Craftsman 917271071 User Manual LAWN TRACTOR Manuals And Guides L9910389
CRAFTSMAN Lawn, Tractor Manual L9910389 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917271071 917271071 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917271071. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
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Owner's Manual CRAFTXMRN o 16 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No 917.271071 • • • • Safety Assembly Operation Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. Sears, Roebuck Visit our Craftsman For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mort - Sat and Co., Hoffman Estates, Website: ww,x,.sears.com/craftsman IL 60179 Maintenance....................................... 18 Serviceand Adjustments....................22 Storage............................................... 27 Troubleshooting................................. 28 RepairParts........................................ 32 PartsOrdering.....................BackCover Warranty............................................... 2 SafetyRules ......................................... 2 Product Specifications.......................... 5 Assembly.............................................. 8 Operation............................................ 12 MaintenanceSchedule......................18 LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENT Fortwo (2)yearsfromthe dateof purchase,if this CraftsmanRidingEquipmentis maintained,lubricatedand tuned up accordingto the instructionsin the owner's manual,Searswill repairor replace,free of charge,any partsfoundto be defectivein materialor workmanship. This Warrantydoesnot cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Riding equipment used for commercial LIMITED 90 DAY WARRANTY or rental purposes. ON BAFFERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. . Slow down before turning. OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. IL 60179 Be sure the area is clear of other IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL ESTATES, 2 • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do notturn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-effs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do nottry to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine'and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adulL • Be alert and turn machine off if children enter the area. SLOPE OPERATION Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO" • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommen- SERVICE dations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. 3 Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container: Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mew in reverse unless'abso- machine. cles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • Do notturn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children ou' ff the mowing area and under the w_ hful care of another responsible adult. Be alert and turn machine children enter the area. Tall grass can hide obsta- off if _WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. • i, Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEAWARE!!!YOUR SAFETY IS INVOLVED. _i_CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. 4 PRODUCT MAINTENANCE SPECIFICATIONS AGREEMENT A Sears Maintenance Agreement available on this product. Contact nearest Sears store for details. GASOLINE CAPACITY AND TYPE: t .25 GALLONS UNLEADED REGULAR OILTYPE SAE 10W-30 CUSTOMER (ABOVE 32°F) SAE 5W-30 (BELOW 32°F} W/FILTER: 4.0PINTS W/O FILTER: 3.5 PINT5 • Read and observe the safety • Follow a regular schedule in ing, caring for and using your Follow the instructions under nance" and "Storage" sections owner's manual. API-SF/SG/SH): OILCAPACITY: SPARK PLUG: CHAMPION RC12YC GROUND SPEED (MPH): NOTADJUSTABLE FORWARD: 1s'r 1.2 2 N° 1.5 3 R° 2.3 4 TM 3.5 5 TM 4.8 6 TM 5.4 REVERSE: 1.5 TIRE PRESSURE:FRONT: REAR: 14 PSI 10 PSI CHARGING SYSTEM: 15 AMPS @ 3600 RPM BA"N-ERY: AMP/HR: MIN CCA: I" BLADE . BOLT RESPONSIBILITIES rules. maintaintractor. "Mainteof this _, WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it Should be maintained in effective working order by the operator. In the state of California the above is GAP: .040") VALVE CLEARANCE: is your required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the, muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual). 30 240 CASE SIZE: U1R 27-35 F7". LBS. ITORQUE: CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". 5 Parts Bag contents shown full size (1) Hex Bolt 5/16-18 x 1-1/4 (1) Hex Bolt 3/8-16 x 1 (1) Lockwasher L 3/8 (1) Large Flat Washer (1) Locknut 5/16-18 (1) Knob (1) Shoulder Bolt 5/16-18 (1) Washer 17/32 (2) ckWashers (2) Weld Nuts #10 #10 x 1-3/16 x 12 Gauge (2) Screws #10 x 5/8 (2) Washers 3/16 x 3/4 x 16 Gauge Parts packed separately in carton Seat Mulcher Plate Steering Boot Video Cassette Steering Wheel Parts Bag Manual Parts Bag contents not shown full size _ teering Wheel Extension Shaft t Insert teering Slope Sheet _2 , Steering Wheel , Adapter (2) Keys 7 I ) Latch Hook Assemblys I Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe.and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. Insert TOOLS REQUIRF") FOR ASSEMBLY r_ A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) 3/4" Socket w/(1 ) Utility knife drive rachet (2) 1/2" wrench (1) Phillips Screw(1) Tire pressure driver gauge When right or left h qd is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). _ Stee?ing Wheel Extension -_-_-_Wash __ er Steering _ Shaft _ _,_ _:> Boot Tabs _ 5/16 Adapter 5/16 Hex Locknut Bolt CARTON • Remove all accessible loose parts and parts boxes from shipping carton. • Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. • Check for any additional loose parts or boxes and remove. BEFORE SKID ATTACH 3/8 Hex Bolt 3/8 Lockwasher Large Flat _ TO REMOVE TRA, ;TOR FROM CARTON UNPACK _ ROLLING STEERING ASSEMBLE BOOT TRACTOR INSTALL STEERING SHAFT WHEEL • Position front wheels of the tractor so they are pointing straight forward. • Slide steering wheel adapter onto steering shaft extension. • Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. • Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. • Snap steering wheel insert into center of steering wheel. • Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. OFF WHEEL EXTENS!ON • Slide extension Tab Slots AND shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibs. torque. • Place tabs of steering boot over tab slots in dash and push down to secure. 8 HOW TO SET UP YOUR TRACTOR CHECK TO ROLLTRACTOR Operation section BATTERY • Lift seat pan to raised position and open battery box door. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BA-i-FERY" Maintenance section of this manual for charging function OFF SKID (See for location and of controls) Press lift lever plunger and raise attachment lift lev_. to its highest position. • Release parking brake by depressing clutch/brake pedal. Place gearshift lever in neutral (N) position. • Roll tractor forward off skid. in instructions). • Remove banding holding guard up against tractor. TO DRIVE Battery Box Door INSTALL Terminal clear of other people and objects. • Be sure all the above assembly steps have been completed. • Check.engine oil level and fill fuel tank with gasoline. • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. • Place gearshift lever in neutral (N) position. • Press lift lever plunger and raise attachment lift lev, to its highest position. • Start the engine. After engine has started, move throttle control to idle position. • Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. • Slowly release clutch/brake pedal and slowly drive tractor off skid. • Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. • Turn ignition key to "OFF" position. Continue with the instructions that follow. SEAT Adjust seat before tightening adjustment knob. • Remove cardboard packing on seat pan. • Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely, • Assemble adjustment knob and flat washer loosely, Do not tighten, • Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. • Raise seat and tighten adjustment knob securely. Seat Seat Pan Shoulder Bolt 'k . OFF SKID _1, WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is Label Terminal TRACTOR discharge . Flat Washer Adjustment Knob 9 CHECK TIRE PRESSURE CHECK Hook Points Down Weld Nut From The Top The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. Weld Nut Lock .Washer Latch Latch DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments manual. section CHECK FOR PROPER OF ALL BELTS POSITION Lock Washer Mulcher Plate of this Washer '_/-" Screw Deflector Shield See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sectoin of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM ooks After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. INSTALL MULCHER _I, CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation. PLATE • Install two latch hooks to mulc.her plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. • Tighten hardware securely. • Raise and hold deflector shield in upright position. • Place front of mulcher plate over front of mower deck opening and slide into place, as shown. • Hook front latch into hole on front of mower deck. • Hook rear latch into hole on back of mower deck. TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed also. 10 for discharging and bagging _CHECKUST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: ,/ All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: 4" Engine oil is at proper level. 4" Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. 11 These symbols may appear on your tractor Learn and understand their meaning. BATTERY CAUTION OR WARNING or in literature REVERSE supplied FORWARD FAST ,,, FUEL CHOKE with the product. SLOW ov . MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED MOWER LIFT R N H L ATFACHMENT CLUTCH ENGAGED IGNITION DANGER, REVERSE C NEUTRAL '_TTACHMENT FCH DISENGAGED HIGH LOW KEEP AREA CLEAR PARKING BRAKE SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (Automatic Models only) KEEP HANDS AND FEET AWAY 12 KNOW YOUR TRACTOR READ THIS OWNER'S YOUR TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Clutch Lever Ignition Switch Light Switch Position Lift Lever Ammeter Throttle/Choke Control Clutch/Brake Control AMachment Lift Lever g Brake - Gearshift Lever Height Adjustment Knob Our tractors ATTACHMENT CLUTCH conform to the safety standards of the American National Standards Institute. LEVER: Used ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CHOKE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER: Selects the speed and direction of the tractor. HEIGHT ADJUASTMENT KNOB: .Used to Adjust the mower cutting height. attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever len changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: .Indicates battery charging (+) or discharging (-). PARKING BRAKE: Locks clutch/brake into the brake position. 13 The operation of any tractor can result in foreign objects thrown into the I eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision.safety mask over spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. TO SET PARKING BRAKE tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. • Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Throttle/ Attachment Clutch Lever Choke "Engaged" Position Control THROI-I'LE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. led', Position ,Parking Brake ed" Position "Brak_ Position /_ I • Full throttle offers the best bagging mower performance. and TO MOVE FORWARD AND BACKWARD G.ear Shift Lever Clutch/Brake Pedal "Drive" Position Height Adjustment Knob The direction and speed of movement is controlled by the gearshift lever. • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. • Move gearshift lever to desired position. • Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life "Disengaged" Positio'n STOPPING MOWER BLADES - • To stop mower blades, move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE - • To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. • Move gearshift lever to neutral (N) position. of your transaxle. ENGINE The cutting height is controlled by turning the height adjustment knob in desired direction. • Turn knob clockwise (F_I) to raise cutting height. • Turn knob counterclockwise (P_)to lower cutting height. TO ADJUST - • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. MOWER cu'n'ING HEIGHT 14 The cuttingheight rangeis approximately1-1/2"to 4". The heightsare measuredfromthe groundto the blade tip with the enginenot running. These heightsare approximateand may vary dependingupon soil conditions,height of grassandtypes of grass being mowed. • The averagelawn shouldbe cut to approximately2-1/2 inchesduringthe cool seasonand to over 3 inches duringhot months. For healthierand betterlookinglawns,mow often and aftermoderategrowth. • Forbest cuttingperformance,grass over6 inchesin heightshouldbe mowedtwice. Makethe first cut relativelyhigh;the secondto desired height. TO ADJUST GAUGE • Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See "TO ADJUST MOWER CUFFING HEIGHT" in the Operation section of this manual). • With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and tighten securely. • Repeat for opposite side installing gauge wheel in same adjustment hole. Mounting Bracket --, lift • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. _CAUTION: Do no_ operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. Attachment Clutch Lever "Engage Attachment Lift Lever High Position "Disengaged' Position WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position, Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions, Gauge Wheel • Select desired height of cut. • Lower mower with attachment control. ge Guard TO OPERATE ON HILLS h_il CAUTION: Do not drive up or down Is with. slopes greater than 15 ° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift le,,r to 1st gear. Be sure you have all( ed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) 3/8-1E Shoulder position. Gauge Do not push or tow tractor at more than TO OPERATE MOWER five (5) MPH. NOTE: To protect hood from damage Your tractor is equipped with an operator when transporting your tractor on a truck presence sensing switch. Any attempt by or a trailer, be sure hood is closed and the operator to leave the seat with the secured to tractor. Use an appropriate engine running and the attachment means of tying hood to tractor (rope, clutch engaged will shut off the engine. 15 cord, etc.). 3/8-16 Locknut TOWING CARTSAND A'n'ACHM ENTS OTHER Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a toad, while on a slope, is dangerous. Tires can lose traction with the ground and cau._e you to lose control of your tractor. engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _, CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. BEFORE TO START ENGINE CHECK STARTING ENGINE THE ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in neutrat (N) position. • Move attachment clutch to "DISEN- OIL LEVEL • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Unthread and re_ ove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessa,',, add oil until "FULL" mark on a,pstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte- GAGED" position. • Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the nance section of this manual). • To change engine oil, see the Customer Responsibilities section.in this manual. ADDGASOLINE • Fill fuel tank. Use fresh, clean: regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel _,,stem should be emptied before stor ge of 30 days or longer. Drain the gas tank, start the choke position WARM WEATHER AND ABOVE) and retry. STARTING (50 ° F • When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER AND BELOW) STARTING ( 50 ° F • When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. 16 • The attachments can also be used f 1 during the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu- • • • • • tion of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. J MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, a, _ust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then Change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3 17 MAINTENANCE Check Chock SCHEDULE Brake Pressure Operation Tire _ T Cheek Operator Presence Interlock Systems R" Check for Loose and Fasteners ll_ T Lubrication 0 Chock Battery LevelMower Blades Sharpen/Replace Clean Battery and T_rminals a _,'_/_/_o_ ll_ Char[ V # Check Transaxle Adjust Blade Belt(s) Adjust Motion Drive Check Engine Change ¥/z _I Cooling Tension Belt(s) _s Tension 11_5 Oil Level Engine _ Oil _2; V # E N CleanAirFilter Clean Air Screen G Inspect N Replace Engine Oil Filter (If equipped) Clean Cooling Fins 1_1.2 _11_ 2 Replace Replace _2 Replace more Muffler/Spark Fuel Change 2 3 Service more ellen If equipped w_h oil 4 Replace GENERAL Arrester Spark Plug Air Filter Paper 1 bh_des _2 Cartridge Filter ellen when when filter¸ more operating under a heaVy operQting in dirty or dusty chQnge oil every 50 hours¸ o_en when mowin 0 in sandy Iood or in hngh ambient temperatures. conditions sob If equipped 6 7 Not required Tighten front Do not with I _)Spindle The warranty on this tractor does not cover items tha_ have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this Wheel zerk manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A adjustable if equtpped aLxle p_vot system w_th mainlenQP, her to 35 fl .Ibs ce-free bOtter-/ mRx_mum overtighten LUBRICATION RECOMMENDATIONS CHART )indle Zerk Wheel Bearing zerk OSAE 30 or 10w30 motor oil _)General Purpose Grease (_)Refer to Maintenance "ENGINE" Section new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. • Check for loose fasteners. 5 IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. • • • • 18 TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper atr pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working properly. If your tractor does not function as described below, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator seat. BLADE CARE • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. • Reassemble hex bolt, lock washer and flat washer in exact order as shown. • Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Blade Center Edge Up Lock _'"'Hex Bolt (Grade 8)* *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. is in the For best results mower blades must be kept sharp. Replace blades. BLADE REMOVAL Assembly Star bent or damaged or • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. Center Hole 19 BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and ary. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if th_ begin to slip from wear. TRANSAXLE Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG, or SH. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten securely. • Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. • Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. Air Cleane_ Cover - Wing Nut Foam Pre-Cleaner COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Grommet Air Cleaner Paper Cartridge Air Cleaner Ca Air Screen / Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. Dipstick )__ CLEAN Oil Drain Plug AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and 20 stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remove knob and cover. • Remove wing nut and air cleaner base. TO SERVICE PRE-CLEANER CARTRIDGE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. • Start the engine and check for oil leaks. Correct any leaks before placing engine into full operation. Filter __ % Oil from • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. • Reassemble air cleaner, wing nut, cover and tighten knob securely. ENGINE • Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section of this manual). For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. \ • Slide foam pre-cleaner off cartridge. • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. Allow it to dry. • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oi1. TO SERVICE section of this manual, through step remove drain plug). • Remove oil filter and wipe off filter adapter. • Apply a thin coating of new engine oil to the rubber gasket on replacement oil filter. • install replacement oil filter on filter adapter. Turn oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an additional 1/2 turn. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel ' er becomes clogged, obstructing _el flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled 21 gasoline. I Filter CLEANING • Clean engine, battery, seat, finish, of all foreign matter. etc. iii • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do.not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out Water in engine can result in a shortened engine life. I CAUTION: Before performing any service or adjustments: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE Mower MOWER will be easier to remove from the right side of tractor. • Place attachment clutch in "DISEN- GAGED" position. • Move attachment lift lever forward to • Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch sprir_g onto square hole in frame. TO INSTALL MOWER lower mower to its lowest position. • Roll belt off engine pulley. • Remove small retainer spring, and lift • Raise attachment lift lever to its clutch spring off pulley bolt. highest position. • Remove large retainer spring,' slide • Slide mower under tractor with collar off and push housing guide out discharge guard to right side of tractor. of bracket. • Lower lift lever to its lowest position. • Disconnect anti-swaybar from'chassis • Install mower in reverse order of bracket by removing retainer spring. removal instructions. Disconnect suspension arms from rear deck bracket_ by removing retainer springs. • Disconnect front links from deck by removing retainer springs. Small Retainer .'-'";,;'-"_"_'-Square Hole Suspension Arms ,.J Engine Pulley Clutch Sprin, Link Retainer S Anti-Sway Collar Housing Guide Large Retainer Spring Retainer Springs (Both Sides) TO LEVEL MOWER HOUSING When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. When distance "D' is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on beth front links. Recheck side-to-side adjustment. Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS"). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lilt link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. Bottom Edge of _ Bottom Edge of Mower tof-'-_. _ ../_lVlower Ground I {,ll_ _,1 It° o o . _:- Both Front kinks Should be Equal in Length Trunn 0n -_ .o, Suspension Arm E Front kinks TO REPLACE BELT Lift Unk Ad}ustment Nut FRONT-TO-BACK ADJUSTM ENT IMPORTANT: Deck must be level sideto-side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. MOWER BLADE DRIVE The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL • Remove mower fr n tractor (See "TO REMOVE MOWEt_' in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. Mandrel Pulley Idler Pulle Jlley \ 23 BELT INSTALLATION Engine Pulley _ • Install new belt in reverse order of removal. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in reverse order of removal instructions. TO ADJUST Clutching Idler f • J Transaxle Pulley Stationary Idler 7 BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod. • If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". • Road test tractor for proper stopping distance as state above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contactyour nearest authorized service centeir/department. TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in the neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: • Make sure transaxle is in neutral (N). NOTE:-When the tractor rear wheels move freely, the transaxle is in neutral. • Loosen adjustment bolt in front of the right rear wheel. • Position the gear shift lever in the neutral (N) position. • Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. Neutral Lock _ate With Parking Brake '"Engaged" 1;2 /• Nut "A" Jam Nut TO ADJUST STEERING ALIGNMENT MOTION DRIVE Adj ustmen t Bolt WHEEL If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are perating Arm TO REPLACE _ BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) • Remove belt from stationary idler and clutching idler. • Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. • Pull belt toward front of tractor and remove downwards from around engine pulley. • Install new belt t reversing above procedure• not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center. TO REMOVE WHEEL FOR REPAIRS • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square 24 key. • Replacewashersand snap retaining ring securelyin axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers .,__ Cover Ring', AxleKey_ Retain]kkn__._ Square r (Rear Wheel Only)------..--_' TO START ENGINE WITH BATrERY A WEAK _I_CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the en_iEne, it should be recharged. (See "BATRY' in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor Is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. REPLACING BATTERY d[_CAUTION: Do not shod battery terminals by allowing a wrench or any other object to Contact both terminals at the same time. Before connecting battery remove metal bracel ts, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • Lift seat pan to raised position and open battery box door. • Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. • Install new battery with terminals in same position as eld battery. • First connect RED oattery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. • Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. • Close battery box doer. Seat Pan Battery Door Keps Nut. Positive __1 (Red) ___ Cable _-- Hex Bolt Negative (Black) Cable TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill, • Replace bulb inholder and push bulb holder securely back into the hole in the backside of the grill, • Close hood. INTERLOCKS AND RELAYS TO REMOVE CABLES, REVERSE ORLoose or damaged wiring may cause DER your tractor to run poorly, stop running, or • BLACK cable first from chassis and prevent it from starting. then from the fully charged battery. • Check wiring. See electrical wiring • RED cable last from both batteries. diagram in the Repair Parts section of Positive Terminal Negative Terminal this manual. TO REPLACE FUSE Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY • Raise hood, rminal Unsnap headlight wire connector. Positive Stand in front of tractor. Grasp hood at Y sides, tilt toward engine and lift off of 25 tractor. • Hood Headlight Wire ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THRO'I-rLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If ad ustment is necessary, proceed as fo ows: • With engine not runnihg, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. • Check to see if hole in throttle lever and hole in speed control bracket are aligned. • If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" drill bit through both holes. • Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or drill bit. Cable Clamp Screw - "_ _i -j Speed Contr°l Bracket 41_,, , , _ vIF" i Throttle Lever TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if needle is turned in too tight. NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. • Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above). • Start engine and allow to warm for five minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position. • Idle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. • Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. • Recheck idle speed. Readjust if necessary. ACCELERATION TEST • Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to make any necessary adjustments. Idle Speed _ Adjusting II_ Screw __._/_L..___ _ !ii L_ Adusting Needle"/ 26 .... _, --_ , .... __ " _! i' N Ill ' _i 1 fr' ' _i ' Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _I, CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Maintenance section of this manual, • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. filter, fuel hose, or tank during storage. Also, experience indicates that a_cohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run eng,ine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. carburetor Do not drain the gas tank and if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil (See "ENGINE" in the Maintenance section of this BATTERY manual). • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section CYLINDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s) • Turn ignition key to "START" position for a few seconds to distribute oil of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. • Do not store gasoline from one season to another. • Replace with new spark plug(s). OTHER • Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoo[s and cover it to give protection from dust and dirt. ENGINE • Cover your tractor with a suitable protective cover that does not retain mois- FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel ture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and cause your tractor to rust. IMPORTANT: Never cover tractor while 27 engine and exhaust areas are still warm. TROUBLESHOOTING PROBLEM Will not start CHART CAUSE • Out of fuel, Engine not "CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. I• Loose or damaged wiring, i• Carburetor out of adjustment. ,• Engine valves out of adjustment. Hard to start • Dirty air filter. Bad spark plug. • Weak or dead battery. • Dirty fuel filter. • Stale or dirty fuel. • Loose or damaged wiring, • Carburetor out of adjustment, • Engine valves out of adjustment. Engine will not turn over • Clutch/brake pedal not depressed. • Attachment clutch is engaged. • Weak or dead battery. • Blown fuse. • Corroded battery terminals. • Loose or damaged wiring, • Faulty ignition switch. • Faulty solenoid or starter. Faulty operator presence switch(es). Engine clicks but will not start ,o Weak or dead battery. Corroded terminals. battery 28 • • • • • • • CORRECTION Fill fuel tank. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. • Check all wiring. • See "To Adjust Carburetor" in Service Adjustments section. • Contact an authorized service center/department. • Clean/replace air filter. • Replace spark plug. • Recharge or replace battery. • Replace fuel filter, • Drain fuel tank and refill with fresh gasoline. • Check a_l wiring. See "To Adjust Carburetor" in Service Adjustments section. • Contact an authorized service center/department. • Depress clutch/brake pedal. • Disengage attachment clutch. • Recharge or replace battery. • Replace fuse. • Clean battery terminals. • Check all wiring. • Check/replace ignition switch. • Check/replace solenoid or starter. • Contact an authorized service center/department. • Recharge or replace • battery. Clean battery terminals. TROUBLESHOOTING PROBLEM CHART CAUSE Engine clicks but will not start (Cont'd) Loss of power CORRECTION • Loose or damaged wiring. • Faulty solenoid or starter. • Check art wir)ng, • Cutting too much grass/too fast. • Throttle in "CHOKE" position. • Build-up of grass, leaves and trash under mower. • Dirty air filter. • Low oil level/dirty oil. • Set in "Higher Cut" position/ reduce speed. • Adjust throttle control. • Check/replace starter. • Clean underside housing. I• Faulty spark plug. • Dirty fuel filter. • Stale or dirty fuel. • • Water in fuel. • • Spark plug wire loose. • Dirty engine air screen/ fins. • Dirty/clogged muffler. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustment. Excessive vibration • Worn, bent or loose blade. • Bent blade mandrel. • Loose/damaged Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut - uneven part(s). Faulty operator-safety presence control system. • Worn, bent or loose blade. • Mower deck not level. • Buildup of grass, leaves, and trash under mower. • Bent blade mandrel. • Clogged mower deck ventholes from buildup of grass, leaves, and trash around mandrels. 29 solenoid • or of mower Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/fins. • Clean/replace muffler. • Check all v,; !ng. • See "To Adjust Carburetor" in Service Adjustments section. • Contact an authorized service center/department. • Replace blade. Tighten blade bolt. • Replace blade mandrel. • Tighten loose part(s). Replace damaged parts. • Check wiring, switches and connections. If not corrected, contact an authorized service center/department. • Replace bh 9. "l]ghten blade bolt. • Level mower deck. • Clean underside of mower housing. • Replace blade mandrel. • Clean around mandrels to open vent holes. TROUBLESHOOTING CHART i PROBLEM Mower blades will not rotate Poor grass discharge CORRECTION CAUSE • Obstruction in clutch mechanism. • Worn/damaged mower drive belt. • Frozen idler pu!_ey. • Frozen blade mandrel. • Engine speed too slow. • Travel speed too fast. • Wet grass. • Mower deck not level. • Low/uneven tire air pressure. • Worn, bent or loose blade. • Buildup of grass, leaves and trash under mower. • Mower drive belt worn. • Blades improperly installed. • Improper blades used. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Headlight(s) not working (if so equipped) Battery will not charge • • • • Switch Bulb(s) Fautty Loose wirir_g. • Blown is "OFF". burned out. light switch. or damaged fuse. • Bad battery cell(s). • Poor cable connections. • Faulty regulator (if so equipped). • Faulty alternator. Engine "backfires" when turning engine "OFF" • Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 3O Remove obstruction. Replace mower drive belt. Replace Replace idler pulley. blade mandrel. Place throttle control in "FAST' position. Shift to slower speed. Allow grass to dry before mowing, Level mower deck. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. • Clean underside of mower housing. • Replace mower drive belt, • Reinstall blades sharp edge down. • Replace with blades listed in this manual. • Clean around mandrels to open vent holes. • Turn switch "ON". • Replace bulb(s). • Check/replace light switch. • Check wiring and connec tions. • Replace fuse. • Replace battery. Check/clean all connec tions. Replace regulator. Replace alternator. • Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR - - MODEL NUMBER 917.271071 SCHEMATIC llllll; .... BATTERY SOLENOID _ RI_I} FUSE AMMETER (OPTIONAL) Jl STARTER WH,,E CLUTCH / BRAKE (PEDAL FIED _-_ q UP) i o_ r , I BLUE I , ' _ (CLUTCH I GREE s_uE ', _ FUEL 8r661 SHUT-OFF I SOLENOID uu__ , BLUE OFF) I ,_ t _UEL, LINE', _ ! =L SWITCH ......OCCUPIED (NOT .... N _--_--J SEAT i C _ AT_E_TCL-U;CH ......... , .... I.... IGNITION SWITCH -- 87A = O P-EF_.T-O-R - PRESENCE RELAY #1 ....... i 85 . 86 ' I II :E7 i 3o: " _IL_C_ YELLOW - - IGNITION IGN_ UNIT • I OPERATORLAY #2 PLUG GAP " _J_IN (2 PLUGS CYL ENGINES) ON YELOW (_ REGULATOR _,_LLOw IREGUL_ OPERATOR PRESENCE RELAY aLUE _EJ STATOR BRAKE -E5 - #3 86 1i _ I _ _HEADUGHTS BLAC_ i i . REn NON-REMOVABLE CONNECTIONS I T OR _I_Oi_IECTEO I" REMOVABLE CONNECTIONS RELAY IGNITION POSITION SWITCH CIRCUIT "MAKE" OFF G + M+ L RUN/LIGHT B+ L NONE A *Y RUN B + L NONE START E÷ L* S N()NE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD SE REPLACED TO PROPERLY SECURE YOUR WIRING 31 TRACTOR - - MODEL NUMBER ELECTRICAL 32 917.271071 TRACTOR - - MODEL NUMBER 917.271071 ELECTRICAL KEY PAFrr NO. NO. 1 163465 2 74760412 8 156417 16 161343 19 STD551125 20 73350400 21 166182 22 4152J 24 4799J 25 146147 26 166160 27 73510400 28 4207J 29 160784 30 140301 31 124211X 32 141226 33 109310X 40 169597 41 71110408 42 131563 43 168327 44 73640400 45 122822X 52 141940 70 166661 81 109748X DESCRIPTION Battery,12 Volt 28 Amp Bolt, Hex 1/4-20 x 3/4 Case, Battery Mech Hinge Switch, Interlock N. OPN./N.OPN Washer, Lock 1/4 Nut, Hex, Jam 1/4-20UNC Harness, Light Socket (w/4152J) Light Bulb Cable, Battery, 6 Gauge, Red, 11" Cable, Battery, 6 Gauge, Red, W16 Wire Fuse, 15Amp Nut, Keps Hex 1/4-20 Uric Cable, Ground, 6 Gauge, Black, 12" Switch, Plunger Normal OP Olive Switch, Ignition 4 Position Nut, Ignition Cover, Ignition Switch Key, Molded, Craftsman Harness, Ignition Bolt BIk Fin Hex 1/4-20 UNC x 1/2 Cover, Terminal Solenoid Nut,Keps BIk Hex 1/4-20 UNC Ammeter, Rectangular 15 Amp Protection Wire Loop (Hour Meter) Harness, Engine Relay Asm. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 rnm 33 TRACTOR -- MODEL NUMBER 917.271071 CHASSIS AND ENCLOSURES 28 58 12 53 55 7 14 54 ,t TRACTOR CHASSIS - - MODEL NUMBER 917.271071 AND ENCLOSURES KEYPART NO. NO. 1 2 3 4 5 9 10 11 12 13 14 17 18 25 26 28 29 30 31 37 38 39 51 52 53 54 55 57 58 60 64 74 114 115 !16 140 142 143 144 t 45 -- 166819 140356 17060612 19131216 155272 165454X013 STD533710 155927 145660 169118 17490606 144983X558 126938X 19131312 STD541437 156725X558 155217X599 t 51287X558 139976 17490508 139886 139887 73800400 19091416 145201 161464 145202 STD552507 150127 STD533707 154798 STD541437 158112 17060620 19131614 158418 165867 154966 154207 156524 5479J DESCRIPTION Chassis Assembly Drawbar Screw 3/8-16 x 3/4 Washer 13/32 x 3/4 x 16 Gauge Bumper Hood/Dash Dash Bolt, Carriage 3/8-16x 1 Panel, Dash, LH Clip Tinnerman Grille P/L Panel, Dash, RH Screw, Thd., Roll. 3/8-16 x 1/2 Hood Assembly Bumper Hood Washer 13/32 x 13/16 x 12 Gauge Locknut Grille/Lens Asm. Lens, Grille Fender/Footrest Pnt STLT N Hold 558 Bracket, Fender/Support Screw Thdrol 5/16-18 x 1/2 Pivot Bracket Assembly, LH, Pivot Bracket Assembly, RH, Nut Lock w/Insert 1/4 - 20 UNC Washer, 9/32 x 7/6 x 16 Gauge Bracket, Grille Pickoff LH Screw, Hex Wshd #6-18 x 7/8 " Bracket, Grille Pickoff RH Bolt, FinHex 1/4 -20 UNC x .75 Duct, Air Engine PL/LT Bolt, Rdhd Sqnk 3/8-16 UNC x 3/4 Dash, Lower STLT • Nut, Crownlock 3/8-16 UNC Keeper Belt Rear Lh Stl P930 Screw 3/8-16 x 1-1/4 Washer 13/32 x 1 x 14 Ga. Bracket, Suspension t=roet Plate, Reinforcement STLT Backrest, Swaybar Chassis Bracket, Footrest STLT Rod Pivot Chassis/Hood Plug, Button NOTE: All component dimensionsgiven in U_.S.inches 1 inch = 25.4 mm 35 TRACTOR -- MODEL NUMBER 917.271071 GROUND DRIVE 57 26 27 36 TRACTOR-- MODEL NUMBER 917.271071 GROUND DRIVE KEYPART NO. NO. 1 2 3 4 5 6 8 10 11 13 14 18 19 21 22 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 58 146682 123666X 12600028 121520X 17060512 165866 STD561210 105701X 74550412 STD551125 STD523710 STD541437 106933X 130804 STD541237 106888X STD551037 STD56t 210 145204 124236X 130807 127275X STD523107 155071 120183X STD551062 STD571810 131494 STD523727 4470J 165838 19131312 127783 154407 123205X STD523715 STD541437 STD541431 105710X 105709X STD523712 130801 127274X DESCRIP_ON Transaxle(See Breakdown) PeerlessModel 206-545C Spring, Return, Brake Pulley, Transaxle Ring, Retainer Strap, Torque Screw 5/16-18 x 3/4 Rod Shifter Fender Pin, Cotter Washer, Shift Plate Bolt 1/4-28 UNF W/Patch Gr 8 Washer Bolt Hex 3/8-16 UNC x 1. Gr 5 Nut Knob Rod, Brake Nut Spring, Brake Rod Washer Pin Rod, Parking Brake Cap, Parking Brake, Red Bracket, Transaxle Keeper, Belt, L.H. Bolt Shaft Assembly, Foot Pedal Bearing, Nylon Washer Roll Pin Pulley, Idler, Flat Bolt Spacer, Split .395 x .59 Keeper, Belt, Idler Washer 13/32 x 13/16 x 12 Ga Pulley, Idler, V-Groove, Plastic Bellcrank Clutch Grnd Dry Stl RetaLner, Belt Bolt Nut Crown Lock 3/8-16 UNC Nut Crown Lock 5/16-18 UNC Link, Clutch Spring, Clutch Return Bolt Fin Hex 3/8-16 x 1-1/4 V-Belt, Ground Drive Keeper, Belt, R.H KEYPART NO. NO. DESCRIPTION 59 140312 Keeper, Belt, Center Span 61 17060612 Screw 3/8-16 x 3/4 62 8883R Cover, Pedal 63 140186 Pulley, Engine 64 164975 Bolt, Hex 7/16-20 x 4 Gr 5 65 STD551143 Washer 66 154778 Keeper, Belt, Engine, Fool-Proof 70 134683 Guide, Mower Drive Belt, R.H. 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga 74 137057 Spacer, Axle 75 121749)( Washer 25/32 x 1-1/4 x 16 Ga 76 STD581075 E-Ring 77 123583X Key, Square 2.0 x .1845/.1865 78 121748X Washer 25/32 x 1-5/8 x 16 Ga 79 2228M Key Woodruff #9 3/16 x 3/4 80 145090 Arm, Shift 81 165592 Shaft Assembly 82 165711 Spring, Torsion • 83 19171216 Washer 17/32 x 3/4 x 16 Gauge 84 166231 Link Transaxle 85 150360 Nut, Nylock 89 158391X428 Console, Shift, STLT 90 124346X Nut, Self-Thrd, Washer Hd 1/4 97 449714 Retainer Spring 1" Zinc/Cad 112 19O9121O Washer 9/32 x 3/4 x 10 Ga 113 127285X Strap Torque 90 Degrees 116 72110610 • " Bolt Rdhd Sqneck 3/8-16 x 1.25 145 74490540 Bolt, Hex Flghd 5/16-18 Gr 5 150 165850 Bushing Bellcrank Grd Drive 151 19133210 Washer 13/32 x 2 x,10 Ga. 156 166002 Washer Srrted 5/161D x 1 .125 158 165589 Bracket Shift Mount 159 165494 Hub Tapered Flange Shift LT 160 19292016 • Washer 29/32 x 1-1/4 x 16 Ga. 161 72140406 Bolt Rdhd 1/4-20 x 3/4 Gr 5 162 73680400 Nut Crownlock 1/4-20 Uric 163 74780416 Bolt Hex 1/4-20 Uric x 1 Gr 5 164 19091010 Washer 5/8 x .281 x 10 Ga. 165 165623 Bracket Pivot Lever 166 166880 Screw 5/16-18 x 5/8 168 165492 Bolt Shoulder 5/16-18 x .561 169 165580 Plate Fastening Cross Shf STLTiCRD NOTE: All componedt dimensions given in U.S. inches 1 inch = 25.4 mm 37 TRACTOR - - MODEL NUMBER STEERING ASSEMBLY _83 _11 4_ " i ;;2: 62 44 38 917.271071 TRACTOR o- MODEL N UMBER 917.271071 STEERING ASSEMBLY KEY PART NO. NO. t 2 3 4 5 6 7 8 9 10 11 13 15 17 18 19 22 23 25 26 27 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 54 62 63 65 66 67 68 79 80 139768 154427 t 56483 157473 6266H 121748X 19272016 12000029 3366R 156438 STD551137 154779 73901000 156546 57079 160395 165857 165851 154406 126847X 136874 19131416 17060612 STD561210 130465 155099 152927 139769 19133812 STD541537 100711L 145054X428 121749X 153720 121232X 6855M STD541431 74780520 167902 STD523710 154780 154404 74781044 154429 19132012 74950612 NOTE: DESCRIPTION Wheel, Steering Axle, Asm Front Spindle, Asm Lh Spindle, Asm Rh Bearing, Race Thrust Harden Washer, 25/32 x 1 5/8 x 16ga Washer, 27/32 x 1 1/4 x 16 Ga Ring, Klip #t5304-75 Bearing, Col Strg BIk Draglink, Extended Stamped Washer, Lock Hvy Hlcl Spr 3/8 Bearing, Axle STLT/GT Locknut, Flange 5/8-11 UNC Shaft, Asm Strg Private Label Washer, Thrust 515 x 750 x 033 Support, Shaft Screw,Hex Wsh Hd Torx Shaft, Asm Pittman Bracket, Steering Bushing, Rod Tie BIk Lt Gear, Sector Washer, 13/32 x 7/8 x 16ga Screw 3/8-16x3/4 Pin, Cotter 1/8 x 3/4 Cad Rod, Tie Wire Form 19 75 Mech Bushing, Strg 5/8 Id Dash Screw, TT #10-32 x 5 x 3/8 Flange Insert, Steering Wheel Washer, 13/32 x 2-3/8 x 12 Gauge Gripco Nut Adaptor, Wheel Strg Boot Shaft Steering Washer, 25/32 x 1-1/4 x 16 Gauge Extension, Steering Non-Adjust Cap, Spindle FrTop BIk Fitting, Grease Nut Lock Hex w/Ins 5/16 -18 UNC Bolt Fin Hex 5/16 - 1B UNC x 1 -1/4 Kit, Steering Asseml_ly Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Spacer, Axle Bearing, Arm Pittmee • " Bolt, Fin Hex 5/8-11 UNC x 2-3/4 Axle, Brace Washer 13/32 x 1-1/4 x 12 Ga Bolt Hex Nylon 3/8-16 x 3/4 All component dimensions t inch = 25.4 mm 39 given in U.S. inches TRACTOR - - MODEL N UMBER 917.271071 ENGINE 2 1 4 "_79 33 29 / OPTIONAL I 23 / EQUIPMENT SparkArrester 4O J __,_3s TRACTOR - - MODEL NUMBER 91 '.271071 ENGINE KEYPART NO. NO. 1 162156 2 17720410 3 4 13 14 15 16 23 29 31 32 33 35 37 38 40 44 46 62 77 79 80 81 101 ....... 159420 12-041-03 13280328 13200300 STD551231 159880 137180 109202X 158990 123487X 17060512 137040 124028X 17490412 19091416 STD551131 19101216 M740108025 74760508 128861 M73030800 DESCRIPllON Control, Throt Screw, Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown) Kohler, Model CV 16S-43519 Muffler Gasket Kohler Nipple, Pipe 3/8 NPT x 3-1/2 Elbow, Std 90 Degree 3/8-18 Npt Washer Shield, BRN/DBR Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Tank, Vented Clamp, Hose BIk Screw 5/16-18 x 3/4 Line Fuel Plug Oil Drain (See Engine Breakdown) Bushing, Snap, Fuel Line Screw, Hex WasheP Head, Thd. Roll. 1/4-20 x 3/4 Washer, 9/32 x 7/8 x 16 Gauge Washer, Lock Washer 5/16 x 3/4 x 16 Gauge Bolt, Hex Bolt, Hex Hd 5/16-18 UNC x 1/2 Nut, Flange 1/4-20.Starter Nut Nut Flange M8-1.25 NOTE: All component dimensions given in U.S. inches 1 inch = 25,4 mm 41 TRACTOR - - MODEL NUMBER 917.271071 SEAT ASSEMBLY KEYPART NO. 140. 1 2 3 4 5 6 7 8 9 10 11 12 140123 140551 STD523710 19131610 145006 STD541437 124181X 17060616 19131614 155925 166369 121246X DESCRIPTION Seat Bracket, Pivot, Seat Bolt Washer 13!32x 1 x 10 Gauge Clip, Push*In Hinged NUt Spring, Seat Screw 3/8-16 x 1-1/2 Washer 13/32 x 1 x 14 Gauge Pan, Seat Emboss QCK Conn. KnobSeat Bracket, Switch Mounting KEYPART NO. NO. 13 121248X 14 72050412 15 134-3D0 16 121250X 17 123976X 21 153236 22 STD541431 24 19171912 25 127018)( DESCRIPTION Bushing,Snap Bolt, Carriage 1/4-20 x 1-1/2 Spacer, Split .26 x .68 Spring Locknut, Flange 1/4 Grade 5 Bo_t,Shoulder 5/16-18 UNC Nut Washer 17/32 x 1-3/16 x 12 Ge Bolt, Shoulder 5/16-16 x .62 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 42 TRACTOR - - MODEL NUMBER 917.271071 DECALS 6 4 13 10 20 12 KEY NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 156368 163262 163200 163202 163207 133644 169638 166887 163204 156439 WHEELS 2_ KEYPART NO. NO. 11 168921 12 146046 14 160396 20 149516 21 138047 138311 - - 154515 - - 154516 - - 169598 - 169599 DESCRIPTION Decal, Oper. Instr. Decal, Dash Pnl Kohler Decal, Hood, R.H. Decal, Hood, L.H. Decal, Fend Sd Sht Decal, Customer Maintenance Decal, Replacement Srs Decal, Deck EZ3 Decal, Fender, Craftsman DecaI, FenderDanger & TIRES KEYPART NO. NO. 1 59192 2 65139 3 t 06222X 4 59904 5,8 4,10 7 5 6 7 11 106732)(427 278H 9040H 8 106108X427 9 122O82X 10 7152J 11 1_75_ -144334 NOTE: 43 DESCRIP'RON Decal, HP Engine Decal_ V-Belt Drive Schematic • Decal, V-Belt Schematic Decal Battery Dngr/Psn Eng Decal, Battery Diehard Sears Decal, Uft Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish DESCRIFRON Valve Cap, Tire Stem, Valve Tire, Front Tube,Front Tire (Not Provided, Service Item Only) Rim,Front Fitting,Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim, Rear Tire, Rear Tube, RearTire (Not Provided, Service Item Only) Cap, Axle Sealant, Tire 10 oz. All componeflt dimensions given in U.S. inches 1 inch = 25.4 mm TRACTOR -- MODEL NUMBER 917.271071 LIFTASSEMBLY 27 23 7 41 8 37 3O 6 5 4 13 2O 2O 19 (_13 _32 15 / 44 TRACTOR -. MODEL NUMBER 917.271071 LIFTASSEMBLY KEYPART NO. NO. 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 13 STD624008 15 127218 16 73350800 17 130171 18 73680800 19 139868 20 163552 23 110807X 24 19131016 25 2876H 26 76020308 27 126971X 28 73550600 29 138057 30 150233 31 140302 32 73540600 36 155097 37 123935X 38 17490512 40 19112410 41 155098 49 145212 50 110452X DESCRIPTION Wire Asm Inner/Sprgw/Plunger LT Shaft Asm. Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. BearingNylon Grip Handle Fluted Button Plunger Red Link Uft Lh Fixed Length Link Lift Rh Fixed Length Retainer Spring Link Front NutJamHex 1/2-13Unc Trunnion BIk Zinc Nut, Crownlock 1/2:13 UNC Arm, Suspension Rear Retainer Spring Nut Special Washer 13/32 x 5/8 × 16 Ga. Spring 2-1/8" Pin Cotter 3/32 x 1/2 Rod Adj Lift Nut Hex Jam 3/8-16uric knob Infin Height Trunnionlnfin Height Bearing, Pivot, Lift Spherical Nut, Crownlock 3/8-24 Pointer Height Indicator Plug Hole Screw Thdrol 5/16-18 x 3/4 Washer 11/32 x 1-1/2x 10 Ga. Indicator Height Stll Nut Hexflange Lock . Nut Push Phos & Oil NOTE: All component dimensions given in U.S. inches 1 inch - 25.4 mm 45 TRACTOR MOWER -- MODEL NUMBER 917.271071 DECK 157 \ 2 16 27 1 18 115_ 118 46 112 h TRACTOR - - MODEL NUMBER 917.271071 MOWERDECK KEY PART NO, NO. 1 2 3 165892 STD533107 138017 4 5 6 8 9 10 11 12 13 165460 STD624008 130832 850857 STD551137 140296 134149 129895 137645 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 40 44 45 46 48 49 50 51 52 53 54 55 56 59 128774 110485X 140329 STD533106 132827 159770 STD541431 134753 131267 105304X 123713X 110452)( 130968 19111O16 131491 157722 129963 153535 137266 STD533717 133835 131494 STD551037 STD541437 140088 STD_2.4003 137729 133944 155066 131340 STD541410 139888 131845 133943 155046 165723 141043 KEY PAR'r NO, NO. DESCRIPTION Mower Housing Bolt Bracket Assembly,Sway Bar, Front Bracket Sway Bar 38/42" Retainer Spring Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Gr. 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Ball Shaft Assembly, Mandrel, Vented (Includes Key # 6) Housing,Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex NutCrownlock 5/16-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer t 1/32 x 5/8 x 16 Ca. Rod, Hinge Screw ThdrolWasher Head Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt Fastner, Christmas Tree Pulley, Idler, Flat Washer 13/32x13/16x16Ga Nut Crown lock 3/8-16 UNC Guard, Mandrel, L.H. Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Guard, TUV Idler DESCRIP31ON Knob Custom Oval V-Belt Bolt Carriage 3/8-16 x 1-3/4 Nut MulcherCover Screw Washer #10 Washer, Lock LatchAssembly, Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. Screw 5/16-18 x 3/4 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Centerlock3/8-16 Washer 3/8 x 7/8 x 14 Gauge Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ca. Bolt, Fin H 3/8-16 UNC x 1 Gr. 5 Bolt, RDHD 3/8-16 UNC x 1 Arm SpringBrake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat BoltCarriage Idler SpringExtension SpringReturn Idler ' Retainer SpringYellowZinc Washer 9/32 x 3/4 x 16 Ca. Bracket Clutch Cable Cable Clutch 42 in Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Clutch Cab Spacer Clutch Cable Rod ClutchCable Screw He)
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