Craftsman 917272220 User Manual LAWN TRACTOR Manuals And Guides L0010520
CRAFTSMAN Lawn, Tractor Manual L0010520 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917272220 917272220 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272220. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
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Owner's Manual IC..mM.N'l LIMITED EDITION 17.5 HP ELECTRIC START 42" MOWER AUTOMATIC LAWN TRACTOR Model No. 917.272220 • • • • Safety Assembly Operation Maintenance • Repair Parts [_ from product previously built engines. Before start the engine, read This hasthis a low emission engine you which operates differently and understand Owner's Manual. For answers to your questions about this product, Call: CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. Sears, Roebuck Visit our Craftsman and Co., Hoffman 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat Estates, website: www.sears.com/craftsman IL 60179 Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 5 Assembly .............................................. 7 Operation ............................................ 11 Maintenance Schedule ...................... 18 Maintenance ....................................... 18 Service and Adjustments .................... 22 Storage ............................................... 29 Troubleshooting .................................. 30 Repair Parts ........................................ 34 Parts Ordering ..................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious in- SLOPE OPERATION Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could ovedurn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do notturn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do nottry to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children, Children are often attracted to the machine and the mowing activity. Neverassume that children will remain where you last saw them. jury. 3 • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be aled and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriousry injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are exp|osive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an o_en flame, such as a water heater. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area, • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fat1 off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the walchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regulady. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object, Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subjec to wear, damage, and deterioration, which could expose moving parts or a low objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, anc use extra caution when serviaing therr • Check brake operation frequently. Adjust and ser_iIce as required. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine, Tall grass can bide obstacJes. • Use slow speed, Choose a low gear s that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a s_ope, t tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, di, engage blades, shift into reverse and back down slowly. • Do notturn on slopes unless necessary, and then, turn slowly and gradu_ ly downhill, if possible. _ILLook for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED. CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest pos- PRODUCT SPECIFICATIONS GASOLINE CAPACITY AND TYPE: OILTYPE API-SF/SG/SH): ]ILCAPACITY: _PARK PLUG: 3AP: .030") CALVE 3LEARANCE: 3.5 GALLONS UNLEADED REGULAR SAE 10W30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) W/FILTER:4.5 PINTS W/O FILTER: 4.0 PINTS CHAMPION RC12YC sible speed when on a slope. Too he of a load, while on a slope, is danger_ Tires can lose traction with the groun and cause you to lose control of your tractor. _WARNING: Engine exhaust, some its constituents, and certain vehicle c ponents contain or emit chemicals known to the State of California to ca cancer and birth defects or other rep= ductive harm. • I,WARNING: Battery posts, termina and related accessories contain leac and lead compounds, chemicals knc to the State of California to cause cal and birth defects or other reproducti'., harm. Wash hands after handling. and the proper tools to service or rep_ this tractor. Please read and retain this manual. "1" instructions will enable you to assemt and maintain your tractor properly. AI. ways observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on tl product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules, • Follow a regular schedule in maint INTAKE: .004"-.006" ing, caring for and using your tract¢ EXHAUST: .004"-.006" • Follow the instructions under "Mair ,3ROUND SPEED FORWARD: 0-5.5 nance" and "Storage" sections of tf owner's manual. ',MPH): REVERSE: 0-2.4 ,&WARNING: This tractor is equippe TIRE PRESSURE: FRONT: 14 PSI with an internal combustion engine s REAR: 10PSI should not be used on or near any ur CHARGING proved forest-covered, brush-covere( SYSTEM: 15 AMPS @ 3600 RPM grass-covered land unless the engin, BATIERY: AMP/HR: 30 exhaust system is equipped with a s_ MIN. CCA: 240 arrester meeting applicable local or CASE SIZE: U1 R laws (if any). If a spark arrester is use BLADE BOLT 27-35 FT. LBS. should be maintained in effective wor TORQUE: order by the operator. In the state of California the above is CONGRATULATIONS on your purchase quired by law (Section 4442 of the C_ of a Craftsman Tractor. It has been defornia Public Resources Code). Othe signed, engineered and manufactured to states may have similar laws. Feders give you the best possible deper_dabitity laws apply on federal lands. A spark and performance. rester for the muffler is available throl Should you experience any problem you your nearest authorized service cent_ cannot easily remedy, please contact your nearest authorized service center. We department (See REPAIR PARTS se have competent, well-trained technicians 5 of this manual). Steering Wheel 0 Wheel Insert _ (1) HexBolt 5/16-18x 1-1/4 (1)Locknut (1) Large Flat Wasl 5/16-18 _._ (1) Lockwasher 3/8 /v , _ , Adapter Steering Wheel _ _/ J //J/S Steering teenng Boot ShaftExtension[ Seat J (1) Washer 17/32 x 1-3/16 x 12 Gauge _( (1) Should_ Bolt 5/16-" 1) Knob Keys Video Slope Sheet (2) Keys 6 Cassette Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier, Standard wrench sizes you need are listed below. (1) 1/2" wrench (1) Pliers (1) Utility knife (1) 9/16" wrench (1) 33re pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid• ._Steefing Wheel nss. _-Hex Bolt To./Lock Washer • _Large Flat SteenngWheel'-_-_,7. __ _\ Washer _) TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts boxes from shipping carton. • Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. • Check for any additional loose parts or boxes and remove. Steering Wheel E_enUon _Tabs Steering Shaft Steering _ Adaptor _-_ _- - "'- Sleeve BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL HOW TO SET UP YOUR TRACTOR CHECK BATTERY • Lifthood to raisedposition. • If thisbattery is put intosen/iceafter monthand year indicatedon label (label locatedbetween terminals) charge batteryfor minimumof one hourat 6-10 amps. (See "BATTERY" in MAINTENANCE sectionof this manualfor charginginstructions). • Remove lecknut and large flat washer from steering shaft. • Position front wheels of the tractor so they are pointing straight forward. • Slide the steering sleeve over the steering shaft. • Align tabs and press steering sleeve extension into bottom of steering wheel. • Position staedng wheel so cross bars are horizontal (left to dght) and slide onto adapter. • Secure steedng wheel to steering shaft with Iocknut and large flat washer previously removed• Tighten securely. • Snap steering wheel insert into center of steering wheel. • Remove protective matedals from tractor hood and grill. Label ••% 7 INSTALL SEAT TO ROLL TRACTOR Adjust seat before tightening adjustment knob, • Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. • Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seal. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position, • Raise seat and tighten adjustment knob securely. (See Operation section for location and function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual). • Roll tractor forward off skid. • Remove banding holding discharge guard up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _.WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. • Be sure all the above assembly steps have been completed. • Check engine oil level and fill fuel tank with gasoline, • Place freewheel control in "transmission engaged" position. • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. • Place motion control lever in neutral (N) position. • Press lift lever plunger and raise attachment lift lever to its highest position. • Stad the engine. After engine has started, move throttle control to idle position. • Release parking brake. • Slowly move the motion control lever forward and slowly drive tractor off skid. • Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. • Turn ignition key to "OFF" position. Continue with the instructions that follow. Seal Shoulder Bolt OFF SKID Seat Pan Flat Washer Adjustment Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. 8 INSTALL MULCHER PLATE (If previously removed) • Raise and hold deflector shield in upright position. • Place front of muloher plate over front of mower deck opening and slide into place, as shown. • Hook front latch into hole on front of mower deck. • Hook rear latch into hole on back of mower deck. _CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. Deflector Shield Mulcher Plate Latch Hooks CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK MOWER LEVELNESS For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. o/ CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ,/ All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are property inflated. (For shipping purposes, the tires were overinflated at the factory). J" Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). #" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. #" Check wiring. See that all connections are still secure and wires are properly clamped. ,/Before driving tractor, be sure freewheel control is in drive position. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: ,1 Engine oil is at proper level. ,/" Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. ,/It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual). lO These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD ENGINE ON ENGINE OFF O_L PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED _r_'=R N H ATTACHMENT CLUTCH ENGAGED REVERSE NEUTRAL L HIGH LOW KEEP AREA CLEAR IGNITION DANGER, KEEP ATTACHMENT CLUTCH DISENGAGED HANDS AND FEET FAST SLOW ! MOWER LIFT (®_1 PARKING BRAKE SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (Automatic Models only) AWAY 11 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ignition Switch Ammeter Light Switch Position Attachment Switch Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CHOKE CONTROLUsed for setting and controlling engine speed. CLUTCH/BRAKE PEDAL: Used for deelutching and braking the tractor and starting the engine. FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off. HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height. MOTION CONTROL LEVER: Selects the speed ,and direction of the tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-). PARKING BRAKE: Locks clutch/brake into the brake position. 12 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. • Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in =ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Push-Into AttachmentClutch _engaged' Throttle/ _ _-_._ Choke .._._s_'_'_ SwitchPullOut To "Engage" _'-,_ I I I I I • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT; Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ACAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Brake' --_ Po6ition_/ \"('_-_ _f_'_,_ Motion_%7 Control .7 __• Always operate engine at full throttle, • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. Lever _Brake_ .He!gh! X "Engaged Position TO MOVE FORWARD AND BACKWARD Pedal"Drive" Adjustment\,Disengaged,, The direction and speed of movement is Position Knob Position controlled by the motion control lever. STOPPING • Stad tractor with motion control lever in MOWER BLADES neutral (N) position. • Release parking brake and clutch/ • To stop mower blades, move attachment clutch switch to "DISENGAGED" brake pedal. • Slowly move motion control lever to deposition. sired position. GROUND DRIVE TO AI_JUST MOWER CUTTING HEIGHT • To stop ground drive, depress clutch/ The cutting height is controlled by tuming brake pedal into full =BRAKE" position. • Move motion control lever to neutral (N)" the height adjustment knob in desired direction. position. • Turn knob clockwise (F.q) to raise cutIMPORTANT: The motion control lever does not return to neutral (N) position ting height. • Turn knob counterclockwise (w)to when the clutch/brake pedal is delower cutting height. pressed. ENGINE • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". 13 The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches dudng the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth• • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are propedy adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. • Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). • With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. • Repeat for opposite side installing gauge wheel in same adjustment hole. • Select desired height of cut. • Lower mower with attachment lift control. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. _CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. AttachmentClutch Switch Pull Out To "Engage" AttachmentLift Lever High Position _ - _ PushlnTo_ "Disengage" _ _< f , Low _:\ :::_position Deflector _;;F_'_,/Shield Y _ _\_/ __)))_ _ _,__r_._.. / \_#_ TO OPERATEON HILLS A.CAUTION: Do not ddve up or down hills with slopes greater than 15 ° and do not drive across any slope, Use the slope guide provided at the back of this manual, • Choose the slowest speed before starting up or down hills, • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does r_t return to neutral (N) position • when the clutch/brake pedal is deMounting ._ _ r_ _" pressed. • To restart movement, slowly release 3/8-16 / ,_._,_ parking brake and clutch/brake pedal. • Slowly move motion control lever to Locknut f3/8 Was'_her (_. _6houlder Bolt slowest setting. Gauge Wheel • Make all turns slowly. TO OPERATE MOWER TO TRANSPORT Your tractor is equipped with an operator When pushing or towing your tractor, be presence sensing switch• Any attempt by sure to disengage transmission by placthe operator to leave the seat with the ening freewheel control in freewheeling pogine running and the attachment clutch sition. Free wheel control is located at the engaged will shut off the engine. rear drawbar of tractor. Oouge Whae,-<2 Srockot 14 • Raise attachment lift to highest position with attachment lift control. • Pull freewheel control out and down into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Unthraad and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _,WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transmission engaged position. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place motion control lever in neutral (N) position. • Move attachment clutch to "DISENGAGED" position. • Move throttle control to choke position. 15 NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) • When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F and below) • When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warmup period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP • Before driving the unit in cold weather, the transmission should be warmed up as follows: • Be sure the tractor is on level ground, • Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operatingposition. • Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can also be used during the engine warm-up period after the transmission has been warmed up. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. PURGE TRANSMISSION ACAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. • Place tractor safely on level surface with engine off and parking brake set. • Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. • Move motion control lever to full forward position and hold for five (5) seconds, Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. • Move motion control lever to neutral (N) position, Shut off engine and set parking brake. • Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of maniJal). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. t6 • Slowly move motion control lever forward; after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. MOWING TIPS • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. f / MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to Week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3 17 F, LL,NDA EE AS COMPLETE REaULAR SERVICE Check Brake Operation V f I/ Check Tire Pressure if I1_ r Check Operator Presence and Interlc.:k System_ Check for Loose Fasteners Shargen/Replace Lubrication 0 Mower 11_7 Blades Chart II/ I_s Clean Battery and Terminals I_ I_ V* Adjust Blade Belt(S) Tension Check Engine Oil Level I_s I_s II/ If Engine Oil 11_1 z: Clean Air Filter N CleanAirScreen G Inspect Muffler/Spark IIIt 1_2 11/2 Arrester NI Replace Oil Filter (If equipped) E Clean Engine Cooling I1 / 2 Fins I_1_ Replace Spark Plug i# # Replace Air Filter Paper Cartridge I##z Replace Fuel Filter i. 2. 3. ,_. RECOMMENDATIONS 5. II eq ulppe:l Withadjuslable system 6. NOl r equi_e_ ,f equ_ppe_ w,lh maintenance-free batlery 7. Tight,_l front axle prvot bolt Io 35 ft .It,s maximum {3o r_t ovc*rt=ghten LUBRICATION The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. "To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE Check engine oil level. Check brake operation, Check tire pressure. Check operator presence and interlock systems for proper operation. • Check for loose fasteners. I/ I_ Change more often wr,,en oper aling under a fteavy k)ad or m h4gn ambient [emperatures Ser_e more often when operating ,T1dirty or dIJsty cond,tions If eq uJpped with oil filler¸ €flange C41every 5O hours¸ ReplaCa blades n_re often when mowing ,n _andy sod GENERAL JIf i/ Check Ttansaxfe Cooling Change DATES I_4 Adjust Motion Drive Belt(s) Tension E ..... I_ ii_ Check Battery Level R _'/_SERVICE _Spindle Zerk OFront CHART - QSpindle Zerk Wheel Bearing zerk Wheel Bearing zerk (_Engine i OGeneral Purpose Grease _Refer to Maintenance"ENGINE" Section • • • • 18 IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. TRACTOR A_ways observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires morn than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (Bee "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seat tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working properly. If your tractor does not function as described below, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never op° erate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp, Replace bent or damaged blades. BLADE REMOVAL • Raise mower to highest position to a_low access to blades, • Remove hex bolt, lock washer and fiat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. • Reassemble hex bolt, lock washer and flat washer in exact order as shown. • Tighten bolt securely (27-35 Ft. Lbs torque). IMPORTANT: Blade bolt is Grade 8 h treated. TrailingEdge Up _,. _.. Fiat Washer "_2\_'_._ _/_; Washer Man( Center _Hex Bolt - ?. Blad_ (Grade 8)* *A Grade 8 heat treated bolt can be identifiedby six lines on the bolt heac TO SHARPEN BLADE NOTE: We do not recommend sharp, ing blade, but if you do, be sure the t is balanced. Care should be taken to keep the bla, balanced. An unbalanced blade will cause excessive vibration and eventt damage to mower and engine. • The blade can be sharpened with or on a grinding wheel. Do not attel to sharpen while it is on the mower. • To check blade balance, you will n_ a 5/8" diameter steel bolt, pin, or a balancer. (When using a cone bala follow the instructions supplied witl balancer). NOTE: Do nor use a nail for balancin, blade. The lobes of the center hole m appear to be centered, but are not. • Slide blade onto an unthreaded pc of the steel bolt or pin and hold the or pin parallel with the ground. If bl is balanced, it should remain in a f zontal position. If either end of the blade moves downward, sharpen 1 heavy end until the blade is balam BA'I-rERY Your tractor has a battery charging sl which is sufficient for normal use. H_ ever, periodic charging of the batter_ an automotive charger will extend it., • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 I NOTE: The original equipment batte your tractor is maintenance free. Do attempt to open or remove caps or c Adding or checking level of electrol_ 19 not necessary. TOCLEAN BATTERY ANDTERMINALS Change the oil after every 50 hours of ( Corrosion anddirtonthebattery andter- eration or at least once a year if the tra{ for is not used for 50 hours in one year. minalscancausethebattery to"leak" power. • Remove terminal guard. • Disconnect BLACK battery cable first then RED battery cabre and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace it necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials, To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service centeddepar_ment. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG, or SH. Setect the oil's SAE viscosity grade according to your expected operating temperature. Check the crankcase oil level before starting the engine and after each eigh _ (8) hours of operation. Tighten oil fill ce dipstick securely each time you check 1 oil level. TO CHANGE ENGINE OIL Determine temperature range expecte before oil change, All oil must meet AF service classification SF, SG, or SH. • Be sure tractor is on level surface. • Oil will drain more freely when warm • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be care not to allow dirt to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten se+ curely. • Refill engine with oil through oil fill d stick tube. Pour slowly. Do not overfi For approximate capacity see "PRO[ UCT SPECIFICATIONS" section of tP manual. • Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into th tube and rest the oil fill cap on the tu Do not thread the cap onto the tube when tak(ng reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finishe( Air C_eaner Cover Foam Pre- Rubb • Groin Air Ctea Pap{ Cart= Air Cleam Base Dipstick Screen Oil Drain Plug 2O CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remove knob and cover. • Remove wing nut and air cleaner from base. TO SERVICE PRE-CLEANER • Slide foam pre-cleaner off cartridge. • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. Allow it to dry. • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. • Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. • Reassemble air cleaner, wing nut, cover and tighten knob securely. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. • Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this section of this manual, through step remove drain plug). • Remove oil filter and wipe off filter adapter. • Apply a thin coating of new engine oil to the rubber gasket on replacement oil filter. • Install replacement oil filter on filter adapter. Turn oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an additional 1/2 turn. • Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section of this manual). For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. • Start the engine and check for oil leaks. Correct any leaks before placing engine into full operation. _Oil _ Filter MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every t 00 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season, If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required, • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled gasoline. 21 (_1__ Clamp / Clamp \__uel Filter CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. _ CAUTION: Before performing any service or adjustments: Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. • Place attachment clutch switch in "DISENGAGED" position. • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off electric clutch pulley. • Disconnect anti-sway bar from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. • Disconnect front links from deck by removing retainer springs. Small Retainer • Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links. TO INSTALL MOWER • Raise attachment lift lever to its highest position. • Slide mower under tractor with discharge guard to right side of tractor. • Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions. Electric Suspension Arms Pulley Retainer (Both Sides) Anti-Sway Bar \ Retainer Spring 22 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tiros are properly inflated (See "PRODUCT SPECIFICATIONS"). If tiros are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. Bottom edge of • Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one link to same length as other link. • To Lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. Mandrel Bottom edge of gmr° uWedt_g ......... j, °L_ Both Front Links Should be Equal in Length rWoe;td A_-_"'_ Q Ground Line -Lr T _ ...... _--/_A Suspension Arm Nut Trunnion Lift Link Adjustment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-toside. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. Front Links 23 Nut "E" TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replacedwithouttools. Parkthe tractoron lev91surface. Engage parkingbrake. BELTREMOVAL* Remove mowerfrom tractor(See "TO REMOVE MOWER" in this sectionof this manual). • Work belt off bothmandrel pulleys'and idler pulleys. • Pullbelt away from mower. BELTINSTALLATION• Install new belt in reverse order of removal. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in reverseorder of removal instructions. Idler Pull Mandrel Pulle' Pulley With Parking Brake "Engaged" Jam Nut Arm Do Not touchthisnut. If further brake adjus ment is necessary con_.actyour nee,rest su_ rized service center/department TO REPLACE MOTION DRIVE BELT Parkthe tractor on level surface. Engac parkingbrake. Forassistance,there is' belt installationguide decal on bottom side of left footrest. • Removemower (See "TO REMOVE MOWER" in this sectionof this manu • Disconnectclutchwire harness. • Remove clutchIocator. • Remove belt from stationaryidler an clutchingidler. • Pull belt slacktowardrear of tractor. Carefullyremove belt upwardsfrom transmissioninput pulleyand over coolingfan blades. • Pullbelt towardfront of tractorand r( move downwardsfrom aroundelect_ clutch, • Installnew belt by reversingabove p cedure. TO ADJUST BRAKE Yourtractoris equipped withan adjustable brake system whichis mountedon E_ectrlc the side of the transaxle. Clutch If tractorrequiresmore than six (6) feet Clutching_---" stoppingdistance at high speed in highidler est gear, then brake mustbe adjusted. Statiorfary / • Depressclutch/brakepedal and enIdler gage parkingbrake. • Measure distance between brake operTransmission atingarm and nut =A"on brake rod. • If distanceis otherthan 1-9/16", loosen jam nut and turn nut =A"until distance becomes 1-9/16". Retightenjam nut Input Pulley6 againstnut =A". • Road test tractorfor properstopping distanceas statedabove. Readjustif necessary. If stoppingdistanceis still greaterthan six (6) feet in highestgear, further maintenance is necessary. Contact your nearest authorizedservice center/department. 24 _Ctutch ,._, Loc_t( Clutch Wire Harnes TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT The motion control lever has been preset at the factory and adjustment should not be necessary. • Loosen adjustment bolt in front of the right rear wheel, and lightly tighten, • Start engine and move motion control lever until tractor does not move forward or backward. • Hold motion control lever in that position and turn engine off. • While holding motion control lever in place, loosen the adjustment bolt. • Move motion control lever to the neutral (N) (lock gate) position. • Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position, After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps: • Loosen the adjustment bolt, • Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep. • Tighten adjustment bolt securely. • Start engine and test, • If tractor still creeps, repeat above steps until satisfied. MotionControl TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel cressbars are not horizontal (left to right) when wheels are positioned straight forward, remove steedng wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toein or camber, contact your nearest authorized service center. TO REMOVE Neutral Lever _ /_Lock WHEEL FOR REPAIRS • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insed square key. • Replace washers and snap retaining dng securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers Gate Retaining _fr__ '! _ "Adjustment Bolt (Rear Wheel Only) TRANSMISSION REMOVAL/REPLACEMENT transmission removal/replacement Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See =PURGE TRANSMISSION" in the Operation section of this manual. 25 TOSTARTENGINE WITHA WEAK BATFERY & CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If =jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor Is equipad with a 12 volt negative grounded system. The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery. taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. • Connect the other end of the BLACK cable to good CHASSIS GROUND. away from fuel tank and battery. TO REMOVE CABLES. REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. REPLACING BATTERY & CAUTION: DOnot shortbatterytermnals by allowinga wrenchor any other objectto contactbothterminalsat the same time. Beforeconnectingbattery,remove metal bracelets, wristwatch bands,dngs,etc, Positiveterminal mustbe connectedfirst to preventsparkingfrom accidental grounding. • Lifthood to raisedposition. • Remove terminal guard. • DisconnectBLACK batterycable then RED battery cable and carefullyremovebatteryfromtractor. • Installnew battery with terminalsin same positionas old battery. • Reinstallterminal guard. • FirstconnectRED batterycable to positive (+) batteryterminalwith hex bolt and kepsnut as shown.Tightensecurely. • Connect BLACKgroundingcable to negative(-) batteryterminalwith remaininghex boltand keps nut.Tighten securely • Close terminal access doors. • Close hood. Terminal Access Door Hex Bolt Positive Red) Cable Guard =Positive" (+) keps (Black) Cable =Negative" (-) TO REPLACE HEADLIGHT BULB • Rais_ hood. • Pull bulb holder out of the hole in the backside of the gdll. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. 26 INTERLOCKS AND RELAYS Loose or damaged wiringmay cause your tractorto run poorly,stop running,or prevent it fromstarting. • Check wiring. See electricalwiringdiagram in the Repair Parts section. TO REPLACE FUSE Replace with 15 amp automotive-type plug-infuse. The fuse holderis located behindthe dash. TO REMOVE HOOD AND GRIL I" ASSEMBLY • Raise hood. • Unsnap headlightwire connector. Stand in front of tractor. Grasp hood at sides,tilt towardengine and lift offof tractor. • To replace, reverse above procedure. _//Hood Headlight ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customersexpense, may be performed by any non-road engine repairestablishmentor individual.Warranty repairsmust be performed by an authorized engine manufacturers service outlet. TO ADJUST THRO'I"rLE CONTROL cABLE The throttlecontrolhas been preset at the factory and adjustmentshould not be necessary. Chock adjustment as described below before looseningcable, ff adjustmentis necessary,proceed as follows: • W_thengine not running, move throttlecontrol leverfrom slow to choke pes'rUon. Slowly move lever from choke to fast position. • Check to see if hole in throttlelever and hole in speed control bracket are aligned. • If holes are not aligned, loosen cable clamp screw and alignthe holes by inserting a pencil or a 1/4" drinbit throughboth holes. • Pull throttlecable up to remove slack and tighten cable clamp screw. Remove alignmerit pencil or drillbit. W'°r:°ect°r Screw Speed 27 TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment shouldnot be necessary. However, minoradjustment may be required to compensate for differencesin fuel, tamperature, altitudeor load. If the carburetor does need adjustment, proceed as follows: In general, turningthe adjusting needles in (clockwise)decreases the supply of fuel to the engine givinga leaner fueVair mixture. Turning the adjustingnoodles out (counterclockwise)increases the supply of fuel to the engine givinga richerfuel/air mixture. IMPORTANT: Damage to the needles and seats in carburetormay resultif fumed in too tight. NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. • Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above). • Start engine and allow to warm for five minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position. • Idle seeed settina - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. • Idle fuel needle setting - With throttle control lever in slew position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Tum needle to a point midway between those two positions. • Recheck idle speed. Readjust if necessary. ACCELERATION TEST• Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting noodle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly, High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT; Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest AUTHORIZED service center/department, which has proper equipment and experience to make any necessary adjustments. Idle Speed Screw Idle Fuel [L _ I II _, Needle LI 1 Adjust,n il 28 _(_-_[_1 Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Maintenance section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for a few seconds to distribute oil. • Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline will cause problems, • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 29 TROUBLESHOOTING =ROBLEM Will not start CHART CAUSE • Outof fuel. CORRECTION • Engine valves out of adjustment. • Fill fuel tank. • See "TO START ENGINE" in Operation section. • Wait several minutes before attempting to start. • Replace spark plug. • Clean/replace air filter. • Replace fuel filter. • Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. • Check all wiring. • See "To Adjust Carburetor" in Service Adjustments section. • Contact an authorized service center/department. • • • • • • • • • • • Engine not "CHOKED" properly. • Engine flooded. • • • • Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. • Loose or damaged wiring. • Carburetor out of adjustment. Hard to start Dirty air filter. Bad spark plug. Weak or dead battery, Dirty fuel filter. Stale or dirty fuel. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustment, Engine will not turn over • Clutch/brake pedal not depressed. • Attachment clutch is engaged. • Weak or dead battery. • Blown fuse. • Corroded battery terminals, • Loose or damaged wiring. • Faulty ignition switch. • Faulty solenoid or starter. Clean/replace air filter, Replace spark plug, Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. • Check all wiring. • See "To Adjust Carburetor" in Service Adjustments section. • Contact an authorized service center/department. • Depress clutch/brake pedal, • Faulty operator presence switch(es). Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. • Contact an authorized service center/department. Engine clicks but Nill not start • • • • • • • • Loss of power • Cutting too much grass/too fast. • Throttle in "CHOKE" position. • Build-up of grass, leaves and trash under mower. • Dirty air filter, • Low oil level/dirty oil. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 30 • • • • • • • Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. • Set in "Higher Cut" position/ reduce speed. • Adjust throttle control. • Clean underside of mower housing, • Clean/replace air filter. • Check oil level/change oil TROUBLESHOOTING CHART PROBLEM Loss of power Continued CAUSE • Faulty spark plug. • Didy fuel filter. • Stale or dirty fuel. • Water in fuel. • Spark plug wire loose. • • • • Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. • Engine valves out of adjustment. Excessive vibration • Worn, bent or loose blade. • Bent blade mandrel. • Loose/damaged part(s). CORRECTION • Clean and regap or change spark plug. • Replace fuel filter. • Drain fuel tank and refill with fresh gasoline. • Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. • Connect and tighten spark plug wire. • Clean engine air screen/fins. • Clean/replace muffler. • Check all wiring. • See "To Adjust Carburetor" in Service Adjustments section • Contact an authorized service center/department. • Replace blade. Tighten blade bolt. • Replace blade mandrel. • Tighten loose part(s). Replace damaged pads. Enginecontinues lo run when operator leaves seat with attachment clutch engaged • Faultyoperator-safety presence control system, • Check wiring, switches and connections. If not corrected, contact an authorized service center/department. Poor cut - uneven • Worn, bent or loose blade, • Replace blade. Tighten blade bolt. • Level mower deck. • Clean underside of mower housing. • Replace blade mandrel. • Clean around mandrels to open vent holes. • Mower deck not level. • Buildup of grass, leaves, and trash under mower. • Bent blade mandrel. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Mower blades will • Obstruction in clutch not rotate mechanism. Poor grass discharge • Remove obstruction. • Worn/damaged mower drive belt. • Frozen idler pulley. • Frozen blade mandrel. • Replace mower drive belt. • Engine speed too slow. • Place throttle control in "FAST" position. • Shift to slower speed. • Allow grass to dry before mowing. • Level mower deck. • Check tires for proper air pressure. • Travel speed too fast. • Wet grass, • Mower deck not level. • Low/uneven tire air pressure. 31 • Replace idler pulley. • Replace blade mandrel. TROUBLESHOOTING CHART _ROBLEM Poor grass :lischarge (Contn) CAUSE CORRECTION • Worn, bent or loose blade. • Buildup of grass, leaves, and trash under mower. • Mower drive belt worn. • Blades improperly installed. • Improper blades used. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. _leadlight(s) not Norking (if so .,quipped) • • • • • 3attery will not ;harge • Bad battery cell(s). • Poor cable connections. • Faulty regulator (if so equipped). • Faulty alternator. • Replace battery. • Check/clean all connections. • Replace regulator. • Freewheel control in "disengaged" position. • Motion drive belt worn, damaged or broken. • Air trapped in transmission during shipment or servicing. • Place freewheel control in "engaged" position. • Replace motion drive belt. • Engine throttle control at "SLOW" position for 30 seconds before stopping engine, • Move throttle control to not set "SLOW" position and allow to idle for 30 seconds before stopping engine. Loss of Drive Engine "backfires" when turning engine "OFF" Switch is "OFF". Bulb(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse. Replace/sharpen blade. Tighten blade bolt, Clean underside of mower housing, Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. 32 , Turn switch "ON". Replace bulb(s). I, Check/replace light switch. • Check wiring and connections. • Replace fuse. • Replace alternator. • Purge transmission. TRACTOR - - MODEL NUMBER 917,272220 SCHEMATIC BATTERY SOLENOID _u_ W" AMMETER (OPTIONAL) WHITE °o i0, I _ , _,_ITE ...... (>t_ _ i . ,o r G,i J 3. I _,-UT_H,,_,_,-_l0 ' SW,TCH /7 i _ m STARTER .... p ,_ 'q_ i , (NOT OCCUPIED) _ _ _ • D . ' ELECTRIC CLUTCH __ i ' • i i 87 85 L_ , 30 I (OPTIONAL) m, _ FUEL SHUT-OFF , i PRESENCE FUEL m LINE : , 86 I ' m m . ......... i , o ,°.... __ " _ -"'--:' :A i E : _ / ' "_11"_'_', ' .... ;"_-' i PLUGS GAP e_AGK SOLENOID %(_5 i _ CHARGmN_SYSTm OUTPUT *_rJP De i 3600_eM =eVOLTSAC i _00.tM (nEOUL*_TOA OIS¢O_N_C_ , __ R_O A-- REGULATOR___ :2_L / WIRING INSULATED _4_OWN CUPS "_F _ T 'J NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR -_'_ IGNITION - _] SWITCH SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING, HEADLIGHTS G PTO SWITCH POSII'_ON CIRCUIT _C+F B+E,_ OFF C÷G,B÷H NON-REMOVASLE REMOVABLE CONNECTIONS CONNECTIONS 33 F C B H RELAY DA ELECTRICAL TRACTOR--MODELNUMBER 917.272220 i i i 8O i b 4O 26 i i I / 34 TRACTOR - - MODEL NUMBER 917.272220 ELECTRICAL KEY NO. 1 2 8 10 11 12 16 16 21 22 24 25 26 27 26 29 30 33 40 42 43 45 50 55 79 80 81 NOTE: PART NO. DESCRIPTION 163465 74760412 7603J 145211 150109 145769 153664 17720406 166184 4152J 8860R 146148 166180 73510400 145491 160784 163968 140463 170233 131563 145673 122822X 169416 17490508 163996 146685 109748X Battery Bolt, Hex 1/4-20 x 3/4 Tray, Battery Bolt, Blr Front 1/4-20 x 7-1/2 Holddown Battery Front Mount Nut, Push Nylon Battery Front 1/4 Switch Interlock Push-In Bolt BIk Fin Hex 1/4-20 UNC x 1/2 Harness, Light Light Bulb Cable, Battery Cable, Battery Fuse Nut Keps Hex 1/4-20 UNC Cable, Ground Switch, Seat Switch, Ignition Key, Molded, Craftsman Harness, Ignition Cover, Terminal Solenoid Ammeter Rectangular 15 Amp Switch Pro 3 Pdt Red Delta Screw Thdrol 5/16-18x 1/2 Socket, Light Bulb Harness Clutch EVX RelayAsm All component dimensions 1 inch = 25.4 mm 35 given in U.S. inches TRACTOR -- MODEL NUMBER 917.272220 CHASSIS AND ENCLOSURES / / 209 \\ " _7155 11 2O9 I _"166 13 2_ / 36 TRACTOR -- MODEL NUMBER 917.272220 CHASSIS AND ENCLOSURES KEY NO. 1 2 3 9 10 11 13 17 20 25 26 28 29 30 31 37 38 54 58 59 60 64 74 142 143 144 145 154 155 156 157 158 159 160 161 166 206 209 - NOTE: PART NO. DESCRIPTION 169830 Chassis 169061 Drav, bar 17060612 Screw, 3/8-16 x 3/4 161566X614 Dash STD533710 Bolt, Carriage 3/8-16 x 1 167203 Panel, Dash, LH 167202 Panel, Dash, RH 161023X612 Hood Assembly 162026 Plate Battery STYT 19131312 Washer 13/32 x 13/16 x 12 Gauge STD541437 Locknut, Hex, with Insert 3/8-16 UNC 160564X612 Gnlle 174886 Lens, Grille 164919X612 Fender/Footrest 139976 Bracket, Fender/Support 17490508 Screw, Thdrel. 5/16-18 x 1/2 T_'T 169834 Bracket Asm Pivot Mower Rear 161464 Screw Hex Wshd 8-18 x 7/8 161236 DuctHood 110436X Bushing, Snap, Split STD533707 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 162025 Dash Lower STYT STD541437 Nut Crownlock3/8-16 UNC 165867 Plate Reinforcement STLT 154966 Bracket Swaybar Chassis 154207 Bracket Footrest STLT 156524 Rod Pivot Chassis!Hood 161897 Brackel Dash Rh 161900 Bracket Dash Lh 163805 Striker Plate 163806 Magnet YTGT 162037 Parking Brake Bkrt 155123X614 Cupholder Stl 162967 Fastner Nutpal 164655 Pinch-Welt Hood 164863 HWHDH:-Lo. #13-16x3/4 170165 Bolt Shoulder 5/16-18 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4 174818 Plug, Button All component dimensions given in U,S. inches 1 inch = 25.4 mm 37 TRACTOR - - MODEL NUMBER 917.272220 GROUND DRIVE 23 52 32 16 38 GROUND DRIVE KEY NO. 1 j: PART NO. ...... 8 9 10 14 15 16 165866 145028 76620416 10040460 74490544 739(_500 19 73800600 20 21 22 23 24 25 26 27 28 29 30 32 33 150280 174779 169496 171258 73350600 106888X 19131316 76020412 145204 71673 169592 74760512 72140506 34 35 36 37 38 39 40 41 42 155071 120163X 19211616 1572H 131494 74760644 4479J 165838 19131312 47 48 49 50 51 52 53 55 56 57 127783 154407 123205X 74760624 73680600 73680500 105710X 105709X 74760620 149294 TRACTOR - - MODEL NUMBER 917.272220 KEY NO. DESCRIPTION Transaxle (See Breakdown) Hydro gear Model314-0510 Rod Shift Fender Adjust Lt Clutch Elec Evx Pin Cotter 1/8 x 1 CAD Washer Lock Hvy Helical Bolt Hex Flghd 5/16-18 Gr. 5 Nut Lock Hex W/Ins. 5/16-18 Ur_ Nut Lock Hex W/Wsh 3/8-16 Unc Bolt Hex 7/16-20 x 4-1/4 5 Ga. Knob, Deluxe 1/2-13 Rod, Brake Hydro Bracket Asm Clutch Mtg Nut, HexJam 3/8-16Unc Spring, Brake Rod Washer Pin Cotter 1/8 x 3/4 CAD. Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle BoltHexHd 5/16-18Uncx3!4 Bolt Rdhd Sqnk 5/16-18 Unc x 3/4 Shaft, Foot Pedal Bearing, Nylon Washer Pin, Roll Pulley, Idler, Flat Bolt Spacer, Split Keeper, Belt Idler Washer 13/32 x 13/16 x 12 Gauge Pulley, Idler, V-G roove Bellcrank Clutch Grnd Drw Stl Retainer, Belt Bolt Nut Crownlock 3/8-16 UNC Nut, Crownlock 5/16-16 Unc Link, Clutch Spring, Return, Clutch Bolt Hex 3/8-16 x 1-1/4 V-Belt, Ground Dnve PART NO. 59 61 62 63 65 66 71 73 74 75 76 77 79 81 82 83 84 89 90 95 96 144 150 151 156 158 159 161 169691 17060612 8883R 145868 10040700 154778 169183 169182 137957 121749X 12000(301 123583X 121748X 165596 165711 19171216 169594 164890X614 124346X 170201 4497H 19111016 165850 19133210 166002 165589 165494 72140406 162 163 73680400 74780416 164 165 166 168 169 197 198 199 200 202 19091910 165623 166880 165492 165580 169613 169593 169612 72140508 72110612 DESCRIPTION Keeper, Center Span Screw 3/8-16 x 3/4 Cover, Pedal Pulley, Clutch Washer Keeper Belt Engine Strap Torque Lh StrapTorque Rh Spacer, Axle Washer 25/32 x 1-1/4 x 16 Ga E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Ga Shaft Asm. Cross Tapered Spring Torsion T/A Washer 17/32x3/4x16Ga. Link Transaxle Console, Shift Nut Self-Thd Wsh-hd 1/4 Zinc Control Bypass Retainer Spring 1" Zinc/Cad Washer 11/32 x 5/8 x 16 Ga. BushingBellcrankGrdDdve Washer 13/32 x 2 x 10 Ga. Washer Srded 5/161D x 1.125 Bracket Shift Mount Hub Tapered Flange Shift LI Bolt Rdhd Sqnk 1/4-29 x 3/4 Gr 5 Nut Crownlock 1/4-20 Unc Bolt Hex Fin 1/4-29 Unc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga. Bracket Pivot Lever Screw 5/16-18 x .561 Bolt Shoulder 5/16-18 x .561 Plate Fastening Lt Nyliner Snap-In 5/8" ID Washer Nyt 7/8 ID x .105" Bolt Shoulder 5/16-18 Uric Bolt Rdhd Sqnk 5/16-18 Unc x Boll Carr Sh 3/8-16 x 1-1/2 Gr. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39 I H/._ ! UH - - MUUI::L NUMBER 917.272220 STEERING ASSEMBLY / 41 _42 62 i lo 40 TRACTOR - - MODEL NUMBER 917.272220 STEERING ASSEMBLY KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 15 17 18 19 22 23 25 27 29 32 33 34 35 36 37 38 40 41 42 43 46 47 62 65 66 67 68 72 73 79 80 82 85 159944X614 154427 169840 169839 6266H 121748X 19272016 12000029 3366R 169832 STD551137 73940800 136518 145212 156543 57079 160395 165857 165851 154406 136874 17960612 171888 19111216 STD551131 73810500 155105 152927 159946X614 STD541537 159945 163888X614 121749X 121232X 6855M 167905 160367 154404 72140618 169827 19182411 160135X614 19132012 74950612 169835 133835 Steering Wheel Axle Assembly STMP Dropped STL Spindle Assembly, LH. Spindle Assembly, R,H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Beadng, Steering Column Draglink Washer, Lock Nut Hex Jam Toplock 1/2-20 Unf Spacer Brg Axle Front Nut Hexflange Lock Shaft Assembly, Steedng Washer, Thrust 515 x 750 x .033 Support, Shaft Screw Hex Wshhd Torx Pittman Shaft Assembly Bracket, Steering Gear, Sector Screw, 3/8-16 x 3/4 Rod, Tie Washer 11/32 x 3/4 x 16 Ga/ Washer Lock Hvy Spr, 5/16 Locknut 5/16-24 Unf Bushing, Steering Screw Insert, Steering Wheel Gripco Nut Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge Cap, Spindle Fitting, Grease it Steering Asm Service Spacer Brace Axle Beadng Arm Pittman Bolt Rdhd Sd 3/8-16 UNC x 2-1/4 Axle, Brace Washer 9/16 Id x 1-1/2Od 11 G Zin Steering Sleeve Extension Washer 13/32 x 1-1/4 x 12 Ga Bolt Hex Nylon 3/8-16 x 3/4 Bracket Susp Chassis Front Fastner Christmas Tree NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41 TRACTOR - - MODEL NUMBER 917.272220 ENGINE i 4 31 29 39 OPTIONAL EQUIPMENT Spark Arrester KEY NO. PART NO. 164091 ...... 4 13 14 15 174667 12-041-o3 13280323 13200300 16 23 29 31 32 33 34 $1Dr-_1237 169837 137180 15710_ 161696 123487X 106082X DESCRIPTION Control, Th roffle/Clloke Engine, (See Breakdown) Kohfflr Model No. CV491-27501 Muffler Gasket Kohler Nipple, Pipe 5/8 NPT x 3-1/2 ElbOw, Standard 90°, 3/8-18 NPT Washer Shield Brn/Dbr Guard Arrestor, Spark Tank, Fuel Cap, FuelGauge Clamp,t-_se Pad Spacer 1 x I x 1 BIk KEY NO. PART NO. 3? 38 8543FI ....... 39 45 109227X 17000612 77 80 81 101 19101216 74760508 73510400 M_ 102 105 164863 17120616 DESCRIPTION Line, Fuel Plug, Oil Drain (See Engine Breakdown) Pad Idler 1,75 x .75 x .06 Screw Hex Wsh Thdr 3/8-16 x 3/4 Washer 5/16 x 5/4 x 16 Ga. Bolt Hex Hd 5/16-18 Uric x 1/2 Nut Keps Hex 1/4-20Unc Nut Flan-ge M6-1.25 Non-Lk Zinc Screw Hwhd Hi-Lo #t 3-16 x 3/4 Screw 3/6-16 x 1 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 42 TRACTOR - -MODELNUMBER 917.272220 SEATASSEMBLY 5 21 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. DESCRIPTION 174785 140551 71110616 19131610 145006 STD541437 124181X 17000616 19131614 155925 166369 121246X 121248X Seat Bracket, P;voL Seat Bolt Washer 13/32 x 1 x 10 Gauge Clip, Push-In Hinged Nut Spdng, Seat Screw 3/6-16 x 1o1/2 Washer 13/32 x 1 x 14 Gauge Pan, Seat Emboss QCK Corm+ KnOb Seat Bracket, Switch Mounting Bushing, Snap KEY NO. 14 15 16 17 18 21 22 24 25 NOTE: 43 PART NO. "72050412 121249X 123740X 123976X 124238X 171852 STD541431 19171912 127018X DESCRIPTION Bolt, Carriage 114-20 x 1-1/2 Spacer, Split Spdug Loci(nut, Flange 114 Grade 5 Cap Spring Seat Bolt, Shoulder 5/16-18 UNC Nut Washer 17132 x 1-3/16 x 12 Gauge Bolt, Shoulder 5/16-18 x .62 All component dimensions 1 inch = 25.4 mm given in U,S. inches TRACTOR - - MODEL NUMBER 917.272220 DECALS 15 21 13 6 18 18 1 4 21 11 16 12 KEY NO. 1 2 3 4 5 6 8 9 10 11 12 13 14 PART NO. DESCRIPTION KEY NO. 174868 106202X 174860 174961 164088 133644 172331 163204 156439 174865 146046 174866 160396 Decal, Dash, Stealth Reflector Tail Light Decal, Hood, R,H Decal, Hood, L.H. Decal Brake Clutch Stealth Decal, Customer Maintenance Decal, Mower Heavy Duty Decal, Fender, Craftsman DecaI, FenderDanger Decal, Grille Decal, V-Belt Drive Schematic Decal Strg Wheel Decal, V-Belt Schematic 15 t6 t7 18 20 21 ----* - - - KEY NO. PART NO. DESCRIPTION 174899 138047 171736 174864 149516 163205 138311 165800)(614 165799X614 169210 174747 174748 DecalReplc Decal, Battery Diehard Decal, Hp Engine Decal, Panel Side Decal, Battery DngdPsn Eng Decal, Fender Side Decal, Lift Handle Pad Footrest LH STLT PadFootrestRHSTLT Decal, By Pass Lt Hydro Owner's Manual, English Owner's Manua!, Spanish PART NO. 1 2 3 4 59192 65139 170455 59904 5 6 106732X612 278H 7 9040H 9 9 10 106108X612 170456 7152J 11 - - 104757X612 144334 11 DESCRIPTION Valve Cap, Tire Stem, Valve Tire, Front Tube, Front Tire (Not Provided, Service Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bea ring, Flange (Front Wheel On_y) Rim, Rear Tire, Rear Tube, RearTire (Not Provided, Service Item Only) Cap, Axle Sealant, Tire 10 oz. NOTE: All component dimensions 1 inch = 25,4 mm 44 given in U.S, inches TRACTOR - - MODEL NUMBER 917.272220 LIFT ASSEMBLY 27 41 /j 49 37 38 g0 4O KEY NO, 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 2O 23 PART NO, DESCRIPTION KEY NO. 159461 159476 138284 12000002 19211621 12Of83X 125631X 122365X 139e65 139866 4939M 173288 73350800 130171 73800800 1_ 163552 110807X Lift Lever Inner Wire Assembly Shaft Assembly, Lift Pin, Groove E-PJng Washer 21132 x 1 x 21 Gauge Bearing, Nylon Grip_ Handle, Fluted Button, plunger, Red Link, Lift, LH Link, Utt, R.H. Retainer Spring Link, Front Nut, Hex, Jam 1/2-13 UNC Tru_llon Nut Lock wiwsh 1/2-13 UNC Arm, Suspension, Rear Retainer Spring Nut Special 24 19131016 Washer 13/32 x 5/8 x 16 Ga. 25 164024 Spring Comp Infinite 26 169484 Retainer Clip 27 164543 Rod Adj Lift Zinc 28 73350600 Nut Hex Jam 3/8-16 unc 29 138057 Knob Infin 3/8-16 unc BIk Sym 30 15(_33 Tr'Jnnion Infin Height 31 169665 Bearing, Pvt, leift 3_ 73540600 Nut, Crownlock 3/8-24 36 155097 Pointer Height Indicator 37 123935X Rug Hole 38 1706o0516 Screw 5/16-18 x 1 40 19112410 Washer 11/32 x 1-1/2 x 10 Ga 41 155098 Indicator Height Stir 49 145212 Nut Hex/Large LOck 50 110452X Nut Push Phos & Oil NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45 PART NO. DESCRIPTION TRACTOR - - MODEL NUMBER 917.272220 MOWER DECK _144 143 34 46 TRACTOR - -MODELNUMBER 917.272220 MOWERDECK KEY NO. PART NO. 1 2 3 165892X613 S]D533107 138017 4 165460)(613 5 6 8 9 10 11 12 13 STD6243O8 130832)(431 850857 STD551137 140296 134149 129895 137645 14 15 16 18 19 20 21 22 _ 23 24 25 26 27 28 29 3O 31 32 33 34 35 36 37 128774 110485X 140329 72140505 132827 159770X431 $1_541431 134753X613 131267)(613 105304X 123713X 110452X 13OS68X428 19111016 131491 157722 129963 173436 137266 STD533717 133_35 173438 STD5510G7 40 44 45 46 49 50 51 54 STD541437 140088 STD624G03 137729 155066 131340 STD541410 133943 DESCRIPTION Mower Deck Assembly, 42" Bolt Bracket Assembly,Sway Bar, Front Bracket Sway Bar 33/42" Deck Retainer Spdng Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1,25 Gr 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Ball Shaft Assembly, Mandret, Vented (Inclndes Key Number 12) Housing, Mandrel, Vented Beadng, Bafl, Mandrel Stflpper, Vented Mower Deck Bolt, Carduge 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vodex NutCmwnlocksi16-18UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, DefleCtOr Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Ga. Rod, Hiuge Screw Thdrol Washer Head Washer, Spacer Pulley, Mandrel Nut, Topldck, Flanged Bolt Fastner, Christmas Tree Pulley, Idler, Rat Washer 13/32 x 13/16 x 16 Gauge Nut Crownlock 3/8-16 UNC Guard, Mandrel, LH, Retainer Screw, Thd. Roll 1/4-20 x 5/8 Roller Assemb4y, Cam Follower Bolt, Shoulder #10-24 Gr. 5 Locknut Washer, Hardened KEY NO. 55 56 59 61 68 101 102 103 104 105 106 t 11 112 113 114 115 116 117 118 t 19 121 125 128 129 130 131 143 144 145 146 148 149 150 159 -- -- NOTE: 47 PART NO. 155046X613 122052X 173442 174882 DESCRIPTION Arm, Idler Spacer, Retainer Guard, TUV Idldr Spdng Bxt EleCt Clutch 42" Dck 144959 V-Belt 136420 MulcherCover 71081010 . Screw 19061216 Washer #10 STD551110 Washer, Lock 16079_ Latch Assembly, Bagger 20,?.9J Nut, Weld 155197X619 Bracket, Gauge, Wheel LH. 155198X613 Bracket, Gauge, Wheel R.H. 17060514 Bomw Tapping 5/16-18 Unc STD541431 Nut, Hex, Keps 5/16-18 UNC 72110504 Bolt, Cardage 5/16 UNC x 1/2 _ Bolt, Shoulder 165746 Wheel, Gauge 73930600 Nut, Centedcok 3/8-16 _1037 Washer 3/8 x 7/8 x 14 Gauge 173986 Bracket 76020816 Pin Cotter 1/4 x 1 Plated 153390 Washer Felt 19131312 Washer 13/32 x 13/16 x12 Ga. STD523710 Bolt, Fin Hex 3/8-16 UNC xl Gr. 5 ST0533/10 Bolt, Rdhd Sqnk 3!8-16UNCx 1 1b'7109X613 Bracket Arm Idler 42" 173441 Keeper Belt 42" Clutch Cable 173437 PuUe_ylIdler Flat 173443 BOlt Cardage idler 169022 Spring Return Idler 165896 Retainer Spdng Yellow Zinc 19091216 Washer 9/32 x 3/4 x 16 Ga. 72140614 Bolt Rdhd Sqn 3/8-16 UNC x 1- 3/4 130794 Mandrel Assembly (includes Key Numbers 8-10, 12-15, 31 and 32) 174872 Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate and GaugeWheetComponents, Key Nos. 101-106 and 111 • 121) All component dimensions given in U.S. inches 1 inch = 25.4 rnm TRACTOR -- MODEL NUMBER 917.272220 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510 122 119 120 13_ 10. 56 88 123 ! 107 48 48 9C_ TRACTOR -- MODEL NUMBER 917.272220 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510 KEY NO. PART NO. 1 2 3 4 5 6 7 170351 170352 170353 170354 169898 170355 170356 8 9 10 11 12 13 14 170357 170358 170359 170360 169870 170361 169869 16 170362 17 18 19 23 24 27 28 29 3O 31 32 170363 170364 150771 17(Y365 170366 170367 170368 170369 170370 170371 _' 170389 33 142991 34 35 170390 170391 36 170392 37 38 39 4O 41 42 43 44 150792 183793 150809 170G93 170394 170395 170396 150797 45 46 47 48 49 50 51 170397 170398 170999 170400 170401 170_83 170403 52 170404 53 54 55 56 57 58 170405 1704(;6 142977 142976 150798 170407 DESCRIPTION Main Housing, Assembly Side Housing, Assembly Center Section, Assembly Swashplate, Tfunion Machined Block - Assembly Sealant 10.50z HexFlangeScrew 1/4-20 X 1,25 Stud, 5/16-24 Hex Double End Shaft, Input Ring-Retaining Spacer Ring- Retaining Seal, Lip .67 X 1.58 X ,276 Ball Brg 17mm Id X 40mm Od X12mm HexFlangeHeadScmw 5/16-24)(0.75 Lip Seal 19 X 32 X 7 Ann,Control Bearing, 30x52x13 Thrust Check Plug Assembly, Washer Shaft, Motor Gear - Pinion, 13t 10t/48t Gear Gear, 10t Jankshaft 60t Bull Gear Slaeve Beadug .75 X 1.575 X .625 SleeveBearing(Outpoard ) .75xl ,750x,625 Washer, 3/4 Id X 1-1/20d X .13 Thk Lip Seal Axle Sea_ Shaft, Axle .75 X 11.39 (Key, R.H.) Shaft, Axle .75 X 16.99 (Key, LH.) Miter Gear (Splined) Miter Gear 16t (0,5 Id) Shaft R_ng,Spiral Retaining Pin, Jackshaft Magnet, Ring Spring, Bypass Hydro Mtg Screw 3/8-24 X 2.5 Long RJter Base, Filter Actuator, Bypass Rod, Bypass Actuator Arm, Bypass Retaining Ring .250 External Seal, Lip .741 X .250 X .250 Tc Flat Washer, 5/8 Id X 1.00d X .05 Thk Retaining Ring Beadng, Center Block Spl'ing - Helical Compression Washer 20w-500[I Brake Yoke KEY NO. PART NO. 59 60 61 62 63 170408 142883 142881 142887 170410 64 65 66 67 68 69 70 71 142892 170411 170412 170413 170414 170415 170416 170417 72 170418 73 142884 74 75 170419 170420 76 77 78 79 80 170421 170422 142S69 142980 150778 61 83 170423 170424 83 84 85 86 B7 88 g0 93 107 108 161183 170425 170426 170427 170424 170429 170430 170431 17043_ 170433 109 111 112 113 170434 170435 170436 170437 116 119 120 121 170438 170439 170440 170441 122 123 124 170442 170443 170444 125 126 t27 128 900 170445 170446 170447 173165 166768 NOTE: 49 DESCRIPTION Rotor, Brake Brake Puck Puck Plate Brake Actuating Pin Hfhcs 1/4-20x2 W/ Patcb,SpeclalFlange Bolt, 1/4-20 X 1 W/Patch Spacer Spring, Brake Arm Bias Sq, Hd. Bolt 5/16-24-Ribbed Arm, Brake Slotted Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4 Com_ressionSpdngBrake Anti-Drag Washer, Ht ,5 I,D. X 10.D. X ,032 Flat - Washer 11/32 I.D. X 7/8 O.D Oil Seal .625 X 1.0 X .25 Check Plug Assembly, .027, Washer Stud, 5/16-24 Friction Pack Puck, .330 X 1.50 X ,0975 Spdng, Halinal Comp Spacer Hex Lock Nut 3i16-24Unjf(Nylon Insert) Wedge, Fdction Pack Clip, Washar .316x1.50x.1046 (Plated) Pin, Standard Headless Fitting, 5/16 Sae 5/32 Tube Hose, Expansion Tank Expansion Tank Cap- Poppet Valve Bolt, Serf Tapping 10_32 X 1/2 Puck, Inner Wedge Spdng Clip - Housing Thrust Deflector Washer,Motor Shaft ,71 idxl.15odx.030thk Plug, Sae #6 O-Ring .07X .301 I.C, Shield, Vent Bracket, Support Expansion Tank Silicon Sponge Fan. 7 In, Pulley Hex Lock Nut 1/2-20 (Nylon Insert) Washer, Ballevflte Belt Keeper Certte r Sectlort-Filt e r-Bypass Assembly Filter Assembly , Fan - Pulley Service Assembly Seal - O-Ring Kit Kit, Expansion Tank Transsxle Complete All component dimensions given In U,S. inches 1 inch = 25.4 rnm TRACTOR -- MODELNUMBER 917.272220 KOHLER ENGINE-MODEL NUMBER CV491, TYPENUMBER 27501 CYLINDER HEAD, VALVE / AND 1 BREATHER I /2 @ 10 50 TRACTOR - -MODELNUMBER 917.272220 KOHLER ENGINE-MODEL NUMBER CV491, TYPENUMBER 27501 CYLINDER HEADNALVE/BREATHER CRANKCASE KEY NO. KEY NO. PART NO. Lifter, valve (2) Kit, cylindernead (includes 4,6-17, Gaskets 12 041 01S (Qty. 2), 12 041 02-S, 12 041 03-S, & 12 041 08-S) 1 2 12-032-03-S 12-522-49 3 4 12-445-02-S M-839025-S Rod, push 2) Gasket, cylinder head Valve, intake (Std.) Valve, intake (.25) Valve, exhaust Std. Valve, exhaust (.25) Ping, allen hd. pipe 1/8" Cylinder Head Arm, rocker (2) Pivot, rocker arm (2) Screw, hax. flange M6xl.Ox34 5 6 12-380-17-S f2-755-49-S 7 8 12-089-31-S 12-422-08-S 12-422-09-S 12-422-10-S 1 2 3 4 5 PART NO, 25o351-01-S 12-755-94-S 7 8 9 10 12-411-03-S 12_041-10-S 12-017-0f-S 12-017-02-S 12-016-01-S 12-016-02-S X-75-23-S 12-318-36-S 25-186-01-S 12-599-03-S 11 M-540034-S 12 12-089-34-S 13 14 15 16 12-173-01-S 12-755-03-S 12-468-O5-S 12-112-13_S 17 f2-086-15-S 18 19 20 ¢X-426-9-S 12-326-03oS M-645020-S 21 22 12-096-07-S M-545010-S 23 24 12-018-01-S 12o402-02-S 6 DESCRIPTION _ bring, valve 2) Cap, valve spring (2) Kit, retainer (2) Washer, plain 13/32" Spacer, head bolt exhaust port Screw, hex, flange MtOxf,5x81 5) Clamp, hose 2) Hose, breather Screw, hex. flange M6xl.0x20 (5) Cover, valve w/nipple Screw, hex. flange M5xO.8xl0 Retainer, breather reed Reed, breather 12-422.11-S 9 10 12-422-12-S 12-422-13-S 12-422.07-S 12-144-28-S 12-874-07-S 14 15 16 17 18 19 12-874-11-S 12-874-08-S 12-874-09-S 12-018-02-S 12-108-07-S 12-108-08-S 12-108-09-S 12-G67-11-S 12-067-06-S 12-380°01-S 12-043-05-S M-631005-S 12-144-02-S 52-139-09-S 12-755-64-S 20 21 22 23 X-25-102-S 12-032-01-S M-631015-S 12-154-05-S 11 12 13 NOTE: DESCRIPTION Seal, crankshaft Block, cylinder (Use Short Block) Strap, lifting Screw, hex. flange M8x1.25x25 Dowel, locating (4) Kit, camshaft (Includes 7&8 Spring, actuating "Shim, camshaft (A.R.) blue Shim, camshaft (A.R.) red Shim, camshaft (A.R,) ye S him, II°w camshaft (A,R.) g.reon ::,him, Shim, camshaft camshaft (A.R.) (A.R.) gray black Shim, camshaft (A.R.) white Shaft, balance piston w/Ring Set Std.) (Includes 11-12) Piston w/Ring Set (.08 ram) piston w/Ring Set (.25 ram) Piston w/Ring Set (.50 mm) Retainer, piston pin (2) Ring Set (Std.) Ring Set (.25) Ring Set (.50) Connecting Rod (Std.) Connecting Rod (.25 Pin, governor regulating Gear, governor Washer, plain 6ram Shaft, governor gear Plug, cup Kit, gov. cross shaft w/clip (Includes 23) Washer, plain 1/4" Seal, governor cross shaft Washer, plain 6mm Clip, hitch pin All component dimensions given in U.S. inches 1 inch = 25.4 mm TRACTOR - oMODEL NUMB ER 917.272220 KOHLER ENGINE-MODEL NUMBER CV491, TYPE NUMBER 27501 IGNITIONIELECTRICAL I BLOWER HOUSING AND BAFFLESJ --8 13 \ _= 14 1 6"e 15 19 AIR INTAKE ,-8 52 TRACTOR -- MODELNUMBER 917.272220 KOHLER ENGINE-MODEL NUMBER CV491, TYPENUMBER 27501 IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES KEY NO. KEY NO. PART NO. 1 12-086-14-S 2 3 4 12-468-03-S 24-162-03-S 25-086-47-S 5 6 7 8 9 12-157-03-S X-42-15-S 12-025-15-S 12-155-09-S M-540025-S 10 237878-S 11 M-545020-S 12 13 14 15 12-154-06-S 41-403-09-S X-22-11-S M-63g016-S 16 17 18 19 236602-S 12-132-02-S X-728-1-S M-545010.S DESCRIPTION Screw, hex, flange M10xl.5x46 Washer, plain 3/8" Screen, grass Bolt, shoulder M6Xl.OX16 PART NO. 1 M-545010-S 2 3 4 24-468-10-S 12-146-07-S M-55G010.S Fan Key Flywheel Connector Screw, hex. cap MSx0.8x25 5 6 7 8 9 24-096-05-S t2-027-76-S 12-063-18-S 25-154-02-S 12-086-37-S Stator (Includes Screw, hex. cap X-67-51-S (4) &Terminal 25 452 01-S (2) Screw, hex. flange M5xO.8x20 (2) Clip, cable (2) Regulator, rectifier- 15 amp Washer, lock 1/4" Screw, hex. flange M6x1,0x16 (2) Connector Spark Plug Clip, cable (2 Screw, hex. flange M5x0.Sxl0 !2) MOdule, ignition 10 11 12-063-17-S M-645016-S (4) (2) 20 12-5_4-04-S NOT ILLUSTRATED 12-176-45-S Harness, wiring 12-176-44-S Harness, widng 24-515-12-S Lead, black (6" - !2 geugeinsulated grip barrel eyelet terminals) 12-518-35-S Lead, white (36" -18 gauge - fully insulated push on and uninsulated socket terminals) X-67-51-S Screw, hex.cap 10-24 X 3/4" (4) 25-452-01-S Terminal (22" - 22 gauge 1/4" uninslulated male. (side) looking, push on tab) 12 12-063-01-S NOT ILLUSTRATED M-541050-S DESCRIPTION Screw, hex. flange M5x0.8xl0 (6) Washer, plain 1/4" Plate, blower housing Screw, hex. flange M5x0.flxl0 Cover, pinion Housing, blower Baffle, intake side Clip, mounting (3) Screw, captive washerM5 XO.8 X20 (3) Baffle, cylinder head Screw, hex. flange M6x1.0x16 (2) Baffle, cylinder Nut, hex. flange M5x0.8 AIRINTAKE/FILTRATION KEY NO, 1 2 3 4 5 6 (4) 53 PART NO. 12-28t-01-S 25-341-03-S 12-096-24-S 12-083-12-S 12-100.08-S 12-083-10-S 7 12-743/12-S 5 g 12-032-11-S 12-094-07-S 10 12-072-04-S 11 12-086-01-S 12 12-041-02-S NOTILLUSTRATED 12-113-53-S NOTE: DESCRIPTION Duct, air Knob, air cleaner cover Cover, air cleaner Preclaaner, element Wing Nut Kit air cleaner element (Includes 5-6) Filter, element (Includes 5&8) Seal 1-7/16" Base, air cleaner (Includes 11&12 Stud, mount ng p a e MTX1.0X75 Screw, #10 Hi-Lo thread forming (2) Gasket, air cleaner Decal, air cleaner All component dimensions given in U.S. inches 1 inch = 25.4 mm TRACTOR - - MODEL NUMBER 917.272220 KOHLER ENGINE-MODEL NUMBER CV491, TYPE NUMBER 27501 STARTING SYSTEM I ENGINE CONTROLS I 1 I / I 2 3 4 31L PAN I LUBRICATION I __12 11 C=_4 6_ 2°/" !--1o 54 I TRACTOR - - MODEL NUMBER 917.272220 KOHLER ENGINE-MODEL NUMBER CV491, TYPE NUMBER 27501 STARING KEY NO. SYSTEM PART NO. M-839070-S 25-098-07-S 3 4 5 6 7 8 12-755-54-S 12-227-18-S 12-170-05-S 12-221-01-S 12-227-13-S 12-211-01-S ENGINE CONTROLS DESCRfP_ON KEY NO. PART NO. 1 2 3 12-079-11-S 12-237-01-S 24-086_43-S 4 M-664020-S 5 12-536-10-S 6 M-443025-S 7 M-443020-S 8 9 10 11 12-089-11 -S 12-089-23-S 12-089-24-S 12-755-83-S 12 13 14 15 16 17 12.100-07.S 52-211-04-S 12-090-28-S 25-158-08-S 12-079-10-S 26-168-11-S Screw, hex. flange M8x1.25x70 (2) Starter assembly (Includes 3-8) Kit, drive end Cap, ddva end Armature Kit, brush & spring Cap, commutator end Bolt, hex. flange 1/4-20x4-5/8 (2) OIL PAN/LUBRICATION KEY NO. PART NO. 1 12-01P38-01 -S 2 3 4 5 6 25-755-13-S 12-153-03-S 12-153-02-S 12-123-04-S M-645025-S 7 8 9 10 12-153-01-S 25-162-07-S 12-096-03-S M-545016-S 11 12 13 14 15 16 17 25-462-09-S 52-050-02-S X-75-10-S 12-393-01.S 12-153-06-S 12-096-34-S M-545016-S 18 19 12-032-03-S 24-086-16-S 20 24-086-17-S 21 12-199-56-S OESCRIP'RON Dipstick assembly (Includes 2-3) Kit, oit fill cap (Includes 3) O-Ring, oil fill cap O-Ring, upper oil fill tube Tube, oil fill Screw, hex. flange M6x1.0x25 O-Ring, lower oil fill tube Screen, oil pickup Cover, oil pickup screen Screw, hex. flange M5x0.8x16 Valve, oil pressure relief Filter, oil Ping, sq. hd. solid 3/8" Pump, oit O-Ring, oil pump cover Cover, oi! pump Screw, hex. flange M5xO.8x16 (3) Seal, oil (P.T.O. end) Screw, hex. flange MSxl.25x45 (11) Screw, hex. flange M8x1.25x45 Assembly, oil pan (Incl. 1t,14-17) DESCRIP_ON Linkage, choke Clamp, cable Screw, thread forming M5x0.Sx16 Screw, lobed socket M6xl.Ox20 (2) Control, speed assembly (Includes 6-9) Screw, pan head M4x0.7x25 Screw, pan head M4x0.7x20 Spring, choke (2) Spring, choke retum Spring, governor Kit, governor lever (Includes 12-14) Nut, hex flange t/4 - 20" Bolt, 1/4 - 20 X 1" Lever, governor Bushing, throttle linkage Linkage, throttle Bushing, throttle linkage NOTE: All component dimensions given in U,S. inches 1 inch = 25.4 mm 55 TRACTOR--MODELNUMBER 917.272220 KOHLER ENGINE-MODEL NUMBER CV491, TYPENUMBER 27501 / 56 2 TRACTOR -- MODELNUMBER 917.272220 KOHLER ENGINE-MODEL NUMBER CV491, TYPENUMBER 27501 FUEL SYSTEM KEY NO. PART NO. 1 2 3 4 M-641060-S X-22-1t-S M-629116-S 12-853-95-S 5 6 12-041-02-S 12-053-107 7 8 9 10 11 12 12-041-01-S 12-265-05-S X-426-9-S 52-353-22-S 25-050-03-S 12-559-01-S 13 /_M-645020-S 14 15 16 17 15 19 20 25-041-09-S 12-112-05-S 25-155-02-S 25-326-03-S 12-353-01-S 12-123-19-S M-545010-S 21 12-154-01-S 22 47-154-01-S NOT ILLUSTRATED 41-353-18-S M-561010-S 12-757-02-S 12-757-03-S 12-041-01-S 12-041-02-S 12-041-05-S 12-041.06-S 12-032-06-S 12-757-33-S 12-041-06-S 12-454-03-S 25-452-20-S 12-518-37-S CRANKSHAFT DESCRIP_ON KEY NO. Nut, hex. flange M6xl.0 (2) Washer, lock t/4" Stud MSxt,0xt16 (2) Kit, carburetor w/gasket (Includes 5-7. (qty 1) Tie, cable 12-454.03-S, Terminal 25-452-20-S) Gasket, air cleaner Carburetor assembly (For information ocly not available separately) (Includes Kit, float 12-757- 02-S, Kit, carburetor repair 12 -757- 03-S, Kit, Solenoid repair 12-757-33-S) Gasket, carburetor (2) Deflector, heat Clamp, ho_e (6) Line, fuel Filter, fuel in-line Kit, fuel pump (Includes 1315) Screw, hex. flange M6xt,0x20 (2) Gasket, fuel pump (2) Spacer, fuel pump Connector, 90 degree hose Connector, straight hose Line, fuel 1.25 Une, fuel Screw, hex. flange M5x0.Sxl0 Clip Clip cable 1 2 PART NO. DESCRIPTION 12-014-57-S 25-139-27-S Crankshaft (Includes 2) Plug, cup EXHAUST KEY NO. PART NO. 1 12-041-03-S 2 3 4 12-126-11-S 12-445-06-S M-645025-S , DESCRIPTION Gasket, exhaust manifold (53) Bracket muffler Srap, lifting Stew, hex. flange M6xL0x2.5 (2) 12-522-49 12-755_82-S NOTE: Une, fnel 2.7 Scl'ew, thread forming M5XO.8XI0 Kit, float Kit, carburetor repair Gasket, carburetor Gasket, air cleaner Gasket, bowl Gasket, bowl screw Seal, solenoid Kit, solanold repair Gasket, bowl screw Tie cable Terminal Lead, red, (37" 20 gaugeinsulated socket and aolnsulated socket terminals) 57 Shofl Block Gasket Set All component dimensions given in U.S. inches 1 inch = 25.4 mm 58 SUGGESTED I GUIDE SIGHTING "_ FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL GUIDE O'1 _D I ._ greater never the face. Make turns greduOperate than your 15°), Tractor up across and down the face of slopes (not ally to prevent tipping or loss of control. Exercise extreme J I Get it fixed, at your home or ours! For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! 1-800-4-MY-HOME sM Anytime, day or night (1-800-469-4663) www.sears.com To bring in products such as vacuums, lawn equipment and electronics for repair, call for the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Anytime,day or night www, sears.com For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears ParteDirectSMf 1"800"366-PART (1-800-366-7278) 6a.m.- 11 p.m. CST, 7 days a week www, sears.condpartsdirect To purchase or inquire about a Sears Service Agreement: 1-800-827-6655 7 a.m. - 5 p.m. CST, Mon. - Sat. Para pedir servicio de reparaci6n a domicilio, y para ordenar piezas con entrega a dornicilio: 1-888-SU-HOGAR sM (1®88-784-6427) ® Registered © Sears, Roebuck and Co 174747 Rev. 1 6.23.00 AuCanada pourserviceen tran_ais: 1-877-LE-FOYER sM (1-877-533-6937) Trademark / TM Trademark of Sears, Roebuck and Co ® Marca Registrada ! rM Marca de Fdbrica de Sears, ROebuck and Co RH/SV Printed inU.S.A.
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