Craftsman 917271065 User Manual LAWN TRACTOR Manuals And Guides L0103187

CRAFTSMAN Lawn, Tractor Manual L0103187 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917271065 917271065 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917271065. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

Open the PDF directly: View PDF PDF.
Page Count: 59

DownloadCraftsman 917271065 User Manual  LAWN TRACTOR - Manuals And Guides L0103187
Open PDF In BrowserView PDF
Owner's Manual

J[RIIFTSMRN° I
15.5 HP

ELECTRIC START
42" MOWER

AUTOMATIC

LAWN TRACTOR
Model No.
917.271065

• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts

This product

has a low emission

engine which operates

differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.

CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.

For answers to your questions
about this product, Call:

1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman

website:www.sears.com/craftsman

Warranty ...............................................
2
SafetyRules .........................................
3
Product Specifications..........................6
Assembly..............................................
8
Operation............................................
11
Maintenance...'.............t......................18

MaintenanceSchedule......................18
Serviceand Adjustments....................23
Storage...............................................
29
Troubleshooting.................................
30
RepairParts........................................
34
PartsOrdering.....................Back Cover

LIMITED'I3NOYEARWARRANTYON CRAFTSMANRIDINGEQUIPMENTPARTS
Fortwo (2) yea,rs fromthe date of purchase,if this CraftsmanRidingEquipmentis
maintained,lubricatedand tuned up accordingto the instructionsin the owner's
rna,nual,Sears_will_rep_iror replace,free of charge,any parts foundto be defectivein
mater_l orL_o_'kmanship.
Warrantyserviceis availablefree of chargeby returning
yeur Oraftsmar_
ridingequipmentto yournearestSearsServiceCenter. In-home
warrar_tyserviceis:availablebut a trip chargewill apply.This warrantyappliesonly
whilethis productis in the UnitedStates.
This Warrantydoesnot cover:
• Expendableitems which becomewornduring normaluse, such as blades,spark
plugs,air cleaners,belts arid oil filters.
• Tire repFaaement
or repaircaused by puncturesfrom outsideobjects,such as nails,
thorns,Stl_rnps,
or glass..._
• Repairsnecessarybecauseof operatorabuse,includingbut not limitedto, damage
causedby towingobjectsbeyondthe capabilityof the ridingequipment,impacting
objectsthat bend the frame or crankshaft,or over speedingthe engine.
• Repairsnecessarybecauseof operatornegligence,includingbut not limitedto,
electricaland mechanicaldamagecaused by improperstorage,failure to use the
propergrade and amountof engineoil, failure to keepthe deckclear of flammable
debris,or the failureto maintainthe equipmentaccordingto the instructions
containedin the owner'smanual.
• Engine(fuelsystem)cleaningor repairscausedby fuel determinedto be contaminatedor oxidized(stale). In general,fuel shouldbe usedwithinthirty(30) days of its
purchasedate.
• Ridingequipmentusedfor commercialor rentalpurposes.A productis "usedfor
commercialpurpose"if is usedfor any purposeother than singlefamily household
dwellingsor in usagewhere profit is made.
LIMITED90 DAYWARRANTYONBATTERY
Forninety(90)days from dateof purchase,if any batteryincludedwiththis riding
equipmentprovesdefectivein materialor workmanshipand our testingdetermines
the batterywill not hold a charge,Searswill replacethe batteryat no charge.Warranty
serviceis availablefree of chargeby returningyour Craftsmanridingequipmentto
your nearestSearsServiceCenter. In-homewarrantyserviceis availablebut a trip
chargewill apply.This warrantyappliesonly whilethis productis in the UnitedStates.
TO LOCATETHENEARESTSEARSSERVICECENTERORTO SCHEDULEINHOMEWARRANTYSERVICE,SIMPLYCONTACTSEARSAT 1-800-4-MY-HOME
This Warrantygivesyou specificlegal rights,andyou may also haveother rights
whichmay varyfromstateto state.
Sears,RoebuckandCo., D/817WA, HoffmanEstates,IL 60179

2

IMPORTANT:
This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
Clean any oil or fuel spillage before
I, GENERAL
OPERATION
operating or storing the machine. Allow
• Read, understand, and follow all
machine to cool before storage.
instructions in the manual and on the
II. SLOPE OPERATION
machine before starting.
• Only allow responsible
adults, who are
Slopes are a major factor related to lossfamiliar with the instructions,
to operate
of-control and tipover accidents, which
the machine.
can result in severe injury or death. All
• Clear the area of objects such as
slopes require extra caution. If you
rocks, toys, wire, etc., which could be
cannot back up the slope or if you feel
picked up and thrown by the blade.
uneasy on it, do not mow it.
• Be sure the area is clear of other
DO:
people before mowing.
Stop machine
• Mow up and down slopes, not across. "
if anyone enters the area.
• Remove obstacles such as rocks, tree
• Never carry passengers.
limbs, etc.
• Do not mow in reverse unless abso• Watch for holes, ruts, or bumps.
lutely necessary.
Always look down
Uneven terrain could overturn the
and behind before and while backing.
machine. Tall grass can hide obstacles.
• Be aware of the mower discharge
• Use slow speed. Choose a low gear
direction and do not point it at anyone.
so that you will not have to stop or shift
Do not operate the mower without
while on the slope.
either the entire grass catcher or the
• Follow the manufacturer's
recommenguard in place.
dations for wheel weights or counter• Slow down before turning.
weights to improve stability.
• Never leave a running machine
• Use extra care with grass catchers or
unattended.
Always turn off blades, set
other attachments.
These can change
parking brake, stop engine, and
the stability of the machine.
remove keys before dismounting.
• Keep all movement on the slopes slow
• Turn off blades when not mowing.
and gradual
Do not make sudden
• Stop engine before removing grass
changes in speed or direction.
catcher or unclogging chute.
• Avoid starting or stopping on a slope. If
• Mow only in daylight or good artificial
tires lose traction,
disengage the
light.
blades and proceed slowly straight
• Do not operate the machine while
down the slope.
under the influence of alcohol or drugs.
DO NOT:
• Watch for traffic when operating near or
• Do not turn on slopes unless necescrossing roadways.
sary, and then, turn slowly and gradu• Use extra care when loading or
ally downhill, if possible.
unloading the machine into a trailer or
•
Do not mow near drop-offs, ditches, or
truck.
embankments.
The mower could
• Data indicates that operators, age 60
suddenly
turn
over
if a wheel is over
years and above, are involved in a
the
ed.ge
of
a
cliff
or
ditch, or if an edge
large percentage
of riding mowercaves in.
related injuries.
These operators
• Do not mow on wet grass. Reduced
should evaluate their ability to operate
traction could cause sliding.
the riding mower safely enough to
•
Do not try to stabilize the machine by
protect themselves and others from
putting your foot on the ground.
serious injury.
•
Do not use grass catcher on steep
• Keep machine free of grass, leaves or
slopes.
other debris build-up which can touch
hot exhaust / engine parts and burn.
Do not allow the mower deck to plow
leaves or other debris which can cause
build-up to occur.

3

III. CHILDREN

• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment
in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments
or repairs
with the engine running.
• Grass catcher components
are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components
and replace with
manufacturer's
recommended
parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.

Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity.
Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible
adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children.
They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching
blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.

• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers
or children
even with the blades off.
• Do not mow in reverse unless absolutely necessary. Always look down
and behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible

adult.

• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max),
not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.

4

• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
_Look
for this symbol to point out
important safety precautions.
It means
CAUTION!!!
BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION:
In order to prevent
accidental starting when setting up,
transporting,
adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
CAUTION:
Do not coast down a hill
in neutral, you may lose control of the
tractor.

_
CAUTION:
Tow only the attachments
that are recommended
by and comply
with specifications
of the manufacturer
of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous.
Tires can lose traction with
the ground and cause you to lose control
of your tractor.
_A, WARNING:
Engine exhaust, some of
its constituents,
and certain vehicle
components
contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other reproductive harm.
_WARNING:
Battery posts, terminals
and related accessories
contain lead and
lead compounds,
chemicals known to the
State of California to cause cancer and
birth defects or other reproductive
Wash hands after handling.

harm.

PRODUCT

REPAIR

SPECIFICATIONS

GASOLINE
CAPACITY
AND TYPE:
)ILTYPE
API-SF-SJ):
OIL CAPACITY:
_PARK PLUG:

A Repair Agreement is available on thi.=
product. Contact your nearest Sears
store for details.

1.25 GALLONS
UNLEADED
REGULAR

CUSTOMER

SAE 10W30(above 32°F)
SAE 5W-30 (below 32°F)

FORWARD:

5.5

SPEED(MPH):
TIRE

REVERSE:
FRONT:
REAR:

2.4
14 PSI
10 PSI

CHARGING
SYSTEM:

3 AMPS BATTERY
5 AMPS HEADLIGHT

BATTERY:

AMP/HR:
30
MIN. CCA: 240
CASE SIZE: U1R

BLADE BOLT
TORQUE:

27-35

rules.
maintair
tractor.
"Mainte

nance" and "Storage" sections of this
owner's manual.
_WARNING:
This tractor is equipped
with an internal combustion engine anc
should not be used on or near any
unimproved forest-covered,
brushcovered or grass-covered land unless t
engine's exhaust system is equipped w
a spark arrester meeting applicable Ioc
or state laws (if any). If a spark arrester
used, it should be maintained in effecti\
working order by the operator.
In the state of Califomia the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is availabl,
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).

RC12YC

GAP: .040")
GROUND

RESPONSIBILITIES

• Read and observe the safety
• Follow a regular schedule in
ing, caring for and using your
• Follow the instructions under

W/FILTER: 4.0 PINTS
W/OFILTER: 3.5 PINTS
CHAMPION

AGREEMENT

FT. LBS.

CONGRATULATIONS
on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability
and
performance.
Should you experience
any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained technicians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".

6

Steering

Steering
Wheel Insert

Wheel

(1) Large Flat Washer

washer
(1) Lock 3/8

(1)
3/8-16
Hex xBolt
1

(1) Hex Bolt
5/16-18 x 1-1/4

(1) Locknut
5/16-18

Steering j
Boot

t
_=

Extension
Shaft
teering

SteeringAdapter
Wheel

Seat

(_Washer
17/32 x 1-3/16 x 12
Gauge

(_

_(1)

Knob

Keys

Slope Sheet

(2) Keys

Droi
For Future Use

7

Video Cassette

Your new tractor has been assembled at the factory with exception of those parts left
unassembled
for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette befo
you begin.
TOOLS

REQUIRED

FOR ASSEMBLY
_

A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(2) 1/2" wrench
(1) Tire pressure
(1) Utility knife
gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).

TO REMOVETRACTOR
CARTON
UNPACK
1.
2.

3.

_
__
_,_

33/88Hle_B°_,_as
h.,
"_

Steedng'_

FROM

Insert

Adapter_

Large F lat
Washer

S

Steering Boo

"_Tabs
Shaft

CARTON

Remove all accessible loose parts
and parts cartons from carton.
Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat.
Check for any additional loose parts
or cartons and remove.

BEFORE REMOVINGTRACTOR
FROM SKID
ATTACH

STEERING

ASSEMBLE
BOOT

6.

Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into cent
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT:
Check for and remove a
staples in skid that may puncture tire
where tractor is to roll off skid.

WHEEL

EXTENSION

SHAFT

AND

1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL

STEERING

HOWTO SET UPYOURTRACTOR
CHECK

WHEEL

BATTERY

1. Lift seat pan to raised position and
open battery box door.
NOTE: If this battery is put into service
after month and year indicated on labe
(label located between terminals) cha_
battery for minimum of one hour at 6-1(
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).

3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.

8

Terminal
Battery
Door

TO ROLLTRACTOR
OFF SKID
Operation
section for location
function
of controls)

Termin

iNSTALL

SEAT

Adjust seat before tightening adjustment
knob.
1, Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3, Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable
position
is reached which allows you to press
clutch/brake
pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely.

Flat

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
(See
and

1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake
pedal.
3. Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT"
in the
Operation section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVETRACTOR
OFF SKID (See
Operation
section for location and
function
of controls)
,_WARNiNG:
Before starting read
understand and follow a instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel control in "transmission engaged" position.
4. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest
position.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid,
10.Apply brake to stop tractor, set parking
brake and place motion control lever
in neutral position,
11 .Turn ignition key to "OFF" position.
Continue with the instructions that follow.

CHECK

INSTALL MULCHER PLATE
(If,previously
removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
A(_k,CAUTION:
Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.

TO CONVERTTO
DISCHARGING

_I,

Mulcher
Plate

._

Latch
Hooks

BAGGING

OR

Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed for discharging and bagging also.
CHECKTIRE

PRESSURE

The tires on your tractor were ovednflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT
SPECIFICATIONS"
section
of this manual.
CHECK

DECK

LEVELNESS

For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments
section of this
manual.
CHECK FOR
ALL BELTS

PROPER

POSITION

OF

See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.

BRAKE

SYSTEM

After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.

V'CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receh
the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
v'All assembly instructions have been
completed.
v" No remaining loose parts in carton.
v_ Battery is properly prepared and
charged.
(Minimum 1 hour at 6 amp_
v" Seat is adjusted comfortably and
tightened securely.
,/'All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/Be sure mower deck is properly level,
side-to-side/front-to-rear
for best cuttit
results. (Tires must be properly inflat_
for leveling).
,/Check mower and drive belts. Be sut
they are routed properly around pulle
and inside all belt keepers.
,/Check
wiring. See that all connectim
are still secure and wires are properl!
clamped.
v" Before driving tractor, be sure freewheel control is in drive position.
While learning how to use your tractor,
pay extra attention to the following
important items:
v" Engine oil is at proper level.
v" Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
V Become familiar with all controls - th,
location and function. Operate them
before you start the engine.
v" Be sure brake system is in safe
operating condition.
,It It is important to purge the transmiss
before operating your tractor for the t
time. Follow proper starting and
transmission purging instructions (S
"TO START ENGINE" and "PURGE
TRANSMISSION"
in the Operation
section of this manual).

10

These symbols may appear on your tractor
Learn and understand their meaning.

or in literature

supplied

with the product,

M&=,
BA37"ERY

CAUTION OR
WARNING

REVERSE

FORWARD

FAST

ENGINE ON

ENGINE OFF

OIL PRESSURE

LIGHTS ON

FUEL

CHOKE

MOWER HEIGHT

PARKING BRAKE
LOCKED

SLOW

A

r 'l R N
ATTACHMENT
CLUTCH ENGAGED

REVERSE

NEUTRAL

ATTACHMENT
IGNITION

OVER TEMP
LIGHT

H

L

HIGH

LOW

KEEP AREA CLEAR

CLUTCH DISENGAGED

UNLOCKED

3r

t
MOWER LIFT

PARKING BRAKE

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL
DANGER, KEEP HANDS AND FEET AWAY

(Automatic Models only)

11

KNOWYOURTRACTOR
READ THIS OWNER'S
YOUR TRACTOR

MANUAL

AND SAFETY

RULES

BEFORE

OPERATING

Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments.
Save this manual for future reference,

Attachment
Clutch

Light Switch

Ignition Switch

Ammeter

_

ThrotUe/Choke
Control

Lift
Lever
Plunger
Attachment
Lift Lever

_

Clutch/Brake
Pedal

Height
Adjustment
Indicator

Freewheel
Control

Parking Brake Lever

_ •

,

Approx.

Speed

Motion Control

2 MPH ,

Lever

1MPH

Our tractors conform to the safety standards of the American
National Standards Institute.
IGNITION SWITCH - Used for starting
stopping the engine.
LIFT LEVER PLUNGER - Used to rele_
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights,
and off.
PARKING BRAKE LEVER - Locks clut

AMMETER
- Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT
CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT
LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE
PEDAL - Used for
declutching and braking the tractor and
starting the engine.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.

brake pedal into the brake position.
THROTTLE/CHOKE
CONTROL - Use
for starting and controlling engine spe_
FREEWHEEL
CONTROL Disengagages
transmission for pushir
or slowly towing the tractor with the
engine off.

12

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage.
Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments
or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
• Never use choke to stop engine.
IMPORTANT:
Leaving the ignition switch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE:
Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.

HOWTO USEYOURTRACTOR
TO SET PARKING

BRAKE

Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "ENGAGED" position and release
pressure from clutch/brake
pedal.
Pedal should remain in "BRAKE"
position.
Make sure parking brake will
hold tractor secure.
Throttle/

_eC.AUTION.: Alway.s s.top tractor comtely, as eescnoea above, oerore
leaving the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE
CONTROL

Attachment Clutch Lever
"Engaged"
, Position

Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.

,, Ignition Key
"Disengaged"
Clutch/
Brake Pedal

Brake

TO MOVE FORWARD
BACKWARD

Position

Position
Posi_on

The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever
in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.

Motion Control
Lever

STOPPING
MOWER

BLADES

-

• To stop mower blades,move
attachment clutch lever to "DISENGAGED"
position.
GROUND

DRIVE

TO ADJUST

-

• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
• Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.

MOWER

CU'I'FING

HEIGHT

The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.

-

• To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
• Move motion control lever to neutral (N)
position.
IMPORTANT:
The motion control lever
does not return to neutral (N) position
when the clutch/brake
pedal is depressed.
ENGINE

AND

13

• For best cutting performance,
grass
over 6 inches in height should be
mowed twice. Make the first cut

Attachment Clutch Lever
"Engaged"
Position_

relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS

Position

Deflector
Shield
TO OPERATE

• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake
pedal quickly to
brake position and engage parking
brake.
• Move motion control lever to neutral l
position.
IMPORTANT:
The motion control lever
does not return to neutral (N) position
when the clutch/brake
pedal is depressed.
• To restart movement, slowly release
parking brake and clutch/brake
pedal
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly.

Gaug_
Wheel
Mounting
Shoulder

Gaug_
TO OPERATE

ON HILLS

_CAUTION:
Do not drive up or down
hills with slopes greater than 15 ° and d,
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed or
hills.

o\

3/8

Position

Low
Positio

Gauge wheels
are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE- Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate
hole with shoulder bolt,
3/8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.
3/8-16
Locknut

Attachemnt

MOWER

TO TRANSPORT

Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment
clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES disengage attachment clutch control.

When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheelin
position.
Free wheel control is located at
the rear drawbar of tractor.
1. Raise attachment lift to highest
position with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
• Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse
above procedure.

_lb CAUTION:
Do not operate the
mower without either the entire grass
catcher, on mowers so equipped, or the
deflector shield in place.

14

IMPORTANT:
When operating in
temperatures
below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
AWARNING:
Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty, Use fresh fuel
next season. See Storage Instructions for
additional information.
Never use engine
or carburetor cleaner products in the fuel
tank or permanent
damage may occur.
_CAUTION:
Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).

TOWING
MENTS

CARTS

AND OTHER

ATTACH-

Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE
STARTINGTHE
ENGINE
CHECK

TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it wil!
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission
engaged position.
2. Sit on seat in operating position,
depress clutch/brake
pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to "DISEN-

ENGINE OIL LEVEL

The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
"FULL" mark on dipstick is reached.
Do not overfill.

GAGED" position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts,
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, move throttle control
to fast position, wait a few minutes and
try again. If engine still does not start,
move the throttle control back to the
choke position and retry.

• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Maintenance section of this mahual).
• To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life), Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.

15

WARM WEATHER
above)

STARTING

(50 ° F and

IMPORTANT:
Should your transmissior
require removal for service or replacement, it should be purged after reinstall_
tion before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake se
2. Disengage transmission by placing
freewheel
control in freewheeling
position (See "TO TRANSPORT"
in
this section of manual).
3. Sitting in the tractor seat, start enginJ
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) second:
Repeat this procedure three (3) time
NOTE: During this procedure there will I
no movement of drive wheels. The air is
being removed from hydraulic drive
system.
5. Move motion control lever to neutral
(N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing
freewheel control in driving position
(See "TO TRANSPORT"
in this sectk
of manual).
7. Sitting in the tractor seat, start engin,
After the engine is running, move
throttle control to half (1/2) speed. Wit
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
8. Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
Your tractor is now purged and now ready
for normal operation.

7. ,When engine starts, move the throttle
control to the fast position.
• The attachments
and ground drive
can now be used. If the engine does
not accept the load, restart the engine
and allow it to warm up for one minute
using the choke as described above.
COLD WEATHER
below)

STARTING

( 50 ° F and

8. When engine starts, allow engine
run with the throttle control in the

to

choke position until the engine runs
roughly, then move throttle control to
fast position. This may require an
engine warm-up period from several
seconds to several minutes, depending on the temperature.
AUTOMATIC

TRANSMISSION

WARM

UP

Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake
slowly return
to operating position.
3. Allow one minute for transmission
to
warm up. This can be done during
the engine warm up period.
• The attachments
can also be used
during the engine warm-up period after
the transmission
has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures
(below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See 'q-O ADJUST CARBURETOR"
in the
Service and Adjustments section of this
manual.
PURGETRANSMISSION
_CAUTION:
Never engage or disengage freewheel lever while the engine is
running.
To ensure proper operation and performance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the
transmission which may have developed
during shipping of your tractor.

16

MOWINGTIPS

MULCHING MOWINGTIPS

• .Mower should be properly leveled for
best mowing performance.
See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have

IMPORTANT:
For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade
quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon.
At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
• For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings.
When doing a
second cut, mow across or perpendicular to the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.

the cut area to the right of the tractor.
This will result in a more even distribu-

•

•

•

•

•

tion of clippings and more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clippings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps.
Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance
and proper discharge of
material.
Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance
as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance
of the
attachment
being used.
f

17

MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE

_ERVICE

DATES

Check Brake Operation
Check Tire Pressure

T
R

li/

I_

Check Operator Presence and
Interlock Systems
C_ck

for Loose Fasteners

li/

I/7

C_ Sharpen/Replace MowerBlades

t_4

T

Lubrication Chart

0

Check Battery Level

_

R

Clean Battery and Terminals

_

Check Transax,=eCooNng

v'

!
I_

Adjust Blade Belt(s) Tension

t##5

Adjust Motion Drive Belt(s) Tension
Check Engine O&lLevel

E
N

_
li/

I_

Change Engine Oil

I_t23

Clean
CJean Air
Air Filter
_reer7

_1_2

If

i/

inspect Muffler/Spark Arrester
N

I# #

Replace
Oil Filter
(If equipped)
Clean
Engine
Cooling
Fine

ll_t2
ll_2

ReplaceSparkPiog

_'z

Replace Air Filter Paper Cadridge
Replace Fuel Filter
1 - Change r¢_te often when operating under a head/load or in high aml_ent temperatures
2 - Sere
mote o(t_rt when opeca_ng _1dirty'or duety cotld_;ons
3 - if equipped W_ oilfilter, chsnge oll Qvery 50 hOUrS¸
4 - R_a_e bl=#_ more often w_. r_owing Jn s_n_" soll

GENERAL

RECOMMENDATIONS

LUBRICATION

The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE

EACH

5 - If Nu_ppod wllh adj[,=talde system
6 - Not r=_Ldred if equi_
wffh rne_nlen_c_-/t_,
b_ltlly
7 - Tighten fronl ,xle ;dvot PPfl to 3_ n..Ibs, maximum.
Do r_t _.

CHART

_) Spindle -Zerk

Zerk

_)Front Wheel
Bearing
Zerk

Wheel
Bearing Zerk

@Engine /

_SAE 30 Or 10w30 MOTOR OIL
_)Refer TO Maintenance "ENGINE" Section

USE

IMPORTANT:
Do not oil or grease the
pivot points which have special nylon
bearings.
Viscous lubricants will attract
dust and dirt that will shorten the life of

1.
2.
3.
4.

Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.

the self-lubricatincj bearings. If you feel
they must be lubncated, use only a dry,
powdered graphite type lubricant
sparingly.

18

TRACTOR

IMPORTANT:
To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble
hex bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT:
Blade bolt is grade 8 heat
treated.

Always observe safety rules when
p_rforming
any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the
Service and Adjustments
section of this
manual).
TIRES

Trailing

• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer, Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR
PRESENCE SYSTEM

Mandrel Assembly
Center
Hole

Flat Washer
Lock Washer
_#_--'Hex Bolt (Grade)
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN

BLADE

NOTE: We do not recommend sharpening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced.
An unbalanced blade will
cause excessive vibration and eventual

Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
brake pedal is fully depressed and
attachement clutch control is in the
disengaged
position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE

damage to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer.
(When using a cone balancer, follow the instructions supplied
with balancer.)
NOTE:
Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.

For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE

Up
Blade

/

REMOVAL

1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.

5/8" Bolt

Center Hole
19

BATTERY
Yourtractorhasa battery

charging system
which is sufficient for normal use, However, periodic charging of the battery with
an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance
free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY

TRANSAXLE

The transaxle was sealed at the factory
and fluid maintenance
is not required fc
the life of the transaxle.
Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
center/department.

ENGINE
LUBRICATION
Only use high quality detergent oil ratec
with API service classification
SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.

AND TERMINALS

SAE VISCOSITY GRADES

Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Open battery box door.
2, Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or petroleum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS
section of this
manual).

.2o,
TEMPERATURE

-lo"

o"

RANGE ANTICIPATED

io"

_o"

ao'

BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation.
Tighten oil fill cal:
dipstick securely each time you check th
oil level.
TO CHANGE ENGINE OIL

V-BELTS
Check V-belts for deterioration
and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE

PUMP FLUID

COOLING

The transmission
fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmission while engine is running or while the
transmission
is hot. To prevent possible
damage to seals, do not use high
pressure water or steam to clean
transaxle.
• Inspect cooling fan to be sure fan
blades are intact and clean.
• Inspect cooling fins for dirt, grass
clippings and other materials.
To
prevent damage to seals, do not use
compressed
air or high pressure
sprayer to clean cooling fins.

20

Determine temperature
range expected
before oil change.
All oil must meet API
service classification
SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick.
Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove cap from end of drain valve
and install the drain tube onto the
fitting.
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace
the cap onto to the end of the drain
valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate
capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.

TO SERVICE

8.

Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
" tube and rest the oil fill cap on the
tube. Do not thread the cap onto the
tube when taking reading.
Keep oil
at "FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
Oil Drain Valve

TO SERVICE

Cap

Air Cleaner
Drain Tube
AIR SCREEN

Foam
Pre- _
Cleaner

Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
CLEAN

CARTRIDGE

• Replace a dirty, bent, or damaged
cartridge.
NOTE: Do not wash the paper cartridge
or use pressurized
air, as this will damage
the cartridge.
7. Reinstall the pre-cieaner
(cleaned and
oiled) over the paper cartridge.
8. Reassemble
air cleaner, wing nut,
cover and tighten knob securely.

Closed
and
Locked
Position

CLEAN

PRE-CLEANER

3. Slide foam pre-cleaner off cartridge.
4. Wash it in liquid detergent and water.
5. Squeeze it dry in a clean cloth. Allow it
to dry.
6. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil

AIR INTAKE/COOLING

Knob
Nut
Rubber

Paper
Cartridge

AREAS

To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.

Air Cleaner
Base

Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary.
Make sure the cooling shrouds are
reinstalled.
NOTE:
Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due
to overheating.
AIR FILTER

Screen

MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT
SPECIFICATIONS"
section of this manual.

Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Remove knob and cover.
2. Remove wing nut and air cleaner
from base.

21

ENGINE OIL FILTER

IN-LINE

Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
1. Drain oil from engine crankcase (See
"TO CHANGE ENGINE OIU' in this

The fuel filter should be replaced once
each season. If fuel filter becomes

FUEL FILTER

clogged, obstructing fuel flow to carburetor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
3. Be sure there are no fuel line leaks

section of this manual, through step
remove drain plug).
2. Remove oil filter and wipe off filter
adapter.
3. Apply a thin coating of new engine oil
to the rubber gasket on replacement
oil filter.

4.

4.

install replacement oil filter on filter
adapter. Turn oil filter clockwise until
rubber gasket contacts the filter
adapter, then tighten filter an additional 1/2 turn.
5. Fill crankcase with new oil (See "TO
CHANGE ENGINE OIL" in this section
of this manual). For approximate
capacity see "PRODUCT SPECIFICATIONS" section of this manual.
6. Start the engine and check for oil
leaks. Correct any leaks before
placing engine into full operation.

and clamps are properly positioned.
Immediately wipe up any spilled
gasoline.

Clamp _.

Fuel Filter

_

--

CLEANING
• Clean engine, battery, seat, finish, etc,
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend
using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened
engine life.

22

_CAUTION:
BEFORE PERFORMING
ANY SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place motion control lever in neutral (N) position,
3, Place attachment clutch in "DISENGAGED"
position.
4. Turn ignition key "OFF" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

"rRACTOR
IMPORTANT:
If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in
frame.
TO INSTALL MOWER

TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in "DISENGAGED" position.
2. Move attachment lift lever forward to

1. Raise attachment lift lever to its
highest position.
2. Slide mower under tractor with
discharge guard to right side of tractor.
3. Lower lift lever to its lowest position.
4. Install mower in reverse order of
removal instructions.
TO LEVEL MOWER HOUSING

lower mower to its lowest position.
Roll belt off engine pulley.
Remove small retainer spring, and lift
clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
3.
4.

6.

Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from
rear deck brackets by removing
retainer springs.
8. Disconnect front links from deck by
removing retainer springs.
9. Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.

Adjust the mower while tractor is parked
on level ground or driveway.
Make sure
tires are properly inflated (See "PRODUCT SPECIFICATIONS"
section of this
manual).
If tires are over or
underinflated,
you will not properly
your mower.

adjust

Small Retainer Spring
Clutch
Link
Retainer :
Anti-Sway

Springs
(Both Sides)

Housing Guide
Large Retainer Spring

23

SIDE-TO-SIDE

ADJUSTMENT

• Raise mower to its highest position.
• ,_t the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground.
Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
• If adjustment is necessary, make
adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment
nut on that side.
• To lower one side of mower, loosen lift

• To raise front of mower, loosen nut "F"
from trunnion on both front links.
Tighten nut "E" on both front links an
equal number of turns.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
• Recheck side-to-side
adjustment.

link adjustment
nut on that side.
NOTE:
Each full turn of adjustment
nut
will change mower height about 1/8".
• Recheck measurements
after adjusting.
Bottom Edge of
Mower to Ground

Both Front Links Should be Equal in Length

Bottom Edge of
Mower to Ground

\

/

/

Suspension

Nut

Arm
J_----_
_,,_..__Adlustment
__--_
FRONT-TO-BACK

\

Lift

Lnk

Nut
ADJUSTMENT

IMPORTANT:
Deck must be level side-toside. If the following front-to-back
adjustment is necessary, be sure to adjust both
front links equally so mower will stay
level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately
1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right sidle of tractor.
Measure distance "D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
• Before making any necessary adjustments, check that both front links are
equal in length.
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F"
against trunnion on both front links.

Front
Links
TO REPLACE
BELT

Trunnion

MOWER

BLADE

DRIVE

The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface.
Engage parking brake.
BELT REMOVAL

-

1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
this manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
Mandrel
Pulle,

Pulley

24

BELT INSTALLATION

2.

-

4. Install new belt in reverse
" removal.
5.
6.

order of

Make sure belt is in all pulley grooves
and inside all belt guides.
Install mower in reverse order of
removal instructions.

TO ADJUST

BRAKE

Your tractor is equipped with an adjustable
brake system which is mounted on the
side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear on a level dry concrete or paved
surface, then brake must be adjusted.
1. Depress clutch/brake pedal and
engage parking brake.
2. Measure distance between brake
operating arm and nut "A" on brake rod.
3. If distance is other than 1-9/16", loosen
jam nut and tum nut "A" until distance
becomes 1-9/16". Retighten jam nut
against nut "A".
4. Road test tractor for proper stopping
distance as stated above. Readjust if
necessary.
If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact a Sears or other qualified
service center.

idler and

Clutching Idler_
Stationary Idler-.._.

Transmission
Input Pulley

C
TRANSAXLE
MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT

,Nut "A"

The motion control lever has been preset
at the factory and adjustment should not
be necessary.
1. Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.
2. Start engine and move motion control
lever until tractor does not move
forward or backward.
3. Hold motion control lever in that
position and turn engine off.
While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the
neutral (N) (lock gate) position.
6. Tighten adjustment
bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral
position, follow these steps:
1. Loosen the adjustment bolt.

Operating
Arm

4.

Do Not touch this nut. If further brake adjustment is necessary contact your nearest
authorized service center/department
MOTION

belt from stationary

Engine ---------Pulley

With Parking Brake "Engaged"

TO REPLACE

Remove

clutching idler.
3. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission
input pulley and over
cooling fan blades.
4. Pull belt toward front of tractor and
remove downward from around
engine pulley.
5. Install new belt by reversing above
procedure.

DRIVE BELT

Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.
1. Remove mower (See "TO REMOVE
MOWER" in this section of this

manual.)

25

2.

Move the motion control

lever 1/4 to

Washers
Retaining

1/2 inch in the direction it is trying to
.creep.
3. Tighten adjustment
bolt securely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied.
Motion Control
Neutral Lock Gate
Lever

Axle
Cover

"o

i

Square Key /
(Rear Wheel Only)
TO START ENGINE
BATTERY

WITH A WEAK

x't

TRANSMISSION
MENT

J_CAUTION:
Lead-acid batteries generate
explosive gases. Keep sparks, flame and
smoking materials away from batteries.
Always wear eye protection when around
batteries.

REMOVAL/REPLACE-

Should your transmission require
removal for service or replacement, it
should be purged after reinstallation and
before operating the tractor. See
"PURGE TRANSMISSION"
in the
Operation section of this manual.
TO ADJUST
MENT

STEERING

WHEEL

If your battery is too weak to start the engine, it
should be recharged. (See "BATrERY" in the
MAINTENANCE section of this manual),
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped with a
12 volt negative grounded system. The other
vehical must also be a 12 volt negative
grounded system. Do not use your tractor
battery to start other vehicles.

ALIGN-

If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble
per
instructions in the Assembly section of
this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. If damage
has occurred to affect the front wheel toein or camber, contact a Sears or other
qualified service center.
TO REMOVE

WHEEL

TO ATI'ACH JUMPER
1. Connect

CABLES -

each end of the RED cable to

the POSITIVE (+) terminal of each
battery, taking care not to short
against chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully
charged battery.
3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.

FOR REPAIRS

1.
2.

Block up axle securely,
Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle.
Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE" To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.

TO REMOVE CABLES, REVERSE ORDER 1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
Positive Terminal

Positive
Terming
26

Negative Terminal

Charged
Battery
Terminal

REPLACING

TO REMOVE
SEMBLY

BATTERY

41_CAUTION:
Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected first

/'

Hood

l,
] :
i
C

/

Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customers expense,
may be performed by any non-road engine
repair establishment or individual. Warranty
repairs must be performed by an authorized
engine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE

Box

HexBolt

Negative (Slack) Cable

The throttle control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as described
below before loosening cable. If adjustment is
necessary, proceed as follows:
1. With engine not running, move throttle
control lever from slow to choke position.
Slowly move lever from choke to fast
position.
2. Check to see if hole in throttle lever and
hole in speed control bracket are aligned.
If holes are not aligned, loosen cable
clamp screw and align the holes by
inserting a pencil or a 1/4" drill bit through
both holes.
4. Pull throttle cable up to remove slack and
tighten cable clamp screw. Remove
alignment pencil or drill bit.

TO REPLACE HEADLIGHT
BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS
AND RELAYS

3.

Cable

"_

Clamp ______.j
Screw

Loose or damaged wiring may cause your
tractor to run poorly, stop running, or
prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.

_k

Headlight Wire
Connector

ENGINE

Battery

Positive (Red) Cable

AND GRILL AS-

1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. To replace, reverse above procedure.

to prevent sparking from accidental
grounding.
1. Lift seat pan to raised position and
open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
3. Install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
5. Connect BLACK grounding cable to
negative (-) terminal with remaining
hex bolt and keps nut. Tighten
securely.
6. Close battery box door.

Keps Nut -----._,p

HOOD

Speed Control
Bracket -----'-'----

Leve_r

27

TO ADJUST

CARBURETOR

ACCELERATION TEST 6. Move throttle control lever from slow to

The carburetor has been preset at the factory
and, adjustment should not be necessary.
However, minor adjustment may be required
to compensate for differences in fuel,
temperature, altitude or load. If the carburetor
does need adjustment, proceed as follows:
In general, tuming the adjusting needles in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mixture.
Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the
engine giving a richer fueVair mixture.
IMPORTANT: Damage to the needles and
seats in carburetor may result if tumed in too
tight.
NOTE: The carburetor on this engine is low
emission. It is equipped with an idle fuel
adjusting needle with a limiter cap, which
allows some adjustment within the limits
allowed by the cap. Do not attempt to remove
the limiter cap. The limiter cap cannot be
removed without breaking the adjusting
needle.
1. Be sure you have a clean air filter and the
throttle control cable is adjusted properly
(see above).
2. Start engine and allow to warm for five
minutes. Make adjustments with engine
running and shift/motion control lever in
neutral (N) position.
3. Idle speed setting - With throttle control
lever in slow position, engine should idle
at 1750 RPM. If engine idles too slow or
fast, tum idle speed adjusting screw in or
out until correct idle is attained.

fast position. If engine hesitates or dies,
turn idle fuel adjusting needle out
(counterclockwise) 1/8 tum. Repeat test
and continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT:
Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding
the
engine above the factory high speed
setting can be dangerous. If you think the
engine-governed
high speed needs
adjusting, contact a Sears or other
qualified service center, which has proper
equipment and experience
to make any
necessary
adjustments.
Idle Speed
Adjusting

,d,e
ue,
Adjusting- I

II liT"

4.

!die fuel needle _etting - With throttle
control lever in slow position, tum idle fuel
adjustment needle in (clockwise) until
engine begins to die and then turn out
(counterclockwise) until engine runs
rough. Tum needle to a point midway
between those two positions.
5. Recheck idle speed. Readjust if necessary.

28

/I

__l

--ill=----

J--J

Immediately
prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.
_J, CAUTION:
Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.

TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance
section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement
instructions in
the Service and Adjustments
section
of this manual).
3. Lubricate as shown in the Maintenance section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened.
Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

Also, experiance
indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of and engine
while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container.
Always follow the mix
ratio found on stabilizer container.
Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor.
Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance
section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distribute oil.

BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMINALS" in the Maintenance
section of
this manual).
• After cleaning, leave cables disconnected and place cables where they
cannot come in contact with battery
terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.

4.

Replace

with new spark plug(s).

OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable
protective cover that does not retain
moisture.
Do not use plastic. Plastic
cannot breathe which allows condensation to form and will cause your
tractor to rust.
IMPORTANT:
Never cover tractor while
engine
and exhaust areas are still warm.

ENGINE
FUEL SYSTEM
IMPORTANT:
it is important to prevent
gum deposites from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage,

29

TROUBLESHOOTING CHART
PROBLEM

CAUSE

Wili not start

CORRECTION

1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.

attempting to start.
4. Replace spark plug.
air filter.
5. Clean/replace
6. Replace fuel filter.
7. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel
filter.

Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.
.

8. Loose or damaged wiring.
9. Carburetor out of adjustment.

10.Engine valves
adjustment.
Hard to start

1.
2.
3.
4.
5.

out of

Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.

6. Loose or damaged wiring.
7. Carburetor out of adjustment.

8. Engine valves out of
adjustment.
Enginewill
turn over

not

Engine clicks but
will not start

Loss of power

1. Clutch/brake
pedal not
depressed
2. Attachment clutch is
engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8.

Faulty solenoid

or starter.

g.

Faulty operator
switch(es).

presence

1.
2.
3.
I 4.

1. Fill fuel tank.
2. See "TO START ENGINE"
in Operation section.
3. Wait several minutes before

8. Check all wiring.
9. See 'q-o Adjust Carburetor"
in Service Adjustments
section.
10.Contact a Sears or other
qualified service center.
1. Clean/replace
air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter,
5. Drain fuel tank and refill with
fresh gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor"
Service Adjustments
section.
8. Contact a Sears or other
qualified

service

1.

Depress

clutch/brake

2.

Disengage
clutch.

1. Cutting too much grass/too
fast.
2. Throttle in "CHOKE"
position.

30

center,
pedal.

attachment

3.
4.
5.
6.
7.

Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace
ignition
switch.
8. Check/replace
solenoid or
starter.
9. Contact a Sears or other
qualified

Weak or dead battery,
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter,

in

1.
2.
3.
4.

service

center.

Recharge or replace battery.
Clean battery terminals.
Check all wiring,
Check/replace
solenoid or
starter.

1. Set in "Higher Cut" position/
reduce speed.
2. Adjust throttle control.

TROUBLESHOOTING
PROBLEM
Loss of power
i (continued)

CHART
CAUSE
3.
4.
5.
6.

CORRECTION

Build-up of grass, leaves
and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.

7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.

10.Spark
11 .Dirty

plug wire loose.
engine

air screen/fins.

12. Dirty/clogged
muffler.
13.Loose or damaged wiring.
14. Carburetor out of
adjustment.
15. Engine valves
adjustment.
Excessive
vibration

1, Worn, bent or loose blade.
2.
3,

Enginecontinues
to run when
operator leaves
I seat with
attachment

out of

Bent blade mandrel,
Loose/damaged
pad(s).

1. Faulty operator-safety
presence
control system.

3. Clean underside of mower
housing.
4. Clean/replace
air filter.
5. Check oil level/change
oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Drain fuel tank and refill
with fresh gasoline.
9. Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
10.Connect
and tighten spark
plug wire.
11.Clean engine air screen/
fins.
12.Clean/replace
muffler.
13.Check all wiring.
14.See "To Adjust Carburetor"
in Service Adjustments
section.
15.Contact a Sears or other
qualified service center.
1. Replace blade.
Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s).
Replace damaged pads.
.

Check wiring, switches and
connections.
If not corrected,
contact a Sears or other
qualified service center.

clutch engaged
Poorcut-uneven

.

2.
3.

Worn, bent or loose blade.
Mower

deck not level.

Buildup of grass, leaves,
and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent
from build-up of grass,
leaves, and trash around
mandrels.
Mower blades will
not rotate

1. Obstruction
mechanism.

in clutch

2.

Worn/damaged
mower
drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
31

1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Replace blade mandrel.
5. Clean around mandrels to
open vent holes.

1. Remove

obstruction.

2.

Replace

mower

3.
4.

Replace
Replace

idler pulley.
blade mandrel.

drive belt.

TROUBLESHOOTING

CHART
CAUSE

PROBLEM
Poor grass
discharge

CORRECTION

1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4.
5.

Mower deck not level.
Low/uneven tire air pressure.

6. Worn, bent or loose blade.
7.

Buildup of grass, leaves and
trash under mower.
8. Mower drive belt worn.
9. Blades improperly
installed.
10. Improper

blades

used.

11.Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
Headlight(s) not
working
(if so equipped)

1. Switch is "OFF".
2. Bulb(s) burned out,
3. Faulty light switch.
4. Loose or damaged wiring.
5.

Battery will not
charge

1. Bad battery cell(s).
2. Poor cable connections.
3.
4.

Loss of drive

Blown fuse.

Faulty regulator
(if so equipped).
Faulty alternator.

1. Freewheel

control

10. Replace with blades listed
in this manual.
11.Clean around mandrels to
open vent holes.

1.
2.
3.
4.

Turn switch "ON".
Replace bulb(s).
Check/replace
light switch.
Check wiring and connections.
5, Replace fuse.

1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4.

in

"disengaged"
position.
2. Motion drive belt worn,
damaged, or broken.
3. Air trapped in transmission
during shipment or
servicing.
Engine"backfires"
whenturning
engine
"OFF"

1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen
blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.

1. Engine throttle control not
set at "SLOW"
position for 30 seconds
before stopping engine,

32

Replace

alternator.

1. Place freewheel

control

in

2.

"engaged" position,
Replace motion drive belt.

3.

Purge transmission.

1.

Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.

TRACTOR -- MODEL NUMBER 917.271065
SCHEMATIC

BLACK

t

BATTERY

FUSE

AMMETER
_)

WHIT E

STARTER

CLUTCH ! BRAKE
(PEDAL UP)

W_TE

MACK
I

I

i

FUEL
.....

'

[ _-I

ATT'MENT

GREEN

'
I

CLUTCH

(CLUTCH OFF)
i
86 n

FUEL SHUT-OFF
SOLENOID
(IF SO EQU{PPED)
S_CK

SEAT SWITCH
(NOT OCCUPIED)

/2
BL_K

1-85
BLUE

i_

I

r 87

i

,
_E

86 i,

q

i

dm,

30

87A,

IGNITION
(_

N C_OEL_L-A;
OPE_-AT()R- I #2

UNIT

IGNITION

SWITCH

I CIRCUIT

"MAKE"

OFF

I M+G+A1

NONE

RUi_IGHTI
RUN
START

B+A1

A2+L

B+A1

NONE

3 + S + A1

NONE

!_(_

LIGHTING
_3_*MP

GAP

(__TO

SYSTEM
_
@

NOTE
YOUR TRACTOR IS
EQUtPPED W_TH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATrERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.

STATOR
OUTPUT

3600OUTleT
RPM

DIODE

HEADLIGHTS

/_

RELAY

NON-REMOVABLE
CONNECT{ONS

REMOVABLE
CONNECTIONS

WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.

33

_

ENGINES)
TWI{'_ CYL
PLUGS
ON

J

POSITION

SPARK
PLUG

/j_

CHARGING gYSTEM

RED

IF

TRACTOR

- - MODEL NUMBER

917,271065

ELECTRICAL

26

i
I

I

25

I

34

TRACTOR

-- MODEL NUMBER

917.271065

ELECTRICAL

KEY
NO.
1
2
8
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
52
81

PART
NO.
163465
74760412
156417
161343
166182
4152J
4799J
146147
175158
73510400
4207J
160784
175566
140403
178440
71110408
131563
175141
121433X
141940
109748X

DESCRIPTION
Battery 12 Volt 28 Amp
Bolt, Hex Head 1/4-20 unc x 3/4
Case, Battery Mech Hinge
Switch, Interlock N OPO/N Opn
Harness, Light Socket (Inoiudes4152J)
Bulb, Light
Cable, Battery, 6 Gauge, Red, 11"
Cable, Battery, 6 Gauge. Red, W/16 Wire
Fuse, 15 Amp
Nut Keps Hex1/4-20 Unc
Cable, Ground, 6 Gauge, Black, 12"
Switch, PtungerNormal Op OLive
Switch, tgnLtion
Key, Ignition
Harness, Lgnltion
Bolt, Hex Head, Fin. 1/4-20 x 1/2
Cover, Terminal, Red
Solenoid
AmmeterRectangular
ProtectionWire Loop
Relay Asm.

NOTE: All component dimensions given LnU.S. inches
1 inch = 25.4 mm

35

TRACTOR

- - MODEL NUMBER

917.271065

CHASSIS AND ENCLOSURES

28

12

31

55

208

57

208

54

6O

3

211

3

208

14

38

2

36

4

TRACTOR

- - MODEL NUM BER 917.271065

CHASSIS AND ENCLOSURES

KEY
NO.

PART
NO.

DESCRIPTION

1
2
3
5
9
10
11
12
13
14
17
18
25
26
28
29
30
31
37
38
51
52
53
54
55
57
58
60
64
74
142
143
144
145
206
207
208
212
--

174619
176554
17060612
155272
168337X013
STD533710
155927
145660
172107X010
17490608
144983X558
126938X
19131312
STD541437
156725X558
155217X599
174738X558
139976
17490508
175710
7380O400
19091416
145201
161464
145202
STD522507
150127
72140606
154798
73680600
165867
154966
175528
156524
170165
17670508
17670608
165919
5479J

Chassis Stamping
Drawbar
Screw 3/8-16 x 3/4
BumperHood/Dash
Dash
Bolt, Carriage 3/8-16 x 1
Panel, Dash, L.H.
Clip Tinnerman Grille P/L
Panel, Dash, R.H.
Screw Thdrol 3/8-16 x 1/2
Hood Assembly
Bumper Hood
Washer 13/32 x 13/16 x 12 Gauge
Nut
Grille Lens Asm
Lens, Grille
Fend/Ftrest Pnt STLT
Bracket, Fender Support
Screw Thdrol 5/16-18 x !/2 Tyt
Bracket Asm. Pivot Mower Rear
Nut Lock w/Insert 1/4-20 UNC
Washer 9/32 x 7/8 x 16 Ga.
Bracket Gdlle Pickoff LH
Screw Hex Wshd 8-18 x 7/8
Bracket Grille Pickoff RH
Bolt, Fin Hex 1/4-20 UNC x .75
Duct Air Engine P/L LT
Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
Dash Lower STLT
Nut Crowntock 3/8-16 UNC
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
RJod Pivot Chassis/Hood
Bolt Shoulder 5/16 -18 TT
Screw Thdrol 5/16.18 x 1/2 TYTT
Screw Thdrol 3/8-16 x 1/2
Insed Lens Reflective
Plug, Button

NOTE_

All component dimensions given in U.S. inches
1 inch = 25.4 mm

37

TRACTOR

- - MODEL NU MBER 917.271065

GROUND DRIVE

p

52

16

38

TRACTOR

- - MODEL NUMBER

917.271065

GROUND DRIVE

KEY
NO.
1

PART
NO.
......

8
10
14
15
16

165866
STD561210
10040400
74490544
STD541431

19

s'rD541437

21
22
24
25
26
27
28
29
30
32
34
35
36
37
38
39
40
41
42

130564
169498
73350600
106868X
STD551037
STD561210
175765
71673
169592
74760512
175578
120193X
19211616
157211
165936
74760648
175461
175556
19131312

47
48
49
50
51
52
53
55
56
57
59
61
62
63
64
65

127783
154407
123205X
STD523715
STD5414.37
STD541431
105710X
105709X
STD523712
140294
169691
17060612
8883R
175410
71170764
STD551143

DESCRIPTION
Transaxle (See Breakdown)
Hydro Gr 314-0510
Rod Shift Fender Adjust
Pin Cotter 1/8 x 1 CAD
Washer Lock Hvy Hellcat
Bolt 11exFLGHD 5/16.18 x Gr 8
Nut Lock Hex W/Ins. 5/16-18
Unc
Nut Lock Hex W/Wsh 3/8-16
Uric
Knob, Deluxe 1/2-13
Rod, Brake Hydro
Nut, Hex Jam 3/8-16 Unc
Spdng, Brake Rod
Washer
Pin Cotter 1/8 x 3/4 CAD.
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
Bolt Hex Hd 5/16-18 Uric x 3/4
Shaft, Foot Pedal
Beadng, Nylon
Washer
Pin, Roll
Pulley, Composite, Flat
Bolt
Spacer, Split
Keeper, Belt Idler
Washer 13/32 x 13/16 x 12
Gauge
Pulley, Idler, V-Groove
Bellcrank, Clutch
Retainer, Belt
Bolt
Nut Crownlock 3/8-16 UNC
Nut, Crownlock 5/16-18 Unc
Link, Clutch
Spring, Return, Clutch
Bolt Hex 3/8-16 x 1-1/4
V-Belt
Keeper, Center Span
Screw. 3/8-16 x 3/4
Cover, Pedal
Pulley, Engine
Bolt 11ex 7/16-20 x 4 Gr. 5
Washer

39

KEY
NO.
66
70
71
73
74
75

PART
NO.
154778
134683
169183
169182
137057
121749X

76
77
78

STD581075
123583X
121748X

81
82
83
84
89
90
95
96
116
120
150
151
156
158
159
161

165596
165711
19171216
169594
164890X428
124346X
170201
449711
72140608
73900600
t 75456
19133216
166002
165589
165494
72140406

162
163

73680400
74780416

164
165
166
168
169
197
198
199
200

19091010
165623
166880
165492
165580
169613
169593
169612
72140508

202
212

72110614
145212

NOTE:

All component dimensions given in U.S.
inches 1 inch = 25.4 mm

DESCRIPTION
Keeper Belt Engine Hydro
Keeper Belt Engine
StrapTorque Lh Hydro
StrapTorque Rh Hydro
Spacer, Axle
Washer 25/32 x 1-1/4 x 16
Gauge
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16
Gauge
Shaft Asm Cross Tapered
SpringTorsion
Washer 17/32 x 3/4 x 16 Ga.
LinkTransaxle
Console, Shift
Nut Self-Thd Wsh-hd 1/4 Zinc
Control Bypass Hydro 20" Tires
Retainer Spdng 1•Zinc/Cad
Bolt Rdhd Sqneck 3/8-16 x 1
Nut Lock 3/8-16
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/16_D x 1,125
Bracket Shift Mount
Hub Tapered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4
Gr 5
Nut Crownlock 1/4-20 Unc
Bolt Hex Fin 1/4-20 Unc x 1
Gr5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening
Nyliner Snap-In 5/8"1D
Washer Nyl 7/8 ID x .105" Hyd
Bolt Shoulder5/16-18UNC
Bolt Rdhd Sgnk
5/16-18UNC x 1
Bolt Carr Sh 3/8-16 xl-3/4 Gr.5
Nut Hex Flange Lock

TRACTOR

- - MODEL NUMBER

917,271065

STEERING ASSEMBLY

L

_41

_7-----_e I

88

68

J

67

$7

J
47

(17

32

3O

4O

TRACTOR - - MODEL NUMBER 917.271065
STEERING ASSEMBLY

KEY
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
13
15
17
26
29
29
30
32
36
37
38
39
40
41
42
43
44
46
47
51
54
63
65
67
68
71
82
85
88
91
NOTE:

139768
154427
169840
169839
6266H
121748X
19272016
12000029
3366R
175121
STD551137
136518
145212
177876
126847X
19131416
17060612
STO561210
13O465
155099
152927
139769
19133812
STD541537
100711L
145054x426
121749X
153720
121232X
6855M
STD541431
74780520
8TD523710
160367
72140618
169827
175146
169835
133835
175118
175553

SteeringWheel
Axle Assembly STMP Dropped STL
Spindle Assembly, L.H.
Spindle Assembly, R.H.
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Ktip
Bearing,SteedngCotumn
Draglink
Washer, Lock
Spacer Brg Axle Front
Nut, Hexflange Lock
Shaft Assembly, Steering
Bushing, Link, Drag
Washer 13/32 x 7/8 x 16 Gauge
Screw 3/8-16 x 3/4
Pin
Rod, Tie
Bushing, Steering
Screw
Insert, Steering Wheel
Washer 13/32 x 2-3/8 x 12 Gauge
Nut Lock Center 3/8-24 UNF
Adaptor, Steering Wheel
Boot, Steering Shaft
Washer 25/32 x 1-1/4 x 16 Gauge
Extension Shaft Steering LR.LT
Cap, Spindle
Fitting, Grease
Nut Lock Hex w/Ins. 5/16-18 UNC
Bolt Fin Hex 5/16-18 UNC x 1-1/4
Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5
Spacer Brace Axle
Bolt Rdhd Sqnk 3/8-16 x 2-1/4
Axle, Brace
Steering Asm.
Bracket Susp Chassis Front
Fastner Christmas Tree
Bolt Shoulder 7/16-20
Clip Steering

Allcomponent dimensions given in U.S. inches
1 inch = 25.4 mm

41

TRACTOR

- - MODEL NUMBER

917.271065

ENGINE

38

6
,

!

_105

33
31

OPTIONAL

EQUIPMENT

Spark Arrester

42

]

14

TRACTOR

- - MODEL NUMBER

917.271065

ENGINE

KEY
NO.
1
2

PART
NO.
170548
17720410

3

......

4
13
14
16
23
29
31
32
33
87
38
40
44
45
46
77
80
81
101
105

159420
12-041-03
148456
STD551237
169837
137180
109202X
158990
123487X
137040
148315
124028X
17490412
17000612
19091416
19101216
74760508
73510400
M73030800
17120616

DESCRIPTION
Control, Throttle
Screw, Hex Head, Thread Cutting 1/4-20 x 5/8
Engine, (See Breakdown) KohlerModel No, CV18,5-41896
Muffler
Gasket Kohler
Tube Drain Oil Easy
Washer
Shield Brn/Dbr Guard
Arrestor, Spark
Tank, Fuel
Cap Assembly, Fuel Seam, Vented
Clamp, Hose
Line, Fuel
Plug Drain Oil Easy
Bushing, Snap, Fuel Line
Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4
Screw Hex Wsh Thdr 3/8-16 x 3/4
Washer 9/32 x 7/8 x 16 Gauge
Washer 5/16 x 3/4 x 16 Ga.
Bolt Hex Hd 5/16-18 Unc x 1/2
Nut Keps Hex 1/4-20Unc
Nut Flan-ge M8-1.25 Non-Lk Zinc
Screw 3/8-16 x 1

NOTE: All component dimensionsgiven in U.S. inches
1 Inch = 25.4 mm

43

TRACTOR - - MODEL NUMBER 917.271065
SEAT ASSEMBLY

24 !i

\:

! !

\

I
I-16

12

KEY
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12

140123
140551
71110616
19131610
145006
STD541437
124181X
17000616
19131614
174894
166369
121246X

Seat
Bracket, Pivot, Seat
Bolt
Washer 13/32 x 1 x 10 Gauge
Clip, Push-In Hinged
Nut
Spring, Seat
Screw 3/8-16 x 1-1/2
Washer 13/32 x 1 x 14 Gauge
Pan, Seat Emboss QCK Conn.
Knob Seat
Bracket, Switch Mounting

KEY
NO.
13
14
15
16
17
21
22
24

121248X
72050412
134300
121250X
123976X
171852
STD541431
19171912

25

127018X

NOTE:

44

PART
NO.

DESCRIPTION
Bushing,Snap
Bolt, Carriage 1/4-20 x 1-1/2
Spacer, Sprit .28 x .88
Spdng
Locknut, Ftange 1/4 Grade 5
Bolt, Shoulder 5/16-18 UNC
Nut
Washer 17/32 x 1-3/16 x 12
Ga.
Bolt, Shoulder 5/16-18 x .62

Allcomponent dimensionsgiven in U,S.
inches I Inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.271065
DECALS

10
21

3

5_

4

13

16

9

20

8

14

KEY
NO.

PART
NO.

DESCRIPTION

1
3
4
5
6
8
9
10
12
13
14

156811
171698
171699
171763
133644
166887
163204
156439
146046
163261
16O396

Decal, Oper. Instr.
Decal, Hood, R.H.
Decal, Hood, L.H.
Decal Hood Replacement
Decal, Customer Maintenance
Decal, Deck EZ3
Decal, Fender, Craftsman
Decal, Fender Danger
Decal, V-Belt Drive Schematic
Decal, Dash Phi
Decal, V-Belt Schematic

WHEELS & TIRES

KEY
NO.

PART
NO.

DESCRIPTION

16
20
21
-- - - - - -

138047
149516
163205
138311
165800X428
165799X428
169210
178706
178707

Decal, Battery Diehard
Decal, Battery Dngr/Psn Era,
Decal, Fender AutoSears
Decal, Lift Handle
Pad Footrest LH STLT
Pad Footrest RH STLT
Decal By Pass LT Hydro
Owner's Manual, English
Owner's Manual, Spanish

KEY
NO.

PART
NO.

DESCRIPTION

1
2
3
4

59192
65139
106222X
59904

5,8
106732X427
278H

4,10

11

7

90401-1

8
9
10

106108X427
122082X
7152J

11

! 04757X
144334

Valve Cap, Tire
Stem, Valve
Tire, Front
Tube, Front Tire
(Not Provided, Service Item
Only)
Rim, Front
Fitting,Grease (Front Wheel
Only)
Bearing, Flange (FrontWheel
Only)
Rim, Rear
Ttte,Rear
Tube, Rear Tire (Not Provide€
Service item Only)
Cap, Axle
Sealant, Tire 10 oz.

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

45

TRACTOR - - MODEL NU MBER 917.271065
LIFT ASSEMBLY

\/

7

5

13

6
5

13
19
20

13

15

TRACTOR

- - MODEL NUMBER

917.271065

LIFT ASSEMBLY

KEY
NO.
1
2
3
4
5
6
7
8
11
12
18
15
16
17
18
19
20
31
32
_OTE:

PART
NO.
159460
159471
105767X
12000002
19211621
120183X
125631X
122365X
139865
139866
STD624008
173288
73350800
130171
73800800
139868
163552
169865
73540600

DESCRIPTION
Lift Lever Inner Wire Assembly
Shaft Assembly, Lift
Pin, Groove
E-Ring
Washer 21/32 x 1 x 21 Gauge
Bearing, Nylon
Grip, Handle, Fluted
Button, Plunger, Red
Link, Lift, LH.
Link, Lift, R.H.
Retainer Spring
Link, Front
Nut, Hex, Jam 1/2-13 UNC
Trunnion
Locknut, Hex, with Washer Insert 1/2-13 UNC
Arm, Suspension, Rear
Retainer Spnng
Bearing, Pvt, Lift Spherical
Nut, Crownlock 3/8-24

All component dimensions given in U.S. inches
1 inch =-25.4 mm

47

TRACTOR
MOWER

- - MODEL NUMBER

917.271065

DECK

157 _67

106/_

102

,o_ ,/

103 105

° /

102f_

""
142
!147

21 22
_2/3

\

(

2
119
118

24

6

16
27
1

18
13_

115_

48

_112

TRACTOR - - MODEL NUMBER 917.271065
MOWERDECK
KEY
NO,

PART
NO.

1
2
3

165892
STD533107
138017

4

165460

5
6
8
9
10
11
13

STD624008
130832
850857
STD551137
140296
134149
137645

14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

128774
110485X
174493
72140505
132827
159770
STD541431
134753
131267
105304X
123713X
110452X
130968X428
19111016
131491
157722
129963
153535
137266
STD533717
133835
131494
STD551037

40
44
45
46
48
49
50
51
52
53
54
55
56
59
67

STD541437
140088
STD624003
137729
133944
174284
131340
STD541410
139888
131845
133943
155046
165723
141043
149846

DESCRIPTION

KEY
NO.

Mower Deck Assembly, 42"
Bolt
Bracket Assembly,Sway Bar,
Front
Brecket Sway Bar 38/42"
Deck
Retainer Spring
Arm, Suspension, Rear
Bolt, Hex 3/8-24 x 1.25 Gr. 8
Washe r, Lock
Washer, Hardened
Blade, Mulching
Shaft Assembly, Mandrel,
Vented
Housing,Mandrel, Vented
Bearing, Ball, Mandrel
Stripper, Vented Mower Deck
Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder
Baffle, Vortex
NutCrowntock5/16-18 UNC
Stiffener Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Washer 11/32 x 5/8 x 16 Ga.
Rod, Hinge
Screw ThdrolWasher Head
Washer, Spacer
Pulley, Mandrel
Nut, Toplock, Flanged
Bolt
Fastner, Christmas Tree
Pulley, Idler, Flat
Washer 13/32 x 13/16 x 16
Gauge
Nut Crownlock3/8-16 UNC
Guard, Mandrel, L.H.
Retainer
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
RollerAssembly, Cam Follower
Bolt, Shoulder #10-24 Gr. 5
Locknut
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
Guard, TUV Idler
KnobCustom Oval

PART
NO.

68
92
101
102
103
104
105
106
111
112
113
114
115
116
117
118
119
121
129
130

144969
73800600
136420
71081010
19061216
STD551110
160793
2029J
155197
155198
17060514
STD541431
72110504
4898H
165746
73930600
STD551037
143723
19131312
STD523710

131
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159

STD533710
165890
157109
158634
165888
171977
131335
169022
165898
19091216
169670
169676
169674
169675
169671
169672
169669
17720410
72140614

--

130794

--

169583

DESCRIPTION
V-Belt
Nut Lock Hex 3/8-16
MulcherCover
Screw
Washer #10
Washer, Lock
LatchAssembly, Bagger
Nut, Weld
Bracket, Gauge, Wheel L.H.
Bracket, Gauge, Wheel R.H.
Screw 5/16-18
Nut, Hex, Keps 5/16-18 UNC
Bolt, Carriage 5/16 UNC x 1/2
Bolt, Shoulder
Wheel, Gauge
Nut, Centedock 3/8-16
Washer 3/8 x 7/8 x 14 Gauge
Bracket
Washer 13/32 x 13/16 x12 Ga.
Bolt, Fin Hex 3/8-16 UNC xl
Gr. 5
Bolt, Rdhd Sqnk 3/8-16UNCx 1
Arm SpringBrake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
BoltCardage Idler
SpringExtension
Spring Return Idler
Retainer Spdng Yellow Zinc
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch
Cable Clutch 42 In
Washer Flat 3/8" Type B
Spflng Retainer
Spring Retention Lever
Spacer
RodClutch
Screw Hex Thd Cut 1/4-20 x5/8
Bolt Rdhd Sqn
3/8-16 UNC x 1- 3/4
Mandrel Assembly (includes
Key Numbers 8-10, 13-15, 31
and 32)
Mower Deck, Complete
(Standard Deck, Order
Separately Mulcher Plate and
Gauge Wheel Components,
Key Nos. 101-106 and 111121)

NOTE: All component dimensions given in U.S.inches
1 inch = 25.4 mm

49

119-

o

120_128

12

mO
|

19

|

109

oO

31

/

81

9OO

m
f"
z
c

0
m
I"
z

m_
m

:;o W
77
79

19

73
17

,,_

lID

_57

2\
_127

\
16
12
35 \

0

32

U1

64

93

48
_9
60
_'

63

58

I O7

TRACTOR

- - MODEL

NUMBER

917.271065

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY
NO.

PART
NO.

1
2
3
4
5
6
7

t 70351
170352
170353
170354
169898
170355
170356

8
9
10
11
12
13
14

170357
170358
170359
170360
169870
170361
169869

16

170362

17
18
19
23
24
27
28
29
3O
31

170363
170364
150771
170365
170360
170367
170368
170369
170370
170371

32

170389

33

142991

34
35

170390
170391

36

170392

37
38
39
4O
41
42
43
44

150792
150793
150809
170393
170394
170395
170396
150797

45
46
47
48
49
50
51

170397
170398
170999
170400
170401
170202
170403

52

170404

53
54
55
56
57
58

170405
170406
142977
142978
150798

Main Housing,Assembly
Side Housing, Assembly
Center Section, Assembly
Swashplate,Trunion Machined
Block - Assembly
Sealant 10.50z
Hex Flange Screw 1/4-20 X
1,25
Stud. 5/16-24 Hex Double End
Shaft, Input
Ring-Retaining
Spacer
Ring- Retaining
Seal, Lip .67 X 1.58 X .276
Ball Srg 17ram Id X 40mm Od
X 12ram
Hex Flange Head Screw 5/1624X0.75
Lip Seal 18 X 32 × 7
Arm,Control
Bearing, 30x52x13 Thrust
Check Plug Assembly, Washer
Shaft, Motor
Gear - Pinion, 13t
10t/48t Gear
Gear, 10t Jackshaft
601Bull Gear
Sleeve Bearing .75 X 1.575 X
.625
SleeveBeadng(Outboard)
.75xl .750x.625
Washer, 3/4 Id X 1-1/20d X
.13 Thk
Lip Seal Axle Seal
Shaft, Axle .75 X 11.39 (Key,
R,H.)
Shaft. Axle .75 X 16.99 (Key,
L,H.)
Miter Gear (Splined)
Miter Gear 15t (0.5 Id)
Shaft
Ring, Spiral Retaining
Pin, Jeckshaft
Magnet, Ring
Spring, Bypass
Hydro Mtg Screw 3/8-24 X 2.5
Long
Filter
Base, Filter
Actuator, Bypass
Rod, Bypass Actuator
Arm, Bypass
Retaining Ring .250 External
Seal, Lip .741 X .250 X .250
To
Flat Washer, 5/8 Id X 1.00d
X ,05 Thk
RetainingRing
Bearing, Center Block
Spring - Helical Compression
Washer
20w-50 O_l

170407

Breke Yoke

DESCRIPTION

KEY
NO.

PART
NO.

59
60
61
62
63

170408
142883
142881
142887
170410

64
65
66
67
68
69
70
71

142892
170411
170412
170413
170414
170415
170416
170417

72

170418

73

142884

74
75

170419
170420

76
77
78
79
60

170421
170422
142969
142980
150778

81
82

170423
170424

83
84
85
86
87
88
90
93
107
108

161162
170425
170426
170427
170424
170429
170430
170431
170432
170433

109
111
112
113

170434
170435
170436
170437

116
119
120
121

170438
170439
170440
170441

122
123
124

170442
170443
170444

125
126
127
128
900

170445
170446
170447
173165
166768

DESCRIPTION
Rotor, Brake
Brake Puck
Puck Plate
Brake Actuating Pin
Hfhcs 1/4-20x2 W/Patch,
SpecialFlange
Bolt, 1/4-20 X 1 W/Patch
Spacer
Spring, Brake Arm Bias
Sq. Hd. Bolt5/16-24-Ribbed
Arm, Brake
Slotted Hex Nut 5/16-24
Coiler Pin 3/32 X 3/4
Compression SpringBrake
An_-Drag
Washer, Ht .5 I.D. X I O.D. X
.032
Flat - Washer 11/32 I.D. X 7/,
O.D
Oil Seal .625 X 1.0 X .25
Check Plug Assembly, .027,
Washer
Stud, 5/16-24 FdctJonPack
Puck, .830 X 1.50 X .0975
Spring,HelicalComp
Spacer
Hex Lock Nut 5/16-24Unit
(Nylon Insert)
Wedge, Fdction Pack
Clip, Washer.316xt.50x.t04
(Plated)
Pin, Standard Headless
Fitting, 5/16 Sae 5/32 Tube
Hose, Expansion Tank
ExpansionTank
Cap - Poppet Valve
Bolt, Self Tapping 10-32 X t/
Puck, Inner Wedge
SpringClip - HousingThrust
Deflector
Washer, Motor Shaft .71idx
1.15odx.030thk
Plug, Sae #6
O-Ring .07X .301 I.D.
Shield,Vent
Bracket, Support Expansion
Tank
SiliconSponge
Fan, 7 In.
Pulley
Hex Lock Nut 1/2-20 (Nylon
Insert)
Washer, Belleville
13eltKeeper
CenterSection-Filter-Bypas
Assembly
Filter Assembly
Fan. Pulley Sen/ice Assem
Seal - O-Ring Kit
Kit, Expansion Tank
TransaxleComplete

NOTE: AIIcomponentdlmensionsgivenlnU.S..
inches 1 inch = 25.4 mm

51

TRACTOR--

MODEL NUMBER

KOHLER ENGINE-MODEL

917.271065

NUMBER CV15.5, TYPE NUMBER 41596

J

AIR INTAKE

I

BLOWER

HOUSING

AND

BAFFLES

I

15

8

I

6--o

8 --_7

11 --

ENGINE

_--I0

CONTROLS

I

--9

CRANKSHAFT

]

EXHAUST

I
4

/
6

52

TRACTOR

- - MODEL NUMBER

KOHLER ENGINE-MODEL

NUMBER CV15.5, TYPE NUMBER 41596
ENGINE

AIR INTAKE
KEY
NO.

PART
NO,

1

12-743-05-S

2
3
4
5
6
7

25-341-02-S
12-096-24-S
12-083-08-S
12-100-01-S
X-25-63-S
12-083-05-S

8
9

12-313-04-S
12-094-12-S

10

12-072-05-S

11

12-086-01-S

12
12-041-02-S
NOT ILLUSTRATED
-12-113-53-S

KEY
NO.

DESCRiPTiON
Kit, Air Cleaner (Includes
Key Numbers 2 thru 12)
Knob, Air Cleaner Cover
Cover, Air Cleaner
Precleaner Element
Wing Nut
Washer, Plain 1/4
Element, Air Cleaner
(Includes #7)
Grommet
Base, Air Cleaner
(Includes Key Numbers 9
and 10)
Stud, Mounting Plate M6 x
1.0 x 66
Screw, #10 Hi-Lo Thread
Forming (2)
Gasket, Air Cleaner

1
2
3

Decal, Air Cleaner

13
14
15
16

4
5
6
7
8
9
10
11
12

CRANKSHAFT
KEY
NO.
1
2

PART
NO.
12-014-37-S
12-139-01-S

DESCRIPTION

PART
NO.

1

M-0545010-S

2
3
4

24-468-10-S
12-146-07-S
M-0645020-S

6
7
9
8
10
11

24-096-05-S
12-027-32-S
12-141-01-S
12-096-28-S
25-154-02-S
M-0545020-S

12
13

12-063-05-S
M-0645016-S

14
12-063-08-S
15
12-063-01-S
NOT ILLUSTRATED
-12-113-64-S

CONTROLS

PART
NO,

DESCRIPTION

12-079-07-S
12-237-01-S
M-0664020-S

Linkage, Choke
Clamp, Cable
Screw, Locked Socket
M6 x 1.0 x 20 (2)
M-0545016-S
Screw, Hex Flange
M5 x .8 x 16
12-536-09-S
Control, Speed Assembly
(Includes Key Numbers 6
through 9)
M-0443020-S
Screw, Pan Head
M4 x 0.7 x 20
SM-0443025-SScrew,
Pan Head
M4 x 0.7 x 25
12-089-11-S
Spring, Choke Adjust (2)
12-089-23-S
Spring, Choke Return
12-089-24-S
Spring, Governor
M-0641060-S
Nut, Hex Flange M6 x 1.0
SM-0642025-SScrew,
Hex Flange
M6 x 1.0 x 25
12-090-05-S
Lever, Governor
25-158-11-S
Bushing, Throttle Linkage
12-079-01-S
Linkage, Throttle
25-158-08-S
Bushing, Linkage
Retaining

EXHAUST

Crankshaft
Plug, Cup

KEY
NO.
1
2
3

BLOWER HOUSING AND BAFFLES
KEY
NO.

917.271065

4
5
6

DESCRIPTION
Screw, Hex Flange
M5 x 0.8 x 10 (8)
Washer, Plain 1/4
Plate, Blower Housing
Screw, Hex Flange
M6 x 1.0 x 20
Cover, Pinion
Housing, Blower
Ring, Retainer (2)
Cover
Clip, Mounting (3)
Screw, Hex Flange
M5 x .8 x 20 (3)
Baffle, Intake Side
Screw, Hex Flange
M6 x 1.0 x 16 (2)
Baffle, Cylinder Head
Baffle, Cylinder

PART
NO.

DESCRIPTION

M-0829033-S Stud, M8 x 1.25 x 33 (2)
12-041-03-S Gasket, Exhaust Manifold
M-0841080-S Nut, Hex Flange
M8 x 1.25 (2)
12-126-11-S Bracket, Muffler
12-445-06-S Strap, Lifting
M-0645025-S Screw, HexFlange
M6 x 1.0 x 25 (2)

NOT ILLUSTRATED

KEY
NO.
---

PART
NO.
12-522-18
12-755-59-S

DESCRIPTION
Short Block
Gasket Set

RPM Settings: Low Speed: 1500-2000
RPM Settings: High Speed: 3200-3400
NOTE:
inches

Decal, Horsepower

53

All component dimensions
1 inch = 25.4 mm

given in U.S.

TRACTOR

- - MODEL NUMBER

KOHLER ENGINE-MODEL

FUEL

SYSTEM

917.271065

NUMBER CV15.5, TYPE NUMBER 41596

I

(_11
'_9

/,o:

7

5

/
3

P@
2

CYLINDER

HEAD,

VALVE

AND BREATHER

J
25_

54

/
1

TRACTOR - - MODEL NUMBER 917.271065
KOHLER ENGINE-MODEL

NUMBER CV15.5, TYPE NUMBER 41596

FUEL SYSTEM
KEY
NO.

PART
NO.

1

M-641060-S

2
3
4

X-22-11-S
M-629116-S
12-853-94-S

5
6

12-041-02-S
12-053-94-S

7
8
9
10
11
12
13
14

12-041-01-S
12-265-04-S
X-426-9-S
25-353-10-S
25-050-02-S
47-154-01-S
12-757-02-S
12-757-33-S

15
12-041-06-S
NOT ILLUSTRATED
-12-041-01-S
- 12-757-03-S
- 12-518-37-S

--

M-561010-S

---

24-452-20-S
12-454-03-S

CYLINDER HEAD, VALVE AND BREATHER
KEY
NO.

DESCRIPTION
Nut, Hex. Flange
M6xl.0 (2)
Washer, Lock
Stud (NRP) (2) ,
Kit, carburetor (Includes 57 Qty. 1 & 25 452 20
Terminal)
Gasket, air cleaner
Carburetor assembly (For
information only not
available separately)
(Includes 13-15, & 12 757
03-3 kit, carburetor repair
Gasket, Carburetor
Deflector, heat
Clamp, hose (2)
Line, fuel 9"
Filter, Fuel
Clip, Cable
Kit, Float
Kit, solenoid repair
(Includes 15, 12 454 03-S
Tie wire, & 25-452 20-S
Terminal
Gasket, bowl retainer screw

t
2
3
4
5

PART
NO.
12-351-01-S
12-755-60-S
12-411-01-S
12-041-10-S
12-017-01-S
12-017-02-S

Gasket, Carburetor
Kit, Carburetor Repair
Lead, Red( 37", 20 Gauge,
Uninsulated Socket and
_nsulated Socket Terminal)
Screw, Thread Forming
M5 X -.8 x 10
Terminal
Tie, Cable

6

12-016-01-S
12-016-02-S

7
8
9

12-146-13-S
12-468-05-S
12-112-13-S

10

12-086-15-S

11
12
13
14
15
16

12-089-01-S
12-173-01-S
12-755-03-S
X-426-9-S
12-326-03-S
M-0645020-S

17
18
19
20

12-096-07-S
235011-S
24-032-05-S
M-0640034-S

21
22
23

24-194-01-S
24-186-03-S
M-0545010-S

24
25
26
27

12-018-01-S
12-402-02-S
12-318-09-S
X-75-23-S

DESCRIPTION
Lifter, Valve (2)
Kit, Cylinder Head
Rod, Push (2)
Gasket, Cylinder Head
Valve, Intake, Standard
Size
Valve, Intake, .25"
Oversize
Valve, Exhaust, Standard
Valve, Exhaust, .25"
Oversize
Plate, Guide
Washer, Plain 13/32
Spacer, Head Bolt Exhaust
Port
Screw, Hex Flange
M10 x 1.5 x 81 (5)
Spring, Valve (2)
Cap, Valve Spring (2)
Kit, Retainer (2)
Clamp, Hose (2)
Hose, Breather
Screw, Hex Flange
M6x1.0x20(5)
Cover, Valve with Nipple
Retainer, Spring
Seal, Valve Stem
Screw, Hex Flange
M6xlx34(2)
Pivot, Rocker Arm (2)
Arm, Rocker (2)
Screw, Hex Flange
M5 x 0.8 x 10
Retainer, Breather Reed
Reed, Breather
Head, Cylinder
Plug, Pipe, Allen Head 1/8

NOTE: All component dimensions
inches 1 inch = 25.4 mm

55

given in U.S.

TRACTOR

- - MODEL NUMBER

KOHLER ENGINE-MODEL

917.271065

NUMBER CV15.5, TYPE NUMBER 41596

I

IGNITION

/ ELECTRICAL

I

OIL PAN

/ LUBRICATION

I
_10

Q--s

6...%

CRANKCASE
23

I

/

STARTING

22

SYSTEM

2
3

@
o

t3

17

10

56

I

TRACTOR - - MODEL NUMBER 917.271065
KOHLER ENGINE-MODEL NUMBER CV15.5, TYPE NUMBER 41596
IGNITION / ELECTRICAL
KEY
NO.

PART
NO.

1

12-086-14-S

2
3
4
5
6
7
8
9

12-468-03-S
24-162-03-S
25-084-47-S
12-157-03-S
X-42-15-S
12-025-37-S
12-155-09-S
M-0548025-S

10

M-0545010-S

11
12
13
14
15

12-085-10-S
12-132-02-S
X-728-1-S
12-584-04-S
M-0545020-S

NOT ILLUSTRATED
-12-518-35-S

--

12-454-03-S

CRANKCASE
KEY
NO.

DESCRIPTION

3
4

9
10

Lead, White, Ground To Kill
(36", 18 Gauge, Fully
Insulated Push-on Tab and
Uninsulated Push-on Tab
Terminals)
Tie wire

11
12
13

PART
NO.
12-038-01-S

2

25-755-13-S

3
4
5
6

12-153-03-S
12-153-02-S
12-123-04-S
M-645025-S

7
8
9
10

12-153-01-S
25-162-07-S
12-096-03-S
M-545016-S

11
12
13
14
15
16
17

12-050-01-S
25-462-09-S
X-75-10-S
12-393-01-S
12-153-06-S
12-096-34-S
M-545016-S

18
19

12-032-03-S
24-086-16-S

20

24-086-17-S

21

12-199-56-S

DESCRIPTION

12-032-03-S
12-522-18-S

Screw, Hex Flange
MlOx 1.5x46
Washer, Plain 3/8
Screen, Grass
Bolt, shoulder (4)
Spacer, Fan (4)
Key
Flywheel Assembly
Connector
Screw, Hex Cap
M5 x 0.8 x 25 (2)
Screw, Hex Flange
M5 x 0.8 x 10 (2)
Stator
Spark Plug
Clip, Cable
Module ignition
Screw, Hex Flange
M5 x 0.8 x 20 (2)

OIL PAN / LUBRICATION
KEY
NO.

PART
NO.

DESCRIPTION

14

Dipstick Assembly
(Includes Key Numbers 2
and 3)
Kit, Oil Fill Cap (Includes
Key #3)
O-Ring, Dipstick
O-Ring, Upper Oil Fill Tube
Tube, Oil Fill
Screw, Hex Flange
M6 x 1.0 x 25
O-Ring, Lower Oil Fill Tube
Screen, Oil Pick-up
Cover, Oil Pick-up Screen
Screw, Hex Flange
M5 x 0.8 x 16
Oil, Filter
Valve Oil Pressure Relief
Plug, square hd solid 3/8"
Oil Pump Assembly
O-Ring, Oil pump Cover
Cover, Oil Pump
Screw, Hex Flange
M5 x 0.8 x 16 (3)
(P.T.O, End)
Screw, Hex. Flange
M8 X 1.25 X 45 (11)
Screw, Hex. Flange
M8X 1.25X45
Pan, Oil Assembly
(Includes 12, 14-17)

15
16
17
18
19
20
21
22
23
24

Seal, Crankshaft
Block, Cylinder (Use Short
Block)
12-445-02-S
Strap, Lifting
M-0839025-S
Screw, Hex Flange
M8x1.25x25
12-380-03-S Dowel, Locating (4)
12-755-49-S Kit, Camshaft (Includes
Key #7 & 8)
12-089-18-S Spring, Actuating
12-422-08-S Shim, Camshaft, Blue
12-422-09-S Shim, Camshaft, Red (A.R.)
12-422-10-S Shim, Camshaft, Yellow
(A.R.)
12-422-11-S
Shim, Camshaft, Green
(A.R.)
12-422-12-S
Shim, Camshaft, Grey (A.R.)
12-422-13-S
Shim, Camshaft, Black (A.R.)
12-422-07-S
Shim, Camshaft, White (A.R.)
12-144-27-S
Shaft, Balance
12-874-07-S
Piston w/Ring Set
Standard
12-874-08-S
Piston w/Ring Set .25"
Oversize
12-874-09-S
Piston w/Ring Set .50"
Oversize
12-018-02-S Retainer, Piston Pin (2)
12-108-07-S Ring Set, Standard
12-108-08-S Ring Set .25" Oversize
12-108-09-S Ring Set .50" Oversize
12-067-05-S Connecting Rod, Standard
12-067-06-S Connecting Rod .25"
Oversize
12-380-Ol-S
Pin, Governor Regulating
Gear, Governor Assembly
12-043-05-S
Washer, Plain, 6mm
M-0631005-S
Shaft, Governor Gear
12-144-02-S
Plug, Cup
52-139-09-S
Kit, Shaft, Governor Cross,
12-755-64-S
with Clip (Includes Key #20
and 24)
Shaft, Governor Cross
12-144-24-S
Washer,
Plain 1/4
X-25-102-S
Seal, Governor Cross Shaft
12-032-01-S
SM-0631015-SWasher, Plain, 6ram
12-154-05-S Clip, Hitch Pin

STARTING

SYSTEM

KEY
NO.
1

PART
NO.
M-053g070-S

2

25-098-03-S

3
4
5
7
8

12-755-54-S
12-227-06-S
45-170-03-S
12-227-11-S
12-086-25-S

DESCRIPTION
Screw, Hex Flange
M8x1.25x70(2)
Starter Assembly
(Includes Key Numbers 3-8)
Kit, Drive End
Cap, Drive End
Armature
End Cap, Commutator
Screw, Hex Flange
1/4-20 x 4-5/8 (2)

NOTE: All component dimensions
inches 1 inch = 25.4 mm

57

given in U_S.

58

SUGGESTED

_r

GUIDE FOR SIGHTING

SLOPES

FOR SAFE OPERATION

_

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.

15 ° MAX.

I
AJk
_

greater
never
the the
face.face
Make
Operate than
your 15°),
Tractor
upacross
and down
of turns
slopesgradu(not
ally to prevent tipping or loss of control. Exercise extreme

]
|

I



Source Exif Data:
File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.2
Linearized                      : No
Page Count                      : 59
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Tue Aug 14 11:20:01 2007
Author                          : 
Title                           : 
Subject                         : 
EXIF Metadata provided by EXIF.tools

Navigation menu