
Muffler .................................................
18
Spark Arrester ........................... 2,40

Oil:
Cold Weather Conditions ........ 12,16
Engine ......................... :._.............. 16
Storage ........................................
26
Operation .........................................
9-13
Operating Mower .................................
12
Options:
Accessories ....................................
2
Spark An'ester ........................... 2,40

P
Parking Brake .................................
10-11
Parts Bag ..............................................
5
Parts, Replacement/Repair ............ 30-47
Product Specifications ........................... 2

R
Repair Parts ...................................

30-47

S
Safety Rules ..........................................
3
Seat .......................................................
7
Service and Adjustments ............... 19-24
Carburetor ....................................
24
Fuse .............................................
23
Hood Removal/Installation ........... 23
Motion Drive Belt
Removal/Replacement
............ 21
Mower Belt(s)
Removal/Replacement
............ 21
Mower Adjustment
Front-to-Back .......................... 20
Side-to-Side ............................ 20
Mower Removal/Installation ......... 19
Tire Care .............................. 7,15,22
Slope Guide Sheet ..............................
55
Spark Plug(s) ......................................
18
Specifications ........................................
2
Starting the Engine ........................ 12-13
Steering Wheel .................................
6,22
Stopping the Tractor ............................ ! 1
Storage ................................................
25

-

m

Throttle Control Cable Adjustment ...... 23
Tires ............................................
7,15,22
Troubleshooting Char_ .................... 26-27
Transaxle .......................................
46-47

W

4

Warranty ................................................
Wiring Diagram ...................................
Wiring Schematic ................................

2
30
29

CONTENTS
Parts Bag contents

OF HARDWARE

shown full size

PACK

Parts packed separately

in carton

Seat

©
(1) Large Flat Washer

Steering
Boot

Wheel
(1) Lockwasher

3/8

Q
(1) Hex Bolt 5/16-18 x 1-1/4

(1) Shoulder Bolt
_1

5/16-18

(1) Locknut 5/16-18
Manual

(1) Hex Bolt
1/2-13 x 1

Parts Bag

Parts bag contents

not shown full size

(2) Shoulder Bolts

©

I
_(x2

(1) LockWasher
(1) Washer

_

5W€_

.Steering
IIExtension
IIShaft

1/2

17/32 x 1-3/16 x 12 Gauge

17/32
Gauge

//_
I// (_///
_,{_ -/7/(2)

U

_

i

(2) Washers

(2) Centerlock
Nuts
x 7/8 x 14
Gauge
<3_

Gauge

Wheels

(2) Keys

i

Steering Wheel
Adapter
(2) Hex Bolts 1/4-20 x 3/4

(2) Lock Washers
(2) Washers

Steering
Wheel
Insert

(2) Hex Nuts !/4-20

114

9/32 x 5/8 x 16 Gauge

Slope Sheet

5

3/8

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED

FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) 3/4" Socket w/drive rachet

Utility knife

(2) 7/16" wrenches

Tire pressure gauge

(2) 1/2" wrench
(1) 9/16" wrench
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON
UNPACK

CARTON

SHAFT

•

Remove all accessible loose parts and parts cartons
from carton (See page 5).

•

Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.

•

Check for any additional
remove.

ADAPTER

5/16 HEX BOLT

loose parts or cartons and

BEFORE ROLLING TRACTOR OFF SKID
A'I-rACH

STEERING

WHEEL

(See

Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT
•

Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/16 hex bolt and Iocknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE.

FIG. 1

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of con-

Place tabs of steering boot over tab slots in dash and
push down to secure.

trois)

INSTALL STEERING WHEEL
•
•

Position front wheels of the tractor so they are pointing
straight forward.
Slide staedng wheel adapter onto steering shaft extension.

Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.

protective

materials

from

tractor hood

•

Release parking brake by depressing clutch/brake
pedal.

Remove banding holding discharge guard up against
tractor.

Snap steering wheel insert into center of steering
wheel.
Remove
grill.

Press liftlever plunger and raise attachment lift lever to
its highest position,

Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT" in
the Operation section of this manual).
Roll tractor backwards off skid.

Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.

•

•

and

IMPORTANT:
CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.

6

ASSEMBLY
HOW TO SET UP YOUR TRACTOR
CONNECT

BATTERY

(See Figs. 2 and 3)
SEAT
PAN

CAUTION: Do not short battery terminals by allowing a wrench or any other .
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental grounding.
•

Remove cardboard packing from seat pan and lift seat
;an to raised position.

•

Open battery box door.

•

Remove terminal protective caps and discard.

•

If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.

BOX DOOR

RG. 3

First connect RED battery cable to pesitive (+) terminal
with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely.
•

•

INSTALL

SEAT

(See Fig. 4)

Adjust seat before tightening adjustment bolt.

Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely.

•

Place seat on seat pan and assemble shoulder bolt.

Close battery box door.

•

Assemble adjustment bolt, lock washer and flat washer
loosely. Do not tighten.

•

Tighten shoulder bolt securely.

•

Lower seat into operating position and sit on seat.

•

Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.

Remove cardboard packing on seat pan.

Open battery box door for:
•

inspection
ware).

•

inspection for corrosion.

•

Testing battery.

•

Jumping (if required).

•

Get off seat without moving its adjusted position.

•

Periodic charging.

•

Raise seat and tighten adjustment bolt securely.

POSITIVE
(RED) CABLE

for secure connections

(to tighten hard-

DISCARD
TERMINAL
PROTECTIVE
CAPS

HEX
NUT

SEAT
SEAT PAN
LOCK
WASHER

SHOULDER

BOLT

FLAT
WASHER

"LARGE FLAT
WASHER
BeLT
ADJUSTMENT
BOLT

NEGATIVE
(BLACK) CABLE

LOCK WASHER

FIG. 4

FIG. 2

7

ASSEMBLY
,/'CHECKLIST

CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
•

Reduce tire pressure to PSI shown in =PRODUCT
SPECIFICATIONS" on page 2 of this manual.

CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.

CHECK
BELTS

FOR

PROPER

POSITION

OF

ALL

See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the Pelts are muted
correctly.

CHECK

BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SA TISFA CTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/

All assembly instructions have been completed.

,_

No remaining loose parts in carton.

•"

Battery is properly prepared and charged.
1 hour at 6 amps).

4"

Seat is adjusted comfortably and tightened" securely.

,/

Alltires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).

,/

Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
propedy inflated for leveling).

#"

Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.

,/

Check wiring. See that all connections are still secure
and wires are propedy clamped.

BRAKE SYSTEM

After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.

ASSEMBLE
GAUGE
DECK (See Fig. 5)

WHEELS

TO

MOWER

The gauge wheels are designed to keep the mower deck in
proper position when operating mower. Be sure they are
properly adjusted to ensure optimum mower performance.
•

Assemble gauge wheels with tractor on a flat level
surface.

•

Adjust mower to desired cutting height (See "TO ADJUST MOWER CUFFING HEIGHT" in the Operation
section of this manual).

•

With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16
Iocknut and tighten securely.

•

Repeat for opposite side installing gauge wheel in
same adjustment hole.

GAUGE
WHEEL
BRACKET
3/8-16
LOCKNUT

\\

318 WASHER

17132 WASHER
'3_.t_ _SHOULDER
_'_
BOLT

FIG. 5

(Minimum

,/

Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PA Y
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,7

Engine oil is at proper level.

,/

Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.

_/
,/

Be sure brake system is in safe operating condition.

,/

It is important to purge the transmission before operating your tractor for the first time. Follow proper starting
and transmission purging instructions(See "TO START
ENGINE" and "PURGE TRANSMISSION" in Operation section of this manual).

OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY

CAUTION OR
WARNING

REVERSE

FORWARD

FAST

SLOW

ENGINE ON

ENGINE OFF

OIL PRESSURE

CLUTCH

LIGHTS ON

LIGHTS OFF

0 @
FUEL

CHOKE

MOWER HEIGHT

DIFFERENTIAL
LOCK

PARKING BRAKE
LOCKED

UNLOCKED

&= R N H L

!
MOWER LIFT

REVERSE

NEUTRAL

ATTACHMENT
CLUTCH ENGAGED

HIGH

LOW

PARKING BRAKE

ATTACHMENT
CLUTCH DISENGAGED

HYDROSTATIC
DANGER, KEEP HANDS AND FEET AWAY

IGNITION

FREE WHEEL

(Hydro Models only)

9

OPERATION
KNOWYOURTRACTOR
READ THIS OWNER'S

MANUAL

AND SAFETY

RULES BEFORE

OPERATING

YOUR

TRACTOR

Compare the illustrationswith your tractor tofamiliarize yourself with the locations of vadous controls and adjustments.
this manual for future reference.
IGNITION
SWITCH
THROTTL_CHOKE
CONTROL

BRAKE
CLUTCH/
PEDAL

ATrACHMENT
CLUTCH LEVER

,"

_

Save

UGHT SWITCH

ER
PLUNGER

,"

• AI-rACHMENT
LIFT LEVER

FREEWHEEL
CONTROL

MORON
CONTROL
LEVER

FIG. 6
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.

MOTION CONTROL
direction of tractor.

Used for starting and

CLUTCH/BRAKE PEDAL: Used fordeclutching and braking the tractor and starting the engine.
PARKING BRAKE:
brake position.

Locks clutch/brake

Selects the speed and

ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted to
your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.

LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE
CONTROL:
controlling engine speed.

LEVER:

IGNITION SWITCH:
engine.

pedal into the

Used.for" starti,ng and stopping the

FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off.

10

OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while
operating your tractor or performing any adjustments or repairs. We recommend a wide
vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

NOTE: Under certain conditions when tractor is standing
idle wtth the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.

TO SET PARKING
BRAKE
(See Fig. 7)
Your tractor isequipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the pa_ing
brake will shut off the engine.
•
Depress clutch/brake pedal into full "BRAKE" position
and hold.
•

I

Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal. Pedalshould
remain in =BRAKE" position. Make sure parking brake
will hold tractor secure.
THROI-rLE/CHOKE

AI-rACHMENT
"ENGAGED"

"_._

CONTROL

_

\

"BRAKE"_

\_)/

"DRIVE"

Posrr,oN

The direction and speed of movement is controlled by the
motion control lever.

•

Release parking brake and clutch/brake pedal.

•

Slowly move motion control lever to desired position.
HEIGHT

(See
the

Grasp lift lever.

The cutting height range is approximately 1-1/2 to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and
may vary depending upon soil conditions, height of grass
and types of grass being mowed.

position.

Move motion control lever to neutral (N) position.
IMPORTANT:
THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE
PEDAL IS DEPRESSED.

•

ENGINE-

The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
dunng hot months. For healthier and better looking
lawns, mow often and after moderate growth.
For best cutting performance,.grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.

Move throttle control to slow (,,a_) position.

NOTE: Failure to move throttle control to slow (,,g_)
position and allowing engine to idle before stopping may
cause engine to "backfire".
•

CUTTING

Press plunger with thumb and move lever to desired
position.

GROUND DRIVE-

•

MOWER

The position of the attachment lift lever determines
cutting height.

Move attachment clutch lever to "DISENGAGED" position.
pedal into full "BRAKE"

(See

Start tractor with motion control lever in neutral (N)
position.

•

clutch/brake

BACKWARD

•

STOPPING (See Fig. 7)
MOWER BLADES-

Depress

AND

Fig. 7)

FIG. 7

•

FORWARD

TO ADJUST

MOTION
CONTROL
LEVER

POSITION

(See Fig, 7)

TO MOVE
Fig. 7)

/
CLUTCF_RAKEPEDAL

I

POSITION

_"DISENGAGED"
POSITION

_-

CONTROL

]

Always operate engine at full throttle.
•
Operating engine at less than full throttle reduces the
battery charging rate.
•
Full throttle offers the best bagging and mower performance.

PO,_TION
DISENGAGED"

\\ ", \\\!A /

"
'_\',
", '.

TO USE THROTTLE

CLUTCH LEVER

/

!

CAUTION: Always stop tractbr completely, as described above, before leav°
ing the operator's position; to empty
grass catcher, etc.

TO OPERATE

MOWER

(See Fig. 8)

Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.

Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine.

Select desired height of cut.

11

•

Start mower blades by engaging attachment
control.

clutch

OPERATION
•

TO STOP MOWER BLADES - disengage attachment
clutch control.

NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).

without
either
grass
CAUTION:
Dothe
notentire
operate
thecatcher,
mower
on mowers so equipped, or the discharge guard in place.
LIFT LEVER
"HIGH" POSITION

CLUTCH LEVER
"DISENGAGED"
POSITION

RG. 9

LOW"
POSITION

BEFORE STARTING THE ENGINE
"ENGAGED
POSITION

CHECK

ENGINE

OIL

LEVEL

(See Fig. 13)

The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.

FIG. 8

Check engine oil with tractor on level ground.

TO OPERATE

I

_

ON HILLS

•

Remove oil fill cap/dipsf_ckand wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
=FULL" mark on dipstick is reached. Do not overfill.

!

•

Choose the slowest speed before starting up or down
hills.

For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).

•

To change engine oil, see the Customer Responsibilities section in this manual.

with slopes greater than 15 ° and do not
CAUTION:
drive
acrossDonotdriveupordownhills
any slope,

•

Avoid stopping or changing speed on hills.

•

If slowing is necessary, move throttle control lever to
slower position.

•

If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parldng
brake.

•

Move motion control

lever to neutral

ADD GASOLINE
•

Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.

(N) position.

IMPORTANT:
THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE
PEDAL IS DEPRESSED.

•

To restart movement, slowly release parking brake and
clutch/brake pedal.

WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See'Storage .Instructions for additional information.
Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.

Slowly move motion control lever to slowest setting.
•

Make all turns slowly.

TO TRANSPORT

(See Figs. 6 and 9)

When pushing or towing your tractor, he sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
•

Raise attachment lift to highest position with attachment lift control.

•

Pull freewheel control knob out and hold in position by
inserting retainer spring into forward hole of control
rod.

I&

Do not push or tow tractor at more than two (2) MPH.
•

To reengage transmission, reverse above procedure.

12

!

CAUTION: Fill to bottom of gas tank
filler neck. Do not overfin. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

|

I

OPERATION
TO START ENGINE

(See Fig. 7)

PURGE TRANSMISSION

When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine,
•
Be sure freewheel control is in the transmission engaged position.
•

Sit on seat in operating position, depress Clutch/brake
pedal and set paridng brake.

•

Place motion control lever in neutral (N) position.

•

Move attachment clutch to "DISENGAGED"

•

Move throttle control to choke (N)

I &

position.

position.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT,
IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.

Insertkeyinto ignition and turn key clockwise to "START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after
several attempts, move throttle control to fast (,_)
position, wait a few minutes and try again. If engine still
does not start, move the throttle control back to the
choke (N) position and retry.
WARM WEATHER STARTING (50 ° F and above)
•
When engine starts, move thethrottle controltothe fast
(,_) position.
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.

•

Place tractor Safely on level surface with engine off and
parking brake set.

•

Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).

•

Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow (,al,) position.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.

•

Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.

When engine starts, allow engine to run with thethrottle
control in the choke (\1) position until the engine runs
roughly, then move thrott e control to fast (,_) position.
This may require an engine warm-up period from
several seconds to several minutes, depending on the
temperature.

HYDROSTATIC
•

•

NOTE: During this procedure there will be no movement of
drive wheels. The air is being removed from hyd raulic drive
system.

COLD WEATHER STARTING ( 50 ° F and below)
•

TRANSMISSION

I

To ensure proper operation and performance, it is recommended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel:
oped during shipping of your tractor.

Note: Before starting, read the warm and cold starting
procedures below.

•

freewheel lever while the engine is runCAUTION: Neverengageordisengage
ning.

Move motion control tever to neutral (N) position. Shutoff engine and set parking brake.
Engage transmission by placing freewheel control in
driving position (See "TO TRANSPORT" in this section
of manual).

WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as follows:
• Be sure the tractor is on level ground.
•
Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake
slowly return to operating position.
• Allow one minute for transmission to warm up.
This can be done during the engine warm up
period.
The attachments can also be used during the engine
warm-up period afterthe transmission has been warmed
up.

NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.

13

•

Sifting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.

•

Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.

•

Your tractor is now purged and now ready for normal
operation.

i

OPERATION
MOWING TIPS
•
•

•
•

•

•

•

Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material, Regulate ground speed by select1rig a low enough gear to give the mower cutting
performance as well as the quali_ of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.

Tire chains cannot be used when the mower housing
is attached to tractor.
Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more un_orrn cutting.
When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns ur_til
finished (See Fig. 9).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dded clippings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.

f

1

J

FIG. 10

14

CUSTOMER

RESPONSIBILITIES

MAINTENANCE
SCHEDULE
AS YOU COMPL P I t:

._ __"0.7"_,_/<_-'_J/_,'_/
._'_
t.u'/
_ .-" _._ / t.-_ /
II

_

CheckBrakeOperation
CheckTire Pressure

_

T

Check for Loose Fasteners

Ik/

H

Sharpen/ReplaceMowerBlades

DATES

II

1_7

I_

I##A

Lubrication
Chart
T

CheckBatteryLevellRecharge
CleanBatteryandTerminals

R

Check Transaxle

l#/
....

Cooling

Adjust Blade Belt(s) Tension

If

AdjustMotion DdveBelt(s) Tension

Ik/Fs

Check Engine Oil Level

V °

li_t_,3

If

_V2

ReplaceAirFilter PaperCartridge

1_2

Fuel Filter

if
If

Change more often when operating under a heavy load or in high ambient lemperatures.
See/ice mote often when operating in dirty or dusty COnditions
If equipped with oil filter, change oil even/50 hours.
Replace b-ladesmore often when mowing in sandy soil.

GENERAL

1##_1.2

CleanEngine CoolingFins
ReplaceSpark Plug
Replace

12 3 4 -

V p

CleanAir Screen
inspectMuffler/SparkArraster
Replace Oil Filter (It equipped)

N

5

if

ChangeEngineOil
CleanAir Filter
E

V _
if

5 - If e_Jipped with adjustable system,
6 - Not required if equipped with maintenance-free batten/.
7 - T_ghten front axle pivot holt to 35 fL-Ibs, maximum.
Do not overtighlan.

LUBRICATION

RECOMMENDATIONS

CHART

®

(_ SPINDLE ZERI

The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence.
To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.

®
BEARING

"FRONT WHEEL ®
BEARING ZERK

ZERK

Some adjustments will need to be made periodically to
properly maintain your tractor.
ENGINE (_)

All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE

EACH

(_)
CLUTCH
PIVOT(S)

USE

Check engine oil level.
(_ SAE 30 OR 10W30 MOTOR OIL

Check brake operation.

(_ GENERAL PURPOSE

Check tire pressure.
Check for loose fasteners.

GREASE

(_ REFER TO CUSTOMER

RESPONSIBILITIES

"ENGINE"

SECTION

IMPORTANT:
DO NOT OiL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING
BEARINGS.
IF YOU
FEEL THEY MUST BE LUBRICATED,
USE ONLY A DRY, POWDERED GRAPHITE
TYPE LUBRICANT
SPARINGLY.

15

CUSTOMER

RESPONSIBILITIES

TRACTOR

TO SHARPEN

Always observe safety rules when performing any maintenance.

Care should be taken to keep the blade balanced. An
unbalanced blade willcause excessive vibration and eventual damage to mower and engine,

BRAKE

-.

OPERATION

If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with balancer).

TIRES

•

Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual).
Keep tires free of gasoline, oil,or insect control chemicals which can harm rubber.
•

Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground,
tf blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.

Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
BLADE

CENTER HOLE

CARE

REMOVAL

(See

BLADE

5/8" BOLT
OR PiN

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE

BLADE (See Fig. 11 )

Fig. 10)

Raise mower to highest position to allow access to
i

blades.

FIG. 12

Removehexbolt, lockwasher and flatwasher secunng

BATTERY

•

blade.
Install new or resbarpened blade with trailing edge up
towards deck as shown,

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the

•

Reassemble hex bolt, lock washer and flat washer in
exact order as shown.

battery with an automotive charger will extend its life.
•
Keep battery and terminals clean.

•
Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

•
•

Keep battery bolts tight.
Keep small vent holes open.

NOTE: Wedonotrecommendsharpeningblade-butifyou
do, be sure the blade is balanced.
__

•

Rechargeat

/

BLADE

_
_%=(_

6-10amperes

for 1 hour.

TO CLEAN BATTERY AND TERMINALS
Corrosion
dirt onpower.
the battery and termLnals can cause
the battery and
to "leak"

MANDREL

Oeeoxo

Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
Rinse the battery with plain water and dry.

|

FLAT WASHER _-_.._

_

TRAIUNG

t

LOCKWASHER_

i

HEXBOLT,.

t

*A GRADE 8 HEAT TREATED
BOLT
(GRADE8)*_
"_
"_ CAN BE

EDGE

/

_

_-

Clean terminals and battery cable ends with wire brush
until bright.
"
Coat terminals with grease or petroleum jelly.
Reinstall battery (See "CONNECT BATTERY"

_'_----_y'-"

Assembly section of this manual).

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 11

16

in the

CUSTOMER

RESPONSIBILITIES

V-BELTS

After oil has drained completely, replace oil drain plug
and tighten securely.

Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE

Refill engine with oil through oil fi!1dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 2 of this
manual.

COOLING

The fan and cooling fins of transmission
clean to assure proper cooling.

Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick.

should be kept

Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot.
•

OIL FILL
CAP/DIPSTICK

Inspect cooling fan to be sure fan blades are intact and
clean.

Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins.

TRANSAXLE

PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the
transaxle ever leak or require servicing, contact your nearest authorized service center/department.

• OIL DRAIN
PLUG

FIG. 13

ENGINE
AIR FILTER (See Fig. 14)

LUBRICATION

Your engine will not run propedy using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first.

Only use high quality detergent oil rated with API service
classification SF, SG or SH. Select the oil's SAE viscosity
grade according to your expected operating temperature.
SAE VISCOSITY GRADES

Service air cleaner more often under dusty conditions.
•
Remove knob(s) and cover.
TO SERVICE PRE-CLEANER

.20 _
•30 °

0•
-20 =

TEMPERATURE

30 °
-10 _
RANGE

32°
0°

ANTICIPATED

40 =

60 _

I_ =

10°
BEFORE

20 =
NEXT

100"
30"

40 °

OIL CHANGE

•

Slide foam pre-cleaner oft cartridge.

•

Wash it in liquid detergent and water•

•

Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32 ° F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.

•

If very dirty or damaged, replace pre-cleaner.
Reinstall pre--cleaner over cartridge.

•
Reinstall cover and secure with knob(s)•
TO SERVICE CARTRIDGE

Change the oil alter every 25 hours of operation or at least
once a year ifthe tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.

Remove cartridge nut.

TO CHANGE ENGINE OIL (See Figs. 12 and 13)

Clean cartridge by tapping gently on flat surface. If very.
d rty or damaged replace carti'iclge.
. ..

Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent
debris from entering carburetor.

Determine temperature range expected before oil change.
All oil must meet API service classification SF, SG or SH.

Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).
IMPORTANT:
PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED
AIR TO CLEAN
OR DRY
CARTRIDGE.

Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil
•

Remove drain plug.

17

CUSTOMER

RESPONSIBILITIES
MUFFLER

COVER

KNOB

Inspectand replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.

SPARK
COVER

CARTRIDGE

FOAM

_

PRE-CLEANER

NUT

Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 2 of this manual..

PAPER

"_"-_

PLUGS

CARTRIDGE

IN-LINE FUEL FILTER

(See Fig. 16)

The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
_

BASE

FIG. 14

ENGINE

COOLING

•

With engine cool, remove filter and plug fuel line
sections.

•

Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
Be sure there are no fue_ line leaks and clamps are
properly positioned.

FINS (See Fig. 15)

Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating.

•

Remove screws from blower housing and Eifthousing
and dipstick tube assembly off engine.
•

Cover oil fill opening to prevent entry of dirt.

•

Use compressed air or stiff bristle brush to thoroughly
clean engine cooling fins.

•

To reassemble, reverse above procedure.

Immediately wipe up any spilled gasoline.
CLAMP

CLAMP

FUEL

SCREWS

BLOWER HOUSING
SCREWS

FIG. 16

CLEANING

DIPSTICK TUBE
ASSEMBLY

•

Clean engine, battery, seat, finish, etc. of all foreign
matter.

•

Keep finished surfaces and wheels free of all gasoline,
oil, etc.

•

Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
ENGINE COOLING RNS

SPARK
PLUG

FIG. 15

CLEAN

AIR SCREEN

(See Fig. 15)

Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.

18

SERVICE AND ADJUSTMENTS
CAUTION:

:
•
°

BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Place motion control lever in neutral (N) position.
Depress
Place
attachment
clutch/brake
clutch
pedal
in "DISENGAGED"
fully and set Parking
position.
brake.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.

TRACTOR
TO REMOVE

LEVER

MOWER

(See Fig. 17)

RETAINER
SPRING

',Mower will be easier to remove from the right side of tractor.
•

Place attachment clutch in "DISENGAGED" position.

•

Move attachment lift lever forward to lower mower to its
lowest position.

•
•

Roll belt off engine pulley.
Disconnect clutch rod from clutch lever by removing
retainer spring.

•

Disconnect anti-sway bar from chassis bracket by
removing retainer spdng.

•

Disconnect suspension arms from rear deck brackets
by removing retainer springs.

•

Disconnect front links from deck by removing retainer
springs.

'ENGINE
PULLEY

SPRINGS

RETAINER
SPRING

•

Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT:
IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR,
REMOVE THE FRONT LINKS.
TO INSTALL

MOWER

ANTI-SWAY

Raise attachment lift lever to its highest position.

•

Slide mower undertractor with discharge guard to right
side of tractor.

•
•

Lower lilt lever to its lowest position.
Install mower in reverse order of removal instructions.

RETAINER
SPRINGS
(BOTH SIDES)
I=lt'_. 17

(See Fig, 17)

•

BAR

19

SERVICE
TO LEVEL MOWER

AND ADJUSTMENTS

HOUSING

FRONT-TO-BACK
ADJUSTMENT
(See Figs. 20 and 21)
IMPORTANT:
DECK MUST BE LEVEL SIDE-TO-SIDE.
IF
THE FOLLOWING
FRONT-TO-BACK
ADJUSTMENT
IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY
SO MOWER
WILL STAY LEVEL SIDE-TOSIDE.

Adjust the mower while tractor is parked on level ground or
driveway.
Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 2 of this manual).
If tires are over or underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE

ADJUSTMENT

•

Raise mower to its highest position.

•

At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance"A" on
both sides of mower should be the same or within 1/4"
of each other.

•

If adjustment is necessary, make adjustment on one
side of mower only.

•

To raise one side of mower, tighten lift link adjustment
nut on that side.

•

To lower one side of mower, loosen lift link adjustment
nut on that side.

NOTE: Three full turns of adjustment
mower height about 1/8".
•

To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/8" to
1/2" lower than the rear when the mower is in its highest
position.

(See Figs. i8 and 19)

Check adjustment on right side of tractor. Measure distance =D" directly in front and behind the mandrel at bottom
edge of mower housing as shown.
•

•

nut will change
•

Recheck measurements after adjusting.

Before making any necessary adjustments, check that
both front links are equal in length. Both l inks should be
approximately 10-3/8".
If links are not equal in length, adjust one link to same
length as other link.
To lower front of mower loosen nut "E" on both front
links an equal number of turns.
When distance "D" is 1/8" to 1/2" lower at front than
rear, tighten nuts "F' against trunnion on both front
links.

BO"I-rOM EDGE
OF MOWER TO

BO'I-rOM EDGE
OF MOWER TO

To raise front of mower, loosen nut"F" from trunnion on
both front links. Tighten nut "E" on both front links an
equal number of turns.
When distance "D" is 1/8" to 1/2" lower at front than
rear, tighten nut"F" against trunnion on both front links.

GROUND _ __

GROUNj

Recheck side-to-side adjustment.
::, o_

!

. ot

FIG. 18

/

MANDREL

A

o

•
FIG. 20

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

ARM

ADJUSTMENT

NUT

FIG. 19
NUT "F

FRONT LINKS

20

TRUNNION

FIG. 21

SERVICE AND ADJUSTMENTS
TO REPLACE
(See Fig. 22)

MOWER

BLADE DRIVE

BELT

WITH PARKING BRAKE "ENGAGED"
NUT "A"

The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.
BELT REMOVAL •

Remove mower from tractor (See "TO REMOVE
MOWER =in this section of this manual).

•

Work belt off both mandrel pulleys and idler pulleys.

•

Pull belt away from mower.

BELT INSTALLATION •

Install new belt in reverse order of removal.

•

Make sure belt is in all putieygrooves and inside all belt
guides.
Install mower in reverse order of removal instructions.

•

ARM

DO NOT TOUCH THIS NUT. IF FURTHER
BRAKE ADJUSTMENT IS NECESSARY
CONTACT YOUR NEAREST AUTHORIZED
SERVICE CENTER/DEPARTMENT

IDLER
PULLEYS

RG. 23
TO REPLACE

MOTION

DRIVE

BELT

(See Fig. 24)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.

MANDREL
PULLEYS

•

Remove mower (See "TO REMOVE MOWER" in this
section of this manual.)

•

Remove upper belt keeper.

•

Remove belt from stationary idler and clutching idler.

•

Pullbeltslacktowardrearoftractor.
Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.

•

Pull belt toward front of tractor and remove downward
from around engine pulley.

FIG. 22

TO ADJUST

BRAKE

(See Fig. 23)

•
Install new belt by reversing above procedure.
IMPORTANT: MAKE SURE UPPER BELT KEEPER IS
POSITIONED PROPERLY BETWEEN LOCATOR TABS.

Your tractor is equipped with an adjustable brake system
which is mounted on the side of the transaxle.
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.

PULLEy

Depress clutch/brake pedal and engage parking brake.
•

TABS

Measure distance between brake operating arm and
nut "A" on brake rod.

IDLER

If distance is other than 1-1/2", loosen jam nut and turn
nut "A" until distance becomes 1-1/2". Retighten jam
nut against nut "A".

STATI
IDLER

Road test tractor for proper stopping distance as stated
above, Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest authorized service center/department.

KEEPER

TRANSMISSION
INPUT PULLEY

FIG. 24
21

SERVICE
TRANSMISSION

AND ADJUSTMENTS

REMOVAL/REPLACEMENT

WASHERS

Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual.
TO ADJUST

STEERING

WHEEL

RETAINING
RING

ALIGNMENT

If steering wheel crossbars are not horizontal (left to dght)
when wheels are positioned straight forward, remove steering wheel and reassemble per instructionsin the Assembly
section of this manual.

FRONT

z

AXLE COVER

WHEEL TOE-IN/CAMBER

FIG. 26

TO START ENGINE WITH A WEAK BATTERY
See Fig. 27)

FOR REPAIRS

•

Block up axle securely.

•

Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose).

•

Repair tire and reassemble.

•

On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.

CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries. Always wear eye protection
when around batteries.
If your battery is too weak to start the engine, it should be
recharged.
If "jumper cables" are used for emergency
starting, follow this procedure:

Replace washers and snap retaining ring securely in
axle groove.
•

KEY

(REAR WHEEL ONLY)

The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.

TO REMOVE WHEEL
(See Fig. 26)

_"SQUARE

IMPORTANT:
YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE
GROUNDED
SYSTEM.
THE OTHER
VEHICLE
MUST ALSO
BE A 12 VOLT
NEGATIVE
GROUNDED
SYSTEM.
DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.

Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

TO ATTACH JUMPER CABLES Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis.
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.

22

SERVICE

AND ADJUSTMENTS

TO REMOVE CABLES, REVERSE ORDER •
•

BLACK cable first from chassis and then from the fully
charged battery.
RED cable last from both batteries.
POSITIVE TERMINAL

NEGATIVE

TERMINAL
HOOD
HEADLIGHT
WIRE
CONNECTOR

FIG. 28

ENGINE
TO ADJUST THROI-I'LE
(See Fig. 29)
CHARGED
BATTERY

POSITIVE TERMINAL

•

With engine not running, move throttle control lever
from slow (,gb) to choke (N) position. Slowly move
lever from choke (1",,I)to fast (,_) position.

•

Checkthat holes =A" in governorcontrollever
and hole
in govemor plate line-up. If holes "A" are not aligned,
loosen clamp screw and move throttle cable until holes
are aligned. Tighten clamp screw securely.

FIG, 27

TO REPLACE HEADLIGHT BULB
Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.

•

Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.

•

INTERLOCKS

CABLE

The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:

NEGATIVE TERMINAL

•

CONTROL

GOVERNOR
CONTROLLEVER

GOVERNOR
CONTROLPLATE

AND RELAYS

Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•

Check wiring. See electrical wiring diagram in the
Repair Parts section of this manual

TO REPLACE

FUSE

Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 28)

HOLES "A"

Raise hood.

FIG. 29

Unsnap headlight wire connector.
•

Stand in front of tractor. Grasp hood at sides, tilttoward
engine and lift off of tractor.

•

To replace, reverse above procedure.

CLAMP
SCREW

23

THROTTLE
CABLE

SERVICE AND ADJUSTMENTS
TO ADJUST

CARBURETOR

(See Fig. 30)

ACCELERATION TEST -

The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required tocompensate for differences in fuel,
temperature, altitude or load. If the carburetor does need
adjustment, proceed as follows:

•

In general, turning idte mixture valve in (clockwise) decreases the supply of fuel to the engine givinga leanerfuel/
air mixture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving
a richer fuel/air mixture.

High speed stop is factory
damage may result.

Move throttle control lever from slow
position.
If engine hesitates or dies,
valveout(oounterelockwise)
1/8turn.
continue to adjust, if necessary,
until
ates smoothly.
adjusted.

PRELIMINARY SETFING Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments.
Be sure the throttle control cable is adjusted properly
(see above).

THRO'n'LE
LEVER

IDLE SPEED
SCREW

With engine off turn idle mixture valve in (clockwise)
closing it finger tight and then turn out (counterclockwise) 1 full turn.
FINAL SETTING Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion
control lever in neutral (N) position.

•

Move throttle control lever to slow (,_) position. With
finger, rotate and hold throttle lever against idle speed
screw. Turn idle speed screw to attain 1750 RPM.

•

While still holding throttle lever against idle speed
screw, turn idle mixture valve in (clockwise) until engine begins to die and then turn out (counterclockwise)
until engine runs rough. Turn valve to a point midway
between those two positions. Release throttle lever.

Do not adjust

IMPORTANT:
NEVER TAMPER
WITH THE ENGINE
GOVERNOR,
WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERS PEEDING THE ENGINE ABOVE
THE
FACTORY
HIGH
SPEED
SETTING,CAN
BE
DANGEROUS.
IF YOU THINKTHE
ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING,
CONTACT
YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT,
WHICH HAS PROPER EQUIPMENT
AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS.

iMPORTANT:
DAMAGE TO THE NEEDLE VALVE AND
THE SEAT IN CARBURETOR
MAY RESULT IF SCREW IS
TURNED tN TOO T_GHT.

•

(._)
to fast (._)
turn idle mixture
Repeattest
and
engine acceler-

IDLE MIXTURE
VALVE

FIG. 30

24

STORAGE
Immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or
more.

A

ENGINE
FUELSYSTEM
IMPORTANT:
IT IS IMPORTANT
TO PREVENT
GUM
DEPOSITS
FROM
FORMING
IN ESSENTIAL
FUEL
SYSTEM PARTS SUCH AS CARBURETOR,
FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE.
ALSO,
EXPERIENCE
INDICATES
THAT ALCOHOL
BLENDED
FUELS (CALLED GASOHOL
OR USING ETHANOL
OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION
AND FORMATION
OF ACIDS DURING
STORAGE.
ACIDIC
GAS CAN DAMAGE
THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.

CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.

TRACTOR
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
•

Clean entire tractor (See"CLEANING"in the Customer
Responsibilities section of this manual).

•

Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).

•

Lubricate as shown in the Customer Responsibilities
section of this manual.

•

Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.

•

Touch up all rusted or chipped paint surfaces; sand
lightly before painting.

•

Drain the fuel tank.

•

Start the engine and let it run until the fuel lines and
carburetor are empty.

•

Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL
Drain oi! (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual).

BA'I-rERY
•

Fully charge the battery for storage.

•

After a period of time in storage, battery may require
recharging.

•

Remove spark plug(s).

•

To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see 'q'O
CLEAN BA'I-I'ERY AND TERMINALS" in the Customer Responsibilities section of this manual).

•

Pour one ounce of oil through spark plug hole(s) into
cylinder(s).

•

Turn ignition key to "START" position for a few seconds
to distribute oil.

After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.

•

Replace with new spark plug(s).

•

•

Be sure battery drain tube is securely attached.

•

If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.

CYLINDERS

OTHER
Do not store gasoline from one season to another.
•

Replace your gasoline can ff your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.

•

Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe whichatlows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.

25

TROUBLESHOOTING
CAUSE

PROBLEM

Will not start

CORREC_ON

1.

Out of fuel.

1.

Fill fuel tank.

2.
3.
4.
5.
6.
7.

Engine not "CHOKED" propedy.
Engine flooded.
Bad spark plug.
Dirty air filter.
D!rty fuel tilter.
Water in fuel

2.
3.
4.
5.
6.
7.

8.
9.

Loose or damaged widng.
Carburetor out of adjustment.

8.

See "TO START ENGINE" in Operation secfion.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air tilter.
Replace fuel filter.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Check all wiring.

10,

Hard to start

POINTS

9.

Engine valves out of adjustment.

10.

See "To Adjust Carburetor" in Service Adjustments
section.
Contact an authorized service canter/department.

1.
2.
3.
4.
5.
6.
7.

Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
State or dirty fuel.
Loose or damaged wiring.
Carburetor out of adjustment.

t.
2.
3.
4.

Clean/replace air tilter.
Replace spark plug.
Recharge or replace battery.
Replace fuel tilter.

5.
6.
7.

Drain fuel tank and refill with fresh gasoline.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments
section.

8.

Engine valves out of adjustment.

8.

Contact an authorized service center/department.

1.
2,
3.
4.

Clutch!brake pedal not depressed.
Attachment dutch is engaged.
Weak or dead battery.
Blown fuse.

5.
6.
7.
8.
9.

Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence swffch(es).

1.
2.
3.
4.
5.
6.
7.
8.
9.

Depress dutch/brake pedal.
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check]raplace ignition switch.
Check]replace solenoid or starter.
Contact an authorized service center/department.

Engine clicks but will not
start

1.
2.
3,
4.

Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.

1.
2.
3.
4.

Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check]replace solenoid or starter.

Loss of power

1.
2.
3.
4.
5.
6.
7.
8.
9.

Cuing too much grass/too fast.
Throttle in "CHOKE" position.
Build-up of grass, leaves and trash under mower.
Dirty air filter.
Low oil lavel/dkty oil.
Faulty spark plug.
Dirty fuel tilter.
Stale or dirty fuel.
Water in fuel.

1.
2.
3.
4.
5.
6,
7.
8.
9.

Set in "Higher Cut" positioniredu,:e speed,
Adjust thro_e control.
Clean underside of mower housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change spark plug.
Replace fuel filter,
Drain fuel tank and refill with fresh gasoline.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel tilter.
Connect and tighten spark plug wire.
Clean engine air screen/fins.
Clean/replace muffler.

Engine will not turn over

Excessive

vibration

10.
11.
12.
13.
14

Spark plug wire loose,
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged widng.
Carburetor out of adjustment.

10,
11.
12.
13.
t4.

Check all wiring,
See "To Adjust Carburetor"
section.

15.

Engine valves out ot adjustment.

15.

Contact an authorized service center!department.

1.
2.

Wom, bent orloose blade.
Bent blade mandrel

3,

Loose/damaged

1.
2.
3.

part(s).

26

in Service Adjustments

Replace blade. Tighten blade bolt.
Replace blade mandrel.
T_ghten loose part(s). Replace damaged

parts.

TROUBLESHOOTING
PROBLEM

CAUSE

POINTS
CORRECTION

Engine continues torun
when operatorleaves
seat
with attaohmentclutch
engaged

1.

Faulty operator-safety presence control system.

1.

Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.

Poorcut-uneven

1.
2.
3.
4.

Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.

1.
2.

Replace blade. Tighten blade bolt.
Level mower deck.

5.

Clogged mower deck vent holes from buildup of
grass, laaves, and trash around mandrels.

3.
4.
5.

Clean underside of mower housing.
Replace blade mandrel.
Clean around mandrels to open vent hOtes.

Mower blades will not
rotate

Poor grass discharge

1.

Obstruction

1.

Remove obstruction.

2.
3.
4.

Wom/dan'_ged mower ddve belt.
Frozen idler pulley.
Frozen blade mandrel.

in dutch mechanism.

2.
3.
4.

Replace mower drive belt.
Replace idler pulley.
Replace blade mandrel.

1.
2.
3.
4.
5.
6.

Engine speed too slow.
Travel speed too fast.
Wet grass.
Mower deck not level.
Low/uneven tire air pressure.
Worn, bent or loose blade.

1.
2.
3.
4.

Place throttle control in "FAST' position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.

7.
8.

Buildup of grass, leaves and trash under mower.
Mower ddve belt worn.

9.
10.
11.

Blades improperly installed.
Improper b_des used.
Clogged mower deck vent holes from bundup of
grass, leaves, and trash around mandrels.

5.
6.
7.
8.
9.
10.
11.

Check tires for proper air pressure.
Replace/sharpen blade. Tighten blade bolt.
Clean underside of mower housing.
Replace mower dhve bell
Reinstall blades sharp edge down.
Replace with blades listed in this manual.
Clean around mandrels to open vent holes.

Headlight(s) not working
(if so equipped)

1.

Switch is "OFF'.

1.

Turn switch "ON".

2.
3.
4.
5.

Bulb(s) burned out.
Faulty light switch.
Loose or damaged wihng.
Blown fuse.

2.
3.
4.
5.

Replace bulb(s).
ChecWreplace light switch.
Check wiring and connections.
Replace fuse.

Ba_erywillnotcharge

1.
2.

Bad battery ceU(s).
Poor cable connections.

1.
2.

Replace battery.
Check/cldan all connections.

3.
4.

Faulty regulator (if so equipped).
Faulty alternator.

3.
4.

Replace regulator.
Replace alternator.

1.
2.
3.

Freewheel control in =disengaged" position.
Motion ddve belt worn, damaged, or broken.
Air trapped in transmission dudng shipment
or servicing.

1.
2.
3.

Place freewheel control in "engaged" position.
Replace motion drive belt.
Purge transmission.

Engine throtlle control not set at "SLOW"
position for 30 seconds before stopping engine.

1.

Move throttle control to =SLOW" position and allow
to idle for 30 seconds before stopping engine.

Loss of drive

Engine "backfires"
when turning engine
"OFF"

27

SERVICE NOTES

28

TRACTOR

- - MODEL NUMBER AYP9149C79

SCHEMATIC
RED

SLACK

BATTERY

,

FUSE 30 AMP.

RED

©

I

STARTER

I

BLACK

I

,---¢__,
I
I
i

'

n

G

L

......

SOLENOID

'

CLUTCH / BRAK_E
(PEDAL UP)

L

WHITE

IGNITION
SWITCH

(NOT OCCUPIED)
SEAT SWITCH

WHITE

/7

II
f

I

IiI BLACK

,

_f&-u

BLACK

(CLUTCH OFF)
METER
HOUR

,_[

II_II
I ........

BLACK

I " -G-ROUI_DING CONNECTOR

_)

qF

(OPTIONAL)

SPARK

'

GAP
PLUG
PLUGS
ON
TWIN CYL. ENGINES)

•

BLACK

,
BLUE

.

i

LINE i

I

I

UNIT
IGNITION

(_

FUEL_

_

CHARGING
OUI_UT
3
AMP DO @SYSTEM
360(} RPM

FUEL SHUT-OFF
SOLENOID

[

--

J
OR_GE

eWE

UOHTINGSYSTEM_N
5 AMP

AC

@ 3600

I

IGNITION SWITCH
POSITION
OFF
RUN/LIGHT
RUN
START

CIRCUIT
G+M+L
B+L
B + L
B+L+S

"MAKE"
NONE
A+Y
NONE
NONE

"N_
RPM

28 VOLTS ACSYSTEM
MIN. @ 3600
RPM
(CHARGING
DISCONNECTED)

,_.q
t'_r_

_l.

__,.,
; A TL ERNATOR

L.Sl "_wLJ F--.

I I,

...........

I.........

i

d

NOTE
I
_
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
3
YOUR TRACTOR IS
I
EQUIPPED WITH A SPECIAL I
ALTERNATOR SYSTEM.
L
s_ow_
THE LIGHTS ARE NOT
CONNECTED TO THE
BATi-ERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
HEADLIGHTS
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
NON-REMOVABLE
REMOVABLE
SPEEDED UP, THE LIGHTS
CONNECTIONS
CONNECTIONS
WILL BECOME THEIR BRIGHTEST.
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.

29

REPAIR PARTS
TRACTOR

- - MODEL NUMBER AYP9149C79

ELECTRICAL

21

/

I

26

16

\/

/
\
t

48

)
I

[
I

3O

REPAIR PARTS
TRACTOR

- - MODEL NUMBER AYP9149C79

ELECTRICAL

KEY
NO.

PART
NO.

1
2
3
4
6
7
8
9
15
16
19
20
21
22
24
25
26
28
29
30
31
32
33
4O
41
42
43
44
46
52
70

144925
74760412
19091016
10040400
73220400
109238X
156417
109596X
147688
153664
10090400
73350400
136850
4152J
4799J
146147
108824X
4207J
121305X
140301
124211X
141226
122147X
156442
71110408
131563
145673
73640400
140844
141940
140422

NOTE:

DESCRIPTION
Battery 12 Volt 25 Amp
Bolt Hex Hd 1/4-20unc X 3/4
Washer 9/32 X 5/8 X 16 Ga
Washer Lock Hvy Helical 1/4
Nut Fin Hex 1/4-20 Unc
Tube Plastic 12" Rear Battery
Case Battery
Clamp Hose Olive
Fastner Snap-In
Switch Intlk Push-In
Washer Lock 1/4
Nut Jam Hex 1/4-20 Unc
Hamess Socket Light
Bulb, Light # 1156
Cable Battery 6ga 11" Red
Cable Battery 6 Ga 44" Red W/16 Wire
Fuse 30 Amp Auto Green
Cable Ground 6ga 12' black
Switch Plunger Nc Gray
Switch Ign 4 Pos W/L P/L
Nut Ignition
Cover Sw Ignition
Key Ign Motded Generic
Hamess Ign
Bolt Fin Hex l/4-20uncx1/2
Cover Temminal Red
Solenoid
Nut Keps Hex 1/4-20 Unc
Ammeter Adapter Rectangular
Protection Loop
Harness Engine

All component dimensions given in U.S. inches
1 inch = 25.4 mm

31

REPAIR PARTS
TRACTOR
CHASSIS

- - MODEL NUMBER AYP9149C79

AND ENCLOSURES

29

58
12
28

26

26
53
31
44

37
2O

3
3

54

140

26

/
33
10

38_.
26

\
3

32

REPAIR PARTS
TRACTOR
CHASSIS

- - MODEL NUMBER AYP9149C79

AND ENCLOSURES

KEY
NO.
1
2
3
4
5
6
8
9
10
11
12
13
14
15
16
17
20
23
24
25
26
28
29
30
31
33
34
35
37
38
39
51
52
53
54
55
57
58
71
140
145
147
- -

PART
NO.
159530
140356
17490612
19131216
155272
155923
155138
147627X011
72140608
155927
145660
155934X010
17490608
74180512
73510500
139394X505
156437
124028X
74780616
19131312
73800600
157373
140273
140001X505
136619
105476X505
105475X505
72110606
17490508
139886
139887
73800400
19091416
144697
17030814
144696
74780412
150127
73680400
158418
156524
74760412
5479J

DESCRIPTION
Chassis Wldmt.
Drawbar Stretch 94
Screw Thdrol. 3/8-16 x 3/4 Ty-Tt
Washer 13/32 x 3/4 x 16 Ga.
Bumper Hood/Dash
Saddle Fender Shift Flat
Clip Retainer Slide-On
Dash Private Label
Bolt RdHd Sqnk. 3/8-16 Unc x 1
Panel Asm. Dash Lh
Clip Tinnerman Grile P/L
Panel Dash Rh
Screw Thdrol. 3/8-16 x 1/2 Ty-Tt
Screw Mach Trhd 5/16-18 Unc x 3/4
Nut Keps 5/16-18 Unc
Hood Pnt Steel Private Label
Plate Mtg Battery/Fuel Tank
Bushing Snap Nyl. BIk Fuel Line
Bolt Fin Hex 3/8-16 Uncx 1 Gr. 5
Washer 13/32 x 13/16 x 12 Ga,
Nut Lock Hex w/Insert 3/8-16 UNC
Grill Private Lable BIk
Lens Grille Private label
Fender
Bracket Fender
Footrest Pnt.
Footrest Pnt.
Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4
Screw Thdrel, 5/16-18 x 1/2 Tyt
Bracket Asm. Pvt. Lh Mwr. Rear
Bracket Asm. Pvt. Rh Mwr. Rear
Nut Lock HexW/Ins. 1/4-20
Washer 9/32 x 7/8 x 16 Ga.
Bracket Grille LH
Screw Lock Spider #8 x 7/8
Bracket, Grille RH
Bolt Fin Hex 1/4-20 x .75
Air Duct Private Label
Nut Crownlock 1/4-20 UNC
Bracket Suspension Front
Rod Pivot Chassis/Hood
Bolt Hex Hd 1/4-20 UNC x 3/4
Plug Btn BIk

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

33

REPAIR PARTS
DRIVE

TRACTOR

- - MODEL NUMBER AYP9149C79

187
86
81

125

lOO

52

61
96
1122
77

i

52

"

°

/

37

34

_'/

I

22

34

26

-_
27

REPAIR PARTS
TRACTOR

- - MODEL NUMBER AYP9149C79

DRIVE

KEY
NO.
1

2
5
6
8
10
13
15
18
19
21
22
24
25
26
27
28
29
30
32
34
35
36
37
38
39
40
41
42
47
48
49
50
51
52
53
55

PART
NO.
.....

146682
121520X
17490512
141003
76020416
74550412
7449O544
74780616
73800600
106933X
130804
73350600
106888X
19131316
76020412
145204
71673
130807
74760512
155071
120183X
19211616
1572H
123674X
74760644
4470J
154777
19131312
127783
154604
123205X
74760624
73680600
73680500
105710X
105709X

KEY
NO.

DESCRIPTION
Transaxle (See Breakdown)
Peerless Model 205-027B
Spring, Return Brake
Strap Torque
Screw Thdrol 5/16-18 x 3/4
Rod Shift Hydro LT
Pin Cotter 1/8 x I CAD
Bolt 1/4-28 Unf Gr. 8 W/Patch
Bolt Hex Flghd 5/16-18 Gr. 5
Bolt Fin Hex 3/8-16 Uric x 1 Gr. 5
Nut Lock Hex W/Wsh 3/8-16 Unc
Knob, Round 1/2-13
Rod, Brake
Nut, Hex Jam 3/8-16 Unc
Spring, Brake Rod
Washer
Pin Cotter 1/8 x 3/4 CAD.
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
Bolt Hex Hd 5/16-18 Unc x 3/4
Shaft, Foot Pedal
Bearing, Nylon
Washer
Pin, Roll
Pultey, Idler, Flat
Bolt
Spacer, Split
Keeper, Belt, Idler
Washer 13/32 x 13/16 x 12 Gauge
Pulley, Idler, V-Groove
Bellcrank Assembty
Retainer, Belt
Bolt
Nut Crownlock 3/8-16 UNC
Nut, Crownlock 5/16-18 Unc
Link, Clutch
Spring, Return, Clutch

56
57
59
61
62
63
64
65
66
69
70
72
74
75
76
77
78
81
82
83
84
86
87
88
89
95
96
100
113
116
118
121
122
123
124
125
126

PART
NO.
74760620
156971
140312
17490612
8883R
140186
71170764
10040700
154778
142432
134683
19132012
156972
121749X
12000001
123583X
121748X
158461
123782X
19171216
158286
71208
19212016
12000008
151147
156970
4497H
19111216
127285X
72110610
154774
154419
156963
19081016
156967
74780516
1685H

NOTE:

35

DESCRIPTION
Bolt Hex 3/8-16 x 1-1/4
V-Belt, Ground Drive
Keeper, Center Span
Screw Thdrol. 3/8-16 x 3/4 Ty. Tr
Cover, Pedal
Pulley, Engine
Bolt Hex 7/16-20 X 4 Gr. 5
Washer
Keeper Belt Engine
Screw
Keeper Belt Engine
Washer 13/32 x 1-1/4 x 12 Gauge
Spacer, Axle PVST
Washer 25/32 x 1-1/4 x 16 Gauge
E-Ring
Key, Square
Washer 25/32 x 1-5/6 x 16 Gauge
Shaft Asm. Cross Hydro 18" Tires
Spdng Torsion T/A
Washer 17/32 x 3/4 x 16 Ga.
Rod, Tie PVST 18"
Bushing Rod Strig. 629/632 ID
Washer 21/32 x 1-1/4 x 16 Ga.
Ring Klip #5304-62
Console, Shift
Rod Asm Bypass PVST
Retainer Spring 1" Zinc/Cad
Washer 11/32 x 3/4 x 16 Ga.
Strap Torque LH LT
Bolt Rdhd Sq. Neck 3/8-16 x 1.25
Spacer Bellcrank
Nyliner Clutching STL
Plate Bypass PVST
Washer 8/32 x 5/8 x 16 Ga.
Spring Return PVST
Bolt Fin Hex 5/16-18 Unc x 1
Nut Lock 5/16-18 Unc

All component dimensions give in U.S. inches.
1 inch = 25.4 ram.

REPAIR PARTS
TRACTOR
STEERING

; - MODEL NUMBER AYP9149C79

ASSEMBLY

11

•
[

/
......

,
-_÷___

.

i
s'_|

_41

,_--'---42

|;l

_37

7O

67
\

4Q

8

36

REPAIR PARTS
TRACTOR
STEERING

- - MODEL NUMBER AYP9149C79

ASSEMBLY

KEY
NO.

PART
NO.

1
2
3
4
5
6
7
8
9
10
1!
13
15
17
18
19
20
21
22
23
25
26
27
28
29
30
32
36
37
38
39
40
41
42
43
44
46
47
51
53
54
62
63
65
66
67
68
69
70

14OO44
154427
156483
157473
6266H
121748X
19272016
12000029
3366R
156438
10040600
154779
73901000
156546
57079
124035X
126684X
10040400
71100410
127501
154406
126847X
136874
19131416
17490612
76020412
130465
155099
152927
140045
19133808
7810H
100711L
145054
121749X
153720
121232X
6855M
73800500
73680600
74780520
156594
74780616
154780
154404
74781044
154429
160367
74780636

DESCRIPTION
Wheel Steedng Ayp/P/L BIk
Axle Asm Fr LT W/gzks 38/42
Spindle Asm LH
Spindle Asm RH
WasherThrust .75 x 1.230
Washer 25/32 X 1-5/8 X 16 Ga
Washer 27/32 X 1-1/4 X 16 Ga
Ring Klip #t5304-75
Bearing Col Strg BIk
Link Drag
Washer Lock Hvy Hlcl Spr 3/8
Bearing Axle STLT/GT
Nut Lock Flange 5/8-11 Unc
Shaft Asm Strg Private Label
Washer Thrust 515x 750x 033
Support Shaft
Washer Shim 1/4 X 5/8 X 062
Washer Lock Hvy Helical 1/4
Screw Cap Sckt. Hd Phos & Oil
Shaft Asm Pittman
Bracket Steering
Bushing Link Drag BIk Lr
Gear Sector 22 Teeth
Washer 13/32 x 7/8 x 16 Ga.
Screw Thdrol 318-16x314 Ty-tt
Pin Cotter 1/8 x 3/4 Cad
Rod Tie Wire Form 19 75 Mech
Bushing Steering
Screw
Cap Wheel Steer Ayp
Washer 13/32 x 2-3/8 x 8 Ga
Lock Nut
Adapter Wheel Strg
Boot Shaft Steering
Washer 25/32 X 1-1/4 X 16 Ga
Shaft Extension Steering Non-Adj
Cap Spindle FrTop BIk
Fitting Grease
Nut Lock Hex W/Ins. 5/16-18 Unc P
Nut, Crownlock 3/8-16unc
Bolt Fin Hex 5/16-18 Unc 6 x 1-1/4
Kit Steering Asm Service
Bolt in Hex 3/8-16unc x 1 Gr. 5
Spacer Axle
Bearing Arm Pittman
Bolt fin Hex 5/8-11 UNC x 2-3/4
Brace Axle
Spacer, Brace, Axle
Bolt, Fin Hex 3/8-16unc x 2-1/4

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

37

REPAIR PARTS
TRACTOR

- - MODEL NUMBER AYP9149C79

SEAT ASSEMBLY

5

21

KEY
NO.
1
2
3
4
5
6
7
8
9
10
12
13

PART
NO.
127427
140551
74760616
19131610
145006
73800600
124181X
17490616
19131614
155925
121246X
121248X

DESCRIPTION

KEY
NO.

Seat
Bracket Pivot Seat
Bolt Hex 3/8 - 16 X 1
Washer 13/32 X 1 "
Clip Push-In Hinged
Nut Lock Hex w/Wsh 3/8 - 16 Unc
Spring Seat Cprsn 2 250 BIk Zi
Screw Thdro[ 3/8-16 X 1 Ty-tt
Washer 13/32 X 1 X 14 Ga
Pan Seat
Bracket Mounting Switch
Bushing Snap BIk Ny150 Id

14 72050411
15 134300
16 121250X
17 123976X
21 153236
22 73800500
23 74780814
24 19171912
25 127018X
26 10040800
NOTE:

38

PART
NO.

DESCRIPTION
Bolt Rdhd Sht Nk 1/4-20 x 1-3/8
Spacer SplH 28x 96 Yel Zinc
Spring Cprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5/16-18 UNC
Nut Lock Hex W/ins 5/16-18 Unc P
Bolt Fin Hex 1/2-13 X 7/8 Gr 5
• Washer ! 7/32 X 1:3/16 X 12 Ga
Bolt-Shoulder 5/I-6-18 X 62
Washer Lock Hvy Hlcl Spr 1/2

All component dimensions given in U.S. inches
1 inch = 25.4 ram.

REPAIR PARTS
TRACTOR

- - MODEL NUMBER AYP9149C79

DECALS

13

10

10

19

8

16

5

15.

KEY
NO.
1
2
3
4
5
6
7
8
9

PART
NO.
146615
145005
146676
141517
272991
157002
4900J
146677
143349

KEY
NO.

DESCRIPTION
Decal Fender Automatic Wizard
Decal Bat Dan/Poi P/L Symbols
Decal Hood RH
Decal, Deck Vented Wizard Plus
Decal, Engine
Decal, Danger Fender (Eng)
Decal Clutch/Brk (Eng)
Decal Hood LH
Decal Chassis 42"

10
13
15
16
19
----

KEY
NO,

PART
NO.
146606
146678
136832
127521
156868
138311
142341
160531

PART
NO.

DESCRIPTION
Decal Hood
Decal Wheel Steering
Decal V-Belt Schematk
Decal USA Black
Decal, Saddle Oper. Inst. Hyd. Eng.
Decal Handle LiR Height Adz
Decal Drawbar Cntl. Mut Hyd
Manual Owner's

DESCRIPTION

1 59192
Cap Valve Tire
Stem Valve
2 65139
3 106222X
Tire F Ts 15 X 6 0 - 6 Service
4 59904
Tube Front (Service Item Only)
5 106732X427
Rim Asm 6" (Front Yellow Service)
6 278H
Fitting Grease (Front Wheel Only)
7 9040H
Beanng Flange (Front Wheel Only)
8 106108X427
Rim Asm 8" (Rear Yellow Service)
Tire R Ts 18x9-5-8 C Service
9 106268X
10 7152J
Tube Rear (Service Item Only)
11 104757X
Cap Axle BIk 1 50 X 1 00
-144334
Sealant, Tire (10 oz. Tube)
NOTE: AU component dimensions given in U.S. inches
1 inch = 25.4 mm.

4,10
7
1,9
11

39

REPAIR PARTS
TRACTOR

- - MODEL NUMBER AYP9149C79

ENGINE

3

72
62

13

14

4

15

/
38

4O

29

OPTIONAL

23

EQUIPMENT

Spark Arrester

35

4O

REPAIR PARTS
TRACTOR

- - MODEL NUMBER AYP9149C79

ENGINE

KEY
NO.

PART
NO.

1
2
3

140310
17720410

4
13
14
15
16
23
29
31
32
33
35
37
38

137352
272293
13280324
13200300
11050600
156123
137180
140280
140527
123487X
17490512
137040

40
44
46
62
72
78
81

124028X
17490412
19091416
10040500
71070512
17490620
128861

NOTE:

DESCRIPTION
Control Th/ch 23.5 Lh Flag
Screw Hex Thd Cut 1/4-20x5/8 T
Engine(See Breakdown) Briggs
Model 287707-0255-01
Muffler Exhaust B&S
Gasket Eng 1 313 Id Tin Plated
Nipple Pipe 3/8 Npt X 3"
Elbow Std 90 Degree 3/8-18 Npt
Washer Lock Eat Tooth 3/8
Shield Browning
Kit Spark Arrestor (Flat Scm)
Tank Fuel Front 2.00 Gal
Cap Asm Fuel
Clamp Hose BIk
Screw Thdrol 5/16-18 x 3/4 TY-I"
Line Fuel
Plug Oil Drain (Order From Engine
Manufacturer)
Bushing Snap Nyl BIk Fuel Line
Screw Hexwsh Thdrol 1/4-20x3/4
Washer 9/32 X 7/8 X 16 Ga
Washer 5/16
Screw 5.16-18 x 3/4
Screw Thdroi 3/8-16x1-1/4 TYTT
Nut Flange 1/4-20 Starter Nut

All component dimensions given in U.S. inches
1 inch = 25.4 mm.

41

REPAIR PARTS
TRACTOR

- - MODEL NUMBER AYP9149C79

LIFT

7

/'/I

/

5

3

13

6

11

13
19
2O

13
20

32

15

20

161,718

19
15
32 /

42

REPAIR PARTS
TRACTOR

- - MODEL NUMBER AYP9149C79

LIFT

KEY
NO.
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
31
32

PART
NO.
159460
159471
105767X
12000002
19211621
120183X
109413X
124526X
139865
139866
4939M
127218
73360800
130171
73800800
139868
3146R
140302
73540600

DESCRIPTION
Wire Asm Inner/Sprg W/Plunger
Shaft Asm Lft RH
Pin Groove
E-dng Truarc #5133-62
Washer Pltd 21/32 X 1 X 21 Ga
Bearing Nylon
Grip Handle Matte
Button Plunger Black
Link Lift LH
Link Lift RH
Retainer Spring
Link Front
Nut Jam Hex 1/2-13 Unc
Tnunnion BIk Enc
Nut Lock WhNsh 1/2-13unc
Arm Suspension Rear
Retainer Spring
Bearing Pvt. Lift Spherical
Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

43

REPAIR PARTS
TRACTOR
MOWER

- - MODEL NUMBER AYP9149C79

DECK

76

68

74

34
45
32

58

27

44

REPAIR PARTS
TRACTOR
MOWER

- - MODEL NUMBER AYP9149C79

DECK

KEY
NO.

PART
NO.

1
2
3
4
5
6
8
9
!0
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
3t
32
33
34
35
36
37
40
41
43
44
45
46
48
49
50

144393
72140506
138017
138440
4939M
130832
850857
10030600
140296
134149
129895
137645
128774
110485X
140329
72110610
72140505
132827
136888
73680500
134753
131267
105304X
123713X
110452X
130968
19111016
131491
157722
129963
153535
137266
72110614
133835
131494
19131316
73680600
133551
140083
140088
4497H
137729
133944
155066
131340

KEY
NO.

DESCRIPTION

PART
NO,

DESCRIP_ON

Nut Lock #10-24 Unc
Bolt Shoulder 5/16-18 Uric Blkz
Arm Asm Pad Brake
Washer Hardened
Arm Idler 42" mower LTfY-r
Spacer Retainer Pm Mower
Spring Torsion Brakes 42"
Guard TUV Idler
Knob Rd
V-Belt Mower
Rod Clutch Primary 38/42
Spring Retum
Arm Clutch Secondary
Washer 25/32 X 1-5/8 X 16 Ga
Ring Klip #t5304-75
Bolt Shoulder3/8-16 Unc 1 44
Keeper Spnng 4 000
Lever Asm Clutch Primary
Bushing 747 Od X 794 Lg Brass
Spring Clutch Mower
Nut Hex Jam 3/8-16 Unc
Trunnion Adj
Washer Sintered
Keeper Belt Idler
Bolt Rdhd Sq 3/8-16unc x 2-1/4
Nut Lock Hex w/Ins. 3/8-16 UNC.
Bracket Gauge Wheel LH 42" deck
Bracket Gauge Wheel RH 42" deck
Screw Thdrol 5/16-18 X 3/4 Tyt
Nut Keps 5/16-18 Unc
Bolt Carr 5/16-unc X 1/2
Bolt Shoulder
Wheel Gauge
Nut Crownlock 3/8-16 Unc
Washer 12/32x14/16x12Ga.
Washer 17/32 x 15/16 x 12 Ga.
Bracket Extruded Gauge Wheel
Washer Felt
Washer 13/32 x 1-3/8 x 3 Ga.
Mandrel Asrn Service (Includes Key
Nos. 8-10, 12-15, 31 and 33)
- - 145411
Deck Serv (Std. Deck - Order
seperately gauge wheel
components Key Nos. 111-121 )
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

MowerHousing
Bolt Rdhd Sqnk 5/16-18unc X3/4
Bracket Asm Fr Sway Bar 38/42
Bracket Asm Deck 42" sway Bar
RetainerSpdng
Arm Suspension Rear
Bolt 3/8-24 X 1 1/4
Washer Lock Hvy 3/8
Washer Hard Blade Mower Vented
Blade Mulching 42"
Bearing Ball
Shaft Asm WAower Bearing
Housing Mandrel Vented
Bearing Ball Mandrel
Stripper Mower Vented
Bolt Rdhd Sqnk 3/8-16 X 1-1/4
Bolt Rdhd Sqnk 5/16-18 X 5/8
Bolt Shoulder
Baffle Vortex42
NutCrownlock5/16-18
UNC
Stiffener Bracket 42" deck
Bracket DeflectorMower42"
Cap Sleeve 80x 112 BIk Mower
Spring Torsion Deflector 2 52
Nut Push Phos & Oil
Shield Deflector Mower 42" Blk
Washer 11/32 X 5/8 X 16 Ga
Rod Hinge 42" 6 75 Wig
Screw Thdrol Rolling Washer Hd
Washer Spacer Mower Vented
Pulley Mandrel 42"
Nut 9/16 Top Lock Flng
Bolt Rdhd 3/8-16uncx1-3/4 Gr. 5
Fastner Christmas Tree
Pulley Idler Flat 3 060
Washer 13/32x 13/16x 16Ga
Nut Crownlock 3/8-16 UNC
Rod Pivot W/nibs
Rod Clutch Secondary W/nibs
Guard Mandrel LH Black
Spring Retainer 1" Zinc/cad
Screw Hex Thd Cut
Washer Hardened Smaller
Roller Asm Cam Follower 42" dec
Bolt Shoulder 10-24 Zinc Gr 5 42"

51
52
53
54
55
56
58
59 •
67
68
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
92
111
112
113
114
115
116
117
118
119
120
121
128
132
--

45

69180
139888
131845X900
133943
155046
122052X
140086
141043
106932X
144200
142427
131870
127847
121748X
12000029
128903
127845
154809
127498
153701
73350600
142028
120958X
156084
72140618
73800600
155196
155198
17490512
73510500
72110504
4898H
105455X
73930600
19121414
19171512
143723
153390
19132203
130794

REPAIR PARTS
TRACTOR
PEERLESS

- - MODEL NUMBER AYP9149C79

TRANSAXLE

- MODEL NUMBER

205-027B

TRANSAXLE

/87

208B

209
190
//189A

e,,._..-71A

88

36
38 37
40
42

/

MODEL and SERIAL
NUMBERS
HERE

43
42A

46

REPAIR PARTS
TRACTOR
PEERLESS

- - MODEL NUMBER AYP9149C79

TRANSAXLE

- MODEL NUMBER 205-027B

TRANSAXLE

REF PART
NO. NO.

DESCRIPTION

36 790075
37 790007
38 799021
39 786026
39B 798033
40 792076A
41 790085
42 792073
42A 792085A
43 792075
44 790025
45 786066
46 790086
71 788069
71A 792162
79 792144
87 788035
180 730229A
189 792168
189A 792169
190 792150
191 792151
208B 798025
209 798024

Brake Disc
Brake Pad Plate
Brake Pad (pkg of 2)
Dowe_ Pin
Belt Guard
Flat Washer
Brake Lever
Screw, 1/4-20 x 1-1/4"
Screw, 1/4-20 x 2-1/4"
Locknut, 5/16-24
Brake Pad Holder
Spacer
Brake Lever Bracket
Square Cut Ring
Pushnut, 9/16"
Spring
Oil Seal, 5/8"
Gear Oi! 80W90
Drive Screw#6 x 1/2"
Screw, 10-32x 1/2"
Lockwasher
Nut, 7/16-20
Fan/Coupling (Incl. 189 & 189A)
Control Lever

Parts must be ordered from Tecumseh Products Co.
NOTE: All component dimensions given in U.S. inches
t inch = 25.4 mm

47

REPAIR PARTS
TRACTOR
BRIGGS

& STRATTON

ENGINE

- - MODEL NUMBER AYP9149C79
- MODEL NUMBER

287707,

TYPE NUMBER

0255-01
230

552

! 614

9

@

634A

718

635

337
ltr REQUIRES SPECIAL TOOLS
TO INSTALL SEE REPAIR
INSTRUCTION MANUAL.

1022

868

1034

1026

48

REPAIR PARTS
TRACTOR
BRIGGS

127

- - MODEL NUMBER AYP9149C79

& STRATTON

ENGINE - MODEL NUMBER

138

_5 117

106987

_4

287707, TYPE NUMBER

0255-01

634B

1044

1045

1033 VALVE OVERHAUL
121 CARBURETOR

OVERHAUL

KIT

741

27

52

164
_123
lit REQUIRES SPECIAL TOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL,

49

REPAIR PARTS
TRACTOR
BRIGGS

& STRATTON

ENGINE

- - MODEL NUMBER AYP9149C79
- MODEL NUMBER

287707, TYPE NUMBER

0255-01

467

523
2_634A

842

524

868 868A

284A

171

535

358 GASKET SET

@

524

445

I

O

138
137

977 CARBURETOR

GASKET SET

3O4

726

5O

REPAIR PARTS
TRACTOR
BRIGGS

& STRATTON

ENGINE

- - MODEL NUMBER
- MODEL

NUMBER

AYP9149C79

287707, TYPE NUMBER

0255-01

877

663

11oi,_.L,(." I

2_

1265
801

I10,._ OW_ltS MANUAL
I

2O9

783

729

801

728

615

1090

311

544

51

REPAIR PARTS
TRACTOR
BRIGGS

& STRA'I-rON

KEY PART
NO. NO.
1
2
3
5
7
8
9
10
11
12
13
15
16
18
20
22
23
24
25

26

27
28
29
32
32A
33
34
35
37
40
45
46
51

496412
399265
391086
495858
272614
495735
27803
94621
281246
271916
271997
271996
94728
94239
495162
94196
494238
291675
94624
492326
222698
495860
495977
495978
495979
495854
495852
495851
495855
260924
299691
391286
494504
495490
94695
94648
495856
495857
262811
224502
224641
262411
96884
272465

ENGINE

- - MODEL NUMBER AYP9149C79
- MODEL NUMBER

287707, TYPE NUMBER

.KEY PART
NO. NO.

DESCRIPTION
Cylinder Assembly
Bearing, Cylinder
Seal, Oil
Head, Cylinder
Gasket, Cylinder Head
Breather Assembly
Gasket, Valve Cover
Screw, Sems
Tube, Breather
Gasket, Crankcase Cover, 1/64"
Gasket, Crankcase Cover, .005"
Gasket, Crankcase Cover, .009"
Screw, Cylinder Head
Plug, Oil Drain
Crankshaft
Timing Gear Key
Base, Engine
Seal, Oil
Screw, Sems, Base Mounting
Flywheel and Ring Gear Assembly,
Magneto
Key, Flywheel
Piston Assembly, Standard Size
Piston Assembly, .010" Oversize
Piston Assembly, .020" Oversize
Piston Assembly, .030" Oversize
Ring Set, Piston, Standard Size
Ring Set, Piston, .010" Oversize
Ring Set, Piston, .020" Oversize
Ring Set, Piston, .030"Oversize
Lock, Piston Pin
Pin Assy., Piston, Standard Size
Pin Assy., Piston, .005" Oversize
Rod Assembly, Connecting
Rod Assembly, Connecting,
.020" Undersize Crankpin Bore
Screw, Hex Washer Head, 1-57/64
Screw, Hex Washer Head, 1-5/8
Valve, Exhaust
Valve, Intake
Spring, Valve
Guard, Flywheel
Retainer, Valve Spring
Tappet, Valve
Gear, Cam
Gasket, Carburetor
(Carburetor to Elbow)

52

272569

53
75
78
93
95
98
104
105
106
108
117
118
121
123
125
127
130
131
133
137
138
141
142
147
164
166
171
187
188
192
201
209
216
219
222
224
225
227
230
232
238
240
265

94637
224061
94626
281346
94098
495800
231789
231855
231854
224540
231858
495932
497535
94616
498051
-- 224539
494379
494381
281165
281164
495931
231859
231985
214047
94555
281051
393815
94627
492160
262767
260695
262766
490815
495611
94729
495157
493935
94742
262785
262836
394358
221535

0255-01

DESCRIPTION
Gasket, Carburetor
(Elbow to Cylinder)
Stud, Carburetor Mounting
Washer, Spring
Screw, Sems
Bushing, Throttle Shaft
Screw, Throttle
Screw, Idle Speed
Pin, Float Hinge
Valve Float
Seat, Inlet Valve
Valve, Choke
Jet, Needle Valve
Valve, Needle
Carburetor Overhaul Kit
Screw, Elbow Mounting
Carburetor Assembly
Plug, Welch (Sold in Kit Only)
Valve, Throttle
Shaft and Lever, Throttle
Float, Carburetor
Gasket, Float Bowl
Washer, Bowl
Shaft and Lever, Choke
Nozzle, Carburetor
Pilot, Jet
Elbow, Carburetor
Stud, Rocker Arm
Nut, Air Cleaner Mounting
Line, Fuel (11" Long, Cut to Suit)
Screw, Hex Head, 3/4
Screw Assembly, Rocker Arm
Link, Governor
Spring, Governor
Link, Choke
Gear, Governor
Plate, Governor Control
Screw, Sems, Air Cleaner
Crank, Governor
Lever Assembly, Governor
Washer, Governor Crank
Spring, Governor Link
Cap, Valve
Filter, Fuel (In Fuel Line)
Clamp, Casing

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

52

REPAIR PARTS
TRACTOR
BRIGGS

& STRATTON

KEY PART
NO. NO.
284 94704
284A 94073
294 810068
304 496281
305 94786
306 224696
307 94623
309 497595
310 497602
311 497608
333 495859
334 93381
337 491055
346 93705
356 497708
356A 497671
356B 494705
358 495993
363 19203
383 89838
423 94073
445 493909
455 222561
467 493903
468 224948
474 393474
482 93621
510 497606
523 495230
524 68838
525 496113
535 272403
537 281106
544 497603
552 231597
562 92613
592 231082
601 93053
611 493496
614 93306
615 63080
618 262803
634 281168
634A 491323
634B 98970
635 280872
646 224546
653 93585
657 93496
663 94620

ENGINE

- - MODEL NUMBER AYP9149C79
- MODEL

NUMBER

287707, TYPE NUMBER

KEY PART
NO. NO.

DESCRIPTION
Screw, Hex Head
Screw, Hex Head
Screw, Set
Housing, Blower
Screw, Hex, Head,
Blower Housing Mounting
Shield, Cylinder
Screw, Cylinder Shield
Motor, Starter
Bolt, Thru
Brush Set
Armature, Magneto
Screw, Sems, Armature Mounting
Plug, Spark
Screw, Hex Head
Wire Assembly
Wire, Stop
Wire Stop
Gasket Set
Puller, Flywheel
Wrench, Spark Plug
Screw, Sems
Cartridge, Air Cleaner
Cup, Screen Mounting
Knob, Air Cleaner
Screen, Flush Rotating
Stator, Altemator
Screw, Sems
Drive, Starter
Cap and Dipstick, Oil Filler
Seal, Filler Tube
Tube, Oil Filler
Element, Filter
O-Ring, AirCleaner
Armature, Starter
Bushing, Govemor Crank
Bolt, Governor Lever
Nut, Hex
Clamp, Fuel Pipe
Elbow, Fuel Pipe
Pin, Cotter
Retainer
Spring, Choke Return
Seal, Choke Shaft
Seal, Governor
Washer, Throttle Shaft
Elbow, Spark Plug
Brace, Air Cleaner
Screw, Hex Head
Screw, Sems
Screw, Serf-Tapping

668 280848
718 230192
726 392134
727 490324
728 94951
729 225170
729A 281390
741 262932
757 213998
758 399891
759 298909
761 94593
783 280104
801 394856
802 497605
803 497604
842 270920
847 496415
851 493880
868 494435
868A 272610
871 262835
872 281104
875 495862
877 393456
947 497157
965 94108
975 495933
977 494385
987 281166
1005 281355
1006 224413
1019 496758
1022 272475
1023 224552
1026 494432
495136
1029 224554
1033 495992
1034 495248
1044 94673
1045 231828
1054 270723
1058 272623
1090 497607
RPM Settings:
NOTE:

53

0255-01

DESCRIPTION
Spacer
Pin, Dowel
Gear, Ring
(Includes Mounting Hardware)
Cover, Starter
Screw, Hex Head
Retainer, Wire
Clip, Wire
Gear, Timing
Link, Counterweight
Counterweight Assembly
Pin, Counterweight
Screw, Counterweight
Gear, Starter
Cap, Drive
Cap, End
Housing, Starter
Seal, Oil Filler Cap
Fill Group, Oil
Terminal, Ignition Cable
Seal Assembly, Valve
Gasket, Valve
Bushing, Guide (Intake & Exhaust)
Cover, Air Cleaner
Body, Air Cleaner
Diode and Connector Assembly
Solenoid
Nut, Hex
Bowl Assembly, Carburetor
Carburetor Gasket Set
Seal, Throttle Shaft
Fan, Flywheel
Retainer, Fan
Label Kit
Gasket, Cover
Cover, Rocker Arm
Rod, Push, Intake
Rod, Push, Exhaust
Arm, Rocker
Valve Overhaul Kit
Guide Assembly, Push Rod
Screw, Hex Head
Extension, Crankshaft
Tie, Cable
Manual, Owner's
Retainer, Brush
Low: 1650-1850,

All componentdimensions
1 inch = 25.4 mm

High: 3200-3400

given in U.S.inches

SERVICE NOTES

54

SUGGESTED

GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTING

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

" -- ...CUT'ou..
r_'i's/_. _ oN OOT.r_
°

SKY LINE OR TREE.

15 ° MAX.

&

Operate your Tractor up and down the face of slopes (not
greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.

HOW AND WHERE TO ORDER PARTS

1.
2.
3.

You can identify your product correctly by looking at its model number label which is located under the seat.
A. Name the product that needs a part, for example: tractor.
B. State the product's model number and factory number. These numbers appear on a label on the product.
List the description and part number of the part you want. This manual shows drawings, descriptions, and part
numbers.
You may order from a participating Western Auto store. If you cannot do that, please order direct from:
Telephone: 1-800-633-8434
Western Auto National Parts Center
2107 Grand Avenue
Kansas City, MO 64108

160531 4.1.97 JH
PRtNTED IN U.S.A.



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Title                           : 
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