Craftsman 917272082 User Manual LAWN TRACTOR Manuals And Guides L0201126

CRAFTSMAN Lawn, Tractor Manual L0201126 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917272082 917272082 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272082. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Owner's Manual

CRIIFTSMHN°J

7.0 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.272082

• Safety

• Assembly

•Operation

•Maintenance

•Repair Parts

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety

Rules and Instructionsbefore

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am -5 pm, Mon -Sat

Seam, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 11

Maintenance ....................................... 18

Maintenance Schedule ...................... 18

Service and Adjustments .................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment as

manntained, lubricated and tuned up according to the instructions in the owner's

manual, Sears wall repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by returning your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

•Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

•Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing obJeCts beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speednng the engine.

•Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

•Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

•Riding equipment used for commercial or rental purposes. A product is "used for

commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold acharge, Sears will replace the battery at no charge. Warranty

service is available free of charge by returning your Craftsman riding equipment to

your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in

serious injury or death.

I. GENERAL OPERATION II, SLOPE OPERATION

• Read, understand, and follow all

instructions in the manual and on the

machine before starting.

•Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

•Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

•Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolutely

necessary. Always look down and

behind before and while backing.

•Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without either

the entire grass catcher or the guard in

place.

•Slow down before turning.

•Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in alarge

percentage of dding mower-related

injuries, These operators should

evaluate their ability to operate the riding

mower safely enough to protect them-

selves and others from serious injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust /engine parts and bum. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

Slopes are a major factor related to loss-of-

control and tipover accidents, which can re-

sult in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Taft

grass can hide obstacles.

• Use slow speed. Choose alow gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommenda-

tions for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT"

=Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if awheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do not try to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

=orage. 3

III. CHILDREN •

Tragic accidents can occur if the operator

is not alert to the presence of children. •

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where •

you last saw them.

• Keep children out of the mowing area •

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area. •

•Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off •

and be seriously injured or interfere

with safe machine operation. •

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

•Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

Never run a machine inside a closed

area.

Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

Never tamper with safety devices.

Check their proper operation regularly.

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

Never make adjustments or repairs

with the engine running.

Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

Check brake operation frequently.

Adjust and service as required.

•Be sure the area is clear of other •Be alert and tum machine off if children

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

enter the area.

•Before and when backing, look behind

and down for small children.

•Mow up and down slopes (15 ° Max),

not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps.

Uneven terrain could overfum the

machine. Tall grass can hide obstacles.

responsible adult. 4

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

_l, Look for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

,_ CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_, CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

_lb CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

_,WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

,_WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

AND TYPE:

OILTYPE

API-SF-SJ):

OIL CAPACITY:

1.25 GALLONS

UNLEADED

REGULAR

SAE 10W30(above 32°F)

SAE 5W-30 (below 32°F)

W/FILTER: 4.0 PINTS

W/OFILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .040")

GROUND FORWARD: 5.5

SPEED(MPH): REVERSE: 2.4

TIRE FRONT: 14 PSI

REAR: 10 PSI

CHARGING

SYSTEM: 15 AMPS @ 3600 RPM

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U 1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_WARNING- This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Steering

Wheel Insert

I_(1) Hex Bolt

3/8-16 x 1

Steering

Boot t

Steering Wheel

(1) Large Flat Washer

(1) Lockwasher 3/8 (1) Hex Bolt

5/16-18 x 1-1/4

(1) Locknut

5/16-18

J_ Steering

Wheel Adapter

tteering

Extension

Shaft

Seat

(_Washer

1_32 xl-3/16 x12

Gauge

{_(1) Knob

Slope Sheet

Keys

(2) Keys

r-q

Video Cassette

For Future Use

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier, Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVETRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts cartons from carton.

2. Cut, from top to bottom, along lines on

all four corners of carton, and lay

panels flat.

3. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVINGTRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower

steedng shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut

securely to 18-22 ft. Ibs torque.

2. Place tabs of steedng boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steedng wheel and slide adapter onto

steedng shaft extension.

5. Position steedng wheel so cross bars

are horizontal (left to dght) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

7. Snap steering wheel insert into center

of steedng wheel.

8. Remove protective matedals from

tractor hood and gdll.

IMPORTANT: Check for and remove any

staples in skid that may puncture tire

where tractor is to roll off skid.

HOWTO SET UPYOURTRACTOR

CHECK BATTERY

1. Lift seat pan to raised position and

open battery box door.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

Battery

Door

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage

shoulder bolt in slot and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

8. Raise seat and tighten adjustment

knob securely.

Seat

Seat Pan_

Bolt

Flat Washer

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in freewheel-

ing position to disengage transmis-

sion (See "TO TRANSPORT" in the

Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVETRACTOR OFF SKID (See

Operation section for location and

function of controls)

,_WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed,

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position.

4. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest

position.

7. Start the engine. After engine has

started, move throttle control to idle

position,

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking

brake and place motion control lever

in neutral position.

11 .Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

,_CAUTION: Do not remove deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure =simportant for best

cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

i/CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you receive

the best performance and satisfaction

from this Quality Product.

Please review the following checklist:

,/All assembly instructions have been

completed.

/ No remaining loose parts in carton.

,/' Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/" Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

,,/Before driving tractor, be sure free-

wheel control is in drive position.

While learning how to use your tractor,

pay extra attention to the following

important items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,I Become familiar with all controls - their

location and function. Operate them

before you start the engine.

/Be sure brake system is in safe

operating condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and

transmission purging instructions (See

"TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation

section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE

n' n

FUEL CHOKE MOWERHEIGHT

LIGHTS ON

PARKING BRAKE

LOCKED

OVER TEMP I

LIGHT

UNLOCKED MOWER LIFT

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(AutomaticModelsonly)

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment

Clutch

Ignition Switch

Ammeter

Throttle/Choke

Control

Light Switch

Lift

_Lever

Plunger

Attachment

Lift Lever

Clutch/Brake

Pedal Height

Adjustment

Indicator

Freewheel

Control "Parking Brake Lever

Motion Control

Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor.

ATTACHMENT LIFT LEVER -Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER -Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH -Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THRO'I'rLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

FREEWHEEL CONTROL -

Disengagages transmission for pushing

or slowly towing the tractor with the

engine off.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask over

spectacles or standard safety glasses.

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal into full

"BRAKE" position and hold.

2. Place parking brake lever in "EN-

GAGED" position and release

pressure from clutch/brake pedal.

Pedal should remain in "BRAKE"

position. Make sure parking brake will

hold tractor secure.

Throttle/ Attachment Clutch Lever

Choke "Engaged"

Position

"Disengaged"

Clutch/ Brake

Brake Pedal "Engaged"

Position

"Disengaged" Position Lever

Position

STOPPING

MOWER BLADES -

•To stop mower blades,move attach-

ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full =BRAKE" position.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not retum to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttle control to slow position.

NOTE; Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will

cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

_CeAIUTION,: Always s.toptra.ctgrcorn-

y, as oescnoea aoove, oeTore

leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

•Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever

in neutral (N) position.

2. Release parking brake and clutch/

brake pedal.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever

determines the cutting height.

•Grasp lift lever.

•Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are

measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of

grass and types of grass being mowed.

•The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

•For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1, Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of

this manual).

2. With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in

appropriate hole with shoulder bolt,

3/8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side installing

gauge wheel in same adjustment

hole.

3/8-16 "_ _

Locknu

Gaug(

Wheel

3/8

Gauge Wheel

Shoulder

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment

clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

,_ CAUTION: Do not operate the

mower without either the entire grass

catcher, on mowers so equipped, or the

deflector shield in place.

Attachment Clutch Lever

"Engaged"

Position _.

Attachemnt

Lever High

Position

•Low

Position

"Disengaged"

Position

TO OPERATE ON HILLS

_CAUTION: DO not drive up or down

hills with slopes greater than 15 ° and do

not drive across any slope.

•Choose the slowest speed before

starting up or down hills.

•Avoid stopping or changing speed on

hills.

•If slowing is necessary, move throttle

control lever to slower position.

•If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

•Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

•To restart movement, slowly release

parking brake and clutch/brake pedal.

°Slowly move motion control lever to

slowest setting.

•Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheeling

position. Free wheel control is located at

the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment lift control

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

•Do not push or tow tractor at more than

two (2) MPH.

•To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage

when transporting your tractor on atruck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTINGTHE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the

cap onto the tube. Remove and read

oil level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

•For cold weather operation you should

change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

•To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

•Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

_WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

_CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to "DISEN-

GAGED" position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, move throttle control

to fast position, wait a few minutes and

try again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and

above)

7. When engine starts, move the throttle

control to the fast position.

•The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and

below)

7. When engine starts, allow engine to

run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to

fast position. This may require an

engine warm-up period from several

seconds to several minutes, depend-

ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to

warm up. This can be done during

the engine warm up period.

•The attachments can also be used

during the engine warm-up period after

the transmission has been warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

See 'frO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

PURGETRANSMISSION

_CAUTION: Never engage or disen*

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the

transmission which may have developed

during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in freewheeling

position (See "TO TRANSPORT" in

this section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

4. Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE; During this procedure there will be

no movement of drive wheels. The air is

being removed from hydraulic drive

system.

5. Move motion control lever to neutral

(N) position. Shut- off engine and set

parking brake.

6. Engage transmission by placing

freewheel control in driving position

(See "TO TRANSPORT" in this section

of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

8. Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly

move motion control lever to reverse

position. After the tractor moves

approximately five (5) feet return the

motion control lever to the neutral (N)

position. Repeat this procedure with

the motion control lever three (3)

times.

Your tractor is now purged and now ready

for normal operation.

MOWINGTIPS

•Mower should be properly leveled for

best mowing performance. See 'q'O

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

*The left hand side of mower should be

used for trimming.

* Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform

cutting.

•When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

•If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried clip-

pings. Make first cut relatively high; the

second to the desired height.

•Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

•Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

•When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

MULCHING MOWINGTIPS

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

•The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine

(blade) speed as this will provide the

best recutting action of the blades.

•Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the direct sun.

•For best results, adjust the mower

cutting height so that the mower cuts oft

only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpendicu-

lar to the first cut path.

•Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE SERVICE DATES

Check Brake Operation _I_ #

CheckTire Pressure I_ I _

Check Operator Presence and

IntedockSystems

Check for Loose Fasteners 1_7 I_

Sharpen/Replece Mower Blades I_4

LubricationChart _II_

Check Baltery Level

Clean Battery and Terminals I_

Check Transaxio Coo_ing

Adjust Blade Belt(s) Tension I_s

Adjust Motion Drive Belt(s) Tension Ks

Check Engine OII Level _

Change EngineOil _t2.3

Clean Air Filter _#12

Clean Air Screen _z

InspectMuffler/Spark Arrester I_

Replace Oil Filter (If equipped) lli#_l._

Clean Engine CoolingFins If2

Replace Spark Plug I_ JJ_

Replace Air Filter Paper Cartridge _z

Replace Fuel Filter I_

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GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

•Once a year you should replace the

spark plug, clean or replace air filter, and

check blades and belts for wear. A new

spark plug and clean air filter assure

proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

Spindle --

Zerk Zerk

OFront Wheel

Bearing

Zed_

_)Engine

Zerk

(_)SAE30 or10w30MOTOR OIL

(_)REFERTO Maintenance=ENGINE"SECTION

IMPORTANT: Do not oil or grease the

civot points which have special nylon

earings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant

sparingly.

TRACI_R

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See "-ro ADJUST BRAKE" in the

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

•Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber.

•Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

•The engine should not start unless the

clutch/brake pedal is fully depressed

and attachement clutch control is in the

disengaged position.

•When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

•When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

•The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

I. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble hex bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

Mandrel Assembly

TrailingEdge Up

Blade Center

Hole

Flat Washer

Lock Washer

_-- Hex Bolt

*A Grade 8 heattreated boltcan be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

•The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

•To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

•Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

5/8" B_e

Center Hole

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary,

TO CLEAN BATTERY AND TERMINALS

Corrosion and did on the battery and

terminals can cause the battery to "leak"

power.

1. Open battery box door.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable

ends with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high

pressure water or steam to clean

transaxle.

•Inspect cooling fan to be sure fan

blades are intact and clean.

•Inspect cooling fins for dirt, grass

clippings and other materials. To

prevent damage to seals, do not use

compressed air or high pressure

sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact your nearest authorized service

center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ.

Select the oil's SAE viscosity grade

according to your expected operating

temperature.

SAE VISCOSITY GRADES

-20 0 30 32 40 60 80 100

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

•Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove cap from end of drain valve

and install the drain tube onto the

fitting.

3. Unlock drain valve by pushing inward

slightly and tuming counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace

the cap onto to the end of the drain

valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the

tube. Do not thread the cap onto the

tube when taking reading. Keep oil

at "FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

Oil Drain Valve

Locked

Position

Cap _

Drain Tube

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubbom dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary.

Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

AIR FILTER

Your engine will not run propedy using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Remove knob and cover.

2. Remove wing nut and air cleaner

from base.

TO SERVICE PRE-CLEANER

3. Slide foam pre-cleaner off cartridge.

4. Wash it in liquid detergent and water.

5. Squeeze it dry in a clean cloth. Allow i

to dry.

6. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

•Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will damage

the cartridge.

7. Reinstall the pre-cleaner (cleaned anc

oiled) over the paper cartridge.

8, Reassemble air cleaner, wing nut,

cover and tighten knob securely.

Air Cleaner Cover

Cover _-. Knob

Foam -- Wing Nut

Pre- Rubber

• Grommet

Air Cleane_

Paper

Cartridge

\ Air Cleaner

Base

Screen

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in =PRODUCT SPECIFICATIONS"

section of this manual.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

1. Drain oil from engine crankcase (See

"TO CHANGE ENGINE OIL" in this

section of this manual, through step

remove drain plug).

2. Remove oil filter and wipe off filter

adapter.

3. Apply a thin coating of new engine oil

to the rubber gasket on replacement

oil filter.

4. Install replacement oil filter on filter

adapter. Turn oil filter clockwise until

rubber gasket contacts the filter

adapter, then tighten filter an addi-

tional 1/2 turn.

5. Fill crankcase with new oil (See "TO

CHANGE ENGINE OIL" in this section

of this manual). For approximate

capacity see "PRODUCT SPECIFICA-

TIONS" section of this manual.

6. Start the engine and check for oil

leaks. Correct any leaks before

placing engine into full operation.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled

gasoline.

Clamp _ ./'-'_-_

Fuel Filter " _ --

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a shortened

engine life.

_CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key "OFF" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

1. Place attachment clutch in "DISEN-

GAGED" position.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and lift

clutch spring off pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

6. Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from

rear deck brackets by removing

retainer springs.

8. Disconnect front links from deck by

removing retainer springs.

9. Raise lift lever to raise suspension

arms. Slide mower out from under

tractor.

Small Retainer Spring

Clutch

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring Into square hole in

frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its

highest position.

2. Slide mower under tractor with

discharge guard to right side of tractor

3. Lower lift lever to its lowest position.

4. Install mower in reverse order of

removal instructions.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or

underinflated, you will not properly adjust

your mower.

-; ;°;'-:'_''_- Square Hole

Suspension Arms

Link

(Both Sides)

Housing Guide

pdng

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on

both sides of mower should be the

same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjust-

ing.

Bottom edge of Bottom edge of

mower to mower to

ground _T ground

Suspension Arm

•To raise front of mower, loosen nut "F"

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

•When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

•Recheck side-to-side adjustment.

_--_o_ Mandrel

Both Front Links Should be Equal in Length

Nut UE-

Lift Link

Adj,

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay level

side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front and

behind the mandrel at bottom edge of

mower housing as shown.

•Before making any necessary adjust-

ments, check that both front links are

equal in length.

•If links are not equal in length, adjust

one link to same length as other link.

•To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"

against trunnion on both front links.

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be

replaced without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

this manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

Mandrel

Pulley

BELT INSTALLATION -

4. Install new belt in reverse order of

removal.

5. Make sure belt is in all pulley grooves

and inside all belt guides.

6. Install mower in reverse order of

removal instructions.

TO ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the

side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear on a level dry concrete or paved

surface, then brake must be adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16", loosen

jam nut and tum nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

4. Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest gear,

further maintenance is necessary.

Contact a Sears or other qualified

service center.

With Parking Brake "Engaged"

Nut "A"

__° _perating

Do Not touch this nut. If further brake adjust-

ment is necessary,contacta Sears or other

qualifiedsen/ice center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest.

1. Remove mower (See =-ro REMOVE

MOWER" in this section of this

manual.)

2. Remove belt from stationary idler and

clutching idler.

3. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

4. Pull belt toward front of tractor and

remove downward from around

engine pulley.

5. Install new belt by reversing above

procedure.

Pulley

Clutching

Stationar_

Transmission

Input Pulley

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

2. Start engine and move motion control

lever until tractor does not move

forward or backward.

3. Hold motion control lever in that

position and turn engine off.

4. While holding motion control lever in

place, loosen the adjustment bolt.

5. Move motion control lever to the

neutral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above

steps until satisfied.

Motion Control Neutral Lock Gate

Lever

Adjustment Bolt

TRANSMISSION REMOVAL/REPLACE-

MENT

Should your transmission require

removal for service or replacement, it

should be purged after reinstallation and

before operating the tractor. See

"PURGE TRANSMISSION" in the

Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble per

instructions in the Assembly section of

this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage

has occurred to affect the front wheel toe-

in or camber, contact a Sears or other

qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle.

Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Washers

Retaining Ring

Axle Covel_X_ _

Square Key_''_ ,

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

4t_CAUTION: Lead-acid batteries generate

explosivegases. Keep sparks, flame and

smoking materials away from batteries.

Always wear eye protectionwhen around

batteries.

If your battery is too weak to startthe engine, i

shouldbe recharged. (See "BATTERY" in the

MAINTENANCE section of this manual).

If "jumper cables"are used for emergency

starting,follow this procedure:

IMPORTANT: Yourtractor is equipped witha

12 voltnegative grounded system. The other

vehical must also be a 12 volt negative

grounded system. Do not use your tractor

batteryto startother vehicles.

TO ATFACH JUMPER CABLES -

1. Connect each end of the RED cable tc

the POSITIVE (+) terminal of each

battery, taking care not to short

against chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully

charged battery.

3. Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Positive Terminal Terminal

Charged

Positive Battery

26 Terminal

REPLACING BATTERY

41_CAUT!ON: Do not short ba.ttery

terminals oy allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

1. Lift seat pan to raised position and

open battery box door.

2. Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

3. Install new battery with terminals in

same position as old battery.

4. First connect RED battery cable to

positive (+) terminal with hex bolt and

kepa nut as shown. Tighten securely.

5. Connect BLACK grounding cable to

negative (-) terminal with remaining

hex bolt and keps nut. Tighten

securely.

6. Close battery box door.

Battery

Box

Bolt

Positive(Red) Cable Negative (Black) Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or

prevent it from starting.

•Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

Maintenance, repair, or replacement of the

emission control devices and systems, which

are being done at the customers expense,

may be performed by any non-read engine

repair establishment or individual.Warranty

repairs must be performed by an authorized

engine manufacturer's service outlet.

TO ADJUST THROTI'LE CONTROL

CABLE

The throttlecontrol has been preset at the

factory and adjustment should not be

necessary. Check adjustment as descn'bed

below before loosening cable. If adjustment i.,

necessary, proceed as follows:

1. With engine not running, move throttle

controllever from slow to choke position.

Slowly move lever from choke to fast

position.

2. Check to see if hole inthrottle lever and

hole in speed control bracket are aligned.

3. If holes are not aligned, loosen cable

clamp screw and align the holes by

inserting a pencil or a 1/4" drillbit through

beth holes.

4. Pull throttle cable up to remove slack and

tighten cable clamp screw. Remove

alignment pencil or drillbit.

Cab,e

Clamp_______

Bracke_---_ _

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood a

sides, tilt toward engine and lift off of

tractor.

4. To replace, reverse above procedure.

ENGINE

Hood

\_ Headlight Wire

J.._\/ Connector

TO ADJUST CARBURETOR

The carburetor has been preset at the factory

and adjustment should not be necessary.

However, minor adjustment may be required

to compensate for differences in fuel,

temperature, altitudeor load. If the carburetor

does need adjustment, proceed as follows:

In general, turning the adjusting needles in

(clockwise) decreases the supply of fuel to

the engine gMng a leaner fuel/air mixture.

Tuming the adjusting needles out (counter-

clockwise) increases the supply of fuel to the

engine givinga richerfuel/air mixture.

IMPORTANT; Damage to the needles and

seats in carburetor may result ifturned in too

tight.

NOTE; The carburetor on this engine is low

emission. It is equipped with an idle fuel

adjustingneedle with a limitercap, which

allows some adjustment within the limits

allowed by the cap. Do notattempt to remove

the limitercap. The limitercap cannot be

removed without breaking the adjusting

needle.

1. Be sure you have a clean air filterand the

throttlecontrolcable is adjusted preperly

(see above).

2. Start engine and allow to warm for five

minutes. Make adjustments with engine

running and shift/motioncontrol lever in

neutral (N) position.

3. Idle speed setting -With throttle control

lever in slow position,engine should idle

at 1750 RPM. If engine idlestoo slow or

fast, turn idle speed adjustingscrew in or

out untilcorrect idle is attained.

4. Idle fuel needle setting - W'rththrottle

controllever in slow position,rum idle fuel

adjustment needle in (clockwise) until

engine begins to die and then tum out

(counterclockwise) until engine runs

rough. Turn needle to a point midway

between those two positions.

5. Recheck idle speed. Readjust if neces-

sary.

ACCELERATION TEST -

6. Move throttlecontrollever from slow to

fast position.If engine hesitates or dies,

rum idle fuel adjusting needle out

(counterclockwise)1/8 turn. Repeat test

and continueto adjust, if necessary, until

engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT; Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact a Sears or other

qualified service center, which has proper

equipment and experience to make any

necessary adjustments.

Idle Speed

Adjusting

Idle Fuel

Adjusting-

Needle

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

,_ CAUTION: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

aperiod of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-

nance section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

•Fully charge the battery for storage.

•After a period of time in storage, battery

may require recharging.

•To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of

this manual).

•After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

•If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposites from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage.

Also, experiance indicates that alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can

damage the fuel system of and engine

while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleane

products in the fuel tank or permanent

damage may occur.

•Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

•Do not store gasoline from one season

to another.

•Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

•Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

Enginewill not

turn over

Engine clicks but

will not start

Loss of power

1. Out of fuel.

2. Engine not "CHOKED"

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter,

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment, i

10. Engine valves out of

adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

1. Clutch/brake pedal not

depressed

2. Attachment clutch is

engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too

fast.

2. Throttle in "CHOKE"

position.

1. Fill fuel tank.

2. See "TO START ENGINE"

in Operation Section.

3. Wait several minutes before

attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel

filter.

8. Check all wiring.

9. See 'fro Adjust Carburetor"

in Service Adjustments

section.

10.Contact a Sears or other

qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Drain fuel tank and refill with

fresh gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor" in

Service Adjustments

section.

8. Contact a Sears or other

qualified service center.

1. Depress clutch/brake pedal.

2. Disengage attachment

clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition

switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery,

2. Clean battery terminals.

3. Check all widng.

4. Check/replace solenoid or

starter.

1. Set in "Higher Cut" position/

reduce speed.

2. Adjust throttle control.

TROUBLESHOOTING CHART

CAUSE CORRECTION

PROBLEM

Loss of power

(continued)

Excessive

vibration

Enginecontinues

to run when

operator leaves

seat with

attachment

clutch engaged

Poor cut - uneven

Mower blades will

not rotate

Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11.Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13.Loose or damaged wiring.

14.Carburetor out of

adjustment.

15. Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety

presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves,

and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent

from build-up of grass,

leaves, and trash around

mandrels.

1. Obstruction in clutch

mechanism.

2. Worn/damaged mower

drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

3. Clean underside of mower

housing.

4. Clean/replace air filter"

5. Check oil level/change oil.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill

with fresh gasoline.

9. Drain fuel tank and

carburetor, refill tank with

fresh gasoline and replace

fuel filter.

10.Connect and tighten spark

plug wire.

11.Clean engine air screen/

fins.

12.Clean/replace muffler.

13.Check all wiring.

14. See "To Adjust Carburetor"

in Service Adjustments

section.

15.Contact a Sears or other

qualified service center.

1. Replace blade.

Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s).

Replace damaged parts.

.Check wiring, switches and

connections. If not corrected.

contact a Sears or other

qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Replace blade mandrel.

5. Clean around mandrels to

open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

TROUBLESHOOTING CHART

CORRECTION]PROBLEM CAUSE

Poor grass 1. Engine speed too slow.

discharge 2.

Travel speed too fast.

Wet grass.

Mower deck not level.

Low/uneven tire air pressure.

Worn, bent or loose blade.

Buildup of grass, leaves and

trash under mower.

Head!ight(s) not

Iworking

(if so equipped)

Battery will not

charge

Loss of drive

Engine"backfires"

when turning

engine

"OFF"

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11.Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

1. Switch is "OFF".

2. Bulb(s) or lamp(s) bumed out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Freewheel control in

"disengaged" position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission

during shipment or

servicing.

!1. Engine throttle control not

set at "SLOW"

position for 30 seconds

before stopping engine.

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

16. Replace/sharpen blade.

Tighten blade bolt.

17. Clean underside of mower

housing.

Replace mower drive belt.

i Reinstall blades sharp edge

down.

10. Rep ace with blades listed

in this manual.

11.Clean around mandrels to

open vent holes.

1. Turn switch "ON".

12 Replace bulb(s) or lamp(s).

i Check/replace light switch.

4. Check wiring and connec-

tions.

5. Replace fuse,

1. Replace battery.

2. Check/clean all connec-

tions.

!3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

"engaged" position.

2. Replace motion drive belt.

3, Purge transmission.

.Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.272082

RED

AMMETER

(OPTIONAL) _=_

G A1

IGNITION I

IGNITION SWITCH

BATTERY SOLENOID

FUSE STARTER

WHITE BLACR

CLUTCH /BRAKE

(PEDAL UP)

I i I BLUE II BLUE

_NTc_L ....... J_ .......

_-........ i (CLUTCH OFF) I

,_ GREEN 4_,

SEAT SWITCH

(NOT OCCUPIED)

OPERATOR

86 I

RED

RELAY

PRESENCE RELAY #1

FUEL

FUEL SHUTOFF

SOLENOID

(IFSO EQUIPPED)

SPARK

IGNITION PLUG _

UNIT GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

yELLOW

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FC

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

TRACTOR --MODEL NUMBER 917.272082

ELECTRICAL

III

I27

TRACTOR -- MODEL NUMBER 917.272082

ELECTRICAL

KEY PART

NO. NO.

1 163465

2 74760412

8 156417

16 161343

21 175688

22 4152J

24 4799J

25 146147

26 175158

27 73510400

28 4207J

29 160784

30 175566

33 14O403

40 170_19

41 71110408

42 131563

43 175141

45 122822X

52 141940

81 109748X

DESCRIPTION

Battery 12 Volt 28 Amp

Bolt, Hex Head 1/4-20 unc x 3/4

Case, Battery Mech Hinge

Switch, Interlock N Opn/N Opn

Harness, Light Socket (Includes 4152J)

Bulb, Light

Cable, Battery, 6 Gauge, Red, 11"

Cable, Battery, 6 Gauge, Red, W/16 Wire

Fuse, 20 Amp

Nut Keps Hexl/4-20 Unc

Cable, Ground, 6 Gauge, Black, 12"

Switch, Plunger Normal Op Olive

Switch, IgniUon

Key, Ignition

Harness, Ignition

Bolt, Hex Head, Fin, 1/4-20 x 1/2

Cover, Terminal, Red

Solenoid

Ammeter Rectangular

Protection Wire Loop

Relay Asm,

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.272082

CHASSIS AND ENCLOSURES

212--_

166

208

_/5 58

2O8

74 2O8

TRACTOR -- MODEL NUMBER 917.272082

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis Stamping

2 176554 Draw_bar

3 17060612 Screw 3/8-16 x 3/4

5 155272 Bumper Hood/Dash

9 168337X013 Dash

10 STD533710 Bolt, Carriage 3/8-16 x 1

11 155927 Panel, Dash, L.H.

13 172107X010 Panel, Dash, R.H.

14 17490608 Screw Thdrol 3/8-16 x 1/2

17 174330X558 Hood Assemb4y

18 126938X BumperHood

25 19131312 Washer 13/32 x 13/16 x 12 Gauge

26 STD541437 Nut

28 175049 Gdlle Lens Asm

29 174332X599 Lens, Gdlle

30 164919X558 Fend/Ftrest Pnt STLT

31 139976 Bracket, Fender Support

37 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt

38 169834 Bracket Asm. Pivot Mower Rear

39 174714 Bracket, Pivot

58 150127 Duct Air Engine P/L LT

60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

64 154798 Dash Lower STLT

74 73680600 Nut Crownlock 3/8-16 UNC

142 165867 Plate Reinforcement STLT

143 154966 Bracket Swaybar Chassis

144 154207 Bracket Pnt Footrest STLT

145 156524 Jod Pivot Chassis/Hood

159 155123X428 Cupholder

166 164863 Screw Hwhd HI Lo #13-16 x 3/4

206 170165 Bolt Shoulder 5/16 -18 TT

207 1767(_508 ScrewThdrol 5/16-18x1/2TY'i-I"

2(_ 17670608 Screw Thdrol 3/8-16 x 1/2

212 175143 Insert Lens Reflective

- - 5479J Plug, Button

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

GROUND DRIVE 917.272082

TRACTOR.. MODEL NUMBER

TRACTOR-- MODEL NUMBER 917.272082

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1...... Transaxle (See Breakdown) 66 154778

Hydro Gr314-0510 70 134683

8 165866 Rod Shift Fender Adjust 71 169183

10 STD561210 Pin Cotter 1/8 x 1 CAD 73 169182

14 10040400 Washer Lock Hvy Helical 74 137057

15 74490544 Bolt Hex FLGHD 5/16-18 x Gr 5 75 121749X

16 STD541431 Nut Lock Hex W/Ins. 5/16-18 Unc 76 STD581075

19 STD5414.37 Nut Lock Hex W/Wsh 3/8-16 Unc 77 123583X

21 130564 Knob, Deluxe 1/2-13 78 121748X

22 169498 Rod, Brake Hydro 81 165596

24 73350600 Nut, Hex Jam 3/8-16 Unc 82 165711

25 106888X Spring, Brake Rod 83 19171216

26 STD551037 Washer 84 169594

27 S'1"D561210 Pin Cotter 1/8 x 3/4 CAD. 89

28 175765 Rod, Parking Brake 90 124346X

29 71673 Cap, Parking Brake 95 170201

30 169592 Bracket, Transaxle 96 4497H

32 74760512 Bolt Hex Hd 5/16-18 Uric x 3/4 116 72140608

34 175578 Shaft, Foot Pedal 120 73900600

35 120183X Bearing, Nylon 150 175456

36 19211616 Washer 151 19133210

37 1572H Pin, Roll 156 166002

38 165936 Pulley, Composite, Rat 158 165589

39 74760648 Bolt Fin Hex 3/8-16 x 3 159 165494

40 175461 Spacer, Split 161 72140406

41 175556 Keeper, Belt Idler 162 73680400

42 19131312 Washer 13/32x13/16x12Ga. 163 74780416

47 127783 Pulley, Idler, V-Groove 164 19091010

48 154407 Bellcrank, Clutch 165 165623

49 123205X Retainer, Belt 166 166880

50 STD523715 Bolt 168 165492

51 STD541437 NutCrownlock 3/8-16 UNC 169 165580

52 s'rD541431 Nut, Crownlock 5/16-18Unc 197 169613

53 105710X Link, Clutch 198 169593

55 105709X Spring, Return, Clutch 199 169612

56 17060616 Screw 3/8-16 x I 200 72140508

57 140294 V-Belt 202 72110614

59 169691 Keeper, Center Span 212 145212

61 17060612 Screw. 3/8-16 x 3/4

62 8883R Cover, Pedal

63 175410 Pulley, Engine

64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5

65 STD551143 Washer

DESCRIPTION

Keeper Belt Engine Hydro

Keeper Belt Engine

Strap Torque Lh Hydro

Strap Torque Rh Hydro

Spacer

Washer 25/32 x 1-1/4 x 16 Gau§

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Gaug

Shaft Asm Cross Tapered

Spring Torsion

Washer 17132 x 3/4 x 16 Ga.

Link Transaxie

164890X428 Console, Shift

Nut Self-Thd Wsh-hd 1/4 Zinc

Control Bypass Hydro 20" Tires

Retainer Spring 1' Zinc/Cad

Bolt Rdhd Sqneck 3/8-16 x 1

Nut Lock Fig 3/8-16

Spacer Retainer

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/161D x 1.125

Bracket Shift Mount

Hub Tapered Flange Shift Lt

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5

Nut Crownlock 1/4-20 Unc

Bolt Hex Fin 1/4-20 Unc x 1 Gr 5

Washer 5/8 x .281 x lOGa

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastening

NyUner Snap-In 5/8"1D

Washer Nyl 7/8 ID x .105" Hyd

Bolt Shoulder 5/16-18UNC

Bolt Rdhd Sgnk 5/16-18UNC x 1

Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5

Nut Hex Flange Lock

NOTE: All componentdimensionsgiveninU.S.

inches1 inch= 25.4 mm

TRACTOR -- MODEL NUMBER 917.272082

STEERING ASSEMBLY

_3o

LI _42

37_ I

15 15

40 /

TRACTOR - - MODEL NUMBER 917.272082

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768

2 154427

3 169840

4 169839

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 175121

11 STD551137

13 136518

15 145212

17 177876

26 126847X

28 19131416

29 17060612

3O STD561210

32 13O465

36 155099

37 152927

38 139769

39 19133812

40 STD541537

41 100711L

42 145054x428

43 121749X

44 153720

46 121232X

47 6855M

51 STD541431

54 74780520

63 STD523710

65 160367

67 72140618

68 169827

71 175146

82 169835

85 133835

88 175118

91 175553

Steedng Wheel

Axle Assembly STMP Dropped STL

Spindle Assembly, L.H.

Spindle Assembly, R.H.

Beadng, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring, Klip

Searing, Steering Column

Dreglink

Washer, Lock

Spacer Brg Axle Front

Nut, Hexflange Lock

Shaft Assembly, Steedng

Bushing, Unk, Drag

Washer 13/32 x 7/8 x 16 Gauge

Screw 3/8-16 x 3/4

Rod, Tie

SushiP_3,Steering

Screw

Insert, Steedng Wheel

Washer 13/32 x 2-3/8 x 12 Gauge

Nut Lock Center 3/8-24 UNF

Adaptor, Steering Wheel

Boot, Steedng Shaft

Washer 25/32 x 1-1/4 x 16 Gauge

Extension Shaft Steedng LR.LT

Cap, Spindle

Fitting, Grease

Nut Lock Hex w/Ins. 8/16-18 UNC

Boft Fin Hex 5/16-18 UNC x 1-1/4

Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5

Spacer Brace Axle

Bolt Rdhd Sqnk 3/8-16 x 2-1/4

Axle, Brace

Steering Asm

Bracket Susp Chassis Front

Fastner Christmas Tree

Bolt Shoulder 7/16-20

Clip Steedng

NOTE: Allcomponentdimensionsg4venInU,S. inches

1 Inch = 25.4 mm

ENGINE

TRACTOR o- MODEL NUMBER 917.272082

_"_ 33 29

I OPTIONAL EQUIPMENT

Spark Arrester 23

TRACTOR - - MODEL NUMBER 917.272082

ENGINE

KEY PART

NO. NO.

1 170548

2 1772O410

3 ......

4 159420

13 12-041-03

14 148456

16 STD551237

23 169837

29 137180

31 109202X

32 158990

33 123487X

37 137040

38 148315

40 124028X

44 17670412

45 17000512

46 19O91416

77 19101216

80 74760508

81 73510400

101 M73030800

105 17120616

DESCRIPTION

Control, Throttle

Screw, Hex Head, Thread Cuffing 1/4-20 x 5/8

Engine, (See Breakdown) Kohler Model No. CV490-27505

Muffler

Gasket Kohler

Tube Drain Oil Easy

Washer

Shield Brn/Dbr Guard

Arrestor, Spark

Tank, Fuel

Cap Assembly, Fuel Sears, Vented

Clamp, Hose

Line, Fuel

Plug, Drain Oil Easy

Bushing, Snap, Fuel Line

Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4

Screw Hex Wsh Thdr 3/8-16 x 3/4

Washer 9/32 x 7/8 x 16 Gauge

Washer 5/16 x 3/4 x 16 Ga.

Bolt Hex Hd 5/16-18 Unc x 1/2

Nut Keps Hex 1/4-20Unc

Nut Flan-ge M8-1.25 Non-Lk Zinc

Screw 3/8-16 x I

NOTE: AllcomponentdimensionsgiveninU.S. inches

1inch= 25.4 mm

TRACTOR -- MODEL NUMBER 917.272082

SEAT ASSEMBLY

KEY PART

NO. NO.

1 140123

2 140551

3 71110616

4 19131610

5 145006

6 STD541437

7 124181X

8 17000616

9 19131614

10 174894

11 166369

12 121246X

DESCRIPTION

Seat

Bracket, Pivot,Seat

Bolt

Washer 13/32 x 1 x 10 Gauge

Clip, Push-In Hinged

Nut

Spring,Seat

Screw 3/8-16 x 1-1/2

Washer 13/'32x I x 14 Gauge

Pan, Seat

KnobSeat

Bracket,SwitchMounting

KEY PART

NO. NO. DESCRIPTION

13 121248X

14 72050412

15 1343OO

16 121250X

17 123976X

21 171852

22 STD541431

24 19171912

25 127018X

Bushing,Snap

Bolt,Carriage 1/4-20x 1-1/2

Spacer, Split .28 x .88

Spdng

Locknut,Flange 1/4 Grade 5

Bolt,Shoulder5/16-18 UNC

Nut

Washer 17/32 x 1-3/16 x 12 Ga.

Bolt,Shoulder 5/16-18 x ,62

NOTE: All component dimensions given in U.S.

inches I inch =25.4 mm

DECALS

TRACTOR -- MODEL NUMBER 917.272082

9771 4 13 10 16 20

KEY PART

NO. NO.

1 156811

2 177367

3 177333

4177334

5171765

6 133644

7 177325

8 172331

9163204

10 156439

12 146046

DESCRIPTION

Decal, Oper. Instr.

Decal,HP Engine

Decal,Hood,R.H.

Decal, Hood,L.H.

DecalHoodReplacement

Decal,CustomerMaintenance

Decal,HoodSide

Decal, Deck

Decal,Fender,Craftsman

Decal,FenderDanger

Decal, V-BeltDrive Schematic

KEY PART

NO, NO.

13 177353

14 160396

16 138047

20 149516

- - 138311

- - 165800X428

- - 165799X428

- - 169210

- - 177994

- - 177995

DESCRIPTION

Decal, LowerDash

Decal,V-Belt Schematic

Decal, BatteryDiehard

Decal, BatteryDngdPsnEng

Decal, LiftHandle

Pad FootrestLHSTLT

PadFootrestRHSTLT

Deca_By Pass LT Hydro

Owner's Manual, English

Owner's Manual,Spanish

WHEELS & TIRES

74,10

KEY PART

NO, NO, DESCRIPTION

1 59192 Valve Cap, Tire

2 65139 Stem, Valve

3 106222X Tire, Front

4 59904 Tube, Front Tire

(Not Provided, Service Item Only)

5 106732)(427 Rim, Front

6 278H Fitting, Grease (Front Wheel Only

7 90401-1 Beating, Flange (Front Whee_

Only)

8 106108X427 Rim,Rear

9 1_o082X Tire, Rear

10 7152J Tube, Rear Tire

(Not Provided, Service Item Only',

11 104757X428 Ca_, Axle

- - 144334 Sealant, Tire 10 oz.

NOTE: Allcomponentdimensionsgiven In U.S.

inches Iinch = 25.4 mm

TRACTOR --MODEL NUMBER 917.272082

LIFT ASSEMBLY

/ I

TRACTOR -- MODEL NUMBER 917.272082

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159460 Uft Lever Inner Wire Assembly

2 159471 Shaft Assembly, Lift

3105767X Pin, Groove

4 12000002 E-Ring

519211621 Washer 21/32 x 1 x 21 Gauge

6 120183X Beadng, Nylon

7 125631X Grip, Handle, Fluted

8 122365X Button, Plunger, Red

11 139865 Link, Uft, LH.

12 139866 Unk, Lift, R.H.

13 STD624008 Retainer Spdng

15 173288 Link, Front

16 73350800 Nut, Hex, Jam 1/2-13 UNC

17 130171 Trunnion

18 73800800 Looknut, Hex, with Washer Insert 1/2-13 UNC

19 139868 Arm, Suspension, Rear

20 163552 Retainer Spdng

31 169865 Bearing, Pvt, Lift

32 73540600 Nut, Crownlook 3/8-24

NOTE; AllcomponentdimensionsgiveninU.S. inches

1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.272082

MOWERDECK

_47 142

_/3 24

28 27

TRACTOR -- MODEL NUMBER 917.272082

MOWER DECK

KEY PART

NO. NO.

1 165892

2STD533107

3 138017

4 165460

5 STD624008

6130832

8 850857

9 STD551137

10 140296

11 134149

13 137645

14 128774

15 110488X

16 174493

18 72140505

19 132827

20 159770

21 STD5414.31

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968)(428

28 19111016

29 131491

30 157722

31 129963

32 153535

33 137266

34 STD533717

35 133835

36 131494

37 STD551037

4O STD541437

44 140088

45 STD624O03

46 137729

48 133944

49 174284

50 131340

51 STD541410

52 139888

53 131845

54 133943

55 155O46

KEY PART

DESCRIPTION NO. NO.

Mower Deck Assembly, 42" 56 165723

Bolt 59 141043

Bracket Assembly,Sway Bar, 67 149846

Front 68 144959

Bracket Sway Bar 38142" eck 92 73800600

Retainer Spdng 101 136420

Ann, Suspension, Rear 102 71061010

Bolt, Hex 3/8-24 x 1.25 Gr. 8 103 19061216

Washer, Look 104

Washer, Hardened 105

Blade, Mulching 106

Shaft Assembly, Mandrel, Vented 111

(Includes Key Number 12) 112

Housing, Mandrel, Vented t 13

Bearing, Ball, Mandrel 114

Stripper, Mower Deck 115

Bolt, Carriage 5/16-18 x 5/8 116

Bolt,Shoulder 117

Baffle, Vortex 118

Nut Crownlock 5/16-18 UNC 119

Stiffener Bracket 121

Bracket, Deflector 129

Cap, Sleeve 130

Spring, Torsion, Deflector 131

Nut, Push 142 165890

Shield, Deflector 143 157109

Washer 11/32x5/8x16Ga. 144 158634

Red, Hinge 145 165888

Screw Thdrol Washer Head 146 171977

Washer, Spacer 147 131335

Pulley, Mandrel 148 1

Nut, Toplock, Flanged 149 165898

Bolt 150 19091216

Fastner, Chdstmas Tree 151 169670

Pulley, Idler, Rat 152 169676

Washer 13/32x13/16x16Ga 153 169674

NutCmwnlock3/8-16 UNC 154 169675

Guard, Mandrel, LH. 155 169671

Retainer 156 169672

Screw, Thd. Roll 1/4-20 x 5/8 157 169669

Washer, Hardened 158 17720410

Roller Assembly, Cam Follower 159 72140614

Bolt, Shoulder #10-24 Gr. 5 - - 130794

Looknut

Bolt,Shoulder 5/1 6-18 UNC - - 169583

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idler

DESCRIPTION

Spacer,Retainer

Guard,TUV Idler

KnobCustomOval

V-Belt

Nut LookHex w/Ins. 3/8-16

MulcherCover

Screw Pan Hd Phillips10-24 x 5/8

Washer #10

STD551110 Washer, Lock

160793 Latch Assembly, Bagger

2029J Nut, Weld

155197 Bracket, Gauge, Wheel L.H.

155198 Bracket, Gauge, Wheel R.H.

17060514 Screw Taping 5/16-18

STD541431 Nut, Hex, Keps 5/16-18 Unc

72110504 Bolt, Cardage 5/16 Uric x 1/2

4898H Bolt, Shoulder

165746 Wheel,Gauge

73930600 Nut, Centedook 3/8-16

STD551037 Washer 3/8 x 7/8 x 14 Gauge

143723 Bracket

19131312 Washer 13/32 x 13/16 x12 Ga.

STD523710 Bolt, Fin Hex 3/8-16 Unc xl Gr. 5

STITo33710 Bolt, Rdhd Sqnk 3/8-16UNCx I

Arm Spring Brake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Cardage Idler

Spdng Extension

Spring Return Idler

Retainer Spdng Yellow Zinc

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch

Cable Clutch 42 In

Washer Flat 3/8" Type B

Spdng Retainer

Spring Retention Lever

Spacer

Rod Clutch

Screw Hex Thd Cut 1/4-20 x5/8

Bolt Rdhd Sqn 3/8-16 UNC x 1- 3/4

Mandrel Assembly (Includes Key

Numbers 8-10, 13-15, 31 and 32)

Replacement Mower, Complete

NOTE: All component dimensions given in U.S.inches

1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.272082

HYDROGEAR TRANSAXLE - - MODEL NUMBER 314-0510

o')

TRACTOR -- MODEL NUMBER 917.272082

HYDROGEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351

2 170352

3 170353

4 170354

5 169898

6 170355

7 170356

8 170357

9 170358

10 170359

11 170360

12 169870

13 170361

14 169869

16 170362

17 170363

18 170364

19 150771

23 170365

24 170366

27 170367

28 170368

29 170369

30 170370

31 170371

32 170389

33 142991

34 170390

35 170391

36 170392

37 150792

38 150793

39 150809

40 170393

41 170394

42 170395

43 170396

44 150797

45 170397

46 170398

47 170399

48 17O400

49 170401

50 170402

51 170403

52 170404

53 170405

54 170406

55 142977

56 142978

57 150798

58 170407

Main Housing, Assembly 59 170408

Side Housing, Assembly 60 142883

Center Section, Assembly 61 142882

Swashplate, Trunion Machined 62 142887

Block - Assembly 63 170410

Sealant 10.50z

Hex Flange Screw 1/4-20Xl.25 64 142892

Stud, 5/16-24 Hex Double End 65 170411

Shaft, Input 66 170412

Ring - Retaining 67 170413

Spacer 68 170414

Ring - Retaining 69 170415

Seal, Lip .67 X 1.58 X .276 70 170416

Ball Brg 17ram Id X 40mm 71 170417

Od X 12mm

Hex Flange Head Screw 72 170418

5/16-24X0.75

Lip Seal 18 X 32 X 7 73 142884

Arm, Control

Bearing, 30x52x13 Thrust 74 170419

Check Plug Assembly, Washer 75 170420

Shaft, Motor

Gear - Pinion, 131 76 170421

10t/48t Gear 77 170422

Gear, 10t Jackshaft 78 142969

60t Bull Gear 79 142980

Sleeve Bearing 80 150778

.75 X 1.575 X .625

SleeveBearing(Outboard) 81 170423

.75x1.750x.625 82 170424

Washer,

3/4 Id X 1-1/20d X .13 Thk 83 161168

Lip Seal Axle Seal 84 170425

Shaft, Axle .75 X 11.39 85 170426

(Key, R.H.) 87 142917

Shaft, Axle .75 X 16.99 88 170429

(Key, L.H.) 90 170430

Miter Gear (Splined) 93 170431

Miter Gear 15t (0.5 Id) 107 170432

Shaft 108 170433

Ring, Spiral Retaining

Pin, Jackshaft 109 170434

Magnet, Ring 111 170435

Spdng, Bypass 113 170437

Hydro Mtg Screw 3/8-24 X 2.5

Long 116 170438

Filter 119 170439

Base, Filter 120 170440

Actuator, Bypass 121 170441

Rod, Bypass Actuator

Arm, Bypass 122 170442

Retaining Ring .250 External 123 170443

Seal, Lip .741 X .250 X .250Tc 124 170444

Flat Washer,

5/8 Id X 1.00d X .05 Thk 125 170445

Retaining Ring t26 170446

Bearing, Center Block 127 170447

Spdng - Helical Compression 128 173165

Washer 900 166768

20w-50 Oil

Brake Yoke

Rotor, Brake

Brake Puck

Puck Plate

Brake Actuating Pin

Hfhcs 1/4-20x2 W/Patch,

Special Flange

Bolt, 1/4-20 X 1 W/Patch

Spacer

Spring, Brake Arm Bias

Sq. Hd. Bolt 5/16-24-Ribbed

Arm, Brake

Slotted Hex Nut 5/16-24

Cotter Pin 3/32 X 3/4

Compression Spring Brake

Anti-Drag

Washer, Ht

.5 I.D. X 10.D. X .032

Flat - Washer

11/32 I.D. X 7/80.D

Oil Seal .625 X 1.0 X .25

Check Plug Assembly, .027,

Washer

Stud, 5/16-24 Friction Pack

Puck, .330 X 1.50 X .0975

Spring, Helical Comp

Spacer

Hex Lock Nut 5/16-24Unf

(Nylon Insert)

Wedge, Friction Pack

Clip, Washer .316x1.50x.1046

(Plated)

Pin, Standard Headless

Fitting, 5/16 Sae 5/32 Tube

Hose, Expansion Tank

Cap - Poppet Valve

Bolt, Self Tapping 10-32 X 1/2

Puck, Inner Wedge

Spring Clip -Housing Thrust

Deflector

Washer, Motor Shaft

.71idxl.16odx.O30thk

Plug, Sae #6

O-Ring .07 X .301 I.D.

Bracket, Support Expansion

Tank

Silicon Sponge

Fan, 7 In.

Pulley

Hex Lock Nut 1/2-20 (Nylon

Insert)

Washer, BelleviUe

Belt Keeper

Center Section-Filter-Bypass

Assembly

Filter Assembly

Fan -Pulley Service Assembly

Seal -O-Ring Kit

Kit, Expansion Tank

Transaxle Complete

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.272082

KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

CYLINDER HEAD, VALVE AND BREATHER J

CRANKCASE I

sf_

TRACTOR - - MODEL NUMBER 917.272082

KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

CYLINDER HEAD/VALVE/BREATHER CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

25-351-01 -S

12-755-94-S

12-411-03-S

12-041-10-S

12-017-01-S

12-017-02-S

12-016-01-S

12-016-02-S

25-139-60-S

12-318-36-S

25-f86-01-S

12-599-03-S

M-640034-S

12 12-089-01-S

13 12-173-01-S

14 12-755-03-S

15 12-468-05-S

16 12-112-13-S

17 12-086-15-S

18 25-237-14-S

19 12-326-03-S

20 M-645020-S

21 12-096-07-S

22 M-545010-S

Lifter, valve (2) 1

Kit, cylinder head (Includes 2

3-17, Gaskets 12 041 01-S

(Qty. 2),12 041 02-S, & 3 12-445-02-S

12 041 03-S) 4M-839025-S

Rod, push (2)

Gasket, cylinder head 5 24-380-13-S

Valve, intake (Std.) 6 12-755-49-S

Valve, intake (.25) 7 12-089-31-S

Valve, exhaust (Std.) 8 12-422-08-S

Valve, exhaust (.25) 12-422-09-S

Plug, allen hd. pipe 1/8" 12-422-10-S

Cylinder Head 12-422-11-S

Arm, rocker (2) 12-422-12-S

Pivot, rocker arm (2) 12-422-13-S

Screw, hex. flange 12-422-07-S

M6xLOx34 (2) 9 12-144-28-S

Spring, valve (2) 10 12-874-07-S

Cap, valve spnng (2)

Kit, retainer (2) 12-874-11-S

Washer, plain 13/32" 12-874-08-S

Spacer, head bolt exhaust 12-874-09-S

port 11 12 018 02-S

Screw, hex. flange 12 12-108-07-S

M10x1.Sx81 (5) 12-108-08-S

Clamp, hose (2) 12-108-09-S

Hose, breather 13 12-067-11-S

Screw, hex. flange 12-067-06-S

M6xl.0x20 (5) 14 12-380-01-S

Cover, valve w/nipple 15 12-043-05-S

Screw, hex. flange 16 M-631005-S

M5x0.8xlO 17 12-144-02-S

Retainer, breather reed 18 52-139-09-S

Reed, breather 19 12-755-64-S

20 X-25-102-S

21 12-032-01-S

22 M-631015-S

23 12-154-05-S

23 12-018-01-S

24 12-402-02-S

12-032-03-S Seal, crankshaft

Block, cylinder

(Use Short Block 12 522 .=

Strap, lifting

Screw, hex. flange

M8x1.25x25

Dowel, locating (4)

Kit, camshaft (Includes 7,_

Spring, acluating

Shim, camshaft (A.R.) blu_

Shim, camshaft IA R./red

Shim, camshaft AIR. yell

Shim, camshaft (A.R.) gre,

Shim, camshaft (A.R.) gra_

Shim, camshaft (A.R.) blac

Shim, camshaft (A.R.) whiI

Shaft, balance

Piston w/Ring Set (Std.)

(Includes 11,12)

Piston wiring Set (.08)

Piston w/Ring Set (.25)

Piston wiring Set (.50)

Retainer, piston pin (2)

Ring Set (Std.)

Ring Set (.25)

Ring Set (.50)

Connecting Rod (Std.)

Connecting Rod (.25)

Pin, governor regulating

Gear, governor

Washer, plain 6 mm

Shaft, governor gear

Plug, cup

Kit, gov. cross shaft w/clip

(Includes 23)

Washer, plain 1/4"

Seal, governor cross shaft

Washer, plain 6 mm

Clip, hitch pin

NOTE: All component dimensions given in U,S

inches 1 inch =25.4 mrn

TRACTOR --MODEL NUMBER 917.272082

KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

IGNITION/ELECTRICAL_

43 /14

AIR INTAKE J

BLOWER HOUSING AND BAFFLES]

6-- _7

0-8

10--

9-- 11.,,,_a_L _

TRACTOR - - MODEL NUMBER 917.272082

KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

12-086-14-S Screw, hex. flange 1 M-545010-S

M10x1.5x46

12-468-03-S Washer, plain 3/8" 2 24-468-10-S

24-162-03-S Screen, grass 3 12-146-07-S

25-086-47-S Bolt, shoulder M6xl.0x16 4 M-550010-S

(4)

12-157-06-S Fan 5 24-096-05-S

X-42-15-S Key 6 12-027-76-S

12-025-15-S Flywheel 7 12-063-18-S

12-155-09-S Connector 8 25-154-02-S

M-548025-S Screw, hex. cap M5x0.8x25 9 12-086-37-S

(2)

12-085-09-S Stator - 15 amp with stator 10 12-063-20-S

brake 11 M-645016-S

M-545020-S Screw, hex. flange

M5x0.8x20 (2) 12 12-063-19-S

12-154-06-S Clip, cable (2) NOT ILLUSTRATED

41-403-09-S Regulator, rectifier- 15 amp M-541050-S

X-22-11-S Washer, lock 1/4"

M-639016-S Screw, hex. flange AIR INTAKE/FILTRATION

M6x1.0x16 (2)

236602-S Connector KEY PART

12-132-02-S Spark Plug NO. NO.

X-728-1-S Clip, cable (2)

M-545010-S Screw, hex. flange 12-281-01-S

M5x0.8xl0 (2) 25-341-03-S

12-096-24-S

12-083-12-S

12-100-08-S

12-083-10-S

12-584-04-S Module, ignition

NOT ILLUSTRATED

12-176-44-S Harness, wiring

24-518-12-S Lead, black (6" -12 gauge-

insulated grip barrel eyelet

terminals)

12-518-35-S Lead, white (36" -18 gauge

-fully insulated push on tab

and uninsulated socket

terminals)

Screw, hex. flange

M5xO.8xlO (6)

Washer, plain 1/4"

Plate, blower housing

Screw, hex. flange

M5xO.8xlO

Cover, pinion

Housing, blower

Baffle, intake side

Clip, mounting (3)

Screw, captive washer

M5x0.8x20 (3)

Baffle, cylinder head

Screw, hex. flange

M6xf.0x16 (2)

Baffle, cylinder

Nut, hex. flange M5x0.8

DESCRIPTION

1 Duct, air

2 Knob, air cleaner cover

3Cover, air cleaner

4 Precleaner, element

5 Wing Nut

6 Kit, air cleaner element

(Includes 5, 7, 8)

7 12-743-12-S Filter, element (Includes 5,

8 12-032-11-S Seal 1-7/16"

9 12-094-07-S Base, air cleaner (Includes

11, 12)

10 12-072-04-S Stud, mounting plate

M6x1.0x75

11 12-086-01-S Screw, #10 Hi-Lo thread

forming (2)

13 12-041-02-S Gasket, air cleaner

NOT ILLUSTRATED

12-113-53-S Decal, air cleaner

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.272082

KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

STARTING SYSTEM J

ENGINE CONTROLS J

OIL PAN /LUBRICATION I

TRACTOR - - MODEL NUMBER 917.272082

KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

M-839070-S

25-098-07-S

12-755-54-S

12-227-18-S

12-170-05-S

12-221-01-S

12-227-13-S

12-211-01-S

Screw, hex. flange

MSx1.25x70 (2)

Starter assembly (Includes

3-8)

Kit, drive end

Cap, drive end

Armature

Kit, brush & spring

Cap, commutator end

Boll, hex. flange 1/4-20x4-

5/8 (2)

OIL PAN/LUBRICATION

DESCRIPTION

KEY PART

NO. NO.

12-038-01-S

25-755-13-S

12-153-03-S

12-153-02-S

12-123-04-S

M-645025-S

12-153-01-S

25-162-07-S

12-096-03-S

M-545016-S

25-462-09-S

52-050-02-S

25-139-57-S

12-393-01-S

12-153-06-S

12-096-34-S

M-545016-S

12-032-03-S

24-086-16-S

24-086-17-S

12-199-56-S

Dipstick assembly (Includes

2-3)

Kit, oil fill cap (Includes 3)

O-Ring, oil fill cap

O-Ring, upper oil fill tube

Tube, oil fill

Screw, hex. flange

M6x1.0x25

O-Ring, lower oil fill tube

Screen, oil pickup

Cover, oil pickup screen

Screw, hex. flange

M5x0.8x15

Valve, oil pressure relief

Filter, oil

Plug, sq. hd. solid 3/8"

Pump, oil

O-Ring, oil pump cover

Cover, oil pump

Screw, hex. flange

M5x0.8x16 (3)

Seal, oil (RT.O. end)

Screw, hex. flange

M8xl.25x45 (11)

Screw, hex. flange

M8x1.25x45

Assembly,Pan, oil (Incl.

11,14-17)

DESCRIPTION

12-079-11-S

12-237-01-S

24-086-43-S

M-664020-S

12o536-10-S

M-443025-S

M-443020-S

12-089-11-S

12-089-23-S

12-089-24-S

12-755-83-S

12-100-07-S

52-211-04-S

12-090-28-S

25-158-08-S

12-079-10-S

25-158-11-S

Linkage. choke

Clamp, cable

Screw, hex. flange

Screw, lobed socket

M6xl.0x20 (2)

Control, speed assembly

_ncludes 6-9)

crew, pan head

M4x0.7x25

Screw, pan head

M4x0.7x20

Spring, choke (2)

Spring, choke return

Spring, governor

Kit, governor lever (Includes

12-14)

Nut, hex flange 1/4-20

Bolt, 1/4-20x1"

Lever, governor

Bushing, throttle linkage

Linkage, throttle

Bushing, throttle linkage

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.272082

KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

CRANKSHAFT 1

2--,_

FUEL SYSTEM J

EXHAUST I

TRACTOR -- MODEL NUMBER 917.272082

KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

FUEL SYSTEM

KEY PART

NO, NO. DESCRIPTION

6 12-041-01-S

7 12-265-06-S

8 25-237-14-S

9 52-353-22-S

10 25-050-03-S

11 47-154-01-S

NOT ILLUSTRATED

*M-561010-S

M-641060-S Nut, hex. flange M6xl.0 (2)

M-629116-S Stud M6x1.0x116 (2)

12-853-118-S Kit, carburetor w/gasket

(Includes 4,5,6 qty 1Tie,

cable 12-454-03-S,

Terminal 25-452-20-S)

12-041-02-S Gasket, air cleaner

12-053-118 Carburetor assembly (For

information only not

available separately)

(Includes Kit, float 12-757-

02-S Kit, carburetor repair

12-757-03-S, Kit, solenoid

repair 12-757-33-S)

Gasket, carburetor (2)

Deflector, heat

Clamp, hose (2)

Line, fuel 12-1/4"

Filter, fuel in-line

Clip cable

*X-22-11-S

12-757-02-S

12-757-03-S

12-041-01-S

12-041-02-S

12-041-05-S

12-041-06-S

12-632-06-S

12-757-33-S

12-041-06-S

12-454-03-S

25-452-20-S

12-518-37-S

Screw, thread forming

M5x0.8xl0

Washer, lock 1/4"

Kit, float

Kit, carburetor repair

Gasket, carburetor

Gasket, air cleaner

Gasket, bowl

Gasket, bowl screw

Seal, solenoid

Kit, solenoid repair

Gasket, bowl screw

Tie cable

Terminal

Lead, red, (37" - 20 gauge -

insulated socket and-

uninsulated socket terminals)

*attaches carburetor ground

lead to carb baffle.

CRANKSHAFT

KEY PART

NO. NO, DESCRIPTION

1 12-014-57-S Crankshaft (Includes 2)

2 25-139-27-S Plug, cup

EXHAUST

KEY PART

NO. NO. DESCRIPTION

25-072-04-S Stud, M8x1.25x33(2)

12-041-03-S Gasket, exhaust manifold

12-126-11-S Bracket muffler

12-445-06-S Strap, lifting

M-645025-S Screw, hex. flange

M6xl.0x25 (2)

PA-27508 Replacement Engine

12-522-51 Short Block

12-755-93-S Gasket Set

NOTE: All component dimensions given in U.S.

inches 1inch = 25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

I"-

SIGHTING "" ... ..CUT I

GUIDE TH-Fs

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

/_ Operate your Tractor up and down the face of slopes (not I

greater than 15 ), never across the face. Make turns gradu- I

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

For repair of major brand appliances in your own home...

_, ;ilil;ili

no matter who made it, no matter who sold

1-800-4-MY-HOME ®AnyUme,dayornk3ht

(1_) (U.S.A. andCanada)

_rwIN.SQcIrs.coIlr2 WWtN.Sears.ca

For repair of carry-in products like vacuums, lawn equipment, and

electronics, call for the nearest Seam Parts and Repair Center.

1-800-488-1222 AnyOne,dayorrt_t (U.S.A.a_)

_h_N.SSarLcoIn

For the replacement parts, accessories and owner's manuals

that you need to do-it-yourseff, call Sears PartsDirectS"!

1-800-366-PART 6a.m.-11 p.m., 7days aweek

(1-e0o-366-7278) (u.sA. one)

www_

To purchase or inquire about a Sears Service Agreement

orSearsMaintenanceAgreement:

1-800-827-6655 (u.s._) 1-800-361-6665 (Canada)

7 a.m.- 5 p.m.,CST, Mort.- Sat. 9 a.m. - 8 p.m.EST, M- F, 4 p.m. Sat

Para pedirsen_ciode reparad_ a

domk_io,y paraordenarpieza_

1.E88-SU-HOGAR sM

(1-s88-_

AuCanadapourse_iceenhan_ais:

1.800-LE-FOYER_c

HomeCenVal®J

®Registered Trademark /TMTrademark /SMService Mad< of Seam, Roebuck and Co.

®Mama Reglstrade / "rMMarca de Fdbdce /.SMMarca de Servlcio de Seam, Roebuck and Co,

MC Marque de commerce /MDMarque d_oos@e de Sears, Roebuck end Co.

178315 Rev. 104.26.01 RH Printed in U.S.A.

Craftsman 917272082 User Manual LAWN TRACTOR Manuals And Guides L0201126

CRAFTSMAN Lawn, Tractor Manual L0201126 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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