Craftsman 917271053 User Manual 42 LAWN TRACTOR Manuals And Guides L0101019
CRAFTSMAN Lawn, Tractor Manual L0101019 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917271053 917271053 CRAFTSMAN 42 LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN 42 LAWN TRACTOR #917271053. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman 42 LAWN TRACTOR Manual
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Owner's Manual
15.5 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
EZ
Model No.
917.271053
•
•
•
•
Safety
Assembly
Operation
Maintenance
• Repair
Parts
This product has a low emission engine which operates
differently from previously built engines. Before you start the englne, read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety
Rules and Instructions before
For answers to your questions
about this product, Call:
operating this equipment.
Sears Craftsman
Sears,
1-800-659-5917
Help Line
5 am - 5 pm,Mon- Sat
Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
Maintenance....................................... 17
Service and Adjustments .................... 21
Warranty ...............................................
2
Safety Rules .........................................
3
Product Specifications .......................... 6
Assembly ..............................................
8
Operation .............................................
11
Maintenance Schedule ...................... 17
Storage ...............................................
27
Troubleshooting
................................. 28
Repair Pads ........................................
32
Parts Ordering ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
• Expendable items which become wom during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
ob ects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, includ ng but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE INHOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warrantygives you specificlegal rights,and you may also have other rights
whichmay varyfrom state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cuttingmachineis capable of amputatinghands and feet and
throwingobjects.Failureto observethe followingsafety instructions could resultin
serious injury or death.
I. GENERAL OPERATION
• Read, understand, and follow all
instructions in the manual and on the
machine before stading.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blade.
• Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down
and behind before and while backing.
• Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
• Slow down before turning.
• Never leave a running machine
unattended. Always tum off blades, set
parking brake, stop engine, and
remove keys before dismounting.
•Tum off blades when not mowing,
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good adificial
light.
• Do not operate the machine while
under the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mowerrelated injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
II. SLOPE OPERATION
Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can
result in severe in ury or death. All slopes
requ re extra caut on. f you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
lit.CHILDREN
Tragic
accidents
can
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs
with the engine running.
• Grass catcher components are subject
to wear, damage, and detedoration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturers recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children, They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers or children
even with the blades off,
• Do not mow in reverse unless absolutely necessary. Always look down
and behind before and while backing.
• Never carry children. They may fall off
and be sedously iniured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max),
not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
4
• Useslowspeed.
Choose
a lowgearso
thatyouwillnot have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
_Look
for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
_i)& CAUTION: In order to prevent
,accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_I, CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
,&_WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other reproduc_.iveharm.
_,WARNING:
Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
_, CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
5
PRODUCT
SPECIFICATIONS
3ASOLINE
3APACITY
a,ND TYPE:
1.25 GALLONS
UNLEADED
REGULAR
DILTYPE
SAE 10W30 (ABOVE
32°F)
SAE 5W-30
(BELOW 32°F)
W/FILTER: 4.0 PINTS
W/OFILTER: 3.5 PINTS
CHAMPION RCf2YC
API-SF-SJ):
OIL CAPACITY:
SPARK PLUG:
GAP: .040")
VALVE
CLEARANCE:
NOT ADJUSTABLE
GROUND SPEED FORWARD:
(MPH):
1s'r
1.2
2_
1,5
3R°
2.4
4 TM
CHARGING
SYSTEM:
REPAIR AGREEMENT
A Repair Agreement is available on this
product, Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under "Customer Responsibilities" and "Storage"
sections of this owner's manual.
3.5
5 TM
6 TM
REVERSE:
TIRE PRESSURE:FRONT:
REAR:
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualifyed service center.
We have competent, well-trained
technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
4.8
5.3
1.5
14PSI
10 PSI
15 AMPS @ 3600 RPM
3ATI'ERY:
AMP/HR:
30
MIN. CCA: 240
CASE SIZE: U 1 R
3LADE BOLT
FORQUE:
27-35 FT. LBS,
CONGRATULATIONS
on your purchase
of a tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
_kWARNING:
This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brushcovered or grass-covered land unless
the engine's exhaust system is equipped
with a spark arrester meeting applicable
local or state laws (if any). If a spark
arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center(See REPAIR PARTS section of
this manual).
Steering Wheel
Steering
Wheel Insert
(1) Large Flat Washer
(1) Hex Bolt
3/8-16 x 1
Lock
washer 3/8
_(1)
(1) HexxBolt
5/16-18
1-1/4
5/16-18
Steering
Extension
Shaft
Steering
Boot
(1) Locknut
Steering
Wheel Adapter
_=
t
Seat
(_Washer
17/32 x 1-3/16 x 12
Gauge
_(1)
_) Shoulder
olt 5/16-18
Knob
For Future Use
Keys
Slope Sheet
Video Casseffe
(2) Keys
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED
ASSEMBLY
FOR
_/_3/8
Hex Bolt
_--------3/8 Lock Washer
,nss.
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16"wrench
(1) Pliers
(2) 1/2"wrench
(1) Utility knife
(1) Tire pressure gauge
• __Large
_
Washer
Stae.ag
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVETRACTOR
CARTON
UNPACK CARTON
Flat
ii
Boat
SteeringWheel
_Tabs
Adapter.-----'_
FROM
_
5/16 Locknut
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on
all four comers of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
Lower _
Steering
Shaft
BEFORE REMOVINGTRACTOR
FROM SKID
ATTACH STEERING WHEEL
_Extension
Shaft
._,"_5/16 Hex Bolt
'_
,•
_ "
_L:_-_
'
,/_"
Tab
Slots
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.
HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1. Lift seat pan to raised position and
open battery box door.
NOTE; If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
8
Battery
Door
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer secudng seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
4. Assemble adjustment knob and flat
washer loosely. Do not tighten.
5. Lower seat into operating position and
sit on seat.
6. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
7. Get off seat without moving its
adjusted position.
8. Raise seat and tighten adjustment
knob securely.
Seat
Shoulder
Bolt
Seat Pan
Flat Washer
Adjustment
Knob
NOTE: You may now roll or ddve your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor from
the skid.
TO ROLLTRACTOR
OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position,
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVETRACTOR
OFF SKID (See
Operation section for location and
function of controls)
_WARNING:
Before starting, read,
understand and follow all ins[ructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is clear
of other people and objects.
1, Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest
position.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
10.Turn ignition key to "OFF" position.
Continue with the instructions that follow.
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of muleher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
_CAUTION:
Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
Deflector_
Shield
Mulcher
P_e
CHECK FOR PROPER
OF ALL BELTS
Bee the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.
CHECK
BRAKE
SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual,
/CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND
SATISFACTION FROM THIS QUALITY
PRODUCT.
PLEASE REVIEWTHE
CHECKLIST:
Latch
Hooks
TO CONVERTTO BAGGING OR
DISCHARGING
Simplyremove mulcherplate and store in
a safe place.Yourmower is now ready for
dischargingor installationof optional
grasscatcher accessory.
NOTE: It is not necessaryto change
blades. The mulcherblades are designed for dischargingand bagging also.
CHECKTIRE
PRESSURE
The tires on your tractor were overinflared at the factory for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS"
section of this manual.
CHECK DECK LEVELNESS
For best cuttingresults,mower housing
shouldbe properlyleveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustmentssectionof this
manual.
POSITION
FOLLOWING
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6
amps).
,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
/ Be sure mower deck is properly
leveled side-to-side/front-to-rear for
best cutting results. (Tires must be
properly inflated for leveling).
,/Check mower and drive belts. Be sure
they are routed propedy around
pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOWTO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
10
Thesesymbols
may appear on your tractoror in literaturesuppliedwith the product.
Learn and understandtheir meaning.
REVERSE
FORWARD
FAST
SLOW
BA'FrERY
CAUTION OR
WARNING
ENGINE ON
ENGINE OFF
OIL PRESSURE
LIGHTS ON
OVER TEMP
LIGHT
FUEL
CHOKE
MOWER HEIGHT
PARKING BRAKE
LOCKED
UNLOCKEC
A
R N H
ATTACHMENT
CLUTCH ENGAGED
REVERSE
NEUTRAL
HIGH
ATTACHMENT
CLUTCH DISENGAGED
MOWER LIFT
L
LOW
KEEP AREA CLEAR
IGNITION
lr
FARKING BRAKE
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS AND FEET AWAY
11
KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractorto familiarizeyourselfwiththe locationsof
variouscontrolsand adjustments. Save this manualfor future reference.
Light Switch
Attachment
Clutch
Ignition Switch
Lift
Ammeter
Plunger
Throttle/Choke
Attachment
Control
Lift Lever
_
C{utch/Brake
Pedal
Height
Adjustment
Indicator
Parking Brake Lever
Gearshift Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to
release attachment lift lever when
changing its position.
LIGHT SWITCH -Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks
clutch/brake pedal into the brake
position.
THROTTLE/CHOKE
CONTROL - Used
for starting and controlling engine speed.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
A'rrACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT UFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCWBRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
12
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severs eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in =ENGAGED" position and release
pressure from clutch/brake pedal,
Pedal should remain in "BRAKE"
position. Make sure parking brake will
hold tractor secure.
AttachmentClutch Lever
"Engaged"Position
Throttle/
_
_
Ignition Key
Choke Control_'k\\ /_/'_,\
_CAUTION:
Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
TO USE THRO'n'LE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging
and mower performance.
TO MOVE FORWARD AND BACKWARD
"_:_,_Disengaged"
"_Enyage"
_'_
f_-
D sengeged'
Position
STOPPING
The direction and speed of movement is
contro!led by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are
measured from the ground to the blade tip
with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
Gearshift
_
........
MOWER BLADES • To stop mower blades,move attachment clutch lever to =DISENGAGED"
position.
GROUND DRIVE • To stop ground drive, depress clutch/
brake pedal into full =BRAKE" position.
• Move gearshift lever to neutral (N)
position.
ENGINE• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
• Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
13
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropdate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side installing.
gauge wheel in same adjustment
hole.
Gauge
o...\ _
Wheel
__-___..
Mountin_/f_-_
_
_.
_
o
_B-_6_I_L_.
Locknut
_=_houlder
Gauge Wheel
_\\ _K
/
_CAUTION:
Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachment
Clutch Lever
Attachemnt
Position
Position
/
'
Position
Position
Deflector
Shield
TO OPERATE ON HILLS
_CAUTION:
Do not drive up or down
hills with slopes greeter than 15 ° and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutclVorake pedal quickly to
brake position and engage parking
brake,
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment
clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES disengage attachment clutch control,
14
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the
ground and cause you to lose control of
your tractor.
BEFORE STARTINGTHE
ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
"FULL" mark on dipstick is reached.
Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Maintenance section of this manual).
• To change engine oil, see the Maintenance section in this manual.
\_ _,_'_
,_
_Oil
_-"'_:_ __'Jl/._"
Fill Cap/
Dipstick
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
A(_ WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
/1= CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When startingthe engine for_ firsttime or if
the engine has run out of fuel, itwill take extra
crankingtime to move fuel from the tank to the
engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to =DISENGAGED" position.
4. Move throttle control to choke position.
NOTE: Before starting,read the warm and
cold startingprocedures below.
5. Insert key into ignition and tum key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not starf after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not starl, move
the throttle control back to the choke
position and retry.
WARM WEATHER STARTING (500 F and
above)
6. When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
15
COLD WEATHER STARTING ( 50° F and
below)
6. When engine starts, allow engine to
run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to
fast position. This may require an
engine warm-up period from several
seconds to several minutes, depending on the temperature.
• The attachments can also be used
dudng the engine warm-up period.
NOTE= If at a high altitude(above 3000 feet)
or in cold temperatures(below 32 F) the
carburetorfuel mixture may need to be
adjustedfor best engine performance. See
"TO ADJUST CARBURETOR" in the Service
and Adjustmentssection of this manual.
MOWlNGTIPS
• Mower should be propedy leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Ddve so that clippings are discharged
onto the area that has been cut. Have
the cut area to the dght of the tractor.
This will result in a more even distribution of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried
clippings. Make first cut relatively high;
the second to.the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and propel'discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
MULCHING
MOWINGTIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
• The special mulching blade will recur
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest
engine (blade) speed as this will
provide the best recutting action of the
blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
eady afternoon. At this time the grass
has dded and the newly cut area will
not be exposed to the direct sun.
• For best results, adjust the mower
cutting height so that the mower cuts
off only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow s_owly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicular to the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. Thiswill help prevent matting
and graining of the lawn.
Max 1/3"
16
AS YOU COMPLETE
REGULAR SERVICE
CheCk Brake Operation
_
Check Tire Pressure
I_
Check Operator
Presence and
Check for Loose Fasteners
Interlock
Systems Mower 8redes
Sharpen/ReplaCe
_i
_
I_;'
(1_
_4
0TI Lubrication
Chart
CheCk Battery
Level
_
1_6
I_
R
Clean Batlery and Terminals
I_
tl_
CheCk Transa.xle COOling
_1_
Adjusl Blade Bell(a) Tension
tills
Adjust Engine
CheCk
Motion Drive
Oil Level
Belt(s) Tension
I_
I_
_s
Change Engine OH
(l_t2,3
BE
Clean Air Filler
CleSn Air Screen
t_lz
(I_2
G
Inspsct Muffler/Spark A[Tester
Replace Oil Filter (_f equipped)
N
Clean Engine Cooling Fir,s
1_2
Beq_ce Spark Plug
_
Replace Nr Filter Paper Cartridge
11_2
_1_
i _2
I_
Replace Fuel Flge(
I 2.
3.
4.
Ctumge morl of_n wh_'_ opet&fir_ u_r
_r,4c= morn o/ten _
Qoeratlng I._ _dy
II _lulppad w,th o¢filer, d_ane= oil _ve=7
R_p/_ce b_d_= more often W_
mowing
GENERAL
i# #
a h_lw k_ o_In Ngh =a't_t
ot du=ly oor,dlt_nl=
f_0he.Jr=
I_ =4._dy =oil.
_
RECOMMENDATIONS
LUBRICATION CHART
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE
1.
2.
3.
4.
5 - II e,_R_Kf wlth =d_lobdd_ _,
6. Not r_4
if equlppod wlh r_adt_,mmc=-hN b=_ry
7 * Tl_m
Iront ixle pivol b_t _e _ f_ -Ibe. rm_xir,.,um
DO rot o_fflghten
EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
- L_Spindle
Zerk
Zerk
_Front Wheel
Beedng
Zerk
Bearing Zerk
_Engine _
I
I
I
_SAE 30 or 10w30 MOTOR OIL
_,_)GENERAL
PURPOSE GREASE
_>REFERTO Maintenance "ENGINE" SECTIOI_
IMPORTANT: Do not oil or grease the pivot
_/oints which have special nylon bearings.
scous lubricants will attract dust and did
that will shorten the life of the self-lubricating bearings. If you feel they must be
lubricated, use only a dry, powdered
graphite type lubricant sparingly.
17
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT:
Blade bolt is grade 8 heat
treated.
TrailingEdge Up
Mandrel Assembly
Blade Center
Hole
Lock Washe
_-'-" Hex Bolt
*A Grade 8 heat treatedboltcan be identified
by six lineson the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer secudng blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
ade
5/8" Boltor Pin---'_[,.'_,_,-_._._
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. However, periodic charging of the battery with
18 an automotive charger will extend its life.
•
Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open,
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or
covers. Adding or checking level of
electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or
petroleum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE
COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling,
ENGINE
LUBRICATION
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove cap from end of drain valve
and install the drain tube onto the
fitting.
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4, To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace
the cap onto to the end of the drain
valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.
8. Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the
tube. Do not thread the cap onto the
tube when taking reading.
Keep oil
at "FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
Oil DrainValve
Closed
Only use high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
t_SAE
TO CHANGE ENGINE OIL
VISCOSITY GRAOES
and __1_Locked |
/
_.
'_
_ DrainTube
| /
Cap _
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
Change the oil after every 50 hours of
operation or at least once a year if the
CLEAN AIR INTAKE/COOLING AREAS
tractor is not used for 50 hours in one
To insure proper cooling, make sure the
year.
grass screen, cooling fins, and other
Check the crankcase oil level before
external surfaces of the engine are kept
starting the engine and after each eight
clean at all times.
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
19
Every 100 hours of operation (more often
_nder extremely dusty, dirty conditions),
_emove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary,
k,lake sure the cooling shrouds are
reinstalled.
NOTE= Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due
Io overheating.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season, Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Remove knob and cover.
2. Remove wing nut and air cleaner from
base.
TO
3.
4.
5.
SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth. Allow
it to dry.
6. Saturate it in engine oil Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE
• Replace a dirty, bent, or damaged
cartridge,
NOTE= Do not wash the paper cartridge
or use pressurized air, as this will
damage the cartddge.
7. Reinstall the pre-cleaner (cleaned
and oiled) over the paper cartridge.
8. Reassemble air cleaner, wing nut,
cover and tighten knob securely.
F__ver
Knob
Air CleWing
Cover
(
Foarn--_";
PreCleaner _.
....
•
Nut
__. ____Rubber
'SL_"_
) Grommet
<_'
_
Air
_ ___
2"----"'7_
Screen
_,,
Air Cleaner
Paper Cartridge
\Air C,eaner
Base
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create e fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning
each mowing season or after avery 10
hours of operation, whichever occurs fi
Spark ptug type and gap setting are
shown in "PRODUCT SPECIFICATtON
section of this manual,
ENGINE OIL FILTER
Replace the engine oil fitter every sea.
or every other oil change if the tractor i
used more than 100 hours in one year
1. Drain oil from engine crankcase (S
"TO CHANGE ENGINE OIU' in this
section of this manual, through ster
remove drain plug).
2. Remove oil filter and wipe off filter
adapter.
3. Apply a thin coating of new engine
to the rubber gasket on replacemen
oil filter.
4. Install replacement oil filter on filter
adapter. Turn oil filter clockwise un
rubber gasket contacts the filter
adapter, then tighten filter an additional 1/2 turn.
5, Fill crankcase with new oil (See "l't
CHANGE ENGINE OIL" in this sect
of this manual). For approximate
capacity see "PRODUCT SPECIFI(
TIONS" section of this manual.
6. Start the engine and check for oil
leaks, Correct any leaks before
placing engine into full operation.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbul
tot, replacement is required.
1. With engine cool, remove filter and
p ug fuel line sections.
2. Place new fuel filter in position n ft.
line with arrow pointing towards
carburetor.
3. Be sure there are no fuel line leaks
and clamps are properly positionec
4.
Immediately wipe up any spilled
gasoline.
2O
Clam___
all _]asoline,
oil, etc.
i free
eepoffinished
surfaces
and wheels
Protect painted surfaces with automotive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened engine life.
Clamp
Fuel Filter/_
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key "OFF" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in "DISENGAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spdng, and lift
clutch spdng off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from
rear deck brackets by removing
retainer springs.
8. Disconnect front links from deck by
removing retainer spdngs.
Small Retainer Spring
Clutch S
9. Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in
frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its
highest position.
2. Slide mower under tractor with
discharge guard to right side of tractor.
3. Lower lift lever to its lowest position.
4. Install mower in reverse order of
removal instructions.
-;' _'_"-°o
'_"_"'_ Square Hole
Suspension Arms , o
EnginePulley
Anti-Sway
Collar
Springs
(Both Sides)
Housing Guide
Larg,
Spring
21
TOLEVEL
MOWER
HOUSING
Adjustthe mower while tractor is parked
on level ground or driveway. Make sure
tires are praperly inflated (See "PRODUCT SPECIFICATIONS" section of this
manual), if tires are over or
underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground, Distance "A" on
both sides of mower should be the
same or within 1/4" of each other.
• If adjustment is necessary, make
adjustment on one aide of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
Bottom Edge of
Mower to Ground
Measure distance "D" directly in front an
behind the mandrel at bottom edge of
mower housing as shown.
• Before making any necessa_ adjustments, check that both front links are
equal in length. Both links should be
approximately
10-3/8".
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower loosen nut "E
on both front links an equal number c
turns.
• When distance "D" is 1/8" to 1/2" Iow_
at front than rear, tighten nuts "F"
against trunnion on both front links.
• To raise front of mower, loosen nut "F
from trunnion on both front links.
Tighten nut "E" on both front links an
equal number of turns.
• When distance "D" is 1/8" to 1/2" low(
at front than rear, tighten nut "F" agait
trunnion on both front links.
• Recheck side-to-side adjustment.
BottomEdge of
Mower to Ground
BOTH
Suspension
,
FRONT LINKS MUST
IN LENGTH
Lift Link
Nut
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-toside.If the following front-to-back adjustment is necessary, be sure to adjust both
front links equally so mower will stay
ievel side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
,ts highest position.
Front
Links
22
Trunnion
BE EQUA
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL 1. Remove mower from tractor (See _'1"O
REMOVE MOWER" in this section of
this manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION 4. Install new belt in reverse order of
removal.
5. Make sure belt is in all pulley grooves
and inside all belt guides.
6. Install mower in reverse order of
removal instructions.
Mandrel
Mandrel
Pulley
TO ADJUST
With Parking
Brake "Engaged"
Nut "A"
Nut
ting
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.
1. Remove mower (See "TO REMOVE
MOWER" in this section of this
manual.)
2. Remove belt from stationary idler and
clutching idler.
3. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
4. Pull belt toward front of tractor and
remove downwards from around
engine pulley.
5. Install new belt by reversing above
procedure.
BRAKE
Engine
Pulley
Your tractor is equipped with an adjustable brake system which is mounted on
the right side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be adjusted.
1. Depress clutch/brake pedal and
engage parking brake.
2. Measure distance between brake
operating arm and nut =A" on brake
rod.
3. If distance is other than 1-1/2", loosen
jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut
against nut "A".
4. Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest
gear, further maintenance is necessary. Contact a Sears or other
qualified service center.
Clutching-------'Idler
--
StationaryIdler
Transaxle_
_
Pulley I
23
-_
TRANSAXLE GEAR SHIFT LEVER
NEUTRAL ADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock
gate) position• The adjustment is preset at
the factory; however, if adjustment is
needed, proceed as follows:
1. Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels
move freely, the transaxle is in neutral.
2. Loosen adjustment bolt in front of the
right rear wheel.
3. Position the gear shift lever in the
neutral (N) position.
4. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
Gearshift Lever
Neutral Lock Gate
AdjustmentBolt
TO ADJUST STEERING
ALIGNMENT
WHEEL
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble per
instructions in the Assembly section of
this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. If damage
has occurred to affect the front wheel
toe-in or camber, contact a Sears or
other qualified service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining r_ng and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle.
Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prew
flat tires due to slow leaks, tire sealant
may be purchased from your local part
dealer. Tire sealant also prevents tire d
rot and corrosion.
Washers
Axle
Cover
I
Square Key
(Rear Wheel Only)
TO START ENGINE WITH A WEAK
BATTERY
AUTION: Lead-acid batteriesgene._
ive gases. _eep sparks, flame anu
smoking materials away from batteries.
Always wear eye protectionwhen around
batteries.
Ifyour battery is toov_ak to startthe engin_
should be recharged. (See "BATI'ERY" in tl
MAINTENANCE section of this manual).
ff "jumper cables" are used for emergency
starting,follow this procedure:
IMPORTANT: Yourtractoris squippedwith
12 volt negative groundedsystem. The othc
vehical must also be a 12 volt negative
groundedsystem. Do not use your tractor
batteryto startother vehicles.
TO A'I-I'ACHJUMPER CABLES 1. Connect each end of the RED cable I
the POSITIVE (+) terminal of each
battery, taking care not to short
against chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully
charged battery.
3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER 1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
24
Positive Terminal
Negative Terminal
Positive (Red) Cable
Positive Terminal
Negative (Black)
Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS "
Negative Terminal
REPLACING BATTERY
,tt
4_CAUTION:
Do not short battery
terminals by allowing a wrencn or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
1. Lift seat pan to raised position and
open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
3. install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
5. Connect BLACK grounding cable to
negative (-) terminal with remaining
hex bolt and keps nut. Tighten
securely,
6. Close battery box door.
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or
prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL
ASSEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood
at sides, tilt toward engine and lift off
of tractor.
4. To replace, reverse above procedure.
_\
\\
_
\\
c
_.
Baffe_
Door
25
j
Hood
"%
". -_',,
. /'
HeadlightWire
Connector
ENGINE
Maintenance, rep_r, or replacement of the
emission control devices end systems, which
are being done at the customers expense,
may be performed by any non-road engine
repair establishment or individual. Warranty
repairs must be performed by an authonzed
_.engine manutacture,%service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The lhrottts
control
has been preset at the
factory and adjustment should not be
necessary. Check adjustment as described
below before icosening c_o_e. If ed_stment is
necessary, proceed as follows:
1. With engine not running,move throttle
controllever from stow to choke position.
Slowlymove leverfrom choke to fast
position.
2. Check to see if hole in thrett_elever end
hole in speed control bracket are aligned.
3. If holes are not aligned, loosen cable
ctomp screw and align the betas by
insertinga pencil or a 1/4" drillbit through
both holes.
4. Puttthrottlecable up to remove stack and
tightencable clamp screw. Remove
alignment per_;Jlor drillbit.
TO ADJUST CARBURETOR
The cad_retor has been preset at the factory
and adjustmentshouldnot be necessary.
However, minor adjustmentmay be required
to compensate for differencesin fuel,
temperature, altitudeor load. If the carburetor
does need adjustment, proceed as follows:
In general, tuming the adjusting needles in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mixture,
Turning the adjusting needles out (counterclockwise) Increases the supply of fuel to the
engine giving a richer fueVair mixture.
IMPORTANT: Damage to the needles end
seats in carburetor may result iffumed in too
tight.
NOTE: The carburetor on this engine is low
emission. It is equipped with an idle fuel
adjusting needle with a limiter cap, which
allows some adjustment within the limits
allowed by the cap. Do not attempt to remove
the limiter cap. The limiter cap cannot be
removed without breaking the adjusting
needle.
1. Be sure you have a oleen air fiiterand the
throttlecontrol cable is adjusted properly
(see above).
2. Start engine and allow to warm for five
minutes. Make adjustments with engir
running and shift/molion control lever i
neutral (N) position.
3. Idle s_sd setting- With throttlecontro
lever in stow position,engine shouldi
at 1750 RPM. If engine idlestoo stow€
fast, turn idle speed adjustingscrew in
out untilcorrect idle Is attained.
4. Idle fuel needle settina - With throttle
control lever in slow position,turn idle t
adjustment needle in (clockwise) until
engine begins to die end then turnout
(countemlcokwiso) until engine runs
rough.Turn needle to a pointmidway
between those two positions.
5. Recheck idle speed. Readjust if neses
sery.
ACCELERATION TEST 6. Move throttlecontrol lever from stowto
fast position.If engine hesitatesor dies
turn idle fuel adjustingneedle out
(ooenterotoc_)
1/8 turn. Repeat tee
and continue to adjust, if necessary, ur
engine accelerates smoothly.
High speed stop is factory adjusted, Dc
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set fo
proper engine speed. Overepeeding th
engine above the factory high speed
setting can be dangerous. If you think tl
engine-governed
high speed needs
adjusting, contact a Sears or other
quaitfied service center, which has prof.
equipment and experience to make ant
necessa_ adjustments.
Clamp
Screw
SPaecekdetC°
r°___l
nt
cab,a
ver
26
Idle Speed
Adjusting_
_
!
Screw
I_
Idle Fuel
Adjusting _
!_e_"--'=_,3_
I_='_
Needle
I[[H______
_
i,_i
I
/
_llI,J I
_
immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.
CAUTION: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
1. Clean entire tractor (See =CLEANING"
in the Maintenance section of this
manual).
2. inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section
of this manual).
3. Lubricate as shown in the Maintenance section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BA'rrERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of
this manual).
• After cleaning, leave cables disconnected and place cables where they
cannot come in contact with battery
terminals.
• if battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposites from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank dudng storage. Also,
expedance indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids dudng storage. Acidic gas can
damage the fuel system of and engine
while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINEOIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Tum ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and will cause your
tractor to rust.
IMPORTANT:
Never cover tractor while
engine and exhaust areas are still warm.
27
TROUBLESHOOTING
CHART
PROBLEM
Will not start
CAUSE
1, Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.
4.
5.
6.
7
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Waterin fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10.Engine valves out of
adjustment.
Hard to start
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4.
5.
6.
7.
8.
Enginewill not
turn over
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace
battery.
Dirty fuel filter.
4. Replace fuel filter.
5. Drain fuel tank and refill
Stale or dirty fuel.
with fresh gasoline.
Loose or damaged wiring.
6. Check all wiring.
Carburetor out of adjustment. 7. See "To Adjust Carburetor"
in Service Adjustments
section.
Engine valvesout of
8. Contact a Sears or other
adjustment.
qualified service center.
1. Clutch/brake pedal not
depressed.
2. Attachment clutch is
engaged.
3. Weak or dead battery.
9. Faultyoperatorpresence
switch(es).
1. Depress clutch/brake
pedal.
2. Disengage attachment
clutch.
3. Recharge or replace
battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition
switch.
8. Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center.
1.
2.
3.
4.
1.
2.
3.
4.
4.
5.
6.
7.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
8. Faulty solenoid or starter.
Engine clicks but
will not start
CORRECTION
t. Fill fuel tank.
2. See "1"O START ENGINE"
in Operation section.
3. Wait several minutes
before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
8. Check all widng.
9. See "To Adjust Carburetor"
in Service Adjustments
section.
10.Contact a Sears or other
qualified service center.
Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.
28
Recharge or replace battery
Clean battery terminals.
Check all wiring.
Check/replace solenoid or
starter.
TROUBLESHOOTING
CHART
TROUBLESHOOTING
CHART
PROBLEM
CAUSE
Loss of power
1. Cuttingtoo much grass/too
2.
CORRECTION
fast.
Throttle in "CHOKE"
position,
Build-up of grass, leaves
and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
1. Set in "Higher Cut" position/
reduce speed.
2. Adjust throttle control.
3. Clean underside of mower
housing.
4.
4. Clean/replace air filter.
5.
5. Check oil level/change oil.
6.
6. Clean and regap or change
spark plug.
7. Dirty fuel filter.
7, Replace fuel filter.
8, Drain fuel tank and refill with
8. Stale or dirty fuel.
fresh gasoline.
9. Water in fuel.
9. Drain fuel tank and carbure
tor, refill tank with fresh
gasoline and replace fuel
filter.
t 0. Spark plug wire loose.
t0.Connect and tighten spark
plug wire.
11.Dirty engine air screen/fins. 11 .Clean engine air screen/fins.
12.Clean/replace muffler.
12.Dirty/clogged muffler.
13.Loose or damaged wiring. 13.Check all wiring.
14.Carburetorout of
14. See "To Adjust Carburetor"
adjustment.
in Service Adjustments
section.
t5.Contect a Sears or other
15. Enginevalves out of
adjustment.
qualified service center.
3.
Excessive
vibration
1, Worn, bent or loose blade,
2. Bent blade mandrel.
3. Loose/damaged part(s).
Engine continues
to run
when operator
leaves seat with
with attachment
clutch engaged
1. Faulty operator-safety
presence control system.
Poorcut-uneven
1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves,
and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
29
1. Replace blade.
Tighten blade bolt.
2. Replace blade mandrel.
3. Tightenloose part(s).
Replace damaged parts.
1. Check wiring, switches and
connections. If not
contact a Sears or other
qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
! 3. Clean underside of mower
housing.
4. Replace blade mandrel.
,5. Clean around mandrels to
open vent holes.
TROUBLESHOOTING
CHART
PROBLEM
Mower bladea will
not rotate
Poor grass
discharge
CAUSE
CORRECTION
1. Obstruction in clutch
mechanism,
2, Worn/damaged mower
drive belt.
3, Frozen idler pulley.
4. Frozen blade mandrel.
1, Engine speed too slow.
2. Travelspeed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air
pressure.
6. Worn. bent or loose blade.
7. Buildup of grass, leaves
and trash under mower.
8. Mower drive belt worn.
9. Blades improperlyinstalled.
10. Improper blades used.
11 .Clogged mower deck vent
holes from buildup of grass.
leaves, and trash around
mandrels.
Headlight(s) not
working
(If so equipped)
1.
2.
3.
4.
Switch is"OFP.
Bulb(s) burned out.
Faulty light switch.
Loose or damaged widng.
5, Blown fuse.
Battery will not
charge
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.
Engine "backfires'
when turning
engine "OFF"
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Replace blade mandrel.
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edg*
down.
10. Replace with blades listed
in this manual.
11.Clean around mandrels to
open vent holes.
1.
2.
3.
4.
Turnswitch"ON".
Replace bulb(s).
Check/replace light switch.
Check wiringand connections.
5. Replace fuse.
1. Replace battery.
2. Check]clean all connections.
3. Replace regulator.
4. Replace alternator.
1. Engine throttle control not
set at "SLOW" position
for 30 seconds before
stopping engine.
3O
1. Move throttle control to
"SLOW" position and allow
to idle for 30 seconds befor(
stopping engine.
TRACTOR - - MODEL NUMBER 917.271053
SCHEMATIC
mE0
;llllJJ;
BATTERY
m
@
RED
FUSE
AMMETER
(OPTIONAL)
SOLENOID
w._Te
I
i
i
CLM+C.
_SRA.E
(PEDAL UP)
L___,
i
P
STARTER
v
",
i ........
, _
,,_,
I
p
I
FUEL
]
,
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO E_IPPED)
SEAT SWITCH
(NOT OCCUPIED)
OPERATOR
PRESENCE RELAY #1
'85
Ja7 i
86_
3o:
,G_,g,
ON
P
YetLow
eT'WI_ CYL, ENGINES)
VB.LOWALTERNATOR
_V_TS_
e:_
Rm
B_WN
_K
OPERATOR
_.ue
I
__PRESENCE
IGNITION
posITION
OFF
RUN/LIGHT
RUN
START
i
RELAY #3
SWITCH
CIRCUIT
_MAKE,,
M+G+Af
NONE
B+AI
B +B+A1
S ÷ A1
NON-REMOVABLE
CONNECTIONS
A2+L
NONE
NONE
RELAY
HF..ADLIGHTB
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVEO FOR
SERVICING OF UNIT, THEY SHOULO BE REPLACED TO
PROPERLY SECURE YOUR WIRING,
31
TRACTOR - - MODEL NUMBER 917.271053
ELECTRICAL
/
/
TRACTOR - - MODEL NUMBER 917.271053
ELECTRICAL
KEY
NO.
1
2
8
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
52
81
PART
NO.
163465
74760412
156417
161343
166182
4152J
4799J
146147
175158
73510400
4207J
160784
175566
140403
170_19
71110408
131563
175141
122822X
141940
109748X
DESCRIPTION
Battery
Bolt Hex Hd 1/4-2Ounc x 3/4
Case Baltery
Switch, IntedOck
Hamess Asm Ught W/4152j
Bulb Light #1156
Cable Battery 6 Ga 11 • red
Cable Battery 6 Ga w/16 wirered
Fuse 20AMP
Nut Keps Hex 1/4-20 Unc
Cable GrOUnd 6 Ga 12" black
Switch Plunger Normal Op O_ive
Switch Ign
Key Ign
Hamess Ign
Bolt BIk. Rn Hex 1/4,20 Unc x 1/2
Cover TerminaJ Red
Solenoid
Ammeter Rectangular
Protection Wire Loop
Relay Asm
NOTE: All component dimensionsgivenIn U.S. inches
1 InCh= 25.4 mm
33
TRACTOR
- - MODELNUMBER917.271053
CHASSIS
ANDENCLOSURES
5S
57
2M
11_/
k_ f._
_
34
TRACTOR
- - MODEL
NUMBER 917.271053
CHASSIS AND ENCLOSURES
KEY PART
NO. NO.
1
2
3
5
9
10
11
12
13
17
18
25
26
28
29
30
31
37
38
51
52
53
54
55
57
58
60
64
74
114
115
142
143
144
145
211
206
207
208
212
--
169830
169061
1706_612
155272
168337X013
STD5S3710
155927
145660
172107X010
144983X558
126938X
19131312
STD541437
156725X558
155217X599
164918X558
139976
1749(_08
169834
73800400
19091416
145201
161464
1452(_
STD522507
150127
72140606
154798
S_1437
158112
17060620
165867
154966
154207
156524
145212
170165
17670508
17670608
165919
5479J
DESCRIPTION
Chassis
Drav/oar
Screw 3/8-16 x 3/4
Bumper Hood/[3ash
Dastl
Bolt, Carriage 3/8-16 x 3/4
Panel, Dash, L.H.
CIIpllnnermanGiiIleP/L
Panel, Dash, R.H.
H_d Assembly
Bumper Hood
Washer 13/32 x 13/16 x 12 Gauge
Nut
Gillie/L.ens Asm
Lens, Grille
Feod/Ftrest
Bracket, Fender Support
Screw Thdrol 5/16-18 x 1/2
Pivot Bracket ASsemb4y, Rear
Nut LOCk w/Insert 1/4-20 UNC
Washer 9F32 x 7/8 x 16 Ga.
Bracket Grille Plckoff LH
Screw Hex Wshd 8-18 x 7/8
Bracket Grille Pickoff RH
Bolt, Fin Hex 1/4.20 UNC x ,75
Duct Air En_ne
Boq Rdhd Sqnk 3/8-16 UNC x 3/4
Dash Lower STLT
NutCrown]ock 3/8016UNC
Keeper Belt Rear Lh Stl P930
Screw 3/8-16 x 1-1/4
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
Rod Pivot Chassis/Hood
Nut Hex Flange Lock
Bolt Shoulder 5/16-18TF
Screw Thdrol 5/16-18 x 1/2 Tytt
Screw Thdrol 3/8-16 x 1/2
Insert Lens Reflective
Plug, Button
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
TRACTOR - - MODEL NUMBER 917.271053
GROUND DRIVE
36
TRACTOR
- -MODELNUMBER
917.271053
GROUND
DRIVE
KEY
NO.
PART
NO.
1
........
2
3
4
5
6
10
11
13
14
16
"146682
12_o66X
12000_28
121520)(
17065512
165866
STD561210
105701X
74550412
10040400
STC541431
18
STD523718
19
21
22
24
25
26
27
28
29
30
32
34
35
36
37
38
39
40
41
42
47
48
49
50
51
52
53
55
56
57
59
61
62
63
64
STB541437
106933X
130804
STD541237
106888X
ST[_3510G7
STD561210
145204
71673
169592
ST[Y._23107
155071
120183)(
STD551062
STD571810
131494
STD533727
4470J
165838
19131312
127783
154407
123205X
STD523715
STD541437
STD541431
105710X
105709X
STD523712
130801
166591
17060612
8653R
140186
71170764
DBSCRIP_ON
Transaxle (See Breakdown)
Peedess 206-545C
Spring, Return, Brake
Pulley, Transaxle
Ring, Retainer
Strap, Torque
Screw 5/16-18 x 3/4
Rod Shifter Fender STLT
Pin, Coffer
Washer, Shift Plate
Bolt 1/4-28 UNF W/Patch Gr, 8
Washer Lock Hvy Helical
Nut Lock Hx W/Ins
5/16-18 x Gr.5
Bolt Fin Hex
3/8-16UNC x I Gr, 5
Nut
Knob
Red, Brake
Nut
Spring, Brake Rod
Washer
Pin
Red, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
Bolt
Shaft Assembly, Foot Pedal
Beadng, Nylon
Washer
RoilPin
Putley, Idler, Flat
Bolt
Spacer, Split .395 x .59
Keeper, Bell, Idter
Washer 13/32 x 13/16 x 12Ga.
Pulley, idler, V-Groove, Ptastic
Bellcrank Clutch Grad Dry Stl
Retainer, Belt
Bolt
NutCrownLock3/6-16UNC
NutCrownLock5/16-18UNC
Link, Clutch
Spring, Clutch Return
Bolt Fin Hex 3/8-16x 1-1/4
V-Belt, Ground Drive
Keeper. Bed, Center Span
Screw 3/8-16 x 3/4
Cover, pedal
Pulley, Engine
Bolt. Hex 7/16-20 x 4 Grade 5
KEY
NO.
PART
NO.
65
66
BTD651143
154778
70
72
74
75
76
77
78
79
80
81
134683
19132012
137057
121749X
STD581075
123583X
121748X
STD580025
145090
165592
82
83
84
85
89
gO
96
112
113
116
120
145
150
161
156
158
159
161
165711
19171216
166231
150360
156591X428
124346X
STD624003
1_91210
127285X
72110610
73900600
744.90540
165850
19133210
1660_2
165589
165494
72140406
162
163
73680400
74780416
164
165
166
168
169
170
197
196
2(;2
19091010
165623
166880
165492
165580
173898
169613
169593
72110612
204
17060516
DESCRIPTION
Washer
Keeper, Belt, Engine, Fool
Prcof
Guide, Mower Ddve Belt, R.H.
Washer 13/32 x 1-1/4 x 12 Ga.
Spacer. Axle
Washer 25/32 x 1-1/4 x 16 Ga.
20xI 5/1656
Washer 25/32 x 1-5/8 x 16Ga
Key Woodruff
Arm, Shift
Shaft Asm Cross Tapered
65020
Spring, Torsion
Washer 17/32 x 3/4 x 16 Ga.
Link Transaxle
Nut, Nylock
Console. Shift. STLT
Nut, Self-Thding, Wsh Hd 1/4
Retainer Spdng 1"
Washer 9/32 x 3/4 x 10 Ga.
Strap Torque 96 Degrees
Bolt Rdhd Sqneck 3/8-16 x 1.25
Nut Lock Fig. 3/8-16 Unc
Bolt, Hex Flghd 5/16-18 Gr. 5
Bushing Be.crank Grd. Ddve
Washer 13/32 x 2 x 10 Ga.
Washer Srrtad 5/161D x 1.125
Bracket Shift Mount
Hub Tapered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4
Gr.5
Nut Crownlock 1/4-20 Unc
Bolt Hex Fin
1/4-20Unc x 1 Gr 6
Wacher 5/8 x ,281 x 1OGa
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt Sedulder 5/16-18 x .561
Plate Fastening Lt
Keeper Belt Traesaxle
Nyliner Snap-In
Washer Nyllner
Bolt Carr. SH
3/8-16 x 1-I/2 Gr. 5
Screw 5/16-18 x I SMGML
NOTE: All component dimensions g_ven in U. S.
inches 1 inch = 26.4 mm
37
TRACTOR - - MODEL NUMBER 917.271053
STEERING ASSEMBLY
_.63
j17
2S
26
38
TRACTOR - - MODEL NUMBER 917.271053
STEERING ASSEMBLY
KEY PART
NO. NO.
1
2
3
4
5
6
7
8
9
10
11
13
15
17
18
19
22
23
25
26
27
28
29
30
32
36
37
38
39
40
41
42
43
44
46
47
51
54
62
63
65
66
67
68
79
80
82
85
139768
154427
169840
169839
6266H
121748X
19272016
12000(_9
3356R
169832
STD551137
136518
145212
156546
57079
160395
165857
165851
154406
126847X
136874
19131416
17060613
STD561210
130465
155099
152927
139769
19133812
STDr'_41537
I00711L
145054X428
121749X
153720
121232X
6855M
STD541431
74780520
167902
STD523710
160367
154404
73140618
169827
19132012
74950612
169835
133835
DESCRIPTION
Steedng Wheel
Axle Assembly STMP Drodped STL
Spindle Assembly, L.H.
Spindle Assembly, R.H.
Beadng, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, KJip
Beadng, StsedngColumn
Dmgllnk
Washer, Lock
Spacer Beadng Axle Front
Nut, Hex Flange LOck
Shaft AssembJy, Steering
Washer, Thrust .515 x .750 x .033
Support, Shaft
Screw, Hex Wsh Hd Tot_
Pittman Shaft Assembly
Bracket, Stsedng
Bushing, Link, Drag
Gear, Sector
Washer 13/32 x 7/3 x 16 Gauge
Screw 3/8-16 x 3/4
Pin Cotter
Rod,Tie
Bushing, Stsering
Screw
Insert, Steedng Wheel
Washer 13/'32 x 2-3/8 x 12 Gauge
Nut LOck Center 3/5-24 Unf
Adeptor, Stsedng Wheat
Scot, Steedng Shaft
Washer 25/32 x 1-1/4 x 16 Gauge
Extension Shaft Stsedng LR.LT
Cap, Spindle
Fitting, Grease
Nut LOck Hex w/Ins. 5/16-18 UNC
Bolt Fin Hex 5/16-18 UNC x 1-1/4
Kit Stsenng Asm Service
Bolt, Fin Hex 3/6.16 UNC x 1 Gr 5
Spacer Brace Axle
Beadng Arm pittman
Bolt RDHD Sqnk 3/8-16 x 2-1/4
Axle, Brace
Washer 13/32 x 1-1/4 x 12 Ga.
Bolt Hex Nylon 3_-16 x 3/4
Bracket Suap. Chassis Front
Fastener Christmas Tree
NOTE: All component dJmenslons given in U.S. inches
1 inch = 25.4 mm
39
TRACTOR - - MODEL NUMBER 917.271053
ENGINE
4
':
/
_'_
91
/'
/
_\33
_97
*
_'_"
33
29
,0
/
OPTIONAL EQUIPMENT
Spark Arrester
KEY
NO,
PART
NO,
1
2
170548
17720410
3
......
4
13
14
16
23
29
31
32
159420
12-041-03
148456
STD551237
169837
137180
10920"2X
158990
33
37
123487X
137040
DESCRIPTION
Control, Throffie
Screw, Hex Head, _Phreaci
Cuffing 1/4-20 x 5/8
Engine, (See Breakdown)
Kohler ModelCV15-41598
Muffler
Gasket
Tube Drain Oil Easy
Washer
Shield Brn/Dbr Guard
Arrestor, Spark
Tank, Fuel
Cap Assembly, Fuel Sears,
Vented
Clamp, Hose
Line, Fuel
KEY
NO.
PART
NO.
DESCRIPTION
38
148315
Drain Oil Easy
40
44
124028X
17670412
45
46
77
80
81
101
105
17000612
19091416
19101216
74760508
73510400
M73030800
17120616
Bushing, Snap, Fuel Line
Screw, Hex Washer Head, Thd.,
Roll. 1/4-20 x 3/4
Screw Hxwsh Thdr 3/8-16 x 3/4
Washer 9/32 x 7/8 x 18 Ga
Washer 8/16 x 3/4 x 16 Ga.
Bolt Hex Hd 5/16-18 Unc x 1/2
Nut Keps Hex 1/4-20 Une
Nut Flange M8-1.25 Non-Lk ZFnc
Screw 3/9-16 x 1
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
4O
TRACTOR
-- MODEL
NUMBER 917.271053
SEAT ASSEMBLY
KEY PART
NO. NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
Seat
Bracket Phi Pivot Seat (blk _
Bolt Fin Hex 5/8-16unc X 1
Washer 13/32 X 3/4 X 10 Ga
Clip Push tn HInga_i
Nut Hex LOCk w/ins 3/8-16 Llnc
Spdng Seat CprsN 2 250 Sl_ Zi
Screw 3/8-16 X 1
Wacher 13/32 X 1 X 14 Ga
Pan Pnt Seat (blk)
Knob Seat Adj Wingnut
Bracke_ Fnt _ountlhg Bwitcf)
140123
140551
71110616
19131610
145006
STD541437
124181X
17000616
19131614
155925
166369
1£_246;€
KEY PART
NO. NO.
13
14
15
16
17
21
22
24
25
121248X
72(_0412
134300
121_50X
12"3976X
171852
S_1431
19171912
127018X
DESCRIPI"/ON
Bushing Snap BIk Ny150 Id
Bolt RdJld Sht Nk 114-20xl -I]2
Spacer Split 28 X 96 Zinc
Spdng Cprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc-2A
Nut Hax Lock w/Ins 5/16-t 8
Washer 17/32 X 1-3,'16 X12Ga,
Bolt Shoulder 5/16-18 X 62
NOTE: All component dJmensions given in U.S. inches
1 inch = 25.4 mm
41
TRACTOR - - MODEL NUMBER 917.271053
DECALS
13
10
2O
8
\
12
14
KEY PART
NO. NO.
I
2
3
4
5
6
7
8
9
156368
171764
171698
171699
138047
133644
149516
166887
163204
' lO _._
I
DESCRIPTION
KEY PART
NO. NO.
DESCRIPTION
Decal, Oper. Instr.
Decal, Replacement
Decal, Hood, R.H.
Decal, Hood, L.H.
Decal, Battery
Decal, Customer Maintenance
Decal, HP Engine
Decal, Deck Mower EZ
Decal, Fender, Craftsman
Decal,Fender Danger
12
13
14
20
21
- --• - -
146046
163261
160396
149516
163207
138311
165800X428
165799X428
177561
177562
Decal, V-Belt Drive Schematic
Decal, Dash Panel
Decal, V-Bait SchemaUc
Decal Battery Dngr/Psn Eng
Decal, Fender Sd. Wht
Dacal_ Lift Handle
Pad Footrest LH STLT
Pad Footn_st RH STLT
Owner's Manual, English
Owner's Manual Spanish
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
--
59192
65139
106222X
59904
106732X427
278H
gO40H
106108X427
122062X
7152J
104757"/.428
144334
CapValue Tire
Stem Value
Tire F Ts 15 X 6 0 - 6 Service
Tube Inner Front #35060
Rim Asm 6"front White Service
Fd6ng Grease
Beedng Flange
Rim Asm 8"rear Whfte Service
Tire R Ts 20 X 10-8 Service
Tut)e Rear 9 5 X 8 Service
Cap Axle BIk 1 50 X 1 00
Sealant, Tire (10 oz. tube)
WHEELS & TIRES
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
42
TRACTOR
- -MODELNUMBER
917.271053
LIFTASSEMBLY
7
5
13
13
32
19
32
KEY PART
NO. NO.
DESCRIPTION
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
31
3_
Washer Asm Inner Spring W/Plunger
Shaft Asm. Lift
Pin Groove
E Ring#5133-62
Washar 21/32 x 1 x 21 Ga.
Beadng Nylong
Gdp Handle Ruted
Button Plunger Read
Link Asm Lift L H.
Link Asm Lift R.H.
Retainer Spdng
Link Front
Nut Jam Hex 1/2-t3 Un¢
Trunnion BIk Z_nc
Nut Lock w/Wsh 1/2ol 3 Unc
Arm Suspension Mower
Retainer Spdng
Beadng, Pvt. Lift.
Nut Crownlock 3/8-24
159460
159471
1(]5767X
12_300(]02
19211621
120183X
125631X
1223_5X
139865
139866
S'rD624008
173288
73350800
130171
73800800
1398_8
163552
169865
73540600
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
MOWER
DECK
TRACTOR
- -MODELNUMBER
917.271053
27
44
TRACTOR - - MODEL NUMBER 917.271053
MOWER DECK
KEY PART
NO. NO.
1
2
3
165892
$1_533107
138017
4
5
6
8
9
10
11
13
165460
STD62400_
130832
850857
STD651137
140296
134149
137645
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
40
44
45
46
48
49
50
51
52
53
54
55
56
59
67
65
128774
110465X
14C329
72140505
132827
159770
STC541431
134753
131267
165304X
123713X
110452X
130968X429
19111016
131491
157722
129963
153535
137265
STD5337"17
133835
131494
STD551(_7
ST0541437
140088
STD624653
137729
133944
174284
131340
STD541410
139888
131845
133943
155046
165729
141043
149846
144959
DESCRIPTION
Mower Deck Assembly, 42"
Bdlt
Bracket Assembly,Sway Bar,
Front
Bracket Sway Bar 38/42" Deck
RetalnerSpdng
Ann, Suspension, Rear
BoJt, Hex 3/8-24 x 1.25 Gr. 9
Washer, Lock
Washer, Hardened
Blade, Mulching
Shaft Assembly, Mandrel,
Vented (Includes Key
Numher 12)
Houslag, Mandrel, Vented
Seadng, Ball Mandrel
Stripper, Vented Mower Deck
Bolt, Carriage 5/16-18x5/8
Bolt, Shoulder
Baffle, Vortex
NutCrownlockS/16*18UNC
Stiffener Bracket
Bracket, Deflector
Cap, Sleeve
Spdng, Torsion, Deflector
Nut, Push
Shlald, Deflactor
Washer 11/32x5/8x16Ga.
Rod,Hinge
ScrewThdrolWasherHeed
Washer, Spacer
Pulley, Mandrel
Nut, Toplock, FJanged
Bolt
Fastner, Christmas Tree
Pufley, Idler, Rat
Washer 13/32x13/16xt6Ga.
NutCrown]ock3/8-16UNC
Guard, Mandrel, LH.
Retainer
Screw, Thd. Rdlf 1/4-20 x 5/8
Washer.Hardened
Rotler Assembly, Cam Fdllower
Bdlt, Shodlder #10-24 Grade 5
Locknut
Bolt, Shoulder 5/t6-19 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
Guard, TUV idler
Knob Custom Oval
V-Belt
KEY PART
NO. NO.
92
101
102
103
104
105
1(36
111
112
113
114
115
116
117
118
119
121
129
130
STD541437
136420
71081010
19061216
STD651110
160793
2029J
155197
155198
17060514
76516500
7211(3504
4898H
165746
73930600
19121414
143723
19131312
STiTo23710
131
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
STD533710
165890
157109
158634
165888
171977
131335
169022
165898
19091216
169670
16_676
169674
169675
169671
169672
169669
17720410
159
-.
72140614
130794
--
169583
DESCRIPTION
Nut
Mulcher Cover
Screw
Washer #10
Washer, Lock
Latch Assembly, Bagger
Nut, Weld
Bracket Gauge Wheel Lh
BracketGaugeWheelRh
Screw Tapping 5/16-18
Nut Keps 5/16-18 UOC
Bo_t Cerr 5/16-UOC x 1F2
SoltShoulder
Wheel Gauge Std
Nut CentedOck 3/8-16 Unc
Washer 3/8 x 7/8 x 4 Ga.
Bracket Extruded Gauge Wheel
Washer13/32x13/16x12Ga.
Bolt, FinHex3/8-16UNCx1
Gr, 5
Bdlt, RdhdSqnk3/8-t6UNCx1
ArmSpdngBrakaMower
BrackefArmldter42"
Keeder Belt 42" Clutch Cahte
Pulley Idler Flat
Bdlt Cardage Idler
SpdngExtenolon
SpdngReturnldler
Retainer Spdng Yellow 7]nc
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch
Cable Clutsh 42 In
Washer Ftet 3/8" Type B
Spdng Retainer
Spdng Retentten Lever
Spacer
RodClutch
ScrewHexThdCutl/4-20x5/
8
Bdlt Rdhd Sqn 3/8-16 Unc x 3/4
MaodrelAseembly (]ndludes
Key Numbers 8-10,12-19,
31
aod 39)
Mower Deck, Complete
(Staodard Deck, Order
Separately Mulcher Plate and
Gauge Wheel Components, Key
Nos, 101-106 and 111.121)
NOTE: All component dimensions given In U,S.
inches1 inch = 25.4 mm
45
TRACTOR - - MODEL NUMBER 917.271053
PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C
/
13
157
I
46
TRACTOR - - MODEL NUMBER 917.271053
PEERLESS TRANSAXLE -- MODEL NUMBER 206-545C
REF PART
NO. NO.
1
2
3
4
5
6
6A
7
8
8A
9
10
11
12
13
772147
780086A
770128
776395
776409
778364
778369
778330
792180
792047
784352
784378
778334
778309
778368
14
778368
15
17
18
20
21
22
25
25A
26
27
28
29
778370
786188
786102
792077A
792078
792079
792073A
792177
792125
792035
788040
780072
29A
780160
29B
780051
29C
30
780199
780108
31
780001
31A
780195
32
34
35
35A
36
37
38
39
40
788083
780194
780193
780197
790075
790007
799021
786026
792076A
DESCRIPTION
Transaxle Cover
Needle Bearing 5/8"
Transexle Case
Countershaft
Output Shaft
Spur Gear (38 teeth)
Spur Gear (15 teeth)
Spur Gear (11 teeth)
Shift Key
Woodruff Key #9
Shift Collar
Shift Rod & Fork
Bevel Gear (30 teeth)
Input Bevel Pinion (13 teeth)
Bevel Gear (13 teeth)
include. 14)
Bevel P nion (13 teeth)
(include. 13)
Ring Gear (43 teeth)
Drive Pin
Spacer 1.130 X .695
Ball 5/16" dia
Set Screw 3/8 - 16 x 3/8"
Spring .310 OD x .625 L
Screw 1/4 - 20 x 1-1/4
Screw 1/4-20 x 1-3/8"
Retaining Ring (pkg o1 2)
Retaining Ring
Retaining Ring
Thrust Washer
.627 ID x,031w
Thrust Washer
.762 ID x.O31W
Thrust Washer
.762 ID x.031W
Anti-Rotation Washer .632
Cup Washer
1.127 ID x .032W
Flat Washer ,750 ID x .056W
Use AS Needed)
Fat Washer .750 ID x
.062W
Oil Seal 5/8"
Bushing .563
.
Flanged Bushing 5 / 8 IO
Flanged Bushing .751
Brake Disk
Brake Pad Plate
Brake Pad (pkg of 2)
Dowel Pin
Flat Washer .312 ID x .059W
REF PART
NO. NO.
41A
42
42A
43
44
45
46
47
48
49
50
51
52
53
54
56
57
59
59
60
61
65
66
67
69
70
71
71B
76
77
79
82
83
85
87
150
157
180
900
DESCRIPTION
790079
Brake Lever
792073A
Screw 1/4 - 20 x 1-1 /4"
792085AScrew 1/4 - 20 x 2 1/4"
Looknut 5 / 16 - 24
792075
Brake Pad Holder
790025
786066
Spacer .2625 x 1.0
Brake Lever Bracket
786086
774690
Axle (11-15 / 16" Long)
Axle (16- 1 /2" long)
774691
Spur Gear (29 teeth)
778356
778338
Spur Gear (27 teeth)
778354
Spur Gear (23 teeth)
Spur Gear (19 teeth)
778352
Spur Gear (16 teeth)
778350
778346
Spur Gear (15 teeth)
Spur Gear 11 teeth
778355
Spur Gear 113 teethl
778337
Spur Gear (17 teeth)
778353
Spur Gear (21 teeth)
778351
778349
Spur Gear (24 teeth)
Spur Gear (25 teeth)
778345
Flat Washer .563 IO x
780189
.062W
Input Shaft
776422
776396
Shifter & Brake Shaft
792170
Retaining Ring
Spacer .890
786187
Square Cut Ring
788069
"O"
Ring
788092
Flat Washer
780090
1.128 tD x ,058W
788078A
Inverted Retaining Ring
792144
Spring .430 OD x .5000 L
778333
Bevel & Spur Gear
_30& 13 teeth)
778338
pur Gear (27 teeth)
792154
Oil Fill Plug
Oil Seal 9 / 16"
788089A
788093A
Liquid Gasket RTV Sliicone
Oil Sea! 3/4"
788088A
Gear Oil 80W90
730229A
794712
Replacement
MST - 206-545(; Transaxle
NOTE: All component dimensions given In U.S.
inchasl inch = 25.4 mm
47
TRACTOR - - MODEL NUMBER 917.271053
KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41598
AIR INTAKE
J
BLOWER
HOUSING
AND
BAFFLES
I
_..-4
?
14
\
5-
_
--Q
1-_
ENGINE
CONTROLS
I
C,."ANNS.AFT
I
SXHAUSTJ
J
___S
/
6
48
.
TRACTOR - - MODEL NUMBER 917.271053
KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41598
FUEL SYSTEM
I
(_11
'_=-9
7
_--1S
2 /
1
CYLINDER
HEAD,
VALVE
AND
BREATHER
I
25__
49
i
TRACTOR
- - MODEL NUMBER 917.271053
KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41598
IGNITION
I ELECTRICAL
OIL PAN I LUBRICATION
J
I
€_-,--4
1_
CRANKCASE
23 22
STARTING
J
(_--1
SYSTEM
2
3
o
-I
13
5o
_
I
]
TRACTOR - - MODEL NUMBER 917.271053
KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41598
AIR INTAKE/FILTRATION
ENGINE CONTROLS
KEY
NO.
PART
NO.
1
2
3
4
5
25-341-03-S
12-096-24-S
12-083-12-S
12-100-08-S
12-083-10-S
KEY
NO.
1
2
3
6
12-743-12-S
230B46-S
12-032-11 -S
12-094-07-S
lO
11
12-072-O4-S
12-086-01-S
12
12-041-02-S
NOT ILLUSTRATED
12 113 53-S
DESCRIPTION
Knob, air cleaner cover
Cover, air c_eaner
Precleaner, element
Wing Nut
Kit air cleaner element
(Includes 6-8)
Filter, element (Includes
7&8)
Seal, breather
Seal 1-7/16"
Base, air cleaner (Includes
10,11)
Stud, mounting plate
M6X1.0)(75
Screw, #10 Hi-Lo thread
forming (2)
Gasket, air cleaner
Decal, air cleaner
CRANKSHAFT
KEY
NO.
1
2
PART
NO.
12-014-37-S
12-139-01-S
DESCRIPTION
Crankshaft
Plug, Cup
BLOWER HOUSING AND BAFFLES
KEY
NO.
1
2
3
4
6
7
9
8
10
11
12
13
14
15
PART
NO.
DESCRIPTION
M-O54501B-S Screw, Hex Flange
M5 x 0.8 x 10(8)
24-468-10-S
Washer, Plain 1/4
12-146-07-S Plate, Blower Housing
M-0645020-S Screw, He:< Flange
M6 x 1.0 x 20
24-096-05-S Cover, Pinion
12-027-32-S
Housing, Blower
12-141-01-S
Ring, Retainer (2)
12-096-28-S Cover
25-154-02-S
Clip, Mounting (3)
M-0545020-S Screw, Hex Flange
M5 x .8 x 20 (3)
12-063-05-S Baffle, Intake Side
M-0645016-S Screw, He:
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