Craftsman 917271100 User Manual LAWN TRACTOR Manuals And Guides 99030799

CRAFTSMAN Lawn, Tractor Manual 99030799 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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Owner's Manual

£RI:IFTXMI:IN"
16.5 HP
ELECTRIC

START

42" MOWER
AUTOMATIC

LAWN TRACTOR
Model No.
917,271100

•
•
•
•

Safety
Assembly
Operation
Maintenance

• Repair Parts

[[_

from
previouslyhas budt
the engine,
read
This product
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operates
differently
and understand
this Owner's Manual.

CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment.

Sears,

Roebuck

and Co., Hoffman

For answers to your questions
about this product, Call:

1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat

Estates,

IL 60179

Warranty .................................................
2
Safety Rules ...........................................
2
Product Specifications
........................... 5
Assembly ................................................
8
Operation ..............................................
11
Maintenance
Schedule ......................... 18

LIMITED

TWO YEAR WARRANTY

Maintenance ........................................
18
Service and Adjustments ...................... 22
Storage ......................... *........................ 28
Troubleshooting
....................................
29
Repair Parts .........................................
34
Parts Ordering ....................... Back Cover

ON CRAFTSMAN

RIDING

EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover.
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, _.tc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
• Riding equipment
LIMITED

used for commercial

90 DAY WARRANTY

or rental purposes.

ON BAI-rERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship
and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears,

Roebuck

GENERAL

and Co., D/817 WA, Hoffman

OPERATION

• Read, understand, and follow all instructions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.

Estates,

IL 60179

• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove
keys before dismounting.

• Turn off bladeswhen not
•
•
•
•
•

mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unloading the machine into a trailer or truck.

SLOPE

OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall

• Do nottry to stabilize the machine by
putting your foot on the ground.
• Do notuse grass catcher on steep
slopes.
CHILDREN
Tragic accider Ls can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.

grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommen-

SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed

dations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
• Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if ."_ edge
caves in.

area.

• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,

• Do not mow on wet grass. Reduced
traction could cause sliding.
3

before restarting.
• Never make adjustments or repairs with
the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with

manufacturer's recommended parts,
when necessary.
• Mower blades are sh_arp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.

• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.

• Mow up and down slopes (15 ° Max), not
across.
• Remove obstacles such as rocks, tree

• Never carry passengers.
• Do not mow in reverse unless absolute-

limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Taft

ly necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.

grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you wilt not have to stop or shi_t
while on the slope.
• Avoid starting or stopping on a slope, if
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.

,A Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME AWARE!!! YOUR SAFETY IS INVOLVED.

AWARNING:
The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.

_CAUTION:
In order to prevent accidental starting when setting up, transporting,
adjusting or making repairs always disconnect spark plug wire and place wire where
it cannot contact spark plug.

4

PRODUCT SPECIFICATIONS
GASOLINE

1.25GALLONS

CAPACITY
AND TYPE:

UNLEADED
REGULAR

OIL TYPE

SAE 10W30

(API-SF/SG/SH):

(above 32°F)
SAE 5W30

clans and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will er)able you to assemble
and maintain your tractor properly. Always
observe the =SAFETY _RULES".

MAINTENANCE

A Sears Maintenance Agreement is available on this product. Contact your nearest
Sears store for details.

(below 32°F)
OIL CAPACITY:

4.0 PINTS

CUSTOMER
SPARK PLUG:
(GAP: .040")

Champion RC12YC

GROUND

SPEED

AGREEMENT

FORWARD:

0-5.5

(MPH):

REVERSE:

0 -2.4

TIRE PRESSURE:

FRONT: 14 PSI
REAR: 10 PSI

CHARGING
SYSTEM:

15 AMPS @ 3600RPM

BATTERY:

AMP/HR: 30
MiN. CCA: 240
CASE SIZE: U1R

BLADE BOLT
TORQUE:

27-35 FT. LBS.

RESPONSIBILITIES

• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under"Maintenance" and "Storage" sections of this
owner's manual.
,AWARNING:
This tractor is equipped
with an internal combustion engine and
should not be used on or near any unimproved forest-covered,
brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by taw (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).

CONGRATULATIONS
on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized
Service Center.
We have competent, well-trained _"_chni-

5

PARTS BAG CONTENTS

SHOWN FULL SIZE

(1) Large Flat Washer

(1) Hex Bolt
3/8-16 x 1

0
(1) Lockwasher
3/8

(1) Hex Bolt
5/16-18x 1-1/4

@

(1) Shoulder Bolt
5/16-18

©

(1) Knob

(1) Washer
17/32 x 1-3/16 x 12 Gauge

6

(1) Locknut
5/16-18

PARTS BAG CONTENTS

,("_

(2)
#10x518
Screws

SHOWN FULL SIZE

_

#10

Washers
(2) Lock#10

(2) Washers
3/16 x 3/4 x 16 Gauge "_,

Parts packet separately in carton

I

Parts Bag contents not shown full size

(2) Latch Hook
Assemblies

Seat

Steenng
Wheel Insert

Video
Cassette
Steering Wheel
Adapter

Mulcher
_/,
Plate //
;7

<:_
(2) Keys

Steermg Wheel
Extension
Shaft
Steering

---!l

t
i

Parts Bag

t

Manual

Steering
Boot

t

Slope Sheet

I

',
',

Shoulder Bolt

(_

(2) Gauge Wheels

3/8 x 7/8 x 14
(2)
Washers
Gauge

G

7

(2) Centerlock Nuts

-

Your new tractor has been assembled at the factory with exception of those parts left
unassembled
for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely, use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS

REQUIRED

FOR

• Remove protective materials from tractor hood and grill.
IMPORTANT:
Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.

ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(1) 3/4" Socket w/
(1) Pliers
drive rachet
(2) 1/2" wrench
(1) Phillips Screw(1) Utility knife
driver
(1) Tire pressure gauge (1) 3/4" wrench
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating position (seated behind the steering wheel).

TO REMOVE
CARTON

TRACTOR

FROM

UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
• Cut, from top to bottom, along tines on
all four corners of shipping carton, and
lay panels flat.
• Check for any additional loose parts or
boxes and remove.

5116

BEFORE ROLLING TRACTOR OFF
SKID
A'rI'ACH

STEERING

5/16 Hex
Bolt

TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)

WHEEL

ASSEMBLE
EXTENSION
SHAFTAND
BOOT
• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16
hex bolt and locknut. Tighten securely.
IMPORTANT:
Tighten bolt and nut securely to 18-22 ft. Ibs. torque.
• Place tabs of steering boot over tab
slots in clash and push down to secure.

ment
itshighest
ress lift
liftlever
lever toplunger
and position.
raise attachRelease parking brake by depressing
clutch/brake pedal.
• Place freewheel control in freewheeling
position to disengage transmission (See
"TO TRANSPORT"
in the Operation
section of this manual).
• Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
i

INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointingstraight forward.
• Slide steering wheel adapter onto steering shaft extension.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
• Snap steering wheel insert into center
of steering wheel.
8

HOW TO SET UP YOUR TRACTOR
CHECK BATTERY

ASSEMBLE
GAUGE
MOWER DECK

• Lift seat pan to raised position and open
battery box door.
• If this battery is put into service after
month and year indicated on label (label
located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BAI-FERY" in Maintenance
section of this manual for charging
instructions).

The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are properly adjusted to ensure optimum mower performance.
• Assemble gauge wheels with tractor on
a flat level surface.

Seat Pan
Label
Battery
Terminal

INSTALL SEAT
Adjust seat before tightening adjustment
knob.
• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble
shoulder bolt, Tighten shoulder bolt
securely,
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob
securely.

TO

• Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of this
manual).
• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/816 Iocknut and tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.

CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS"
on page
5 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.

Seat
Seat Pan
Shoulder
Bolt \

Adjustment,
Knob

WHEELS

Flat Washer

CHECK FOR PROPER
ALL BELTS

POSITION

OF

_,CAUTION:
Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING

See the figures that are shown for replacing motion and mower blade drive belts in
the Service and Adjustments sectoin of
this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM

Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.

After you learn how to operate your tractor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
INSTALL

MULCHER

PLATE

• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
• Tighten hardware secure.,.
• Raise and hold deflector shield in upright position.
• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
Weld Nut From
The Top
Weld

V'CHECKLIST
PLEASE REVIEW
CHECKLIST:

i/
v'

v'

v'

Hook Points
Down

v'

Lock
Washer

v'

Latch

Latch
Hook

All assembly instructions have been
completed.
No remaining loose parts in carton.
Battery is properly prepared and
charged.
(Minimum 1 hour at 6 amps).
Seat is adjusted comfortably and
tightened securely.
All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
Be sure mower deck is properly leveled
side-to-side/front-to-rear
for best
cutting results. (Tires must be properly
inflated for leveling).
Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
Check wiring. See that all connections
are still secure and wires are properly
clamped.
Before driving tractor, be sure freewheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR
TRACTOR,
PAY EXTRAAI-IENTION
TO
THE FOLLOWING
IMPORTANT
ITEMS:

Weld Nut
Lock Washer

Washer
Mulcher
Plate

v'

THE FOLLOWING

Washer

/
/

Engine oil is at proper level.
Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/ Be sure brake system is in safe operating condition.
#' It is important to purge the transmission before operating your tractor for
the first time. Follow proper starting
and transmission
purging instructions
(See "TO START ENGINE
and
"PURGE TRANSMISSION"
in the Operation section of this manual).

Screw

Deflector
Shield

Latch
Hooks
10

Thesesymbolsmay

appear on your tractor or in literature suppl!ed with the product.
Learn and understand their meaning.

BATTERY

CAUTION OR
WARNING

REVERSE

FORWARD

FAST

SLOW

n' n
FUEL

CHOKE

MOWER HEIGHT

PARKING BRAKE
LOCKED

UNLOCKED

MOWER LIFT

R N H L
ATTACHMENT
CLUTCH ENGAGED

IGNITION

REVERSE

NEUTRAL

ATTACHMENT
CLUTCH DISENGAGED

HIGH

LOW

KEEP AREA CLEAR

PARKING BRAKE

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL
(AutomaticModelsonly)

DANGER, KEEP HANDS AND FEET AWAY

11

KNOW

YOUR

TRACTOR

READ THIS OWNER'S
YOUR TRACTOR

MANUAL

AND SAFETY

RULES

BEFORE

OPERATING

Compare the illustrations with your tractor to familiarize yourself with !he locations of
various controls and adjustments. Save this manual for future reference.

Attachment
Clutch Lever

Ignition
Switch

Light Switch
Position

Amme_r

Plunger
Lt_

Lift Lever

Attachment
Lift Lever

Parking Brake

Control Lever

Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT
CLUTCH LEVER: Used to
engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE/CHOKE
CONTROL:
Used to
control engine speed.
CLUTCH/BRAKE
PEDAL:

ATrACHMENT
LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER:
Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake

Used for

declutching and braking the tractor and
starting the engine.
FREEWHEEL
CONTROL: Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
MOTION CONTROL LEVER: Selects the
speed and direction of the tractor.

into the brake position.
HEIGHT ADJUSTMENT
KNOB - Used to
adjust the mower cutting height.

12

The operationof any

tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or
repairs. We recommend a wide vision safety mask _)ver spectacles, or standard safety glasses.
..

HOW TO USE YOUR TRACTOR

before stopping
"backfire".

Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING

• Tum ignition key to "OFP position and
remove key. Always remove key when
leaving tractor to prevent unauthorized use.
• Never use choke to stop engine.
IMPORTANT:
Leaving the ignition switch
in any position other than "OFP will cause
the battery to be discharged
(dead).
NOTE: Under certain conditions when

BRAKE

• Depress clutch/brake pedal into full
"BRAKE" position and hold.
• Place parking brake lever in "ENGAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure
parking brake will hold tractor secure.

tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
,_pcPing tractor on grass areas.
AUTION: Always stop tractor completely, as described above, before leaving
the operator's position, to empty grass
catcher, etc.
THROTTLE
CONTROL

Attachment Clutch
Lever "Engaged"
Position

Throttle/Choke
Control

"Disengaged"
"Brake"
Position

Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD

Parking Brake
=Engaged"
Position

The direction and speed of movement is
controlled by the motion control lever.
• Start tractor with motion control lever in

Control Lever

Clutch/Brake Pedal
"Drive" Position

"Disengaged"
Position

neutral (N) position.
• Release parking brake and clutch/brake
pedal.
• Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT

STOPPING
MOWER

BLADES

-

• To stop mower blades, move attachment clutch Lever to "DISENGAGED"
position.
GROUND

The cutting height is controlled by turning
the height adjustment knob in desired
direction.

DRIVE -

• To stop ground drive, depress
clutch/brake pedal into full "BRAKE"
sition.

may cause engine to

• Turn knob clockwise (G) to raise cutting
height.
• Turn knob counterclockwise (,5)to
lower cutting height.
The cutting height range is approximately
1-1/2" to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are approximate and may vary depending upon
soil conditions, height of grass and types
of grass being mowed.

po-

• Move motion control lever to neutral (N)
position.
IMPORTANT:
The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE • Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
13

• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
• Select desired height of cut.
• Lower mower with attachement lift control.
• Start mower blades by engaging attachment clutch control.
• TO STOP MOWER BLADES - disenA.gage attachment clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.

Attachment Lift

Attachment Clutch
Lever "Engage_

Lever High Position

Position

_._

_i.j

tion and engage parking brake.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling
position.
Freewheel control is located at the rear
drawbar of tractor.
• Raise attachment lift to highest position
with attachment lift control.
• Pull ,eewheel control knob out and hold
in position by inserting retainer spring
into forward hole of control rod.
• Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage when
transporting your tractor on a truck or a
trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).

o
"Disengaged"-_,'/_'_

Discharge

-_

," _'_

_

TOWING

CARTS

AND

OTHER

ATTACHMENTS
Tow only the attachments that are recommended by and comply with specifications
of the manufacturer
of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous.
Tires c_ n lose traction with the ground and
cause you to lose control of your tractor.

TO OPERATE ON HILLS
_,CAUTION:
Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on
hills.

BEFORE
CHECK

STARTING
ENGINE

THE

ENGINE

OIL LEVEL

• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.

• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi14

• Move attachment clutch to "DISENGAGED" position.
• Move throttle control to choke position.
NOTE: Before stprting, read the warm and
cold starting procedures below.
• Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the

• Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick
into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If necessary, add oil until "FULL" mark on
dipstick is reached.
Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the
Maintenance
section of this manual).
• To change engine oil, see the
Maintenance
section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide

choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
• When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
• When engine starts, allow engine to run
with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast position. This may require an engine warmup period from several seconds to several minutes, depending on the temperature.
AUTOMATICTRANSMISSION
WARM UP

deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
_(_dWweather starting.
ARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are

• Before driving the unit in cold weather,
the transmission
should be warmed up
as follows:

empty. Use fresh fuel next season. See
Storage Instructions for additional information. Never use engine or carburetor
cleaner products in the fuel tank or permanent damage may occur.
h_,CAUTION:
Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE

• Be sure the tractor is on level ground.
• Place the motion control lever in neutral.
Release the parking brake and let the
clutch/brake slowly return to operating
position.
• Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
• The attachments
can also be used dur-

When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Be sure freewheel control is in the
transmission
engaged position.
• Sit on seat in operating position, depress
dutch,brake pedal and set pa_ng brake.
• Place motion control lever in neutral (N)
position.

ing the engine warm-up period after the
transmission
has been warmed up.
NOTE: At a high altitude (above 3000
feet) or in cold temperatures
(below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR"
in the
Service and Adjustments
manual.
15

section

of this

PURGE TRANSMISSION
,A CAUTION: Never engage or disengage freewheel lever while the engine is
running.
To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor
for the first time. This procedure will
remove any trapped air inside the transmission which may have developed during
shipping of your tractor.
IMPORTANT:
Should your transmission
require removal for service or replacement, it should be purged after reinstallation before operating the tractor.
• Place tractor safely on level surface with
engine off and parking brake set.
• Disengage transmission by placing freewheel control in freewheeling position
(See "TO TRANSPORT"
in this section
of manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to slow position. With motion
control lever in neutral (N) position,
slowly disengage clutch/brake pedal.
• Move motion control lever to full forward

• Your tractor is now purged and ready for
normal operation.
MOWING
TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so bhat clippingsare discharged onto
the area that has been cut Have the cut area
to the _jht of the tractor.This will result in a
more even @,stnbutJon
of clippingsand more
uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left
hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the attachment being used.

position and hold for five (5) seconds.
Move lever to full reverse position and
hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be
no movement of drive wheels. The air is
being removed from hydraulic drive system.
• Move motion control lever to neutral (N)
position. Shut off engine and set parking
brake.
• Engage transmission by placing freewheel control in driving position (See
"TO TRANSPORT"
in this section of
manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to half (1/2) speed. With
motion control lever in neutral (N) position, slowly disengage clutch/brake
pedal.
• Slowly move motion control lever forward; after the tractor moves approximately five (5) feet, slowly move motion
control lever to reverse position. After
the tractor moves approximately
five (5)
feet return the motion control lever to
the neutral (N) position. Repeat this procedure with the motion control lever
three (3) times.

/

]
16

MULCHING

MOWING

TIPS

• Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a second cut, mow across or perpendicular to
the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week

IMPORTANT:
For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.

then change to east to west the next
week. This will help prevent matting and
graining of the lawn.

17

CUSTOMER

RESPONSIBILITIES

MAINTENANCE

SCHEDULE

FILL IN DATES

ASYOOCOMPL E
REGULAR

SERVICE

Interlock

Systems

SERVICE
t-,c, DATES

__/_

tl_

R

Check

T

Lubrication

0

Check
Battery Level
Sharpen/Replace
Mower Blades
Clean Battery and Terminals

R

for Loose

I Check

Fasteners

_

1_/'7

Chart

Transaxle

If
_4
V'

Cooling

Adjust

Blade Belt(s)

Adjust

Motion

Check

Engine

Change

V'

Tension

Drive Belt(s)

V's
Tension

Oil Level

Ks
_

V'

Engine Oil

E
N

CleanAirFilter
Clean Air Screen

G

Inspect

_2.=

Replace

E

Clean

I_

_:

Muffler/Spark

i_

°
-

_0_,_
_

Check Operator Presence and

T

1
2
3
4

_____
___._-/_,..__/_

Arrester

I_

Oil Filter (If equipped)

Engine

Cooling

11_1.2

Fins

Replace
Replace

Spark
Plug
Air Filter
Paper

Replace

Fuel Filter

1_2
_Vw2

Cartridge

V r
If

Change more oflen when operating uP,tier a heavy load or in _gh imbient
Sewme more often when operating in dirty or dusty conditions.
If equipped with oil filter, change oll overf 50 hours.
Replace blades moro oftor, when mowing in landy soil.

lemp{*ratutss.

GENERAL RECOMMENDATIONS

5 - If equipped with adjustable system,
6 - Not required if equipped with maintenaRce-fr_
batte_.
7 - Tighlen ftorlt axle pivot bolt Io 35 ft.-_s, maximum.
DO not ovettJghte_.

LUBRICATION

The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some

@ Spindle-Zerk

adjustments will need to be made periodically to properly maintain your tractor.
All adjustments in the Service and
Adjustments
section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new

@ Front Wheel.{

spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE
•
•
•
•

EACH

@ Spindle
Zerk
.'L..'._I"_"@ Front
_
Wheel
;.......

/7

Bearing

rk
Bearing,_
{) Engine _
@Attachment

I/I

Clutch Pivot(s)/_
O SAE 30 or 10w30 Motor OIL
@ General Purpose Grease
@ Refer to Maintenance "Engine" Section

USE

Check engine oil level.
Check brake operation.
Checktire pressure.
Check operator presence and interlock
systems for proper operation.
• Check for loose fasteners.

CHART

IMPORTANT: Do not oil or grease the pivot
points which have special nylon bear-ings.
Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated,
use only a dry, powdered graphite type lubricant sparingly.

18

TRACTOR

IMPORTANT; To ensure proper assembly,
center hole in blade must align with star on
mandrel assembly.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.

Always observe safety rules when performing any maintenance.
BRAKE

OPERATION

• Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT:
Blade bolt is Grade 8 heat
treated.

If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).

Trailing
Edge Up_h.J

TIRES

ra

Center_---_
e _7)

,,,,_f .. Flat Washe_'_

*A Grade 8 heat treated bolt can be
identified by six lines on the bolt head.
TO SHARPEN

BLADE

NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause

NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant may
be purchased from your local parts dealer.
Tire sealant also prevents tire dry rot and
corrosion.
PRESENCE

Mandrel Assembly

Lock Washer_L_'_'_°1

• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
on
page 3 of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.

OPERATOR

Blade

excessive vibration and eventual damage
to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to
sharpen while it is on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with balancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade is
balanced, it should remain in a horizontal
position. If either end of the blade moves
downward, sharpen the heavy end until
the blade is balanced.

SYSTEM

Be sure that operator presence and interlock systems are working properly. If your
tractor does not function as described
below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed and
attachment clutch control is in the disengaged position.
• When the engine is running, any attempt
by the operator to leave the seat without
first setting the parking brake should shut
off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the seat
should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE

Center Hole

/

!

,

For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
BATTERY

• Raise mower to highest position to allow
access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
• Install new or resharpened blade with
trailing edge up towards deck as shown.

Your tractor has a battery charging system
which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend its
life.

19

SNE VISCOSrrY GRADES

•
•
•
•

Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.

TO CLEAN

BATTERY

Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one

AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak"
power.
• Open battery box door.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable ends
with wire brush until bright.
• Coat terminals with grease or petroleum
jelly.
• Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS
section of this manual).

year.
Check the crankcase oil level before starting the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil
level.
TO CHANGE

• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely, replace
oil drain plug and tighten securely.
• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill.
For approximate capacity see "PRODUCT SPECIFICATIONS"
on page 3 of
this manual.
• Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube
when taking reading.
Keep oil at
"FULL" line on dipstick. Tighten cap
onto the tube securely when finished.

and wear

after 100 hours of operation and replace if
necessary, The belts are not adjustable.
Replace belts if they begin to slip from
wear.

TRANSAXLE

OIL

Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG, or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.

V-BELTS
Check V-belts for deterioration

ENGINE

COOLING

The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmission while engine is running or while the
transmission is hot.
• Inspect cooling fan to be sure fan
blades are intact and clean.
• Inspect cooling fins for dirt, grass clippings and other materials. To prevent
damage to seals, do not use compressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE
PUMP FLUID

Air Cleaner
Cover

Cover Knob
Nut

Foam

Rubber
Grommet

The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact ynur nearest authorized service
center.

Air

ENGINE
Cartridge

LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating temperature.

20

Air Cleaner
Base
Fill
Cap, Dipstick

Drain Plug

CLEAN

AIR

SCREEN

ENGINE

OIL FILTER

Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn
dried gum fibers.

Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
• Drain oil from engine crankcase (See
"TO CHANGE ENGINE OIL" in this sec-

AIR

tion of this manual, through step remove
drain plug).
• Remove oil filter and wipe off filter
adapter.
• Apply a thin coating of new engine oil to
the rubber gasket on replacement oil filter.

FILTER

Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.

• Install replacement oil filter on filter
adapter. Turn oil filter clockwise until
rubber gasket contacts the filter adapter,
then tighten filter an additional 1/2 turn.
• Fill crankcase with new oil (See "TO
CHANGE ENGINE OIL" in this section

Service air cleaner more often under dusty
conditions.
• Remove knob and cover.
-

Remove
base.

wing nut and air cleaner from

TO SERVICE

PRE-CLEANER

of this manual). For approximate capacity see "PRODUCT SPECIFICATIONS"
on page 3 of this manual.
• Start the engine and check for oil leaks.
Correct any leaks before placing engine
into full operation.

• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth. Allow it
to dry.
• Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE

CARTRIDGE

• Replace a dirty, bent, or damaged cartridge.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage
the cartridge.
•

Reinstall
the pre-cleaner
(cleaned
and oiled)
over the paper
cartridge.

Oil Filter /

"=lJ

MUFFLER

•

Reassemble
air cleaner, wing nut,
cover and tighten knob securely.
CLEAN AIR INTAKE/COOLING
AREAS

Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create a fire hazard and/or damage.

To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.

SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in =PRODUCT SPECIFICATIONS"
on page 5 of this manual.

Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE:
Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds removed will cause engine damage due to
overheating.

IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement is required.
• With engine cool, remove filter and plug
fuel line sections.
21

CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden
hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water
in engine can result in a shortened engine
life.

• Place new fuel filter in position in fuel
line with arrow pointing towards carburetor.
• Be sure there are no fuel line leaks and
clamps are properly positioned.
• Immediately wipe up any spilled
line.

gaso-

_,CAUTION:
Before performing any service or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.
• Place attachment clutch in "DISENGAGED"
posi_on.
• Turn ignition key "OFF" and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in
contact with plu_l.
TO

REMOVE

MOWER

• Disconnect front links from deck by
removing retainer springs.
• Raise lift lever to raise suspension
arms. Slide mower out from under tractor.
IMPORTANT:
If an attacl ,ment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL MOWER

Mower will be easier to remove from the
right side of tractor.
• Place attachment clutch in "DISENGAGED" position.
• Move attachment lift lever forward
•
•
•
•

to

lower mower to its lowest position.
Roll belt off engine pulley.
Disconnect clutch rod from clutch lever
by removing retainer spring.
Disconnect anti-swaybar
from chassis
bracket by removing retainer spring.
Disconnect suspension arms from rear
deck brackets by removing retainer
springs.

• Raise attachment lift lever to its highest
position.
• Slide mower under tractor with discharge guard to right side of tractor.
• Lower lift lever to its lowest position.
• Install mower in reverse order of
removal instructions.
Retainer

Clutch
Suspension
Arms

Pulley
Front
Link

Springs
(Both Sides)
Springs
(Both Sides)

Retainer
Spnng
Anti-Swaybar
22

TO LEVEL MOWER

HOUSING

Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PRODUCT SPECIFICATIONS"
on page 5 of this
manual).
If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE

• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower housing, loosen
nut "G" on both front links an equal
number of turns.
• When distance =P is 1/8" to 1/2" lower
at front than rear, tighten nut "H" against
trunnion on both front links.

ADJUSTMENT

• To raise front of mower housing, loosen
nut "H" from trunnion on both front links.

• Raise mower to its highest position.
• Measure height from bottom of deck
curl to ground level at front corners of
mower. Distance "A" on both sides of
mower should be the same.

Tighten nut "G" on both front links an
equal number of turns.
• When distance "P is 1/8" to 1/2" lower
at front than rear, tighten nut "H"
against trunnion on both front links.
NOTE: Each full turn of nut "G" will

• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lilt
link adjustment nut on that side.
• To lower one side of mower, loosen lift

change dim. "P by approximately
3/8".
• Recheck side-to-side adjustment.
Mandrel

link adjustment
nut on that side.
NOTE:
Each half turn of adjustment nut
will change mower height about 3/16".
• Recheck measurements
after adjusting.
Bottom

r--v----,----=

o

--

Bottom
of Cud
Both Front Unks Should be Equal in Length

A---1i-t_

GroundLine

_'"'J'q_-A

Suspension
Arm
Nut "G"

Nut "H"

Lift Link Adjustment Nut
FRONT-TO-BACK
IMPORTANT:

ADJUSTMENT

Deck must be level side-to-

side. If the following front-to-back
adjustment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.

Front Links
TO REPLACE

MOWER

BLADE

DRIVE

BELT (See Illustration
Next Page)
The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.

To obtain the best cutting results, the
mower housing should be adjusted so the
front is approximately 1/8" to 1/2" lower
than the rear when the mower is in its
highest position.
Check adjustment on right side of tractor.
Measure distance "P directly in front o1
and behind the mandrel at bottom edge of
mower housing as shown.
• Before making any necessary adjustments, check that both front links are
equal in length.

BELT REMOVAL

-

• Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
this manual).
• Work belt off both mandrel pulleys and
idler pulleys.
• Pull belt away from mower.
23

BELTINSTALLATION

-

• Install new belt in reverse order of
removal.

• Make sure belt is in all pulley grooves
and inside all belt guides.
• Install mower in reverse order of
removal instructior_s.
Idler

Mandrel
Pulley

Pulleys

Mandrel
Pulley
TO ADJUST

TO REPLACE

BRAKE

MOTION

BELT

Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.

Your tractor is equipped with an adjustable
brake system which is mounted on the
side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted.
• Depress clutch/brake pedal and engage
parking brake.
• Measure distance between brake operating arm and nut "A" on brake rod.
• If distance is other than 1-9/16", loosen
jam nut and turn nut "A" until distance
becomes 1-9/16". Retighten jam nut
against nut "A".
• Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest authorized service center/department.

• Remove mower (See "TO REMOVE
MOWER" in this section of this manual.)
• Remove belt from stationary idler and
clutching idler.
• Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and over cooling fan blades.
• Pull belt toward front of tractor and
remove downward from around engine
pulley.
• Install new belt by reversing above procedure.
Engine ---------.Pulley
Clutching Idler-Stationary Idler---.....

Transmission
Input Pulley _

Arm

Do Not touch this nut. If further brake adjustment is
necessary contact your nearest authonzed service
center/department

DRIVE

24

TRANSMISSION
MENT

REMOVAL/REPLACEWashers

Should your transmission require removal
for service or replacement, it should be
purged after reinstallation and before
operating the tractor. See "PURGE
TRANSMISSION"
in the Operation section
of this manual.
TO ADJHST
MENT

STEERING

WHEEL

Retaining _

_'

ALIGN-

TO START ENGINE
BATTERY

WITH A WEAK

A, CAUTION:
Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries. Always wear eye protection when
around batteries.

FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or

If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE
section of this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT:
Your tractor Is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.

camber, contact your nearest authorized
service center.
WHEEL

Square Key
(Rear Wheel Only)

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight fonNard, remove steering
wheel and reassemble per instructions in
the Assembly section of this manual.

TO REMOVE

f_'_'_

FOR REPAIRS

• Block up axle securely.
• Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in
rear wheel hub and axle. Insert square
key.
• Replace washers and snap retaining
ring securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to stow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.

TO ATTACH
• Connect

JUMPER

CABLES

-

each end of the RED cable to

the POSITIVE (+) terminal of each battery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery.
• Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE
ORDER -

CABLES,

REVERSE

• BLACK cable first from chassis and
then from the fully charged battery.
• RED cable last from both batteries.

25

Terminal

Positive Terminal

Battery
Positive Terminal
REPLACING

Negative Terminal

bolt and keps nut. Tighten securely.
• Close battery box door.
TO REPLACE HEADLIGHT
BULB
• Raise hood.
• Pull bulb holder out of:the hole in the
backside of the grill.
• Replace bulb in holder and push bulb
holder securely back into the hole in the
backside of the grill.
• Close hood.
INTERLOCKS
AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or provent it from starting.
• Check wiring. See electrical wiring diagram in the Repair Parts section of this
manual.

BATTERY

A, CAUTION:
Do not shor battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
• Lift seat pan to raised position and open
battery box door.

TO REPLACE

FUSE

Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
• To replace, reverse above procedures.

Seat
,_"
"
Battery Box
Door

,\

Hood
" _

Headlight
Wire
Connector

ENGINE

Positive (Red) Cable

Maintenance, repair, or replacement of the
emission control devices and systems,
which are being done at the customers
expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

Negative (Black) Cable

• Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
• Install new battery with terminals in
same position as old battery.
• First connect RED battery cable to positive (+) terminal with hex bolt and keps
nut as shown. Tighten securely.
• Connect BLACK grounding cable to
negative (-) terminal with remaining hex
26

TO ADJUST
CABLE

THROTTLE

CONTROL

The throttle control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described
below before loosening cable. If adjustment is necessary, proceed as follows:
• with engine not running, move throttle
control lever from slow to choke position. Slowly move lever from choke to
fast position.
• Check to see if hole in throttle lever and
hole in speed control bracket are
aligned.
• If holes are not aligned, loosen cable
clamp screw and align the holes by
inserting a pencil or a 1/4" drill bit
through both holes.
• Pull throttle cable up to remove slack
and tighten cable clamp screw. Remove
alignment pencil or drill bit.

to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
• Be sure you I)ave a clean air filter and
the throttle control cable is adjusted
propedy (see above).
• Start engine and allow to warm for five
minutes. Make adjustments with engine
running and shift/motion control lever in
neutral iN) p ,sition.
• Idle seeed settino - With throttle control
lever in slow position, engine should
idle at 1750 RPM. If engine idles too
slow or fast, turn idle speed adjusting
screw in or out until correct idle is attained.
• Idle fuel needle settine - With throttle
control lever in slow position, turn idle
fuel adjustment needle in (clockwise)
until engine begins to die and then turn
out (counterclockwise) until engine runs
rough. Turn needle to a point midway
between those two positions.
• Recheck idle speed. Readjust if necessary.

Screw

Speed Control
Bracket

ACCELERATION
TEST • Move throttle control lever from slow to
fast position. If engine hesitates or dies,
turn idle fuel adjusting needle out
(counterclockwise)
1/8 turn. Repeat test
and continue to adjust, if necessary,
until engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT:
Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding
the
engine above the factory high speed setting can be dangerous. If you think the
engine-governed
high speed needs
adjusting, contact your nearest AUTHORIZED service center/department, which
has proper equipment and experience to
make any necessary adjustments.

Throttle Lever
TO ADJUST

CARBURETOR

The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be
required to compensate for differences in
fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, turning the adjusting needles
in (clockwise) decreases the supply of fuel
to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out
(counterclockwise)
increases the supply of
fuel to the engine giving a richer fuel/air
mixture.

Speed
/_jeusting ..._..._.__'_
Screw
:
_

IMPORTANT:
Damage to the needles and
the seats in carburetor may result if needle is turned in too tight.
NOTE: The carburetor on this engine is
low emission. It is equipped w i_" an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
27

Adjusting /

_-_

Needle

_--___
II II]-

]

[- df_'J
_11_---

[

.L_I I
)--_

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
,_CAUTION:

Never store the tractor

experience indicates'that
alcohol blended
fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads
to separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage.
• Drain the fuel tank.

with

gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before storing in any enclosure.

TRACTOR
Remove

mower from tractor for winter

storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves,
etc. Store in a clean, dry area.
• Clean entire tractor (See "CLEANING"
in
the Maintenance section of this manual).
• Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments
section of this
manual).
• Lubricate as shown in the Maintenance
section of this manual.
• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE

OIL

Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).

BATTERY

CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark plug
hole(s) into cylinder(s).
• Turn ignition key to "START" position for
a few seconds to distribute oil.

• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage dudng long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BATIERY AND TERMINALS"
in

• Replace with new spark plug(s).

OTHER

the Maintenance section of this manual).
• After cleaning, leave cables disconnected and place cables where they cannot
come in contact with battery terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.

• Do not store gasoline
to another.

from one season

• Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline will
cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.

ENGINE

• Cover your tractor with a suitable protective cover that does not retain moisture.
Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT:
Never cover tractor while
engine and exhaust areas are still warm.

FUEL SYSTEM
IMPORTANT:
It is important to prevent
gum deposits from forming in essential fuel
system parts such as carburetor, fuel filter,
fuel hose, or tank during storage. Also,

28

TROUBLESHOOTING

CHART

PROBLEM

CAUSE

Will not start

Out of fuel.

i •
I•

Hard to start

CORRECTION

Engine not "CHOKED"
properly.
Engine flooded.

• Fill ,fuel tank.
• See "TO START ENGINE" in
Operation section.
° Wait several minutes before

Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.

°
•
•
•

Loose or damaged wiring.
Carburetor out of adjustment.
Engine valves out of
adjustment.

• Check all wiring.
= See "To Adjust Carburetor"
in Service and Adjustments
section.
• Contact an authorized service center.

Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.

°
•
•
•
•

Loose or damaged wiring.
Carburetor out of adjustment.
Engine valves out of
adjustment.
Engine will not turn
over

Clutch/brake pedal not
depressed.
Attachme. _tclutch is
engaged.
Weak or dead battery.
Blown fuse.
Corroded
nals.

battery termi-

Loose or damaged

wiring.

I• Faulty ignition switch.
Faulty solenoid

or starter.

Faulty operator presence
switch(es).

29

attempting to start.
Replace spark plug.
Clean/replace
air filter.
Replace fuel filter.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.

Clean/replace
air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with

fresh gasoline.
° Check all wiring.
• See "To Adjust Carburetor"
in Service and Adjustments
section.
° Contact an authorized service center.
* Depress clutch/brake

pedal.

° Disengage attachment
clutch.
• Recharge or replace battery.
• Replace fuse.
* Clean battery terminals.
• Check all wiring.
• Check/replace
ignition
switch.
° Check/replace
solenoid or
starter.
• Contact an authorized service center.

TROUBLESHOOTING

CHART

PROBLEM

CAUSE

CORRECTION

Engine clicks but
will not start

• Weak or dead battery.
• Corroded battery terminals.

• Recharge or replace battery.
• Clean battery terminals.

• Loose or damaged wiring.
• Faulty solenoid or starter.

• Check all wiring.
• Check/replace
solenoid
starter.

• Cutting too much
grass/too fast.
• Throttle in "CHOKE"
tion.

• Set in "Higher Cut" position/reduce speed.
• Adjust throttle control.

Loss of power

posi-

• Build-up of grass, leaves
and trash under mower.
• Dirty air filter.
• Low oil level/dirty oil.
• Faulty spark plug.
• Dirty fuel filter.
• Stale or dirty fuel.
• Water in fuel.

Spark plug wire loose.
• Dirty engine air
screen/fins.
• Dirty/clogged muffler.
• Loose or damaged wiring.
• Carburetor out of adjustment.

Engine valves out of
adjustment.
Excessive

vibration

• Worn, bent or loose blade.
Bent blade mandrel.
Loose/damaged

Engine continues to
run when operator
leaves seat with
attachment clutch

part(s).

• Faulty operator-safety
presence control system.

or

• Clean underside of mower
housing.
• Clean/replace
air filter.
• Check oil level/change oil.
• Clean and regap or change
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Drain fuel tank and _arburetor, refill tank with fresh gasoline and replace fuel filter.
• Connect and tighten spark
plug wire.
• Clean engine air screen/fins.
• Clean/replace
muffler.
• Check all wiring.
• See "To Adjust Carburetor" in
Service and Adjustments
section.
• Contact an authorized service center.
• Replace
bolt.

blade. Tighten

blade

• Replace blade mandrel.
• Tighten loose part(s).
Replace damaged parts.
• Check wiring, switches
connections.
If not

and

corrected, contact an authorized service center/

engaged

department.

30

TROUBLESHOOTING
PROBLEM
Poor cut - uneven

CHART
CAUSE

CORRECTION

• Worn, bent or loose blade,

• Replace blade. Tighten blade
bolt,
• Level mower deck.
• Clean underside of mower

• Mower deck not level.
• Buildup of grass, leaves,
and trash under mower.
• Bent blade mandrel.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.

Mower blades will
not rotate

• Obstruction
mechanism.

in clutch

• Worn/damaged
drive belt.

Poor grass dis
charge

mower

• Replace

mower drive belt.

• Engine speed too slow.

• Place throttle control in
=FAST" position.
• Shift to slower speed.
• Allow grass to dry before
mowing.
• Level mower deck.

• Low/uneven tire air pressure.
• Worn, bent or loose blade.
• Buildup of grass, leaves
and trash under mower.
• Mower drive belt worn.
• Blades improperly
installed.
• Improper

blades used.

• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.

will not

obstruction.

• Replace idler pulley.
• Replace blade mandrel.

• Mower deck not level.

Battery
charge

• Remove

• Frozen idler pulley.
• Frozen blade mandrel.

• Travel speed too fast.
• Wet grass.

Headlight(s) not
working (if so
!equipped)

housing,
• Replace blade mandrel.
• Clean around mandrels to
open vent holes.

• Check tires for proper air
pressure.
• Replace/sharpen
blade.
Tighten blade bolt.
• Clean underside of mower
housing,
I ° Replace mower drive belt.
• Reinstall blades sharp edge
down.
• Replace with blades listed in
this manual.
• Clean around mandrels to
open vent holes.

• Switch is"OFF".

• Turn switch "ON".

•
•
•
•

•
•
•
•

Bulb(s)
Faulty
Loose
Blown

burned out,
light switch.
or damaged wiring.
fuse.

• Bad battery cell(s).
, • Poor cable connections.
• Faulty regulator (if so
equipped).
• Faulty alternator.

31

Replace bulb(s).
Check/replace
light switch.
Check wiring and connections.
Replace fuse.

• Replace battery.
• Check/clean all connections.
• Replace

regulator.

• Replace alternator.

TROUBLESHOOTING

CHART

PROBLEM

CAUSE

Lossofdrive

• Freewheel

Engine "backfires"
when turning
engine "OFF"

CORRECTION
control

in "dis-

• Place freewheel

control in

engaged" position.
• Motion drive belt worn,
damaged or broken.
• Air trapped in transmission during shipment
or servicing.

"engaged" position.
• Replace motion drive belt.

• Engine throttle control not
set at "SLOW"
position for 30 seconds
before stopping engine.

• Move throttle

32

• Purge transmission.

control to

"SLOW" position and allow
to idle for 30 seconds before
stopping engine.

TRACTOR

- - MODEL

NUMBER

917.271100

SCHEMATIC

BA1-FERY

FUSE 30 AMP.

R_O

r

'©
)

I

WHIT E

', 0-+---I

¢ .......

_G

_

I

D

J

CLUTCH / BRAKE
(PEDAL UP)

L(

.....

STARTER

_

WMITIE

IGNITION
SWITCH

.......

=

(NOT
....
OCCUPIED)
SEAT SWITCH

i

BLACK

n

I_IL_CK

A
11"

(OPTIONAL)
•
t

SLACK

_

UNIT
IGNITION

_-_
J

SPARK
GAP
PLUG
(2 PLUGS ON

BLUE

FUEL SHUT-OFF
SOLENOID

REGULATOR

HEADLIGHTS

---O-'-IGNITION
POSITION

SWITCH

CIRCUIT

OFF
G÷M÷L
RUN/LIGHT
B+ L
RUN
START

B _-L
B+ L+ S

"MAKE"
NONE
A+ Y
NONE
NONE

NON-REMOVABLE
CONNECTIONS
WIRING INSULATED

REMOVABLE
CONNECTIONS
CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.

33

TRACTOR

- - MODEL

NUMBER

917.271100

ELECTRICAL

21

41

26

i

16

16
/

"45

52

29

34

TRACTOR

- - MODEL

NUMBER

917.271100

ELECTRICAL

KEY
NO.
1
2
8
16
19
20
21
22
24
25
26
27
28
29
30
31
32
33
40
41
42
43
44
45
52
70
81

PART
NO.

DESCRIPTION

163465
74760412
156417
161343
STD551125
73350400
166182
4152J
4799J
146147
166180
73510400
4207J
160784
140301
124211X
141226
109310X
166148
71110408
131563
145673
73640400
122822X
141940
166661
109748X

Battery 12 Volt 28 Amp
Bolt, Hex Head 1/4-20 uncx 3/4
Case, BatteryMech Hinge
Switch,InterlockN Opn/N Opn
Washer, Lock
Nut, Hex, Jam 1/4-20 UNC
Harness, LightSocket (Includes 4152J)
Bulb,Light
Cable, Battery,6 Gauge, Red, 11"
Cable, Battery,6 Gauge, Red, W/16 Wire
Fuse, 15Amp
NutKeps Hexl/4-20Unc
Cable, Ground, 6 Gauge, Black, 12"
Switch, Plunger Norr_alOp Olive
Switch, Ignition
Nut, Ignition
Cover, Key Switch
Key, Ignition
Harness, Ignition
Bolt, Hex Head, Fin. 1/4-20 x 1/2
Cover, Terminal,Red
Solenoid
Nut Keps BIk Hex 1/4-20 UNC
Ammeter Rectangular
Protection Wire Loop
Harness Engine
Relay Asm.

NOTE: Allcomponent dimensionsgiven in U.S. inches
1 k'tch= 25.4 mm

35

TRACTOR

- - MODEL

NUMBER

917.271100

CHASSIS AND ENCLOSURES

29

18

28

....

12

58

53

51
55

31

14

54

60

36

57

TRACTOR

- - MODEL

NUMBER

917.271100

CHASSIS AND ENCLOSURES

KEY

PART

NO.

NO.

DESCRIPTION

165583
140356
17490612
19131216
155272
161917X013
STD533710
155927
145660
155936
17490606
144983X558
126938X
19131312
STD541437
145198X558
155217
154791X558
139976
17490508
139886
139887
73800400
19091416
145201
161464
145202
STD522507
150127
72140606
154798
73680600
158418
165867
154966
154207
156524
155123X428
5479J

Chassis Stamping
DFawbar
Screw, Thd. Roll. 3/8÷16x3/4
Washer 13/32 x 3/4 x 16 Gauge
Bumper Hocd/Dash
Dash
Bolt, Carnage 3/8+16 x 1
Panel, Dash, LH.
Clip "i3nnerrnan Grille P/L
Panel, Dash, R.H.
Screw Thdrol 3/8-16 x 1/2
Hood Assembly
BumperHood
Washer 13/32 x 13/16 x 12 Gauge
Nut
Gdlle w/Crips MSo558
Lens, Grille
Feod/Ftrest Pnt STLT W/CPH 558
Bracket, Fender Support
Screw Thdrol 5/16-18 x 1/2 Tyt
Pivot BracketAssembly, L.H.
Pivot Bracket Assembly, R.H.
Nut Lock w/Insert 1/4-20 UNC
Washer 9/32 x 7/8 x 16 Ga.
Bracket Grille Pickoff LH
Screw Hex Wshd 8-16 x 7/8
Bracket Gdlle Pickoff RH
Bolt, Fin Hex 1/4-20 UNC x .75
Duct Air Engine P/L LT
Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
Dash Lower STLT
Nut Crownlock 3/8-16 UNC
Bracket SuspensionFront
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
RJod Pivot Chassis/Hood
Cupholder Stir Black
Plug, Button

1
2
3
4
5
9
10
11
12
13
14
17
18
25
26
28
29
30
31
37
38
39
51
52
53
54
55
57
58
60
64
74
140
142
143
144
145
159
--

NOTE: All componentdimensionsgiven in U.S, inches
1 inch = 25.4 mm

37

TRACTOR
GROUHD

" " MODEL

NUMBER

917.271100

DRtVE

38

TRACTOR

- - MODEL

NUMBER

917.271100

GROUND DRIVE

KEY
NO.
1

PART
NO.
......

2
3
8
10
14
16

142431
143995
165866
STD561210
10040400
STD541431

18

STD523710

19

STD541437

21
22
24
25
26
27
28
29
30
32
34
35
36
37
38
39
40
41
42

130564
145627
73350600
106888X
STD551037
STD561210
145204
124236X
130807
74760512
155071
120183X
19211616
1572H
131494
STD523727
4470J
165838
19131312

43
47
48
49
50
51
52
53
55
56
57
59
61

19111012
127783
154407
123205X
STD523715
STD541437
STD541431
105710X
105709X
STD523712
140294
140312
17490612

62
63
64
65
66
70
71
72

8883R
140186
71170764
STD551143
154778
134683
140158
19132012

73

156347

KEY
NO.

DESCRIPTION
Transax)e (See Breakdown)
Hydro Gr 319-0650
Spdng, Return, Brake
Pulley, Transaxle
Rod Shift Fender Adjust
PinCotter 1/8x 1 CAD
Washer Lock Hvy Helical
NutLockHexW/Ins.
5/16-18
Unc
BottFinHex 3/8-16Uncxl
Gr.
5
NutLockHexWNVsh
3/8-16
Unc
Knob, Deluxe 1/2-13
Rod, Brake Hydro
Nut, Hex Jam 3/8-16 Unc
Spring,Brake Rod
Washer
P_ Cotter I/8 x 3/4 CAD.
Rod, ParkingBrake
Cap, ParkingBrake
Bracket,Transaxfe
BoltHex Hd 5/16-18 Unc x 3/4
Shaft, Foot Pedal
Bearing, Nylon
Washer
Pin, Roll
Pulley, Idler, Flat
Bolt
Spacer, Split
Keeper, Belt Idler
Washer 13/32x 13/16x 12
Gauge
Washer 11/32x5/8x 12 Ga.
Pulley, Idler, V-Groove
Bellcrank,Clutch
Retainer, Be_t
Bolt
NutCrownlock 3/8-16UNC
Nut, Crownlock 5/16-18 Uric
Link, Clutch
Spring, Return, Clutch
Bolt Hex 3/8-16x 1-1/4
V-Belt
Keeper, CenterSpan
ScrewThdrot. 3/8-16x314Ty.
11"
Cover, Pedal
Pulley,Engine
Bolt Hex 7/16-20 x 4 Gr. 5
Washer
Keeper Belt EngineHydro
Keeper Belt Engine
Strap Torque Lh Hydro 18/20"T
Washer 13/32 x 1-1/4 x 12
Gauge
Strap Torque Rh Hydro f8/20" T

PART
NO.

74
75

121199X
121749X

76
77
78

STD581075
123583X
121748X

81

165591

82
83
84
86
87
88
89
90
91
92

165711
19171216
165815
71208
19212016
12000008
158388
12_346X
74 80536
74780524

93
94
95
96
97

142564
140462
144643
4497H
140469

98
1(30
102
103

73510600
19111216
141322
73940800

104
105
106

140156
71070516
74780520

116
144
145
150
151
156
157
158
159
160
161

72110610
19111016
74490540
165850
19133210
166002
153236
165589
165494
19292016
72140406

162
163
164
165
166
166
169

73680400
74780416
19091010
165623
166880
165492
165580

DESCRIPTION
Spacer, Split
Washer 25/32 x 1-1/4 x 16
Gauge
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16
Gauge
Shaft Asm Cross Tapered 650
20
SpringTo.ion
Washer 17/32 x 3/4 x '6 Ga.
Unk Trensaxte0650 Lt/Yt!Stl
Bushing
Washer 21/32 x 1-1/4 x 1_ Ga.
Ring Klip #5304-62
Console, Shift
Nut Self-Thd Wsh-hd li4 Zinc
Boltfin Hex 5/16-18 Unc x 2.25
Bolt Fin Hex 5/16-18 Unc x 11/2
Une Fuel Hydro 4"
Fan, Hydro 7"
ControlBypass Hydro 20" "nres
Retainer Spring 1"Zincked
Keeper Bolt Rh Hydro 0750.
18/20"
Nut Keps Hex 3/8-16 Unc
Washer 11/32 x 3/4 x 16 Ga.
Washer Bellville .501Dx 1,50D
Nut Hex Jare Toplock 1/4-20
Uaf
Arm, ControlHydro
Screw Cap Hex 5/16 x 18 x 1
Bolt Fin Hex 5/16-18 Uricx 1114
Bolt Rdhd Sqneck 3/8-16 x 1.25
Washer 11132x 5/8 x 16 Ga.
Bolt Hex FLGHD 5/16-18 x Gr 5
Bushing BellcrankGrd Drive
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/161Dx 1.125
Bolt Shoulder5/16-18 Unc- 2A
Bracket Shift Mount
Hub Tapered Flange SP;_ILt
Washer 29/32 x 1-1/4 x 16 Ga
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr
5
Nut Crownlock 1/4-20 Uno
Bolt Hex Fin 1/4-20 Uncx 1 Gr5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-15 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening

NOTE: All componentdimensions given in U.S. inches
1 inch= 25.4 rein

39

TRACTOR

- - MODEL

NUMBER

917.271100

STEERING ASSEMBLY

_63

*

_- ....

i•

.1,--.7

t

_41

62

44

68

43

40

TRACTOR

- - MODEL

NUMBER

917.271100

STEERING ASSEMBLY

KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
13
15
17
18
19
22
23
25
26
27
28
29
30
32
36
37
38
39
40
41
42
43
44
46
47
51
54
62
63
65
66
67
68
79
80

PART
NO.
139768
154427
156483
157473
6266H
121748X
19272016
12000029
3366R
156438
STD551137
154779
73901000
156546
57079
160395
165857
165851
154406
126847X
136874
19131416
17490612
STD561210
130465
155099
152927
139769
19133808
STD541537
100711L
145054
121749X
153720
121232X
6855M
STD541431
74780520
156594
STD523710
154780
154404
74781044
154429
19132012
74950612

DESCRIPTION
Steering Wheel
Axle Assembly STMP Dropped STL
Spindle Assembly,LH.
Spindle Assembly, R.H.
Beadng, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip
Bearing, Steering Column
Draglink Extended Stamped
Washer, Lock
Beadng Axle STLTIGT
Nut, Lock, Flange 5/8-11 UNC
Shaft Assembly,Steering
Washer, Thrust .515 x .750 x .033
Support, Shaft
Screw Hex Wshhd Tom
Pittman Shaft Assembty
Bracket, Steering
Bushing,Link, Drag
Gear, Sector
Washer 13/32x7iSx 16Gauge
Screw, Thd., Roll. 3/8-16 x 3/4
Pin
Rod, ]3e
Bushing,Steedng
Screw
Insert, Steering Wheel
Washer 13/32 x 2.3/8 x 8 Gauge
Gripco Nut
Adaptor, Steering Wheel
BooL Steering Shaft
Washer 25/32 x 1-114x 16 Gauge
ExtensionShaft Steering LR.LT
Cap, Spindle
Fitting,Grease
Nut Lock Hex w/Ins. 5/16-18 UNC
Bolt Fin Hex 5/16-18 UNC x 1-1/4
Kit SteeringAsm Service
Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5
Spacer AXle
Beanng Arm Pittrnan
Bolt, Fin Hex 5/8-11 UNC x 2-3/4
Axle, Brace
Washer 13/32 x 1-1/4 x 12 Ga
Bolt Hex Nylon 3/8-16 x 3/4

NOTE: Allcomponent dimensions given in U.S. inches
1 inch = 25.4 mm

41

TRACTOR

- - MODEL

NUMBER

ENGINE

33

29

33

/

OPTIONAL

EQUIPMENT

Spark Arrester

42

917.271100

TRACTOR

- - MODEL

NUMBER

917.271100

ENGINE

KEY
NO.

PART
NO.

1
2
3
4
14
15
16
23
29
31
32
33
35
37

162156
17720410
......
159420
13280328
13200300
STD551237
159880
137180
109202X
158990
123487X
17490512
137040

38

.......

4O
44
46
62
77
79
80
81

124028X
17490412
19091416
STD551131
19101216
M740108025
74760508
128861

DESCRIPTION
Control, Throttle
Screw, Hex Head, Thread Cutting 1/4-20 x 5/8
Engine, (See Breakdown)Kohler Model No. CV16-43520
Muffler
Nipple, Pipe 3/8 NPT x 3-1/2
Elbow,Standard gO°, 3/8-18 NPT
Washer
Shield Brn/Dbr Guard
Arrestor,Spark
Tank, Fuel
Cap Assembly,Fuel Sears, Vented
Clamp, Hose
Screw Thdrol 5/16-18 x 3-4 Tyt
Line, Fuel
Plug,Oil Drain (Order From Engine Manufacturer)
Bushing,Snap, Fuel Line
Screw, Hax Washer Head, Tnd., Roll. 1/4-20 x 3/4
Washer 9/32 x 7/8 x 16 Gauge
Washer, Lock
Washer 5i16x3/4x !6Ga.
Bolt Hex
Bolt Hex Hd 5/16-18 Un¢ x 1/2
Nut Flange 1/4-20 Starter Nut

NOTE: All componentdimensionsgiven in U.S. inches
1 inch= 25.4 mm

43

TRACTOR

- - MODEL

NUMBER

917.271100

SEAT ASSEMBLY

5

12

KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12

PART
NO.

DESCRIPTION

140123
140551
STD523710
19131610
145006
STD541437
124181X
17490616
19131614
155925
166369
121246X

Seat
Bracket, Pivot,Seat
Bolt
Washer 13/32 x 1 x 10 Gauge
Clip, Push-In Hinged
Nut
Spdng, Seat
Screw, Thd,, Roll. 3/8-16 x 1
Washer 13/32 x I x 14 Gauge
Pan, Seat Emboss QCK Conn.
KnobSeat
Bracket,Switch Mounting

KEY
NO.

PART
NO.

13
14
15
16
17
21
22
24

121248X
72050412
134300
121250X
123976X
153236
STD541431
19171912

25

127018X

DESCRIPTION
Bushing,Snap
Bolt, Carriage 1/4-20x 1-1/2
Spacer, Split .28 x .88
Spring
Locknut, Flange 1/4 Grade 5
Bolt, Shoulder 5/16-18 UNC
Nut
Washer 17/32 x 1-3/16x 12
Gauge
Bolt, Shoulder 5/16-18 x .62

NOTE: All component dimensions given in U.S. inch°
esl inch = 25.4 mm

44

TRACTOR

- - MODEL

NUMBER

917.271100

DECALS
13

2
21

6

10

3

16
20

8
11
12

23

KEY
NO.

PART
NO.

1
2

156811
139769

3
4
5

163200
163202
167183

6
8
9
10

133644
166887
163204
156439

11
12

142341
146046

WHEELS

KEY
NO.

DESCRIPTION
Decal, Oper. Inatr.
Cap Wheel Steer Opp Sears
Decal, Hood, R.H.
Decal, Hood, L.H.
Decal Sro0650 42"
Decal, Customer Maintenance
Decal, Deck Mower F-_Z3
Decal, Fender, Craftsman
Decal, Fender Danger
Decal, Drawbar Cntrl Mvt Hyd Lt
Decal, V-Belt Drive Schematic

& TIRES

13
14
16
2O
21
23

163262
160396
138047
149516
163205
168920
138311
154515
154516
168380
168381

KEY
NO.

PART
NO.

1
2
3
4
2 _

5,8

4,10
7

11

PART
NO.

59192
65139
106222X
59904

6
6
7
8
9
10

1OS732X427
278H
9040H
106108X427
122082X
7152J

11

104757X
144334

DESCRIPTION
Decal, Dash Pnl
Decal, V-Belt Schematic
Decal, Batter/Diehard
Decal BattePt Dngr/Psn Eng
Decal, Fender AutoSears
Decal, Engine, Kohler
Decat, Lift Handte
Pad Footrest LH STLT
Pad Footrest RH STLT
Owner's Manual, English
Owner's Manual, Spanish

DESCRIPTION
Valve Cap, "13re
Stem, Valve
"nre,Front
Tube, Front"l]re
(Not Provided, Service Item Only)
Rim, Front
Fitting,Grease (Front Wheel Only)
Bearing, Flange (Front Wheel Only)
Rim, Rear
"13re,Rear
Tube, Rear "fire
(Not Provided, Service Item Only)
Cap, Axle
Sealant, 33re 10 oz.

NOTE: All component dimensions given in U.S. inches
1 insh = 25.4

45

TRACTOR

- - MODEL

NUMBER

917.271100

LIFT ASSEMBLY

28

27

49
3O
3

\

13

6

13
19

I

13

32

_

19

13
32

r.i_y

/

46

IS

TRACTOR

- - MODEL

NUMBER

917.271100

LIFT ASSEMBLY

KEY
NO.
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
23
24
25
26
27
28
29
30
31
32
49
50

PART
NO.

DESCRIPTION

159460
159471
105767X
12000O02
19211621
120183X
125631X
122365X
139865
139866
STD624008
127218
73350800
130171
73800800
139868
163552
110807X
19131016
2876H
STD560907
126971X
73350600
138057
150233
140302
73540600
145212
110452X

Lift Lever Inner Wire Assembly
ShaftAssembly, Lift
Pin, Groove
E-Ring
Washer 21/32 x 1 x 21 Gauge
Beadng, Nylon
Grip, Handle, Fluted
Button, Plunger, Red
Link, Lift, LH.
Link, Lift, R.H.
Retainer Spring
Link, Front
Nut, Hex, Jam 1/2-13 UNC
Trunnion
Locknut, Hex, withWasher Insert 1/2-13 UNC
Arm, Suspension, Rear
RetainerSpdng
Nut, Special
Washer 13/32 x 5/8 x 16 Guauge
Spring
Pin Cotter 3/32 x 1/2
Rod, Adjust, Lift
Nut, Hex, Jam 3/8-16 Unc
Knob, Infinite HeightAdjustment
Trunnion, Inf Height
Beadng, Pvt, Lift Spherical
Nut, Crownkx;k 3/8-24
Nut Hex Flange Lock
Nut Push Phes & Oil

NOTE: Allcomponent dimensionsgiven in U.S. inches
1 inch = 25.4 mm

47

TRACTOR

- - MODEL

NUMBER

917.271100

MOWER DECK

76

68

103 105

34
.33
32

106

58
.-21

17

>21

i1_23

24

\
2

16
27

5

6
21

48

TRACTOR

- - MODEL

NUMBER

917.271100

MOWER DECK

KEY
NO.

PART
NO.

1
2
3

144393
STD533107
138017

4
5
6
8
9
10
11
12
13

138440
STD624008
130832
850857
STD551137
140296
134149
129895
137645

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

128774
110485X
140329
72110610
72140505
132827
159770
STD541431
134753
131267
105304X
123713X
110452X
130968
19111016
131491
157722
129963
153535
137266
STD533717
133835
131494
19131316

40
41
43

STD541437
133551
140083

44
45
46
48
49
50
51
52
53
54
55
56

140088
STD624003
137729
133944
155066
131340
STD541410
139889
131845X900
133943
155046
122052X

DESCRIPTION
Mower Housing
Bolt
BracketAssembly,SwayBar,
Front
BrecketAssembly,Sway Bar
Retainer Spring
Arm, Suspension, Rear
Bolt, Hex 3,'8-24 x 1.25 Grade 8
Washer, Lock
Washer, Hardened
Blade, Mulching
Bearing, Ball
Shaft Assembly,Mandrel, Vented
(Includes Key Number 6)
Housing,Mandrel, Vented
Bearing, Ball, Mandrel
Stnpper,Vented Mower Deck
Bolt, Carriage 3/8-16x1-1/4
Bolt, Carriage 5/16-18 x 5i8
Bolt, Shoulder
Baffle,Vortex
NutCrownlock5/16-18 UNC
StiftenerBracket
Bracket, Deflector
Cap, Sleeve
Spring,Torsion,Deflector
Nut, Push
Shield, Deflector
Washer 11/32xs/8x16Gauge
Rod, Hinge
Screw Thd Rolling Wase Head
Washer, Spacer
Pulley, Mandrel
Nut, Toplock,Flanged
Bolt
Fastner, Christmas Tree
Pulley, Idler, Flat
Washer 13/32x 13/16 x 16
Gauge
Nut Crownlock3/8-16 UNC
ROd, Pivot,with Nibs
ROd,Clutch, Secondary,with
Nibs
Guard, MandreI, LH.
Retainer
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
RollerAssembly, Cam Follower
Bolt, Shoulder #10-24 Grade5
Locknut
Bolt, Shoulder 5/16.18UNC
Arm Assembly,Pad, Brake
Washer, Hardened
Arm, Idler
Spacer. Retainer

KEY
NO.

PART
NO.

58
59
67
68
71
72
73
74

140086
141043
162113
144200
142427
131870
127847
121748X

75
76

12000029
128903

77
78
79
80
81
82
83
84
85
92
101
102
103
104
105
106
111
112
113
114
115
116
117
118
119
121
128
129
130

127845
160570
127498
153701
73350600
142028
120958X
156084
72140618
STD541437
136420
71161010
19061216
STD551110
160793
2029J
155197
155198
17490512
73510500
72110504
4898H
165746
73930600
19121414
143723
153390
19131312
STD523710

131

STD533710

132

19132203

141
--

6266H
130794

--

145411

DESCRIPTION
Spdng, TorsionBrakes
Guard, TUV Idler
KnobCustom Oval
V-Belt
Rod, Clutch, Pnmary,with Nibs
Spdng, Return
Arm, Clutch,Secondary
Washer 25/32 x 1-5/8 x 16
Gauge
Ring, Klip
Belt, Shoulder 3/8-16 UNC x
1.44
Keeper, Spdng
LeverAsm. Clutch Pri P/L
Bushing.Large, Brass
Spring,Mower Clutch
Nut. HexJam 3/8-16 Unc
Trunnion,Adj.
Washer Sintered
Keeper Belt Idler Fixed
Bolt Carriage 3/6.16 x 2-I/4
Nut
Mulcher Cover
Screw
Washer #10
Washer, Lock
LatchAssembly,Bagger
Nut, Weld
Bracket, Gauge, Wheel LH.
Bracket, Gauge, Wheel R.H.
ScrewThdrol 5/16-18 x 3/4
Nut, Hex, Keps 5/16-18 UNC
Belt, Carriage 5/16 UNC x 112
Bolt, Shoulder
Wheel, Gauge
Nut, Centedock 3/8-16
Washer 3/8 x 7/8 x 14 Gauge
Bracket
Washer Felt
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 UNC x 1 Gr.
5
Bolt, RDHD SQNK 3/8-16 UNC x
1
Spacer Washer 13/32 I.D. x 13/80.D. x 1/4
Washer Thrust .75 x 1.230
Mandrel Assembly (IncludesKey
Numbers 8-10, 12-15, 31 and
32)
Mower Deck, Complete
(Standard Deck, Order
Separately Mulchor Plate and
Gauge Wheel Components, Key
Nos. 101-106 and 111-121)

NOTE: All componentdimensionsgiven in U.S.inches
1 inch= 25.4 mm

49

TRACTOR

- - MODEL

NUMBER

917.271100

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650

58
34

28
59
91

23

25

19

52

91
4
5

35

5O

TRACTOR

- - MODEL

NUMBER

917.271100

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650

KEY
NO.
1
2
3
4
5
6
7
8
9
13
14
15
17
18
19
23
24
25
26
27
28
29
30
34
35
36
37
38
39
40
41

PART
NO.

DESCRIPTION

142930
t42931
142932
142928
142933
142934
142935
150771
142937
142938
142939
142940
142941
150772
150773
142944
142945
142946
150774
142948
142949
142950
150787
142951
142952
142953
142954
142955
150777
150778
142958

Housing,Lower
Assembly, Upper Housing
Seal, Lip
Ring, Wire Retaining
Ring, Retaining
Searing, Shaft Ball
Searing, Cradre
Beadng, Thrust 30 x 52 x 13
Swashplate, Variable
BIock, CyfinderAssembly
Arm, Trunnion
Seal, Lip
Guide, Slot
Shaft, Motor
Beadng,Thrust 42 x 68 x 16
Block, CylinderAssembly
Seal, Lip 10 x 25 x 7
Actuator,Bypass
Center Section Assembry Kit
Seal, Lip 26 x 42 x 8
Ring, Retaining
Washer 26x35x 1
Plate, Bypass
Oil Filter Element
Arm, Bypass
Ring, Retaining
Arm, Actuating
Pin, Actuating
Bolt 5/16-24 x 1-3/4
Locknut, Hex 5/16-24 UNJC
Brake Rotor/Stator Kit

KEY
NO.
43
44
52
53
56
58
59
62
63
64
68
69
83
88
88
89
90
91
92
93
113
114
119
134
135
139
140

PART
NO.

DESCRIPTION

142884
150829
142991
142961
142963
142964
142965
142966
142967
142920
142969
144610
142971
150806
142973
142974
142975
142976
142977
142978
142917
142918
142980
144607
144608
150775
150776

Washer 7/16 x 7/8 x .{TOO
Differential Assembly
Washer 3/4 x 1.5x.13
Seal .75 x 1.25 x.250
Shaft, Input
Boil 1/4-20 x 1.38
Pin .50D x .43 ID x .750
Arm, Control
Puck, Dampener
Set Screw
Spring
Stud 5/16-24
JackshaffAssembly
Jackshaft
Screw, Cap
Washer 7/16 x 1 x 1/2
Sleeve Boadng
Seal, Wiper
Spdng, Brock
Washer, Block Thrust
Cap, Vent Assembly
Fitting, O-RingAssembly
Spacer
Nut, Castle 5/16-24
Pin, Cotter
Spdng, Compression
Nut, Hex 5/16-24

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

51

TRACTOR

.. - MODEL

KOHLER ENGINE-MODEL

CYLINDER

NUMBER

917.271100

NUMBER CV16S, TYPE NUMBER PS-43520

HEAD, VALVE AND BREATHER

I

24

12
13

11

10
'

_p_

18

/2

_

3

--_4

_e--

12

52

5

TRACTOR

-- MODEL

KOHLER ENGINE-MODEL

CYLINDER

KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

NUMBER

917.271100

NUMBER CV16S, TYPE NUMBER PS-43520

CRANKCASE

HEAD/VALVE/BREATHER

KEY
NO.

PART
NO.

DESCRIPTION

25-351-01
12-755-81
12-411-01
12-041-10
12-017-01
12-017-02
12-016-01
12-016-02
X-75-23
12-318-19
25-186-01
12-599-03
M-0640034
12-089-01
12-173-01
12-755-03
12-468-05
12-112-13
12-086-15
X-426-9
12-326-03
M-0645020
12-096-07
M-0545010
12-018-01
12-402-02

Lifter, valve (2)
Kit, cylinder head (Includes3-17)
Rod, push (2)
Gasket, cylinder head
Valve, intake (Std.)
Valve, intake (.25)
Valve, exhaust (Std.)
Valve, exhaust (.25)
Plug, allen hd. pipe 1/8
Cylinder Head
Arm, rocker (2)
Pivot, rocker arm (2)
Screw, hex. flange M6xl.0x34 (2)
Spring, valve (2)
Cap, valve spdng (2)
Kit, retainer (2)
Washer, plain 13/32
Spacer, head bolt exhaust port
Screw, hex. flange M10xl.5x81 (5)
Clamp, hose (2)
Hose, breather
Screw, hex. flange M6xl.0x20 (5)
Cover, valve w/nipple
Screw, hex. flange M5x0.8xl0
Retainer, breather reed
Reed, breather

1
2
3
4
5
6
7
8

9
10

11
12

13
14
15
16
17
18
19
21
22
23
24

53

PART
NO.

DESCRIPTION

12-032-03
Seal, crankshaft
Block, cylinder(Use Short Block 12 522 18)
12-445-02
Strap, lifting
M-0839025
Screw, hex. flange M8x1.25x25
12-380-17
Dowel, locating(4)
12-755-49
Kit, camshaft (Includes 7,8)
12-089-31
Spdng, actuating
12-422-08
Shim, camshaft (A.R.) blue
12-422-09
Shim, camshaft (A.R.) red
12-422-10
Shim, camshaft (A.R.) yellow
12-422-11
Shim, camshaft (A.R.) green
12-422-12
Shim, camshaft (A.R.) gray
12-422-13
Shim, camshaft (A.R.) black
12-422-07
Shim, camshaft (A.R.) white
12-144-27
Shaft, balance
12-874-07
Piston w/Ring Set (Std.)
(Includes 11-12)
24-874-11
Piston wiRing Set (.08)
12-874-08
Piston w/Ring Set (.25)
12-874-09
Piston wiRing Set (.50)
12-018-02
Retainer, piston pin (2)
12-108-07
Ring Set (Std.)
12-108-08
Ring Set (.25)
12-108-09
Ring Set (.50)
12-067-05
Connecting Rod (Std.)
12-067-06
Connecting Rod (.25)
12-380-01
Pin, governor regulating
12-043-05
Gear, governor assembly
M-0631005
Washer, plain 6mm
12-144-02
Shaft, govemor gear
52-139-09
Plug, cup
12-755-.64
Kit, gov.crossshaft w/clip
(Includes 24)
X-25-102
washer, plain 1/4
12-032-01
Seal, governorcrossshaft
SM-0631015
Washer, plain 6mm
12-154-05
Clip, hitch pin

TRACTOR

- - MODEL

KOHLER ENGINE-MODEL

NUMBER

917.271100

NUMBER CV16S, TYPE NUMBER PS-43520

BLOWER HOUSING AND BAFFLES

'IGNITION/ELECTRICAL I

_D2

_--

I--

23

10

AIR INTAKE

11

54

I

TRACTOR

- - MODEL

KOHLER ENGINE-MODEL

NUMFER

NUMBER CV16S, TYPE NUMBER PS-43520

BLOWER HOUSING & BAFFLES

IGNITION/ELECTRICAL
KEY
NO,

PART
NO.

1
2

12-O86-14
12-468-03

3
4

24-162-03
M-0639016

6

12-157-03

7
8
9

41-403-09
X-22-11
236602

10
11
12

X-42-15
12-025-35
41-155-02

13
14
15
16

M-0548025
12-085-01
12-132-02
X-728-1

17

M-0545010

16
19

12-584-08
12-452-02

20

12-086-35

917.271100

KEY
NO.

DESCR_TION
Screw, hex. flange MIOx1.5x46
Washer, plain 3/8
Screen, grass
Screw, hex. flange M6x1.0x16
(6)
Fan
Regulator,rectifier
Washer, lock (2)
Connector
Key
Rywheet
Connector(4 contact)
Screw, hex cap M5xO.8x25(2)
Stator assembly - 15 amp
Spark Plug
Clip,cable
Screw, hex. flange M5x0.8xl 0
(2)
Module, ignition
Terminal
Screw, hex. socketM5x0.8x20

PART
NO.

DESCR|PTION

1

M-0545010

Screw, hex. flange M5x0.Sxl0

2
3
4
5
6
7
8
9
10

24-468-10
12-146-07
24-086-18
24-096-05
220534
12-027-54
12-_3-10
25-154-02
12-086-37

11

M-0645016

Washer, plaiP,1/4
Plate, blower housing
Screw, phillip hd M4x0.7 X8 (2)
Cover, pinion
Washer, plain 5/16 (2)
Housing, blower
Baffle, intake side
Clip, mounting (3)
Screw,capt'rvewasherM5 )(0.8
X2O (3)
Screw, hex. flange M6xl.0xl 5

(8)

12 12-063-08
13
12-(_3-09
NOT ILLUS'[,_ATED
X-25-92

(2)
Baffle,cylinderhead
Baffle,cylinder
WASHER, PLAIN 3/16" (2)

AIR INTAKE/FILTRATION

(2)
21
22
23

M-0461013
12-584-12
25-086-47

NOT ILLUSTRATED
25-518-29
25-516-05
12-176-36
X-25-5
12-155-02
23-517-03

Screw, paP,head M4.2x13 (2)
Module, speed advance
ShoulderM6X1.0X16 (4)

KEY
NO.

Lead
Lead
Hamess
Washer, plain 5/16"
Connector
Clip Cable

PART
NO.

1
2
3
4

25-341-03
12-096-24
12-083-12
12-1083o10

5
6
7
8

1230046
12-100-01
12-032-11
12-094-07

9

12-072-04

10

12-086-01

11

12-041-02

DESCRIPTION
Knob, air cleaner cover
Cover, air cleaner
Precleaner,element
Kit air cleaner element
(Includes 5,7)
Sea_3/4"
Wing Nut
Seal 1-7/16"
Base, air cleaner(includes
10,11)
Stud, mounting plate
M6X1.0X75
Screw, #10 Hi-Lo thread forming (2)
Gasket, air cleaner

NOT ILLUSTRATED
12-113-53

55

Decal, air cleaner

TRACTOR

- - MODEL

KOHLER ENGINE-MODEL

STARTING

SYSTEM

NUMBER

917.271100

NUMBER CV16S, TYPE NUMBER PS-43520

I

ENGINE CONTROLS

I

o

@

3 m

_.._
M/f"
o
O

OIL PAN / LUBRICATION

1-

J

8--

O111

66

TRACTOR

- - MODEL

KOHLER ENGINE-MODEL

NUMBER

NUMBER CV16S, TYPE NUMBER PS-43520

ENGINE CONTROLS

STARTING SYSTEM
KEYPART
NO.NO.
M-0839070

KEYPART
NO.NO.

DESCRIP_ON
Screw, hex. flange MSx1.25x70

(2)
2
3
4
5
6
7
8

25-098-05
12-755-54
12-227.06
12-170-05
12-221-0t
12-227-13
12-211-01

Starter assembly (includes 3-8)
Kit,drive end
Cap, ddve end
Armature
Kit, brush & spring
Cap, commutatorend
Bolt,hex. flange 1/4-20x4-5/8

OIL PAN/LUBRICATION

12-038-01

DESCRIPT_N
Dipstickassembly (Includes2-

3)
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18

25-755-13
12-153-03
12-153-02
12-123-O4
SM-0545020
12-153-01
25-162-07
12-096-03
M-0545016
25-462-09
52-050-02
X-75-10
12-393-01
12-153-06
12-096-34
M.0545016

Kit, oil fill cap (Includes 3)
O-Ring, oil fill cap
O-Ring, upper oil fill tube
Tube, oil fill
Screw, hex. flange M5x0.Sx20
O-Ring, lower oil fill tube
Screen, oil pickup
Cover, oil pickup screen
Screw, hex, flange M5x0.8x16
Valve, oil pressure relief
Filter, oil
Plug, sq. hd. solid 3/8
Pump, oil assembly
O-Ring, oil pump cover
Cover, oil pump
Screw, hex. flange M5xO.Sx16

(3)
19
20
21
22

12-032-03
24-086-16
24-086-17
12-199-53

1
2
3

12-079-07
12-237-01
M-0664020

4
5

24-086-43
12-536-10

DESCRIPTION
Linkage, choke
Clamp, cable
Screw, lobed socket M6xl.0x20

(2)

(2)

KEYPART
NO.NO.

917.271100

Seal, oil (P.T.O. end)
Screw, hex. flange
M8xl.25x45 (11)
Screw, hex. flange M8x1.25x45
Assembly,Pan, oil(Incl. 11,1518)

57

6
7
8
9
10
11

M.0443025
M-0443020
12-089-11
12-089-23
12-089-24
12-755-83

12
13
14
15
16
17

12-100-07
52-211-04
12-090-28
25-158-08
12-079-01
26-158-11

Screw, hex. flange
Control, speed assembly
(includes 6,8,9)
Screw, pan head M4x0.7x25
Screw, pan head M4xO.7x20
Spring, choke (2)
Spring, choke return
Spring, govemor
Kit, govemor lever (Includes 1214)
Nut, hex flange 1/4 - 20"
Bolt, 1/4 - 20 X 1"
Lever, governor
Bushing, throttle linkage
Linkage, throttle
Bushing, throttle linkage

TRACTOR

- - MODEL

KOHLER ENGINE-MODEL

CRANKSHAFT

NUMBER

917.271100

NUMBER CV16S, TYPE NUMBER PS-43520

I

2

_f6

FUELSYSTEM i

/9

13

58

TRACTOR

- - MODEL

KOHLER ENGINE-MODEL

PART
NO.

1
3

M-0641060
X-22-11

4

M-0629116

5

12-853-95

6
7

12_41-02
12-O53-95

8
9
10

12-O41-01
12-265-04
47-154-01

11
12
13

X-426-09
25-353-10
25-050-02

NOT ILLUSTRATED
12-757-02
12-757-03
12-O41-01
12-041-02
12-O41-05
12-041-06
12-032-06
12-757-33
12-041-06
12-454-01
25-452-26
12-454-03
M-0561010
M-0645020

917.271100

NUMBER CV16S, TYPE NUMBER PS-43520

FUELSYSTEM
KEY
NO.

NUMBER

CRANKSHAFT
KEY
NO.

DESCRIPTION
Nut, hex. flange M6xl.0 (2)
Washer, star 1/4
Stud M6x1.0x116 (2)
Kit, carburetor w/gasket
(Includes 6,7,8 qty 1
12-454-01,25452-20)
Gasket, air cleaner
Carburetor assembly
(For information only not
available separately)
Gasket, carburetor (2)
Deflector, heat
Clip cable
Clamp, hose (2)
Line, fuel 9"
Filter, fuel

1
2

PART
NO.

DESCRIPTION

12-014-37
12-139-01

Crankshaft (Includes 2)
Plug, cup

EXHAUST
KEY
NO.
1
4
5
6

PART
NO.
25-072-04
12-126-11
12-445-06
M-0645025

DESCRIPTION

Stud(2)
Bracket, muffler
Strap, lifting
Screw, hex. flange M6xl.0x25

(2)
12-522-18
12-755-82

Kit, float
Kit, carburetor repair
Gasket, carburetor
Gasket, air cleaner
Gasket, bowl
Gasket, bowl screw
Seal, solenoid
Kit, solenoid repair
Gasket, bowl screw
"he, wire
Terminal
"13ecable
Screw, thread forming
M5XO.8XlO
Screw, hex. flange M6Xl.0X2O

(2)

59

Short Block
Gasket Set

60

61

62

SUGGESTED

GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SIGHTING
GUIDE

_

_

..CUT ,
TH._8

SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.

03
03

I_1_

greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme
Operate
your Tractor
updirection
and downonthe
face of slopes (not
caution when
changing
sl_,pes.

For the repair or replacement parts you need
delivered directly to your home
Call 7 am - 7 pm, 7 days a week

1-800-366-PART
(1-800-366-7278)
Para ordenar piezas con entrega
domicilio - 1-800-659-7084

a

For in-house major brand repair service
Call 24 hours a day, 7 days a week

1-800-4-REPAIR
(1-800-473-7274)
Para pedir servicio de reparacibn
domlcilio - 1-800-676-8811

a

For the location of a Sears Parts and
Repair Center in your area
Call 24 hours a day, 7 days a week

1-800-488-1222

iiRmm

a|a|||
For information on purchasing a Sears
Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

When requesting service or ordering
parts, always provide the following
information:
• Product Type
• Model Number

• Part Number
• Part Description

SEARS
America's Repair Specia.sts
168380

2.16.99

Rev. 1

RD

Printed in U.S.A.



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Page Layout                     : SinglePage
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