Craftsman 917272441 User Manual LAWN TRACTOR Manuals And Guides L0103208
CRAFTSMAN Lawn, Tractor Manual L0103208 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917272441 917272441 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272441. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
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Owner's Manual i(:RRFTSMRN°i 20.0 HP ELECTRIC START 42" MOWER AUTOMATIC LAWN TRACTOR Model No. 917.272441 • • • • Safety Assembly Operation Maintenance • Repair Parts CAUTION: For answers to your questions Read and follow all Safety Rules and Instructionsbefore operating this equipment. about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman Maintenance....................................... 18 Warranty............................................... 2 SafetyRules......................................... 3 Service and Adjustments .................... 23 ProductSpecifications .......................... 6 Storage ............................................... 29 Assembly.............................................. 8 Troubleshooting ................................. 30 Operation............................................ 11 Repair Parts ........................................ 34 MaintenanceSchedule...................... 18 Parts Ordering ..................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable.items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained inthe owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME IN-HOME This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, 2 IL 60179 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. I1. SLOPE OPERATION I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower dock to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Taft grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes s/ow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless necessary, and then, tum slowly and gradually downhill, if possible. • Do not mow near dropoffs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do notmow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. 3 • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and re#ace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. Ul. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. 4 • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. _CAUTION: Tow only the attachments that are recommendedby and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _kWARNING: Engine exhaust,some of its constituents, ana certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. _lLLook for this symbol to point out important saTety precautions. II means CAUTION!H BECOME ALERT!!! YOUR SAFETY IS INVOLVED. a_r_NrAelRaNING: Battery posts,.te.rmina!s . tea accessones contain leao ane lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. _I, CAUTI,ON" In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _,CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. 5 PRODUCT REPAIR SPECIFICATIONS GASOLINE CAPACITY AND TYPE: 1.25 GALLONS UNLEADED REGULAR OILTYPE API-SF-SJ): SAE 30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) OIL CAPACITY: W/FILTER: 4.0 PINTS W/O FILTER: 3.75 PINTS SPARK PLUG: CHAMPION GAP: .040") RC12YC GROUND SPEED (MPH): ]'IRE PRESSURE: FORWARD: REVERSE: FRONT: REAR: CHARGING SYSTEM: 16 AMPS @ 3600 RPM BATTERY: AMP/HR: 28 MIN. CCA: 230 CASE SIZE:U 1R BLADE BOLT tORQUE: 27-35 FT. LBS AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual. _WARN!NG: This tractor is equipped, with an imerna_ comoustion engine aria should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). 5.5 2.4 14 PSI 10 PSI CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". 6 Steering Wheel Steedng Wheel Adapter I Steering Sleeve Extension Shaft teering (1)5/16-18 Locknut Steering Wheel Insert © (1) Hex Bolt 3/8-16 x 1 washer (1) Lock 3/8 (1) Hex Bolt 5/16-18 x 1-1/4 11) Large Flat Washer Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob For Future Use Keys (2) Keys Video Cassette Slope Sheet Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED 8. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers (2) 1/2" wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVETRACTOR CARTON UNPACK _/_ Steering Wheel __ FROM ._'_. Hex Bolt ,_,----Lock Washer Large Flat Washer Boot CARTON 1. Remove all accessible loose parts and parts cartons from carton. 2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING FROM SKID ATTACH Steering Wheel Insert Extension 5/16 Hex Bolt TRACTOR STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. 2. Place tabs of steering boot over tab slots in dash and push down to secure. HOWTO SET UPYOURTRACTOR CHECK BATTERY 1. Lift seat pan to raised position and open battery box door. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. 7. Snap steering wheel insert into center of steering wheel. Seat Battery box Terminal 8 INSTALL SEAT TO ROLLTRACTOR Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat and tighten adjustment knob securely. Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place freewheel cont_'ol in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual). 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVETRACTOR OFF SKID (See OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in =transmission engaged" position. 4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 5. Place motion control lever in neutral (N) position. 6. Press lift lever plunger and raise attachment lift lever to its highest position. 7. Start the engine. After engine has started, move throttle control to idle position. 8. Release parking brake. 9. Slowly move the motion control lever forward and slowly drive tractor off skid. 10.Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. 11.Turn ignition key to =OFF" position. Continue with the instructions that follow. Seat Seat Pan.. Bolt Flat Washer Adjustn_ent Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. 9 . CHECKTIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER ALL BELTS POSITION OF See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook roar latch into hole on back of mower deck. _kCAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. enector_\. H/ TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. s/CHECKLIST BEFOREYOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEWTHE CHECKLIST: FOLLOWING ,/ All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). •/ Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is propedy leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed propedy around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are propedy clamped. ,/Before driving tractor, be sure freewheel control is in drive position. WHILE LEARNING HOWTO USEYOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: •( Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. / Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. / It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and =PURGE TRANSMISSION" in the Operation Plate 10 section of this manual). These symbols may appear on your tractor or in literature Learn and understand their meaning. supplied with the product. I- ;I BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP LIGHT CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED LOCK LOCKED I R N H L REVERSE MOWER NEUTRAL HIGH LOW PARKING BRAKE LIFT ATTACHMENT CLUTCH ENGAGED ATTACHMENT CLUTCH DISENGAGED DANGER, KEEP HANDS AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) IGNITION 11 FREE WHEEL (Automatic Models only) KNOWYOURTRACTOR • READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Switch Attachment Clutch Lever Ammeter Ignition Switch - -- .. Lever Plunger Choke Control Lift Lever Clutch/ Brake Pedal Height Adjustment Indicator Free Wheel Control g Brake Lever MoBon Control Lever Our tractors conform to the safety standards of the American National Standards Institute. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE CONTROL - Used to control engine speed. AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CHOKE CONTROL - Used when starting a cold engine. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor. 12 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOWTO NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when _pping tractor on grass areas. CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal into full "BRAKE" position and hold. 2. Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Attachment Clutch Lever Choke Control Position Throttle Control Brake Pedal Position TO USE THROTTLE Brake "Engaged" "Br= =Disengaged" Position Position Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Motion Control Lever Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. STOPPING MOWER BLADES • To stop mower blades,move attachment clutch lever to "DISENGAGED" position. GROUND CONTROL TO MOVE FORWARD DRIVE - AND BACKWARD The direction and speed of movement is controlled by the motion control lever. 1. Start tractor with motion control lever in neutral (N) position. 2. Release parking brake and clutch/ brake pedal. 3. Slowly move motion control lever to desired position. • To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. TO ADJUST ENGINE - MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. • Move throttle control to slow position. 13 Thecutting height range is approxi"mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES disengage attachment clutch control. _,CAUTION: Do not operate the mower without either the entire grass catcner, on mowers so equipped, or the deflector shield in place. Attachment Clutch AttachemntLift Lever =Engaged" Lever High "Disengaged" Position TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. Deflector Shield TO OPERATE 1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and tighten securely. 3. Repeat for opposite side installing gauge wheel in same adjustment hole. 3/8-16 Locknut_ Gauge Wheel Mounting Bracket 3/8 Was Gauge Wheel TO OPERATE /Shoulder ""_-" Bolt MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. ON HILLS _CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. • To restart movement, slowly release parking brake and clutch/brake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly. TO TRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor. 1. Raise attachment lift to highest position with attachment lift control. 14 ADD GASOLINE 2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AI-rACHMENTS • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _kWARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _I_CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. AND OTHER Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the transmission engaged position. 2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 3. Place motion control lever in neutral (N) position. 4. Move attachment clutch to =DISENGAGED" position. 5. Move throttle control to fast position 6. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until =FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See =OIL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. 15 .7. Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) 8. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) 8. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position. 3. Allow one minute for transmission to warm up. This can be done during the engine warm up period. The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. PURGETRANSMISSlON _I_CAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. 1. Place tractor safely on level surface with engine off and parking brake set. 2. Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual). 3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. 4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. 5. Move motion control lever to neutral (N) position. Shut- off engine and set parking brake. 6. Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual). 7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. 16 8. Slowlymovemotioncontrollever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your tractor is now purged and now ready for normal operation. MOWlNGTIPS • Mower should be properly leveled for best mowing performance. See =TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWlNGTIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. i__i_71" 17 _ Max 1/3" MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE T R __R_V Check Tire BrakePressure Operation Check _ Check Operator Presence and Interlock Systems V f CheCk for Loose Fasteners _ CA Sharpe_Rep_ace T Lutxication Chart O Check Battery Level R _e__O_ s ,_ _, _ _ ,4,q; _ _ ,-,t"j3 _O_ _;_ _ _,'_ ,-4_ ,__o_j_" CE DATES 11_7 Mower Blades _" i/ Clean Battery and Terminals i/ Check Transaxle Cooling v'_ Adjust BEadeBelt(s) Tension Y, Adjust Moron Ddve Belt{s) Tension t/ Check Engine Oil Level v' Change Engine Oil E N Clean Air Filter IG Inspect MufflerlSpark Arrester Replace Oil Filter (If equipped) Clean Air Screen v' EN Clean Engine Co_ing Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter 1 - Change more olten when otc_mg under a heavy load or in hig_ ambient lemperaturu. 2 * Service mo_ olttm wheq oper=ztingin dm_ or dusty COnditions. 3 * If equipped WID1 OH lilt_r, _nge ONeve_, 50 h(XJll=. 4 - Replace blades more olten vA_enrnowlx_ in r.sndy s_J. GENERAL RECOMMENDATIONS LUBRICATION CHART The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. 5 - If equipped wi0_adjustable =P/st_11. 6 - NO_required it equipped v_th mainte_znce-free batte_, 7 - T_ghtenfroflt axle pivot _dt to 35 IIt.4be.m_ximum. DO not o_hten. Zerk _Front Zerk Wheel Bearingzerk _earing -_Engine .. , i __ -.. = = ___._ t Zerk = = = i i _General Purpose Grease <_Refer to Maintenance "Engine"Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricatin_ bearings. If you feel they must be lubncated, use only a dry, powdered graphite type lubricant sparingly. 1. 2. 3. 4. 18 TRACTOR 'Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble hex bolt, lock washer and fiat washer in exact order as shown. 5. Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Mandrel Trailing Assembly • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Lock Washer,._"_/'.._/'_'-'_ HexBo,t _--%anter (Grade8) *_;_' _Star Hole *A Grade 8 Heat Treated Bolt Can Be Identified By Six Lines On The Bolt Head TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL Center Hole 1. Raise mower to highest position to allow access to blades. 2. Remove hex bolt, lock washer and fiat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. 5/8" Bolt 19 . BATTERY "Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life, • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petroleum jelly. 6. Reinstall battery (See =REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES -30" 0" 30" TEMPERATURE _ANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. The transmission fan and cooling fins • Be sure tractor is on level surface. should be kept clean to assure proper • Oil will drain more freely when warm. cooling. • Catch oil in a suitable container. Do not attempt to clean fan or transmis1. Remove oil fill cap/dipstick. Be careful sion while engine is running or while the not to allow dirt to enter the engine transmission is hot. To prevent possible when changing oil. damage to seals, do not use high 2. Remove cap from end of drain valve pressure water or steam to clean and install the drain tube onto the transaxle. fitting. • Inspect cooling fan to be sure fan 3. Unlock drain valve by pushing inward blades are intact and clean. slightly and tuming counterclockwise. • Inspect cooling fins for dirt, grass 4. To open, pull out on the drain valve. clippings and other materials. To 5. After oil has drained completely, close prevent damage to seals, do not use and lock the drain valve by pushing compressed air or high pressure inward and turning clockwise until the sprayer to clean cooling fins. pin is in the locked position as shown. . Remove the drain tube and replace the cap onto to the end of the drain 2O valve. TRANSAXLE COOLING • 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Oil Drain Valve Closed ",_ and __r_ ....Locked if--_---------'Tf_c_ _- -° Cap _ I TO SERVICE PRE-CLEANER 2. Wash it in liquid detergent and water. 3. Squeeze it dry in a clean cloth. 4. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. NOTE: If very dirty or damaged, replace pre-cleaner. TO SERVICE CARTRIDGE 5. Clean cartridge by tapping gently on fiat surface. If very dirty or damaged, replace cartridge. 6. Reinstall precleaner cartridge, cover and secure with knobs. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. "_ Drain Tube CLEAN AIR SCREEN Foam Pre-Cleanel Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING ENGINE OIL FILTER AREAS Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. To insure proper cooling, make sure the grass screen, cooling fins, and other extemal surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Remove knobs and cover. 21 CLEANING IN-LINE FUEL FILTER "The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. immediately wipe up any spilled gasoline. • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. Clamp Fuel Filter_ 22 ,_ CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake, 2, Place motion control lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position• 4. Turn ignition key "OFF" and remove key. 5, Make sure the blades and all moving parts have completely stopped, 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with discharge guard to right side of tractor. 3. Lower lift lever to its lowest position. 4. Install mower in reverse order of removal instructions. TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in =DISENGAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and lift clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-swaybar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. Suspension Arms Small Retainer Spring Clutch Spdn_ •. Pulley Retainer Anti-Sway (Both Sides) Housing Guide \ s Retainer Spring Bracket 23 TO LEVEL MOWER HOUSING "Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance =A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE:Each full turn of adjustment nut will change mower height about 118". • Recheck measurements after adjusting. Bottomedge of Bottom edge of mower to ground mower to ground • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance =D" is 1/8" to 1/2" lower at front than rear, tighten nuts =F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut °E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. _\\ ,. ool ..Mandrel Both Front Links Shouldbe Equal in Length Nut Q Suspension GO Front I LiRLink A_ FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length. TO REPLACE MOWER BELT The mower blade drive replaced without toots. level surface. Engage BLADE DRIVE belt may be Park the tractor on parking brake. BELT REMOVAL 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION 4. Install new belt in reverse order of removal. 5. Make sure belt is in all pulley grooves and inside all belt guides. 6. Install mower in reverse order of removal instructions. 24 Mandrel Idler Pulleys Mandrel Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. if tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest Sears or other qualified center. WITH PARKING BRAKE "ENGAGED" . Operating Arm If further brake adjustment is necessary contact your nearest authorized service center/department. TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. 1. Remove mower (See =TO REMOVE MOWER" in this section of this manual.) 2. Remove belt from stationary idler and clutching idler. 3. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. 4. Pull belt toward front of tractor and remove downward from around engine pulley. 5. Install new belt by reversing above procedure. Engine Pulley-- ClutchingIdler Stationary Idler j Transmission Input Pulley "_ ............. TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT The motion control lever has been preset at the factory and adjustment should not be necessary. 1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten. 2. Start engine and move motion control lever until tractor does not move forward or backward. 3. Hold motion control lever in that position and turn engine off. 4. While holding motion control lever in place, loosen the adjustment bolt. 5. Move motion control lever to the neutral (N) (lock gate) position. 6. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral 25Position, follow these steps: 1. Loosenthe adjustmentbolt. '2. Movethe motioncontrollever1/4 to 1/2inchinthe directionit is tryingto creep. 3. Tightenadjustmentbolt securely. 4. Start engine and test. NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers 5. If tractor still creeps, repeat above steps until satisfied. Motion Control Lever Retaining Ring Axle_Cover _'_Square Neutral Lock Gate TRANSMISSION MENT Key (Rear Wheel Only) TO START ENGINE WITH A WEAK BATTERY _k CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking matedals away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If =jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. REMOVAL/REPLACE- Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See =PURGE TRANSMISSION" in the Operation section of this manual. TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-INICAMBER TO ATTACH JUMPER CABLES 1. Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. 3. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toein or camber, contact your nearest Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. TO REMOVE CABLES, REVERSE ORDER 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. 26 Terminal Hex Bolt Positive (Red) Cable REPLACING Negative (Black) Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS BATTERY _CAUTIQN: Do not short ba.ttery terminals oy allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, atc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position and open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. 6. Close battery box door. Loose or damaged wiring may cause your tractor to run poody, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. To replace, reverse above procedure. \ \ Batter Box Door \ 27 _ht rWire TO ADJUST ENGINE = Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Loosen knob and remove cover assembly from air cleaner. 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4. Replace air cleaner cover assembly and tighten knob. CARBURETOR Your carburetor is not adjustable. If your engine does not operate propedy due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center,, which has proper equipment and experience to make any necessary adjustments. Swivel 28 Clamp Screw Also, experiance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes alter adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINEOIL Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. • ILCAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. Drain oil (with engine warm) and replace with clean engine oil. (See =ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to =START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. ENGINE FUEL SYSTEM IMPORTANT: it is important to prevent gum deposites from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. 29 TROUBLESHOOTING PROBLEM CHART CAUSE CORRECTION Will not start 1. Fill fuel tank. 2. See =TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty airfiltec 5. Clean/replace air filter. 6. Dirty fuel filte_ 6. Replace fuel filter. 7. Waterinfuel. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Loose or damaged wiring. 8. Check all widng. 9. Carburetor out of adjustment. 9. See "To Adjust Carburetor" in Service Adjustments section. 10. Contact a Sears or other 10. Engine valves out of adjustment. qualified service center. Hard to start 1. 2. 3. 4. 5. 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. , Loose or damaged wiring. 7. Carburetor out of adjustment. . Enginewill not turn over Engine valves out of adjustment. , Brake pedal not depressed. 2. Attachment clutch is engaged. . Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. . Faulty solenoid or starter. . Faulty operator switch(es). presence . Clean/replace air filter. 2. Replace spark plug. . Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" ir Service Adjustments section. 8. Contact a Sears or other qualified service center. 1. Depress brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery ternlinals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. Engine clicks but _vill not start , Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. 1. 2. 3. 4. Loss of power Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. , 3O Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. .TROUBLESHOOTING PROBLEM Loss of power (continued) CHART CAUSE CORRECTION 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/didy oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 1O.Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13.Loose or damaged wiring. 14.Carburetor out of adjustment. 15. Engine valves out of adjustment. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). Engine continues to run when operator leaves seat with attachment clutch engaged Poorcut-uneven 1. Faulty operator-safety presence control system. . Worn, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. 5. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. Mower blades will not rotate 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 31 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11.Clean engine air screen/ fins. 12.Clean/roplace muffler. 13.Check all wiring. 14.See "To Adjust Carburetor" in Service Adjustments section. 15. Contact a Sears or other qualified service center. 1. Replace Tighten 2. Replace 3. Tighten Replace . blade. blade bolt. blade mandrel. loose pad(s). damaged parts. Check wiring, switches and connections. If not corrected contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes. 1. Remove obstruction. 2. Replace mower drive belt. 3. 4. Replace Replace idler pulley. blade mandrel. , TROUBLESHOOTING PROBLEM CHART CORRECTION CAUSE 1. Place throttle control in "FAST" position. 2. Travel speed too fast. 2. Shift to slower speed. 3. Wet grass. 3. Allow grass to dry before mowing. 4. Level mower deck. 4. Mower deck not level. 5. Low/uneven tire air pressure 5. Check tires for proper air pressure. 6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt. 7. Buildup of grass, leaves and 7. Clean underside of mower trash under mower. housing. 8. Mower drive belt worn. 8. Replace mower drive belt. 9. Blades improperly installed. 9. Reinstall blades sharp edge down. 1O.Replace with blades listed 10.Improper blades used. in this manual. 11.Clean around mandrels to 11.Clogged mower deck vent open vent holes. holes from buildup of grass, leaves, and trash around mandrels. Poor grass discharge 1. Engine speed too slow. Headlight(s) not working if so equipped) 1. 2. 3. 4. Switch Bulb(s) Faulty Loose 1. is "OFF". or lamp(s) burned out 2. light switch. 3. or damaged wiring. 4. Turn switch "ON". Replace bulb(s) or lamp(s). Check/replace light switch. Check wiring and connections. 5. Replace fuse. 5. Blown fuse. Battery will not charge 1. Bad battery cell(s). 2. Poor cable connections. 3. 4. Loss ofddve Engine "backfires" when turning engine "OFF" Faulty regulator (if so equipped). Faulty alternator. 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 4. Replace alternator. 1. Freewheel control in =disengaged" position. 12. Motion drive belt worn, damaged, or broken. 3. Air trapped in transmission during shipment or servicing. 1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 32 1. Place freewheel control in "engaged" position. 2. Replace motion drive belt. 3. Purge transmission. . Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR - - MODEL NUMBER 917.272441 SCHEMATIC BATTERY FUSE AMMETER (OPTIONAL) SOLENOID SEAT SWITCH NOT OCCUPIED) IGNITION SWITCH IGNITION UNiT _2(2 PLUG SPARK GAP PLUGS ON "rWIN CYL ENGINES) -i t i FUEL SHUT-OFF _ SOLENOID (IF SO EQUIPPED) -- BROWN e NON-REMOVABLE CONNECTIONS Q IGNITION SWITCH OFF _'C_A1 R.UNP,.IGHT B÷At . RUN B÷At START B + S + AI NONE A2+L NONE NONE REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 33 TRACTOR - - MODEL NUMBER 917.272441 ELECTRICAL 26 I I 2s / / 33-_ // J / 34 TRACTOR - - MODEL NUMBER 917.272441 -ELECTRICAL KEY NO. 1 2 8 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 PART NO. 163465 74760412 156417 153664 175688 4152J 4799J 146147 175158 73510400 4207J 121305X 175566 140403 178437 71110408 131563 178861 122822X 141940 DESCRIPTION Battery12 Volt 28 Amp Bolt, Hex Head 1/4-20 uric x 3/4 Case, BatteryMech Hinge Switch, Intedock N OpnlN Opn Harness, LightSocket (includes4152J) Bulb, Light Cable, Battery,6 Gauge, Red, 11" Cable, Battery,6 Gauge, Red, WI16 Wire Fuse, 20 Amp Nut Keps Hexll4-20 Unc Cable, Ground, 6 Gauge, Black, 12" Switch,PlungerNormalOp Olive Switch, Ignition Key, Ignition Harness, Ignition Bolt, Hex Head, Fin. 1/4-20 x 112 Cover,Terminal,Red Solenoid Ammeter Rectangular ProtectionWire Loop NOTE: All componentdimensionsgiven in U.S. inches 1 inch= 25.4 mm 35 TRACTOR - - MODEL NUMBER "CHASSIS AND ENCLOSURES 917.272441 28 39 166 58 208. 208 3 _4 208 74 38 36 4 TRACTOR - - MODEL NUMBER :CHASSIS AND ENCLOSURES 917.272441 KEY PART NO. NO. DESCRIPTION I 2 3 5 9 10 11 13 14 17 18 25 26 28 29 30 31 37 38 39 58 60 64 74 142 143 144 145 159 166 206 207 208 212 -- ChassisStamping Drawbar Screw 3/8-16 x 3/4 BumperHood/Dash Dash Bolt, Carriage 3/8-16 x 1 Panel, Cash, L.H. Panel, Dash, R.H. Screw Thdrol3/8-16 x 1/2 HoodAssembly BumperHood Washer 13/32 x 13/16 x 12 Gauge Nut GrilleLens Asm Lens, Grille Fend/FtrestPnt STLT Bracket,Fender Support Screw Thdrol 5/16-18 x 1/2 Tyt Bracket Asm. PivotMower Rear Bracket, Pivot Duct Air Engine P/L LT BoltRdhd Sqnk 3/8-16 UNC x 3/4 CashLowerSTLT NutCrownlook318-16UNC Plate ReinforcementSTLT BracketSwaybar Chassis BracketPnt FootrestSTLT Jod PivotChassis/Hood Cupholder Screw Hwhd Hi Lo#13-16 x 3/4 Bolt ShoulderS/16-18TT ScrewThdrol 5/16-18xl/2TYTT Screw Thdrol 3/8-16 x 112 Insert Lens Reflective Plug, Button 174619 176554 17060612 155272 168337X013 STD533710 155927 172107)(010 17490608 174330X612 126938X 19131312 STD541437 177403 174332X599 175692X612 139976 1749(3508 175710 174714 174930 72140606 154798 73680600 165867 154966 175582 156524 155123X428 164863 170165 17670508 17670608 175143 5479J NOTE: Allcomponentdimensionsgiven in U.S. inches 1 inch= 25.4 mm 37 TRACTOR - - MODEL NUMBER 917.272441 GROUND DRIVE 57 212 70 116 32 30 62 52 16 36 /_32 "26 1 38 TRACTOR - - MODEL NUMBER 917.272441 "GROUND DRIVE KEY PART NO. NO. 1 ...... 8 10 14 15 16 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 59 61 62 63 64 DESCRIPTION Transaxle(See Breekdown) HydreGr 314-0510 165866 Red ShiftFenderAdjust STD561210 Pin Cotter 1/8 x I CAD 10040400 Washer Look Hvy Helical 74490544 BoltHex FLGHD 5/16-18 x Gr 5 ST0541431 Nut Look Hex W/Ins. 5/16-18 Unc STD541437 Nut LockHex W/Wsh 3/8-16 Unc 130564 Knob,Deluxe 1/2-13 169498 Red, BrakeHydro 73350600 Nut, Hex Jam 3/6-16 Unc 106888X Spring,BrakeRed STD551037 Washer STD561210 Pin Cotter 1/8 x 3/4 CAD. 175765 Red, ParkingBrake 71673 Cap, ParkingBrake 169592 Bracket,Transaxle 74760512 Bolt Hex Hd 5/1 6-18 Unc x 3/4 175578 Shaft, Foot Pedal 120183X Beering,Nylon 19211616 Washer 1572H Pin,Roll 165936 Pulley,Composite,Flat 74760648 BoltFin Hex 3/8-16 x 3 175461 Spacer, Split 175556 Keeper,Belt Idler 19131312 Washer 13/32 x 13/16 x 12 Ga. 127783 Pulley, Idler, V-Groove 154407 Bsllcrank,Clutch 123205X Retainer,Belt STD523715 Bolt STD541437 NutCrownleck 3/6-16UNC S'1"D541431 Nut, Crewnlook5/16-18Unc 105710X Link, Clutch 105709X Spring,Return,Clutch 17060616 Screw 3/6-16 x I 140294 V-Belt 169691 Keeper,CenterSpan 17060612 Screw. 3/6-16x 3/4 8883R Cover, Pedal 175410 Pulley,Engine 71170764 Bolt Hex 7/16-20 x 4 Gr. 5 KEY PART NO. NO. 65 S'10551143 66 154778 70 134683 71 169183 73 169182 74 137057 75 121749X 76 STD581075 77 123583X 121748X 78 165596 81 165711 82 19171216 83 84 169594 164890X428 89 90 124346X 95 169497 96 4497H 116 72140608 120 73900600 150 175456 151 19133210 156 166002 158 165589 159 165494 161 72140406 162 73680400 163 74780416 164 19091010 165 165623 166 166880 168 165492 169 165580 197 169613 198 169593 199 189612 200 72140508 202 72110614 212 145212 DESCRIPTION Washer Keeper Belt EngineHydro Keeper Belt Engine StrapTorque Lh Hydro StrapTorqueRh Hydro Spacer Washer 25/32 x 1-1/4 x 16 Ga. E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Ga. Shaft AsmCressTapered SpdngTorsion Washer 17/32 x 3/4 x 16 Ga. LinkTransaxle Console, Shift NutSeff-ThdWsh-hd 1/4 Zinc Control BypassHydro 20* Tires RetainerSpring1"Zinc/cod BoltRdhd Sqneck 3/8-16 x 1 NutLock Fig 3/6-16 SpacarRetainer Washer 13/32 x 2 x 10 Ga. Washer Srrted51161Dx 1.125 BracketShift Mount HubTapered FlangeShiftLt BoltRdhd Sqnk 114-20x 314Gr 5 NutCrewnlockII4-20 Unc BoltHex Fin 1/4-20 Unc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga BracketPivot Lever Screw 5/16-18 x 518 BoltShoulder5116-18 x .561 Plate Fastening Nyliner Snap-In 5/8"1D Washer Nyl 718ID x .105" Hyd Bolt Shoulder5/16-18UNC BoltRdhd Sgnk5/16-18UNC x 1 BoltCarr Sh 3/8-16 x 1-3/4 Gr.5 Nut Hex Flange Lock NOTE: Allcomponentdimensionsgiven in U,S. inches I inch= 25,4 mm 39 TRACTOR STEERING ASSEMBLY - - MODEL NUMBER _-;_---_30 i ..... .I-._._ j i '_ j/ 47 40 917.272441 TRACTOR- - MODEL NUMBER 917.272441 =STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159944X428 SteeringWheel 2 154427 Axle AssemblySTMP Dmppad STL 3 169840 SpindleAssembly,L.H. 4 169839 SpindleAssembly,R.H. 5 6266H Bearing,Race, Thrust,Hardened 6 121748X Washer 25/32 x 1-518x 16 Gauge 7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 8 12000029 Ring, Klip 9 3366R Beadng,SteeringColumn 10 175121 DragUnk 11 STD551137 Washer, Lock 13 136518 Spacer Brg Axle Front 15 145212 Nut, Hexflange Lock 17 177876 Shaft Assembly, Steering 26 126847X Bushing,Link, Drag 28 19131416 Washer 13/32 x 718x 16 Gauge 29 17060612 Screw 3/8-16 x 3/4 30 S'1_o61210 Pin 32 130465 Rod,Tie 36 155099 Bushing,Steering 37 152927 Screw 38 159946X428 insert, Steedng Wheel 39 19132411 Washer 13/32 x 2-3/8 x 12 Gauge 40 _1537 Nut LockCenter 3/8-24 UNF 41 159945 Adaptor,SteeringWheel 42 145054x428 Boot, Steedng Shaft 43 121749X Washer 25/32 x 1o114x 16 Gauge 44 153720 ExtensionShaft Steering LR.LT 46 121232X Cap, Spindle 47 6855M Fitting,Grease 51 STD541431 NutLockHexw/Ins. 5/16-18UNC 54 7478(_20 BoltFin Hex 5/16-18 UNC x 1-1/4 63 S'fD523710 Bolt,Fin Hex 3/8-16 UNC x 1 Gr 5 65 160367 Spacer Brace Axle 67 72140618 BoltRdhd Sqnk 3/6-16 x 2-1/4 68 169827 Axle, Brace 71 175146 SteeringASm 82 169835 BracketSusp Chassis Front 85 133835 Fastner ChristmasTree 88 175118 BoltShoulder7/16-20 91 175553 ClipSteering NOTE: Allcomponentdimensionsgiven in U.S. inches 1 inch = 25.4 mm 41 TRACTOR - - MODEL NUMBER 917.272441 ENGINE 2 1_ 14 38 81 i 37 33 31 i 29 OPTIONAL EQUIPMENT Spark Arrester KEY NO. 1 2 3 4 5 6 8 10 11 12 13 14 16 17 23 PART NO. 170546 17720410 DESCRIPTION Control,Throttle Screw, Hex Head, Thread Cutting 1/4-20 x 5/8 ...... Engine,(See Breakdown) B&S ModeINo, 407777-0121-E3 149723 Muffler 160589 ExhaustTube Rh 159955 ExhaustTube Lh 171877 Bolt 5/16-18 x 3/4 162797 ShieldBrowning 1004(3500 Washer Lock 516 71070512 Screw Hex Hd Cap 5116-18x 3/4 165391 Gasket Muffler 148456 Tube DrainOil Easy STD551237 Washer 17490624 Screw Thdrol3/8-16 x 1-1/2 169837 ShieldBm/DbrGuard KEY NO, 25 26 29 31 32 PART NO. 145996 73920600 137180 IG9202X 158990 33 37 38 44 123487X 137040 148315 17670412 45 46 81 17000612 19091416 73510400 DESCRIPTION ControlCable Hut Keps 316-24 ,_d'restor, Spark Tank, Fuel Cap Assembly,FuelSears, Vented Clamp,Hose Line, Fuel Plug. DrainOil Easy Screw,Hex Washer Head, Thd. Roll. 114-20x 3/4 Screw Hex Wsh Thdr 3/8-16 x 3/4 Washer 9/32 x 718x 16 Gauge NutKeps Hex 1/4-20Unc NOTE: Allcomponentdimensionsgivenin U,S. inches 1 inch= 25.4 mm 42 TRACTOR - - MODEL NUMBER 917.272441 'LIFT ASSEMBLY 7 41 ,8 / / / / / /' / / 3 2 6 5 20 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 15 16 17 159460 159471 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 STD624008 173288 73350800 175689 Lilt Lever Inner Wire Assembly Shaft Assembly, Lift Pin, Groove E-Ring Washer 21/32 x 1 x 21 Gauge Bearing,Nylon Grip, Handle, Fluted Button, Plunger, Red Link, Lilt, L.H. Link, Lift, R.H. Retainer Spring Link, Front Nut, Hax, Jam 1/2-13 UNC Trunnion 161718 20 KEY PART NO. NO. 18 73800800 19 20 31 32 36 37 38 40 41 139868 163552 169865 73540600 155097 123935X 1706_516 19112410 155098 DESCRIPTION Locknut,Hex, w/Washer Insert 1/2-13UNC Arm,Suspension,Rear RetainerSpring Bearing, Pvt, Lift Nut. Crownlock 3/8-24 PointerHeight Indicator PlugHole Screw 5/16-18 x 1 Washer 11/32 x 1-1/2 10 Ga. IndicatorHeight NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 TRACTOR - - MODEL NUMBER 917.272441 " SEAT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 Seat Bracket, Pivot, Seat Bolt Washer 13/32 x 1 x 10 Gauge Clip, Push-In Hinged Nut Spring,Seat Screw 3/8-16 x 1-1/2 Washer 13132x 1 x 14 Gauge Pan, Seat KnobSeat Bracket,Switch Mounting 140123 140551 71110616 19131610 145006 STD541437 124181X 17000616 19131614 174894 166369 121246X KEY PART NO. NO. DESCRIPTION 13 14 15 16 17 21 22 24 25 Bushing,Snap Bolt, Carriage 1/4-20 x 1-1/2 Spacer, Split .28 x .88 Spring Locknut,Flange 1/4 Grade 5 Bolt,Shoulder 5116-18UNC Nut Washer 17132x 1-3/16 x 12 Ga. Bolt, Shoulder 5/16-18 x .62 121248X 72050412 134300 121250X 123976X 171852 S'1_541431 19171912 127018X NOTE: h31componentdimensionsgivenin U.S. inches 1 inch= 25.4 mm 44 TRACTOR - - MODEL NUMBER 917.272441 DECALS lO 4 21 13 9 16 2o 8 KEY NO, 1 2 3 4 5 6 7 8 9 10 12 PART NO. 156811 165407 177356 177357 174322 133644 177355 172331 163204 156439 146046 WHEELS DESCRIPTION Decal, Oper. Instr. Decal, HP Engine Decal, Hood,R.H. Decal, Hood, L.H. DecalHead Replacement Decal,CustomerMaintenance Decal, HoodSide Decal, Deck Decal, Fender,Craftsman Decal,FenderDanger Decal, V-Belt Drive Schematic &TIRES KEY PART NO. NO. 13 177284 14 160396 16 138047 20 140616 21 164065 - 138311 - 165800X428 - 165799X428 - 169210 -178423 - 178424 DESCRIPTION Decal, LowerDash Decal, V-Belt Schematic Decal, BatteryDiehard Decal, BatteryDngr/PsnEng Decal, Sting Whl Decal, LiftHandle Pad FootrestLHSTLT PadFootrestRH STLT Decal By Pass LT Hydro Owner'sManual, English Owner'sManual,Spanish KEY PART NO, NO. DESCRIPTION 1 2 3 4 2_ 5 6 7 5,8 4,10 7 8 9 10 tl 11 59192 65139 106222X 59904 Valve Cap,Tire Stem, Valve Tire, Front Tube, FrontTire (Not Provided,Service ItemOnly) 106732X427 Rim,Front 2781-1 Fitting,Grease (FrontWheel Only) 9040H Bearing,Flange(FrontWheal Only) 106108)(427 Rim,Rear 122082X Tire, Rear 7152J Tube, Rear Tire (Not Provided,Sewice Item Only) 104757X428 Cap, Axle 144334 Sealant, Tire 10 oz. NOTE: All component dimensions given in U.S. inches I inch = 25.4 mm 45 TRACTOR- - MODEL NUMBER 917.272441 MOWER DECK 21 _23 29 .112 46 _ 22 24 27 TRACTOR - - MODEL NUMBER 917.272441 M(_NER DECK KEY PART NO, NO. I 165892 2 STD533107 3 138017 4 5 6 8 9 10 11 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 40 44 45 46 48 49 50 51 52 53 54 55 56 59 67 165460 STD624008 130832 850857 STD551137 140296 134149 137645 128774 110485X 174493 72140505 132827 159770 STD541431 134753 131267 105304X 123713X 110452X 130968X428 19111016 131491 157722 129963 153535 137266 $30533717 131494 STD551037 STD541437 140088 STD624003 137729 133944 174284 131340 STD541410 139888 131845 133943 155046 165723 141043 149846 DESCRIPTION Mower DeckAssembly,42" Bolt BracketAssembly,Sway Bar, Front BracketSway Bar 38142"eck RetainerSpdng Arm,Suspension,Rear Bolt, Hex 3/6-24 x 1.25 Gr. 8 Washer, Lock Washer,Hardened Blede,Mulching Shaft Assembly, Mandrel,Vented Housing.Mandrel,Vented Beadng.Ball, Mandrel Stripper,MowerDock Bolt, Cardage 5/16-18x5/8 Bolt.Shoulder Baffle, Vortex NutCrownlock5i16-18UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring.Torsion.Deflector Nut, Push Shield,Deflector Washer 11132x 5/8 x 16 Ga. Rod, Hinge ScrewThdmlWasher Head Washer, Spacer Pulley,Mandrel Nut, Toplock,Flanged Bolt Pulley, Idler, Flat Washer 13/32 x 13116x 16 Ga NutCrownlock3/8-16UNC Guard, Mandrel,L.H. Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer,Hardened RollerAssembly, CamFollower Bolt,Shoulder #10-24 Gr. 5 Locknut Bolt,Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer,Hardened Arm,Idler Spacer,Retainer Guard,TUV Idler KnobCustomOval KEY NO. 68 92 101 102 103 104 105 106 111 112 113 114 115 116 117 118 119 121 129 130 131 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 "° PART NO. 144959 73800600 136420 71081010 19061216 STD551110 160793 2029J 155197 155198 17060514 STD541431 72110504 4898H 165746 73930600 S'1_551037 143723 19131312 STD523710 $11To33710 165890 157109 158634 165888 171977 131335 169022 165898 19091216 169670 169676 169674 169675 169671 169672 169669 17720410 72140614 130794 -- 169583 DESCRIPTION V-Bolt Nut LockHex w/Ins. 3/8-16 MulcherCover Screw Pan Hd Phillips10-24 x 5/8 Washer #10 Washer, Lock LatchAssembly,Bagger Nut,Weld Bracket,Gauge. Wheel LH. Bracket,Gauge, Wheel R.H. Screw Taping5/16-18 Nut, Hex, Keps 5116-18 Uric Bolt, Carriage 5116Unc x 112 Bolt,Shoulder Wheel, Gauge Nut, Centedock318-16 Washer 3/8 x 718x 14 Gauge Bracket Washer 13/32 x 13116x12 Ga. Bolt. Fin Hex 3/6-16 Unc xl Gr. 5 Bolt,Rdhd Sqnk3/8-16UNCx 1 AnnSpdngBrakeMower BracketArm Idler42" Keeper Belt42" ClutchCable Pulley Idler Flat BoltCarriageIdler SpringExtension SpringReturnIdler RetainerSpringYellowZinc Washer 9132 x 3/4 x 16 Ga. BracketClutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spdng RetentionLever Spacer Red Clutch Screw Hex Thd Cut 114-20x5/8 BoltRdhd Sqn 3/8-16 UNC x 1- 3/4 MandrelAssembly(IncludesKey Numbers6-10, 13-15, 31 and 32) MowerDeck,Complete(Standard Deck, OrderSeparatelyMulcher Plate andGauge Wheel Components) NOTE: Allcomponentdimensionsgivenin U.S.inches 1 inch= 25.4 mm 47 119- o 120{128 12 , ;o | | 109 oO / 81 mo r- m zl"z ice 77 73 79 19 17 O=Jb 16 124 32 351_ 64 93 6O 63 58 TRACTOR - - MODEL NUMBER 917.272441 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510 KEY PART NO. NO, 1 2 3 4 5 6 7 8 9 10 11 12 13 14 170351 170352 170353 170354 169898 170355 170356 170357 170358 170359 170360 169870 170361 169869 16 170362 17 18 19 23 24 27 28 29 30 31 170363 170364 150771 170365 170366 170367 170368 170369 170370 170371 32 170389 33 142991 34 35 170390 170391 36 170392 37 38 39 40 41 42 43 44 150792 150793 150809 17_93 170394 170395 170396 150797 45 46 47 48 49 50 51 52 170397 170398 170999 170400 170401 170402 170403 170404 53 54 55 56 57 58 170405 170406 142977 142978 150798 170407 KEY PART NO. NO. DESCRIPTION MainHousing,Assembly Side Housing,Assembly Center Section,Assembly Swashplata,TrunionMachined Block- Assembly Seelant 10.50z Hex Flange Screw114-20X 1.25 Stud,5/16-24 Hex Double End Shaft, Input Ring-Retaining Spacer Ring-Retaining Seal, Lip .67 X 1.58 X .276 Ball Brg 17ramId X 40mm Od X l_rnrn Hex FlangeHead Screw5/1624X0.75 Lip Seal 18 X 32 X 7 Arm,Control Bearing,30x52x13 Thrust Check PlugAssembly,Washer Shaft, Motor Gear - Pinion, 13t 10U48tGear Gear, 10t Jackshaft 60t Bull Gear Staeve Baadng .75 X 1.575X .625 SleeveBeadng(Outboard) .75x1.750x.625 Washer, 314Id X 1-112Od X .13 Thk Lip SealAxle Seal Shaft, Axle .75 X 11.39 {Key, R.H.) Shaft, Axle .75 X 16.99 (Key, L.H.) MiterGear (Splined) Miter Gear 15t (0.5 Id) Shaft Ring,SpiralRetaining Pin, Jackshaft Magnet,Ring Spdng, Bypass HydroMtg Screw 3/8-24 X 2.5 Long Filler Base,Filler Actuator, Bypass Red, BypassActuator Arm, Bypass RetainingRing.250 External Seal, Lip .741 X .250 X .250 Tc Flat Washer, 5/8 Id X 1.00d X .05 Thk RetainingRing Beadng,CenterBlock Spdng- HelicalCompression Washer 20w-50Oil BrakeYoke 59 60 61 62 63 170408 142883 142882 142887 170410 64 65 66 67 68 69 70 71 142892 170411 170412 170413 170414 170415 170416 170417 72 170418 73 142884 74 75 170419 170420 76 77 78 79 80 170421 170422 142969 142980 150778 81 82 170423 170424 83 84 85 87 88 90 93 107 108 161168 170425 170426 142917 170429 170430 170431 170432 170433 109 111 113 116 119 120 121 170434 170435 170437 170438 170439 170440 170441 122 123 124 170442 170443 170444 125 126 127 128 900 170445 170446 170447 173165 166768 DESCRIPTION Rotor,Brake Brake Puck Puck Plate BrakeActuatingPin Hfhcs 1/4-20x2 W/ Patch,SpacialFlange Bolt, 114-20X 1 W/Patch Spacer Spdng, BrakeArm Bias Sq. Hd. Boil5/16-24-Ribbed Arm, Brake SlottedHex Nut 5/16-24 Cotter Pin 3/32 X 3/4 CompressionSpringBrakeAntiDrag Washer, Ht .6 I.D. X 10.D. X .032 Flat- Washer 11/32 I.D. X 718 O.D Oil Seal .625 X 1.0 X .25 Check PlugAssembly, .027, Washer Stud, 5/16-24 FrictionPack Puck, .330 X 1.50 X .0975 Spdng,HelicalComp Spacer Hex Lock Nut5/16-24Unjf(Nyion Insert) Wedge, FrictionPack Clip,Washer .316x1.50x.1046 (Plated) Pin, StandardHeadless Fitting,5/16 Sae 5/32 Tube Hose, ExpansionTank Cap - PoppatValve Boil,Self Tapping 10-32 X 1/2 Puck, InnerWedge SpdngClip- HousingThrust Deflector Washer,MotorShaft .71idxl.15odx.O30thk Plug, Sae #6 O-Ring .07X.301 I.D. Bracket,SupportExpansionTank SiliconSponge Fan, 7 In. Pulley Hex LockNut 1/2-20 (Nylon Insert) Washer, Belleville Belt Keeper CenterSection-Fiiler-Bypass Assembly FiilerAssembly Fan- Pu//eyService Assemb/y Seal- O-RingKit Kit, ExpansionTank TransaxleComplete NOTE: Allcomponentdimensionsgiven in U.S. inches 1 inch= 25.4 mm 49 TRACTOR - - MODEL NUMBER 917.272441 BRIGGS AND STRATrON ENGINE-MODEL NUMBER 407777,TYPE NUMBER 0121-E3 929 t lO Ir11_ 213_] 265 [_ 2674 9_ 188 445 = 1 216 1 222 \ 11_REQUIRES SPECIALTOOLS 265 TOINSTALL SEEREPAIR INSTRUCTION MANUAL. _ 5,_ 967 r_ [_ _ 718 267 _O_OA _. 102_ _ _ 163_ k,_ _ 447A 207_ 524_ 447A _ 252_'_ 1033 VALVE OVERHAUL KIT _o_ 75O | _ ,,_ 868 _/_ 7 _ 1058 OWNER'S MANUAL 1 [ 1036 EMISSIONS LABEL I 865B_ 447A 50 51_ 883_ TRACTOR-MODEL NUMBER 917.272441 BI_IGGS AND STRA'rroN ENGINE-MODEL NUMBER 407777,TYPE NUMBER 0121-E3 5A_ i 888 _e 40_°_, ..& _o °. 1022 V _11o2,_ 798_ _ 51{._ olO 1y _ 38587_ r_ .... fnl 11_ 51A_ ,,0aoo 1124_' 1.: 788_'_ _ 11691 Io0,_--_, I 11421 ,,t_,_lm I[ 105_ 1051 033 _ 533@ (_';'_1 907_ _ 552 _ 51A _J o=, 1123 ,_ , 105 e _ 13o 95, I .T _ i--n_] -- r-.._al /137_;jl | | 1127_ 276 o fl&7 150 _ 2,0_ 987@ 1124 _' _ L-_, 1123o 160_ 1174' 1370 0,2_ l _ _==_'-633 i -I_- ,I,077 CARBURETOR GASKET SET 51A_ I _,0_ 633@ 51 I J TRACTOR - - MODEL NUMBER 917.272441 BRIGGS AND STRAI"rON ENGINE-MODEL NUMBER407777,TYPE NUMBER 0121-E3 74 050_' 1005 332 _) 363 I _J 877 10o5 72bJ_ 573_ 197 = 1851 #r 358 GASKET SET 3Q ,_ 48 2o@ 276 9_ 51A_ 868_ _olsO I 1 2_ 943 (_ 842_ 691 524_ 5o_ 513_1 8822 _ 10 Y 801 697 52 TRACTOR - - MODEL NUMBER 917.272441 BI_IGGS AND STRAI-FON ENGINE-MODEL NUMBER 407777,TYPE NUMBER 0121-E3 KEY NO. 1 2 3 4 5 5A 7 8 9 10 11 12 13 15 16 20 22 23 24 25 26 27 28 29 32 33 34 35 36 40 42 45 46 48 50 51 51A 53 54 73 74 75 89 95 98 104 105 108 117 PART NO. 690231 499585 391086 • 690069 499587 499595 890962 ,+ 499601 690937 , 690960 690942 690945 • 690360 690946 691046 690947 ° 690308 691053 222698 499588 499589 499590 499591 499604 499605 499606 499607 690975 499582 499583 690976 499596 499597 690963 690963 690964 499586 690977 690978 693893 690948 90949 °2}+ 690950-O:1: 690951 690953 691055 691057 691056 690283 690718 499802 690984 * 690985 690986 690232 O 690989 KEY NO. 121 122 125 130 131 133 135 137 141 142 146 150 160 163 187 DESCRIPTION Cylinder Assembly Bushing-Cylinder Seal-Oil Sump-Engine Heed-Cylinder No. 1 Head-Cylinder No. 2 Gasket-Cylinder Head Breather Assembly Gasket-Breather Screw (Breather Assy.) Tube-Breather Gasket-Crankcase Screw (Cylinder Head) Plug-Oil Drain Crankshaft SeaI-Oil(PTO Side) Screw (Engine Sump) Flywheel Key-Flywheel Piston Assembly (Std.) Piston Assembly (.010 O.S.) Piston Assembly (.020 O.S.) Piston Assembly (.030 O.S.) Ring Set-Piston (Std.) Ring Set-Piston (.010 O.S.) Ring Set-Piston (.020 O.S.) Ring Set-Piston (.030 O.S.) Lock-Piston Pin Pin-Piston Rod-Connecting Screw_Connecting Red) Valve-Exhaust Valve-Intake Spring-Valve (Intake) Spdng-Valve (Exhaust) Retainer-Valve Keeper-Valve Valve Tappet Cam Shaft Short Block Manifold-Intake Gasket-Intake Gasket-Intake Stud (Carburetor) Screw (Intake Manifold) Screen-Rotating Screw (Rotating Screen) Washer (Flywheel) Plug-Oil Screw (ThretSo Valve) Idle Speed Kit Pin-Float Hinge Valve-Float Needle Valve-Choke Jet-Main (Standard) Jet-Main (High Altitude) PART NO. 499811 690952 499804 690993 499805 499806 499803 690994 499807 499808 94388 690995 690996 691001 691050 DESCRIPTION Carburetor Overhaul Kit Spacer-Carburetor Carburetor Valve-Throttle Throttle Shaft Kit Float-Carburetor Fuel Transfer Tube O:1: Gasket-Float Bowl Choke Shaft Kit O Nozzle-Carburetor Key-Timing O:1: Gasket-Nozzle Retainer-Solenoid o+ Gasket-Air Cleaner Line-Fuel (Cut to Required Length) 187A 691049 Line-Fuel 188 690960 Screw (Control Bracket) 192 690083 Adjuster-Rocker Arm 197 690960 Screw (Back Plate) 209 691018 Spring-Governor 211 691019 Spring-Governed Idle 212 691020 Link-Throttle 213 691021 Bracket-Choke Control 216 691022 Link-Choke 219 394348 Gear-Governor 220 690412 Washer (Govemor Lever) 222 691023 Bracket-Control 227 691048 Control Lever-Governor 231 690718 Screw (Choke Valve) 240 691035 Filter-Fuel 250 690957 Retainer-Breather 252 690956 Element-Breather 265 691024 Clamp-Casing 267 695134 Screw (Casing Clamp) 276 690997.O:1: Sealing Washer 278 690097 Washer (Gov. Control Lever) 287 690960 Screw (Dipstick Tube) 304 691004 Housing-Blower 305 691005 Screw (Blower Housing) 309 691262 Motor-Starter 310 691263 Bolt-Starter Motor 311 497608 Brush Set 332 691059 Nut (Flywheel) 333 691060 Armature-Magneto 334 691061 Screw(Magneto Armature) 337 691043 Spark Plug 358 499889 Gasket Set 363 691062 Flywheel Puller O _ + NOTE: 53 Included 358 Included No. 121 Included No. 977 Included 1033 in Engine Gasket Set, Key. No. in Carburetor Overhaul Kit, Key, in Carburetor Gasket Sot. Key. in Valve Overhaul Kit, Key. No. All component dimensions given in U.S. inches 1 inch = 25.4 mm TRACTOR - - MODEL NUMBER BRIGGS AND STRATTON KEY NO, 383 385 387 404 418 445 447 447A 462 467 474 501 505 510 513 523 524 525 526 544 PART NO. 690966 690960 808656 690442 690999 499486 691003 690960 691261 691008 691064 691185 691029 497606 692024 691036 691032 691037 690960 552 552A 562 573 579 601 615 616 628 633 635 654 668 672 691 697 703 718 726 729 741 742 750 783 788 789 797 798 801 8O2 6O3 690552 690553 690311 691009 691029 691038 690317 691045 690960 690998 66538 690958 691215 690234 690657 690372 691010 690959 499612 694123 690980 690328 691033 693058 691039 695050 693167 690967 691283 691286 842 847 861 691031 499602 691234 ENGINE-MODEL NUMBER DESCRIPTION Wrench-Spark Plug Screw (Fuel Pump) Pump-Fuel Washer (Governor Crank) Plate-Cover Filter-Air Cleaner Cartridge Screw (Air Guide Cover) Screw (Air Guide Cover) Washer (Starter Cable) Knob-Air Cleaner Alternator Regulator Nut (Gov. Control Lever) Drive-Starter Clutch-Drive Dipstick • Dipstick Tube Seal Dipstick Tube Screw (Regulator) Armature-Starter (Service with 691262 Starter Motor) Bushing-Governor Crank Bushing-Governor Crank Bolt (Gov Control Lever) Plate-Back Nut (Starter Cable) Clamp-Hose Retainer-Governor Shaft Crank-Governor Screw (Fuel Pump Bracket) O:_ Seal-Choke Shaft Boot-Spark Plug Nut (Carburetor) Spacer O:1: Gasket-Carburetor Plate • Governor Shaft Seal Screw (Drive Cap) Clip Pin-Locating Gear-Ring Wire Clip Gear-Timing E-Ring Retainer Screw (Oil Pump Cover) Gear-Pinion Fuel Pump Bracket Harness-Wiring Screw (Brush Retainer) Screw _Rocker Arm) Cap-Dnve Cap-End Housing (Service with 691262 Starter Motor) • Dipstick/Tube Seal Dipstick/Tube Assembly TerminaI-Sparkplug 917.272441 407777,TYPE KEY NO. 855 865 865A 865B 868 871 877 883 914 918 929 PART NO. 691011 691012 691014 691015 690968 690969 399916 690970 690960 694000 691003 934 943 691058 690589 NUMBER 0121-E3 DESCRIPTION Adapter-Air Cover-Air Guide Cover-Air Guide Cover-Air Guide .+ Seal-Valve Bushing-Guide Alternator Connector/Wire .+ Gasket-Exhaust Screw(Rocker Cover) Hose-Vacuum Screw (Choke Control Bracket) Screw (Fan Retainer) • O-Ring Seal (Oil Pump Cover) 947 499809 Solenoid-Fuel 965 499613 Oil Pump Cover 967 273638 Filter-Pre-Cleaner 968 499788 Cover-Air Cleaner 975 499810 Bowl-Float 977 499812 Gasket Set-Carburetor 987 691000 O:1: SeeI-ThrotUe Shaft 1005 691243 Fan-Flywheel 1006 691247 Retainer-Fan 1013 690954 Nipple-Oil Filter 1017 690770 Oi/Pump Screen 1019 690103 Label Kit 1022 690971 o+ Gasket-Rocker Cover 1023 499599 Cover-Rocker (Cyl. No. 1) 1023A 499600 Cover-Rocker (Cyl. No. 2) 1024 499054 Pump-Oil 1026 690981 Red-Push (Steel) 1026A 690982 Red-Push (Aluminum) 1027 492932 Filter-Oil 1029 690972 Rocker Arm 1033 499890 Valve Overhaul Kit 1035 691042 Shaft-Pump 1036 695104 Emissions Label 1051 691265 Ring-Retaining 1058 274277 Owner's Manual 1090 691293 Retainer-Brush 1100 690973 Rocker Arm Pivot 1119 691183 Screw (Aitamator) 1123 690987 O:1: O-Ring Seal (Solenoid Retainer) 1124 690988 O:1: O-Ring Seal-Fuel Transfer Tube 1126 690991 Screw (Fuel Transfer Tube 1127 690992 Screw (Float Bowl) 1128 690990 O Screw (Carburetor Nozzle) 1169 690990 Screw (Carburetor Cover Plate) ---445777-0027-E2 Replacement Engine LOW RPM SellingS_peed: 1900-2100 High Speed: 3000-3200 O :[: + NOTE: 54 Included 358 Included No. 121 Included No. 977 Included 1033 in Engine Gasket Set, Key. No. in Carburetor Overhaul Kit, Key. in Carburetor Gasket Sat, Key. in Valve Overhaul Kit, Key. No. All component dimensions given in U.S. inches 1 inch = 25.4 mm SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL I Operate your Tractor up and down the face of slopes (not I greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. I For repair of major brand appliances in your own home... no matter who made it, no matter who sold itJ 1-800-4-MY-HOME (1-8oo4694663) _ Anyame, dayor_ht (u.sA andCanada) www._ears.com wwwJ_exs.ca For repair of carry-inproducts like vacuums, lawn equipment,and electronics,callfor the nearest Sears Parts and Repair Center. 1-800-488-1222 Anytime,dayor right(U.SA only) V,N_W.seal._com For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirect_! 1-800-366-PART (1-800-366.7278) 6a.m.- 11 P.m.,7 daysaweek (U.S.A.only) www.sears.co.Vpatsdirect To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement 1-800-827-6655 (U.S.&) 7 a.m.-5 p.m.,CST,Mon.- SaL Parapeclrsewiciodereparaci6n a dom_io,y paraordenarp_ezas: 1_ su (1-888-784,.6427) 1-800-361-6665 (Canada) 9 a.m.-8p.m. EST, M- F, 4p_m.SaL AuCareda poursewiceen_ 1-8004JE-FOYEFI Mc (1-800J533-69_'7) o,,,.oo (sE-./4.s I ® Registered Trademark / TMTrademark / su Service Mark of Sears, Roebuck and Co. ® Marca Rogistrada / "ruMama de F&brica / SMMarca de Servicio de Sears, Roebuck and Co. MCMarque de commerce I MOMarque d6pos6e do Sears, Roebuck and Co. 178423 3.6.01 TR Printed in U.S.A.
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