Craftsman 917259920 User Manual LAWN TRACTOR Manuals And Guides L0203152

CRAFTSMAN Lawn, Tractor Manual L0203152 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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917.259920

Western Auto

Operation and Service Instructions

Wizard Lawn Tractor

Stock Number

93-9149-1 Model Number

AYP9149C79 Factory Number

AYP9149C79

Thank you for purchasing an American-built product.

WESTERN AUTO TRACTOR LIMITED WARRANTY

AYP9149C79

Western Auto Supply Company warrants to the original retail purchaser that this product is free from defects in material or

workmanship and agrees to repair this product free of charge within these time periods from the date of purchase:

•2 years, if the product is used for personal, family, or household use;

•90 days, if the product is used for any other purpose such as commercial or rental use.

Excluded from this warranty are normal wear, maintenance, or mechanical adjustments which are not due to defects in

materialorworkmanship, c_nsu_ty_ur_wner'smanua_f_rhe_pt_maintainy_urpr_duct_rmakeme_hanica_adjustments_ Products

which have been altered, misused, abused, or repaired by other than a Western Auto-authodzed or manufacturer-authorized service

facility are also excluded.

Adder or tractor battery which proves defective within 90 days will be replaced without charge. After 90 days but within 1

year from the date of purchase, Western Auto will replace the battery for a charge of 1/12 of the current retail price of the battery

for each full month between the date of purchase and the date of return.

Engines or transaxles are warranted by the engine or transaxle manufacturer which gives its own 2year warranty and

provides service through its authorized service facilities. See the engine or transaxle warranty for details. Repair may be {_rranged

through participating Western Auto stores.

For repair service return this product with proof of purchase date to a participating Western Auto store. This warranty gives

you specific legal rights and you may have other rights that vary from state to state. If difficulty is encountered in having this warranty

honored, contact:

Western Auto Supply Company

Consumer Affairs Section of the General Service Department

2107 Grand Avenue, Kansas City, Miesoud 64108

Telephone: 816 346-4411

CONGRATULATIONS on your purchase of anew Trac-

tor, It has been designed, engineered and manufactured

to give you the best possible dependability and perfor-

mance.

Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service

center. We have competent, well-trained technicians and

the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor prop-

erly. Always observe the "SAFETY RULES".

MODEL

NUMBER AYP9149C79

SERIAL

NUMBER

DATE OFPURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A

PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF

PURCHASEANDKEEPINASAFEPLACEFOR FUTURE REFER-

ENCE.

PRODUCT SPECIFICATIONS

HORSEPOWER: 14.5

GASOLINE CAPACITY 2 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG): See "ENGINE" in Customer

Responsibilities Section

OIL CAPACITY: 3.0 PINTS

SPARK PLUG: CHAMPION RJ19LM

GAP: .030")

VALVE CLEARANCE: INTAKE: .005" - .007"

EXHAUST: .009" - .011"

GROUND SPEED (MPH}: Forward: 0-5.7

Reverse 0-2.7

TIRE PREsSuRE: FRONT: 14 PSI

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MIN. CCA: 190

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS.

Optional Western Auto Model

Accessory Stock No. No.

Grass Catcher 95-1031-4 C42

48" Snow Blade 95-2549-4F LBD48

42" Snow Thrower 95-2626-0F LSB42

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and

using your tractor.

•Follow the thstructions under the "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion

engine and should not be used on or near any unimproved forest-

covered,brush-covered orgrass-coveredland unless the engine's

exhaust system is equipped with a spark.arrester meeting appli-

cab e Ioca or sta elaws (if any). If a spark _rrester s used it

should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section

4442 el the California Public Resources Code). Other states may

have similar laws. Federal laws apply on lederal lands.

2

SAFETY RULES A

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

Read, understand, and follow all instructions in the manual

and on the machine before starting,

Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

Clear the area of obiects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

Be sure the area isclear ofother people before mowing. Stop

machine if anyone enters the area.

Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

•Slow down before turning.

• Never leave arunning machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

• Turn off blades when not mowing.

Stop engine before removing grass catcher or unclogging

chute.

Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of

alcohol or drugs.

Watch for traffis when operating near or crossing roadways.

Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury ordeath.

All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, nat across.

• Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terra}n could

overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction.

Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

DO NOT:

Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if awheel is over the edge

of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass• Reduced traction could cause

sliding•

Do not try to stabilize the machine by putting your foot on the

ground.

Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

• machine and the mowing activity. Never assume that

children will remain where you last saw them.

Keep children out of the mowing area and under the watchful

care of another responsible adult.

•Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for smail

children.

Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

Never allow children to operate the machine.

Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

Use extra care in handling gasoline and other fuels. They are

flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

•Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolls, tight

and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris build-up.

Clean o{1or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

Grass catcher components are subject to wear, damage, and

detedoration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended pads, when nec-

essary.

•Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

Check brake operation frequently. Adjust and service as

required.

&Look for this symbol to point out im-

portant safety precautions. It means

CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

3

&CAUTION: Always disconnect spark plug

wire and place w!re where itcannot contact I "

spark plug Jn order to preVent accidental

starting when setting up, transporting,

adjusting or making repairs.

A, WARNING

The engine exhaust from this product con-

tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

TABLE OF CONTENTS

SAFETY RULES ............................................................ 3

PRODUCT SPECIFICATIONS ...................................... 2

CUSTOMER RESPONSIBILITIES ..................... 2, 14-18

WARRANTY .................................................................. 2

ASSEMBLY ................................................................ 6-8

OPERATION ............................................................. 9-13

MAINTENANCE SCHEDULE ...................................... 14

SERVICE AND ADJUSTMENTS ............................ 19-24

STORAGE ................................................................... 25

TROUBLESHOOTING ............................................ 26-27

REPAIR PARTS -TRACTOR ................................. 30-47

REPAIR PARTS -ENGINE .................................... 48-53

PARTS ORDERING/SERVICE ................ BACK COVER

INDEX A

Adjustments:

Brake ............................................ 21

Carburetor .................................... 24

Mower

Front-To-Back .................... :.... 20

Side-To-Side ........................... 20

Throttle Control Cable .................. 23

Air Filter, Engine .................................. 17

Air Screen, Engine .............................. !7

Assembly ............................................ 6-8

B

Battery:

Charging ........................................ 7

Cleaning ....................................... 16

installation ...................................... 8

Levels ........................................ 7,16

Preparation .................................... 7

Starting with Weak Battery ........... 22

Storage ........................................ 25

Terminals ..................................... 16

Belt:

Motion Drive

RemovaVReplacement ............ 21

Mower Belt(s)

Removal/Replacement ............ 21

Blade:

Sharpening ................................... 15

Replacement ................................ 15

Brake Adjustment ................................ 21

C

Carburetor Adjustment ........................ 24

Controls, Tractor ................................. 10

Customer Responsibilities .............. 14-18

Engine:

Air Filter .................................... 17

Air Screen ................................ 17

Cooling Fins ............................. 17

Engine Oil ........................... 12,16

Fuel Filter ................................. 18

Spark Plug(s) ........................... 18

Tractor:

Battery ...................................... 16

Blade ........................................ 15

Lubrication Chart ...................... 14

Maintenance Schedule ............ 14

Tire Care .......................... 7,15,22

Transaxle ................................. 16

Cutting Height, Mower ......................... 11

E

Electrical:

Interlseks and Relays ................... 23

Schematic .................................... 29

Widng Diagram ............................ 30

Engine:

Air Filter ........................................ 17

Air Screen .................................... 17

Cooling Fins ................................. 17

Oil Change ................................... 16

Oil Level ....................................... 12

Oil Type ................................... 12,16

Preparation .................................. 12

Repair Parts ............................ 48-53

Starting ......................................... 13

Storage ........................................ 25

F

Filter:

Air Filter ........................................ 17

Fuel .............................................. 18

Fuel:

Type ............................................. 12

Storage ........................................ 25

Fuse .................................................... 23

H

HoodRemoval/installation ..................23

L

Leveling Mower Deck .......................... 20

Lubrication:

Chart ............................................ 14

Engine .......................................... 16

M

Maintenance Schedule ....................... 14

Mower:

Adjustment, Front-to-Back ........... 20

Adjustment, Side-to-Side ............. 20

Blade Replacement ...................... 15

Blade Sharpening ........................ 15

Cutting Height .............................. t 1

Installation .................................... 19

Operation ..................................... 12

Removal ;...................................... 19

Mowing Tips ........................................ 13

Muffler ................................................. 18

Spark Arrester ........................... 2,40

O

Oil:

Cold Weather Conditions ........ 12,16

Engine ......................... :._.............. 16

Storage ........................................ 26

Operation ......................................... 9-13

Operating Mower ................................. 12

Options:

Accessories .................................... 2

Spark An'ester ........................... 2,40

P

Parking Brake ................................. 10-11

Parts Bag .............................................. 5

Parts, Replacement/Repair ............ 30-47

Product Specifications ........................... 2

R

Repair Parts ................................... 30-47

S

Safety Rules .......................................... 3

Seat ....................................................... 7

Service and Adjustments ............... 19-24

Carburetor .................................... 24

Fuse ............................................. 23

Hood Removal/Installation ........... 23

Motion Drive Belt

Removal/Replacement ............ 21

Mower Belt(s)

Removal/Replacement ............ 21

Mower Adjustment

Front-to-Back .......................... 20

Side-to-Side ............................ 20

Mower Removal/Installation ......... 19

Tire Care .............................. 7,15,22

Slope Guide Sheet .............................. 55

Spark Plug(s) ...................................... 18

Specifications ........................................ 2

Starting the Engine ........................ 12-13

Steering Wheel ................................. 6,22

Stopping the Tractor ............................ ! 1

Storage ................................................ 25

- m

Throttle Control Cable Adjustment ...... 23

Tires ............................................ 7,15,22

Troubleshooting Char_ .................... 26-27

Transaxle ....................................... 46-47

4

W

Warranty ................................................ 2

Wiring Diagram ................................... 30

Wiring Schematic ................................ 29

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

©

(1) Large Flat Washer

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Lockwasher 3/8

Q

(1) Locknut 5/16-18

(1) Shoulder Bolt

_1 5/16-18

©

(1) Hex Bolt

1/2-13 x 1

(1) LockWasher 1/2

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(2) Hex Bolts 1/4-20 x 3/4 (2) Hex Nuts !/4-20

(2) Lock Washers 114

(2) Washers 9/32 x 5/8 x 16 Gauge

Parts packed separately in carton

Wheel

Seat

Steering

Boot

Manual Parts Bag

Parts bag contents not shown full size

(2) Shoulder Bolts _ (2) Washers 3/8

_(x2 5W€_ x 7/8 x14 Gauge

I17/32 (2) Center-

Gauge lock Nuts

.Steering //_ <3_

IIExtension I// (_///

IIShaft _,{_ -/7/(2) Gauge

U _ Wheels (2) Keys

i i

Steering Wheel

Adapter

Steering

Wheel

Insert

Slope Sheet

5

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(1) 3/4" Socket w/drive rachet Utility knife

(2) 7/16" wrenches Tire pressure gauge

(2) 1/2" wrench

(1) 9/16" wrench

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

•Remove all accessible loose parts and parts cartons

from carton (See page 5).

•Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

A'I-rACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align

mounting holes in extension and lower shafts and

install 5/16 hex bolt and Iocknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT. LBS TORQUE.

Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERING WHEEL

•Position front wheels of the tractor so they are pointing

straight forward.

• Slide staedng wheel adapter onto steering shaft exten-

sion.

Position steering wheel so cross bars are horizontal

(left to right) and slide inside boot and onto adapter.

Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.

Snap steering wheel insert into center of steering

wheel.

• Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

SHAFT

ADAPTER 5/16 HEX BOLT

FIG. 1

TO ROLL TRACTOR OFF SKID (See Opera-

tion section for location and function of con-

trois)

•Press liftlever plunger and raise attachment liftlever to

its highest position,

•Release parking brake by depressing clutch/brake

pedal.

Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" in

the Operation section of this manual).

Roll tractor backwards off skid.

Remove banding holding discharge guard up against

tractor.

6

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi-

nals by allowing a wrench or any other .

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

•Remove cardboard packing from seat pan and lift seat

;an to raised position.

• Open battery box door.

• Remove terminal protective caps and discard.

• If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

First connect RED battery cable to pesitive (+) terminal

with hex bolt, flat washer, lock washer and hex nut as

shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer

and hex nut. Tighten securely.

• Close battery box door.

Open battery box door for:

• inspection for secure connections (to tighten hard-

ware).

• inspection for corrosion.

• Testing battery.

• Jumping (if required).

•Periodic charging.

DISCARD

TERMINAL

POSITIVE PROTECTIVE

(RED) CABLE CAPS

LOCK

HEX WASHER

NUT FLAT

WASHER

BeLT

NEGATIVE

(BLACK) CABLE

FIG. 2

SEAT

PAN

BOX DOOR

RG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolt.

Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt.

• Assemble adjustment bolt, lock washer and flat washer

loosely. Do not tighten.

•Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

BOLT

"LARGE FLAT

WASHER

LOCK WASHER

FIG. 4

7

ASSEMBLY

CHECK TIRE PRESSURE ,/'CHECKLIST

The tires onyour tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

•Reduce tire pressure to PSI shown in =PRODUCT

SPECIFICATIONS" on page 2 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housingshould be properly

leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the Pelts are muted

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5)

The gauge wheels are designed to keep the mower deck in

proper position when operating mower. Be sure they are

properly adjusted to ensure optimum mower performance.

• Assemble gauge wheels with tractor on a flat level

surface.

• Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUFFING HEIGHT" in the Operation

section of this manual).

• With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropriate hole with

shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16

Iocknut and tighten securely.

• Repeat for opposite side installing gauge wheel in

same adjustment hole.

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SA TISFA CTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed.

,_ No remaining loose parts in carton.

•" Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

4" Seat is adjusted comfortably and tightened" securely.

,/ Alltires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

propedy inflated for leveling).

#" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are propedy clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PA Y

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,7 Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

_/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

,/ It is important to purge the transmission before operat-

ing your tractor for the first time. Follow proper starting

and transmission purging instructions(See "TO START

ENGINE" and "PURGE TRANSMISSION" in Opera-

tion section of this manual).

GAUGE

WHEEL

BRACKET

3/8-16 \\

LOCKNUT

318 WASHER 17132 WASHER

'3_.t_ _- SHOULDER

_'_ BOLT

FIG. 5

OPERATION

These symbols may appear on your tractor or inliterature supplied withthe product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

0@

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

&= R

REVERSE

!

MOWER LIFT

N H L

NEUTRAL HIGH LOW

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL

(Hydro Models only)

9

OPERATION

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswithyour tractor tofamiliarize yourself withthe locations of vadous controls and adjustments. Save

this manual for future reference.

THROTTL_CHOKE ATrACHMENT

CONTROL CLUTCH LEVER

CLUTCH/ _,"

BRAKE ,"

PEDAL

IGNITION

SWITCH UGHT SWITCH

ER

PLUNGER

• AI-rACHMENT

LIFT LEVER

FREEWHEEL

CONTROL

MORON

CONTROL

LEVER

FIG. 6

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed.

CLUTCH/BRAKE PEDAL: Used fordeclutching and brak-

ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

MOTION CONTROL LEVER: Selects the speed and

direction of tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and

adjust the mower deck or other attachments mounted to

your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

IGNITION SWITCH: Used.for" starti,ng and stopping the

engine.

FREEWHEEL CONTROL: Disengages transmission for

pushing or slowly towing the tractor with the engine off.

10

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while

operating your tractor or performing any adjustments or repairs. We recommend a wide

vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

Your tractor isequipped with an operator presence sensing

switch. When engine is running, any attempt by the

operator to leave the seat without first setting the pa_ing

brake will shut off the engine.

•Depress clutch/brake pedal into full "BRAKE" position

and hold.

•Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal. Pedalshould

remain in =BRAKE" position. Make sure parking brake

will hold tractor secure.

THROI-rLE/CHOKE

CONTROL

"BRAKE"_

CLUTCF_RAKEPEDAL

"DRIVE" POSITION

AI-rACHMENT CLUTCH LEVER

"ENGAGED" PO,_TION

"_._ DISENGAGED"

_/POSITION

\\\ ", \\\!A /Posrr,oN

"'_\', \_)/ _"DISENGAGED"

", '. _-POSITION

/

MOTION

CONTROL

LEVER

FIG. 7

STOPPING (See Fig. 7)

MOWER BLADES-

Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE-

• Depress clutch/brake pedal into full "BRAKE" position.

Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE-

• Move throttle control to slow (,,a_) position.

NOTE: Failure to move throttle control to slow (,,g_)

position and allowing engine to idle before stopping may

cause engine to "backfire".

• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

Never use choke to stop engine.

11

NOTE: Under certain conditions when tractor is standing

idle wtth the engine running,hotengine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stopengine when stopping tractor on grass areas.

I!

CAUTION: Always stop tractbr com- ]

pletely, as described above, before leav° I

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig, 7)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

battery charging rate.

•Fullthrottle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD (See

Fig. 7)

The direction and speed of movement is controlled by the

motion control lever.

• Start tractor with motion control lever in neutral (N)

position.

• Release parking brake and clutch/brake pedal.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 7)

The position of the attachment lift lever determines the

cutting height.

• Grasp lift lever.

Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1-1/2 to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and

may vary depending upon soil conditions, height of grass

and types of grass being mowed.

•The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

dunng hot months. For healthier and better looking

lawns, mow often and after moderate growth.

For best cutting performance,.grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

TO OPERATE MOWER (See Fig. 8)

Your tractor is equipped withan operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

Select desired height of cut.

• Start mower blades by engaging attachment clutch

control.

OPERATION

•TO STOP MOWER BLADES -disengage attachment

clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

LIFT LEVER

"HIGH" POSITION

CLUTCH LEVER

"DISENGAGED"

POSITION LOW"

POSITION

"ENGAGED

POSITION

FIG. 8

TO OPERATE ON HILLS

I_CAUTION: Donotdriveupordownhills !

with slopes greater than 15° and do not

drive across any slope,

Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parldng

brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

• To restart movement, slowly release parking brake and

clutch/brake pedal.

Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 6 and 9)

When pushingor towing your tractor, he sure to disengage

transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar

of tractor.

• Raise attachment lift to highest position with attach-

ment liftcontrol.

• Pull freewheel control knob out and hold in position by

inserting retainer spring into forward hole of control

rod.

Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

your tractor on a truck or atrailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

RG. 9

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 13)

The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

Check engine oil with tractor on level ground.

•Remove oil fill cap/dipsf_ckand wipe clean, reinsert the

dipstick and screw cap tight, wait for afew seconds,

remove and read oil level. If necessary, add oil until

=FULL" mark on dipstickis reached. Do not overfill.

•For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilitiessection of this manual).

•To change engine oil, see the Customer Responsibili-

ties section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See'Storage .Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

I&!

CAUTION: Fill to bottom of gas tank |

filler neck. Do not overfin. Wipe off any I

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

12

OPERATION

PURGE TRANSMISSIONTO START ENGINE (See Fig. 7)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine,

• Be sure freewheel control is in the transmission en-

gaged position.

• Sit on seat in operating position, depress Clutch/brake

pedal and set paridng brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position.

• Move throttle control to choke (N) position.

Note: Before starting, read the warm and cold starting

procedures below.

Insertkeyinto ignition and turn keyclockwise to "START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec-

onds per minute. If the engine does not start after

several attempts, move throttle control to fast (,_)

position, wait a few minutes and try again. If engine still

does not start, move the throttle control back to the

choke (N) position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move thethrottle controltothe fast

(,_) position.

• The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allow engine to run with thethrottle

control in the choke (\1) position until the engine runs

roughly, then move thrott e control to fast (,_) position.

This may require an engine warm-up period from

several seconds to several minutes, depending on the

temperature.

HYDROSTATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmis-

sion should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral.

Release the parking brake and let the clutch/brake

slowly return to operating position.

• Allow one minute for transmission to warm up.

This can be done during the engine warm up

period.

• The attachments can also be used during the engine

warm-up period afterthe transmission has been warmed

up.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

I&CAUTION: Neverengageordisengage I

freewheel lever while the engine is run-

ning.

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any

trapped air inside the transmission which may have devel:

oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

• Place tractor Safely on level surface with engine off and

parking brake set.

• Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual).

•Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to slow (,al,) position.

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

• Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be no movement of

drive wheels. The air is being removed from hyd raulic drive

system.

Move motion control tever to neutral (N) position. Shut-

off engine and set parking brake.

Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT" in this section

of manual).

• Sifting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed.

With motion control lever inneutral (N) position, slowly

disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat

this procedure with the motion control lever three (3)

times.

• Your tractor is now purged and now ready for normal

operation.

13

i

OPERATION

MOWING TIPS

•Tire chains cannot be used when the mower housing

is attached to tractor.

•Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim-

ming.

•Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of

clippings and more un_orrncutting.

• When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns ur_til

finished (See Fig. 9).

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dded clip-

pings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material, Regulate ground speed by select-

1rig a low enough gear to give the mower cutting

performance as well as the quali_ of cut desired.

When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

f

1

J

FIG. 10

14

CUSTOMER RESPONSIBILITIES

MAINTENANCESCHEDULE

AS YOU COMPL P It: ._ t.u'/ _ .-" _._ /t.-_ /._'_ __"0.7"_,_/<_-'_J/_,'_/ DATES

II _ II

CheckBrakeOperation _

CheckTire Pressure

T Check for Loose Fasteners Ik/ 1_7 I_

HSharpen/ReplaceMowerBlades I##A

LubricationChart l#/

T CheckBatteryLevellRecharge

CleanBatteryandTerminals .... V_

RCheck Transaxle Cooling if

Adjust Blade Belt(s) Tension If 5

AdjustMotionDdveBelt(s)Tension Ik/Fs

Check Engine Oil Level V° if

ChangeEngineOil li_t_,3 Vp

CleanAir Filter

E CleanAir Screen

inspectMuffler/SparkArraster If

Replace Oil Filter(It equipped) 1##_1.2

N CleanEngineCoolingFins _V2

ReplaceSpark Plug if

ReplaceAirFilterPaperCartridge 1_2

Replace Fuel Filter If

1-Change more often when operating under a heavy load or in high ambient lemperatures.

2- See/ice mote often when operating in dirty ordusty COnditions

3-If equipped with oil filter, change oil even/50 hours.

4 - Replace b-ladesmore often when mowing in sandy soil.

5- If e_Jipped with adjustable system,

6 - Not required if equipped with maintenance-free batten/.

7-T_ghtenfront axle pivot holt to 35 fL-Ibs, maximum.

Do not overtighlan.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

LUBRICATION CHART

(_ SPINDLE ZERI ®

® "FRONT WHEEL ®

BEARING ZERK BEARING ZERK

Once a year you should replace the spark plug, clean (_)

or replace air filter, and check blades and belts for CLUTCH

wear. A new spark plug and clean air filter assure PIVOT(S)

proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

Check engine oil level.

Check brake operation.

Check tire pressure.

Check for loose fasteners.

ENGINE (_)

15

(_ SAE 30 OR 10W30 MOTOR OIL

(_ GENERAL PURPOSE GREASE

(_ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OiL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

Keep tires free of gasoline, oil,or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 10)

Raise mower to highest position to allow access to

TO SHARPEN BLADE (See Fig. 11 )

Care should be taken to keep the blade balanced. An

unbalanced blade willcause excessive vibration and even-

tual damage to mower and engine,

-. The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with bal-

ancer).

•Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground,

tf blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

5/8" BOLT

OR PiN

BLADE

iblades. FIG. 12

Removehexbolt,lockwasher andflatwasher secunng BATTERY

• blade.

Install new or resbarpened blade with trailing edge up Your tractor has a battery charging system which is suffi-

towards deck as shown, cient for normal use. However, periodic charging of the

• Reassemble hex bolt, lock washer and flat washer in battery with an automotive charger will extend its life.

exact order as shown. •Keep battery and terminals clean.

• Tighten bolt securely (30-35 Ft. Lbs. torque). •Keep battery bolts tight.

IMPORTANT: BLADEBOLT IS GRADE 8 HEATTREATED. • Keep small vent holes open.

NOTE: Wedonotrecommendsharpeningblade-butifyou • Rechargeat 6-10amperes for 1 hour.

do, be sure the blade is balanced.

__ TO CLEAN BATTERY AND TERMINALS

_ Corrosion and dirt on the battery and termLnals can cause

BLADE _%=(_ MANDREL the battery to "leak" power.

/ Oeeoxoo

Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush

|FLAT WASHER _-_.._ _ TRAIUNG EDGE until bright. "

tLOCKWASHER_ _/Coat terminals with grease or petroleum jelly.

iHEXBOLT,. _- _'_----_y'-" Reinstall battery (See "CONNECT BATTERY" in the

t(GRADE8)*_ "_ "_ Assembly section of this manual).

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 11

16

CUSTOMER RESPONSIBILITIES

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept

clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is

running or while the transmission is hot.

•Inspect cooling fan to be sure fan blades are intact and

clean.

Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean

cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance is not required for the life of the transaxle. Should the

transaxle ever leak or require servicing, contact your near-

est authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF, SG or SH. Select the oil's SAE viscosity

grade according to your expected operating temperature.

SAE VISCOSITY GRADES

.20 _0•30 °32°40 = 60 _I_ =100"

•30 ° -20 = -10 _ 0°10°20 = 30" 40 °

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oil alter every 25 hours of operation or at least

once a year ifthe tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 12 and 13)

Determine temperature range expected before oil change.

All oil must meet API service classification SF, SG or SH.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil

• Remove drain plug.

After oil has drained completely, replace oil drain plug

and tighten securely.

Refill engine with oil through oil fi!1dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 2 of this

manual.

Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULL" line on dipstick.

OIL FILL

CAP/DIPSTICK

• OIL DRAIN

PLUG

FIG. 13

AIR FILTER (See Fig. 14)

Your engine will not run propedy using a dirty air filter.

Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100

hoursof operation orevery season, whichever occurs first.

Service air cleaner more often under dusty conditions.

• Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

•Slide foam pre-cleaner oft cartridge.

•Wash it in liquiddetergent and water•

• Squeeze it dry in a clean cloth.

Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

•If very dirty or damaged, replace pre-cleaner.

Reinstall pre--cleaner over cartridge.

•Reinstall cover and secure with knob(s)•

TO SERVICE CARTRIDGE

Remove cartridge nut.

Carefully remove cartridge to prevent debris from en-

tering carburetor. Clean base carefully to prevent

debris from entering carburetor.

Clean cartridge by tapping gently on flat surface. If very.

d rty or damaged replace carti'iclge. ...

Reinstall cartridge, nut, precleaner, cover and secure

with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE.

17

CUSTOMER RESPONSIBILITIES

COVER KNOB

COVER CARTRIDGE NUT

FOAM _PAPER

PRE-CLEANER "_"-_ CARTRIDGE

_BASE

FIG. 14

ENGINE COOLING FINS (See Fig. 15)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating.

Remove screws from blower housing and Eifthousing

and dipstick tube assembly off engine.

•Cover oil fill opening to prevent entry of dirt.

•Use compressed air or stiff bristlebrush to thoroughly

clean engine cooling fins.

•To reassemble, reverse above procedure.

SCREWS BLOWER HOUSING

SCREWS

DIPSTICK TUBE

ASSEMBLY

ENGINE COOLING RNS

SPARK

PLUG

FIG. 15

MUFFLER

Inspectand replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 2 of this manual..

IN-LINE FUEL FILTER (See Fig. 16)

The fuel filter should be replaced once each season. If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

• With engine cool, remove filter and plug fuel line

sections.

• Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

Be sure there are no fue_ line leaks and clamps are

properly positioned.

• Immediately wipe up any spilled gasoline.

CLAMP CLAMP

FUEL

FIG. 16

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.

CLEAN AIR SCREEN (See Fig. 15)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers.

18

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

: Depress clutch/brake pedal fully and set Parking brake.

Place motion control lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key.

•Make sure the blades and all moving parts have completely stopped.

°Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TRACTOR

TO REMOVE MOWER (See Fig. 17)

',Mower will be easier to remove from the right side of tractor.

• Place attachment clutch in "DISENGAGED" position.

• Move attachment lift lever forward to lower mower to its

lowest position.

• Roll belt off engine pulley.

• Disconnect clutch rod from clutch lever by removing

retainer spring.

• Disconnect anti-sway bar from chassis bracket by

removing retainer spdng.

•Disconnect suspension arms from rear deck brackets

by removing retainer springs.

• Disconnect front links from deck by removing retainer

springs.

• Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR,

REMOVE THE FRONT LINKS.

TO INSTALL MOWER (See Fig, 17)

• Raise attachment lift lever to its highest position.

• Slide mower undertractor with discharge guard to right

side of tractor.

• Lower lilt lever to its lowest position.

• Install mower in reverse order of removal instructions.

RETAINER

SPRING

LEVER

RETAINER

SPRING

'ENGINE

PULLEY

SPRINGS

ANTI-SWAY BAR RETAINER

SPRINGS

(BOTH SIDES)

I=lt'_. 17

19

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 2 of this manual).

If tires are over or underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. i8 and 19)

•Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground. Distance"A" on

both sides of mower should be the same or within 1/4"

of each other.

• If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side of mower, tighten lift link adjustment

nut on that side.

• To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Three full turns of adjustment nut will change

mower height about 1/8".

• Recheck measurements after adjusting.

BO"I-rOM EDGE BO'I-rOM EDGE

OF MOWER TO OF MOWER TO

GROUND _ __ GROUNj

FIG. 18

ARM

ADJUSTMENT NUT

FIG. 19

FRONT-TO-BACK ADJUSTMENT (See Figs. 20 and 21)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 1/8" to

1/2" lower than the rear when the mower is in its highest

position.

Check adjustment on right side of tractor. Measure dis-

tance =D"directly infront and behind the mandrel at bottom

edge of mower housing as shown.

•Before making any necessary adjustments, check that

both front links are equal in length. Both links should be

approximately 10-3/8".

If links are not equal in length, adjust one link to same

length as other link.

• To lower front of mower loosen nut "E" on both front

links an equal number of turns.

•When distance "D" is 1/8" to 1/2" lower at front than

rear, tighten nuts "F' against trunnion on both front

links.

To raise front of mower, loosen nut"F" from trunnion on

both front links. Tighten nut "E" on both front links an

equal number of turns.

When distance "D" is 1/8" to 1/2" lower at front than

rear, tighten nut"F" against trunnion on both front links.

Recheck side-to-side adjustment.

::, o_ ! . ot / MANDREL

A

o •

FIG. 20

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "F

FRONT LINKS TRUNNION

20 FIG. 21

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 22)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See "TO REMOVE

MOWER =in this section of this manual).

•Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of removal.

• Make sure belt is in all putieygrooves and inside all belt

guides.

• Install mower in reverse order of removal instructions.

IDLER

PULLEYS

MANDREL

PULLEYS

FIG. 22

TO ADJUST BRAKE (See Fig. 23)

Your tractor is equipped with an adjustable brake system

which is mounted on the side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

Depress clutch/brake pedal and engage parking brake.

•Measure distance between brake operating arm and

nut "A" on brake rod.

If distance is other than 1-1/2", loosenjam nut and turn

nut "A" until distance becomes 1-1/2". Retighten jam

nut against nut "A".

Road test tractor for proper stopping distance as stated

above, Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service center/department.

WITH PARKING BRAKE "ENGAGED"

NUT "A"

ARM

DO NOT TOUCH THIS NUT. IF FURTHER

BRAKE ADJUSTMENT IS NECESSARY

CONTACT YOUR NEAREST AUTHORIZED

SERVICE CENTER/DEPARTMENT

RG. 23

TO REPLACE MOTION DRIVE BELT

(See Fig. 24)

Park the tractor on level surface. Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest.

•Remove mower (See "TO REMOVE MOWER" in this

section of this manual.)

• Remove upper belt keeper.

• Remove belt from stationary idler and clutching idler.

• Pullbeltslacktowardrearoftractor. Carefully remove

belt upwards from transmission input pulley and over

cooling fan blades.

• Pull belt toward front of tractor and remove downward

from around engine pulley.

•Install new belt by reversing above procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS.

PULLEy

TABS

IDLER

STATI

IDLER KEEPER

TRANSMISSION

INPUT PULLEY

FIG. 24

21

SERVICE AND ADJUSTMENTS

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or

replacement, it should be purged after reinstallation and

before operating the tractor. See "PURGE TRANSMIS-

SION" in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to dght)

when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructionsin the Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 26)

•Block up axle securely.

• Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

WASHERS

RETAINING

RING

AXLE COVER

z

_"SQUARE KEY

(REAR WHEEL ONLY)

FIG. 26

TO START ENGINE WITH A WEAK BATTERY

See Fig. 27)

CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be

recharged. If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.

Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

22

SERVICE AND ADJUSTMENTS

TO REMOVE CABLES, REVERSE ORDER -

•BLACK cable first from chassis and then from the fully

charged battery.

• RED cable last from both batteries.

POSITIVE TERMINAL NEGATIVE TERMINAL

CHARGED

BATTERY

POSITIVE TERMINAL NEGATIVETERMINAL

FIG, 27

TO REPLACE HEADLIGHT BULB

Raise hood.

•Pull bulb holder out of the hole in the backside of the

grill.

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 28)

Raise hood.

Unsnap headlight wire connector.

• Stand infront of tractor. Grasp hoodat sides, tilttoward

engine and lift off of tractor.

• To replace, reverse above procedure.

HOOD HEADLIGHT

WIRE

CONNECTOR

FIG. 28

ENGINE

TO ADJUST THROI-I'LE CONTROL CABLE

(See Fig. 29)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move throttle control lever

from slow (,gb) to choke (N) position. Slowly move

lever from choke (1",,I)to fast (,_) position.

• Checkthat holes =A" in governorcontrollever and hole

in govemor plate line-up. If holes "A" are not aligned,

loosen clamp screw and move throttle cable until holes

are aligned. Tighten clamp screw securely.

GOVERNOR

CONTROLLEVER GOVERNOR

CONTROLPLATE

HOLES "A" CLAMP THROTTLE

SCREW CABLE

FIG. 29

23

SERVICE AND ADJUSTMENTS

ACCELERATION TEST -

TO ADJUST CARBURETOR (See Fig. 30)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust-

ment may be required tocompensate for differences infuel,

temperature, altitude or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning idte mixture valve in (clockwise) de-

creases the supplyof fuel to the engine givinga leanerfuel/

air mixture. Turning the idle mixture valve out (counter-

clockwise) increases the supplyof fuel to the engine giving

a richer fuel/air mixture.

iMPORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS

TURNED tN TOO T_GHT.

PRELIMINARY SETFING -

Air cleaner assembly must be assembled to the carbu-

retor when making carburetor adjustments.

Be sure the throttle control cable is adjusted properly

(see above).

With engine off turn idle mixture valve in (clockwise)

closing it finger tight and then turn out (counterclock-

wise) 1 full turn.

FINAL SETTING -

• Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion

control lever in neutral (N) position.

• Move throttle control lever to slow (,_) position. With

finger, rotate and hold throttle lever against idle speed

screw. Turn idle speed screw to attain 1750 RPM.

• While still holding throttle lever against idle speed

screw, turn idle mixture valve in (clockwise) until en-

gine begins to die and then turn out (counterclockwise)

until engine runs rough. Turn valve to a point midway

between those two positions. Release throttle lever.

• Move throttle control lever from slow (._) to fast (._)

position. If engine hesitates or dies, turn idle mixture

valveout(oounterelockwise) 1/8turn. Repeattest and

continue to adjust, if necessary, until engine acceler-

ates smoothly.

High speed stop is factory adjusted. Do not adjust

damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERS PEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING,CAN BE

DANGEROUS. IF YOU THINKTHE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

THRO'n'LE IDLE SPEED

LEVER SCREW

IDLE MIXTURE

VALVE

FIG. 30

24

STORAGE

ENGINE

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more.

ACAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area.

• Clean entire tractor (See"CLEANING"in the Customer

Responsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re-

placement instructions inthe Service and Adjustments

section of this manual).

• Lubricate as shown in the Customer Responsibilities

section of this manual.

• Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts fordamage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BA'I-rERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

•To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see 'q'O

CLEAN BA'I-I'ERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

•After cleaning, leave cables disconnected and place

cables where they cannot come incontact with battery

terminals.

• Be sure battery drain tube is securely attached.

• If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

FUELSYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.

• Drain the fuel tank.

• Start the engine and let it run until the fuel lines and

carburetor are empty.

Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oi! (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDERS

• Remove spark plug(s).

•Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignition key to "START" position for a few seconds

to distribute oil.

• Replace with new spark plug(s).

OTHER

Do not store gasoline from one season to another.

• Replace your gasoline can ff your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe whichatlows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

25

TROUBLESHOOTING POINTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

Excessive vibration

CAUSE

1. Out of fuel.

2. Engine not "CHOKED" propedy.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. D!rty fuel tilter.

7. Water in fuel

8. Loose or damaged widng.

9. Carburetor outof adjustment.

10, Engine valves out of adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. State or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor outof adjustment.

8. Engine valves out of adjustment.

1. Clutch!brake pedal not depressed.

2, Attachment dutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignitionswitch.

8. Faulty solenoid or starter.

9. Faulty operator presence swffch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3, Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cuing too much grass/too fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil lavel/dkty oil.

6. Faulty spark plug.

7. Dirty fuel tilter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose,

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged widng.

14 Carburetor out of adjustment.

15. Engine valves out ot adjustment.

1. Wom, bent orloose blade.

2. Bent blade mandrel

3, Loose/damaged part(s).

CORREC_ON

1. Fill fuel tank.

2. See "TO START ENGINE" in Operation secfion.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air tilter.

6. Replace fuel filter.

7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor" inService Adjustments

section.

10. Contact an authorized service canter/department.

t. Clean/replace air tilter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel tilter.

5. Drain fuel tank and refill with fresh gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor" in Service Adjustments

section.

8. Contact an authorized service center/department.

1. Depress dutch/brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check]raplace ignition switch.

8. Check]replace solenoid or starter.

9. Contact an authorized service center/department.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check]replace solenoid or starter.

1. Set in "Higher Cut" positioniredu,:e speed,

2. Adjust thro_e control.

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6, Clean and regap or change spark plug.

7. Replace fuel filter,

8. Drain fuel tank and refill with fresh gasoline.

9. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel tilter.

10, Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring,

t4. See "To Adjust Carburetor" in Service Adjustments

section.

15. Contact an authorized service center!department.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. T_ghten loose part(s). Replace damaged parts.

26

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine continues torun

when operatorleaves seat

with attaohmentclutch

engaged

Poorcut-uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Ba_erywillnotcharge

Loss of drive

Engine "backfires"

when turning engine

"OFF"

1. Faulty operator-safety presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of

grass, laaves, and trash around mandrels.

1. Obstruction in dutch mechanism.

2. Wom/dan'_ged mower ddve belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower ddve belt worn.

9. Blades improperly installed.

10. Improper b_des used.

11. Clogged mower deck vent holes from bundup of

grass, leaves, and trash around mandrels.

1. Switch is "OFF'.

2. Bulb(s) burned out.

3. Faulty light switch.

4. Loose or damaged wihng.

5. Blown fuse.

1. Bad battery ceU(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

1. Freewheel control in =disengaged" position.

2. Motion ddve belt worn, damaged, or broken.

3. Air trapped in transmission dudng shipment

or servicing.

Engine throtlle control not set at "SLOW"

position for 30 seconds before stopping engine.

1. Check wiring, switches and connections. If not

corrected, contact an authorized service center/

department.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent hOtes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

1. Place throttle control in "FAST' position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower dhve bell

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

1. Turn switch "ON".

2. Replace bulb(s).

3. ChecWreplace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/cldan all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in "engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control to =SLOW" position and allow

to idle for 30 seconds before stopping engine.

27

SERVICE NOTES

28

TRACTOR --MODEL NUMBER AYP9149C79

SCHEMATIC

RED

BATTERY

SLACK

/7

RED FUSE30 AMP.

I ,---¢__,

' '

I I i

CLUTCH /BRAK_E

(PEDAL UP)

POSITION

OFF

RUN/LIGHT

RUN

START

G L

IGNITION

SWITCH

n

IGNITION SWITCH

CIRCUIT "MAKE"

G+M+L NONE

B+L A+Y

B+LNONE

B+L+S NONE

BLACK

,_[ HOUR _)

METER

(OPTIONAL)

BLACK

, ©

I

I

L ......

SOLENOID

STARTER

BLACK

WHITE

SEAT SWITCH

(NOT OCCUPIED)

WHITE II II_II........ Ii

I f BLACK I I BLACK ,

_f&-u

(CLUTCH OFF) I " -G-ROUI_DING-

CONNECTOR

qF SPARK '

(_ IGNITION _ PLUG

UNIT GAP

PLUGS ON

TWIN CYL. ENGINES) •

,. FUEL_

BLUE i LINE i

I I

CHARGING SYSTEM OUI_UT 28 VOLTS AC MIN. @ 3600 RPM

3 AMP DO @360(} RPM (CHARGING SYSTEM DISCONNECTED)

FUELSHUT-OFF eWE "N_ ,_.q _l. __,.,

SOLENOID [

-- J UOHTINGSYSTEM_N t'_r_ ; A TL ERNATOR I I,

OR_GE 5 AMP AC @3600 RPM L.Sl "_wLJ F--. ........... i

I......... d

I

NOTE I_ 14 VOLTS AC MIN. @3600 RPM (LIGHTS OFF)

3

YOUR TRACTOR IS I

EQUIPPED WITH A SPECIAL I

ALTERNATOR SYSTEM. L s_ow_

HEADLIGHTS

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

THE LIGHTS ARE NOT

CONNECTED TO THE

BATi-ERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

29

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9149C79

ELECTRICAL

/

48 )

21

/

26

I

16

\

t

I

[

I

\/

3O

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9149C79

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 144925

2 74760412

319091016

4 10040400

673220400

7109238X

8 156417

9 109596X

15 147688

16 153664

19 10090400

20 73350400

21 136850

22 4152J

24 4799J

25 146147

26 108824X

28 4207J

29 121305X

30 140301

31 124211X

32 141226

33 122147X

4O 156442

41 71110408

42 131563

43 145673

44 73640400

46 140844

52 141940

70 140422

Battery 12 Volt 25 Amp

Bolt Hex Hd 1/4-20unc X 3/4

Washer 9/32 X 5/8 X 16 Ga

Washer Lock Hvy Helical 1/4

Nut Fin Hex 1/4-20 Unc

Tube Plastic 12" Rear Battery

Case Battery

Clamp Hose Olive

Fastner Snap-In

Switch Intlk Push-In

Washer Lock 1/4

Nut Jam Hex 1/4-20 Unc

Hamess Socket Light

Bulb, Light # 1156

Cable Battery 6ga 11" Red

Cable Battery 6 Ga 44" Red W/16 Wire

Fuse 30 Amp Auto Green

Cable Ground 6ga 12' black

Switch Plunger Nc Gray

Switch Ign 4 Pos W/L P/L

Nut Ignition

Cover Sw Ignition

Key Ign Motded Generic

Hamess Ign

Bolt Fin Hex l/4-20uncx1/2

Cover Temminal Red

Solenoid

Nut Keps Hex 1/4-20 Unc

Ammeter Adapter Rectangular

Protection Loop

Harness Engine

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

31

REPAIR PARTS

TRACTOR --MODEL NUMBER AYP9149C79

CHASSIS AND ENCLOSURES

26

31 44

26

26

33

58

12 28

53

37

2O

54

140

29

33 10

\3

38_.

/

26

32

REPAIR PARTS

TRACTOR --MODEL NUMBER AYP9149C79

CHASSIS AND ENCLOSURES

KEY PART

NO. NO.

1 159530

2 140356

3 17490612

4 19131216

5 155272

6 155923

8 155138

9 147627X011

10 72140608

11 155927

12 145660

13 155934X010

14 17490608

15 74180512

16 73510500

17 139394X505

20 156437

23 124028X

24 74780616

25 19131312

26 73800600

28 157373

29 140273

30 140001X505

31 136619

33 105476X505

34 105475X505

35 72110606

37 17490508

38 139886

39 139887

51 73800400

52 19091416

53 144697

54 17030814

55 144696

57 74780412

58 150127

71 73680400

140 158418

145 156524

147 74760412

- - 5479J

DESCRIPTION

Chassis Wldmt.

Drawbar Stretch 94

Screw Thdrol. 3/8-16 x 3/4 Ty-Tt

Washer 13/32 x 3/4 x 16 Ga.

Bumper Hood/Dash

Saddle Fender Shift Flat

Clip Retainer Slide-On

Dash Private Label

Bolt RdHd Sqnk. 3/8-16 Unc x 1

Panel Asm. Dash Lh

Clip Tinnerman Grile P/L

Panel Dash Rh

Screw Thdrol. 3/8-16 x 1/2 Ty-Tt

Screw Mach Trhd 5/16-18 Unc x 3/4

Nut Keps 5/16-18 Unc

Hood Pnt Steel Private Label

Plate Mtg Battery/Fuel Tank

Bushing Snap Nyl. BIk Fuel Line

Bolt Fin Hex 3/8-16 Uncx 1 Gr. 5

Washer 13/32 x 13/16 x 12 Ga,

Nut Lock Hex w/Insert 3/8-16 UNC

Grill Private Lable BIk

Lens Grille Private label

Fender

Bracket Fender

Footrest Pnt.

Footrest Pnt.

Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4

Screw Thdrel, 5/16-18 x 1/2 Tyt

Bracket Asm. Pvt. Lh Mwr. Rear

Bracket Asm. Pvt. Rh Mwr. Rear

Nut Lock HexW/Ins. 1/4-20

Washer 9/32 x 7/8 x 16 Ga.

Bracket Grille LH

Screw Lock Spider #8 x 7/8

Bracket, Grille RH

Bolt Fin Hex 1/4-20 x .75

Air Duct Private Label

Nut Crownlock 1/4-20 UNC

Bracket Suspension Front

Rod Pivot Chassis/Hood

Bolt Hex Hd 1/4-20 UNC x 3/4

Plug Btn BIk

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

33

REPAIR PARTS

DRIVE TRACTOR --MODEL NUMBER AYP9149C79

187 86

81

125

lOO

52

61

96

77

I

1122 52

i " ° /37

34 _'/

22 26 -_

27

34

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9149C79

DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 .....

2146682

5121520X

617490512

8 141003

10 76020416

13 74550412

15 7449O544

18 74780616

19 73800600

21 106933X

22 130804

24 73350600

25 106888X

26 19131316

27 76020412

28 145204

29 71673

30 130807

32 74760512

34 155071

35 120183X

36 19211616

37 1572H

38 123674X

39 74760644

40 4470J

41 154777

42 19131312

47 127783

48 154604

49 123205X

50 74760624

51 73680600

52 73680500

53 105710X

55 105709X

Transaxle (See Breakdown) 56 74760620

Peerless Model 205-027B 57 156971

Spring, Return Brake 59 140312

Strap Torque 61 17490612

Screw Thdrol 5/16-18 x 3/4 62 8883R

Rod Shift Hydro LT 63 140186

Pin Cotter 1/8 x I CAD 64 71170764

Bolt 1/4-28 Unf Gr. 8 W/Patch 65 10040700

Bolt Hex Flghd 5/16-18 Gr. 5 66 154778

Bolt Fin Hex 3/8-16 Uric x 1 Gr. 5 69 142432

Nut Lock Hex W/Wsh 3/8-16 Unc 70 134683

Knob, Round 1/2-13 72 19132012

Rod, Brake 74 156972

Nut, Hex Jam 3/8-16 Unc 75 121749X

Spring, Brake Rod 76 12000001

Washer 77 123583X

Pin Cotter 1/8 x 3/4 CAD. 78 121748X

Rod, Parking Brake 81 158461

Cap, Parking Brake 82 123782X

Bracket, Transaxle 83 19171216

Bolt Hex Hd 5/16-18 Unc x 3/4 84 158286

Shaft, Foot Pedal 86 71208

Bearing, Nylon 87 19212016

Washer 88 12000008

Pin, Roll 89 151147

Pultey, Idler, Flat 95 156970

Bolt 96 4497H

Spacer, Split 100 19111216

Keeper, Belt, Idler 113 127285X

Washer 13/32 x 13/16 x 12 Gauge 116 72110610

Pulley, Idler, V-Groove 118 154774

Bellcrank Assembty 121 154419

Retainer, Belt 122 156963

Bolt 123 19081016

Nut Crownlock 3/8-16 UNC 124 156967

Nut, Crownlock 5/16-18 Unc 125 74780516

Link, Clutch 126 1685H

Spring, Return, Clutch

Bolt Hex 3/8-16 x 1-1/4

V-Belt, Ground Drive

Keeper, Center Span

Screw Thdrol. 3/8-16 x 3/4 Ty. Tr

Cover, Pedal

Pulley, Engine

Bolt Hex 7/16-20 X 4 Gr. 5

Washer

Keeper Belt Engine

Screw

Keeper Belt Engine

Washer 13/32 x 1-1/4 x 12 Gauge

Spacer, Axle PVST

Washer 25/32 x 1-1/4 x 16 Gauge

E-Ring

Key, Square

Washer 25/32 x 1-5/6 x 16 Gauge

Shaft Asm. Cross Hydro 18" Tires

Spdng Torsion T/A

Washer 17/32 x 3/4 x 16 Ga.

Rod, Tie PVST 18"

Bushing Rod Strig. 629/632 ID

Washer 21/32 x 1-1/4 x 16 Ga.

Ring Klip #5304-62

Console, Shift

Rod Asm Bypass PVST

Retainer Spring 1" Zinc/Cad

Washer 11/32 x 3/4 x 16 Ga.

Strap Torque LH LT

Bolt Rdhd Sq. Neck 3/8-16 x 1.25

Spacer Bellcrank

Nyliner Clutching STL

Plate Bypass PVST

Washer 8/32 x 5/8 x 16 Ga.

Spring Return PVST

Bolt Fin Hex 5/16-18 Unc x 1

Nut Lock 5/16-18 Unc

NOTE: All component dimensions give in U.S. inches.

1 inch = 25.4 ram.

35

REPAIR PARTS

TRACTOR ; -MODEL NUMBER AYP9149C79

STEERING ASSEMBLY

11

•/ , i

[ ...... .-_÷___ s'_|

_41

,_--'---42

|;l _37

4Q

67

7O \

8

36

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9149C79

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

114OO44

2 154427

3 156483

4 157473

5 6266H

6121748X

7 19272016

8 12000029

9 3366R

10 156438

1! 10040600

13 154779

15 73901000

17 156546

18 57079

19 124035X

20 126684X

21 10040400

22 71100410

23 127501

25 154406

26 126847X

27 136874

28 19131416

29 17490612

30 76020412

32 130465

36 155099

37 152927

38 140045

39 19133808

40 7810H

41 100711L

42 145054

43 121749X

44 153720

46 121232X

47 6855M

51 73800500

53 73680600

54 74780520

62 156594

63 74780616

65 154780

66 154404

67 74781044

68 154429

69 160367

70 74780636

Wheel Steedng Ayp/P/L BIk

Axle Asm Fr LT W/gzks 38/42

Spindle Asm LH

Spindle Asm RH

WasherThrust .75 x 1.230

Washer 25/32 X 1-5/8 X 16 Ga

Washer 27/32 X 1-1/4 X 16 Ga

Ring Klip #t5304-75

Bearing Col Strg BIk

Link Drag

Washer Lock Hvy Hlcl Spr 3/8

Bearing Axle STLT/GT

Nut Lock Flange 5/8-11 Unc

Shaft Asm Strg Private Label

Washer Thrust 515x 750x 033

Support Shaft

Washer Shim 1/4 X 5/8 X 062

Washer Lock Hvy Helical 1/4

Screw Cap Sckt. Hd Phos & Oil

Shaft Asm Pittman

Bracket Steering

Bushing Link Drag BIk Lr

Gear Sector 22 Teeth

Washer 13/32 x 7/8 x 16 Ga.

Screw Thdrol 318-16x314 Ty-tt

Pin Cotter 1/8 x 3/4 Cad

Rod Tie Wire Form 19 75 Mech

Bushing Steering

Screw

Cap Wheel Steer Ayp

Washer 13/32 x 2-3/8 x 8 Ga

Lock Nut

Adapter Wheel Strg

Boot Shaft Steering

Washer 25/32 X 1-1/4 X 16 Ga

Shaft Extension Steering Non-Adj

Cap Spindle FrTop BIk

Fitting Grease

Nut Lock Hex W/Ins. 5/16-18 Unc P

Nut, Crownlock 3/8-16unc

Bolt Fin Hex 5/16-18 Unc 6 x 1-1/4

Kit Steering Asm Service

Bolt in Hex 3/8-16unc x 1 Gr. 5

Spacer Axle

Bearing Arm Pittman

Bolt fin Hex 5/8-11 UNC x 2-3/4

Brace Axle

Spacer, Brace, Axle

Bolt, Fin Hex 3/8-16unc x 2-1/4

NOTE: All component dimensions given in U.S. inches

1inch = 25.4 mm

37

REPAIR PARTS

TRACTOR - -MODEL NUMBER AYP9149C79

SEAT ASSEMBLY

5

21

KEY PART

NO. NO.

1127427

2 140551

3 74760616

4 19131610

5 145006

6 73800600

7 124181X

8 17490616

9 19131614

10 155925

12 121246X

13 121248X

DESCRIPTION

Seat

Bracket Pivot Seat

Bolt Hex 3/8 -16 X 1

Washer 13/32 X 1 "

Clip Push-In Hinged

Nut Lock Hex w/Wsh 3/8 - 16 Unc

Spring Seat Cprsn 2 250 BIk Zi

Screw Thdro[ 3/8-16 X 1 Ty-tt

Washer 13/32 X 1 X 14 Ga

Pan Seat

Bracket Mounting Switch

Bushing Snap BIk Ny150 Id

KEY PART DESCRIPTION

NO. NO.

14 72050411

15 134300

16 121250X

17 123976X

21 153236

22 73800500

23 74780814

24 19171912

25 127018X

26 10040800

Bolt Rdhd Sht Nk 1/4-20 x 1-3/8

Spacer SplH 28x 96 Yel Zinc

Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoulder 5/16-18 UNC

Nut Lock Hex W/ins 5/16-18 Unc P

Bolt Fin Hex 1/2-13 X 7/8 Gr 5

• Washer ! 7/32 X 1:3/16 X 12 Ga

Bolt-Shoulder 5/I-6-18 X 62

Washer Lock Hvy Hlcl Spr 1/2

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 ram.

38

REPAIR PARTS

TRACTOR --MODEL NUMBER AYP9149C79

DECALS

16

13 10 10 819

5

15.

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1

2

3

4

5

6

7

8

9

146615

145005

146676

141517

272991

157002

4900J

146677

143349

Decal Fender Automatic Wizard 10 146606

Decal Bat Dan/Poi P/L Symbols 13 146678

Decal Hood RH 15 136832

Decal, Deck Vented Wizard Plus 16 127521

Decal, Engine 19 156868

Decal, Danger Fender (Eng) - - 138311

Decal Clutch/Brk (Eng) - - 142341

Decal Hood LH -- 160531

Decal Chassis 42"

DESCRIPTION

Decal Hood

Decal Wheel Steering

Decal V-Belt Schematk

Decal USA Black

Decal, Saddle Oper. Inst. Hyd. Eng.

Decal Handle LiR Height Adz

Decal Drawbar Cntl. Mut Hyd

Manual Owner's

4,10

7

1,9

11

KEY PART

NO, NO. DESCRIPTION

1 59192

2 65139

3 106222X

4 59904

5 106732X427

6 278H

7 9040H

8 106108X427

9 106268X

10 7152J

11 104757X

-- 144334

Cap Valve Tire

Stem Valve

Tire FTs 15 X 6 0 - 6 Service

Tube Front (Service Item Only)

Rim Asm 6" (Front Yellow Service)

Fitting Grease (Front Wheel Only)

Beanng Flange (Front Wheel Only)

Rim Asm 8" (Rear Yellow Service)

Tire R Ts 18x9-5-8 C Service

Tube Rear (Service Item Only)

Cap Axle BIk 1 50 X 1 00

Sealant, Tire (10 oz. Tube)

NOTE: AU component dimensions given in U.S. inches

1 inch = 25.4 mm.

39

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9149C79

ENGINE

4O

3

14 15 /

38

29

OPTIONAL EQUIPMENT

Spark Arrester

72 62

13 4

23

35

4O

REPAIR PARTS

TRACTOR -- MODEL NUMBER AYP9149C79

ENGINE

KEY PART

NO. NO. DESCRIPTION

1

2

3

140310

17720410

4 137352

13 272293

14 13280324

15 13200300

16 11050600

23 156123

29 137180

31 140280

32 140527

33 123487X

35 17490512

37 137040

38

40 124028X

44 17490412

46 19091416

62 10040500

72 71070512

78 17490620

81 128861

Control Th/ch 23.5 Lh Flag

Screw Hex Thd Cut 1/4-20x5/8 T

Engine(See Breakdown) Briggs

Model 287707-0255-01

Muffler Exhaust B&S

Gasket Eng 1 313 Id Tin Plated

Nipple Pipe 3/8 Npt X 3"

Elbow Std 90 Degree 3/8-18 Npt

Washer Lock Eat Tooth 3/8

Shield Browning

Kit Spark Arrestor (Flat Scm)

Tank Fuel Front 2.00 Gal

Cap Asm Fuel

Clamp Hose BIk

Screw Thdrol 5/16-18 x3/4 TY-I"

Line Fuel

Plug Oil Drain (Order From Engine

Manufacturer)

Bushing Snap Nyl BIk Fuel Line

Screw Hexwsh Thdrol 1/4-20x3/4

Washer 9/32 X7/8 X 16 Ga

Washer 5/16

Screw 5.16-18 x 3/4

Screw Thdroi 3/8-16x1-1/4 TYTT

Nut Flange 1/4-20 Starter Nut

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

41

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9149C79

LIFT

7

11

5

3

13

6

/'/I /

19

13

13

32

32 /

19

20 15 20 161,718

15

2O

42

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9149C79

LIFT

KEY PART

NO. NO.

1 159460

2 159471

3105767X

412000002

519211621

6 120183X

7109413X

8 124526X

11 139865

12 139866

13 4939M

15 127218

16 73360800

17 130171

18 73800800

19 139868

20 3146R

31 140302

32 73540600

DESCRIPTION

Wire Asm Inner/Sprg W/Plunger

Shaft Asm Lft RH

Pin Groove

E-dng Truarc #5133-62

Washer Pltd 21/32 X 1 X 21 Ga

Bearing Nylon

Grip Handle Matte

Button Plunger Black

Link Lift LH

Link Lift RH

Retainer Spring

Link Front

Nut Jam Hex 1/2-13 Unc

Tnunnion BIk Enc

Nut Lock WhNsh 1/2-13unc

Arm Suspension Rear

Retainer Spring

Bearing Pvt. Lift Spherical

Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

43

REPAIR PARTS

TRACTOR --MODEL NUMBER AYP9149C79

MOWER DECK

76

74

45

58

68

34

32

27

44

REPAIR PARTS

TRACTOR --MODEL NUMBER AYP9149C79

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO, DESCRIP_ON

1 144393

2 72140506

3 138017

4138440

5 4939M

6 130832

8 850857

9 10030600

!0 140296

11 134149

12 129895

13 137645

14 128774

15 110485X

16 140329

17 72110610

18 72140505

19 132827

20 136888

21 73680500

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968

28 19111016

29 131491

30 157722

3t 129963

32 153535

33 137266

34 72110614

35 133835

36 131494

37 19131316

40 73680600

41 133551

43 140083

44 140088

45 4497H

46 137729

48 133944

49 155066

50 131340

MowerHousing 51 69180

Bolt Rdhd Sqnk 5/16-18unc X3/4 52 139888

Bracket Asm Fr Sway Bar 38/42 53 131845X900

Bracket Asm Deck 42" sway Bar 54 133943

RetainerSpdng 55 155046

Arm Suspension Rear 56 122052X

Bolt 3/8-24 X 1 1/4 58 140086

Washer Lock Hvy 3/8 59 • 141043

Washer Hard Blade Mower Vented 67 106932X

Blade Mulching 42" 68 144200

Bearing Ball 71 142427

Shaft Asm WAower Bearing 72 131870

Housing Mandrel Vented 73 127847

Bearing Ball Mandrel 74 121748X

Stripper Mower Vented 75 12000029

Bolt Rdhd Sqnk 3/8-16 X 1-1/4 76 128903

Bolt Rdhd Sqnk 5/16-18 X 5/8 77 127845

Bolt Shoulder 78 154809

Baffle Vortex42 79 127498

NutCrownlock5/16-18 UNC 80 153701

Stiffener Bracket 42" deck 81 73350600

Bracket DeflectorMower42" 82 142028

Cap Sleeve 80x 112 BIk Mower 83 120958X

Spring Torsion Deflector 2 52 84 156084

Nut Push Phos & Oil 85 72140618

Shield Deflector Mower 42" Blk 92 73800600

Washer 11/32 X 5/8 X 16 Ga 111 155196

Rod Hinge 42" 6 75 Wig 112 155198

Screw Thdrol Rolling Washer Hd 113 17490512

Washer Spacer Mower Vented 114 73510500

Pulley Mandrel 42" 115 72110504

Nut 9/16 Top Lock Flng 116 4898H

Bolt Rdhd 3/8-16uncx1-3/4 Gr. 5 117 105455X

Fastner Christmas Tree 118 73930600

Pulley Idler Flat 3 060 119 19121414

Washer 13/32x 13/16x 16Ga 120 19171512

Nut Crownlock 3/8-16 UNC 121 143723

Rod Pivot W/nibs 128 153390

Rod Clutch Secondary W/nibs 132 19132203

Guard Mandrel LH Black -- 130794

Spring Retainer 1" Zinc/cad

Screw Hex Thd Cut - - 145411

Washer Hardened Smaller

Roller Asm Cam Follower 42" dec

Bolt Shoulder 10-24 Zinc Gr 5 42"

Nut Lock #10-24 Unc

Bolt Shoulder 5/16-18 Uric Blkz

Arm Asm Pad Brake

Washer Hardened

Arm Idler 42" mower LTfY-r

Spacer Retainer Pm Mower

Spring Torsion Brakes 42"

Guard TUV Idler

Knob Rd

V-Belt Mower

Rod Clutch Primary 38/42

Spring Retum

Arm Clutch Secondary

Washer 25/32 X 1-5/8 X 16 Ga

Ring Klip #t5304-75

Bolt Shoulder3/8-16 Unc 1 44

Keeper Spnng 4 000

Lever Asm Clutch Primary

Bushing 747 Od X 794 Lg Brass

Spring Clutch Mower

Nut Hex Jam 3/8-16 Unc

Trunnion Adj

Washer Sintered

Keeper Belt Idler

Bolt Rdhd Sq 3/8-16unc x 2-1/4

Nut Lock Hex w/Ins. 3/8-16 UNC.

Bracket Gauge Wheel LH 42" deck

Bracket Gauge Wheel RH 42" deck

Screw Thdrol 5/16-18 X 3/4 Tyt

Nut Keps 5/16-18 Unc

Bolt Carr 5/16-unc X 1/2

Bolt Shoulder

Wheel Gauge

Nut Crownlock 3/8-16 Unc

Washer 12/32x14/16x12Ga.

Washer 17/32 x 15/16 x 12 Ga.

Bracket Extruded Gauge Wheel

Washer Felt

Washer 13/32 x 1-3/8 x 3 Ga.

Mandrel Asrn Service (Includes Key

Nos. 8-10, 12-15, 31 and 33)

Deck Serv (Std. Deck - Order

seperately gauge wheel

components Key Nos. 111-121 )

NOTE: All component dimensions given

1inch = 25.4 mm in U.S. inches

45

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9149C79

PEERLESS TRANSAXLE -MODEL NUMBER 205-027B

TRANSAXLE

209

190

/87 208B

//189A

e,,._..-71A

88 36

38 37

MODEL and SERIAL

NUMBERS HERE

42A

40

42

/

43

46

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9149C79

PEERLESS TRANSAXLE - MODEL NUMBER 205-027B

TRANSAXLE

REF PART

NO. NO. DESCRIPTION

36 790075 Brake Disc

37 790007 Brake Pad Plate

38 799021 Brake Pad (pkg of 2)

39 786026 Dowe_ Pin

39B 798033 Belt Guard

40 792076A Flat Washer

41 790085 Brake Lever

42 792073 Screw, 1/4-20 x 1-1/4"

42A 792085A Screw, 1/4-20 x 2-1/4"

43 792075 Locknut, 5/16-24

44 790025 Brake Pad Holder

45 786066 Spacer

46 790086 Brake Lever Bracket

71 788069 Square Cut Ring

71A 792162 Pushnut, 9/16"

79 792144 Spring

87 788035 Oil Seal, 5/8"

180 730229A Gear Oi! 80W90

189 792168 Drive Screw#6 x 1/2"

189A 792169 Screw, 10-32x 1/2"

190 792150 Lockwasher

191 792151 Nut, 7/16-20

208B 798025 Fan/Coupling (Incl. 189 & 189A)

209 798024 Control Lever

Parts must be ordered from Tecumseh Products Co.

NOTE: All component dimensions given in U.S. inches

tinch = 25.4 mm

47

REPAIR PARTS

TRACTOR --MODEL NUMBER AYP9149C79

BRIGGS & STRATTON ENGINE -MODEL NUMBER 287707, TYPE NUMBER 0255-01

718

635

552

337

9

230

!614

@

634A

ltr REQUIRES SPECIAL TOOLS

TO INSTALL SEE REPAIR

INSTRUCTION MANUAL.

868

1034

1022

1026

48

REPAIR PARTS

TRACTOR --MODEL NUMBER AYP9149C79

BRIGGS & STRATTON ENGINE - MODEL NUMBER 287707, TYPE NUMBER 0255-01

127 138 106987 _5 117 _4 634B

121 CARBURETOR OVERHAUL KIT

27

52

164

_123

lit REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL,

1044

741

1045

1033 VALVE OVERHAUL

49

REPAIR PARTS

TRACTOR --MODEL NUMBER AYP9149C79

BRIGGS & STRATTON ENGINE -MODEL NUMBER 287707, TYPE NUMBER 0255-01

524

@

523

284A 2_634A 842 524 868 868A

358 GASKET SET

IO138

137

977 CARBURETOR GASKET SET

467

171 535

445

3O4

726

5O

REPAIR PARTS

TRACTOR -- MODEL NUMBER AYP9149C79

BRIGGS & STRATTON ENGINE -MODEL NUMBER 287707, TYPE NUMBER 0255-01

663

877

1265

2O9

11oi,_.L,(." I2_

I10,._ OW_ltS MANUALI 801

729

728

615

783

544

801

311

1090

51

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9149C79

BRIGGS & STRA'I-rON ENGINE - MODEL NUMBER 287707, TYPE NUMBER 0255-01

KEY PART .KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 496412

2 399265

3 391086

5 495858

7272614

8 495735

9 27803

10 94621

11 281246

12 271916

271997

271996

13 94728

15 94239

16 495162

94196

18 494238

20 291675

22 94624

23 492326

24 222698

25 495860

495977

495978

495979

26 495854

495852

495851

495855

27 260924

28 299691

391286

29 494504

495490

32 94695

32A 94648

33 495856

34 495857

35 262811

37 224502

40 224641

45 262411

46 96884

51 272465

Cylinder Assembly 52 272569

Bearing, Cylinder

Seal, Oil 53 94637

Head, Cylinder 75 224061

Gasket, Cylinder Head 78 94626

Breather Assembly 93 281346

Gasket, Valve Cover 95 94098

Screw, Sems 98 495800

Tube, Breather 104 231789

Gasket, Crankcase Cover, 1/64" 105 231855

Gasket, Crankcase Cover, .005" 106 231854

Gasket, Crankcase Cover, .009" 108 224540

Screw, Cylinder Head 117 231858

Plug, Oil Drain 118 495932

Crankshaft 121 497535

Timing Gear Key 123 94616

Base, Engine 125 498051

Seal, Oil 127 - - -

Screw, Sems, Base Mounting 130 224539

Flywheel and Ring Gear Assembly, 131 494379

Magneto 133 494381

Key, Flywheel 137 281165

Piston Assembly, Standard Size 138 281164

Piston Assembly, .010" Oversize 141 495931

Piston Assembly, .020" Oversize 142 231859

Piston Assembly, .030" Oversize 147 231985

Ring Set, Piston, Standard Size 164 214047

Ring Set, Piston, .010" Oversize 166 94555

Ring Set, Piston, .020" Oversize 171 281051

Ring Set, Piston, .030"Oversize 187 393815

Lock, Piston Pin 188 94627

Pin Assy., Piston, Standard Size 192 492160

Pin Assy., Piston, .005" Oversize 201 262767

Rod Assembly, Connecting 209 260695

Rod Assembly, Connecting, 216 262766

.020" Undersize Crankpin Bore 219 490815

Screw, Hex Washer Head, 1-57/64 222 495611

Screw, Hex Washer Head, 1-5/8 224 94729

Valve, Exhaust 225 495157

Valve, Intake 227 493935

Spring, Valve 230 94742

Guard, Flywheel 232 262785

Retainer, Valve Spring 238 262836

Tappet, Valve 240 394358

Gear, Cam 265 221535

Gasket, Carburetor

(Carburetor to Elbow)

Gasket, Carburetor

(Elbow to Cylinder)

Stud, Carburetor Mounting

Washer, Spring

Screw, Sems

Bushing, Throttle Shaft

Screw, Throttle

Screw, Idle Speed

Pin, Float Hinge

Valve Float

Seat, Inlet Valve

Valve, Choke

Jet, Needle Valve

Valve, Needle

Carburetor Overhaul Kit

Screw, Elbow Mounting

Carburetor Assembly

Plug, Welch (Sold in Kit Only)

Valve, Throttle

Shaft and Lever, Throttle

Float, Carburetor

Gasket, Float Bowl

Washer, Bowl

Shaft and Lever, Choke

Nozzle, Carburetor

Pilot, Jet

Elbow, Carburetor

Stud, Rocker Arm

Nut, Air Cleaner Mounting

Line, Fuel (11" Long, Cut to Suit)

Screw, Hex Head, 3/4

Screw Assembly, Rocker Arm

Link, Governor

Spring, Governor

Link, Choke

Gear, Governor

Plate, Governor Control

Screw, Sems, Air Cleaner

Crank, Governor

Lever Assembly, Governor

Washer, Governor Crank

Spring, Governor Link

Cap, Valve

Filter, Fuel (In Fuel Line)

Clamp, Casing

NOTE: All component dimensions given in U.S. inches

1inch = 25.4 mm

52

REPAIR PARTS

TRACTOR --MODEL NUMBER AYP9149C79

BRIGGS & STRATTON ENGINE -MODEL NUMBER 287707, TYPE NUMBER 0255-01

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

284 94704 Screw, Hex Head

284A 94073 Screw, Hex Head

294 810068 Screw, Set

304 496281 Housing, Blower

305 94786 Screw, Hex, Head, 727 490324

Blower Housing Mounting 728 94951

306 224696 Shield, Cylinder 729 225170

307 94623 Screw, Cylinder Shield 729A 281390

309 497595 Motor, Starter 741 262932

310 497602 Bolt, Thru 757 213998

311 497608 Brush Set 758 399891

333 495859 Armature, Magneto 759 298909

334 93381 Screw, Sems, Armature Mounting 761 94593

337 491055 Plug, Spark 783 280104

346 93705 Screw, Hex Head 801 394856

356 497708 Wire Assembly 802 497605

356A 497671 Wire, Stop 803 497604

356B 494705 Wire Stop 842 270920

358 495993 Gasket Set 847 496415

363 19203 Puller, Flywheel 851 493880

383 89838 Wrench, Spark Plug 868 494435

423 94073 Screw, Sems 868A 272610

445 493909 Cartridge, Air Cleaner 871 262835

455 222561 Cup, Screen Mounting 872 281104

467 493903 Knob, Air Cleaner 875 495862

468 224948 Screen, Flush Rotating 877 393456

474 393474 Stator, Altemator 947 497157

482 93621 Screw, Sems 965 94108

510 497606 Drive, Starter 975 495933

523 495230 Cap and Dipstick, Oil Filler 977 494385

524 68838 Seal, Filler Tube 987 281166

525 496113 Tube, Oil Filler 1005 281355

535 272403 Element, Filter 1006 224413

537 281106 O-Ring, AirCleaner 1019 496758

544 497603 Armature, Starter 1022 272475

552 231597 Bushing, Govemor Crank 1023 224552

562 92613 Bolt, Governor Lever 1026 494432

592 231082 Nut, Hex 495136

601 93053 Clamp, Fuel Pipe 1029 224554

611 493496 Elbow, Fuel Pipe 1033 495992

614 93306 Pin, Cotter 1034 495248

615 63080 Retainer 1044 94673

618 262803 Spring, Choke Return 1045 231828

634 281168 Seal, Choke Shaft 1054 270723

634A 491323 Seal, Governor 1058 272623

634B 98970 Washer, Throttle Shaft 1090 497607

635 280872 Elbow, Spark Plug

646 224546 Brace, Air Cleaner

653 93585 Screw, Hex Head

657 93496 Screw, Sems

663 94620 Screw, Serf-Tapping

DESCRIPTION

668 280848 Spacer

718 230192 Pin, Dowel

726 392134 Gear, Ring

(Includes Mounting Hardware)

Cover, Starter

Screw, Hex Head

Retainer, Wire

Clip, Wire

Gear, Timing

Link, Counterweight

Counterweight Assembly

Pin, Counterweight

Screw, Counterweight

Gear, Starter

Cap, Drive

Cap, End

Housing, Starter

Seal, Oil Filler Cap

Fill Group, Oil

Terminal, Ignition Cable

Seal Assembly, Valve

Gasket, Valve

Bushing, Guide (Intake & Exhaust)

Cover, Air Cleaner

Body, Air Cleaner

Diode and Connector Assembly

Solenoid

Nut, Hex

Bowl Assembly, Carburetor

Carburetor Gasket Set

Seal, Throttle Shaft

Fan, Flywheel

Retainer, Fan

Label Kit

Gasket, Cover

Cover, Rocker Arm

Rod, Push, Intake

Rod, Push, Exhaust

Arm, Rocker

Valve Overhaul Kit

Guide Assembly, Push Rod

Screw, Hex Head

Extension, Crankshaft

Tie, Cable

Manual, Owner's

Retainer, Brush

RPM Settings: Low: 1650-1850, High: 3200-3400

NOTE: All componentdimensions given in U.S.inches

1 inch = 25.4 mm

53

SERVICE NOTES

54

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTING " -- ...CUT'ou..

r_'i's/_. _oNOOT.r_°

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SKY LINE OR TREE.

15° MAX.

&Operate your Tractor up and down the face of slopes (not

greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

HOW AND WHERE TO ORDER PARTS

You can identify your product correctly by looking at its model number label which is located under the seat.

1. A. Name the product that needs a part, for example: tractor.

B. State the product's model number and factory number. These numbers appear on a label on the product.

2. Listthe description and part number of the part you want. This manual showsdrawings, descriptions, and part

numbers.

3. You may order from a participating Western Auto store. If you cannot do that, please order direct from:

Telephone: 1-800-633-8434

Western Auto National Parts Center

2107 Grand Avenue

Kansas City, MO 64108

160531 4.1.97 JH

PRtNTED IN U.S.A.