Craftsman 917271131 User Manual TRACTOR Manuals And Guides L0030159

CRAFTSMAN Lawn, Tractor Manual L0030159 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917271131 917271131 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917271131. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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Owner's Manual

CRAFTSMAN+

16.5 HP

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.271131

• Safety

• Assembly

•Operation

•Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 5

Assembly .............................................. 7

Operation .................. .......................... 10

Maintenance Schedule ...................... 16

Maintenance ....................................... 16

Service and Adjustments .................... 20

Storage ............................................... 27

Troubleshooting ................................. 28

Repair Parts ........................................ 32

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by taking your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

•Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

•Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

•Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines

tlie battery will not hold a charge, Sears will replace the battery at no charge. War-

ranty service is available free of charge by taking your Craftsman riding equipment to

your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States.

To locate the nearest sears service center or to schedule in-home warranty service,

simply contact sears at 1-800-4-my-home

This Warranty gives you specific legal rights, and you may also have other rights

which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is

capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death.

GENERAL OPERATION

•Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

•Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

•Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

•Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the

guard in place.

•Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

•Turn off blades when not mowing.

•Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

•Watch for traffic when operating near or

crossing roadways.

•Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-

related injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

• Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide ob-

stacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

•Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

•Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on aslope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

•Do not turn on slopes unless neces-

sary, and then, turn slowly and

gradually downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do not try to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

3enter the area.

•Before and when backing, look behind

and down for small children.

•Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling, Do

not smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

•Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with

the engine running.

•Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

•Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• "Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

With safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 °Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

•If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

•Do not turn on slopes unless neces-

sary, and then, turn slowly and gradual-

ly downhill, if possible.

4

_Look for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOMEAWARE!fl YOUR

SAFETY IS INVOLVED.

_I_,CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always

disconnect spark plug wire and place wire

where it cannot contact spark plug.

_kCAUTION: Do not coast down a hill in

neutral, you may lose control of the tractor.

ACAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the

ground and cause you to lose control of

your tractor.

_WARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

\NDTYPE:

OILTYPE

API-SF/SG/SH):

OIL CAPACITY:

SPARK PLUG:

'GAP: .040")

1.25 GALLONS

UNLEADED

REGULAR

SAE 10W30 (ABOVE

32°F)

SAE 5W-30

(BELOW 32°F)

W/FILTER: 4.5 PINTS

W/OFILTER: 4.0 PINTS

CHAMPION RCt2YC

_ROUND SPEEDFORWARD:

rVlPH): 1ST 1.2

2"° 1.5

3R° 2.4

4TM 3.5

5TM 4.8

6TM 5.4

REVERSE: 1.5

FIRE PRESSURE: FRONT: 14 PSI

REAR: 10PSI

;HANGING

;YSTEM: 15AMPS @ 3600 RPM

IA'I-TERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

3LADE BOLT 27-35 FT. LBS. i

rORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible depend-

ability and performance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest authorized service center. 5

We have competent, well-trained

technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

ASears Repair Agreement is available

on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

AWARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless

the engine's exhaust system is equipped

with a spark arrester meeting applicable

local or state laws (if any). If a spark

arrester is used, it should be maintained

in effective working order by the opera-

tor.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest authorized service

center/department (See REPAIR PARTS

section of this manual).

Steering

Wheel Insert

(1 ) Hex Bolt

3/8-16 x 1

Steering

Boot

Steering Wheel

(1) Large Flat Washer

(1) Lockwasher 3/8 (1) Hex Bolt

5/16-18 x 1-1/4

(1) Locknut

5/16-18

Steering

,,Wheel Adapter

t Steering

Extension

Shaft

Seat

(_Washer

(_ 17/32 x 1-3/16 x 12

Gauge

_(1) Knob

_) Shoulder

olt 5/16-18

Slope Sheet

Keys

Video Cassette

ii

6

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16"wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

_ Insert

_,--------3/8 Hex Bolt

_;,_--_-3/8 Lock Washer

Large Fiat

Washer

g Boot

Steering Wheel

.Tabs

Shaft

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts

and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

• Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Remove steerng wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

• Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised postion and

open battery box door.

•If this battery is put into service after

month and year indicated on label (la-

bel located between terminals) charge

battery for minimum of one hour at 6-

10 amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for

charging structions.)

7

Battery

Door

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

•Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

•Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

•Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

•Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment

knob securely.

Seat

Shoulder Seat Pan

Bolt

Flat Washer

Adjustment

Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor from

the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

•Press lift lever plunger and raise

attachment lift lever to its highest

position.

• Release parking brake by depressing

clutch/brake pedal.

•Place gearshift lever in neutral (N)

position.

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location and

function of controls)

_WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear

of other people and objects.

•Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

• Place gear shift lever in neutral (N)

position.

• Press lift lever plunger and raise

attachment lift lever to its highest

position.

• Start the engine. After engine has

started, move throttle control to idle

position.

• Depress clutch/brake pedal into full

"BRAKE" position and hold. Move

gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and

slowly drive tractor off skid.

•Apply brake to stop tractor, set parking

brake and place gearshift lever in

neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

8

INSTALL MULCHER PLATE

(If previously removed)

•Raise and hold deflector shield in

upright position.

•Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

•Hook front latch into hole on front of

mower deck.

•Hook rear latch into hole on back of

mower deck.

A, CAUTION: Do not remove deflector

shield from mower. Raise and hold

shield when attaching mulcher plate and

allow it to rest on plate while in opera-

tion. Mulcher

Deft Plate

Shield

Latch

Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store

in a safe place. Your mower is now ready

for discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS"

section of this manual.

CHECKDECKLEVELNESS

For best cutting results, mower housing

should be propedy leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "30 ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

,/'CHECKLIST

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND

SATISFACTION FROM THIS QUALITY

PRODUCT.

PLEASE REVIEW THE FOLLOWING

CHECKLIST:

9

,/All assembly instructions have been

completed.

/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps).

,/Seat is adjusted comfortably and

tightened securely.

/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,I Be sure mower deck is properly

leveled side-to-side/front-to-rear for

best cutting results. (Tires must be

properly inflated for leveling).

/Check mower and drive belts. Be sure

they are routed properly around

pulleys and inside all belt keepers.

,f Check wiring. See that all connections

are still secure and wires are properly

clamped.

WHILE LEARNING HOWTO USE YOUR

TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

,I Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,I Become familiar with all controls -their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe

operating condition.

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP "_

!

LIGHT

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H L

ATTACHMENT REVERSE

CLUTCH ENGAGED NEUTRAL HIGH LOW PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

10

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment

Clutch Lever Ignition Switch Light Switch

Lift

Lever

Plunger

Throttle/Choke

Control Attachment

Lift Lever

Clutch/

Brake

Pedal

Parking Brake

Lever

Height

Adjustment

Knob Gearshift Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

GEARSHIFT LEVER - Selects the speed

and direction of tractor.

IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to

release attachment lift lever when

changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER -Locks

clutch/brake pedal into the brake

position.

THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

HEIGHT ADJUSTMENT KNOB - Used

to adjust the mower cutting height.

11

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask

over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch, When engine

is-running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full

"BRAKE" position and hold.

• Place parking brake lever in "EN-

GAGED" position and release pres-

sure from clutch/brake pedal. Pedal

should remain in "BRAKE" position.

Make sure parking brake will hold

tractor secure. Attachment Clutch Lever

Throttle/Choke "Engaged" Position

Control \_ ((__, .Ignition Key

_._ \ __......_' _.! /"Disengaged"

__ S Position

_'[ ,_"_:_ Parking

\',, _.\', \\\_ /Brake ,,

.-,, ..,-T-;-----_ ',. _\', \v/ /Engaged

Position

uraKevea alL-.h'_,.i_.-----__ e,

./_ '"1 _- Gearshift

Disengaged"" Height Lever

Position Adjustment Knob

STOPPING

MOWER BLADES -

•"To stop mower blades,move attach-

ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

•To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position.

•Move gearshift lever to neutral (N)

position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

•Turn ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor tq prevent unauthorized

use.

•Never use choke to stop engine.

IMPORTANT: Leaving the ignition

switch in any position other than "OFF"

will cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

_, CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTrLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

•Full throttle offers the best bagging

and mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the gearshift lever.

•Start tractor with clutch/brake pedal

depressed and gearshift lever in

neutral (N) position,

• Move gearshift lever to desired

position.

• Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful

life of your transaxle.

TO ADJUST MOWER CUTTING

HEIGHT

The cutting height is controlled by

turning the height adjustment knob in

desired direction.

•Turn knob clockwise (F_I) to raise

cutting height.

•Tum knob countemlockwise (1_'_) to

lower cutting height.

The cutting height range is approxi-

mately 1-1/2" to 4-1/2". The heights are

measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary

12

depending upon soil conditions, height

of grass and types of grass being

mowed.

•The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of

this manual).

•With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gaL=ge wheel in

appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and

tighten securely.

•Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge

Wheel

Mounting

Bracket

3/8-16

Locknut

3/8 Washer

Gauge Wheel Shoulder Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

•Select desired height of cut.

•Lower mower with attachment lift

control.

•Start mower blades by engaging

attachment clutch control.

•TO STOP MOWER BLADES - disen-

gage attachment clutch control.

CAUTION: Do not operate the

mower without either the entire grass

catcher, on mowers so equipped, or

the deflector shield in place.

Attachment

Clutch Lever Attachemnt

"Engaged" _ High

Position Position

Low

Position

"Diser;gaged"

Position

Deflector

Shield

TO OPERATE.ON HILLS

CAUTION: Do not drive up or down

hills with slopes greater than 15 °and do

not drive across any slope.

•Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

•If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

•Move gearshift lever to 1st gear. Be

sure you have allowed room for tractor

to roll slightly as you restart movement.

•To restart movement, slowly release

parking brake and clutch/brake pedal.

•Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest

position with attachment lift control.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N)

position.

•Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope,

cord, etc.).

13

TOWING CARTS AND OTHER

ATrACHMENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

•The engine in your tractor has been

shipped, from the factory, already

filled with summer weight oil

•Check engine oil with tractor on level

ground.

•Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the

cap onto the tube. Remove and read

oil level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you

should change oil for easier starting

(See "OIL VISCOSITY CHART" in the

Maintenance section of this manual).

• To change engine oil, see the

Maintenance section in this manual.

ADDGASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

.deposits and reduce valve life). Do

not mix oil with gasoline. Purchase

fuel in quantities that can be used

within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to

help insure good cold weather starting.

_WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer.

Drain the gas tank, start the engine and

let it run until the fuel lines and carbure-

tor are empty. Use fresh fuel next

season. See Storage Instructions for

additional information. Never use

engine or carburetor cleaner products in

the fuel tank or permanent damage may

occur.

_CAUTION; Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel

from the tank to the engine.

• Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

• Place gear shift lever in neutral (N)

position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, move throttle control

to fast position, wait a few minutes and

try again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and

above)

• When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

14

COLD WEATHER STARTING ( 50 °Fand

below)

•When engine starts, allow engine to run

with the throttle control in the choke

position until the engine runs roughly,

then move throttle control to fast position.

This may require an engine warm-up

period from several seconds to several

minutes, depending on the temperature.

•The attachments can also be used

during the engine warm-up period.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be

adjusted for best engine performance, See

"TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual,

MOWING TIPS

•Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of

this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

•If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried

clippings. Make first cut relatively

high; the second to the desired height.

•Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to

dry before mowing.

•Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give

the mower cutting performance as well

as the quality of cut desired.

•When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

MULCHING MOWING TIPS

15

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

•The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest

engine (blade) speed as this will

provide the best recutting action of the

blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the direct sun.

•For best results, adjust the mower

cutting height so that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpen-

dicular to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

_.. __'_,_ _,_._'_!'_l_ Max 1/3"

MAINTENANCE SCHEDULE ..,,_, _'_._

REGULAR SERVICE

CheckBrakeOperet o V' V'

Check Tire Pressure If V'

ICheck Operator Presence and

TInterlock Systems I_

I

RiCheck for Loose Fasteners V' I,_7

Sharpen/Replace Mower Blades V',

CT; Lubdcatioo Chart

0Check Battery Level

R Clean Batteryand Terminals I_

Check Transaxle Cooling

Adjust Blade Belt(s) Tension ll_s

Adjust Motion Orive Belt(s) Tension k_s

Check Engine Oil Level I_

Change Engine O_1 _t=.3 II_

Clean Air Screen

GInspect Muffler/Spark Arreste(

Rep;ace OilFilter(Ifequipped) II1_1.,

EClean Engine Cooling Fins 1_2

Replace Spark Plug _ll_

Replace Air Filter Paper Cartridge I_= i

Replece Fuel Filter

1- Chango more often when operating under a heavy load or in high amblenl temperatures 5 -If equiPped with adjust able system.

2 - Service m_ro offer1 whe_l Ppolating in d_rty or dusty condif ions 6 -Not r@quired if equ_oped wifh mainlenance-f ree battery¸

3 - If equipped with oil filter, change oil every 50 hours. 7-Tighten front axle piv0q boif to 35 ft.-Ib$, maximgrrL

4 - ReplaCe blades more olten when mowing in Bandy gbll. Do not ovettighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To

receive full value from the warranty,

operator must maintain tractor as

instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual

should be checked at least once each

season.

• Once a year you should replace the

"spark plug, clean or replace air filter,

and check blades and belts for wear.

Anew spark plug and clean air filter

assure proper air-fuel mixture and

help your engine run better and last

longer.

BEFORE EACH USE

•Check engine oil level.

•Check brake operation.

•Check tire pressure.

•Check operator presence and

interlock systems for proper operation.

•Check for loose fasteners.

LUBRICATION CHART

Zerk Zerk

@Front Wheel

Bearing Bearing Zerk

Zerk

(DSAE 30 or 10w30 MOTOR OIL

_GENERAL PURPOSE GREASE

(_REFER TO Maintenance =ENGINE" SECTION

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings.

Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricat-

ing bearings. If you feel they must be

lubricated, use only a dry, powdered

graphite type lubricant sparingly.

16

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be

adjusted. (See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

•Keep tires free of gasoline, oil, or

insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE; To seal tire punctures and

prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

•The engine should not start unless the

clutch/brake pedal is fully depressed

and attachement clutch control is in

the disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

•When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

IMPORTANT: To ensure proper assem-

bly, center hole in blade must align with

star on mandrel assembly.

•Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

•Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated. Mandrel Assembly

TrailingEdge Up

Blade Center

Hole

Fiat Washer\

Lock Washer

_--Hex Bolt (Grade

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

•The blade can be sharpened with a

file or on a grinding wheel. Do not

attempt to sharpen while on the

mower.

•To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a

cone balancer. (When using a cone

balancer, follow the instructions

supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

•Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain

in a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

•Raise mower to highest position to

allow access to blades. 5/8"

•Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as

shown. 17

Center Hole

BATTERY

Your tractor has a battery charging

system which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend

its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or

covers. Adding or checking level of

electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

• Open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable

ends with wire brush until bright.

• Coat terminals with grease or petro-

leum jelly.

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade

according to your expected operating

temperature.

SAE VISCOSITY GRADES

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF, SG or SH.

• Be sure tractor is on level surface.

•Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely,

replace oil drain plug and tighten

securely.

•Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

• Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the

tube. Do not thread the cap onto the

tube when taking reading, Keep oil

at "FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

Cover Knob

Air Cleaner _ J'" -, -

Cover _ _ wingr_ut

/_ ._,_'-;--------L_Rubber

Foam ]Grommet

Pre- - _ ,_Z_/Kir Cleaner

L;leaner _l, _Paper Cartridge

\ _ ;,_\Air Cleaner

,_lr__--_"k'g ase

Screen

_j_ : ', Oil Fil Gap/

_"_!,!;_,,I;,_ :>i Dipstick

(;? "_ Oil Drain

_Plug

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING

AREAS

To insure proper cooling, make sure the

grass screen, cooling tins, and other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary.

Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-

cleaner after every 25 hours of operation

or every season. Service paper car-

tridge every 100 hours of operation or

every season, whichever occurs first.

Service air cleaner more often under

dusty conditions.

• Remove knob and cover.

• Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

•Slide foam pre-cleaner off cartridge.

•Wash it in liquid detergent and water.

•Squeeze it dry in a clean cloth. Allow

it to dry.

•Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will

damage the cartridge.

•Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

•Reassemble air cleaner, wing nut,

cover and tighten knob securely.

ENGINE OIL FILTER

Replaco the engine oil filter every

season or every other oil change if the

tractor is used more than 100 hours in

one yea_

• Drain oil from engine crankcase (See

"TO CHANGE ENGINE OIL" in this

section of this manual, through step

remove drain plug).

•Remove oil filter and wipe off filter

adapter.

•Apply a thin coating of new engine oil

to the rubber gasket on replacement

oil filter.

•Install replacement oil filter on filter

adapter. Turn oil filter clockwise until

rubber gasket contacts the filter

adapter, then tighten filter an addi-

tional 1/2 turn.

°Fill crankcase with new oil (See "TO

CHANGE ENGINE OIL" in this section

of this manual). For approximate

capacity see "PRODUCT SPECIFICA-

TIONS" section of this manual.

•Start the engine and check for oil

leaks. Correct any leaks before placing

engine into full operation.

,!

[_ _ Oil Filter

MUFFLER

Inspect and replace corroded muffler

and spark arrester (if equipped) as it

could create a fire hazard and/or

damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

• With engine cool, remove filter and

plug fuel line sections.

• Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

• Be sure there are no fuel line leaks

and clamps are properly positioned.

• Immediately wipe up any spilled

gasoline.

19

ClamP_clamp

Fuel Filter

CLEANING

i lean engine, battery, seat, finish, etc.

of all foreign matter.

Keep finished surfaces and wheels

free of all gasoline, oil, etc.

•Protect painted surfaces with automo-

tive type wax.

We do not recommend using agarden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in ashort-

ened engine life.

_CAUTION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

•Place gearshift lever in neutral (N) position.

•Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

•Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

• Place attachment clutch in "DISEN-

GAGED" position.

• Move attachment lift lever forward to

lower mower to its lowest position.

• Roll belt off engine pulley.

•Remove small retainer spring, and lift

clutch spring off pulley bolt.

•Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

", Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

• Disconnect suspension arms from rear

deck brackets by removing retainer

-springs.

•Disconnect front links from deck by

removing retainer spdngs.

Small Retainer Spdng

Clutch

• Raise lift lever to raise suspension

arms. Slide mower out from under

tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring onto square hole in

frame.

TO INSTALL MOWER

•Raise attachment lift lever to its

highest position.

• Slide mower under tractor with

discharge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of

removal instructions.

Retainer Spring

Anti-Sway

Collar

\

Housing

Guide

Link

Retainer Springs

(Both Sides)

Large

Retainer

Spdng Bracket

20

TO LEVEL MOWER HOUSING •

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires areproperly inflated (See =PROD-

UCT SPECIFICATIONS" section of this •

manual). If tires are over or

underinflated, you will not properly •

adjust your mower.

SIDE-TO-SiDE ADJUSTMENT

, Raise mower to its highest position. °

•At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance =A" on °

both sides of mower should be the

same or within 1/4" of each other.

•If adjustment is necessary, make

adjustment on one side of mower only. °

•To raise one side of mower, tighten lift

link adjustment nut on that side,

•To lower one side of mower, loosen lift •

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8'.

•Recheck measurements after adjust-

ing.

Bottomedge of Bottomedge of

mower to _mower to

ground _ground

A_'"'VGround Line _'-7T-A

Arm

+DO

LiftLink N_

Adjustment

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back

adjustment is necessary, be sure to

adjust both front links equally so mower

will stay level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 112"

lower than the rear when the mower is in

its highest position.

Check adjustment on dght side of tractor.

Measure distance =D" directly in front

and behind the mandrel at bottom edge

of mower housing as shown.

Before making any necessary adjust-

ments, check that both front links are

equal in length. Both links should be

approximately 10-3/8'.

If links are not equal in length, adjust

one link to same length as other link.

To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

When distance =D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "P

against trunnion on both front links.

To raise front of mower, loosen nut =P

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "P

against trunnion on both front links.

Recheck side-to-side adjustment.

Mandrel

=D" "D"

Both Front Links Should be Equal in Length

Nut "E"

Front Links

21

TO REPLACE MOWER BLADE

DRIVE BELT

The mower blade drive belt may be

replaced without tools. Park the tractor

on level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

•Pull belt away from mower.

BELT INSTALLATION -

•-Install new belt in reverse order of

removal.

• Make sure belt is in all pulley grooves

and inside all belt guides.

• Install mower in reverse order of

removal instructions.

Mandrel

Pulle Idler Pulleys

• Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest

gear, further maintenance is neces-

sary. Contact your nearest authorized

service center/department.

With Parking Brake "Engaged"

Nut "A"

Nut

_ _Operating

Pulley

TOADJUSTBRAKE

Your tractor is equipped with an adjust-

able brake system which is mounted on

the right side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be

adjusted.

• Depress clutch/brake pedal and

engage parking brake.

• Measure distance between brake

operating arm and nut "A" on brake

rod.

• If distance is other than 1-1/2", loosen

jam nut and turn nut "A" until distance

becomes 1-1/2". Retighten jam nut

against nut "A".

22

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest.

• Remove mower (See "TO REMOVE

MOWER" in this section of this

manual.)

* Remove belt from stationary idler and

clutching idler.

• Pull belt slack toward rear of tractor.

Remove belt upwards from transaxle

pulley by deflecting belt keepers.

• Pull belt toward front of tractor and

remove downwards from around

engine pulley.

• Install new belt by reversing above

procedure.

Engine Pulley--

Clutching Idler _"

Stationary er

Transaxle

Pulley_

TRANSAXLE GEAR SHIFT LEVER

NEUTRAL ADJUSTMENT

The transaxle should be in neutral when

the gear shift lever is in neutral (N) (lock

gate) position. The adjustment is preset

at the factory; however, if adjustment is

needed, proceed as follows:

•Make sure transaxle is in neutral (N).

NOTE: When the tractor rear wheels

move freely, the transaxle is in neutral.

•Loosen adjustment bolt in front of the

right rear wheel.

•Position the gear shift lever in the

neutral (N) position.

•Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

Gearshift Lever Neutral Lock Gate

\

Adjustment Bolt

TO ADJUST STEERING WHEEL

ALIGNMENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble per

instructions in the Assembly section of

this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage

has occurred to affect the front wheel

toe-in or camber, contact your nearest

authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

°Repair tire and reassemble.

•On rear wheels only: align grooves in

rear wheel hub and axle. Insert

square key.

• Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and

prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

Washers

Retaining

Ring

Axle

Cover

Square Key f

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

_,CAUTION: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE

section of this manual).

If "jumper cables" are used for emer-

gency starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt negative grounded system.

The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each

battery, taking care not to short against

chassis.

• Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

• BLACK cable first from chassis and

then from the fully charged battery.

•RED cable last from both batteries.

23

PositiveTerminal Negative Terminal Keps_._ Hex

Nut "YO. Bolt

ed

Battery

Positive Terminal Negative Terminal

REPLACING BATTERY

CAUTION: Do not short battery

terminals by allowing awrench or any

other object to contact both terminals at

the same time, Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

•Lift seat pan to raised position and

open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

°. Install new battery with terminals in

same position as old battery.

*First connect RED battery cable to

positive (+) terminal with hex bolt and

nut as shown. Tighten securely.

, Connect BLACK grounding cab}a to

negative (-) terminal with remaining

hex bolt and nut. Tighten securely.

•Close battery box door.

Battery

Oool

Box

Positive (Red) Cable Negative (Black)

Cable

TO REPLACE HEADLIGHT BULB

• Raise hood.

•Pull bulb holder out of the hole in the

backside of the grill.

• Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the gdll.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

•Check wiring. See electrical w(dng

diagram in the Repair Parts sect)on,

TO REPLACE FUSE

Replace with 15 amp automotive-type

plug-in fuse, The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL

ASSEMBLY

•Raise hood.

•Unsnap headlight wire connector.

•Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

•To replace, reverse above procedure.

_He_dli°°dglqt Wire

or

24

ENGINE

Maintenance, repair, or replacement of

the emission control devices and

systems, which are being done at the

customers expense, may be performed

by any non-road engine repair establish-

ment or individual. Warranty repairs must

be performed by an authorized engine

manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at

the factory and adjustment should not be

necessary. Check adjustment as

described below before loosening cable.

If adjustment is necessary, proceed as

follows:

•With engine not running, move throttle

control lever from slow to choke

position. Slowly move lever from

choke to fast position.

•Check to see if hole in throttle lever

and hole in speed control bracket are

aligned.

•If holes are not aligned, loosen cable

clamp screw and align the holes by

inserting a pencil or a 1/4" drill bit

through both holes.

•Pull throttle cable up to remove slack

and tighten cable clamp screw.

Remove alignment pencil or drill bit.

Screw"--

Speed Control

Bracket _

T rottle

Lever

TO ADJUST CARBURETOR

The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for

differences in fuel, temperature, altitude

or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles

out (counterclockwise) increases the

supply of fuel to the engine giving a

richer fueVair mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if

needle is turned in too tight.

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within

the limits allowed by the cap. Do not

attempt to remove the limiter cap. The

limiter cap cannot be removed without

breaking the adjusting needle.

•Be sure you have a clean air filter and

the throttle control cable is adjusted

properly (see above).

•Start engine and allow to warm for five

minutes. Make adjustments with

engine running and shift/motion

control lever in neutral (N) position.

•J_iLe_2_LitJ_t_g - With throttle

control lever in slow position, engine

should idle at 1750 RPM. If engine

idles too slow or fast, turn idle speed

adjusting screw in or out until correct

idle is attained.

25

•Idle fuel needle settin9 - With throttle

control lever in slow position, turn idle

fuel adjustment needle in (clockwise)

until engine begins to die and then

tum out (counterclockwise) until

engine runs rough. Turn needle to a

point midway between those two

positions.

•Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST -

•Move throttle control lever from slow to

fast position. If engine hesitates or

dies, tum idle fuel adjusting needle

out (counterclockwise) 118 turn.

Repeat test and continue to adjust, if

necessary, until engine accelerates

.smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact your nearest autho-

rized service center/department, which

has proper equipment and experience to

make any necessary adjustments.

Idle Speed

Adjusting

Screw

Idle Fuel

Adjusting

Needle

26

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

w_=tCAUTION: Never store the tractor

h gasoline in the tank inside a

building where fumes may reach an

open flame or spark. Allow the engine to

cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

•Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

•Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual),

•Lubricate as shown in the Mainte-

nance section of this manual.

•Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

•Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BA'I-rERY

• Fully charge the battery for storage.

• After a period of time in storage,

battery may require recharging.

•To help prevent corrosion and power

leakage during long periods of

storage, battery cables should be

disconnected and battery cleaned

thoroughly (see "TO CLEAN BATTERY

AND TERMINALS" in the Maintenance

section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

•If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

_uUmdeposits from forming in essential

el system parts such as carburetor, fuel

filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol

blended fuels 9called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can

damage the fuel system of an enqine

while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor

cleaner products in the fuel tank or

permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

•Remove spark plug(s).

•Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

• Turn ignition key to "START" position

for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

•Do not store gasoline from one season

to another.

•Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

•If possible, store your tractor indoors

and cover it to give protection from

dust and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still

warm.

27

TROUBLESHOOTING CHART

PROBLEM

Will not start

Hard to start

Englnewill not

turn over

CAUSE CORRECTION

•Out of fuel.

•Engine not =CHOKED"

properly.

•Engine flooded.

•Bad spark plug.

• Dirty air filter.

_• Dirty fuel filter.

I• Waterin fuel.

•Loose or damaged widng.

• Carburetor out of adjustment

•Engine valves out of

adjustment.

• Dirty air filter.

•Bad spark plug.

• Weak or dead battery.

•Dirty fuel filter.

•Stale or dirty fuel.

•Loose or damaged wiring.

•Carburetor out of adjustment,

•Engine valves out of

adjustment.

II

Clutch/brake pedal not

depressed,

Attachment clutch is

engaged.

Weak or dead battery.

Blown fuse.

Corroded battery terminals.

Loose or damaged wiring.

Faulty ignition switch.

Faulty solenoid or starter.

Faulty operator presence

switch(es).

•Fill fuel tank.

•See "TO START ENGINE"

in Operation section.

•Wait several minutes

before attempting to start.

•Replace spark plug.

•Clean/replace air filter.

I• Replace fuel filter.

•Drain fuel tank and

carburetor, refill tank with

fresh gasoline and replace

fuel filter.

•Check all wiring.

•See "To Adjust Carburetor"

in Service Adjustments

section.

•Contact an

authorized service center/

department.

•Clean/replace air filter.

•Replace spark plug,

•Recharge or replace

battery.

•Replace fuel filter.

•Drain fuel tank and refill

with fresh gasoline.

•Check all wiring,

•See "To Adjust Carburetor"

in Service Adjustments

section,

•Contact an authorized

service center/department,

Depress clutch/brake

pedal.

•Disengage attachment

clutch.

•Recharge or replace

battery.

•Replace fuse.

•Clean battery terminals.

•Check all wiring.

•Check/replace ignition

switch.

•Check/replace solenoid or

starter,

•Contact an authorized

service center/department,

28

TROUBLESHOOTING CHART

F_ROBLEM CAUSE

Engine clicks but I" Weak or dead battery.

will not start I•Corroded battery terminals.

I• Loose or damaged wiring.

•Faulty solenoid or starter.

•Cutting too much grass/too

fast.

• Throttle in "CHOKE"

position.

•Build-up of grass, leaves

and trash under mower.

•Dirty air filter.

•Low oil level/dirty oil.

•Faulty spark plug.

•Dirty fuel filter.

•Stale or dirty fuel,

•Water in fuel.

•Spark plug wire loose.

•Dirty engine air screen/fins.

I• Dirty/clogged muffler.

•Loose or damaged wiring.

•Carburetor out of

adjustment.

•Engine valves out of

adjustment.

•Worn, bent or loose blade.

•Bent blade mandrel.

•Loose/damaged part(s).

•Faulty operator-safety

presence control system.

Loss of power

Excessive

vibration

Englnecontinues

to run

when operator

leaves seat

with attachment

clutch engaged

CORRECTION

•Recharge or replace battery.

• Clean battery terminals.

•Check all wiring.

•Check/replace solenoid or

starter.

•Set in "Higher Cut" position/

reduce speed,

•Adjust throttle control.

• Clean underside of mower

housing.

• Clean/replace air filter.

•Check oil level/change oil.

• Clean and regap or change

spark plug.

•Replace fuel filter.

•Drain fuel tank and refill with

fresh gasoline.

•Drain fuel tank and carbure

tot, refill tank with fresh

gasoline and replace fuel

filter.

• Connect and tighten spark

plug wire.

• Clean engine air screen/fins.

• Clean/replace muffler.

• Check all wiring.

• See "To Adjust Carburetor" in

Service Adjustments section.

• Contact an authorized

service center/department.

•Replace blade.

Tighten blade bolt.

•Replace blade mandrel.

•Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and

connections. If not

corrected, contact an autho

rized service center/

department.

29

TROUBLESHOOTIN( CHART

CAUSE CORRECTION

• Worn, bent or loose blade.

PROBLEM

Poor cut - uneven

Mower blades will

not rotate

Poor grass

discharge

Headlight(s) not •

working I"

(if so equipped) •

Battery will not •

charge

Engine "backfires"

whenturning

engine "OFF"

•Mower deck not level.

• Buildup of grass, leaves,

and trash under mower.

•Bent blade mandrel.

•Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

_. Obstruction in clutch

mechanism.

Worn/damaged mower

drive belt.

I. Frozen idler pulley.

• Frozen blade mandrel.

•Engine speed too slow.

•Travel speed too fast.

• Wet grass.

•Mower deck not level.

•Low/uneven tire air pressure

•Worn, bent or loose blade.

•Buildup of grass, leaves

and trash under mower.

•Mower drive belt worn.

Blades improperly installed.

Improper blades used.

Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

Switch is "OFF".

Bulb(s) burned out.

Faulty light switch.

Loose or damaged wiring.

Blown fuse.

Bad battery cell(s).

Poor cable connections.

Faulty regulator

(if so equipped).

Faulty alternator.

Engine throttle control not

set at "SLOW" position

for 30 seconds before

stopping engine.

•Replace blade. "13ghten

blade bolt.

•Level mower deck.

•Clean underside of mower

housing.

• Replace blade mandrel.

•Clean around mandrels to

open vent holes,

•Remove obstruction.

I- Replace mower drive belt.

•Replace idler pulley.

•Replace blade mandrel.

•Place throttle control in

=FAST" position.

•Shift to slower speed.

•Allow grass to dry before

mowing.

•Level mower deck.

•Check tires for proper air

pressure.

•Replace/sharpen blade.

Tighten blade bolt.

•Clean underside of mower

housing.

•Replace mower drive belt.

•Reinstall blades sharp edge

down.

•Replace with blades listed in

this manual.

•Clean around mandrels to

open vent holes.

•Turn switch"ON".

•Replace bulb(s).

• Check/replace light switch.

•Check wiring and connections

• Replace fuse.

• Replace battery.

• Check/clean all connections.

• Replace regulator.

• Replace alternator.

Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

30

SCHEMATIC

TRACTOR -- MODEL NUMBER 917.271131

I

AMMETER

IGNiTiON

SWITCH

BATTERY

WHITE CLUTCH /BRAKE

-(PEDAL UP)

I _IIE

RED

SOLENOID

STARTER

BJ_K

EtUE

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1 NONE

RUN/LIGHT B+A1 A2+L

RUN B÷A1 NONE

START B+S +A1 NONE

A'rr'MENT CLUTCH

(CLUTCH OFF)

SEAT SWITCH

(NOT OCCUPIED)

I

I

OPERATOR

PRESENCE RELAY #1

FUEL SHUT-OFF

SOLENOID

_AC_

RED

SPARK

IGNITION PLUG

UNIT GAP

YELLOW TWI_ PLUGS ONCYL, ENGINES)

REGULATOR _,aLTERNATOR

(REGULATOR [_ECIEO

OPERATOR "Jr'_ _ "

PRESENCE RELAY #3 L_: _

' 85 86 _ _" _

e_ue :(__ HEADLIGHTV S

', ©_ ._o

%

RELAY

0 0

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

31

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.271131

25 I

\1

32

TRACTOR --MODEL NUMBER 917.271131

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

274760412 Bolt, Hex 1/4-20 x 3/4

8 156417 Case Battery

16 161343 Switch Interlock

21 166182 Harness, Light Socket (w/4152J)

22 4152J Light Bulb

24 4799J Cable, Battery

25 146147 Cable, Battery

26 166180 Fuse

27 73510400 Nut Keps Hex 1/4-20 Uric

28 4207J Cable, Ground

29 160784 Switch, Seat

30 163968 Switch, Ignition

33 140403 Key, Molded

40 170219 Harness, Ignition

41 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 1/2

42 131563 Cover, Terminal

43 145673 Solenoid

45 122822X Ammeter

52 141940 Protection Wire Loop (Hour Meter)

70 170250 Harness Engine

81 109748X RelayAsm

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

33

TRACTOR -- MODEL NUMBER 917.271131

CHASSIS AND ENCLOSURES

28

58 12

31

207

55

54

6O

74

11145

/

32O8

34

TRACTOR - -MODEL NUMBER 917.271131

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 16983O

2 169061

3 17060612

5 155272

9 168337X013

10 STD533710

11 155927

12 145660

13 172108

17 144983X558

18 126938X

25 19131312

26 STD541437

28 156725X558

29 155217X599

30 164918X558

31 139976

37 17490508

38 169834

51 73800400

52 19091416

53 145201

54 161464

55 145202

57 STD552507

58 150127

60 72140606

64 154798

74 STD541437

114 158112

115 17060620

142 165867

143 154966

144 154207

145 156524

206 170165

207 17670508

208 17670608

211 145212

212 165919

- - 5479J

NOTE:

Chassis

Drawbar

Screw 3/8-16 x 3/4

Bumper Hood/Dash

Dash

Bolt, Cardage 3/8-16 x 1

Panel, Dash, LH

Clip Tinnerman G dlle P/L

Panel, Dash, RH

Hood Assembly

Bumber Hood

Washer 13/32 x 13/16 x 12 Gauge

Locknut, Hex, with Insert 3/8-16 UNC

Gdlle

Lens, Grille

Fender/Footrest

Bracket, Fender/Support

Screw, Thdrol, 5/16-18 x 1/2 TYT

Pivot Bracket Assembly, LH, Mower, Rear

Nut Lock W/Insert 1/4 -20 UNC

Washer 9/32 X 7/8 X 16 Ga,

Bracket Grille Pickoff LH

Screw, Hex Wshd #8-18 x7/8

Bracket Gdlle Pickoff RH

Bolt FinHex 1/4 -20 UNC X,75

Air Duct

Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

Dash Lower STLT

Nut Crownlook 3/8-16 UNC

Keeper Belt

Screw 3/8-16 x 1-1/4

Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Footrest STLT

Rod Pivot Chassis/Hood

Bolt Shoulder 5116-18TT

Screw Thdrol 5/16-18 x 1/2

Screw Thdrol 3/8-16 x 1/2

Nut Flange Hex

Insert Lens

Plug Button

All component dimensions given in U.S. inches

1inch = 25.4 mm

35

TRACTOR - - MODEL NUMBER 917.271131

GROUND DRIVE

52 62

169

2S

36

TRACTOR - - MODEL NUMBER 917.271131

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

........ Transaxle (SeeBreakdown) 65 STD551143

Peedess206_545C 66 154778

2146682 Spring, Return, Brake

3 i23666X Pulley, Transaxle 70 134683

412000028 Ring, Retainer 72 19132012

5 121520X Strap, Torque 74 137057

6 17060512 Screw 5/16-18 x 3/4 75 121749X

8 165866 Rod Shifter Fender STLT 76 STD581075

10 STD561210 Pin, Cotter 77 123583X

11 105701X Washer, Shift Plate 78 12t748X

13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 79 STD580025

14 10040400 Washer Lock Hvy Helical 80 145090

16 STD541431 Nut Lock Hx W/Ins 81 165592

5/16-18 x Gr.5

18 STD523710 Bolt Fin Hex 82 165711

3/8-16UNC x I Gr. 5 83 19171216

19 STD541437 Nut 84 166231

21 106933X Knob 85 150360

22 130804 Rod, Brake 89 158391X428

24 STD541237 Nut 90 124346X

25 106888X Spring, Brake Rod 96 S'1"D624003

26 STD551037 Washer 112 19091210

27 STD561210 Pin 113 127285X

28 145204 Rod, Parking Brake 116 72110610

29 71673 Cap, Parking Brake

30 169592 Bracket, Transaxle 145 74490540

32 STD523107 Bolt 150 165850

34 155071 Shaft Assembly, Foot Pedal 151 19133210

35 120183X Bearing, Nylon 156 166002

36 STD551062 Washer 158 165589

37 STD571810 Roll Pin 159 165494

38 131494 Pulley, Idler, Flat 161 72140406

39 STD533727 Bolt

40 4470J Spacer, Split .395 x .59 162 73680400

41 165838 Keeper, Belt, Idler 163 74780416

42 19131312 Washer 13/32 x 13/16 x12 Ca.

47 127783 Pulley, Idler, V-Groove, Plastic 164 19091010

48 154407 Bellcrank Clutch Grad Dry Stl 165 165623

49 123205X Retainer, Belt 166 166880

50 STD523715 Bolt 168 165492

51 STD541437 Nut Crown Lock3/8-16 UNC 169 165580

52 S'rD541431 Nut Crown Lock 5/16-18 UNC 170 165849

53 105710X Unk, Clutch 197 160613

55 105709X Spdng, Clutch Return 106 169593

56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 202 72110612

57 13(_01 V-Belt, Ground Drive

59 160691 Keeper, Belt, Center Span 204 17060516

61 17060612 Screw 3/8-16 x3/4

62 8883R Cover, Pedal

63 140186 Pulley, Engine

64 71170764 Bolt, Hex 7/16-20 x 4 Grade 5

Washer

Keeper, Belt, Engine, Fool

Proof

Guide, Mower Ddve Belt, R.H.

Washer 13/32 x 1-1/4 x 12 Ga.

Spacer, Axle

Washer 25/32 x 1-1/4 x 16 Ga.

E-Ring

Key, Square 2.0 x .1845/1865

Washer 25/32 x 1-5/8 x16 Ga

Key Woodruff

Arm, Shift

Shaft Asm Cross Tapered

650 20

Spring, Torsion

Washer 17/32 x 3/4 x 16 Ca.

Link Transaxle

Nut, Nylock

Console, Shift, STLT

Nut, Self-Thding, Wsh Hd 1/4

Retainer Spring 1"

Washer 9/32 x 3/4 x 10 Ca.

Strap Torque 90 Degrees

Bolt Rdhd Sqneck

3/8o16 x1.25

Bolt, Hex Flghd 5/16-18 Gr. 5

Bushing Bel;crank Grd. Drive

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/161D x 1.t25

Bracket Shift Mount

Hub Tapered Flange Shift Lt

Bolt Rdhd Sqnk 1/4-20 x 3/4

Gr.5

Nut Crownlock 1/4-20 Unc

Bolt Hex Fin

1/4-20Unc x 1 Gr 5

Washer 5/8 x.281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastening Lt

Keeper Belt Transaxle Gear

Nyliner Snap-In

Washer Nyliner

Bolt Carr. SH

3/8-16 x t-112 Gr. 5

Screw 5/16-18 x 1 SMGML

NOTE: All component dimensions given In U.S. inches

1inch = 25,4 mm

37

TRACTOR - - MODEL NUMBER 917.271131

STEERING ASSEMBLY

----.

II t 1

_41

,-----._42

I

62 44

68

/

/

/

47

3G

2_

30

43

38

TRACTOR-- MODEL NUMBER 917.271131

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768

2 154427

3169840

4 169839

56266H

6121748X

7 19272016

8 12000029

93366R

10 169832

11 STD551137

13 136518

15 145212

17 156546

18 57079

19 160395

22 165857

23 165851

25 154406

26 126847X

27 136874

28 19131416

29 17060612

30 STD561210

32 130465

36 155099

37 152927

38 139769

39 19133812

40 STD541537

41 100711L

42 145054X428

43 121749X

44 153720

46 121232X

47 6855M

51 73800500

54 74780520

62 167902

63 74780616

65 160367

66 154404

67 72140618

68 169827

79 19132012

80 74950612

82 169835

85 133835

Steering Wheel

Front Axle Assembly

Spindle Assembly, L.H.

Spindle Assembly, R.H.

Bearing, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring, Klip

Bearing, Steering Column

Link, Drag

Washer, Lock

Spacer, Bearing, Front Axle

Nut, Hexflange Lock

Shaft Assembly, Steering

Washer, Thrust .515 x .750 x .033

Support, Shaft

Screw hex Wshhd Torx

Pittman Shaft Assembly

Bracket, Steering

Bushing, Link, Drag

Gear, Sector

Washer 13/32 x 7/8 x 16 Gauge

Screw 3/8-16 x 3/4

Pin

Rod, Tie

Bushing, Steering

Screw TT #10-32 x 5 x 3/8 Flange

Insert, Steering Wheel

Washer 13/32 x 2-3/8 x 12 Gauge

Lock Nut Center 3/8-24 UNF

Adaptor, Steering Wheel

Boot, Steering Dash P/L Mtl BIk

Washer 25/32 x 1-1/4 x 16 Gauge

Extension Steering Non-Adjust

Cap, Spindle

Fitting, Grease

Nut Lock Hx W/Ins 5/16-18 UNC

Bolt Fin Hex 5/16-18 UNC x 1-1/4

Kit, Steering Assembly, Service

Bolt Fin Hex 3/8-16 unc. x 1 Gr. 5

Spacer Brace Axle

Bearing Arm Pittman

Bolt Rdhd Sq 3/8-16 Unc x 2-1/4

Brace Axle

Washer 13/32 x 1-1/4 x 12 Ga

Bolt Hex Nylon 3/8-16 x 3/4

Bracket Susp Chassis Front

Fastener Christmas Tree

NOTE: All component dimensions given in U.S inches

1 inch = 25.4 mm

39

ENGINE

TRACTOR - - MODEL NUMBER 917.271131

J OPTIONAL EQUIPMENT J

Spark Arrester

8O

23

4O

ENGINE TRACTOR-- MODEL NUMBER 917.271131

KEY PART

NO. NO.

1 162152

2 17720410

3 .......

4 159420

13 12-041-03

14 13280328

15 13200300

16 STD551237

23 169837

29 137180

31 109202X

32 158990

33 123487X

37 137040

38 .......

40 124028X

44 17490412

45 17000612

46 19091416

77 19101216

80 74760508

61 73510400

101 M73030800

105 17120616

NOTE:

DESCRIPTION

Control Throt 1Ch

Screw Hex Thd Cut 1/4-20x5/8 T

Engine (See Breakdown) Kohler Model No. CV16.5s-43527

Muffler

Gasket

Nipple, Pipe 3/8 NPT x 3-1/2

Elbow, Std 90 Degree 3/8-18 Npt

Washer

Shield, BRN/DBR Guard

Arrestor, Spark

Tank, Fuel

Cap Assembly, Fuel Tank, Vented

Clamp Hose BIk

Line Fuel

Plug Oil Drain (See Engine Breakdown)

Bushing, Snap, Fuel Line

Screw, Hex Washer Head, Thd. Roll 1/4-20 x 3/4

Screw Hexwsh Thdr 3/8-16 x 3/4

Washer, 9/32 x 7/8 x 16 Guage

Washer 5/16 x 3/4 x 16 Guage

Bolt, Hex Hd 5/16-18 Unc x 1/2

Nut, Keps Hex 1/4-20 Unc

Nut Flange MB-1.25

Screw 3/8-16 x 1

All component dimensions given in U.S. inches

1inch = 25.4 mm

41

TRACTOR - - MODEL NUMBER 917.271131

SEAT ASSEMBLY

12 11

KEY

NO.

1

2

3

4

5

6

7 ¸

8

9

10

11

PART KEY PART

NO, DESCRIPTION NO. NO, DESCRIPTION

140123 Seat 3450 BIk/blk Craftsman 12 121246X

140551 Bracket Pnt Pivot Seat (blk) 13 121248X

71110616 Bolt Fin Hex 3/8-16un¢ X 1 14 72050412

19131610 Washer 13/32 X 3/4 X 10 Ga 15 134300

145006 Clip Push In Hinged 16 121250X

STD541437 Nut Hex Lock w/Ins 3/8-16 17 123976X

Urtc 21 171852

124181X Spring Seat Cprsn 2 250 BIk Zi 22 STD541431

17000616 Screw 3/8-16 x 1.5 SMGML 24 19171912

19131614 Washer 13/32 X 1 X 14 Ga

155925 Pan Pnt Seat (blk) 25

166369 Knob Seat 127018X

Bracket Pnt Mounting Switch

Bushing Snap BIk Ny150 Id

Bolt Rdhd Sht Nk 1/4-20x1-1,

Spacer Split 28 X 96 Zinc

Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zii

Bolt Shoulder 5/16-18 Unc-2l

Nut Hex Lock w/Ins 5/16.18

Washer 17/32 X 1-3/16 X 12

Ga.

Bolt Shoulder 5/16-18 X 62

NOTE: All component dimensions given in U.S. inche;

1 inch = 25.4 mm

42

DECALS

TRACTOR -- MODEL NUMBER 917.271131

741

11 2

9

14

15

2O

13 14

KEY PART

NO. NO.

1

2

3

4

6

7

9

11

156439

163207

171698

171699

133644

171764

163204

156368

13 146046

KEY PART

DESCRIPTION NO. NO.

Decal Fender Danger Sears 14 163263

Decal Fend Auto Sears Gold 15 160396

Decal Hood Rh Craftsman 19 138047

Decal Hood Lh Craftsman 20 166887

Decal Maint Customer 22 149516

Sears Dora - -138311

Decal Replacement Srs - - 165800X428

Decal Fender Craftsman Gold - - 165799X428

Decal Fender STLTH Oper - - 174257

Inst E/S -- 174258

Decal V-belt Dr Sch Tractor E

DESCRIPTION

Decal Dash Panel

Decal Mower Drive Schematic

Decal, Battery Diehard Sears

Decal Deck Mower EZ3

Decal Battery

Decal Lift Handle

Pad Footrest Lh STLT

Pad Footrest Rh STLT

Manual, Owner's (English)

Manual, Owner's (Spanish)

WHEELS & TIRES

74,10

KEY PART

NO. NO. DESCRIPTION

1

2

3

4

5

6

11

. °

NOTE:

11 7

,10

59192 Valve Cap, Tire

65139 Stem, Valve

106222X Tire, Front

59904 Tube, Front Tire

(Not Provided, Service Item

Only)

106732X427 Rim, Fron_

278H Fitting, Grease (Front Wheel

Only)

9040H Bea ring, Flange (Front Wheel

Only)

106108X427 Rim, Rear

122082X Tire, Rear

7152J Tube, Rear Tire

(Not Provided, Service Item

Only)

104757X Cap, Axle

144334 Sealant, Tire (10 oz. Tube)

All component dimensions given in U.S. inches

1 inch = 25.4 mm

43

TRACTOR - -MODEL NUMBER 917.271131

LIFT ASSEMBLY

27

25 24 23

5 49

30

3

,3 !5o_,,

4 26

6

8

/ /'

/ /'

.I I'

/ /'

/" "Ji

65

19

13

32

31

32

19

13

20

15

44

TRACTOR-- MODEL NUMBER 917.271131

LIFTASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159460 Lift Lever Inner Wire Asm.

2 159471 Shaft Asm. Lift

3 105767X Pin Groove

4 12000002 ERing

5 19211621 Washer 21/32 x 1 x 21 Ga.

6 120183X Bearing Nylon

7 125631X Grip Handle Fluted

8 122365X Button Plunger Red

11 139865 Link Lift L.H.

12 139866 Link Lift R.H.

13 S'rD624008 Retainer Spring

15 173288 Link Front

16 73350800 Nut Jam Hex 1/2-13 Unc

17 130171 Trunnion

18 73800800 Locknut, Hex, with Washer Insert 1/2-13 Unc

19 139868 Arm Suspension Rear

20 163552 Retainer Spring

23 1t0807X Nut, Special

24 19131016 Washer 13/32 x 5/8 x 16 Ga.

25 2876H Spring

26 169484 RetainerClip

27 126971X Rod, Adjust Lift

28 73350600 Nut, Hex Jam 3/8-16 UNC

29 138057 Knob, Infinite Height Adjustment

30 150233 Trunnion, Inf. Height

31 140302 Bearing, Pvt. Lift. Spherical

32 73540600 Nut Crownlock 3/8-24

49 145212 Nut, Hex Flange Look

50 110452X Nut, Push Phos. &-Oil

NOTE: All component dimensions given in U.S. inches

1inch = 26.4 mm

45

MOWER DECK

TRACTOR -- MODEL NUMBER 917.271131

34

68

\2

16

1

18

13_

10_

9_

9° 91

:: ..... 92

"t

21 22

23 24

28

29

25

26

27

46

TRACTOR --MODEL NUMBER 917.271131

MOWER DECK

KEY PART

NO. NO.

1 165892

2 STD533107

3 138017

4165460

5 STD624008

6130832

8 85O857

9 STD551137

10 140296

11 134149

12 129895

13 137645

14 128774

15 110485X

16 140329

18 72140505

19 132827

20 159770

21 STD541431

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968X428

28 19111016

29 131491

30 157722

31 129963

32 153535

33 137266

34 STD533717

35 133835

36 131494

37 19131316

40 STD541437

44 140088

45 STD624003

46 137729

48 133944

49 155066

50 131340

51 STD541410

52 139888

53 131845

54 133943

56 155046

56 165723

59 141043

67 149846

68 144959

90 74760616

91 132274

KEY PART

DESCRIPTION NO. NO.

MowerHousing 92 STD541437

Bolt

Bracket Assembly,Sway 93 19171416

Bar, Front 94 132264

Bracket Sway Bar 38/42" 95 132273

Retainer Spring 101 136420

Arm, Suspension, Rear 102 71161010

Bolt, Hex 3/8-24 x 1.25 Gr. 8 103 19061216

Washer, Lock 104 STD551110

Washer, Hardened 105 160793

Blade, Mulching 106 2029J

Bearing, Ball 111 155197

Shaft Assembly, Mandrel, 112 155198

Vented (IncL Key Number 6) 113 17060512

Housing, Mandrel, Vented 114 73510500

Bearing, Ball, Mandrel 115 72110504

Stripper, Vented Mower Deck 116 4898H

Bolt, Carriage 5/16-18 x 5/6 117 165746

Bolt, Shoulder 118 73930600

Baffle, Vortex 119 19121414

Nut, Crownlock 5/16-18 UNC 121 143723

Stiffener Bracket 128 153390

Bracket, Deflector 129 19131312

Cap, Sleeve 130 STD523710

Spring, Torsion, Deflector

NUt, Push 131 STD533710

Shield, Deflector 142 165890

Washer 11/32 x 5/8 x 16 Ga. 143 157109

Rod, Hinge 144 158634

Screw Thdrol Rolling Wsh Hd 145 165888

Washer, Spacer 146 165891

Pulley, Mandrel 147 131335

Nut, Toplock, Flanged 148 169022

Bolt 149 165898

Fastner, Christmas Tree 150 19091216

Pulley, Idler, Flat 151 169670

Washer 13/32 x 13/16 x 16 152 169676

Ga. 153 169674

Nut, Crownlock 3/8-16 UNC 154 169675

Guard, Mandrel, L.H. 155 169671

Retainer 156 169672

Screw, Thd. Roll 1/4-20 x 5/8 157 169669

Washer, Hardened 158 17720410

Roller Assembly, Cam Follower 159 STD533717

Bolt, Shoulder #10-24 Grade 5

Locknut - - 130794

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

Washer, Hardened - - 169583

Arm, Idler

Spacer, Retainer

Guard, Tuv Idler

Knob Custom Oval

V-Belt

Bolt Fin Hex 3/8-16 Unc x 1

Bracket Asm Noseroller LH

DESCRIPTION

Locknut, Hex W/Wsh 3/8-16

UNC

Washer 17/32 x 7/8 x 16 Ga.

RoUerNose

Bracket Asm Noseroller RH

Cover Mulching 42" Black

Screw Truss Hd Phil10-24 x5/8

Washer#10

Washer Lock

Latch Asm Bagger

NutWeld

Bracket Gauge, Wheel LH

Bracket, Gauge, Wheel RH

Screw 5/16-18 x 3/4

Nut, Hex Keps 5/16-18 UNC

Bolt, Carriage 5/16 UNC x 1/2

Bolt, Shoulder

Wheel, Gauge

Nut, Crownlock 3/6-16

Washer 13/32 x 7/8 x 14 Ga.

Bracket

Washer Felt

Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 uric x 1

Gr.5

Bolt Rdhd Sqnk 3/8-16 UNC x 1

Arm Spring Brake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Carraige Idler

Spring Extension

Spring Return Idler

Retainer Spring YellowZinc

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch

Cable Clutch 42"

Washer flat 3/8" Type B

Spring Retainer

Spring Retention Lever

Spacer

Rod Clutch

Screw Hex Thd Cut 1/4-20 x 5/8

Bolt Rdhd Sqn 3/8-16 Unc x 1-

3/4

Mandrel Assembly (Includes

Key Numbers 8-10, 12-15, 31

and 32)

Mower Deck, Complete (Std

deck - order separately

mulcher plate components key

nos. 101-106)

NOTE: All component dimensions given in U.S.inches

1 inch = 25.4 mm

47

TRACTOR o-MODE L NUMBER 917.271131

PEERLESS TRANSAXLE --MODEL NUMBER 206-545C

157

47

8

7O 6A

I

I

13

157

48

TRACTOR -- MODEL NUMBER 917.271131

PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 772147 Transaxle Cover 41A 790079

2780086A Needle Bearing 5/8" 42 792073A

3770128 Transaxle Case 42A 792085A

4 776395 Countershaft 43 792075

5 776409 Output Shaft 44 790025

6 778364 Spur Gear (38 teeth) 45 786066

6A 778369 Spur Gear (15 teeth) 46 786086

7 778330 Spur Gear (11 teeth) 47 774690

8 792180 Shift Key 48 774691

8A 792047 Woodruff Key #9 49 778356

9 784352 Shift Collar 50 778338

10 784378 Shift Rod & Fork 51 778354

11 778334 Bevel Gear (30 teeth) 52 778352

12 778309 Input Bevel Pinion (13 teeth) 53 778350

13 778368 Bevel Gear (13 teeth) 54 778346

(Include, 14) 56 778355

14 778368 Bevel Pinion (13 teeth) 57 778337

(Include. 13) 58 778353

15 778370 Ring Gear (43 teeth) 59 778351

17 786188 Drive Pin 60 778349

18 786102 Spacer 1.130 X .695 61 778345

20 792077A Balr 5/16" alia 65 780189

21 792078 Set Screw 3/8 - 16 x 3/8" 66 776422

22 792079 Spring .310 OD x .625 L 67 776396

25 792073A Screw 1/4 - 20 x 1-1/4" 69 792170

25A 792177 Screw 1/4-20 x 1-3/8" 70 786187

26 792125 Retaining Ring (pkg of 2) 71 788069

27 792035 Retaining Ring 71B 788092

28 788040 Retaining Ring 76 780090

29 780072 Thrust Washer .627 ID x+031W 77 788078A

29A 780160 Thrust Washer ,762 ID x.031W 79 792144

2913 780051 Thrust Washer .762 ID x.031W 82 778333

290 780199 Anti-Rotation Washer ,632

30 780108 Cup Washer 1.127 ID x .032W 83 778338

31 780001 Flat Washer .750 ID x .056W 85 792154

(Use As Needed) 87 7B8089A

31A 780195 Flat Washer .750 ID x +062W 150 788093A

32 788083 Oil Seal 5/8" 157 788088A

34 780194 Bushing .563 180 730229A

35 780193 Flanged Bushing 5 /8" ID 900 794712

35A 780197 Flanged Bushing .751

36 790075 Brake Disk

37 790007 Brake Pad Plate NOTE:

38 799021 Brake Pad (pkg of 2)

39 786026 Dowel Pin

40 792076A Flat Washer .312 ID x .059W

Brake Lever

Screw 1/4 - 20 x 1-1/4"

Screw 1/4 - 20 x 2 1/4"

Locknut 5/16 - 24

Brake Pad Holder

Spacer .2625 x 1.0

Brake Lever Bracket

Axle (11-15 /16" Long)

Axle (16 - 1/2" long)

Spur Gear (29 teeth

Spur Gear (27 teeth

Spur Gear (23 teeth

Spur Gear (19 teeth

Spur Gear (16 teeth

Spur Gear (15 teeth

Spur Gear (11 teeth

Spur Gear (13 teeth

Spur Gear (17 teeth

Spur Gear (21 teetl _

Spur Gear (24 teetP

Spur Gear (25 teeth

Flat Washer .563 ID x .052W

Input Shaft

Shifter & Brake Shaft

Retaining Ring

Spacer .890

Square Cut Ring

"O" Ring

Flat Washer 1.128 ID x .058W

Inverted Retaining Ring

Spring .430 OD x .5000 L

Bevel & Spur Gear (30 & 13

teeth)

Spur Gear (27 teeth)

Oil Fill Plug

Oil Seal 9/16"

Liquid Gasket RTV Silicone

Oil Seal 3/4"

Gear Oil 80W90

Replacement MST-206-545C

Transaxle

Allcomponentdimensions giveninU.S. inches

1inch = 25.4 mm

49

TRACTOR --MODEL NUMBER 917.271131

KOHLER ENGINE-MODEL NUMBER CV16.5S, TYPE NUMBER PS-43527

7

\10

_6

5O

TRACTOR-- MODEL NUMBER 917.271131

KOHLER ENGINE-MODELNUMBER CV16.5S, TYPE NUMBER PS-43527

CYLINDER HEAD/VALVE/BREATHER CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 25-351-01-S Lifter, valve (2) 1 12-032-03-S

212-755-81-S Kit, cylinder head 2

(Includes 3o18,

Gaskets 12 041 01-S

(Qty. 2), 12 041 02-S, 3 12-445-02-S

& 12 041 03-S) 4 M-839025-S

3 12-411-01-S Rod, push (2)

4 12-041-10-S Gasket, cylinder 5 12-380-17-S

head 6 12-755-49-S

5 12-017-01-S Valve, intake (Std.)

12-017-02-S Valve, intake (.25) 7 12-089-31-S

6 12-016-01-S Valve, exhaust (Std.) 8 12-422-08-S

12-016-02-S Valve, exhaust (.25)

7 X-75-23-S Plug, allen hd. pipe 1/ 12-422-09-S

8"

8 12-318-19-S Cylinder Head 12-422-10-S

9 25-186-01-S Arm, rocker (2)

10 12-599-03-S Pivot, rocker arm (2) 12-422-11-S

1t M-640034-S Screw, hex. flange

M6xl.0x34 (2) 12-422°12-S

12 12-089-01-S Spring, valve (2)

13 !2-173-01-S Cap, valve spring (2) 12-422-13-S

14 12-755-03-S Kit, retainer (2)

15 12-468-05-S Washer, plain 13/32" 12-422-07-S

16 12-1 !2-13-S Spacer, head bolt

exhaust port 9 12-144-27-S

17 12-086-15-S Screw, hex. flange 10 12-874-07-S

M10x1.5x81 (5)

18 X-426-9-S Clamp, hose (2)

19 12-326-03-S Hose, breather 12-874-11-S

20 M-645020-S Screw, hex. flange

M6xl.0x20 (5) 12-874-08-S

21 12-096-07-S Cover, valve w/nipple

22 M-545010-S Screw, hex. flange 12-874-09-S

MSx0.8xl0

23 12-018-01-S Retainer, breather 11 12-018-02-S

reed 12 12-108-07-S

24 12-402-02-S Reed, breather 12-108-08-S

_IOT ILLUSTRATED 12-108-09-S

12 041 01-S Gasket, carburetor (2) 13 12-067-05-S

12 041 03-S Gasket, exhaust manifold 12-067-06-S

12 041 02-S Gasket, air filter base 14 12-380-01-S

15 12-043_05-S

16 M-631005-S

17 12-144-02-S

18 52-139°09-S

19 12-755-64-S

20 X-25-102-S

21 12-032-01-S

22 M-631015-S

23 12-154-05-S

Seal, crankshaft

Block, cylinder (Use

Short Block 12 522

46)

Strap, lifting

Screw, hex. flange

M8x1.25x25

Dowel, locating (4)

Kit, camshaft

(Includes 7,8)

Spring, actuating

Shim camshaft (A.R.)

blue

Shim camshaft (A.R.)

red

Shim camshaft (A.R.)

yellow

Shim camshaft (A.R.)

green

Shim camshaft (A.R.)

gray

Shim camshaft (A.R.)

black

Shim, camshaft (A.R.)

white

Shaft, balance

Piston w/Ring Set

(Std.)

(Includes 11-12)

Piston w/Ring Set (.08

mm)

Piston w/Ring Set

(.25)

Piston w/Ring Set

(.50)

Retainer, piston pin (2)

Ring Set (Std.)

Ring Set (.25)

Ring Set (.50)

Connecting Rod (Std.)

Connecting Rod (.25)

Pin, governor

regulating

Gear, governor

Washer, plain 6mm

Shaft, governor gear

Plug, cup

Kit, gov. cross shaft w/

clip

(Includes 24)

Washer, plain 1/4"

Seal, governor cross

shaft

Washer, plain 6ram

Clip, hitch pin

51

TRACTOR -- MODEL NUMBER 917.271131

KOHLER ENGINE-MODEL NUMBER CV16.5S, TYPE NUMBER PS-43527

IGNITION /ELECTRICAL I

22

/

20

_2._,. O

AIR INTAKE ]

BLOWER HOUSING AND BAFFLES I

12

I0

_4 s

52

TRACTOR --MODEL NUMBER 917.271131

KOHLER ENGINE-MODEL NUMBER CV16.5S, TYPE NUMBER PS-43527

IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 12-086-!4-S Screw, hex. flange 1 M-545010-S

M10x1.5x46

2 12-468-03-S Washer, plain 3/8" 2 24.468-10.S

3 24-162-03-S Screen, grass 3 12-146-07-S

4 M-550010-S

4 25-086-47-S Bolt, shoulder

M6Xl.0X16 (4) 5 24-096-05-S

5 12-157-03-S Fan 612.027.76-S

6 X-42-15-S Key

7 12-025-35-S Flywheel 7 12-063-05-S

8 25-154-02-S

8 12-155-09-S Connector 9 12-086-37-S

9 M-548025-S Screw, hex. cap

M5x0.8x25 (2)

10 12-085-09-S Stator 10 12-063-08-S

11 41-403-09-S Regulator, rectifier 11 M-645016-S

12 X-22-11-S Washer, lock 1/4" (2)

13 M-639016-S Screw, hex. flange 12 12-063-01-S

M6x1,0xt6 (2)

14 236602-S Connector

15 12-132-02-S Spark Plug AIR INTAKE/FILTRATION

16 X-728-1-S Clip, cable

17 M-545010-S Screw, hex. flange KEY PART

M5x0.Sxl0 (2) NO. NO.

18 12-584-14-S Module, ignition

19 12-452-02-S Terminal 1 25-341-03-S

20 12-086-35-S Screw, hex. socket

M5x0.Sx20 (2) 2 12-096-24-S

21 M-461013-S Screw, pan head 312-083-12-S

M4.2x13 (2) 4 12-100-08-S

22 12-564-12-S Module, speed 5 12-083-10-S

advance

NOT ILLUSTRATED

12 176 45-S

12 176 44-S

24 518 12-S

Harness, widng

Harness, widng

Lead, black (6" - 12

gauge- insulated

gdp barrel eyelet

terminals)

Clip, cable

Clip, cable

235173-S

47 154 01-S

Screw, hex. flange

M5x0.8xl0 (5)

Washer, plain 1/4"

Plate, blower housing

Screw, hex. flange

M5x0.8×10 (2)

Cover, pinion

Housing, blower

Baffle, intake side

Clip, mounting (3)

Screw, captive

washerM5 X0.8 X20

(3)

Baffle, cylinder head

Screw, hex. flange

M6x1.0x16 (2)

Baffle, cylinder

DESCRIPTION

612-743-12-S

7 230046-S

8 12-032-11 -S

9 12-094-07-S

10 12-072-04-S

11 12-086-01-S

12 12-041-02-S

NOT ILLUSTRATED

12 113 53-S

Knob, air cJeaner

cover

Cover, air cleaner

Precleaner, element

Wing Nut

Kit air cleaner

element

(includes 6-8)

Fiiter, element

(Includes 7&8)

Seal, breather

Seal 1-7/16"

Base, air cleaner

(Includes 10,11)

Stud, mounting plate

M6X1.0X75

Screw, #10 Hi-Lo

thread forming (2)

Gasket, air cleaner

Decal, air cleaner

53

TRACTOR --MODEL NUMBER 917.271131

KOHLER ENGINE-MODEL NUMBER CV16.5S, TYPE NUMBER PS-43527

i

STARTING SYSTEM I

1

'_ 3_

aw

i

ENGINE CONTROLS I

17

11

I

5

OIL PAN /LUBRICATION I

1--

O--_-4

I

7f

54

TRACTOR - - MODE L NUMBER 917.271131

KOHLER ENGINE-MODEL NUMBER CV16.5S, TYPE NUMBER PS-43527

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 M-839070-S Screw, hex. flange f 12-079-07-S

M8x1.25x70 (2) 2 12-237-01-S

2 25-098-07-S Starter assembly 3 24-086-43-S

(Includes 3-8) 4 M-664020-S

3 12°755-54-S Kit, drive end

4 12-227-18-S Cap, drive end 5 12-536-10-S

Armature

Kit, brush & spring 6 M-443025-S

Cap, commutator end

Bolt, hex. flange 1/4- 7 M-443020-S

20x4-5/8 (2)

5 12-170-05-S

6 12-221-01-S

7 12-227-13-S

8 12-211-01-S

OIL PAN/LUBRICATION

DESCRIPTION

KEY PART

NO. NO.

Dipstick assembly

(Includes 2-3)

Kit, oil fill cap

(Includes 3)

O-Ring, oil fill cap

O-Ring, upper oil fill

tube

Tube, oil fill

Screw, hex. flange

M6x1.0x25

O-Ring, lower oil fill

tube

Screen, oil pickup

Cover, oil pickup

screen

Screw, hex. flange

M5x0.8x16

Valve, oil pressure

relief

Filter, oil

Plug, sq. hd. solid 3/8"

Pump, oil

O-Ring, oil pump

cover

Cover, oil pump

Screw, hex. flange

MSx0.8x16 (3)

Seal, oil (P.T.O. end)

Screw, hex. flange

M8x1.25x45 (11 )

Screw, hex. flange

M8x1.25x45

Assembly, Pan, oil

(Incl. 11,14-17)

1 12-038-01-S

2 25-755-13-S

3 12-153-03-S

4 12-153-02-S

5 12-123-04-S

6 M-645025-S

7 12-153-01-S

8 25-162-07-S

9 12-096-03-S

10 M-545016-S

11 25-462-09-S

12 52-050-02-S

13 X-75-10-S

14 12-393-01-S

15 12-153-06-S

16 12-096-34-S

17 M-545016-S

18 12-032-03-S

19 24-086-16-S

20 24-086-17-S

21 12-199-56-S

8 12-089-11-S

9 12-089-23-S

10 12-089-24-S

11 12-755-83-S

12 12-100-07-S

13 52-211-04-S

14 12-090-28-S

15 25-158-08-S

16 12-079-01-S

17 25-158-11-S

Linkage, choke

Clamp, cable

Screw, hex. flange

Screw, lobed socket

M6xl.0x20 (2)

Control, speed

assembly

(Includes 6-9)

Screw, pan head

M4x0.7x25

Screw, pan head

M4x0.7x20

Spring, choke (2)

Spring, choke return

Spring, governor

Kit, governor lever

(Includes 12-14)

Nut, hex flange 1/4 -

20"

Bolt, 1/4 - 20 X 1"

Lever, governor

Bushing, throttle

linkage

Linkage, throttle

Bushing, throttle

linkage

55

TRACTOR -- MODEL NUMBER 917.271131

KOHLER ENGINE-MODEL NUMBER CV16.5S, TYPE NUMBER PS-43527

CRANKSHAFT I

7

--1

EXHAUST J

5

FUEL SYSTEM I

7

/

56

TRACTOR - -MODEL NUMBER 917.271131

KOHLER ENGINE-MODEL NUMBER CV16.5S, TYPE NUMBER PS-43527

FUEL SYSTEM CRANKSHAFT

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 M-641060-S Nut, hex. flange 1 12-014-37-S Crankshaft (Includes

M6xt.O (2) 2)

2 X-22-11-S Washer, lock 1/4= 2 12-139-01-S Plug, cup

3 M-629116-S Stud M6x1.0x116 (2)

412-853-94-S Kit, carburetor w/ EXHAUST

gasket

(Includes 6,7,8 qty 1 KEY PART

12-454-03-S, 25- NO. NO. DESCRIPTION

452-20-S)

5 12-041-02-S Gasket, air cleaner 1 25-072-04-S Stud, M8xl.25x33-1/

612-053-94 Carburetor assembly 2" (2)

(For information only 2 12-041-03-S Gasket, exhaust

not available manifold (2)

separately) (Includes 3 12-126-11-S Bracket muffler

Kit, float 12-757- 02- 4 12-445-06-S Srap, lifting

S, Kit, carburetor 5 M-645025-S Srew, hex. flange

repair 12 -757- 03oS, M6xl.0x25 (2)

Kit, Solenoid repair NOT ILLUSTRATED

12-757-33-S) 12-522-46 Short Block

712-041-01-S Gasket, carburetor 12-755-82-S Gasket Set

(2)

8 12-265-04-S Deflector, heat NOTE: All component dimensions given in

9 X-426-09-S Clamp, hose (2) U.S. inches 1 inch = 25.4 mm

12-757-02-S

12-757-03-S

12-041-01 -S

12-041-02-S

12-041-05-S

12-041-06-S

12-032-06-S

12-757-33-S

12-041-06-S

12-454-03-S

25-452-20-S

10 25-353-10-S Line, fuel 9"

11 25-050-03-S Filter, fuel in-line

NOT ILLUSTRATED

47-154-01-S Clip cable

M-561010-S Screw, thread

forming M5X0.8X10

Kit, float

Kit, carburetor repair

Gasket, carburetor

Gasket, air cleaner

Gasket, bowl

Gasket, bowl screw

Seal, solenoid

Kit, solenoid repair

Gasket, bowl screw

Tie cable

Terminal

57

58

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTING ._ ...CUT .

GUIDE TH_

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

(D

i

_Operate your Tractor up and down the face of slopes (not

N _ greater than 15°), never across the face. Make turns gradu- f

O ally to prevent tipping or loss of control. Exercise extreme

_direction on slopes.

For repair of major brand appliances in your own home...

no matter who made it, no matter who sold itY

1-800-4-MY-HOME sMAnytima,dayor night

(1-800-469-4663)

www.sears.com

To bring in products such as vacuums,

lawn equipment and electronics for repair, call for

the location of your nearest Sears Parts & Repair Center.

1-800-488-1222 Anytime,day or night

www.sears.com

For the replacement parts, accessories and owner's manuals

that you need to do-it-yourself, call Sears PartsDirectSi!

1-800-366-PART 6ar.-. pmCST

(1-800-366-7278) 7 days a week

www.sears.com/partsdirect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

7 a.m. - 5 p.m. CST, Mon. - Sat.

Para pedirserviciode reparacl6n a domlcllio, Au Canada pourservice an franc.,ais:

y para ordenar plezas con entrega a domicillo: 1-8"rT-LE-FOYER s.

1"888"SU-HOGAR TM

(1-888-784-8427) I

["" lHomeCentral_

(1-877-5336937)

OSears, Roebuck and Co.

®Registered Trademark Ir. Trademark of Seam, Roebuck and Co.

®Mama Registrada I"Mama de F&brioe de Sears, Roebuck and Co-

174257 2.10.00 JH Printedin U.S.A.