Craftsman 917271121 User Manual 16.5 HP ELECTRIC START AUTOMATIC 42 LAWN TRACTOR Manuals And Guides 98120014

CRAFTSMAN Lawn, Tractor Manual 98120014 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917271121 917271121 CRAFTSMAN 16.5 HP ELECTRIC START AUTOMATIC 42 LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN 16.5 HP ELECTRIC START AUTOMATIC 42 LAWN TRACTOR #917271121. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman 16.5 HP ELECTRIC START AUTOMATIC 42 LAWN TRACTOR Manual

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Owner's Manual

CRAFTSMAN"
16.5 HP

ELECTRIC START
42" MOWER
AUTOMATIC

LAWN TRACTOR
Model No.
917.271121

•
•
•
•

Safety
Assembly
Operation
Maintenance

• Repair Parts

CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment.

For answers to your questions
about this product,Call:

1-800-659-5917
Sears Crahsmn Help Une
5 am-5 pro, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty ................................................. 2
Safety Rules ........................................... 2
Product Specifications ....... _..... ............. 5
Assembly ........................... _.................... 8
_ ._Qpgr_ion,;: ........_...... ;..... ................ ....... 12
Maintenance Schedule ......................... 19

Maintenance ......................................... 19
Service and Adjustments ...................... 23
Storage ................................................. 29
Troubleshooting.................................... 30
Repair Parts ................................... ......34
Parts Ordedng ....................... Back Cover

EtMtTE_-"FWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
._For _o_(.2.)years. from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructionsin the owner's manual,
._Searswill-repair-or.replace,
free of charge, any parts found to be defective in material or
workmanship.
--This Warrantydoes'not cover:.
• Expendable items which become wom during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thoms, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman dding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard tripcharge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL

OPERATION

• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before tuming.
• Never leave a running machine unattended. Always tum off blades, set parking brake, stop engine, and remove
keys before dismounting.

• Read, understand, and follow all instructions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
2

•Tum off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
.
.
• Do not operate the machine wni e unaer
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
• Use extra care withgrass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoidstarting or stopping on a slope. If
tiros lose traction, disengage the blades
and proceed slowly straight down the
slope.
DONOT:
• Donotturnonslopesunlessnecessary,
and then, turn slowly arid gradually
downhill, if possible.
• Do notmow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over the
edge Of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.

CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never cam/children. They may fall off
and be senously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equ=pment in good condition.
• Never tamper with safety devices.
Check their proper operation rogulady.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs with
the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
3

• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.

• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.

@@@@@
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15° Max), not
across.
• Remove obstacles such as rocks, tree
limbs, etc.

• Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall

,A Look for this symbol to point out important safety precautions. It means CAUTIONif! BECOME AWARE!!! YOUR SAFETY IS INVOLVED.

_.WARNING: The engine exhaust from .
this productcontains chemicals known to
the State of Califomia to cause cancer,
birth defects, or other reproductive harm.

grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• Donottumonslopesunlessnecessary,
and then, tum slowly and gradually
downhill, if possible.

,_CAU'_'I;?N: In order to prevent accidental starting when setting up, transporting,
adjusting or making repairs always disconnect spark plug wire and=place wire where
it cannot contact spark plug="
.

4

PRODUCT

SPECIFICATIONS

MAINTENANCE

GASOLINE
CAPACITY
AND TYPE:

1.25 GALLONS
UNLEADED
REGULAR

OIL TYPE

SAE 10W-30

_.PI-SF/SG/SH):

A Sears Maintenance Agreement is available on this product. Contact your nearest
Sears store for details.

CUSTOMER RESPONSlBILmES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under "Mainte-

(above 32°F)
SAE 5W-30
(below 32°1=)

OIL CAPACITY:

W/FILTER:
4.0 PINTS
W/O FILTER: 3.5 PINTS

SPARK PLUG:
3AP: .040")

Champion RC12YC

GROUND SPEED
_IPH):

FORWARD:
REVERSE:

TIRE PRESSURE:

FRONT: 14 PSI
REAR: 10 PSi

nance" and "Storage"
owner's manual.

15AMPS @ 3600RPM

'BATTERY:

AMP/HR:

sections of this

_,WARNING:
This tractor is equipped
with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark an'ester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).

0- 5,5
0 - 2.4

CHARGING
SYSTEM:

30

MIN. CCA: 240
CASE SIZE: UIR
BLADE BOLT
TORQUE:

AGREEMENT

27-35 FT. LBS.

CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained technicians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETy RULES".

5

PARTS BAG CONTENTS SHOWN FULL SIZE
(1) Large Flat Washer

(1) Hex Bolt
3/8-16 x I

O
(1) Lockwasher
3/8

@

(1) Hex Bolt
5/16-18x 1-1/4

(1) Locknut
5/16-18

(1) Shoulder
Bolt
5/16-18

(1) Knob

©
(1) Washer
17/32 x 1-3/16 x 12 Gauge

6

PARTS BAG CONTENTS

SHOWN FULL SIZE

#10 X 5/8
(_

Washers #10

(2) Screws

_

(2) Lock

+w+++
#10

12) Washers
3/16 x 3/4 x 16 Gauge

Parts Bag contents not shown full size

Parts packet separately in carton

(2) Shoulder

(_

(2) Washers 3/8
x 718 x 14 Ga.

Seat
B°lts (2) Ce_nterl°ck
Nuts
_

Video
Cassette
Mulcher

._

(2) Gauge Wheels

Steedng Wheel
Adapter

_/,

U

(2) Latch Hook

Plate@
Assemblies
Steering
Parts Bag
i
I

Steermg Whee_

i
i

;
Manual

Steering
Boot

(2) Keys

Wheel Insert
I
I
I

Steering
Extension
:
Shaft

1
I

Slope Sheet

7

Yournewtractorhasbeenassembled

at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS

REQUIRED

FOR

washer, 3/8 hex bolt and tighten securely.
• Snap steedng wheel insert into center
of steering wheel.
• Remove protective materials from tractor hood and gdll.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.

ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(1) 3/4" Socket w/
(1)Pliers
drive rachet
(2) 1/2" wrench
(1) Phillips Screw(1) Utility knife
driver
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
• Check for any additional loose parts or
boxes and remove.

BEFORE
SKID

ROLLING

TRACTOR

OFF

ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Slide e_.',__sion shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16

TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise attachment lift lever to its highest position.
• Release parking brake by depressing
clutch/brake pedal.
• Place freewheel control in freewheeling
position to disengage transmission (See
=TO TRANSPORT"
in the Operation
section of this manual).
• Roll tractor forward off skid.

hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten _olt and nut securely to 18-22 ft. Ibs. torque.
• Place tabs of steedng boot over tab
slots in dash and push down to secure.
INSTALL STEERING

WHEEL

• Position front wheels of the tractor so
they are pointing straight forward.
• Slide steedng wheel adapter onto steering shaft extension.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
• Assemble large fiat washer, 3/8 lock

• Remove banding holding discharge
guard up against tractor.

8

Seat

HOW TO SET UP YOUR TRACTOR
CHECK BA'I-rERY
• Lift seat pan to raised position and open
battery box door.
• If this battery is put into service after
month and year indicated on label (label
located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).

Seat Pan
Shoulder
Bolt

Rat Washer
Adjustment Knob

CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
° Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS" on page
5 of this manual.

Label

Terminal

CHECK
INSTALL

DECK LEVELNESS

For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service

SEAT

Adjust seat before tightening adjustment
knob.

and Adjustments section of this manual.

• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble
shoulder bolt. "13ghten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob
securely.

CHECK FOR PROPER
ALL BELTS

POSITION

OF

See the figures that are shown for replacing motion and mower blade drive belts in
the Service and Adjustments sectoin of
this manual. Verify that the belts are muted
correctly.

9

CHECKBRAKESYSTEM
Afteryou learnhowto operateyourtractor,checkto see thatthe brakeis properly
adjusted.See =TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
INSTALL MULCHER PLATE
• Install two latch hooks to mulcher plate

Weld Nut From
The Top

Weld

Lock
Washer

Latch

Latch

using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
• Tighten hardware securely.
• Raise and hold deflector shield in upright position.
• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
A, CAUTION: Do not remove discharge

Hook Points
Down

Lock Washer

Washer

Washer
Mulcher
Plate

',t,,1. Screw

Deflector
Shield

guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING

Latch
Hooks

Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.

10

ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are properly adjusted to ensure optimum mower pertormance.
• Assemble gauge wheels with tractor on
a flat level surface.
• Adjust mower to desired cutting height
(See "TO ADJUST MOWER CU'I-I'ING
HEIGHT" in the Operation section of this
manual),
• With mower in desired height of cut position, gauge wheels should be assembled so they are slightlyoff the ground.
Install gauge wheel in appropriate hole
with shoutder bolt, 3/8 washer, and 3/816 Iocknut and tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.

VCHECKUST
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
i/
v'
v'
v'
i/

V'

!/

v'
Gauge Wheel

Mounting_Bracket\\

v'

All assembly instructions have been
completed.
No remaining loose parts in carton.
Battery is propedy prepared and
charged. (Minimum 1 hour at 6 amps).
Seat is adjusted comfortably and
tightened'securely.
All tires are propedy inflated. (For
shipping purposes, the tires were
ovednflated at the factory).
Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cuttin_
results. (Tires must be properly inflated
for leveling).
Check mower and drive belts. Be sure
they are routed propedy around pulleys
and inside all belt keepers.
Check wiring. See that all connections
are still secure and wires are properly
clamped.
Before ddving tractor, be sure freewheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRAATTENTION
TO
THE FOLLOWING
IMPORTANT ITEMS:

/
/
3/8"16:°_:n_

het_ _ a_u ge_WW_Wh_/e°_lde
r B°lt

Engine oil is at proper level.
Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
4" Be sure brake system is in safe operating condition.
•/ It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and
transmission purging instructions(See
"TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation
section of this manual).

11

Thesesymbolsmayappearon yourtractoror in literaturesuppliedwith the product.
Learnandunderstandtheirmeaning.

=
BATTERY

CAUTION OR
WARNING

REVERSE

FORWARD

ENGINE ON

ENGINE OFF

OIL PRESSURE

LIGHTS ON

OVER TEMP
LIGHT

FUEL

CHOKE

MOWER HEIGHT

PARKING BRAKE
LOCKED

UNLOCKED

R N H
ATTACHMENT
CLUTCH ENGAGED

•
IGNITION

REVERSE

NEUTRAL

ATTACHMENT

SLOW

t
MOWER LIFT

L

HIGH

LOW

KEEP AREA CLEAR

CLUTCH DISENGAGED

FAST

PARKING BRAKE

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREEWHEEL
(AutomaticModelsonly)

DANGER, KEEP HANDS AND FEET AWAY

12

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
•
Compare the illustrations with your tractor to familiarize yourself with the locations of
vadous controls and adjustments. Save this manual for future reference.

Attachment
Clutch Lever

Ignition
Switch

Ught Switch
Position

Ammeter

Throttle/Choke
Control

Lift Lever
Plunger

Clutch/Brake
Control

Attachment
Uft Lever

Height
Adjustment
Indicator

Parking Brake

Motion
Control Lever

Freewheel
Control

Our tractors conform to the safety standards of the American
National Standards Institute.
MOTION

ATrACHMENT
CLUTCH LEVER: Used to
engage the mower blades, or other attachments mounted to your-,_raq_or.
LIGHT SWITCH: Tums the headlights on
and off.
THROTTLE/CHOKE
CONTROL: Used to
control engine speed.
CLUTCH/BRAKE
PEDAL:

CONTROL

LEVER: Selects the

speed and direction of the tractor.
ATTACHMENT
LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lilt lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER:
Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.

Used for

declutching and braking the tractor and
starting the engine.
FREEWHEEL
CONTROL:
Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
HEIGHT ADJUSTMENT
KNOB: Used to
adjust the mower cutting height.
13

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage, Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or
repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.
HOW TO USE YOUR TRACTOR

NOTE:

Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.

slow position and allowing engine to idle
before stopping may cause engine to
=backfire'.

TO SET PARKING

• Turn ignition key to "OFP position and
remove key. Always remove key when
leaving tractor to prevent unauthorized use.
• Never use choke to stop engine.
IMPORTANT:
Leaving the ignition switch
in any position other than =OFF" will cause
the battery to be discharged (dead).
NOTE: Under cedain conditions when

BRAKE

• Depress clutch/brake pedal into full
"BRAKE" position and hold.
• Place parking brake lever in =ENGAGED" position and release pressure
from clutch/brake pedal Pedal should
remain in =BRAKE" position. Make sure
perking brake will hold tractor secure.
Attachment Clutch
Lever "Engaged"
Position

Throttle/Choke
Control

\

=Disengaged"
"Brake"
Position

',

J

Parking Brake
",

Pedal =Drive"
Position

Motion
Control
Lever

_pping
tractor on grass areas.
CAUTION. Always stop tractor completely, as described above, before leaving
the operator's position, to empty grass
catcher, etc.
THROTTLE CONTROL

The direction and speed of movement is
controlled by the motion control lever.
• Start tractor with motion control lever in
neutral (N) position.
• Release parking brake and clutch/brake
pedal.
• Slowly move motion control lever to
desired position.
NOTE: The effort to move the motion con-.
trel lever will reduce alter the first few
hours of use. This is normal.

STOPPING
MOWER BLADES • _To stop mower blades, move attachment clutch Lev_ to =DISENGAGED"
position.
GROUND

tractor is standing idle with the engine running, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility, always stop engine when

Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD

Position

"Disengaged"
Position

Failure to move throttle control to

DRIVE -

TO ADJUST

• To stop ground ddve, depress
clutch/brake pedal into full "BRAKE" position.

MOWER

CU'I-FING

HEIGHT

The cutting height is control!ed by turning
the height adjustment knob m desired
direction.
• Tum knob clockwise (G) to raise cutting
height.
•Tum
knob counterclockwise (,_)to
lower cuttin_l height.
The cutting hezght range is approximately
1-1/2" to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These he=ghts are ap-

• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/Drake pedal is depressed.
ENGINE • Move throttle control to slow position.
14

proximateandmay varydependingupon
soil conditions,heightof grassandtypes
of grassbeingmowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut oft the engine.
• Select desired height of cut.
• Lower mower with attachment lift control.
• Start mower blades by engaging attachment clutch control.
• TO STOP MOWER BLADES - disen,_age attachment clutch control.
CAUTION:
Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Clutch
Lever =Engaged"

Attachment Lift
Lever High Position

"Disengaged"

• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position and engage parking brake.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not retum to neutral (N) position
when the clutch/brake pedal is depressed.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
• Raise attachment liftto highest position
with attachment lift control.
• Pull freewheel control knob out and hold
in position by inserting retainer spring
into forward hole of control rod.
• Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage when
transporting your tractor on a truck or a
trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).

Y
Low

Guard

TOWING
TO OPERATE

ON HILLS

_CAUTION:
Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on
hills._
• If slowing is necessary, move throttle
control lever to slower position.

CARTS

AND

OTHER

ATTACHMENTS
Tow only the attachments that are recommended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.

15

BEFORE
CHECK

STARTING

ENGINE

THE ENGINE

•• Be sure freewheel control is in the
transmission engaged position.
• Sit on seat in operating position,
depress clutchlbrake pedal and set
parking brake.
• Place motion control lever in neutral (N)
position.
• Move attachment clutch to "DISENGAGED" position.
• Move throttle control to choke position.
NOTE: Before starting, read the warm and
cold starting procedures below.
• Insert key into ignition and turn key
clockwise to _3TART" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the

OIL LEVEL

• The engine in your tractor has been
shipped, from the factory, already tilled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Unthread and remove oil fill cap/dip
stick;, wipe oil off. Reinsert the dipstick
into the tube and rest oil till cap on the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If necessary, add oil until "FULL" mark on
dipstick is reached. Do not ovedilL
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Customer
Responsibilities section of this manual).
• To change engine oil, see the Customer
Responsibilities section in this manual.
ADD

GASOLINE

• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
,_d weather starting.
WARNING: Expedence indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids dudng storage. Acidic
gas can d_,_nage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines an_carburetor are

choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
• When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
• When engine starts, allow engine to run
with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast position. This may require an engine warmup pedod from several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION
WARM UP

• Before ddving the unit in cold weather,
the transmission should be warmed up
as follows:
• Be sure the tractor is on level qround.
• Place the motion control lever =nneutral.
Release the parking brake and let the
clutch/brake slowly ratum to operating
position.
• Allow one minute for transmission to
warm up. This can be done dudng the
engine warm up period.
• The attachments can also be used during the engine warm-up pedod after the
transmission has been warmed up.
NOTE: At a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be

empty. Use fresh fuel next season. See
Storage Instructions for additional information. Never use engine or carburetor
cleaner products in the fuel tank or permaznt damage may occur.
CAUTION: Fill to bottom of gas tank
tiller neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
16

adjustedfor bestengineperformance,
See"TOADJUSTCARBURETOR"inthe
ServiceandAdjustmentssectionof this
manual.
PURGETRANSMISSION

the neutral (N) position. Repeat this procedura with the motion control lever
three (3) times.
• Your tractor is now purged and ready for
normal operation.

MOWING TIPS

,_CAUTION:
Never engage or disengage freewheel lever while the engine is
running.
To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor
for the first time. This procedure will
remove any trapped air inside the transmission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replacement, it should be purged after reinstallation before operating the tractor.
• Place tractor safely on level surface with
engine off and parking brake set.
• Disengage transmission by placing freewheel control in freewheeling position
(See =TO TRANSPORT"
in this section
of manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to slow position. With motion
control lever in neutral (N) position,
slowly disengage clutcl',Jbrake pedal.
• Move motion control lever to full forward

• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be propedy leveled for
best mowing performance.
See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribution of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left
hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the attachment being used.

position and hold for five (5) seconds.
Move lever to full reverse position and
hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be
no movement of drive wheels. The air is
being removed from hydraulic drive system.
• Move motion control lever to neutral (N)
position. Shut off engine and set parking
brake.
• Engage transmission by placing freewheel control in ddvTng=position (See
=TO TRANSPORT"
in this section of
manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to half (1/2) speed. With
motion control lever in neutral (N) position, slowly disengage clutch/brake
pedal.
• Slowly move motion control lever forward; after the tractor moves approximately five (5) feet, slowly move motion
- control lever to reverse position. After
the tractor moves approximately five (5)
feet return the motion control lever to
17

MULCHING
MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recurting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.

• Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a second cut, mow across or perpendicular to
the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
Max 1/3

18

CUSTOMER RESPONSIBILmES

T

CheCk "Rre Pressure
Check Operator Presence and
Interlock Systems

R

Check for LOOSeFasteners

T

Lubrication

0

Check

Batteqf

R

c_an

Battery and Terminals/Recharge

Check

Transa, xle Cooling

ll_

V_'7 !

Chart

Ik_

Level

V'
If

AdjUst Blade Belt(s) Tension

i I_s

Adjust Motion Drive Belt(s) Tension
Check

Engine

Change

Oil Level

Engine

ll_e
V'

Oil

I_1.2,:

V p

E

Clean

Air Filter

_2

N

Clean

Air Screen

V'._

G

Insp.ect MuftiedSpark

N

ReplaceEngine
Oil Filter
(If equipped)
Clean
Cooling
Fins

_.a
_2

Replace
Rel_lace

Spark Plug
Air Filter Paper

if=

Replace

Fuel Filter

I - _p
2 - Serztce
3 - If eq_

Arre_ter

I

V w

Cartridge

ll_

more olten when operating under = heavy load or it) htg_ _t
more often whe_ operatir_g ill dirty or dusty conclitioc_s.
wi_ oil fliter, change o_ eveW 50 ho_-s.

t4w_oeratures.

4 - Replace blades mine often when mowing_nsandy soil.

GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made periodically to propedy maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be che_:ked at least once each season.
• Once a year you should replace the
spark plug, clean oPreptace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.

5. If equipped wil_ mJj*aMable syshml.
s - Not requlr_l if _olpped
wt_ n_Inten_nce-Tree
bebq
7 - T_ghten front L_'fO pivot bolt to 35 It.-I=4. mexknum.
Do not overtighton.

LUBRICATION

CHART

O
Zerk

Spindle
Zerk
Front
Wheel
Bearing
Zerk

49 Engine

Clutch
Pivot(s)

,

,

O SAE 30 or 10w30 Motor OIL

USE

_ General
Grease
Refer to Purpose
Maintenance
Engine" Section

Check engine oil level.
Check brake operation.
Check tire pressure,
Check operator presence and interlock
systems for proper operation.
Check for loose fasteners,

IMPORTANT:
Do not oil or grease the pivot
points which have special nylon bearoings.
Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated,
use only a dry, powdered graphite type lubricant sparingly.
19

BEFORE
•
•
•
•
_
•

i I_'

EACH

TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
on page 5 of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local pads
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and interlock systems are working properly. If your
tractor does not function as described
below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt _y the operator to leave the
seat sho_!d shut off the engine.
• The attachment clutch should never
operate unless the operator is in the

• Reassemble hex bolt, Iockwasher and
fiat washer in exact order as shown.
• Tighten bolt securely (27-35 R. Lbs.
torque).
IMPORTANT:. Blade bolt is Grade 8 heat
treated.
Trailing
Edge

(Grade 8)°.._3_"

Flat Washer

*A Grade8 heattreatedboltcanbe
idenlffiedby sixlines onthebolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade can be sharpened with a file
or on a grindingwheel. Do not attempt
to sharpen while it is on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructionssupplied with balancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a horizontal position. If either end of the blade
moves downward, sharpen the heavy
end untilthe blade is balanced.

seat.
5/8" Bolt
or Pin

BLADE CARE
_- _For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE

Assembly
Star

Hex Bolt

Blade

BATTERY

REMOVAL

Your tractor has a battery charging system
which is sufficientfor normal use.
However, periodic charging of the battery
with an automotive charger will extend its
life.
• Keep battery
and terminals
clean.
• Keep battery
boltstight.
• Keep smallventholesopen,
• Recharge at 6-10 amperes for 1 hour.

• Raise mower to highest position to allow
access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
• Install new or resharpened blade with
trailing edge TJptowards deck as shown.
IMPORTANT: To ensure proper assembly,
center" hole in blade must align with star
on mandrel assembly.
20

TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak"
power.
• Open battery box door.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable ends
with wire brush untilbright.
• Coat terminals with grease or petroleum
jelly.
• Reinstall battery (See =REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this manual).

Check the crankcase oil level before starting the engine and after each eight (8)
hours of operation. "tighten oil fill cap/dipstick securely each time you check the oil
level.
TO CHANGE

ENGINE

OIL

Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG, or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely, replace
oil drain plug and tighten securely.
• Refill engine with oil through oil fill dip
stick tube. Pour slowly. Do not overfill.
For approximate capacity see =PRODUCT SPECIFICATIONS"
on page 5 of
this manual.

V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.

TRANSAXLE
COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling,
Do not attempt to clean fen or transmission while engine is running or while the
transmission is hot.
• Inspect cooling fan to be sure fan
blades are intact and clean.
• Inspect cooling fins for dirt, grass clip
pings and other materials. To prevent
damage to seals, do not use compressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
center.

• Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube
when taking reading.
Keep oil at
=FULL" line on dipstick. Tighten cap
onto the tube securely when finished.

CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn
dried gum fibers.
Knob
Cover

Wing Nut
Foam

ENGINE
Air Cleaner
Base

LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating ternperature.
Change the oil after every 50 hours of
operation or at least once a year if the
tractoris not used for 50 hours in one
yeaL

Air Cleaner
Paper
Cartridge

Fill
CapOips_ck
Air Screen
Drain Plug

21

CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
extemal surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
coolingfins, and/or cooling shrouds removed will cause engine damage due to
overheating.

• Remove oil filter and wipe off filter
adapter.
• Apply a thin coating of new engine oil to
the rubber gasket on replacement oil filter.
• Install replacement oil filter on filter
adapter. Tum oil filter clockwise until
rubber gasket contacts the filter adapter,
then tighten filter an additional 1/2 tum.

AIR FILTER
Your engine will not run propedy using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
• Remove knob and cover.

• Fill crankcase with new oil (See fro
CHANGE ENGINE OIL" in this section
of this manual). For approximate capacity see =PRODUCT SPECIFICATIONS"
on page 3 of this manual.
• Start the engine and check for oil leaks.
Correct any leaks before placing engine
into full operation.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
on page 5 of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructingfuel flow to carburetor, replacement is required.
• With engine cool, remove filter and plug
fuel line sections.
• Place new fuel filter in position in fuel
line with arrow pointingtowards carburetor.
• Be sure there are no fuel line leaks and
clam.ps are propedy positioned.

• Remove wing nut and air cleaner from
base.
TO SERVICE

PRE-CLEANER

• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth. Allow it
to dry.
• Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.

TO SE[ _'ICE CARTRIDGE
• Replac'_ a dirty, bent, or damaged cartridge.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage
the cartridge.
_ ._
• Reinstall the pra-cleaner (cleaned and
oiled) over the paper cartridge.
• Reassemble air cleaner, wing nut, cover
and tighten knob securely.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
• Drain oil from engine crankcase (See
"TO CHANGE ENGINE OIL" in this section of this manual, through step remove
drain plug).
22

FuelRlter
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.

• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automotive typewax.
We do not recommend using a garden
hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water
in engine can result in a shortened engine
life.

,_CAUTION:
Before performing any service or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.
• Place attachment clutch in "DISENGAGED"
position.
• Turn ignition key =OFF' and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.
TO REMOVE

MOWER

• Disconnect front links from deck by
removing retainer springs.
• Raise lift lever to raise suspension
arms. Slide mower out from under tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL MOWER

Mower will be easier to remove from the
right side of tractor.
• Place attachment clutch in =DISENGAGED" position.
• Move attachment lift lever forward to
lower mower to its lowest position•
• Roll belt off engine pulley.
• Disconnect clutch rod from clutch lever
by removing retainer spring.
• Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
• Disconnect suspension arms from rear
deck brackets by removing retainer
springs.

• Raise attachment lift lever to its highest
position.
• Slide mower under tractor with discharge guard to right side of tractor.
• Lower lift lever to its lowest position.
• Install mower in reverse order of
removal instructions .....
Retainer

Suspension
Arms

Engine Pulley
Front
Link

(Both Sides)
Retainer
Spring

(Both Sides)

Anti-Swaybar

23

,O LEVELMOWERHOUSING

• If links are not equal in length, adjust
one linkto same length as other link.
• To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
• When distance =D" is 1/8" to 1/2" lower
at front than roar, tighten nuts =P
against trunnion on both front links.
• To raise front of mower, loosen nut =P
from trunnion on both front links.
"lightan nut "E"on both front links an
equal number of tums.
• When distance =D" is 1/8" to 1/2" lower
at front than roar, tighten nut =P against
trunnion on both front links.
• Recheck side-to-side adjustment.

\djust the mower while tractor is parked
)n level ground or driveway. Make sure
ires are properly inflated (See =PRODJCT SPECIFICATIONS").
If tires are
_ver or underinflated, you will not proPedy
_djust your mower.
_IDE-TO-SIDE

ADJUSTMENT

, Raise mower to its highest position.
, At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
, If adjustment is necessary, make adjustment on one side of mower only.
, To raise one side of mower, tighten lift
link adjustment nut on that side.
, To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:
Each full turn of adjustment nut
Nill change mower height about 1/8".
, Recheck measurements

Mandrel

after adjusting.
Bottom

o%u.°m
"_'-"_

Both Front Links Should be Equal in Length

'°u"

Ground Line

_""_'TA

Suspension
Arm
Nut "G"
Nut =I-P

Lift Link Adjustment Nut
FRONT-TO-BACK
IMPORTANT:

ADJUSTMENT

Deck must be level side-to-

side. If the following front-to-back adjustment is.necessary, be sure to adjust both
front links equally so mower will stay
level side-to-side.
_ _,_
To obtain the best cutting results, the
mower housing should be adjusted so that
the front is approximately 1/8" to 1/2"
lower than the roar.when the mower is in
its highest position;
Check adjustment on right side of tractor.
Measure distance =D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
• Before making any necessary adjustments, check that both front links are
equal i-n length. Both links should be
approximately
10-3/8".

Front Unks

TO REPLACE MOWER BLADE DRIVE
BELT (See Illustration Next Page)
The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL

-

• Remove mower from tracto[ (See "TO
REMOVE MOWER" in this section of
this manual).
• Work belt off both mandrel pulleys and
idler pulleys.
• Pull belt away from mower.
24

BELT INSTALLATION • Install new belt in reverse order of
removal.
• Make sure belt is in all pulley grooves
Mandrel
Pulley

and inside all belt guides.
• Install mower in reverse order of
removal instructions.

Idler

Mandrel
Pulley

TO ADJUST

BRAKE

TO REPLACE

Your tractor is equipped with an adjustable
brake system which is mounted on the
side of the transaxle.

MOTION

DRIVE

Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.

If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted.
• Depress clutch/brake pedal and engage
parking brake.
• Measure distance between brake operating arm and nut =A" on brake rod.
• If distance is other than 1-9/16", loosen
jam nut and turn nut =A" until distance
becomes 1-9/16". Retighten jam nut
against nut "A".
• Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest authorized service oenter/department.

• Remove mower (See =TO REMOVE
MOWER" in this section of this manual.)
• Remove belt from stationary idler and
clutching idler.
• Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and cver cooling fan blades.
• Pull belt toward front of tractor and
remove downward from around engine
pulley.
• Install new belt by reversing above procedure.

Engine.__._......_
Pulley

With Parking Brake =_Engaged"
,Nut "A"

Clutching Idler-Stationary Idler........

Nut

Transmission
Input Pulley _
B..,==.

Arm

Do I'
_
If further brake adjustrnentis necessary contact your nearest authorized service center/department

BELT

25

TO ADJUST MOTION CONTROL LEVER
The motioncontrol lever has been preset
at the factory and adjustment should not
be necessary.
If for any mason the motion control lever
will not hold its position while at a selected
speed, it may be adjusted at the friction
pack located on the right side of transmission.
• Park tractor on level surface. Stop tractor by tuming ignition key to =OFF" position, and engage parking brake.
• Adjust motion control lever by tighteni_j
adjustment Iocknut one half (1/2) rum.
NOTE: If for any reason the effort to
move the motion control lever becomes
too excessive, reverse the above adjustment procedure by loosening Iocknut 1/4
to 1/2 turn.

TO REMOVE WHEEL FOR REPAIRS
• Block up axle securely.
• Remove axle cover, retaining dng and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in
rear wheel hub and axle. Insert square
key.
• Replace washers and snap retaining
dng securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.

Road test tractor after adjustment and
repeat procedure if necessary.
TRANSMISSION REMOVAL/REPLACEMENT
Should your transmission require removal
for service or replacement, it should be
purged after reinstallation and before
operating the tractor. See =PURGE
TRANSMISSION" in the Operation section
of this manual.

Washe_
Retaining

A

Rin_____.,

AxleCover

"_

SquareKey
(Rear Wheel Only)

TO START ENGINE WITH A WEAK
BAI"rERY
ACAUTION:
Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE section of this manual).
If =jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor Is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
TO A'I-I'ACH JUMPER CABLES • Connect each end of the RED cable to
the POSITIVE (+) terminal of each battery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery.

Adjustment
Locknut

TO ADJUST STEERING WHEEL ALIGNMENT
If steedng wheel crossbars are not horizontal (left to dght) when wheels are positioned straight forward, remove steedng
wheel and reassemble per instructions in
the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact your nearest authorized
service center.
26

• Connect the other end of the BLACK

Hex B_

cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE
ORDER -

CABLES,

REVERSE

• BLACK cable first from chassis and
then from the fully charged battery.
• RED cable last from both batteries.
Positive
Terminal -

Terminal

Charged
Positive Terminal

Negative
Terminal

cPLACING
BA'I-rERY
AUTION:
Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
• Lift seat pan to raised position and open
battery box door.
• Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
• Install new battery with terminals in
same position as old battery.
• First connect RED battery cable to positive (+) terminal with hex bolt and keps
nut as shown. Tkjhten securely.
• Connect BLACK grounding cable to
negative (-) terminal with remaining hex
- bolt and keps nut. Tighten securely.
• Close battery box door.

Positive (Red) Cable

Negative (Black) Cat

TO REPLACE HEADLIGHT
BULB
• Raise hood.
• Pull bulb holder out of the hole in the
backside of the grill.
• Replace bulb inholder and push bulb
holder securely back into the hole in th
backside of the gdll.
• Close hood.
INTERLOCKS

AND RELAYS

Loose or damaged widng may cause yol
tractor to run pcody, stop running, or pre
vent it from starting.
• Check wiring. See electdcal wiring dia.
gram in the Repair Parts section.
TO REPLACE FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
• To replace, reverse above procedures.

Headlight
Wim
Connector

Seat Par
ENGINE
Maintenance, repair, or replacement of t!
emission control devices and systems,
which are being done at the customers
expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufa(
turar's service outlet.

Battery
Door

27

TO ADJUST THRO'n'LE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described
below before loosening cable. If adjustment is necessary, proceed as follows:
• With engine not running, move throttle
control lever from slow to choke position. Slowly move lever from choke to
fast position.
• Check to see if hole in throttle lever and
hole in speed control bracket are
aligned.
• if holes am not aligned, loosen cable
clamp screw and align the holes by
inserting a pencil or a 1/4" drill bit
through beth holes.
• Pull throttle cable up to remove slack
and tighten cable clamp screw. Remove
alignment pencil or drill bit.

to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
• Be sure you have a clean air filter and
the throttle control cable is adjusted
propedy (see above).
• Start engine and allow to warm for five
minutes. Make adjustments with engine
running and shift/motion control lever in
neutral (N) position.
• Idle speed setting - With throttle control
lever in slow position, engine should
idle at 1750 RPM. If engine idles too
slow or fast, turn idle speed adjusting
screw in or out until correct idle is attained.
• Idle fuel needle S_tting - With throttle
control lever in slow position, turn idle
fuel adjustment needle in (clockwise)
until engine begins to die and then turn
out (counterclockwise) until engine runs
rough. Turn needle to a point midway
between those two positions.
• Recheck idle speed. Readjust if necessary.

Cable Clamp_
Screw

_7_

SpeaedeCOntrol

ACCELERATION

_'_]_[

TEST -

• Move throttle control lever from slow to
fast position. If engine hesitates or dies,
tum idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest AUTHORIZED service center, which has proper
equipment and experience to make any
necessary adjustments.

Throttle Lever
TO ADJUST

CARBURETOR

The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be
required to compensate for differences in
fuel, temperature, altitude or load. if the
carburetor does need adjustment, proceed
as fol_ws:
In general, fuming the adjusting needles
in (clockwise) decreasesthe= supply of fuel
to the engine giving a leaner fuel/air mixture. Tuming the adjusting needles out
(counterclockwise) increases the supply of
fuel to the engine giving a richer fuel/air
mixture.

Idle Speed
Adjusting
Screw
_

IMPORTANT:
Damage to the needles and
the seats in carburetor may result if needle is tumed in too tight.

Adj ..gf
Needle

NOTE: The carburetor on this engine is
low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt

_

_

l- rr l
II I_r

28

l

I
I
--t_b--

)...4

Immediatelyprepareyour tractorfor storage,atthe endof the seasonor if the tractorwill not be usedfor 30 days or more.
,_CAUTION:

Also, experience indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine while in
storage.
• Drain the fuel tank.

Never store the tractor with

gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before storing in any enclosure.

• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.

TRACTOR
Remove

mower from tractor for winter

storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves,
etc. Store in a clean, dry area.
• Clean entire tractor (See "CLEANING"
in the Maintenance section of this man-

NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carbure-

ual).
• Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
• Lubricate as shown in the Maintenance
section of this manual.
• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY

tor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE

OIL

Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark plug
hole(s) into cylinder(s).
• Turn ignition key to "START" position for
a few seconds to distribute oil.

• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of

• Replace with new spark plug(s).

OTHER
• Do not store gasoline from one season
to another.

thi_ manual).
° After cleaning, leavecables disconnected and place cables_,h_re they cannot
come in contact with battery terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.

• Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline will
cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt."

ENGINE

• Cover your tractor with a suitable protective cover that does not retain moisture.

FUEL SYSTEM

Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT:
Never cover tractor while
engine and exhaust areas are still warm.

IMPORTANT:
It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
filter, fuel hose, or tank during storage.

29

TROUBLESHOOTING CHART
PROBLEM
Willnotstart

CAUSE

CORRECTION

• Engine valves out of adjustment.

• Fill fuel tank.
• See "TO START ENGINE _ in
Operation section.
• Wait several minutes before
attempting to start.
• Replace spark plug.
• Clean/replace air filter.
• Replace fuel filter.
• Drain fuel tank and carburetor,
refill tank with fresh
gasoline and replace fuel filter.
• Check all wiring.
• See "To Adjust Carburetor" in
Service and Adjustments
section.
• Contact an authorized service
center.

•
•
•
•
•

•
•
•
•
•

• Out of fuel.
• Engine not =CHOKED" properly.
• Engine flooded.
•
•
•
•

Bad spark plug.
Dirty airfilter.
Dirty fuel filter.
Water in fuel.

• Loose or damaged wiring.
• Carburetor out of adjustment.

Hard to start

Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel tilter.
Stale or dirty fuel.

• Loose or damaged wiring.
• Carburetor out of adjustment.

• Engine valves out of adjustment.
Engine will not turn
over

• Clutch/brake pedal not
depressed.
• Attachment clutch is engaged.
• Weak or dead battery.
• Blown fuse.
• Corroded battery terminals.
• Loose or damaged wiring.
• Faulty ignitionswitch.
• Faulty solenoid or starter.

Clean/replace air tilter.
Replace spark plug.
Recharge or replace battery.
Replace fuel tilter.
Drain fuel tank and refill with
fresh gasoline.
• Check all wiring.
• See "To Adjust Carburetor" in
Service and Adjustments
section.
• Contact an authorized service
center.
• Depress clutch/brake pedal.

• Faulty operator presence
switch(es).

Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignitionswitch.
Check/replace solenoid or
starter.
• Contact an authorized service
center.

Engine clicks but will _
not start

•--Weak or dead battery.
• Corroded battery terminals.
• Loose or damaged wiring.
• Faulty solenoid or starter.

•
•
•
•

Loss ofpower

• Cutting too much grass/too
fast.
• Throttle in =CHOKE" position.
• Build-up of grass, leaves and
trash under mower.
• Dirty air filter.
• Low oil level/dirty oil.

• Set in "Higher Cut" position/reduce speed.
• Adjust throttle control.
• Clean underside of mower
housing.
• Clean/replace air filter.
• Check oil level/change oil.

3O

•
•
•
•
•
.
•

Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or
starter.

TROUBLESHOOTING
PROBLEM
Loss of power (coot'd)

CHART
CAUSE

CORRECTION

• Faulty spark plug.
• Dirtyfuel tilter.
• Stale or dirtyfuel.
• Water in fuel.

• Spark plug wire loose.
•
•
•
•

Dirty engine air screen/tins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.

• Engine valves out of adjustment.
Excessive vibration

• Worn, bent or loose blade.
• Bent blade mandrel.
• Loose/damaged part(s).

• Clean and regap or change
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Drain fuel tank and carburetor,
refill tank with fresh gasoline an(
replace fuel filter.
• Connect and tighten spark plug
wire.
• Clean engine air screen/fins.
• ClearVreplace muffler.
• Check all widng.
• See =ToAdjust Carburetor" in
Service and Adjustments
sacfion.
• Contact an authodzed service
center.
• Replace blade. "13ghtenblade
bolt.
• Replace blade mandrel.
• Tighten loose part(s). Replace
damaged parts.

Engine continues to
run when operator
leaves seat with at
tachment clutch
engaged

• Faulty operator-safety presence control system.

• Check wiring, switches and connections. If not
corrected, contact an authorized
service center/
department.

Poor cut- uneven

•Wom,

• Replace blade. Tighten blade
bolt.
• Level mower deck.
• Clean underside of mower hous.
ing.
• Replace blade mandrel.
• Clean around mandrels to open
vent holes.

bent or loose blade.

• Mower deck not level.
• Buildup of grass, leaves, and
trash under mower.
• Bent blade mandrel.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
Mower blades will not
rotate

Poor grass discharge

• Obstruction in clutch mechanism.
Worn/damaged mower drive
belt.
• Frozan idler pulley.
• Frozen blade mandrel.

• Remove obstruction.

• Engine speed too slow.

• Place throttle control in =FAST"
position.
• Shift to slower speed.
• Allow grass to dry before mowing.
• Level mower deck.
• Check tires for proper air pressure.
• Replace/sharpen blade. Tighten
blade bolt.

• Travel speed too fast.
• Wet grass.
• Mower deck not level.
• Low/uneven tire air pressure.
• Worn, bent or loose blade.

31

• Replace mower drive belt.
• Replace idler pulley.
• Replace blade mandrel.

_ROUBLESHOOTING
PROBLEM
Poor grass discharge
(coot'd)

CHART
CAUSE

CORRECTION

• Buildup
trash under
of grass,
mower.
leaves and
;• Mower drive belt worn.
I• Blades improperly installed.
I.

Improper blades used.

• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.

• Clean underside of mower
housing.
• Replace mower drive belt.
• Reinstall blades sharp edge
down.
• Replace with blades listed in
this manual.
• Clean around mandrels to open
vent holes.

Headlight(s) not work
ing (if so equipped)

•
•
•
•
•

Battery will not charge

• Bad battery ceU(s).
• Poor cable connections.
• Faulty regulator (if so
equipped).
• Faulty alternator.

• Replace battery,
• Check/clean all connections.
• Replace regulator.

• Freewheel control in "disengaged" position.
• Motion drive belt worn, damaged or broken.
• Air trapped in transmission
dudng shipment
or servicing.

• Place freewheel controlin
"engaged" position.
• Replace motion drive belt.

Loss of drive

Engine "backfires"
when turning engine
"OFF"

Switch is "OFF".
Bulb(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.

• Engine throttle controlnot set
at "SLOW" position for 30 seconds before stopping engine.

32

•
•
•
•
•

Turn switch "ON".
Replace bulb(s),
Check/replace light switch.
Check wiring and connections.
Replace fuse.

• Replace alternator.

• Purge transmission.

Move throttle control to "SLOW"
position and allow to idle for 30
seconds before stopping
engine.

TRACTOR - - MODEL NUMBER 917.271121
SCHEMATIC

-

o'l Itli
BATTERY

SOLENOID

FUSE30AMP.

AMMETER

CLUTCH I BRAKE
(PEDAL UP)
I
--

I

, ....

i

I

i _

i

_" - - -e

i

I

_

i

_

I

(CLUTCH OFF)

I

FUEL

:
i

; 85
=SEAT
........ SWITCH t

_

86 '

_ue

FUEL SHUT-OFF

I

SOLENOID

_s_TTIcO_ _
IGNITIO_
(NOT OCCUPIED)
_

_ir

PRESENCE87A
RELAYJII#1

_

85
187

!

86
30 _i

J
PRESENCE
RELAY
°"_'_--OPERATOR
-_Z_
_-'#2

1

IGNITION

PLUG

UNiT

(2 PLUGS ON
TfIIN CYL ENGINES)
GAP

SBAR_ "

BLACK

_RO_

IPf Sf_4

I_J_JT

tS At4P OC e 3a00 RFt4

M

_IREGUI

)

_REGULATOR

OPERATOR
PRESENCE RELAY #3
t85

_
i

STATOR
BRAKE _

L

ow ALTERNATOR

HEADLIGHTS

Rm

WIRING INSULATED CUPS
;, NO'I_: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.

IGNt_ON

NON-REMOVABLE
CONNECTIONS

RELAY

REMOVABLE
CONNEC_ONS

SWITCH

33

TRACTOR

- - MODEL NUMBER

917.271121

ELECTRICAL

I

i

34

•

TRACTOR

- - MODEL

NUMBER

917.271121

ELECTRICAL

KEY
NO.
1
2
8
16
19
20
21
22
24
25
26
27
28
29
30
31
32
33
40
41
42
43
44
45
52
70
81

PART
NO.
163465
74760412
156417
161343
STD551125
73350400
147430
4152J
4799J
146147
108824X
73510400
4207J
160784
140301
124211X
141226
109310X
161351
71110408
131563
145673
73640400
121433X
141940
163845
109748X

DESCRIPTION
Battery 12 Volt 28 Amp
Bolt, Hex Head 1/4,20 onc x 3/4
Case, Battery Mech Hinge
Switch, Interlock N Opn/N Opn
Washer, Lock
Nut, Hex, Jam 1/4-20 UNC
Hamese, LightSocket(Includes4152J)
Bull, Light
Cable, Battery,6 Gauge, Red, 11"
Cable, Battery, 6 Gauge, Red, W/16 Wire
Fuse, 30 Amp
Nut Keps Hex 1/4-20 Unc
Cable, Ground, 6 Gauge, Black, 12"
Switch, PlungerNormalOp Olico
Switch, 19nition

Nut,Igni'_n
Cover, Key Switch
Key, Ign_don
Harness, Ignition
Bolt, Hex Head, Fin. 1/4-20 x 1/2
Cover, Terminal,Red
Solenoid
Nut Keps BIkHex 1/4-20 UNC
Ammeter Rectangular6 Amp
ProtectionWire Loop
Hamese Engine
RelayAsm.

NOTE: Allcomponentdimensionsgiven in U.S. inches
1 inch = 25.4 mm

35

TRACTOR

- - MODEL

NUMBER

917.271121

CHASSIS AND ENCLOSURES

28

58

12

51

14

11

4

3
74

3

3

36

•

TRACTOR

- . MODEL

NUMBER

917.271121

CHASSIS AND ENCLOSURES

KEY

PART

NO.

NO.

1
2
3
4
5
9
10
11
12
13
14
17
18
25
26
28
29
30
31
37
38
39
51
52
53
54
55
57
58
60
64
74
140
142
143
144
145
--

160392
140356
17490612
19131216
155272
161917X013
STD533710
155927
145660
155936
17490608
144983X558
126938X
19131312
STD541437
145198X558
155217
151287X558
139976
17490508
139886
139887
73800400
19091416
145201
161464
145202
STD522507
150127
72140606
154798
736806OO
158418
156095
154966
154207
156524
5479J

DESCRIPTION
ChassisAssembly
Dmwbar
Screw, TIxI. Roll. 3/8-16 x 3/4
Washer 13/32 x 3/4 x 16 Gauge
Bumper Hood/Dash
Dash
Bolt,Carriage 3/8-16 x 1
Panel, Dash, LH.
Clip _neerman Gdlle P/L
Panel, Dash, R.H.
ScrewThdrol 3/8-16 x 1/2
Hood Assembly
Bumper Hood
Washer 13/32 x 13/16 x 12 Gauge
Nut
Gdlle w/Clips MS-558
Lens, Gdlle
Fend/Ftrest Pnt STLT N HLD 558
Bracket, Fender Support
Screw Thdrol 5/16-18 x 1/2 Tyt
Pivot BracketAssembly,LH.
PivotBracketAssembly,R.H.
Nut Lockw/Insert I14-20 UNC
Washer 9/32 x 7/8 x 16 Ga.
BracketGdne PickoffLH
Screw Hex Wshd 9-18 x 7,_
BracketGdlle PickoffRH
Bolt, Fin Hex 114-20UNC x .75
DuotAir Engina P/t. LT
BoltRdhd Sqnk 3/8-16 UNC x 3/41
Dash LowerSTLT
Nut Crownlock3/8-16 UNC
BracketSuspensionFront
Plate ReinforcementSTLT
Bracket Swaybar Chassis
Bracket Pnt FootrestSTLT
RJod Pivot Chassis/Hood
Plug, Button

NOTE:Allco_oonentdlmendonsgivenin U.S.inches
1 inch= 25.4mm

37

TRACTOR

- - MODEL NUMBER

917.271121

GROUND DRIVE

62

.146
27
77

100

H 38

TRACTOR

- - MODEL

NUMBER

917.271121

GROUND DRIVE

KEY
NO.

PART
NO.

1
2
3
8
10
16

150071
142431
143995
154792
76020416
73800500

18

74780616

19

73800600

21
22
24
25
26
27
28
29
30
32
34
35
36
37
38
39
40
41
42

130564
145627
73350600
106888X
19131316
76020412
145204
124236X
130807
74760512
155071
120183X
19211616
1572H
123674X
74760644
4470J
154777
19131312

43
47
48
49
50
51
52
53
55
56
57
59
61

19111012
127783
154407
123205X
74760624
73680600
73680500
105710X
1(_5709X
74760620
140294
140312
17490612

62
63
64
65

8883R
140186
71170764
10040700

DESCRIPTION

KEY
NO.

TransaxleAssembly
Spring, Return, Brake
Pulley,Transmde
Rod ShiftHydro LT
Pin Cotter 1/8 x I CAD
NutLockHexW/Ins. 5/16-18
Uric
BoltFinHex 3/8-16Uncx1 Gr.
5
NutLockHexW/Wsh 3/8-16
Unc
Knob, Deluxe 1/2-13
Rod, Brake Hydro
Nut, Hex Jam 3/6-16 Uric
Spring, Brake Rod
Washer
Pin Cotter 1/8 x 3/4 CAD.
Rod, ParkingBrake
Cap, ParkingBrake
Bracket,Transaxle
BoltHexHd 5/16-18Uncx3/4
Shaft, Foot Pedal
Bearing, Nylon
washer
Pin, Roll
Pulley,Idler, Flat
Bolt
Spacer, Split
Keeper, Belt Idler
Washer 13/32x 13/16x 12
Gauge
Washer 11/32x5i8x12Ga.
Pulley, Idler,V-Groove
Bollcrank ClutchGrnd Drw SIJ
Retainer,Bolt
Bolt
Nut Crowolock 3/6-16 UNC
Nut, Crownlcok 5/16-18 Unc
Link,Clutch
Spring,Return, Clutch
BoltHex 3/8-16 x 1-1/4
V-Bait, GroundDrive
Keeper,Cent_Span
SerewT_roll 3/8-16x3/4Ty.
"IT
Cover, Pedal
Pulley,Engine
BoltHex 7/16-20x4Gr.5
Washer

PART
NO.

66
70
71
72

154778
134683
140158
19132012

73

156347

74
75

121199X
121749X

76
77
78

1200(X)01
123583X
121748X

81

156046

82
83
84
86
87
88
89
90
93
94
95
96
97

123782X
19171216
161901
71208
19212016
12_
158388
124346X
142564
140462
144643
4497H
140469

98
100
102

73510600
19111216
141322

103

73940800

104
105
106

140156
71070516
74780520

116

72110610

144
145
146
147
148
149
150
151

19111016
74490540
74490536
74490524
159103
122052X
150935
19133210

DESCRIPTION
Keeper Belt EngineHydro
Keeper Belt Engine
StrapTorque Lh Hydro 18/20"
Washer 13/32 x 1-1/4 x 12
Gauge
StrapTorqua Rh Hydro 18/20"
T
Spacer, Split
Washer 25/82 x 1-1/4 x 16
Gauge
E-Ring
Key, Square
washer 25/32 x 1-5/8 x 16
Gauge
ShaftAsm. Cross Hydro 20"
Tires
SpringTorsion T/A
Washer 17/32 x 3/4 x 16Ga.
Rod, "13eHydro 20" Tires
Bushing
Washer 21132x 1-1/4 x 16 Ga
Ring Klip #5304-62
Console, Shift
Nut Self-Thd Wsh-hd 1/4 Zinc
Une Fuel Hydro 4"
Fan, Hydro 7"
Control BypassHydro 20" Tire._
Retainer Spring 1"Zinc/Cad
Keeper Bolt Rh Hydro 0750.
18/20"
Nut KepsHex 3/8-16Unc
Washer 11/32 x 3/4 x 16 Ga.
Washer BOlMIle .501D x
1.50D
Nut Hex Jam Toplook 1/4-20
Unf
Arm,ControlHydro
Screw Cap Hex 5/16x 18 x I
Bolt Fin Hex 5/16-18 Unc x 1114
Bolt Rdhd Sopeck 3/8-16 x
1.25
Washer 11/32 x 5/8 x 16 Ga.
Bolt Hex Flghd 5/16-18 Gr. 5
BoltHex Flghd 5/16-18x2-1/4
BoltHex Rghd 5/16-18)(1-1/2
Spacer
Spacer Retainer Pm Mower
BushingNylonCoiterod
Washer 13/82 x 2 x 10 Ga.

NOTE: All componentdimensionsgiven in U.S. inches
1 inch= 25.4 mm

39

TRACTOR - - MODEL NUMBER 917.271121
STEERING ASSEMBLY

_M

_41

I
62

44

67
15

47

4O

TRACTOR - - MODEL NUMBER 917.271121
STEERING ASSEMBLY

KEY
NO.
1
2
3
4
5
6
7
9
9
10
11
13
15
17
18
19
20
22
23
25
26
27
28
29
30
32
36
37
38
39
40
41
42
43
44
46
47
51
54
62
63
65
66
67
68

PART
NO.
139768
154427
156483
157473
6266H
121748X
19_r/2016
120(XX_9
3366R
156438
STD551137
154779
73901000
156546
57079
124035X
126684X
71200410
127501
154406
126847X
136874
19131416
17490612
STD561210
130465
155O99
152927
139769
19133808
STD541537
100711L
145054
121749X
153720
121232X
6855M
STD541431
74780520
156594
STD523710
1547_0 -=r1544O4
74781044
154429

DESCRIPTION

steer_ whe_
Ax_ AssemblyS'I'MP Dropped STL
SpindleAssembly,LH.
SpindleAssembly,R.H.
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/6 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip
Bearing, Steering Column
DruglinkExtended Stamped
Washer, Lock
BeadngAxle STLT/GT
Nut, Lock, Flange 5/8-11 UNC
Shaft Assembly,steering
Washer, Thrust .515 x .750 x .033
Support, Shaft
Washer, Shim 114x 5/8 x .062
Screw Hex Socket 1/4-20 x 5/8
Pign_n Shaft Assembly
Bracket, Steering
Bushing,Link, Drag
Gear, Sector
Washer 13/32 x 7/8 x 16 Gauge
Screw, Thd., Roll. 5/8-16 x 3/4
Pin
Rod, Tm
Bushing,steedug
Screw
Insert, steedug Wheel
Washer 13/32 x 2-3/8 x 8 Gauge
Gripco Nut
Adaptor,steering Wheel
Boot, Steering Shaft
Washer 25_32x 1-1/4 x 16 Gauge
ExtensionShaft steedng LR.LT
Cap, Spindle
FiWng,Grease
NutLock Hex w.qns. 5/16-18 UNC
Bolt Fin Hex 5/16-18 UNC x 1-1/4
I_t Steedng Asm Sen/ice
Bolt, Fm Hex 3/8-16 UNC x 1 Gr5
Spacer Axle
BeadngAnn Pittman
Bolt,Fin Hex 5/8-11 UNC x 2-3/4
Axle, Brace

NOTE: A, component dimensionsgiven in U.S. inches
1 inch = 25A mm

41

TRACTOR

- - MODEL

NUMBER

917.271121

ENGINE

8O

t

33

33

29

/
_OPTIONAL

EQUIPMENT

42

TRACTOR - - MODEL NUMBER 917.271121

ENGINE

KEY
NO.

PART
NO.

1
2

162156
17720410

3

......

4
13
14
15
16
23
29
31
32
33
35
37

159420
12-041-03
13280328
132OO3O0
STD551237
159880
137180
109202X
158990
123487X
17490512
137040

38

.......

40
44
46
62
77
79
80
81
101

124028X
17490412
19091416
STD551131
19101216
M740108025
74760508
128861
M73030800

DESCRIPTION
Control,ThrottteiChoke
Screw, Hex Head, Thread Cutting 1/4-20 x 5/8
Engine, (See Breakdown)Kohler,Model No. CV16-43513
Muffler
Gasket KohlerCV13-CV16.5
Nipple, Pipe 3/8 NPT x 3-1/2
Elbow, Standard 90°, 3/8-18 NPT
Washer
Shield Brn/DbrGuard
Arrestor,Spark
Tank, Fuel
Cap Assembly,Fuel Seam, Vented
Clamp, Hose
Screw Thdrol 5/16-18 x 3-4 Tyt
Une, Fuel
Plug, Oil Drain (Order From EngineManufacturer)
Bushing,Snap, Fuel Line
Screw, Flex Washer Head, Thd,, Ro11.1/4-20x 3/4
Washer 9/32 x 7/8 x 16 Gauge
Washer, Lock
Washer 5/16x 3/4 x 16 Ga.
Bolt Hex
Bolt Hex Hd 5/16-18 Unc x 1/2
Nut Flange 1/4-20 Starter Nut
Nut Flange M8-1.25 Non-LK Zink

NOTE: Allcomponentdimensionsgiven in U.S. inches
1 inch= 25.4 mm

43

TRACTOR

- - MODEL

NUMBER

917.271121

SEAT ASSEMBLY

5

21

I
I

i
1

I

i

KEY
NO.
1
2
3
4
5
6
7
8
9
10
11

PART
NO.

DESCRIPTION

140123
140551
STD523710
19131610
145006
STD541437
124181X
17490616
19131614
155925
120068X

Seat _
_
Bracket,Pivot, Seat
Bolt
Washer 13/32xl xlOGauge
Clip, Push-In Hinged
Nut
Spdng, Seat
Screw,Thd.,Roll. 3/8-16xl
Washer 13/32xl x14Gauge
Pan, Seat EmbossQCK Conn.
KnobSeat

KEY
NO.
12
13
14
15
16
17
21
22
24

PART
NO.
121246X
121248X
72050412
134300
121250X
123976X
153236
STO541431
19171912

DESCRIPTION
Bracket,SwitchMounting
Bushing,Snap
Bolt,Carriage 1/4-20 x 1-1/2
Spacer, Split .28 x .88

Spdng
Lockout,Flange 114Grade 5
Bolt,Shoulder 5/16-18 UNC
Nut
Washer 17/32 x 1-3/16 x 12
Gauge
Bolt,Shoulder 5/16-18 x .62

25
127018X
NOTE: All componentdimensionsg'wenin U.S. inches
1 inch= 25.4 mm

44

TRACTOR - - MODEL NUMBER 917.271121

DECALS

6

4

3

10

16
20

11
12

KEY
NO.
1
3
4
6
7
8
9
10
11

PART
NO.
156811
1632OO
1632.(_
133644
163263
163203
163204
156439
142341

WHEELS

2_

KEY
NO.

DESCRIPTION
Decal, Oper. Instr.
Decal, Hood, R.H.
Decal, Hood, LH.
Decal, Customer Maintenance
Decal Dash Pnl Kohler
Decal, Deck Mower F_Z
Decal, Fender, Craftsman
Decal, Fender Danger
Decal, Drawbar Cntd Mvt Hyd
Lt

12
14
16
20
21
------

KEY
NO.

& TIRES

5,8
4,10

PART
NO.

DESCRIPTION

146046
160396
138047
149516
163205
138311
154515
154516
165066
165067

Decal, V-Belt Drive Schematic
Decal, V-Belt SchamaEc
Decal, Battery Diehard
Decal, Battery Dngr/Psn Eng
Decal, FenderAuto Sears
Decal, Lift Handle
Pad Footrest LH S'I1.T
Pad Footrest RH STLT
OwneCs Manual, Eng,sh
Owner's Manual, SpanPoh

PART
NO.

DESCRIPTION

1
2
3
4

59192
65139
106222X
59904

5
6

106732.X427
278H

7

9040H

/
3,g

Valve Cap, Tire
Stem, Valve
Tire, Front
Tube, Front'rim
(Not Provided,Sen_lceItem
Only)
Rim, Front
Fitting,Grease (FrontWheel

oray)
Beadng, Flange (Front Wheei

Orgy)
8
9
10

106108X427
122082X
7152J

Rim, Rear
Tire, Rear
Tube, Rear'fim
(Not Provided,Service Item

11
--

104757X
144334

Cap, Axle
Sealant, Tire 10 o_.

only)

NOTE: Allcomponent dimensionsgiven in U.S. inches
1 inch= 25A mm

45

TRACTOR - - MODEL NUMBER 917.271121
LIFT ASSEMBLY

29_

28

27

25 24
23

7

o8
i

/

i

!
/'

/

49

,/

/'

3O
3

\

13

26
6
6

13
19
13

2O

19
15

46

TRACTOR - - MODEL NUMBER 917.271121
UFT ASSEMBLY

KEY

PART

NO.

NO.

DESCRIPTION

159460
159471
105767X
12000002
19211621
120183X
125631X
122365X
139865
139866
4939M
127218
73350800
130171
73680800
139868
163552
110807X
19131016
2876H
76020308
126971X
73350600
138057
1502"33
140302
73540600
145212
110452X

LiftLever InnerWire Assembly
Shaft Assembly,Lift
Pin, Groove
E-RilxJ
Washer 21/32 x 1 x 21 Gauge
Beadng, Nylon
Grip, Handle, Fluted
Button,Plunger,Red
Link,Ult, LH.
Link,Lift, P,.H.
Retainer Spring
Link, Front
Nut,He_, Jam 1/2-13 UNC
Trunnion
NutCrownlock1/2-13 UNC
Arm, Suspension,Rear
Retainer Spring
Nut Special
Washer 13/32 x 5/8 x 16 Ga.
Spdug2-1/8"
Pin Cotter3/32-1/2
Rod Adj Uft Zinc
Nut Hex Jam 3/8-16 uric
Knob Infi_ 3/8-16 uncBIk Sym
TrunnionInfinHeight
Beadng,Pvt, Lift Spherical
Nut, Crownlock 3/8-24
Nut Hex/Large Lock
Nut Push Phos& OH

1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
23
24
25
26
27
28
29
30
31
32
49
50

NOTE: Allcomponentdimensionsgiven in U.S. inches
I inch= 25A mm

47

TRACTOR

- - MODEL

NUMBER

917.271121

MOWER DECK

,_

40

""--132
_""_
84

83
71

34
.33
31
58
17

21
116

113\ 111\ _14

\

26

16

118.t "_

28
29
,18
, _121
4

5

22

6

.J

19_

i

21

48

27

TRACTOR

- - MODEL NUMBER

917.271121

I_OWER DECK
KEY
NO.

PART
NO.

1
2
3

144393
STD533107
138017

4
5
6
8

138440
STD624008
130832
850857

9
10
11
12
13

STD551137
140296
134149
129895
137645

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

128774
110485X
140329
72110610
72140505
132827
159770
STD541431
134753
131267
105304X
123713X
110452X
130968
19111016

29
30
31
32
33
34
35
36
37

131491
157722
129963
153535
137266
s'rD533717
133835
131494
19131316

40

STD541437

41
43

133551
140083

44
45
46
48
49
50
51
52
53
54
55

KEY
NO.

DESCRIPTION
Mower Housing
Bolt
BracketAssembly,SwayBar,
Front
BracketAssembly,Sway Bar
Retainer Spring
Arm, Suspension,Rear
Bolt, Hex 3/8-24 x 1.25 Grade
8
Washer, Lock
Washer, Hardened
Blade, Mulching
Baadng, Ball
Shaft Assembly,Mandrel,
Vented (Includes Key Number
6)
Housing,Mandrel, Vented
Beadng, Ball, Mandrel
Stripper,Vented Mower Deck
Bolt, Carriage 3/8-16 x 1-I/4
Bolt,Carriage 5/16-18 x 5/8
Bolt, Shoulder
Baffle,Vortex
NutCrownlock5/16-18UNC
StltfenerBracket
Bracket,Deflector
Cap, Sleeve
Spdng, Torsion,Deflector
Nut, Push
Shield,Deflector
Washer 11/32 x 5/8 x16
Gauge
Rod, Hinge
ScrewThdRoltingWaseHead
Washer, Spacer
Pulley,Mandrel
Nut,Toplock,Ranged
Bolt
Fastner,ChristmasTree
Pulley, Idler, Rat
Washer 13/32x 13/16x 16
Gauge
Nut Crownlock3/8-16 UNC

PART
NO.

56
58
59
67
68
71
72
73
74

122052X
140086
141043
162113
144200
142427
131870
127847
121748X

75
76

12000029
128903

77
78
79
80
81
82
83
84
85
92
101
102
103
104
105
106
111
112
113
114
115
116
117
118
119
121
128
129
130

127845
160570
127498
153701
73350600
142028
120958X
156084
72140620
STD541437
136420
71161010
19061216
STD551110
160793
2029J
155197
155198
17490512
73510500
72110504
137644
133957
73930600
19121414
143723
153390
19131312
STD523710

131

STD533710

140088

Rod, Pivot, wi_ N_os
Rod, Clutch, Secondary,with
Nibs
Guard, Mandrel, LH.

132

19132203

STD624003
137729
133944
155066
131340
STD541410
139888
131845
133943
155046

Retainer
Screw,Thd. Boll 1/4-20 x 5/8
Washer, Hardened
RollerAssembly,Cam Follower
Bolt, Shoulder #10-24Grade5
Locknut
Bolt, Shoulder 5/16-18 UNC
Arm Assembly,Pad, Brake
Washer, Hardened
Arm, Idler

141
- -

6266H
130794

--

145411

DESCRIPTION
Spacer, Retainer
Spring,TorsionBrakes
Guard, TUV Idler
KnobCustom Oval
V-Belt
Rod, Clutch, Pdmary,with Nibs
Spring,Return
Arm,Clutch, Secondary
Washer 25/32 x 1-5/8 x 16
Gauge
Ring, KUp
Bolt, Shoulder 3/8-16 UNC x
1.44
Keeper,Spdng
LevorAsm. Clutch Pd PImSTLT
Bushing,Large, Brass
Spring,Mower Clutch
Nut, HexJam 3/8-16 Unc
Trunnion, Adj.
Washer Sintered
Keeper Belt Idler Fixed
BoltCarriage 3/6-16 x 2-1/2
Nut
MulcherCover
Screw
Washer #10
Washer, Lock
LatchAssembly,Bagger
Nut,Weld
Bracket,Gauge, Wheel LH.
Bracket,Gauge, Wheel R.H.
Screw Thdrol 5/16-18 x 3/4
Nut, Hex, Keps 5/16-18 UNC
Boll Carriage 5/16 UNC x 1/2
Bolt, Shoulder
Wheel, Gauge
Nut,Centedeek 3/8-16
Washer 3/8 x 715x 14 Gauge
Bracket
Washer Felt
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin He)( 3/8-16 UNC x 1
Gr. 5
Bolt, RDHD SQNK 3/6-16 UNC
xl
Spacer Washer 13/32 I.D. x 13/80.D. x 1/4
Washer Thrust .75 x 1.230
Mandrel Assembly(Includes
Key Numbers 6-10, 12-15, 31
and 32)
Mower Deck, Complete
(StandardDeck, Order
Separately MulcherPlate and
Gauge Wheel Components,
Key Nos. 101-106 and 111-121)

NOTE: Allcomponentdimensiousgiven in U.S.inchas
1 inch= 25.4 mm

49

TRACTOR

- - MODEL

NUMBER

917.271121

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650

58
41
139

28
59

26
23

19

4

35

50

TRACTOR

- - MODEL

NUMBER

917.271121

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650

KEY
NO.
1
2
3
4
5
6
7
8
9
13
14
15
17
16
19
23
24
25
26
27
28
29
30
34
35
36
37
38
39
40
41

PART
NO.

DESCRIPTION

142930
142931
142932
142928
142933
142934
142935
150771
142937
142938
142939
142940
142941
150772
150773
142944
142945
142946
150774
142948
142949
142950
150787
142951
142952
142953
142954
142955
150777
150778
142958

Housing,Lower
Assembly,UpporHousing
Seal, Lip
Ring, Wire Retaining
Ring, Retaining
Rearing, Shaft Ball
Beadeg, Cradle
Bearing, Thrust 30 x 52 x 13
Swashplata,Variable
B_:_ck,
Cy/inderAssembly
Arm,Trunnion
Seal, Up
Guide, Slot
Shaft, Motor
Bearing, Thrust 42x68x16
Block, CylinderAssembly
Seal, Up 10x25x7
Actuator,Bypass
Center SectionAssemblyKit
Seal, Lip 26 x 42 x 8
Ring, Retaining
Washer 26 x 35 x 1
Plate, Bypass
Oil Filter Element
Arm, Bypass
Ring, Retaining
Arm,Actuating
Pin, Actuating
Bolt 5/16-24 x 1-314
Locknut,Hex 5I16-24UNJC
Brake RotortStatorKit

KEY
NO.
43
44
52
53
56
58
59
62
63
64
68
69
83
85
88
89
90
91
92
93
113
114
119
134
135
139
140

PART
NO.

DESCRIPTION

142884
150829
142991
142961
142963
142964
142965
142966
142967
142920
142969
144610
142971
150806
142973
142974
142975
142976
142977
142978
142917
142918
142980
144607
144608
150775
150776

Washer 7/16 x 7/8 x .060
DilferantialAssembly
Washer 3/4 x 1.5 x,13
Seal .75 x 1.25 x .250
Shaft, Input
Bolt 1/4-20 x 1.38
Pin .50D x .43 ID x .750
Arm,Control
Puck, Dampener
Set Screw
Spring
Stud 5/16-24
JackshaftAssembly
Jackshaft
Screw, Cap
Washer 7/16 x 1 x 1/2
SleeveBeadng
Seal, Wiper
Spring,Block
Washer, BlockThrust
Cap, VentAssembly
Fitting,O-Ring Assembly
Spacer
Nut, Castle 5/16-24
Pin, Cotter
Spdng, Compression
Nut, Hex 5/16-24

NOTE: All componentdimensions given in U.Soinches
1 inch=25.4mm

51

TRACTOR

- - MODEL NUMBER

917.271121

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43513

CYLINDER HEAD, VALVE AND BREATHER

I

$
12

11 10

14

_-15
_--14

52

TRACTOR

- - MODEL

KOHLER ENGINE-MODEL

NUMBER

917.271121

NUMBER CV16S, TYPE NUMBER PS-43513

CYLINDER HEADNALVE/BREATHER

CRANKCASE

KEY
NO.

KEY
NO.

PART
NO.

1
2

12-3514_
12-755-63

3
4
5

7
8
9
10
11

12-411-01
12-041-10
12-017-01
12-017-02
12-016-01
12-016-02
X-75-23
12-318-19
25-186-01
12-599-03
M-0640034

12
13
14
15
16
17

12-089-01
12-173-01
12-755-03
12468-05
12-112-13
12-086-15

18
19
20

X-426-9
12-326-03
M-064502O

21
22
23
24

12-096-07
M-0545010
12-018-01
12-402-02

6

DESCRIPTION

1
2
3
4
5
6
7
8

Lifter,valve (2)
Kit, cylinderhead (Includes 317)
Rod, push (2)
Gasket, cylinderhead
Valve, intake (Std.)
Valve, intake (25)
Valve, exhaust(Std.)
Valve, exhaust(.25)
Plug, allenhd. pipe 1/8
Cylinder Head
Arm, rocker(2)
Pivot, rockerarm (2)
Screw, hox. flange M6xl.0x34

(2)

9
10

Spring,valve (2)
Cap, valve spdng (2)
ICJt,retainer(2)
Washer, plain 13/32
Spacer, head bolt exhaustport
Screw, hex. flange M10xl.5x81

11
12

(5)
Clamp, hose (2)
Hock, breather
Screw, hex. flange M6xl.0x20

13

(s)

14
15
16
17
18
19

Cover, valve w/nipple
Screw, hex. flange M5x0.8xl0
Retainer,breather reed
Reed, breather

2O
21
22
23
24

53

PART
NO.

DESCRIPTION

12032-03
Seal, crankshaft
Block,cylinder(Use Short Block12 522 18)
12-445-02
Strap,lifting
M-0839025
Screw, hex. flange M8x1.25x25
12-380-17
Dowel,Iocatlag(4)
12-755-49
Kit,camshaft (Includes7-8)
12-089-18
Spring,actualing
12-422-08
Shim,camshaft - blue
12-422-09
Sh_, camshaft (A.R.) red
12-422-10
Shim, camshaft(A.R.) yellow
12-422-11
Shim,camshaft (A.R.) green
12-422-12
Shim,camshaft (A.R.) gray
12-422-13
Shim, camshaft (A.R.) black
12-422-07
Shim, camshaft(A.R.) white
12-144-19
Shaft,balance
12-874-07
Pistonw/Ring Set (Std.)
(Indudes 11-12)
12-874.08
Pistonw/RingSet (.25)
12-874-09
Pisten w/Ring Set (.50)
12-018-02
Retainer,pistonpin (2)
12-108-07
RingS= (S_.)
12-108-08
RingSet (.25)
12-108-09
RingSet (.50)
12-067435
Connec_ng
Rod(Std.)
12-067-06
cormect_Rnd(25)
12-380-O1
Pin,governorregula_g
12-043-05
Gear,governorassembly
M4To31005
Washer, plain 6ram
12-144-02
Shaft, govamor gear
52-139-09
P_g,cup
12-755-64
K}t,gov,crossshaftw/clip
pnc_Jdes20,24)
12-144-24
Shaft,governorcross
X-25-102
washer,plain 1/4
12-032-01
Seal, govemorcreas shaft
SM-0631015
Washer, plain6ram
12-154-05
Qip, hitchpin

TRACTOR

- - MODEL NUMBER

917.271121

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43513

BLOWER HOUSING AND BAFFLES

IGNITION/ ELECTRICAL

/

11_

22

17 14--

AIR INTAKE

t- 8

54

i

TRACTOR

- - MODEL

NUMBER

917.271121

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43513

IGNITION/ELECTRICAL

BLOWER HOUSING & BAFFLES

KEY
NO.

KEY
NO.

PART
NO.

1
2
3
4

12-086-14
12-468-03
24-162-03
M-0639016

5
6
7
8
9
10
11
12
13
14
15
16
17

12-112-01
12-157-03
41-40309
X-22-11
2366_
X-42-15
12-025-35
41-155-(_
M-0548025
12-085-01
12-132-O2
X-728-1
M-0545010

DESCRIPTION
Screw, hex. flange MIOx1.5x46
Washer, plain 3/8
Screen, grass
Screw, hex. flange M6x1.0x16
(6)
Spacer, fan (4)
Fan
Regulator,rectifier
Washer, lock(2)
Connector
Key

PART
NO.

DESCRIPTION

M.0545010

Screw, hex. flange MSx0.8xlO

2
3
4
5
6
7
8
9
10

24-468-10
12-146-07
M-0645(Y20
24096-95
220534
12-027-54
12-063.05
25-154-02
SM-0545020

Washer, plain 1/4
Plato,blower housing
Screw, hex. flange M6xl.0x20
Cover, pinion
Washer, plain 5/16 (2)
Housing,blower
Baffle,intake side
Clip,mounting(3)
Screw, hex. flange M5x0.8x20

11

M-0645016

12
13

12-063-08
12-063-01

1

(8)

(3)

nywheal
Connector (4 contact)
Screw, hex. cap M5x0.8_5 (2)
Stator assembly- 15 amp
Spark Plug
Clip, cable (2)
Screw, hex. flange M5x0.8xl0

Screw, he)(.flange M6x1.0x16

(2)
Baffle,cylinderhead
Baffle, cylinder

AIR INTAKE/FILTRATION

(2)
18
19
20

12-584-07
12-452-02
12-086-35

21 M-0461013
22
12-584-06
NOT ILLUSTRATED
25-518-29
25-518-05
12-176-31
X-25-5
12-155-02

Module, ignition
Terminal
Screw, hex. socket M5xO.8x20
(2)
Screw, pan head M4.2x13 (2)
Module, speed advance

KEY
NO.
1
2
3
4
5
6
7
8
9

Lead
Lead
Harness
Washer, plain 5/16"
Connector

PART
NO.
25-341-03
12-096-24
12-083.08
12-100-01
12-083-05
12-032-10
12-094-12
12-072.03
12-086-01

10 12-041.0_
NOT ILLUSTRATED
12-113-53

55

DESCPJPTION
Knob,air cleaner cover
Cover, air cleaner
Predeaner, element
Wing Nut
Element,air cleaner (Includes6)
Seal
Base, air cleaner (Includes8-9)
Stud M6xl.0x75
Screw, hex. cap #10 Hi-Lo
threadforming (2)
Gasket, air cleaner
Decal,air cleaner

TRACTOR - - MODEL NUMBER 917.271121
KOHLERENGINE-MODELNUMBERCV16S,TYPENUMBERPS-43513

STARTING SYS'_EM I

ENGINE CONTROLS

I

g
o

3m

@

o
O

t0

2

OIL PAN I LUBRICATION

t

--3

0---4

_8m

I

56

_

I

TRACTOR

- - MODEL

KOHLER ENGINE-MODEL

ENGINE CONTROLS

PART
NO.

DESCRIPTION

M-0839070

Screw, hex. flange M8x1.25x70

KEY
NO.

(2)
2
3
4
5
6
7
8

25-098-05
12-755-54
12.227-06
12-170-05
12221-01
12-227-13
12-211-01

Starter assembly(Includes 3-8)
Kit, drive end
Cap, drive end
Armature
Kit, brush& spnng
Cop, commutatorend
Bolt,hey..flange 1/4-20x4-5/8

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

12-038-01
25-755-13
12-153-03
12-153-02
12-123-04
SM-0545020
12-153-01
25-162-07
12-096-03
M-0545016
25-462-09
X-75-2
12-050-01
X-75-10
12-393-01
12-153-06
12-096-34
M-0545016

19
2O

12-032-03
24-086-16

(3)
sesJ,oii(P.T.O.
end)
Screw,J_. flauge

21
22

24-086-17
12-199-38

MSx1.2_x45 (11)
Screw, hex. flange MSx1.25x45
Pan, og

DESCRIPTION

1
2
3

12-079-07
12-237-01
M-0664020

Unkage, choke
Clamp, cable
Screw, lobedsocketM6xLox20

4
5

M-0545016
12-536-10

6
7
8
9
10

M-0443020
12-089-11
12-089-23
12-089-24
12-755-83

11
12
13
14
15
16

12-100-07
52-211-04
12-090-26
25-158-11
12-079-01
25-158-08

Screw, hex. flange M5xO.Sx16
Control,speed assembly

(Includes6,8,97)

OIL PAN/LUBRICATION
PART
NO.

PART
NO.

(2)

(2)

KEY
NO.

917.271121

NUMBER CV16S, TYPE NUMBER PS-43513

STARTING SYSTEM
KEY
NO.

NUMBER

Dipstickassembly(Includes2-3)
Kit, oilfillcap (Includes 3)
O-Ring, oil fillcap
O-Ring, upperoHfiHtube
Tube, oil fill
Screw, hex. flange M5xO.Sx20
O-Riflg, lower oil filltube
Screen, oil pickup
Cove_,oil pickup screen
Screw, hex. flange MSxO.8x16
Valve, oil pressurerelief

Rug, pipe
F_er, oil
Plug, sq. hd. sogd 3/8
Pump, oilassembly
O-Ring, oilpump cover
Cover, oil pump
Screw, hes. flange MSxO.Sx16

57

Screw, pen head M4xO.7x20
Spring,speed control (2)
Spdng, choke return
Spring,governor
Kit, gevemor lever (Includes 1113)
Nut, hex. flange M6xl.0
Bolt, round head
Lever, govemor
Bushing,throttlelinkage
Unkage, throttle
Bushing,linkageretaining

58

SUGGESTED

_r

GUIDE FOR SIGHTING

_

I

SIGHTING
GUIDE

SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

O1
cO

I

Operate your Tractor up and down the face of slopes (not I
greater than 15 ), never across the face. Make turns gradually to prevent tlpplng or loss of control. Exerclse extreme
ceutlon when changlng dlrectlon on slopes.

I

For the repair or replacement parts you need
delivered directly to your home
Call 7 am - 7 pm, 7 days a week

1-800-366-PART
(1-800-366-7278)
Para ordenar plezas con entrega a
domicilio - 1-800-659-7084

For in-house major brand repair service
Call 24 hours a day, 7 days a week

1-800-4-REPAIR
(1-800-473-7274)
Para pedir servicio de repamci6n
domicilio1-800-676-5811

a

For the location of a Sears Parts and
Repair Center in your area
Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears
Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

When requesting service or ordering
partS, always provide th_ following
information:
• Product Type
• Pad Number ,
• Model Number • Part DescdpUon

SEARS
America's Repair Specia/tsts

165066

Rev. 3

9.14.98

VB/RH

Pdnted in U.S.A.



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Page Layout                     : SinglePage
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Producer                        : Goby Monitor Application version 3, 2, 1, 4
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