Craftsman 917270430 User Manual 13.5 HP 38 MOWER 5SPD LAWN TRACTOR Manuals And Guides L9080036

CRAFTSMAN Lawn, Tractor Manual L9080036 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917270430 917270430 CRAFTSMAN CRAFTSMAN 13.5 HP 38 MOWER 5SPD LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 13.5 HP 38 MOWER 5SPD LAWN TRACTOR #917270430. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman CRAFTSMAN 13.5 HP 38 MOWER 5SPD LAWN TRACTOR Manual

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Owner's Manual

(RAFTtMAN"
13.5 HP

ELECTRIC START
38" MOWER
5 SPEED TRANSAXLE

LAWN TRACTOR
Model No.
917.270430

• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts

CAUTION:

For answers to your questions

Read and follow all Safety
Rules and Instructions before

about this product, Call:

operating this equipment.

Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat

1-800-659-5917

Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.comlcraftsman

Warranty ...............................................
Safety Rules ..........................................
Product Specifications ..........................
Assembly ...............................................
Operation. ............................................
Maintenance Schedule ......................

2
2
5
8
11
17

Maintenance ....................................... 17
Service and Adjustments .................... 21
Troubleshooting ................................. 28
Repair Parts ........................................ 32
Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) _ears from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructionsin the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained
in the owner's manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. In-home
warranty service on your Craftsman riding equipment is available at no charge for 30
days from the date of purchase. Please contact your nearest service center. After 30
days from the date of purchase, warranty service is available by taking your Craftsman
riding equipment to your nearest Sears Service Center. (In-home warranty service will
still be available after 30 days from the date of purchase but a standard trip charge will
apply). This warranty applies only while this product is in the United States. This
Warranty gives you specific legal rights, and you may also have other rights which may
vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoflman Estates, IL 60179

GENERAL

OPERATION

• Read, understand, and follow all instructions in the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blade.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.

• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either the entire grass catcher or the
guard in place.
• Slow down before tuming.
• Never leave a running machine unattended. Always turn off blades, set
parking brake, stop engine, and re2
move keys before dismounting.

• Tum off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under the influence of alcohol or drugs.
• Watch for traffic when operating near
or crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or
truck.
SLOPE

OPERATION

Slopes are a major factor related to lossof-control and tipever accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
• Do nottum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.

• Do nottry to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.

CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. Neverassume that children will remain where you
last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be sedously injured or interfere
with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling. Do
not smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.

• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regulady.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
3

• Nevermakeadjustmentsor repairs
with the enginerunning.
• Grasscatchercomponentsare subject
to wear,damage,and deterioration,

• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as required.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.

which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.

• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another

•

responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind
and down for small children.

•

• Mow up and down slopes (15 ° Max),
not across.

Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
white on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
Do not tum on slopes unless necessary, and then, tum slowly and gradually downhill, if possible.

WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.

_k, Look for this symbol to point out important safety precautions. It means
CAUTION!!! BECOME AWARE!!! YOUR
SAFETY IS INVOLVED.
/k CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and
place wire where it cannot contact spark
plug.

PRODUCT SPECIFICATIONS
GASOLINE
CAPACITY
AND TYPE:

1.25 GALLONS
UNLEADED
REGULAR

OIL'TYPE

SAE 30(ABOVE
SAE 5W-30

(API-SF/SG/SH):

MAINTENANCE

A Sears Maintenance Agreement is
available on this product. Contact your
nearest Sears store for details.
CUSTOMER

32°F

3.0 PINTS

;PARK PLUG:

CHAMPION
RJ19LM

_AP: .030")
CALVE

INTAKE:

3LEARANCE:

EXHAUST:.009"-.0t

3ROUND

.005"-.007"

WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brushcovered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester
is used, it should be maintained in
effective working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears Authorized
Service Center/Department (See
REPAIR PARTS section of this manual).

SPEED FORWARD:

[MPH):

RESPONSlBIUTIES

• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under "Maintenance" and =Storage" sections of this
owner's manual.

(Below 32°F)
Z)IL CAPACITY:

AGREEMENT

1ST

1.0

2ND

2.2

3RD

3.2

4TH

4.4

5TH
REVERSE:

5.0
1.4

TIRE
PRESSURE:

FRONT:
REAR:

14 PSI
12 PSI

CHARGING
SYSTEM:

3 AMPS BATTERY
5 AMPS HEADLIGHTS

BATTERY:

AMP/HR:
25
MIN. CCA:
190
CASE SIZE:U1R

3LADE BOLT
FORQUE:

27-35 FT. LBS

CONGRATULATIONS
on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability and performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest Sears Authorized Service
Center. We have competent, well-trained
technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".

Parts Bag contents shown full size

(2) Sheet
Metal
Screws
#10-16 x 1/2

(1)Locknut
3/8-24
(1) Large Flat Washer

(1) Knob

(1) Washer
17/32 x 1-3/16 x 12 Gauge

(1) Shoulder
Bolt 5/16-18

Parts packed separately in carton

F-7
Seat
Video
Cassette

Manual

Steering
Wheel

Steering
Boot

Parts Bag

Parts Bag contents not shown full size

Wheel
Steering
Insert,
(2) Keys

Slope Sheet

Steering
Bushing

,
=

Steering Wheel
Adapter

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
f_
I _
Steering Wheel
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 5/16"wrench
(1) Pliers
(2) 1/2"wrench
(1) Utility knife
(1) Tire pressure gauge

(_---Large

Fiat Washer

She

") _
/
"

_"_

Steering Wheel_
Steering Wheel /
Adapter

TO REMOVE TRACTOR
CARTON
UNPACK CARTON

Steering Shaft
(Assembly
Position)

Metal

Sc,ew

Steering
Bushing

Tabs

Steering

FROM

• Remove all accessible loose parts
and parts boxes from shipping carton.
• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
• Remove mower and packing matedals.
• Check for any additional loose parts
or boxes and remove.

Slot
Steedng
(Shipping Position)

.........
........

.,'
J

• Assemble large flat washer and 3/8-24
Iocknut and tighten securely.
• Snap steedng wheel insert into center
of steedng wheel.
• Remove protective materials from
tractor hood and grill.
IMPORTANT:Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.

BEFORE ROLUNG TRACTOR OFF
SKID
STEERING

3/8-24Locknut

When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).

ATTACH

insert

((J .J lJI

WHEEL

• Slide the steedng bushing over the
steedng shaft.
• Raise steedng shaft forward until
screw holes in dash line up with
steering bushing. Install two (2) sheet
metal screws and tighten securely.
• Position steering boot over steedng
shaft.

HOW TO SET UP YOUR
CHECK BATTERY

TI:_, C'FOR

• Lift seat pan to raised position and
open battery box door.
• If this battery is put into service after
month and year indicated on label
(label located between terminals)
charge battery for minimum of one
hour at 6-10 amps. (See "BATTERY"
in
Maintenance section of this manual for

• Place tabs of steering boot over tab
slots in dash and push down to
secure.
• Slide steedng wheel adapter onto
upper steering shaft.
• Position front wheels of the tractor so

charging instructions),

they are pointing straight forward.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
onto adapter.

• Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
Battery Box

Label

TO DRIVE

TRACTOR

OFF SKID

WARNING:
Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is
INSTALL

SEAT

Adjust seat before tightening adjustment
knob.
• Remove cardboard packing on seat
pan.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and fiat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position
is reached which allows you to press
clutcWbrake pedal all the way down.
• Get oft seat without moving its
adjusted position.
• Raise seat and tighten adjustment
knob securely.

Shoulder

Seat Pan

clear of other people and obiects.
• Be sure all the above assembly steps
have been completed.
• Check engine oil level and fill fuel
tank with gasoline.
• Sit on seat in operating position.
depress clutch/brake pedal and set
the parking brake.
• Place gear shift lever in neutral (N)
position.
• Press lift lever plunger and raise
attachment lift lever to its highest
position.
• Start the engine. After engine has
started, move throttle control to idle
position.
• Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
• Slowly release clutch/brake pedal anq
slowly drive tractor off skid.
• Apply brake to stop tractor, set parkin!
brake and place gearshift lever in
neutral position.
• Turn ignition key to "OFF" position.
Continue with the instructions that
follow.

CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for
replacing motion and mower blade driv_
belts in the Service and AdjOstments
section of this manual. Verify that the
belts are routed correctly.

Flat Washer
Adjustment
Knob

TO ROLLTRACTOR
OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise
attachment lift lever to its highest
position,
• Release parking brake by depressing
clutch/brake pedal.
• Place freewheel control in freewheeling position to disengage transmission
(See "TO TRANSPORT" in the Operation section of this manual).

CHECK

BRAKE

SYSTEM

After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adiustment.'
section of this manual.

CHECK TIRE PRESSURE

4CHECKLIST

•

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS"
section of this manual.

BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE
AND
SATISFACTION
FROM THIS QUALITY
PRODUCT.

CHECK DECK LEVELNESS

PLEASE REVIEW THE FOLLOWING
CHECKLIST:

For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.

,/All assembly instructions have been
completed.
/ No remaining loose parts in carton.
4 Battery is properly prepared and
charged. (Minimum 1 hour at 6
amps).
/ Seat is adjusted comfortably and
tightened securely.
/ All tires are properly inflated. (For
shipping purposes, the tires were
ovednflated at the factory).
/ Be sure mower deck is properly
leveled side-to-side/front-to-rear for
best cutting results. (Tires must be
propedy inflated for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are propedy
clamped.
WHILE LEARNING HOWTO USEYOUR
TRACTOR, PAY EXTRAATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
/ Be sure brake system is in safe
operating condition.

These symbols may appear on your tractor or in literature supplied with the product.
Leam and understand their meaning.

r- A
BATTERY

CAUTION OR
WARNING

REVERSE

FORWARD

ENGINE ON

ENGINE OFF

OIL PRESSURE

LIGHTS ON

OVER TEMP
LIGHT

FUEL

CHOKE

MOWER HEIGHT

PARKING BRAKE
LOCKED

UNLOCKED

R N H
ATTACHMENT
CLUTCH ENGAGED

IGNITION

REVERSE

NEUTRAL

ATTACHMENT
CLUTCH DISENGAGED

FAST

SLOW

!
MOWER LIFT

HIGH

LOW

KEEP AREA CLEAR

PARKING BRAKE

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL
(AutomaticModelsonly)

DANGER, KEEP HANDS AND FEET AWAY

KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.

Attachment
Clutch Lever

Ignition Switch

Plunger
Throttle/Choke
Attachment
Lift Lever

Pedal

Adjustment
Indicator

Brake Lever

\
Our tractors conform to the safety standards of the American National Standards
Institute.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor,
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.

IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to
release attachment lift lever when
changing its position,
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks
clutch/brake pedal into the brake
position.
THROTTLE/CHOKE
CONTROL - Used
for starting and controlling engine speed.

The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR

leaving tractor to prevent unauthodzec

TO SET PARKING

use.

BRAKE

• Never use choke to stop engine.
IMPORTANT:
Leaving the ignition
switch in any position other than "OFF"
will cause the battery to be discharged,
(dead).
NOTE:
Under certain conditions when

Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
• Depress clutch/brake pedal into full
=BRAKE" position and hold.
• Place parking brake lever in =ENGAGED" position and release pressure from clutch/brake pedal. Pedal
should remain in "BRAKE" position.
Make sure parking brake will hold
tractor secure.

tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_ILCAUTION:
Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.

Attachment Clutch Lever
Throttle/Choke

TO USE THROTTLE

Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.

Position
Brake
"Engaged"
Position

Pedal

• Full throttle offers the best bagging
and mower performance.

TO MOVE FORWARD AND
BACKWARD

Lever
Position

The direction and speed of movement i
controlled by the gearshift lever.
• Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
• Move gearshift lever to desired
position.
• Slowly release clutch/brake pedal to
start movement,
IMPORTANT: Bring tractor to a complet
stop before shifting or changing gears,
Failure to do so will shorten the useful
life of your transaxle.

Position

STOPPING
MOWER

BLADES

• To stop mower blades,move attachment clutch lever to "DISENGAGED"
position.
GROUND

DRIVE-

• To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
• Move gearshift lever to neutral (N)
position.
ENGINE

CONTROL

• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
=backfire".
• Turn ignition key to "OFF" position and
remove key. Always remove key when

TO ADJUST
HEIGHT

MOWER CUTTING

The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height
of grass and types of grass being
mowed.
• The average lawn should be cut to
approximately 2-112 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.

TO OPERATE ON HILLS
_CAUTION:
Do not drive up or down
hillswith slopes greater than 15° and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.

TO TRANSPORT
• Raise attachment lift to highest
position with attachment lift control.
• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope,
cord, etc.).

TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment
clutch engaged will shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift
control.
• Start mower blades by engaging
attachment clutch control.
• TO STOP MOWER BLADES. disen_gage attachment clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.

TOWING CARTS AND OTHER
A'n'ACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. "13rescan lose traction with
the ground and cause you to lose control
of your tractor.

Attachment Clutch Lever "Engaged"
Position
Lever High

Position
Position
Guard

ADD GASOLINE

TO START ENGINE

• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
de_its
and reduce valve life). Do
not mix oil with gasoline. Purchase
fuel in quantities that can be used
within 30 days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use
fresh, clean winter grade gasoline to
help insure good cold weather starting.
WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions
for additional information. Never use
engine or carburetor cleaner products in
the fuel tank or permanent damage may

When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel
from the tank to the engine.
• Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
• Place gear shift lever in neutral (N)
position.
• Move attachment clutch to =DISENGAGED" position.
• Move throttle control to fast position
• Pull choke control out for a cold
engine start attempt. For a warm
engine start attempt the choke control
may not be needed.
NOTE: Before starting, read the warm
and cold starting procedures below.
• Insert key into ignition and turn key
clockwise to =START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the
choke control out and retry.

WARM WEATHER STARTING (50 ° F and
above)
• When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly.
• The attachments and ground ddve can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.

occur.

_CAUTION:
Fill to bottom of gas tank
filler neck. Do not ovedill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
BEFORE STARTING THE ENIGNE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already titled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until =FULL" mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See =OIL
VISCOSITY CHART" in the Customer
ResponsibiUties section of this
manual).
• To change engine oil, see the Maintenance section in this manual.

COLD WEATHER STARTING (50 ° F and
below)
• When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke contro/is fully in. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to severa/minutes,
depending on the
temperature.
• The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32
F) the carburetor fuel mixture may need
to be adjusted for best engine performance. See _TO ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
MOWING

• When mowing large areas, start by
tuming to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried
clippings. Make first cut relatively
high; the second to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to
dry before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge ot
material. Regulate ground speed by
selecting a low enough gear to give
the mower cutting performance as well
as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
[

]

TIPS

• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be propedy leveled for
best mowing performance.
See TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of
this manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribution of clippings and more uniform
cutting.

MAINTENANCE
Fi,,
,.o. s

SCHEDULE

..,_._e_

Check Tire Pressure

T
R

Check Operator Presence and
Interlock Systems
Check for L_ose Fasteners

1_7

Lubrication

A
0

Check Battery Level
SharperVReplace
Mower Blades
Clean Battery and Terminals

Check Transaxle Cooling

Ikf

Chart

Adjust Blade Belt(s) Tension
Adjust Motion
Check

Drive Belt(s

Engine

Change

I_s

Tension

Oil Level

_#/s
i_

Engine Oil

Clean

Air Filter

Clean Air

Inspe_ Muffler/Spark
Attester
Replace O a FiRe=" (If equipped)

I_.=

Clean

Screen

Engine

Cooling

Replace Spark Plug

Fins

ReplaCe

Air Filtel" Paper

Replace

Fuel Filter

I - Change more often whefl opiating
2 - Service _
often when operating

Cadddge

GENERAL

RECOMMENDATIONS

The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To
receive full value from the warranty,
operator must maintain tractor as
instructed in this manual.
Some adjustments will need to be made
periodically to propedy maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each
season.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and
help your engine run better and last
longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
• Check for loose fasteners.

II_

V_2

trade5 a heavy load or in high ambient temperatures.
in dtr(y of dusty cooditions,

3 - If equipped with oil filler, change oil eve(y 50 hours,
4 - Replace blades rnore o;_n when mowing tn sandy soil

•
•
•
•

_,s

5 - ff equipped with ad_ustllb]e sy_em.
6 - Not requited if equipped with mxinterm nce- fnim bRnety.
7 - Tighl_
front axle pivot bolt to 35 fl.-Ibs, maximum.
Oo not overtighten.

LUBRICA_ONCHART
(D Spindle-Zen_
F;"
,
:._.(DFront Wheel.-.
Bearing
,'W
Zerk
f

o
i

(_3ENERAL PURPOSE GREASE
_)REFER TO MAINTENANCE "ENGINE"
SECTION
IMPORTANT:
Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
17 sparingly.

TRACTOR
Always observe safety rules when
performing any maintenance.

BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be
adjusted. (See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual).

TIRES
• Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or
insect control chemicals which can
harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and
prevent fiat tires due to slow leaks, tire
sealant may be purchased from your
local parts dealer. Tire sealant also
prevents tire dry rot and corrosion.
OPERATOR

PRESENCE

• Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT:
To ensure proper assembly, center hole in blade must align with
star on mandrel assembly.
• Reassemble hex belt, lock washer and
flat washer in exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT:
Blade belt is Grade 8 heat
treated.
Mandrel Assembly
Trailing Edge Up
/
Blade Center

_£--Hex

Bolt (Grade:

*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN
BLADE
NOTE: We do not recommend sharpening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced.
An unbalanced blade will
cause excessive vibration and eventual

SYSTEM

Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in

damage to mower and engine.
• The blade can be sharpened with a
file or on a grinding wheel. Do not
attempt to sharpen while on the
mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a
cone balancer. (When using a cone
balancer, follow the instructions
supplied with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded

the disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be

portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain
in a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.

kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to
allow access to blades.
• Remove hex bolt, lock washer and flat
washer secudng blade.

Center Hole

BATI'ERY
Your tractor has a battery charging
system which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend
its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or
covers. Adding or checking level of
electrolyte is not necessary.
TO CLEAN

BATTERY

AND TERMINALS

Corrosion and dirt on the battery and
terminals can cause the battery to =leak"
power.
• Open battery box door.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable
ends with wire brush until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See =REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS
section of this
manual).
V-BELTS

Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.

TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES

NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity
oils
will result in increased oil consumption
when used above 32°F. Check your
engine oil level more frequently to avoid
possible engine damage from running
low on oil
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one
year.
Check the crankcase

oil level before

starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check
the oil level.
TO CHANGE

ENGINE

OIL

Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely,
replace oil drain plug and tighten
securely.
• Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
=PRODUCT SPECIFICATIONS"
section of this manual.
• Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate
reading. Keep oil at =FULL" line on
dipstick.
Oil Fill Cap/

Dipstick

/("

Oil Drain Plug

CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.

ENGINE

COOLING

FINS

• Clean cartridge by tapping gently on
flat surface. If very dirty or damaged,
replace cartridge.
• Reinstall cartddge, nut, prscleaner,
cover and secure with knob(s).
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge.
Do not use prassudzed air to clean or
dry cartridge.

Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage
from overheating.
• Remove screws from blower housing
and lift housing and dipstick tube
assembly off engine.
• Cover oil fill opening to prevent entry
of dirt.
• Use compressed air or stiff bristle
brush to thoroughly clean engine
cooling fins.
• To reassemble, reverse above
procedure.
Screws

Blower Housing

Cover Knob

_Cover

Screws
Foam

Cartridge

Pre-Cleaner _ut
!

_'_-Paper
artridge

Assembly

Base

MUFFLER

Plug
Engine Cooling Fins

Inspect and replace corroded muffler
and spark arrester (if equipped) as it
could create a fire hazard and/or

AIR FILTER
Your engine will not run propedy using a
dirty air filter. Clean the foam pra-cleaner
after every 25 hours of operation or
every season. Service paper cartridge
every 100 hours of operation or every
season, whichever occurs first.
Service air cleaner more often under
dusty conditions.
• Remove knob(s) and cover.

damage.

SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in =PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes

TO SERVICE PRE-CLEANER
•
•
•
•

Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
• If very dirty or damaged, replace precleaner.
• Reinstall pre-cleaner over cartridge.
• Reinstall cover and secure with
knob(s).
TO SERVICE

clogged, obstructing fuel flow to carburetor, replacement is required.
• With engine cool, remove filter and
plug fuel line sections.
• Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
• Be sure there are no fuel line leaks
and clamps are property positioned.
• Immediately wipe up any spilled
gasoline.

CARTRIDGE

• Remove cartridge nut.
• Carefully remove cartridge to prevent
debris from entering carburetor.
Clean
base carefully to prevent debds from
entering carburetor.

Clamp_amp

Fuel Filter_

CLEANING
Clean engine,battery,seat, finish,etc.
of all foreign matter.
Keepfinished surfacesand wheels
free of all _]asoline, oil, etc.
• Protect painted surfaces with automotive type wax.

We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened engine life.

._CAUTION:
Before performing any service or adjustments:
Depress clutch/brake pedal fully and set parking brake.
: Place gearshift lever in neutral (N) position.
Place attachment clutch in =DISENGAGED"

position.

Make ignition
sure the
movingkey.
parts have completely stopped.
i Turn
keyblades
"OFF" and
and all
remove
Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TRACTOR

• Disconnect front links from deck by
removing retainer springs.
• Raise lift lever to raise suspension
arms, Slide mower out from under
tractor.
IMPORTANT:
If an attachment other
than the mower deck is to be mounted
on the tractor, remove the front links.
TO INSTALL MOWER
• Raise attachment lift lever to its
highest position.
• Slide mower under tractor with

TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
• Place attachment clutch in =DISENGAGED" position.
• Move attachment lift lever forward to
lower mower to its lowest position.
• Roll belt oft engine pulley.
• Disconnect clutch rod from clutch lever
by removing retainer spring.
• Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
• Disconnect suspension arms from rear
deck brackets by removing retainer
springs.

discharge guard to right side of tractor.
• Lower lift lever to its lowest position.
• Install mower in reverse order of
removal instructions.
Lever
Spring
Front Link

Link
Retainer

Retainer
Anti-Sway Bar

TO LEVELMOWERHOUSING
Adjustthe mowerwhile tractoris parked
on level groundor driveway. Makesure
tires are properly inflated (See =PRODUCT SPECIFICATIONS" on page 5 of
this manual). If tiros are over or
underinflated, you will not properly
adjust your mower.
SIDE-TO-SIDE

ADJUSTMENT

• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground.
Distance =A" on
both sides of mower should be the
same or within 1/4" of each other.
• If adjustment is necessary, make
adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:
Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements
after adjusting.
Bottom edge of
mower to ground

• Before making any necessary adjustments, check that beth front links are
equal in length. Both links should be
approximately 10-3/8".
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower loosen nut =E"
on both front links an equal number of
turns.
• When distance =D" is 1/8' to 1/2' lower
at front than roar, tighten nuts =F"
against trunnion on beth front links.
• To raise front of mower, loosen nut =F"
from trunnion on both front links.
Tighten nut =E" on both front links an
equal number of tums.
• When distance =D" is 1/8" to 1/2" lower
at front than roar, tighten nut =F"
against trunnion on both front links.
• Recheck side-to-side adjustment.
Mandrel

"D"

Bottom edge of
mower to ground

Both Front Links Should be Equal in Length

Nut

Front Links
FRONT-TO-BACK
ADJUSTMENT
IMPORTANT:
Deck must be level side-to
side. If the following front-to-back
adjustment is necessary, be sure to
adjust both front links equally so mower
will stay level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front
and behind the mandrel at bottom edge
of mower housing as shown.

TO REPLACE MOWER BLADE
DRIVE BELT
The mower blade drive bolt may be
replaced without tools. Park the tractor
on level surface. Engage parking brake,
BELT REMOVAL• Place attachment clutch in =DISENGAGED" position,
• Move attachment lift lever forward to
lower mower to its lowest position.
• Roll belt off engine pulley.

Mandrel

• Disconnect R.H. suspension arm from
rear deck bracket by removing retaine
spring,
• Work belt off both mandrel pulleys an€
idler pulleys.
• Pull belt away from mower.
BELT INSTALLATION
• Install new belt in reverse order of
removal.
• Make sure belt is in all pulley grooves
and inside all belt guides.

Idler
Pulleys

Pulley

Suspension Arm -

Retaine
Spring

Mand
Pulley

° Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest
gear, further maintenance is necessary. Contact your nearest authorize¢
service center/department..
With Parking Brake "Engaged"

TOADJUSTBRAKE
Your tractor is equipped with an adjustable brake system which is mounted on
the right side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be
adjusted.
• Depress clutch/brake pedal and
engage parking brake.
• Measure distance between brake
operating arm and nut =A" on brake
rod.
• If distance is other than 1-1/2", loosen
jam nut and turn nut =A" until distance
becomes 1-1/2". Retighten jam nut
against nut =A'.

Nut =A"
Jam Nut

- Operating
Arm

TO REPLACE

MOTION

DRIVE BELT

Park the tractor on level surface, Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of leftfootrest.
• Remove mower (See "TO REMOVE
MOWER" in this section of this
manual.)
• Remove belt from stationary idler and
clutching idler.
• Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
• Pull belt toward front of tractor and
remove downwards from around
engine pulley.
• Install new belt by reversing above
procedure.

• On rear wheels only: align grooves in
rear wheel hub and axle. Insert
square key.
• Replace washers and snap retaining
ring securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and
prevent flat tires due to slow leaks, tire
sealant may be purchased from your
local parts dealer. Tire sealant also
prevents tire dry rot and corrosion.
Washer
Retaining
Axle
Cover

Engine Pulley--

Square Key----'-''_
(Rear Wheel Only)
Clutchingldler /

StationaryIdler
Transaxle
L:::::

Pulley_

TO ADJUST STEERING WHEEL
ALIGNMENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble per
instructions in the Assembly section of
this manual.
FRONT

WHEEL

TOE-IN/CAMBER

The front wheel toe-in and camber are
not adjustable on your tractor. If damage
has occurred to affect the front wheel
toe-in or camber, contact your nearest
authorized service center/department.
TO REMOVE

WHEEL

FOR

REPAIRS

• Block up axle securely.
• Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
• Repair tire and reassemble.

TO START ENGINE WITH AWEAK
BATTERY
_1_ CAUTION: Lead-acid batteries
generate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE
section of this manual).
If =jumper cables" are used for emergency starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES • Connect each end of the RED cable to
the POSITIVE (+) terminal of each
battery, taking care not to short against
chassis.
• Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully
charged battery.
• Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE
ORDER -

CABLES,

REVERSE

• BLACK cable first from chassis and
then from the fully charged battery.
24 ° RED cable last from both batteries.

Positive Terminal

Negative Terminal

TO REPLACE
HEADLIGHT
BULB
• Raise hood.
• Pull bulb holder out of the hole in the
backside of the grill.
• Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
• Close hood.

Chassis.

INTERLOCKS

Terminal
REPLACING

BA'I-rERY

cause
running, o
wiring
section.

TO REPLACE FUSE

,_CAUTION:
Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
• Lift hood to raised position.
• Remove terminal guard.
• Disconnect BLACK battery cable then
RED battery cable and carefully
remove battery from tractor.
• Install new battery with terminals in
same position as old battery.
• Reinstall terminal guard.
• First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
• Connect BLACK grounding cable to
negative (-) battery terminal with
remaining hex bolt and keps nut.
Tighten securely
• Close terminal access doors.
• Close hood.

Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.

TO REMOVE HOOD AND GRILL
ASSEMBLY

• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood a
sides, tilt toward engine and lift off of
tractor.
• To replace, reverse above procedure.

Hood

,,EoW,,

ENGINE

Ba_e_
Box

Maintenance, repair, or replacement of
the emission control devices and
systems, which are being done at the
customers expense, may be performed
by any non-road engine repair establish
ment or individual. Warranty repairs mus
be performed by an authorized engine
manufacturer's service outlet.

Hex Bolt

Positive
(Red) Cable

RELAYS

Loose or damaged wiring may
your tractor to run poorly, stop
prevent it from starting.
• Check wiring. See electrical
diagram in the Repair Parts

Battery

Terminal

AND

Negative
(Black) Cable

TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at
the factory and adjustment should not be
necessary. Check adjustment as
descdbed below before loosening cable.
If adjustment is necessary, proceed as
follows:
• With engine not running, move throttle
control lever from slow to choke
position. Slowly move lever from
choke to fast position.
• Check that holes =A" in governor
control lever and hole in governor
plate line-up. If holes =A" are not
aligned, loosen clamp screw and
move throttle cable until holes are
aligned. Tighten clamp screw securely.
GovernorControlLever GovernorControl

PRELIMINARY SETTING • Air cleaner assembly must be assembled to the carburetor when
making carburetor adjustments.
• Be sure the throttle control cable is
adjusted propedy (see above).
FINAL SETTING • Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion
control lever in neutral (N) position.
• Move throttle control lever to slow
position. With finger, rotate and hold
throttle lever against idle speed
screw. Turn idle speed screw to attain
1750 RPM.
• While still holding throttle lever against
idle-speed screw, tum idle mixture
valve full travel clockwise then
counterclockwise until engine runs
rough. Turn valve to a point midway
between those two positions. Release
throttle lever.
ACCELERATION TEST • Move throttle control lever from slow to
fast position. If engine hesitates or
dies, turn idle mixture valve out
(counterclockwise) 1/8 rum. Repeat
test and continue to adjust, if necessary, until engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine govemor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think
the engine-govemed high speed needs
adjusting, contact your nearest AUTHORIZED service center/department, which
has proper equipment and experience to
make any necessary adjustments.

Holes "A"
Clamp Screw ThrottleCable
TO ADJUST CARBURETOR

NOTE: The carburetor on this engine is
low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
The carburetor has been preset at the
factory and adjustment should not be
necessary. However, minor adjustment
may be required to compensate for
differences in fuel, temperature, altitude
or load. If the carburetor does need
adjustment, proceed as follows:
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel
to the engine giving a leaner fueVair
mixture. Tuming the idle mixture valve
out (counterclockwise) increases the
supply of fuel to the engine giving a
dcher fuel/air mixture.
IMPORTANT: Damage to the needle
valve and the seat in carburetor may
result if screw is turned in too tight.

Idle Speed Screw

Valve
Limlterwith

Throttle

Lever

Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.
_,CAUTION:
Never store the tractor
with gasoline in the tank inside a
building where fumes may reach an
open flame or spark. Allow the engine to
cool before stodng in any enclosure.

TRACTOR
Remove

mower from tractor for winter

storable. When mower is to be stored for
a penod of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
• Clean entire tractor (See "CLEANING"
in the Customer Responsibilities
section of this manual).
• Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
• Lubricate as shown in the Customer
Responsibilities section of this
manual.
• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

Also, expedence indicates that alcohol
blended fuels 9called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gascan
damage the fuel system of an engine
while in storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor
cleaner products in the fuel tank or
permanent damage may occur.
• Use fresh fuel next season.
NOTE:
Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor.
and carburetor
ENGINE OIL

Drain oil (with engine warm) and replace
with clean engine oil. (See =ENGINE" in
the Customer Responsibilities section of
this manual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
• Tum ignition key to =START" position
for a few seconds to distribute oil.

BAI"rERY
• Fully charge the battery for storage.
• After a pedod of time in storage,
battery may require recharging.
• To help prevent corrosion and power
leakage during long pedods of
storage, battery cables should be
disconnected and battery cleaned
thoroughly (see "TO CLEAN BATTERY
AND TERMINALS" in the Customer
Responsibilities section of this
manual).
• After cleaning, leave cables disconnected and place cables where they
cannot come in contact with battery
terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.

• Replace
OTHER

with new spark plug(s).

• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from
dust and dirt.
• Cover your tractor with a suitable
protective cover that does not retain
moisture.
Do not use plastic. Plastic
cannot breathe which allows condensation to form and will cause your
tractor to rust.
IMPORTANT:
Never cover tractor while

ENGINE
FUEL SYSTEM
IMPORTANT:
It is important to prevent
_]uUmdeposits from forming in essential
el system parts such as' carburetor, fuel
filter, fuel hose, or tank during storage.

Do not drain the gas tank
if using fuel stabilizer.

engine
warm.

and exhaust

areas are still

TROUBLESHOOTING CHART
IPROBLEM

Will notstart

CAUSE

CORRECTION

• Outoffuel.
• Engine not =CHOKED"
propedy.
.
• Engine flooeea.
•
!,
•
•

Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.

• Loose or damaged
wiring.
• Carburetor out of
adjustment.
• Engine valves out of
adjustment.
Hard to start

• Dirty air filter.
• Bad spark plug.
• Weak or dead battery.
• Dirty fuel filter.
• Stale or dirty fuel.
• Loose or damaged
wiring.
• Carburetor out of
adjustment.

• Engine valves out of
adjustment.
Engine will not turn
over

• Clutch/brake pedal not
depressed.
• Attachment clutch is
engaged.
• Weak or dead battery.
• Blown fuse.
• Corroded battery
terminals.
• Loose or damaged
wiring.
.
• Faulty igmtion switch.
• Faulty solenoid or
starter.
• Faulty operator
presence switch(es).

Engine clicks but will
not start

• Weak or dead battery.
• Corroded battery
terminals.
• Loose or damaged
wiring.
• Fau ty solenoid or
starter.

• Fill fuel tank.
• See "TO START ENGINE"
in Operation section.
• Wait several minutes
before attempting to start.
• Replace spark plu_.
• Clean/replace air fdter.
• Replace fuel filter.
• Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
• Check all wiring.
• See "To Adjust Carburetor"
in Service Adjustments
section.
• Contact an authorized
service center/department.

• Clean/replace air filter.
Replace spark plug.
Recharge or replace
battery.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Check all wiring.
• See "To Adjust Carburetor"
in Service Adjustments
section.
I. Contact an authorized
service center/department.
• Depress clutch/brake pedal.
• Disengage attachment
clutch.
* Recharge or replace
battery.
* Replace fuse.
• Clean battery terminals.
• Check all wiring.

• Check/replace ignition
switch.
• Check/replace solenoid or
starter.
• Contact an authorized
service center/department.
• Recharge or replace
battery.
• Clean battery terminals.
• Check all wiring.
• Check/replace
starter.

solenoid or

TROUBLESHOOTING CHART
PROBLEM

CAUSE

l Loss of power

CORRECTION

• Cutting too much
grass/too fast.
• Throttle in =CHOKE"

position.
• Build-up of grass,
leaves and trash
under mower.
• Dirty air filter.
• Low oil level/dirty oil.
• Faulty spark plug.
• Dirty fuel filter.
• Stale or dirty fuel.
• Water in fuel.

• Spark plug wire loose.
• Dirty engine air screen/
fins.
• Dirty/clogged muffler.
• Loose or damaged
wiring.
• Carburetor out of
adjustment.
• Engine valves out of
adjustment.
Excessive

vibration

• Set in "Higher Cut" position/
reduce speed.
• Adjust throttle control.

• Clean underside of mower
housing.
• Clean/replace air filter.
Check oil level/change oil.
• Clean and regap or change
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill
with fresh gasoline.
• Drain fuel tank and carbure
tor, refill tank with fresh
gasoline and replace fuel
filter.
J- Connect and tighten spark
plug wire.
Clean engine air screen/fins.
• Clean/replace muffler.
• Check all wiring.
• See "To Adjust Carburetor"
in Service Adjustments
section.
• Contact an authorized
service center/department.

• Worn, bent or loose
blade.
• Bent blade mandrel.
• Loose/damaged part(s).

• Replace blade. Tighten
blade bolt.
• Replace blade mandrel.
• Tighten loose part(s).
Replace damaged parts.

Engine continues
to run when o_. rator
leaves seat w,th
attachment clutch
engaged

• Faulty operator-safety
presence control
system.

• Check wiring, switches and
connections. If not corrected,
contact an authodzed
service center/department.

Poor cut o uneven

• Wom, bent or loose
blade.
• Mower deck not level.
• Buildup ofgrass,
leaves, andtrash
under mower.
• Bent blade mandrel.
• Clogged mower deck
vent holes from buildup
of grass, leaves, and
trash around mandrels.

• Replace blade. Tighten
blade bolt.
• Level mower deck.
• Clean underside of mower
housing.

Mower blades will not
rotate

• Obstruction in clutch
mechanism.
• Worn/damaged mower
ddve belt.
• Frozen idler pulley.
• Frozen blade mandrel.

• Replace blade mandrel.
• Clean around mandrels to
open vent holes.

Remove obstruction.
• Replace

mower drive belt.

• Replace idler pulley.
• Replace blade mandrel.

TROUBLESHOOTING
PROBLEM
Poor grass discharge

CHART
CAUSE

CORRECTION

• Place throttle control in
=FAST" position.
• Travel speed too fast.
• Shift to slower speed.
• Wet grass.
• Allow grass to dry before
mowing.
• Mower deck not level.
• Level mower deck.
• Low/uneven tire air
• Check tires for proper air
pressure.
pressure.
• Worn, bent or loose blade. • Replace/sharpen blade.
Tighten blade bolt.
I• Buildup of grass,
• Clean underside of mower
leaves and trash under
housing.
mower.
• Mower drive belt worn.
• Replace mower drive belt.
• Blades impropedy
• Reinstall blades sharp edge
installed.
down.
• Improper blades used.
• Replace with blades listed
• Engine speed too slow.

• Clogged mower deck
vent holes from buildup
of grass, leaves, and
trash around mandrels.
Headlight(s) not
working (if so
equipped)

Battery will not charge

•
•
•
•

Switch is =OFF'.
Bulb(s) burned out.
Faulty lightswitch.
Loose or damaged
widng.
• Blown fuse.
• Bad battery cell(s).
• Poor cable connections.
• Faulty regulator (if so
equipped).
• Faulty alternator.

Loss of Ddve

• Freewheel control in
=disengaged" position.
• Motion drive belt worn,
damaged or broken.
• Air trapped in transmission during shipment or
servicing,

Engine "backfires"
!when turning engine

• Engine throttle control
not set at =SLOW"
position for 30 seconds
before stopping engine.

"OFF"

in this manual.
• Clean around mandrels to
open vent holes.

•
•
•
•

Turn switch =ON".
Replace bulb(s).
Check/replace
light switch.
Check wiring and connec
tions.

• Replace fuse,
• Replace battery.
• Check/clean all connec
tions.
• Replace regulator.
• Replace alternator.
• Place freewheel control in
=engagec[' position.
• Replace motion drive belt.

• Move throttle control to
=SLOW" position and allow
to idle for 30 seconds before
stopping engine.

TRACTOR

- MODEL NUMBER

917.270430

SCHEMATIC

RED

BATTERY

AMMETER

FUSE 30 AMP.

J.
I -_

i_ r---QG L

Al
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Craftsman 917270430 User Manual 13.5 HP 38 MOWER 5SPD LAWN TRACTOR Manuals And Guides L9080036

CRAFTSMAN Lawn, Tractor Manual L9080036 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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