Craftsman 917273030 User Manual GARDEN TRACTOR Manuals And Guides L0804241
CRAFTSMAN Lawn, Tractor Manual L0804241 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917273030 917273030 CRAFTSMAN GARDEN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN GARDEN TRACTOR #917273030. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman GARDEN TRACTOR Manual
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Owner's Manual
hi"
20.0 P
ELECTRIC START
46" MOWER
6 SPEED
GARDEN TRACTOR
Model No.
917.273030
= Safety
, Assembly
, Operation
o Maintenance
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment.
For answers to your questions
about this product, Call:
1-800=659=5917
Sears Craftsman Help Line
5 am- 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates,°lL 60179
Warranty .................................................
2
Safety Rules ...........................................
2
Product Specifications ..; ........................ 5
Assembly .............. .; ...................... . .......... 8
Operation ..............................................
12
Maintenance Schedule ............... ;........ 19
Maintenance .................................. :...... 19
Service and Adjustments ...................... 23
Storage..., .............................................
31
Troublesh°oting .................................... 32
Repair Parts .........................................
36
Parts Ordering ....................... Back Cover
LIMITED TWO _'EAR WARRANTy ON CRAFTSMAN RIDING EQUIPMENT
For two (2) yea_ from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will _epair'or replace, free of charge, any parts found to be defective in matedat or
workmanship.
This Warranty does not cover:.
o Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
o Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
o Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment accordirtg to the instructions contained in
the owner's manual.
o Riding equipment used for commercial or rental purpbses.
LIMITED _0 DAY WARRANTY ON BATTERY
For ninety i90) days from date of purchase, if any battery included with this riding equipment proves defective in matedat or workmanship and bur testing determines the battery will not hold a Charge, Sears will replace the batter_ at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by takin_ your Craftsman riding equipment to your nearest Sears Service Center. (in-home warranty service will still be available after 30 days from the date of purchase but a stanciard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck an_l Co., D/_17 WA, Hoffman Estates, IL 60179
GENERAL
OPERATa0N
o Never carry passengers.
° Do not mow in reverse unless absolutely necessary.Always look down and
behind before and while backing.
° Be aware of the mower discharge direction and do not point it at anyone. Do
not operate the mower withouteither
the entire grass catcher or the guard in
place.
o Slow down before turning.
o Never leave a runningmachine unattended. Always turn off blades, set parking braise,stop engine, and remove
keys before dismounting.
= Read, understand, and follow all instructions in the manual and on the machine
before starting.
° Only allow responsible adults, who are
familiar with the itlstructions, to operate
the machine.
o Clear the area of,objects such as rocks,
'/toys, wire, etc., which could be picked
up and thrown by the blade.
o Be sure the area is clear of other people
before mowing. Sto p rnachine if anyone
enters the area.
2
• "rum off blades when not mowing.
, Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
, Do not operate the machine while under
the influence of alcohol or drugs.
° Watch for traffic when operating near or
crossing roadways.
o Use extra care when loading or unloading the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution, if you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
° Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
= Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
° Use slow speed. Choose a low gear so
that you will not have to stop o[ shift
while on the slope.
o Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
° Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
= Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope° If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DONOT:
= Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in,
o Do not mow on wet grass. Reduced
traction could cause sliding.
o Do nottry to stabilize the machine by
putting your foot on the ground.
o Do not use gra_s catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
o Keep children out of:the mowing area
and under the watchful care of another
responsible adult.
° Be alert and turn machine off if children
enter the area.
° Before and 'when backing, look behind
and down for small children.
• Never carry children, They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children_to operate the
machine°
° Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may Obscure vision.
SERVICE
° Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow engine,to cool before refueling. Do not
smoke.
._
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
° Never run a machine inside a closed
area.
° Keep huts and bolts', especially blade
attachment bolts, tight and keep equipment in good condition.
° Never tamper with safety devices.
Checktheir proper operation regularly.
° Keep machine !re.e Ofgrass, leaves, or
other debris bu=ld-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
° Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
•
o
a
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving_paffs or
allow objects_to be thrown. Frequently
check compa_ents and replace with
manufacturer's re'commended parts,
w_hen necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
= Checkbrake operation frequently.
Adjust and service as required.
responsible adult}
° Be alert and tum_achine off if children
enter the area.
• Before and whenbacking, look behind
and down for sm&ll childrep.
o Mow up and down slopes (15 ° Max), not
across.
° Remove obstacles such as rocks, tree
limbs, _tc.
o Watch for holes, ruts, or bumps. Uneven
terrain;could overturn the machine. Taft
grass Can hide obstacles.
° Use sl0w speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
° Avoid starting or stopping on a slope'. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• Do not'tum on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
_kLook for this symbol to point out important safety precautions. It means CAUTION!!! BECOME AWARE!l! YOUR SAFETY IS INVOLVED.
,_WARNING:
Tile engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
° Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
° Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
° Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
° Keep children out of the mowing area
and under the watchful care of another
,_CAUTION: in order to prevent accidental startingwhen setting up, transporting,
adjusting or making repairs always disconnect spark plug wire and place wire where
it cannot contact spark plug'.
PRODUCT SPECIFICATIONS
=lll,,lll
=H=
,,==
tll
GASOLINE
CAPACITY
AND TYPE:
&5 GALLONS
UNLEADED
REGULAR
O/L TYPE
'API-SF/SGJSH):
SAE 30
(above 32°F)
SAE 5W-30
(below 32°F)
)IL CAPACITY:
W/FILTER:
4°2 PINTS
W/O FILTER: 3.7 PINTS
SPARK PLUG:
(GAP: ,040")
Champion RC12YC
VALVE
CLEARENCE:
INTAKE: .004"-.006"
EXHAUST: .004"-.006"
GROUND SPEED HI:
0.7
(MPH):
1.4
2.3
REVERSE:
0.9
LO:
1.7
&3
5.4
2.1
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING
SYSTEM:
16 AMPS@ 3600 RPM
BATTERY:
AMP/HR:
30
MIN. CCA: 240
CASE SIZE: UIR
BLADE BOLT
TORQUE:
27-35 FT. LBS.
CONGRATULATIONS
on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center_
We have competent, well-trained technicians and the proper tools to service or
repair this tractor_
Please read and retain this manual° The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
MAINTENANCE
AGREEMENT
A Sears Maintenance Agreement is available on this product. Contact your nearest
Sears store for details.
CUSTOMER
RESPONSIBILITIES
• Read and observe the safety rules.
o Follow a regular schedule in maintaining, caring for and using your tractor°
• Follow the instructions under"Maintenance" and "Storage" sections of this
owner's manual.
_WARNING:
This tractor is equipped
with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
taws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator°
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
taws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
Parts Bag contents shown fdll size
(1) Knob
(1) Shoulder
Bolt 5/16-18
(1) Washer
17/32 x 1-3/16 x 12 Gauge
_,,,,,,,,,J,J,,_,,,,,
,J . ,J
O
JJl,,_,,,_,,
1
,,, r
3/16 x 3/4 x 16 Gauge
(2) Washers
__ ]_
(2)
Weld
Nuts
#10
@
(2) Lock
Washers
#10
(3) Retainer Springs (double loop)
_4) Hetainer Springs (single loop)
6
..................................
JJ
;
1
Parts packed separately in carton
Mulcher
Plate
Seat
Video
Cassette
I
•
I
I
I
I
I
I
I
I
I
I
I
I
I
_
Manual
!
-_
,
Steering
Wheel
|
Parts Bag
(2) Shoulder
Bolts
Lk
©
(2) Washers 3/8x 7/8 x 14 Gauge
(2) Gauge Wheels
Q'(2)
Center lock Nuts
Parts Bag contents not shown full size
(2) Front Link Assemblies
_(2)
Latch Hook
Assemblies
(2) Keys
Steering Sleeve
Steering
Wheel
Insert
Slope Sheet
7
Steering Sleeve
Extension
Your new tractor has been assembled at the factory with exception of those parts'left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary tQ insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED
ASSEMBLY
FOR
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below_
(1) 9/16" wrench
(1) 3/4." Socket wl
drive rachet
(1) 1/2" wrench
(1) Pliers :
(1) Phi!lips, Screw(1) Utility knife
driver
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating position (seated behind the steering wheel).
TO REMOVE
CARTON
TRACTOR
UNPACK CARTOI_
i
o Remove all accessible loose parts and
parts boxes fromshipping
carton (See
page 6).
o Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat. i
° Remove mower and package materials°
° Check for any additional loose parts or
boxes and remove.
OFF
° Remove hex bolt, lock washer and large
flat washer from steering shaft.
° Position front wheels of the tractor so
they are pointing straight forward.
° Slide the steerin_t sleeve over the steering shaft.
° Align tabs and press steering sleeve
extension into bdttom of steering wheel.
° Position steering wheel so cross bars
are horizontal (left to right) and slide
onto steering wheel adapter.
= Secure Steering wheel to steering shaft
with hex bolt, lock washer and large flat
washer previously removed. Tighten
securely.
° Snap steering wheel insert into center
of steenng wheel.
o Remove protective materials from tractor hood and gnll_;
I
Wheel Insert
.._ Hex Bolt
Lock Washer
Large Flat
Washer
Steering
Steering
Wheel
Steering _
Sleeve
Extension
FROM
BEFORE
ROLLING
TRACTOR
SKiD
ATTACH STEERING WHEEL
"_----"
Shaft
Wheel
Adapter
Tabs
t
,_,1
Steedng
Sleeve
_MPORTANT- Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
TO ROLL TRACTOR OFF SKiD (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise attachment lift lever to its highest position.
= Release parking brake by depressing
clutch/brake pedal.
o Place gearshift lever in neutral (N) position.
° Roll tractor forward off skid.
CHECKTIRE
PRESSURE
The tires on your tractor were overinflated
at the factory for Shipping purposes.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
o Lift hood to raised position.
o If this battery is put into service a_er
month and year indicated on label (label
located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
t F
7"
-'"
_
•
.-"
•
Correct tire pressure is..important for best
cutting pefformarice.
• Reduce tire pressure to-.PSt shown in
"PRODUCT SPECIFICATIONS" on
page 5 of this manual.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly
adjusted, See "TO AD3UST BRAKE" in
the Service and Adjustments section of
this manual.
s,
*
.:
Label
INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and
mower suspension arras are raised with
attachment lift control. Engage parking
brake.
° Cut and remove ties securing anti=sway
bar and bplts. Swing anti-sway bar to
left side of mower deck_
° Slide mower under tiact0r with discharge guard to right side of tractor.
IMPORTANT: Check belt for proper routing in all mower pulley;grooves. Install
belt into electric clutch pulley groove_
• Install one front link in top hole of the
right hand front mower bracket and right
hand front suspension bracket. Retain
with two single loop retainer springs as
shown.
° Install second front link in left hand
front suspension bracket only and
retain with single loop retainer spring as
shown.
° Turn height adjustment knob counterclockwise until it stops,
° Lower mower linkage with attachment
lift control.
_
• Place the left hand suspension arm on
inward pointing deck pin. If necessary,
rock and raise front of mower to align
deck pin with the hole ir_suspension
arm. Retain with double loop retainer
s.pring with loops down as shown.
° Shde left side of mower back and install
the unattached front link_iin top hole of
the left hand front mower bracket.
Retain, with single loop retainer spring
as shown.
° Place the right hand'suspension
arm on
inward pointing deck pin. If necessary,
rock and raise front of mower to align
deck pin with the hole in suspension
arm. Retain with double loop retainer
spring with loops down as shown.
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
o Remove cardboard packing on seat
pan.
• Place seat on seat pan and as'semble
shoulder bolt. "i3ghtenshoulder bolt
securely.
° Assemble adjustment knob and flat
washer loosely. Do not tightenl
° Lower seat into operating position and
sit on seat.
° Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
° Get off seat without moving its adjusted
position.
° Raise seat and tighten adjustment knob
securely.
Seat
Seat Pan
Shoulder
Bolt
Flat Washer
Adjustment
Knob
9
CHECK FOR PROPER POSITSON OF
ALL BELTS
Connect anti-sway bar to chassis bracket under left footrest and retain with
double loop retainer spring.
o Turn height adjustment knob clockwise
to remove slack from mower suspension°
- Raise mower to highest position.
o Assemble gauge wheels (See "TO
ADJUST GAUGE WHEELS" in the
Operation section of this manual).
CHECK MOWER
See the figures that are shown for replacing motion, mower drive, and mower blade
drive belts in the Service and Adjustments
section Ofthis manual. Verify that the
belts are routed correctly.
LEVELNESS
For best cutting resultsLrnower should be
properly leveled. See %0 LEVEL
MOWER HOUSING" inthe Service and
Adjustments section of_!his manual.
Suspension
Arms
Brackets
Double Loop
Retainer Spring
(Inward pointing
deck pins)
Shoulder
Bolt
Front Mower
Bracket
Chassis
Bracket
'
Electric
Clutch
Front
Single Loop
Retainer Springs
Gauge
Wheel
3/8 Washer
Front
3/8-16
Center
Lockrlu_.
Use Pliers for
:letainer Springs
!
Double Loop
Retainer Sp.ring
Anti-Sway
Bar
Idler
Pulley
10
Discharge Guard
iNSTALL MULCHER
PLATE:
o Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down. Tighten hardware securely.
o Raise and hold deflector shield in upright position.
o Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown_
= Hook front latch into hole on front of ;
mower deck.
_,
° Hook rear latch into hole on back bf
mower deck.
,_CAUTION:
Do not remove discharge
guard from mower° Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT
DISCHARGING
TO BAGGING
OR
Simply remove mulcher plate and store in
a safe place. Your mower is now'ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
Weld Nut
from
Lock
Washer
Weld
Nut
CHECKLIST
Please review the follQWingchecklist:
#' All assembly instruc_ior_s have been
completed.
,,! No remaining loose parts In carton.
,/Battery is properly p_epared and
charged.
(Minimum 1 hour at 6 amps).
_" Seat is adjusted comfortably and tightened securely.
,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,I Check wiring. See that all connections
are still secure and Wires are properly
clamped.
While learning how to use your tractor,
pay extra attention to tl_e following important items:
,I Engine oii is at proper level.
,# Fuel tank is filled with fresh, clean, regular unleaded gasoline.
,/" Become familiar with all controls - their
location and function _. Operate them
before you start the engine.
#" Be sure brake system is in safe operating condition.
Hook Points
Latch
Hook
Latch
Lock
Washer
Mulch'_r
Plate
Deflector
Shield
'_Latch
_Hooks
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
÷
T
FAST
BATTERY
CAUTION OR
WARNING
REVERSE
FORWARD
SLOW
ENGINE ON
ENGINE OFF
OIL PRESSURE
LIGHTS ON
OVER TEMP
LIGHT
FUEL
CHOKE
MOWER HEIGHT
PARKING BI_KE
LOCKEI_
UNLOCKED
t
MOWER LIFT
,,
ATTACHMENT
CLUTCH ENGAGED
REVERSE
NEUTRAL
HIGH
LOW
KEEP AREA CLEAR
iGNITION
ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(AutomaticModels only)
DANGER, KEEP HANDS AND FEET AWAY
12
KNOW YOUR TRACTOR
READ.THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR
TRACTOR
Compare the illustrationswith your tractorto familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ammeter
Ignition
Switch
l_tSwitch
PosiUon
Attachment
Switch
Throttle Control
Lift'Lever
Plunger
Clutch/Brake
Pedal
Attachment
Lift Lever
Choke
Control
g Brake
Height
Gear Shift
Adj
Knob
Range Shift
Freewheel
-le
ve r
Our tractors conform to the safety standards of the American
National Standards
Institute.
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTrLE CONTROL: Used to control
GEAR SHIFT LEVER: Selects the speed
and direction of the tractor.
RANGE SHIFT LEVER: Allows high (H)
and low (L) speed for all forward and
reverse
gears. LIFT L EV ER: Used to
ATTACHMENT
raise and lower tlie mower deck or other
attachments mounted fo your tractor.
LIFT LEVER PLUNGE, R: Used to release
attachment lift lever wl_en changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
engine speed.
CLUTCH/BRAKE
PEDAL: Used'for
declutchmg and braking the tractor and
starting the engine.
CHOKE CONTROL: Used when :starting a
cold engine.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
FREEWHEEL CONTROL: Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
13
eyes, which can result in severe eye damage. Always wear safety glasses
The
operation-of
anyoperating
tractor can
result
in foreign
objects thrown
into the or
or eye
shields while
your
tractor
or performing
any adjustments
repairs. We recomrnend a wide vision safety mask over spectacles, or standard safety glasses.
HOW TO USE YOUR
TRACTOR
Your tractor is equipped with an operator
presence sensing switch, When engine is
running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
• Depress clutch/brake pedal into full
"BRAKE" position and hold.
° Place parking brake lever in "ENGAGED" position and release pressure
from clutch!brake pedal. Pedal should
remain in "BRAKE" position. Make sure
parking brake will hold tractor secure.
Push-In to
Choke
_,,,,,,,,_
"Disengaged"
""_-.._
_
,.,uHu,.,_\
_
Attachment Clutch
Switch PullOut To
\
"En
Throft__._/"_N_
Control
_!', _;"
Position_-" "__/_
\
('
'---_'-_
_-q:
"_
;lutci _Brake
Pedal "Drive"
Position
a
"
/
_'_w'N,
..
Parking Brake
"Engage_sition
_"D_sengaged
_osmon
Lever'
.
STOPPING
MOWER BLADES
° To stop mower blades, move attachment clutch switch to "DISENGAGED"
position.
GROUND DRIVE
° To stop ground drive, depress
clutch/brake pedal into full "BRAKE"
position.
o Move gearshift lever to neutral (N)
position.
ENGINE
iMPORTANT: Leaving the ignition switch
in any position other than "OFF" will cause
the battery to be discharged (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
st.opping tractor on grass areas.
,_. CAUTION: Always stop tractor cornpletely, as described above, before leaving
the operator's position; to empty grass
catcher; etc.
THROTTLE CONTROL
Always operate engine at full throttle.
o Operating engine at less than full throttle reduces the battery charging rate.
= Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL
Use choke control whenever you are starting a cold engine. Do not use to start a
warm engine.
o To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever=
° Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position.
° Move gearshift and range shift levers to
desired position.
° Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears,
Failure to do so wilt shorten the useful life
of your transaxle.
TO ADJUST MOWER cu'n'ING HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
• Move throttle control to slow position.
= Turn knob clockwise (©) to raise cutting
NOTE: Failure to move throttle control to
height.
slow position and allowing engine to idle
° Turn knob counterclockwise (,3) to
lower cutting height.
before stopping may cause engine to
"backfire".
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea° Turn ignition key to "OFF" position and
sured
from the ground to the blade tip with
remove key. Always remove key when
the
engine
not running. These heights are
leaving tractor to prevent unauthorized
use_
approximate and may vary depending
° Never use choke to stop engine.
upon soil conditions, height of grass and
14 types of grass being mowed,
- The average lawn should be cut to
approximately2-1/2 inches during the
cool season and to over 3 inch_esduring
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
° For best cutting performance,grass
over 6 inches in height should be
mowed twice° Make the first cut relatively high; the second to desired height.
,_kCAUTION:
Do not'operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard
LoW
_._'Position
..YDischarge
Guard
=Enga_
=Disengage"
Push in To
--_
TO OPERATE ON HILLS
,_CAUTION:
Do not drive up or down
hills with slopes greater than t5 ° and do
not drive across any slope_ Use the slope
guide provided at the back of this manual.
• Choose the slowest speed before starting up or down hills.
° Avoid stopping or changing speed on
hills.
° If slowing is necessary, move throttle
control lever to slower position.
= If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position and engage parking brake.
° Move gearshift lever to 1st gear and
range shift lever to low (L) position. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
° To restart movement, slowly release
parking brake and clutch/brake pedal.
° Make all turns slowly.
Gauge
Moun_ng,_
Bracket
3/8 Washer
Attachment
Lift Lever
High Position
Attachment Clutch
Switch Pull Out To
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then ,
keep the deck in proper position to help
prevent scalping in most terrain conditions.
• Adjust gauge wheels with tractor on a
flat level surface.
• Adjust mower to desired cutting height
(See =TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
° With mower in desired height of cut position, gauge wheels should b_ assembled so they are slightly off the'ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/816 Iocknut and tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
3/8-16
Locknut
in place.
ShoulderBolt
TO TRANSPORT
Gauge Wheel
• Raise attachment lift to highest position
with attachment lift control°
° Whenpushing
or towing your. tractor, be
sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPHo
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TO OPERATE MOWER
Your tractor is equipped with an Operator
p_esence sensing switch. Any attempt by
t_e operator to leave the seat with the
ehgine running and the attachment clutch
ehgaged will shut off the engine.
° Select desired height of cut.
• Lower mower with attachment !ift control.
• Start mower blades by engaging attachment clutch control,
o TO STOP MOWER BLADES - disengage attachment clutch contro].
15
TOWING CARTS
ATTACHMENTS
AND
OTHER
Tow only the attachments that are recommendedby and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, i_ dangerous.
Tires carl lose traction with the ground and
cause you to lose contro! ,of your iractor.
BEFORE
STARTING
THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in,your tractor has been
shipped, from the factory, atreadv filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
_
.
° Unthread and remove oil fill capldipstick; wipe oil off. Reinsert the dipstick
into the tube and rest oil fill capon the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If necessary, add oil until "FULL" mark on
dipstick is reache_l. Do not overfill.
= For cold weather ooperation you should
change oil for e_ier starting (See_. OIL
VISCOSITY CH/_IT" in the Customer
Responsibilities section of this manual).
o To change engin_ oil, see the Customer
Responsibilities section in this manual.
ADD
GASOLINE!
° Fill fuel tank. Uselfresh, clean, regular
unleaded gasolin.b with a minimum of 87
octane. (Use of I_aded gasoline will
increase carbon _nd tead oxide
deposits and redSce valve life). Do not
mix oil with gasoline. Purchase fuel in
_uantities that can be used within 30
ays to assure fu_etfreshness.
iMPORTANT. When operating in temperatures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
,AWARNING:
Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
erigine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional
information. Never use engine or
carburetor cleaner _roducts in the fuel
tank or permanent _mage may occur.
16
,_kCAUTnON: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline r_ear an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
o Sit on _eat in operating position,
depress clutch/brake pedal and set
parking brake.
o Place gear shift lever in neutral (N)
position.
= Move attachment clutch to "DISENGAGED" position.
o Move throttle control to fast position
° Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
o Insert key into ignition and turn key
clockw!se to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute, if the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engme still
does not start, pull the choke control out
and retry.
WARM WEATHER STARTING (50 ° F
AND ABOVE)
° When engine starts, slowly push choke
control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pull tile choke control out slightly for a few seconds and then continue
to push the control in slowly.
° The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
1
COLD WEATHERSTARTING(50° F AND
BELOW)
o Wh6n engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
is fully in. if the engine starts to run
roughly, pull the choke control out slightly for a few seconds and then continue
to push the control in slowly. This may _
require an engine warm-up period from
several seconds to several minutes,
depending on the temperature.
, The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
o Do not' mow grass When it is wet. Wet
grass'will plug mower and leave undesirable clumps. Allow grass to dry
before mowing.
° Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
= When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the attachment being used.
f
i
MOWING TIPS
o Tire chains cannot be used when the
mower housing is attached to tractor.
° Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in'the
Service and Adjustments sectiqn of this
manual.
° The left hand side of mower sPibuld be
used for trimming.
° Drive so that clippings are discharged
onto the area that has been cuL Have
the cut area to the right of the tractor.
This will result in a more even distribution of clippings and more uniform cutting.
* When mowing large areas, start by turnii_g to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left
hand turns until finished_
= If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
MULCHING
MOWING
TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
° The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass wilt biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recutting action of the blades.
° Avoid cutting your lawn when it is wet.
Wet grass tends to f0rm _lumlS'Sand
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At thi s time th_ grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results;adjLtst the mower cutting helght so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
17
• Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a second cut, mow across or perpendicular to
the first cut path. _
° Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will he,tp prevent matting and
graining of the la_vn.
Max t/3
18
,,
i ,i =.
MAINTENANCE
SCHEDULE
FiLL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
T
Check Brr_ke, Oper,at!an
_
Check "rim Pressure
_
Check Operator Presence and
Interlock Systems
,
_'
R "_e_
for Loose
Sh_'peniRep_ce
Fastener's .........
Mower
Lubrication Chart
0
Check Battery Level
R
Clean Battery and Terminals/Recharge
Check Trensaxle
.......
lb=#'
Blades
T
_
M
v"
_4'7
I
_/',
=
_'
Cooling
I
Adjust Blade Belt(s) Tension
Adjust Metion Drive Belt(s) Tensten
Ks
ii i i1,,1,,
.....
- Check Engine Oil Level
V _
Change Engine Oil
E
i1,,....
v'
_2,3
Ctesrt Air Filter
Clean Air Screen
......
_'2
_2
.....
v'
Rep!ace Spark Plug ..........................
Replace Air Filter Paper Cartridge
_'
.,
_d_
Replace Fuel Filter
....
t - Changemortaoftanwhen operatEng
_,Idera heavyload9r in h_ghambientterr_:_ratures..5 _ I! equ_ppod
with_dJL_st_b_a
system
2 - S=_'tc_moreoPdmwhenoperating in dirtyor dusty.condPJon_.
6 - Not r_qubed if equipped
wt_,h
ma]ntenance-fr_e
bs_tety.
3 - If equipped with oi1fl_r, oh=rageoite_vety
50 bourn;
7 - T_ghtenfror_trodep_votboltto35 ft .tbs ma_rnum
4 _ Replaceblade=mote of_ettwhenmowingin r,_ndy._l..
GENERAL
LUBRICATION
RECOMMENDATIONS
The warranty on this tractor doesnot cover
items that have been subjectedt_ operator
abuse or negligence.To receivefull value
from the warranty,operator must maintain
tractor as instructedin this manual. Some
adjustmentswill need to be made periodically to properlymaintainyour tractor.
All adjustments in the Service and
Adjustments sectionof this manual should
be checked at least once each season.
, !Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture a_ndhelp your
engine run better and last longer.
BEFORE
Do notov_ghtan_
EACH USE
CHART
Zerk
Zerk
Front
Wheel
Front Wheel
Bearing
Zerk
Bearing
Engine
i
c,utchi
Pivot(s)
t
i
t
,
:
@ SAE 30 or 10w30 Motor OIL
@ General PurposeGrease
Refer to Ma ntenance_"Engine" Section
IMPORTANT= Do not oil 6r grease the pivot
Check engine oil level.
points which have special nylon bear-ings.
Check brake operation.
Viscous
lubricants will attract dust and dirt
Check tire pressure.
that
will
shorten
the life of the self-lubricating
Check operator presence and interlock
bearings. If you feet they must be lubricated,
systemsfor proper operation.
• Check for loosefasteners.
use only a dry, powdered graphite type lubri-
o
°
°
°
cant spadnglyo
19
TRACTOR
'
° Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8.heat
treated.
TrailingEdge
Mandrel Assembly
Always observe safety rules when performing any maintenance.
BRAKE OPERATION
tf tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
=TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
Up_....
Blade
Center
Flat Washe_-'_..._ ____._.
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS" on
page 3 of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer° Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and interlock systems are working properly. If your
tractor does not function as described
below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
° When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to allow
access to blades.
° Remove hex bolt, lock washer and flat
washer securing blade°
• Install new or resharpened blade with
trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly_
° Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
2O
*A Grade 8 heat treated bolt can be
identifiedby six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
° The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
o To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with batancer).
- Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a horizontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Center Hole
Blade
5/8" Bolt
or Pin
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend its
life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
° Keep small vent holes open°
° Recharge at 6-10 amperes for t hour°
TO CLEAN BA't-I'ERY AND TERMINALS
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before starting the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil
level.
Corrosion and dirt on the battery and terminals can cause the battery to "leak"
power.
• Remove terminal guard.
° Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
° Rinse the battery with plain water and
dry.
° Clean terminals and battery cable ends
with wire brush until bright.
° Coat terminals with grease or petroleum
jell F
• Remstatl battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS
section of this manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
TO CHANGE
ENGINE OIL
Determine temperature range expected
before oil change. All oil must meetAPt
service classification SF, SG or SHo
° Be sure tractor is on level surface.
• Oil will drain more freely when warm.
° Catch oil in a suitable container.
° Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
, Remove drain plug.
° After oil has drained completely, replace
oil drain plug and tighten securely.
° Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill.
For approximate capacity see "PRODUCT SPECIFICATIONS"
on page 3 of
this manual
° Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate reading.
Keep oil at "FULL" line on dipstick.
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
CHECK TRANSAXLE OIL LEVEL
° Block up rear axle securely.
° Remove left rear wheel by removing
hub bolts.
° Remove filler plug from transa_ieo Oil
level must be even with plug threads. If
necessary, fill with SAE 30 motor oil,
API SF, SG or SH. Replace filler plug.
° Reassemble wheel to hub.
Transaxle
Air Screen
__--.
Oil Drain _
Filler Plug
y-
-.<.
Cap/Dipstick
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Cleart with a wire brush or compressed air to remove dirt and stubborn
dried gum fibers.
ENGINE COOLING FINS
Remove any dust, dirt or oil from engine
cooling fins toprevent engine damage
from overheating. Air guide covers must
be removed. Remove side panels and
hood (See '_TO REMOVE HOOD AND
GRILL ASSEMBLY" in the Service and Adjustments section of this manual).
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY
-20"
TEMPERATURE
_=
GRADES
-ffi"
0"
10"
20'
30"
RANGE ANT_CtPA3ED BEFORE NEXT OIL CHANGE
21
gMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge:
ENGINE OIL FILTER
Replace the engine oil filter every season
or every Other oil change if the tractor is
used more than 100 hours in one year.
° Unscrew old filter by turning counterclockwise. Use a suitable container to
catch oil.
° Apply a thin coating of new engine oil tp
rubber gasket on replacement oil filter, i
° Install replacement oil filter by turning
clockwise until rubber gasket contacts÷
mounting surface, then tighten filter an
additional 1/2 to 3/4 turn.
= Fil! crankcase with new oil (See "TO
CHANGE ENGINE OIL" in this section
of this manuaJ). For approximate
capaci_ see PRODUCT SPECIFICATIONS on page 5 of this manual.
• Start engine and check for oil leaks.
Correct any leaks before placing engine
into full operation.
Engine
Cooling
Air (
(Both Sides)
AIR FILTER
Your engine wili not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 t_0urs of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
• Remove knob(s)'and cover.
TO SERVICE PRE_CLEANER
° Slide foam pre-cleaner, off cartridge.
° Wash it in liquid detergent and water.
o Squeeze it dry in a clean cloth.
° Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
- If very dirty or damaged, replace precleaner.
;:
° Reinstall pre-cleaner over cartridge.
= Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
• Remove wing nuts and cartridge plate.
• Carefully remov(_ cartridge tb prevent
debris from entering carburetor.
,
° Clean cartridge by tapping gently on flat
surface. If very dtrty or damaged,
replace cartridge.
. Reinstall cartridge plate, wing nuts, precleaner, cover and secure with knob(s).
O11Filter
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
on page 5 of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season, if fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement is required.
° With engine cool, remove filter and plug
fuel line sections.
° Place new fuel filter in position in fuel
line with arrow pointing towards carburetor.
°
Be sure there are no fuel line leaks and
clamps are properly positioned.
Knob
Wing
Plate
Foam
Air Screen
Cartridge
22
o Keep finished surfaces and wheels free
of all g_soline, oil, etc.
o Protect painted surfaces with automotive type wax.
We do not recommendusing
a garden
hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water
in engine can result in a shortened engine
life.
. Cl__lamp
_'-_--"
_"_Fuel
Filter
CL_EANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
,_kCAUTION: Before performing any service or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
° Place gearshift lever in neutral (N) position.
° Place attachment clutch in =DISENGAGED" position.
° Turn ignition key "OFF" and remove key.
° Make sure the blades and all moving parts have completely stopped.
° Disconnect spark ptug wire from spark plug and place wire where it cannot come
in contact with plug.
...............
_ .......................
J............................................................
... ..............
TRACTOR
TO REMOVE MOWER
° Place attachment clutch in "DISENGAGED" position.
= Turn height adjustment knob tOlowest
setting,
° Lower mower to its lowest position.
° Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-swaybar from bracket.
° Remove retainer springs from suspension arms at deck and disengage arms
from deck.
° Raise attachment lift to its highest position.
Adjustment
Nuts
Lift
Suspension
Arms
Links
_............................................
,u
.......................
,,,J ..............
° Remove two rdtainer springs from each
front link and_i:emoYe links.
° Slide mower forward: and remove belt
from electric clutch pulley.
• Slide mower out from under right side of
tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front Sinks.
TO INSTALL MOWER
Follow procedure described in "INSTALL
MOWER AND DRIVE BELT" in the
Assembly section of this manual.
Front
Front Mower
Bracket
Bracket
Chassis
Bracket_
Front
Suspension
Bracket
Spdngs
mower
Bracket
Retainer
Spdng
Anti-Sway
Bar
Retainer
Spdngs
23
TO LEVEL MOWER HOUSING
Check adjustment on right side of tractor.
Measure distance =F" directly in front of.
and behind the mandrel at bottom edge of
mower housing as shown.
o Before making any necessary adjustments, check that both front links are
equal in Idngth.
o If links are not equal in length, adjust
one link to same length as other link.
o To lower front of mower housing, loosen
nut "G",on both front links an equal
numbe_ of tums.
o When distance "F" is 1/8" to 1/2" lower
at front than rear, tighten nut "H" against
trunnion on both front Sinks.
o To raise front of mower housing, loosen
nut =H" from trunnion on both front links.
Tighten nut =G" on both front links an
equal number of tums.
° When distance =F" is 1/8" to 1/2" lower
at front than rear, tighten nut =H"
against trunnion on both front links.
NOTE: Each full turn of nut =G" will
change dim. =F" b}i' approximately 3/8".
o Reche_;k side-to-side adjustment.
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See =PRODUCT SPECIFICATIONS").
If tires are
over or underinflated, you will not properly
adjust your mower..
SIDE-TO-SIDE ADJUS'rHENT
, Raise mower to its highest position.
'l
° Measure height from
bottom of dec k
curl to ground level at front corners of
mower. Distance =A" on both sides of
mower should be the_same.
• If adjustment is necessary, make adjustment on one side of mower only.
° To raise one _ide of mower,:tighten lift
link adjustment nut on that side.
o To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:
Each futl turn of adjustment nut
will change mower height about 3/16".
• Recheck measurements after adjusting.
Bottom
Bottom
Mandrel
oo
Both Front LinksShould be Equal in Length
Lift Link Adjustment
Nut
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-toside. If the following front-to-back adjustment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
UGn
To obtain the best cutting results, the
mower housing should be adjusted so the
front is approximately 1/8" to 1/2" lower
than the rear when the mower is in its
Front
Links
highest position.
24
TO REPLACE
MOWER DRIVE BELT
o Be sut_ spring is securely hooked to primary idler arm and bolt in mower housing.
MOWER DRIVE BELT REMOVAL
o Park tractor on a level surface. Engage
parking brake.
° Remove screws from left hand mandrel
cover and remove cover.
• Roll belt over the top of left hand mandrel pulley.
° Remove belt from electric clutch pulley.
° Remove belt from idler pulleys,
° Remove any dirt or grass clippings
which may have accumulated around
mandrels and entire upper deck surface.
° Check primary idler arm and two idlers
to see that they rotate freely.
Left Hand
Mandrel
Screws
MOWER DRIVE BELT INSTALLATION
° Install belt in both idlers. Make sure belt
is in both belt keepers at the idlers as
shown.
o Install new belt onto electric clutch pulley.
° Roll belt into upper groove of left hand
mandrel pulley.
• Carefully check belt routing making sure
belt is in the grooves correctly and
inside belt keepers.
- Reassemble left hand mandrel cover.
Idler
Pulleys
Cover
Electric
Clutch
Mower
Drive Belt
Left I
Mandrel
Primary
IdlerArm
Belt
Keepers
25
TO REPLAC_ MOWER BLADE DRIVE
o Check secondary idler arm and idler to
see that they rotate freely.
BELT
o
Be sure spring is hookedin secondary
Park the tractor on level surface. Engage
idler arm and sway-bar bracket.
parking brake.
= install new belt in lower groove of left
, Remove mower drive belt (See "TO
hand mandrel pulley, idler pulley, and
REPLACE MOWER DRIVE,_ELT" in
center mandrel pulley as shown.
this section of this manual).'
o
Roll belt over right hand mandrel pulley,
° Remove mower (See _O REMOVE
Make sure belt is in all grooves properly.
MOWER" in this section of this manual).
o
Reconnect spring to bolt in mower
. Remove screws from right hand manhousing and reinstall right hand mandrel
drel cover and remove cover= Unhook
cover.
spring from bolt on mower housing.
o Reinstall mower to tractor (See
• Carefully roll _elt off nght hand mandrel
=INSTALL MOWER AND DRIVE BELT"
p_
ulley.
in the Assembly section of this manual).
o Remove belt from center mandrel pul°
Reassemble mower drive belt (See "TO
ley, idler pulley, and left hand mandrel
REPLACE MOWER DRIVE BELT" in
pulley.
this section of this manual).
o Remove any dirt or grass which may
have accumulated around mandrels and
entire upper deck surface.
Center
Mower Blade
Left Hand
Mandrel
Drive Belt
idler
Pulley
Right Hand
.jdler Arm
Anti-Sway-Bar
Bracket
TO ADJUST ATTACHMENT
Screw
CLUTCH
NOTE: After installing a new electric
clutch, run tractor at full throttle and
engage and disengage electric clutch 10
cycles to wear in clutch plate.
TO ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the left
side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake .must be adjusted.
° Depress clutch/brake pedal and engage
parking brake.
° Measure distance between brake operating arm and nut =A" on brake rod.
° If distance is other than 1-3/4", loosen
jam nut and rum nut =A" until distance
becomes 1-3/4". Retighten jam nut
against nut =A".
° Road test tractor for proper stopping
distance as stated above, Readjust if
necessary. If stopping distance is still
greater than six (6)feet in highest gear,
further maintenance is necessary.
Contacf,'your nearest authorizedservice center/department.
The electric clutch Should provide years of
service. The clutchlhas a built-in brake
that stops the pulley within 5 seconds.
Eventually, the internal brake will wear
which may cause the mower blades to not
en_age, or, to not stop as required.
Adjustments should be made by your
nearest authorized service center/department.
• Make sure attachment clutch and ignition switches are in =OFF" position.
° Adjust the three nylon locknuts until
space between clutch plate and rotor
measures .012" at all three slot locations cut in the side of brake plate.
Rotor
\
ClutchPlate
.012"
Slot (3)
Brake Plate
Nylon Locknut (3)
26
TO ADJUST STEERING
MENT
i
J
If steering wheel crossbars are not horizontal (left tb right) when wheels are positioned straight forward, remove steedng
wheel and reassemble per instructions in
the Assembly section of this manual.
FRONT WHEEL TOE-IN ADJUSTMENT
t"A"
OperatJng==_
_,,arn
Nut
@
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For ease of service there
=s a belt installation guide decal on bottom
of left footrest. It is not necessary to
remove mower°
Front wheel toe-in is requ{red for proper
steering 0peration. Toe-in was set at the
factory and adjustment should not be necessary. If parts in the front axle or steering
mechanism have been replaced or damaged, check toe-in and adjust if necessary.
TO CHECK TOE-IN
_
BELT REMOVAL,
Engage parking brake (creates slack in
belt).
• Remove mower drive belt from electric
clutch pulleyonly (See =TO REPLACE
MOWER DRIVEBELT" in this section of
this manual).
o Roll motion drive belt off transaxle pul-
° Position front wheels straight ahead.
o Measure distance between wheels at
front and rear of tires (dimensions "A"
and "B").
= Front dimension "A" should be I/8" to
1/4" less than rear dimension "B".
° _lYil belt off clutching idler pulleys, then
off engine pulley and front V-idler pulley.
o Pull belt out of all belt keepers.
BELT INSTALLATION ° Place V part of belt into grooves on
engine pulley and front V-idler, making
sure to route belt inside of belt keepers.
o Put belt coming from V-idler above
midspan belt keeper, then ontq clutching idler pulleys as shown.
o Make sure V part of belt engag_esVidler.
° Place belt around transaxle pulley,
beginning at top.
V part of belt should engage transaxle
pulley.
= Place long lower section of belt through
loop in midspan belt keeper.
° Check to be sure belt is on proper side
of all belt keepers.
° Reinstall mower drive belt onto electric
clutch pulley.
_MPORTANT: Check brake adjustment.
Ehgine
PIJlley
\V-Idler
WHEEL ALiGN-
TO ADJUST TO_-tN _;
° Loosen jam nuts at adjustment sleeves
on tie rod,
° Adjust tie rod until dimension "A" is 1/8"
to 1/4" less than dimension "B"°
° Tighten jam nuts securely.
FRONT WHEEL CAMBER
The front wheel camber is not adjustable
on your tractor. If damage has occurred to
affect the front wheel camber, contact your
nearest authorized service center/department.
B
FRONT oF'IRA
Clutching Clutching
Belt
Flat Idler Idler\__.--_
Al_°ve__
eeper
OR
dju_ment Sleeves
B;rtKe er
_pV
.Twists Keeper
Engine
Trar _ax[e
ulley
Pulley
Idler
As Viewed from Bottom
Jam Nuts
27
TO REMOVE WHEEL FOR REPAIRS
° Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery..;
TO REMOVE CABLES, REVERSE
ORDER = BLACK cable first from chassis and
then from the fully charged battery.
° RED cable last from both batteries.
FRONT WHEEL
o Block up axle securely.
o Remove axle cover, retaining ring and
washers to allow wheel removal.
° Repair tire and reassemble°
° Replace washers and snap retaining
ring securely in axle groove.
° Replace axle cover.
REAR WHEEL° Block rear axle securely.
• Remove five (5) hub bolts to allow
wheel removal.
° Repair tire and reassemble. Replace
and tighten hub bolts securely.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
"Positive" (+)
LH. Panel
.
REPLACING
BATTERY
,ACAUTION:
Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
° Lift hood to raised position.
• Remove terminal guard.
° Disconnect BLACK battery cable then
RED battery cable and carefully remove
battery from tractor,
o Install new battery with terminals in
same position as old battery.
Retaining Ring
Axle Co_\
ENGINE
F---_t
Bolt "-_-_.._
Washers
TO START
BATTERY
"Negati._...ve" ,(-)
WITH A WEAK
ACAUTION:
Lead-acid batteries generate explosive gases° Keep sparks, flame
and smoking materials away from batterieso Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE section of this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor Is equiped with
a 12 volt negative grounded system. The
other vehical must also be a 12 volt negative grounded system. Do not use your
tractor battery to start other vehicals.
Reinstall terminal guard.
First connect RED battery cable to positive (+) battery terminal with hex bolt
and keps nut as shown. Tighten securehi
• _onnect BLACK grounding cable to
negative (-) battery terminal with
remaining flex bolt and keps nuL
Tighten
securely.
• Close terminal access doors.
- Close hood.
Keps_\
Terminal :-"
Acdess _-.,
Door_...£
TO ATTACH JUMPER CABLES ° Connect each end of the RED cable to
the POSITIVE (+) terminal of each battery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery.
,."
Terminai"_
Guard -
28
I
,-"
;._..,_IL..==_
_JY _._J_._>_
i_
f
_
_ _;"-;I_
_,,.,_
_ _
_
_ \
, ,_
_"'--Positive
(Red)Cable
_'_"Negative
(Black) Cable
Check that swivel is against side of
quarter circle. If it is not, loosen cable
clamp screw and pull cable back until
swivel is against quarter circle. Tighten
cable clamp screw securely.
TO REPLACE HEADUGHT BULB
• Raise hood.
° Pul! bulb holder out of the hole in the
backside of the gdll.
o Replace bulb in holder and push bulb
holder securely back into the hole in the
backside of the gdlL
o Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the Repair Parts section of this
manual.
TO REPLACE FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
formed by an authorized engine manufacturer's service outlet.
TO REMOVE HOOD AND GRILL
ASSEMBLY
• Raise hood.
° Unsnap headlight wire connector.
° Stand in front of tractor° Grasp hood at
sides, tilt toward engine and lift off of
tractor.
o To replace, reverse above procedure°
Clamp Screw _
Quarter Circle
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described
below before loosening cable. If adjustment is necessary, proceed as follows:
° With engine not running, move choke
control (located on dash panel) to fuU
choke position°
° Remove air cleaner cover, filter and cartridge plate to expose carburetor choke
(see "AIR FILTER" in the Customer
Responsibilities section of this manual).
° Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw securely.
• Reassemble air cleaner_
Choke Closed
".
Headlight
t
\ \ /
Swivel
Hood
_\
\
Connector
Wire
ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems,
which are being done at the customers
expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described
below before loosening cable. If adjustment is necessary, proceed as follows:
° With engine not running, move throttle
control lever to fast position.
Choke
Lever
Casing Clamp /
Screw
TO ADJUST CARBURETOR
The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be
required to compensate for differences in
fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
29
In general, turning the mixture screw in
(clockwise) decreases the'supply of fuel to
the engine giving a leaner fuel/air mixture.
Turning the mixture screw out (counterclockwise) increases the supply of fuel to
the engine giving aricher fuel/air mixture.
iMPORTANT: Damage tb the needles and
the seats in carburetor may result if screw
is tumed in too tight°
_'
idle Speed
_
Screw
High speed stop is factory adjusted, Do
not adjust - damage may result.
llVlPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed setting can be dangerous. If you think the '
engine.govemed
high speed needs
adjusting, contact your nearest authorized
service center/department, which has
proper equipment and experience to make
any nece,ssary adjustments.
Idle Mixture
Screw
"-_-_'-Throttte Lev'er
Th
PRELIMINARY
Lever
SETTING
• Be sure you have a clean air filter, and
the throttle control cable and choke are
adjusted properly (see above),
i,
= With engine off turn idle mixture screw
in (clockwise) closing it finger tight and
then turn out (counterclockwise)
1-1/4
to 1-1/2 turns.
FINAL SETTING
Start engine and allow to warm for five
minutes. Make final adjustments with
engine running a_hdshift/motion control
lever in neutral (_) position.
= With throttle conffol lever in slow position, hold throttle',lever against idle
speed screw and' adjust idle speed
screw to obtain 1200 to 1400 RPM.
= WhUe still holding throttle lever against
idle speed screw, turn idle mixture
screw in (clockwise) until engine begins
to die and then turn out (counterclockwise) until engine runs rough, Turn
screw to a point midway between those
two positions,
o Continue to hold throttle lever against
idle speed screw and adjust idle speed
screw to obtain 900 to 1200 RPM. Release throttle lever.
e
H
ACCELERATION
TEST
° Move throttle control lever from slow to
fast position. ;If engine hesitates or dies,
turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until
engine accelerates
smoothly.
:ro_
_"-M_--_--'-_
Mixture
Screw
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
_kCAUTION:
Never store the tractor with
ga_solinein the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves,
etc. Store in a clean, dry area.
• Clean entire tractor (See "CLEANING"
in the Maintenance section of this manual).
° Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
• Lubricate as shown in the Maintenance
section of this manual.
_
° Be sure that all nuts, bolts and,',screws
are securely fastened. Inspect_moving
parts for damage, breakage and wear.
Replace if necessary.
:_
o Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
!
o Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
° To help prevent corrosion and power
leakage during tong periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of
this manual).
_
o After cleaning, leave cables diSconnected and place cables where they cannot
come in contact with battery terminals.
• If battery is _moved from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
Also, experience
ithat alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine while in
storage.
• Drain the fuel tank.
° Start the engine and let it run until the
fuel lines and carburetor are empty.
o Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur°
° Use fresh fuel n'ext season.
NOTE: Fuel stabilizer is an acceptable
altemative in minimizing the formation of
fue! gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carburetor. Do not drain the g_,s tank and carburetor if using fuel stabilizer. ;
ENGINE OIL
,
Drain oil (with engine Warm) and replace
with clean engine oil. (.See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
_
° Remove spark plug(_).
° Pour one ounce of o_1through spark plug
hole(s) into cyli'nder(_).
° Turn ignition key to "START" position for
a few seconds to dis'tribute oil.
o Replace with new spark plug(s).
OTHER
= Do not store gasoline from one season
to another.
° 'Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline will
cause problems.
:'
o If possible, store your tractor indoors
and cover it to give protection'from dust
and did. '
_
• Cover your tractor with a suitable protective cover that does not retain moisture.
Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT:
Never cover tractor while
engine and exhaust areas are still warm.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor,fuel
filter, fuel hose, or tank duringstorage.
31
TROUBLESHOOTING
CHART
_jPROBLEM
CAUSE
Will not start
, Out of fuel.
= Engine not"CHOKED"
properly.
=_;Engine flooded.
ill ii,,i,
NII'HHHH,,I
8
Bad spark plug.
Dirty air fUter.
Dirty fuel filter.
Water in fuel.
I
i
o
Q
o
a
o
O
Loose or damaged wiring.
Carburetor out of adjustment.
Engine valves out of
adjustment.
Hard to start
•
o
o
°
t
°
=
Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
"1
i;
Loose or damaged wiring.
Carburetor out of adjustment.
o Engine valves out of
adjustment.
H
Engine will not turn
over
CORRECT!Q,N
_a
Fill fuel tank.
See %O START ENGINE" in
Operation section.
= Wait several minutes before
attemPting to start.
o Replace spark plug.
= Clean/replace air filter.
,= Replace fuel filter.
• Drain fuel tank and carburetor, refill tank with fresh
il
gasoline and replace fuel ill-'
ter..
° Check all wiring.
° See "To Adjust Carburetor"
in Service and Adjustments
section.
° Contact an authorized service center.
iii,
o ClUtch/brake pedal not
depressed°
° Attachment clutch is
engaged.
, Weak or dead battery.
o Blown fuse.
• Corroded battery terminals.
= Loose or damaged wiring.
o Faulty ignition switch.
° Faulty solenoid or starter.
° Faulty operator presence
switch(es).
Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
• Check all widng.
o See "To Adjust Carburetor"
in Service and Adjustments
section.
o Contact an authorized service center.
IH,I ,,, ,I,,I,IJ,,JIJ=ILL
• Depress clutch/brake pedal.
° Disengage attachment
clutch.
, Recharge or replace batter),.
• Replace fuse.
• Clean battery terminals.
- Check all wiring.
• Check/replace ignition
switch.
o Check/replace solenoid or'
starter.
o Contact an authorized service center.
N N IIHH
Engine clicks
will not start
but
Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Q Faulty solenoid or starter.
Recharge or replace batte_.
Clean battery terminals.
o
o
Check all wiring.
Check/replace solenoid or
starter.
HI ill Hi
i
llll
................................
32
ROUBLESHOOTiNG
CHART
if_l,
_ROBLEM
_
H,,,,,,,,,i
,,,
i
loss of power
ii H,l,,
J
ii,liH
i
a
o Dirty fuel filter.
o Stale or dirty fuel.
• Water in fuel.
o Spark plug wire loose.
o
Dirty engine air
screen/finso
Dirty/clogged muffier,
Loose or damaged wiring.
Carburetor out of adjustment.
" Clean!replace muffler.
° Check all wiring.
° See "To Adjust Carburetor" in
Service and Adjustments
section.
° Contact an authorized service center.
Engine valves out of
adjustment,
Excessive vibration
o
o
°
Engine continues to
run when operator
leaves seat with attachment clutch
engaged
Poor cut - uneven
o
o
o
o
o
J i,Jl,l.,,
° Clean underside of mower
housing°
° Clean/replace air filter.
° Check oil level!change oil.
• Clean and regap or change
spark plug.
= Replace fuel filter.
° Drain fuel tank and refill with
fresh gasoline.
° Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter,
o Connect and tighten spark
plug wire°
Clean engine air screen/fins.
Q
o
i,,,i,
° Set in "Higher Cut" position/reduce speed.
° Adjust throttle control.
= Cutting too much
grass/too fast.
Throttle in "CHOKE" position.
Build_up of grass, leaves
and trash under mower.
• Dirty air filter.
° Low oil level/dirty oil.
, Faulty spark plug.
°
,ui
CORRECTION
iCAUSE
° Replace blade. Tighten blade
bolt.
ReplaCe blade mandrel.
Tighteh
loose part(s).
°
Replace damaged parts.
Worn, bent or loose blade.
Bent blade mandrel.'
Loose/damaged part(s)_
Faulty operator-safety
presence control system.
° Check wiring, switches and
connections. If not
corrected, contact an authorized service center/
department
Worn, bent or loose blade.
° Replace blade. Tighten
blade bolt.
° Level mower deck.
° Clean underside of mower
housing.
° Replace blade mandrel.
° Clean around mandrels to
Mower deck not level.
Buildup of grass, leaves,
and trash under mower.
Bent blade mandrel.
Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
open vent holes.
33
,_
_
..4¸
TROUBLESHOOTING
CHART
Mower blades will
not rotate
CAUSE
CORRECTION
Obstruction in clutch mechanism.
= Worn/damaged mower
drive belt.
• Frozen idler pulley.
• Frozen blade ma,ndrel.
o Remove obstruction.
= Replace mower drive belt.
. Replace idler pulley.
° Replace blade mandrel.
i
=l= IH=ll=lllll
° Engine speed too slow.
Poor grass discharge
o
°
°
°
°
o
Travel speed too fast.
Wet grass.
Mower deck not level.
Low/uneven tire air pressure°
Worn, bent or loose blade.
Buildup of grass, leaves
and trash under mower.
Mower drive belt worn.
Blades improperly installed.
Improper blades used.
Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
Switch is "OFF".
BUlb(s) burned out.
Faulty light switch.
° Loose or damaged wiring.
Headlight(s) not
working (if so
equipped)
Blown fuse.
Battery will not
charge
Bad battery ceU(s).
Poor cable connections.
llll
i
ll=
o Place throttle control in
"FAST" position.
o Shift to slower speed.
o Allow grass to dry before
mowing.
° Level mower deck.
o Check tires for proper air
pressure.
o Replace/sharpen blade.
Tighten blade bolt.
° Clean underside of mower
housing.
o Replace mower drive belt.
° Reinstall blades sharp edge
down.
° Replace with blades listed in
this manual.
= Clean around mandrels to
open vent holes.
°
•
=
°
Tum switch "ON".
Replace bulb(s).
Check/replace light switch.
Check wiring and connections.
° Replace fuse.
° Replace battery.
° Check/clean all connections.
=H,,I,,,,
Engine =backfires"
when turning engine
=OFF"
o
o
o
:
Faulty regulator (if so
equipped).
Faulty altemator.
Engine throttlecontrolnot
set at "SLOW" positionfor
30 seconds before stopping
engine.
34
°
Replace regulator.
o
Replace alternator.
Move throttlecontrolto
=SLOW" positionand allow
to idle for 30 seconds before
stoppingengine.
TRACTOR
-- MODEL NUMBER 917.273030
3HEIVIATIC
+lllJll
RFJ}
l
BLAC_
BATTERY
FUSE30 AMP,
AMMETER
(OPTIONAL)
_G
A_
IGNITION
SWITCH
/7
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
r_,==
,,
{[I 87 ill
HEADLIGHTS
RELAY
WILL
BRIGHTNESS
CHANGEOF
WITH
THEENGINE
LIGHTS
!I
IGNmON SWITCH
SPEED, AT IDLE THE LIGHTS
i ,.,..,-,..-,,..,,,"{"_,...,
,_ i .....
IWILL DIM. AS THE ENGINE IS
,-v.,,,,,,r, I ......
I *"'*"_ ISPEEDED UP, THE LIGHTS
! OFF ! M_+Ai I NONE IWILL BECOME THEIR BRIGHTEST.
I +. !
{" START
L.
....
OFF
ON
_
{
l
I_
I +F,
C +B_EI_+
GIB + H _l I H _
('_
_=_AO'_AmI=
t .o+1WIRING,NS ,TE°C"P
_B._S'+'Ad NONE
i
G F C
PTO SWITCH
i PosmoN
{
CiRcurr
B
D A
O _,_ ==..nt,^o.=
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING°
35
TRACTOR
- - MODEL NUMBER 917.273030
ELECTRICAL
22
24\
2O
33
/
/
t
I
I
I
I
36
TRACTOR
- - MODEL NUMBER 917.273030
ELECTRICAL
KEY
NO.
1
2
8
10
11
12
16
19
20
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
50
70
81
PART
NO.
DESCRIPTION
144926
74760412
Battery
Bolt Hex Head 1/4-20 x 3/4
7603,.I
145211
150109
145769
153664
STD551125
73350400
161785
4152J
4206J
146149
108824X
73510400
4207J
160784
163968
140403
164417
17720408
131563
145673
122822X
154963
164767
109748X
Tray, Battery
Bolt 1/4-20 x 7°5 Zinc
Hold down Battery Dash Mount
Nut Push Nylon 1/4'
Switch Interlock Push-In
Washer, Lock 1/4
Nut, Jam Hex 1/4-20
Hamess Socket Light W/4152J
Buib Light
Cable, Battery
Cable, Batten]
Fuse
Nut, Keps Hex I/4-20 UNC
Cable, Ground
Switch, Plunger
Switch, tgn
Key, Ignition
Hamess Ign.
Screw 1/4-20 x 1/2
Cover, Terminal
Solenoid
Ammeter
Switch, PTO
Harness Engine
Relay Asm
NOTE: A!] component dimensions given in U S_ inches
I inch = 25.4 rnm
37
TRACTOR
- - MODEL NUMBER 917.273030
CHASSIS AND ENCLOSURES
42
17
63.
39
38
TRACTOR
- - MODEL NUMBER
917.273030
CHASSIS AND ENCLOSURES
KEY
NO:'
PART
NO.
1 150253
2 140506
4 73800700
5 163976
6 157882
7 17720408
8 1_,45166
14 161023X558
15 160568
16 121794X
17 17490612
18 160564X558
!9
19131312
20 8TD5237!0
21 STD641437
23 17490616
24 145243X558
28 145244X558
30 145051X014
31 161419
32 161327
33 161326
34 142131
35 19111116
36 74780512
37 163981X558
39
40
42
43
44
45
47
136961
156111
72140608
136939
136940
154913
17490608
DESCRIPTION
Rail,Frame RH
Dmwbar,Gt
Nut,LockHex 7/16 Unc
DashYTGT2 Cyt
Dash,Lower,VgtOne Piece
Screw,"fhd Cut 1/4-20x 1/2
Support,Battery
HoodAsmo,PntStealthYTGT
LensAsmHeadlightBar
Cover,Access
Screw,Thdrol 3/846 x 3/4
Gdtle
Washer 13/32x13/16x12Ga.
Bolt, Fin Hex 3/8-16 x 1
Nut Crownlock 3/8-16 Unc
ScrawThdrot 3/8-16 x 1 Ty-Tt
Footrest,RH
Footrest,LH
Saddle, SlkscrVgt
Brace, Supt 1-pc VGT Steering
Bracket, Pivot Chassis Lh
Bracket, Pivot ChassisRh
Bracket, Engine Support Rear
Washer 11/32x 11/16x 16 Gao
Bolt, Rn Hex 5/16-18x 3/4
FenderYTGT PNT WO/SH Cup
558
Bracket,Axle Front
Bracket,SupportAxle/Engine
Bolt, Cardage 3/8-16 x t
Bracket, Spnsn Front Lh
Bracket, Spnsn Front Rh
BracketAsm., SuspChassis Rh
ScrewThdrolo 3/8-16 x I/2
KEY
PART
NO.
NO.
50
52
56
58
60
63
67
68
70
84
85
86
88
152728
STD54143!
155914
137113
17490620
19131614
156793
17490508
137159
142992
144911
74760716
STD55t143
90
STD551237
91
95
106
156586
t0553tX
138776
120
122
130
t37
138
139
140
141
142
144
147
!49
150
19131616
161464
17521312
74780716
163975
161330
163806
163805
161897
161900
162967
164769
16i576
DESCRIPTION
Bracket,ChassisFront
Nut,Crown!ock5/16-18 Unc
BracketAsm°,SuspChassis Lh
BracketAsm_,Fender
ScrewThdroL 3/8-16 x 1-1/4
Washer 13/32x i x 14 G&
Guide, Belt Gea£Drive
ScrewThdroL 5/16-18x 1/2
Guide, Belt Mid Span
Stop, Over Center Mower
Bracket, SupportTransaxle
Bolt Fin Hex 7/16-14 UNC x 1
Washer, Lock HW Hlcl Spr
7/16
Washer, Lock ExternalTooth
3/8
Rail, Frame Lh
Push Nut, Nylon
Screw,Thdrol Hex Head Zinc
Mwr
Washer 13/32x I x 16 Ga..
_ScrewHex Wshd 8-18 x 7/8
_'ScrewSltd H Hd W/TIn Washer
Bolt Fin Hex 7/1644 x 1 Gr. 5
_upholder YTGT
Bolt Shoulder 5/16q 8 TT
Magnet YTGT
Striker PlateYTGT
:Bracket Dash Rh
_BracketDash Lh
FastenerNut Pal
Pinch Welt Hd
Baffle
NOTE: Ali component dimensionsgiven in U.& inches
1 inch= 25.4 mm
39
TRACTOR
- - MODEL NUMBER
917.273030
GROUND DRIVE
39
:
!,,
38
37
6
_l_°
4O
/
36
TRACTOR
= - MODEL
NUMBER
917.273030
IOUND DRWE
iY
PART
).
NO.
DESCRIPTION
1
3
4
5
6
7
8
9
10
1t
12
13
14
15
16
17
16
t9
21
22
23
24
25
26
27
9858M1
7563R
17490508
STD54!437
STD561210
149176
12000034
140080
142509
136927
73750800
139419
138901
STD551037
143012
126909X
137104
136926
23260412
633A109
106932X
136925
136923
137552
17490528
26
29
30
34
35
73350600
137213
19131616
124236X
137648
Key, Woodruff
Washer, Thrust, Axle
Screw Thdro15/16-18 x 3/4
Nut, Crownlock 3J8-16
Pin, Cotter
Wheel, Hub Assembly
Klip, Ring
Bolt, Hub
Disc, Brake
Yoke, Brake Disc
Nutlock 1/2_20 Unf
Washer, Special
Bushing
Wahser 13/32xt3/16x16Ga.
Set, Screw 1/4-28 x 3/4
Spring
Lever, Brake
Cam, Brake Disc
Screw, Rat Head 1/4-28 x 3/4
Gearshift, LeverAssembly
Knob
Support, Puck Brake
Puck, BrakeTop
Spdng, Return
Screw, Hex Wsh Thd,
5/16-18 x 1-3/4
Nut, HexJam 3/8-16
Brake, Rod
Washer 13/32x 1 x 16Gao
Cap, Plunger
Rod, Parking Brake
KEY
NO.
36
37
38
39
40
41
42
46
47
46
50
51
52
53
54
55
56
57
59
60
6I
62
63
54
65
66
67
68
69
117
PART
NO.
149412
!21749X
150035
74321016
5304J
73661000
8883R
145170
138228
72110612
131494
STD541437
139123
207J
161590
t05706X
137153
141756
122253X
!22268X
137524
STD551143
74760720
154752
67609
140296
19131312
5142H
136327
73900600
DESCRIPTION
Spring,Drive Ground
Washer 25/32 x i-1/4 x 16 Ga.
Nytiner
Screw, Fin° #10-24 x 1
Actuator, interlock Switch
Locknut #10-24
Cover, Pedal
Retainer,Spring
Clutch Rod 1_
Bert,Cardage 3/8-16 x 1-!/2
Gro5
Putley,Idler,Flat
Nut,Crownlock3/8..t6 UNC
Pulley, Idler,Grooved
Washer,Hardened
Clutch,ArmAssembly
Bearing, Idler
V-Belt
Bracket,Shift Rod,Hi-Lo
ShiftRod, Hi-Lo
SpringClip,ConnectingUnk
Pulley,Transaxle
Washer,Lock 7/16
Bolt,Fin Hex 7/16-14 x 1-1/4
Shaft,Clutch/BrakePedal
Bolt,Shoulder
Washer,Hardened
Washer,Flat
_Pln,Ro_l
Hub, Cover
Nut,Lock FIg_3/8-16 Unc
NOTE:Atl componentd!_ensionsgiven in U.S, inches
1 inch= 25A, mr_
41
TRACTOR
- - MODEL NUMBER
STEERING ASSEMBLY
2O
23
31
34
32
42
19
27
/
/
16
/
\
\
\
\
42
917.273(}30
TRACTOR
- - MODEL NUMBER 917.273030
STEERING ASSEMBLY
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
30
31
32
33
34
,35
36
37
38
39
40
41
42
44
45
PART
NO.
159944
137094
6555M
161849
161848
6266H
121746X
12000029
121232X
74781044
136518
73901000
121749)(
STD65t137
STD541537
145103
137347
137155
156011
163887
159945
155105
152927
STD523710
159946
3366R
17490612
104239)(
12000034
138136
19111610
STD551131
STD523107
138059
137156
73360600
I09850X
73700600
109851X
155246
17490508
160135
19132411
DESCRIPTION
Wheel, Steedng
Axle Asmo,Front
Fitting,Grease
Spindle Asm,LH
Spindle Asm., RH
Bearing, Race Thrust Harden
Washer 25/32 x 1-5/8 x t6 Ga..
Ring, Klip #T5304-75
Cap, Spindle
Bolt, Rn Hex 5/8-11 x 2-3/4
Spacer Baadng Axle Front
Nut, LockRange 5/8-11Unc
Washer 25/32 x 1-114x 16 Gao
Washer,Lock Hvy Hlcl Spr 3/8
Nut, Lock Center 3/8-24 UNF
Shaft Asmo,Steadng
Rod Asmo,Tie Ball J Bail Vgt (Inc°Key No. 36-40)
Dragltnk,Ball Joint Solid Vgt
SupportAsmo,Steering Vgt
Boot, Steadng
Adapter, Wheel Steedrig
Bushing, Strg_BIk
Screw
Bolt,
Rn Hex 3/8-16 x I Gr+5
Cap, Wheel Steering
Bearing, Col. Strgo
Screw,Thrdret 3/8-16 x 3/4
Bearing, Range
Ring, KtipTruarc #6304°75
Bushing, Nytiner Snap
Washer 11/32x 1 x lOGao
Washer,Lock Hvy Hlci Spr 5/16
Bolt, Hex Hd 5/16-16 x 3/4
Gear,SectorSteering
TieRod
Jam Nut RH Thread
Joint Asm_Ball RH Thread
Jam Nut LH Thread
Joint Asm, Ball LH Thread
Bracket Switch Inter!ockVGT 97
ScrewThdrol 5/16-18 x 1/2Tyt
Extension, Steering
Washer 13/32x 1-1/20x 11 Ga_
NOTE: All componentdimensionsgiven in U.S. inches
1 Inch = 25A mm
43
TRACTOR
- JMODEL
NUMBER 917.273Q30
ENGINE
25 --...........,,_
79
20
39
7
11
54
35
43
32
16
6
27
39
29
i SPARK ARRESTER
44
KIT J
TRACTOR
- - MODEL
NUMBER
917.273030
ENGINE
KEY
NO.
2
5
7
8
9
10
11
12
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
32
33
35
37
38
39
40
41
42
43
45
47
48
49
51
54
55
64
65
69
74
75
PART
NO.
t61062
13200300
151396
121361X
150828
'
105432X
140923
143996
151346
109227X
106082X
161493
13290300
164067
17521312
164068
19131316
STD551237
73920600
3645J
139277
7834R
132920
17490508
STD541437
10040500
123487X
74780624
17490636
17490664
126197X
STD551143
150280
128861
142040
19132007
71070512
161064
19131414
13280336
17490612
19131614
273485
162295
163776
DESCRIPTION
Engine (See Breakdown) B&S Model No. 407777.-0122-E1
Muffler Side 1-1/8" 96
Elbow STD 90 Degree 3/8 - 18 NPT
MuHler Asm Guard
Pulley V-tdler
Keeper AsmoBelt Engine
Bushing
Clutch Electric
Pulley Engine VGT Elect Clutch
Tank Fuel Rear 3.50 Yt/Gt 96
Pad Spacer
Pad Spacer
Cap Asm Fuel W/Gauge
Plug Oil Drain (Order From Engine Manufacturer)
Control Throttle
Screw SLTD Hex HD WlPtn Washer
Control Choke
Washer 13/32 x 13/16 x 16 Ga
Washer Ext Tooth 3/8
Nut Keps 3/8 - 24 UNF
Bushing
Stem Tank Fuel
Fuel Line
Spark Arrester Kit
Thdrol 5/16-I8 x 1/2
Nut Lock Hex w/ins,,3/8 - 16
Washer Lock HW HIcl Spr 5/t6
Clamp Hose
Bolt Fin Hex 3/8 - 16 x 1-1/2
Screw TT 3/6-16 x 2-1/4 UNC
Screw TT 318-t6 x 4 UNC
!
Washer 1.1/20D X 15/32 ID X 250
Washer Lock 7/t6
Bolt Hex 7/16- 20 x 4-1/4 5 Gao 1_38
Nut Flange 1/4-20 Starter Nut
Spacer Engine
Washer 13/32 x I-1/4 x 7 Ga.
Screw Hex Hd Cap 5/16-18 x 3/4
Manifold Pipe VGT
Washer Flat t3/32 x 7/8 x 14 Ga
Nipple Pipe 4-t/2
Screw Thdrol 3/8-16 x 3/4 Ty-TT
Washer 13132 x 1 x 14 Ga,
Gasket Muffler
Elbow Street Brass
Shield Heat Inlek
NOTE: Allcomponentdimensionsgiven in U,S. inches
1 inch= 25°4rnm
45
TRACTOR
-- MODEL NUMBER
917.273(}30
SEAT ASSEMBLY
19
12
I
I
I
KEY
NO.
2
3
4
5
6
7
a
10
12
13
PART
NO.
DESCRiPTiON
140124
140551
140675
127018X
145006
STD541437
1241_1X
150176
155925
121246X
1212_8X
Seat
'
Bracket,PivotSeat
Strap,Fender
Bolt,Shoulder 5/t6-18 x .62
Clip,Push in, Hir_jed
Nut, Cmwnlock3/8=16Unc
Spring,Seat Cprsn
Bolt 5/16-18 Unc x 3/4 w/Seres
Pan, Seat
Bracket,MountingSwitch
Bushing,Snap
KEY
NO,
PART
NO.
_ 14
15
16
17
18
72050412
121249X
123740X
123976X
19171912
19
20
21
22
120068)(
124238)(
153236
STD54143t
DESCRiPTiON
Boll Cantage 1/4-20 X 1-1/2
Spacer,Split
Spring,Cprsn
Nut,Lock 1/4 Lge Rg Gr. 5
Washer 17/32 x 1-3/16x 12
Ga.
Knob,Seat 1/2-13 Unc
Cap, SpringSeat
Bolt, Shoulder 5/16-18
Nut,Crown!ock5/16-18 Unc
NOTE: Allcomponentdimensionsgiven in UoS.inches
1 inch= 25°4mm
46
TRACTOR
- - MODEL NUMBER
917.273030
:"CALS
16
10
6 3
21
7
12
_23
1
2
14
EY PART
O. NO.
1
2
3
4
5
163257
164085
163916
163917
149516
6
7
8
9
10
1I
133644
163210
273852
1632O4
156439
4900,1
_23
KEY
NO.
DESCRIPTION
12
14
t6
t9
21
23
Decal, DashPanel
Decal,Dash
Decal,Hood,,Craftsman,RH
Decal, Hood, Craltsman,LH
Decal,Battery DNGPJPSN
ENG Asm
Decal, Maintenance
Decal,Fender
Decal, Engine
Decal, Fender,Craftsman
Decal, FenderDanger
Decal,Clutch/Brake
146047
160397
164065
138047
163203
106202X
138311
157199
164133
164134
I/HEELS & TIRES
KEY
NO.
4
PART
NO.
10
PART
NO,
1
2
3
11
4
!0
5
9
6
59192
65139
106228X427
1062T7X427
8134H
7154J
106230X
105588X
278H
12
7
6856M
9040H
8
--
104757X
144334
DESCRIPTION
Decal,V-Belt DriveSchematic
Decal,V-Bait Schematic
Decal,InsertStrg
Decal, Battery
Decal, Mower E7_3
Reflector,Taillight
Decal, Handle LftHeight Adjust
(Uft Handte)
:Pad, Footrest
_Manual, Owner's (Eng)
,,Manual, Owner's (Span)
DESCRIPTION
Cap,Valve,T_ra
Stem, Valve
Rim Assembly,Fmrtt
Rim Assembly,Rear
Tube, Front (ServiceItem Only)
Tube, Rear (Service Item Only)
Tire, Front
Tire, Rear
RtUng,Grease (Front Wheel
Only)
Fitting,Grease
Bearing,Flange(FrontWheel
Only)
Cap, Axle(Front.WheelOnly)
Sealant,Tire(10 5z, Tube)
NOTE: Allcomponentdimensions given in U.S. Inches
1 Inch = 25.4 mm
7
TRACTOR
- - MODEL NUMBER 917.273030
LiFT ASSEMBLY
40
42 43
35 17
38
34
31
32
9
10
39
\
16
15
48
TRACTOR - - MODEL
NUMBER
917.273030
LIFT ASSEMBLY
KEY
NO.
PART
NO.
DESCRIPTION
r_
1
2
3
4
121006X
159187
159189
120000_
19292016
6 74780624
7 125631X
8 122365X
9 122384X
10 2876H
11 146704
12 163552
13 139868
14 140302
15 STD541437
t6 674A247
17 STD541237
18 143363
19 STD551037
2O 5328J
21 STD523710
22 127218
23 STD624C_
24 73350800
25 130171
26 73800800
29 150238
3O 110807X
3t
19131016
32 137150
33 76020308
34 137167
35 138057
38 155097
39 123935X
4O 17490512
41 73540600
42 19112410
43 123934X
7'0 145212
72 110452X
RodAsm. Lever
Shaft Asm,, LiftVgt
LeverAsm. Lift Rh
E-RingTruarc #5133_87
Washer 29t32 x 1-1/4 x t6 Gao
Bolt, Fin Hex 3/8-16 x 1-1/2
Grip, Handle Fluted
Button, Plunger
Plunger,Button
Spring 2-1/8"
Unk Lift
Retainer,Spring
Arm, SuspensionVgt
Bearing
Nut,Crownlock3/8-16 Unc
SpringAsm. Assist Lift
Nut,HexJam 3/8-16 Une
Bracket,SpringAssist
Washer 13/32x 13/16 x 16 Ga_
Bolt, AdjustSpringAssist
Bolt, Fin Hex 3/8-16 x t
Unk, Front
Retainer,Spring
Nut,Jam Hex 1/2-13 Unc
Trunnion
Nut, LockW/Wsh 1/2-13Uiio
Trunnion,Infin Height
Nut, Special
Washer 13/32x 518x 16 G_.
Spring,CompressionInfH_
Ptn,Cotter 3/32 x 1/2
Rod,AdjLift
Knob,Inf 3/8-16 Unc
Pointer, HeightIndicator
Plug, Hole
ScrewHex Wsh 5/16-18x 3/4
Nut, Cmwn!ock 3/8-24
Washer 11/32x 1-t/2 x 10 Ga.
Scale, IndicatorHeight
Nut He)(Flange Lock
Nut Push Phos & Oil
NOTE: All component dimensionsgiven in U,S. inches
1 Inch= 25.4 mm
49
TRACTOR
- - MODEL HUMBER 917.273030
MOWER DECK
46
46
49
>30
"
116
!
32
117
21
26
18
103102
105
lo6-_
104
101
5O
106
,...1
O2
TRACTOR
- - MODEL NUMBER
917.273030
MOWERDECK
KEY PART
NO.
I
3
5
6
NO.
164210
138457
STD624008
130832
8 850857
9 STD551137
10 140296
11
12
13
163819
129895
137553
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
137152
1!0485X
140329
STD533106
132627
145055
STD541431
134753
131267
105304X
149287
110452X
157768
19111O16
131491
157722
129963
153531
137266
144945
17490628
STD551037
131494
KEY PART
DESCRIPTION
NO,
DeckWeldment
BracketAsm, Sway Bar
Retainer Spdng
Arm, Suspension, Rear (Sway
Bar)
Bolt, Patched 3/8-24 x 1-1/4 G_ 8
Washer, Lock Hvy, Unplated 3/8
Washer, Hard Blade, Mower
Vented
Blade, 46" Mower Deck Mulching
Boadng, Ball, Mandrel #6204
Shaft Asm. w/Lower Bearing
(Includes Key Neet2)
Housing, Mandrel
Bearing, Ball, Mandrel
Stripper, Mower Round
Boll, Carriage 5/16-18 x 5/8
Bolt, Hex Head, Shoulder 5/16-18
Baffle,Vortex Mower 46"
Nut, Crownlock 5/16_18UNC
Stiffener,Bracket
Bracket, Defleclor
Cap, Sleeve
Spdng,Torsion,Dellector
Nut, Push
Shield,Deflector Mower
Washer 11/32x 5/8 x 16 Ga.
Rod, Hinge
Screw,Thd Rolling Washer Head
Washer,Spacer Mower Vented
Pulley, Mandrel
Nut, Fig. TopLock Cntr_ 9/t6
Anchor, Spring Deck 46"
Screw,Thdrell 3/8-16 x 1-3/4 Tytt
Washer 13/32x 13116x 16 Ga.
PuJley,Idler, Fiat
36
39
40
4t
42
43
44
45
46
47
48
49
50
51
52
72
101
102
103
104
105
106
116
117
118
119
126
127
--
--
NO.
156086
144917
137273
17490620
122052X
144949
133943
145O59
137729
144959
139573
STD541437
72110612
153390
156493
19131616
145579
71161010
STD551110
19061216
160793
2029J
137644
133957
73930600
19121414
144948
146763
164821
143651
DESCRIPTION
Keeper, Belt, Idler
Pulley, ldier, Ddven
Spring, Secondary 44/46/50 Vent
Screw, ThdroJl 3/8-16 x 1-t/4 Tytt
Spacer, Retainer
Arm, Idler Secondary
Washer, Hardened
Cover, Mandrel Deck
Screw, ThdrolL 1/4-20 x 5/8
V-Belt, Mower, Secondary
',,'-Belt,Mower, Pdmary
Nut, Crownlock 3/8-16 UNC
Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5
Washer Felt
Pulley Idler 46" Prim. Ddve
Washer 13132x I x 16 Gar
Cover, Mulching
Screw
Washer, Lock #10
Washer
Latch Asm. Bagger
Nut, Weld
Bolt, Shoulder
Gauge Wheel
Nut, Centariock 3/8-16 UNC
Washer 3/8 x 7/8 × 14 Ga.
Arm, Idler, Primary Deck 46"
Pulley, Idler, V-Groove Dim. 425
Mower Service 46" (Standard
Deck - Order separately mulching
components Key Nos. 10 t-106)
Mandrel Asm 44150 Service
(Includes Key Nos. 8-10, 12-!5,
31 and 33)
NOTE: All component dimensions given in US inches
t inch = 254 mm
51
TRACTOR
- = MODEL NUMBER
917.273030
TRANSAXLE
5
4
31
6
2O
7
8O
15
6I
73
72
71
r,
41
25
24
52
TRACTOR
- - MODEL
NUMBER
917.273030
rRANSAXLE
¢EY
_0.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
t6
17
18
19
PART
NO.
4197R
12000034
4199R
4216R
4215R
4217R
6256H
74020652
7392M
137261
4985R
62661-1
4212R
137125
6276[-I
633A63
8118M
8740H1
122238X
20
21
22
23
24
25
26
27
28
29
3O
31
4218R
6252HI
7810H
6262H
7393R
992R1
139111
49861=1
122254X
62691"1
5855H
139538
32
33
34
35
36
37
38
39
6277H
4225R
7396H
4198R
4200R
7395H
160789
139536
40
4!
45
46
49
50
51
13320400
1758O520
6271H
13060200
48951-1
4222R
15291:1
KEY
NO.
DESCRIPTION
Axle Shaft
Retaining Ring
Final DriveGear
DifferentialGear
Differential Pinion
DifferenlialCarder
Axle ThrustWasher
Bolt, Hex Head 3/8-24 x 3-114
(1"Thread Length)
SteelBall
SpringShiftForkDetent
ShiftFork,High-LowRange
ThrustBearingRace
4th ReductionPinion
Shaft, Brake
Snap Ring,CrescentType
High-Low Range Gears
NeedleBearing
SinteredIronBearing
ShiftForkShaft,High-Low
Range
D_erentlalPinlonSpacer
DifferentialPinion Bushing
GripcoCentedock Nut 3/8-24
Shift Fork, R.H.
Oll Seal
SInteredIronBearing
ShiftFork Shaft
ShiftFork,LH.
ShiftShaft,High-LowRange
Oil Seal
Pressure ReliefValve
Gearcese,ReverseIdlerShaft
and Bearings,R.H. (Includes
KeyNo.(_s17,18, 25, 33, 50,
63, 77 and 82)
Dowel Pin
NeedleBearing
Thrust BearingRace
4thReductionGearShaft
4th Reduction Gear Spacer
ThrustBearing Race
Gate LowerShiftVGT
Gearcaseand Bearings,LH.
(includes KeyNumbers 18, 25,
49, 50 (2), 51 and 52)
Pipe Plug 1/2-14 N.P.T.
Bolt,Hex 5/16-18 UNC x 1-1/4
Oil Seal
Pipe Plug 114-18NoP.T.
Needle Bearing
NeedleBearing
NeedleBearing
53
PART
NO.
52 81t9M
53 4220R
54 4209R
55 4213R
56 4442R
57 4195R
58 4214R
59 4194R
60 7528R
61 4208R
62 4207R
63 7398H
64 4203R
65
66
67
68
69
70
7t
4204R
2898J
12000033
4205R
4206R
1370t-I
633A69
72
73
74
75
77
79
60
81
82
84
85
86
87
88
89
139120
4201R
12000008
1153R
6863J
1167R
73360700
6270H
136984
5384J
2978J
633A85
§739H1
4924H
19151516
90
91
110542X
1918t51!
92
75J
93
94
96
97
98
6274H
76020412
!59783
633A109
161823
DESCRIPTION
NeedleBearing
Thrust Bearing Race
3rd ReductionPinion,Low
4th ReductionGear
3rd Reduction Pinion Spacer
2nd Raduclion Gear Shaft
Final Drive Piniori
1st ReductionGear Shaft
1st ReductionShaft Spacer
3rd ReductionPinion High
2nd ReductionGear
Needle Bearing
Low Speed Gear and 2nd
Reduction Pinion Cluster
ReverseGear
Key, Hi-Pro lt8x 17/32
Klip Ring
IntermediateSpeed Gear
High SpeedGear
Thrust Bearing Race
Intermediateand HighSpeed
ClusterPinions
InputShaft
Low Speed Pinion
E-Ring
ReverseIdlerGear
Needle Bearing
SealingWasher
Nut,Hex, Jam 7/16-20
Oil Seal
Reverse idlerShaft
GearshiftLever,Bent
GearshiftCap
GearshiftBall Coverand Pin
ShiftLever GuideBall,Keyed
Spring
Washer 15/32 x 15/16 x 16
Gauge
ShiftMechanismSeal
Washer 9/16x 15/16x 12
Gauge
Gearshift Gate and
Reinforcement
Shift BallCover Gasket
Cotter Pin 1/8 x3/4
Screw Hx W Hd Machine
GearshiftLeverAssembly
Trancaxle,6 Speed,
CompleteAssembly
NOTE: Altcomponentdimensfonsgiven in U.S. inches
1 inch = 25°4mm
TRACTOR
- - MODEL HUMBER 917.273030
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-[=1
256
101
823 f
11_!_:
5_'2=
87 ®
0
REQUIRES;SPECIAL TOOLS
To,,,s,,,.s_
RE,A',
INSTRUGTIONMANUAL
20@
S1A_
_e _SEL_-_"_SSSO"II
I_0"OW,en's"_UA, I
46
26
54
TRACTOR
- - MODEL NUMBER 917.273030
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1
211
616_
552
10
_
615A _ o
213
_2A 13
265
615 _)
634 €:>
87_)
218
27"7
55
TRACTOR
- - MODEL HUMBER 917.273030
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1
i
119
150
823
116
1BO
3O4
_8
1005
163 _
188
56
•
TRACTOR
- - MODEL NUMBER
917.273030
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1
783
311
803
544
.........................................
,_:_
635 _
334,
878
_d82
57
TRACTOR
-.. MODEL NUMBER
917.273030
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1
116B Q
195
t027
176
1035
788
HI
387
a33_'
601
_977 CARBURI_'TOR QASKET,,,,S,,_
..........
30
1o2_
_ 358 GASKET S_
2o@
lSO_ 355_
_7@
116 _)
116#, _;'
633 @
e121 CARBURETOR KIT
1
51 _
1170
102 _
_119|
"
"
116B (_1
116C_
116D O
10
_, 1033 VALVE OVERHAUL KIT .........
lO4= lsol o;
105
116_:_
116A_
155@
987
633 @
86s _
58
1o_
TRACTOR
- - MODEL NUMBER 917.273030
BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1
KEY
NO.
1
2
3
4
5
5A
6
7
8
9
10
11
12
13
15
16
20
22
23
24
25
26
27
28
29
32
33
34
35
40
42
45
46
50
51
51A
53
73
75
78
87
89
95
98
102
104
105
10B
110
PART
NO.
499584
499585
690926
690069
499587
499595
690097
690962
499601
690937
691003
690_2
690945
690360
690946
691046
690947
690308
691053
690974
499588
499589
499590
499591
499504
499605
499606
499607
690975
499582
499583
690976
499596
499597
690963
690964
499586
690977
690978
690948
690949
690950
690951
691055
691056
691057
690657
690238
690718
499802
690234
690984
690985
690986
691261
KEY
NO.
DESCRIPTION
PART
NO.
DESCRIPTION
_, O-Ring, Solenoid Retainer
690987
0. O-Ring, Fuel Transfer Tube
690988
°: Seat, O-Ring (Oil Pump Cover)
690589
" Seal, O-Ring (Dipstick)
691031
691032
* Seal, O-Ring (Oil Fill Tube)
. Jet, Main (Standard)
690232
690990
. Screw,Phillips
690991
Screw,Phillips
690992
Screw, Phillips
Screw,Phillips ;
690720 :
499811
Carburetor Overhaul Kit
690952
Spacer, Carburetor
Carburetor
499804
Valve, Throttle
690993
Shaft, Thro_e
499805
499806
Float,Carburetor
499803
Tube, FuelTransfer
690994
0- Gasket, Float Bowl
Shaft, Choke
499807
. No_le, Carburetor
499808
94388
Key, "riming
281767
0. ,Gasket,No771e
690996
_Retainer,Solenoid
O* Gasket, Air Cleaner
691001
Screw,T-30
691033
Line, Fuel
691050
:(Cut To Required Length)
Line, Fuel
187A 691049
Screw, Hex
188 691058
Screw,Torx Hex
190 690953
192 690083
Adjuster, RockerArm
195 690954
Nipple, Oil Filter
209 690018
_Spdng,Govemor
2tl
690019
Spring, Govemed Idle
Link,Throttle
212 691020
Bracket, ChokeControl
213 691021
Link,Choke
216 691022
219 394348
Gear,Governor
220 690412
Washer,Thrust
Plate,GovernorControl
2_
691023
227 691048
LeverAssembly,Governor
Low:1750-1950
RPM Settings:
High:3200-3400
CylinderAssembly
Bushing, Cylinder
* Seal,Oil
i
Sump, Eng!ne
Heed, Cylinder No. t
Head, Cylinder No. 2
Washer, Rat
0* Gasket, Cylinder Head
BreatherAssembly
* Gasket, Breather
Screw, Hax
Tube, Breather
° Gasket, Crankcase
Screw,Cylinder Head (3-9/16")
Plug,Oil Drain
Crankshaft
" Seal, Oil
Screw,Crankcase Cover
Rywheel
Key, Rywheal
PistonAssembly (Std.)
PistonAssembly (.010" O.S.)
PistonAssembly (.020" O.S.)
PistonAssembly (.030" O.S.)
Ring Set, Piston (Std.)
Ring Set, Piston (o010"O°S.)
Ring Set, Piston (.020" O.S.)
Ring Set, Piston (,030° O.S.)
Lock, Piston P}n
Pin Assembly, Piston
Rod Assembly,Connecting
Screw,Connecting Rod
Valve,Exhaust
Valve,Intake
Spring,Valve
Retainer,Valve
KeeperValve
Tappet,Valve
Gear, Cam
Manifold, Intake
"._ Gasket, Carb. Mounting
*,- Gasket, IntakeManifold
Stud,Caff:)oMounting
Screen, Rotating
Washer,Spdng
Screw,Torx
* Seal, GovernorShaft
Plug,Oil
Screw, Slotted
Screw, IdleSpeed
0,, Gasket,Plate
• Pin, FloatHinge
• Valve, Needle
Valve,Choke
Washer
116
116A
116B
116(3
116D
117
119
119A
119B
119C
t21
122
125
130
131
133
135
!37
141
142
146
150
160
163
176
187
*
*
0
O
Included in GasketSet, PartNumber 499889
IncludedlnCarburetorUt,PartNumber499811
Included in Carburetor Gasket Set, part
Number
499890
Included in Valve Overhaul Gasket Set, Part
Number 499890
NOTE: All component dimensions given in U.S. inches
t inch = 25.4 mm
59
TRACTOR
- - MODEL NUMBER 917.273030
BRIGGS & STRATTON ENGiNE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1
KEY
NO.
PART
NO.
240
252
256
258
265
277
304
305
309
310
311
332
333
334
337
351
355
358
363
383
387
445
467
474
482
510
523
525
544
691035
690956
690957
691003
691024
691029
691004
691005
691262
691263
691264
690059
691060
691061
691043
691044
690997
499889
691062
690966
691034
691007
691008
691063
691183
497606
691036
691037
552
552A
556
562
573
592
592A
601
6t5
615A
615B
616
633
634
635
668
703
718
726
728
741
783
788
789
801
802
803
690552
690553
690967
690311
691009
690958
691029
691038
690328
690317
691265
691045
690998
690442
691210
691215
690010
690959
499612
690372
690980
691280
691039
691220
691283
691286
KEY
NO.
DESCRIPTION
Filter; Fuel
Element, Breather
Retainer, Element
Screw, Hex
Clamp, Casing
Nut, Hex
Housing, Blower
Screw, Hex
Motor, Starter
Screw, Hex
Brush Set
Nut, Flywheel
Armature, Magneto
Screw, Armature Mounting
Spark Plug
Screw, Hex
-'O Washer, Seat
Gasket Set
Flywheel, Puller
Wrench, Spark Plug
Pump, Fuel
Cartridge, Air Cleaner
Nut, Air Cleaner
Alternator
Screw, Hex
Drive, Starter
Dipstick, Oil
Tube, Oil Fill
Armature, Starter (Service with
499529 Starter Motor)
Bushing, Govemor Crank
Bushing, GovemorCrank
Screw, Hex
Bolt, Carriage
Ptate, Black
Nut, Hex
Nut, Hex
Clamp, Fuel Line
Retainer, Governor
Retainer, Govemor
Retainer
Crank, Governor
,,0 Seal, Choke Shaft
Washer, Fiat
Boot, Spark Plug
Spacer
Clip, Hose
Dowel, Sleeve
Gear, Ring
Screw, Torx_
Gear, Timing
Gear, Starter
Bracket, Pump
Harness, Wiring
Cap, Drive
Cap, End
Houslng, Starter (Service with
499529 Starter Motor)
PART
NO.
DESCRIPTION
823
690960
847
499602
851
691234
855
691011
865
691012
865A
691013
865B
691015
868
690968
*0
871
690969
878
691237
881
690999
883
690970
"0
918
691040
947
499809
965 499613
967 691016
968 499788
975 499810
977 499812
987 691000
,,0
1005
691243
1006
691247
1017
690770
1019
690103
1022
690971
"a
1023
499599
1023A 499600
1024
499054
1026
690981
1026A 690982
1027
690041
1029
690972
1033
499890
1035
691042
1036
499783
1058
273694
1090
691293
1100 690973
2500
407777,0027
2500
_-RPM Settings:
"
°
0
_
included
Included
Included
Number
Included
Number
Screw, Hex
Dipstick/Tube Assembly
Terminal, Ignition Cable
Adapter, Air
Cover, Air Guide
Cover, Air Guido
Cover, Air Guide
Seal, Valve
Bushing, Guide
Wire, Alternator
Plate, Cover
Gasket, Exhaust
Hose, Vacuum
Solenoid, Fuel
Cover, Oil Pump
Filter, Pro-Cleaner
Cover, Air Cleaner
Bowl, Roar
Gasket Set, Carburetor
Seal, Throttle Shaft
Fan, Flywheel
Retainer; Fan
Screen, Oil Pump
Label Kit
Gasket, RockerCover
Cover, Rocker (Cyl. No. 1)
Cover, Rocker (CyL No. 2)
Pump, Oil
Rod, Push (Steer)
Rod, Push (Aluminum)
Filter, Oil
Arm, Rocker
Valve Overhaul Kit
Shaft, Oil Pump
Label Kit, Emission
Owner's Manual
Retainer, Brush
Pivot, RockerArm
Replacement Engine
Short Block
Low: t750-1950
High: 3200-3400
in Gasket Set, Part Number 499889
in Carburetor Lit, Part Number499811
in Carburetor Gasket Set, Part
499890
in Valve Overhaul Gasket Set, Part
499890
NOTE: All component dimensions given in UoSoInches
1 inch = 25.4 mm
60
61
62
SUGGESTED
GUIDE FOR SiGHTiNG
I
SLOPES
FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
"-"
SIGHTING
GUIDE
SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.
O3
15 o MAX.
I
_,
_
• ....
Operate your Tractor up and down the face of slopes (not
greater than 15 ), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
__.,_:_,,,
I
!
I
I
For the repair or replacement parts you need
delivered directly to your home
Call 7 am - 7 prn, 7 days a week
1=8()0-366=PART
(1-800-366-7278)
Para ordenar piezas con entrega a
domicilio - 1-800-659-7084
For in-house major brand repair service
Call 24 hours a day, 7 days a week
1-800-4=REPAIR
(1-800-473-7274)
Para pedir servicio de reparaci6n
domicilio - 1.800.676-5811
a
For the location of a Sears Parts and
Repair Center in your area
Call 24 hours a day, 7 days a week
1-800-488-1222
For information on purchasing a Sears
Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday
1-800-827-6655
When requesting service or ordering
parts, always provide the following
information:
- Product Type
= Part Number
• Model Number = Part Description
Americas
164133
Rev. 4
7.27.9'8
RDiTR
Repair Specta/_sts
Printed
in U.S.A.
Source Exif Data:
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