Craftsman 917272055 User Manual LAWN TRACTOR Manuals And Guides L0103155
CRAFTSMAN Lawn, Tractor Manual L0103155 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917272055 917272055 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272055. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
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Owner's Manual 16.0 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.272055 • Safety • Assembly • Operation • Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before For answers to your questions about this product, Call: operating this equipment. Sears Craftsman Help Line 5 am - 5 pro, Mc_ - Set 1-800-659-5917 Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.comlcraftsman Maintenance ....................................... 17 Service and Adjustments.................... 21 Storage ............................................... 27 Troubleshooting ................................. 28 Repair Parts ........................................ 32 Parts Ordedng ..................... Back Cover Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications.......................... 6 Assembly .............................................. 8 Operation ............................................ 11 Maintenance Schedule ...................... 17 LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubdcatod and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available flee of charge by returning your Craftsman ridingequipment to your nearest Sears Service Center. In-home warranty service is available but a tdp charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, tbems, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the dding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debds, or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel shOUldbe used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. A product is =used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made. LIMITED 90 DAY WARRANTY ON BA'F]'ERY For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in metedal or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman ridingequipment to your nearest Sears Service Center, In-home warranty service Is available but a trip charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE INHOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal dghts, and you may also have other dghts which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoftman Estates, IL 60179 2 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the follewing safety instructions could result in serious injury or death. I. GENERAL OPERATION II. SLOPE OPERATION • Read, understand, and follow all Slopes are a major factor related to loss-of÷ instructionsin the manual and on the control and Upover accidents, which can machine before starting. result in severe injury or death. All slopes • Only allow responsible adults, who are require extra caution. If you cannotback up familiar with the instructions, to operate the slope or if you feel uneasy on it, do not the machine. mow it. • Clear the area of objects such as DO: rocks, toys, wire, etc., which could be • Mow up and down slopes, not across. picked up and thrown by the blade. • Remove obstacles such as rocks, tree • Be sure the area is clear of other limbs, etc. #_anPlebefore mowing. Stop machine Watch for holes, ruts, or bumps. yone enters the area. Uneven terrain could overturn the • Never carry passengers. machine. Ta/I grass can hide obstacles. • Do not mow in reverse unless absoUse slow speed. Choose a low gear so lutely necessary. Always look down that you will not have to stop or shth and behind before and while backing. while on the slope. • Be aware of the mower discharge Follow the manufacturer's recommendirection and do not point it at anyone. dations for wheel weights or counterDo not operate the mower without weights to improve stability. either the entire grass catcher or the Use extra care with grass catchers or guard in place. other attachments. These can change Slow down before turning. the stabilityof the machine. Never leave a running machine Keep all movement on the slopes slew unattended. Always turn off blades, set and gradual. Do not make sudden parking brake, stop engine, and changes in speed or direction, remove keys before dismounting. Avoid starting or stepping on a slope. If • Turn off blades when not mowing. tires lose traction, disengage the • Stop engine before removing grass blades and proceed slowly straight catcher or unclogging chute. down the slope. • Mow only in daylight or good artificial DO NOT: light. • Do not operate the machine while • Do not turn on slopes unless necesunder the influence of alcohol or drugs. sary, and then, turn slowly and gradu• Watch for traffic when operating near or ally downhill, if possible. crossing roadways. • Do not mow near drop-offs, ditches, or • Use extra care when loading or embankments. The mower could unloading the machine into a trailer or suddenly tam over if a wheel is over the truck. edge of a cliffor ditch, or if an edge • Data indicates that operators, age 60 caves in. years and above, are involved in a • Do not mow on wet grass. Reduced large percentage of dding mowertraction could cause sliding. related injudas. These o!_era_rs • Do not try to stabilize the machine by should evaluate their abihty to operate putting your foot on the ground. the dding mower safely enough to • Do not use grass catcher on steep protect themselves and others from slopes. sedous injury. • Keep machine free of gress, leaves or other debris build-up which can touch hot exhaust/ engine partsand bum. Do not allow the mower deck to plow leaves or other debds which can cause build-. up to occur. Clean any oil or fuel spillage beforeopera_ngorstoring the machine. Allow machine to cool before storage. 3 IlL CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be sadously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Usa only an approved container. -Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. -Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debds build-up. Clean oil or fuel spillage. Allow machine to cool before stodng. • Stop and inspect the equipment if you stdke an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and detedoretion, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Useslowspeed. Choose a lowgearso thatyouwillnothavetostoporshift whileontheslope. • Avoid staring or stopping on a slope. If tiros lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible, ,_Loak for this symbol to point out important safety precautions. It means CAUTIONll! BECOME ALERTIl! YOUR SAFETY IS INVOLVED. ,_ CAUTION: In order to prevent accidental starting when setting up, transpo_ng, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. ,_ CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires san lose tractionwith the ground and cause you to lose control of your tractor. .,_WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. _I, WARNING: Battery posts, terminals and related accassehes contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. ,_ CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. 5 PRODUCT SPECIFICATIONS GASOLINE CAPACITY ANDTYPE: 1.25 GALLONS UNLEADED REGULAR OILTYPE SAE 10W30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) W/FILTER: 4.0 PINTS W/OFILTER: 3.5 PINTS CHAMPION RC12YC (API-SF-SJ): OIL CAPACITY: SPARK PLUG: GAP: .040") GROUND SPEED (MPH): REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety roles. • Follow a regular schedule in maintaining, cadng for and usingyour tractor. • Follow the instructions under "Maintenance" and °Storage" sections of this owner's manual. _LWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark an'ester meeting applicable local or state laws (if any). If a spark an'ester is used, it should be maintained in effective working order by the operator. Jnthe state of California the above is required by law (Section 4442 of the California Public Resoumes Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). FORWARD: I sT 1.2 2N° 1.5 3R° 2.4 4 TM 3.5 5 TM 4.8 6 TM 5.3 REVERSE: 1.5 TIRE PRESSURE:FRONT: 14 PSI REAR: 10 PSI CHARGING 3 AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHTS BATTERY: AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U 1R BLADE BOLT 27-35 FT. LSS. TORQUE: CONGRATULATIONS on your purchase of a new tracton It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the =SAFETY RULES". 6 Steering Wheel Steering WheelInsert C2 (1) Large Flat Washer (1) Hex Bolt -_,_(1) washer Lock 3/8 (1) Hex Bolt 5/16-18 x 1-1/4 3/8-16 x 1 1) Locknut 5/16-16 Steering Boot _ Shaft Steering Wheel Adapter Seat \ _-_ (_Washer 17132 x 1-3/16 x 12 Gauge _(1) Knob For Future Use Keys tl Slope Sheet (2) Keys Video Cassette Your now tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16"wrench (1) Pliers (2) 1/2" wrench (1) Utility knife (1) Tire pressure gauge When dght or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steedng wheel). TO REMOVETRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts cartons from carton. 2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels fiat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACHSTEERINGWHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steedng shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. 2. Place tabs of steedng boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Positionfront wheels of the tractor so they are pointing straightforward. 4. Remove steedng wheel adapter from steedng wheel and slide adapter onto steedng shaft extension. 5. Position steedng wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large fiat washer, 3/8 lock washer, 3/8 hex belt and tighten securely. 7. Snap steedng wheel insert into center of steedng wheel. 8. Remove protective matedals from tractor hood and gdll. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. HOWTO SET UPYOURTRACTOR CHECK BATTERY 1. Lift seat pan to raised position and open battery box door. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery far minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). Seat Label Batter Door INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and fiat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to et'_:Jage shoulder belt in slot and pull scot towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and fiat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7, Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal ell the way down. 8. Get off seat without moving its adjusted position, 8. Raise seat and tighten adjustment knob securely. Seat Pan_ulder Flat W_h_r _ Adjustmen_tKiob OIm NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instructionbelow to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal, 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward offskid. 5. Remove banding holding deflector shield up against tractor. TO DRIVETRACTOR OFF SK/D (See Operation section for location and function of controls) =_I_WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a weil-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment rift lever to its highest position. 6. Start the engine, After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold, Move gearshift lever to 1st gear. 8. Slowly release elutch/brake pedal and slowly ddve tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "OFF" position. Continue with the instructionsthat follow. INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. _CAUTION: Do not remove deflector shield from mower. Raise and hold shieM when attaching mulcher plate and allow it to rest on plate while in operation. Mulcher Plate Shield Latch Hooks TO CONVERTTO DISCHARGING BAGGING OR Simply remove mulcher plate and store in a safe place. Yourmower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECKTIRE PRESSURE The tires on your tractor were ovednflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be pmpedy leveled. See =TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS Bee the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are muted correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is propedy adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. ,/CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THATYOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEWTHE FOLLOWING CHECKLIST: ,/All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is propedy prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are propedy inflated. (For shipping purposes, the tires were ovednflated at the factory). J Be sure mower deck is propedy leveled side-to-side/fmnt-to-rear for best cutting results. (Tires must be propedy inflated for leveling). ,/Check mower and ddve belts. Be sure they am muted propedy around pulleys and inside all belt keepers. •/ Check widng. See that all connections are still secure and wires are propedy clamped. WHILE LEARNING HOWTO USEYOUR TRACTOR, PAYEXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: •/ Engine oil is at proper level. 4" Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls- their location and function. Operate them before you start the engine. 4" Be sure brake system is in safe operating condition. 10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. SATFERY CAUTION OR WARNING REVERSE ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED r_'t R N ATTACHMENT CLUTCH ENGAGED REVERSE NEUTRAL ATTACHMENT IGNITION CLUTCH DISENGAGED FORWARD FAST H L HIGH LOW SLOW ! MOWER LIFT PARKING BRAKE KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (AutomaticMode_sonly) DANGER. KEEP HANDS AND FEET AWAY 11 KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the tilusb'ations with your tractor to famtiiadze yourself with the locations of vadous controls and adjustments. Save this manual for future reference. Light Switch Attachment Clutch Ignition Switch Uft Ammeter Plunger Throttle/Choke Control Attachment Lift Lever Clutch/Brake Pedal Height Adjustment Indicator parking Brake Lever Gearshift Lever Our tractors conform to the safety standards of tha American NationarStandards Institute. AMMETER - Indicates charging (+) or discharging(-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCWBRAKE PEDAL - Used for dectutchingand braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH ÷Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turnsthe headlights on and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position. THROTTLEICHOKE CONTROL- Used for starting and controllingengine speed. 12 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal into full =BRAKE"position and hold. 2. Place parking brake lever in "ENGAGED" pesitio_ and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Attachment Clutch Lever =Engaged"Position Thro_el Choke IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditionswhen tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when _cpping tractor on grass areas. AUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc, TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance, TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever, 1. Start tractor with dutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired position. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bdng tractor to a complete stop before shiftingor changing gears. Failure to do so will shorten the useful life of your transaxle. Brake Lever "Disengaged' Postiion Position STOPPING MOWER BLADES • To stop mower blades.move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE • To stop ground ddve, depress clutch/ brake Pedal into full "BRAKE" position. • Move gearshift lever to neutral (N) position. ENGINE- TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. . Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-112to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. 13 • Theaverage lawnshould becut to approximately 2-112 inches dudng the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mew often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a fiat level surface. 1. Adjust mower to desired cutting height (See "TO ADJUST MOWER cUTTING HEIGH'P" in the Operation section of this manual. 2. With mower n desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropdata hole with shoulder belt, 3/ 8 washer, and 3/8-16 lesknut and tighten securely. 3. Repeat for opposite side installing gauge wheel in same adjustment hole. Gaug .\,,. Wheel _--_-__-_ MOUnting__""_l_i_ "_ 3/8"t6 _=_*'vl .%-_ Locknut "_;4 F'-=_---'_ rY/_ ,,f'_, 3/8 Washer_ _ GaugeWheel _\ PosilJon PosilJon Shield TO OPERATE ON HILLS _kCAUTION: Do not drive up or down hills with slopes greater than 15" and do not drive across any slope. • Cheese the slowest speed before starting up or down hills. * Avoid stopping or changing speed on hills, o If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movemenL slowly release parking brake and clutch/brake pedal. • Make all turns slowly. TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Oo not push or tow tractor at more than five (5) MPH. NOTE: To protect hoodfrom damage when transporting your tractor on a truck or a trailer, be sure hoed is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). /<'-/ /\\ _ _J" _CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever Attachemnt "Engaged" High Position Position "J Shoulder ,_Bolt TO OPERATE MOWER Yourtractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES disengage attachment clutch control. 14 TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specificationsof the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of yourtractor. BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground, 2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstickinto the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstickis reached. Do not overfill. • For cold weather operation you should change oil for easier startlng(Sea "OIL VISCOSITY CHART' in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. Oll Fill Cap/ Dipstick ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. ,_WARNING: Experience indicates that alcohol blended fuels (called gasehol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids dudng storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use flesh fuel next season. See Storage Instructionsfor additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _ CAUTION: Fill to bottom ef gas tank filler neck. Do not overfill. Wipe off any spilledoil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When stadingthe engineforthe first lime or if enginehas mn outef fual, itwill take extra clankingtime to move ft_ fromthe tankto the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to =DISENGAGED" position. 4. Move throttle control to choke position. NOTE'. Beforestarting,read the warm and coldsta_ng proceduresbelow. 5. Insert key into ignition and tam key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50" F and above) 6. When engine starts, move the throttle control to the fast position. • The attachments and ground ddve can now be used, If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as descdbed above. 15 COLD WEATHER STARTING ( 50° F and below) 6. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position.This may require an engine warm-up pedod from several seconds to several minutes, depending on the temperature. • The attachments can also be used dudng the engine warm-up pedod. NOTE: If at a highal_tude(above 3000 feet) or in coldtemperotures(below32 F) the cad0uretorfuelmixturemay need to be a_usted for best engine perfommnce.See "TO ADJUST CARBURETOR" in the Sewice and Ac_ustmeetsse_on of this manual. MOWINGTIPS • Mower should be propedy leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Ddve so that clippings are discharged onto the area that has been cut, Have the cut area to the dght of the tractor. This will result in a more even distdbution of clippings and more uniform cutting. • When mowing large areas, start by tuming to the dght so that clippings will discharge away from shrubs, fences, ddveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dded clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of matedal. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWlNGTIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutdents for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recurringaction of the blades. • Avoid cuffing your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the eady aftemoon. At this time the grass has dded and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. ' Max 113" 16 2. _A_km rr_o c_ _ _ In _V ar _'f condl_r4. GENERAL RECOMMENDATIONS The warranty on this b'ectordoes not cover items that have been subjectedto operator abuse or negligence. To receive full value from the warranty,operator must maintain tractoras instructedin this manual. Soma adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustmentssec_on of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check _adas and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. 2. 3. 4. Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and intedock systems for proper operation. 5, Check for loose fasteners. 6 I_t r_ ed ff _ _ LUBRICATION (_ Spindle-Zerk (_Front Wheel Bearing Zerk rrmln_m_ce_ tmem']. CHART Zerk Beating Zerk (_SAE 30 or 10w30 MOTOR OIL _ENERJ_L PURPOSE GREASE _REFER TO Ma_terta_ce "ENGINE"SECTION IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating beadngs. If you feel they must be lubdcated, use only a dry, powdered graphite type lubricant sparingly. 17 TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in ell tires (See =PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and intedock systems are working propedy. If your tractor does not function as described, repair the problem immediately. • The engine should oct start unless the brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment dutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove hex bolt, lock washer and fiat washer secudng blade. 3. Install new or resharpenad blade with trailing edge up towards deck as shown, IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble bex bolt, lock washer and fiat washer in exact order as shown. 5. Tighten belt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Star Center FlatWasher Lock "_ Mandrel Assembly Hex Bolt *A Grade8 heat t_eatedboltcan beidentJ_ed by six lineson the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancor. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not usa a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. CenterHole 5/8" Bolt or Pin BATTERY Your tractor has a battery charging system which is sufficientfor normal use. However, periodic charging of the battery with an automotive charger will extend its life. 18 • Keep battery and terminals clean. • Keep battery belts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for l hour. NOTE: "l_e odginal equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or cheeki_g level of electrolyte is not necessary, TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bdght, 5. Coat terminals with grease or petroleum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Ched< V-belts for deterioration and wear after 100 hours of operation and replace if necessary, The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oll rated with API service classification SF-SJ. Select the oil's SAE viscositygrade according to your expected operating temperature. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service c_asslficatlonSF-SJ, • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oUfill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove cap from end of drain valve and instaU the drain tube onto the fitting. 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on _ drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto to the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capadty see =PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstickinto the tube and rest the oil fill cap on the tube. Do not thread the cap ontothe tube when taking reading. Keep oil at =FULL" line on dipstick. Tighten cap onto the tube securely when finished. Oil DrainValve DrainTube and Locked PcsitJon Closed Cap _ _ CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from Change the oll after every 50 hours of overheating. Clean with a wire brush or operation or at least once a year if the compressed air to remove dirt and tractor is not used for 50 hours in one stubborn dded gum fibers, year. CLEAN AIR INTAKE/COOLING AREAS Check the crankcase oil level before To insure proper cooling, make sure the starting the engine and after each eight grass screen, cooling fins, and other (8) hours of operation. Tighten oil till cap/ external sun_acasof the engine are kept dipsticksecurely each time you check the oil level. 19clean at all times. SPARK PLUGS Replace spark plugs at the beginning remove the blower housing and other each mowing season or after every 11 hours of operation, whichever occurs 1 cooling shrouds. Clean the cooling fins and external surfaces as necessary. Spark plug type and gap setting are shown in =PRODUCT SPECIFICATIOI Make sure the cooling shrouds are section of this manual. reinstalled. NOTE: Operating the engine with a ENGINE OIL FILTER blocked grass screen, dirty or plugged Replace the engine oil filter every set cooling fins, end/or cooling shrouds or every other oil change if the tractor removed wilt cause m",giue damage due used more than 100 hours In one year to overheating. 1. Drain oil from engine crankcase (S AIR FILTER "TO CHANGE ENGINE OIL" in this section of this manual, through stel Your engine will not run properly using a remove drain plug). dirty air filter. Clean the foam pre--cleauer 2. Remove oil filter and wipe off filter after avery 25 hours of operation or every adapter. season. Service paper cartridge every 3. Apply a thin coating of new engine 100 hours of operation or every season, to the rubber gasket on replaceme whichever occurs first. oil filter. Service air cleaner more offeRunder 4. Install replacement oil filter on filter dusty conditions. adapter. Turn oil filter clockwise ur 1. Remove knob and cover. rubber gasket contacts the filter 2. Remove wing nut and air cleaner _TOm adapter, then tighten filter an addibase. tional 1/2 turn. TO SERVICE PRE-CLEANER 5. Fill crankcase with new oil (See "T 3. Slide foam pre--cleaner off cartddge. CHANGE ENGINE OIL" in this sec 4. Wash it in liquid detergent and water. of this manual). For approximate 5. Squeeze it dry in a clean cloth. Allow capacity see "PRODUCT SPECIFI it to dry, TIONS" section of this manual. 6. Saturate it in engine oil. Wrap it in 6. Start the engine and check for oil clean, absorbent cloth and squeeze to leaks. Correct any leaks before remove excess oil. placing engine into full operation. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartddge. NOTE: Do not wash the paper cartddge or use pressurized air, as this will Oil Filter damage the cartddge. 7. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. IN-LINE FUEL FILTER 8. Reassemble air cleaner, wing nut, The fuel filter should be replaced onc_ cover and tighten knob securely. each season. If fuel filter becomes ver Knob clogged, obstructing fuel flow to carbL Air Cleaner tar, replacement is required. Cover 1, With engine cool, remove filter anc Rubber Grommet plug fue| line sections. Foam_ 2. Place new fuel filter in position in f Cleaner Creaner line with arrow pointing towards Pre_ Paper cartridge carburetor. ._ W_ing Nut Air Cleaner 3. Be sure there are no fuel line leak= Air___._ Base and clamps are propedy pesitione Screen 4. Ira,mediately wipe up eey spilled MUFFLER gasoline. Inspect and replace corroded muffler and spark arraster (if equipped) as it could create a fire hazard and/or damage. 2O Every 100hoursofoperation (more often under extremely dusty, dirty conditions), CLEANING We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. of all foreign matter. Keep finished surfaces and wheels i free lean batter/, of engine, all gasoline, oil,seat, etc. finish, etc. Protect painted surfaces with automotive type wax. _k, CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever In neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key "OFF" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISENGAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position, 3. Roll belt off engine pulley, 4. Remove small retainer spdng, and lift clutch spdng off pulley bolt. 5, Remove large retainer spdng, slide collar off and push housing guide out of bracket. 6. Disconnect anti-swayber from chassis bracket by removing retainer spdng, 7, Disconnect suspension arms from rear deck brackets by removing retainer spdngs. 8, Disconnect front links from deck by removing retainer spdngs. 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. SmallRetainerSpring IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spdng into square hole in frame. TO INSTALL MOWER 1. Raise attachment I_ lever to its highest position. 2. Slide mower under tractor with discharge guard to dght side of tractor. 3. Lower lift lever to its lowest position. 4. Install mower in reverse order of removal instructions. Clutch Sprin! Link Retainer Sprin! Anti-Sway Collar Springs (Both Sides) Housing Guide Large ;pdng 21 TO LEVEL MOWER HOUSING Adjust the mower while tractor Is parked on level ground or driveway. Make sure tires are propedy inflated (See _PRODUCT SPECIFICATIONS" section of this manual). If tires are over or undednflated, you will not propedy adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance =,6,"on both sides of mower should be the same or within t/4" of each other. • if adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten I_ link adjustment nut on that side. • To lower one side of mower, loosen llft link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. BottomEdgeof Mower to Ground \ Measure distance =D"dir_=ctty in fTont; behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adju_ merits, check that both front linksat', equal in length. • If links ere not equal in length, adju_ one link to same length as other linl • To lower front of mower loosen nut _ on both front links an equal number turns. • When distance "ETis 1/8" to 1/2" Io_ at front than rear, tighten nuts =F" against thJnnion on beth front links, • To raise front of mower, loosen nut = from trunnion on bothfront links. Tighten nut "E" on beth front links er equal number of turns. • When distance =D"is 1/8" to 1/2" Iov at front than rear, tighten nut"F" ag_ trunnion on both front links. • Recheck side-to-side adjustment, BottomEdgeof Mowerto Ground / BOTH FRONT UNKS MUST BE EQUJ IN LENGTH Suspension Jstment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-toside.If the following front-to-back ediustment is necessary, be sure to adjust beth front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/,2" lower than the rear when the mower is In its highest position. 22 Nut Front Links Trunnion TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION 4. Install new belt in reverse order of removal. 5. Make sure belt is in all pulley grooves and inside all belt guides. 6. Install mower in reverse order of removal instructions. Mandrel Idler WITH PARKING BRAKE "ENGAGED" Jam Nut Nut"AI_ Operating Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installationguide decal on bottom side of left footrest. 1, Remove mower (See =TO REMOVE MOWER" in this section of this manual.) 2. Remove belt from stationary idler and clutching idler. 3. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 4. Pull belt toward front of tractorand remove downwards from around engine pulley. 5. Install new belt by reversing above procedure. Mandrel Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut =A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and tum nut =A" until distance becomes 1-1/2". Retighten jam nut against nut "A'. 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact a Sears or other qualified service center. 23 Engine___ Clutching-.----.-Idler Pulley Stationary/ Transaxle_. Idler _ Pulley ___ = i i 1 TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The trancaxle should be in neutral when the gear shif_lever is in neutral (N) (lock gate) position.The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2. Loosen adjustment bolt in front of the dght rear wheel. 3. Position the gear shift lever in the neutral (N) position. 4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment belt, move mower deck height to the lowest position. Gearshift Lever Neutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steedng wheel crossbars are not horizontal (left to dght) when wheels are positioned straight forward, remove steedng wheel and reassemble per instructionsin the Assembly section of this manual. FRONT WH EEL TOE-IN/CAMBER The front wheel tee-in and camber are not adjustable on your tractor. Jfdamage has occurred to affect the front wheel toein or camber, contact a Sears or other qualified service center. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Retaining Ring Axle C Square Key (Rear Wheel Only) TO START ENGINE WITH A WEAK BATTERY /I=CAUTION: Lead-ecid batteries generate explosive gases. Keep sparks, flame and smoking matedals away from batteries. Always wear eye protection when around batteries. If your battery is tee weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If =jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Yourtractor is equipped with a 12 volt negative grounded system. The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACHJUMPER CABLES 1. Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. 3. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining dng and TO REMOVE CABLES, REVERSE ORDER1. BLACK cable first from chassis and washers to allow wheel removal (rear then from the fully charged battery. wheel contains a square key - Do not 2. RED cable last from beth battedes. lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining dng securely in axle groove. 5. Replace axle cover. 24 posi'dve Terminal Negative Terminal Nut positive (Red) Cable Battery positive Terminal Negative Terminal REPLACING BATTERY _I_CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Liftseat pan to raised position and open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and carefulty remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive(+) terminal with hex bolt and keps nut as shown. Tighten securely. 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. 6. Close battery box door. Hex Bolt Negative (Black) Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the gdlL 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiling may cause your tractor to run poorly,stop running, or prevent it from starting. • Check widng. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-infuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and liftoff of tractor. 4. To replace, reverse above procedure. Seat Battery Doer 25 ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-read engine repair establishment or individual. Warranty repairs must be performed by an authedzed engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. 2. Check to see if hole in throttle lever and hole in speed control bracket are aligned. 3. If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" drill bit through both holes. 4. Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or drill bit. TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need ' adjustment, proceed as follows: In general, turning the adjusting needles In (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Tuming the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture. IMPORTANT: Damage to the needles and seats in carburetor may result if turned in too tight. NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. 1. Be sum youhavea dean ek fitierandthe throtUecontrolcable is adjustedproperly (seeabove). 2. Startengine and anowfa warm for five minutes. Make adjustmentswith engine runningand shiifhneiinecotWollever in neutral(N) l_Sition. 3. Idle seeed s_ - Wilh lhrolfie ocotml kwer in slow pe.._on, engine sheuld idfa at 1750 RPM. If engineidlestooslowor fast, turn idis speed adjustbgscrewk_or out un_lcolrect idleis attained. 4. _ - W_h throttle central isvor in # _, turn idle fuel a_us'lme_ needleIn (_) unUl engk;e beginsto die erbdthen turnout (ceunterdeskv_ise) untilengine runs rough.Turn needleto a pointmidway between thosetwo pesi_ons. 5. Recheckidle speed. Readjustif necessa_. ACCELERATIONTEST6. MovethretUecontrol leverfloraslow to fast position.If enginehesitatesor dies, tom idlefuela<_ustingneadleout (counterdod_L_) 1/8 turn. Repeat test and cenSnceto ac_st, If necessary,until engine _r_emtes smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and exbedence to make any necessary adjustments. Cable Clamp Screw _Speed " Control -- Idle Speed Screw Idle Fuel Adjusting -I" Adjusting-_..__ _ Needle 26 I nrottle Lever expedance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids dudng storage. Acidic gas can damage the fuel system of end engine while in storage. 1. Drain the fuel tank. 2. Start the engine end let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor If using fuel stabilizer. ENGINEOIL Immediately prepare your tractor for storage at the end of the season or If the tractor will not be used for 30 days or more. _CAUTION: Never stora the tractorwith gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See =CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructionsin the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BA'r'FERY Drain oil (with engine warm) and replace with clean engine oil. (See =ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1, Remove spark plug(s). 2, Pear one ounce of oil through spark plug hole(s) into cylinder(s). 3. Tum ignition key to =START" position for a few seconds to distdbute oil. 4, Replace with new spark plug(s), OTHER • Fully charge the battery for storage. • After a pedod of time in storage, battery may require recharging. • To help prevent corrosion end power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manuel). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM • Do not store gasoline from one season to another, • Replace your gasoline can if your can starts to rust. Rust end/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form end will cause your tractorto rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. IMPORTANT: It is important to prevent gum depositea from forming in essential fuel system parts such as carburetor,fuel hose, or tank dudng storage. Also, 27 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Wlllnots_H 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 1, Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/replace air filter. 6. Dirty fuel filter. 6. Replace fuel filter. 7 Water in fuel. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Loose or damaged wiring. 8. Check all widng. 9. Carburetor out of adjustment. 9. See "ToAdjust Carburetor" in Service Adjustments section. 10.Contact a Sears or other 10. Engine valves out of adjustment, qualified service center. Hard to start 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. 5. 6. 7. 8. Englnewillnot turn over 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. Dirtyfuel filter, 4. Replace fuel filter. 5. Drain fuel tank end refill Stale or dirty fuel. with fresh gasoline. Loose or damaged wiring. 6. Check all widag. Carburetor out of adjustment, 7. See "To Adjust Carburetor" in Service Adjustments section. 8. Contact a Sears or other Engine valves out of qualified service center, adjustment. 9. Faultyoperatorpresence switch(es). 1. Depress clutch/brake pedal, 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse, 5. Clean battery terminals. 6. Check all widng. 7. Checldraplace ignition switch, 8. Check/raplace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. 2. 3. 4. 1. 2. 3. 4. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. 5. 6. 7. Blown fuse. Corroded battery terminals. Loose or damaged widng. Faulty ignition switch. 8. Faulty solenoid or starter. Engine clicks but will not start Weak or dead battery, Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 28 Recharge or replace battery Clean battery terminals. Check all widng. Check/replace solenoid or starter. TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Loss of power I. Cutting too much grass/too fast. 2. Throttle in =CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirtyair filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 1. Set in =Higher Cut" position/ reduce speed. 2. Adjust throttle control. 7. Dirtyfuel filter. 8. Stale or dirtyfuel. 9. Water in fuel. 10.Spark plug wire loose. 11. Dirty engine air screen/fins. 12.Dirty/clogged muffler. 13.Loose or damaged wiring. 14.Carburetor out of adjustment. 15.Engine valves out of adjustment. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oi1. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and ret'dlwith fresh gasoline. 9. Drain fuel tank and carbure tot, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11. Clean engine air screen/fins 12. Clean/replace muffler, 13.Check all widng. 14.See =To Adjust Carburetor" in Service Adjustments section. 15. Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Replace blade mandrel 3. Tighten loose part(s). Replace damaged parts. Engine continues to run when operator leaves seat wlth with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check widng, switches and connections. If not contact a Sears or other qualified service center. Poorcut-uneven 1. Wom, bent or loose blade. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Beat blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 29 TROUBLESHOOTING PROBLEM Mowerbladeswlll not rotate CHART CAUSE 1, Obstruction in clutch mechanism. 2. Worn/damaged mower ddve belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Engine speed too slow. Headlight(s) not wod(ing (If so equipped) 1. Switch is "OFF". 2. Bulb(s) or lamp(s) burned out. 3. Faulty light switch. 4. Loose or damaged widog. 5. Blown fuse. 1. Bad battery ceU(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped). 4. Faulty alternator. Engine "backfires" _then turning Bnglna "OFF" 2. Replace mower ddve belt. 3. Replace idler pulley. 4. Replace blade mandrel. 1. Place throttle control in "FAST" position. 2. Travel speed too fast. 2. Shift to slower speed. 3. Wet grass. 3. Allow grass to dry before mowing. 4. Level mower deck. 4. Mower deck not level. 5. Low/uneven tire air 5. Check tires for proper air pressure. pressure. 6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower 7. Buildup of grass, leaves and trash under mower. housing. 8. Mower drive belt worn. 8. Replace mower ddve belt. 9. Blades improperly installed. 9. Reinstall blades sharp edge down. 10. Replace with blades listed 10.Improper blades used. in this manual. 11.Clean around mandrels to 11. Clogged mower deck vent holes from buildup of grass, open vent holes. leaves, and trash around mandrels. Poor grass discharge Battery will not charge CORRECTION 1. Remove obstruction, 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check widng and coenec tions. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connec tions. 3. Replace regulator. 4. Replace altemator. 1. Engine throttle control not set at =SLOW" position for 30 seconds before stopping engine, 3O 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds befon stopping engine. TRACTOR - - MODEL NUMBER 917.272055 SCHEMATIC BAT;_RY SCLENCiD FUSE AMMETER (OPTIONAL) J i CLUTCH I BRAKE pen uP) q _ _ L_ __ _ i i i i _ .... i -_'FUEL I _r_ UNE ' _::_ _i ; I N , _ STARTER A_ _" 'T (:_: - .... (NOT OCCURED) ; II. I ........ 185 SEAT S_ITCH =',Y mi_ ........ FUEL SHUTOFF 86, = (CLUTCH O_ , i , . ir _ 4 : , _ : eu_ I F SO [QUIPPED) pRESENCE RELAy #1 UNIT C_6_A][_)R _GyL ENGINES) TO STATI_ STATOR QK,_RGIN G S¥_FIE M c_r_P_ T YOUR TRACTOR NOTE IGNITION SWITCH IS ! ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE EQUIPPED WITHHAVE A SPECIAL BATHE RY, BUT THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS. _tE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM, ASTHE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST WIRING INSULATED _ HEADUGI-_r S RELAY ----O---NON-REMOVABLE CONNECTIONS CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING 31 REMOVABLE CONNECTIONS TRACTOR- MODEL NUMBER 917.272055 ELECTRICAL :32 TRACTOR-- MODEL NUMBER 917.272055 ELECTRICAL KEY NO. PART NO. DESCRIPTION 1 2 8 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 81 163465 74760412 156417 161343 166182 4152J 4799J 146147 175158 73510400 4207J 160784 175566 140403 178440 71110408 131563 178861 121433X 141940 10_48X Battery Bolt Hex Hd 114-20unc x 3/4 Case Battery Switch, InterlOCk Harness Asm Ught W/4152j Bulb Ught #1156 Cable Battery 6 Ga 11" red Cable Battery 6 Ga W/16 wire red Fuse Nut Keps Hex 1/4-20 Unc Cable Ground 6 Ga 12" black Swttch Plunger Normal Op Ollve Switch Ign Key Ign Harness Ign B(dt BIk. Fin Hex 1/4-20 Unc x 112 Cover Terminal Red Solenoid Ammeter Rectangular 16 Amp Prote_on Wke Loop ReIayAsm NOTE: AJIcomponent dimensions given in U.S. Inches 1 Inch = 25.4 mrn 33 TRACTOR- MODEL NUMBER 917.272055 CHASSIS AND ENCLOSURES t2 2O8 ° 14 2118 74 3| 34 TRACTOR-- MODEL NUMBER 917.272055 CHASSIS AND ENCLOSURES KEY NO. PART NO. 1 2 3 5 9 10 11 12 13 14 17 18 25 26 28 29 30 31 37 38 51 52 53 54 55 57 58 60 64 74 114 115 142 143 144 146 174619 176554 17060612 155272 168337X013 $10533716 155927 145660 172107X010 17490608 144983X558 126938X 19131312 STD541437 156725X558 155217X599 175692X558 139976 174,90508 175710 73800400 19091416 145201 161464 145202 $10522507 150127 72140606 154798 STD541437 158112 17660629 165867 154966 176582 156824 158123X428 145212 170165 17670508 17670608 165919 5479J 211 206 207 208 212 DESCRIPTION Chassis Screw 3/8-16 x 3/4 BumperHood_ash [_sh Bctt, Cardage 3/8-16 x 3/4 Panel, Dash, LH. Clip Tinner man G d lie P/L Panel, Dash, R.H. Screw Thdrol 3/8-16 x 1/2 Hood Assembly BumperHood Washer 13132 x 13/16 x 12 Gauge Nut Grille/Lens Asm Lens, Gdi_e Fend/Ftrest Bracket, Fender Support Screw l"hdrol 5/16-18 x 1/2 Pivot Bracket Assembly, Rear Nut Lockw/Insert 1/4-20 UNC Washer 9/32 x 7/8 x 16 Ga. Bracket Grille Pickoff LH Screw Hex Wshd 8-18 x 7/3 Brackel Grille P_koff RH Bolt, Fin Hex 1/4-20 UNC x .75 Duct Air Engine Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 DashLowerSTLT Nut Crownlock 318016 UNC Keeper Belt Rear Lh Sti P930 Screw 3/8-16 x 1-1/4 Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood Cupholder Stir Black Nut Hex Flange Lock BO8 Shodider 5/16-18 TT Screw Thdrol 5/16-18 x 1/2 Tytt Screw Thdrol 3/8-16 x 112 Insert Lens Reflective Plug, Button NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 GROUND DRIVE TRACTOR - - MODEL NUMBER 917.272055 57 e_Sl 9 24 26 27 36 TRACTOR-MODELNUMBER 917.272055 GROUND DRIVE KEY NO. pART NO. 1 ........ 2 3 4 5 5 8 10 11 13 14 16 18 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 59 61 62 146682 123666X 12_00028 121520X 17060512 165866 STD561210 105701X 74550412 10040400 STD541431 STD623710 STD541437 106933X 130804 STD541237 106888X STD551037 STD561210 175765 71673 169592 STD623107 175578 126183X STD551(_2 STD5"/1810 165936 74760648 175461 175556 19131312 127783 154407 123205X STD523715 STD541437 STD541431 105710X 105709X STD623712 130801 169691 17060612 8_3R DESCRIPTION Transaxle (See Breakdown) Peerless 206-545C Spdng, Rotum, Brake Pulley, Transaxle Ring, Rehener Strap,Torque Scow 5/16-18 x 3/4 Rod Shlfter Fender STLT Pin, Cotter Washer, Shift Plate Bolt 1/4-28 UNF W/Patch Gr. 8 Washer Lock Hvy Helical Nut Lock Hx Wllr'_ 5/16-18 x Gr,5 Bolt Fin Hex 3/8-16UNC x 1 Gr. 5 Nut Knob Rod, Brake Nut Spdng, Brake Rod Washer Pin Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Bolt Shaft Assembly, Fool Pedal Bearing,Nylon Washer Roll Pin Pulley, Idler, Flat Bod Spacer, Split Keeper, Belt, Idler Washer 13/32 x 13/16 x 12Ga, Pulley, Idler, V-Groove, Plastic Bollcrank Clutch Grnd Dry $6 Retainer, Belt Bolt Nut Crown Lock 3/8-16 UNC Nut Crown LGck5/16-18 UNC Lick, Clutch Spdag, Clutch Return Bolt Fin Hex 3/8-16 x 1-114 V-Belt, Ground Drive Keeper, Belt, Canter Span Screw 3/8-16 x 3/4 Cover, Pedal KEY NO. PART NO. 63 175410 64 71170764 STD551143 65 66 154778 134683 70 74 137057 121749X 75 76 STD581075 77 123583X 121748X 75 STD580025 79 145090 80 81 165592 82 165711 19171216 83 166231 84 150360 85 158391X428 89 124346X 90 96 S'rD624003 112 19_31210 113 127285X 116 72140608 120 73900600 145 74490540 150 175456 19133210 151 166002 156 165589 158 165494 159 161 72140406 73680400 1_ 163 74780415 164 19091010 165 165623 166 166880 168 165492 169 165580 170 173898 197 169613 16_593 196 72110612 2_ 212 145212 DESCRIPTION pulley, Engine Bolt, Hex 7/16-20 x 4 Grade 5 Washer Keeper, Belt, Engine, Fool Proof Guide, Mower Drive Belt, R.H. Spacer, Axle Washer 25/32 x 1-114 x 16 Ga. E-PJng Key, Square 2.0 x .184511865 Washer 25/82 x 1-518 x 16 Ga Key Woodruff Ann, Shift Shaft Asm Cross Tapered 650 20 Spdng,Torslon Washer 17132 x 3/4 x 16 Ga. Link Transaxte Nut, Nylock Console, Shift, STLT Nut, Self-Thding, Wsh Hd 1/4 Retainer Spdng 1" Washer 9/32 x 3/4 x 10 Ga. Strap Torque 90 Degrees Bolt Rdhd Sqneck 3/8-16 x 1.00 Nut Lock Fig. 3/8-16 Unc Bolt, Hex Flghd 5/16-18 Gr. 5 Spacer Retainer Washer 13132 x 2 x 10 Ga. Washer Srrted 51161Dx 1.125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqck 1/4-20 x 314 Gr.5 Nut Crownlock 1/4-20 U nc Bolt Hex Fin 1/4-20Unc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw SI16-18 x 518 Bolt Shoutder 5/16-18 x 561 Plate Fastening Lt Keeper Belt Trar=;axle Gear Nyliner Snap-In 5/8 ID Washer Nyliner 7/8 {D x .105 Hd Bolt CarriSH 3/8-16 x 1-1/2 Gr. 5 Nut Flange Lock NOTE: All component dimensions given in U. S. inches 1 inch = 25A mm 37 TRACTOR -- MODEL NUMBER 917.272055 STEERING ASSEMBLY - "'1°°'_- ,/ / TRACTOR- - MODEL NUMBER 917.272055 STEERINGASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 13 15 17 26 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 54 63 65 67 68 71 63 85 88 9t PART NO. 139768 154427 169840 16_839 6366H 121748X 19272016 12G00029 3366R 175121 STD551137 136516 145212 177876 126847X 19131416 17060612 STD561210 130465 155099 152927 139769 16133812 STD541537 100711L 145064X428 121749X 153720 121232X 6855M STD541431 74780520 STD523710 160367 72140618 169827 175146 169835 133835 177118 175553 DESCRIPTION Steedng Wheel Axle Assembly STMP Dropped STL Spindle Assembly, LH. Spindle Assembly, R.H. Beadng, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing, Steedng Colurnn Dragllnk Washer, Lock Spacer Beadng Axle Front NUt, Hex Flange Lock Shaft Assembly, Steering Bushing, Link, Drag Washer 13/32 x 7/8 x 16 Gauge Screw 3/6-16 x 3/4 Pin Cotter Rod, Tie Bushing, Steedng Screw Insert, Steering Wheel Washer 13/32 x 2-3/8 x 12 Gauge Nut Lock Center 3/8-24 Unf Adaptor, Steering Wheel BOOt, Steering Shaft Washer 25/32 x 1o1/4 x 16 Gauge Extension Shaft Steering LR.L7 Cap, Spindle Fitting, Grease NutLockHexw/Ins. 5/16-18UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4 Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5 Spacer Brace Axle Bcft RDHD Sqnk 3/6-16 x 2-1/4 Axle, Brace Steering ASm Bracket Susp. Chassis Front Fastener Christmas Tree Bolt Shoulder 7/16-20 Clip NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39 TRACTOR-MODEL NUMBER 917.272055 ENGINE 35 4 1o6 _46 f' -33 31 _37 29 33 I OPTIONAL Spark KEY NO. PART NO. I 2 170548 17720410 3 ...... 4 13 14 16 23 29 31 32 33 174667 12-o4t-03 148456 STD551237 169837 137180 10°_02X 158990 123487X \ EQUIPMENT Arrester DESCRIPTION Control, Throttle Screw, Hex Head, Thread Cutting 114-20 x 5/8 Eugine, (See Breakdown) Kohler Model CV460-26599 Muffler Gasket Tube Drain Oil Easy Washer Shield Bm/Dbr Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Sears, Vented Clamp, Hose KEY NO. PART NO. 37 38 44 137040 148315 17670412 45 46 77 80 81 101 105 17000612 19_91416 19101216 74760508 73510400 M730_0800 17120616 DESCRIPTION Line, Fuel Plug Drain Oil Easy Screw, Hex Washer Head, Thd,, Roll. 1/4-20 x 3/4 Screw Hxwsh Thdr 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga Washer 5116 x 3/4 x 16 Ga. Bolt Hex Hd 5/16-18 Unc x 1/2 Nut Keps Hex 1/4-20 Unc NutFlangeM8-1.25Non-LkZinc Screw 3/8-16 x 1 NOTE: /_1 component dimensions given In U.S. inches 1 inch = 25.4 mm 4O TRACTOR --MODELNUMBER 917.272055 SEAT ASSEMBLY KEY NO, 1 2 3 4 5 9 7 8 9 18 11 12 PART NO. 14O123 140551 71110616 19131610 145006 930541437 124181X 17QOQ616 19131614 174894 166369 121246X DESCRtPTION Seat Bracket Pnt pivot Seat (blk) BOll Fin Hex 3/8-16ur_c X 1 Washer 13/32 X 3/4 X 10 Ga Clip Push in Hinged htut Hex Loc_ w/tns 3/8-16 'Jnc SprlngSeatCprsn2250BIkZI Screw 3/8-16 X 1 Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (blk) Knob Seat Adj Wingnut Bracket Pnt Mountln 9 Switch KEY pART NO. NO. 13 14 15 16 17 21 22 24 25 121248X 72050412 134300 121250X 123976X 171852 STD541431 19171912 127018X DESCRIPT_DN Bushing Snap Ell< Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc SpSn 0 Cprsrt 1 27 _k pr'4 Nut LOCk1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X to3/16 X12Ga, Bolt Shoulder 5/16-18 X 62 NO'RE: All ccmponeut dimensions gl'_n in U.S, inches 1 inch = 25.4 mm 41 DECALS TRACTOR- MODEL NUMBER 917.272055 13 10 11 \ 2O 8 \ 12 14 KEY PART NO. NO. DESCRIPTION KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 6 9 10 Decal, Open Instr. Decal, Replacement Decal, Hood, R.H. Decal, Hood, LH. Decal, Battery Decal, Customer Maintenance OecaL HP Engine Decal, Mower Srs Decal, Fender, Craftsman Decal Fender Danger 11 12 13 14 20 ------ 177325 146046 177336 160396 149516 138311 165800)(428 165799)(428 178560 178561 Decal, Hood Side Decal, V-Belt Drive Schematic Decal, Dash Panel Decal, V-Be6 Schematic Decal Battery DngrlPsn Eng Decal, Ufl Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's M anual, English Owner's Manual, Spa nish KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 -- 591_ 65139 IC6222X 59904 106732X427 278H 9040H 106108X427 122082X 7152J 104757X428 144334 Cap Value Tire SternValue Tire F Ts 15 X 6 0 - 6 Service Tube Inner Front #35060 Rim Asm 6*front White Se trice Fitting Grease BeadngFlange Rim Asm 8"rear White SewIce Tire R Ts 20 X 10-8 Service Tube Rear 9 5 X 8 Bervlce Cap Axle BIk 1 50 X 1 0(3 Bealant, Tire (10 oz. tube) 156368 171762 171698 171699 138047 133644 177368 172331 163204 156439 4,10 NOTE: AJIcomponent dimensior_ given in U.S. klct_s 1 inch = 25.4 mm 42 TRACTOR- - MODEL NUMBER 917.272055 UFTASSEMBLY I I' 1' , l ,I I, 3 13 11 I' i' 1 I'_ 6 4 12 13 19 13 2 ,o 19 32 KEY NO. PART NO. 1 159460 2 3 4 5 6 7 8 11 12 15_471 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 DESCRIPTION Washar Asm Inner Spflng W/ Pkmger Shaft Asrn. Lilt Pin Groove E Ring#5133-62 Washer 21/32 x 1 x 21 Ga. Beadng Nylong GdpHandle Fluted Button Plunger Read Link Asm Lift LH Link Asm Lilt R.H, KEY NO. PART NO. DESCRIPTION 13 15 16 17 18 19 20 31 32 SFD624008 173288 73350800 130171 73800800 139868 163562 169865 73540600 Retainer Spd ng Link Front Nut Jam Hex 1/2o13 Unc Trunnion BIk Zinc Nut Lock w/Wsh 112*13 U nc Arrn Suspension Mower Retainer Spring Beadng, Pvt. Lift Nut CrowrCock 3/8-24 NOTE: All component dimensions given in U,S. inches 1 inch = 25.4 mm 43 -MODELNUMBER 917.272055 MOWER DECK TRACTOR- 44 TRACTOR - - MODEL NUMBER 917.272055 MOWERDECK KEY NO. pART NO, 1 2 3 165892 S'10533107 138017 4 5 6 8 9 10 11 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 40 44 45 46 48 49 5_ 51 52 53 54 55 56 5g 67 DESCRIPTION Mower Deck Assembly, 42" Bolt Bracket Assembly,Sway Bar, Front 165460 Bracket Sway Bat 38/42" Deck STD624_Q8 RetainerSpring 130832 Arm, Suspension, Rear 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 STD551137 Washer, Lock 140296 Washer, Hardened 134149 Blade, Mulching 137645 Shelt Assembly, Mandrel 128774 Houstng, Maodref, Ventad 11C485X Beadng, Ball, Mandrel 174493 Stripper, Mower Deck 72140505 Bolt, Carriage 9/18-18x5/8 13_827 Belt, ShoUlder 159770 Baffle, Vortex BTD541431 NutCrownlockS/16-18UNC 134753 Sfffener Bracket 131267 Bracket, Deflector 105304X Cap, Sleeve 123713X Spring, Torsion, Deflector 110452X NUt, Push 130968X428 Shidld, Detlector 19111016 Washer 11132 x 5/6 x 16 Ga. 131491 Rod,Hinge 157722 Screw Thdrol Washer Head 129963 Washer, Spacer 153535 Pulley, Mandrel 137266 Nut, Toplock, Flanged BTD533717 Bolt 131494 Pulley, Idler, Fiat STD551037 Washer 13,'32x13/16x16Ga. STD541437 NutCrownlock3/8-19UNC 140088 Guard, Mandrel, LH. STD624CO3 Retainer 137729 Screw, Thd. Roll 1/4-20 x 5/8 133944 Washer, Hardened 174284 Roller Assembly, Cam Follower 131340 Bolt, Shoulder #10-24 Grade 5 STD541410 Locknut 139888 Bolt, Shoulder 5/16-18 UNC 131845 Arm Assembly, Pad, Brake 133943 Washer, Hardened 155046 Arm, Idler 165723 Spacer, Retainer 141043 Guard, TUV Idler 149846 Knob Custom Oval KEY NO. PART NO. 68 _ 101 102 103 104 105 106 111 112 113 114 115 116 117 119 119 121 129 130 t31 142 143 t44 145 t46 147 149 149 150 151 152 153 154 155 156 157 158 159 -- 144999 STD541437 136420 71081010 19061216 STD551110 160793 2029J 155197 155198 17060514 73510500 72110504 4898H 165746 73930600 19121414 143723 19131312 STD523710 STD533719 165890 157109 158634 165888 171977 131335 169022 165B98 19091216 15_670 169676 169674 169675 169671 169672 169669 17720410 7214C614 130794 -- 16_583 DESCRIPTION V-Belt Nut Mulcher Cover Screw Washer #10 Washer, LOCk Latch Assembly, Bagger Nut, Weld Bracket Gange Whest Lh Bracket Gauge Wheel Rh Screw 5/16-18 Ur_ NUt Keps 5/16-18 Unc Bolt Cart 5/16-Unc x 1/2 Bolt Shcutder Wheel Gange Std NutCentedock3/8-16Unc Washer 3/8 x 7/8 x 4 Ga. Bracket Extruded Gauge WheeJ Washer 13/32x 13/16 x 12Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr, 5 Bolt, RdhdSqck3/8-16UNCxl ArmSprtng Brake Mower Bracket Arm Idler 42" KeeperBett42"ClutchCabst PuneyldlerFlet BoltCarriageldler Spdng Extension Bpnng Ruturn Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable CILdch 42 _n Washer Flat 3/8" Type B BpdngRetainer BprlngRetentJonLever Spacer RodClutch Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16 Unc x 3/4 Maodrel Assembly (Inclodes Key Numbers 9-10, 13-15, 31 and 32) MowerDeck, Complete(Stanpard Deck, Order Separately Mulcher plate and Gauge Wheel Components, KeyNos. 101.106 and111-121) NOTE: All component dimensions given in U.S. Inches 1 inch = 254 mm 45 TRACTOR- - MODEL NUMBER 917.272055 PEERLESSTRANSAXLE - - MODEL NUMBER206-545C 157 47 46 TRACTOR- MODEL NUMBER 917.272055 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C NO. pART NO. 1 2 3 4 5 6 6A 7 8 8A 9 10 11 12 13 772147 780086A 770128 776395 776409 778364 778369 778330 792180 792047 784352 784378 778334 778309 778368 14 778368 15 17 18 20 21 22 25 25A 26 27 28 29 29A 29B 29C 30 31 778370 786188 786102 792077A 792078 792079 792073A 7_177 7_125 792035 788040 780072 780160 780051 780199 780108 78000t 31A 32 34 35 35A 36 37 38 39 40 780195 788033 780194 780193 780197 790075 790007 799021 786026 792076A DESCRft:qlON Transaxle Cover Needle Beadng 5/8" Trarmaxle Case Countershad Oulpof Shaft Spur Gear (38 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Shh_ Key WoodnJff Key #9 Shift Cetfar Shift Rod & Fork Beret Gear 30 teeth) Input Bevel Pinion 13 teeth) Bevet Gear (13 teeth) (Fnclude. 14) Bevet Pirdo_ (t3 teeth) (Include. 13) Ring Gear (43 teeth) DdvePIn Spacer 1.130 X .695 Ball 5/16" dla Set SCreW 3/8 - 16 x 3/8" Spring .310 OD x .625 L Screw 1/4 - 20 x 1-1/4" screw 1/4_20 x 1-3/8" Retaining Ring (pkg o_ 2) Retaining Ring Retaining Ring Thrust Washer .627 ID x.031W Thrust Washer ,762 JD x,031W Thrust Washer ,762 ID x.031W AntJ-RofationWasher .632 Cup Washer 1.127 ID x .032W Flat Washer .750 ID x .056W (Use As Needed) Flat Washer .750 JDx .062W Oil Seal 5/8" BUShing ,563 Flar_ed Bushing 5 / 8" ID Flanged Bushing .751 Brake Disk Brake pad Plate Brake Pad (pkg of 2) Dowel Pin Flat Washer .312 ID x .059W RB'= NO. PARr NO. 41A 42 42A 43 44 45 46 47 48 49 50 51 52 53 54 56 57 58 5_ 60 61 65 66 67 69 70 71 71B 76 77 79 82 83 65 87 130 157 180 900 790079 792073A 792085A 792075 790025 786066 786086 774690 774691 778356 778338 778354 778352 778350 778346 778355 778337 778353 778351 778349 778345 780189 776422 776396 792170 786187 788069 788092 780090 788078A 7_144 778333 778338 7_154 788089A 788093A 788088A 73_2gA 794712 DESCRIPTION Stoke Lever Screw 1/4 - 20 x t-1/4" Scrs_ 1/4- 20 x 2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-13 / 16" Long) Axle (16 - 1 / 2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (13 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer ,563 ID x ,062W tnput Shaft Shifter & Srak_ Shaft Retaining Ring Spacer .890 Square Cut Ring "O'Ring Fiat Washer 1.128 ID x ,058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (33 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9 / 16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear OilSOWgO Replacement MST - 206-545C Transaxle NOTE: All component dimensions given in U.S. Inche_ 1 Inch = 25.4 mm 47 TRACTOR - - MODEL NUMBER 917.272055 KOHLER ENGINE-MODELNUMBER CV460, TYPE NUMBER26509 CYLINDER HEAD, VALVE AN D BREATHER I \ \ 16--_ t4f_ 48 TRACTOR-- MODEL NUMBER 917,272055 KOHLER ENGINE-MODELNUMBERCV460,TYPE NUMBER 26509 CYLINDER HEAD/VALVF./BRF.._I].I ER CRANKCASE KEY NO. PART NO. DESCRIPTION KEY NO. PART NO. 1 2 25-351-01.5 12-755-94-S Lifter. valve (2) Kit, cylinder head 1 2 12-032-03-S 3 4 12-445-02-S M-539025-S 5 6 24-380-13.S 12-755-49.5 7 8 12-059-31.5 12-422-08.5 12-422-09.5 12-422-10.5 3 4 5 90 "i1 12-411-03.5 12-041-08-S 12-017-01-S 12-017-02.5 12=016.01.5 12-015-02.5 X-75-23-S 12-315-36.S 25-186-01 -S 12-899-03-S M-640034.5 12 13 14 15 16 12-089-01-5 12-173-01-S 12-755-03-S 12-468-05.5 12-112-13-5 17 12-086-15.5 15 19 20 25 237 14.5 12-326-03-S M-645020.5 21 22 12-096-07-5 M-845010-S 23 24 12-018-01-5 12-402-02-S 6 7 5 _ncludes 3-17,Gaskets 12 41 01.5 (Qty. 2), 12 O41 02.5, & 12 041 03.5) Rod. push (2 Gasket, oyl nder head Valve, intake (Std.) Valve, Intake (.25) Valve, exhaust Std.) Valve. exhaust .25) Plug, allen hd. pipe 1/8" Cylloder Head Ann, rocker (2 Pivot, rockerarrn 2 Screw, hex. flange M6xlOx34 (21 Spring, vah, e (2) Cap, valve spring (2) Kit. retaber (2} Washer, plain 13/32" Spacer, head bolt exhaust port Screw, hex. flange M10x1.5x81 (5) Clamp, hose (2) Hose. breather Screw, hex. flange M6xl.0x2g (5) Cover, valve w/nippla Screw, hex. flange M5X08XlO Retainer. breather reed Reed, breather 12-422-11.5 12-422-12-S 12-422-13-S 12-422-07-5 9 10 12-144-28.S 12-874-01.5 14 15 16 17 18 19 12-874-02-S 12-874-03-5 12 018 02-S 12-108-01-5 12-108-02-S 12-108-03-S 12-067-11-5 12-067-12-5 12-380-01-S 12-043-05.5 M-631005-S 12-144-02.5 52-139-09.5 12-755-84.5 20 21 22 23 X-25-102-S 12-032-01-S M.531015-S 12-154-05-S 11 12 13 DESCRIPTION Seal. crankshaft Block, cylinder (Use Short Block 12 522 50) Strap, lifting Screw, hex. flange M8x1.25x25 Dowel, locating (4) Kit, camshaft (includes 7,8) Spdng, actuatin g Shim. camshaft (A.R.) blue Shim, camshaft (A.R.) red Shim, camshaft (A.R.) yellow Shim, camshaft (A.R.) reen _him. camshaft (AR) gray Shim. camshaft (AR) black Shim, camshaft (A.R.) white Shaft, balance Piston w/Ring Set (Std,) (Includes 11,12) Piston w/Ring Set (.25) Piston w/Ring Set ().5g Retainer, pinton pin (2) Ring Set (Std.) Ring Set (.25) Ring Set (.50) Connecting Rod Std) Connecting Rod .25 Pin, governor regulating Gear, governor Washer, plain 6 mm Shaft, governor gear Plug, cup Kit, gov cross shaft w/clip (Includes 23) Washer. plain 1/4" Seal, governor cross shaft Washer. plain 6 mm Clip, hitch pin NOTE: All component dimensionsgiven In U.S. inches 1 inch = 25.4 mm 49 TRACTOR - - MODEL NUMBER 917.272055 KOHLER ENGINE-MODELNUMBER CV460,TYPE NUMBER26509 IGNITION/ELECTRICAL I SLOWER ROUSING AND BAFFLES I 4 12 AIR INTAKE I 7 50 TRACTOR-- MODEL NUMBER 917.272055 KOHLER ENGINE-MODELNUMBER CV460,TYPE NUMBER26509 IGNITION/I_LECIRICAL KEY NO. pART NO. 1 12-056-14-S 2 3 4 12-458-03-$ 24-162-03.8 25-056-47-8 5 6 7 8 9 12-157-06-8 X-42-15-S 12-025-37-8 12-155-09.8 M-548025-8 10 11 12-085-10-S M-545020-S 17 18 19 20 12-132-02-8 X-728.1-S M.54501g-8 12-584-04-8 NOT ILLUSTRATED 12 154 06-S 12 454 O3-S 12-518-35-S BLOWER HOUSING KEY NO. PART NO. 1 M-545010-8 2 3 4 24-468-10-8 12-146-07-8 M-550010.8 5 6 7 8 g 24-096-05.S 12-027-55-S 12-063-18-S 25-154-02÷S 12-086-37÷S 10 11 12-063÷2g-s M-645016-S 12 12-063-19.8 AIR INTAKE/FILTRATION DESCRIPTION Screw, pax. flange M10x1.5x46 Washer, plain 3/8" Screen, grass Bolt, shoulder M6xl.0x16 (4) Fan Key Flywheel Connector Screw, he_. cap M5x0.8x25 (2) Stator. 3 amp Screw, hex. flange M5x0.8x20 (2) Spark Plug Clip, cable (2) Screw. hex. flange M5xO.Sxl0 (2) Module, ignition Ctip (2) Tie. wire Lead. white (36" - 18 gauge - fully Insulated push on tab and unins ulated socket terminals) KEY NO. PART NO. 1 2 3 4 5 6 12-281-01-8 25-341-03-S 12-096-24-S 12-083-12-B 12-100-08-S 12-083-10-8 7 12-743-12-8 8 9 12-032-11-S 12-094-07-S 10 12-072-04-S 11 12-086-0t.8 12 12-041-02.8 NOT ILLUSTRATED 12-113.83.8 DESCRIPTION Duct, air Knob, air cleaner cover Cover, air c_eaner Predeaner, element Wing Nut Kit, air cleaner element (Includes 5, 7, 8) Filter, element (IncJudes 5, 8) Seal 1-7/16" Base, air cleaner (Includes 10, 11) Stud, mounting piete M6x1.gx75 Screw, #10 HFLo thread forming (2) Gasket, air cleaner Decal, air cleaner NOTE: All component dimensions given kl U.S. inches 1 inch = 25.4 mm & BAFFLES DESCRIPTION Screw, hex. flange M5x0 8x10 (4) Washer, plain 1/4" Plate, blower housing Screw, hex. flange M5x0.8xl0 Cover, plnton Housing, bloWer Baffle, Intake side Clip, mounting (3) Screw, ca tlve washer MSxO8x2_ (31 Baffle, cylinder head Screw, hex. flange M6xl.0x16 (2) Baffle, cylinder NOT ILLUSTRATED M-541050.8 t 2 096 40.8 Nut. pax flange M5xO.8 Cover (goes over rectfllarregulator hole In bk)wer housing) 12 141 01-8 Retainer, dng (2) (secures cover 12 096 40÷S to housing) 51 TRACTOR - - MODEL NUMBER 917.272055 KOHLER ENGINE-MODEL NUMBER CV460,TYPE NUMBER26509 3TARTING SYSTEM I ENGINE CONTROLS 1 I t / 2 m ar_ ;.... 1t OIL PAN I LU B RICA'I1ON I °--*1 0/16 52 TRACTOR - - MODEL NUMBER 917.272055 KOHLER ENGINE-MODELNUMBERCV460, TYPE NUMBER26509 STARTING F..NGINF- CONTROLS SYSTEM KEY NO. PART NO. 1 M-839070-S 2 25-0gfl-04-S 3 4 5 6 7 8 12.755-39-S 12-227-03-S 12.170.04-S 12.755-38-S 12.243-O4-S 12-086-20-S DESCRIPTION Screw, bex. flange Mex1.25x?O (2) Staffer assembly (Includes 3-8) Kit, ddve end Cap, drive end Armature Kit, ddve parts Cap, commutator end Screw, he_. flange (2) OIL PAN/LUBRICATION KEY NO. PART NO. 1 12-D38-01-S 2 3 4 5 6 25÷755-13-S 12-153-03-S 12-153-02-S 12-123-04-S M-645025-S 7 8 9 10 12-153-01-S 25-162-g7.s 12-096-03-S M-5450t6-S '_t 12 13 14 15 16 17 25-462-99-S 12-050-01-S X-75-10-S 12.393-91-S 12-153-06-S 12-O96-34-S M-545016-S 18 19 12.032-03-S 24-086-16-S 20 24-086-17-S 21 12-199-56-S DESCRIPTION DIps(Jck assembly (Includes 2-3) Kit, oit flit cap (includes 37 O-Ring, oil flil cap O-Ring, upper oil fill tube Tube, oU fill Screw, bex flange M6xl 0x25 O-Ring, lower o_ fill tube Screen, oil pl¢iekup Cover, oil pickup screen Screw, hex. flange M5x0.Sx16 Vat,_, o6 pressure relief Filter, oil Plug, sq. hd. solid 3/8" Pump, oil O-Ring, oll pump cover Cover, oil pump S_ew, hex. _ange MSx0,Sx16 (3) Seal, oil (R'£O. end) Screw, hex. flange MSxl,25x45 (t 1) Screw, bex. flange Mflx1.25x45 KEY NO, pART NO. 1 2 3 4 t 2-079-11 -S t2-237-01 -S 24.086-43-S M-664020-S 5 12-536-10-S 6 M-443025-S 7 M-443020-S 8 9 12-089-11 -S 12-089-23-S 10 11 12-089-24-S 12-755-83-S 12 13 _4 15 16 17 12-10g-07-S 52-211-04-S 12-090-26-S 25-158-08-S 12-079-16-S 25-158-11-S DESCRIPTION Linkage, choke Ctamp, cabta Screw, hex. flange Screw, lobed s_:kat M6xl.Ox20 (2) Control, speed assemb{y (Includes 6-9) Screw, pan head M4x0.7x25 Screw, pan head M4x0.7x20 Spdng, choke (2) Spdng, choke return Spring, govemor Kit, governor lever (Includes 12-14) Nut, hex flan e 1/4-20 Bolt, 1/4-20x_ I" Lever, 9ove_r',_" Bushing, throtse linkage Linkage, throttle Bushing, tamttta linkage NOTE: All component dimensions given In U.S. Inches 1 Inch = 25.4 mm Assemb111,14.1 _y'7)'PSn'oil (Incl. 53 TRACTOR -- MODEL NUMBER 917.272055 KOHLER ENGINE-MODEL NUMBER CV460, TYPENUMBER 26509 CRANKSHAFT EXHAUST I J FUELSYSTEMJ . //1t 54 TRACTOR - - MODEL NUMBER 917.272055 KOHLER ENGINE*MODELNUMBER CV460,TYPE NUMBER26509 CRANKSHAFT FUEL SYSTEM KEY NO. PART NO. 1 2 3 4 M.641060-S X-22-11-S M-629116-S 12-853-115-S 5 6 12-041-g2-S 12÷053-115 7 8 9 10 11 12 12-041-01-S 12-265-06-S 25 237 14-S 25-353-10-S 25-050-02-S 47-154-01-S NOT ILLUSTRATED M÷56t0t0-S 12-757-02-S 12-757.33-S 12-757-03-S 12.-454-03-S 12-515-37-S DESCRIPTION Nut, hex. flange M6xl.0(2) Washer, lock 1/4" Stud M6x1.0x116 (2) Ki, carburator w/gasket (Includes 5,6,7 qty 1 Gasket, ak"cleaner Carburetor assembly (For informationonly not avaUableseparately) (Service with: lot. float 12 757 02-S,Kit. sotenok_ re air 12-757o33-S, Ki_ repair 12-757-03-S) Gasket, carburetor (2) Deflector, heat Clamp, hose (2) Line, fuel _' Filter. fuel In-line CNpcable KEY NO. PART NO. DESCRIPTION 1 2 t2-014-57-S 25-t39-27-S Crankshaft (InCludes2) Plug, cup EXHAUST KEY NO. PART NO. 1 2 3 4 5 25-072-04.S 12-841-03-S 12-126-11-S 12-445-06-S M-645025-$ 12 522 50 12-755-93-S D6SCRIPTION Stud, MSX1.25X33 (2) Gasket, exhaust manifold Bracket muffler Strap, lifting Screw, hox. flange M6xl.Ox25 (2) ShOrt Block Gasket Set NOTE: All component dimensionsgNen in U.S. Inches 1 Inch = 25.4 mm Screw, thread forming M5xO.SxlO Kit, float Kit, solenoidrepair Kit. repair "Re cable Lead, red, (37" - 20 _auge . unlnsulated socket and Insulated socket terminals) 55 56 57 58 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL _ Mr_ OpemteyourTmctorupanddownthefaceofslopes(not J greater than 15 ), never across the face. Make turns gradu- | ally to prevent tlpping or loss of controI. ExercJse extreme I -- _hanglng direction onslopes. I Forrepairofmajorbrandappliancesin your own home... no matterwho madeit, nomatterwhosoldifJ 1-800-4-MY-HOME _ /_. (1_Y30-469-4663) dayorright (U.S.A.andCanada) Forrepairofcarry-inproductsJikeVaCULirns, lawnequipment,and elec_onics,callfor _e nearestSears Parts and Repair Center. 1-800-488-1222 iw/,ime,dayorr_ (U.SA or_) www,4_al, sJx_ln Forthe rep_cement parts,accessoriesand owners manuals thatyou needto do-it-yourself, call Sears PartsDirectS"! 1-800-366-PART (1-_o_6_-727e) 6a.m.- 11 p.m., 7daysa_sek (u.sJ_rely) wtw_.seam.com/pat_rect To purchaseor inquireabouta SearsServiceAgreement or SearsMaintenanceAgreement: 1-800-827-6655 (U.s._.) 1-600-361-6665 (Canada) 7 a.m. -5 p.m.,CST, Mort.- Sa'L 9 a.m.- 8 p.m.EST, M- F,4 p.m.Sat. Parapedrservicio derepatad_la dom_lk_ yparaordenar _ezas: 1.888-$U+IOGAR s_ (1-88e-Te4-6,LW) ® Registered Trademark / TM Trademark I sMService Mark of Sears, Roebuck and Co. ® Marca Registrada / TM Marca de Fdbdca / _ Marca de Servlclo de Seats, Roebuck and Co. Marque de commerce I MDMarque depos_e de Sears, Roebuck and Co. 178560 3,5.01 JH Printedin U.S.A.
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