Craftsman 917271131 User Manual TRACTOR Manuals And Guides L0030159
CRAFTSMAN Lawn, Tractor Manual L0030159 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917271131 917271131 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917271131. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
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Owner's Manual CRAFTSMAN + 16.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.271131 • • • • • Safety Assembly Operation Maintenance Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 5 Assembly .............................................. 7 Operation .................. .......................... 10 Maintenance Schedule ...................... 16 LIMITED TWO YEAR WARRANTY Maintenance ....................................... 16 Service and Adjustments .................... 20 Storage ............................................... 27 Troubleshooting ................................. 28 Repair Parts ........................................ 32 Parts Ordering ..................... Back Cover ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines tlie battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, 2 IL 60179 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. SLOPE OPERATION Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children 3 enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling, Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • "Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere With safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. 4 _Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEAWARE!fl YOUR SAFETY IS INVOLVED. _I_,CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. _kCAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. PRODUCT ACAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. SPECIFICATIONS GASOLINE CAPACITY \NDTYPE: 1.25 GALLONS UNLEADED REGULAR OILTYPE SAE 10W30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) W/FILTER: 4.5 PINTS W/OFILTER: 4.0 PINTS API-SF/SG/SH): OIL CAPACITY: CHAMPION SPARK PLUG: 'GAP: .040") _ROUND SPEEDFORWARD: rVlPH): 1ST 2 "° 3 R° 4 TM 5 TM 6 TM REVERSE: FIRE PRESSURE: ;HANGING ;YSTEM: We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Sears Repair Agreement is available on this product. Contact your nearest Sears store for details. RCt2YC CUSTOMER • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual. 1.2 1.5 2.4 3.5 4.8 5.4 1.5 FRONT: 14 PSI REAR: 10PSI 15AMPS @ 3600 RPM IA'I-TERY: AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U1R 3LADE BOLT rORQUE: 27-35 FT. LBS. CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. RESPONSIBILITIES i 5 A WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual). Steering Wheel Steering Wheel Insert (1) Large Flat Washer washer (1 ) Lock 3/8 (1 ) Hex Bolt 3/8-16 x 1 (1) Hex Bolt 5/16-18 x 1-1/4 (1) Locknut 5/16-18 Steering Boot Steering , Wheel Adapter , t Extension Shaft Steering Seat (_ _(1) (_Washer 17/32 x 1-3/16 x 12 Gauge _) Shoulder olt 5/16-18 Knob Keys Slope Sheet Video Cassette i i 6 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED ASSEMBLY FOR A socket wrench set will easier. Standard wrench are listed below. (1) 9/16"wrench (2) 1/2" wrench (1) 3/4" socket with drive ratchet _ _,--------3/8 _;,_--_-3/8 make assembly sizes you need Large Fiat (1) Pliers (1) Utility knife Washer g Boot Steering Wheel (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR CARTON UNPACK Hex InsertBolt Lock Washer .Tabs Shaft FROM CARTON • Remove all accessible loose parts and parts boxes from shipping carton. • Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. • Check for any additional loose parts or boxes and remove. BEFORE ROLLING TRACTOR SKID ATTACH STEERING WHEEL • Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. • Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. • Snap steering wheel insert into center of steering wheel. • Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. OFF ASSEMBLE EXTENSION SHAFT AND BOOT • Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. • Place tabs of steering boot over tab slots in dash and push down to secure. HOW TO SET UP YOUR TRACTOR CHECK BATTERY • Lift seat pan to raised postion and open battery box door. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 610 amps. (See "BATTERY" in MAINTENANCE section of this manual for charging structions.) INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward. • Remove steerng wheel adapter from steering wheel and slide adapter onto steering shaft extension. 7 TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place gearshift lever in neutral (N) position. • Roll tractor forward off skid. • Remove banding holding discharge guard up against tractor. Terminal Battery Door INSTALL SEAT Adjust seat before tightening adjustment knob. • Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. • Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. • Raise seat and tighten adjustment knob securely. TO DRIVE OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. • Be sure all the above assembly steps have been completed. • Check engine oil level and fill fuel tank with gasoline. • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. • Place gear shift lever in neutral (N) position. • Press lift lever plunger and raise attachment lift lever to its highest position. • Start the engine. After engine has started, move throttle control to idle position. • Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. • Slowly release clutch/brake pedal and slowly drive tractor off skid. • Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. • Turn ignition key to "OFF" position. Continue with the instructions that follow. Seat Shoulder Bolt TRACTOR Seat Pan Flat Washer Adjustment Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. 8 INSTALL MULCHER PLATE CHECK FOR PROPER POSITION OF ALL BELTS (If previously removed) • Raise and hold deflector shield in upright position. • Place front of mulcher plate over front of mower deck opening and slide into place, as shown. • Hook front latch into hole on front of mower deck. • Hook rear latch into hole on back of mower deck. See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "30 ADJUST BRAKE" in the Service and Adjustments section of this manual. A, CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. Mulcher Deft Plate Shield ,/'CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: Latch Hooks ,/All assembly instructions have been completed. / No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. / All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,I Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). / Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,f Check wiring. See that all connections are still secure and wires are properly clamped. WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS: TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECKDECKLEVELNESS For best cutting results, mower housing should be propedy leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. 9 ,I Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,I Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. These symbols may appear on your tractor or in literature supplied Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD with the product. FAST SLOW WARNING ENGINE ON FUEL ENGINE OFF CHOKE OIL PRESSURE MOWER HEIGHT LIGHTS ON OVER TEMP LIGHT PARKING BRAKE LOCKED "_ ! UNLOCKED MOWER R N H L ATTACHMENT CLUTCH ENGAGED IGNITION REVERSE NEUTRAL ATTACHMENT CLUTCH DISENGAGED HIGH LOW KEEP AREA CLEAR (SEE SAFETY PARKING SLOPE BRAKE HAZARDS RULES SECTION) FREE WHEEL DANGER, KEEP HANDS AND FEET AWAY (Automatic 10 Models only) LIFT KNOW YOUR TRACTOR READ THIS OWNER'S YOUR TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Clutch Lever Ignition Switch Light Switch Lift Lever Plunger Throttle/Choke Control Attachment Lift Lever Clutch/ Brake Pedal Parking Brake Lever Height Adjustment Knob Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position. THROTTLE/CHOKE CONTROLUsed for starting and controlling engine speed. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height. AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. 11 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch, When engine is- running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. • Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Attachment Clutch Lever Throttle/Choke "Engaged" Position Control \_ ((__, . Ignition Key _._ \ __......_' _.! / "Disengaged" __ S Position _'[ ,_"_:_ Parking \ ',, _.\', \\\_ /Brake ,, .-,, ..,-T-;-----_ ',. _\', \v/ / Engaged uraKevea alL-.h'_,.i_.-----__ . / _ '"1 _Disengaged"" Height Position Adjustment Knob STOPPING MOWER BLADES Position e, Gearshift Lever - • "To stop mower blades,move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE • To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. • Move gearshift lever to neutral (N) position. ENGINE - IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _, CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTrLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position, • Move gearshift lever to desired position. • Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning the height adjustment knob in desired direction. • Turn knob clockwise (F_I) to raise cutting height. • Tum knob countemlockwise (1_'_) to lower cutting height. The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor tq prevent unauthorized use. • Never use choke to stop engine. 12 depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. • Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). • With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gaL=ge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and tighten securely. • Repeat for opposite side installing gauge wheel in same adjustment hole. "Diser;gaged" Position CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever Attachemnt "Engaged" Position High Position Low Position Deflector Shield TO OPERATE.ON HILLS CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. Gauge Wheel Mounting Bracket TO TRANSPORT 3/8-16 Locknut 3/8 Washer _ • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). Shoulder Bolt Gauge Wheel TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Lower mower with attachment lift control. 13 TOWING CARTS AND OTHER ATrACHMENTS Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _CAUTION; Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL TO START ENGINE • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil • Check engine oil with tractor on level ground. • Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in neutral (N) position. • Move attachment clutch to "DISENGAGED" position. • Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. ADDGASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide .deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. WARM WEATHER STARTING (50 ° F and above) • When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. 14 COLD WEATHER STARTING ( 50 ° F and below) • When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. • The attachments can also be used during the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance, See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual, • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. MOWING TIPS • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. _.. __ '_,_ _,_._'_!'_l_ 15 Max 1/3" MAINTENANCE SCHEDULE ..,,_, _'_._ REGULAR SERVICE CheckBrake Operet o V' V' Check Tire Pressure If I Check Operator Presence and I Interlock Systems I_ R i Check for Loose Fasteners Sharpen/Replace Mower Blades V' T V' I,_7 V', CT; Lubdcatioo Chart 0 Check Battery Level R Clean Battery and Terminals I_ Check Transaxle Cooling Adjust Blade Adjust Belt(s) Tension ll_s Motion Orive Belt(s) Tension Check Engine Oil Level Change k_s I_ Engine O_1 _t=.3 II_ Clean Air Screen G Inspect Muffler/Spark Arreste( E Clean Engine Cooling Fins 1_2 Replace Spark Plug _ Replace Air Filter Paper Cartridge I_= i Rep;ace OilFilter (Ifequipped) II1_1., ll_ Replece Fuel Filter 1 - Chango more often when operating under a heavy load or in high amblenl temperatures 5 - If equiPped with adjust able system. 2 - Service m_ro offer1 whe_l Ppolating in d_rty or dusty condif ions 3 - If equipped with oil filter, change oil every 50 hours. 6 - Not r@quired if equ_oped wifh mainlenance-f ree battery¸ 7 - Tighten front axle piv0q boif to 35 ft.-Ib$, maximgrrL 4 - ReplaCe blades more olten when mowing in Bandy gbll. GENERAL Do not ovettighten. RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the "spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE • Check engine oil level. • Check brake operation. • Check tire pressure. • Check operator presence and interlock systems for proper operation. • Check for loose fasteners. LUBRICATION Zerk CHART Zerk @Front Wheel Bearing Zerk Bearing Zerk (DSAE 30 or 10w30 MOTOR OIL _GENERAL PURPOSE GREASE (_REFER TO Maintenance =ENGINE" SECTION IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 16 TRACTOR IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. • Reassemble hex bolt, lock washer and flat washer in exact order as shown. • Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Mandrel Assembly TrailingEdge Up Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES Blade • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE; To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Fiat Washer\ Lock Washer _--Hex Bolt (Grade *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. Center Hole 5/8" Center Hole 17 BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten securely. • Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. • Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading, Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. Cover Knob Air Cleaner Cover _ _ / _ Pre- - SAE VISCOSITY GRADES -, wingr_ut ._,_'-;--------L_Rubber Foam ] Grommet _ ,_Z_/Kir _Paper \ _ ;,_\Air ,_lr__--_"k'g Cleaner L;leaner _l, Cartridge Cleaner ase Screen _j_ Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. J'" _ : ', Oil Fil Gap/ _"_!,!;_,,I;,_ :>i Dipstick (;? "_ Oil Drain _Plug CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling tins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER • Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this • • • ° • Your engine will not run properly using a dirty air filter. Clean the foam precleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remove knob and cover. • Remove wing nut and air cleaner from base. TO SERVICE PRE-CLEANER ,! [_ _ Oil Filter MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. • Slide foam pre-cleaner off cartridge. • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. Allow it to dry. • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE section of this manual, through step remove drain plug). Remove oil filter and wipe off filter adapter. Apply a thin coating of new engine oil to the rubber gasket on replacement oil filter. Install replacement oil filter on filter adapter. Turn oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an additional 1/2 turn. Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section of this manual). For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. Start the engine and check for oil leaks. Correct any leaks before placing engine into full operation. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. • Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. • Reassemble air cleaner, wing nut, cover and tighten knob securely. IN-LINE ENGINE OIL FILTER Replaco the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one yea_ 19 FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled gasoline. ClamP_clamp Fuel Filter CLEANING all foreign i oflean engine, matter. battery, seat, finish, etc. Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. _CAUTION: Before performing any service or adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. • Place attachment clutch in "DISENGAGED" position. • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Remove small retainer spring, and lift clutch spring off pulley bolt. • Remove large retainer spring, slide collar off and push housing guide out of bracket. ", Disconnect anti-swaybar from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer -springs. • Disconnect front links from deck by removing retainer spdngs. • Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring onto square hole in frame. TO INSTALL MOWER • Raise attachment lift lever to its highest position. • Slide mower under tractor with discharge guard to right side of tractor. • Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions. Small Retainer Spdng Clutch Link Retainer Spring Anti-Sway Retainer Springs (Both Sides) Collar \ Housing Guide Large Retainer Spdng Bracket 20 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires areproperly inflated (See =PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SiDE ADJUSTMENT , Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance =A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side, • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8'. • Recheck measurements after adjusting. Bottom edge of Bottom edge of mower to _ mower to • Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8'. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. ° When distance =D" is 1/8" to 1/2" lower at front than rear, tighten nuts "P against trunnion on both front links. ° To raise front of mower, loosen nut =P from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. ° When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "P against trunnion on both front links. • Recheck side-to-side adjustment. Mandrel =D" "D" Both Front Links Should be Equal in Length ground _ ground A_'"'VGround Line _'-7T-A Arm +DO LiftLink N_ Adjustment "E" Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 112" lower than the rear when the mower is in its highest position. Check adjustment on dght side of tractor. Measure distance =D" directly in front and behind the mandrel at bottom edge of mower housing as shown. Front Links 21 TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL • Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT INSTALLATION • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. With Parking Nut "A" • -Install new belt in reverse order of removal. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in reverse order of removal instructions. Mandrel Pulle Brake "Engaged" Nut _ _Operating Idler Pulleys TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual.) * Remove belt from stationary idler and clutching idler. • Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. • Pull belt toward front of tractor and remove downwards from around engine pulley. • Install new belt by reversing above procedure. Pulley TOADJUSTBRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod. • If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". Engine Pulley-- Clutching Idler _" Stationary Transaxle Pulley_ 22 er TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: • Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. • Loosen adjustment bolt in front of the right rear wheel. • Position the gear shift lever in the neutral (N) position. • Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. Gearshift Lever • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover Square Key f Neutral Lock Gate (Rear Wheel Only) TO START ENGINE WITH A WEAK BATTERY _,CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. \ Adjustment TO ADJUST STEERING ALIGNMENT Bolt WHEEL If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL FOR REPAIRS • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). ° Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. 23 PositiveTerminal Negative Terminal Keps_._ Nut Hex "YO. Positive (Red) Cable Bolt Negative (Black) Cable TO REPLACE HEADLIGHT BULB ed Battery Positive Terminal REPLACING Negative Terminal BATTERY • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the gdll. • Close hood. CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time, Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • Lift seat pan to raised position and open battery box door. • Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. °. Install new battery with terminals in same position as old battery. * First connect RED battery cable to positive (+) terminal with hex bolt and nut as shown. Tighten securely. , Connect BLACK grounding cab}a to negative (-) terminal with remaining hex bolt and nut. Tighten securely. • Close battery box door. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical w(dng diagram in the Repair Parts sect)on, TO REPLACE FUSE Replace with 15 amp automotive-type plug-in fuse, The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY • Raise hood. • Unsnap headlight wire connector. • Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. • To replace, reverse above procedure. _He_dli°°dglqt Wire Battery Oool Box or 24 ENGINE TO ADJUST Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fueVair mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if needle is turned in too tight. NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. • Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above). • Start engine and allow to warm for five minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position. • J_iLe_2_LitJ_t_g - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. • Check to see if hole in throttle lever and hole in speed control bracket are aligned. • If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" drill bit through both holes. • Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or drill bit. Screw"-- Speed Control Bracket _ T rottle Lever 25 CARBURETOR • Idle fuel needle settin9 - With throttle control lever in slow position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then tum out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. • Recheck idle speed. Readjust if necessary. Idle Speed Adjusting Screw Idle Fuel Adjusting Needle ACCELERATION TEST • Move throttle control lever from slow to fast position. If engine hesitates or dies, tum idle fuel adjusting needle out (counterclockwise) 118 turn. Repeat test and continue to adjust, if necessary, until engine accelerates .smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to make any necessary adjustments. 26 Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. w_=t CAUTION: Never store the tractor h gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an enqine while in storage. • Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual), • Lubricate as shown in the Maintenance section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for a few seconds to distribute oil. • Replace with new spark plug(s). OTHER BA'I-rERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent _uUmdeposits from forming in essential el system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels 9called gasohol or using 27 TROUBLESHOOTING CHART PROBLEM CAUSE Will not start Hard to start Englnewill turn over CORRECTION • • Out of fuel. Engine not =CHOKED" properly. Engine flooded. • • • • • Dirty air filter. Bad spark plug. Weak or dead battery. • • • • • Dirty fuel filter. Stale or dirty fuel. • • • • Loose or damaged wiring. • Carburetor out of adjustment, • • Engine valves out of adjustment. Fill fuel tank. See "TO START ENGINE" in Operation section. • • Wait several minutes before attempting to start. • Bad spark plug. • Replace spark plug. • Dirty air filter. • Clean/replace air filter. _• Dirty fuel filter. I• Replace fuel filter. I• Waterin fuel. • Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. • Loose or damaged widng. • Check all wiring. • Carburetor out of adjustment • See "To Adjust Carburetor" in Service Adjustments section. • Contact an • Engine valves out of authorized service center/ adjustment. department. not II • Clutch/brake pedal not depressed, Attachment clutch is engaged. Weak or dead battery. • Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. • • • • Faulty solenoid or starter. • Faulty operator presence switch(es). • 28 • Clean/replace air filter. Replace spark plug, Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring, See "To Adjust Carburetor" in Service Adjustments section, Contact an authorized service center/department, Depress clutch/brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter, Contact an authorized service center/department, TROUBLESHOOTING CHART F_ROBLEM Engine clicks but will not start CAUSE I" I• Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. • • • • Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. Cutting too much grass/too fast. • Throttle in "CHOKE" position. • Build-up of grass, leaves and trash under mower. • Dirty air filter. • Low oil level/dirty oil. • Faulty spark plug. • Set in "Higher Cut" position/ reduce speed, Adjust throttle control. • • Dirty fuel filter. Stale or dirty fuel, • • • Water in fuel. • • Spark plug wire loose. • Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. • • • • • Worn, bent or loose blade. • • • Bent blade mandrel. Loose/damaged part(s). • • • Faulty operator-safety presence control system. I• • Loss of power • • I• • • • Excessive vibration Englnecontinues to run when operator leaves seat with attachment clutch engaged CORRECTION 29 • • • • • • Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carbure tot, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/fins. Clean/replace muffler. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. Contact an authorized service center/department. Replace Tighten Replace Tighten Replace blade. blade bolt. blade mandrel. loose part(s). damaged parts. Check wiring, switches and connections. If not corrected, contact an autho rized service center/ department. TROUBLESHOOTIN( CHART PROBLEM Poor cut - uneven CAUSE • Worn, bent or loose blade. • • • Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. • • • • Mower blades will not rotate Poor grass discharge CORRECTION _. Obstruction in clutch mechanism. Worn/damaged mower drive belt. I. Frozen idler pulley. • Frozen blade mandrel. Engine "backfires" whenturning engine "OFF" • Remove obstruction. I- Replace mower drive belt. • • Replace idler pulley. Replace blade mandrel. Place throttle control in =FAST" position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. Engine speed too slow. • • • Travel speed too fast. Wet grass. • • • • Mower deck not level. • Low/uneven tire air pressure • • Worn, bent or loose blade. • • Buildup of grass, leaves and trash under mower. Mower drive belt worn. Blades improperly installed. • Improper • blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Battery will not charge • • • • Headlight(s) not working (if so equipped) Replace blade. "13ghten blade bolt. Level mower deck. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes, • Switch is "OFF". I" Bulb(s) burned out. • Faulty light switch. Loose or damaged wiring. Blown fuse. • Bad battery cell(s). Poor cable connections. Faulty regulator (if so equipped). Faulty alternator. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 30 • • • • • • • • Turn switch"ON". Replace bulb(s). Check/replace light switch. Check wiring and connections Replace fuse. • • • Replace battery. Check/clean all connections. Replace regulator. • Replace alternator. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR -- MODEL NUMBER 917.271131 SCHEMATIC I BATTERY SOLENOID RED AMMETER STARTER BJ_K WHITE CLUTCH / BRAKE - (PEDAL UP) I _IIE EtUE A'rr'MENT CLUTCH (CLUTCH OFF) IGNiTiON SWITCH FUEL SHUT-OFF SOLENOID SEAT SWITCH (NOT OCCUPIED) I I OPERATOR PRESENCE RELAY #1 _AC_ IGNITION UNIT PLUG SPARK GAP YELLOW REGULATOR TWI_ CYL, PLUGS ENGINES) ON _ ,aLTERNATOR (REGULATOR OPERATOR "Jr'_ PRESENCE RELAY #3 ' 85 86 _ e_ue [_ECIEO _ L_: " _ _ _" HEADLIGHT V S :(__ RED ', ©_ IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF M+G+A1 RUN/LIGHT B+A1 RUN B÷A1 NONE A2+L NONE START B + S + A1 NONE ._o 0 % RELAY NON-REMOVABLE CONNECTIONS 0 REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31 TRACTOR -- MODEL NUMBER 917.271131 ELECTRICAL 25 I \1 32 TRACTOR - - MODEL NUMBER 917.271131 ELECTRICAL KEY NO. PART NO. DESCRIPTION 1 2 8 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 70 81 163465 74760412 156417 161343 166182 4152J 4799J 146147 166180 73510400 4207J 160784 163968 140403 170219 71110408 131563 145673 122822X 141940 170250 109748X Battery Bolt, Hex 1/4-20 x 3/4 Case Battery Switch Interlock Harness, Light Socket (w/4152J) Light Bulb Cable, Battery Cable, Battery Fuse Nut Keps Hex 1/4-20 Uric Cable, Ground Switch, Seat Switch, Ignition Key, Molded Harness, Ignition Bolt BIk Fin Hex 1/4-20 UNC x 1/2 Cover, Terminal Solenoid Ammeter Protection Wire Loop (Hour Meter) Harness Engine RelayAsm NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 33 TRACTOR -- MODEL NUMBER 917.271131 CHASSIS AND ENCLOSURES 28 58 12 31 55 207 54 6O 11145 3 / 2O8 74 34 TRACTOR - - MODEL NUMBER 917.271131 CHASSIS AND ENCLOSURES KEY NO. PART NO. DESCRIPTION 1 2 3 5 9 10 11 12 13 17 18 25 26 28 29 30 31 37 38 51 52 53 54 55 57 58 60 64 74 114 115 142 143 144 145 206 207 208 211 212 - - 16983O 169061 17060612 155272 168337X013 STD533710 155927 145660 172108 144983X558 126938X 19131312 STD541437 156725X558 155217X599 164918X558 139976 17490508 169834 73800400 19091416 145201 161464 145202 STD552507 150127 72140606 154798 STD541437 158112 17060620 165867 154966 154207 156524 170165 17670508 17670608 145212 165919 5479J Chassis Drawbar Screw 3/8-16 x 3/4 Bumper Hood/Dash Dash Bolt, Cardage 3/8-16 x 1 Panel, Dash, LH Clip Tinnerman G dlle P/L Panel, Dash, RH Hood Assembly Bumber Hood Washer 13/32 x 13/16 x 12 Gauge Locknut, Hex, with Insert 3/8-16 UNC Gdlle Lens, Grille Fender/Footrest Bracket, Fender/Support Screw, Thdrol, 5/16-18 x 1/2 TYT Pivot Bracket Assembly, LH, Mower, Rear Nut Lock W/Insert 1/4 - 20 UNC Washer 9/32 X 7/8 X 16 Ga, Bracket Grille Pickoff LH Screw, Hex Wshd #8-18 x 7/8 Bracket Gdlle Pickoff RH Bolt FinHex 1/4 -20 UNC X,75 Air Duct Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower STLT Nut Crownlook 3/8-16 UNC Keeper Belt Screw 3/8-16 x 1-1/4 Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Footrest STLT Rod Pivot Chassis/Hood Bolt Shoulder 5116-18TT Screw Thdrol 5/16-18 x 1/2 Screw Thdrol 3/8-16 x 1/2 Nut Flange Hex Insert Lens Plug Button NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 TRACTOR - - MODEL NUMBER 917.271131 GROUND DRIVE 169 52 62 2S 36 TRACTOR - - MODEL NUMBER 917.271131 GROUND DRIVE KEY NO. PART NO. DESCRIPTION KEY NO. PART NO. ........ Transaxle (See Breakdown) Peedess206_545C 65 66 STD551143 154778 2 3 4 5 6 8 10 11 13 14 16 146682 i23666X 12000028 121520X 17060512 165866 STD561210 105701X 74550412 10040400 STD541431 70 72 74 75 76 77 78 79 80 81 134683 19132012 137057 121749X STD581075 123583X 12t748X STD580025 145090 165592 18 STD523710 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 59 61 62 63 64 STD541437 106933X 130804 STD541237 106888X STD551037 STD561210 145204 71673 169592 STD523107 155071 120183X STD551062 STD571810 131494 STD533727 4470J 165838 19131312 127783 154407 123205X STD523715 STD541437 S'rD541431 105710X 105709X STD523712 13(_01 160691 17060612 8883R 140186 71170764 Spring, Return, Brake Pulley, Transaxle Ring, Retainer Strap, Torque Screw 5/16-18 x 3/4 Rod Shifter Fender STLT Pin, Cotter Washer, Shift Plate Bolt 1/4-28 UNF W/Patch Gr. 8 Washer Lock Hvy Helical Nut Lock Hx W/Ins 5/16-18 x Gr.5 Bolt Fin Hex 3/8-16UNC x I Gr. 5 Nut Knob Rod, Brake Nut Spring, Brake Rod Washer Pin Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Bolt Shaft Assembly, Foot Pedal Bearing, Nylon Washer Roll Pin Pulley, Idler, Flat Bolt Spacer, Split .395 x .59 Keeper, Belt, Idler Washer 13/32 x 13/16 x12 Ca. Pulley, Idler, V-Groove, Plastic Bellcrank Clutch Grad Dry Stl Retainer, Belt Bolt Nut Crown Lock3/8-16 UNC Nut Crown Lock 5/16-18 UNC Unk, Clutch Spdng, Clutch Return Bolt Fin Hex 3/8-16 x 1-1/4 V-Belt, Ground Drive Keeper, Belt, Center Span Screw 3/8-16 x 3/4 Cover, Pedal Pulley, Engine Bolt, Hex 7/16-20 x 4 Grade 5 82 83 84 85 89 90 96 112 113 116 165711 19171216 166231 150360 158391X428 124346X S'1"D624003 19091210 127285X 72110610 145 150 151 156 158 159 161 74490540 165850 19133210 166002 165589 165494 72140406 162 163 73680400 74780416 164 165 166 168 169 170 197 106 202 19091010 165623 166880 165492 165580 165849 160613 169593 72110612 204 17060516 DESCRIPTION Washer Keeper, Belt, Engine, Fool Proof Guide, Mower Ddve Belt, R.H. Washer 13/32 x 1-1/4 x 12 Ga. Spacer, Axle Washer 25/32 x 1-1/4 x 16 Ga. E-Ring Key, Square 2.0 x .1845/1865 Washer 25/32 x 1-5/8 x 16 Ga Key Woodruff Arm, Shift Shaft Asm Cross Tapered 650 20 Spring, Torsion Washer 17/32 x 3/4 x 16 Ca. Link Transaxle Nut, Nylock Console, Shift, STLT Nut, Self-Thding, Wsh Hd 1/4 Retainer Spring 1" Washer 9/32 x 3/4 x 10 Ca. Strap Torque 90 Degrees Bolt Rdhd Sqneck 3/8o16 x 1.25 Bolt, Hex Flghd 5/16-18 Gr. 5 Bushing Bel;crank Grd. Drive Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/161D x 1.t25 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5 Nut Crownlock 1/4-20 Unc Bolt Hex Fin 1/4-20Unc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Lt Keeper Belt Transaxle Gear Nyliner Snap-In Washer Nyliner Bolt Carr. SH 3/8-16 x t-112 Gr. 5 Screw 5/16-18 x 1 SMGML NOTE: All component dimensions given In U.S. inches 1 inch = 25,4 mm 37 TRACTOR STEERING ASSEMBLY - - MODEL NUMBER 917.271131 ----. I I t 1 _41 ,-----._42 I 62 44 47 68 / / 3G 43 / 2_ 30 38 TRACTOR-STEERING ASSEMBLY MODEL NUMBER 917.271131 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 13 15 17 18 19 22 23 25 26 27 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 54 62 63 65 66 67 68 79 80 82 85 139768 154427 169840 169839 6266H 121748X 19272016 12000029 3366R 169832 STD551137 136518 145212 156546 57079 160395 165857 165851 154406 126847X 136874 19131416 17060612 STD561210 130465 155099 152927 139769 19133812 STD541537 100711L 145054X428 121749X 153720 121232X 6855M 73800500 74780520 167902 74780616 160367 154404 72140618 169827 19132012 74950612 169835 133835 Steering Wheel Front Axle Assembly Spindle Assembly, L.H. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing, Steering Column Link, Drag Washer, Lock Spacer, Bearing, Front Axle Nut, Hexflange Lock Shaft Assembly, Steering Washer, Thrust .515 x .750 x .033 Support, Shaft Screw hex Wshhd Torx Pittman Shaft Assembly Bracket, Steering Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 Pin Rod, Tie Bushing, Steering Screw TT #10-32 x 5 x 3/8 Flange Insert, Steering Wheel Washer 13/32 x 2-3/8 x 12 Gauge Lock Nut Center 3/8-24 UNF Adaptor, Steering Wheel Boot, Steering Dash P/L Mtl BIk Washer 25/32 x 1-1/4 x 16 Gauge Extension Steering Non-Adjust Cap, Spindle Fitting, Grease Nut Lock Hx W/Ins 5/16-18 UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4 Kit, Steering Assembly, Service Bolt Fin Hex 3/8-16 unc. x 1 Gr. 5 Spacer Brace Axle Bearing Arm Pittman Bolt Rdhd Sq 3/8-16 Unc x 2-1/4 Brace Axle Washer 13/32 x 1-1/4 x 12 Ga Bolt Hex Nylon 3/8-16 x 3/4 Bracket Susp Chassis Front Fastener Christmas Tree NOTE: All component dimensions given in U.S inches 1 inch = 25.4 mm 39 TRACTOR - - MODEL NUMBER 917.271131 ENGINE 8O J OPTIONAL EQUIPMENT Spark Arrester J 4O 23 TRACTOR-- MODEL NUMBER 917.271131 ENGINE KEY NO. PART NO. 1 2 3 4 13 14 15 16 23 29 31 32 33 37 162152 17720410 ....... 159420 12-041-03 13280328 13200300 STD551237 169837 137180 109202X 158990 123487X 137040 38 ....... 40 44 45 46 77 80 61 101 105 124028X 17490412 17000612 19091416 19101216 74760508 73510400 M73030800 17120616 DESCRIPTION Control Throt 1 Ch Screw Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown) Kohler Model No. CV16.5s-43527 Muffler Gasket Nipple, Pipe 3/8 NPT x 3-1/2 Elbow, Std 90 Degree 3/8-18 Npt Washer Shield, BRN/DBR Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Tank, Vented Clamp Hose BIk Line Fuel Plug Oil Drain (See Engine Breakdown) Bushing, Snap, Fuel Line Screw, Hex Washer Head, Thd. Roll 1/4-20 x 3/4 Screw Hexwsh Thdr 3/8-16 x 3/4 Washer, 9/32 x 7/8 x 16 Guage Washer 5/16 x 3/4 x 16 Guage Bolt, Hex Hd 5/16-18 Unc x 1/2 Nut, Keps Hex 1/4-20 Unc Nut Flange MB-1.25 Screw 3/8-16 x 1 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41 TRACTOR - - MODEL NUMBER 917.271131 SEAT ASSEMBLY 12 KEY NO. PART NO, 1 2 3 4 5 6 140123 140551 71110616 19131610 145006 STD541437 7 ¸ 124181X 17000616 19131614 155925 166369 8 9 10 11 11 DESCRIPTION Seat 3450 BIk/blk Craftsman Bracket Pnt Pivot Seat (blk) Bolt Fin Hex 3/8-16un¢ X 1 Washer 13/32 X 3/4 X 10 Ga Clip Push In Hinged Nut Hex Lock w/Ins 3/8-16 Urtc Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 x 1.5 SMGML Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (blk) Knob Seat KEY NO. PART NO, 12 13 14 15 16 17 21 22 24 121246X 121248X 72050412 134300 121250X 123976X 171852 STD541431 19171912 DESCRIPTION Bracket Pnt Mounting Switch Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1, Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zii Bolt Shoulder 5/16-18 Unc-2l Nut Hex Lock w/Ins 5/16.18 Washer 17/32 X 1-3/16 X 12 Ga. Bolt Shoulder 5/16-18 X 62 127018X 25 NOTE: All component dimensions given in U.S. inche; 1 inch = 25.4 mm 42 TRACTOR -- MODEL NUMBER 917.271131 DECALS 7 1 4 11 2 9 2O 14 14 13 15 KEY NO. PART NO. 1 2 3 4 6 156439 163207 171698 171699 133644 7 9 11 171764 163204 156368 13 146046 WHEELS DESCRIPTION Decal Fender Danger Sears Decal Fend Auto Sears Gold Decal Hood Rh Craftsman Decal Hood Lh Craftsman Decal Maint Customer Sears Dora Decal Replacement Srs Decal Fender Craftsman Gold Decal Fender STLTH Oper Inst E/S Decal V-belt Dr Sch Tractor E & TIRES KEY NO. PART NO. DESCRIPTION 14 15 19 20 22 - - - - -- 163263 160396 138047 166887 149516 138311 165800X428 165799X428 174257 174258 Decal Dash Panel Decal Mower Drive Schematic Decal, Battery Diehard Sears Decal Deck Mower EZ3 Decal Battery Decal Lift Handle Pad Footrest Lh STLT Pad Footrest Rh STLT Manual, Owner's (English) Manual, Owner's (Spanish) KEY NO. PART NO. DESCRIPTION 1 2 3 4 59192 65139 106222X 59904 5 6 106732X427 278H 7 9040H 10 106108X427 122082X 7152J 4,10 7 11 , 11 . ° NOTE: 43 104757X 144334 Valve Cap, Tire Stem, Valve Tire, Front Tube, Front Tire (Not Provided, Service Item Only) Rim, Fron_ Fitting, Grease (Front Wheel Only) Bea ring, Flange (Front Wheel Only) Rim, Rear Tire, Rear Tube, Rear Tire (Not Provided, Service Item Only) Cap, Axle Sealant, Tire (10 oz. Tube) All component dimensions given in U.S. inches 1 inch = 25.4 mm TRACTOR - - MODEL NUMBER 917.271131 LIFT ASSEMBLY 27 25 24 23 8 / /' / .I 5 49 / /' I' /' 30 /" "Ji 3 ,3 !5o _,, 4 26 6 6 5 13 19 20 13 32 19 15 31 32 44 TRACTOR-- MODEL NUMBER 917.271131 LIFT ASSEMBLY KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 23 24 25 26 27 28 29 30 31 32 49 50 159460 159471 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 S'rD624008 173288 73350800 130171 73800800 139868 163552 1t 0807X 19131016 2876H 169484 126971X 73350600 138057 150233 140302 73540600 145212 110452X Lift Lever Inner Wire Asm. Shaft Asm. Lift Pin Groove ERing Washer 21/32 x 1 x 21 Ga. Bearing Nylon Grip Handle Fluted Button Plunger Red Link Lift L.H. Link Lift R.H. Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion Locknut, Hex, with Washer Insert 1/2-13 Unc Arm Suspension Rear Retainer Spring Nut, Special Washer 13/32 x 5/8 x 16 Ga. Spring RetainerClip Rod, Adjust Lift Nut, Hex Jam 3/8-16 UNC Knob, Infinite Height Adjustment Trunnion, Inf. Height Bearing, Pvt. Lift. Spherical Nut Crownlock 3/8-24 Nut, Hex Flange Look Nut, Push Phos. &-Oil NOTE: All component dimensions given in U.S. inches 1 inch = 26.4 mm 45 TRACTOR -- MODEL NUMBER 917.271131 MOWER DECK 68 9° 91 34 :: ..... 92 "t 21 22 23 24 25 \ 26 2 16 28 29 1 18 13_ 10_ 9_ 46 27 TRACTOR - - MODEL NUMBER 917.271131 MOWER DECK KEY NO. PART NO. 1 2 3 165892 STD533107 138017 4 5 6 8 9 10 11 12 13 165460 STD624008 130832 85O857 STD551137 140296 134149 129895 137645 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 128774 110485X 140329 72140505 132827 159770 STD541431 134753 131267 105304X 123713X 110452X 130968X428 19111016 131491 157722 129963 153535 137266 STD533717 133835 131494 19131316 40 44 45 46 48 49 50 51 52 53 54 56 56 59 67 68 90 91 STD541437 140088 STD624003 137729 133944 155066 131340 STD541410 139888 131845 133943 155046 165723 141043 149846 144959 74760616 132274 DESCRIPTION MowerHousing Bolt Bracket Assembly,Sway Bar, Front Bracket Sway Bar 38/42" Retainer Spring Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Gr. 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Ball Shaft Assembly, Mandrel, Vented (IncL Key Number 6) Housing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 5/16-18 x 5/6 Bolt, Shoulder Baffle, Vortex Nut, Crownlock 5/16-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector NUt, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge Screw Thdrol Rolling Wsh Hd Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt Fastner, Christmas Tree Pulley, Idler, Flat Washer 13/32 x 13/16 x 16 Ga. Nut, Crownlock 3/8-16 UNC Guard, Mandrel, L.H. Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Guard, Tuv Idler Knob Custom Oval V-Belt Bolt Fin Hex 3/8-16 Unc x 1 Bracket Asm Noseroller LH KEY NO. PART NO. 92 STD541437 93 94 95 101 102 103 104 105 106 111 112 113 114 115 116 117 118 119 121 128 129 130 19171416 132264 132273 136420 71161010 19061216 STD551110 160793 2029J 155197 155198 17060512 73510500 72110504 4898H 165746 73930600 19121414 143723 153390 19131312 STD523710 131 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 STD533710 165890 157109 158634 165888 165891 131335 169022 165898 19091216 169670 169676 169674 169675 169671 169672 169669 17720410 STD533717 - - 130794 - - 169583 DESCRIPTION Locknut, Hex W/Wsh 3/8-16 UNC Washer 17/32 x 7/8 x 16 Ga. RoUerNose Bracket Asm Noseroller RH Cover Mulching 42" Black Screw Truss Hd Phil10-24 x5/8 Washer#10 Washer Lock Latch Asm Bagger NutWeld Bracket Gauge, Wheel LH Bracket, Gauge, Wheel RH Screw 5/16-18 x 3/4 Nut, Hex Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Crownlock 3/6-16 Washer 13/32 x 7/8 x 14 Ga. Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 uric x 1 Gr.5 Bolt Rdhd Sqnk 3/8-16 UNC x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carraige Idler Spring Extension Spring Return Idler Retainer Spring YellowZinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42" Washer flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16 Unc x 13/4 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Complete (Std deck - order separately mulcher plate components key nos. 101-106) NOTE: All component dimensions 1 inch = 25.4 mm 47 given in U.S.inches TRACTOR o- MODE L NUMBER 917.271131 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C I I 8 7O 6A 157 47 13 157 48 TRACTOR - - MODEL NUMBER 917.271131 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C KEY NO. PART NO. 1 2 3 4 5 6 6A 7 8 8A 9 10 11 12 13 772147 780086A 770128 776395 776409 778364 778369 778330 792180 792047 784352 784378 778334 778309 778368 14 778368 15 17 18 20 21 22 25 25A 26 27 28 29 29A 2913 290 30 31 778370 786188 786102 792077A 792078 792079 792073A 792177 792125 792035 788040 780072 780160 780051 780199 780108 780001 31A 32 34 35 35A 36 37 38 39 40 780195 788083 780194 780193 780197 790075 790007 799021 786026 792076A DESCRIPTION Transaxle Cover Needle Bearing 5/8" Transaxle Case Countershaft Output Shaft Spur Gear (38 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Shift Key Woodruff Key #9 Shift Collar Shift Rod & Fork Bevel Gear (30 teeth) Input Bevel Pinion (13 teeth) Bevel Gear (13 teeth) (Include, 14) Bevel Pinion (13 teeth) (Include. 13) Ring Gear (43 teeth) Drive Pin Spacer 1.130 X .695 Balr 5/16" alia Set Screw 3/8 - 16 x 3/8" Spring .310 OD x .625 L Screw 1/4 - 20 x 1-1/4" Screw 1/4-20 x 1-3/8" Retaining Ring (pkg of 2) Retaining Ring Retaining Ring Thrust Washer .627 ID x+031W Thrust Washer ,762 ID x.031W Thrust Washer .762 ID x.031W Anti-Rotation Washer ,632 Cup Washer 1.127 ID x .032W Flat Washer .750 ID x .056W (Use As Needed) Flat Washer .750 ID x +062W Oil Seal 5/8" Bushing .563 Flanged Bushing 5 / 8" ID Flanged Bushing .751 Brake Disk Brake Pad Plate Brake Pad (pkg of 2) Dowel Pin Flat Washer .312 ID x .059W KEY NO. PART NO. 41A 42 42A 43 44 45 46 47 48 49 50 51 52 53 54 56 57 58 59 60 61 65 66 67 69 70 71 71B 76 77 79 82 790079 792073A 792085A 792075 790025 786066 786086 774690 774691 778356 778338 778354 778352 778350 778346 778355 778337 778353 778351 778349 778345 780189 776422 776396 792170 786187 788069 788092 780090 788078A 792144 778333 83 85 87 150 157 180 900 778338 792154 7B8089A 788093A 788088A 730229A 794712 NOTE: Allcomponentdimensions givenin U.S. inches 1 inch = 25.4 mm 49 DESCRIPTION Brake Lever Screw 1/4 - 20 x 1-1/4" Screw 1/4 - 20 x 2 1/4" Locknut 5/16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1/2" long) Spur Gear (29 teeth Spur Gear (27 teeth Spur Gear (23 teeth Spur Gear (19 teeth Spur Gear (16 teeth Spur Gear (15 teeth Spur Gear (11 teeth Spur Gear (13 teeth Spur Gear (17 teeth Spur Gear (21 teetl _ Spur Gear (24 teetP Spur Gear (25 teeth Flat Washer .563 ID x .052W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring Flat Washer 1.128 ID x .058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9/16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST-206-545C Transaxle TRACTOR - - MODEL NUMBER 917.271131 KOHLER ENGINE-MODEL NUMBER CV16.5S, TYPE NUMBER PS-43527 7 _6 \ 10 5O TRACTOR-- MODEL NUMBER 917.271131 KOHLER ENGINE-MODEL NUMBER CV16.5S, TYPE NUMBER PS-43527 CYLINDER KEY NO. 1 2 HEAD/VALVE/BREATHER PART NO. 25-351-01-S 12-755-81-S 3 4 12-411-01-S 12-041-10-S 5 7 12-017-01-S 12-017-02-S 12-016-01-S 12-016-02-S X-75-23-S 8 9 10 1t 12-318-19-S 25-186-01-S 12-599-03-S M-640034-S 12 13 14 15 16 12-089-01-S !2-173-01-S 12-755-03-S 12-468-05-S 12-1 !2-13-S 17 12-086-15-S 18 19 20 X-426-9-S 12-326-03-S M-645020-S 21 22 12-096-07-S M-545010-S 23 12-018-01-S 6 24 12-402-02-S _IOT ILLUSTRATED 12 041 01-S 12 041 03-S 12 041 02-S DESCRIPTION Lifter, valve (2) Kit, cylinder head (Includes 3o18, Gaskets 12 041 01-S (Qty. 2), 12 041 02-S, & 12 041 03-S) Rod, push (2) Gasket, cylinder head Valve, intake (Std.) Valve, intake (.25) Valve, exhaust (Std.) Valve, exhaust (.25) Plug, allen hd. pipe 1/ 8" Cylinder Head Arm, rocker (2) Pivot, rocker arm (2) Screw, hex. flange M6xl.0x34 (2) Spring, valve (2) Cap, valve spring (2) Kit, retainer (2) Washer, plain 13/32" Spacer, head bolt exhaust port Screw, hex. flange M10x1.5x81 (5) Clamp, hose (2) Hose, breather Screw, hex. flange M6xl.0x20 (5) Cover, valve w/nipple Screw, hex. flange MSx0.8xl0 Retainer, breather reed Reed, breather Gasket, carburetor (2) Gasket, exhaust manifold Gasket, air filter base CRANKCASE KEY NO. PART NO. 1 2 12-032-03-S 3 4 12-445-02-S M-839025-S 5 6 12-380-17-S 12-755-49-S 7 8 12-089-31-S 12-422-08-S 12-422-09-S 12-422-10-S 12-422-11-S 12-422°12-S 12-422-13-S 12-422-07-S 9 10 12-144-27-S 12-874-07-S 12-874-11-S 12-874-08-S 12-874-09-S 11 12 14 12-018-02-S 12-108-07-S 12-108-08-S 12-108-09-S 12-067-05-S 12-067-06-S 12-380-01-S 15 16 17 18 19 12-043_05-S M-631005-S 12-144-02-S 52-139°09-S 12-755-64-S 20 21 X-25-102-S 12-032-01-S 22 23 M-631015-S 12-154-05-S 13 51 DESCRIPTION Seal, crankshaft Block, cylinder (Use Short Block 12 522 46) Strap, lifting Screw, hex. flange M8x1.25x25 Dowel, locating (4) Kit, camshaft (Includes 7,8) Spring, actuating Shim camshaft (A.R.) blue Shim camshaft (A.R.) red Shim camshaft (A.R.) yellow Shim camshaft (A.R.) green Shim camshaft (A.R.) gray Shim camshaft (A.R.) black Shim, camshaft (A.R.) white Shaft, balance Piston w/Ring Set (Std.) (Includes 11-12) Piston w/Ring Set (.08 mm) Piston w/Ring Set (.25) Piston w/Ring Set (.50) Retainer, piston pin (2) Ring Set (Std.) Ring Set (.25) Ring Set (.50) Connecting Rod (Std.) Connecting Rod (.25) Pin, governor regulating Gear, governor Washer, plain 6mm Shaft, governor gear Plug, cup Kit, gov. cross shaft w/ clip (Includes 24) Washer, plain 1/4" Seal, governor cross shaft Washer, plain 6ram Clip, hitch pin TRACTOR -- MODEL NUMBER 917.271131 KOHLER ENGINE-MODEL NUMBER CV16.5S, TYPE NUMBER PS-43527 IGNITION / ELECTRICAL BLOWER HOUSING AND BAFFLES I I _ 22 / 12 20 _2._,. O I0 AIR INTAKE ] 52 4 s TRACTOR - - MODEL NUMBER 917.271131 KOHLER ENGINE-MODEL NUMBER CV16.5S, TYPE NUMBER PS-43527 IGNITION/ELECTRICAL KEY NO. PART NO. 1 12-086-!4-S 2 3 12-468-03-S 24-162-03-S 4 25-086-47-S 5 6 7 12-157-03-S X-42-15-S 12-025-35-S 8 9 12-155-09-S M-548025-S 10 11 12 13 12-085-09-S 41-403-09-S X-22-11-S M-639016-S 14 15 16 17 236602-S 12-132-02-S X-728-1-S M-545010-S 18 19 20 12-584-14-S 12-452-02-S 12-086-35-S 21 M-461013-S 22 12-564-12-S NOT ILLUSTRATED 12 176 45-S 12 176 44-S 24 518 12-S 235173-S 47 154 01-S BLOWER DESCRIPTION KEY NO. Screw, hex. flange M10x1.5x46 Washer, plain 3/8" Screen, grass Bolt, shoulder M6Xl.0X16 (4) Fan Key Flywheel Connector Screw, hex. cap M5x0.8x25 (2) Stator Regulator, rectifier Washer, lock 1/4" (2) Screw, hex. flange M6x1,0xt6 (2) Connector Spark Plug Clip, cable Screw, hex. flange M5x0.Sxl0 (2) Module, ignition Terminal Screw, hex. socket M5x0.Sx20 (2) Screw, pan head M4.2x13 (2) Module, speed advance HOUSING & BAFFLES PART NO. 1 M-545010-S 2 3 4 24.468-10.S 12-146-07-S M-550010-S 5 6 24-096-05-S 12.027.76-S 7 8 9 12-063-05-S 25-154-02-S 12-086-37-S 10 11 12-063-08-S M-645016-S 12 12-063-01-S DESCRIPTION Screw, hex. flange M5x0.8xl0 (5) Washer, plain 1/4" Plate, blower housing Screw, hex. flange M5x0.8×10 (2) Cover, pinion Housing, blower Baffle, intake side Clip, mounting (3) Screw, captive washerM5 X0.8 X20 (3) Baffle, cylinder head Screw, hex. flange M6x1.0x16 (2) Baffle, cylinder AIR INTAKE/FILTRATION KEY NO. Harness, widng Harness, widng Lead, black (6" - 12 gauge- insulated gdp barrel eyelet terminals) Clip, cable Clip, cable PART NO. 1 25-341-03-S 2 3 4 5 12-096-24-S 12-083-12-S 12-100-08-S 12-083-10-S 6 12-743-12-S 7 8 9 230046-S 12-032-11 -S 12-094-07-S 10 12-072-04-S 11 12-086-01-S 12 12-041-02-S NOT ILLUSTRATED 12 113 53-S 53 DESCRIPTION Knob, air cJeaner cover Cover, air cleaner Precleaner, element Wing Nut Kit air cleaner element (includes 6-8) Fiiter, element (Includes 7&8) Seal, breather Seal 1-7/16" Base, air cleaner (Includes 10,11) Stud, mounting plate M6X1.0X75 Screw, #10 Hi-Lo thread forming (2) Gasket, air cleaner Decal, air cleaner TRACTOR - - MODEL NUMBER 917.271131 KOHLER ENGINE-MODEL NUMBER CV16.5S, TYPE NUMBER PS-43527 i i STARTING SYSTEM I ENGINE CONTROLS I 17 1 '_ 11 3_ I 5 OIL PAN / LUBRICATION I 1-- O--_-4 aw I 7f 54 TRACTOR - - MODE L NUMBER 917.271131 KOHLER ENGINE-MODEL NUMBER CV16.5S, TYPE NUMBER PS-43527 STARTING KEY NO. ENGINE SYSTEM PART NO. 1 M-839070-S 2 25-098-07-S 3 4 12°755-54-S 12-227-18-S 5 6 7 8 12-170-05-S 12-221-01-S 12-227-13-S 12-211-01-S DESCRIPTION Screw, hex. flange M8x1.25x70 (2) Starter assembly (Includes 3-8) Kit, drive end Cap, drive end PART NO. 1 12-038-01-S 2 25-755-13-S 3 4 12-153-03-S 12-153-02-S 5 6 12-123-04-S M-645025-S 7 12-153-01-S 8 9 25-162-07-S 12-096-03-S 10 M-545016-S 11 25-462-09-S 12 13 14 15 52-050-02-S X-75-10-S 12-393-01-S 12-153-06-S 16 17 12-096-34-S M-545016-S 18 19 12-032-03-S 24-086-16-S 20 24-086-17-S 21 12-199-56-S PART NO. f 2 3 4 12-079-07-S 12-237-01-S 24-086-43-S M-664020-S 5 12-536-10-S 6 M-443025-S 7 M-443020-S 8 9 10 11 12-089-11-S 12-089-23-S 12-089-24-S 12-755-83-S 12 12-100-07-S 13 14 15 52-211-04-S 12-090-28-S 25-158-08-S 16 17 12-079-01-S 25-158-11-S Armature Kit, brush & spring Cap, commutator end Bolt, hex. flange 1/420x4-5/8 (2) OIL PAN/LUBRICATION KEY NO. KEY NO. CONTROLS DESCRIPTION Dipstick assembly (Includes 2-3) Kit, oil fill cap (Includes 3) O-Ring, oil fill cap O-Ring, upper oil fill tube Tube, oil fill Screw, hex. flange M6x1.0x25 O-Ring, lower oil fill tube Screen, oil pickup Cover, oil pickup screen Screw, hex. flange M5x0.8x16 Valve, oil pressure relief Filter, oil Plug, sq. hd. solid 3/8" Pump, oil O-Ring, oil pump cover Cover, oil pump Screw, hex. flange MSx0.8x16 (3) Seal, oil (P.T.O. end) Screw, hex. flange M8x1.25x45 (11 ) Screw, hex. flange M8x1.25x45 Assembly, Pan, oil (Incl. 11,14-17) 55 DESCRIPTION Linkage, choke Clamp, cable Screw, hex. flange Screw, lobed socket M6xl.0x20 (2) Control, speed assembly (Includes 6-9) Screw, pan head M4x0.7x25 Screw, pan head M4x0.7x20 Spring, choke (2) Spring, choke return Spring, governor Kit, governor lever (Includes 12-14) Nut, hex flange 1/4 20" Bolt, 1/4 - 20 X 1" Lever, governor Bushing, throttle linkage Linkage, throttle Bushing, throttle linkage TRACTOR - - MODEL NUMBER 917.271131 KOHLER ENGINE-MODEL NUMBER CV16.5S, TYPE NUMBER PS-43527 CRANKSHAFT I EXHAUST J 7 --1 5 FUEL SYSTEM I / 7 56 TRACTOR - - MODEL NUMBER 917.271131 KOHLER ENGINE-MODEL NUMBER CV16.5S, TYPE NUMBER PS-43527 FUEL SYSTEM KEY NO. PART NO. 1 M-641060-S 2 3 4 X-22-11-S M-629116-S 12-853-94-S 5 6 12-041-02-S 12-053-94 7 12-041-01-S 8 9 12-265-04-S X-426-09-S CRANKSHAFT DESCRIPTION Nut, hex. flange M6xt.O (2) Washer, lock 1/4= Stud M6x1.0x116 (2) Kit, carburetor w/ gasket (Includes 6,7,8 qty 1 12-454-03-S, 25452-20-S) Gasket, air cleaner Carburetor assembly (For information only not available separately) (Includes Kit, float 12-757- 02S, Kit, carburetor repair 12 -757- 03oS, Kit, Solenoid repair 12-757-33-S) Gasket, carburetor KEY NO. PART NO. 1 12-014-37-S 2 12-139-01-S DESCRIPTION Crankshaft 2) Plug, cup (Includes EXHAUST KEY NO. PART NO. 1 25-072-04-S 2 12-041-03-S 3 4 5 12-126-11-S 12-445-06-S M-645025-S NOT ILLUSTRATED 12-522-46 12-755-82-S DESCRIPTION Stud, M8xl.25x33-1/ 2" (2) Gasket, exhaust manifold (2) Bracket muffler Srap, lifting Srew, hex. flange M6xl.0x25 (2) Short Block Gasket Set (2) 10 25-353-10-S 11 25-050-03-S NOT ILLUSTRATED 47-154-01-S M-561010-S 12-757-02-S 12-757-03-S 12-041-01 -S 12-041-02-S 12-041-05-S 12-041-06-S 12-032-06-S 12-757-33-S 12-041-06-S 12-454-03-S 25-452-20-S Deflector, heat Clamp, hose (2) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm Line, fuel 9" Filter, fuel in-line Clip cable Screw, thread forming M5X0.8X10 Kit, float Kit, carburetor repair Gasket, carburetor Gasket, air cleaner Gasket, bowl Gasket, bowl screw Seal, solenoid Kit, solenoid repair Gasket, bowl screw Tie cable Terminal 57 58 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING GUIDE ._ ...CUT . TH_ (D i _ N _ O _ Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme direction on slopes. f For repair of major brand appliances in your own home... no matter who made it, no matter who sold itY 1-800-4-MY-HOME sMAnytima, dayor night (1-800-469-4663) www.sears.com To bring in products such as vacuums, lawn equipment and electronics for repair, call for the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Anytime,day or night www.sears.com For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirectSi! 1-800-366-PART (1-800-366-7278) 6ar.-. pmCST 7 days a week www.sears.com/partsdirect To purchase or inquire about a Sears Service Agreement: 1-800-827-6655 7 a.m. - 5 p.m. CST, Mon. - Sat. Para pedir servicio de reparacl6n a domlcllio, y para ordenar plezas con entrega a domicillo: 1"888"SU-HOGAR TM (1-888-784-8427) Au Canada pour service an franc.,ais: 1-8"rT-LE-FOYER s. (1-877-5336937) I ["" l HomeCentral_ ® Registered Trademark ® Mama Registrada I " O Sears, Roebuck and Co. 174257 2.10.00 JH I r. Trademark of Seam, Roebuck and Co. Mama de F&brioe de Sears, Roebuck and Co- Printedin U.S.A.
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