Craftsman 917272441 User Manual LAWN TRACTOR Manuals And Guides L0103208

CRAFTSMAN Lawn, Tractor Manual L0103208 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917272441 917272441 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272441. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Owner's Manual
i(:RRFTSMRN°i
20.0 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.272441
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructionsbefore
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
Warranty...............................................2
SafetyRules.........................................3
ProductSpecifications..........................6
Assembly..............................................8
Operation............................................11
MaintenanceSchedule......................18
Maintenance.......................................18
Service and Adjustments .................... 23
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
Expendable.items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con-
tained inthe owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
I. GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related
injuries. These operators should
evaluate their ability to operate the riding
mower safely enough to protect them-
selves and others from serious injury.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and burn. Do
not allow the mower dock to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
I1.SLOPE OPERATION
Slopes are a major factor related to loss-of-
control and tipover accidents, which can re-
sult in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Taft
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommenda-
tions for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes s/ow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless necessary,
and then, tum slowly and gradually
downhill, if possible.
Do not mow near dropoffs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
Do notmow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
3
Ul. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and re#ace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 °Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
4
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
_lLLook for this symbol to point out
important saTety precautions. II means
CAUTION!H BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
_I, CAUTI,ON" In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_,CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
_CAUTION: Tow only the attachments
that are recommendedby and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
_kWARNING: Engine exhaust,some of
its constituents, ana certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
a_r_NrAelRaNING:Battery posts,.te.rmina!s .
tea accessones contain leao ane
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
5
PRODUCT SPECIFICATIONS
GASOLINE 1.25 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OILTYPE SAE 30
API-SF-SJ): (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: W/FILTER: 4.0 PINTS
W/O FILTER: 3.75 PINTS
SPARK PLUG: CHAMPION
GAP: .040") RC12YC
GROUND FORWARD: 5.5
SPEED (MPH): REVERSE: 2.4
]'IRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 16 AMPS @ 3600 RPM
SYSTEM:
BATTERY: AMP/HR: 28
MIN. CCA: 230
CASE SIZE:U 1R
BLADE BOLT 27-35 FT. LBS
tORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_WARN!NG: This tractor is equipped,
with an imerna_ comoustion engine aria
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
6
Steering Wheel
Steering
Sleeve
Steedng
Wheel Adapter
(1) Locknut
5/16-18
Steering
Wheel Insert
I teering
Extension
Shaft
(1) Hex Bolt
3/8-16 x 1
©(1) Lock
washer
3/8
11)Large Flat
Washer
(1) Hex Bolt
5/16-18 x 1-1/4
Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
_(1) Knob
For Future Use
Keys
(2) Keys
Video Cassette Slope Sheet
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) Pliers
(2) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means when you are in the
operating position (seated behind the
steering wheel). Steering
TO REMOVETRACTOR FROM Wheel __
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on
all four corners of carton, and lay Extension
panels flat.
3. Check for any additional loose parts 5/16
or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
_/_ Steering
Wheel Insert
._'_. Hex Bolt
,_,----Lock Washer
Large Flat
Washer
Boot
Hex Bolt
HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1. Lift seat pan to raised position and
open battery box door.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
Seat
Battery box
Terminal
8
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Seat Pan..
Bolt
Flat Washer
Adjustn_ent Knob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel cont_'ol in freewheel-
ing position to disengage transmis-
sion (See "TO TRANSPORT" in the
Operation section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel control in =transmis-
sion engaged" position.
4. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest
position.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking
brake and place motion control lever
in neutral position.
11.Turn ignition key to =OFF" position.
Continue with the instructions that follow.
9
. CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook roar latch into hole on back of
mower deck.
_kCAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
enector_\. H/ Plate
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging also.
s/CHECKLIST
BEFOREYOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION
FROM THIS QUALITY PRODUCT.
PLEASE REVIEWTHE FOLLOWING
CHECKLIST:
,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/Be sure mower deck is propedy leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed propedy around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are propedy
clamped.
,/Before driving tractor, be sure free-
wheel control is in drive position.
WHILE LEARNING HOWTO USEYOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
(Engine oil is at proper level.
/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and
transmission purging instructions (See
"TO START ENGINE" and =PURGE
TRANSMISSION" in the Operation
10 section of this manual).
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
I- ;I
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
REVERSE FORWARD FAST SLOW
OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP
LIGHT
CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
IR N H L
REVERSE NEUTRAL HIGH LOW PARKING BRAKE
MOWER LIFT
ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY IGNITION FREE WHEEL
(Automatic Models only)
11
KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment Ignition
Clutch Lever Switch
Light Switch
Ammeter - -- .. Lever
Choke Control Plunger
Clutch/
Brake Pedal
Lift Lever
Height
Adjustment
Indicator
Free Wheel
Control g Brake Lever
MoBon
Control
Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CHOKE CONTROL - Used when starting
a cold engine.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE CONTROL - Used to control
engine speed.
12
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position. Make sure parking brake will
hold tractor secure.
Attachment Clutch Lever
Choke Control Position
Throttle
Control
Brake Position
Pedal Brake
"Engaged"
Motion
"Br= Control
=Disengaged" Position Lever
Position
STOPPING
MOWER BLADES -
To stop mower blades,move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
_pping tractor on grass areas.
CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in
neutral (N) position.
2. Release parking brake and clutch/
brake pedal.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
13
Thecutting height range is approxi-
"mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running.
These heights are approximate and may
vary depending upon soil conditions,
height of grass and types of grass being
mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.
3/8-16
Locknut_
Gauge
Wheel
Mounting
Bracket
3/8 Was
Gauge Wheel /Shoulder
""_-" Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_,CAUTION: Do not operate the mower
without either the entire grass catcner, on
mowers so equipped, or the deflector
shield in place.
Attachment Clutch
Lever =Engaged" AttachemntLift
Lever High
"Disengaged"
Position
Deflector
Shield
TO OPERATE ON HILLS
_CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheeling
position. Free wheel control is located at
the rear drawbar of tractor.
1. Raise attachment lift to highest
position with attachment lift control.
14
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER
AI-rACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until =FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See =OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
_kWARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_I_CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to =DISEN-
GAGED" position.
5. Move throttle control to fast position
6. Pull choke control out for a cold
engine start attempt. For a warm
engine start attempt the choke control
may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
15
.7. Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the
choke control out and retry.
WARM WEATHER STARTING (50 ° F and
above)
8. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly.
The attachments and ground drive can
now be used. If the engine does not accept
the load, restart the engine and allow it to
warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50 ° F and
below)
8. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
The attachments can be used during
the engine warm-up period after the
transmission has been warmed up
and may require the choke control be
pulled out slightly.
16
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
PURGETRANSMISSlON
_I_CAUTION: Never engage or disen-
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the
transmission be purged before operating
tractor for the first time.
This procedure will remove any trapped
air inside the transmission which may
have developed during shipping of your
tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstalla-
tion before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in freewheeling
position (See "TO TRANSPORT" in
this section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this procedure there will
be no movement of drive wheels. The air
is being removed from hydraulic drive
system.
5. Move motion control lever to neutral
(N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing
freewheel control in driving position
(See "TO TRANSPORT" in this section
of manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
8. Slowlymovemotioncontrollever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
Your tractor is now purged and now ready
for normal operation.
MOWlNGTIPS
Mower should be properly leveled for
best mowing performance. See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
MULCHING MOWlNGTIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
i__i_71" _ Max 1/3"
17
MAINTENANCE SCHEDULE _e_ s ,_ _ _ ,__o_j_"
FILL IN DATES _, _O_ _O_ _;_ _
AS YOU COMPLETE _ _ ,4,q; ,-,t"j3 _,'_ ,-4_
REGULAR SERVICE __R_V CE DATES
Check Brake Operation _
Check Tire Pressure
Check Operator Presence and
TInterlock Systems V f
RCheCk for Loose Fasteners _11_7
CA Sharpe_Rep_ace Mower Blades
T Lutxication Chart
O Check Battery Level
RClean Battery and Terminals
Check Transaxle Cooling
Adjust BEadeBelt(s) Tension
Adjust Moron Ddve Belt{s) Tension
Check Engine Oil Level
Change Engine Oil
EClean Air Filter
NClean Air Screen
IG Inspect MufflerlSpark Arrester
Replace Oil Filter (If equipped)
EN Clean Engine Co_ing Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
_" i/
i/ v'_
Y,
t/ v'
v'
1 - Change more olten when otc_mg under a heavy loador in hig_ ambient lemperaturu. 5 - If equipped wi0_adjustable =P/st_11.
2 * Service mo_ olttm wheq oper=ztingin dm_ or dusty COnditions. 6-NO_required it equipped v_th mainte_znce-free batte_,
3 * If equipped WID1 OH lilt_r, _nge ONeve_, 50 h(XJll=.
4 - Replace blades more olten vA_enrnowlx_ in r.sndy s_J.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each
season.
Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
7 - T_ghtenfrofltaxle pivot _dt to 35 IIt.4be.m_ximum.
DO not o_hten.
LUBRICATION CHART
Zerk Zerk
_Front Wheel
Bearingzerk _earing Zerk
-- i
_Engine .. ,__ -..
=___._ =i
= = =
t i
_General Purpose Grease
<_Refer to Maintenance "Engine"Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricatin_ bearings. If you feel
they must be lubncated, use only a dry,
powdered graphite type lubricant
sparingly.
18
TRACTOR
'Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
fiat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in the
disengaged position.
When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and fiat
washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer
and fiat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is grade 8 heat
treated. Mandrel
Trailing Assembly
Lock Washer,._"_/'.._/'_'-'_ _Star
HexBo,t_--%anter
(Grade8)*_;_' Hole
*A Grade 8 Heat Treated Bolt Can Be
IdentifiedBy Six Lines On The Bolt Head
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade -but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
Center
Hole
5/8" Bolt
19
. BATTERY
"Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life,
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See =REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis-
sion while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high
pressure water or steam to clean
transaxle.
Inspect cooling fan to be sure fan
blades are intact and clean.
Inspect cooling fins for dirt, grass
clippings and other materials. To
prevent damage to seals, do not use
compressed air or high pressure
sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
center/department.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES
-30" 0" 30"
TEMPERATURE _ANGE ANTICIPATED BEFORE NEXT OIL CHANGE
.
2O
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when
used above 32°F. Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one year.
Check the crankcase oil level before
starting the engine and after each eight (8)
hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove cap from end of drain valve
and install the drain tube onto the
fitting.
3. Unlock drain valve by pushing inward
slightly and tuming counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
Remove the drain tube and replace
the cap onto to the end of the drain
valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.
8. Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate
reading. Keep oil at "FULL" line on
dipstick.
Oil DrainValve
Closed ",_
and __r_ ....-
Locked if--_---------'Tf_c__- I
Cap _"_
Drain Tube
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
extemal surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due
to overheating.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Remove knobs and cover.
TO SERVICE PRE-CLEANER
2. Wash it in liquid detergent and water.
3. Squeeze it dry in a clean cloth.
4. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
NOTE: If very dirty or damaged, replace
pre-cleaner.
TO SERVICE CARTRIDGE
5. Clean cartridge by tapping gently on
fiat surface. If very dirty or damaged,
replace cartridge.
6. Reinstall precleaner cartridge, cover
and secure with knobs.
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deteriora-
tion of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge.
Foam
Pre-Cleanel
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
21
IN-LINE FUEL FILTER
"The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-
tor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. immediately wipe up any spilled
gasoline.
Clamp
Fuel Filter_
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened
engine life.
22
,_ CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake,
2, Place motion control lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position•
4. Turn ignition key "OFF" and remove key.
5, Make sure the blades and all moving parts have completely stopped,
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in =DISEN-
GAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and lift
clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from
rear deck brackets by removing
retainer springs.
8. Disconnect front links from deck by
removing retainer springs.
9. Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.
Small Retainer
Clutch Spring
Spdn_
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in
frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its
highest position.
2. Slide mower under tractor with
discharge guard to right side of tractor.
3. Lower lift lever to its lowest position.
4. Install mower in reverse order of
removal instructions.
Suspension
Arms •.
Pulley
Retainer
Anti-Sway
(Both Sides)
Housing
Guide \
sRetainer
Spring Bracket
23
TO LEVEL MOWER HOUSING
"Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or
underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance =A" on
both sides of mower should be the
same or within 1/4" of each other.
If adjustment is necessary, make
adjustment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:Each full turn of adjustment nut will
change mower height about 118".
Recheck measurements after adjust-
ing.
Bottomedge of Bottom edge of
mower to ground mower to ground
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
When distance =D" is 1/8" to 1/2" lower
at front than rear, tighten nuts =F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links.
Tighten nut °E" on both front links an
equal number of turns.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
_\\ ,. ool ..Mandrel
Nut
Both Front Links Shouldbe Equal in Length
QSuspension
GO
LiRLink A_
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
Front I
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be
replaced without toots. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
this manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
4. Install new belt in reverse order of
removal.
5. Make sure belt is in all pulley grooves
and inside all belt guides.
6. Install mower in reverse order of
removal instructions.
24
Mandrel Idler Pulleys
Mandrel
Pulley
TO ADJUST BRAKE
Your tractor is equipped with an adjust-
able brake system which is mounted on
the side of the transaxle.
if tractor requires more than six (6) feet
stopping distance at high speed in
highest gear on a level dry concrete or
paved surface, then brake must be
adjusted.
1. Depress clutch/brake pedal and
engage parking brake.
2. Measure distance between brake
operating arm and nut "A" on brake
rod.
3. If distance is other than 1-9/16",
loosen jam nut and turn nut "A" until
distance becomes 1-9/16". Retighten
jam nut against nut "A".
4. Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest
gear, further maintenance is neces-
sary. Contact your nearest Sears or
other qualified center.
WITH PARKING BRAKE "ENGAGED"
. Operating
Arm
If further brake
adjustment is necessary contact your nearest
authorized service center/department.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.
1. Remove mower (See =TO REMOVE
MOWER" in this section of this
manual.)
2. Remove belt from stationary idler and
clutching idler.
3. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and over
cooling fan blades.
4. Pull belt toward front of tractor and
remove downward from around
engine pulley.
5. Install new belt by reversing above
procedure.
EnginePulley--
ClutchingIdler
Stationary Idler j
Transmission
Input Pulley "_ .............
TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
1. Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.
2. Start engine and move motion control
lever until tractor does not move
forward or backward.
3. Hold motion control lever in that
position and turn engine off.
4. While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the
neutral (N) (lock gate) position.
6. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral
25Position, follow these steps:
1. Loosentheadjustmentbolt.
'2. Movethe motioncontrollever1/4 to
1/2inchinthedirectionit istryingto
creep.
3. Tightenadjustmentboltsecurely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied.
Motion Control Lever
NOTE: To seal tire punctures and prevent
fiat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Washers
Retaining
Ring
Neutral
Lock
Gate
TRANSMISSION REMOVAL/REPLACE-
MENT
Should your transmission require
removal for service or replacement, it
should be purged after reinstallation and
before operating the tractor. See =PURGE
TRANSMISSION" in the Operation
section of this manual.
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble per
instructions in the Assembly section of
this manual.
FRONT WHEEL TOE-INICAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. If damage
has occurred to affect the front wheel toe-
in or camber, contact your nearest Sears
or other qualified service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key -Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle.
Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
Axle_Cover
_'_Square Key (Rear
Wheel Only)
TO START ENGINE WITH A WEAK
BATTERY
_k CAUTION: Lead-acid batteries
generate explosive gases. Keep sparks,
flame and smoking matedals away from
batteries. Always wear eye protection
when around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE
section of this manual).
If =jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt negative grounded system.
The other vehical must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect each end of the RED cable to
the POSITIVE (+) terminal of each
battery, taking care not to short
against chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully
charged battery.
3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
26
Terminal
Hex
Bolt
REPLACING BATTERY
_CAUTIQN: Do not short ba.ttery
terminals oy allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, atc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
1. Lift seat pan to raised position and
open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
3. Install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
5. Connect BLACK grounding cable to
negative (-) terminal with remaining
hex bolt and keps nut. Tighten
securely.
6. Close battery box door.
Batter
Box Door
Positive (Red) Negative
Cable (Black) Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poody, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL
ASSEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. To replace, reverse above procedure.
\
\
\ _ht rWire
27
ENGINE
=Maintenance, repair, or replacement of
the emission control devices and systems,
which are being done at the customers
expense, may be performed by any non-
road engine repair establishment or
individual. Warranty repairs must be
performed by an authorized engine
manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
1. With engine not running, move throttle
control lever to fast position.
2. Check that swivel is against stop. If it is
not, loosen cable clamp screw and
pull cable back until swivel is against
stop. Tighten cable clamp screw
securely.
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
1. With engine not running, move choke
control (located on dash panel) to full
choke position.
2. Loosen knob and remove cover
assembly from air cleaner.
3. Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw
securely.
4. Replace air cleaner cover assembly
and tighten knob.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your
engine does not operate propedy due to
suspected carburetor problems, take your
tractor to an authorized service center for
repair and/or adjustment.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact a Sears or other
qualified service center,, which has
proper equipment and experience to
make any necessary adjustments.
Swivel Clamp
Screw
28
Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.
ILCAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section
of this manual).
3. Lubricate as shown in the Mainte-
nance section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMI-
NALS" in the Maintenance section of
this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: it is important to prevent
gum deposites from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage.
Also, experiance indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of and engine
while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the
fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes alter adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINEOIL
Drain oil (with engine warm) and replace
with clean engine oil. (See =ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to =START" position
for afew seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows conden-
sation to form and will cause your
tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
29
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Will not start
Hard to start
Enginewill not
turn over
Engine clicks but
_vill not start
Loss of power
1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.
1. Fill fuel tank.
2. See =TO START ENGINE"
in Operation section.
3. Wait several minutes before
attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carbure-
tor, refill tank with fresh
gasoline and replace fuel
filter.
8. Check all widng.
9. See "To Adjust Carburetor"
in Service Adjustments
section.
10. Contact aSears or other
qualified service center.
4. Bad spark plug. 4.
5. Dirty airfiltec 5.
6. Dirty fuel filte_ 6.
7. Waterinfuel. 7.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10.Engine valves out of
adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
,
7.
.
,
2.
.
4.
5.
6.
7.
.
.
,
2.
3.
4.
,
2.
.
2.
.
4.
5.
Loose or damaged wiring. 6.
Carburetor out of adjustment. 7.
Engine valves out of 8.
adjustment.
Brake pedal not depressed. 1.
Attachment clutch is 2.
engaged.
Weak or dead battery. 3.
Blown fuse. 4.
Corroded battery terminals. 5.
Loose or damaged wiring. 6.
Faulty ignition switch. 7.
Faulty solenoid or starter. 8.
Faulty operator presence 9.
switch(es).
Weak or dead battery. 1.
Corroded battery terminals. 2.
Loose or damaged wiring. 3.
Faulty solenoid or starter. 4.
Cutting too much grass/too 1.
fast.
Throttle in "CHOKE" 2.
position.
Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
Check all wiring.
See "To Adjust Carburetor" ir
Service Adjustments section.
Contact a Sears or other
qualified service center.
Depress brake pedal.
Disengage attachment
clutch.
Recharge or replace battery.
Replace fuse.
Clean battery ternlinals.
Check all wiring.
Check/replace ignition
switch.
Check/replace solenoid or
starter.
Contact a Sears or other
qualified service center.
Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or
starter.
Set in "Higher Cut" position/
reduce speed.
Adjust throttle control.
3O
.TROUBLESHOOTING CHART
CAUSE CORRECTION
PROBLEM
Loss of power
(continued)
Excessive
vibration
Engine continues
to run when
operator leaves
seat with
attachment
clutch engaged
Poorcut-uneven
Mower blades will
not rotate
3. Build-up of grass, leaves
and trash under mower.
4. Dirty air filter.
5. Low oil level/didy oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
1O.Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13.Loose or damaged wiring.
14.Carburetor out of
adjustment.
15. Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Faulty operator-safety
presence control system.
.
2.
3.
4.
5.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves,
and trash under mower.
Bent blade mandrel.
Clogged mower deck vent
from build-up of grass,
leaves, and trash around
mandrels.
1. Obstruction in clutch
mechanism.
2. Worn/damaged mower
drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
3. Clean underside of mower
housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Drain fuel tank and refill
with fresh gasoline.
9. Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
10.Connect and tighten spark
plug wire.
11.Clean engine air screen/
fins.
12.Clean/roplace muffler.
13.Check all wiring.
14.See "To Adjust Carburetor"
in Service Adjustments
section.
15. Contact a Sears or other
qualified service center.
1. Replace blade.
Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose pad(s).
Replace damaged parts.
.Check wiring, switches and
connections. If not corrected
contact a Sears or other
qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Replace blade mandrel.
5. Clean around mandrels to
open vent holes.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Replace blade mandrel.
31
,TROUBLESHOOTING CHART
PROBLEM CAUSE
Poor grass 1. Engine speed too slow.
discharge 2.
3.
4.
5.
6.
7.
8.
9.
Travel speed too fast.
Wet grass.
Mower deck not level.
Low/uneven tire air pressure
Worn, bent or loose blade.
Buildup of grass, leaves and
trash under mower.
Mower drive belt worn.
Blades improperly installed.
Headlight(s) not
working
if so equipped)
Battery will not
charge
Loss ofddve
Engine "backfires"
when turning
engine
"OFF"
10.Improper blades used.
11.Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
1. Switch is "OFF".
2. Bulb(s) or lamp(s) burned out
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.
1. Freewheel control in
=disengaged" position.
12. Motion drive belt worn,
damaged, or broken.
3. Air trapped in transmission
during shipment or
servicing.
1. Engine throttle control not
set at "SLOW"
position for 30 seconds
before stopping engine.
CORRECTION
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
1O.Replace with blades listed
in this manual.
11.Clean around mandrels to
open vent holes.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connec-
tions.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connec-
tions.
3. Replace regulator.
4. Replace alternator.
1. Place freewheel control in
"engaged" position.
2. Replace motion drive belt.
3. Purge transmission.
.Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.
32
SCHEMATIC
TRACTOR - - MODEL NUMBER 917.272441
BATTERY
AMMETER
(OPTIONAL)
IGNITION
SWITCH
FUSE
SOLENOID
SEAT SWITCH
NOT OCCUPIED)
t i
FUEL SHUT-OFF _
SOLENOID
(IF SO EQUIPPED)
_2(2 SPARK
IGNITION PLUG
UNiT GAP
PLUGS ON
"rWIN CYL ENGINES) -i
--
IGNITION SWITCH
OFF _'C_A1 NONE
R.UNP,.IGHT B÷At A2+L
. RUN B÷At NONE
START B + S+ AI NONE
e
NON-REMOVABLE
CONNECTIONS
Q
REMOVABLE
CONNECTIONS
BROWN
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
33
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.272441
33-_
26
I
I
2s
/
/
//
J
/
34
-ELECTRICAL TRACTOR -- MODEL NUMBER 917.272441
KEY PART
NO. NO.
1 163465
2 74760412
8 156417
16 153664
21 175688
22 4152J
24 4799J
25 146147
26 175158
27 73510400
28 4207J
29 121305X
30 175566
33 140403
40 178437
41 71110408
42 131563
43 178861
45 122822X
52 141940
DESCRIPTION
Battery12 Volt 28 Amp
Bolt,Hex Head 1/4-20 uric x 3/4
Case, BatteryMech Hinge
Switch,Intedock N OpnlN Opn
Harness,LightSocket (includes4152J)
Bulb,Light
Cable, Battery,6 Gauge, Red, 11"
Cable, Battery,6 Gauge, Red, WI16 Wire
Fuse, 20Amp
Nut Keps Hexll4-20 Unc
Cable, Ground,6 Gauge, Black, 12"
Switch,PlungerNormalOp Olive
Switch,Ignition
Key, Ignition
Harness, Ignition
Bolt,Hex Head, Fin. 1/4-20 x 112
Cover,Terminal,Red
Solenoid
Ammeter Rectangular
ProtectionWire Loop
NOTE: All componentdimensionsgiven inU.S. inches
1 inch= 25.4 mm
35
TRACTOR - - MODEL NUMBER 917.272441
"CHASSIS AND ENCLOSURES
28
39
166
208.
58
208
74
3_4
38 4
208
36
TRACTOR - -MODEL NUMBER 917.272441
:CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
I 174619 ChassisStamping
2 176554 Drawbar
3 17060612 Screw 3/8-16 x 3/4
5 155272 BumperHood/Dash
9 168337X013 Dash
10 STD533710 Bolt, Carriage 3/8-16 x 1
11 155927 Panel, Cash,L.H.
13 172107)(010 Panel, Dash, R.H.
14 17490608 Screw Thdrol3/8-16 x 1/2
17 174330X612 HoodAssembly
18 126938X BumperHood
25 19131312 Washer 13/32 x 13/16 x 12 Gauge
26 STD541437 Nut
28 177403 GrilleLens Asm
29 174332X599 Lens,Grille
30 175692X612 Fend/FtrestPnt STLT
31 139976 Bracket,Fender Support
37 1749(3508 Screw Thdrol 5/16-18 x 1/2 Tyt
38 175710 Bracket Asm. PivotMower Rear
39 174714 Bracket, Pivot
58 174930 Duct AirEngine P/L LT
60 72140606 BoltRdhd Sqnk 3/8-16 UNC x 3/4
64 154798 CashLowerSTLT
74 73680600 NutCrownlook318-16UNC
142 165867 PlateReinforcementSTLT
143 154966 BracketSwaybarChassis
144 175582 BracketPnt FootrestSTLT
145 156524 Jod PivotChassis/Hood
159 155123X428 Cupholder
166 164863 Screw HwhdHi Lo#13-16 x 3/4
206 170165 Bolt ShoulderS/16-18TT
207 17670508 ScrewThdrol 5/16-18xl/2TYTT
208 17670608 Screw Thdrol 3/8-16 x 112
212 175143 InsertLens Reflective
- - 5479J Plug, Button
NOTE: Allcomponentdimensionsgivenin U.S. inches
1 inch= 25.4 mm
37
TRACTOR - - MODEL NUMBER 917.272441
GROUND DRIVE
57
32 30 62
52 36
16 /_32
212
70 116
1
"26
38
TRACTOR - - MODEL NUMBER 917.272441
"GROUND DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1...... Transaxle(See Breekdown) 65 S'10551143
HydreGr314-0510 66 154778
8 165866 Red ShiftFenderAdjust 70 134683
10 STD561210 Pin Cotter 1/8 x I CAD 71 169183
14 10040400 WasherLook Hvy Helical 73 169182
15 74490544 BoltHex FLGHD 5/16-18 x Gr 5 74 137057
16 ST0541431 Nut LookHex W/Ins. 5/16-18 Unc 75 121749X
19 STD541437 Nut LockHex W/Wsh 3/8-16 Unc 76
21 130564 Knob,Deluxe 1/2-13 77
22 169498 Red, BrakeHydro 78
24 73350600 Nut, Hex Jam 3/6-16 Unc 81
25 106888X Spring,BrakeRed 82
26 STD551037 Washer 83
27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 84
28 175765 Red, ParkingBrake 89
29 71673 Cap, ParkingBrake 90 124346X
30 169592 Bracket,Transaxle 95 169497
32 74760512 Bolt Hex Hd 5/16-18 Uncx 3/4 96 4497H
34 175578 Shaft, Foot Pedal 116 72140608
35 120183X Beering,Nylon 120 73900600
36 19211616 Washer 150 175456
37 1572H Pin,Roll 151 19133210
38 165936 Pulley,Composite,Flat 156 166002
39 74760648 BoltFin Hex 3/8-16 x 3 158 165589
40 175461 Spacer,Split 159 165494
41 175556 Keeper,Belt Idler 161 72140406
42 19131312 Washer 13/32 x 13/16 x 12 Ga. 162 73680400
47 127783 Pulley,Idler,V-Groove 163 74780416
48 154407 Bsllcrank,Clutch 164 19091010
49 123205X Retainer,Belt 165 165623
50 STD523715 Bolt 166 166880
51 STD541437 NutCrownleck 3/6-16UNC 168 165492
52 S'1"D541431 Nut, Crewnlook5/16-18Unc 169 165580
53 105710X Link, Clutch 197 169613
55 105709X Spring,Return,Clutch 198 169593
56 17060616 Screw 3/6-16 x I 199 189612
57 140294 V-Belt 200 72140508
59 169691 Keeper,CenterSpan 202 72110614
61 17060612 Screw. 3/6-16x 3/4 212 145212
62 8883R Cover, Pedal
63 175410 Pulley,Engine
64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5
DESCRIPTION
Washer
KeeperBeltEngineHydro
KeeperBeltEngine
StrapTorqueLh Hydro
StrapTorqueRh Hydro
Spacer
Washer 25/32 x 1-1/4 x 16 Ga.
STD581075 E-Ring
123583X Key, Square
121748X Washer 25/32 x 1-5/8 x 16Ga.
165596 ShaftAsmCressTapered
165711 SpdngTorsion
19171216 Washer 17/32 x 3/4 x 16Ga.
169594 LinkTransaxle
164890X428 Console,Shift
NutSeff-ThdWsh-hd 1/4 Zinc
Control BypassHydro20*Tires
RetainerSpring1"Zinc/cod
BoltRdhd Sqneck 3/8-16 x 1
NutLock Fig3/6-16
SpacarRetainer
Washer 13/32 x 2 x 10 Ga.
Washer Srrted51161Dx 1.125
BracketShiftMount
HubTapered FlangeShiftLt
BoltRdhd Sqnk 114-20x 314Gr 5
NutCrewnlockII4-20 Unc
BoltHex Fin 1/4-20 Uncx 1 Gr 5
Washer5/8 x.281 x 10 Ga
BracketPivot Lever
Screw 5/16-18 x 518
BoltShoulder5116-18 x.561
PlateFastening
Nyliner Snap-In 5/8"1D
WasherNyl 718ID x .105" Hyd
Bolt Shoulder5/16-18UNC
BoltRdhd Sgnk5/16-18UNC x 1
BoltCarr Sh 3/8-16 x 1-3/4 Gr.5
Nut Hex Flange Lock
NOTE: AllcomponentdimensionsgiveninU,S.
inches I inch= 25,4 mm
39
TRACTOR - - MODEL NUMBER 917.272441
STEERING ASSEMBLY
_-;_---_30
i..... .I-._._ j i '_
j/
47
40
TRACTOR-- MODEL NUMBER 917.272441
=STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 159944X428 SteeringWheel
2 154427 Axle AssemblySTMP DmppadSTL
3 169840 SpindleAssembly,L.H.
4 169839 SpindleAssembly,R.H.
5 6266H Bearing,Race, Thrust,Hardened
6 121748X Washer 25/32 x 1-518x 16 Gauge
7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge
8 12000029 Ring,Klip
9 3366R Beadng,SteeringColumn
10 175121 DragUnk
11 STD551137 Washer, Lock
13 136518 Spacer Brg AxleFront
15 145212 Nut, Hexflange Lock
17 177876 ShaftAssembly,Steering
26 126847X Bushing,Link, Drag
28 19131416 Washer 13/32 x 718x 16 Gauge
29 17060612 Screw 3/8-16 x 3/4
30 S'1_o61210 Pin
32 130465 Rod,Tie
36 155099 Bushing,Steering
37 152927 Screw
38 159946X428 insert, Steedng Wheel
39 19132411 Washer 13/32 x 2-3/8 x 12 Gauge
40 _1537 Nut LockCenter 3/8-24 UNF
41 159945 Adaptor,SteeringWheel
42 145054x428 Boot, Steedng Shaft
43 121749X Washer 25/32 x 1o114x 16 Gauge
44 153720 ExtensionShaftSteering LR.LT
46 121232X Cap, Spindle
47 6855M Fitting,Grease
51 STD541431 NutLockHexw/Ins. 5/16-18UNC
54 7478(_20 BoltFin Hex 5/16-18 UNC x 1-1/4
63 S'fD523710 Bolt,Fin Hex 3/8-16 UNC x 1 Gr 5
65 160367 Spacer Brace Axle
67 72140618 BoltRdhd Sqnk 3/6-16 x 2-1/4
68 169827 Axle, Brace
71 175146 SteeringASm
82 169835 BracketSusp Chassis Front
85 133835 Fastner ChristmasTree
88 175118 BoltShoulder7/16-20
91 175553 ClipSteering
NOTE: AllcomponentdimensionsgiveninU.S. inches
1 inch = 25.4 mm
41
ENGINE
TRACTOR - - MODEL NUMBER 917.272441
2
1_ 14
38
31
29
81
i
37
33
OPTIONAL EQUIPMENT
Spark Arrester
KEY PART
NO. NO.
1 170546
2 17720410
3......
4 149723
5 160589
6 159955
8 171877
10 162797
11 1004(3500
12 71070512
13 165391
14 148456
16 STD551237
17 17490624
23 169837
KEY PART
DESCRIPTION NO, NO.
Control,Throttle 25 145996
Screw, Hex Head, Thread Cutting 26 73920600
1/4-20 x 5/8 29 137180
Engine,(SeeBreakdown) 31 IG9202X
B&SModeINo,407777-0121-E3 32 158990
Muffler
ExhaustTube Rh 33 123487X
ExhaustTube Lh 37 137040
Bolt 5/16-18 x 3/4 38 148315
ShieldBrowning 44 17670412
WasherLock 516
Screw Hex Hd Cap 5116-18x 3/4 45 17000612
Gasket Muffler 46 19091416
Tube DrainOil Easy 81 73510400
Washer
Screw Thdrol3/8-16 x 1-1/2
ShieldBm/DbrGuard
i
DESCRIPTION
ControlCable
Hut Keps 316-24
,_d'restor,Spark
Tank,Fuel
Cap Assembly,FuelSears,
Vented
Clamp,Hose
Line, Fuel
Plug. DrainOil Easy
Screw,Hex Washer Head,Thd.
Roll. 114-20x 3/4
Screw Hex Wsh Thdr 3/8-16 x 3/4
Washer 9/32 x 718x 16 Gauge
NutKeps Hex 1/4-20Unc
NOTE: AllcomponentdimensionsgiveninU,S. inches
1 inch= 25.4 mm
42
'LIFT ASSEMBLY
41
TRACTOR - - MODEL NUMBER 917.272441
3
2
6
7
,8
//
/ /
/ /
/' /
5
20 161718 20
KEY PART
NO. NO. DESCRIPTION
1 159460 Lilt Lever Inner Wire Assembly
2 159471 Shaft Assembly, Lift
3 105767X Pin, Groove
4 12000002 E-Ring
5 19211621 Washer 21/32 x 1 x 21 Gauge
6 120183X Bearing,Nylon
7 125631X Grip, Handle, Fluted
8 122365X Button, Plunger, Red
11 139865 Link, Lilt, L.H.
12 139866 Link, Lift, R.H.
13 STD624008 Retainer Spring
15 173288 Link, Front
16 73350800 Nut, Hax, Jam 1/2-13 UNC
17 175689 Trunnion
KEY PART
NO. NO. DESCRIPTION
18 73800800 Locknut,Hex,w/Washer Insert
1/2-13UNC
19 139868 Arm,Suspension,Rear
20 163552 RetainerSpring
31 169865 Bearing, Pvt, Lift
32 73540600 Nut. Crownlock3/8-24
36 155097 PointerHeight Indicator
37 123935X PlugHole
38 1706_516 Screw 5/16-18 x 1
40 19112410 Washer 11/32 x 1-1/2 10 Ga.
41 155098 IndicatorHeight
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
TRACTOR - - MODEL NUMBER 917.272441
"SEAT ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 140123 Seat
2 140551 Bracket, Pivot, Seat
3 71110616 Bolt
4 19131610 Washer 13/32 x 1 x 10 Gauge
5 145006 Clip, Push-In Hinged
6 STD541437 Nut
7 124181X Spring,Seat
8 17000616 Screw 3/8-16 x 1-1/2
9 19131614 Washer 13132x 1 x 14 Gauge
10 174894 Pan, Seat
11 166369 KnobSeat
12 121246X Bracket,Switch Mounting
KEY PART
NO. NO. DESCRIPTION
13 121248X Bushing,Snap
14 72050412 Bolt,Carriage 1/4-20 x 1-1/2
15 134300 Spacer, Split .28 x .88
16 121250X Spring
17 123976X Locknut,Flange 1/4 Grade 5
21 171852 Bolt,Shoulder 5116-18UNC
22 S'1_541431 Nut
24 19171912 Washer 17132x 1-3/16 x 12 Ga.
25 127018X Bolt, Shoulder 5/16-18 x .62
NOTE: h31componentdimensionsgiveninU.S.
inches 1 inch= 25.4 mm
44
DECALS
TRACTOR - - MODEL NUMBER 917.272441
9
21 4 13 lO 16 2o
8
KEY PART
NO, NO.
1 156811
2 165407
3 177356
4 177357
5 174322
6 133644
7 177355
8 172331
9 163204
10 156439
12 146046
KEY PART
DESCRIPTION NO. NO.
Decal, Oper. Instr. 13 177284
Decal, HP Engine 14 160396
Decal, Hood,R.H. 16 138047
Decal, Hood, L.H. 20 140616
DecalHead Replacement 21 164065
Decal,CustomerMaintenance - -138311
Decal, HoodSide -- 165800X428
Decal, Deck - - 165799X428
Decal, Fender,Craftsman - -169210
Decal,FenderDanger -- 178423
Decal, V-BeltDriveSchematic - - 178424
DESCRIPTION
Decal, LowerDash
Decal, V-Belt Schematic
Decal, BatteryDiehard
Decal, BatteryDngr/PsnEng
Decal, StingWhl
Decal, LiftHandle
Pad FootrestLHSTLT
PadFootrestRH STLT
Decal By Pass LT Hydro
Owner'sManual,English
Owner'sManual,Spanish
WHEELS &TIRES
2_5,8
74,10
tl
KEY PART
NO, NO.
1
2
3
4
5
6
7
8
9
10
11
DESCRIPTION
59192 Valve Cap,Tire
65139 Stem, Valve
106222X Tire,Front
59904 Tube, FrontTire
(NotProvided,Service ItemOnly)
106732X427 Rim,Front
2781-1 Fitting,Grease (FrontWheel Only)
9040H Bearing,Flange(FrontWheal
Only)
106108)(427 Rim,Rear
122082X Tire,Rear
7152J Tube, Rear Tire
(Not Provided,Sewice Item Only)
104757X428 Cap, Axle
144334 Sealant, Tire 10 oz.
NOTE: All component dimensions given in U.S.
inches I inch = 25.4 mm
45
TRACTOR- - MODEL NUMBER 917.272441
MOWER DECK
21 22
_23 24
29 _
.112
27
46
TRACTOR --MODEL NUMBER 917.272441
M(_NER DECK
KEY PART KEY PART
NO, NO. DESCRIPTION NO. NO.
I 165892 Mower DeckAssembly,42" 68 144959
2 STD533107 Bolt 92 73800600
3 138017 BracketAssembly,Sway Bar, 101 136420
Front 102 71081010
4 165460 BracketSway Bar 38142"eck 103 19061216
5 STD624008 RetainerSpdng 104 STD551110
6 130832 Arm,Suspension,Rear 105 160793
8 850857 Bolt,Hex 3/6-24 x 1.25 Gr. 8 106 2029J
9 STD551137 Washer, Lock 111 155197
10 140296 Washer,Hardened 112 155198
11 134149 Blede,Mulching 113 17060514
13 137645 ShaftAssembly, Mandrel,Vented 114 STD541431
14 128774 Housing.Mandrel,Vented 115 72110504
15 110485X Beadng.Ball,Mandrel 116 4898H
16 174493 Stripper,MowerDock 117 165746
18 72140505 Bolt,Cardage 5/16-18x5/8 118 73930600
19 132827 Bolt.Shoulder 119 S'1_551037
20 159770 Baffle, Vortex 121 143723
21 STD541431 NutCrownlock5i16-18UNC 129 19131312
22 134753 Stiffener Bracket 130 STD523710
23 131267 Bracket, Deflector 131 $11To33710
24 105304X Cap, Sleeve 142 165890
25 123713X Spring.Torsion.Deflector 143 157109
26 110452X Nut, Push 144 158634
27 130968X428 Shield,Deflector 145 165888
28 19111016 Washer 11132x 5/8 x 16 Ga. 146 171977
29 131491 Rod,Hinge 147 131335
30 157722 ScrewThdmlWasher Head 148 169022
31 129963 Washer,Spacer 149 165898
32 153535 Pulley,Mandrel 150 19091216
33 137266 Nut, Toplock,Flanged 151 169670
34 $30533717 Bolt 152 169676
36 131494 Pulley,Idler,Flat 153 169674
37 STD551037 Washer 13/32 x 13116x 16 Ga 154 169675
40 STD541437 NutCrownlock3/8-16UNC 155 169671
44 140088 Guard,Mandrel,L.H. 156 169672
45 STD624003 Retainer 157 169669
46 137729 Screw,Thd. Roll 1/4-20 x 5/8 158 17720410
48 133944 Washer,Hardened 159 72140614
49 174284 RollerAssembly, CamFollower 130794
50 131340 Bolt,Shoulder #10-24 Gr. 5
51 STD541410 Locknut - - 169583
52 139888 Bolt,Shoulder 5/16-18 UNC
53 131845 ArmAssembly, Pad, Brake
54 133943 Washer,Hardened
55 155046 Arm,Idler
56 165723 Spacer,Retainer
59 141043 Guard,TUV Idler
67 149846 KnobCustomOval
DESCRIPTION
V-Bolt
Nut LockHex w/Ins. 3/8-16
MulcherCover
Screw Pan Hd Phillips10-24 x 5/8
Washer #10
Washer, Lock
LatchAssembly,Bagger
Nut,Weld
Bracket,Gauge. Wheel LH.
Bracket,Gauge, Wheel R.H.
Screw Taping5/16-18
Nut, Hex, Keps 5116-18 Uric
Bolt,Carriage 5116Unc x 112
Bolt,Shoulder
Wheel,Gauge
Nut, Centedock318-16
Washer 3/8 x 718x 14 Gauge
Bracket
Washer 13/32 x 13116x12 Ga.
Bolt.FinHex 3/6-16 Uncxl Gr. 5
Bolt,Rdhd Sqnk3/8-16UNCx 1
AnnSpdngBrakeMower
BracketArm Idler42"
Keeper Belt42" ClutchCable
Pulley IdlerFlat
BoltCarriageIdler
SpringExtension
SpringReturnIdler
RetainerSpringYellowZinc
Washer 9132 x 3/4 x 16 Ga.
BracketClutch
CableClutch 42 In
Washer Flat 3/8" Type B
Spring Retainer
SpdngRetentionLever
Spacer
RedClutch
Screw Hex Thd Cut 114-20x5/8
BoltRdhd Sqn3/8-16 UNC x 1-3/4
MandrelAssembly(IncludesKey
Numbers6-10, 13-15, 31 and 32)
MowerDeck,Complete(Standard
Deck, OrderSeparatelyMulcher
PlateandGaugeWheel
Components)
NOTE: AllcomponentdimensionsgiveninU.S.inches
1 inch= 25.4 mm
47
81
77
79
73
17
16
32
351_
64
93
6O
63
58
119-
120-
109
19
124
12
{128
/
o
, ;o
| |
oO
mo
r- m
zl-
"z
ice
O=Jb
TRACTOR -- MODEL NUMBER 917.272441
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510
KEY PART KEY PART
NO. NO, DESCRIPTION NO. NO. DESCRIPTION
1 170351 MainHousing,Assembly 59 170408 Rotor,Brake
2 170352 SideHousing,Assembly 60 142883 Brake Puck
3 170353 Center Section,Assembly 61 142882 Puck Plate
4 170354 Swashplata,TrunionMachined 62 142887 BrakeActuatingPin
5 169898 Block- Assembly 63 170410 Hfhcs 1/4-20x2 W/
6170355 Seelant 10.50z Patch,SpacialFlange
7 170356 Hex Flange Screw114-20X 1.25 64 142892 Bolt,114-20X 1 W/Patch
8 170357 Stud,5/16-24 HexDoubleEnd 65 170411 Spacer
9 170358 Shaft, Input 66 170412 Spdng,BrakeArmBias
10 170359 Ring-Retaining 67 170413 Sq. Hd. Boil5/16-24-Ribbed
11 170360 Spacer 68 170414 Arm, Brake
12 169870 Ring-Retaining 69 170415 SlottedHex Nut 5/16-24
13 170361 Seal, Lip .67 X 1.58 X .276 70 170416 Cotter Pin 3/32 X 3/4
14 169869 Ball Brg17ramIdX 40mm Od X 71 170417 CompressionSpringBrakeAnti-
l_rnrn Drag
16 170362 Hex FlangeHead Screw5/16- 72 170418 Washer, Ht .6 I.D. X 10.D. X
24X0.75 .032
17 170363 LipSeal 18 X 32 X 7 73 142884 Flat- Washer 11/32 I.D. X 718
18 170364 Arm,Control O.D
19 150771 Bearing,30x52x13 Thrust 74 170419 Oil Seal .625 X 1.0 X .25
23 170365 CheckPlugAssembly,Washer 75 170420 Check PlugAssembly, .027,
24 170366 Shaft, Motor Washer
27 170367 Gear -Pinion, 13t 76 170421 Stud, 5/16-24 FrictionPack
28 170368 10U48tGear 77 170422 Puck, .330 X 1.50 X .0975
29 170369 Gear, 10t Jackshaft 78 142969 Spdng,HelicalComp
30 170370 60t BullGear 79 142980 Spacer
31 170371 Staeve Baadng .75 X 1.575X 80 150778 Hex Lock Nut5/16-24Unjf(Nyion
.625 Insert)
32 170389 SleeveBeadng(Outboard) 81 170423 Wedge, FrictionPack
.75x1.750x.625 82 170424 Clip,Washer .316x1.50x.1046
33 142991 Washer, 314Id X 1-112Od X .13 (Plated)
Thk 83 161168 Pin, StandardHeadless
34 170390 Lip SealAxle Seal 84 170425 Fitting,5/16 Sae 5/32 Tube
35 170391 Shaft, Axle .75 X 11.39 {Key, 85 170426 Hose,ExpansionTank
R.H.) 87 142917 Cap - PoppatValve
36 170392 Shaft, Axle .75 X 16.99 (Key, 88 170429 Boil,SelfTapping 10-32 X 1/2
L.H.) 90 170430 Puck, InnerWedge
37 150792 MiterGear (Splined) 93 170431 SpdngClip- HousingThrust
38 150793 MiterGear 15t (0.5 Id) 107 170432 Deflector
39 150809 Shaft 108 170433 Washer,MotorShaft
40 17_93 Ring,SpiralRetaining .71idxl.15odx.O30thk
41 170394 Pin, Jackshaft 109 170434 Plug, Sae #6
42 170395 Magnet,Ring 111 170435 O-Ring .07X.301 I.D.
43 170396 Spdng,Bypass 113 170437 Bracket,SupportExpansionTank
44 150797 HydroMtg Screw 3/8-24 X 2.5 116 170438 SiliconSponge
Long 119 170439 Fan, 7 In.
45 170397 Filler 120 170440 Pulley
46 170398 Base,Filler 121 170441 Hex LockNut 1/2-20 (Nylon
47 170999 Actuator, Bypass Insert)
48 170400 Red, BypassActuator 122 170442 Washer,Belleville
49 170401 Arm, Bypass 123 170443 BeltKeeper
50 170402 RetainingRing.250 External 124 170444 CenterSection-Fiiler-Bypass
51 170403 Seal, Lip .741 X .250 X .250 Tc Assembly
52 170404 Flat Washer, 5/8 Id X 1.00d X 125 170445 FiilerAssembly
.05 Thk 126 170446 Fan-Pu//eyService Assemb/y
53 170405 RetainingRing 127 170447 Seal- O-RingKit
54 170406 Beadng,CenterBlock 128 173165 Kit, ExpansionTank
55 142977 Spdng-HelicalCompression 900 166768 TransaxleComplete
56 142978 Washer
57 150798 20w-50Oil NOTE: AllcomponentdimensionsgiveninU.S. inches
58 170407 BrakeYoke 1 inch= 25.4 mm
49
TRACTOR - - MODEL NUMBER 917.272441
BRIGGS AND STRATrON ENGINE-MODEL NUMBER 407777,TYPE NUMBER 0121-E3
929 t
213_]
216 1
lO Ir11_
265 [_
2674 9_
188
222
\
11_REQUIRES SPECIALTOOLS 265 [_
TOINSTALL SEEREPAIR _718
INSTRUCTIONMANUAL. 267
102_ _ k,_ _
_ 5,_ _O_OA_. _
207_ 447A
524_ _252_'_
_o_ _ ,,_
75O |
865B_
447A
1058 OWNER'S MANUAL 1
[ 1036 EMISSIONS LABEL I
445 = 1
967 r_
447A
163_
1033 VALVE OVERHAUL KIT
868 _/_
7_51_ 883_
50
TRACTOR-- MODEL NUMBER 917.272441
BI_IGGS AND STRA'rroN ENGINE-MODEL NUMBER 407777,TYPE NUMBER 0121-E3
888 _e
798_ _51{._
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r_ .... Io0,_--_, l_,_ 13o 95,
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51A_ 11421,,t_,_lm I[ 552 _51A _J 105 e i--n_]
,,0aoo 105_ 033 _(_';'_1 o=, L-_, -- r-.._al
1124_' 1051 533@ 907_ 1123o /137_;jl
160_ |1127_ I
,I,077CARBURETOR GASKET SET 1174' | 276 o J
51A_ 1370 fl&7
0,2_ 150_ 2,0_ _,0_
987@
1123 ,_ 1124 _' 633@
51
TRACTOR - -MODEL NUMBER 917.272441
BRIGGS AND STRAI"rON ENGINE-MODEL NUMBER407777,TYPE NUMBER 0121-E3
363 I
74
1005
332 _) _J 877
10o5
72bJ_ =1851
#r 358 GASKET SET
3Q 2o@
276
9_ 51A_ 868_
2_ 691 _8822_
1 943 (_
842
524_ 10
050_'
573_ ,_
197
48
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Y
801
697
52
TRACTOR - - MODEL NUMBER 917.272441
BI_IGGS AND STRAI-FON ENGINE-MODEL NUMBER 407777,TYPE NUMBER 0121-E3
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 690231 Cylinder Assembly 121 499811 Carburetor Overhaul Kit
2 499585 Bushing-Cylinder 122 690952 Spacer-Carburetor
3 391086 • Seal-Oil 125 499804 Carburetor
4 690069 Sump-Engine 130 690993 Valve-Throttle
5 499587 Heed-Cylinder No. 1 131 499805 Throttle Shaft Kit
5A 499595 Head-Cylinder No. 2 133 499806 Float-Carburetor
7 890962 ,+ Gasket-Cylinder Head 135 499803 Fuel Transfer Tube
8 499601 Breather Assembly 137 690994 O:1: Gasket-Float Bowl
9 690937 , Gasket-Breather 141 499807 Choke Shaft Kit
10 690960 Screw (Breather Assy.) 142 499808 ONozzle-Carburetor
11 690942 Tube-Breather 146 94388 Key-Timing
12 690945 Gasket-Crankcase 150 690995 O:1: Gasket-Nozzle
13 690360 Screw (Cylinder Head) 160 690996 Retainer-Solenoid
15 690946 Plug-Oil Drain 163 691001 o+ Gasket-Air Cleaner
16 691046 Crankshaft 187 691050 Line-Fuel (Cut to Required
20 690947 ° SeaI-Oil(PTO Side) Length)
22 690308 Screw (Engine Sump) 187A 691049 Line-Fuel
23 691053 Flywheel 188 690960 Screw (Control Bracket)
24 222698 Key-Flywheel 192 690083 Adjuster-Rocker Arm
25 499588 Piston Assembly (Std.) 197 690960 Screw (Back Plate)
499589 Piston Assembly (.010 O.S.) 209 691018 Spring-Governor
499590 Piston Assembly (.020 O.S.) 211 691019 Spring-Governed Idle
499591 Piston Assembly (.030 O.S.) 212 691020 Link-Throttle
26 499604 Ring Set-Piston (Std.) 213 691021 Bracket-Choke Control
499605 Ring Set-Piston (.010 O.S.) 216 691022 Link-Choke
499606 Ring Set-Piston (.020 O.S.) 219 394348 Gear-Governor
499607 Ring Set-Piston (.030 O.S.) 220 690412 Washer (Govemor Lever)
27 690975 Lock-Piston Pin 222 691023 Bracket-Control
28 499582 Pin-Piston 227 691048 Control Lever-Governor
29 499583 Rod-Connecting 231 690718 Screw (Choke Valve)
32 690976 Screw_Connecting Red) 240 691035 Filter-Fuel
33 499596 Valve-Exhaust 250 690957 Retainer-Breather
34 499597 Valve-Intake 252 690956 Element-Breather
35 690963 Spring-Valve (Intake) 265 691024 Clamp-Casing
36 690963 Spdng-Valve (Exhaust) 267 695134 Screw (Casing Clamp)
40 690964 Retainer-Valve 276 690997.O:1: Sealing Washer
42 499586 Keeper-Valve 278 690097 Washer (Gov. Control Lever)
45 690977 Valve Tappet 287 690960 Screw (Dipstick Tube)
46 690978 Cam Shaft 304 691004 Housing-Blower
48 693893 Short Block 305 691005 Screw (Blower Housing)
50 690948 Manifold-Intake 309 691262 Motor-Starter
51 90949 °2}+ Gasket-Intake 310 691263 Bolt-Starter Motor
51A 690950-O:1: Gasket-Intake 311 497608 Brush Set
53 690951 Stud (Carburetor) 332 691059 Nut (Flywheel)
54 690953 Screw (Intake Manifold) 333 691060 Armature-Magneto
73 691055 Screen-Rotating 334 691061 Screw(Magneto Armature)
74 691057 Screw (Rotating Screen) 337 691043 Spark Plug
75 691056 Washer (Flywheel) 358 499889 Gasket Set
89 690283 Plug-Oil 363 691062 Flywheel Puller
95 690718 Screw (ThretSo Valve)
98 499802 Idle Speed Kit Included in Engine Gasket Set, Key. No.
104 690984 * Pin-Float Hinge 358
105 690985 Valve-Float Needle OIncluded in Carburetor Overhaul Kit, Key,
108 690986 Valve-Choke No. 121
117 690232 OJet-Main (Standard) _Included in Carburetor Gasket Sot. Key.
690989 Jet-Main (High Altitude) No. 977
+ Included in Valve Overhaul Kit, Key. No.
1033
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
53
TRACTOR - - MODEL NUMBER 917.272441
BRIGGS AND STRATTON ENGINE-MODEL NUMBER 407777,TYPE NUMBER 0121-E3
KEY PART
NO, NO. DESCRIPTION
383 690966 Wrench-Spark Plug
385 690960 Screw (Fuel Pump)
387 808656 Pump-Fuel
404 690442 Washer (Governor Crank)
418 690999 Plate-Cover
445 499486 Filter-Air Cleaner Cartridge
447 691003 Screw (Air Guide Cover)
447A 690960 Screw (Air Guide Cover)
462 691261 Washer (Starter Cable)
467 691008 Knob-Air Cleaner
474 691064 Alternator
501 691185 Regulator
505 691029 Nut (Gov. Control Lever)
510 497606 Drive-Starter
513 692024 Clutch-Drive
523 691036 Dipstick
524 691032 Dipstick Tube Seal
525 691037 Dipstick Tube
526 690960 Screw (Regulator)
544 Armature-Starter (Service
with 691262 Starter Motor)
552 690552 Bushing-Governor Crank
552A 690553 Bushing-Governor Crank
562 690311 Bolt (Gov Control Lever)
573 691009 Plate-Back
579 691029 Nut (Starter Cable)
601 691038 Clamp-Hose
615 690317 Retainer-Governor Shaft
616 691045 Crank-Governor
628
633
635
654
668
672
691
697
703
718
726
729
741
742
750
783
788
789
797
798
801
8O2
6O3
842
847
861
690960 Screw (Fuel Pump Bracket)
690998 O:_ Seal-Choke Shaft
66538 Boot-Spark Plug
690958 Nut (Carburetor)
691215 Spacer
690234 O:1: Gasket-Carburetor Plate
690657 Governor Shaft Seal
690372 Screw (Drive Cap)
691010 Clip
690959 Pin-Locating
499612 Gear-Ring
694123 Wire Clip
690980 Gear-Timing
690328 E-Ring Retainer
691033 Screw (Oil Pump Cover)
693058 Gear-Pinion
691039 Fuel Pump Bracket
695050 Harness-Wiring
693167 Screw (Brush Retainer)
690967 Screw _Rocker Arm)
691283 Cap-Dnve
691286 Cap-End
Housing (Service with
691262 Starter Motor)
691031 Dipstick/Tube Seal
499602 Dipstick/Tube Assembly
691234 TerminaI-Sparkplug
KEY PART
NO. NO. DESCRIPTION
855 691011 Adapter-Air
865 691012 Cover-Air Guide
865A 691014 Cover-Air Guide
865B 691015 Cover-Air Guide
868 690968 .+ Seal-Valve
871 690969 Bushing-Guide
877 399916 Alternator Connector/Wire
883 690970 .+ Gasket-Exhaust
914 690960 Screw(Rocker Cover)
918 694000 Hose-Vacuum
929 691003 Screw (Choke Control
Bracket)
934 691058 Screw (Fan Retainer)
943 690589 O-Ring Seal (Oil Pump
Cover)
947 499809 Solenoid-Fuel
965 499613 Oil Pump Cover
967 273638 Filter-Pre-Cleaner
968 499788 Cover-Air Cleaner
975 499810 Bowl-Float
977 499812 Gasket Set-Carburetor
987 691000 O:1: SeeI-ThrotUe Shaft
1005 691243 Fan-Flywheel
1006 691247 Retainer-Fan
1013 690954 Nipple-Oil Filter
1017 690770 Oi/Pump Screen
1019 690103 Label Kit
1022 690971 o+ Gasket-Rocker Cover
1023 499599 Cover-Rocker (Cyl. No. 1)
1023A 499600 Cover-Rocker (Cyl. No. 2)
1024 499054 Pump-Oil
1026 690981 Red-Push (Steel)
1026A 690982 Red-Push (Aluminum)
1027 492932 Filter-Oil
1029 690972 Rocker Arm
1033 499890 Valve Overhaul Kit
1035 691042 Shaft-Pump
1036 695104 Emissions Label
1051 691265 Ring-Retaining
1058 274277 Owner's Manual
1090 691293 Retainer-Brush
1100 690973 Rocker Arm Pivot
1119 691183 Screw (Aitamator)
1123 690987 O:1: O-Ring Seal (Solenoid
Retainer)
1124 690988 O:1: O-Ring Seal-Fuel Transfer
Tube
1126 690991 Screw (Fuel Transfer Tube
1127 690992 Screw (Float Bowl)
1128 690990 OScrew (Carburetor Nozzle)
1169 690990 Screw (Carburetor Cover
Plate)
---- 445777-0027-E2 Replacement Engine
LOW
RPM SellingS_peed: 1900-2100
High Speed: 3000-3200
Included in Engine Gasket Set, Key. No.
358
OIncluded in Carburetor Overhaul Kit, Key.
No. 121
:[: Included in Carburetor Gasket Sat, Key.
No. 977
+ Included in Valve Overhaul Kit, Key. No.
1033
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
54
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
SIGHTING
GUIDE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
I
Operate your Tractor up and down the face of slopes (not I
greater than 15°), never across the face. Make turns gradu- I
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
For repairof major brand appliances in your own home...
no matter who made it,no matter who solditJ
1-800-4-MY-HOME _ Anyame,dayor_ht
(1-8oo4694663) (u.sA andCanada)
www._ears.com wwwJ_exs.ca
For repair ofcarry-inproducts likevacuums, lawn equipment,and
electronics,callfor the nearest Sears Parts and Repair Center.
1-800-488-1222 Anytime,dayorright(U.SA only)
V,N_W.seal._com
For the replacement parts, accessories and owner's manuals
that you need to do-it-yourself, call Sears PartsDirect_!
1-800-366-PART 6a.m.- 11P.m.,7 daysaweek
(1-800-366.7278) (U.S.A.only)
www.sears.co.Vpatsdirect
To purchase or inquire about aSears Service Agreement
or Sears Maintenance Agreement
1-800-827-6655 (U.S.&) 1-800-361-6665 (Canada)
7 a.m.-5 p.m.,CST,Mon.- SaL 9a.m.-8p.m. EST,M- F,4p_m.SaL
Parapeclrsewiciodereparaci6na
dom_io,y paraordenarp_ezas:
1_ su
(1-888-784,.6427)
AuCareda poursewiceen_
1-8004JE-FOYEFIMc
(1-800J533-69_'7)
o,,,.oo(sE-./4.sI
®Registered Trademark /TMTrademark /su Service Mark of Sears, Roebuck and Co.
®Marca Rogistrada /"ruMama de F&brica /SMMarca de Servicio de Sears, Roebuck and Co.
MCMarque de commerce IMOMarque d6pos6e do Sears, Roebuck and Co.
178423 3.6.01 TR Printed in U.S.A.

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