Craftsman 917273111 User Manual TRACTOR Manuals And Guides 98100098

CRAFTSMAN Lawn, Tractor Manual 98100098 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917273111 917273111 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917273111. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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Page Count: 64

Owner's Manual

CRnFTsMnli

22.0 HP

ELECTRIC START

46" MOWER

6 SPEED

GARDEN TRACiTOR

Model No.

917.273111

•Safety

•Assembly

•Operation

• Maintenance

•Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty ................................................. 2

Safety Rules ........................................... 2

Product Specifications ........................... 5

Assembly ................................................ 8

Operation..:..: ........................................ 12

Maintenance Schedule ......................... 19

Maintenance ......................................... 19

Service and Adjustments .............. :_T,.,..23

Storage ......................................... ........ 31

Troubleshooting .................................... 32

Repair Parts ......................................... 36

Parts Ordering ....................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, ifthis Craftsman Riding Equipment is main-

tained, lubricatedand tuned up according tothe instructionsin the owner's manual,

Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does not cover:. __--.

• Expendable items which become wom during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

•Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

•Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructionscontained in

the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BAI-I'ERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat-

tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty

service on your Craftsman riding equipment is available at no charge for 30 days from

the date of purchase. Please contact your nearest service center. After 30 days from the

date of purchase, warranty service is available by taking your Craftsman riding equip-

ment to your nearest Sears Service Center. (In-home warranty service will still be avail-

able after 30 days from the date of purchase but a standard trip charge will apply). This

warranty applies only while this product is in the United States. This Warranty gives you

specific legal rights, and you may also have other rights which may vary from state to

state.

Seam, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

•Read, understand, and foflowall instruc-

tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are

familiar with the instructions,to operate

the machine.

•Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

•Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

•Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

•Slow down before tuming.

•Never leave arunning machine unat-

tended. Always tum off blades, set park-

ing brake, stop engine, and remove

keys before dismounting.

•Turn off blades when not mowing.

•Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

light.

•Do not operate the machine while under

the influence of alcohol or drugs.

•Watch for traffic when operating near or

crossing roadways.

•Use extra care when loading or unload*

ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

•Use extra care with grass catchers or

other attachments, These can change

the stability of the machine.

•Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

• Do nottum on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

*Do not mow near drop.offs, ditches, or

embankments. The mower could sud*

denly turn over if awheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do nottry to stabilize the machineJ_

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult. - _ -

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

•Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

•Never allow children to operate the

machine.

•Use extra care when approaching blind

comers, shrubs, trees, or other objects

that may obscure vision.

SERVICE

•Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow engine

to cool before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel con-

tainer inside where there is an open

flame, such as a water heater.

•Never run a machine inside a closed area.

•Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

•Never tamper with safety devices. Check

their proper operation regularly.

•Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

•Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with

the engine running.

•Grass catcher components are subject

to wear, damage, and detedoration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

•Mower blades are sharp and_"_n cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

•Check brake operation frequently.

Adjust and service as required.

•Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

•Never carry children. They may fall off

and be sedously injured or interfere with

safe machine operation.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

•Mow up and down slopes (15 ° Max), not

across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Taft

grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

•Donottum on slopes unless necessary,

and then, tum slowly and gradually

downhill, if possible.

,ALook for this symbol to point out impor-

tant safety precautions. It means CAU-

TION!I! BECOME AWARE!!! YOUR SAFE-

TY IS INVOLVED.

AWARNING: The engine exhaust from

this product contains chemicals known to

the State of Califomia to cause cancer,

birth defects, or other reproductive harm.

_.CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always discon-

nect spark plug wire and place wire where

it cannot contact spark plug.

PRODUCT SPECIFICATIONS

GASOUNE 3.5 GALLONS

CAPACITY UNLEADED

AND TYPE: REGULAR

OlLTYPE SAE 10W-30

API-SF/SG/SH): (above 32°1=)

SAE 5W-30

(below 32°F)

OIL CAPACITY: W/FILTER: 4.2 PINTS

W/O FILTER: 3.7 PINTS

SPARK PLUG: Champion RC12YC

GAP: ,040")

GROUND SPEED

(MPH):

HI: LO:

0.7 1.7

1.4 3,3

2.3 5.4

REVERSE: 0.9 2.1

TIRE PRESSURE: FRONT.' 14 PSI

REAR: 10 PSI

CHARGING

SYSTEM: 15 AMPS @3600 RPM

BA'I-rERY: AMP/HR: 35

MIN. CCA: 280

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible dependability

and performance,

Should you experience any problem you

cannot easily remedy, please contact your

nearest Sears Authorized Service Center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the =SAFETY RULES".

MAINTENANCEAGREEMENT

A Sears Maintenance Agreement is avail-

able on this product. Contact your nearest

Sears store for details,

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

•Follow a regular schedule in maintain-

ing, cadngfor and using your tractor.

•Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_.WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator,

In the state of California the above is

required by taw (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark

arrester for the muffler is available through

your nearest Sears Authodzed Service

Center (See REPAIR PARTS section of

this manual),

PARTS BAG CONTENTS SHOWN FULL SIZE

((1) Shoulder Bolt

5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

(2) Screws

#10 x 5/8 I

(2) Weld Nuts _(2) Lock

#1_ Washers

i #1o

(2) Washers

3/16 x 3/4 x 16 Gauge _..,

(3) Retainer Springs

(Double Loop)

(4) Retainer Springs

___ (Single Loop)

Partspacketseparatelyincarton PartsBagcontentsnotshownfull§ize

re.l== 4

Seat

Video

Cassette

Mulcher

Plate

Parts Bag

Steering

Wheel Insert

Steering Wheel

Manual

°®

" (4) Adjusting Bar

(4) Wheels

(4) Retainer Springs

(4) Clevis Pins

(4)Locknut 3/8-16

(4) Washers 3/8 x 3/4-14

(4) Shoulder Bot

Steering

Sleeve

(2) Keys °n_

Slope Sheet

Steedng _;leeve

Extension

(2) Front Lin_

Assemblies

_(_)) nLatch H_k

Assemblies

Your new tractor has been assembled at the factory with exception of those I_ts left

unassembled for shipping purposes. To ensure safe and proper operation of your trac

all pads and hardware you assemble must be tightened securely. Use the correct tool

as necessary to insure proper tightness. Review the video cassette before you begin.

ASSEMBLY _Wheel Insert

_.._ Hex Bolt

_p._._._ Lock Washe_

Large Flat

Washer

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) 3/4" Socket w/

(1) 112"wrench ddve rachet

(1) Utility knife (1) PhillipsScrew-

(1)Pliers driver

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seatedbehind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton (See

page 6).

•Cut, from top to bottom, along lines on

all four comers of shipping carton, and

lay panels flat.

oRemove mower and package materials.

•Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

•Remove hex bolt, lock washer and large

fiat washer from steering shaft.

•Positionfront wheels of the tractor so

they are pointing straightforward.

•Slide the steering sleeve over the steer-

in_ shaft.

Align tabs and press steering sleeve

extension into bottom of steedng wheel.

Positionsteering wheel so crossbars

are horizontal (left to right)and slide

onto steering wheel adapter.

Secure steering wheel to steering shaft

with hex bolt, lock washer and large flat

washer previously removed. Tighten

securely.

iSnap steering wheel insert into center

of steedng wheel.

Remove protentive matedals from trac-

tor heed and gdll.

Steering Wheel

Wheel Adapter

Steering _Tabs

Sleeve I

Extension __-__

Shaft

Steering

Sleeve

IMPORTANT: Check for and remove an

staples in skid that may puncture tires

where tractor is to roll off skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

iress lift lever plunger and raise attac

ment lift lever to its highest position.

Release parking brake by depressing

clutch/brake pedal.

Place gearshift lever in neutral (N) po=

tion.

•Roll tractor forward off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BA'I'rERY

•Lift hood to raised position.

•If this battery is put into service after

month and year indicated on label (lab

located between terminals) charge bat

ten] for minimum of one hour at 6-10

amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for

charging instructions).

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

•Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble

shoulder bolt, Tighten shoulder bolt

securely.

•Assemble adjustment knob and flat

washer loosely. Do not tighten.

•Lower seat into operating position and

sit on seat.

•Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

•Get off seat without moving its adjusted

position.

•Raise seat and tighten adjustment knob

securely.

Seat

Seat Pan

Shoulder

Bolt

L_°_._

Adjustment Knob Flat Washer

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown in

=PRODUCT SPECIFICATIONS on page

5 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate yourtrac-

tor, check to see that the brake is propedy

adjusted. See "TO ADJUST BRAKE" in the

Service and Adjustments section of this

manual.

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designedto keep

the mower deck in proper pesffidn When

operating mower. Be sure they are proper-

ly adjusted to ensure optimum mower per-

formance.

•Slide gauge wheel bar down into brackef

channel, Be sure that gauge wheel bar

aligning holes are on top. Assemble

gauge wheels as shown using shoulder

bolts, 318 washers and 3/8-16 center

Iocknuts and tighten securely.

•For ease of mower to tractor assembly,

raise gauge wheels to highest position

and retain with clevis pins and spnng

retainers.

•Adjust gauge wheels before operating

mower. See "TO ADJUST GAUGE

WHEELS" in the Operation section of

this manual.

Retainer Spring

Shoulder Bar

Bolt

Wheel

3/8 Washer 3/8-16 Center

Locknut

INSTALLMOWERANDDRIVEBELT

Besuretractorison levelsurfaceand

mowersuspensionarmsareraisedwith

attachmentlift control.Engageparking

brake.

•Cut and remove ties securing anti-sway

bar and belts. Swing anti-sway bar to

left side of mower deck.

•Slide mower under tractor with dis-

charge guard to right side of tractor.

IMPORTANT: Check belt for proper rout-

ing in all mower pulley grooves. Install

belt into electric clutch pulley groove.

•Install one front link in top hole of the

left hand front mower bracket and left

hand front suspension bracket. Retain

with two single loop retainer springs as

shown.

•Install second front link in right hand

front suspension bracket only and retain

with single loop retainer spring as

shown.

•Slide right side of mower back and

install link in top hole of right hand front

mower bracket. Retain with single loop

retainer spring as shown.

•Turn height adjustment knob counter-

clockwise until it stops.

•Lower mower linkage with attachment

lift control.

•Place the suspension arms on inward

pointingdeck pins. If necessary, rock

and raise front of mower to align deck

pins with the holes in suspension,at'ms.

Retain with double loop retainer spring

with loops down as shown.

•Connect anti-sway barto chassis brack-

et under left footrest and retain with

double loop retainer spring.

•Turn height adjustment knob clockwise

to remove slack from mower suspen-

sion.

•Raise deck to highestposition.

•Adjust gauge wheels before operating

mower as shown in the Operation sec-

tion of this manual.

CHECK MOWER LEVELNESS - -- -

For best cutting results, mower should be

properly leveled. See =TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-

ing motion, mower drive, and mower

blade drive belts in the Service and Ad-

justments section of this manual. Verify

that the belts are routed correctly.

Double Loop

Retainer Spring

(Inward pointing

deck Front Mower

Bracket,

Suspension Front

Brackets

Chassis

Bracket

Retainer Springs

V_leel

Double Loop

Retainer Sp.dng

Anti-Sway

Bar

Pulley

Discharge Guard

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate

using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch

hook by inserting weld nut from the top

with hook pointing down. Tighten hard-

ware securely.

•Raise and hold deflector shield in up-

right position.

•Place front of mulcher plate over front of

mower deck opening and slide into

place, as shown.

•Hook front latch into hole on front of

mower deck.

•Hook rear latch into hole on back of

mower deck.

_,CAUTION: Do not remove discharge

guard from mower. Raise and hold guard

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional grass

catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

Weld Nut Hook Points

Lock

Washer Latch

_CHECKLIST

Please review the following checklist:

,/ All assembly instructions havA h,=_n

completed.

/No remaining loose pads in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were ovednflat-

ed at the factory),

/Be sure mower deck is propedy leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be propedy inflated

for leveling).

,/Check mower and drive belts. -B_ sure

they are routed propedy around pulleys

and inside all belt keepers.

/Check widng. See that all connections

are still secure and wires are propedy

clamped.

While leaming how to use your tractor, pay

extra attention to the following important

items:

,/" Engine oil is at proper level.

/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

Mulcher

Plate

Lock

Washer

Deflector

Latch

Hooks

Thesesymbolsmayappearonyourtractoror inliteraturesuppliedwiththepr_"duct.

Learnand understandtheirmeaning,

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

REVERSE FORWARD FAST SLOW

OIL PRESSURE LIGHTS ON

®OVER TEMP IAlm

LIGHT

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

N H

A'CrACHMENT REVERSE NEUTRAL HIGH

CLUTCH ENGAGED LOW PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

A3-1"ACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER,KEEP HANDSAND FEET AWAY FREE WHEEL

(AutomaticModelsonly)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the Iocations_f

various controls and adjustments. Save this manual for future reference.

Ignition

Switch

Ught Switch

Position

Ammeter

Attachment

Clutch Switch

Throttle Control

Clutch/Brake

Pedal

Uft Lever

Plun=ger .

Attachment

Lift Lever

Choke Brake

Control

Gear Shift

Lever

Height

Adjustment Lever

Knob \

Our tractors conformto the safety standards of the American

National Standards Institute.

ATFACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other at-

tachments mounted to your tractor.

LIGHT SWITCH: Tums the headlights on

and off.

THROTTLE CONTROL: Used to control

engine speed.

CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and

starting the engine.

CHOKE CONTROL: Used when starting a

cold engine.

HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

GEARSHIFT LEVER: Selects the speed

and direction of the tractor.

RANGESHIFT LEVER: Allows high (H)

and low (L) speed for all forward and

reverse gears.

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment liftlever when changing its

position.

IGNmON SWITCH: Used for starting and

stopping the engine.

AMMETER: Indicates battery charging (+)

or discharging (-).

PARKING BRAKE: Locks clutch/brake

into the brake position.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustmedt_-or

repairs. We recommend a wide vision safety mask over spectacles, or stan-

dard safety glasses.

HOW TO USE YOUR TRACTOR

Your tractor is equipped with an operator

presence sensing switch. When engine is

running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

TO SET PARKING BRAKE

•Depress clutch/brake pedal into full

=BRAKE* position and hold.

•Place parking brake lever in "EN-

GAGED" position and release pressure

from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure

parking brake will hold tractor secure.

Throttle Push-In to Attachment Clutch

Control Switch Pull Out To

\ "Engage"

=Brake"

Position

Brake

"Engaged_Pos_on

=Disengaged'

Pedal =Ddve" Position

Position

STOPPING

MOWER BLADES -

•To stop mower blades, move attach-

ment clutch switch to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress

clutch/brake pedal into full =BRAKE* po-

sition.

•Move gearshift lever to neutral (N) posi-

tion.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may caus_ _ngine to

"backfire".

•Turn ignition key to "OFF' position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

•Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will cause

the battery to be discharged, (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engirm run-

ning, hot engine exhaust gases may

cause =browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

_. CAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position; to empty grass

catcher, etc.

THROI-rLE CONTROL

Always operate engine at full throttle.

•Operating engine at less than full throt-

tle reduces the battery charging rate.

•Full throttle offers the best bagging and

mower performance.

CHOKE CONTROL

Use choke control whenever you are start-

ing a cold engine. Do not use to start a

warm engine.

•To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the gearshift lever.

•Start tractorwith clutch/brake pedal

depressed and gearshift lever in neutral

(N)position.

• Move gearshift and range shift levers to

desired position.

•Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shortenthe useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turn-

ing the height adjustment knob in

desired direction.

•Tum knob clockwise (G) to raise cutting

height.

The cutting height range is approximately

1-112" to 4-1/2". The heights are meao

sured from the ground to the blade tip with

the engine not running. These heights are

approximate and may vary depending

upon soil conditions, height of grass and

types of grass being mowed.

•The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches during

hot months. For healthier and better

looking lawns, mow often and after

moderate growth.

•For best cutting pedormance, grass

over 6 inches in height should be

mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are propedy adjusted

when they are slightly oft the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain condi-

tions.

•Be sure tractor is on a flat level surface.

•Lower mower and adjust mower to

desired cutting height.

• Remove retainer spring and clevis pin

which secure each gauge wheel bar,

• Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in

bracket and gauge wheel bar and insert

clevis pin. Gauge wheels should be

slightly off the ground.

• Replace retainer spring into clevis pin,

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of

the mower deck.

Retainer spring

Clevis Pin

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

•Select desired height of cut.

•Lower mower with attachment lilt con-

trol.

• Start mower blades by engaging attach-

ment clutch control.

• TO STOP MOWER BLADES - disen-

zage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge

guard in place. Attachment Uft Lever

Attachment Clutch High Position

Switch Pull Out T_ /,_LoW

..':/ Position

- _:."._Discharge

Pus.l To

TO OPERATE ON HILLS

_,CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope. Use the slope

guide provided at the back of this manual.

•Choose the slowest speed before start-,

ing up or down hills.

•Avoid stopping or changing speed on

hills.

•If slowing is necessary, move throttle

control lever to slower position.

i f stopping is absolutely necessary, pusl-

clutch/brake pedal quiddy to brake posi-

tion and engage parking brake. .

Move gearshift lever to 1st gear anCl

range shift lever to low (L) position. Be

sure you have allowed room for tractor

to rol/slightly as you restart movement.

•To restart movement, slowly release

parking brake and clutch/brake pedal.

•Make all turns slowly.

TO TRANSPORT

•Raise attachment lift to highest position

with attachment lift control.

•When pushing or towing your tractor, be

sure gearshift lever is in neutral (N)

position.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage .

when transporting your tractor on a trUCK

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER

ATTACHMENTS

Towonlytheattachmentsthat are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy of

a load, while on a slope, is dengemus.

1ires can lose tractionwith the ground and

cause you to lose controlof your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

•Check engine oil with tractor on level

ground.

•Unthread and remove oil fill cap/dip

stick; wipe oil off. Reinsert the dipstick

into the tube and rest oil fill cap on the

tube. Do not thread the cap onto the

tube. Remove and read oil level. If nec-

essary, add oil until =FULL" mark on

dipstick is reached. Do not overfill.

•For cold weather operation you should

change oil for easier starting (See =OIL

VISCOSITY CHART" in the Customer

Responsibilities section of this manual).

•To change engine oil, see the Customer

Responsibilities section in this manual.

ADD GASOLINE

•Fill fuel tank. Use fresh, clean/regular

unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will

increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tempera-

turas below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

,_dAweather starting.

RNING: Expedence indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids dudng storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and le

it run until the fuel lines and carburetor ar_

empty. Use fresh fuel next season. See

Storage Instructions for additioea4-

information. Never use engine or

carburetor cleaner products in the fuel

_k or permanent damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use

gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

•Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

•Place gear shift lever in neutral (N)

position.

•Move attachment clutch to =DISEN-

GAGED" position.

•Move throttle control to fast position

•Pull choke control out for a cold engine

start attempt. For a warm engine start

attempt the choke control may not be

needed.

NOTE: Before starting, read the warm ant

coldstarting procedures below.

•Insert key into ignitionand tum key

clockwise to =START" positionand

release key as soon as engine starts.

Do not run starter continuouslyfor more

than fifteen seconds per minute. If the

engine does not start after several

attempts, push choke control in, wait a

few minutes and try again. If engine still

does not start, pullthe choke control out

and retry.

WARM WEATHER STARTING (50° F

AND ABOVE)

•When engine starts, slowly push choke

controlin untilthe engine begins to run

smoothly. If the engine starts to run

roughly,pull the choke control out slight-

ly for a few seconds and then continue

to push the control in slowly.

•The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50 ° FAND

BELOW)

•When engine starts, slowly push choke

control in until the engine begins to run

smoothly. Continue to push the choke

control in small steps allowing the

engine to accept small changes in

speed and load, until the choke control

is fully in. If the engine starts to run

roughly, pull the choke control out slight-

ly for a few seconds and then continue

to push the control in slowly. This may

require an engine warm-up peried from

several seconds to several minutes,

depending on the temperature.

• The attachments can be used during

the engine warm-up period and may

require the choke control be pulled out

slightly.

NOTE: A high altitude (above 3000 feet)

or in cold temperatures (below 32 F) the

carburetor fuel mixture may need to be

adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

MOWING TIPS

•Tire chains cannot be used when the

mower housing is attached to tractor.

•Mower should be properly leveled for

best mowing performance. See =TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

•The left hand side of mower should be

used for trimming.

•Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right ofthe tractor.

This will result in a more even distribu-

tion of clippingsand more uniform cut-

ting.

• When mowing large areas, start by turn-

ing to the right so that clippings will dis-

charge away from shrubs, fences, drive-

ways, etc. After one or two rounds_,mow

in the opposite direction making=Teft

hand tums until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possi-

ble fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

•Do not mow grass when it is wet. Wet

grass will plug mower and leave unde-

sirable clumps. Allow grass to dry

before mowing.

•Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by se-

lecting alow enough gear to give the

mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-upgrass and

trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse intothe

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highestengine (blade)

speed as this will provide the best recut-

ring action of the blades.

•Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early

afternoon. At this time the grass has

dried and the newly cut area will notbe

exposed to the direct sun.

•For best results, adjust the mower cut-

ting height so that the mower cutsoff

onlythe top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass condi-

tions may require that an area be

mulched a second time to completely

hide the clippings. When doing a see-

ond cut, mow across or perpendicular to

the first cut path.

•Change your cuffing pattem from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

CUSTOMER RESPONSIBILITIES

Check Tim Pressure

Check Op_ator Presence and ii_

Tfnmdoc_systems

R Ched(forLooseFasteners _1_7

TLubrication Chart :ll_

0 Check Battery Level

Raean Sstteryand'l'errrCr_s_echarge II,/'

Check Transaxle Cooling

Adjust Bade Belt(s) Tensk)n _s -

Adjust Motion Drive Belt(s) Tension II_,

cr,ck E_,,, (_l L_,,= V' V'

i E c_eanAirRlter

Nclean_r Screen

I G 0nspectMuffler/SparkArrester I_

I Replace Oil Rner (if equipped) I_tz

! N Clean Engine C°°llng Fin_ _=

Replace Spark Plug

Replace Air Filter Paper Cartridge _2

Replace Fuel Rner

1 .Chlmgemofllohetlwhenoperattngunderit14Nr_fo_lorinhighambtenttemper=_. 5-ffequlpc_d_hIK_ustablesystem.

2-Sew_cl more often v/_en opersting m dL.ty or dusty cx)ndt_or4,

3 - if equipped w;_ o_ fdter. _oil eve.y 50 hours.

4 - Replace bte,des m.o_ ohen "_*_m m_vlng bt ta=_dy =oq.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructed in this manual. Some

adjustments will need to be made pedodi- _Front Wheel

6-Not required=equ_ped ',4_ .'_n_ b=tten

7 - T_ fro_t rod=f4"_t bolt to 35 It.4b_ maxl_m_.

Do not o_,_e_.

callyto propedy maintain your tractor. Beadng Ze_

All adjustments in the Service and _,_

Adjustments section of this manual should

be checked at least once each season. OSteedr

• Once a year you should replace the Sector

spark plug, clean or replace air filter, and Gear

check blades and belts for wear. A new Teeth

spark plug and clean air filter assure

proper air-fuel mixture and help your

Ii!

"-: j

engine run better and last longer. OSAE 30 Motor Oil API SF/SG/SH

_Engine

._Che<:k/Add

Transexle Rui

BEFORE EACH USE

• Check engine oil level.

•Check brake operation.

•Check tire pressure.

•Check operator presence and intedock

systems for proper operation.

• Check for loose fasteners.

• General Purj09seGrease

eRefer to Maintenance "ENGINE" Section

OSprey silicone lubdant (Move Bootsto Lubdcate)

IMPORTANT: Do not oil or grease the pivot point

which have special nylon bearings. Viscous lubr

cants will attract dust and dirt that will shorten th

life of the self-lubricating bearings. If you feel the

must be lubricated, use only a dry, powdere

graphite type lubdcant sparingly.

TRACTOR

Alwaysobservesafetyruleswhenper-

forminganymaintenance.

BRAKEOPERATION

If tractorrequiresmorethansix (6)feet

stoppingdistanceat highspeedmhighest

gear, then brake must be adjusted. (See

"TO ADJUST BRAKE in the Service and

Adjustments section of this manual).

TIRES

•Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS"

on page 3 of this manual).

•Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

•Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter-

lock systems are working propedy. If your

tractor does not function as described

below, repair the problem immediately.

•The engine should not start unless the

clutch/brake pedal is fully depressed

and attachment clutch control is in the

disengaged position.

•When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

•When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

•The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

•Raise mower to highest position to allow

access to blades.

•Remove hex bolt, lock washer and flat

washer secudng blade.

•Install new or re,sharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assem-

bly, center hole iR blade must align with

star on mandrel assembly.

•Reassemble hex belt, lock washer and

flat washer in exact order as shown.

• Tighten belt securely (27-35 FL Lbs.

torque).

IMPORTANT: Blade belt is Grade 8 heat

treated.

Trailing Edge Up Mandrel_embly

Center

Hole

Flat Washer

Lock Washer_ Star

_-_-H ex Bolt

*A Grade 8 heat treated bolt can be

identified by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend_harpening

blade, but if you do, be sure the blade is

balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

•The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while it is on the mower.

•To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone baiancer,

follow the instructions supplied with bal-

ancer).

•Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade

is balanced, it should remain in a hori-

zontal position. If either end of the blade

moves downward, sharpen the heavy

end until the blade is balanced.

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

Center Hole

5/8" Bolt

or Pin

Blade

BATTERY

Your tractor has a battery charging system

which is sufficientfor normal use.

However, pedodic charging of the battery

with an automotive charger will extend its

life.

Keep battery and terminals clean.

Keep battery bolts tighL

Keep small vent holes open.

Recharge at 6-10 amperes for I hour.

TO CLEAN BAI-FERY AND TERMINALS

Corrosion and dirt on the battery and ter-

minals can cause the battery to =leal¢'

power.

: Remove terminal guard.

Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

•Rinse the battery with plain water and

dry.

• Clean terminals and battery cable ends

with wire brush until bright.

• Coat terminals with grease or petroleum

jelly.

•Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manu-

al).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

CHECK TRANSAXLE OIL LEVEL

• Block up rear axle securely.

•Remove left rear wheel by removing

hub bolts.

•Remove filler plug from transaxle. Oil

level must be even with plug threads. If

necessary, fill with SAE 30 motor oil,

API SF, SG or SH. Replace filler plug.

•Reassemble wheel to hub.

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/dip-

stick securely each time you check the oil

level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF, SG, or SH.

•Be sure tractor is on level surface.

•Oil will drain more freely when warm.

•Catch oil in a suitable container.

•Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

•After oil has drained completely, replace

oil drain plug and tighten securely.

• Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" on page 5 of

this manual.

•Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube

when taking reading. Keep oil at

"FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

Oil Drain Plug

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG, or

SH. Select the oil's SAE viscositygrade

according to your expected operating tem-

perature.

Oil Fill

Screen Cap/Dips_k

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from over-

heating. Clean with awire brush or com-

pressed air to remove dirt and stubborn

dried gum fibers.

CLEAN AIR INTAKE/COOUNG AREAS

To insure proper cooling, make sure the

grass screen, coolingfins, and other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty,dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the coolingfins

and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

coolingfins, and/or cooling shrouds re-

moved will cause engine damage due to

overheating.

AIR FILTER

Your engine will not run propedy using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty

conditions.

• Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

•Slide foam pre-claaner off cartridge.

•Wash it in liquid detergent and water.

•Squeeze it dry in a clean cloth. Allow it

to dry.

•Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

•Replace a dirty, bent, or damaged car-

tridge.

Cartridge

Foam

Pre-deaner

Cartridge

Plate

Rubber

Se_

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will damage

the cartddge.

• Remove nut and cartridge plate.

• Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

•Check rubber seal for damage and

proper positionaround stud. Replace if

necessary.

•Reassemble air cleaner, cartridge plate,

and nut.

•Reinstall air cleaner cover and secure

by tightening knob.

ENGINE OIL FILTER

Replace the engine oil filter every season

or with every second oil change if the trac-

tor is used more than 100 hours in one__

year.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-

ate a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

on page 5 of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

•With engine cool, remove filter and plug

fuel line sections.

•Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

•Be sure there are no fuel line leaks and

clamps are properly positioned.

CLEANING

•Clean engine, battery, seat, finish, etc.

of all foreign matter.

•Keep finished sudeces and wheels free

of all gasoline, oil, etc.

•Protect painted surfaces with automo-

tive type wax.

We do not recommend usinga garden

hose to clean your tractor unlessthe elec-

trical system, muffler,air filter and P.,_re-

tor are covered to keep water out. _/_.ter

in engine can result in a shortened engine

life.

_CAUTION: Before performing any service or adjustments:

•Depress clutch/brake pedal fully and set parking brake.

•Place gearshift lever in neutral (N) position.

•Place attachment clutchin =DISENGAGED" position.

•Tum ignition key =OFF_and remove key.

•Make sure the blades and all moving parts have completely stopped. _ _

•Disconnect spark plug wire from spark plug and place wire where it cannot come

in contact with plug.

TRACTOR

TO REMOVE MOWER

•Place attachment clutch in =DISEN-

GAGED" position.

•Turn height adjustment knob to lowest

setting.

•Lower mower to its lowest position.

•Remove retainer spring holding anti-

swaybar to chassis bracket and disen-

gage anti-swaybar from bracket.

•Remove retainer springs from suspen-

sion arms at deck and disengage arms

from deck.

•Raise attachment lift to its highest posi-

tion.

•Remove two retainer springs from each

front link and remove links,

•Slide mower forward and remove belt

from electric clutch pulley.

•Slide mower out from under dght side of

tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links.

TO INSTALL MOWER

Follow procedure described in =INSTALL

MOWER AND DRIVE BELT" in the

Assembly section of this manual.

Adjustment

Nuts

Suspension

Arms

Uft

Unks Front Mower

Bracket

Front

Bracket

Chassis

Retainer

Spring

Anti-Sway

Bar

Front

Suspension

Bracket

--_Retalner

Springs

Mower

Bracket

Retainer

Springs 23

TO LEVELMOWERHOUSING

Adjustthemowerwhiletractoris parked

onlevelground ordriveway.Makesure

tiresareproperlyinflated(See=PROD-

UCT SPECIFICATIONS"). If tires are

over or underinflated, you will not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

•Raise mower to its highest position.

•Measure height from bottom of deck

cud to ground level at front comers of

mower. Distance =A" on both sides of

mower should be the same.

•If adjustment is necessary, make adjust-

ment on one side of mower only.

•To raise one side of mower, tighten lift

link adjustment nut on that side.

•To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 3/16".

•Recheck measurements after adjusting.

Bottom

of Cud _ _ _ olfCurl

Suspen_on

Arm

Check adjustment on rightside of tractor.

Measure distance =F" directlyin front of

and behind the mandrel at bottog_=dge of

mower housing as shown.

•Before making any necessary adjust-

ments, check that both front linksare

equal in length.

•If linksare not equal in length, adjust

one link to same length as other link.

•To lower front of mower housing, loosen

nut =G"on bothfront linksan equal

number of tums.

•When distance =F" is 1/8" to 1/2" lower

at front than mar, tighten nut =H" against

trunnion ()n both front links.

•To raise front of mower housing,loosen

nut =H"from trunnionon both fr6nt links.

Tighten nut =G"on both front linksan

equal number of turns.

•When distance "F" is 1/8" to 1/2" lower

at front than rear,tighten nut =H"

against trunnionon both front links.

NOTE: Each full tum of nut "G" will

change dim. "F" by approximately 3/8".

•Recheck side-to-side adjustment.

Mandrel

Both Front LinksShould be Length

Uft Unk Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust-

mant is necessary, be sure to adjust both

front links equally so mower will stay level

side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so the

front is approximately 1/8" to 1/2" lower

than the rearwhen the mower is in its

highest position.

Unks

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

•Park tractor on a level surface. Engage

parking brake.

• Remove screws from left hand mandrel

cover and remove cover.

•Roll belt over the top of left hand man-

drel pulley.

• Remove belt from electric clutch pulley.

• Remove belt from idler pulleys.

•Remove any dirt or grass clippings

which may have accumulated around

mandrels and entire upper deck sur-

face.

•Check pdmary idler arm and two idlers

to see that they rotate freely.

•Be sure spdng is securely hooked to pd-

mary idler arm and bolt in mower hous-

ing.

MOWER DRIVE BELT INSTALLATION

•Install belt in both idlers. Make sure belt

is in both belt keepers at the idlers as

shown.

• Install new belt onto electdc clutch pul-

ley.

•Roll belt into upper groove of left hand

mandrel pulley.

• Carefully check belt routing making sure

belt is in the grooves correctly and

inside belt keepers.

•Reassemble left hand mandrel cover.

Left Hand Screws

Mandrel

Cover _

'i ,

Idler

Pulleys Electric

Clutch

Mower

Drive Belt

Left

Mandrel

Idler Arm Belt

Keepers

TO REPLACEMOWERBLADEDRIVE •

BELT

Park the tractor on level surface. Engage •

parking brake.

• Remove mower drive belt (See "TO •

REPLACE MOWER DRIVE BELT" in

this section of this manual).

•Remove mower (See "TO REMOVE

MOWER" in this section of this manual).

•Remove screws from right hand man-

drel cover and remove cover. Unhook

spring from bolt on mower housing.

•Carefully roll belt off right hand mandrel •

p_.ulley.

• Hemove belt from center mandrel pul-

ley, idler pulley, and left hand mandrel •

pulley.

•Remove any did or grass which may

have accumulated around mandrels and

entire upper deck surface.

Left Hand

Check secondary idler arm and idler to

see that they rotate freely.

Be sure spring is hooked in secondary

idler arm and sway-bar brackeL _l-,--

Install new belt in lower groove of left

hand mandrel pulley, idler pulley, and

center mandrel pulley as shown.

Roll belt over ri_/hthand mandrel pulley.

Make sure belt =sin all grooves properly.

Reconnect spring to bolt in mower

housing and reinstall right hand mandrel

cover.

Reinstall mower to tractor (See

=INSTALL MOWER AND DRIVE BELT"

in the Assembly section of this manual).

Reassemble mower drive belt (See =TO

REPLACE MOWER DRIVE BELT" in

this section of this manual).

Mower Blade Center

Ddve Belt Mandrel Idler

Pulley

Right Hand

Idler Arm

Anti-Sway-Bar

Bracket Screw

TO ADJUST ATTACHMENT CLUTCH

The electric clutch should provide years of

service. The clutch has a built-in brake

that stops the pulley within 5 seconds.

Eventually, the intemal brake will wear

which may cause the mower blades to not

en_age, or, to not stop as required.

Adjustments should be made by your

nearest authorized service center/depart-

ment.

•Make sure attachment clutch and igni-

tion switches are in "OFF" position.

•Adjust the three nylon Iocknutsuntil

space between clutch plate and rotor

measures .012" at all three slot Ioca-

tions cut in the side of brake plate.

Rotor Clutch Plate

NOTE: After installinga new electric

clutch, run tractor at full throttle and

engage and disengage electric clutch 10

cycles to wear in clutch plate.

Slot(3)

Nylon Locknut (3)

TO ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the left

side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in high-

est gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage

parking brake.

• Measure distance between brake oper-

ating arm and nut =Au on brake rod.

•If distance is other than 1-3/4", loosen

jam nut and tum nut "A" until distance

becomes 1-3/4". Retighten jam nut

.012" against nut =A'.

•Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6)feet in highest gear,

Brake Plate further maintenance is necessary.

Contact your nearest authorizedser-

vice center/department.

TO REPLACEMOTIONDRIVEBELT

Parkthetractoron levelsurface. Engage

parkingbrake. Foreaseofservicethere

isa beltinstallationguidedecalonbottom

ofleft footrest. It isnot necessaryto

removemower.

BELT REMOVAL-

•Engage parking brake (creates slack in

belt).

•Remove mower drive belt from electric

clutch pulley only (See "TO REPLACE

MOWER DRIVE BELT" in this section of

this manual).

•Roll motion drive belt off transaxle pul-

ley.

iRoll belt off clutching idler pulleys, then

off engine pulley and front V-idler pulley.

Pull belt out of all belt keepers.

BELT INSTALLATION -

•Place V part of belt intogroovas on

engine pulley and front V-idler, making

sure to route belt inside of belt keepers.

•Put belt coming from V-idler above

midspen belt keeper, then onto clutch-

ing idler pulleys as shown.

•Make sure V part of belt engages V-

idler.

•Place belt around transaxle pulley,

beginning at top.

V part of belt should engage transaxle

pulley.

• Place long lower section of belt through

loop in midspan belt keeper.

•Check to be sure belt is on proper side

of all belt keepers.

•Reinstall mower drive belt onto electric

clutch pulley.

IMPORTANT: Check brake adjustment.

Engine

Pulley

Clutching

Idler

Clutching Belt

Rat ldler ,Keeper

V-Idler

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are tLoLhori-

zontal (left to right) when wheels are posi-

tioned straight forward, remove steering

wheel and reassemble per instructions in

the Assembly section of this manual.

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper

steering operation. Toe-in was set at the

factory and adjustment should not be nec-

essary. If parts in the front axle or steering

mechanism have been replaced or dam-

aged, check toe-in and adjust if necessary,

TO CHECK TOE-IN

• Position front wheels straigritTlh'ead.

• Measure distance between wheels at

front and rear of tires (dimensions "A"

and "B").

•Front dimension "A" should be 1/8" to

1/4" less than rear dimension "B".

TO ADJUST TOE-IN

•Loosen jam nuts at adjustment sleeves

on tie red.

• Adjust tie rod until dimension "A" is 1/8'

to 1/4" less than dimension "B".

•Tighten jam nuts securely.

FRONT WHEEL CAMBER

The front wheel camber is not adjustable

on your tractor. If damage has occurred t

affect the front wheel camber, contact yoL

nearest authorized service center/depart-

men

--A--

Keeper

! _ iBelt

•, _L.__EnginelTwists Belt

•-I- • --Pulley I Keeper

_'__ V-Idler Pulley

As Viewed from Bottom Jam Nuts

TO REMOVEWHEELFORREPAIRS

FRONT WHEEL

• Block up axle securely.

• Remove axle cover, retaining ring and

washers to allow wheel removal.

• Repair tire and reassemble.

• Replace washers and snap retaining

ring securely in axle groove.

•Replace axle cover.

REAR WHEEL -

•Block rear axle securely.

• Remove five (5) hub boltsto allow

wheel removal.

•Repair tire and reassemble. Replace

and tighten hub bolts securely.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Washers

Retaining _

Ring

Axle Cover

TO START ENGINE WITH A WEAK

BATTERY

ACAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from batter-

ies. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BA'I-rERY" in the MAINTENANCE sec-

tion of this manual).

If =jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor Is equiped with

a 12 volt negative grounded system. The

other vehical must also be a 12 volt nega-

tive grounded system. Do not use your

tractor battery to start other vehicals.

TO ATTACH JUMPER CABLES -

•Connect each.end of the RED cable to

the POSITIVE (+) terminal of each bat-

tery, taking care not to short against

chassis.

•Connect one end of the BLACK cable to

the NEGATIVE (-) terminal of fully

charged battery.

•Connect the other end of the I_"_CK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

•BLACK cable first from chassis and

then from the fully charged battery.

•RED cable last from both batteries.

=Positive" (+) =Negative" (-)

L.H. Panel i--_-_l .- _ "

REPLACING BATTERY

4kCAUTION: Do not short battery termi-

nals by allowing awrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

•Lift hood to raised position.

• Remove terminal guard.

•Disconnect BLACK battery cable then

RED battery cable and carefully remove

battery from tractor.

•Install new battery with terminals in

same position as old battery.

•Reinstall terminal guard.

•First connect RED battery cable to posi-

tive (+) battery terminal with hex belt

and keps nut as shown. "lighten secure-

ly.

•Connect BLACK grounding cable to

negative (-) battery terminal with

remaining hex belt and keps nut.

Tighten securely.

•Close terminal acceas doors.

Keps

Terminal

Access

Door

Hex Bolt

:'ositive

Terminal

Guard Negative

(Black) Cable

TO REPLACEHEADLIGHTBULB

• Raisehood.

•Pull bulb holder out of the hole in the

backside of the grill. - ._ :,

•Replace bulb in holder and push bulb

holder securely back into the hole in the

backside of the grill.

•Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may. cause your

tractor to run poody, stop running, or pre-

vent it from starting. •

•Check wiring. See electrical wiring dia-

gram in the Repair Parts section of this

manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

formed by an authodzed engine manufac-

turar's service outlet.

TO REMOVE HOOD AND GRILL

ASSEMBLY

•Raise hood.

.* Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

•To replace, reverse above procedure.

_.\ . Hood

ENGINE

Maintenance, repair, orreplacement of the

emission control devices and systems,

wh'w,hare being done at the customers

expense, may be performed by any non-

road engine repair establishment or indi-

vidual Warranty repairs must be per-

formed by an authorized engine manufao

turer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

•With engine not running, move throttle

control lever to fast position.

•Check that speed control lever is

against stop,screw. If it is not, loosen

casing clamp screw and pull throttle

cable until lever is against scr__R_.

Tighten clamp screw securely.

Idle Fuel

Adjusting Idle Speed

Needle Screw

Control

Cable

sto_

Clamp Screw Choke Control Cable

TO ADJUST CHOKE CONTROL

The choke control has been preset at the

factory and adjustment should notbe nec-

essary,check adjustment as described

below before loosening cable. If adjust-

ment is necessary;procaed as follows:

•With engine not running,movechoke

control (located on dash panel) to full

choke position.

• "Remove a_ cleaner cover,.f'dterand car-

tddge plate to expose carburetor choke

(See =AIR FILTER" in the Customer Re-

sponsibilitiessection of this manual).

•Choke should be closed. If it is not,

•loosen casing clamp screw and move

choke cable until choke is completely

closed. T_jhten casing clamp screw se-

curaly.

•Reassemble air cleaner.

Closed for Full

TO ADJUST CARBURETOR

The carburetor has been present at the

factory and adjustment should not be nec-

essary. However, minor adjustment may

be required to compensate for differences

in fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed

as follows:

In general, tuming the adjusting needles

in (clockwise) decreases the supply of fuel

to the engine giving a leaner fuel/air mix-

ture. Turning the adjusting needles out

(counterclockwise) increases the supply of

fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if

screw is tumed in too tight.

PRELIMINARY SETTING -

•Be sure you have a clean air filter, and

the throttle control cable is adjusted

properly (see "TO ADJUST THROI-I'LE

CONTROL CABLE" in the Service and

Adjustments section of this manual).

•With engine off turn idle fuel adjusting

needle in (clockwise) closing it finger

tight and then turn out (counterclock-

wise) 1 tum.

FINAL SE'I-rlNG -

•Start engine and allow to warm for five

minutes. Make final adjustments with

engine running and shift/motion control

lever in neutral (N) position.

•The high idle is set at the factory and

cannot be adjusted.

•Idle speed _ettina - With throttle control

lever in slow position, engine should

idle at 1200 RPM. If engine idles too

slow or fast, tum idle speed adjusting

screw in or out until correct idleis

attained.

•Idle fuel needle settina - With throttle

control lever in slow position, tum idle

fuel adjusting needle in (clockwise) until

engine speed decreases end then tum

out (counterclockwise) approximately

314tum to obtain the best low speed

performance.

•Recheck idle speed. Readjust if neces-

sary.

ACCELERATION TEST -

•Move throttle control lever from-Slow to

fast position. If engine hesitates or dies,

tum idle fuel adjusting needle out

(counterclockwise) 1/8 tum. Repeat test

and continue to adjust, if necessary,

until engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust-damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the facory high speed set-

ting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact your nearest authorized

service center/department, which has

proper equipment and experience to make

any necessary adjustments.

Immediately prepare your tractorfor stor-

age at the end of the season or if the trac-

tor will not be used for 30 days or more.

_CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before stor-

ing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. This will allow you to clean it thor-

oughly. Remove all dirt, grease, leaves,

etc. Store in a clean, dry area.

• Clean entire tractor (See "CLEANING"

in the Maintenance section of this man-

ual).

•Inspect and replace belts, if necessary

(See belt replacement instructionsin the

Service and Adjustments section of this

manual).

•Lubricate as shown in the Maintenance

section of this manual.

•Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

•Touch up all rusted or chipped paint sur-

faces; sand lightlybefore painting.

BATrERY

•Fully charge the battery for storage,

•After a period of time in storage, battery

may require recharging,

•To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of

this manual).

•After cleaning, leave cables disconnect-

ed and place cables where they cannot

come in contact with battery terminals.

•If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

filter, fuel hose, or tank during storage.

Also, experience indicates that alt_ff-ol :

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation of

acids during storage. Acidic gas can dam-

age the fuel system of an engine while in

storage.

•Drain the fuel tank.

•Start the engine and let it run until the

fuel lines and carburetor are empty.

•Never use engine or carburetor cleaner

products in_thefuel tank or permanent

damage may occur.

•Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

altemative in minimizing the formation of

fuel gum deposits during storage. Add sta-

bilizer to gasoline in fuel tank or storage

container.Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the carbure-

tor. Do notdrain the gas tank and carbure-

tor if usingfuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oilthrough spark plug

hole(s) into cylinder(s).

•Tum ignitionkey to =START" positionfor

afew seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

•Do not store gasoline from one season

to another.

• Replace your gasoline can if it starts to

rust. Rust and/or dirt in your gasoline will

cause problems.

•If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable protec-

tive cover that does not retain moisture.

Do not use plastic. Plastic cannot

breathe, which allows condensation to

form and cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART

PROBLEM

Will not start

Hard to start

Engine will not turn

over

Engine clicks but

will not start

CAUSE CORRECTION

•Out of fuel.

Engine not "CHOKED"

properly.

Engine flooded.

Bad spark plug.

Dirty air filter.

Dirty fuel filter.

Water in fuel. •

• Loose or damaged wiring. •

•Carburetor out of adjust •

ment.

• Engine valves out of •

adjustment.

• Dirty air filter. •

• Bad spark plug.

•Weak or dead battery.

•Dirty fuel filter.

•Stale or dirty fuel °

•Loose or damaged wiring. •

•Carburetor out of adjust- •

ment.

•Engine valves out of •

adjustment.

•Clutch/brake pedal not

depressed.

•Attachment clutch is

engaged.

• Weak or dead battery.

•Blown fuse.

•Corroded battery termi-

nals.

• Fill fuel tank.

, See "TO START ENGINE" in

Operation section.

•Wait several minutes before

attempting to start.

Replace spark plug.

Clean/replace air filter.

Replace fuel filter.

Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel fil-

ter.

Check all widng. - -- -

See "To Adjust Carburetor"

in Service and Adjustments

section.

Contact an authorized ser-

vice center.

Clean/replace air filter.

Replace spark plug.

Recharge or replace battery.

Replace fuel filter.

Drain fuel tank and refill with

fresh gasoline.

Check all widng.

See "To Adjust Carburetor"

in Service and Adjustments

section.

Contact an authorized ser-

vice center.

•Depress clutch/brake pedal.

• Disengage attachment

clutch.

•Recharge or replace battery.

•Replace fuse.

•Clean battery terminals.

•Loose or damaged widng. •

•Faulty ignition switch.

•Faulty solenoid or starter.

i. Faulty operator presence

switch(es).

•Weak or dead battery.

•Corroded battery termi-

nals.

•Loose or damaged widng.

Check all widng.

Check/replace ignition

switch.

•Check/replace solenoid or

starter.

•Contact an authorized ser-

vice center.

•Recharge or replace battery.

• Clean battery terminals.

•Check all wiring.

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Engine clicks but -Faulty solenoid or starter. •Check/replace solenoid'or

will not start (cont) starter.

Loss of power

Excessive vibration

Engine continues to

run when operator

leaves seat with at-

tachment dutch

engaged

Poor cut -uneven

•Cutting too much

grass/too fast.

•Throttle in =CHOKE" posi-

tion.

•Build,up of grass, leaves

and trash under mower.

•Dirty air filter.

•Low oil level/dirty oil.

•Faulty spark plug.

•Dirty fuel filter.

•Stale or dirty fuel.

•Water in fuel.

•Spark plug wire loose.

• Dirty engine air

screen/fins.

• Dirty/clogged muffler.

• Loose or damaged wiring.

• Carburetor out of adjust-

ment.

• Engine valves out of

adjustmenL

•Worn, bent or loose blade.

• Bent blade mandrel.

•Loose/damaged part(s).

• Faulty operator-safety

presence controlsystem.

•Wom, bent or loose blade.

•Mower deck not level.

•Buildup of grass, leaves,

and trash under mower.

• Bent blade mandrel.

•Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

•Set in =Higher Cut" posi-

tion/reduce speed.

•Adjust throttle control.

•Clean underside of mower

housing.

•Clean/replace air filter.

•Check oil level/change oil.

•Clean and regap or change

spark plug.

• Replace fuel filter. -_ -

•Drain fuel tank and refill with

fresh gasoline.

•Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel fil-

ter.

•Connect and tighten spark

plug wire.

•Clean engine air screen/fins.

Clean/replace muffler.

Check all wiring.

See =ToAdjust Carburetor" in

Service and Adjustments

section.

•Contact an authorized ser-

vice center.

•Replace blade. Tighten blade

bolt.

• Replace blade mandrel.

•Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and

connections. If not

corrected, contact an autho-

rized service center/

department.

•Replace blade. Tighten

blade bolt.

•Level mower deck.

•Clean underside of mower

housing.

•Replace blade mandrel.

•Clean around mandrels to

open vent holes.

"ROUBLESHOOTING CHART

CAUSE CORRECTION

PROBLEM

Mower blades will

not rotate.

Poorgrassdis-

cha_e

Headlight(s) not

working (if so

equipped)

Battery will not

charge

Engine "backfires"

when tuming engine

=OFF"

•Obstruction in clutch mech-

anism.

•Worn/damaged mower

drive belt.

•Frozen idler pulley.

•Frozen blade mandrel.

•Engine speed too slow.

•Travel speed too fast.

•Wet grass.

•Mower deck not level.

•Low/uneven tire air pres-

sure.

•Wom, bent or loose blade.

•Builddp of grass, leaves

and trash under mower.

•Mower drive belt wom.

•Blades imprepedy installed.

•Improper blades used.

Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

•Switch is "OFF'.

•Bulb(s) bumed out.

•Faulty light switch.

•Loose or damaged wiring.

•Blown fuse.

•Bad battery cell(s).

•Poor cable connections.

•Faulty regulator (if so

equipped).

•Faulty alternator.

•Engine throffiecontrol not

set at "SLOW _

positionfor 30 seconds

before stopping engine.

•Remove obstruction;.

•Replace mower drive belt.

•Replace idler pulley.

•Replace blade mandrel.

•Place throttle control in

=FAST" position.

•Shift to slower speed.

• Allow grass to dry before

mowing.

•Level mower deck...,.

•Check tires for prosper _ir

pressure.

•Replace/sharpen blade.

"13ghtanblade bolt.

•Clean underside of mower

housing.

•Replace mower drive belt.

•Reinstall blades sharp edge

down.

•Replace with blades listed in

this manual.

•Clean around mandrels to

open vent holes.

•Tum switch "ON'.

•Replace bulb(s).

•Check/replace light switch.

•Check wiring and connec-

tions.

•Replace fuse.

•Replace battery.

•Check/clean all connec-

tions.

•Replace regulator.

•Replace altemator.

Move throttle control to

=SLOW" position and allow

to idle for 30 seconds before

stopping engine.

TRACTOR " " MODEL NUMBER 917.273111

SCHEMATIC

___--_l_llll _----_ i ......

AB0

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273111

.i ,'

ELECTRICAL

TRACTOR - - MODELNUMBER 917.273111

KEY PART

NO. NO. DESCRIPTION

1144927 Battery

2 74760412 BoitHexHead 1/4-20x3/4

8 7603J Tray,Battery

10 145211 Bolt1/4-20 x 7.5 Zinc

! 1 150109 Holddown BatteryDash Mount

12 145769 Nut Push Nylon1/4"

16 153664 SwitchInterlockPush-in

19 STD551125 Washer,Lock 1/4

20 73350400 Nut, Jam Hex 114-20

21 161785 Harness SocketLightW/4152J

22 4152J Bulb Light

24 4014J Cable, Battery

25 146686 Cable, Battery

26 108824X Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc

28 157899 Cable, Ground

29 160784 Switch, Plunger

30 163968 Switch, Ign

33 140403 Key,Ignition

40 164069 Harness Ign.

41 17720408 Screw 1/4-20 x 1/2

42 131563 Cover,Terminal

43 145673 Solenoid

45 122822)( Ammeter

50 154963 Switch,PTO

52 141940 ProtectionWire Loop

81 109748X RelayAsm.

NOTE: Allcomponentdimensionsgivenin U.S. inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.273111

CHASSIS AND ENCLOSURES

68 31

146

TRACTOR - - MODEL NU MBER 917.273111

CHASSIS AND ENCLOSURES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 150_53 Rail, Frame RH 50 152728

2 140506 Drawbar,Gt 52 STD541431

4 73800700 Nut, Lock Hex 7/16 Une 56 155914

5 163976 DashYTGT2Cyt 58 137113

6 157882 Dash, LowerVgtOnePlace 60 17490620

7 17720408 Sc_w, ThdCut 1/4-20xl/2 63 19131614

8 145166 Support,BattePj 67 156793

14 161023X558 HoodAsm., Pnt 68 17490508 "

15 160568 LensAsm HeadlightBar 70 137159

16 121794X Cover,Access 84 142992

17 17490612 Sc_w, Thdrol 3/8-16x3/4 85 144911

18 160564X558 Grilla 86 74760716

19 19131312 Washer 13i32x13/16x12Ga. 88 STD551143

20 STD523710 Bolt,Fin Hex 3/8-16xl

21 STD541437 NutCrownlock 3/8-16Unc 90 STD551237

23 17490616 ScrewThdrol 3/8-16x1Ty-Tt

24 145243X558 Footrest,RH 91 156586

28 145244X558 Footrest,LH 95 105531X

30 145051X014 Saddle, SlkscrVgt 106 138776

31 161419 Brace, Supt 1-pcVGT Steedng

32 161327 Bracket, PivotChassis Lh 120 19131616

33 161326 Bracket, PivotChassis Rh 122 161464

34 142131 Bracket, EngineSupport Rear 130 17521312

35 19111116 Washer 11/32x11/16x16Ga. 137 74780716

36 74780512 Bolt, Fin Hex 5/16-18 x 3/4 138 163975

37 163981X558 FenderYTGTPNTWOiSHCup 139 161330

558 140 163806

39 136961 Bracket,AxleFront 141 163805

40 156111 Bracket, SupportAxle/Engine 142 161897

42 72140608 Bolt, Carriage 3/8-16 x 1 144 161900

43 136939 Bracket, Spnsn FrontLh 146 161237

44 136940 Bracket, Sposn FrontRh 147 162967

45 154913 BracketAsm.,SuspChasslaRh 149 164769

47 17490608 ScrawThdrol. 3./8-16x 1/2

DESCRIPTION

Bracket,Chassis Front

Nut, Crownlock 5/16-18 Uric

BracketAsm., Susp Chassis Lh

BracketAsm., Fender

Screw Thdrol. 3/8-16 x 1-114

Washer 13/32 x lx 14 Ga.

Guile, BeltGear Drive

Scraw "rhdml. 5/16.18 x I/2

Guide, Belt Mid Span

Stop,Over CenterMower.

Bracket, SupportTmneaxla

Belt Fin Hex 7/16-14 UNC x 1

Washer,Lock Hvy Hlcl Spr

7/16

Washer,Lock ExtematToo81

3/8

Rail, Frame Lh

Push Nut, Nylon

Screw,ThdrolHex Head Zinc

Mwr

Washer 13/32 x 1 x 16 Ga.

Screw Hex Wshd 8-18 x 7/8

Screw SltdH Hd W/PIn Washer

BoltFin Hex 7/16-14 x 1 Gr. 5

CupholderYTGT

BoltShoulder5/16-18 Tr

Magnet

StdkerPlate YTGT

BracketDash Rh

BracketDash Lh

Duct,Hood Heat

Fastener Nut Pal

PinchWeltHood 3.5"

NOTE: Allcomponentdimensionsgivenin U.S. inches

1 Inch= 25A mm

TRACTOR - - MODEL NUMBER 917.273111

3ROUNDDRIVE

TRACTOR - - MODEL NUMBER 917.273111

GROUNDDRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 9858M1 Key,Woodruff 36 149412

3 7563R Washer,Thrust,Axle 37 121749X

417490508 ScrewThdro15/16-18x3/4 38 150035

5 STD541437 Nut,Crownlock 3/6-16 39 74321016

6 STD561210 Pin,Cotter 40 53C4J

7 149176 WheaI. Hub Assembly 41 73661000

8 12000034 Klip,Ring 42 8883R

9 140080 Bolt,Hub 46 145170

10 142509 Disc, Brake 47 138228

11 136927 Yoke, BrakeDisc 48 72110612

12 73750800 NultockI/2-20 Unf

13 139419 Washer,Special 50 131494

14 138901 Bushing 51 STD541437

15 STD551037 Wahser 13i32x13/16x16Ga. 52 139123

16 143012 Set,Screw 1/4-28 x 3/4 53 207J

17 126909X Spring 54 161590

18 137104 Lever,Brake 55 105706X

19 136926 Cam, Brake Disc 56 137153

21 23260412 Screw, Flat Head 11428 x 3/4 57 141756

22 633A109 Gearshift,LeverAssembly 59 122253X

23 106932X Knob 60 122268X

24 136925 Support,PuckBrake 61 137524

25 136923 Puck, Brake Top 62 STD551143

26 137552 Spdng, Return 63 74760720

27 17490528 Screw,HexWshThd. 64 154752

5/16-18 x 1-3/4 65 67609

28 73350600 Nut, HexJam 3/6-16 66 140296

29 137213 Brake, Rod 67 19131312

30 19131616 Washer 13/32x 1 x 16Ga. 68 5142H

34 124236X Cap, Plunger 69 136327

35 137648 Rod,PaddngBrake 117 73900600

DESCRIPTION

Spring, DriveGround

Washer 25/32 x 1-1/4 x 16 Ga.

Nyliner

Screw, Fin. #10-24 x 1

Actuator,InterlockSwitch

Lucknut #10-24

Cover,Pedal

Retainer,Spdng

ClutchROd

Bolt, Carriage 3/8-16 x 1-1/2

Gr.5

Pulley,Idler,Flat

Nut' Cmwnleck 3/8-16 UNC

Pulley,Idler,Grooved

Washer, Hardened

Clutch,Ann Assembly

Bearing,Idler

V-Belt

Bracket,Shift ROd,Hi-Lo

ShiftRod, Hi-Lo

SpdngClip, Connecting Link

Pulley,Transaxle

Washer,Lock 7/16

Bolt, Fin Hex 7116-14x 1-1/4

Shaft, Clutch/BrakePedal

Bolt, Shoulder

Washer, Hardened

Washer, Rat

Pin, Roll

Hub, Cover

Nut, Lock Fig. 3/8-16 Unc

NOTE: AllcomponentdimensionsgiveninU.S. inches

1 inch=25.4 mm

TRACTOR - - MODEL NUMBER 917.273111

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273111

STEERINGASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159944

2 137094

3 6855M

4 161849

5 161848

6 6266H

7 121748X

8 12000029

9 121232X

10 74781044

11 136518

12 73901000

13 121749X

14 STD551137

15 S'rD541537

16 145103

17 137347

18 137155

19 156011

20 163887

21 159945

22 155105

23 152927

25 STD523710

26 159946

27 3366R

28 17490612

29 104239X

30 12000034

31 138136

32 19111610

33 STD551131

34 STD523107

35 138059

36 137156

37 73360600

38 109850X

39 73700600

40 109851X

41 155246

42 17490508

44 160135

45 19132411

Wheel, Steering

A._deAsm.,Front

F_ng, Grease

Spinde Asm, LH

SpindleAsm., RH

Beadng, RaceThrustHarden

Washer 25/32 x 1-5/8 x 16 Ca.

Ring, K,p #T5304-75

Cap,Spindle

Bolt, RnHex 5/8-11 x 2-314

Spacer BearingAxle Front

Nut, Lock Range 5/8-11 Unc

Washer 25/32 x 1-114x 16 G&

Washer, Lock _ Hlcl Spr 3/8

Nut, Lock Center 3/8-24 UNF

ShaftAsm., Steering

Rod Asm.,3ie BallJ Ball Vgt (inc. Key No. 36-40)

Draglink,Ball Joint SolidVgt

Support Asm.,Steering Vgt

Boot,Steering

Adapter,Wheel Steering

Bushing,Strg. BIk

Screw

Bolt, FinHex 3/8-16 x I Gr. 5

Cap, Wheel Steering

Baadng, Col. Strg.

Screw, Thrdrol 3/8-16 x 3/4

Bearing, Flange

Ring, Klip Truarc #5304-75

Bushing,Nyliner Snap

Washer 11/32x 1 x 10 Ga.

Washer, Lock Hvy Hlel Spr 5/16

Bolt,Hex Hd 5/16-18 x 3/4

Gear, SectorSteering

"heRod

Jam Nut RH Thread

JointAsm. Ball RH Thread

Jam Nut LH Thread

JointAsm. Ball LH Thread

BracketSwitchInterlockVGT 97

Screw Thdrol 5/16-18 x 1/2 Tyt

Extension,Steering

Washer 13/32 x 1-1/20 x 11Ca.

NOTE: Allcomponentdimensionsgivenin U.S. inches

1 inch= 25.4 mm

ENGINE

TRACTOR - - MODEL NUMBER 917.273111

I SPARK ARRESTER KIT

ENGINE

TRACTOR - - MODEL NUMBER 917.273111

KEY PART

NO. NO. DESCRIPTION

2 161062

513200300

7 151396

8 121361X

9 150828

10 105432X

11 140923

12 143996

15 151346

16 109227)(

17 106082X

18 161493

19 13290300

20 164067

21 17521312

22 164415

24 STD551237

25 73920600

26 3645J

27 139277

28 7834R

29 132920

33 STD541437

37 123487X

38 74780624

39 17490636

40 17490664

41 126197X

42 STD551143

43 150280

45 128861

47 142040

48 19132007

51 16123O

54 19131414

55 1328O336

65 19131614

74 162295

76 17490612

77 STD551037

78 164323

Engine (See Breakdown)KohlerModel No.CV22S-67544

Muffler Side 1-118"98

Elbow STD 90 Degree 3/8 -"18 NPT

MufflerAsm Guard

PulleyV-Idler

KeeperAsm. BoltEngine

Bushing

ClutchElectric

Pulley Engine VGT Elect Clutch

Tank Fuel Rear 3,50 Yt/Gt 96

Pad Spacer

Cap Asm Fuel W/Gauge

Plug Oil Drain (Order FromEngine Menufacturer)

ControlThrottle

Screw SLTD Hex HD W/PIn Washer

ControlChoke

WasherExt Tooth3/8

Nut Keps 3/8 - 24 UNF

Bushing

Stem Tank Fuel

Fuel Line

SparkArresterKit

NutLock Hex w/Ins. 3/8 - 16

Clamp Hose

Bolt Fin Hex 3/8 - 16 x 1-1/2

Screw l-r 3/8-16 x 2-1/4 UNC

Scmw'N" 3/8-16 x 4 UNC

Washer 1-1/20D X 15/32 ID X .250

Washer Lock7/16

Bolt Hex 7/16- 20 X 4- 114Ga 5

Nut Range 1/4-20 Starter Nut

Spacer Engine

Washer 13/32 x 1-1/4 x 7 Ga.

ManifoldPipe VGT CV 1-1/8"

Washer Flat 13/32 x 7/8 x 14 Ga.

NipplePipe 4-1/2

Washer 13/32 x 1 x 14 Ga.

ElbowStreet Brass

Screw "rhdrol3/8-16 x 3/4 Ty-TT

Washer 13/32 x 13/16 x 16 Ga.

ShieldMuffler

NOTE: AUcomponentdimensionsgivenin U.S. Inches

1 ioch= 25A mm

TRACTOR - - MODEL NUMBER 917.273111

SEAT ASSEMBLY

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 140124 Seat 14 72050412 Bo_Cardage 1/4-20X1-1/2

2 140551 Bracket, PivotSeat 15 121249X Spacer, Split

3 140675 Strap, Fender 16 123740X Spdng, Cprsn

4 127018X Bolt,Shoulder 5/16-18x.62 17 123976X Nut, Lock l/4LgeFlgGr. 5

5 145006 Clip, Pushln, Hinged 18 19171912 Washer 17/32xlo3/16x12

6 STD541437 Nut, Crownlock 3,_-16 Unc Ga.

7 124181X Spdng, SeatCprsn 19 120068X Knob, Seat 1/2-13Unc

8 150176 Bolt 5/16-18Uncx3/4w/Sems 20 124238X Cap, SpdngSeat

10 155925 Pan, Seat 21 153236 Bolt, Shoulder 5/16-18

12 121246X Bracket, MounlJ_ Switch 22 s'rD541431 Nut.Crownlock 5/16-18 Uric

13 121248X Bushing,Snap NOTE: All componentdimensionsgiven in U.S. inches

1 inch= 25.4 mm

DECALS

TRACTOR --MODEL NUMBER 917.273111

6 3

12 1

KEY

NO.

PART

NO.

163266

164085

163916

163917

149516

133644

163210

164760

163204

156439

4900J

DESCRIPTION

Decal, Dash Panel

Decal, Dash

Decal, Hood, Craftsman, RH

Decal, Hood, Craftsman,LH

Decal, BatteryDNGR/PSN

ENG Asm

Decal, Maintenance

Decal, Fender

Decal, Eng

Decal, Fender,Craftsman

Decal, Fender Danger

Decal, Clutch/Brake

KEY PART

NO. NO.

12 146047

14 160397

18 164065

19 138047

21 163203

23 106202X

- - 138311

--157199

-- 165029

- - 165030

DESCRIPTION

Decal, V-Belt Ddve Schematic

Decal, V-Belt Schematic

Decal, Insert Stag

Decal, Battery

Decal, Mower EZ3

Reflector, Taillight

Decal, Handle Lft HeightAdjust

(Lift Handle)

Pad, Footrest

Manual, Owner's(Eng)

Manual, Owners (Span)

WHEELS & TIRES

7410

KEY PART

NO. NO. DESCRIPTION

1 59192 Cap, Valve, Tira

2 65139 Stem, Valve

3 106228x427 RimAseambly, Front

11 106277X427 Rim Assembly,Rear

48134H Tube, Front (ServiceItem Only)

10 7154J Tube, Rear (ServiceItem Only)

5 106230X Tire, Front

9 105588X Tire, Rear

6 278H Fdtlng,Grease (FrontWheel

Only)

12 6856M Rttlng,Grease

7 9040H Beadng, Range (Front Wheal

Onh/)

8 104757X Cap, Axle (FrontWheel Only)

-- 144334 Sealant, Tire (10 07- Tube)

NOTE: All componentdimensionsgivenin U.S. inches

1 inch= 25A mm

TRACTOR - - MODEL NUMBER 917.273111

LIFT ASSEMBLY

40 43 35 17 34 -7 --'- -

31 8

39 1

,, 70

20 19 18

TRACTOR - - MODEL NUMBER 917.273111

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPI"ION

1 121006X RodAsm., Lever

2159187 ShaftAsm., LiftVgt

3 159189 LeverAsm., LiftRh

412000022 E-RingTruam #513387

5 19292016 Washer 29/32 x 1-1/4 x 16 Ga.

6 74780624 Bolt,FinHex 3/8-16x1-1/2

7 125631X Grip, Handle Ruted

8 122365X Button,Plunger -

9 122364X Plunger,Button

10 2876H Spring 2-1/8"

11 146704 Unk Lift

12 163552 Retainer,Spdng

13 139868 Arm, SuspensionVgt

14 140302 Bearing

15 STD541437 Nut, Crownlock 3/8-16 Linc

16 674A247 SpdngAsm.,AssistLift

17 STD541237 Nut, HexJam 3/8-16 Unc

18 143363 Bracket,SpdngAssist

19 STD551037 Washer 13/32x13/16x16Ga.

20 5328J Bolt,AdjustSpringAssist

21 STD523710 Bolt,FinHex 3/8-16 x 1

22 127218 Link, Front

23 STD624008 Retainer,Spdng

24 73350800 Nut,Jam Hex 1/2-13 Une

25 130171 Trunnion

26 73800800 Nut, Lock W/Wsh 1/2-13 Unc

29 150233 Trunnion,infin Height

30 110807X Nut, Special

31 19131016 Washer 13/32 x 5/8 x 16 Ga.

32 137150 Spdng, CompressionInf Hgt

33 76020308 Pin, Cotter 3/32 x 1/2

34 137167 Rod,Adj Lift

35 138057 Knob, lnf 3/8-16Unc

38 155097 Pointer,HeightIndicator

39 123935X Plug, Hole

40 17490512 Screw Hex Wsh 5/16-18 x 3/4

41 73540600 Nut, Crownlock 3/8-24

42 19112410 Washer 11/32x1-1i2x10Ga.

43 123934X Scale, IndicatorHeight

70 145212 Nut Hex Flange Lock

72 110452X Nut Push Phos & Oil

NOllF_All componentdimensionsgivenin U.S. inches

1inch = 25A mm

MOWERDECK

45\

TRACTOR - -MODEL NUMBER 917.273111

116

,27

TRACTOR -- MODEL NUMBER 917.273111

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 164811 DeckWeidment.w/Adj. GWB 39 144917

46" 40 137273

3 138457 BracketAsm.,Sway Bar

5 STD624008 RetainerSpdng 41 17490620

6 130832 Arm, Suspension,Rear (Sway

Bar) 42 122052X

8 850857 Bolt,Patched 3/8-24 x 1-1/4 43 144949

Gr. 8 44 133943

9 STD551137 Washer,Lock HW., Unplated 45 145059

3/8 46 137729

10 140286 Washer, Hard Blade,Mower 47 144959

Vented 48 139573

11 163819 Blade 49 STD541437

12 129895 Beadng, Ball, Mandrel #6204 50 72110612

13 137553 ShaftAsm. w/Lower Beadng

(includesKey No. 12) 51 153390

14 137152 Housing,Mandrel 52 156493

15 110485X Beadng, Ball, Mandrel 56 155986X505

16 140329 Stdpper,Mower Round

18 STD533106 Bolt,Carriage 5/16-18 x 5/8 57 156941

19 132827 Bolt, Hex Head, Shoulder 72 19131616

5/16-18 101 145579

20 145055 Baffle,VortexMower46" 102 71161010

21 STD541431 Nut, Crownlock 5/16-18UNC 103 STD551110

22 134753 Stiffener,Bracket 104 19061216

23 131267 Bracket,Deflector 105 160793

24 105304X Cap, Sleeve 106 2029J

25 149287 Spdng,Torsion,Deflector 115 137644

26 110452X Nut, Push 117 133957

27 157788 Shield, DeflectorMower 118 73930600

28 19111016 Washer 11i32x5/8x16Ga. 119 19121414

29 131491 Rod,Hinge 126 144948

30 157722 Screw ThdrolWasher Head 127 146763

31 129963 Washer, SpacerMower

Vented -- 164825

32 153531 Pulley,Mandrel

33 137266 NUt,Rg. Top LockCntr. 9/16

34 144945 Anchor,Spdng Deck46"

35 17490628 Screw,Thdroll 3/6-16xl-3/4

Tytt - - 143651

36 STD551037 Washer 13/32 x 13/16 x 16

Ga.

37 131494 Pulley,Idler,Flat

38 1560e6 Keeper, Ball Idler

DESCRIPTION

Pulley,Idler,Ddven

Spdng.Secondary44/46/50

Vent

Screw, Thdrofl 3/8-16 x 1-1/4

Tytt

Spacer, Retainer

Arm, IdlerSecondary

Washer, Hardened

Cover, Mandrel Deck

Screw,Tndroll. 1/4-20 x 5/8

V-Belt, Mower, Sec_ian]

V-Bait, Mower, Pdmary

Nut, Cmwdlock 3/8-16 UNC

Bolt,Cardage 3/8-16 x 1-1/2

Gr, 5

Washer Felt

Pulley Idler 46" Pdm. Drive

Bar PnLAdJus_ngWheel

Guage

Pin Head Rivet

Washer 13/32/1/16 Ga.

Cover, Mulching

Screw

Washer, Lock #10

Washer

LatchAsm. Bagger

Nut, Weld

BOIl Shoulder

Gauge Wheel

Nut, Centedock 3/6-16 UNC

Washer 3/8x7i8x 14Ga.

Arm, idler,Pdmary Deck 46"

Pulley,Idler, V-Groove Dim.

4.25

Mower Service 46" (Standard

Deck- Order separately

mulchingand neae rollercom-

ponentsKey Nce. 101-106

and90-95)

Mandrel Asm 44/50 Balvice

(IncludeaKey No6. 8-10, 12-

15, 31 and 33)

NOTE: Allcomponentdimensionsgiven in U.S. inches

1 inch= 25A mm

TRANSAXLE

TRACTOR -- MODEL NUMBER 917.273111

TRANSAXLE

TRACTOR - - MODEL NUMBER 917.273111

KEY PART

NO. NO.

1 4197R

2 12000034

3 4199R

4 4216R

5 4215R

64217R

7 6256H

874020652

9 7392M

10 137261

11 4985R

12 6266H

13 4212R

14 137125

15 6276H

16 633A63

17 8118M

18 8740H1

19 122238X

20 4218R

21 6252H1

22 7810H

23 6262H

24 7393R

25 992R1

26 139111

27 4986R

28 122254X

29 6269H

3O 5855H

31 139538

32 6277H

33 4225R

34 7396H

35 4198R

36 4200R

37 739511

38 160789

39 139536

40 13320400

41 17580520

45 6271H

46 13060200

49 48951"1

50 4222R

51 1529R

DESCRIP11ON KEY PART

NO. NO. DESCRIPTION

A_deShaft

Retaining Ring 52 8119M

Final Dnve Gear 53 4220R

DifferentialGear 54 4209R

DifferentialPinion 55 4213R

DifferentialCarder 56 4442R

AxleThrustWasher 57 4195R

Bolt,Hex Head 3/8-24 x 3-1/4 58 4214R

(1"Thread Length) 59 4194R

Steel Ball 60 7528R

Spdng ShiftFork Detent 61 4208R

Shift Fork, High-LowRange 62 4207R

ThrustBeating Race. 63 7398H

4th Reducl_n Pinion 64 4203R

Shaft, Brake

Snap Ring,CrescentType 65 4204R

High-LowRange Gears 66 2898J

Needle Beadng 67 12000033

SinteredIronBearing 68 4205R

ShiftFork Shaft, High-Low 69 4206R

Range 70 1370H

DifferentialPinionSpacer 71 633A69

DifferentialPinionBushing

GdpeoCentedockNut 3/8-24 72 139120

Shift Fork, R.H. 73 4201R

Oil Seal 74 12000008

SinteredIronBaadng 75 1153R

ShiftForkShaft 77 6803J

Shift Fork, LH. 79 1167R

ShiftShaft, High-LowRange 80 73360700

Oil Seal 81 6270H

PressureReliefValve 82 136984

Gearcese, Reverse Idler Shaft 84 5384J

and Beadngs,R.H. (Includes 85 2978J

Key No.Os 17,18, 25, 33, 50, 86 633A85

63, 77 and 82) 87 8739H1

Dowel Pin 88 4924H

Needie Beadng 89 19151516

Thrust Beedng Race

4th ReductionGear Shaft 90 110542X

4th ReduotlonGear Spacer 91 19181511

ThrustBeadngRace

Gate Lower ShiftVGT 92 75J

Gearceae and Bearings,LH.

(IncludesKey Numbers18, 25, 93 6274H

49, 50 (2), 51 and 52) 94 76020412

Pipe Plug 1/2-14 N.P.T. 96 159783

BolLHex 5/16-18UNCx1-1/4 97 633A109

Oil Seal 98 161823

Pipe Plug 1/4-18 N.P.T.

Needle Beating

Needle Beadng

Thrust BeadngRace

3rd ReductionPinion, Low

4th ReductionGear

3rd ReductionPinion Spacer

2nd ReductionGear Shaft

Final Drive Pinion

I st ReductionGe_ Shaft

1st ReductionShaftSpacer

3rd ReductionPinionHigh

2nd ReductionGear

Needle Beadng

LowSpeed Gear and 2nd

ReductionPinionCluster

Reverse Gear

Key,Hi-Pro 1/8x 17/32

KlipRing

IntermediateSpeed Gear

HighSpeed Gear

Thrust Beadng Race

Intermediateand HighSpeed

Cluster Pinions

input Shaft

Low Speed Pinion

E-Ring

Reverse IdlerGear

Needle Beadng

Sealing Washer

Nut, Hex, Jam 7/16-20

Oil Seal

Reverse Idler Shaft

GearshiftLever, Bent

GearshiftCap

GearshiftBall Cover and Pin

Shift Lever Guide Ball, Keyed

Spdng

Washer 15/32 x 15/16 x 16

Gauge

Shi_ Mechanism Seal

Washer 9/16 x 15/'16x 12

Gauge

Geamhift Gate and

Reinforcement

ShiftBagCover Gasket

Cotter Pin 1/8 x 3/4

Screw Hx W Hd Machine

GearshiftLever Assembly

Transaxle, 6 Speed,

Complete Assembly

NOTE: All componentdimensionsgivenin U.S. inches

1 inch= 25A mm

TRACTOR - - MODEL NUMBER 917.273111

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

_fe

_1--13

,\ i=

_,.,J I

e-- _ I|

0i|

TRACTOR --MODEL NUMBER 917.273111

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

HEAD/VALVE/BREATHER

KEY PART

NO, NO. DESCRIPTION

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35,

36.

37.

24-033-03

24-041-23

24-O96-15

M-0645020

X-75-23

12-351-02

24-755-66

24-411-05

24-041-O8

24-318-12

25-186-01

24-599-01

M-0640034

12-086-16

24-755-74

24-153-16

24-086-32

24-445-01

24-01601

24-016-02

24-017-01

24-017-02

24-032-05

235011

24-089-02

12-173-01

12-755-03

24-316-11

24-755-76

26-313-02

24-755-57

M-0545016

24-445-02

24-126-44

24-112-12

24-294-06

24-326-13

24-326-14

X-426-9

Wit,breathercoverw/gasket

(Includes2,3)

Gasket, breather

Cover,breather

Screw, hey..flange M6xl.0x20 (4)

Plug, allen hd. 1/8"

Ufter,valve (4)

K'_ valve train (Includes8,11,12)

Rod,push(4)

Gasket, cylinderhead (2)

Head assembly,#2 cylinder

Arm, rocker (4)

Pivot, rockerarm (4)

Screw,hax. flange M6xl.0x34 (4)

Screw,bex. flange M10x1.5x90 (8)

Kit,valve cover-piain

(Includes16,17)

O-Ring

Screw,shoulder(4)

Strap, lifting

Valve, exhaust(Std.) (2)

Valve, exhaust(`25) (2)

Valve, intake(Std.) (2)

Valve, intake(,25) (2)

Seal, valve stem (2)

Retainer, spdng(4)

Spring, valve(4)

Cap, va_ sprlng(4)

Kit,retainer (4)

Head assembly,#I cylinder

Kit,valve cover - breather

(inoi.16,17,28)

Grommet, rubber

breather separator

(inck_e6 28,30-33)

Screw, hex.flange MSx0.8x16(2)

Strap, breather

Bracket,breatherseparator

spacer

FdtJng

Hose, breather

Hnee, breetber

Clamp, ho¢_ (2)

CRANKCASE

KEY PART

NO. NO. DESCRIPTION

1. 24-032-01 Seal, oil front

2. Crankcase

(USE: Miniblock24 782 05)

3. 24-294-13 FAting

4. 12-380-17 Pin, dowel Iocal_ng(6)

5. 24-067-13 Connec_ng Rod (Std.) (2)

24-067-14 ConnectingRod (.P.5_2)

6. 24-874-01 PistonwiRing Set (Stcl.)(2)

(includes 7,8)

24-874-02 Pistonw/RingSet (,25) (2)

24-874-03 Pistonw/RingSet (.50) (2)

7. 24o108-01 Ring Set (Std.) (2)

24-106--02 RingSet (,25) (2)

24-108-03 RingSet (.50) (2)

8. 24-018-01 Retainer,pistonpin (4)

9. 12-422-09 Shim,camshaft(A.R.)

12-422-13 Shim,camshaft (A.R.)

12-422-07 Shim,camshaft (A.R.)

12-422-08 Shim,camshaft (A,R.)

12-422.10 Shim,camshaft

12-422-11 Shim,camshaft (A.R.)

12-422-12 Shim,camshaft (A,R,)

10. 24-010-03 Camshaft

11. 24089-21 Sprint,actuating (ACR)

12. 52-139-09 Plug, cup

13. M-0545010 Screw,he](.flange M5x0.8xl0 (

14. 24-018-04 Retainer,reed (2)

15. 24-402-05 Reed, breather(2)

16. 12-153-01 O-Ring, ldwer oil fill tube

17. 24-126-19 Bracket,ell filltube

18. 12-123-04 Tube, oilfill

19. M-0545016 Screw,hey..flange M5x0.8x16

20, 12-153-02 O-Ring, upperoilfilltube

21. 24-038-04 DipsW_kassembly(Includes

22,23)

22. 24-755-46 Kit,oil fillcap (Includes 23)

23. 12-153-03 O-Ring, dipsUck

24. 12-380-04 Pin, hitch

25. M-0631005 Washer,plain 6 mm

26. 12-032-01 Seal, govemorcrossshaft

27. X-25-102 Washer,plain 1/4"

28. 24-144-01 Shaft,governor cross

NOTE: Allcomponentdimensionsgiven in U.SoInche_

1 inch= 25.4 mm

TRACTOR - -MODEL NUMBER 917.273111

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

IGNITION !ELECTRICALJ

19_

18--_

BLOWER HOUSING AND BAFFLES J

• I]

14 |

TRACTOR - - MODEL NUMBER 917.273111

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

IGNITION/CHARGING BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1. 54-755-15 WJt,grass screen 1. 54-027-95

(Includes2-4,and 24 113 18)

2. M-0403025 Screv,;hey,.cap M4x0,7x25 (4) 2. 24-100-02

3. X-25-92 Washer, plain 5/16"(4) 3. M-0545020

4. 24-112-04 Spacer,grassscreen (4)

5. 25-086-47 Bolt,shoulder(4) 4. M-0545016

6. 24-157-03 Fan

7. 12-086-14 Screw, hex. flange M10x1.5x46 5. M-0551016

8. 12-468-03 Washer,plain 3/8". 6. M-0645016

9. X-42-15 Key

10. 24-025-05 Flywheel 7. 24-14602

11. 25-403-03 Rectifier-regulator 8, 24-146-08

12. X-25-92 Washer, plain3/16" (2) 9. 24-063-20

13. 24-086-18 Screw, phglipshd. 11-16x7/8(2) 10. 24-063-14

14. 236602 Connector(3 contact) 11. 24-063-30

15. 54-755-09 Kit,15 amp stator 12. 24-063.23

(Includes24 126 71) 13. M-0545010

16. 12-132-06 Spark Plug (2) NOT ILLUSTRATED

17. M-0548025 Screw, hex. cap MSx0.8x25(2) 24-963-36

18. 48-154-02 Clip,cable M-0545010

19. X-25-63 Washer, plain1/4"

20. 24-584-11 Module, ignition(2) WA

21. M-0561025 Screw, thread forming 24-086-06

MSx0.8x25 (4)

22. M-0448010 Screw, hex. flanege M4x0.7xl 0 AIR INTAKE/FILTRATION

(2)

23. 24-584-09 Module, speed advance KEY PART

24. 47-154-01 Clip, cable NO. NO.

25. 24-063-27 Baffle, heat shield

NOT ILLUSTRATED

24-126-71 Bracket, statorwire

X-22-11 Washer, lock1/4"(2)

24.176-27 Hameaa,widng

Lead, black (rect.-rag,4" -18

gauge

insulatedgripbarreleyelets)

Decal, grass screen

"i3e,wire

26-518-28

24-113-18

12-454-01

Housing, blower

(Incl.M-O545010 & 24 063 36)

Nut,plastic (2)

Screw, hex.flange M5x0.8x20

(2)

Screw, hex.flange M5x0.Sx!6

(5)

Screw, hex. flange M5x0,8x16

Screw, hex. flange_M6x1.0x16

(6)

Plate, backing- # 2 side

Plate, backing - # 1 side

Baffle, cylinderbarrel-# 2 side

Baffle, valley - #2 side

Baffle,cylinderbarrel-# 1 side

Baffle,valley -#1 side

Screw, hex.flange M5xO.8xl0

(2)

Baffle, blower housing

Screw, hex. flange M5xO.8xl0

(2)

Cover,control

Screw, phillips nd. 11-16x3/4" (2

DESCRIPTION

1. 24-164-06 Manifold,intake

2. M-0651055 Screw, he)(.flange M6xl.0x55

(4)

3. 24-041-01 Gasket,intakemanifold(2)

4. 24-041-14 Gasket,aircleaner base

5. 24-094-13 Base, aircleaner

6. 24-041-13 Gasket, fuel spitbackcup

7. 24-1(79-05 Cup, fuel spltback

8. 24-083-05 Predeaner, element

9. 24-063-03 Element,aircleaner

10. 230046 Seal, breather

11. 24-096-01 Cover, inner aircleaner

12. 12-100-01 Wing Nut

13, 24-096.-65 Cover,air cleaner

14. 54-755-01 Kit,knobwithseal

(Includes15 & 16)

15. 24-153-15 O-Ring

16. 25-341-03 Knob,cover

NO'fiE: All componentdimensionsgiven inU.S. inches

1 kid1= 25.4 mm

TRACTOR - - MODEL NUMBER 917.273111

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

STARTING SYSTEM J

._!

0_,o

[L PAN LUBRICATION J

ENGINE CONTROLS J

l-'4

gfl

e--2

TRACTOR - - MODEL NUMBER 917.273111

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

STARTING SYSTEM

KEY PART

NO. NO.

1. M-0839070

2. 24-096-05

3. M-0839080

4. 12-468-01

5. 25-098-05

6. 12-221-01

7. 12-227-13

8. 12-211-01

9. 12-755-54

10. 12-227-06

: 11. 12-170-05

::ENGINE CONTROLS

KEY PART

NO. NO.

1, SM-0642025

2. 24-090-14

3. M-0641060

4. 24-O89-01

5. 25-158-08

6. 24-079-04

7. 25-158-11

8. M-O547050

9. 24-089-03

10. 24-126-56

11. M-0645016

12. 12-237-01

13. M-0545016

14. 24-090-07

15. 24-468-01

16. 24-089-18

17. M-0446030

18. 24-090-13

19. M-0545020

20. 24-089-38

21. 24-090-05

22. 41-468-03

23. M-04030_.5

24. 24-079-05

OiLPAWLUBR_ATION

KEY PART

DESCRIPTION NO. NO.

Screw, hex.flange M8x1.25x70 1. M-0645025

Cover,pinion

Screw, hey..flange M8x1.25xS0 2. M-0631005

Washer,plain 11/32" (3) 3. 24-19907

Starter,(Includes6-11)

W.d,brush 4. 24-393-08

Cap 5. 24-123-05

Bolt, thru (2) 6. 24-162-26

Kit,drive 7. 24-O43-12

Cap, driveend

An'nature 8, 12-380-01

9. 52-448-02

10. 12-144-02

11. 24-153-08

12. X-75-32

DESCRIPTION 13. 24-136-01

14. 52-050-02

Screw, hex.flange M6x1.0x25 15. 52-032-08

Lever,governor 16. 24-086-17

Nut, he)(.flange M6xl.0 17. 24-086-16

Spring,linkage

Bushing,linkageretaining

Unkage, throttle

Bushing,throttlelinkage

Nut, hex. lockM5x0.8

Spdng,throttle

Bracket,control

Screw, hex. flange M6xl.0x16

(4)

Clamp, cable (2)

Screw, hex.flange M5x0,8x16

(3)

Lever, thorttleactuator

Washer, plain5.5 mm (3)

Spring, govemor

Nut, hexM4x0.7

Lever, throttle control

Screw, hex.flange M5x0.Sx20

Spring, throttlelimiter

Lever, choke

Washer, spdng1/4"

Screw, hex.cap M4x0.7x25

Unkage, choke

DESCRIPTION "

Screw, hex. flange M6x1.0x25

(2)

Washer,plain 6 mm (2)

Pan, oilassembly

(thdudes 1,2,&4-10)

Oil pump asesmbly (thciodes5)

Tube,o_pickup

Screen, og

Kit,governorgearw/pth

(Includes8)

P_ geve._ mgCaeng

Tab, Ioddng

Shaft, governorgear

O-Ring

Piog, hex.ctsk.3/8"

Nipple, ollfilter

Filter,oil

Seal, oll(PTO end)

Screw, hex.flange MSx1.25x45

(s)

18. Xo75-10 Plug, sq. hd. solid3/8"N.P.T.F.

NOTE: NI componentdimensionsgivenin U.S. inches

1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.273111

KOHLERENGINE-MODELNUMBERCV22S,TYPENUMBER67544

CRANKSHAFT [

--1

EXHAUST I

FUEL SYSTEM I

2 \

9 g

TRACTOR - - MODEL NUMBER 917.273111

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

CRANKSHAFT

KEY PART

NO. NO.

1. 24-014-72

2. 52-139-09

EXHAUST

KEYPART

NO.NO.DESCRIPTION

1. 24-O41-02

2. 25-072-04

24 522 16

2478205

24 755 03

DESCRIPTION

Crankshaft(Includes2)

Plug, cup

Gasket,exhaust(2)

Stud,M8x1.25x33 (4)

ShortBlock

Miniblock

Gasket Set

FUEL SYSTEM

KEY PART

NO. NO. DESCRIPTION

1. 24-853-25

2. 24-041-15

5. M-0629095

6. M-0641060

7. 47-154-01

8. 24-353-03

9. X-426-9

10. 24-086-12

11. 24-393-04

12. 24-100-o1

13. 25-353-03

14. 24-050-02

NOT ILLUSTRATED

24-757-18

24-757-19

24-757-20

24-757-22

Kit,carburetorw/gaskets

(includes2-4)

Gasket, carburetor

Carburetorassembly(For infer-

mariononly not

availableseparately)

(Includes24.757-1_8;

24-053-25 24-757-19, 24-757-

20, 24-757-22)

Stud,M6x1.0x95 (2)

Nut, hey=flange M6xl.0 (2)

Clip,cable

Une, fuel 10-5/8" (2)

Clamp, hose (6)

Screw,hex. cap.M6x1.7x18 (2)

Pump,fuel - pulse

Nut,plastic(2)

Line,fuel 13-1/2"

Filter,fuel

Kit,overhaulw/gaskets

Kit,chokerepairw/gaskets

Kit, gasket

Kit,solenoidreplacement

w/gaskets

NOTE: Allcomponentdimensionsgiven in U.S. inches

1 inch= 25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

,_r _ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

• ,j

A Operate your Tractor up and down the face of slopes (not_i

II _greater thsn15O), never across the face. Make turns gradu -

III _ally to prevent tipping or loss of control. Exercise extreme

Icaution when changing direction on slopes.

-- III III

Forthe repairor replacementpartsyouneed

delivereddirectlyto yourhome

Call7am - 7 pm, 7 days aweek

1-800-366-PART

(1-800-366-7278)

Para ordenar piezas con entrega a

domicilio - 1-800-659-7084

For in-house major brand repair service

Call 24 hours a day, 7 days a week

1-800-4-REPAIR

(1-800-473-7274)

Para pedir servicio de reparaci6n a

domicilio - 1-800-676o5811

For the location of a Sears Parts and

Repair Center in your area

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears

Maintenance Agreement or to inquire

about an existing Agreement

Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

mmmmmm

When requesting service or ordering

parts, always provide the following

information:

•Product Type •Part Number

•Model Number °Part Description

SE ARS

America's Repair Specialists

165029 Rev.3 07.28.98 VB/SJ/RD PdntedinU.SJ

Craftsman 917273111 User Manual TRACTOR Manuals And Guides 98100098

CRAFTSMAN Lawn, Tractor Manual 98100098 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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