Craftsman 917272761 User Manual LAWN TRACTOR Manuals And Guides L0307083
CRAFTSMAN Lawn, Tractor Manual L0307083 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917272761 917272761 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272761. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
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Owner's Manual ICeeFTSM""'I LAWN TRACTOR 18.0 HP, 42" Mower Electric Start Automatic Transmission Model No. 917.272761 [_ This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual, IMPORTANT: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 prn, Mort - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A Visit our Craftsman website:www.sears.comicraftsman Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications ........................... 6 AssemblyPre-Operation ........................ 8 Operation ............................................. 11 Maintenance ....................................... 18 Maintenance Schedule ........................ 18 Service and Adjustments ..................... 22 Storage ................................................ 29 Troubleshooting ................................... 30 Repair Parts ......................................... 34 Sears Service ........................ Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: o Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. o Standard Maintenance Servicing, oil changes, or tune-ups o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. o Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. o Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. o Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. o Normal deterioration and wear of the exterior finishes, or product label replacement. o Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 IMPORTANT:This cutting machineis capableof amputatinghands and feet and throwing objects.Failureto observethe following safetyinstructionscould result in serious injury or death. _WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. ,_WARNING: Do not coast down a • De net mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do net operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • De net operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do net allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. hill in neutral, you may lose control of the tractor. _WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. _WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION o Read, understand, and follow all instructions in the manual and on the machine before starting. o Only allow responsible adults, who are familiar with the instructions, to operate the machine. o Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. o Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. o Never carry passengers. II. SLOPE OPERATION Slopes are a major factor related to lossof-control and tipever accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3 DO: o Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. o Never allow children to operate the machine. o Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. o Mow up and down slopes, not across. o Remove obstacles such as rocks, tree limbs, etc. o Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. o Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. o Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. o Use extra care with grass catchers or other attachments. These can change the stability of the machine. o Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. o Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: IV. SERVICE o Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. - Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. - Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. o Never run a machine inside a closed a rea, o Keep nuts and bolts, especially blade attachment belts, tight and keep equipment in good condition. o Never tamper with safety devices. Check their proper operation regularly. o Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. o Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. o Never make adjustments or repairs with the engine running. o Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. o Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. o Check brake operation frequently. Adjust and service as required. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. o Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves o Do not traction o Do not putting o Do not slopes. in. mow on wet grass. Reduced could cause sliding. try to stabilize the machine by your foot on the ground. use grass catcher on steep III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Neverassume that children will remain where you last saw them. o Keep children out of the mowing area and under the watchful care of another responsible adult. o Be alert and turn machine off if children enter the area. o Before and when backing, look behind and down for small children. 4 ° Remove obstacles such as rocks, tree limbs, etc. ° Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ° Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ° Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ° If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ° Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. 5 PRODUCT In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). SPECIFICATIONS Gasoline Capacity and Type: Oil Type API-SF-SJ): 1.25 Gallons Unleaded Regula SAE 30 (Above 32°F) SAE 5W-30 (Below 32°F) Oil Capacity: W/Filter 3.5 Pints W/O Filter 3.0 Pints Spark Plug: GAP: .030") Ground Speed (MPH): Champion Tire Pressure: Front: 14 PSI Rear: 10 PSI Charging System: 3 Amps Battery 5 Amps Headlights Battery: AmpiHr: Min. CCA: Case Size: Blade Bolt Torque: 27-35 Forward: Reverse: REPAIR PROTECTION AGREEMENTS Congratulations on making a smart purchase. Your new Craftsman@ product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation. Purchase a Repair Protection Agreement now and protect youmeff from unexpected hassle and expense. Here's what's included in the Agreement: . Expert service by our 12,000 profesional repair specialists. , Unlimited service and no charge for parts and labor on all covered repairs. . Product replacement if your covered product can't be fixed. . Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check. , Fast help by phonephone support from a Sears technician on products requiring in-home repair, plus convenient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655. RC12YC 5.5 2.4 28 230 U1R Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES . Read and observe the safety rules. . Follow a regular schedule in maintaining, caring for and using your tractor. . Follow the instructions under "Maintenance" and "Storage" sections of this _/Lwn e r_s manual. WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. SEARS INSTALLATION SERVICE For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME® 6 Steering Wheel Steering Wheel Insert (1) Locknut @ (1) Large Flat Washer (1) Hex Bolt 1/4-28 x 1-1/4 1/2-2o (1) Locknut 1/4-28 ii v Steering Boot =_ Steering Extension Shaft SteeringAdapter Wheel i_Washer 7/32 x 1-3/16 x 12 Gauge _(1) Knob For Future Use Keys Slope Sheet Video Cassette 7 Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4" wrench (1) Pliers (2) 7/16"wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR CARTON FROM UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securely to 10-12 ft. Ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING 8. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. HOW TO SET UP YOUR TRACTOR INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan. 4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor. WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 1/2 hex nut and tighten securely. 7. Snap steering wheel insert into center of steering wheel. 8 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat and tighten adjustment knob secu rely. NOTE" You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place freewheel control in "transmission disengaged" position (See "TO TRANSPORT' in the Operation section of this manual). 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. Seat Seat Shoulder Bolts TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) 4_WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in "transmission engaged" position. (See "TO TRANSPORT' in the Operation section of this manual). 4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 5. Place motion control lever in neutral (N) position. 6. Press lift lever plunger and raise attachment lift lever to its highest position. 7. Start the engine. After engine has started, move throttle control to idle position. 8. Release parking brake. 9. Slowly move the motion control lever forward and slowly drive tractor off skid. 10.Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. 11 .Turn ignition key to "STOP" position. Continue with the instructions that follow. Adj CHECK BATTERY 1. Lift seat pan to raised position. NOTE" If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). Label Seat ._rminal Terminal 9 INSTALL MULCHER CHECK PLATE v' CHECKLIST Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: ¢" All assembly instructions have been completed. ¢" No remaining loose parts in carton. ¢" Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ¢" Seat is adjusted comfortably and tightened securely. ¢" All tires are properly inflated. (For shipping purposes, the tires were overinflared at the factory). ¢" Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ¢" Check mower and drive belts. Be sure Mulcher Plate Latch Hooks £1 4,1 CAUTION: Do not remove shield from mower. deflector TO CONVERTTO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place.Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulching blades are designed for discharging and bagging also. CHECKTIRE they are routed properly around pulleys and inside all belt keepers. ¢" Check wiring. See that all connections are still secure and wires are properly clamped. ¢" Before driving tractor, be sure freewheel control is in 'transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section ¢" Engine oil is at proper level. ¢" Fuel tank is filled with fresh, clean, regular unleaded gasoline. ¢" Become familiar with all controls - their of this manual. CHECK DECK LEVELNESS location and function. Operate them before you start the engine. ¢" Be sure brake system is in safe operating condition. ¢" It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See ''TO START ENGINE" and "PURGE TRANS- For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER OF ALL BELTS SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. Deflector Shield BRAKE POSITION See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. MISSION" in the Operation this manual). 10 section of These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. R N REVERSE ENGINE H NEUTRAL OFF HIGH LIGHTS ON OVER TEMP LIGHT FUEL ENGINE ON OIL PRESSURE Ikl L LOW CHOKE ENGINE START BATTERY PAST PARKING REVERSE BRAKE FORWARD SLOW IGNITION PARKING BRAKE LOCKED MOWER PARKING DRAKE UNLOCKED HEIGHT MOWER LIFT ®@@@@ ATTACHMENT CLUTCH ENGAGED ATTACHMENT CLUTCH DISENGAGED FREE WHEEL (Automatic Models only} & Failure DANGER, KEEP HANDS AND FEET AWAY & & & to follow instructions ._lf_ltl,.. result in death, serious injury and/or property damage. SLOPE (SEE SAFETY" RULES HAZARDS SECTION) DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine. could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can KEEP AREA CLEAR HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. 11 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ignition Switch Attachment Clutch Lever Ammeter .... Light Switch Lift Lever Plunger - -. Throttle/Choke Control Attachment Lift Lever Height astment Indicator Clutch/Brake PedaI Parking Brake Lever Motion Control Lever Our tractors conform to the safety standards of the American National Standards institute. AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION - Turns the headlights PARKING on and off. BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed. FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off. 12 I The operation of any tractor can result in foreign objects thrown into the I eyes, which can result in severe eye damage. Always wear safety glasses I or eye shields while operating your tractor or performing any adjustments i or repairs. We recommend standard safety glasses or a wide vision safety_ mask worn over spectacles, j • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. • i, CAUTION: Always stop tractor completely, as described above, before leaving the operator's position. Attachment Clutch Lever "Engaged" Position Throttle/ Choke \ Control \ Ignition Key TO USE THROTTLE "Disengaged" Position Clutch/ Brake PedaI Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD Brake "Engaged" Position The direction and speed of movement is controlled by the motion control lever. 1. Start tractor with motion control lever in neutral (N) position. 2. Release parking brake. 3. Slowly move motion control lever to desired position. Motion Control Lever "Disengaged" Position CONTROL "Brake" Position STOPPING MOWER BLADES • To stop mower blades, move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE • To stop ground drive, depress clutch/ brake pedal all the way down. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine net running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate ENGINE • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". 13 growth. • For best cutting performance,grass over 6 inches in height should be mowed twice. Makethe first cut relativelyhigh; the second to desired height. Attachment Clutch "Engaged" Position TO ADJUST GAUGE WHEELS Attachemnt fj_ // High Position Low Position Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. 1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. 3. Repeat for opposite side, installing gauge wheel in same adjustment hole. Gauge Wheel _Mounting "Disengaged'_ Position Deflector TO OPERATE ON HILLS A(_WARNING: De net drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does net return to neutral (N) position when the clutch/brake pedal is depressed. • To restart movement, slowly release parking brake and clutch/brake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly. 3/8 - 16 Locknut Shoulder 3tSWashe TO TRANSPORT Gauge Wheel TO OPERATE When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor. 1. Raise attachment lift to highest position with attachment lift control. 2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position. . Do not push or tow tractor at more than two (2) MPH. , To re-engage transmission, reverse above procedure. MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES disengage attachment clutch control. _IICAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. 14 Transmission Transmission Engaged _,CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Disengaged NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING MENTS CARTS AND OTHER ATTACH- Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. TO START When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the transmission engaged position. 2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 3. Place motion control lever in neutral (N) position. 4. Move attachment clutch to disengaged position. 5. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. BEFORE STARTING THE ENGINE CHECK ENGINE ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULI_t' mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting ((See the oil viscosity chart in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. ADD GASOLINE • Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. WARM WEATHER STARTING (50 ° F and above) 7. When engine starts, move the throttle control to the fast position. 15 PURGE • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. TRANSMISSION To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. 1. Place tractor safely in an area that is flat for approximately 80 feet in front of the tractor and set the parking brake. 2. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. 3. Slowly move motion control lever to full forward position and hold for five (5) seconds, or approximately 40 feet. Slowly move lever to full reverse position and hold for five (5) seconds, or approximately 20 feet. After the tractor moves approximately 20 feet in reverse return the motion control lever to the neutral (N) position. Repeat this procedure three (3) times. Your transmission is now purged and now ready for normal operation. COLD WEATHER STARTING ( 50 ° F and below) 7. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position. 3. Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can also be used during the engine warm-up period after the transmission has been warmed up. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. (See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.) 16 MOWING TIPS MULCHING • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutring action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass and mow slowly. l" jj , MOWING ) Max 1/3 . If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 17 AS YOU COMPLETE REGULAR SERVICE DATES /___EF{VIOE i Check BrakePressure Operation Check Tire _ 1" Check Operator F_resence and InterEock Systems I_ R Check for Loose _ T 0 Lubrication Chart Mower S harpen/Replace Check Battery Level R Clean Battery andCooling Terrninal_ Check T ransaxEe Fasteners _= Blade_ _ _ Check V-Belts Check Engine I_ Oil Level I_ I_ Change Engine Oil (with oil filter) E Change Engine Oil (without N Clean Air Filter _ Clean Air Screen _2 NI Inspect E Replace Clean MuffEedSpark Cooling ,z I_ I_,a Fins Spark Plug Air Filter Paper Replace Fuel Filter _ Cartridge - Oh_nge more often _en operating in high _lmbient tompetature_ 2 _ Se _vi_e more oflen when operating under in dif_ a he,.ivy I_d or dusty ¢ondkion_. RECOMMENDATIONS EACH I_' Reply.toe blades more often when mowing in sttndy soil. 4 • NOt _quired if equipped with mainton_nce ¸free battery¸ 5 • Iighton front a;_le pivat bolt to 28 fi. Ibs. rn_xirnum I_o not overtighton or LUBRICATION The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE I_ I_1_ Attester Replace Replace GENERAL I_,_ oil filter) Oil Filter (If equipped) Engine I_ CHART Zerk Zerk (%)FrontWheel Bearing Zerk _, _.._FrontWheel Zerk : } (._)General Purpose Grease @ REFERTO Maintenance "ENGINE' SECTION USE IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of 1. 2. 3. 4. Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 18 TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES . Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). . Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. . Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. . The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position. . When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. . When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. . The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade and flat washer in shown. 5. Tighten blade bolt Lbs. torque). IMPORTANT: Blade bolt, lock washer exact order as securely (27-35 Ft. bolt is grade 8 heat treated. Mandrel Assembly Blade Traili_ Edge Up Center Hole Fiat Washer_ Lock Washed,lade _ (Grade)* *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. . The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. . To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. . Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Blade 5/8" Bolt o BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. . Keep battery and terminals clean. . Keep battery bolts tight. . Keep small vent holes open. . Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not 1 9attempt to open or remove caps or covers. Adding or checkinglevelof electrolyteis not necessary. TO CLEAN BATTERYANDTERMINALS Corrosionand dirt on the battery and terminals can causethe batteryto "leak" power. 1. DisconnectBLACKbattery cable first then RED battery cable and remove battery from tractor. 2. Rinse the battery with plain water and dry. 3. Cleanterminals and battery cable ends with wire brush until bright. 4. Coat terminalswith grease or petroleumjelly. 5. Reinstallbattery (See "REPLACING BATTERY"in the Service and Adjustments section of this manual). TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do net use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is net required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact a Sears or other qualified service center. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are net adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is net used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. 2. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Closed and --_--_.._. Locked [ Position t_ Oil Drain Valve Drain Tube / Cap 3. 4. 5. 6. 7. 8. 2O Unlock drain valve by pushing inward slightly and turning counterclockwise. To open, pull out on the drain valve. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. Remove the drain tube and replace the cap onto to the end of the drain valve. Refill engine with oil through oil fill dipstick tube. Pour slowly. De net overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULl2 line on dipstick. ENGINE OIL FILTER ENGINE Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. AIR FILTER Debris may clog the engine's air cooling system. Remove blower housing and clean area shown to prevent overheating and engine damage. Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Pull up on air filter cover handle and rotate towards engine. 2. Remove cover. 3. Carefully remove air filter cartridge and pre-cleaner from base. 4. Clean base carefully to prevent debris from falling into carburetor. NOTE: If very dirty or damaged, replace cartridge. 5. Place new pre-cleaner and cartridge firmly in base. 6. Align tabs on cover with slots in blower housing and replace cover. 7. Hook handle on cover and push down on handle to close. IMPORTANT: Petroleum solvents, such as kerosene, are net to be used to clean the cartridge. They may cause deterioration of the cartridge. De net oil cartridge. De net use pressurized air to clean cartridge. Air Screen SYSTEM Clean out chaff and debris MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. COOLING 21 CLEANING ° Clean engine, battery, seat, finish, etc. of all foreign matter. . Keep finished surfaces and wheels free of all gasoline, oil, etc. . Protect painted surfaces with automotive type wax. We de net recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission covered to keep water out. Water in engine or transmission will shorten the usful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. WARNING: AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE ORTOADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place motion control lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot TRACTOR 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment ether than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISENGAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and remove clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. Clutch Small Retainer Clutch Engine Pulley Retainer Spring Anti-Sway Ba_ (Both Sides) Deflector Housing Guide Retainer Spring 22 TO INSTALL 1. 2. Raise attachment lift lever to its highest position. Slide mower under tractor with deflec- 3. 4. tor shield to right side of tractor. Lower lift lever to its lowest position. Connect front links to mower deck and 5. 6. 7. 8. 9. FRONT-TO-BACK ADJUSTMENT IMPORTANT," Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. MOWER secure with retainer springs. Connect suspension arms to rear deck brackets and secure with retainer springs. Connect anti-sway bar to chassis bracket and secure with retainer spring. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring. Install belt onto engine pulley. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. Bottom edge Beth Front Links Should be EquaI in Length Bottom edge of Arm Lift Link Adjustment °N_ 23 TO REPLACE BELT MOWER BLADE TO ADJUST BRAKE 1. Depress clutch/brake pedal all the way down and engage parking brake. 2. Measure distance between brake operating arm and nut 'W' on brake rod. 3. If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A". 4. Engage transmission by placing freewheel control in 'transmission engaged" position. 5. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is necessary. Replace brake pads or contact a Sears or other qualified service center. DRIVE The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL 1. 2. 3. - Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). Work belt off both mandrel pulleys idler pulleys. Pull belt away from mower. BELT INSTALLATION and - 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See "To Install Mower" in this section of this manual). Mandrel TO REPLACE Pulley MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK BRAKE BELT REMOVAL 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE" Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley. 5. Remove belt from center span keeper and pull belt away from tractor. 1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. 2. Disengage transmission by placing freewheel control in "transmission disengaged" position. Pull freewheel control out and into the slot and release so it is held in the disengaged position. The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. BELT INSTALLATION 1. Carefully work new belt down around transmission cooling fan and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 24 5. Makesure belt is in all pulley grooves and inside all belt guidesand keepers. 6. Install mower(See "TO INSTALL MOWER"in this sectionof manual). Neutral Lock Gate MotionControlLever En£ i TRANSMISSION REPLACEMENT Clutching Idler Adjustment Belt REMOVAL/ Should your transmission require removal for service or replacement, it should be purged after reJnstallatien and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. Stationar Idler Center Span Keeper TO ADJUST MENT Transmission Input Pulley STEERING WHEEL ALIGN- If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN!CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center. TRANSAXLE MOTION CONTROLLEVER NEUTRAL ADJUSTMENT The motion control lever has been preset at the factory and adjustment should not be necessary. 1. Loosen adjustment bolt Jn front of the right rear wheel, and lightly tighten. 2. Start engine and move motion control lever until tractor does net move forward or backward. 3. Hold motion control lever in that position and turn engine off. 4. While holding motion control lever in place, loosen the adjustment bolt. 5. Move motion control lever to the neutral (N) (lock gate) position. 6. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps: 1. Loosen the adjustment bolt. 2. Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep. 3. Tighten adjustment bolt securely. 4. Start engine and test. 5. If tractor still creeps, repeat above steps until satisfied. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover I Square Key --_ (Rear Wheel Only) 25 TO START ENGINE WITH A WEAK BATTERY _WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES 1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER 1. BLACK cable first from chassis 2. 3. 4. 5. . Keps !Nut "--(_ Positive (Red) Cable TO REPLACE and Hex Bolt Negative (Black) Cable HEADLIGHT BULB 1. 2. Raise hood. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Fully Charged Battery REPLACING BATTERY ,_WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. TerrninaI Cover then from the fully charged battery. RED cable last from both batteries. Weak or Dead Battery Install new battery with terminals in same position as old battery. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE SEMBLY HOOD AND GRILL AS- 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect the headlight wire connector. 26 TO ADJUST CARBURETOR NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight. PRELIMINARY SETTING 1. Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. 2. Be sure the throttle control cable is adjusted properly (see above). ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. 2. Check that holes 'W' in governor control lever and hole in governor plate line-up. If holes 'W' are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely. Governor Control Governor Control Plate 3ttle Cable Holes "A" Clamp Screw 27 Idle Speed Sgrew FINAL SETTING -(See "TO ADJUST THROTTLE CONTROL CABLE" in this section of the manual.) 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. 2. Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. 3. While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. Lever Idle Mixture Valve _f_°J_"_ with Limiter ACCELERATION TEST 4. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust or damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. 28 Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _,WARNING: Never store the tractor Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to start position for a few seconds to distribute oil. 4. Replace with new spark plug(s). with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. 29 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Will not start CAUSE CORRECTION 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 10. Engine valves out of adjustment. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carbu reter" in Service and Adjustments section. 10.Contact a Sears or other qualified service center. 1. 2. 3. 4. 5. 1. 2. 3. 4. 5. 4. 5. 6. 7. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. Hard to start Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. Loose or damaged wiring. 7. Carburetor out of adjustment. . 8. Engine valves out of adjustment. Engine will not turn over 1. Brake pedal not depressed 2. Attachment clutch is engaged. 3. Weak or dead battery. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. . . . Faulty solenoid or starter. Faulty operator presence switch(es). Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service and Adjustments section. Contact a Sears or other qualified service center. . 1. Depress brake pedal. 2. Disengage clutch. 3. Recharge attachment or replace battery. 4. 5. 6. 7. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. Engine clicks but will not start Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. 1. 2. 3. 4. Loss of power 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. . 3O Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or TROUBLESHOOTING See appropriate PROBLEM Loss of power (continued) CHART: section in manual unless directed CAUSE 3. Build-up of grass, leaves and trash under mower, 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 9. Water in fuel. 10. Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment, 1. Worn, bent or loose blade. vibration 2. Bent blade mandrel. 3. Loose/damaged part(s). Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. Poor cut - uneven 1. Worn, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. . Mower blades will not rotate center CORRECTION 7. Dirty fuel filter. 8. Stale or dirty fuel. Excessive to Sears service Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. 1. Obstruction in clutch mechanism. 31 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill Lank with fresh gasoline and replace fuel filter. 10. Connect and tighten spark plug wire. 11. Clean engine air screen/ fins. 12. Clean/replace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged parts. . Check wiring, switches and connections. If not corrected, contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes. 1. Remove obstruction. TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Mower blades will not rotate (con't) Poor grass discharge CAUSE CORRECTION 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 2. Replace mower drive belt. 1. Engine speed too slow. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11.Clean around mandrels to open vent holes. 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10. Improper blades used. 11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Switch is "OFF". 1. Turn switch "ON". Bulb(s) or lamp(s) burned out 2. Replace bulb(s) or lamp(s). Faulty light switch. 3. Check/replace light switch. Loose or damaged wiring. 4. Check wiring and connections. 5. Blown fuse. 5. Replace fuse. Headlight(s) not working (if so equipped) 1. 2. 3. 4. Battery will not charge 1. Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped). 4. Faulty alternator. Loss of drive Engine "backfires" when turning engine "OFF" 3. Replace idler pulley. 4. Contact aSears or other qualified service center. 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 4. Replace alternator. 1. Freewheel control in "disengaged" position. 2. Motion drive belt worn, damaged, or broken. 3. Air trapped in transmission during shipment or servicing. 1. Place freewheel control in "engaged" position. 2. Replace motion drive belt. 1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 32 3. Purge transmission. TRACTOR - - MODEL NUMBER 917.272761 SCHEMATIC ÷ BATTERY [ FUSE I r,Q I i (OPTIONAL) AMMETER I I STARTER " I SOLENOID )G A1 L CLUTCH/BRAKE (PEDAL UP) J _t¢i1_ SEAT SWITCH (NOT OCCUPIED) IGNITION SWITCH I I I ATTMENT CLUTCH a ,_cv. (CLUTCH OFF) I GROUNDING CONNECTOR A [OPTIONAL) IGFJITIOFJ UNIT BL&OK AMP LI_3_ 3_% I ItpM v__ _ _ SPARK PLUG GAP (2 PLUGS ON TWiN CYL ENGINES) _C.t_,_!_I_4G _y61 _'.t _8C_4_4_iL_} J FUEL SHUT-OFF SOLENO D (IF SO EQUIPPED) JiLL_ I eriHas','_.qL_ -:Ji :-_ ,3, _"_ ;v DIODE I I IALTERNATOR i I NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERy, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. IGNITION POSITION HEADLIGHTS NON-REMOVABLE CONNECTIONS SWITCH CIRCUIT OFF M+G-AI Rur,]iLIGI IT B+A1 REMOVABLE CONNECTIONS _'MAKE" NONE A2+L RUN B+A1 NONE START B - S + A1 NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 33 TRACTOR - - MODEL NUMBER 917.272761 ELECTRICAL / I I I 42 I 41 I _ I I /i I iII J I J/ i I [ 26 I I I I I j I I I [ [ I I I 25 I I 116 \ \ I 16' / / / _ \ iI \/ 28 I I I 9O 34 I TRACTOR - - MODEL NUMBER 917.272761 ELECTRICAL KEY NO. PART NO. DESCRIPTION I 2 8 I6 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 90 163465 74760412 176689 176138 175688 4152J 4799J 146147 175158 73510400 4207J I21305X 175566 140403 179720 71110408 131563 178861 I21433X 141940 180449 Battery 12 Volt 28 Amp Bolt, Hex Head 1/4-20 Unc x 3/4 Box, Battery Fender Switch, Interlock Harness, Light Socket (Includes 4152J) Bulb, Light Cable, Battery, 6 Gauge, Red, 11" Cable, Battery, 6 Gauge, Red, WiI 6 Wire Fuse, 20 Amp Nut Keps Hexli4-20 Unc Cable, Ground, 6 Gauge, Black, 12" Switch, Plunger NC Gray Switch, Ignition Key, Ignition Harness, Ignition Bolt, Hex Head Fin I/4-20 × I/2 Cover, Terminal, Red Solenoid Ammeter Rectangular Protection Wire Loop Cover Terminal Battery NOTE: All _mponent dimensions given in U.S. inches I inch = 25.4 mm 35 TRACTOR - - MODEL NUMBER CHASSIS AND ENCLOSURES 917.272761 39 /66 @/5 208 2O8 chassis_Laser 36 _lt.stlt27 TRACTOR - - MODEL NUMBER 917.272761 CHASSISAND ENCLOSURES KEY PART NO. NO. DESCRIPTION I 2 3 5 9 I0 11 I3 I4 17 I6 26 28 29 30 3I 37 38 39 60 64 74 I42 I43 I44 I45 I66 206 207 208 209 212 -- Chassis Stamping Drawbar Screw 3/8-16×3/4 Bumper Hood/Dash Dash Bolt Carriage 3/8-16 × I Panel, Dash, LH. Panel, Dash, R.H. Screw Thdrol 3/6-I6 x 1/2 Hood Aasembly Bumper Hood Nut Grille Lens Asm Lens, Grille Fen(_Ftrest Pnt STLT Bracket, Fender Support Screw Thdrol 5/I6-16 x I/2 Tyt Bracket Asm. Pivot Mower Rear Bracket, Pivot Bolt Rdhd Sqnk 3/6- I6 Uno × 3/4 Dash Lower STLT Nut Crownloek 3/6-I6 Une Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Jod Pivot Chassis/Hood Screw Hwhd Hi Lo #I3-16 x 3/4 Bolt Shoulder 5/16 -18 TT ScrewThdrol 5iI6-16xl/2TYTT ScrewThdrol 3/6-I6xl/2 Screw Hex Wsh THDR 3/8-16 x 3/4 BL Insert Lens Reflective Plug, Button NOTE: 174619 176554 17060612 155272 168337X013 STD533710 174996 172105X010 17490608 165682X558 184921 STD541437 175049 174332X599 174736X558 139976 17490508 1757I 0 174714 72140606 154798 73680600 175702 154966 175582 156524 171875 170165 17670508 17670608 17000612 175143 5479J All _mponent dimensions given in U.S. inches I inch = 25.4 mm 37 TRACTOR - - MODEL NUMBER 917.272761 GROUND DRIVE 212 116 85 247 ;156 32 166 38-_ 35 _39 3O 62 36 • 53 32 30 29 252 / 74 75 96 d rive- hydro.silt 52 38 TRACTOR - - MODEL NUMBER 917.272761 GROUNDDRIVE KEY NO. PART NO. DESCRIPTION 165866 STD561210 10040400 74490544 STD541431 STD541437 130564 17814I 73,350600 106888X STD561210 175765 71673 169592 74760512 175578 120183X 19211616 1572H 179114 74760648 175556 127783 154407 123205X 72I 10612 STD541437 STD541431 105710X 105709X 17060620 178138 16969I 17120614 8883R 175410 173937 STD55I I43 154778 Traasaxle (See Breakdown) Peerless LTH2000 ROd Shift Fender Adiust Pin Cotter I/8 x I CAD Washer Lock Hvy Helical Bolt He;< FLGHD 5/16-I8 Gr.5 Nut Lock Hex W/tas. 5/16-I8 une Nut Lock Hex W/Wsh 3/6-16 une Knob, Deluxe 1/2-I3 Rod, Brake Nut, Hex Jam 3/6-16 Une Spring Brake Rod Pin Cotter I/8 x 3/4 CAD. Rod, Parking Brake Cap, Parking Brake Bracket, Traasaxle BoltHexHd 5/16-18Uncx3i4 Shaft Foot Pedal Bearing, Nylon Washer Pin, Roll Pulley, Cx>m posite Bolt Fin Hex 3/8-16 x 3 Keeper, Belt Idler Pulley, Idler, V-Groove Bellerank, Clutch Retainer, Belt Bolt Cart Sh 3/8-I6 x 1-1/2 Gr 5 Nut Crownloek 3/6-I6 Une Nut, Crownloek 5/I6-16 Unc Link, Clutch Spring Return, Clutch Screw 3/6-I6 x I-I/4 V-Belt Keeper, Center Span Screw 3/8-16x.675 Cover, Pedal Pulley, Engine Bolt Hex 7/I 6-20 x 4 Gr 5 Washer Keeper Belt Engine Hydro 1 8 10 14 15 16 19 2I 22 24 25 27 28 29 30 32 34 35 36 37 38 39 4I 47 46 49 50 5I 52 53 55 56 57 59 6I 62 63 64 65 66 KEY NO. PART NO. DESCRIPTION 70 74 75 76 77 78 81 82 83 85 89 90 95 96 116 120 150 15I 156 158 159 16I 162 163 164 165 166 168 169 197 196 202 212 245 246 247 250 25I 252 I34683 I37057 I21749X STD581075 I23583X I21748X 178139 165711 19171216 I50360 I64690X428 I24346X 178134 4497H 72140608 73900600 175456 19133210 166002 I65589 183900 72140406 73680400 74780416 19091010 165623 166880 I65492 165580 169613 169593 72110614 145212 I78122 I78121 181462 I7060612 17060516 I91316I 6 Keeper Belt Engine Spacer Washer 25/32 x I-I/4 x 16 Ga. E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Ga. Shaft Asm Cross Tapered Spring Torsion Washer 17/32 x 3/4 x 16 Ga. Nut Lock Center 1/4-28 FNTHD Console, Shift Nut Self-Thd Wsh-hd 1/4 Zias Disconnect Asm ROd Bypss LTH Retainer Spring 1" ZindCad Bolt Rdhd Sqneek 3/6-16 x I Nut Lock Fig 3/6-I6 Spacer Retainer Washer 13/32 x 2 x I0 Ga. Washer Srrtod 5/I6 ID x 1.125 Bracket Shift Mount Hub Shift Bolt Rdhd Sqnk I/4-20 x 3/4 Gr 5 Nut Crownlock I/4-20 Unc Bolt Hex Fin I/4-20 Unex 1 Gr 5 Washer 5/8 x .28I x I0 Ga Bracket Pivot Lever Screw 5/16-I8 x 5/6 Bolt Shoulder 5/I 6-I8 x 561 Plate Fastening Nyliner Snap-In 5/6°1D Washer Nyl 7/8 ID x .105" Hyd Bolt Cart Sh 3/8-16 x I-3/4 Gr5 Nut Hex Flange Lock Strap Torque Lh LTH2000 Strap Torque Rh LTH2000 Link Shift Transaxle LTH2000 Screw. 3/8-I 6 x 3/4 Screw 5/16-I8 x 1 Washer 13/32 x 1 x I6 Ga. NOTE: All component dimensions given in U.S inches 1 inch = 254 mm 39 TRACTOR STEERING ASSEMBLY - - MODEL NUMBER 917.272761 t jr'----.,._ 42 13 65 17 f 43 / 4O TRACTOR STEERING ASSEMBLY - - MODEL NUMBER 917.272761 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 8 10 11 12 13 15 17 26 28 29 30 32 36 37 38 39 40 41 42 43 44 46 51 54 65 67 68 71 82 87 88 91 Steering Wheel Axle Assembly Spindle Assembly, L,H Spindle Assembly, R.H Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 18 Ga. Ring, Klip Draglink Washer, Lock Nut Hex Jam Toplock 1/2-20 Unf Spacer Brg Axle Front Nut, Hexflange Lock Shaft Assembl Z Steering Bushing Link, Drag Washer 13/32x7/Sx18Ga. Screw 3/8-I8 x 3/4 Pin Rod, Tie Bushing Steering Screw Insert, Steering Wheel Washer 9/I8 ID x 2-3/80D I2 Ga Nut Lock Center 3/8-24 Unf Adaptor Steering Wheel Boot, Steering Shaft Washer 25/32 x I-I/4 x 18 Ga. Extension Shaft Steering Cap, Spindle Nut Crownlook I/4-28 Bolt Hex I/4-28 Unf x I-I/4 Gr. 8 Spacer Brace Axle Bolt Rdhd Sqnk 3/8-18 x 2-1/4 Axle, Brace Steering Asm Bracket Susp Chassis Front Washer Flat .78I x 1-1/2 x .14 Bolt Shoolder 7/18-20 Clip Steering I39788 I84706 I69840 I69839 8268H I21748X 12000029 175121 STD551137 73940800 136518 145212 I80641 I26847X 19131418 17080612 STD581210 I30485 155099 I52927 139769 19183812 STD541537 I007I 1L I45054x428 I21749X I80640 I84946X505 73540400 71130420 160367 72110618 I69827 175146 I69835 173966 175I I8 175553 NOTE: All component dimensions given in US inches 1 inch =254 mm 41 TRACTOR - - MODEL NUMBER 917.272761 ENGINE 3 72 81 78 13 4 _ 38 14/ 33 31 29 I \ OPTIONAL Spark f EQUIPMENT Arrester en£irfe-bsA cy/ 17 42 TRACTOR - - MODEL NUMBER 917.272761 ENGINE KEY PART NO. NO. 1 2 3 170545 17720408 4 13 14 16 23 29 31 32 33 37 38 40 44 45 46 72 78 81 137352 165291 148456 STD551237 169837 137180 184900 140527 I23487X 137040 181854 I24028X 17670412 17000612 19091416 183906 17080620 73510400 DESCRIPTION Control, Throttle Screw, He:< Head, Thread Outting I/4-20 × 1/2 Engine (See Breakdown) B&S Model No. 31H777-O202-E1 Muffler Gasket B&S Tube Drain Oil Easy Washer Shield BrniDbr Guard Arrestor, Spark Tank, Fuel Cap Assembly Clamp, Hose Line, Fuel Plug, Drain Oil Easy Bushing, Snap, Fuel Line Screw, He:
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