Craftsman 917272066 User Manual LAWN TRACTOR Manuals And Guides L0104096

CRAFTSMAN Lawn, Tractor Manual L0104096 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917272066 917272066 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272066. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Page Count: 64

Owner's Manual

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.272066

• Safety

•Assembly

•Operation

•Maintenance

•Repair Parts

CAUTION:

Read and follow all Safety

Rules and instructions before

operating this equipment.

For answersto your questions

about this product,Call:

1-800-659-5917

Soars Craftsman Help Line

5 am- 5 pm, Mon. Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty...............................................2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 11

Maintenance ....................................... 18

Maintenance Schedule ...................... 18

Service and Adjustments .................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TVMOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

matedal or workmanship. Warranty service is available free of charge by returning

your Craftsmen riding equipment to your nearest Sears Service Center. In-home

warranty service is available but a trip charge will apply. This warranty applies only

while this product is in the United States.

This Warranty does not cover:

•Expendable items which become wom dudng normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limitedto. damage

caused by towing objects beyond the capability of the dding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil,failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

•Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

•Riding equipment used for comrnemial or rental purposes. Aproduct is "used for

commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BA'R'ERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in metedai or workmanship and our testing determines

the battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by returning your Craftsman dding equipment to

your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal dghts, and you may also have other rights

which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwingobjects. Failure to observe the following safety instructionscould result in

serious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all

instructionsin the manual and on the

machine before starting.

•Only allow responsible adults, who are

familiar with the instructions,to operate

the machine.

•Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blade.

•Be sure the area is clear of other

people before mowing. Stop machine

if anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

•Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the

guard in place.

•Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and

remove keys before dismounting.

•Turn off blades when not mowing.

•Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

light.

•Do not operate the machine while

under the influence of alcohol or drugs.

•Watch for traffic when operating near or

crossing roadways.

•Use extra care when loading or

unloading the machine into atrailer or

truck.

•Data indicates that operators, age 60

years and above, are involVedin a

large percentage of dding mower-

related injuries. These operators

should evaluate their ability to operate

the dding mower safely enough to

protect themselves and others from

sedous injury.

• Keep machine free of grass, loaves or

other debds build-up which can touch

hot exhaust /engine parts and bum.

Do not allow the mower deck to plow

leaves or other debds which can cause

build-up to occur.

Clean any oil or fuel spillage before

operating or storing the machine. Allow

machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

san resultin severe injuryor death. All

slopes require extra caution. If you

cannot back up the slope or if you feel

uneasy on it, do not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs,etc.

Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

Use extra care with grass catchers or

other attachments. These san change

the stabilityof the machine.

Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

Avoid starting or stepping on aslope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

•Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

•Do notmow on wet grass. Reduced

traction could cause sliding.

•Do not try to stabilize the machine by

puttingyour foot on the ground.

•Do notuse grass catcher on steep

slopes.

3

IlL CHILDREN

Tragioaccidents can occur if the operator

is not alert to the presence of chitdren.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you lest saw them.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

•Never carry children. They may fall off

and be seriously Injured or interfere

with safe machine operation.

•Never allow children to operate the

machine.

•Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV, SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

. Never refuel the machine indoors.

- Never store the machine or fuel

¢ontainer inside where there is an

open flame, such as a water heater.

•Never run amachine inside a closed

area.

•Keep nuts and botts, especiaity blade

attachment bolts, tight and keep

equipment in good condition.

•Never tamper with safety devices.

Check their proper operation regularly.

•Keep machine free of grass, leaves, or

otherdebrisbuild-up.Cleanoiior fuel

spillage. Allow machine to cool before

stodng.

•Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

•Never meke adjustments or repairs

with the engine running.

•Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

•Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be surethe area is clear of other

people before mowing. Stop machine if

anyone enters the area.

•Never carry passengers or children

even with the blades off.

•Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

•Never carry children. They may fall off

and be seriously injured or intedere

with safe machine operation.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

end down for small children.

• Mow up and down slopes (15 °Max),

not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

4

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

_Look for this symbol to point out

importantsafety precautions. It means

CAUTIONll! BECOMEALERTlll YOUR

SAFETY IS INVOLVED.

,_ CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

,_ CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

_, CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on aslope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

_WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

,_WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of Calitomia to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

PRODUCTSPECIFICATIONS

3ASOLINE 1.25 GALLONS

CAPACITY UNLEADED

_,NDTYPE: REGULAR

_ILTYPE SAE lOW30(aix_e 322F)

'_API-SF-SJ): SAE 5W-30 (below32 F)

:31LCAPACITY: W/FILTER: 4.0 PINTS

W/OFILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RC12YC

3AP: .040")

GROUND FORWARD: 5.5

SPEED(MPH): REVERSE: 2.4

I"IRE FRONT: 14 PSI

REAR: 10 PSI

CHARGING 3 AMPS BATTERY

SYSTEM: 5 AMPS HEADLIGHT

BA'I-FERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

"i'ORQUE:

CONGRATULATIONS on your purchase

of anew tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, wen-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructionswill enable you to assemble

and maintain your tractor properly.

Always observe the =SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product, Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules,

•Fo(Iow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

_owner's manual.

WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass.coverad land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similarlaws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

6

Steering

WheelInsert

I_(1) Hex Bolt

3/8-16 x1

Steering

Boot

Steering Wheel

(1) Large Flat Washer

(1) Lock

washer 3/8 (1) Hex Bolt

5/16-18 x 1-1/4

(1) Locknut

5/16-18

,_ Steering

Wheel Adapter Shaft

Seat

(_Washer

(_ 17/32 x 1-3/16 x12

Gauge

_(1) Knob

Slope Sheet

Keys

(2) Keys Video Cassette

For Future Use

7

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (2) 1/2"wrench

(1) 1ire pressure (1) Utilityknife

gauge

When dght or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steedng

wheel).

TO REMOVETRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts cartons from carton.

2. Cut, from top to bottom, along lines on

all four corners of carton, and lay

panels flat.

3. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVINGTRACTOR

FROM SKID

ATTACHSTEERINGWHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower

steedng shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut

securely to 18-22 ft. Ibs torque.

2. Place tabs of steedng boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Positionfront wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steedng shaft extension.

5, Position steedng wheel so cross bars

are hodzontal (left to dght) and slide

inside boot and onto adapter.

_Insert

3/8 Hex Bolt

,_3/8 LockWasher

L#o%,at

SteenngWheel_ Steering Boot

Tabs

Adapter-----'-'-_

6. Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective matedals from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tire

where tractor is to rolloft skid.

HOWTO SET UP¥OURTRACTOR

CHECK BA'R'ERY

I. Lift seat pan to raised positionand

open battery box door.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hourat 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

Label

Batter

Door

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage

shoulder bolt in slot and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

9. Raise seat and tighten adjustment

knob securely.

Seat Pan_ulder

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in freewheel-

ing position to disengage transmis-

sion (See "TO TRANSPORT" in the

Operation section of this manual).

4. Roll tractor forward oft skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVETRACTOR OFF SKID (See

Operation section for location and

function of controls)

,_ WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position.

4. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest

position.

7. Start the engine. After engine has

started, move throttle controlto idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly ddve tractor oft

skid.

10.Apply brake to stoptractor, set parking

brake and place motion control lever

in neutral position.

11.Turn ignitionkey to "OFF" position.

Continue with the instructionsthat follow.

iNSTALL MULCHER PLATE

(if previously removed)

1. Raise and hold deflector shield in

updght position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

_CAUTION: Do not remove deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it

to rest on plate while in operation.

Mulcher

Plate

Shield

.arch

Hooks

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were ovednflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be propedy leveled..See "3"0

LEVEL MOWER HOUSING in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

sectionof this manual Vedfy that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, checkto see thatthe brake is

properlyadjusted. See =TOADJUST

BRAKE" in the Service and Adjustments

section of this manual.

,/'CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you receive

the best performance and satisfaction

from this Quality Product.

Please review the following checklist:

`/All assembly instructionshave been

completed.

,/No remaining loose parts in carton.

`/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

`/Seat is adjusted comfortably and

tightened securely.

,/'All tires are propody inflated. (For

shipping purposes, the tires were

overinflated at the factory).

`/Be sure mower deck is propedy leveled

side-to-side/front-to-rearfor best cutting

results. (Tires must be pmpedy inflated

for leveling).

./'Check mower and ddve belts. Be sure

they are routed propedy around pulleys

and inside all belt keepers.

v.Check wiring. See that all connectiens

are still secure and wires are propedy

clamped.

`/Before driving tractor, be sure free-

wheel control is in ddve position.

While leaming how to use your tractor,

pay extra attention to the following

important items:

`/ Engine oil is at proper level.

`/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

.4"Become familiar with all controls - their

location and function. Operate them

before you start the engine.

`/Be sure brake system is in safe

operating condition.

`/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper startingand

transmission purging instructions (See

"TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation

section of this manual).

10

These symbols may appear on your tractor or in literature supplied withthe product.

Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

LIGHT

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

LOCKED

!

MOWERLI_

_r_tR N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED PARKING BRAKE

IGNmON

@@@@@

KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL

(AutomaticModersonly)

11

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrationswith your tractor to familiadze yourself with the locationsof

various controls and adjustments. Save this manual for future reference.

Attachment

Clutch

Ammeter

Throttle/Choke

Control

Ignition Switch Light Switch

Uft

Lever

JPlunger

Atlachment

Lift Lever

Clutch/Brake

pedal Height

Adjustment

Indicator

Freewheel

Contmt Parking Brake Lever

Motion Control

Lever

Our tractors conformto the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

AI"FACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CLUTCWBRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

MOTION CONTROL LEVER - Selects the

speed and directionof tractor.

IGNmON SWITCH -Used for startingand

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH - Turnsthe headlights on

and off.

PARKING BRAKE LEVER - Locksclutch/

brake pedal into tha brake position.

THRO'rrLF-./CHOKE CONTROL - Used

for starting and controllingengine speed.

FREEWHEEL CONTROL -

Disengagages transmission for pushing

or slowly towing the tractor withthe

engine off.

12

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs, We recommend a wide vision safety mask over

spectacles or standard safety glasses.

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running,any attempt by the operator to

leave the seat without first settingthe

parking brake will shut off the engine.

1. Depress clutch/brake pedal into full

"BRAKE" positionand hold.

2. Place parking brake lever in =EN-

GAGED" positionand release

pressure from clutch/brake pedal.

Pedal should remain in "BRAKE"

position, Make sure parking brake will

hold tractor secure,

Throttle] AttachmentClUtchLever

Choke "Engaged"

Control\ . position

•IgnitionKey

=Disengaged"

Clutch/ Brake

Brake Pedal

Position Lever

Position

STOPPING

MOWER BLADES -

•To stop mower blades,move attach-

ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

•To stop ground drive, depress clutcW

brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttle controlto slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignkion key to =OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthodzed

use. 13

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will

cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running,hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility,always stop engine when

stoppingtractor on grass areas.

ACAUTION: Always stop tractor com-

pletely, as describai:tabove, before

leaving the operator's position;to empty

grass catcher, etc.

TO USE THRO'I-FLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

•Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever

in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUI"FING HEIGHT

The positionof the attachment lift lever

determines the cutting height.

•Grasp liftlever.

•Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heightsare

measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of

grass and types of grass being mowed.

•The average lawn should be cut to

approximately 2-1/2 inches dudng the

cool season and to over 3 inches

dudng hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

•For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightlyoff the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

positionto help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels with tractor

on aflat level surface.

t. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CU'I-rlNG

HEIGHT" in the Operation sectionof

this manual).

2. With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightlyoff the

ground. Install gauge wheel in

appropriate hole with shoulder bolt,

3/8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side installing

gauge wheel in same adjustment

hole.

3/8-16

Locknut

Wheel

Shoulder

Gauge Wheel

TO OPERATE MOWER

Yourtractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat withthe

engine running and the attachment

clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

CAUTION; Do not operate the

mower without either the entire grass

catcher, on mowers so equipped, or the

deflector shield in place.

Attachment Clutch Lever Attachemnt

=Engaged"

Position_Position

Position

Position

Deflector

Shield

TO OPERATE ON HILLS

&CAUTION: Do not drive up or down

hillswith slopes greater than 15°and do

not drive across any slope,

• Choose the slowest speed before

starting up or down hills.

•Avoid stopping or changing speed on

hills.

•If slowing is necessary, move throttle

control lever to slower position.

• If stoppingis absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

•Move motion controllever to neutral (N)

position.

IMPORTANT: The motion control lever

does not retum to neutral (N) position

when the clutch/brake pedal is de-

pressed.

•To restartmovement, slowly release

parking brake and clutcWbrake pedal.

•Slowly move motion control lever to

slowest setting.

•Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheeling

position. Free wheel control is located at

the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

•Do not push ortow tractor at more than

two (2) MPH.

•To reengage transmission, reverse

above procedure.

14

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATrACH-

MENTS

Tow only the attachments that are

recommended by and comply with

specificationsof the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTINGTHE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick;wipe oil oft. Reinsert the

dipstickinto the tube and rest oil fill

cap on the tube. Do not thread the

cap onto the tube. Remove and read

oil level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

•For cold weather operation you should

change oil for easier starting (See =OIL

VISCOSITY CHART" inthe Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

•Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

depositsand reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantitiesthat can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

AWARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can aftract

moisture which leads to separation and

formation of acids duringstorage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it mn untilthe fuel lines

and carburetor are empty. Usa fresh fuel

next season. See Storage Instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

_,CAUTION: Fill to bottomof gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or ifthe engine has run out offuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutclVbraka pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to "DISEN-

GAGED" position.

5. Move throttle controlto choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, move throttle control

to fast position, wait a few minutes and

try again. If engine still does not start,

move the throttle control back to the

choke position and retry.

15

WARM WEATHER STARTING (50 ° F and

above)

7. When engine starts, move the throttle

control to the fast position.

The attachments and ground drive

can now be used. If the engine does

not accept the load, restart the engine

and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and

below)

8. When engine starts, allow engine to

run with the throttle control In the

choke position until the engine runs

roughly, then move throttle control to

fast position. This may require an

engine warm-up pedod from several

seconds to several minutes, depend-

ing on the temperature.

AUTOMATICTRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

t. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to

warm up. This can be done during

the engine warm up period.

• The attachments can also be used

dudng the engine warm-up pedod after

the transmission has been warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

PURGETRANSMISSION

• I,CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the

transmission which may have developed

during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

1. Place tractor safely on level surface

with engine oft and parking brake set.

2. Disengage transmission by placing

freewheel control in freewheeling

position (See =TOTRANSPORT" in

this section of manual).

3, Sitting inthe tractor seat, start engine.

After the engine is running, move

throttle control to slow position.With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

4. Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedurethere willbe

no movementof drivewheels,The air is

being removed from hydraulic drive

system.

5. Move motion control lever to neutral

(N) position. Shut- off engine and set

parking brake.

6. Engage transmission by placing

freewheel control in driving position

(See "TO TRANSPORT" in this section

of manual).

7. Sittingin the tractor seat, start engine.

After the engine is running,move

throttle control to half (1/2) speed, With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

8. Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly

move motion control lever to reverse

position. After the tractor moves

approximately five (5) feet return the

motion control lever to the neutral (N)

position. Repeat this procedure with

the motion control lever three (3)

times.

Your tractor is now purged and now ready

for normal operation.

16

MOWINGTIPS

•Mower should be propedy leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.

This will result in a more even distribu-

tion of clippingsand more uniform

cutting.

•When mowing large areas, start by

turning to the dght so that clippingswill

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

•If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried dip-

pings. Make firstcut relatively high;the

second to the desired height.

•Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

•Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

matedal. Regulate ground speed by

selecting alow enough gear to give the

mower cutting performance as well as

the quality of cut desired.

•When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

MULCHING MOWINGTIPS

IMPORTANT: For best performance,

keep mower housingfree of built-up

grass and trash. Clean after each use.

•The special mulching blade will recut

the grass clippingsmany times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrientsfor the lawn.

Always mulch with your highest engine

(blade) speed as this will provide the

best recutting action of the blades.

•Avoid cutting your lawn when it is wet.

Wet grass tends to form clumpsand

interferes with the mulching action.

The best time to mow your lawn is the

eady afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the direct sun.

•For best results,adjust the mower

cutting height so that the mower cuts off

only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

•Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpendicu-

larto the first cut path.

•Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

Max I13"

17

MAINTENANCESCHEDULE

FILL LNDATES

AS YOU COMPLET_

REGULAR SERVICE ERVICE DATES

Check Brake Operation

Check_rePre=ure k/ _/

Check Otoemlo_ Presm_ce a_d

R_c_ forL_oseFa_Drs _ _,

Shaq_elVRepia(_ Mower Blades _4

T Lubr_onCh_ I/ V_

0Ch=_S=_"YL" _!

R CieenBsttefyandTBr'min_ls It/

Chec_ Tmnsaxle Coolklg f_

Adju_ Metk_ Drk,e Belt(s) Tanslen _

i

CheekEngineOilLevel _ ll_

C_=ng,=Eng_Oil _,_ t,/

E Clean Air Filtot _t

N Clean Air Scram _=

G Inspect Muffler/Spark Armster

Replacl Oil Filtor (If equipped] 1_1.:

EN clean Engine Cooling Fins _=

Replace Spark Plug 11#/V_

Replace Air Filter Paper Cartridge i//_

Replete Fuel Rlter

4 - _ _,a¢:_ ry_re o_,r_ whet ri_o_dr,g In_ =_L

8 * Not te_ir=*_I__ _i_ _Int_m_m=.l_e _tt wy

t. "l]gh_n _rom _ p_t boq t_ 35 _,_. m_

Do r_( c_.

GENERAL RECOMMENDATIONS

The warranty onthis tractordoes not cover

items that have been subjected to operator

abuse or negligence. To receive full value

from the warranty,operator mustmaintain

tractoras instructedinthis manual.

Some adjustments will need to be made

pedodicaily to properlymaintain your

tractor.

All adjustmentsin the Service and

Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replacethe

spark plug, clean or replace air filter, and

check blades and belts for wear. A new

spark plug and clean air filter assure

proper air-fuel mixtureand help your

engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

Spindle_F--_'_r---" _)Spindle

L_FrontWheel _ / [ -:_)Froht Wheel

Bearing ,: BearingZerk

@Engine i"i

..... ....

(_SAE 30or I0w30 MOTOR OIL

(_)FlelerTO Malntenance =ENGINE" Section

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirtthat will shorten the life of

the self-lubricetin_ bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant

sparingly.

18

TRACTOR

Always observe safety rutes when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (8) feet

stoppingdistance at high speed in

highest gear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" inthe

Service and Adjustments section of this

manual).

TIRES

•Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS"

section of this manual).

•Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber.

• Avoidstumps,stones,deep ruts,sharp

objectsand otherhazardsthatmay

cause tiredamage.

NOTE: To sealtirepuncturesand prevent

flattiresdue toslowleaks,tiresealant

may be purchasedfromyourlocalparts

dealer.Tiresealantalsopreventstiredry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly, If your

tractor does not function as described,

repair the problem immediately.

•The engine should not start unless the

brake pedal is fully depressed and

attachemeut clutch control is in the

disengaged position.

•When the engine is running, any

attempt by the operator to leave the

seat without first settingthe parking

brake should shut off the engine.

•When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

•The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with

trailing edge up towards deck as

shown.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade -but ifyou do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

•The blade can be sharpened with afile

or on a gdnding wheel. Do not attempt

to sharpen while on the mower.

•To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balanoer. (When using acone bal-

ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

•Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a hodzontal position. If either end of

the blade moves downward, sharpen

the heavy end untilthe blade is

balanced.

5/8' __ade

Center Hole -_

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble hex bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade belt is grade 8 heat

treated. MandrelAssembly

TrailingEdge Up

Blade Center

Hole

Flat Washer

L_k Wa_er

i

G_-- Hex Bolt

"A Grade 8 heattreatedboltcan be identified

by sixlineson the bolthead.

19

BATTERY

Yourtractor has a battery charging system

which is sufficientfor normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

•Keep battery and terminals clean.

• Keep battery bolts tight.

•Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free, Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosionand dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Open battery box door.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable

ends with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmissionfan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan ortransmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage 1o seals, do not use high

pressure water or steam to clean

transaxle,

•Inspect cooling fan to be sure fan

blades are intact and clean.

•Inspect cooling fins for dirt, grass

clippingsand other materials. To

prevent damage to seals, do not use

compressed air or high pressure

sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the trancaxle. Should the

transaxle ever leak or require servicing,

contact your nearest authorized service

center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

withAPI service classification SF-SJ.

Select the oil's SAE viscositygrade

according to your expected operating

temperature.

Change the oil after every 50 hours of

operation or at least once a year ifthe

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(6) hours of operation, Tighten oil fill cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level sudace.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove cap from end of drain valve

and install the drain tube onto the

fitting.

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace

the cap onto to the end of the drain

valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill, For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

2O

8. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the

tube. Do not thread the cap onto the

tube when taking reading. Keep oil

at "FULL" line on dipstick, Tighten cap

onto the tube securely when finished.

Oil DrainValve

Closed-

Po_Lcn _

Cap _ _

DrainTube

CLEAN AIR SCREEN

Air screen must be kept free of dirtand

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubbom dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

extemal surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary.

Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Remove knob and cover.

2. Remove wing nut and air cleaner

from base.

TO SERVICE PRE-CLEANER

3. Slide foam pre-cleaner off cartridge.

4. Wash it in liquid detergent and water.

5. Squeeze it dry in a clean cloth. Allow it

to dry.

6. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE= Do not wash the paper cartridge

or use pressurized air, as this will damage

the cartridge.

7. Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

8. Reassemble air cleaner, wing nut,

cover and tighten knob securely.

Air Cleaner Knob

Foam

Pre- \

Cleane!

*Wing Nut

Rubber

Cartddge

Air Cleaner

Base

Screert

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

21

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

1. Drain oil from engine crankcase (See

"TO CHANGE ENGINE OIL" in this

section of this manual, through step

remove drain plug).

2. Remove oil filter and wipe off filter

adapter.

3. Apply a thin coating of new engine oil

to the rubber gasket on replacement

oil filter.

4. Install replacement oil filter on filter

adapter. Turn oil filter clockwise until

rubber gasket contacts the filter

adapter, then tighten filter an addi-

tional 1/2 turn.

5. Fill crankcase with new oil (See "TO

CHANGE ENGINE OIL" in this section

of this manual). For approximate

capacity see "PRODUCT SPECIFICA-

TIONS" section of this manual.

6. Start the engine and check for oil

leaks. Correct any leaks before

placing engine into full operation.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructingfuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in positionin fuel

line with arrow pointing towards

carburetor.

3. Be sure there are no fuel lineleaks

and damps are propedy positioned.

4. Immediately wipe up any spilled

gasoline.

Clamp _ _

Fuel Fil_er " _ --

CLEANING

•Clean engine, battery, seat, finish, etc.

of all fore=gn matter.

•Keep finished surfaces and wheels free

of all gasoline, oil, etc.

•Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electdcal system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a shortened

engine life.

22

_CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignitionkey "OFF" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

dghtside of tractor.

1. Place attachment clutch in "DISEN-

GAGED" posffion.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and lift

clutch spring off pulley bolt.

5. Remove large retainer spdng, slide

collar off and push housing guide out

of bracket.

6. Disconnect anti-swayber from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from

rear deck brackets by removing

retainer springs.

8. Disconnect front linksfrom deck by

removing retainer springs.

9. Raise lift lever to raise suspension

arms. Slide mower out from under

tractor.

IMPORTANT: If an attachment otherthan

the mower deck Is to be mounted on the

tractor, remove the front links and hook

the clutch spdng Into square hole in

frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its

highest position.

2. Slide mower under tractor with

deflectorshield to dght side of tractor.

3. Lower liftlever to its lowest position.

4. Install mower in reverse order of

removal instructions.

TO LEVEL MOWER HOUSING

Adjustthe mower while tractor is parked

on level ground or ddveway. Make sure

tires are prupedy inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tirasara over or

underinflated, you will not propedy adjust

your mower.

Small Retainer Spdng uareHole

Anti-Swa'

(Bolh Sides)

Housing Guide

Large R

23

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on both

sides of mower should be the same or

within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom Edgeof BottomEdge of

M_rA____toGround Mowertoiround

=eA__ Suspensi°n

Litt Link

A_ustment

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front linksequally so mower will stay

level side-to-side.

To obtain the best catting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lowerthan the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front and

behind the mandrel at bottom edge of

mower housing as shown.

•Before making any necessary adjust-

ments, check that both front linksare

equal in length.

•If linksare not equal in length, adjust

one link to same length as other link.

•To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

• When distance =D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"

against trunnion on both front links.

•To raise front of mower, loosen nut "F"

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

Both Front Links Shouldbe Equal inLength

Front

Links

Nut =E"

Trunnion

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be

replaced without tools. Park the tractor on

level sudaca. Engage parkingbrake.

BELTREMOVAL -

1. Remove mower fram tractor (See "I"O

REMOVE MOWER" inthis section of

this manual).

2. Work bolt off both mandrel pulleys and

idler pulleys.

3. Pull bait away from mower.

Mandrel

Pulte Idler

Mandrel

Pulley

24

BELT INSTALLATION -

4. Install new belt in reverse order of

removal.

5. Make sure belt is in all pulley grooves

and inside all belt guides.

6. Install mower in reverse order of

removal instructions.

TO ADJUST BRAKE

Yourtractor is equipped with an adjustable

brake system which is mountedon the

side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at highspeed in highest

gear on a level dry concrete or paved

surface, then brake must be adjusted.

1. Depress dutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operating arm and nut =A"on brake rod.

3. If distanceis other than 1-9/16", loosen

jam nut and turn nut "A" untildistance

becomes 1-9/16". Retightenjam nut

against nut "A".

4. Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feat in highest gear,

further maintenance is necessary.

Contact a Sears or other qualified

service center.

With Parking Brake "Engagad"

Operating

Arm

Do Not touch this nut. It further brake adjust-

merit is necessary contact your nearest

authorized sentice center/department

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installationguide decal on bottom

side of left footrest.

1. Remove mower (See "TO REMOVE

MOWER" in this section of this

manual.)

2. Remove belt from stationary idler and

clutching Idler.

3. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

4. Pull belt toward front of tractor and

remove downward from around

engine pulley.

5. Install new belt by reversing above

procedure.

Engine

Pulley

Clutching Idler--

Stationary Idler.......

Transmission

input Pulley _

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

2. Start engine and move motion control

lever until tractor does not move

forward or backward.

3. Hold motion control lever in that

positionand turn engine oft.

4. While holding motion control lever in

place, loosen the adjustment bolt.

5. Move motion control lever to the

neutral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, ifthe

tractor stillcreeps forward or backward

while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

25

2. Move the motion control lever 1/4 to

1/2 inch in the directionit is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor stillcreeps, repeat above

steps untilsatisfied.

MotionControl NsulralLock Gate

Lever

TRANSMISSION REMOVAUREPLACE-

MENT

Should your transmission require

removal for service or replacement, it

should be purged after reinstallationand

before operating the tractor. See

"PURGE TRANSMISSION" inthe

Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steedng wheel crossbars are not

horizontal (left to dght) when wheels are

positioned straight forward, remove

steedng wheel and reassemble per

instructionsin the Assembly section of

this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage

has occurred to affect the front wheel toe.

in or camber, contact a Sears or other

qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining dng and

washers to allow wheel removal (rear

wheel contains asquare key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle.

Insert square key.

4. Replace washers and snap retaining

dng securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BA'i-I'ERY

A

4BkCAUTION: Lead-acidbatteriesgenerate

explosivegases. Keap sperks,itarn_ and

srno_ng materialsaway from batteries.

Alwayswear eye protectionwhen around

batteries.

it yourbatteryis tooweakto startthe engine, it

shoLldbe recharged.(See "BATTERY"inthe

MAINTENANCE section of this manual).

If "jumper cables"are used for emergency

starting, follow this procedure:

IMPORTANT: Yourtractor is equipped with a

12 volt negative grounded system. The other

vehical must also be a 12 volt negative

grounded system. Do not use your tractor

battery to startothervehicles.

TO A'I-rACHJUMPER CABLES -

1. Connect each end of the RED cable to

the POSITIVE (+) terminal of each

battery, taking care not to short

against chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully

charged battery.

3. Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Positive Terminal

=Cables

Positive Battery

26 Terminal

REPLACING BA'I'FERY

,_CAUTION: Do not shortbattery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings,etc.

Positiveterminal must be connected first

to prevent sparking from accidental

grounding.

1. Lift seat pan to raised position and

open battery box door.

2. Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

3. Install new battery with terminals in

same position as old battery.

4. First connect RED battery cable to

positive (+) terminal with hex bolt and

keps nut as shown. Tighten securely.

5. Connect BLACK grounding cable to

negative (-) terminal with remaining

hex bolt and keps nut. Tighten

securely.

6. Close battery box door.

Battery

Box

Keps Nut_ : Boff

Positive(Red) CaNe Negative(Black)Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged widng may cause your

tractorto run poorly,stop running,or

preventit from starting.

•Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash. 27

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilttoward engine and liftoff of

tractor.

4. To replace, reverse above procedure.

ector

ENGINE

Maintenance,repair,or replacementof the

emissioncontrol devicesand systems,which

are beingdone at the customersexpense,

may be performed by anynon-roadengine

repairestablishmentor individual.Warranty

repairs must he performed by an authorized

engine maoufacturer's serviceoutlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been presetat the

factory and a_ shouldr_t be

necessary.Check adjustmentas described

belowbefore loosening cable, if adjusknentis

necessary,proceed as follows:

1. Withengine not running,movethm_e

controlleverfrom aiow to chokepos'_on.

Slowlymove leverfromchoketo fast

position.

2. Checkto sse ifhole in throttleleverand

hole in speed co_mJbracketare aligned.

3. Ifholesare net aligned, loosencable

clamp screw and align the holesby

inserti_ a penoi ora 1/4"dn'nbitthrou_

bcth holes.

4. Pul throttlecable up to removeslackand

tightencable clampscrew. Remove

aJgnmentpencilor dril bit.

Cable

Screw

Speed Control

Throttle Lever

TO ADJUST CARBURETOR

The carburetorhas been presetatthe facto_

and adjustment shouldnot be necessary.

However,minor a_ustrnsnt may be required

to compensate for differences in fuel,

temperature, altitude or load. If the carburetor

does need adjustment, preeead as follows:

In general,tuming the adjusting needlesIn

(dock,vise) decreases the supply of fuel to

the engine gMng a leaner fuel/air mixture.

Turningthe a_usting needles out (counter-

clockwise)k'_reasesthe supply of fuel to the

engine giving a richer fueVair mixture.

IMPORTANT: Damage to the needles and

seats in carburetor may result ifturned in too

tight.

NOTE: The carburetor on thisengineis low

emission.It is equippedwith an idle_uet

aclusting needle witha imiter cap, which

allows some adjustment wi_in the Iknlts

ailowedby the cap. Do not attempt to remove

the limltercap.The lirnker cap cannot be

removed without breaking the a_usting

needle.

1. Be sure you have a clean air filter and the

throttle controlcable is adjusted properly

(seeabove).

2. Startengineand allowto warm for_e

minutes. Make adFJs_nentswith engine

runningand shift/hlolton controllever in

neutral(N) pesi_ee.

3. Idle seeed setting- With throttle control

lever inslow pes_on, engine shouldidle

at 1750 RPM. ifengine idlestoo slowor

fast,turnidlespeed adjusting screw in or

out unfil con'octidleis attained.

4, Idlefeel needle setlJno- W'ril3throttle

control lever in slow posl_on, tom idle fuel

a_usttnent ueede In (dsckwise)unltl

enginebeginsto ale andthen turnout

(counterclockwise) until engine runs

rough.Turn needleto apointmidway

betweenthose two positions.

5. Recheckidle speed. Rea_ust if neces-

sary.

ACCELERATIONTEST -

6. Move throttlecontrol lever fromslow to

fastpesilton.Ifengine hesitatesor dies,

turn kJefuela_ustingneedle out

(eeunterd_) 1/8tom. Repeat test

and continueto adjust,ifnecessary,until

engine acceleratess_ly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact a Sears or other

qualified service center, which has proper

equipment and expedence to make any

necessary adjustments.

IdleSpeed

Adjusting

Idle Fuel

Needle

28

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

_, CAUTION= Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

stodng in any enclosure.

TFL_C'rOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructionsin

the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-

nance section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BA'rrERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long pedods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TERMI-

NALS" in the Maintenance sectionof

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevant

gum deposites from forming in essential

fuel system parts such as carburetor,fuel

hose, ortank dudng storage.

Also, expedance indicates that alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids dudng storage. Acidic gas can

damage the fuel system of and engine

while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run untilthe

fuel lines and carburetor are empty.

•Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur,

•Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizingthe formation of

fuel gum deposits dudng storage. Add

stabilizer to gasoline in fuel tank or

storage co_ainer. Always follow the mix

ratiofound on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLIN DEn(S)

1. Remove spark plug(s).

2. Pear one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignitionkey to =STAR'r" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

•Replace your gasoline can it your can

startsto rust. Rust and/or dirtin year

gasoline will cause problems.

•If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

•Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are stillwarm.

29

TROUBLESHOOTINGCHART

PROBLEM

Willnotstart

Hard to start

Engine will not

turn over

CAUSE

t. Out of fuel.

2. Engine not "CHOKED"

properly.

3. Engine flooded.

4, Bad spark plug.

5. Dirtyair filter.

6. Dirty fuel rifler.

7. Water in fuel.

8, Loose or damaged wiring.

9. Carburetor out of adjustment.

10.Engine valves out of

adjustment.

1, Dirty air rilter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged widng.

7. Carburetor out of adjustment,

8. Engine valves out of

adjustment.

I. Brake pedal not

depressed

12. Attachment clutch is

engaged.

3. Weak or dead battery.

4. Blown fuse.

5, Corroded battery terminals.

6. Loose or damaged widng.

7. Faulty ignitionswitch.

8, Faufly soleooid or starter.

CORRECTION

1. Fill fuel tank.

2. See "TO START ENGINE"

in Operation section.

3. Wait several minutes before

attempting to start,

4. Replace spark plug.

5. Clean/raplace air filter.

6, Replace fuel filter.

7. Drain fuel tank and carbura-

tor, refilltank with fresh

gasoline and replace fuel

filter.

8. Check all widng.

9. See "To Adjust Carburetor"

in Service Adjustments

section.

10.Contact a Sears or other

qualified service center.

1. Clean/replace air rifler.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Drain fuel tank and refill with

fresh gasoline.

6. Check all widng.

7, See "To Adjust Carburetor"ir

Service Adjustments

section,

8. Contact a Sears or other

qualified service center.

1. Depress brake pedal.

2. Disengage attachment

clutch.

3, Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all widng.

7. Check]replace ignition

switch.

8. Check]replace solenoid or

starter,

9, Contact a Sears or other

qualified service center.

9. Faulty operator presence

switch(as),

Engine clicks but 1. Weak or dead battery. 1. Recharge or replace battery,

will not start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. ,3. Check all widng.

4. Faulty solenoid or starter. $. Check]replace solenoid or

stort_r.

Loss of power 1, Cutting too much grass/too 1. Set in "Higher Cut" positiorv'

fast. reduce speed.

2. Throttle in "CHOKE-" 2. Adjust throttle control.

position, 3O

TROUBLESHOOTING CHART

CAUSE CORREC_ON

)ROBLEM

LOSSof power

continued)

Excessive

vibration

Engine continues

to run when

operator leaves

seat with

attachment

clutch engaged

Poor cut -uneven

Mower blades will

not rotate

3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

1O.Spark plug wire loose.

11.Dirty engine air screenffins.

12. Dirty/clogged muffler.

13.Loose or damaged wiring.

14.Carburetor out of

adjustment.

15.Engine valves out of

adjustment.

1, Worn, bent or loose blade.

2, Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety

presence control system.

I1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves,

and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent

from build-up of grass,

leaves, and trash around

mandrels.

1. Obstruction in clutch

mechanism.

2. Worn/damaged mower

drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

3. Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill

with fresh gasoline.

9. Drain fuel tank end

carburetor, refill tank with

fresh gasoline and replace

fuel filter.

10.Connect and tighten spark

plug wire.

11.Clean engine air screen/

fins.

12. Clean/replace muffler,

13.Check all wiring.

14.See "To Adjust Carburetor"

in Service Adjustments

section.

15,Contact a Sears or ether

qualified service center.

1. Replace blade.

Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s).

Replace damaged parts.

1. Check wiring, switches and

connections. If not correcte_

contact a Sears or other

qualified service center.

I 1. Replace blade. Tighten

blade bolt.

. Level mower deck.

• Clean underside of mower

housing.

i4. Replace blade mandrel.

5. Clean around mandrels to

open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

31

PROBLEM

Poor grass

discharge

'ROUBLESHOOTING CHART

CAUSE

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Loss of drive

1. Engine speed too slow.

2. Travel speed ton fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure,

6. Wom, bent or loose blade.

7. Buildupof grass, leaves and

trash under mower.

8. Mower drive belt wom.

9. Blades improperly installed.

10.Improper blades used.

11.Clogged mower deck vent

holes from buildupof

grass, leaves, and trash

around mandrels.

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burned out

3, Faulty lightswitch.

4. Loose or damaged widng,

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Freewheel control in

"disengaged" position.

2. Motion ddve belt worn,

damaged, or broken.

3. Air trapped in transmission

dudng shipment or

servicing.

CORRECTION

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tiros for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower ddve belt.

9. Reinstall blades sharp edge

down.

f0.Replace with blades listed

in this manual.

11,Clean around mandrels to

open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check widng and connec-

tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec-

tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

=engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

Engine "backfires" 1. Engine throttle control not 1. Move throttle controlto

whenturning set at "SLOW" "SLOW" position and allow

engine position for 30 seconds to idlefor 30 seconds before

"OFF" before stopping engine, stopping engine.

32

SCHEMATIC

TRACTOR"" MODEL NUMBER 917.272066

B_-"_-_/_/!__- -- _°

33

ELECTRICAL TRACTOR -- MODEL NUMBER 917,272066

iI

ii

33 ! ....

_ i 52 _

i

/

/ I

34

ELECTRICAL TRACTOR -- MODEL NUMBER 917.272066

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt, Hex Head 1/4-20 uric x 3/4

8 156417 Case, Botte WMech Hinge

16 161343 Switch, interlock N OpWN Opn

21 175688 Harness, Light Socket (Includes 4152J)

22 4152J Bulb, Light

24 4799J Cable, Battery, 6 Gauge, Red, 11"

25 146147 Cable, Bottely, g Gauge, Red, W/lit '_Ire

26 175158 Fuse, 20Amp

27 73510400 Nut Keps Hexl/4.20 Unc

28 4207J Cable, Ground, 6 GaL_ge,Black, 12"

29 160784 Switch, Plunger Normal Op Olive

30 175566 Switch, Ignlitc_

33 1404(_ Key, Ignition

40 178440 Harness, Ignition

41 711104_ Bolt, Hex Head, Fin. 1/4-20 X 1/2

42 131563 Cover, Terminal, Red

43 178861 Solenoid

45 121433X Ammeter Rectangular

52 141940 protection Wire Loop

81 109748X Ralay Asm.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

TRACTOR--MODEL NUMBER 917.272066

CHASSIS AND ENCLOSURES

12

3

74 2O8

36

TRACTOR--MODEL NUMBER 917o272066

CHASSISAND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis Stamping

2 176554 Drawbar

3 17960612 Screw 3/8-16 x 3,'4

5 155272 Bumper HoodJDash

9 168337X013 D_sh

10 STD533710 Bolt, Cardage 3/8-16 x 1

11 155927 Panel, Dash, LH.

12 145660 ClipTinner man Grille p/t_

13 172107X010 Panel, Dash, R.H.

14 17480608 Screw Thdrol 3/8-16 x 1/2

17 144983X558 Hood Assembly

18 126938X Bumper Hood

25 19131312 Washer 13F32 x 13/16 x 12 Gauge

26 STD541437 Nut

28 178987X558 Grille Lens Asm

29 155217)(599 Lens, Grille

30 175692X558 Fend/Ftrest Pnt STLT

31 139976 Bracket, Fender Suppo_t

37 17490508 Screw Tndrol 5/16-18 x 1/2 Tyt

38 175710 Bracket Asm. Plvct Mower Rear

51 73800400 Nut Lock w/Insert 1/4-20 UNC

52 19091416 Washer 9/32 x 7/8 x 16 Ga.

53 145201 Bracket Gritte Pickolf LH

54 161464 Screw Hex Wshd 8-18 x 7/_

55 14520_ Bracket Grille Pickofl RH

57 $1_522507 Bolt, Fin Hex 1/4-20 UNC x .75

58 150127 Duct Air Engine P/L LT

60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

64 154798 DashLower STLT

74 73_80600 Nut Crowntock 3/8-16 UNC

142 165867 Plate Rolnforcemect STLT

143 154966 Bracket Swaybar Chassis

144 175552 Bracket Pnt Footrest STLT

145 156524 Jod Pivot Chassis/Hood

159 155123X428 Cupholc_r

206 170165 Bolt Shoutder5/16-18Tr

207 17670508 ScrewTndrol 3/16-18xl/2"FYTT

2_8 17670608 ScrewThdml 3/8-16xl/2

212 165919 Insert Lens Reflective

- - 5479J Plug, Button

NOTE: All component dimensions given in U.S. inches

1inch = 25.4 mrn

37

TRACTOR-- MODEL NUMBER 917.272066

GROUNDDRIVE

197 ._" " "

,../" 164 63 . 1641 42

32

2 32

62

52 36

3O

212

70 116

_8: _202

TRACTOR -- MODEL NUMBER 917.272066

GROUNDDRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO. DESCRIPTION

1...... Trap.saxle (See Breakdown) 65 $1_551143 Washer

HydroGr314-0510 66 154778 Keeper Belt Engine Hydro

8 165868 Rod Shill Fender Adjusl 70 134683 Keeper Belt Engine

10 STD561210 PlnCofter 1/8xl CAD 71 169183 StrapTorqueLhHydro

14 10040400 Washer Lock Hvy Hetical 73 169182 Strap Torque Rh Hydro

15 7_ Bott Hex FLGHD 5/16-18 x Gr 5 74 137657 Spacer

16 STD541431 Nut Lock Hex W/lns. 5/16-18 Unc 75 121749X Washer 25/32 x 1-1/4 x 18 Gauge

19 STD541437 Nut Lock Hex W/Wsh 3/8-18 Unc 76 STD581075 E-Ring

21 130564 Knob, Deluxe 1/2-13 77 129683X Key, Square

22 169498 Rod, Brake Hydro 78 121748X Washer 25/32 x 1-5/8 x 16 Gauge

24 73350600 Nut, Hex Jam 3/8-16 Unc 81 165596 Shelf Asm CrossTapered

25 196888X Spdng, Brake Rod 8_ 165711 SpdngTorslon

26 STD551037 Washer 83 19171216 Washer 17/32x3/4xlTGa.

27 STD961210 Pin Cotter 1/8 x 3/4 CAD. 84 169594 LlnkTransaxle

28 175765 Rod, parking Brake 89 164890X428 Console, Shift

29 71673 Cap, Parking Brake 90 124346X NUt Self-Thd Wsh-hd 1/4 Zinc

30 169592 Bracket, Transaxle 96 170201 Control Bypas_ Hydro 20" "13res

3_ 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 96 44.97H Retainer Sprlng 1"ZlncJCad

34 175578 Shaft, Foot PedaJ 116 72140608 Bdlt Rdhd Sqneck 3/8-16 x 125

35 120183X Beadng, Nylon 120 73900600 Nut Lock Fig 3/8-16

36 19211616 Washer 150 175456 Spacer Retainer

37 1572H Pin, Rdl_ 151 19133210 Washer 13/32 x 2 x 10 Ga.

38 196936 Pulley, Composite, Plat 156 166002 Washer Srded 3/161D x 1.125

39 74760648 Bolt Fin Hex 3/8-16 x 2-3/4 158 165589 Bracket Shift Mount

40 175461 Spacer, Split 159 165494 HubTageredFl_geShiftLt

41 175556 Keeper, Belt Idler 161 7214041_ Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5

42 19131312 Washer 13/32x13/16x12Ga. 162 79680400 NutCrowolockl/4-20Unc

47 127783 Pulley, Idler, V-Groove 196 74780416 Bolt Hex Fin 1/'4-20 Unc x 1 Gr 5

48 154407 Bellcrack, Clutch 164 19091010 Washer 5/8 x .281 x 1OGa

49 123205X Retainer, Belt 165 165623 Bracket Pivot Lever

50 STD523715 Bolt Hex Hd 3/8-16 x 1-1/2 166 166880 Screw 3/16-18 x5/.8

51 $1D541437 NutCrownlock3_-16UNC 168 1_ BdltShoulder3/16-18x.561

52 STD541431 Nut, Crowdlock 5/.15-18Unc 169 196580 PtateFastening

53 196710X Link, Clutch 197 169613 Ny_iner Snap-ln3i8"lD

55 196709X 9pnng, Retarn, Clotch 198 169593 Washer Nyl 7/8 ID x ,105" Hyd

56 17960616 Screw 3/8-16 x 1.04 199 169612 Bdlt Shoolder 5/.16-18UNC

57 140294 V-Belt 200 72140508 B_t Rdhd Sgnk 5/16-18UNC x 1

59 169691 Keeper, Ceoter Span 2_ 72110614 Bdlt Cart Sh 3/8-16 x 1-3/4Gr,5

51 17969612 Screw. 3/8-18 x3/4 212 145212 Nut Hex Fig. Lock

62 9683R Cover, Pedal

63 175410 Polley, Engine NOTE: Alt compeneut dimensions given in U,S.

64 71170764 Bolt Hex 7/16-20x 4 Gr. 5 inches 1 inch=25.4mm

39

TRACTOR-- MODEL NUMBER 917.272066

STEERINGASSEMBLY

J

\

\

\

\

\

\

4O

TRACTOR -- MODEL NUMBER 917.272066

STEERINGASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768 Steedng Wheel

2 154427 Axle Assembly STMP Dropped STL

3 169840 Spindle Assembly, LH.

4 169830 Sptndte Assembly, R.H.

5 6266H Beadng, RaCe, Ti_rust, Hardened

6 121748X Washer 25/32 x 1-5/8 x 16 Gauge

7 19272016 Washer 27132 x 1-1/4 x 15 Gauge

8 1200_029 Ring, Kllg

9 3366R Beadng, Steering Colurnn

10 175121 [_raglIP_<

11 STD551137 Washer, Lock

13 136518 Spacer Brg Axle Front

15 145212 Nut, Hexftange Lock

17 177878 Sheft As_sembly,Steering

26 126847X Bushing, Link, Drag

28 19131416 Washer 13/32 x 7/8 x 16 Gauge

29 17060612 Screw 3/8-16 x 3/4

30 STD561210 Pin

130465 Rod,Tie

36 15509_ Bushing, Steedn 9

37 152927 S_ew

38 139769 Insert, Steering Wheel

3_ 19133812 Washer 13/32 x 2-3/8 x 12 Gauge

40 STD541537 Nut LockCenter3_-24UNF

41 100711L Adaptor, Steedng Wheel

42 145054x425 Boot, Steedng Shaft

43 121749X Washer 25/32 x 1-1/4 x 15 Gauge

44 153720 Extension Shaft Steering LR.LT

46 12123_X Cap, Spindle

47 6855M Figing, Grease

51 STD541431 NutLockHexwgns. 5/16-18UNC

54 74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/4

63 $1D523710 Bolt, Fin Hex 3/6-16 UNC x 1 Gr 5

65 160367 Spacer Brace Axle

67 72140615 Bolt Rdhd Sgnk 3/6-16 x 2-1/4

68 169827 AxLe,Brace

71 175146 Stee_ng Asrn

8_ 169635 Bracket Susp Chassis Front

85 133835 Fastner Chdstrnas Tree

88 175118 Bclt Shoulder 7/1 6-20

91 175553 Clip Steering

NOTE: Allcomponent dimensions given in U.S. inches

1inch = 25.4 turn

41

ENGtNE TRACTOR -- MODEL NUMBER 917.272066

38

37 29

-- 33

OPTIONAL EQUIPMENT

Spark Attester

.%. ---- /.YL_ .÷ .

42

ENGINE TRACTOR-- MODEL NUMBER 917.272066

KEY PART

NO. NO. DESCRIPTION

1 170548 Cordrol,ThrotUe

2 17720410 Screw, Hex Hea,d, Thread Cutting 1/4-20 x 5_

3...... Engine, (See Bmak.dovm) KohJerModel No. CV460-26509

4 174667 Muffler

13 12-041-03 Gasket Kohler

14 148456 Tube Drain Oil Easy

16 S']D551237 Washer

23 169837 Shield Brn_br Guard

29 137180 Arrestor, Spark

31 109202X Tank, Fuel

32 158990 Cap Assembly, Fuel Sears, Vented

33 123487X Clamp, Hose

37 137040 Line, Fuel

38 148315 plug, Drain Oi_Easy

44 17670412 Screw, Hex Washer Head, Tnd., Roll. 1/4-20 x 3/4

45 17(_00612 Screw Hex Wsh Tndr 3/8-16 x3/4

46 19Q91416 Washer 9/32 x 7/8 x "_6Gauge

77 19101216 Washer 5/16 x 3/4 x 16 Ga.

80 74760508 Bo9 Hex Hd 5/16-18 Unc x 1/2

81 73510400 Nut Keps Hex 1/4-20Unc

101 M73(_30800 NutFlarvgeM8-1.25Non-LkZlnc

la5 17120616 Screw 3/8-16 x 1

NOTE: All component dimensions given in U.S, Inches

1 Inch = 25.4 mm

43

TRACTOR-- MODELNUMBER917.272066

SEATASSEMBLY

KEY PART KEY PART

NO. NO, DESCRIPTION NO. NO. DESCRIPTION

1 140123 Seat 13 121248X Bushing, Snap

2 140551 Bracket, Pivot, Seat 14 72050412 Bo_t, Can'lage 1/4-20 x 1-1/2

3 71110616 Bo_t 15 134300 Spacer, Split .28 x .88

4 19131610 Washer 13/32 x 1 x 10 Gauge 16 121250X Spring

5 145006 Clip, Push*In Hinged 17 t2397_ Locknut, Flange 1/4 Grade 5

6_1437 Nut 21 171852 Boit, Shoulder 5/16-18UNC

7 124181X Spring, Seat 22 S]_541431 Nut

8 17000616 Screw 3/8-16x1-1/2 24 19171912 Washer 17/32x1-3/16x 12Ga.

9 19131614 Washer 13/32 x 1 x 14 Gauge 25 127018X Bolt, Shoulder 5/16-16 x ,62

10 174894 Pan, Seat

11 166369 Knob Seat NOTE: All componen| dirnenslons given inU.S.

12 121246X Bracket, Switch Mounting inches 1 inch = 25,4 mm

44

DECALS TRACTOR -- MODEL NUMBER 917.272066

9_3 7 7 5 4 1_

8

10

\12

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 156811 Decal, Oper. Instr. 13 177336 Decal, Lower Dash

2 177368 Decal, HP Engine 14 160396 Deck, V-Belt Schematic

3 171698 Decal, Hood, R.H. 16 138047 Decal, Batte WDiehard

4 171699 Decal, Hood, LH. 20 149516 Decal, Battery Dngr/Psn Eng

5 171763 Decal Hood Replacement -- 138311 Decal, Lift H_dle

6 133644 Decal, Customer Mziintenance -- 165800X428 Ped Footrest LH STLT

7 177325 Decal, Hood Side -- 165799X428 Pad Footrest RH STLT

8 172331 Decal, Deck --169210 Decal By Pass LT Hydro

9 163204 Decal, Fender, Crattsman -- 179217 Owner's Manual, English

10 156439 Decal, Fender Danger -- 179218 Owner's M_nual, Spanlsh

12 146046 Decal, V-Belt Drive Schematic

WHEELS &TIRES KEY PART

NO. NO. DESCRIPTION

4,10

1 59192 VEdveCap, Tire

2 65139 Stem, Valve

3 1067.22)( _re, Front

4 59904 Tube, Front]Ire

(Not Provided, Service Item Only)

5 106732X427 Rim.Front

6 278H Fitting, Grease (Front Wheel Only)

7 9040H Beadng, Flange (FrontWheel

8 106108X427 Rim, Rear

9 122082X 13re, Rear

10 7152J Tube, RearTire

(Not Provided, Service Item Only)

11 104757X428 Cap, Axle

- - 144334 Sealant, ]3re 10 oz.

NOTE: All component dimensions given In U.S.

irK:hes1 Inch = 25.4 mm

45

TRACTOR- - MODEL NUMBER 917.272066

LIFTASSEMBLY

46

TRACTOR -- MODEL NUMBER 917.272066

LIFTASSEMBLY

KEY pART

NO, NO. DESCRIPTION

1 159460 Lift Lever Inner Wire Assembly

2 159471 She5 Assembly, I.llt

3 10o-767X Pin, Groove

4 12000002 E-Ring

5 19211621 Washer 21132 x 1 x 21 Gauge

6120183X Bearing, Nylon

7 125631X Gdp, Haedle, Fluted

8 122365X Button, Plunger, Red

11 139865 Link, Lift, L.H.

12 139866 Link. tJtt. R.H.

13 S'FD624(X_ Retainer Spdng

15 173288 Link, Front

16 73350800 Nut, Hex, Jam 1/2-13 UNC

17 130171 Trunnion

18 73800800 Locknut, Hex, with Washer Insed 1/2-13 UNC

19 139868 Arm, Suspension, Rear

20 163552 Retainer Spring

31 16_865 Beaedg, Pvt, Ufi

73540600 Nut, Crownlock 3/8-24

NOTE: All component dimensions given in U.S. Inches

1 Inch = 25.4 mm

47

TRACTOR -- MODEL NUMBER 917.272066

MOWERDECK

157 01167

154

5

147 14

>21

48

TRACTOR -- MODEL NUMBER 917.272066

MOWERDECK

KEY PART KEY PART

NO, NO. DESCRIPTION NO. NO.

1 165892 Mower Deck Assemely, 42 _59 141043

2 $1D533107 Bolt 67 149846

3 138017 Bracket Assembly,Sway Bar, 68 144959

Fro_ 09 73800600

4 165460 Bracket Sway Bar 35/42" eck 10t 136420

5 $1D6240_ RetalnerSprlng 102 71(_10t0

6 130832 Arm, Suspension, Rear t0G 19061216

8 850857 Bolt, Hex 5/6-24x1.25Gr. 8104 STD551110

9 $IO551t3",' Washer, Lock 105 t6079_

10 140296 Washer, Hardened 106 2029J

11 134149 Blade, Mulching 111 155197

13 137645 Shaft Assembly, Mandrel, Vented 112 155198

14 128774 Housing, Mandrel, Ventod 113 17060514

15 110485X Beadng, Ball, Mandrdl 114 $1]_541431

16 174463 Stripper, Mower Deck 115 72110504

18 72140505 Bolt, Cardage 5/16-18x5/8 116 4898H

19 132827 Bolt, Shoulder 117 165746

20 159770 Baffle, Vodex 118 73930600

21 STD541431 NutCrownlock5/16-t8UNC 119 STD551CG7

Z2 134753 Stiffener Bracket 121 143723

23 131267 Bracket, Deflector 129 19t31312

24 105304X Cap, Sleeve 130 STD523710

25 123713X Spring, Torsion, Detlector 131 S_T.333710

26 110452X Nut, Push 142 165890

27 t30968X428 Shield, Deflector 143 157109

28 19111016 Washer 11/32 x 5/8 x 16 G& 144 158634

29 131491 Rod,Hinge 145 165888

30 157722 Screw Thdret Washer Head 146 171077

31 129_63 Washer, Spacer 147 131335

3_ 1535.35 Pulley, Maodrel 148 169022

33 137266 Nut, Toplock, Flanged 149 165898

34 S_533717 Bolt 150 19091216

36 131494 Pulley, Idler, Flat 151 169670

37 $1D551_37 Washer 13i32x13/16x16Ga 152 169676

40 S_541437 NutCrowrdock3_-16UNC 153 169674

44 140088 Guard, Mandrel, LH. 154 169675

45 S'1I)0940(_ Retainer 155 169671

46 137729 Screw, Tnd. Rell t/4-20xs/8 156 169672

48 133944 Washer, Hardened 157 169669

49 174284 Roller Assemb]y, Cam Foilower 158 17720410

50 131340 Bolt, Shoulder #10-24Gr. 5 159 72140614

51 $3_541410 Locknet - - 130794

52 139888 Bolt, Shoulder 5/16-18 UNC

53 131845 Arm Assembly, Pad, Brake --169583

54 133943 Washer, Hardened

55 155046 Arm, Idler

56 165723 Spacer, Retainer

DESCRIPTION

Guard, TUV Idler

Knob Custom Oval

V-Bell

Nut Lock Hex w/Ins. 5/6-16

Mulcher Cover

Screw Pan Hd Phillips 10-24 x 5/8

Washer #10

Washer, Lock

Letctl Assembly, Bagger

Nut, Weld

Bracket, Gauge, Wheel LH.

Bracket, Gauge, Wheel R.H.

Screw Taping 5/16-18

Nut. Hex, Keps 5/16-18 Unc

Bolt, Carriage 5/16 Unc x 1/2

Bolt, Shoulder

Wheel, Gauge

Nut. Centeriock 5//8-16

Washer 5/8 x 7/8 x 14 Gauge

Bracket

Wa,she r 15/32 x 15/16 x12 Ga.

Bolt, Fin Hex 5/8-16 Uric xl Gr. 5

Belt, Rdhe Sqnk 3/6-16UNCx 1

Arm Spring Brake Mower

Bracket Arm Idler 42"

Keeper BeR 42" Clutch Cable

Pulley Idler Flat

BeltCarriage Idler

Spdug Extension

Spdng Return Idler

Retainer Spring Yellow Zinc

Washer 9P32 x 3/4 x 16 Ga.

Bracket Clutch

Cable Clutch 42 In

Washer Rat 3/8" Type B

Spring Retainer

Spring Retention Lever

Spacer

ROdClutch

Screw Hex Tnd Cut 114-20 x5/8

Bolt Rdhd Sqn 3/8-16 UNC x 1* 5/4

Mandrel Assembly (Includes Key

Numbers 8-10, 13-15, 31 and 32)

Rablace ment Mowe r,Ccmplet e

NO'I1E: All component dheenstons given In U.S.Inches

1 inch = 25.4

49

7g

73

17

16

32

120_

19

124

,,11

i i

=_,

oZ¢

oO

m_

rm

zr-

fo

o

0_

60

58

48 107 _43

TRACTOR - - MODEL NUMBER 917.272066

HYDRO GEARTRANSAXLE--MODEL NUMBER 314-0510

KEY PART KEY PART

NO. NO, DESCRIPTION NO. NO. DESCRIPTION

1170_51 Main Housing, Assembly 59 170408 Rotor, Brake

60 142883 Brake Puck

2 170_52 Side Housing, Assembly 61 142881 puck Plate

3 17G353 Center Sectlcn, Assembly 62 142887 Brake Actuating Pin

4 170354 Swashplate, Trunlo_Machined 63 170410 Hfhcs 1/4-20x2 W/Patch,

5 169898 Block - Assembly SpedaiFlange

6 170355 Sealant 10.50z 64 142892 Bolt, 1/4-20 X 1 W/Patch

7 170356 Hex Flange Screw 1/4-20 X t .25 65 170411 Spacer

8 170_57 Stud, 5/16-24 Hex Double End 66 170412 Spdng, Brake Arm Bias

9'L7G358 Shaft, Input 67 170413 Sq. Hd. Boll 5/16-24-Ribbed

10 170359 Ring-Retaining 68 170414 Arm, Brake

11 170360 Spacer 69 170415 Slottnd Hex Nut 5/16-24

12 169870 Ring- Retalning 70 170416 Cotter Pin 3/32 X 3/4

13 170361 Seal, Up .67 X 1.58 X .276 71 170417 Compression S pdng Brake

14 169869 BSh Brg 17ram rd X 40ram Od X As_-Drag

16 170362 Hex Flange Hend Screw 5/16-24 X 72 170418 Washer, Hf .5 I.D. X 10.D. X

0.75 1032

17 170_63 Up Seal 18 X 32 X773 142884 Flat - Washer 11/32 LB. X 7/8

O.D

18 170364 Arm, Contr¢_ 74 170419 Oil Seal .625 X 1.0 X .25

19 150771 Bearing, 30x52xl 3 Thrust 75 170420 Check Plug Assembly, .027,

23 170365 Check Plug Assembly, Washer Washer

24 170366 Shaft, Motor 76 170421 Stud, 5/16-24 Fdcllon Pack

27 170367 Gear- Pir_on, 13t 77 170422 Puck, .330 X 1.50 X .0975

28 170368 t0V48t Gear

29 170369 Gear, t0t Jacksheft 78 142969 Spdng,He_icaIComp

30 17_370 60t BullGear 79 142980 Spacer

31 170371 Sleeve Searing .75 X 1.575 X.625 80 150778 Hex Lock Nut 5/1 6-24Unjf

(Nylon Insert)

32 170389 SleeveBea shg(O utboard) 81 170423 Wedge, Fdctton Pack

.75xl .750x.625

33 142991 Washer, 3/4 Id X 1-1/20d X 8_ 170424 Clip, Washer .316x1.50x. 1046

(Rated)

.13Thk 83 161162 Pin, Stanrt atrt Headless

34 170390 Lip Seal Asle Seal 84 170425 Fitting, 5/16 See 5/32 Tube

35 170_91 Shaft, Axle .75 Xl 1.39(Key, R.H.) 85 170426 Hose, Expansion Tank

36 170392 Shaft, Axle .75 X16.99 (Key,LH.) 86 170427 ExpansionTank

37 150792 Miler Gear (SpHned) 87 170424 Cap -Poppet Valve

38 150793 Miter Gear 15t (0.5 Id) 88 170429 Boll, Self Tapping 10-32 X 1/2

39 150809 Shaft 90 170430 Puck, inner Wedge

40 170393 Ring, Spiral Retainlng _3 170431 Spring Clip -Housing Thrust

41 170394 PEn, Jackehaft 107 170432 Deflector

42. 170395 Magnet, Ring 108 170433 Washer,Motor Shalt .7lid x

43 170396 Spring, Bypass 1.15odx.O30thk

44 150797 Hydro Mtg Screw 3/8-24 X 2.5 109 170434 plug, See #6

Long 111 170435 O-Ring.07X.30t LD.

45 17G3_7 Filter 112 170436 Shield, Vent

46 17G398 Base, Filler 113 170437 Bracket, Support Expanaion

47 17G399 Actuator, Bypass Tank

48 170400 Rod, Bypass Actuator

49 170401 Arm, Bypass 116 170438 SiliconSponge

50 170202 Retaining Ring .250 External 119 170439 Fan, 7 In.

120 170440 Pulley

51 170403 Seal, Up .741 X .250 X .250 Tc 121 170441 Hex Lock Nut 1/2-20 (Nylon

52 170404 Flat Washer, 5/8 Irt X 1.00d Insert)

X.05 Tilk 122 170442 We.sher, BellevIIle

53 170405 RetainingRing 123 170443 BeltKeeper

54 170406 Bearing, Center B_ock 124 170444 Ce rder SeclJc_t-Filler-Bypass

55 142977 Spring -Helical Compression Assembly

56 142978 Washer

57 150798 20w-50 01] 125 170445 Flitel"Assembly

58 170407 Brake Yoke 126 170446 Fan - Pulley Service Assembly

127 170447 Seal - O-Ring Kit

128 173165 Kll, Expansion Tank

900 1667_8 Transaxle Complete

NOTE: All component dimensions given In U.S.

Inches 1inch = 25.4 mm

51

TRACTOR-- MODEL NUMBER 917.272066

KOHLERENGINE-MODELNUMBER CV460,TYPE NUMBER26509

CYLINDER HEAD, VALVE AND BREATHER I

\

11

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@

t8

52

TRACTOR -- MODEL NUMBER 917.272066

KOHLERENGINE-MODELNUMBERCV460,TYPE NUMBER26509

CYLINDER HEAD/VALVE/BREATHER CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 25-351-O1-S Lifter, valve (2) 1 12-032-O3-S Seal, crankshaft

2 12-755-94-S Kit, cylinderhead (Includes 2 Block, cylinder

3-17, Gasketa 12 041 01-S _tJse Short Block 12 522 50

(Qty. 2), 12 041 02-S, & 12 3 12-445-O2-S _'zrap, lifting

4 M-839025-S Screw, hox. flange

041 03-,c_

3 12-411-03-S Rod, pus !2) M8x1.25x25

4 12-041-08-S Gasket, cyhnder head 5 24-380-13-S Dowel, locating (4)

5 12-017-01-S Valve, intake Std.) 6 12-755-49-S Kit. camshaft _lncludes 7,8)

12-017-02-S Valve, intake .25) 7 12-089-31-S Spdng, actuabng

6 12"016"01"S Valve. exhaust (Std.) 8 12-422-08-S Shim, camshaft (A.R.)blue

12-016-02-S Valve, exhaust (.25) 12-422-09-S Shim, camshaft (A).R. red

7 X-75-23-S PI_, allen hd. pipe 1/8" 12-422-10-S Shim. camshaft (A.R,)

8 12-318-36-S Cyhnder Head y,elinw

9 25-186-01-S Arm, rocker (2) 12-422-11-S Shim, camshaft (A.R.) green

10 12-599-03-S Pivot, rocker arm (2) 12-422-12-S Shim, camshaft (A.R.)gray

11 M-640034-S Screw, hex. flange 12-422-13-S Shim, camshaft ()A.R. black

12-422-07-S Shim, camshaft (A.R.) white

M6xl.Ox34 (2)

12 12-089_1-S Spdng, valve (2) 9 12-144-28-S Shaft, balance

13 12-173-01-S Cap, valve spring (2) 10 12-874-01-S Piston wiring Set (Std)

14 12-755-03-S Kit, retainer 2) [Inaludes 11,12

15 12-468-05-S Washer, pan 13/32" 12-874-02-S Piston w/Rng Set (.25)

16 12-112-13-S Spacer, head bolt exhaust 12-874-03-S Piston w/Ring Set (.50)

port 11 12 018 02-S Retainer, pisfon pin (2)

17 12-086-15-S Screw, hex. flange 12 12-108-01-S Ring Set (Std,)

M1OxlSx81 12log02s RingSet(.2fl)

18 25 237 14-S Clamp, hose (2) 12-108-03-S Ring Set (.)50

19 12-326-O3-S Hose, breather 13 12-067-11-S Connecting Rod Std,

20 M-645020-S Screw, hex, flange 12-067-12-S Connecting Rod (.25)

M6xl,0x20 (5) 14 12-380-01-S Pin, governor regulaling

21 12-096-07-S Cover, valve w/nippla 15 12-043-g5-s Gear, governor

22 M-545010-S Screw, hex. flange 16 M-631005-S Washer, plain 6 mm

MSxO.8xl0 17 12-144-02-S Shaft, governor gear

23 12-018-01-S Retainer, breather reed 18 52-139_9-S Plug, cup

24 12-402-02-S Reed, breather 19 12-755-64-S Kit, gov. crc_s shaft w/clip

(Includes 23)

20 X-25-102-S Washer, plain 1/4"

21 12-032-O1-S Seal, governor cross shaft

22 M-631015-S Washer, plain 6 rnm

23 12-154-05-S Clip, hitch pin

NOTE: Ali component _mensinns given in U.S.

inches 1 inch =25.4mm

53

TRACTOR-- MODEL NUMBER 917.272066

KOHLERENGINE-MODELNUMBER CV460,TYPE NUMBER 26509

IGNITION/ELECTRICAL I BLOWER HOUSING AND BAFFLES I

AIR INTAKE J

54

TRACTOR-- MODELNUMBER917.272066

KOHLERENGINE-MODELNUMBERCV460,TYPENUMBER26509

IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 12-O86-14-S Screw, hex. flange 1 M-545010-S Screw, hex. flange

M10x1.Sx46 M5x0.8xlO (4)

2 12-468-03-S Washer, plain 3/8" 2 24-468-10-S Washer, plain 1/4"

3 24-162-03-S Screen, grass 3 12-146-07-S Prate, blower housing

4 25-086-47_S Bolt, shoulder M6xl.0x16 (4) 4 M-550010-S Screw, hex. flange

5 12-157-06-S Fan M5x0.Sxl0

6 X-42-15-S Key 5 24-O96-05-B Cover, pinion

7 12-025-37-S Flywheel 6 12-027-55-S Housing, blower

8 12-155-09-S Connector 7 12-063-18÷S Baffle, intake side

9 M-548025-S Screw, hex.cap 8 25-154-02-S Clip, mounting (3)

MSxO.8x25(2) 9 12-086-37-S Screw, captive washer

10 12-O85-10-S Stator- 3amp M5xO.8x20 (3)

11 M-545020-S Screw, hex. flange 10 12-063-20-S Baffle, cylinder head

M5x0.8x20 (2) 11 M-645016-S Screw, hex. flange

17 12-132-02-S Spark Plug M6x1.0x16 (2)

18 X-728-1-S Clip,cable (2) 12 12-063-19-S Baffle, cylinder

19 M-545010-S Screw. hex. flange NOT ILLUSTRATED

M5x08xl0 (2) M-541050-S Nut. hex. flange M5x0.8

20 12-584-04-S Module. ignition 12 096 40-S Cover (goes over rectifier-

NOT ILLUSTRATED rnguietorhble in blower

12 154 06-S Clip(2) housing)

12 454 03-S Tie. wire 12 141 01-S Retainer. dug (2) (secures

12-518-35-S Lead. white (36" - 18 gauge cover 12 096 40-S to

- fulty insulated push on tab housing)

and ublnsulatedsocket

terminals) AIR INTAKFJRLTRATION

KEY pART

NO. NO. DESCRIPTION

1 12-281-01-S Duct. air

2 25-341-03-S Knob, air cleaner cover

3 12-O96-24-S Cover, ai_cleaner

4 12-083-12-S Preaieaner, element

5 12-100-08-S Wing Nut

6 12-083-10-S K'rt,a_"cleaner element

(Includes 5.7. 8)

7 12-743-12-S Filter.element (Includes 5.8)

8 12-032-11-S Seal 1~7/16"

9 12-O94-07-S Base. air cleaner

(Inctudes 10. 11)

10 12-O72-04-S Stud. mounting plate

M6x1,0x75

11 12-086-01-S Screw. #10 Hi-Lo thread

form_g (2)

12 12-041-02-S Gasket, air cleaner

NOT ILLUSTRATED

12-113-53-S Decal, air cleaner

NOTE: All component dimensions given in U,S.

inches 1 inch = 25,4 mm

55

TRACTOR-- MODEL NUMBER 917.272066

KOHLERENGINE-MODELNUMBER CV460,TYPE NUMBER26509

STARTING SYSTEM

1

I

:l-- _ --S

ENGINE CONTROLS

'i

/

,, %/\, fr,,

It

OIL PAN ILUBRICATION I

56

TRACTOR-- MODEL NUMBER 917.272066

KOHLERENGINE-MODELNUMBER CV460,TYPE NUMBER26509

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 M-839070-S Screw, hex. flange 1 12-079-11-S

MSx1.25x70 (2) 2 12-237-01-S

2 25-O98-04-S Starter assembly 3 24-086-43-S

(Includes 3-8) 4 M-664020-S

3 12-755-39-S Kit, drive end

4 12-227-03-S Cap, drive end 5 12-536-10-S

5 12-170-04-S Armature

612-755-38-S Kit, drive parts 6 M-443025-S

7 12-243-04-S Cap, commutator end

8 12-O86-20-S Screw, hex. flange (2) 7 M-443020-S

OIL PAN/t.UBRICATION 8 12-089-11-S

9 12-089-23-S

KEY PART 10 12-089-24-S

NO, NO, DESCRIPTION 11 12-755-83-S

1 12-038-01-S Dipstick assembly (Includes 12 12-100_07-S

2-3) 13 52-211-04-S

2 25-755-13-S Kit, oil fill cap (Includes 3) 14 12-090-28-S

3 12-153-03-S O-Rieg, oil fill cap 15 25-158-08-S

4 12-153-02-S O-Ring. upper oil fill tube 16 12-079-10-S

5 12-123-04-S Tube, oil fill 17 25-158-11-S

6 M-645025-S Screw, hex. fiange

M6x1.0x25

7 12-153-01-S O-Ring, lower oil fill tube

8 25-162-07-S Screen, oit pickup

9 12-096-03-S Cover, oil pickup screen

10 M-545016-S Screw, hex. flange

MSx0.8x16

11 25-462-09-S Valve, oil pressure relief

12 12-O50-01-S Filter, oil

13 X-75-10-S Plug, sq. hd. solid 3/8"

14 12-393-01-S Pump, oil

15 12-153-06-S O-Ring, oil pump cover

16 12_096-34-S Cover, oil pump

17 M-545016-S Screw, hex. flange

MSx0.8x16 (3)

18 12-032-03-S Seal, oil (PT.O. end)

19 24-O86-16-S Screw, hex. flange

Mgx1.25x45 (11)

20 24-086-17-S Screw, hex. flange

M8x1.25x45

21 12-199-56-S Assembly, Pan, oil

(Incl. 11,14-17)

Linkage, choke

Clamp. cable

Screw, hex. flange

Screw, lobed socket

M6xl.0x20 (2)

Control. speed assembh/

(Includes 6-9)

Screw, pan head

M4x0.7x25

Screw, pan head

M4x0.7x20

Spdng, choke (2)

Spdng, choke return

Spring, governor

Kit, governor lever

(Includes 12-14)

Nut, hex flange I/4-20

Bolt, 1/4-20x1"

Lever, governor

Bushing, throttle linkage

Linkage, throttle

Bushing, throttie linkage

NOTE: All component dimensionsgivenin US.

inches 1 inch= 25,4 mm

57

TRACTOR-- MODEL NUMBER 917.272066

KOHLERENGINE-MODELNUMBER CV460,TYPE NUMBER 26509

CRANKSHAFT I

I

I

FUELSYSTEM I

/

58

TRACTOR-- MODEL NUMBER 917.272066

KOHLERENG|NE-MODELNUMBER CV460,TYPE NUMBER 26509

FUEL SYSTEM

KEY PART

NO, NO, DESCRIPTION

1 M-641060-S Nut, hex. flange M6xl.0 (2)

2 X-22-11-S Washer, lock 1/4"

3 M-629116-S Stud M6xl.0X116 (2)

4 12-653-115-S Kit, carburetor w/gasket

(Includes 5,6,7 qty 1)

5 12-041-02-S Gasket, air cleaner

6 12-053-115 Carburetor assembly (For

informalJon only not

available separately)

(Service with: Kit, float

12 757 02-S, Kit, solenoid

repair 12-757-33-S, Kit,

repair 12-757-03-S)

7 12-041-01-S Gasket, carburetor (2)

8 12-265-06-S Deflector, heat

9 25 237 14-S C_amp, hose (2)

10 25-353-10-S Line, fuel g"

11 25-050-02-S Filter, fuel in-line

12 47-154-01-S Clip cable

NOT ILLUSTRATED

M-561010-S Screw, thread forming

M5x0.Sxl0

12-757-02-S Kit, float

12-757-33-S Kit, solenoid repaJr

12-757-03-S Kit, repair

12-454-03-S ]]e cable

12-518-37-S Lead, red, (37" -20 gauge -

uninsoiated socket and

insulated socket terminals)

CRANKSHAFT

KEY pART

NO. NO. DESCRIPTION

1 12-O14-57-S Crankshaft (Includes 2)

2 25-13g-27-S Plug, cup

EXHAUST

KEY PART

NO, NO, DESCRIPTION

1 25-072-04-S Stud, M8x1.25x33 (2)

2t2-041-03-S Gasket, exhaust manifold

3 12-126-11-S Bracket muffler

412-445_06_S Str_p, lifting

5 M-645025-S Screw, hex, flange

MSxl,0x25 (2)

12 522 50 Short Block

12-755-93-S Gasket Set

NOTE: All componentdimensionsgiven in U,S,

inches 1inoh= 25.4 mm

59

60

61

62

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

p_ Operate your Tractor up and down the face of slopes (not

greater than 15 ), never across the face. Make turns gradu-

ally to prevent tipping or |oss of control. Exercise extreme

caution when changing direction on slopes.

Forrepairof majorbrandappliancesin your own home...

nomatterwhomade it,no matterwhosoldit]

1-800-4-MY-HOME _Any,rne,day_'-r_it

(1..800.469-4663) (U.S.A.andCanada

,,_ww.seaxs.com _NW._alll,Ca

For repairof cany-inproductslikevacuums,la_ equipment,and

electronics,callforthenearestSears Parts and RepairCenter.

1-900-488-1222 h_rne,dayorright(U.S.A.only)

ww,N.se_ts,com

Forthereplacementparts,accessoriesand owner'smanuals

thatyou needtodo-it-yourself,callSears PartsDirect'_l

1-800-366-PART 6&m.- 11 p.m., 7 daysawe_k

(14+_0_66-7278) (U.S.A.only)

Topurchase orinquireabouta Sears ServiceAgreement

or SearsMaintenanceAgreement:

1-800-827-6655 (U.sA) 1-800-361-6665 (Canada)

7 a.m.- 5 p.m.,CST,MoR - SaL 9 a.m.- 8 p.m.EST, M - F,4 p.m.SaL

Parapetit ser_idode mparacY_na

domicir_o,y para _deear pieza_

1-e88.SU-HOGARs_

(l-S_-Te4-6427)

,, H°meCentml®J

AuCanadapourse_ e_f_r_;_s:

1-800-LE-FOYER_c

(1-a_533-e_Z)

WWW,seai's.ca

®Registered Trademark /TM Trademark /sMService Mark of Seam, Roebuck and Co,

®Mama Re_streda /TM Mama de Fdbdca /sMMama de Serviclo de Sears. Roebuck and Co.

MCMarque de commeme /uo Marque depos_e de Sears, Roebuck and Co.

179217 3.29.01 RD Printedin U.S.A.