Craftsman 917273030 User Manual GARDEN TRACTOR Manuals And Guides L0804241

CRAFTSMAN Lawn, Tractor Manual L0804241 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917273030 917273030 CRAFTSMAN GARDEN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN GARDEN TRACTOR #917273030. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman GARDEN TRACTOR Manual

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Page Count: 64

Owner's Manualhi"

20.0 P

ELECTRIC START

46" MOWER

6 SPEED

GARDEN TRACTOR

Model No.

917.273030

=Safety

, Assembly

, Operation

oMaintenance

Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800=659=5917

Sears Craftsman Help Line

5am- 5pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates,°lL 60179

Warranty ................................................. 2

Safety Rules ........................................... 2

Product Specifications ..; ........................ 5

Assembly .............. .;...................... ........... 8

Operation .............................................. 12

Maintenance Schedule ............... ;........ 19

Maintenance .................................. :...... 19

Service and Adjustments ...................... 23

Storage..., ............................................. 31

Troublesh°oting .................................... 32

Repair Parts ......................................... 36

Parts Ordering ....................... Back Cover

LIMITED TWO _'EAR WARRANTy ON CRAFTSMAN RIDING EQUIPMENT

For two (2) yea_ from the date of purchase, if this Craftsman Riding Equipment is main-

tained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will _epair'or replace, free of charge, any parts found to be defective in matedat or

workmanship.

This Warranty does not cover:.

o Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

o Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

o Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment accordirtg to the instructions contained in

the owner's manual.

o Riding equipment used for commercial or rental purpbses.

LIMITED _0 DAY WARRANTY ON BATTERY

For ninety i90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in matedat or workmanship and bur testing determines the bat-

tery will not hold a Charge, Sears will replace the batter_ at no charge. In-home warranty

service on your Craftsman riding equipment is available at no charge for 30 days from

the date of purchase. Please contact your nearest service center. After 30 days from the

date of purchase, warranty service is available by takin_ your Craftsman riding equip-

ment to your nearest Sears Service Center. (in-home warranty service will still be avail-

able after 30 days from the date of purchase but a stanciard trip charge will apply). This

warranty applies only while this product is in the United States. This Warranty gives you

specific legal rights, and you may also have other rights which may vary from state to

state.

Sears, Roebuck an_l Co., D/_17 WA, Hoffman Estates, IL 60179

GENERAL OPERATa0N

=Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

°Only allow responsible adults, who are

familiar with the itlstructions, to operate

the machine.

oClear the area of,objects such as rocks,

'/toys, wire, etc., which could be picked

up and thrown by the blade.

o Be sure the area is clear of other people

before mowing. Sto p rnachine if anyone

enters the area.

2

o Never carry passengers.

° Do not mow in reverse unless absolute-

ly necessary.Always lookdown and

behind before and while backing.

° Be aware of the mowerdischarge direc-

tion and do not pointit at anyone. Do

not operate the mower withouteither

the entire grasscatcher or the guard in

place.

o Slow down beforeturning.

oNever leave a runningmachine unat-

tended. Always turnoff blades, set park-

ingbraise,stop engine, and remove

keysbefore dismounting.

•"rum off blades when not mowing.

, Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

, Do not operate the machine while under

the influence of alcohol or drugs.

° Watch for traffic when operating near or

crossing roadways.

o Use extra care when loading or unload-

ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution, if you cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

° Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs, etc.

=Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

° Use slow speed. Choose a low gear so

that you will not have to stop o[ shift

while on the slope.

oFollow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

° Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

=Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

•Avoid starting or stopping on a slope° If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DONOT:

=Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in,

oDo not mow on wet grass. Reduced

traction could cause sliding.

oDo nottry to stabilize the machine by

putting your foot on the ground.

oDo not use gra_s catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

oKeep children out of:the mowing area

and under the watchful care of another

responsible adult.

°Be alert and turn machine off if children

enter the area.

°Before and 'when backing, look behind

and down for small children.

• Never carry children, They may fall off

and be seriously injured or interfere with

safe machine operation.

• Never allow children_to operate the

machine°

°Use extra care when approaching blind

comers, shrubs, trees, or other objects

that may Obscure vision.

SERVICE

° Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow en-

gine,to cool before refueling. Do not

smoke. ._

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

°Never run a machine inside a closed

area.

° Keep huts and bolts', especially blade

attachment bolts, tight and keep equip-

ment in good condition.

°Never tamper with safety devices.

Checktheir proper operation regularly.

° Keep machine !re.e Ofgrass, leaves, or

other debris bu=ld-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

°Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting. •

o

a

Never make adjustments or repairs with

the engine running.

Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving_paffs or

allow objects_to be thrown. Frequently

check compa_ents and replace with

manufacturer's re'commended parts,

w_hen necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

= Checkbrake operation frequently.

Adjust and service as required.

° Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

° Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

° Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

°Keep children out of the mowing area

and under the watchful care of another

responsible adult}

°Be alert and tum_achine off if children

enter the area.

•Before and whenbacking, look behind

and down for sm&ll childrep.

o Mow up and down slopes (15 °Max), not

across.

° Remove obstacles such as rocks, tree

limbs, _tc.

oWatch for holes, ruts, or bumps. Uneven

terrain;could overturn the machine. Taft

grass Can hide obstacles.

° Use sl0w speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

° Avoid starting or stopping on a slope'. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

•Do not'tum on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

_kLook for this symbol to point out impor-

tant safety precautions. It means CAU-

TION!!! BECOME AWARE!l! YOUR SAFE-

TY IS INVOLVED.

,_WARNING: Tile engine exhaust from

this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

,_CAUTION: in order to prevent acciden-

tal startingwhen setting up, transporting,

adjustingor making repairsalways discon-

nect spark plug wire and place wire where

it cannot contact spark plug'.

PRODUCT SPECIFICATIONS

=lll,,lll =H= ,,== tll

GASOLINE &5 GALLONS

CAPACITY UNLEADED

AND TYPE: REGULAR

O/L TYPE SAE 30

'API-SF/SGJSH): (above 32°F)

SAE 5W-30

(below 32°F)

W/FILTER: 4°2 PINTS

W/O FILTER: 3.7 PINTS

Champion RC12YC

)IL CAPACITY:

SPARK PLUG:

(GAP: ,040")

VALVE

CLEARENCE:

GROUND SPEED

(MPH):

INTAKE: .004"-.006"

EXHAUST: .004"-.006"

HI: LO:

0.7 1.7

1.4 &3

2.3 5.4

REVERSE: 0.9 2.1

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING

SYSTEM: 16 AMPS@ 3600 RPM

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: UIR

BLADE BOLT 27-35 FT. LBS.

TORQUE:

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail-

able on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

o Follow a regular schedule in maintain-

ing, caring for and using your tractor°

• Follow the instructions under"Mainte-

nance" and "Storage" sections of this

owner's manual.

_WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

taws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator°

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

taws apply on federal lands. A spark

arrester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible dependability

and performance.

Should you experience any problem you

cannot easily remedy, please contact your

nearest Sears Authorized Service Center_

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor_

Please read and retain this manual° The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

Parts Bagcontents shown fdll size

(1) Knob

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Shoulder

Bolt 5/16-18

_,,,,,,,,,J,J,,_,,,,,,J . ,J JJl,,_,,,_,, 1 ,,, r

O(2) Washers

3/16 x3/4 x16 Gauge

]___ (2) Weld

Nuts #10 @(2) Lock

Washers #10

_4) Hetainer Springs (single loop) (3) Retainer Springs (double loop)

6

.................................. JJ ;

1

Parts packed separately in carton

Seat

Video

Cassette

Mulcher

Plate

Manual

I •

I I

I I

I I

II

I I

II

I !

_-_ , |

Parts Bag

Steering

Wheel

(2) Shoulder

Bolts Lk

(2) Gauge Wheels

©

(2) Washers 3/8x 7/8 x 14 Gauge

Q'(2) Center lock Nuts

Parts Bag contents not shown full size

(2) Front Link Assemblies

_(2) Latch Hook (2) Keys

Assemblies

Slope Sheet

Steering

Wheel

Insert

7

Steering Sleeve

Steering Sleeve

Extension

Your new tractor has been assembled at the factory with exception of those parts'left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary tQ insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

Asocket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below_

(1) 9/16" wrench

(1) 1/2" wrench (1) 3/4." Socket wl

drive rachet

(1) Pliers : (1) Phi!lips, Screw-

(1) Utility knife driver

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTOI_ i

oRemove all accessible loose parts and

parts boxes fromshipping carton (See

page 6).

o Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat. i

°Remove mower and package materials°

°Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKiD

ATTACH STEERING WHEEL

°Remove hex bolt, lock washer and large

flat washer from steering shaft.

°Position front wheels of the tractor so

they are pointing straight forward.

°Slide the steerin_t sleeve over the steer-

ing shaft. I

°Align tabs and press steering sleeve

extension into bdttom of steering wheel.

°Position steering wheel so cross bars

are horizontal (left to right) and slide

onto steering wheel adapter.

=Secure Steering wheel to steering shaft

with hex bolt, lock washer and large flat

washer previously removed. Tighten

securely.

°Snap steering wheel insert into center

of steenng wheel.

oRemove protective materials from trac-

tor hood and gnll_;

"_----" Wheel Insert

.._ Hex Bolt

Lock Washer

Large Flat

Washer

Steering

Steering Wheel

Wheel Adapter

Steering _Tabs

Sleeve t

Extension

Shaft ,_,1

Steedng

Sleeve

_MPORTANT- Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

TO ROLL TRACTOR OFF SKiD (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise attach-

ment lift lever to its highest position.

=Release parking brake by depressing

clutch/brake pedal.

o Place gearshift lever in neutral (N) posi-

tion.

°Roll tractor forward off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

oLift hood to raised position.

oIf this battery is put into service a_er

month and year indicated on label (label

located between terminals) charge bat-

tery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

tF _ • s,

-'" .-" .: Label

7" •*

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

oRemove cardboard packing on seat

pan.

•Place seat on seat pan and as'semble

shoulder bolt. "i3ghtenshoulder bolt

securely.

°Assemble adjustment knob and flat

washer loosely. Do not tightenl

° Lower seat into operating position and

sit on seat.

° Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

° Get off seat without moving its adjusted

position.

°Raise seat and tighten adjustment knob

securely.

Seat

Seat Pan

Shoulder

Bolt

Adjustment Knob

Flat Washer

CHECKTIRE PRESSURE

The tires on your tractor were overinflated

at the factory for Shipping purposes.

Correct tire pressure is..important for best

cutting pefformarice.

•Reduce tire pressure to-.PSt shown in

"PRODUCT SPECIFICATIONS" on

page 5 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted, See "TO AD3UST BRAKE" in

the Service and Adjustments section of

this manual.

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and

mower suspension arras are raised with

attachment lift control. Engage parking

brake.

°Cut and remove ties securing anti=sway

bar and bplts. Swing anti-sway bar to

left side of mower deck_

° Slide mower under tiact0r with dis-

charge guard to right side of tractor.

IMPORTANT: Check belt for proper rout-

ing in all mower pulley;grooves. Install

belt into electric clutch pulley groove_

•Install one front link in top hole of the

right hand front mower bracket and right

hand front suspension bracket. Retain

with two single loop retainer springs as

shown.

°Install second front link in left hand

front suspension bracket only and

retain with single loop retainer spring as

shown.

°Turn height adjustment knob counter-

clockwise until it stops,

° Lower mower linkage with attachment

lift control. _

•Place the left hand suspension arm on

inward pointing deck pin. If necessary,

rock and raise front of mower to align

deck pin with the hole ir_suspension

arm. Retain with double loop retainer

s.pring with loops down as shown.

°Shde left side of mower back and install

the unattached front link_iintop hole of

the left hand front mower bracket.

Retain, with single loop retainer spring

as shown.

° Place the right hand'suspension arm on

inward pointing deck pin. If necessary,

rock and raise front of mower to align

deck pin with the hole in suspension

arm. Retain with double loop retainer

spring with loops down as shown.

9

Connect anti-sway bar to chassis brack-

et under left footrest and retain with

double loop retainer spring.

o Turn height adjustment knob clockwise

to remove slack from mower suspen-

sion°

-Raise mower to highest position.

o Assemble gauge wheels (See "TO

ADJUST GAUGE WHEELS" in the

Operation section of this manual).

CHECK MOWER LEVELNESS

For best cutting resultsLrnower should be

properly leveled. See %0 LEVEL

MOWER HOUSING" inthe Service and

Adjustments section of_!hismanual.

Chassis

Shoulder Bracket

Bolt '

Double Loop

Retainer Spring

(Inward pointing

deck pins)

CHECK FOR PROPER POSITSON OF

ALL BELTS

See the figures that are shown for replac-

ing motion, mower drive, and mower blade

drive belts in the Service and Adjustments

section Ofthis manual. Verify that the

belts are routed correctly.

Suspension

Arms Front

Brackets

FrontMower

Bracket Electric

Clutch

Front

Gauge

Wheel

3/8 Washer 3/8-16

Center

Lockrlu_.

Use Pliers for

:letainer Springs

!

DoubleLoop

Retainer Sp.ring

Anti-Sway

Bar Idler

Pulley Discharge Guard

Single Loop

Retainer Springs

10

iNSTALL MULCHER PLATE:

oInstall two latch hooks to mulcher plate

using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch

hook by inserting weld nut from the top

with hook pointing down. Tighten hard-

ware securely.

o Raise and hold deflector shield in up-

right position.

oPlace front of mulcher plate over front of

mower deck opening and slide into

place, as shown_

= Hook front latch into hole on front of ;

mower deck. _,

°Hook rear latch into hole on back bf

mower deck.

,_CAUTION: Do not remove discharge

guard from mower° Raise and hold guard

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now'ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

Weld Nut

from Hook Points

Lock

Washer Latch

Weld Hook

Nut

Latch

Lock

Washer

CHECKLIST

Please review the follQWingchecklist:

#' All assembly instruc_ior_s have been

completed.

,,! No remaining loose parts In carton.

,/Battery is properly p_epared and

charged. (Minimum 1 hour at 6 amps).

_" Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overinflat-

ed at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,I Check wiring. See that all connections

are still secure and Wires are properly

clamped.

While learning how to use your tractor,

pay extra attention to tl_e following impor-

tant items:

,I Engine oii is at proper level.

,# Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/" Become familiar with all controls - their

location and function _. Operate them

before you start the engine.

#" Be sure brake system is in safe operat-

ing condition.

Mulch'_r

Plate

Deflector

Shield

'_Latch

_Hooks

11

These symbols may appear on yourtractor or in literature supplied with the product.

Learn and understand their meaning.

T÷

BATTERY CAUTION OR SLOW

WARNING

ENGINE ON ENGINE OFF t

REVERSE FORWARD

OIL PRESSURE LIGHTS ON

MOWER HEIGHT PARKING BI_KE

LOCKEI_

FUEL CHOKE MOWER LIFT

FAST

OVER TEMP

LIGHT

UNLOCKED

ATTACHMENT

CLUTCH ENGAGED

iGNITION

,,

REVERSE NEUTRAL

ATTACHMENT

CLUTCH DISENGAGED

HIGH LOW PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL

(AutomaticModels only)

12

KNOW YOUR TRACTOR

READ.THIS OWNER'SMANUAL AND SAFETYRULES BEFORE OPERATINGYOUR

TRACTOR

Comparethe illustrationswith your tractorto familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ignition l_tSwitch

Ammeter Switch PosiUon

Throttle Control

Attachment

Switch

Clutch/Brake

Pedal

Lift'Lever

Plunger

Attachment

Lift Lever

Choke g Brake

Control

Height Gear Shift

Adj

Knob

Freewheel

Range Shift

-le ve r

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other at-

tachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on

and off.

THROTrLE CONTROL: Used to control

engine speed.

CLUTCH/BRAKE PEDAL: Used'for

declutchmg and braking the tractor and

starting the engine.

CHOKE CONTROL: Used when :starting a

cold engine.

HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

FREEWHEEL CONTROL: Disengages

transmission for pushing or slowly towing

the tractor with the engine off.

GEAR SHIFT LEVER: Selects the speed

and direction of the tractor.

RANGE SHIFT LEVER: Allows high (H)

and low (L) speed for all forward and

reverse gears. EV

ATTACHMENT LIFT L ER: Used to

raise and lower tlie mower deck or other

attachments mounted fo your tractor.

LIFT LEVER PLUNGE, R: Used to release

attachment lift lever wl_en changing its

position.

IGNITION SWITCH: Used for starting and

stopping the engine.

AMMETER: Indicates battery charging (+)

or discharging (-).

PARKING BRAKE: Locks clutch/brake

into the brake position.

13

The operation-of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or

repairs. We recomrnend a wide vision safety mask over spectacles, or stan-

dard safety glasses.

HOW TO USE YOUR TRACTOR

Your tractor is equipped with an operator

presence sensing switch, When engine is

running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

TO SET PARKING BRAKE

• Depress clutch/brake pedal into full

"BRAKE" position and hold.

°Place parking brake lever in "EN-

GAGED" position and release pressure

from clutch!brake pedal. Pedal should

remain in "BRAKE" position. Make sure

parking brake will hold tractor secure.

Push-In to

"Disengaged" Attachment Clutch

Choke

_,,,,,,,,_ ""_-.._ _ Switch PullOut To

,.,uHu,.,_\ _ \ "En a "

Throft__._/"_N_ /_'_w'N,

Control _!',_;"

Position_-" "__/_ ..

\(' '---_'-_ Parking Brake

_-q: "_ "Engage_sition

;lutci _Brake _"D_sengaged Lever'

Pedal "Drive" _osmon .

Position

STOPPING

MOWER BLADES

°To stop mower blades, move attach-

ment clutch switch to "DISENGAGED"

position.

GROUND DRIVE

°To stop ground drive, depress

clutch/brake pedal into full "BRAKE"

position.

oMove gearshift lever to neutral (N)

position.

ENGINE

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

° Turn ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use_

°Never use choke to stop engine. 14

iMPORTANT: Leaving the ignition switch

in any position other than "OFF" will cause

the battery to be discharged (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

st.opping tractor on grass areas.

,_. CAUTION: Always stop tractor corn-

pletely, as described above, before leaving

the operator's position; to empty grass

catcher; etc.

THROTTLE CONTROL

Always operate engine at full throttle.

oOperating engine at less than full throt-

tle reduces the battery charging rate.

=Full throttle offers the best bagging and

mower performance.

CHOKE CONTROL

Use choke control whenever you are start-

ing a cold engine. Do not use to start a

warm engine.

oTo engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the gearshift lever=

° Start tractor with clutch/brake pedal

depressed and gearshift lever in neutral

(N) position.

°Move gearshift and range shift levers to

desired position.

° Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears,

Failure to do so wilt shorten the useful life

of your transaxle.

TO ADJUST MOWER cu'n'ING HEIGHT

The cutting height is controlled by turning

the height adjustment knob in desired

direction.

=Turn knob clockwise (©) to raise cutting

height.

°Turn knob counterclockwise (,3) to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea-

sured from the ground to the blade tip with

the engine not running. These heights are

approximate and may vary depending

upon soil conditions, height of grass and

types of grass being mowed,

- The average lawn should be cut to

approximately2-1/2 inchesduring the

cool season and to over3 inch_esduring

hot months. For healthier and better

looking lawns, mowoften and after

moderategrowth.

° For bestcutting performance,grass

over 6 inchesin heightshould be

mowedtwice° Makethe first cut rela-

tively high; the secondto desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then ,

keep the deck in proper position to help

prevent scalping in most terrain condi-

tions.

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height

(See =TOADJUST MOWER CUTTING

HEIGHT" in the Operation section of

this manual).

° With mower in desired height of cut po-

sition, gauge wheels should b_ assem-

bled so they are slightly off the'ground.

Install gauge wheel in appropriate hole

with shoulder bolt, 3/8 washer, and 3/8-

16 Iocknut and tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge

Moun_ng,_

Bracket

3/8-16

Locknut ShoulderBolt

3/8 Washer Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an Operator

p_esence sensing switch. Any attempt by

t_e operator to leave the seat with the

ehgine running and the attachment clutch

ehgaged will shut off the engine.

°Select desired height of cut.

•Lower mower with attachment !ift con-

trol.

• Start mower blades by engaging attach-

ment clutch control,

oTO STOP MOWER BLADES - disen-

gage attachment clutch contro].

,_kCAUTION: Do not'operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge

guard in place.

Attachment Clutch

Switch Pull Out To

=Enga_

Push in To --_

=Disengage"

Attachment Lift Lever

High Position LoW

_._'Position

..YDischarge

Guard

TO OPERATE ON HILLS

,_CAUTION: Do not drive up or down

hills with slopes greater than t5 ° and do

not drive across any slope_ Use the slope

guide provided at the back of this manual.

•Choose the slowest speed before start-

ing up or down hills.

° Avoid stopping or changing speed on

hills.

°If slowing is necessary, move throttle

control lever to slower position.

=If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

°Move gearshift lever to 1st gear and

range shift lever to low (L) position. Be

sure you have allowed room for tractor

to roll slightly as you restart movement.

°To restart movement, slowly release

parking brake and clutch/brake pedal.

°Make all turns slowly.

TO TRANSPORT

•Raise attachment lift to highest position

with attachment lift control°

°Whenpushing or towing your. tractor, be

sure gearshift lever is in neutral (N)

position.

• Do not push or tow tractor at more than

five (5) MPHo

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

15

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are recom-

mendedby and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy of

aload, while on a slope, i_ dangerous.

Tires carl lose traction with the ground and

cause you to lose contro! ,of your iractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

•The engine in,your tractor has been

shipped, from the factory, atreadv filled

with summer weight oil.

•Check engine oil with tractor on level

ground. _ .

° Unthread and remove oil fill capldip-

stick; wipe oil off. Reinsert the dipstick

into the tube and rest oil fill capon the

tube. Do not thread the cap onto the

tube. Remove and read oil level. If nec-

essary, add oil until "FULL" mark on

dipstick is reache_l. Do not overfill.

=For cold weather ooperation you should

change oil for e_ier starting (See_. OIL

VISCOSITY CH/_IT" in the Customer

Responsibilities section of this manual).

o To change engin_ oil, see the Customer

Responsibilities section in this manual.

ADD GASOLINE!

°Fill fuel tank. Uselfresh, clean, regular

unleaded gasolin.b with aminimum of 87

octane. (Use of I_aded gasoline will

increase carbon _nd tead oxide

deposits and redSce valve life). Do not

mix oil with gasoline. Purchase fuel in

_uantities that can be used within 30

ays to assure fu_etfreshness.

iMPORTANT. When operating in tempera-

tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

cold weather starting.

,AWARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

erigine while in storage. To avoid engine

problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let

it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See

Storage Instructions for additional

information. Never use engine or

carburetor cleaner _roducts in the fuel

tank or permanent _mage may occur.

16

,_kCAUTnON: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use

gasoline r_ear an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

oSit on _eat in operating position,

depress clutch/brake pedal and set

parking brake.

o Place gear shift lever in neutral (N)

position.

= Move attachment clutch to "DISEN-

GAGED" position.

o Move throttle control to fast position

°Pull choke control out for a cold engine

start attempt. For a warm engine start

attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

oInsert key into ignition and turn key

clockw!se to "START" position and

release key as soon as engine starts.

Do not run starter continuously for more

than fifteen seconds per minute, if the

engine does not start after several

attempts, push choke control in, wait a

few minutes and try again. If engme still

does not start, pull the choke control out

and retry.

WARM WEATHER STARTING (50° F

AND ABOVE)

°When engine starts, slowly push choke

control in until the engine begins to run

smoothly. If the engine starts to run

roughly, pull tile choke control out slight-

ly for a few seconds and then continue

to push the control in slowly.

°The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above. 1

COLDWEATHERSTARTING(50°F AND

BELOW)

o Wh6n engine starts, slowly push choke

control in until the engine begins to run

smoothly. Continue to push the choke

control in small steps allowing the

engine to accept small changes in

speed and load, until the choke control

is fully in. if the engine starts to run

roughly, pull the choke control out slight-

ly for a few seconds and then continue

to push the control in slowly. This may _

require an engine warm-up period from

several seconds to several minutes,

depending on the temperature.

, The attachments can be used during

the engine warm-up period and may

require the choke control be pulled out

slightly.

NOTE: A high altitude (above 3000 feet)

or in cold temperatures (below 32 F) the

carburetor fuel mixture may need to be

adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

o Do not' mow grass When it is wet. Wet

grass'will plug mower and leave unde-

sirable clumps. Allow grass to dry

before mowing.

° Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by se-

lecting a low enough gear to give the

mower the best cutting performance as

well as the quality of cut desired.

= When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

f

i

MOWING TIPS

o Tire chains cannot be used when the

mower housing is attached to tractor.

°Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in'the

Service and Adjustments sectiqn of this

manual.

° The left hand side of mower sPibuld be

used for trimming.

°Drive so that clippings are discharged

onto the area that has been cuL Have

the cut area to the right of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform cut-

ting.

*When mowing large areas, start by turn-

ii_gto the right so that clippings will dis-

charge away from shrubs, fences, drive-

ways, etc. After one or two rounds, mow

in the opposite direction making left

hand turns until finished_

= If grass is extremely tall, it should be

mowed twice to reduce load and possi-

ble fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

° The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass wilt biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best recut-

ting action of the blades.

° Avoid cutting your lawn when it is wet.

Wet grass tends to f0rm _lumlS'Sand

interferes with the mulching action. The

best time to mow your lawn is the early

afternoon. At this time th_ grass has

dried and the newly cut area will not be

exposed to the direct sun.

•For best results;adjLtst the mower cut-

ting helght so that the mower cuts off

only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

17

•Certain types of grass and grass condi-

tions may require that an area be

mulched a second time to completely

hide the clippings. When doing a sec-

ond cut, mow across or perpendicular to

the first cut path. _

° Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will he,tp prevent matting and

graining of the la_vn.

Max t/3

18

,, i ,i =.

MAINTENANCE SCHEDULE

FiLL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brr_ke,Oper,at!an _

Check "rim Pressure _ _ .......

Check Operator Presence and

TInterlock Systems , _'

R"_e_ forLoose Fastener's ......... lb=#' _4'7

Sh_'peniRep_ce Mower Blades _/',

MI

TLubrication Chart = _'

0 Check Battery Level

RClean Battery and Terminals/Recharge

Check Trensaxle Cooling I

Adjust Blade Belt(s) Tension

Adjust Metion Drive Belt(s) Tensten Ks

ii i i1,,1,,..... i1,,....

-Check Engine Oil Level V_

Change Engine Oil _2,3

E Ctesrt Air Filter ...... _'2 .....

Clean Air Screen _2

v'

v"

v'

Rep!ace Spark Plug .......................... _'

d_ ....

Replace Air Filter Paper Cartridge ., _-

Replace Fuel Filter

t- Changemortaoftanwhen operatEng_,Idera heavyload9r in h_ghambientterr_:_ratures..5_I!equ_ppodwith_dJL_st_b_asystem

2-S=_'tc_moreoPdmwhenoperating in dirtyor dusty.condPJon_. 6 - Not r_qubed if equipped wt_,hma]ntenance-fr_ebs_tety.

3 - If equipped with oi1fl_r, oh=rageoite_vety50 bourn; 7 - T_ghtenfror_trodep_votboltto35 ft .tbs ma_rnum

4_Replaceblade=mote of_ettwhenmowingin r,_ndy._l.. Do notov_ghtan_

GENERAL RECOMMENDATIONS

The warranty on thistractordoesnot cover

itemsthat have been subjectedt_ operator

abuse or negligence.To receivefull value

from the warranty,operatormust maintain

tractor as instructedinthis manual. Some

adjustmentswill need to be made periodi-

cally to properlymaintainyour tractor.

All adjustmentsinthe Service and

Adjustmentssectionof this manualshould

be checked at least once each season.

, !Once a year you should replace the

sparkplug, clean or replaceair filter, and

check blades and beltsfor wear. A new

spark plug and clean air filter assure

properair-fuel mixturea_ndhelp your

engine runbetter and last longer.

BEFORE EACH USE

oCheck engine oil level.

°Check brakeoperation.

°Check tire pressure.

°Check operatorpresence and interlock

systemsfor properoperation.

•Check for loosefasteners.

LUBRICATION CHART

Zerk Zerk

Front Wheel

Bearing

Front

Wheel

Bearing

Zerk

Engine i

c,utchi i

Pivot(s) t t ,:

@SAE 30 or 10w30 Motor OIL

@ General PurposeGrease

Refer to Ma ntenance_"Engine" Section

IMPORTANT= Do not oil 6r grease the pivot

points which have special nylon bear-ings.

Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricating

bearings. If you feet they must be lubricated,

use only a dry, powdered graphite type lubri-

cant spadnglyo

19

TRACTOR '

Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION

tf tractor requires more than six (6) feet

stopping distance at high speed in highest

gear, then brake must be adjusted. (See

=TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" on

page 3 of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer° Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter-

lock systems are working properly. If your

tractor does not function as described

below, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed

and attachment clutch control is in the

disengaged position.

° When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

•When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

•The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

•Raise mower to highest position to allow

access to blades.

°Remove hex bolt, lock washer and flat

washer securing blade°

• Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly_

°Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

°Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8.heat

treated.

TrailingEdge Mandrel Assembly

Up_.... Blade Center

Flat Washe_-'_..._ ____._.

*A Grade 8 heat treated bolt can be

identifiedby six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening

blade, but if you do, be sure the blade is

balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

°The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while it is on the mower.

oTo check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,

follow the instructions supplied with bat-

ancer).

-Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade

is balanced, it should remain in a hori-

zontal position. If either end of the blade

moves downward, sharpen the heavy

end until the blade is balanced.

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

Center Hole

5/8" Bolt

or Pin

Blade

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend its

life.

•Keep battery and terminals clean.

• Keep battery bolts tight.

° Keep small vent holes open°

°Recharge at 6-10 amperes for t hour°

2O

TO CLEAN BA't-I'ERY AND TERMINALS

Corrosion and dirt on the battery and ter-

minals can cause the battery to "leak"

power.

• Remove terminal guard.

° Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

° Rinse the battery with plain water and

dry.

° Clean terminals and battery cable ends

with wire brush until bright.

° Coat terminals with grease or petroleum

jell F

• Remstatl battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manu-

al).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

CHECK TRANSAXLE OIL LEVEL

°Block up rear axle securely.

° Remove left rear wheel by removing

hub bolts.

°Remove filler plug from transa_ieo Oil

level must be even with plug threads. If

necessary, fill with SAE 30 motor oil,

API SF, SG or SH. Replace filler plug.

° Reassemble wheel to hub.

Transaxle

Filler Plug

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade

according to your expected operating tem-

perature.

SAE VISCOSITY GRADES

-20" -ffi" 0" 10" 20' 30"

TEMPERATURE RANGE ANT_CtPA3ED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/dip-

stick securely each time you check the oil

level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meetAPt

service classification SF, SG or SHo

°Be sure tractor is on level surface.

• Oil will drain more freely when warm.

° Catch oil in a suitable container.

°Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

, Remove drain plug.

° After oil has drained completely, replace

oil drain plug and tighten securely.

°Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" on page 3 of

this manual

°Use gauge on oil fill cap/dipstick for

checking level. Be sure dipstick cap is

tightened securely for accurate reading.

Keep oil at "FULL" line on dipstick.

Air Screen

Oil Drain ___--.

y- -.<.

Cap/Dipstick _=

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from over-

heating. Cleart with a wire brush or com-

pressed air to remove dirt and stubborn

dried gum fibers.

ENGINE COOLING FINS

Remove any dust, dirt or oil from engine

cooling fins toprevent engine damage

from overheating. Air guide covers must

be removed. Remove side panels and

hood (See '_TO REMOVE HOOD AND

GRILL ASSEMBLY" in the Service and Ad-

justments section of this manual).

21

Engine

Cooling

Air (

(Both Sides)

AIR FILTER

Your engine wili not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 t_0urs of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty

conditions.

• Remove knob(s)'and cover.

TO SERVICE PRE_CLEANER

° Slide foam pre-cleaner, off cartridge.

° Wash it in liquid detergent and water.

o Squeeze it dry in a clean cloth.

° Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

- If very dirty or damaged, replace pre-

cleaner. ;:

° Reinstall pre-cleaner over cartridge.

=Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

• Remove wing nuts and cartridge plate.

•Carefully remov(_ cartridge tb prevent

debris from entering carburetor. ,

° Clean cartridge by tapping gently on flat

surface. If very dtrty or damaged,

replace cartridge.

. Reinstall cartridge plate, wing nuts, pre-

cleaner, cover and secure with knob(s).

Knob

Wing

Foam

Plate

Air Screen Cartridge

gMPORTANT: Petroleum solvents, such

as kerosene, are not to be used to clean

the cartridge. They may cause deteriora-

tion of the cartridge. Do not oil cartridge.

Do not use pressurized air to clean or dry

cartridge:

ENGINE OIL FILTER

Replace the engine oil filter every season

or every Other oil change if the tractor is

used more than 100 hours in one year.

°Unscrew old filter by turning counter-

clockwise. Use asuitable container to

catch oil.

° Apply a thin coating of new engine oil tp

rubber gasket on replacement oil filter, i

°Install replacement oil filter by turning

clockwise until rubber gasket contacts÷

mounting surface, then tighten filter an

additional 1/2 to 3/4 turn.

= Fil! crankcase with new oil (See "TO

CHANGE ENGINE OIL" in this section

of this manuaJ). For approximate

capaci_ see PRODUCT SPECIFICA-

TIONS on page 5 of this manual.

•Start engine and check for oil leaks.

Correct any leaks before placing engine

into full operation.

O11Filter

°

22

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-

ate a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

on page 5 of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season, if fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

° With engine cool, remove filter and plug

fuel line sections.

°Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

Be sure there are no fuel line leaks and

clamps are properly positioned.

. Cl__lamp

_'-_--" _"_Fuel Filter

CL_EANING

•Clean engine, battery, seat, finish, etc.

of all foreign matter.

oKeep finished surfaces and wheels free

of all g_soline, oil, etc.

o Protect painted surfaces with automo-

tive type wax.

We do not recommendusing a garden

hose to clean your tractor unless the elec-

trical system, muffler, air filter and carbure-

tor are covered to keep water out. Water

in engine can result in a shortened engine

life.

,_kCAUTION: Before performing any service or adjustments:

•Depress clutch/brake pedal fully and set parking brake.

°Place gearshift lever in neutral (N) position.

° Place attachment clutch in =DISENGAGED" position.

°Turn ignition key "OFF" and remove key.

° Make sure the blades and all moving parts have completely stopped.

°Disconnect spark ptug wire from spark plug and place wire where it cannot come

in contact with plug.

............... _ ....................... J............................................................ ... .............. _............................................ ,u ....................... ,,,J ..............

TRACTOR

TO REMOVE MOWER

° Place attachment clutch in "DISEN-

GAGED" position.

=Turn height adjustment knob tOlowest

setting,

°Lower mower to its lowest position.

°Remove retainer spring holding anti-

swaybar to chassis bracket and disen-

gage anti-swaybar from bracket.

°Remove retainer springs from suspen-

sion arms at deck and disengage arms

from deck.

°Raise attachment lift to its highest posi-

tion.

Adjustment

Nuts

Suspension

Arms

Lift

Links

°Remove two rdtainer springs from each

front link and_i:emoYe links.

° Slide mower forward: and remove belt

from electric clutch pulley.

• Slide mower out from under right side of

tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front Sinks.

TO INSTALL MOWER

Follow procedure described in "INSTALL

MOWER AND DRIVE BELT" in the

Assembly section of this manual.

Front

Front Mower

Bracket

Bracket

Chassis

Bracket_ Front

Suspension

Bracket

Retainer

Spdng

Anti-Sway

Bar

Spdngs

mower

Bracket

Retainer

Spdngs 23

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See =PROD-

UCT SPECIFICATIONS"). If tires are

over or underinflated, you will not properly

adjust your mower..

SIDE-TO-SIDE ADJUS'rHENT

, Raise mower to its highest position.

'l k

°Measure height from bottom of dec

curl to ground level at front corners of

mower. Distance =A"on both sides of

mower should be the_same.

•If adjustment is necessary, make adjust-

ment on one side of mower only.

°To raise one _ide of mower,:tighten lift

link adjustment nut on that side.

oTo lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each futl turn of adjustment nut

will change mower height about 3/16".

•Recheck measurements after adjusting.

Bottom Bottom

Lift Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay level

side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so the

front is approximately 1/8" to 1/2" lower

than the rear when the mower is in its

highest position.

Check adjustment on right side of tractor.

Measure distance =F" directly in front of.

and behind the mandrel at bottom edge of

mower housing as shown.

o Before making any necessary adjust-

ments, check that both front links are

equal in Idngth.

o If links are not equal in length, adjust

one link to same length as other link.

o To lower front of mower housing, loosen

nut "G",on both front links an equal

numbe_ of tums.

o When distance "F" is 1/8" to 1/2" lower

at front than rear, tighten nut "H" against

trunnion on both front Sinks.

o To raise front of mower housing, loosen

nut =H" from trunnion on both front links.

Tighten nut =G" on both front links an

equal number of tums.

° When distance =F" is 1/8" to 1/2" lower

at front than rear, tighten nut =H"

against trunnion on both front links.

NOTE: Each full turn of nut =G" will

change dim. =F"b}i' approximately 3/8".

o Reche_;k side-to-side adjustment.

Mandrel

oo

BothFront LinksShouldbe Equal in Length

UGn

Front

Links

24

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

o Park tractor on a level surface. Engage

parking brake.

°Remove screws from left hand mandrel

cover and remove cover.

• Roll belt over the top of left hand man-

drel pulley.

° Remove belt from electric clutch pulley.

° Remove belt from idler pulleys,

° Remove any dirt or grass clippings

which may have accumulated around

mandrels and entire upper deck sur-

face.

° Check primary idler arm and two idlers

to see that they rotate freely.

o Be sut_ spring is securely hooked to pri-

mary idler arm and bolt in mower hous-

ing.

MOWER DRIVE BELT INSTALLATION

° Install belt in both idlers. Make sure belt

is in both belt keepers at the idlers as

shown.

o Install new belt onto electric clutch pul-

ley.

° Roll belt into upper groove of left hand

mandrel pulley.

• Carefully check belt routing making sure

belt is in the grooves correctly and

inside belt keepers.

- Reassemble left hand mandrel cover.

Left Hand

Mandrel

Cover

Screws Idler

PulleysElectric

Clutch

Mower

Drive Belt

Left I

Mandrel

Primary

IdlerArm Belt

Keepers

25

TO REPLAC_ MOWER BLADE DRIVE

BELT

Park the tractor on level surface. Engage

parking brake.

, Remove mower drive belt (See "TO

REPLACE MOWER DRIVE,_ELT" in

this section of this manual).'

°Remove mower (See _O REMOVE

MOWER" in this section of this manual).

.Remove screws from right hand man-

drel cover and remove cover= Unhook

spring from bolt on mower housing.

• Carefully roll _elt off nght hand mandrel

p_ulley.

o Remove belt from center mandrel pul-

ley, idler pulley, and left hand mandrel

pulley.

oRemove any dirt or grass which may

have accumulated around mandrels and

entire upper deck surface.

Left Hand

o Check secondary idler arm and idler to

see that they rotate freely.

o Be sure spring is hookedin secondary

idler arm and sway-bar bracket.

= install new belt in lower groove of left

hand mandrel pulley, idler pulley, and

center mandrel pulley as shown.

oRoll belt over right hand mandrel pulley,

Make sure belt is in all grooves properly.

o Reconnect spring to bolt in mower

housing and reinstall right hand mandrel

cover.

o Reinstall mower to tractor (See

=INSTALL MOWER AND DRIVE BELT"

in the Assembly section of this manual).

° Reassemble mower drive belt (See "TO

REPLACE MOWER DRIVE BELT" in

this section of this manual).

Mower Blade

Drive Belt

Center

Mandrel idler

Pulley

Right Hand

.jdler Arm

Anti-Sway-Bar

Bracket Screw

TO ADJUST ATTACHMENT CLUTCH

The electric clutch Should provide years of

service. The clutchlhas a built-in brake

that stops the pulley within 5 seconds.

Eventually, the internal brake will wear

which may cause the mower blades to not

en_age, or, to not stop as required.

Adjustments should be made by your

nearest authorized service center/depart-

ment.

• Make sure attachment clutch and igni-

tion switches are in =OFF" position.

°Adjust the three nylon locknuts until

space between clutch plate and rotor

measures .012" at all three slot loca-

tions cut in the side of brake plate.

Rotor ClutchPlate

\.012"

Slot (3)

Nylon Locknut (3) Brake Plate

26

NOTE: After installing anew electric

clutch, run tractor at full throttle and

engage and disengage electric clutch 10

cycles to wear in clutch plate.

TO ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the left

side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in high-

est gear, then brake .must be adjusted.

°Depress clutch/brake pedal and engage

parking brake.

°Measure distance between brake oper-

ating arm and nut =A" on brake rod.

° If distance is other than 1-3/4", loosen

jam nut and rum nut =A" until distance

becomes 1-3/4". Retighten jam nut

against nut =A".

° Road test tractor for proper stopping

distance as stated above, Readjust if

necessary. If stopping distance is still

greater than six (6)feet in highest gear,

further maintenance is necessary.

Contacf,'your nearest authorizedser-

vice center/department.

OperatJng==_

@

t"A"

_,,arn Nut

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For ease of service there

=sa belt installation guide decal on bottom

of left footrest. It is not necessary to

remove mower°

BELT REMOVAL-

, Engage parking brake (creates slack in

belt).

• Remove mower drive belt from electric

clutch pulleyonly (See =TO REPLACE

MOWER DRIVEBELT" in this section of

this manual).

o Roll motion drive belt off transaxle pul-

° _lYil belt off clutching idler pulleys, then

off engine pulley and front V-idler pulley.

o Pull belt out of all belt keepers.

BELT INSTALLATION -

° Place V part of belt into grooves on

engine pulley and front V-idler, making

sure to route belt inside of belt keepers.

o Put belt coming from V-idler above

midspan belt keeper, then ontq clutch-

ing idler pulleys as shown.

oMake sure V part of belt engag_esV-

idler.

° Place belt around transaxle pulley,

beginning at top.

V part of belt should engage transaxle

pulley.

= Place long lower section of belt through

loop in midspan belt keeper.

° Check to be sure belt is on proper side

of all belt keepers.

° Reinstall mower drive belt onto electric

clutch pulley.

_MPORTANT: Check brake adjustment.

Ehgine Clutching Clutching Belt

PIJlley Flat Idler Idler\__.--_

\V-Idler Al_°ve__ eeper

B;rtKe er

_pV .Twists Keeper

Engine Trar _ax[e

ulley Pulley

Idler

As Viewed from Bottom

TO ADJUST STEERING WHEEL ALiGN-

MENT i

J

If steering wheel crossbars are not hori-

zontal (left tb right) when wheels are posi-

tioned straight forward, remove steedng

wheel and reassemble per instructions in

the Assembly section of this manual.

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is requ{red for proper

steering 0peration. Toe-in was set at the

factory and adjustment should not be nec-

essary. If parts in the front axle or steering

mechanism have been replaced or dam-

aged, check toe-in and adjust if necessary.

TO CHECK TOE-IN _

° Position front wheels straight ahead.

o Measure distance between wheels at

front and rear of tires (dimensions "A"

and "B").

=Front dimension "A" should be I/8" to

1/4" less than rear dimension "B".

TO ADJUST TO_-tN _;

° Loosen jam nuts at adjustment sleeves

on tie rod,

°Adjust tie rod until dimension "A" is 1/8"

to 1/4" less than dimension "B"°

°Tighten jam nuts securely.

FRONT WHEEL CAMBER

The front wheel camber is not adjustable

on your tractor. If damage has occurred to

affect the front wheel camber, contact your

nearest authorized service center/depart-

ment.

B

FRONT oF'IRA OR

dju_ment Sleeves

Jam Nuts

27

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL

o Block up axle securely.

o Remove axle cover, retaining ring and

washers to allow wheel removal.

° Repair tire and reassemble°

° Replace washers and snap retaining

ring securely in axle groove.

° Replace axle cover.

REAR WHEEL-

° Block rear axle securely.

• Remove five (5) hub bolts to allow

wheel removal.

° Repair tire and reassemble. Replace

and tighten hub bolts securely.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Washers

Retaining Ring

Axle Co_\

TO START ENGINE WITH A WEAK

BATTERY

ACAUTION: Lead-acid batteries gener-

ate explosive gases° Keep sparks, flame

and smoking materials away from batter-

ieso Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE sec-

tion of this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor Is equiped with

a12 volt negative grounded system. The

other vehical must also be a12 volt nega-

tive grounded system. Do not use your

tractor battery to start other vehicals.

TO ATTACH JUMPER CABLES -

°Connect each end of the RED cable to

the POSITIVE (+) terminal of each bat-

tery, taking care not to short against

chassis.

•Connect one end of the BLACK cable to

the NEGATIVE (-) terminal of fully

charged battery.

° Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery..;

TO REMOVE CABLES, REVERSE

ORDER -

=BLACK cable first from chassis and

then from the fully charged battery.

°RED cable last from both batteries.

"Positive" (+) "Negati._...ve" ,(-)

LH. Panel F---_t .

Bolt "-_-_.._

REPLACING BATTERY

,ACAUTION: Do not short battery termi-

nals by allowing awrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

° Lift hood to raised position.

• Remove terminal guard.

° Disconnect BLACK battery cable then

RED battery cable and carefully remove

battery from tractor,

o Install new battery with terminals in

same position as old battery.

Reinstall terminal guard.

First connect RED battery cable to posi-

tive (+) battery terminal with hex bolt

and keps nut as shown. Tighten secure-

hi

• _onnect BLACK grounding cable to

negative (-) battery terminal with

remaining flex bolt and keps nuL

Tighten

securely.

• Close terminal access doors.

-Close hood.

Keps_\

Terminal :-" ,-"

Acdess _-., ;._..,_IL..==_ _ \

Door_...£ _JY _._J_._>_ ,,_

,." I i_ f _ _"'--Positive

Terminai"_ _ (Red)Cable

Guard - _ _;"-;I__'_"Negative

_,,.,__ _ (Black) Cable

28

TO REPLACE HEADUGHT BULB

• Raise hood.

°Pul! bulb holder out of the hole in the

backside of the gdll.

oReplace bulb inholder and push bulb

holder securely back into the hole in the

backside of the gdlL

oClose hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or pre-

vent it from starting.

• Check wiring. See electrical wiring dia-

gram in the Repair Parts section of this

manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

formed by an authorized engine manufac-

turer's service outlet.

TO REMOVE HOOD AND GRILL

ASSEMBLY

•Raise hood.

° Unsnap headlight wire connector.

°Stand in front of tractor° Grasp hood at

sides, tilt toward engine and lift off of

tractor.

oTo replace, reverse above procedure°

Hood

_\ Headlight

t Wire

Connector

ENGINE

Maintenance, repair, or replacement of the

emission control devices and systems,

which are being done at the customers

expense, may be performed by any non-

road engine repair establishment or indi-

vidual. Warranty repairs must be per-

formed by an authorized engine manufac-

turer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

°With engine not running, move throttle

control lever to fast position.

Check that swivel is against side of

quarter circle. If it is not, loosen cable

clamp screw and pull cable back until

swivel is against quarter circle. Tighten

cable clamp screw securely.

Clamp Screw _

Quarter Circle \ \ \ /

Swivel

TO ADJUST CHOKE CONTROL

The choke control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

° With engine not running, move choke

control (located on dash panel) to fuU

choke position°

° Remove air cleaner cover, filter and car-

tridge plate to expose carburetor choke

(see "AIR FILTER" in the Customer

Responsibilities section of this manual).

° Choke should be closed. If it is not,

loosen casing clamp screw and move

choke cable until choke is completely

closed. Tighten casing clamp screw se-

curely.

• Reassemble air cleaner_

Choke Closed ".

Casing Clamp /

Screw

Choke

Lever

TO ADJUST CARBURETOR

The carburetor has been preset at the fac-

tory and adjustment should not be neces-

sary. However, minor adjustment may be

required to compensate for differences in

fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed

as follows:

29

In general, turning the mixture screw in

(clockwise) decreases the'supply of fuel to

the engine giving a leaner fuel/air mixture.

Turning the mixture screw out (counter-

clockwise) increases the supply of fuel to

the engine giving aricher fuel/air mixture.

iMPORTANT: Damage tb the needles and

the seats in carburetor may result if screw

is tumed in too tight°

_' idle Speed

_Screw

Idle Mixture

Screw

"-_-_'-Throttte Lev'er

PRELIMINARY SETTING

•Be sure you have a clean air filter, and

the throttle control cable and choke are

adjusted properly (see above), i,

= With engine off turn idle mixture screw

in (clockwise) closing it finger tight and

then turn out (counterclockwise) 1-1/4

to 1-1/2 turns.

FINAL SETTING

eStart engine and allow to warm for five

minutes. Make final adjustments with

engine running a_hdshift/motion control

lever in neutral (_) position.

= With throttle conffol lever in slow posi-

tion, hold throttle',lever against idle

speed screw and' adjust idle speed

screw to obtain 1200 to 1400 RPM.

= WhUe still holding throttle lever against

idle speed screw, turn idle mixture

screw in (clockwise) until engine begins

to die and then turn out (counterclock-

wise) until engine runs rough, Turn

screw to a point midway between those

two positions,

o Continue to hold throttle lever against

idle speed screw and adjust idle speed

screw to obtain 900 to 1200 RPM. Re-

lease throttle lever. H

ACCELERATION TEST

° Move throttle control lever from slow to

fast position. ;If engine hesitates or dies,

turn idle mixture screw out (counter-

clockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until

engine accelerates smoothly.

High speed stop is factory adjusted, Do

not adjust -damage may result.

llVlPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed set-

ting can be dangerous. If you think the '

engine.govemed high speed needs

adjusting, contact your nearest authorized

service center/department, which has

proper equipment and experience to make

any nece,ssary adjustments.

Th :ro_

Lever _"-M_--_--'-_ Mixture

Screw

Immediately prepare your tractor for stor-

age at the end of the season or if the trac-

tor will not be used for 30 days or more.

_kCAUTION: Never store the tractor with

ga_solinein the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before stor-

ing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. This will allow you to clean it thor-

oughly. Remove all dirt, grease, leaves,

etc. Store in a clean, dry area.

• Clean entire tractor (See "CLEANING"

in the Maintenance section of this man-

ual).

°Inspect and replace belts, if necessary

(See belt replacement instructions in the

Service and Adjustments section of this

manual).

•Lubricate as shown in the Maintenance

section of this manual. _

° Be sure that all nuts, bolts and,',screws

are securely fastened. Inspect_moving

parts for damage, breakage and wear.

Replace if necessary. :_

o Touch up all rusted or chipped paint sur-

faces; sand lightly before painting.

BATTERY !

oFully charge the battery for storage.

•After a period of time in storage, battery

may require recharging.

°To help prevent corrosion and power

leakage during tong periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of

this manual). _

o After cleaning, leave cables diSconnect-

ed and place cables where they cannot

come in contact with battery terminals.

• If battery is _moved from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor,fuel

filter,fuel hose, or tank duringstorage.

Also, experience ithat alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation of

acids during storage. Acidic gas can dam-

age the fuel system of an engine while in

storage.

•Drain the fuel tank.

°Start the engine and let it run until the

fuel lines and carburetor are empty.

o Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur°

°Use fresh fuel n'extseason.

NOTE: Fuel stabilizer is an acceptable

altemative in minimizing the formation of

fue! gum deposits during storage. Add sta-

bilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the carbure-

tor. Do not drain the g_,s tank and carbure-

tor if using fuel stabilizer. ;

ENGINE OIL ,

Drain oil (with engine Warm) and replace

with clean engine oil. (.See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S) _

°Remove spark plug(_).

°Pour one ounce of o_1through spark plug

hole(s) into cyli'nder(_).

°Turn ignition key to "START" position for

afew seconds to dis'tribute oil.

o Replace with new spark plug(s).

OTHER

=Do not store gasoline from one season

to another.

°'Replace your gasoline can if it starts to

rust. Rust and/or dirt in your gasoline will

cause problems. :'

o If possible, store your tractor indoors

and cover it to give protection'from dust

and did. ' _

• Cover your tractor with a suitable protec-

tive cover that does not retain moisture.

Do not use plastic. Plastic cannot

breathe, which allows condensation to

form and cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

31

TROUBLESHOOTING CHART

_jPROBLEM

Will not start

Hard to start

t

"1

i;

Engine will not turn

over

Engine clicks

will not start

but

CAUSE

ill ii,,i, NII'HHHH,,I

, Out of fuel.

=Engine not"CHOKED"

properly.

=_;Engine flooded.

o

Q

o

8

I

a

o

Bad spark plug. o

Dirty air fUter. =

Dirty fuel filter. ,=

Water in fuel. •

i

Loose or damaged wiring.

Carburetor out of adjust-

ment.

Enginevalves out of

adjustment.

•Dirty air filter.

oBad spark plug.

-Weak or dead battery.

oDirty fuel filter.

°Stale or dirty fuel.

Loose or damaged wiring.

Carburetor out of adjust-

ment.

Q

i llll ................................

32

o Engine valves out of

adjustment.

H iii,

o ClUtch/brake pedal not

depressed°

°Attachment clutch is

engaged.

,Weak or dead battery.

oBlown fuse.

•Corroded battery termi-

nals.

= Loose or damaged wiring.

oFaulty ignition switch.

°Faulty solenoid or starter.

°Faulty operator presence

switch(es).

N N IIHH

Weak or dead battery.

Corroded battery termi-

nals.

Loose or damaged wiring.

Faulty solenoid or starter.

CORRECT!Q,N

_a

O

Fill fuel tank.

See %O START ENGINE" in

Operation section.

= Wait several minutes before

attemPting to start.

Replace spark plug.

Clean/replace air filter.

Replace fuel filter.

Drain fuel tank and carbure-

tor, refill tank with fresh il

gasoline and replace fuel ill-'

ter..

° Check all wiring.

° See "To Adjust Carburetor"

in Service and Adjustments

section.

° Contact an authorized ser-

vice center.

°Clean/replace air filter.

-Replace spark plug.

-Recharge or replace battery.

-Replace fuel filter.

=Drain fuel tank and refill with

fresh gasoline.

•Check all widng.

oSee "To Adjust Carburetor"

in Service and Adjustments

section.

oContact an authorized ser-

vice center.

IH,I ,,, ,I,,I,IJ,,JIJ=ILL

•Depress clutch/brake pedal.

° Disengage attachment

clutch.

,Recharge or replace batter),.

•Replace fuse.

•Clean battery terminals.

-Check all wiring.

•Check/replace ignition

switch.

o Check/replace solenoid or'

starter.

o Contact an authorized ser-

vice center.

o

o

Recharge or replace batte_.

Clean battery terminals.

Check all wiring.

Check/replace solenoid or

starter. HI ill Hi

ROUBLESHOOTiNG CHART

_ROBLEM _ iCAUSE

H,,,,,,,,,i ,,, i ii H,l,, J ii,liH i

loss of power = Cutting too much

a

Q

grass/too fast.

Throttle in "CHOKE" posi-

tion.

Build_up of grass, leaves

and trash under mower.

• Dirty air filter.

°Low oil level/dirty oil.

, Faulty spark plug.

oDirty fuel filter.

o Stale or dirty fuel.

Excessive vibration

Engine continues to

run when operator

leaves seat with at-

tachment clutch

engaged

Poor cut -uneven

•Water in fuel.

o Spark plug wire loose.

o

o

°

o

o

o

o

o

°

o

o

Dirty engine air

screen/finso

Dirty/clogged muffier, "

Loose or damaged wiring. °

Carburetor out of adjust- °

ment.

Engine valves out of °

adjustment,

Worn, bent or loose blade. °

Bent blade mandrel.'

Loose/damaged part(s)_ °

Faulty operator-safety °

presence control system.

Worn, bent or loose blade. °

Mower deck not level. °

Buildup of grass, leaves, °

and trash under mower.

Bent blade mandrel. °

Clogged mower deck vent °

holes from buildup of

grass, leaves, and trash

around mandrels.

if_l, ,ui i,,,i, J i,Jl,l.,,

CORRECTION

° Set in "Higher Cut" posi-

tion/reduce speed.

° Adjust throttle control.

°Clean underside of mower

housing°

° Clean/replace air filter.

° Check oil level!change oil.

•Clean and regap or change

spark plug.

= Replace fuel filter.

°Drain fuel tank and refill with

fresh gasoline.

° Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel fil-

ter,

o Connect and tighten spark

plug wire°

Clean engine air screen/fins.

Clean!replace muffler.

Check all wiring.

See "To Adjust Carburetor" in

Service and Adjustments

section.

Contact an authorized ser-

vice center.

Replace blade. Tighten blade

bolt.

ReplaCe blade mandrel.

Tighteh loose part(s).

Replace damaged parts.

Check wiring, switches and

connections. If not

corrected, contact an autho-

rized service center/

department

Replace blade. Tighten

blade bolt.

Level mower deck.

Clean underside of mower

housing.

Replace blade mandrel.

Clean around mandrels to

open vent holes.

33

,_ _ ..4¸

TROUBLESHOOTING CHART

CAUSE

Mower blades will

not rotate

Poor grass dis-

charge

Headlight(s) not

working (if so

equipped)

Battery will not

charge

Engine =backfires"

when turning engine

=OFF"

Obstruction in clutch mech-

anism.

= Worn/damaged mower

drive belt.

•Frozen idler pulley.

• Frozen blade ma,ndrel.

=l=IH=ll=lllll

°Engine speed too slow.

o

°

°

°

°

o

Travel speed too fast.

Wet grass.

Mower deck not level.

Low/uneven tire air pres-

sure°

Worn, bent or loose blade.

Buildup of grass, leaves

and trash under mower.

Mower drive belt worn. o

Blades improperly installed. °

Improper blades used.

Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

Switch is "OFF".

BUlb(s) burned out.

Faulty light switch.

°Loose or damaged wiring.

o

o

o

Blown fuse. °

Bad battery ceU(s). °

Poor cable connections. °

Faulty regulator (if so

equipped).

Faulty altemator.

CORRECTION

o Remove obstruction.

= Replace mower drive belt.

. Replace idler pulley.

° Replace blade mandrel.

i llll i ll=

o Place throttle control in

"FAST" position.

o Shift to slower speed.

o Allow grass to dry before

mowing.

° Level mower deck.

o Check tires for proper air

pressure.

o Replace/sharpen blade.

Tighten blade bolt.

° Clean underside of mower

housing.

Replace mower drive belt.

Reinstall blades sharp edge

down.

° Replace with blades listed in

this manual.

= Clean around mandrels to

open vent holes.

°Tum switch "ON".

• Replace bulb(s).

= Check/replace light switch.

° Check wiring and connec-

tions.

Replace fuse.

°

o

Replace battery.

Check/clean all connec-

tions.

=H,,I,,,,

Replace regulator.

Replace alternator.

Enginethrottlecontrolnot

set at "SLOW" positionfor

30 secondsbefore stopping

engine.

Move throttlecontrolto

=SLOW" positionand allow

to idle for 30 secondsbefore

stoppingengine.

:34

TRACTOR -- MODEL NUMBER 917.273030

3HEIVIATIC

/7

l

AMMETER

(OPTIONAL)

RFJ} +lllJll

BATTERY

FUSE30AMP,

BLAC_

_G A_

IGNITION

SWITCH

IGNmON SWITCH

HEADLIGHTS

NOTE r_,== ,,

YOUR TRACTOR IS {[I 87 ill

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE RELAY

BATTERY,BUT HAVE THEIR G F C

OWN ELECTRICAL SOURCE. PTO SWITCH

BECAUSEOF THIS, THE iPosmoN { CiRcurr l

BRIGHTNESS OF THE LIGHTS IOFF IC + GIB+ H I H _ BWILL CHANGE WITH ENGINE !ON I_ +F,B_EI_+ _l

SPEED, AT IDLE THE LIGHTS

i,.,..,-,..-,,..,,,"{"_,...,,_ i ..... IWILL DIM. ASTHE ENGINE IS D A

,-v.,,,,,,r, I ...... I *"'*"_ ISPEEDED UP, THE LIGHTS ('_ O -

!OFF !M_+Ai I NONE IWILL BECOMETHEIR BRIGHTEST. _=_AO'_AmI= _,_ ==..nt,^o.=

I+. !t .o+1WIRING,NS ,TE°C"P

{" START _B._S'+'Ad NONE { NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF

L. .... i _ UNIT, THEY SHOULDBE REPLACEDTO PROPERLY SECURE YOUR WIRING°

35

ELECTRICAL

TRACTOR - -MODEL NUMBER 917.273030

22

24\

2O 33

I

I

I

I

/

/

t

36

ELECTRICAL

TRACTOR --MODEL NUMBER 917.273030

KEY

NO.

PART

NO. DESCRIPTION

1 144926 Battery

2 74760412 Bolt Hex Head 1/4-20 x 3/4

87603,.I Tray, Battery

10 145211 Bolt 1/4-20 x 7°5 Zinc

11 150109 Hold down Battery Dash Mount

12 145769 Nut Push Nylon 1/4'

16 153664 Switch Interlock Push-In

19 STD551125 Washer, Lock 1/4

20 73350400 Nut, Jam Hex 1/4-20

21 161785 Hamess Socket Light W/4152J

22 4152J Buib Light

24 4206J Cable, Battery

25 146149 Cable, Batten]

26 108824X Fuse

27 73510400 Nut, Keps Hex I/4-20 UNC

28 4207J Cable, Ground

29 160784 Switch, Plunger

30 163968 Switch, tgn

33 140403 Key, Ignition

40 164417 Hamess Ign.

41 17720408 Screw 1/4-20 x 1/2

42 131563 Cover, Terminal

43 145673 Solenoid

45 122822X Ammeter

50 154963 Switch, PTO

70 164767 Harness Engine

81 109748X Relay Asm

NOTE: A!] component dimensions given in US_ inches

I inch = 25.4 rnm

37

TRACTOR - - MODEL NUMBER 917.273030

CHASSIS AND ENCLOSURES

17

63.

39

42

38

TRACTOR - - MODEL NUMBER 917.273030

CHASSIS AND ENCLOSURES

KEY PART

NO:' NO.

1 150253

2 140506

4 73800700

5 163976

6 157882

717720408

8 1_,45166

14 161023X558

15 160568

16 121794X

17 17490612

18 160564X558

!9 19131312

20 8TD5237!0

21 STD641437

23 17490616

24 145243X558

28 145244X558

30 145051X014

31 161419

32 161327

33 161326

34 142131

35 19111116

36 74780512

37 163981X558

39 136961

40 156111

42 72140608

43 136939

44 136940

45 154913

47 17490608

KEY PART

DESCRIPTION NO. NO.

Rail,FrameRH 50 152728

Dmwbar,Gt 52 STD54143!

Nut,LockHex 7/16 Unc 56 155914

DashYTGT2 Cyt 58 137113

Dash,Lower,VgtOne Piece 60 17490620

Screw,"fhd Cut 1/4-20x 1/2 63 19131614

Support,Battery 67 156793

HoodAsmo,PntStealthYTGT 68 17490508

LensAsmHeadlightBar 70 137159

Cover,Access 84 142992

Screw,Thdrol 3/846 x 3/4 85 144911

Gdtle 86 74760716

Washer 13/32x13/16x12Ga. 88 STD55t143

Bolt, Fin Hex 3/8-16 x1

NutCrownlock 3/8-16 Unc 90 STD551237

ScrawThdrot3/8-16 x 1 Ty-Tt

Footrest,RH 91 156586

Footrest,LH 95 t0553tX

Saddle, SlkscrVgt 106 138776

Brace,Supt1-pc VGT Steering

Bracket,PivotChassis Lh 120 19131616

Bracket,PivotChassisRh 122 161464

Bracket, EngineSupport Rear 130 17521312

Washer 11/32x 11/16x 16Gao t37 74780716

Bolt, Rn Hex 5/16-18x 3/4 138 163975

FenderYTGT PNTWO/SH Cup 139 161330

558 140 163806

Bracket,Axle Front 141 163805

Bracket,SupportAxle/Engine 142 161897

Bolt, Cardage3/8-16 xt 144 161900

Bracket,Spnsn Front Lh 147 162967

Bracket,Spnsn Front Rh !49 164769

BracketAsm., SuspChassis Rh 150 16i576

ScrewThdrolo 3/8-16 x I/2

NOTE:

DESCRIPTION

Bracket,ChassisFront

Nut,Crown!ock5/16-18 Unc

BracketAsm°,SuspChassis Lh

BracketAsm_,Fender

ScrewThdroL 3/8-16 x 1-1/4

Washer 13/32x i x 14G&

Guide,Belt Gea£Drive

ScrewThdroL 5/16-18x 1/2

Guide, Belt Mid Span

Stop, Over Center Mower

Bracket, SupportTransaxle

Bolt Fin Hex 7/16-14 UNC x 1

Washer, Lock HWHlcl Spr

7/16

Washer, Lock ExternalTooth

3/8

Rail, Frame Lh

Push Nut, Nylon

Screw,Thdrol Hex Head Zinc

Mwr

Washer 13/32x I x 16Ga..

_ScrewHex Wshd 8-18 x 7/8

_'ScrewSltdH Hd W/TInWasher

Bolt Fin Hex 7/1644 x 1 Gr. 5

_upholder YTGT

Bolt Shoulder 5/16q 8 TT

MagnetYTGT

Striker PlateYTGT

:Bracket Dash Rh

_BracketDash Lh

FastenerNut Pal

Pinch Welt Hd

Baffle

Ali component dimensionsgiven in U.& inches

1inch= 25.4 mm

39

TRACTOR -- MODEL NUMBER 917.273030

GROUND DRIVE

39

: 38 36

!,, 37 6 /

_l_°

4O

TRACTOR =-MODEL NUMBER 917.273030

IOUND DRWE

iY PART KEY PART

). NO. DESCRIPTION NO. NO.

19858M1 Key, Woodruff 36 149412

3 7563R Washer, Thrust, Axle 37 !21749X

4 17490508 Screw Thdro15/16-18 x 3/4 38 150035

5 STD54!437 Nut, Crownlock 3J8-16 39 74321016

6 STD561210 Pin, Cotter 40 5304J

7 149176 Wheel, Hub Assembly 41 73661000

8 12000034 Klip, Ring 42 8883R

9140080 Bolt, Hub 46 145170

10 142509 Disc, Brake 47 138228

1t 136927 Yoke, Brake Disc 46 72110612

12 73750800 Nutlock 1/2_20 Unf

13 139419 Washer, Special 50 131494

14 138901 Bushing 51 STD541437

15 STD551037 Wahser 13/32xt3/16x16Ga. 52 139123

16 143012 Set, Screw 1/4-28 x3/4 53 207J

17 126909X Spring 54 161590

16 137104 Lever, Brake 55 t05706X

t9 136926 Cam, Brake Disc 56 137153

21 23260412 Screw, Rat Head 1/4-28 x 3/4 57 141756

22 633A109 Gearshift, LeverAssembly 59 122253X

23 106932X Knob 60 !22268X

24 136925 Support, Puck Brake 6I 137524

25 136923 Puck, BrakeTop 62 STD551143

26 137552 Spdng, Return 63 74760720

27 17490528 Screw, Hex Wsh Thd, 54 154752

5/16-18 x 1-3/4 65 67609

26 73350600 Nut, HexJam 3/8-16 66 140296

29 137213 Brake, Rod 67 19131312

30 19131616 Washer 13/32x 1 x 16Gao 68 5142H

34 124236X Cap, Plunger 69 136327

35 137648 Rod, Parking Brake 117 73900600

DESCRIPTION

Spring,Drive Ground

Washer 25/32 x i-1/4 x 16Ga.

Nytiner

Screw, Fin° #10-24 x 1

Actuator, interlock Switch

Locknut #10-24

Cover, Pedal

Retainer,Spring

Clutch Rod 1_

Bert,Cardage 3/8-16 x 1-!/2

Gro5

Putley,Idler,Flat

Nut,Crownlock3/8..t6 UNC

Pulley,Idler,Grooved

Washer,Hardened

Clutch,ArmAssembly

Bearing, Idler

V-Belt

Bracket,Shift Rod,Hi-Lo

ShiftRod,Hi-Lo

SpringClip,ConnectingUnk

Pulley,Transaxle

Washer,Lock 7/16

Bolt,Fin Hex 7/16-14 x 1-1/4

Shaft,Clutch/BrakePedal

Bolt,Shoulder

Washer,Hardened

Washer,Flat

_Pln,Ro_l

Hub, Cover

Nut,Lock FIg_3/8-16 Unc

NOTE:Atl componentd!_ensionsgiven inU.S, inches

1inch= 25A, mr_

41

TRACTOR - - MODEL NUMBER 917.273(}30

STEERING ASSEMBLY

2O

34

32

42

19

27

/

/16

/

\

\

\

\

23

31

42

TRACTOR - - MODEL NUMBER 917.273030

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1159944

2137094

36555M

4161849

5 161848

66266H

7 121746X

812000029

9 121232X

10 74781044

11 136518

12 73901000

13 121749)(

14 STD65t137

15 STD541537

16 145103

17 137347

18 137155

19 156011

20 163887

21 159945

22 155105

23 152927

25 STD523710

26 159946

27 3366R

28 17490612

29 104239)(

30 12000034

31 138136

32 19111610

33 STD551131

34 STD523107

,35 138059

36 137156

37 73360600

38 I09850X

39 73700600

40 109851X

41 155246

42 17490508

44 160135

45 19132411

NOTE:

Wheel, Steedng

Axle Asmo,Front

Fitting,Grease

SpindleAsm,LH

SpindleAsm., RH

Bearing, RaceThrust Harden

Washer 25/32 x 1-5/8 x t6 Ga..

Ring, Klip#T5304-75

Cap, Spindle

Bolt, Rn Hex 5/8-11 x 2-3/4

Spacer BaadngAxle Front

Nut, LockRange 5/8-11Unc

Washer 25/32 x 1-114x 16Gao

Washer,Lock Hvy Hlcl Spr 3/8

Nut, Lock Center3/8-24 UNF

ShaftAsmo,Steadng

Rod Asmo,TieBall J Bail Vgt (Inc°Key No. 36-40)

Dragltnk,Ball Joint Solid Vgt

SupportAsmo,Steering Vgt

Boot,Steadng

Adapter,Wheel Steedrig

Bushing,Strg_BIk

Screw

Bolt,Rn Hex 3/8-16 x IGr+5

Cap, Wheel Steering

Bearing, Col. Strgo

Screw,Thrdret 3/8-16 x 3/4

Bearing, Range

Ring, KtipTruarc #6304°75

Bushing,Nytiner Snap

Washer 11/32x 1 x lOGao

Washer,Lock Hvy Hlci Spr 5/16

Bolt,Hex Hd 5/16-16 x 3/4

Gear,SectorSteering

TieRod

Jam NutRH Thread

JointAsm_Ball RHThread

Jam Nut LH Thread

JointAsm, Ball LH Thread

Bracket Switch Inter!ockVGT 97

ScrewThdrol 5/16-18 x 1/2Tyt

Extension,Steering

Washer 13/32x 1-1/20x 11Ga_

All componentdimensionsgiven inU.S. inches

1 Inch= 25A mm

43

ENGINE

TRACTOR - JMODEL NUMBER 917.273Q30

25 --...........,,_

20

79

16 6 27 39

11

43

39

7

54

35

32 29

iSPARK ARRESTER KIT J

44

ENGINE

TRACTOR --MODEL NUMBER 917.273030

KEY

NO.

PART

NO. DESCRIPTION

2t61062

5 13200300

7151396

8 121361X

9150828 '

10 105432X

11 140923

12 143996

15 151346

16 109227X

17 106082X

18 161493

19 13290300

20 164067

21 17521312

22 164068

23 19131316

24 STD551237

25 73920600

26 3645J

27 139277

28 7834R

29 132920

32 17490508

33 STD541437

35 10040500

37 123487X

38 74780624

39 17490636

40 17490664

41 126197X

42 STD551143

43 150280

45 128861

47 142040

48 19132007

49 71070512

51 161064

54 19131414

55 13280336

64 17490612

65 19131614

69 273485

74 162295

75 163776

Engine (See Breakdown) B&S Model No. 407777.-0122-E1

Muffler Side 1-1/8" 96

Elbow STD 90 Degree 3/8 - 18 NPT

MuHler Asm Guard

Pulley V-tdler

Keeper AsmoBelt Engine

Bushing

Clutch Electric

Pulley Engine VGT Elect Clutch

Tank Fuel Rear 3.50 Yt/Gt 96

Pad Spacer

Pad Spacer

Cap Asm Fuel W/Gauge

Plug Oil Drain (Order From Engine Manufacturer)

Control Throttle

Screw SLTD Hex HD WlPtn Washer

Control Choke

Washer 13/32 x 13/16 x 16 Ga

Washer Ext Tooth 3/8

Nut Keps 3/8 -24 UNF

Bushing

Stem Tank Fuel

Fuel Line

Spark Arrester Kit

Thdrol 5/16-I8 x 1/2

Nut Lock Hex w/ins,,3/8 -16

Washer Lock HW HIcl Spr 5/t6

Clamp Hose

Bolt Fin Hex 3/8 - 16 x 1-1/2

Screw TT 3/6-16 x 2-1/4 UNC

Screw TT 318-t6 x 4 UNC !

Washer 1.1/20D X 15/32 ID X 250

Washer Lock 7/t6

Bolt Hex 7/16- 20 x 4-1/4 5 Gao 1_38

Nut Flange 1/4-20 Starter Nut

Spacer Engine

Washer 13/32 x I-1/4 x 7 Ga.

Screw Hex Hd Cap 5/16-18 x 3/4

Manifold Pipe VGT

Washer Flat t3/32 x 7/8 x 14 Ga

Nipple Pipe 4-t/2

Screw Thdrol 3/8-16 x 3/4 Ty-TT

Washer 13132 x 1 x 14 Ga,

Gasket Muffler

Elbow Street Brass

Shield Heat Inlek

NOTE:Allcomponentdimensionsgiven inU,S. inches

1 inch= 25°4rnm

45

TRACTOR -- MODEL NUMBER 917.273(}30

SEAT ASSEMBLY

19

12

I

I

I

KEY

NO.

2

3

4

5

6

7

a

10

12

13

PART

NO.

140124

140551

140675

127018X

145006

STD541437

1241_1X

150176

155925

121246X

1212_8X

KEY PART

DESCRiPTiON NO, NO.

Seat ' _14 72050412

Bracket,PivotSeat 15 121249X

Strap,Fender 16 123740X

Bolt,Shoulder5/t6-18 x .62 17 123976X

Clip,Pushin, Hir_jed 18 19171912

Nut, Cmwnlock3/8=16Unc

Spring,Seat Cprsn 19

Bolt 5/16-18 Uncx 3/4 w/Seres 20

Pan, Seat 21

Bracket,MountingSwitch 22

Bushing,Snap

DESCRiPTiON

Boll Cantage 1/4-20 X 1-1/2

Spacer,Split

Spring,Cprsn

Nut,Lock 1/4 LgeRg Gr.5

Washer 17/32 x 1-3/16x 12

Ga.

120068)( Knob,Seat 1/2-13 Unc

124238)( Cap, SpringSeat

153236 Bolt,Shoulder5/16-18

STD54143t Nut,Crown!ock5/16-18 Unc

NOTE:Allcomponentdimensionsgiven inUoS.inches

1 inch= 25°4mm

46

:"CALS

TRACTOR --MODEL NUMBER 917.273030

16

14

6 3

21

_23

2

_23

12

10

7

1

EY

O.

1

2

3

4

5

6

7

8

9

10

1I

PART

NO.

163257

164085

163916

163917

149516

133644

163210

273852

1632O4

156439

4900,1

DESCRIPTION

Decal, DashPanel

Decal,Dash

Decal,Hood,,Craftsman,RH

Decal, Hood, Craltsman,LH

Decal,Battery DNGPJPSN

ENG Asm

Decal, Maintenance

Decal,Fender

Decal, Engine

Decal, Fender,Craftsman

Decal, FenderDanger

Decal,Clutch/Brake

KEY

NO.

12

14

t6

t9

21

23

PART

NO. DESCRIPTION

146047 Decal,V-Belt DriveSchematic

160397 Decal,V-Bait Schematic

164065 Decal,InsertStrg

138047 Decal, Battery

163203 Decal, Mower E7_3

106202X Reflector,Taillight

138311 Decal, Handle LftHeightAdjust

(Uft Handte)

157199 :Pad, Footrest

164133 _Manual,Owner's (Eng)

164134 ,,Manual,Owner's (Span)

I/HEELS &TIRES

410

KEY PART

NO. NO, DESCRIPTION

159192 Cap,Valve,T_ra

2 65139 Stem, Valve

3 106228X427 RimAssembly,Fmrtt

11 1062T7X427 RimAssembly,Rear

4 8134H Tube,Front (ServiceItem Only)

!0 7154J Tube, Rear (ServiceItem Only)

5 106230X Tire, Front

9 105588X Tire,Rear

6 278H RtUng,Grease (FrontWheel

Only)

12 6856M Fitting,Grease

79040H Bearing,Flange(FrontWheel

Only)

8104757X Cap, Axle(Front.WheelOnly)

- - 144334 Sealant,Tire(10 5z, Tube)

NOTE: Allcomponentdimensions given in U.S. Inches

1Inch = 25.4 mm

7

TRACTOR --MODEL NUMBER 917.273030

LiFT ASSEMBLY

40 35 17

42 43 38 34

39

32 31

15

9

10

\

16

48

TRACTOR --MODEL NUMBER 917.273030

LIFT ASSEMBLY

KEY

NO.

r_ 1

2

3

4

6

7

8

9

10

11

12

13

14

15

t6

17

18

19

2O

21

22

23

24

25

26

29

3O

3t

32

33

34

35

38

39

4O

41

42

43

7'0

72

NOTE:

PART

NO. DESCRIPTION

121006X

159187

159189

120000_

19292016

74780624

125631X

122365X

122384X

2876H

146704

163552

139868

140302

STD541437

674A247

STD541237

143363

STD551037

5328J

STD523710

127218

STD624C_

73350800

130171

73800800

150238

110807X

19131016

137150

76020308

137167

138057

155097

123935X

17490512

73540600

19112410

123934X

145212

110452X

RodAsm. Lever

ShaftAsm,, LiftVgt

LeverAsm. Lift Rh

E-RingTruarc#5133_87

Washer 29t32 x 1-1/4 x t6 Gao

Bolt, Fin Hex 3/8-16 x1-1/2

Grip, Handle Fluted

Button, Plunger

Plunger,Button

Spring 2-1/8"

Unk Lift

Retainer,Spring

Arm, SuspensionVgt

Bearing

Nut,Crownlock3/8-16 Unc

SpringAsm.Assist Lift

Nut,HexJam 3/8-16 Une

Bracket,SpringAssist

Washer 13/32x 13/16 x 16Ga_

Bolt,AdjustSpringAssist

Bolt,Fin Hex 3/8-16 x t

Unk, Front

Retainer,Spring

Nut,Jam Hex 1/2-13 Unc

Trunnion

Nut, LockW/Wsh 1/2-13Uiio

Trunnion,InfinHeight

Nut, Special

Washer 13/32x 518x 16G_.

Spring,CompressionInfH_

Ptn,Cotter 3/32 x 1/2

Rod,AdjLift

Knob,Inf 3/8-16 Unc

Pointer,HeightIndicator

Plug, Hole

ScrewHexWsh 5/16-18x 3/4

Nut, Cmwn!ock 3/8-24

Washer 11/32x 1-t/2 x 10Ga.

Scale, IndicatorHeight

Nut He)(Flange Lock

Nut Push Phos & Oil

All component dimensionsgiven in U,S. inches

1Inch= 25.4 mm

49

TRACTOR --MODEL HUMBER 917.273030

MOWER DECK

46

49

46

>30

"!32

116 117

21

26

18

103102

lo6-_ 105

104 106

101 ,...1 O2

5O

MOWERDECK

TRACTOR - -MODEL NUMBER 917.273030

KEY PART

NO. NO.

I 164210

3 138457

5 STD624008

6 130832

8850857

9STD551137

10 140296

11 163819

12 129895

13 137553

14 137152

15 1!0485X

16 140329

18 STD533106

19 132627

20 145055

21 STD541431

22 134753

23 131267

24 105304X

25 149287

26 110452X

27 157768

28 19111O16

29 131491

30 157722

31 129963

32 153531

33 137266

34 144945

35 17490628

36 STD551037

37 131494

DESCRIPTION

DeckWeldment

BracketAsm, SwayBar

RetainerSpdng

Arm, Suspension, Rear (Sway

Bar)

Bolt, Patched 3/8-24 x 1-1/4 G_8

Washer, LockHvy, Unplated 3/8

Washer, Hard Blade, Mower

Vented

Blade, 46" Mower Deck Mulching

Boadng, Ball, Mandrel #6204

ShaftAsm. w/Lower Bearing

(Includes Key Neet2)

Housing, Mandrel

Bearing, Ball, Mandrel

Stripper,MowerRound

Boll, Carriage 5/16-18 x 5/8

Bolt, Hex Head,Shoulder 5/16-18

Baffle,Vortex Mower46"

Nut, Crownlock 5/16_18UNC

Stiffener,Bracket

Bracket, Defleclor

Cap,Sleeve

Spdng,Torsion,Dellector

Nut, Push

Shield,DeflectorMower

Washer 11/32x 5/8 x 16Ga.

Rod,Hinge

Screw,Thd Rolling WasherHead

Washer,Spacer MowerVented

Pulley,Mandrel

Nut, Fig. TopLock Cntr_9/t6

Anchor,SpringDeck 46"

Screw,Thdrell 3/8-16 x 1-3/4 Tytt

Washer 13/32x 13116x 16 Ga.

PuJley,Idler, Fiat

KEY PART

NO, NO.

36 156086

39 144917

40 137273

4t 17490620

42 122052X

43 144949

44 133943

45 145O59

46 137729

47 144959

48 139573

49 STD541437

50 72110612

51 153390

52 156493

72 19131616

101 145579

102 71161010

103 STD551110

104 19061216

105 160793

106 2029J

116 137644

117 133957

118 73930600

119 19121414

126 144948

127 146763

-- 164821

-- 143651

DESCRIPTION

Keeper, Belt, Idler

Pulley, ldier, Ddven

Spring, Secondary 44/46/50 Vent

Screw, ThdroJl 3/8-16 x 1-t/4 Tytt

Spacer, Retainer

Arm, Idler Secondary

Washer, Hardened

Cover, Mandrel Deck

Screw, ThdrolL 1/4-20 x 5/8

V-Belt, Mower, Secondary

',,'-Belt,Mower, Pdmary

Nut, Crownlock 3/8-16 UNC

Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5

Washer Felt

Pulley Idler 46" Prim. Ddve

Washer 13132x I x 16 Gar

Cover, Mulching

Screw

Washer, Lock #10

Washer

Latch Asm. Bagger

Nut, Weld

Bolt, Shoulder

Gauge Wheel

Nut, Centariock 3/8-16 UNC

Washer 3/8 x7/8 × 14 Ga.

Arm, Idler, Primary Deck 46"

Pulley, Idler, V-Groove Dim. 425

Mower Service 46" (Standard

Deck - Order separately mulching

components Key Nos. 10 t-106)

Mandrel Asm 44150 Service

(Includes Key Nos. 8-10, 12-!5,

31 and 33)

NOTE: All component dimensions given in US inches

tinch = 254 mm

51

TRANSAXLE

TRACTOR -=MODEL NUMBER 917.273030

5

8O

31 2O

6I

73

72

71

46

15

7

r, 41

25 24

52

rRANSAXLE

TRACTOR - -MODEL NUMBER 917.273030

¢EY PART

_0. NO.

14197R

212000034

34199R

4 4216R

54215R

64217R

76256H

8 74020652

9 7392M

10 137261

11 4985R

12 62661-1

13 4212R

14 137125

15 6276[-I

t6 633A63

17 8118M

18 8740H1

19 122238X

20 4218R

21 6252HI

22 7810H

23 6262H

24 7393R

25 992R1

26 139111

27 49861=1

28 122254X

29 62691"1

3O 5855H

31 139538

32 6277H

33 4225R

34 7396H

35 4198R

36 4200R

37 7395H

38 160789

39 139536

40 13320400

4! 1758O520

45 6271H

46 13060200

49 48951-1

50 4222R

51 15291:1

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Axle Shaft 52 81t9M

Retaining Ring 53 4220R

Final DriveGear 54 4209R

DifferentialGear 55 4213R

DifferentialPinion 56 4442R

DifferenlialCarder 57 4195R

Axle ThrustWasher 58 4214R

Bolt,Hex Head 3/8-24 x 3-114 59 4194R

(1"Thread Length) 60 7528R

SteelBall 61 4208R

SpringShiftForkDetent 62 4207R

ShiftFork,High-LowRange 63 7398H

ThrustBearingRace 64 4203R

4th ReductionPinion

Shaft, Brake 65 4204R

Snap Ring,CrescentType 66 2898J

High-LowRange Gears 67 12000033

NeedleBearing 68 4205R

SinteredIronBearing 69 4206R

ShiftForkShaft,High-Low 70 1370t-I

Range 7t 633A69

D_erentlalPinlonSpacer

DifferentialPinion Bushing 72 139120

GripcoCentedockNut 3/8-24 73 4201R

Shift Fork, R.H. 74 12000008

OllSeal 75 1153R

SInteredIronBearing 77 6863J

ShiftForkShaft 79 1167R

ShiftFork,LH. 60 73360700

ShiftShaft,High-LowRange 81 6270H

Oil Seal 82 136984

PressureReliefValve 84 5384J

Gearcese,ReverseIdlerShaft 85 2978J

andBearings,R.H. (Includes 86 633A85

KeyNo.(_s17,18,25, 33, 50, 87 §739H1

63, 77 and82) 88 4924H

DowelPin 89 19151516

NeedleBearing

Thrust BearingRace 90 110542X

4thReductionGearShaft 91 1918t51!

4th Reduction GearSpacer

ThrustBearingRace 92 75J

Gate LowerShiftVGT

GearcaseandBearings,LH. 93 6274H

(includes KeyNumbers 18, 25, 94 76020412

49, 50 (2), 51 and 52) 96 !59783

PipePlug 1/2-14 N.P.T. 97 633A109

Bolt,Hex 5/16-18 UNC x 1-1/4 98 161823

Oil Seal

PipePlug 114-18NoP.T.

Needle Bearing NOTE:

NeedleBearing

NeedleBearing

NeedleBearing

Thrust Bearing Race

3rdReductionPinion,Low

4th ReductionGear

3rd Reduction PinionSpacer

2ndRaduclionGear Shaft

Final Drive Piniori

1st ReductionGear Shaft

1st ReductionShaft Spacer

3rd ReductionPinionHigh

2nd ReductionGear

Needle Bearing

Low SpeedGearand 2nd

Reduction PinionCluster

ReverseGear

Key, Hi-Pro lt8x 17/32

Klip Ring

IntermediateSpeed Gear

High SpeedGear

Thrust Bearing Race

IntermediateandHighSpeed

ClusterPinions

InputShaft

Low SpeedPinion

E-Ring

ReverseIdlerGear

Needle Bearing

SealingWasher

Nut,Hex,Jam 7/16-20

Oil Seal

ReverseidlerShaft

GearshiftLever,Bent

GearshiftCap

GearshiftBallCoverandPin

ShiftLeverGuideBall,Keyed

Spring

Washer 15/32 x 15/16 x 16

Gauge

ShiftMechanismSeal

Washer 9/16x 15/16x 12

Gauge

Gearshift Gate and

Reinforcement

Shift BallCover Gasket

Cotter Pin 1/8 x3/4

ScrewHx W Hd Machine

GearshiftLeverAssembly

Trancaxle,6 Speed,

CompleteAssembly

Altcomponentdimensfonsgiven in U.S. inches

1inch = 25°4mm

53

TRACTOR - - MODEL HUMBER 917.273030

BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-[=1

256

101

823 f11_!_: 5_'2= 87 ®20@

0 S1A_

REQUIRES;SPECIAL TOOLS

To,,,s,,,.s_RE,A', _e _SEL_-_"_SSSO"III_0"OW,en's"_UA, I

INSTRUGTIONMANUAL

26 46

54

TRACTOR - - MODEL NUMBER 917.273030

BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1

616_ 10

552 _213

_2A 13

615 _)

634 €:>

218

87_)

265

615A _o

211

27"7

55

TRACTOR --MODEL HUMBER 917.273030

BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1

i

119

150

116

1BO

_8

1005

823

3O4

163 _ •

188

56

TRACTOR --MODEL NUMBER 917.273030

BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1

783

311

803

544

.........................................,_:_

878

_d82

635 _334,

57

TRACTOR -.. MODEL NUMBER 917.273030

BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1

601

195

t027

HI

_977 CARBURI_'TOR QASKET,,,,S,,_

1o2_ lSO_ 355_

_7@

116 _) 116#, _;' 633 @

e121 CARBURETOR KIT

51 _1170

102 _ _119| "

lO4= lsol o;

105 116_:_ 155@ 987

116A_ 633 @

116B Q

176

788

387

1035

a33_'

.......... _ 358 GASKET S_

30 2o@

1 116B (_1

116C_

116D O10

"_, 1033 VALVE OVERHAUL KIT .........

86s _ 1o_

58

TRACTOR -- MODEL NUMBER 917.273030

BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 499584 CylinderAssembly 116 690987

2499585 Bushing,Cylinder 116A 690988

3 690926 * Seal,Oil i 116B 690589

4 690069 Sump,Eng!ne 116(3 691031

5499587 Heed,CylinderNo. t 116D 691032

5A 499595 Head,CylinderNo. 2 117 690232

6 690097 Washer, Rat 119 690990

7 690962 0* Gasket,CylinderHead 119A 690991

8 499601 BreatherAssembly 119B 690992

9 690937 *Gasket, Breather 119C 690720

10 691003 Screw, Hax t21 499811

11 690_2 Tube,Breather 122 690952

12 690945 ° Gasket, Crankcase 125 499804

13 690360 Screw,Cylinder Head (3-9/16") 130 690993

15 690946 Plug,Oil Drain 131 499805

16 691046 Crankshaft 133 499806

20 690947 "Seal, Oil 135 499803

22 690308 Screw,CrankcaseCover !37 690994

23 691053 Rywheel 141 499807

24 690974 Key,Rywheal 142 499808

25 499588 PistonAssembly (Std.) 146 94388

499589 PistonAssembly (.010"O.S.) 150 281767

499590 PistonAssembly (.020"O.S.) 160 690996

499591 PistonAssembly (.030"O.S.) 163 691001

26 499504 Ring Set, Piston(Std.) 176 691033

499605 Ring Set,Piston (o010"O°S.) 187 691050

499606 Ring Set,Piston (.020"O.S.)

499607 Ring Set, Piston (,030° O.S.) 187A 691049

27 690975 Lock, Piston P}n 188 691058

28 499582 PinAssembly, Piston 190 690953

29 499583 Rod Assembly,Connecting 192 690083

32 690976 Screw,Connecting Rod 195 690954

33 499596 Valve,Exhaust 209 690018

34 499597 Valve,Intake 2tl 690019

35 690963 Spring,Valve 212 691020

40 690964 Retainer,Valve 213 691021

42 499586 KeeperValve 216 691022

45 690977 Tappet,Valve 219 394348

46 690978 Gear,Cam 220 690412

50 690948 Manifold, Intake 2_ 691023

51 690949 "._ Gasket,Carb. Mounting 227 691048

51A 690950 *,- Gasket, IntakeManifold RPM Settings:

53 690951 Stud,Caff:)oMounting

73 691055 Screen,Rotating

75 691056 Washer,Spdng

78 691057 Screw,Torx

87 690657 * Seal, GovernorShaft

89 690238 Plug,Oil

95 690718 Screw, Slotted

98 499802 Screw, IdleSpeed

102 690234 0,, Gasket,Plate

104 690984 • Pin, FloatHinge

105 690985 • Valve, Needle

10B 690986 Valve,Choke

110 691261 Washer

_, O-Ring,Solenoid Retainer

0. O-Ring,Fuel Transfer Tube

°:Seat,O-Ring (Oil Pump Cover)

" Seal, O-Ring (Dipstick)

* Seal, O-Ring (Oil Fill Tube)

.Jet, Main (Standard)

. Screw,Phillips

Screw,Phillips

Screw, Phillips

:Screw,Phillips ;

Carburetor Overhaul Kit

Spacer,Carburetor

Carburetor

Valve,Throttle

Shaft, Thro_e

Float,Carburetor

Tube, FuelTransfer

0- Gasket, Float Bowl

Shaft, Choke

.No_le, Carburetor

Key,"riming

0. ,Gasket,No771e

_Retainer,Solenoid

O* Gasket,Air Cleaner

Screw,T-30

Line, Fuel

:(Cut To Required Length)

Line, Fuel

Screw, Hex

Screw,Torx Hex

Adjuster, RockerArm

Nipple,Oil Filter

_Spdng,Govemor

Spring, Govemed Idle

Link,Throttle

Bracket,ChokeControl

Link,Choke

Gear,Governor

Washer,Thrust

Plate,GovernorControl

LeverAssembly,Governor

Low:1750-1950

High:3200-3400

* IncludedinGasketSet, PartNumber 499889

* IncludedlnCarburetorUt,PartNumber499811

0IncludedinCarburetor Gasket Set, part

Number

499890

O Includedin Valve Overhaul Gasket Set, Part

Number499890

NOTE: All component dimensions given in U.S. inches

tinch = 25.4 mm

59

TRACTOR - - MODEL NUMBER 917.273030

BRIGGS & STRATTON ENGiNE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

240 691035 Filter; Fuel 823 690960 Screw, Hex

252 690956 Element, Breather 847 499602 Dipstick/Tube Assembly

256 690957 Retainer, Element 851 691234 Terminal, Ignition Cable

258 691003 Screw, Hex 855 691011 Adapter, Air

265 691024 Clamp, Casing 865 691012 Cover, Air Guide

277 691029 Nut, Hex 865A 691013 Cover, Air Guido

304 691004 Housing, Blower 865B 691015 Cover, Air Guide

305 691005 Screw, Hex 868 690968 *0 Seal, Valve

309 691262 Motor, Starter 871 690969 Bushing, Guide

310 691263 Screw, Hex 878 691237 Wire, Alternator

311 691264 Brush Set 881 690999 Plate, Cover

332 690059 Nut, Flywheel 883 690970 "0 Gasket, Exhaust

333 691060 Armature, Magneto 918 691040 Hose, Vacuum

334 691061 Screw, Armature Mounting 947 499809 Solenoid, Fuel

337 691043 Spark Plug 965 499613 Cover, Oil Pump

351 691044 Screw, Hex 967 691016 Filter, Pro-Cleaner

355 690997 -'O Washer, Seat 968 499788 Cover, Air Cleaner

358 499889 Gasket Set 975 499810 Bowl, Roar

363 691062 Flywheel, Puller 977 499812 Gasket Set, Carburetor

383 690966 Wrench, Spark Plug 987 691000 ,,0 Seal, Throttle Shaft

387 691034 Pump, Fuel 1005 691243 Fan, Flywheel

445 691007 Cartridge, Air Cleaner 1006 691247 Retainer; Fan

467 691008 Nut, Air Cleaner 1017 690770 Screen, Oil Pump

474 691063 Alternator 1019 690103 Label Kit

482 691183 Screw, Hex 1022 690971 "a Gasket, RockerCover

510 497606 Drive, Starter 1023 499599 Cover, Rocker (Cyl. No. 1)

523 691036 Dipstick, Oil 1023A 499600 Cover, Rocker (CyL No. 2)

525 691037 Tube, Oil Fill 1024 499054 Pump, Oil

544 Armature, Starter (Service with 1026 690981 Rod, Push (Steer)

499529 Starter Motor) 1026A 690982 Rod, Push (Aluminum)

552 690552 Bushing, Govemor Crank 1027 690041 Filter, Oil

552A 690553 Bushing, GovemorCrank 1029 690972 Arm, Rocker

556 690967 Screw, Hex 1033 499890 Valve Overhaul Kit

562 690311 Bolt, Carriage 1035 691042 Shaft, Oil Pump

573 691009 Ptate, Black 1036 499783 Label Kit, Emission

592 690958 Nut, Hex 1058 273694 Owner's Manual

592A 691029 Nut, Hex 1090 691293 Retainer, Brush

601 691038 Clamp, Fuel Line 1100 690973 Pivot, RockerArm

6t5 690328 Retainer, Governor 2500 407777,0027 Replacement Engine

615A 690317 Retainer, Govemor 2500 _-- Short Block

615B 691265 Retainer RPM Settings: Low: t750-1950

616 691045 Crank, Governor High: 3200-3400

633 690998 ,,0 Seal, Choke Shaft

634 690442 Washer, Fiat " included in Gasket Set, Part Number 499889

635 691210 Boot, Spark Plug ° Included inCarburetor Lit, Part Number499811

668 691215 Spacer 0 Included in Carburetor Gasket Set, Part

703 690010 Clip, Hose Number 499890

718 690959 Dowel, Sleeve _ Included in Valve Overhaul Gasket Set, Part

726 499612 Gear, Ring Number 499890

728 690372 Screw, Torx_

741 690980 Gear, Timing NOTE: All component dimensions given in UoSoInches

783 691280 Gear, Starter 1 inch = 25.4 mm

788 691039 Bracket, Pump

789 691220 Harness, Wiring

801 691283 Cap, Drive

802 691286 Cap, End

803 Houslng, Starter (Service with

499529 Starter Motor)

60

61

62

SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION

O3

I"-"

SIGHTING

GUIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15o MAX.

I _, Operate your Tractor up and down the face of slopes (not I

_greater than 15 ), never across the face. Make turns gradu- !

ally to prevent tipping or loss of control. Exercise extreme I

caution when changing direction on slopes. I

•.... __.,_:_,,,

For the repair or replacement parts you need

delivered directly to your home

Call 7 am - 7 prn, 7 days a week

1=8()0-366=PART

(1-800-366-7278)

Para ordenar piezas con entrega a

domicilio - 1-800-659-7084

For in-house major brand repair service

Call 24 hours a day, 7 days a week

1-800-4=REPAIR

(1-800-473-7274)

Para pedir servicio de reparaci6n a

domicilio - 1.800.676-5811

For the location of a Sears Parts and

Repair Center in your area

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears

Maintenance Agreement or to inquire

about an existing Agreement

Call 9 am -5 pm, Monday-Saturday

1-800-827-6655

When requesting service or ordering

parts, always provide the following

information:

- Product Type = Part Number

• Model Number = Part Description

Americas Repair Specta/_sts

164133 Rev. 4 7.27.9'8 RDiTR Printed in U.S.A.