Craftsman 917272011 User Manual LAWN TRACTOR Manuals And Guides 98100088
CRAFTSMAN Lawn, Tractor Manual 98100088 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917272011 917272011 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272011. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
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Owner's Manual rRRFTSMRN 16.5 HP ELECTRIC START 46" MOWER 6 SPEED TRANSA;Xl]= LAWN TRACTOR Model No. 917.272011 • • • • Safety Assembly Operation Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. :Sears, Hoebuck and Co., Hoffman For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat Estates, IL 60179 Maintenance ......................................... Warranty ........................... ,]_.] ................ 2 Safety Rules ........................................... 2 Product Specifications ........................... 5 Assembly ................................................ 8 Operation .............................................. 12 Maintenance Schedule ......................... 18 LIMITED TWO YEAR WARRANTY 18 Service and Adjustments ...................... 22 Storage ................................................. 29 Troubleshooting .................................... 30 Repair Parts ......................................... 34 Parts Ordering ....................... Back Cover ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Riding equipment LIMITED used for commercial or rental purposes. 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the clate of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 GENERAL OPERATION • Never carry passengers. • Do not mow in reverse unless absolute- • Read, understand, and follow all instructions in the manual and on the machine ly necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before tuming. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people befoT_mowing. Stop machine if anyone enters the area. 2 • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. SLOPE OPERATION Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid-starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do notturn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • DJ_not mow on wet grass. Reduced traction could cause sliding. • Do nottry to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended pads, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Do not mow in reverse unless absolute- • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall ly necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another • Never carry passengers. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. grass can hide obstacles. • Usa slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • Do nottum on slopes unless necessary, and then, tum slowly and gradually downhill, if possible. _.Look for this symbol to point out important safety precautions. It means CAUTIONt!! BECOME AWAREtt! YOUR SAFETY IS INVOLVED. AWARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. responsible adult. • Be alert and turn machine off if children enter the area. A CAgTION: In order to prevent accidental starting when setting up, transperting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. PRODUCT SPECIFICATIONS MAINTENANCE GASOLINE CAPACITY ANDTYPE: OILTYPE API-SF/SG/SH): A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details. )IL CAPACITY: 3PARK PLUG: GAP: .030") GROUND (MPH): SPEED 3.5GALLONS UNLEADED REGULAR SAE10W-30 (above32°F) SAE5W-30 (below32°F) CHARGING SYSTEM: • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and "Storage" owner's manual. Champion RC12YC 3 RD 4TM 5TM 1.1 1.4 2.3 3.5 4.5 6TM 6.0 REVERSE: 1.7 2ND TIRE PRESSURE: CUSTOMER RESPONSIBILITIES W/FILTER: 4.0 PINTS WiO RLTER: 3.5 RNTS FORWARD: I sT required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual). 15 AMPS @3600 RPM AMP/HR: 30 MIN. CCA:280 CASE SIZE: U1R BLADE BOLT TORQUE: 27-35 FT. LBS. sections of this ,_WARNING: This tractor is equipped with an intemal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is FRONT: 14 PSI REAR: 10 PSI BATTERY: AGREEMENT CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered end manufactured to give you the best possible dependability and performance. Should you experience any problem you canna easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". 5 Parts Bag contents shown fu!l size (1) Knob (1) Shoulder Bolt 5/16-18 (1) Washer 17/32 x 1-3116 x 12 Gauge (2) Washers 3/16 x 3/4 x 16 Gauge _#10 (2) Weld Nuts #10 _ x 5/8 (2) Lock Washers #10 (3) Retainer Spdngs (double loop) (4) Retainer Springs (single loop) 6 Partspacked separately in carton [13 Steering Boot Seat Video Cassette Mulcher Plate Steering Wheel Parts Bag Manual © (2) Shoulder Bolts (2) Washers 3/8x 7/8 x 14 Gauge (2) Gauge Wheels Q(2) Center lock Nuts Parts Bag contents not shown full size (2) FrontLinkAssemblies --0---(2) LatchHock Assemblies Steering Sleeve Steering Wheel Insert Slope Sheet 7 Steedng Sleeve Extension Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED ASSEMBLY FOR IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll oft skid. " A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4" wrench (1) 3/4" Socket w/ (2) 1/2" wrench drive rachet (1) Pliers (1) Phillips Screw(1) Utility knife driver (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE CARTON UNPACK TRACTOR Wheel Insert _. _ _teering Wheel FROM Tabs i CARTON ATTACH ROLLING STEERING ._'_S-'. "__" Steering Wheel _Adapter _ I • Remove all accessible loose parts and parts boxes from shipping carton (See page 6). • Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels flat. • Remove mower and package materials. • Check for any additional loose parts or boxes and remove. BEFORE SKID t_---Lock Nut J_--'_'J Steering _Large Flat _. Washer I(_1 TRACTOR Steering Sleeve Extension Steering Sleeve OFF TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place gearshift lever in neutral (N) position. • Roll tractor forward off skid. WHEEL • Remove Iocknut and large flat washer from steering shaft. • Position front wheels of the tractor so they are pointing straight forward. • Slide the steering sleeve over the steering shaft. • Align tabs and press steering sleeve extension into bottom of steering wheel. • Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter. • Secure steering wheel to steering shaft with Iocknut and large flat washer previously removed. "lighten securely. • Snap steering'wheel insert into center of steering wheel. • ReEve protective materials from tractor hood and grill. 8 CHECK HOW TO SET UP YOUR TRACTOR CHECK BATrERY • Lift hood to raised position. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). _.=::_;_-" ,L •l=.. °•• TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 5 of this manual. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual. '_, °•* INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and Label mower suspension arms are raised with attachment lift control. Engage parking brake. • Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck. • Slide mower under tractor with dis- q INSTALL SEAT Adjust seat before tightening adjustment knob. charge guard to right side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley grooves. Install belt into electric clutch pulley groove. • Install one front link in top hole of the right hand front mower bracket and right hand front suspension bracket. Retain with two single loop retainer springs as shown. • Install second front link in left hand front • Remove cardboard packing on seat pan. • Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. suspension bracket only and retain with single loop retainer spring as shown. •Tum height adjustment knob counter° clockwise until it stops. • Lower mower linkage with attachment lift control. • Place the left hand suspension arm on outward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown. • Slide left side of mower back and install • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. • Rai_seseat and tighten adjustment knob securely. Seat Seat Pan Shoulder Bolt the unattached front link in top hole of the left hand front mower bracket. Retain with single loop retainer spring as shown. • Place the right hand suspension arm on outward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown. Flat Washer Ad__". stment Knob 9 CHECK • Connect anti-sway bar to chassis bracket under left footrest and retain Adjustments section of this manual. CHECK FOR PROPER ALL BELTS • Raise mower to highest position. • Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS in the Operation section of this manual). Chassis Bracket Shoulder Bolt LEVELNESS For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and with double loop retainer spring. • Turn height adjustment knob clockwise to remove slack from mower suspension. Double Loop Retainer Spring (Outward pointing deck pins) MOWER POSITION OF See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. Front Suspension Arms Suspension Brackets Front Mower Bracket Single Loop Retainer Springs 3/8 Washel 3/8-16 Center Locknut Use Pliers For Discharge Guard Double Loop Retainer Spring Retainer Springs Anti-Sway Bar Idler Pulley INSTALL MULCHER PLATE WeldNut Hook Points • Install two latch hooks to mulcher plate using _screw, washer, lock washer, and weld nut-as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. Tighten hardware securely. Lock Washer Latch Hook Weld Nut Nut Latch • Raise and hold deflector shield in updght position. • Place front of mulcher plate over front of mower deck opening and slide into place, as shown. • Hook front latch into hole on front of mower deck. • Hook roar latch into hole on back of mo_"_ deck. Lock Washer Mulcher Plate 10 "_-_-Screw CHECKLIST _,CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. Please review the following checklist: ,/ All assembly instructions have been completed. ,/No remaining loose parts in carton. / Battery is propedy prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are propedy inflated. (For shipping purposes, the tires were overinflated at the factory). / Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). / Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are propedy clamped. While learning how to use your tractor, pay extra attention to the following important items: ,/" Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. 4" Be sure brake system is in safe operating condition. 11 Thesesymbolsmay appearon your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD ENGINE ON ENGINE OFF OIL PRESSURE FAST SLOW LIGHTS ON OVER TEMP LIGHT PARKING BRAKE LOCKED UNLOCKED '_ L n' n FUEL CHOKE MOWER HEIGHT MOWER LIFT H L AI-rACHMENT CLUTCH ENGAGED IGNITION REVERSE NEUTRAL ATTACHMENT CLUTCH DISENGAGED HIGH LOW KEEP AREA CLEAR PARKING BRAKE SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (Automatic Models only) DANGER, KEEP HANDS AND FEET AWAY 12 KNOW YOUR TRACTOR READ THIS OWNER'S TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING YOUR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Switch Position Ignition Switch Clutch Switch Throttle/Choke Plunger Clutch/Brake '\f'_t_ Height Attachment Lift Lever ' Adjustment . , . Brake Gear Shift Lever Our tractors conform to the safety standards of the American National Standards Institute. A'II"._Cl-IMENT CLUTCH SWITCH: Used GEAR SHIFT LEVER : Selects the speed and direction of the tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release to engage the mower blades, or other attachments mounted to yotJr tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CHOKE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-), PARKING BRAKE: Locks clutch/brake Used for declutching and braking the tractor and starting the engine. HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height. into the brake position. 13 I I1_ [ ---I The operationof anytractorcanresultin foreignobjectsthrownintothe I =- ] eyes, which can result in severe eye damage. Always wear safety glasses W | or eye shields while operating your tractor or performing any adjustments or | repairs. We recommend a wide vision safety mask over spectacles, or stan- | dard safety glasses. HOW TO USE YOUR I IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged (dead). TRACTOR Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. TO SET PARKING BRAKE • Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in =ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Throttle/ Push-In to Choke NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _, CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. THROTTLE CONTROL Attachment Clutch Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD "Brake" -Position The direction and speed of movement controlled by the gearshift lever. • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. • Move gearshift lever to desired position. HarKing_raKe =Engaged" Position Pedal "Ddve" Position Position • Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life STOPPING MOWER BLADES • To stop mower blades, move attachment clutch switch to "DISENGAGED" position. GROUND is of your transaxle. TO ADJUST MOWER DRIVE • To stop ground drive, depress clutch/brake pedal into full "BRAKE" position. • Move gearshift lever to neutral (N) position. CU'I-FING HEIGHT The cutting height is controlled by turning the height adjustment knob in desired direction. • Turn knob clockwise ((3) to raise cutting height. • Tum knob counterclockwise (_)to lower cutting height. The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ENGINE • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to '%ackfire'. • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. 14 • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are propedy adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. • Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See "TO ADJUST MOWER CUFFING HEIGHT" in the Operation section of this manual). • With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/816 Iocknut and tighten securely. • Repeat for opposite side installing gauge wheel in same adjustment hole. Mounting Bracket 3/8-16 Locknut Shoulder Bolt . __ _ 3/8 Washer TO OPERATE Gauge Wheel MOWER Your tractor is equipped witll an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Lower mower with attachment lift control. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengag_ attachment clutch control. ,_,CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. Attachment Clutch Attachment Switch Pull Out To High Position Uft Lever ._Positien "Enga_ Push In To ngage" <'-_ - -7_\ ...., _, • Discharge .L°w ._ _" Guard I. Y-/_/','_/ 4 =Disengage" _____ TO OPERATE ON HILLS _CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift leverto 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). 15 TOWING CARTS AND OTHER ATTACHMENTS Towonlythe attachmentsthat are recommendedbyandcomplywith specifications of the manufacturerof yourtractor.Use commonsensewhentowing.Tooheavyof a load,whileon a slope,is dangerous. Tiroscan losetractionwiththe groundand causeyou to losecontrolof yourtractor. BEFORE CHECK STARTING ENGINE THE ENGINE OIL LEVEL • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and road oil level. If necessary, add oil until =FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See =OIL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Customer Responsibilities section in this manual. ADD _,CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in neutral (N) position. • Move attachment clutch to =DISENGAGED" position. • Move throttle control to choke position. NOTE: Before starting, road the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperaturos below 32°F(0°C), use fresh, clean • winter grade gasoline to help insure good cold weather starting. WARM WEATHER STARTING (50 ° F AND ABOVE) • When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F AND BELOW) • When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warmup period from several seconds to several minutes, depending on the temperature. • The attachments can also be used during the engine warm-up period. _WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. empty. Use fresh fuel next season. See Storage Instructions for additional information. bleuer use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. 16 MOWING TIPS MULCHING • Tire chains cannot be used when the IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early aftemoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattem from week to week. Mow north to south one week mower housing is attached to tractor. • Mower should be propedy leveled for best mowing performance. See =TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by tuming to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attaohment being used. ', 4 TIPS then change to east to west the next week. This will help prevent matting and graining of the lawn. f | MOWING / 17 i CUSTOMER RESPONSIBILITIES AS.OOCO- . .... FILL IN DATES : Check Check Tim BrakePm_um Operation DATES _ Interlock Check forSystems Loose Fasteners I_7 A i ShsrperdReplace M°wer Blades Lubdcation Chart _" oT _s Check Battery Level R ! Clmm Battery and Ten_inaL_lecl'_r_ Check T.m_ C_,ng _ II,/' Adjust Blade Belt(s) Tension Adjust Motion Check Change E N Drive Belt(s) Engine fl_s v'0 Tension Engine Oil Level V' I_ Oil _1.2_3 V _ Clean Air Filter Clean Air Screen Inspect Muffler/Spark Attester Replace N If Oil Filter (If equipped) 1_1.2 Clean Engine C°°ting Fins Replace Spark Plug _= Replace Air Filter Paper V'_ Replace Fuel Filter Cartridge temperatures. $ - If ecFdpped with i_ustltble system. 6 - Not required if equipped with rnalntenar_e-fTse batter/. 7 o TH_hten front axle pivot bolt to 35 ft,-Ibs, maximum. DO not overUg_ton, 4 - Replace b4ade4more oftqmwhen mowlng in =andy =o_. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustmeats section of this manual should be checked at least once each season. • Once ayear you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture end help your engine run better and last longer. BEFOREEACH If If 1 - Change mole often when opet'abng under a heavy load or in h4gh ambient 2 - Serv;ce more often when openltJng in dir_ or d4,mty con_tk)ns. 3 - If equlpped wi_1 oU fli1_r, change oil evm'y 50 hours. • • • • If USE Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systen_ for proper operation. • Check for loose fasteners. LUBRICATION CHART • Spindle-Zerk _7, eFmnt Wheel -'. Zerk ,'_ eAttachment . Clutch Pivot(s) r'_J-"ewF_e_t m_=_ I_a_ng pindle --e_ _-5 eEngine - - - = = = _--,._ I _'_'m'vm'w_-- I I ,_ OGearshif I ' ,t Pivots "r -- ';' O SAE 30 or 10W30 Motor Oil • General Purpose Grease • Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon beargs. V'kscous lubricants will attract dust and dirt that will shorten the life of the selflubricating beadngs. If you feel they must be lubricated, use only a dn/, powdered graphite type lubricant spanngly. 18 TRACTOR Alwaysobservesafetyruleswhenper- IMPORTANT: treated. forming any maintenance. BRAKE OPERATION Trailing Edge Up Blade bolt is Grade 8 heat Blade Mandrel Assembly If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE Hex Bolt (GTde 8;_._ _*A _,at Washe, GradL_ke_t_:lred Star bolt can bi identified by six lines on the bolt head. TO SHARPEN BLADE NOTE" We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade canbe sharpened with a tile or on a grinding wheel. Do not attempt to sharpen while it is on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Center Hole SYSTEM Be sure that operator presence and interlock systems are working properly. If your tractor does not function as described below, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE-CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. NOTE: Make sure center hole in blade aligns with star on mandrel assembly. • Reassemble hex bolt, lock washer and flaLwasher in exact order as shown. • Tighten bolt securely (27-35 Ft. Lbs. torque). Blade 5/8" Bolt or Pin BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • • • • 19 Keep battery and terminals clean. Keep battery bolts tight. Keep small vent holes open. Recharge at 6-10 amperes for I hour. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See =REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear • Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at =FULL _ line on dipstick. Tighten cap onto the tube securely when finished. Air Cleaner after 100 hours of operation and replace if - necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Cover Foam Pre-Cleanel Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION . Cover Knob Nut _Rubber Grommet Base Oil Fill Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. Air I Paper Cartridge CLEAN AIR SCREEN Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one (_ear. heck the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. TO CHANGE ENGINE Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other extemal surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and extemal surfaces as necessary. Make sure the cooling shrouds are reinstalled. OIL Determine temperature range expected before oil change. All oil must meet API servic-e'i:ldssification SF, SG, or SH. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove drain plug. - After oil has drained completely, replace oil drain plug and tighten securely. • Refill engine with oil through oil fill dipstick tube. P_ur slowly. Do not overfill. For approximate capacity see =PRODUC.T.._PECIFICATIONS" on page 5 of this manual. 2O AIR FILTER Yourenginewill not run properlyusinga dirty airfilter. Cleanthe foam pre-cleaner afterevery25 hoursof operationor every season. Servicepapercartridgeevery 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. " • Remove knob and cover. • Remove wing nut and air cleaner from base. • Fill crankcase with new oil (See =TO CHANGE ENGINE OIL" in this section TO SERVICE of this manual). For approximate capacity see "PRODUCT SPECIFICATIONS" on page 5 of this manual. • Start the engine and check for oil leaks. Correct any leaks before placing engine into full operation. MUFFLER PRE-CLEANER • Slide foam pre-cleaner off cartridge. • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. Allow it to dry. • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. • Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. • Reassemble air cleaner, wing nut, cover and tighten knob securely. ENGINE OIL FILTER on page 5 of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. • Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this sec- clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and tion of this manual, through step remove drain plug). • Remove oil filter and wipe off filter adapter. • Apply a thin coating of new engine oil to the rubber gasket on repl_acement oil filter. • Install replacement oil filter on filter adapter. Turn oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an additional 1/2 turn. clam.ps are properly positioned. 21 CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. A, CAUTION: Before performing any sewice or adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in =DISENGAGED" position. •Tum ignition key =OFP and remove key. • Make sure the blades and all moving pads have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE • Remove two retainer springs from each front link and remove links. • Slide mower forward and remove belt from electric clutch pulley. • Slide mower out from under right side of tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links. MOWER • Place attachment clutch in =DISENGAGED" position. •Tum height adjustment knob to lowest setting. • Lower mower to its lowest position. • Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-swaybar from bracket. • Remove retainer springs from suspension arms at deck and disengage arms from deck. • Raise attachment tion. MOWER Follow procedure described in =INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual. lift to its. highest posi- Adjustment Nuts Suspension Arms TO INSTALL Front utt Unks Front Mower Bracket Bracket Chassis Front Suspension Bracket Spdngs Retainer Bracket Spring Anti-Sway Bar Retainer Spdngs 22 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See =PRODUCT SPECIFICATIONS"). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance =An on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut =E" on both front links an equal number of turns. • When distance =D" is 1/8" to 1/2" lower at front than rear, tighten nuts =P against trunnion on beth front links. • To raise front of mower, loosen nut =P from trunnion on both front links. Tighten nut =E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower Each full turn of adjustment nut at front than rear, tighten nut "P against trunnion on both front links. • Recheck side-to-side adjustment. Bottom Mandrel I. Suspension Arm Both F_ Length Lift Link Adjustment Nut will change mower height about 1/8". • Recheck measurements FRORT-TO-BACK after adjusting. Nut =1-1"_ ADJUSTMENT Trunnion __Nut IMPORTANT: Deck must be level side-toside. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. Front Links To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. 23 '___ =G" ' TO REPLACEMOWERDRIVEBELT MOWER DRIVE BELT REMOVAL • Park tractor on a level surface. Engage • • •• • parking brake. Remove screws from left hand mandrel cover and remove cover. Roll belt over the top of left hand mandrel pulley. Remove belt from electdc clutch pulley. Remove belt from idler pulleys. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. • Check primary idler arm and two idlers to see that they rotate freely. Screws • Be sure spring is securely hooked to primary idler arm and bolt in mower housing. MOWER DRIVE BELT INSTALLATION • Install belt in both idlers. Make sure belt is in both belt keepers at the idlers as shown. • Install new belt onto electric clutch pulley. • Roll belt into upper groove of left hand mandrel pulley. • Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers. • Reassemble left hand mandrel cover. Idler Pulleys Left Hand Mandrel Cover Electric Clutch Pulley Left Hand Mower Ddve Belt Pdmaly Idler Arm Belt Keepers 24 • Check secondary idler arm and idler to see that they rotate freely. • Be sure spring is hooked in secondary idler arm and sway-bar bracket. • Install new belt in lower groove of left hand mandrel pulley, idler pulley, and center mandrel pulley as shown. • Roll belt over right hand mandrel pulley. Make sure belt is in all grooves properly. • Reconnect spring to bolt in mower housing and reinstall right hand mandrel TO REPLACE MOWER BLADE DRIVE BELT Park the tractor on level surface. Engage parking brake. • Remove mower drive belt (See =TO REPLACE MOWER DRIVE BELT" in this section of this manual). • Remove mower (See =TO REMOVE MOWER" in this section of this manual). • Remove four screws from right hand mandrel cover and remove cover. Unhook spring from bolt on mower housing. • Carefully roll belt off right hand mandrel cover. • Reinstall mower to tractor (See =INSTALL MOWER AND DRIVE BELl" pulley. • Remove belt from center mandrel pulley, idler pulley, and left hand mandrel pulley. • Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. Left Hand Mandrel in the Assembly section of this manual). • Reassemble mower drive belt (See =TO REPLACE MOWER DRIVE BELT" in this section of this manual). Mower Blade Drive Belt Center Mandrel Idler Right Hand Cover Secondary Idler Arm Bracket Screw TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutcWbrake pedal and engage parking brake. • Measure distance between brake oper- With Parking Brake =Engaged" Nut "A" Jam Nut ating arm and nut =A" on brake rod. • If distance is other than 1-1/2", loosen jam nut and turn nut =An until distance becomes 1-1/2". Retighten jam nut against nut =A". • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. C'_ntact your nearest authorized service center/department. Operating Arm 25 TO REPLACEMOTIONDRIVEBELT Park the tractoron levelsurface. Engage parkingbrake. Forassistance,thereis a belt installationguidedecalon bottomside of leftfootrest. • Removemower(See"TO REMOVE "_ Center Rod MOWER" in this section of this manual.) • Disconnect clutch wire harness. • Remove clutch Iocator. TO ADJUST MENT o Remove belt from Stationary idler and clutching idler. • Pull belt slack toward rear of tractor. • Install new belt by reversing above procedure. Station_ Clutch Locater / _-'_-_ X >11 c utc, w, rs TRANSAXLE ADJUSTMENT SHIFTER LINKAGE AND The transaxle should be in neutral when the ge-al;-shift lever is in the neutral (N) (lock gate) position. The adjustment is preset at the factory; howevei', if adjustment is needed, proceed as follows: • Make sure transaxle is in neutral (N). • Loosen two Iocknuts on tie rod. •Tum WHEEL ALIGN- If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not Remove belt upwards from trensaxle pulley by deflecting belt keepers. • Pull belt toward front of tractor and remove downwards from around electric clutch. Electric Clutch _ STEERING adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center. TO REMOVE WHEEL FOR REPAIRS • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Rim AxJe_ver center rod until gearshift lever falls (Rear Wheel Only) TO START ENGINE BA'I-rERY Neutral Lock Gate WITH A WEAK &CAUTION: Lead-acid battedee generate explo6ive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. 26 • Close terminal access doors. • Close hood. if your batteryis too weakto startthe engine,it shouldbe recharged.(See "BATTERY" in the MAINTENANCE section of this manual). If =jumper cables" are used for emergency starting, follow this procedure: AIMPORTANT: Your tractor Is equiped with a 12 volt negative grounded system. The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicals. TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. Terminal Access L.H. Panel Terminal Guard Cable TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may.cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section of this manual. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY "Negative" (-) [---_ • Raise hood. • Unsnap headlight wire connector. • Stand in front of tractor. Grasp hood at sides, tilt toward engine and liftoff of tractor. • To replace, reverse above procedure. Bolt REPLACING BATTERY _CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Posifive terminal must be connected first to prevent sparking from accidental grounding. • Lift hood to raised position. • Remove terminal guard. Hood L RED battery cable and carefully remove Disconnect battery from BLACK tractor. battery cable then Install new battery with terminals in same position as old battery. • Reinstall terminal guard. • First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securei Iw • _onnect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely. Hex Bolt Door TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. "Positive" (+) Keps Nut 27 Wire Headlight Connector ENGINE Maintenance,repair,or replacementofthe emissioncontroldevicesandsystems, whicharebeingdoneat the customers Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. • Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above). • Start engine and allow to warm for five minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position. • Idle speed settina - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. • Idle fuel needle settino - With throttle expense may be pedormed by any nonroad engine repair establishment or ind viduaL Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. • Check to see if hole in throttle lever and hole in speed control bracket are aligned. • If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" drill bit through both holes. Cable Clamp Screw control lever in slow position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then tum out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. • Recheck idle speed. Readjust if necessary. ACCELERATION "_ • Move throttle TEST control lever from slow to fast position. If engine hesitates or dies, tum idle fuel adjusting needle out (counterclockwise) 118 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest AUTHORIZED service center, which has proper equipment and experience to make any necessary adjustments. Speed Control Bracket Throttle Lever TO ADJUSTCARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follow_: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/a=r mixture. Tuming the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fueVair mixture. Idle Speed Adjusting Screw Idle Fuel IMPORTANT: Damage to the needles and the seats in carburetor may result if needle is turned in too tight. NOTE; The ca_uretor on this engine is low emission. It is equipped with an idle fuel adjI_,_ting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Needle 28 Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _,CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. This will allow you to clean it thoroughly. Remove all did, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See =CLEANING n in the Maintenance section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Maintenance section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See =ENGINE" in the Maintenance section of this manual). CYLINDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to =START" position for a few seconds to distribute oil. • Replace with new spark plug(s). • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE Do not use plastic. Plastic cannot breathe, which allows condensation to form and cause your tractor to rust. IMPORTANT: Never cover tractor while FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filt._,, fuel hose, or tank during storage. engine and exhaust areas are still warm. 29 TROUBLESHOOTING CHART PROBLEM Will not start CAUSE CORRECTION Out of fuel. Fill fuel tank. See ='1"0 START ENGINE" Engine not "CHOKED" properly. Engine flooded. !• attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Hard to start Engine valves out of adjustment. • Check all wiring. • See "To Adjust Carburetor" in Service and Adjustments section. • Contact an authorized service center. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. Clean/replace air filter. • Replace spark plug. Recharge or replace battery. Replace fuel filter. • Drain fuel tank and refill with Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. Engine will not turn over in Operation section. Wait several minutes before Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. • Faulty solenoid or starter. • Faulty operator presence switch(•s). Engine clicks but: • Weak or dead battery. will not start • Corroded battery termi- fresh gasoline. • Check all wiring. • See "To Adjust Carburetor" in Service and Adjustments section. • Contact an authorized service center. • Depress clutch/brake pedal. • Disengage attachment clutch. • Recharge or replace battery. • Replace fuse. • Clean battery terminals. • Check all wiring, • Check/replace ignition switch. • Check/replace solenoid or starter. • Contact an authorized service center. • Recharge or replace battery. • Clean battery terminals. nals. • Loose or damaged wiring. • Faulty solenoid or starter. 30 • Check all wiring. • Cheddreplace solenoid or starter. TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Lossofpower • Cutting too much grass/too fast. • Throttle in "CHOKE" tion. • Set in =Higher Cut" position/reduce speed. • Adjust throttle control. posi- • Build-up of grass, leaves and trash under mower. • Dirty air filter. • Low oil level/dirty oil. • Faulty spark plug. • Dirty fuel filter. • Stale or dirty fuel. • Water in fuel. • Spark plug wire loose. • Dirty engine air screen/fins. • Dirty/clogged muffler. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustment. Excessive vibration Engine continues to run when operator leaves seat with attachment clutch housing. • Clean/replace air filter. • Check oil level/change oil. • Clean and regap or change spark plug. • Replace fuel filter. • Drain fuel tank and refill with fresh gasoline. • Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. • Connect and tighten spark plug wire. • Clean engine air screen/fins. • Clean/replace muffler. • Check all wiring. • See "To Adjust Carburetor" in Service and Adjustments section. • Contact an authorized service center. • Worn, bent or loose blade. • Replace blade. Tighten blade bolt. • Bent blade mandrel. • Loose/damaged part(s). • Replace blade mandrel. • Tighten loose part(s). Replace damaged parts. • Faulty operator-safety presence control system. • Check wiring, switches and connections. If not corrected, contact an authorized service center/ engaged Poor cut - uneven • Clean underside of mower department. • Worn, bent or loose blade. • Mower deck not level. • Buildup of grass, leaves, and trash under mower. • Bent blade mandrel. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 31 • Replace blade. Tighten blade bolt. • Level mower deck. • Clean underside of mower housing. =• Replace blade mandrel. I • Clean around mandrels to open vent holes. TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Mower blades will not rotate • Obstruction in clutch mechanism. • Remove obstruction. • Worn/damaged drive belt. • Replace mower drive belt. Poor grass discharge mower • Frozen idler pulley. • Frozen blade mandrel. • Replace idler pulley. • Replace blade mandrel. • Engine speed too slow. • Place throttle control in • Travel speed too fast. • Wet grass. • Mower deck not level. • Low/uneven tire air pressure. • Worn, bent or loose blade. • Buildup of grass, leaves and trash under mower. • Mower drive belt worn. • Blades improperly installed. • Improper blades used. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Headlight(s) not working (if so equipped) • • • • Switch is "OFP. Bulb(s) burned out. Faulty light switch. Loose or damaged wiring. • Blown fuse. Battery will not charge "=- - Engine =backfires" when turning engine "OFP "FAST" position. • Shift to slower speed. • Allow grass to dry before mowing. • Level mower deck. • Check tires for proper air pressure. • Replace/sharpen blade. Tighten blade bolt. • Clean underside of mower housing. • Replace mower drive belt. • Reinstall blades sharp edge down. • Replace with blades listed in this manual. • Clean around mandrels to open vent holes. • Turn switch =ON". • Replace bulb(s). • Check]replace light switch. • Check wiring and connections. • Replace fuse. • Bad battery cell(s). • Poor cable connections. ! • Faulty regulator (if so equipped). • Faulty altemator. • Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 32 • Replace battery. • Check]clean all connections. • Replace regulator. • Replace alternator. • Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR - - MODEL NUMBER 917.272011 SCHEMATIC RED BATTERY SOLENOID RED STARTER FUEL i A V ,_l , LINE', -- (_ IGNITION UNIT O,'L4RGING SYSlr E M ou*rptrr ISAMP OC 0 3_ORPM 1 I IGNmON SWITCH I_ ' -' ____; FUEL SHUTOFF SOLENOID • PLUGS GAP SPARK _ (2 PLUGS ON TWIN CYL ENGINES) NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL I ALTERNATOR SYSTEM. I THE LIGHTS ARE NOT I CONNECTED TO THE = BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. WIRING INSULATED CUPS NOTE: IF WIRING INSULATED OFF +G*A1 NONE CLIPS WERE REMOVED FOR RUN/LIGHT B+A1 A+Y SERVICING OF UNIT, THEY RUN B + A1 NONE POSITIONI:IRCUIT "MAKE" I SHOULD BE REPLACED TO START + S + A1 NONE PROPERLY SECURE YOUR WIRING. 33 DIODE JALTERNATOR : 8ROVM HEADLIGHTS RELAY G F C POSITION CIRCUIT OFFPTO SWITCH C+G,B+H ON C+F,B+E,A+D H _ NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS B DA TRACTOR - - MODEL NUMBER 917.272011 ELECTRICAL 21 I t 70 8O 4O i 34 TRACTOR - - MODEL NUMBER 917.272011 ELECTRICAL KEY NO. t 2 8 10 11 12. 16 18 19 20 21 22 24 25 26 27 28 29 30 33 40 42 43 45 50 55 70 80 81 PART NO. DESCRIPTION 163465 74760412 7603J 145211 150109 145769 153664 17720408 STD551125 73350400 161785 4152J 8860R 146148 108824X 73510400 145491 160784 163968 140403 164098 131563 145673 122822X 154963 17490508 140426 146685 109746X Battery,12Volt28 Amp Bolt,Hex 114-20x 3/4 Tray Batlery BoltBtr Frt 1/4-20 x 7.5 Hold down Battery FrontMount Nut Push Nylon 1/4" BatteryFrt Switch, IntedockPush-In Screw TIxI Cut 1/4-20 x 1/2 Washer, Lock 1/4 Nut, Hex, Jam 1/4-20 UNC Hamess, LightSocket (w/4152J) LightBulb Cable, Battery, 6 Gauge, Red, 17' Cable, Battery, 6 Gauge, Red, W16 Wire Fuse, 30 Amp Nut, Keps Hex 1/4-20 UNC Cable, Ground, 6 Gauge, Black, 21• Switch, PlungerNormal OP Olive Switch, IgnitionDelth Push-In Key, Molded,Craftsman Harness, Ignition Cover,Terminal Solenoid Ammeter, Rectangular15 Amp Switch PTO 3PDT Red Delta Screw Thdrol 5/16-18 x 1/2 Harness, Engine KohlCmd-L 15AR Harness Clutch EVX Relay Asm. NOTE: All componentdimensionsgiven in U.S. inches 1 inch = 25.4 mm 35 -rRitlcTOR cHASSIS AHD EHCt.OSURES " " MODEL HUMBER 917.27201"1 TRACTOR - - MODEL NUMBER 917.272011 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 2 3 9 10 11 13 17 19 20 25 26 28 29 30 31 37 38 39 50 160392 140356 17490612 161566 STD533710 163455 163456 161_3X558 17521312 162026 19131312 STD541437 160564X558 161235 154791X558 139976 17490508 139886 139887 161236 ChassisAesembly Drawbar Screw,Thd., Roll. 3/8-16 x 3/4 D3sh Bolt,Carriage 3/8-16 x 3/4 Panel, Dash, LH Panel, Dash, RH HoodAssembly Screw Slid Hex Hd w/Pin Washer Plate Battery STYT Washer 13/32 x 13/16x 12 Gauge Locknut Grille Lens, Grille Fender/FootrestPnt STY'r w/CH TL Bracket,Pender/Suppod. ScrewThdrol 5/16-18x1F2 PivotBracketAssembly,LH, _ PivotBracketAssembly,BEI , BaffleStealthYTGT B&s/KOHL 54 59 60 64 74 140 142 143 144 145 154 155 156 157 158 159 160 161 -- 161464 110436X STD533707 162025 STD541437 158418 156095 154966 154207 156524 161897 161900 163805 163806 162037 155123 162967 164769 5479J Screw,Hex Wshd #8-18 x 7/'8 BushingSnap SplitBIk Bolt,RdlxI Sqnk3/8-16UNCx3/4 Dash, Lower STYT Nut,Crownlock3/8-16 UNC Bracket,SuspensionFront Plate, ReinforcementSTLT Backrest,SwaybarChassis Bracket,FootrestSTLT Rod PivotChassisJHood Bracket Dash Rh Bracket Dash Lh StrikerPlate YTGT Magnet YTGT BracketParkingBrake CupholderSTL Black Fastener Nut Pal Pinch-WeltHood Plug, Button NOTE: All componentdimensionsgivenin U.S. inches 1 inch= 25.4 mm 37 TRACTOR - - MODEL NUMBER 917.272011 GROUND DRIVE lOO 16 3? 36 35 22 38 "" TRACTOR - - MODEL NUMBER 917.272011 GROUNDDRIVE KEY NO. 1 PART NO. 161451 PART NO. Transaxle(See Breakdown) Dana, Model Numpar4360-122 Spdng, Return. Brake Pulley,Transaxle Ring, Retainer Strap, Torque Screw, Thd., Roll. 5/16-18 x 3/4 Rod Shifter Fender STLT Clutch Elect EVX Pin, Cotter Washer, Shift Plate Bolt 1/4-28 UNF W/Patch Grade 8 Washer Bolt,Hex Rghd 5/16-18 Gr. 5 Nut Lock Hx w/ins 5/16-18Unc BOltFinHex3i8-16UNCxl Gr. 5 47 48 49 50 51 52 53 55 56 57 58 59 61 62 63 65 66 127783 154407 123205X STD523715 STD541437 STD541431 105710X 105709X STD523712 160855 127274X 140312 17490612 8883R 145868 $TD551143 154778 74 75 76 77 78 80 81 62 83 109502X 121749X STD581075 123583X 121748X 160783 161077 123782X 19171216 84 85 86 87 88 89 90 145643 150360 157480 19212016 12000008 158391 124346X 100 1t2 148 149 150 151 19111216 19091210 159103 122052X 150935 19133210 2 3 4 5 6 8 9 10 11 13 146682 123666X 12000028 121520X 17490512 154792 145028 STD561210 105701X 74550412 14 15 16 18 STD551125 74490544 STD541431 STD523710 19 20 21 22 23 STD541437 150280 106933X 130804 154978 Nut Bolt Hex 7/16-20 x 4-1/4 Knob Rod, Brake BracketAsm Clutch Mtg EVX 97 24 25 26 27 STD541237 106888X STD551037 STD561210 Nut Spdng, Brake Rod Washer Pin 28 29 30 31 32 33 145204 124236X 130807 127275X STD523107 72140506 Rod, ParkingBrake Cap, ParkingBrake, Red Bracket, Transaxle Keeper, Bell, LH. Boll Boll Rdhd Sqnk 5/16-18Unc x 3/4 Shaft Assembly,Foot Pedal Bearing, Nylon Washer Roll Pin Pulley,Idler, Rat Boll Spacer, Split .395 x .59 Keeper, Belt,Idler Fool-Proof Washer t3/32x 13/16x 12 Ga. 34 155071 35 120183X 36 STD551062 37 STD571810 38 123674X 39 * _TD523727 40 4470J 41 154777 42 19131312 KEY NO. DESCRIPTION DESCRIPTION Pulley, Idler,V-Groove, Plastic Bellcrank Clutch Grad Drv Stl Retainer,Belt Bo_ Nut Crown Lock 3/8-16 UNC Nut Crown Lock 5/16-18 UNC Link,Clutch Spring, Clutch Return BoltFin Hex 3/6-16 x 1-1/4 V-Bell, Ground Drive Keeper, Belt, R.H. Keeper, Belt, Center Span Screw, Thd., Roll. 3/8-16 x 3/4 Cover, Pedal PulleyClutch Elect EVX Washer Keeper, Belt, Engine. FoolProof Spacer, Spnt Washer 25/32 x 1-1/4 x 16 Ga. E-Ring Key, Square 2.0x .184.5/.1865 Washer 25/32 x 1-5/8 x 16 Ga. Arm, Shift Shaft Assembly Spring, Torsion Washer 17/32 x 3/4 x 16 Gauge "fie ROd Nut, Nylo_ Bushing Washer E-R_j Console, Shift, STLT Nut, Self-Threading,Washer Hd 1/4 Wahser 11/32 x 3/4 x 16 Ga. Washer 9/32 x 3/4 x 10 Gauge Spacer Spacer Retainer Pm Mower BushingNylonCollered Washer 13/32 x 2 x 10 Ga. NOTE: All componentdimensionsgiven in U.S. inches 1 inch= 25.4 mm 39 TRACTOR STEERING ASSEMBLY • - - MODEL NUMBER r ! L ..__-" .... d i 41 15 lO GII 4O 917.272011 TRACTOR STEERING ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 15 17 18 19 20 22 23 25 27 29 32 33 34 35 36 37 38 40 41 42 43 46 47 62 65 66 67 68 72 73 - - MODEL NUMBER 917.272011 PART NO. DESCRIPTION 159944 154427 156483 157473 626611 121748X 19272016 12000029 3366R 156438 STD551137 73940800 154779 73901000 156543 57079 124035X 126684X 71200410 127501 154406 136874 17490612 139929 19111215 10040500 73810500 155105 152927 159946 STD541537 159945 163888 121749X 121232)( 6855M 156595 154780 154404 74781044 154429 19182411 160135 Wheel, Steering Axle, Asm Front Spindle, Asm Lh Spindle, Asm Rh Beadng, Race Thrust Harden Washer, 25/32 x I 5/8 x 16ga Washer, 27/32 x I 1/4 x 16 Ga Ring, Klip#t5304-75 Beedng, Col Strg BIk Draglink,Extended Stamped Washer, Lock HW Hlcl Spr3/8 Nut Hex Jam Toplock1/2.20 UNF Bearing,Axle STLT/GT Locknut, Flange 5/8-11 UNC Shaft,Asm Strg Washer, Thrust 515 x 750 x 033 Support, Shaft Washer,Shim 1/4 x 5/8 x 062 Screw,Hex Socket Hd 1/4-20 x 5/8 Shaft,Asm Pittman Bracket,Steedng Gear, Sector Screw,Thdrol 3/8-16x3/4 Ty-tt Rod,-13eBJ Solid 1975 Manual Washer 11/32 x 3/4 x 16 Ga. Washer Lock Hvy Hlcl Spr 5/16 Locknut 5/16-24 UNF Bushing,Strg Screw,Tr #10-32 x 5 x 3/8 Range Insert, Steering Wheel Gdpco Nut Adaptor,Wheel Strg BootStealth Steering Washer, 25/32 x 1-1/4 x 16 Gauge Cap, Spindle FrTop BIk Fitting,Grease Kit, Steedng Assembly Spacer, Axle Bearing,Arm Pittrnan Bolt, Fin Hex 5/8-11 UNC x 2-3/4 Axle, Brace Washer 9/16 ID x 1-1/2 ID 11Ga. Zin ExtensionStaedng Premium NOTE: Allcomponentdimensionsgiven in U.S. inches 1 inch==25.4 mm 41 TRACTOR - - MODEL NUMBER ENGINE OPTIONAL EQUIPMENT Spark Arrester 42 917.272011 TRACTOR - - MODEL NUMBER 917.272011 ENGINE KEY NO. 1 3 4 13 14 15 16 23 29 31 32 33 34 35 37 38 39 62 77 79 80 81 101 102 PART NO. DESCRIPTION 164091 ....... 159420 12-041-03 13280328 13200300 STD551231 159880 137180 157103 151696 123487X 106082X 17490512 8543R ....... 109227X STD551131 19101216 M740108025 74760508 128861 M73030800 17521312 Control,ThrotCh Engine(See Breakdown)Kohler Model No. CV165-43512 Muffler Gasket Kohler Nipple,Pipe 3/8 NPTx 3-1/2 Elbow,Std 90 Degree 3/8-18 Npt Washer Shield,BRWDBR Guard Arrestor,Spark Tank, Fuel Cap Fuel Guage Clamp, Hose BIk Pad Spacer lx 1 x 1 Screw,Thdrol 5/15-18 x 3/4 TY'r Line Fuel PlugOil Drain (Order From Engine Manufacturer) Pad Idler Washer, Lock Washer 5/16 x 3/4 x 16 Gauge Bolt, Hex Bolt, Hex Hd 5/16-18 UNC x 1/2 Nut, Flange 1/4-20 Starter Nut Nut, Flange M8-1.25 Screw Sltd Hex Hd w/Pin Washer NOTE: Allcomponent dimensionsgiven in U.S. inchesI inch = 25.4 mm 43 TRACTOR - - MODEL NUMBER 917.272011 SEAT ASSEMBLY 18 f I t 12 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. 14O123 140551 STD523710 19131610 145006 STD541437 124181X 17490616 19131614 155925 120068X KEY NO. DESCRIPTION Seat 3450/1415 B_PJblk Craftsman BracketPnt PivotSeat (blk) Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 3/4 X 10 Ga Clip Push In Hinged Nut Hex Lockw/lns348-16 Uric SpringSeat Cpmn 2 250 BIk7t ScrewThdrol 3/8-16 X 1 Ty-tt Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (b!_) Knob Seat 1/2-13 Unc BIk 12 13 14 15 16 17 18 21 22 24 25 PART NO. DESCRIPTION 121246X 121248X 72050412 134300 121250X 123976X 124238X 153236 STD541431 19171912 127018X BracketPnt MountingSwitch BushingSnap BIk Ny150 Id BoltRdhd Sht Nk 1/4-20x1-1/2 Spacer Spilt28 X 96 Zinc SpdngCprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Rg Gr 5 Zinc Cap SpringSeat Bolt Shoulder5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X 12Ga. BoltShoulder5/16-18 X 62 NOTE: All component dimensionsgiven in U.S. inches 1 inch = 25.4 mm 44 TRACTOR - - MODEL NUMBER 917.272011 DECALS 6 10 3 9 7 12 --2 14 KEY NO. PART NO. 1 2 3 4 5 164085 106202X 163916 163917 163208 6 7 133644 163263 8 9 10 163203 163204 156439 WHEELS 2_ KEY NO. DESCRIPTION Decal, Dash Amm Eng Gr. ReflectorTagLight Red/Amber Decal, Hood, R.H. Decal, Hood, L.H. Decal, Fender Sd White Rad/6sp 46" Decal, CustomerMaintenance Decal, Dash Pnl Kohler16,5 Ohv Decal, Deck EZ3/Mulch Srs Decal, Fender, Craftsman Decal, Fender Danger S,8 4,10 DESCRIPTION 11 12 13 164088 146046 164065 14 20 21 ------ 160397 149516 138047 138311 154515 154516 165105 165106 Decal, BrokeClutch Stph Decal, V-Belt Drive Schematic Decal, Sting Whl Domed Prom Srs Decal, V-Bait Schematic Decal BatteryDngr/Psn Eng Decal, Battery Diehard Sears Decal, LiftHandle Pad FootrestLH STLT Pad FootrestRH STLT Owners Manual, English Owners Manual, Spanish PART NO. DESCRIPTION KEY NO. & TIRES PART NO. 1 2 3 4 59192 65139 106222X 59904 5 6 106732X427 278H 7 9040H 11 6 9 10 106108X427 122082X 7152J 11 -- 104757X 144334 Cap Value'fire Stem Value Tire Front Tube FrontTire (Not Provided, Service Item Only Rim Front FittingGrease (Front Wheel Ordy) Bearing Flange (Front Wheel Only) Rim Rear Tire Rear Tube Rear.fire (Not Provided, Sercie Item Only Cap Axle Sealant, .fire (10 oz. tube) NO'_E:Allcomponentdimensionsgiven in U.S. inches 1 inch= 25.4 mm 45 TRACTOR - - MODEL NUMBER 917.272011 LIFT ASSEMBLY 27 23 7 / 49 3O 3 15 46 8 TRACTOR - - MODEL NUMBER 917.272011 LIFT ASSEMBLY KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 23 24 25 26 27 28 29 30 31 32 36 37 38 159461 159476 138284 12000002 19211621 120183X 125631X 122365X 139865 139866 STD624008 127218 73350800 130171 73680800 139868 163552 110807X 19131016 164024 76020308 164543 73350600 138057 150233 140302 73540600 155097 123935X 17490512 Wire Asm., Inner w/plunger Shaft Asm Lift Pin Groove E Ring #5133-62 Washer 21/32 X 1 X 21 Ga Bearing Nylon Grip Handle Rutnd Bu_on, Plunger Unk Lift Lh LinkLift Rh Retainer Spring Link Front NutJamHex 1/2-13Unc TrunnionBIkZinc NutCrowniock 1/2-13 UNC Arm SuspensionRear SpringRetainer Nut Special Washer 13/32 X 5/8 X 16 Ga Spring PinCotter 3/32xl/2 RodAdjust Lift Nut Hex Jam 3/8-16 Une Knoblnfinite 3/8-16 Unc Black TrunnionInfin Height Beadng PVLLiftSpherical Nut, Crownlock 3/8-24 Pointer,Height Indicator Plug, Hole ScrewThdrol 5/16-18x3/4 40 41 49 50 19112410 155098 145212 110452X Washer 11/32 x 1-1/2 x 10Gauge IndioatorHeight STLT NUtHex Flange Lock Nut Push Phos & Oil NOTE: Allcomponent dimensionsgiven in U.S. inches 1 inch= 25.4 mm 47 TRACTOR - - MODEL NUMBER 917.272011 MOWER DECK 49 41 21 21 22 26 18 ,48 TRACTOR - - MODEL NUMBER 917.272011 MOWER DECK KEY NO. PART NO. 1 3 5 6 164210 138457 STD624008 130832 8 9 10 850857 STD551137 140296 11 12 13 163819 129895 137553 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 137152 110485X 140329 72140505 132827 145055 STD541431 134753 131267 105304X 149287 110452X 157788 19111016 131491 157722 129963 153531 137266 144945 17490628 STD551037 131494 156086 144917 DESCRIPTION Housing,Mower 46" BracketAsm., Sway Bar Retainer Spdng Arm, Suspension,Rear (Sway Bar) Ball Patched 3/8-24 x 1-1/4 Gr. 8 Washer, Lock Hvy, Unplated 3/8 Washer, Hard Bade, Mower Vented Blade, 46" Mower Deck Beadng, Ball, Mandrel #6204 Shaft Asm. w/Lower Bearing (Includes Key No. 12) Housing,Mandrel Beadng, Ball, Mandrel Stripper,Mower Round Bolt, Cardage 5/16-18 x 5/8 Boil Hex Head, Shoulder 5/16-18 Baffle, Vortex Mower 46" Nut, Crownlock 5/16-18 UNC Stiffiner,Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion,Deflector Nut, Push Shield, DeflectorMower Washer 11/32xSi8x16Gao Rod, Hinge Screw, Thd RollingWasher Head Washer, Spacer MowarVented Pulley,Mandrel NuL Fig. Top LockCntr. 9/16 Anchor,SpringDeck 46" Screw, Thdroll 3/8-16x 1.3/4 Tytt Washer 13/32x13/16x16Ga. Pulley, Idler, Flat Keeper, Bolt, Idler Pulley, Idler, Driven KEY NO. 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 72 92 101 102 103 104 105 106 116 117 118 119 126 127 .- -- PART NO. 137273 17490620 122052X 144949 133943 145059 137729 144959 139573 STD541437 72110612 153390 156493 19131312 74780616 72140608 19131616 STD541437 145579 71161010 10071000 19061216 160793 2029J 137644 133957 73930600 19121414 144948 146763 164822 143651 DESCRIPTION Spring, Secondary 44146/50 Vent Screw, Thdron 3/8-16 x 1-1/4 Tytt Spacer, Retainer Arm, Idler Secondary Washer, Hardened Cover, Mandrel Deck Screw, ThdrolL 1/4-20 x 5/8 V-BOIl Mower, Secondary V-BaR,Mower, Pdmary Nut, Crownlock 3/8-16 UNC Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5 Washer Felt Pulley Idler Washer 13/32 x 13/16 x 12 Ga. Bolt Fin Hex 3/8-16 UNC x I Gr.5 Bolt Rdhd Sqnk 3/8-16 UNC x 1 Washer 13/32 x I x 16 Ga. Nut Lock Hex w/Ins 3/6-16 UNC Cover, Mulching Screw Washer, Lock #10 Washer LatchAsm. Bagger Nut, Weld Bolt, Shoulder Gauge Wheel, W'lde Nut, Centedock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga. Arm, Idler, Pdmary Deck 46" Pulley, Idler, V-Groove Dim. 4.25 Deck Complete (Std. Deck-Order separately mulcher plate and gauge wheel componentsKey Nos. 101-106 and 116-118) Mandrel Assembly (includes Key Numbers 8-10, 12-15, 31 and 33) NOTE: Allcomponentdimensionsgiven in U.S.inches 1 inch= 25.4 mm 49 TRACTOR -- MODEL NUMBER 917.272011 DANA TRANSAXLE - - MODEL NUMBER D4360-122 20 22 24 25 27 32 33 35 38 53 42 44 47 7 5O 59 62 71 8 7O 5O TRACTOR - - MODEL NUMBER 917.272011 DANA TRANSAXLE - - MODEL NUMBER D4360-122 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO. DESCRIPTION 160955 2274J 134400 105904X 160940 134788 108727X 120951X 148266 2225J 134793 143697 120415X 142674 161563 161564 105909X 105910X 148269 160943 138246 138238 148268 143673 2244..I 105916X 120470X 110070X 142677 142681 124644X 108980X 120406X 134796 105925X 2228J Housing,Upper Screw, Tapping,1/4-20 X .734 Ball, Detent Spdng, Detent Screw, Tapping,No. 10-24 X ,482 Assy,Kit, Shifter V-Ring Puck, Friction Bearing, Flange Ring, Retaining Assy,Kit, Shim, .625 Shaft Gear, Spur, 15T Washer, Plain, .632 X 1.38 X .046 Key,Woodruff,No. 9 Assy,Kit, InputShaft Pinion,Bevel, 12T Ring, Retaining Chain, 24 Pitches Seal, Oil Gear, Spur, 12T Collar, Clutch Assy, Kit,Clutch Keys Bearing, Flange Shaft,Intermediate Key, Woodruff,No. 61 Ring, Retaining Sprocket,18T Spacer, 1.131 X 1.45X.494 Gear, Spur, 37T Gear, Spur, 35T Gear, Spur, 30T Gear, Spur, 251 Gear, Spur, 22T Gear, Spur, 19T Washer, Plain, .640 X 1.37 X .061 Washer, Plain, .632 X 1.00 X .046 KEY NO. 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 PART NO. DESCRIPTION 2231J 160944 124639X 120472X 105928X 161565 134394 120473X 160942 142678 124641X 106589X 120408X 105937X 2226J 134401 2264J 160946 160947 160948 110071X 120952X 160949 160950 160951 120961X 7294J 108989X 160952 120954X 160953 138244 108996X 160954 73810500 120416X Washer, Plain, .632 X 1.00 X .031 Assy,Gear, Comb., 12T & 30T Shaft, Idler Spacer, .633 X .87 X .755 Sprocket, 9T Gear, Bevel, 36T Assy,Kit, Shim, .750 Shaft Shaft, Drive Cover, Detent Gear, Spur, 12T Gear, Spur, 20T Gear, Spur, 25T Gear, Spur, 28T Gear, Spur, 31T Washer, Plain, .632 X 1,00 X .060 Washer, Neoprene Washer, Plain,.758 X 1.25 X .031 Axle, LH Gear, Miter,12T, Splined Ring, Retaining Gear, Spur, 32T Shaft, Cross Gear, Miter, 12T, Idler Axle, RH Housing,Lower Puck, Friction Disc, Brake Spacer, Brake Puck Jaw, Brake Pin, Dowel Screw,Tapping,5/16-18 X 2.35 Lever,Actuating Washer, Plain, .321 X 1.00 X .055 Bracket,Anti-Rotation Nut, Lock, 5,'16.-24 Grease NOTE: Allcomponentdimensionsgiven in U.S. inches 1 inch= 25.4 mm 51 TRACTOR - - MODEL NUMBER 917.272011 KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43512 CYLINDER HEAD, VALVE ANO BREATHERJ 52 TRACTOR - - MODEL NUMBER 917.272011 KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43512 CYLINDER HEAD/VALVE/BREATHER CRANKCASE -KEY PART NO. NO. DESCRIPTION 12-351-O2 Lifter,valve (2) Kit, cylinderhead (Includes 3-17) Rod, push (2) Gasket, cylinderhead Valve, intake (Std.) Valve, intake (.25) Valve, exhaust (Stdo) Valve, exhaust (.25) Plug, allen hd. pipe 1/8 Cylinder Head Arm, rocker(2) Pivot, rockerarm (2) Screw, hex. flange M6xl.0x34 (2) Spring, valve (2) Cap, valve spring(2) Kit, retainer(2) Washer, plain 13/32 Spacer, head bolt exhaustport Screw, hex. flange M10x1.5x81 (5) Clamp, hose (2) Hose, breather Screw, hex. flange M6xl.0x20 (5) Cover, valve w/nipple Screw, hex. flange M5xO.8xlO Retainer, breather reed Reed, breather 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 12-755-63 12-411-01 12-041-10 12-017-01 12-017-O2 12-016-01 12-016.02 X-75-23 12-318-19 25-186-01 12-599-03 M-0640034 12-089-01 12-173-01 12-755-03 12-468-05 12-112-13 12-086-15 X-426-9 12-326-03 M-0645020 12-096-07 M-0545010 12-018-01 12-402-02 KEY PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 53 DESCRIPTION 12-032-03 Seal, crankshaft Block,cylinder(Use Short Block 12 522 18) 12-445-02 Strap, lifting M.0839025 Screw, hex. flange M8x1.25x25 12-380-17 DowelIocaitng(4) 12-755-49 Kit, camshaft (Includes 7-8) 12-089-18 Spnng, actuating 12-422-08 Shim. camshaft, blue 12-422-09 Shim, camshaft (A.R.) red 12-422-10 Shim, camshaft (A.R.) yellow 12-422-11 Shim, camshaft (A.R.) green 12-422-12 Shim, camshaft (A.R.) gray 12-422-13 Shim, camshaft (A.R.) black 12-422-07 Shim, camshaft (A.R.) white 12-144-19 Shaft, balance 12-874-07 Pistonwiring Set (Std.) (Includes 11-12) 12-874-O8 PistonwiRingSet (.25) 12-874-09 Pistonw/RingSet (.50) 12-018-02 Retainer,pistonpin (2) 12-108-07 Ring Set (Std.) 12-108-08 Ring Set (.25) 12-108-09 Ring Set (.50) 12-067-05 ConnectingRod (Std.) 12-067-06 ConnectingRod (.25) 12-380-01 Pin, governorregulating 12-043-05 Gear, governorassembly M-0631005 Washer, plain6mm 12-144-02 Shaft,governorgear 52-139-O9 Plug,cup 12-755-64 Kit,gov. crossshaft w/citp (Includes20,24) 12-144-24 Shaft, governorcress X-25-102 washer, plain 1/4 12-032-01 Seal, govemor crossshatt SM.0631015 Washer, plain 6ram 12-154-05 Clip, hitchpin TRACTOR - - MODEL NUMBER 917.272011 KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43512 IGNmON I ELECTRICAL I BLOWER HOUSING AND BAFFLES _--2 22 _S $ / tl J AIR INTAKE I 1-8 g--6 7-- 4--_, 54 9_ I TRACTOR - - MODEL NUMBER 917.272011 KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS--43512 IGNITION/ELECTRICAL KEY PART NO. NO. 1 12-086-14 2 3 4 12-468-03 24-162-03 M-0639016 5 6 7 8 9 10 11 12 13 12-112-01 12-157-03 41-403-09 X-22-11 236602 X-42-15 12-025-35 41-155-02 M-0548025 14 15 !6 17 24-085-01 12-132-02 X-728-1 M-0545010 18 19 20 12-584-07 12-452-02 12-086-35 21 M-0461013 22 12-584-06 NOT ILLUSTRATED 26-518-29 25-518-O5 12-176o31 X-25-5 BLOWER DESCRIPTION Screw, hex. flange MIO x 1.5 x 46 Washer, plain 3/8 Screen, gross Screw, hex. flange M6 x 1.0 x 16 (6) Spacer, fan (4) Fan Regulator,rectifier Washer, lock (2) Connector Key Flywheel Connector (4 contact) Screw, hex. cap M5 x 0.8 x 25 (2) Stator assembly- 15 amp Spark Plug Clip, cable (2) Screw, hex. flange M5 x 0.8 x 10 (2) Module, ignition Terminal Screw, hex. socket M5 x 0.8 x 20 (2) Screw, pen head M4.2 x 13 (2) Module, speed advance HOUSING & BAFFLES KEY PART NO. NO. DESCRIPTION M-0545010 Screw, hex. flange M5 x0.8 x 10 (6) Washer, plain 1/4 Plate, blowerhousing Screw, hex. flange M6xl.0x20 Cover, pinion Washer, plain 5/16 (2) Housing,blower Baffle,intake side Clip, mounting(3) Screw, heY,.flange M5 x 0.8 x 20 (3) Screw, hey..flange M6 x 1.0 x 16 (2) Baffle,cylinderhead Baffle,cylinder 2 3 4 24-468-10 12-146-07 M-0645020 5 6 7 8 9 10 24-096-05 220534 12-027-54 12-063-05 25-154-02 SM-0545020 11 M-0645016 12 13 12-063-08 12-063-01 AIR INTAKE/FILTRATION Lead Lead Harness Washer, plain 5/16" KEY PART NO. NO. DESCRIPTION 1 25-341-O3 2 3 4 12-096-24 12-083-08 12-100-01 5 12-083-05 6 12-O32-10 7 8 12-094-12 12-072-03 9 12-086-01 Knob,air dasner cover Cover, air deaner Predeaner, element Wing Nut Element,air cleaner (Includes6) Seal Base, air cleaner (Includes8-9) Stud M6x1.0x75 Screw, hex. cap #10 Hi-Lo thread forming(2) Gasket, air cleaner 10 12-O41-02 NOT ILLUSTRATED 12-113.53 55 Decal, air cleaner TRACTOR - - MODEL NUMBER 917.272011 KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43512 STARTING SYSTEM I ENGINE CONTROLS I 0 o 3-- @ o O Ig OIL PAN / LUBRICATION 1 56 2 I TRACTOR - - MODEL NUMBER 917.272011 KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43512 STARTING SYSTEM KEY PART NO. NO. DESCRIPTION 1 M-0839070 2 3 4 5 6 7 8 25-098-05 12-755-54 12-227-06 12.170-O5 12.221-01 12-227-13 12-211-01 Screw, hex. flange M8 x 1.25 x 70 (2) Starter assembly (Includes3-8) Kit, drive end Cap, drive end Armature Kit, brush& spring Cap, commutatorend Bolt, hex. flange 1/4-20 x 4-5/8 (2) ENGINE CONTROLS OIL PAN/LUBRICATION KEY PART NO. NO. DESCRIPTION 1 12-038-01 2 3 4 5 6 25-755-13 12-153-03 12-153-02 12-123-04 SM-0545020 Dipstickassembly (Includes 2-3) Kit, oil fillcap (includes3) O-Ring, oil fillcap O-Ring, upperoil fill tube Tube, oil fill Screw, hex. flange M5xO.8x20 O-Ring, lower oilfilltube Screen, oil pickup Cover, oil pickupscreen Screw, hex. flange M5 x 0.8 x 16 Valve, oil pressure relief Plug, pipe Filter,oil Plug, sq. hd. solid3/8 Pump, oil assembly O-Ring, oil pump cover Cover, oil pump Screw, hex. flange M5 x 0.8 x 16 (3) Seal, oil (RT.O. end) Screw, hex. flange M8 x 1.25 x 45 (11) Screw, hex. flange M8x1.25x45 Pan, oil 7 8 9 10 12-153-01 25-162-07 12.-096-O3 M-0545016 11 12 13 14 15 16 17 18 25-462-09 X-75-2 12-050-01 X-75-10 12-393-01 12-153-06 1_-34 M-0545016 19 20 12-032..03 24-086-16 21 22 24086-17 12-199-38 57 KEY PART NO. NO. DESCRIPTION 1 2 3 12-079-07 12o237-01 M-0664020 4 M-0545016 5 12-536-10 6 M-0443020 7 8 9 10 12-089-11 12-089-23 12-089-24 12-755-83 11 12 13 14 15 16 12-100-07 52o211-04 12-090-26 25-158-11 12-o79-01 25-158-08 Linkage, choke Clamp, cable Screw, lobedsocket M6 x 1.0x 20 (2) Screw, hex. flange M5xO.8 x 16 Control, speed assembly (Includes 6,8,9?) Screw, pan head M4 xO.7 x 20 Spring,speed control (2) Spring,choke return Spdng, governor Kit, governorlever (Includes 11°13) Nut, hex. flange M6 x 1.0 Bolt, roundhead Lever,governor Bushing,throRlelinkage Linkage,throttle Bushing,linkage retaining TRACTOR - - MODEL NUMBER 917.272011 KOHLER ENGINE - MODEL NUMBER CVI 6S, TYPE NUMBER PS-43512 CRANKSHAFT J _HAUST _ 2 --1 •I-1 I J ,_15 O--2 3--_ FUEL SYSTEM 11 --__ _ • qB _mt4 58 _6 TRACTOR - - MODEL NUMBER 917.272011 KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43512 FUELSYSTEM CRANKSHAFT KEY NO. KEY PART NO. NO. DESCRIPTION 12-014-37 12-13901 Crankshaft (Includes2) Plug, cup PART NO. 1 2 3 4 5 M-0641060 X-25-63 X-22-11 M-0629122 12-853-83 6 7 12-O41-O2 12-053-83 8 9 10 11 12 13 14 15 12-O41-01 12-265.04 47-154-01 X-426-9 52-353-22 25-050-02 25-155-02 12-559-01 16 17 18 12-112-05 25-O41-09 M-0645020 19 20 21 22 X-380-1 12-353-01 12-123-19 M-0545010 23 24 25 26 12-154-01 12431-01 12-313-01 12-353-10 DESCRIPTION Nut, hex. flange M6 x 1.0 (2) Washer, plain 1/4 Washer, star 1/4 Stud M6 x 1.0 x 122 12) Kit, carburetorw/gasket (Includes6,7,6 qty 1) Gasket, air cleaner Carburetor assembly (For informationonly not available separately) Gasket, carburetor(2) Deflector,heat Clip, cable Clamp, hose (6) Une, fuel 12" Filter,fuel Connector,90i hose Kit, fuel pump w/gaskets (includes 16-18) Spacer, fuel pump Gasket, fuel pump (2) Screw, hex. flange M6 x 1.0 x 20 (2) Connector,straight hose Line, fuel 1-1/4" Line, metal fuel Screw, hex. flange M5x0.8x 10 Clamp, fuel line Sleeve, insulaUng Gmmmet, fuel line Line, fuel2ol/2, 1 2 EXHAUST PART NO. NO. DESCRIPTION 25-072-04 12-041-03 12-126-11 12-445-06 M-0645025 Stud (2) Gasket, exhaustmanifold Bracket, muffler Strap, lifting Screw, hex. flange M6 x L0 x 25 (2) Short Block Gasket Set 1 2 4 5 6 12-522-18 12-755-82 NOTILLUSTRATED 12-757-02 12-757--03 12.._41-01 12-O41-02 12-041-05 12-041-06 12-o32-06 12-757-09 12-041-06 KEY Kit, goat Kit, carburetor repair Gasket, carburetor Gasket, air cleaner Gasket, bowl Gasket, bowl screw Seal, solenoid l_t, solenoid Gasket, howl screw 59 60 61 62 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION I SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL I Operate your Tractor up and down the face of slopes (not I greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. I For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 pm, 7 days a week 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega domicilio - 1-800-659-7084 a For in-house major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7274) Para pedir servicio de reparaci6n domicilio - 1-800-676-5811 a For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7 days a week 1-800-488-1222 mmmlmm mmmmm| For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am - 5 pm, Monday-Saturday 1-800-827-6655 When requesting service or ordering parts, always provide the following information: • Product Type • Model Number • Part Number • Part Description SEARS America's Repair Specialists 165105 Rev. 2 7.21.98 TR Printed in U.S.A.
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