Craftsman 917271100 User Manual LAWN TRACTOR Manuals And Guides 99030799

CRAFTSMAN Lawn, Tractor Manual 99030799 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917271100 917271100 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917271100. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Page Count: 64

Owner's Manual

£RI:IFTXMI:IN"

16.5 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917,271100

• Safety

• Assembly

•Operation

•Maintenance

•Repair Parts

[[_ This product has a low emission engine which operates differently

from previously budt engines. Before you start the engine, read

and understand this Owner's Manual.

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am -5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty ................................................. 2

Safety Rules ........................................... 2

Product Specifications ........................... 5

Assembly ................................................ 8

Operation .............................................. 11

Maintenance Schedule ......................... 18

Maintenance ........................................ 18

Service and Adjustments ...................... 22

Storage ......................... *........................ 28

Troubleshooting .................................... 29

Repair Parts ......................................... 34

Parts Ordering ....................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-

tained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does not cover.

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, _.tc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual.

•Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BAI-rERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat-

tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty

service on your Craftsman riding equipment is available at no charge for 30 days from

the date of purchase. Please contact your nearest service center. After 30 days from the

date of purchase, warranty service is available by taking your Craftsman riding equip-

ment to your nearest Sears Service Center. (In-home warranty service will still be avail-

able after 30 days from the date of purchase but a standard trip charge will apply). This

warranty applies only while this product is in the United States. This Warranty gives you

specific legal rights, and you may also have other rights which may vary from state to

state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

•Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

•Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

•Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

•Slow down before turning.

•Never leave arunning machine unat-

tended. Always turn off blades, set park-

ing brake, stop engine, and remove

keys before dismounting.

• Turnoffbladeswhennot mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

•Do not operate the machine while under

the influence of alcohol or drugs.

•Watch for traffic when operating near or

crossing roadways.

•Use extra care when loading or unload-

ing the machine into atrailer or truck.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

•Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

•Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

•Do notturn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could sud-

denly turn over if awheel is over the

edge of a cliff or ditch, or if ."_ edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by

putting your foot on the ground.

•Do notuse grass catcher on steep

slopes.

CHILDREN

Tragic accider Ls can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

•Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the

machine.

•Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

•Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow en-

gine to cool before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

•Never run a machine inside a closed

area.

•Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

•Never tamper with safety devices.

Check their proper operation regularly.

•Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

•Stop and inspect the equipment if you

strike an object. Repair, if necessary,

3

before restarting.

•Never make adjustments or repairs with

the engine running.

•Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sh_arp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

•Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

•Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 °Max), not

across.

• Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Taft

grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you wilt not have to stop or shi_t

while on the slope.

• Avoid starting or stopping on a slope, if

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

•Do notturn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

,A Look for this symbol to point out impor-

tant safety precautions. It means CAU-

TION!!! BECOME AWARE!!! YOUR SAFE-

TY IS INVOLVED.

_CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always discon-

nect spark plug wire and place wire where

it cannot contact spark plug.

AWARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

4

PRODUCT SPECIFICATIONS

GASOLINE 1.25GALLONS

CAPACITY UNLEADED

AND TYPE: REGULAR

OIL TYPE SAE 10W30

(API-SF/SG/SH): (above 32°F)

SAE 5W30

(below 32°F)

OIL CAPACITY: 4.0 PINTS

SPARK PLUG: Champion RC12YC

(GAP: .040")

GROUND SPEED FORWARD: 0-5.5

(MPH): REVERSE: 0 -2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING 15 AMPS @ 3600RPM

SYSTEM:

BATTERY: AMP/HR: 30

MiN. CCA: 240

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of aCraftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible dependability

and performance.

Should you experience any problem you

cannot easily remedy, please contact your

nearest Sears Authorized Service Center.

We have competent, well-trained _"_chni-

clans and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will er)able you to assemble

and maintain your tractor properly. Always

observe the =SAFETY _RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail-

able on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

•Follow a regular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructions under"Mainte-

nance" and "Storage" sections of this

owner's manual.

,AWARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is

required by taw (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark

arrester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

5

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Large Flat Washer

0

(1) Hex Bolt

3/8-16 x 1

(1) Lockwasher

3/8

(1) Shoulder Bolt

5/16-18

(1) Hex Bolt

5/16-18x 1-1/4 @(1) Locknut

5/16-18

©(1) Knob

(1) Washer

17/32 x 1-3/16 x 12 Gauge

6

PARTS BAG CONTENTS SHOWN FULL SIZE

(2) Screws _(2) Lock,("_ #10x518 Washers #10

#10 (2) Washers

3/16 x 3/4 x 16 Gauge "_, I

Parts packet separately in carton

Seat

Steermg Wheel

---!l

Manual

Video

Cassette

Mulcher _/,

Plate // ;7

Parts Bag

t t

i

tI

Steering ',

Boot ',

Parts Bag contents not shown full size

(2) Latch Hook

Assemblies Steenng

Wheel Insert

Steering Wheel <:_

Adapter

(2) Keys -

Steering

Extension

Shaft

Slope Sheet

(_ (2) Washers

3/8 x 7/8 x 14

Gauge

Shoulder Bolt (2) Gauge Wheels

G(2) Centerlock Nuts

7

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely, use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) 3/4" Socket w/

(1) Pliers drive rachet

(2) 1/2" wrench (1) Phillips Screw-

(1) Utility knife driver

(1) Tire pressure gauge (1) 3/4" wrench

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

•Remove all accessible loose parts and

parts boxes from shipping carton (See

page 6).

•Cut, from top to bottom, along tines on

all four corners of shipping carton, and

lay panels flat.

•Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

A'rI'ACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFTAND

BOOT

•Slide extension shaft onto lower steer-

ing shaft. Align mounting holes in exten-

sion and lower shafts and install 5/16

hex bolt and locknut. Tighten securely.

IMPORTANT: Tighten bolt and nut secure-

ly to 18-22 ft. Ibs. torque.

• Place tabs of steering boot over tab

slots in clash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointingstraight forward.

•Slide steering wheel adapter onto steer-

ing shaft extension.

•Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center

of steering wheel.

•Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

5116

5/16 Hex

Bolt

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

iress lift lever plunger and raise attach-

ment lift lever to itshighest position.

Release parking brake by depressing

clutch/brake pedal.

•Place freewheel control in freewheeling

position to disengage transmission (See

"TO TRANSPORT" in the Operation

section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

8

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

•Lift seat pan to raised position and open

battery box door.

• If this battery is put into service after

month and year indicated on label (label

located between terminals) charge bat-

tery for minimum of one hour at 6-10

amps. (See "BAI-FERY" in Maintenance

section of this manual for charging

instructions).

Seat Pan

Battery

Label

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

•Remove cardboard packing on seat pan.

•Place seat on seat pan and assemble

shoulder bolt, Tighten shoulder bolt

securely,

•Assemble adjustment knob and flat

washer loosely. Do not tighten.

•Lower seat into operating position and

sit on seat.

•Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

•Get off seat without moving its adjusted

position.

•Raise seat and tighten adjustment knob

securely.

Seat

Seat Pan

Shoulder

Bolt \

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep

the mower deck in proper position when

operating mower. Be sure they are proper-

ly adjusted to ensure optimum mower per-

formance.

•Assemble gauge wheels with tractor on

a flat level surface.

•Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of this

manual).

•With mower in desired height of cut po-

sition, gauge wheels should be assem-

bled so they are slightly off the ground.

Install gauge wheel in appropriate hole

with shoulder bolt, 3/8 washer, and 3/8-

16 Iocknut and tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" on page

5 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

Adjustment,

Knob Flat Washer

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts in

the Service and Adjustments sectoin of

this manual. Verify that the belts are rout-

ed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

INSTALL MULCHER PLATE

•Install two latch hooks to mulcher plate

using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch

hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware secure.,.

• Raise and hold deflector shield in up-

right position.

• Place front of mulcher plate over front of

mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

Weld Nut From Hook Points

The Top Down

Lock

Weld Washer

Latch

Washer

Mulcher

Plate

Latch

Hook

Weld Nut

Lock Washer

Washer

Screw

Deflector

Shield

Latch

Hooks

10

_,CAUTION: Do not remove discharge

guard from mower. Raise and hold guard

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

V'CHECKLIST

PLEASE REVIEW THE FOLLOWING

CHECKLIST:

All assembly instructions have been

completed.

i/ No remaining loose parts in carton.

v' Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

Seat is adjusted comfortably and

tightened securely.

v' All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

v' Be sure mower deck is properly leveled

side-to-side/front-to-rear for best

cutting results. (Tires must be properly

inflated for leveling).

v' Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

v' Check wiring. See that all connections

are still secure and wires are properly

clamped.

v' Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRAAI-IENTION TO

THE FOLLOWING IMPORTANT ITEMS:

/Engine oil is at proper level.

/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/ Be sure brake system is in safe operat-

ing condition.

#' It is important to purge the transmis-

sion before operating your tractor for

the first time. Follow proper starting

and transmission purging instructions

(See "TO START ENGINE and

"PURGE TRANSMISSION" in the Op-

eration section of this manual).

Thesesymbolsmay appear on your tractor or in literature suppl!ed with the product.

Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

n' n

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL

(AutomaticModelsonly)

11

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with !he locations of

various controls and adjustments. Save this manual for future reference.

Attachment Ignition

Clutch Lever Switch

Amme_r

Light Switch

Position

Lt_ Lift Lever

Plunger

Attachment

LiftLever

Parking Brake

Control Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to

engage the mower blades, or other attach-

ments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on

and off.

THROTTLE/CHOKE CONTROL: Used to

control engine speed.

CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and

starting the engine.

FREEWHEEL CONTROL: Disengages

transmission for pushing or slowly towing

the tractor with the engine off.

MOTION CONTROL LEVER: Selects the

speed and direction of the tractor.

ATrACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its

position.

IGNITION SWITCH: Used for starting and

stopping the engine.

AMMETER: Indicates battery charging (+)

or discharging (-).

PARKING BRAKE: Locks clutch/brake

into the brake position.

HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height.

12

The operationof any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or

repairs. We recommend a wide vision safety mask _)ver spectacles, or stan-

dard safety glasses. ..

HOW TO USE YOUR TRACTOR

Your tractor is equipped with an operator

presence sensing switch. When engine is

running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

TO SET PARKING BRAKE

•Depress clutch/brake pedal into full

"BRAKE" position and hold.

•Place parking brake lever in "EN-

GAGED" position and release pressure

from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure

parking brake will hold tractor secure.

Throttle/Choke

Control

Attachment Clutch

Lever "Engaged"

Position

"Brake"

Position

"Disengaged"

Parking Brake

=Engaged"

Position

Clutch/Brake Pedal

"Drive" Position

Control Lever

"Disengaged"

Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attach-

ment clutch Lever to "DISENGAGED"

position.

GROUND DRIVE -

•To stop ground drive, depress

clutch/brake pedal into full "BRAKE" po-

sition.

•Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Tum ignition key to "OFP position and

remove key. Always remove key when

leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "OFP will cause

the battery to be discharged (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

,_pcPing tractor on grass areas.

AUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position, to empty grass

catcher, etc.

THROTTLE CONTROL

Always operate engine at full throttle.

•Operating engine at less than full throt-

tle reduces the battery charging rate.

•Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

•Start tractor with motion control lever in

neutral (N) position.

•Release parking brake and clutch/brake

pedal.

•Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turning

the height adjustment knob in desired

direction.

•Turn knob clockwise (G) to raise cutting

height.

•Turn knob counterclockwise (,5)to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4". The heights are measured

from the ground to the blade tip with the

engine not running. These heights are ap-

proximate and may vary depending upon

soil conditions, height of grass and types

of grass being mowed.

13

•The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches during

hot months. For healthier and better

looking lawns, mow often and after

moderate growth.

•For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

•Select desired height of cut.

•Lower mower with attachement lift con-

trol.

•Start mower blades by engaging attach-

ment clutch control.

•TO STOP MOWER BLADES - disen-

A.gage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge

guard in place. Attachment Lift

Attachment Clutch Lever High Position

Lever "Engage_

Position _._ _i.j

o

"Disengaged"-_,'/_'_ ," _'_

Discharge -_ _

TO OPERATE ON HILLS

_,CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope. Use the slope

guide provided at the back of this manual.

•Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

•If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

•To restart movement, slowly release

parking brake and clutch/brake pedal.

•Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

•Raise attachment lift to highest position

with attachment lift control.

•Pull ,eewheel control knob out and hold

in position by inserting retainer spring

into forward hole of control rod.

•Do not push or tow tractor at more than

two (2) MPH.

•To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage when

transporting your tractor on a truck or a

trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of

tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy of

a load, while on a slope, is dangerous.

Tires c_ n lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

•The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

•Check engine oil with tractor on level

ground.

14

•Unthread and remove oil fill cap/dip-

stick; wipe oil off. Reinsert the dipstick

into the tube and rest oil fill cap on the

tube. Do not thread the cap onto the

tube. Remove and read oil level. If nec-

essary, add oil until "FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL

VISCOSITY CHART" in the

Maintenance section of this manual).

• To change engine oil, see the

Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will

increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

_(_dWweather starting.

ARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let

it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See

Storage Instructions for additional informa-

tion. Never use engine or carburetor

cleaner products in the fuel tank or perma-

nent damage may occur.

h_,CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use

gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position, depress

dutch,brake pedal and set pa_ng brake.

• Place motion control lever in neutral (N)

position.

• Move attachment clutch to "DISEN-

GAGED" position.

•Move throttle control to choke position.

NOTE: Before stprting, read the warm and

cold starting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several

attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 °F and

above)

• When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 °F and

below)

• When engine starts, allow engine to run

with the throttle control in the choke

position until the engine runs roughly,

then move throttle control to fast posi-

tion. This may require an engine warm-

up period from several seconds to sev-

eral minutes, depending on the temper-

ature.

AUTOMATICTRANSMISSION WARM UP

• Before driving the unit in cold weather,

the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral.

Release the parking brake and let the

clutch/brake slowly return to operating

position.

• Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up.

NOTE: At a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be

adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

15

PURGE TRANSMISSION

,A CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the trans-

mission be purged before operating tractor

for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during

shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

•Place tractor safely on level surface with

engine off and parking brake set.

•Disengage transmission by placing free-

wheel control in freewheeling position

(See "TO TRANSPORT" in this section

of manual).

•Sitting in the tractor seat, start engine.

After the engine is running, move throt-

tle control to slow position. With motion

control lever in neutral (N) position,

slowly disengage clutch/brake pedal.

•Move motion control lever to full forward

position and hold for five (5) seconds.

Move lever to full reverse position and

hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be

no movement of drive wheels. The air is

being removed from hydraulic drive sys-

tem.

•Move motion control lever to neutral (N)

position. Shut off engine and set parking

brake.

•Engage transmission by placing free-

wheel control in driving position (See

"TO TRANSPORT" in this section of

manual).

•Sitting in the tractor seat, start engine.

After the engine is running, move throt-

tle control to half (1/2) speed. With

motion control lever in neutral (N) posi-

tion, slowly disengage clutch/brake

pedal.

• Slowly move motion control lever for-

ward; after the tractor moves approxi-

mately five (5) feet, slowly move motion

control lever to reverse position. After

the tractor moves approximately five (5)

feet return the motion control lever to

the neutral (N) position. Repeat this pro-

cedure with the motion control lever

three (3) times. 16

•Your tractor is now purged and ready for

normal operation.

MOWING TIPS

•Tire chains cannot be used when the

mower housing is attached to tractor.

•Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

•The left hand side of mower should be

used for trimming.

•Drive so bhat clippingsare discharged onto

the area that has been cut Have the cut area

to the _jht of the tractor.This will result ina

more even @,stnbutJonof clippingsand more

uniform cutting.

•When mowing large areas, start by turn-

ing to the right so that clippings will dis-

charge away from shrubs, fences, drive-

ways, etc. After one or two rounds, mow

in the opposite direction making left

hand turns until finished.

•If grass is extremely tall, it should be

mowed twice to reduce load and possi-

ble fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

•Do not mow grass when it is wet. Wet

grass will plug mower and leave unde-

sirable clumps. Allow grass to dry

before mowing.

•Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by se-

lecting a low enough gear to give the

mower the best cutting performance as

well as the quality of cut desired.

•When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

/

]

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

•The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best recut-

ting action of the blades.

•Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early

afternoon. At this time the grass has

dried and the newly cut area will not be

exposed to the direct sun.

• For best results, adjust the mower cut-

ting height so that the mower cuts off

only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass condi-

tions may require that an area be

mulched a second time to completely

hide the clippings. When doing a sec-

ond cut, mow across or perpendicular to

the first cut path.

•Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

17

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE _____

FILL IN DATES ___._- _/_,..__/_ _0_,_

ASYOOCOMPL E

REGULAR SERVICE __/_ SERVICEt-,c, DATES

Check Operator Presence and

TInterlock Systems tl_

RCheck for Loose Fasteners _ 1_/'7

Sharpen/Replace Mower Blades _4

TLubrication Chart If

0 Check Battery Level

RClean Battery and Terminals V'

ICheck Transaxle Cooling V'

Adjust Blade Belt(s) Tension V's

Adjust Motion Drive Belt(s) Tension Ks

Check Engine Oil Level _V'

Change Engine Oil _2.= I_

E CleanAirFilter _:

NClean Air Screen

GInspect Muffler/Spark Arrester I_

i_ Replace Oil Filter (If 11_1.2

equipped)

EClean Engine Cooling Fins 1_2

Replace Spark Plug _Vw2 Vr

Replace Air Filter Paper Cartridge

Replace Fuel Filter If

1-Change more oflen when operating uP,tier a heavy load or in _gh imbient lemp{*ratutss. 5-If equipped with adjustable system,

2-Sewme more often when operating in dirty or dusty conditions.

3°If equipped with oil filter, change oll overf 50 hours.

4-Replace blades moro oftor, when mowing in landy soil.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructed in this manual. Some

adjustments will need to be made periodi-

cally to properly maintain your tractor.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

•Once a year you should replace the

spark plug, clean or replace air filter, and

check blades and belts for wear. Anew

spark plug and clean air filter assure

proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

•Check engine oil level.

•Check brake operation.

•Checktire pressure.

•Check operator presence and interlock

systems for proper operation.

•Check for loose fasteners.

6 - Not required if equipped with maintenaRce-fr_ batte_.

7-Tighlen ftorlt axle pivot bolt Io 35 ft.-_s, maximum.

DO not ovettJghte_.

LUBRICATION CHART

@Spindle--

Zerk

@Front Wheel.{

Bearing,_

{) Engine _

@Attachment I/I

Clutch Pivot(s)/_

@ Spindle

Zerk

.'L..'._I"_"@ Front

_ Wheel

;....... /7 Bearing

rk

O SAE 30 or 10w30 Motor OIL

@General Purpose Grease

@ Refer to Maintenance "Engine" Section

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bear-ings.

Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated,

use only a dry, powdered graphite type lubri-

cant sparingly.

18

TRACTOR

Always observe safety rules when perform-

ing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).

TIRES

•Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" on

page 3 of this manual).

•Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter-

lock systems are working properly. If your

tractor does not function as described

below, repair the problem immediately.

•The engine should not start unless the

clutch/brake pedal is fully depressed and

attachment clutch control is in the disen-

gaged position.

•When the engine is running, any attempt

by the operator to leave the seat without

first setting the parking brake should shut

off the engine.

•When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the seat

should shut off the engine.

•The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

•Raise mower to highest position to allow

access to blades.

•Remove hex bolt, lock washer and flat

washer securing blade.

•Install new or resharpened blade with

trailing edge up towards deck as shown. 19

IMPORTANT; To ensure proper assembly,

center hole in blade must align with star on

mandrel assembly.

•Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

•Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Trailing Blade Mandrel Assembly

Edge Up_h.J Center_---_

Lock Washer_L_'_'_°1 e_7)

ra ,,,,_f .. Flat Washe_'_

*A Grade 8 heat treated bolt can be

identified by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening

blade, but if you do, be sure the blade is

balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

•The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to

sharpen while it is on the mower.

•To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,

follow the instructions supplied with bal-

ancer).

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade is

balanced, it should remain in a horizontal

position. If either end of the blade moves

downward, sharpen the heavy end until

the blade is balanced.

Center Hole !,

/

BATTERY

Your tractor has abattery charging system

which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend its

life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and ter-

minals can cause the battery to "leak"

power.

• Open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and

dry.

•Clean terminals and battery cable ends

with wire brush until bright.

• Coat terminals with grease or petroleum

jelly.

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manu-

al).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace if

necessary, The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot.

•Inspect cooling fan to be sure fan

blades are intact and clean.

•Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent

damage to seals, do not use com-

pressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact ynur nearest authorized service

center.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade

according to your expected operating tem-

perature.

SNE VISCOSrrY GRADES

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/dip-

stick securely each time you check the oil

level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF, SG, or SH.

•Be sure tractor is on level surface.

•Oil will drain more freely when warm.

•Catch oil in a suitable container.

•Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

•Remove drain plug.

•After oil has drained completely, replace

oil drain plug and tighten securely.

•Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" on page 3 of

this manual.

•Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube

when taking reading. Keep oil at

"FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

Air Cleaner

Cover

Foam

Cover Knob

Nut

Rubber

Grommet

Air

Cartridge

Air Cleaner

Base

Fill

Cap,Dipstick

20 Drain Plug

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from over-

heating. Clean with a wire brush or com-

pressed air to remove dirt and stubborn

dried gum fibers.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty

conditions.

•Remove knob and cover.

- Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

•Wash it in liquid detergent and water.

•Squeeze it dry in a clean cloth. Allow it

to dry.

• Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace adirty, bent, or damaged car-

tridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will damage

the cartridge.

• Reinstall the pre-cleaner (cleaned

and oiled) over the paper car-

tridge.

•Reassemble air cleaner, wing nut,

cover and tighten knob securely.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to

overheating.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

• Drain oil from engine crankcase (See

"TO CHANGE ENGINE OIL" in this sec-

tion of this manual, through step remove

drain plug).

•Remove oil filter and wipe off filter

adapter.

•Apply a thin coating of new engine oil to

the rubber gasket on replacement oil fil-

ter.

•Install replacement oil filter on filter

adapter. Turn oil filter clockwise until

rubber gasket contacts the filter adapter,

then tighten filter an additional 1/2 turn.

•Fill crankcase with new oil (See "TO

CHANGE ENGINE OIL" in this section

of this manual). For approximate capac-

ity see "PRODUCT SPECIFICATIONS"

on page 3 of this manual.

•Start the engine and check for oil leaks.

Correct any leaks before placing engine

into full operation.

Oil Filter /"=lJ

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-

ate a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in =PRODUCT SPECIFICATIONS"

on page 5 of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

•With engine cool, remove filter and plug

fuel line sections.

21

•Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

• Be sure there are no fuel line leaks and

clamps are properly positioned.

• Immediately wipe up any spilled gaso-

line.

CLEANING

•Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the elec-

trical system, muffler, air filter and carbure-

tor are covered to keep water out. Water

in engine can result in a shortened engine

life.

_,CAUTION: Before performing any service or adjustments:

•Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

•Place attachment clutch in "DISENGAGED" posi_on.

•Turn ignition key "OFF" and remove key.

•Make sure the blades and all moving parts have completely stopped.

•Disconnect spark plug wire from spark plug and place wire where it cannot come in

contact with plu_l.

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

• Place attachment clutch in "DISEN-

GAGED" position.

• Move attachment lift lever forward to

lower mower to its lowest position.

• Roll belt off engine pulley.

• Disconnect clutch rod from clutch lever

by removing retainer spring.

• Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

• Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

•Disconnect front links from deck by

removing retainer springs.

•Raise lift lever to raise suspension

arms. Slide mower out from under trac-

tor.

IMPORTANT: If an attacl ,ment other than

the mower deck is to be mounted on the

tractor, remove the front links.

TO INSTALL MOWER

• Raise attachment lift lever to its highest

position.

• Slide mower under tractor with dis-

charge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of

removal instructions.

Clutch

Suspension

Arms

Retainer

Front

Link

Pulley

Retainer

Spnng

Anti-Swaybar

22

Springs

(Both Sides)

Springs

(Both Sides)

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" on page 5 of this

manual). If tires are over or underinflated,

you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

•Raise mower to its highest position.

• Measure height from bottom of deck

curl to ground level at front corners of

mower. Distance "A" on both sides of

mower should be the same.

•If adjustment is necessary, make adjust-

ment on one side of mower only.

•To raise one side of mower, tighten lilt

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each half turn of adjustment nut

will change mower height about 3/16".

• Recheck measurements after adjusting.

Bottom

Bottom r--v----,----= -- of Cud

o

A---1i-t_ GroundLine _'"'J'q_-A

Suspension

Arm

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower housing, loosen

nut "G" on both front links an equal

number of turns.

•When distance =P is 1/8" to 1/2" lower

at front than rear, tighten nut "H" against

trunnion on both front links.

• To raise front of mower housing, loosen

nut "H" from trunnion on both front links.

Tighten nut "G" on both front links an

equal number of turns.

• When distance "P is 1/8" to 1/2" lower

at front than rear, tighten nut "H"

against trunnion on both front links.

NOTE: Each full turn of nut "G" will

change dim. "P by approximately 3/8".

• Recheck side-to-side adjustment.

Mandrel

Both Front Unks Should be Equal in Length

Nut "G"

Nut "H"

Lift Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay level

side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so the

front is approximately 1/8" to 1/2" lower

than the rear when the mower is in its

highest position.

Check adjustment on right side of tractor.

Measure distance "P directly in front o1

and behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length.

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT (See Illustration Next Page)

The mower blade drive belt may be

replaced without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL -

•Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

• Pull belt away from mower.

23

BELTINSTALLATION -

•Install new belt in reverse order of

removal.

Mandrel

Pulley

•Make sure belt is in all pulley grooves

and inside all belt guides.

• Install mower in reverse order of

removal instructior_s.

Idler

Pulleys

Mandrel

Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the

side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in high-

est gear, then brake must be adjusted.

•Depress clutch/brake pedal and engage

parking brake.

•Measure distance between brake oper-

ating arm and nut "A" on brake rod.

•If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

•Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest gear,

further maintenance is necessary.

Contact your nearest authorized ser-

vice center/department.

Arm

Do Not touch this nut. If further brake adjustment is

necessary contact your nearest authonzed service

center/department

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom side

of left footrest.

•Remove mower (See "TO REMOVE

MOWER" in this section of this manual.)

•Remove belt from stationary idler and

clutching idler.

•Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over cool-

ing fan blades.

•Pull belt toward front of tractor and

remove downward from around engine

pulley.

•Install new belt by reversing above pro-

cedure.

24

Engine---------.-

Pulley

Clutching Idler--

Stationary Idler---.....

Transmission

Input Pulley _

TRANSMISSION REMOVAL/REPLACE-

MENT

Should your transmission require removal

for service or replacement, it should be

purged after reinstallation and before

operating the tractor. See "PURGE

TRANSMISSION" in the Operation section

of this manual.

TO ADJHST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not hori-

zontal (left to right) when wheels are posi-

tioned straight fonNard, remove steering

wheel and reassemble per instructions in

the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or

camber, contact your nearest authorized

service center.

TO REMOVE WHEEL FOR REPAIRS

•Block up axle securely.

•Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

•Repair tire and reassemble.

• On rear wheels only: align grooves in

rear wheel hub and axle. Insert square

key.

•Replace washers and snap retaining

ring securely in axle groove.

•Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to stow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Washers

Retaining _ f_'_'_

_' Square Key

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

A, CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from batter-

ies. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE sec-

tion of this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor Is equipped

with a 12 volt negative grounded system.

The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each bat-

tery, taking care not to short against

chassis.

• Connect one end of the BLACK cable to

the NEGATIVE (-) terminal of fully

charged battery.

•Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

• BLACK cable first from chassis and

then from the fully charged battery.

• RED cable last from both batteries.

25

Positive Terminal Terminal

Battery

Positive Terminal Negative Terminal

REPLACING BATTERY

A, CAUTION: Do not shor battery termi-

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

•Lift seat pan to raised position and open

battery box door.

Seat

Battery Box

Door

bolt and keps nut. Tighten securely.

• Close battery box door.

TO REPLACE HEADLIGHT BULB

•Raise hood.

•Pull bulb holder out of:the hole in the

backside of the grill.

•Replace bulb in holder and push bulb

holder securely back into the hole in the

backside of the grill.

•Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or pro-

vent it from starting.

•Check wiring. See electrical wiring dia-

gram in the Repair Parts section of this

manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

•Raise hood.

•Unsnap headlight wire connector.

•Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

•To replace, reverse above procedures.

,_" ,\ Hood

" " _ Headlight

Wire

Connector

Positive (Red) Cable Negative (Black) Cable

• Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

•Install new battery with terminals in

same position as old battery.

•First connect RED battery cable to posi-

tive (+) terminal with hex bolt and keps

nut as shown. Tighten securely.

• Connect BLACK grounding cable to

negative (-) terminal with remaining hex

ENGINE

Maintenance, repair, or replacement of the

emission control devices and systems,

which are being done at the customers

expense, may be performed by any non-

road engine repair establishment or indi-

vidual. Warranty repairs must be per-

formed by an authorized engine manufac-

turer's service outlet.

26

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

•with engine not running, move throttle

control lever from slow to choke posi-

tion. Slowly move lever from choke to

fast position.

•Check to see if hole in throttle lever and

hole in speed control bracket are

aligned.

•If holes are not aligned, loosen cable

clamp screw and align the holes by

inserting a pencil or a 1/4" drill bit

through both holes.

•Pull throttle cable up to remove slack

and tighten cable clamp screw. Remove

alignment pencil or drill bit.

Screw

Speed Control

Bracket

Throttle Lever

TO ADJUST CARBURETOR

The carburetor has been preset at the fac-

tory and adjustment should not be neces-

sary. However, minor adjustment may be

required to compensate for differences in

fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed

as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of fuel

to the engine giving a leaner fuel/air mix-

ture. Turning the adjusting needles out

(counterclockwise) increases the supply of

fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needles and

the seats in carburetor may result if nee-

dle is turned in too tight.

NOTE: The carburetor on this engine is

low emission. It is equipped w i_" an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle.

•Be sure you I)ave a clean air filter and

the throttle control cable is adjusted

propedy (see above).

•Start engine and allow to warm for five

minutes. Make adjustments with engine

running and shift/motion control lever in

neutral iN) p ,sition.

•Idle seeed settino -With throttle control

lever in slow position, engine should

idle at 1750 RPM. If engine idles too

slow or fast, turn idle speed adjusting

screw in or out until correct idle is at-

tained.

•Idle fuel needle settine - With throttle

control lever in slow position, turn idle

fuel adjustment needle in (clockwise)

until engine begins to die and then turn

out (counterclockwise) until engine runs

rough. Turn needle to a point midway

between those two positions.

•Recheck idle speed. Readjust if neces-

sary.

ACCELERATION TEST -

• Move throttle control lever from slow to

fast position. If engine hesitates or dies,

turn idle fuel adjusting needle out

(counterclockwise) 1/8 turn. Repeat test

and continue to adjust, if necessary,

until engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed set-

ting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact your nearest AUTHO-

RIZED service center/department, which

has proper equipment and experience to

make any necessary adjustments.

Speed

/_jeusting ..._..._.__'_

Screw :_ ]

Adjusting / _-_ [- df_'J [

Needle _--___ .L_I I

II II]- _11_--- )--_

27

Immediately prepare your tractor for stor-

age at the end of the season or if the trac-

tor will not be used for 30 days or more.

,_CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before stor-

ing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. This will allow you to clean it thor-

oughly. Remove all dirt, grease, leaves,

etc. Store in a clean, dry area.

•Clean entire tractor (See "CLEANING" in

the Maintenance section of this manual).

•Inspect and replace belts, if necessary

(See belt replacement instructions in the

Service and Adjustments section of this

manual).

•Lubricate as shown in the Maintenance

section of this manual.

• Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint sur-

faces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

•To help prevent corrosion and power

leakage dudng long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see "TO

CLEAN BATIERY AND TERMINALS" in

the Maintenance section of this manual).

•After cleaning, leave cables disconnect-

ed and place cables where they cannot

come in contact with battery terminals.

•If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel

system parts such as carburetor, fuel filter,

fuel hose, or tank during storage. Also,

experience indicates'that alcohol blended

fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads

to separation and formation of acids during

storage. Acidic gas can damage the fuel

system of an engine while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add sta-

bilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the carbure-

tor. Do not drain the gas tank and carbure-

tor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

•Remove spark plug(s).

•Pour one ounce of oil through spark plug

hole(s) into cylinder(s).

•Turn ignition key to "START" position for

afew seconds to distribute oil.

•Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if it starts to

rust. Rust and/or dirt in your gasoline will

cause problems.

•If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

•Cover your tractor with a suitable protec-

tive cover that does not retain moisture.

Do not use plastic. Plastic cannot

breathe, which allows condensation to

form and cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

28

TROUBLESHOOTING CHART

PROBLEM

Will not start

Hard to start

Engine will not turn

over

CAUSE

i •

I•

I•

Out of fuel. •

Engine not "CHOKED" •

properly.

Engine flooded. °

Bad spark plug. °

Dirty air filter. •

Dirty fuel filter. •

Water in fuel. •

Loose or damaged wiring. •

Carburetor out of adjust- =

ment.

Engine valves out of •

adjustment.

Dirty air filter. °

Bad spark plug. •

Weak or dead battery. •

Dirty fuel filter. •

Stale or dirty fuel. •

Loose or damaged wiring. °

Carburetor out of adjust- •

ment.

Engine valves out of °

adjustment.

Clutch/brake pedal not *

depressed.

Attachme. _tclutch is °

engaged.

Weak or dead battery. •

Blown fuse. •

Corroded battery termi- *

nals.

Loose or damaged wiring. •

Faulty ignition switch. •

Faulty solenoid or starter. °

Faulty operator presence •

switch(es).

CORRECTION

Fill ,fuel tank.

See "TO START ENGINE" in

Operation section.

Wait several minutes before

attempting to start.

Replace spark plug.

Clean/replace air filter.

Replace fuel filter.

Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel fil-

ter.

Check all wiring.

See "To Adjust Carburetor"

in Service and Adjustments

section.

Contact an authorized ser-

vice center.

Clean/replace air filter.

Replace spark plug.

Recharge or replace battery.

Replace fuel filter.

Drain fuel tank and refill with

fresh gasoline.

Check all wiring.

See "To Adjust Carburetor"

in Service and Adjustments

section.

Contact an authorized ser-

vice center.

Depress clutch/brake pedal.

Disengage attachment

clutch.

Recharge or replace battery.

Replace fuse.

Clean battery terminals.

Check all wiring.

Check/replace ignition

switch.

Check/replace solenoid or

starter.

Contact an authorized ser-

vice center.

29

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Engine clicks but • Weak or dead battery. •Recharge or replace battery.

will not start •Corroded battery termi- •Clean battery terminals.

nals.

•Loose or damaged wiring. •Check all wiring.

• Faulty solenoid or starter. •Check/replace solenoid or

starter.

Loss of power • Cutting too much

grass/too fast.

•Throttle in "CHOKE" posi-

tion.

• Build-up of grass, leaves

and trash under mower.

• Dirty air filter.

• Low oil level/dirty oil.

• Faulty spark plug.

• Dirty fuel filter.

• Stale or dirty fuel.

Excessive vibration •

Engine continues to •

run when operator

leaves seat with

attachment clutch

engaged

• Water in fuel.

Spark plug wire loose.

•Dirty engine air

screen/fins.

• Dirty/clogged muffler.

•Loose or damaged wiring.

•Carburetor out of adjust-

ment.

Engine valves out of

adjustment.

Worn, bent or loose blade.

Bent blade mandrel.

Loose/damaged part(s).

Faulty operator-safety

presence control system.

• Set in "Higher Cut" posi-

tion/reduce speed.

• Adjust throttle control.

• Clean underside of mower

housing.

• Clean/replace air filter.

• Check oil level/change oil.

• Clean and regap or change

spark plug.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Drain fuel tank and _arbure-

tor, refill tank with fresh gaso-

line and replace fuel filter.

• Connect and tighten spark

plug wire.

• Clean engine air screen/fins.

• Clean/replace muffler.

• Check all wiring.

• See "To Adjust Carburetor" in

Service and Adjustments

section.

•Contact an authorized ser-

vice center.

• Replace blade. Tighten blade

bolt.

• Replace blade mandrel.

• Tighten loose part(s).

Replace damaged parts.

• Check wiring, switches and

connections. If not

corrected, contact an autho-

rized service center/

department.

30

TROUBLESHOOTING CHART

PROBLEM

Poor cut -uneven

Mower blades will

not rotate

Poor grass dis

charge

Headlight(s) not

working (if so

!equipped)

Battery will not

charge

CAUSE

• Worn, bent or loose blade,

•Mower deck not level.

•Buildup of grass, leaves,

and trash under mower.

•Bent blade mandrel.

• Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

• Obstruction in clutch

mechanism.

• Worn/damaged mower

drive belt.

•Frozen idler pulley.

•Frozen blade mandrel.

• Engine speed too slow.

• Travel speed too fast.

•Wet grass.

• Mower deck not level.

• Low/uneven tire air pres-

sure.

• Worn, bent or loose blade.

• Buildup of grass, leaves

and trash under mower.

• Mower drive belt worn.

•Blades improperly

installed.

• Improper blades used.

• Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

• Switch is"OFF".

• Bulb(s) burned out,

•Faulty light switch.

•Loose or damaged wiring.

• Blown fuse.

• Bad battery cell(s).

,•Poor cable connections.

• Faulty regulator (if so

equipped).

• Faulty alternator.

CORRECTION

• Replace blade. Tighten blade

bolt,

•Level mower deck.

•Clean underside of mower

housing,

•Replace blade mandrel.

• Clean around mandrels to

open vent holes.

• Remove obstruction.

• Replace mower drive belt.

•Replace idler pulley.

• Replace blade mandrel.

• Place throttle control in

=FAST" position.

• Shift to slower speed.

• Allow grass to dry before

mowing.

•Level mower deck.

•Check tires for proper air

pressure.

•Replace/sharpen blade.

Tighten blade bolt.

•Clean underside of mower

housing,

I°Replace mower drive belt.

•Reinstall blades sharp edge

down.

• Replace with blades listed in

this manual.

• Clean around mandrels to

open vent holes.

• Turn switch "ON".

• Replace bulb(s).

• Check/replace light switch.

•Check wiring and connections.

•Replace fuse.

• Replace battery.

• Check/clean all connections.

• Replace regulator.

• Replace alternator.

31

TROUBLESHOOTING CHART

PROBLEM

Lossofdrive

Engine "backfires"

when turning

engine "OFF"

CAUSE

• Freewheel control in "dis-

engaged" position.

•Motion drive belt worn,

damaged or broken.

• Air trapped in transmis-

sion during shipment

or servicing.

• Engine throttle control not

set at "SLOW"

position for 30 seconds

before stopping engine.

CORRECTION

• Place freewheel control in

"engaged" position.

•Replace motion drive belt.

• Purge transmission.

•Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

32

SCHEMATIC

TRACTOR --MODEL NUMBER 917.271100

BA1-FERY

n

R_O

)WHIT E

_G L(

IGNITION

SWITCH

r STARTER

_ ..... I

D

_ WMITIE

SEAT SWITCH

....... = (NOT.... OCCUPIED)

i

FUSE 30 AMP.

I

'© ', 0-+----

I

¢ ....... J

CLUTCH /BRAKE

(PEDAL UP)

BLACK

I_IL_CK

BLUE

A

(OPTIONAL) 11" SPARK

SLACK _IGNITION _-_ PLUG

•UNIT GAP

tJ (2 PLUGS ON

FUEL SHUT-OFF REGULATOR

SOLENOID

HEADLIGHTS

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF G÷M÷L NONE

RUN/LIGHT B + L A + Y

RUN B _-LNONE

START B +L + S NONE

---O-'--

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

33

ELECTRICAL

TRACTOR --MODEL NUMBER 917.271100

41

26

21

i

16

16

/

"45 52 29

34

ELECTRICAL

TRACTOR - -MODEL NUMBER 917.271100

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery 12 Volt28 Amp

2 74760412 Bolt, Hex Head 1/4-20 uncx 3/4

8 156417 Case, BatteryMech Hinge

16 161343 Switch,InterlockNOpn/N Opn

19 STD551125 Washer, Lock

20 73350400 Nut, Hex, Jam 1/4-20 UNC

21 166182 Harness,LightSocket (Includes4152J)

22 4152J Bulb,Light

24 4799J Cable, Battery,6 Gauge, Red, 11"

25 146147 Cable, Battery,6 Gauge, Red, W/16 Wire

26 166180 Fuse, 15Amp

27 73510400 NutKeps Hexl/4-20Unc

28 4207J Cable, Ground,6 Gauge, Black, 12"

29 160784 Switch,PlungerNorr_alOp Olive

30 140301 Switch, Ignition

31 124211X Nut, Ignition

32 141226 Cover,Key Switch

33 109310X Key,Ignition

40 166148 Harness, Ignition

41 71110408 Bolt, Hex Head, Fin. 1/4-20 x 1/2

42 131563 Cover,Terminal,Red

43 145673 Solenoid

44 73640400 Nut Keps BIk Hex 1/4-20 UNC

45 122822X Ammeter Rectangular

52 141940 Protection Wire Loop

70 166661 Harness Engine

81 109748X Relay Asm.

NOTE: Allcomponent dimensionsgiven in U.S. inches

1 k'tch= 25.4 mm

35

TRACTOR --MODEL NUMBER 917.271100

CHASSIS AND ENCLOSURES

18 ....

58

29

28

12

31

53 51

55 57

14

60

54

36

TRACTOR - - MODEL NUMBER 917.271100

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1165583

2 140356

317490612

4 19131216

5 155272

9 161917X013

10 STD533710

11 155927

12 145660

13 155936

14 17490606

17 144983X558

18 126938X

25 19131312

26 STD541437

28 145198X558

29 155217

30 154791X558

31 139976

37 17490508

38 139886

39 139887

51 73800400

52 19091416

53 145201

54 161464

55 145202

57 STD522507

58 150127

60 72140606

64 154798

74 73680600

140 158418

142 165867

143 154966

144 154207

145 156524

159 155123X428

- - 5479J

NOTE:

Chassis Stamping

DFawbar

Screw, Thd. Roll. 3/8÷16x3/4

Washer 13/32 x 3/4 x 16 Gauge

Bumper Hocd/Dash

Dash

Bolt, Carnage 3/8+16 x 1

Panel, Dash, LH.

Clip "i3nnerrnanGrille P/L

Panel, Dash, R.H.

Screw Thdrol 3/8-16 x 1/2

Hood Assembly

BumperHood

Washer 13/32 x 13/16 x 12 Gauge

Nut

Gdlle w/Crips MSo558

Lens, Grille

Feod/Ftrest Pnt STLT W/CPH 558

Bracket, Fender Support

Screw Thdrol 5/16-18 x 1/2 Tyt

Pivot BracketAssembly, L.H.

Pivot Bracket Assembly, R.H.

Nut Lock w/Insert 1/4-20 UNC

Washer 9/32 x 7/8 x 16 Ga.

Bracket Grille Pickoff LH

Screw Hex Wshd 8-16 x 7/8

Bracket Gdlle Pickoff RH

Bolt, Fin Hex 1/4-20 UNC x .75

Duct Air Engine P/L LT

Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

Dash Lower STLT

Nut Crownlock 3/8-16 UNC

Bracket SuspensionFront

Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Pnt Footrest STLT

RJod Pivot Chassis/Hood

Cupholder Stir Black

Plug, Button

All componentdimensionsgivenin U.S, inches

1inch = 25.4 mm

37

TRACTOR "" MODEL NUMBER 917.271100

GROUHD DRtVE

38

TRACTOR -- MODEL NUMBER 917.271100

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1...... Transax)e(See Breakdown) 74 121199X

HydroGr 319-0650 75 121749X

2142431 Spdng, Return, Brake

3 143995 Pulley, Transaxle 76 STD581075

8 165866 Rod Shift Fender Adjust 77 123583X

10 STD561210 PinCotter 1/8x 1 CAD 78 121748X

14 10040400 Washer Lock Hvy Helical

16 STD541431 NutLockHexW/Ins. 5/16-18 81 165591

Unc

18 STD523710 BottFinHex 3/8-16Uncxl Gr. 82 165711

5 83 19171216

19 STD541437 NutLockHexWNVsh 3/8-16 84 165815

Unc 86 71208

21 130564 Knob, Deluxe 1/2-13 87 19212016

22 145627 Rod, Brake Hydro 88 12000008

24 73350600 Nut, Hex Jam 3/8-16 Unc 89 158388

25 106888X Spring,Brake Rod 90 12_346X

26 STD551037 Washer 91 74 80536

27 STD561210 P_ Cotter I/8 x 3/4 CAD. 92 74780524

28 145204 Rod, ParkingBrake

29 124236X Cap, ParkingBrake 93 142564

30 130807 Bracket,Transaxfe 94 140462

32 74760512 BoltHex Hd 5/16-18 Unc x 3/4 95 144643

34 155071 Shaft, Foot Pedal 96 4497H

35 120183X Bearing,Nylon 97 140469

36 19211616 Washer

37 1572H Pin, Roll 98 73510600

38 131494 Pulley, Idler, Flat 1(30 19111216

39 STD523727 Bolt 102 141322

40 4470J Spacer, Split 103 73940800

41 165838 Keeper, Belt Idler

42 19131312 Washer 13/32x 13/16x 12 104 140156

Gauge 105 71070516

43 19111012 Washer 11/32x5/8x 12 Ga. 106 74780520

47 127783 Pulley,Idler, V-Groove

48 154407 Bellcrank,Clutch 116 72110610

49 123205X Retainer, Be_t 144 19111016

50 STD523715 Bolt 145 74490540

51 STD541437 NutCrownlock 3/8-16UNC 150 165850

52 STD541431 Nut, Crownlock 5/16-18 Uric 151 19133210

53 105710X Link, Clutch 156 166002

55 105709X Spring, Return, Clutch 157 153236

56 STD523712 Bolt Hex 3/8-16x 1-1/4 158 165589

57 140294 V-Belt 159 165494

59 140312 Keeper, CenterSpan 160 19292016

61 17490612 ScrewThdrot. 3/8-16x314Ty. 161 72140406

11"

62 8883R Cover, Pedal 162 73680400

63 140186 Pulley,Engine 163 74780416

64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5 164 19091010

65 STD551143 Washer 165 165623

66 154778 Keeper Belt EngineHydro 166 166880

70 134683 Keeper Belt Engine 166 165492

71 140158 Strap TorqueLh Hydro 18/20"T 169 165580

72 19132012 Washer 13/32 x 1-1/4 x 12

Gauge

73 156347 Strap TorqueRh Hydro f8/20" T

DESCRIPTION

Spacer,Split

Washer 25/32 x1-1/4 x 16

Gauge

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16

Gauge

ShaftAsm Cross Tapered650

20

SpringTo.ion

Washer 17/32 x 3/4 x '6 Ga.

Unk Trensaxte0650 Lt/Yt!Stl

Bushing

Washer 21/32 x 1-1/4 x 1_ Ga.

Ring Klip #5304-62

Console,Shift

Nut Self-Thd Wsh-hd li4 Zinc

Boltfin Hex 5/16-18 Unc x 2.25

Bolt FinHex 5/16-18 Unc x 1-

1/2

Une Fuel Hydro4"

Fan, Hydro7"

ControlBypass Hydro20" "nres

Retainer Spring 1"Zincked

Keeper Bolt Rh Hydro 0750.

18/20"

Nut Keps Hex 3/8-16 Unc

Washer 11/32 x 3/4 x 16 Ga.

Washer Bellville .501Dx 1,50D

Nut Hex Jare Toplock 1/4-20

Uaf

Arm, ControlHydro

Screw Cap Hex 5/16 x 18 x 1

Bolt Fin Hex 5/16-18 Uricx 1-

114

Bolt Rdhd Sqneck 3/8-16 x 1.25

Washer 11132x 5/8 x 16 Ga.

Bolt Hex FLGHD 5/16-18 x Gr 5

BushingBellcrankGrd Drive

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/161Dx 1.125

Bolt Shoulder5/16-18 Unc- 2A

Bracket ShiftMount

Hub Tapered Flange SP;_ILt

Washer 29/32 x 1-1/4 x 16 Ga

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr

5

Nut Crownlock 1/4-20 Uno

Bolt Hex Fin 1/4-20 Uncx 1 Gr5

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-15 x 5/8

Bolt Shoulder 5/16-18 x.561

Plate Fastening

NOTE: All componentdimensions given in U.S. inches

1 inch= 25.4 rein

39

TRACTOR - - MODEL NUMBER 917.271100

STEERING ASSEMBLY

_63

*_- .... i• .1,--.7 t

_41

62 44

68

43

40

TRACTOR --MODEL NUMBER 917.271100

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768

2154427

3 156483

4157473

5 6266H

6 121748X

719272016

812000029

9 3366R

10 156438

11 STD551137

13 154779

15 73901000

17 156546

18 57079

19 160395

22 165857

23 165851

25 154406

26 126847X

27 136874

28 19131416

29 17490612

30 STD561210

32 130465

36 155099

37 152927

38 139769

39 19133808

40 STD541537

41 100711L

42 145054

43 121749X

44 153720

46 121232X

47 6855M

51 STD541431

54 74780520

62 156594

63 STD523710

65 154780

66 154404

67 74781044

68 154429

79 19132012

80 74950612

Steering Wheel

Axle AssemblySTMP Dropped STL

Spindle Assembly,LH.

Spindle Assembly, R.H.

Beadng, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring, Klip

Bearing, Steering Column

Draglink Extended Stamped

Washer, Lock

Beadng Axle STLTIGT

Nut, Lock,Flange 5/8-11 UNC

ShaftAssembly,Steering

Washer,Thrust .515 x.750 x .033

Support,Shaft

Screw Hex Wshhd Tom

Pittman ShaftAssembty

Bracket, Steering

Bushing,Link, Drag

Gear, Sector

Washer 13/32x7iSx 16Gauge

Screw,Thd., Roll. 3/8-16 x 3/4

Pin

Rod,]3e

Bushing,Steedng

Screw

Insert,SteeringWheel

Washer 13/32 x 2.3/8 x 8 Gauge

GripcoNut

Adaptor,SteeringWheel

BooL Steering Shaft

Washer 25/32 x 1-114x 16 Gauge

ExtensionShaftSteering LR.LT

Cap, Spindle

Fitting,Grease

Nut Lock Hex w/Ins. 5/16-18 UNC

Bolt FinHex 5/16-18 UNC x 1-1/4

Kit SteeringAsm Service

Bolt, FinHex 3/8-16 UNC x 1 Gr 5

Spacer AXle

Beanng Arm Pittrnan

Bolt, Fin Hex 5/8-11 UNC x2-3/4

Axle, Brace

Washer 13/32 x 1-1/4 x 12 Ga

Bolt Hex Nylon 3/8-16 x 3/4

NOTE: Allcomponentdimensions given in U.S. inches

1inch = 25.4 mm

41

ENGINE

TRACTOR - - MODEL NUMBER 917.271100

33

29

33 /

OPTIONAL EQUIPMENT

Spark Arrester

42

ENGINE

TRACTOR - -MODEL NUMBER 917.271100

KEY PART

NO. NO. DESCRIPTION

1162156

2 17720410

3 ......

4 159420

14 13280328

15 13200300

16 STD551237

23 159880

29 137180

31 109202X

32 158990

33 123487X

35 17490512

37 137040

38 .......

4O 124028X

44 17490412

46 19091416

62 STD551131

77 19101216

79 M740108025

80 74760508

81 128861

Control, Throttle

Screw, Hex Head, Thread Cutting 1/4-20 x 5/8

Engine,(See Breakdown)Kohler ModelNo. CV16-43520

Muffler

Nipple, Pipe 3/8 NPT x 3-1/2

Elbow,Standard gO°, 3/8-18 NPT

Washer

Shield Brn/DbrGuard

Arrestor,Spark

Tank,Fuel

Cap Assembly,Fuel Sears, Vented

Clamp, Hose

Screw Thdrol5/16-18 x 3-4 Tyt

Line, Fuel

Plug,Oil Drain (Order From Engine Manufacturer)

Bushing,Snap, Fuel Line

Screw, Hax Washer Head, Tnd., Roll. 1/4-20 x 3/4

Washer 9/32 x 7/8 x 16 Gauge

Washer, Lock

Washer 5i16x3/4x !6Ga.

Bolt Hex

Bolt Hex Hd 5/16-18 Un¢ x 1/2

Nut Flange 1/4-20 StarterNut

NOTE: All componentdimensionsgiven in U.S. inches

1 inch= 25.4 mm

43

TRACTOR --MODEL NUMBER 917.271100

SEAT ASSEMBLY

12

5

KEY PART

NO. NO.

1 140123

2 140551

3STD523710

4 19131610

5 145006

6STD541437

7 124181X

8 17490616

9 19131614

10 155925

11 166369

12 121246X

DESCRIPTION

Seat

Bracket, Pivot,Seat

Bolt

Washer 13/32 x 1 x 10 Gauge

Clip, Push-In Hinged

Nut

Spdng, Seat

Screw,Thd,, Roll. 3/8-16 x 1

Washer 13/32 x I x 14 Gauge

Pan, Seat Emboss QCK Conn.

KnobSeat

Bracket,Switch Mounting

KEY PART

NO. NO. DESCRIPTION

13 121248X Bushing,Snap

14 72050412 Bolt, Carriage 1/4-20x 1-1/2

15 134300 Spacer, Split .28 x .88

16 121250X Spring

17 123976X Locknut, Flange 1/4 Grade 5

21 153236 Bolt, Shoulder 5/16-18 UNC

22 STD541431 Nut

24 19171912 Washer 17/32 x 1-3/16x 12

Gauge

25 127018X Bolt, Shoulder 5/16-18 x .62

NOTE: All component dimensions given in U.S. inch°

esl inch = 25.4 mm

44

DECALS

TRACTOR --MODEL NUMBER 917.271100

2

21 6 3

13 10 16 20

11

23

8

12

KEY PART

NO. NO.

1 156811

2 139769

3 163200

4 163202

5167183

6 133644

8 166887

9 163204

10 156439

11 142341

12 146046

DESCRIPTION

Decal, Oper. Inatr.

Cap Wheel Steer Opp Sears

Decal, Hood, R.H.

Decal, Hood, L.H.

Decal Sro0650 42"

Decal, Customer Maintenance

Decal, Deck Mower F-_Z3

Decal, Fender,Craftsman

Decal, Fender Danger

Decal, DrawbarCntrl Mvt Hyd Lt

Decal, V-Belt DriveSchematic

KEY PART

NO. NO.

13

14

16

2O

21

23

163262

160396

138047

149516

163205

168920

138311

154515

154516

168380

168381

DESCRIPTION

Decal, Dash Pnl

Decal, V-Belt Schematic

Decal, Batter/Diehard

Decal BattePt Dngr/Psn Eng

Decal, Fender AutoSears

Decal, Engine,Kohler

Decat,Lift Handte

Pad FootrestLH STLT

Pad FootrestRH STLT

Owner's Manual, English

Owner's Manual, Spanish

WHEELS & TIRES

2_5,8

74,10

11

KEY PART

NO. NO. DESCRIPTION

1

2

3

4

6

6

7

8

9

10

11

59192 Valve Cap, "13re

65139 Stem, Valve

106222X "nre,Front

59904 Tube, Front"l]re

(Not Provided, Service Item Only)

1OS732X427 Rim, Front

278H Fitting,Grease (Front Wheel Only)

9040H Bearing,Flange (Front Wheel Only)

106108X427 Rim, Rear

122082X "13re,Rear

7152J Tube, Rear"fire

(Not Provided, Service Item Only)

104757X Cap, Axle

144334 Sealant, 33re10 oz.

NOTE: All componentdimensions given in U.S. inches

1 insh =25.4

45

TRACTOR -- MODEL NUMBER 917.271100

LIFT ASSEMBLY

28 27

13

19 I

13

32 _19

13

/

32

49

13

3O

3

\

6

r.i_yIS

46

TRACTOR --MODEL NUMBER 917.271100

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159460 Lift Lever Inner Wire Assembly

2 159471 ShaftAssembly,Lift

3 105767X Pin, Groove

412000O02 E-Ring

5 19211621 Washer 21/32 x 1 x 21 Gauge

6 120183X Beadng, Nylon

7 125631X Grip, Handle, Fluted

8 122365X Button, Plunger, Red

11 139865 Link, Lift, LH.

12 139866 Link, Lift, R.H.

13 STD624008 Retainer Spring

15 127218 Link, Front

16 73350800 Nut, Hex, Jam 1/2-13 UNC

17 130171 Trunnion

18 73800800 Locknut, Hex, withWasher Insert 1/2-13 UNC

19 139868 Arm, Suspension, Rear

20 163552 RetainerSpdng

23 110807X Nut, Special

24 19131016 Washer 13/32 x 5/8 x 16 Guauge

25 2876H Spring

26 STD560907 Pin Cotter 3/32 x 1/2

27 126971X Rod, Adjust, Lift

28 73350600 Nut, Hex, Jam 3/8-16 Unc

29 138057 Knob, Infinite HeightAdjustment

30 150233 Trunnion, InfHeight

31 140302 Beadng, Pvt, Lift Spherical

32 73540600 Nut, Crownkx;k 3/8-24

49 145212 Nut Hex Flange Lock

50 110452X Nut Push Phes& Oil

NOTE: Allcomponent dimensionsgivenin U.S. inches

1 inch = 25.4 mm

47

TRACTOR --MODEL NUMBER 917.271100

MOWER DECK

76

17

68

34

.33

32

58

.-21

>21

103 105

106

56

21

\2

16

i1_23 24

27

48

TRACTOR - - MODEL NUMBER 917.271100

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 144393 Mower Housing 58 140086

2STD533107 Bolt 59 141043

3 138017 BracketAssembly,SwayBar, 67 162113

Front 68 144200

4 138440 BrecketAssembly,Sway Bar 71 142427

5 STD624008 Retainer Spring 72 131870

6 130832 Arm, Suspension, Rear 73 127847

8 850857 Bolt, Hex 3,'8-24 x 1.25 Grade 8 74 121748X

9 STD551137 Washer, Lock

10 140296 Washer, Hardened 75 12000029

11 134149 Blade, Mulching 76 128903

12 129895 Bearing,Ball

13 137645 ShaftAssembly,Mandrel, Vented 77 127845

(IncludesKey Number 6) 78 160570

14 128774 Housing,Mandrel, Vented 79 127498

15 110485X Bearing,Ball, Mandrel 80 153701

16 140329 Stnpper,Vented Mower Deck 81 73350600

17 72110610 Bolt, Carriage 3/8-16x1-1/4 82 142028

18 72140505 Bolt, Carriage 5/16-18 x 5i8 83 120958X

19 132827 Bolt, Shoulder 84 156084

20 159770 Baffle,Vortex 85 72140618

21 STD541431 NutCrownlock5/16-18 UNC 92 STD541437

22 134753 StiftenerBracket 101 136420

23 131267 Bracket, Deflector 102 71161010

24 105304X Cap, Sleeve 103 19061216

25 123713X Spring,Torsion,Deflector 104 STD551110

26 110452X Nut, Push 105 160793

27 130968 Shield, Deflector 106 2029J

28 19111016 Washer 11/32xs/8x16Gauge 111 155197

29 131491 Rod, Hinge 112 155198

30 157722 Screw Thd RollingWase Head 113 17490512

31 129963 Washer, Spacer 114 73510500

32 153535 Pulley,Mandrel 115 72110504

33 137266 Nut, Toplock,Flanged 116 4898H

34 STD533717 Bolt 117 165746

35 133835 Fastner,ChristmasTree 118 73930600

36 131494 Pulley,Idler, Flat 119 19121414

37 19131316 Washer 13/32x 13/16 x 16 121 143723

Gauge 128 153390

40 STD541437 Nut Crownlock3/8-16 UNC 129 19131312

41 133551 ROd,Pivot,with Nibs 130 STD523710

43 140083 ROd,Clutch, Secondary,with

Nibs 131 STD533710

44 140088 Guard, MandreI, LH.

45 STD624003 Retainer 132 19132203

46 137729 Screw,Thd. Roll 1/4-20 x 5/8

48 133944 Washer, Hardened 141 6266H

49 155066 RollerAssembly, Cam Follower --130794

50 131340 Bolt, Shoulder #10-24 Grade5

51 STD541410 Locknut

52 139889 Bolt, Shoulder 5/16.18UNC -- 145411

53 131845X900 ArmAssembly,Pad, Brake

54 133943 Washer,Hardened

55 155046 Arm, Idler

56 122052X Spacer.Retainer

DESCRIPTION

Spdng,TorsionBrakes

Guard,TUV Idler

KnobCustom Oval

V-Belt

Rod, Clutch,Pnmary,withNibs

Spdng, Return

Arm, Clutch,Secondary

Washer 25/32 x 1-5/8 x 16

Gauge

Ring,Klip

Belt, Shoulder 3/8-16 UNC x

1.44

Keeper, Spdng

LeverAsm. ClutchPri P/L

Bushing.Large, Brass

Spring,Mower Clutch

Nut. HexJam 3/8-16 Unc

Trunnion,Adj.

Washer Sintered

Keeper BeltIdler Fixed

Bolt Carriage 3/6.16 x 2-I/4

Nut

Mulcher Cover

Screw

Washer #10

Washer, Lock

LatchAssembly,Bagger

Nut, Weld

Bracket, Gauge, Wheel LH.

Bracket, Gauge, Wheel R.H.

ScrewThdrol 5/16-18 x3/4

Nut, Hex, Keps 5/16-18 UNC

Belt, Carriage 5/16 UNC x 112

Bolt, Shoulder

Wheel, Gauge

Nut, Centedock3/8-16

Washer3/8 x 7/8 x 14 Gauge

Bracket

Washer Felt

Washer 13/32 x 13/16 x 12 Ga.

Bolt, FinHex 3/8-16 UNC x 1 Gr.

5

Bolt, RDHD SQNK 3/8-16 UNC x

1

Spacer Washer 13/32 I.D. x 1-

3/80.D. x 1/4

Washer Thrust .75 x 1.230

Mandrel Assembly (IncludesKey

Numbers 8-10, 12-15, 31 and

32)

Mower Deck, Complete

(Standard Deck, Order

Separately MulchorPlate and

Gauge Wheel Components,Key

Nos. 101-106 and 111-121)

NOTE: All componentdimensionsgiveninU.S.inches

1 inch= 25.4 mm

49

TRACTOR --MODEL NUMBER 917.271100

HYDRO GEAR TRANSAXLE --MODEL NUMBER 319-0650

58

23

19

34

59

28

25

91

52

91

4

5

35

5O

TRACTOR --MODEL NUMBER 917.271100

HYDRO GEAR TRANSAXLE --MODEL NUMBER 319-0650

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 142930 Housing,Lower 43 142884 Washer 7/16 x 7/8 x .{TOO

2t42931 Assembly, Upper Housing 44 150829 Differential Assembly

3 142932 Seal, Lip 52 142991 Washer 3/4 x 1.5x.13

4 142928 Ring, Wire Retaining 53 142961 Seal .75 x 1.25 x.250

5 142933 Ring, Retaining 56 142963 Shaft, Input

6 142934 Searing, Shaft Ball 58 142964 Boil 1/4-20 x 1.38

7 142935 Searing, Cradre 59 142965 Pin .50D x .43 ID x .750

8 150771 Beadng, Thrust 30 x 52 x 13 62 142966 Arm, Control

9 142937 Swashplate, Variable 63 142967 Puck, Dampener

13 142938 BIock, CyfinderAssembly 64 142920 Set Screw

14 142939 Arm, Trunnion 68 142969 Spring

15 142940 Seal, Lip 69 144610 Stud 5/16-24

17 142941 Guide, Slot 83 142971 JackshaffAssembly

18 150772 Shaft, Motor 88 150806 Jackshaft

19 150773 Beadng,Thrust 42 x 68 x 16 88 142973 Screw, Cap

23 142944 Block, CylinderAssembly 89 142974 Washer 7/16 x 1 x 1/2

24 142945 Seal, Lip 10 x 25 x 7 90 142975 Sleeve Boadng

25 142946 Actuator,Bypass 91 142976 Seal, Wiper

26 150774 Center Section Assembry Kit 92 142977 Spdng, Brock

27 142948 Seal, Lip 26 x 42 x 8 93 142978 Washer, Block Thrust

28 142949 Ring, Retaining 113 142917 Cap, Vent Assembly

29 142950 Washer 26x35x 1 114 142918 Fitting, O-RingAssembly

30 150787 Plate, Bypass 119 142980 Spacer

34 142951 Oil Filter Element 134 144607 Nut, Castle 5/16-24

35 142952 Arm, Bypass 135 144608 Pin, Cotter

36 142953 Ring, Retaining 139 150775 Spdng, Compression

37 142954 Arm, Actuating 140 150776 Nut, Hex 5/16-24

38 142955 Pin, Actuating

39 150777 Bolt 5/16-24 x 1-3/4 NOTE: All component dimensions given in U.S. inches

40 150778 Locknut, Hex 5/16-24 UNJC 1 inch = 25.4 mm

41 142958 Brake Rotor/Stator Kit

51

TRACTOR .. -MODEL NUMBER 917.271100

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520

CYLINDER HEAD, VALVE AND BREATHER I

24

10

12 11 '

13 _p_

18

12

/2

_3

--_4

_e-- 5

52

TRACTOR -- MODEL NUMBER 917.271100

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520

CYLINDER HEAD/VALVE/BREATHER

KEY PART

NO. NO.

CRANKCASE

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25-351-01

12-755-81

12-411-01

12-041-10

12-017-01

12-017-02

12-016-01

12-016-02

X-75-23

12-318-19

25-186-01

12-599-03

M-0640034

12-089-01

12-173-01

12-755-03

12-468-05

12-112-13

12-086-15

X-426-9

12-326-03

M-0645020

12-096-07

M-0545010

12-018-01

12-402-02

KEY PART

DESCRIPTION NO. NO.

Lifter, valve (2)

Kit, cylinder head (Includes3-17)

Rod, push (2)

Gasket, cylinder head

Valve, intake (Std.)

Valve, intake (.25)

Valve, exhaust (Std.)

Valve, exhaust (.25)

Plug, allen hd. pipe 1/8

Cylinder Head

Arm, rocker (2)

Pivot, rocker arm (2)

Screw, hex. flange M6xl.0x34 (2)

Spring, valve (2)

Cap, valve spdng (2)

Kit, retainer (2)

Washer, plain 13/32

Spacer, head bolt exhaust port

Screw, hex. flange M10xl.5x81 (5)

Clamp, hose (2)

Hose, breather

Screw, hex. flange M6xl.0x20 (5)

Cover, valve w/nipple

Screw, hex. flange M5x0.8xl0

Retainer, breather reed

Reed, breather

DESCRIPTION

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

21

22

23

24

12-032-03 Seal, crankshaft

Block,cylinder(Use Short Block12 522 18)

12-445-02

M-0839025

12-380-17

12-755-49

12-089-31

12-422-08

12-422-09

12-422-10

12-422-11

12-422-12

12-422-13

12-422-07

12-144-27

12-874-07

24-874-11

12-874-08

12-874-09

12-018-02

12-108-07

12-108-08

12-108-09

12-067-05

12-067-06

12-380-01

12-043-05

M-0631005

12-144-02

52-139-09

12-755-.64

X-25-102

12-032-01

SM-0631015

12-154-05

Strap, lifting

Screw, hex. flange M8x1.25x25

Dowel, locating(4)

Kit, camshaft (Includes 7,8)

Spdng, actuating

Shim, camshaft (A.R.) blue

Shim, camshaft (A.R.) red

Shim, camshaft (A.R.) yellow

Shim, camshaft (A.R.) green

Shim, camshaft(A.R.) gray

Shim, camshaft (A.R.) black

Shim, camshaft (A.R.) white

Shaft, balance

Piston w/Ring Set (Std.)

(Includes 11-12)

Piston wiRing Set (.08)

Piston w/Ring Set (.25)

Piston wiRing Set (.50)

Retainer, piston pin (2)

Ring Set (Std.)

Ring Set (.25)

Ring Set (.50)

Connecting Rod (Std.)

Connecting Rod (.25)

Pin, governor regulating

Gear, governor assembly

Washer, plain 6mm

Shaft, govemor gear

Plug, cup

Kit,gov.crossshaft w/clip

(Includes24)

washer, plain 1/4

Seal, governorcrossshaft

Washer,plain 6mm

Clip, hitchpin

53

TRACTOR -- MODEL NUMBER 917.271100

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520

'IGNITION/ELECTRICAL I

_D2

_-- 23

I-- 10

AIR INTAKE

BLOWER HOUSING AND BAFFLES I

11

54

TRACTOR --MODEL NUMFER 917.271100

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520

IGNITION/ELECTRICAL

KEY PART

NO, NO.

BLOWER HOUSING & BAFFLES

112-O86-14

2 12-468-03

324-162-03

4 M-0639016

612-157-03

7 41-403-09

8 X-22-11

9 236602

10 X-42-15

11 12-025-35

12 41-155-02

13 M-0548025

14 12-085-01

15 12-132-02

16 X-728-1

17 M-0545010

16 12-584-08

19 12-452-02

20 12-086-35

21 M-0461013

22 12-584-12

23 25-086-47

NOT ILLUSTRATED

25-518-29

25-516-05

12-176-36

X-25-5

12-155-02

23-517-03

KEY PART

DESCR_TION NO. NO. DESCR|PTION

Screw, hex. flange MIOx1.5x46 1 M-0545010

Washer, plain 3/8

Screen, grass 2 24-468-10

Screw, hex.flange M6x1.0x16 3 12-146-07

(6) 4 24-086-18

Fan 5 24-096-05

Regulator,rectifier 6 220534

Washer, lock(2) 7 12-027-54

Connector 8 12-_3-10

Key 9 25-154-02

Rywheet 10 12-086-37

Connector(4 contact)

Screw,hex cap M5xO.8x25(2) 11 M-0645016

Statorassembly - 15 amp

Spark Plug 12 12-063-08

Clip,cable 13 12-(_3-09

Screw,hex. flange M5x0.8xl 0 NOT ILLUS'[,_ATED

(2) X-25-92

Module, ignition

Terminal

Screw,hex. socketM5x0.8x20 AIR INTAKE/FILTRATION

(2)

Screw, paP,head M4.2x13 (2) KEY PART

Module, speed advance NO. NO.

ShoulderM6X1.0X16 (4)

Lead

Lead

Hamess

Washer, plain 5/16"

Connector

ClipCable

Screw, hex.flange M5x0.Sxl0

(8)

Washer, plaiP,1/4

Plate, blower housing

Screw, phillip hd M4x0.7 X8 (2)

Cover, pinion

Washer,plain 5/16 (2)

Housing, blower

Baffle, intake side

Clip, mounting (3)

Screw,capt'rvewasherM5 )(0.8

X2O(3)

Screw, hex. flange M6xl.0xl 5

(2)

Baffle,cylinderhead

Baffle,cylinder

WASHER, PLAIN 3/16" (2)

1 25-341-03

2 12-096-24

3 12-083-12

412-1083o10

5 1230046

6 12-100-01

712-032-11

8 12-094-07

9 12-072-04

10 12-086-01

11 12-041-02

NOT ILLUSTRATED

12-113-53

DESCRIPTION

Knob, aircleaner cover

Cover, air cleaner

Precleaner,element

Kit air cleaner element

(Includes 5,7)

Sea_3/4"

Wing Nut

Seal 1-7/16"

Base, aircleaner(includes

10,11)

Stud, mounting plate

M6X1.0X75

Screw, #10 Hi-Lo thread form-

ing (2)

Gasket, air cleaner

Decal, air cleaner

55

TRACTOR - - MODEL NUMBER 917.271100

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520

STARTING SYSTEM I

3m

o

@

o

O

J

8--

ENGINE CONTROLS I

_.._M/f"

OIL PAN/LUBRICATION

1-

O111

66

TRACTOR --MODEL NUMBER 917.271100

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520

STARTING SYSTEM

KEYPART

NO.NO.

ENGINE CONTROLS

KEYPART

DESCRIP_ON NO.NO. DESCRIPTION

2

3

4

5

6

7

8

M-0839070

25-098-05

12-755-54

12-227.06

12-170-05

12-221-0t

12-227-13

12-211-01

Screw, hex. flange MSx1.25x70

(2)

Starterassembly (includes 3-8)

Kit,drive end

Cap, ddve end

Armature

Kit, brush & spring

Cap, commutatorend

Bolt,hex. flange 1/4-20x4-5/8

(2)

OIL PAN/LUBRICATION

KEYPART

NO.NO. DESCRIPT_N

2

3

4

5

6

7

8

9

10

11

13

14

15

16

17

18

19

20

21

22

12-038-01

25-755-13

12-153-03

12-153-02

12-123-O4

SM-0545020

12-153-01

25-162-07

12-096-03

M-0545016

25-462-09

52-050-02

X-75-10

12-393-01

12-153-06

12-096-34

M.0545016

12-032-03

24-086-16

24-086-17

12-199-53

Dipstickassembly (Includes2-

3)

Kit, oil fill cap (Includes 3)

O-Ring, oil fill cap

O-Ring, upper oil fill tube

Tube, oil fill

Screw, hex. flange M5x0.Sx20

O-Ring, lower oil fill tube

Screen, oil pickup

Cover, oil pickup screen

Screw, hex, flange M5x0.8x16

Valve, oil pressure relief

Filter, oil

Plug, sq. hd. solid 3/8

Pump, oil assembly

O-Ring, oil pump cover

Cover, oil pump

Screw, hex. flange M5xO.Sx16

(3)

Seal, oil (P.T.O. end)

Screw, hex. flange

M8xl.25x45 (11)

Screw, hex. flange M8x1.25x45

Assembly,Pan, oil(Incl. 11,15-

18)

112-079-07

212-237-01

3 M-0664020

424-086-43

5 12-536-10

6 M.0443025

7M-0443020

812-089-11

912-089-23

10 12-089-24

11 12-755-83

12 12-100-07

13 52-211-04

14 12-090-28

15 25-158-08

16 12-079-01

17 26-158-11

Linkage, choke

Clamp, cable

Screw, lobed socket M6xl.0x20

(2)

Screw, hex. flange

Control, speed assembly

(includes 6,8,9)

Screw, pan head M4x0.7x25

Screw, pan head M4xO.7x20

Spring, choke (2)

Spring, choke return

Spring, govemor

Kit, govemor lever (Includes 12-

14)

Nut, hex flange 1/4 - 20"

Bolt, 1/4 - 20 X 1"

Lever, governor

Bushing, throttle linkage

Linkage, throttle

Bushing, throttle linkage

57

TRACTOR - - MODEL NUMBER 917.271100

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520

CRANKSHAFT I

2

_f6

FUELSYSTEM i

/9 13

58

TRACTOR - -MODEL NUMBER 917.271100

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520

FUELSYSTEM

KEY PART

NO. NO.

1M-0641060

3X-22-11

4M-0629116

512-853-95

612_41-02

7 12-O53-95

8 12-O41-01

9 12-265-04

10 47-154-01

11 X-426-09

12 25-353-10

13 25-050-02

NOT ILLUSTRATED

12-757-02

12-757-03

12-O41-01

12-041-02

12-O41-05

12-041-06

12-032-06

12-757-33

12-041-06

12-454-01

25-452-26

12-454-03

M-0561010

M-0645020

DESCRIPTION

Nut, hex. flange M6xl.0 (2)

Washer, star 1/4

Stud M6x1.0x116 (2)

Kit, carburetor w/gasket

(Includes 6,7,8 qty 1

12-454-01,25452-20)

Gasket, air cleaner

Carburetor assembly

(For information only not

available separately)

Gasket, carburetor (2)

Deflector, heat

Clip cable

Clamp, hose (2)

Line, fuel 9"

Filter, fuel

Kit,float

Kit,carburetor repair

Gasket, carburetor

Gasket, air cleaner

Gasket, bowl

Gasket, bowl screw

Seal, solenoid

Kit, solenoid repair

Gasket, bowl screw

"he, wire

Terminal

"13ecable

Screw, thread forming

M5XO.8XlO

Screw, hex. flange M6Xl.0X2O

(2)

CRANKSHAFT

KEY PART

NO. NO.

112-014-37

2 12-139-01

EXHAUST

KEY PART

NO. NO.

1 25-072-04

4 12-126-11

5 12-445-06

6 M-0645025

12-522-18

12-755-82

DESCRIPTION

Crankshaft(Includes2)

Plug, cup

DESCRIPTION

Stud(2)

Bracket, muffler

Strap, lifting

Screw, hex. flange M6xl.0x25

(2)

ShortBlock

Gasket Set

59

60

61

62

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTING _ _ ..CUT ,

GUIDE TH._8

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

03

03 SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

I_1_ Operate your Tractor up and down the face of slopes (not

greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on sl_,pes.

For the repair or replacement parts you need

delivered directly to your home

Call 7 am - 7 pm, 7 days a week

1-800-366-PART

(1-800-366-7278)

Para ordenar piezas con entrega a

domicilio - 1-800-659-7084

For in-house major brand repair service

Call 24 hours aday, 7 days aweek

1-800-4-REPAIR

(1-800-473-7274)

Para pedir servicio de reparacibn a

domlcilio - 1-800-676-8811

For the location of a Sears Parts and

Repair Center in your area

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears

Maintenance Agreement or to inquire

about an existing Agreement

Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

iiRmm

a|a|||

When requesting service or ordering

parts, always provide the following

information:

• Product Type • Part Number

•Model Number •Part Description

SEARS

America's Repair Specia.sts

168380 2.16.99 Rev. 1 RD Printed in U.S.A.