Craftsman 917272066 User Manual LAWN TRACTOR Manuals And Guides L0104096
CRAFTSMAN Lawn, Tractor Manual L0104096 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917272066 917272066 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272066. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
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Owner's Manual ELECTRIC START 42" MOWER AUTOMATIC LAWN TRACTOR Model No. 917.272066 • • • • Safety Assembly Operation Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Soars Craftsman Help Line 5 am- 5 pm, Mon. Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman Maintenance Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly .............................................. 8 Operation ............................................ 11 Maintenance ....................................... 18 Schedule ...................... 18 Service and Adjustments .................... 23 Storage ............................................... 29 Troubleshooting ................................. 30 Repair Parts ........................................ 34 Parts Ordering ..................... Back Cover LIMITED TVMOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in matedal or workmanship. Warranty service is available free of charge by returning your Craftsmen riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable items which become wom dudng normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to. damage caused by towing objects beyond the capability of the dding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for comrnemial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made. LIMITED 90 DAY WARRANTY ON BA'R'ERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in metedai or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman dding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE INHOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. I. GENERAL OPERATION Clean any oil or fuel spillage before operating or storing the machine. Allow • Read, understand, and follow all machine to cool before storage. instructionsin the manual and on the machine before starting. II. SLOPE OPERATION • Only allow responsible adults, who are Slopes are a major factor related to lossfamiliar with the instructions,to operate of-control and tipover accidents, which the machine. san result in severe injury or death. All • Clear the area of objects such as slopes require extra caution. If you rocks, toys, wire, etc., which could be cannot back up the slope or if you feel picked up and thrown by the blade. uneasy on it, do not mow it. • Be sure the area is clear of other DO: people before mowing. Stop machine • Mow up and down slopes, not across. if anyone enters the area. • Remove obstacles such as rocks, tree • Never carry passengers. limbs, etc. • Do not mow in reverse unless absoWatch for holes, ruts, or bumps. lutely necessary. Always look down Uneven terrain could overturn the and behind before and while backing. machine. Tall grass can hide obstacles. • Be aware of the mower discharge Use slow speed. Choose a low gear direction and do not point it at anyone. so that you will not have to stop or shift Do not operate the mower without while on the slope. either the entire grass catcher or the Follow the manufacturer's recommenguard in place. dations for wheel weights or counter• Slow down before turning. weights to improve stability. • Never leave a running machine Use extra care with grass catchers or unattended. Always turn off blades, set other attachments. These san change parking brake, stop engine, and the stabilityof the machine. remove keys before dismounting. Keep all movement on the slopes slow • Turn off blades when not mowing. and gradual Do not make sudden • Stop engine before removing grass changes in speed or direction. catcher or unclogging chute. Avoid starting or stepping on a slope. If • Mow only in daylight or good artificial tires lose traction, disengage the light. blades and proceed slowly straight • Do not operate the machine while down the slope. under the influence of alcohol or drugs. DO NOT: • Watch for traffic when operating near or • Do not turn on slopes unless necescrossing roadways. sary, and then, turn slowly and gradu• Use extra care when loading or ally downhill, if possible. unloading the machine into a trailer or truck. • Do not mow near drop-offs, ditches, or embankments. The mower could • Data indicates that operators, age 60 suddenly turn over if a wheel is over years and above, are involVedin a the edge of a cliff or ditch, or if an edge large percentage of dding mowercaves in. related injuries. These operators • Do notmow on wet grass. Reduced should evaluate their ability to operate traction could cause sliding. the dding mower safely enough to protect themselves and others from • Do not try to stabilize the machine by putting your foot on the ground. sedous injury. • Do notuse grass catcher on steep • Keep machine free of grass, loaves or slopes. other debds build-up which can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debds which can cause build-up to occur. 3 IlL CHILDREN Tragioaccidents can occur if the operator is not alert to the presence of chitdren. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you lest saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously Injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV, SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. . Never refuel the machine indoors. - Never store the machine or fuel ¢ontainer inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and botts, especiaity blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or otherdebrisbuild-up. Clean oiior fuel spillage. Allow machine to cool before stodng. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never meke adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or intedere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. 4 • Be alert and turn machine off if children enter the area. • Before and when backing, look behind end down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. _Look for this symbol to point out important safety precautions. It means CAUTIONll! BECOMEALERTlll YOUR SAFETY IS INVOLVED. ,_ CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. ,_ CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. _, CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ,_WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Calitomia to cause cancer and birth defects or other reproductive harm. Wash hands after handling. PRODUCT SPECIFICATIONS 3ASOLINE CAPACITY _,NDTYPE: 1.25 GALLONS UNLEADED REGULAR _ILTYPE '_API-SF-SJ): :31LCAPACITY: SAE lOW30(aix_e 322F) SAE 5W-30 (below32 F) W/FILTER: 4.0 PINTS W/OFILTER: 3.5 PINTS SPARK PLUG: 3AP: .040") GROUND SPEED(MPH): I"IRE CHAMPION RC12YC CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHT BA'I-FERY: AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U1R 27-35 FT. LBS. BLADE BOLT "i'ORQUE: FORWARD: REVERSE: FRONT: REAR: REPAIR AGREEMENT A Repair Agreement is available on this product, Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules, • Fo(Iow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and "Storage" sections of this _owner's manual. WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass.coverad land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). 5.5 2.4 14 PSI 10 PSI CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, wen-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructionswill enable you to assemble and maintain your tractor properly. Always observe the =SAFETY RULES". 6 Steering Wheel Steering WheelInsert (1) Large Flat Washer I_(1) Hex Bolt (1) Lock 3/8 washer (1) Hex Bolt 5/16-18 x 1-1/4 3/8-16 x 1 (1) Locknut 5/16-18 Steering Boot ,_ Steering Wheel Adapter Shaft Seat (_Washer 17/32 x 1-3/16 x 12 Gauge (_ _(1) Knob Keys Slope Sheet (2) Keys For Future Use 7 Video Cassette Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY _ Insert A socket wrench set will make assembly 3/8 Hex Bolt easier. Standard wrench sizes you need ,_3/8 LockWasher are listed below. (1) 9/16" wrench (2) 1/2" wrench (1) 1ire pressure (1) Utilityknife gauge When dght or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating SteenngWheel_ Steering Boot position (seated behind the steedng wheel). Tabs TO REMOVETRACTOR FROM Adapter-----'-'-_ CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts cartons from carton. 2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 3. Check for any additional loose parts or cartons and remove. L#o%,at BEFORE REMOVINGTRACTOR FROM SKID ATTACHSTEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steedng shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibs torque. 2. Place tabs of steedng boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Positionfront wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steedng shaft extension. 5, Position steedng wheel so cross bars are hodzontal (left to dght) and slide inside boot and onto adapter. 6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. 7. Snap steering wheel insert into center of steering wheel. 8. Remove protective matedals from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tire where tractor is to rolloft skid. HOWTO SET UP¥OURTRACTOR CHECK BA'R'ERY I. Lift seat pan to raised position and open battery box door. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). Label Batter Door INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat and tighten adjustment knob securely. Seat Pan_ulder NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual). 4. Roll tractor forward oft skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVETRACTOR OFF SKID (See Operation section for location and function of controls) ,_ WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in "transmission engaged" position. 4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 5. Place motion control lever in neutral (N) position. 6. Press lift lever plunger and raise attachment lift lever to its highest position. 7. Start the engine. After engine has started, move throttle control to idle position. 8. Release parking brake. 9. Slowly move the motion control lever forward and slowly ddve tractor oft skid. 10.Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. 11 .Turn ignition key to "OFF" position. Continue with the instructionsthat follow. iNSTALL MULCHER PLATE (if previously removed) 1. Raise and hold deflector shield in updght position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. _CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. Mulcher Plate Shield .arch Hooks TO CONVERTTO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECKTIRE PRESSURE The tires on your tractor were ovednflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be propedy leveled..See "3"0 LEVEL MOWER HOUSING in the Service and Adjustments section of this manual. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual. ,/'CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: `/All assembly instructionshave been completed. ,/No remaining loose parts in carton. `/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). `/Seat is adjusted comfortably and tightened securely. ,/'All tires are propody inflated. (For shipping purposes, the tires were overinflated at the factory). `/Be sure mower deck is propedy leveled side-to-side/front-to-rearfor best cutting results. (Tires must be pmpedy inflated for leveling). ./'Check mower and ddve belts. Be sure they are routed propedy around pulleys and inside all belt keepers. v.Check wiring. See that all connectiens are still secure and wires are propedy clamped. `/Before driving tractor, be sure freewheel control is in ddve position. While leaming how to use your tractor, pay extra attention to the following important items: `/ Engine oil is at proper level. `/Fuel tank is filled with fresh, clean, regular unleaded gasoline. .4"Become familiar with all controls - their location and function. Operate them before you start the engine. `/Be sure brake system is in safe operating condition. `/It is important to purge the transmission before operating your tractor for the first time. Follow proper startingand transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual). CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Vedfy that the belts are routed correctly. 10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED _r_tR ATTACHMENT CLUTCH ENGAGED REVERSE FORWARD N H NEUTRAL FAST SLOW ! MOWERLI_ L HIGH LOW PARKING BRAKE @@@@@ IGNmON ATTACHMENT CLUTCH DISENGAGED KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (AutomaticModers only) DANGER, KEEP HANDS AND FEET AWAY 11 KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith your tractor to familiadze yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Switch Attachment Clutch Ignition Switch Ammeter J Throttle/Choke Control Uft Lever Plunger Atlachment Lift Lever Clutch/Brake pedal Height Adjustment Indicator Freewheel Contmt Parking Brake Lever Motion Control Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging (+) or discharging (-) of battery. AI"FACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCWBRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor. IGNmON SWITCH - Used for startingand stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turnsthe headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into tha brake position. THRO'rrLF-./CHOKE CONTROL - Used for starting and controllingengine speed. FREEWHEEL CONTROL Disengagages transmission for pushing or slowly towing the tractor with the engine off. 12 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs, We recommend a wide vision safety mask over spectacles or standard safety glasses. HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first settingthe parking brake will shut off the engine. 1. Depress clutch/brake pedal into full "BRAKE" position and hold. 2. Place parking brake lever in =ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position, Make sure parking brake will hold tractor secure, Throttle] AttachmentClUtchLever Choke "Engaged" Control\ . position • Ignition Key =Disengaged" Clutch/ Brake Pedal Brake Position Position STOPPING Lever • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ACAUTION: Always stop tractor completely, as describai:tabove, before leaving the operator's position;to empty grass catcher, etc. TO USE THRO'I-FLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the motion control lever. 1. Start tractor with motion control lever in neutral (N) position. 2. Release parking brake. 3. Slowly move motion control lever to desired position. TO ADJUST MOWER CUI"FING HEIGHT MOWER BLADES • To stop mower blades,move attachment clutch lever to "DISENGAGED" position. The position of the attachment lift lever GROUND DRIVE determines the cutting height. • Grasp liftlever. • To stop ground drive, depress clutcW • Press plunger with thumb and move brake pedal into full "BRAKE" position. lever to desired position. • Move motion control lever to neutral (N) position. The cutting height range is approxiIMPORTANT: The motion control lever mately 1-1/2 to 4". The heightsare does not return to neutral (N) position measured from the ground to the blade when the clutch/brake pedal is detip with the engine not running. These pressed. heights are approximate and may vary depending upon soil conditions, height of ENGINE grass and types of grass being mowed. • Move throttle control to slow position. • The average lawn should be cut to NOTE: Failure to move throttle control to approximately 2-1/2 inches dudng the slow position and allowing engine to idle cool season and to over 3 inches before stopping may cause engine to "backfire". dudng hot months. For healthier and better looking lawns, mow often and • Turn ignkion key to =OFF" position and after moderate growth. remove key. Always remove key when leaving tractor to prevent unauthodzed use. 13 • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. t. Adjust mower to desired cutting height (See "TO ADJUST MOWER CU'I-rlNG HEIGHT" in the Operation section of this manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. 3. Repeat for opposite side installing gauge wheel in same adjustment hole. 3/8-16 Locknut Wheel Shoulder Gauge Wheel TO OPERATE MOWER Yourtractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES disengage attachment clutch control. CAUTION; Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever =Engaged" Position_ Attachemnt Position Position Position Deflector Shield TO OPERATE ON HILLS &CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope, • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not retum to neutral (N) position when the clutch/brake pedal is depressed. • To restart movement, slowly release parking brake and clutcWbrake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly. TO TRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor. 1. Raise attachment lift to highest position with attachment lift control. 2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. 14 NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATrACHMENTS Tow only the attachments that are recommended by and comply with specificationsof the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Unthread and remove oil fill cap/ dipstick; wipe oil oft. Reinsert the dipstickinto the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See =OIL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. AWARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can aftract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it mn until the fuel lines and carburetor are empty. Usa fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _,CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the transmission engaged position. 2. Sit on seat in operating position, depress clutclVbraka pedal and set parking brake. 3. Place motion control lever in neutral (N) position. 4. Move attachment clutch to "DISENGAGED" position. 5. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. 15 WARM WEATHER STARTING (50 ° F and above) 7. When engine starts, move the throttle control to the fast position. The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F and below) 8. When engine starts, allow engine to run with the throttle control In the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up pedod from several seconds to several minutes, depending on the temperature. AUTOMATICTRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows: t. Be sure the tractor is on level ground. 2. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position. 3. Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can also be used dudng the engine warm-up pedod after the transmission has been warmed up. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. PURGETRANSMISSION • I,CAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. 1. Place tractor safely on level surface with engine oft and parking brake set. 2. Disengage transmission by placing freewheel control in freewheeling position (See =TO TRANSPORT" in this section of manual). 3, Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position.With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. 4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels, The air is being removed from hydraulic drive system. 5. Move motion control lever to neutral (N) position. Shut- off engine and set parking brake. 6. Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual). 7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed, With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. 8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your tractor is now purged and now ready for normal operation. 16 MOWINGTIPS • Mower should be propedy leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the dght so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried dippings. Make first cut relatively high;the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of matedal. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWINGTIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrientsfor the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the eady afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results,adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max I13" 17 MAINTENANCESCHEDULE FILL LNDATES AS YOU COMPLET_ REGULAR SERVICE ERVICE DATES Check Brake Operation Check _rePre=ure k/ _/ Check Otoemlo_ P resm_ce a_d R _c_ forL_ose Fa_Drs _ _, Shaq_elVRepia(_ Mower Blades _4 T Lubr_on Ch_ I/ V_ 0 Ch=_S=_"YL" R CieenBsttefyandTBr'min_ls _! It/ Chec_ Tmnsaxle Coolklg f_ Adju_ Metk_ Drk,e Belt(s) Tanslen _ i CheekEngine OilLevel _ ll_ C_=ng,= Eng_Oil _,_ E Clean Air Filtot _t N Clean Air Scram _= G Inspect Muffler/Spark Armster Replacl Oil Filtor (If equipped] t,/ 1_1.: EN clean Engine Cooling Fins _= Replace Spark Plug 11# / Replace Air Filter Paper Cartridge i//_ V _ Replete Fuel Rlter 4 - _ _,a¢:_ ry_re o_,r_ whet ri_o_dr,g In _ 8 * Not te_ir=*_ I__ t. "l]gh_n _rom _ p_t Do r_( c_. =_L GENERAL RECOMMENDATIONS The warranty on this tractordoes not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty,operator must maintain tractoras instructedin this manual. Some adjustments will need to be made pedodicaily to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. _i_ _Int_m_m=.l_e _tt wy boq t_ 35 _,_. m_ LUBRICATION CHART Spindle_ F--_'_r---" L_FrontWheel _ / Bearing , _) Spindle [ -:_)Froht Wheel : BearingZerk @Engine i"i ..... .... (_SAE 30or I0w30 MOTOR OIL (_)Flele rTO Malntenance =ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricetin_ bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 18 TRACTOR Always observe safety rutes when performing any maintenance. BRAKE OPERATION If tractor requires more than six (8) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoidstumps,stones,deep ruts, sharp objectsand otherhazardsthatmay cause tire damage. NOTE: To sealtire puncturesand prevent flat tires due toslow leaks,tire sealant may be purchasedfrom yourlocal parts dealer. Tiresealantalsopreventstire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly, If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed and attachemeut clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first settingthe parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble hex bolt, lock washer and flat washer in exact order as shown. 5. Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade belt is grade 8 heat treated. MandrelAssembly TrailingEdge Up Blade Center Hole Flat Washer L_k Wa_er i G_-- Hex Bolt "A Grade 8 heattreatedboltcan be identified by sixlineson the bolthead. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a gdnding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balanoer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a hodzontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove hex bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. 5/8' __ade Center Hole 19 -_ BATTERY Yourtractor has a battery charging system which is sufficientfor normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free, Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosionand dirt on the battery and terminals can cause the battery to "leak" power. 1. Open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petroleum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the trancaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscositygrade according to your expected operating temperature. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (6) hours of operation, Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level sudace. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful TRANSAXLE COOLING not to allow dirt to enter the engine when changing oil. The transmission fan and cooling fins 2. Remove cap from end of drain valve should be kept clean to assure proper and install the drain tube onto the cooling. Do not attempt to clean fan or transmisfitting. 3. Unlock drain valve by pushing inward sion while engine is running or while the transmission is hot. To prevent possible slightly and turning counterclockwise. damage 1o seals, do not use high 4. To open, pull out on the drain valve. 5. After oil has drained completely, close pressure water or steam to clean transaxle, and lock the drain valve by pushing inward and turning clockwise until the • Inspect cooling fan to be sure fan blades are intact and clean. pin is in the locked position as shown. 6. Remove the drain tube and replace • Inspect cooling fins for dirt, grass the cap onto to the end of the drain clippings and other materials. To valve. prevent damage to seals, do not use 7. Refill engine with oil through oil fill compressed air or high pressure dipstick tube. Pour slowly. Do not sprayer to clean cooling fins. overfill, For approximate capacity see "PRODUCT SPECIFICATIONS" 2O section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick, Tighten cap onto the tube securely when finished. Oil DrainValve TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE= Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. 7. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. 8. Reassemble air cleaner, wing nut, cover and tighten knob securely. Closed- Po_Lcn Cap _ TO SERVICE PRE-CLEANER 3. Slide foam pre-cleaner off cartridge. 4. Wash it in liquid detergent and water. 5. Squeeze it dry in a clean cloth. Allow it to dry. 6. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. _ _ Air Cleaner Knob DrainTube CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubbom dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other extemal surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Remove knob and cover. 2. Remove wing nut and air cleaner from base. *Wing Nut Foam Pre- \ Cleane! Rubber Cartddge Air Cleaner Base Screert MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. 21 ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. 1. Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this section of this manual, through step remove drain plug). 2. Remove oil filter and wipe off filter adapter. 3. Apply a thin coating of new engine oil to the rubber gasket on replacement oil filter. 4. Install replacement oil filter on filter adapter. Turn oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an additional 1/2 turn. 5. Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section of this manual). For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 6. Start the engine and check for oil leaks. Correct any leaks before placing engine into full operation. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and damps are propedy positioned. 4. Immediately wipe up any spilled gasoline. Clamp _ Fuel Fil_er _ " _ -- CLEANING • Clean engine, battery, seat, finish, etc. of all fore=gn matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electdcal system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 22 _CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place motion control lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key "OFF" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the dghtside of tractor. 1. Place attachment clutch in "DISENGAGED" posffion. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and lift clutch spring off pulley bolt. 5. Remove large retainer spdng, slide collar off and push housing guide out of bracket. 6. Disconnect anti-swayber from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front linksfrom deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck Is to be mounted on the tractor, remove the front links and hook the clutch spdng Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with deflector shield to dght side of tractor. 3. Lower lift lever to its lowest position. 4. Install mower in reverse order of removal instructions. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or ddveway. Make sure tires are prupedy inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tiras ara over or underinflated, you will not propedy adjust your mower. Small Retainer Spdng uare Hole Anti-Swa' (Bolh Sides) Housing Guide Large R 23 SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. Bottom Edgeof BottomEdge of M_rA____to Ground • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. Both Front Links Shouldbe Equal inLength Mower toiround =eA__ Suspensi°n Nut =E" Litt Link A_ustment FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-toside. If the following front-to-back adjustment is necessary, be sure to adjust both front linksequally so mower will stay level side-to-side. To obtain the best catting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front linksare equal in length. • If linksare not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance =D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. Front Links Trunnion TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level sudaca. Engage parking brake. BELT REMOVAL 1. Remove mower fram tractor (See "I"O REMOVE MOWER" in this section of this manual). 2. Work bolt off both mandrel pulleys and idler pulleys. 3. Pull bait away from mower. Mandrel Pulte Mandrel Pulley 24 Idler BELT INSTALLATION 4. Install new belt in reverse order of removal. 5. Make sure belt is in all pulley grooves and inside all belt guides. 6. Install mower in reverse order of removal instructions. TO ADJUST BRAKE Yourtractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress dutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut =A" on brake rod. 3. If distanceis other than 1-9/16", loosen jam nut and turn nut "A" untildistance becomes 1-9/16". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feat in highest gear, further maintenance is necessary. Contact a Sears or other qualified service center. With Parking Brake "Engagad" Operating Arm Do Not touch this nut. It further brake adjustmerit is necessary contact your nearest authorized sentice center/department TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installationguide decal on bottom side of left footrest. 1. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) 2. Remove belt from stationary idler and clutching Idler. 3. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. 4. Pull belt toward front of tractor and remove downward from around engine pulley. 5. Install new belt by reversing above procedure. Engine Pulley Clutching Idler-Stationary Idler....... Transmission input Pulley _ TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT The motion control lever has been preset at the factory and adjustment should not be necessary. 1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten. 2. Start engine and move motion control lever until tractor does not move forward or backward. 3. Hold motion control lever in that position and turn engine oft. 4. While holding motion control lever in place, loosen the adjustment bolt. 5. Move motion control lever to the neutral (N) (lock gate) position. 6. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps: 1. Loosen the adjustment bolt. 25 2. Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep. 3. Tighten adjustment bolt securely. 4. Start engine and test. 5. If tractor still creeps, repeat above steps until satisfied. MotionControl Nsulral Lock Gate Lever (Rear Wheel Only) TO START ENGINE WITH A WEAK BA'i-I'ERY A 4BkCAUTION: Lead-acidbatteriesgenerate explosivegases. Keap sperks,itarn_ and srno_ng materialsaway from batteries. Alwayswear eye protectionwhen around batteries. it yourbatteryis tooweakto startthe engine, it shoLldbe recharged.(See "BATTERY"inthe MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Yourtractor is equipped with a 12 volt negative grounded system. The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to startothervehicles. TO A'I-rACHJUMPER CABLES 1. Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. 3. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TRANSMISSION REMOVAUREPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. TO ADJUST STEERING WHEEL ALIGNMENT If steedng wheel crossbars are not horizontal (left to dght) when wheels are positioned straight forward, remove steedng wheel and reassemble per instructionsin the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe. in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining dng and washers to allow wheel removal (rear wheel contains a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining dng securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. TO REMOVE CABLES, REVERSE ORDER 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. Positive Terminal = Cables Positive 26 Battery Terminal REPLACING BA'I'FERY ,_CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positiveterminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position and open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. 6. Close battery box door. Battery Box Keps Nut_ : Boff Positive(Red) CaNe Negative(Black)Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged widng may cause your tractorto run poorly,stop running,or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. To replace, reverse above procedure. ector ENGINE Maintenance,repair,or replacementof the emissioncontrol devicesand systems,which are beingdone at the customersexpense, may be performed by any non-roadengine repairestablishmentor individual.Warranty repairs must he performed by an authorized engine maoufacturer's serviceoutlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been presetat the factory and a_ shouldr_t be necessary.Check adjustmentas described belowbefore loosening cable, if adjusknentis necessary,proceed as follows: 1. Withengine not running,move thm_e controlleverfrom aiow to choke pos'_on. Slowlymove leverfromchoketo fast position. 2. Check to sse ifhole in throttleleverand hole in speed co_mJbracketare aligned. 3. If holesare net aligned, loosencable clamp screw and align the holesby inserti_ a penoi or a 1/4" dn'nbitthrou_ bcth holes. 4. Pul throttlecable up to removeslack and tightencable clamp screw. Remove aJgnmentpencilor dril bit. Cable Screw Speed Control 27 Throttle Lever TO ADJUST CARBURETOR The carburetorhas been preset at the facto_ and adjustment shouldnot be necessary. However, minor a_ustrnsnt may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, preeead as follows: In general, tuming the adjusting needles In (dock,vise) decreases the supply of fuel to the engine gMng a leaner fuel/air mixture. Turning the a_usting needles out (counterclockwise) k'_reases the supply of fuel to the engine giving a richer fueVair mixture. IMPORTANT: Damage to the needles and seats in carburetor may result ifturned in too tight. NOTE: The carburetor on thisengine is low emission.It is equippedwith an idle_uet aclusting needle with a imiter cap, which allows some adjustment wi_in the Iknlts ailowed by the cap. Do not attempt to remove the limltercap. The lirnker cap cannot be removed without breaking the a_usting needle. 1. Be sure you have a clean air filter and the throttle controlcable is adjusted properly ACCELERATIONTEST 6. Move throttlecontrol lever from slow to fastpesilton.If engine hesitates or dies, turn kJefuela_usting needle out (eeunterd_) 1/8 tom. Repeat test and continueto adjust,if necessary,until engine acceleratess_ly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and expedence to make any necessary adjustments. Idle Speed Adjusting (seeabove). Idle Fuel 2. Startengineand allowto warm for_e minutes. Make adFJs_nentswith engine runningand shift/hlolton controllever in neutral(N) pesi_ee. 3. Idle seeed setting- With throttle control lever in slow pes_on, engine shouldidle at 1750 RPM. if engine idlestoo slowor fast,turnidlespeed adjusting screw in or out unfil con'octidleis attained. 4, Idle feel needle setlJno- W'ril3throttle control lever in slow posl_on, tom idle fuel a_usttnent ueede In (dsckwise) unltl engine beginsto ale andthen turnout (counterclockwise) until engine runs rough.Turn needleto a pointmidway betweenthose two positions. 5. Recheckidle speed. Rea_ust if necessary. Needle 28 Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _, CAUTION= Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stodng in any enclosure. TFL_C'rOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructionsin the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BA'rrERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long pedods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevant gum deposites from forming in essential fuel system parts such as carburetor,fuel hose, or tank dudng storage. Also, expedance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids dudng storage. Acidic gas can damage the fuel system of and engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur, • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits dudng storage. Add stabilizer to gasoline in fuel tank or storage co_ainer. Always follow the mix ratiofound on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLIN DEn(S) 1. Remove spark plug(s). 2. Pear one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to =STAR'r" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can it your can starts to rust. Rust and/or dirt in year gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 29 TROUBLESHOOTING CHART PROBLEM Willnotstart CAUSE t. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. CORRECTION 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start, 4, Bad spark plug. 4. Replace spark plug. 5. Dirtyair filter. 5. Clean/raplace air filter. 6, Replace fuel filter. 6. Dirty fuel rifler. 7. Drain fuel tank and carbura7. Water in fuel. tor, refill tank with fresh gasoline and replace fuel filter. 8. Check all widng. 8, Loose or damaged wiring. 9. Carburetor out of adjustment. 9. See "To Adjust Carburetor" in Service Adjustments section. 10.Contact a Sears or other 10.Engine valves out of qualified service center. adjustment. Hard to start 1, 2. 3. 4. 5. Dirty air rilter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. 1. 2. 3. 4. 5. Engine will not turn over I. Brake pedal not depressed Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged widng. Faulty ignition switch. 1. Depress brake pedal. Clean/replace air rifler. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. 6. Loose or damaged widng. 6. Check all widng. 7. Carburetor out of adjustment, 7, See "To Adjust Carburetor" ir Service Adjustments section, 8. Contact a Sears or other 8. Engine valves out of qualified service center. adjustment. 12. 9. Faulty operator presence switch(as), 2. Disengage attachment clutch. 3, Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all widng. 7. Check]replace ignition switch. 8. Check]replace solenoid or starter, 9, Contact a Sears or other qualified service center. Engine clicks but will not start 1. 2. 3. 4. 1. 2. ,3. $. Loss of power 1, Cutting too much grass/too fast. 2. Throttle in "CHOKE-" position, 3O 3. 4. 5, 6. 7. 8, Faufly soleooid or starter. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. Recharge or replace battery, Clean battery terminals. Check all widng. Check]replace solenoid or stort_r. 1. Set in "Higher Cut" positiorv' reduce speed. 2. Adjust throttle control. TROUBLESHOOTING CHART CAUSE )ROBLEM LOSSof power continued) CORREC_ON 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 1O.Spark plug wire loose. 11. Dirty engine air screenffins. 12. Dirty/clogged muffler. 13.Loose or damaged wiring. 14.Carburetor out of adjustment. 15.Engine valves out of adjustment. Excessive vibration 1, Worn, bent or loose blade. 2, Bent blade mandrel. 3. Loose/damaged part(s). Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. Poor cut - uneven I1. Worn, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. 5. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. Mower blades will not rotate 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 31 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank end carburetor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11. Clean engine air screen/ fins. 12. Clean/replace muffler, 13.Check all wiring. 14.See "To Adjust Carburetor" in Service Adjustments section. 15,Contact a Sears or ether qualified service center. 1. Replace blade. Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged parts. 1. Check wiring, switches and connections. If not correcte_ contact a Sears or other qualified service center. I 1. Replace blade. Tighten blade bolt. .• Level deck. Clean mower underside of mower housing. i 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes. 1. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Replace blade mandrel. 'ROUBLESHOOTING CHART CAUSE PROBLEM Poor grass discharge Headlight(s) not working (if so equipped) CORRECTION 1. Place throttle control in "FAST" position. 2. Travel speed ton fast. 2. Shift to slower speed. 3. Allow grass to dry before 3. Wet grass. mowing. 4. Mower deck not level. 4. Level mower deck. 5. Low/uneven tire air pressure, 5. Check tiros for proper air pressure. 6. Wom, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt. 7. Buildup of grass, leaves and 7. Clean underside of mower trash under mower. housing. 8. Mower drive belt wom. 8. Replace mower ddve belt. 9. Blades improperly installed. 9. Reinstall blades sharp edge down. 10.Improper blades used. f0.Replace with blades listed in this manual. 11,Clean around mandrels to 11. Clogged mower deck vent open vent holes. holes from buildup of grass, leaves, and trash around mandrels. 1. Engine speed too slow. 1. 2. 3, 4. Switch is "OFF". Bulb(s) or lamp(s) burned out Faulty light switch. Loose or damaged widng, 5. Blown fuse. Battery will not charge 1. Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped). 4. Faulty alternator. Loss of drive 1. 2. 3. 4. Turn switch "ON". Replace bulb(s) or lamp(s). Check/replace light switch. Check widng and connections. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 4. Replace alternator. 1. Freewheel control in "disengaged" position. 2. Motion ddve belt worn, damaged, or broken. 3. Air trapped in transmission dudng shipment or servicing. Engine "backfires" 1. Engine throttle control not whenturning set at "SLOW" engine position for 30 seconds "OFF" before stopping engine, 32 1. Place freewheel control in =engaged" position. 2. Replace motion drive belt. 3. Purge transmission. 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR"" MODEL NUMBER 917.272066 SCHEMATIC B_"_-_/_/!__- -- 33 _° TRACTOR -- MODEL NUMBER 917,272066 ELECTRICAL i i I i i / /I 33 ! .... _ i 52 _ 34 TRACTOR -- MODEL NUMBER 917.272066 ELECTRICAL KEY NO. 1 2 8 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 81 PART NO. 163465 74760412 156417 161343 175688 4152J 4799J 146147 175158 73510400 4207J 160784 175566 1404(_ 178440 711104_ 131563 178861 121433X 141940 109748X DESCRIPTION Battery Bolt, Hex Head 1/4-20 uric x 3/4 Case, Botte W Mech Hinge Switch, interlock N OpWN Opn Harness, Light Socket (Includes 4152J) Bulb, Light Cable, Battery, 6 Gauge, Red, 11" Cable, Bottely, g Gauge, Red, W/lit '_Ire Fuse, 20Amp Nut Keps Hexl/4.20 Unc Cable, Ground, 6 GaL_ge,Black, 12" Switch, Plunger Normal Op Olive Switch, Ignlitc_ Key, Ignition Harness, Ignition Bolt, Hex Head, Fin. 1/4-20 X 1/2 Cover, Terminal, Red Solenoid Ammeter Rectangular protection Wire Loop Ralay Asm. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 TRACTOR - - MODEL NUMBER 917.272066 CHASSIS AND ENCLOSURES 12 3 2O8 74 36 TRACTOR - - MODEL NUMBER 917o272066 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 2 3 5 9 10 11 12 13 14 17 18 25 26 28 29 30 31 37 38 51 52 53 54 55 57 58 60 64 74 142 143 144 145 159 206 207 2_8 212 - - Chassis Stamping Drawbar Screw 3/8-16 x 3,'4 Bumper HoodJDash D_sh Bolt, Cardage 3/8-16 x 1 Panel, Dash, LH. Clip Tinner man Grille p/t_ Panel, Dash, R.H. Screw Thdrol 3/8-16 x 1/2 Hood Assembly Bumper Hood Washer 13F32 x 13/16 x 12 Gauge Nut Grille Lens Asm Lens, Grille Fend/Ftrest Pnt STLT Bracket, Fender Suppo_t Screw Tndrol 5/16-18 x 1/2 Tyt Bracket Asm. Plvct Mower Rear Nut Lock w/Insert 1/4-20 UNC Washer 9/32 x 7/8 x 16 Ga. Bracket Gritte Pickolf LH Screw Hex Wshd 8-18 x 7/_ Bracket Grille Pickofl RH Bolt, Fin Hex 1/4-20 UNC x .75 Duct Air Engine P/L LT Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 DashLower STLT Nut Crowntock 3/8-16 UNC Plate Rolnforcemect STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Jod Pivot Chassis/Hood Cupholc_r Bolt Shoutder5/16-18Tr ScrewTndrol 3/16-18xl/2"FYTT ScrewThdml 3/8-16xl/2 Insert Lens Reflective Plug, Button NOTE: 174619 176554 17960612 155272 168337X013 STD533710 155927 145660 172107X010 17480608 144983X558 126938X 19131312 STD541437 178987X558 155217)(599 175692X558 139976 17490508 175710 73800400 19091416 145201 161464 14520_ $1_522507 150127 72140606 154798 73_80600 165867 154966 175552 156524 155123X428 170165 17670508 17670608 165919 5479J All component dimensions given in U.S. inches 1 inch = 25.4 mrn 37 TRACTOR -- MODEL NUMBER 917.272066 GROUND DRIVE 212 70 116 197 ._" " " _8: ,../" 164 63 . 1641 32 62 52 36 2 3O 32 42 _202 TRACTOR -- MODEL NUMBER 917.272066 GROUND DRIVE KEY PART NO. NO. 1 ...... 8 10 14 15 16 19 21 22 24 25 26 27 28 29 30 3_ 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 59 51 62 63 64 DESCRIPTION Trap.saxle (See Breakdown) HydroGr314-0510 165868 Rod Shill Fender Adjusl STD561210 PlnCofter 1/8xl CAD 10040400 Washer Lock Hvy Hetical 7_ Bott Hex FLGHD 5/16-18 x Gr 5 STD541431 Nut Lock Hex W/lns. 5/16-18 Unc STD541437 Nut Lock Hex W/Wsh 3/8-18 Unc 130564 Knob, Deluxe 1/2-13 169498 Rod, Brake Hydro 73350600 Nut, Hex Jam 3/8-16 Unc 196888X Spdng, Brake Rod STD551037 Washer STD961210 Pin Cotter 1/8 x 3/4 CAD. 175765 Rod, parking Brake 71673 Cap, Parking Brake 169592 Bracket, Transaxle 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 175578 Shaft, Foot PedaJ 120183X Beadng, Nylon 19211616 Washer 1572H Pin, Rdl_ 1 96936 Pulley, Composite, Plat 74760648 Bolt Fin Hex 3/8-16 x 2-3/4 175461 Spacer, Split 175556 Keeper, Belt Idler 19131312 Washer 13/32x13/16x12Ga. 127783 Pulley, Idler, V-Groove 154407 Bellcrack, Clutch 123205X Retainer, Belt STD523715 Bolt Hex Hd 3/8-16 x 1-1/2 $1D541437 NutCrownlock3_-16UNC STD541431 Nut, Crowdlock 5/.15-18Unc 196710X Link, Clutch 196709X 9pnng, Retarn, Clotch 17960616 Screw 3/8-16 x 1.04 140294 V-Belt 169691 Keeper, Ceoter Span 17969612 Screw. 3/8-18 x 3/4 9683R Cover, Pedal 175410 Polley, Engine 71170764 Bolt Hex 7/16-20x 4 Gr. 5 KEY PART NO, NO. 65 $1_551143 66 154778 70 134683 71 169183 73 169182 74 137657 75 121749X 76 STD581075 77 129683X 78 121748X 81 165596 8_ 165711 83 19171216 84 169594 89 164890X428 90 124346X 96 170201 96 44.97H 116 72140608 120 73900600 150 175456 151 19133210 156 166002 158 165589 159 165494 161 7214041_ 162 79680400 196 74780416 164 19091010 165 165623 166 166880 168 1_ 169 196580 197 169613 198 169593 199 169612 200 72140508 2_ 72110614 212 145212 DESCRIPTION Washer Keeper Belt Engine Hydro Keeper Belt Engine StrapTorqueLhHydro Strap Torque Rh Hydro Spacer Washer 25/32 x 1-1/4 x 18 Gauge E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Gauge Shelf Asm CrossTapered SpdngTorslon Washer 17/32x3/4xlTGa. LlnkTransaxle Console, Shift NUt Self-Thd Wsh-hd 1/4 Zinc Control Bypas_ Hydro 20" "13res Retainer Sprlng 1"ZlncJCad Bdlt Rdhd Sqneck 3/8-16 x 125 Nut Lock Fig 3/8-16 Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srded 3/161D x 1.125 Bracket Shift Mount HubTageredFl_geShiftLt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5 NutCrowolockl/4-20Unc Bolt Hex Fin 1/'4-20 Unc x 1 Gr 5 Washer 5/8 x .281 x 1OGa Bracket Pivot Lever Screw 3/16-18 x5/.8 BdltShoulder3/16-18x.561 PtateFastening Ny_iner Snap-ln3i8"lD Washer Nyl 7/8 ID x ,105" Hyd Bdlt Shoolder 5/.16-18UNC B_t Rdhd Sgnk 5/16-18UNC x 1 Bdlt Cart Sh 3/8-16 x 1-3/4Gr,5 Nut Hex Fig. Lock NOTE: Alt compeneut dimensions given in U,S. inches 1 inch=25.4mm 39 TRACTOR -- MODEL NUMBER 917.272066 STEERINGASSEMBLY J \ \ \ \ \ \ 4O TRACTOR -- MODEL NUMBER 917.272066 STEERINGASSEMBLY KEY PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 13 15 17 26 28 29 30 36 37 38 3_ 40 41 42 43 44 46 47 51 54 63 65 67 68 71 8_ 85 88 91 139768 154427 169840 169830 6266H 121748X 19272016 1200_029 3366R 175121 STD551137 136518 145212 177878 126847X 19131416 17060612 STD561210 130465 15509_ 152927 139769 19133812 STD541537 100711L 145054x425 121749X 153720 12123_X 6855M STD541431 74780520 $1D523710 160367 72140615 169827 175146 169635 133835 175118 175553 DESCRIPTION Steedng Wheel Axle Assembly STMP Dropped STL Spindle Assembly, LH. Sptndte Assembly, R.H. Beadng, RaCe, Ti_rust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27132 x 1-1/4 x 15 Gauge Ring, Kllg Beadng, Steering Colurnn [_raglIP_< Washer, Lock Spacer Brg Axle Front Nut, Hexftange Lock Sheft As_sembly,Steering Bushing, Link, Drag Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 Pin Rod, Tie Bushing, Steedn 9 S_ew Insert, Steering Wheel Washer 13/32 x 2-3/8 x 12 Gauge Nut LockCenter3_-24UNF Adaptor, Steedng Wheel Boot, Steedng Shaft Washer 25/32 x 1-1/4 x 15 Gauge Extension Shaft Steering LR.LT Cap, Spindle Figing, Grease NutLockHexwgns. 5/16-18UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4 Bolt, Fin Hex 3/6-16 UNC x 1 Gr 5 Spacer Brace Axle Bolt Rdhd Sgnk 3/6-16 x 2-1/4 AxLe, Brace Stee_ng Asrn Bracket Susp Chassis Front Fastner Chdstrnas Tree Bclt Shoulder 7/1 6-20 Clip Steering NOTE: Allcomponent dimensions given in U.S. inches 1 inch = 25.4 turn 41 TRACTOR -- MODEL NUMBER 917.272066 ENGtNE 38 .%. 37 -- 29 33 OPTIONAL EQUIPMENT Spark Attester 42 ---- / .YL_ .÷ . TRACTOR-- MODEL NUMBER 917.272066 ENGINE KEY PART NO. NO. 1 2 3 4 13 14 16 23 29 31 32 33 37 38 44 45 46 77 80 81 101 la5 170548 17720410 ...... 174667 12-041-03 148456 S']D551237 169837 137180 109202X 158990 123487X 137040 148315 17670412 17(_00612 19Q91416 19101216 74760508 73510400 M73(_30800 17120616 DESCRIPTION Cordrol, ThrotUe Screw, Hex Hea,d, Thread Cutting 1/4-20 x 5_ Engine, (See Bmak.dovm) KohJerModel No. CV460-26509 Muffler Gasket Kohler Tube Drain Oil Easy Washer Shield Brn_br Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Sears, Vented Clamp, Hose Line, Fuel plug, Drain Oi_Easy Screw, Hex Washer Head, Tnd., Roll. 1/4-20 x 3/4 Screw Hex Wsh Tndr 3/8-16 x 3/4 Washer 9/32 x 7/8 x "_6Gauge Washer 5/16 x 3/4 x 16 Ga. Bo9 Hex Hd 5/16-18 Unc x 1/2 Nut Keps Hex 1/4-20Unc NutFlarvgeM8-1.25Non-LkZlnc Screw 3/8-16 x 1 NOTE: All component dimensions given in U.S, Inches 1 Inch = 25.4 mm 43 TRACTOR -- MODELNUMBER 917.272066 SEAT ASSEMBLY KEY PART NO. NO, DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 Seat Bracket, Pivot, Seat Bo_t Washer 13/32 x 1 x 10 Gauge Clip, Push*In Hinged Nut Spring, Seat Screw 3/8-16x1-1/2 Washer 13/32 x 1 x 14 Gauge Pan, Seat Knob Seat Bracket, Switch Mounting 140123 140551 71110616 19131610 145006 _1437 124181X 17000616 19131614 174894 166369 121246X KEY PART NO. NO. DESCRIPTION 13 14 15 16 17 21 22 24 25 Bushing, Snap Bo_t, Can'lage 1/4-20 x 1-1/2 Spacer, Split .28 x .88 Spring Locknut, Flange 1/4 Grade 5 Boit, Shoulder 5/16-18UNC Nut Washer 17/32x1-3/16x 12Ga. Bolt, Shoulder 5/16-16 x ,62 121248X 72050412 134300 121250X t2397_ 171852 S]_541431 19171912 127018X NOTE: All componen| dirnenslons given in U.S. inches 1 inch = 25,4 mm 44 TRACTOR -- MODEL NUMBER 917.272066 DECALS 10 9_3 7 7 5 4 1_ 8 \12 KEY NO. 1 2 3 4 5 6 7 8 9 10 12 PART NO. 156811 177368 171698 171699 171763 133644 177325 172331 163204 156439 146046 DESCRIPTION Decal, Oper. Instr. Decal, HP Engine Decal, Hood, R.H. Decal, Hood, LH. Decal Hood Replacement Decal, Customer Mziintenance Decal, Hood Side Decal, Deck Decal, Fender, Crattsman Decal, Fender Danger Decal, V-Belt Drive Schematic WHEELS &TIRES KEY NO. PART NO. 13 14 16 20 ------- 177336 Decal, Lower Dash 160396 Deck, V-Belt Schematic 138047 Decal, Batte W Diehard 149516 Decal, Battery Dngr/Psn Eng 138311 Decal, Lift H_dle 165800X428 Ped Footrest LH STLT 165799X428 Pad Footrest RH STLT 169210 Decal By Pass LT Hydro 179217 Owner's Manual, English 179218 Owner's M_nual, Spanlsh KEY PART NO. NO. 1 2 3 4 4,10 5 6 7 8 9 10 11 -- DESCRIPTION DESCRIPTION 59192 65139 1067.22)( 59904 VEdve Cap, Tire Stem, Valve _re, Front Tube, Front ]Ire (Not Provided, Service Item Only) 106732X427 Rim.Front 278H Fitting, Grease (Front Wheel Only) 9040H Beadng, Flange (Front Wheel 106108X427 Rim, Rear 122082X 13re, Rear 7152J Tube, RearTire (Not Provided, Service Item Only) 104757X428 Cap, Axle 144334 Sealant, ]3re 10 oz. NOTE: All component dimensions given In U.S. irK:hes1 Inch = 25.4 mm 45 TRACTOR - - MODEL NUMBER 917.272066 LIFTASSEMBLY 46 TRACTOR -- MODEL NUMBER 917.272066 LIFT ASSEMBLY KEY pART NO, NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 31 159460 159471 10o-767X 12000002 19211621 120183X 125631X 122365X 139865 139866 S'FD624(X_ 173288 73350800 130171 73800800 139868 163552 16_865 73540600 DESCRIPTION Lift Lever Inner Wire Assembly She5 Assembly, I.llt Pin, Groove E-Ring Washer 21132 x 1 x 21 Gauge Bearing, Nylon Gdp, Haedle, Fluted Button, Plunger, Red Link, Lift, L.H. Link. tJtt. R.H. Retainer Spdng Link, Front Nut, Hex, Jam 1/2-13 UNC Trunnion Locknut, Hex, with Washer Insed 1/2-13 UNC Arm, Suspension, Rear Retainer Spring Beaedg, Pvt, Ufi Nut, Crownlock 3/8-24 NOTE: All component dimensions given in U.S. Inches 1 Inch = 25.4 mm 47 TRACTOR -- MODEL NUMBER 917.272066 MOWERDECK 157 01167 154 5 147 14 >21 48 TRACTOR -- MODEL NUMBER 917.272066 MOWERDECK KEY NO, PART NO. 1 2 3 165892 $1D533107 138017 4 5 6 8 9 10 11 13 14 15 16 18 19 20 21 Z2 23 24 25 26 27 28 29 30 31 3_ 33 34 36 37 40 44 45 46 48 49 50 51 52 53 54 55 56 165460 $1D6240_ 130832 850857 $IO551t3",' 140296 134149 137645 128774 110485X 174463 72140505 132827 159770 STD541431 134753 131267 105304X 123713X 110452X t30968X428 19111016 131491 157722 129_63 1535.35 137266 S_533717 131494 $1D551_37 S_541437 140088 S'1I)0940(_ 137729 133944 174284 131340 $3_541410 139888 131845 133943 155046 165723 DESCRIPTION Mower Deck Assemely, 42 _ Bolt Bracket Assembly,Sway Bar, Fro_ Bracket Sway Bar 35/42" eck RetalnerSprlng Arm, Suspension, Rear Bolt, Hex 5/6-24x1.25Gr. 8 Washer, Lock Washer, Hardened Blade, Mulching Shaft Assembly, Mandrel, Vented Housing, Mandrel, Ventod Beadng, Ball, Mandrdl Stripper, Mower Deck Bolt, Cardage 5/16-18x5/8 Bolt, Shoulder Baffle, Vodex NutCrownlock5/16-t8UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Detlector Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 G& Rod,Hinge Screw Thdret Washer Head Washer, Spacer Pulley, Maodrel Nut, Toplock, Flanged Bolt Pulley, Idler, Flat Washer 13i32x13/16x16Ga NutCrowrdock3_-16UNC Guard, Mandrel, LH. Retainer Screw, Tnd. Rell t/4-20xs/8 Washer, Hardened R oller Assemb]y, Cam Foilower Bolt, Shoulder #10-24Gr. 5 Locknet Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer KEY NO. 59 67 68 09 10t 102 t0G 104 105 106 111 112 113 114 115 116 117 118 119 121 129 130 131 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 --- PART NO. 141043 149846 144959 73800600 136420 71(_10t0 19061216 STD551110 t6079_ 2029J 155197 155198 17060514 $1]_541431 72110504 4898H 165746 73930600 STD551CG7 143723 19t31312 STD523710 S_T.333710 165890 157109 158634 165888 171077 131335 169022 165898 19091216 169670 169676 169674 169675 169671 169672 169669 17720410 72140614 130794 169583 DESCRIPTION Guard, TUV Idler Knob Custom Oval V-Bell Nut Lock Hex w/Ins. 5/6-16 Mulcher Cover Screw Pan Hd Phillips 10-24 x 5/8 Washer #10 Washer, Lock Letctl Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel LH. Bracket, Gauge, Wheel R.H. Screw Taping 5/16-18 Nut. Hex, Keps 5/16-18 Unc Bolt, Carriage 5/16 Unc x 1/2 Bolt, Shoulder Wheel, Gauge Nut. Centeriock 5//8-16 Washer 5/8 x 7/8 x 14 Gauge Bracket Wa,she r 15/32 x 15/16 x12 Ga. Bolt, Fin Hex 5/8-16 Uric xl Gr. 5 Belt, Rdhe Sqnk 3/6-16UNCx 1 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper BeR 42" Clutch Cable Pulley Idler Flat Belt Carriage Idler Spdug Extension Spdng Return Idler Retainer Spring Yellow Zinc Washer 9P32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Rat 3/8" Type B Spring Retainer Spring Retention Lever Spacer ROdClutch Screw Hex Tnd Cut 114-20 x5/8 Bolt Rdhd Sqn 3/8-16 UNC x 1* 5/4 Mandrel Assembly (Includes Key Numbers 8-10, 13-15, 31 and 32) R ablace ment Mowe r,Ccmplet e NO'I1E: All component dheenstons given In U.S.Inches 1 inch = 25.4 49 120_ , ,11 i i =_, oZ¢ oO m_ rm zr- 73 7g 19 17 124 16 fo o 0_ 32 48 60 58 107 _43 TRACTOR - - MODEL NUMBER 917.272066 HYDRO GEARTRANSAXLE- - MODEL NUMBER 314-0510 KEY PART NO. NO, DESCRIPTION 1 170_51 Main Housing, Assembly 2 3 4 5 6 7 8 9 10 11 12 13 14 170_52 17G353 170354 169898 170355 170356 170_57 'L7G358 170359 170360 169870 170361 169869 Side Housing, Assembly Center Sectlcn, Assembly Swashplate, Trunlo_Machined Block - Assembly Sealant 10.50z Hex Flange Screw 1/4-20 X t .25 Stud, 5/16-24 Hex Double End Shaft, Input Ring-Retaining Spacer Ring- Retalning Seal, Up .67 X 1.58 X .276 BSh Brg 17ram rd X 40ram Od X 16 170362 Hex Flange Hend Screw 5/16-24 X KEY PART NO. NO. 59 60 61 62 63 170408 142883 142881 142887 170410 64 65 66 67 68 69 70 71 142892 170411 170412 170413 170414 170415 170416 170417 72 170418 0.75 170_63 Up Seal 18 X 32 X 7 73 142884 18 19 23 24 27 28 29 30 31 170364 150771 170365 170366 170367 170368 170369 17_370 170371 Arm, Contr¢_ Bearing, 30x52xl 3 Thrust Check Plug Assembly, Washer Shaft, Motor Gear- Pir_on, 13t t0V48t Gear Gear, t0t Jacksheft 60t Bull Gear Sleeve Searing .75 X 1.575 X.625 74 75 170419 170420 76 77 170421 170422 78 79 80 142969 142980 150778 32 170389 170423 142991 SleeveBea shg(O utboard) .75xl .750x.625 Washer, 3/4 Id X 1-1/20d X 81 33 8_ 170424 .13Thk Lip Seal Asle Seal Shaft, Axle .75 Xl 1.39(Key, R.H.) Shaft, Axle .75 X16.99 (Key,LH.) Miler Gear (SpHned) Miter Gear 15t (0.5 Id) Shaft Ring, Spiral Retainlng PEn, Jackehaft Magnet, Ring Spring, Bypass Hydro Mtg Screw 3/8-24 X 2.5 Long Filter Base, Filler Actuator, Bypass Rod, Bypass Actuator Arm, Bypass Retaining Ring .250 External 83 84 85 86 87 88 90 _3 107 108 161162 170425 170426 170427 170424 170429 170430 170431 170432 170433 109 111 112 113 170434 170435 170436 170437 116 119 120 121 170438 170439 170440 170441 122 123 124 170442 170443 170444 125 126 127 128 900 170445 170446 170447 173165 1667_8 170390 170_91 170392 150792 150793 150809 170393 170394 170395 170396 150797 45 46 47 48 49 50 17G3_7 17G398 17G399 170400 170401 170202 51 52 170403 170404 53 54 55 56 170405 170406 142977 142978 Seal, Up .741 X .250 X .250 Tc Flat Washer, 5/8 Irt X 1.00d X .05 Tilk Retaining Ring Bearing, Center B_ock Spring Washer- Helical Compression 57 58 150798 170407 20w-50 01] Brake Yoke Rotor, Brake Brake Puck puck Plate Brake Actuating Pin Hfhcs 1/4-20x2 W/Patch, SpedaiFlange Bolt, 1/4-20 X 1 W/Patch Spacer Spdng, Brake Arm Bias Sq. Hd. Boll 5/16-24-Ribbed Arm, Brake Slottnd Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4 Compression S pdng Brake As_-Drag Washer, Hf .5 I.D. X 10.D. X 1032 17 34 35 36 37 38 39 40 41 42. 43 44 DESCRIPTION Flat O.D - Washer 11/32 LB. X 7/8 Oil Seal .625 X 1.0 X .25 Check Plug Assembly, .027, Washer Stud, 5/16-24 Fdcllon Pack Puck, .330 X 1.50 X .0975 Spdng,He_icaIComp Spacer Hex Lock Nut 5/1 6-24Unjf (Nylon Insert) Wedge, Fdctton Pack Clip, Washer .316x1.50x. 1046 (Rated) Pin, Stanrt atrt Headless Fitting, 5/16 See 5/32 Tube Hose, Expansion Tank ExpansionTank Cap - Poppet Valve Boll, Self Tapping 10-32 X 1/2 Puck, inner Wedge Spring Clip - Housing Thrust Deflector Washer,Motor Shalt .7lid x 1.15odx.O30thk plug, See #6 O-Ring.07X.30t LD. Shield, Vent Bracket, Support Expanaion Tank SiliconSponge Fan, 7 In. Pulley Hex Lock Nut 1/2-20 (Nylon Insert) We.sher, BellevIIle Belt Keeper Ce rder SeclJc_t-Filler-Bypass Assembly Flitel"Assembly Fan - Pulley Service Assembly Seal - O-Ring Kit Kll, Expansion Tank Transaxle Complete NOTE: All component dimensions given In U.S. Inches 1 inch = 25.4 mm 51 TRACTOR -- MODEL NUMBER 917.272066 KOHLER ENGINE-MODEL NUMBER CV460,TYPE NUMBER26509 CYLINDER HEAD, VALVE AND BREATHER I \ 11 t8 /,1 @ 52 TRACTOR -- MODEL NUMBER 917.272066 KOHLER ENGINE-MODELNUMBERCV460, TYPE NUMBER26509 CYLINDER HEAD/VALVE/BREATHER KEY PART NO. NO. 1 2 3 4 5 25-351-O1-S 12-755-94-S 7 8 9 10 11 12-411-03-S 12-041-08-S 12-017-01-S 12-017-02-S 12"016"01"S 12-016-02-S X-75-23-S 12-318-36-S 25-186-01-S 12-599-03-S M-640034-S 12 13 14 15 16 12-089_1-S 12-173-01-S 12-755-03-S 12-468-05-S 12-112-13-S 17 12-086-15-S 18 19 20 25 237 14-S 12-326-O3-S M-645020-S 21 22 12-096-07-S M-545010-S 23 24 12-018-01-S 12-402-02-S 6 DESCRIPTION Lifter, valve (2) Kit, cylinderhead (Includes 3-17, Gasketa 12 041 01-S (Qty. 2), 12 041 02-S, & 12 041 03-,c_ Rod, pus !2) Gasket, cyhnder head Valve, intake Std.) Valve, intake .25) Valve. exhaust (Std.) Valve, exhaust (.25) PI_, allen hd. pipe 1/8" Cyhnder Head Arm, rocker (2) Pivot, rocker arm (2) Screw, hex. flange M6xl.Ox34 (2) Spdng, valve (2) Cap, valve spring (2) Kit, retainer 2) Washer, pan 13/32" Spacer, head bolt exhaust port Screw, hex. flange M1OxlSx81 CRANKCASE KEY PART NO. NO. 1 2 12-032-O3-S 3 4 12-445-O2-S M-839025-S 5 6 7 8 24-380-13-S 12-755-49-S 12-089-31-S 12-422-08-S 12-422-09-S 12-422-10-S 9 10 12-422-11-S 12-422-12-S 12-422-13-S 12-422-07-S 12-144-28-S 12-874-01-S 11 12 12-874-02-S 12-874-03-S 12 018 02-S 12-108-01-S Clamp, hose (2) Hose, breather Screw, hex, flange M6xl,0x20 (5) Cover, valve w/nippla Screw, hex. flange MSxO.8xl0 Retainer, breather reed Reed, breather 14 15 16 17 18 19 20 21 22 23 X-25-102-S 12-032-O1-S M-631015-S 12-154-05-S NOTE: inches 53 Seal, crankshaft Block, cylinder _tJse Short Block 12 522 50 _'zrap, lifting Screw, hox. flange M8x1.25x25 Dowel, locating (4) Kit. camshaft _lncludes 7,8) Spdng, actuabng Shim, camshaft (A.R.)blue Shim, camshaft (A).R. red Shim. camshaft (A.R,) y,elinw Shim, camshaft (A.R.) green Shim, camshaft (A.R.)gray Shim, camshaft ()A.R. black Shim, camshaft (A.R.) white Shaft, balance Piston wiring Set (Std) [Inaludes 11,12 Piston w/Rng Set (.25) Piston w/Ring Set (.50) Retainer, pisfon pin (2) Ring Set (Std,) 12log02s Ring Set(.2fl) 12-108-03-S 12-067-11-S 12-067-12-S 12-380-01-S 12-043-g5-s M-631005-S 12-144-02-S 52-139_9-S 12-755-64-S 13 DESCRIPTION Ring Set (.)50 Connecting Rod Std, Connecting Rod (.25) Pin, governor regulaling Gear, governor Washer, plain 6 mm Shaft, governor gear Plug, cup Kit, gov. crc_s shaft w/clip (Includes 23) Washer, plain 1/4" Seal, governor cross shaft Washer, plain 6 rnm Clip, hitch pin Ali component _mensinns 1 inch = 25.4mm given in U.S. TRACTOR -- MODEL NUMBER 917.272066 KOHLER ENGINE-MODELNUMBER CV460,TYPE NUMBER 26509 IGNITION/ELECTRICAL I BLOWER HOUSING AIR INTAKE J 54 AND BAFFLES I TRACTOR -- MODEL NUMBER917.272066 KOHLER ENGINE-MODEL NUMBER CV460,TYPE NUMBER 26509 IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES KEY PART NO. NO. KEY PART NO. NO. 1 DESCRIPTION 12-O86-14-S Screw, hex. flange M10x1.Sx46 2 12-468-03-S Washer, plain 3/8" 3 24-162-03-S Screen, grass 4 25-086-47_S Bolt, shoulder M6xl.0x16 (4) 5 12-157-06-S Fan 6 X-42-15-S Key 7 12-025-37-S Flywheel 8 12-155-09-S Connector 9 M-548025-S Screw, hex. cap MSxO.8x25(2) 10 12-O85-10-S Stator- 3 amp 11 M-545020-S Screw, hex. flange M5x0.8x20 (2) 17 12-132-02-S Spark Plug 18 X-728-1-S Clip, cable (2) 19 M-545010-S Screw. hex. flange M5x08xl0 (2) 20 12-584-04-S Module. ignition NOT ILLUSTRATED 12 154 06-S Clip(2) 12 454 03-S Tie. wire 12-518-35-S Lead. white (36" - 18 gauge - fulty insulated push on tab and ublnsulated socket terminals) 1 DESCRIPTION M-545010-S Screw, hex. flange M5x0.8xlO (4) 2 24-468-10-S Washer, plain 1/4" 3 12-146-07-S Prate, blower housing 4 M-550010-S Screw, hex. flange M5x0.Sxl0 5 24-O96-05-B Cover, pinion 6 12-027-55-S Housing, blower 7 12-063-18÷S Baffle, intake side 8 25-154-02-S Clip, mounting (3) 9 12-086-37-S Screw, captive washer M5xO.8x20 (3) 10 12-063-20-S Baffle, cylinder head 11 M-645016-S Screw, hex. flange M6x1.0x16 (2) 12 12-063-19-S Baffle, cylinder NOT ILLUSTRATED M-541050-S Nut. hex. flange M5x0.8 12 096 40-S Cover (goes over rectifierrnguietorhble in blower housing) 12 141 01-S Retainer. dug (2) (secures cover 12 096 40-S to housing) AIR INTAKFJRLTRATION KEY NO. pART NO. 1 2 3 4 5 6 12-281-01-S 25-341-03-S 12-O96-24-S 12-083-12-S 12-100-08-S 12-083-10-S DESCRIPTION Duct. air Knob, air cleaner cover Cover, ai_cleaner Preaieaner, element Wing Nut K'rt,a_"cleaner element (Includes 5.7. 8) 7 12-743-12-S Filter. element (Includes 5.8) 8 12-032-11-S Seal 1~7/16" 9 12-O94-07-S Base. air cleaner (Inctudes 10. 11) 10 12-O72-04-S Stud. mounting plate M6x1,0x75 11 12-086-01-S Screw. #10 Hi-Lo thread form_g (2) 12 12-041-02-S Gasket, air cleaner NOT ILLUSTRATED 12-113-53-S Decal, air cleaner NOTE: inches 55 All component dimensions 1 inch = 25,4 mm given in U,S. TRACTOR -- MODEL NUMBER 917.272066 KOHLER ENGINE-MODELNUMBER CV460,TYPE NUMBER26509 STARTING SYSTEM ENGINE CONTROLS 1 I / ,, % /\, :l-- _ --S It OIL PAN I LUBRICATION I 56 'i f r,, TRACTOR -- MODEL NUMBER 917.272066 KOHLERENGINE-MODELNUMBER CV460,TYPE NUMBER26509 STARTING SYSTEM KEY PART NO. NO. 1 M-839070-S 2 25-O98-04-S 3 4 5 6 7 8 12-755-39-S 12-227-03-S 12-170-04-S 12-755-38-S 12-243-04-S 12-O86-20-S ENGINE CONTROLS DESCRIPTION Screw, hex. flange MSx1.25x70 (2) Starter assembly (Includes 3-8) Kit, drive end Cap, drive end Armature Kit, drive parts Cap, commutator end Screw, hex. flange (2) OIL PAN/t.UBRICATION KEY PART NO, NO, DESCRIPTION 1 2-3) 2 3 4 5 6 12-038-01-S Dipstick assembly (Includes 25-755-13-S 12-153-03-S 12-153-02-S 12-123-04-S M-645025-S Kit, oil fill cap (Includes 3) O-Rieg, oil fill cap O-Ring. upper oil fill tube Tube, oil fill Screw, hex. fiange M6x1.0x25 7 8 9 10 12-153-01-S 25-162-07-S 12-096-03-S M-545016-S O-Ring, lower oil fill tube Screen, oit pickup Cover, oil pickup screen Screw, hex. flange MSx0.8x16 11 12 13 14 15 16 17 25-462-09-S 12-O50-01-S X-75-10-S 12-393-01-S 12-153-06-S 12_096-34-S M-545016-S 18 19 12-032-03-S 24-O86-16-S 20 24-086-17-S 21 12-199-56-S Valve, oil pressure relief Filter, oil Plug, sq. hd. solid 3/8" Pump, oil O-Ring, oil pump cover Cover, oil pump Screw, hex. flange MSx0.8x16 (3) Seal, oil (PT.O. end) Screw, hex. flange Mgx1.25x45 (11) Screw, hex. flange M8x1.25x45 Assembly, Pan, oil (Incl. 11,14-17) KEY NO. PART NO. 1 2 3 4 12-079-11-S 12-237-01-S 24-086-43-S M-664020-S 5 12-536-10-S 6 M-443025-S 7 M-443020-S 8 9 10 11 12-089-11-S 12-089-23-S 12-089-24-S 12-755-83-S 12 13 14 15 16 17 12-100_07-S 52-211-04-S 12-090-28-S 25-158-08-S 12-079-10-S 25-158-11-S DESCRIPTION Linkage, choke Clamp. cable Screw, hex. flange Screw, lobed socket M6xl.0x20 (2) Control. speed assembh/ (Includes 6-9) Screw, pan head M4x0.7x25 Screw, pan head M4x0.7x20 Spdng, choke (2) Spdng, choke return Spring, governor Kit, governor lever (Includes 12-14) Nut, hex flange I/4-20 Bolt, 1/4-20x1" Lever, governor Bushing, throttle linkage Linkage, throttle Bushing, throttie linkage NOTE: All component dimensionsgiven in US. inches 1 inch= 25,4 mm 57 TRACTOR -- MODEL NUMBER 917.272066 KOHLER ENGINE-MODELNUMBER CV460,TYPE NUMBER 26509 CRANKSHAFT I I I FUELSYSTEM I / 58 TRACTOR-- MODEL NUMBER 917.272066 KOHLERENG|NE-MODELNUMBER CV460,TYPE NUMBER 26509 CRANKSHAFT FUEL SYSTEM KEY PART NO, NO, 1 2 3 4 M-641060-S X-22-11-S M-629116-S 12-653-115-S 5 6 12-041-02-S 12-053-115 7 12-041-01-S 8 12-265-06-S 9 25 237 14-S 10 25-353-10-S 11 25-050-02-S 12 47-154-01-S NOT ILLUSTRATED M-561010-S 12-757-02-S 12-757-33-S 12-757-03-S 12-454-03-S 12-518-37-S DESCRIPTION Nut, hex. flange M6xl.0 (2) Washer, lock 1/4" Stud M6xl.0X116 (2) Kit, carburetor w/gasket (Includes 5,6,7 qty 1) Gasket, air cleaner Carburetor assembly (For informalJon only not available separately) (Service with: Kit, float 12 757 02-S, Kit, solenoid repair 12-757-33-S, Kit, repair 12-757-03-S) Gasket, carburetor (2) Deflector, heat C_amp, hose (2) Line, fuel g" Filter, fuel in-line Clip cable KEY pART NO. NO. 1 2 DESCRIPTION 12-O14-57-S Crankshaft (Includes 2) 25-13g-27-S Plug, cup EXHAUST KEY NO, PART NO, 1 2 3 4 5 25-072-04-S t2-041-03-S 12-126-11-S 12-445_06_S M-645025-S 12 522 50 12-755-93-S DESCRIPTION Stud, M8x1.25x33 (2) Gasket, exhaust manifold Bracket muffler Str_p, lifting Screw, hex, flange MSxl,0x25 (2) Short Block Gasket Set NOTE: All componentdimensionsgiven in U,S, inches 1 inoh= 25.4 mm Screw, thread forming M5x0.Sxl0 Kit, float Kit, solenoid repaJr Kit, repair ]]e cable Lead, red, (37" - 20 gauge uninsoiated socket and insulated socket terminals) 59 60 61 62 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL p_ Operate your Tractor up and down the face of slopes (not greater than 15 ), never across the face. Make turns gradually to prevent tipping or |oss of control. Exercise extreme caution when changing direction on slopes. Forrepairof majorbrandappliancesin your own home... no matterwho made it,no matterwho soldit] 1-800-4-MY-HOME _ (1..800.469-4663) Any,rne, day_'-r_it (U.S.A.andCanada ,,_ww.seaxs.com _NW._alll,Ca For repair of cany-inproductslikevacuums,la_ equipment,and electronics,callfor thenearestSears Parts and RepairCenter. 1-900-488-1222 h_rne, dayorright(U.S.A. only) ww,N.se_ts,com Forthereplacementparts,accessoriesand owner'smanuals thatyou need todo-it-yourself, callSears PartsDirect'_l 1-800-366-PART (14+_0_66-7278) 6&m.- 11 p.m., 7 days awe_k (U.S.A.only) To purchase or inquire abouta Sears ServiceAgreement or SearsMaintenanceAgreement: 1-800-827-6655 (U.sA) 7 a.m.- 5 p.m.,CST, MoR - SaL Para petit ser_idode mparacY_n a domicir_o, y para _deear pieza_ 1-e88.SU-HOGAR s_ (l-S_-Te4-6427) 1-800-361-6665 (Canada) 9 a.m.- 8 p.m.EST, M - F, 4 p.m.SaL AuCanada pour se_ e_f_r_;_s: 1-800-LE-FOYER _c (1-a_533-e_Z) WWW,seai's.ca ,, H°meCentml®J ® Registered Trademark / TM Trademark / sMService Mark of Seam, Roebuck and Co, ® Mama Re_streda / TM Mama de Fdbdca / sMMama de Serviclo de Sears. Roebuck and Co. MCMarque de commeme / uo Marque depos_e de Sears, Roebuck and Co. 179217 3.29.01 RD Printedin U.S.A.
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