Craftsman 917270721 User Manual TRACTOR Manuals And Guides L0804023
CRAFTSMAN Lawn, Tractor Manual L0804023 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917270721 917270721 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917270721. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
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Owner's Manual £11AFTSMAII° 17,0 HP ELECTRIC START 42" MOWER AUTOMATIC LAWN TRACTOR Model No. 917.270721 ,, Safety = Assembly ,, Operation ,, Maintenance ,, Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. Sears, Roebuck and Co., Hoffman For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat Estates, IL 60179 Warranty ..................................................... 2 Safety Rules ................................................ 2 Product Specifications ............................ 5 Assembly .................................................. 8 Operation ................................................. 12 Maintenance Schedule ......................... 19 LIMITED TWO YEAR WARRANTY Maintenance ........................................... 19 Service and Adjustments ......................... 23 Storage .................................................. 29 Troubleshooting .................................... 31 Repair Parts ............................................. 34 Paris Ordering ........................ Back Cover ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: ° Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. , Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ° Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain lhe equipment according to the instructions contained in the owner's manual. • Riding equipment used for commercial /.1MITED 90 DAY WARRANTY or rental purposes. ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge° In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck GENERAL and Co,, D/817 WA, Hoffman OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. ° Only allow responsible adults, who are familiar with the instructions, to operate the machine° • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Estates, 1L 60179 * Never carry passengers * Do not mow in reverse unless absolutety necessary. Always took down and behind before and while backing. o Be aware of the mower discharge direction and do not point it at anyone.. Do not operate the mower without either the entire grass catcher or the guard in place. o Slow down before turning.. . Never leave a running machine unattended Always turn off blades, set parking brake, slop engine, and remove keys before dismounting o Turn off bladeswhen not mowing. o Stop enginebeforeremovinggrass catcheror uncloggingchute. • Mow only in daylightor good artificial ° Do nottry to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep Hght. o Do not operate the machine while under the influence of alcohol or drugs. ° Watch for traffic when operating near or crossing roadways. o Use extra care when loading or unloading the machine into a trailer or truck. CHILDREN SLOPE OPERATION Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feet uneasy on it, do not mow iL DO: • Mow up and down slopes, not across • Remove obstacles such as rocks, tree limbs, etco ° Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ,, Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. o Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine° ,, Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ° Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. o Do not mow near drop-offs, ditches, or embankments° The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ° Do not mow on wet grass. Reduced traction could cause sliding. slopes. Tragic accidents can occur if the operator is not alert to the pre_sence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. o Keep children out of the mowing area and under the watchful care of another responsible adult. • Be aled and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. ° Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine.. ° Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fue! with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. ° Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ° Never tamper with safety devices+ Check their proper operation regularly. - Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ° Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ° Never make adjustments or repairs with the engine running. ° Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut° Wrap the blade(s) or wear gloves, and use extra caution when servicing them Check brake operation frequently° Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ° Mow up and down slopes (15 ° Max), not across. ° Remove obstacles such as rocks, tree limbs, etc. ° Watch for holes, ruts, or bumps, Uneven terrain could overturn the machine. Tall • Never carry passengers. • Do not mow in reverse unless absolute- ly necessary_ Always took down and behind before and while backing. • Never carry children. They may fal! off and be seriously injured or interfere with sate machine operation, • Keep children out of the mowing area and under the watchful care of another responsible adult. ° Be alert and turn machine off if children enter the area. ° Before and when backing, look behind and down for small children, _Look for this symbol to point out important safety precautions. It means CAUTtONIII BECOME AWAREfll YOUR SAFETY iS INVOLVED. ,_CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. grass can hide obstacles. o Use slow speed. Choose a low gear so that yoLJ will not have to stop or shift while on the slope. ° Avoid starting or stopping on a slope. If tires Jose traction, disengage the blades and proceed slowly straight down the slope. o Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ,_kWARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm PRODUCT SPECIFICATIONS G/_SOLiNE CAPACITY AND TYPE: 1.25 GALLONS UNLEADED REGULAR OILTYPE SAE 3O API-SFiSG/SH): ..... (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: 3°0 PINTS SPARK PLUG: GAP: .030 °') Champion RC12YC iVALVE CLEARANCE: GROUND (MPH): SPEED INTAKE: _003"-,005" EXHAUST; ,005"-,,007" FORWARD: REVERSE: 0-5.5 O- 2.4 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI ,CHARGING ISYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMP/FIR: 25 MIN CCA:190 CASE SIZE: U1R BLADE BOLT TORQUE: 27-35 FT. LBS. CONGRATULATIONS on your purchase of a Craftsman Tractor, It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this product, Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor, ° Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual. ,_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush..covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code), Other states may have similar laws. Federal laws apply on federal lands° A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual), ,i i r ,i,,i,,,111_ ] Parts Bag contents shown full size (1) He× Bolt 5/16-18 x 1-1/4 (1) Hex Bolt 3f8-16 x 1 (1) Lockwasher 3/8 (1) Large Flat Washer (1) Locknut 5/t6-18 ii inl (1 (1) Knob O _'J (1) Shouide_ Boil 5116-18 (1) Wash er ! 7!32 × 1-3/16 x 12 Gauge (2) Washers 3116 x 3/4 x 16 Gauge (2) Hex Bolts tt4-20 x 314 (2) Washers 9132 x 5/8 x 16 Gauge (2) Lock Washers (2) Nuts Weld _110 (2) Look #10 Washers II!l P[ III ................ iiii I 6 1/4 Nu_,s (2) He× 1/4,_20 i i ................ ii i hi' iii iiii Parts packed separa_.ely in carton lu, ii u,, ,, i iiii i ii i ii, I u'u iii,nUlllll'llll Steering Boot Seat Video Cassette Mulcher Plate 1 ! \ 1 } } } Steering Wheel Parts Bag Manual ..... , ,,, ,,, ,,,,,,,.,,,,,,,,,,,,,,,,,,,,,,, (2) Center _ (2) Shoulder Bolts lock Nuts (2) Washers 3/8 x 7/8 x 14 Gauge , ii lUlIM II III'H Parts Bag contents not shown full size iJ i ....- ..... -.,. (2) Keys i ..................... ' (' \ I ii ii Wheel s,oor,oo lnserl Steering Extension Shaft Slope Sheet Steering Wheel Adapter © Assembtys i,,11 Your new tractor has been assembled at the factory with exception of those parts teft unassembled for shipping purposes. To ensure safe and proper operation of your tractor atl parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin, TOOLS REQUIRED FOR o Assemble large fiat washer, 3/8 lock ASSEMBLY washer, 3/8 hex bolt and tighten securely. • Snap steering wheel insert Into center A socket wrench set wellmake assembly of steering wheel. easier. Standard wrench sizes you need • Remove protective materials from tracare listed below. tor hood and grill. (1) 9/16" wrench (1) 3/4" Socket w! IMPORTANT: Check for and remove any drive rachet (2) 7/t 6" wrenches staples in skid that may puncture tires (2) 1/2" wrench (1) Phillips Screwwhere tractor is to roll off skid. driver (1) 3/4" wrench (1) Utility knife (1) Tire pressure lnseri (1)Pliers gauge When right or left hand is mentioned in , ""_', i.,3/8 Hex Bolt this manual, it means, from your point of _._ 3/8 Lockwasher view, when you are in the operating posi_'_ Lar e Fat tion (seated behind the steedng whee0. .o_Z&_...... g .-_:::_._c-F'--:'_:., Washe r ,'," "?,i "' TO REMOVE TRACTOR FROM CARTON c ....... UNPACK CARTON • Remove all accessible loose parts and parts boxes from shipping carton (See page 6). . Cut, from top to bottom, arong lines on all four corners of shipping carton, and lay panels flat. ° Check for any additional loose parts or boxes and remove. BEFORE SKID ROLLING TRACTOR Steering ........ _ ' Wheel Steering _Boot Extension Shaft _'_-_._ _ _"-,-_ 5!16Hex Bolt 51t6 Loc knut -...,.__// OFF ATTACH STEERING WHEEL Lower Steering _' " ,'_.... sha. , I " , ASSEMBLE EXTENSION SHAFT AND BOOT ° Slide extension shaft onto lower steering shaft. Afign mounting holes in extension and lower shafts and install 5/16 hex bolt and tocknuL Tighten securely, IMPORTANT: Tighten boit and nut securely to 18-22 ft. lbs. torque, • Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL ° Position front wheels of the tractor so they are pointing straight forward. ° Slide steering whee_ adapter onto steering shaft extension. • Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. ,, ; j ¢ # I{ TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) ° Press lift lever plunger and raise attachment lift lever to its highest position, ,, Release parking brake by depressing clutch/brake pedal o Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual). • Roll tractor forward off skid. ° Remove banding holding discharge guard up against tractor_ HOW TO SET CONNECT UP YOUR TRACTOH Do not short battery termi- nals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc_ Positive terminal must be connected first to prevent sparking from accidental grounding. • Remove cardboard packing from seat pan and lift seat pan to raised position. . Open battery box door arid remove protective plastic ,, Remove terminal protective caps and discard. • If this battery is put into service after month and year indicated en label (iabel located between terminals) charge battery for minimum of one tlour at 6-10 amp& • First connect RED battery cable to positive (+) terminal with hex bok, fiat washer, lock washer and hex nut as shown° Tighten securely. o Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely ,, Close battery box door Open battery box door for: • ° ° ° • inspection for secure connections (to tighten hardware). Inspection for corrosion Testing battery Jumping (if required), Periodic charging, Positive (Red) Cabte Discard Terminal Proctective Caps Lock Washer Flal Washer Hex Bott Negative (Black) Cable Seat Batten Door tALL _EAt Adjust seat before tightening knob. BATTERY ,_I_CAUTION: IN_ adjustment o Remove cardboard packing on seat pan. • Place seat on seat pan and assemble shoulder bolt, Tighten shoulder boll securely, • Assemble adjustment knob and flat washer loosely, Do not tighten. ° Lower seat into operating position and sit on seat. ° Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. • Raise seat and tighten adjustment knob securely. Seat Seat Pan Shoulder Bolt = _ Flat Washer Adjustment Knob CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ,, Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 5 of this manual CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Sewice and Adjustments sectoin of this manual, Verify that the belts are routed correctly After you learnhowto operateyour tractor,checkto see thatthe brakeis properly adjusted See"TOADJUSTBRAKE"in the ServiceandAdjustmentssectionof this manual. INSTALLMULCHER PLATE • Install two latch hooks to mulcher prate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting we_d nut from the top with hook pointing down. • Tighten hardware securely. • Raise and hold deflector shield }n upright position. • Place front of mulcher plate over front of mower deck opening and slide into place, as shown. • Hook front latch into hole on front of mower deck. • Hook rear latch into hole on back of mower deck. ._CAUTION. Do not remove discharge guard from mower, Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. Weld Nut From The Top Weid Nut. Lock Washer Latch'_, Latch Hook Weld Nut Lock Washer Washer Mulcher Plate Deflector Shield Washer Screw Latch Hooks I0 ASSEMBLE GAUGE MOWER DECK WHEELS GI"iE.GKLlb"! TO PLEASE REVIEW THE FOLLOWING CHECKLtST_ The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance. - Assemble gauge wheels a flat level surface. with tractor on ° Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). , With mower in desired height of cut position, gauge wheels should be assembled So they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/816 locknut and tighten securely. , Repeat for opposite side installing gauge wheel in same adjustment hole. Gauge Wheef Mountin Bracket v' All assembly instructions have been completed, No remaining loose parts in carton, v' Battery is properly prepared and charged. (Minimum 1 hour at 6 amps), v' Seat is adjusted comfortably and tightened securely° v' All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory), v' Be sure mower deck is properly leveled sideqo-side/front-to.,rear for best cutting results., (Tires must be properly inflated for leveling), v' Check mower and drive belts. Be sure they are routed properly around pulleys and inside alt belt keepers, IV' Check wiring. See that all connections are still secure and wires are properly clamped. v' Before driving tractor; be sure freewheel control is in drive position, WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATTENTtON TO THE FOLLOWING IMPORTANT ITEMS: 3/8_16 =lderBolt G ,/ ,/ Engine oil is at proper level., Fuel tank ts filled with fresh, Clean, ,/ regular unleaded gasoline° Become familiar with all controls _/heel location and function. Operate before you start the engine. - their them ,/ Be sure brake system is in safe operating condition° ,/" it is important _o purge the transmission before operating your tractor for the first time. Follow proper starling and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual). 11 These symbols may appear on your tractor or In literature supplied wfth the prDduct. Learn and understand their meaning, + E3 BATT+ERY CAUTION OR WARNING REVERSE ENGINE ON ENGINE OFF OtL PRESSURE CHOKE MOWER HEIGHT FUEL ,f FORWARD SLOW FAST LIGHTS ON OVER TEMP LIGHT PARKING BRAKE LOCKED t !, UNLOCKED MOWER LIFT H L ATTACHMENT CLUTCH ENGAGED REVERSE NEUTRAL HIGH LOW KEEP AREA CLEAR IGNITION ATTACHMENT CLUTCH DISENGAGED PARKING BRAKE SLOPE HAZARDS (SEE SAFETY RULES SECTION) HYDROSTATIC DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Hydro Models only) '12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to tamiliarize yourself with the locations various controls and adjustrnents_ Save this manual for future reference, Attachment Clutch Lever of Light Switch Position Ignition Switch \ Ammeter ., -" ........ Throttle/Choke Control Lift Lever Plunger Ck_tch/Brake Control Attachment Lift Lever Height Adjustment Indicator Parking Brake Motion Control Lever Freewheel Control Our tractors conform to the safety standards of the American National Standards Institute, ................... E! I !!l'tl!l'J'll'! ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or ether attachments mounted to your tractor, LIGHT SWITCH: Turns the headlights on and off, THROTTLE/CHOKE CONTROL: Used to control engine speed, CLUTCHIBRAKE PEDAL: Used for declutching and braking the tractor and starling the engine. FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off, HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height_ I Ul, , • ,i _ MOTION CONTROL LEVER: Selects the speed and direction of the tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its positlon, IGNITION SWITCH: Used for starting and stopping the engine, AMMETER: Indicates battery charging (+) or discharging (-). PARKING BRAKE: Locks clutch/brake Into the brake position. 13 eyes, which canof result in severe eye damage. Always safetyintoglasses The operation any operating tractor can result in foreign objectswear thrown the or eye shields while your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses, HOW TO USE YOUR TRACTOR before stopping may cause engine to "backfire", Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine, TO SET PARKING . Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unaulhorized use. ° Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "O FF" will cause the battery to be discharged, (dead). BRAKE • Depress clutch!brake pedal into full "BRAKE" position and hold, o Placeparldngbrakeleverin"EN-GAGED" position and release pressure from clutchJbrake pedal Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Throttle/Choke Control -.- "_ NOTE: Attachment Clutch [.ever "Engaged" =osWon _._-.... "'__,t" ,_k CAUTION: Always stop tractor completeIy, as described above, before leaving the operator's position; to empty grass catcher, etc. THROTTLE CONIrROL "D senQaged" .--post,on Eiral,e. " - -.. \_,_x,;" %/' ; \ ';_:' Position /\ L_ ClutclVBrake Pedal "Drive" Position ---q,,,.._, "\ - '. '. -' " % ..... HarKing _raKe ..- ,,En.a,_ed. Position " . [ "Disengaged" Position Motion Control Lever STOPPING MOWER BLADES • To stop mower blades, move attachment clutch lever to "DISENGAGED" position. Always operate engine at full throttle o Operating engine at less than full throttle reduces the battery charging rate. o Full throttle offers the best bagging and mower performance, TO MOVE FORWARD AND BACKWARD 'The direction and speed of movement is con* trolted by the motion control lever. • Start tractor with motion control lever in neutral (N) position. o Release parking brake and clutchJbrake pedal . Slowly move motion control lever to desired position., NOTE: The effort to move the motioncontrol lever will reduce after the first few hours of use. This is normal. TO ADJUST GROUND DRIVE- MOWER CUTTING HEIGHT The cutting height is cont_o!led by turning the height adjustment knob in desired direction. . Turn knob clockwise (©) to raise cutting height. ° Turn knob counterclockwise (,.b)to lower cutting height. The cutting height range is approximately 11/2" to 4", The heights are measured from the ground to the blade tip with the engine not rtmning. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. = "Tostop ground drive, depress clutch/brake pedal into full "BRAKE" position. ° Move motion control lever to neutral (N) position. IMPORTANT; The motion control lever does not return to neutral (N) position when the cl_dch!brake pedal is depressed. ENGINE • Move throttle control to slow position, NOTE: Failure to move throttle control to slow position and allowing engine to idIe Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of gras& To eliminate this possibilily, always stop engine when stopping tractor on grass areas. 14 • The average lawn should be cut to approxi- mately2-1/2 inchesduringthe coolseason andtoover3 inchesduringhotmonths, Forhealthierandbetterlookinglawns, mowoftenandaftermoderategrowth. o Forbestcuttingperformance, grassover6 inchesin heightshouldbemowedtwice_ Makethe firstcutrelativelyhigh;thesecondto desiredheight. TO OPERATEMOWER Yourtractoris equippedwithan operator presence sensing switch. Any attempt by the operator to leave the seat with the engine run,ning and the attachment clutch engaged will shut off the engine. • Select desired height of cut, • Lower mower with attachment lift control, • Start mower blades by engaging attachment clutch control ° TO STOP MOWER BLADES - disengage attachment clutch control. TO OPERATE ON HILLS Atlachme nt Clutch Lever "Engaged" Posit Attachment Lift ing brake and clutch/brake pedal. • Slowly move motion control lever to slowest setting. , Make all turns slowly. TO TRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor. o Raise attachment liftto highest position with attachment lift control. ° Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod. ° Do not push or tow tractor at more than two (2) MPH. ° To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). Lever High Position LI "Disengaged" Po_ Low Posilion TOWING CARTS ANDOTHER ,_CAUTION: ATTACHMENTS ,_i low only the attachments that are recommendedby and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. 3ires can lose traction with the ground and cause you to lose control of your tractor. Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual. • Choose the slowest speed before starting up or down hills. ° Avoid stopping or changing speed on hills. . If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary', push clutch/brake pedal quickly to brake position and engage parking brake. , Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does BEFORE STARTING CHECK ENGINE OIL LEVEL • The engine in yourtracter has been shipped, from the factory, already filied with summer weight oil. ° Check engine oil with tractor on level ground. ° Remove oil fill cap/dipstick and wipe clean, reinserl the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick Is reached. Do not overfill. not return to neutral (N) position when the clutcDJbrakepedal is depressed. ° To restart movement, THE ENGINE slowly release park- 15 l+, r*t!l I+Ju|tl WilIIiIIlUlIIIIll Up t,l+lCltlvll _vu ,,lflvui+,+,l clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute, tf the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER S'fARTtNG (50 ° F and above) • When engine starts, move the throttle control to the fast position. - The attachments and ground ddve can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50° F and below) o When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warmup period from several seconds to severalminutes, depending on the temper ,ature. HYDROSTATIC TRANSMISSION WARM UP - Before ddving the unit in cold weather, the transmission should be warmed up as follows: • Be sure the tractor is on Ievel ground. ° Place the motion control lever in neutral. Release the parking brake and iet the clutchlbrake slowly return to operating position. ° Allow one minute for transmission to warm up. This can be done during the engine warm up period. ° The attachments can also be used dur.ing the engine warm-up period after the transmission has been warmed up. NOTE: At a high altitude (above 3000 feel) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. change oil for easier starting (See "OIL VISCOSITY CHART' in the Maintenance section of this manual): ,' To change engine oil, see the Maintenance section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use el leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness, IMPORTANT_ When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good ,_d weather starting. WARNING: Experience Indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage° To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _I]_CAUTION-" Fill to bottom of gas tank filler neck, Do not oveffillo Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transmission engaged position. o Sit on seat in operating position, depress clutch/brake pedal and set parking brake. , Place motion control lever in neutral (N) position. ° Move attachment clutch to "DISENGAGED" position. ° Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. t6 _'u_= =N_a_,_,_v_ _CAUTION; Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recommended lhat the transmission be purged befor e operating tractor for the first time. 'This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor, IMPORTANT; Should your transmission require removal for service or replacement, it should be purged after reinstallalion before operating the tractor. = Place tractor safely on level surface with engine off and parking brake set. • Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. • Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE; During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive sys.tem. • Move motion control lever to neutral (N) position. Shut off engine and set parking brake. o Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual). ° Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever tn neutral (N) position, slowly disengage clutch/brake pedal. o Slowly move motion control lever forward; after the tractor moves approxi.. mutely five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. normal operation. MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor, This will result in a more even distrfbution of clippings and more uniform cutting. ° When mowing large areas, start by turin ing to the right so that clippings will dis. charge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. L --_ • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried €lippings. Make first cut relatively high; the second to the desired height. ° Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps° Allow grass to dry before mowing • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that wilt suit the terrain and give best performance of the attachment being used. 17 IMPORTANT: For best performance, keep mower houstng free of bultt_up grass and trash, Clean after each use. o "The special mulching blade will recur the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn_ Always mulch with your highest engine (blade) speed as this will provide the best recutling action of the blades. o Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time te mow your lawn is the early aflernoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. Max 1/3 ° For best results, adjust the mower cutting height so that the mower cuts off only the top one4hird of the grass blades_ For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. , Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. '1"his will help prevent matting and graining of the lawn. 18 CUSTOMER RESPONSIBILITIES SCHEDULE MAINTENANCE S_n o _d_.?_ _ F_LL IN DATES sERvicE..... DATES Check Brake Operation V _ Check Tlre Pressure T tf Check Operaler Presence Interlock Systems t_ and V _ R Cheek forLoose F..taoer_ V" i A SharperVRepisce .... T Lub[icatlon Chart _#' V _ Clean v" v' Mower Blades 0 Battery end Termtna!slRecharge ..... V', V _- V'4 Check Ttaneaxie Cooling Adios! Blade Be_i(s) Tension Adius! Motion Ddve Belt(s) Tensh:tn m, = m u i H Ch&ck Engine Oil Level v,,.._ i/, Change Engine Oil E N G Clean Air Filter . v" V'_ Clean Air" Screen Inspect Mufl|edSpark Attester v" Replace Oil Fitter (if equipped) E Clean Englne Cooling Fins Replace Spark Plug Repiace Air Fitter Paper Cartridge Replace Fuel Filter 2, Sa_Jce mote often wh_,n opert_t_ng fn rJ_ttyor dully t:on_on_ 3 - If o_lUippod With oI$ lillat, changg oif _vew 50 hours 4 , Rop]t, ce b_deo _r_ _tiBtt whon rTR;,wlngin s_nd_ oO_l GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor.. Al! adjustments in the Service and Adjustments section of this manual should be checked at least once each season. , Once a year you should replace the spark plug, clean or replace air filler, and check blades and belts for wear. A new spark plug and clean air fitter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE . • ° - EACH USE Check engine oi! level, Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation • Check for loose fasteners. Front t_ Front Wheel Bearin( Wheel Bearing Zerk _) Engtne Clutch i t Pivot(s) _ I l .,, 0 SAE 30 or !0w30 Motor OIL t) General Purpose Grease . {) Refer to Maintenance:,Engine Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feet they must be lubricated, use only a dry, powdered graphite type lubricant spaflngly. 19 TRACTOR Alwaysobservesafetyruleswhenperformingany maintenance. BRAKE OPERATION If tractorrequiresmore thansix (6) feet stoppingdistanceat high speedin highest gear,then brakemustbe adjusted.(See "TOADJUSTBRAKE"in the Serviceand Adjustmentssectionof this manual). TIRES • Maintainproperair pressurein all tires (See "PRODUCT SPECIFICATIONS" on page 5 of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber, , Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. BLADE CARE For best results kept sharp. blades. BLADE mower Replace blades TO _IIAIIHI:N _LAUI:, NOTE: We do not recommend sharpening blade, but if you do, be sure the blade ls balanced_ Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not altempt to sharpen while it is on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone bafancer. (When using a cone balancer, follow the instructions suppt#ed with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If b{ade is balanced, it should remain in a horizontal position° If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. must be Center Hole bent or damaged Blade REMOVAL • Raise mower to highest access to blades. position 5/8" "Bolt or Pin to allow • Remove hex bolt, lock washer and fiat washer securing blade. ° Install new or resharpened blade with trailing edge up towards deck as shown. • Reassemble hex bolt, lock washer and fiat washer in exact order as shown. • Tighten bolt securely torque). IMPORTANT: treated Blade X BATTERY Your tractor has a battery charging system which is sufficient for normal use, However, periodic charging of the batlery with an automotive charger will extend its lifeo • Keep battery and terminals clean. , Keep battery bolts tighl. , Keep small vent holes open. • Recharge at 6-10 amperes lor 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking/evet of electrolyte is not necessary. (27-35 Ft. Lbs. Blade bolt is Grade 8 heat _ Mandrel _._" Assemb,y F,at Washerb%_l ''_'_ Trailing ........x,_-._._... Edge Up LOck Washer .__. Hex Bolt (Grade 8)L._ TO CLEAN BATTERY -'-h_._ AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. . Open battery box door. • Disconnect BLACK battery cable first then RED batter/cable and remove battery from tractor. "A Grade 8 heat treated bolt can be identified by six lines on the bolt head 20 •' Hlnse Ine battery wire plain water ano dry • Clean terminals and battery cable ends with wire brush until bdghL • Coat terminals with grease or petroleum jelly. • Reinstall battery (See"CONNECT BATTERY" in the Assembly section of this U_I,_U year. Check V-BELTS V-belts for deterioration and wear after 100 hours of operation and replace necessary. The belts are not adjustable. Replace belts if they begin to slip from weal TRANSAXLE 0 ,_" I_ l,._lll:tl..;l_ yuul I_IIL...J|II_ Ull the crankcase oil level before start- ing the engine and after each eight (8) hours of operation. Tighten oll fill capidip_ stick securely each time you check the oil level. manual) Check i::I.UUV_ level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the Iractor is not used for 25 hours in one if 'TO CHANGE ENGINE OIL Determine teroperatu.[e range expected before oil char_ge. All _Jil must meet API service classification SF, SG or SH. COOLING • • , ° Be sure tractol_i_ on level surface. Oil wilt drain mo_'e freely when warm. Catch oil in a suitable container, Remove oil fili cap/_pstiCk. Be careful not to allow dirt to enter the engine when changing oil • Remove drain plug. • After oll has drained completely, replace oiidrain plug and tighten securely.:_ • Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not oveFfilL' For approximate capacity see "PROD.UCT SPECIFICATIONS" on page 5'of this manual, °- The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. • inspect cooling fan to be sure fan blades are intact and clean. ° Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP FLUID The transaxte was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center. ° Use gauge on oil fill cap/dipstick for checking level. Be stJre dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Oil Fill ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG or SH, Select the oil's SAE viscosity grade according to your expected operating temperature, Oil Drain Plug CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or com-, pressed air to remove dirt and stubborn dried gum fibers, NOTE: Although multiwiscosity oils (5W30, 10W30 etc,)improve starting In cold weather, these multi-viscosity oils will result in increased oil consumption when 21 AIH I"IL! _1-I Your engine will not run properly using a dirty air filtec Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating° • Remove screws from blower housing and lift housing and dipstick tube assembly off engine_ • Cover oil fill opening to prevent entry of dirt. • Remove . knob(s) TO SERVICE PRE-CLEANER , ° • ° Slide foam pre-cleaner off cartridge. Wash it in liquid detergent and water. Squeeze it dry in a clean cloth. Saturate it in eng!n_ oilo Wrap it in clean, absorbent cloth and squeeze to remove excess oil. , tf very dirty or damaged, cleaner, o Reinstall • Reinstall Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins. o To reassemble, reverse above procedure. and cover. replace Btower Housing Screws proair screen pre-cleaner over cartridge, cover and secure with knob(s). TO SERVICE DipstickTube Assembly CARTRIDGE ° Remove cartridge nuL . Carefully remove cartridge to prevent debris from entering carburetor, Clean base carefully to prevent debris from entering carburetor. • Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. • Reinstall cartridge, nut, precleaner, cover and secure with knob(s), IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the Spark Plug Engine Cooling Fins MUFFLER inspect and replace corroded muffler and spark arrestor (if equipped) as it could create a fire hazard and/or damage. cadridge. They may cause deterioration of the cartridge, Do not oil cadridge. Do not use pressurized air to clean or dry cartridge. Cover Knob - Cover _--_. /_.-" .ff_ _/j _.,_ Screws SPARK PLUGS Replace spark plugs at the beginning ol each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATFONS" on page 5 of this manual° Cartridge Nut IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. o With engine cool, remove filter and plug fuel line sections_ ° Place new fuel filter in position in fuel line with arrow pointing towards carburetor_ • Be sure there are no fuel line leaks and Paper Cartridge Foam Pre.Cleaner __ Base clamps 22 are properly positioned. Clamp (__,.._ • Keep finished surfaces and wheels free of all gasoline, oil, etc. o Protect painted surfaces with automotive type wax'. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carbure r., tor are covered to keep water out. Water in engine can result in a shortened engine life, Clamp "--J---/--._'__2 z'---_FuelFiller CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. ,_I_CAUTION: • ° • ° ,, • Before performing any service or adjustments: Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position,. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot in contact with plug.. come JJllllU TO REMOVE MOWER ° Disconnect front links from deck by removing retainer springs_ ° Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: l{ an attachment other than the mower deck is to be mounted on the tractor, remove the front links, TO INSTALL MOWER Mower wild be easier to remove from the right side of tractor. • Place attachment clutch in "DiSEN- GAGED" posilion, • Move attachment lift lever forward to lower mower to its lowest position. , Roll belt off engine pulley, " • Disconnect clutch rod from clutch lever - Raise attachment lift lever to its highest position. • Slide mower under tractor with dis- by removing retainer spring. • Disconnect anti-swaybar from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. charge guard to right side of tractor. ° Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions. Clutch Suspension Arms Retainer Clutch Roc Spring Engtne Pulley Front Link Retainer Springs (Both Sides) er Springs (Both Sides) Retainer Spring Antl-Swaybar 23 TO LEVEL MOWER HOUSING Adjust the mower whiIe tractor is parked on level ground or driveway, Make sure tires are properly inflated (See 'PRODUCT SPECIFICATIONS"). If tires are over or undednflated, you wilt not properly adjust your mower, SIDE-TO-S}DE ADJUSTMENT • Raise mower to its highest position, • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only, • To raise one side of mower, tighten lift link adjustment nut on that side. ° To lower one side of mower, loosen lift link adjustment nut on that side_ NOTE: Each full turn of adjustment nut wilt change mower height about 1/8". ° Recheck measurements after adjusting. Bottom ° L_efore making any necessary uujustments, check that both front links are equal in length.. Both links should be approximately 10-3/8", ° If links are not equal in length, adjust one link to same length as other link. ° To lower front of mower loosen nut "E" on both front links an equal number of tumso ° When distance "D" is 1/8" to t/2" lower at front than rear, tighten nuts "F" against trunnion on both front links, ° To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. ° When distance "D" is !/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links, ° Recheck side-to-side adjustment. Both Front Links Should be Equal in Length Bottom ,-',,,4:",. '::':_ ....... "'hA Suspension Arm Nut F". .... _Nut "E" Lift Link Adjuslment Nut FRONT-TO-BACK ADJUSTMENT Front Links IMPORTANT: Deck must be level sideqoside° If the following front.-to-back adjust., merit is necessary, be sure to adjust both front links equally so mower will stay level side-lo-side, TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page) The mower blade dive belt may be replaced without tools.. Park the tractor level suflace. Engage parking brake. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position, Check adjustment on right side o4 tractor, Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. on BELT REMOVAL • Remove mower from tractor (See %0 REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys idler pulleys, , Pull belt away from mower. 24 and BELTIN_51ALLAIION •Insta[f new belt in reverse order of removal * MaKe , and inside all belt guides. Install mower in reverse order of removal instructions, sure Deit 1S In _11 pulley y[DUV_ Idler Mandrel Pulley Pulleys Mandrel Pulley TO ADJUST TO REPLACE BRAKE MOTION BELT Park the tractor on level surface. Engage parking brake. For assislance, there is a belt installation guide decal on bottom side of left footrest. ° Remove mower (See"TO REMOVE MOWER" in this section of this manual.) ° Remove belt from stationary idler and Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxleo If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. o Depress clutch/brake pedal and engage parking brake° o Measure distance between brake oper_ ating arm and nut "A" on brake rod. ° If distance is other than 1-3/4", loosen jam nut and turn nut "A" until distance becomes 1-3/4". Retighten jam nut against nut "A". ° Road test tractor for proper stopping distance as stated above_ Readjust if necessary. If stopping distance is sti[f greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest aulhorized service centeddepartment. clutching idler, ° Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades, ° Pull belt toward front of tractor and remove downward from around engine pulley. ° Install new belt by reversing cedure_ Engine _---.-..__l/ if-'°"°q ..Jam Wit.,,Eo0. ro,,e ed,,Parkio0 _nput putley "_N.__ Arm Do Not touch this nut, If further brake adjustment is necessary contact your nearest authorized service center/depadment DRIVE 25 .,-_ above pro- The motion control lever has been preset at the factory and adjustment should not be necessary° If for any reason the motion control lever will not hold its position while at a selecled speed, it may be adjusted at the friction pack located on the right side of transmission. o Park tractor on level surface. Stop tractor by turning ignition key to "OFF" position, and engage parking brake. - Adjust motion control/ever by tightening adjustment !ocknut one half (1/2) turn. NOTE: If for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening _ocknut !/4 to 1/2 turn. Road test tractor after adjustment and repeat procedure if necessary. TRANSMISSION REMOVAL/REPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstaltation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual A_ L_stment Locknut TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAM BER The front wheel toe-in and camber are not adjustable on your tractor, If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center. 26 o Block up axle securely, • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - De not lose). = Repair tire and reassemble. - On rear wheels only: align grooves in rear wheel hub and axle. insert square key,r . Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover _--,,, Square Key (Rear Wheel Only) TO START ENGINE THAT HAS A WEAK BATTERY _kCAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehicle must also be a t2 volt negative grounded system. Do not use your tractor battery to start other vehicles, TO AN'ACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassi& ° Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery'. ° Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. -[O REMr,.)Vt:: (jAt_LI-_, HIc:V!:::H;:5_ ORDER • Remove BLACK cable first from chassis , and then from the fully charged battery Remove RED cable last from both batretie& Positive Terminal Negative Terminal • Raise hood. • Pull bulb holder out of the hole in the backside of the grill, • Replace butb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting, • Check wiring. See electrical wiring diagram in the Repair Parts section of this manual TO REPLACE FUSE Replace with 30 amp automotive4ype plug-in fuse_ The fuse hoider is located behind the dash. Positive Terminal Negative Terminal 27 control lever from slow to choke position, Slowly move lever from choke to fast position. • Check that holes =A" in governor control lever and hole in governor plate lineup. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned° Tighten clamp screw securely. TO ADJUST CARBURETOR SEMBLY o Raise hood. = Unsnap headlight wire connector. o Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor, - To replace, reverse above procedures. \ Hood NOTE: The carburetor on this engine is low emission. It is equippedwith an idle fuel adjusting needle with a hmiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle, Headlight Wire Connector The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load, If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the idle mixture valve out lcounterclockwise) increases the supply of uel to the engine giving a richer fueVair mixture. IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight. ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control PRELIMINARY has been preset at the adjusted (see above). - Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position° • Move throttle control lever to stow position_ With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM • While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclockwise until engine runs rough. Turn valve to a point midway between those two pesitions_ Release throttle lever. \ Holes "A= properly FINAL SETTING , Clamp Screw .. , Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. , Be sure the throttle control cable is factory and adjustment should not be necessary. Check adjustment as described below before loosening cable, If adjustment is necessary, proceed as follows: Governor Governor Control Lever Control PFate \ SETTING "f'hrott{e Cable 28 ACCELERATION-t1::_5 t • Move throttlecontrolleverfromslow to fast position. If engine hesitatesor dies, turn idle mixturevalveout (counter° clockwise)1/8turn,. Repeattest and continueto adjust,if necessary,untif engine acceleratessmoothly, High speed stop is factoryadjusted, Do not adjust- damagemay result, IMPORTANT:Nevertamperwith the enginegovernor,which is factoryset for proper enginespeed,Overspeedingthe engineabovethe factoryhigh speedsetting can be dangerous°If you thinkthe engine-governedhigh speed needsadjusting, contactyour nearestauthorizedservice center/department,which has proper equipmentandexperienceto makeany necessaryadjustments. Throttle Lever Idle Speed Screw / Idle Mixture Valve Wtth .i, Limlter t Immediately prepare your tractor for storage at the end of the season or if the tractor witl not be used for 30 days or more, ,ACAUTION: Never store the traptor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to coo! before storing in any enclosure° TRACTOR Remove mower from tractor for winter storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves, etc, Store in a clean, dry area. • Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). ° Lubricate as shown in the Maintenance section of this manual. • Be sure that atl nuts, bolts and screws are securely fastened, Inspect moving parts for damage, breakage and wear. Replace if necessary° = Touch up all rusted or chipped paint sur-faces; sand lightly before painting, BATTERY Fully charge the battery for storage.i/ After a period of time in storage, batter may require recharging. o To help prevent corrosion and power leakage during long periods of storage; battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. ° If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. O t ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that aicohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 29 V ° Start the engine and let it run until the fuel lines and carburetor are empty,, , Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur, ° Use fresh fuel next season° NOTE: Fuel stabilizer is an acceptable alternative in minimlzing the formation of fuel gum deposits dudng storage. Add stabilizer to gasoline in fuel tank or storage container, Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carbure- Q from one season o Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and cause your tractor to rusL IMPORTANT: Never cover tractor while engine and exhaust OIL Drain oi! (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). , Turn ignition key to "START" position for a few seconds to distribute oil. ,, Replace I Ir,-_| ° Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline will cause problem& o If possible, store your tractor indoors and cover it to give protection from dust and dirt° tor. Do not drain the gas tank and carbure.. tor if using fuel stabilizer. ENGINE f * Do not store gasoline to another. with new spark plug(s), 30 areas are still warm. TROUBLESHOOTING CHART CAUSE PROBLEM Will not start @ CORRECTION Out of fuel Engine not "CHOKED" properly. Engine flooded. • • • Badspark plug,. Dirty air filter. Dirty fuel filter Water In fuei_ . Engine valves out of adjustmenL • • • • . ° • Dirty air filter_ Bad spark pk}go Weak or dead battery, Dirty fuel filter Stale or dirty fuel. Loose or damaged wiring,. Carburetor out of adjustment, • Engine valves out of adjustment. Engine wtll not turn over • Clutchlbrake pedal not depressed, • Attachment clutch is engaged. • Weak or dead battery • Blown fuse. ° • • . Corroded battery terminals. Loose or damaged wiring, Faulty ignition switch. Faulty solenoid or starter° • Fauttyoperator switch(es)_ , ,,,,u Engine clicks but will not start ..... Loss oipo wet .......... • • • • Operation secttono ,, Wait several minutes before • . * * • Loose or damaged wiring, • Carburetor out of adjustment Hard to start ,, Fill fuel tank. = See "TO START ENGINE" in presence attempting to start. Replace spark plug Clean/replace air filter. Replace fuel filter, Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fueI filter. . Check all wiring. . See "To Adjust Carburetor" in Service and Adjustments section, . Contact an authorized service center. • ° • • • Clean!replace air filter, Replace spark plug.. Recharge or replace battery, Replace fuel filter. Drain fuel tank and refill with fresh gasoline. ° Check all wiring. • See "To Adjust Carburetor" in Service and Adjustments section. = Contact an authorized service center, • Depress clutch/brake pedal, ° • • • • o • Disengage attachment clutch. Recharge or replace batter's, Replace fuse° Clean battery terminals. Check alt wiring, Checldreplace ignition switch. Chectdrepla_ce solenoid or starter. • Contact an authorized service center. ., i,,.u,,, Weak or dead battery, Corroded battery terminals, Loose or damaged wiring. Faulty solenoid or starter. . Cutting too much grassltoo fast, = Throttle in "CHOKE" position. 31 • Recharge or replace battery, o Clean battery terminals. Check all wiflng_ Check/replace solenoid or starter. • Set in "Higher Cut" position/reduce speed. • Adjust throttle control. TROUBLESHOOTING 'PROBLEM Loss ofpower (cont'd) CHART CAUSE CORRECTION • Build-up of grass, leaves and trash under mower, • Dirty air filter. • Low oil level/dirty oil • Clean underside of mower hous- • Faulty spark prug. • Dirty fuel titter.. , Stale or dirty fuel _resh gasoline, • Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel rifler. • Connect and tighten spark plug were. • Water In fuel, r " Spark plug wire loose, • • • ° Dirty engine air screentfins, Dirtylclogged muffler, Loose or damaged wiring. Carburetor out of adjustment,, Engine valves out of adjustment, Excess'rve'vi%'TatiS' ........Worn, bent or loose blade.. o Bent blade mandrel. Loose/damaged u engaged ......... Poor cut - uneven part(s) Faulty operator-safety ence control system. Engine continues to run when operator leaves seat with attachment clutch pres- • Worn. bent or loose blade, • Mower deck not level. :_eorcut- uneven (cont'd) Mower blades will not rotate Poor grass discharge • Buildup of grass, leaves, and trash under mower, , Bent blade mandrel, • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. • Obstruction in clutch mocha* nlsm. ,, Wornldamaged mower drive belt. • Frozen idler pulley, • Frozen blade mandrel, 'O Engine speed too slow., Travel speed too fast, Wet grass. 32 ingo • Clean/replace air filter, • Check oil leveVchange oil, , Clean and regap or change spark plug.. ,, P,ep_ace _uet,_i_er. • Drain fuel tank and refill with • ° • • Clean engine air screen/fins. Cleardreplace muffler. Check all wiring. See "To Adjust Carburetor" in Service and Adjustments section, • Contact an authorized service __ _center- .............................. • Replace blade. Tighten blade bolL ° Replace blade mandrel, • Tighten loose part(s), Replace damaged parts. • Check wiring, switches and connections. If not corrected, contact an authorized service center/ .... depadment. , Replace blade, Tighten blade bolt. • Level mowerdeck, ° Clean underside of mower hous- ,!ng. . Replace blade mandrel ,, Clean around mandrels to open vent holes • Remove obstruction, • Replace mower drive belt, , Replace idler pulley. • Replace blade mandrel. • Place throttle control in"FAST" position. • Shift to slower speed, • Allow grass to dry before mowing, PROBLEM grass discharge (cont'd) CAUSE • Mower deck not level. • Low/uneven tire air pressure. • Worn, bent or loose blade. , Buildup of grass, leaves and trash under mower. • Mower drive belt worn, • Blades improperly installed. ° improper blades used° CL CORRECTION II Level mower deck.. Check tires for proper air pressure. D Replace/sharpen blade Tighten blade bolto i* Clean underside of mower housIng, Replace mower drive belt. Reinstall blades sharp edge down. II Q Replace with blades listed in this manualClean around mandrels to open vent holes. o o Headlight(s) not working (if so equipped) Battery will not charge Loss of drive Engine "backfires" when lurning engine "OFF" • Clogged mower deck vent holesfrombuildupe( grass, leaves, and trash around mandrels, _.......... , Turn switch "ON". . Switch is "OFF", • Replace bulb(s). • Bu}b(s) burned out. . Checldreplace light switch., • Faulty light switch. . Check wiring and connections. • Loose or damaged wiring, ._. p!a eluse• Blown fuse. • Replace battery, • Bad battery ceil(s) • Check/clean alt connections. • Poor cable connections. • Replace regulator, • Faulty regulator (if so equipped). , Faulty alternator, %-Freewheel control in "disengaged" position, ,, Motion drive bell worn, damaged or broken - Air trapped in transmission during shipment or servicing. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine, 33 ,, Replace alternator. • Place freewheel control in "engaged" position • Replace motion drive belt, . Purge transmission, , II ,I ' " ' Move throttle control to"SLOW" position and allow to idte for 30 seconds before stopping engine TRACTOR - - MODEL NUMBER ELECTRICAl. 26 34 917.270721 ELECTRICAL KEY NO. I 2 3 4 6 8 t6 t9 20 2_ 22 24 25 26 28 29 30 31 32 33 40 41 42 43 44 45 52 70 PART NO. 144925 74760412 81D551025 STD551!25 STD541025 156417 153664 STD551125 73350400 147430 4152J 4799J 146147 108624X 4207J I21305X 140301 124211X 141226 I09310X 156442 711t0408 131563 145673 73640400 121433X 141940 140422 DESCRIPTION Battery 12 VOLT25 AMP Belt Hex Hd 1/4-20unc x 3/4 Washer 9/32 x 5t8 x 16 Ga Washer Lock Hv,/Helical t/4 Nut Fin Hex 1/4..20Unc Case Baltery Switch, Interlock Push-In Washer Lock I/4 Nut Jam Hex 1/4-20 Unc Harness Asm Lighl W/4152j Bulb Lighl #t156 Cable Battery 6 Ga 11" red Cable BaLlery 6 Ga w/16 wire red Fuse 30 AMP Auto Green Cable Ground 6 Ga 12" black Switch Plunger Nc Gray Switch Ign 4 Pos Nut Ignition Cover Sw Key BIk I 25 Te_ SLT Key ign Molded Craftsman Harness Ign Man Ct Am Hm 97 Bolt BIk Fin Hex 1/4-20 Unc x t/2 Cover Termtnal Red Solenoid Nut Keps BIk Hex I/4-20 Unc Ammeter Rectangular 6 Amp Proleotlon Wire Loop Harness Engine B&S 14 OHV NOTE: All component dimensions given in U S inches t inch = 25 4 mm 35 TRACTOR - - MODEL NUMBER 9i7.27'0721 CHASSIS AND ENCLOSURES i 52 55 54 6O 74 3 / 3 3 36 57 • CHASSIS | •4,'=tv | v• • iw•vm,.,wm..,m._ I lvuw_=.,_-..| • _" • I _m,.,• AND ENCLOSURES KEY PART NO. NO, t 2 3 4 5 9 I0 11 t2 13 14 !7 18 25 26 28 29 30 31 37 38 39 51 82 53 54 55 57 60 64 74 140 142 143 144 145 °- 160392 140356 17490612 19131216 155272 161917X013 STD533710 155927 145660 155936 17490608 144983X558 126938X 19131312 STD541437 145198X558 155217 151287X558 139976 17490508 139886 139887 73800400 19091416 145201 16'_464 145202 STD522507 STD533707 184798 STD541437 158418 165867 154966 154207 156524 5479J DESCRIPTION Chassis Assembly Drawbar Screw, Thdo RolE,3/6-16 X3/4 Washer 13/32 x 3/4 x 16 Gauge Bumper Hood/Dash Dash Bolt, Carriage 3/8-16 x 3/4 Panel, Dash, L..H+ Clip Tinnerman Grille pet. Panel, Dash, R+Ho Sc_ewThdro13/8-16x 1/2 Hood Assembly BumperHood Washer 13/32 × 13/16 x 12 Gauge Nut Grille w/Clips MS..558 Lens, Gillie Fender Bracket, Fender ScrewThdml 5/16-18 x 1/2 Pivot Bracket Assembly. L.H. Pivot Bracket Asssmb+y,R..H_ Nut Lock w/lnserl 1/4-20 UNC Washer 9/32 x 7/8 × 16 Ga. Bracket Grille Pickoff LH Screw Hex Wshd #8+8× 7/8 Bracket Gdlle Pickoff RH Bolt, Fin Hex 1/4+20UNC x .75 Bolt Rdhd Sqnk 3/8+16 UNC x 3/4 Dash Lower SUt Nut, Crownlock 3f8_16 UNC Bracket Front Suspension Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood Plug, Button NOTE: All component dimensions given tn U+S,_nches 1 inch = 25 4 mm 37 _,_# _ GROUND DRIVE TRACTOR . . MODEL 38 NUMBER 917,270721 GROUND KEY NO. DRIVE PART NO, 1 150071 2 5 6 146682 121520X 17490512 8 10 1t 13 1410O3 76020416 105701X 74550412 15 18 74490544 74780616 19 73800600 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 40 41 42 47 48 49 50 61 52 53 55 56 57 59 106933X 130804 73350600 106888X 19131316 76020412 145204 124236X 130807 74760512 155071 t20t83X 19211616 I572H 123674X 74760644 4470J 154777 19131312 127783 154407 123205X 74760624 73680600 73680500 105710X 105709X 74760620 161597 140312 KEY NO, DESCRIPTION Transaxte, (See Breakdown) Hydro Gear 319-0650 Spdng, Return Brake Strap, Torque Screw, Thd., Ro!l_ 511648 x 3/4 Rod, Shift Pin, Cotter 1//8 x I Cad Washer, Shift Plate Bolt 1/4.28 UNF Grade 8 WPatch Bolt Hex Ftghd51t6d8 × Gro5 Bolt Fin Hex 3/8-16un0 x 1 Gr. 5 Nut Lock He× W/Ins 3,f8-16 UNC Knob, Round 1/2o13 Rod, Brake Nut, Hex Jam 3/8d6 Unc Spring, Brake Rod Washer Pin Cotter 1/8 x 3/4 Cad Rod, Parking Brake Cap, Parking Brake Bracket, Transaxte Bert Shaft Assembly, Foot Pedal Bearing, Nyten Washer Roll Pin Pu]tey, Idler, Flat Bolt Spacer, Sp{it .395 x 59 Keeper, Belt, Idler Washer 13/32 x 13/16 x I2 Ga Pulley, Idler, V-Groove, Plastic Bellcrank Clutch Grad Drv Stl Retainer, Bert Bolt Nut, Crowniock 3/8..16Unc Nut, C rownfock 5/16-18 UNC Link, Clutch Spdng, Clutch Return Bolt, Hex 3/8-16 x 1ol/4 V-Belt, Ground Drive Keeper, Belt, Center Span PART NO. DESCRIPTION 61 62 63 64 65 66 69 17490612 8883R 161399 71170764 10040700 161488 142432 70 72 74 75 134683 19132012 156972 121749X 76 77 78 12000O01 123583X 121748X 81 82 83 84 86 87 88 89 90 95 96 113 116 161080 123782X 19171216 168286 157480 19212016 12000008 158388 124346X 156970 4497H 127285X 72110610 122 123 124 125 156963 19091016 156967 74780516 126 143 1685H \ 74780520 • 145 146 147 t48 t49 150 t51 153 74490540 74490536 74490524 159103 I22052X 150935 19133210 160792 1 Screw, ThdroL 3/8-16 x 324 Cover, Pedal Pu{ley, Engtne Bolt, Hex 7/t6-20 x 4 Gr, 5 Washer Keeper, Bert, Engine Screw, Hex Washer HI-Lo t/4-1/2 Keeper, Belt Engine Washer 13/32 x 1-1/4 x 12 Ga. Spacer, A_le PVST Washer 25/32 x !-114 x 16 Gauge E.Rlng Key, Square Washer 25/32 x 1-5/8 x 16 Gauge Shaft Assembly Spdng, Torsion Washer 17/32 x314 x 16 Gauge Tie Rod Bushing Washer 21/32 x t-1//4 x 16 Ring Kllp Console, Shift Nut Setf-Thd 1/4 Zinc Rod Asm Bypass PVST Retalner Spr_ng 1" Zinc/Cad Strap Torqt_eLH LT Bo{[ Rdhd Sq Neck 3/8-16 x t _25 Plate Bypass PVST Washer 9/32 x 5/8 x 16 Ga. Spring Return PVST Bolt Fin Hex 5/16o18 1Jnc x 1 Nut Lock 5/16q8 Unc BoIl Fin Hex 5/16-18 Uric x 1I/4 Bott Hex Rghd 5/I6-18 x Gc 5 Boll Hex Rg 5/16-18unc x 2 Bolt Hex Flanged Spacer Spacer Retainer Pm Mower Bush{ng Nylon Coliered Washer 13/32 x 2 x lOGa. Alien Wrench NOTE: All component dimensions given in U.S Inches t Inch = 25.4 mrn 39 t STEERING ri/_%r I Vt'i " " IVIUUr"I.. I_iUlVlDr"l_ _:/ I ! _"" ASSEMBLY KEY NO. PART NO. t 139768 2 154427 3 156453 4 5 t 57473 6266H 6 121748X 7 8 192'72016 12000029 9 10 3366R 156438 11 STD55t137 13 15 154779 73901000 17 156546 18 19 57079 124035X 20 22 126684X 71200410 23 25 127501 154406 26 126847X 27 28 136874 19131416 29 30 17490612 STD551210 32 130465 36 37 155099 152927 38 39 139769 19133808 40 41 STD541537 1007!lL 42 145054 43 44 121749X 153720 46 47 121232X 6855M 51 STD541431 54 74780520 62 63 156594 STD5237!0 65 154780 66 67 154404 74781044 68 154429 DESCRIPTION Steedng Wheel FrontAxle Assembly Spindle Assembly, L H Spindle Assembly, R H Bearing, Race. Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1.1/4 x 16 Gauge Ring, Ktip Beadng, Steering Column Link, Drag Washer, Lock Spacer, Beadng, Front Axle Nut, Lock, Flange 5/841 UNC Shall Assembly, Steering Washer, Thrust 515 x .750 x °033 Support, Shaft Washer' Shim 1/4 x 5/8 x 062 Screw Hex Socket I/4-20 x 5/8 Pittman Shaft Assembly Bracket Steering Bushing, Link, Drag Gear, Sector Washer 13/32 x 718x t6 Gauge Screw, Thd, RoU 318-t6 x 3/4 Pin Rod, Tie Bushing, Steering Screw TT #10-,32x 5 x 3t8 F_ange tnsed, Steedng Wheel Washer 13t32 x 2-3/8 x 8 Gauge Gripco Nut Adaptor, Steering Wheel BOOt,Steering Dash P/L MUBIk Washer 25/32 x 1-I/4 x 16 Gauge -Extension Steering Non-Adjusl Cap, Spindle Fitting. Grease Nut Lock Hx Wllns 5/!6.I8 UNC Bolt Fin Hex 5/16 18 UNC x 1-1/4 KiL Steering Assembly, Service Bolt Fin Hex 3/8-t6 unc x 1 G( 5 Spacer Axle Bearing Arm Piltman Bolt Fin Hex 5!8-!1unc × 2-3t4 Brace Axle NOTE: All component dimensions given in U S inches 1 inch = 25 4 mm 41 ! U! _ | TRACTOR"" MODEL NUMBER 917.2"70721 ENGINE 3 72 t3 33 37 23 / 29 42 / 4 ENGINE KEY NO, PART NO. 1 2 162157 17720410 3 ......... 4 13 14 15 16 23 29 31 32 33 35 37 38 40 44 46 62 72 78 81 137352 2'72293 t3280324 t3200300 STD551237 159880 137180 109202"( 158990 123487X 17490512 ! 37040 ...... 124028X 17490412 19091416 STD551131 71070512 17490620 128861 DESCRIPTION Control Throt lCh Lh Screw Hex Thd Cut 114-20x518T Engine (Bee Breakdown} B&S Model 311707-0132..E 1 Mulfler Exhaust B&S Lt Gasket 1 313 Id Tin Plated Nipple Pipe 3/8 Npt X 3" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 318 Shield BrowningtDebds Guard Arrestor Spark Tank Fuel 1 25 Fr Cap Asm Fuel Sears Vented Clamp Hose Blk Screw, Thdro! 5116-.18x 3/4 Tyt Line Fuel 20" Plug Oit Drain (Order From Engine Manufacturer) Bushing Snap Nyl Blk Fuel Une 8crew He_{wshThdrot 1/4-20x3/4 Washer 9t32 X 7t8 X 16ga Washer Lock Hvy Hlcl Spr 5/16 Screw Hexhd Cap 5/16-18x3/'4 Screw Thdrof 318-16xl-1/4 Tytt Nut Flange 1/4-20 Starter Nut NOTE: All component dimensions given in U,S inches 1 inch = 254 mm 43 TRACTOR - - MODEL NUMBER 917.270721 SEATASSEMBLY .... "_._-L" _ .-. ,. \ \ //i 5 21 11 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 KEY NO. t_ PART NO, D ESCRIPTION 140123 140551 STD523710 19131610 145006 STD541437 !24181X 11490616 19131614 155925 120068X Seat 3450 BlkfDlk Craltsman Bracket Pnt Pivot Seat (blk) Bolt Fin Hex 3/8-t6unc X 1 Washer 13/32 X 3/4 X t0 Ga Clip Push In Hinged Nut He× Lock w/Ins 3/84 6 Uric Spring Seat Cprsn 2 250 Btk Zi Screw Thdro1318-16 X 1 Ty4t Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (blk) Knob Seat I/2-i3 Unc Btk t2 13 14 15 16 t7 21 22 24 25 PART NO. DESCRIPTION t21246X t21248X 72050412 134300 t2125OX !23976X 153236 STD54143I 19171912 1270!8X Bracket Pnt Mounting Switch Bushing Snap Blk Ny150 Id Bolt Rdhd Sht Nk 114-20x1+t/2 Spacer Sptt128 X 96 Zinc Spring Cprsn 1 27 Bik Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-RA Nut Hex Lock w/Ins 511648 Washer 17t32 X "I-3/16X 12 Ga Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U S. Inches1 Inch = 25 4 mm 44 I rt/._!,._ I urt - - ivluu r_L I_IUIVlD=N U I i ..," ! UI t ! DECALS 5 6 10 2O 8 21 21 t2 KEY NO, PART NO. 1 2 3 4 5 156811 273845 163200 163202 163254 6 9 8 10 133644 163204 163203 156439 WHEELS KEY NO. DESCRIPTION Oecaf, Decal, 0ecaL Decal, Decal, Turbo Decal, Decal, Decal, Decal, InstructionOperal Eng HP Engine Hood Rh Hood Lh Dash Panel B&S t7 !2 14 20 21 --_--- Mainl Customer Fender Craftsman MowerEZ Fender Danger KEY NO, 1 2 3 4 & TIRES 4,10 _/ PART NO, DESCRIPTION 146046 160396 149516 163205 138311 142341 154515 154516 164140 164141 Decal, Mower Ddve Schematic Decal, V.belt Dr Schematic Decal, Blry DngdPsn Eng Decal, FenderAulo Decal, Lift Handle Decal, Drawbar Cntd M,,4Hyd Pad, Footrest LH SILT Pad, Footresl RH STLT Manua$, Owner's (English) Manual, Owner's (Spanish) PART NOo 59192 65139 108222X 59904 106732X427 278H 9o4OH 8 9 10 106108X427 122082X 7152J 11 t04757X _- 144334 DESCRIPTION Cap Value Tire Stem Value 'Fire Front Tube Front Tire (Not Provided, Service Item Only Rim Front Fitting Grease (Front Wheel Only) Beating Flange (Front Wheel Only) Rim Rear Tire Rea_ Tube Rear ]ire (Nol Provided, Sercie llem Only Cap Axle Sealant, ]qre (t0 oz tube) NOTE: All componenl dimensions given in U S tnches 1 inch = 25 4 mm 45 TRACTOR -- MODEL NUMBER 917,270721 LIFT ASSEMBLY 5 49 3O 3 \ 13 19 2O 13 32 31 _ 19 32 46 LIFT ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 1t 12 13 15 16 17 18 t9 20 23 24 25 28 27 28 29 30 31 32 49 50 PART NO, DESCRIPTION 159460 159471 105767X 12000002 19211621 t20183X I25631X 122365X 139855 139866 STD624008 127218 73350800 130171 73680800 139868 STD624008 110807X 19131016 2876H 76020308 126971X 73350600 138057 150233 140302 73540800 145212 110452X Lift Lever Inner Wire Asm ShaftAsm Lift Pin Groove E Ring Washer 21/32 x 1 x2t Ga. BearingNylong Grip Handle FMed Button PtungerRead Link Asm Lift L..H. UnkAsmLift RH. Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc TrunnionBik Zinc Nut Lock WNCsh I/2-13 Unc Arm Suspension Mower Retainer Spring Nut. Special Washer 13/32 x 5/8 x t6 Ga. Spring Pin, Cotter 3t32 x 1/2 Rod, Adjust Life Nut, HexJam 3/8-16UNC Knob, infinite Heighl Admustment Trunnion, Infr Height Beadng, Pv_ Lift Spherical Nut Crowntock 3/8-24 Nut, Hex Flange Lock Nut, Push Phos &Otl NOTE: AIi component dimensions given In UoS. inches 1 inch = 25 4 mm 47 TRACTOR MOWER - - MODEL NUMBER DECK 73 43 .33 45 3t 30 17 \ 48 917.27U721 MOWER DECK KEY PART NO, NO. ! 2 3 144393 BTD533107 138017 4 5 6 8 9 10 11 12 13 138440 STD624008 130832 850857 STD551137 140295 134149 129895 137645 14 15 I6 17 18 19 20 2t 22 23 24 25 26 2'7 28 29 30 31 32 33 34 35 36 37 40 4! 43 44 45 48 48 49 50 51 52 53 54 55 56 58 128774 110485× 140329 72110610 STD522106 132827 159770 STD541431 134753 131267 105304X t23713X 110452X 130968 19111016 131491 157722 129963 153535 137266 STD533717 133835 131494 STD551037 STD541437 133551 140083 140088 STD824003 137729 133944 155066 131340 STD541410 139888 13t845X900 133943 155046 122052X 140086 DESCRIPTION Mower Housing Bolt Brackef Assembly, Sway Bar, Front Bracket Assembly, Sway Bar Rata(nor Spr_ng Arm, Suspension, Rear Bolt, Hex 3/8.24 x 1.25 G[. 8 Washer, Lock Washer, Hardened Blade, Mulching Bealtng, Ball Bha|tAssembly0Mandrel, Vented (thc|. Key Number 6} Housing, Mandrel, Vented Beating, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 318-16 x 2-1/4 Bolt, Cardaga 5/16-19 x 5/8 Bolt, Shoulder Ban_e,Vortex Nut, Crownlock 5/16-18 LINC Stfffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Pt_sh Shield, Deflector Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge Screw 33_dro_Rol]JngWsh Hd Washer, Spacer Pulley, Mandrel Nut, Topleck, Flanged BOff Fastner, ChdslmasTree Pu}ley, Idler, Flat Washer 13132x 13/16 x 16 Ga Nut, Crownfock 3/8-16 UNC Rod, Pivot, with Nibs Rod, Clutch, Secondary, w/Nibs Guard, MandreI, L H Retainer Screw, Thd. Roll 1/4.20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut KEY PART NO. NO. DESCRIPTION 59 67 68 71 72 73 74 75 76 141043 162113 144200 142427 131870 127847 121748X 12000029 128903 77 78 79 80 8t 82 83 84 85 92 127845 160570 127498 153701 73350600 142028 t 20958X 156084 72140618 STD541437 I01 102 103 t04 105 t06 11t 112 113 114 115 116 117 118 119 121 128 129 130 136420 71161010 19061215 STD541431 180793 2029J 155197 155198 17490512 STD541431 72110504 137644 133957 73930600 19121414 143723 153390 19131312 STD523710 Guard, Tuv Idler (94) Knob Custom Qval V-Belt Rod, Clutch, Primary, with Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1.,5/8 x 16 Ga. Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1,44 Keeper, Spring Arm, Clutch, Primary Bushing, Large, Brass Spdng, Mower Clutch Nut, Hex Jam 3/8-16 UNC Trunnion Adj.. 94 Washer Slntered Keeper Belt Idler Bolt Carriage 3/6.-16 x 2.1/4 Looknut, Hex W/Wsh 318-16 UNC Cover Mulchfng 42" Black Screw Truss Hd Phil10-24 x5/8 Washer #10 Washer Lock #10 Lalch Asm Bagger Nut Weld 13t 132 141 -- STD533710 19132203 6266H 130794 -- Bolt, Shoulder 5/16.16 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Spdng, Torsion Brakes 42" 145411 Bracket Gauge, Wheel LH Bracket, Gauge, Wheel RH Screw Thdrof 5/16-18 x 3/4 Nut, Hex Keps 5/16.18 UNC BOll, Carriage 5/16 UNC x I/2 Bolt, Shoulder Wheel, Gauge Nut, Crownlock 3/8-!6 Washer 13/32 x 7/8 × 14 Ga Bracket Washer Fell Washer I3/32 x 13116x 12 Ga Bolt, Fin Hex 3t8..16 UNC x I Gr. 5 Bolt Rdhd Sqnk 3/8.16 UNC x 1 Washer 13/32 x 1-3/8 x 3 Ga Washer Thrust 75 x 1.230 Mandrel Assembly (includes Key Numbers 6-10. 12-15, 3t and 32) Mower Deck, Complete {Std deck - order separately mulcher plate components key nos 10t.. 106) NOTE: All component dimensions given in U S inches 1 Inch = 25.4 mm /Q TRACTOR - - MODEL NUMBER 917.270721 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650 37 4t • 5O _\ I I"I,tT'_I-B HYDRO GEAR KEY PART NO.NO. 1 2 3 4 5 6 7 8 9 t3 14 t5 t7 18 19 23 24 25 26 27 28 29 30 34 35 36 37 38 39 40 41 142930 142931 142932 142928 142933 142934 142935 150771 142937 142938 142939 142940 142941 t50772 150'773 142944 142945 142946 150774 142948 142949 142950 150787 142951 142952 142953 142954 142955 150777 150778 142958 1 UF'I TRANSAXLE " " I_IIIUUI_i.. - - MODEL pitUIViI.iL::FI NUMBER ..1 I I _.! KEY PART NO.NO, DESCRIPTION Housing, Lower Assembly, Upper Housing Seal, Up Ring, Wire Retaining Rtng, Retatntng Bearing, Shaft BaIi Bearing, Cradle Bearing, Thrust 30 × 52 x 13 Swashplate, Variable Block, CylinderAssembly Arm, Trunnion Seal, Lip Guide, Slot Shaft, Motor Beadng, Thrust 42 x 68 x 16 Block, CyltnderAssembiy Seal, Lip 10 x 25 x 7 Actuator, Bypass Center Section Assembly Kit Seat, Lip 26 x 42 x 8 Ring, Retaining Washer 26 x35 x 1 , Plale, Bypass OIIFilter Element Arm, Bypass Ring, Retaining Arm, Actuating Pin, Actuating Bolt 5116-24 x 173/4 LocknuI, Hex 5116-24 UNJC Brake RotortStator Kit 43 44 52 53 56 58 59 62 63 64 68 69 83 85 88, 99 90 91 92 93 113 114 119 134 135 !39 140 LII L_. t 319-0650 142884 150829 142991 142961 142963 142964 142965 _42966 142967 142920 142969 144610 142971 150806 142973 142974 142975 142976 142977 142978 142917 142918 142980 144607 144608 150775 150776 DESCRIPTION Washer 7/16 x7/9 x.060 D[fferentialAssembly Washer 3/4 x 15 x.13 Seal .75X t 25 x.250 Shaft, Input Bolt t14-20 x 1_39 Pin .50D x.43 ID x .750 Arm, Controt Puck, Dampener Set Screw Spring Stud 5/16-24 JackshaftAssembty Jackshaft Screw, Cap Washer 7/16 × 1 x 1/2 Sleeve Bearing Seal, Wiper Spring, Block Washer, Block'Thrust Cap, Vent Assembly Fitting, O-RingAssembiy Spacer Nut, Castle 5116_24 Pin, Cotter Spring, Compression Nut, Hex 5t16-24 NOTE: All component, dimensions given in UoS inches t inch= 25.4 mm 51 TRACTOR -- MODEL NUMBER 917.270721 BRIGGS & STRATTON ENGINE,.MODEL NUMBER 311707, TYPE NUMBER 0132-E1 186 "k REQUIRES SPECIAL TOOL.S TO INSTALL, SEE REPAIR INSTRUCTION MANUAL.. : i, ,,i m 52 BRIGGS& STRATTON ENGINE-MODEL NUMBER 311707, TYPE NUMBER 1022 53 0!32-E1 TRACTOR - - MODEL BRIGGS & STRATTON ENGINE-MODEL 141A_ NUMBER 917.270721 NUMBER 311707, TYPE NUMBER 0132-E1 " 834A_ 127, "_ 117 -'k REQUIRES SPECIAL TOOLS TO INSTALL, SEE REPAIR INSTRUCTION MANUAL 127_ 941 LOCATIONS THIS CARBURETOR SERVICES BOTH CHOKE-A-.MATIC AND MANUAL CHOKE SYSTEM! 27_ _ 26_"2_8_=_2708 !J 216 54 BRIGGS & STRATTONENGINE-MODELNUMBER 311707, TYPE NUMBER 0132-E1 334'_ 878 o% 877 [2s_ 482 614 662 sloJ 783 802_ L_ 61GA 729A ,_- 72_8__-- 55 TRACTOR - - MODEL BRIGGS & STRATTON ENGINE-MODEL NUMBER 917.270721 NUMBER 311707, TYPE NUMBER 0132-1=1 467_ 2:3S 17t 16 (1 354 646_ 967_ 663A _ 7_ II 1006 56 I BRIGGS & STRATTON 12_0 ENGINE-MODEL g87@ 834_ ,,1o4_ 117 qL9 355_ i NUMBER 95_ 311707, TYPE NUMBER 0132-E1 _r REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INBTRUCTION MANUAl. 142 t ii iii 1022 116,_ 163_ 62_@ 868_ lo_3j 3s5_ °.0 ..,%°°°_ 51A 57 TRACTOR - - MODEL BRIGGS & STRATTON ENGINE-MODEL KEY PART' NO, NO. 1 2 3 4 5 6 7 8 9 10 11 12 690156 399265 391086 494238 690188 94927 273763 495735 27803 94621 281246 271916 271997 94728 15 16 20 22 23 24 25 94239 690136 291675 95187 690222 222598 692271 692272 692273 692274 690162 690164 690186 690168 263129 498319 498320 13 26 27 28 ::,: 29 499458 499940 32 95190 33 495856 34 35 495857 262811 40 43 224641 40815 45 262411 46 496884 50 51 690193 281735 51A 273650 53 73 94637 494439 75 225136 78 94821 87 93 491323 281346 94 498030 95 94098 NUMBER 917.270721 NUMBER 311707, TYPE NUMBER 0132-E1 DESCRIPTION Cylinder Assembly Bushing, Cylinder * Sea_,O11 Sump, Engine Head, Cylinder Washer, Fiat 0* Gasket, Cylinder Head BrealherAssembly ° Gasket, Breather Screw, Hex Tube, Breather " Gasket, Crankcase (0150 Thk) ' Gasket, Crankcase (.O05OThk) Screw, Cylinder Head (39/160) Plug, Oil Drain Crankshaft ' Seal, Oil Screw, Crankcase Cover Flywheel Key. Flywheel Piston, Assembly (Std) Piston Assemb{y (0100 O S) Piston Assembly (0200 O S ) PistonAssembfy (0300 OS) Ring Set, Piston (Std.) Ring Set, Piston (o0100 OS ) Ring Set, Piston (,0200 OS) Ring Set, Piston (0300 OS ) Loci{, Piston Pin Pin Assembly, Piston (Std) Pin Assembly, Piston (0050 O&) Rod Assembly, Connecting (SId) RodAssy., Connecting ( 020 U S) Screw, Connecting Rod Valve, Exi_aust Valve, fnlake Spring, Valve Retainer, Valve GevlOil Slinger Tappet, Valve Gear, Cam Manifold, Intake 'e Gasket, Intake § Gasket, Intake Stud, Carb, Mounting Screen, Rotating Washer, Rywheei Sc_'ewTor,4_ • Seal, Governor Shaft Bushing Throttle Shaft Valve, ldleAdjustment . Screw, Choke/Throttle KEY NO. PART NO. 98 t04 105 106 108 108A 110 116 117 495800 231789 231855 231854 224558 224540 225137 270920 232118 232119 690191 95160 690194 121 I23 125 127 130 131 133 !37 141 141A t42 146 163 17! 186 187 224539 493379 494381 281165 495097 495931 232117 94195 281051 281051 493498 298049 188 94627 t92 492160 !99 494768 205 94903 205A 94073 209 260695 218 262766 216A 262766 222 495611 224 95t63 227 493935 232 262785 RPM Settings: • 0 e § Included lnctuded lncIuded Included Included DESCRIPTION Screw, idle Speed . Pin, Float Hinge • Valve, Needle • Seat, Inlet Valve, Choke (Manual Choke) Valve, Choke (Choke-A°Matle) Washer, F[al " Seal, O-Ring • Jet. Main (Standard) Jet, Ma_n[High Att_4ude) Carburetor Overhaul Kit Screw, Hex Carburetor - Plug. Welch (Sold in Kit Only) Valve. Throltle Throttle Shall Kit Float, Carburetor 0. Gasket, Float Bowl Choke Shaft Kit (Man, Choke) Choke Shall Kit (Choke-A-, Matic) •Nozzle, Carburelor Key, Timing " Gasket, Air Cleaner Nut Connector, Hose Line, Fuel (Cut to Required Length) Screw He× Adjusler, RockerArm Valve, Shut,Off Screw, Sholder Screw, Shoulder Spring, Governor Link. Choke Unk, Choke Bracket, Control Screw, Tbrx@He_ Lever, Governor Spring, Link Low: 1650.-1850 High: 3200-3400 in Gasket Set (690189} in Carburetor Ktt (690191) In Carburetor Gasket Set (690192). in Valve overhaul Gasket Set (690190) in Kits "-0e NOTE: Aft component dimensions given in U S Inches 1 inch = 25 4 mm 238 240 265 58 262836 394358 221535 Cap, Valve Filter, Fuel Clamp, Casing ! n/_,, BRIGGS & STRATTON KEY NO. PART NO. 238 240 265 294 304 304A 305 305A 306 307 309 310 31t 333 334 337 354 355 356 358 363 38t 383 481 467 474 482 493 493A 503 510 523 525 529 535 544 552 562 592 592A 60t 614 615 616 634 262836 394358 221535 810104 225511 225017 94682 94822 225020 94930 497595 94003 497608 495859 94731 491055 94010 281164 494705 690t89 19203 94863 89838 94734 493903 393474 93621 224966 224969 606000 497606 495230 496113 281370 496894 497603 491986 94907 231978 92278 95152 93305 263080 495157 494453 634A 494455 635 646 657 663 663A 668 689 673 718 726 2808_'2 224546 94905 94929 94704 805402 262715 94896 230192 399676 I _../nL - - IVI_JLJ_I. ENGINE_MODEL PIUIVl_r-n NUMBER KEY NO. DESCRIPTION "_ * • • Cap, Valve Filter, Fuel Clamp, Casing Adjusler, ReckerArm Housing, Blower (Red Outer) Housing, Blower (Black inner) Screw, Hex Screw, Torx" Shield, Cylinder Screw, Hex Motor, Starter Screw, Hex Brush Set Armature. Magnelo Screw, Armature Mounting SparkPtug Nut, Hex Washer Wire, Stop Gasket Set Flywheel Putter Screw, Hex Wrench, Spark Plug Screw, Torx, Hex Nut.Air Cleaner A}temator Screw, Hex Bracket, Mounting (Fronl) Bracket, Mounting (Rear) Strap, Slarter Ddve, Starter Dipstick, Oi! Tube, Oit Fill Seal, FittTuba Fitter, AJC Etement Armature, Starter Bushing, GovemerCrank Bolt, Governor Lever Nut, Hex Nut, Hex Ctamp, Fuel Line Pin, Cotter Ring, Retaining Crank, Governor Seal, SpringAssy (Man_ Choke) Seal, Spring Assy (Cheke,A_ Matic) Boot, Spark Pfug Brace Screw, Slotted Hex Screw, Hex Screw, Hex Spacer Spring, Friclion Screw, He× Dowel, Sleeve Gear Ring _ ! I ._i u_r t- ! 3'11707, TYPE PART NO. 727 490324 728 94951 729 281390 729A 225170 74I 262932 757 213998 758 499994 759 230787 761 94593 763 280104 789 497708 801 497626 802 497607 803 497604 830 94555 847 496415 85I 224110 868 499236 871 262835 875 495862 877 393456 878 393362 947 497672 967 272403 968 281758 975 494933 977 690192 987 281166 1005 281400 I006 224413 1019 690180 I022 272475 1023 225521 1026 494432 1026A 495136 1029 224554 1033 690190 I034 495248 !036 273807 1044 94673 1050 273686 1090 497605 1091 281364 RPM Settings: • 0 # § NUMBER 0132-E1 DESCRIPTION Cover, Starter Drive Screw, Terx' Clip, Wire Clip, Wire Gear, Timing Link, Counterweight Counterweight Pin, Counterweight Screw, Hex Gear, Starter Harness, Wiring Cap, Drive Cap, End Housing, Starter Slud, RockerArm DipstickfTubeAssy _ferminaI,Cable *e Seai, Valve Bushing, Guide Base, Air Cleaner Wire, Alternator Harness, Allernator Solenoid, Fuel Filter, Pro-Cleaner Cover. Air Cleaner Bowl, Float Gasket SeLCarburetor ,, Seal, Throtlle Shall Fan, Flywheel Retainer, Fan LabeIKil "e Gasket, Racker Cover Cover, Rocker Rod, Push (Intake) Rod, Push (Exhausl_, Arm, Rocker VaIve Ovarhau[Kit Guide, Push Rod Label Kit Emission Screw, Shoulder Owner's Manual Retafner_ Bn)sh Cap, Limiter Low;1650_ 1850 High: 3200,3400 included in Gasket Set, Par{ Number 690189 included in Carburetor Kit, Part Number 690191 tncluded in Carburetor Gaskel Set, Pro1 Number 690!92 Included in Valve Overhaul Gasket Set, Part Number 690190 Included in Kits ','0e NOTE: All component dimensions given in U S inches t inch--25 4 rnm 59 TRACTOR - - MODEL NUMBER 917.270721 SCHEMATIC BATTERY FUS E 30 AMP SOLENOID (PEDAL UP) l __2c IGNITION SWITCH f _ )G ÷_ , ,.. _ -- (NOT OCCUPIED) AITMENT CLUTCH (CLUTCH OFF) (OPTIONAL) ; "" r ..... _ -j_ - _ El-,,_ 3 AMp DO CHAgGlttG SOLENOID UNIT ...... 'J[ _// ...... I../ IGNITION SWITCH "Z'_,'..,T {i, .... Gn',aumDING CONNECTOR SPARK ..--.J 0 _ RpI,_ _i,y_'_ M O_T l "u_os_S_out_u_ ........... ///;_u r-_ "k"_ ///_j._j _ h_, _\ [ [ _1_! O::::_S 1/ I I -_ _ u._.,u _ } ] f _ I_ _ _ t / \ \t _ _ _ I// \\ M L B // ._ J I _ IGNITION llr__ I I BLACK ...... _ SEAT' SWITCH | L I _, I i'_ PL'_3rS ON"" (CI'IAR_INo 8_"HTEM DlSC_IINE¢'I_D} 2_ YO LT_I _ MIN, _ 3609 RF_ I -",J -DIODE \.z---_-- EQUIPPED WITH A SPECIAL | ALTERNATOR SYSTEM. [ THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE_ BEOAUSEOFTHtS, THE BRIGHTNESS OF THE LIGHTS WILL GRANGE WITH ENG!NE SPEED. AT IDLE THE LIGHIS WILL DIM, AS THE ENGINE 18 SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST e_o_ , "-L-'Ti _ALTERNATOR i ; _-_.,.-'%J-- _-_it_" _T _ T _" I _ I L_ _.J HEADLIGHTS _ "1_ NON-REMOVABLE CONNECTIONS --'-0.... REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING,, 6O " _, / / 61 62 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE, cr_ / 15 ° MAX. _j .p_ _1 _ _1 ti_ _i Operate your Tractor up and down the face of slopes (not greater than !5 ), never across the face. Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes. ! I I I For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 pm, 7 days a week 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega domtcilio - 1-800-659-7084 a For in-house major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7274) Para pedir servicio de reparaci6n domicilloI-8O0-676-5811 For the location of a Sears a Parts and Repair Center in your area Call 24 hours a day, 7 days a week 1-800-488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am - 5 pro, Monday-Saturday 1-800-827-6655 When requesting service or ordering parts, always provide the following information: • Product Type ° Part Number • Model Number • Part Description America's 164140 Rev. 10 9.2.98 JH/TR/VB/RD Repair Speciatlsts Printed in UoSoA.
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