Craftsman 917273111 User Manual TRACTOR Manuals And Guides 98100098

CRAFTSMAN Lawn, Tractor Manual 98100098 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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Owner's Manual

CRnFTsMnli
22.0 HP
ELECTRIC START
46" MOWER
6 SPEED

GARDEN TRACiTOR
Model No.
917.273111

•
•
•
•

Safety
Assembly
Operation
Maintenance

• Repair Parts

CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment.

For answers to your questions
about this product, Call:

1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty .................................................
2
Safety Rules ...........................................
2
Product Specifications ........................... 5
Assembly ................................................
8
Operation..:..: ........................................
12
Maintenance Schedule ......................... 19

Maintenance .........................................
19
Service and Adjustments .............. :_T,.,..23
Storage .........................................
. ....... 31
Troubleshooting ....................................
32
Repair Parts .........................................
36
Parts Ordering ....................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, ifthis Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructionsin the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:.
_ _--.
• Expendable items which become wom during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructionscontained in
the owner's manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BAI-I'ERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Seam, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL

OPERATION

• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before tuming.
• Never leave a running machine unattended. Always tum off blades, set parking brake, stop engine, and remove
keys before dismounting.

• Read, understand, and foflow all instructions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the instructions,to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
2

• Do nottry to stabilize the machineJ_
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.

• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unload*
ing the machine into a trailer or truck.
SLOPE

CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another

OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:

responsible adult.
- _ • Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.

• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or
other attachments, These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:

• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.

SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow engine
to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where there is an open
flame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check
their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.

• Do nottum on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
* Do not mow near drop.offs, ditches, or
embankments. The mower could sud*
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
3

• Never make adjustments or repairs with
the engine running.
• Grass catcher components are subject
to wear, damage, and detedoration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.

• Mower blades are sharp and_"_n cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.

• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.

• Mow up and down slopes (15 ° Max), not
across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Taft

• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be sedously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another

• Before and when backing, look behind
and down for small children.

grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• Donottum
on slopes unless necessary,
and then, tum slowly and gradually
downhill, if possible.

,ALook for this symbol to point out important safety precautions. It means CAUTION!I! BECOME AWARE!!! YOUR SAFETY IS INVOLVED.

AWARNING:
The engine exhaust from
this product contains chemicals known to
the State of Califomia to cause cancer,
birth defects, or other reproductive harm.

responsible adult.
• Be alert and turn machine off if children
enter the area.

_.CAUTION:
In order to prevent accidental starting when setting up, transporting,
adjusting or making repairs always disconnect spark plug wire and place wire where
it cannot contact spark plug.

4

PRODUCT SPECIFICATIONS
GASOUNE
CAPACITY
AND TYPE:

3.5 GALLONS
UNLEADED
REGULAR

OlLTYPE

SAE 10W-30

API-SF/SG/SH):

We have competent, well-trained technicians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the =SAFETY RULES".

(above 32°1=)
SAE 5W-30

MAINTENANCEAGREEMENT

(below 32°F)
OIL CAPACITY:

A Sears Maintenance Agreement is available on this product. Contact your nearest
Sears store for details,

W/FILTER:
4.2 PINTS
W/O FILTER: 3.7 PINTS

CUSTOMER

SPARK PLUG:
Champion RC12YC
GAP: ,040")
LO:
GROUND SPEED HI:
0.7
1.7
(MPH):
1.4
3,3
2.3

5.4

REVERSE:

0.9

2.1

TIRE PRESSURE:

FRONT.' 14 PSI
REAR: 10 PSI

CHARGING
SYSTEM:

• Read and observe the safety rules.
• Follow a regular schedule in maintaining, cadngfor and using your tractor.
• Follow the instructions under "Maintenance" and "Storage" sections of this
owner's manual.
_.WARNING:
This tractor is equipped
with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator,
In the state of California the above is
required by taw (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authodzed Service
Center (See REPAIR PARTS section of
this manual),

15 AMPS @ 3600 RPM

BA'I-rERY:

AMP/HR:
35
MIN. CCA: 280
CASE SIZE: U1R

BLADE BOLT
TORQUE:

27-35 FT. LBS.

RESPONSIBILITIES

CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance,
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.

5

PARTS BAG CONTENTS SHOWN FULL SIZE
(

(1) Shoulder Bolt
5/16-18

"!
(1) Washer
17/32 x 1-3/16 x 12 Gauge

(1) Knob

#10 x 5/8
(2) Screws

I

(3) Retainer Springs
(Double Loop)

(2) Weld Nuts _

(4) Retainer Springs

(2) Lock
___

#1_

i

(2) Washers
3/16 x 3/4 x 16 Gauge

_..,

#1o
Washers

(Single Loop)

Partspacketseparately
incarton

PartsBagcontentsnotshownfull §ize

re.l==

4
Seat

Steering
Wheel Insert

Video
Cassette

Steering
Sleeve

Steedng _;leeve
Extension
(2) Keys

°n_
(2) Front Lin_
Assemblies

Steering Wheel

Mulcher
Plate

_(_))

i
0

Slope Sheet
i
a

Manual

Parts Bag

o
o

°
a

" (4) Adjusting Bar

®
(4) Wheels

(4) Retainer Springs

(4) Clevis Pins

®

(4) Washers 3/8 x 3/4-14

(4)Locknut 3/8-16

(4) Shoulder Bot

!

7

nLatch H_k
Assemblies

Your new tractor has been assembled at the factory with exception of those I_ts left
unassembled for shipping purposes. To ensure safe and proper operation of your trac
all pads and hardware you assemble must be tightened securely. Use the correct tool
as necessary to insure proper tightness. Review the video cassette before you begin.

ASSEMBLY

_

A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(1) 3/4" Socket w/
(1) 112"wrench
ddve rachet
(1) Utility knife
(1) Phillips Screw(1)Pliers
driver
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating position (seatedbehind the steering wheel).
TO REMOVE
CARTON

TRACTOR

Wheel
_.._

Insert

Hex Bolt

_p._._._ Lock Washe_
Large Flat
Washer

Steering
Wheel
Steering _
Sleeve
Extension

FROM

UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
o Remove mower and package materials.
• Check for any additional loose parts or
boxes and remove.

Wheel
Adapter
Tabs
I
_ _ -__

Shaft

Steering
Sleeve

IMPORTANT:

Check for and remove an

staples in skid that may puncture tires
where tractor is to roll off skid.

BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
• Remove hex bolt, lock washer and large
fiat washer from steering shaft.
• Position front wheels of the tractor so
they are pointing straight forward.
• Slide the steering sleeve over the steerin_ shaft.

TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)

i

ment lift lever to its highest position.
Release parking brake by depressing
ress lift leverpedal.
plunger and raise attac
clutch/brake

Place gearshift lever in neutral (N) po=
tion.
• Roll tractor forward off skid.

extension into bottom of steedng wheel.
Position steering wheel so cross bars
are horizontal (left to right) and slide
Align
tabs andwheel
pressadapter.
steering sleeve
onto steering
Secure steering wheel to steering shaft
with hex bolt, lock washer and large flat
washer previously removed. Tighten
securely.

HOW TO SET UP YOUR TRACTOR
CHECK BA'I'rERY
• Lift hood to raised position.
• If this battery is put into service after
month and year indicated on label (lab
located between terminals) charge bat
ten] for minimum of one hour at 6-10
amps. (See "BATTERY" in MAINTENANCE section of this manual for

of steedng
wheel.
i Snap
steering
wheel insert into center
Remove protentive matedals from tractor heed and gdll.

charging instructions).

8

CHECK

TIRE PRESSURE

The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS
on page
5 of this manual.

INSTALL

SEAT

Adjust seat before tightening adjustment
knob.
• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble
shoulder bolt, Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob
securely.
Seat Pan

Seat

Shoulder
Bolt

CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is propedy
adjusted. See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual.
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designedto keep
the mower deck in proper pesffidn When
operating mower. Be sure they are properly adjusted to ensure optimum mower performance.
• Slide gauge wheel bar down into brackef
channel, Be sure that gauge wheel bar
aligning holes are on top. Assemble
gauge wheels as shown using shoulder
bolts, 318 washers and 3/8-16 center
Iocknuts and tighten securely.
• For ease of mower to tractor assembly,
raise gauge wheels to highest position
and retain with clevis pins and spnng
retainers.
• Adjust gauge wheels before operating
mower. See "TO ADJUST GAUGE
WHEELS" in the Operation section of
this manual.
Retainer Spring
Pin

L_°_._

Shoulder
Bolt

Bar

Flat Washer
Adjustment Knob
Wheel
3/8 Washer

3/8-16 Center
Locknut

INSTALLMOWER AND DRIVEBELT
Be suretractoris on levelsurfaceand
mowersuspensionarmsare raisedwith
attachmentlift control.Engageparking
brake.

• Place the suspension arms on inward
pointing deck pins. If necessary, rock
and raise front of mower to align deck
pins with the holes in suspension,at'ms.
Retain with double loop retainer spring
with loops down as shown.
• Connect anti-sway barto chassis bracket under left footrest and retain with
double loop retainer spring.
• Turn height adjustment knob clockwise
to remove slack from mower suspension.
• Raise deck to highest position.
• Adjust gauge wheels before operating
mower as shown in the Operation section of this manual.

• Cut and remove ties securing anti-sway
bar and belts. Swing anti-sway bar to
left side of mower deck.
• Slide mower under tractor with discharge guard to right side of tractor.
IMPORTANT:
Check belt for proper routing in all mower pulley grooves. Install
belt into electric clutch pulley groove.
• Install one front link in top hole of the
left hand front mower bracket and left
hand front suspension bracket. Retain
with two single loop retainer springs as
shown.

CHECK

MOWER

LEVELNESS

- -- -

For best cutting results, mower should be
properly leveled. See =TO LEVEL
MOWER HOUSING" in the Service and

• Install second front link in right hand
front suspension bracket only and retain
with single loop retainer spring as
shown.

Adjustments section of this manual.
CHECK FOR PROPER
ALL BELTS

• Slide right side of mower back and
install link in top hole of right hand front
mower bracket. Retain with single loop
retainer spring as shown.
• Turn height adjustment knob counterclockwise until it stops.
• Lower mower linkage with attachment
lift control.

POSITION

OF

See the figures that are shown for replacing motion, mower drive, and mower
blade drive belts in the Service and Adjustments section of this manual. Verify
that the belts are routed correctly.

Double Loop
Retainer Spring
(Inward pointing
deck
Front Mower
Bracket,

Suspension

Front
Brackets

Chassis
Bracket

Retainer Springs

V_leel

Double Loop
Retainer Sp.dng
Anti-Sway
Bar
Pulley
10

Discharge Guard

_ CHECKLIST

INSTALL
MULCHER
PLATE
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.

Please review the following checklist:
,/ All assembly instructions havA h,=_n
completed.
/ No remaining loose pads in carton.
,/Battery is properly prepared and
charged.
(Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and tightened securely.
,/All tires are properly inflated. (For shipping purposes, the tires were ovednflated at the factory),
/ Be sure mower deck is propedy leveled
side-to-side/front-to-rear
for best cutting
results. (Tires must be propedy inflated
for leveling).
,/Check mower and drive belts. -B_ sure

NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
Tighten hardware securely.
• Raise and hold deflector shield in upright position.
• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
_,CAUTION:
Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.

they are routed propedy around pulleys
and inside all belt keepers.
/ Check widng. See that all connections
are still secure and wires are propedy
clamped.
While leaming how to use your tractor, pay
extra attention to the following important
items:

TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional grass
catcher accessory.

,/" Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean, regular unleaded gasoline.
/ Become familiar with all controls - their

NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
Weld Nut
Hook Points
Lock
Washer
Latch

location and function.
Operate them
before you start the engine.
,/Be sure brake system is in safe operating condition.

Lock
Washer
Mulcher
Plate

Deflector

Latch
Hooks

11

Thesesymbolsmay appearon yourtractoror in literaturesuppliedwith the pr_"duct.
Learnand understandtheirmeaning,

BATTERY

CAUTION OR
WARNING

REVERSE

ENGINE ON

ENGINE OFF

OIL PRESSURE

FORWARD

FAST

SLOW

LIGHTS ON
LIGHT

®
FUEL

CHOKE

MOWER HEIGHT

PARKING BRAKE
LOCKED

OVER TEMP

UNLOCKED

IAlm

MOWER LIFT

N H
A'CrACHMENT
CLUTCH ENGAGED

IGNITION

REVERSE

NEUTRAL

A3-1"ACHMENT
CLUTCH DISENGAGED

HIGH

LOW

KEEP AREA CLEAR

PARKING BRAKE

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

DANGER, KEEP HANDSAND FEET AWAY

(Automatic
Modelsonly)

12

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the Iocations_f
various controls and adjustments. Save this manual for future reference.
Ught Switch
Position

Ignition
Switch
Ammeter

Attachment
Clutch Switch
Throttle Control
Uft Lever
Plun=g
er .
Clutch/Brake
Pedal
Attachment
Lift Lever

Choke
Control

Brake

Gear Shift
Lever
Height
Adjustment
Knob

Lever

\

Our tractors conformto the safety standards of the American
National Standards Institute.
ATFACHMENT

CLUTCH

SWITCH:

Used

RANGESHIFT LEVER: Allows high (H)
and low (L) speed for all forward and
reverse gears.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment liftlever when changing its
position.
IGNmON SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.

to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Tums the headlights on
and off.
THROTTLE CONTROL: Used to control
engine speed.
CLUTCH/BRAKE
PEDAL: Used for
declutching and braking the tractor and
starting the engine.
CHOKE CONTROL: Used when starting a
cold engine.
HEIGHT ADJUSTMENT
KNOB: Used to
adjust the mower cutting height.
GEARSHIFT
LEVER: Selects the speed
and direction of the tractor.
13

I

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustmedt_-or
repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.

HOW TO USE YOUR TRACTOR

• Turn ignition key to "OFF' position and
remove key. Always remove key when
leaving tractor to prevent unauthorized

Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING

use.

• Never use choke to stop engine.
IMPORTANT:
Leaving the ignition switch
in any position other than "OFF" will cause
the battery to be discharged, (dead).

BRAKE

• Depress clutch/brake pedal into full
=BRAKE* position and hold.
• Place parking brake lever in "ENGAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure
parking brake will hold tractor secure.
Throttle
Push-In to
Attachment Clutch
Control
Switch Pull Out To
\

NOTE: Under certain conditions when
tractor is standing idle with the engirm running, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_. CAUTION:
Always stop tractor completely, as described above, before leaving
the operator's position; to empty grass
catcher, etc.
THROI-rLE
CONTROL

"Engage"

Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL

=Brake"
Position

Use choke control whenever you are starting a cold engine. Do not use to start a
warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
• Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N)position.
• Move gearshift and range shift levers to
desired position.
• Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT

Brake
"Engaged_Pos_on
Pedal =Ddve"
Position

=Disengaged'
Position

STOPPING
MOWER

BLADES -

• To stop mower blades, move attachment clutch switch to "DISENGAGED"
position.

GROUND DRIVE • To stop ground drive, depress
clutch/brake pedal into full =BRAKE* position.
• Move gearshift lever to neutral (N) position.
ENGINE • Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may caus_ _ngine to
"backfire".

14

The cutting height is controlled by turning the height adjustment
knob in
desired direction.
•Tum knob clockwise (G) to raise cutting
height.

The cutting height range is approximately
1-112" to 4-1/2". The heights are meao
sured from the ground to the blade tip with
the engine not running. These heights are
approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting pedormance, grass
over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are propedy adjusted
when they are slightly oft the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
• Be sure tractor is on a flat level surface.
• Lower mower and adjust mower to
desired cutting height.
• Remove retainer spring and clevis pin
which secure each gauge wheel bar,
• Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes in
bracket and gauge wheel bar and insert
clevis pin. Gauge wheels should be
slightly off the ground.
• Replace retainer spring into clevis pin,
IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height of
the mower deck.
Retainer spring

• Select desired height of cut.
• Lower mower with attachment lilt control.
• Start mower blades by engaging attachment clutch control.
• TO STOP MOWER BLADES - disenzage
attachment clutch control.
CAUTION:
Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Clutch
Switch Pull Out T_

Attachment Uft Lever
High Position

/

,_LoW
..':/ Position

- _:."._
Discharge

Pus.l To
TO OPERATE ON HILLS
_,CAUTION:
Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
• Choose the slowest speed before start-,
ing up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
clutch/brake pedal quiddy to brake posif stopping
is absolutely
pusltion
and engage
parking necessary,
brake.
.
Move gearshift lever to 1st gear anCl
range shift lever to low (L) position. Be
sure you have allowed room for tractor
to rol/slightly
as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
i

TO TRANSPORT

Clevis Pin
,p

TO OPERATE

MOWER

Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.

• Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor, be
sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
.
when transporting your tractor on a trUCK
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,

etc.).

15

TOWING CARTS AND OTHER
ATTACHMENTS
Towonlythe attachmentsthat are recommended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dengemus.
1ires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE
CHECK

STARTING
ENGINE

THE

ENGINE

OIL LEVEL

Drain the gas tank, start the engine and le
it run until the fuel lines and carburetor ar_
empty. Use fresh fuel next season. See
Storage Instructions for additioea4information. Never use engine or
carburetor cleaner products in the fuel
_k
or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE

• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Unthread and remove oil fill cap/dip
stick; wipe oil off. Reinsert the dipstick
into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If necessary, add oil until =FULL" mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See =OIL
VISCOSITY CHART" in the Customer

When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
• Place gear shift lever in neutral (N)
position.
• Move attachment clutch to =DISENGAGED" position.
• Move throttle control to fast position
• Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.

Responsibilities section of this manual).
• To change engine oil, see the Customer
Responsibilities section in this manual.
ADD

NOTE: Before starting, read the warm ant
cold starting procedures below.
• Insert key into ignitionand tum key
clockwise to =START" position and
release key as soon as engine starts.
Do not run starter continuouslyfor more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pull the choke control out
and retry.

GASOLINE

• Fill fuel tank. Use fresh, clean/regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in temperaturas below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good

WARM WEATHER STARTING (50° F
AND ABOVE)
• When engine starts, slowly push choke
control in untilthe engine begins to run
smoothly. If the engine starts to run
roughly,pull the choke control out slightly for a few seconds and then continue
to push the control in slowly.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.

,_dAweather starting.
RNING: Expedence indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids dudng storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer.

16

COLD WEATHER
BELOW)

STARTING

(50 ° FAND

• When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
is fully in. If the engine starts to run
roughly, pull the choke control out slightly for a few seconds and then continue
to push the control in slowly. This may
require an engine warm-up peried from
several seconds to several minutes,
depending on the temperature.
• The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR"
in the
Service and Adjustments
manual.

section of this

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds_, mow
in the opposite direction making=Teft
hand tums until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the attachment being used.

MOWING TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribution of clippings and more uniform cutting.

17

• Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a seeond cut, mow across or perpendicular to
the first cut path.
• Change your cuffing pattem from week
to week. Mow north to south one week

MULCHING
MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse intothe
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recutring action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.

then change to east to west the next
week. This will help prevent matting and
graining of the lawn.

18

CUSTOMER RESPONSIBILITIES

Check Tim Pressure

T
R

Check
Op_ator
Presence and
fnmdoc_
systems

ii _

Ched(forLooseFasteners

_

T

Lubrication

0

Check Battery Level

R

1_7

Chart

:

ll_

aean Ssttery
and'l'errrCr_s_echarge

II,/'

Check Transaxle Cooling
Adjust Bade

Belt(s) Tensk)n

_s

Adjust Motion Drive Belt(s) Tension

cr,ck E_,,, (_l L_,,=

II_,

V'

V'

i E c_eanAirRlter
N clean_r Screen
I G 0nspect
Muffler/Spark
Arrester
I

!N

Replace

Oil Rner

-

I_

(if equipped)

I_tz

Clean Engine C°°llng Fin_
Replace

Spark

_=

Replace

Air Filter Paper Cartridge

_2

Replace

Fuel Rner

Plug

1 .Chlmgemofllohetlwhenoperattngunderit14Nr_fo_lorinhighambtenttemper=_.
2 - Sew_cl more often v/_en opersting m dL.ty or dusty cx)ndt_or4,
3 - if equipped w;_ o_ fdter. _
oil eve.y 50 hours.
4 - Replace bte,des m.o_ ohen "_*_m m_vlng bt ta=_dy =oq.

5-ffequlpc_d_hIK_ustablesystem.

6 - Not required= equ_ped ',4_ .'_n_
b=tten
7 - T_
fro_t rod=f4"_t bolt to 35 It.4b_ maxl_m_.
Do not o_,_e_.

GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made pedodi-

_ Front Wheel

callyto propedy maintain your tractor.
Beadng Ze_
All adjustments in the Service and
_,_
Adjustments section of this manual should
be checked at least once each season.
OSteedr
• Once a year you should replace the
Sector
spark plug, clean or replace air filter, and Gear
check blades and belts for wear. A new Teeth

•
•
•
•

Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and intedock
systems for proper operation.
• Check for loose fasteners.

I

i

"-:

spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE
EACH USE

_

Engine

!

j

._Che<:k/Add
Transexle Rui

OSAE 30 Motor Oil API SF/SG/SH
• General Purj09seGrease
eRefer to Maintenance "ENGINE" Section
OSprey silicone lubdant (Move Bootsto Lubdcate)
IMPORTANT: Do not oil or grease the pivot point
which have special nylon bearings. Viscous lubr
cants will attract dust and dirt that will shorten th
life of the self-lubricating bearings. If you feel the
must be lubricated, use only a dry, powdere
graphite type lubdcant sparingly.
19

TRACTOR
Alwaysobservesafetyruleswhenperforminganymaintenance.
BRAKE OPERATION
If tractorrequiresmorethansix (6)feet
stoppingdistanceat highspeedm highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
on page 3 of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR

PRESENCE

SYSTEM

IMPORTANT:
treated.

Blade belt is Grade 8 heat

Trailing Edge Up

Mandrel_embly
Center
Hole

Flat Washer
Lock Washer_

Star

_-_-H e x Bolt
*A Grade 8 heat treated bolt can be
identified by six lines on the bolt head.
TO SHARPEN

BLADE

NOTE: We do not recommend_harpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone baiancer,
follow the instructions supplied with balancer).
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a horizontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.

Be sure that operator presence and interlock systems are working propedy. If your
tractor does not function as described
below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
Center Hole
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
Blade
blades.
5/8" Bolt
BLADE REMOVAL
or Pin
• Raise mower to highest position to allow
access to blades.
BATTERY
• Remove hex bolt, lock washer and flat
Your
tractor has a battery charging system
washer secudng blade.
• Install new or re,sharpened blade with
which is sufficient for normal use.
trailing edge up towards deck as shown.
However, pedodic charging of the battery
IMPORTANT:
To ensure proper assemwith an automotive charger will extend its
life.
bly, center hole iR blade must align with
star on mandrel assembly.
• Reassemble hex belt, lock washer and
Keep battery bolts tighL
flat washer in exact order as shown.
batteryvent
andholes
terminals
Keep small
open.clean.
• Tighten belt securely (27-35 FL Lbs.
Recharge at 6-10 amperes for I hour.
torque).
2O

TO CLEAN

BAI-FERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to =leal¢'
power.
:

Remove terminal guard.
Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable ends
with wire brush until bright.
• Coat terminals with grease or petroleum
jelly.

Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before starting the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil
level.

• Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS
section of this manu-

TO CHANGE

ENGINE

OIL

Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG, or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.

al).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE
COOLING

• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely, replace
oil drain plug and tighten securely.
• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill.
For approximate capacity see "PRODUCT SPECIFICATIONS"
on page 5 of
this manual.

Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
CHECK TRANSAXLE
OIL LEVEL
• Block up rear axle securely.
• Remove left rear wheel by removing
hub bolts.
• Remove filler plug from transaxle. Oil
level must be even with plug threads. If
necessary, fill with SAE 30 motor oil,
API SF, SG or SH. Replace filler plug.
• Reassemble wheel to hub.

• Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube
when taking reading.
Keep oil at
"FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
Oil Drain Plug

Oil Fill
Cap/Dips_k

Screen

ENGINE
LUBRICATION

CLEAN

Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating temperature.

Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn
dried gum fibers.

21

AIR SCREEN

CLEAN AIR INTAKE/COOUNG AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds removed will cause engine damage due to
overheating.

NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage
the cartddge.
• Remove nut and cartridge plate.
• Reinstall the pre-cleaner (cleaned and
oiled) over the paper cartridge.
• Check rubber seal for damage and
proper position around stud. Replace if
necessary.
• Reassemble air cleaner, cartridge plate,
and nut.
• Reinstall air cleaner cover and secure
by tightening knob.
ENGINE OIL FILTER
Replace the engine oil filter every season
or with every second oil change if the tractor is used more than 100 hours in one__
year.
MUFFLER

AIR FILTER
Your engine will not run propedy using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.

Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS

Service air cleaner more often under dusty
conditions.
• Loosen knob and remove cover.
TO SERVICE PRE-CLEANER

Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"

• Slide foam pre-claaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth. Allow it
to dry.
• Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE
• Replace
tridge.

on page 5 of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement is required.
• With engine cool, remove filter and plug
fuel line sections.

a dirty, bent, or damaged car-

• Place new fuel filter in position in fuel
line with arrow pointing towards carburetor.
• Be sure there are no fuel line leaks and

Cartridge
Foam
Pre-deaner

clamps are properly positioned.

Cartridge
Plate
Rubber
Se_

22

CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished sudeces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.

We do not recommend using a garden
hose to clean your tractor unless the electrical system, muffler, air filter and P.,_retor are covered to keep water out. _/_.ter
in engine can result in a shortened engine
life.

_CAUTION:
Before performing any service or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
• Place gearshift lever in neutral (N) position.
• Place attachment clutch in =DISENGAGED" position.
•Tum ignition key =OFF_and remove key.
• Make sure the blades and all moving parts have completely stopped.
__
• Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.
• Remove two retainer springs from each
front link and remove links,
• Slide mower forward and remove belt

TRACTOR
TO REMOVE

MOWER

• Place attachment clutch in =DISEN•
•
•

•

•

GAGED" position.
Turn height adjustment knob to lowest
setting.
Lower mower to its lowest position.
Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-swaybar from bracket.
Remove retainer springs from suspension arms at deck and disengage arms
from deck.
Raise attachment lift to its highest position.
Adjustment
Nuts
Suspension
Arms

from electric clutch pulley.
• Slide mower out from under dght side of
tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL

MOWER

Follow procedure described in =INSTALL
MOWER AND DRIVE BELT" in the
Assembly section of this manual.

Front
Uft
Unks

Front Mower
Bracket

Bracket

Chassis
Front
Suspension
Bracket
--_Retalner
Springs
Mower
Bracket

Retainer
Spring
Anti-Sway
Bar
Retainer
Springs

23

TO LEVELMOWERHOUSING
Adjustthe mowerwhiletractoris parked
on level ground or driveway. Makesure
tires are properlyinflated(See =PROD-

Check adjustment on rightside of tractor.
Measure distance =F" directly in front of
and behind the mandrel at bottog_=dge of
mower housing as shown.
• Before making any necessary adjustments, check that both front links are
equal in length.
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower housing, loosen
nut =G"on both front links an equal
number of tums.
• When distance =F" is 1/8" to 1/2" lower
at front than mar, tighten nut =H" against
trunnion ()n both front links.
• To raise front of mower housing, loosen
nut =H" from trunnion on both fr6nt links.
Tighten nut =G"on both front links an
equal number of turns.
• When distance "F" is 1/8" to 1/2" lower
at front than rear, tighten nut =H"
against trunnion on both front links.
NOTE: Each full tum of nut "G" will
change dim. "F" by approximately 3/8".
• Recheck side-to-side adjustment.

UCT SPECIFICATIONS").
If tires are
over or underinflated, you will not properly
adjust your mower.
SIDE-TO-SIDE

ADJUSTMENT

• Raise mower to its highest position.
• Measure height from bottom of deck
cud to ground level at front comers of
mower. Distance =A" on both sides of
mower should be the same.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:
Each full turn of adjustment nut
will change mower height about 3/16".
• Recheck measurements

Bottom
of Cud _

after adjusting.
Bottom

_

_

olfCurl

Mandrel

Suspen_on
Arm

Both Front LinksShould be

Uft Unk Adjustment Nut

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-toside. If the following front-to-back adjustmant is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so the
front is approximately 1/8" to 1/2" lower
than the rear when the mower is in its
highest position.

Unks

24

Length

TO REPLACE
MOWER

DRIVE

MOWER

DRIVE BELT

• Be sure spdng is securely hooked to pdmary idler arm and bolt in mower housing.

BELT REMOVAL

• Park tractor on a level surface. Engage
parking brake.
• Remove screws from left hand mandrel
cover and remove cover.
• Roll belt over the top of left hand mandrel pulley.
• Remove belt from electric clutch pulley.
• Remove belt from idler pulleys.
• Remove any dirt or grass clippings
which may have accumulated around
mandrels and entire upper deck surface.
• Check pdmary idler arm and two idlers
to see that they rotate freely.

Left Hand
Mandrel

Screws

DRIVE BELT INSTALLATION

• Install belt in both idlers. Make sure belt
is in both belt keepers at the idlers as
shown.
• Install new belt onto electdc clutch pulley.
• Roll belt into upper groove of left hand
mandrel pulley.
• Carefully check belt routing making sure
belt is in the grooves correctly and
inside belt keepers.
• Reassemble left hand mandrel cover.

Idler
Pulleys

'i
Cover

MOWER

,

Electric
Clutch

_

Mower
Drive Belt
Left
Mandrel

Idler Arm

Belt
Keepers

25

TO REPLACEMOWERBLADE DRIVE

• Check secondary idler arm and idler to
see that they rotate freely.
• Be sure spring is hooked in secondary
idler arm and sway-bar brackeL
_l-,-Install
new
belt
in
lower
groove
of
left
•
hand mandrel pulley, idler pulley, and
center mandrel pulley as shown.
Roll belt over ri_/ht hand mandrel pulley.
Make sure belt =s in all grooves properly.
Reconnect spring to bolt in mower
housing and reinstall right hand mandrel
cover.
• Reinstall mower to tractor (See
=INSTALL MOWER AND DRIVE BELT"
in the Assembly section of this manual).
• Reassemble mower drive belt (See =TO
REPLACE MOWER DRIVE BELT" in
this section of this manual).

BELT

Park the tractor on level surface. Engage
parking brake.
• Remove mower drive belt (See "TO
REPLACE MOWER DRIVE BELT" in
this section of this manual).
• Remove mower (See "TO REMOVE
MOWER" in this section of this manual).
• Remove screws from right hand mandrel cover and remove cover. Unhook
spring from bolt on mower housing.
• Carefully roll belt off right hand mandrel
p_.ulley.
• Hemove belt from center mandrel pulley, idler pulley, and left hand mandrel
pulley.
• Remove any did or grass which may
have accumulated around mandrels and
entire upper deck surface.
Mower Blade
Left Hand
Ddve Belt

Center
Mandrel
Idler
Pulley
Right Hand

Idler Arm
Anti-Sway-Bar
Bracket
Screw
TO ADJUST

ATTACHMENT

CLUTCH

NOTE: After installing a new electric
clutch, run tractor at full throttle and
engage and disengage electric clutch 10
cycles to wear in clutch plate.

The electric clutch should provide years of
service. The clutch has a built-in brake
that stops the pulley within 5 seconds.
Eventually, the intemal brake will wear
which may cause the mower blades to not
en_age, or, to not stop as required.
Adjustments should be made by your
nearest authorized service center/department.
• Make sure attachment clutch and igni-

TO ADJUST

Your tractor is equipped with an adjustable
brake system which is mounted on the left
side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted.
• Depress clutch/brake pedal and engage
parking brake.
• Measure distance between brake operating arm and nut =Au on brake rod.
• If distance is other than 1-3/4", loosen
jam nut and tum nut "A" until distance
becomes 1-3/4". Retighten jam nut

tion switches are in "OFF" position.
• Adjust the three nylon Iocknutsuntil
space between clutch plate and rotor
measures .012" at all three slot Iocations cut in the side of brake plate.
Rotor

BRAKE

Clutch Plate
.012"

against nut =A'.
• Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6)feet in highest gear,
further maintenance is necessary.
Contact your nearest authorizedservice center/department.

Slot(3)
Brake Plate
Nylon Locknut (3)
26

TO REPLACEMOTIONDRIVEBELT
Parkthe tractoron levelsurface. Engage
parkingbrake. Foreaseofservicethere
is a belt installationguidedecalon bottom
ofleft footrest. It is not necessaryto
removemower.
BELT REMOVAL-

TO ADJUST
MENT

FRONT

off
and front
Rollengine
belt offpulley
clutching
idler V-idler
pulleys, pulley.
then
Pull belt out of all belt keepers.
BELT INSTALLATION -

TO CHECK

WHEEL

TOE-IN

TO ADJUST

TOE-IN

• Loosen jam nuts at adjustment sleeves
on tie red.
• Adjust tie rod until dimension "A" is 1/8'
to 1/4" less than dimension "B".
• Tighten jam nuts securely.
FRONT

WHEEL

Belt
, Keeper

--A--

Keeper

_'__

Belt
Keeper

V-Idler

CAMBER

The front wheel camber is not adjustable
on your tractor. If damage has occurred t
affect the front wheel camber, contact yoL
nearest authorized service center/departmen

V-Idler

iBelt
•,
_L.__EnginelTwists
• -I- •
--Pulley I

ADJUSTMENT

front and rear of tires (dimensions "A"
and "B").
• Front dimension "A" should be 1/8" to
1/4" less than rear dimension "B".

clutch pulley.
IMPORTANT:
Check brake adjustment.

_

TOE-IN

• Position front wheels straigritTlh'ead.
• Measure distance between wheels at

• Place V part of belt intogroovas on
engine pulley and front V-idler, making
sure to route belt inside of belt keepers.
• Put belt coming from V-idler above
midspen belt keeper, then onto clutching idler pulleys as shown.
• Make sure V part of belt engages Vidler.
• Place belt around transaxle pulley,
beginning at top.
V part of belt should engage transaxle
pulley.
• Place long lower section of belt through
loop in midspan belt keeper.
• Check to be sure belt is on proper side
of all belt keepers.
• Reinstall mower drive belt onto electric

!

ALIGN-

Front wheel toe-in is required for proper
steering operation. Toe-in was set at the
factory and adjustment should not be necessary. If parts in the front axle or steering
mechanism have been replaced or damaged, check toe-in and adjust if necessary,

i

Engine
Pulley

WHEEL

If steering wheel crossbars are tLoLhorizontal (left to right) when wheels are positioned straight forward, remove steering
wheel and reassemble per instructions in
the Assembly section of this manual.

• Engage parking brake (creates slack in
belt).
• Remove mower drive belt from electric
clutch pulley only (See "TO REPLACE
MOWER DRIVE BELT" in this section of
this manual).
• Roll motion drive belt off transaxle pulley.

Clutching
Idler
Clutching
Rat ldler

STEERING

Pulley

As Viewed from Bottom

Jam Nuts

27

TO REMOVEWHEELFORREPAIRS
FRONT WHEEL
• Block up axle securely.
• Remove axle cover, retaining ring and
washers to allow wheel removal.
• Repair tire and reassemble.
• Replace washers and snap retaining
ring securely in axle groove.
• Replace axle cover.
REAR WHEEL • Block rear axle securely.
• Remove five (5) hub bolts to allow
wheel removal.
• Repair tire and reassemble. Replace
and tighten hub bolts securely.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.

• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery.
• Connect the other end of the I_"_CK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE
ORDER -

then from the fully charged battery.
• RED cable last from both batteries.

=Positive" (+)
L.H. Panel

REPLACING

.

- _ "

BATTERY

bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
• Lift hood to raised position.
• Remove terminal guard.
• Disconnect BLACK battery cable then
RED battery cable and carefully remove
battery from tractor.
• Install new battery with terminals in
same position as old battery.
• Reinstall terminal guard.
• First connect RED battery cable to positive (+) battery terminal with hex belt
and keps nut as shown. "lighten securely.
• Connect BLACK grounding cable to
negative (-) battery terminal with
remaining hex belt and keps nut.
Tighten securely.
• Close terminal acceas doors.

Axle Cover

WITH

A WEAK

BATTERY
ACAUTION:
Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BA'I-rERY" in the MAINTENANCE
section of this manual).
If =jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT:
Your tractor Is equiped with
a 12 volt negative grounded system. The
other vehical must also be a 12 volt negative grounded system. Do not use your
tractor battery to start other vehicals.
TO ATTACH JUMPER

=Negative" (-)
i--_-_l

4kCAUTION:
Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch

Ring
Retaining _

ENGINE

REVERSE

• BLACK cable first from chassis and

Washers

TO START

CABLES,

Keps
Terminal
Access
Door

CABLES -

• Connect each.end of the RED cable to
the POSITIVE (+) terminal of each battery, taking care not to short against
chassis.

Terminal
Guard
28

Hex Bolt

:'ositive
Negative
(Black) Cable

TO REPLACEHEADLIGHTBULB
• Raisehood.

• Check that speed control lever is
against stop,screw. If it is not, loosen
casing clamp screw and pull throttle
cable until lever is against scr__R_.
Tighten clamp screw securely.

• Pull bulb holder out of the hole in the
backside of the grill. ._ :,
• Replace bulb in holder and push bulb
holder securely back into the hole in the
backside of the grill.
• Close hood.
INTERLOCKS

Idle Fuel
Adjusting Idle Speed
Needle
Screw

AND RELAYS

Loose or damaged wiring may. cause your
tractor to run poody, stop running, or prevent it from starting.
•
• Check wiring. See electrical wiring diagram in the Repair Parts section of this
manual.
TO REPLACE

Control
Cable

FUSE

Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
formed by an authodzed engine manufacturar's service outlet.
TO REMOVE HOOD AND GRILL
ASSEMBLY
• Raise hood.
.* Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.

sto_

• To replace, reverse above procedure.
_.\

Clamp Screw Choke Control Cable
TO ADJUST CHOKE CONTROL

. Hood

The choke control has been preset at the
factory and adjustment should notbe necessary, check adjustment as described
below before loosening cable. If adjustment is necessary;procaed as follows:
• With engine not running,movechoke
control (located on dash panel) to full
choke position.
• "Remove a_ cleaner cover,.f'dterand cartddge plate to expose carburetor choke
(See =AIR FILTER" in the Customer Responsibilities section of this manual).
• Choke should be closed. If it is not,
•loosen casing clamp screw and move
choke cable until choke is completely
closed. T_jhten casing clamp screw securaly.
• Reassemble air cleaner.

ENGINE
Maintenance, repair, orreplacement of the
emission control devices and systems,
wh'w,hare being done at the customers
expense, may be performed by any nonroad engine repair establishment or individual Warranty repairs must be performed by an authorized engine manufao
turer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described
below before loosening cable. If adjustment is necessary, proceed as follows:
• With engine not running, move throttle
control lever to fast position.

Closed for Full

29

TO ADJUST

CARBURETOR

The carburetor has been present at the
factory and adjustment should not be necessary. However, minor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, tuming the adjusting needles
in (clockwise) decreases the supply of fuel
to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out
(counterclockwise) increases the supply of
fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT:
Damage to the needles
and the seats in carburetor may result if
screw is tumed in too tight.
PRELIMINARY

SETTING

ACCELERATION

TEST -

• Move throttle control lever from-Slow to
fast position. If engine hesitates or dies,
tum idle fuel adjusting needle out
(counterclockwise) 1/8 tum. Repeat test
and continue to adjust, if necessary,
until engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust-damage may result.
IMPORTANT:
Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the facory high speed setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest authorized
service center/department,
which has
proper equipment and experience to make
any necessary adjustments.

-

• Be sure you have a clean air filter, and
the throttle control cable is adjusted
properly (see "TO ADJUST THROI-I'LE
CONTROL CABLE" in the Service and
Adjustments section of this manual).
• With engine off turn idle fuel adjusting
needle in (clockwise) closing it finger
tight and then turn out (counterclockwise) 1 tum.
FINAL SE'I-rlNG

• Idle speed _ettina - With throttle control
lever in slow position, engine should
idle at 1200 RPM. If engine idles too
slow or fast, tum idle speed adjusting
screw in or out until correct idleis
attained.
• Idle fuel needle settina - With throttle
control lever in slow position, tum idle
fuel adjusting needle in (clockwise) until
engine speed decreases end then tum
out (counterclockwise) approximately
314 tum to obtain the best low speed
performance.
• Recheck idle speed. Readjust if necessary.

-

• Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
• The high idle is set at the factory and
cannot be adjusted.

30

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
_CAUTION:
Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves,
etc. Store in a clean, dry area.
• Clean entire tractor (See "CLEANING"
in the Maintenance section of this manual).
• Inspect and replace belts, if necessary
(See belt replacement instructionsin the
Service and Adjustments section of this
manual).
• Lubricate as shown in the Maintenance
section of this manual.
• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATrERY
• Fully charge the battery for storage,
• After a period of time in storage, battery
may require recharging,
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of
this manual).
• After cleaning, leave cables disconnected and place cables where they cannot
come in contact with battery terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.

Also, experience indicates that alt_ff-ol :
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine while in
storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in_thefuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
altemative in minimizing the formation of
fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE

OIL

Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).

CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark plug
hole(s) into cylinder(s).
•Tum ignitionkey to =START" position for
a few seconds to distribute oil.
• Replace with new spark plug(s).

OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline will
cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.

ENGINE

• Cover your tractor with a suitable protective cover that does not retain moisture.

FUEL SYSTEM
IMPORTANT:
It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
filter, fuel hose, or tank during storage.

Do not use plastic. Plastic cannot
breathe, which allows condensation

to

form and cause your tractor to rust.
IMPORTANT:
Never cover tractor while
engine and exhaust areas are still warm.

31

TROUBLESHOOTING CHART
PROBLEM

CAUSE

Will not start

CORRECTION

• Out of fuel.
Engine not "CHOKED"
properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.

• Loose or damaged wiring.
• Carburetor out of adjust
ment.
• Engine valves out of
adjustment.
Hard to start

•
•
•
•
•

Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel

• Loose or damaged wiring.
• Carburetor out of adjustment.
• Engine valves out of
adjustment.
Engine will not turn
over

• Clutch/brake pedal not
depressed.
• Attachment clutch is
engaged.
• Weak or dead battery.
• Blown fuse.
• Corroded battery terminals.

• Check all widng.
- -- • See "To Adjust Carburetor"
in Service and Adjustments
section.
• Contact an authorized ser-

vice center.
• Clean/replace
air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
° Drain fuel tank and refill with
fresh gasoline.
• Check all widng.
• See "To Adjust Carburetor"
in Service and Adjustments
section.
• Contact an authorized service center.
• Depress

clutch/brake pedal.

• Disengage attachment
clutch.
• Recharge or replace battery.
• Replace fuse.
• Clean battery terminals.

• Loose or damaged widng.
• Faulty ignition switch.

• Check all widng.
Check/replace ignition
switch.

• Faulty solenoid or starter.

• Check/replace solenoid or
starter.
• Contact an authorized service center.

i.

Engine clicks but
will not start

• Fill fuel tank.
, See "TO START ENGINE" in
Operation section.
• Wait several minutes before
attempting to start.
Replace spark plug.
Clean/replace
air filter.
Replace fuel filter.
• Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.

Faulty operator presence
switch(es).

• Weak or dead battery.
• Corroded battery terminals.

• Recharge or replace battery.
• Clean battery terminals.

• Loose or damaged widng.

• Check all wiring.

32

TROUBLESHOOTING
PROBLEM

CHART
CAUSE

CORRECTION

Engine clicks but
will not start (cont)

- Faulty solenoid or starter.

• Check/replace
starter.

Loss of power

•

Cutting too much
grass/too fast.
• Throttle in =CHOKE" position.

• Set in =Higher Cut" position/reduce speed.
• Adjust throttle control.

• Build,up of grass, leaves
and trash under mower.

• Clean underside of mower

• Dirty air filter.
• Low oil level/dirty oil.
• Faulty spark plug.
• Dirty fuel filter.
• Stale or dirty fuel.

• Spark plug wire loose.
• Dirty engine air
screen/fins.
• Dirty/clogged
muffler.
• Loose or damaged wiring.
• Carburetor out of adjustment.

Engine continues to
run when operator
leaves seat with attachment dutch

• Connect and tighten spark
plug wire.
• Clean engine air screen/fins.
Clean/replace
muffler.
Check all wiring.
See =To Adjust Carburetor" in
Service and Adjustments
section.

• Engine valves out of
adjustmenL
• Worn, bent or loose blade.

• Contact an authorized service center.

• Bent blade mandrel.
• Loose/damaged part(s).

• Replace blade mandrel.
• Tighten loose part(s).
Replace damaged parts.

• Faulty operator-safety
presence control system.

engaged

Poor cut - uneven

housing.
• Clean/replace air filter.
• Check oil level/change oil.
• Clean and regap or change
spark plug.
• Replace fuel filter.
-_ • Drain fuel tank and refill with
fresh gasoline.
• Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.

• Water in fuel.

Excessive vibration

solenoid'or

•Wom,
bent or loose blade.
• Mower deck not level.
• Buildup of grass, leaves,
and trash under mower.
• Bent blade mandrel.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
33

• Replace blade. Tighten blade
bolt.

Check wiring, switches and
connections. If not
corrected, contact an authorized service center/
department.
• Replace blade. Tighten
blade bolt.
• Level mower deck.
• Clean underside of mower
housing.
• Replace blade mandrel.
• Clean around mandrels to
open vent holes.

"ROUBLESHOOTING
PROBLEM
Mower blades will
not rotate.

Poorgrassdischa_e

CHART
CAUSE

CORRECTION

• Obstruction in clutch mechanism.

• Remove obstruction;.

• Worn/damaged
drive belt.

• Replace mower drive belt.

mower

• Frozen idler pulley.
• Frozen blade mandrel.

• Replace idler pulley.
• Replace blade mandrel.

• Engine speed too slow.

• Place throttle control in

• Travel speed too fast.
• Wet grass.
• Mower deck not level.
• Low/uneven tire air pressure.
• Wom, bent or loose blade.
• Builddp of grass, leaves
and trash under mower.
• Mower drive belt wom.
• Blades imprepedy installed.

• Improper blades used.
Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.

Headlight(s) not
working (if so
equipped)

Battery will not
charge

•
•
•
•

Switch is "OFF'.
Bulb(s) bumed out.
Faulty light switch.
Loose or damaged wiring.

housing.
• Replace mower drive belt.
• Reinstall blades sharp edge
down.
• Replace with blades listed in
this manual.
• Clean around mandrels to
open vent holes.

•Tum

switch "ON'.

• Replace bulb(s).
• Check/replace light switch.
• Check wiring and connections.

• Blown fuse.

• Replace fuse.

• Bad battery cell(s).
• Poor cable connections.

• Replace battery.
• Check/clean all connections.
• Replace regulator.

• Faulty regulator (if so
equipped).
• Faulty alternator.
Engine "backfires"
when tuming engine
=OFF"

=FAST" position.
• Shift to slower speed.
• Allow grass to dry before
mowing.
• Level mower deck...,.
• Check tires for prosper _ir
pressure.
• Replace/sharpen
blade.
"13ghtanblade bolt.
• Clean underside of mower

• Engine throffie control not
set at "SLOW _
position for 30 seconds
before stopping engine.

34

• Replace altemator.
Move throttle control to
=SLOW" position and allow
to idle for 30 seconds before
stopping engine.

TRACTOR " " MODEL NUMBER 917.273111

SCHEMATIC

___--_l_llll

_----_

i ......

AB0

35

TRACTOR

- - MODEL NUMBER

ELECTRICAL

24
43

11

.i ,'

12

26

36

917.273111

TRACTOR

- - MODELNUMBER

917.273111

ELECTRICAL

KEY

PART

NO.

NO.

DESCRIPTION

144927
74760412
7603J
145211
150109
145769
153664
STD551125
73350400
161785
4152J
4014J
146686
108824X
73510400
157899
160784
163968
140403
164069
17720408
131563
145673
122822)(
154963
141940
109748X

Battery
BoitHexHead 1/4-20x3/4
Tray, Battery
Bolt1/4-20 x 7.5 Zinc
Holddown BatteryDash Mount
Nut Push Nylon1/4"
SwitchInterlockPush-in
Washer, Lock 1/4
Nut, Jam Hex 114-20
Harness SocketLightW/4152J
Bulb Light
Cable, Battery
Cable, Battery
Fuse
Nut Keps Hex 1/4-20 Unc
Cable, Ground
Switch, Plunger
Switch, Ign
Key, Ignition
Harness Ign.
Screw 1/4-20 x 1/2
Cover, Terminal
Solenoid
Ammeter
Switch, PTO
ProtectionWire Loop
RelayAsm.

1
2
8
10
!1
12
16
19
20
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
50
52
81

NOTE: Allcomponent dimensionsgiven in U.S. inches
1 inch= 25.4 mm

37

TRACTOR

- - MODEL NUMBER

917.273111

CHASSIS AND ENCLOSURES

37
68

31
146

!

68

17

52
28
17

21

i

i

42
>

19

17

63
39

38

TRACTOR

- - MODEL

NU MBER 917.273111

CHASSIS AND ENCLOSURES

KEY

PART

NO.

NO.

DESCRIPTION

1
2
4
5
6
7
8
14
15
16
17
18
19
20
21
23
24
28
30
31
32
33
34
35
36
37

150_53
140506
73800700
163976
157882
17720408
145166
161023X558
160568
121794X
17490612
160564X558
19131312
STD523710
STD541437
17490616
145243X558
145244X558
145051X014
161419
161327
161326
142131
19111116
74780512
163981X558

39
40
42
43
44
45
47

136961
156111
72140608
136939
136940
154913
17490608

Rail, Frame RH
Drawbar,Gt
Nut, Lock Hex 7/16 Une
DashYTGT2Cyt
Dash, LowerVgtOnePlace
Sc_w, ThdCut 1/4-20xl/2
Support, BattePj
HoodAsm., Pnt
LensAsm HeadlightBar
Cover, Access
Sc_w, Thdrol 3/8-16x3/4
Grilla
Washer 13i32x13/16x12Ga.
Bolt, Fin Hex 3/8-16xl
NutCrownlock 3/8-16Unc
ScrewThdrol 3/8-16x1Ty-Tt
Footrest,RH
Footrest,LH
Saddle, SlkscrVgt
Brace, Supt 1-pcVGT Steedng
Bracket, PivotChassis Lh
Bracket, PivotChassis Rh
Bracket, EngineSupport Rear
Washer 11/32x11/16x16Ga.
Bolt, Fin Hex 5/16-18 x 3/4
FenderYTGTPNTWOiSHCup
558
Bracket,Axle Front
Bracket, SupportAxle/Engine
Bolt, Carriage 3/8-16 x 1
Bracket, Spnsn FrontLh
Bracket, Sposn FrontRh
BracketAsm.,SuspChasslaRh
ScrawThdrol. 3./8-16 x 1/2

KEY

PART

NO.

NO.

DESCRIPTION

50
52
56
58
60
63
67
68
70
84
85
86
88

152728
STD541431
155914
137113
17490620
19131614
156793
17490508 "
137159
142992
144911
74760716
STD551143

90

STD551237

Bracket,Chassis Front
Nut, Crownlock 5/16-18 Uric
BracketAsm., Susp Chassis Lh
BracketAsm., Fender
Screw Thdrol. 3/8-16 x 1-114
Washer 13/32 x lx 14 Ga.
Guile, Belt Gear Drive
Scraw "rhdml. 5/16.18 x I/2
Guide, Belt Mid Span
Stop, Over CenterMower.
Bracket, SupportTmneaxla
Belt Fin Hex 7/16-14 UNC x 1
Washer, Lock Hvy Hlcl Spr
7/16
Washer, Lock Extemat Too81
3/8
Rail, Frame Lh
Push Nut, Nylon
Screw, Thdrol Hex Head Zinc
Mwr
Washer 13/32 x 1 x 16 Ga.
Screw Hex Wshd 8-18 x 7/8
Screw Sltd H Hd W/PIn Washer
BoltFin Hex 7/16-14 x 1 Gr. 5
Cupholder YTGT
BoltShoulder5/16-18 Tr
Magnet
Stdker Plate YTGT
BracketDash Rh
BracketDash Lh
Duct, Hood Heat
Fastener Nut Pal
Pinch Welt Hood 3.5"

91
95
106

156586
105531X
138776

120
122
130
137
138
139
140
141
142
144
146
147
149

19131616
161464
17521312
74780716
163975
161330
163806
163805
161897
161900
161237
162967
164769

NOTE: Allcomponentdimensionsgivenin U.S. inches
1 Inch= 25A mm

39

TRACTOR - - MODEL NUMBER 917.273111
3ROUNDDRIVE

13
27

69
3

62

4O

TRACTOR - - MODEL NUMBER 917.273111
GROUNDDRIVE

KEY
NO.

PART
NO.

1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
21
22
23
24
25
26
27

9858M1
7563R
17490508
STD541437
STD561210
149176
12000034
140080
142509
136927
73750800
139419
138901
STD551037
143012
126909X
137104
136926
23260412
633A109
106932X
136925
136923
137552
17490528

28
29
30
34
35

73350600
137213
19131616
124236X
137648

DESCRIPTION

KEY
NO.

Key, Woodruff
Washer, Thrust,Axle
ScrewThdro15/16-18x3/4
Nut,Crownlock 3/6-16
Pin,Cotter
WheaI. Hub Assembly
Klip,Ring
Bolt,Hub
Disc, Brake
Yoke, BrakeDisc
NultockI/2-20 Unf
Washer, Special
Bushing
Wahser 13i32x13/16x16Ga.
Set, Screw 1/4-28 x 3/4
Spring
Lever,Brake
Cam, Brake Disc
Screw, Flat Head 11428 x 3/4
Gearshift,LeverAssembly
Knob
Support, Puck Brake
Puck, Brake Top
Spdng, Return
Screw, HexWshThd.
5/16-18 x 1-3/4
Nut, HexJam 3/6-16
Brake, Rod
Washer 13/32x 1 x 16Ga.
Cap, Plunger
Rod, PaddngBrake

PART
NO.

36
37
38
39
40
41
42
46
47
48

149412
121749X
150035
74321016
53C4J
73661000
8883R
145170
138228
72110612

50
51
52
53
54
55
56
57
59
60
61
62
63
64
65
66
67
68
69
117

131494
STD541437
139123
207J
161590
105706X
137153
141756
122253X
122268X
137524
STD551143
74760720
154752
67609
140296
19131312
5142H
136327
73900600

DESCRIPTION
Spring, Drive Ground
Washer 25/32 x 1-1/4 x 16 Ga.
Nyliner
Screw, Fin. #10-24 x 1
Actuator, InterlockSwitch
Lucknut #10-24
Cover, Pedal
Retainer,Spdng
Clutch ROd
Bolt, Carriage 3/8-16 x 1-1/2
Gr.5
Pulley, Idler, Flat
Nut' Cmwnleck 3/8-16 UNC
Pulley,Idler,Grooved
Washer, Hardened
Clutch, Ann Assembly
Bearing, Idler
V-Belt
Bracket,Shift ROd,Hi-Lo
Shift Rod, Hi-Lo
Spdng Clip, Connecting Link
Pulley,Transaxle
Washer, Lock 7/16
Bolt, Fin Hex 7116-14x 1-1/4
Shaft, Clutch/BrakePedal
Bolt, Shoulder
Washer, Hardened
Washer, Rat
Pin, Roll
Hub, Cover
Nut, Lock Fig. 3/8-16 Unc

NOTE: Allcomponentdimensionsgiven in U.S. inches
1 inch= 25.4 mm

41

TRACTOR
STEERING ASSEMBLY

- - MODEL NUMBER

917.273111

/

42

42

TRACTOR - - MODEL NUMBER 917.273111
STEERINGASSEMBLY

KEY
NO.

PART
NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
44
45
NOTE:

159944
Wheel, Steering
137094
A._deAsm., Front
6855M
F_ng, Grease
161849
Spinde Asm, LH
161848
SpindleAsm., RH
6266H
Beadng, Race Thrust Harden
Washer 25/32 x 1-5/8 x 16 Ca.
121748X
12000029
Ring, K,p #T5304-75
121232X
Cap,Spindle
74781044
Bolt, RnHex 5/8-11 x 2-314
136518
Spacer BearingAxle Front
73901000
Nut, Lock Range 5/8-11 Unc
121749X
Washer 25/32 x 1-114x 16 G&
STD551137
Washer, Lock _ Hlcl Spr 3/8
S'rD541537
Nut, Lock Center 3/8-24 UNF
145103
ShaftAsm., Steering
137347
Rod Asm.,3ie BallJ Ball Vgt (inc. Key No. 36-40)
137155
Draglink,Ball Joint SolidVgt
156011
Support Asm., Steering Vgt
163887
Boot,Steering
159945
Adapter,Wheel Steering
155105
Bushing,Strg. BIk
152927
Screw
STD523710
Bolt, Fin Hex 3/8-16 x I Gr. 5
159946
Cap, Wheel Steering
3366R
Baadng, Col. Strg.
17490612
Screw, Thrdrol 3/8-16 x 3/4
104239X
Bearing, Flange
12000034
Ring, Klip Truarc #5304-75
138136
Bushing,Nyliner Snap
19111610
Washer 11/32 x 1 x 10 Ga.
STD551131
Washer, Lock Hvy Hlel Spr 5/16
STD523107
Bolt, Hex Hd 5/16-18 x 3/4
138059
Gear, Sector Steering
137156
"he Rod
73360600
Jam Nut RH Thread
109850X
JointAsm. Ball RH Thread
73700600
Jam Nut LH Thread
109851X
Joint Asm. Ball LH Thread
BracketSwitchInterlockVGT 97
155246
17490508
Screw Thdrol 5/16-18 x 1/2 Tyt
160135
Extension,
Steering
Washer 13/32 x 1-1/20 x 11 Ca.
19132411
Allcomponentdimensionsgiven in U.S. inches
1 inch= 25.4 mm

DESCRIPTION

43

TRACTOR

- - MODEL

NUMBER

917.273111

ENGINE

2

76

29

\
I SPARK ARRESTER

44

KIT

TRACTOR

- - MODEL

NUMBER

917.273111

ENGINE

KEY
NO.

2
5
7
8
9
10
11
12
15
16
17
18
19
20
21
22
24
25
26
27
28
29
33
37
38
39
40
41
42
43
45
47
48
51
54
55
65
74
76
77
78

PART
NO.

DESCRIPTION

161062
13200300
151396
121361X
150828
105432X
140923
143996
151346
109227)(
106082X
161493
13290300
164067
17521312
164415
STD551237
73920600
3645J
139277
7834R
132920
STD541437
123487X
74780624
17490636
17490664
126197X
STD551143
150280
128861
142040
19132007
16123O
19131414
1328O336
19131614
162295
17490612
STD551037
164323

Engine (See Breakdown)KohlerModel No. CV22S-67544
Muffler Side 1-118"98
Elbow STD 90 Degree 3/8 -"18 NPT
MufflerAsm Guard
PulleyV-Idler
Keeper Asm. BoltEngine
Bushing
Clutch Electric
Pulley Engine VGT Elect Clutch
Tank Fuel Rear 3,50 Yt/Gt 96
Pad Spacer
Pad Spacer
Cap Asm Fuel W/Gauge
Plug Oil Drain (Order From Engine Menufacturer)
ControlThrottle
Screw SLTD Hex HD W/PIn Washer
ControlChoke
Washer Ext Tooth3/8
Nut Keps 3/8 - 24 UNF
Bushing
Stem Tank Fuel
Fuel Line
SparkArrester Kit
NutLock Hex w/Ins. 3/8 - 16
Clamp Hose
Bolt Fin Hex 3/8 - 16 x 1-1/2
Screw l-r 3/8-16 x 2-1/4 UNC
Scmw'N" 3/8-16 x 4 UNC
Washer 1-1/20D X 15/32 ID X .250
Washer Lock7/16
Bolt Hex 7/16- 20 X 4- 114Ga 5
Nut Range 1/4-20 Starter Nut
Spacer Engine
Washer 13/32 x 1-1/4 x 7 Ga.
ManifoldPipe VGT CV 1-1/8"
Washer Flat 13/32 x 7/8 x 14 Ga.
NipplePipe 4-1/2
Washer 13/32 x 1 x 14 Ga.
ElbowStreet Brass
Screw "rhdrol3/8-16 x 3/4 Ty-TT
Washer 13/32 x 13/16 x 16 Ga.
ShieldMuffler

NOTE: AUcomponentdimensionsgiven in U.S. Inches
1 ioch= 25A mm

45

TRACTOR - - MODEL NUMBER 917.273111
SEAT ASSEMBLY

KEY
NO.
1
2
3
4
5
6
7
8
10
12
13

PART
NO.

DESCRIPTION

140124
140551
140675
127018X
145006
STD541437
124181X
150176
155925
121246X
121248X

Seat
Bracket, PivotSeat
Strap, Fender
Bolt,Shoulder 5/16-18x.62
Clip, Pushln, Hinged
Nut, Crownlock 3,_-16 Unc
Spdng, SeatCprsn
Bolt 5/16-18Uncx3/4w/Sems
Pan, Seat
Bracket, MounlJ_ Switch
Bushing,Snap

KEY
NO.

PART
NO.

14
15
16
17
18

72050412
121249X
123740X
123976X
19171912

19
20
21
22

120068X
124238X
153236
s'rD541431

DESCRIPTION
Bo_Cardage 1/4-20X1-1/2
Spacer, Split
Spdng, Cprsn
Nut, Lock l/4LgeFlgGr. 5
Washer 17/32xlo3/16x12
Ga.
Knob, Seat 1/2-13Unc
Cap, SpdngSeat
Bolt, Shoulder 5/16-18
Nut. Crownlock 5/16-18 Uric

NOTE: All componentdimensionsgiven in U.S. inches
1 inch= 25.4 mm

46

TRACTOR - - MODEL NUMBER 917.273111

DECALS

16
10

6 3

21

12

1

8

KEY
NO.

PART
NO.

1
2
3
4
5

163266
164085
163916
163917
149516

6
7
8
9
10
11

133644
163210
164760
163204
156439
4900J

WHEELS

KEY
NO.

DESCRIPTION
Decal, Dash Panel
Decal, Dash
Decal, Hood, Craftsman, RH
Decal, Hood, Craftsman, LH
Decal, BatteryDNGR/PSN
ENG Asm
Decal, Maintenance
Decal, Fender
Decal, Eng
Decal, Fender, Craftsman
Decal, Fender Danger
Decal, Clutch/Brake

& TIRES

4
7

10

5

9

PART
NO.

12
14
18
19
21
23
--

146047
160397
164065
138047
163203
106202X
138311

--

157199

---

165029
165030

KEY
NO.
1
2
3
11
4
10
5
9
6

PART
NO.
59192
65139
106228x427
106277X427
8134H
7154J
106230X
105588X
278H

12
7

6856M
9040H

8
--

104757X
144334

DESCRIPTION
Decal, V-Belt Ddve Schematic
Decal, V-Belt Schematic
Decal, Insert Stag
Decal, Battery
Decal, Mower EZ3
Reflector, Taillight
Decal, Handle Lft HeightAdjust
(Lift Handle)
Pad, Footrest
Manual, Owner's(Eng)
Manual, Owners (Span)

DESCRIPTION
Cap, Valve, Tira
Stem, Valve
RimAseambly, Front
Rim Assembly,Rear
Tube, Front (Service Item Only)
Tube, Rear (Service Item Only)
Tire, Front
Tire, Rear
Fdtlng,Grease (Front Wheel
Only)
Rttlng,Grease
Beadng, Range (Front Wheal

Onh/)
Cap, Axle (FrontWheel Only)
Sealant, Tire (10 07- Tube)

NOTE: All componentdimensionsgiven in U.S. inches
1 inch= 25A mm

47

TRACTOR

- - MODEL

NUMBER

917.273111

LIFT ASSEMBLY

40

43

35 17

34

-7 --'- -

31

39

,,

8
1
1

70

\

42

3

2

6

23

22
12

15
20

48

19 18

TRACTOR - - MODEL NUMBER

917.273111

LIFT ASSEMBLY

KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
29
30
31
32
33
34
35
38
39
40
41
42
43
70
72

PART
NO.

DESCRIPI"ION

121006X
159187
159189
12000022
19292016
74780624
125631X
122365X
122364X
2876H
146704
163552
139868
140302
STD541437
674A247
STD541237
143363
STD551037
5328J
STD523710
127218
STD624008
73350800
130171
73800800
150233
110807X
19131016
137150
76020308
137167
138057
155097
123935X
17490512
73540600
19112410
123934X
145212
110452X

RodAsm., Lever
Shaft Asm., LiftVgt
LeverAsm., LiftRh
E-Ring Truam #513387
Washer 29/32 x 1-1/4 x 16 Ga.
Bolt, FinHex 3/8-16x1-1/2
Grip, Handle Ruted
Button,Plunger Plunger,Button
Spring 2-1/8"
Unk Lift
Retainer,Spdng
Arm, SuspensionVgt
Bearing
Nut, Crownlock 3/8-16 Linc
Spdng Asm., Assist Lift
Nut, HexJam 3/8-16 Unc
Bracket,Spdng Assist
Washer 13/32x13/16x16Ga.
Bolt,AdjustSpringAssist
Bolt, Fin Hex 3/8-16 x 1
Link, Front
Retainer,Spdng
Nut,Jam Hex 1/2-13 Une
Trunnion
Nut, Lock W/Wsh 1/2-13 Unc
Trunnion, infin Height
Nut, Special
Washer 13/32 x 5/8 x 16 Ga.
Spdng, CompressionInf Hgt
Pin, Cotter 3/32 x 1/2
Rod, Adj Lift
Knob, lnf 3/8-16Unc
Pointer, Height Indicator
Plug, Hole
Screw Hex Wsh 5/16-18 x 3/4
Nut, Crownlock 3/8-24
Washer 11/32x1-1i2x10Ga.
Scale, IndicatorHeight
Nut Hex Flange Lock
Nut Push Phos & Oil

NOllF_ All componentdimensionsgiven in U.S. inches
1 inch = 25A mm

49

TRACTOR

- - MODEL

NUMBER

917.273111

MOWERDECK

46
49
12
45

\
49

21

116

22

26

,27

18

5O

TRACTOR

- - MODEL

NUMBER

917.273111

MOWER DECK

KEY

PART

NO.

NO.

DESCRIPTION

1

164811

3
5
6

138457
STD624008
130832

8

850857

9

STD551137

DeckWeidment.w/Adj. GWB
46"
BracketAsm., Sway Bar
Retainer Spdng
Arm, Suspension,Rear (Sway
Bar)
Bolt, Patched 3/8-24 x 1-1/4
Gr. 8
Washer, Lock HW., Unplated
3/8
Washer, Hard Blade, Mower
Vented
Blade
Beadng, Ball, Mandrel #6204
Shaft Asm. w/Lower Beadng
(includesKey No. 12)
Housing,Mandrel
Beadng, Ball, Mandrel
Stdpper,Mower Round
Bolt, Carriage 5/16-18 x 5/8
Bolt, Hex Head, Shoulder
5/16-18
Baffle,VortexMower46"
Nut, Crownlock 5/16-18UNC
Stiffener,Bracket
Bracket,Deflector
Cap, Sleeve
Spdng, Torsion,Deflector
Nut, Push
Shield, DeflectorMower
Washer 11i32x5/8x16Ga.
Rod, Hinge
Screw ThdrolWasher Head
Washer, SpacerMower
Vented
Pulley,Mandrel
NUt,Rg. Top LockCntr. 9/16
Anchor,Spdng Deck 46"
Screw,Thdroll 3/6-16xl-3/4
Tytt
Washer 13/32 x 13/16 x 16
Ga.
Pulley,Idler, Flat
Keeper, Ball Idler

10

140286

11
12
13

163819
129895
137553

14
15
16
18
19

137152
110485X
140329
STD533106
132827

20
21
22
23
24
25
26
27
28
29
30
31

145055
STD541431
134753
131267
105304X
149287
110452X
157788
19111016
131491
157722
129963

32
33
34
35

153531
137266
144945
17490628

36

STD551037

37
38

131494
1560e6

KEY

PART

NO.

NO.

39
40

144917
137273

41

17490620

42
43
44
45
46
47
48
49
50

122052X
144949
133943
145059
137729
144959
139573
STD541437
72110612

51
52
56

153390
156493
155986X505

57
72
101
102
103
104
105
106
115
117
118
119
126
127

156941
19131616
145579
71161010
STD551110
19061216
160793
2029J
137644
133957
73930600
19121414
144948
146763

--

164825

--

143651

DESCRIPTION
Pulley,Idler, Ddven
Spdng. Secondary 44/46/50
Vent
Screw, Thdrofl 3/8-16 x 1-1/4
Tytt
Spacer, Retainer
Arm, Idler Secondary
Washer, Hardened
Cover, Mandrel Deck
Screw,Tndroll. 1/4-20 x 5/8
V-Belt, Mower, Sec_ian]
V-Bait, Mower, Pdmary
Nut, Cmwdlock 3/8-16 UNC
Bolt, Cardage 3/8-16 x 1-1/2
Gr, 5
Washer Felt
Pulley Idler 46" Pdm. Drive
Bar PnL AdJus_ngWheel
Guage
Pin Head Rivet
Washer 13/32/1/16 Ga.
Cover, Mulching
Screw
Washer, Lock #10
Washer
LatchAsm. Bagger
Nut, Weld
BOIl Shoulder
Gauge Wheel
Nut, Centedock 3/6-16 UNC
Washer 3/8x7i8x 14Ga.
Arm, idler, Pdmary Deck 46"
Pulley,Idler, V-Groove Dim.
4.25
Mower Service 46" (Standard
Deck- Order separately
mulchingand neae roller components Key Nce. 101-106

and90-95)
Mandrel Asm 44/50 Balvice
(Includea Key No6. 8-10, 1215, 31 and 33)

NOTE: Allcomponentdimensionsgiven in U.S. inches
1 inch= 25A mm

5t

TRACTOR

- - MODEL

NUMBER

917.273111

TRANSAXLE

3

7

41

52

TRACTOR

- - MODEL

NUMBER

917.273111

TRANSAXLE

KEY
NO.

PART
NO.

1
2
3
4
5
6
7
8

4197R
12000034
4199R
4216R
4215R
4217R
6256H
74020652

9
10
11
12
13
14
15
16
17
18
19

7392M
137261
4985R
6266H
4212R
137125
6276H
633A63
8118M
8740H1
122238X

20
21
22
23
24
25
26
27
28
29
3O
31

4218R
6252H1
7810H
6262H
7393R
992R1
139111
4986R
122254X
6269H
5855H
139538

32
33
34
35
36
37
38
39

6277H
4225R
7396H
4198R
4200R
739511
160789
139536

40
41
45
46
49
50
51

13320400
17580520
6271H
13060200
48951"1
4222R
1529R

DESCRIP11ON

KEY
NO.

A_deShaft
Retaining Ring
Final Dnve Gear
DifferentialGear
DifferentialPinion
DifferentialCarder
Axle ThrustWasher
Bolt, Hex Head 3/8-24 x 3-1/4
(1" Thread Length)
Steel Ball
Spdng Shift Fork Detent
Shift Fork, High-LowRange
Thrust Beating Race.
4th Reducl_n Pinion
Shaft, Brake
Snap Ring, CrescentType
High-LowRange Gears
Needle Beadng
Sintered Iron Bearing
ShiftFork Shaft, High-Low
Range
DifferentialPinionSpacer
DifferentialPinionBushing
GdpeoCentedockNut 3/8-24
Shift Fork, R.H.
Oil Seal
Sintered Iron Baadng
Shift ForkShaft
Shift Fork, LH.
Shift Shaft, High-LowRange
Oil Seal
PressureRelief Valve
Gearcese, Reverse Idler Shaft
and Beadngs, R.H. (Includes
Key No.Os 17,18, 25, 33, 50,
63, 77 and 82)
Dowel Pin
Needie Beadng
Thrust Beedng Race
4th ReductionGear Shaft
4th ReduotlonGear Spacer

PART
NO.

52
53
54
55
56
57
58
59
60
61
62
63
64

8119M
4220R
4209R
4213R
4442R
4195R
4214R
4194R
7528R
4208R
4207R
7398H
4203R

65
66
67
68
69
70
71

4204R
2898J
12000033
4205R
4206R
1370H
633A69

72
73
74
75
77
79
80
81
82
84
85
86
87
88
89

139120
4201R
12000008
1153R
6803J
1167R
73360700
6270H
136984
5384J
2978J
633A85
8739H1
4924H
19151516

90
91

110542X
19181511

92

75J

93
94
96
97
98

6274H
76020412
159783
633A109
161823

ThrustBeadngRace
Gate Lower ShiftVGT
Gearceae and Bearings,LH.
(Includes Key Numbers18, 25,
49, 50 (2), 51 and 52)
Pipe Plug 1/2-14 N.P.T.
BolLHex 5/16-18UNCx1-1/4
Oil Seal
Pipe Plug 1/4-18 N.P.T.
Needle Beating
Needle Beadng
Needle Beadng

DESCRIPTION
Needle Beadng
Thrust BeadngRace
3rd ReductionPinion, Low
4th ReductionGear
3rd Reduction Pinion Spacer
2nd Reduction Gear Shaft
Final Drive Pinion
I st ReductionGe_ Shaft
1st ReductionShaft Spacer
3rd ReductionPinionHigh
2nd ReductionGear
Needle Beadng
Low Speed Gear and 2nd
ReductionPinionCluster
Reverse Gear
Key, Hi-Pro 1/8x 17/32
Klip Ring
IntermediateSpeed Gear
High Speed Gear
Thrust Beadng Race
Intermediateand High Speed
Cluster Pinions
input Shaft
Low Speed Pinion
E-Ring
Reverse IdlerGear
Needle Beadng
Sealing Washer
Nut, Hex, Jam 7/16-20
Oil Seal
Reverse Idler Shaft
Gearshift Lever, Bent
Gearshift Cap
Gearshift Ball Cover and Pin
Shift Lever Guide Ball, Keyed
Spdng
Washer 15/32 x 15/16 x 16
Gauge
Shi_ Mechanism Seal
Washer 9/16 x 15/'16x 12
Gauge
Geamhift Gate and
Reinforcement
Shift Bag Cover Gasket
Cotter Pin 1/8 x 3/4
Screw Hx W Hd Machine
Gearshift Lever Assembly
Transaxle, 6 Speed,
Complete Assembly

NOTE: All componentdimensionsgiven in U.S. inches
1 inch= 25A mm

53

TRACTOR

- - MODEL

NUMBER

917.273111

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

_fe

xI

e--

_,.,J

I

_

I

_1--13

,\

0i|

i=

54

|

TRACTOR

- - MODEL NUMBER

917.273111

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

HEAD/VALVE/BREATHER

CRANKCASE

KEY
NO,

KEY
NO.

1.

2,

3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.

PART
NO.
24-033-03
24-041-23
24-O96-15
M-0645020
X-75-23
12-351-02
24-755-66
24-411-05
24-041-O8
24-318-12
25-186-01
24-599-01
M-0640034
12-086-16
24-755-74

21.
22.
23.
24.
25.
26.
27.

24-153-16
24-086-32
24-445-01
24-01601
24-016-02
24-017-01
24-017-02
24-032-05
235011
24-089-02
12-173-01
12-755-03
24-316-11
24-755-76

28.
29.

26-313-02
24-755-57

30.
31.
32.
33.
34.
35,
36.
37.

M-0545016
24-445-02
24-126-44
24-112-12
24-294-06
24-326-13
24-326-14
X-426-9

16.
17.
18.
19.
20.

DESCRIPTION
Wit,breather coverw/gasket
(Includes 2,3)
Gasket, breather
Cover, breather
Screw, hey..flange M6xl.0x20 (4)
Plug, allen hd. 1/8"
Ufter, valve (4)
K'_ valve train (Includes8,11,12)

PART
NO.

1.
2.

24-032-01

3.
4.
5.

24-294-13
12-380-17
24-067-13
24-067-14
24-874-01

6.

Rod,push(4)
Gasket, cylinderhead (2)
Head assembly,#2 cylinder
Arm, rocker (4)
Pivot, rockerarm (4)
Screw, hax. flange M6xl.0x34 (4)
Screw, bex. flange M10x1.5x90 (8)
Kit, valve cover- piain
(Includes 16,17)
O-Ring
Screw, shoulder (4)
Strap, lifting
Valve, exhaust(Std.) (2)
Valve, exhaust(`25) (2)
Valve, intake (Std.) (2)
Valve, intake (,25) (2)
Seal, valve stem (2)
Retainer, spdng (4)
Spring, valve (4)
Cap, va_ sprlng(4)
Kit, retainer (4)
Head assembly,#I cylinder
Kit, valve cover - breather
(inoi.16,17,28)
Grommet, rubber
breather separator
(inck_e6 28,30-33)
Screw, hex. flange MSx0.8x16 (2)
Strap, breather
Bracket,breather separator

spacer
FdtJng
Hose, breather
Hnee, breetber
Clamp, ho¢_ (2)

10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20,
21.

24-874-02
24-874-03
24o108-01
24-106--02
24-108-03
24-018-01
12-422-09
12-422-13
12-422-07
12-422-08
12-422.10
12-422-11
12-422-12
24-010-03
24089-21
52-139-09
M-0545010
24-018-04
24-402-05
12-153-01
24-126-19
12-123-04
M-0545016
12-153-02
24-038-04

22.
23.
24.
25.
26.
27.
28.

24-755-46
12-153-03
12-380-04
M-0631005
12-032-01
X-25-102
24-144-01

7.

8.
9.

DESCRIPTION
Seal, oil front
Crankcase
(USE: Miniblock24 782 05)
FAting
Pin, dowel Iocal_ng(6)
Connec_ng Rod (Std.) (2)
ConnectingRod (.P.5_2)
PistonwiRing Set (Stcl.)(2)
(includes 7,8)
Pistonw/RingSet (,25) (2)
Pistonw/RingSet (.50) (2)
Ring Set (Std.) (2)
RingSet (,25) (2)
RingSet (.50) (2)
Retainer,pistonpin (4)
Shim, camshaft (A.R.)
Shim,camshaft (A.R.)
Shim, camshaft (A.R.)
Shim, camshaft (A,R.)
Shim,camshaft
Shim, camshaft (A.R.)
Shim, camshaft (A,R,)
Camshaft
Sprint,actuating (ACR)
Plug, cup
Screw, he](.flange M5x0.8xl0 (
Retainer,reed (2)
Reed, breather (2)
O-Ring, ldwer oil fill tube
Bracket,ell filltube
Tube, oilfill
Screw, hey..flange M5x0.8x16
O-Ring, upperoilfilltube
DipsW_kassembly(Includes
22,23)
Kit, oil fillcap (Includes 23)
O-Ring, dipsUck
Pin, hitch
Washer, plain 6 mm
Seal, govemor crossshaft
Washer, plain 1/4"
Shaft,governor cross

NOTE: Allcomponentdimensionsgiven in U.SoInche_
1 inch= 25.4 mm

55

TRACTOR - - MODEL NUMBER

917.273111

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

BLOWER HOUSING

IGNITION ! ELECTRICALJ

AND BAFFLES J
/1

•

I]

|

6

19_

18--_
6

8
14

|

56

TRACTOR - - MODEL NUMBER

917.273111

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

IGNITION/CHARGING
KEY
NO.

PART
NO.

1.

54-755-15

2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.

M-0403025
X-25-92
24-112-04
25-086-47
24-157-03
12-086-14
12-468-03
X-42-15
24-025-05
25-403-03
X-25-92
24-086-18
236602
54-755-09

16.
17.
18.
19.
20.
21.

12-132-06
M-0548025
48-154-02
X-25-63
24-584-11
M-0561025

22.

M-0448010

23. 24-584-09
24. 47-154-01
25. 24-063-27
NOT ILLUSTRATED
24-126-71
X-22-11
24.176-27

26-518-28
24-113-18
12-454-01

BLOWER HOUSING & BAFFLES

DESCRIPTION

KEY
NO.

WJt,grass screen
(Includes2-4,and 24 113 18)
Screv,;hey,.cap M4x0,7x25 (4)
Washer, plain 5/16"(4)
Spacer, grassscreen (4)
Bolt,shoulder (4)
Fan
Screw, hex. flange M10x1.5x46
Washer, plain 3/8".
Key
Flywheel
Rectifier-regulator
Washer, plain3/16" (2)
Screw, phglipshd. 11-16x7/8 (2)
Connector (3 contact)
Kit, 15 amp stator
(Includes24 126 71)
Spark Plug (2)
Screw, hex. cap MSx0.8x25(2)
Clip,cable
Washer, plain1/4"
Module, ignition(2)
Screw, thread forming
MSx0.8x25 (4)
Screw, hex. flanege M4x0.7xl 0

PART
NO.

DESCRIPTION

1.

54-027-95

2.
3.

24-100-02
M-0545020

Housing, blower
(Incl.M-O545010 & 24 063 36)
Nut,plastic (2)
Screw, hex. flange M5x0.8x20

4.

M-0545016

Screw, hex. flange M5x0.Sx!6

5.
6.

M-0551016
M-0645016

Screw, hex. flange M5x0,8x16
Screw, hex. flange_M6x1.0x16

7.
8,
9.
10.
11.
12.
13.

24-14602
24-146-08
24-063-20
24-063-14
24-063-30
24-063.23
M-0545010

Plate, backing- # 2 side
Plate, backing - # 1 side
Baffle, cylinderbarrel-# 2 side
Baffle, valley - #2 side
Baffle,cylinderbarrel-# 1 side
Baffle,valley - #1 side
Screw, hex. flange M5xO.8xl0

NOT ILLUSTRATED
24-963-36
M-0545010

(2)
(5)
(6)

(2)
Baffle, blower housing
Screw, hex. flange M5xO.8xl0

(2)
WA
24-086-06

Cover, control
Screw, phillips nd. 11-16x3/4" (2

AIR INTAKE/FILTRATION

(2)

Module, speed advance
Clip, cable
Baffle, heat shield

KEY
NO.

Bracket, statorwire
Washer, lock 1/4" (2)

PART
NO.

DESCRIPTION

1.
2.

24-164-06
M-0651055

Manifold,intake
Screw, he)(.flange M6xl.0x55

3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13,
14.

24-041-01
24-041-14
24-094-13
24-041-13
24-1(79-05
24-083-05
24-063-03
230046
24-096-01
12-100-01
24-096.-65
54-755-01

15.
16.

24-153-15
25-341-03

(4)

Hameaa,widng
Lead, black (rect.-rag,4" - 18
gauge
insulatedgrip barreleyelets)
Decal, grass screen
"i3e,wire

Gasket, intake manifold(2)
Gasket, air cleaner base
Base, air cleaner
Gasket, fuel spitbackcup
Cup, fuel spltback
Predeaner, element
Element,air cleaner
Seal, breather
Cover, inner air cleaner
Wing Nut
Cover, air cleaner
Kit, knob with seal
(Includes 15 & 16)
O-Ring
Knob,cover

NO'fiE: All componentdimensionsgiven in U.S. inches
1 kid1 = 25.4 mm

57

TRACTOR

- - MODEL

NUMBER

917.273111

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

STARTING

SYSTEM

ENGINE CONTROLS

J

J
5

I

0

._!

0_,o
l -'4
[L PAN LUBRICATION

J

gfl

e--2
_3

2

17

58

TRACTOR - - MODEL NUMBER 917.273111
KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

OiLPAWLUBR_ATION

STARTING SYSTEM
KEY
NO.

PART
NO.

DESCRIPTION

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
: 11.

M-0839070
24-096-05
M-0839080
12-468-01
25-098-05
12-221-01
12-227-13
12-211-01
12-755-54
12-227-06
12-170-05

Screw, hex. flange M8x1.25x70
Cover,pinion
Screw, hey..flange M8x1.25xS0
Washer, plain 11/32" (3)
Starter, (Includes6-11)
W.d,brush
Cap
Bolt, thru (2)
Kit, drive
Cap, drive end
An'nature

KEY
NO.

::ENGINE CONTROLS
KEY
NO.

PART
NO.

DESCRIPTION

1,
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

SM-0642025
24-090-14
M-0641060
24-O89-01
25-158-08
24-079-04
25-158-11
M-O547050
24-089-03
24-126-56
M-0645016

Screw, hex. flange M6x1.0x25
Lever,governor
Nut, he)(. flange M6xl.0
Spring,linkage
Bushing,linkageretaining
Unkage, throttle
Bushing,throttlelinkage
Nut, hex. lock M5x0.8
Spdng, throttle
Bracket,control
Screw, hex. flange M6xl.0x16

12.
13.

12-237-01
M-0545016

Clamp, cable (2)
Screw, hex. flange M5x0,8x16

14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.

24-090-07
24-468-01
24-089-18
M-0446030
24-090-13
M-0545020
24-089-38
24-090-05
41-468-03
M-04030_.5
24-079-05

Lever, thorttleactuator
Washer, plain5.5 mm (3)
Spring, govemor
Nut, hex M4x0.7
Lever, throttle control
Screw, hex. flange M5x0.Sx20
Spring, throttlelimiter
Lever, choke
Washer, spdng 1/4"
Screw, hex. cap M4x0.7x25
Unkage, choke

PART
NO.

DESCRIPTION "

1.

M-0645025

Screw, hex. flange M6x1.0x25

2.
3.

M-0631005
24-19907

4.
5.
6.
7.

24-393-08
24-123-05
24-162-26
24-O43-12

Washer, plain 6 mm (2)
Pan, oilassembly
(thdudes 1,2,&4-10)
Oil pump asesmbly (thciodes5)

8,
9.
10.
11.
12.
13.
14.

12-380-01
52-448-02
12-144-02
24-153-08
X-75-32
24-136-01
52-050-02

15.
16.
17.

52-032-08
24-086-17
24-086-16

(2)

Tube,o_pickup
Screen, og
Kit, governorgear w/pth
(Includes 8)
P_ geve._ mgCaeng
Tab, Ioddng
Shaft, governorgear
O-Ring
Piog, hex. ctsk.3/8"
Nipple, ollfilter
Filter,oil
Seal, oll(PTO end)
Screw, hex. flange MSx1.25x45
Screw, hex. flange MSx1.25x45

(s)

18. Xo75-10
Plug, sq. hd. solid3/8" N.P.T.F.
NOTE: NI componentdimensionsgivenin U.S. inches
1 inch = 25.4 mm

(4)
(3)

59

TRACTOR -- MODEL NUMBER 917.273111
KOHLERENGINE-MODELNUMBERCV22S,TYPE NUMBER67544

CRANKSHAFT

[

EXHAUST

I

--1

1

FUEL SYSTEM

2

I

\

9

g

3

!
1

8

/g

7

14

6O

TRACTOR

- - MODEL NUMBER

917.273111

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

FUEL SYSTEM

CRANKSHAFT
KEY
NO.
1.
2.

PART
NO.

DESCRIPTION

24-014-72
52-139-09

Crankshaft(Includes 2)
Plug, cup

KEY
NO.

EXHAUST

PART
NO.

1.

24-853-25

2.
3.

24-041-15

KEYPART
NO.NO.DESCRIPTION
1.
2.

24-O41-02
25-072-04
24 522 16
2478205
24 755 03

Gasket, exhaust(2)
Stud, M8x1.25x33 (4)
Short Block
Miniblock
Gasket Set

5. M-0629095
6. M-0641060
7. 47-154-01
8. 24-353-03
9. X-426-9
10. 24-086-12
11. 24-393-04
12. 24-100-o1
13. 25-353-03
14. 24-050-02
NOT ILLUSTRATED
24-757-18
24-757-19
24-757-20
24-757-22

DESCRIPTION
Kit, carburetorw/gaskets
(includes2-4)
Gasket, carburetor
Carburetorassembly(For infermariononly not
available separately)
(Includes24.757-1_8;
24-053-25 24-757-19, 24-75720, 24-757-22)
Stud, M6x1.0x95 (2)
Nut, hey=flange M6xl.0 (2)
Clip,cable
Une, fuel 10-5/8" (2)
Clamp, hose (6)
Screw, hex. cap. M6x1.7x18 (2)
Pump,fuel - pulse
Nut,plastic(2)
Line,fuel 13-1/2"
Filter,fuel
Kit, overhaulw/gaskets
Kit, choke repairw/gaskets
Kit, gasket
Kit, solenoidreplacement
w/gaskets

NOTE: Allcomponent dimensionsgiven in U.S. inches
1 inch= 25.4 mm

61

SUGGESTED

,_r

GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

_

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

•

A

,j

II _
III _

Operate your Tractor up and down the face of slopes (not_i
greater thsn15O), never across the face. Make turns gradu ally to prevent tipping or loss of control. Exercise extreme

I

caution when changing direction on slopes.

--

III

III

63

Forthe repairor replacementpartsyou need
delivereddirectlyto yourhome
Call 7 am - 7 pm, 7 days a week

1-800-366-PART
(1-800-366-7278)
Para ordenar piezas con entrega
domicilio - 1-800-659-7084

a

For in-house major brand repair service
Call 24 hours a day, 7 days a week

1-800-4-REPAIR
(1-800-473-7274)
Para pedir servicio
domicilio

de reparaci6n

a

- 1-800-676o5811

For the location of a Sears Parts and
Repair Center in your area
Call 24 hours a day, 7 days a week

1-800-488-1222
mmmmmm

mmmmmm
For information on purchasing a Sears
Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

When requesting service or ordering
parts, always provide the following
information:
• Product Type
• Model Number

• Part Number
° Part Description

SE ARS
America's Repair Specialists

165029

Rev.3

07.28.98

VB/SJ/RD

PdntedinU.SJ



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