Craftsman 917272082 User Manual LAWN TRACTOR Manuals And Guides L0201126

CRAFTSMAN Lawn, Tractor Manual L0201126 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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Owner's Manual

CRIIFTSMHN°J
7.0 HP
ELECTRIC START
42" MOWER
AUTOMATIC

LAWN TRACTOR
Model No.
917.272082

• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts

This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.

CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.

For answers to your questions
about this product, Call:

1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat

Seam, Roebuck and Co., Hoffman Estates,
Visit our Craftsman website:www.sears.com/craftsman

II 60179

Maintenance
Schedule ...................... 18
Service and Adjustments .................... 23
Storage ...............................................
29
Troubleshooting
.................................
30
Repair Parts ........................................
34
Parts Ordering ..................... Back Cover

Warranty ...............................................
2
Safety Rules .........................................
3
Product Specifications .......................... 6
Assembly ..............................................
8
Operation ............................................
11
Maintenance .......................................
18

LIMITED TWO YEAR WARRANTY

ON CRAFTSMAN

RIDING EQUIPMENT

PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment as
manntained, lubricated and tuned up according to the instructions in the owner's
manual, Sears wall repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing obJeCts beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speednng the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
LIMITED 90 DAY WARRANTY

ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

IN-HOME

This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
I. GENERAL
OPERATION
II, SLOPE OPERATION
• Read, understand, and follow all
instructions in the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely
necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before turning.
• Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.
• Data indicates that operators, age 60
years and above, are involved in a large
percentage of dding mower-related
injuries, These operators should
evaluate their ability to operate the riding
mower safely enough to protect themselves and others from serious injury.
• Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and bum. Do
not allow the mower deck to plow leaves
or other debris which can cause buildup to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before

=orage.

Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can result in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Taft
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual
Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT"
= Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments.
The mower could
suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.

3

III. CHILDREN

• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs
with the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's
recommended
parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.

Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.

IV. SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.

• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless absolutely necessary. Always look down
and behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.

• Be alert and tum machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max),
not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overfum the
machine. Tall grass can hide obstacles.

4

• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

_lb CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
_,WARNING:
Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other reproductive harm.

_l, Look for this symbol to point out
important safety precautions. It means
CAUTION!!!
BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.

,_WARNING:
Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.

,_ CAUTION:
In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_, CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.

5

REPAIR AGREEMENT

PRODUCT SPECIFICATIONS
GASOLINE
CAPACITY
AND TYPE:

1.25 GALLONS
UNLEADED
REGULAR

OILTYPE
API-SF-SJ):
OIL CAPACITY:

SAE 10W30(above 32°F)
SAE 5W-30 (below 32°F)
W/FILTER: 4.0 PINTS
W/OFILTER: 3.5 PINTS

SPARK PLUG:
GAP: .040")
GROUND
SPEED(MPH):
TIRE

CHAMPION

CHARGING
SYSTEM:

FORWARD:
REVERSE:
FRONT:
REAR:

A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.

CUSTOMER

• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under "Maintenance" and "Storage" sections of this
owner's manual.
_WARNINGThis tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered,
brushcovered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).

RC12YC
5.5
2.4
14 PSI
10 PSI

15 AMPS @ 3600 RPM

BATTERY:

AMP/HR:
30
MIN. CCA: 240
CASE SIZE: U 1 R

BLADE BOLT
TORQUE:

27-35

RESPONSIBILITIES

FT. LBS.

CONGRATULATIONS
on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained technicians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".

6

Steering Wheel

Steering
Wheel Insert

C)

(1) Large Flat Washer

I_(1)

Hex Bolt
(1) Lock 3/8
washer

3/8-16 x 1

(1) Hex Bolt
5/16-18 x 1-1/4

(1) Locknut
5/16-18
Steering
Boot

t

t
J_

Extension
Shaft
teering

Steering
Wheel Adapter

Seat

(_Washer
1_32 xl-3/16
Gauge
{_(1)

x12

Knob

w

Keys

r-q
"t

Slope Sheet

(2) Keys

For Future Use

7

Video Cassette

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.
TOOLS REQUIRED

FOR ASSEMBLY

A socket wrench set will make assembly
easier, Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(1) Pliers
(2) 1/2" wrench
(1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).

TO REMOVETRACTOR
CARTON

FROM

UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.

BEFORE REMOVINGTRACTOR
FROM SKID
ATTACH STEERING

6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steedng wheel.
8. Remove protective matedals from
tractor hood and gdll.
IMPORTANT:
Check for and remove any
staples in skid that may puncture tire
where tractor is to roll off skid.

WHEEL

ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steedng shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut
securely to 18-22 ft. Ibs torque.
2. Place tabs of steedng boot over tab
slots in dash and push down to
secure.

HOWTO SET UPYOURTRACTOR
CHECK

BATTERY

1. Lift seat pan to raised position and
open battery box door.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).

INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steedng wheel and slide adapter onto
steedng shaft extension.
5. Position steedng wheel so cross bars
are horizontal (left to dght) and slide
inside boot and onto adapter.

8

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.

Terminal
Battery
Door

TO ROLLTRACTOR
OFF SKID (See
Operation
section for location and
function
of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the
Operation section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.

INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
8. Raise seat and tighten adjustment
knob securely.

TO DRIVETRACTOR
OFF SKID (See
Operation section for location and
function of controls)
,_WARNING:
Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed,
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel control in "transmission engaged" position.
4. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest
position.
7. Start the engine. After engine has
started, move throttle control to idle
position,
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking
brake and place motion control lever
in neutral position.
11 .Turn ignition key to "OFF" position.
Continue with the instructions that follow.

Seat

Seat Pan_

Bolt

Flat Washer

9

INSTALL MULCHER

PLATE

CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.

(If previously
removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.

i/CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
/ No remaining loose parts in carton.
,/' Battery is properly prepared and
charged.
(Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear
for best cutting
results. (Tires must be properly inflated
for leveling).
,/" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
,,/Before driving tractor, be sure freewheel control is in drive position.
While learning how to use your tractor,
pay extra attention to the following
important items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,I Become familiar with all controls - their
location and function. Operate them
before you start the engine.
/ Be sure brake system is in safe
operating condition.
,/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and
transmission purging instructions (See
"TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation
section of this manual).

,_CAUTION:
Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.

TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed for discharging and bagging also.

CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure =s important for best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK

DECK

LEVELNESS

For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.

CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.

10

These symbols may appear on your tractor or in literature
Learn and understand their meaning.

BATTERY

CAUTION OR
WARNING

REVERSE

ENGINE ON

ENGINE OFF

OIL PRESSURE

supplied with the product.

FORWARD

FAST

SLOW

LIGHTS ON
LIGHT
OVER TEMP

n' n
FUEL

CHOKE

I

0

MOWERHEIGHT

PARKING BRAKE
LOCKED

UNLOCKED

MOWER LIFT

R N H L
ATTACHMENT
CLUTCH ENGAGED

IGNITION

DANGER,

REVERSE

NEUTRAL

ATTACHMENT
CLUTCH DISENGAGED

HIGH

LOW

KEEP AREA CLEAR

PARKING BRAKE

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL
(Automatic Modelsonly)

KEEP HANDS AND FEET AWAY

11

KNOWYOURTRACTOR
READ THIS OWNER'S
YOUR TRACTOR

MANUAL

AND SAFETY

RULES BEFORE

OPERATING

Compare the illustrations with your tractor to familiarize yourself with the locations
various controls and adjustments.
Save this manual for future reference.

of

Light Switch
Attachment
Clutch

Ignition Switch

Ammeter

_

Throttle/Choke
Control

Lift
Lever
Plunger
Attachment
Lift Lever

Clutch/Brake
Pedal

Height
Adjustment
Indicator

Freewheel
Control

"Parking

Brake Lever

Motion Control
Lever

i

Our tractors

conform to the safety standards of the American
National Standards Institute.

AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE
PEDAL - Used for
declutching and braking the tractor and
starting the engine.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.

IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THRO'I'rLE/CHOKE
CONTROL - Used
for starting and controlling engine speed.
FREEWHEEL CONTROL Disengagages transmission for pushing
or slowly towing the tractor with the
engine off.

12

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.

HOWTO USEYOURTRACTOR
TO SET PARKING

BRAKE

Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "ENGAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position. Make sure parking brake will
hold tractor secure.
Throttle/
Attachment Clutch Lever
Choke
"Engaged"
Position
"Disengaged"
Clutch/
Brake Pedal

"Disengaged"
Position

Brake
"Engaged"
Position

Position

Lever

STOPPING
MOWER BLADES • To stop mower blades,move attachment clutch lever to "DISENGAGED"
position.
GROUND DRIVE • To stop ground drive, depress clutch/
brake pedal into full =BRAKE" position.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not retum to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE • Move throttle control to slow position.
NOTE; Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
• Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.

• Never use choke to stop engine.
IMPORTANT:
Leaving the ignition switch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_CeAIUTION,: Always s.top tra.ctgr corny, as oescnoea aoove, oeTore
leaving the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND
BACKWARD

The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever
in neutral (N) position.
2. Release parking brake and clutch/
brake pedal.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.

13

• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1, Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt,
3/8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.
3/8-16
Locknu

Attachment
"Engaged"
Position _.

"Disengaged"
Position

TO OPERATE ON HILLS
_CAUTION:
DO not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
° Slowly move motion control lever to
slowest setting.
• Make all turns slowly.

Gaug(
Wheel
Shoulder

Gauge Wheel

TO OPERATE

TO TRANSPORT

MOWER

Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment
clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES disengage attachment clutch control.
,_ CAUTION: Do not operate the
mower without either the entire grass
catcher, on mowers so equipped, or the
deflector shield in place.

Attachemnt
Lever High
Position

•Low
Position

"_ _

3/8

Clutch Lever

When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheeling
position. Free wheel control is located at
the rear drawbar of tractor.
1. Raise attachment lift to highest
position with attachment lift control
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
• Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse
above procedure.

14

NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).

TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTINGTHE
ENGINE
CHECK ENGINE OIL LEVEL

IMPORTANT:
When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
_WARNING:
Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_CAUTION:
Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission
engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to "DISENGAGED" position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, move throttle control
to fast position, wait a few minutes and
try again. If engine still does not start,
move the throttle control back to the
choke position and retry.

The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
"FULL" mark on dipstick is reached.
Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Maintenance section of this manual).
• To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.

WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, move the throttle
control to the fast position.

15

• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
7. When engine starts, allow engine to
run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to
fast position. This may require an
engine warm-up period from several
seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission to
warm up. This can be done during
the engine warm up period.
• The attachments can also be used
during the engine warm-up period after
the transmission has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See 'frO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
PURGETRANSMISSION
_CAUTION:
Never engage or disen*
gage freewheel lever while the engine is
running.
To ensure proper operation and performance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the
transmission which may have developed
during shipping of your tractor.
IMPORTANT:
Should your transmission
require removal for service or replacement, it should be purged after reinstallation before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.

16

2. Disengage transmission by placing
freewheel control in freewheeling
position (See "TO TRANSPORT" in
this section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE; During this procedure there will be
no movement of drive wheels. The air is
being removed from hydraulic drive
system.
5. Move motion control lever to neutral
(N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing
freewheel control in driving position
(See "TO TRANSPORT" in this section
of manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
8. Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
Your tractor is now purged and now ready
for normal operation.

MOWINGTIPS

MULCHING

• Mower should be properly leveled for
best mowing performance. See 'q'O
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
* The left hand side of mower should be
used for trimming.
* Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribution of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clippings. Make first cut relatively high; the
second to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.

IMPORTANT:
For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
• For best results, adjust the mower
cutting height so that the mower cuts oft
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicular to the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.

17

MOWINGTIPS

MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR

SERVICE DATES

SERVICE

Check Brake Operation

_

Check Tire Pressure
Check Operator Presence and

I_

I_ #

I_

IntedockSystems
Check for Loose Fasteners

1_7

Sharpen/Replece Mower Blades

I_4

Check Baltery Level
LubricationChart
Clean Battery and Terminals

_

Check Transaxio

II_
I_

Coo_ing

Adjust Blade Belt(s) Tension

I_s

Adjust Motion Drive Belt(s) Tension
Check Engine OII Level

Ks
_

Change EngineOil

_t2.3

Clean Air Filter

_#12

Clean Air Screen

_z

InspectMuffler/Spark Arrester

I_

Replace Oil Filter (If equipped)

lli#_l._

Clean Engine Cooling Fins

If2

Replace Spark Plug

I_

Replace Air Filter Paper Cartridge

_z

Replace

I_

JJ_

Fuel Filter

I_

1 -ChangemoreoftenwhenoperatingunderaheawIoadorinhighemb_mttemperatur_,
2 - eervk_ moreo;f_n v_'4n_pera_ng in dirtyor dustyconditions,
3 - If equippedwitho_ fiJter,changedil ev.ry 50 hOUrS.
4 °R_ace b_adesmoreoeen ,,_*enmo',_n,gin eandy soil.

GENERAL RECOMMENDATIONS

5-1fequippedwi_had]ustableays_m.
e - Not _qulred if equippedw_hmaint_/nance-f
rel baue,_.
7 ° "ligh_mfror_a_ p_votboltto 35 tL-_. rn_ximurn.
Do notovedighte_,

LUBRICATION

The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.

Spindle -Zerk

CHART
Zerk

OFront Wheel
Bearing
Zed_

Zerk

_)Engine

(_)SAE30 or 10w30 MOTOR OIL
(_)REFERTO Maintenance=ENGINE"SECTION

BEFORE EACH USE

IMPORTANT:
Do not oil or grease the
civot points which have special nylon
earings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.

1.
2.
3.
4.

Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.

18

TRACI_R

IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer
and flat washer in exact order as

Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be adjusted. (See "-ro ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES

shown.

5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT:
Blade bolt is grade 8 heat
treated.
Mandrel Assembly
TrailingEdge Up
Blade Center
Hole

• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM

Flat Washer

Lock Washer
_-- Hex Bolt
*A Grade 8 heat treated boltcan be identified
by six lines on the bolt head.
TO SHARPEN

BLADE

NOTE: We do not recommend sharpening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.

Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
I.

Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.

5/8" B_e

Center Hole

19

BATTERY

TRANSAXLE

Your tractor has a battery charging system
which is sufficient for normal use. However, periodic charging of the battery with
an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary,
TO CLEAN BATTERY AND TERMINALS

The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
center/department.

Corrosion and did on the battery and
terminals can cause the battery to "leak"
power.
1. Open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or petroleum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS
section of this
manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.

PUMP FLUID

ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY

-20

0

30

32

40

GRADES

60

80

100

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL

Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick.
Be careful
TRANSAXLE COOLING
not to allow dirt to enter the engine
The transmission fan and cooling fins
when changing oil.
should be kept clean to assure proper
2. Remove cap from end of drain valve
and install the drain tube onto the
cooling.
Do not attempt to clean fan or transmisfitting.
sion while engine is running or while the
3. Unlock drain valve by pushing inward
transmission is hot. To prevent possible
slightly and tuming counterclockwise.
damage to seals, do not use high
4. To open, pull out on the drain valve.
pressure water or steam to clean
5. After oil has drained completely, close
transaxle.
and lock the drain valve by pushing
• Inspect cooling fan to be sure fan
inward and turning clockwise until the
blades are intact and clean.
pin is in the locked position as shown.
• Inspect cooling fins for dirt, grass
6. Remove the drain tube and replace
clippings and other materials. To
the cap onto to the end of the drain
valve.
prevent damage to seals, do not use
compressed air or high pressure
7. Refill engine with oil through oil fill
sprayer to clean cooling fins.
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
2O section of this manual.

TO
3.
4.
5.

SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth. Allow i
to dry.
6. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.

8. Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the
tube. Do not thread the cap onto the
tube when taking reading.
Keep oil
at "FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
Oil Drain Valve

TO SERVICE

CARTRIDGE

•

Replace a dirty, bent, or damaged
cartridge.
NOTE:
Do not wash the paper cartridge
or use pressurized air, as this will damage
the cartridge.
7. Reinstall the pre-cleaner
(cleaned anc
oiled) over the paper cartridge.
8, Reassemble
air cleaner, wing nut,
cover and tighten knob securely.

Locked
Position

Cap

_

Air Cleaner
Cover _-.

Drain Tube

Foam
Pre-

CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubbom dried gum fibers.
CLEAN AIR INTAKE/COOLING

-- Wing Nut
Rubber
• Grommet

Air Cleane_
Paper
Cartridge

AREAS

To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary.
Make sure the cooling shrouds are
reinstalled.
NOTE:
Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due
to overheating.
AIR FILTER

Cover
Knob

\ Air Cleaner
Base

Screen

MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in =PRODUCT SPECIFICATIONS"
section of this manual.
ENGINE OIL FILTER

Your engine will not run propedy using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Remove knob and cover.
2. Remove wing nut and air cleaner
from base.

Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
1. Drain oil from engine crankcase (See
"TO CHANGE ENGINE OIL" in this
section of this manual, through step
remove drain plug).
2. Remove oil filter and wipe off filter
adapter.

21

IN-LINE FUEL FILTER

3. Apply a thin coating of new engine oil
to the rubber gasket on replacement
oil filter.
4. Install replacement oil filter on filter
adapter. Turn oil filter clockwise until
rubber gasket contacts the filter
adapter, then tighten filter an additional 1/2 turn.
5. Fill crankcase with new oil (See "TO
CHANGE ENGINE OIL" in this section
of this manual). For approximate
capacity see "PRODUCT SPECIFICATIONS" section of this manual.
6. Start the engine and check for oil
leaks. Correct any leaks before
placing engine into full operation.

The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled
gasoline.
Clamp _

Fuel Filter "

./'-'_-_

_

--

CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened
engine life.

22

_CAUTION:
BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place motion control lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED"
position.
4. Turn ignition key "OFF" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TRACTOR
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in
frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its
highest position.
2. Slide mower under tractor with
discharge guard to right side of tractor
3. Lower lift lever to its lowest position.
4. Install mower in reverse order of
removal instructions.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this
manual). If tires are over or
underinflated, you will not properly adjust
your mower.

TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in "DISENGAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and lift
clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from
rear deck brackets by removing
retainer springs.
8. Disconnect front links from deck by
removing retainer springs.
9. Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.

Small Retainer Spring

Suspension

Arms

-; ;°;'-:'_''_-

Square Hole

Clutch
Link

gs

(Both Sides)

Housing Guide
pdng

23

SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground.
Distance "A" on
both sides of mower should be the
same or within 1/4" of each other.
• If adjustment is necessary, make
adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:
Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
Bottom edge of
mower to

ground _T

• To raise front of mower, loosen nut "F"
from trunnion on both front links.
Tighten nut "E" on both front links an
equal number of turns.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
• Recheck side-to-side adjustment.
_--_o_

Mandrel

Both Front Links Should be Equal in Length

Bottom edge of
mower to

/

ground
UE-

Nut
Suspension

Arm

Lift Link
Adj,
Front Links

FRONT-TO-BACK ADJUSTMENT
IMPORTANT:
Deck must be level side-to
side. If the following front-to-back adjustment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
• Before making any necessary adjustments, check that both front links are
equal in length.
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F"
against trunnion on both front links.

TO REPLACE
BELT

MOWER

BLADE DRIVE

The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL

-

1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
this manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
Mandrel

Pulley

24

BELT INSTALLATION 4. Install new belt in reverse order of
removal.
5. Make sure belt is in all pulley grooves
and inside all belt guides.
6. Install mower in reverse order of
removal instructions.
TO ADJUST

2. Remove belt from stationary idler and
clutching idler.
3. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and over
cooling fan blades.
4. Pull belt toward front of tractor and
remove downward from around
engine pulley.
5. Install new belt by reversing above
procedure.

BRAKE

Your tractor is equipped with an adjustable
brake system which is mounted on the
side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear on a level dry concrete or paved
surface, then brake must be adjusted.
1. Depress clutch/brake pedal and
engage parking brake.
2. Measure distance between brake
operating arm and nut "A" on brake rod.
3. If distance is other than 1-9/16", loosen
jam nut and tum nut "A" until distance
becomes 1-9/16". Retighten jam nut
against nut "A".
4. Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact a Sears or other qualified
service center.

Pulley
Clutching
Stationar_

Transmission
Input Pulley

With Parking Brake "Engaged"

TRANSAXLE
MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
1. Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.
2. Start engine and move motion control
lever until tractor does not move
forward or backward.
3. Hold motion control lever in that
position and turn engine off.
4. While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the
neutral (N) (lock gate) position.
6. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral
position, follow these steps:
1. Loosen the adjustment bolt.

Nut "A"

__°

_perating

Do Not touch this nut. If further brake adjustment is necessary, contacta Sears or other
qualifiedsen/ice center.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.
1. Remove mower (See =-ro REMOVE
MOWER" in this section of this
manual.)

25

2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.
3. Tighten adjustment bolt securely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied.
Motion Control
Neutral Lock Gate
Lever

Washers
Retaining Ring

Axle Covel_X_
Square Key
_''_

_
,

(Rear Wheel Only)

TO START ENGINE WITH A WEAK
BATTERY
4t_CAUTION: Lead-acid batteries generate
explosive gases. Keep sparks, flame and
smoking materials away from batteries.
Always wear eye protection when around
batteries.
If your battery is too weak to start the engine, i
should be recharged. (See "BATTERY" in the
MAINTENANCE section of this manual).
If "jumper cables" are used for emergency
starting,follow this procedure:
IMPORTANT: Your tractor is equipped witha
12 volt negative grounded system. The other
vehical must also be a 12 volt negative
grounded system. Do not use your tractor
batteryto start other vehicles.

Adjustment Bolt

TRANSMISSION
REMOVAL/REPLACEMENT
Should your transmission require
removal for service or replacement, it
should be purged after reinstallation and
before operating the tractor. See
"PURGE TRANSMISSION" in the
Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble per
instructions in the Assembly section of
this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. If damage
has occurred to affect the front wheel toein or camber, contact a Sears or other
qualified service center.
TO REMOVE WHEEL FOR REPAIRS

TO ATFACH JUMPER CABLES 1. Connect each end of the RED cable tc
the POSITIVE (+) terminal of each
battery, taking care not to short
against chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully
charged battery.
3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.

1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle.
Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.

TO REMOVE CABLES, REVERSE ORDER 1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
Positive Terminal

Positive
26

Terminal

Charged
Battery
Terminal

TO REMOVE HOOD AND GRILL ASSEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood a
sides, tilt toward engine and lift off of
tractor.
4. To replace, reverse above procedure.

REPLACING BATTERY
A
41_CAUT!ON: Do not short ba.ttery
terminals oy allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
1. Lift seat pan to raised position and
open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
3. Install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and
kepa nut as shown. Tighten securely.
5. Connect BLACK grounding cable to
negative (-) terminal with remaining
hex bolt and keps nut. Tighten
securely.
6. Close battery box door.

Hood

\_
\

Connector

Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customers expense,
may be performed by any non-read engine
repair establishment or individual.Warranty
repairs must be performed by an authorized
engine manufacturer's service outlet.
TO ADJUST THROTI'LE CONTROL
CABLE
The throttlecontrol has been preset at the
factory and adjustment should not be
necessary. Check adjustment as descn'bed
below before loosening cable. If adjustment i.,
necessary, proceed as follows:
1. With engine not running, move throttle
control lever from slow to choke position.
Slowly move lever from choke to fast
position.
2. Check to see if hole in throttle lever and
hole in speed control bracket are aligned.
3. If holes are not aligned, loosen cable
clamp screw and align the holes by
inserting a pencil or a 1/4" drillbit through
beth holes.
4. Pull throttle cable up to remove slack and
tighten cable clamp screw. Remove
alignment pencil or drillbit.

Box

Bolt

Negative (Black) Cable

TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS

Cab,e
Clamp_______

Loose or damaged wiring may cause your
tractor to run poorly, stop running, or
prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.

Headlight Wire

ENGINE

Battery

Positive(Red) Cable

J.._\/

Bracke_---_

27

_

TO ADJUST

CARBURETOR

ACCELERATION TEST 6. Move throttlecontrol lever from slow to
fast position. If engine hesitates or dies,
rum idle fuel adjusting needle out
(counterclockwise) 1/8 turn. Repeat test
and continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT; Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact a Sears or other
qualified service center, which has proper
equipment and experience to make any
necessary adjustments.

The carburetor has been preset at the factory
and adjustment should not be necessary.
However, minor adjustment may be required
to compensate for differences in fuel,
temperature, altitude or load. If the carburetor
does need adjustment, proceed as follows:
In general, turning the adjusting needles in
(clockwise) decreases the supply of fuel to
the engine gMng a leaner fuel/air mixture.
Tuming the adjusting needles out (counterclockwise) increases the supply of fuel to the
engine giving a richer fuel/air mixture.
IMPORTANT; Damage to the needles and
seats in carburetor may result ifturned in too
tight.
NOTE; The carburetor on this engine is low
emission. It is equipped with an idle fuel
adjusting needle with a limitercap, which
allows some adjustment within the limits
allowed by the cap. Do not attempt to remove
the limitercap. The limitercap cannot be
removed without breaking the adjusting
needle.
1. Be sure you have a clean air filterand the
throttle control cable is adjusted preperly
(see above).
2. Start engine and allow to warm for five
minutes. Make adjustments with engine
running and shift/motioncontrol lever in
neutral (N) position.
3. Idle speed setting - With throttle control
lever in slow position, engine should idle
at 1750 RPM. If engine idles too slow or
fast, turn idle speed adjusting screw in or
out untilcorrect idle is attained.
4. Idle fuel needle setting - W'rththrottle
control lever in slow position, rum idle fuel
adjustment needle in (clockwise) until
engine begins to die and then tum out
(counterclockwise) until engine runs
rough. Turn needle to a point midway
between those two positions.
5. Recheck idle speed. Readjust if necessary.

Idle Speed
Adjusting

Idle Fuel
AdjustingNeedle

28

Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.
,_ CAUTION: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.

TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section
of this manual).
3. Lubricate as shown in the Maintenance section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened.
Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).

BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of
this manual).
• After cleaning, leave cables disconnected and place cables where they
cannot come in contact with battery
terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.

OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and will cause your
tractor to rust.
IMPORTANT:
Never cover tractor while
engine and exhaust areas are still warm.

ENGINE
FUEL SYSTEM
IMPORTANT:
It is important to prevent
gum deposites from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage.

Also, experiance indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of and engine
while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleane
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container.
Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL

29

TROUBLESHOOTING

CHART

PROBLEM

CAUSE

CORRECTION

Will not start

1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.

1. Fill fuel tank.
2. See "TO START ENGINE"
in Operation Section.
3. Wait several minutes before
attempting to start.
4. Bad spark plug.
4. Replace spark plug.
5. Dirty air filter.
5. Clean/replace air filter.
6. Dirty fuel filter,
6. Replace fuel filter.
7. Water in fuel.
7. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel
filter.
8. Loose or damaged wiring.
8. Check all wiring.
9. Carburetor out of adjustment, i 9. See 'fro Adjust Carburetor"
in Service Adjustments
section.
10.Contact a Sears or other
10. Engine valves out of
adjustment.
qualified service center.

Hard to start

1.
2.
3.
4.
5.

Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.

6. Loose or damaged wiring.
7. Carburetor out of adjustment.

8. Engine valves out of
adjustment.
Enginewill
turn over

not

1. Clutch/brake pedal not
depressed
2. Attachment clutch is
engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.

1.
2.
3.
4.
5.

Clean/replace
air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor" in
Service Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress

clutch/brake

pedal.

9. Faulty operator presence
switch(es).

2. Disengage attachment
clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace
ignition
switch.
8. Check/replace
solenoid or
starter.
9. Contact a Sears or other
qualified service center.

Engine clicks but
will not start

1.
2.
3.
4.

1.
2.
3.
4.

Loss of power

1. Cutting too much grass/too
fast.
2. Throttle in "CHOKE"
position.

8. Faulty solenoid or starter.

Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.

3O

Recharge or replace battery,
Clean battery terminals.
Check all widng.
Check/replace solenoid or
starter.

1. Set in "Higher Cut" position/
reduce speed.
2. Adjust throttle control.

TROUBLESHOOTING

CHART

PROBLEM

CAUSE

CORRECTION

Loss of power

3. Build-up of grass, leaves
and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.

3. Clean underside of mower
housing.
4. Clean/replace air filter"
5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Drain fuel tank and refill
with fresh gasoline.
9. Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
10.Connect and tighten spark
plug wire.
11.Clean engine air screen/
fins.
12.Clean/replace
muffler.
13.Check all wiring.
14. See "To Adjust Carburetor"
in Service Adjustments
section.
15.Contact a Sears or other
qualified service center.

(continued)

7. Dirty fuel filter.
8. Stale or dirty fuel.
9.

Water

in fuel.

10.Spark plug wire loose.
1 1.Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13.Loose or damaged wiring.
14.Carburetor out of
adjustment.
15. Engine valves out of
adjustment.
Excessive
vibration

1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged
part(s).

Enginecontinues
to run when
operator leaves
seat with
attachment
clutch engaged

1. Faulty operator-safety
presence control system.

Poor cut - uneven

1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves,
and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent
from build-up of grass,
leaves, and trash around
mandrels.

Mower blades will
not rotate

1. Obstruction in clutch
mechanism.
2. Worn/damaged
mower
drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.

31

1. Replace blade.
Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s).
Replace damaged parts.
.

Check wiring, switches and
connections. If not corrected.
contact a Sears or other
qualified service center.

1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Replace blade mandrel.
5. Clean around mandrels to
open vent holes.

1. Remove obstruction.
2. Replace

mower drive belt.

3. Replace
4. Replace

idler pulley.
blade mandrel.

TROUBLESHOOTING
]PROBLEM

CHART
CORRECTION

CAUSE

1. Place throttle control in
"FAST" position.
2. Travel speed too fast.
2. Shift to slower speed.
3. Wet grass.
3. Allow grass to dry before
mowing.
4. Mower deck not level.
4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air
pressure.
6. Worn, bent or loose blade.
16. Replace/sharpen blade.
Tighten blade bolt.
7. Buildup of grass, leaves and 17. Clean underside of mower
trash under mower.
housing.
8. Mower drive belt worn.
i Replace
Reinstall mower
blades drive
sharp belt.
edge
9. Blades improperly installed.
down.
10. Improper blades used.
10. Rep ace with blades listed
in this manual.
11.Clean around mandrels to
11.Clogged mower deck vent
holes from buildup of
open vent holes.
grass, leaves, and trash
around mandrels.

Poor grass
discharge

1. Engine speed too slow.

Head!ight(s) not
I working
(if so equipped)

1.
2.
3.
4.

Switch is "OFF".
1.
Bulb(s) or lamp(s) bumed out. 12
i
Faulty light switch.
Loose or damaged wiring.
4.

Replace bulb(s) or lamp(s).
Check/replace
light switch.
Check wiring and connections.
5. Replace fuse,

5. Blown fuse.
Battery will not
charge

1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.

Loss of drive

Engine"backfires"
when turning
engine
"OFF"

Turn switch "ON".

1. Replace battery.
2. Check/clean all connections.
!3. Replace regulator.
4. Replace

1. Freewheel control in
"disengaged"
position.
2. Motion drive belt worn,
damaged, or broken.
3. Air trapped in transmission
during shipment or
servicing.
!1. Engine throttle control not
set at "SLOW"
position for 30 seconds
before stopping engine.

32

alternator.

1. Place freewheel control in
"engaged" position.
2. Replace motion drive belt.
3, Purge transmission.

.

Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.

TRACTOR

- - MODEL

NUMBER

917.272082

SCHEMATIC

RED

BATTERY

SOLENOID
I

FUSE

AMMETER

STARTER
WHITE

(OPTIONAL)

BLACR

_=_
CLUTCH / BRAKE
(PEDAL UP)
RED
I

G

A1

I

i

I BLUE

I

J

_

I

BLUE

FUEL
_NTc_L

IGNITION I

.......

_-........
, _

i
GREEN

.......

(CLUTCH OFF)
4_,

I

I
i

I

I

FUEL SHUTOFF
SOLENOID
(IFSO

SEAT SWITCH
(NOT OCCUPIED)

R

EQUIPPED)

i
i
OPERATOR

PRESENCE
86

RELAY

#1

I

IGNITION
UNIT

PLUG
_
SPARK
GAP
(2 PLUGS ON
TWIN CYL. ENGINES)

yELLOW

RED

IGNITION

SWITCH

NON-REMOVABLE
CONNECTIONS

RELAY

REMOVABLE
CONNECTIONS

WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FC
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.

33

TRACTOR

- - MODEL

NUMBER

917.272082

ELECTRICAL

26

25

\
\

/
/
/!
//
/
/

I
/
I

I I
i/
I

I

27

l
I
I
t

I
I
I
I

34

TRACTOR -- MODEL NUMBER

917.272082

ELECTRICAL

KEY
NO.
1
2
8
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
52
81

PART
NO.
163465
74760412
156417
161343
175688
4152J
4799J
146147
175158
73510400
4207J
160784
175566
14O403
170_19
71110408
131563
175141
122822X
141940
109748X

DESCRIPTION
Battery 12 Volt 28 Amp
Bolt, Hex Head 1/4-20 unc x 3/4
Case, Battery Mech Hinge
Switch, Interlock N Opn/N Opn
Harness, Light Socket (Includes 4152J)
Bulb, Light
Cable, Battery, 6 Gauge, Red, 11"
Cable, Battery, 6 Gauge, Red, W/16 Wire
Fuse, 20 Amp
Nut Keps Hexl/4-20 Unc
Cable, Ground, 6 Gauge, Black, 12"
Switch, Plunger Normal Op Olive
Switch, IgniUon
Key, Ignition
Harness, Ignition
Bolt, Hex Head, Fin, 1/4-20 x 1/2
Cover, Terminal, Red
Solenoid
Ammeter Rectangular
Protection Wire Loop
Relay Asm,

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

35

TRACTOR -- MODEL NUMBER 917.272082
CHASSIS AND ENCLOSURES

212--_

28

39

166

_/5

58

208
2O8

2O8

74

36

TRACTOR -- MODEL NUMBER
CHASSIS AND ENCLOSURES

917.272082

KEY PART
NO. NO.

DESCRIPTION

1
2
3
5
9
10
11
13
14
17
18
25
26
28
29
30
31
37
38
39
58
60
64
74
142
143
144
145
159
166
206
207
2(_
212
- -

Chassis Stamping
Draw_bar
Screw 3/8-16 x 3/4
Bumper Hood/Dash
Dash
Bolt, Carriage 3/8-16 x 1
Panel, Dash, L.H.
Panel, Dash, R.H.
Screw Thdrol 3/8-16 x 1/2
Hood Assemb4y
BumperHood
Washer 13/32 x 13/16 x 12 Gauge
Nut
Gdlle Lens Asm
Lens, Gdlle
Fend/Ftrest Pnt STLT
Bracket, Fender Support
Screw Thdrol 5/16-18 x 1/2 Tyt
Bracket Asm. Pivot Mower Rear
Bracket, Pivot
Duct Air Engine P/L LT
Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
Dash Lower STLT
Nut Crownlock 3/8-16 UNC
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
Jod Pivot Chassis/Hood
Cupholder
Screw Hwhd HI Lo #13-16 x 3/4
Bolt Shoulder 5/16 -18 TT
ScrewThdrol 5/16-18x1/2TY'i-I"
Screw Thdrol 3/8-16 x 1/2
Insert Lens Reflective
Plug, Button

NOTE:

174619
176554
17060612
155272
168337X013
STD533710
155927
172107X010
17490608
174330X558
126938X
19131312
STD541437
175049
174332X599
164919X558
139976
17490508
169834
174714
150127
72140606
154798
73680600
165867
154966
154207
156524
155123X428
164863
170165
1767(_508
17670608
175143
5479J

All component dimensions given in U.S. inches
1 inch = 25.4 mm

37

GROUND DRIVE

TRACTOR..

MODEL NUMBER

62

36
32

917.272082

TRACTOR--

MODEL NUMBER

917.272082

GROUND DRIVE

KEY
NO.

PART
NO.

1

......

8
10
14
15
16
19
21
22
24
25
26
27
28
29
30
32
34
35
36
37
38
39
40
41
42
47
48
49
50
51
52
53
55
56
57
59
61
62
63
64
65

KEY
NO.

DESCRIPTION

Transaxle (See Breakdown)
Hydro Gr314-0510
165866
Rod Shift Fender Adjust
STD561210
Pin Cotter 1/8 x 1 CAD
10040400
Washer Lock Hvy Helical
74490544
Bolt Hex FLGHD 5/16-18 x Gr 5
STD541431
Nut Lock Hex W/Ins. 5/16-18 Unc
STD5414.37 Nut Lock Hex W/Wsh 3/8-16 Unc
130564
Knob, Deluxe 1/2-13
169498
Rod, Brake Hydro
73350600
Nut, Hex Jam 3/8-16 Unc
106888X
Spring, Brake Rod
STD551037
Washer
S'1"D561210 Pin Cotter 1/8 x 3/4 CAD.
175765
Rod, Parking Brake
71673
Cap, Parking Brake
169592
Bracket, Transaxle
74760512
Bolt Hex Hd 5/16-18 Uric x 3/4
175578
Shaft, Foot Pedal
120183X
Bearing, Nylon
19211616
Washer
1572H
Pin, Roll
165936
Pulley, Composite, Rat
74760648
Bolt Fin Hex 3/8-16 x 3
175461
Spacer, Split
175556
Keeper, Belt Idler
19131312
Washer 13/32x13/16x12Ga.
127783
Pulley, Idler, V-Groove
154407
Bellcrank, Clutch
123205X
Retainer, Belt
STD523715
Bolt
STD541437
NutCrownlock 3/8-16 UNC
s'rD541431
Nut, Crownlock 5/16-18Unc
105710X
Link, Clutch
105709X
Spring, Return, Clutch
17060616
Screw 3/8-16 x I
140294
V-Belt
169691
Keeper, Center Span
17060612
Screw. 3/8-16 x 3/4
8883R
Cover, Pedal
175410
Pulley, Engine
71170764
Bolt Hex 7/16-20 x 4 Gr. 5
STD551143
Washer

39

66
70
71
73
74
75
76
77
78
81
82
83
84
89
90
95
96
116
120
150
151
156
158
159
161
162
163
164
165
166
168
169
197
198
199
200
202
212

PART
NO.
154778
134683
169183
169182
137057
121749X
STD581075
123583X
121748X
165596
165711
19171216
169594
164890X428
124346X
170201
4497H
72140608
73900600
175456
19133210
166002
165589
165494
72140406
73680400
74780416
19091010
165623
166880
165492
165580
169613
169593
169612
72140508
72110614
145212

DESCRIPTION
Keeper Belt Engine Hydro
Keeper Belt Engine
Strap Torque Lh Hydro
Strap Torque Rh Hydro
Spacer
Washer 25/32 x 1-1/4 x 16 Gau§
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Gaug
Shaft Asm Cross Tapered
Spring Torsion
Washer 17132 x 3/4 x 16 Ga.
Link Transaxie
Console, Shift
Nut Self-Thd Wsh-hd 1/4 Zinc
Control Bypass Hydro 20" Tires
Retainer Spring 1' Zinc/Cad
Bolt Rdhd Sqneck 3/8-16 x 1
Nut Lock Fig 3/8-16
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/161D x 1.125
Bracket Shift Mount
Hub Tapered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5
Nut Crownlock 1/4-20 Unc
Bolt Hex Fin 1/4-20 Unc x 1 Gr 5
Washer 5/8 x .281 x lOGa
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening
NyUner Snap-In 5/8"1D
Washer Nyl 7/8 ID x .105" Hyd
Bolt Shoulder 5/16-18UNC
Bolt Rdhd Sgnk 5/16-18UNC x 1
Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5
Nut Hex Flange Lock

NOTE: All componentdimensionsgivenin U.S.
inches1 inch= 25.4 mm

TRACTOR
STEERING ASSEMBLY

-- MODEL NUMBER

917.272082

_3o

L
LI

37_

_42

I

47
13

/
40

15

/

15

4O

43

TRACTOR - - MODEL NUMBER
STEERING ASSEMBLY

917.272082

KEY PART
NO. NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
13
15
17
26
28
29
3O
32
36
37
38
39
40
41
42
43
44
46
47
51
54
63
65
67
68
71
82
85
88
91

Steedng Wheel
Axle Assembly STMP Dropped STL
Spindle Assembly, L.H.
Spindle Assembly, R.H.
Beadng, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip
Searing, Steering Column
Dreglink
Washer, Lock
Spacer Brg Axle Front
Nut, Hexflange Lock
Shaft Assembly, Steedng
Bushing, Unk, Drag
Washer 13/32 x 7/8 x 16 Gauge
Screw 3/8-16 x 3/4
Pin
Rod, Tie
SushiP_3,Steering
Screw
Insert, Steedng Wheel
Washer 13/32 x 2-3/8 x 12 Gauge
Nut Lock Center 3/8-24 UNF
Adaptor, Steering Wheel
Boot, Steedng Shaft
Washer 25/32 x 1-1/4 x 16 Gauge
Extension Shaft Steedng LR.LT
Cap, Spindle
Fitting, Grease
Nut Lock Hex w/Ins. 8/16-18 UNC
Boft Fin Hex 5/16-18 UNC x 1-1/4
Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5
Spacer Brace Axle
Bolt Rdhd Sqnk 3/8-16 x 2-1/4
Axle, Brace
Steering Asm
Bracket Susp Chassis Front
Fastner Christmas Tree
Bolt Shoulder 7/16-20
Clip Steedng

139768
154427
169840
169839
6266H
121748X
19272016
12000029
3366R
175121
STD551137
136518
145212
177876
126847X
19131416
17060612
STD561210
13O465
155099
152927
139769
19133812
STD541537
100711L
145054x428
121749X
153720
121232X
6855M
STD541431
74780520
STD523710
160367
72140618
169827
175146
169835
133835
175118
175553

NOTE: All componentdimensionsg4venIn U,S. inches
1 Inch = 25.4 mm

41

TRACTOR o- MODEL NUMBER
ENGINE

38

33
31

_"_

33

29

I OPTIONAL
EQUIPMENT
Spark Arrester

23

42

917.272082

TRACTOR - - MODEL NUMBER

917.272082

ENGINE

KEY PART
NO. NO.
1
170548
2
1772O410
3

......

4
13
14
16
23
29
31
32
33
37
38
40
44
45
46
77
80
81
101
105

159420
12-041-03
148456
STD551237
169837
137180
109202X
158990
123487X
137040
148315
124028X
17670412
17000512
19O91416
19101216
74760508
73510400
M73030800
17120616

DESCRIPTION
Control, Throttle
Screw, Hex Head, Thread Cuffing 1/4-20 x 5/8
Engine, (See Breakdown) Kohler Model No. CV490-27505
Muffler
Gasket Kohler
Tube Drain Oil Easy
Washer
Shield Brn/Dbr Guard
Arrestor, Spark
Tank, Fuel
Cap Assembly, Fuel Sears, Vented
Clamp, Hose
Line, Fuel
Plug, Drain Oil Easy
Bushing, Snap, Fuel Line
Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4
Screw Hex Wsh Thdr 3/8-16 x 3/4
Washer 9/32 x 7/8 x 16 Gauge
Washer 5/16 x 3/4 x 16 Ga.
Bolt Hex Hd 5/16-18 Unc x 1/2
Nut Keps Hex 1/4-20Unc
Nut Flan-ge M8-1.25 Non-Lk Zinc
Screw 3/8-16 x I

NOTE: Allcomponentdimensionsgivenin U.S. inches
1 inch= 25.4 mm

43

TRACTOR

-- MODEL NUMBER

917.272082

SEAT ASSEMBLY

25

11

12

KEY PART
NO. NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12

Seat
Bracket, Pivot,Seat
Bolt
Washer 13/32 x 1 x 10 Gauge
Clip, Push-In Hinged
Nut
Spring,Seat
Screw 3/8-16 x 1-1/2
Washer 13/'32x I x 14 Gauge
Pan, Seat
Knob Seat
Bracket,SwitchMounting

140123
140551
71110616
19131610
145006
STD541437
124181X
17000616
19131614
174894
166369
121246X

44

KEY PART
NO. NO.

DESCRIPTION

13
14
15
16
17
21
22
24
25

121248X
72050412
1343OO
121250X
123976X
171852
STD541431
19171912
127018X

Bushing,Snap
Bolt, Carriage 1/4-20x 1-1/2
Spacer, Split .28 x .88
Spdng
Locknut,Flange 1/4 Grade 5
Bolt,Shoulder 5/16-18 UNC
Nut
Washer 17/32 x 1-3/16 x 12 Ga.
Bolt, Shoulder 5/16-18 x ,62

NOTE:

All component dimensions given in U.S.
inches I inch = 25.4 mm

TRACTOR

-- MODEL NUMBER

917.272082

DECALS

10
4

7

13

71

9

KEY PART
NO. NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
12

Decal, Oper. Instr.
Decal,HP Engine
Decal,Hood,R.H.
Decal, Hood,L.H.
DecalHoodReplacement
Decal,CustomerMaintenance
Decal,Hood Side
Decal, Deck
Decal,Fender,Craftsman
Decal,FenderDanger
Decal, V-Belt Drive Schematic

156811
177367
177333
177334
171765
133644
177325
172331
163204
156439
146046

WHEELS

4,10
7

11

20

KEY
NO,

PART
NO.

DESCRIPTION

13
14
16
20
- - - - - --

177353
160396
138047
149516
138311
165800X428
165799X428
169210
177994
177995

Decal, LowerDash
Decal,V-Belt Schematic
Decal, BatteryDiehard
Decal, BatteryDngdPsnEng
Decal, LiftHandle
Pad FootrestLH STLT
PadFootrestRH STLT
Deca_By Pass LT Hydro
Owner's Manual, English
Owner's Manual,Spanish

KEY PART
NO, NO,

& TIRES

16

1
2
3
4

59192
65139
106222X
59904

5
6
7

106732)(427
278H
90401-1

8
9
10

106108X427
1_o082X
7152J

11
- -

104757X428
144334

DESCRIPTION
Valve Cap, Tire
Stem, Valve
Tire, Front
Tube, Front Tire
(Not Provided, Service Item Only)
Rim, Front
Fitting, Grease (Front Wheel Only
Beating, Flange (Front Whee_
Only)
Rim,Rear
Tire, Rear
Tube, Rear Tire
(Not Provided, Service Item Only',
Ca_, Axle
Sealant, Tire 10 oz.

NOTE: Allcomponentdimensionsgiven In U.S.
inches I inch = 25.4 mm

45

TRACTOR - - MODEL NUMBER

917.272082

LIFT ASSEMBLY

7

.8
/

/

/
/
/

I

3

13
2

4
6

6
5

13
19
13

20

19
15
32

46

TRACTOR -- MODEL NUMBER

917.272082

LIFT ASSEMBLY

KEY PART
NO. NO.
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
31
32

159460
159471
105767X
12000002
19211621
120183X
125631X
122365X
139865
139866
STD624008
173288
73350800
130171
73800800
139868
163552
169865
73540600

DESCRIPTION
Uft Lever Inner Wire Assembly
Shaft Assembly, Lift
Pin, Groove
E-Ring
Washer 21/32 x 1 x 21 Gauge
Beadng, Nylon
Grip, Handle, Fluted
Button, Plunger, Red
Link, Uft, LH.
Unk, Lift, R.H.
Retainer Spdng
Link, Front
Nut, Hex, Jam 1/2-13 UNC
Trunnion
Looknut, Hex, with Washer Insert 1/2-13 UNC
Arm, Suspension, Rear
Retainer Spdng
Bearing, Pvt, Lift
Nut, Crownlook 3/8-24

NOTE; Allcomponentdimensionsgivenin U.S. inches
1 inch = 25.4 mm

47

TRACTOR -- MODEL NUMBER 917.272082
MOWERDECK

_47 142

34

21
_/3

24

\
2

16
28
27

14

48

TRACTOR -- MODEL NUMBER

917.272082

MOWER DECK

KEY
NO.

PART
NO.

1
2
3

165892
STD533107
138017

4
5
6
8
9
10
11
13
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
4O
44
45
46
48
49
50
51
52
53
54
55

DESCRIPTION

Mower Deck Assembly, 42"
Bolt
Bracket Assembly,Sway Bar,
Front
165460
Bracket Sway Bar 38142" eck
STD624008
Retainer Spdng
130832
Ann, Suspension, Rear
850857
Bolt, Hex 3/8-24 x 1.25 Gr. 8
STD551137
Washer, Look
140296
Washer, Hardened
134149
Blade, Mulching
137645
Shaft Assembly, Mandrel, Vented
(Includes Key Number 12)
128774
Housing, Mandrel, Vented
110488X
Bearing, Ball, Mandrel
174493
Stripper, Mower Deck
72140505
Bolt, Carriage 5/16-18 x 5/8
132827
Bolt, Shoulder
159770
Baffle, Vortex
STD5414.31 Nut Crownlock 5/16-18 UNC
134753
Stiffener Bracket
131267
Bracket, Deflector
105304X
Cap, Sleeve
123713X
Spring, Torsion, Deflector
110452X
Nut, Push
130968)(428 Shield, Deflector
19111016
Washer 11/32x5/8x16Ga.
131491
Red, Hinge
157722
Screw Thdrol Washer Head
129963
Washer, Spacer
153535
Pulley, Mandrel
137266
Nut, Toplock, Flanged
STD533717
Bolt
133835
Fastner, Chdstmas Tree
131494
Pulley, Idler, Rat
STD551037
Washer 13/32x13/16x16Ga
STD541437
NutCmwnlock3/8-16 UNC
140088
Guard, Mandrel, LH.
STD624O03 Retainer
137729
Screw, Thd. Roll 1/4-20 x 5/8
133944
Washer, Hardened
174284
Roller Assembly, Cam Follower
131340
Bolt, Shoulder #10-24 Gr. 5
STD541410
Looknut
139888
Bolt, Shoulder 5/1 6-18 UNC
131845
Arm Assembly, Pad, Brake
133943
Washer, Hardened
155O46
Arm, Idler

KEY
NO.

PART
NO.

56
59
67
68
92
101
102
103
104
105
106
111
112
t 13
114
115
116
117
118
119
121
129
130
131
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
- -

165723
141043
149846
144959
73800600
136420
71061010
19061216
STD551110
160793
2029J
155197
155198
17060514
STD541431
72110504
4898H
165746
73930600
STD551037
143723
19131312
STD523710
STITo33710
165890
157109
158634
165888
171977
131335
1
165898
19091216
169670
169676
169674
169675
169671
169672
169669
17720410
72140614
130794

- -

169583

DESCRIPTION
Spacer,Retainer
Guard,TUV Idler
KnobCustomOval
V-Belt
Nut LookHex w/Ins. 3/8-16
MulcherCover
Screw Pan Hd Phillips10-24 x 5/8
Washer #10
Washer, Lock
Latch Assembly, Bagger
Nut, Weld
Bracket, Gauge, Wheel L.H.
Bracket, Gauge, Wheel R.H.
Screw Taping 5/16-18
Nut, Hex, Keps 5/16-18 Unc
Bolt, Cardage 5/16 Uric x 1/2
Bolt, Shoulder
Wheel,Gauge
Nut, Centedook 3/8-16
Washer 3/8 x 7/8 x 14 Gauge
Bracket
Washer 13/32 x 13/16 x12 Ga.
Bolt, Fin Hex 3/8-16 Unc xl Gr. 5
Bolt, Rdhd Sqnk 3/8-16UNCx I
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
Bolt Cardage Idler
Spdng Extension
Spring Return Idler
Retainer Spdng Yellow Zinc
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch
Cable Clutch 42 In
Washer Flat 3/8" Type B
Spdng Retainer
Spring Retention Lever
Spacer
Rod Clutch
Screw Hex Thd Cut 1/4-20 x5/8
Bolt Rdhd Sqn 3/8-16 UNC x 1- 3/4
Mandrel Assembly (Includes Key
Numbers 8-10, 13-15, 31 and 32)
Replacement Mower, Complete

NOTE: All component dimensions given in U.S.inches
1 inch = 25.4 mm

49

TRACTOR -- MODEL NUMBER 917.272082
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

co

(O

o')
\

\

\

5O

TRACTOR -- MODEL NUMBER 917.272082
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510
KEY PART
NO. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

170351
170352
170353
170354
169898
170355
170356
170357
170358
170359
170360
169870
170361
169869

16

170362

17
18
19
23
24
27
28
29
30
31

170363
170364
150771
170365
170366
170367
170368
170369
170370
170371

32

170389

33

142991

34
35

170390
170391

36

170392

37
38
39
40
41
42
43
44

150792
150793
150809
170393
170394
170395
170396
150797

45
46
47
48
49
50
51
52

170397
170398
170399
17O400
170401
170402
170403
170404

53
54
55
56
57
58

170405
170406
142977
142978
150798
170407

KEY PART
NO. NO.

DESCRIPTION
Main Housing, Assembly
Side Housing, Assembly
Center Section, Assembly
Swashplate, Trunion Machined
Block - Assembly
Sealant 10.50z
Hex Flange Screw 1/4-20Xl.25
Stud, 5/16-24 Hex Double End
Shaft, Input
Ring - Retaining
Spacer
Ring - Retaining
Seal, Lip .67 X 1.58 X .276
Ball Brg 17ram Id X 40mm
Od X 12mm
Hex Flange Head Screw
5/16-24X0.75
Lip Seal 18 X 32 X 7
Arm, Control
Bearing, 30x52x13 Thrust
Check Plug Assembly, Washer
Shaft, Motor
Gear - Pinion, 131
10t/48t Gear
Gear, 10t Jackshaft
60t Bull Gear
Sleeve Bearing
.75 X 1.575 X .625
SleeveBearing(Outboard)
.75x1.750x.625
Washer,
3/4 Id X 1-1/20d X .13 Thk
Lip Seal Axle Seal
Shaft, Axle .75 X 11.39
(Key, R.H.)
Shaft, Axle .75 X 16.99
(Key, L.H.)
Miter Gear (Splined)
Miter Gear 15t (0.5 Id)
Shaft
Ring, Spiral Retaining
Pin, Jackshaft
Magnet, Ring
Spdng, Bypass
Hydro Mtg Screw 3/8-24 X 2.5
Long
Filter
Base, Filter
Actuator, Bypass
Rod, Bypass Actuator
Arm, Bypass
Retaining Ring .250 External
Seal, Lip .741 X .250 X .250Tc
Flat Washer,
5/8 Id X 1.00d X .05 Thk
Retaining Ring
Bearing, Center Block
Spdng - Helical Compression
Washer
20w-50 Oil
Brake Yoke

51

59
60
61
62
63

170408
142883
142882
142887
170410

64
65
66
67
68
69
70
71

142892
170411
170412
170413
170414
170415
170416
170417

72

170418

73

142884

74
75

170419
170420

76
77
78
79
80

170421
170422
142969
142980
150778

81
82

170423
170424

83
84
85
87
88
90
93
107
108

161168
170425
170426
142917
170429
170430
170431
170432
170433

109
111
113

170434
170435
170437

116
119
120
121

170438
170439
170440
170441

122
123
124

170442
170443
170444

125
t26
127
128
900

170445
170446
170447
173165
166768

DESCRIPTION
Rotor, Brake
Brake Puck
Puck Plate
Brake Actuating Pin
Hfhcs 1/4-20x2 W/Patch,
Special Flange
Bolt, 1/4-20 X 1 W/Patch
Spacer
Spring, Brake Arm Bias
Sq. Hd. Bolt 5/16-24-Ribbed
Arm, Brake
Slotted Hex Nut 5/16-24
Cotter Pin 3/32 X 3/4
Compression Spring Brake
Anti-Drag
Washer, Ht
.5 I.D. X 10.D. X .032
Flat - Washer
11/32 I.D. X 7/80.D
Oil Seal .625 X 1.0 X .25
Check Plug Assembly, .027,
Washer
Stud, 5/16-24 Friction Pack
Puck, .330 X 1.50 X .0975
Spring, Helical Comp
Spacer
Hex Lock Nut 5/16-24Unf
(Nylon Insert)
Wedge, Friction Pack
Clip, Washer .316x1.50x.1046
(Plated)
Pin, Standard Headless
Fitting, 5/16 Sae 5/32 Tube
Hose, Expansion Tank
Cap - Poppet Valve
Bolt, Self Tapping 10-32 X 1/2
Puck, Inner Wedge
Spring Clip - Housing Thrust
Deflector
Washer, Motor Shaft
.71idxl.16odx.O30thk
Plug, Sae #6
O-Ring .07 X .301 I.D.
Bracket, Support Expansion
Tank
Silicon Sponge
Fan, 7 In.
Pulley
Hex Lock Nut 1/2-20 (Nylon
Insert)
Washer, BelleviUe
Belt Keeper
Center Section-Filter-Bypass
Assembly
Filter Assembly
Fan - Pulley Service Assembly
Seal - O-Ring Kit
Kit, Expansion Tank
Transaxle Complete

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

TRACTOR
- - MODEL NUMBER
917.272082
KOHLER ENGINE-MODEL
NUMBER CV490, TYPE NUMBER 27508

CYLINDER

HEAD, VALVE AND BREATHER J

7

2O

CRANKCASE

18

I

/

1

@

sf_

52

TRACTOR - - MODEL NUMBER 917.272082
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

CYLINDER HEAD/VALVE/BREATHER

CRANKCASE

KEY
NO.

PART
NO.

KEY
NO.

PART
NO.

1
2

25-351-01 -S
12-755-94-S

1
2

12-032-03-S

3
4

12-445-02-S
M-839025-S

5
6
7
8

24-380-13-S
12-755-49-S
12-089-31-S
12-422-08-S
12-422-09-S
12-422-10-S
12-422-11-S
12-422-12-S
12-422-13-S
12-422-07-S
12-144-28-S
12-874-07-S

3
4
5

7
8
9
10
11

12-411-03-S
12-041-10-S
12-017-01-S
12-017-02-S
12-016-01-S
12-016-02-S
25-139-60-S
12-318-36-S
25-f86-01-S
12-599-03-S
M-640034-S

12
13
14
15
16

12-089-01-S
12-173-01-S
12-755-03-S
12-468-05-S
12-112-13-S

17

12-086-15-S

18
19
20

25-237-14-S
12-326-03-S
M-645020-S

21
22

12-096-07-S
M-545010-S

23
24

12-018-01-S
12-402-02-S

DESCRIPTION
Lifter, valve (2)
Kit, cylinder head (Includes
3-17, Gaskets 12 041 01-S
(Qty. 2),12 041 02-S, &
12 041 03-S)
Rod, push (2)
Gasket, cylinder head
Valve, intake (Std.)
Valve, intake (.25)
Valve, exhaust (Std.)
Valve, exhaust (.25)
Plug, allen hd. pipe 1/8"
Cylinder Head
Arm, rocker (2)
Pivot, rocker arm (2)
Screw, hex. flange
M6xLOx34 (2)
Spring, valve (2)
Cap, valve spnng (2)
Kit, retainer (2)
Washer, plain 13/32"
Spacer, head bolt exhaust
port
Screw, hex. flange
M10x1.Sx81 (5)
Clamp, hose (2)
Hose, breather
Screw, hex. flange
M6xl.0x20 (5)
Cover, valve w/nipple
Screw, hex. flange
M5x0.8xlO
Retainer, breather reed
Reed, breather

9
10

11
12
13
14
15
16
17
18
19
20
21
22
23

DESCRIPTION
Seal, crankshaft
Block, cylinder
(Use Short Block 12 522 .=
Strap, lifting
Screw, hex. flange
M8x1.25x25
Dowel, locating (4)
Kit, camshaft (Includes 7,_
Spring, acluating
Shim, camshaft (A.R.) blu_

Shim,
R./ red
Shim, camshaft
camshaft IA
AIR.
yell
Shim, camshaft (A.R.) gre,
Shim, camshaft (A.R.) gra_
Shim, camshaft (A.R.) blac
Shim, camshaft (A.R.) whiI
Shaft, balance
Piston w/Ring Set (Std.)
(Includes 11,12)
12-874-11-S Piston wiring Set (.08)
12-874-08-S Piston w/Ring Set (.25)
12-874-09-S Piston wiring Set (.50)
12 018 02-S Retainer, piston pin (2)
Ring Set (Std.)
12-108-07-S
Ring Set (.25)
12-108-08-S
Ring Set (.50)
12-108-09-S
Connecting Rod (Std.)
12-067-11-S
Connecting Rod (.25)
12-067-06-S
12-380-01-S Pin, governor regulating
12-043-05-S Gear, governor
Washer, plain 6 mm
M-631005-S
Shaft, governor gear
12-144-02-S
Plug, cup
52-139-09-S
Kit, gov. cross shaft w/clip
12-755-64-S
(Includes 23)
X-25-102-S
Washer, plain 1/4"
12-032-01-S Seal, governor cross shaft
M-631015-S
Washer, plain 6 mm
12-154-05-S Clip, hitch pin

NOTE: All component dimensions given in U,S
inches 1 inch = 25.4 mrn

53

TRACTOR - - MODEL NUMBER 917.272082
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

IGNITION/ELECTRICAL_

HOUSING

AND

BAFFLES]

/14

43

AIR INTAKE

BLOWER

J

6--

_

7

0-8
10-9--

54

11.,,,_a_L

_

TRACTOR - - MODEL NUMBER 917.272082
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508
IGNITION/ELECTRICAL

BLOWER HOUSING & BAFFLES

KEY
NO.

KEY
NO.

PART
NO.

1

M-545010-S

2
3
4

24-468-10-S
12-146-07-S
M-550010-S

5
6
7
8
9

24-096-05-S
12-027-76-S
12-063-18-S
25-154-02-S
12-086-37-S

10
11

12-063-20-S
M-645016-S

PART
NO.
12-086-14-S

2
3
4

12-468-03-S
24-162-03-S
25-086-47-S

5
6
7
8
9

12-157-06-S
X-42-15-S
12-025-15-S
12-155-09-S
M-548025-S

10

12-085-09-S

11
12
13
14
15
16
17
18
19
20

DESCRIPTION
Screw, hex. flange
M10x1.5x46
Washer, plain 3/8"
Screen, grass
Bolt, shoulder M6xl.0x16

(4)
Fan
Key
Flywheel
Connector
Screw, hex. cap M5x0.8x25

(2)

Stator - 15 amp with stator
brake
M-545020-S Screw, hex. flange
M5x0.8x20 (2)
12-154-06-S Clip, cable (2)
41-403-09-S
Regulator, rectifier- 15 amp
X-22-11-S
Washer, lock 1/4"
M-639016-S Screw, hex. flange
M6x1.0x16 (2)
236602-S
Connector
12-132-02-S Spark Plug
X-728-1-S
Clip, cable (2)
M-545010-S Screw, hex. flange
M5x0.8xl0 (2)
12-584-04-S Module, ignition
NOT ILLUSTRATED
12-176-44-S Harness, wiring
24-518-12-S
Lead, black (6" - 12 gaugeinsulated grip barrel eyelet
terminals)
12-518-35-S Lead, white (36" - 18 gauge
- fully insulated push on tab
and uninsulated socket
terminals)

DESCRIPTION
Screw, hex. flange
M5xO.8xlO (6)
Washer, plain 1/4"
Plate, blower housing
Screw, hex. flange
M5xO.8xlO
Cover, pinion
Housing, blower
Baffle, intake side
Clip, mounting (3)
Screw, captive washer
M5x0.8x20 (3)
Baffle, cylinder head
Screw, hex. flange
M6xf.0x16 (2)
Baffle, cylinder

12
12-063-19-S
NOT ILLUSTRATED
M-541050-S
Nut, hex. flange M5x0.8
AIR INTAKE/FILTRATION
KEY
NO.

PART
NO.

1
2
3
4
5
6

12-281-01-S
25-341-03-S
12-096-24-S
12-083-12-S
12-100-08-S
12-083-10-S

7

12-743-12-S

8
9

12-032-11-S
12-094-07-S

10

12-072-04-S

11

12-086-01-S

DESCRIPTION
Duct, air
Knob, air cleaner cover
Cover, air cleaner
Precleaner, element
Wing Nut
Kit, air cleaner element
(Includes 5, 7, 8)
Filter, element (Includes 5,
8)
Seal 1-7/16"
Base, air cleaner (Includes
11, 12)
Stud, mounting plate
M6x1.0x75
Screw, #10 Hi-Lo thread
forming (2)
Gasket, air cleaner

13
12-041-02-S
NOT ILLUSTRATED
12-113-53-S
Decal, air cleaner

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

55

TRACTOR - - MODEL NUMBER 917.272082
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508
STARTING

SYSTEM

J

ENGINE

CONTROLS

J

1

I
/

17

2

0

|

/

g
0

11

OIL PAN / LUBRICATION

I

11

?

56

TRACTOR - - MODEL NUMBER 917.272082
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

STARTING SYSTEM
KEY
NO.

PART
NO.
M-839070-S

2

25-098-07-S

3
4
5
6
7
8

12-755-54-S
12-227-18-S
12-170-05-S
12-221-01-S
12-227-13-S
12-211-01-S

ENGINE CONTROLS
DESCRIPTION
Screw, hex. flange
MSx1.25x70 (2)
Starter assembly (Includes
3-8)
Kit, drive end
Cap, drive end
Armature
Kit, brush & spring
Cap, commutator end
Boll, hex. flange 1/4-20x45/8 (2)

PART
NO.
12-038-01-S

2
3
4
5
6

25-755-13-S
12-153-03-S
12-153-02-S
12-123-04-S
M-645025-S

7
8
9
10

12-153-01-S
25-162-07-S
12-096-03-S
M-545016-S

11
12
13
14
15
16
17

25-462-09-S
52-050-02-S
25-139-57-S
12-393-01-S
12-153-06-S
12-096-34-S
M-545016-S

18
19

12-032-03-S
24-086-16-S

20

24-086-17-S

21

12-199-56-S

PART
NO.

1
2
3
4

12-079-11-S
12-237-01-S
24-086-43-S
M-664020-S
12o536-10-S
M-443025-S
M-443020-S

OIL PAN/LUBRICATION
KEY
NO.

KEY
NO.

DESCRIPTION
Dipstick assembly (Includes
2-3)
Kit, oil fill cap (Includes 3)
O-Ring, oil fill cap
O-Ring, upper oil fill tube
Tube, oil fill
Screw, hex. flange
M6x1.0x25
O-Ring, lower oil fill tube
Screen, oil pickup
Cover, oil pickup screen
Screw, hex. flange
M5x0.8x15
Valve, oil pressure relief
Filter, oil
Plug, sq. hd. solid 3/8"
Pump, oil
O-Ring, oil pump cover
Cover, oil pump
Screw, hex. flange
M5x0.8x16 (3)
Seal, oil (RT.O. end)
Screw, hex. flange
M8xl.25x45 (11)
Screw, hex. flange
M8x1.25x45
Assembly,Pan, oil (Incl.
11,14-17)

8
9
10
11

12-089-11-S
12-089-23-S
12-089-24-S
12-755-83-S

12
13
14
15
16
17

12-100-07-S
52-211-04-S
12-090-28-S
25-158-08-S
12-079-10-S
25-158-11-S

DESCRIPTION
Linkage. choke
Clamp, cable
Screw, hex. flange
Screw, lobed socket
M6xl.0x20 (2)
Control, speed assembly
_ncludes 6-9)
crew, pan head
M4x0.7x25
Screw, pan head
M4x0.7x20
Spring, choke (2)
Spring, choke return
Spring, governor
Kit, governor lever (Includes
12-14)
Nut, hex flange 1/4-20
Bolt, 1/4-20x1"
Lever, governor
Bushing, throttle linkage
Linkage, throttle
Bushing, throttle linkage

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

57

TRACTOR - - MODEL NUMBER 917.272082
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

CRANKSHAFT

EXHAUST

1
2--,_

FUEL

SYSTEM

J

!

6
7

/

58

I

TRACTOR -- MODEL NUMBER 917.272082
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508
CRANKSHAFT
FUEL SYSTEM
KEY
NO,
1
2
3

PART
NO.

DESCRIPTION

M-641060-S
Nut, hex. flange M6xl.0 (2)
M-629116-S
Stud M6x1.0x116 (2)
12-853-118-S Kit, carburetor w/gasket
(Includes 4,5,6 qty 1Tie,
cable 12-454-03-S,
Terminal 25-452-20-S)
4
12-041-02-S Gasket, air cleaner
5
12-053-118
Carburetor assembly (For
information only not
available separately)
(Includes Kit, float 12-75702-S Kit, carburetor repair
12-757-03-S, Kit, solenoid
repair 12-757-33-S)
6
12-041-01-S Gasket, carburetor (2)
7
12-265-06-S Deflector, heat
8
25-237-14-S
Clamp, hose (2)
9
52-353-22-S
Line, fuel 12-1/4"
10
25-050-03-S
Filter, fuel in-line
11
47-154-01-S
Clip cable
NOT ILLUSTRATED
*M-561010-S Screw, thread forming
M5x0.8xl0
*X-22-11-S
Washer, lock 1/4"
12-757-02-S
Kit, float
12-757-03-S
Kit, carburetor repair
12-041-01-S
Gasket, carburetor
12-041-02-S
Gasket, air cleaner
12-041-05-S
Gasket, bowl
12-041-06-S
Gasket, bowl screw
12-632-06-S
Seal, solenoid
12-757-33-S
Kit, solenoid repair
12-041-06-S
Gasket, bowl screw
12-454-03-S Tie cable
25-452-20-S
Terminal
12-518-37-S
Lead, red, (37" - 20 gauge insulated socket anduninsulated socket terminals)
*attaches carburetor ground
lead to carb baffle.

KEY
NO.

PART
NO,

1
2

12-014-57-S
25-139-27-S

DESCRIPTION
Crankshaft (Includes 2)
Plug, cup

EXHAUST
KEY
NO.

PART
NO.

1
2
3
4
5

25-072-04-S
12-041-03-S
12-126-11-S
12-445-06-S
M-645025-S

Stud, M8x1.25x33(2)
Gasket, exhaust manifold
Bracket muffler
Strap, lifting
Screw, hex. flange
M6xl.0x25 (2)

PA-27508
12-522-51
12-755-93-S

Replacement Engine
Short Block
Gasket Set

DESCRIPTION

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

59

61

SUGGESTED

GUIDE FOR SIGHTING

I
GUIDE

FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

"SIGHTING

SLOPES

""

...

..CUT

I

TH-Fs

SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.

I
/_

greater
), neverup across
the face.
Makeof turns
Operate than
your 15
Tractor
and down
the face
slopes gradu(not
ally to prevent tipping
or loss of control.
Exercise
extreme
caution when changing
direction
on slopes.

I
I

For repair of major brand appliances in your own home...
no matter who made it, no matter who sold
1-800-4-MY-HOME

®

AnyUme,
dayornk3ht

(1_)

(U.S.A. and Canada)

_rwIN.SQcIrs.coIlr2

WWtN.Sears.ca

For repair of carry-in products like vacuums, lawn equipment, and
electronics, call for the nearest Seam Parts and Repair Center.

_, ;ilil;ili

1-800-488-1222

AnyOne,dayorrt_t (U.S.A.a_)
_h_N.SSarLcoIn

For the replacement parts, accessories and owner's manuals
that you need to do-it-yourseff, call Sears PartsDirectS"!
1-800-366-PART

6a.m.-11

(1-e0o-366-7278)

p.m., 7days aweek

(u.sA. one)

www_
To purchase or inquire about a Sears Service Agreement
orSears MaintenanceAgreement:
1-800-827-6655

(u.s._)

1-800-361-6665

7 a.m. - 5 p.m., CST, Mort.- Sat.

Para pedirsen_ciode reparad_ a
domk_io,y para ordenarpieza_
1.E88-SU-HOGAR

(Canada)

9 a.m. - 8 p.m. EST, M- F, 4 p.m. Sat

AuCanadapourse_iceenhan_ais:
1.800-LE-FOYER_c

sM

(1-s88-_

HomeCenVal®J
® Registered

Trademark

/ TM Trademark

/ SMService

Mad< of Seam,

Roebuck

® Mama Reglstrade / "rMMarca de Fdbdce / .SMMarca de Servlcio de Seam,
MC Marque de commerce / MD Marque d_oos@e de Sears, Roebuck end Co.

178315

Rev. 1 04.26.01

RH

and Co.
Roebuck

and Co,

Printed in U.S.A.



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Page Count                      : 64
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 3, 2, 1, 4
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