Craftsman 917270682 User Manual TRACTOR Manuals And Guides L0070101

CRAFTSMAN Lawn, Tractor Manual L0070101 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917270682 917270682 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917270682. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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Owner's Manual

ICRAFTSMAN'I

16.0 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.270682

• Safety

•Assembly

•Operation

•Maintenance

•Repair Parts

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsmen Help Line

5 am -5pm, Mon- Sat

Seam, Roebuck and Co,, Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 5

Assembly .............................................. 7

Operation ............................................ 10

Maintenance ....................................... 17

Maintenance Schedule ...................... 17

Service and Adjustments .................... 21

Storage ............................................... 28

Troubleshooting ................................. 29

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by taking your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

•Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

•Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines

the battery will not hold a charge, Sears will replace the battery at no charge. War-

ranty service is available free of charge by taking your Craftsman riding equipment to

your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States.

To locate the nearest sears service center or to schedule in-home warranty service,

simply contact sears at 1-800-4-my-home

This Warranty gives you specific legal rights, and you may also have other rights

which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is

capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death.

I. GENERAL OPERATION

•Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-

related injuries. These operators

should evaluate their ability to operate

the riding mower safely enough to

protect themselves and others from

serious injury.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-

control and tipover accidents, which can

result in severe injury or death.

All slopes require extra caution. If you

cannot back up the slope or if you feel

uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn-the

machine. Tall grass can hide ob-

stacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

•Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DONO_

•Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over

the ed.ge of a cliff or ditch, or if an edge

caves In.

• Do not mow on wet grass. Reduced

traction could cause sliding.

•Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

Ill. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

3

•Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

•Never make adjustments or repairs

with the engine running.

•Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

•Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other •Remove obstacles such as rocks, tree

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 °Max),

not across.

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

•If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

4

,d_Look for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOMEAWARE!!! YOUR

_FETYIS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs

always disconnect spark plug wire and

place wire where it cannot contact spark

CAUTION: Do not coast down a hill in

neutral, you may lose control of the

tractor.

_,CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the

ground and cause you to lose control of

_UWrtractor.

ARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR

OILTYPE SAE 30 (ABOVE 32°F

(API-SF/SG/SH): SAE 5W-30

(BELOW 32°F)

OILCAPACITY: 3.0 PINTS

SPARK PLUG: CHAMPION RJ19LM

(GAP: .030") OR J19LM

VALVE INTAKE: .003-.005

CLEARANCE: EXHAUST: 005-.007

GROUND SPEED FORWARD:5.2

(MPH): REVERSE: 2.7

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12PSI

CHARGING 3 AMPS BATTERY

SYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MIN. CCA: 190

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a new Tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest authorized servicecenter/

department. We have competent, well-

trained technicians and the proper tools

to service or repair this tractor.

Please read and retain this manual. The 5

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructions under =Mainte-

nance" and "Storage" sections of this

owner's manual.

AWARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless

the engine's exhaust system is equipped

with a spark arrester meeting applicable

local or state laws (if any). If a spark

arrester is used, it should be maintained

in effective working order by the opera-

tor.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest authorized service

center/department (See REPAIR PARTS

section of this manual).

Steering

Wheel Insert

(1) Hex Bolt

3/8-16 x 1

Steering

Boot

Steering Wheel

(1) Large Flat Washer

(1) Lock

washer 3/8

!i!i!iLili ililili!l!l!l!U!L!l!!l !!l!Ll!

(1) Hex Bolt

5/16-18 x 1-1/4

(1) Locknut

5/16-18

=_= Steering

Wheel Adapter

t Stterinig n

Shaft

Seat

(£Washer

@ 17/32 x 1-3/16 x 12

Gauge

(_(1) Knob

_) Shoulder

olt 5/16-18

Slope Sheet

Keys F-3

Video Cassette

6

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2"wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

_ Insert

_------3/8 Hex Bolt

,_,-------3/8 Lock Washer

_Large Flat

Steerin___il _ioot

Adapter/ Shaft

UNPACK CARTON

•Remove all accessible loose parts

and parts boxes from shipping carton.

•Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat.

• Check for any additional loose parts or

boxes and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

• Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Remove steerng wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

• Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from

tractor hood and grill.

IMPORTANT" Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised postion and

open battery box door.

•If this battery is put into service after

month and year indicated on label (la-

bel located between terminals) charge

battery for minimum of one hour at 6-

10 amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for

charging structions.)

7

Label

Seat

Terminal

Battery

Door

Te

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from the

cardboard packing. Remove the

cardboard packing and discard.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob

securely.

Seat

Shoulder Seat Pan

Bolt

Flat Washer

Adjustment

Knob

NOTE: You may now roll or drive your tractor

off the skid. Follow the appropriate instruc-

tion below to remove the tractor from the

skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever p_unger and raise

attachment lift lever to its highest

position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheelin L

position to disengage transmission

(See "TO TRANSPORT" in the Opera-

tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

AWARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. B_

sure the area in front of tractor is clear of

other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Place freewheel control in "transmissio

engaged" position.

• Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

• Place motion control lever in neutral (N

position.

• Press lift lever plunger and raise

attachment lift lever to its highest

position.

• Start the engine. After engine has

started, move throttle control to idle

position.

• Release parking brake.

• Slowly move the motion control lever

forward and slowly drive tractor off skid

• Apply brake to stop tractor, set parking

brake and place motion control lever in

neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(if previously removed)

•Raise and hold deflector shield in

upright position.

•Place front of mulcher plate over front o

mower deck opening and slide into

place, as shown.

8

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

ACAUTION: Do not remove deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it

to rest on plate while in operation.

Deflector

Shield

Mulcher

Plate

Latch

Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See 'q'O

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the belts

are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

propedy adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

*/CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you receive

the best performance and satisfaction

from this quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

•/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

•/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

•/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped,

,/Before driving tractor, be sure freewheel

control is in drive position.

While learning how to use your tractor,

pay extra attention to the following impor-

tant items:

,I Engine oil is at proper level.

,I Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them be-

fore you start the engine.

•/Be sure brake system is in safe operat-

ing condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and =PURGE TRANS-

MISSION" in the Operation section of

this manual).

9

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINEONENG,NEOFFO,LFRESSURE'IGHTSONOV_TEMFI

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

IGNITION

ATTACHMENT

CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL

(Automatic Models only)

10

I%II_VV I "._'un In_blv_Ivn

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment

Clutch

Lever

Ignition Switch Light Switch

Lift

Ammeter ..... -. _ Lever

.. ..... -. "- ./ Plunger

Throttle/Choke Attachment

Control _ Lift Lever

Clutch/Brake Height

Pedal Adjustment

Indicator

Freewheel

Control Parking Brake Lever

Motion Control

Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

FREEWHEEL CONTROL -

Disengagages transmission for pushing

or slowly towing the tractor with the

engine off.

11

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask

over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full

"BRAKE" position and hold.

•Place parking brake lever in "EN-

GAGED" position and release pressure

from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure

parking brake will hold tractor secure.

Attachment Clutch Lever Ignition

"Engaged" Position Key

"Disengaged"

:Position

Throttl_

Choke g

Control Brake led"

Clutch/ Position

Motion Control

Lever

"Disengaged' "Brake"_

Position Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will cause

the battery to be discharged, (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

_CA, UTION.: Always stop tractgr com-

ely, as aescrloea aoove, oerore

leaving the operator's position; to empty

grass catcher, etc.

TO USE THRO'I-rLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

• Release parking brake and clutch/brake

pedal.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING

HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are

measured from the ground to the blade tip

with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of

grass and types of grass being mowed.

12

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

•For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

• Select desired height of cut.

•Start mower blades by engaging

attachment clutch control.

• TO STOP MOWER BLADES - disen-

gage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment Attachemnt

Clutch Lever

"Engaged" High

Position Position

• To restart movement, slowly release

parking brake and clutch/brake pedal.

•Slowly move motion control lever to

slowest setting.

•Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheeling

position. Free wheel control is located at

the rear drawbar of tractor.

• Raise attachment lift to highest position

with attachment lift control.

• Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

Low

Position

Position Deflector

TO OPERATE ON HILLS

_CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

•Choose the slowest speed before

starting up or down hills.

•Avoid stopping or changing speed on

hills.

•If slowing is necessary, move throttle

control lever to slower position.

•If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

•Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not retum to neutral (N) position

when the clutch/brake pedal is de-

pressed.

TOWING CARTS AND OTHER

ATrACHMENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. "iqrescan lose traction with the

ground and cause you to lose control of

your tractor.

13

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

•Check engine oil with tractor on level

ground.

• Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw

cap tight, wait for a few seconds,

remove and read oil level. If neces-

sary, add oil until "FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

. Oil Fill Cap/

_ Dipstick

ADD GASOLINE

•Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life).

Do not mix oil with gasoline. Purchase

fuel in quantities that can be used

within 30 days to assure fuel freshness.

IMPORTANT: When operating in tem-

peratures below 32°F(0°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

_, WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

_eCAUTION: Fill to bottom of gas tank

rneck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use

gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

• Place motion control lever in neutral (N)

position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several

attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 °F and

above)

• When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 °F and

below)

•When engine starts, allow engine to run

with the throttle control in the choke

position until the engine runs roughly,

then move throttle control to fast

position. This may require an engine

warm-up period from several seconds

to several minutes, depending on the

temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather,

the transmission should be warmed up

as follows:

14

•15esure the tractor Js on level ground.

• Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

• Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

• The attachments can also be used

during the engine warm-up period

after the transmission has been

warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE-

TOR" in the Service and Adjustments

section of this manual.

PURGE TRANSMISSION

_CAUTION: Never engage or disen-

gage freewheel lever wnlle the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the

transmission which may have developed

during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface

with engine off and parking brake set.

• Disengage transmission by placing

freewheel control in freewheeling

position (See "TO TRANSPORT" in this

section of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/brake

pedal.

• Move motion control lever to full forward

position and hold for five (5) seconds.

Move lever to full reverse position and

hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will

be no movement of drive wheels. The air

is being removed from hydraulic drive

system.

• Move motion control lever to neutral

(N) position. Shut- off engine and set

parking brake.

• Engage transmission by placing

freewheel control in driving position

(See "TO TRANSPORT" in this section

of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

•Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly

move motion control lever to reverse

position. After the tractor moves

approximately five (5) feet return the

motion control lever to the neutral (N)

position. Repeat this procedure with

the motion control lever three (3)

times.

• Your tractor is now purged and now

ready for normal operation.

15

MOWING TIPS

•Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of

this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried

clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give

the mower cutting performance as well

as the quality of cut desired.

•When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

Jc-----

i.J

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up grass

and trash. Clean after each use.

•The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine

(blade) speed as this will provide the

best recutting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early

afternoon. At this time the grass has

dried and the newly cut area will not be

exposed to the direct sun.

•For best results, adjust the mower

cutting height so that the mower cuts off

only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpendicu-

lar to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

16

.,..T' N,NCESC.EOO'.E

F,LL,NDATES

AS YOU COMPLETE

REGU RSERVICE .....

Check Brake Operation _V' _#

Check Tire Pressure

Check Operator Presence and

TIntedock Systems I_

RCheck for Loose Fasteners V' _lt_7 V"

cA Sharpen/Replace Mower Blades !,

TLubdca.tJon Chart I_

0 Check Battery Level

RClean Battery and Terminals V'

Check Transaxle Cooling I1_

Adjust Blade Belt(s) Tension I_s

Adjust Motion Drive Belt(s) Tension Ks

Check Engine Oil Level V' I# #

Change EngineOil _21_ V"

EClean Air Filter _:

N Clean Air Screen

Inspect Muffler/Spark Arrester V#

Replace Oil Filter (If equipped) =_=

EN Clean Engine Coo4ingFins

Replace Spark Plug

Replace Air Filter Paper Cartridge 1##2

Replace Fuel Filter Iv'

1 - Change more o_en when operating u_, = heavy load or in high ambient terse,at utes 5 - ff equipped w_h adjustable system

2- Semite more often when operating lo ditty or dusty conditions 6 - Not requited if equipped w_h maintenance-free battery,

3 - if equipped with oil I_er, change dii every 50 haurl. 7-Tighten front axle pivot bo_ to 35 tl -iDs. maximum.

4-Replace blades mo_e often when moving in slt_ly =oil. Do not ovedighten.

GENERAL RECOMMENDATIONS LUBRICATION CHART

The warranty on this tractor does not

cover items that have been subjected to Zerk

operator abuse or negligence. To

receive full value from the warranty,

operator must maintain tractor as

instructed in this manual. (DFront Wheel

Some adjustments will need to be made Bearing

periodically to properly maintain your Zerk

tractor.

All adjustments in the Service and

Adjustments section of this manual

should be checked at least once each

season.

•Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and

help your engine run better and last

longer.

BEFORE EACH USE

• Check engine oil level.

•Check brake operation.

• Check tire pressure.

•Check operator presence and

intedock systems for proper c2eration.

•Check for loose fasteners.

Zerk

17

_)REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the serf-lubricating bearings. If you feel

they must be lubn'cated, use only a dry,

powdered graphite type lubricant

sparingly.

Zerk

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be

adjusted. (See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or

insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and

prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed

and attachement clutch control is in

the disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

• Raise mower to highest position to

allow access to blades.

•Remove hex bolt, lock washer and flat

washer securing blade.

•Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Edge Up Mandrel Assembly

Blade Center

Hole

Flat Washer,

Lock Washer

_--Hex Bolt (Grade

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade -but if you do, be sure the blade

is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

anoer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade

is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

5/8" Bolt o " ade

Center Hole

18

BA'n'ERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

•Keep battery and terminals clean.

•Keep battery bolts tight.

• Keep small vent holes open.

•Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

•Open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable ends

with wire brush until bright.

• Coat terminals with grease or petro-

leum jelly.

•Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high pres-

sure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To

prevent damage to seals, do not use

compressed air or high pressure

sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact your nearest authorized service

center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG or

SH. Select the oil's SAE viscosity grade

according to your expected operating

temperature.

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in

cold weather, these multi-viscosity oils will

result in increased oil consumption when

used above 32°F. Check your engine oil

level more frequently to avoid possible

engine damage from running low on oil.

Change the oil after every 25 hours of

operation or at least once a year if the

tractor is not used for 25 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF, SG or SH.

•Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

•Remove drain plug.

• After oil has drained completely,

replace oil drain plug and tighten

securely.

• Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section

of this manual.

19

• Use gauge on oil fill cap/dipstick for

checking level. Be sure dipstick cap is

tightened securely for accurate reading.

Keep oil at "FULL" line on dipstick.

__.. Cap/Dipstick

_'___/_-_ Oil Drain

Plug

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

ENGINE COOLING FINS

Remove any dust, dirt or oil from engine

cooling fins to prevent engine damage

from overheating.

• Remove screws from blower housing

and lift housing and dipstick tube

assembly off engine.

• Cover oil fill opening to prevent entry of

dirt.

• Use compressed air or stiff bristle

brush to thoroughly clean engine

cooling fins.

•To reassemble, reverse above proce-

dure. Blower Housing

Screws _Screws..._

Dipstick Tube _ Air Scre_ """_'

Assembly

Engine

Cooling

Fins

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

• Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

•Slide foam pre-cleaner off cartridge.

•Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

• If very dirty or dam&ged, replace pre-

cleaner.

• Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

• Remove cartridge nut.

• Carefully remove cartridge to prevent

debris from entering carburetor. Clean

base carefully to prevent debris from

entering carburetor.

• Clean cartridge by tapping gently on flat

surface. If very dirty or damaged,

replace cartridge.

• Reinstall cartridge, nut, precleaner,

cover and secure with knob(s).

IMPORTANT: Petroleum solvents, such as

kerosene, are not to be used to clean the

cartridge. They may cause deterioration of

the cartridge. Do not oil cartridge. Do not

use pressurized air to clean or dry

cartridge. _ Cover

_ Knob

Cover /____/_j._ Cartridge

-_ Nut

_ _Paper

roam vre-/...1_. Cartridge

Cleaner ,_Base

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

• With engine cool, remove filter and plug

fuel line sections.

• Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

• Be sure there are no fuel line leaks and

clamps are properly positioned.

• Immediately wipe up any spilled

gasoline.

20

ClamP_clamp

Fuel Filter

CLEANING

•Clean engine, battery, seat, finish, etc.

of all foreign matter.

•Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a shortened

engine life.

CAUTION: Before performing any service or adjustments:

•Depress clutch/brake pedal fully and set parking brake.

•Place motion control lever in neutral (N) position.

•Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

•Disconnect spark plug wire from spark plug and place wire where it cannot come

in contact with plug.Tractor

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

•Place attachment clutch in "DISEN-

GAGED" position.

• Move attachment lift lever forward to

lower mower to its lowest position.

•Roll belt off engine pulley.

•Remove small retainer spring, and lift

clutch spring off pulley bolt.

•Remove large retainer spring, slide

collar off and push housing guide out of

bracket.

•Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

• Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

•Disconnect front links from deck by

removing retainer springs.

• Raise lift lever to raise suspension

arms. Slide mower out from under

tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring onto square hole in

frame.

TO INSTALL MOWER

•Raise attachment lift lever to its highest

position.

• Slide mower under tractor with dis-

charge guard to right side of tractor.

•Lower lift lever to its lowest position.

•Install mower in reverse order of

removal instructions.

Small Retainer Spring

Suspension Arms

Retainer S

Anti-Sway

(Both Sides)

Link

Housing Guide

Large Retainer Spdn_

21

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or

underinflated, you will not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on

both sides of mower should be the

same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjust-

ing.

FRONT-TO-BACK ADJ USTM ENT

Bottom edge of Bottom edge of

mower to _ mower to

ground _ ground

A'-I-T-VGround L'me _"_]'7--A

Suspension Arm

Lift Link

Adjustment Nut

IMPORTANT: Deck must be level side-to

side. If the following front-to-back

adjustment is necessary, be sure to

adjust both front links equally so mower

will stay level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front

and behind the mandrel at bottom edge

of mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length. Both links should be

approximately 10-3/8".

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F"

against trunnion on both front links.

• Recheck side-to-side adjustment.

'D .... D"

Both Front Links Should be Equal in Length

Nut "_ Nut

Trunnion _____

22

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be

replaced without tools. Park the tractor on

level surface. Engage parking brake•

BELT REMOVAL -

•Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of

removal.

• Make sure belt is in all pulley grooves

and inside all belt guides.

• Install mower in reverse order of

removal instructions.

Mandrel Idler Pulleys

Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-

able brake system which is mounted on

the side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be

adjusted.

• Depress clutch/brake pedal and

engage parking brake.

• Measure distance between brake

operating arm and nut "A" on brake

rod.

• If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

• Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest

gear, further maintenance _s neces-

sary. Contact your nearest authorized

service center/department.

With Parking Brake

"Engaged"

Jam Nut

•Nut "A"

Arm

Do Not touch this nut. If further brake

adiustment is necessary contact your nearest

authorized service center/department

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest.

• Remove mower (See "TO REMOVE

MOWER" in this section of this manual.)

• Remove belt from stationary idler and

clutching idler.

• Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

• Pull belt toward front of tractor and

remove downward from around engine

pulley.

• Install new belt by reversing above

procedure.

Engine__..____._____

Pulley

Clutching Idler--

Stationary Idle r----_

Transmission

input Pulley \

23

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

• Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

• Start engine and move motion control

lever until tractor does not move

forward or backward.

• Hold motion control lever in that

position and turn engine off.

• While holding motion control lever in

place, loosen the adjustment bolt.

• Move motion control lever to the neutral

(N) (lock gate) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

• Loosen the adjustment bolt.

• Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

• Tighten adjustment bolt securely.

• Start engine and test.

• If tractor still creeps, repeat above steps

until satisfied.

Motion Control Lever Neutral

Lock Gate

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or

camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL FOR REPAIRS

•Block up axle securely.

•Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

•Repair tire and reassemble.

• On rear wheels only: align grooves in

rear wheel hub and axle. Insert square

key.

•Replace washers and snap retaining

ring securely in axle groove.

•Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Washers

Retaining _ __.

Cover

"o I

Square Key..._

(Rear Wheel Only)

Adjustment Bolt

TRANSMISSION REMOVAL/

REPLACEMENT

Should your transmission require

removal for service or replacement, it

should be purged after reinstallation and

before operating the tractor. See "PURGE

TRANSMISSION" in the Operation

section of this manual.

TO ADJUST STEERING WHEEL

ALIGNMENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble per

instructions in the Assembly section of this

manual.

TO START ENGINE WITH A WEAK

BATTERY

A_CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE

section of this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt negative grounded system.

The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

24

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each

battery, taking care not to short against

chassis.

• Connect one end of the BLACK cable to

the NEGATIVE (-) terminal of fully

charged battery.

•Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

• BLACK cable first from chassis and

then from the fully charged battery.

• RED cable last from both batteries.

Positive Terminal Negative Terminal

Battery

Positive Terminal Negative Terminal

REPLACING BATTERY

_, CAUTION: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

• Lift seat pan to raised position and

open battery box door.

•Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

• Install new battery with terminals in

same position as old battery.

•First connect RED battery cable to

positive (+) terminal with hex bolt and

nut as shown. Tighten securely.

• Connect BLACK grounding cable to

negative (-) terminal with remaining hex

bolt and nut. Tighten securely.

• Close battery box door.

25

Seat

"y

Doc

Box

Positive (Red) Cable Negativ_ (Black)

Cable

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the grill.

• Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL

ASSEMBLY

•Raise hood.

•Unsnap .headlight wire connector.

•Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

• To replace, reverse above procedure.

Headlight Wire

Connector

ENGINE

Maintenance, repair, or replacement of

the emission control devices and systems,

which are being done at the customers

expense, may be performed by any non-

road engine repair establishment or

individual. Warranty repairs must be

performed by an authorized engine

manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

•With engine not running, move throttle

control lever from slow to choke

position. Slowly move lever from choke

to fast position.

• Check that holes "A" in governor

control _ever and hole in governor plate

line-up. If holes "A" are not aligned,

loosen clamp screw and move throttle

cable until holes are aligned. Tighten

clamp screw securely.

Governor

Control Lever Governor

Control Plate

TO ADJUST CARBURETOR

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle.

The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for

differences in fuel, temperature, altitude

or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning idle mixture valve in

(clockwise) decreases the supply of fuel

to the engine giving a leaner fuel/air

mixture. Turning the idle mixture valve out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needle

valve and the seatin carburetor may resull

if screw is turned in too tight.

\

Holes "A" Clamp Screw Cable

26

PRELIMINARY SETTING -

• Air cleaner assembly must be as-

sembled to the carburetor when making

carburetor adjustments.

• Be sure the throttle control cable is

adjusted properly (see above).

FINAL SETTING -

• Start engine and allow to warm for five

minutes. Make final adjustments with

engine running and shift/motion control

lever in neutral (N) position.

• Move throttle control lever to slow

position. With finger, rotate and hold

throttle lever against idle speed screw.

Turn idle speed screw to attain 1750

RPM.

• While still holding throttle lever against

idle speed screw, turn idle mixture

valve full travel clockwise then counter-

clockwise until engine runs rough. Turn

valve to a point midway between those

two positions. Release throttle lever.

ACCELERATION TEST -

• Move throttle control lever from slow to

fast position. If engine hesitates or dies,

turn idle mixture valve out (counter-

clockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until

engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact your nearest authorized

service center/department, which has

proper equipment and experience to

make any necessary adjustments.

Idle Speed

S, rew

_--_ /Throttle

Lever

Idle Mixture Valve

with Limiter

27

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

CAUTION: Never store the tractor

with gasoline in the tank inside a

building where fumes may reach an

open flame or spark. Allow the engine to

cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

• Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

•Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

•Lubricate as shown in the Mainte-

nance section of this manual.

•Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

•Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage,

battery may require recharging.

• To help prevent corrosion and power

leakage during long periods of

storage, battery cables should be

disconnected and battery cleaned

thoroughly (see "TO CLEAN BATTERY

AND TERMINALS" in the Maintenance

section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

_luUmdeposits from forming in essential

el system parts such as carburetor, fuel

filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol

blended fuels 9called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor

cleaner products in the fuel tank or

permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINEOIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

•Remove spark plug(s),

•Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

•Turn ignition key to "START" position

for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from

dust and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still

warm.

28

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

Enginewill not

turn over

Engine clicks but

will not start

•Outof fuel.

• Engine not"CHOKED"

properly.

• Engine flooded.

• Bad spark plug.

• Dirty air filter.

• Dirty fuel filter.

•Water in fuel.

•Loose or damaged wiring.

• Carburetor out of adjustment.

Service Adjustments

• Engine valves out of

adjustment.

• Dirty air filter,

• Bad spark plug.

• Weak or dead battery,

• Dirty fuel filter.

•Stale or dirty fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

Engine valves out of

adjustment.

• Clutch/brake pedal not

depressed

•Attachment clutch is

engaged.

•Weak or dead battery.

•Blown fuse.

•Corroded battery terminals.

•Loose or damaged wiring.

•Faulty ignition switch.

•Faulty solenoid or starter,

Faulty operator presence

switch(es).

•Weak or dead battery.

• Corroded battery terminals.

•Loose or damaged wiring,

•Faulty solenoid or starter.

• Fill fueltank.

• See"TO START ENGINE"

in Operation section.

• Wait several minutes before

attempting to start.

•Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter.

• Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

• Check all wiring.

• See "To Adjust Carburetor" in

section.

•Contact an authorized

service center/department.

• Clean/replace air filter.

•Replace spark plug.

•Recharge or replace battery.

•Replace fuel filter.

•Drain fuel tank and refill with

fresh gasoline.

•Check all wiring.

•See "To Adjust Carburetor" in

Service Adjustments

section.

•Contact an authorized service

center/department.

Depress clutch/brake pedal.

Disengage attachment clutch.

•Recharge or replace battery.

•Replace fuse.

• Clean battery terminals.

•Check all wiring.

•Check/replace ignition switch.

•Check/replace solenoid or

starter.

•Contact an authorized service

center/department.

• Recharge or replace battery.

• Clean battery terminals.

•Check all wi_ing.

•Check/replace solenoid or

starter.

29

TROUBLESHOOTING CHART

CAUSE

•Cutting too much grass/too

fast.

• Throttle in "CHOKE"

position.

•Build-up of grass, leaves

and trash under mower.

•Dirty air filter.

• Low oil level/dirty oil.

• Faulty spark plug.

PROBLEM

Loss of power

Excessive

vibration

Engine continues

to run when

operator leaves

seat with

attachment

clutch engaged

Poor cut -uneven

•Dirty fuel filter.

• Stale or dirty fuel.

• Water in fuel.

• Spark plug wire loose.

• Dirty engine air screen/fins.

• Dirty/clogged muffler.

• Loose or damaged wiring.

• Carburetor out of

adjustment.

•Engine valves out of

adjustment.

• Worn, bent or loose blade.

• Bent blade mandrel.

•Loose/damaged part(s).

• Faulty operator-safety

presence control system.

Worn, bent or loose blade.

Mower deck not level.

Buildup of grass, leaves,

and trash under mower.

Bent blade mandrel.

Clogged mower deck vent

from build-up of grass,

leaves, and trash around

mandrels.

CORRECTION

• Set in "Higher Cut" position/

reduce speed.

• Adjust throttle control.

Clean underside of mower

housing.

Clean/replace air filter.

Check oil level/change oil.

Clean and regap or change

spark plug.

Replace fuel filter.

Drain fuel tank and refill with

fresh gasoline.

Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel

filter.

Connect and tighten spark

plug wire.

Clean engine air screen/

fins.

Clean/replace muffler.

Check all wiring.

See "To Adjust Carburetor"

in Service Adjustments

section.

Contact an authorized

service center/department.

• Replace blade.

Tighten blade bolt.

• Replace blade mandrel.

•Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and

connections. If not corrected,

contact an authorized

service center/department.

• Replace blade. Tighten

blade bolt.

•Level mower deck.

• Clean underside of mower

housing.

• Replace blade mandrel.

• Clean around mandrels to

open vent holes.

3O

IMUUI:(_[..=_I'IUU I ll)(iJl_,.,n.•.(Lr'tm

PROBLEM

Mower blades will

not rotate

Poor grass

discharge

CAUSE

•Obstruction in clutch

mechanism

Headlight(s) not •

working •

(if so equipped) •

Battery will not •

charge •

Loss of drive •

Engine "backfires" •

when turning

engine

"OFF"

•Worn/damaged mower

drive belt.

• Frozen idler pulley.

•Frozen blade mandrel.

• Engine speed too slow.

•Travel speed too fast.

• Wet grass.

• Mower deck not level.

•Low/uneven tire air pressure.

•Worn, bent or loose blade.

• Buildup of grass, leaves and

trash under mower.

• Mower drive belt worn.

•Blades improperly installed.

• Improper blades used.

Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

Switch is "OFF".

Bulb(s) burned out.

Faulty light switch.

Loose or damaged wiring.

Blown fuse.

Bad battery cell(s).

Poor cable connections.

Faulty regulator

(if so equipped).

Faulty alternator.

Freewheel control in

"disengaged" position.

Motion drive belt worn,

damaged, or broken.

Air trapped in transmission

during shipment or

servicing.

Engine throttle control not

set at "SLOW"

position for 30 seconds

stopping engine.

CORRECTION

• Remove obstruction.

• Replace mower drive belt.

• Replace idler pulley.

• Replace blade mandrel.

• Place throttle control in

"FAST" position.

• Shift to slower speed.

• Allow grass to dry before

mowing.

• Level mower deck.

• Check tires for proper air

pressure.

• Replace/sharpen blade.

Tighten blade bolt.

• Clean underside of mower

housing.

• Replace mower drive belt.

• Reinstall blades sharp edge

down.

• Replace with blades listed in

this manual.

• Clean around mandrels to

open vent holes.

• Turn switch "ON".

• Replace bulb(s).

• Check/replace light switch.

;. Check wiring and connec

tions.

I. Replace fuse.

• Replace battery.

• Check/clean all connections.

•Replace regulator.

•Replace alternator.

•Place freewheel control in

"engaged" position.

• Replace motion drive belt.

•Purge transmission.

Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

31

SERVICE NOTES

32

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.270682

AMMETER

(,OPTIONAL)

WHITE

_G AI_" i

IGNITION

SWITCH

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1 NONE

RUN/LIGHT B÷A1 A2+L

RUN B+A1 NONE

START B+S÷A1 NONE

BATTERY

BLACK

FUSE

:© : ,{>-i_

J i i

L....... _

CLUTCH /BRAKE

(PEDALUP)

BLINK

BLACK

(OPTIONAL) ___K

', ____[FU_L,

,"_\ LINE :

ISTARTER

t_1 BLACK

...... I

D

!WHrTE

SEATSWITCH

........ I (NOT OCCUPIED)

_ i _IWHITE I I ;- ......... i

_ _ t J L

i_ i BLAC K I [BLAC K

_:;< (CLUTCH OFF) I ;6'_£Ef6_

A

(_ IGNITIONUNIT

CHARGING SYSTEM OIJTPU'I"

3 AMp OC U 3_O0 RPM

11w SPARK

IF_ PLUG L

GAP

[-_2(2 PLUGS ON

TWIN CYL. ENGINES)

28 VOLT_ AC MIN. O 3_3 RPM

(CHARGING SYSTEM DISCONNECT E[

FUEL SHUT-DFF SOLENOID RED _- _- _-J_ -F_

IF SO EQUIPPED) )_ "_ -,.7_:.T._:-_ T,

LIGHTING SYSTEM OUTPUT E I

O_E ,_p_._._;_ D,ODE ,A_,_.-_U%l

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATIERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WiTH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

HEADLIGHTS

/7

O

NON-REMOVABLE

CONNECTIONS

--O---

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT. THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

33

ELECTRICAL

TRACTOR --MODEL NUMBER 917.270682

I

42

26

I

I

j/

IJ I

II I

r i

!i

I

I

J

34

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.270682

KEY PART

NO. NO. DESCRIPTION

1144925

274760412

8156417

16 153664

21 166182

22 4152J

24 4799J

25 146147

26 166180

27 73510400

28 4207J

29 121305X

30 163968

33 140403

40 170217

41 71110408

42 131563

43 145673

45 121433X

52 141940

Battery 12 VOLT 25 AMP

Bolt Hex Hd 1/4-20unc x3/4

Case Battery

Switch, Interlock Push-In

Harness Asm Light W/4152j

Bulb Light #1156

Cable Battery 6 Ga 11" red

Cable Battery 6 Ga w/16 wire red

Fuse 15AMP

Nut Keps Hex 1/4-20 Unc

Cable Ground 6 Ga 12" black

Switch Plunger Nc Gray

Switch Ign

Key Ign

Hamess Ign

Bolt BIk. Fin Hex 1/4-20 Uncx 1/2

Cover Terminal Red

Solenoid

Ammeter Rectangular 6 Amp

Protection Wire Loop

NOTE:All componentdimensions given inU.S. inches

1 Lnch=25.4 mm

35

TRACTOR - - MODEL NUMBER 917.270682

CHASSIS AND ENCLOSURES

12

208

207

53

55 57

54

74

13 "

2_

:?6

TRACTOR - - MODEL NUMBER 917.270682

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 169830

2 169061

3 17060612

5 155272

9168337X013

10 STD533710

11 155927

12 145660

13 172107X010

17 144983X558

18 126938X

25 19131312

26 STD541437

28 156725X558

29 155217X599

30 164918X558

31 139976

37 17490508

38 169834

51 73800400

52 19091416

53 145201

54 161464

55 145202

57 STD522507

60 72140606

64 154798

74 STD541437

142 165867

143 154966

144 154207

145 156524

206 170165

207 17670508

208 17670608

212 165919

-- 5479J

Chassis

Drawbar

Screw 3/8-16 x3/4

Bumper Hood/Dash

Dash

Bolt, Carriage 3/8-16 x3/4

Panel, Dash, L.H.

Clip Tinnerman Gdlle P/L

Panel, Dash, R.H.

Hood Assembly

Bumper Hood

Washer 13/32 x 13/16 x 12 Gauge

Nut

Grille/Lens Assembly

Lens, Grille

Fend/Ftrest

Bracket, Fender Support

ScrawThdrol 5/16-18 x 1/2

Pivot Bracket Assembly, Rear

Nut Lock w/Insert 1/4-20 UNC

Washer 9/32 x 7/8 x 16 Ga.

Bracket Grille Pickoff LH

Screw Hex Wshd 8-18 x 7/8

Bracket Grille Pickoff RH

Bolt, Fin Hex 1/4-20 UNC x .75

Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

Dash Lower STLT

Nut Crownlnck 3/8016 UNC

Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Pnt Footrest STLT

Rod Pivot Chassis/Hood

Bolt Shoulder 5/16-18 TT

Screw Thdrol 5/16-18 x 1/2 Tytt

Screw Thdrol 3/8-16 x 1/2

Insert Lens Reflective

Plug, Button

NOTE: All component dimensions given in U.S. inches

1 inch =25.4 mm

37

I HA_ I UH - - MUIJI-L. NUNIUI::I-f _I ,'.;"/UO_;"

GROUND DRIVE

51

26 1

77

38

TRACTOR - - MODEL NU MBER 917.270682

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 ...... Transmission (See Breakdown) 73 141416

Hydro Gear Model 319-0500 74 137057

2 142431 Spring, Return, Brake 75 121749X

3 144698 Pulley, Transmission 76 12000001

8 165866 Rod, Shift 77 123583X

10 76020416 Pin, Cotter 1/8 x 1 78 121748X

14 STD551125 Washer Lock 1/4 81 165595

16 73800500 Nut, Lock Hex w/Ins 5/16-18 UNC 82 165711

18 74780616 Bolt Hex 3/8-16 UNC x 1 Gr.5 83 19171216

19 73800600 Nut, Lock Hex w/Wsh 3/8-16 UNC 84 165816

21 130564 Knob Deluxe 1/2-13 89

22 145627 Rod, Brake 90 124346X

24 73350600 Nut 93 142564

25 106888X Spring, Rod, Brake 94 140462

26 19131316 Washer 13/32 x 13/16 x 16 Ga. 95 167696

27 76020412 Pin, Cotter 1/8 x3/4 96 4497H

28 145204 Rod, Parking Brake 97 144201

29 71673 Cap, Parking Brake 98 73510600

30 130807 Bracket, Transmission 103 73940800

32 74760512 Bolt Hex 5/16-18 UNC x 3/4

34 155071 Shaft, Foot Pedal 104 141421

35 120183X Beadng, Nylon 105 71070516

36 19211616 Washer 108 17541026

37 1572H Pin, Roll 109 145098

38 131494 Pulley, Idler, Flat 116 72110610

39 74760644 Bolt 145 74490540

40 4470J Spacer, Split 146 74490536

41 165838 Keeper, Belt, Idler 147 74490524

42 19131312 Washer 13/32 x 13/16 x 12 Ga. 150 165850

47 127783 Pulley, Idler, V-Belt 151 19133210

48 154407 BellcrankClutch Grnd Drustl 156 166002

49 123205X Retainer, Belt 157 153236

50 74760624 Bolt 158 165589

51 73680600 Nut 159 165494

52 73680500 NutCrownlock 5/16-28 161 72140406

53 105710X Link, Clutch

55 105709X Spring, Retum, Clutch 162 73680400

56 74760620 Bolt, Hex 3/8-16 UNC x 1-1/4 163 74780416

57 141416 V-Belt, Drive 164 19091010

59 169691 Keeper, Belt, Center 165 165623

61 17060612 Screw 3/8-16 x 3/4 166 166880

62 8883R Cover, Pedal 168 165492

63 140186 Pulley, Engine 169 165580

64 71170764 Bolt Hex 7/16 x 4 Gr. 5 197 169613

65 10040700 Washer 198 169593

66 154778 Keeper, Belt Engine Hydro 202 72110612

70 134683 Guide, Belt, Mower Drive RH

71 141417 Strap, Torque, Lh

72 19132012 Washer 13/32 x 1-1/4 x 12 Ga.

Strap, Torque, Rh

Spacer, Axle

Washer 25/32 x 1-1/4 x 16 Ga.

Ring, E

Key, Square

Washer 25/32 x 1-5/8 x 16 Ga.

Shaft Asm Cross

Spring, Torsion

Washer 17/32 x 3/4 x 16 Ga.

Link Transaxle

164890X428 Console, Shift

Nut Self-Thd Wshd 1/4

Line Fuel

Fan 7"

Control Asm Bypass Hydro

Spring, Retainer 1"

Keeper, Belt Rh

Nut Keps 3/8-16 UNC

Nut, Hex Jam Toplock 1/2-20

LIkF

Arm, Control Pump 500 Hydro

Bolt, Head Hex 5/16 x 18 x 1

Screw Hex Wh Hd #10-24 x 1-5/8

Adapter Fan

Bolt Rdhd Sq Neck 3/8-16 x 1-1/4

Bolt Hex Flghd 5/16-18 Gr. 5

Bolt Hex 5/16-18 x 2-1/4

Bolt Hex 5/16-18 UNC x 1-1/2

Bushing Bellcrank Grd Drive

Washer 13/32 x 2 x 10

Washer 5/16 x 1.0 x 1.25

Bolt Shoulder 5/16-18u nc-2A

Bracket Shift Mount

Hub Tapered Flange Shift

Bolt Rdhd Sqnk 1/4-20 x 3/4

Gr. 5

Nut Crownlock 1/4-20 Unc

Bolt Hex Fin 1/4-20 x 1

Washer 5/8 x .281 x 10 Ga.

Bracket Pivot Lever

Screw 5/16 x 1.0 x .125

Bolt Shoulder 5/16-18 x .561

Plate Fastener Cross Shaft

Nyliner Snap-In 5/8 ID

Washer Nyl 7/8 ID x .105 Hyd

Bolt Cart Sh 3/8-16 x 1-1/2 Gr. 5

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

39

TRACTOR - - MODEL NUMBER 917.270682

STEERING ASSEMBLY

1 9

J ...... -_ -.... ifI

',,'::--i--:r::.:.,'

_41

37---_I. 1

62 44

47

67 67

67

4O

TRACTOR -- MODEL NUMBER 917.270682

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1139768

2 154427

3 156483

4 157473

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 169832

11 STD551137

13 136518

15 145212

17 156546

18 57079

19 160395

22 165857

23 165851

25 154406

26 126847X

27 136874

28 19131416

29 17060612

30 STD561210

32 130465

36 155099

37 152927

38 139769

39 19133812

40 STD541537

41 100711L

42 145054X428

43 121749X

44 153720

46 121232X

47 6855M

51 STD541431

54 74780520

62 167902

63 STD523710

65 160367

66 154404

67 72140618

68 169827

79 19132012

80 74950612

82 169835

85 133835

St6edngWheel

Axle AssemblySTMP Dropped STL

SpindleAssembly,L.H.

SpindleAssembly, R.H.

Bearing,Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring,Klip

Bearing,SteeringColumn

Dreglink

Washer, Lock

Spacer Bearing Axle Front

Nut, Hex Flange Lock

Shaft Assembly, Steering

Washer, Thrust .515 x .750 x .033

Support,Shaft

Screw,Hex Wsh Hd Torx

PiUrnanShaft Assembly

Bracket, Steering

Bushing,Link, Drag

Gear, Sector

Washer 13/32 x 7/8 x 16 Gauge

Screw 3/8-16 x 3/4

PinCotter

Rod,]3e

Bushing,Steering

Screw

Insert, Steering Wheel

Washer 13/32 x 2-3/8 x 12 Gauge

Nut Lock Center 3/8-24 Unf

Adaptor,Steering Wheel

Boot, Steering Shaft

Washer 25/32 x 1-1/4 x 16 Gauge

Extension Shaft Steering LR.LT

Cap, Spindle

Fitting,Grease

NutLock Hex w/Ins. 5/16-18 UNC

Bolt Fin Hex 5/16-18 UNC x 1-1/4

Kit Steering Asm Service

Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5

Spacer Brace Axle

BearingArmPittman

Bolt RDHD Sq, 3/8-16 x2-1/4

Axle, Brace

Washer 13/32 x 1-1/4 x 12 Ga.

Bolt He){Nylon3/8-16 x3/4

BracketSusp. Chassis Front

FastenerChristmasTree

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

41

ENGINE

I HAL; I UH --MUUI=L NUNIUP'I'i 91/.Z/Ut)_'

3

72

81

62

13 4

29

I

"33

37

23 ._

IOPTIONAL EQUIPMENT

Spark Arrester

42

ENGINE

TRACTOR - - MODEL NUMBER 917.270682

KEY PART

NO. NO. DESCRIPTION

1

2

3

162157

17720410

4 137352

13 165291

14 13280324

15 13200300

16 STD551237

23 169837

29 137180

31 109202X

32 158990

33 123487X

37 137040

38

40 124028X

44 17670412

45 17000612

46 19091416

62 STD551131

72 71070512

78 17060620

81 73510400

Control Throt/Ch Lh

Screw Hex Thd Cut 1/4-20x5/8 T

Engine (See Breakdown)

Bdggs Model 310707-0136-E1

Muffler Exhaust B&S Lt

Gasket I 313 ld Tin Plated

Nipple Pipe 3/8 Npt X 3"

Elbow Std 90 Degree 3/8-16 Npt

Washer Lock Ext Tooth 3/8

Shield Browning!Debris Guard

Arrestor Spark

Tank Fuel 1 25 Fr

Cap Asm Fuel Sears Vented

Clamp Hose BIk

Line Fuel 20"

Plug Oil Drain (See Engine Breakdown)

Bushing Snap Nyl BIk Fuel Line

Screw Hexwsh Thdrol 1/4-20x3/4

Screw Hex Wsh Thdr. 3/8-16 x 3/4

Washer 9/32 x 7/8 x 16 Ga.

Washer Lock Hvy Hlcl Spr 5/16

Screw Hexhd Cap 5/16-18x3/4

Screw 3/8-16x1-1/4

Nut Keps Hex 1/4-20 Unc

NOTE:All componentdimensions given inU.S. inches

1 inch = 25,4 mm

43

TRACTOR - - MODEL NUMBER 917.270682

SEAT ASSEMBLY

5

KEY

NO,

1

2

3

4

5

6

7

8

9

10

11

PART

NO. DESCRIPTION

140122

140551

71110616

19131610

145006

STD541437

124181X

17OOO616

19131614

155925

166369

Seat 3350 BIk/blkCraftsman

Bracket Pnt Pivot Seat (blk)

Bolt Fin Hex 3/8-16unc X 1

Washer 13/32 X 3/4 X 10 Ga

Clip Push In Hinged

Nut Flex Lock w/ins 3/8-16 Uric

Spnng Seat Cprsn 2 250 BIkZi

Screw 3/8-16 X 1

Washer 13/32 X 1 X 14 Ga

Pan Pnt Seat (blk)

Knob Seat Adj Wingnut

KEY PART

NO. NO. DESCRIPTION

12 121246X

13 121248X

14 72050412

15 134300

16 121250X

17 123976X

21 171852

22 STD541431

24 19171912

25 127018X

Bracket Pnt Mounting Switch

Bushing Snap BIk Ny150 Id

Bolt Rdhd Sht Nk 1/4-20x1-1/2

Spacer Split 28 X 96 Zinc

Spnng Cprsn 1 27 B_kPnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoulder 5/16-18 Uoc-2A

Nut Hex Lock w/Ins 5/16-18

Washer 17/32 X 1-3/16 X 12 Ga.

Bolt Shoulder 5/16-18 X 62

NOTE: All component dimensions given in U.S. inches

1 inch =25.4 mm

44

DECALS

I ri/_!.. I Ul'l " - IVIUUr.I.. HUIVll3r.l'l _ II.ZIUI_OZ

9

13 6

13 10

2O

821

12

14

KEY

NO. PART

NO.

1 156811

3171696

4171697

6 133644

8166887

9 163204

10 156439

12 146046

13 163252

DESCRIPTION

Decal, Oper. Instr.

Decal, Hood, R.H.

Decal, Hood, L.H.

Decal, CustomerMaintenance

Decal, Deck MowerEZ

Decal, Fender,Craftsman

Decal, FenderDanger

Decal, V-Belt Drive Schematic

Decal,Dash Panel

KEY PART

NO. NO,

14 160396

20 149516

21 163205

- - 169210

- - 138311

-- 16580OX428

- - 165799X428

- - 174906

- - 174907

DESCRIPTION

Decal,V-Belt Schematic

Decal Battery Dngr/Psn Eng

Decal, Fender Sd. Wht

Decal, By-Pass

Decal, Lift Handle

PadFootrest LH STLT

Pad FootrestRH STLT

Owner'sManual,English

Owner'sManual,Spanish

WHEELS & TIRES

2_._ 5,8

74,10

11

KEY PART

NO. NO.

1 59192

2 65139

3 106222X

4 59904

5 106732X427

6 278H

7 9040H

8 106108X427

9106268X

10 7152J

11 104757)(

-- 144334

DESCRIPTION

CapValue"13ra

StemValue

Tire F "Is 15 X 6 0 - 6 Service

Tube InnerFront#35060

RimAsm6"frontWhiteService

Fitting Grease

BearingFlange

RimAsm 8"rearWhite Service

Tire R Ts 18x9 5-8 Service

Tube Rear 9 5 X 8 Service

Cap Axle BIk 1 50 X 100

Sealant, Tire (10oz. tube)

NOTE: Allcomponent dimensions given in U,S. inches

1 inch = 25.4 mm

45

LIFT ASSEMBLY

7

5

6

3

2

I/8

65

19

13

13

,/_' 31

32

32

19

20

15

46

TRACTOR -- MODEL NUMBER 917.270682

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159460 Washer Asm Inner Spring W/Plunger

2 159471 Shaft Asm. Lift

3 105767X Pin Groove

4 12000002 E Ring #5133-62

5 19211621 Washer 21/32 x 1 x21 Ga.

6 120183X Bearing Nylong

7 125631X Grip Handle Fluted

8 122365X Button Plunger Read

11 139865 Link Asm Lift L.H.

12 139866 Link Asm Lift R.H.

13 STD624008 Retainer Spring

15 173288 Link Front

16 73350800 Nut Jam Hex 1/2-13 Unc

17 130171 Trunnion BIk Zinc

18 73800800 Nut Lock w/Wsh 1/2-13 Unc

19 139868 Arm Suspension Mower

20 163552 Retainer Spring

31 169865 Bearing, Pvt. Lift

32 73540600 Nut Crownlook 3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

47

MOWER DECK

TRACTOR - - MODEL NUMBER 917.270682

157

153 1_

67

156

155

T

I

I

I

34

16

1

18

>21

18

29 27

48

MOWER DECK

TRACTOR - - MODEL NUMBER 917.270682

KEY PART

NO. NO.

1 165892

2 STD533107

3 138017

4 165460

5 STD624008

6 130832

8 850857

9 STD551137

10 140296

11 134149

12 129895

13 137645

14 128774

15 110485X

16 140329

18 72140505

19 132827

20 159770

21 STD541431

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968X428

28 19111016

29 131491

30 157722

31 129963

32 153535

33 137266

34 STD533717

35 133835

36 131494

37 STD551037

40 STD541437

44 140088

45 STD624003

46 137729

48 133944

49 155066

50 131340

51 STD541410

52 139888

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Mower Deck Assembly, 42" 53 131845

Bolt 54 133943

Bracket Assembly,Sway Bar, 55 155046

Front 56 165723

Bracket Sway Bar 38/42" Deck 59 141043

Retainer Spring 67 149846

Arm, Suspension, Rear 68 144959

Bolt, Hex 3/8-24 x1.25 Gr. 8 92 STD541437

Washer, Lock 101 136420

Washer, Hardened 102 71081010

Blade, Mulching 103 19061216

Bearing, Ball 104 STD551110

Shaft Assembly, Mandrel, 105 160793

Vented (Includes Key 106 2029J

Number12) 128 153390

Housing, Mandrel, Vented 129 19131312

Beadng, Ball, Mandrel 130 STD523710

Stripper, Vented Mower Deck

Bolt, Carriage 5/16-18 x 5/8 131 STD533710

Bolt, Shoulder 142 165890

Baffle, Vortex 143 157109

Nut Crownlock 5/16-18 UNC 144 158634

Stiffener Bracket 145 165888

Bracket, Deflector 146 165891

Cap, Sleeve 147 131335

Spring, Torsion, Deflector 148 169022

Nut, Push 149 165898

Shield, Deflector 150 19091216

Washer 11/32 x 5/8 x 16 Ga. 151 169670

Rod, Hinge 152 169676

Screw Thdrol Washer Head 153 169674

Washer, Spacer 154 169675

Pulley, Mandrel 155 169671

Nut, Toplock, Flanged 156 169672

Bolt 157 169669

Fastner, Christmas Tree 158 17720410

Pulley, Idler, Flat 159 72140614

Washer 13/32 x 13116 x 16 -- 130794

Gauge

Nut Crownlock 3/8-16 UNC

Guard, Mandrel, L.H. - - 169583

Retainer

Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened

Roller Assembly, Cam Follower

Bolt, Shoulder #10-24 Grade 5

Locknut

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

Washer,Hardened

Arm, idler

Spacer, Retainer

Guard, TUV Idler

Knob Custom Oval

V-Belt

Nut

Mulcher Cover

Screw

Washer #10

Washer, Lock

Latch Assembly, Bagger

Nut,Weld

Washer Felt

Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 UNC x 1

Gr. 5

Bolt, Rdhd Sqnk 3/8-16UNC x 1

Arm Spring Brake Mower

Bracket Arm Idler42"

Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Carriage Idler

Spring Extension

Spring Return Idler

Retainer Spring Yellow Zinc

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch

Cable Clutch 42 In

Washer Flat 3/8" Type B

Spring Retainer

Spring Retention Lever

Spacer

Rod Clutch

Screw Hex Thd Cut 1/4-20 x 5/8

Bolt Rdhd Sqn 3/8-16 Unc x 3/4

Mandrel Assembly (Includes

Key Numbers 8-10, 12-15, 31

and 32)

MowerDeck,Complete

(Standard Deck, Order

Separately Mulcher Plate and

Gauge Wheel Components, Key

Nos. 101-106and 111-121)

NOTE: All component dimensions given in U.S.inches

1 inch = 25.4 mm

49

HYDRO TRANSAXLE --MODEL NUMBER 319-0500

58

34

23

19

26

3O

f 900

14

28

59

35

5O

TRACTOR -- MODEL NUMBER 917.270682

HYDRO TRANSAXLE --MODEL NUMBER 319-0500

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housing, Assembly 60 142883

2 170352 Side Housing, Assembly 61 142882

3 170353 Center Section, Assembly 62 170409

4 170354 Swashplate, Trunion Machined 63 170410

5 169898 Block - Assembly

6 170355 Sealant 64 142892

7 170356 Hex Flange Screw 1/4-20 X 1.25 65 170411

8 170357 Stud, 5/16-24 Hex Double End 66 170412

9 170358 Shaft, Input 67 170413

10 170359 Ring-Retaining 68 170414

11 170360 Spacer 69 170415

12 169870 Ring-Retaining 70 170416

13 170361 Seal, Lip .67 X 1.58 X .276 71 170417

14 173158 Ball Brg 17MM ID X 40MM OD X 72 170418

12MM 73 142884

16 170362 Hex FLlange Head Screw 5/16-24 74 170419

X 0.75 75 170420

17 170363 Lip Seal 18 X 32 X 7 76 170421

18 170364 Arm,Control 77 170422

19 173159 Bearing, 30X52X13 Thrust 78 142969

23 170365 Check Plug Assembly, Washer 79 142980

24 170366 Shaft, Motor1 80 150778

27 170367 Gear - Pinion, 13T

28 170368 10T/48TGEAR 81 170423

29 170369 Gear, 10T Jackshaft 82 170424

30 170370 6OT Bull Gear

31 170371 Sleeve Bearing .75 X 1.575 X .625 83 161168

32 170389 Sleeve Beadng 84 170425

(Outboard).75X1.750X.625 85 170426

33 142991 Washer, 3/4 ID X 1-1/20D X .13 87 173160

THK 88 170428

34 170390 Lip Seal Axle Seal 90 170430

35 170391 Shaft, Axle .75 X 11.39 (Key, 93 170431

R.H.) 107 170432

36 170392 Shaft, Axle .75 X 16.99 (Key, 108 170433

L.H.)

37 150792 MiterGear(SPLINED) 109 170434

38 150793 Miter Gear 15T (0.5 ID) 111 170435

39 150809 Shaft 113 170437

40 170393 Ring, Spiral Retaining 116 170438

41 170394 Pin, Jackshaft 119 173161

42 170395 Magnet, Rling 120 17044

43 170396 Spring, Bypass 122 173162

44 150797 Hydro mtg Screw 3/8-24 X 2.5

Long 123 173163

45 170397 Flilter 124 170444

46 170398 Base, Filter

47 170399 Actuator, Bypass 125 170445

48 170400 Rod, Bypass Actuator 126 173164

49 170401 Arm, Bypass 127 170447

50 170402 Retaining Ring.250 External 128 173165

51 170403 Seal, Lip .741 X .250 X .250 TC 900 171613

52 170404 Fiat Washer, 5/8 ID X 1.00D X

.05THK

53 170405 Retaining Ring

54 170406 Bearing, Center Block

55 142977 Spring -Helical Compression

56 142978 Washer

57 150798 20W-50 OIL72.8 oz

58 170407 Brake Yoke

59 170408 Rotor, Brake

Brake Puck

Puck Plate

Brake Actuating Pin

HFHCS 1/4-20X2 W/Patch, Special

Flange

Bolt, 1/4-20 X 1 W/Patch

Spacer

Spring, Brake Arm Bias

SQ, HD. BOLT 5/16-24-Ribbed

Arm, Brake

Slotted Hex Nut 5/16-24

Cotter Pin 3/32 X 3/4

Compression Spring Brake Anti-Drag

Washer, HT .5 I.D. X 10.D. X .032

Flat - Washer 11/32 I.D. X 7/80.D.

Oil Seal .625 X 1.0 X .25

Check Plug Assembly, .027, Washer

Stud, 5/16-24 Friction Pack

Puck, .330 X 1.50 X .0975

Spring, Helicl Comp

Spacer

Hex Lock Nut 5/16-24 UNJF(Nylon

Insert)

Wedge, Friction Pack

Clip, Washer.316X1.50X. 1046

(Plated)

Pin, Standard Headless

Fitting, 5/16 Sae 5/32 Tube

Hose, Expansion Tank

Cap, Vent

Bolt, Self Tapping 10-32 X 1/2

Puck, Inner Wedge

Spring Clip - Housing Thrust

Deflector

Washer,Motorshaft

.71IDX1.15ODX.030THK

Plug, Sae #6

O-ring .07 x .301 I.D.

Bracket, Support Expansion Tank

Slilicon Sponge

Fan

Pulley

#12 T.F. Screw-lindented Hex

WasherHead

Bracket Belt Keeper

Center Section-Filter-Bypass

Assembly

Filter Assembly

Fan - Pulley Service Aassembiy

Seal - O-ring Kit

Kit, Expansion Tank

Transaxle, complete

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

51

TRACTOR - - MODEL NUMBER 917.270682

BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0136-E1

REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL.

914_

1023

654 _ y

1022 _6_ _

383_

307

71

1026A 8 1110_

[_759

L1019 LABEL KIT J

L 1058 OWNER'S MANUAL

1033 VALVE OVERHAUL KIT

1022

s_ 888_

J

15_

12

52

TRACTOR -- MODEL NUMBER 917.270682

BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0136-E1

467_ 423 _8751 711_

996

968 /'

_r LSTO INSTALL

967 _"•667

SEE REPAIRINSTRUCTIONMANUAL,

2316354_'_ I 0'

692 I......

137_

,.7, [ "'_'_

•o-- 117 , 276

LMT/CARBURETOR ] _J_

PARTNUMBER 142 , t_

LOCAT,O"B "108_-- - __18e___J 947

THIS CARBURETOR SERVICES BOTH CHOKE-A-MATIC

AND MANUAL CHOKE SYSTEMS

I

404 @

614 P

484 @

227 ii05

562

634A_ 1_

121 CARBURETOR OVERHAUL KIT

184_ 127_ 276 _987_ 95

634A €._ 634_ 1170 231_142 _

I977 CARBURETOR GASKET SET

358 ENGINE GASKET SET

3_524 _842 176

691 @

9

868 (_

53

TRACTOR -- MODEL NUMBER 917.270682

BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0136-E1

287 _'_

842 L_----'_

! !

, i

J

524 _

726_ .... 1051 ,:-:, 783A

165 ,.:,

{ 1036 LABEL-EMISSIONS I

54

TRACTOR -- MODEL NUMBER 917.270682

BRIGGS & STRATTON ENGINE-MODELNUMBER 310707,TYPE NUMBER 0136-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 690156 Cylinder Assembly 105 231855

2 399265 Bushing/Seal Kit 106 690577

3 291675 _ Seal-Oil 108 690464

4 494238 Sump-Engine 108A692344

5 690188 Head-Cylinder 117 692408

7 692410 -_+Gasket-Cylinder Head 692411

8 495735 Breather Assembly 121 690191

9 27803 _ Gasket-Breather 125 690194

10 691666 Screw (Breather Assembly) 127 695005

11 691328 Tube-Breather 130 691750

12 271916 Yr Gasket-Crankcase (.015 131 494379

Thick, Std.) 133 494381

271997 Gasket-Crankcase (.005 137 281165

Thick) 141 495097

271996 Gasket-Crankcase (.009

Thick) 141A 495931

13 690360 Screw (Cylinder Head, 3-9/

16") 142 692412

15 94239 Plug-Oil Drain 146 94196

16 690136 Crankshaft 165 693148

20 291675 -A-SeaI-OU 167 281051

22 95187 Screw (Crankcase Cover) 176 281106

23 693557 Flywheel (Steel Ring Gear)

23A 492326 Flywheel (Plastic Ring Gear) 186 493496

24 222698 Key-Flywheel 187 298049

25 692271 Piston Assembly (Std.)

692272 Piston Assembly (.010 O.S.) 188 94929

692273 Piston Assembly (.020 O.S.) 192 492160

692274 Piston Assembly (.030 O.S.) 202 262767

26 690162 Ring Set- Piston (Std.) 209 260695

690164 Ring Set- Piston (.010 O.S.) 216 262766

690166 Ring Set- Piston (.020 O.S.) 222 694042

690168 Ring Set- Piston (.030 O.S.) 227 691374

27 691299 Lock-Piston Pin 231 691636

28 498319 Pin Assembly- Piston (Std.) 232 262785

498320 Pin Assembly-Piston (.005 238 262836

O.S.) 240 394358

29 692419 Rod-Connecting (Std.) 265 221535

499940 Rod-Connecting (.020 U.S.) 267 695134

32 692852 Screw (Connecting Rod) 276 692255

33 495856 Valve-Exhaust 287 94903

34 495857 Valve- Intake 304 690844

35 691279 Spring- Valve (Intake) 305 690969

36 691279 Spring- Valve (Exhaust) 306 690499

37 690456 Guard-Flywheel 307 94930

40 224641 Retainer- Valve 309 693551

43 490815 Governor-Oil Slinger

45 690564 Tappet- Valve 497595

46 692421 Camshaft

48 692706 Short Block

50 690193 Manifold- Intake

51 273650 Gasket-Intake

53 690227 Stud (Carburetor)

54 691148 Screw (Intake Manifold) -A-

73 494439 Screen- Rotating

74 691057 Screw (Rotating Screen) Q

75 225136 Washer (Flywheel)

78 94896 Screw (Flywheel Guard)

93 690602 Bushing-Throttle Shaft

94 498030 Valve-Idle Adjustment +

95 691636 Q Screw (Throttle Valve)

98 495800 Kit-Idle Speed

104 690525 •Pin-Float Hinge

• Valve-Float Needle

• Seat-Inlet

Valve-Choke (Manual Choke)

Valve-Choke (Choke A Matic)

• Jet, Main (Standard)

Jet, Main (High Altitude)

Carburetor Overhaul Kit

Carburetor

• Plug-Welch

Valve-Throttle

Throttle Shaft Kit

Float-Carburetor

Gasket-Float Bowl

Choke Shaft Kit (Manual

Choke)

Choke Shaft Kit (Choke A

Matic)

• Nozzle-Carburetor

•Key-Timing

Nut (Ring Gear)

Air Cleaner Stud Seal

O-Ring Seal (Air Cleaner

Base)

Connector-Hose

Line-Fuel (Cut to Required

Length)

Screw (Control Bracket)

Adjuster- Rocker Arm

Mechanical Governor Link

Spring- Governor

Link-Choke

Bracket-Control

Lever-Governor Control

• Screw (Choke Valve)

Spring-Governor Link

Cap- Valve

Filter-Fuel

Clamp-Casing

Screw (Casing Clamp)

Sealing Washer

Screw (Dipstick Tube)

Housing-Blower

Screw (Blower Housing)

Shield, Cylinder

Screw (Cylinder Shield)

Motor-Starter (For Steel Ring

Gear Only)

Motor-Starter (For Plastic Ring

Gear Only)

RPM Settings: Low Speed: 1900-2100

High Speed: 3000-3200

Included in Engine Gasket Set, Ref

Number 358.

Included in Carburetor Overhaul Kit, Ref

Number 121.

Included in Carburetor Gasket Set, Ref

Number977.

Included in Value Overhaul Kit, Ref

Number 1033.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

55

TRACTOR --MODEL NUMBER 917.270682

BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0136-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

310 690323 Screw (Starter Motor) 759 691239 Pin-Counterweight

311 497608 Brush Set 761 691096 Screw (Counterweight)

318 692127 Screw (Mounting Bracket) 783 693713 Gear-Pinion (For Steel Ring

333 495859 Armature-Magneto Gear Only)

334 94731 Screw (Magneto Armature) 783A 693058 Gear-Pinion (For Plastic Ring

337 491055 Sparkplug Gear Only)

344 693675 Screw (Casing Clamp) 789 695050 Harness- Wiring

358 690189 Engine Gasket Set 801 497626 Cap-Drive

363 19203 Flywheel Puller 802 497607 Cap-End

383 89838 Wrench-Spark Plug 803 497604 Housing-Starter

404 94927 Washer (Governor Crank) 830 691095 Stud (Rocker Arm)

423 692129 Screw (Air Cleaner Base) 842 270920 Dipstick/Tube Seal

445 496894 Filter- NC Cartridge 847 496415 Dipstick/Tube Assembly

462 225137 Washer (Starter Cable) 851 692424 Sparkplug Terminal

467 493903 Knob-Air Cleaner 868 499236 -_-+SeaI-Valve

474 393474 Alternator 871 262835 Bushing-Guide

493 690493 Bracket-Mounting (Front) 875 693686 Base- Air Cleaner

493A 690494 Bracket-Mounting (Rear) 877 393456 Wire-Alternator

503 691532 Strap-Starter 914 690969 Screw (Rocker Cover)

505 691251 Nut (Governor Control Lever) 934 94627 Screw (Fan Retainer)

510 693699 Drive-Starter (Use With Steel 947 497672 Solenoid-Fuel

Ring Gear Only) 967 272403 Filter-Pre Cleaner

510A 497606 Drive-Starter (Use With Plastic 968 281104 Cover- Air Cleaner

Ring Gear Only) 975 495933 Bowl-Float

513 398003 Clutch-Drive 977 690192 Gasket Set-Carburetor

523 495230 Dipstick 987 691326 •Seal-Throttle Shaft

524 281370 -tr Dipstick Tube Seal 996 690678 Carburetor Shield

525 496113 Dipstick Tube 1005 281400 Fan-Flywheel

544 497603 Armature-Starter 1006 690452 Retainer-Fan

552 491986 Sushing-Gov. Lever 1019 690180 Label Kit

562 691119 Bolt (Governor Control Lever) 1022 272475 _+Gasket-Rocker Cover

579 92278 Nut (Starter Cable) 1023 691192 Cover-Rocker

601 95162 Clamp-Hose 1026 494432 Rod-Push (Intake)

614 93306 Pin-Cotter 1026A 495136 Rod-Push (Exhaust)

616 495157 Crank-Governor 1029 224554 Arm-Rocker

617 692138 -k+O-Ring Seal (Intake Manifold) 1033 690190 Valve Overhaul Kit

834 690801 •Seal-Spring Assembly 1034 690822 Guide-Push Rod

(Manual Choke) t036 694497 Label-Emissions

634A 690802 •Seal-Spring Assy, (Choke A 1044 94673 Screw (Flywheel)

Matic) 1051 263080 Ring-Retainer

635 280872 Boot- Spark Plug 1058 274271 Owner's Manual

654 94010 Nut (Carburetor) 1090 497605 Retainer-Brush

667 94010 Nut (Air Cleaner Brace) 1091 691333 Cap-Limiter

668 691500 Spacer 1119 93621 Screw (Alternator)

691 491323 -k Seal-Governor Shaft ---- 311707-0028-E1 Replacement Engine

692 690572 Spring-Detent

695 693109 Screw (Ring Gear) RPM Settings: Low Speed: 1900-2100

697 690372 Screw (Drive Cap) High Speed: 3000-3200

711 690703 Screw (Carburetor Shield)

718 230192 Locating Pin -tr Included in Engine Gasket Set, Ref

726 399676 Gear- Ring (Aluminum- Number 358.

Services Plastic Ring Gear • Included in Carburetor Overhaul Kit, Ref

Only) Number 121.

727 490324 Cover- Starter Drive • Included in Carburetor Gasket Set, Ref

729 691224 Clip-Wire Number977.

732 94903 Screw (Starter Drive Cover) + Included in Value Overhaul Kit, Ref Number

741 691284 Gear-Timing 1033.

757 213998 Link-Counterweight

758 692423 Counterweight NOTE: All componentdimensionsgivenin U.S. inches

1 inch = 25.4 mm

56

57

58

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTING "_. .. CUT

GUIDE THe-S

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

u1

¢O

_lb Operate your Tractor up and down the face of slopes (not

greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

Get it fixed, at your home or ours!

For repair of major brand appliances in your own home...

no matter who made it, no matter who sold it!

1-800-4-MY-HOME sMAnytime, dayor night

(1-800-469-4663)

www.sears.com

To bring in products such as vacuums,

lawn equipment and electronics for repair, call for

the location of your nearest Sears Parts & Repair Center.

1-800-488-1222 Anytime, day or night

www.sears.com

For the replacement parts, accessories and owner's manuals

that you need to do-it-yourself, call Sears PartsDirectSM!

1-800-366-PART 6am- 11pr_CST,

(1-800-366-7278) 7 days a week

www.sears.com/partsdirect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

7 a.m.- 5 p.m. CST, Mon. - Sat.

Para pedir servicio de reparaci6n a domicilio, Au Canada pour service en franc,,ais:

y para ordenar piezas con entrega a domicilio: 1.877.LE.FOYER sM

1-888-SU-HOGAR _"

(1-888-784-6427')

HomeCentral '"

(1-877-533-6937)

© Sears, Roebuck and Co. ®Registered Trademark ITMTrademark of Sears, Roebuck and Co.

®Matca Registrada /T. Marca de W,brica de Seam, ROel_K:k and Co.

174906 05.22.00 RH Printed in U.S.A.