Craftsman 917271071 User Manual LAWN TRACTOR Manuals And Guides L9910389

CRAFTSMAN Lawn, Tractor Manual L9910389 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917271071 917271071 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917271071. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Owner's Manual
CRAFTXMRNo
16 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No
917.271071
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mort - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman Website: ww,x,.sears.com/craftsman
Warranty...............................................2
SafetyRules.........................................2
ProductSpecifications..........................5
Assembly..............................................8
Operation............................................12
MaintenanceSchedule......................18
Maintenance.......................................18
Serviceand Adjustments....................22
Storage...............................................27
Troubleshooting.................................28
RepairParts........................................32
PartsOrdering.....................BackCover
LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENT
Fortwo (2)yearsfromthe dateof purchase,if this CraftsmanRidingEquipmentis
maintained,lubricatedand tuned up accordingto the instructionsin the owner's
manual,Searswill repairor replace,free of charge,anypartsfoundto be defectivein
materialor workmanship.
This Warrantydoesnotcover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or
accident or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BAFFERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. In-home
warranty service on your Craftsman riding equipment is available at no charge for 30
days from the date of purchase. Please contact your nearest service center. After 30
days from the date of purchase, warranty service is available by taking your Craftsman
riding equipment to your nearest Sears Service Center. (In-home warranty service will
still be available after 30 days from the date of purchase but a standard trip charge will
apply). This warranty applies only while this product is in the United States. This
Warranty gives you specific legal rights, and you may also have other rights which may
vary from state to state.
SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
IMPORTANT: This cutting machine is
capable of amputating hands and feet
and throwing objects. Failure to observe
the following safety instructions could
result in serious injury or death.
GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to
operate the machine. .
Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blade. 2
Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or
drugs.
Watch for traffic when operating near
or crossing roadways.
Use extra care when loading or
unloading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you
cannot back up the slope or if you feel
uneasy on it, do not mow it.
DO"
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide ob-
stacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
3
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
Do notturn on slopes unless neces-
sary, and then, turn slowly and
gradually downhill, if possible.
Do not mow near drop-effs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do nottry to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine'and the mowing activity. Never
assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adulL
Be alert and turn machine off if
children enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching
blind corners, shrubs, trees, or other
objects that may obscure vision.
SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
Use only an approved container:
Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing
them.
• Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
• Never carry passengers.
Do not mew in reverse unless'abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children ou' ff the mowing area
and under the w_ hful care of another
responsible adult.
Be alert and turn machine off if
children enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obsta-
cles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
Do notturn on slopes unless neces-
sary, and then, turn slowly and
gradually downhill, if possible.
• i, Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEAWARE!!!YOUR
SAFETY IS INVOLVED.
_i_CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always
disconnect spark plug wire and place
wire where it cannot contact spark plug.
_WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
4
PRODUCT SPECIFICATIONS
GASOLINE t.25 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OILTYPE SAE 10W-30
API-SF/SG/SH): (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F}
OILCAPACITY: W/FILTER: 4.0PINTS
W/O FILTER: 3.5 PINT5
SPARK PLUG: CHAMPION RC12YC
GAP: .040")
VALVE CLEARANCE: NOTADJUSTABLE
GROUND SPEED
(MPH):
FORWARD:
1s'r 1.2
2N° 1.5
3R° 2.3
4TM 3.5
5TM 4.8
6TM 5.4
REVERSE: 1.5
TIRE PRESSURE:FRONT: 14 PSI
REAR: 10 PSI
CHARGING 15 AMPS @ 3600 RPM
SYSTEM:
BA"N-ERY: AMP/HR: 30
MIN CCA: 240
I " . CASE SIZE: U1R
BLADE BOLT 27-35 F7". LBS.
ITORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible depend-
ability and performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest Sears Authorized Service
Center. We have competent, well-trained
technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is
available on this product. Contact your
nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_, WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless
the engine's exhaust system is equipped
with a spark arrester meeting applicable
local or state laws (if any). If a spark
arrester is used, it Should be maintained
in effective working order by the opera-
tor.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the, muffler is available
through your nearest Sears Authorized
Service Center (See REPAIR PARTS
section of this manual).
5
Parts Bag contents shown full size
(1) Hex Bolt 5/16-18 x 1-1/4
(1) Lockwasher 3/8
(1) Large Flat Washer
(1) Hex Bolt
3/8-16 x 1
(1) Locknut 5/16-18
L
(1) Knob
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Shoulder
Bolt 5/16-18
(2) ckWashers #10
(2) Weld
Nuts #10
(2) Screws #10 x 5/8
(2) Washers
3/16 x 3/4 x 16 Gauge
Parts packed separately in carton
Steering
Boot
Seat
Video
Cassette
Mulcher
Plate
Manual Parts Bag
Steering
Wheel
Parts Bag contents not shown full size
Slope Sheet
t teering
Extension
Shaft
_ teering
Wheel
Insert
Steering Wheel
, , Adapter (2) Keys
_2 I I
) Latch Hook
Assemblys
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe.and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRF") FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) 3/4" Socket w/(1 )
Utility knife drive rachet
(2) 1/2" wrench (1) Phillips Screw-
(1) Tire pressure driver
gauge
When right or left h qd is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRA, ;TOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts
and parts boxes from shipping carton.
Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENS!ON SHAFT AND
BOOT
Slide extension shaft onto lower
steering shaft. Align mounting holes in
extension and lower shafts and install
5/16 hex bolt and Iocknut. Tighten
securely.
IMPORTANT: Tighten bolt and nut
securely to 18-22 ft. Ibs. torque.
Place tabs of steering boot over tab
slots in dash and push down to
secure.
Insert
r_ _ 3/8 Hex Bolt
3/8
Lockwasher
_ Large Flat
_ -_-_-_Wash er
Stee?ing __ Steering
Wheel _ _,_ Boot
Extension _:> Tabs
Shaft _ _ Adapter
5/16
Locknut 5/16 Hex
Bolt
Tab
Slots
INSTALL STEERING WHEEL
Position front wheels of the tractor so
they are pointing straight forward.
Slide steering wheel adapter onto
steering shaft extension.
Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
8
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
Lift seat pan to raised position and
open battery box door.
If this battery is put into service after
month and year indicated on label
(label located between terminals)
charge battery for minimum of one
hour at 6-10 amps. (See "BA-i-FERY" in
Maintenance section of this manual
for charging instructions).
Battery Label
Box Door
Terminal Terminal
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
Remove cardboard packing on seat
pan.
Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely,
Assemble adjustment knob and flat
washer loosely, Do not tighten,
Lower seat into operating position and
sit on seat.
Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
Get off seat without moving its ad-
justed position.
Raise seat and tighten adjustment
knob securely. Seat
Seat Pan
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
Press lift lever plunger and raise
attachment lift lev_. to its highest
position.
Release parking brake by depressing
clutch/brake pedal.
Place gearshift lever in neutral (N)
position.
Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID
_1, WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is
clear of other people and objects.
Be sure all the above assembly steps
have been completed.
Check.engine oil level and fill fuel tank
with gasoline.
Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
Place gearshift lever in neutral (N)
position.
Press lift lever plunger and raise
attachment lift lev, to its highest
position.
Start the engine. After engine has
started, move throttle control to idle
position.
Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
• Slowly release clutch/brake pedal and
slowly drive tractor off skid.
Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
Shoulder
Bolt 'k . .
Adjustment Knob
Flat Washer
9
CHECK TIRE PRESSURE
The tires on your tractor were overin-
flated at the factory for shipping purpos-
es. Correct tire pressure is important for
best cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS"
section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
sectoin of this manual. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
INSTALL MULCHER PLATE
Install two latch hooks to mulc.her plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
Tighten hardware securely.
Raise and hold deflector shield in
upright position.
Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of
mower deck.
Weld Nut From
The Top
Lock
Weld .Washer
Nut
Hook Points
Down
Latch Latch
Mulcher
Plate
Deflector
Shield
Lock Washer
Washer
'_/-" Screw
ooks
_I, CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow
it to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store
in a safe place. Your mower is now ready
for discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging
also.
10
_CHECKUST
Before you operate and enjoy your new
tractor, we wish to assure that you
receive the best performance and
satisfaction from this quality product.
Please review the following checklist:
,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6
amps).
,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/Be sure mower deck is properly
leveled side-to-side/front-to-rear for
best cutting results. (Tires must be
properly inflated for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around
pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor,
pay extra attention to the following
important items:
4" Engine oil is at proper level.
4" Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
,,, ov .
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
ATFACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
'_TTACHMENT
IGNITION C FCH DISENGAGED
DANGER, KEEP HANDS AND FEET AWAY
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
12
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ammeter
Attachment Ignition
Clutch Lever Switch
Light Switch
Position
Lift Lever
Throttle/Choke
Control
Clutch/Brake
Control AMachment
Lift Lever
g Brake
Height
Adjustment
Knob
- Gearshift
Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used
to engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE/CHOKE CONTROL: Used to
control engine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER: Selects the speed
and direction of the tractor.
HEIGHT ADJUASTMENT KNOB: .Used
to Adjust the mower cutting height.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever len changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: .Indicates battery charging
(+) or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
13
The operation of any tractor can result in foreign objects thrown into the I
eyes, which can result in severe eye damage. Always wear safety glasses I
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend a wide vision.safety mask over spectacles, or
standard safety glasses.
HOW TO USEYOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
Depress clutch/brake pedal into full
"BRAKE" position and hold.
Place parking brake lever in "EN-
GAGED" position and release pres-
sure from clutch/brake pedal. Pedal
should remain in "BRAKE" position.
Make sure parking brake will hold
tractor secure.
Throttle/ Attachment Clutch Lever
Choke "Engaged" Position
Control
led',
"Brak_ Position
Position ,Parking Brake
ed"
/_ Position
G.ear Shift
Lever
Clutch/Brake Height
Pedal "Drive" Adjustment "Disengaged"
Position Knob Positio'n
STOPPING
MOWER BLADES -
To stop mower blades, move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition
switch in any position other than "OFF"
will cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
THROI-I'LE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
Move gearshift lever to desired
position.
• Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER cu'n'ING
HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
Turn knob clockwise (F_I) to raise
cutting height.
• Turn knob counterclockwise (P_)to
lower cutting height.
14
The cuttingheightrangeis approxi-
mately1-1/2"to 4". The heightsare
measuredfromthe groundto the blade
tip withthe enginenotrunning.These
heightsareapproximateand mayvary
dependingupon soil conditions,height
of grassandtypesof grassbeing
mowed.
The averagelawnshouldbecut to
approximately2-1/2 inchesduringthe
cool seasonand to over3 inches
duringhot months. For healthierand
betterlookinglawns,mowoftenand
aftermoderategrowth.
• Forbestcuttingperformance,grass
over6 inchesin heightshouldbe
mowedtwice. Makethefirstcut
relativelyhigh;the secondto desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position, Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions,
Adjust gauge wheels with tractor on a
flat level surface.
Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUFFING
HEIGHT" in the Operation section of
this manual).
With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely.
Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge
Wheel
Mounting
Bracket --,
3/8-16
Locknut
3/8-1E
Gauge
TO OPERATE MOWER
Shoulder
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment
clutch engaged will shut off the engine.
Select desired height of cut.
Lower mower with attachment lift
control.
Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES - disen-
gage attachment clutch control.
_CAUTION: Do no_ operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Clutch Attachment Lift
Lever "Engage Lever High Position
"Disengaged' Position
ge
Guard
TO OPERATE ON HILLS
h_ilCAUTION: Do not drive up or down
Is with. slopes greater than 15° and do
not drive across any slope.
Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
Move gearshift le,,r to 1st gear. Be
sure you have all( ed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest
position with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope,
15 cord, etc.).
TOWING CARTSAND OTHER
A'n'ACHM ENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a toad, while on a slope, is
dangerous. Tires can lose traction with
the ground and cau._e you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
Check engine oil with tractor on level
ground.
Unthread and re_ ove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the cap
onto the tube. Remove and read oil
level. If necessa,',, add oil until
"FULL" mark on a,pstick is reached.
Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Cus-
tomer Responsibilities section.in this
manual.
ADDGASOLINE
Fill fuel tank. Use fresh, clean: regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use
fresh, clean winter grade gasoline to
help insure good cold weather starting.
WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel _,,stem should be
emptied before stor ge of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_, CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel
from the tank to the engine.
Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
Place gear shift lever in neutrat (N)
position.
Move attachment clutch to "DISEN-
GAGED" position.
Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, move throttle control
to fast position, wait a few minutes and
try again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F
AND ABOVE)
When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50 ° F
AND BELOW)
• When engine starts, allow engine to
run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to
fast position. This may require an
engine warm-up period from several
seconds to several minutes, depend-
ing on the temperature.
16
• The attachments can also be used
during the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32
F) the carburetor fuel mixture may need
to be adjusted for best engine perfor-
mance. See "TO ADJUST CARBURE-
TOR" in the Service and Adjustments
section of this manual.
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of
this manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried
clippings. Make first cut relatively high;
the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting alow enough gear to give
the mower the best cutting perfor-
mance as well as the quality of cut
desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
f
1
MULCHING MOWING TIPS
J
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
For best results, a, _ust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then Change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3
17
MAINTENANCE SCHEDULE _,'_/_/_o_
Check Brake Operation _
Chock Tire Pressure
Cheek Operator Presence and
TInterlock Systems
R" Check for Loose Fasteners ll_ ¥/z ll_
Sharpen/Replace Mower Blades _I
TLubrication Char[ V#
0Chock Battery Level
a Clean Battery and T_rminals
Check Transaxle Cooling
Adjust Blade Belt(s) Tension _s
Adjust Motion Drive Belt(s) Tension 11_5
Check Engine Oil Level _
Change Engine Oil _2; V#
ECleanAirFilter _2
NClean Air Screen
G Inspect Muffler/Spark Arrester
NReplace Oil Filter (If equipped) 1_1.2
Clean Engine Cooling Fins _11_2
Replace Spark Plug _2
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 Change more ellen when operating under aheaVy Iood or in hngh ambient temperatures. 5 If equipped with adjustable system
2 Service more ellen when operQting in dirty or dusty conditions 6 Not required if equtpped w_th mainlenQP, ce-free bOtter-/
3If equipped w_h oil filter¸ chQnge oil every 50 hours¸ 7 Tighten front aLxle p_vot her to 35 fl .Ibs mRx_mum
4Replace bh_des more o_en when mowin 0in sandy sob Do not overtighten
GENERAL RECOMMENDATIONS
I
The warranty on this tractor does not
cover items tha_ have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual. Some adjustments will need to
be made periodically to properly
maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each
season.
Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and
help your engine run better and last
longer.
BEFORE EACH USE
Check engine oil level.
• Check brake operation.
Check tire pressure.
• Check operator presence and inter-
lock systems for proper operation.
Check for loose fasteners.
LUBRICATION CHART
_)Spindle )indle Zerk
Wheel Wheel
zerk Bearing
zerk
18
OSAE 30 or 10w30 motor oil
_)General Purpose Grease
(_)Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be
adjusted. (See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual).
TIRES
Maintain proper atr pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or
insect control chemicals which can
harm rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and
prevent flat tires due to slow leaks, tire
sealant may be purchased from your
local parts dealer. Tire sealant also
prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and
interlock systems are working properly. If
your tractor does not function as de-
scribed below, repair the problem
immediately.
The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
Raise mower to highest position to
allow access to blades.
Remove hex bolt, lock washer and flat
washer securing blade.
Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assem-
bly, center hole in blade must align with
star on mandrel assembly.
Reassemble hex bolt, lock washer
and flat washer in exact order as
shown.
Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated. BladeCenter
Edge Up
Lock Assembly
Star
_'"'Hex Bolt (Grade 8)*
*A Grade 8 heat treated bolt can be
identified by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade, but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a
file or on a grinding wheel. Do not
attempt to sharpen while it is on the
mower.
To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a
cone balancer. (When using a cone
balancer, follow the instructions
supplied with balancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade onto an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain
in a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
or
Center Hole
19
BATTERY
Your tractor has a battery charging
system which is sufficient for normal use.
However, periodic charging of the
battery with an automotive charger will
extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
• Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery
on your tractor is maintenance free. Do
not attempt to open or remove caps or
covers. Adding or checking level of
electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
Open battery box door.
Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
Rinse the battery with plain water and
ary.
Clean terminals and battery cable
ends with wire brush until bright.
Coat terminals with grease or petro-
leum jelly.
• Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if th_ begin to slip from
wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating
temperature.
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check
the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG, or SH.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
After oil has drained completely,
replace oil drain plug and tighten
securely.
Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.
Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the
tube. Do not thread the cap onto the
tube when taking reading. Keep oil
at "FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
Air Cleane_
Cover -Wing Nut
Foam
Pre-Cleaner
Grommet
Air Cleaner
Paper
Cartridge
Air Screen /
Air Cleaner
Ca ,
Dipstick
)__ Oil Drain
Plug
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
20 stubborn dried gum fibers.
CLEAN AIR INTAKE/COOLING
AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary.
Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due
to overheating.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or
every season. Service paper cartridge
every 100 hours of operation or every
season, whichever occurs first.
Service air cleaner more often under
dusty conditions.
Remove knob and cover.
Remove wing nut and air cleaner from
base.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth. Allow
it to dry.
Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oi1.
TO SERVICE CARTRIDGE
Replace a dirty, bent, or damaged
cartridge.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will
damage the cartridge.
Reinstall the pre-cleaner (cleaned and
oiled) over the paper cartridge.
Reassemble air cleaner, wing nut,
cover and tighten knob securely.
ENGINE OIL FILTER
Replace the engine oil filter every
season or every other oil change if the
tractor is used more than 100 hours in
one year.
Drain oil from engine crankcase (See
"TO CHANGE ENGINE OIL" in this
section of this manual, through step
remove drain plug).
Remove oil filter and wipe off filter
adapter.
Apply a thin coating of new engine oil
to the rubber gasket on replacement
oil filter.
install replacement oil filter on filter
adapter. Turn oil filter clockwise until
rubber gasket contacts the filter
adapter, then tighten filter an addi-
tional 1/2 turn.
Fill crankcase with new oil (See "TO
CHANGE ENGINE OIL" in this section
of this manual). For approximate
capacity see "PRODUCT SPECIFICA-
TIONS" section of this manual.
Start the engine and check for oil
leaks. Correct any leaks before
placing engine into full operation.
__ Oil
Filter
\%
MUFFLER
Inspect and replace corroded muffler
and spark arrester (if equipped) as it
could create a fire hazard and/or
damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
21
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel 'er becomes
clogged, obstructing _el flow to carbure-
tor, replacement is required.
With engine cool, remove filter and
plug fuel line sections.
Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
Be sure there are no fuel line leaks
and clamps are properly positioned.
Immediately wipe up any spilled
gasoline.
IFilter
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels
free of all gasoline, oil, etc.
Protect painted surfaces with automo-
tive type wax.
We do.not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out
Water in engine can result in a short-
ened engine life.
iii I
CAUTION: Before performing any service or adjustments:
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
Place attachment clutch in "DISEN-
GAGED" position.
• Move attachment lift lever forward to
lower mower to its lowest position.
Roll belt off engine pulley.
Remove small retainer spring, and lift
clutch spring off pulley bolt.
Remove large retainer spring,' slide
collar off and push housing guide out
of bracket.
• Disconnect anti-swaybar from'chassis
bracket by removing retainer spring.
Disconnect suspension arms from rear
deck bracket_ by removing retainer
springs.
Disconnect front links from deck by
removing retainer springs.
Small Retainer
Clutch Sprin,
Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch sprir_g onto square hole in
frame.
TO INSTALL MOWER
Raise attachment lift lever to its
highest position.
• Slide mower under tractor with
discharge guard to right side of tractor.
Lower lift lever to its lowest position.
Install mower in reverse order of
removal instructions.
.'-'";,;'-"_"_'-- Square Hole
Suspension Arms ,.J Engine Pulley
Link
Retainer S
Anti-Sway
Collar Retainer Springs
(Both Sides)
Housing Guide
Large Retainer Spring
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS"). If tires are
over or underinflated, you will not
properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on
both sides of mower should be the
same or within 1/4" of each other.
If adjustment is necessary, make
adjustment on one side of mower only.
To raise one side of mower, tighten lilt
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjust-
ing.
Bottom Edge of _ Bottom Edge of
Mower tof-'-_. _../_lVlower
Ground I {,ll_ _,1 I
Suspension Arm
Lift Unk Ad}ustment Nut
FRONT-TO-BACK ADJUSTM ENT
IMPORTANT: Deck must be level side-
to-side. If the following front-to-back
adjustment is necessary, be sure to
adjust both front links equally so
mower will stay level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front
and behind the mandrel at bottom edge
of mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length. Both links should be
approximately 10-3/8".
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of
turns. 23
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links.
Tighten nut "E" on both front links an
equal number of turns.
When distance "D' is 1/8" to 1/2" lower
at front than rear, tighten nut "F"
against trunnion on beth front links.
Recheck side-to-side adjustment.
o o ._:-
Both Front kinks Should be Equal in Length
.o, E
Trunn 0n -_
Front kinks
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be
replaced without tools. Park the tractor
on level surface. Engage parking brake.
BELT REMOVAL -
Remove mower fr n tractor (See "TO
REMOVE MOWEt_' in this section of
this manual).
Work belt off both mandrel pulleys and
idler pulleys.
Pull belt away from mower.
Mandrel
Pulley Idler
Pulle
Jlley
\
BELT INSTALLATION -
Install new belt in reverse order of
removal.
Make sure belt is in all pulley grooves
and inside all belt guides.
Install mower in reverse order of
removal instructions.
TO ADJUST BRAKE
Your tractor is equipped with an adjust-
able brake system which is mounted on
the right side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be
adjusted.
Depress clutch/brake pedal and
engage parking brake.
Measure distance between brake
operating arm and nut "A" on brake
rod.
If distance is other than 1-1/2", loosen
jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut
against nut "A".
Road test tractor for proper stopping
distance as state above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest
gear, further maintenance is neces-
sary. Contactyour nearest authorized
service centeir/department.
1;2
With Parking Brake
'"Engaged"
Nut "A"
Jam Nut
perating Arm
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.
Remove mower (See "TO REMOVE
MOWER" in this section of this
manual.)
Remove belt from stationary idler and
clutching idler.
Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
Pull belt toward front of tractor and
remove downwards from around
engine pulley.
Install new belt t reversing above
procedure•
Engine Pulley _
Clutching Idler f
• J
Stationary Idler
Transaxle
Pulley
7
TRANSAXLE GEAR SHIFT LEVER
NEUTRAL ADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in the neutral (N)
(lock gate) position. The adjustment is
preset at the factory; however, if adjust-
ment is needed, proceed as follows:
Make sure transaxle is in neutral (N).
NOTE:-When the tractor rear wheels
move freely, the transaxle is in neutral.
• Loosen adjustment bolt in front of the
right rear wheel.
Position the gear shift lever in the
neutral (N) position.
• Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
Neutral
Lock
_ate
Adj t Bolt
/_ ustmen
TO ADJUST STEERING WHEEL
ALIGNMENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble per
instructions in the Assembly section of
this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. If damage
has occurred to affect the front wheel
toe-in or camber, contact your nearest
authorized service center.
TO REMOVE WHEEL FOR REPAIRS
Block up axle securely.
Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
Repair tire and reassemble.
On rear wheels only: align grooves in
rear wheel hub and axle. Insert square
24 key.
Replacewashersand snap retaining
ring securelyin axle groove.
Replace axle cover.
NOTE: To seal tire punctures and
prevent flat tires due to slow leaks, tire
sealant may be purchased from your
local parts dealer. Tire sealant also
prevents tire dry rot and corrosion.
Washers .,__
Axle Retain]kkn__._
Cover Ring',
Square Key_ r
(Rear Wheel Only)------..--_'
TO START ENGINE WITH A WEAK
BATrERY
_I_CAUTION: Lead-acid batteries gener-
ate explosive gases. Keep sparks, flame
and smoking materials away from batter-
ies. Always wear eye protection when
around batteries.
If your battery is too weak to start the en-
_iEne, it should be recharged. (See "BAT-
RY' in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergen-
cy starting, follow this procedure:
IMPORTANT: Your tractor Is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
Connect each end of the RED cable to
the POSITIVE (+) terminal of each bat-
tery, taking care not to short against
chassis.
Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully
charged battery.
Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE OR-
DER -
BLACK cable first from chassis and
then from the fully charged battery.
RED cable last from both batteries.
Positive Terminal Negative Terminal
Positive rminal
Y
REPLACING BATTERY
d[_CAUTION: Do not shod battery
terminals by allowing a wrench or any
other object to Contact both terminals at
the same time. Before connecting battery
remove metal bracel ts, wristwatch
bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
Lift seat pan to raised position and
open battery box door.
Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
Install new battery with terminals in
same position as eld battery.
First connect RED oattery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
Connect BLACK grounding cable to
negative (-) terminal with remaining
hex bolt and keps nut. Tighten
securely.
Close battery box doer.
Seat Pan
Battery
Door
Keps Nut. Hex Bolt
Positive __1 Negative
(Red) ___ (Black)
Cable _-- Cable
TO REPLACE HEADLIGHT BULB
Raise hood.
Pull bulb holder out of the hole in the
backside of the grill,
Replace bulb inholder and push bulb
holder securely back into the hole in
the backside of the grill,
• Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section of
this manual.
TO REPLACE FUSE
Replace with 15 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL
ASSEMBLY
Raise hood,
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
25 tractor.
Hood
Headlight Wire
ENGINE
Maintenance, repair, or replacement of
the emission control devices and
systems, which are being done at the
customers expense, may be performed
by any non-road engine repair establish-
ment or individual. Warranty repairs
must be performed by an authorized
engine manufacturer's service outlet.
TO ADJUST THRO'I-rLE CONTROL
CABLE
The throttle control has been preset at
the factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. If
ad ustment is necessary, proceed as
fo ows:
With engine not runnihg, move throttle
control lever from slow to choke
position. Slowly move lever from
choke to fast position.
Check to see if hole in throttle lever
and hole in speed control bracket are
aligned.
If holes are not aligned, loosen cable
clamp screw and align the holes by
inserting a pencil or a1/4" drill bit
through both holes.
Pull throttle cable up to remove slack
and tighten cable clamp screw.
Remove alignment pencil or drill bit.
Cable Clamp "_ -j
Screw - _i
Speed Contr°l Bracket 41_,, _
, , vIF" i
Throttle Lever
TO ADJUST CARBURETOR
The carburetor has been preset at the
factory and adjustment should not be
necessary. However, minor adjustment
may be required to compensate for
differences in fuel, temperature, altitude
or load. If the carburetor does need
adjustment, proceed as follows:
In general, turning the adjusting needles
in (clockwise) decreases the supply of
fuel to the engine giving a leaner fuel/air
mixture. Turning the adjusting needles
out (counterclockwise) increases the
supply of fuel to the engine giving a
richer fuel/air mixture.
IMPORTANT: Damage to the needles
and the seats in carburetor may result if
needle is turned in too tight.
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
Be sure you have a clean air filter and
the throttle control cable is adjusted
properly (see above).
Start engine and allow to warm for five
minutes. Make adjustments with
engine running and shift/motion
control lever in neutral (N) position.
Idle speed setting - With throttle control
lever in slow position, engine should
idle at 1750 RPM. If engine idles too
slow or fast, turn idle speed adjusting
screw in or out until correct idle is
attained.
Idle fuel needle setting - With throttle
control lever in slow position, turn idle
fuel adjustment needle in (clockwise)
until engine begins to die and then
turn out (counterclockwise) until
engine runs rough. Turn needle to a
point midway between those two
positions.
Recheck idle speed. Readjust if
necessary.
ACCELERATION TEST -
Move throttle control lever from slow to
fast position. If engine hesitates or
dies, turn idle fuel adjusting needle
out (counterclockwise) 1/8 turn.
Repeat test and continue to adjust, if
necessary, until engine accelerates
smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest autho-
rized service center/department, which
has proper equipment and experience to
make any necessary adjustments.
26
Idle Speed _ _
Adjusting II_ .... 1
Screw __._/_L..___
!ii L_ _,--_, fr' '
Adusting .... __ _i
Needle"/ " _!
i' N Ill ' _i '
Immediately prepare your tractor for stor-
age at the end of the season or if the
tractor will not be used for 30 days or
more.
_I, CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. This will allow you to clean it
thoroughly. Remove all dirt, grease,
leaves, etc. Store in a clean, dry area.
Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
Lubricate as shown in the Mainte-
nance section of this manual,
Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
After a period of time in storage, bat-
tery may require recharging.
To help prevent corrosion and power
leakage during long periods of stor-
age, battery cables should be discon-
nected and battery cleaned thoroughly
(see "TO CLEAN BATTERY AND TER-
MINALS" in the Maintenance section
of this manual).
• After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
filter, fuel hose, or tank during storage.
Also, experience indicates that a_cohol
blended fuels (called gasohol or using
ethanol or methanol) can attract mois-
ture which leads to separation and for-
mation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage.
Drain the fuel tank.
Start the engine and let it run until the
fuel lines and carburetor are empty.
Never use engine or carburetor
cleaner products in the fuel tank or
permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ra-
tio found on stabilizer container. Run en-
g,ine at least 10 minutes after adding sta-
bilizer to allow the stabilizer to reach the
carburetor. Do not drain the gas tank and
carburetor if using fuel stabilizer.
27
ENGINE OIL
Drain oil (with engine warm) and re-
place with clean engine oil (See "EN-
GINE" in the Maintenance section of this
manual).
CYLINDER(S)
Remove spark plug(s).
Pour one ounce of oil through spark
plug hole(s) into cylinder(s)
Turn ignition key to "START" position
for a few seconds to distribute oil
Replace with new spark plug(s).
OTHER
Do not store gasoline from one sea-
son to another.
Replace your gasoline can if it starts
to rust. Rust and/or dirt in your gaso-
line will cause problems.
If possible, store your tractor indoo[s
and cover it to give protection from
dust and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Will not start Out of fuel,
Hard to start
Engine will not turn
over
Engine clicks but will
not start
Engine not "CHOKED"
properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
I• Loose or damaged
wiring,
i• Carburetor out of
adjustment.
,• Engine valves out of
adjustment.
Dirty air filter.
Bad spark plug.
Weak or dead battery.
• Dirty fuel filter.
• Stale or dirty fuel.
• Loose or damaged
wiring,
• Carburetor out of
adjustment,
Engine valves out of
adjustment.
Clutch/brake pedal not
depressed.
• Attachment clutch is
engaged.
• Weak or dead battery.
• Blown fuse.
• Corroded battery
terminals.
• Loose or damaged
wiring,
• Faulty ignition switch.
• Faulty solenoid or
starter.
Faulty operator
presence switch(es).
,o Weak or dead battery.
Corroded battery
terminals.
• Fill fuel tank.
• See "TO START ENGINE"
in Operation section.
• Wait several minutes
before attempting to start.
• Replace spark plug.
• Clean/replace air filter.
• Replace fuel filter.
• Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
• Check all wiring.
• See "To Adjust Carburetor"
in Service Adjustments
section.
• Contact an authorized
service center/department.
• Clean/replace air filter.
• Replace spark plug.
• Recharge or replace
battery.
• Replace fuel filter,
• Drain fuel tank and refill with
fresh gasoline.
Check a_l wiring.
See "To Adjust Carburetor"
in Service Adjustments
section.
• Contact an authorized
service center/department.
Depress clutch/brake pedal.
• Disengage attachment
clutch.
• Recharge or replace
battery.
• Replace fuse.
Clean battery terminals.
• Check all wiring.
• Check/replace ignition
switch.
• Check/replace solenoid or
starter.
• Contact an authorized
service center/department.
• Recharge or replace
• battery.
Clean battery terminals.
28
PROBLEM
Engine clicks but will
not start (Cont'd)
TROUBLESHOOTING CHART
CAUSE
Loose or damaged
wiring.
Faulty solenoid or
starter.
Loss of power
Excessive vibration
Engine continues
to run when operator
leaves seat with
attachment clutch
engaged
Poor cut -uneven
• Cutting too much
grass/too fast.
• Throttle in "CHOKE"
position.
Build-up of grass,
leaves and trash
under mower.
Dirty air filter.
• Low oil level/dirty oil.
I• Faulty spark plug.
• Dirty fuel filter.
• Stale or dirty fuel.
Water in fuel.
• Spark plug wire loose.
• Dirty engine air screen/
fins.
• Dirty/clogged muffler.
• Loose or damaged
wiring.
• Carburetor out of
adjustment.
• Engine valves out of
adjustment.
• Worn, bent or loose
blade.
Bent blade mandrel.
• Loose/damaged part(s).
Faulty operator-safety
presence control
system.
• Worn, bent or loose
blade.
• Mower deck not level.
• Buildup of grass,
leaves, and trash
under mower.
• Bent blade mandrel.
• Clogged mower deck
ventholes from buildup
of grass, leaves, and
trash around mandrels.
CORRECTION
Check art wir)ng,
• Check/replace solenoid or
starter.
• Set in "Higher Cut" position/
reduce speed.
Adjust throttle control.
Clean underside of mower
housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change
spark plug
• Replace fuel filter.
• Drain fuel tank and refill
with fresh gasoline.
• Drain fuel tank and carbure
tor, refill tank with fresh
gasoline and replace fuel
filter.
• Connect and tighten spark
plug wire.
Clean engine air screen/fins.
• Clean/replace muffler.
• Check all v,; !ng.
• See "To Adjust Carburetor"
in Service Adjustments
section.
• Contact an authorized
service center/department.
• Replace blade. Tighten
blade bolt.
Replace blade mandrel.
• Tighten loose part(s).
Replace damaged parts.
• Check wiring, switches and
connections. If not corrected,
contact an authorized
service center/department.
• Replace bh 9. "l]ghten
blade bolt.
• Level mower deck.
• Clean underside of mower
housing.
• Replace blade mandrel.
• Clean around mandrels to
open vent holes.
29
TROUBLESHOOTING CHART
PROBLEM CAUSE
Mower blades will not • Obstruction in clutch Remove obstruction.
rotate mechanism.
• Worn/damaged mower Replace mower drive belt.
drive belt.
• Frozen idler pu!_ey. Replace idler pulley.
• Frozen blade mandrel. Replace blade mandrel.
Poor grass discharge Engine speed too slow.
Headlight(s) not
working (if so
equipped)
Battery will not charge
Engine "backfires"
when turning engine
"OFF"
• Travel speed too fast.
• Wet grass.
• Mower deck not level.
Low/uneven tire air
pressure.
• Worn, bent or loose blade.
• Buildup of grass,
leaves and trash under
mower.
• Mower drive belt worn.
• Blades improperly
installed.
• Improper blades used.
Clogged mower deck
vent holes from buildup
of grass, leaves, and
trash around mandrels.
• Switch is "OFF".
• Bulb(s) burned out.
• Fautty light switch.
• Loose or damaged
wirir_g.
• Blown fuse.
• Bad battery cell(s).
• Poor cable connections.
Faulty regulator (if so
equipped).
• Faulty alternator.
• Engine throttle control
not set at "SLOW"
position for 30 seconds
before stopping engine.
i
CORRECTION
Place throttle control in
"FAST' position.
Shift to slower speed.
Allow grass to dry before
mowing,
Level mower deck.
Check tires for proper air
pressure.
Replace/sharpen blade.
Tighten blade bolt.
• Clean underside of mower
housing.
• Replace mower drive belt,
• Reinstall blades sharp edge
down.
• Replace with blades listed
in this manual.
• Clean around mandrels to
open vent holes.
• Turn switch "ON".
• Replace bulb(s).
• Check/replace light switch.
• Check wiring and connec
tions.
• Replace fuse.
• Replace battery.
Check/clean all connec
tions.
Replace regulator.
Replace alternator.
• Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.
3O
SCHEMATIC
TRACTOR --MODEL NUMBER 917.271071
llllll; ....
BATTERY SOLENOID
AMMETER
(OPTIONAL) WH,,E
FIED
IGNITION
SWITCH
YELLOW
YELOW
STATOR
BRAKE .
_ RI_I}
FUSE Jl STARTER
CLUTCH /BRAKE q
(PEDAL UP)
_-_ i o_
r , I BLUE I -- i.... t
C _ __UEL,
......... AT_E_TCL-U;CH LINE',
, .... I.... ' (CLUTCH OFF)
_I GREE N
,!
_--_--J =L s_uE ',_8r661FUEL SHUT-OFF
...... ,_ uu__ SOLENOID
SEAT SWITCH I I
(NOT OCCUPIED
."
, 87A =
OP-EF_.T-O-R - -
....... PRESENCE RELAY #1
BLUE i85 86 '
III _IL_C_
:E7 i 3o:
IGN_
_J_IN CYL ENGINES)
- - IGNITION PLUG
IUNIT GAP
OPERATORLAY #2 " (2 PLUGS ON
(_ REGULATOR _,_LLOw
IREGUL_ TOR _I_Oi_IECTEO
I"
OPERATOR
PRESENCE RELAY #3 I_I
aLUE -E5 -86 1i _HEADUGHTS
_EJ _ BLAC_
i REn
i
NON-REMOVABLE REMOVABLE
CONNECTIONS CONNECTIONS
RELAY
IGNITION SWITCH WIRING INSULATED CLIPS
POSITION CIRCUIT "MAKE"
OFF G + M + L NONE
RUN/LIGHT B + L A*Y
RUN B+ L NONE
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD SE REPLACED TO
PROPERLY SECURE YOUR WIRING
START E ÷ L * S N()NE
31
ELECTRICAL
TRACTOR --MODEL NUMBER 917.271071
32
ELECTRICAL
TRACTOR --MODEL NUMBER 917.271071
KEY PAFrr
NO. NO.
1163465
2 74760412
8 156417
16 161343
19 STD551125
20 73350400
21 166182
22 4152J
24 4799J
25 146147
26 166160
27 73510400
28 4207J
29 160784
30 140301
31 124211X
32 141226
33 109310X
40 169597
41 71110408
42 131563
43 168327
44 73640400
45 122822X
52 141940
70 166661
81 109748X
DESCRIPTION
Battery,12 Volt 28 Amp
Bolt, Hex 1/4-20 x 3/4
Case, Battery Mech Hinge
Switch, Interlock N. OPN./N.OPN
Washer, Lock 1/4
Nut, Hex, Jam 1/4-20UNC
Harness, Light Socket (w/4152J)
Light Bulb
Cable, Battery, 6 Gauge, Red, 11"
Cable, Battery, 6 Gauge, Red, W16 Wire
Fuse, 15Amp
Nut, Keps Hex 1/4-20 Uric
Cable, Ground, 6 Gauge, Black, 12"
Switch, Plunger Normal OP Olive
Switch, Ignition 4 Position
Nut, Ignition
Cover, Ignition Switch
Key, Molded, Craftsman
Harness, Ignition
Bolt BIk Fin Hex 1/4-20 UNC x 1/2
Cover, Terminal
Solenoid
Nut,Keps BIk Hex 1/4-20 UNC
Ammeter, Rectangular 15Amp
Protection Wire Loop (Hour Meter)
Harness, Engine
Relay Asm.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 rnm
33
TRACTOR -- MODEL NUMBER 917.271071
CHASSIS AND ENCLOSURES
28
58 12
14
53
55 7
54
,t
TRACTOR - - MODEL NUMBER 917.271071
CHASSIS AND ENCLOSURES
KEYPART
NO. NO. DESCRIPTION
1166819
2 140356
3 17060612
4 19131216
5 155272
9 165454X013
10 STD533710
11 155927
12 145660
13 169118
14 17490606
17 144983X558
18 126938X
25 19131312
26 STD541437
28 156725X558
29 155217X599
30 t 51287X558
31 139976
37 17490508
38 139886
39 139887
51 73800400
52 19091416
53 145201
54 161464
55 145202
57 STD552507
58 150127
60 STD533707
64 154798
74 STD541437
114 158112
115 17060620
!16 19131614
140 158418
142 165867
143 154966
144 154207
t 45 156524
-- 5479J
Chassis Assembly
Drawbar
Screw 3/8-16 x 3/4
Washer 13/32 x 3/4 x 16 Gauge
Bumper Hood/Dash
Dash
Bolt, Carriage 3/8-16x 1
Panel, Dash, LH
Clip Tinnerman Grille P/L
Panel, Dash, RH
Screw, Thd., Roll. 3/8-16 x 1/2
Hood Assembly
Bumper Hood
Washer 13/32 x 13/16 x 12 Gauge
Locknut
Grille/Lens Asm.
Lens, Grille
Fender/Footrest Pnt STLT N Hold 558
Bracket, Fender/Support
Screw Thdrol 5/16-18 x 1/2
Pivot Bracket Assembly, LH,
Pivot Bracket Assembly, RH,
Nut Lock w/Insert 1/4 - 20 UNC
Washer, 9/32 x 7/6 x 16 Gauge
Bracket, Grille Pickoff LH
Screw, Hex Wshd #6-18 x 7/8 "
Bracket, Grille Pickoff RH
Bolt, FinHex 1/4 -20 UNC x .75
Duct, Air Engine PL/LT
Bolt, Rdhd Sqnk 3/8-16 UNC x 3/4
Dash, Lower STLT
Nut, Crownlock 3/8-16 UNC
Keeper Belt Rear Lh Stl P930
Screw 3/8-16 x 1-1/4
Washer 13/32 x 1 x 14 Ga.
Bracket, Suspension t=roet
Plate, Reinforcement STLT
Backrest, Swaybar Chassis
Bracket, Footrest STLT
Rod Pivot Chassis/Hood
Plug, Button
NOTE: All component dimensionsgiven inU_.S.inches
1 inch = 25.4 mm
35
TRACTOR -- MODEL NUMBER 917.271071
GROUND DRIVE
57
26 27
36
TRACTOR-- MODEL NUMBER 917.271071
GROUND DRIVE
KEYPART
NO. NO.
1
2 146682
3123666X
412600028
5 121520X
6 17060512
8165866
10 STD561210
11 105701X
13 74550412
14 STD551125
18 STD523710
19 STD541437
21 106933X
22 130804
24 STD541237
25 106888X
26 STD551037
27 STD56t 210
28 145204
29 124236X
30 130807
31 127275X
32 STD523107
34 155071
35 120183X
36 STD551062
37 STD571810
38 131494
39 STD523727
40 4470J
41 165838
42 19131312
47 127783
48 154407
49 123205X
50 STD523715
51 STD541437
52 STD541431
53 105710X
55 105709X
56 STD523712
57 130801
58 127274X
DESCRIP_ON
Transaxle(See Breakdown)
PeerlessModel 206-545C
Spring, Return, Brake
Pulley, Transaxle
Ring, Retainer
Strap, Torque
Screw 5/16-18 x 3/4
Rod Shifter Fender
Pin, Cotter
Washer, Shift Plate
Bolt 1/4-28 UNF W/Patch Gr 8
Washer
Bolt Hex 3/8-16 UNC x 1. Gr 5
Nut
Knob
Rod, Brake
Nut
Spring, Brake Rod
Washer
Pin
Rod, Parking Brake
Cap, Parking Brake, Red
Bracket, Transaxle
Keeper, Belt, L.H.
Bolt
Shaft Assembly, Foot Pedal
Bearing, Nylon
Washer
Roll Pin
Pulley, Idler, Flat
Bolt
Spacer, Split .395 x .59
Keeper, Belt, Idler
Washer 13/32 x 13/16 x 12 Ga
Pulley, Idler, V-Groove, Plastic
Bellcrank Clutch Grnd Dry Stl
RetaLner,Belt
Bolt
Nut Crown Lock 3/8-16 UNC
Nut Crown Lock 5/16-18 UNC
Link, Clutch
Spring, Clutch Return
Bolt Fin Hex 3/8-16 x 1-1/4
V-Belt, Ground Drive
Keeper, Belt, R.H
KEYPART
NO. NO.
59 140312
61 17060612
62 8883R
63 140186
64 164975
65 STD551143
66 154778
70 134683
72 19132012
74 137057
75 121749)(
76 STD581075
77 123583X
78 121748X
79 2228M
80 145090
81 165592
82 165711
83 19171216
84 166231
85 150360
89 158391X428
90 124346X
97 449714
112 19O9121O
113 127285X
116 72110610 "
145 74490540
150 165850
151 19133210
156 166002
158 165589
159 165494
160 19292016
161 72140406
162 73680400
163 74780416
164 19091010
165 165623
166 166880
168 165492
169 165580
DESCRIPTION
Keeper, Belt, Center Span
Screw 3/8-16 x 3/4
Cover, Pedal
Pulley, Engine
Bolt, Hex 7/16-20 x 4 Gr 5
Washer
Keeper, Belt, Engine, Fool-Proof
Guide, Mower Drive Belt, R.H.
Washer 13/32 x 1-1/4 x 12 Ga
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Ga
E-Ring
Key, Square 2.0 x .1845/.1865
Washer 25/32 x 1-5/8 x 16 Ga
Key Woodruff #9 3/16 x 3/4
Arm, Shift
Shaft Assembly
Spring, Torsion
Washer 17/32 x 3/4 x 16 Gauge
Link Transaxle
Nut, Nylock
Console, Shift, STLT
Nut, Self-Thrd, Washer Hd 1/4
Retainer Spring 1" Zinc/Cad
Washer 9/32 x 3/4 x 10 Ga
Strap Torque 90 Degrees
Bolt Rdhd Sqneck 3/8-16 x 1.25
Bolt, Hex Flghd 5/16-18 Gr 5
Bushing Bellcrank Grd Drive
Washer 13/32 x 2 x,10 Ga.
Washer Srrted 5/161D x 1 .125
Bracket Shift Mount
Hub Tapered Flange Shift LT
Washer 29/32 x 1-1/4 x 16 Ga.
Bolt Rdhd 1/4-20 x 3/4 Gr 5
Nut Crownlock 1/4-20 Uric
Bolt Hex 1/4-20 Uric x 1 Gr 5
Washer 5/8 x .281 x 10 Ga.
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening Cross Shf
STLTiCRD
NOTE: All componedt dimensions given in U.S. inches
1 inch = 25.4 mm
37
TRACTOR - - MODEL NUMBER 917.271071
STEERING ASSEMBLY
_83
_11
4_ "
i
;;2:
62 44
38
TRACTOR o- MODEL N UMBER 917.271071
STEERING ASSEMBLY
KEY PART
NO. NO.
t 139768
2 154427
3 t 56483
4 157473
5 6266H
6 121748X
7 19272016
8 12000029
9 3366R
10 156438
11 STD551137
13 154779
15 73901000
17 156546
18 57079
19 160395
22 165857
23 165851
25 154406
26 126847X
27 136874
28 19131416
29 17060612
30 STD561210
32 130465
36 155099
37 152927
38 139769
39 19133812
40 STD541537
41 100711L
42 145054X428
43 121749X
44 153720
46 121232X
47 6855M
51 STD541431
54 74780520
62 167902
63 STD523710
65 154780
66 154404
67 74781044
68 154429
79 19132012
80 74950612
DESCRIPTION
Wheel, Steering
Axle, Asm Front
Spindle, Asm Lh
Spindle, Asm Rh
Bearing, Race Thrust Harden
Washer, 25/32 x 1 5/8 x 16ga
Washer, 27/32 x 1 1/4 x 16 Ga
Ring, Klip #t5304-75
Bearing, Col Strg BIk
Draglink, Extended Stamped
Washer, Lock Hvy Hlcl Spr 3/8
Bearing, Axle STLT/GT
Locknut, Flange 5/8-11 UNC
Shaft, Asm Strg Private Label
Washer, Thrust 515 x 750 x 033
Support, Shaft
Screw,Hex Wsh Hd Torx
Shaft, Asm Pittman
Bracket, Steering
Bushing, Rod Tie BIk Lt
Gear, Sector
Washer, 13/32 x 7/8 x 16ga
Screw 3/8-16x3/4
Pin, Cotter 1/8 x 3/4 Cad
Rod, Tie Wire Form 1975 Mech
Bushing, Strg 5/8 Id Dash
Screw, TT #10-32 x 5 x 3/8 Flange
Insert, Steering Wheel
Washer, 13/32 x 2-3/8 x 12 Gauge
Gripco Nut
Adaptor, Wheel Strg
Boot Shaft Steering
Washer, 25/32 x 1-1/4 x 16 Gauge
Extension, Steering Non-Adjust
Cap, Spindle FrTop BIk
Fitting, Grease
Nut Lock Hex w/Ins 5/16 -18 UNC
Bolt Fin Hex 5/16 - 1B UNC x 1 -1/4
Kit, Steering Asseml_ly
Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5
Spacer, Axle
Bearing, Arm Pittmee "
Bolt, Fin Hex 5/8-11 UNC x 2-3/4
Axle, Brace
Washer 13/32 x 1-1/4 x 12 Ga
Bolt Hex Nylon 3/8-16 x 3/4
NOTE: All component dimensions given in U.S. inches
t inch = 25.4 mm
39
ENGINE
TRACTOR - - MODEL N UMBER 917.271071
2
1
"_79
33
4
29
/ 23
/
OPTIONAL EQUIPMENT
I SparkArrester J __,_3s
4O
ENGINE
TRACTOR -- MODEL NUMBER 91 '.271071
KEYPART
NO. NO.
1 162156
2 17720410
3 .......
4 159420
13 12-041-03
14 13280328
15 13200300
16 STD551231
23 159880
29 137180
31 109202X
32 158990
33 123487X
35 17060512
37 137040
38
40 124028X
44 17490412
46 19091416
62 STD551131
77 19101216
79 M740108025
80 74760508
81 128861
101 M73030800
DESCRIPllON
Control, Throt
Screw, Hex Thd Cut 1/4-20x5/8 T
Engine (SeeBreakdown)
Kohler, ModelCV 16S-43519
Muffler
Gasket Kohler
Nipple, Pipe 3/8 NPT x 3-1/2
Elbow, Std 90 Degree 3/8-18 Npt
Washer
Shield, BRN/DBR Guard
Arrestor, Spark
Tank, Fuel
Cap Assembly, Fuel Tank, Vented
Clamp, Hose BIk
Screw 5/16-18 x 3/4
Line Fuel
Plug Oil Drain (See Engine Breakdown)
Bushing, Snap, Fuel Line
Screw, Hex WasheP Head, Thd. Roll. 1/4-20 x 3/4
Washer, 9/32 x 7/8 x 16 Gauge
Washer, Lock
Washer 5/16 x 3/4 x 16 Gauge
Bolt, Hex
Bolt, Hex Hd 5/16-18 UNC x 1/2
Nut, Flange 1/4-20.Starter Nut
Nut Flange M8-1.25
NOTE: All component dimensions given in U.S. inches
1 inch = 25,4 mm
41
TRACTOR - - MODEL NUMBER 917.271071
SEAT ASSEMBLY
KEYPART
NO. 140.
1140123
2 140551
3STD523710
4 19131610
5145006
6STD541437
7 124181X
8 17060616
9 19131614
10 155925
11 166369
12 121246X
KEYPART
DESCRIPTION NO. NO.
Seat 13 121248X
Bracket, Pivot, Seat 14 72050412
Bolt 15 134-3D0
Washer 13!32x 1x10 Gauge 16 121250X
Clip, Push*In Hinged 17 123976X
NUt 21 153236
Spring, Seat 22 STD541431
Screw 3/8-16 x 1-1/2 24 19171912
Washer 13/32 x1x 14 Gauge 25 127018)(
Pan, Seat EmbossQCK Conn.
KnobSeat
Bracket, SwitchMounting
DESCRIPTION
Bushing,Snap
Bolt,Carriage 1/4-20 x1-1/2
Spacer, Split .26 x.68
Spring
Locknut, Flange 1/4 Grade 5
Bo_t,Shoulder 5/16-18 UNC
Nut
Washer 17/32 x 1-3/16 x 12 Ge
Bolt,Shoulder 5/16-16 x .62
NOTE: All component dimensions given inU.S. inches
1 inch = 25.4 mm
42
TRACTOR --MODEL NUMBER 917.271071
DECALS
613 4 10 20
12
KEY PART
NO. NO.
1 156368
2 163262
3 163200
4 163202
5 163207
6 133644
7 169638
8 166887
9 163204
10 156439
KEYPART
DESCRIPTION NO. NO.
Decal, Oper. Instr. 11 168921
Decal, Dash Pnl Kohler 12 146046
Decal, Hood, R.H. 14 160396
Decal, Hood, L.H. 20 149516
Decal, Fend Sd Sht 21 138047
Decal, Customer Maintenance 138311
Decal, Replacement Srs - - 154515
Decal, Deck EZ3 -- 154516
Decal, Fender, Craftsman - -169598
DecaI, FenderDanger - 169599
DESCRIP'RON
Decal, HP Engine
Decal_V-Belt Drive Schematic
Decal, V-Belt Schematic
Decal Battery Dngr/Psn Eng
Decal, Battery Diehard Sears
Decal, Uft Handle
Pad Footrest LH STLT
Pad Footrest RH STLT
Owner's Manual, English
Owner's Manual, Spanish
WHEELS & TIRES
2_5,8
74,10
11
KEYPART
NO. NO.
1 59192
2 65139
3t06222X
459904
5106732)(427
6278H
7 9040H
8 106108X427
9 122O82X
10 7152J
11 1_75_
-144334
DESCRIFRON
Valve Cap, Tire
Stem, Valve
Tire, Front
Tube,Front Tire
(Not Provided, Service Item Only)
Rim,Front
Fitting,Grease (Front Wheel Only)
Bearing,Flange(FrontWheel
Only)
Rim, Rear
Tire, Rear
Tube, RearTire
(Not Provided, Service Item Only)
Cap, Axle
Sealant, Tire 10 oz.
NOTE: All componeflt dimensions given in U.S. inches
1 inch = 25.4 mm
43
TRACTOR -- MODEL NUMBER 917.271071
LIFTASSEMBLY
27
37
41
6
23
3O
7
8
5
4
13
19
(_13 _32 /
2O
15
2O
44
TRACTOR -. MODEL NUMBER 917.271071
LIFTASSEMBLY
KEYPART
NO. NO. DESCRIPTION
1 159460 Wire Asm Inner/Sprgw/Plunger LT
2 159471 Shaft Asm. Lift
3 105767X Pin Groove
4 12000002 E Ring #5133-62
5 19211621 Washer 21/32 x 1 x 21 Ga.
6120183X BearingNylon
7 125631X Grip Handle Fluted
8 122365X Button Plunger Red
11 139865 Link Uft Lh Fixed Length
12 139866 Link Lift Rh Fixed Length
13 STD624008 Retainer Spring
15 127218 Link Front
16 73350800 NutJamHex 1/2-13Unc
17 130171 Trunnion BIk Zinc
18 73680800 Nut, Crownlock 1/2:13 UNC
19 139868 Arm, Suspension Rear
20 163552 Retainer Spring
23 110807X Nut Special
24 19131016 Washer 13/32 x 5/8 × 16 Ga.
25 2876H Spring 2-1/8"
26 76020308 Pin Cotter 3/32 x 1/2
27 126971X Rod Adj Lift
28 73550600 Nut Hex Jam 3/8-16uric
29 138057 knob Infin Height
30 150233 Trunnionlnfin Height
31 140302 Bearing, Pivot, Lift Spherical
32 73540600 Nut, Crownlock 3/8-24
36 155097 Pointer Height Indicator
37 123935X Plug Hole
38 17490512 Screw Thdrol5/16-18 x 3/4
40 19112410 Washer 11/32 x 1-1/2x 10 Ga.
41 155098 Indicator Height Stll
49 145212 Nut Hexflange Lock .
50 110452X Nut Push Phos & Oil
NOTE: All component dimensions given in U.S. inches
1 inch - 25.4 mm
45
MOWER DECK
TRACTOR -- MODEL NUMBER 917.271071
157
\2
16
1
18
115_ 112
118 h
27
46
MOWERDECK
TRACTOR --MODEL NUMBER 917.271071
KEY PART
NO, NO.
1 165892
2 STD533107
3 138017
4 165460
5 STD624008
6 130832
8 850857
9 STD551137
10 140296
11 134149
12 129895
13 137645
14 128774
15 110485X
16 140329
18 STD533106
19 132827
20 159770
21 STD541431
22 134753
23 131267
24 105304X
25 123713X
26 110452)(
27 130968
28 19111O16
29 131491
30 157722
31 129963
32 153535
33 137266
34 STD533717
35 133835
36 131494
37 STD551037
40 STD541437
44 140088
45 STD_2.4003
46 137729
48 133944
49 155066
50 131340
51 STD541410
52 139888
53 131845
54 133943
55 155046
56 165723
59 141043
DESCRIPTION
Mower Housing
Bolt
Bracket Assembly,Sway Bar,
Front
Bracket Sway Bar 38/42"
RetainerSpring
Arm, Suspension, Rear
Bolt, Hex 3/8-24 x 1.25 Gr. 8
Washer, Lock
Washer,Hardened
Blade,Mulching
Bearing,Ball
Shaft Assembly, Mandrel, Vented
(Includes Key # 6)
Housing,Mandrel, Vented
Bearing, Ball,Mandrel
Stripper,Vented Mower Deck
Bolt, Carriage 5/16-18 x 5/8
Bolt,Shoulder
Baffle, Vortex
NutCrownlock 5/16-18 UNC
Stiffener Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Washer t1/32 x 5/8 x 16 Ca.
Rod,Hinge
Screw ThdrolWasher Head
Washer, Spacer
Pulley, Mandrel
Nut, Toplock, Flanged
Bolt
Fastner, Christmas Tree
Pulley, Idler, Flat
Washer 13/32x13/16x16Ga
Nut Crown lock 3/8-16 UNC
Guard, Mandrel, L.H.
Retainer
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Roller Assembly, Cam Follower
Bolt, Shoulder #10-24 Grade 5
Locknut
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
Guard, TUV Idler
KEY PAR'r
NO, NO.
67 149846
68 144959
85 72140614
92 STD541437
101 136420
102 71161010
103 19061216
104 STO551110
105 160793
106 2029J
111 155197
112 155198
113 17060512
114 STD541431
115 72110504
116 4898H
117 165746
118 73930600
119 STD551037
121 143723
128 153390
129 19131312
130 STD523710
131 STD533710
142 165890
143 157109
144 158634
145 165888
146 165891
147 131335
148 169022
149 165898
150 19091216
151 169670
152 169676
153 169674
154 169675
155 169671
156 169672
157 169669
158 17720410
- 130794
--169583
DESCRIP31ON
Knob Custom Oval
V-Belt
Bolt Carriage 3/8-16 x 1-3/4
Nut
MulcherCover
Screw
Washer #10
Washer, Lock
LatchAssembly, Bagger
Nut, Weld
Bracket, Gauge, Wheel L.H.
Bracket, Gauge, Wheel R.H.
Screw 5/16-18 x 3/4
Nut, Hex, Keps 5/16-18 UNC
Bolt,Carriage 5/16 UNC x 1/2
Bolt,Shoulder
Wheel, Gauge
Nut, Centerlock3/8-16
Washer 3/8 x 7/8 x 14 Gauge
Bracket
Washer Felt
Washer 13/32 x 13/16 x 12 Ca.
Bolt,Fin H 3/8-16 UNC x 1Gr. 5
Bolt,RDHD 3/8-16 UNC x 1
ArmSpringBrake Mower
Bracket Arm Idler42"
Keeper Belt 42" Clutch Cable
Pulley IdlerFlat
BoltCarriage Idler
SpringExtension
SpringReturn Idler '
RetainerSpringYellowZinc
Washer 9/32 x 3/4 x 16 Ca.
Bracket ClutchCable
Cable Clutch42 in
Washer Flat 3/8" Type B
Spring Retainer
Spring RetentionLever Clutch Cab
Spacer Clutch Cable
Rod ClutchCable
Screw He)<Thd Cut
1/4-20 x 5/8
Mandrel Assembly (Includes Key
Numbers 8-10, 12-15, 31 and 32)
MowerDeck, Complete (Standard
Deck,Order Separately Mulcher
Plate and Gauge Wheel
Components, Key Nos. 101-106
and 111-t21)
NOTE: All component dimensionsgiven in U.S. inches
1 inch = 25.4 mm
47
TRACTOR --MODEL N UMBER 917.271071
PEERLESS TRANSAXLE --MODEL NUMBER 206-545C
35A
157
180/_
150
47
13
MODEL and SERIAL
NUMBERS HERE
45
79
50
157
42A
52
J34
_87
29
48
TRACTOR-- MODEL NUMBER 917.271071
PEERLESS TRANSAXLE --MODEL NUMBER 206-545C
REFPART REFPART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1772147 Transaxle Cover 41A 790079
2 780086A Needle Bearing 5/8" 42 792073A
3 770128 Transaxle Case 42A 792085A
4776395 Countershaft 43 792075
5 776409 Output Shaft 44 790025
6 778364 Spur Gear (38 teeth) 45 786066
6A 778369 SpurGear (15teeth) 46 786086
7 778330 Spur Gear (11 teeth) 47 774690
8 792180 Shift Key 48 774691
8A 792047 Woodruff Key #9 49 778356
9 784352 Shift Collar 50 778.336
10 784378 Shift Rod & Fork 51 778354
11 778.,934 Bevel Gear (30 teeth) 52 778352
12 778309 _nput Bevel Pinion (13 teeth) 53 778350
13 778368 Bevel Gear (13 teeth) (Include. 14) 54 778346
14 778368 Bevel Pinion (13 teeth) (Include. 56 778355
13) 57 778337
15 778370 Ring Gear (43 teeth) 58 778353
17 786188 DrivePin 59 778351
18 786102 Spacer 1.130 X.695 60 778349
20 792077A Bal15/16"dia 61 778345
21 792078 Set Screw 3/8 - 16 x3/8" 65 780189
22 792079 Spring .310 OD x ,625 L 66 776422
25 792073A Screw 1/4 -20 x1-1/4" 67 776396
25A 792177 Screw 1/4-20 x1-3/8" 69 792170
26 792125 Retaining Ring (pkg of 2) 70 786187
27 792035 RetainingRing 71 788069
28 788040 Retaining Ring 71B 788092
29 780072 ThrustWasher.6271Dx.031W 76 780090
29A 780160 Thrust Washer .762 ID x .031W 77 788078A
296 780051 Thrust Washer .762 ID x .031W 79 792144
29C 780199 Anti-Rotation Washer .632 82 778333
30 780108 CupWasher 1.127 IDx.032W 83 778338
31 780001 Flat Washer .750 ID x ,056W (Use _5 792154
AS Needed) 87 788089A
31A 780195 Flat Washer .750 ID x .062W 150 788093A
32 788083 Oil Seal 5/8" 157 788088A
34 780194 Bushing,563 180 730229A
35 780193 Flanged Bushing 5/8" ID 900 794712
35A 780197 Flanged Bushing .751
36 790075 Brake Disk
37 790007 Brake Pad Plate
38 799021 Brake Pad (pkg of 2)
39 786026 Dowel Pin
40 792076A Flat Washer 312 ID x 059W
Brake Lever
Screw 1/4 - 20 x 1-1/4"
Screw 1/4 -20 x 2 1/4"
Locknut5 /16 -24
Brake Pad Holder
Spacer ,2625 x 1.0
Brake Lever Bracket
Axle (11-15/16" Long)
Axle (16 -1/2" long)
Spur Gear (29 teeth)
Spur Gear (27 teeth)
Spur Gear (23 teeth)
Spur Gear (19 teeth)
Spur Gear (16 teeth)
Spur Gear (15 teeth)
Spur Gear (11 teeth)
Spur Gear (13 teeth)
Spur Gear (17 teeth).
Spur Gear (21 teeth)
Spur Gear (24 teeth)
Spur Gear (25 teeth)
Flat Washer .563 ID x ,062W
Input Shaft
Shifter & Brake Shaft
Retaining Ring
Spacer .890
Square Cut Ring
"O" Ring
Flat Washer 1.128 ID x .058W
Inverted Retaining Ring
Spring ,430 OD x 3000 L
Bevel & Spur Gear (30 & 13 teeth)
Spur Gear (27 teeth)
Oil Fill Plug
Oil Seal 9 /16"
Liquid Gasket RTV Silicone
Oil Seal 3/4"
Gear Oil 60W90
Replacement MST- 206-545C
Transaxle
NOTE: All component dimensions given in US. inches
1inch = 25.4 mm
49
TRACTOR - - MODEL NUMBER 917.271071
KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43519
CYLINDER HEAD, VALVE AND BREATHER I
CRANKCASE J
/
18
/' 22
t
19
: 5
50
TRACTOR -- MODEL NUMBER 917.271071
KOHLER ENGINE -MODEL NUMBER CV16S, TYPE NUMBER PS-43519
CYLINDERHEADNAL_EATHER
KEY PART
NO. NO.
CRANKCASE
125-351_)1
212+755_1
12-041-01
12-041-02
12-041-03
312+411.01
412-041-10
5 12-017-O1
12-017-02
6 12-016_11
12-016-02
7 X-75*23
8 12-318-19
9 25-186_1
10 12-599-03
11 M-064(X)34
12 12-089-01
13 12-173-01
14 12-755-03
15 12-468-05
16 12 112-13
17 12-086-15
18
19
2O
X426-9
12-326-03
M_c45020
21 12-O96-07
22 M_545010
23 12 018-01
24 12-402 02
KEY PART
DESCRIPllON NO. NO. DESCRIPTION
Lifter,valve (2) 1 12-032_)3
Kit, cylinder head (Includes 3- 2 Block, cylinder
17) 3 12-445_2
Carburetor gasket(2) 4 M.0839025
Air cleaner base gasket 5 12-380-17
Exhaust maniferd gasket 6 12-75.5-49
Rod, push (2) 7 12-089-31
Gasket, cylinder head 8 12-422_8
Valve, intake (Std.) 12-422-09
Valve, intake (.25) 12-422-10
Valve, exhaust (Std+) 12-422-11
Valve, exhaust (.25) 12J_22-12
Plug, allen hd. pipe 1/8 12-422-13
Cylinder Head 12422-07
Arm, rocker (2) 9 12-144.-27
Pivot, rocker arm (2) 10 12-874-07
Screw,hex+flange M6xl.0x34 (2)
Spring, valve (2) 24+874-11
Cap, valve spring (2) 12-874-08
Kit, retainer (2) 12-874-09.
Washer, plain 13/32 11 12-018-02
Spacer, head bolt exhaust port 12 12-108-07
Screw, hex. flange MI0xl .5xB1 12-108-08
(5) 12-108-09
Clamp, hose (2) 13 12-067-Q5
Hose, breather 12+067-O9
Screw, hex. flange M6xl,0x20 14 12-380-01
(5) 15 12-043-O9
Cover, valve w/nipple 16 M_6310O9
Screw, hex. flange M5x0,Bxl0 17 12-144-02
Retainer, breather reed 18 52-139-00
Reed, breather 19 12-755-64
21 X-25-102
22 12-032-01
23 SM_631015
24 12-154-0_
Seal, crankshaft
(Use ShortBlock 12 522 1B)
Strap, lifting
Screw, hex. flange M8x1.25x25
Dowel, locating (4)
Kit, camshaft (Includes 7,8)
Spring, actuating
Shim, camshaft (A.R.) blue
Shim, camshaft (AR.) red
Shim, camshaft (A.R.) yellow
Shim, camshaft (A+R.)green
Shim, camshaft (A.R,) gray
Shim, camshaft (,_.R.)black
Shim, camshaft (A.R.) white
Shaft, balance
Piston w/Ring Set (Std.)
(Includes 11-12)
Piston w/Ring Set (.08)
Piston w/Ring Set (.25)
Piston w/Ring Set (.50)
Retainer, piston pin (2i
Ring Set (Std.)
Ring Set (.25)
Ring Set (.50)
Connecting Rod (Std.)
Connecting Rod (.25)
Pin, governor regulating
Gear, governer assembly
Washer, plain6mm
Shaft, governor gear
Plug, cup
Kit, gov. cross shaft w/clip
(inCludes 24)
washer, plain 1/4
Seal, governor cross shaft
Washer, plain 6ram
Clip, hitch pin
51
TRACTOR - - MODEL NUMBER 917.271071
KOHLER ENGINE -MODEL NUMBER CV16S, TYPE NUMBER PS-43519
,._NmON_LECTRICAL BLOWER HOUSING& BAFFLES
_'Y PART KEY PART
IO. NO, DESCRIPTION NO. NO. DESCRIPTION
1 12-086-14 Screw, hex. flange MIOx1.5x46
212-468-03 Washer, plain 3/8
3 24-162_3 Screen, grass
4 M-0639016 Screw, hex. flange M6x1.0x16
6 12-157-03 Fan
7 41-403-09 Regulator, rectifier
8 X-22-1t Washer, lock (2)
9 236602 Connector
10 X42-15 Key
11 12_25-35 Flywheel
12 41-155-02 Connector (4 contact)
13 M-0548025 Screw, hex. cap M5x0.8x25 (2)
14 12-085-01 Stator assembly - 15 amp
15 12-132-02 Spark Plug
16 X-728-1 Clip, cable
17 M-0545010 Screw, hex.flange M5x-08x10
(2)
18 12-584-08 Module, ignition
19 12-452-02 TermdnaJ
20 12-086-35 Screw, hex. socket M5x0.8x20
(2)
21 M-0461013 Screw, pan head M4.2x13 (2)
22 12-584-12 Module, speed advance
23 25-086-47 Shoulder M6X1,0X16 (4)
_OT ILLUS'II:IATED
25-518-29 Lead
25-518_)5 Lead
12-176-36 Harness
X-25-5 Washer, plain 5/16"
12-155-02 Connector
23-517-03 ClipCable
1 M-0545010 Screw, hex flange M5x0.8xl0
(8)
2 24_168-10 Washer, plain 1/4
3 12-146_7 Plate, blower housing
4 24-086-18 Screw, phillip hd M4x0.7 X8 (2)
5 24-096-05 Cover, pinion
6 22(To34 Washer, plain 5/16 (2)
7 12_)27-54 Housing, blower
8 12-063-10 Baffle, intake side
9 25-154-O2 Clip, mounting (3)
10 12-086-37 Screw,captive washerM5 X0.8
X20(3)
t 1 M_o45016 Screw, hex. flange M6x1-0x16
(2)
12 12-063-08 Baffle, cylinder head
13 12-06309 Baffle, cylinder
NOTI_TED
X-25-92WASHER, PLAIN3/16" (2)
AIRINTAKE/FILTRA'nON
KEY PART
NO. NO. DESCRIPTION
125-341-03
212-09_24
312-083-12
4 12-083-10
5 12"30046
6 12-100-01
7 12-032-11
812-094-07
912-072_
10 12-086-01
11 12-041-0"2
NOTILUJS'mATED
12-113-53
Knob,air cleaner cover
Cover, air cleaner
Precleaner, element
KJtair cleaner element
(Includes 5,7)
Seal 3/4"
VV_ngNut
Seal 1-7/16"
Base, air cleaner(Includes
10,11)
Stud, mounting plate
M6X1.0X75
Screw, #10 Hi-Lo thread forming
(2)
Gasket, air cleaner
Decal, air cleaner
53
TRACTOR o-MODEL NUMBER 917.271071
KOHLER ENGINE -MODEL NUMBER CV16S, TYPE NUMBER PS-43519
IGNITION ,'ELECTRICAL I
11
BLOWER HOUSING AND BAFFLES I
13
L_ • ,'
12
52
TRACTOR --MODEL NUMBER 917.271071
KOHLER ENGINE -MODEL NUMBER CV16S, TYPE NUMBER PS-43519
STARTING SYSTEM I
4/1 _'_, 2
L
s!!p
I
8 i
ENGINE CONTROLS I
11
OIL PAN ,'LUBRICATION I
i "1 _ [./_i4 9
!
0--4
S-- I
6_¢, ;22-
!
7_
--16
tB
54
TRACTOR - -MODEL NUMBER 917.271071
KOHLER ENGINE -MODEL NUMBER CV16S, TYPE NUMBER PS-43519
;TAR1]NG SYSTEM
_EY PART
IO. NO.
1 M-0839070
2 25-098-05
3 12-755-54
4 12-227-06
5 12-170-05
6 12-221"01
7 12-227-13
8 12-211-01
)IL PAN/LUBRICA13ON
_-Y PARr
_O. NO.
1 12-035-01
2 25-755-13
3 12-153-03
412-153-02
5 12-123-04
6 M 0545020
7 12-153-01
8 25-162-07
9 12 096-03
10 M-0545016
11 25-462-09
13 52-050-02
14 X-75-10
15 12-393-01
16 12-153-06
17 12-096-34
18 M 0545016
19 12-032-03
20 24-086_16
21 24-08617
22 12-199-53
ENGINECONTROLS
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Screw, hex. flange M8xl 25x70 1 12-07_07
(2) 2 12+237-01
Starter assembly (Includes 3-8) 3 M_664020
Kit, drive end
Cap, drive end 4 24-086-43
Armature 5 12-536-10
Kit, brush & spring
Cap, commutator end 6 M_443025
Bolt, hex. flange 1/4-20x4-5/8 7 M_443020
(2) 8 12-089-11
9 12-089-23
10 12-089-24
11 12-755-83
12 12-100-07
13 52-211-04
DESCRIP_ON 14 12-090-28
15 25-158-08
Dipstick assembly (Includes2-3) 16 12-079-01
Kit,oil fill cap (Includes3) 17 25-168÷11
O-Ring,oil fill cap
O-Ring, upperoilfill tube
Tube, oilfill
Screw, hex.flange M5x0.8x20
O-Ring, loweroilfill tube
Screen, oil pickup
Cover, oilpickup screen
Screw,hex. flange M5xOSx16
Valve,oil pressure relief
Filter,oil
Plug,sq. hd. solid3/8
Pump, oilassembly
O-Ring, oil pumpcover
Cover, oilpump
Screw, hex flange M5xO 8x16
(3)
Seal, oil (PT0 end)
Screw, hex flange
M8x1.25x45 (1t)
Screw, hex flange M6xl 25x45
Assembly,Pan, oil (Incl. 11,15
18)
Linkage, choke
Clamp, cable
Screw, lobed socket M6xl.Ox20
(2)
Screw,hex flange
Control, speed assembly
(Includes 6,6,9)
Screw, pan head M4xO.7x25
Screw, pan head M4xO 7x20
Spring,choke (2)
Spring, choke return
Spring, governor
KJt,governor lever. (Includes 12-
14)
Nut, hex flange 1/4 - 20"
Bolt,1/4 - 20 X 1"
Lever, governor
Bushing,throttle linkage
Linkage, throttle
Bushing, throttle linkage
55
TRACTOR --MODEL NUMBER 917.271071
KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43519
CRANKSHAFT I
2
EXHAUST I J
----1
3m_
9
FUEL SYSTEM I
/
56
TRACTOR - -MODEL NUMBER 917.271071
KOHLER ENGINE -MODEL NUMBER CV16S, TYPE NUMBER PS-43519
FUELSYSTEM
KEY PARr
NO. NO.
1 M.0641060
3 X-22-11
4 M-0629116
5 12-853-95
612_41.02
7 12-053-95
8 124)41-01
9 12-265-04
10 47-1544)1
11 X-426-09
12 25-353-10
13 2,5-(T:_0.02
NOTIU.USR:IATED
12-757.°02
12-757-03
12.041.01
12-041.02
12-041.05
12.041-06
12-032-06
12-757433
12-041-06
12-454.01
25_152-20
12454-03
M_o610t0
M.0645020
DESCRIP]]ON
Nut, hex. flange M6x1.0 (2)
Washer, star 1/4
StudM6x1.0x116 (2)
Kit,carburetorw/gasket
(InCludes 6,7,8 qty 1
12-454-0t, 25452-20)
Gasket, aircleaner
Carburetorassembly
(For informationonlynot
availableseparately)
Gasket, carburetor(2)
Deflector,heat
Clipcable
Clamp, hose (2)
Une, fuel 9"
Filter,fuel
Kit,float
Kit,carburetor repair
Gasket, carburetor
Gasket, air cleaner
Gasket, bowl
Gasket, bowlscrew
Seal, solenoid
Kit, solenoidrepair
Gasket, bowlscrew
Tie, wire
T_
Tie cable
Screw,threadformingM5X0.SX10
Screw,hex.flange M6X1.0X20 (2)
CRANKSHAFT
KEY PART
NO. NO.
112.01437
2 12439.01
EXHAUST
KEY PART
NO. NO.
125-072-04
2 124)41-03
4 12-126-11
5 12-44,_06
6 M_645(_5
12-522-18
12-755-82
DESCRIPllON
Crankshaft (Includes2)
Plug,cup
DESCRIPllON
Stud(2)
Gasket, exhaustmanifold
Bracket, muffler
Strap, lifting
Screw, hex.flange M6xl.0x25 (2)
ShortBlock
Gasket Set
57
58
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
_r _
ISIGHTING
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
,g_ Operate your Tracto_ up and down the face of slopes (not I
I
Ai,Jk greater than 15°), never across the face. Mak_ turns gredu-
ally to prevent tipping or loss of Control. Exercise extreme
L__ging direction on slopes. .,.
For in-home major brand repair service:
Call 24 hours a day, 7 days a week
1-800-4-MY-HOME s" (1-800-469-4663)
Para pedir servicio de reparaci6n a domicilio
1-800-676-5811
In Canada for all your service and parts needs call
Au Canada pour tout le service ou les pi_ces
1-800-665-4455
For the repair or replacement parts you need:
Call 6 am - 11 pm CST, 7 days a week
PartsDirect s"
1-800-366-PART (1-800-366-7278)
Para ordenar piezas con entrega a domicilio
1-800-659-7084
For the location of a Sears Parts and Repair Center
in your area:
Call 24 hours a day, 7 days a week
1-800-488-1222
For information on purchasing a Sears Maintenance
Agreement or to inquire about an existing Agreement:
Call 9 am -5 pro, Monday -Saturday
1-800-827-6655
p_
Home Central°M
169598 Rev. 4 9.8.99 JHFFR Printed in U.S.A

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