Craftsman 917271633 User Manual LAWN TRACTOR Manuals And Guides L0104095
CRAFTSMAN Lawn, Tractor Manual L0104095 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917271633 917271633 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917271633. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
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Owner's Manual ICRRFTSMRWI 16.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.271633 • Safety • Assembly • Operation • Maintenance • Repair Parts CAUTION: For answers to your questions Read and follow all Safety Rules and Instructions before operating this equipment. about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am- 5 pm, Mort. Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman Maintenance ........................................ 17 Service and Adjustments ..................... 21 Storage ................................................ 27 Troubleshooting .................................. 28 Repair Parts ......................................... 32 Parts Ordedng ...................... Back Cover Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications........................... 6 Assembly ............................................... 8 Operation ............................................. 11 Maintenance Schedule ....................... 17 LIMITED'rWOYEAR WARRAN'rY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of pumhase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the ridingequipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment accordingto the instructionscontained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. A product is =used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profitis made. LIMITED 90 DAY WARRANTY ON BA3-1"ERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman dding equipment to your nearest Sears Service Center. In-home warranty service Is available but a trip charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRAN'I'Y SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal dghts, and you may also have other dghts wNch may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing o.bects. Failure to observe the following safety instructions could result in serious injury or death. II. SLOPE OPERATION I. GENERAL OPERATION • Read, understand, and follow ell Slopes are a major factor related to loss-ofinstructionsin the manual and on the controland tipover accidents, which can resuit in severe injury or death. All slopes machine before starting. require extra caution. If you cannot back up • Only allow responsibleadults, who are the slope or if you feel uneasy on it, de not familiar with the instructions,to operate mow it. the machine. DO: • Clear the area of objects such as rocks, toys, wire, etc., which couldbe picked • Mow up and down slopes, not across. up and thrown by the blade. • Remove obstacles such as rocks,tree • Be sure the area is dear of other people limbs, etc. before mowing. Stop machine ff anyone Watch for holes, ruts,or bumps. Uneven enters the area. terrain could overtum the machine. Tall grass can hide obstacles. • Never carry passengers. • Do not mow in reverse unless absolutely Use slow speed. Choose a low gear so necessary. Always look down and that you will not have to stop or shift behind before and while backing. while on the slope. Followthe manufacturer's recommenda• Be aware of the mower discharge direction and do not point it at anyone. tions for wheel weights or counterDo not operate the mower without either weights to improve stability. the entire grass catcher or the guard in Use extra care with grasscatchers or place. other attachments. These can change • Slow down before taming. the stabilityof the machine. • Never leave a running machine Keep ell movement on the slopes slow unattended. Always turn off blades, set and gradual. Do not make sudden parking brake, stop engine, and remove changes in speed or direction. keys before dismounting. Avoid starting or stopping on a slope, if • Turn off blades when not mowing. tires lose traction, disengage the blades • Stop engine before removing grass and proceed slowly straight down the catcher or uncloggingchute. slope. • Mow only in daylight or good artificial DO NOT: light. • Do not turn on slopes unless necessary, • Do not operate the machine while under and then, tam slowly and gradually the influence of alcohol or drugs. downhill, if possible. • Watch for trafficwhen operating near or • Do not mow near drop-offs, ditches, or crossing roadways. embankments. The mower could • Use extra care when loading or unloadsuddenly turn over if a wheel is over the log the machine into a trailer or truck. edge of a cliff or ditch, or if an edge • Data indicatesthat operators, age 60 caves in. years and above, are involved in a large • Do notmow on wet grass. Reduced parcentage of ridingmower-related trectJon could cause sliding. injuries. These operators should • Do not tryto stabilize the machine by eveluate their abilityto operate the riding putting yourfoot on the ground. mower safely enough to protect them• Do not use grass catcher on steep selves and othersfrom serious injury. slopes. • Keep machine free of grass, leaves or other debris build-upwhich can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. 3 III.CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are otlen attracled to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another respons_le adult. • Be alert.and rum machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. . Never remove gas cap or add fuel with ,,ha engine n_nn_ng. Allow engine to cool before refueling. Do not smoke. - Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debds build-up, Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, end deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when see'icing them. • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other • people before mowing. Stop machine If • anyone enters the area. • Never carry passengers or chlldran even with the blades O1t. • • Do not mow in reverse unless abso• lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off • and be sedously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. 4 Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mew up and down slopes (15 ° Max), not aeross. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts,or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not tum on slopes unless necessary, and then, tum slowly and gradually downhill, if possible. _CAUTION: Tow only the attachments that are recommendedby and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires con lose traction with the ground and cause you to lose control of your tractor. A_kWARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. _Look for this symbol to point out important safety precautions. It means CAUTION!I1 BECOMEALERTlll YOUR SAFETY IS INVOLVED. _)_WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. _CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _CAUTION; Do not coast down a hill in neutral, you may lose control of the tractor. 5 PRODUCT 3ASOLINE CAPACITY A.NDTYPE: 1.25 UNLEADED REGULAR 3ILTYPE _,PI-SF - SJ): SAE 30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) 3.0 PINTS CHAMPION RCt2YC OIL CAPACITY: SPARK PLUG: SAP: .030") GROUND SPEED (MPH): FORWARD: 1ST 2ND 3RD 4TH 5TH 6TH REVERSE: TIRE PRESSURE: CHARGING SYSTEM: BATTERY: CONGRATULATIONS on your purchase of a new tractor, It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you expedence any problem you cannot easily remedy, please contact a Sears or other qualified service center, We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the =SAFETY RULES". SPECIFICATIONS 1.1 1.4 2.2 3,4 4.3 5.5 1.7 REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules, • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and =Storage" sections of this owner's manual. FRONT:t4 PSi REAR: 12 PSI 3 AMPS BA3-rERY 5 AMPS HEADLIGHTS AMP/HR: 25 MIN. CCA: 190 CASE SIZE:U 1R /I, WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (ff any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). BLADE BOLT TORQUE: 27-35 FT. LBS 6 Steering Wheel Steering Wheet Insert (1) Large Flat Washer ['[J_[:_ Steering _ (1) HexBolt 5/16-18x 1-1/4Wheel 11) Locknut 5/16-18_ Adapter Steering (11Lockwasher 3/8 1 teedng EhXta'f_sion _Boot Seat I1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob For Future Use Keys Slope Sheet (2) Keys 7 Video Cassette Yournew tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY _ Insert A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16"wrench (1) Pliers (2) 1/2" wrench (1) Utility knife (1) Tire pressure gauge When dght or left hand is mentioned in this manual, it means when you are in the J _ fSteedng Boot SteedngWheel operating position (seated behind the steering wheel). Tabs TO REMOVETRACTOR FROM CARTON Adapter---"-"_ UNPACK CARTON 1. Remove all accessible loose parts and parts cartons from carton. 2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID A'n'ACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steedng shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibs torque. 2. Place tabs of steedng boot over tab slots in dash and push down to 7. Snap steedng wheel insert into center of steedng wheel. 8. Remove protective materials from tractor hood and gall. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. secure, INSTALL STEERING WHEEL 3. Positionfront wheels of the tractor so they are pointing straight forward. 4. Remove steedng wheel adapter from steedng wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cress bars are horizontal (left to dght) and slide inside boot and onto adapter. 6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. 8 HOWTO SET UPYOURTRACTOR CHECK BA'rrERY 1. Liftseat pan to raised position and open battery box door. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). /abe_ NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instructionbelow to remove the tractor from the skid, Terminal TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2, Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVETRACTOR OFF SKID (See Operation section for location and function of controls) Batter Door INSTALL SEAT Adjust seat before tightening adjustment knob. 1, Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5, Pivot seat and pan forward and assemble adjustment knob and flat washer loosely, Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat and tighten adjustment knob securely. -_WARNING: Before starting, read, understand and follow all ins_tructldns in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed, 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parldng brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position, 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift laver to 1st gear. 8, Slowly release clutch/brake pedal and slowly drive tractor off skid. 9, Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "OFF" position. Continue with the instructionsthat follow. Bolt Flat 9 INSTALL MULCHER PLATE (If previously removed) t. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over frent of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. Mulcher Def[eclor CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "1"0 ADJUST BRAKE" in the Service and Adjustments section of this manual. Plate / CHECKLIST _' Latch Hooks _ILCAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERTTO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECKTIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEWTHE FOLLOWING CHECKLIST: v" All assembly instructions have been completed. / No remaining loose parts in carton. / Battery is pmpedy prepared end charged. (Minimum 1 hour at 6 amps). v" Seat is adjusted comfortably and tightened securely. ,/All tires are propedy inflated. (For shipping purposes, the tires were ovednflated at the factory). J Be sure mower deck is propedy leveled side-to-side/front-to-rear for best cutting results, (Tires must be properly inflated for leveling). •/ Check mower and drive bells. Be sure they are muted propedy around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. WHILE LEARNING HOWTO USEYOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: •/ Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. 10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BAI"FERY CAUTION OR WARNING REVERSE ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT t FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED MOWERLI_ r 'l R N ATTACHMENT CLUTCH ENGAGED REVERSE NEUTRAL FORWARO FAST H L HIGH LOW KEEP AREA CLEAR IGNITION ATTACHMENT CLUTCH DISENGAGED (SEE SAFE'rY SLOW ! PARKING BRAKE SLOPE RULES HAZARDS SECTION) FREE WHEEL (AutomaticModels only) DANGER_ KEEP HANDS AND FEET AWAY 11 KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith your tractor to familiadze yourself with the locations of various centrals and adjustments, Save this manual for future reference. Light Switch Attachment Clutch Ignition Switch Lift Ammeter i"_ _.,_"-.,, Plunger Throttle/Choke Control Attachment Lift Lever Crutch/Brake Pedal Height Adjustment Brake Lever Gearshift Lever Our tractorsconform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging (+) or discharging (-) of battery. A'rrACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. A'n'ACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCWBRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for startingand stopping the en_g=ine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turnsthe headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used for starting and controllingengine speed, 12 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Yourtractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal into full =BRAKE" position and hold. 2. Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position, Make sure parking brake will hold tractor secure. Attachment Clutch Lever "Engaged" Position Choke-_ Clutch/ Position Brake =Engaged" Position Lever Position STOPPING Position IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor Is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,always stop engine when stopping tractor on grass areas. _CAUTION: Always stop tractor completely, as oescdbed above, before leaving the operator's position; to empty grass catcher, etc. TO USE TH RO'rFLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch]brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired position. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bdng tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. MOWER BLADES • To stop mower blades,move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE TO ADJUST MOWER CuI-nNG HEIGHT • To stop ground drive, depress clutcW The position of the attachment lift lever brake pedal into full =BRAKE" position. determines the cutting height. • Move gearshift lever to neutral (N) • Grasp lift lever. position. • Press plunger with thumb and move ENGINE lever to desired position. The cutting height range is approxi• Move throttle control to slow position. mately 1-1/2 to 4". The heights are NOTE: Failureto move throttle controlto measured from the ground to the blade slow position and allowing engine to idle tip with the engine not running. These before stopping may cause engine to heights are approximate and may vary "backfire". depending upon soil conditions, height of • Turn ignition key to "OFF" position and grass and types of grass being mowed. remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. 13 • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES disengage attachment clutch control _I, CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment ClutchLever Attachemnt =Engaged"" Posi#on , Position Low position Position Deflector Shield TO OPERATE ON HILLS _kCAUTION: Do not drive up or down hills with slopes greater than 15° and do not ddve across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hi((s. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push elutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightlyas you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specificationsof the manufacturer of your tractor. Use (_ommonsense when towing, Too heavy of a load, while on a slope, is dangerous. "rims can lose tractionwith the ground and cause you to lose control of your tractor. BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wad for a few seconds, remove and read oil level. If necessary, add ell until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (Sea "OIL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. Oil Fill Cap/ Dipstick 14 ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve llfe). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructionsfor additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _,CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. NOTE: Beforestarting,read thewarm and coldstarling _res below. 5. Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuouslyfor more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50° F and above) 6. When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. TO START ENGINE When startingthe engine forthe ifrst ifma or if the engine has run out offuel, itwil take extra crankingifma to move fuel from the tankto the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to =DISENGAGED" position. 4. Move throttle oontrol to choke position. COLD WEATHER STARTING ( 50° F and below) 6. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. • The attachments can also be used during the engine warm-up period. NOTE: ffat a highaltitude (above 3000 feet) or in coldtemperatures(below32 F) the carburetorfuelmixture may need to be ac_ustadfor best engine performance. See "1"OADJUST CARBURETOR" in the Service andA_ustments section of this manual. 15 MOWINGTIPS • Mower should be propedy leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the dght of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip. pings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throtUe when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWINGTIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrede quickly to provide nutrientsfor the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the eady aftemoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow northto south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3" f 16 MAINTENANCESCHEDULE FILL IN DATES AS YOU COMPLE3E REGULAR SERVICE ER_CEDATES Ch,v_kBrakeOperation CheckT'.. Pm_uro t/ t,/ t/ t/ Check Operator Prese_cs a_d Interlock Systems b/ c_.d_forLoose Fas_n_x= J V', She rpen/R ep_ar_ k4owet Bled_ _4 Ch_k I_s Batter/Lewl Ckmn_tlsry andTeeninak I,/ b/ I/ Ch_:_ Tmnsa)de Cooling Adjust81andBelt(s)Teeslon Adlust Mo(io_ D_e f_ Be_t(s)Tension Check Engbe Oil Level _ _ ChangeEn0ineON l_?,_ Air Filter b# _ Clean Ak-Scrsen b/2 Inspect MuffledSpa_ Arrester I_ Replace Oil Filter (If equipped) k_t2 Clean Engine Cooling Fir_s I_= Rep_ca Nr Filter Paper C_lddge 1_2 Repine Fuel miter 3. _ eou;pp_d v,_*_o__lt _, d._ (_ oam 50 h_xr_ GENERAL RECOMMENDATIONS The warranty on thistractordoes not cover items that have been subjected to operator abuse or negligence, To receive full value from the warranty,operator must maintain tractor as instructedin this manual. Some adjustments will need to be made pedodically to properly maintain your tractor. All adjustments in the Service and Adjustmentssection of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1, Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and intedeck systems for proper operation. 5, Check for loose fasteners. 7.11ghtm tront _ ph_t _dt I_ 35 P_4_. rra_mJm. LUBRICATION _) SpindLe Zerk (_Front Wheel Bearing Zerk CHART Zerk Bearing Zerk , - _,--_ shirt L _ _., '"- - _ Pivots _SAE 30 or 10w30 MOTOROIL @GENERALPURPOSE GREASE @REFER TO Maintenance=ENGINE" SECTION IMPORTANT: Do not oil or graase the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self.lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant 17 sparingly. TRACTOR Always observe safetyruleswhen performing anymaintenance. BRAKE OPERATION Iftractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adusted. (See =ro ADJUST BRAKE" in the Serv ce and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (Sea =PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working propedy. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the perking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove hex bolt, lock washer and flat washer secudng blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble hex bolt, lock washer and flat washer in exact order as shown. 5. Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. TrailingEdgeUp MandrelAss/embly Blade Center _ " _---Hex Bolt(Grade)"_"l_'._ *A Grade8 heat1rearedboltcanbe identified bysix lineson the bolthead. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructionssupplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthraaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Center Hole 18 BA'n'ERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with m automotive charger will extend its life. Keep battery and terminals clean. Keep battery bolts tight. Keep small vent holes open, Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BA'R'ERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petroleum _lly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only Use high quality detergent oil rated with API service classificationSF- SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi.viscosity oils will result in increased oil consumption when used above 32°E Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container, 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove cap from end of drain valve and install the drain tube onto the fitting. 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto to the end of the drain valve. 7. Refill engine with oil through oil fill dipsticktube. Pour slowty. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstickfor checking level. Be sure dipstickcap Is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick, 19 Closed Oil Drain Valve Locked position DrainTube and Ca_ CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubbom dried gum fibers. ENGINE COOLING FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. 1. Remove oil fill cap/dipstick. 2. Remove hex bolts from blower housing and lift housing off engine. 3. Cover oil fill opening to prevent entry of dirt. 4. Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins. 5. To reassemble, reverse above procedure. BlowerHousing o1,: :2 Dipstick 5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. NOTE: If very dirty or damaged, replace pre-cleaner. 6. Reinstall pre-cleaner over cartridge. 7. Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE 1. Remove cartridge nut. 2. Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor. 3. Clean cartridge by tapping gently on flat surface. NOTE: If very dirty or damaged, replace cartddge. 4. Reinstall cartridge, nut, precleaner, cover and secure with knob(s). IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. Cover Knob B Nut Hox Pre-Cleaner Foam _ Air c creen Cartridge _Base EngineCooling Fins _J"_ Plug MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of AIR FILTER each mowing season or after every 100 hours of operation, whichever occurs first. Yourengine will not run properly using a Spark plug type and gap setting are dirty air filter. Clean the foam pre-cleaner shown in "PRODUCT SPECIFICATIONS" after every 25 hours of operation or every section of this manual. season. Service paper cartridge every IN-LINE FUEL FILTER 100 hours of operation or every season, The fuel filter should be replaced once whichever occurs first. each season. If fuel filter becomes Service air cleaner more often under clogged, obstructing fuel flow to carburedusty conditions. tor, replacement is required. 1. Remove knob(s) and cover. 1. With engine cool, remove filter and TO SERVICE PRE-CLEANER plug fuel line sections. 2. Slide foam pre-cleaner off cartridge. 2. Place new fuel filter in position in fuel 3. Wash it in liquid detergent and water. line with arrow pointing towards 4. Squeeze it dry in a clean cloth. 20 carburetor. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Clamp __ _-_ FuelRl_er CLEANING • Clean Clamp f, seat, finish, etc. n matter. ,_CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key "OFF" and remove key. 5. Make sure the blades and all moving parts have completely stopped. : 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISENGAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and lift clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-swaybar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front linksfrom deck by removing retainer springs. Small Retainer 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front linksand hook the clutch spring Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with deflector shield to right side of tractor. 3. Lower lift lever to its lowest position. 4. Install mower in reverse order of removal instructions, Suspension Arms - _ SquareHole Clutch Spdng_ Link RetaLner Anti-Sway Spdngs (Both Sides) Collar Housing Guide Large 21 TO LEVEL MOWER HOUSING Adjust the mower white tractor is parked on level ground or driveway. Make sure t res are properly inflated (See PRODUCT SPECIFICATIONS section of ths manual). If tires are over or underinflated, you will not pmpedy adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpointof both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides ot mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. Bottomedgeof mowerto ground__ • Before making any necessary adjustments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" Is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnionon both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. * When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. ==\ o ooj o = Bottomedge of mowerto ground AT"U "ITA Am_ Lift Link Adius!_-_erd Nut----'---'FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. Front Links 22 / Mandrel TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools, Perk the tractor on level surface. Engage parking brake, BELT REMOVAL 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION 4. Install new belt in reverse order of removal. 5. Make sure belt is in ell pulley grooves and inside all belt guides. 6, Install mower in reverse order of removal instructions. 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necescary. Contact a Sears or other qualified service center. With Parking Brake =Engaged" Nut "A" Nut _-_ Mandrel Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutclVbrake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut "A"on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A"until distance becomes 1-1/2". Retighten jam nut against nut "A'. I_Opera ._J AiTn ring TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. 1. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) 2. Remove belt from stationary idler and clutching idler. 3. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 4. Pull belt toward front of tractor and remove downwards from around engine pulley. 5. Install new belt by reversing above procedure. Clutchin Transaxle 23 TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position.The adjustment is preset at the factory; however, if adjustment is needed, procead as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2. Loosen adjustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neutral (N) position. 4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment boil, move mower deck height to the lowest position. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be pumhased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Axle Cover I Gearshift Lever Square Key _ (Rear Wheel Only) Neutral Lock Gate TO START ENGINE WITH A WEAK BA'n'ERY Adjustment Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructionsin the Assembly section of this manual. FRONT WHEELTOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe. in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining dng and washers to allow wheel removal (rear wheel contains a square kay - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. _CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around battedes. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Yourtractor is equipped with a 12 volt negative grounded system. The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACHJUMPER CABLES 1. Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. 3. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER1. BLACK cable first from chassis end then from the fully charged battery. 2. RED cable last from both battedes. 24 PositiveTerminal Negative Terminal Nut Positive (Red) Cable Battery posi_ve Terminal Negative Terminal REPLACING BATTERY _CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch hands, dngs, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Liftseat pan to raised position and open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive (+) terminal with hex bolt and kegs nut as shown. Tighten securely. 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. 6. Close battery box door. Rex Bclt Negative (Black) Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the gdll. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged widng may cause your tractorto run poorly,stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. To replace, reverse above procedure. \ \ Battery Door 25 ENGINE Maintenance,repair,or replacementof the emissioncontroldevines and systems,which are beingdone at the customersexpense, may be performedby any r'_n-roadengine repairestablishmentor individual.Warranty repairemustbe performedby an authorized enginemanufacturer'sservice outlaL TO ADJUSTTHRO'rFLE CONTROL CABLE The throt_ controlhas been preset at the factory and a_ustment should net be necessary. Check adjustmentas described belowbeforeloosening cable, If a_ustment is necessary,proceedas follows: 1. W'_ engine not maNng, move throttle controllever from slowto choke posilJon. Slowlymove lever from choke to fast position. 2. Check that boles=A" in governorcontrol lever and bole il governorplate line-up. ff boles "A" are notailgned, loosen damp screw and move throttle cable un_l boles are aligned. T_jhten damp screw securely. Governor Governor trol Plate ClamF _IL_N Throttle T_h.L , Screw L,aDI8 TO ADJUST CARBURETOR NOTE: _ carburetoron thisengine is low _. It is e_Jippedwith an idlefuol a_us_ng needlewith a limitercap, which alows soma adjustmentwithinthe limits alowed bythe cap. De not attemptto remove the Umifercap. The limitercap carl_t be removedwithoutbreaking the a_usting needle. The cad0uretorhas been preset at the factory and adjustmentshouldnotbe necessary. Hov_ver, minora_uslment may be required to compensatefor differencesin fuel, temperature, altifudeorload. If the carburetor does need adjustment, proceed as folows: In general, turning idle mixture valve In (clockwise) decreasesthe supply of fuel to engine gMng a leaner tueVair mixture. Turning the idle mixture vak_ out (seunterckx_. 'se) increasesthe supply of fuel to 9"_ eng=negiving a richerfueVair mixture. IMPORTANT: Damage to the needlo valve and the seat in carburetor may resultif screw is turned in too tight PREUMINARY SETTING 1. Air cleanerassembly must be assembled to the carburetor when makingcarburetor adjustments. 2. Be sure the throttle controlcable is ac_ustedproperly(see above). FINALSETTING 1. Startengineand ailow fo warm for five minutes. Make filial adjustments with engine runn_g and shitthuctioncontrol lever in neutral (N) position. 2. Move throttle control lever to slow position. W;th finger, rotate and hold throttle lever againstidlespeed screw. Turn idlespeed screwto attain1750 RPM. 3. Whlie stil holding throttle lever aga_st idle speed screw, turn idle mixturevalve full traveldeakwise then c_Jnterclockwise untilengine runsrough. Turn valve to a pointmidwaybetweenthosetwo p_sitiens. Releasethrottlelever. ACCELERATION TEST. 4. Move throttle controlleverfrom slowto fast position, it enginehesitates or des, tum idle mixturevalve out (cc_nteml_.k. wise) 1/8turn. Repeat testand cen'_nue to adjust,if necessary,untilengine acceleratessmoothly. Highspead stop is factoryadjusted. Donot a_ust - damagemay result. IMPORTANT: Nevertamperwith the engine governor,wNch isfactory set forproper eng_e speed. Overspeeding the engine above the factory highspeed setting can be dangerous. If you think the engine-governod high speed needs edjus_ng, contact a Sears or other qualified service center, wNch has proper equipment and experience to make any necessary adjustments. 26 Idle_ Throttle Wrth Limiter Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _I, CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace baits, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BA'I-rERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long pedods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum doposites from forming in essential fuel system parts such as carburetor,fuel hose, or tank during storage. Also, experiance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2, Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Tum ignition key to =START_ position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture, Do not use plastic, Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27 TROUBLESHOOTING CHART PROBLEM Willn_start CAUSE 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. 5. 6. 7 Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10.Engine valves out of adjustment. Hard to start 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel rifler. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7, Carburetor out of adjustment. 8. Enginewill not turn over Engine valvesout of adjustment. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7. Sea "3"o Adjust Carburetor" in Service Adjustments section. 8. Contact a a Sears or other qualified service center. 9. Faulty operator presence swflch(es). 1. Depress clutch/brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6, Check all wiring. 7. Check/replaca ignition switch. 8. Check]replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. 2. 3. 4. 1. 2. 3. 4. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. 5. 6. 7. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. 8. Faulty solenoid or starter. Engine clicks bul will not start CORRECTION 1. Fill fuel tank. 2, See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air rifler. 6. Replace fuel rifler. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel fiflar. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service Adjustments section. 10.Contact a a Sears or other qualified service center. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 28 Recharge or replace battery. Clean battery terminals. Check all wiring. Checklreplace solenoid or starter. TROUBLESHOOTING 'ROBLEM Loss of power CHART CORRECTION CAUSE 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10.Spark plug wire loose. 11 .Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13.Lcose or damaged wiring. 14.Carburetar out of adjustment. 15.Eogine valves out of adjustment. Exceaslve _ibratlon 1. Wom, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. 3, Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11 .Clean engine air screentfins. 12.Clean/replace muffler. 13.Check all wiring. 14.See "To Adjust Carburetor" in Service Adjustments section. 15.Contact a a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged pads. Engine continues e run when operator leaves seat with attachment clutch engaged 1. Faulty operatar-safety presence control system, 1. Check wiring, switches and connections. If not corrected, contact a Sears or other qualified service center. Poorcut-uneven 1. Worn, bent or loose blade. 1. Replace blade. "13ghtan blade bolt. 2, Level mower deck. 3. Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower, 4. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 29 TROUBLESHOOTING PROBLEM Mowerbladeswill not rotate Poor grass discharge Headlight(s) not working (if so equipped) CHART CAUSE 1. Obstruction in clutch mechanism. 2. Wom/damaged mower ddve belt. 3. Frozen idler pulley, I 4. Frozen blade mandrel. 3, Replace idler puney. 4. Replace blade mandrel, 1. Place throttle control in "FAST' position. 2. Travel speed too fast. 2. Shift to slower speed. 3. Allow grass to dry before =3. Wet grass. mowing. 4. Level mower deck. 4. Mower deck not level. 5. Low/uneven tire air 5. Check tires for proper air pressure. pressure. 6. Worn, bent or loose blade, 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower 7. Buildup of grass, leaves and trash under mower. housing. 8. Mower ddve belt worn. 8. Replace mower drive boll. 9. Blades imprepedy installed. 9, Reinstall blades sharp edge down. 1O.lmproper blades used. 10.Replace with blades listed in this manual. 11.Clean around mandrels to 11.Clogged mower deck vent holes from buildup of grass, open vent holes. leaves, and trash around mandrels. 1. Switch is "OFF'. 2. Bulb(s) or lamp(s) burned out. 3. Faulty light switch. 4. Loose or damaged wiring. 1, Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped). 4. Faullyallernator. Engine"backfires" whenturnlng engine"OFF" 2. Replace mower ddve belt. 1. Engine speed too slow. 5. Blown fuse. Battery will not charge CORRECTION 1. Remove obstruction, 1. Turn switch =ON", 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check widng and connections. 5. Replace fuse. I. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 4. Replace alternator. 1. Engine throttle control not set at "SLOV_' position for 30 seconds before stopping engine, 3O 1. Move throttle control to "SLOV_' position and allow to idle for 30 seconds before stopping engine. TRACTOR'" MODEL NUMBER 917,271633 NOTE 31 TRACTOR -- MODEL NUMBER 917.271633 ELECTRICAL \ / t i i i / i / i i TRACTOR -- MODEL NUMBER 917.271633 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 2 8 16 21 22 24 25 26 27 28 29 30 33 4O 41 42 43 45 52 Battery 12 VOLT 25 AMP Bolt Hex Hd 1/4-20uric x 3/4 Case BatteW Switch, Inledock Push-In Harness Asm Ught W/4152J Bulb Light #t 156 Cable BatleP/6 Ga 11" red Cable BatteW 6 Ga w/16 wire red Fuse 20AMP Nut, Kegs Hex 1/4-20 UNC Cable Ground 6 Ga 12" bl_ck Sv_tch Plunger Nc Gray Switch Ign Key Ign Molded Cra6sman Harness Ign Bolt B_k.Fin Hex 1/4-20 Uric x 1/2 CoverTerrninalRed Solenoid Amrneter Rectangular 6 Amp Protecgon Wire Loop NOTE: 144925 74760412 156417 15,3664 175688 4152J 4799J 146147 175158 73510400 4207J 121305X 175566 140403 178437 71110408 131563 178861 121433X 141940 All component dimensions give in U.S. inches 1 Inch = 25.4 mm 33 TRACTOR -- MODEL NUMBER 917.271633 CHASSIS AND ENCLOSURES 2O7 .-64 208 74 34 TRACTOR -- MODEL NUMBER 917.271633 CHASSIS AND ENCLOSURES KEY NO. PART NO. DESCRIPTION 1 2 3 5 9 10 11 12 13 14 17 18 25 26 28 29 3O 31 37 38 51 52 53 S4 55 57 6O 64 74 142 143 144 145 2O6 2O7 2O8 212 174619 176554 17060612 155272 168337X013 81D533710 155927 145660 172107X010 174.90608 144983X558 126938X 19131312 $TD541437 178987X558 155217X599 174738X553 139976 17490508 175710 73800400 19_91416 145201 161464 145202 $1D522507 STD533707 154798 STD541437 165867 154966 175582 156524 170165 17670508 17670608 165919 5479J Chassis DlaV/_al" Screw 3/g-16 x 3/4 Bumper Hood/Dash D_sh. Bolt, Carriage 3/8-16 x t panel. DaSh, LH. Clip T_nnerrnan Gdlle P/L Panel, Asm. SLKSCR Dash R,H. Screw Thdret 3/8-16 x 1/2 Hood Assembly BumperHood Washer 13/22 x 13/16 x 12 Gauge NUt, Lock Hex W/Ins. 3/8ol 6 UNC Grtlle w/Lens Asm. Lens, Grille Fender Bracket, Fender Support Screw Tndrol 5/16-18 x 1/2 TYT Bracket Asm Pivot Nut Lock w/Insed 1/4-20 UNC Washer 9/32 x 7/8 x 16 Ga. Bracket Grille Pickoff LH Screw Hex WSHD 8-1g x 7/8 Bracket Gritte PLckolfRH Bolt, Fin Hex 1/4-20 UNC x .75 BoltRdhdS nk3i8o16UNCx3/4 Dash L_er _J1.T NOt,Crowetock 3/8-16 UNC Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Foolreet Rod PIvol Ch asslsJl-lood Bolt Shoulder 5/16-18 "1_ Screw Tndrol 5/8-18 x 1/2 Screw Thdret 3/8-16 x 1/2 Insert Lens Reflective Plug, Button NOTE: All component dimensions give In U.S. Inches 1 Inch = 25.4 mm 35 TRACTOR -- MODEL NUMBER 917,271633 GROUND DRIVE 1 J62 168 163 166 156 113 51 5 18 77 26 36 27 TRACTOR -- MODEL NUMBER 917.271633 GROUND DRIVE KEY NO. PART NO. 1 .... 2 3 4 5 6 8 10 11 13 14 15 16 18 19 21 22 24 25 26 27 28 29 30 3_ 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 146682 123666X 12000028 121520X 17660512 165865 $3D561210 1(}5701X 74550412 10040400 74490544 STD541431 STD5237"10 $1"D541437 106933X 130804 S1_541237 106888X STD551037 $3_561210 175765 71673 174973 STD523107 175578 120183)( STD5510(_ $1D571810 165936 74760648 175461 175556 19131312 127783 154407 123205X STD523715 STD541437 S'TD541431 105710)( 105709X 17060616 57 59 6t 160855 169691 17060612 DESCRIPTION Transaxle (See Breakdown) Dana D4360-140 Spring Retum Brake T/a Zinc Polley Transaxle 1 3/20" 6res Ring Retainer #5100-62 Str=zpTorque 30 Degrees Screw 5/16-18 x 3/4 RodShifter Fender STLT Pin Cotter 1/8 x 1 Cad WaSher Plate Shf 388 Sq Hole Bolt 1/4-28unf Gr8 W]Patch Washer Lock Hvy HeliCal 1/4 Bolt Hex FLGHD 5!16-18 Gr.5 Nut Lock Hex w/Ins. 5/16-18 Unc Bolt Fin Hex 3/3-15unc x 1 Gr,5 Hut Lock Hex W/Ins. 3/8-16 Unc Knob Rd 1/2-13 Plstc "FndsBLk Rod Brake Btk Zinc 26 840 NutHexJam3/8-teUnc Spdng Rod Brake 2 00 Zinc Washer 13/32 x 13/16 x 16 Ga Pin Cotter 1/8 x 3/4 Cad Rod Brake Parking Lt/Yt CapBrakeParking Bracket Mtg Tr&qsaxle BoltHexHdS/f6-f8uncx3/4 Shaft Asm pedal Foot Beadng Nylon Blk 529 Id Washergt/32xtx16Ga PinRol13/16xt" PulleyComposlte Flat Bolt FLnHex 3/6-16unc x 3 Spacer Split Steel Keeper Bert Idler Washer 13/32 x 13/16 x 12 Ga Pulley Idler Bellcrank Clutch Grad Div STL Retainer Belt Style Spdng BoltHexHd3/8-15uncx1*l/2 NufCrownlock3/8-15UNC NutCrownLock3i16-18 Link Clutch 7 66 Spring Return Clutch 6 75 Screw 3/8-16 x t.0 KEY NO. PART NO. 62 63 64 65 66 70 74 75 76 77 78 79 80 81 82 83 84 85 89 90 8883R 175410 71170764 S_51143 t 54778 134683 10950_X 121749X S/_581075 123583X t21748X 2228M 131488 165594 165711 19171216 166229 150360 158391X425 124346X 112 113 116 120 150 151 156 158 159 161 162 153 164 165 166 168 169 170 197 198 202 212 V-Belt Gd Ddve Keeper Belt Centerspan Screw 3/6-16 x 3/4 t9091210 127285X S-1_533710 739006GO 175456 191337.10 1660(_ 165589 165494 721404(_ 73680400 74780416 19091010 165623 166880 t654_ 165580 173898 169613 169593 72110614 145212 DESCRIPTION Cover Pedal BIk Round Pulley Eng Bolt Hex 7/16-20 x 4 Gr 5 Washer Lod< Hvy Hlcl Spr 7/16 Keeper Belt E nglne Guide Belt Mower Ddve RH Spacer Split Washer 23/32 x 1 t/4 x t6 Ga E-ring#5133-75 Key Square Washer 25/32 x 1-3/8 x 16ga Key Woodruff Arm, Shift Shaft Assembly Spring,Torsion Washer 17/32 x 3/4 x 16 Gauge Link Trar_Saxle Nut, Ny_ock Console, Shift, STLT Nut, Self-Threading, Washer Hdl/4 Washer 9/32 x 3/4 x 10 Ga StrapTorque BoltRdHdSqnk3/8-16xlUnc Nut Lock Fig. 3/8-16 Uric SpacerRetainer Washer 13/32 x 2 x 10 Ga. Washer Shred 5/161D x 1,125 Bracket Shift Mount HubTaperedFtangeShiftLt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5 NUtCrownlock 1/4-20 UNC Bolt Hex Fin 1/4-20 UNC x I Gr.5 Washer 5/8 x ,281 x 10 G& Bracket Pivot Lever Screw 5/t 6-18 x 5/3 Bolt shoulder 5/1 6-18 x ,561 Plate Fastening Lt KeeperBeltT/A NyllnerSnap-ln5/8"lD WasherNyl7/81Dx,105" Bolt Cart Sh 3/6-f 6 x t -3/4 Gr,5 NOt Hex Flange Lock NO]E: All component dlmens]or_sgive In U.S. inches 1 Inch = 25.4 mm 37 TRACTOR - - MODEL NUMBER 917.271633 STEERINGASSEMBLY :38 TRACTOR -- MODEL NUMBER 917.271633 STEERINGASSEMBLY KEY NO. 1 2 3 4 5 6 7 9 9 10 11 13 15 17 26 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 54 63 65 67 68 71 82 85 8_ 91 PART NO. DESCRIPTION 139768 154427 169840 18583_ 856_-I 121748X 19272016 12(XX)029 3385R 175121 S]_851137 136518 145212 177876 128547X 19131416 17(_60612 STD561210 130465 155099 152927 139799 19133819 STD541537 100711L 148554X429 121749X 153720 121232X 8555M STD541431 74780520 $1_523710 160367 72140618 169827 175146 185835 1:33835 175118 175553 Steedng Wheel Front Axle Assembly Spledle Assembly, LH. Splndte Assembly, R.H. Beating, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 19 Gauge Ring, Kllp Bearteg, Steerlng Column LIr'=k,Drag Washer, Lock Spacer, Bearing, Front Axle Nut Lock Hex Flange Shetl Asm. Steering Bushing, Link, Drag Washer 13/32 x 7/8 x 16 Gauge Screw 3/8o16 x 3/4 Pin Rod, Tie Bushing, Steerlng Screw Tf #10-32 x 5 x 3/9 Flange Cap Wheel Steer OPP BIk Washer 13/32. x 2-3/9 x 12 Gauge Nut Lock Center 3/8o24 UNF Adaptor, Steering Wheel Bout, Steedng Dash P/L MtJBIk Washer 25/32 x 1-1/4 x 16 Gauge Extension Steedng Non-Adjust Cap, Spindle Fitting, Grease Nut Lock Hx W/Ins 5/13-19 UNC Bolt Fln Hex 5/16-18 UNC x 1-1/4 Bolt Fin Hex 3/8-16 unc, x 1 Gr, 5 Spacer Brace Axle Bolt Rdhd Sq 3/8-19 x 2ol/4 Brace Axle Steedng Asm. Bracket Susp Chassis Front Fastener Clvlst_ Tree Bolt Shoulder 7/16-20 Unc Ctlp Steedng NOIE: All component dimensions given In U.S. inches 1 inch = 25.4 mm 39 TRACTOR - - MODEL NUMBER 917.271633 ENGINE 62 13 4 29 23 OPTIONAL EQUIPMENT Spark Arrester KEY NO. pART NO. 1 2 3 170545 17720410 ........ 4 13 14 16 23 29 31 137352 165291 148456 $ID551237 169837 137180 10g_02X 158990 123487X 33 DESCRIPTION Cont rolThrottle/Choke Screw Hex Thd CLIt1/4-20x5/8 T Engine (See Breakdown) Brlggs Model 310707-0137-E1 Muffler Exhaust B&S Lt Gasket 1 313 Id Tin Plated Tube Drain Oil Washer Lock Ext Tooth 3/8 Shield BRFUDBR Guard Arrestor Spark Tank Fuel I 25 Fr Cap Asm FLbalW/_ym Vente_ Clamp Hose B4k KEY NO. 37 38 40 44 45 46 PART NO, DESCRIPTION 137040 Line Fuel20" 148315 Ping Oil Dra_n 124028X Bustling Snap Nyl Bik Fuel Line 17670412 S_rew Hexw_h Thdrol 1/4-20x3/4 17(3(30612 Screw H exW_h Thdr 3/8-16 x 3/4 19091416 Washer 9/3_ X 7/8 X 16ga $1_)551131 Washer Lock HW Hlcl _pr 5/16 72 71070512 Screw Hexhd Cap 5/16-18x3/4 78 17060620 Screw 3/8-16x1 *1/4 81 73510400 N_ Keps Hex 1/4-20unc NOllE: A_Icomponent dimer,_ons given in U.S. inc_ss 1 inc_ = 25.4 mm 40 TRACTOR -- MODEL NUMBER 917.271633 LIFT ASSEMBLY 7 3 13 2 6 12 117_ 6 13 15 KEY NO. PART NO. 1 159460 2 3 4 5 6 7 8 11 12 159471 105767X 12000002 19211621 120163X 125631X 122365X 13_865 139866 KEY NO. DESCRIPTION Washer Asm Inner Spring W/ PILInger Shalt Asm. Uft RH Pin Groove ERIng #5133-62 Washer 21/32 x 1 x 21 G& Bearing Nylong GdpHandleFluted Bulton Plunger Read Link Asrn Lilt LH. Link Asm Ult R.H, PART NO. DESCRIPTION 13 STD624006 Retainer Spring 15 173288 Link FlOnt 16 73350800 Nut Jam Hex 1/2-13 Unc 17 175689 Trunnio_ Front Susp. 18 73800800 Nut Lockwiwsh 1/2-13 Unc 19 139868 ArrnSuspenslonMower 20 163552 Retainer Spring 31 169865 Beadng, PvL Ufl. _ 73540600 Nut Cmwnlock 3/8-24 NOTE: All co rnpor,ent dirnensioP,,s given In U.S, inches 1 inch = 25.4 mm 41 TRACTOR - - MODEL NUMBER 917.271633 SEAT ASSEMBLY =4\ % 5 __1173 12 11 KEY NO. pART NO, DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 140122 140551 71110616 19131610 145006 STD541437 124181X 17000616 19131614 174894 166369 121246X Seat 3350 BIk/blk Craftsman Bracket Pnt Pivol Seat (blk) Bolt Fin Hex 3/8-16ur_ X 1 Washer 13/3_ X 3/4 X 10 Ga Clip Push In Hinged Nut Hex Lock w/Ins 3/8-16 Unc Spring Seat Cprsn 2 250 BIk ZI Screw 3/8-16 X 1 -1/2 Washer 13/32 X I X 14 Ga pan Pnt Seat (blk) Knob Seat Bracket Pnt Mounting Switch KEY PART NO. NO. DESCRIPTION 13 14 15 16 17 21 22 24 25 Bushing Snap BIk Nyl 50 Id Bo;t Rdhd Sht Nk 1/4-20x1-1/2 SpacerSplit 28X 96 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bott Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga 8olt Shoutder 5/16-18 X 62 121248X 72050412 134300 121250X 123976X 171852 $1D541431 19171912 127018X NOTE: All component dimensions given In U.S, inches 1 Inch = 25.4 mrn 42 TRACTOR-- MODEL NUMBER 917271633 DECALS 6 4 7 7 10 2 13 14 KEY NO, PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 156368 174210 171696 171697 176677 133644 177253 172331 163204 Decal, Oper. Instn Decal, Replcrnnt Decal, Hood Rh Deck, Hocd Lh Decal, Hp Engtne Decal, MaJnt Customer Sears Dorn Decal, Hood Side Decal Mower Decal, Fender Craltsman WHEELS &TIRES 2_ 5,8 4,10 KEY NO. PART NO. DESCRIPTION 10 12 13 14 20 ------ 156439 146046 177259 160396 149516 138311 165EOOX428 165799X428 179167 179168 Decal, FenderDanger Decal, V-belt Dr Sch Decal, DaSh, Panel Decal, V-belt Schematic Decal, Battery Dngr/Psn Eng Decal, Lnt Handle Pod, Footrest LH STLT Pad, Footrest RH STLT Manual,Owner's(English) Manuai,Owner's(Spanlsh) KEY NO, PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 - - 59192 65139 10_.22X 59904 106732X427 2781-1 _ 106108X427 10_268X 7152J 104757X428 144334 Cap Va)ue Tire SlemValue Tire F Ts 15 X 6 0 - 6 Service Tube Inner Front #35060 Rim Asm 6"front White Scrvlce Fntlng Grease Bearntg Flange Rim Asm 8"rear White SePvice Tire R Ts 18x9 5-8 Seivlce Tube ReaJr9 5 X 8 Service Cap Axle BIk 1 50 X 1 00 Sealant, Tim (t 0 oz. tube) NOTE: All component dlrner,.sio_,sgiven in U.S. inches I Inch = 25.4 mm 43 TRACTOR o- MODEL NUMBER 917.271633 MOWERDECK _ 106 102 :!_!4 103 lO5 1/06 IO2_t 34 2223 24 \ 2 29 44 27 TRACTOR - - MODEL NUMBER 917.271633 MOWERDECK KEY NO. I 2 3 4 5 6 8 9 10 11 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 40 44 45 46 48 49 50 5t PART NO. 165892 $1_533107 138017 DESCRIPTION Mower Deck Assembly, 42" Bolt Bracket Assembly,Sway Bar, Front 165460 Bracket Sway Bar 38/42" Deck $1_024008 Retainer Spring 130832 Arm, Suspension, Rear 850857 Bctt Hex 3/8_24 x 1.25 Gr. 8 STD551137 Washer, Lock 140296 We.sher, Hardened 134149 Blade, Mulching 137645 Sha0Assembly, Mandrel, Vented 128774 Housing, Mandrel, Vented 1 I0485X Beating, Ball, Maedrel 174493 Stripper, Verlt ed Mower Deck 72140505 Bolt, Cardege 5/16-18x5/8 102827 Bolt, Shoulder 159770 Baffle, Vodex $1_._41431 NutCrownlockS!16_16UNC 134753 Stiffener Bracket 131267 Bracket, Deflector 105304X Cap, Sleeve 123713X Spdng, Torsion, Detlector 110452X Nut, Push 13C°_68X428 Si_eld, Deflector 19111016 Washer 11/32x,_Sxt6Ga= 131491 Red,Hinge 157722 ScrewThdroIWasher Head 129963 Washer, Spacer 153535 Pulley, Ma.edrel 178342 Nut, Toplock, Ftanged STD533717 Bolt 131494 Pulley, Idler, Fiat STD551037 Washer 13/32x13,/16xt6Ga, $1"D541437 NutCrownlock3/_-16UNC 140088 Guard, Mandrel, LH. $1D624003 Retainer 137729 Screw, Thd. ROll 1/4-20 x 5/8 133944 Washer. Hardened 174284 Roller Assembly, Cam Follower 131340 Bcff, Shoulder #10-24Grede5 STD541410 Locknut KEY NO. 52 53 54 55 56 59 67 68 02 101 102 10_ 104 105 106 129 130 131 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 -- PART NO. 139888 131845 133943 155046 165723 141043 149846 144959 S_o41437 136420 71081010 19061216 $1_551110 160793 2029.1 19131312 STD523710 ST_o33710 165890 157109 158634 165888 171977 131335 169022 165898 19091216 169670 169678 169674 169675 169671 169672 169669 17720410 72140614 130794 -- 169583 DESCRIPTION Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer GLLard,11JV _dler Knob Custom Oval V-Belt Nut Mutcher Cover Scow WaSher #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Washer13/32 x13/16 x12 Ga_ Bolt, Fin Hex 3/8-16 UNC x 1 Gr.5 Bolt, RdhdSqnk3/8-16UNCx 1 ArmSprlngBrakeMower Bracket Arm Idler 42" KeeperBolt42"ClutchCable Pulley Idler Flat Bolt Cardage Idler SpdngExtenslon SpdngReturnldler RetainerSpdngYellowZtnc Washer 9F32x3/4x16Ga. Bracelet Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer SpringRetentionLever Spacer RedClutch ScrewHexThdCutl/4-20x5i8 Bolt Tdhd Sge 3/8-16UNC x 1-3/4 Mandrel Assembly (Incluhes Key Numbers 8-10. t 3-15, 31 and 32) Replacernent Mortar. Complete NOLO: AIIcompenentdimenslonsgiveninU.S.Inches 1 Inch=25.4mrn 45 TRACTOR -- MODEL NU MBER 917.271633 DANATRANSAXLE - - MODEL NUMBER D4360-140 _5 2O 21 7 22 24 25 31 32 33 _13 59 768 69 46 TRACTOR o- MODEL NUMBER 917.271633 DANATRANSAXLE- - MODEL NUMBER D4360-140 KEY PART NO. NO, 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 170981 2274J 1344(X3 I(ToS04X 16O94O 138235 108727X 148266 148269 2225J 134793 148268 120415X 142674 170983 170986 105909X 105910)( 160942 160943 148267 138236 73810500 142676 2244J 105916X 12047OX 110070X 142677 142681 124644X 108980X 120406X 134796 105925X 2228J 170987 174255 124639X DESCRIPTION Housing,Upper ScTew,Tapping, 1/4-20 X .734 Ball, Detent Spring, Detent Screw, Tapping, No. 10-24 X .482 Asey, Kit, Shifter V-Ring Beadng, Flange seal, Oil Ring, Ret_dnlng +Assy, Kit, Shim, .625 Shaft Bearing, Flange Washer, Plain, .632 X 1.38 X .046 Key, Woodruff, No. 9 Assy, K_t, Input Shaft Pinion, Bevel 12T Ring,Retaining Chain, 24 Pitches Cover, Detent Gear, Spur. 1 2T Collar, Clutch Asey, Kit, Clutch Keys Nut, Lock, 5/16-24 Shaft, letermediata Key, Woodruff, No. 61 Ring, Retathing Sprocket, 1 8T Spacer, 1. 131 X 1.45 X .494 Gear, Spur, 37T Gear, Spur, 35T Gear, Spur, 30T Gear, Spur, 25T Gear, Spur, 22T Gear, Spur, 19T Washer, Plain, .640 X 1,37 X ,061 Washer, Plain, .632 X 1.00 X ,046 Washer, Plain, .632 X 1.00 X ,031 Assy, Gear, Comb., 12T & 301" Shaft, Idler KEY PART NO. NO. DESCRIPTION 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 _ 63 64 65 66 67 68 69 70 71 72 Spacer, .633 X .67 X .755 Sprocket, 9+1+ Gear, Bevet, 36T *Asey, Kit, Shim, .750 Shaft ShaJt, Drive Gear, Spur, 12T Gear, Spur, 15T Gear, Spur, 20T Gear, Spur, 25T Gear, Spur, 28T Gear, Spur, 31T Washer, Plain, .632 X 1,00 X +060 Washer, Neoprene Washer, Plain, ,758 X 1.25 X ,031 Axle, LH Gear, Miter, 1 2T, Spllned Ring, Retaining Gear, Spur, 32T Shaft, Cross Gear, Miter, 1 2T, Idler Axle, RH Housing,Lower Disc, Brake Spacer, Brake Pu<;k Jaw, Brake Pin, Dower Screw, Tapping,5/10-18 X 2,35 Lever, Actuating Washer, Plain, .321 X 1.00 X ,055 Brac_
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