Craftsman 917272220 User Manual LAWN TRACTOR Manuals And Guides L0010520

CRAFTSMAN Lawn, Tractor Manual L0010520 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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Owner's Manual

IC..mM.N'l
LIMITED

EDITION

17.5 HP
ELECTRIC START
42" MOWER
AUTOMATIC

LAWN TRACTOR
Model No.
917.272220

•
•
•
•

Safety
Assembly
Operation
Maintenance

• Repair Parts

[_

from product
previously
built
engines.
Before
start
the engine,
read
This
hasthis
a low
emission
engine you
which
operates
differently
and understand
Owner's
Manual.

For answers to your questions
about this product, Call:

CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment.

Sears,

Roebuck

Visit our Craftsman

and Co., Hoffman

1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon- Sat

Estates,

website: www.sears.com/craftsman

IL 60179

Warranty ...............................................
2
Safety Rules .........................................
3
Product Specifications .......................... 5
Assembly ..............................................
7
Operation ............................................
11
Maintenance Schedule ...................... 18

Maintenance .......................................
18
Service and Adjustments .................... 22
Storage ...............................................
29
Troubleshooting .................................. 30
Repair Parts ........................................
34
Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY

ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center. In-home warranty service is available but a trip charge
will apply. This warranty applies only while this product is in the United States.
To locate the nearest sears service center or to schedule in-home warranty service,
simply contact sears at 1-800-4-my-home
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the
following safety instructions could result
in serious injury or death.
GENERAL OPERATION
• Read, understand, and follow all instructions in the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down
and behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either the entire grass catcher or the
guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-related injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious in-

SLOPE

OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could ovedurn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
• Do notturn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do nottry to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children,
Children are often attracted to the machine and the mowing activity. Neverassume that children will remain where you
last saw them.

jury.
3

• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be aled and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriousry injured or interfere
with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are exp|osive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow engine
to cool before refueling.Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
o_en flame, such as a water heater.

• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area,
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Never carry children. They may fat1 off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the walchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max),
not across.

• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regulady.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object, Repair, if necessary,
before restarting.
• Never make adjustments or repairs
with the engine running.
• Grass catcher components are subjec
to wear, damage, and deterioration,
which could expose moving parts or a
low objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, anc
use extra caution when serviaing therr
• Check brake operation frequently. Adjust and ser_iIce as required.

• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine, Tall grass can bide obstacJes.
• Use slow speed, Choose a low gear s
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a s_ope, t
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill, di,
engage blades, shift into reverse and
back down slowly.
• Do notturn on slopes unless necessary, and then, turn slowly and gradu_
ly downhill, if possible.

_ILLook for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERT!!!
YOUR
SAFETY IS INVOLVED.
CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always
disconnect spark plug wire and place wire
where it cannot contact spark plug.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the tractor.
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest pos-

PRODUCT SPECIFICATIONS
GASOLINE
CAPACITY
AND TYPE:
OILTYPE
API-SF/SG/SH):

]ILCAPACITY:
_PARK PLUG:
3AP: .030")
CALVE
3LEARANCE:

3.5 GALLONS
UNLEADED
REGULAR
SAE 10W30
(ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
W/FILTER:4.5 PINTS
W/O FILTER: 4.0 PINTS
CHAMPION

RC12YC

sible speed when on a slope. Too he
of a load, while on a slope, is danger_
Tires can lose traction with the groun
and cause you to lose control of your
tractor.
_WARNING:
Engine exhaust, some
its constituents, and certain vehicle c
ponents contain or emit chemicals
known to the State of California to ca
cancer and birth defects or other rep=
ductive harm.
• I,WARNING: Battery posts, termina
and related accessories contain leac
and lead compounds, chemicals knc
to the State of California to cause cal
and birth defects or other reproducti'.,
harm. Wash hands after handling.
and the proper tools to service or rep_
this tractor.
Please read and retain this manual. "1"
instructions will enable you to assemt
and maintain your tractor properly. AI.
ways observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on tl
product. Contact your nearest Sears
store for details.
CUSTOMER

RESPONSIBILITIES

• Read and observe the safety rules,
• Follow a regular schedule in maint
INTAKE:
.004"-.006"
ing, caring for and using your tract¢
EXHAUST: .004"-.006"
• Follow the instructions under "Mair
,3ROUND SPEED FORWARD: 0-5.5
nance" and "Storage" sections of tf
owner's manual.
',MPH):
REVERSE: 0-2.4
,&WARNING:
This tractor is equippe
TIRE PRESSURE: FRONT: 14 PSI
with an internal combustion engine s
REAR: 10PSI
should not be used on or near any ur
CHARGING
proved forest-covered, brush-covere(
SYSTEM:
15 AMPS @ 3600 RPM
grass-covered land unless the engin,
BATIERY:
AMP/HR:
30
exhaust system is equipped with a s_
MIN. CCA: 240
arrester meeting applicable local or
CASE SIZE: U1 R
laws (if any). If a spark arrester is use
BLADE BOLT
27-35 FT. LBS.
should be maintained in effective wor
TORQUE:
order by the operator.
In the state of California the above is
CONGRATULATIONS
on your purchase
quired by law (Section 4442 of the C_
of a Craftsman Tractor. It has been defornia Public Resources Code). Othe
signed, engineered and manufactured to
states may have similar laws. Feders
give you the best possible deper_dabitity
laws apply on federal lands. A spark
and performance.
rester for the muffler is available throl
Should you experience any problem you
your nearest authorized service cent_
cannot easily remedy, please contact your
nearest authorized service center. We
department (See REPAIR PARTS se
have competent, well-trained technicians
5 of this manual).

Steering Wheel

0
Wheel Insert

_

(1) HexBolt

5/16-18x

1-1/4

(1)Locknut

(1) Large Flat Wasl

5/16-18

_._

(1) Lockwasher 3/8

/v
,

_

, Adapter
Steering
Wheel

_
_/

J
//J/S

Steering
teenng
Boot

ShaftExtension[

Seat

J
(1) Washer
17/32 x 1-3/16 x 12 Gauge
_(

(1) Should_
Bolt 5/16-"

1) Knob

Keys

Video

Slope Sheet
(2) Keys

6

Cassette

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct
tools as necessary to insure proper tightness. Review the video cassette before you
begin.
TOOLS REQUIRED
FOR ASSEMBLY
A socket wrench set will make assembly
easier, Standard wrench sizes you need
are listed below.
(1) 1/2" wrench (1) Pliers
(1) Utility knife
(1) 9/16" wrench
(1) 33re pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating position (seated behind the steering wheel).

IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid•
._Steefing

Wheel

nss.

_-Hex Bolt
To./Lock
Washer
•
_Large
Flat
SteenngWheel'-_-_,7.
__
_\ Washer
_)

TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton.
• Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
• Check for any additional loose parts or
boxes and remove.

Steering
Wheel E_enUon _Tabs
Steering
Shaft

Steering
_

Adaptor

_-_ _- - "'-

Sleeve

BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL

HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
• Lifthood to raisedposition.
• If thisbattery is put intosen/iceafter
monthand year indicatedon label (label locatedbetween terminals) charge
batteryfor minimumof one hourat 6-10
amps. (See "BATTERY" in MAINTENANCE sectionof this manualfor
charginginstructions).

• Remove lecknut and large flat washer
from steering shaft.
• Position front wheels of the tractor so
they are pointing straight forward.
• Slide the steering sleeve over the
steering shaft.
• Align tabs and press steering sleeve
extension into bottom of steering
wheel.
• Position staedng wheel so cross bars
are horizontal (left to dght) and slide
onto adapter.
• Secure steedng wheel to steering shaft
with Iocknut and large flat washer previously removed• Tighten securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective matedals from tractor hood and grill.

Label

••%

7

INSTALL SEAT

TO ROLL TRACTOR

Adjust seat before tightening adjustment
knob,
• Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
• Pivot seat upward and remove from the
cardboard packing. Remove the cardboard packing and discard.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seal.
• Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position,
• Raise seat and tighten adjustment
knob securely.

(See Operation section for location
and function of controls)
• Press lift lever plunger and raise attachment lift lever to its highest position.
• Release parking brake by depressing
clutch/brake pedal.
• Place freewheel control in freewheeling position to disengage transmission
(See "TO TRANSPORT" in the Operation section of this manual).
• Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location
and function of controls)
_.WARNING:
Before starting, read, understand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
• Be sure all the above assembly steps
have been completed.
• Check engine oil level and fill fuel tank
with gasoline,
• Place freewheel control in "transmission engaged" position.
• Sit on seat in operating position, depress clutch/brake pedal and set the
parking brake.
• Place motion control lever in neutral
(N) position.
• Press lift lever plunger and raise attachment lift lever to its highest position.
• Stad the engine. After engine has
started, move throttle control to idle position.
• Release parking brake.
• Slowly move the motion control lever
forward and slowly drive tractor off skid.
• Apply brake to stop tractor, set parking
brake and place gearshift lever in neutral position.
• Turn ignition key to "OFF" position.
Continue with the instructions that follow.

Seal

Shoulder
Bolt

OFF SKID

Seat Pan

Flat Washer
Adjustment
Knob

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

8

INSTALL MULCHER
PLATE (If previously removed)
• Raise and hold deflector shield in upright position.
• Place front of muloher plate over front
of mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
_CAUTION:
Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed for discharging and bagging also.
Deflector
Shield

Mulcher
Plate

Latch
Hooks

CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be
properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replacing motion, mower drive, and mower
blade drive belts in the Service and Adjustments section of this manual. Verify
that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.

o/ CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged.
(Minimum 1 hour at 6
amps).
,/Seat is adjusted comfortably and tightened securely.
,/All tires are property inflated. (For
shipping purposes, the tires were
overinflated at the factory).
J" Be sure mower deck is properly leveled side-to-side/front-to-rear
for best
cutting results. (Tires must be properly
inflated for leveling).
#" Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
#" Check wiring. See that all connections
are still secure and wires are properly
clamped.
,/Before driving tractor, be sure freewheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,1 Engine oil is at proper level.
,/" Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe operating condition.
,/It is important to purge the transmission before operating your tractor for
the first time. Follow proper starting
and transmission purging instructions
(See "TO START ENGINE" and
"PURGE TRANSMISSION" in the Operation section of this manual).

lO

These symbols may appear on your tractor or in literature supplied with the product,
Learn and understand their meaning.

BATTERY

CAUTION OR
WARNING

REVERSE

FORWARD

ENGINE ON

ENGINE OFF

O_L PRESSURE

LIGHTS ON

OVER TEMP
LIGHT

FUEL

CHOKE

MOWER HEIGHT

PARKING BRAKE
LOCKED

UNLOCKED

_r_'=R N H
ATTACHMENT
CLUTCH ENGAGED

REVERSE

NEUTRAL

L

HIGH

LOW

KEEP AREA CLEAR
IGNITION

DANGER,

KEEP

ATTACHMENT
CLUTCH DISENGAGED

HANDS

AND

FEET

FAST

SLOW

!
MOWER

LIFT

(®_1
PARKING BRAKE

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL
(Automatic Models only)

AWAY

11

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.

Ignition
Switch

Ammeter

Light Switch
Position
Attachment
Switch

Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE/CHOKE
CONTROLUsed
for setting and controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for
deelutching and braking the tractor and
starting the engine.
FREEWHEEL CONTROL: Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.

MOTION CONTROL LEVER: Selects the
speed ,and direction of the tractor.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.

12

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend a wide vision safety mask over spectacles, or
standard safety glasses.

HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
• Depress clutch/brake pedal into full
"BRAKE" position and hold.
• Place parking brake lever in =ENGAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure
parking brake will hold tractor secure.
Push-Into
AttachmentClutch
_engaged'
Throttle/
_ _-_._
Choke .._._s_'_'_

SwitchPullOut To
"Engage"
_'-,_

I
I
I
I
I

• Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.

• Never use choke to stop engine.
IMPORTANT; Leaving the ignition switch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
ACAUTION:
Always stop tractor completely, as described above, before leaving the operator's position; to empty grass
catcher, etc.
TO USE THROTTLE CONTROL

Brake' --_
Po6ition_/

\"('_-_
_f_'_,_

Motion_%7
Control

.7

__•

Always operate engine at full throttle,
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.

Lever
_Brake_ .He!gh!
X "Engaged Position TO MOVE FORWARD AND BACKWARD
Pedal"Drive" Adjustment\,Disengaged,,
The direction and speed of movement is
Position
Knob
Position
controlled by the motion control lever.
STOPPING
• Stad tractor with motion control lever in
MOWER BLADES neutral (N) position.
• Release parking brake and clutch/
• To stop mower blades, move attachment clutch switch to "DISENGAGED"
brake pedal.
• Slowly move motion control lever to deposition.
sired position.
GROUND DRIVE TO
AI_JUST MOWER CUTTING HEIGHT
• To stop ground drive, depress clutch/
The cutting height is controlled by tuming
brake pedal into full =BRAKE" position.
• Move motion control lever to neutral (N)" the height adjustment knob in desired direction.
position.
• Turn knob clockwise (F.q) to raise cutIMPORTANT: The motion control lever
does not return to neutral (N) position
ting height.
• Turn knob counterclockwise (w)to
when the clutch/brake pedal is delower cutting height.
pressed.
ENGINE • Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".

13

The cutting height range is approximately
1-1/2" to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are
approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2 inches dudng the
cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after
moderate growth•
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are propedy adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
• Adjust gauge wheels with tractor on a
flat level surface.
• Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten
securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.

• Select desired height of cut.
• Lower mower with attachment lift control.
• Start mower blades by engaging attachment clutch control.
• TO STOP MOWER BLADES - disengage attachment clutch control.
_CAUTION:
Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
AttachmentClutch
Switch Pull Out To
"Engage"

AttachmentLift Lever
High Position

_

-

_
PushlnTo_
"Disengage"

_
_<
f

, Low
_:\

:::_position
Deflector

_;;F_'_,/Shield
Y _
_\_/

__)))_ _

_,__r_._..
/
\_#_

TO OPERATEON HILLS

A.CAUTION:
Do not ddve up or down
hills with slopes greater than 15 ° and do
not drive across any slope, Use the slope
guide provided at the back of this manual,
• Choose the slowest speed before
starting up or down hills,
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does r_t return to neutral (N) position
• when the clutch/brake pedal is deMounting
._
_
r_
_"
pressed.
• To restart movement, slowly release
3/8-16
/
,_._,_
parking brake and clutch/brake pedal.
•
Slowly move motion control lever to
Locknut f3/8 Was'_her
(_. _6houlder Bolt
slowest setting.
Gauge Wheel
• Make all turns slowly.
TO OPERATE MOWER
TO TRANSPORT
Your tractor is equipped with an operator
When pushing or towing your tractor, be
presence sensing switch• Any attempt by
sure to disengage transmission by placthe operator to leave the seat with the ening freewheel control in freewheeling
pogine running and the attachment clutch
sition. Free wheel control is located at the
engaged will shut off the engine.
rear drawbar of tractor.

Oouge
Whae,-<2
Srockot

14

• Raise attachment lift to highest position
with attachment lift control.
• Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
• Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope,
cord, etc.).

TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor.
Use common sense when towing. Too
heavy of a load, while on a slope, is dangerous. Tires can lose traction with the
ground and cause you to lose control of
your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Unthraad and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick
into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If necessary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Maintenance section of this manual).
• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quantities that can be used within 30 days to
assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help insure good cold weather starting.
_,WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and
let it run until the fuel lines and carburetor
are empty. Use fresh fuel next season.
See Storage Instructions for additional information. Never use engine or carburetor
cleaner products in the fuel tank or permanent damage may occur.
ACAUTION:
Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START

ENGINE

When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Be sure freewheel control is in the
transmission engaged position.
• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
• Place motion control lever in neutral
(N) position.
• Move attachment clutch to "DISENGAGED" position.
• Move throttle control to choke position.

15

NOTE: Before starting, read the warm
and cold starting procedures below.
• Insert key into ignition and turn key
clockwise to "START" position and release key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again.
If engine still does not start, move the
throttle control back to the choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
• When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
• When engine starts, allow engine to
run with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast position. This may require an engine warmup period from several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather,
the transmission should be warmed up
as follows:
• Be sure the tractor is on level
ground,
• Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operatingposition.
• Allow one minute for transmission to
warm up. This can be done during
the engine warm up period.
• The attachments can also be used during the engine warm-up period after the
transmission has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.

PURGE

TRANSMISSION

ACAUTION:
Never engage or disengage freewheel lever while the engine is
running.
To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replacement, it should be purged after reinstallation before operating the tractor.
• Place tractor safely on level surface
with engine off and parking brake set.
• Disengage transmission by placing
freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N) position, slowly disengage clutch/brake
pedal.
• Move motion control lever to full forward position and hold for five (5) seconds, Move lever to full reverse position
and hold for five (5) seconds. Repeat
this procedure three (3) times.
NOTE: During this procedure there will
be no movement of drive wheels. The air
is being removed from hydraulic drive
system.
• Move motion control lever to neutral (N)
position, Shut off engine and set parking brake.
• Engage transmission by placing freewheel control in driving position (See
"TO TRANSPORT" in this section of
maniJal).
• Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed. With
motion control lever in neutral (N) position, slowly disengage clutch/brake
pedal.

t6

• Slowly move motion control lever forward; after the tractor moves approximately five (5) feet, slowly move motion
control lever to reverse position. After
the tractor moves approximately five (5)
feet return the motion control lever to
the neutral (N) position. Repeat this
procedure with the motion control lever
three (3) times.
MOWING

TIPS

• Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribution of clippings and more uniform cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clippings.
Make first cut relatively high; the second to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the attachment being used.

f

/

MULCHING

MOWING

TIPS

IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a second cut, mow across or perpendicular
to the first cut path.
• Change your cutting pattern from week
to Week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3

17

F,
LL,NDA EE
AS
COMPLETE
REaULAR
SERVICE
Check Brake Operation

V f

I/

Check Tire Pressure

if

I1_

r

Check Operator Presence and
Interlc.:k System_
Check for Loose Fasteners
Shargen/Replace
Lubrication

0

Mower

11_7

Blades

Chart

II/

I_s

Clean Battery and Terminals

I_
I_

V*

Adjust Blade Belt(S) Tension

Check Engine Oil Level

I_s
I_s
II/

If

Engine Oil

11_1
z:

Clean Air Filter

N CleanAirScreen
G Inspect Muffler/Spark

IIIt

1_2

11/2
Arrester

NI

Replace Oil Filter (If equipped)

E

Clean Engine Cooling

I1 /
2

Fins

I_1_

Replace Spark Plug

i# #

Replace Air Filter Paper Cartridge

I##z

Replace Fuel Filter
i.
2.
3.
,_.

RECOMMENDATIONS

5. II eq ulppe:l Withadjuslable system
6. NOl r equi_e_ ,f equ_ppe_ w,lh maintenance-free
batlery
7. Tight,_l front axle prvot bolt Io 35 ft .It,s maximum
{3o r_t ovc*rt=ghten

LUBRICATION

The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. "To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual. Some adjustments will need to
be made periodically to properly maintain
your tractor.
All adjustments in the Service and Adjustments section of this manual should be
checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation,
Check tire pressure.
Check operator presence and interlock
systems for proper operation.
• Check for loose fasteners.

I/

I_

Change more often wr,,en oper aling under a fteavy k)ad or m h4gn ambient [emperatures
Ser_e
more often when operating ,T1dirty or dIJsty cond,tions
If eq uJpped with oil filler¸ €flange C41every 5O hours¸
ReplaCa blades n_re often when mowing ,n _andy sod

GENERAL

JIf

i/

Check Ttansaxfe Cooling

Change

DATES

I_4

Adjust Motion Drive Belt(s) Tension

E

.....

I_
ii_

Check Battery Level

R

_'/_SERVICE

_Spindle
Zerk
OFront

CHART
- QSpindle
Zerk

Wheel

Bearing zerk

Wheel
Bearing zerk

(_Engine
i

OGeneral Purpose Grease
_Refer to Maintenance"ENGINE" Section

•
•
•
•

18

IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bear-ings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

TRACTOR
A_ways observe safety rules when performing any maintenance.
BRAKE OPERATION
If tractor requires morn than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service
and Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(Bee "PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seat tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and interlock systems are working properly. If your
tractor does not function as described below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any attempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat
should shut off the engine.
• The attachment clutch should never op°
erate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be
kept sharp, Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to a_low access to blades,
• Remove hex bolt, lock washer and fiat
washer securing blade.
• Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs
torque).
IMPORTANT: Blade bolt is Grade 8 h
treated.
TrailingEdge Up

_,. _..

Fiat Washer "_2\_'_._ _/_;
Washer

Man(
Center

_Hex

Bolt - ?.
Blad_
(Grade 8)*
*A Grade 8 heat treated bolt can be
identifiedby six lines on the bolt heac
TO SHARPEN BLADE
NOTE: We do not recommend sharp,
ing blade, but if you do, be sure the t
is balanced.
Care should be taken to keep the bla,
balanced. An unbalanced blade will
cause excessive vibration and eventt
damage to mower and engine.
• The blade can be sharpened with
or on a grinding wheel. Do not attel
to sharpen while it is on the mower.
• To check blade balance, you will n_
a 5/8" diameter steel bolt, pin, or a
balancer. (When using a cone bala
follow the instructions supplied witl
balancer).
NOTE: Do nor use a nail for balancin,
blade. The lobes of the center hole m
appear to be centered, but are not.
• Slide blade onto an unthreaded pc
of the steel bolt or pin and hold the
or pin parallel with the ground. If bl
is balanced, it should remain in a f
zontal position. If either end of the
blade moves downward, sharpen 1
heavy end until the blade is balam

BA'I-rERY
Your tractor has a battery charging sl
which is sufficient for normal use. H_
ever, periodic charging of the batter_
an automotive charger will extend it.,
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 I
NOTE: The original equipment batte
your tractor is maintenance free. Do
attempt to open or remove caps or c
Adding or checking level of electrol_
19 not necessary.

TOCLEAN
BATTERY
ANDTERMINALS Change the oil after every 50 hours of (
Corrosion
anddirtonthebattery
andter- eration or at least once a year if the tra{
for is not used for 50 hours in one year.
minalscancausethebattery
to"leak"
power.
• Remove terminal guard.
• Disconnect BLACK battery cable first
then RED battery cabre and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable ends
with wire brush until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
it necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE
COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmission while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high pressure water or steam to clean transaxle.
• Inspect cooling fan to be sure fan
blades are intact and clean.
• Inspect cooling fins for dirt, grass clippings and other materials, To prevent
damage to seals, do not use compressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE
PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
centeddepar_ment.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Setect the oil's SAE viscosity grade
according to your expected operating
temperature.

Check the crankcase oil level before
starting the engine and after each eigh _
(8) hours of operation. Tighten oil fill ce
dipstick securely each time you check 1
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expecte
before oil change, All oil must meet AF
service classification SF, SG, or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be care
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely, replace oil drain plug and tighten se+
curely.
• Refill engine with oil through oil fill d
stick tube. Pour slowly. Do not overfi
For approximate capacity see "PRO[
UCT SPECIFICATIONS" section of tP
manual.
• Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into th
tube and rest the oil fill cap on the tu
Do not thread the cap onto the tube
when tak(ng reading.
Keep oil at
"FULL" line on dipstick. Tighten cap
onto the tube securely when finishe(
Air C_eaner

Cover

Foam
Pre-

Rubb
• Groin
Air
Ctea
Pap{
Cart=

Air Cleam
Base
Dipstick
Screen

Oil Drain
Plug

2O

CLEAN

AIR SCREEN

Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stubborn dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds removed will cause engine damage due to
overheating.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
• Remove knob and cover.
• Remove wing nut and air cleaner from
base.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth. Allow it
to dry.
• Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE
• Replace a dirty, bent, or damaged cartridge.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage the cartridge.
• Reinstall the pre-cleaner (cleaned and
oiled) over the paper cartridge.
• Reassemble air cleaner, wing nut,
cover and tighten knob securely.
ENGINE

OIL FILTER

Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.

• Drain oil from engine crankcase (See
"TO CHANGE ENGINE OIL" in this section of this manual, through step remove drain plug).
• Remove oil filter and wipe off filter
adapter.
• Apply a thin coating of new engine oil
to the rubber gasket on replacement oil
filter.
• Install replacement oil filter on filter
adapter. Turn oil filter clockwise until
rubber gasket contacts the filter
adapter, then tighten filter an additional
1/2 turn.
• Fill crankcase with new oil (See "TO
CHANGE ENGINE OIL" in this section
of this manual). For approximate capacity see "PRODUCT SPECIFICATIONS"
section of this manual.
• Start the engine and check for oil leaks.
Correct any leaks before placing engine into full operation.

_Oil

_

Filter

MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every t 00
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE

FUEL FILTER

The fuel filter should be replaced once
each season, If fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement is required,
• With engine cool, remove filter and
plug fuel line sections.
• Place new fuel filter in position in fuel
line with arrow pointing towards carburetor.
• Be sure there are no fuel line leaks and
clamps are properly positioned.
• Immediately wipe up any spilled gasoline.

21

(_1__
Clamp /

Clamp
\__uel

Filter

CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.
We do not recommend using a garden
hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water
in engine can result in a shortened engine life.

_ CAUTION: Before performing any service or adjustments:
Depress clutch/brake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.
• Place attachment clutch in "DISENGAGED" position.
• Turn ignition key "OFF" and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.

TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
• Place attachment clutch switch in "DISENGAGED" position.
• Move attachment lift lever forward to
lower mower to its lowest position.
• Roll belt off electric clutch pulley.
• Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
• Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
• Disconnect front links from deck by removing retainer springs.
Small Retainer

• Raise lift lever to raise suspension
arms. Slide mower out from under tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL

MOWER

• Raise attachment lift lever to its highest
position.
• Slide mower under tractor with discharge guard to right side of tractor.
• Lower lift lever to its lowest position.
• Install mower in reverse order of removal instructions.

Electric

Suspension Arms

Pulley

Retainer

(Both Sides)

Anti-Sway
Bar

\
Retainer Spring

22

TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tiros are properly inflated (See "PRODUCT SPECIFICATIONS").
If tiros are over
or underinflated, you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground.
Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:
Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
Bottom edge of

• Before making any necessary adjustments, check that both front links are
equal in length. Both links should be
approximately 10-3/8".
• If links are not equal in length, adjust
one link to same length as other link.
• To Lower front of mower loosen nut "E"
on both front links an equal number of
turns.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F"
against trunnion on both front links.
• To raise front of mower, loosen nut "F"
from trunnion on both front links.
Tighten nut "E" on both front links an
equal number of turns.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
• Recheck side-to-side adjustment.
Mandrel

Bottom edge of

gmr°
uWedt_g

......... j, °L_

Both Front Links Should be Equal in Length

rWoe;td

A_-_"'_

Q

Ground Line

-Lr T _ ......

_--/_A

Suspension
Arm

Nut

Trunnion

Lift Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-toside. If the following front-to-back adjustment is necessary, be sure to adjust both
front links equally so mower will stay
level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown.

Front
Links

23

Nut "E"

TO REPLACE MOWER BLADE
DRIVE BELT
The mower blade drive belt may be replacedwithouttools. Parkthe tractoron
lev91surface. Engage parkingbrake.
BELTREMOVAL* Remove mowerfrom tractor(See "TO
REMOVE MOWER" in this sectionof
this manual).
• Work belt off bothmandrel pulleys'and
idler pulleys.
• Pullbelt away from mower.
BELTINSTALLATION• Install new belt in reverse order of removal.
• Make sure belt is in all pulley grooves
and inside all belt guides.
• Install mower in reverseorder of removal instructions.
Idler
Pull
Mandrel
Pulle'

Pulley

With Parking

Brake "Engaged"

Jam Nut

Arm

Do Not touchthisnut. If further brake adjus
ment is necessary con_.actyour nee,rest su_
rized service center/department

TO REPLACE MOTION DRIVE BELT
Parkthe tractor on level surface. Engac
parkingbrake. Forassistance,there is'
belt installationguide decal on bottom
side of left footrest.
• Removemower (See "TO REMOVE
MOWER" in this sectionof this manu
• Disconnectclutchwire harness.
• Remove clutchIocator.
• Remove belt from stationaryidler an
clutchingidler.
• Pull belt slacktowardrear of tractor.
Carefullyremove belt upwardsfrom
transmissioninput pulleyand over
coolingfan blades.
• Pullbelt towardfront of tractorand r(
move downwardsfrom aroundelect_
clutch,
• Installnew belt by reversingabove p
cedure.

TO ADJUST BRAKE
Yourtractoris equipped withan adjustable brake system whichis mountedon
E_ectrlc
the side of the transaxle.
Clutch
If tractorrequiresmore than six (6) feet
Clutching_---"
stoppingdistance at high speed in highidler
est gear, then brake mustbe adjusted.
Statiorfary /
• Depressclutch/brakepedal and enIdler
gage parkingbrake.
• Measure distance between brake operTransmission
atingarm and nut =A"on brake rod.
• If distanceis otherthan 1-9/16", loosen
jam nut and turn nut =A"until distance
becomes 1-9/16". Retightenjam nut
Input Pulley6
againstnut =A".
• Road test tractorfor properstopping
distanceas statedabove. Readjustif
necessary. If stoppingdistanceis still
greaterthan six (6) feet in highestgear,
further maintenance is necessary. Contact your nearest authorizedservice
center/department.
24

_Ctutch

,._,

Loc_t(

Clutch

Wire Harnes

TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
• Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten,
• Start engine and move motion control
lever until tractor does not move forward or backward.
• Hold motion control lever in that position and turn engine off.
• While holding motion control lever in
place, loosen the adjustment bolt.
• Move motion control lever to the neutral
(N) (lock gate) position.
• Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position,
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral position, follow these steps:
• Loosen the adjustment bolt,
• Move the motion control lever 1/4 to 1/2
inch in the direction it is trying to creep.
• Tighten adjustment bolt securely.
• Start engine and test,
• If tractor still creeps, repeat above steps
until satisfied.
MotionControl

TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel cressbars are not horizontal (left to right) when wheels are positioned straight forward, remove steedng
wheel and reassemble per instructions in
the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. If damage
has occurred to affect the front wheel toein or camber, contact your nearest authorized service center.
TO REMOVE

Neutral

Lever _

/_Lock

WHEEL

FOR REPAIRS

• Block up axle securely.
• Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in
rear wheel hub and axle. Insed square
key.
• Replace washers and snap retaining
dng securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Washers

Gate

Retaining

_fr__

'!
_

"Adjustment
Bolt

(Rear Wheel Only)

TRANSMISSION REMOVAL/REPLACEMENT
transmission removal/replacement
Should your transmission require removal for service or replacement, it
should be purged after reinstallation and
before operating the tractor. See =PURGE
TRANSMISSION" in the Operation section of this manual.

25

TOSTARTENGINE
WITHA WEAK
BATFERY
& CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries. Always wear eye protection when
around batteries.
If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of
this manual).
If =jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor Is equipad with
a 12 volt negative grounded system. The
other vehical must also be a 12 volt negative grounded system. Do not use your
tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES • Connect each end of the RED cable to
the POSITIVE (+) terminal of each battery. taking care not to short against
chassis.
• Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully
charged battery.
• Connect the other end of the BLACK
cable to good CHASSIS GROUND.
away from fuel tank and battery.
TO REMOVE CABLES. REVERSE ORDER • BLACK cable first from chassis and
then from the fully charged battery.
• RED cable last from both batteries.

REPLACING BATTERY
& CAUTION: DOnot shortbatterytermnals by allowinga wrenchor any other
objectto contactbothterminalsat the
same time. Beforeconnectingbattery,remove metal bracelets, wristwatch
bands,dngs,etc,
Positiveterminal mustbe connectedfirst
to preventsparkingfrom accidental
grounding.
• Lifthood to raisedposition.
• Remove terminal guard.
• DisconnectBLACK batterycable then
RED battery cable and carefullyremovebatteryfromtractor.
• Installnew battery with terminalsin
same positionas old battery.
• Reinstallterminal guard.
• FirstconnectRED batterycable to positive (+) batteryterminalwith hex bolt
and kepsnut as shown.Tightensecurely.
• Connect BLACKgroundingcable to
negative(-) batteryterminalwith remaininghex boltand keps nut.Tighten
securely
• Close terminal access doors.
• Close hood.
Terminal
Access
Door

Hex Bolt
Positive
Red) Cable

Guard

=Positive" (+)

keps

(Black) Cable

=Negative" (-)
TO REPLACE HEADLIGHT BULB
• Rais_ hood.
• Pull bulb holder out of the hole in the
backside of the gdll.
• Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
• Close hood.

26

INTERLOCKS AND RELAYS
Loose or damaged wiringmay cause your
tractorto run poorly,stop running,or prevent it fromstarting.
• Check wiring. See electricalwiringdiagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 15 amp automotive-type
plug-infuse. The fuse holderis located
behindthe dash.
TO REMOVE HOOD AND GRIL I" ASSEMBLY
• Raise hood.
• Unsnap headlightwire connector.
Stand in front of tractor. Grasp hood at
sides,tilt towardengine and lift offof
tractor.
• To replace, reverse above procedure.

_//Hood
Headlight

ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customersexpense,
may be performed by any non-road engine
repairestablishmentor individual.Warranty
repairsmust be performed by an authorized
engine manufacturers service outlet.
TO ADJUST THRO'I"rLE CONTROL cABLE
The throttlecontrolhas been preset at the
factory and adjustmentshould not be necessary. Chock adjustment as described below
before looseningcable, ff adjustmentis necessary,proceed as follows:
• W_thengine not running, move throttlecontrol leverfrom slow to choke pes'rUon.
Slowly move lever from choke to fast position.
• Check to see if hole in throttlelever and
hole in speed control bracket are aligned.
• If holes are not aligned, loosen cable
clamp screw and alignthe holes by inserting a pencil or a 1/4" drinbit throughboth
holes.
• Pull throttlecable up to remove slack and
tighten cable clamp screw. Remove alignmerit pencil or drillbit.

W'°r:°ect°r

Screw
Speed

27

TO ADJUST CARBURETOR
The carburetor has been preset at the factory
and adjustment shouldnot be necessary.
However, minoradjustment may be required
to compensate for differencesin fuel, tamperature, altitudeor load. If the carburetor
does need adjustment, proceed as follows:
In general, turningthe adjusting needles in
(clockwise)decreases the supply of fuel to
the engine givinga leaner fueVair mixture.
Turning the adjustingnoodles out (counterclockwise)increases the supply of fuel to the
engine givinga richerfuel/air mixture.
IMPORTANT: Damage to the needles and
seats in carburetormay resultif fumed in too
tight.
NOTE: The carburetor on this engine is low
emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows
some adjustment within the limits allowed by
the cap. Do not attempt to remove the limiter
cap. The limiter cap cannot be removed without breaking the adjusting needle.
• Be sure you have a clean air filter and the
throttle control cable is adjusted properly
(see above).
• Start engine and allow to warm for five minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position.
• Idle seeed settina - With throttle control lever in slow position, engine should idle at
1750 RPM. If engine idles too slow or fast,
turn idle speed adjusting screw in or out
until correct idle is attained.
• Idle fuel needle setting - With throttle control lever in slew position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Tum
needle to a point midway between those
two positions.

• Recheck idle speed. Readjust if necessary.
ACCELERATION TEST• Move throttle control lever from slow to fast
position. If engine hesitates or dies, turn
idle fuel adjusting noodle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine
accelerates smoothly,
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT; Never tamper with the engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest AUTHORIZED
service center/department, which has
proper equipment and experience to
make any necessary adjustments.
Idle Speed
Screw
Idle Fuel

[L _
I
II _,

Needle

LI
1

Adjust,n il

28

_(_-_[_1

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
_CAUTION:
Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves,
etc. Store in a clean, dry area.
• Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
• Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
• Lubricate as shown in the Maintenance
section of this manual.
• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of
this manual).
• After cleaning, leave cables disconnected and place cables where they cannot
come in contact with battery terminals.
• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of
fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
• Turn ignition key to "START" position for
a few seconds to distribute oil.
• Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline
will cause problems,
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.

29

TROUBLESHOOTING
=ROBLEM
Will not start

CHART

CAUSE
• Outof fuel.

CORRECTION

• Engine valves out of
adjustment.

• Fill fuel tank.
• See "TO START ENGINE"
in Operation section.
• Wait several minutes before
attempting to start.
• Replace spark plug.
• Clean/replace air filter.
• Replace fuel filter.
• Drain fuel tank and carburetor,
refill tank with fresh gasoline
and replace fuel filter.
• Check all wiring.
• See "To Adjust Carburetor"
in Service Adjustments
section.
• Contact an authorized service
center/department.

•
•
•
•
•

•
•
•
•
•

• Engine not "CHOKED"
properly.
• Engine flooded.
•
•
•
•

Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.

• Loose or damaged wiring.
• Carburetor out of adjustment.

Hard to start

Dirty air filter.
Bad spark plug.
Weak or dead battery,
Dirty fuel filter.
Stale or dirty fuel.

• Loose or damaged wiring.
• Carburetor out of adjustment.
• Engine valves out of
adjustment,
Engine will not
turn over

• Clutch/brake pedal not
depressed.
• Attachment clutch is engaged.
• Weak or dead battery.
• Blown fuse.
• Corroded battery terminals,
• Loose or damaged wiring.
• Faulty ignition switch.
• Faulty solenoid or starter.

Clean/replace air filter,
Replace spark plug,
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
• Check all wiring.
• See "To Adjust Carburetor"
in Service Adjustments section.
• Contact an authorized service
center/department.
• Depress clutch/brake

pedal,

• Faulty operator presence
switch(es).

Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or
starter.
• Contact an authorized service
center/department.

Engine clicks but
Nill not start

•
•
•
•

•
•
•
•

Loss of power

• Cutting too much grass/too
fast.
• Throttle in "CHOKE" position.
• Build-up of grass, leaves
and trash under mower.
• Dirty air filter,
• Low oil level/dirty oil.

Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.

30

•
•
•
•
•
•
•

Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or
starter.

• Set in "Higher Cut" position/
reduce speed.
• Adjust throttle control.
• Clean underside of mower
housing,
• Clean/replace air filter.
• Check oil level/change oil

TROUBLESHOOTING CHART
PROBLEM
Loss of power
Continued

CAUSE
• Faulty spark plug.
• Didy fuel filter.
• Stale or dirty fuel.
• Water in fuel.

• Spark plug wire loose.
•
•
•
•

Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.

• Engine valves out of
adjustment.
Excessive
vibration

• Worn, bent or loose blade.

• Bent blade mandrel.
• Loose/damaged part(s).

CORRECTION
• Clean and regap or change
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Drain fuel tank and carburetor,
refill tank with fresh gasoline
and replace fuel filter.
• Connect and tighten spark
plug wire.
• Clean engine air screen/fins.
• Clean/replace muffler.
• Check all wiring.
• See "To Adjust Carburetor"
in Service Adjustments section
• Contact an authorized
service center/department.
• Replace blade. Tighten blade
bolt.
• Replace blade mandrel.
• Tighten loose part(s).
Replace damaged pads.

Enginecontinues
lo run when
operator leaves
seat with attachment clutch
engaged

• Faultyoperator-safety
presence control system,

• Check wiring, switches and
connections. If not corrected,
contact an authorized service
center/department.

Poor cut - uneven

• Worn, bent or loose blade,

• Replace blade. Tighten blade
bolt.
• Level mower deck.
• Clean underside of mower
housing.
• Replace blade mandrel.
• Clean around mandrels to
open vent holes.

• Mower deck not level.
• Buildup of grass, leaves, and
trash under mower.
• Bent blade mandrel.
• Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.

Mower blades will • Obstruction in clutch
not rotate
mechanism.

Poor grass
discharge

• Remove obstruction.

• Worn/damaged mower drive
belt.
• Frozen idler pulley.
• Frozen blade mandrel.

• Replace mower drive belt.

• Engine speed too slow.

• Place throttle control in "FAST"
position.
• Shift to slower speed.
• Allow grass to dry before
mowing.
• Level mower deck.
• Check tires for proper air
pressure.

• Travel speed too fast.
• Wet grass,
• Mower deck not level.
• Low/uneven tire air
pressure.
31

• Replace idler pulley.
• Replace blade mandrel.

TROUBLESHOOTING

CHART

_ROBLEM
Poor grass
:lischarge (Contn)

CAUSE

CORRECTION

• Worn, bent or loose blade.
• Buildup of grass, leaves, and
trash under mower.
• Mower drive belt worn.
• Blades improperly installed.
• Improper blades used.
• Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.

_leadlight(s) not
Norking (if so
.,quipped)

•
•
•
•
•

3attery will not
;harge

• Bad battery cell(s).
• Poor cable connections.
• Faulty regulator (if so
equipped).
• Faulty alternator.

• Replace battery.
• Check/clean all connections.
• Replace regulator.

• Freewheel control in
"disengaged" position.
• Motion drive belt worn,
damaged or broken.
• Air trapped in transmission
during shipment or servicing.

• Place freewheel control in
"engaged" position.
• Replace motion drive belt.

• Engine throttle control at
"SLOW" position for 30
seconds before stopping
engine,

• Move throttle control to not set
"SLOW" position and allow to
idle for 30 seconds before
stopping engine.

Loss of Drive

Engine "backfires"
when turning
engine "OFF"

Switch is "OFF".
Bulb(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.

Replace/sharpen blade.
Tighten blade bolt,
Clean underside of mower
housing,
Replace mower drive belt.
Reinstall blades sharp edge
down.
Replace with blades listed
in this manual.
Clean around mandrels to
open vent holes.

32

, Turn switch "ON".
Replace bulb(s).
I, Check/replace light switch.
• Check wiring and connections.
• Replace fuse.

• Replace alternator.

• Purge transmission.

TRACTOR - - MODEL NUMBER 917,272220
SCHEMATIC

BATTERY
SOLENOID

_u_
W"
AMMETER
(OPTIONAL)
WHITE

°o

i0,
I

_
,

_,_ITE

......

(>t_
_

i

.

,o
r

G,i J

3. I _,-UT_H,,_,_,-_l0
'

SW,TCH
/7

i

_

m

STARTER
....

p
,_
'q_

i
,
(NOT OCCUPIED)
_
_

_
•

D

.

'

ELECTRIC CLUTCH

__

i

'
•

i
i 87

85

L_

,
30

I

(OPTIONAL)
m,

_

FUEL SHUT-OFF

,
i

PRESENCE

FUEL m
LINE :

,

86

I

'
m
m

.

.........

i
,

o ,°....
__

"

_ -"'--:'

:A i E :

_

/

' "_11"_'_',

'

....
;"_-'
i

PLUGS GAP

e_AGK

SOLENOID
%(_5
i
_

CHARGmN_SYSTm OUTPUT
*_rJP
De i 3600_eM

=eVOLTSAC i _00.tM
(nEOUL*_TOA
OIS¢O_N_C_
,

__

R_O

A--

REGULATOR___

:2_L
/
WIRING

INSULATED

_4_OWN
CUPS

"_F

_

T 'J

NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED
FOR

-_'_
IGNITION

- _]
SWITCH

SERVICING
OF UNIT, THEY
SHOULD BE REPLACED
TO
PROPERLY
SECURE YOUR WIRING,

HEADLIGHTS
G

PTO SWITCH
POSII'_ON
CIRCUIT

_C+F

B+E,_

OFF
C÷G,B÷H
NON-REMOVASLE
REMOVABLE
CONNECTIONS
CONNECTIONS

33

F C

B

H

RELAY

DA

ELECTRICAL

TRACTOR--MODELNUMBER
917.272220

i
i
i

8O
i
b

4O
26

i

i I
/

34

TRACTOR - - MODEL NUMBER 917.272220
ELECTRICAL

KEY
NO.
1
2
8
10
11
12
16
16
21
22
24
25
26
27
26
29
30
33
40
42
43
45
50
55
79
80
81
NOTE:

PART
NO.

DESCRIPTION

163465
74760412
7603J
145211
150109
145769
153664
17720406
166184
4152J
8860R
146148
166180
73510400
145491
160784
163968
140463
170233
131563
145673
122822X
169416
17490508
163996
146685
109748X

Battery
Bolt, Hex 1/4-20 x 3/4
Tray, Battery
Bolt, Blr Front 1/4-20 x 7-1/2
Holddown Battery Front Mount
Nut, Push Nylon Battery Front 1/4
Switch Interlock Push-In
Bolt BIk Fin Hex 1/4-20 UNC x 1/2
Harness, Light
Light Bulb
Cable, Battery
Cable, Battery
Fuse
Nut Keps Hex 1/4-20 UNC
Cable, Ground
Switch, Seat
Switch, Ignition
Key, Molded, Craftsman
Harness, Ignition
Cover, Terminal
Solenoid
Ammeter Rectangular 15 Amp
Switch Pro 3 Pdt Red Delta
Screw Thdrol 5/16-18x 1/2
Socket, Light Bulb
Harness Clutch EVX
RelayAsm

All component dimensions
1 inch = 25.4 mm

35

given in U.S. inches

TRACTOR -- MODEL NUMBER 917.272220
CHASSIS AND ENCLOSURES

/

/

209

\\
" _7155

11

2O9

I

_"166

13

2_

/

36

TRACTOR
--

MODEL NUMBER 917.272220

CHASSIS AND ENCLOSURES

KEY
NO.
1
2
3
9
10
11
13
17
20
25
26
28
29
30
31
37
38
54
58
59
60
64
74
142
143
144
145
154
155
156
157
158
159
160
161
166
206
209
- NOTE:

PART
NO.

DESCRIPTION

169830
Chassis
169061
Drav, bar
17060612
Screw, 3/8-16 x 3/4
161566X614
Dash
STD533710
Bolt, Carriage 3/8-16 x 1
167203
Panel, Dash, LH
167202
Panel, Dash, RH
161023X612
Hood Assembly
162026
Plate Battery STYT
19131312
Washer 13/32 x 13/16 x 12 Gauge
STD541437
Locknut, Hex, with Insert 3/8-16 UNC
160564X612
Gnlle
174886
Lens, Grille
164919X612
Fender/Footrest
139976
Bracket, Fender/Support
17490508
Screw, Thdrel. 5/16-18 x 1/2 T_'T
169834
Bracket Asm Pivot Mower Rear
161464
Screw Hex Wshd 8-18 x 7/8
161236
DuctHood
110436X
Bushing, Snap, Split
STD533707
Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
162025
Dash Lower STYT
STD541437
Nut Crownlock3/8-16
UNC
165867
Plate Reinforcement STLT
154966
Bracket Swaybar Chassis
154207
Bracket Footrest STLT
156524
Rod Pivot Chassis!Hood
161897
Brackel Dash Rh
161900
Bracket Dash Lh
163805
Striker Plate
163806
Magnet YTGT
162037
Parking Brake Bkrt
155123X614
Cupholder Stl
162967
Fastner Nutpal
164655
Pinch-Welt Hood
164863
HWHDH:-Lo. #13-16x3/4
170165
Bolt Shoulder 5/16-18
17000612
Screw Hexwsh Thdr 3/8-16 x 3/4
174818
Plug, Button
All component dimensions given in U,S. inches
1 inch = 25.4 mm

37

TRACTOR - - MODEL NUMBER 917.272220
GROUND DRIVE

23

52
32
16

38

GROUND DRIVE

KEY
NO.
1

j:

PART
NO.
......

8
9
10
14
15
16

165866
145028
76620416
10040460
74490544
739(_500

19

73800600

20
21
22
23
24
25
26
27
28
29
30
32
33

150280
174779
169496
171258
73350600
106888X
19131316
76020412
145204
71673
169592
74760512
72140506

34
35
36
37
38
39
40
41
42

155071
120163X
19211616
1572H
131494
74760644
4479J
165838
19131312

47
48
49
50
51
52
53
55
56
57

127783
154407
123205X
74760624
73680600
73680500
105710X
105709X
74760620
149294

TRACTOR
- - MODEL

NUMBER 917.272220

KEY
NO.

DESCRIPTION
Transaxle (See Breakdown)
Hydro gear Model314-0510
Rod Shift Fender Adjust Lt
Clutch Elec Evx
Pin Cotter 1/8 x 1 CAD
Washer Lock Hvy Helical
Bolt Hex Flghd 5/16-18 Gr. 5
Nut Lock Hex W/Ins. 5/16-18
Ur_
Nut Lock Hex W/Wsh 3/8-16
Unc
Bolt Hex 7/16-20 x 4-1/4 5 Ga.
Knob, Deluxe 1/2-13
Rod, Brake Hydro
Bracket Asm Clutch Mtg
Nut, HexJam
3/8-16Unc
Spring, Brake Rod
Washer
Pin Cotter 1/8 x 3/4 CAD.
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
BoltHexHd
5/16-18Uncx3!4
Bolt Rdhd Sqnk
5/16-18 Unc x 3/4
Shaft, Foot Pedal
Bearing, Nylon
Washer
Pin, Roll
Pulley, Idler, Flat
Bolt
Spacer, Split
Keeper, Belt Idler
Washer 13/32 x 13/16 x 12
Gauge
Pulley, Idler, V-G roove
Bellcrank Clutch Grnd Drw Stl
Retainer, Belt
Bolt
Nut Crownlock 3/8-16 UNC
Nut, Crownlock 5/16-16 Unc
Link, Clutch
Spring, Return, Clutch
Bolt Hex 3/8-16 x 1-1/4
V-Belt, Ground Dnve

PART
NO.

59
61
62
63
65
66
71
73
74
75
76
77
79
81
82
83
84
89
90
95
96
144
150
151
156
158
159
161

169691
17060612
8883R
145868
10040700
154778
169183
169182
137957
121749X
12000(301
123583X
121748X
165596
165711
19171216
169594
164890X614
124346X
170201
4497H
19111016
165850
19133210
166002
165589
165494
72140406

162
163

73680400
74780416

164
165
166
168
169
197
198
199
200
202

19091910
165623
166880
165492
165580
169613
169593
169612
72140508
72110612

DESCRIPTION
Keeper, Center Span
Screw 3/8-16 x 3/4
Cover, Pedal
Pulley, Clutch
Washer
Keeper Belt Engine
Strap Torque Lh
StrapTorque Rh
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Ga
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Ga
Shaft Asm. Cross Tapered
Spring Torsion T/A
Washer 17/32x3/4x16Ga.
Link Transaxle
Console, Shift
Nut Self-Thd Wsh-hd 1/4 Zinc
Control Bypass
Retainer Spring 1" Zinc/Cad
Washer 11/32 x 5/8 x 16 Ga.
BushingBellcrankGrdDdve
Washer 13/32 x 2 x 10 Ga.
Washer Srded 5/161D x 1.125
Bracket Shift Mount
Hub Tapered Flange Shift LI
Bolt Rdhd Sqnk 1/4-29 x 3/4
Gr 5
Nut Crownlock 1/4-20 Unc
Bolt Hex Fin
1/4-29 Unc x 1 Gr 5
Washer 5/8 x .281 x 10 Ga.
Bracket Pivot Lever
Screw 5/16-18 x .561
Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt
Nyliner Snap-In 5/8" ID
Washer Nyt 7/8 ID x .105"
Bolt Shoulder 5/16-18 Uric
Bolt Rdhd Sqnk 5/16-18 Unc x
Boll Carr Sh 3/8-16 x 1-1/2 Gr.

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

39

I H/._ ! UH - - MUUI::L NUMBER 917.272220
STEERING ASSEMBLY

/

41
_42

62

i

lo

40

TRACTOR - - MODEL NUMBER 917.272220
STEERING ASSEMBLY

KEY
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
15
17
18
19
22
23
25
27
29
32
33
34
35
36
37
38
40
41
42
43
46
47
62
65
66
67
68
72
73
79
80
82
85

159944X614
154427
169840
169839
6266H
121748X
19272016
12000029
3366R
169832
STD551137
73940800
136518
145212
156543
57079
160395
165857
165851
154406
136874
17960612
171888
19111216
STD551131
73810500
155105
152927
159946X614
STD541537
159945
163888X614
121749X
121232X
6855M
167905
160367
154404
72140618
169827
19182411
160135X614
19132012
74950612
169835
133835

Steering Wheel
Axle Assembly STMP Dropped STL
Spindle Assembly, LH.
Spindle Assembly, R,H.
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip
Beadng, Steering Column
Draglink
Washer, Lock
Nut Hex Jam Toplock 1/2-20 Unf
Spacer Brg Axle Front
Nut Hexflange Lock
Shaft Assembly, Steedng
Washer, Thrust 515 x 750 x .033
Support, Shaft
Screw Hex Wshhd Torx
Pittman Shaft Assembly
Bracket, Steering
Gear, Sector
Screw, 3/8-16 x 3/4
Rod, Tie
Washer 11/32 x 3/4 x 16 Ga/
Washer Lock Hvy Spr, 5/16
Locknut 5/16-24 Unf
Bushing, Steering
Screw
Insert, Steering Wheel
Gripco Nut
Adaptor, Steering Wheel
Boot, Steering Shaft
Washer 25/32 x 1-1/4 x 16 Gauge
Cap, Spindle
Fitting, Grease
it Steering Asm Service
Spacer Brace Axle
Beadng Arm Pittman
Bolt Rdhd Sd 3/8-16 UNC x 2-1/4
Axle, Brace
Washer 9/16 Id x 1-1/2Od 11 G Zin
Steering Sleeve Extension
Washer 13/32 x 1-1/4 x 12 Ga
Bolt Hex Nylon 3/8-16 x 3/4
Bracket Susp Chassis Front
Fastner Christmas Tree

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

41

TRACTOR - - MODEL NUMBER 917.272220
ENGINE

i

4

31

29

39

OPTIONAL EQUIPMENT
Spark Arrester

KEY
NO.

PART
NO.
164091
......

4
13
14
15

174667
12-041-o3
13280323
13200300

16
23
29
31
32
33
34

$1Dr-_1237
169837
137180
15710_
161696
123487X
106082X

DESCRIPTION
Control, Th roffle/Clloke
Engine, (See Breakdown)
Kohfflr Model No. CV491-27501
Muffler
Gasket Kohler
Nipple, Pipe 5/8 NPT x 3-1/2
ElbOw, Standard 90°, 3/8-18
NPT
Washer
Shield Brn/Dbr Guard
Arrestor, Spark
Tank, Fuel
Cap, FuelGauge
Clamp,t-_se
Pad Spacer 1 x I x 1 BIk

KEY
NO.

PART
NO.

3?
38

8543FI
.......

39
45

109227X
17000612

77
80
81
101

19101216
74760508
73510400
M_

102
105

164863
17120616

DESCRIPTION
Line, Fuel
Plug, Oil Drain (See Engine
Breakdown)
Pad Idler 1,75 x .75 x .06
Screw Hex Wsh Thdr
3/8-16 x 3/4
Washer 5/16 x 5/4 x 16 Ga.
Bolt Hex Hd 5/16-18 Uric x 1/2
Nut Keps Hex 1/4-20Unc
Nut Flan-ge M6-1.25 Non-Lk
Zinc
Screw Hwhd Hi-Lo #t 3-16 x 3/4
Screw 3/6-16 x 1

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

42

TRACTOR
- -MODELNUMBER
917.272220
SEATASSEMBLY

5

21

KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13

PART
NO.

DESCRIPTION

174785
140551
71110616
19131610
145006
STD541437
124181X
17000616
19131614
155925
166369
121246X
121248X

Seat
Bracket, P;voL Seat
Bolt
Washer 13/32 x 1 x 10 Gauge
Clip, Push-In Hinged
Nut
Spdng, Seat
Screw 3/6-16 x 1o1/2
Washer 13/32 x 1 x 14 Gauge
Pan, Seat Emboss QCK Corm+
KnOb Seat
Bracket, Switch Mounting
Bushing, Snap

KEY
NO.
14
15
16
17
18
21
22
24
25
NOTE:

43

PART
NO.
"72050412
121249X
123740X
123976X
124238X
171852
STD541431
19171912
127018X

DESCRIPTION
Bolt, Carriage 114-20 x 1-1/2
Spacer, Split
Spdug
Loci(nut, Flange 114 Grade 5
Cap Spring Seat
Bolt, Shoulder 5/16-18 UNC
Nut
Washer 17132 x 1-3/16 x 12
Gauge
Bolt, Shoulder 5/16-18 x .62

All component dimensions
1 inch = 25.4 mm

given in U,S. inches

TRACTOR
- - MODEL

NUMBER 917.272220

DECALS

15
21

13

6

18

18

1
4

21

11

16

12

KEY
NO.
1
2
3
4
5
6
8
9
10
11
12
13
14

PART
NO.

DESCRIPTION

KEY
NO.

174868
106202X
174860
174961
164088
133644
172331
163204
156439
174865
146046
174866
160396

Decal, Dash, Stealth
Reflector Tail Light
Decal, Hood, R,H
Decal, Hood, L.H.
Decal Brake Clutch Stealth
Decal, Customer Maintenance
Decal, Mower Heavy Duty
Decal, Fender, Craftsman
DecaI, FenderDanger
Decal, Grille
Decal, V-Belt Drive Schematic
Decal Strg Wheel
Decal, V-Belt Schematic

15
t6
t7
18
20
21
----*
- - -

KEY
NO.

PART
NO.

DESCRIPTION

174899
138047
171736
174864
149516
163205
138311
165800)(614
165799X614
169210
174747
174748

DecalReplc
Decal, Battery Diehard
Decal, Hp Engine
Decal, Panel Side
Decal, Battery DngdPsn Eng
Decal, Fender Side
Decal, Lift Handle
Pad Footrest LH STLT
PadFootrestRHSTLT
Decal, By Pass Lt Hydro
Owner's Manual, English
Owner's Manua!, Spanish

PART
NO.

1
2
3
4

59192
65139
170455
59904

5
6

106732X612
278H

7

9040H

9
9
10

106108X612
170456
7152J

11
- -

104757X612
144334

11

DESCRIPTION
Valve Cap, Tire
Stem, Valve
Tire, Front
Tube, Front Tire
(Not Provided, Service Item
Only)
Rim, Front
Fitting, Grease (Front Wheel
Only)
Bea ring, Flange (Front Wheel
On_y)
Rim, Rear
Tire, Rear
Tube, RearTire
(Not Provided, Service Item
Only)
Cap, Axle
Sealant, Tire 10 oz.

NOTE: All component dimensions
1 inch = 25,4 mm

44

given in U.S, inches

TRACTOR - - MODEL NUMBER 917.272220
LIFT ASSEMBLY

27

41

/j

49

37
38

g0

4O

KEY
NO,
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
2O
23

PART
NO,

DESCRIPTION

KEY
NO.

159461
159476
138284
12000002
19211621
12Of83X
125631X
122365X
139e65
139866
4939M
173288
73350800
130171
73800800
1_
163552
110807X

Lift Lever Inner Wire Assembly
Shaft Assembly, Lift
Pin, Groove
E-PJng
Washer 21132 x 1 x 21 Gauge
Bearing, Nylon
Grip_ Handle, Fluted
Button, plunger, Red
Link, Lift, LH
Link, Utt, R.H.
Retainer Spring
Link, Front
Nut, Hex, Jam 1/2-13 UNC
Tru_llon
Nut Lock wiwsh 1/2-13 UNC
Arm, Suspension, Rear
Retainer Spring
Nut Special

24
19131016
Washer 13/32 x 5/8 x 16 Ga.
25
164024
Spring Comp Infinite
26
169484
Retainer Clip
27
164543
Rod Adj Lift Zinc
28
73350600
Nut Hex Jam 3/8-16 unc
29
138057
Knob Infin 3/8-16 unc BIk Sym
30
15(_33
Tr'Jnnion Infin Height
31
169665
Bearing, Pvt, leift
3_
73540600
Nut, Crownlock 3/8-24
36
155097
Pointer Height Indicator
37
123935X
Rug Hole
38
1706o0516
Screw 5/16-18 x 1
40
19112410
Washer 11/32 x 1-1/2 x 10 Ga
41
155098
Indicator Height Stir
49
145212
Nut Hex/Large LOck
50
110452X
Nut Push Phos & Oil
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

45

PART
NO.

DESCRIPTION

TRACTOR
- - MODEL

NUMBER 917.272220

MOWER DECK

_144

143

34

46

TRACTOR
- -MODELNUMBER
917.272220
MOWERDECK

KEY
NO.

PART
NO.

1
2
3

165892X613
S]D533107
138017

4

165460)(613

5
6
8
9
10
11
12
13

STD6243O8
130832)(431
850857
STD551137
140296
134149
129895
137645

14
15
16
18
19
20
21
22 _
23
24
25
26
27
28
29
3O
31
32
33
34
35
36
37

128774
110485X
140329
72140505
132827
159770X431
$1_541431
134753X613
131267)(613
105304X
123713X
110452X
13OS68X428
19111016
131491
157722
129963
173436
137266
STD533717
133_35
173438
STD5510G7

40
44
45
46
49
50
51
54

STD541437
140088
STD624G03
137729
155066
131340
STD541410
133943

DESCRIPTION
Mower Deck Assembly, 42"
Bolt
Bracket Assembly,Sway Bar,
Front
Bracket Sway Bar 33/42"
Deck
Retainer Spdng
Arm, Suspension, Rear
Bolt, Hex 3/8-24 x 1,25 Gr 8
Washer, Lock
Washer, Hardened
Blade, Mulching
Bearing, Ball
Shaft Assembly, Mandret,
Vented (Inclndes Key
Number 12)
Housing, Mandrel, Vented
Beadng, Bafl, Mandrel
Stflpper, Vented Mower Deck
Bolt, Carduge 5/16-18 x 5/8
Bolt, Shoulder
Baffle, Vodex
NutCmwnlocksi16-18UNC
Stiffener Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, DefleCtOr
Nut, Push
Shield, Deflector
Washer 11/32 x 5/8 x 16 Ga.
Rod, Hiuge
Screw Thdrol Washer Head
Washer, Spacer
Pulley, Mandrel
Nut, Topldck, Flanged
Bolt
Fastner, Christmas Tree
Pulley, Idler, Rat
Washer 13/32 x 13/16 x 16
Gauge
Nut Crownlock 3/8-16 UNC
Guard, Mandrel, LH,
Retainer
Screw, Thd. Roll 1/4-20 x 5/8
Roller Assemb4y, Cam Follower
Bolt, Shoulder #10-24 Gr. 5
Locknut
Washer, Hardened

KEY
NO.
55
56
59
61
68
101
102
103
104
105
106
t 11
112
113
114
115
116
117
118
t 19
121
125
128
129
130
131
143
144
145
146
148
149
150
159
--

--

NOTE:

47

PART
NO.
155046X613
122052X
173442
174882

DESCRIPTION

Arm, Idler
Spacer, Retainer
Guard, TUV Idldr
Spdng Bxt EleCt Clutch 42"
Dck
144959
V-Belt
136420
MulcherCover
71081010
. Screw
19061216
Washer #10
STD551110
Washer, Lock
16079_
Latch Assembly, Bagger
20,?.9J
Nut, Weld
155197X619
Bracket, Gauge, Wheel LH.
155198X613
Bracket, Gauge, Wheel R.H.
17060514
Bomw Tapping 5/16-18 Unc
STD541431
Nut, Hex, Keps 5/16-18 UNC
72110504
Bolt, Cardage 5/16 UNC x 1/2
_
Bolt, Shoulder
165746
Wheel, Gauge
73930600
Nut, Centedcok 3/8-16
_1037
Washer 3/8 x 7/8 x 14 Gauge
173986
Bracket
76020816
Pin Cotter 1/4 x 1 Plated
153390
Washer Felt
19131312
Washer 13/32 x 13/16 x12 Ga.
STD523710
Bolt, Fin Hex 3/8-16 UNC xl
Gr. 5
ST0533/10
Bolt, Rdhd Sqnk 3!8-16UNCx 1
1b'7109X613
Bracket Arm Idler 42"
173441
Keeper Belt 42" Clutch Cable
173437
PuUe_ylIdler Flat
173443
BOlt Cardage idler
169022
Spring Return Idler
165896
Retainer Spdng Yellow Zinc
19091216
Washer 9/32 x 3/4 x 16 Ga.
72140614
Bolt Rdhd Sqn
3/8-16 UNC x 1- 3/4
130794
Mandrel Assembly (includes
Key Numbers 8-10, 12-15, 31
and 32)
174872
Mower Deck, Complete
(Standard Deck, Order
Separately Mulcher Plate and
GaugeWheetComponents,
Key Nos. 101-106 and 111 •
121)
All component dimensions given in U.S. inches
1 inch = 25.4 rnm

TRACTOR
-- MODEL NUMBER 917.272220
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

122
119
120
13_
10.

56

88
123

!

107

48

48

9C_

TRACTOR -- MODEL NUMBER 917.272220
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510
KEY
NO.

PART
NO.

1
2
3
4
5
6
7

170351
170352
170353
170354
169898
170355
170356

8
9
10
11
12
13
14

170357
170358
170359
170360
169870
170361
169869

16

170362

17
18
19
23
24
27
28
29
3O
31
32

170363
170364
150771
17(Y365
170366
170367
170368
170369
170370
170371
_'
170389

33

142991

34
35

170390
170391

36

170392

37
38
39
4O
41
42
43
44

150792
183793
150809
170G93
170394
170395
170396
150797

45
46
47
48
49
50
51

170397
170398
170999
170400
170401
170_83
170403

52

170404

53
54
55
56
57
58

170405
1704(;6
142977
142976
150798
170407

DESCRIPTION
Main Housing, Assembly
Side Housing, Assembly
Center Section, Assembly
Swashplate, Tfunion Machined
Block - Assembly
Sealant 10.50z
HexFlangeScrew
1/4-20 X 1,25
Stud, 5/16-24 Hex Double End
Shaft, Input
Ring-Retaining
Spacer
Ring- Retaining
Seal, Lip .67 X 1.58 X ,276
Ball Brg 17mm Id X 40mm Od
X12mm
HexFlangeHeadScmw
5/16-24)(0.75
Lip Seal 19 X 32 X 7
Ann,Control
Bearing, 30x52x13 Thrust
Check Plug Assembly, Washer
Shaft, Motor
Gear - Pinion, 13t
10t/48t Gear
Gear, 10t Jankshaft
60t Bull Gear
Slaeve Beadug
.75 X 1.575 X .625
SleeveBearing(Outpoard )
.75xl ,750x,625
Washer,
3/4 Id X 1-1/20d X .13 Thk
Lip Seal Axle Sea_
Shaft, Axle .75 X 11.39 (Key,
R.H.)
Shaft, Axle .75 X 16.99 (Key,
LH.)
Miter Gear (Splined)
Miter Gear 16t (0,5 Id)
Shaft
R_ng,Spiral Retaining
Pin, Jackshaft
Magnet, Ring
Spring, Bypass
Hydro Mtg Screw 3/8-24 X 2.5
Long
RJter
Base, Filter
Actuator, Bypass
Rod, Bypass Actuator
Arm, Bypass
Retaining Ring .250 External
Seal, Lip .741 X .250 X .250
Tc
Flat Washer,
5/8 Id X 1.00d X .05 Thk
Retaining Ring
Beadng, Center Block
Spl'ing - Helical Compression
Washer
20w-500[I
Brake Yoke

KEY
NO.

PART
NO.

59
60
61
62
63

170408
142883
142881
142887
170410

64
65
66
67
68
69
70
71

142892
170411
170412
170413
170414
170415
170416
170417

72

170418

73

142884

74
75

170419
170420

76
77
78
79
80

170421
170422
142S69
142980
150778

61
83

170423
170424

83
84
85
86
B7
88
g0
93
107
108

161183
170425
170426
170427
170424
170429
170430
170431
17043_
170433

109
111
112
113

170434
170435
170436
170437

116
119
120
121

170438
170439
170440
170441

122
123
124

170442
170443
170444

125
126
t27
128
900

170445
170446
170447
173165
166768

NOTE:

49

DESCRIPTION
Rotor, Brake
Brake Puck
Puck Plate
Brake Actuating Pin
Hfhcs 1/4-20x2 W/
Patcb,SpeclalFlange
Bolt, 1/4-20 X 1 W/Patch
Spacer
Spring, Brake Arm Bias
Sq, Hd. Bolt 5/16-24-Ribbed
Arm, Brake
Slotted Hex Nut 5/16-24
Cotter Pin 3/32 X 3/4
Com_ressionSpdngBrake
Anti-Drag
Washer, Ht
,5 I,D. X 10.D. X ,032
Flat - Washer 11/32 I.D. X 7/8
O.D
Oil Seal .625 X 1.0 X .25
Check Plug Assembly, .027,
Washer
Stud, 5/16-24 Friction Pack
Puck, .330 X 1.50 X ,0975
Spdng, Halinal Comp
Spacer
Hex Lock Nut
3i16-24Unjf(Nylon
Insert)
Wedge, Fdction Pack
Clip, Washar .316x1.50x.1046
(Plated)
Pin, Standard Headless
Fitting, 5/16 Sae 5/32 Tube
Hose, Expansion Tank
Expansion Tank
Cap- Poppet Valve
Bolt, Serf Tapping 10_32 X 1/2
Puck, Inner Wedge
Spdng Clip - Housing Thrust
Deflector
Washer,Motor Shaft
,71 idxl.15odx.030thk
Plug, Sae #6
O-Ring .07X .301 I.C,
Shield, Vent
Bracket, Support Expansion
Tank
Silicon Sponge
Fan. 7 In,
Pulley
Hex Lock Nut 1/2-20 (Nylon
Insert)
Washer, Ballevflte
Belt Keeper
Certte r Sectlort-Filt e r-Bypass
Assembly
Filter Assembly
,
Fan - Pulley Service Assembly
Seal - O-Ring Kit
Kit, Expansion Tank
Transsxle Complete

All component dimensions given In U,S. inches
1 inch = 25.4 rnm

TRACTOR
-- MODELNUMBER
917.272220
KOHLER
ENGINE-MODEL
NUMBER
CV491,
TYPENUMBER
27501

CYLINDER

HEAD,

VALVE

/

AND

1

BREATHER

I

/2

@

10

50

TRACTOR
- -MODELNUMBER
917.272220
KOHLER
ENGINE-MODEL
NUMBER
CV491,
TYPENUMBER
27501
CYLINDER HEADNALVE/BREATHER

CRANKCASE

KEY
NO.

KEY
NO.

PART
NO.

Lifter, valve (2)
Kit, cylindernead (includes
4,6-17, Gaskets 12 041 01S (Qty. 2), 12 041 02-S,
12 041 03-S, & 12 041 08-S)

1
2

12-032-03-S
12-522-49

3
4

12-445-02-S
M-839025-S

Rod, push 2)
Gasket,
cylinder
head
Valve, intake
(Std.)
Valve, intake (.25)
Valve, exhaust Std.
Valve, exhaust (.25)
Ping, allen hd. pipe 1/8"
Cylinder Head
Arm, rocker (2)
Pivot, rocker arm (2)
Screw, hax. flange M6xl.Ox34

5
6

12-380-17-S
f2-755-49-S

7
8

12-089-31-S
12-422-08-S
12-422-09-S
12-422-10-S

1
2

3
4
5

PART
NO,
25o351-01-S
12-755-94-S

7
8
9
10

12-411-03-S
12_041-10-S
12-017-0f-S
12-017-02-S
12-016-01-S
12-016-02-S
X-75-23-S
12-318-36-S
25-186-01-S
12-599-03-S

11

M-540034-S

12

12-089-34-S

13
14
15
16

12-173-01-S
12-755-03-S
12-468-O5-S
12-112-13_S

17

f2-086-15-S

18
19
20

¢X-426-9-S
12-326-03oS
M-645020-S

21
22

12-096-07-S
M-545010-S

23
24

12-018-01-S
12o402-02-S

6

DESCRIPTION

_ bring, valve 2)
Cap, valve spring (2)
Kit, retainer (2)
Washer, plain 13/32"
Spacer, head bolt exhaust
port
Screw, hex, flange
MtOxf,5x81
5)
Clamp, hose 2)
Hose, breather
Screw, hex. flange
M6xl.0x20 (5)
Cover, valve w/nipple
Screw, hex. flange
M5xO.8xl0
Retainer, breather reed
Reed, breather

12-422.11-S

9
10

12-422-12-S
12-422-13-S
12-422.07-S
12-144-28-S
12-874-07-S

14
15
16
17
18
19

12-874-11-S
12-874-08-S
12-874-09-S
12-018-02-S
12-108-07-S
12-108-08-S
12-108-09-S
12-G67-11-S
12-067-06-S
12-380°01-S
12-043-05-S
M-631005-S
12-144-02-S
52-139-09-S
12-755-64-S

20
21
22
23

X-25-102-S
12-032-01-S
M-631015-S
12-154-05-S

11
12
13

NOTE:

DESCRIPTION
Seal, crankshaft
Block, cylinder (Use Short
Block)
Strap, lifting
Screw, hex. flange
M8x1.25x25
Dowel, locating (4)
Kit, camshaft (Includes
7&8
Spring, actuating
"Shim, camshaft (A.R.) blue
Shim, camshaft (A.R.) red
Shim, camshaft (A.R,)
ye
S him,
II°w camshaft (A,R.)
g.reon
::,him,
Shim, camshaft
camshaft (A.R.)
(A.R.) gray
black
Shim, camshaft (A.R.) white
Shaft, balance
piston w/Ring Set Std.)
(Includes 11-12)
Piston w/Ring Set (.08 ram)
piston w/Ring Set (.25 ram)
Piston w/Ring Set (.50 mm)
Retainer, piston pin (2)
Ring Set (Std.)
Ring Set (.25)
Ring Set (.50)
Connecting Rod (Std.)
Connecting Rod (.25
Pin, governor regulating
Gear, governor
Washer, plain 6ram
Shaft, governor gear
Plug, cup
Kit, gov. cross shaft w/clip
(Includes 23)
Washer, plain 1/4"
Seal, governor cross shaft
Washer, plain 6mm
Clip, hitch pin

All component dimensions given in U.S.
inches 1 inch = 25.4 mm

TRACTOR - oMODEL NUMB ER 917.272220
KOHLER ENGINE-MODEL NUMBER CV491, TYPE NUMBER 27501

IGNITIONIELECTRICAL

I

BLOWER HOUSING AND BAFFLESJ

--8
13
\
_=

14
1
6"e
15

19

AIR INTAKE

,-8

52

TRACTOR
-- MODELNUMBER
917.272220
KOHLER
ENGINE-MODEL
NUMBER
CV491,
TYPENUMBER
27501
IGNITION/ELECTRICAL

BLOWER HOUSING & BAFFLES

KEY
NO.

KEY
NO.

PART
NO.

1

12-086-14-S

2
3
4

12-468-03-S
24-162-03-S
25-086-47-S

5
6
7
8
9

12-157-03-S
X-42-15-S
12-025-15-S
12-155-09-S
M-540025-S

10

237878-S

11

M-545020-S

12
13
14
15

12-154-06-S
41-403-09-S
X-22-11-S
M-63g016-S

16
17
18
19

236602-S
12-132-02-S
X-728-1-S
M-545010.S

DESCRIPTION
Screw, hex, flange
M10xl.5x46
Washer, plain 3/8"
Screen, grass
Bolt, shoulder M6Xl.OX16

PART
NO.

1

M-545010-S

2
3
4

24-468-10-S
12-146-07-S
M-55G010.S

Fan
Key
Flywheel
Connector
Screw, hex. cap MSx0.8x25

5
6
7
8
9

24-096-05-S
t2-027-76-S
12-063-18-S
25-154-02-S
12-086-37-S

Stator (Includes Screw, hex.
cap X-67-51-S (4) &Terminal
25 452 01-S (2)
Screw, hex. flange
M5xO.8x20 (2)
Clip, cable (2)
Regulator, rectifier- 15 amp
Washer, lock 1/4"
Screw, hex. flange
M6x1,0x16 (2)
Connector
Spark Plug
Clip, cable (2
Screw, hex. flange
M5x0.Sxl0 !2)
MOdule, ignition

10
11

12-063-17-S
M-645016-S

(4)

(2)

20
12-5_4-04-S
NOT ILLUSTRATED
12-176-45-S
Harness, wiring
12-176-44-S
Harness, widng
24-515-12-S
Lead, black (6" - !2 geugeinsulated grip barrel eyelet
terminals)
12-518-35-S
Lead, white (36" -18 gauge
- fully insulated push on and
uninsulated socket
terminals)
X-67-51-S
Screw, hex.cap 10-24 X 3/4"
(4) 25-452-01-S
Terminal (22" - 22 gauge
1/4" uninslulated male.
(side) looking, push on tab)

12
12-063-01-S
NOT ILLUSTRATED
M-541050-S

DESCRIPTION
Screw, hex. flange
M5x0.8xl0 (6)
Washer, plain 1/4"
Plate, blower housing
Screw, hex. flange
M5x0.flxl0
Cover, pinion
Housing, blower
Baffle, intake side
Clip, mounting (3)
Screw, captive washerM5
XO.8 X20 (3)
Baffle, cylinder head
Screw, hex. flange
M6x1.0x16 (2)
Baffle, cylinder
Nut, hex. flange M5x0.8

AIRINTAKE/FILTRATION
KEY
NO,
1
2
3
4
5
6

(4)

53

PART
NO.
12-28t-01-S
25-341-03-S
12-096-24-S
12-083-12-S
12-100.08-S
12-083-10-S

7

12-743/12-S

5
g

12-032-11-S
12-094-07-S

10

12-072-04-S

11

12-086-01-S

12
12-041-02-S
NOTILLUSTRATED
12-113-53-S
NOTE:

DESCRIPTION
Duct, air
Knob, air cleaner cover
Cover, air cleaner
Preclaaner, element
Wing Nut
Kit air cleaner element
(Includes 5-6)
Filter, element (Includes
5&8)
Seal 1-7/16"
Base, air cleaner (Includes
11&12
Stud, mount ng p a e
MTX1.0X75
Screw, #10 Hi-Lo thread
forming (2)
Gasket, air cleaner
Decal, air cleaner

All component dimensions given in U.S.
inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.272220
KOHLER ENGINE-MODEL NUMBER CV491, TYPE NUMBER 27501

STARTING

SYSTEM

I

ENGINE

CONTROLS

I

1

I
/

I

2

3

4

31L PAN

I LUBRICATION

I

__12
11

C=_4

6_

2°/"

!--1o

54

I

TRACTOR - - MODEL NUMBER 917.272220
KOHLER ENGINE-MODEL NUMBER CV491, TYPE NUMBER 27501
STARING
KEY
NO.

SYSTEM

PART
NO.
M-839070-S
25-098-07-S

3
4
5
6
7
8

12-755-54-S
12-227-18-S
12-170-05-S
12-221-01-S
12-227-13-S
12-211-01-S

ENGINE CONTROLS

DESCRfP_ON

KEY
NO.

PART
NO.

1
2
3

12-079-11-S
12-237-01-S
24-086_43-S

4

M-664020-S

5

12-536-10-S

6

M-443025-S

7

M-443020-S

8
9
10
11

12-089-11 -S
12-089-23-S
12-089-24-S
12-755-83-S

12
13
14
15
16
17

12.100-07.S
52-211-04-S
12-090-28-S
25-158-08-S
12-079-10-S
26-168-11-S

Screw, hex. flange
M8x1.25x70 (2)
Starter assembly (Includes
3-8)
Kit, drive end
Cap, ddva end
Armature
Kit, brush & spring
Cap, commutator end
Bolt, hex. flange
1/4-20x4-5/8 (2)

OIL PAN/LUBRICATION
KEY
NO.

PART
NO.

1

12-01P38-01
-S

2
3
4
5
6

25-755-13-S
12-153-03-S
12-153-02-S
12-123-04-S
M-645025-S

7
8
9
10

12-153-01-S
25-162-07-S
12-096-03-S
M-545016-S

11
12
13
14
15
16
17

25-462-09-S
52-050-02-S
X-75-10-S
12-393-01.S
12-153-06-S
12-096-34-S
M-545016-S

18
19

12-032-03-S
24-086-16-S

20

24-086-17-S

21

12-199-56-S

OESCRIP'RON
Dipstick assembly (Includes
2-3)
Kit, oit fill cap (Includes 3)
O-Ring, oil fill cap
O-Ring, upper oil fill tube
Tube, oil fill
Screw, hex. flange
M6x1.0x25
O-Ring, lower oil fill tube
Screen, oil pickup
Cover, oil pickup screen
Screw, hex. flange
M5x0.8x16
Valve, oil pressure relief
Filter, oil
Ping, sq. hd. solid 3/8"
Pump, oit
O-Ring, oil pump cover
Cover, oi! pump
Screw, hex. flange
M5xO.8x16 (3)
Seal, oil (P.T.O. end)
Screw, hex. flange
MSxl.25x45 (11)
Screw, hex. flange
M8x1.25x45
Assembly, oil pan (Incl.
1t,14-17)

DESCRIP_ON
Linkage, choke
Clamp, cable
Screw, thread forming
M5x0.Sx16
Screw, lobed socket
M6xl.Ox20 (2)
Control, speed assembly
(Includes 6-9)
Screw, pan head
M4x0.7x25
Screw, pan head
M4x0.7x20
Spring, choke (2)
Spring, choke retum
Spring, governor
Kit, governor lever (Includes
12-14)
Nut, hex flange t/4 - 20"
Bolt, 1/4 - 20 X 1"
Lever, governor
Bushing, throttle linkage
Linkage, throttle
Bushing, throttle linkage

NOTE: All component dimensions given in U,S.
inches 1 inch = 25.4 mm

55

TRACTOR--MODELNUMBER
917.272220
KOHLER
ENGINE-MODEL
NUMBER
CV491,
TYPENUMBER
27501

/

56

2

TRACTOR
-- MODELNUMBER
917.272220
KOHLER
ENGINE-MODEL
NUMBER
CV491,
TYPENUMBER
27501

FUEL SYSTEM
KEY
NO.

PART
NO.

1
2
3
4

M-641060-S
X-22-1t-S
M-629116-S
12-853-95-S

5
6

12-041-02-S
12-053-107

7
8
9
10
11
12

12-041-01-S
12-265-05-S
X-426-9-S
52-353-22-S
25-050-03-S
12-559-01-S

13 /_M-645020-S
14
15
16
17
15
19
20

25-041-09-S
12-112-05-S
25-155-02-S
25-326-03-S
12-353-01-S
12-123-19-S
M-545010-S

21
12-154-01-S
22
47-154-01-S
NOT ILLUSTRATED
41-353-18-S
M-561010-S
12-757-02-S
12-757-03-S
12-041-01-S
12-041-02-S
12-041-05-S
12-041.06-S
12-032-06-S
12-757-33-S
12-041-06-S
12-454-03-S
25-452-20-S
12-518-37-S

CRANKSHAFT
DESCRIP_ON

KEY
NO.

Nut, hex. flange M6xl.0 (2)
Washer, lock t/4"
Stud MSxt,0xt16 (2)
Kit, carburetor w/gasket
(Includes 5-7. (qty 1)
Tie, cable 12-454.03-S,
Terminal 25-452-20-S)
Gasket, air cleaner
Carburetor assembly
(For information ocly not
available separately)
(Includes Kit, float
12-757- 02-S, Kit,
carburetor repair
12 -757- 03-S, Kit,
Solenoid repair 12-757-33-S)
Gasket, carburetor (2)
Deflector, heat
Clamp, ho_e (6)
Line, fuel
Filter, fuel in-line
Kit, fuel pump (Includes 1315)
Screw, hex. flange
M6xt,0x20 (2)
Gasket, fuel pump (2)
Spacer, fuel pump
Connector, 90 degree hose
Connector, straight hose
Line, fuel 1.25
Une, fuel
Screw, hex. flange
M5x0.Sxl0
Clip
Clip cable

1
2

PART
NO.

DESCRIPTION

12-014-57-S
25-139-27-S

Crankshaft (Includes 2)
Plug, cup

EXHAUST
KEY
NO.

PART
NO.

1

12-041-03-S

2
3
4

12-126-11-S
12-445-06-S
M-645025-S

,

DESCRIPTION
Gasket, exhaust manifold
(53)
Bracket muffler
Srap, lifting
Stew, hex. flange M6xL0x2.5

(2)
12-522-49
12-755_82-S
NOTE:

Une, fnel 2.7
Scl'ew, thread forming
M5XO.8XI0
Kit, float
Kit, carburetor repair
Gasket, carburetor
Gasket, air cleaner
Gasket, bowl
Gasket, bowl screw
Seal, solenoid
Kit, solanold repair
Gasket, bowl screw
Tie cable
Terminal
Lead, red, (37" 20 gaugeinsulated socket and
aolnsulated socket
terminals)

57

Shofl Block
Gasket Set

All component dimensions given in U.S.
inches 1 inch = 25.4 mm

58

SUGGESTED

I

GUIDE

SIGHTING "_

FOR SIGHTING

SLOPES

FOR SAFE

OPERATION

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

GUIDE

O'1
_D

I

._

greater
never
the face.
Make
turns greduOperate than
your 15°),
Tractor
up across
and down
the face
of slopes
(not
ally to prevent tipping or loss of control. Exercise extreme

J
I

Get it fixed, at your home or ours!
For repair of major brand appliances in your own home...
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174747

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® Marca Registrada ! rM Marca de Fdbrica de Sears, ROebuck and Co

RH/SV

Printed inU.S.A.



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