Craftsman 917271121 User Manual 16.5 HP ELECTRIC START AUTOMATIC 42 LAWN TRACTOR Manuals And Guides 98120014
CRAFTSMAN Lawn, Tractor Manual 98120014 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917271121 917271121 CRAFTSMAN 16.5 HP ELECTRIC START AUTOMATIC 42 LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN 16.5 HP ELECTRIC START AUTOMATIC 42 LAWN TRACTOR #917271121. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman 16.5 HP ELECTRIC START AUTOMATIC 42 LAWN TRACTOR Manual
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Owner's Manual CRAFTSMAN" 16.5 HP ELECTRIC START 42" MOWER AUTOMATIC LAWN TRACTOR Model No. 917.271121 • • • • Safety Assembly Operation Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product,Call: 1-800-659-5917 Sears Crahsmn Help Une 5 am-5 pro, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Warranty ................................................. 2 Safety Rules ........................................... 2 Product Specifications ....... _..... ............. 5 Assembly ........................... _.................... 8 _ ._Qpgr_ion,;: ........_...... ;..... ................ ....... 12 Maintenance Schedule ......................... 19 Maintenance ......................................... 19 Service and Adjustments ...................... 23 Storage ................................................. 29 Troubleshooting.................................... 30 Repair Parts ................................... ......34 Parts Ordedng ....................... Back Cover EtMtTE_-"FWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT ._For _o_(.2.)years. from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructionsin the owner's manual, ._Searswill-repair-or.replace, free of charge, any parts found to be defective in material or workmanship. --This Warrantydoes'not cover:. • Expendable items which become wom during normal use, such as blades, spark plugs, air cleaners, belts, etc. • Tire replacement or repair caused by punctures from outside objects, such as nails, thoms, stumps, or glass. • Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman dding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard tripcharge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 GENERAL OPERATION • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before tuming. • Never leave a running machine unattended. Always tum off blades, set parking brake, stop engine, and remove keys before dismounting. • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. 2 •Tum off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. . . • Do not operate the machine wni e unaer the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. SLOPE OPERATION Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care withgrass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoidstarting or stopping on a slope. If tiros lose traction, disengage the blades and proceed slowly straight down the slope. DONOT: • Donotturnonslopesunlessnecessary, and then, turn slowly arid gradually downhill, if possible. • Do notmow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge Of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never cam/children. They may fall off and be senously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equ=pment in good condition. • Never tamper with safety devices. Check their proper operation rogulady. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. 3 • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. @@@@@ • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall ,A Look for this symbol to point out important safety precautions. It means CAUTIONif! BECOME AWARE!!! YOUR SAFETY IS INVOLVED. _.WARNING: The engine exhaust from . this productcontains chemicals known to the State of Califomia to cause cancer, birth defects, or other reproductive harm. grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • Donottumonslopesunlessnecessary, and then, tum slowly and gradually downhill, if possible. ,_CAU'_'I;?N: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and=place wire where it cannot contact spark plug=" . 4 PRODUCT SPECIFICATIONS MAINTENANCE GASOLINE CAPACITY AND TYPE: 1.25 GALLONS UNLEADED REGULAR OIL TYPE SAE 10W-30 _.PI-SF/SG/SH): A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSlBILmES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Mainte- (above 32°F) SAE 5W-30 (below 32°1=) OIL CAPACITY: W/FILTER: 4.0 PINTS W/O FILTER: 3.5 PINTS SPARK PLUG: 3AP: .040") Champion RC12YC GROUND SPEED _IPH): FORWARD: REVERSE: TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSi nance" and "Storage" owner's manual. 15AMPS @ 3600RPM 'BATTERY: AMP/HR: sections of this _,WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark an'ester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual). 0- 5,5 0 - 2.4 CHARGING SYSTEM: 30 MIN. CCA: 240 CASE SIZE: UIR BLADE BOLT TORQUE: AGREEMENT 27-35 FT. LBS. CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructionswill enable you to assemble and maintain your tractor properly. Always observe the "SAFETy RULES". 5 PARTS BAG CONTENTS SHOWN FULL SIZE (1) Large Flat Washer (1) Hex Bolt 3/8-16 x I O (1) Lockwasher 3/8 @ (1) Hex Bolt 5/16-18x 1-1/4 (1) Locknut 5/16-18 (1) Shoulder Bolt 5/16-18 (1) Knob © (1) Washer 17/32 x 1-3/16 x 12 Gauge 6 PARTS BAG CONTENTS SHOWN FULL SIZE #10 X 5/8 (_ Washers #10 (2) Screws _ (2) Lock +w+++ #10 12) Washers 3/16 x 3/4 x 16 Gauge Parts Bag contents not shown full size Parts packet separately in carton (2) Shoulder (_ (2) Washers 3/8 x 718 x 14 Ga. Seat B°lts (2) Ce_nterl°ck Nuts _ Video Cassette Mulcher ._ (2) Gauge Wheels Steedng Wheel Adapter _/, U (2) Latch Hook Plate@ Assemblies Steering Parts Bag i I Steermg Whee_ i i ; Manual Steering Boot (2) Keys Wheel Insert I I I Steering Extension : Shaft 1 I Slope Sheet 7 Yournewtractorhasbeenassembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR washer, 3/8 hex bolt and tighten securely. • Snap steedng wheel insert into center of steering wheel. • Remove protective materials from tractor hood and gdll. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) 3/4" Socket w/ (1)Pliers drive rachet (2) 1/2" wrench (1) Phillips Screw(1) Utility knife driver (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts boxes from shipping carton (See page 6). • Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels flat. • Check for any additional loose parts or boxes and remove. BEFORE SKID ROLLING TRACTOR OFF ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT • Slide e_.',__sion shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place freewheel control in freewheeling position to disengage transmission (See =TO TRANSPORT" in the Operation section of this manual). • Roll tractor forward off skid. hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten _olt and nut securely to 18-22 ft. Ibs. torque. • Place tabs of steedng boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward. • Slide steedng wheel adapter onto steering shaft extension. • Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. • Assemble large fiat washer, 3/8 lock • Remove banding holding discharge guard up against tractor. 8 Seat HOW TO SET UP YOUR TRACTOR CHECK BA'I-rERY • Lift seat pan to raised position and open battery box door. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). Seat Pan Shoulder Bolt Rat Washer Adjustment Knob CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ° Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS" on page 5 of this manual. Label Terminal CHECK INSTALL DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service SEAT Adjust seat before tightening adjustment knob. and Adjustments section of this manual. • Remove cardboard packing on seat pan. • Place seat on seat pan and assemble shoulder bolt. "13ghten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. • Raise seat and tighten adjustment knob securely. CHECK FOR PROPER ALL BELTS POSITION OF See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sectoin of this manual. Verify that the belts are muted correctly. 9 CHECKBRAKESYSTEM Afteryou learnhowto operateyourtractor,checkto see thatthe brakeis properly adjusted.See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual. INSTALL MULCHER PLATE • Install two latch hooks to mulcher plate Weld Nut From The Top Weld Lock Washer Latch Latch using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. • Tighten hardware securely. • Raise and hold deflector shield in upright position. • Place front of mulcher plate over front of mower deck opening and slide into place, as shown. • Hook front latch into hole on front of mower deck. • Hook rear latch into hole on back of mower deck. A, CAUTION: Do not remove discharge Hook Points Down Lock Washer Washer Washer Mulcher Plate ',t,,1. Screw Deflector Shield guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERT TO BAGGING OR DISCHARGING Latch Hooks Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. 10 ASSEMBLE GAUGE WHEELS TO MOWER DECK The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower pertormance. • Assemble gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See "TO ADJUST MOWER CU'I-I'ING HEIGHT" in the Operation section of this manual), • With mower in desired height of cut position, gauge wheels should be assembled so they are slightlyoff the ground. Install gauge wheel in appropriate hole with shoutder bolt, 3/8 washer, and 3/816 Iocknut and tighten securely. • Repeat for opposite side installing gauge wheel in same adjustment hole. VCHECKUST PLEASE REVIEW THE FOLLOWING CHECKLIST: i/ v' v' v' i/ V' !/ v' Gauge Wheel Mounting_Bracket\\ v' All assembly instructions have been completed. No remaining loose parts in carton. Battery is propedy prepared and charged. (Minimum 1 hour at 6 amps). Seat is adjusted comfortably and tightened'securely. All tires are propedy inflated. (For shipping purposes, the tires were ovednflated at the factory). Be sure mower deck is properly leveled side-to-side/front-to-rear for best cuttin_ results. (Tires must be properly inflated for leveling). Check mower and drive belts. Be sure they are routed propedy around pulleys and inside all belt keepers. Check wiring. See that all connections are still secure and wires are properly clamped. Before ddving tractor, be sure freewheel control is in drive position. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS: / / 3/8"16:°_:n_ het_ _ a_u ge_WW_Wh_/e°_lde r B°lt Engine oil is at proper level. Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/ Become familiar with all controls - their location and function. Operate them before you start the engine. 4" Be sure brake system is in safe operating condition. •/ It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions(See "TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual). 11 Thesesymbolsmayappearon yourtractoror in literaturesuppliedwith the product. Learnandunderstandtheirmeaning. = BATTERY CAUTION OR WARNING REVERSE FORWARD ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED R N H ATTACHMENT CLUTCH ENGAGED • IGNITION REVERSE NEUTRAL ATTACHMENT SLOW t MOWER LIFT L HIGH LOW KEEP AREA CLEAR CLUTCH DISENGAGED FAST PARKING BRAKE SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREEWHEEL (AutomaticModelsonly) DANGER, KEEP HANDS AND FEET AWAY 12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR • Compare the illustrations with your tractor to familiarize yourself with the locations of vadous controls and adjustments. Save this manual for future reference. Attachment Clutch Lever Ignition Switch Ught Switch Position Ammeter Throttle/Choke Control Lift Lever Plunger Clutch/Brake Control Attachment Uft Lever Height Adjustment Indicator Parking Brake Motion Control Lever Freewheel Control Our tractors conform to the safety standards of the American National Standards Institute. MOTION ATrACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your-,_raq_or. LIGHT SWITCH: Tums the headlights on and off. THROTTLE/CHOKE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: CONTROL LEVER: Selects the speed and direction of the tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lilt lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-). PARKING BRAKE: Locks clutch/brake into the brake position. Used for declutching and braking the tractor and starting the engine. FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off. HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height. 13 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage, Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR NOTE: Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. slow position and allowing engine to idle before stopping may cause engine to =backfire'. TO SET PARKING • Turn ignition key to "OFP position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than =OFF" will cause the battery to be discharged (dead). NOTE: Under cedain conditions when BRAKE • Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in =ENGAGED" position and release pressure from clutch/brake pedal Pedal should remain in =BRAKE" position. Make sure perking brake will hold tractor secure. Attachment Clutch Lever "Engaged" Position Throttle/Choke Control \ =Disengaged" "Brake" Position ', J Parking Brake ", Pedal =Drive" Position Motion Control Lever _pping tractor on grass areas. CAUTION. Always stop tractor completely, as described above, before leaving the operator's position, to empty grass catcher, etc. THROTTLE CONTROL The direction and speed of movement is controlled by the motion control lever. • Start tractor with motion control lever in neutral (N) position. • Release parking brake and clutch/brake pedal. • Slowly move motion control lever to desired position. NOTE: The effort to move the motion con-. trel lever will reduce alter the first few hours of use. This is normal. STOPPING MOWER BLADES • _To stop mower blades, move attachment clutch Lev_ to =DISENGAGED" position. GROUND tractor is standing idle with the engine running, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility, always stop engine when Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD Position "Disengaged" Position Failure to move throttle control to DRIVE - TO ADJUST • To stop ground ddve, depress clutch/brake pedal into full "BRAKE" position. MOWER CU'I-FING HEIGHT The cutting height is control!ed by turning the height adjustment knob m desired direction. • Tum knob clockwise (G) to raise cutting height. •Tum knob counterclockwise (,_)to lower cuttin_l height. The cutting hezght range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These he=ghts are ap- • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/Drake pedal is depressed. ENGINE • Move throttle control to slow position. 14 proximateandmay varydependingupon soil conditions,heightof grassandtypes of grassbeingmowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut oft the engine. • Select desired height of cut. • Lower mower with attachment lift control. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disen,_age attachment clutch control. CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. Attachment Clutch Lever =Engaged" Attachment Lift Lever High Position "Disengaged" • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not retum to neutral (N) position when the clutch/brake pedal is depressed. • To restart movement, slowly release parking brake and clutch/brake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly. TO TRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor. • Raise attachment liftto highest position with attachment lift control. • Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). Y Low Guard TOWING TO OPERATE ON HILLS _CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills._ • If slowing is necessary, move throttle control lever to slower position. CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. 15 BEFORE CHECK STARTING ENGINE THE ENGINE •• Be sure freewheel control is in the transmission engaged position. • Sit on seat in operating position, depress clutchlbrake pedal and set parking brake. • Place motion control lever in neutral (N) position. • Move attachment clutch to "DISENGAGED" position. • Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to _3TART" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the OIL LEVEL • The engine in your tractor has been shipped, from the factory, already tilled with summer weight oil. • Check engine oil with tractor on level ground. • Unthread and remove oil fill cap/dip stick;, wipe oil off. Reinsert the dipstick into the tube and rest oil till cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not ovedilL • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). • To change engine oil, see the Customer Responsibilities section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good ,_d weather starting. WARNING: Expedence indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids dudng storage. Acidic gas can d_,_nage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines an_carburetor are choke position and retry. WARM WEATHER STARTING (50 ° F and above) • When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F and below) • When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warmup pedod from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP • Before ddving the unit in cold weather, the transmission should be warmed up as follows: • Be sure the tractor is on level qround. • Place the motion control lever =nneutral. Release the parking brake and let the clutch/brake slowly ratum to operating position. • Allow one minute for transmission to warm up. This can be done dudng the engine warm up period. • The attachments can also be used during the engine warm-up pedod after the transmission has been warmed up. NOTE: At a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permaznt damage may occur. CAUTION: Fill to bottom of gas tank tiller neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 16 adjustedfor bestengineperformance, See"TOADJUSTCARBURETOR"inthe ServiceandAdjustmentssectionof this manual. PURGETRANSMISSION the neutral (N) position. Repeat this procedura with the motion control lever three (3) times. • Your tractor is now purged and ready for normal operation. MOWING TIPS ,_CAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. • Place tractor safely on level surface with engine off and parking brake set. • Disengage transmission by placing freewheel control in freewheeling position (See =TO TRANSPORT" in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutcl',Jbrake pedal. • Move motion control lever to full forward • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be propedy leveled for best mowing performance. See =TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. • Move motion control lever to neutral (N) position. Shut off engine and set parking brake. • Engage transmission by placing freewheel control in ddvTng=position (See =TO TRANSPORT" in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. • Slowly move motion control lever forward; after the tractor moves approximately five (5) feet, slowly move motion - control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to 17 MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recurting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3 18 CUSTOMER RESPONSIBILmES T CheCk "Rre Pressure Check Operator Presence and Interlock Systems R Check for LOOSeFasteners T Lubrication 0 Check Batteqf R c_an Battery and Terminals/Recharge Check Transa, xle Cooling ll_ V_'7 ! Chart Ik_ Level V' If AdjUst Blade Belt(s) Tension i I_s Adjust Motion Drive Belt(s) Tension Check Engine Change Oil Level Engine ll_e V' Oil I_1.2,: V p E Clean Air Filter _2 N Clean Air Screen V'._ G Insp.ect MuftiedSpark N ReplaceEngine Oil Filter (If equipped) Clean Cooling Fins _.a _2 Replace Rel_lace Spark Plug Air Filter Paper if= Replace Fuel Filter I - _p 2 - Serztce 3 - If eq_ Arre_ter I V w Cartridge ll_ more olten when operating under = heavy load or it) htg_ _t more often whe_ operatir_g ill dirty or dusty conclitioc_s. wi_ oil fliter, change o_ eveW 50 ho_-s. t4w_oeratures. 4 - Replace blades mine often when mowing_nsandy soil. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to propedy maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be che_:ked at least once each season. • Once a year you should replace the spark plug, clean oPreptace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. 5. If equipped wil_ mJj*aMable syshml. s - Not requlr_l if _olpped wt_ n_Inten_nce-Tree bebq 7 - T_ghten front L_'fO pivot bolt to 35 It.-I=4. mexknum. Do not overtighton. LUBRICATION CHART O Zerk Spindle Zerk Front Wheel Bearing Zerk 49 Engine Clutch Pivot(s) , , O SAE 30 or 10w30 Motor OIL USE _ General Grease Refer to Purpose Maintenance Engine" Section Check engine oil level. Check brake operation. Check tire pressure, Check operator presence and interlock systems for proper operation. Check for loose fasteners, IMPORTANT: Do not oil or grease the pivot points which have special nylon bearoings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 19 BEFORE • • • • _ • i I_' EACH TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 5 of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local pads dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working properly. If your tractor does not function as described below, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt _y the operator to leave the seat sho_!d shut off the engine. • The attachment clutch should never operate unless the operator is in the • Reassemble hex bolt, Iockwasher and fiat washer in exact order as shown. • Tighten bolt securely (27-35 R. Lbs. torque). IMPORTANT:. Blade bolt is Grade 8 heat treated. Trailing Edge (Grade 8)°.._3_" Flat Washer *A Grade8 heattreatedboltcanbe idenlffiedby sixlines onthebolthead. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grindingwheel. Do not attempt to sharpen while it is on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructionssupplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end untilthe blade is balanced. seat. 5/8" Bolt or Pin BLADE CARE _- _For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE Assembly Star Hex Bolt Blade BATTERY REMOVAL Your tractor has a battery charging system which is sufficientfor normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery boltstight. • Keep smallventholesopen, • Recharge at 6-10 amperes for 1 hour. • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge TJptowards deck as shown. IMPORTANT: To ensure proper assembly, center" hole in blade must align with star on mandrel assembly. 20 TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush untilbright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See =REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. "tighten oil fill cap/dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG, or SH. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten securely. • Refill engine with oil through oil fill dip stick tube. Pour slowly. Do not overfill. For approximate capacity see =PRODUCT SPECIFICATIONS" on page 5 of this manual. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling, Do not attempt to clean fen or transmission while engine is running or while the transmission is hot. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clip pings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center. • Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at =FULL" line on dipstick. Tighten cap onto the tube securely when finished. CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. Knob Cover Wing Nut Foam ENGINE Air Cleaner Base LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating ternperature. Change the oil after every 50 hours of operation or at least once a year if the tractoris not used for 50 hours in one yeaL Air Cleaner Paper Cartridge Fill CapOips_ck Air Screen Drain Plug 21 CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other extemal surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged coolingfins, and/or cooling shrouds removed will cause engine damage due to overheating. • Remove oil filter and wipe off filter adapter. • Apply a thin coating of new engine oil to the rubber gasket on replacement oil filter. • Install replacement oil filter on filter adapter. Tum oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an additional 1/2 tum. AIR FILTER Your engine will not run propedy using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remove knob and cover. • Fill crankcase with new oil (See fro CHANGE ENGINE OIL" in this section of this manual). For approximate capacity see =PRODUCT SPECIFICATIONS" on page 3 of this manual. • Start the engine and check for oil leaks. Correct any leaks before placing engine into full operation. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 5 of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructingfuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointingtowards carburetor. • Be sure there are no fuel line leaks and clam.ps are propedy positioned. • Remove wing nut and air cleaner from base. TO SERVICE PRE-CLEANER • Slide foam pre-cleaner off cartridge. • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. Allow it to dry. • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SE[ _'ICE CARTRIDGE • Replac'_ a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. _ ._ • Reinstall the pra-cleaner (cleaned and oiled) over the paper cartridge. • Reassemble air cleaner, wing nut, cover and tighten knob securely. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. • Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this section of this manual, through step remove drain plug). 22 FuelRlter CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive typewax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. ,_CAUTION: Before performing any service or adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key =OFF' and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MOWER • Disconnect front links from deck by removing retainer springs. • Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links. TO INSTALL MOWER Mower will be easier to remove from the right side of tractor. • Place attachment clutch in =DISENGAGED" position. • Move attachment lift lever forward to lower mower to its lowest position• • Roll belt off engine pulley. • Disconnect clutch rod from clutch lever by removing retainer spring. • Disconnect anti-swaybar from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. • Raise attachment lift lever to its highest position. • Slide mower under tractor with discharge guard to right side of tractor. • Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions ..... Retainer Suspension Arms Engine Pulley Front Link (Both Sides) Retainer Spring (Both Sides) Anti-Swaybar 23 ,O LEVELMOWERHOUSING • If links are not equal in length, adjust one linkto same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance =D" is 1/8" to 1/2" lower at front than roar, tighten nuts =P against trunnion on both front links. • To raise front of mower, loosen nut =P from trunnion on both front links. "lightan nut "E"on both front links an equal number of tums. • When distance =D" is 1/8" to 1/2" lower at front than roar, tighten nut =P against trunnion on both front links. • Recheck side-to-side adjustment. \djust the mower while tractor is parked )n level ground or driveway. Make sure ires are properly inflated (See =PRODJCT SPECIFICATIONS"). If tires are _ver or underinflated, you will not proPedy _djust your mower. _IDE-TO-SIDE ADJUSTMENT , Raise mower to its highest position. , At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. , If adjustment is necessary, make adjustment on one side of mower only. , To raise one side of mower, tighten lift link adjustment nut on that side. , To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut Nill change mower height about 1/8". , Recheck measurements Mandrel after adjusting. Bottom o%u.°m "_'-"_ Both Front Links Should be Equal in Length '°u" Ground Line _""_'TA Suspension Arm Nut "G" Nut =I-P Lift Link Adjustment Nut FRONT-TO-BACK IMPORTANT: ADJUSTMENT Deck must be level side-to- side. If the following front-to-back adjustment is.necessary, be sure to adjust both front links equally so mower will stay level side-to-side. _ _,_ To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the roar.when the mower is in its highest position; Check adjustment on right side of tractor. Measure distance =D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal i-n length. Both links should be approximately 10-3/8". Front Unks TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - • Remove mower from tracto[ (See "TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. 24 BELT INSTALLATION • Install new belt in reverse order of removal. • Make sure belt is in all pulley grooves Mandrel Pulley and inside all belt guides. • Install mower in reverse order of removal instructions. Idler Mandrel Pulley TO ADJUST BRAKE TO REPLACE Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. MOTION DRIVE Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut =A" on brake rod. • If distance is other than 1-9/16", loosen jam nut and turn nut =A" until distance becomes 1-9/16". Retighten jam nut against nut "A". • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service oenter/department. • Remove mower (See =TO REMOVE MOWER" in this section of this manual.) • Remove belt from stationary idler and clutching idler. • Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and cver cooling fan blades. • Pull belt toward front of tractor and remove downward from around engine pulley. • Install new belt by reversing above procedure. Engine.__._......_ Pulley With Parking Brake =_Engaged" ,Nut "A" Clutching Idler-Stationary Idler........ Nut Transmission Input Pulley _ B..,==. Arm Do I' _ If further brake adjustrnentis necessary contact your nearest authorized service center/department BELT 25 TO ADJUST MOTION CONTROL LEVER The motioncontrol lever has been preset at the factory and adjustment should not be necessary. If for any mason the motion control lever will not hold its position while at a selected speed, it may be adjusted at the friction pack located on the right side of transmission. • Park tractor on level surface. Stop tractor by tuming ignition key to =OFF" position, and engage parking brake. • Adjust motion control lever by tighteni_j adjustment Iocknut one half (1/2) rum. NOTE: If for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening Iocknut 1/4 to 1/2 turn. TO REMOVE WHEEL FOR REPAIRS • Block up axle securely. • Remove axle cover, retaining dng and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. • Replace washers and snap retaining dng securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Road test tractor after adjustment and repeat procedure if necessary. TRANSMISSION REMOVAL/REPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See =PURGE TRANSMISSION" in the Operation section of this manual. Washe_ Retaining A Rin_____., AxleCover "_ SquareKey (Rear Wheel Only) TO START ENGINE WITH A WEAK BAI"rERY ACAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If =jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor Is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO A'I-I'ACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. Adjustment Locknut TO ADJUST STEERING WHEEL ALIGNMENT If steedng wheel crossbars are not horizontal (left to dght) when wheels are positioned straight forward, remove steedng wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center. 26 • Connect the other end of the BLACK Hex B_ cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE ORDER - CABLES, REVERSE • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. Positive Terminal - Terminal Charged Positive Terminal Negative Terminal cPLACING BA'I-rERY AUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • Lift seat pan to raised position and open battery box door. • Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. • Install new battery with terminals in same position as old battery. • First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tkjhten securely. • Connect BLACK grounding cable to negative (-) terminal with remaining hex - bolt and keps nut. Tighten securely. • Close battery box door. Positive (Red) Cable Negative (Black) Cat TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb inholder and push bulb holder securely back into the hole in th backside of the gdll. • Close hood. INTERLOCKS AND RELAYS Loose or damaged widng may cause yol tractor to run pcody, stop running, or pre vent it from starting. • Check wiring. See electdcal wiring dia. gram in the Repair Parts section. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY • Raise hood. • Unsnap headlight wire connector. • Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. • To replace, reverse above procedures. Headlight Wim Connector Seat Par ENGINE Maintenance, repair, or replacement of t! emission control devices and systems, which are being done at the customers expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufa( turar's service outlet. Battery Door 27 TO ADJUST THRO'n'LE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. • Check to see if hole in throttle lever and hole in speed control bracket are aligned. • if holes am not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" drill bit through beth holes. • Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or drill bit. to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. • Be sure you have a clean air filter and the throttle control cable is adjusted propedy (see above). • Start engine and allow to warm for five minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position. • Idle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. • Idle fuel needle S_tting - With throttle control lever in slow position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. • Recheck idle speed. Readjust if necessary. Cable Clamp_ Screw _7_ SpeaedeCOntrol ACCELERATION _'_]_[ TEST - • Move throttle control lever from slow to fast position. If engine hesitates or dies, tum idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest AUTHORIZED service center, which has proper equipment and experience to make any necessary adjustments. Throttle Lever TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. if the carburetor does need adjustment, proceed as fol_ws: In general, fuming the adjusting needles in (clockwise) decreasesthe= supply of fuel to the engine giving a leaner fuel/air mixture. Tuming the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. Idle Speed Adjusting Screw _ IMPORTANT: Damage to the needles and the seats in carburetor may result if needle is tumed in too tight. Adj ..gf Needle NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt _ _ l- rr l II I_r 28 l I I --t_b-- )...4 Immediatelyprepareyour tractorfor storage,atthe endof the seasonor if the tractorwill not be usedfor 30 days or more. ,_CAUTION: Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Drain the fuel tank. Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. TRACTOR Remove mower from tractor for winter storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See "CLEANING" in the Maintenance section of this man- NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carbure- ual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Maintenance section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY tor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for a few seconds to distribute oil. • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of • Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. thi_ manual). ° After cleaning, leavecables disconnected and place cables_,h_re they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. • Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt." ENGINE • Cover your tractor with a suitable protective cover that does not retain moisture. FUEL SYSTEM Do not use plastic. Plastic cannot breathe, which allows condensation to form and cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. 29 TROUBLESHOOTING CHART PROBLEM Willnotstart CAUSE CORRECTION • Engine valves out of adjustment. • Fill fuel tank. • See "TO START ENGINE _ in Operation section. • Wait several minutes before attempting to start. • Replace spark plug. • Clean/replace air filter. • Replace fuel filter. • Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. • Check all wiring. • See "To Adjust Carburetor" in Service and Adjustments section. • Contact an authorized service center. • • • • • • • • • • • Out of fuel. • Engine not =CHOKED" properly. • Engine flooded. • • • • Bad spark plug. Dirty airfilter. Dirty fuel filter. Water in fuel. • Loose or damaged wiring. • Carburetor out of adjustment. Hard to start Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel tilter. Stale or dirty fuel. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustment. Engine will not turn over • Clutch/brake pedal not depressed. • Attachment clutch is engaged. • Weak or dead battery. • Blown fuse. • Corroded battery terminals. • Loose or damaged wiring. • Faulty ignitionswitch. • Faulty solenoid or starter. Clean/replace air tilter. Replace spark plug. Recharge or replace battery. Replace fuel tilter. Drain fuel tank and refill with fresh gasoline. • Check all wiring. • See "To Adjust Carburetor" in Service and Adjustments section. • Contact an authorized service center. • Depress clutch/brake pedal. • Faulty operator presence switch(es). Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignitionswitch. Check/replace solenoid or starter. • Contact an authorized service center. Engine clicks but will _ not start •--Weak or dead battery. • Corroded battery terminals. • Loose or damaged wiring. • Faulty solenoid or starter. • • • • Loss ofpower • Cutting too much grass/too fast. • Throttle in =CHOKE" position. • Build-up of grass, leaves and trash under mower. • Dirty air filter. • Low oil level/dirty oil. • Set in "Higher Cut" position/reduce speed. • Adjust throttle control. • Clean underside of mower housing. • Clean/replace air filter. • Check oil level/change oil. 3O • • • • • . • Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. TROUBLESHOOTING PROBLEM Loss of power (coot'd) CHART CAUSE CORRECTION • Faulty spark plug. • Dirtyfuel tilter. • Stale or dirtyfuel. • Water in fuel. • Spark plug wire loose. • • • • Dirty engine air screen/tins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. • Engine valves out of adjustment. Excessive vibration • Worn, bent or loose blade. • Bent blade mandrel. • Loose/damaged part(s). • Clean and regap or change spark plug. • Replace fuel filter. • Drain fuel tank and refill with fresh gasoline. • Drain fuel tank and carburetor, refill tank with fresh gasoline an( replace fuel filter. • Connect and tighten spark plug wire. • Clean engine air screen/fins. • ClearVreplace muffler. • Check all widng. • See =ToAdjust Carburetor" in Service and Adjustments sacfion. • Contact an authodzed service center. • Replace blade. "13ghtenblade bolt. • Replace blade mandrel. • Tighten loose part(s). Replace damaged parts. Engine continues to run when operator leaves seat with at tachment clutch engaged • Faulty operator-safety presence control system. • Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut- uneven •Wom, • Replace blade. Tighten blade bolt. • Level mower deck. • Clean underside of mower hous. ing. • Replace blade mandrel. • Clean around mandrels to open vent holes. bent or loose blade. • Mower deck not level. • Buildup of grass, leaves, and trash under mower. • Bent blade mandrel. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Mower blades will not rotate Poor grass discharge • Obstruction in clutch mechanism. Worn/damaged mower drive belt. • Frozan idler pulley. • Frozen blade mandrel. • Remove obstruction. • Engine speed too slow. • Place throttle control in =FAST" position. • Shift to slower speed. • Allow grass to dry before mowing. • Level mower deck. • Check tires for proper air pressure. • Replace/sharpen blade. Tighten blade bolt. • Travel speed too fast. • Wet grass. • Mower deck not level. • Low/uneven tire air pressure. • Worn, bent or loose blade. 31 • Replace mower drive belt. • Replace idler pulley. • Replace blade mandrel. _ROUBLESHOOTING PROBLEM Poor grass discharge (coot'd) CHART CAUSE CORRECTION • Buildup trash under of grass, mower. leaves and ;• Mower drive belt worn. I• Blades improperly installed. I. Improper blades used. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. • Clean underside of mower housing. • Replace mower drive belt. • Reinstall blades sharp edge down. • Replace with blades listed in this manual. • Clean around mandrels to open vent holes. Headlight(s) not work ing (if so equipped) • • • • • Battery will not charge • Bad battery ceU(s). • Poor cable connections. • Faulty regulator (if so equipped). • Faulty alternator. • Replace battery, • Check/clean all connections. • Replace regulator. • Freewheel control in "disengaged" position. • Motion drive belt worn, damaged or broken. • Air trapped in transmission dudng shipment or servicing. • Place freewheel controlin "engaged" position. • Replace motion drive belt. Loss of drive Engine "backfires" when turning engine "OFF" Switch is "OFF". Bulb(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse. • Engine throttle controlnot set at "SLOW" position for 30 seconds before stopping engine. 32 • • • • • Turn switch "ON". Replace bulb(s), Check/replace light switch. Check wiring and connections. Replace fuse. • Replace alternator. • Purge transmission. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR - - MODEL NUMBER 917.271121 SCHEMATIC - o'l Itli BATTERY SOLENOID FUSE30AMP. AMMETER CLUTCH I BRAKE (PEDAL UP) I -- I , .... i I i _ i _" - - -e i I _ i _ I (CLUTCH OFF) I FUEL : i ; 85 =SEAT ........ SWITCH t _ 86 ' _ue FUEL SHUT-OFF I SOLENOID _s_TTIcO_ _ IGNITIO_ (NOT OCCUPIED) _ _ir PRESENCE87A RELAYJII#1 _ 85 187 ! 86 30 _i J PRESENCE RELAY °"_'_--OPERATOR -_Z_ _-'#2 1 IGNITION PLUG UNiT (2 PLUGS ON TfIIN CYL ENGINES) GAP SBAR_ " BLACK _RO_ IPf Sf_4 I_J_JT tS At4P OC e 3a00 RFt4 M _IREGUI ) _REGULATOR OPERATOR PRESENCE RELAY #3 t85 _ i STATOR BRAKE _ L ow ALTERNATOR HEADLIGHTS Rm WIRING INSULATED CUPS ;, NO'I_: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. IGNt_ON NON-REMOVABLE CONNECTIONS RELAY REMOVABLE CONNEC_ONS SWITCH 33 TRACTOR - - MODEL NUMBER 917.271121 ELECTRICAL I i 34 • TRACTOR - - MODEL NUMBER 917.271121 ELECTRICAL KEY NO. 1 2 8 16 19 20 21 22 24 25 26 27 28 29 30 31 32 33 40 41 42 43 44 45 52 70 81 PART NO. 163465 74760412 156417 161343 STD551125 73350400 147430 4152J 4799J 146147 108824X 73510400 4207J 160784 140301 124211X 141226 109310X 161351 71110408 131563 145673 73640400 121433X 141940 163845 109748X DESCRIPTION Battery 12 Volt 28 Amp Bolt, Hex Head 1/4,20 onc x 3/4 Case, Battery Mech Hinge Switch, Interlock N Opn/N Opn Washer, Lock Nut, Hex, Jam 1/4-20 UNC Hamese, LightSocket(Includes4152J) Bull, Light Cable, Battery,6 Gauge, Red, 11" Cable, Battery, 6 Gauge, Red, W/16 Wire Fuse, 30 Amp Nut Keps Hex 1/4-20 Unc Cable, Ground, 6 Gauge, Black, 12" Switch, PlungerNormalOp Olico Switch, 19nition Nut,Igni'_n Cover, Key Switch Key, Ign_don Harness, Ignition Bolt, Hex Head, Fin. 1/4-20 x 1/2 Cover, Terminal,Red Solenoid Nut Keps BIkHex 1/4-20 UNC Ammeter Rectangular6 Amp ProtectionWire Loop Hamese Engine RelayAsm. NOTE: Allcomponentdimensionsgiven in U.S. inches 1 inch = 25.4 mm 35 TRACTOR - - MODEL NUMBER 917.271121 CHASSIS AND ENCLOSURES 28 58 12 51 14 11 4 3 74 3 3 36 • TRACTOR - . MODEL NUMBER 917.271121 CHASSIS AND ENCLOSURES KEY PART NO. NO. 1 2 3 4 5 9 10 11 12 13 14 17 18 25 26 28 29 30 31 37 38 39 51 52 53 54 55 57 58 60 64 74 140 142 143 144 145 -- 160392 140356 17490612 19131216 155272 161917X013 STD533710 155927 145660 155936 17490608 144983X558 126938X 19131312 STD541437 145198X558 155217 151287X558 139976 17490508 139886 139887 73800400 19091416 145201 161464 145202 STD522507 150127 72140606 154798 736806OO 158418 156095 154966 154207 156524 5479J DESCRIPTION ChassisAssembly Dmwbar Screw, TIxI. Roll. 3/8-16 x 3/4 Washer 13/32 x 3/4 x 16 Gauge Bumper Hood/Dash Dash Bolt,Carriage 3/8-16 x 1 Panel, Dash, LH. Clip _neerman Gdlle P/L Panel, Dash, R.H. ScrewThdrol 3/8-16 x 1/2 Hood Assembly Bumper Hood Washer 13/32 x 13/16 x 12 Gauge Nut Gdlle w/Clips MS-558 Lens, Gdlle Fend/Ftrest Pnt STLT N HLD 558 Bracket, Fender Support Screw Thdrol 5/16-18 x 1/2 Tyt Pivot BracketAssembly,LH. PivotBracketAssembly,R.H. Nut Lockw/Insert I14-20 UNC Washer 9/32 x 7/8 x 16 Ga. BracketGdne PickoffLH Screw Hex Wshd 9-18 x 7,_ BracketGdlle PickoffRH Bolt, Fin Hex 114-20UNC x .75 DuotAir Engina P/t. LT BoltRdhd Sqnk 3/8-16 UNC x 3/41 Dash LowerSTLT Nut Crownlock3/8-16 UNC BracketSuspensionFront Plate ReinforcementSTLT Bracket Swaybar Chassis Bracket Pnt FootrestSTLT RJod Pivot Chassis/Hood Plug, Button NOTE:Allco_oonentdlmendonsgivenin U.S.inches 1 inch= 25.4mm 37 TRACTOR - - MODEL NUMBER 917.271121 GROUND DRIVE 62 .146 27 77 100 H 38 TRACTOR - - MODEL NUMBER 917.271121 GROUND DRIVE KEY NO. PART NO. 1 2 3 8 10 16 150071 142431 143995 154792 76020416 73800500 18 74780616 19 73800600 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 40 41 42 130564 145627 73350600 106888X 19131316 76020412 145204 124236X 130807 74760512 155071 120183X 19211616 1572H 123674X 74760644 4470J 154777 19131312 43 47 48 49 50 51 52 53 55 56 57 59 61 19111012 127783 154407 123205X 74760624 73680600 73680500 105710X 1(_5709X 74760620 140294 140312 17490612 62 63 64 65 8883R 140186 71170764 10040700 DESCRIPTION KEY NO. TransaxleAssembly Spring, Return, Brake Pulley,Transmde Rod ShiftHydro LT Pin Cotter 1/8 x I CAD NutLockHexW/Ins. 5/16-18 Uric BoltFinHex 3/8-16Uncx1 Gr. 5 NutLockHexW/Wsh 3/8-16 Unc Knob, Deluxe 1/2-13 Rod, Brake Hydro Nut, Hex Jam 3/6-16 Uric Spring, Brake Rod Washer Pin Cotter 1/8 x 3/4 CAD. Rod, ParkingBrake Cap, ParkingBrake Bracket,Transaxle BoltHexHd 5/16-18Uncx3/4 Shaft, Foot Pedal Bearing, Nylon washer Pin, Roll Pulley,Idler, Flat Bolt Spacer, Split Keeper, Belt Idler Washer 13/32x 13/16x 12 Gauge Washer 11/32x5i8x12Ga. Pulley, Idler,V-Groove Bollcrank ClutchGrnd Drw SIJ Retainer,Bolt Bolt Nut Crowolock 3/6-16 UNC Nut, Crownlcok 5/16-18 Unc Link,Clutch Spring,Return, Clutch BoltHex 3/8-16 x 1-1/4 V-Bait, GroundDrive Keeper,Cent_Span SerewT_roll 3/8-16x3/4Ty. "IT Cover, Pedal Pulley,Engine BoltHex 7/16-20x4Gr.5 Washer PART NO. 66 70 71 72 154778 134683 140158 19132012 73 156347 74 75 121199X 121749X 76 77 78 1200(X)01 123583X 121748X 81 156046 82 83 84 86 87 88 89 90 93 94 95 96 97 123782X 19171216 161901 71208 19212016 12_ 158388 124346X 142564 140462 144643 4497H 140469 98 100 102 73510600 19111216 141322 103 73940800 104 105 106 140156 71070516 74780520 116 72110610 144 145 146 147 148 149 150 151 19111016 74490540 74490536 74490524 159103 122052X 150935 19133210 DESCRIPTION Keeper Belt EngineHydro Keeper Belt Engine StrapTorque Lh Hydro 18/20" Washer 13/32 x 1-1/4 x 12 Gauge StrapTorqua Rh Hydro 18/20" T Spacer, Split Washer 25/82 x 1-1/4 x 16 Gauge E-Ring Key, Square washer 25/32 x 1-5/8 x 16 Gauge ShaftAsm. Cross Hydro 20" Tires SpringTorsion T/A Washer 17/32 x 3/4 x 16Ga. Rod, "13eHydro 20" Tires Bushing Washer 21132x 1-1/4 x 16 Ga Ring Klip #5304-62 Console, Shift Nut Self-Thd Wsh-hd 1/4 Zinc Une Fuel Hydro 4" Fan, Hydro 7" Control BypassHydro 20" Tire._ Retainer Spring 1"Zinc/Cad Keeper Bolt Rh Hydro 0750. 18/20" Nut KepsHex 3/8-16Unc Washer 11/32 x 3/4 x 16 Ga. Washer BOlMIle .501D x 1.50D Nut Hex Jam Toplook 1/4-20 Unf Arm,ControlHydro Screw Cap Hex 5/16x 18 x I Bolt Fin Hex 5/16-18 Unc x 1114 Bolt Rdhd Sopeck 3/8-16 x 1.25 Washer 11/32 x 5/8 x 16 Ga. Bolt Hex Flghd 5/16-18 Gr. 5 BoltHex Flghd 5/16-18x2-1/4 BoltHex Rghd 5/16-18)(1-1/2 Spacer Spacer Retainer Pm Mower BushingNylonCoiterod Washer 13/82 x 2 x 10 Ga. NOTE: All componentdimensionsgiven in U.S. inches 1 inch= 25.4 mm 39 TRACTOR - - MODEL NUMBER 917.271121 STEERING ASSEMBLY _M _41 I 62 44 67 15 47 4O TRACTOR - - MODEL NUMBER 917.271121 STEERING ASSEMBLY KEY NO. 1 2 3 4 5 6 7 9 9 10 11 13 15 17 18 19 20 22 23 25 26 27 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 54 62 63 65 66 67 68 PART NO. 139768 154427 156483 157473 6266H 121748X 19_r/2016 120(XX_9 3366R 156438 STD551137 154779 73901000 156546 57079 124035X 126684X 71200410 127501 154406 126847X 136874 19131416 17490612 STD561210 130465 155O99 152927 139769 19133808 STD541537 100711L 145054 121749X 153720 121232X 6855M STD541431 74780520 156594 STD523710 1547_0 -=r1544O4 74781044 154429 DESCRIPTION steer_ whe_ Ax_ AssemblyS'I'MP Dropped STL SpindleAssembly,LH. SpindleAssembly,R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/6 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing, Steering Column DruglinkExtended Stamped Washer, Lock BeadngAxle STLT/GT Nut, Lock, Flange 5/8-11 UNC Shaft Assembly,steering Washer, Thrust .515 x .750 x .033 Support, Shaft Washer, Shim 114x 5/8 x .062 Screw Hex Socket 1/4-20 x 5/8 Pign_n Shaft Assembly Bracket, Steering Bushing,Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw, Thd., Roll. 5/8-16 x 3/4 Pin Rod, Tm Bushing,steedug Screw Insert, steedug Wheel Washer 13/32 x 2-3/8 x 8 Gauge Gripco Nut Adaptor,steering Wheel Boot, Steering Shaft Washer 25_32x 1-1/4 x 16 Gauge ExtensionShaft steedng LR.LT Cap, Spindle FiWng,Grease NutLock Hex w.qns. 5/16-18 UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4 I_t Steedng Asm Sen/ice Bolt, Fm Hex 3/8-16 UNC x 1 Gr5 Spacer Axle BeadngAnn Pittman Bolt,Fin Hex 5/8-11 UNC x 2-3/4 Axle, Brace NOTE: A, component dimensionsgiven in U.S. inches 1 inch = 25A mm 41 TRACTOR - - MODEL NUMBER 917.271121 ENGINE 8O t 33 33 29 / _OPTIONAL EQUIPMENT 42 TRACTOR - - MODEL NUMBER 917.271121 ENGINE KEY NO. PART NO. 1 2 162156 17720410 3 ...... 4 13 14 15 16 23 29 31 32 33 35 37 159420 12-041-03 13280328 132OO3O0 STD551237 159880 137180 109202X 158990 123487X 17490512 137040 38 ....... 40 44 46 62 77 79 80 81 101 124028X 17490412 19091416 STD551131 19101216 M740108025 74760508 128861 M73030800 DESCRIPTION Control,ThrottteiChoke Screw, Hex Head, Thread Cutting 1/4-20 x 5/8 Engine, (See Breakdown)Kohler,Model No. CV16-43513 Muffler Gasket KohlerCV13-CV16.5 Nipple, Pipe 3/8 NPT x 3-1/2 Elbow, Standard 90°, 3/8-18 NPT Washer Shield Brn/DbrGuard Arrestor,Spark Tank, Fuel Cap Assembly,Fuel Seam, Vented Clamp, Hose Screw Thdrol 5/16-18 x 3-4 Tyt Une, Fuel Plug, Oil Drain (Order From EngineManufacturer) Bushing,Snap, Fuel Line Screw, Flex Washer Head, Thd,, Ro11.1/4-20x 3/4 Washer 9/32 x 7/8 x 16 Gauge Washer, Lock Washer 5/16x 3/4 x 16 Ga. Bolt Hex Bolt Hex Hd 5/16-18 Unc x 1/2 Nut Flange 1/4-20 Starter Nut Nut Flange M8-1.25 Non-LK Zink NOTE: Allcomponentdimensionsgiven in U.S. inches 1 inch= 25.4 mm 43 TRACTOR - - MODEL NUMBER 917.271121 SEAT ASSEMBLY 5 21 I I i 1 I i KEY NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. DESCRIPTION 140123 140551 STD523710 19131610 145006 STD541437 124181X 17490616 19131614 155925 120068X Seat _ _ Bracket,Pivot, Seat Bolt Washer 13/32xl xlOGauge Clip, Push-In Hinged Nut Spdng, Seat Screw,Thd.,Roll. 3/8-16xl Washer 13/32xl x14Gauge Pan, Seat EmbossQCK Conn. KnobSeat KEY NO. 12 13 14 15 16 17 21 22 24 PART NO. 121246X 121248X 72050412 134300 121250X 123976X 153236 STO541431 19171912 DESCRIPTION Bracket,SwitchMounting Bushing,Snap Bolt,Carriage 1/4-20 x 1-1/2 Spacer, Split .28 x .88 Spdng Lockout,Flange 114Grade 5 Bolt,Shoulder 5/16-18 UNC Nut Washer 17/32 x 1-3/16 x 12 Gauge Bolt,Shoulder 5/16-18 x .62 25 127018X NOTE: All componentdimensionsg'wenin U.S. inches 1 inch= 25.4 mm 44 TRACTOR - - MODEL NUMBER 917.271121 DECALS 6 4 3 10 16 20 11 12 KEY NO. 1 3 4 6 7 8 9 10 11 PART NO. 156811 1632OO 1632.(_ 133644 163263 163203 163204 156439 142341 WHEELS 2_ KEY NO. DESCRIPTION Decal, Oper. Instr. Decal, Hood, R.H. Decal, Hood, LH. Decal, Customer Maintenance Decal Dash Pnl Kohler Decal, Deck Mower F_Z Decal, Fender, Craftsman Decal, Fender Danger Decal, Drawbar Cntd Mvt Hyd Lt 12 14 16 20 21 ------ KEY NO. & TIRES 5,8 4,10 PART NO. DESCRIPTION 146046 160396 138047 149516 163205 138311 154515 154516 165066 165067 Decal, V-Belt Drive Schematic Decal, V-Belt SchamaEc Decal, Battery Diehard Decal, Battery Dngr/Psn Eng Decal, FenderAuto Sears Decal, Lift Handle Pad Footrest LH S'I1.T Pad Footrest RH STLT OwneCs Manual, Eng,sh Owner's Manual, SpanPoh PART NO. DESCRIPTION 1 2 3 4 59192 65139 106222X 59904 5 6 106732.X427 278H 7 9040H / 3,g Valve Cap, Tire Stem, Valve Tire, Front Tube, Front'rim (Not Provided,Sen_lceItem Only) Rim, Front Fitting,Grease (FrontWheel oray) Beadng, Flange (Front Wheei Orgy) 8 9 10 106108X427 122082X 7152J Rim, Rear Tire, Rear Tube, Rear'fim (Not Provided,Service Item 11 -- 104757X 144334 Cap, Axle Sealant, Tire 10 o_. only) NOTE: Allcomponent dimensionsgiven in U.S. inches 1 inch= 25A mm 45 TRACTOR - - MODEL NUMBER 917.271121 LIFT ASSEMBLY 29_ 28 27 25 24 23 7 o8 i / i ! /' / 49 ,/ /' 3O 3 \ 13 26 6 6 13 19 13 2O 19 15 46 TRACTOR - - MODEL NUMBER 917.271121 UFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 159460 159471 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 4939M 127218 73350800 130171 73680800 139868 163552 110807X 19131016 2876H 76020308 126971X 73350600 138057 1502"33 140302 73540600 145212 110452X LiftLever InnerWire Assembly Shaft Assembly,Lift Pin, Groove E-RilxJ Washer 21/32 x 1 x 21 Gauge Beadng, Nylon Grip, Handle, Fluted Button,Plunger,Red Link,Ult, LH. Link,Lift, P,.H. Retainer Spring Link, Front Nut,He_, Jam 1/2-13 UNC Trunnion NutCrownlock1/2-13 UNC Arm, Suspension,Rear Retainer Spring Nut Special Washer 13/32 x 5/8 x 16 Ga. Spdug2-1/8" Pin Cotter3/32-1/2 Rod Adj Uft Zinc Nut Hex Jam 3/8-16 uric Knob Infi_ 3/8-16 uncBIk Sym TrunnionInfinHeight Beadng,Pvt, Lift Spherical Nut, Crownlock 3/8-24 Nut Hex/Large Lock Nut Push Phos& OH 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 23 24 25 26 27 28 29 30 31 32 49 50 NOTE: Allcomponentdimensionsgiven in U.S. inches I inch= 25A mm 47 TRACTOR - - MODEL NUMBER 917.271121 MOWER DECK ,_ 40 ""--132 _""_ 84 83 71 34 .33 31 58 17 21 116 113\ 111\ _14 \ 26 16 118.t "_ 28 29 ,18 , _121 4 5 22 6 .J 19_ i 21 48 27 TRACTOR - - MODEL NUMBER 917.271121 I_OWER DECK KEY NO. PART NO. 1 2 3 144393 STD533107 138017 4 5 6 8 138440 STD624008 130832 850857 9 10 11 12 13 STD551137 140296 134149 129895 137645 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 128774 110485X 140329 72110610 72140505 132827 159770 STD541431 134753 131267 105304X 123713X 110452X 130968 19111016 29 30 31 32 33 34 35 36 37 131491 157722 129963 153535 137266 s'rD533717 133835 131494 19131316 40 STD541437 41 43 133551 140083 44 45 46 48 49 50 51 52 53 54 55 KEY NO. DESCRIPTION Mower Housing Bolt BracketAssembly,SwayBar, Front BracketAssembly,Sway Bar Retainer Spring Arm, Suspension,Rear Bolt, Hex 3/8-24 x 1.25 Grade 8 Washer, Lock Washer, Hardened Blade, Mulching Baadng, Ball Shaft Assembly,Mandrel, Vented (Includes Key Number 6) Housing,Mandrel, Vented Beadng, Ball, Mandrel Stripper,Vented Mower Deck Bolt, Carriage 3/8-16 x 1-I/4 Bolt,Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle,Vortex NutCrownlock5/16-18UNC StltfenerBracket Bracket,Deflector Cap, Sleeve Spdng, Torsion,Deflector Nut, Push Shield,Deflector Washer 11/32 x 5/8 x16 Gauge Rod, Hinge ScrewThdRoltingWaseHead Washer, Spacer Pulley,Mandrel Nut,Toplock,Ranged Bolt Fastner,ChristmasTree Pulley, Idler, Rat Washer 13/32x 13/16x 16 Gauge Nut Crownlock3/8-16 UNC PART NO. 56 58 59 67 68 71 72 73 74 122052X 140086 141043 162113 144200 142427 131870 127847 121748X 75 76 12000029 128903 77 78 79 80 81 82 83 84 85 92 101 102 103 104 105 106 111 112 113 114 115 116 117 118 119 121 128 129 130 127845 160570 127498 153701 73350600 142028 120958X 156084 72140620 STD541437 136420 71161010 19061216 STD551110 160793 2029J 155197 155198 17490512 73510500 72110504 137644 133957 73930600 19121414 143723 153390 19131312 STD523710 131 STD533710 140088 Rod, Pivot, wi_ N_os Rod, Clutch, Secondary,with Nibs Guard, Mandrel, LH. 132 19132203 STD624003 137729 133944 155066 131340 STD541410 139888 131845 133943 155046 Retainer Screw,Thd. Boll 1/4-20 x 5/8 Washer, Hardened RollerAssembly,Cam Follower Bolt, Shoulder #10-24Grade5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly,Pad, Brake Washer, Hardened Arm, Idler 141 - - 6266H 130794 -- 145411 DESCRIPTION Spacer, Retainer Spring,TorsionBrakes Guard, TUV Idler KnobCustom Oval V-Belt Rod, Clutch, Pdmary,with Nibs Spring,Return Arm,Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring, KUp Bolt, Shoulder 3/8-16 UNC x 1.44 Keeper,Spdng LevorAsm. Clutch Pd PImSTLT Bushing,Large, Brass Spring,Mower Clutch Nut, HexJam 3/8-16 Unc Trunnion, Adj. Washer Sintered Keeper Belt Idler Fixed BoltCarriage 3/6-16 x 2-1/2 Nut MulcherCover Screw Washer #10 Washer, Lock LatchAssembly,Bagger Nut,Weld Bracket,Gauge, Wheel LH. Bracket,Gauge, Wheel R.H. Screw Thdrol 5/16-18 x 3/4 Nut, Hex, Keps 5/16-18 UNC Boll Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut,Centedeek 3/8-16 Washer 3/8 x 715x 14 Gauge Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin He)( 3/8-16 UNC x 1 Gr. 5 Bolt, RDHD SQNK 3/6-16 UNC xl Spacer Washer 13/32 I.D. x 13/80.D. x 1/4 Washer Thrust .75 x 1.230 Mandrel Assembly(Includes Key Numbers 6-10, 12-15, 31 and 32) Mower Deck, Complete (StandardDeck, Order Separately MulcherPlate and Gauge Wheel Components, Key Nos. 101-106 and 111-121) NOTE: Allcomponentdimensiousgiven in U.S.inchas 1 inch= 25.4 mm 49 TRACTOR - - MODEL NUMBER 917.271121 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650 58 41 139 28 59 26 23 19 4 35 50 TRACTOR - - MODEL NUMBER 917.271121 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650 KEY NO. 1 2 3 4 5 6 7 8 9 13 14 15 17 16 19 23 24 25 26 27 28 29 30 34 35 36 37 38 39 40 41 PART NO. DESCRIPTION 142930 142931 142932 142928 142933 142934 142935 150771 142937 142938 142939 142940 142941 150772 150773 142944 142945 142946 150774 142948 142949 142950 150787 142951 142952 142953 142954 142955 150777 150778 142958 Housing,Lower Assembly,UpporHousing Seal, Lip Ring, Wire Retaining Ring, Retaining Rearing, Shaft Ball Beadeg, Cradle Bearing, Thrust 30 x 52 x 13 Swashplata,Variable B_:_ck, Cy/inderAssembly Arm,Trunnion Seal, Up Guide, Slot Shaft, Motor Bearing, Thrust 42x68x16 Block, CylinderAssembly Seal, Up 10x25x7 Actuator,Bypass Center SectionAssemblyKit Seal, Lip 26 x 42 x 8 Ring, Retaining Washer 26 x 35 x 1 Plate, Bypass Oil Filter Element Arm, Bypass Ring, Retaining Arm,Actuating Pin, Actuating Bolt 5/16-24 x 1-314 Locknut,Hex 5I16-24UNJC Brake RotortStatorKit KEY NO. 43 44 52 53 56 58 59 62 63 64 68 69 83 85 88 89 90 91 92 93 113 114 119 134 135 139 140 PART NO. DESCRIPTION 142884 150829 142991 142961 142963 142964 142965 142966 142967 142920 142969 144610 142971 150806 142973 142974 142975 142976 142977 142978 142917 142918 142980 144607 144608 150775 150776 Washer 7/16 x 7/8 x .060 DilferantialAssembly Washer 3/4 x 1.5 x,13 Seal .75 x 1.25 x .250 Shaft, Input Bolt 1/4-20 x 1.38 Pin .50D x .43 ID x .750 Arm,Control Puck, Dampener Set Screw Spring Stud 5/16-24 JackshaftAssembly Jackshaft Screw, Cap Washer 7/16 x 1 x 1/2 SleeveBeadng Seal, Wiper Spring,Block Washer, BlockThrust Cap, VentAssembly Fitting,O-Ring Assembly Spacer Nut, Castle 5/16-24 Pin, Cotter Spdng, Compression Nut, Hex 5/16-24 NOTE: All componentdimensions given in U.Soinches 1 inch=25.4mm 51 TRACTOR - - MODEL NUMBER 917.271121 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43513 CYLINDER HEAD, VALVE AND BREATHER I $ 12 11 10 14 _-15 _--14 52 TRACTOR - - MODEL KOHLER ENGINE-MODEL NUMBER 917.271121 NUMBER CV16S, TYPE NUMBER PS-43513 CYLINDER HEADNALVE/BREATHER CRANKCASE KEY NO. KEY NO. PART NO. 1 2 12-3514_ 12-755-63 3 4 5 7 8 9 10 11 12-411-01 12-041-10 12-017-01 12-017-02 12-016-01 12-016-02 X-75-23 12-318-19 25-186-01 12-599-03 M-0640034 12 13 14 15 16 17 12-089-01 12-173-01 12-755-03 12468-05 12-112-13 12-086-15 18 19 20 X-426-9 12-326-03 M-064502O 21 22 23 24 12-096-07 M-0545010 12-018-01 12-402-02 6 DESCRIPTION 1 2 3 4 5 6 7 8 Lifter,valve (2) Kit, cylinderhead (Includes 317) Rod, push (2) Gasket, cylinderhead Valve, intake (Std.) Valve, intake (25) Valve, exhaust(Std.) Valve, exhaust(.25) Plug, allenhd. pipe 1/8 Cylinder Head Arm, rocker(2) Pivot, rockerarm (2) Screw, hox. flange M6xl.0x34 (2) 9 10 Spring,valve (2) Cap, valve spdng (2) ICJt,retainer(2) Washer, plain 13/32 Spacer, head bolt exhaustport Screw, hex. flange M10xl.5x81 11 12 (5) Clamp, hose (2) Hock, breather Screw, hex. flange M6xl.0x20 13 (s) 14 15 16 17 18 19 Cover, valve w/nipple Screw, hex. flange M5x0.8xl0 Retainer,breather reed Reed, breather 2O 21 22 23 24 53 PART NO. DESCRIPTION 12032-03 Seal, crankshaft Block,cylinder(Use Short Block12 522 18) 12-445-02 Strap,lifting M-0839025 Screw, hex. flange M8x1.25x25 12-380-17 Dowel,Iocatlag(4) 12-755-49 Kit,camshaft (Includes7-8) 12-089-18 Spring,actualing 12-422-08 Shim,camshaft - blue 12-422-09 Sh_, camshaft (A.R.) red 12-422-10 Shim, camshaft(A.R.) yellow 12-422-11 Shim,camshaft (A.R.) green 12-422-12 Shim,camshaft (A.R.) gray 12-422-13 Shim, camshaft (A.R.) black 12-422-07 Shim, camshaft(A.R.) white 12-144-19 Shaft,balance 12-874-07 Pistonw/Ring Set (Std.) (Indudes 11-12) 12-874.08 Pistonw/RingSet (.25) 12-874-09 Pisten w/Ring Set (.50) 12-018-02 Retainer,pistonpin (2) 12-108-07 RingS= (S_.) 12-108-08 RingSet (.25) 12-108-09 RingSet (.50) 12-067435 Connec_ng Rod(Std.) 12-067-06 cormect_Rnd(25) 12-380-O1 Pin,governorregula_g 12-043-05 Gear,governorassembly M4To31005 Washer, plain 6ram 12-144-02 Shaft, govamor gear 52-139-09 P_g,cup 12-755-64 K}t,gov,crossshaftw/clip pnc_Jdes20,24) 12-144-24 Shaft,governorcross X-25-102 washer,plain 1/4 12-032-01 Seal, govemorcreas shaft SM-0631015 Washer, plain6ram 12-154-05 Qip, hitchpin TRACTOR - - MODEL NUMBER 917.271121 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43513 BLOWER HOUSING AND BAFFLES IGNITION/ ELECTRICAL / 11_ 22 17 14-- AIR INTAKE t- 8 54 i TRACTOR - - MODEL NUMBER 917.271121 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43513 IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES KEY NO. KEY NO. PART NO. 1 2 3 4 12-086-14 12-468-03 24-162-03 M-0639016 5 6 7 8 9 10 11 12 13 14 15 16 17 12-112-01 12-157-03 41-40309 X-22-11 2366_ X-42-15 12-025-35 41-155-(_ M-0548025 12-085-01 12-132-O2 X-728-1 M-0545010 DESCRIPTION Screw, hex. flange MIOx1.5x46 Washer, plain 3/8 Screen, grass Screw, hex. flange M6x1.0x16 (6) Spacer, fan (4) Fan Regulator,rectifier Washer, lock(2) Connector Key PART NO. DESCRIPTION M.0545010 Screw, hex. flange MSx0.8xlO 2 3 4 5 6 7 8 9 10 24-468-10 12-146-07 M-0645(Y20 24096-95 220534 12-027-54 12-063.05 25-154-02 SM-0545020 Washer, plain 1/4 Plato,blower housing Screw, hex. flange M6xl.0x20 Cover, pinion Washer, plain 5/16 (2) Housing,blower Baffle,intake side Clip,mounting(3) Screw, hex. flange M5x0.8x20 11 M-0645016 12 13 12-063-08 12-063-01 1 (8) (3) nywheal Connector (4 contact) Screw, hex. cap M5x0.8_5 (2) Stator assembly- 15 amp Spark Plug Clip, cable (2) Screw, hex. flange M5x0.8xl0 Screw, he)(.flange M6x1.0x16 (2) Baffle,cylinderhead Baffle, cylinder AIR INTAKE/FILTRATION (2) 18 19 20 12-584-07 12-452-02 12-086-35 21 M-0461013 22 12-584-06 NOT ILLUSTRATED 25-518-29 25-518-05 12-176-31 X-25-5 12-155-02 Module, ignition Terminal Screw, hex. socket M5xO.8x20 (2) Screw, pan head M4.2x13 (2) Module, speed advance KEY NO. 1 2 3 4 5 6 7 8 9 Lead Lead Harness Washer, plain 5/16" Connector PART NO. 25-341-03 12-096-24 12-083.08 12-100-01 12-083-05 12-032-10 12-094-12 12-072.03 12-086-01 10 12-041.0_ NOT ILLUSTRATED 12-113-53 55 DESCPJPTION Knob,air cleaner cover Cover, air cleaner Predeaner, element Wing Nut Element,air cleaner (Includes6) Seal Base, air cleaner (Includes8-9) Stud M6xl.0x75 Screw, hex. cap #10 Hi-Lo threadforming (2) Gasket, air cleaner Decal,air cleaner TRACTOR - - MODEL NUMBER 917.271121 KOHLERENGINE-MODELNUMBERCV16S,TYPENUMBERPS-43513 STARTING SYS'_EM I ENGINE CONTROLS I g o 3m @ o O t0 2 OIL PAN I LUBRICATION t --3 0---4 _8m I 56 _ I TRACTOR - - MODEL KOHLER ENGINE-MODEL ENGINE CONTROLS PART NO. DESCRIPTION M-0839070 Screw, hex. flange M8x1.25x70 KEY NO. (2) 2 3 4 5 6 7 8 25-098-05 12-755-54 12.227-06 12-170-05 12221-01 12-227-13 12-211-01 Starter assembly(Includes 3-8) Kit, drive end Cap, drive end Armature Kit, brush& spnng Cop, commutatorend Bolt,hey..flange 1/4-20x4-5/8 DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 12-038-01 25-755-13 12-153-03 12-153-02 12-123-04 SM-0545020 12-153-01 25-162-07 12-096-03 M-0545016 25-462-09 X-75-2 12-050-01 X-75-10 12-393-01 12-153-06 12-096-34 M-0545016 19 2O 12-032-03 24-086-16 (3) sesJ,oii(P.T.O. end) Screw,J_. flauge 21 22 24-086-17 12-199-38 MSx1.2_x45 (11) Screw, hex. flange MSx1.25x45 Pan, og DESCRIPTION 1 2 3 12-079-07 12-237-01 M-0664020 Unkage, choke Clamp, cable Screw, lobedsocketM6xLox20 4 5 M-0545016 12-536-10 6 7 8 9 10 M-0443020 12-089-11 12-089-23 12-089-24 12-755-83 11 12 13 14 15 16 12-100-07 52-211-04 12-090-26 25-158-11 12-079-01 25-158-08 Screw, hex. flange M5xO.Sx16 Control,speed assembly (Includes6,8,97) OIL PAN/LUBRICATION PART NO. PART NO. (2) (2) KEY NO. 917.271121 NUMBER CV16S, TYPE NUMBER PS-43513 STARTING SYSTEM KEY NO. NUMBER Dipstickassembly(Includes2-3) Kit, oilfillcap (Includes 3) O-Ring, oil fillcap O-Ring, upperoHfiHtube Tube, oil fill Screw, hex. flange M5xO.Sx20 O-Riflg, lower oil filltube Screen, oil pickup Cove_,oil pickup screen Screw, hex. flange MSxO.8x16 Valve, oil pressurerelief Rug, pipe F_er, oil Plug, sq. hd. sogd 3/8 Pump, oilassembly O-Ring, oilpump cover Cover, oil pump Screw, hes. flange MSxO.Sx16 57 Screw, pen head M4xO.7x20 Spring,speed control (2) Spdng, choke return Spring,governor Kit, gevemor lever (Includes 1113) Nut, hex. flange M6xl.0 Bolt, round head Lever, govemor Bushing,throttlelinkage Unkage, throttle Bushing,linkageretaining 58 SUGGESTED _r GUIDE FOR SIGHTING _ I SIGHTING GUIDE SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL O1 cO I Operate your Tractor up and down the face of slopes (not I greater than 15 ), never across the face. Make turns gradually to prevent tlpplng or loss of control. Exerclse extreme ceutlon when changlng dlrectlon on slopes. I For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 pm, 7 days a week 1-800-366-PART (1-800-366-7278) Para ordenar plezas con entrega a domicilio - 1-800-659-7084 For in-house major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7274) Para pedir servicio de repamci6n domicilio1-800-676-5811 a For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7 days a week 1-800-488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am - 5 pm, Monday-Saturday 1-800-827-6655 When requesting service or ordering partS, always provide th_ following information: • Product Type • Pad Number , • Model Number • Part DescdpUon SEARS America's Repair Specia/tsts 165066 Rev. 3 9.14.98 VB/RH Pdnted in U.S.A.
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