Craftsman 917270682 User Manual TRACTOR Manuals And Guides L0070101
CRAFTSMAN Lawn, Tractor Manual L0070101 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917270682 917270682 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917270682. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
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Owner's Manual ICRAFTSMAN'I 16.0 HP ELECTRIC START 42" MOWER AUTOMATIC LAWN TRACTOR Model No. 917.270682 • Safety • Assembly • Operation • Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before For answers to your questions operating this equipment. Sears Craftsmen Help Line 5 am - 5 pm, Mon- Sat about this product, Call: 1-800-659-5917 Seam, Roebuck and Co,, Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman Maintenance Schedule ...................... 17 Service and Adjustments .................... 21 Storage ............................................... 28 Troubleshooting ................................. 29 Repair Parts ........................................ 34 Parts Ordering ..................... Back Cover Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 5 Assembly .............................................. 7 Operation ............................................ 10 Maintenance ....................................... 17 LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. I. GENERAL OPERATION All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn-the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. DONO_ • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the ed.ge of a cliff or ditch, or if an edge caves • Do not traction • Do not putting • Do not slopes. In. mow on wet grass. Reduced could cause sliding. try to stabilize the machine by your foot on the ground. use grass catcher on steep Ill. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. II. SLOPE OPERATION Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can result in severe injury or death. 3 • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. 4 ,d_Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEAWARE!!! YOUR _FETYIS INVOLVED. CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark _,CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of _UWrtractor. ARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. PRODUCT SPECIFICATIONS GASOLINE CAPACITY ANDTYPE: 1.25 GALLONS UNLEADED REGULAR OILTYPE (API-SF/SG/SH): SAE 30 (ABOVE 32°F SAE 5W-30 (BELOW 32°F) OILCAPACITY: 3.0 PINTS SPARK PLUG: (GAP: .030") CHAMPION OR J19LM VALVE CLEARANCE: INTAKE: .003-.005 EXHAUST: 005-.007 GROUND (MPH): FORWARD:5.2 REVERSE: 2.7 SPEED TIRE PRESSURE: FRONT: REAR: instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RJ19LM 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMP/HR: 25 MIN. CCA: 190 CASE SIZE: U1R BLADE BOLT TORQUE: 27-35 A WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual). FT. LBS. CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized servicecenter/ department. We have competent, welltrained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under =Maintenance" and "Storage" sections of this owner's manual. 14 PSI 12PSI CHARGING SYSTEM: AGREEMENT 5 Steering Wheel Steering Wheel Insert (1) Large Flat Washer !i!i!iLili ililili!l!l!l (1) Hex Bolt (1) Lock 3/8 washer (1) Hex Bolt 5/16-18 x 1-1/4 3/8-16 x 1 (1) Locknut 5/16-18 t Stterinig n Steering Boot =_= SteeringAdapter Wheel Shaft Seat @ (_(1) (£Washer 17/32 x 1-3/16 x 12 Gauge _) Shoulder olt 5/16-18 Knob Keys Slope Sheet F-3 Video Cassette 6 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED ASSEMBLY FOR _ _------3/8 ,_,-------3/8 A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers (2) 1/2"wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR CARTON UNPACK _Large Steerin___il Hex InsertBolt Lock Washer Flat _ioot Adapter/ FROM Shaft CARTON • Remove all accessible loose parts and parts boxes from shipping carton. • Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. • Check for any additional loose parts or boxes and remove. • Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. • Snap steering wheel insert into center of steering wheel. • Remove protective materials from tractor hood and grill. IMPORTANT" Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT • Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. • Place tabs of steering boot over tab slots in dash and push down to secure. HOW TO SET UP YOUR TRACTOR CHECK BATTERY • Lift seat pan to raised postion and open battery box door. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 610 amps. (See "BATTERY" in MAINTENANCE section of this manual for charging structions.) INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward. • Remove steerng wheel adapter from steering wheel and slide adapter onto steering shaft extension. • Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 7 Label Seat Terminal Battery Door Te INSTALL SEAT Adjust seat before tightening adjustment knob. • Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. • Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. • Raise seat and tighten adjustment knob securely. Seat Shoulder Bolt Seat Pan Flat Washer Adjustment Knob TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • Press lift lever p_unger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place freewheel control in freewheelin L position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual). • Roll tractor forward off skid. • Remove banding holding discharge guard up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) AWARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. B_ sure the area in front of tractor is clear of other people and objects. • Be sure all the above assembly steps have been completed. • Check engine oil level and fill fuel tank with gasoline. • Place freewheel control in "transmissio engaged" position. • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. • Place motion control lever in neutral (N position. • Press lift lever plunger and raise attachment lift lever to its highest position. • Start the engine. After engine has started, move throttle control to idle position. • Release parking brake. • Slowly move the motion control lever forward and slowly drive tractor off skid • Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. • Turn ignition key to "OFF" position. Continue with the instructions that follow. NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. INSTALL MULCHER PLATE (if previously removed) • Raise and hold deflector shield in upright position. • Place front of mulcher plate over front o mower deck opening and slide into place, as shown. 8 • Hook front latch into hole on front of mower deck. • Hook rear latch into hole on back of mower deck. ACAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. Mulcher Plate Deflector Shield Latch Hooks TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER ALL BELTS POSITION OF See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. */CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: ,/ All assembly instructions have been completed. ,/No remaining loose parts in carton. •/ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). •/ Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). •/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped, ,/Before driving tractor, be sure freewheel control is in drive position. While learning how to use your tractor, pay extra attention to the following important items: ,I Engine oil is at proper level. ,I Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. •/ Be sure brake system is in safe operating condition. ,/It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and =PURGE TRANSMISSION" in the Operation section of this manual). CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is propedy adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. 9 These symbols may appear on your tractor or in literature Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE supplied with the product. FORWARD FAST SLOW ENGINEON ENG,NEOFF O,LFRESSURE 'IGHTSON OV_TEMFI FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED MOWER LIFT R N H L ATTACHMENT CLUTCH ENGAGED IGNITION REVERSE NEUTRAL ATTACHMENT CLUTCH DISENGAGED HIGH LOW KEEP AREA CLEAR PARKING BRAKE SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL DANGER, KEEP HANDS AND FEET AWAY (Automatic 10 Models only) I%II_VV I "._'un I n_blv_I vn READ THIS OWNER'S YOUR TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ammeter ..... .. Light Switch Ignition Switch Attachment Clutch Lever ..... -. -. "- _ Lift Lever ./ Plunger Throttle/Choke Attachment Control Lift Lever _ Clutch/Brake Pedal Height Adjustment Indicator Freewheel Control Parking Brake Lever Motion Control Lever Our tractors conform to the safety standards of the American National Standards Institute. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKE CONTROLUsed for starting and controlling engine speed. FREEWHEEL CONTROL Disengagages transmission for pushing or slowly towing the tractor with the engine off. AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. 11 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. • Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Attachment Clutch Lever "Engaged" Position Ignition Key "Disengaged" Position : Throttl_ Choke Control g Brake Clutch/ led" Position Motion Control Lever "Disengaged' Position "Brake"_ Position STOPPING MOWER BLADES - • To stop mower blades,move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE - • To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. ENGINE - • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _CA, UTION.: Always stop tractgr comely, as aescrloea aoove, oerore leaving the operator's position; to empty grass catcher, etc. TO USE THRO'I-rLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the motion control lever. • Start tractor with motion control lever in neutral (N) position. • Release parking brake and clutch/brake pedal. • Slowly move motion control lever to desired position. TO ADJUST HEIGHT MOWER CUTTING The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". 12 • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Attachemnt Clutch Lever "Engaged" High Position Position • To restart movement, slowly release parking brake and clutch/brake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly. TO TRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor. • Raise attachment lift to highest position with attachment lift control. • Pull freewheel control out and down into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). Low Position Position Deflector TOWING CARTS AND OTHER ATrACHMENTS TO OPERATE ON HILLS _CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not retum to neutral (N) position when the clutch/brake pedal is depressed. Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "iqrescan lose traction with the ground and cause you to lose control of your tractor. 13 BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. . _ Oil Fill Cap/ Dipstick ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _, WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _eCAUTION: Fill to bottom of gas tank r neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transmission engaged position. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place motion control lever in neutral (N) position. • Move attachment clutch to "DISENGAGED" position. • Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) • When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F and below) • When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP • Before driving the unit in cold weather, the transmission should be warmed up as follows: 14 15e sure the tractor Js on level ground. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position. • Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can also be used during the engine warm-up period after the transmission has been warmed up. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. • • Move motion control lever to neutral (N) position. Shut- off engine and set parking brake. • Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. • Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. • Your tractor is now purged and now ready for normal operation. • PURGE TRANSMISSION _CAUTION: Never engage or disengage freewheel lever wnlle the engine is running. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. • Place tractor safely on level surface with engine off and parking brake set. • Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. • Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. 15 MOWING TIPS MULCHING • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. J c----i .J 16 MOWING TIPS .,..T' N,NCESC.EOO'.E F,LL ,NDATES AS YOU COMPLETE REGU SERVICE R ..... Check Tire BrakePressure Operation Check _V' _# Check Operator Presence and T R Intedock T Lubdca.tJon Chart cA 0 Sharpen/Replace Check Battery Level Mower Blades R Systems I_ Check for Loose Fasteners V' I_ !, Clean Battery and Terminals Check Transaxle V' Cooling I1_ Adjust Blade Belt(s) Tension I_s Adjust Motion Drive Belt(s) Tension Check E N V" _lt_7 Engine Oil Level Ks V' I# # Change Engine Oil _21_ Clean Clean Air Air Filter Screen _: Inspect Muffler/Spark Arrester V" V# Replace Oil Filter (If equipped) EN Clean Engine Coo4ingFins =_= Replace Spark Plug Replace Air Filter Paper Cartridge 1##2 Iv' Replace Fuel Filter 1 - Change more o_en when operating u_, = heavy load or in high ambient terse,at utes 2 - Semite more often when operating lo ditty or dusty conditions 3 - if equipped with oil I_er, change dii every 50 haurl. 4 - Replace blades mo_e often when moving in slt_ly =oil. GENERAL 6 - Not requited if equipped w_h maintenance-free battery, 7 - Tighten front axle pivot bo_ to 35 tl -iDs. maximum. Do not ovedighten. LUBRICATION CHART RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and intedock systems for proper c2eration. • Check for loose fasteners. 5 - ff equipped w_h adjustable system Zerk Zerk (DFront Wheel Bearing Zerk Zerk _)REFER TO Maintenance "ENGINE" SECTION IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the serf-lubricating bearings. If you feel they must be lubn'cated, use only a dry, powdered graphite type lubricant sparingly. • • • • 17 TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. • Reassemble hex bolt, lock washer and flat washer in exact order as shown. • Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Edge Up Blade Mandrel Center Hole Assembly Flat Washer, Lock Washer _--Hex Bolt (Grade *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balanoer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. BLADE REMOVAL • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. 5/8" Bolt o " ade Center Hole 18 BA'n'ERY TRANSAXLE Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten securely. • Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 19 • Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Cap/Dipstick __.. _'___/_-_ Oil Drain Plug CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. • Remove screws from blower housing and lift housing and dipstick tube assembly off engine. • Cover oil fill opening to prevent entry of dirt. • Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins. • To reassemble, reverse above procedure. Blower Housing _ Air Scre_ cartridge. _ _ Knob Cover /____/_j._ -_ _ _Paper roam vre-/...1_. Cleaner Cover Cartridge Nut Cartridge ,_Base MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. Screws _Screws..._ Dipstick Tube Assembly • If very dirty or dam&ged, replace precleaner. • Reinstall pre-cleaner over cartridge. • Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE • Remove cartridge nut. • Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor. • Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. • Reinstall cartridge, nut, precleaner, cover and secure with knob(s). IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry """_' Engine Cooling Fins AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remove knob(s) and cover. TO SERVICE PRE-CLEANER • Slide foam pre-cleaner off cartridge. • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled gasoline. 20 ClamP_clamp Fuel Filter CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • • • • • • • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. CAUTION: Before performing any service or adjustments: Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.Tractor TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. • Place attachment clutch in "DISENGAGED" position. • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Remove small retainer spring, and lift clutch spring off pulley bolt. • Remove large retainer spring, slide collar off and push housing guide out of bracket. • Disconnect anti-swaybar from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. • Disconnect front links from deck by removing retainer springs. • Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring onto square hole in frame. TO INSTALL MOWER • Raise attachment lift lever to its highest position. • Slide mower under tractor with discharge guard to right side of tractor. • Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions. Small Retainer Spring Suspension Arms Link Retainer S Anti-Sway (Both Sides) Housing Guide Large Retainer Spdn_ 21 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. FRONT-TO-BACK ADJ USTM ENT Bottom edge of Bottom edge of mower to _ mower to ground _ • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. 'D .... Both Front Links Should be Equal in Length ground A'-I-T-VGround L'me _"_]'7--A Suspension Arm Nut "_ Lift Link Adjustment D" Trunnion _____ Nut IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". 22 Nut TO REPLACE BELT MOWER BLADE DRIVE With Parking Brake "Engaged" The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake• Jam Nut •Nut "A" BELT REMOVAL • Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT INSTALLATION • Install new belt in reverse order of removal. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in reverse order of removal instructions. Arm Do Not touch this nut. If further brake adiustment is necessary contact your nearest authorized service center/department TO REPLACE Mandrel Idler Pulleys Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod. • If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A". • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance _s necessary. Contact your nearest authorized service center/department. MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual.) • Remove belt from stationary idler and clutching idler. • Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. • Pull belt toward front of tractor and remove downward from around engine pulley. • Install new belt by reversing above procedure. Engine__..____._____ Pulley Clutching Stationary Idler-Idle r----_ Transmission input Pulley \ 23 TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT The motion control lever has been preset at the factory and adjustment should not be necessary. • Loosen adjustment bolt in front of the right rear wheel, and lightly tighten. • Start engine and move motion control lever until tractor does not move forward or backward. • Hold motion control lever in that position and turn engine off. • While holding motion control lever in place, loosen the adjustment bolt. • Move motion control lever to the neutral (N) (lock gate) position. • Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps: • Loosen the adjustment bolt. • Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep. • Tighten adjustment bolt securely. • Start engine and test. • If tractor still creeps, repeat above steps until satisfied. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE Washers Retaining _ __. Cover "o I Square Key..._ (Rear Wheel Only) TO START BATTERY Adjustment TRANSMISSION REPLACEMENT Bolt REMOVAL/ Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. TO ADJUST STEERING ALIGNMENT WHEEL If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FOR REPAIRS • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Neutral Lock Gate Motion Control Lever WHEEL ENGINE WITH A WEAK A_CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. 24 TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. Seat "y Doc Box TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. Positive Terminal Negative Terminal Positive (Red) Cable Negativ_ Cable TO REPLACE HEADLIGHT (Black) BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS Battery Negative Terminal Positive Terminal REPLACING BATTERY _, CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • Lift seat pan to raised position and open battery box door. • Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. • Install new battery with terminals in same position as old battery. • First connect RED battery cable to positive (+) terminal with hex bolt and nut as shown. Tighten securely. • Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and nut. Tighten securely. • Close battery box door. AND RELAYS Loose or damaged wiring may your tractor to run poorly, stop prevent it from starting. • Check wiring. See electrical diagram in the Repair Parts TO REPLACE cause running, or wiring section. FUSE Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY • Raise hood. • Unsnap .headlight wire connector. • Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. • To replace, reverse above procedure. Headlight Wire Connector 25 ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. • Check that holes "A" in governor control _ever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely. Governor Control Lever TO ADJUST CARBURETOR NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needle valve and the seatin carburetor may resull if screw is turned in too tight. Governor Control Plate \ Holes "A" Clamp Screw Cable 26 PRELIMINARY SETTING - Idle Speed S, rew _--_ • Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. • Be sure the throttle control cable is adjusted properly (see above). /Throttle Lever FINAL SETTING • Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. • Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. • While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. Idle Mixture with Limiter ACCELERATION TEST • Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to make any necessary adjustments. 27 Valve ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINEOIL Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Maintenance section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) • Remove spark plug(s), • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for a few seconds to distribute oil. • Replace with new spark plug(s). OTHER BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent _luUmdeposits from forming in essential el system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels 9called gasohol or using 28 TROUBLESHOOTING PROBLEM Will not start CHART • • • CAUSE Outof fuel. Engine not"CHOKED" properly. Engine flooded. • • • • Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. • • • • • • Loose or damaged wiring. Carburetor out of adjustment. Service Adjustments Engine valves out of adjustment. • • • • • • • Dirty air filter, Bad spark plug. Weak or dead battery, Dirty fuel filter. Stale or dirty fuel. • • • • • • • Loose or damaged wiring. • Carburetor out of adjustment. • • • • Hard to start Engine valves out of adjustment. Enginewill turn over not • • • • • • • • Engine clicks but will not start • • • • Clutch/brake pedal not depressed Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter, CORRECTION • • • Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. Contact an authorized service center/department. Depress clutch/brake pedal. Disengage • • • • • • Faulty operator presence switch(es). • Weak or dead battery. Corroded battery terminals. Loose or damaged wiring, Faulty solenoid or starter. • • • • 29 Fill fueltank. See"TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See "To Adjust Carburetor" in section. Contact an authorized service center/department. attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact an authorized service center/department. Recharge or replace battery. Clean battery terminals. Check all wi_ing. Check/replace solenoid or starter. TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Loss of power • • • • • Cutting too much grass/too fast. Throttle in "CHOKE" position. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. • • Dirty fuel filter. Stale or dirty fuel. • Water in fuel. • Spark plug wire loose. • Dirty engine air screen/fins. • • • Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. • Engine valves out of adjustment. • Worn, bent or loose blade. • • • Bent blade mandrel. Loose/damaged part(s). • • • Faulty operator-safety presence control system. • • Excessive vibration Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut - uneven Set in "Higher Cut" position/ reduce speed. Adjust throttle control. • Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/ fins. Clean/replace muffler. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. Contact an authorized service center/department. blade. blade bolt. blade mandrel. loose part(s). damaged parts. Check wiring, switches and connections. If not corrected, contact an authorized service center/department. Worn, bent or loose blade. • Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. • • 3O Replace Tighten Replace Tighten Replace • • Replace blade. Tighten blade bolt. Level mower deck. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. IMUUI:(_[..=_I'IUU I ll)(iJl _,.,n.•.(Lr't m CAUSE PROBLEM Mower blades will not rotate • • Remove obstruction. • Replace mower • • Obstruction in clutch mechanism Worn/damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel. • • Replace Replace idler pulley. blade mandrel. • Engine speed too slow. • • • Travel speed too fast. Wet grass. • • • • Mower deck not level. Low/uneven tire air pressure. • • • Worn, bent or loose blade. • • • • • Buildup of grass, leaves and trash under mower. Mower drive belt worn. Blades improperly installed. • Improper blades • Place throttle control in "FAST" position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. • Poor grass discharge Headlight(s) not working (if so equipped) Battery will not charge Loss of drive Engine "backfires" when turning engine "OFF" CORRECTION • • • • • • • used. • • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. • Switch Bulb(s) Faulty Loose • • • ;. is "OFF". burned out. light switch. or damaged wiring. drive belt. Blown fuse. I. Turn switch "ON". Replace bulb(s). Check/replace light switch. Check wiring and connec tions. Replace fuse. Bad battery cell(s). Poor cable connections. Faulty regulator (if so equipped). Faulty alternator. • • • Replace battery. Check/clean all connections. Replace regulator. • Replace alternator. Freewheel control in "disengaged" position. Motion drive belt worn, damaged, or broken. Air trapped in transmission during shipment or servicing. • • Place freewheel control in "engaged" position. Replace motion drive belt. • Purge transmission. Engine throttle control not set at "SLOW" position for 30 seconds stopping engine. 31 Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. SERVICE 32 NOTES TRACTOR - - MODEL NUMBER 917.270682 SCHEMATIC BLACK BATTERY FUSE I AMMETER (,OPTIONAL) t :© : ,{>-i_ WHITE J i L AI_" D / BRAKE (PEDALUP) i BLACK I _ CLUTCH _G ...... i ....... STARTER _1 ! WHrTE IGNITION SWITCH ........ _ IWHITE I I _ BLINK i SEAT SWITCH (NOT OCCUPIED) I _ i _......... ;- t _ i J i BLAC K L I [ BLAC K BLACK _:;< (CLUTCH OFF) ;6'_£Ef6_ I A (OPTIONAL) (_ ', ____[FU_L, , "_\ LINE 11w I ___K IGNITION UNIT : CHARGING 3 AMp OC FUEL SHUT-DFF SOLENOID IF SO EQUIPPED) O_E SYSTEM OIJTPU'I" U 3_O0 RPM RED ) ,_p_._._;_ SYSTEM NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATIERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WiTH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. CIRCUIT "MAKE" OFF RUN/LIGHT M+G+A1 B÷A1 NONE A2+L B+A1 NONE RUN START B+S÷A1 NONE OUTPUT _- _-J_ "_ - E[ -F_ , .7_:.T._:-_ T, D,ODE , A_,_.-_U%l E I HEADLIGHTS /7 O NON-REMOVABLE CONNECTIONS --O--REMOVABLE IGNITION SWITCH POSITION 28 VOLT_ AC MIN. O 3_3 RPM (CHARGING SYSTEM DISCONNECT _- _ LIGHTING SPARK PLUG L GAP [-_2(2 PLUGS ON TWIN CYL. ENGINES) F_ CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT. THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 33 TRACTOR - - MODEL NUMBER 917.270682 ELECTRICAL I I I 42 j I I i ! i I I 26 J 34 / IJ II r TRACTOR - - MODEL NUMBER 917.270682 ELECTRICAL KEY NO. 1 2 8 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 PART NO. 144925 74760412 156417 153664 166182 4152J 4799J 146147 166180 73510400 4207J 121305X 163968 140403 170217 71110408 131563 145673 121433X 141940 DESCRIPTION Battery 12 VOLT 25 AMP Bolt Hex Hd 1/4-20unc x 3/4 Case Battery Switch, Interlock Push-In Harness Asm Light W/4152j Bulb Light #1156 Cable Battery 6 Ga 11" red Cable Battery 6 Ga w/16 wire red Fuse 15 AMP Nut Keps Hex 1/4-20 Unc Cable Ground 6 Ga 12" black Switch Plunger Nc Gray Switch Ign Key Ign Hamess Ign Bolt BIk. Fin Hex 1/4-20 Uncx 1/2 Cover Terminal Red Solenoid Ammeter Rectangular 6 Amp Protection Wire Loop NOTE: All componentdimensions given in U.S. inches 1 Lnch= 25.4 mm 35 TRACTOR - - MODEL NUMBER 917.270682 CHASSIS AND ENCLOSURES 12 53 55 57 208 207 54 13 " 2_ 74 :?6 TRACTOR - - MODEL NUMBER 917.270682 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 2 3 5 9 10 11 12 13 17 18 25 26 28 29 30 31 37 38 51 52 53 54 55 57 60 64 74 142 143 144 145 206 207 208 212 - - 169830 169061 17060612 155272 168337X013 STD533710 155927 145660 172107X010 144983X558 126938X 19131312 STD541437 156725X558 155217X599 164918X558 139976 17490508 169834 73800400 19091416 145201 161464 145202 STD522507 72140606 154798 STD541437 165867 154966 154207 156524 170165 17670508 17670608 165919 5479J Chassis Drawbar Screw 3/8-16 x 3/4 Bumper Hood/Dash Dash Bolt, Carriage 3/8-16 x 3/4 Panel, Dash, L.H. Clip Tinnerman Gdlle P/L Panel, Dash, R.H. Hood Assembly Bumper Hood Washer 13/32 x 13/16 x 12 Gauge Nut Grille/Lens Assembly Lens, Grille Fend/Ftrest Bracket, Fender Support ScrawThdrol 5/16-18 x 1/2 Pivot Bracket Assembly, Rear Nut Lock w/Insert 1/4-20 UNC Washer 9/32 x 7/8 x 16 Ga. Bracket Grille Pickoff LH Screw Hex Wshd 8-18 x 7/8 Bracket Grille Pickoff RH Bolt, Fin Hex 1/4-20 UNC x .75 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower STLT Nut Crownlnck 3/8016 UNC Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood Bolt Shoulder 5/16-18 TT Screw Thdrol 5/16-18 x 1/2 Tytt Screw Thdrol 3/8-16 x 1/2 Insert Lens Reflective Plug, Button NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37 I HA_ GROUND I UH - - MUIJI-L. NUNIUI::I-f _ I ,'.;"/UO_;" DRIVE 51 77 26 1 38 TRACTOR - - MODEL NU MBER 917.270682 GROUND DRIVE KEY NO. 1 2 3 8 10 14 16 18 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 59 61 62 63 64 65 66 70 71 72 PART NO. ...... 142431 144698 165866 76020416 STD551125 73800500 74780616 73800600 130564 145627 73350600 106888X 19131316 76020412 145204 71673 130807 74760512 155071 120183X 19211616 1572H 131494 74760644 4470J 165838 19131312 127783 154407 123205X 74760624 73680600 73680500 105710X 105709X 74760620 141416 169691 17060612 8883R 140186 71170764 10040700 154778 134683 141417 19132012 DESCRIPTION KEY NO. PART NO. 73 74 75 76 77 78 81 82 83 84 89 90 93 94 95 96 97 98 103 141416 137057 121749X 12000001 123583X 121748X 165595 165711 19171216 165816 164890X428 124346X 142564 140462 167696 4497H 144201 73510600 73940800 104 105 108 109 116 145 146 147 150 151 156 157 158 159 161 141421 71070516 17541026 145098 72110610 74490540 74490536 74490524 165850 19133210 166002 153236 165589 165494 72140406 162 163 164 165 166 168 169 197 198 202 73680400 74780416 19091010 165623 166880 165492 165580 169613 169593 72110612 Transmission (See Breakdown) Hydro Gear Model 319-0500 Spring, Return, Brake Pulley, Transmission Rod, Shift Pin, Cotter 1/8 x 1 Washer Lock 1/4 Nut, Lock Hex w/Ins 5/16-18 UNC Bolt Hex 3/8-16 UNC x 1 Gr.5 Nut, Lock Hex w/Wsh 3/8-16 UNC Knob Deluxe 1/2-13 Rod, Brake Nut Spring, Rod, Brake Washer 13/32 x 13/16 x 16 Ga. Pin, Cotter 1/8 x 3/4 Rod, Parking Brake Cap, Parking Brake Bracket, Transmission Bolt Hex 5/16-18 UNC x 3/4 Shaft, Foot Pedal Beadng, Nylon Washer Pin, Roll Pulley, Idler, Flat Bolt Spacer, Split Keeper, Belt, Idler Washer 13/32 x 13/16 x 12 Ga. Pulley, Idler, V-Belt BellcrankClutch Grnd Drustl Retainer, Belt Bolt Nut NutCrownlock 5/16-28 Link, Clutch Spring, Retum, Clutch Bolt, Hex 3/8-16 UNC x 1-1/4 V-Belt, Drive Keeper, Belt, Center Screw 3/8-16 x 3/4 Cover, Pedal Pulley, Engine Bolt Hex 7/16 x 4 Gr. 5 Washer Keeper, Belt Engine Hydro Guide, Belt, Mower Drive RH Strap, Torque, Lh Washer 13/32 x 1-1/4 x 12 Ga. DESCRIPTION Strap, Torque, Rh Spacer, Axle Washer 25/32 x 1-1/4 x 16 Ga. Ring, E Key, Square Washer 25/32 x 1-5/8 x 16 Ga. Shaft Asm Cross Spring, Torsion Washer 17/32 x 3/4 x 16 Ga. Link Transaxle Console, Shift Nut Self-Thd Wshd 1/4 Line Fuel Fan 7" Control Asm Bypass Hydro Spring, Retainer 1" Keeper, Belt Rh Nut Keps 3/8-16 UNC Nut, Hex Jam Toplock 1/2-20 LIkF Arm, Control Pump 500 Hydro Bolt, Head Hex 5/16 x 18 x 1 Screw Hex Wh Hd #10-24 x 1-5/8 Adapter Fan Bolt Rdhd Sq Neck 3/8-16 x 1-1/4 Bolt Hex Flghd 5/16-18 Gr. 5 Bolt Hex 5/16-18 x 2-1/4 Bolt Hex 5/16-18 UNC x 1-1/2 Bushing Bellcrank Grd Drive Washer 13/32 x 2 x 10 Washer 5/16 x 1.0 x 1.25 Bolt Shoulder 5/16-18u nc-2A Bracket Shift Mount H ub Tapered Flange Shift Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 Nut Crownlock 1/4-20 Unc Bolt Hex Fin 1/4-20 x 1 Washer 5/8 x .281 x 10 Ga. Bracket Pivot Lever Screw 5/16 x 1.0 x .125 Bolt Shoulder 5/16-18 x .561 Plate Fastener Cross Shaft Nyliner Snap-In 5/8 ID Washer Nyl 7/8 ID x .105 Hyd Bolt Cart Sh 3/8-16 x 1-1/2 Gr. 5 NOTE: All component dimensions 1 inch = 25.4 mm 39 given in U.S. inches TRACTOR - - MODEL NUMBER 917.270682 STEERING ASSEMBLY 1 9 J ...... -_ - .... i f I ',,'::--i--:r::.:.,' _41 37---_I. 1 62 44 67 47 4O 67 67 TRACTOR STEERING -- MODEL NUMBER 917.270682 ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 13 15 17 18 19 22 23 25 26 27 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 54 62 63 65 66 67 68 79 80 82 85 PART NO. DESCRIPTION 139768 154427 156483 157473 6266H 121748X 19272016 12000029 3366R 169832 STD551137 136518 145212 156546 57079 160395 165857 165851 154406 126847X 136874 19131416 17060612 STD561210 130465 155099 152927 139769 19133812 STD541537 100711L 145054X428 121749X 153720 121232X 6855M STD541431 74780520 167902 STD523710 160367 154404 72140618 169827 19132012 74950612 169835 133835 St6edngWheel Axle Assembly STMP Dropped STL Spindle Assembly,L.H. Spindle Assembly, R.H. Bearing,Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing,SteeringColumn Dreglink Washer, Lock Spacer Bearing Axle Front Nut, Hex Flange Lock Shaft Assembly, Steering Washer, Thrust .515 x .750 x .033 Support, Shaft Screw,Hex Wsh Hd Torx PiUrnanShaft Assembly Bracket, Steering Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 Pin Cotter Rod,]3e Bushing,Steering Screw Insert, Steering Wheel Washer 13/32 x 2-3/8 x 12 Gauge Nut Lock Center 3/8-24 Unf Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering LR.LT Cap, Spindle Fitting, Grease Nut Lock Hex w/Ins. 5/16-18 UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4 Kit Steering Asm Service Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5 Spacer Brace Axle Bearing ArmPittman Bolt RDHD Sq, 3/8-16 x 2-1/4 Axle, Brace Washer 13/32 x 1-1/4 x 12 Ga. Bolt He){Nylon3/8-16 x 3/4 BracketSusp. Chassis Front FastenerChristmasTree NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41 I HAL; I UH - - MUUI=L NUNIUP'I'i 91/.Z/Ut)_' ENGINE 3 72 62 81 13 I "33 37 29 23 I OPTIONAL EQUIPMENT Spark Arrester 42 ._ 4 TRACTOR - - MODEL NUMBER 917.270682 ENGINE KEY NO. 1 2 3 4 13 14 15 16 23 29 31 32 33 37 38 40 44 45 46 62 72 78 81 PART NO. DESCRIPTION 162157 17720410 Control Throt/Ch Lh Screw Hex Thd Cut 1/4-20x5/8 T 137352 165291 13280324 13200300 STD551237 169837 137180 109202X 158990 123487X 137040 124028X 17670412 17000612 19091416 STD551131 71070512 17060620 73510400 Engine (See Breakdown) Bdggs Model 310707-0136-E1 Muffler Exhaust B&S Lt Gasket I 313 ld Tin Plated Nipple Pipe 3/8 Npt X 3" Elbow Std 90 Degree 3/8-16 Npt Washer Lock Ext Tooth 3/8 Shield Browning!Debris Guard Arrestor Spark Tank Fuel 1 25 Fr Cap Asm Fuel Sears Vented Clamp Hose BIk Line Fuel 20" Plug Oil Drain (See Engine Breakdown) Bushing Snap Nyl BIk Fuel Line Screw Hexwsh Thdrol 1/4-20x3/4 Screw Hex Wsh Thdr. 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga. Washer Lock Hvy Hlcl Spr 5/16 Screw Hexhd Cap 5/16-18x3/4 Screw 3/8-16x1-1/4 Nut Keps Hex 1/4-20 Unc NOTE: All componentdimensions given in U.S. inches 1 inch = 25,4 mm 43 TRACTOR - - MODEL NUMBER 917.270682 SEAT ASSEMBLY 5 KEY NO, 1 2 3 4 5 6 7 8 9 10 11 PART NO. 140122 140551 71110616 19131610 145006 STD541437 124181X 17OOO616 19131614 155925 166369 KEY NO. DESCRIPTION Seat 3350 BIk/blkCraftsman Bracket Pnt Pivot Seat (blk) Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 3/4 X 10 Ga 12 13 14 15 16 17 21 22 24 25 Clip Push In Hinged Nut Flex Lock w/ins 3/8-16 Uric Spnng Seat Cprsn 2 250 BIkZi Screw 3/8-16 X 1 Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (blk) Knob Seat Adj Wingnut PART NO. DESCRIPTION 121246X 121248X 72050412 134300 121250X 123976X 171852 STD541431 19171912 127018X Bracket Pnt Mounting Switch Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Spnng Cprsn 1 27 B_kPnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Uoc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga. Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 44 I ri/_!.. I Ul'l 13 6 " - IVIUUr.I.. HUIVll3r.l'l _ I I .ZIUI_OZ DECALS 13 10 2O 9 8 21 12 14 KEY NO. 1 3 4 6 8 9 10 12 13 DESCRIPTION 156811 171696 171697 133644 166887 163204 156439 146046 163252 Decal, Oper. Instr. Decal, Hood, R.H. Decal, Hood, L.H. Decal, Customer Maintenance Decal, Deck Mower EZ Decal, Fender, Craftsman Decal, FenderDanger Decal, V-Belt Drive Schematic Decal,Dash Panel WHEELS 2 _._ KEY NO. PART NO. & TIRES 5,8 4,10 7 11 PART NO, DESCRIPTION 14 20 21 - -- - - - - 160396 149516 163205 169210 138311 16580OX428 165799X428 174906 174907 Decal,V-Belt Schematic Decal Battery Dngr/Psn Eng Decal, Fender Sd. Wht Decal, By-Pass Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish KEY NO. 1 2 3 4 5 6 7 8 9 10 11 -- PART NO. 59192 65139 106222X 59904 106732X427 278H 9040H 106108X427 106268X 7152J 104757)( 144334 DESCRIPTION Cap Value"13ra StemValue Tire F "Is 15 X 6 0 - 6 Service Tube InnerFront#35060 Rim Asm6"frontWhiteService Fitting Grease Bearing Flange Rim Asm 8"rearWhite Service Tire R Ts 18x9 5-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X 1 00 Sealant, Tire (10 oz. tube) NOTE: Allcomponent dimensions given in U,S. inches 1 inch = 25.4 mm 45 LIFT ASSEMBLY 7 I / 8 5 3 2 6 6 5 13 19 13 ,/_' 20 31 32 19 15 32 46 TRACTOR -- MODEL NUMBER 917.270682 LIFT ASSEMBLY KEY NO. PART NO. DESCRIPTION 1 2 3 159460 159471 105767X Washer Asm Inner Spring W/Plunger Shaft Asm. Lift Pin Groove 4 5 6 7 8 11 12 12000002 19211621 120183X 125631X 122365X 139865 139866 E Ring #5133-62 Washer 21/32 x 1 x21 Ga. Bearing Nylong Grip Handle Fluted Button Plunger Read Link Asm Lift L.H. Link Asm Lift R.H. 13 15 16 17 18 19 20 31 32 STD624008 173288 73350800 130171 73800800 139868 163552 169865 73540600 Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock w/Wsh 1/2-13 Unc Arm Suspension Mower Retainer Spring Bearing, Pvt. Lift Nut Crownlook 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 47 TRACTOR - - MODEL NUMBER 917.270682 MOWER DECK 67 157 156 155 153 1_ I I I T 34 >21 16 1 29 18 18 48 27 TRACTOR - - MODEL NUMBER 917.270682 MOWER DECK KEY NO. PART NO. 1 2 3 165892 STD533107 138017 4 5 6 8 9 10 11 12 13 165460 STD624008 130832 850857 STD551137 140296 134149 129895 137645 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 128774 110485X 140329 72140505 132827 159770 STD541431 134753 131267 105304X 123713X 110452X 130968X428 19111016 131491 157722 129963 153535 137266 STD533717 133835 131494 STD551037 40 44 45 46 48 49 50 51 52 STD541437 140088 STD624003 137729 133944 155066 131340 STD541410 139888 DESCRIPTION KEY NO. Mower Deck Assembly, 42" Bolt Bracket Assembly,Sway Bar, Front Bracket Sway Bar 38/42" Deck Retainer Spring Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Gr. 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Ball Shaft Assembly, Mandrel, Vented (Includes Key Number12) Housing, Mandrel, Vented Beadng, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex Nut Crownlock 5/16-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge Screw Thdrol Washer Head Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt Fastner, Christmas Tree Pulley, Idler, Flat Washer 13/32 x 13116 x 16 Gauge Nut Crownlock 3/8-16 UNC Guard, Mandrel, L.H. Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC PART NO. 53 54 55 56 59 67 68 92 101 102 103 104 105 106 128 129 130 131845 133943 155046 165723 141043 149846 144959 STD541437 136420 71081010 19061216 STD551110 160793 2029J 153390 19131312 STD523710 131 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 - - STD533710 165890 157109 158634 165888 165891 131335 169022 165898 19091216 169670 169676 169674 169675 169671 169672 169669 17720410 72140614 130794 - - 169583 DESCRIPTION Arm Assembly, Pad, Brake Washer, Hardened Arm, idler Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut,Weld Washer Felt Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16 Unc x 3/4 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106and 111-121) NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm 49 HYDRO TRANSAXLE - - MODEL NUMBER 319-0500 58 34 28 59 26 23 19 3O 14 f 900 35 5O TRACTOR HYDRO TRANSAXLE KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 170351 170352 170353 170354 169898 170355 170356 170357 170358 170359 170360 169870 170361 173158 16 170362 17 18 19 23 24 27 28 29 30 31 32 170363 170364 173159 170365 170366 170367 170368 170369 170370 170371 170389 33 142991 34 35 170390 170391 36 170392 37 38 39 40 41 42 43 44 150792 150793 150809 170393 170394 170395 170396 150797 45 46 47 48 49 50 51 52 170397 170398 170399 170400 170401 170402 170403 170404 53 54 55 56 57 58 59 170405 170406 142977 142978 150798 170407 170408 - - MODEL NUMBER - - MODEL NUMBER DESCRIPTION Main Housing, Assembly Side Housing, Assembly Center Section, Assembly Swashplate, Trunion Machined Block - Assembly Sealant Hex Flange Screw 1/4-20 X 1.25 Stud, 5/16-24 Hex Double End Shaft, Input Ring-Retaining Spacer Ring-Retaining Seal, Lip .67 X 1.58 X .276 Ball Brg 17MM ID X 40MM OD X 12MM Hex FLlange Head Screw 5/16-24 X 0.75 Lip Seal 18 X 32 X 7 Arm,Control Bearing, 30X52X13 Th rust Check Plug Assembly, Washer Shaft, Motor1 Gear - Pinion, 13T 10T/48TGEAR Gear, 10T Jackshaft 6OT Bull Gear Sleeve Bearing .75 X 1.575 X .625 Sleeve Beadng (Outboard).75X1.750X.625 Washer, 3/4 ID X 1-1/20D X .13 THK Lip Seal Axle Seal Shaft, Axle .75 X 11.39 (Key, R.H.) Shaft, Axle .75 X 16.99 (Key, L.H.) MiterGear(SPLINED) Miter Gear 15T (0.5 ID) Shaft Ring, Spiral Retaining Pin, Jackshaft Magnet, Rling Spring, Bypass Hydro mtg Screw 3/8-24 X 2.5 Long Flilter Base, Filter Actuator, Bypass Rod, Bypass Actuator Arm, Bypass Retaining Ring.250 External Seal, Lip .741 X .250 X .250 TC Fiat Washer, 5/8 ID X 1.00D X .05THK Retaining Ring Bearing, Center Block Spring - Helical Compression Washer 20W-50 OIL72.8 oz Brake Yoke Rotor, Brake 917.270682 319-0500 KEY NO. PART NO. 60 61 62 63 142883 142882 170409 170410 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 142892 170411 170412 170413 170414 170415 170416 170417 170418 142884 170419 170420 170421 170422 142969 142980 150778 81 82 170423 170424 83 84 85 87 88 90 93 107 108 161168 170425 170426 173160 170428 170430 170431 170432 170433 109 111 113 116 119 120 122 170434 170435 170437 170438 173161 17044 173162 123 124 173163 170444 125 126 127 128 900 170445 173164 170447 173165 171613 DESCRIPTION Brake Puck Puck Plate Brake Actuating Pin HFHCS 1/4-20X2 W/Patch, Special Flange Bolt, 1/4-20 X 1 W/Patch Spacer Spring, Brake Arm Bias SQ, HD. BOLT 5/16-24-Ribbed Arm, Brake Slotted Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4 Compression Spring Brake Anti-Drag Washer, HT .5 I.D. X 10.D. X .032 Flat - Washer 11/32 I.D. X 7/80.D. Oil Seal .625 X 1.0 X .25 Check Plug Assembly, .027, Washer Stud, 5/16-24 Friction Pack Puck, .330 X 1.50 X .0975 Spring, Helicl Comp Spacer Hex Lock Nut 5/16-24 UNJF(Nylon Insert) Wedge, Friction Pack Clip, Washer.316X1.50X. 1046 (Plated) Pin, Standard Headless Fitting, 5/16 Sae 5/32 Tube Hose, Expansion Tank Cap, Vent Bolt, Self Tapping 10-32 X 1/2 Puck, Inner Wedge Spring Clip - Housing Thrust Deflector Washer,Motorshaft .71 IDX1.15ODX.030THK Plug, Sae #6 O-ring .07 x .301 I.D. Bracket, Support Expansion Tank Slilicon Sponge Fan Pulley #12 T.F. Screw-lindented Hex WasherHead Bracket Belt Keeper Center Section-Filter-Bypass Assembly Filter Assembly Fan - Pulley Service Aassembiy Seal - O-ring Kit Kit, Expansion Tank Transaxle, complete NOTE: All component dimensions 1 inch = 25.4 mm 51 given in U.S. inches TRACTOR - - MODEL NUMBER 917.270682 BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0136-E1 REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 654 _ y 914_ 1022 _ 1023 6_ _ 383_ 71 1026A 8 1110_ 307 [ _ L 1019 LABEL KIT J J L 1058 OWNER'S MANUAL 1033 VALVE OVERHAUL KIT 12 15_ 1022 s_ 888_ 52 759 TRACTOR -- MODEL NUMBER 917.270682 BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0136-E1 467_ 423 _ 8751 711_ 996 968 / 967 _ " _r I ' LSTO INSTALL• SEE REPAIRINSTRUCTIONMANUAL, 2316354_'_ I 404 @ 614 P 484 @ 667 0' 227 ii05 562 692 I...... 137_ 634A_ ,.7, [ "'_'_ •o-- 117 , LMT/CARBURETOR PARTNUMBER 1_ 142 276 ] _J_ , t_ LOCAT,O"B "108_ -- - __18e___ J 947 THIS CARBURETOR SERVICES BOTH CHOKE-A-MATIC AND MANUAL CHOKE SYSTEMS 121 CARBURETOR 184_ 127_ OVERHAUL KIT 276 _ 987_ 358 ENGINE GASKET SET 95 3 _ 524 _ 842 176 634A €._ I 634_ 1170 231_142 _ 691 @ 9 868 (_ 977 CARBURETOR GASKET SET 53 TRACTOR - - MODEL NUMBER 917.270682 BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0136-E1 287 _'_ 842 L_----'_ ! ! 726_ , .... 1051 ,:-:, 783A i J 165 ,.:, 524 _ { 54 1036 LABEL-EMISSIONS I TRACTOR -- MODEL NUMBER 917.270682 BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0136-E1 KEY NO. 1 2 3 4 5 7 8 9 10 11 12 PART NO. 690156 399265 291675 494238 690188 692410 495735 27803 691666 691328 271916 271997 271996 13 690360 15 16 20 22 23 23A 24 25 94239 690136 291675 95187 693557 492326 222698 692271 692272 692273 692274 690162 690164 690166 690168 691299 498319 498320 26 27 28 29 32 33 34 35 36 37 40 43 45 46 48 50 51 53 54 73 74 75 78 93 94 95 98 104 692419 499940 692852 495856 495857 691279 691279 690456 224641 490815 690564 692421 692706 690193 273650 690227 691148 494439 691057 225136 94896 690602 498030 691636 495800 690525 DESCRIPTION KEY NO. Cylinder Assembly Bushing/Seal Kit _ Seal-Oil Sump-Engine Head-Cylinder -_+Gasket-Cylinder Head Breather Assembly _ Gasket-Breather Screw (Breather Assembly) Tube-Breather Yr Gasket-Crankcase (.015 Thick, Std.) Gasket-Crankcase (.005 Thick) Gasket-Crankcase (.009 Thick) Screw (Cylinder Head, 3-9/ 16") Plug-Oil Drain Crankshaft -A-SeaI-OU Screw (Crankcase Cover) Flywheel (Steel Ring Gear) Flywheel (Plastic Ring Gear) Key-Flywheel Piston Assembly (Std.) Piston Assembly (.010 O.S.) Piston Assembly (.020 O.S.) Piston Assembly (.030 O.S.) Ring Set- Piston (Std.) Ring Set- Piston (.010 O.S.) Ring Set- Piston (.020 O.S.) Ring Set- Piston (.030 O.S.) Lock-Piston Pin Pin Assembly- Piston (Std.) Pin Assembly-Piston (.005 O.S.) Rod-Connecting (Std.) Rod-Connecting (.020 U.S.) Screw (Connecting Rod) Valve-Exhaust Valve- Intake Spring- Valve (Intake) Spring- Valve (Exhaust) Guard-Flywheel Retainer- Valve Governor-Oil Slinger Tappet- Valve Camshaft Short Block Manifold- Intake Gasket-Intake Stud (Carburetor) Screw (Intake Manifold) Screen- Rotating Screw (Rotating Screen) Washer (Flywheel) Screw (Flywheel Guard) Bushing-Throttle Shaft Valve-Idle Adjustment Q Screw (Throttle Valve) Kit-Idle Speed • Pin-Float Hinge PART NO. 105 231855 106 690577 108 690464 108A692344 117 692408 692411 121 690191 125 690194 127 695005 130 691750 131 494379 133 494381 137 281165 141 495097 141A 495931 142 146 165 167 176 692412 94196 693148 281051 281106 186 187 493496 298049 188 192 202 209 216 222 227 231 232 238 240 265 267 276 287 304 305 306 307 309 94929 492160 262767 260695 262766 694042 691374 691636 262785 262836 394358 221535 695134 692255 94903 690844 690969 690499 94930 693551 497595 RPM Settings: -AQ + DESCRIPTION • • Valve-Float Needle Seat-Inlet Valve-Choke (Manual Choke) Valve-Choke (Choke A Matic) • Jet, Main (Standard) Jet, Main (High Altitude) Carburetor Overhaul Kit Carburetor • Plug-Welch Valve-Throttle Throttle Shaft Kit Float-Carburetor Gasket-Float Bowl Choke Shaft Kit (Manual Choke) Choke Shaft Kit (Choke A Matic) • Nozzle-Carburetor • Key-Timing Nut (Ring Gear) Air Cleaner Stud Seal O-Ring Seal (Air Cleaner Base) Connector-Hose Line-Fuel (Cut to Required Length) Screw (Control Bracket) Adjuster- Rocker Arm Mechanical Governor Link Spring- Governor Link-Choke Bracket-Control Lever-Governor Control • Screw (Choke Valve) Spring-Governor Link Cap- Valve Filter-Fuel Clamp-Casing Screw (Casing Clamp) Sealing Washer Screw (Dipstick Tube) Housing-Blower Screw (Blower Housing) Shield, Cylinder Screw (Cylinder Shield) Motor-Starter (For Steel Ring Gear Only) Motor-Starter (For Plastic Ring Gear Only) Low Speed: 1900-2100 High Speed: 3000-3200 Included in Engine Gasket Set, Ref Number 358. Included in Carburetor Overhaul Kit, Ref Number 121. Included in Carburetor Gasket Set, Ref Number977. Included in Value Overhaul Kit, Ref Number 1033. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 55 TRACTOR - - MODEL NUMBER 917.270682 BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0136-E1 KEY NO. PART NO. 310 311 318 333 334 337 344 358 363 383 404 423 445 462 467 474 493 493A 503 505 510 690323 497608 692127 495859 94731 491055 693675 690189 19203 89838 94927 692129 496894 225137 493903 393474 690493 690494 691532 691251 693699 510A 497606 513 523 524 525 544 552 562 579 601 614 616 617 834 634A 635 654 667 668 691 692 695 697 711 718 726 727 729 732 741 757 758 398003 495230 281370 496113 497603 491986 691119 92278 95162 93306 495157 692138 690801 690802 280872 94010 94010 691500 491323 690572 693109 690372 690703 230192 399676 490324 691224 94903 691284 213998 692423 DESCRIPTION Screw (Starter Motor) Brush Set Screw (Mounting Bracket) Armature-Magneto Screw (Magneto Armature) Sparkplug Screw (Casing Clamp) Engine Gasket Set Flywheel Puller Wrench-Spark Plug Washer (Governor Crank) Screw (Air Cleaner Base) Filter- NC Cartridge Washer (Starter Cable) Knob-Air Cleaner Alternator Bracket-Mounting (Front) Bracket-Mounting (Rear) Strap-Starter Nut (Governor Control Lever) Drive-Starter (Use With Steel Ring Gear Only) Drive-Starter (Use With Plastic Ring Gear Only) Clutch-Drive Dipstick -tr Dipstick Tube Seal Dipstick Tube Armature-Starter Sushing-Gov. Lever Bolt (Governor Control Lever) Nut (Starter Cable) Clamp-Hose Pin-Cotter Crank-Governor -k+O-Ring Seal (Intake Manifold) • Seal-Spring Assembly (Manual Choke) • Seal-Spring Assy, (Choke A Matic) Boot- Spark Plug Nut (Carburetor) Nut (Air Cleaner Brace) Spacer -k Seal-Governor Shaft Spring-Detent Screw (Ring Gear) Screw (Drive Cap) Screw (Carburetor Shield) Locating Pin Gear- Ring (AluminumServices Plastic Ring Gear Only) Cover- Starter Drive Clip-Wire Screw (Starter Drive Cover) Gear-Timing Link-Counterweight Counterweight KEY NO. 759 761 783 PART NO. DESCRIPTION 691239 691096 693713 Pin-Counterweight Screw (Counterweight) Gear-Pinion (For Steel Ring Gear Only) 783A 693058 Gear-Pinion (For Plastic Ring Gear Only) 789 695050 Harness- Wiring 801 497626 Cap-Drive 802 497607 Cap-End 803 497604 Housing-Starter 830 691095 Stud (Rocker Arm) 842 270920 Dipstick/Tube Seal 847 496415 Dipstick/Tube Assembly 851 692424 Sparkplug Terminal 868 499236 -_-+SeaI-Valve 871 262835 Bushing-Guide 875 693686 Base- Air Cleaner 877 393456 Wire-Alternator 914 690969 Screw (Rocker Cover) 934 94627 Screw (Fan Retainer) 947 497672 Solenoid-Fuel 967 272403 Filter-Pre Cleaner 968 281104 Cover- Air Cleaner 975 495933 Bowl-Float 977 690192 Gasket Set-Carburetor 987 691326 • Seal-Throttle Shaft 996 690678 Carburetor Shield 1005 281400 Fan-Flywheel 1006 690452 Retainer-Fan 1019 690180 Label Kit 1022 272475 _+Gasket-Rocker Cover 1023 691192 Cover-Rocker 1026 494432 Rod-Push (Intake) 1026A 495136 Rod-Push (Exhaust) 1029 224554 Arm-Rocker 1033 690190 Valve Overhaul Kit 1034 690822 Guide-Push Rod t036 694497 Label-Emissions 1044 94673 Screw (Flywheel) 1051 263080 Ring-Retainer 1058 274271 Owner's Manual 1090 497605 Retainer-Brush 1091 691333 Cap-Limiter 1119 93621 Screw (Alternator) ---311707-0028-E1 Replacement Engine RPM Settings: -tr • • + Low Speed: 1900-2100 High Speed: 3000-3200 Included in Engine Gasket Set, Ref Number 358. Included in Carburetor Overhaul Kit, Ref Number 121. Included in Carburetor Gasket Set, Ref Number977. Included in Value Overhaul Kit, Ref Number 1033. NOTE: All componentdimensionsgivenin U.S. inches 1 inch = 25.4 mm 56 57 58 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING "_. .. CUT GUIDE THe-S u1 ¢O _lb greater than 15°), never across the face. Make turns graduOperate your Tractor up and down the face of slopes (not ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. Get it fixed, at your home or ours! For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! 1-800-4-MY-HOME sMAnytime, dayor night (1-800-469-4663) www.sears.com To bring in products such as vacuums, lawn equipment and electronics for repair, call for the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Anytime, day or night www.sears.com For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirectSM! 1-800-366-PART (1-800-366-7278) 6am- 11pr_CST, 7 days a week www.sears.com/partsdirect To purchase or inquire about a Sears Service Agreement: 1-800-827-6655 7 a.m.- 5 p.m. CST, Mon. - Sat. Para pedir servicio de reparaci6n a domicilio, y para ordenar piezas con entrega a domicilio: 1-888-SU-HOGAR _" Au Canada pour service en franc,,ais: 1.877.LE.FOYER sM (1-877-533-6937) (1-888-784-6427') HomeCentral '" ® Registered Trademark I TM Trademark of Sears, Roebuck and Co. ® Matca Registrada / T. Marca de W,brica de Seam, ROel_K:k and Co. © Sears, Roebuck and Co. 174906 05.22.00 RH Printed in U.S.A.
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