Craftsman 917272432 User Manual LAWN TRACTOR Manuals And Guides L0104114
CRAFTSMAN Lawn, Tractor Manual L0104114 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917272432 917272432 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272432. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
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Owner's Manual ICRRFTSMRWI 20.0 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.272432 • • • • Safety Assembly Operation Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am- 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 visit our Craftsman website: www.sears.com/craftsman Warranty ............................................... Safety Rules ......................................... Product Specifications .......................... Assembly .............................................. Operation ............................................ Maintenance Schedule ...................... 2 3 6 8 12 19 Maintenance ....................................... 19 Service and Adjustments .................... 23 Storage ............................................... 29 Troubleshooting .................................. 30 Repair Parts ........................................ 34 Parts Ordering ..................... Back Cover LIMITED'FWOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in matedal or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil riflers. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made. LIMITED 90 DAY WARRANTY ON BA'I-FERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman dding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE INHOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoftman Estates, IL 60179 2 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing ob ects. Failure to observe the following safety instructions could result in serious injury or death. I. GENERAL OPERATION II. SLOPE OPERATION • Read, understand, and follow all Slopes are a major factor related to loss-ofinstructions in the manual and on the control and tipover accidents, which can remachine before starting. sult in severe injury or death. All slopes • Only aTTowresponsibre adults, who are require extra caution. If you cannot back up familiar with the instructions, to operate the slope or if you feel uneasy on it, do not the machine. mow it. • Clear the area of objects such as rocks, DO: toys, wire, etc., which could be picked • Mow up and down slopes, not across. up and thrown by the blade. • Remove obstacles such as rocks, tree • Be sure the area is clear of other people limbs, etc. before mowing. Stop machine if anyone • Watch for holes, ruts, or bumps. Uneven enters the area. terrain could overtum the machine. Tall • Never carry passengers. grass can hide obstacles. • Do not mow in reverse unless absolutely • Use slow speed. Choose a low gear so necessary. Always look down and that you will not have to stop or shift behind before and while backing. while on the slope. • Be aware of the mower discharge • Follow the manufacturer's recommendadirection and do not point it at anyone. tions for wheel weights or counterDo not operate the mower without either weights to improve stability. the entire grass catcher or the guard in • Use extra care with grass catchers or place. other attachments. These can change • Slow down before turning, the stability of the machine. • Never leave a running machine • Keep all movement on the slopes slow unattended. Always turn off blades, set and gradual. Do not make sudden parking brake, stop engine, and remove changes in speed or direction. keys before dismounting. • Avoid starting or stopping on a slope. If • Turn off blades when not mowing. tires lose traction, disengage the blades • Stop engine before removing grass and proceed slowly straightdown the catcher or uncloggingchute. slope. • Mow only in daylightor good artificial DO NOT: light. • Do not turn on slopes unless necessary, • Do not operate the machine while under and then, tum slowly and gradually the influence of alcohol or drugs. downhill, ff possible. • Watch for trafficwhen operating near or • Do not mow near drop-offs, ditches, or crossing roadways. embankments. The mower could • Use extra care when loading or unloadsuddenly turn over if a wheel is over the ing the machine into a traileror truck. edge of a cliffor ditch, or if an edge • Data indicatesthat operators, age 60 caves In. years and above, are involved in a large • Do not mow on wet grass. Reduced percentage of dd[ng mower-related traction could cause sliding. injuries. These operators should • DO not try to stabilizethe machine by evaluate their ability to operate the riding putting your foot on the ground. mower safely enough to protect them• Do not use grass catcher on steep selves and others from sehous injury. slopes. • Keep machine free of grass, leaves or other debds build-up which can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before operating or stodng the machine. Allow machine to cool before storage. IlLCHILDREN Tragic accidents canoccuriftheoperator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before.and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Usa extra care in handling gasoline and other fuels. They are flammable end vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do net mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children, They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and usa extra caution when servicing them. Check brake operation frequently. Adjust and service as required. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc, • Watch for holes, ruts, or bumps, Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. It tires lose traction, disengage the blades and proceed slowly straight down the stope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. _ CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _ILWARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. _&Look for this symbol to point out important safety precautions, it means CAUTION!!! BECOMEALERTIfl YOUR SAFETY IS INVOLVED. _WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. _ CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _- CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. 5 PRODUCT SPECIFICATIONS GASOLINE 1.25 GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR OILTYPE API-SF-SJ): OIL CAPACITY: SAE 30 (ABOVE 32°F SAE 5W-30 (BELOW 32°F) 4.0 PINTS SPARK PLUG: CHAMPION RC12YC GAP: .040") GROUND SPEED FORWARD: (MPH): I s'r 1.2 2"0 1.5 3_° 2.4 4TM 3.5 5TM 4.8 6 TM 5.3 REVERSE: 1.5 TIRE PRESSURE: FRONT: 14 PSi REAR: 10 PSI CHARGING SYSTEM: BATTERY: 3 AMPS BATTERY 5 AMPS HEADLIGHT AMP/HR: 28 MIN. CCA: 230 CASE SIZE'. U 1R BLADE BOLT TORQUE: 27-35 F'£ LBS. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center, We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions wi_lenable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual. _I_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered tend unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state taws (if any). If a spark attester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). Steering Wheel (1) Steering Wheel Insert 3/8-16 x 1 (1) Large Flat Washer (1) Hex Bolt 5/16-18x 1-1/4 (1) Locknut 5/1g-18_ (1) Lockwasher 3/8 _,/ Steering _:_Steedng Steering Wheel Adapter _ @ ShExtaeftnsiOn Bcot (1) Washer _17/32 x 1-3/I 6 x 12 Gauge (1) Knob For FutureUse Keys Video Slope Sheet (2) Keys 7 Cassette Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. 6. Assemble large flat washer, 3/8 lock TOOLS REQUIRED FOR ASSEMBLY washer, 3/8 hex bolt and tighten A socket wrench set will make assembly securely. easier. Standard wrench sizes you need 7. Snap steering wheel insert into center are listed below. of steering wheel. (1) 9/16" wrench (2) 1/2" wrench 8. Remove protective materials from (1) Utility knife (1) Pliers tractor hood and grill (1) Tire pressure gauge IMPORTANT: Check for and remove any When right or left hand is mentioned in staples in skid that may puncturetires this manual, it means, from your point of where tractor is to roll off skid. view, when you are in the operating Insert position (seated behind the steering wheel). @_/_ Hex Bolt TO REMOVETRACTOR FROM _-/ 3lB CARTON UNPACK CARTON _ Lockwesher LargeRat Washer 1. Remove all accessible loose parts and parts cartons from carton. 2. Cut, from top to bottom, along lines on Steerlng_ Steering all four corners of carton, and lay panels flat. Wheel _./Boot 3. Check for any additional loose parts or cartons and remove. E_tef_sion _ _Tabs BEFORE REMOVINGTRACTOR FROM SKID _ _Adapter A'I-FACH STEERING WHEEL 5/16 5/16 Locknut ASSEMBLE EXTENSION SHAFT AND Hex Bolt BOOT Lower ," _ _-:", 1. Slide extension shaft onto lower Steering_ _Tab Shaft steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibs torque. HOWTO SET UPYOURTRACTOR 2. Place tabs of steering boot over tab CHECK BATTERY slots in dash and push down to secure. 1. Lift seat pan to raised position and open battery box door. INSTALL STEERING WHEEL NOTE: If this battery is put into service 3. Position frontwheels of the tractor so after month and year indicated on label they are pointing straight forward. (label located between terminals) charge 4. Remove steering wheel adapter from battery for minimum of one hour at 6-10 steering wheel and slide adapter onto amps. (See "BATTERY" in Maintenance steering shaft extension. secdionof this manual for charging 5. Position steering wheel so cross bars instructions). are horizontal (left to right) and slide inside boot and onto adapter. 8 NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. INSTALL SEAT Adjust seat before tightening adjustment knob, 1, Remove "adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor, 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Ptase seat on seat pan so head of shoulder bolt is positioned over large slotted bole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat a¢'_ tighten adjustment knob securely. 3"0 ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift laver to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearsh=ftlever in neutral (N) position. 4. Roll tractor forward offskid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE3-RAC3"OR OFF SKID (See Operation section for location and function of controls) AWARNING: Before starting read, understand and fo ow a nalructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position. depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. "BRAKE" clutch/brake position andpedal hold. Move 7. bepress into full gearshift lever to 1st gear, 8. Slowly release clutch/brake pedal and slowly drive tractor oft skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "OFF" position. Continue with the instructions that follow. __ Seat Pan-_ "_\\'_\ _,! ulder 9 INSTALL MULCHER PLATE (If previously removed) t. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. _LCAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. Deflector Mulcher CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled, See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. Latch Hooks 10 t/ CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: J All assembly instructions have been completed. ,/No remaining loose parts in carton. / Battery is properly prepared and charged.(Minimum 1 hour at 6 amps). •/ Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were ovednfiated at the factory). ,/Be sure mower deck is propedy leveled sida-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). / Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. / Be sure brake system is in safe operating condition. 11 These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning. A, BATrERY € CAUTION OR WARNING ENGINE ON ENGINE OFF FUEL CHOKE REVERSE OIL PRESSURE MOWER HEIGHT _r_RN ATrACHMENT CLUTCHENGAGED REVERSE IGNITION CLUTCH NEUTRAL ATrACHMENT DANGER, KEEP HANDS AND FORWARD FAST LIGHTS ON H L HIGH LOW KEEP AREA CLEAR (SEE ! OVER "rE MP LIGHT PARKING BRAKE LOCKED DISENGAGED SLOW MOWERLI_ UNLOCKED ®5] PARKING SLOPE SAFETY RULES BRAKE HAZARDS SECTION) FREE WHEEL (Autocnati¢Models only) FEET AWAY 12 KNOWYOURTRACTOR READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOURTRACTOR Comparethe Ulustrationswithyourtractorto familiarizeyourselfwiththe locationsof various controls end adiustments. Save this manualfor futurereference. Attachment Clutch Lever Ammeter Light Ignition Switch Choke Control Lift Lever Plunger Throttle Attachment Lift Lever Control Clutch/ Brake Pedal Height Indicator Parking Brake Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute, ATI'ACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THRO'I'rLE CONTROL: Used for starting and controlling engine speed. CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. GEARSHIFT LEVER: Selects the speed and direction of tractor. A'n'ACHMENT LIFT LEVER: Used to raise, tower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-). 13 I The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any _L_ i adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal into full "BRAKE" position and hold. 2. Place parking brake lever in "ENGAGED" position and release pressure from clutch'brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Choke Control Attachment Clutch Lover "Engaged" Position Ignition Key Throttle ,Position Clutch/Brak_ Parking Brake Pedal Position Position "Disengaged" PosiUon "Brake" Position Gearshift Lever STOPPING MOWER BLADES • To StOpmower blades,move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE • To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. • Move gearshift lever to neutral (N) position. ENGINE • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". I • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ,_CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at fug throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired position. 3. Slowly release clutchlbrake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. 14 TO ADJUST MOWER cu'rrlNG HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. 1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUFFING HEIGHT" in the Operation section of this manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and tighten seeurery. 3. Repeat for opposite side installing gauge wheel in same adjustment hole. GaugeWheel _ Mounting_ _'_/'_,_-_ Bracket _ _,\ ___ 3/8 Washer _-_" _<'_ Gauge Wheel_'_ TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES disengage attachment clutch control. _IkCAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever Position Attachment Lift Lever Hig Low _ Position _Shield TO OPERATE ON HILLS _kCAUTION: DO not drive up or down hills with slopes greater than 15° and do not drive across any slope. A slope guide at the back of your manual is provided for your use. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. "_' Shoulder Bolt 15 TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATrACHMENTS Tow only the attachments that are recommended by and comply with specificationsof the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _I_WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructionsfor additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _kCAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. 16 TO START ENGINE When startingthe engineforthe firsttime or if the enginehas run out of fuel, it will take extra crankingtime to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to "DISENGAGED" position. 4. Move throttle control to fast position 5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting,mad the warm and coldstarting procedures below. 6. Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50° F and above) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50' F and below) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. • The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. 17 MOWING TIPS • Mower should be properly leveled for best mowing performance, See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing, • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWINGTIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrientsfor the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3 18 MAINTENANCESCHEDULE FILL IN DATES AS yOU COMPLETE REGULAR SERVICE C_eck IB_ke Opera,on I_' Check Opmator pmseflce and ,_,arp_,_ Mower BLa(_,es t_' 4 Check Transm_ C_<_i_ Adj_ t_' B]_e Belt(s) Tension _j _ust MotionDr_e Be_s) Te_ f_ C_eanNr F_ter t_= Clean ._r So'sen Ir_l:_ F,_f_Im_rk _2 Arr_s_r t_' Rep_oe O_n n_er(Of equ_pp_) _.: C_ar, I_ ER_r_ Cooling R_ Re_ace Air Filter Papel Carl_,ge t - CM_ morno_t_ whe_ o_mlt_ ur,d_ a hN_ if= toed ,X _ h_h a,_ld_ GENERAL RECOMMENDATIONS The warranty on this tractordoes not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty,operator must maintain tractoras instructedin this manual. Some adjustments will need to be made periodicallyto property maintain your tractor. All adjustments in the Service and Adjustmentssection of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and pelts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last !onger. BEFORE EACH USE 1. Check engine oil level 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners, t_mpera_=, 5, I_ Kplp_
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