Craftsman 917271100 User Manual LAWN TRACTOR Manuals And Guides 99030799
CRAFTSMAN Lawn, Tractor Manual 99030799 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917271100 917271100 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917271100. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
Open the PDF directly: View PDF .
Page Count: 64
Owner's Manual
£RI:IFTXMI:IN"
16.5 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917,271100
• Safety
• Assembly
•Operation
•Maintenance
•Repair Parts
[[_ This product has a low emission engine which operates differently
from previously budt engines. Before you start the engine, read
and understand this Owner's Manual.
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am -5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty ................................................. 2
Safety Rules ........................................... 2
Product Specifications ........................... 5
Assembly ................................................ 8
Operation .............................................. 11
Maintenance Schedule ......................... 18
Maintenance ........................................ 18
Service and Adjustments ...................... 22
Storage ......................... *........................ 28
Troubleshooting .................................... 29
Repair Parts ......................................... 34
Parts Ordering ....................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover.
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, _.tc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
•Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BAI-rERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the bat-
tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip-
ment to your nearest Sears Service Center. (In-home warranty service will still be avail-
able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
GENERAL OPERATION
•Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
•Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
•Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
•Slow down before turning.
•Never leave arunning machine unat-
tended. Always turn off blades, set park-
ing brake, stop engine, and remove
keys before dismounting.
• Turnoffbladeswhennot mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
•Do not operate the machine while under
the influence of alcohol or drugs.
•Watch for traffic when operating near or
crossing roadways.
•Use extra care when loading or unload-
ing the machine into atrailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
•Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
•Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
•Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
•Do not mow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if awheel is over the
edge of a cliff or ditch, or if ."_ edge
caves in.
•Do not mow on wet grass. Reduced
traction could cause sliding.
• Do nottry to stabilize the machine by
putting your foot on the ground.
•Do notuse grass catcher on steep
slopes.
CHILDREN
Tragic accider Ls can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
•Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
•Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
•Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow en-
gine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
•Never run a machine inside a closed
area.
•Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
•Never tamper with safety devices.
Check their proper operation regularly.
•Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
•Stop and inspect the equipment if you
strike an object. Repair, if necessary,
3
before restarting.
•Never make adjustments or repairs with
the engine running.
•Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sh_arp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
•Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
•Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 °Max), not
across.
• Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Taft
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you wilt not have to stop or shi_t
while on the slope.
• Avoid starting or stopping on a slope, if
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
•Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
,A Look for this symbol to point out impor-
tant safety precautions. It means CAU-
TION!!! BECOME AWARE!!! YOUR SAFE-
TY IS INVOLVED.
_CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.
AWARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
4
PRODUCT SPECIFICATIONS
GASOLINE 1.25GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OIL TYPE SAE 10W30
(API-SF/SG/SH): (above 32°F)
SAE 5W30
(below 32°F)
OIL CAPACITY: 4.0 PINTS
SPARK PLUG: Champion RC12YC
(GAP: .040")
GROUND SPEED FORWARD: 0-5.5
(MPH): REVERSE: 0 -2.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING 15 AMPS @ 3600RPM
SYSTEM:
BATTERY: AMP/HR: 30
MiN. CCA: 240
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of aCraftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained _"_chni-
clans and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will er)able you to assemble
and maintain your tractor properly. Always
observe the =SAFETY _RULES".
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, caring for and using your tractor.
•Follow the instructions under"Mainte-
nance" and "Storage" sections of this
owner's manual.
,AWARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by taw (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
5
PARTS BAG CONTENTS SHOWN FULL SIZE
(1) Large Flat Washer
0
(1) Hex Bolt
3/8-16 x 1
(1) Lockwasher
3/8
(1) Shoulder Bolt
5/16-18
(1) Hex Bolt
5/16-18x 1-1/4 @(1) Locknut
5/16-18
©(1) Knob
(1) Washer
17/32 x 1-3/16 x 12 Gauge
6
PARTS BAG CONTENTS SHOWN FULL SIZE
(2) Screws _(2) Lock,("_ #10x518 Washers #10
#10 (2) Washers
3/16 x 3/4 x 16 Gauge "_, I
Parts packet separately in carton
Seat
Steermg Wheel
---!l
Manual
Video
Cassette
Mulcher _/,
Plate // ;7
Parts Bag
t t
i
tI
Steering ',
Boot ',
Parts Bag contents not shown full size
(2) Latch Hook
Assemblies Steenng
Wheel Insert
Steering Wheel <:_
Adapter
(2) Keys -
Steering
Extension
Shaft
Slope Sheet
(_ (2) Washers
3/8 x 7/8 x 14
Gauge
Shoulder Bolt (2) Gauge Wheels
G(2) Centerlock Nuts
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely, use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) 3/4" Socket w/
(1) Pliers drive rachet
(2) 1/2" wrench (1) Phillips Screw-
(1) Utility knife driver
(1) Tire pressure gauge (1) 3/4" wrench
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
•Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
•Cut, from top to bottom, along tines on
all four corners of shipping carton, and
lay panels flat.
•Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
A'rI'ACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFTAND
BOOT
•Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in exten-
sion and lower shafts and install 5/16
hex bolt and locknut. Tighten securely.
IMPORTANT: Tighten bolt and nut secure-
ly to 18-22 ft. Ibs. torque.
• Place tabs of steering boot over tab
slots in clash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointingstraight forward.
•Slide steering wheel adapter onto steer-
ing shaft extension.
•Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
• Snap steering wheel insert into center
of steering wheel.
•Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
5116
5/16 Hex
Bolt
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
iress lift lever plunger and raise attach-
ment lift lever to itshighest position.
Release parking brake by depressing
clutch/brake pedal.
•Place freewheel control in freewheeling
position to disengage transmission (See
"TO TRANSPORT" in the Operation
section of this manual).
• Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
8
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
•Lift seat pan to raised position and open
battery box door.
• If this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps. (See "BAI-FERY" in Maintenance
section of this manual for charging
instructions).
Seat Pan
Battery
Label
Terminal
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
•Remove cardboard packing on seat pan.
•Place seat on seat pan and assemble
shoulder bolt, Tighten shoulder bolt
securely,
•Assemble adjustment knob and flat
washer loosely. Do not tighten.
•Lower seat into operating position and
sit on seat.
•Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
•Get off seat without moving its adjusted
position.
•Raise seat and tighten adjustment knob
securely.
Seat
Seat Pan
Shoulder
Bolt \
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are proper-
ly adjusted to ensure optimum mower per-
formance.
•Assemble gauge wheels with tractor on
a flat level surface.
•Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of this
manual).
•With mower in desired height of cut po-
sition, gauge wheels should be assem-
bled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-
16 Iocknut and tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
•Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" on page
5 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
Adjustment,
Knob Flat Washer
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts in
the Service and Adjustments sectoin of
this manual. Verify that the belts are rout-
ed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
INSTALL MULCHER PLATE
•Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
• Tighten hardware secure.,.
• Raise and hold deflector shield in up-
right position.
• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
Weld Nut From Hook Points
The Top Down
Lock
Weld Washer
Latch
Washer
Mulcher
Plate
Latch
Hook
Weld Nut
Lock Washer
Washer
Screw
Deflector
Shield
Latch
Hooks
10
_,CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
V'CHECKLIST
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
All assembly instructions have been
completed.
i/ No remaining loose parts in carton.
v' Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
Seat is adjusted comfortably and
tightened securely.
v' All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
v' Be sure mower deck is properly leveled
side-to-side/front-to-rear for best
cutting results. (Tires must be properly
inflated for leveling).
v' Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
v' Check wiring. See that all connections
are still secure and wires are properly
clamped.
v' Before driving tractor, be sure free-
wheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRAAI-IENTION TO
THE FOLLOWING IMPORTANT ITEMS:
/Engine oil is at proper level.
/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/ Be sure brake system is in safe operat-
ing condition.
#' It is important to purge the transmis-
sion before operating your tractor for
the first time. Follow proper starting
and transmission purging instructions
(See "TO START ENGINE and
"PURGE TRANSMISSION" in the Op-
eration section of this manual).
Thesesymbolsmay appear on your tractor or in literature suppl!ed with the product.
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
n' n
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL
(AutomaticModelsonly)
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with !he locations of
various controls and adjustments. Save this manual for future reference.
Attachment Ignition
Clutch Lever Switch
Amme_r
Light Switch
Position
Lt_ Lift Lever
Plunger
Attachment
LiftLever
Parking Brake
Control Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to
engage the mower blades, or other attach-
ments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE/CHOKE CONTROL: Used to
control engine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
FREEWHEEL CONTROL: Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
MOTION CONTROL LEVER: Selects the
speed and direction of the tractor.
ATrACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
HEIGHT ADJUSTMENT KNOB - Used to
adjust the mower cutting height.
12
The operationof any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or
repairs. We recommend a wide vision safety mask _)ver spectacles, or stan-
dard safety glasses. ..
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
•Depress clutch/brake pedal into full
"BRAKE" position and hold.
•Place parking brake lever in "EN-
GAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure
parking brake will hold tractor secure.
Throttle/Choke
Control
Attachment Clutch
Lever "Engaged"
Position
"Brake"
Position
"Disengaged"
Parking Brake
=Engaged"
Position
Clutch/Brake Pedal
"Drive" Position
Control Lever
"Disengaged"
Position
STOPPING
MOWER BLADES -
• To stop mower blades, move attach-
ment clutch Lever to "DISENGAGED"
position.
GROUND DRIVE -
•To stop ground drive, depress
clutch/brake pedal into full "BRAKE" po-
sition.
•Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
• Tum ignition key to "OFP position and
remove key. Always remove key when
leaving tractor to prevent unauthorized use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "OFP will cause
the battery to be discharged (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
,_pcPing tractor on grass areas.
AUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position, to empty grass
catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
•Operating engine at less than full throt-
tle reduces the battery charging rate.
•Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
•Start tractor with motion control lever in
neutral (N) position.
•Release parking brake and clutch/brake
pedal.
•Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
•Turn knob clockwise (G) to raise cutting
height.
•Turn knob counterclockwise (,5)to
lower cutting height.
The cutting height range is approximately
1-1/2" to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are ap-
proximate and may vary depending upon
soil conditions, height of grass and types
of grass being mowed.
13
•The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
•For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
•Select desired height of cut.
•Lower mower with attachement lift con-
trol.
•Start mower blades by engaging attach-
ment clutch control.
•TO STOP MOWER BLADES - disen-
A.gage attachment clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place. Attachment Lift
Attachment Clutch Lever High Position
Lever "Engage_
Position _._ _i.j
o
"Disengaged"-_,'/_'_ ," _'_
Discharge -_ _
TO OPERATE ON HILLS
_,CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
•Choose the slowest speed before start-
ing up or down hills.
• Avoid stopping or changing speed on
hills.
•If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
•To restart movement, slowly release
parking brake and clutch/brake pedal.
•Slowly move motion control lever to
slowest setting.
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
•Raise attachment lift to highest position
with attachment lift control.
•Pull ,eewheel control knob out and hold
in position by inserting retainer spring
into forward hole of control rod.
•Do not push or tow tractor at more than
two (2) MPH.
•To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage when
transporting your tractor on a truck or a
trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous.
Tires c_ n lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
•The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
•Check engine oil with tractor on level
ground.
14
•Unthread and remove oil fill cap/dip-
stick; wipe oil off. Reinsert the dipstick
into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If nec-
essary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the
Maintenance section of this manual).
• To change engine oil, see the
Maintenance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
_(_dWweather starting.
ARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emp-
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional informa-
tion. Never use engine or carburetor
cleaner products in the fuel tank or perma-
nent damage may occur.
h_,CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Be sure freewheel control is in the
transmission engaged position.
• Sit on seat in operating position, depress
dutch,brake pedal and set pa_ng brake.
• Place motion control lever in neutral (N)
position.
• Move attachment clutch to "DISEN-
GAGED" position.
•Move throttle control to choke position.
NOTE: Before stprting, read the warm and
cold starting procedures below.
• Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 °F and
above)
• When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 °F and
below)
• When engine starts, allow engine to run
with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast posi-
tion. This may require an engine warm-
up period from several seconds to sev-
eral minutes, depending on the temper-
ature.
AUTOMATICTRANSMISSION WARM UP
• Before driving the unit in cold weather,
the transmission should be warmed up
as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral.
Release the parking brake and let the
clutch/brake slowly return to operating
position.
• Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
• The attachments can also be used dur-
ing the engine warm-up period after the
transmission has been warmed up.
NOTE: At a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
15
PURGE TRANSMISSION
,A CAUTION: Never engage or disen-
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the trans-
mission be purged before operating tractor
for the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstalla-
tion before operating the tractor.
•Place tractor safely on level surface with
engine off and parking brake set.
•Disengage transmission by placing free-
wheel control in freewheeling position
(See "TO TRANSPORT" in this section
of manual).
•Sitting in the tractor seat, start engine.
After the engine is running, move throt-
tle control to slow position. With motion
control lever in neutral (N) position,
slowly disengage clutch/brake pedal.
•Move motion control lever to full forward
position and hold for five (5) seconds.
Move lever to full reverse position and
hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be
no movement of drive wheels. The air is
being removed from hydraulic drive sys-
tem.
•Move motion control lever to neutral (N)
position. Shut off engine and set parking
brake.
•Engage transmission by placing free-
wheel control in driving position (See
"TO TRANSPORT" in this section of
manual).
•Sitting in the tractor seat, start engine.
After the engine is running, move throt-
tle control to half (1/2) speed. With
motion control lever in neutral (N) posi-
tion, slowly disengage clutch/brake
pedal.
• Slowly move motion control lever for-
ward; after the tractor moves approxi-
mately five (5) feet, slowly move motion
control lever to reverse position. After
the tractor moves approximately five (5)
feet return the motion control lever to
the neutral (N) position. Repeat this pro-
cedure with the motion control lever
three (3) times. 16
•Your tractor is now purged and ready for
normal operation.
MOWING TIPS
•Tire chains cannot be used when the
mower housing is attached to tractor.
•Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
•The left hand side of mower should be
used for trimming.
•Drive so bhat clippingsare discharged onto
the area that has been cut Have the cut area
to the _jht of the tractor.This will result ina
more even @,stnbutJonof clippingsand more
uniform cutting.
•When mowing large areas, start by turn-
ing to the right so that clippings will dis-
charge away from shrubs, fences, drive-
ways, etc. After one or two rounds, mow
in the opposite direction making left
hand turns until finished.
•If grass is extremely tall, it should be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
•Do not mow grass when it is wet. Wet
grass will plug mower and leave unde-
sirable clumps. Allow grass to dry
before mowing.
•Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se-
lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
•When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
/
]
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
•The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
•Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the mower cut-
ting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass condi-
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across or perpendicular to
the first cut path.
•Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
17
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE _____
FILL IN DATES ___._- _/_,..__/_ _0_,_
ASYOOCOMPL E
REGULAR SERVICE __/_ SERVICEt-,c, DATES
Check Operator Presence and
TInterlock Systems tl_
RCheck for Loose Fasteners _ 1_/'7
Sharpen/Replace Mower Blades _4
TLubrication Chart If
0 Check Battery Level
RClean Battery and Terminals V'
ICheck Transaxle Cooling V'
Adjust Blade Belt(s) Tension V's
Adjust Motion Drive Belt(s) Tension Ks
Check Engine Oil Level _V'
Change Engine Oil _2.= I_
E CleanAirFilter _:
NClean Air Screen
GInspect Muffler/Spark Arrester I_
i_ Replace Oil Filter (If 11_1.2
equipped)
EClean Engine Cooling Fins 1_2
Replace Spark Plug _Vw2 Vr
Replace Air Filter Paper Cartridge
Replace Fuel Filter If
1-Change more oflen when operating uP,tier a heavy load or in _gh imbient lemp{*ratutss. 5-If equipped with adjustable system,
2-Sewme more often when operating in dirty or dusty conditions.
3°If equipped with oil filter, change oll overf 50 hours.
4-Replace blades moro oftor, when mowing in landy soil.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made periodi-
cally to properly maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
•Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. Anew
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
•Check engine oil level.
•Check brake operation.
•Checktire pressure.
•Check operator presence and interlock
systems for proper operation.
•Check for loose fasteners.
6 - Not required if equipped with maintenaRce-fr_ batte_.
7-Tighlen ftorlt axle pivot bolt Io 35 ft.-_s, maximum.
DO not ovettJghte_.
LUBRICATION CHART
@Spindle--
Zerk
@Front Wheel.{
Bearing,_
{) Engine _
@Attachment I/I
Clutch Pivot(s)/_
@ Spindle
Zerk
.'L..'._I"_"@ Front
_ Wheel
;....... /7 Bearing
rk
O SAE 30 or 10w30 Motor OIL
@General Purpose Grease
@ Refer to Maintenance "Engine" Section
IMPORTANT: Do not oil or grease the pivot
points which have special nylon bear-ings.
Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated,
use only a dry, powdered graphite type lubri-
cant sparingly.
18
TRACTOR
Always observe safety rules when perform-
ing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
•Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS" on
page 3 of this manual).
•Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant may
be purchased from your local parts dealer.
Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and inter-
lock systems are working properly. If your
tractor does not function as described
below, repair the problem immediately.
•The engine should not start unless the
clutch/brake pedal is fully depressed and
attachment clutch control is in the disen-
gaged position.
•When the engine is running, any attempt
by the operator to leave the seat without
first setting the parking brake should shut
off the engine.
•When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the seat
should shut off the engine.
•The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
•Raise mower to highest position to allow
access to blades.
•Remove hex bolt, lock washer and flat
washer securing blade.
•Install new or resharpened blade with
trailing edge up towards deck as shown. 19
IMPORTANT; To ensure proper assembly,
center hole in blade must align with star on
mandrel assembly.
•Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
•Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated.
Trailing Blade Mandrel Assembly
Edge Up_h.J Center_---_
Lock Washer_L_'_'_°1 e_7)
ra ,,,,_f .. Flat Washe_'_
*A Grade 8 heat treated bolt can be
identified by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
•The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to
sharpen while it is on the mower.
•To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with bal-
ancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade is
balanced, it should remain in a horizontal
position. If either end of the blade moves
downward, sharpen the heavy end until
the blade is balanced.
Center Hole !,
/
BATTERY
Your tractor has abattery charging system
which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend its
life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and ter-
minals can cause the battery to "leak"
power.
• Open battery box door.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
•Clean terminals and battery cable ends
with wire brush until bright.
• Coat terminals with grease or petroleum
jelly.
• Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this manu-
al).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary, The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis-
sion while engine is running or while the
transmission is hot.
•Inspect cooling fan to be sure fan
blades are intact and clean.
•Inspect cooling fins for dirt, grass clip-
pings and other materials. To prevent
damage to seals, do not use com-
pressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact ynur nearest authorized service
center.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating tem-
perature.
SNE VISCOSrrY GRADES
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dip-
stick securely each time you check the oil
level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG, or SH.
•Be sure tractor is on level surface.
•Oil will drain more freely when warm.
•Catch oil in a suitable container.
•Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
•Remove drain plug.
•After oil has drained completely, replace
oil drain plug and tighten securely.
•Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" on page 3 of
this manual.
•Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube
when taking reading. Keep oil at
"FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
Air Cleaner
Cover
Foam
Cover Knob
Nut
Rubber
Grommet
Air
Cartridge
Air Cleaner
Base
Fill
Cap,Dipstick
20 Drain Plug
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from over-
heating. Clean with a wire brush or com-
pressed air to remove dirt and stubborn
dried gum fibers.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
•Remove knob and cover.
- Remove wing nut and air cleaner from
base.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
•Wash it in liquid detergent and water.
•Squeeze it dry in a clean cloth. Allow it
to dry.
• Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE
• Replace adirty, bent, or damaged car-
tridge.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage
the cartridge.
• Reinstall the pre-cleaner (cleaned
and oiled) over the paper car-
tridge.
•Reassemble air cleaner, wing nut,
cover and tighten knob securely.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds re-
moved will cause engine damage due to
overheating.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
• Drain oil from engine crankcase (See
"TO CHANGE ENGINE OIL" in this sec-
tion of this manual, through step remove
drain plug).
•Remove oil filter and wipe off filter
adapter.
•Apply a thin coating of new engine oil to
the rubber gasket on replacement oil fil-
ter.
•Install replacement oil filter on filter
adapter. Turn oil filter clockwise until
rubber gasket contacts the filter adapter,
then tighten filter an additional 1/2 turn.
•Fill crankcase with new oil (See "TO
CHANGE ENGINE OIL" in this section
of this manual). For approximate capac-
ity see "PRODUCT SPECIFICATIONS"
on page 3 of this manual.
•Start the engine and check for oil leaks.
Correct any leaks before placing engine
into full operation.
Oil Filter /"=lJ
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in =PRODUCT SPECIFICATIONS"
on page 5 of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-
tor, replacement is required.
•With engine cool, remove filter and plug
fuel line sections.
21
•Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
• Be sure there are no fuel line leaks and
clamps are properly positioned.
• Immediately wipe up any spilled gaso-
line.
CLEANING
•Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the elec-
trical system, muffler, air filter and carbure-
tor are covered to keep water out. Water
in engine can result in a shortened engine
life.
_,CAUTION: Before performing any service or adjustments:
•Depress clutch/brake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.
•Place attachment clutch in "DISENGAGED" posi_on.
•Turn ignition key "OFF" and remove key.
•Make sure the blades and all moving parts have completely stopped.
•Disconnect spark plug wire from spark plug and place wire where it cannot come in
contact with plu_l.
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
• Place attachment clutch in "DISEN-
GAGED" position.
• Move attachment lift lever forward to
lower mower to its lowest position.
• Roll belt off engine pulley.
• Disconnect clutch rod from clutch lever
by removing retainer spring.
• Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
• Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
•Disconnect front links from deck by
removing retainer springs.
•Raise lift lever to raise suspension
arms. Slide mower out from under trac-
tor.
IMPORTANT: If an attacl ,ment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL MOWER
• Raise attachment lift lever to its highest
position.
• Slide mower under tractor with dis-
charge guard to right side of tractor.
• Lower lift lever to its lowest position.
• Install mower in reverse order of
removal instructions.
Clutch
Suspension
Arms
Retainer
Front
Link
Pulley
Retainer
Spnng
Anti-Swaybar
22
Springs
(Both Sides)
Springs
(Both Sides)
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" on page 5 of this
manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
•Raise mower to its highest position.
• Measure height from bottom of deck
curl to ground level at front corners of
mower. Distance "A" on both sides of
mower should be the same.
•If adjustment is necessary, make adjust-
ment on one side of mower only.
•To raise one side of mower, tighten lilt
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each half turn of adjustment nut
will change mower height about 3/16".
• Recheck measurements after adjusting.
Bottom
Bottom r--v----,----= -- of Cud
o
A---1i-t_ GroundLine _'"'J'q_-A
Suspension
Arm
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower housing, loosen
nut "G" on both front links an equal
number of turns.
•When distance =P is 1/8" to 1/2" lower
at front than rear, tighten nut "H" against
trunnion on both front links.
• To raise front of mower housing, loosen
nut "H" from trunnion on both front links.
Tighten nut "G" on both front links an
equal number of turns.
• When distance "P is 1/8" to 1/2" lower
at front than rear, tighten nut "H"
against trunnion on both front links.
NOTE: Each full turn of nut "G" will
change dim. "P by approximately 3/8".
• Recheck side-to-side adjustment.
Mandrel
Both Front Unks Should be Equal in Length
Nut "G"
Nut "H"
Lift Link Adjustment Nut
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to-
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so the
front is approximately 1/8" to 1/2" lower
than the rear when the mower is in its
highest position.
Check adjustment on right side of tractor.
Measure distance "P directly in front o1
and behind the mandrel at bottom edge of
mower housing as shown.
• Before making any necessary adjust-
ments, check that both front links are
equal in length.
Front Links
TO REPLACE MOWER BLADE DRIVE
BELT (See Illustration Next Page)
The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
•Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
this manual).
• Work belt off both mandrel pulleys and
idler pulleys.
• Pull belt away from mower.
23
BELTINSTALLATION -
•Install new belt in reverse order of
removal.
Mandrel
Pulley
•Make sure belt is in all pulley grooves
and inside all belt guides.
• Install mower in reverse order of
removal instructior_s.
Idler
Pulleys
Mandrel
Pulley
TO ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in high-
est gear, then brake must be adjusted.
•Depress clutch/brake pedal and engage
parking brake.
•Measure distance between brake oper-
ating arm and nut "A" on brake rod.
•If distance is other than 1-9/16", loosen
jam nut and turn nut "A" until distance
becomes 1-9/16". Retighten jam nut
against nut "A".
•Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest authorized ser-
vice center/department.
Arm
Do Not touch this nut. If further brake adjustment is
necessary contact your nearest authonzed service
center/department
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
•Remove mower (See "TO REMOVE
MOWER" in this section of this manual.)
•Remove belt from stationary idler and
clutching idler.
•Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and over cool-
ing fan blades.
•Pull belt toward front of tractor and
remove downward from around engine
pulley.
•Install new belt by reversing above pro-
cedure.
24
Engine---------.-
Pulley
Clutching Idler--
Stationary Idler---.....
Transmission
Input Pulley _
TRANSMISSION REMOVAL/REPLACE-
MENT
Should your transmission require removal
for service or replacement, it should be
purged after reinstallation and before
operating the tractor. See "PURGE
TRANSMISSION" in the Operation section
of this manual.
TO ADJHST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not hori-
zontal (left to right) when wheels are posi-
tioned straight fonNard, remove steering
wheel and reassemble per instructions in
the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact your nearest authorized
service center.
TO REMOVE WHEEL FOR REPAIRS
•Block up axle securely.
•Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
•Repair tire and reassemble.
• On rear wheels only: align grooves in
rear wheel hub and axle. Insert square
key.
•Replace washers and snap retaining
ring securely in axle groove.
•Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to stow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Washers
Retaining _ f_'_'_
_' Square Key
(Rear Wheel Only)
TO START ENGINE WITH A WEAK
BATTERY
A, CAUTION: Lead-acid batteries gener-
ate explosive gases. Keep sparks, flame
and smoking materials away from batter-
ies. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE sec-
tion of this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor Is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
• Connect each end of the RED cable to
the POSITIVE (+) terminal of each bat-
tery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery.
•Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
• BLACK cable first from chassis and
then from the fully charged battery.
• RED cable last from both batteries.
25
Positive Terminal Terminal
Battery
Positive Terminal Negative Terminal
REPLACING BATTERY
A, CAUTION: Do not shor battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
•Lift seat pan to raised position and open
battery box door.
Seat
Battery Box
Door
bolt and keps nut. Tighten securely.
• Close battery box door.
TO REPLACE HEADLIGHT BULB
•Raise hood.
•Pull bulb holder out of:the hole in the
backside of the grill.
•Replace bulb in holder and push bulb
holder securely back into the hole in the
backside of the grill.
•Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or pro-
vent it from starting.
•Check wiring. See electrical wiring dia-
gram in the Repair Parts section of this
manual.
TO REPLACE FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
•Raise hood.
•Unsnap headlight wire connector.
•Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
•To replace, reverse above procedures.
,_" ,\ Hood
" " _ Headlight
Wire
Connector
Positive (Red) Cable Negative (Black) Cable
• Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
•Install new battery with terminals in
same position as old battery.
•First connect RED battery cable to posi-
tive (+) terminal with hex bolt and keps
nut as shown. Tighten securely.
• Connect BLACK grounding cable to
negative (-) terminal with remaining hex
ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems,
which are being done at the customers
expense, may be performed by any non-
road engine repair establishment or indi-
vidual. Warranty repairs must be per-
formed by an authorized engine manufac-
turer's service outlet.
26
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
•with engine not running, move throttle
control lever from slow to choke posi-
tion. Slowly move lever from choke to
fast position.
•Check to see if hole in throttle lever and
hole in speed control bracket are
aligned.
•If holes are not aligned, loosen cable
clamp screw and align the holes by
inserting a pencil or a 1/4" drill bit
through both holes.
•Pull throttle cable up to remove slack
and tighten cable clamp screw. Remove
alignment pencil or drill bit.
Screw
Speed Control
Bracket
Throttle Lever
TO ADJUST CARBURETOR
The carburetor has been preset at the fac-
tory and adjustment should not be neces-
sary. However, minor adjustment may be
required to compensate for differences in
fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, turning the adjusting needles
in (clockwise) decreases the supply of fuel
to the engine giving a leaner fuel/air mix-
ture. Turning the adjusting needles out
(counterclockwise) increases the supply of
fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needles and
the seats in carburetor may result if nee-
dle is turned in too tight.
NOTE: The carburetor on this engine is
low emission. It is equipped w i_" an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
•Be sure you I)ave a clean air filter and
the throttle control cable is adjusted
propedy (see above).
•Start engine and allow to warm for five
minutes. Make adjustments with engine
running and shift/motion control lever in
neutral iN) p ,sition.
•Idle seeed settino -With throttle control
lever in slow position, engine should
idle at 1750 RPM. If engine idles too
slow or fast, turn idle speed adjusting
screw in or out until correct idle is at-
tained.
•Idle fuel needle settine - With throttle
control lever in slow position, turn idle
fuel adjustment needle in (clockwise)
until engine begins to die and then turn
out (counterclockwise) until engine runs
rough. Turn needle to a point midway
between those two positions.
•Recheck idle speed. Readjust if neces-
sary.
ACCELERATION TEST -
• Move throttle control lever from slow to
fast position. If engine hesitates or dies,
turn idle fuel adjusting needle out
(counterclockwise) 1/8 turn. Repeat test
and continue to adjust, if necessary,
until engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed set-
ting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest AUTHO-
RIZED service center/department, which
has proper equipment and experience to
make any necessary adjustments.
Speed
/_jeusting ..._..._.__'_
Screw :_ ]
Adjusting / _-_ [- df_'J [
Needle _--___ .L_I I
II II]- _11_--- )--_
27
Immediately prepare your tractor for stor-
age at the end of the season or if the trac-
tor will not be used for 30 days or more.
,_CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before stor-
ing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. This will allow you to clean it thor-
oughly. Remove all dirt, grease, leaves,
etc. Store in a clean, dry area.
•Clean entire tractor (See "CLEANING" in
the Maintenance section of this manual).
•Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
•Lubricate as shown in the Maintenance
section of this manual.
• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint sur-
faces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
•To help prevent corrosion and power
leakage dudng long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BATIERY AND TERMINALS" in
the Maintenance section of this manual).
•After cleaning, leave cables disconnect-
ed and place cables where they cannot
come in contact with battery terminals.
•If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel
system parts such as carburetor, fuel filter,
fuel hose, or tank during storage. Also,
experience indicates'that alcohol blended
fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads
to separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add sta-
bilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carbure-
tor. Do not drain the gas tank and carbure-
tor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
•Remove spark plug(s).
•Pour one ounce of oil through spark plug
hole(s) into cylinder(s).
•Turn ignition key to "START" position for
afew seconds to distribute oil.
•Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline will
cause problems.
•If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
•Cover your tractor with a suitable protec-
tive cover that does not retain moisture.
Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
28
TROUBLESHOOTING CHART
PROBLEM
Will not start
Hard to start
Engine will not turn
over
CAUSE
i •
I•
I•
Out of fuel. •
Engine not "CHOKED" •
properly.
Engine flooded. °
Bad spark plug. °
Dirty air filter. •
Dirty fuel filter. •
Water in fuel. •
Loose or damaged wiring. •
Carburetor out of adjust- =
ment.
Engine valves out of •
adjustment.
Dirty air filter. °
Bad spark plug. •
Weak or dead battery. •
Dirty fuel filter. •
Stale or dirty fuel. •
Loose or damaged wiring. °
Carburetor out of adjust- •
ment.
Engine valves out of °
adjustment.
Clutch/brake pedal not *
depressed.
Attachme. _tclutch is °
engaged.
Weak or dead battery. •
Blown fuse. •
Corroded battery termi- *
nals.
Loose or damaged wiring. •
Faulty ignition switch. •
Faulty solenoid or starter. °
Faulty operator presence •
switch(es).
CORRECTION
Fill ,fuel tank.
See "TO START ENGINE" in
Operation section.
Wait several minutes before
attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carbure-
tor, refill tank with fresh
gasoline and replace fuel fil-
ter.
Check all wiring.
See "To Adjust Carburetor"
in Service and Adjustments
section.
Contact an authorized ser-
vice center.
Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
Check all wiring.
See "To Adjust Carburetor"
in Service and Adjustments
section.
Contact an authorized ser-
vice center.
Depress clutch/brake pedal.
Disengage attachment
clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition
switch.
Check/replace solenoid or
starter.
Contact an authorized ser-
vice center.
29
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Engine clicks but • Weak or dead battery. •Recharge or replace battery.
will not start •Corroded battery termi- •Clean battery terminals.
nals.
•Loose or damaged wiring. •Check all wiring.
• Faulty solenoid or starter. •Check/replace solenoid or
starter.
Loss of power • Cutting too much
grass/too fast.
•Throttle in "CHOKE" posi-
tion.
• Build-up of grass, leaves
and trash under mower.
• Dirty air filter.
• Low oil level/dirty oil.
• Faulty spark plug.
• Dirty fuel filter.
• Stale or dirty fuel.
Excessive vibration •
Engine continues to •
run when operator
leaves seat with
attachment clutch
engaged
• Water in fuel.
Spark plug wire loose.
•Dirty engine air
screen/fins.
• Dirty/clogged muffler.
•Loose or damaged wiring.
•Carburetor out of adjust-
ment.
Engine valves out of
adjustment.
Worn, bent or loose blade.
Bent blade mandrel.
Loose/damaged part(s).
Faulty operator-safety
presence control system.
• Set in "Higher Cut" posi-
tion/reduce speed.
• Adjust throttle control.
• Clean underside of mower
housing.
• Clean/replace air filter.
• Check oil level/change oil.
• Clean and regap or change
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Drain fuel tank and _arbure-
tor, refill tank with fresh gaso-
line and replace fuel filter.
• Connect and tighten spark
plug wire.
• Clean engine air screen/fins.
• Clean/replace muffler.
• Check all wiring.
• See "To Adjust Carburetor" in
Service and Adjustments
section.
•Contact an authorized ser-
vice center.
• Replace blade. Tighten blade
bolt.
• Replace blade mandrel.
• Tighten loose part(s).
Replace damaged parts.
• Check wiring, switches and
connections. If not
corrected, contact an autho-
rized service center/
department.
30
TROUBLESHOOTING CHART
PROBLEM
Poor cut -uneven
Mower blades will
not rotate
Poor grass dis
charge
Headlight(s) not
working (if so
!equipped)
Battery will not
charge
CAUSE
• Worn, bent or loose blade,
•Mower deck not level.
•Buildup of grass, leaves,
and trash under mower.
•Bent blade mandrel.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
• Obstruction in clutch
mechanism.
• Worn/damaged mower
drive belt.
•Frozen idler pulley.
•Frozen blade mandrel.
• Engine speed too slow.
• Travel speed too fast.
•Wet grass.
• Mower deck not level.
• Low/uneven tire air pres-
sure.
• Worn, bent or loose blade.
• Buildup of grass, leaves
and trash under mower.
• Mower drive belt worn.
•Blades improperly
installed.
• Improper blades used.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
• Switch is"OFF".
• Bulb(s) burned out,
•Faulty light switch.
•Loose or damaged wiring.
• Blown fuse.
• Bad battery cell(s).
,•Poor cable connections.
• Faulty regulator (if so
equipped).
• Faulty alternator.
CORRECTION
• Replace blade. Tighten blade
bolt,
•Level mower deck.
•Clean underside of mower
housing,
•Replace blade mandrel.
• Clean around mandrels to
open vent holes.
• Remove obstruction.
• Replace mower drive belt.
•Replace idler pulley.
• Replace blade mandrel.
• Place throttle control in
=FAST" position.
• Shift to slower speed.
• Allow grass to dry before
mowing.
•Level mower deck.
•Check tires for proper air
pressure.
•Replace/sharpen blade.
Tighten blade bolt.
•Clean underside of mower
housing,
I°Replace mower drive belt.
•Reinstall blades sharp edge
down.
• Replace with blades listed in
this manual.
• Clean around mandrels to
open vent holes.
• Turn switch "ON".
• Replace bulb(s).
• Check/replace light switch.
•Check wiring and connections.
•Replace fuse.
• Replace battery.
• Check/clean all connections.
• Replace regulator.
• Replace alternator.
31
TROUBLESHOOTING CHART
PROBLEM
Lossofdrive
Engine "backfires"
when turning
engine "OFF"
CAUSE
• Freewheel control in "dis-
engaged" position.
•Motion drive belt worn,
damaged or broken.
• Air trapped in transmis-
sion during shipment
or servicing.
• Engine throttle control not
set at "SLOW"
position for 30 seconds
before stopping engine.
CORRECTION
• Place freewheel control in
"engaged" position.
•Replace motion drive belt.
• Purge transmission.
•Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.
32
SCHEMATIC
TRACTOR --MODEL NUMBER 917.271100
BA1-FERY
n
R_O
)WHIT E
_G L(
IGNITION
SWITCH
r STARTER
_ ..... I
D
_ WMITIE
SEAT SWITCH
....... = (NOT.... OCCUPIED)
i
FUSE 30 AMP.
I
'© ', 0-+----
I
¢ ....... J
CLUTCH /BRAKE
(PEDAL UP)
BLACK
I_IL_CK
BLUE
A
(OPTIONAL) 11" SPARK
SLACK _IGNITION _-_ PLUG
•UNIT GAP
tJ (2 PLUGS ON
FUEL SHUT-OFF REGULATOR
SOLENOID
HEADLIGHTS
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF G÷M÷L NONE
RUN/LIGHT B + L A + Y
RUN B _-LNONE
START B +L + S NONE
---O-'--
NON-REMOVABLE REMOVABLE
CONNECTIONS CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
33
ELECTRICAL
TRACTOR --MODEL NUMBER 917.271100
41
26
21
i
16
16
/
"45 52 29
34
ELECTRICAL
TRACTOR - -MODEL NUMBER 917.271100
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery 12 Volt28 Amp
2 74760412 Bolt, Hex Head 1/4-20 uncx 3/4
8 156417 Case, BatteryMech Hinge
16 161343 Switch,InterlockNOpn/N Opn
19 STD551125 Washer, Lock
20 73350400 Nut, Hex, Jam 1/4-20 UNC
21 166182 Harness,LightSocket (Includes4152J)
22 4152J Bulb,Light
24 4799J Cable, Battery,6 Gauge, Red, 11"
25 146147 Cable, Battery,6 Gauge, Red, W/16 Wire
26 166180 Fuse, 15Amp
27 73510400 NutKeps Hexl/4-20Unc
28 4207J Cable, Ground,6 Gauge, Black, 12"
29 160784 Switch,PlungerNorr_alOp Olive
30 140301 Switch, Ignition
31 124211X Nut, Ignition
32 141226 Cover,Key Switch
33 109310X Key,Ignition
40 166148 Harness, Ignition
41 71110408 Bolt, Hex Head, Fin. 1/4-20 x 1/2
42 131563 Cover,Terminal,Red
43 145673 Solenoid
44 73640400 Nut Keps BIk Hex 1/4-20 UNC
45 122822X Ammeter Rectangular
52 141940 Protection Wire Loop
70 166661 Harness Engine
81 109748X Relay Asm.
NOTE: Allcomponent dimensionsgiven in U.S. inches
1 k'tch= 25.4 mm
35
TRACTOR --MODEL NUMBER 917.271100
CHASSIS AND ENCLOSURES
18 ....
58
29
28
12
31
53 51
55 57
14
60
54
36
TRACTOR - - MODEL NUMBER 917.271100
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1165583
2 140356
317490612
4 19131216
5 155272
9 161917X013
10 STD533710
11 155927
12 145660
13 155936
14 17490606
17 144983X558
18 126938X
25 19131312
26 STD541437
28 145198X558
29 155217
30 154791X558
31 139976
37 17490508
38 139886
39 139887
51 73800400
52 19091416
53 145201
54 161464
55 145202
57 STD522507
58 150127
60 72140606
64 154798
74 73680600
140 158418
142 165867
143 154966
144 154207
145 156524
159 155123X428
- - 5479J
NOTE:
Chassis Stamping
DFawbar
Screw, Thd. Roll. 3/8÷16x3/4
Washer 13/32 x 3/4 x 16 Gauge
Bumper Hocd/Dash
Dash
Bolt, Carnage 3/8+16 x 1
Panel, Dash, LH.
Clip "i3nnerrnanGrille P/L
Panel, Dash, R.H.
Screw Thdrol 3/8-16 x 1/2
Hood Assembly
BumperHood
Washer 13/32 x 13/16 x 12 Gauge
Nut
Gdlle w/Crips MSo558
Lens, Grille
Feod/Ftrest Pnt STLT W/CPH 558
Bracket, Fender Support
Screw Thdrol 5/16-18 x 1/2 Tyt
Pivot BracketAssembly, L.H.
Pivot Bracket Assembly, R.H.
Nut Lock w/Insert 1/4-20 UNC
Washer 9/32 x 7/8 x 16 Ga.
Bracket Grille Pickoff LH
Screw Hex Wshd 8-16 x 7/8
Bracket Gdlle Pickoff RH
Bolt, Fin Hex 1/4-20 UNC x .75
Duct Air Engine P/L LT
Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
Dash Lower STLT
Nut Crownlock 3/8-16 UNC
Bracket SuspensionFront
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
RJod Pivot Chassis/Hood
Cupholder Stir Black
Plug, Button
All componentdimensionsgivenin U.S, inches
1inch = 25.4 mm
37
TRACTOR "" MODEL NUMBER 917.271100
GROUHD DRtVE
38
TRACTOR -- MODEL NUMBER 917.271100
GROUND DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1...... Transax)e(See Breakdown) 74 121199X
HydroGr 319-0650 75 121749X
2142431 Spdng, Return, Brake
3 143995 Pulley, Transaxle 76 STD581075
8 165866 Rod Shift Fender Adjust 77 123583X
10 STD561210 PinCotter 1/8x 1 CAD 78 121748X
14 10040400 Washer Lock Hvy Helical
16 STD541431 NutLockHexW/Ins. 5/16-18 81 165591
Unc
18 STD523710 BottFinHex 3/8-16Uncxl Gr. 82 165711
5 83 19171216
19 STD541437 NutLockHexWNVsh 3/8-16 84 165815
Unc 86 71208
21 130564 Knob, Deluxe 1/2-13 87 19212016
22 145627 Rod, Brake Hydro 88 12000008
24 73350600 Nut, Hex Jam 3/8-16 Unc 89 158388
25 106888X Spring,Brake Rod 90 12_346X
26 STD551037 Washer 91 74 80536
27 STD561210 P_ Cotter I/8 x 3/4 CAD. 92 74780524
28 145204 Rod, ParkingBrake
29 124236X Cap, ParkingBrake 93 142564
30 130807 Bracket,Transaxfe 94 140462
32 74760512 BoltHex Hd 5/16-18 Unc x 3/4 95 144643
34 155071 Shaft, Foot Pedal 96 4497H
35 120183X Bearing,Nylon 97 140469
36 19211616 Washer
37 1572H Pin, Roll 98 73510600
38 131494 Pulley, Idler, Flat 1(30 19111216
39 STD523727 Bolt 102 141322
40 4470J Spacer, Split 103 73940800
41 165838 Keeper, Belt Idler
42 19131312 Washer 13/32x 13/16x 12 104 140156
Gauge 105 71070516
43 19111012 Washer 11/32x5/8x 12 Ga. 106 74780520
47 127783 Pulley,Idler, V-Groove
48 154407 Bellcrank,Clutch 116 72110610
49 123205X Retainer, Be_t 144 19111016
50 STD523715 Bolt 145 74490540
51 STD541437 NutCrownlock 3/8-16UNC 150 165850
52 STD541431 Nut, Crownlock 5/16-18 Uric 151 19133210
53 105710X Link, Clutch 156 166002
55 105709X Spring, Return, Clutch 157 153236
56 STD523712 Bolt Hex 3/8-16x 1-1/4 158 165589
57 140294 V-Belt 159 165494
59 140312 Keeper, CenterSpan 160 19292016
61 17490612 ScrewThdrot. 3/8-16x314Ty. 161 72140406
11"
62 8883R Cover, Pedal 162 73680400
63 140186 Pulley,Engine 163 74780416
64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5 164 19091010
65 STD551143 Washer 165 165623
66 154778 Keeper Belt EngineHydro 166 166880
70 134683 Keeper Belt Engine 166 165492
71 140158 Strap TorqueLh Hydro 18/20"T 169 165580
72 19132012 Washer 13/32 x 1-1/4 x 12
Gauge
73 156347 Strap TorqueRh Hydro f8/20" T
DESCRIPTION
Spacer,Split
Washer 25/32 x1-1/4 x 16
Gauge
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16
Gauge
ShaftAsm Cross Tapered650
20
SpringTo.ion
Washer 17/32 x 3/4 x '6 Ga.
Unk Trensaxte0650 Lt/Yt!Stl
Bushing
Washer 21/32 x 1-1/4 x 1_ Ga.
Ring Klip #5304-62
Console,Shift
Nut Self-Thd Wsh-hd li4 Zinc
Boltfin Hex 5/16-18 Unc x 2.25
Bolt FinHex 5/16-18 Unc x 1-
1/2
Une Fuel Hydro4"
Fan, Hydro7"
ControlBypass Hydro20" "nres
Retainer Spring 1"Zincked
Keeper Bolt Rh Hydro 0750.
18/20"
Nut Keps Hex 3/8-16 Unc
Washer 11/32 x 3/4 x 16 Ga.
Washer Bellville .501Dx 1,50D
Nut Hex Jare Toplock 1/4-20
Uaf
Arm, ControlHydro
Screw Cap Hex 5/16 x 18 x 1
Bolt Fin Hex 5/16-18 Uricx 1-
114
Bolt Rdhd Sqneck 3/8-16 x 1.25
Washer 11132x 5/8 x 16 Ga.
Bolt Hex FLGHD 5/16-18 x Gr 5
BushingBellcrankGrd Drive
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/161Dx 1.125
Bolt Shoulder5/16-18 Unc- 2A
Bracket ShiftMount
Hub Tapered Flange SP;_ILt
Washer 29/32 x 1-1/4 x 16 Ga
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr
5
Nut Crownlock 1/4-20 Uno
Bolt Hex Fin 1/4-20 Uncx 1 Gr5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-15 x 5/8
Bolt Shoulder 5/16-18 x.561
Plate Fastening
NOTE: All componentdimensions given in U.S. inches
1 inch= 25.4 rein
39
TRACTOR - - MODEL NUMBER 917.271100
STEERING ASSEMBLY
_63
*_- .... i• .1,--.7 t
_41
62 44
68
43
40
TRACTOR --MODEL NUMBER 917.271100
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 139768
2154427
3 156483
4157473
5 6266H
6 121748X
719272016
812000029
9 3366R
10 156438
11 STD551137
13 154779
15 73901000
17 156546
18 57079
19 160395
22 165857
23 165851
25 154406
26 126847X
27 136874
28 19131416
29 17490612
30 STD561210
32 130465
36 155099
37 152927
38 139769
39 19133808
40 STD541537
41 100711L
42 145054
43 121749X
44 153720
46 121232X
47 6855M
51 STD541431
54 74780520
62 156594
63 STD523710
65 154780
66 154404
67 74781044
68 154429
79 19132012
80 74950612
Steering Wheel
Axle AssemblySTMP Dropped STL
Spindle Assembly,LH.
Spindle Assembly, R.H.
Beadng, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip
Bearing, Steering Column
Draglink Extended Stamped
Washer, Lock
Beadng Axle STLTIGT
Nut, Lock,Flange 5/8-11 UNC
ShaftAssembly,Steering
Washer,Thrust .515 x.750 x .033
Support,Shaft
Screw Hex Wshhd Tom
Pittman ShaftAssembty
Bracket, Steering
Bushing,Link, Drag
Gear, Sector
Washer 13/32x7iSx 16Gauge
Screw,Thd., Roll. 3/8-16 x 3/4
Pin
Rod,]3e
Bushing,Steedng
Screw
Insert,SteeringWheel
Washer 13/32 x 2.3/8 x 8 Gauge
GripcoNut
Adaptor,SteeringWheel
BooL Steering Shaft
Washer 25/32 x 1-114x 16 Gauge
ExtensionShaftSteering LR.LT
Cap, Spindle
Fitting,Grease
Nut Lock Hex w/Ins. 5/16-18 UNC
Bolt FinHex 5/16-18 UNC x 1-1/4
Kit SteeringAsm Service
Bolt, FinHex 3/8-16 UNC x 1 Gr 5
Spacer AXle
Beanng Arm Pittrnan
Bolt, Fin Hex 5/8-11 UNC x2-3/4
Axle, Brace
Washer 13/32 x 1-1/4 x 12 Ga
Bolt Hex Nylon 3/8-16 x 3/4
NOTE: Allcomponentdimensions given in U.S. inches
1inch = 25.4 mm
41
ENGINE
TRACTOR - - MODEL NUMBER 917.271100
33
29
33 /
OPTIONAL EQUIPMENT
Spark Arrester
42
ENGINE
TRACTOR - -MODEL NUMBER 917.271100
KEY PART
NO. NO. DESCRIPTION
1162156
2 17720410
3 ......
4 159420
14 13280328
15 13200300
16 STD551237
23 159880
29 137180
31 109202X
32 158990
33 123487X
35 17490512
37 137040
38 .......
4O 124028X
44 17490412
46 19091416
62 STD551131
77 19101216
79 M740108025
80 74760508
81 128861
Control, Throttle
Screw, Hex Head, Thread Cutting 1/4-20 x 5/8
Engine,(See Breakdown)Kohler ModelNo. CV16-43520
Muffler
Nipple, Pipe 3/8 NPT x 3-1/2
Elbow,Standard gO°, 3/8-18 NPT
Washer
Shield Brn/DbrGuard
Arrestor,Spark
Tank,Fuel
Cap Assembly,Fuel Sears, Vented
Clamp, Hose
Screw Thdrol5/16-18 x 3-4 Tyt
Line, Fuel
Plug,Oil Drain (Order From Engine Manufacturer)
Bushing,Snap, Fuel Line
Screw, Hax Washer Head, Tnd., Roll. 1/4-20 x 3/4
Washer 9/32 x 7/8 x 16 Gauge
Washer, Lock
Washer 5i16x3/4x !6Ga.
Bolt Hex
Bolt Hex Hd 5/16-18 Un¢ x 1/2
Nut Flange 1/4-20 StarterNut
NOTE: All componentdimensionsgiven in U.S. inches
1 inch= 25.4 mm
43
TRACTOR --MODEL NUMBER 917.271100
SEAT ASSEMBLY
12
5
KEY PART
NO. NO.
1 140123
2 140551
3STD523710
4 19131610
5 145006
6STD541437
7 124181X
8 17490616
9 19131614
10 155925
11 166369
12 121246X
DESCRIPTION
Seat
Bracket, Pivot,Seat
Bolt
Washer 13/32 x 1 x 10 Gauge
Clip, Push-In Hinged
Nut
Spdng, Seat
Screw,Thd,, Roll. 3/8-16 x 1
Washer 13/32 x I x 14 Gauge
Pan, Seat Emboss QCK Conn.
KnobSeat
Bracket,Switch Mounting
KEY PART
NO. NO. DESCRIPTION
13 121248X Bushing,Snap
14 72050412 Bolt, Carriage 1/4-20x 1-1/2
15 134300 Spacer, Split .28 x .88
16 121250X Spring
17 123976X Locknut, Flange 1/4 Grade 5
21 153236 Bolt, Shoulder 5/16-18 UNC
22 STD541431 Nut
24 19171912 Washer 17/32 x 1-3/16x 12
Gauge
25 127018X Bolt, Shoulder 5/16-18 x .62
NOTE: All component dimensions given in U.S. inch°
esl inch = 25.4 mm
44
DECALS
TRACTOR --MODEL NUMBER 917.271100
2
21 6 3
13 10 16 20
11
23
8
12
KEY PART
NO. NO.
1 156811
2 139769
3 163200
4 163202
5167183
6 133644
8 166887
9 163204
10 156439
11 142341
12 146046
DESCRIPTION
Decal, Oper. Inatr.
Cap Wheel Steer Opp Sears
Decal, Hood, R.H.
Decal, Hood, L.H.
Decal Sro0650 42"
Decal, Customer Maintenance
Decal, Deck Mower F-_Z3
Decal, Fender,Craftsman
Decal, Fender Danger
Decal, DrawbarCntrl Mvt Hyd Lt
Decal, V-Belt DriveSchematic
KEY PART
NO. NO.
13
14
16
2O
21
23
163262
160396
138047
149516
163205
168920
138311
154515
154516
168380
168381
DESCRIPTION
Decal, Dash Pnl
Decal, V-Belt Schematic
Decal, Batter/Diehard
Decal BattePt Dngr/Psn Eng
Decal, Fender AutoSears
Decal, Engine,Kohler
Decat,Lift Handte
Pad FootrestLH STLT
Pad FootrestRH STLT
Owner's Manual, English
Owner's Manual, Spanish
WHEELS & TIRES
2_5,8
74,10
11
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
6
6
7
8
9
10
11
59192 Valve Cap, "13re
65139 Stem, Valve
106222X "nre,Front
59904 Tube, Front"l]re
(Not Provided, Service Item Only)
1OS732X427 Rim, Front
278H Fitting,Grease (Front Wheel Only)
9040H Bearing,Flange (Front Wheel Only)
106108X427 Rim, Rear
122082X "13re,Rear
7152J Tube, Rear"fire
(Not Provided, Service Item Only)
104757X Cap, Axle
144334 Sealant, 33re10 oz.
NOTE: All componentdimensions given in U.S. inches
1 insh =25.4
45
TRACTOR -- MODEL NUMBER 917.271100
LIFT ASSEMBLY
28 27
13
19 I
13
32 _19
13
/
32
49
13
3O
3
\
6
r.i_yIS
46
TRACTOR --MODEL NUMBER 917.271100
LIFT ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 159460 Lift Lever Inner Wire Assembly
2 159471 ShaftAssembly,Lift
3 105767X Pin, Groove
412000O02 E-Ring
5 19211621 Washer 21/32 x 1 x 21 Gauge
6 120183X Beadng, Nylon
7 125631X Grip, Handle, Fluted
8 122365X Button, Plunger, Red
11 139865 Link, Lift, LH.
12 139866 Link, Lift, R.H.
13 STD624008 Retainer Spring
15 127218 Link, Front
16 73350800 Nut, Hex, Jam 1/2-13 UNC
17 130171 Trunnion
18 73800800 Locknut, Hex, withWasher Insert 1/2-13 UNC
19 139868 Arm, Suspension, Rear
20 163552 RetainerSpdng
23 110807X Nut, Special
24 19131016 Washer 13/32 x 5/8 x 16 Guauge
25 2876H Spring
26 STD560907 Pin Cotter 3/32 x 1/2
27 126971X Rod, Adjust, Lift
28 73350600 Nut, Hex, Jam 3/8-16 Unc
29 138057 Knob, Infinite HeightAdjustment
30 150233 Trunnion, InfHeight
31 140302 Beadng, Pvt, Lift Spherical
32 73540600 Nut, Crownkx;k 3/8-24
49 145212 Nut Hex Flange Lock
50 110452X Nut Push Phes& Oil
NOTE: Allcomponent dimensionsgivenin U.S. inches
1 inch = 25.4 mm
47
TRACTOR --MODEL NUMBER 917.271100
MOWER DECK
76
17
68
34
.33
32
58
.-21
>21
103 105
106
56
21
\2
16
i1_23 24
27
48
TRACTOR - - MODEL NUMBER 917.271100
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1 144393 Mower Housing 58 140086
2STD533107 Bolt 59 141043
3 138017 BracketAssembly,SwayBar, 67 162113
Front 68 144200
4 138440 BrecketAssembly,Sway Bar 71 142427
5 STD624008 Retainer Spring 72 131870
6 130832 Arm, Suspension, Rear 73 127847
8 850857 Bolt, Hex 3,'8-24 x 1.25 Grade 8 74 121748X
9 STD551137 Washer, Lock
10 140296 Washer, Hardened 75 12000029
11 134149 Blade, Mulching 76 128903
12 129895 Bearing,Ball
13 137645 ShaftAssembly,Mandrel, Vented 77 127845
(IncludesKey Number 6) 78 160570
14 128774 Housing,Mandrel, Vented 79 127498
15 110485X Bearing,Ball, Mandrel 80 153701
16 140329 Stnpper,Vented Mower Deck 81 73350600
17 72110610 Bolt, Carriage 3/8-16x1-1/4 82 142028
18 72140505 Bolt, Carriage 5/16-18 x 5i8 83 120958X
19 132827 Bolt, Shoulder 84 156084
20 159770 Baffle,Vortex 85 72140618
21 STD541431 NutCrownlock5/16-18 UNC 92 STD541437
22 134753 StiftenerBracket 101 136420
23 131267 Bracket, Deflector 102 71161010
24 105304X Cap, Sleeve 103 19061216
25 123713X Spring,Torsion,Deflector 104 STD551110
26 110452X Nut, Push 105 160793
27 130968 Shield, Deflector 106 2029J
28 19111016 Washer 11/32xs/8x16Gauge 111 155197
29 131491 Rod, Hinge 112 155198
30 157722 Screw Thd RollingWase Head 113 17490512
31 129963 Washer, Spacer 114 73510500
32 153535 Pulley,Mandrel 115 72110504
33 137266 Nut, Toplock,Flanged 116 4898H
34 STD533717 Bolt 117 165746
35 133835 Fastner,ChristmasTree 118 73930600
36 131494 Pulley,Idler, Flat 119 19121414
37 19131316 Washer 13/32x 13/16 x 16 121 143723
Gauge 128 153390
40 STD541437 Nut Crownlock3/8-16 UNC 129 19131312
41 133551 ROd,Pivot,with Nibs 130 STD523710
43 140083 ROd,Clutch, Secondary,with
Nibs 131 STD533710
44 140088 Guard, MandreI, LH.
45 STD624003 Retainer 132 19132203
46 137729 Screw,Thd. Roll 1/4-20 x 5/8
48 133944 Washer, Hardened 141 6266H
49 155066 RollerAssembly, Cam Follower --130794
50 131340 Bolt, Shoulder #10-24 Grade5
51 STD541410 Locknut
52 139889 Bolt, Shoulder 5/16.18UNC -- 145411
53 131845X900 ArmAssembly,Pad, Brake
54 133943 Washer,Hardened
55 155046 Arm, Idler
56 122052X Spacer.Retainer
DESCRIPTION
Spdng,TorsionBrakes
Guard,TUV Idler
KnobCustom Oval
V-Belt
Rod, Clutch,Pnmary,withNibs
Spdng, Return
Arm, Clutch,Secondary
Washer 25/32 x 1-5/8 x 16
Gauge
Ring,Klip
Belt, Shoulder 3/8-16 UNC x
1.44
Keeper, Spdng
LeverAsm. ClutchPri P/L
Bushing.Large, Brass
Spring,Mower Clutch
Nut. HexJam 3/8-16 Unc
Trunnion,Adj.
Washer Sintered
Keeper BeltIdler Fixed
Bolt Carriage 3/6.16 x 2-I/4
Nut
Mulcher Cover
Screw
Washer #10
Washer, Lock
LatchAssembly,Bagger
Nut, Weld
Bracket, Gauge, Wheel LH.
Bracket, Gauge, Wheel R.H.
ScrewThdrol 5/16-18 x3/4
Nut, Hex, Keps 5/16-18 UNC
Belt, Carriage 5/16 UNC x 112
Bolt, Shoulder
Wheel, Gauge
Nut, Centedock3/8-16
Washer3/8 x 7/8 x 14 Gauge
Bracket
Washer Felt
Washer 13/32 x 13/16 x 12 Ga.
Bolt, FinHex 3/8-16 UNC x 1 Gr.
5
Bolt, RDHD SQNK 3/8-16 UNC x
1
Spacer Washer 13/32 I.D. x 1-
3/80.D. x 1/4
Washer Thrust .75 x 1.230
Mandrel Assembly (IncludesKey
Numbers 8-10, 12-15, 31 and
32)
Mower Deck, Complete
(Standard Deck, Order
Separately MulchorPlate and
Gauge Wheel Components,Key
Nos. 101-106 and 111-121)
NOTE: All componentdimensionsgiveninU.S.inches
1 inch= 25.4 mm
49
TRACTOR --MODEL NUMBER 917.271100
HYDRO GEAR TRANSAXLE --MODEL NUMBER 319-0650
58
23
19
34
59
28
25
91
52
91
4
5
35
5O
TRACTOR --MODEL NUMBER 917.271100
HYDRO GEAR TRANSAXLE --MODEL NUMBER 319-0650
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 142930 Housing,Lower 43 142884 Washer 7/16 x 7/8 x .{TOO
2t42931 Assembly, Upper Housing 44 150829 Differential Assembly
3 142932 Seal, Lip 52 142991 Washer 3/4 x 1.5x.13
4 142928 Ring, Wire Retaining 53 142961 Seal .75 x 1.25 x.250
5 142933 Ring, Retaining 56 142963 Shaft, Input
6 142934 Searing, Shaft Ball 58 142964 Boil 1/4-20 x 1.38
7 142935 Searing, Cradre 59 142965 Pin .50D x .43 ID x .750
8 150771 Beadng, Thrust 30 x 52 x 13 62 142966 Arm, Control
9 142937 Swashplate, Variable 63 142967 Puck, Dampener
13 142938 BIock, CyfinderAssembly 64 142920 Set Screw
14 142939 Arm, Trunnion 68 142969 Spring
15 142940 Seal, Lip 69 144610 Stud 5/16-24
17 142941 Guide, Slot 83 142971 JackshaffAssembly
18 150772 Shaft, Motor 88 150806 Jackshaft
19 150773 Beadng,Thrust 42 x 68 x 16 88 142973 Screw, Cap
23 142944 Block, CylinderAssembly 89 142974 Washer 7/16 x 1 x 1/2
24 142945 Seal, Lip 10 x 25 x 7 90 142975 Sleeve Boadng
25 142946 Actuator,Bypass 91 142976 Seal, Wiper
26 150774 Center Section Assembry Kit 92 142977 Spdng, Brock
27 142948 Seal, Lip 26 x 42 x 8 93 142978 Washer, Block Thrust
28 142949 Ring, Retaining 113 142917 Cap, Vent Assembly
29 142950 Washer 26x35x 1 114 142918 Fitting, O-RingAssembly
30 150787 Plate, Bypass 119 142980 Spacer
34 142951 Oil Filter Element 134 144607 Nut, Castle 5/16-24
35 142952 Arm, Bypass 135 144608 Pin, Cotter
36 142953 Ring, Retaining 139 150775 Spdng, Compression
37 142954 Arm, Actuating 140 150776 Nut, Hex 5/16-24
38 142955 Pin, Actuating
39 150777 Bolt 5/16-24 x 1-3/4 NOTE: All component dimensions given in U.S. inches
40 150778 Locknut, Hex 5/16-24 UNJC 1 inch = 25.4 mm
41 142958 Brake Rotor/Stator Kit
51
TRACTOR .. -MODEL NUMBER 917.271100
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520
CYLINDER HEAD, VALVE AND BREATHER I
24
10
12 11 '
13 _p_
18
12
/2
_3
--_4
_e-- 5
52
TRACTOR -- MODEL NUMBER 917.271100
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520
CYLINDER HEAD/VALVE/BREATHER
KEY PART
NO. NO.
CRANKCASE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25-351-01
12-755-81
12-411-01
12-041-10
12-017-01
12-017-02
12-016-01
12-016-02
X-75-23
12-318-19
25-186-01
12-599-03
M-0640034
12-089-01
12-173-01
12-755-03
12-468-05
12-112-13
12-086-15
X-426-9
12-326-03
M-0645020
12-096-07
M-0545010
12-018-01
12-402-02
KEY PART
DESCRIPTION NO. NO.
Lifter, valve (2)
Kit, cylinder head (Includes3-17)
Rod, push (2)
Gasket, cylinder head
Valve, intake (Std.)
Valve, intake (.25)
Valve, exhaust (Std.)
Valve, exhaust (.25)
Plug, allen hd. pipe 1/8
Cylinder Head
Arm, rocker (2)
Pivot, rocker arm (2)
Screw, hex. flange M6xl.0x34 (2)
Spring, valve (2)
Cap, valve spdng (2)
Kit, retainer (2)
Washer, plain 13/32
Spacer, head bolt exhaust port
Screw, hex. flange M10xl.5x81 (5)
Clamp, hose (2)
Hose, breather
Screw, hex. flange M6xl.0x20 (5)
Cover, valve w/nipple
Screw, hex. flange M5x0.8xl0
Retainer, breather reed
Reed, breather
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
21
22
23
24
12-032-03 Seal, crankshaft
Block,cylinder(Use Short Block12 522 18)
12-445-02
M-0839025
12-380-17
12-755-49
12-089-31
12-422-08
12-422-09
12-422-10
12-422-11
12-422-12
12-422-13
12-422-07
12-144-27
12-874-07
24-874-11
12-874-08
12-874-09
12-018-02
12-108-07
12-108-08
12-108-09
12-067-05
12-067-06
12-380-01
12-043-05
M-0631005
12-144-02
52-139-09
12-755-.64
X-25-102
12-032-01
SM-0631015
12-154-05
Strap, lifting
Screw, hex. flange M8x1.25x25
Dowel, locating(4)
Kit, camshaft (Includes 7,8)
Spdng, actuating
Shim, camshaft (A.R.) blue
Shim, camshaft (A.R.) red
Shim, camshaft (A.R.) yellow
Shim, camshaft (A.R.) green
Shim, camshaft(A.R.) gray
Shim, camshaft (A.R.) black
Shim, camshaft (A.R.) white
Shaft, balance
Piston w/Ring Set (Std.)
(Includes 11-12)
Piston wiRing Set (.08)
Piston w/Ring Set (.25)
Piston wiRing Set (.50)
Retainer, piston pin (2)
Ring Set (Std.)
Ring Set (.25)
Ring Set (.50)
Connecting Rod (Std.)
Connecting Rod (.25)
Pin, governor regulating
Gear, governor assembly
Washer, plain 6mm
Shaft, govemor gear
Plug, cup
Kit,gov.crossshaft w/clip
(Includes24)
washer, plain 1/4
Seal, governorcrossshaft
Washer,plain 6mm
Clip, hitchpin
53
TRACTOR -- MODEL NUMBER 917.271100
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520
'IGNITION/ELECTRICAL I
_D2
_-- 23
I-- 10
AIR INTAKE
BLOWER HOUSING AND BAFFLES I
11
54
TRACTOR --MODEL NUMFER 917.271100
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520
IGNITION/ELECTRICAL
KEY PART
NO, NO.
BLOWER HOUSING & BAFFLES
112-O86-14
2 12-468-03
324-162-03
4 M-0639016
612-157-03
7 41-403-09
8 X-22-11
9 236602
10 X-42-15
11 12-025-35
12 41-155-02
13 M-0548025
14 12-085-01
15 12-132-02
16 X-728-1
17 M-0545010
16 12-584-08
19 12-452-02
20 12-086-35
21 M-0461013
22 12-584-12
23 25-086-47
NOT ILLUSTRATED
25-518-29
25-516-05
12-176-36
X-25-5
12-155-02
23-517-03
KEY PART
DESCR_TION NO. NO. DESCR|PTION
Screw, hex. flange MIOx1.5x46 1 M-0545010
Washer, plain 3/8
Screen, grass 2 24-468-10
Screw, hex.flange M6x1.0x16 3 12-146-07
(6) 4 24-086-18
Fan 5 24-096-05
Regulator,rectifier 6 220534
Washer, lock(2) 7 12-027-54
Connector 8 12-_3-10
Key 9 25-154-02
Rywheet 10 12-086-37
Connector(4 contact)
Screw,hex cap M5xO.8x25(2) 11 M-0645016
Statorassembly - 15 amp
Spark Plug 12 12-063-08
Clip,cable 13 12-(_3-09
Screw,hex. flange M5x0.8xl 0 NOT ILLUS'[,_ATED
(2) X-25-92
Module, ignition
Terminal
Screw,hex. socketM5x0.8x20 AIR INTAKE/FILTRATION
(2)
Screw, paP,head M4.2x13 (2) KEY PART
Module, speed advance NO. NO.
ShoulderM6X1.0X16 (4)
Lead
Lead
Hamess
Washer, plain 5/16"
Connector
ClipCable
Screw, hex.flange M5x0.Sxl0
(8)
Washer, plaiP,1/4
Plate, blower housing
Screw, phillip hd M4x0.7 X8 (2)
Cover, pinion
Washer,plain 5/16 (2)
Housing, blower
Baffle, intake side
Clip, mounting (3)
Screw,capt'rvewasherM5 )(0.8
X2O(3)
Screw, hex. flange M6xl.0xl 5
(2)
Baffle,cylinderhead
Baffle,cylinder
WASHER, PLAIN 3/16" (2)
1 25-341-03
2 12-096-24
3 12-083-12
412-1083o10
5 1230046
6 12-100-01
712-032-11
8 12-094-07
9 12-072-04
10 12-086-01
11 12-041-02
NOT ILLUSTRATED
12-113-53
DESCRIPTION
Knob, aircleaner cover
Cover, air cleaner
Precleaner,element
Kit air cleaner element
(Includes 5,7)
Sea_3/4"
Wing Nut
Seal 1-7/16"
Base, aircleaner(includes
10,11)
Stud, mounting plate
M6X1.0X75
Screw, #10 Hi-Lo thread form-
ing (2)
Gasket, air cleaner
Decal, air cleaner
55
TRACTOR - - MODEL NUMBER 917.271100
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520
STARTING SYSTEM I
3m
o
@
o
O
J
8--
ENGINE CONTROLS I
_.._M/f"
OIL PAN/LUBRICATION
1-
O111
66
TRACTOR --MODEL NUMBER 917.271100
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520
STARTING SYSTEM
KEYPART
NO.NO.
ENGINE CONTROLS
KEYPART
DESCRIP_ON NO.NO. DESCRIPTION
2
3
4
5
6
7
8
M-0839070
25-098-05
12-755-54
12-227.06
12-170-05
12-221-0t
12-227-13
12-211-01
Screw, hex. flange MSx1.25x70
(2)
Starterassembly (includes 3-8)
Kit,drive end
Cap, ddve end
Armature
Kit, brush & spring
Cap, commutatorend
Bolt,hex. flange 1/4-20x4-5/8
(2)
OIL PAN/LUBRICATION
KEYPART
NO.NO. DESCRIPT_N
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
19
20
21
22
12-038-01
25-755-13
12-153-03
12-153-02
12-123-O4
SM-0545020
12-153-01
25-162-07
12-096-03
M-0545016
25-462-09
52-050-02
X-75-10
12-393-01
12-153-06
12-096-34
M.0545016
12-032-03
24-086-16
24-086-17
12-199-53
Dipstickassembly (Includes2-
3)
Kit, oil fill cap (Includes 3)
O-Ring, oil fill cap
O-Ring, upper oil fill tube
Tube, oil fill
Screw, hex. flange M5x0.Sx20
O-Ring, lower oil fill tube
Screen, oil pickup
Cover, oil pickup screen
Screw, hex, flange M5x0.8x16
Valve, oil pressure relief
Filter, oil
Plug, sq. hd. solid 3/8
Pump, oil assembly
O-Ring, oil pump cover
Cover, oil pump
Screw, hex. flange M5xO.Sx16
(3)
Seal, oil (P.T.O. end)
Screw, hex. flange
M8xl.25x45 (11)
Screw, hex. flange M8x1.25x45
Assembly,Pan, oil(Incl. 11,15-
18)
112-079-07
212-237-01
3 M-0664020
424-086-43
5 12-536-10
6 M.0443025
7M-0443020
812-089-11
912-089-23
10 12-089-24
11 12-755-83
12 12-100-07
13 52-211-04
14 12-090-28
15 25-158-08
16 12-079-01
17 26-158-11
Linkage, choke
Clamp, cable
Screw, lobed socket M6xl.0x20
(2)
Screw, hex. flange
Control, speed assembly
(includes 6,8,9)
Screw, pan head M4x0.7x25
Screw, pan head M4xO.7x20
Spring, choke (2)
Spring, choke return
Spring, govemor
Kit, govemor lever (Includes 12-
14)
Nut, hex flange 1/4 - 20"
Bolt, 1/4 - 20 X 1"
Lever, governor
Bushing, throttle linkage
Linkage, throttle
Bushing, throttle linkage
57
TRACTOR - - MODEL NUMBER 917.271100
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520
CRANKSHAFT I
2
_f6
FUELSYSTEM i
/9 13
58
TRACTOR - -MODEL NUMBER 917.271100
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520
FUELSYSTEM
KEY PART
NO. NO.
1M-0641060
3X-22-11
4M-0629116
512-853-95
612_41-02
7 12-O53-95
8 12-O41-01
9 12-265-04
10 47-154-01
11 X-426-09
12 25-353-10
13 25-050-02
NOT ILLUSTRATED
12-757-02
12-757-03
12-O41-01
12-041-02
12-O41-05
12-041-06
12-032-06
12-757-33
12-041-06
12-454-01
25-452-26
12-454-03
M-0561010
M-0645020
DESCRIPTION
Nut, hex. flange M6xl.0 (2)
Washer, star 1/4
Stud M6x1.0x116 (2)
Kit, carburetor w/gasket
(Includes 6,7,8 qty 1
12-454-01,25452-20)
Gasket, air cleaner
Carburetor assembly
(For information only not
available separately)
Gasket, carburetor (2)
Deflector, heat
Clip cable
Clamp, hose (2)
Line, fuel 9"
Filter, fuel
Kit,float
Kit,carburetor repair
Gasket, carburetor
Gasket, air cleaner
Gasket, bowl
Gasket, bowl screw
Seal, solenoid
Kit, solenoid repair
Gasket, bowl screw
"he, wire
Terminal
"13ecable
Screw, thread forming
M5XO.8XlO
Screw, hex. flange M6Xl.0X2O
(2)
CRANKSHAFT
KEY PART
NO. NO.
112-014-37
2 12-139-01
EXHAUST
KEY PART
NO. NO.
1 25-072-04
4 12-126-11
5 12-445-06
6 M-0645025
12-522-18
12-755-82
DESCRIPTION
Crankshaft(Includes2)
Plug, cup
DESCRIPTION
Stud(2)
Bracket, muffler
Strap, lifting
Screw, hex. flange M6xl.0x25
(2)
ShortBlock
Gasket Set
59
60
61
62
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
SIGHTING _ _ ..CUT ,
GUIDE TH._8
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
03
03 SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.
I_1_ Operate your Tractor up and down the face of slopes (not
greater than 15°), never across the face. Make turns gradu-
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on sl_,pes.
For the repair or replacement parts you need
delivered directly to your home
Call 7 am - 7 pm, 7 days a week
1-800-366-PART
(1-800-366-7278)
Para ordenar piezas con entrega a
domicilio - 1-800-659-7084
For in-house major brand repair service
Call 24 hours aday, 7 days aweek
1-800-4-REPAIR
(1-800-473-7274)
Para pedir servicio de reparacibn a
domlcilio - 1-800-676-8811
For the location of a Sears Parts and
Repair Center in your area
Call 24 hours a day, 7 days a week
1-800-488-1222
For information on purchasing a Sears
Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday
1-800-827-6655
iiRmm
a|a|||
When requesting service or ordering
parts, always provide the following
information:
• Product Type • Part Number
•Model Number •Part Description
SEARS
America's Repair Specia.sts
168380 2.16.99 Rev. 1 RD Printed in U.S.A.